TWI595507B - Laminates, methods of making the same, and electronic machines - Google Patents
Laminates, methods of making the same, and electronic machines Download PDFInfo
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- TWI595507B TWI595507B TW104119384A TW104119384A TWI595507B TW I595507 B TWI595507 B TW I595507B TW 104119384 A TW104119384 A TW 104119384A TW 104119384 A TW104119384 A TW 104119384A TW I595507 B TWI595507 B TW I595507B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/025—Electric or magnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/14—Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
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Description
本發明係關於一種可用於電子機器及光學機器用之金屬電極等,由金屬及導電性金屬化合物構成之積層體、其製造方法及電子機器。 The present invention relates to a laminate which can be used for a metal electrode or the like for an electronic device or an optical device, and which is composed of a metal and a conductive metal compound, a method for producing the same, and an electronic device.
關於利用液晶、有機EL等各種電子機器所使用之電極(包括提高導電性之輔助電極),近年來,尤其是作為設置於顯示元件等之前表面之輸入輸出裝置的觸控感測器等之大型化正不斷進展。觸控感測器(面板)所含之檢測電極、配線電極、連接電極之中,尤其是檢測電極若觸控感測器大型化,則電阻成分增大,故需要更低電阻之電極。 In recent years, the electrode used in various electronic devices such as liquid crystal and organic EL (including an auxiliary electrode for improving conductivity) has been used in recent years as a large-sized touch sensor such as an input/output device provided on a front surface such as a display element. The progress is constantly improving. Among the detecting electrodes, the wiring electrodes, and the connecting electrodes included in the touch sensor (panel), especially if the detecting electrodes are large in size, the resistance component is increased, so that a lower resistance electrode is required.
先前,觸控面板用之電極係藉由使用以In、Zn、Sn、Ti等為主成分之氧化物半導體等透明度高之導電性金屬氧化物,來確保顯示之視認性。然而,透明度高之導電性金屬氧化物在降低電阻值方面有極限,難以達成近年來所要求之等級之低電阻。因此,作為代替材料,要求可藉由微細圖案化而確保視認性之低電阻金屬之實用化。 Conventionally, the electrode for a touch panel has a highly transparent conductive metal oxide such as an oxide semiconductor containing In, Zn, Sn, or Ti as a main component, thereby ensuring visibility of display. However, a conductive metal oxide having a high transparency has a limit in reducing the resistance value, and it is difficult to achieve a low resistance which is required in recent years. Therefore, as a substitute material, a practical use of a low-resistance metal which can ensure visibility by micro patterning is required.
並且,觸控面板等在顯示元件之前表面配置附有電極之基板之電子機器,由於不妨礙顯示之視認性成為必要條件,故對於電極,要求遮蔽或散射、雜散光、反射等儘量少。 Further, in an electronic device such as a touch panel in which a substrate on which an electrode is attached is disposed on the front surface of the display element, since visibility is not hindered from display, shielding or scattering, stray light, reflection, and the like are required to be as small as possible for the electrode.
然而,若僅將習知之由導電性金屬氧化物構成之電極簡單地置換為金屬,則因金屬特有之高反射率而產生眩光,故需要降低反射率。又,重要的是以電阻儘量低且可進行電連接之導電體構成。 However, if only a conventional electrode made of a conductive metal oxide is simply replaced with a metal, glare is generated due to the high reflectance peculiar to the metal, so it is necessary to lower the reflectance. Further, it is important to constitute an electric conductor having a low electrical resistance and being electrically connectable.
反射率低之金屬有鉬(Mo)、鉻(Cr)、鈦(Ti)、鉭(Ta)、鎢(W)或其合金,但該等金屬屬於電阻值高之種類。與此相對,銀(Ag)、鋁(Al)、銅(Cu)等或其合金之電阻值低,但反射率高。 The metal having a low reflectance is molybdenum (Mo), chromium (Cr), titanium (Ti), tantalum (Ta), tungsten (W) or an alloy thereof, but these metals are of a type having a high resistance value. On the other hand, silver (Ag), aluminum (Al), copper (Cu), or the like, or an alloy thereof has a low electric resistance value, but has a high reflectance.
提出利用該等金屬之特性,於電阻值低反射率高之金屬上,積層電阻值高反射率低之金屬的方法,但藉由金屬之積層降低反射率存在極限。 A method of using a metal having a high resistance value and a low reflectance to a metal having a high resistivity and a low reflectance is proposed. However, there is a limit to lowering the reflectance by a metal laminate.
又,即便可藉由金屬之積層某種程度地降低反射率,各金屬之蝕刻速率亦各不相同,故尤其於濕式蝕刻步驟中,難以將各層一次微細加工。又,若以可良好地實施濕式蝕刻步驟之方式進行調整,則反而難以充分降低反射率。 Further, even if the reflectance is lowered to some extent by the metal layer, the etching rates of the respective metals are different, and therefore it is difficult to finely process each layer at a time particularly in the wet etching step. Moreover, if adjustment is performed so that a wet etching process can be performed favorably, it is difficult to fully reduce a reflectance.
因此,作為降低反射率之方法,提出於金屬層上形成介電體或金屬氧化物、金屬氮化物、金屬氮氧化物、金屬碳化物層,製成2層或3層構成之方法;或於將低反射率之金屬半透射膜配置於金屬層上後,形成介電體或金屬氧化物、金屬氮化物、金屬氮氧化物、金屬碳化物層之方法(例如專利文獻1~7)。 Therefore, as a method of reducing the reflectance, a method of forming a dielectric layer or a metal oxide, a metal nitride, a metal oxynitride, or a metal carbide layer on a metal layer to form a two-layer or three-layer layer is proposed; A method of forming a dielectric or metal oxide, a metal nitride, a metal oxynitride, or a metal carbide layer after disposing a low-reflectivity metal semi-transmissive film on a metal layer (for example, Patent Documents 1 to 7).
即,於專利文獻1中,揭示有一種透明導電性膜,其係使由氮化銅及氧構成之黑化層作為電漿顯示器用防電磁波膜功能膜形成於基材上而成之積層體,不會因配線部之金屬光澤反射光而降低配置於觸控面板下之顯示器之視認性。 In other words, Patent Document 1 discloses a transparent conductive film in which a blackened layer made of copper nitride and oxygen is formed on a substrate as an electromagnetic shielding film functional film for a plasma display. The visibility of the display disposed under the touch panel is not reduced by the metallic luster of the wiring portion.
於專利文獻2中,揭示有一種膜狀觸控面板感測器,其藉由在設於膜上之條紋或網格狀的銅配線之視認側形成黑色之氧化銅被膜而抑制來自配線之反射。 Patent Document 2 discloses a film-shaped touch panel sensor that suppresses reflection from wiring by forming a black copper oxide film on the viewing side of a stripe or grid-like copper wiring provided on the film. .
於專利文獻3中,揭示有一種觸控面板感測器,其藉由在絕緣基材上形成由金屬材料構成之感測器電極,及形成於感測器電極上之由無機氧化物材料構成的兼為密接層之吸收層,可進行高精細之蝕刻,而且為低電阻。 Patent Document 3 discloses a touch panel sensor which is formed of an inorganic oxide material by forming a sensor electrode made of a metal material on an insulating substrate and an electrode formed on the sensor electrode. The absorbing layer, which is also an adhesive layer, can be etched with high precision and has low resistance.
於專利文獻4中,揭示有藉由在透明基板上積層由選自介電性物質、金屬、金屬之合金、金屬之氧化物、金屬之氮化物、金屬之氮氧化物及金屬之碳化物組成之群中1種以上構成的作為黑化層之吸收層,及含有選自Ni、Mo、Ti、Cr、Al、Cu、Fe、Co、V、Au及Ag之1種以上之導電層,而改善導電層之視認性及對於外部光之反射特性。 Patent Document 4 discloses that a laminate of a dielectric material, a metal, a metal alloy, a metal oxide, a metal nitride, a metal oxynitride, and a metal carbide is formed on a transparent substrate. An absorption layer as a blackening layer composed of one or more types of the group, and a conductive layer containing at least one selected from the group consisting of Ni, Mo, Ti, Cr, Al, Cu, Fe, Co, V, Au, and Ag, and Improve the visibility of the conductive layer and the reflection characteristics for external light.
又,於專利文獻5中,揭示有於由鍍銅層構成之導電體層之透明樹脂基板側設置由銅、鎳及氧構成之黑化層,於專利文獻6中,揭示有藉由依序具備黑化層、金屬層、基材、黑化層、金屬層,並以氮化銅構成黑化層,而抑制因金屬光澤反射光所導致之顯示器之視認性降低,於專利文獻7中,揭示有金屬層使用Ni-Zn膜,導電層使用Cu膜。 Further, Patent Document 5 discloses that a blackened layer made of copper, nickel, and oxygen is provided on the transparent resin substrate side of the conductor layer made of a copper plating layer, and Patent Document 6 discloses that black is provided in order. The chemical layer, the metal layer, the substrate, the blackening layer, and the metal layer, and the blackening layer is formed of copper nitride, and the visibility of the display due to the metallic gloss reflected light is suppressed from being lowered, and Patent Document 7 discloses that A Ni-Zn film is used for the metal layer, and a Cu film is used for the conductive layer.
如此,於專利文獻1~7中,作為形成吸收層之物質,揭示有高折射率透明薄膜、透明導電膜、功能性透明層、金屬氧化物、金屬氮化物、金屬氮氧化物、介電體物質等。 As described above, in Patent Documents 1 to 7, a high refractive index transparent film, a transparent conductive film, a functional transparent layer, a metal oxide, a metal nitride, a metal oxynitride, and a dielectric are disclosed as a material for forming an absorption layer. Substance and so on.
根據專利文獻1~7等之方法,藉由利用黑化層或吸收層可吸收由金屬所導致之反射,並且將多層反覆積層,可進一步降低反射率。 According to the methods of Patent Documents 1 to 7, etc., the reflectance caused by the metal can be absorbed by using the blackening layer or the absorbing layer, and the multilayer can be overlaid to further reduce the reflectance.
[專利文獻1]日本特開2013-169712號公報 [Patent Document 1] Japanese Laid-Open Patent Publication No. 2013-169712
[專利文獻2]日本特開2013-206315號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2013-206315
[專利文獻3]日本特開2013-149196號公報 [Patent Document 3] Japanese Laid-Open Patent Publication No. 2013-149196
[專利文獻4]日本特表2013-540331號公報 [Patent Document 4] Japanese Patent Publication No. 2013-540331
[專利文獻5]日本特開2008-311565號公報 [Patent Document 5] Japanese Patent Laid-Open Publication No. 2008-311565
[專利文獻6]日本特開2013-129183號公報 [Patent Document 6] Japanese Laid-Open Patent Publication No. 2013-129183
[專利文獻7]日本特開2007-308761號公報 [Patent Document 7] Japanese Patent Laid-Open Publication No. 2007-308761
然而,專利文獻1~7之吸收層或黑化層所使用之物質於可見光範圍內之折射率(n)為1.4~2.5左右,消光係數(k)為0.01~0.25,故吸收層或黑化層為吸收少之透明之薄膜或層。 However, the materials used in the absorption layer or the blackening layer of Patent Documents 1 to 7 have a refractive index (n) of about 1.4 to 2.5 in the visible light range, and an extinction coefficient (k) of 0.01 to 0.25, so that the absorption layer or blackening The layer is a transparent film or layer that absorbs less.
因此,即便使專利文獻1~7之吸收層或黑化層以降低可見光範圍內之反射率為目的積層於金屬層之表面,亦會由於光之干涉而產生可見光範圍內之反射率之極大值或極小值而產生干涉色,並且無法獲得所期待之程度之反射率降低之效果。 Therefore, even if the absorption layer or the blackening layer of Patent Documents 1 to 7 is laminated on the surface of the metal layer for the purpose of reducing the reflectance in the visible light range, the maximum value of the reflectance in the visible light range due to the interference of light is generated. The interference color is generated at a minimum value, and the effect of reducing the reflectance to the extent expected is not obtained.
又,專利文獻1~7中,由於使各層反覆積層,故各層之蝕刻速率之差變大,對選擇物質產生限制。 Further, in Patent Documents 1 to 7, since the layers are repeatedly laminated, the difference in the etching rate of each layer is increased, and the selected substance is restricted.
專利文獻1~7之吸收層或黑化層由於為金屬化合物薄膜,故會產生如下現象:於圖案化步驟中,無法與金屬層一次蝕刻,需要與金屬層不同之蝕刻劑,或者即便可蝕刻,亦無法整合金屬層與金屬化合物層之蝕刻速率,積層構成之任一層膜會過蝕刻或蝕刻不足,無法形成微細圖案如預期。 Since the absorption layer or the blackening layer of Patent Documents 1 to 7 is a metal compound film, there is a phenomenon that in the patterning step, the metal layer cannot be etched once, and an etchant different from the metal layer is required, or even if it can be etched It is also impossible to integrate the etching rate of the metal layer and the metal compound layer, and any one of the layers formed by the laminate may be overetched or etched insufficiently, and a fine pattern cannot be formed as expected.
又,於使用作為透明氧化物半導體物質之透明導電膜以外之 金屬化合物作為吸收層或黑化層之情形時,根據吸收層或黑化層之導電性之有無或值,有產生於與其他連接電極之連接中增加步驟之需要,或改變膜構成之需要的情形,於用作電極之情形時,產生限制。 Further, in addition to the use of a transparent conductive film as a transparent oxide semiconductor material In the case of a metal compound as an absorbing layer or a blackening layer, depending on the presence or absence of conductivity of the absorbing layer or the blackening layer, there is a need to add a step to the connection with other connecting electrodes, or to change the composition of the film. In the case, when used as an electrode, a limitation is imposed.
本發明為鑒於上述課題而成者,本發明之目的在於提供一種減少因金屬特有之光澤導致之眩光(反射率)之積層體、其製造方法及電子機器。 The present invention has been made in view of the above problems, and an object of the present invention is to provide a laminate having a glare (reflectance) which is reduced by the gloss of a metal, a method for producing the same, and an electronic device.
本發明之另一目的在於提供一種積層體、其製造方法及電子機器,該積層體能夠以較少之層構成使可見光範圍內之金屬之反射率儘量降低為平坦之反射率而成為目視黑化之色調,於積層為層狀之狀態下亦可藉由濕式蝕刻一次形成微細圖案,具備具有對應於低電阻之金屬層之導電性之最佳吸收層。 Another object of the present invention is to provide a laminate, a method for producing the same, and an electronic device which can be visually blackened by reducing the reflectance of a metal in the visible light range to a flat reflectance with a small number of layers. The color tone may be formed into a fine pattern once by wet etching in a state where the laminate is layered, and an optimum absorption layer having conductivity corresponding to a metal layer having low resistance may be provided.
上述課題可藉由本發明之積層體解決:本發明之積層體由透明基板、形成於該基板上之金屬層及於該金屬層之至少一面上以與該面接觸之方式形成之金屬化合物層構成,上述金屬層由具備至少1層比電阻1.0μΩ‧cm~10μΩ‧cm之金屬或以該金屬為主成分之合金之層,比電阻為10μΩ‧cm以下之金屬層構成,上述金屬化合物層由混合物構成,該混合物為透明氧化物半導體物質與至少一種以上具有與鋅(Zn)同等以上之氧化物生成自由能之金屬之混合物。 The above problem can be solved by the laminated body of the present invention. The laminated body of the present invention comprises a transparent substrate, a metal layer formed on the substrate, and a metal compound layer formed on at least one surface of the metal layer in contact with the surface. The metal layer is composed of a metal layer having at least one layer of a specific resistance of 1.0 μΩ·cm to 10 μΩ·cm or a metal containing the metal as a main component, and a specific resistance of 10 μΩ·cm or less. The mixture is composed of a mixture of a transparent oxide semiconductor material and at least one metal having a free energy of formation of an oxide equal to or higher than zinc (Zn).
由於以此方式構成,故可將具有導電性之透明氧化物半導體物質與具有與鋅(Zn)同等以上之氧化物生成自由能之金屬任意地組合,可以電特性(導電性)、光學特性(折射率及消光係數)、蝕刻特性(蝕刻劑中之溶解性、蝕刻速率)成為所欲之值之方式自由地控制。 Since it is configured in this manner, the conductive transparent oxide semiconductor material can be arbitrarily combined with a metal having an oxide formation free energy equal to or higher than zinc (Zn), and electrical properties (electric conductivity) and optical properties can be obtained ( The refractive index and the extinction coefficient, and the etching characteristics (solubility in the etchant, etching rate) are freely controlled so as to have a desired value.
因此,可利用較少層構成達成如下之導電性積層體:容易電性配線連接於其他金屬配線,確保良好之導電性,同時藉由降低自視認側之金屬表面反射率並且黑化,可抑制因金屬層所產生之眩光,可藉由濕式蝕刻一次形成任意微細圖案。 Therefore, it is possible to achieve a conductive laminated body by using a small number of layers: it is easy to electrically connect the wiring to other metal wirings, and to ensure good electrical conductivity, and at the same time, it can be suppressed by reducing the reflectance of the metal surface of the self-viewing side and blackening. Due to the glare generated by the metal layer, any fine pattern can be formed by wet etching once.
本發明之積層體於用於電子機器用之電極材料之情形時,可提高響應速度,並且藉由微細加工及反射率降低改善視認性,藉由一次蝕刻形成圖案,最低限度之層構成,藉此可謀求生產性之提高及成本降低。 When the laminate of the present invention is used for an electrode material for an electronic device, the response speed can be improved, and the visibility can be improved by microfabrication and reflectance reduction, and the pattern can be formed by one etching, and the minimum layer composition can be borrowed. This can improve productivity and reduce costs.
又,由於金屬化合物層由混合物構成,該混合物為透明氧化物半導體物質與具有與鋅(Zn)同等以上之氧化物生成自由能之金屬之混合物構成,故確保導電性,並且可謀求光學常數(折射率、消光係數及吸收)之適當化,積層體之設計變得容易。又,可獲得具備具有良好導電性之光吸收層之積層體。 Further, since the metal compound layer is composed of a mixture, the mixture is composed of a mixture of a transparent oxide semiconductor material and a metal having a free energy of oxide formation equivalent to or higher than zinc (Zn), so that conductivity is ensured, and an optical constant can be obtained ( The design of the laminated body is facilitated by the appropriateness of the refractive index, the extinction coefficient, and the absorption. Further, a laminate having a light absorbing layer having good conductivity can be obtained.
又,與僅由金屬氧化物、金屬氮化物、金屬氮氧化物、金屬碳化物等化合物構成之情形相比,成為吸收大之層,故可大幅地降低金屬層表面之反射率,於製成僅由金屬層及1層金屬化合物層構成之2層構成之情形時,積層體之眩光亦降低,於將本發明之積層體用於顯示器等之情形時,視認性提高。 Further, since it is made of a compound which is composed only of a metal oxide, a metal nitride, a metal oxynitride, or a metal carbide, it has a large absorption layer, so that the reflectance of the surface of the metal layer can be greatly reduced. When the two layers of the metal layer and the one metal compound layer are formed, the glare of the laminate is also lowered, and when the laminate of the present invention is used for a display or the like, the visibility is improved.
由於視認性提高,故本發明之積層體可較佳地用於各種顯示元件或觸控面板等要求外觀美觀之機器之顯示器等,可用作顯示機器用、發光元件用、觸控面板用、太陽電池用、其他電子機器等之電極。 Since the visibility is improved, the laminate of the present invention can be preferably used for displays such as display devices, touch panels, and the like which are required to have a beautiful appearance, and can be used for display devices, light-emitting elements, and touch panels. Electrodes for solar cells, other electronic devices, etc.
又,上述金屬層由具備至少1層比電阻1.0μΩ‧cm~10μΩ‧cm之金屬或以該金屬為主成分之合金之層,比電阻為10μΩ‧cm 以下之金屬層構成,因為於金屬層使用低電阻之金屬,故於由金屬層及金屬化合物層形成配線圖案之情形時,可使配線圖案變細,故即便用於顯示器表面之觸控面板等,亦可維持視認性。 Further, the metal layer is a layer having at least one layer of a metal having a specific resistance of 1.0 μΩ·cm to 10 μΩ·cm or an alloy containing the metal as a main component, and has a specific resistance of 10 μΩ·cm. In the case of using a metal layer having a low resistance in the metal layer, when the wiring pattern is formed from the metal layer and the metal compound layer, the wiring pattern can be made thinner, so that the touch panel is used for the surface of the display. It can also maintain visibility.
本發明之積層體於濕式蝕刻製程中,可使金屬層與金屬化合物層或金屬化合物層、金屬層及金屬化合物層一次形成圖案,亦可實現4μm之微細圖案。因此,作為觸控面板、顯示元件、發光元件、光電轉換元件等之主要電極或輔助電極及與端子之連接電極發揮良好之功能。 In the wet etching process of the present invention, the metal layer and the metal compound layer, the metal compound layer, the metal layer and the metal compound layer can be patterned once, and a fine pattern of 4 μm can be realized. Therefore, it functions as a main electrode or an auxiliary electrode of a touch panel, a display element, a light-emitting element, a photoelectric conversion element, and the like, and a connection electrode with a terminal.
具有與鋅(Zn)同等以上之氧化物生成自由能之金屬為可確保導電性並且不易氧化之金屬。因此,藉由在金屬化合物層中混合具有與鋅(Zn)同等以上之氧化物生成自由能之金屬,可有效地利用不易氧化之金屬所具有之吸收大之性質。 A metal having an oxide generation free energy equal to or higher than zinc (Zn) is a metal which ensures conductivity and is not easily oxidized. Therefore, by mixing a metal having a free energy of oxide formation equivalent to or higher than zinc (Zn) in the metal compound layer, it is possible to effectively utilize the absorption property of the metal which is not easily oxidized.
又,不僅金屬層,金屬化合物層亦為導電性,故可與其他配線容易地電連接,可由本發明之金屬層及金屬化合物層形成配線圖案而用作配線。 Moreover, not only the metal layer but also the metal compound layer is electrically conductive, so that it can be electrically connected to other wirings easily, and the wiring pattern can be formed by the metal layer and the metal compound layer of the present invention.
此時,上述金屬層亦可由上述至少1層上述合金之層及由與作為該合金之層之主成分之上述金屬種類不同之金屬構成的不同種金屬層積層而成。 In this case, the metal layer may be formed by laminating at least one layer of the above-mentioned alloy and a different kind of metal composed of a metal different from the metal species which is a main component of the layer of the alloy.
由於以此方式構成,故容易調整積層體之光學常數或蝕刻速率等特性。 Since it is configured in this manner, it is easy to adjust characteristics such as optical constants and etching rates of the laminated body.
此時,上述金屬層亦可由2層或3層構成,該2層或3層積層有:由銅(Cu)、鋁(Al)、銀(Ag)或該等金屬之合金構成之單一層,及選自由鉬(Mo)層、鉬合金層、鋁(Al)層、鋁合金層組成之群中之層。 In this case, the metal layer may be composed of two or three layers, and the two or three layers may be a single layer composed of copper (Cu), aluminum (Al), silver (Ag) or an alloy of the metals. And a layer selected from the group consisting of a molybdenum (Mo) layer, a molybdenum alloy layer, an aluminum (Al) layer, and an aluminum alloy layer.
由於以此方式構成,故可將金屬層設為低電阻,於由金屬層及金屬化合物層形成配線圖案之情形時,可使配線圖案變細,故即便用於顯示器表 面之觸控面板等,亦可維持視認性。 Since it is configured in this manner, the metal layer can be made low-resistance, and when the wiring pattern is formed by the metal layer and the metal compound layer, the wiring pattern can be made thinner, so that even for the display table The touch panel and the like can also maintain visibility.
此時,上述金屬化合物層於可見光範圍(400~700nm)之折射率(n)可為2.0~2.8,消光係數(k)可為0.6~1.6。 In this case, the refractive index (n) of the metal compound layer in the visible light range (400 to 700 nm) may be 2.0 to 2.8, and the extinction coefficient (k) may be 0.6 to 1.6.
由於以此方式構成,故可構成抑制反射,無紅色、黃色、藍色等之暗黑色之積層體。 Since it is configured in this manner, it is possible to constitute a laminated body which suppresses reflection and has no dark black such as red, yellow or blue.
此時,上述金屬化合物層亦可由如下之層構成:由氧化銦(In2O3)、氧化鋅(ZnO)或二氧化錫(SnO2),或者以氧化銦(In2O3)、氧化鋅(ZnO)或二氧化錫(SnO2)作為主成分而含有添加物之1或2種透明氧化物半導體物質,與具有與鋅(Zn)同等以上之氧化物生成自由能之金屬之混合物構成之層。 In this case, the metal compound layer may be composed of indium oxide (In 2 O 3 ), zinc oxide (ZnO) or tin dioxide (SnO 2 ), or indium oxide (In 2 O 3 ), oxidation. One or two kinds of transparent oxide semiconductor materials containing zinc (ZnO) or tin dioxide (SnO 2 ) as a main component, and a mixture of metals having free energy of oxide formation equivalent to or higher than zinc (Zn) Layer.
由於以此方式構成,故可構成可見光範圍內之平均反射率及最大反射率與最小反射率之差小,無紅色、黃色、藍色等之暗黑色之積層體。 Since it is configured in this manner, it is possible to form an average reflectance in the visible light range and a small difference between the maximum reflectance and the minimum reflectance, and there is no dark black laminated body such as red, yellow or blue.
又,於金屬化合物層使用2種透明氧化物半導體物質之情形時,藉由改變2種透明氧化物半導體物質之比率,可廣泛地選定積層體之光學常數或蝕刻速率等。 Further, when two kinds of transparent oxide semiconductor materials are used for the metal compound layer, the optical constants, etching rates, and the like of the laminate can be widely selected by changing the ratio of the two types of transparent oxide semiconductor materials.
此時,上述具有與鋅(Zn)同等以上之氧化物生成自由能之金屬可為選自含有鋅(Zn)、銅(Cu)、鎳(Ni)、鉬(Mo)、鈷(Co)、鉛(Pb)、鉬合金之群中之任一種以上之金屬。 In this case, the metal having the oxide formation free energy equal to or higher than zinc (Zn) may be selected from the group consisting of zinc (Zn), copper (Cu), nickel (Ni), molybdenum (Mo), and cobalt (Co). Any one or more of a group of lead (Pb) and molybdenum alloy.
如此,於金屬化合物層中添加可確保導電性並且不易氧化之該等金屬,故可增大金屬化合物層之吸收,可降低積層體之反射率。 As described above, by adding such metals to the metal compound layer which ensure conductivity and are not easily oxidized, the absorption of the metal compound layer can be increased, and the reflectance of the laminate can be reduced.
此時,上述金屬化合物層可由上述透明氧化物半導體物質、及具有與鋅(Zn)同等以上之氧化物生成自由能之金屬以體積比8:2~5: 5混合而成。 In this case, the metal compound layer may be in a volume ratio of 8:2 to 5 by the transparent oxide semiconductor material and a metal having a free energy equivalent to that of zinc (Zn): 5 mixed.
由於以此方式構成,故確保導電性,且可謀求光學常數(折射率、消光係數及吸收)之適當化,可構成可見光範圍內之平均反射率、及最大反射率與最小反射率之差較小,無紅色、黃色、藍色等之暗黑色之積層體。 Since it is configured in this manner, it is possible to ensure conductivity and to optimize the optical constants (refractive index, extinction coefficient, and absorption), and to form an average reflectance in the visible light range and a difference between the maximum reflectance and the minimum reflectance. Small, no dark, black, blue, etc.
此時,上述金屬化合物層可含有氧(O)、氮(N)、碳(C)組成之群中之一種以上,上述金屬化合物層之膜厚可為30nm~60nm之範圍。 In this case, the metal compound layer may contain one or more of oxygen (O), nitrogen (N), and carbon (C), and the thickness of the metal compound layer may be in the range of 30 nm to 60 nm.
由於以此方式構成,故可藉由調整金屬化合物層中之氮、氧或碳之量而適當地控制構成積層體之金屬化合物層之光學常數(折射率、消光係數、吸收)。又,金屬化合物層中之氮、氧或碳兼具導電性及蝕刻特性(蝕刻速率)之調整功能,故可調整為電性、光學及化學上最佳之膜質。又,根據所含有之反應性氣體,可調整之蝕刻特性及光學特性之範圍廣,金屬化合物層可使用更多種類之金屬或透明氧化物半導體物質。又,可將金屬化合物層及金屬層之積層物製成微細圖案。 Since it is configured in this manner, the optical constant (refractive index, extinction coefficient, and absorption) of the metal compound layer constituting the laminate can be appropriately controlled by adjusting the amounts of nitrogen, oxygen, or carbon in the metal compound layer. Further, since nitrogen, oxygen or carbon in the metal compound layer has both an adjustment function of conductivity and etching characteristics (etching rate), it can be adjusted to an electrical, optical, and chemical film quality. Further, depending on the reactive gas contained, a wide range of adjustable etching characteristics and optical characteristics can be used, and a wider variety of metals or transparent oxide semiconductor materials can be used for the metal compound layer. Further, the laminate of the metal compound layer and the metal layer can be made into a fine pattern.
進而,於在金屬層之與基板為相反側之面上形成金屬化合物層之情形時,積層體之表面被由金屬之氮化物、氧化物或碳化物構成之導電性材料被覆,故可製成環境耐性優異之積層體。 Further, when a metal compound layer is formed on the surface of the metal layer opposite to the substrate, the surface of the layered body is covered with a conductive material made of a nitride, an oxide or a carbide of a metal, so that it can be made. A laminate with excellent environmental resistance.
又,可將具有導電性之透明氧化物半導體物質、具有與鋅(Zn)同等以上之氧化物生成自由能之金屬、及氧(O)、氮(N)、碳(C)之任一種以上任意地組合,可以電特性(導電性)、光學特性(折射率及消光係數)、蝕刻特性(蝕刻劑中之溶解性、蝕刻速率)成為所欲之值之方式自由地控制。 Further, a transparent oxide semiconductor material having conductivity, a metal having free energy for forming an oxide equal to or higher than zinc (Zn), and at least one of oxygen (O), nitrogen (N), and carbon (C) can be used. Arbitrarily combined, the electrical properties (conductivity), optical properties (refractive index and extinction coefficient), etching characteristics (solubility in the etchant, and etching rate) can be freely controlled so as to have desired values.
因此,可利用較少層構成確保如下之導電性積層體:容易電性配線連接於其他金屬配線,確保良好之導電性,並且可藉由降低自視認側之金屬表面反射率(低反射率,且黑化)而抑制眩光,進而,可藉由濕式蝕刻一次形成任意微細圖案。 Therefore, it is possible to ensure a conductive laminated body by using a small number of layers: easy electrical wiring is connected to other metal wirings, ensuring good electrical conductivity, and by reducing the reflectance of the metal surface from the viewing side (low reflectance, And blackening) to suppress glare, and further, an arbitrary fine pattern can be formed by wet etching once.
本發明之積層體於用於電子機器用之電極材料之情形時,可提高響應速度,並且藉由微細加工及降低反射率而改善視認性,藉由一次蝕刻形成圖案,層構成為最低限度,而可謀求生產性之提高及成本降低。 When the laminate of the present invention is used for an electrode material for an electronic device, the response speed can be improved, and the visibility can be improved by microfabrication and reduction of reflectance, and the pattern can be formed by one etching, and the layer composition is minimized. It is possible to improve productivity and reduce costs.
此時,可於可見光範圍(400~700nm)中,上述積層體對於自上述金屬化合物層側入射之光之反射率平均為1.0%以上15%以下,最大反射率與最小反射率之差為10%以下,目視呈現暗色。 In this case, in the visible light range (400 to 700 nm), the reflectance of the laminated body on the side of the metal compound layer side is 1.0% or more and 15% or less on average, and the difference between the maximum reflectance and the minimum reflectance is 10 Below %, the visual appearance is dark.
由於以此方式構成,故降低積層體之眩光,於將本發明之積層體用於顯示器等之情形時提高視認性。 According to this configuration, the glare of the laminated body is lowered, and the visibility of the laminated body of the present invention is improved when it is used for a display or the like.
由於視認性提高,故本發明之積層體可較佳地用於各種顯示元件或觸控面板等要求外觀美觀之機器之顯示器等,可用作顯示機器用、發光元件用、觸控面板用、太陽電池用、其他電子機器等之電極。 Since the visibility is improved, the laminate of the present invention can be preferably used for displays such as display devices, touch panels, and the like which are required to have a beautiful appearance, and can be used for display devices, light-emitting elements, and touch panels. Electrodes for solar cells, other electronic devices, etc.
為了使積層體進一步呈現暗黑色,重要的是選定最大反射率與最小反射率之差儘量變小之物質,本發明中,以最大反射率與最小反射率之差成為10%以下之方式進行調整,故可獲得良好之暗黑色之積層體。 In order to further make the laminated body dark black, it is important to select a substance whose difference between the maximum reflectance and the minimum reflectance is as small as possible. In the present invention, the difference between the maximum reflectance and the minimum reflectance is 10% or less. Therefore, a good dark black layer body can be obtained.
此時,可具備本發明之積層體,使上述金屬層及於該金屬層之至少一面上以與該面接觸之方式形成之金屬化合物層,形成於上述基板上之至少一部分,或經圖案化而形成。 In this case, the laminate of the present invention may be provided, and the metal layer and the metal compound layer formed on at least one surface of the metal layer in contact with the surface may be formed on at least a part of the substrate or patterned. And formed.
由於以此方式構成,故可將本發明之積層體較佳地用於各種顯示元件 或觸控面板等要求外觀美觀之機器之顯示器等,可用作顯示機器用、發光元件用、觸控面板用、太陽電池用、其他電子機器等之電極。 Since it is constituted in this manner, the laminate of the present invention can be preferably used for various display elements. A display such as a touch panel that requires a beautiful appearance can be used as an electrode for a display device, a light-emitting element, a touch panel, a solar cell, or another electronic device.
上述課題可藉由本發明之積層體之製造方法解決,本發明之積層體之製造方法進行如下步驟:金屬層形成步驟:於透明基板上成膜至少1層比電阻1.0μΩ‧cm~10μΩ‧cm之金屬或以該金屬為主成分之合金之層,形成比電阻為10μΩ‧cm以下之金屬層;及金屬化合物層形成步驟:於該金屬層形成步驟之前、之後中的至少一者,使透明氧化物半導體物質與至少一種以上具有與鋅(Zn)同等以上之氧化物生成自由能之金屬之混合物成膜,形成具有導電性之作為光吸收層之金屬化合物層。 The above problem can be solved by the method for producing a laminate according to the present invention. The method for producing a laminate according to the present invention comprises the steps of: forming a metal layer: forming at least one layer of a specific resistance of 1.0 μΩ·cm to 10 μΩ·cm on a transparent substrate. a metal layer or a layer of an alloy containing the metal as a main component to form a metal layer having a specific resistance of 10 μΩ·‧ cm or less; and a metal compound layer forming step of: at least one of before and after the metal layer forming step is made transparent The oxide semiconductor material is formed into a film with a mixture of at least one or more metals having an oxide formation free energy equal to or higher than zinc (Zn) to form a conductive metal compound layer as a light absorbing layer.
金屬化合物層由混合物構成,該混合物為透明氧化物半導體物質與具有與鋅(Zn)同等以上之氧化物生成自由能之金屬之混合物,故確保導電性,並且可謀求光學常數(折射率、消光係數及吸收)之適當化,容易進行積層體之設計。 The metal compound layer is composed of a mixture of a transparent oxide semiconductor material and a metal having a free energy of oxide formation equivalent to or higher than zinc (Zn), thereby ensuring conductivity and achieving optical constant (refractive index, extinction) The appropriateness of the coefficient and absorption) makes it easy to design the laminate.
又,與僅由金屬氧化物、金屬氮化物、金屬氮氧化物、金屬碳化物等化合物構成之情形相比,成為吸收較大之層,故可大幅降低金屬層表面之反射率,即便於設為僅由金屬層及1層金屬化合物層構成之2層構成之情形時,亦降低積層體之眩光,於將本發明之積層體用於顯示器等之情形時提高視認性。 Moreover, compared with a case where only a metal oxide, a metal nitride, a metal oxynitride, or a metal carbide is used, it is a layer which absorbs a large layer, and the reflectance of the surface of a metal layer can be drastically reduced, even if it is set. In the case of a two-layer structure composed of only a metal layer and a single metal compound layer, the glare of the laminate is also lowered, and the visibility of the laminate of the present invention is improved when used in a display or the like.
由於視認性提高,故本發明之積層體可較佳地用於各種顯示元件或觸控面板等要求外觀美觀之機器之顯示器等,可用作顯示機器用、發光元件用、觸控面板用、太陽電池用、其他電子機器等之電極。 Since the visibility is improved, the laminate of the present invention can be preferably used for displays such as display devices, touch panels, and the like which are required to have a beautiful appearance, and can be used for display devices, light-emitting elements, and touch panels. Electrodes for solar cells, other electronic devices, etc.
又,上述金屬層由具備至少一層比電阻1.0μΩ‧cm~10 μΩ‧cm之金屬或以該金屬為主成分之合金之層,比電阻為10μΩ‧cm以下之金屬層構成,由於金屬層使用低電阻之金屬,故於由金屬層及金屬化合物層形成配線圖案之情形時,可使配線圖案變細,故即便用於顯示器表面之觸控面板等亦可維持視認性。 Further, the metal layer is provided with at least one layer of specific resistance of 1.0 μΩ ‧ cm to 10 A metal layer of μΩ·cm or a layer of an alloy containing the metal as a main component is composed of a metal layer having a specific resistance of 10 μΩ··cm or less. Since a metal having a low resistance is used for the metal layer, a wiring pattern is formed from the metal layer and the metal compound layer. In this case, the wiring pattern can be made thinner, so that the touch panel or the like used for the surface of the display can maintain visibility.
根據本發明,可將具有導電性之透明氧化物半導體物質及至少一種以上具有與鋅(Zn)同等以上之氧化物生成自由能之金屬任意地組合,可以電特性(導電性)、光學特性(折射率及消光係數)、蝕刻特性(蝕刻劑中之溶解性、蝕刻速率)成為所欲之值之方式自由地控制。 According to the present invention, a conductive transparent oxide semiconductor material and at least one metal having at least one oxide free energy equivalent to zinc (Zn) can be arbitrarily combined, and electrical properties (electric conductivity) and optical properties can be obtained ( The refractive index and the extinction coefficient, and the etching characteristics (solubility in the etchant, etching rate) are freely controlled so as to have a desired value.
因此,可利用較少層構成達成如下導電性積層體,其容易電性配線連接於其他金屬配線,確保良好之導電性,並且藉由降低自視認側之金屬表面反射率並且黑化,可抑制因金屬層所產生之眩光,可藉由濕式蝕刻一次形成任意微細圖案。 Therefore, it is possible to achieve the following conductive laminated body by using a small number of layers, which is easy to be electrically connected to other metal wirings, and to ensure good electrical conductivity, and can be suppressed by reducing the reflectance of the metal surface from the viewing side and blackening. Due to the glare generated by the metal layer, any fine pattern can be formed by wet etching once.
本發明之積層體於用於電子機器用之電極材料之情形時,可提高響應速度,並且藉由微細加工及反射率降低改善視認性,一次蝕刻形成圖案,最低限度之層構成,藉此可謀求生產性之提高及成本降低。 When the laminate of the present invention is used for an electrode material for an electronic device, the response speed can be improved, and the visibility can be improved by microfabrication and reflectance reduction, and the pattern can be formed by one etching, and the minimum layer can be formed. Seeking improvement in productivity and cost reduction.
1‧‧‧積層體 1‧‧ ‧ laminated body
20‧‧‧金屬層 20‧‧‧metal layer
30a、30b‧‧‧金屬化合物層 30a, 30b‧‧‧ metal compound layer
圖1係本發明之一實施形態之積層體1之概略剖面圖。 Fig. 1 is a schematic cross-sectional view showing a laminated body 1 according to an embodiment of the present invention.
圖2係表示於改變ZnO與Cu之比率而成膜金屬化合物層之實施例1~4中,形成有金屬化合物層之基板於400~700nm之折射率之測量值的圖。 Fig. 2 is a graph showing measured values of the refractive index of a substrate on which a metal compound layer is formed at 400 to 700 nm in Examples 1 to 4 in which the ratio of ZnO to Cu is changed to form a film metal compound layer.
圖3係表示於改變ZnO與Cu之比率而成膜金屬化合物層之實施例1~4之附有金屬化合物層之基板之消光係數之計算值的圖。 Fig. 3 is a graph showing the calculated values of the extinction coefficient of the substrate with the metal compound layer of Examples 1 to 4 in which the ratio of ZnO to Cu was changed to form a film metal compound layer.
圖4係表示於改變ZnO與Cu之比率而成膜金屬化合物層後,成膜由Cu構成之金屬層之實施例1~4之積層體之反射率之測量值的圖。 Fig. 4 is a graph showing measured values of the reflectances of the laminates of Examples 1 to 4 in which a metal layer composed of Cu was formed by changing the ratio of ZnO to Cu to form a film metal compound layer.
圖5係表示於改變ZnO與Cu之比率而成膜金屬化合物層後,成膜由Cu構成之金屬層之實施例1~4之積層體之平均反射率及最大反射率與最小反射率之差的圖。 5 is a graph showing the average reflectance and the difference between the maximum reflectance and the minimum reflectance of the laminates of Examples 1 to 4 in which a metal layer composed of Cu is formed by changing the ratio of ZnO to Cu to form a film metal compound layer. Figure.
圖6係表示改變氮氣或氧氣導入量而成膜Zn-Cu(5:5)金屬化合物層之實施例5~14之附有金屬化合物層之基板之折射率的圖。 Fig. 6 is a view showing the refractive index of the substrate with the metal compound layer of Examples 5 to 14 in which the amount of nitrogen or oxygen introduced is changed to form a film Zn-Cu (5:5) metal compound layer.
圖7係表示改變氮氣或氧氣導入量而成膜Zn-Cu(5:5)金屬化合物層之實施例5~14之附有金屬化合物層之基板之消光係數的圖。 Fig. 7 is a view showing the extinction coefficient of the substrate with the metal compound layer of Examples 5 to 14 in which the amount of nitrogen or oxygen introduced is changed to form a film Zn-Cu (5:5) metal compound layer.
圖8係表示改變氮氣或氧氣導入量而成膜Zn-Cu(5:5)金屬化合物層後,成膜由Cu構成之金屬層之實施例5~14之積層體之反射率之測量值的圖。 Figure 8 is a graph showing the measured values of the reflectance of the laminates of Examples 5 to 14 in which a metal layer composed of Cu is formed by changing the amount of nitrogen or oxygen introduced into a film of a Zn-Cu (5:5) metal compound layer. Figure.
圖9係表示改變氮氣或氧氣導入量而成膜Zn-Cu(5:5)金屬化合物層後,成膜由Cu構成之金屬層之實施例5~14之積層體之平均反射率及最大反射率與最小反射率之差的圖。 Fig. 9 is a view showing the average reflectance and maximum reflection of the laminates of Examples 5 to 14 in which a metal layer composed of Cu is formed by changing a nitrogen or oxygen introduction amount to form a Zn-Cu (5:5) metal compound layer. A plot of the difference between the rate and the minimum reflectance.
圖10係表示改變In2O3與Mo之比率而成膜金屬化合物層後,成膜由Cu構成之金屬層之實施例15~19之積層體之反射率之測量值的圖。 Fig. 10 is a graph showing measured values of the reflectances of the laminates of Examples 15 to 19 in which a metal layer composed of Cu was formed by changing the ratio of In 2 O 3 to Mo to form a film metal compound layer.
圖11係表示改變In2O3與Mo之比率而成膜金屬化合物層後,成膜由Cu構成之金屬層之實施例15~19之積層體之平均反射率及最大反射率與最小反射率之差的圖。 Figure 11 is a graph showing the average reflectance and maximum reflectance and minimum reflectance of the laminates of Examples 15 to 19 in which a metal layer composed of Cu is formed by changing the ratio of In 2 O 3 to Mo to form a film metal compound layer. The difference between the maps.
圖12係表示改變ZnO-Cu與In2O3之比率而成膜金屬化合物層後,成膜由Cu構成之金屬層之實施例21~25之積層體之反射率之測量值的圖。 Fig. 12 is a graph showing measured values of the reflectances of the laminates of Examples 21 to 25 in which a metal layer composed of Cu was formed by changing the ratio of ZnO-Cu to In 2 O 3 to form a film metal compound layer.
圖13係表示改變ZnO-Cu與In2O3之比率而成膜金屬化合物層後,成膜由Cu構成之金屬層之實施例21~25之積層體之平均反射率及最大反射率與最小反射率之差的圖。 Fig. 13 is a view showing the average reflectance and the maximum reflectance and the minimum reflectance of the laminates of Examples 21 to 25 in which a metal layer composed of Cu is formed by changing the ratio of ZnO-Cu to In 2 O 3 to form a film metal compound layer. A graph of the difference in reflectance.
圖14係表示改變ZnO-Cu與SnO2之比率而成膜金屬化合物層後,成膜由Cu構成之金屬層之實施例26~30之積層體之反射率之測量值的圖。 Fig. 14 is a graph showing measured values of reflectances of the laminates of Examples 26 to 30 in which a metal layer composed of Cu was formed by changing the ratio of ZnO-Cu to SnO 2 to form a film metal compound layer.
圖15係表示改變ZnO-Cu與SnO2之比率而成膜金屬化合物層後,成膜由Cu構成之金屬層之實施例26~30之積層體之平均反射率及最大反射率與最小反射率之差的圖。 Figure 15 is a graph showing the average reflectance and maximum reflectance and minimum reflectance of the laminates of Examples 26 to 30 in which a metal layer composed of Cu is formed by changing the ratio of ZnO-Cu to SnO 2 to form a metal compound layer. The difference between the maps.
圖16係表示改變氮氣導入量而成膜ZnO-Cu與SnO2之金屬化合物層後,成膜由Cu構成之金屬層之實施例31~36之積層體之反射率之測量值的圖。 Fig. 16 is a graph showing measured values of the reflectances of the laminates of Examples 31 to 36 in which a metal layer of ZnO-Cu and SnO 2 was formed by changing the amount of introduction of nitrogen into a metal layer of Cu.
圖17係表示改變氮氣導入量而成膜ZnO-Cu與SnO2之金屬化合物層後,成膜由Cu構成之金屬層之實施例31~36之積層體之平均反射率及最大反射率與最小反射率之差的圖。 Fig. 17 is a view showing the average reflectance and the maximum reflectance and the minimum reflectance of the laminates of Examples 31 to 36 in which a metal layer composed of Cu is formed by changing the amount of introduction of nitrogen into a metal compound layer of ZnO-Cu and SnO 2 . A graph of the difference in reflectance.
圖18係表示改變氮氣導入量而成膜ZnO與Cu之金屬化合物層後,成膜MoNb膜與AlNd膜之2層構成之金屬層之實施例37~41之積層體之反射率之測量值的圖。 Figure 18 is a graph showing the measured values of the reflectance of the laminates of Examples 37 to 41 in which the metal layer of the two layers of the MoNb film and the AlNd film were formed by changing the amount of introduction of nitrogen into a metal compound layer of ZnO and Cu. Figure.
圖19係表示改變氮氣導入量而成膜ZnO與Cu之金屬化合物層後,成膜MoNb膜與AlNd膜之2層構成之金屬層之實施例37~41之積層體之平均反射率及最大反射率與最小反射率之差的圖。 Fig. 19 is a view showing the average reflectance and maximum reflection of the laminates of Examples 37 to 41 in which a metal layer composed of two layers of a MoNb film and an AlNd film is formed by changing a nitrogen gas introduction amount to form a metal compound layer of ZnO and Cu. A plot of the difference between the rate and the minimum reflectance.
圖20係表示改變膜厚而成膜ZnO與Cu之金屬化合物層後,成膜由AlNd膜或APC膜構成之金屬層之實施例42~47之積層體之反射率之測量值的 圖。 Figure 20 is a graph showing the measured values of reflectance of the laminates of Examples 42 to 47 in which a metal layer composed of an AlNd film or an APC film is formed by changing a film thickness to form a metal compound layer of ZnO and Cu. Figure.
圖21係表示改變膜厚而成膜ZnO與Cu之金屬化合物層後,成膜由AlNd膜或APC膜構成之金屬層之實施例42~47之積層體之平均反射率及最大反射率與最小反射率之差的圖。 Fig. 21 is a view showing the average reflectance and the maximum reflectance and the minimum reflectance of the laminates of Examples 42 to 47 in which a metal layer composed of an AlNd film or an APC film is formed by changing a film thickness to form a metal compound layer of ZnO and Cu. A graph of the difference in reflectance.
圖22係表示成膜相對於與Zn具有同等以上之氧化物生成自由能之2種金屬(Ni:Cu=1:1),將ZnO比率改變為1~5之金屬化合物層後,使Cu成膜之實施例54~58之積層體之平均反射率及最大反射率與最小反射率之差的圖。 Fig. 22 shows a metal compound layer in which two kinds of metals (Ni: Cu = 1:1) having a plasma formation free energy equal to or higher than that of Zn are formed, and a metal compound layer having a ZnO ratio of 1 to 5 is changed to Cu The average reflectance of the laminates of Examples 54 to 58 of the film and the difference between the maximum reflectance and the minimum reflectance.
圖23係表示改變設為Ni:Cu:ZnO=1:1:1之金屬化合物層之成膜時之氧氣流量之實施例54、59、60之積層體之平均反射率及最大反射率與最小反射率之差的圖。 Fig. 23 is a view showing the average reflectance and the maximum reflectance and the minimum reflectance of the laminates of Examples 54, 59, and 60 in which the oxygen flow rate at the time of film formation of the metal compound layer of Ni:Cu:ZnO = 1:1:1 was changed. A graph of the difference in reflectance.
圖24係表示圖22及圖23之實施例54~60中之積層體之反射率之測量值的圖。 Fig. 24 is a view showing measured values of the reflectance of the laminated body in the examples 54 to 60 of Figs. 22 and 23;
圖25係將1種金屬(Mo)與氧化物(ZnO+Al2O3)之比率設為1:2,將ZnO與Al2O3之比率變動為(5:1)、(4.5:1.5)、(4:2)而成膜50nm金屬化合物層之實施例61~63之積層體之平均反射率及最大反射率與最小反射率之差的圖。 Fig. 25 shows that the ratio of one metal (Mo) to oxide (ZnO + Al 2 O 3 ) is 1:2, and the ratio of ZnO to Al 2 O 3 is changed to (5:1), (4.5:1.5). (4:2) A graph showing the average reflectance and the difference between the maximum reflectance and the minimum reflectance of the laminates of Examples 61 to 63 in which a 50 nm metal compound layer was formed.
圖26係將1種金屬(Mo)與氧化物(ZnO+Al2O3)之比率設為1:2,將ZnO與Al2O3之比率變動為(5:1)、(4.5:1.5)、(4:2)而成膜50nm金屬化合物層之實施例61~63之積層體之反射率之測量值的圖。 Fig. 26 shows that the ratio of one metal (Mo) to oxide (ZnO + Al 2 O 3 ) is 1:2, and the ratio of ZnO to Al 2 O 3 is changed to (5:1), (4.5:1.5). (4:2) A graph showing the measured values of the reflectance of the laminates of Examples 61 to 63 in which a 50 nm metal compound layer was formed.
圖27係表示以ZnO:1種金屬(Mo):Al2O3之比率為4.5:3:1.5成膜金屬化合物層(50nm)後,成膜由Cu或Al構成之金屬層之實施例64、65 之積層體之平均反射率及最大反射率與最小反射率之差的圖。 Fig. 27 shows an embodiment 64 in which a metal layer composed of Cu or Al is formed by forming a metal compound layer (50 nm) at a ratio of ZnO:1 metal (Mo):Al 2 O 3 of 4.5:3:1.5. The average reflectance of the 65-layer laminate and the plot of the difference between the maximum reflectance and the minimum reflectance.
圖28係表示以ZnO:1種金屬(Mo):Al2O3之比率為4.5:3:1.5成膜金屬化合物層(50nm)後,成膜由Cu或Al構成之金屬層之實施例64、65之積層體之反射率之測量值的圖。 Fig. 28 shows an embodiment 64 in which a metal layer composed of Cu or Al is formed by forming a metal compound layer (50 nm) at a ratio of ZnO:1 metal (Mo):Al 2 O 3 of 4.5:3:1.5. A graph of the measured values of the reflectance of the 65-layer laminate.
圖29係表示以ZnO:1種金屬(Mo):Al2O3之比率為4.5:3:1.5成膜金屬化合物層(於40nm~60nm之間每隔5nm)後,成膜由AlNd合金構成之金屬層(100nm)作為金屬層之實施例66~70之積層體之平均反射率及最大反射率與最小反射率之差的圖。 29 is a film formation of a metal compound layer (alternating from 5 nm to 40 nm between 5 nm and 60 nm) in a ratio of ZnO:1 metal (Mo):Al 2 O 3 of 4.5:3:1.5, and the film formation is composed of an AlNd alloy. The metal layer (100 nm) is a graph of the average reflectance and the difference between the maximum reflectance and the minimum reflectance of the laminates of Examples 66 to 70 of the metal layer.
圖30係表示以ZnO:1種金屬(Mo):Al2O3之比率為4.5:3:1.5成膜金屬化合物層(於40nm~60nm之間每隔5nm)後,成膜由AlNd合金構成之金屬層(100nm)作為金屬層之實施例66~70之積層體之反射率之測量值的圖。 Fig. 30 is a view showing a film formation of a metal compound layer (each 5 nm between 40 nm and 60 nm) in a ratio of ZnO:1 metal (Mo):Al 2 O 3 of 4.5:3:1.5, and the film formation is composed of an AlNd alloy. A graph of the measured value of the reflectance of the layered bodies of Examples 66 to 70 of the metal layer (100 nm) as the metal layer.
圖31係表示將ZnO:Cu=1:1與Al2O3之比率設為(ZnO:Cu):(Al2O3)=10:3.5而成膜金屬化合物層(於35nm~65nm之間每隔15nm)後,作為金屬層使Cu成膜之實施例71~73之積層體之平均反射率及最大反射率與最小反射率之差的圖。 31 is a film metal compound layer (between 35 nm and 65 nm) in which the ratio of ZnO:Cu=1:1 to Al 2 O 3 is set to (ZnO:Cu):(Al 2 O 3 )=10:3.5. The average reflectance and the difference between the maximum reflectance and the minimum reflectance of the laminates of Examples 71 to 73 in which Cu was formed as a metal layer after every 15 nm).
圖32係表示將ZnO:Cu=1:1與Al2O3之比率設為(ZnO:Cu):(Al2O3)=10:3.5而成膜金屬化合物層(於35nm~65nm之間每隔15nm)後,使Cu成膜作為金屬層之實施例71~73之積層體之反射率之測量值的圖。 32 is a film metal compound layer (between 35 nm and 65 nm) in which the ratio of ZnO:Cu=1:1 to Al 2 O 3 is (ZnO:Cu):(Al 2 O 3 )=10:3.5. A graph showing the measured value of the reflectance of the laminate of Examples 71 to 73 in which Cu was formed as a metal layer after every 15 nm).
以下,就本發明之一實施形態之積層體,使用圖式詳細地說 明。 Hereinafter, the laminated body according to an embodiment of the present invention will be described in detail using the drawings. Bright.
<積層體1之構成> <Composition of laminated body 1>
本實施形態之積層體1可用作組裝至行動電話、行動資訊終端、遊戲機、售票機、ATM裝置、汽車導航系統等各種電子機器之液晶顯示器、電漿顯示器等顯示裝置之觸控面板之附有電極之基板。又,此外亦可用作顯示元件、發光元件、光電轉換元件等之主要電極或輔助電極及端子之連接電極。 The laminated body 1 of the present embodiment can be used as a touch panel of a display device such as a liquid crystal display or a plasma display device incorporated in various electronic devices such as a mobile phone, a mobile information terminal, a game machine, a ticket vending machine, an ATM device, and a car navigation system. A substrate with an electrode attached. Further, it can also be used as a main electrode or a auxiliary electrode of a display element, a light-emitting element, a photoelectric conversion element, or the like, and a connection electrode of a terminal.
如圖1所示,本實施形態之積層體1係於透明基板10上依序形成金屬化合物層30a、金屬層20、金屬化合物層30b而成。 As shown in FIG. 1, the laminated body 1 of this embodiment is formed by sequentially forming the metal compound layer 30a, the metal layer 20, and the metal compound layer 30b on the transparent substrate 10.
然而,本實施形態之積層體1根據應用之用途不同,亦可以不具備金屬化合物層30b之方式構成。於該情形時,於透明基板10上形成金屬層20,於透明基板10與金屬層20之間形成作為金屬化合物層之具有導電性之金屬化合物層30a。 However, the laminated body 1 of the present embodiment may be configured not to have the metal compound layer 30b depending on the application. In this case, the metal layer 20 is formed on the transparent substrate 10, and a conductive metal compound layer 30a as a metal compound layer is formed between the transparent substrate 10 and the metal layer 20.
又,本實施形態之積層體1亦可以不具備金屬化合物層30a之方式構成,於透明基板10上直接形成金屬層20,於金屬層20上形成金屬化合物層30b。 Further, the laminated body 1 of the present embodiment may be configured not to include the metal compound layer 30a, and the metal layer 20 may be directly formed on the transparent substrate 10, and the metal compound layer 30b may be formed on the metal layer 20.
基板10為公知之透明基板,由透明之玻璃材料、透明之樹脂等構成,亦可為透明之樹脂膜。 The substrate 10 is a known transparent substrate and is made of a transparent glass material, a transparent resin, or the like, and may be a transparent resin film.
金屬層20係具備一層或多層比電阻1.0μΩ‧cm~10μΩ‧cm之金屬,或以比電阻1.0μΩ‧cm~10μΩ‧cm之金屬為主成分之合金之層而成。 The metal layer 20 is formed of one or more layers of a metal having a specific resistance of 1.0 μΩ·cm to 10 μΩ·cm or a layer of a metal having a specific resistance of 1.0 μΩ·cm to 10 μΩ·cm.
作為比電阻1.0μΩ‧cm~10μΩ‧cm之金屬,例如可使用銀(Ag)、銅(Cu)、鋁(Al)等金屬單質。其原因在於:積層體1係用作電極,故除 去指定尤其高之電阻值使用之情形以外,電阻值低而可自由地形成圖案之金屬物質作為金屬層20之材料而言較佳。 As the metal having a specific resistance of 1.0 μΩ·cm to 10 μΩ··cm, for example, a metal element such as silver (Ag), copper (Cu) or aluminum (Al) can be used. The reason is that the laminated body 1 is used as an electrode, so In addition to the case where a particularly high resistance value is used, a metal material having a low resistance value and freely patterning is preferable as the material of the metal layer 20.
又,金屬層20亦可由Ag、Cu、Al等金屬之合金構成。 Further, the metal layer 20 may be made of an alloy of a metal such as Ag, Cu or Al.
又,於與金屬化合物層30a、30b之組合中,為了有效地降低反射率,亦可使用鉬(Mo)、鎳(Ni)或其合金等作為金屬層20之材料,但導電性稍差。 Further, in combination with the metal compound layers 30a and 30b, in order to effectively reduce the reflectance, molybdenum (Mo), nickel (Ni) or an alloy thereof may be used as the material of the metal layer 20, but the conductivity is slightly inferior.
然而,若考慮導電性及蝕刻性,則於用於金屬層20之情形時,作為就導電性及蝕刻性之方面而言更有效之物質,可舉Cu。 However, in consideration of conductivity and etching properties, in the case of being used for the metal layer 20, Cu is more effective as a material in terms of conductivity and etching property.
金屬層20係以層整體之比電阻成為10μΩ‧cm以下之方式調整。 The metal layer 20 is adjusted such that the specific resistance of the entire layer is 10 μΩ··cm or less.
金屬層20亦可使由Ag、Cu、Al等比電阻1.0μΩ‧cm~10μΩ‧cm之金屬或其合金構成之1層及由與構成1層之金屬種類不同之金屬構成之不同種金屬層積層而成。例如,亦可由以Ag、Cu、Al之金屬或其合金構成之1層,及含有與該1層種類不同之金屬之由Mo、Mo合金、Al、Al合金之任一者構成之層積層而成之2層以上構成。 The metal layer 20 may be a layer composed of a metal such as Ag, Cu, or Al having a specific resistance of 1.0 μΩ·cm to 10 μΩ·cm or an alloy thereof, or a metal layer composed of a metal different from the metal species constituting the first layer. Laminated. For example, a layer composed of a metal of Ag, Cu, or Al or an alloy thereof, and a layer composed of any of Mo, a Mo alloy, Al, and an Al alloy containing a metal different from the one layer may be used. It is composed of two or more layers.
本實施形態之金屬化合物層30a、30b係由透明氧化物半導體物質與至少一種以上具有與鋅(Zn)同等以上之氧化物生成自由能之金屬之混合物構成,為具有導電性的光吸收層。 The metal compound layers 30a and 30b of the present embodiment are composed of a mixture of a transparent oxide semiconductor material and at least one metal having a free energy of formation of oxides equivalent to or higher than zinc (Zn), and are conductive light-absorbing layers.
透明氧化物半導體物質亦可使用氧化銦(In2O3)、氧化鋅(ZnO)、二氧化錫(SnO2)、或以各者為主成分含有Sn等添加物之任意1種或2種透明氧化物半導體物質,或具有與該等同等之折射率(n)1.7~2.7之介電體或金屬氧化物、金屬氮化物、金屬氮氧化物、金屬碳化物等。但,由於金屬化合物層30a、30b需要導電性,故使用透明氧化物半導體物質較佳。 As the transparent oxide semiconductor material, indium oxide (In 2 O 3 ), zinc oxide (ZnO), tin dioxide (SnO 2 ), or any one or two kinds of additives such as Sn may be used as a main component. A transparent oxide semiconductor material or a dielectric or metal oxide, metal nitride, metal oxynitride, metal carbide or the like having a refractive index (n) of 1.7 to 2.7 equivalent thereto. However, since the metal compound layers 30a and 30b require electrical conductivity, it is preferred to use a transparent oxide semiconductor material.
具有與鋅(Zn)同等以上之氧化物生成自由能之金屬包括銅(Cu)、鎳(Ni)、鉬(Mo)、鈷(Co)、鉛(Pb)等,可選擇於將橫軸設為溫度、縱軸設為氧化物之標準生成自由能之一般之氧化物之埃林漢圖(Ellingham diagram)中與Zn同等或位於較Zn上側之金屬。 A metal having a free energy of oxide formation equivalent to or higher than zinc (Zn) includes copper (Cu), nickel (Ni), molybdenum (Mo), cobalt (Co), lead (Pb), etc., and may be selected from the horizontal axis. A metal which is equal to Zn or located on the upper side of Zn in an Ellingham diagram which is a general oxide which generates a free energy for a temperature and a vertical axis.
將混合於金屬化合物層30a、30b之金屬設為具有與鋅(Zn)同等以上之氧化物生成自由能之金屬之原因在於:若使用氧化物生成自由能較Zn低之金屬,則於混合於透明氧化物半導體物質而形成薄膜時,與氧過度反應,僅發揮作為透明氧化物半導體物質之單純之添加物之作用,難以獲得目標之吸收較大之具有適當光學常數之薄膜。 The reason why the metal mixed in the metal compound layers 30a and 30b is a metal having a free energy for generating oxides equal to or higher than zinc (Zn) is that if an oxide is used to form a metal having a lower free energy than Zn, the mixture is mixed with When a thin film is formed by a transparent oxide semiconductor material, it reacts excessively with oxygen, and functions only as a simple additive of a transparent oxide semiconductor material, and it is difficult to obtain a film having an appropriate optical constant which is largely absorbed by a target.
又,將具有與鋅(Zn)同等以上之氧化物生成自由能之金屬混合於金屬化合物層30a、30b之原因如下。 Moreover, the reason why the metal having the oxide formation free energy equal to or higher than zinc (Zn) is mixed with the metal compound layers 30a and 30b is as follows.
即,金屬層20為主要之確保導電性之層,金屬化合物層30a、30b為降低由起因於該金屬層20之高反射率之光澤所導致之眩光之層。因此,金屬化合物層30a、30b需要適度吸收金屬反射。於僅以透明氧化物半導體物質或介電體或各種金屬化合物構成金屬化合物層30a、30b之情形時,該等物質吸收少,故無法充分獲得反射率降低效果。於該情形時,若僅藉由金屬化合物層30a、30b單層則不充分,故需要於金屬層20與金屬化合物層30a、30b之間另外配置金屬之半透射層,或將半透射層及金屬化合物層交替地反覆積層。 That is, the metal layer 20 is a layer mainly for ensuring conductivity, and the metal compound layers 30a and 30b are layers for reducing glare caused by gloss due to high reflectance of the metal layer 20. Therefore, the metal compound layers 30a, 30b need to moderately absorb metal reflection. When the metal compound layers 30a and 30b are formed only of a transparent oxide semiconductor material or a dielectric or various metal compounds, the absorption of these materials is small, so that the effect of reducing the reflectance cannot be sufficiently obtained. In this case, if only the single layer of the metal compound layers 30a and 30b is insufficient, it is necessary to additionally arrange a semi-transmissive layer of metal between the metal layer 20 and the metal compound layers 30a and 30b, or a semi-transmissive layer and The metal compound layer alternately overlaps the layers.
又,僅由透明氧化物半導體物質或介電體或各種金屬化合物構成之金屬化合物層30a、30b,若僅藉由控制成膜時之溫度、壓力、速率、電漿或反應氣體等,則反射率降低、可見光範圍之分光特性之平坦性、導 電性、蝕刻性之任一特性無法符合期待,無法成為具有充分功能之積層體之一層。 Further, the metal compound layers 30a and 30b composed only of a transparent oxide semiconductor material or a dielectric or various metal compounds are reflected only by controlling the temperature, pressure, rate, plasma or reactive gas at the time of film formation. Flatness, flatness of the spectral characteristics in the visible range, and guidance Any of the characteristics of electrical properties and etching properties cannot meet expectations, and cannot be a layer of a laminate having sufficient functions.
因此,本實施形態中,藉由在金屬化合物層30a、30b中混合具有與鋅(Zn)同等以上之氧化物生成自由能之金屬,反射率降低、可見光範圍之分光特性之平坦性、導電性、蝕刻性全部均可獲得充分性能。因此,亦不需要金屬之半透射層。 Therefore, in the present embodiment, a metal having a free energy of oxide formation equivalent to or higher than zinc (Zn) is mixed in the metal compound layers 30a and 30b, and the reflectance is lowered, the flatness of the spectral characteristics in the visible light range, and the conductivity are improved. Full performance can be obtained with all etchability. Therefore, a semi-transmissive layer of metal is also not required.
又,本實施形態之金屬化合物層30a、30b於可見光範圍(400~700nm)之折射率(n)為1.5~3.0,消光係數(k)為0.30~2.5,膜厚30~60nm時之吸收(α)為20~60%之範圍。 Further, the metal compound layers 30a and 30b of the present embodiment have a refractive index (n) of 1.5 to 3.0 in the visible light range (400 to 700 nm), an extinction coefficient (k) of 0.30 to 2.5, and an absorption at a film thickness of 30 to 60 nm ( α) is in the range of 20 to 60%.
為了於降低反射率之同時,目視呈現黑化,必須使可見光範圍內之分光反射率之變化減少,即,使將縱軸設為分光反射率、橫軸設為波長之可見光範圍之範圍內之圖之形狀成為儘量平坦之形狀,且降低可見光範圍整體之反射率。 In order to reduce the reflectance and visually appear blackening, it is necessary to reduce the change in the spectral reflectance in the visible light range, that is, to set the vertical axis to the spectral reflectance and the horizontal axis to the visible range of the wavelength. The shape of the figure is as flat as possible, and the reflectance of the entire visible light range is lowered.
金屬化合物層30a、30b中,透明氧化物半導體物質與具有與鋅(Zn)同等以上之氧化物生成自由能之金屬之體積比設為透明氧化物半導體物質:具有與鋅(Zn)同等以上之氧化物生成自由能之金屬=8:2~5:5之範圍。藉此,可將金屬化合物層30a、30b之導電性、光學常數及蝕刻性全部設為較佳範圍。 In the metal compound layers 30a and 30b, the volume ratio of the transparent oxide semiconductor material to the metal having an oxide formation free energy equal to or higher than that of zinc (Zn) is a transparent oxide semiconductor material having a level equal to or higher than that of zinc (Zn). The metal of free energy of oxide formation = the range of 8:2 to 5:5. Thereby, the conductivity, optical constant, and etching property of the metal compound layers 30a and 30b can be made into a preferable range.
又,藉由將2種透明氧化物半導體物質混合而使用,或將具有與鋅(Zn)同等以上之氧化物生成自由能之金屬混合2種而使用,物質之組合變得豐富,故可微細地控制反射率、蝕刻性、導電性。 In addition, it is used by mixing two types of transparent oxide semiconductor materials, or by mixing two kinds of metals having free energy of oxide formation equivalent to or higher than zinc (Zn), and the combination of substances is rich, so that it can be finely Ground control of reflectivity, etchability, and electrical conductivity.
進而,金屬化合物層30a、30b藉由在成膜時導入氧氣(O2)、 氮氣(N2)、二氧化碳(CO2)之任一種以上之反應氣體,可製成導電性、蝕刻性佳之膜。 Further, the metal compound layers 30a and 30b can be formed into a film having excellent conductivity and etching property by introducing a reaction gas of at least one of oxygen (O 2 ), nitrogen (N 2 ), and carbon dioxide (CO 2 ) at the time of film formation. .
又,藉由選擇光學常數與膜厚之組合,可形成將積層體1之對於自金屬化合物層30a、30b側入射之光之反射率設為可見光範圍平均1.0%以上15%以下,將最大反射率與最小反射率之差設為10%以下,目視呈現暗色之積層體1。 By selecting the combination of the optical constant and the film thickness, the reflectance of the light incident on the side of the metal compound layers 30a and 30b of the laminated body 1 can be set to be 1.0% or more and 15% or less in the visible light range, and the maximum reflection can be formed. The difference between the ratio and the minimum reflectance was set to 10% or less, and the laminated body 1 of the dark color was visually observed.
<積層體1之製造方法> <Method of Manufacturing Laminate 1>
本實施形態之積層體1係藉由進行如下步驟而製造:金屬層形成步驟,其於透明基板10上,成膜至少一層比電阻1.0μΩ‧cm~10μΩ‧cm之金屬或以該金屬為主成分之合金之層,形成比電阻為10μΩ‧cm以下之金屬層20;及金屬化合物層形成步驟,其於該金屬層形成步驟之前、之後中的至少一者,使透明氧化物半導體物質與至少一種以上具有與鋅(Zn)同等以上之氧化物生成自由能之金屬之混合物成膜,形成具有導電性之作為光吸收層之金屬化合物層30a、30b。 The layered body 1 of the present embodiment is produced by performing a metal layer forming step of forming at least one layer of a metal having a specific resistance of 1.0 μΩ·cm to 10 μΩ·cm on the transparent substrate 10 or mainly using the metal. a layer of an alloy of the composition, forming a metal layer 20 having a specific resistance of 10 μΩ·‧ cm or less; and a metal compound layer forming step of at least one of before and after the step of forming the metal layer, the transparent oxide semiconductor material and at least One or more kinds of a mixture of metals having a free energy of oxide formation equivalent to or higher than zinc (Zn) are formed into a film to form conductive metal compound layers 30a and 30b as light absorbing layers.
以下,就本實施形態之積層體1之製造方法進行說明。 Hereinafter, a method of manufacturing the laminated body 1 of the present embodiment will be described.
首先,進行成膜金屬化合物層30a之金屬化合物層形成步驟,該金屬化合物層30a由透明氧化物半導體物質與具有與鋅(Zn)同等以上之氧化物生成自由能之金屬之混合物構成,為具有導電性之光吸收層。 First, a metal compound layer forming step of forming a metal compound layer 30a composed of a mixture of a transparent oxide semiconductor material and a metal having a free energy of formation of oxides equivalent to or higher than zinc (Zn) is carried out. Conductive light absorbing layer.
於該步驟中,將接合有透明氧化物半導體物質之靶、接合有具有與鋅(Zn)同等以上之氧化物生成自由能之金屬之靶、及透明基板10設置於濺鍍裝置,以透明氧化物半導體物質與具有與鋅(Zn)同等以上之氧化物生成自由能之金屬之膜中之體積比成為8:2~5:5之範圍內之方式,調整接合 有透明氧化物半導體物質之靶及接合有具有與鋅(Zn)同等以上之氧化物生成自由能之金屬之靶之輸入電力,藉由濺鍍,雙源成膜金屬化合物層30a。 In this step, a target to which a transparent oxide semiconductor material is bonded, a target to which a metal having a free energy of oxide formation equivalent to or higher than zinc (Zn) is bonded, and a transparent substrate 10 are provided in a sputtering apparatus to transparently oxidize The ratio of the volume ratio of the semiconductor material to the film of the metal having the free energy of oxide formation equal to or higher than zinc (Zn) is in the range of 8:2 to 5:5, and the bonding is performed. The target electric power of a target having a transparent oxide semiconductor material and a target having a metal having a free energy of oxide formation equivalent to or higher than zinc (Zn) is bonded, and the metal compound layer 30a is formed by sputtering.
再者,此時,可使用事先使透明氧化物半導體物質與具有與鋅(Zn)同等以上之氧化物生成自由能之金屬以8:2~5:5之體積比率混合之單一靶進行濺鍍,亦可使用透明氧化物半導體物質與具有與鋅(Zn)同等以上之氧化物生成自由能之金屬以8:2~5:5之體積比率混合之靶及其他透明氧化物半導體物質及/或具有與鋅(Zn)同等以上之氧化物生成自由能之金屬之靶,進行雙源成膜。 Further, at this time, it is possible to perform sputtering using a single target in which a transparent oxide semiconductor material and a metal having a free energy of formation of an oxide equal to or higher than zinc (Zn) are mixed at a volume ratio of 8:2 to 5:5. a transparent oxide semiconductor material and a target having a volume ratio of 8:2 to 5:5 of a metal having an oxide generating energy equivalent to or higher than zinc (Zn) and other transparent oxide semiconductor materials and/or A target having a metal having free energy of oxide formation equivalent to or higher than zinc (Zn) is subjected to dual source film formation.
繼而,進行金屬層形成步驟,其係成膜至少1層比電阻1.0μΩ‧cm~10μΩ‧cm之金屬或以該金屬為主成分之合金之層,形成比電阻為10μΩ‧cm以下之金屬層。 Then, a metal layer forming step is performed to form at least one layer of a metal having a specific resistance of 1.0 μΩ·cm to 10 μΩ·cm or a layer of an alloy containing the metal as a main component to form a metal layer having a specific resistance of 10 μΩ··cm or less. .
於該步驟中,將比電阻1.0μΩ‧cm~10μΩ‧cm之金屬或以該金屬為主成分之合金,以成為膜厚120nm左右之方式,藉由公知之方法進行濺鍍而成膜。又,亦可於將比電阻1.0μΩ‧cm~10μΩ‧cm之金屬或以該金屬為主成分之合金藉由公知之方法濺鍍成膜後,將比電阻1.0μΩ‧cm~10μΩ‧cm之其他金屬或以該其他金屬為主成分之合金藉由公知之方法進行濺鍍,藉此製成由2層構成之金屬層20。又,亦可製成3層以上之多層膜。 In this step, a metal having a specific resistance of 1.0 μΩ·cm to 10 μΩ··cm or an alloy containing the metal as a main component is formed into a film by sputtering by a known method so as to have a film thickness of about 120 nm. Further, a metal having a specific resistance of 1.0 μΩ·cm to 10 μΩ·cm or an alloy containing the metal as a main component may be sputter-deposited by a known method, and then a specific resistance of 1.0 μΩ·cm to 10 μΩ·cm may be employed. The other metal or an alloy containing the other metal as a main component is sputtered by a known method to thereby form a metal layer 20 composed of two layers. Further, it is also possible to form a multilayer film of three or more layers.
繼而,進行成膜金屬化合物層30b之金屬化合物層形成步驟,該金屬化合物層30b由透明氧化物半導體物質與具有與鋅(Zn)同等以上之氧化物生成自由能之金屬之混合物構成,為具有導電性之光吸收層。 Then, a metal compound layer forming step of forming the metal compound layer 30b is carried out, and the metal compound layer 30b is composed of a mixture of a transparent oxide semiconductor material and a metal having a free energy of formation of oxides equivalent to or higher than zinc (Zn). Conductive light absorbing layer.
該步驟藉由形成金屬化合物層30a之金屬化合物層形成步驟之程序進行。 This step is carried out by a procedure for forming a metal compound layer forming step of the metal compound layer 30a.
藉由以上程序,完成本實施形態之積層體1之形成。 The formation of the laminated body 1 of the present embodiment is completed by the above procedure.
再者,本實施形態中,依序進行形成金屬化合物層30a之金屬化合物層形成步驟、金屬層形成步驟,及形成金屬化合物層30b之金屬化合物層形成步驟,但並不限定於此,金屬化合物層形成步驟亦可僅進行任一者。 Further, in the present embodiment, the metal compound layer forming step of forming the metal compound layer 30a, the metal layer forming step, and the metal compound layer forming step of forming the metal compound layer 30b are sequentially performed, but the metal compound layer is not limited thereto. The layer forming step may also be performed by only one of them.
[實施例] [Examples]
以下,基於具體實施例進一步詳細地說明本發明。但本發明並不限定於以下實施例之態樣。 Hereinafter, the present invention will be described in further detail based on specific examples. However, the present invention is not limited to the aspects of the following embodiments.
(試驗例1 金屬化合物中之透明氧化物半導體物質與金屬之比率之研究) (Test Example 1 Study of Ratio of Transparent Oxide Semiconductor Substance to Metal in Metal Compounds)
本試驗例中,於由玻璃基板構成之透明基板10上,使由氧化鋅(ZnO)及銅(Cu)構成之金屬化合物層30a及由Cu構成之金屬層20,以金屬化合物層30a中之ZnO與Cu之比率以8:2、7:3、6:4、5:5之4個等級變化而進行成膜,對所得之實施例1~4之積層體1進行光學特性之研究。 In the test example, the metal compound layer 30a composed of zinc oxide (ZnO) and copper (Cu) and the metal layer 20 made of Cu are formed on the transparent substrate 10 made of a glass substrate in the metal compound layer 30a. The ratio of ZnO to Cu was changed in four steps of 8:2, 7:3, 6:4, and 5:5, and the optical properties of the obtained laminates 1 to 4 were examined.
首先,於由透明之玻璃基板構成之透明基板10上,將接合有以ZnO為主成分之市售之透明氧化物半導體物質ZnO之靶,及接合有作為氧化物生成自由能高之金屬之Cu之靶設置於濺鍍裝置,以ZnO:Cu(體積比)成為8:2(實施例1)、7:3(實施例2)、6:4(實施例3)、5:5(實施例4)之方式改變輸入電力而進行雙源成膜,製作實施例1~4之金屬化合物層30a。 First, on a transparent substrate 10 made of a transparent glass substrate, a target of ZnO, which is a commercially available transparent oxide semiconductor material containing ZnO as a main component, and a Cu which is a metal having a high free energy of oxide formation are bonded. The target is placed in a sputtering apparatus, and ZnO:Cu (volume ratio) is 8:2 (Example 1), 7:3 (Example 2), 6:4 (Example 3), 5:5 (Example) 4) The method of changing the input power to perform dual-source film formation, and the metal compound layer 30a of Examples 1 to 4 was produced.
濺鍍條件為無加熱、到達壓力5.00E-4Pa、濺鍍壓力4.40E-1Pa、氬氣環境中,關於DC輸入電力,ZnO靶為1.66~0.75kw,Cu靶為0.11~0.2kw,以膜厚40nm為目標成膜金屬化合物層30a。 The sputtering conditions are no heating, reaching pressure 5.00E-4Pa, sputtering pressure 4.40E-1Pa, and argon atmosphere. For DC input power, ZnO target is 1.66~0.75kw, Cu target is 0.11~0.2kw, with film The thickness of 40 nm is the target film-forming metal compound layer 30a.
成膜之金屬化合物層30a之膜厚為37.2~44.7nm。 The film thickness of the film-forming metal compound layer 30a is from 37.2 to 44.7 nm.
根據膜厚、面電阻值之測量值,算出比電阻,又,根據膜厚、透射率、反射率及基板之折射率之測量值,算出金屬化合物層之折射率(n)及消光係數(k)。 The specific resistance is calculated from the measured values of the film thickness and the sheet resistance value, and the refractive index (n) and extinction coefficient (k) of the metal compound layer are calculated based on the measured values of the film thickness, the transmittance, the reflectance, and the refractive index of the substrate. ).
將折射率之測量值及消光係數之計算值示於圖2、3。 The measured values of the refractive index and the calculated values of the extinction coefficient are shown in Figs.
根據圖2、圖3,比電阻為7.32E-2~4.58E+0Ω‧cm,折射率於可見光範圍(400nm~700nm)內為2.17~2.7,消光係數為0.475~1.53。 According to Fig. 2 and Fig. 3, the specific resistance is 7.32E-2~4.58E+0Ω‧cm, the refractive index is 2.17~2.7 in the visible range (400nm~700nm), and the extinction coefficient is 0.475~1.53.
其次,於實施例1~4之各金屬化合物層30a之薄膜上,使Cu藉由直流濺鍍法成膜120nm,測量自背面側(玻璃面側)之反射率,計算可見光範圍(400nm~700nm)內之平均反射率、最大反射率與最小反射率之差。再者,於算出平均反射率及最大反射率與最小反射率之差時,反射率之值抵消作為光入射面之玻璃面之反射率。 Next, on the film of each of the metal compound layers 30a of Examples 1 to 4, Cu was formed by a DC sputtering method to form a film of 120 nm, and the reflectance from the back side (glass side) was measured to calculate the visible light range (400 nm to 700 nm). The difference between the average reflectance, the maximum reflectance, and the minimum reflectance. Further, when the average reflectance and the difference between the maximum reflectance and the minimum reflectance are calculated, the reflectance value cancels the reflectance of the glass surface as the light incident surface.
將結果示於圖4、圖5。 The results are shown in Fig. 4 and Fig. 5.
如圖5所示,於實施例2~4中,以平均反射率10%以下,最大反射率與最小反射率之差為5.72%以下之低反射率獲得暗黑色之反射,但實施例1中,最大反射率與最小反射率之差高達24.69%,獲得帶紅色之反射。 As shown in FIG. 5, in Examples 2 to 4, dark black reflection was obtained with a low reflectance of an average reflectance of 10% or less and a difference between the maximum reflectance and the minimum reflectance of 5.72% or less, but in Example 1, The difference between the maximum reflectance and the minimum reflectance is as high as 24.69%, and a reddish reflection is obtained.
實施例1中,700nm之反射率高係由於金屬化合物層之膜厚薄,與其他實施例2~4相比,折射率較低,消光係數較小。 In Example 1, the reflectance at 700 nm was high because the film thickness of the metal compound layer was thin, and the refractive index was lower than that of the other Examples 2 to 4, and the extinction coefficient was small.
再者,實施例1中,藉由根據算出之折射率及消光係數計算,可確認藉由將膜厚改變為50nm,最大反射率成為8.33%、平均反射率成為4.08%、最大與最小反射率之差成為6.57%。 Further, in Example 1, by calculating the refractive index and the extinction coefficient, it was confirmed that the film thickness was changed to 50 nm, the maximum reflectance was 8.33%, the average reflectance was 4.08%, and the maximum and minimum reflectance were obtained. The difference is 6.57%.
關於光學常數,可知金屬化合物層30a中之Cu之比率自20% 至50%越多折射率變得越高,消光係數亦顯示變高之傾向。 Regarding the optical constant, it is understood that the ratio of Cu in the metal compound layer 30a is from 20%. The more the 50% refractive index becomes higher, the extinction coefficient also tends to become higher.
又,可知測量波長自400nm至700nm波長越長,折射率及消光係數之值變得越高。認為其係取決於Cu之光學常數(尤其是消光係數k)者,Cu之反射率以550nm附近為分界,於長波長區域反射率高,於短波長區域反射率低。 Further, it is understood that the longer the wavelength of the measurement wavelength is from 400 nm to 700 nm, the higher the value of the refractive index and the extinction coefficient become. It is considered that depending on the optical constant of Cu (especially the extinction coefficient k), the reflectance of Cu is defined by the vicinity of 550 nm, the reflectance is high in the long wavelength region, and the reflectance is low in the short wavelength region.
實施例1中,最大反射率與最小反射率之差高達24.69%,可獲得帶紅色之反射,又,實施例4中,膜中之Cu之比率變高,故500nm~700nm之折射率變高,消光係數亦變高。藉此,長波長區域內之反射率高,短波長區域內之反射率低。ZnO與Cu之比率為7:3之實施例2及ZnO與Cu之比率為6:4之實施例3表現良好之結果,可知折射率大致為2.17~2.54之範圍,消光係數為0.66~1.20。 In the first embodiment, the difference between the maximum reflectance and the minimum reflectance is as high as 24.69%, and reddish reflection can be obtained. Further, in the fourth embodiment, the ratio of Cu in the film becomes high, so the refractive index of 500 nm to 700 nm becomes high. The extinction coefficient also becomes higher. Thereby, the reflectance in the long wavelength region is high, and the reflectance in the short wavelength region is low. The results of Example 3 in which the ratio of ZnO to Cu was 7:3 and the ratio of ZnO to Cu of 6:4 were good, and it was found that the refractive index was approximately in the range of 2.17 to 2.54, and the extinction coefficient was 0.66 to 1.20.
(試驗例2氮氣依存性之研究) (Test Example 2 Study of Nitrogen Dependence)
本例中,於使用ZnO作為透明氧化物半導體物質,藉由濺鍍成膜金屬化合物層30a之情形時,就氮氣導入量對光學特性造成之影響進行研究。 In the present example, when ZnO is used as the transparent oxide semiconductor material and the metal compound layer 30a is formed by sputtering, the influence of the amount of nitrogen introduced on the optical characteristics is examined.
以與試驗例1之實施例4相同之程序製作將透明氧化物半導體物質ZnO與作為氧化物生成自由能高之金屬之Cu以體積比5:5混合之靶。 A target in which the transparent oxide semiconductor material ZnO and Cu which is a metal having a high free energy of oxide formation were mixed at a volume ratio of 5:5 was prepared in the same manner as in Example 4 of Test Example 1.
使用該靶,以無加熱、到達壓力8.00 E-4 Pa、濺鍍壓力1.60 E-1 Pa、輸入電力DC0.3kw,將氮氣分別設為流量0sccm(實施例5)、10sccm(實施例6)、20sccm(實施例7)、30sccm(實施例8)、40sccm(實施例9)、50sccm(實施例10)、60sccm(實施例11)、100sccm(實施例12),以膜厚40nm為目標成膜金屬化合物層30a。 The target was used without heating, reaching a pressure of 8.00 E-4 Pa, a sputtering pressure of 1.60 E-1 Pa, an input power of DC of 0.3 kw, and a nitrogen gas flow rate of 0 sccm (Example 5) and 10 sccm (Example 6). 20sccm (Example 7), 30sccm (Example 8), 40sccm (Example 9), 50sccm (Example 10), 60sccm (Example 11), 100sccm (Example 12), with a film thickness of 40nm Membrane metal compound layer 30a.
又,將氧氣代替氮氣,以流量5sccm(實施例13)、10sccm(實施例 14)導入,以同樣之方式成膜。 Further, oxygen was replaced by nitrogen at a flow rate of 5 sccm (Example 13) and 10 sccm (Example) 14) Introduction, film formation in the same manner.
關於實施例5~14之金屬化合物層30a,根據膜厚、透射率、反射率、基板之折射率,以與試驗例1相同之方式算出金屬化合物層30a之折射率(n)及消光係數(k)。 With respect to the metal compound layer 30a of the examples 5 to 14, the refractive index (n) and the extinction coefficient of the metal compound layer 30a were calculated in the same manner as in Test Example 1 in terms of film thickness, transmittance, reflectance, and refractive index of the substrate ( k).
將結果示於圖6、圖7。 The results are shown in Fig. 6 and Fig. 7.
如圖6、圖7所示,關於實施例5~14之金屬化合物層30a,折射率於可見光範圍(400nm~700nm)為1.95~2.71之範圍,消光係數為0.90~1.57之範圍。 As shown in FIGS. 6 and 7, the metal compound layer 30a of Examples 5 to 14 has a refractive index in the range of 1.95 to 2.71 in the visible light range (400 nm to 700 nm) and an extinction coefficient in the range of 0.90 to 1.57.
其次,於實施例5~14之金屬化合物層30a上,使Cu藉由直流濺鍍法成膜作為120nm之金屬層20,製作實施例5~14之積層體1。自背面側(玻璃面側)測量實施例5~14之積層體1之反射率,計算可見光範圍(400nm~700nm)內之平均反射率、最大反射率與最小反射率之差。 Next, on the metal compound layer 30a of Examples 5 to 14, Cu was formed into a 120 nm metal layer 20 by DC sputtering, and the layered bodies 1 of Examples 5 to 14 were produced. The reflectance of the laminate 1 of Examples 5 to 14 was measured from the back side (glass side), and the difference between the average reflectance, the maximum reflectance, and the minimum reflectance in the visible light range (400 nm to 700 nm) was calculated.
將實施例5~12之積層體1之反射率之測量結果示於圖8,將實施例5~14之積層體1之平均反射率及最大反射率與最小反射率之差示於圖9。 The measurement results of the reflectances of the laminated bodies 1 of Examples 5 to 12 are shown in Fig. 8. The average reflectance and the difference between the maximum reflectance and the minimum reflectance of the laminated body 1 of Examples 5 to 14 are shown in Fig. 9.
如圖9所示,平均反射率成為15%以下、最大反射率與最小反射率之差成為10%以下係於實施例6~12之氮氣流量10sccm~100sccm之範圍,平均反射率成為10%以下、最大反射率與最小反射率之差成為5%以下係於實施例7~12之氮氣流量20sccm~100sccm之範圍及實施例14之氧氣流量10sccm時。 As shown in Fig. 9, the average reflectance is 15% or less, and the difference between the maximum reflectance and the minimum reflectance is 10% or less. The nitrogen gas flow rate in Examples 6 to 12 is in the range of 10 sccm to 100 sccm, and the average reflectance is 10% or less. The difference between the maximum reflectance and the minimum reflectance was 5% or less in the range of 20 sccm to 100 sccm of the nitrogen gas flow rates of Examples 7 to 12 and the oxygen flow rate of 10 sccm in Example 14.
進而,表現平均反射率為10%以下、最大反射率與最小反射率之差為2.5%以下之更加良好之反射率係於實施例8~11之氮氣流量30 sccm~60sccm之範圍。使用平均反射率10%以下、最大反射率與最小反射率之差為2.5%以下之值作為良好反射率之基準之原因在於:於平均反射率10%以下時,反射得到充分抑制,於最大反射率與最小反射率之差為2.5%以下時,可獲得無紅色、黃色、藍色等之暗黑色。 Further, a more excellent reflectance which exhibits an average reflectance of 10% or less and a difference between the maximum reflectance and the minimum reflectance of 2.5% or less is based on the nitrogen flow rate of Examples 8 to 11 The range of sccm~60sccm. The reason why the average reflectance is 10% or less, and the difference between the maximum reflectance and the minimum reflectance is 2.5% or less is used as a reference for good reflectance because when the average reflectance is 10% or less, the reflection is sufficiently suppressed, and the maximum reflection is obtained. When the difference between the rate and the minimum reflectance is 2.5% or less, dark black without red, yellow, blue, or the like can be obtained.
同樣地,若著眼於折射率及消光係數,得知實施例7~12、14中,折射率為2.17~2.71之範圍,消光係數為0.9~1.57之範圍,於更為低反射而呈現暗黑色之實施例8~11中,折射率為2.25~2.66,消光係數為1.20~1.57之範圍。 Similarly, focusing on the refractive index and the extinction coefficient, it is known that in Examples 7 to 12 and 14, the refractive index is in the range of 2.17 to 2.71, and the extinction coefficient is in the range of 0.9 to 1.57, which is dark black at a lower reflection. In Examples 8 to 11, the refractive index was 2.25 to 2.66, and the extinction coefficient was in the range of 1.20 to 1.57.
又,即便於濺鍍時導入氧氣之情形時,與實施例13之氧氣流量5sccm對比,於實施例14之氧氣流量10sccm時,平均反射率自10%左右降低至4%左右,最大反射率與最小反射率之差亦自5%左右降低至3%左右,故可知藉由選定最佳導入氣體量,可控制折射率與消光係數,可製作低反射而呈現暗黑色之積層體1。 Further, even when oxygen is introduced during sputtering, compared with the oxygen flow rate of 5 sccm of Example 13, the average reflectance is reduced from about 10% to about 4% at the oxygen flow rate of 10 sccm of Example 14, and the maximum reflectance is The difference in the minimum reflectance is also reduced from about 5% to about 3%. Therefore, it is understood that the refractive index and the extinction coefficient can be controlled by selecting the optimum amount of introduced gas, and the laminated body 1 which exhibits low reflection and exhibits dark black can be produced.
(試驗例3 金屬化合物之其他構成物質之例) (Test Example 3: Examples of other constituent materials of metal compounds)
本例中,使用氧化銦(In2O3)代替試驗例1、2之ZnO作為構成金屬化合物層30a之透明氧化物半導體物質,使用Mo代替Cu作為氧化物生成自由能高之金屬,進行研究。 In this example, indium oxide (In 2 O 3 ) was used instead of ZnO of Test Examples 1 and 2 as a transparent oxide semiconductor material constituting the metal compound layer 30a, and Mo was used instead of Cu as a metal having a high free energy of oxide formation. .
將接合有以In2O3為主成分之透明氧化物半導體物質之靶及接合有Mo之靶分別設置於濺鍍裝置,以透明氧化物半導體物質:Mo之二者之體積比成為10:1(實施例15)、10:2(實施例16)、10:3(實施例17)、10:4(實施例18)、10:5(實施例19)、10:10(實施例20)之方式改變輸入電力,進行雙源成膜,製作實施例15~19之金屬化合物層30a。 A target in which a transparent oxide semiconductor material containing In 2 O 3 as a main component and a target in which Mo is bonded are respectively provided in a sputtering apparatus, and a volume ratio of both of the transparent oxide semiconductor material and Mo is 10:1. (Example 15), 10:2 (Example 16), 10:3 (Example 17), 10:4 (Example 18), 10:5 (Example 19), 10:10 (Example 20) In the manner of changing the input power, a dual source film formation was performed, and the metal compound layers 30a of Examples 15 to 19 were produced.
濺鍍條件為於無加熱、到達壓力8.00E-4Pa、濺鍍壓力1.60E-1Pa、Ar環境中,將透明氧化物半導體物質之DC輸入電力設為0.18kw~0.46kw之範圍、Mo之DC輸入電力設為0.1kw~0.45kw之範圍,以膜厚40nm為目標,藉由雙源濺鍍成膜金屬化合物層30a。 The sputtering conditions are such that the DC input power of the transparent oxide semiconductor material is in the range of 0.18 kw to 0.46 kw, and the DC of the Mo is not heated, the pressure reaches 8.00E-4Pa, the sputtering pressure is 1.60E-1Pa, or the Ar environment. The input electric power was set to a range of 0.1 kw to 0.45 kw, and the film formation metal compound layer 30a was sputtered by double source with a target of a film thickness of 40 nm.
其後,於實施例15~19之金屬化合物層30a之薄膜上分別使Cu藉由直流濺鍍法成膜120nm,測量自背面側(玻璃面側)之反射率,計算可見光範圍(400nm~700nm)內之平均反射率、最大反射率與最小反射率之差。 Thereafter, on the film of the metal compound layer 30a of Examples 15 to 19, Cu was formed by a DC sputtering method to form a film of 120 nm, and the reflectance from the back side (glass side) was measured to calculate the visible light range (400 nm to 700 nm). The difference between the average reflectance, the maximum reflectance, and the minimum reflectance.
將反射率之測量值示於圖10,將平均反射率、最大反射率與最小反射率之差示於圖11。 The measured value of the reflectance is shown in Fig. 10. The difference between the average reflectance, the maximum reflectance, and the minimum reflectance is shown in Fig. 11.
平均反射率成為15%以下、最大反射率與最小反射率之差成為10%以下係於透明氧化物半導體物質與Mo之DC輸入電力比率為10:3、10:4之實施例17、18。實施例17中,平均反射率為11.56%,最大反射率與最小反射率之差為3.40%,實施例18中,平均反射率為14.02%,最大反射率與最小反射率之差為3.13%。 The average reflectance was 15% or less, and the difference between the maximum reflectance and the minimum reflectance was 10% or less, which was based on Examples 17 and 18 in which the ratio of the DC input power of the transparent oxide semiconductor material to Mo was 10:3 and 10:4. In Example 17, the average reflectance was 11.56%, and the difference between the maximum reflectance and the minimum reflectance was 3.40%. In Example 18, the average reflectance was 14.02%, and the difference between the maximum reflectance and the minimum reflectance was 3.13%.
關於10:2、10:5之實施例16、19,平均反射率不足17%而為高,最大反射率與最小反射率之差為3.71%及4.16%,外觀呈現暗黑色。 Regarding Examples 16 and 19 of 10:2 and 10:5, the average reflectance was as high as 17% and the difference between the maximum reflectance and the minimum reflectance was 3.71% and 4.16%, and the appearance was dark black.
(試驗例4 金屬化合物層之構成物質之研究) (Test Example 4 Study of constituent materials of metal compound layer)
本例中,對於由ZnO、Cu、In2O3之合金構成之金屬化合物層30a,改變ZnO及Cu與In2O3之比率進行成膜,就較佳比率進行研究。 In this example, the metal compound layer 30a composed of an alloy of ZnO, Cu, and In 2 O 3 is changed in the ratio of ZnO and Cu to In 2 O 3 to form a film, and a preferable ratio is examined.
將作為透明氧化物半導體物質之ZnO與作為氧化物生成自由能高之金屬之Cu之比率為體積比5:5之靶,及In2O3之靶設置於濺鍍裝置內,以ZnO -Cu混合物與In2O3之體積比成為10:1(實施例21)、10:2(實施例22)、10:3(實施例23)、10:4(實施例24)、10:5(實施例25)之方式改變輸入電力之比率,進行雙源成膜,製作實施例21~25之金屬化合物層30a。 A ratio of ZnO as a transparent oxide semiconductor material to Cu as a metal having a high free energy of oxide formation is a target of a volume ratio of 5:5, and a target of In 2 O 3 is placed in a sputtering apparatus, and ZnO-Cu is used. The volume ratio of the mixture to In 2 O 3 was 10:1 (Example 21), 10:2 (Example 22), 10:3 (Example 23), 10:4 (Example 24), 10:5 ( In the manner of Example 25), the ratio of the input power was changed, and double-source film formation was performed to prepare the metal compound layer 30a of Examples 21 to 25.
濺鍍條件為於無加熱、到達壓力8.00 E-4 Pa、濺鍍壓力1.60 E-1 Pa、氬氣(Ar)環境中,將ZnO-Cu混合物靶之DC輸入電力設為0.14kw~0.72kw之範圍,將In2O3靶之DC輸入電力設為0.1kw,以膜厚40nm為目標,利用雙源濺鍍成膜金屬化合物層30a。 The sputtering conditions are as follows: no heating, reaching pressure 8.00 E-4 Pa, sputtering pressure 1.60 E-1 Pa, argon (Ar) environment, the DC input power of the ZnO-Cu mixture target is set to 0.14kw~0.72kw In the range, the DC input power of the In 2 O 3 target was set to 0.1 kw, and the metal compound layer 30a was formed by double-source sputtering with a target of a film thickness of 40 nm.
其後,於實施例21~25之金屬化合物層30a之薄膜上分別使Cu藉由直流濺鍍法成膜120nm,測量自背面側(玻璃面側)之反射率,計算可見光範圍(400nm~700nm)內之平均反射率、最大反射率與最小反射率之差。 Thereafter, on the film of the metal compound layer 30a of Examples 21 to 25, Cu was formed by a DC sputtering method to form a film of 120 nm, and the reflectance from the back side (glass side) was measured to calculate the visible light range (400 nm to 700 nm). The difference between the average reflectance, the maximum reflectance, and the minimum reflectance.
將反射率之測量值示於圖12,將最大反射率與最小反射率之差示於圖13。 The measured value of the reflectance is shown in Fig. 12, and the difference between the maximum reflectance and the minimum reflectance is shown in Fig. 13.
平均反射率成為15%以下、最大反射率與最小反射率之差成為10%以下係於ZnO-Cu混合靶與In2O3靶之DC輸入電力比率為10:3~5之實施例23~25。實施例23中,平均反射率為12.92%,最大反射率與最小反射率之差為6.17%,實施例24中,平均反射率為11.79%,最大反射率與最小反射率之差為5.80%,實施例25中,平均反射率為9.38%,最大反射率與最小反射率之差為4.64%。 The average reflectance is 15% or less, and the difference between the maximum reflectance and the minimum reflectance is 10% or less. Embodiment 23 of the ZnO-Cu mixed target and the In 2 O 3 target has a DC input power ratio of 10:3 to 5. 25. In Example 23, the average reflectance was 12.92%, and the difference between the maximum reflectance and the minimum reflectance was 6.17%. In Example 24, the average reflectance was 11.79%, and the difference between the maximum reflectance and the minimum reflectance was 5.80%. In Example 25, the average reflectance was 9.38%, and the difference between the maximum reflectance and the minimum reflectance was 4.64%.
本試驗例之範圍內,隨著In2O3之比率增加,平均反射率及最大反射率與最小反射率之差變小,可獲得更加符合本發明之目的之具有良好光學特性之積層體1。 In the range of the test example, as the ratio of In 2 O 3 increases, the difference between the average reflectance and the maximum reflectance and the minimum reflectance becomes small, and a laminate 1 having good optical properties more suitable for the purpose of the present invention can be obtained. .
(試驗例5金屬化合物層之構成物質之研究) (Research on the constituent materials of the metal compound layer of Test Example 5)
本例中,使用SnO2代替試驗例4之In2O3,對於由ZnO、Cu、SnO2之合金構成之金屬化合物層30a,改變ZnO及Cu與SnO2之比率成膜,就較佳比率進行研究。 In the present embodiment, instead of using SnO 2 In Test Example 4 The 2 O 3, for a metal compound layer composed of ZnO, Cu, an alloy of SnO 2 of 30a, and changing ZnO and Cu deposition ratio of SnO 2, on the preferred ratio of research.
使用SnO2靶代替試驗例4之In2O3靶設置於濺鍍裝置內,以ZnO-Cu混合物與SnO2之體積比成為10:1(實施例26)、10:2(實施例27)、10:3(實施例28)、10:4(實施例29)、10:5(實施例30)之方式改變輸入電力之比率,進行雙源成膜,製作實施例26~30之金屬化合物層30a。 The Sn 2 target was used instead of the In 2 O 3 target of Test Example 4, and the volume ratio of the ZnO-Cu mixture to the SnO 2 was 10:1 (Example 26) and 10:2 (Example 27). , 10:3 (Example 28), 10:4 (Example 29), 10:5 (Example 30), the ratio of input power was changed, and dual-source film formation was performed to prepare metal compounds of Examples 26 to 30. Layer 30a.
將濺鍍條件設為ZnO-Cu混合物靶之DC輸入電力為0.15kw~0.75kw之範圍,SnO2靶之DC輸入電力為0.1kw,以膜厚40nm為目標,利用雙源濺鍍成膜金屬化合物層。 The sputtering condition is set as the DC input power of the ZnO-Cu mixture target is in the range of 0.15 kw to 0.75 kw, the DC input power of the SnO 2 target is 0.1 kw, and the film thickness is 40 nm, and the metal is formed by double source sputtering. Compound layer.
其後,於實施例21~25之金屬化合物層30a之薄膜上分別使Cu藉由直流濺鍍法成膜120nm,測量自背面側(玻璃面側)之反射率,計算可見光範圍(400nm~700nm)內之平均反射率、最大反射率與最小反射率之差。 Thereafter, on the film of the metal compound layer 30a of Examples 21 to 25, Cu was formed by a DC sputtering method to form a film of 120 nm, and the reflectance from the back side (glass side) was measured to calculate the visible light range (400 nm to 700 nm). The difference between the average reflectance, the maximum reflectance, and the minimum reflectance.
將反射率之測量值示於圖14,將最大反射率與最小反射率之差示於圖15。 The measured value of the reflectance is shown in Fig. 14, and the difference between the maximum reflectance and the minimum reflectance is shown in Fig. 15.
平均反射率成為15%以下、最大反射率與最小反射率之差成為10%以下係於ZnO-Cu混合物靶與SnO2靶之DC輸入電力比率為10:3~5之實施例28~30。 The average reflectance is 15% or less, and the difference between the maximum reflectance and the minimum reflectance is 10% or less. Examples 28 to 30 in which the ratio of the DC input power of the ZnO-Cu mixture target to the SnO 2 target is 10:3 to 5.
實施例28中,平均反射率為13.12%,最大反射率與最小反射率之差為6.17%,實施例29中,平均反射率為9.94%,最大反射率與最小 反射率之差為5.44%,實施例30中,平均反射率為8.69%,最大反射率與最小反射率之差為6.99%。 In Example 28, the average reflectance was 13.12%, the difference between the maximum reflectance and the minimum reflectance was 6.17%, and in Example 29, the average reflectance was 9.94%, and the maximum reflectance and minimum were obtained. The difference in reflectance was 5.44%. In Example 30, the average reflectance was 8.69%, and the difference between the maximum reflectance and the minimum reflectance was 6.99%.
與試驗例4之使用In2O3之靶之情形相同地,平均反射率隨著SnO2之比率增加而降低,於實施例29之比率10:4產生最低值,故可知ZnO-Cu混合物與SnO2之比率較適當為10:4。 As in the case of the target of In 2 O 3 of Test Example 4, the average reflectance decreased as the ratio of SnO 2 increased, and the ratio of 10:4 in Example 29 produced the lowest value, so that the ZnO-Cu mixture and the ZnO-Cu mixture were The ratio of SnO 2 is suitably 10:4.
(試驗例6使用2種透明氧化物半導體物質之情形之氮氣依存性研究) (Test Example 6: Nitrogen Dependence Study in the Case of Using Two Kinds of Transparent Oxide Semiconductor Substances)
本例中,於使用ZnO及SnO2此2種作為透明氧化物半導體物質,藉由濺鍍成膜金屬化合物層30a之情形時,就氮氣導入量對光學特性造成之影響進行研究。 In the present example, when two kinds of ZnO and SnO 2 are used as the transparent oxide semiconductor material and the metal compound layer 30a is formed by sputtering, the influence of the amount of nitrogen introduced on the optical characteristics is examined.
製作使作為透明氧化物半導體物質之ZnO、作為氧化物生成自由能高之金屬之Cu及SnO2以體積比成為2:3:1之方式混合之靶,設置於濺鍍裝置內。 A target in which ZnO which is a transparent oxide semiconductor material, Cu which is a metal having a high free energy of oxide generation, and SnO 2 are mixed at a volume ratio of 2:3:1 is prepared and placed in a sputtering apparatus.
將濺鍍條件設為無加熱、到達壓力8.00 E-4 Pa、濺鍍壓力1.60 E-1 Pa、DC輸入電力0.3kw,於氬氣120sccm中分別導入氮氣0sccm(實施例31)、20sccm(實施例32)、40sccm(實施例33)、60sccm(實施例34)、80sccm(實施例35)、100sccm(實施例36),分別以膜厚40nm為目標成膜。 The sputtering conditions were set to no heating, the pressure reached 8.00 E-4 Pa, the sputtering pressure was 1.60 E-1 Pa, the DC input power was 0.3 kw, and nitrogen gas was introduced into 0 sccm (Example 31) and 20 sccm in argon gas 120 sccm. Examples 32), 40 sccm (Example 33), 60 sccm (Example 34), 80 sccm (Example 35), and 100 sccm (Example 36) were each formed to have a film thickness of 40 nm.
其後,於實施例31~36之金屬化合物層30a上,使Cu藉由直流濺鍍法成膜作為120nm之金屬層20,製作實施例31~36之積層體1。自背面側(玻璃面側)測量實施例31~36之積層體1之反射率,計算可見光範圍(400nm~700nm)內之平均反射率、最大反射率與最小反射率之差。 Thereafter, on the metal compound layer 30a of Examples 31 to 36, Cu was formed into a 120 nm metal layer 20 by DC sputtering, and the layered bodies 1 of Examples 31 to 36 were produced. The reflectance of the laminated body 1 of Examples 31 to 36 was measured from the back side (glass side), and the difference between the average reflectance, the maximum reflectance, and the minimum reflectance in the visible light range (400 nm to 700 nm) was calculated.
將實施例31~36之積層體1之反射率之測量結果示於圖16,將平均反 射率及最大反射率與最小反射率之差示於圖17。 The measurement results of the reflectances of the laminate 1 of Examples 31 to 36 are shown in Fig. 16, and the average inverse The difference between the luminescence rate and the maximum reflectance and the minimum reflectance is shown in Fig. 17.
如圖16所示,平均反射率成為15%以下、最大反射率與最小反射率之差成為10%以下係於實施例32~36之氮氣流量為20sccm~100sccm之情形。實施例32(氮氣20sccm)中,平均反射率為13.17%,最大反射率與最小反射率之差為2.78%,實施例36(氮氣100sccm)中,平均反射率為2.54%,最大反射率與最小反射率之差為6.76%。平均反射率隨著氮氣流量之增加緩緩變低,最大反射率與最小反射率之差反而變大。 As shown in Fig. 16, the average reflectance was 15% or less, and the difference between the maximum reflectance and the minimum reflectance was 10% or less. The flow rate of the nitrogen gas in Examples 32 to 36 was 20 sccm to 100 sccm. In Example 32 (nitrogen 20 sccm), the average reflectance was 13.17%, the difference between the maximum reflectance and the minimum reflectance was 2.78%, and in Example 36 (nitrogen 100 sccm), the average reflectance was 2.54%, and the maximum reflectance was the smallest. The difference in reflectance was 6.76%. The average reflectance gradually decreases as the flow rate of nitrogen increases, and the difference between the maximum reflectance and the minimum reflectance becomes larger.
又,實施例31(氮氣0sccm)中,波長550nm以上之反射率升高為23%以上。其原因在於Cu之反射率之特性產生大幅影響。 Further, in Example 31 (nitrogen 0 sccm), the reflectance at a wavelength of 550 nm or more was increased to 23% or more. The reason for this is that the characteristics of the reflectance of Cu have a large influence.
又,反射率隨著氮氣之導入量增加而降低,故可知藉由導入氮氣,於形成金屬化合物時,Cu氮化。 Further, since the reflectance decreases as the amount of introduction of nitrogen gas increases, it is understood that Cu is nitrided when a metal compound is formed by introducing nitrogen gas.
(試驗例7於將金屬層設為MoNb膜及AlNd膜之2層構成之情形之向金屬化合物層之氮氣導入量之研究) (Test Example 7: Study on the amount of nitrogen introduced into the metal compound layer in the case where the metal layer was composed of two layers of a MoNb film and an AlNd film)
就將圖1之金屬層20設為MoNb薄膜及AlNd薄膜之2層構成之情形,研究金屬化合物層30a成膜時之氮氣流量對積層體1之反射率之特性造成之影響。 In the case where the metal layer 20 of FIG. 1 is formed of two layers of a MoNb film and an AlNd film, the influence of the flow rate of nitrogen gas when the metal compound layer 30a is formed on the reflectance of the layered body 1 is examined.
製作作為透明氧化物半導體物質之ZnO與作為氧化物生成自由能高之金屬之Cu之比率為體積比5:5之靶,設置於濺鍍裝置內。 A target in which a ratio of ZnO as a transparent oxide semiconductor material to Cu which is a metal having a high free energy of oxide formation is 5:5 by volume is provided in the sputtering apparatus.
將濺鍍條件設為無加熱、到達壓力8.00 E-4 Pa、濺鍍壓力1.60 E-1 Pa、DC輸入電力0.3kw,於氬氣120sccm中分別導入氮氣20sccm(實施例37)、40sccm(實施例38)、60sccm(實施例39)、80sccm(實施例40)、100sccm(實施例41),分別以膜厚40nm為目標成膜。 The sputtering conditions were set to no heating, the pressure reached 8.00 E-4 Pa, the sputtering pressure was 1.60 E-1 Pa, the DC input power was 0.3 kw, and nitrogen gas was introduced into 20 sccm (Example 37) and 40 sccm in argon gas 120 sccm. Examples 38), 60 sccm (Example 39), 80 sccm (Example 40), and 100 sccm (Example 41) were each formed to have a film thickness of 40 nm.
其後,於實施例37~41之金屬化合物層30a上成膜鉬合金(MoNb)25nm作為金屬層20後,繼而使鋁合金(AlNd)成膜100nm,從而成膜由MoNb膜與AlNd膜之2層構成構成之金屬層20。自背面側(玻璃面側)測量實施例37~41之積層體1之反射率,計算可見光範圍(400nm~700nm)內之平均反射率、最大反射率與最小反射率之差。 Thereafter, 25 nm of molybdenum alloy (MoNb) was formed as the metal layer 20 on the metal compound layer 30a of Examples 37 to 41, and then the aluminum alloy (AlNd) was formed into a film of 100 nm to form a film of MoNb film and AlNd film. The two layers constitute the metal layer 20. The reflectance of the laminate 1 of Examples 37 to 41 was measured from the back side (glass side), and the difference between the average reflectance, the maximum reflectance, and the minimum reflectance in the visible light range (400 nm to 700 nm) was calculated.
將實施例37~41之積層體1之反射率之測量結果示於圖18,將平均反射率及最大反射率與最小反射率之差示於圖19。 The measurement results of the reflectances of the laminate 1 of Examples 37 to 41 are shown in Fig. 18. The difference between the average reflectance and the maximum reflectance and the minimum reflectance is shown in Fig. 19.
如圖19所示,平均反射率成為15%以下、最大反射率與最小反射率之差成為10%以下係於實施例39~41之氮氣流量為60sccm~100sccm之情形,實施例39(氮氣流量60sccm)中,平均反射率為13.71%,最大反射率與最小反射率之差為5.71%。又,實施例41(氮氣流量100sccm)中,平均反射率為7.46%,最大反射率與最小反射率之差為2.61%。 As shown in Fig. 19, the average reflectance is 15% or less, and the difference between the maximum reflectance and the minimum reflectance is 10% or less. The nitrogen flow rate in Examples 39 to 41 is 60 sccm to 100 sccm, and Example 39 (nitrogen flow rate) In 60 sccm), the average reflectance was 13.71%, and the difference between the maximum reflectance and the minimum reflectance was 5.71%. Further, in Example 41 (nitrogen flow rate: 100 sccm), the average reflectance was 7.46%, and the difference between the maximum reflectance and the minimum reflectance was 2.61%.
本例中,與試驗例5之結果不同,隨著金屬化合物層30a形成時之氮氣流量自20sccm增加至100sccm,平均反射率、最大反射率、最小反射率、最大反射率與最小反射率之差之值全部變低,顯示更良好之光學特性。根據該結果,可知藉由在濺鍍時導入氮氣,自靶飛散之Cu氮化。 In this example, unlike the result of Test Example 5, the difference in average reflectance, maximum reflectance, minimum reflectance, maximum reflectance, and minimum reflectance as the flow rate of nitrogen gas at the time of formation of the metal compound layer 30a was increased from 20 sccm to 100 sccm. The values all go low, showing better optical properties. From this result, it was found that Cu was leached from the target by introducing nitrogen gas during sputtering.
又,於流量20sccm~100sccm之範圍內,反射率隨著氮氣流量之增加持續降低,於作為本例之最大流量之氮氣流量100sccm時,平均反射率、最大反射率、最小反射率、最大反射率與最小反射率之差之值亦均未至最低值,故可知藉由進一步將氮氣導入量增加至100sccm以上,可獲得更良好之低反射率之積層膜。 Further, in the range of the flow rate of 20 sccm to 100 sccm, the reflectance continuously decreases as the flow rate of nitrogen gas increases, and the average reflectance, the maximum reflectance, the minimum reflectance, and the maximum reflectance when the nitrogen flow rate is 100 sccm as the maximum flow rate of this example. The value of the difference from the minimum reflectance is also not the lowest value. Therefore, it is understood that by further increasing the amount of introduction of nitrogen gas to 100 sccm or more, a laminated film having a better low reflectance can be obtained.
(試驗例8 將金屬層設為AlNd膜或APC膜之情形之金屬 化合物膜厚之研究) (Test Example 8 Metal in the case where the metal layer was made of an AlNd film or an APC film Study of compound film thickness)
關於將圖1之金屬層20設為Al合金(AlNd)膜或Ag合金(APC:Ag-Pd-Cu合金)膜之情形,研究金屬化合物層30a之膜厚對積層體1之反射率之特性造成之影響。 Regarding the case where the metal layer 20 of FIG. 1 is an Al alloy (AlNd) film or an Ag alloy (APC: Ag-Pd-Cu alloy) film, the reflectance characteristics of the film thickness of the metal compound layer 30a to the laminated body 1 are investigated. The impact.
製作作為透明氧化物半導體物質之ZnO與作為氧化物生成自由能高之金屬之Cu之比率為體積比5:5之靶,設置於濺鍍裝置內。 A target in which a ratio of ZnO as a transparent oxide semiconductor material to Cu which is a metal having a high free energy of oxide formation is 5:5 by volume is provided in the sputtering apparatus.
將濺鍍條件設為無加熱、到達壓力8.00E-4Pa、濺鍍壓力1.60E-1Pa、DC輸入電力為0.3kw,於在氬氣120sccm中導入氮氣60sccm之環境中,以膜厚成為40nm、50nm、60nm之方式成膜作為金屬化合物之ZnO-Cu膜,獲得金屬化合物層30a。 The sputtering conditions were set to be no heating, the pressure reached 8.00E-4Pa, the sputtering pressure was 1.60E-1Pa, and the DC input power was 0.3kw, and the film thickness was 40 nm in an environment of introducing 60 sccm of nitrogen gas into 120 sccm of argon gas. A ZnO-Cu film as a metal compound was formed into a film of 50 nm and 60 nm to obtain a metal compound layer 30a.
其後,於膜厚為40nm、50nm、60nm之金屬化合物層30a上,分別使鋁合金(AlNd)100nm或Ag合金(APC)100nm成膜作為金屬層20,從而成膜金屬層20。 Then, on the metal compound layer 30a having a film thickness of 40 nm, 50 nm, and 60 nm, a metal layer 20 is formed by forming a film of an aluminum alloy (AlNd) of 100 nm or an Ag alloy (APC) of 100 nm as the metal layer 20, respectively.
將金屬化合物層30a之膜厚為40nm、50nm、60nm而且金屬層20為AlNd之情形分別設為實施例42~44,將金屬化合物層30a之膜厚為40nm、50nm、60nm而且金屬層20為APC之情形分別設為實施例45~47。 The film thickness of the metal compound layer 30a is 40 nm, 50 nm, 60 nm, and the metal layer 20 is AlNd, respectively, in Examples 42 to 44, and the film thickness of the metal compound layer 30a is 40 nm, 50 nm, 60 nm, and the metal layer 20 is The case of APC is set to Examples 45 to 47, respectively.
自背面側(玻璃面側)測量實施例42~47之積層體1之反射率,計算可見光範圍(400nm~700nm)內之平均反射率、最大反射率與最小反射率之差。 The reflectance of the laminate 1 of Examples 42 to 47 was measured from the back side (glass side), and the difference between the average reflectance, the maximum reflectance, and the minimum reflectance in the visible light range (400 nm to 700 nm) was calculated.
將實施例42~47之積層體1之反射率之測量結果示於圖20,將平均反射率及最大反射率與最小反射率之差示於圖21。 The measurement results of the reflectances of the laminated bodies 1 of Examples 42 to 47 are shown in Fig. 20, and the difference between the average reflectance and the maximum reflectance and the minimum reflectance is shown in Fig. 21 .
於在膜厚40nm之金屬化合物層30a上使AlNd成膜之實施 例42中,最大反射率與最小反射率之差為10.68%,但實施例43~47中,平均反射率為6.22%~11.0%,最大反射率與最小反射率之差於4.36%~6.71%之範圍內,可獲得目視亦暗之色彩而且較佳之反射率特性之積層體1。 Implementation of film formation of AlNd on metal compound layer 30a having a film thickness of 40 nm In Example 42, the difference between the maximum reflectance and the minimum reflectance was 10.68%, but in Examples 43 to 47, the average reflectance was 6.22% to 11.0%, and the difference between the maximum reflectance and the minimum reflectance was 4.36% to 6.71%. Within the range, a layered body 1 having a visually dark color and a preferable reflectance characteristic can be obtained.
(試驗例9 蝕刻性評價) (Test Example 9 Etchability Evaluation)
本例中,進行於試驗例2之實施例6(氮氣流量10sccm)、實施例11(氮氣流量60sccm)及實施例12(氮氣流量100sccm)之條件下製作之積層體1之蝕刻性之評價。 In this example, the evaluation of the etching property of the laminated body 1 produced under the conditions of Example 6 (nitrogen flow rate: 10 sccm), Example 11 (nitrogen flow rate: 60 sccm), and Example 12 (nitrogen flow rate: 100 sccm) of Test Example 2 was carried out.
藉由與試驗例2之實施例11、12相同之條件,於由玻璃基板構成之基板10上,以氮氣流量60sccm、100sccm,藉由將ZnO與Cu以體積比5:5混合之靶進行濺鍍,形成膜厚40nm之金屬化合物層30a,於金屬化合物層30a上,藉由濺鍍形成膜厚120nm之由Cu構成之金屬層20,分別獲得實施例48、49之積層體1。 By the same conditions as in the examples 11 and 12 of the test example 2, on the substrate 10 made of a glass substrate, a target having a nitrogen gas flow rate of 60 sccm and 100 sccm was sputtered by mixing ZnO and Cu at a volume ratio of 5:5. The metal compound layer 30a having a film thickness of 40 nm was formed by plating, and the metal layer 20 made of Cu having a thickness of 120 nm was formed on the metal compound layer 30a by sputtering, and the layered bodies 1 of Examples 48 and 49 were obtained.
又,以與試驗例2之實施例6相同之條件,於由玻璃基板構成之基板10上,以氮氣流量10sccm,藉由將ZnO與Cu以體積比5:5混合之靶進行濺鍍,形成膜厚40nm之金屬化合物層30a,於金屬化合物層30a上,藉由濺鍍形成膜厚120nm之由Cu構成之金屬層20,獲得實施例50之積層體1。 Further, under the same conditions as in the sixth embodiment of Test Example 2, a target having a glass substrate flow rate of 10 sccm was sputtered on a substrate 10 made of a glass substrate by sputtering a target having 5% mixed with Cu at a volume ratio of 5:5. The metal compound layer 30a having a film thickness of 40 nm was formed on the metal compound layer 30a by sputtering to form a metal layer 20 made of Cu having a film thickness of 120 nm, whereby the layered body 1 of Example 50 was obtained.
藉由與試驗例2之實施例11相同之條件,於由PET膜構成之基板10上,以氮氣流量60sccm,藉由將ZnO與Cu以體積比5:5混合之靶進行濺鍍,形成膜厚40nm之金屬化合物層30a,於金屬化合物層30a上,藉由濺鍍形成膜厚120nm之由Cu構成之金屬層20,獲得實施例51之積層體1。 A film was formed by sputtering a target having a volume ratio of 5:5 by volume of ZnO and Cu on a substrate 10 made of a PET film under the same conditions as in Example 11 of Test Example 2 at a flow rate of nitrogen of 60 sccm. The metal compound layer 30a having a thickness of 40 nm was formed on the metal compound layer 30a by sputtering to form a metal layer 20 made of Cu having a film thickness of 120 nm, whereby the layered body 1 of Example 51 was obtained.
藉由與試驗例2之實施例6相同之條件,於由PET膜構成 之基板10上,以氮氣流量60sccm,使用將ZnO與Cu以體積比5:5混合之靶進行濺鍍,形成膜厚40nm之金屬化合物層30a,於金屬化合物層30a上,藉由濺鍍形成膜厚120nm之由Cu構成之金屬層20,進而,以氮氣流量60sccm,使用將ZnO與Cu以體積比5:5混合之靶進行濺鍍,形成膜厚40nm之金屬化合物層30b,獲得實施例52之積層體1。 It was composed of a PET film by the same conditions as in Example 6 of Test Example 2. The substrate 10 was sputtered with a nitrogen gas flow rate of 60 sccm using a target in which ZnO and Cu were mixed at a volume ratio of 5:5 to form a metal compound layer 30a having a film thickness of 40 nm, and formed on the metal compound layer 30a by sputtering. The metal layer 20 made of Cu having a film thickness of 120 nm was further sputtered with a target of mixing ZnO and Cu at a volume ratio of 5:5 at a nitrogen gas flow rate of 60 sccm to form a metal compound layer 30b having a film thickness of 40 nm. 52 layer body 1.
就實施例48~52之積層體,使用硝酸-過氧化氫系(Ech-1、GEOMATEC股份有限公司製造)及磷酸-硝酸-乙酸系(Ech-2、GEOMATEC股份有限公司製造)之2種蝕刻劑,進行蝕刻。 For the laminates of Examples 48 to 52, two kinds of etching using a nitric acid-hydrogen peroxide system (Ech-1, manufactured by GEOMATEC Co., Ltd.) and a phosphoric acid-nitric acid-acetic acid system (Ech-2, manufactured by GEOMATEC Co., Ltd.) were used. The agent is etched.
依照蝕刻程序,將實施例48~52之積層體1分別切斷為50毫米×50毫米,浸漬於各蝕刻劑,以液體溫度成為一定之方式控制,確認蝕刻結束時間(終點)。 The laminates 1 of Examples 48 to 52 were each cut into 50 mm × 50 mm, immersed in each etchant, and controlled so that the liquid temperature became constant, and the etching end time (end point) was confirmed.
關於使用玻璃基板之實施例48~50之蝕刻終點,硝酸-過氧化氫系(Ech-1)之蝕刻劑均為20秒,為相同時間,磷酸-硝酸-乙酸系(Ech-2)之蝕刻劑為45~50秒,需要Ech-1之2倍以上之時間。 Regarding the etching end points of Examples 48 to 50 using a glass substrate, the etchant of the nitric acid-hydrogen peroxide system (Ech-1) was 20 seconds, which was the etching of the phosphoric acid-nitric acid-acetic acid (Ech-2) at the same time. The agent is 45 to 50 seconds and requires more than twice the time of Ech-1.
關於使用膜基板之實施例51、52之蝕刻終點,硝酸-過氧化氫系(Ech-1)之蝕刻劑為17~18秒,磷酸-硝酸-乙酸系(Ech-2)之蝕刻劑為38~44秒,為相較於使用玻璃基板之實施例48~50快10%左右之稍快之結果。 Regarding the etching end points of Examples 51 and 52 using the film substrate, the etchant of the nitric acid-hydrogen peroxide system (Ech-1) was 17 to 18 seconds, and the etchant of the phosphoric acid-nitric acid-acetic acid (Ech-2) was 38. ~44 seconds, which is slightly faster than about 10% of the examples 48 to 50 using the glass substrate.
(試驗例10 測試圖案之蝕刻評價) (Test Example 10 Etching Evaluation of Test Pattern)
使用以與試驗例9相同之方式製作之實施例48~52之積層體1,將20μm、10μm、4μm之測試圖案用於版,藉由硝酸-過氧化氫系(Ech-1)之蝕刻劑及磷酸-硝酸-乙酸系(Ech-2),實施濕式蝕刻,並確認各樣品 之圖案尺寸。 Using the laminate 1 of Examples 48 to 52 produced in the same manner as in Test Example 9, a test pattern of 20 μm, 10 μm, and 4 μm was used for the plate, and an etchant of a nitric acid-hydrogen peroxide system (Ech-1) was used. And phosphoric acid-nitric acid-acetic acid (Ech-2), wet etching, and confirm each sample The size of the pattern.
將結果示於表1。 The results are shown in Table 1.
表1中,圖案寬度為蝕刻後所獲得之圖案寬度之測量值,後退寬度係如下值:藉由將各抗蝕劑寬度之抗蝕劑寬度與圖案寬度之測量值之差之平均值除以2,而算出相對於抗蝕劑圖案後退之單側尺寸之平均值。 In Table 1, the pattern width is a measurement of the width of the pattern obtained after etching, and the back width is a value obtained by dividing the average of the difference between the resist width of each resist width and the measured value of the pattern width. 2, and calculate the average value of the one-side size with respect to the resist pattern retreating.
如表1所示,關於硝酸-過氧化氫系(Ech-1)之蝕刻劑,相對於抗蝕劑圖案,單側尺寸產生平均0.5~0.6μm左右之後退(過蝕刻),可形成以20μm、10μm、4μm為基本之圖案。無論自正面及背面任一面觀察,均為良好之圖案。 As shown in Table 1, the etchant of the nitric acid-hydrogen peroxide system (Ech-1) has an average size of about 0.5 to 0.6 μm with respect to the resist pattern, and is retracted (overetched) to form 20 μm. 10 μm and 4 μm are basic patterns. It is a good pattern whether viewed from either the front or the back.
關於磷酸-硝酸-乙酸系(Ech-2)之蝕刻劑,雖可確認20μm圖案,但無法確認到10μm、4μm圖案,又,金屬層20之圖案成為懸伸(overhang)狀等,無法獲得充分之結果。 In the case of the etchant of the phosphoric acid-nitric acid-acetic acid (Ech-2), the 20 μm pattern was confirmed, but the pattern of 10 μm and 4 μm could not be confirmed, and the pattern of the metal layer 20 was overhanged, and the like was not obtained. The result.
然而,可知藉由調整蝕刻劑之濃度或調配比,任一蝕刻劑均可形成確實之圖案。 However, it can be seen that any etchant can form a positive pattern by adjusting the concentration or blending ratio of the etchant.
(試驗例11 測試圖案之蝕刻評價) (Test Example 11 Etching Evaluation of Test Pattern)
本例中,進行於試驗例5之實施例30(ZnO-Cu混合物與SnO2之體積比為10:5)之條件下製作之積層體1之蝕刻性之評價。 In this example, the etching property of the layered body 1 produced under the conditions of Example 30 (volume ratio of ZnO-Cu mixture to SnO 2 of 10:5) of Test Example 5 was evaluated.
藉由與試驗例5之實施例30相同之條件,於由玻璃基板構成之基板10上,以ZnO-Cu混合物與SnO2之體積比成為10:5之方式進行濺鍍,形成膜厚40nm之金屬化合物層30a,於金屬化合物層30a上,藉由濺鍍形成膜厚120nm之由Cu構成之金屬層20,進而,以ZnO-Cu混合物與SnO2之體積比成為10:5之方式進行濺鍍,形成膜厚40nm之金屬化合物層30b,獲得實施例53之積層體1。 By the same conditions as in the example 30 of the test example 5, sputtering was performed on the substrate 10 made of a glass substrate so that the volume ratio of the ZnO-Cu mixture to the SnO 2 was 10:5, and the film thickness was 40 nm. The metal compound layer 30a is formed on the metal compound layer 30a by sputtering to form a metal layer 20 made of Cu having a thickness of 120 nm, and further, the volume ratio of the ZnO-Cu mixture to the SnO 2 is 10:5. The metal compound layer 30b having a film thickness of 40 nm was formed by plating, and the layered body 1 of Example 53 was obtained.
使用實施例53之積層體1,以硝酸-過氧化氫系(Ech-1)之蝕刻劑及氯化鐵之蝕刻劑(Ech-3、GEOMATEC股份有限公司製造),使用20μm、10μm、4μm之測試圖案之版實施蝕刻,並確認樣品之圖案尺寸。 Using the layered body 1 of Example 53, an etchant of a nitric acid-hydrogen peroxide system (Ech-1) and an etchant of ferric chloride (Ech-3, manufactured by GEOMATEC Co., Ltd.) were used, and 20 μm, 10 μm, and 4 μm were used. The test pattern plate was etched and the pattern size of the sample was confirmed.
將結果示於表2。 The results are shown in Table 2.
根據表2之結果,關於硝酸-過氧化氫系(Ech-1)之蝕刻劑,相對於抗蝕劑圖案,單側尺寸平均有0.2μm左右之後退(過蝕刻),關於氯化鐵之蝕刻劑(Ech-3),有0.5μm左右之後退(過蝕刻),可形成以20μm、10μm、4μm為基本之圖案。然而,關於氯化鐵之蝕刻劑(Ech-3),金屬化合物層30a、30b之蝕刻速率快,故於自正面及背面任一面觀察之情形時均於圖案端部確認到輕微之由Cu所引起之反射。 According to the results of Table 2, the etchant of the nitric acid-hydrogen peroxide system (Ech-1) has an average side size of about 0.2 μm with respect to the resist pattern, and is retreated (overetching), and etching with respect to ferric chloride. The agent (Ech-3) has a retreat of about 0.5 μm (overetching), and can form a pattern of 20 μm, 10 μm, and 4 μm. However, regarding the etchant (Ech-3) of ferric chloride, the etching rate of the metal compound layers 30a and 30b is fast, so that it is confirmed by the Cu at the end of the pattern when viewed from either the front side or the back side. Cause the reflection.
(試驗例12金屬化合物層由與2種金屬之混合物構成之例) (Test Example 12 Example in which the metal compound layer is composed of a mixture of two kinds of metals)
於基板10上,成膜由Cu與Ni此2種金屬及ZnO構成之金屬化合物層30a,其後,使用Cu作為金屬層20。首先,將Cu與Ni(1:1)之合金靶及ZnO靶二者設置於裝置內,以成為Cu:Ni:ZnO=1:1:1~5之比率之方式調整各靶之輸出,藉由雙源濺鍍形成5種膜厚大致55nm之金屬化合物層30a。 On the substrate 10, a metal compound layer 30a composed of two kinds of metals of Cu and Ni and ZnO is formed, and then Cu is used as the metal layer 20. First, an alloy target of Cu and Ni (1:1) and a ZnO target are placed in the apparatus, and the output of each target is adjusted so as to be a ratio of Cu:Ni:ZnO=1:1:1 to 5. Five kinds of metal compound layers 30a having a film thickness of approximately 55 nm were formed by double source sputtering.
濺鍍條件為於無加熱、到達壓力5.00 E-4 Pa、濺鍍壓力4.3 E-1 Pa、氬氣環境,關於DC輸入電力,ZnO靶為1.66~0.35kw,Cu靶為0.2kw,以膜厚55nm為目標形成金屬化合物層30a。其次,於金屬化合物層30a上,使用其他Cu靶藉由濺鍍形成膜厚120nm之由Cu構成之金屬層20,獲得實施例54~58之積層體。 The sputtering conditions are no heating, reaching pressure 5.00 E-4 Pa, sputtering pressure 4.3 E-1 Pa, argon atmosphere, about DC input power, ZnO target is 1.66~0.35kw, Cu target is 0.2kw, with film The metal compound layer 30a is formed to a target of 55 nm in thickness. Next, on the metal compound layer 30a, a metal layer 20 made of Cu having a film thickness of 120 nm was formed by sputtering using another Cu target, and the laminates of Examples 54 to 58 were obtained.
進而,以Cu:Ni:ZnO=1:1:1之比率,於成膜時導入氧氣2sccm及4sccm,獲得實施例59~60之積層體。 Further, at a ratio of Cu:Ni:ZnO = 1:1:1, oxygen was introduced at a rate of 2 sccm and 4 sccm at the time of film formation, and the laminates of Examples 59 to 60 were obtained.
自金屬化合物層30a側(玻璃面側)測量實施例54~60之積層體之反射率,計算可見光範圍(400nm~700nm)內之平均反射率、最大反射率與 最小反射率之差。將實施例54~60之積層體之平均反射率及最大反射率與最小反射率之差示於圖22及圖23,將反射率之測量結果示於圖24。 The reflectances of the laminates of Examples 54 to 60 were measured from the side of the metal compound layer 30a (glass side), and the average reflectance and maximum reflectance in the visible light range (400 nm to 700 nm) were calculated. The difference between the minimum reflectances. The average reflectance, the difference between the maximum reflectance and the minimum reflectance of the laminates of Examples 54 to 60 are shown in Fig. 22 and Fig. 23, and the measurement results of the reflectance are shown in Fig. 24.
於在成膜時不導入氧氣之情形時,平均反射率成為15%以下、最大反射率與最小反射率之差成為10%以下,如圖23所示,係Cu:Ni:ZnO之比率為1:1:2~4之實施例55~57。 When oxygen is not introduced during film formation, the average reflectance is 15% or less, and the difference between the maximum reflectance and the minimum reflectance is 10% or less. As shown in FIG. 23, the ratio of Cu:Ni:ZnO is 1. : Embodiments 55 to 57 of 1:2~4.
於在成膜時不導入氧氣之情形時,比率1:1:1之實施例54及1:1:5之實施例58中,反射率未達到期待之反射率之水準15%以下。於氧化物比率為比率1:1:5而為多之實施例58中,認為金屬化合物層之吸收變少,故反射率增大。 In the case where oxygen was not introduced at the time of film formation, in Example 54 of Example 1:1:1 and 1:1:5 ratio of 1:1:1, the reflectance did not reach the level of the expected reflectance of 15% or less. In Example 58 in which the ratio of oxides was 1:1:5, it was considered that the absorption of the metal compound layer was small, so that the reflectance was increased.
另一方面,於比率為1:1:1之情形時,可知圖23、圖24之實施例59、60中,於在成膜中導入氧氣O2=2sccm、4sccm等反應氣體進行調整後,結果實施例59中平均反射率為15.75%,最大反射率與最小反射率之差低至5.65%,實施例60中平均反射率為14.78%,最大反射率與最小反射率之差低至6.12%,獲得良好之反射率。 On the other hand, when the ratio is 1:1:1, it is understood that in the examples 59 and 60 of FIGS. 23 and 24, after the reaction gas such as oxygen O 2 = 2 sccm or 4 sccm is introduced into the film formation, Results The average reflectance in Example 59 was 15.75%, the difference between the maximum reflectance and the minimum reflectance was as low as 5.65%, the average reflectance in Example 60 was 14.78%, and the difference between the maximum reflectance and the minimum reflectance was as low as 6.12%. , get a good reflectivity.
(試驗例13金屬化合物層由1種金屬(Mo)及2種介電體構成之例) (Example of Test Example 13 in which a metal compound layer is composed of one metal (Mo) and two kinds of dielectrics)
製作ZnO、氧化鋁(Al2O3)與Mo之比率為(5:1:3)、(4.5:1.5:3)、(4:2:3)之氧化物混合靶作為構成金屬化合物層30a之透明氧化物半導體物質。 An oxide mixed target of ZnO, alumina (Al 2 O 3 ) and Mo (5:1:3), (4.5:1.5:3), (4:2:3) is prepared as the constituent metal compound layer 30a. Transparent oxide semiconductor material.
將氧化物混合靶設置於裝置內,將濺鍍條件設為無加熱、到達壓力8.00 E-4 Pa、濺鍍壓力1.60 E-1 Pa,以氬氣120sccm、輸入電力0.3kW成膜金屬化合物層30a後,將AlNd合金積層120nm,成膜金屬層20,獲得實施例 61~63之積層體。 The oxide mixed target was placed in the apparatus, and the sputtering condition was set to be no heating, the pressure reached 8.00 E-4 Pa, the sputtering pressure was 1.60 E-1 Pa, the argon gas was 120 sccm, and the input power was 0.3 kW to form a metal compound layer. After 30a, the AlNd alloy was laminated to 120 nm to form a metal layer 20, and an example was obtained. The layered body of 61~63.
自金屬化合物層30a側(玻璃面側)測量實施例61~63之積層體之反射率,計算可見光範圍(400nm~700nm)內之平均反射率、最大反射率與最小反射率之差。將實施例61~63之積層體之平均反射率及最大反射率與最小反射率之差示於圖25,將反射率之測量結果示於圖26。 The reflectances of the laminates of Examples 61 to 63 were measured from the side of the metal compound layer 30a (glass side), and the difference between the average reflectance, the maximum reflectance, and the minimum reflectance in the visible light range (400 nm to 700 nm) was calculated. The average reflectance and the difference between the maximum reflectance and the minimum reflectance of the laminates of Examples 61 to 63 are shown in Fig. 25, and the results of measurement of the reflectance are shown in Fig. 26.
如圖25、圖26所示,實施例61~63之平均反射率及最大反射率與最小反射率之差均為10%以下,可獲得自視認側觀察良好之暗黑色之膜。未確認到ZnO與Al2O3之比率所導致之大幅差異。 As shown in Fig. 25 and Fig. 26, in the examples 61 to 63, the average reflectance, the difference between the maximum reflectance and the minimum reflectance were both 10% or less, and a dark black film which was observed from the viewing side was obtained. The large difference caused by the ratio of ZnO to Al 2 O 3 was not confirmed.
又,於實施例62之ZnO、Al2O3與Mo之比率為4.5:1.5:3之金屬化合物層30a上分別形成50nm之Cu、Al,將金屬層20設為二層構造,獲得實施例64、65之積層體。 Further, Cu and Al of 50 nm were formed on the metal compound layer 30a of the ZnO, Al 2 O 3 and Mo ratio of Example 62 in the range of 4.5:1.5:3, and the metal layer 20 was formed into a two-layer structure. 64, 65 layer body.
於實施例64、65中,平均反射率及最大反射率與最小反射率之差均為10%以下,於膜厚50nm,可見光範圍400~700nm之較多區域中,可知相較於Cu,使Al成膜之情形成為較低反射率。認為其原因在於:因Cu、Al之折射率及消光係數之影響,成為反射率之最低值之最低反射率之峰值發生偏移。於形成Cu膜之情形時,只要藉由使金屬化合物層30a之膜厚變薄為35nm~40nm而降低實施例64之平均反射率及最大反射率與最小反射率之差即可。 In Examples 64 and 65, the average reflectance, the difference between the maximum reflectance and the minimum reflectance were both 10% or less, and in a region having a film thickness of 50 nm and a visible light range of 400 to 700 nm, it was found that compared with Cu, The case of Al film formation becomes a lower reflectance. The reason is considered to be that the peak of the lowest reflectance which is the lowest value of the reflectance is shifted due to the influence of the refractive index of Cu and Al and the extinction coefficient. In the case of forming a Cu film, the average reflectance of Example 64 and the difference between the maximum reflectance and the minimum reflectance may be lowered by reducing the film thickness of the metal compound layer 30a to 35 nm to 40 nm.
又,於使實施例62之ZnO、Al2O3與Mo之比率為4.5:1.5:3之金屬化合物層30a之膜厚於40nm~60nm之間以每5nm變動之膜上,成膜由AlNd合金構成之金屬層20,獲得實施例66~70之積層體。 Further, in the film of the metal compound layer 30a in which the ratio of ZnO, Al 2 O 3 and Mo of Example 62 was 4.5:1.5:3 was between 40 nm and 60 nm, the film was formed by AlNd every 5 nm. The metal layer 20 of the alloy was obtained, and the laminates of Examples 66 to 70 were obtained.
自金屬化合物層30a側(玻璃面側)測量實施例66~70之積層體之反 射率,計算可見光範圍(400nm~700nm)內之平均反射率、最大反射率與最小反射率之差。將實施例66~70之積層體之平均反射率及最大反射率與最小反射率之差示於圖29,將反射率之測量結果示於圖30。 The inverse of the laminates of Examples 66 to 70 was measured from the side of the metal compound layer 30a (glass side). The incident rate is calculated as the difference between the average reflectance, the maximum reflectance, and the minimum reflectance in the visible light range (400 nm to 700 nm). The average reflectance and the difference between the maximum reflectance and the minimum reflectance of the laminates of Examples 66 to 70 are shown in Fig. 29, and the results of measurement of the reflectance are shown in Fig. 30.
如圖29所示,實施例66~69中,平均反射率為15%以下,最大反射率與最小反射率之差為10%以下。實施例70中,最大反射率與最小反射率之差為12.78%,平均反射率成為15%以下,為7.50%。圖29中,當然明確地表現出膜厚依存性。可容易地預測該情況亦適合如上文所述之將金屬層20設為Cu之情形。 As shown in Fig. 29, in Examples 66 to 69, the average reflectance was 15% or less, and the difference between the maximum reflectance and the minimum reflectance was 10% or less. In Example 70, the difference between the maximum reflectance and the minimum reflectance was 12.78%, and the average reflectance was 15% or less, which was 7.50%. In Fig. 29, of course, the film thickness dependence is clearly expressed. It can be easily predicted that this case is also suitable for the case where the metal layer 20 is set to Cu as described above.
(試驗例14 由金屬化合物層(ZnO:Cu=1:1)及1種金屬氧化物構成之例) (Test Example 14 is an example in which a metal compound layer (ZnO: Cu = 1:1) and one metal oxide)
作為構成金屬化合物層30a之透明氧化物半導體物質,將ZnO與Cu為比1:1之靶及Al2O3之靶設置於裝置內,以金屬化合物層30a(ZnO:Cu=1:1)與1種金屬氧化物(Al2O3)之比率成為(ZnO-Cu):(Al2O3)=10:3.5之方式調整各濺鍍電源之輸出,以膜厚35nm、50nm、65nm為目標成膜3種金屬化合物層30a。其後,積層120nm之Cu作為金屬層20,獲得實施例71~73之積層體。 As a transparent oxide semiconductor material constituting the metal compound layer 30a, a target of 1:1 ratio of ZnO and Cu and a target of Al 2 O 3 are placed in the device, and a metal compound layer 30a (ZnO: Cu = 1:1) is used. The output of each sputtering power supply is adjusted so that the ratio of one metal oxide (Al 2 O 3 ) is (ZnO-Cu):(Al 2 O 3 )=10:3.5, and the film thickness is 35 nm, 50 nm, and 65 nm. The target is formed into three metal compound layers 30a. Thereafter, Cu of 120 nm was laminated as the metal layer 20, and the laminates of Examples 71 to 73 were obtained.
自金屬化合物層30a側(玻璃面側)測量實施例71~73之積層體之反射率,計算可見光範圍(400nm~700nm)內之平均反射率、最大反射率與最小反射率之差。將實施例71~73之積層體之平均反射率及最大反射率與最小反射率之差示於圖31,將反射率之測量結果示於圖32。 The reflectances of the laminates of Examples 71 to 73 were measured from the side of the metal compound layer 30a (glass side), and the difference between the average reflectance, the maximum reflectance, and the minimum reflectance in the visible light range (400 nm to 700 nm) was calculated. The average reflectance and the difference between the maximum reflectance and the minimum reflectance of the laminates of Examples 71 to 73 are shown in Fig. 31, and the results of measurement of the reflectance are shown in Fig. 32.
金屬化合物層30a之膜厚為35、50nm之實施例71、72中,平均反射率為15%以下,最大反射率與最小反射率之差為10%以下。金屬化合物層 30a之膜厚為65nm之實施例73中,最大反射率與最小反射率之差為10%以下,為2.41%,平均反射率成為16.25%。 In Examples 71 and 72 in which the thickness of the metal compound layer 30a was 35 or 50 nm, the average reflectance was 15% or less, and the difference between the maximum reflectance and the minimum reflectance was 10% or less. Metal compound layer In Example 73 in which the film thickness of 30a was 65 nm, the difference between the maximum reflectance and the minimum reflectance was 10% or less, 2.41%, and the average reflectance was 16.25%.
於將金屬化合物層30a設為膜厚35nm、50nm、65nm之任一膜厚帶之情形時,均可獲得平坦性良好之反射率。金屬化合物層30a之膜厚為65nm之實施例73中,可見光範圍整體之反射率高,但最大反射率與最小反射率之差小,故而黑暗化,外觀良好。 When the metal compound layer 30a is a film thickness of any of 35 nm, 50 nm, and 65 nm, a reflectance with good flatness can be obtained. In Example 73 in which the thickness of the metal compound layer 30a was 65 nm, the reflectance of the entire visible light range was high, but the difference between the maximum reflectance and the minimum reflectance was small, so that the film was darkened and the appearance was good.
關於簡單地將透明氧化物半導體物質之層與金屬層組合之習知之積層體,於折射率與消光係數之關係中,由反射率之降低及最低值所導致之干涉色容易變得明顯。與此相對,根據以上實施例,可知只要將本案之由與具有與氧化鋅同等以上之氧化物生成自由能之金屬之混合物構成之金屬化合物層與金屬層組合,可獲得更佳之呈現暗黑色之積層膜。 In the conventional laminated body in which the layer of the transparent oxide semiconductor material is simply combined with the metal layer, the interference color due to the decrease in the reflectance and the lowest value is likely to become apparent in the relationship between the refractive index and the extinction coefficient. On the other hand, according to the above examples, it is understood that a combination of a metal compound layer composed of a mixture of a metal having a free energy of oxide formation equivalent to or higher than that of zinc oxide and a metal layer can be obtained to obtain a dark black color. Laminated film.
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