TWI633316B - Printed circuit board inspection device - Google Patents

Printed circuit board inspection device Download PDF

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Publication number
TWI633316B
TWI633316B TW106108910A TW106108910A TWI633316B TW I633316 B TWI633316 B TW I633316B TW 106108910 A TW106108910 A TW 106108910A TW 106108910 A TW106108910 A TW 106108910A TW I633316 B TWI633316 B TW I633316B
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Taiwan
Prior art keywords
circuit board
printed circuit
module
camera
probe
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TW106108910A
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Chinese (zh)
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TW201821818A (en
Inventor
鄭傑仁
張家齊
郭進順
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昆山萬像光電有限公司
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Publication of TW201821818A publication Critical patent/TW201821818A/en
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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof
    • H04N23/60Control of cameras or camera modules
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof
    • H04N23/60Control of cameras or camera modules
    • H04N23/617Upgrading or updating of programs or applications for camera control
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N23/00Cameras or camera modules comprising electronic image sensors; Control thereof
    • H04N23/60Control of cameras or camera modules
    • H04N23/67Focus control based on electronic image sensor signals

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  • Engineering & Computer Science (AREA)
  • Multimedia (AREA)
  • Signal Processing (AREA)
  • Software Systems (AREA)
  • Tests Of Electronic Circuits (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

本發明提供一種印刷電路板檢查裝置,包括一載台和一設於該載台上方的軌架;一移動座,所述的移動座設在該軌架上且可進行X軸方向的移動;一對焦座,所述的對焦座設於所述的移動座上;一探針模組,所述的探針模組設於所述的對焦座上,所述的探針模組上設有一探針,所述的探針可碰觸位於所述載台上的該印刷電路板;一相機單元,所述的相機單元設於所述的對焦座上,所述的對焦座可調整該相機單元對該印刷電路板取像的焦距;一控制單元,所述的控制單元可預先計算並設定該探針模組與該相機單元之間對應的座標關係;其特徵在於:所述的控制單元可依該探針碰觸該印刷電路板所測得的高度來計算該相機單元對該印刷電路板的最佳對焦取像高度,使該相機單元自動移動到該高度以獲得清晰的圖像。 The invention provides a printed circuit board inspection device, which includes a carrier and a rail mounted above the carrier; a moving base, the mobile base is arranged on the rail and can move in the X-axis direction; A focusing base, the focusing base is arranged on the moving base; a probe module, the probe module is arranged on the focusing base, and the probe module is provided with a A probe, which can touch the printed circuit board on the stage; a camera unit, the camera unit is set on the focus mount, and the focus mount can adjust the camera A focal length of the unit to take an image of the printed circuit board; a control unit, the control unit can calculate and set the corresponding coordinate relationship between the probe module and the camera unit in advance; it is characterized in that the control unit can Calculate the optimal focus acquisition height of the camera unit on the printed circuit board according to the height measured by the probe touching the printed circuit board, and make the camera unit automatically move to the height to obtain a clear image.

Description

印刷電路板檢查裝置 Printed circuit board inspection device

本發明是有關於一種檢查裝置,尤指一種係用於檢查印刷電路板且其上的檢查鏡頭可快速對焦的印刷電路板檢查裝置。 The invention relates to an inspection device, in particular to a printed circuit board inspection device used for inspecting a printed circuit board, and the inspection lens on the printed circuit board can quickly focus.

目前,線掃描相機用於印刷電路板的檢查裝置已普遍使用,圖1為現有的印刷電路板檢查裝置,其中一線掃描相機P1設於一對焦座3上並可沿圖未示出之Z軸方向進行升降,該對焦座3設於一移動座2上並可在一軌架11上沿X軸方向移動,使得該線掃描相機P1可進行X軸或Z軸方向上的移動,一印刷電路板B置於一載台4上且該載台4可沿Y軸方向平移,上述X軸、Y軸及Z軸方向彼此垂直。在執行檢查作業時,該線掃描相機P1在對該印刷電路板B對焦後,開始在X軸方向上移動且讓該線掃描相機P1進行線掃描,掃描後操作者需判斷獲取的圖像是否清晰,若不清晰則需使該線掃描相機P1回到原對焦位置,調整該線掃描相機P1在Z軸方向上的高度以進行焦距調整,並再一次的在X軸方向上進行移動,然後該線掃描相機P1又進行一次線掃描,此流程需反復進行直到掃描後的圖像清晰為止。 At present, line scanning cameras for printed circuit board inspection devices have been commonly used. Figure 1 is a conventional printed circuit board inspection device. One of the line scanning cameras P1 is located on a focusing base 3 and can be along the Z axis not shown in the figure. The focus mount 3 is arranged on a moving base 2 and can be moved in the X-axis direction on a rail holder 11 so that the line scan camera P1 can move in the X-axis or Z-axis direction. A printed circuit The plate B is placed on a carrier 4 and the carrier 4 can be translated in the Y-axis direction, and the X-axis, Y-axis, and Z-axis directions are perpendicular to each other. When performing the inspection, the line scan camera P1 starts to move in the X-axis direction after focusing on the printed circuit board B and allows the line scan camera P1 to perform line scan. After scanning, the operator needs to determine whether the acquired image is Clear, if it is not clear, return the line scan camera P1 to the original focus position, adjust the height of the line scan camera P1 in the Z axis direction to adjust the focus, and move it again in the X axis direction, then The line scan camera P1 performs another line scan, and this process needs to be repeated until the scanned image is clear.

現有的印刷電路板檢查裝置需要反復調整焦距的對焦流程,不但造成操作者大量時間的浪費而且每位操作者對圖像清晰的認知也不同,易導致後續的檢查有誤判的情形發生。 Existing printed circuit board inspection devices need to repeatedly adjust the focus and focus process, which not only causes a lot of time waste for the operator, but also each operator's perception of the clearness of the image is different, which easily leads to misjudgment in subsequent inspections.

爰是,本發明之目的,在於提供一種可快速對焦的印刷電路板檢查裝置。 That is, an object of the present invention is to provide a printed circuit board inspection device capable of quickly focusing.

依據本發明目的之印刷電路板檢查裝置,包括一載台,用於承載一印刷電路板在Y軸方向上移動;一軌架,所述的軌架設於該載台上方;一移動座,所述的移動座設在所述的軌架上,該移動座可在該軌架上進行X軸方向的移動;一對焦座,所述的對焦座設於所述的移動座上;一探針模組,所述的探針模組設於所述的對焦座上,所述的探針模組包括一探針,所述的探針可碰觸位於所述載台上的該印刷電路板;一相機單元,所述的相機單元設於所述的對焦座上,所述的對焦座可調整該相機單元對該印刷電路板取像的焦距;一控制單元,所述的控制單元可預先計算並設定該探針模組與該相機單元之間對應的座標關係;其特徵在於:所述的控制單元可依該探針碰觸該印刷電路板所測得的高度來計算該相機單元對該印刷電路板的最佳對焦取像高度,使該相機單元自動移動到該高度以獲得清晰的圖像。 The printed circuit board inspection device according to the purpose of the present invention includes a carrier for carrying a printed circuit board to move in the Y-axis direction; a rail rack, the rail rack is arranged above the carrier; The moving base is arranged on the rail base, and the moving base can move in the X-axis direction on the rail base; a focusing base, the focusing base is arranged on the moving base; a probe Module, the probe module is set on the focusing base, the probe module includes a probe, and the probe can touch the printed circuit board on the stage A camera unit, the camera unit is set on the focus mount, and the focus mount can adjust the focal length of the camera unit taking an image of the printed circuit board; a control unit, the control unit can calculate in advance And set the corresponding coordinate relationship between the probe module and the camera unit; characterized in that the control unit can calculate the camera unit's response to the height measured by the probe touching the printed circuit board; The optimal focus acquisition height of the printed circuit board makes this camera stand-alone Automatically moved to the height to obtain a clear image.

本發明實施例之印刷電路板檢查裝置,可依該探針模組所測得的高度自動快速調整該第一相機模組或該第二相機模組至對該印刷電路板的最佳對焦取像高度,操作者不需重複多次進行對焦流程,這樣不僅節省了時間也避免了誤判情形的發生。 The printed circuit board inspection device according to the embodiment of the present invention can automatically and quickly adjust the first camera module or the second camera module to the best focus on the printed circuit board according to the height measured by the probe module. Like the height, the operator does not need to repeat the focusing process multiple times, which not only saves time but also avoids misjudgment.

1‧‧‧軌架 1‧‧‧rail

11‧‧‧第一軌條 11‧‧‧ first track

12‧‧‧第二軌條 12‧‧‧ second track

2‧‧‧移動座 2‧‧‧mobile seat

3‧‧‧對焦座 3‧‧‧ Focusing Block

4‧‧‧載台 4‧‧‧ carrier

5‧‧‧探針模組 5‧‧‧ Probe Module

51‧‧‧探針 51‧‧‧ Probe

6‧‧‧第一相機模組 6‧‧‧The first camera module

61‧‧‧第一鏡頭 61‧‧‧ first shot

62‧‧‧第一光源 62‧‧‧first light source

7‧‧‧第二相機模組 7‧‧‧Second camera module

71‧‧‧第二鏡頭 71‧‧‧Second lens

72‧‧‧第二光源 72‧‧‧second light source

8‧‧‧控制單元 8‧‧‧Control unit

9‧‧‧相機單元 9‧‧‧ camera unit

B‧‧‧印刷電路板 B‧‧‧printed circuit board

P1‧‧‧線掃描相機 P1‧‧‧line scan camera

圖1係現有技術中的印刷電路板檢查裝置的結構示意圖。 FIG. 1 is a schematic structural diagram of a printed circuit board inspection device in the prior art.

圖2係本發明實施例印刷電路板檢查裝置的結構示意圖。 FIG. 2 is a schematic structural diagram of a printed circuit board inspection device according to an embodiment of the present invention.

圖3係本發明實施例印刷電路板檢查裝置中探針模組、第一相機模組及第二相機模組放大後的結構示意圖。 FIG. 3 is an enlarged structural diagram of a probe module, a first camera module, and a second camera module in a printed circuit board inspection device according to an embodiment of the present invention.

如圖2至圖3所示,本發明實施例之印刷電路板檢查裝置包括: 一載台4,用於承載一印刷電路板B在Y軸方向上移動;一軌架1,所述的軌架1設於該載台4上方,所述的軌架1包括一沿著X軸方向延伸的第一軌條11,及兩個沿著Y軸方向延伸的第二軌條12,所述的兩個第二軌條12分別位於所述的載台4的兩側,所述的第一軌條11可在所述的兩個第二軌條12上進行Y軸方向的移動;一移動座2,所述的移動座2設在所述的第一軌條11上,且該移動座2可在該第一軌條11上進行X軸方向上的移動;一對焦座3,所述的對焦座3設於所述的移動座2上並且可沿Z軸方向上移動;一探針模組5,所述的探針模組5設於所述的對焦座3上,該探針模組5包括一探針51,所述的探針51可朝下方該載台4的方向伸出,去碰觸位於該載台4上的該印刷電路板B,而在移動座2或載台4進行移動時探針51可縮入以避免碰撞;一相機單元9,所述的相機單元9設於所述的對焦座3上,所述的對焦座3可調整該相機單元9對該印刷電路板B取像的焦距;所述的相機單元9包括一第一相機模組6和一第二相機模組7,所述的第一相機模組6包括一第一鏡頭61和一第一光源62,所述的第二相機模組7包括一第二鏡頭71和一第二光源72;一控制單元8,所述的控制單元8設於所述的對焦座3上,所述的控制單元8可預先計算並設定該探針模組5與該相機單元9之間對應的座標關係,可依該探針51碰觸該印刷電路板B所測得的高度來計算該相機單元9對該印刷電路板B的最佳對焦取像高度,使該相機單元9自動移動到該高度以獲得清晰的圖像。 As shown in FIG. 2 to FIG. 3, the printed circuit board inspection device according to the embodiment of the present invention includes: A carrier 4 is used to carry a printed circuit board B to move in the Y-axis direction; a rail frame 1 is disposed above the carrier 4, and the rail frame 1 includes an X A first rail 11 extending in the axial direction and two second rails 12 extending in the Y-axis direction. The two second rails 12 are located on both sides of the carrier 4. The first rail 11 can be moved in the Y-axis direction on the two second rails 12; a moving base 2 is provided on the first rail 11, and The moving base 2 can move in the X-axis direction on the first rail 11; a focusing base 3, the focusing base 3 is disposed on the moving base 2 and can move in the Z-axis direction; A probe module 5 is provided on the focusing base 3. The probe module 5 includes a probe 51, and the probe 51 can face the carrier 4 below. To the printed circuit board B located on the stage 4, and the probe 51 can be retracted to avoid collision when the moving base 2 or the stage 4 moves; a camera unit 9, said Camera unit 9 is set on the focus mount 3 The focusing base 3 can adjust the focal length of the camera unit 9 for capturing the printed circuit board B. The camera unit 9 includes a first camera module 6 and a second camera module 7. The first camera module 6 includes a first lens 61 and a first light source 62. The second camera module 7 includes a second lens 71 and a second light source 72. A control unit 8 controls the control. A unit 8 is provided on the focus mount 3, and the control unit 8 can calculate and set a coordinate relationship between the probe module 5 and the camera unit 9 in advance, and can touch the probe 51 according to the probe 51. The height measured by the printed circuit board B is used to calculate the optimal focus imaging height of the camera unit 9 on the printed circuit board B, and the camera unit 9 is automatically moved to the height to obtain a clear image.

其中,所述的第一相機模組6,特別是指線掃描相機模組,設於該對焦座3上,該第一相機模組6可沿Z軸方向上移動,以調整該第一相機模組6對該印刷電路板B取像的焦距。 The first camera module 6, particularly a line scan camera module, is provided on the focusing base 3. The first camera module 6 can be moved in the Z-axis direction to adjust the first camera. The focal length of the module 6 taking an image of the printed circuit board B.

其中,所述的第二相機模組7,特別是指面掃描相機模組,設於該對焦座3上,其位於該第一相機模組6及該探針模組5之間,且該第二鏡頭71相較於該第一鏡頭61具有更高的倍率,該第二相機模組7也可沿Z軸方向上進行移動,以調整該第二相機模組7對該印刷電路板B取像的焦距。 Wherein, the second camera module 7, especially a finger-scanning camera module, is disposed on the focusing base 3 and is located between the first camera module 6 and the probe module 5, and the The second lens 71 has a higher magnification than the first lens 61. The second camera module 7 can also be moved in the Z-axis direction to adjust the second camera module 7 to the printed circuit board B. The focal length of the image.

其中,所述的第一相機模組6作為主要檢查用,若該第一相機模組6掃描後獲取的圖像發現有部分的缺失,則可使用高倍率的該第二相機模組7針對部分的缺失區域進行複檢。 Wherein, the first camera module 6 is mainly used for inspection. If the image acquired after scanning by the first camera module 6 is partially missing, the second camera module 7 with high magnification can be used for Part of the missing area is reviewed.

本發明實施例在實施上,首先該控制單元8會預先計算並設定該探針模組5、該第一相機模組6、該第二相機模組7三者之間對應的座標關係,然後該探針模組5上的該探針51在碰觸到該載台4上的該印刷電路板B時,能依該探針51測得的高度來計算該第一相機模組6或該第二相機模組7的最佳對焦取像高度,最後該對焦座3帶動該第一相機模組6或該第二相機模組7自動移動到該高度以獲得清晰圖像;其中,該探針51可在該對焦座3帶動該探針模組5下降後伸出碰觸該印刷電路板B,或是該探針51先由該探針模組5伸出再由該對焦座3帶動該探針模組5下降碰觸該印刷電路板B,而該第一相機模組6是作為主要檢查用,若該第一相機模組6執行線掃描後獲取的圖像發現有部分的缺失,則可使用高倍率的該第二相機模組7針對部分的缺失區域進行複檢。 In the implementation of the embodiment of the present invention, first, the control unit 8 calculates and sets the coordinate relationships between the probe module 5, the first camera module 6, and the second camera module 7 in advance, and then When the probe 51 on the probe module 5 touches the printed circuit board B on the stage 4, the first camera module 6 or the first camera module 6 can be calculated according to the height measured by the probe 51. The optimal focus acquisition height of the second camera module 7, and finally the focus mount 3 drives the first camera module 6 or the second camera module 7 to automatically move to the height to obtain a clear image; The needle 51 can be extended to touch the printed circuit board B after the focus module 3 drives the probe module 5 down, or the probe 51 can be protruded by the probe module 5 and then driven by the focus module 3 The probe module 5 descends and touches the printed circuit board B, and the first camera module 6 is used as the main inspection. If the image obtained after the first camera module 6 performs line scanning is partially missing Then, the second camera module 7 with a high magnification can be used to perform a re-inspection on a part of the missing area.

當該移動座2設於該第一軌條11上進行X軸方向移動,而該第一軌條11又設於所述兩個第二軌條12上進行Y軸方向移動,且該對焦座3進行Z軸方向移動,由於X軸、Y軸及Z軸方向彼此垂直,故此時設於該對焦座 3上的該探針模組5、該第一相機模組6及該第二相機模組7可同步進行三維移動。 When the moving base 2 is disposed on the first rail 11 for X-axis movement, and the first rail 11 is disposed on the two second rails 12 for Y-axis movement, and the focusing base 3Move in the Z-axis direction. Since the X-axis, Y-axis, and Z-axis directions are perpendicular to each other, they are set on the focus mount at this time. The probe module 5, the first camera module 6 and the second camera module 7 on 3 can perform three-dimensional movement simultaneously.

本發明實施例之印刷電路板檢查裝置,可依該探針模組5所測得的高度,自動快速調整該第一相機模組6或該第二相機模組7至對該印刷電路板B的最佳對焦取像高度,操作者不需重複多次進行對焦流程,這樣不僅節省了時間也避免了誤判情形的發生。 The printed circuit board inspection device according to the embodiment of the present invention can automatically and quickly adjust the first camera module 6 or the second camera module 7 to the printed circuit board B according to the height measured by the probe module 5. The optimal focusing image acquisition height, the operator does not need to repeat the focusing process multiple times, which not only saves time but also avoids the occurrence of misjudgment.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。 However, the above are only the preferred embodiments of the present invention. When the scope of implementation of the present invention cannot be limited by this, that is, the simple equivalent changes and modifications made according to the scope of the patent application and the description of the invention, All are still within the scope of the invention patent.

Claims (10)

一種印刷電路板檢查裝置,包括:一載台,用於承載一印刷電路板在Y軸方向上移動;一軌架,所述的軌架設於該載台上方;一移動座,所述的移動座設在所述的軌架上,該移動座可在該軌架上進行X軸方向的移動;一對焦座,所述的對焦座設於所述的移動座上;一探針模組,所述的探針模組設於所述的對焦座上,所述的探針模組包括一探針,所述的探針可碰觸位於所述載台上的該印刷電路板;一相機單元,所述的相機單元設於所述的對焦座上,所述的對焦座可調整該相機單元對該印刷電路板取像的焦距;一控制單元,所述的控制單元可預先計算並設定該探針模組與該相機單元之間對應的座標關係;其特徵在於:所述的控制單元可依該探針碰觸該印刷電路板所測得的高度來計算該相機單元對該印刷電路板的最佳對焦取像高度,使該相機單元自動移動到該高度以獲得清晰的圖像。A printed circuit board inspection device includes: a carrier for carrying a printed circuit board to move in the Y-axis direction; a rail frame, the rail frame is arranged above the carrier; a moving base, the movement The base is arranged on the rail base, and the moving base can move in the X-axis direction on the rail base; a focusing base, the focusing base is arranged on the moving base; a probe module, The probe module is arranged on the focusing base, the probe module includes a probe, and the probe can touch the printed circuit board on the carrier; a camera Unit, the camera unit is set on the focus mount, and the focus mount can adjust the focal length of the camera unit taking an image of the printed circuit board; a control unit, the control unit can calculate and set the The corresponding coordinate relationship between the probe module and the camera unit; characterized in that the control unit can calculate the camera unit's response to the printed circuit board according to the height measured by the probe touching the printed circuit board Optimal focus acquisition height to make the camera unit move automatically The height to obtain a clear image. 如申請專利範圍第1項所述的印刷電路板檢查裝置,其中,所述的對焦座可沿Z軸方向移動。According to the printed circuit board inspection device according to item 1 of the scope of patent application, wherein the focusing base is movable along the Z-axis direction. 如申請專利範圍第1或2項所述的印刷電路板檢查裝置,其中,所述的軌架包括一沿著X軸方向延伸的第一軌條,及兩個分別位於所述的載台的兩側且沿著Y軸方向延伸的第二軌條,該移動座可在該第一軌條上進行X軸方向的移動,所述的第一軌條可在所述的兩個第二軌條上進行Y軸方向的移動。The printed circuit board inspection device according to item 1 or 2 of the scope of patent application, wherein the rail frame includes a first rail extending along the X-axis direction, and two Second rails extending on both sides along the Y-axis direction, the moving base can move in the X-axis direction on the first rails, and the first rails can be on the two second rails The bar moves in the Y-axis direction. 如申請專利範圍第1項所述的印刷電路板檢查裝置,其中,所述的相機單元包括一第一相機模組,所述的第一相機模組包括一第一鏡頭和一第一光源。The printed circuit board inspection device according to item 1 of the scope of patent application, wherein the camera unit includes a first camera module, and the first camera module includes a first lens and a first light source. 如申請專利範圍第4項所述的印刷電路板檢查裝置,其中,所述的相機單元還包括一第二相機模組,所述的第二相機模組包括一第二鏡頭和一第二光源。The printed circuit board inspection device according to item 4 of the scope of patent application, wherein the camera unit further includes a second camera module, and the second camera module includes a second lens and a second light source. . 如申請專利範圍第4項所述的印刷電路板檢查裝置,其中,所述的第一相機模組為線掃描相機模組。The printed circuit board inspection device according to item 4 of the scope of patent application, wherein the first camera module is a line scan camera module. 如申請專利範圍第5項所述的印刷電路板檢查裝置,其中,所述的第二相機模組為面掃描相機模組,其設於該第一相機模組與該探針模組之間。The printed circuit board inspection device according to item 5 of the scope of patent application, wherein the second camera module is a surface scanning camera module, which is disposed between the first camera module and the probe module. . 如申請專利範圍第5項所述的印刷電路板檢查裝置,其中,所述的第二鏡頭相較於該第一鏡頭具有更高的倍率。The printed circuit board inspection device according to item 5 of the scope of patent application, wherein the second lens has a higher magnification than the first lens. 如申請專利範圍第5項所述的印刷電路板檢查裝置,其中,所述的第一相機模組為主要檢查模組,所述的第二相機模組為複檢模組。According to the printed circuit board inspection device according to item 5 of the scope of patent application, wherein the first camera module is a main inspection module, and the second camera module is a re-inspection module. 如申請專利範圍第1項所述的印刷電路板檢查裝置,其中,所述的控制單元設於所述的對焦座上。The printed circuit board inspection device according to item 1 of the scope of patent application, wherein the control unit is disposed on the focus mount.
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