TWI606482B - Tcct match circuit for plasma etch chambers - Google Patents

Tcct match circuit for plasma etch chambers Download PDF

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TWI606482B
TWI606482B TW102138115A TW102138115A TWI606482B TW I606482 B TWI606482 B TW I606482B TW 102138115 A TW102138115 A TW 102138115A TW 102138115 A TW102138115 A TW 102138115A TW I606482 B TWI606482 B TW I606482B
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capacitor
coupled
circuit
coil
input circuit
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TW102138115A
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Chinese (zh)
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TW201432776A (en
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龍茂林
理齊 馬須
艾立克斯 派特森
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蘭姆研究公司
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Priority claimed from US13/658,652 external-priority patent/US9293353B2/en
Priority claimed from US13/751,001 external-priority patent/US9059678B2/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • H01J37/32174Circuits specially adapted for controlling the RF discharge
    • H01J37/32183Matching circuits
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • H01J37/32091Radio frequency generated discharge the radio frequency energy being capacitively coupled to the plasma
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/46Generating plasma using applied electromagnetic fields, e.g. high frequency or microwave energy
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/46Generating plasma using applied electromagnetic fields, e.g. high frequency or microwave energy
    • H05H1/4645Radiofrequency discharges
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H1/00Generating plasma; Handling plasma
    • H05H1/24Generating plasma
    • H05H1/46Generating plasma using applied electromagnetic fields, e.g. high frequency or microwave energy
    • H05H1/4645Radiofrequency discharges
    • H05H1/466Radiofrequency discharges using capacitive coupling means, e.g. electrodes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05HPLASMA TECHNIQUE; PRODUCTION OF ACCELERATED ELECTRICALLY-CHARGED PARTICLES OR OF NEUTRONS; PRODUCTION OR ACCELERATION OF NEUTRAL MOLECULAR OR ATOMIC BEAMS
    • H05H2242/00Auxiliary systems
    • H05H2242/20Power circuits

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Electromagnetism (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Plasma Technology (AREA)
  • Drying Of Semiconductors (AREA)

Description

用於電漿蝕刻腔室之變壓器耦合電容調諧匹配電路 Transformer coupling capacitor tuning matching circuit for plasma etching chamber 【優先權之主張】[Proposition of priority]

本申請案主張申請於2012年12月31日、且名稱為「TCCT Match Circuit for Plasma Etch Chambers」之美國專利臨時申請案第61/747919號的優先權。本申請案主張作為申請於2012年10月23日、且名稱為「Faraday Shield Having Plasma Density Decoupling Structure Between TCP Coiling Zones」之美國專利申請案第13/658652號之部份延續申請案的優先權;該申請案主張作為申請於2011年8月4日、且名稱為「Internal Faraday Shield Having Distributed Chevron Patterns and Correlated Positioning Relative to External Inner and Outer TCP Coil」之美國專利申請案第13/198683號之部份延續申請案的優先權;該申請案主張申請於2011年4月28日、且名稱為「Internal Faraday Shield Having Distributed Chevron Patterns and Correlated Positioning Relative to External Inner and outer TCP Coil」之美國專利臨時申請案第61/480314號的優先權。這些申請案的揭露內容係於此全部併入作為所有目的之參考。 The present application claims priority to U.S. Patent Application Serial No. 61/747,919, filed on Dec. 31, 2012, entitled " TCCT Match Circuit for Plasma Etch Chambers. The present application claims priority to the continuation of the application as part of the U.S. Patent Application Serial No. 13/658,652, filed on Jan. 23, 2012. The application is claimed as part of US Patent Application Serial No. 13/198683, filed on Aug. 4, 2011, entitled "Internal Faraday Shield Having Distributed Chevron Patterns and Correlated Positioning Relative to External Inner and Outer TCP Coil. Continuation of the priority of the application; the application claims the US Patent Provisional Application No. entitled "Internal Faraday Shield Having Distributed Chevron Patterns and Correlated Positioning Relative to External Inner and outer TCP Coil" on April 28, 2011 Priority 61/480314. The disclosure of these applications is hereby incorporated by reference in its entirety for all purposes.

本發明大致關於半導體製作,尤其有關用於電漿蝕刻腔室之TCCT匹配電路。 This invention relates generally to semiconductor fabrication, and more particularly to TCCT matching circuits for plasma etch chambers.

在半導體製造中,蝕刻製程係普遍並重複實施。如本領域中具有通常技術者所熟知者,有二類蝕刻製程:濕蝕刻及乾蝕刻。乾蝕刻之 其中一類為利用感應耦合電漿蝕刻設備所執行之電漿蝕刻。 In semiconductor fabrication, the etching process is common and repeated. There are two types of etching processes: wet etching and dry etching, as is well known in the art. Dry etching One of them is plasma etching performed by an inductively coupled plasma etching apparatus.

電漿包含各種類型之自由基、以及正負離子。利用各種自由基、正離子、及負離子的化學反應來蝕刻晶圓之特徵部、表面、及材料。於蝕刻製程期間,腔室線圈執行類似在變壓器中的一次側線圈之功能,而電漿執行類似在變壓器中的二次側線圈之功能。 The plasma contains various types of free radicals, as well as positive and negative ions. The features, surfaces, and materials of the wafer are etched using chemical reactions of various free radicals, positive ions, and negative ions. During the etching process, the chamber coil performs a function similar to the primary side coil in the transformer, while the plasma performs the function similar to the secondary side coil in the transformer.

現有的變壓器耦合電容調諧(TCCT,transformer coupled capacitive tuning)匹配設計遭受到一些問題,尤其當被用來執行磁阻隨機存取記憶體(MRAM)的製造製程時。這些問題包括有限的TCCT範圍、有限的變壓器耦合電漿(TCP,transformer coupled plasma)電力、高線圈電壓、以及線圈電弧作用。因此,反應器腔室的製程窗口(process window)可能相當有限,這表示無法符合各種配方。若強行運作一超出製程窗口的配方,則可能由於過電壓及/或過電流互鎖而失敗,並且甚至更糟的是可能導致TCP線圈的電弧作用以及陶瓷窗和陶瓷十字架體(ceramic cross)的損壞。此外,當端電壓未妥善平衡時,由於TCP線圈之電容耦合而產生的陶瓷窗的噴濺作用可能隨時間而逐漸發展。其結果為自陶瓷窗噴濺的微粒隨後沉積在晶圓上,而這可能導致產量損失。此作用可能限制反應器的操作壽命在例如500 RF小時的運作。 Existing transformer coupled capacitor tuning (TCCT) matching designs suffer from some problems, especially when used to implement magnetoresistive random access memory (MRAM) manufacturing processes. These problems include limited TCCT range, limited transformer coupled plasma (TCP), high coil voltage, and coil arcing. Therefore, the process window of the reactor chamber may be quite limited, which means that various formulations cannot be met. If a recipe that exceeds the process window is forced to operate, it may fail due to overvoltage and/or overcurrent interlocking, and even worse, may cause arcing of the TCP coil and ceramic windows and ceramic crosses. damage. In addition, when the terminal voltage is not properly balanced, the splashing action of the ceramic window due to the capacitive coupling of the TCP coil may gradually develop over time. The result is that particles sputtered from the ceramic window are subsequently deposited on the wafer, which can result in yield loss. This effect may limit the operational life of the reactor at, for example, 500 RF hours of operation.

鑒於上述,因而有用於電漿蝕刻腔室之改良TCCT匹配電路的需求。 In view of the above, there is a need for an improved TCCT matching circuit for a plasma etch chamber.

本揭露內容為一設備,該設備在製造半導體裝置期間用以蝕刻半導體及其上所形成之層。該設備係由TCCT匹配電路所定義,TCCT匹配電路控制電漿處理腔室之TCP線圈的操作,蝕刻步驟係於電漿處理腔室中執行。 The present disclosure is an apparatus for etching a semiconductor and layers formed thereon during fabrication of a semiconductor device. The apparatus is defined by a TCCT matching circuit that controls the operation of the TCP coil of the plasma processing chamber, the etching step being performed in the plasma processing chamber.

在一實施例中,提供一匹配電路,其耦合在RF源與電漿腔室之間,該匹配電路包括下列元件:一電力輸入電路,該電力輸入電路耦合至一RF源;一內線圈輸入電路,耦合在電力輸入電路與內線圈的輸入端之間,內線圈輸入電路包括一電感以及與電感串聯耦合之一電容,電感連 接至電力輸入電路,且電容連接至內線圈的輸入端,第一節點係定義在電力輸入電路與內線圈輸入電路之間;一內線圈輸出電路,耦合在內線圈的輸出端與接地之間,內線圈輸出電路定義一直接通路連接部(direct pass-through connection)至接地;一外線圈輸入電路,耦合在第一節點與外線圈的輸入端之間;一外線圈輸出電路,耦合在外線圈的輸出端與接地之間。 In one embodiment, a matching circuit is provided coupled between the RF source and the plasma chamber, the matching circuit comprising the following components: a power input circuit coupled to an RF source; an inner coil input a circuit coupled between the power input circuit and the input end of the inner coil, the inner coil input circuit including an inductor and a capacitor coupled in series with the inductor, the inductor Connected to the power input circuit, and the capacitor is connected to the input end of the inner coil, the first node is defined between the power input circuit and the inner coil input circuit; an inner coil output circuit is coupled between the output end of the inner coil and the ground The inner coil output circuit defines a direct pass-through connection to the ground; an outer coil input circuit coupled between the first node and the input end of the outer coil; and an outer coil output circuit coupled to the outer coil Between the output and ground.

在一實施例中,電容為具有介於約150pF至約1500pF之間的值之可變電容;以及電感具有約0.3uH至約0.5uH的值。 In one embodiment, the capacitance is a variable capacitance having a value between about 150 pF and about 1500 pF; and the inductance has a value from about 0.3 uH to about 0.5 uH.

在一實施例中,外線圈輸入電路包括第二電容。 In an embodiment, the outer coil input circuit includes a second capacitor.

在一實施例中,第二電容為具有約150pF至約1500pF的額定值之可變電容。 In one embodiment, the second capacitor is a variable capacitor having a rating of from about 150 pF to about 1500 pF.

在一實施例中,外線圈輸出電路包括第二電容。在一實施例中,第二電容具有約80pF至約120pF的值。在另一實施例中,第二電容具有約100pF±約1%的值。 In an embodiment, the outer coil output circuit includes a second capacitor. In an embodiment, the second capacitance has a value from about 80 pF to about 120 pF. In another embodiment, the second capacitance has a value of about 100 pF ± about 1%.

在一實施例中,電力輸入電路包括:一第二電容,耦合至RF源;一第二電感,耦合至內線圈輸入電路;一第三電容,耦合在第二電容與第二電感之間;一第二節點,定義在第二電容與第三電容之間;以及一第四電容,耦合在第二節點與接地之間。在一實施例中,第二電容具有約5pF至約500pF的額定值;第三電容具有約50pF至約500pF的額定值;第二電感具有約0.3uH至約0.5uH的值;以及第四電容具有約200pF至約300pF的值。在一實施例中,第四電容具有約250pF±約1%的值。 In one embodiment, the power input circuit includes: a second capacitor coupled to the RF source; a second inductor coupled to the inner coil input circuit; and a third capacitor coupled between the second capacitor and the second inductor; A second node is defined between the second capacitor and the third capacitor; and a fourth capacitor is coupled between the second node and the ground. In one embodiment, the second capacitor has a rating of from about 5 pF to about 500 pF; the third capacitor has a rating of from about 50 pF to about 500 pF; the second inductor has a value of from about 0.3 uH to about 0.5 uH; The four capacitors have a value of from about 200 pF to about 300 pF. In an embodiment, the fourth capacitance has a value of about 250 pF ± about 1%.

在另一實施例中,提供一匹配電路,該匹配電路包括下列元件:一電力輸入電路,該電力輸入電路耦合至一RF源;一內線圈輸入電路,耦合在電力輸入電路與內線圈的輸入端之間,內線圈輸入電路包括一電感以及與電感串聯耦合之第一電容,電感連接至電力輸入電路,且第一電容連接至內線圈的輸入端,第一節點係定義在電力輸入電路與內線圈輸入電路之間;一內線圈輸出電路,耦合在內線圈的輸出端與接地之間,內線圈輸出電路定義一直接通路連接部至接地;一外線圈輸入電路,耦合在第一節點與外線圈的輸入端之間;一外線圈輸出電路,耦合在外線圈的輸出端 與接地之間,外線圈輸出電路包括第二電容,第二電容具有大於約85pF的值。在一替代性實施例中,第二電容具有大於約100pF的值。 In another embodiment, a matching circuit is provided, the matching circuit comprising: a power input circuit coupled to an RF source; an inner coil input circuit coupled to the input of the power input circuit and the inner coil Between the ends, the inner coil input circuit includes an inductor and a first capacitor coupled in series with the inductor, the inductor is connected to the power input circuit, and the first capacitor is connected to the input end of the inner coil, and the first node is defined in the power input circuit An inner coil input circuit; an inner coil output circuit coupled between the output end of the inner coil and the ground, the inner coil output circuit defines a direct path connection portion to the ground; and an outer coil input circuit coupled to the first node and Between the input ends of the outer coils; an outer coil output circuit coupled to the output of the outer coil Between ground and ground, the outer coil output circuit includes a second capacitor having a value greater than about 85 pF. In an alternative embodiment, the second capacitance has a value greater than about 100 pF.

在一實施例中,第一電容為具有介於約150pF至約1500pF之間的值之可變電容;以及電感具有約0.3uH至約0.5uH的值。 In an embodiment, the first capacitance is a variable capacitance having a value between about 150 pF and about 1500 pF; and the inductance has a value from about 0.3 uH to about 0.5 uH.

在一實施例中,外線圈輸入電路包括第三電容。在一實施例中,第三電容為具有約150pF至約1500pF的額定值之可變電容。 In an embodiment, the outer coil input circuit includes a third capacitor. In an embodiment, the third capacitance is a variable capacitance having a rating of from about 150 pF to about 1500 pF.

在一實施例中,電力輸入電路包括:一第三電容,耦合至RF源;一第二電感,耦合至內線圈輸入電路;一第四電容,耦合在第三電容與第二電感之間;一第二節點,定義在第三電容與第四電容之間;以及一第五電容,耦合在第二節點與接地之間。在一實施例中,第三電容具有約5pF至約500pF的額定值;第四電容具有約50pF至約500pF的額定值;第二電感具有約0.3uH至約0.5uH的值;以及第五電容具有約200pF至約300pF的值。在一實施例中,第五電容具有約250pF±約1%的值。 In one embodiment, the power input circuit includes: a third capacitor coupled to the RF source; a second inductor coupled to the inner coil input circuit; and a fourth capacitor coupled between the third capacitor and the second inductor; a second node is defined between the third capacitor and the fourth capacitor; and a fifth capacitor is coupled between the second node and the ground. In one embodiment, the third capacitor has a rating of from about 5 pF to about 500 pF; the fourth capacitor has a rating of from about 50 pF to about 500 pF; the second inductor has a value of from about 0.3 uH to about 0.5 uH; The five capacitors have a value of from about 200 pF to about 300 pF. In an embodiment, the fifth capacitance has a value of about 250 pF ± about 1%.

在另一實施例中,提供一匹配電路,該匹配電路包括下列元件:一電力輸入電路,該電力輸入電路耦合至一RF源;一內線圈輸入電路,耦合在電力輸入電路與內線圈的輸入端之間,內線圈輸入電路包括一電感以及與電感串聯耦合之第一電容,電感連接至電力輸入電路,且第一電容連接至內線圈的輸入端,第一節點係定義在電力輸入電路與內線圈輸入電路之間;一內線圈輸出電路,耦合在內線圈的輸出端與接地之間,內線圈輸出電路定義一直接通路連接部至接地;一外線圈輸入電路,耦合在第一節點與外線圈的輸入端之間,外線圈輸入電路包括第二電容;一外線圈輸出電路,耦合在外線圈的輸出端與接地之間,外線圈輸出電路包括第三電容。 In another embodiment, a matching circuit is provided, the matching circuit comprising: a power input circuit coupled to an RF source; an inner coil input circuit coupled to the input of the power input circuit and the inner coil Between the ends, the inner coil input circuit includes an inductor and a first capacitor coupled in series with the inductor, the inductor is connected to the power input circuit, and the first capacitor is connected to the input end of the inner coil, and the first node is defined in the power input circuit An inner coil input circuit; an inner coil output circuit coupled between the output end of the inner coil and the ground, the inner coil output circuit defines a direct path connection portion to the ground; and an outer coil input circuit coupled to the first node and Between the input ends of the outer coils, the outer coil input circuit includes a second capacitor; an outer coil output circuit coupled between the output of the outer coil and the ground, the outer coil output circuit including a third capacitor.

在一實施例中,第一電容為具有介於約150pF至約1500pF之間的額定值之可變電容;且其中電感具有約0.3uH至約0.5uH的值。 In an embodiment, the first capacitance is a variable capacitance having a rating between about 150 pF and about 1500 pF; and wherein the inductance has a value from about 0.3 uH to about 0.5 uH.

在一實施例中,第二電容為具有約150pF至約1500pF的額定值之可變電容。 In one embodiment, the second capacitor is a variable capacitor having a rating of from about 150 pF to about 1500 pF.

在一實施例中,第三電容具有約80pF至約120pF的值。在一實施例中,第三電容具有約100pF±約1%的值。 In an embodiment, the third capacitance has a value from about 80 pF to about 120 pF. In an embodiment, the third capacitance has a value of about 100 pF ± about 1%.

在一實施例中,電力輸入電路包括:一第四電容,耦合至RF源;一第二電感,耦合至內線圈輸入電路;一第五電容,耦合在第四電容與第二電感之間;一第二節點,定義在第四電容與第五電容之間;以及一第六電容,耦合在第二節點與接地之間。在一實施例中,第四電容具有約5pF至約500pF的額定值;其中第五電容具有約50pF至約500pF的額定值;其中第二電感具有約0.3uH至約0.5uH的值;以及第六電容具有約200pF至約300pF的值。在一實施例中,第六電容具有約250pF±約1%的值。 In one embodiment, the power input circuit includes: a fourth capacitor coupled to the RF source; a second inductor coupled to the inner coil input circuit; and a fifth capacitor coupled between the fourth capacitor and the second inductor; A second node is defined between the fourth capacitor and the fifth capacitor; and a sixth capacitor coupled between the second node and the ground. In one embodiment, the fourth capacitor has a rating of from about 5 pF to about 500 pF; wherein the fifth capacitor has a rating of from about 50 pF to about 500 pF; wherein the second inductance has a value of from about 0.3 uH to about 0.5 uH; And the sixth capacitance has a value of from about 200 pF to about 300 pF. In an embodiment, the sixth capacitance has a value of about 250 pF ± about 1%.

102‧‧‧腔室 102‧‧‧ chamber

104‧‧‧夾盤 104‧‧‧ chuck

106‧‧‧介電窗 106‧‧‧ dielectric window

120‧‧‧外線圈 120‧‧‧Outer coil

122‧‧‧內線圈 122‧‧‧ inner coil

124‧‧‧TCCT匹配電路 124‧‧‧TCCT matching circuit

140、142、146、148‧‧‧節點 140, 142, 146, 148‧‧‧ nodes

160‧‧‧RF產生器 160‧‧‧RF generator

162‧‧‧偏壓匹配電路 162‧‧‧bias matching circuit

300、302、308、310‧‧‧輸入端 300, 302, 308, 310‧‧‧ inputs

304、306、312、314‧‧‧輸出端 304, 306, 312, 314‧‧‧ output

320‧‧‧TCCT輸入電路 320‧‧‧TCCT input circuit

322‧‧‧RF電源 322‧‧‧RF power supply

324‧‧‧TCCT輸出電路 324‧‧‧TCCT output circuit

400‧‧‧電力輸入電路 400‧‧‧Power input circuit

402‧‧‧內線圈輸入電路 402‧‧‧Inner coil input circuit

404‧‧‧外線圈輸入電路 404‧‧‧Outer coil input circuit

406‧‧‧內線圈輸出電路 406‧‧‧ inner coil output circuit

408‧‧‧外線圈輸出電路 408‧‧‧Outer coil output circuit

410、412‧‧‧節點 410, 412‧‧‧ nodes

藉由參考以下敘述配合隨附圖式而能最有效地瞭解本發明及其進一步的優點。 The invention and its further advantages are most effectively understood by reference to the following description.

圖1顯示依據本發明之一實施例之用於蝕刻操作的電漿處理系統。 1 shows a plasma processing system for an etching operation in accordance with an embodiment of the present invention.

圖2係依據本發明之實施例之電漿處理腔室的橫剖面圖。 2 is a cross-sectional view of a plasma processing chamber in accordance with an embodiment of the present invention.

圖3顯示一俯視圖,其示意地繪示依據本發明之實施例之內線圈及外線圈。 3 shows a top view schematically showing inner and outer coils in accordance with an embodiment of the present invention.

圖4A係顯示依據本發明之實施例之TCCT匹配電路的電路拓樸結構之示意圖。 4A is a schematic diagram showing the circuit topology of a TCCT matching circuit in accordance with an embodiment of the present invention.

圖4B係顯示依據本發明之實施例之TCCT匹配電路的元件之簡化示意圖。 4B is a simplified schematic diagram showing the components of a TCCT matching circuit in accordance with an embodiment of the present invention.

圖5係顯示依據本發明之實施例之各種頂端配置的離子密度對TCP功率之圖表。 Figure 5 is a graph showing ion density versus TCP power for various top configurations in accordance with an embodiment of the present invention.

圖6顯示依據本發明之實施例的四圖表,各圖表顯示離子密度對徑向距離。 Figure 6 shows four graphs showing ion density versus radial distance in accordance with an embodiment of the present invention.

本揭露內容為在製造半導體元件期間用於蝕刻半導體基板及其上所形成之層的TCCT匹配電路。TCCT匹配電路控制TCP線圈的操 作,TCP線圈係設置在其中執行蝕刻步驟之腔室的介電窗上方。 The present disclosure is a TCCT matching circuit for etching a semiconductor substrate and a layer formed thereon during fabrication of a semiconductor device. TCCT matching circuit controls the operation of TCP coil The TCP coil is placed over the dielectric window of the chamber in which the etching step is performed.

在以下敘述中,為提供對本發明的徹底瞭解而提出許多具體細節。然而,對於本領域中具有通常技術者將顯而易見,可在不具一部份這些具體細節的情況下實施本發明。在其他情況下,為了避免非必要地混淆本發明,故已不詳細地描述熟知的製程操作及實施細節。 In the following description, numerous specific details are set forth to provide a thorough understanding of the invention. However, it will be apparent to those skilled in the art that the invention may be practiced without the specific details. In other instances, well known process operations and implementation details have not been described in detail in order to avoid unnecessarily obscuring the present invention.

圖1繪示依據本發明之一實施例之用於蝕刻操作的電漿處理系統。該系統包括腔室102,腔室102包括夾盤104及介電窗106。夾盤104可為靜電夾盤,當基板存在時用來支撐該基板。 1 illustrates a plasma processing system for an etching operation in accordance with an embodiment of the present invention. The system includes a chamber 102 that includes a chuck 104 and a dielectric window 106. The chuck 104 can be an electrostatic chuck that is used to support the substrate when it is present.

圖中更顯示一偏壓RF產生器160,其可由一或更多產生器加以定義。若提供多數產生器,則可利用不同的頻率來達到各種調諧特性。偏壓匹配電路162係耦合在RF產生器160與組件的導電板之間,導電板定義了夾盤104。夾盤104亦包括靜電電極以便能夾持(chuck)及解持(dechuck)晶圓。大致上,可設置濾波器及DC箝位電源。亦可設置其他用於將晶圓自夾盤104解除之控制系統。雖未顯示,但泵係連接至腔室102,俾能於操作電漿處理期間真空控制和從腔室移除氣體副產物。 Also shown is a bias RF generator 160 which may be defined by one or more generators. If a majority of generators are provided, different frequencies can be utilized to achieve various tuning characteristics. A bias matching circuit 162 is coupled between the RF generator 160 and the conductive plates of the assembly, the conductive plates defining the chuck 104. The chuck 104 also includes an electrostatic electrode to enable chucking and dechucking of the wafer. In general, a filter and a DC clamp power supply can be provided. Other control systems for removing the wafer from the chuck 104 can also be provided. Although not shown, the pump is coupled to chamber 102, which is capable of vacuum control and removal of gaseous by-products from the chamber during operation of the plasma treatment.

介電窗106可由陶瓷類材料所定義。只要能經得起半導體蝕刻腔室的條件,亦能使用其他介電材料。通常,腔室操作在範圍介於約攝氏50度與約攝氏120度間之升高溫度。此溫度將取決於蝕刻製程操作及特定配方。腔室102亦將操作在範圍介於約1毫托耳(mT)與約100毫托耳(mT)之間的真空條件。雖未顯示,但當裝設在無塵室或製造場所中時,腔室102通常係耦合至複數設備。這些設備包括提供處理氣體、真空、溫度控制、及環境微粒控制之管線。 Dielectric window 106 can be defined by a ceramic-like material. Other dielectric materials can be used as long as they can withstand the conditions of the semiconductor etch chamber. Typically, the chamber operates at elevated temperatures ranging between about 50 degrees Celsius and about 120 degrees Celsius. This temperature will depend on the etching process operation and the specific formulation. The chamber 102 will also operate under vacuum conditions ranging between about 1 millitorr (mT) and about 100 millitorr (mT). Although not shown, the chamber 102 is typically coupled to a plurality of devices when installed in a clean room or manufacturing facility. These devices include pipelines that provide process gas, vacuum, temperature control, and environmental particulate control.

當裝設在目標製造場所時,這些設備係耦合至腔室102。此外,腔室102可耦合至傳送腔室,該傳送腔室將使機械臂能利用典型自動化將半導體晶圓移入及移出腔室102。 These devices are coupled to the chamber 102 when installed at a target manufacturing location. Additionally, the chamber 102 can be coupled to a transfer chamber that will enable the robotic arm to move the semiconductor wafer into and out of the chamber 102 using typical automation.

圖2係依據本發明之實施例之電漿處理腔室的橫剖面圖。其顯示TCP線圈包括內線圈(IC,inner coil)122及外線圈(OC,outer coil)120。TCP線圈係設置並排列在介電窗106上方。 2 is a cross-sectional view of a plasma processing chamber in accordance with an embodiment of the present invention. It shows that the TCP coil includes an inner coil (IC) 122 and an outer coil (OC). The TCP coils are arranged and arranged above the dielectric window 106.

TCCT匹配電路124實現了提供至內及外線圈之電力的動態 調諧。TCP線圈係耦合至TCCT匹配電路124,TCCT匹配電路124包括與內線圈122及外線圈120連接之連接部。在一實施例中,TCCT匹配電路124係配置成調諧TCP線圈以提供較多電力至內線圈122(相對於外線圈120)。在另一實施例中,TCCT匹配電路124係配置成調諧TCP線圈以提供較少電力至內線圈122(相對於外線圈120)。在另一實施例中,所提供至內線圈及外線圈之電力將提供電力的平均分佈、及/或控制基板(即存在之晶圓)上方之徑向分佈的離子密度。在又另一實施例中,外線圈與內線圈之間的電力調諧將基於處理參數而進行調整,處理參數係針對設置在夾盤104上方之半導體晶圓上所執行之蝕刻而加以定義。 The TCCT matching circuit 124 implements dynamics of the power supplied to the inner and outer coils Tuning. The TCP coil is coupled to a TCCT matching circuit 124 that includes a connection to the inner coil 122 and the outer coil 120. In an embodiment, the TCCT matching circuit 124 is configured to tune the TCP coil to provide more power to the inner coil 122 (relative to the outer coil 120). In another embodiment, the TCCT matching circuit 124 is configured to tune the TCP coil to provide less power to the inner coil 122 (relative to the outer coil 120). In another embodiment, the power provided to the inner and outer coils will provide an even distribution of power, and/or a radially distributed ion density above the control substrate (ie, the wafer present). In yet another embodiment, the power tuning between the outer coil and the inner coil will be adjusted based on processing parameters defined by the etching performed on the semiconductor wafer disposed over the chuck 104.

在一實作中,具有可變電容之TCCT匹配電路(如以下進一步詳述)可配置成自動調整,以達到二線圈中之電流的預定比率。應瞭解於此所示之電路提供了調諧及調整至期望的電流比率。在一實施例中,電流的比率範圍可從0.1至1.5。通常,該比率稱為變壓器耦合電容調諧(TCCT)比率。然而,TCCT比率的設定係基於針對一特定晶圓或複數晶圓所期望之製程。 In one implementation, a TCCT matching circuit with variable capacitance (as described in further detail below) can be configured to automatically adjust to achieve a predetermined ratio of current in the two coils. It should be understood that the circuit shown herein provides tuning and adjustment to a desired current ratio. In an embodiment, the ratio of currents can range from 0.1 to 1.5. Typically, this ratio is called the Transformer Coupling Capacitance Tuning (TCCT) ratio. However, the TCCT ratio is set based on the process desired for a particular wafer or plurality of wafers.

應瞭解到藉由設置可調式TCP線圈,腔室102便可取決於正執行中之處理操作而提供控制離子密度對TCP電力之靈活性、及徑向離子密度剖面。 It will be appreciated that by providing an adjustable TCP coil, chamber 102 can provide control of ion density versus TCP power flexibility, as well as radial ion density profile, depending on the processing operation being performed.

此外,應注意到雖然本揭露內容全文提及TCCT匹配電路,惟此用語之使用不應限制此電路的範圍(此電路係定義成達到所期望的匹配功能及提供調諧)。在其他實施例中,在不具TCCT功能或不具有固定TCCT比率的情況下,預期可應用依據於此所述之原理及實施例的匹配電路而達到期望之電漿處理系統的匹配功能。 In addition, it should be noted that although the present disclosure refers to the TCCT matching circuit in its entirety, the use of this term should not limit the scope of the circuit (this circuit is defined to achieve the desired matching function and provide tuning). In other embodiments, where there is no TCCT function or no fixed TCCT ratio, it is contemplated that a matching circuit in accordance with the principles and embodiments described herein can be applied to achieve the desired matching function of the plasma processing system.

圖3顯示一俯視圖,其示意地描繪依據本發明之實施例之內線圈122及外線圈120。所顯示之俯視圖描繪與線圈連接之連接部,如先前所述該線圈包括外線圈120及內線圈122作為一範例。內線圈122將包括內線圈1(IC1)及內線圈2(IC2)。外線圈120包括外線圈1(OC1)及外線圈2(OC2)。線圈末端間的連接部係相對繪示在設置於TCCT匹配電路124中的電路。圖3中之圖例係提供以顯示依據本發明之實施例之與用於腔 室102中的TCP線圈之各個內及外線圈相關的環狀繞線。如圖所示,內線圈IC1及IC2係排列成互相交插之並行螺旋。如圖所示,IC1及IC2類似實質上為相同形狀但其中一者相對於另一者繞其軸心旋轉約180度的一對算術或阿基米德螺旋(arithmetic or Archimedean spiral)。IC1的輸入端300位於直徑上相對於IC2的輸入端302處。此外,IC1的輸出端304位於直徑上相對於IC2的輸出端306處。外線圈OC1與OC2的配置類似內線圈IC1與IC2的配置,其定義為實質上類似互相交插之並行螺旋、且彼此相對旋轉約180度。OC1的輸入端308係直徑上相對於OC2的輸入端310,而OC1的輸出端312係直徑上相對於OC2的輸出端314。在一實施例中,內線圈與外線圈的輸入及輸出端係排列成實質線性配置。應瞭解到還能使用其他類型的線圈配置。舉例而言,能設有提供半球形結構之維度線圈(dimensional coil)、以及除了平面線圈分佈以外的其他線圈類型結構。 3 shows a top view that schematically depicts inner coil 122 and outer coil 120 in accordance with an embodiment of the present invention. The top view shown depicts the connection to the coil which, as previously described, includes outer coil 120 and inner coil 122 as an example. Inner coil 122 will include inner coil 1 (IC 1 ) and inner coil 2 (IC 2 ). The outer coil 120 includes an outer coil 1 (OC 1 ) and an outer coil 2 (OC 2 ). The connections between the ends of the coils are shown relative to the circuitry provided in the TCCT matching circuit 124. The illustration in FIG. 3 is provided to show annular windings associated with respective inner and outer coils for a TCP coil in chamber 102 in accordance with an embodiment of the present invention. As shown, the inner coils IC 1 and IC 2 are arranged in parallel spirals interleaved with each other. As shown, IC 1 and IC 2 resemble a pair of arithmetic or Archimedean spirals that are substantially the same shape but one of which rotates about 180 degrees about its axis relative to the other. The input 300 of the IC 1 is located diametrically at the input 302 of the IC 2 . Furthermore, the output 304 of the IC 1 is located diametrically at the output 306 of the IC 2 . The configuration of the outer coils OC 1 and OC 2 is similar to the configuration of the inner coils IC 1 and IC 2 , which are defined as substantially parallel spirals interleaved and rotated relative to each other by about 180 degrees. OC input terminal 308 with respect to a diameter line OC 2 input terminal 310, output terminal 1 of the OC 312 with respect to the diameter line OC 2 output terminal 314. In one embodiment, the input and output ends of the inner and outer coils are arranged in a substantially linear configuration. It should be understood that other types of coil configurations can also be used. For example, a dimensional coil that provides a hemispherical structure, and other coil type structures other than a planar coil distribution can be provided.

如已注意到,TCP線圈係耦合至TCCT匹配電路124,TCCT匹配電路124包括與外線圈120及內線圈122連接之連接部。如所示般,外線圈120輸入端308及310係耦合至節點146,節點146進而連接至TCCT輸入電路320。外線圈120的輸出端連接至節點142,節點142連接至TCCT輸出電路324。內線圈122具有連接至節點140的輸入端300及302,節點140進而連接至TCCT輸入電路320。內線圈122的輸出端304及306連接至節點148,節點148連接至TCCT輸出電路324。TCCT輸入電路接收來自RF電源322的電力。TCCT輸出電路係連接至接地。 As has been noted, the TCP coil is coupled to the TCCT matching circuit 124, which includes a connection to the outer coil 120 and the inner coil 122. As shown, outer coil 120 inputs 308 and 310 are coupled to node 146, which in turn is coupled to TCCT input circuit 320. The output of outer coil 120 is coupled to node 142, which is coupled to TCCT output circuit 324. Inner coil 122 has inputs 300 and 302 that are coupled to node 140, which in turn is coupled to TCCT input circuit 320. Outputs 304 and 306 of inner coil 122 are coupled to node 148, which is coupled to TCCT output circuit 324. The TCCT input circuit receives power from the RF power source 322. The TCCT output circuit is connected to ground.

圖4A係顯示依據本發明之實施例之TCCT匹配電路的電路拓樸結構之示意圖。RF源322提供電力至電力輸入電路400。可變電容C1係耦合在RF源322與節點410之間。節點410連接至電容C2,電容C2進而與接地連接。節點410亦連接至可變電容C3,可變電容C3進而與電感L5連接。電感L5係耦合至節點412。在一實施例中,電力輸入電路400係由如上述所設置之可變電容C1、節點410、耦合至接地的電容C2、可變電容C3、及電感L5所定義。 4A is a schematic diagram showing the circuit topology of a TCCT matching circuit in accordance with an embodiment of the present invention. The RF source 322 provides power to the power input circuit 400. Based variable capacitance C 1 is coupled between the RF source 322 and the node 410. Node 410 is connected to the capacitor C 2, the capacitance C 2 in turn connected to a ground. Node 410 is also connected to the variable capacitor C 3, the variable capacitance C 3 and further connected to the inductor L 5. Inductor L 5 is coupled to node 412. In one embodiment, the power input line 400 to ground circuits the capacitor C 2,. 3 variable capacitance C, and inductance L 5 is defined by a variable capacitance C provided the above-described 1, node 410 is coupled.

節點412係耦合至內線圈輸入電路402及外線圈輸入電路404之每一者。在一實施例中,內線圈輸入電路402係由互相耦合之電感 L3及可變電容C5所定義。電感L3係耦合在節點412與可變電容C5之間。可變電容C5連接至節點140(顯示在圖3),節點140進而連接至內線圈的輸入端。 Node 412 is coupled to each of inner coil input circuit 402 and outer coil input circuit 404. In one embodiment, the inner coil input circuit 402 is defined by an inductor L 3 and a variable capacitor C 5 that are coupled to each other. 3 Series coupled inductor L between node 412 and the variable capacitor C 5. Variable capacitor C 5 is connected to the node 140 (shown in FIG. 3), the node 140 in turn connected to an input end of the inner coil.

繼續參考圖4A,節點412亦與外線圈輸入電路404連接。在一實施例中,外線圈輸入電路404係由耦合至節點412的可變電容C4所定義。可變電容C4亦連接至節點146(顯示在圖3),節點146進而連接至外線圈的輸入端。 With continued reference to FIG. 4A, node 412 is also coupled to outer coil input circuit 404. In one embodiment, the outer coil system by the input circuit 404 is coupled to node 4 of the variable capacitance C 412 is defined. Variable capacitance C 4 is also connected to a node 146 (shown in FIG. 3) 146 in turn connected to an input end of the outer coil node.

此外,圖4A還顯示了TCCT輸出電路324,TCCT輸出電路324係由內線圈輸出電路406及外線圈輸出電路408所定義。內線圈輸出電路406係連接至節點148(顯示在圖3),節點148進而連接至內線圈的輸出端。在一實施例中,內線圈輸出電路406係由接地通路所定義。外線圈輸出電路408連接至節點142(顯示在圖3),節點142進而連接至外線圈的輸出端。在一實施例中,外線圈輸出電路係由耦合在節點142與接地之間的電容C7所定義。 In addition, FIG. 4A also shows a TCCT output circuit 324 defined by an inner coil output circuit 406 and an outer coil output circuit 408. Inner coil output circuit 406 is coupled to node 148 (shown in Figure 3), which in turn is coupled to the output of the inner coil. In an embodiment, the inner coil output circuit 406 is defined by a ground path. Outer coil output circuit 408 is coupled to node 142 (shown in Figure 3), which in turn is coupled to the output of the outer coil. In one embodiment, the outer coil is defined by the output circuit based coupling capacitance C between the node 142 and the ground 7.

在一實施例中,可變電容C1係額定在約5至500pF。在一實施例中,電容C2係額定在約250pF。在一實施例中,可變電容C3係額定在約5至500pF。在一實施例中,電感L5係額定在約0.3uH。在一實施例中,可變電容C4係額定在約150至1500pF。在一實施例中,電感L3係額定在約0.55uH。在一實施例中,可變電容C5係額定在約150至1500pF。在一實施例中,電容C7係額定在約100pF。 In one embodiment, the variable capacitance C 1 to about 5 rating based 500pF. In one embodiment, the capacitor C 2 system rated at about 250pF. In one embodiment, the variable capacitance C 3 lines rated at about 5 to 500pF. In one embodiment, the inductance L 5 lines rated at about 0.3uH. In one embodiment, the variable capacitance C 4 lines rated at about 150 to 1500pF. In one embodiment, inductor L 3 lines rated at about 0.55uH. In one embodiment, the variable capacitance C 5 lines rated at about 150 to 1500pF. In one embodiment, the capacitor C 7 lines rated at about 100pF.

TCCT匹配電路124實現可變電容C1、C3、C4、及C5的動態調諧,以調諧提供至內及外線圈的電力。在一實施例中,可變電容C1、C3、C4、及C5係由連接至腔室102之電子板的處理控制器所控制。電子板可耦合至將操作特定處理例行工作的網路系統,該處理例行工作取決於特定循環期間所期望之處理操作。電子板可因此控制腔室102中所執行之蝕刻操作、以及控制可變電容C1、C3、C4、及C5的特別設定。 TCCT variable capacitance matching circuit 124 to achieve C 1, C 3, C 4 , and C 5 of dynamic tuning, tuning to provide power to the inner and outer coils. In one embodiment, the variable capacitance C 1, C 3, C 4 , C 5 and controlled by lines connected to the chamber 102 of the electronic board of the controller processing. The electronic board can be coupled to a network system that will routinely operate a particular process that depends on the processing operations desired during a particular cycle. Electronic plate etching operation chamber 102 so as to control the execution, and a control variable capacitance C 1, C 3, C 4 , and C 5 is set particularly.

圖4B係顯示依據本發明之實施例之TCCT匹配電路的元件之簡化示意圖。如所示般,電力輸入電路400接收來自RF電源322的電力。電力輸入電路400連接至節點412。內線圈輸入電路402係耦合在節點412 與內線圈122之間。外線圈輸入電路404係耦合在節點412與外線圈120之間。內線圈122連接至內線圈輸出電路406,內線圈輸出電路406連接至接地。外線圈120連接至外線圈輸出電路408,外線圈輸出電路408連接至接地。 4B is a simplified schematic diagram showing the components of a TCCT matching circuit in accordance with an embodiment of the present invention. As shown, power input circuit 400 receives power from RF power source 322. Power input circuit 400 is coupled to node 412. Inner coil input circuit 402 is coupled to node 412 Between the inner coil 122 and the inner coil 122. Outer coil input circuit 404 is coupled between node 412 and outer coil 120. Inner coil 122 is coupled to inner coil output circuit 406 and inner coil output circuit 406 is coupled to ground. The outer coil 120 is connected to the outer coil output circuit 408, and the outer coil output circuit 408 is connected to ground.

概括而言,目前所述之TCCT匹配電路設計提供針對功率效率之改善。相信這是由於設計最佳化而使線圈上之雜散電容(stray capacitance)對於電漿的影響降到最低。雜散電容對RF功率效率的影響已在Maolin Long於「IEEE Transactions on Plasma Science,Vol.34,No.2,April 2006」發表之「Power Efficiency Oriented Optimal Design of High Density CCP and ICP Sources for Semiconductor RF Plasma Processing Equipment」中加以研究及敘述,其係於此併入作為參考。 In summary, the TCCT matching circuit design described so far provides an improvement in power efficiency. This is believed to be due to design optimization that minimizes the effects of stray capacitance on the coil on the plasma. The effect of stray capacitance on RF power efficiency has been published in "Power Efficiency Oriented Optimal Design of High Density CCP and ICP Sources for Semiconductor RF" by Maolin Long in "IEEE Transactions on Plasma Science, Vol. 34, No. 2, April 2006". Research and elaboration is carried out in Plasma Processing Equipment, which is incorporated herein by reference.

關於內線圈,習知TCCT匹配電路設計已包括輸出側電感,而輸出側電感使雜散電容增加,且因此降低功率效率。然而,於此所述之實施例中,內線圈輸出電路係配置成接地通路,而內線圈輸入電路係配置成包括電感L3。這降低了雜散電容,因此改善功率效率並促成內線圈上的較低電壓。 Regarding the inner coil, the conventional TCCT matching circuit design already includes an output side inductance, and the output side inductance increases the stray capacitance, and thus reduces power efficiency. However, in this embodiment of the embodiment, the inner coil circuit system configured to output the ground path, while the inner coil system is configured to input circuit includes an inductor L 3. This reduces stray capacitance, thus improving power efficiency and contributing to lower voltages on the inner coil.

關於外線圈,習知TCCT匹配電路設計已提供相對低的輸出側電容。然而,在於此所述之實施例中,外線圈輸出電路係配置成提供較高電容,此電容使一特定頻率之阻抗降低並提供較低的壓降。 Regarding the outer coil, the conventional TCCT matching circuit design has provided a relatively low output side capacitance. However, in the embodiments described herein, the outer coil output circuit is configured to provide a higher capacitance that reduces the impedance of a particular frequency and provides a lower voltage drop.

以下所示之表1提供了將原本的頂端RF設計與依據本發明之實施例所修改的頂端RF設計相較之下的RF特徵化資料。 Table 1 shown below provides RF characterization data comparing the original top RF design to the top RF design modified in accordance with an embodiment of the present invention.

如由表1的資料所示般,在無負載(無電漿)的情況下,修改之頂端的內線圈之Q值相對原頂端的內線圈之Q值已改善。因此,RF功率效率亦有所改善。故在無負載的情況下,由於外線圈在較低TCCT時為主導,故TCP線圈的整體Q值在較高TCCT時有所改善。此外,該資料說明在有負載(有電漿)的情況下整體RF功率效率顯著提昇。 As shown by the data in Table 1, in the case of no load (no plasma), the Q value of the inner coil of the modified tip is improved relative to the Q value of the inner coil of the original tip. Therefore, RF power efficiency has also improved. Therefore, in the case of no load, since the outer coil is dominant at a lower TCCT, the overall Q value of the TCP coil is improved at a higher TCCT. In addition, this data shows that overall RF power efficiency is significantly improved with load (with plasma).

概括而言,目前所揭露之TCCT匹配電路提供了高功率效率,這表示給定一電量而達到較高密度的電漿。此外,由於達到高功率效率,因此所揭露之TCCT匹配電路允許線圈端子處的相對低電壓位準。在線圈端子處以較低電壓運作的能力降低了離子的加速(這些離子可能撞擊介電窗的表面)。其結果為降低了由從介電窗噴濺的微粒所造成之微粒產 生。以下表2顯示現有的TCCT匹配電路設計與依據本發明之實施例的TCCT匹配電路設計之間的端電壓之比較。 In summary, the presently disclosed TCCT matching circuit provides high power efficiency, which means that a higher density of plasma is achieved given a charge. In addition, the disclosed TCCT matching circuit allows for relatively low voltage levels at the coil terminals due to high power efficiency. The ability to operate at lower voltages at the coil terminals reduces the acceleration of ions (these ions may strike the surface of the dielectric window). The result is a reduction in the production of particles caused by particles splashed from the dielectric window. Health. Table 2 below shows a comparison of the terminal voltages between the existing TCCT matching circuit design and the TCCT matching circuit design in accordance with an embodiment of the present invention.

表2中的資料顯示依據本發明之實施例的TCCT匹配電路與現有的TCCT匹配電路之間所測量之RF電壓的比較。在可變電容C5與節點140之間測量電壓V3(顯示在圖4A),且電壓V3表示內線圈之輸入端的電壓。在外線圈的輸出端與電容C7之間測量電壓V4(同樣顯示在圖4A),且電壓V4表示外線圈之輸出端的電壓。 The data in Table 2 shows a comparison of the measured RF voltages between the TCCT matching circuit and the existing TCCT matching circuit in accordance with an embodiment of the present invention. In the (shown in FIG. 4A) of the voltage input within the coil, and the voltage V 3 V represents the measured voltage variable capacitance 140 between the nodes 3 and C 5. A voltage V 4 is measured between the output of the outer coil and capacitor C 7 (also shown in Figure 4A), and voltage V 4 represents the voltage at the output of the outer coil.

如表2所示之資料說明了在根據本發明之實施例的TCCT匹配電路設計中,線圈端電壓顯著地降低。因為線圈端電壓降低了,所以本發明之實施例可用在各種導體蝕刻腔室,以使介電窗噴濺降到最低、並且也排除由端子至接地的過電壓所造成之線圈電弧作用。 The data as shown in Table 2 illustrates that the coil terminal voltage is significantly reduced in the TCCT matching circuit design in accordance with an embodiment of the present invention. Because the coil terminal voltage is reduced, embodiments of the present invention can be used in various conductor etch chambers to minimize dielectric window spatter and also to eliminate coil arcing caused by terminal to ground overvoltage.

圖5係顯示依據本發明之實施例之各種頂端配置的離子密度對TCP功率之圖表。在此圖表中,不同頂端配置的線圖係由不同形狀所表示。圓形對應至具有0.1吋的線圈窗間隔之原頂端的線圖。實驗條件如下:TCCT=1、SF6=50sccm、Ar=200sccm、Ch.P=9mT、尖端=160mm。菱形對應至具有依據於此所述之實施例之TCCT匹配電路的修改之頂端的線圖,此修改之頂端亦具有0.1吋的線圈窗間隔。方形對應至具有0.4吋的 線圈窗間隔之原頂端的線圖。三角形對應至不具有法拉第屏蔽(FS,Faraday shield)的原頂端之線圖,此頂端亦具有0.4吋的線圈窗間隔。 Figure 5 is a graph showing ion density versus TCP power for various top configurations in accordance with an embodiment of the present invention. In this diagram, the line drawings of the different top configurations are represented by different shapes. The circle corresponds to a line graph with the original tip of the 0.1 吋 coil window spacing. The experimental conditions were as follows: TCCT = 1, SF6 = 50 sccm, Ar = 200 sccm, Ch. P = 9 mT, and tip = 160 mm. The diamond corresponds to a line graph having a modified top end of the TCCT matching circuit in accordance with the embodiments described herein, the modified tip also having a 0.1 inch coil window spacing. The square corresponds to 0.4 吋 A line drawing of the original top of the coil window spacing. The triangle corresponds to a line diagram of the original top end without a Faraday shield (FS), which also has a 0.4 inch coil window spacing.

比較具有0.1吋線圈窗間隔之原頂端的線圖(由圓形表示)與具有0.1吋線圈窗間隔之修改之頂端的線圖(由菱形表示),可看出修改之頂端RF設計提供一明顯高於原頂端RF設計的功率效率。亦即,對於一給定TCP功率,修改之頂端提供明顯較高的離子密度。藉由提供較高的功率效率,便能僅以較低功率而達到如習知頂端TCCT匹配設計的等效電漿密度量。此能力提供了TCCT匹配電路使用壽命之改善(由於元件遭受較低電力),並且也降低了如先前所述之由於介電窗之噴濺的微粒產生。 Comparing the line graph with the original top end of the 0.1吋 coil window spacing (represented by the circle) and the line graph with the modified top end of the 0.1吋 coil window spacing (represented by diamonds), it can be seen that the modified top RF design provides an obvious Higher power efficiency than the original top RF design. That is, the modified tip provides a significantly higher ion density for a given TCP power. By providing higher power efficiency, the equivalent plasma density as in the conventional top TCCT matching design can be achieved with only lower power. This capability provides an improvement in the lifetime of the TCCT matching circuit (due to the component being subjected to lower power) and also reduces the generation of particles due to splashing of the dielectric window as previously described.

圖6顯示四圖表,各圖表顯示離子密度對徑向距離。在圖6右上方所示之圖表中,線圖顯示施加至具有0.1吋的線圈窗間隔之原本頂端的各種TCCT值。對於各線圖,TCP功率=1000W。由菱形所表示之線圖對應至TCCT=1。由方形所表示之線圖對應至TCCT=0.5。由三角形所表示之線圖對應至TCCT=1.3。 Figure 6 shows four graphs, each showing ion density versus radial distance. In the graph shown at the top right of Figure 6, the line graph shows the various TCCT values applied to the original tip of the coil window spacing of 0.1 。. For each line graph, TCP power = 1000W. The line graph represented by the diamond corresponds to TCCT=1. The line graph represented by the square corresponds to TCCT = 0.5. The line graph represented by the triangle corresponds to TCCT = 1.3.

在圖6左上方所示之圖表中,線圖顯示施加至具有依據本發明之實施例的TCCT匹配電路之修改之頂端的各種TCCT值,且此頂端具有0.1吋的線圈窗間隔。對於各線圖,TCP功率=1000W。由菱形所表示之線圖對應至TCCT=1。由方形所表示之線圖對應至TCCT=0.5。由三角形所表示之線圖對應至TCCT=1.3。 In the graph shown at the upper left of Fig. 6, the line graph shows various TCCT values applied to the modified tip of the TCCT matching circuit in accordance with an embodiment of the present invention, and this tip has a coil window spacing of 0.1 。. For each line graph, TCP power = 1000W. The line graph represented by the diamond corresponds to TCCT=1. The line graph represented by the square corresponds to TCCT = 0.5. The line graph represented by the triangle corresponds to TCCT = 1.3.

在圖6右下方所示之圖表中,線圖顯示施加至具有0.4吋的線圈窗間隔之原頂端的各種TCCT值。由菱形所表示之線圖對應至TCCT=1。由方形所表示之線圖對應至TCCT=0.5。由三角形所表示之線圖對應至TCCT=1.3。 In the graph shown at the bottom right of Figure 6, the line graph shows various TCCT values applied to the original tip of the coil window spacing of 0.4 。. The line graph represented by the diamond corresponds to TCCT=1. The line graph represented by the square corresponds to TCCT = 0.5. The line graph represented by the triangle corresponds to TCCT = 1.3.

在圖6左下方所示之圖表中,線圖顯示施加至不具法拉第屏蔽但具有0.4吋的線圈窗間隔之基線頂端的各種TCCT值。由菱形所表示之線圖對應至TCCT=1。由方形所表示之線圖對應至TCCT=0.5。由三角形所表示之線圖對應至TCCT=1.3。 In the graph shown at the bottom left of Figure 6, the line graph shows various TCCT values applied to the baseline tip without the Faraday shield but with a 0.4 inch coil window spacing. The line graph represented by the diamond corresponds to TCCT=1. The line graph represented by the square corresponds to TCCT = 0.5. The line graph represented by the triangle corresponds to TCCT = 1.3.

於圖6所示之線圖說明了起因於包含依據本發明之實施例之TCCT匹配電路而增加之電漿密度更為均勻地分佈在晶圓各處。 The line graph shown in FIG. 6 illustrates that the increased plasma density resulting from the inclusion of the TCCT matching circuit in accordance with an embodiment of the present invention is more evenly distributed throughout the wafer.

雖然已就數個實施例來敘述本發明,惟應瞭解到本領域中具有通常技術者在閱讀前述之說明書及研究圖式之後,將瞭解其各種變化、附加、置換及相等者。因此欲使本發明包括落入本發明之真實精神及範圍之內的所有此類變化、附加、置換及相等者。 Although the present invention has been described in terms of a number of embodiments, it will be understood that those skilled in the art will recognize various changes, additions, substitutions and equivalents. All such variations, additions, permutations and equivalents are intended to be included within the true spirit and scope of the invention.

320‧‧‧TCCT輸入電路 320‧‧‧TCCT input circuit

322‧‧‧RF電源 322‧‧‧RF power supply

324‧‧‧TCCT輸出電路 324‧‧‧TCCT output circuit

400‧‧‧電力輸入電路 400‧‧‧Power input circuit

402‧‧‧內線圈輸入電路 402‧‧‧Inner coil input circuit

404‧‧‧外線圈輸入電路 404‧‧‧Outer coil input circuit

406‧‧‧內線圈輸出電路 406‧‧‧ inner coil output circuit

408‧‧‧外線圈輸出電路 408‧‧‧Outer coil output circuit

410、412‧‧‧節點 410, 412‧‧‧ nodes

Claims (12)

一種匹配電路,耦合在RF源與電漿腔室之間,該匹配電路包含:一電力輸入電路,該電力輸入電路耦合至一RF源;一內線圈輸入電路,耦合在該電力輸入電路與內線圈的輸入端之間,該內線圈輸入電路包括一電感以及與該電感串聯耦合之一第一可變電容,該電感連接至該電力輸入電路,且該電容連接至該內線圈的該輸入端,第一節點係定義在該電力輸入電路與該內線圈輸入電路之間,其中該電感具有0.3uH至0.5uH的值;一內線圈輸出電路,耦合在該內線圈的輸出端與接地之間,該內線圈輸出電路定義不包括電感或電容的一直接通路連接部,且該直接通路連接部為至接地的直接連接部;一外線圈輸入電路,耦合在該第一節點與外線圈的輸入端之間,該外線圈輸入電路具有一第二可變電容,該外線圈輸入電路更經由該第一節點耦合至該電力輸入電路;一外線圈輸出電路,耦合在該外線圈的輸出端與接地之間,其中該外線圈輸出電路包括一第三電容,該第三電容具有80pF至120pF的值,其中該第一節點將來自該電力輸入電路的電力分流,以供分配至該內線圈輸入電路及該外線圈輸入電路,該第一及第二可變電容提供該內線圈與該外線圈之間之電流比率的調諧。 A matching circuit is coupled between the RF source and the plasma chamber, the matching circuit comprising: a power input circuit coupled to an RF source; an inner coil input circuit coupled to the power input circuit Between the input ends of the coil, the inner coil input circuit includes an inductor and a first variable capacitor coupled in series with the inductor, the inductor being coupled to the power input circuit, and the capacitor is coupled to the input of the inner coil a first node is defined between the power input circuit and the inner coil input circuit, wherein the inductance has a value of 0.3 uH to 0.5 uH; an inner coil output circuit coupled between the output end of the inner coil and ground The inner coil output circuit defines a direct path connection portion that does not include an inductor or a capacitor, and the direct path connection portion is a direct connection portion to the ground; an outer coil input circuit is coupled to the input of the first node and the outer coil Between the ends, the outer coil input circuit has a second variable capacitor, and the outer coil input circuit is further coupled to the power input circuit via the first node; a loop output circuit coupled between the output of the outer coil and the ground, wherein the outer coil output circuit includes a third capacitor having a value of 80 pF to 120 pF, wherein the first node will be from the power input The power of the circuit is shunted for distribution to the inner coil input circuit and the outer coil input circuit, the first and second variable capacitors providing tuning of the current ratio between the inner coil and the outer coil. 如申請專利範圍第1項之匹配電路,其中該第一可變電容具有介於150pF至1500pF之間的額定值。 The matching circuit of claim 1, wherein the first variable capacitor has a rating between 150 pF and 1500 pF. 如申請專利範圍第1項之匹配電路,其中該第二可變電容具有150pF至1500pF的額定值。 The matching circuit of claim 1, wherein the second variable capacitor has a rating of 150 pF to 1500 pF. 如申請專利範圍第1項之匹配電路,其中該電力輸入電路包括:一第四電容,耦合至該RF源;一第二電感,耦合至該內線圈輸入電路; 一第五電容,耦合在該第四電容與該第二電感之間;一第二節點,定義在該第四電容與該第五電容之間;以及一第六電容,耦合在該第二節點與接地之間。 The matching circuit of claim 1, wherein the power input circuit comprises: a fourth capacitor coupled to the RF source; and a second inductor coupled to the inner coil input circuit; a fifth capacitor coupled between the fourth capacitor and the second inductor; a second node defined between the fourth capacitor and the fifth capacitor; and a sixth capacitor coupled to the second node Between ground and ground. 如申請專利範圍第4項之匹配電路,其中該第四電容具有5pF至500pF的額定值;其中該第五電容具有50pF至500pF的額定值;其中該第二電感具有0.3uH至0.5uH的值;其中該第六電容具有200pF至300pF的值。 The matching circuit of claim 4, wherein the fourth capacitor has a rating of 5 pF to 500 pF; wherein the fifth capacitor has a rating of 50 pF to 500 pF; wherein the second inductor has a rating of 0.3 uH to 0.5 uH The value of the sixth capacitor has a value of 200 pF to 300 pF. 一種匹配電路,包含:一電力輸入電路,該電力輸入電路耦合至一RF源;一內線圈輸入電路,耦合在該電力輸入電路與內線圈的輸入端之間,該內線圈輸入電路包括一電感以及與該電感串聯耦合之第一電容,該電感連接至該電力輸入電路,且該第一電容連接至該內線圈的該輸入端,第一節點係定義在該電力輸入電路與該內線圈輸入電路之間,其中該第一電容為具有介於150pF至1500pF之間之額定值的可變電容,且其中該電感具有0.3uH至0.5uH的值;一內線圈輸出電路,耦合在該內線圈的輸出端與接地之間,該內線圈輸出電路定義一直接通路連接部至接地;一外線圈輸入電路,耦合在該第一節點與外線圈的輸入端之間;一外線圈輸出電路,耦合在該外線圈的輸出端與接地之間,該外線圈輸出電路包括第二電容,該第二電容具有大於85pF的值,其中該電力輸入電路包括耦合至該RF源的一第三電容、耦合至該內線圈輸入電路的第二電感、耦合在該第三電容與該第二電感之間的第四電容、定義於該第三電容與該第四電容之間的第二節點、及耦合於該第二節點與接地之間的第五電容。 A matching circuit comprising: a power input circuit coupled to an RF source; an inner coil input circuit coupled between the power input circuit and an input of the inner coil, the inner coil input circuit including an inductor And a first capacitor coupled in series with the inductor, the inductor being coupled to the power input circuit, and the first capacitor is coupled to the input end of the inner coil, the first node being defined in the power input circuit and the inner coil input Between the circuits, wherein the first capacitor is a variable capacitor having a rating between 150 pF and 1500 pF, and wherein the inductor has a value of 0.3 uH to 0.5 uH; an inner coil output circuit coupled therein Between the output end of the coil and the ground, the inner coil output circuit defines a direct path connection to ground; an outer coil input circuit is coupled between the first node and the input end of the outer coil; an outer coil output circuit, Coupling between the output end of the outer coil and the ground, the outer coil output circuit includes a second capacitor having a value greater than 85 pF, wherein the power input is a third capacitor coupled to the RF source, a second inductor coupled to the inner coil input circuit, a fourth capacitor coupled between the third capacitor and the second inductor, defined by the third capacitor and the a second node between the fourth capacitor and a fifth capacitor coupled between the second node and the ground. 如申請專利範圍第6項之匹配電路,其中該外線圈輸入電路包括第六電 容。 The matching circuit of claim 6, wherein the outer coil input circuit comprises a sixth electric Rong. 如申請專利範圍第7項之匹配電路,其中該第六電容為具有150pF至1500pF的額定值之可變電容。 The matching circuit of claim 7, wherein the sixth capacitor is a variable capacitor having a rating of 150 pF to 1500 pF. 如申請專利範圍第6項之匹配電路,其中該第三電容具有5pF至500pF的額定值;其中該第四電容具有50pF至500pF的額定值;其中該第二電感具有0.3uH至0.5uH的值;其中該第五電容具有200pF至300pF的值。 The matching circuit of claim 6, wherein the third capacitor has a rating of 5 pF to 500 pF; wherein the fourth capacitor has a rating of 50 pF to 500 pF; wherein the second inductor has a rating of 0.3 uH to 0.5 uH The value of the fifth capacitor has a value of 200 pF to 300 pF. 一種匹配電路,耦合於RF源與電漿腔室之間,該匹配電路包含:一電力輸入電路,該電力輸入電路耦合至一RF源;一內線圈輸入電路,耦合在該電力輸入電路與內線圈的輸入端之間,該內線圈輸入電路包括一電感以及與該電感串聯耦合之第一可變電容,該電感連接至該電力輸入電路,且該第一可變電容連接至該內線圈的該輸入端,第一節點係定義在該電力輸入電路與該內線圈輸入電路之間,其中該電感具有0.3uH至0.5uH的值;一內線圈輸出電路,耦合在該內線圈的輸出端與接地之間,該內線圈輸出電路定義不包括電感或電容的一直接通路連接部,且該直接通路連接部為至接地的直接連接部;一外線圈輸入電路,耦合在該第一節點與外線圈的輸入端之間,該外線圈輸入電路具有第二可變電容,該外線圈輸入電路更經由該第一節點耦合至該電力輸入電路;一外線圈輸出電路,耦合在該外線圈的輸出端與接地之間,其中該外線圈輸出電路包括第三電容,該第三電容具有80pF至120pF的值,其中該第一節點將來自該電力輸入電路的電力分流,以供分配至該內線圈輸入電路及該外線圈輸入電路,該第一及第二可變電容提供該內線圈與該外線圈之間之電流比率的調諧, 其中該電力輸入電路包括耦合至該RF源的第四電容、耦合至該內線圈輸入電路的第二電感、耦合在該第四電容與該第二電感之間的第五電容、定義於該第四電容與該第五電容之間的第二節點、及耦合於該第二節點與接地之間的第六電容,其中該第四電容具有5pF至500pF的額定值,其中該第五電容具有50pF至500pF的額定值,其中該第二電感具有0.3uH至0.5uH的值,其中該第六電容具有200pF至300pF的值。 A matching circuit coupled between the RF source and the plasma chamber, the matching circuit comprising: a power input circuit coupled to an RF source; an inner coil input circuit coupled to the power input circuit Between the input ends of the coil, the inner coil input circuit includes an inductor and a first variable capacitor coupled in series with the inductor, the inductor being coupled to the power input circuit, and the first variable capacitor is coupled to the inner coil The input end, the first node is defined between the power input circuit and the inner coil input circuit, wherein the inductance has a value of 0.3 uH to 0.5 uH; an inner coil output circuit coupled to the output end of the inner coil Between grounding, the inner coil output circuit defines a direct path connection portion that does not include an inductor or a capacitor, and the direct path connection portion is a direct connection portion to the ground; an outer coil input circuit is coupled to the first node and the outer portion Between the input ends of the coil, the outer coil input circuit has a second variable capacitor, and the outer coil input circuit is further coupled to the power input circuit via the first node; An outer coil output circuit coupled between the output of the outer coil and ground, wherein the outer coil output circuit includes a third capacitor having a value of 80 pF to 120 pF, wherein the first node will be from the power input a power split of the circuit for distribution to the inner coil input circuit and the outer coil input circuit, the first and second variable capacitors providing tuning of a current ratio between the inner coil and the outer coil, Wherein the power input circuit includes a fourth capacitor coupled to the RF source, a second inductor coupled to the inner coil input circuit, and a fifth capacitor coupled between the fourth capacitor and the second inductor, defined in the a second node between the fourth capacitor and the fifth capacitor, and a sixth capacitor coupled between the second node and the ground, wherein the fourth capacitor has a rating of 5 pF to 500 pF, wherein the fifth capacitor has A rating of 50 pF to 500 pF, wherein the second inductance has a value of 0.3 uH to 0.5 uH, wherein the sixth capacitance has a value of 200 pF to 300 pF. 如申請專利範圍第10項之匹配電路,其中該第一可變電容具有介於150pF至1500pF之間的額定值。 A matching circuit as in claim 10, wherein the first variable capacitor has a rating between 150 pF and 1500 pF. 如申請專利範圍第10項之匹配電路,其中該第二可變電容具有150pF至1500pF的額定值。 A matching circuit as in claim 10, wherein the second variable capacitor has a rating of 150 pF to 1500 pF.
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