TWI556374B - 封裝結構及其形成方法 - Google Patents

封裝結構及其形成方法 Download PDF

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TWI556374B
TWI556374B TW103145296A TW103145296A TWI556374B TW I556374 B TWI556374 B TW I556374B TW 103145296 A TW103145296 A TW 103145296A TW 103145296 A TW103145296 A TW 103145296A TW I556374 B TWI556374 B TW I556374B
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Taiwan
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cover
package substrate
device die
die
thermal interface
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TW103145296A
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TW201532216A (zh
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何冠霖
邱聖翔
潘信瑜
劉育志
陳衿良
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台灣積體電路製造股份有限公司
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    • H01L23/34Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
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Description

封裝結構及其形成方法
本揭露是關於封裝結構及其形成方法。
半導體裝置用於各式各樣的電子應用中,例如個人電腦、手機、數位相機、以及其他電子設備。通常而言,藉由依序設置材料之絕緣或介電層、導電層以及半導體層於半導體基板上,並使用微影以圖案化各種材料層而形成電路組件與元件於其上,而製得半導體裝置。
藉由不斷地縮減最小特徵尺寸,讓更多組件可以整合至一既定面積上,半導體產業持續地改善各種電子組件的整合密度。在部份的應用中,相較於過去的封裝形態,這些更小的電子組件也需要更小的封裝形態,以利用較少的面積以及/或較低的高度。
因此,新的封裝技術開始發展。藉由採用新的封裝技術,而提升封裝型態的整合程度。對於半導體而言,這些的相對新的型態的封裝技術面臨到製程上的挑戰。
根據本揭露之一實施方式,封裝結構包含裝置晶粒與蓋體,裝置晶粒貼合至封裝結構,蓋體設置於裝置晶粒之上。溝槽形成於蓋體朝向裝置晶粒之表面。封裝結構也包含熱介面材料,熱介面材料填入裝置晶粒與蓋體之間的空間,且熱介面材料填入蓋體之表面上的溝槽。
根據本揭露之一實施方式,提供封裝結構。封裝結構包含裝置晶粒與蓋體,裝置晶粒貼合至封裝結構,蓋體設置於裝置晶粒之上。溝槽形成於蓋體朝向裝置晶粒之表面。封裝結構也包含熱介面材料,熱介面材料填入裝置晶粒與蓋體之間的空間,且熱介面材料填入蓋體之表面上的溝槽。封裝結構更包含強化環,強化環設置於封裝基板之邊緣上並貼附於封裝基板之邊緣,且蓋體的邊緣貼附於強化環。
根據本揭露之一實施方式,提供一種形成封裝結構的方法。方法包含貼合裝置晶粒至封裝基板以及塗佈底膠於裝置晶粒與封裝基板之間、塗佈熱介面材料於裝置晶粒相對底膠之表面、以及放置蓋體於裝置晶粒上,且蓋體之表面區域接觸熱介面材料。蓋體之表面區域具有多個溝槽。
100‧‧‧封裝結構
100’‧‧‧封裝結構
100”‧‧‧封裝結構
100A‧‧‧封裝結構
100B‧‧‧封裝結構
100C‧‧‧封裝結構
100D‧‧‧封裝結構
10‧‧‧封裝組件、封裝基板
12‧‧‧封裝組件、裝置晶粒
12A‧‧‧裝置晶粒
12B‧‧‧裝置晶粒
12C‧‧‧裝置晶粒
12I‧‧‧裝置晶粒
12II‧‧‧裝置晶粒
12III‧‧‧裝置晶粒
13‧‧‧邊界
22’‧‧‧加強環
22”‧‧‧加強環
23‧‧‧黏著層
24‧‧‧蓋體
24’‧‧‧蓋體
24A‧‧‧蓋體
24B‧‧‧蓋體
24C‧‧‧蓋體
24D‧‧‧蓋體
25‧‧‧溝槽
28‧‧‧熱介面材料
28’‧‧‧熱介面材料
28A‧‧‧熱介面材料
28B‧‧‧熱介面材料
28C‧‧‧熱介面材料
28D‧‧‧熱介面材料
30‧‧‧裝置晶粒堆疊
40‧‧‧散熱器
14‧‧‧金屬內連接
15‧‧‧島
16‧‧‧金屬凸塊
17‧‧‧底膠
18‧‧‧金屬凸塊
19‧‧‧模製化合物
20‧‧‧平坦部份
20I‧‧‧平坦部份
20II‧‧‧平坦部份
20III‧‧‧平坦部份
21‧‧‧黏著層
22‧‧‧加強環
600‧‧‧固化處理
T‧‧‧厚度
T’‧‧‧厚度
Ts‧‧‧厚度
W‧‧‧寬度
W1‧‧‧寬度
WD‧‧‧寬度
D‧‧‧厚度
D1‧‧‧深度
L1‧‧‧長度
參照以下詳細敘述並搭配對應之圖式,以更完整了解本揭露之多個實施方式與功效。
第1A圖繪製根據部份實施方式中封裝結構之剖面圖。
第1B圖繪製根據部份實施方式中第1A圖之封裝結構之蓋體之底視圖。
第2A圖繪製根據部份實施方式中封裝結構之蓋體之剖面圖。
第2B圖繪製根據部份實施方式中第2A圖之蓋體之底視圖。
第2C圖繪製根據部份實施方式中經由熱介面材料貼附於裝置晶粒之蓋體之剖面圖。
第3A圖至第3G圖繪示根據各種實施方式中蓋體之溝槽之剖面圖。
第4A圖至第4M圖繪示根據各種實施方式中蓋體之溝槽之底視圖。
第5A圖至第5D圖繪製部份實施方式中封裝結構之剖面圖。
第6A圖至第6F圖為部份實施方式中形成封裝結構之一循序處理之多個中間作業之剖面圖。
以下敘述中,藉由闡述特定的細節以完整地了解本揭露之多個實施方式。然而,該技術領域具有通常知識者應了解到,本揭露之多個實施方式的實行不受限於這些特定的細節。於部份實施例中,並未詳述廣知的結構與程序,以免不必要地掩蓋本揭露之多個實施方式。
說明書中的「一實施方式」或「多個實施方式」意指,本揭露的至少一個實施方式中,實施方式相關的一個特殊的特徵、結構或特性。因此,說明書中出現在各個位置 的詞彙「於一實施方式」或「於實施方式」,未必都指同一實施方式。更甚者,藉由任何合適的方法,此特殊的特徵、結構或特性可包含於一或多個實施方式中。應了解到,以下的多個圖式並未依照實際比例繪製;相對地,這些圖式僅用以詳細說明。
各種實施方式之內文用以搭配對應的圖式閱讀,圖式被視為是全文敘述的一部份。於本文中,相對的詞彙,例如「之前」、「之後」、「之上」、「之下」、「向上」、「向下」、「上方」、「下方」以及其衍伸詞彙(例如「水平地」、「向下地」、「向上地」等等)應被詮釋為討論的圖式中所敘述或繪示的轉向。這些相對的詞彙用以方便描述,而不必要求系統以特定的轉向執行或運作。除非明確敘述於內文中,否則關於黏貼、耦接或其相關的用語,例如「連接」與「內連接」,是指多個組件之間直接或非直接的連接關係,其中非直接的連接關係是指有組件介入於其中。
在積體電路組裝中,封裝蓋體與散熱器用以提供散熱機制。第1A圖繪製根據部份實施方式中封裝結構100之剖面圖。根據部份實施方式,封裝結構100包含封裝組件12,貼合於封裝組件10之上表面。於部份實施方式中,封裝組件10為半導體基板。半導體基板指任何包含半導體材料的結構,此半導體材料包含,但不限於,塊狀矽晶、半導體晶圓、矽上絕緣體(Silicon-On-Isulator;SOI)基板或矽鍺基板。其他半導體材料,包含三族、四族以及五族元素 也可以被採用。封裝組件10可包含主動及/或被動元件。根據部分實施方式,封裝組件10可包含直通基板穿孔(Through Substrate Vias;TSVs)作為插入物。
於部份實施方式中,封裝組件10為封裝基板(且在之後可選擇性地稱為封裝基板10)。封裝基板可以由雙馬來醯亞胺-三氮雜苯(Bismaleimide Triazine;BT)樹脂、玻璃纖維FR-4(由編織的玻璃纖維布與防火的環氧樹脂黏合劑所組成的複合材料)、陶瓷、玻璃、塑膠、膠帶、薄膜或其他支撐材料所組成,這些支撐材料可以裝載用以接受多個導電端子的導電墊或導電盤。於部份實施方式中,封裝基板為多層電路板。於以下討論的多個示例性實施方式中,封裝組件10被稱為封裝基板10。
金屬內連接14包含金屬線與貫孔,金屬內連接14是形成於封裝組件10內且電性連接位於封裝組件10之一側的金屬凸塊16與位於封裝組件10之另一側的金屬凸塊18。舉例而言,金屬凸塊18可以是球柵陣列(Ball Grid Array;BGA)且可用以將封裝組件10貼合至印刷電路板(Printed Circuit Board;PCB(圖未示))上。
根據部份實施方式,封裝組件12是裝置晶粒,此裝置晶粒包含多個主動裝置(圖未示)形成於其內。於以下討論的多個示例性實施方式中,封裝組件12被稱為裝置晶粒12。
如同第1A圖所示,裝置晶粒12藉由金屬凸塊16貼合至封裝基板10。於部份實施方式中,塗佈底膠17以 填入裝置晶粒12與封裝基板10之間的空間。底膠17支撐這些金屬凸塊。根據部份實施方式,模製化合物19用於環繞裝置晶粒12。
第1A圖繪示放置於裝置晶粒12之上的蓋體24,且蓋體24貼合至裝置晶粒12。蓋體24可具有平坦的上表面。蓋體24可徹底由同質的材料所形成,亦即蓋體24的多個部份全部可由相同材料所形成。於部份實施方式中,蓋體24為金屬蓋體。舉例而言,蓋體24可由銅搭配鎳的薄膜所形成,也可以使用其他的金屬或金屬合金,例如鋁或鋁合金。熱介面材料(Thermal Interface Material;TIM)28是用於連接蓋體24與封裝組件12。熱介面材料28具有高熱傳導性且貼附於封裝組件12與蓋體24兩者。於部份實施方式中,熱介面材料28由矽膠所組成,矽膠為包含矽、碳、氫、氧以及其他元素的聚合物。或者,熱介面材料28也可以由其他材料所形成,例如與矽膠([R2SiO]n)或其他適合材料混合的氧化鋁(Al2O3)或氧化鋅(ZnO2)。於部份實施方式中,熱介面材料28的厚度T大約在10微米至大約300微米之間。據此,裝置晶粒12內產生的熱可以分散到金屬蓋體24,然後散逸至外在環境。裝置晶粒12的部份種類在操作時會產生大量的熱。舉例而言,裝置晶粒包含中央處理單元(Central Processing Unit;CPU)、圖形處理單元(Graphical Processing Unit;GPU)及/或場效可程式邏輯閘陣列(Field-Programmable Gate Array;FPGA),容易產生大量的熱。於部份實施方式中,裝置晶粒12為三 維積體電路(Three-Dimensional Integrated Circuit;3DIC)的頂部晶粒。
其他裝置可能貼合至封裝基板10上。舉例而言,額外的裝置也可以貼合至封裝基板10上,例如包含電容、平衡-不平衡轉換器、裝置晶粒與相關元件的被動裝置。
選擇性地,於部份實施方式中,散熱器40(如同虛線所示)透過熱介面材料28而貼合至金屬蓋體24。散熱器40可以由導電材料所組成,且具有大的表面積以幫助散熱。或者,使用風扇裝置以取代散熱器40,例如風扇(圖未示),風扇裝置貼合至金屬蓋體24。如同散熱器40,風扇裝置也可以幫助裝置晶粒12散逸產生的熱。
第1B圖繪製根據部份實施方式中蓋體24之底視圖。第1B圖繪示具有固態底面的蓋體24。裝置晶粒12之邊界13由虛線所繪製,以說明裝置晶粒12之表面積小於蓋體24之鄰近表面。第1B圖中,蓋體24與裝置晶粒12皆具有正方形的剖面形狀。然而,其可具有長方形狀的剖面形狀。於部份實施方式中,蓋體24之寬度W為大約5毫米至大約60毫米。於部份實施方式中,裝置晶粒12之寬度WD為大約2毫米至大約40毫米。
對先進裝置而言,在給定面積內,裝置的數量不斷地增加。因此,在給定的面積內中,產生更多的熱需要被散逸。因此,對於目前與未來的半導體製造科技,增加散熱效率的機制是有需求且有助益的。
第2A圖繪製根據部份實施方式中蓋體24’之剖面圖。第2A圖繪示具有多個溝槽25的蓋體24’。溝槽25為長方形且形成以增加熱介面材料28與蓋體24’之間的接觸表面積,藉以增加散熱效率。蓋體24’具有大約0.1毫米至大約5毫米的厚度D。根據部份實施方式,每個溝槽25具有大約0.1毫米至大約40毫米的寬度W1以及大約0.05毫米至大約2.5毫米的深度D1。於部份實施方式中,深度D1與厚度D的比值等於或小於大約0.5。
第2B圖繪製根據部份實施方式中蓋體24’之底視圖。第2B圖表現出第2A圖之溝槽25幾乎佔據整個裝置晶粒12的寬度。溝槽25位於裝置晶粒的邊界13之內。根據部份實施方式,每個溝槽25具有大約2毫米至大約40毫米的長度L1
第2C圖繪製根據部份實施方式中蓋體24’經由熱介面材料28’貼附於裝置晶粒12之剖面圖。熱介面材料28’填入蓋體24’之溝槽25。包含溝槽部份的熱介面材料28’之厚度T’大於未包含溝槽部份的厚度Ts。於部份實施方式中,厚度T’等於第1A圖之厚度T。然而,厚度T’可以不同於厚度T。厚度Ts小於厚度T。為了防止蓋體24’與裝置晶粒12之間的直接接觸,厚度Ts具有一最小值。於部份實施方式中,厚度Ts的範圍為大約10微米至大約300微米。
如前所述,溝槽25形成以增加熱介面材料28’與蓋體24’之間的接觸表面積,以及用以增加散熱效率。絕對熱阻抗Rth量測組件,例如熱介面材料28’的熱阻。絕對熱 阻抗Rth是組件的厚度(Th)、熱傳導表面積(A)以及熱傳導係數(K)的函數,組件例如為熱介面材料28’。方程式(1)詳細說明這些因素與熱阻抗Rth的關係。
R th =T h /(AK)..........................................................(1)
絕對熱阻抗Rth的值可針對熱介面材料28’計算而得。藉由形成溝槽25於蓋體24’中,熱介面材料28’之熱傳導表面積(A)或熱介面材料28’與蓋體24’之間的接觸表面大量的提升。因而減少熱介面材料28’之絕對熱阻抗Rth。除此之外,蓋體24’之底表面與裝置晶粒12的接觸表面之間的縮減的厚度Ts(厚度Ts<厚度T),也造成絕對熱阻抗Rth的降低。若熱介面材料28’之絕對熱阻抗Rth降低,熱介面材料28’之熱傳導效率(或散熱效率)會提升。由於熱是經由熱介面材料28’而從裝置晶粒12傳送至蓋體24’,因此,熱介面材料28’之熱傳導效率(或散熱效率)等同於蓋體24’的熱傳導效率。因此,在蓋體24’中形成溝槽可以增進散熱效率。
根據部份實施方式,當蓋體24’之每個溝槽25具有1毫米的寬度W1與100微米的深度D1時,相較於第1A圖之熱介面材料28,熱介面材料28’之接觸表面積的計算結果顯示,絕對熱阻抗Rth降低11.1%。對於熱介面材料28來說,接觸表面積(不含溝槽)是400平方毫米,其中正方形的裝置晶粒12之寬度為20毫米。溝槽25佔據裝置晶粒12的全部寬度。位於裝置晶粒12之正上方的蓋體24’之接觸表面積(亦是熱介面材料28’之接觸表面積)為442平方毫米。接觸 表面積(即方程式(1)中的表面積(A))的增加造成熱介面材料28’之絕對熱阻抗Rth的降低。
若包含溝槽部份之熱介面材料28’之厚度T’等於第1A圖之熱介面材料28之厚度T,則由於溝槽25的緣故,熱介面材料的量會降低。舉例而言,若厚度T(或熱介面材料28)為150微米,且裝置晶粒12的表面積為400平方毫米,熱介面材料28之體積為60立方毫米。相對地,若蓋體24’之每個溝槽25具有1毫米的寬度W1與100微米的深度D1且若厚度T’等於厚度T(150微米),則熱介面材料28’之體積為40立方毫米。具有良好傳導係數的高品質之熱介面材料是較為昂貴的。在蓋體24’內具有溝槽可以降低熱介面材料28’的用量並節省成本。
熱介面材料28’(厚度T’為150微米)搭配裝置晶粒12與具有前述溝槽25(寬度W1為1毫米,深度D1為100微米)之蓋體24’之散熱模擬顯示,絕對熱阻抗Rth為大約0.056絕對溫度/瓦(K/W)。相對地,對應的熱介面材料28(厚度T為150微米,沒有溝槽)之絕對熱阻抗Rth為大約0.094每瓦絕對溫度(K/W)。於此模擬中所採用的熱介面材料具有4瓦/(公尺‧絕對溫度)(W/mK)的熱傳導係數(K)。藉由使用具有溝槽25之蓋體24’,絕對熱阻抗Rth表現大約40%的大幅降低。降低絕對熱阻抗Rth增加散熱效率。熱介面材料的價格與材料的品質和熱傳導係數相關。具有高品質且較佳的熱傳導係數的熱介面材料通常成本較高。藉由使用增加表面積之蓋體,例如蓋體24’,可以使用具有較低的熱 傳導係數之熱介面材料,以節省成本且仍達到目標散熱需求。因此,具有溝槽之蓋體拓展散熱介面材料的選擇。
第2A圖繪製一實施方式中具有溝槽25之蓋體24’之剖面圖。然而,蓋體24’之溝槽25並不一定是長方形而可以具有其他形狀。第3A圖至第3G圖繪示根據部份實施方式中蓋體24’之溝槽25之剖面圖。第3A圖之剖面圖中,位於蓋體24’上的每個溝槽25具有三角形狀的剖面形狀。第3B圖中,位於蓋體24’上的溝槽25為半圓形。第3C圖中,位於蓋體24’上的溝槽25為部份橢圓形狀(或開放式橢圓形)。第3D圖中,位於蓋體24’上的溝槽25為部份六角形狀(或開放式六角形)。第3E圖中,位於蓋體24’上的溝槽25,相較於底部,在靠近開口部份具有較寬的寬度,且其具有線性的表面形貌。第3F圖中,位於蓋體24’上的溝槽25為部份菱形形狀(或開放式菱形)。第3G圖中,位於蓋體24’上的溝槽25為部份星形形狀(或開放式星形)。溝槽25可具有不同的剖面形狀以增加接觸表面積。然而,溝槽25的形狀需讓熱介面材料28’容易填入溝槽25內。該技術領域具有通常知識之人,可以視應用與設計需求,選擇一特定的形狀或多個形狀。雖然於一實施方式中全部的溝槽是繪製為相同的,但亦考慮不同形狀的溝槽可運用於同一蓋體24’的不同區域的實施方式。
第2B圖繪製一實施方式之具有溝槽25之蓋體24’之底視圖。在第2B圖中,溝槽25可以具有多個平行的長條形狀。然而,溝槽25可以以各種配置設計形狀並安排。 第4A圖至第4M圖繪示根據各種實施方式中蓋體24’之溝槽25之底視圖。第4A圖中,位於蓋體24’上的溝槽25仍具有多個平行的長條形狀,如同第2B圖。然而,溝槽25導向裝置晶粒12的對角線,裝置晶粒12的邊界13以虛線標示。第4B圖中,溝槽25為多個互相交錯的長條,且其中蓋體24’之材料的島15位於溝槽25的交會部份。或者,如第4C圖所示,從底視圖看來,溝槽25可以為多個重複的長方形。第4C圖中之長方形以行列排列。然而,長方形可以以其他方式排列。如第4D圖所示,從底視圖看來,溝槽25可以為多個重複的圓形。第4D圖中之圓形以行列排列。然而,圓形可以以其他方式排列。如第4E圖、第4F圖、第4G圖所示,從底視圖看來,溝槽25可以分別為多個重複的三角形、菱形或星形。不同的設計提供不同的接觸表面積。根據需求選擇適當的設計。
除此之外,如第4H圖與第4I圖所示,溝槽25可以是同心圖形。第4H圖繪示從底視圖看來,每個溝槽25為長方形。第4I圖從底視圖看來,每個溝槽25為圓形。在盡量接近裝置晶粒12的邊界13形成溝槽,以盡可能增大接觸表面積。溝槽25可具有圖案,如同第4J圖與第4K圖所示。溝槽25可以設計以滿足裝置晶粒12的散熱需求。舉例而言,於多個不同的實施方式中,第4J圖與第4K圖中,溝槽25的設計可以匹配或對應於裝置晶粒12的電路圖案或熱生成圖案。
第4L圖與第4M圖繪示溝槽25之兩個額外的圖案。第4L圖繪示部份長條形溝槽25為不連續的,且在溝槽25之間具有蓋體24材料。第4M圖繪示溝槽25之不同圖案可以混合在一起。在第4M圖中,溝槽25的長條與從底視圖為長方形的溝槽混合。於部份實施方式中,不同的溝槽與設計可以混合在一起,以符合熱介面材料28’以及蓋體24’至裝置晶粒12之熱阻特徵,例如藉由配置溝槽之設計與圖形以與裝置晶粒12上的熱點區域匹配。
如同前述,溝槽25增加蓋體24’與熱介面材料28’之間的接觸表面。溝槽25之不同的設計與圖形會不同地增加接觸表面積的量。於部份實施方式中,在一平坦表面上,位於裝置晶粒12之正上方的蓋體24’的接觸表面積(或蓋體24’與熱介面材料28’之間的接觸表面積)增加大約2%至大約100%。
於部份實施方式中,第1A圖之封裝結構100繪示蓋體24為放置於裝置晶粒12上的長方形板。然而,蓋體24與封裝結構100的結構仍有多種不同的實施方式。第5A圖繪示位於裝置晶粒12上的蓋體24A,其中裝置晶粒12藉由金屬凸塊16而貼合至封裝基板10,以形成封裝結構100A。底膠17選擇性地填入裝置晶粒12與封裝基板10之間的空間,以保護並支撐金屬凸塊16。蓋體24A藉由熱介面材料28A貼附於裝置晶粒12,且也藉由黏著層23貼附於封裝基板之邊緣之表面。蓋體24A覆蓋裝置晶粒12,且裝置晶粒12容納於蓋體24A與封裝基板10之間的空間。蓋體24A具有平坦部 份20,位於裝置晶粒12之正上方。蓋體24A之平坦部份20相似於第2A圖與第2B圖之蓋體24’。上述之蓋體24’之各種具有溝槽25的蓋體設計也可用於蓋體24A之平坦部份20。
根據部份實施方式,第5B圖繪示位於裝置晶粒12上的蓋體24B,其中裝置晶粒12藉由金屬凸塊16而貼合至封裝基板10,以形成封裝結構100B。底膠17填入裝置晶粒12與封裝基板10之間的空間,以保護並支撐金屬凸塊16。蓋體24B藉由熱介面材料28B貼附於裝置晶粒12,且也藉由黏著層21貼附於加強環22,加強環22放置於蓋體24B與封裝基板10的邊緣之間,以形成封裝結構100B。加強環22支撐蓋體24B,並幫助在蓋體24B與封裝基板10之間形成容納裝置晶粒12的空間。加強環22藉由黏著層23貼附於封裝基板10之表面。於部份實施方式中,黏著層21與黏著層23由矽膠所形成。於部份實施方式中,加強環22由銅搭配鎳的塗膜或鋁合金所形成。蓋體24B具有平坦部份20,位於裝置晶粒12之正上方。蓋體24B之平坦部份20相似於第2A圖與第2B圖之蓋體24’。上述之蓋體24’之各種具有溝槽25的蓋體設計也可用於蓋體24B之平坦部份20。
根據部份實施方式,第5C圖繪示位於裝置晶粒堆疊30上的蓋體24C,其中裝置晶粒堆疊30藉由金屬凸塊16而貼合至封裝基板10,以形成封裝結構100C。裝置晶粒堆疊30包含裝置晶粒12A、裝置晶粒12B與裝置晶粒12C,其互相堆疊於另一個上且互相貼合,如同第5C圖所示。裝置晶粒12A、裝置晶粒12B與裝置晶粒12C可以是相似的或不 同的。底膠17選擇性地填入裝置晶粒12A與封裝基板10之間的空間,以保護並支撐金屬凸塊16。類似於底膠17的(多個)底膠(圖未示)可填入裝置晶粒12A與裝置晶粒12B之間的空間以及裝置晶粒12B與裝置晶粒12C的空間。蓋體24C藉由熱介面材料28C貼附於裝置晶粒12C,且也藉由黏著層21貼附於加強環22’,加強環22’放置於蓋體24C與封裝基板10之間的邊緣。加強環22’支撐蓋體24C,並幫助在蓋體24C與封裝基板10之間形成容納裝置晶粒堆疊30的空間。加強環22’藉由黏著層23貼附於封裝基板10之表面。於部份實施方式中,黏著層21與黏著層23由矽膠所形成。於部份實施方式中,加強環22’由銅搭配鎳的塗膜或鋁合金所形成。蓋體24C具有平坦部份20,位於裝置晶粒堆疊30之裝置晶粒12C正上方。蓋體24C之平坦部份20相似於第2A圖與第2B圖之蓋體24’。上述之蓋體24’之各種具有溝槽25的蓋體設計也可用於蓋體24C之平坦部份20。
根據部份實施方式,第5D圖繪示位於裝置晶粒12I、裝置晶粒12II與裝置晶粒12III上的蓋體24D,其中裝置晶粒12I、裝置晶粒12II與裝置晶粒12III藉由金屬凸塊16而貼合至封裝基板10,以形成封裝結構100D。如同第5D圖所示,並排地放置裝置晶粒12I、裝置晶粒12II與裝置晶粒12III。裝置晶粒12I、裝置晶粒12II與裝置晶粒12III可以是相同或不同的。底膠17選擇性地填入裝置晶粒12I、裝置晶粒12II與裝置晶粒12III與封裝基板10之間的空間,以保護並支撐金屬凸塊16。蓋體24C藉由熱介面材料28D貼附於裝 置晶粒12I、裝置晶粒12II與裝置晶粒12III,且也藉由黏著層21貼附於加強環22”,加強環22”放置於蓋體24D與封裝基板10之間的邊緣。加強環22”支撐蓋體24D,並幫助在蓋體24C與封裝基板10之間形成容納裝置晶粒12I、裝置晶粒12II與裝置晶粒12III的空間。加強環22”藉由黏著層23貼附於封裝基板10之表面。於部份實施方式中,黏著層21與黏著層23由矽膠所形成。於部份實施方式中,加強環22由銅搭配鎳的塗膜或鋁合金所形成。蓋體24D具有平坦部份20I、平坦部份20II與平坦部份20III,分別位於裝置晶粒12I、裝置晶粒12II與裝置晶粒12III之正上方。蓋體24C之每個平坦部份20I、平坦部份20II與平坦部份20III相似於第2A圖與第2B圖之蓋體24’。上述之蓋體24’之各種具有溝槽25的蓋體設計也可用於蓋體24D之平坦部份20I、平坦部份20II與平坦部份20III
第6A圖至第6F圖為根據部份實施方式中形成封裝結構100之循序處理之多個中間作業之剖面圖。首先,分別形成裝置晶粒12(或者於部份實施方式中,晶粒堆疊30)與封裝基板10。如同第6A圖所示,裝置晶粒12藉由金屬凸塊16貼合至封裝基板10。貼合處理包含回焊處理。之後,如同第6B圖所示,塗佈底膠17以填滿裝置晶粒12與封裝基板10之間的空間。在塗佈完底膠17後,底膠17執行固化處理。之後,塗佈熱介面材料28B於裝置晶粒12的外露的表面(或背面),且如同第6C圖所示,藉由黏著層23將強化環22固定於封裝基板10上。然後,如同第6D圖所示,放置 蓋體24B於強化環22上並藉由黏著層21固定蓋體24B於強化環22上。蓋體24B與熱介面材料28B接觸。接著,如同第6E圖所示,第6D圖所描述之具有元件的封裝基板10進行固化處理600。此固化處理可活化並增加熱介面材料28B與蓋體24B以及裝置晶粒12之間的黏性。此固化處理也可活化並增加蓋體24B與強化環22之間的黏著層21與強化環22與封裝基板10之間的黏著層22的黏性。於部份實施方式中,此固化處理在攝氏溫度範圍大約100度至大約200度之間運作。於部份實施方式中,此固化處理的運作時間長度為大約0.5小時至大約3小時之間。
在第6E圖之固化處理之後,如同第6F圖所示,凸塊18形成於封裝基板之相對裝置晶粒12之一側上。第6F圖繪示根據部份實施方式的封裝結構100”。
上述之蓋體覆蓋裝置晶粒之實施方式改善晶粒封裝的散熱。為了達到散熱,在蓋體的底側形成溝槽以增加表面積。本文中描述了蓋體上的溝槽的多個實施方式。溝槽的設計與佈局可以優化而滿足(多個)裝置晶粒的散熱需求。藉由使用具有溝槽的蓋體,可提升散熱效率並降低熱介面材料的用量。除此之外,針對蓋體,可以拓展熱介面材料的選擇。
於部份實施方式中,提供封裝結構。封裝結構包含裝置晶粒與蓋體,裝置晶粒貼合至封裝結構,蓋體設置於裝置晶粒之上。溝槽形成於蓋體朝向裝置晶粒之表面。封 裝結構也包含熱介面材料,熱介面材料填入裝置晶粒與蓋體之間的空間,且熱介面材料填入蓋體之表面上的溝槽。
於部份實施方式中,提供封裝結構。封裝結構包含裝置晶粒與蓋體,裝置晶粒貼合至封裝結構,蓋體設置於裝置晶粒之上。溝槽形成於蓋體朝向裝置晶粒之表面。封裝結構也包含熱介面材料,熱介面材料填入裝置晶粒與蓋體之間的空間,且熱介面材料填入蓋體之表面上的溝槽。封裝結構更包含強化環,強化環設置於封裝基板之邊緣上並貼附於封裝基板之邊緣,且蓋體的邊緣貼附於強化環。
於其他實施方式中,提供一種形成封裝結構的方法。方法包含貼合裝置晶粒至封裝基板以及塗佈底膠於裝置晶粒與封裝基板之間。此方法也包含塗佈熱介面材料於裝置晶粒相對底膠之表面。此方法更包含放置蓋體於裝置晶粒上,且該蓋體之表面區域接觸熱介面材料。蓋體之表面區域具有多個溝槽。
雖然以上已詳細揭露多個實施方式與其益處,但應了解,所附之專利申請範圍之實施方式的精神與範圍應涵蓋各種改變、替換、轉化。更甚者,本申請之範圍並非意圖限制於說明書中所述之程序、機器、物質的組合、手段、方法與步驟之特定的實施方式。根據本揭露內容,該技術領域具有通常知識者應了解,可以採用現存的或未來將會發展的程序、機器、製造、物質的組合、手段、方法或步驟,其用以達到與在此所述之相關實施方式相同的功能或效果。據此,所附之專利申請範圍用以包含此程序、機器、製 造、物質的組合、手段、方法或步驟於其範圍之中。此外,每個專利申請範圍建構分開的實施方式,且本揭露之範圍包含各個專利申請範圍與實施方式的組合。
100‧‧‧封裝結構
10‧‧‧封裝組件、封裝基板
12‧‧‧封裝組件、裝置晶粒
14‧‧‧金屬內連接
16‧‧‧金屬凸塊
17‧‧‧底膠
18‧‧‧金屬凸塊
19‧‧‧模製化合物
24‧‧‧蓋體
28‧‧‧熱介面材料
40‧‧‧散熱器
T‧‧‧厚度

Claims (10)

  1. 一種封裝結構,包含:一裝置晶粒,貼合至一封裝基板;一蓋體,包含一第一部份、一第二部份以及一第三部份,其中該蓋體之該第一部份設置於該裝置晶粒上,其中複數個溝槽形成於該蓋體之該第一部份朝向該裝置晶粒之一表面上,該第二部份與該第三部份分別位於該第一部份的相對二端,該第二部份以一第一方向斜向地朝向該封裝基板延伸,該第三部份以一第二方向斜向地朝向該封裝基板延伸;一黏著層,將該蓋體之該第二部分與該第三部份直接連接至該封裝基板;以及一熱介面材料(Thermal Interface Material;TIM),填入該裝置晶粒與該蓋體之間的一空間,其中該熱介面材料填入形成於該蓋體之該第一部份之該表面上的該些溝槽。
  2. 如請求項1所述之封裝結構,其中至少一該些溝槽之一深度等於或小於大約該蓋體之厚度的一半。
  3. 如請求項1所述之封裝結構,其中至少一該些溝槽的剖面形狀為長方形、三角形、半圓形、六角形、菱形或星形。
  4. 如請求項1所述之封裝結構,其中該些溝槽的底面形狀為平行的長條、重複的長方形、重複的圓形、重複的三角形、重複的星形、重複的菱形、同心環或交叉長條。
  5. 如請求項1所述之封裝結構,其中該封裝基板具有一內連接結構,連接一第一群凸塊與一第二群凸塊,該第一群凸塊位於該裝置晶粒與該封裝基板之一第一表面之間,該第二群凸塊位於該封裝基板之一第二表面之上,其中該第一表面與該第二表面分別位於該封裝基板之相對兩側上。
  6. 如請求項1所述之封裝結構,其中該些溝槽形成於該蓋體之該第一部份之該表面之一區域內,且位於該裝置晶粒之正上方。
  7. 一種封裝結構,包含:一裝置晶粒,貼合至一封裝基板;一蓋體,設置於該裝置晶粒上,該蓋體具有複數個溝槽於該蓋體朝向該裝置晶粒之一表面上;一熱介面材料(Thermal Interface Material;TIM),填入該裝置晶粒與該蓋體之間的一空間,且該熱介面材料填入該蓋體之該表面上的該些溝槽;以及一強化環,設置於該封裝基板之邊緣上,且貼附於該封裝基板之邊緣,其中該蓋體之邊緣貼附於該強化環,其 中至少一空氣間隔位於該蓋體之下且環繞該裝置晶粒,該裝置晶粒與該強化環由該空氣間隔分隔開來。
  8. 一種形成封裝結構的方法,包含:將一裝置晶粒貼合至一封裝基板;塗佈一底膠於該裝置晶粒與該封裝基板之間;塗佈一熱介面材料於該裝置晶粒相對該底膠之一表面;以及放置一蓋體於該裝置晶粒上,並藉由至少一黏著層將該蓋體連接至該封裝基板,其中該蓋體包含一第一部份、一第二部份以及一第三部份,該第二部份與該第三部份分別位於該第一部份的相對二端,該蓋體之該第一部份之一表面區域接觸該熱介面材料,且其中該蓋體之該第一部份之該表面區域具有複數個溝槽,該第二部份以一第一方向斜向地朝向該封裝基板延伸,該第三部份以一第二方向斜向地朝向該封裝基板延伸,該黏著層將該蓋體之該第二部分與該第三部份直接連接至該封裝基板。
  9. 如請求項8所述之方法,更包含:執行一固化處理,以藉由該熱介面材料提升該蓋體與該裝置晶粒之間的附著力。
  10. 如請求項8所述之方法,其中該些溝槽之一的剖面形狀為長方形、三角形、半圓形、六角形、菱形或星形,且其中該些溝槽的底面形狀為平行的長條、重 複的長方形、重複的圓形、重複的三角形、重複的星形、重複的菱形、同心環或交叉長條。
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