TWI630380B - Optical member inspection method, optical product manufacturing method, and optical member inspection apparatus - Google Patents

Optical member inspection method, optical product manufacturing method, and optical member inspection apparatus Download PDF

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TWI630380B
TWI630380B TW103118410A TW103118410A TWI630380B TW I630380 B TWI630380 B TW I630380B TW 103118410 A TW103118410 A TW 103118410A TW 103118410 A TW103118410 A TW 103118410A TW I630380 B TWI630380 B TW I630380B
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optical member
light source
optical
unit
source unit
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TW103118410A
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TW201506384A (en
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田村透
古澤修也
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日東電工股份有限公司
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8806Specially adapted optical and illumination features
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/8422Investigating thin films, e.g. matrix isolation method
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/89Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • G01N21/892Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the flaw, defect or object feature examined
    • G01N21/896Optical defects in or on transparent materials, e.g. distortion, surface flaws in conveyed flat sheet or rod
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N21/958Inspecting transparent materials or objects, e.g. windscreens
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8887Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques

Abstract

本發明可對設有光源部與攝影部之檢查裝置供給光學構件作為被檢查物,並使前述光學構件通過業經特定之配置之前述光源部與前述攝影部之間而進行前述光學構件之檢查。 In the present invention, an optical member is supplied as an inspection object to an inspection device provided with a light source unit and an imaging unit, and the optical member is inspected between the light source unit and the imaging unit that are specifically disposed.

Description

光學構件的檢查方法、光學製品的製造方法、及光學構件的檢查裝置 Optical member inspection method, optical product manufacturing method, and optical member inspection device 技術領域 Technical field

本發明有關於一種光學構件的檢查方法、光學製品的製造方法及光學構件的檢查裝置,更詳而言之,乃關於一種設有可對被檢查物照光之光源部及可自相反側拍攝受該光源部之光照射之部位之攝影部之檢查裝置、藉該檢查裝置而檢查光學構件之方法,以及使用前述業經檢查之光學構件而製造光學製品之方法。 The present invention relates to an inspection method for an optical member, a method for manufacturing an optical article, and an inspection device for an optical member. More specifically, it relates to a light source portion that can illuminate an object to be inspected and can be photographed from the opposite side. An inspection apparatus of the photographing unit at a portion where the light is irradiated by the light source unit, a method of inspecting the optical member by the inspection device, and a method of manufacturing an optical product using the optical member inspected as described above.

背景技術 Background technique

迄今,已使用偏光膜(偏光板)作為影像顯示裝置等光學製品所應用之光學薄膜。 Heretofore, a polarizing film (polarizing plate) has been used as an optical film to which an optical product such as an image display device is applied.

上述偏光膜則已由光學薄膜廠商予以產品化為於諸如其至少一面上藉黏著層而積層有保護膜之薄膜積層體之狀態。 The polarizing film has been produced by an optical film manufacturer in a state in which a film laminate having a protective film laminated on at least one side thereof is laminated.

其次,偏光膜並已由光學製品廠商剝離前述保護膜而加以裝配於影像顯示裝置等中。 Next, the polarizing film is attached to an image display device or the like by peeling off the protective film by an optical product manufacturer.

然而,偏光膜通常乃連續製成而形成長形之帶狀。 However, the polarizing film is usually continuously formed to form an elongated strip shape.

其次,偏光膜並構成藉黏著層而於至少一面上積層有前述保護膜之薄膜積層體,進而在上述薄膜積層體呈筒狀捲束而成之稱為整捲之形態下進行暫時保管。 Next, the polarizing film constitutes a film laminate in which the protective film is laminated on at least one surface by an adhesive layer, and is temporarily stored in a form called a roll in which the film laminate is wound in a tubular shape.

然後,偏光膜再藉模切等而由前述整捲加工成具有預定形狀之薄片,前述薄片即為用於裝配於光學製品中之產品。 Then, the polarizing film is further processed into a sheet having a predetermined shape by die cutting or the like, which is a product for assembly in an optical article.

另,前述整捲並非必然全面均形成合格品,通常,將於前述模切前由檢查裝置進行瑕疵部位之偵測。 In addition, the above-mentioned whole roll does not necessarily form a good product in all aspects, and usually, the inspection device performs the detection of the defect portion before the die cutting.

作為用於檢查上述整捲等片狀之光學構件之檢查裝置,已知設有光源部與攝影部,而可使被檢查物之光學構件朝水平方向通過上下對向配置之攝影部與光源部之間,同時自下面側藉前述光源部對前述光學構件照光,並自光學構件之上側藉前述攝影部拍攝前述光照射部位而偵測瑕疵之類型之檢查裝置(參照以下專利文獻1)。 As an inspection apparatus for inspecting a sheet-like optical member such as the entire roll, it is known that a light source unit and an image pickup unit are provided, and an optical member of the inspection object can be vertically and vertically disposed between the imaging unit and the light source unit. In the meantime, the optical member is illuminated by the light source unit from the lower side, and an inspection apparatus for detecting the type of the light is irradiated from the upper side of the optical member by the imaging unit (see Patent Document 1 below).

且,亦已知一種非使光學構件呈水平狀態而進行檢查,而使光學構件之移動方向為垂直方向之檢查方法(參照以下專利文獻2)。 Further, a method of inspecting the optical member in a horizontal direction without checking the optical member in a horizontal state is also known (see Patent Document 2 below).

即,習知之光學製品之製造方法乃藉實施片狀之光學構件之瑕疵之偵測步驟及自該步驟後之光學構件切下比前述光學構件小型之薄片之步驟,而使用前述薄片製成光學製品。 That is, the manufacturing method of the conventional optical article is to form the optical by using the aforementioned sheet by the step of detecting the sheet-like optical member and the step of cutting the sheet from the optical member after the step. product.

其次,前述光學構件之瑕疵之偵測步驟通常乃藉固定 前述光源部對前述光學構件之光照射部位,並以該光照射部位作為前述攝影部之拍攝部位,且使光學構件通過前述攝影部與前述光源部之間而沿前述光學構件之長度方向依序偵測瑕疵之方法而進行。 Secondly, the detecting step of the optical member is usually fixed by The light source portion is a light-irradiated portion of the optical member, and the light-irradiated portion is used as an imaging portion of the imaging portion, and the optical member is passed along the longitudinal direction of the optical member between the imaging portion and the light source portion. The method of detecting defects is performed.

先行技術文獻 Advanced technical literature 專利文獻 Patent literature

專利文獻1:日本專利特開2007-213016號公報 Patent Document 1: Japanese Patent Laid-Open Publication No. 2007-213016

專利文獻2:日本專利特開2009-069142號公報 Patent Document 2: Japanese Patent Laid-Open Publication No. 2009-069142

發明概要 Summary of invention

使用前述之檢查裝置之檢查方法當然無法於攝影部之拍攝後藉前述檢查裝置測知光學構件上附著之附著物。 It is of course impossible to detect the adhering matter attached to the optical member by the above-described inspection device after the photographing portion is photographed by using the inspection method of the above-described inspection device.

故而,為避免附著物進入最終光學製品中而使光學製品之良率降低,而須避免通過前述拍攝部位後產生附著物。 Therefore, in order to prevent the deposit from entering the final optical product, the yield of the optical product is lowered, and the attachment of the exposed portion is prevented.

尤其,光學構件為最外層面上設有黏著層且該黏著層之背面側上積層有前述偏光膜之積層體,在以該黏著層為上面側而通過前述光源部與前述攝影部之間之態樣中,附著物將因黏著層之表面黏著力而不易脫落,故難以期待拍攝後乃附著之附著物自然地由光學構件脫落。 In particular, the optical member is a laminate in which an adhesive layer is provided on the outermost surface and the polarizing film is laminated on the back side of the adhesive layer, and the adhesive layer is disposed on the upper surface side between the light source unit and the image capturing unit. In the aspect, the adhering matter is not easily peeled off due to the adhesion of the surface of the adhesive layer, so it is difficult to expect that the adhering matter attached after the photographing is naturally peeled off by the optical member.

因此,上述態樣中,特別嚴格要求避免於前述拍攝後產生附著物。 Therefore, in the above aspect, it is particularly strictly required to avoid the occurrence of deposits after the aforementioned photographing.

因應上述之期待,則可考量如前述專利文獻2(特開 2009-069142)所示,使黏著層與偏光膜之積層體之移動方向為垂直方向而進行檢查,以避免拍攝後之附著物之產生。 In view of the above expectations, it is possible to consider Patent Document 2 as described above (special opening) As shown in 2009-069142, the moving direction of the laminated body of the adhesive layer and the polarizing film is checked in the vertical direction to avoid the occurrence of deposits after the photographing.

然而,上述之檢查方法可能因積層體之移動方向為垂直而增加裝置之高度,並降低作業性,故不宜採用之。 However, the above inspection method may increase the height of the apparatus due to the vertical direction of movement of the laminated body, and the workability is lowered, so it is not suitable.

另,並非僅限附有黏著層而使用之偏光膜乃要求拍攝後不致產生附著物,其它光學薄膜亦同。 In addition, it is not limited to the use of a polarizing film with an adhesive layer, which requires no attachment after shooting, and other optical films are also the same.

然而,習知之光學構件之檢查方法並未充分滿足上述之期待,而難以較以往更為提高光學製品之製造良率。 However, the conventional inspection method of the optical member does not sufficiently satisfy the above expectations, and it is difficult to improve the manufacturing yield of the optical product more than ever.

本發明即以上述問題之解決為目標,而以提供可抑制檢查裝置本身或該檢查裝置所包含之光學構件之生產線之設備高度之增高,同時抑制前述拍攝後於光學構件產生附著物之光學構件之檢查方法,甚至提昇光學製品之製造良率為目的。 The present invention has been made in an effort to solve the above problems, and to provide an optical member capable of suppressing an increase in height of an apparatus of an inspection apparatus itself or an optical member included in the inspection apparatus, while suppressing the occurrence of deposits on the optical member after the photographing. The inspection method even improves the manufacturing yield of optical products.

本發明人為解決上述問題而致力檢討後,發現可能由攝影部及光源部產生微小異物,此則可能導致通過攝影部之拍攝部位後之光學構件上產生附著物,以及,使位在光學構件上側之攝影部或光源部位在較前述拍攝部位之正上方更偏向上游側之處,則可有效抑制前述附著物之產生,而完成本發明。 In order to solve the above problems, the inventors of the present invention have found that it is possible to generate minute foreign matter from the photographing unit and the light source unit, which may cause attachments to be formed on the optical member after the photographing portion of the photographing unit, and to be placed on the upper side of the optical member. When the photographing portion or the light source portion is more inclined to the upstream side than directly above the photographing portion, the occurrence of the deposit can be effectively suppressed, and the present invention has been completed.

即,可解決上述問題之光學構件之檢查方法之本發明可對設有光源部與攝影部之檢查裝置供給片狀之光學構件作為被檢查物,並使前述光學構件通過前述光源部與前述攝影部之間,同時自前述光源部朝前述光學構件之其 中一面側照光,且自前述光學構件之另一面側藉前述攝影部而拍攝前述受光照射之部位以偵測前述光學構件之瑕疵,其特徵在於在前述光學構件為水平狀態或對水平方向傾斜之狀態下,使其通過前述光源部與前述攝影部之間,且,使前述光源部及前述攝影部中,位在前述光學構件之上側者位在較前述攝影部對光學構件之拍攝部位之正上方更偏向前述光學構件之移動方向上游側之處而實施前述瑕疵之偵測。 In other words, the present invention can provide an optical member having a sheet shape as an inspection object to an inspection apparatus including a light source unit and an imaging unit, and the optical member passes through the light source unit and the photographing unit. Between the portions, simultaneously from the light source portion toward the optical member The middle side is illuminated, and the portion irradiated with light is imaged by the image capturing portion from the other side of the optical member to detect the flaw of the optical member, wherein the optical member is horizontal or inclined to the horizontal direction. In a state where the light source unit and the image capturing unit are disposed between the light source unit and the image capturing unit, the position of the light source unit and the image capturing unit is higher than the image capturing portion of the optical member. The above detection is performed while the upper side is more biased toward the upstream side of the moving direction of the optical member.

又,可解決上述問題之光學製品之製造方法之本發明可自片狀之光學構件切下比前述光學構件小型之薄片,並使用前述薄片而製造光學製品,其特徵在於使用業經上述檢查方法之檢查之光學構件,並自藉前述檢查方法並未發現瑕疵之部分切下前述薄片。 Moreover, the present invention for producing an optical product capable of solving the above problems can cut an optical sheet which is smaller than the optical member from a sheet-like optical member, and manufacture an optical article using the above-mentioned sheet, which is characterized in that the inspection method is used. The optical member was inspected, and the aforementioned sheet was not cut out by the above-mentioned inspection method.

進而,可解決上述問題之檢查裝置之本發明用於檢查片狀之光學構件,設有光源部與攝影部,可自前述光源部朝通過前述光源部與前述攝影部之間之前述光學構件之其中一面側照光,並自前述光學構件之另一面側藉前述攝影部而拍攝前述受光照射之部位以偵測瑕疵,其特徵在於使通過前述光源部與攝影部之間之光學構件形成水平狀態或對水平方向傾斜之狀態,而形成前述光學構件之移動路徑,且,使前述光源部及前述攝影部中,位在前述光學構件上側者位在較前述攝影部對光學構件之拍攝部位之正上方更偏向前述光學構件之移動方向上游側之處。 Further, the present invention for inspecting the above-described problem is for inspecting a sheet-shaped optical member, and is provided with a light source unit and an imaging unit, and is capable of passing the optical member between the light source unit and the imaging unit from the light source unit. One side of the light is irradiated, and the light-irradiated portion is photographed by the photographing portion from the other side of the optical member to detect flaws, and the optical member passing between the light source portion and the photographing portion is horizontally formed or a state in which the horizontal direction is inclined to form a moving path of the optical member, and in the light source unit and the imaging unit, the upper side of the optical member is positioned directly above the imaging portion of the optical member. More toward the upstream side of the moving direction of the optical member.

依據本發明,檢查裝置之攝影部及光源部中,位在光學構件上側者位在較前述攝影部對光學構件之拍攝部位之正上方更偏向光學構件之移動方向上游側之處。 According to the invention, in the imaging unit and the light source unit of the inspection apparatus, the position on the upper side of the optical member is more inclined toward the upstream side in the moving direction of the optical member than the imaging unit is directly above the imaging portion of the optical member.

因此,可藉本發明而避免未為攝影部所測知之附著物進入最終光學製品中。 Therefore, it is possible with the present invention to prevent attachments not detected by the photographic unit from entering the final optical article.

其次,本發明即可抑制因此而使光學製品之良率降低之問題。 Secondly, the present invention can suppress the problem of lowering the yield of the optical article.

且,依據本發明,由於不使光學構件朝垂直方向而移動於攝影部與光源部之間,故可避免檢查裝置本身及光學構件之製造設備之高度增高。 Moreover, according to the present invention, since the optical member is not moved between the imaging unit and the light source unit in the vertical direction, the height of the inspection apparatus itself and the manufacturing apparatus of the optical member can be prevented from increasing.

另,本發明為更顯著發揮上述之效果,宜使通過前述光源部與前述攝影部之間之前述光學構件形成朝移動方向向上之傾斜狀態而實施前述瑕疵之偵測。 Further, in the present invention, in order to exhibit the above-described effects, the detection of the flaw is preferably performed by forming the optical member between the light source unit and the photographing unit in an upwardly inclined state in the moving direction.

且,本發明為便於將前述光源部及前述攝影部配置成接近光學構件以有效節省空間,而宜將前述光源部與前述攝影部配置成可使連結前述光源部及前述攝影部之線段為與前述光學構件之移動方向垂直之方向以實施前述瑕疵之偵測。 Further, in the present invention, in order to facilitate the arrangement of the light source unit and the imaging unit in proximity to the optical member to save space, the light source unit and the imaging unit are preferably arranged such that a line segment connecting the light source unit and the imaging unit can be The direction in which the moving direction of the optical member is perpendicular is performed to perform the detection of the aforementioned flaw.

進而,本發明中,前述光學構件為最外層面上設有黏著層且該黏著層之背面側上積層有偏光膜之積層體,以該黏著層為上面側而使前述光學構件通過前述光源部及攝影部之間,則可更為顯著地發揮抑制攝影部所未測知之附著物進入最終光學製品中之效果。 Further, in the present invention, the optical member is a laminate having an adhesive layer on the outermost surface and a polarizing film laminated on the back side of the adhesive layer, and the optical member passes through the light source portion with the adhesive layer as the upper surface side. Between the photographing units, the effect of suppressing the attachment of the undetected photographing unit into the final optical product can be exhibited more remarkably.

1‧‧‧送料機 1‧‧‧ Feeder

2‧‧‧保護膜捲束機 2‧‧‧Protective film crimping machine

3‧‧‧隔片捲束機 3‧‧‧Separator crimping machine

10‧‧‧檢查裝置 10‧‧‧Inspection device

11‧‧‧攝影部 11‧‧‧Photography Department

12‧‧‧光源部 12‧‧‧Light source department

a1、a2‧‧‧黏著層 A1, a2‧‧‧ adhesive layer

a1‧‧‧第1黏著層 A1‧‧‧1st adhesive layer

a2‧‧‧第2黏著層 A2‧‧‧2nd adhesive layer

A‧‧‧拍攝部位 A‧‧‧Photographed area

BW‧‧‧上游側 BW‧‧‧ upstream side

D‧‧‧移動方向 D‧‧‧ moving direction

f0‧‧‧薄膜積層體 F0‧‧‧film laminate

fa‧‧‧積層體 Fa‧‧‧layer

fb‧‧‧附黏著層之保護膜 Fb‧‧‧ Protective film with adhesive layer

FW‧‧‧下游側 FW‧‧‧ downstream side

fx‧‧‧光學薄膜 Fx‧‧‧Optical film

fy、fz‧‧‧保護膜 Fy, fz‧‧‧ protective film

fy‧‧‧隔片 Fy‧‧‧ spacer

fy‧‧‧第1保護膜 Fy‧‧‧1st protective film

fz‧‧‧第2保護膜 Fz‧‧‧2nd protective film

X1、X2‧‧‧虛擬線 X1, X2‧‧‧ virtual line

圖1為顯示應用本發明之檢查方法之光學構件之構造之概略立體圖。 Fig. 1 is a schematic perspective view showing the configuration of an optical member to which the inspection method of the present invention is applied.

圖2為顯示用於實施本發明之檢查方法之設備之概況之概略設備圖。 Fig. 2 is a schematic view showing the outline of an apparatus for carrying out the inspection method of the present invention.

圖3為放大顯示圖2之主要部分之主要部分放大圖。 Fig. 3 is an enlarged view of an essential part showing an enlarged main portion of Fig. 2;

用以實施發明之形態 Form for implementing the invention

以下,說明本發明之較佳實施形態。 Hereinafter, preferred embodiments of the present invention will be described.

首先參照顯示應用本發明之檢查方法之光學構件之構造之圖1而說明該光學構件。 First, the optical member will be described with reference to Fig. 1 showing the configuration of an optical member to which the inspection method of the present invention is applied.

本發明之實施形態之前述光學構件為至少包含光學薄膜之片狀之光學構件,並為由包含前述光學薄膜之多數薄膜所構成之薄膜積層體。 The optical member according to the embodiment of the present invention is a sheet-shaped optical member including at least an optical film, and is a film laminate comprising a plurality of films including the optical film.

前述薄膜積層體一如圖1所示,包含長形之帶狀之光學薄膜fx、用於保護該光學薄膜fx之兩面之2片保護膜fy、fz。 As shown in FIG. 1, the film laminate includes an elongated strip-shaped optical film fx and two protective films fy and fz for protecting both surfaces of the optical film fx.

前述薄膜積層體f0之前述2片保護膜fy、fz具有與光學薄膜fx相同之形狀,並分別藉黏著層a1、a2而與光學薄膜fx黏合。 The two protective films fy and fz of the thin film laminated body f0 have the same shape as the optical film fx, and are bonded to the optical film fx by the adhesive layers a1 and a2, respectively.

因此,本實施形態之薄膜積層體f0之平面形狀與光學薄膜fx相同,厚度大於光學薄膜fx,並具有由圖1之上方起依序存在保護膜fy、黏著層a1、光學薄膜fx、黏著層a2及保護膜fz之積層結構。 Therefore, the film laminate f0 of the present embodiment has the same planar shape as the optical film fx, and has a thickness larger than that of the optical film fx, and has the protective film fy, the adhesive layer a1, the optical film fx, and the adhesive layer sequentially from the top of FIG. A2 and the laminated structure of the protective film fz.

另,本實施形態中,前述2片保護膜fy、fz雙方均將於檢查裝置之檢查前自光學薄膜fx剝離。 Further, in the present embodiment, both of the two protective films fy and fz are peeled off from the optical film fx before the inspection by the inspection apparatus.

更詳細說明之,則前述保護膜fy、fz中,位在上側之保護膜fy將在檢查前自其與光學薄膜fx之間之黏著層a1(亦下亦稱為「第1黏著層a1」)表面剝離。 More specifically, in the protective films fy and fz, the protective film fy located on the upper side will adhere to the adhesive layer a1 from the optical film fx before the inspection (also referred to as "the first adhesive layer a1"). ) Surface peeling.

另,位在下側之保護膜fz則附隨有其與光學薄膜fx之間之黏著層a2(以下亦稱為「第2黏著層a2」)而形成附黏著層之保護膜fb,並將於檢查前自光學薄膜f0之表面剝離。 In addition, the protective film fz located on the lower side is accompanied by an adhesive layer a2 (hereinafter also referred to as "second adhesive layer a2") between the optical film fx and the protective film fb, and an adhesive layer fb is formed. The surface of the optical film f0 was peeled off before the inspection.

另,以下,簡稱「保護膜」時,若無特別之理由,則意指形成附黏著層之保護膜fb而將自光學薄膜fx剝離之下側之保護膜fz,自第1黏著層a1之表面剝離之上側之保護膜fy則稱為「第1保護膜fy」或「隔片fy」以與下側之保護膜fz相互區別。 In the following, abbreviated as "protective film", unless otherwise specified, means that the protective film fb with the adhesive layer is formed, and the protective film fz on the lower side from the optical film fx is peeled off from the first adhesive layer a1. The protective film fy on the upper side of the surface peeling is referred to as "first protective film fy" or "separator fy" to be distinguished from the protective film fz on the lower side.

又,以下,為更明確加以區別,亦將下側之保護膜fz稱為「第2保護膜fz」。 In the following, in order to make a clear distinction, the protective film fz on the lower side is also referred to as "second protective film fz".

如上所述,本實施形態中,將在自光學薄膜fx去除附黏著層之保護膜fb及隔片fy後乃實施檢查裝置之檢查。 As described above, in the present embodiment, the inspection of the inspection apparatus is performed after the protective film fb and the separator fy of the adhesive layer are removed from the optical film fx.

因此,本實施形態中以檢查裝置檢查之被檢查物乃於最外層面設有前述第1黏著層,並於該第1黏著層a1之背面側上積層有前述光學薄膜fx之積層體fa。 Therefore, in the present embodiment, the test object inspected by the inspection apparatus is provided with the first adhesive layer on the outermost layer, and the laminated body fa of the optical film fx is laminated on the back side of the first adhesive layer a1.

構成使用於本實施形態之檢查方法之積層體fa之前述光學薄膜fx可為諸如於聚合物膜間夾設有偏振片而成之偏光膜。 The optical film fx constituting the laminated body fa used in the inspection method of the present embodiment may be, for example, a polarizing film in which a polarizing plate is interposed between polymer films.

接著,參照圖2、3而說明用於檢查由上述光學薄膜fx與黏著層積層而成之積層體fa之瑕疵部位之設備。 Next, an apparatus for inspecting a portion of the laminated body fa formed by laminating the optical film fx and the adhesive layer will be described with reference to Figs.

圖2顯示相對於前述積層體fa之移動方向而自側方觀 察設備所得之狀態。 Figure 2 shows the side view from the moving direction of the aforementioned laminated body fa Check the status of the equipment.

如該圖2所示,前述設備亦安裝有由薄膜積層體f0捲束成筒狀而成之整捲,並設有可自該整捲之外側饋送前述薄膜積層體f0之送料機1。 As shown in Fig. 2, the apparatus is also provided with a whole roll in which a thin film laminated body f0 is wound into a cylindrical shape, and a feeder 1 capable of feeding the thin film laminated body f0 from the outer side of the entire roll is provided.

且,該設備並設有可自前述送料機1所饋送之薄膜積層體f0剝離前述第2保護膜fz與前述第2黏著層a2之積層體之附黏著層之保護膜fb而加以捲束之保護膜捲束機2。 Further, the apparatus is provided with a protective film fb which is capable of peeling off the adhesive layer of the laminate of the second protective film fz and the second adhesive layer a2 from the film laminate f0 fed by the feeder 1 and is wound up. Protective film winder 2 .

進而,前述設備並設有可自前述薄膜積層體f0進而剝離隔片fy而加以捲束之隔片捲束機3,以及,可以自薄膜積層體f0剝離去除附黏著層之保護膜fb與隔片fy而得之積層體fa作為被檢查物而進行檢查之檢查裝置10。 Further, the apparatus is provided with a separator winder 3 which can be wound from the film laminate f0 and further peeled off the separator fy, and the protective film fb and the separator of the adhesive layer can be peeled off from the film laminate f0. The inspection apparatus 10 in which the laminated body fa obtained by the sheet fy is inspected as an inspection object.

又,雖未圖示,但前述設備並於前述檢查裝置10之下游側設有可標記而明示已藉前述檢查裝置10而發現之瑕疵部位之標記裝置。 Further, although not shown, the device is provided with a marking device on the downstream side of the inspection device 10 that can mark the defective portion that has been found by the inspection device 10.

前述檢查裝置10包含用於發現積層體fa之瑕疵部位之攝影部11,以及可自背面側朝該攝影部11之拍攝部位照光之光源部12。 The inspection apparatus 10 includes a photographing unit 11 for detecting a flaw portion of the laminated body fa, and a light source unit 12 that can illuminate the photographing portion of the photographing unit 11 from the back side.

前述檢查裝置10在本實施形態中,乃構成可將因損傷部位、薄壁部位、針孔部位、異物附著部位、其等以外之原因導致偏光特性超過容許範圍而與周圍不同之部位等測知為瑕疵部位。 In the present embodiment, the inspection apparatus 10 is configured to detect a portion different from the surrounding area due to a damage characteristic, a thin-walled portion, a pinhole portion, a foreign matter attachment portion, or the like. For the cockroach.

可由諸如線掃描攝影機或面掃描攝影機等構成該檢查裝置10之攝影部11。 The photographing unit 11 of the inspection apparatus 10 can be constituted by, for example, a line scan camera or a face scan camera.

不須單獨使用前述線掃描攝影機或面掃描攝影機,亦 可朝積層體fa之寬度方向(大致水平方向)加以排列配置多數台而構成攝影部11。 It is not necessary to use the aforementioned line scan camera or face scan camera separately. The imaging unit 11 can be configured by arranging a plurality of rows in the width direction (substantially horizontal direction) of the laminated body fa.

且,若有必要,亦可以具有不同功能之多台機器構成前述攝影部11。 Further, if necessary, a plurality of machines having different functions may be used to constitute the photographing unit 11.

可使用螢光燈、鹵素燈、金屬鹵素燈、LED等而形成前述光源部12。 The light source unit 12 can be formed using a fluorescent lamp, a halogen lamp, a metal halide lamp, an LED, or the like.

該光源部12亦與前述攝影部11相同,亦可朝積層體fa之寬度方向排列多數之螢光燈、鹵素燈、金屬鹵素燈、LED等而形成,此時,無須以相同之光源進行排列配置,亦與攝影部11相同。 Similarly to the imaging unit 11, the light source unit 12 may be formed by arranging a plurality of fluorescent lamps, halogen lamps, metal halide lamps, LEDs, and the like in the width direction of the laminated body fa. In this case, it is not necessary to arrange the same light source. The configuration is also the same as that of the photographing unit 11.

本實施形態之檢查裝置10在垂直方向上設有高差而設置前述攝影部11與前述光源部12,更詳而言之,乃將前述攝影部11配置於高於前述光源部12之位置。 In the inspection apparatus 10 of the present embodiment, the imaging unit 11 and the light source unit 12 are provided with a height difference in the vertical direction. More specifically, the imaging unit 11 is disposed at a position higher than the light source unit 12.

其次,本實施形態之檢查裝置10並使前述攝影部11與前述光源部12在水平方向上偏位而加以設置。 Next, the inspection apparatus 10 of the present embodiment is provided such that the imaging unit 11 and the light source unit 12 are displaced in the horizontal direction.

即,前述攝影部11並非設於前述光源部12之正上方,而配置於前述光源部12之斜上側。 In other words, the imaging unit 11 is not disposed directly above the light source unit 12, but is disposed on the obliquely upper side of the light source unit 12.

其次,本實施形態之檢查裝置10形成有可供被檢查物之前述積層體fa通過前述攝影部11與前述光源部12之間之前述積層體fa之移動路徑,該移動路徑則構成可使通過攝影部11與光源部12之間之前述積層體fa形成朝移動方向向上之傾斜狀態。 In the inspection apparatus 10 of the present embodiment, the movement path of the laminated body fa between the imaging unit 11 and the light source unit 12 through the laminated body fa of the inspection object is formed, and the movement path is configured to pass. The laminated body fa between the photographing unit 11 and the light source unit 12 is formed to be inclined upward in the moving direction.

其次,前述攝影部11與前述光源部12配置成可使連結其等之線段與通過攝影部11與前述光源部12之間之前 述積層體fa垂直。 Next, the photographing unit 11 and the light source unit 12 are disposed so as to be able to connect the line segment and the like between the photographing unit 11 and the light source unit 12 before The layer body fa is vertical.

即,前述攝影部11對前述積層體fa之拍攝部位乃通過自前述攝影部11對積層體表面畫成垂線之虛擬線(圖2之X1)與前述積層體fa之交點,並與積層體fa之寬度方向平行之直線狀之領域(圖3之A)。 In other words, the imaging unit 11 detects the intersection of the imaginary line (X1 in FIG. 2) perpendicular to the surface of the laminated body from the imaging unit 11 on the surface of the laminated body and the laminated body fa, and the laminated body fa. The area of the straight line parallel to the width direction (A of Fig. 3).

另,在此,雖例示拍攝部位為較細之直線狀區域,但本實施形態之拍攝部位並不受限於上述形狀。 Here, although the imaging portion is a thin linear region, the imaging portion of the present embodiment is not limited to the above shape.

即,所拍攝之領域當然隨構成前述攝影部11之機器而異其大小及形狀等,舉例言之,以前述線掃描攝影機構成前述攝影部11時,將為圖3所示之細線狀領域,由前述面掃描攝影機構成攝影部11時,則形成大於使用線掃描攝影機時之區域,但本實施形態中,前述領域之形狀並無特別之限制。 In other words, the area to be photographed is of course different in size and shape depending on the device constituting the imaging unit 11, and, for example, when the imaging unit 11 is configured by the line scan camera, the thin line region shown in FIG. When the imaging unit 11 is configured by the surface scanning camera, a region larger than that when the line scanning camera is used is formed. However, in the present embodiment, the shape of the above-described field is not particularly limited.

前述光源部12配置於檢查裝置10中,而至少可對前述拍攝部位A之背側以充分之照度實施光照射。 The light source unit 12 is disposed in the inspection apparatus 10, and at least the back side of the imaging unit A can be irradiated with light with sufficient illuminance.

使用上述檢查裝置10之積層體fa之檢查方法乃以前述積層體fa作為被檢查物而加以供至前述檢查裝置10,並於通過前述光源部12與前述攝影部11之間時,自前述光源部12朝其下面側照光,且自相反側以前述攝影部11拍攝前述受光照射之部位而偵測瑕疵。 In the inspection method using the laminated body fa of the inspection apparatus 10, the laminated body fa is supplied as an inspection object to the inspection apparatus 10, and when passing between the light source unit 12 and the imaging unit 11, the light source is used. The portion 12 illuminates the lower side, and detects the flaw from the opposite side by the portion of the photographing portion 11 that photographs the light-irradiated portion.

甚且,使通過光源部12與攝影部11之間之前述積層體fa形成朝移動方向向上之傾斜狀態,而使位於前述積層體fa之上側之前述攝影部11位在較拍攝部位A之正上方更偏向前述移動方向D之上游側之處以檢出前述瑕疵。 Further, the laminated body fa passing between the light source unit 12 and the imaging unit 11 is inclined upward in the moving direction, and the imaging unit 11 located above the laminated body fa is positioned at a position closer to the imaging portion A. The upper side is more biased toward the upstream side of the aforementioned moving direction D to detect the aforementioned flaw.

在此,前述攝影部11之整體位在較前述拍攝部位A之正上方(圖3之虛擬線X2)更偏向前述積層體fa之移動方向上游側BW之處,而完全未位在下游側FW。 Here, the entire position of the photographing unit 11 is located more directly above the photographing portion A (the imaginary line X2 of FIG. 3) toward the upstream side BW of the moving direction of the laminated body fa, and is not positioned at the downstream side FW. .

藉此,假設即便構成攝影部11之線掃描攝影機之外部所附著之微塵等掉落至積層體fa上,或由該線掃描攝影機內部產生微小異物而其掉落至積層體fa上,其等掉落至上游側之可能性將高於掉落至拍攝部位A。 In this case, it is assumed that fine dust or the like adhering to the outside of the line scanning camera constituting the image capturing unit 11 is dropped onto the laminated body fa, or a small foreign matter is generated inside the line scanning camera, and is dropped onto the laminated body fa. The possibility of dropping to the upstream side will be higher than dropping to the shooting position A.

其次,前述微小異物即可由攝影部11予以拍攝而辨識為瑕疵。 Next, the small foreign matter can be imaged by the photographing unit 11 and recognized as 瑕疵.

因此,本實施形態之檢查方法與習知之使積層體水平移動同時自正上方拍攝前述積層體之檢查方法相較,可減少未測知之瑕疵進入成品之光學製品中之可能。 Therefore, the inspection method of the present embodiment can reduce the possibility that the undetected flaw enters the finished optical product as compared with the conventional inspection method of moving the laminate body horizontally and photographing the laminated body from the upper side.

另,在攝影部11與光源部12換位時亦可同樣發揮上述之效果。 Further, when the photographing unit 11 and the light source unit 12 are displaced, the above-described effects can be exhibited in the same manner.

即,在通過光源部與攝影部之間之前述積層體形成朝移動方向向上之傾斜狀態,並使位於前述積層體之上側之光源部位在較前述攝影部對積層體之拍攝部位之正上方更偏向前述移動方向上游側之處而偵測前述瑕疵時,亦可同樣發揮上述效果。 In other words, the laminated body formed between the light source unit and the imaging unit is inclined upward in the moving direction, and the light source portion located above the laminated body is more directly above the imaging portion of the laminated body than the imaging unit. When the enthalpy is detected in the upstream side of the moving direction, the above effects can be similarly exhibited.

另,使位於積層體上側之攝影部或光源部位在較前述攝影部對積層體之拍攝部位之正上方更偏向前述積層體之移動方向上游側之處,並使前述積層體形成向上之傾斜狀態,尤其有助於獲致上述效果。 Further, the imaging unit or the light source portion on the upper side of the laminated body is positioned more toward the upstream side in the moving direction of the laminated body than the imaging unit to the imaging portion of the laminated body, and the laminated body is formed in an upward inclined state. In particular, it helps to achieve the above effects.

就以上加以說明,則即便使通過攝影部與光源部之間 之積層體之移動路徑形成朝移動方向下行之傾斜狀態或水平狀態,亦可藉使位於積層體上側之攝影部或光源部位在較前述攝影部對積層體之拍攝部位之正上方更偏向前述積層體之移動方向上游側之處,而減少未測知之瑕疵進入成品之光學製品中之可能。 As described above, even if it passes between the photographing unit and the light source unit The moving path of the laminated body forms an inclined state or a horizontal state which is downward in the moving direction, and the imaging portion or the light source portion located on the upper side of the laminated body may be more biased toward the laminated layer directly above the photographing portion of the laminated body than the photographing portion. Where the body moves in the upstream direction, the possibility of entering the finished optical article is reduced.

另,使前述積層體形成向上之傾斜狀態時,乃將攝影部與光源部配置成在對積層體垂直之方向上對向之狀態,而將位於前述積層體上側之攝影部或光源部配置於較拍攝部位之正上方更偏向前述積層體之移動方向上游側之處。 Further, when the laminated body is formed in an upwardly inclined state, the imaging unit and the light source unit are disposed to face each other in a direction perpendicular to the laminated body, and the imaging unit or the light source unit located on the upper side of the laminated body is disposed. It is more inclined to the upstream side of the moving direction of the above-mentioned laminated body than directly above the shooting portion.

因此,使前述積層體形成向上之傾斜狀態時,將易於將攝影部及光源部配置成接近積層體,同時將攝影部或光源部配置於較拍攝部位之正上方更偏向前述積層體之移動方向上游側之處。 Therefore, when the laminated body is formed in an upwardly inclined state, it is easy to arrange the imaging unit and the light source unit to be close to the laminated body, and to arrange the imaging unit or the light source unit to face the moving direction of the laminated body directly above the imaging portion. On the upstream side.

即,使積層體向上而傾斜,即可節省用於檢查之空間。 That is, by tilting the laminated body upward, the space for inspection can be saved.

另,即便積層體之移動方向為垂直方向時,亦可不使前述攝影部或前述光源部位在攝影部之拍攝部位之正上方,而將攝影部與光源部配置成接近積層體。 Further, even when the moving direction of the laminated body is the vertical direction, the imaging unit and the light source unit may be disposed close to the laminated body without placing the imaging unit or the light source portion directly above the imaging portion of the imaging unit.

然而,不宜使轉輥等抵接去除保護膜及隔片後之前述積層體而進行移動方向之轉換,尤其極難以對黏著層表面接觸任何構件。 However, it is not preferable to change the moving direction by a roll or the like after the protective film and the separator are removed, and it is extremely difficult to contact any member of the surface of the adhesive layer.

故而,積層體之移動方向為垂直方向時,將配設於檢查裝置前後之裝置類配置於垂直方向上之必要性提高之結果,可能使設備高度增高。 Therefore, when the moving direction of the laminated body is the vertical direction, the necessity of arranging the devices disposed in front of and behind the inspection device in the vertical direction may increase the height of the device.

設備高度若增高,則可能降低對檢查裝置設置被檢查 物或進行該檢查裝置之設定時之作業性。 If the height of the device is increased, the inspection device settings may be checked. The workability of the object or the setting of the inspection device.

相對於此,使積層體形成水平狀態或對水平方向傾斜之狀態而通過攝影部與光源部之間,則可抑制設備高度增高之可能。 On the other hand, when the laminated body is formed in a horizontal state or tilted in the horizontal direction and passes between the imaging unit and the light source unit, it is possible to suppress an increase in the height of the device.

即,使積層體之角度(仰角)為0°(水平狀態)、大於-90°而小於0°(向下傾斜),或大於0°而小於90°(向上傾斜)而設定攝影部與光源部之間之積層體之移動路徑,即可避免設備之高度過高。 That is, the angle of the laminated body (elevation angle) is 0° (horizontal state), greater than -90° and less than 0° (downward inclination), or greater than 0° and less than 90° (upward inclination) to set the photographic portion and the light source. The moving path of the laminated body between the parts can avoid the height of the device being too high.

如上所述,而將通過前述攝影部與前述光源部之間時之積層體之角度(仰角)設為大於-90°並小於90°,以抑制設備之高度。 As described above, the angle (elevation angle) of the laminate when passing between the image capturing portion and the light source portion is set to be greater than -90 and less than 90 to suppress the height of the apparatus.

通過前述攝影部與前述光源部之間時之積層體之角度(仰角)宜為大於0°、70°以下,大於0°、60°以下則尤佳,即可更為顯著發揮抑制裝置高度之效果。 The angle (elevation angle) of the laminate between the image capturing unit and the light source unit is preferably greater than 0° and 70°, and more preferably greater than 0° and 60°, and the height of the suppressing device can be more significantly exhibited. effect.

另,實施上述之檢查方法後,可再對檢查後之積層體fa貼合前述附黏著層之保護膜及隔片,並於形成與原本相同之薄膜積層體後,藉前述標記裝置明示瑕疵部位而進行外形加工,並加以使用於對光學製品之裝配。 After the inspection method described above is carried out, the protective film and the separator with the adhesive layer may be attached to the laminated body fa after the inspection, and after forming the same film laminate as the original, the marking device may be used to express the defect portion. The shape is processed and used for the assembly of optical products.

即,本實施形態中,可在實施前述光學構件之瑕疵之偵測步驟後,實施對前述光學構件進行外形加工之步驟,而製成光學製品。 That is, in the present embodiment, after the step of detecting the optical member is performed, the step of performing the outer shape processing on the optical member can be performed to form an optical product.

更具體而言,光學製品之製造方法可實施自業經本實施形態之光學構件之檢查方法之檢查後之薄膜積層體切下比前述薄膜積層體之小型薄片之步驟,而以其作為偏 光板,甚且,將自檢查已發現之瑕疵部分以外切下前述薄片而成之偏光板與其它構件一同組合而製成光學製品。 More specifically, the method for producing an optical product can be carried out by the step of cutting the thin laminated body of the thin film laminated body by the inspection method of the optical member of the present embodiment, and using it as a partial In the light plate, a polarizing plate in which the above-mentioned sheet is cut out from the portion which has been found by inspection is combined with other members to form an optical article.

前述偏光板之切割則可應用以使用湯姆森刀模或衝壓機等之模切方法為代表之習知之公知方法。 The cutting of the polarizing plate described above can be applied to a conventionally known method represented by a die cutting method using a Thomson die or a press.

又,光學製品之製造方法可就已切下之前述偏光板進而形成相位差層,或施予抗眩處理,使其與反射膜組合等,而製成影像顯示裝置之構成構件。 Further, the optical product manufacturing method can form a phase difference layer of the cut polarizing plate, or apply an anti-glare treatment, combine it with a reflection film, or the like to form a constituent member of the image display device.

另,可內裝前述偏光板之光學製品則可例舉液晶顯示裝置、有機EL(電致發光)顯示裝置、電漿顯示面板等影像顯示裝置及觸控面板等輸入裝置。 Further, an optical device in which the polarizing plate is incorporated may be an image display device such as a liquid crystal display device, an organic EL (electroluminescence) display device, a plasma display panel, or the like, and an input device such as a touch panel.

前述光學製品之製造方法一如上述而可實施對設有光源部與攝影部之檢查裝置供給片狀之光學構件作為被檢查物,並使前述光學構件通過前述光源部與前述攝影部之間,同時自前述光源部朝前述光學構件之其中一面側照光,且自前述光學構件之另一面側藉前述攝影部拍攝前述受光照射之部位而偵測前述光學構件之瑕疵之步驟,以及自前述步驟後之光學構件切出尺寸小於前述光學構件之薄片之步驟。 In the above-described optical product manufacturing method, as described above, an optical member that supplies a sheet shape to an inspection device provided with a light source unit and an imaging unit can be used as an inspection object, and the optical member passes between the light source unit and the imaging unit. Simultaneously, the step of detecting the edge of the optical member from the other side of the optical member from the other side of the optical member and the portion of the light-irradiated portion taken by the imaging unit from the other side of the optical member, and after the step The optical member cuts out a step of a size smaller than that of the aforementioned optical member.

甚且,該製造方法於偵測前述光學構件之瑕疵之前述步驟中,可在已使前述光學構件形成水平狀態或對水平方向傾斜之狀態下,使其通過前述光源部與前述攝影部之間,且,使前述光源部及前述攝影部中,位於前述光學構件上側者位在較前述攝影部對光學構件之拍攝部位之正上方更偏向前述光學構件之移動方向上游側之處而實施前述 瑕疵之偵測。 Moreover, in the foregoing step of detecting the optical member, the manufacturing method may pass the optical member to a horizontal state or a horizontal direction to pass between the light source portion and the photographing portion. In the light source unit and the image capturing unit, the upper side of the optical member is located on the upper side of the moving direction of the optical member more directly than the imaging unit is directly above the imaging unit of the optical member. Detecting cockroaches.

進而,該製造方法可於切下前述薄片之前述步驟中,自光學構件之未發現瑕疵之部分切下前述薄片。 Further, in the above manufacturing method, in the step of cutting the sheet, the sheet is cut out from a portion of the optical member where no flaw is found.

如上而製成之光學製品中,用於製成偏光板之捲材之薄膜積層體之瑕疵部位較少,故可提高前述薄膜積層體於產品中之使用率,並有利於降低成本。 In the optical product produced as described above, the film laminate for forming the polarizing plate has a small number of defects, so that the use ratio of the film laminate in the product can be improved, and the cost can be reduced.

且,本實施形態所製造之光學製品可抑制裝配存在檢查所未辨識之瑕疵之偏光板之可能,故可期待較以往更為提昇良率,並避免與前述偏光板一同組裝之相位差膜及反射膜之浪費及組裝時間之浪費。 Further, since the optical product manufactured in the present embodiment can suppress the possibility of assembling a polarizing plate which is not recognized by the inspection, it is expected to improve the yield more than in the past, and to avoid the phase difference film assembled together with the polarizing plate and Waste of reflective film and waste of assembly time.

因此,可較以往更為提昇光學製品之製造效率。 Therefore, the manufacturing efficiency of the optical product can be improved more than ever.

另,本實施形態中已例示對於偏光膜上積層黏著層而成之積層體進行檢查。 Further, in the present embodiment, the laminate in which the adhesive layer is laminated on the polarizing film has been exemplified.

其次,就難以期待通過拍攝部位後乃附著之附著物自然脫落,而可更為顯著發揮本發明效果之方面,雖已例示光學構件為前述之積層體,且以前述黏著層為上面側而使其通過前述光源部與前述攝影部之間之態樣,但以該黏著層為下面側而實施檢查之情況亦包括在本發明之光學構件之檢查方法之目的範圍內。 In the meantime, it is difficult to expect that the adhering matter adhered to the surface after the photographing portion is naturally detached, and the effect of the present invention can be more remarkably exhibited. The optical member is exemplified as the above-mentioned laminated body, and the adhesive layer is the upper side. This is the case between the light source unit and the image capturing unit. However, the inspection is performed on the lower side of the adhesive layer, and is also included in the scope of the inspection method of the optical member of the present invention.

又,本發明之檢查方法之對象亦不受限於偏光膜與黏著層之2層結構者,實施於單層偏光膜或進而積層有其它光學薄膜者等之檢查方法亦包含在本發明之目的範圍內。 Further, the object of the inspection method of the present invention is not limited to the two-layer structure of the polarizing film and the adhesive layer, and the inspection method of the single-layer polarizing film or the other layer of the optical film is also included in the object of the present invention. Within the scope.

即,本實施形態雖已例示剝離隔片fy與保護膜fz 雙方而進行偏光膜之檢查,但舉例言之,不剝離保護膜fz即進行檢查之情形亦包括在本發明之目的範圍內。 That is, in the present embodiment, the peeling spacer fy and the protective film fz have been exemplified. The polarizing film is inspected by both sides, but in the example, the case where the protective film fz is not peeled off is also included in the object of the present invention.

進而,本發明之檢查方法並未將光學構件所包含之光學薄膜限定為偏光膜。 Further, the inspection method of the present invention does not limit the optical film included in the optical member to a polarizing film.

舉例言之,對相位差膜、增亮膜等實施本實施形態所說明之檢查之情況,亦包括在本發明之目的範圍內。 For example, the case where the inspection described in the embodiment is performed on a retardation film, a brightness enhancement film, or the like is also included in the scope of the object of the present invention.

且,對積層有偏光膜、相位差膜、增亮膜等中之多種膜之積層膜實施本實施形態所說明之檢查之情況,亦包括在本發明之目的範圍內。 Further, the case where the laminated film of a plurality of types of films including a polarizing film, a retardation film, and a brightness enhancement film is laminated and examined as described in the present embodiment is also included in the object of the present invention.

又,上述例示中,雖將攝影部與光學部配置成與光學構件之通過方向垂直,但亦可實施其等之配置而使連結攝影部與光學部之線段對光學構件之通過方向形成直角以外之角度。 Further, in the above-described example, the imaging unit and the optical unit are disposed perpendicular to the direction in which the optical member passes, but may be disposed such that the line segment connecting the imaging unit and the optical unit forms a right angle with respect to the direction in which the optical member passes. The angle.

即,本發明可在不明顯損及其效果之範圍內,對上述例示附加適當之變更。 That is, the present invention may be modified as appropriate in the above-described examples within the scope of the present invention.

Claims (7)

一種光學構件之檢查方法,係將片狀之光學構件作為被檢查物供給至設有光源部與攝影部之檢查裝置,使前述光學構件通過前述光源部與前述攝影部之間,並自前述光源部對該光學構件之其中一面側照射光,且自該光學構件之另一面側藉前述攝影部拍攝受該光照射之部位以偵測前述光學構件之瑕疵,其特徵在於使前述光學構件在水平狀態或相對於水平方向傾斜之狀態下,通過前述光源部與前述攝影部之間,且,使前述光源部及前述攝影部中,位在前述光學構件之上側者位在較前述攝影部對光學構件之拍攝部位之正上方更偏向該光學構件之移動方向上游側之處,而實施前述瑕疵之偵測,其中前述光學構件是於最外層面上設有黏著層,且該黏著層之背面側上積層有偏光膜之積層體,並使該光學構件以前述黏著層作為上面側而通過前述光源部與前述攝影部之間。 In an optical member inspection method, a sheet-shaped optical member is supplied as an inspection object to an inspection device including a light source unit and an imaging unit, and the optical member passes between the light source unit and the imaging unit, and the light source is used. The light is irradiated to one side of the optical member, and the portion irradiated with the light is photographed from the other side of the optical member by the photographing portion to detect the flaw of the optical member, and the optical member is horizontally In a state in which the state is inclined with respect to the horizontal direction, between the light source unit and the imaging unit, the light source unit and the imaging unit are positioned on the upper side of the optical member to be optically opposed to the imaging unit. The front side of the photographing portion of the member is more biased toward the upstream side of the moving direction of the optical member, and the detecting of the flaw is performed, wherein the optical member is provided with an adhesive layer on the outermost surface, and the back side of the adhesive layer a laminated body having a polarizing film laminated thereon, and the optical member passing through the light source portion and the aforementioned photographing with the adhesive layer as an upper side Between. 如請求項1之光學構件之檢查方法,其使通過前述光源部與前述攝影部之間的前述光學構件形成朝移動方向向上之傾斜狀態以實施前述瑕疵之偵測。 The inspection method of the optical member according to claim 1, wherein the optical member between the light source unit and the photographing unit is formed to be inclined upward in the moving direction to perform the detection of the flaw. 如請求項2之光學構件之檢查方法,其將前述光源部與前述攝影部配置成使連結前述光源部與前述攝影部之線段為對前述光學構件之移動方向垂直之方向以實施 前述瑕疵之偵測。 The method of inspecting an optical member according to claim 2, wherein the light source unit and the imaging unit are arranged such that a line segment connecting the light source unit and the imaging unit is perpendicular to a moving direction of the optical member The aforementioned detection of defects. 一種光學製品之製造方法,自片狀之光學構件切下比該光學構件小型之薄片,並使用該薄片製造光學製品,其使用已實施請求項1乃至3之任一項之光學構件之檢查方法的光學構件,並自藉前述檢查方法而沒有發現瑕疵之部分切下前述薄片。 An optical article manufacturing method for cutting an optical sheet which is smaller than the optical member from a sheet-like optical member, and using the sheet to manufacture an optical article, which uses the inspection method of the optical member according to any one of claims 1 to 3 The optical member was cut and the aforementioned sheet was cut out by the above-mentioned inspection method without finding the flaw. 一種光學構件之檢查裝置,用於檢查片狀之光學構件,設有光源部與攝影部,可自前述光源部朝通過該光源部與前述攝影部之間之前述光學構件之其中一面側照射光,並自前述光學構件之另一面側藉前述攝影部拍攝受該光照射之部位以偵測瑕疵,其特徵在於前述光學構件之移動路徑形成為使通過前述光源部與前述攝影部之間之光學構件為水平狀態或相對於水平方向傾斜之狀態,且,使前述光源部及前述攝影部中,位在前述光學構件之上側者位在較前述攝影部對光學構件之拍攝部位之正上方更偏向該光學構件之移動方向上游側之處,其中前述光學構件是於最外層面上設有黏著層,且該黏著層之背面側上積層有偏光膜之積層體,前述移動路徑形成為使該光學構件以前述黏著層作為上面側而通過前述光源部與前述攝影部之間。 An optical member inspection apparatus for inspecting a sheet-shaped optical member, comprising a light source unit and a photographing unit, wherein light can be irradiated from one side of the optical member between the light source unit and the photographing unit from the light source unit And detecting, by the photographing portion, the portion irradiated with the light from the other side of the optical member to detect flaws, wherein the moving path of the optical member is formed to be optical between the light source portion and the photographing portion The member is in a horizontal state or in a state of being inclined with respect to the horizontal direction, and the position of the light source portion and the image capturing portion on the upper side of the optical member is more inclined directly above the image capturing portion of the optical member than the image capturing portion The upstream side of the moving direction of the optical member, wherein the optical member is provided with an adhesive layer on the outermost surface, and a laminated body of a polarizing film is laminated on the back side of the adhesive layer, and the moving path is formed to make the optical The member passes between the light source unit and the image capturing unit with the adhesive layer as an upper side. 如請求項5之光學構件之檢查裝置,其使通過前述光源部與前述攝影部之間之前述光學構件形成朝移動方向向上之傾斜狀態而形成光學構件之前述移動路徑。 An inspection apparatus for an optical member according to claim 5, wherein the optical member between the light source unit and the imaging unit is formed to be inclined upward in a moving direction to form the moving path of the optical member. 如請求項6之光學構件之檢查裝置,其中將前述光源部與前述攝影部配置成可使連結前述光源部與前述攝影部之線段為對前述移動路徑垂直之方向。 The inspection apparatus for an optical member according to claim 6, wherein the light source unit and the imaging unit are disposed such that a line segment connecting the light source unit and the imaging unit is perpendicular to the movement path.
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