TWI546234B - Method and device for conveying components of electronic component bonding process - Google Patents
Method and device for conveying components of electronic component bonding process Download PDFInfo
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- TWI546234B TWI546234B TW104121227A TW104121227A TWI546234B TW I546234 B TWI546234 B TW I546234B TW 104121227 A TW104121227 A TW 104121227A TW 104121227 A TW104121227 A TW 104121227A TW I546234 B TWI546234 B TW I546234B
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/0015—Orientation; Alignment; Positioning
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/0084—Containers and magazines for components, e.g. tube-like magazines
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/0452—Mounting machines or lines comprising a plurality of tools for guiding different components to the same mounting place
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- Microelectronics & Electronic Packaging (AREA)
- Testing Of Individual Semiconductor Devices (AREA)
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Description
本發明係有關於一種搬送方法及裝置,尤指一種撓性基板之電子元件與一載件貼合製程中用來搬送待貼合元件的電子元件貼合製程之元件搬送方法及裝置。The present invention relates to a transport method and apparatus, and more particularly to a method and apparatus for transporting components of an electronic component bonding process for transporting an electronic component to be bonded to a component of a flexible substrate.
按,一般電子元件的種類廣泛,然基於必要的需求常有將二 種以上的電子元件結合者,例如撓性基板(Flexible substrate)與按鍵(Key)的貼合,由於按鍵為一經常性被按壓作動的元件,故無法以固定之硬體電路連結,必需藉助撓性基板上所印刷的電路來與控制系統作電信導通,並藉該形成電路之基板的撓性,提供按鍵經常性作動的位移因應;此種撓性基板之電子元件與一例如按鍵之載件貼合的方法,先前技術中常採用在一載盤上盛載複數個矩陣排列的撓性基板,並以人工在各撓性基板上覆設欲與其貼合的載件,使載盤被輸送於一壓合裝置下方的軌架中,再以壓合裝置中的複數個矩陣排列的夾持模組同步對載盤上盛載的複數個矩陣排列的撓性基板及載件進行一次性壓合。According to the general types of electronic components, there are often two or more electronic component combinations, such as a flexible substrate and a key, depending on the necessity. The actuating element is pressed, so that it cannot be connected by a fixed hardware circuit, and the circuit printed on the flexible substrate must be used for telecommunications conduction with the control system, and the flexibility of the substrate forming the circuit provides the button to be constantly actuated. Displacement response; a method of bonding electronic components of such a flexible substrate to a carrier such as a button, in the prior art, a flexible substrate having a plurality of matrix arrays on a carrier is often used, and the flexibility is artificially applied. The substrate is covered with a carrier to be attached thereto, so that the carrier is transported to the rail under the pressing device, and then the clamping module arranged in a plurality of matrixes in the pressing device is synchronized with the carrier. The flexible substrate and the carrier arranged in a plurality of matrixes are subjected to one-time press bonding.
該先前技術雖然採用複數個矩陣排列的夾持模組同步對載盤 上盛載的複數個矩陣排列的撓性基板及載件進行一次性壓合,但卻必須以人工在各撓性基板上覆設欲與其貼合的載件,整體效率並未因採一次性壓合複數個矩陣排列的撓性基板及載件而產生提昇;且一次性壓合複數個矩陣排列的撓性基板及載件將會產生各各撓性基板及載件的壓合品質良宥不 齊現象,因撓性基板本身的撓性,可能在載盤的搬送途中出現定位變異情況,導致進行壓合之貼合作業時,無法偵知而形成不良品。The prior art uses a plurality of matrix-arranged clamping modules to simultaneously perform a one-time press-fitting of a plurality of matrix-arranged flexible substrates and carriers carried on the carrier, but must be manually applied to each flexible substrate. The overall efficiency is not improved by the flexible substrate and the carrier which are arranged by pressing a plurality of matrixes at one time; and the flexible substrate and the plurality of matrix arrays are pressed at one time. The press-fit quality of each of the flexible substrate and the carrier may be uneven. Due to the flexibility of the flexible substrate itself, the positioning variation may occur during the transport of the carrier, resulting in the bonding of the press-fit. When working, it is impossible to detect and form a defective product.
爰是,本發明的目的,在於提供一種使載盤搬送更有效率、元件貼合品質更理想的電子元件貼合製程之元件搬送方法。In view of the above, an object of the present invention is to provide a component transfer method for an electronic component bonding process in which the carrier is more efficiently transported and the component bonding quality is more preferable.
本發明的另一目的,在於提供一種使載盤搬送更有效率、元件貼合品質更理想的電子元件貼合裝置。Another object of the present invention is to provide an electronic component bonding apparatus which is more efficient in transporting a carrier and having better component bonding quality.
本發明的又一目的,在於提供一種用以執行如申請專利範圍第1至9項任一項所述電子元件貼合製程之元件搬送裝置。It is still another object of the present invention to provide an element transport apparatus for performing the electronic component bonding process according to any one of claims 1 to 9.
依據本發明目的之電子元件貼合製程之元件搬送方法,包括:使第一元件被以第一傳送流路進行搬送;使第二元件被以第二傳送流路進行搬送;使第一元件被一移載機構循一移載路徑由第一傳送流路移載至第二傳送流路與第二元件貼合;所述第一元件與第二元件完成貼合的成品,循原第二傳送流路回送。An element carrying method for an electronic component bonding process according to the present invention includes: causing a first component to be transported by a first transport flow path; and causing the second component to be transported by a second transport flow path; a transfer mechanism is transferred from the first transfer flow path to the second transfer flow path to the second component according to a transfer path; the first component and the second component complete the bonded product, and the second transfer is performed Flow back.
依據本發明另一目的之電子元件貼合製程之元件搬送方法,包括: 一第一軌座,設有第一輸送滑軌,該第一輸送滑軌上設有一可被驅動而以水平方向進行位移的第一載座,其位移的路徑提供一第一傳送流路,以搬送一第一載盤;一第二軌座,設有第二輸送滑軌,該第二輸送滑軌上設有一可被驅動而以水平方向進行位移的第二載座,其位移的路徑提供一第二傳送流路,以搬送一第二載盤;一移載機構,包括:一移載軌座,其上設有移載軌道,移載軌道上設有移載滑座,移載滑座上設有一壓合機構可在移載軌道上位移於該第一輸送滑軌上第一載座與第二輸送滑軌上第二載座間。According to another object of the present invention, a component transfer method for an electronic component bonding process includes: a first rail mount provided with a first transport slide rail, wherein the first transport slide rail is provided with a driveable horizontally The first carrier of the displacement, the path of the displacement provides a first conveying flow path for conveying a first carrier tray; the second rail seat is provided with a second conveying rail, and the second conveying rail is provided with a a second carrier that can be driven to be displaced in a horizontal direction, the path of displacement providing a second transport flow path for transporting a second carrier; a transfer mechanism comprising: a transfer rail mount thereon There is a transfer track, and a transfer slide is arranged on the transfer track, and a transfer mechanism is arranged on the transfer slide to be displaced on the transfer rail on the first transport slide and the first transport and the second transport The second carrier between the slide rails.
依據本發明又一目的之電子元件貼合製程之元件搬送裝置,用以執行如申請專利範圍第1至9項任一項所述電子元件貼合製程之元件搬送方法之裝置。A device for transporting a component of an electronic component bonding process according to any one of claims 1 to 9 of the present invention.
本發明實施例之電子元件貼合製程之元件搬送方法及裝置,由於 該第一元件於第一載盤原受第一上蓋覆蓋,在進入第一輸送滑軌所形成之第一傳送流路起送點時,該第一上蓋已被與第一載盤脫離,輸送機構之第一載座承接盛載有第一元件的第一載盤後,將直接循第一軌座上 X軸向第一輸送滑軌之第一傳送流路搬送至近移載機構處供移載機構提取,而第二元件的傳送亦同,使第一元件、第二元件可以分別自動化傳送,第一上蓋、第二上蓋可以有效率的開、蓋,並令第一載盤、第二載盤可以分別有效率的被傳送;且第一載座、第二載座以一長側邊與第一輸送滑軌平行貼靠,以提供穩定的傳輸,另一側之長側邊則不受支撐地使第一載座下方懸空設置,以透過第二載座下方在該移載路徑上的加熱機構,使加熱機構由下往上以加熱頭抵入第二載座上鏤空之加熱口進行加熱,使第一元件與第二元件順利完成貼合;而移載機構之壓合機構採逐一取放第一元以和第二元件逐一貼合,且過程中以第一檢視單元以由上往下進行檢視,並通過Y軸向移載路徑,完成第二檢視單元由下往上進行檢視第一元件下方,並藉此取得該第一元件下方對位資訊,將該第一元件移載至第二載座中第二載盤上第二元件上方進行貼合,及使在第二傳送流路上進行完成貼合後成品的第三檢視單元檢視,及由第一傳送流路回送空的第一載盤、由第二傳送流路回送完成貼合成品的第二載盤,不僅使每一次的貼合製程更精準,品質大獲提昇,且整體搬送流程規劃完善、有效率。In the electronic component bonding process component transfer method and device according to the embodiment of the present invention, since the first component is covered by the first upper cover on the first carrier, the first transport flow path formed by entering the first transport slide When the point is sent, the first upper cover has been disengaged from the first carrier, and the first carrier of the conveying mechanism receives the first carrier carrying the first component, and then directly follows the X-axis of the first rail seat. The first conveying flow path of the conveying slide is transported to the near transfer mechanism for the transfer mechanism to extract, and the transfer of the second component is also the same, so that the first component and the second component can be automatically transferred respectively, the first upper cover and the second cover. The upper cover can be efficiently opened and closed, and the first carrier and the second carrier can be efficiently transferred respectively; and the first carrier and the second carrier are parallel to the first conveying rail with a long side Abutting to provide a stable transmission, and the long side of the other side is unsupported to suspend the first carrier below to transmit the heating mechanism under the second carrier under the transfer path From the bottom to the top, the heating head is placed on the second carrier. The port is heated to make the first component and the second component smoothly complete the bonding; and the pressing mechanism of the transfer mechanism picks up the first component one by one to fit the second component one by one, and the first viewing unit is Viewing from top to bottom, and through the Y-axis transfer path, completing the second view unit to view the underside of the first component from bottom to top, and thereby obtaining alignment information under the first component, the first component Transfer to the second component on the second carrier in the second carrier for bonding, and to perform inspection of the third inspection unit of the finished product after finishing bonding on the second transport flow path, and returning by the first delivery flow path The empty first carrier and the second carrier that is fed back by the second transport flow path to complete the bonding process not only make each bonding process more precise, but also improve the quality, and the overall transportation process is planned and efficient.
請參閱圖1,本發明實施例以用以進行不同元件貼合加工為 例,該待加工貼合之第一元件A1,其以一矩形的第一載盤B1盛載,每一第一載盤B1上以一矩形的第一上蓋B11覆蓋呈矩陣排列之複數個第一元件A1,其中,第一載盤B1的面積大於第一上蓋B11,在本實施例中第一元件A1例如撓性基板(圖中第一元件A1僅為示意,非實際撓性基板形狀);待加工貼合之第二元件A2,其以矩形的第二載盤B2盛載,每一第二載盤B2上以一矩形的第二上蓋B21覆蓋呈矩陣排列之各第二元件A2,其中,第二載盤B2的面積大於第二上蓋B21,在本實施例中第二元件A2例如按鍵類之載件(圖中第二元件A2僅為示意,非實際按鍵形狀);該第一上蓋B11與第一載盤B1間,或第二上蓋B21第二載盤B2間可設例如磁鐵之磁吸件,以使二者在蓋覆時令整組組件形成較佳之結合定位。Referring to FIG. 1 , an embodiment of the present invention is used for performing different component bonding processing. The first component A1 to be processed is held by a rectangular first carrier B1, each first load. A plurality of first elements A1 arranged in a matrix are covered by a rectangular first upper cover B11 on the disk B1, wherein the area of the first carrier B1 is larger than the first upper cover B11, and the first element A1 is flexible, for example, in this embodiment. The substrate (the first component A1 in the figure is only a schematic, non-actual flexible substrate shape); the second component A2 to be processed and fitted is carried by a rectangular second carrier B2, each of the second carrier B2 Each of the second elements A2 arranged in a matrix is covered by a rectangular second upper cover B21, wherein the area of the second carrier B2 is larger than that of the second upper cover B21. In the embodiment, the second component A2 is, for example, a button type carrier ( In the figure, the second component A2 is only a schematic, non-actual button shape); between the first upper cover B11 and the first carrier B1, or between the second upper cover B21 and the second carrier B2, a magnet such as a magnet may be disposed. When the two are covered, the whole set of components is formed into a better combined positioning.
請參閱圖 2、3,本發明實施例之電子元件貼合製程之元件搬送方法及裝置實施例可以如圖中所示之裝置來說明,包括: 一機台C,其自機台台面C1中央向下凹陷形成一工作區間C2,使機台台面C1兩側較高而各形成一側座C3,並在工作區間C2中央朝後段部位形成一凸座狀之固定座C4,該兩側座C3及固定座C4之上方表面在同一高度並形成所述機台台面C1;固定座C4區隔凹陷的工作區間C2並形成位於固定座C4與一側座C3間凹陷的第一輸送區間C5及固定座C4與另一側座C3間凹陷的第二輸送區間C6,第一輸送區間C5、第二輸送區間C6在約略同一水平高度; 一輸送機構G,設於機台C之機台台面C1下方凹陷的工作區間C2中 ,包括:呈Z軸向立設並沿X軸向延伸之第一軌座G1、第二軌座G2;其中,該第一軌座G1設於凹陷的第一輸送區間C5中,其朝機台C內的一側設有X軸向第一輸送滑軌G11,並於該第一輸送滑軌G11上設有一與第一輸送滑軌G11垂直,並可在其上被驅動而以水平方向設置進行滑動位移的第一載座G12,其位移的路徑提供一第一傳送流路,以搬送該圖1中第一上蓋B11已被開啟的第一載盤B1;第一載座G12約略呈矩形態樣,其以一長側邊與第一輸送滑軌G11平行貼靠,以提供穩定的傳輸,另一側之長側邊則不受支撐地使第一載座G12下方懸空設置;該第一載座G12上設有複數個矩陣排列且其中設有吸嘴的吸口G121,可於其中通入負壓,該第一載座G12上前後兩端分別各設有一相對應ㄇ狀之第一夾扣機構G122,其可受驅動進行擴張或夾靠之操作;該第二軌座G2設於凹陷的第二輸送區間C6中,其朝機台C內的一側設有X軸向第二輸送滑軌G21,並於該第二輸送滑軌G21上設有一與第二輸送滑軌G21垂直,並可在其上被驅動而以水平方向設置進行滑動位移的第二載座G22,其位移的路徑提供一第二傳送流路,以搬送該圖1中第二上蓋B21已被開啟的第二載盤B2;第二載座G22約略呈矩形態樣,其以一長側邊與第二輸送滑軌G21平行貼靠,以提供穩定的傳輸,另一側之長側邊則不受支撐地使第二載座G22下方懸空設置;該第二載座G22上設有複數個矩陣排列的鏤空之加熱口G221;該第二載座G22上前後兩端分別各設有一相對應ㄇ狀之第二夾扣機構G222,其可受驅動進行擴張或夾靠之操作; 一移載機構H,包括:一移載軌座H1,其兩端固設於機台C之兩側側座C3上,其上設有Y軸向之移載軌道H11,移載軌道H11上設有移載滑座H12,移載滑座H12上設有Z軸向同步連動之壓合機構H13及第一檢視單元H14,可在移載軌道H11上位移於該輸送機構G之第一輸送滑軌G11上第一載座G12與第二輸送滑軌G21上第二載座G22間;該壓合機構H13具有吸附及壓合構件,其可採用例如申請人所申請的第104107816號「壓合方法及裝置」中所揭露的壓合裝置;該第一檢視單元H14可為一由上往下進行檢視之CCD鏡頭; 一第二檢視單元I,設於該機台C凹陷的工作區間C2中,並在第一輸送滑軌G11與第二輸送滑軌G21間,且為移載滑座H12上壓合機構H13自第一輸送滑軌G11上第一載座G12移至第二輸送滑軌G21上第二載座G22的路徑中,其可為一由下往上進行檢視之CCD鏡頭; 一加熱機構J,設於該機台C凹陷的工作區間C2中,並在第一輸送滑軌G11與第二輸送滑軌G21間,且為第二載座G22在第二輸送滑軌G21上滑移的路徑中,加熱機構J位於第二載座G22下方,其上設有可由下往上抵入第二載座G22上鏤空之加熱口G221的加熱頭J1,所述加熱頭J1個數對應第二載座G22上加熱口G221的列數,在本實施例中為二個; 一第三檢視單元K,可為一由上往下進行檢視之CCD鏡頭,並以一軌架K1設於該機台C靠第二輸送滑軌G21一側的側座C3上,其可在軌架K1上受驅動作Y軸向滑移,該第三檢視單元K恰對應位於第二載座G22在第二輸送滑軌G21上滑移的路徑中,並為第二載座G22的上方,用以檢視完成貼合的成品; 所述第二檢視單元I 、加熱機構J同在移載機構H中移載軌座H1上移載軌道H11所引導提供之直線移載路徑上,該第二檢視單元I 、加熱機構J在該移載路徑上之連線為一平行於該移載軌道H11之直線。Referring to FIG. 2 and FIG. 3, an embodiment of a method and apparatus for transporting components of an electronic component bonding process according to an embodiment of the present invention may be described as shown in the figure, including: a machine C, which is central to the machine table C1. A working section C2 is formed to be recessed downward, so that the two sides of the machine table C1 are higher and each side forms a seat C3, and a convex seat C4 is formed in the center of the working section C2 toward the rear section, and the two sides of the seat C3 are formed. And the upper surface of the fixed seat C4 is at the same height and forms the machine table C1; the fixed seat C4 is separated from the recessed working section C2 and forms a first conveying section C5 and a fixed recess between the fixed seat C4 and the one seat C3. The second conveying section C6 recessed between the seat C4 and the other side seat C3, the first conveying section C5 and the second conveying section C6 are at approximately the same level; a conveying mechanism G is disposed under the machine table C1 of the machine C The recessed working section C2 includes: a first rail seat G1 and a second rail seat G2 that are erected in the Z-axis and extend along the X-axis; wherein the first rail seat G1 is disposed in the first conveying section of the recess In C5, it has an X axis on one side of the machine table C. a first conveying rail G11, and a first carrier G12 disposed on the first conveying rail G11 perpendicular to the first conveying rail G11 and capable of being driven to be disposed in a horizontal direction for sliding displacement, The displacement path provides a first transport flow path for transporting the first carrier B1 of the first upper cover B11 of FIG. 1 that has been opened; the first carrier G12 has a substantially rectangular shape with a long side The first conveying rail G11 is abutted in parallel to provide stable transmission, and the long side of the other side is unsupported to be suspended below the first carrier G12; the first carrier G12 is provided with a plurality of matrices A suction port G121 is arranged in which a suction nozzle is disposed, and a negative pressure can be introduced therein. The first clamping seat G12 is respectively provided with a corresponding first clamping mechanism G122, which can be driven. The operation of expanding or clamping; the second rail seat G2 is disposed in the second conveying section C6 of the recess, and the X-axis second conveying rail G21 is disposed on one side in the machine C, and the second The conveying rail G21 is disposed perpendicular to the second conveying rail G21 and can be driven thereon to be disposed in a horizontal direction. The second carrier G22 performing the sliding displacement, the path of the displacement thereof provides a second conveying flow path for conveying the second carrier B2 in which the second upper cover B21 of FIG. 1 has been opened; the second carrier G22 is approximately momentarily In a morphological manner, a long side is abutted in parallel with the second conveying rail G21 to provide stable transmission, and the long side of the other side is unsupported to hang below the second carrier G22; The second carrier G22 is provided with a plurality of matrix-arranged hollow heating ports G221; the second carrier G22 is respectively provided with a corresponding second clamping mechanism G222 on the front and rear ends, which can be driven to expand Or a clamping operation; a transfer mechanism H, comprising: a transfer rail seat H1, the two ends of which are fixed on the side seats C3 of the machine C, and the Y-axis transfer track H11 is arranged thereon The transfer rail H11 is provided with a transfer carriage H12, and the transfer carriage H12 is provided with a Z-axis synchronous linkage pressing mechanism H13 and a first inspection unit H14, which can be displaced on the transfer rail H11. Between the first carrier G12 on the first conveying rail G11 of the mechanism G and the second carrier G22 on the second conveying rail G21; The mechanism H13 has an absorbing and pressing member, and the pressing device disclosed in, for example, the "Pressing Method and Apparatus" of the applicant's application No. 104107816; the first viewing unit H14 can be performed from top to bottom. The CCD lens is inspected; a second inspection unit I is disposed in the working section C2 recessed by the machine C, and is between the first conveying rail G11 and the second conveying rail G21, and is on the transfer sliding seat H12. The pressing mechanism H13 moves from the first carrier G12 on the first conveying rail G11 to the second carrier G22 on the second conveying rail G21, which can be a CCD lens that is viewed from the bottom up; The heating mechanism J is disposed in the working section C2 of the machine C recessed, and is between the first conveying rail G11 and the second conveying rail G21, and the second carrier G22 is sliding on the second conveying rail G21. In the moving path, the heating mechanism J is located below the second carrier G22, and is provided with a heating head J1 that can be pushed into the hollowing port G221 of the second carrier G22 from bottom to top, and the number of the heating head J1 corresponds to The number of columns of the heating port G221 on the second carrier G22 is two in this embodiment; A third inspection unit K can be a CCD lens that is viewed from the top down, and is disposed on the side seat C3 of the machine table C on the side of the second conveying rail G21 by a rail K1. The rail K1 is driven to slide in the Y direction, and the third inspection unit K corresponds to the path in which the second carrier G22 slides on the second transport rail G21 and is above the second carrier G22. The second inspection unit I and the heating mechanism J are on the linear transfer path provided by the transfer rail H11 on the transfer rail seat H1 in the transfer mechanism H, the first The connection between the second inspection unit I and the heating mechanism J on the transfer path is a line parallel to the transfer track H11.
本發明實施例之電子元件貼合製程之元件搬送方法,包括: 一置料步驟,參閱圖4、5,本發明實施例可以使用一吸座D進行取放,其具有位於外周側且吸口較低的第一組吸附元件D1(例如吸嘴),以及位於第一組吸附元件D1內側且吸口較高之第二組吸附元件D2(例如吸嘴),當圖1中每組夾附有第一元件A1的第一載盤B1、第一上蓋B11(夾附有第二元件A2的第二載盤B2、第二上蓋B21亦同)受吸附時,係第一組吸附元件D1吸附下方面積較大之第一載盤B1,而第二組吸附元件D2吸附上方面積較小第一上蓋B11;如圖6 所示,吸座D將整組組件交卸於在下方等待的輸送機構G之第一載座G12時,吸座D中的第一組吸附元件D1予以關閉負壓,而僅由第二組吸附元件D2吸附第一上蓋B11上移,且第一上蓋B11上移時,如圖7所示,可以第一夾扣機構G122執行一對第一載盤B1強制固定的操作,而使盛載有第一元件A1的第一載盤B1留置在第一載座G12上受吸口G121中的吸嘴G123吸附;整組如圖1夾附有第二元件A2的第二載盤B2、第二上蓋B21之組件亦可以前述方式,同理以另一個吸座D將第二載盤B2如圖8所示留置在第二載座G22鏤空之加熱口G221上方;整組如圖1夾附有第一元件A1的第一載盤B1、第一上蓋B11之組件、整組夾附有第二元件A2的第二載盤B2、第二上蓋B21之組件,二者可同步或不同步被傳送,一個較有效率的傳送規劃,基於第一元件A1將被優先提取,可使整組夾附有第一元件A1的第一載盤B1、第一上蓋B11之組件先被進行置料步驟; 一搬送步驟,請參閱圖1、9,該第一元件A1於第一載盤B1原受第一上蓋B11覆蓋,在進入第一輸送滑軌G11所形成之第一傳送流路起送點時,該第一上蓋B11已被與第一載盤B1脫離,第一載座G12承接盛載有第一元件A1的第一載盤B1後,將循第一軌座G1上 X軸向第一輸送滑軌G11之第一傳送流路搬送至近移載機構H處供移載機構H提取;同理,該第二元件A2於第二載盤B2中受一第二上蓋B21覆蓋,在進入第二輸送滑軌G21所形成之第一傳送流路起送點時,該第二上蓋B21已被與第二載盤B2脫離,第二載座G22承接盛載有第二元件A2的第二載盤B2後,將循第二軌座G2的X軸向第二輸送滑軌G21之第二傳送流路搬送至近移載機構H處;第一傳送流路、第二傳送流路在相隔間距下相互平行,第一載座G12、第二載座G22可同步或不同步被傳送,一個較有效率的傳送規劃,由於第一載座G12承接承接盛載有第一元件A1的第一載盤B1,基於第一元件A1將被優先提取,故使第一載座G12先被傳送,第一傳送流路、第二傳送流路的起送點至終止點之行程間距相當且對應; 一移載步驟,請參閱圖1、10、被輸送於移載機構H處的第一載座G12上第一載盤B1,其上的第一元件A1將受移載機構H上第一檢視單元H14以由上往下進行檢視之CCD鏡頭進行檢視對位,壓合機構H13將依第一檢視單元H14檢測對位取得的資訊,撿取該通過檢視的第一元件A1循移載軌座H1上橫設的Y軸向之移載軌道H11所提供的Y軸向移載路徑,移至該移載路徑上的第二檢視單元I上方,以由下往上進行檢視之CCD鏡頭對該第一元件A1下方進行檢測,並藉此取得該第一元件A1下方對位資訊,壓合機構H13在依據第二檢視單元I取得的對位資訊下,將該第一元件A1移載至第二載座G22中第二載盤B2上第二元件A2上方; 一貼合步驟,請參閱圖1、10、11,使壓合機構H13將該第一元件A1下移與第二元件A2貼合,在貼合過程中,透過壓合機構H13進行加壓及透過第二載座G22下方在該移載路徑上的加熱機構J,使加熱機構J由下往上以加熱頭J1抵入第二載座G22上鏤空之加熱口G221進行加熱,以使第一元件A1與第二元件A2完成貼合,再使完成貼合的成品藉第二載座G22之位移而至第三檢視單元K處,以由上往下進行檢視之CCD鏡頭進行成品檢核; 一回送步驟,請參閱圖1、12,第一載座G12上第一載盤B1中所有第一元件A1逐一被提取後,第一載座G12連同其上空的第一載盤B1循第一軌座G1上 X軸向第一輸送滑軌G11之原第一傳送流路將先被回送至原第一軌座G1上起送點;第二載座G22則在完成所有第一元件A1與第二載座G22上第二載盤B2中所有第二元件A2貼合及檢視後,第二載座G22才連同其上盛載第一元件A1、第二元件A2完成貼合之成品的第二載盤B2,循第二軌座G2的X軸向第二輸送滑軌G21之原第二傳送流路回送至原第二軌座G2上起送點; 一收集步驟,請參閱圖13,被返回至原起送點的第一載盤B1,該吸座D將被驅動下移,以原第二組吸附元件D2尚吸附的第一上蓋B11覆蓋在第一載座G12上的第一載盤B1上,並在如圖14所示第一組吸附元件D1吸附第一載盤B1而第二組吸附元件D2吸附第一上蓋B11下,完成交付整組組件給第一吸座E21,以送出進行收集;同理,第二載盤B2及第二上蓋B21以相同方式被送出進行收集。The component carrying method of the electronic component bonding process of the embodiment of the present invention comprises: a placing step, referring to FIG. 4 and FIG. 5, the embodiment of the present invention can be used for picking up and dropping by using a suction seat D, which has a peripheral portion and a suction port. a low first group of adsorption elements D1 (for example, a nozzle), and a second group of adsorption elements D2 (for example, nozzles) located inside the first group of adsorption elements D1 and having a higher suction port, when each group in FIG. When the first carrier B1 of the first component A1, the first upper cover B11 (the second carrier B2 with the second component A2 and the second upper cover B21 are also attached) are adsorbed, the first group of adsorption elements D1 adsorbs the lower area. The first carrier B1 is larger, and the second group of adsorption elements D2 adsorbs the first upper cover B11 having a smaller area; as shown in FIG. 6, the suction D transfers the entire assembly to the conveying mechanism G waiting underneath. When a seat G12 is mounted, the first group of adsorption elements D1 in the suction seat D is closed to the negative pressure, and only the second upper group of the adsorption elements D2 is moved up, and the first upper cover B11 is moved up, as shown in the figure. As shown in FIG. 7, the first clamping mechanism G122 can perform a pair of operations of forcibly fixing the first carrier B1. The first carrier B1 carrying the first component A1 is placed on the first carrier G12 and adsorbed by the suction nozzle G123 in the suction port G121; the entire group is attached to the second carrier A2 with the second component A2 as shown in FIG. B2, the assembly of the second upper cover B21 can also be in the foregoing manner. Similarly, the second carrier B2 is placed on the second heating seat G221 of the second carrier G22 as shown in FIG. 8 by another suction seat D; 1 is attached with the first carrier B1 of the first component A1, the assembly of the first upper cover B11, the entire set of the second carrier B2 with the second component A2, and the second upper cover B21, which can be synchronized or Unsynchronized transmission, a more efficient transmission plan, based on the first component A1 will be preferentially extracted, so that the entire set of components of the first carrier B1 and the first upper cover B11 with the first component A1 attached are first performed. Referring to FIG. 1 and FIG. 9, the first component A1 is covered by the first upper cover B11 on the first carrier B1, and is formed in the first transport flow path formed by entering the first transport slide G11. When the feeding point is up, the first upper cover B11 has been disengaged from the first carrier B1, and the first carrier G12 receives the first component carrying the first component A1. After the carrier B1, the first transport flow path of the first transport slide G11 on the X-axis of the first rail seat G1 is transported to the near transfer mechanism H for the transfer mechanism H to extract; similarly, the second component A2 Covered by a second upper cover B21 in the second carrier B2, the second upper cover B21 has been separated from the second carrier B2 when entering the first delivery flow path formed by the second delivery slide G21. After the second carrier G22 receives the second carrier B2 carrying the second component A2, the second carrier G2 that follows the X-axis of the second rail seat G2 is transported to the near-transfer mechanism. H; the first transport flow path and the second transport flow path are parallel to each other at a spacing interval, and the first carrier G12 and the second carrier G22 can be transmitted synchronously or asynchronously, a more efficient transmission plan, due to the A carrier G12 receives the first carrier B1 carrying the first component A1, and the first component A1 is preferentially extracted based on the first component A1, so that the first carrier G12 is first transmitted, the first transmission flow path and the second transmission The travel distance from the starting point to the end point of the flow path is equivalent and corresponding; a transfer step, please refer to Figure 1, 10, being transported The first carrier A1 on the first carrier G12 at the transfer mechanism H, the first component A1 thereon is to be inspected by the CCD lens of the first inspection unit H14 on the transfer mechanism H for viewing from top to bottom. The position, the pressing mechanism H13 will detect the information obtained by the alignment according to the first inspection unit H14, and the first component A1 that passes through the inspection is provided by the transfer axis H11 of the Y-axis that is traversed on the carrier rail H1. The Y-axis transfer path is moved to the top of the second inspection unit I on the transfer path, and the CCD lens that is viewed from the bottom up is detected under the first component A1, thereby obtaining the first The information about the lower part of the component A1, the pressing mechanism H13 transfers the first component A1 to the second component A2 of the second carrier B2 in the second carrier G22 under the alignment information obtained by the second viewing unit 1. Referring to FIGS. 1, 10, and 11, the pressing mechanism H13 moves the first member A1 down to the second member A2, and is applied through the pressing mechanism H13 during the bonding process. Pressing and passing the heating mechanism J on the transfer path below the second carrier G22, causing the heating mechanism J to pass from the bottom to the bottom The heating head J1 is heated against the hollow heating port G221 of the second carrier G22 to complete the bonding of the first component A1 and the second component A2, and then the finished product is displaced by the second carrier G22. And to the third inspection unit K, the CCD lens for viewing from top to bottom is used for product inspection; for the returning step, please refer to FIG. 1 and FIG. 12, all the first in the first carrier B1 on the first carrier G12. After the components A1 are extracted one by one, the first carrier G12, together with the first carrier B1 above it, follows the first transport path of the first transport rail G11 on the X-axis of the first rail seat G1 and will be sent back to the original The first rail seat G1 picks up the delivery point; the second carrier G22 completes and inspects all the second components A2 of the second carrier B2 on all the first component A1 and the second carrier G22, and the second carrier The seat G22 is coupled with the second carrier B2 of the finished product on which the first component A1 and the second component A2 are loaded, and the second transmission of the second transporting rail G21 according to the X-axis of the second rail seat G2. The flow path is sent back to the original second rail seat G2 to pick up the point; a collection step, please refer to FIG. 13, and is returned to the first point of the original starting point. The carrier B1, the suction cup D will be driven down, and the first upper cover B11 which is still adsorbed by the original second group of adsorption elements D2 covers the first carrier B1 on the first carrier G12, and is as shown in FIG. The first group of adsorption elements D1 are shown adsorbing the first carrier B1 and the second group of adsorption elements D2 are adsorbed to the first upper cover B11, and the whole set of components is delivered to the first suction cup E21 for sending and collecting; similarly, the second The carrier B2 and the second upper cover B21 are sent out in the same manner for collection.
本發明實施例之電子元件貼合製程之元件搬送方法及裝置,由於,該第一元件A1於第一載盤B1原受第一上蓋B11覆蓋,在進入第一輸送滑軌G11所形成之第一傳送流路起送點時,該第一上蓋B11已被與第一載盤B1脫離,輸送機構G之第一載座G12承接盛載有第一元件A1的第一載盤B1後,將直接循第一軌座G1上 X軸向第一輸送滑軌G11之第一傳送流路搬送至近移載機構H處供移載機構H提取,而第二元件A2的傳送亦同,使第一元件A1、第二元件A2可以分別自動化傳送,第一上蓋B11、第二上蓋B21可以有效率的開、蓋,並令第一載盤B1、第二載盤B2可以分別有效率的被傳送;且第一載座G12、第二載座G22以一長側邊與第一輸送滑軌G11平行貼靠,以提供穩定的傳輸,另一側之長側邊則不受支撐地使第一載座G12下方懸空設置,以透過第二載座G22下方在該移載路徑上的加熱機構J,使加熱機構J由下往上以加熱頭J1抵入第二載座G22上鏤空之加熱口G221進行加熱,使第一元件A1與第二元件A2順利完成貼合;而移載機構H之壓合機構採逐一取放第一元A1以和第二元件A2逐一貼合,且過程中以第一檢視單元H14以由上往下進行檢視,並通過Y軸向移載路徑,完成第二檢視單元I由下往上進行檢視第一元件A1下方,並藉此取得該第一元件A1下方對位資訊,將該第一元件A1移載至第二載座G22中第二載盤B2上第二元件A2上方進行貼合,及使在第二傳送流路上進行完成貼合後成品的第三檢視單元K檢視,及由第一傳送流路回送空的第一載盤B1、由第二傳送流路回送完成貼合成品的第二載盤B2,不僅使每一次的貼合製程更精準,品質大獲提昇,且整體搬送流程規劃完善、有效率。In the electronic component bonding process component transfer method and apparatus according to the embodiment of the present invention, the first component A1 is covered by the first upper cover B11 on the first carrier B1, and is formed in the first transport slide G11. When the transport flow path starts from the delivery point, the first upper cover B11 has been detached from the first carrier B1, and the first carrier G12 of the transport mechanism G receives the first carrier B1 carrying the first component A1, and Directly following the first transport path of the first transport rail G11 on the X-axis of the first rail seat G1, it is transported to the near transfer mechanism H for the transfer mechanism H to be extracted, and the second component A2 is also transmitted, so that the first The component A1 and the second component A2 can be automatically transferred respectively, and the first upper cover B11 and the second upper cover B21 can be efficiently opened and closed, and the first carrier B1 and the second carrier B2 can be efficiently transferred respectively; The first carrier G12 and the second carrier G22 are in parallel with the first conveying rail G11 with a long side to provide stable transmission, and the long side of the other side is unsupported for the first carrier. The seat G12 is suspended below to transmit heat through the heating mechanism J on the transfer path below the second carrier G22. The mechanism J is heated from bottom to top by the heating head J1 against the hollow heating port G221 of the second carrier G22, so that the first component A1 and the second component A2 are smoothly bonded; and the pressing mechanism of the transfer mechanism H The first element A1 is taken one by one to be attached one by one with the second element A2, and the first inspection unit H14 is viewed from the top to the bottom, and the second inspection unit I is completed by the Y-axis transfer path. Viewing the underside of the first component A1 from the bottom up, and thereby obtaining the alignment information under the first component A1, transferring the first component A1 to the second component on the second carrier B2 of the second carrier G22 The upper side of the A2 is bonded, and the third inspection unit K of the finished product after the completion of the bonding is performed on the second transport flow path, and the first carrier B1 that is returned by the first transport flow path and the second transport flow path are The second carrier B2 of the finished composite product is returned, which not only makes each bonding process more precise, but also improves the quality, and the overall transportation process is planned and efficient.
惟以上所述者,僅為本發明之較佳實施例而已,當不能以此 限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent.
A1‧‧‧第一元件
A2‧‧‧第二元件
B1‧‧‧第一載盤
B11‧‧‧第一上蓋
B2‧‧‧第二載盤
B21‧‧‧第二上蓋
C‧‧‧機台
C1‧‧‧機台台面
C2‧‧‧工作區間
C3‧‧‧側座
C4‧‧‧固定座
C5‧‧‧第一輸送區間
C6‧‧‧第二輸送區間
D‧‧‧吸座
D1‧‧‧第一組吸附元件
D2‧‧‧第二組吸附元件
G‧‧‧輸送機構
G1‧‧‧第一軌座
G11‧‧‧第一輸送滑軌
G12‧‧‧第一載座
G121‧‧‧吸口
G122‧‧‧第一夾扣機構
G123‧‧‧吸嘴
G2‧‧‧第二軌座
G21‧‧‧第二輸送滑軌
G22‧‧‧第二載座
G221‧‧‧加熱口
G222‧‧‧第二夾扣機構
H‧‧‧移載機構
H1‧‧‧移載軌座
H11‧‧‧移載軌道
H12‧‧‧移載滑座
H13‧‧‧壓合機構
H14‧‧‧第一檢視單元
I‧‧‧第二檢視單元
J‧‧‧加熱機構
J1‧‧‧加熱頭
K‧‧‧第三檢視單元
K1‧‧‧軌架A1‧‧‧ first component
A2‧‧‧ second component
B1‧‧‧first carrier
B11‧‧‧ first cover
B2‧‧‧second carrier
B21‧‧‧Second cover
C‧‧‧ machine
C1‧‧‧ machine table
C2‧‧‧ working area
C3‧‧‧ side seat
C4‧‧‧ fixed seat
C5‧‧‧First delivery interval
C6‧‧‧Second transport interval
D‧‧‧ suction seat
D1‧‧‧First group of adsorption elements
D2‧‧‧Second group of adsorption elements
G‧‧‧Transportation agency
G1‧‧‧First rail seat
G11‧‧‧First conveyor rail
G12‧‧‧ first carrier
G121‧‧‧ mouthpiece
G122‧‧‧First clip mechanism
G123‧‧ ‧ nozzle
G2‧‧‧Second rail seat
G21‧‧‧Second transport rail
G22‧‧‧Second carrier
G221‧‧‧heating port
G222‧‧‧Second clip mechanism
H‧‧‧Transportation mechanism
H1‧‧‧Loading rail seat
H11‧‧‧Transfer track
H12‧‧‧Transfer slide
H13‧‧‧Compression mechanism
H14‧‧‧First inspection unit
I‧‧‧Second inspection unit
J‧‧‧heating mechanism
J1‧‧‧ heating head
K‧‧‧ Third inspection unit
K1‧‧‧ rail rack
圖1係本發明實施例載盤及上蓋分別各與第一、二元件組合關係之立體分解示意圖。 圖2係本發明實施例中各機構配置關係之俯視之示意圖。 圖3係本發明實施例中第一軌座、第二軌座位於機台的第一輸送區間、第二輸送區間中之側面示意圖。 圖4係本發明實施例中置料步驟之示意圖。 圖5係本發明實施例中吸座之第一組吸附元件及第二組吸附元件共同吸附載盤及上蓋之示意圖。 圖6係本發明實施例中吸座僅以第二組吸附元件吸附上蓋之示意圖。 圖 7 係本發明實施例中載盤落置於第一載座之剖面示意圖。 圖 8 係本發明實施例中載盤落置於第二載座之剖面之示意圖。 圖 9 係本發明實施例中搬送步驟之示意圖。 圖10 係本發明實施例中移載步驟之示意圖。 圖11 係本發明實施例中貼合步驟之加熱示意圖。 圖12 係本發明實施例中回送步驟之示意圖。 圖13 係本發明實施例中收集步驟之吸座以原第二組吸附元件吸附的上蓋進行對載盤進行覆罩之示意圖。 圖14 係本發明實施例中收集步驟之吸座以第一組吸附元件及第二組吸附元件共同吸附載盤及上蓋之示意圖。1 is a perspective exploded view showing the relationship between the carrier and the upper cover and the first and second components, respectively, in the embodiment of the present invention. 2 is a schematic plan view showing the arrangement relationship of each mechanism in the embodiment of the present invention. 3 is a schematic side view showing the first rail seat and the second rail seat in the first transport section and the second transport section of the machine in the embodiment of the present invention. Figure 4 is a schematic illustration of the loading step in the embodiment of the present invention. FIG. 5 is a schematic view showing the first group of adsorption elements and the second group of adsorption elements of the suction cup jointly adsorbing the carrier and the upper cover in the embodiment of the present invention. Fig. 6 is a schematic view showing the suction of the suction cap by the second group of adsorption elements in the embodiment of the invention. Figure 7 is a cross-sectional view showing the carrier in the first carrier in the embodiment of the present invention. Figure 8 is a schematic view showing the cross section of the carrier in the second carrier in the embodiment of the present invention. Figure 9 is a schematic illustration of the transport step in the embodiment of the present invention. Figure 10 is a schematic illustration of the transfer step in the embodiment of the present invention. Figure 11 is a schematic view showing the heating of the bonding step in the embodiment of the present invention. FIG. 12 is a schematic diagram of a loopback step in an embodiment of the present invention. Figure 13 is a schematic view showing the suction cap of the collecting step of the embodiment of the present invention covering the carrier with the upper cover adsorbed by the original second group of adsorbing elements. Figure 14 is a schematic view showing the suction and holding of the carrier and the upper cover by the first group of adsorption elements and the second group of adsorption elements in the suction step of the collecting step in the embodiment of the present invention.
C‧‧‧機台 C‧‧‧ machine
C1‧‧‧機台台面 C1‧‧‧ machine table
C2‧‧‧工作區間 C2‧‧‧ working area
C3‧‧‧側座 C3‧‧‧ side seat
C4‧‧‧固定座 C4‧‧‧ fixed seat
C5‧‧‧第一輸送區間 C5‧‧‧First delivery interval
C6‧‧‧第二輸送區間 C6‧‧‧Second transport interval
G‧‧‧輸送機構 G‧‧‧Transportation agency
G1‧‧‧第一軌座 G1‧‧‧First rail seat
G11‧‧‧第一輸送滑軌 G11‧‧‧First conveyor rail
G12‧‧‧第一載座 G12‧‧‧ first carrier
G121‧‧‧吸口 G121‧‧‧ mouthpiece
G122‧‧‧第一夾扣機構 G122‧‧‧First clip mechanism
G2‧‧‧第二軌座 G2‧‧‧Second rail seat
G21‧‧‧第二輸送滑軌 G21‧‧‧Second transport rail
G22‧‧‧第二載座 G22‧‧‧Second carrier
G221‧‧‧加熱口 G221‧‧‧heating port
G222‧‧‧第二夾扣機構 G222‧‧‧Second clip mechanism
H‧‧‧移載機構 H‧‧‧Transportation mechanism
H1‧‧‧移載軌座 H1‧‧‧Loading rail seat
H11‧‧‧移載軌道 H11‧‧‧Transfer track
H12‧‧‧移載滑座 H12‧‧‧Transfer slide
H13‧‧‧壓合機構 H13‧‧‧Compression mechanism
H14‧‧‧第一檢視單元 H14‧‧‧First inspection unit
I‧‧‧第二檢視單元 I‧‧‧Second inspection unit
J‧‧‧加熱機構 J‧‧‧heating mechanism
J1‧‧‧加熱頭 J1‧‧‧ heating head
K‧‧‧第三檢視單元 K‧‧‧ Third inspection unit
K1‧‧‧軌架 K1‧‧‧ rail rack
Claims (17)
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