TWI638237B - Drawing device and drawing method - Google Patents

Drawing device and drawing method Download PDF

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TWI638237B
TWI638237B TW103130345A TW103130345A TWI638237B TW I638237 B TWI638237 B TW I638237B TW 103130345 A TW103130345 A TW 103130345A TW 103130345 A TW103130345 A TW 103130345A TW I638237 B TWI638237 B TW I638237B
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drawn
tilt
light
pattern
platform
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TW103130345A
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TW201514639A (en
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田端秀敏
松永真一
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日商奧克製作所股份有限公司
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/02Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
    • H05K3/06Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding the conductive material being removed chemically or electrolytically, e.g. by photo-etch process
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0284Details of three-dimensional rigid printed circuit boards

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Liquid Crystal (AREA)
  • Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)

Abstract

獲致繪圖裝置及繪圖方法,其在對被繪圖體的傾斜形狀之繪圖區域繪製圖案時,使圖案光聚焦於傾斜繪圖區域以提高圖案的解析度,防止圖案的變形,使圖案光垂直入射於傾斜繪圖區域的光阻膜以提高圖案之解析度。 A drawing device and a drawing method are obtained, wherein when drawing a pattern on a drawing area of an inclined shape of a drawing body, the pattern light is focused on the oblique drawing area to improve the resolution of the pattern, preventing deformation of the pattern, and causing the pattern light to be vertically incident on the tilt The photoresist film in the drawing area is used to improve the resolution of the pattern.

繪圖裝置,其藉由光調變元件對被繪圖體照射繪圖光,將該被繪圖體對該繪圖光連續掃瞄,同時將圖案繪製在該被繪圖體,該繪圖裝置包括:固持該被繪圖體的固持裝置;測定裝置,其測定由該固持裝置所固持的該被繪圖體之被繪圖面的傾斜;傾斜調整裝置,其調整該固持裝置的傾斜;傾斜控制裝置,其對應於該測定裝置的測定結果,控制該傾斜調整裝置,以使得該繪圖光略垂直地入射到該被繪圖體的被繪圖面。 a drawing device that irradiates a drawing object with a drawing light by a light modulation component, continuously scans the drawing light, and draws a pattern on the object to be drawn, the drawing device comprising: holding the drawn drawing a holding device for measuring a tilt of a drawn surface of the object to be held by the holding device; a tilt adjusting device for adjusting a tilt of the holding device; and a tilting control device corresponding to the measuring device As a result of the measurement, the tilt adjusting means is controlled such that the drawing light is incident perpendicularly to the drawn surface of the object to be drawn.

Description

繪圖裝置及繪圖方法 Drawing device and drawing method

本發明係關於用於例如液晶顯示器或印刷電路板等的光蝕刻程序中的繪圖裝置及繪圖方法,尤其是關於對於繪圖對象物(被繪圖體)的傾斜面之繪圖區域(被繪圖面)繪製圖案的直接繪圖裝置及直接繪圖方法。 The present invention relates to a drawing device and a drawing method used in a photolithography process such as a liquid crystal display or a printed circuit board, and more particularly to drawing a drawing area (drawn surface) of an inclined surface of a drawing object (a drawing object) Direct drawing device for patterns and direct drawing methods.

在作為構成電子機器零件的液晶顯示器或印刷電路板等的生產程序中包含了光蝕刻程序,在此光蝕刻程序中使用了繪圖裝置及繪圖方法。 A photo-etching program is included in a production program such as a liquid crystal display or a printed circuit board constituting an electronic device component, and a drawing device and a drawing method are used in the photo-etching process.

過去,繪圖裝置及繪圖方法之繪圖對象物為板狀的平面構材,其繪圖區域為水平面。因此,使照射之圖案光的焦點距離合於繪圖對象物的板狀平面(繪圖區域之水平面)以進行掃瞄,就能夠進行適當的繪圖。 In the past, the drawing object of the drawing device and the drawing method was a plate-shaped planar member, and the drawing area was a horizontal plane. Therefore, by focusing the focus distance of the irradiated pattern light on the plate-like plane (the horizontal plane of the drawing area) of the drawing object to perform scanning, appropriate drawing can be performed.

但是,近年來,隨著例如可攜式電子機器等的發展,為了提高可攜帶性或者基於設計的觀點,將上述的液晶顯示器或印刷電路板等的零件做成立體的形狀(例如非單一平面而具有傾斜面的形狀)之要求日益高漲。亦即,繪圖對象物的繪圖區域,從過去的單一板狀平面(水平面)變成對於水平面傾斜之傾斜面(包含對水平面彎曲的彎曲面)的立體的形狀。 However, in recent years, with the development of, for example, portable electronic devices and the like, in order to improve portability or design-based viewpoints, the above-described components such as a liquid crystal display or a printed circuit board are formed into a three-dimensional shape (for example, a non-single plane). The demand for a shape with an inclined surface is increasing. That is, the drawing area of the drawing object changes from a single single plate-like plane (horizontal plane) to a three-dimensional shape of an inclined surface (including a curved surface curved to a horizontal plane) inclined to the horizontal plane.

將圖案繪製於此種立體形狀的繪圖區域時,會有 後述的3個問題點。 When the pattern is drawn in the drawing area of such a three-dimensional shape, there will be Three question points described later.

第1問題點為,因為繪圖區域含有傾斜面,所以在掃瞄時,圖案光失焦而產生影像模糊狀態(焦點在前狀態、焦點在後狀態)之處,而使得圖案的解析度下降。 The first problem is that since the drawing area includes the inclined surface, the pattern light is out of focus at the time of scanning, and an image blur state (the focus is in the front state and the focus is in the back state) occurs, and the resolution of the pattern is lowered.

第2問題點為,在對繪圖區域的傾斜面繪圖時,圖案變形(主要是伸長)的情況。 The second problem is the case where the pattern is deformed (mainly elongated) when drawing on the inclined surface of the drawing area.

第3問題點為,由於光線斜射到傾斜繪圖區域的光阻膜,而使得圖案的解析度下降。 The third problem is that the resolution of the pattern is lowered because the light is obliquely incident on the photoresist film in the oblique drawing region.

在專利文獻1、2中,揭露了意識到上述的3個技術課題而產生的技術。 Patent Documents 1 and 2 disclose techniques that are recognized by the above three technical problems.

在專利文獻1中,執行對於載置在夾具(固持裝置)的板(被繪圖體)之掃瞄曝光時,在Z方向(上下方向)沿著板的傾斜調整夾具,藉此防止掃瞄曝光的失焦。 In Patent Document 1, when scanning exposure is performed on a plate (drawing body) placed on a jig (holding device), the jig is adjusted along the inclination of the plate in the Z direction (up and down direction), thereby preventing scanning exposure. Defocus.

但是,無法防止在曝光區域(曝光單元照射圖案光的區域)內出現焦點位置差異,也無法防止曝光區域內之圖案的變形。 However, it is impossible to prevent the difference in the focus position from occurring in the exposure region (the region where the exposure unit illuminates the pattern light), and it is also impossible to prevent the deformation of the pattern in the exposure region.

在專利文獻2中,在對固定於試料平台上的晶圓(被繪圖體)進行曝光前,事先計算由晶圓傾斜所造成的圖案變形量,藉由修正由電子線繪圖之圖案資料,以防止曝光區域內之圖案變形。但是,在將晶圓的傾斜面曝光時,會發生圖案光失焦而造成影像模糊狀態(焦點在前狀態、焦點在後狀態)之處,而使得圖案的解析度下降。 In Patent Document 2, before the exposure of the wafer (the object to be drawn) fixed on the sample platform, the amount of pattern distortion caused by the inclination of the wafer is calculated in advance, and the pattern data drawn by the electron line is corrected to Prevent distortion of the pattern in the exposed area. However, when the inclined surface of the wafer is exposed, the pattern light is out of focus and the image is blurred (the focus is in the front state and the focus is in the back state), and the resolution of the pattern is lowered.

先行技術文獻 Advanced technical literature 專利文獻 Patent literature

專利文獻1:日本特開2001-313241號公報 Patent Document 1: Japanese Patent Laid-Open Publication No. 2001-313241

專利文獻2:日本特開平10-106928號公報 Patent Document 2: Japanese Patent Laid-Open No. Hei 10-106928

本發明基於上述的問題意識而產生,其目的在於獲致繪圖裝置及繪圖方法,其係在對被繪圖體的傾斜形狀之繪圖區域繪製圖案時,使圖案光聚焦於傾斜繪圖區域以提高圖案的解析度,防止圖案的變形,使圖案光垂直入射於傾斜繪圖區域的光阻膜以提高圖案之解析度。 The present invention has been made based on the above-described problem, and an object thereof is to obtain a drawing device and a drawing method for focusing a pattern light on an oblique drawing area to improve pattern analysis when drawing a pattern on a drawing area of an inclined shape of a drawing object. The degree of deformation of the pattern is prevented, so that the pattern light is perpendicularly incident on the photoresist film of the oblique drawing area to improve the resolution of the pattern.

本發明的繪圖裝置,其特徵在於藉由光調變元件對被繪圖體照射繪圖光,將該被繪圖體對該繪圖光連續掃瞄,同時將圖案繪製在該被繪圖體,該繪圖裝置包括:固持該被繪圖體的固持裝置;測定裝置,其測定由該固持裝置所固持的該被繪圖體之被繪圖面的傾斜;傾斜調整裝置,其調整該固持裝置的傾斜;傾斜控制裝置,其對應於該測定裝置的測定結果,控制該傾斜調整裝置,以使得該繪圖光略垂直地入射到該被繪圖體的被繪圖面。 The drawing device of the present invention is characterized in that the drawing object is irradiated with the drawing light by the light modulation element, and the drawing body continuously scans the drawing light while drawing the pattern on the object to be drawn, the drawing device comprising a holding device for holding the object to be drawn; a measuring device for measuring a tilt of a drawing surface of the drawing object held by the holding device; a tilt adjusting device for adjusting a tilt of the holding device; and a tilt control device Corresponding to the measurement result of the measuring device, the tilt adjusting device is controlled such that the drawing light is incident perpendicularly to the drawn surface of the object to be drawn.

該測定裝置可以至少有3個檢測器,其在該被繪圖體之被繪圖面的既定位置測定被繪圖面和基準位置的距離;該既定位置分別位於較該繪圖光更靠該掃瞄的進行方向側。 The measuring device may have at least three detectors that measure the distance between the drawing surface and the reference position at a predetermined position on the drawn surface of the object to be drawn; the predetermined positions are respectively located on the scanning of the drawing light. Direction side.

該檢測器當中的至少一者,以該掃瞄之該被繪圖面的該繪圖光所照射之區域的內側位置為既定位置;其他的檢測器,以該掃瞄之該繪圖光所照射的區域的掃瞄方向之垂直方 向的邊界附近的位置為既定位置。 At least one of the detectors has a position inside the region illuminated by the drawing light of the scanned surface of the scan as a predetermined position; and another detector, the region illuminated by the scanning light of the scan Vertical direction of the scanning direction The position near the boundary of the direction is a predetermined position.

該測定裝置具有近似平面算出裝置,其基於複數個該檢測器所測定的距離,算出對應於該被繪圖面之既定區域的近似平面;該傾斜控制裝置,控制該傾斜調整裝置,使得該繪圖光和該近似平面略垂直。 The measuring device includes an approximate plane calculating device that calculates an approximate plane corresponding to a predetermined region of the drawn surface based on a distance measured by the plurality of detectors, and the tilt control device controls the tilt adjusting device to cause the drawing light It is slightly perpendicular to the approximate plane.

本發明的繪圖方法,其藉由光調變元件對被繪圖體照射繪圖光,將該被繪圖體對該繪圖光連續掃瞄,同時將圖案繪製在該被繪圖體,該繪圖方法於繪圖的期間執行後述步驟複數次:測定步驟,其測定由固持裝置所固持的該被繪圖體之被繪圖面的傾斜;傾斜調整控制步驟,其對應於該測定步驟中的測定結果,調整該固持裝置的傾斜,以使得該繪圖光略垂直地入射到該被繪圖體的被繪圖面。 In the drawing method of the present invention, the drawing object is irradiated with the drawing light by the light modulation element, and the drawing body continuously scans the drawing light, and the pattern is drawn on the object to be drawn, and the drawing method is for drawing. During the period, the steps described later are performed plural times: a measurement step of measuring the inclination of the drawn surface of the object to be drawn by the holding device; and a tilt adjustment control step of adjusting the holding device according to the measurement result in the measuring step Tilting so that the drawing light is incident perpendicularly to the drawn surface of the object to be drawn.

依據本發明,能夠獲致繪圖裝置及繪圖方法,其在對被繪圖體的傾斜形狀之繪圖區域繪製圖案時,使圖案光聚焦於傾斜繪圖區域以提高圖案的解析度,防止圖案的變形,使圖案光垂直入射於傾斜繪圖區域的光阻膜以提高圖案之解析度。 According to the present invention, it is possible to obtain a drawing device and a drawing method for focusing a pattern light on an oblique drawing area to improve the resolution of the pattern and preventing the pattern from being deformed when the pattern is drawn on the drawing area of the inclined shape of the object to be drawn. The light is incident perpendicularly on the photoresist film of the oblique drawing area to improve the resolution of the pattern.

1‧‧‧繪圖裝置(掃瞄型繪圖裝置) 1‧‧‧Drawing device (scanning type drawing device)

1X‧‧‧殼體 1X‧‧‧shell

1Y‧‧‧載置台 1Y‧‧‧ mounting table

10‧‧‧平台(固持裝置) 10‧‧‧ platform (holding device)

10A‧‧‧引導構材 10A‧‧‧Guiding materials

10B‧‧‧卡合部 10B‧‧‧Clock Department

20‧‧‧平台移動機構 20‧‧‧ platform moving mechanism

21‧‧‧導軌 21‧‧‧ rails

30‧‧‧姿勢調整裝置(傾斜調整裝置) 30‧‧‧Position adjustment device (tilt adjustment device)

31‧‧‧底板部 31‧‧‧Bottom plate

31A‧‧‧引導構材 31A‧‧‧Guiding materials

31B‧‧‧卡合部 31B‧‧‧Care Department

32‧‧‧中板部 32‧‧‧中板部

32A‧‧‧引導構材 32A‧‧‧Guiding materials

32B‧‧‧卡合部 32B‧‧‧Clock Department

32C‧‧‧引導構材 32C‧‧‧Guiding materials

32D‧‧‧卡合部 32D‧‧‧Clock Department

40‧‧‧曝光單元基座(繪圖單元基座) 40‧‧‧Exposure unit base (drawing unit base)

50‧‧‧曝光單元移動機構(繪圖單元移動機構) 50‧‧‧Exposure unit moving mechanism (drawing unit moving mechanism)

60‧‧‧曝光單元(繪圖單元) 60‧‧‧Exposure unit (drawing unit)

61‧‧‧光源 61‧‧‧Light source

70‧‧‧傾斜檢測器單元(傾斜測定裝置、近似平面算出裝置) 70‧‧‧ tilt detector unit (tilt measuring device, approximate plane calculating device)

71‧‧‧第1檢測器 71‧‧‧1st detector

72‧‧‧第2檢測器 72‧‧‧2nd detector

73‧‧‧第3檢測器 73‧‧‧3rd detector

80‧‧‧演算裝置 80‧‧‧calculation device

90‧‧‧控制裝置(傾斜控制裝置、姿勢控制裝置) 90‧‧‧Control device (tilt control device, posture control device)

110‧‧‧傾斜繪圖區域(被繪圖面) 110‧‧‧ oblique drawing area (drawing surface)

A1~A7 B1~B7 C1~C7 D1~D7 E1~E7‧‧‧分割傾斜繪圖區域(分割區域) A1~A7 B1~B7 C1~C7 D1~D7 E1~E7‧‧‧Split oblique drawing area (segment area)

W‧‧‧基板(被繪圖體) W‧‧‧Substrate (drawn object)

第1圖(A)、(B)為顯示作為繪圖裝置之被繪圖體的基板之構造(立體的形狀)的立體圖。 Figs. 1(A) and 1(B) are perspective views showing a structure (a three-dimensional shape) of a substrate as a drawing object of a drawing device.

第2圖為顯示將基板的傾斜繪圖區域分割為複數個分割區域之狀態的概念圖。 Fig. 2 is a conceptual diagram showing a state in which an oblique drawing area of a substrate is divided into a plurality of divided areas.

第3圖為顯示本發明一實施形態的繪圖裝置之全體構成的概念圖。 Fig. 3 is a conceptual diagram showing the overall configuration of a drawing device according to an embodiment of the present invention.

第4圖為本發明一實施形態的繪圖裝置功能方塊圖。 Fig. 4 is a functional block diagram of a drawing device according to an embodiment of the present invention.

第5圖為顯示本發明一實施形態之繪圖裝置的外觀的立體圖。 Fig. 5 is a perspective view showing the appearance of a drawing device according to an embodiment of the present invention.

第6圖(A)、(B)為顯示傾斜檢測器單元(傾斜測定裝置、近似平面算出裝置)的詳細構造及原理的圖。 Fig. 6 (A) and (B) are diagrams showing the detailed structure and principle of the tilt detector unit (tilt measuring device, approximate plane calculating device).

第7圖為表示繪圖裝置的繪圖動作的流程圖。 Fig. 7 is a flow chart showing the drawing operation of the drawing device.

第8圖(A)為顯示對第1圖(A)基板的繪圖區域之平面(水平面)照射圖案光之狀態的圖、第8圖(B)為顯示對第1圖(A)的基板的傾斜繪圖區域照射圖案光的狀態。 Fig. 8(A) is a view showing a state in which the pattern light is irradiated to the plane (horizontal plane) of the drawing area of the substrate of Fig. 1(A), and Fig. 8(B) is a view showing the substrate of Fig. 1(A). The state in which the drawing area illuminates the pattern light.

參照第1~8圖,說明本發明一實施形態的繪圖裝置1。 A drawing device 1 according to an embodiment of the present invention will be described with reference to Figs.

<作為被繪圖體之基板W的構成> <Configuration of Substrate W as Graphic Object>

首先、參照第1圖(A)、(B),說明作為繪圖裝置之被繪圖體的基板W之構造(立體的形狀)。基板W為,例如構成電子機器的零件之液晶顯示器或印刷電路板等。 First, the structure (stereoscopic shape) of the substrate W as the object to be drawn of the drawing device will be described with reference to Figs. 1(A) and 1(B). The substrate W is, for example, a liquid crystal display or a printed circuit board that constitutes a component of an electronic device.

在第1圖(A)、(B)中,基板W具有在其掃瞄方向(同圖中的紙面垂直方向)延伸的傾斜形狀之繪圖區域(被繪圖面)(以下稱之為「傾斜繪圖區域」)110。第1圖(A)中,從同圖中的左右方向延伸之繪圖區域向傾斜繪圖區域110的轉換部較為銳角,而第1圖(B)中,從同圖中的左右方向延伸的繪圖區域向傾斜繪圖區域110的轉換部為比較和緩的R面。 In the first drawings (A) and (B), the substrate W has a drawing area (drawn surface) of an inclined shape extending in the scanning direction (the vertical direction of the paper surface in the drawing) (hereinafter referred to as "tilt drawing" Area") 110. In the first diagram (A), the drawing area extending in the left-right direction in the same figure is sharper toward the conversion portion of the oblique drawing area 110, and in the first drawing (B), the drawing area extending from the left-right direction in the same figure. The conversion portion to the oblique drawing region 110 is a relatively gentle R surface.

在本說明書中,「傾斜繪圖區域(被繪圖面)110」表示包含對水平面傾斜之傾斜面,以及對水平面彎曲的彎曲面的立體形狀。 In the present specification, the "inclined drawing area (drawn surface) 110" indicates a three-dimensional shape including an inclined surface inclined to a horizontal plane and a curved surface curved to a horizontal plane.

基板W的傾斜繪圖區域110也可以具有剖面形狀隨著掃瞄方向位置而變化的傾斜面或彎曲面。例如,第1圖(A)、(B)中,可以使基板W的傾斜繪圖區域110為,將掃瞄方向(同圖中的紙面垂直方向)和副掃瞄方向(同圖中的左右方向)換掉的形狀。 The inclined drawing region 110 of the substrate W may have an inclined surface or a curved surface whose sectional shape changes depending on the position of the scanning direction. For example, in the first drawings (A) and (B), the inclined drawing region 110 of the substrate W can be set to the scanning direction (the vertical direction of the paper in the same drawing) and the sub scanning direction (the horizontal direction in the same figure). ) Change the shape.

亦即,第1圖(A)、(B)所示的基板W的傾斜繪圖區域110之形狀僅為一例,傾斜繪圖區域110可以為任意的形狀。 That is, the shape of the inclined drawing region 110 of the substrate W shown in FIGS. 1(A) and (B) is only an example, and the oblique drawing region 110 may have any shape.

<繪圖裝置1的構成> <Configuration of Drawing Device 1>

繼之,參照第2圖~第6圖,說明繪圖裝置1的構成。繪圖裝置1,為藉由光調變元件對基板W照射繪圖光,將該基板W對該繪圖光連續掃瞄,同時將圖案繪製在基板W的裝置。在同圖中,例示並說明具有第1圖(A)所示的傾斜繪圖區域110的基板W,以作為繪圖裝置1的被繪圖體。 Next, the configuration of the drawing device 1 will be described with reference to FIGS. 2 to 6 . The drawing device 1 is a device that irradiates the substrate W with the drawing light by the optical modulation element, continuously scans the drawing light, and draws the pattern on the substrate W. In the same figure, the substrate W having the oblique drawing region 110 shown in Fig. 1(A) is illustrated and described as a drawing object of the drawing device 1.

如第2圖所示,繪圖裝置1為掃瞄型繪圖裝置,其將作為被繪圖體之基板W的傾斜繪圖區域110分割為在掃瞄方向和副掃瞄方向並列的複數個分割傾斜繪圖區域(以下稱之為「分割區域」)A1~A7、B1~B7、C1~C7、D1~D7、E1~E7,並對於各分割區域A1~E7連續照射圖案光。 As shown in Fig. 2, the drawing device 1 is a scanning type drawing device that divides the oblique drawing region 110 as the substrate W of the object to be divided into a plurality of divided oblique drawing regions juxtaposed in the scanning direction and the sub-scanning direction. (hereinafter referred to as "divided area") A1 to A7, B1 to B7, C1 to C7, D1 to D7, and E1 to E7, and pattern light is continuously applied to each of the divided areas A1 to E7.

基板W的傾斜繪圖區域110,實際上被分割為例如8(分割)×25(列)=200(分割區域)的多個分割區域。為了提高圖案繪圖的解析度,分割區域的分割數是越多越好。不過在本實施形 態中,為了使發明容易被理解(要顯示所有的上述多數的分割區域在現實上是不可能的),例示並說明將基板W的傾斜繪圖區域110分割為7×5=35個分割區域A1~E7的情況。 The oblique drawing region 110 of the substrate W is actually divided into a plurality of divided regions of, for example, 8 (divided) × 25 (column) = 200 (divided region). In order to improve the resolution of the pattern drawing, the number of divisions of the segmentation area is as large as possible. However, in this embodiment In the state, in order to make the invention easy to understand (to display all of the above-described plurality of divided regions is practically impossible), the oblique drawing region 110 of the substrate W is illustrated and described as being divided into 7 × 5 = 35 divided regions A1. ~E7 case.

繪圖裝置1有殼體1X,在此殼體1X內的載置台1Y上,支撐著繪圖裝置1的各構成元件。 The drawing device 1 has a casing 1X on which the constituent elements of the drawing device 1 are supported by the mounting table 1Y.

繪圖裝置1,具有固持著作為被繪圖體之基板W的平台(固持裝置)10。平台10具有將基板W的下面(平台接觸面)真空吸附以將其固持的真空吸附固持機構(未圖示)。另外,在基板W的下面(平台接觸面)為非平面的特殊形狀的情況下,則在平台10上裝設對應於該特殊形狀的基板固持機構。 The drawing device 1 has a platform (holding device) 10 that holds a substrate W that is a drawing object. The stage 10 has a vacuum suction holding mechanism (not shown) that vacuum-adsorbs the lower surface (platform contact surface) of the substrate W to hold it. Further, in the case where the lower surface (platform contact surface) of the substrate W is a non-planar special shape, a substrate holding mechanism corresponding to the special shape is mounted on the stage 10.

繪圖裝置1具有平台移動機構20,其係將固持著基板W的平台10在X方向(掃瞄方向)連續移動。平台移動機構20包括:形成為在載置台1Y上之X方向(掃瞄方向)上並列的2支導軌21(第5圖)、由該導軌21所引導的平台10側之引導構材(未圖示)、將該引導構材相對於導軌21連續驅動的驅動裝置(未圖示)。另外,平台移動機構20也可以包括可以將平台10在Y方向(副掃瞄方向)、Z方向(高度方向)、θ方向(回轉方向)移動的構造。 The drawing device 1 has a stage moving mechanism 20 that continuously moves the stage 10 holding the substrate W in the X direction (scanning direction). The stage moving mechanism 20 includes two guide rails 21 (fifth drawing) which are formed in the X direction (scanning direction) on the mounting table 1Y, and guide members on the platform 10 side guided by the guide rails 21 (not A driving device (not shown) that continuously drives the guiding member against the guide rail 21 is shown. Further, the stage moving mechanism 20 may include a structure that can move the stage 10 in the Y direction (sub scanning direction), the Z direction (height direction), and the θ direction (swing direction).

在平台10和平台移動機構20之間設有姿勢調整裝置(傾斜調整裝置)30,其與固持著基板W的平台10在X方向(掃瞄方向)連續移動同步地使平台10以三維的方式移動,以使得平台10及固持於該平台10的基板W之傾斜繪圖區域110(分割區域A1~E7)的姿勢(傾斜角度)連續地或步進式地變化。 A posture adjusting device (tilt adjusting device) 30 is provided between the platform 10 and the platform moving mechanism 20, and the platform 10 is moved in a three-dimensional manner in synchronization with the continuous movement of the platform 10 holding the substrate W in the X direction (scanning direction). The movement is such that the posture (inclination angle) of the platform 10 and the inclined drawing region 110 (the divided regions A1 to E7) of the substrate W held by the platform 10 is continuously or stepwise changed.

如第5圖所示,姿勢調整裝置30包括:透過引導構 材(未圖示)而由平台移動機構20的導軌21所引導的底板部31、位於較該底板部31更上方的中板部32,平台10係位於中板部32的更上方處(平台10構成姿勢調整裝置30的頂板部)。在底板部31的上面和中板部32的下面,分別設有各4個引導構材31A及引導構材32A,各引導構材具有構成描繪於XZ平面的假想圓弧的一部份且在Y方向延伸的引導面。引導構材31A和引導構材32A的引導面沿著描繪在XZ平面的假想圓弧被引導,藉此能夠在XZ平面內,改變平台10及固持於該平台10的基板W之傾斜繪圖區域110(分割區域A1~E7)的姿勢(傾斜)。在引導構材31A及引導構材32A形成了用以防止上述兩個引導構材的引導面脫離的卡合部31B和卡合部32B。 As shown in FIG. 5, the posture adjusting device 30 includes: a transmission guide structure The bottom plate portion 31 guided by the guide rail 21 of the platform moving mechanism 20 and the intermediate plate portion 32 located above the bottom plate portion 31, the platform 10 is located above the middle plate portion 32 (platform) 10 constitutes a top plate portion of the posture adjusting device 30). On the upper surface of the bottom plate portion 31 and the lower surface of the intermediate plate portion 32, four guide members 31A and a guide member 32A are respectively provided, and each of the guide members has a portion constituting an imaginary arc drawn on the XZ plane and A guiding surface extending in the Y direction. The guiding faces of the guiding member 31A and the guiding member 32A are guided along an imaginary arc drawn in the XZ plane, whereby the platform 10 and the inclined drawing region 110 of the substrate W held by the platform 10 can be changed in the XZ plane. Position (tilt) of (divided areas A1 to E7). The engaging member 31A and the guiding member 32A are formed with an engaging portion 31B and an engaging portion 32B for preventing the guiding faces of the two guiding members from coming off.

在中板部32的上面和平台10的下面,分別設置各4個引導構材32C及引導構材10A,各引導構材具有構成描繪於YZ平面的假想圓弧的一部份且在X方向延伸的引導面。引導構材32C和引導構材10A的引導面沿著描繪於YZ平面的假想圓弧而被引導,藉此,能夠在YZ平面內,改變平台10及固持於該平台10的基板W的傾斜繪圖區域110(分割區域A1~E7)的姿勢(傾斜)。在引導構材32C和引導構材10A形成用以防止兩引導構材之引導面脫離的卡合部32D和卡合部10B。 Four guide members 32C and a guide member 10A are respectively disposed on the upper surface of the intermediate plate portion 32 and the lower surface of the platform 10, and each of the guide members has a portion constituting an imaginary arc drawn on the YZ plane and is in the X direction. Extended guide surface. The guiding surface of the guiding member 32C and the guiding member 10A is guided along an imaginary arc drawn on the YZ plane, whereby the inclination of the platform 10 and the substrate W held by the platform 10 can be changed in the YZ plane. The posture (tilt) of the region 110 (the divided regions A1 to E7). The guiding member 32C and the guiding member 10A are formed with an engaging portion 32D and an engaging portion 10B for preventing the guiding faces of the two guiding members from coming off.

繪圖裝置1設有:驅動以引導底板部31的引導構材31A和中板部32的引導構材32A的驅動裝置(未圖示)以及驅動以引導中板部32的引導構材32C和平台10的引導構材10A的驅動裝置(未圖示)。如此一來,將設置於底板部31和中板部32之間的XZ平面內的姿勢調整機構及設置於中板部32和平台10之間的YZ平 面內的姿勢調整機構加以組合,藉此使平台10以三維方式移動,而能夠將平台10及固持於該平台10的基板W之傾斜繪圖區域110(分割區域A1~E7)的姿勢(傾斜)連續地或步進式地變化。再者,姿勢調整裝置(傾斜調整裝置)的具體的態樣並不限定於在此所說明的態樣,也可以採用例如利用直動的線性滑軌的裝置、或者利用楔形構造的裝置等的周知機構。 The drawing device 1 is provided with a driving device (not shown) that drives the guiding member 31A of the bottom plate portion 31 and the guiding member 32A of the intermediate plate portion 32, and a guiding member 32C and a platform that are driven to guide the intermediate plate portion 32. A driving device (not shown) of the guiding member 10A of 10. In this manner, the posture adjustment mechanism disposed in the XZ plane between the bottom plate portion 31 and the intermediate plate portion 32 and the YZ flat disposed between the intermediate plate portion 32 and the platform 10 are provided. The in-plane posture adjustment mechanism is combined to move the platform 10 in a three-dimensional manner, and the posture (tilt) of the platform 10 and the inclined drawing region 110 (divided regions A1 to E7) of the substrate W held by the platform 10 can be performed. Change continuously or stepwise. Further, the specific aspect of the posture adjusting device (tilt adjusting device) is not limited to the one described herein, and may be, for example, a device using a linear linear slide or a device using a wedge structure. Known institutions.

繪圖裝置1,在載置台1Y上具有門型的曝光單元基座(繪圖單元基座)40,其在Y方向(副掃瞄方向)跨越平台10、平台移動機構20及姿勢調整裝置30。曝光單元(繪圖單元)60藉由曝光單元移動機構(繪圖單元移動機構)50,以可以在Y方向(副掃瞄方向)步進示移動的方式被支撐於曝光單元基座40上。 The drawing device 1 has a gate-type exposure unit base (drawing unit base) 40 on the mounting table 1Y that straddles the stage 10, the stage moving mechanism 20, and the posture adjusting device 30 in the Y direction (sub-scanning direction). The exposure unit (drawing unit) 60 is supported by the exposure unit base 40 so as to be movable in the Y direction (sub-scanning direction) by the exposure unit moving mechanism (drawing unit moving mechanism) 50.

曝光單元60,對於平台10所固持的基板W之傾斜繪圖區域110照射圖案光,藉此曝光(繪圖)圖案。 The exposure unit 60 irradiates the pattern drawing light to the oblique drawing region 110 of the substrate W held by the stage 10, thereby exposing (drawing) the pattern.

更具體地說,曝光單元60,將圖案光的照射位置從對準分割區域A1的初期狀態,用平台移動機構20將平台10在X方向(掃瞄方向)連續移動,同時將圖案光對基板W的分割區域A1~A7連續照射。繼之,藉由平台移動機構20和曝光單元移動機構50,使得曝光單元60的圖案光之照射位置對準分割區域B1。然後,曝光單元60,用平台移動機構20使平台10在X方向(掃瞄方向)連續移動,同時將圖案光對基板W的分割區域B1~B7連續照射。藉由重複以上的動作,曝光單元60,將圖案光對基板W的分割區域A1~E7連續照射。 More specifically, the exposure unit 60 continuously shifts the irradiation position of the pattern light from the initial state of the divided division area A1 by the stage moving mechanism 20 in the X direction (scanning direction) while the pattern light is applied to the substrate. The divided areas A1 to A7 of W are continuously irradiated. Then, by the stage moving mechanism 20 and the exposure unit moving mechanism 50, the irradiation position of the pattern light of the exposure unit 60 is aligned with the divided area B1. Then, the exposure unit 60 continuously moves the stage 10 in the X direction (scanning direction) by the stage moving mechanism 20, and simultaneously irradiates the pattern light to the divided areas B1 to B7 of the substrate W. By repeating the above operation, the exposure unit 60 continuously irradiates the pattern light to the divided regions A1 to E7 of the substrate W.

曝光單元60具有照射光的光源61(第3圖)。另外,雖然省略了圖示,但曝光單元60包括,進行調整以使得光源61 所照射之光的光量均一化並使其成為平行光束的照明光學系、使得該照明光學系中被調整的光成為圖案光的DMD、以及將由該DMD所反射的圖案光引導至基板W的傾斜繪圖區域110(分割區域A1~E7)並使其成像的投影光學系及焦點調整光學系。使用DMD以連續繪製圖案的方法,已於例如日本特開2003-057837號公報中詳細說明,在本實施形態中亦以相同的方法進行繪圖(曝光)。 The exposure unit 60 has a light source 61 that emits light (Fig. 3). In addition, although illustration is omitted, the exposure unit 60 includes adjustment to make the light source 61 The amount of light to be irradiated is uniformized so that it becomes an illumination optical system of a parallel beam, a DMD that causes the adjusted light in the illumination optical system to become pattern light, and a tilt that guides the pattern light reflected by the DMD to the substrate W A projection optical system and a focus adjustment optical system in which the drawing region 110 (divided regions A1 to E7) are imaged. A method of continuously drawing a pattern using DMD is described in detail in, for example, Japanese Laid-Open Patent Publication No. 2003-057837, and in the present embodiment, drawing (exposure) is performed in the same manner.

曝光單元60設有傾斜檢測器單元(傾斜測定裝置、近似平面算出裝置)70,其測定固持於平台10之基板W的傾斜繪圖區域110(各分割區域A1~E7),並算出基於該傾斜的近似平面。 The exposure unit 60 is provided with a tilt detector unit (tilt measuring device, approximate plane calculating device) 70 that measures the tilt drawing region 110 (each divided region A1 to E7) of the substrate W held by the stage 10, and calculates the tilt based on the tilt Approximate plane.

傾斜檢測器單元70係設置於較曝光單元60更向X方向(掃瞄方向)偏移的位置。因此,傾斜檢測器單元70,在曝光單元60對於同一掃瞄線的分割區域連續照射圖案光的情況下,算出比曝光單元60現在的圖案光照射位置更後面的預定要照射圖案光的其他分割區域的近似平面。 The tilt detector unit 70 is disposed at a position shifted from the exposure unit 60 in the X direction (scanning direction). Therefore, when the exposure unit 60 continuously irradiates the pattern light to the divided region of the same scanning line, the tilt detector unit 70 calculates another division of the predetermined illumination pattern light that is later than the pattern light irradiation position of the exposure unit 60. The approximate plane of the area.

在本實施形態中,傾斜檢測器單元70,在曝光單元60對分割區域A1照射圖案光的情況下,算出在其之後預定要照射圖案光的分割區域A2之近似平面。另一方面,曝光單元60對分割區域A7照射圖案光的情況下,因為在掃瞄線上已無在其後預定要照射圖案光的分割區域,所以傾斜檢測器單元70不算出(無法算出)任何的分割區域的近似平面。 In the present embodiment, when the exposure unit 60 applies the pattern light to the divided area A1, the tilt detector unit 70 calculates an approximate plane of the divided area A2 on which the pattern light is to be irradiated later. On the other hand, when the exposure unit 60 irradiates the divided area A7 with the pattern light, since the divided area on which the pattern light is to be irradiated is not scheduled to be thereafter on the scanning line, the tilt detector unit 70 does not calculate (cannot calculate) any of The approximate plane of the segmentation region.

傾斜檢測器單元70求出基板W的各分割區域A1~E7的傾斜。具體言之,傾斜檢測器單元70算出基板W的各 分割區域A1~E7的近似平面。 The tilt detector unit 70 obtains the inclination of each of the divided regions A1 to E7 of the substrate W. Specifically, the tilt detector unit 70 calculates each of the substrates W. The approximate plane of the divided areas A1 to E7.

如第6圖(A)、(B)所示,傾斜檢測器單元70將第1檢測器71、第2檢測器72、第3檢測器73之3個檢測器單元化。這3個檢測器71~73,為例如測定距離的檢測器,以能夠以非接觸方式測定基板W的檢測器為佳,例如可以使用雷射變位計、超音波變位計、空氣微測器等。 As shown in FIGS. 6(A) and (B), the tilt detector unit 70 unitizes the three detectors of the first detector 71, the second detector 72, and the third detector 73. The three detectors 71 to 73 are, for example, detectors for measuring the distance, and it is preferable to be able to measure the substrate W in a non-contact manner. For example, a laser displacement gauge, an ultrasonic displacement gauge, and an air micro-test can be used. And so on.

3個檢測器71~73,配合基板W的掃瞄針對基板W的各分割區域A1~E7分別求出複數基準位置(在分割區域中無傾斜、和曝光單元60的焦點面一致時的位置)和被繪圖面上的測定位置之間的距離,並基於此複數個距離,算出基板W的各分割區域A1~E7的近似平面。 The three detectors 71 to 73 are combined with the scanning of the substrate W to obtain a plurality of reference positions for each of the divided regions A1 to E7 of the substrate W (the position is not inclined in the divided region and the focal plane of the exposure unit 60 is aligned). The approximate plane between each divided region A1 to E7 of the substrate W is calculated based on the distance between the measurement position on the drawing surface and the plurality of distances.

此時,無法一次取得該複數的距離,係對應於基板W的掃瞄至少分成2次進行計測。藉此,能夠在掃瞄方向及與掃瞄方向垂直方向的2方向上的適當地分開的位置上測定距離。針對傾斜資料的測定位置(既定位置),檢測器當中的至少一者藉由傾斜繪圖區域內的掃瞄而在繪圖光連續照射的區域(被照射區域)中測定距離,其他的傾斜檢測器則在被照射區域的邊界附近測定距離。再者,被照射區域的附近可以為被照射區域內側或被照射區域外側的任一側。 At this time, the distance of the plural number cannot be obtained at one time, and the scan corresponding to the substrate W is divided into at least two times for measurement. Thereby, the distance can be measured at a position that is appropriately separated in the scanning direction and the two directions perpendicular to the scanning direction. For the measurement position (established position) of the tilt data, at least one of the detectors measures the distance in the region (the illuminated region) in which the drawing light is continuously irradiated by scanning in the oblique drawing region, and the other tilt detectors The distance is measured near the boundary of the illuminated area. Furthermore, the vicinity of the illuminated area may be either the inside of the illuminated area or the outside of the illuminated area.

第1檢測器71、第2檢測器72、第3檢測器73,係使用由已知技術做成的市販的變位計。關於已知技術,已於例如日本特開2001-159516號公報中詳細說明。 The first detector 71, the second detector 72, and the third detector 73 use a commercially available displacement gauge made by a known technique. A known technique is described in detail in, for example, Japanese Laid-Open Patent Publication No. 2001-159516.

再者,基板W的傾斜方向只有一方向時,3個檢測器71~73所進行的測定可以不是複數次而只有一次,此時的3點的測定 位置係配置於直線上。 Further, when the tilt direction of the substrate W is only one direction, the measurement by the three detectors 71 to 73 may be performed not once but only once, and the measurement of three points at this time The position is arranged on a straight line.

如第4圖所示,繪圖裝置1具有接收傾斜檢測器單元70所算出的基板W之傾斜繪圖區域110(各分割區域A1~E7)的近似平面之輸入的演算裝置80。 As shown in FIG. 4, the drawing device 1 has a calculation device 80 that receives an input of an approximate plane of the oblique drawing region 110 (each divided region A1 to E7) of the substrate W calculated by the tilt detector unit 70.

演算裝置80,基於來自傾斜檢測器單元70的輸入資訊,計算使得曝光單元60所照射的圖案光略垂直地入射到基板W之傾斜繪圖區域110(分割區域A1~E7)的平台10姿勢(傾斜度)。 The calculation device 80 calculates a posture of the platform 10 (inclination) in which the pattern light irradiated by the exposure unit 60 is incident perpendicularly to the oblique drawing region 110 (divided regions A1 to E7) of the substrate W based on the input information from the tilt detector unit 70. degree).

亦即,演算裝置80,基於來自傾斜檢測器單元70的輸入資訊,算出曝光單元60所照射的圖案光略垂直地入射到傾斜檢測器單元70所算出的基板W之傾斜繪圖區域110的近似平面的平台10姿勢(傾斜度)。 In other words, the calculation device 80 calculates that the pattern light irradiated by the exposure unit 60 is incident perpendicularly on the approximate plane of the oblique drawing region 110 of the substrate W calculated by the tilt detector unit 70 based on the input information from the tilt detector unit 70. Platform 10 posture (inclination).

更具體地說,演算裝置80,算出使得曝光單元60連續照射的圖案光略垂直地入射到傾斜檢測器單元70所算出的基板W的各分割區域A1~E7之近似平面的平台10姿勢。 More specifically, the calculation device 80 calculates the posture of the platform 10 in which the pattern light continuously irradiated by the exposure unit 60 is slightly incident on the approximate plane of each of the divided regions A1 to E7 of the substrate W calculated by the tilt detector unit 70.

如第4圖所示,繪圖裝置1具有控制裝置(傾斜控制裝置、姿勢控制裝置)90。 As shown in FIG. 4, the drawing device 1 has a control device (tilt control device, posture control device) 90.

控制裝置90,基於演算裝置80的演算結果,在對基板W的傾斜繪圖區域110(各分割區域A1~E7)的掃瞄曝光中,藉由姿勢調整裝置30,使得平台10及由該平台10所固持的基板W的傾斜繪圖區域110(分割區域A1~E7)姿勢(傾斜)即時地變化。 The control device 90 causes the platform 10 and the platform 10 by the posture adjusting device 30 in the scanning exposure of the oblique drawing region 110 (each divided region A1 to E7) of the substrate W based on the calculation result of the calculating device 80. The posture (tilt) of the inclined drawing region 110 (divided regions A1 to E7) of the held substrate W changes instantaneously.

控制裝置90,藉由姿勢調整裝置30,改變平台10及該平台10所固持的基板W之傾斜繪圖區域110的姿勢(傾斜),以使得曝光單元60所照射的圖案光略垂直地入射到基板W的傾斜繪圖區域110(分割區域A1~E7)。 The control device 90 changes the posture (tilt) of the inclined drawing region 110 of the substrate W held by the platform 10 and the platform 10 by the posture adjusting device 30, so that the pattern light irradiated by the exposure unit 60 is incident perpendicularly to the substrate. The oblique drawing area 110 of W (divided areas A1 to E7).

亦即,控制裝置90,藉由姿勢調整裝置30,改變平台10及該平台10所固持的基板W之傾斜繪圖區域110姿勢(傾斜),以使得曝光單元60所照射的圖案光略垂直地入射到傾斜檢測器單元70所算出之基板W的傾斜繪圖區域110的近似平面。 That is, the control device 90 changes the inclined drawing area 110 of the substrate W held by the platform 10 and the platform 10 by the posture adjusting device 30. The posture (tilt) is such that the pattern light irradiated by the exposure unit 60 is incident slightly perpendicular to the approximate plane of the oblique drawing region 110 of the substrate W calculated by the tilt detector unit 70.

更具體地說,控制裝置90,藉由姿勢調整裝置30,步進式地改變平台10及該平台10所固持的基板W之傾斜繪圖區域110的姿勢(傾斜),以使得曝光單元60連續照射之圖案光略垂直地入射到傾斜檢測器單元70所算出之基板W的各分割區域A1~E7之近似平面。 More specifically, the control device 90 changes the posture (tilt) of the inclined drawing region 110 of the substrate W held by the platform 10 and the platform 10 in a stepwise manner by the posture adjusting device 30 to continuously irradiate the exposure unit 60. The pattern light is slightly incident on the approximate plane of each of the divided regions A1 to E7 of the substrate W calculated by the tilt detector unit 70.

<繪圖裝置1對於基板W的繪圖(曝光)方法> <Drawing (Exposure) Method of Drawing Device 1 for Substrate W>

繼之,主要參照第7圖、第8圖,說明繪圖裝置1的繪圖(曝光)動作。 Next, the drawing (exposure) operation of the drawing device 1 will be described mainly with reference to FIGS. 7 and 8.

第7圖為表示繪圖裝置1的即時對應(on the fly)計測處理的流程圖。所謂的即時對應方式為,傾斜檢測器單元70,在曝光單元60對基板W的各分割區域A1~E7連續照射圖案光的同時,藉由控制裝置90和姿勢調整裝置30步進式地使平台10的姿勢在各個分割區域(A1~E7)中改變時,針對平台10的各姿勢算出基板W的各分割區域的傾斜及近似平面。 Fig. 7 is a flow chart showing the on the fly measurement processing of the drawing device 1. In the so-called immediate response mode, the tilt detector unit 70 sequentially irradiates the pattern light to each of the divided areas A1 to E7 of the substrate W, and the platform is stepwisely controlled by the control device 90 and the posture adjusting device 30. When the posture of 10 is changed in each of the divided regions (A1 to E7), the inclination and the approximate plane of each divided region of the substrate W are calculated for each posture of the stage 10.

在步驟S1中,傾斜檢測器單元70測定基板W的分割區域A1之傾斜,並算出基於此傾斜的近似平面。此時曝光單元60不執行圖案光的照射。 In step S1, the tilt detector unit 70 measures the tilt of the divided area A1 of the substrate W, and calculates an approximate plane based on the tilt. At this time, the exposure unit 60 does not perform irradiation of the pattern light.

在步驟S2中,在平台移動機構20使平台10在X方向(掃瞄方向)僅移動一步的時間點,傾斜檢測器單元70算出基板W的分割區域A2的傾斜及近似平面,同時,曝光單元60對分割區域A1 照射圖案光。此時,姿勢調整裝置30,在控制裝置90的控制下,改變平台10及該平台10所固持的基板W之傾斜繪圖區域110的姿勢(傾斜),以使得曝光單元60所照射的圖案光略垂直地入射到傾斜檢測器單元70所算出的基板W之分割區域A1的近似平面。 In step S2, at the time point when the stage moving mechanism 20 moves the stage 10 by only one step in the X direction (scanning direction), the tilt detector unit 70 calculates the tilt and the approximate plane of the divided area A2 of the substrate W, and at the same time, the exposure unit 60 pairs of divided areas A1 Irradiation of the pattern light. At this time, the posture adjusting device 30 changes the posture (tilt) of the inclined drawing region 110 of the substrate W held by the platform 10 and the platform 10 under the control of the control device 90, so that the pattern light irradiated by the exposure unit 60 is slightly omitted. It is incident perpendicularly to the approximate plane of the divided area A1 of the substrate W calculated by the tilt detector unit 70.

在步驟S3中,以相同於步驟S1~S2的手法,在平台移動機構20使平台10在X方向(掃瞄方向)連續移動的同時,傾斜檢測器單元70步進式地算出基板W的分割區域A3~A7的傾斜及近似平面,曝光單元60對分割區域A2~A7連續照射圖案光。 In step S3, in the same manner as steps S1 to S2, while the stage moving mechanism 20 continuously moves the stage 10 in the X direction (scanning direction), the tilt detector unit 70 calculates the division of the substrate W stepwise. The inclination of the areas A3 to A7 and the approximate plane, the exposure unit 60 continuously irradiates the pattern lights to the divided areas A2 to A7.

此時,姿勢調整裝置30,在控制裝置90的控制下,以步進式的方式改變平台10及該平台10所固持的基板W之傾斜繪圖區域110的姿勢(傾斜),以使得曝光單元60所照射的圖案光,略垂直地入射到傾斜檢測器單元70所算出的基板W之分割區域A2~A7的近似平面、。 At this time, the posture adjusting device 30 changes the posture (tilt) of the inclined drawing region 110 of the substrate W and the substrate W held by the platform 10 in a stepwise manner under the control of the control device 90, so that the exposure unit 60 The pattern light to be irradiated is incident perpendicularly to the approximate plane of the divided regions A2 to A7 of the substrate W calculated by the tilt detector unit 70.

在步驟S4中,以相同於步驟S1~S3的手法,傾斜檢測器單元70步進式地算出基板W的分割區域B1~E7之傾斜及近似平面,曝光單元60對分割區域B1~E7連續照射圖案光。此時,姿勢調整裝置30,在控制裝置90的控制下,連續改變平台10及該平台10所固持的基板W之傾斜繪圖區域110的姿勢(傾斜),以使得曝光單元60所照射的圖案光略垂直地入射到傾斜檢測器單元70所算出的基板W之分割區域B1~E7的近似平面。 In step S4, the tilt detector unit 70 stepwise calculates the tilt and approximate plane of the divided regions B1 to E7 of the substrate W in the same manner as the steps S1 to S3, and the exposure unit 60 continuously irradiates the divided regions B1 to E7. Pattern light. At this time, the posture adjusting device 30 continuously changes the posture (tilt) of the inclined drawing region 110 of the substrate W held by the platform 10 and the platform 10 under the control of the control device 90, so that the pattern light irradiated by the exposure unit 60 is caused. The approximation plane of the divided regions B1 to E7 of the substrate W calculated by the tilt detector unit 70 is incident slightly perpendicularly.

第8圖(A)為顯示對第1圖(A)基板W的繪圖區域之平面(水平面)照射(shot)圖案光之狀態的圖、第8圖(B)為顯示對第1圖(B)的基板W的傾斜繪圖區域110照射(shot)圖案光 的狀態。在第8圖(B)中,姿勢調整裝置30進行調整,以使得基板W的傾斜繪圖區域110和水平面大略一致,並使得圖案光略垂直地入射到這些近似平面。 Fig. 8(A) is a view showing a state in which the pattern light is irradiated on the plane (horizontal plane) of the drawing area of the substrate W of Fig. 1(A), and Fig. 8(B) is a view showing the first figure (B). The inclined drawing area 110 of the substrate W illuminates the pattern light status. In Fig. 8(B), the posture adjusting device 30 performs adjustment so that the oblique drawing region 110 of the substrate W and the horizontal plane are substantially coincident, and the pattern light is incident perpendicularly to these approximate planes.

再者,在前述的實施形態中姿勢控制裝置30係以步進式的方式進行動作,測定前方第2個分割區域的近似平面和前方第1個分割區域的近似平面,在補充動作中進行對於2個近似平面的姿勢變更,藉此能夠使平台10的姿勢(傾斜)連續變化。在此情況下,決定傾斜檢測器單元70和曝光單元60的間隔,以使得能夠測定前方第2個分割區域的傾斜資料。 Further, in the above-described embodiment, the posture control device 30 operates in a stepwise manner, and measures the approximate plane of the second divided region in front and the approximate plane of the first divided region in front, and performs the complementary operation. The posture of the two approximate planes is changed, whereby the posture (tilt) of the stage 10 can be continuously changed. In this case, the interval between the tilt detector unit 70 and the exposure unit 60 is determined so that the tilt data of the second divided region in front can be measured.

另外,前述實施形態中,係同時執行傾斜資料的計測和繪圖處理,但也可以採用映射方式的計測處理,其係一次先對所有的分割區域進行傾斜資料的測定,之後再執行繪圖處理。映射方式為,在繪圖處理之前先取得所有的傾斜資料,再由姿勢控制裝置30在分割區域間執行補充動作,以使得能夠使平台10的姿勢連續變化。另外,也可以將1列的分割區域的近似平面平均化,將平台10的姿勢維持為一定,直接進行繪圖處理。 Further, in the above-described embodiment, the measurement and the drawing processing of the tilt data are simultaneously performed. However, the measurement processing of the mapping method may be employed. First, the tilt data is measured for all the divided regions at one time, and then the drawing processing is executed. The mapping method is such that all the tilt data is acquired before the drawing processing, and the posture control device 30 performs the complementary operation between the divided regions so that the posture of the platform 10 can be continuously changed. Further, the approximate plane of the divided regions of one column may be averaged, and the posture of the stage 10 may be maintained constant, and the drawing process may be directly performed.

如上述,本實施形態的繪圖裝置1,傾斜檢測器單元70算出平台10所固持的基板W之傾斜繪圖區域110(各分割區域A1~E7)的近似平面,控制裝置(傾斜控制裝置、姿勢控制裝置)90改變平台10的姿勢(傾斜),以使得曝光單元60所照射的圖案光略垂直地入射到傾斜檢測器單元70所算出的基板W之傾斜繪圖區域110(各分割區域A1~E7)的近似平面。 As described above, in the drawing device 1 of the present embodiment, the tilt detector unit 70 calculates the approximate plane of the oblique drawing region 110 (each divided region A1 to E7) of the substrate W held by the stage 10, and the control device (tilt control device, posture control) The device 90 changes the posture (tilt) of the stage 10 such that the pattern light irradiated by the exposure unit 60 is incident perpendicularly to the oblique drawing area 110 of the substrate W calculated by the tilt detector unit 70 (each divided area A1 to E7) Approximate plane.

藉此,在對基板W的傾斜繪圖區域110(各分割區域 A1~E7)繪圖(曝光)時,能夠使圖案光聚焦於傾斜繪圖區域以提高圖案的解析度,防止圖案的變形,使圖案光垂直入射於傾斜繪圖區域的光阻膜以提高圖案之解析度。 Thereby, in the oblique drawing area 110 of the substrate W (each divided area) A1~E7) When drawing (exposure), the pattern light can be focused on the oblique drawing area to improve the resolution of the pattern, preventing the deformation of the pattern, and causing the pattern light to be perpendicularly incident on the photoresist film of the oblique drawing area to improve the resolution of the pattern. .

在上述的實施形態中,係以傾斜檢測器單元70將第1檢測器71、第2檢測器72、第3檢測器73之3個檢測器單元化的情況為例進行說明。但是,基於算出的近似平面的高精度化之觀點言之,檢測器的數量越多越好,兼顧到配置空間及成本的考慮,也可能有將4個以上的檢測器單元化的態樣。 In the above-described embodiment, the case where the three detectors of the first detector 71, the second detector 72, and the third detector 73 are unitized by the tilt detector unit 70 will be described as an example. However, from the viewpoint of the accuracy of the calculated approximate plane, the number of detectors is preferably as large as possible, and depending on the arrangement space and cost, there may be a case where four or more detectors are unitized.

在上述的實施形態中,係以將傾斜檢測器單元70設置在曝光單元60並使兩者為一體化的情況為例進行說明,但傾斜檢測器單元70並不一定要設置在曝光單元60,也可能為和曝光單元60分別的裝置。不過,將傾斜檢測器單元70設置在曝光單元60並使兩者為一體的作法,其優點在於能夠明確規定傾斜檢測器單元70和曝光單元60所照射之圖案光的位置關係。 In the above-described embodiment, the case where the inclination detector unit 70 is provided in the exposure unit 60 and the two are integrated is described as an example. However, the inclination detector unit 70 is not necessarily provided in the exposure unit 60. It is also possible to have a separate device from the exposure unit 60. However, the fact that the tilt detector unit 70 is provided in the exposure unit 60 and the two are integrated is advantageous in that the positional relationship of the pattern light irradiated by the tilt detector unit 70 and the exposure unit 60 can be clearly defined.

另外,在上述實施形態中,係例示在平台10上固持1枚基板W的情況,但也可以在平台10上配置並固持複數枚小型的基板W。在此情況下,分別控制平台10的姿勢,使得各曝光光垂直於對應於基板W枚數之複數個傾斜繪圖區域110。 In the above-described embodiment, the case where one substrate W is held on the stage 10 is exemplified. However, a plurality of small substrates W may be disposed and held on the stage 10. In this case, the posture of the stage 10 is separately controlled such that each exposure light is perpendicular to a plurality of oblique drawing areas 110 corresponding to the number of substrates W.

Claims (5)

一種繪圖裝置,其藉由光調變元件對被繪圖體照射繪圖光,將該被繪圖體對該繪圖光連續掃瞄,同時將圖案繪製在該被繪圖體,該繪圖裝置包括:平台,將該被繪圖體固持在具有包含對平面傾斜之傾斜面或彎曲的彎曲面的繪圖區域的立體形狀的狀態下;測定裝置,其測定由該平台所固持的該被繪圖體之被繪圖面的傾斜;傾斜調整裝置,其藉由調整該平台整體的傾斜而使該被繪圖體整體傾斜;傾斜控制裝置,其對應於該測定裝置的測定結果,控制該傾斜調整裝置,以使得該繪圖光略垂直地入射到該被繪圖體的被繪圖面。 A drawing device that illuminates a drawing object with a drawing light by a light modulation element, continuously scans the drawing light, and draws a pattern on the object to be drawn, the drawing device comprising: a platform, The object to be drawn is held in a state of a three-dimensional shape having a drawing area including an inclined surface inclined to a plane or a curved curved surface; and a measuring device that measures the inclination of the drawn surface of the object to be held by the platform a tilt adjusting device that tilts the entire object to be drawn by adjusting the tilt of the entire platform; and a tilt control device that controls the tilt adjusting device corresponding to the measurement result of the measuring device such that the drawing light is slightly vertical The ground is incident on the drawn surface of the object to be drawn. 如申請專利範圍第1項所述之繪圖裝置,其中:該測定裝置至少有3個檢測器,其在該被繪圖體之被繪圖面的既定位置測定被繪圖面和基準位置的距離;該既定位置分別位於較該繪圖光更靠該掃瞄的進行方向側。 The drawing device of claim 1, wherein the measuring device has at least three detectors that measure a distance between the drawn surface and the reference position at a predetermined position on the drawn surface of the drawn object; The positions are respectively located on the side of the scanning direction of the scanning light. 如申請專利範圍第2項所述之繪圖裝置,其中:該檢測器當中的至少一者,以該掃瞄之該被繪圖面的該繪圖光所照射之區域的內側位置為既定位置;其他的檢測器,以該掃瞄之該繪圖光所照射的區域的掃瞄方向之垂直方向的邊界附近的位置為既定位置。 The drawing device of claim 2, wherein: at least one of the detectors has an inner position of a region illuminated by the drawing light of the scanned surface of the scan as a predetermined position; The detector has a position near a boundary in the vertical direction of the scanning direction of the region irradiated by the scanning light of the scanning. 如申請專利範圍第2或3項所述之繪圖裝置,其中: 該測定裝置具有近似平面算出裝置,其基於複數個該檢測器所測定的距離,算出對應於該被繪圖面之既定區域的近似平面;該傾斜控制裝置,控制該傾斜調整裝置,使得該繪圖光和該近似平面略垂直。 A drawing device as claimed in claim 2, wherein: The measuring device includes an approximate plane calculating device that calculates an approximate plane corresponding to a predetermined region of the drawn surface based on a distance measured by the plurality of detectors; and the tilt control device controls the tilt adjusting device to cause the drawing light It is slightly perpendicular to the approximate plane. 一種繪圖方法,其藉由光調變元件對被繪圖體照射繪圖光,將該被繪圖體對該繪圖光連續掃瞄,同時將圖案繪製在該被繪圖體,該繪圖方法於繪圖的期間執行後述步驟複數次:測定步驟,其測定由平台固持在具有包含對平面傾斜之傾斜面或彎曲的彎曲面的繪圖區域的立體形狀的狀態下的該被繪圖體之被繪圖面的傾斜;傾斜調整控制步驟,其對應於該測定步驟中的測定結果,調整該平台整體的傾斜而使該被繪圖體整體傾斜,以使得該繪圖光略垂直地入射到該被繪圖體的被繪圖面。 A drawing method for irradiating a drawing object with a drawing light by a light modulation element, continuously scanning the drawing object with the drawing light, and simultaneously drawing a pattern on the object to be drawn, the drawing method being executed during drawing The steps described later are plural times: a measurement step of measuring the inclination of the drawn surface of the drawn object in a state in which the platform is held in a three-dimensional shape having a drawing area including a sloped surface inclined to the plane or a curved curved surface; tilt adjustment And a control step of adjusting the tilt of the entire platform to tilt the entire object to be tilted so that the drawing light is incident perpendicularly to the drawn surface of the object to be drawn, corresponding to the measurement result in the measuring step.
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