TWI528038B - Mouse automatic test equipment and methods - Google Patents
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Description
本發明屬於滑鼠測試技術領域,涉及一種滑鼠測試設備,尤其涉及一種滑鼠功能全自動測試設備;同時,本發明還涉及一種滑鼠功能全自動測試方法。 The invention belongs to the technical field of mouse testing, and relates to a mouse testing device, in particular to a fully automatic testing device for a mouse function. Meanwhile, the invention also relates to a fully automatic testing method for a mouse function.
滑鼠,是整個計算器系統中密不可分的輸入裝置之一,在滑鼠的生產過程中,組裝之後的滑鼠必須經過功能測試後才可以進行包裝入庫。 The mouse is one of the inseparable input devices in the entire calculator system. During the mouse production process, the assembled mouse must undergo functional testing before it can be packaged.
通常,滑鼠的測試包括按鍵的測試(動作、連鍵)、線性功能(移動是否順暢、定位是否準確)、滾輪(是否動作、跳格、漏格)測試; 在一般工廠的生產測試中,皆使用人工測試,這種方式有幾大缺點:(1)產品品質好壞由測試人員的經驗來判定,不同的測試人員對同一個滑鼠的判定會有差異;(2)測試中需要測試人員時刻注意電腦螢幕,觀察測試過程中相應程式的反應,眼睛很疲勞;(3)在每天大量的重複性的測試中,對測試的滑鼠的處理有可能發生誤操作(有時易將不良品當作良品而送入下一站);(4)有些關鍵性的參數不能進行測試(如電流、解析度);(5)每天的測試結果統計,由人工來統計,易發生漏記、錯記;(6)在測試站的前後工站,有兩次人工取放動作,浪費工時,產量低、人工成本高;(7)即使是有些工廠加入了機器測試,但在測試過程中也需要人工多次干預,其自動化程度不高。 Usually, the test of the mouse includes the test of the button (action, key), the linear function (whether the movement is smooth, the positioning is accurate), the scroll wheel (whether the action, the tab, the grid) test; In the production test of general factories, manual testing is used. This method has several major drawbacks: (1) The quality of the product is judged by the tester's experience, and different testers will judge the same mouse. (2) During the test, the tester is required to pay attention to the computer screen at all times, observe the reaction of the corresponding program during the test, and the eyes are very tired; (3) in the large number of repetitive tests every day, the handling of the tested mouse may occur. Misuse (sometimes easy to send bad products to the next station); (4) Some key parameters can not be tested (such as current, resolution); (5) daily test results statistics, by manual Statistics, easy to miss, misrepresentation; (6) in the test station before and after the station, there are two manual pick and place actions, wasted working hours, low output, high labor costs; (7) even some factories joined the machine Testing, but also requires multiple manual interventions during the testing process, which is not highly automated.
有鑑於此,如今迫切需要設計一種新的滑鼠測試設備,以克服現有測試設備的上述缺陷。 In view of this, there is an urgent need to design a new mouse test device to overcome the above drawbacks of existing test equipment.
本發明所要解決的技術問題是:提供一種滑鼠功能全自動測試設備及方法,可提高測試效率,降低人工成本。 The technical problem to be solved by the invention is to provide a fully automatic testing device and method for the mouse function, which can improve the testing efficiency and reduce the labor cost.
為解決上述技術問題,本發明採用如下技術方案:一種滑鼠功能全自動測試設備,所述測試設備包括:控制中心、迴圈傳送動作機構、載具定位機構、滑鼠定位機構、滑鼠線定位機構、滑鼠線頭部插入機構、滾輪功能測試機構、線性功能測試機構、普通鍵測試機構、機械手動作機構;所述控制中心分別與迴圈傳送動作機構、載具定位機構、滑鼠定位機構、滑鼠線定位機構、滑鼠線頭部插入機構、滾輪功能測試機構、線性功能測試機構、普通鍵測試機構、機械手動作機構連接,用以控制上述各機構的動作;所述迴圈傳送動作機構用以送入待測試滑鼠、送出測試完成的滑鼠,並迴圈運送承載滑鼠的載具至設定工位;所述載具定位機構用以對承載滑鼠的載具進行定位;所述滑鼠定位機構用以對載具上的滑鼠進行定位;所述滑鼠線定位機構用以對滑鼠線的頭部進行定位;所述滑鼠線頭部插入機構用以將滑鼠線的頭部插入設定位置;所述滾輪功能測試機構包括第一驅動機構、第一滾動機構,通過第一驅動機構帶動第一滾動機構動作,第一滾動機構靠摩擦力帶動待測滑鼠的滾輪轉動;所述線性功能測試機構包括第二驅動機構、第二滾動機構,第二驅動機構位於待測滑鼠的底部,第二驅動機構轉動帶動第二滾動機構轉動,類比桌面與滑鼠的相對移動,測試滑鼠的線性功能;所述普通鍵測試機構包括第三驅動機構、敲擊機構,第三驅動機構驅動敲擊機構敲擊滑鼠的左鍵、中鍵、右鍵,對滑鼠的各按鍵進行功能測試;所述機械手動作機構用以在測試完成後,根據測試結果對滑鼠進行分類。 In order to solve the above technical problem, the present invention adopts the following technical solution: a fully automatic test device for a mouse function, the test device includes: a control center, a loop transfer action mechanism, a carrier positioning mechanism, a mouse positioning mechanism, a mouse line Positioning mechanism, mouse line head insertion mechanism, roller function test mechanism, linear function test mechanism, common key test mechanism, robot action mechanism; the control center and the loop transfer action mechanism, the carrier positioning mechanism, the mouse Positioning mechanism, mouse line positioning mechanism, mouse line head insertion mechanism, roller function test mechanism, linear function test mechanism, common key test mechanism, and robot action mechanism are connected to control the actions of the above mechanisms; The loop transmission action mechanism is configured to send the mouse to be tested, send the test finished mouse, and transport the carrier carrying the mouse to the setting station; the carrier positioning mechanism is used for the vehicle carrying the mouse Positioning; the mouse positioning mechanism is used to position the mouse on the carrier; the mouse line positioning mechanism is used for the mouse line Positioning the mouse head insertion mechanism for inserting the head of the mouse line into the set position; the roller function testing mechanism includes a first driving mechanism and a first rolling mechanism, and is driven by the first driving mechanism a rolling mechanism acts, the first rolling mechanism drives the roller of the mouse to be tested to rotate by friction; the linear function testing mechanism includes a second driving mechanism and a second rolling mechanism, and the second driving mechanism is located at the bottom of the mouse to be tested. The second driving mechanism rotates to drive the second rolling mechanism to rotate, and compares the relative movement of the desktop and the mouse to test the linear function of the mouse; the common key testing mechanism includes a third driving mechanism, a striking mechanism, and the third driving mechanism drives the knocking The hitting mechanism taps the left button, the middle button and the right button of the mouse to perform a function test on each button of the mouse; the robot action mechanism is used to classify the mouse according to the test result after the test is completed.
作為本發明的一種優選方案,所述載具設置於一測試平臺上,測試平臺上設有六個工位,分別為第一工位、第二工位、第三工位、第四工位、第五工位、第六工位; 所述迴圈傳送動作機構包括四個載具,分別為第一載具、第二載具、第三載具、第四載具;所述之四個載具處於導軌的包圍中,迴圈傳送動作機構的四周分佈有四個無桿氣缸,分別為第一無桿氣缸、第二無桿氣缸、第三無桿氣缸、第四無桿氣缸;各無桿氣缸上設有第一滑塊,第一滑塊分佈在導軌的下方,在無桿氣缸動作時,第一滑塊能推動載具沿導軌移動,並且能連同緊密靠在一起的另外一個載具一起移動,導軌有除了導向功能外,同時也壓住載具的邊緣以防止載具快速移動的過程中向上脫出;作業人員將組裝好的滑鼠及其線材頭部放在第一工位後,第一工位下方設置的光電感測器偵測到有滑鼠放入,控制中心控制第一無桿氣缸及第三無桿氣缸同時動作,第三無桿氣缸推動第四工位的載具向第五工位移動,第一無桿氣缸推動第一工位的載具向第二工位移動,將第四工位的載具送到第五工位置,把第一工位元的滑鼠送到第二工位元;隨後控制中心控制第二無桿氣缸及第四無桿氣缸同時動作,第二無桿氣缸推動第二工位元載有滑鼠的載具向第三工位移動,第四無桿氣缸推動第五工位的載具向第六工位移動,從而把第五工位的載具送到第六位,將第二工位元載有滑鼠的載具送到第三工位,即測試位置;作為本發明的一種優選方案,所述載具設置於一測試平臺上,在載具的底部設有一個半球形的凹陷處,在測試平臺與此凹陷處相對應的位置有一個行程開關,此行程開關的常閉觸點其中一端與所述控制中心的輸入端相連,另外一端連接到電路的接地端GND;載具未到達測試位置時,載具上的凹陷處就不會在行程開關的上方,行程開關會被載具壓住,常閉觸點被打開,控制中心的輸入端不會與接地端GND相連;載具到達測試位置時,載具上的凹陷處就正好到達行程開關的上方從而讓行程開關頭部的滾輪落入載具的凹陷處,行程開關不被壓住,常閉觸點接通,控制中心的輸入端就會與接地端GND相連,控制中心由此能偵測到載具已經到達測試位置,控制中心即發出命令,載具的定位氣缸動作,相應的氣缸軸芯向上運動,分別插入載具上的兩個定位孔中,將載具精確定位於測試位置,即第三工位; 作為本發明的一種優選方案,所述滑鼠定位包括第六氣缸、第一壓頭,第六氣缸下部連接著第一壓頭;所述滑鼠線定位機構包括第九氣缸、第二壓頭,第九氣缸下部連接著第二壓頭;所述滑鼠定位、滑鼠線定位機構處於測試位置的上方,在載有滑鼠的載具到達測試位置後,控制中心偵測到載具已經到達測試位置並將載具精確定位於測試位置;隨後控制中心發出指令命令第六氣缸動作,帶動第一壓頭向下運動,將滑鼠壓住;同時滑鼠線定位機構中的第九氣缸也動作,帶動第二壓頭向下運動,將滑鼠線材頭部壓住,以保證測試的資料的準確性與正確性及線材頭部位置的準確性;所述滑鼠線頭部插入機構與載具在同一平面,滑鼠線頭部插入機構包括第一氣缸、母座,第一氣缸連接著母座;在載有滑鼠的載具到過測試位置後,處於測試位置的滑鼠的線材頭部會正對著母座,控制中心發出指令讓第一氣缸動作,帶動母座向前移動,使滑鼠線材的頭部插入母座,處於測試位置的滑鼠被接入電腦的滑鼠測試系統,為正式測試作好準備;作為本發明的一種優選方案,所述第一驅動機構為第一馬達,第一滾動機構為測試輪,通過第一馬達帶動測試輪動作,測試輪靠摩擦力帶動待測滑鼠的滾輪轉動;所述滾輪功能測試機構還包括第二氣缸,第二氣缸的頭部連接著第二滑塊,第二滑塊的被固定在滑快兩端的兩個軌道上,第二氣缸能帶動著第二滑塊沿軌道作垂直運動,第二滑塊上同時有一個與其相成90度且能水平運動的第四氣缸、軌道模組,軌道模組固定在第二滑塊上,第二滑塊在上下運動的時候,將此能夠水平運動的軌道模組帶動著上下移動;在能夠水平運動的軌道模組的第二滑塊安裝有所述第一馬達,第一馬達的輪子通過同步皮帶與測試輪相連,在軌道模組上下、前後移動時,第一馬達及測試輪也被帶動著上下前後移動;在滑鼠定位動作完成後,控制中心控制第二氣缸動作推動第二滑塊沿著對應軌道向下移動,同時第二氣缸、軌道模組中的第四氣缸向前移動,帶動著測試輪移動到與滑鼠的滾輪接觸,測試輪的自重使測試輪與滑鼠的滾輪之間有一定的壓力而產生摩擦力,控制中心控制第一馬達按預定的角速度轉動,與第一馬達通過同步皮帶連接的測試輪也按預定的角速度轉動; 作為本發明的一種優選方案,所述第二驅動機構為第二馬達,第二滾動機構為從動輪;所述第二馬達處於測試位置的下方,在測試平臺的下方與滑鼠測試位元接近的位置,第二馬達通過一個同步皮帶連接著與第二馬達處於同一高度的從動輪,在從支輪的另外一端連接著一個同軸的圓形輪子,此圓形輪子就在待測試滑鼠的光電感應孔下方,並且與待測試滑鼠的底面平行與待測試的滑鼠底部只有0.1~2mm的距離;在測試滑鼠滾輪的同時,位於待測滑鼠底部的第二馬達轉動,通過同步皮帶帶動從動輪轉動,與從動輪同軸的圓形輪子也會用同樣的角速度轉動來類比桌面與滑鼠的相對移動從而測試滑鼠的線性功能,即:滑鼠移動時X/Y軸方向游標移動的平滑性;控制中心控制第一馬達的角速度,量測控制模組根據預定的馬達角速度檢測電腦上滑鼠滾輪轉動是否有漏格、跳格的不良情況,同時控制中心控制第二馬達的角速度,根據預定的馬達角速度檢測電腦上滑鼠游標的移動點數和X/Y方向的座標及其X/Y座標的對稱性來判斷滑鼠的線性是否正常;作為本發明的一種優選方案,所述第三驅動機構為第三氣缸,所述敲擊機構包括第一小型氣缸、第二小型氣缸、第三小型氣缸,所述普通鍵測試機構還包括第三滑塊;所述第三氣缸的下方連接著第三滑塊,第三滑塊被固定在對應第三軌道上,在滑塊一側分佈著3個小型氣缸,即上述第一小型氣缸、第二小型氣缸、第三小型氣缸,所述3個小型氣缸能與第三滑塊一起沿著第三軌道上下運動;所述普通鍵測試機構安裝在測試位置的正上方,3個小型氣缸能根據滑鼠的大小調整相互之間的距離及小型氣缸與滑鼠的相對角度;在滾輪功能及線性功能測試正常後就進入滑鼠按鍵功能測試,控制中心控制第三氣缸動作,帶動第三滑塊及附著在第三滑塊上的第一小型氣缸、第二小型氣缸、第三小型氣缸沿著第三軌道向下移動到待測試的滑鼠上方,第一小型氣缸、第二小型氣缸、第三小型氣缸依次動作,分別敲擊已移動到測試位置位元的滑鼠的左鍵、中鍵、右鍵,測試程式同時檢測滑鼠的電氣是否有相應的反應來判定滑鼠的按鍵功能是否正常; 作為本發明的一種優選方案,所述機械手動作機構包括機構手臂、旋轉氣缸、第五無桿氣缸、第四滑塊;機構手臂安裝在旋轉氣缸的中心轉軸上,旋轉氣缸固定在垂直安裝的第五無桿氣缸的第四滑塊側面,能讓整個機構手臂隨著第四滑塊的上下移動而移動,在第四滑塊側面還有與旋轉氣缸安裝在一起的擋位機構,擋位機構包括第五氣缸、擋位滑塊,此檔位機構中的第五氣缸的閥芯前部連接著擋位滑塊,擋位滑塊的上面固定著緩衝器;在滑鼠測試完成後,電腦通訊程式從滑鼠測試程式中獲取測試結果,通過或未通過,電腦通訊程式將此結果通過RS232串口發送給控制中心的主晶片,控制中心中的主晶片將此資訊發送給機械手動作機構中的主晶片,機械手動作機構中的主晶片控制各氣缸進行相應的動作,對已經完成測試的滑鼠進行相應的處理:當測試失敗FAIL時,機械手動作機構的處理過程包括如下步驟:步驟101、第一無桿氣缸和第三無桿氣缸動作,將處於第一工位元位置的滑鼠送到第二工位元,將處於第四工位位置的載具送到第五工位位置,然後第一無桿氣缸、第三無桿氣缸再縮回;步驟102、以上動作完成後,第二無桿氣缸和第四無桿氣缸動作,將移動到第四工位位置的載具送到第五工位位置,處於第六工位位置的載具則被推到第一工位位置,同時將處於第三工位位置已測試完成的滑鼠送到第四工位元,然後第二無桿氣缸、第四無桿氣缸縮回;步驟103、第五無桿氣缸向下動作,帶著機構手臂向下移動到已測試完成、處於第四工位元位置的滑鼠上方,負壓吸嘴將滑鼠吸取,手指氣缸將滑鼠線材夾住,第五無桿氣缸再反向動作,帶著機構手臂向上移動到無桿氣缸的最上方,步驟104、第五氣缸動作,將擋位滑塊及其上的緩衝器推出,為將機構手臂停留在90度位置做準備;步驟105、旋轉氣缸動作帶著機構手臂朝向第一方向旋轉,當旋轉到90度時,因為擋位滑塊及其上的緩衝器已經升起,將機構手臂擋住,從而停留在90位置; 步驟106、第五無桿氣缸再向下動作,帶著機構手臂向下移動到無桿氣缸的最下方,關閉負壓吸嘴將滑鼠鬆開,手指氣缸也將滑鼠線材鬆開,第五無桿氣缸再向上動作,帶著機構手臂向上移動到無桿氣缸的最上方;步驟107、第五氣缸再動作,將擋位滑塊及其上的緩衝器縮回,旋轉氣缸再反向動作帶著機構手臂朝向第二方向旋轉,回到初始位置,所述第二方向與第一方向反向;當測試通過PASS時,機械手動作機構的處理過程包括如下步驟:步驟201、第一無桿氣缸和第三無桿氣缸動作,將處於第一工位元位置的滑鼠送到第二工位元,將處於第四工位位置的載具送到第五工位位置,然後第一無桿氣缸、第三無桿氣缸再縮回;步驟202、以上動作完成後,第二無桿氣缸和第四無桿氣缸動作,將移動到第四工位位置的載具送到第五工位位置,處於第六工位位置的載具則被推到第一工位位置,同時將處於第三工位位置已測試完成的滑鼠送到第四工位元,然後第二無桿氣缸、第四無桿氣缸縮回;步驟203、第五無桿氣缸向下動作,帶著機構手臂向下移動到測試完成、處於第四工位元位置的滑鼠上方,負壓吸嘴將滑鼠吸取,手指氣缸將滑鼠線材夾住,第五無桿氣缸再動作,帶著機構手臂向上移動到無桿氣缸的最上方,步驟204、旋轉氣缸動作帶著機構手臂朝向第一方向旋轉,一直旋轉到旋轉氣缸的極限位置,即180度;步驟205、第五無桿氣缸再向下動作,帶著機構手臂向下移動到第五無桿氣缸的最下方,關閉負壓吸嘴將滑鼠鬆開,手指氣缸也將滑鼠線材鬆開,第五無桿氣缸再向上動作,帶著機構手臂向上移動到無桿氣缸的最上方;步驟206、旋轉氣缸再動作帶著機構手臂朝向第二方向旋轉,回到初始位置,第二方向與第一方向相反;所述測試設備還包括測試結果自動記錄與統計模組,用以在測試過程中,所有的測試結果皆會傳輸給電腦通訊程式,所以電腦通訊程度會自動記錄相應的測試結果及測試時間,並自動進行統計。 As a preferred solution of the present invention, the carrier is disposed on a test platform, and the test platform is provided with six stations, which are respectively a first station, a second station, a third station, and a fourth station. , fifth station, sixth station; The loop conveying action mechanism includes four carriers, which are a first carrier, a second carrier, a third carrier, and a fourth carrier; the four carriers are surrounded by the guide rails, and the loop is There are four rodless cylinders distributed around the transmission mechanism, which are a first rodless cylinder, a second rodless cylinder, a third rodless cylinder, and a fourth rodless cylinder; and a first slider is disposed on each rodless cylinder The first slider is distributed under the guide rail. When the rodless cylinder is in motion, the first slider can push the carrier to move along the guide rail, and can move together with another carrier that is closely adjacent to each other, and the guide rail has a guiding function. In addition, it also presses the edge of the carrier to prevent the vehicle from coming up during the rapid movement of the carrier; the operator places the assembled mouse and its wire head in the first station, and sets it below the first station. The photo-inductance detector detects that a mouse is placed, the control center controls the first rodless cylinder and the third rodless cylinder to simultaneously act, and the third rodless cylinder pushes the fourth station carrier to move to the fifth station. The first rodless cylinder pushes the carrier of the first station to the second The bit moves, the carrier of the fourth station is sent to the fifth working position, and the mouse of the first working position is sent to the second working position; then the control center controls the second rodless cylinder and the fourth rodless cylinder At the same time, the second rodless cylinder pushes the carrier of the second station carrying the mouse to move to the third station, and the fourth rodless cylinder drives the carrier of the fifth station to move to the sixth station, thereby The carrier of the fifth station is sent to the sixth position, and the carrier carrying the mouse of the second station is sent to the third station, that is, the test position; as a preferred solution of the present invention, the vehicle is set On a test platform, a hemispherical depression is arranged at the bottom of the vehicle, and a stroke switch is arranged at a position corresponding to the depression of the test platform, and one end of the normally closed contact of the stroke switch is connected to the control The input end of the center is connected, and the other end is connected to the ground GND of the circuit; when the carrier does not reach the test position, the recess on the carrier will not be above the travel switch, and the travel switch will be pressed by the carrier, normally closed The contact is opened and the input of the control center does not go to the ground GND When the carrier reaches the test position, the depression on the carrier just reaches the top of the travel switch so that the roller of the head of the travel switch falls into the recess of the carrier, the travel switch is not pressed, and the normally closed contact is connected. The input end of the control center is connected to the ground GND, and the control center can thereby detect that the vehicle has reached the test position, the control center issues a command, the positioning cylinder of the carrier moves, and the corresponding cylinder core moves upward. Inserting the two positioning holes on the carrier respectively to accurately position the carrier at the test position, that is, the third station; As a preferred solution of the present invention, the mouse positioning includes a sixth cylinder, a first indenter, and a lower portion of the sixth cylinder is coupled to the first indenter; the mouse line positioning mechanism includes a ninth cylinder and a second indenter a second indenter is connected to a lower portion of the ninth cylinder; the mouse positioning and the mouse line positioning mechanism are above the test position, and after the vehicle carrying the mouse reaches the test position, the control center detects that the vehicle has been Arriving at the test position and accurately positioning the vehicle at the test position; then the control center issues an instruction to command the sixth cylinder to move the first pressure head downward to press the mouse; and the ninth cylinder in the mouse line positioning mechanism Acting also, driving the second indenter to move downward, pressing the head of the mouse wire to ensure the accuracy and correctness of the tested data and the accuracy of the position of the head of the wire; the head insertion mechanism of the mouse line In the same plane as the carrier, the mouse wire head insertion mechanism includes a first cylinder and a female seat, and the first cylinder is connected to the female seat; after the carrier carrying the mouse reaches the test position, the mouse in the test position Wire head Will be facing the mother seat, the control center will give instructions to let the first cylinder move, drive the mother seat forward, so that the head of the mouse wire is inserted into the female seat, the mouse in the test position is connected to the computer mouse test system In a preferred embodiment of the present invention, the first driving mechanism is a first motor, the first rolling mechanism is a test wheel, and the test wheel is driven by the first motor, and the test wheel is driven by friction. The roller of the mouse to be tested rotates; the roller function testing mechanism further includes a second cylinder, the head of the second cylinder is connected to the second slider, and the second slider is fixed on the two rails at both ends of the sliding, The second cylinder can drive the second slider to move vertically along the track, and the second slider has a fourth cylinder and a track module which are horizontally movable at 90 degrees, and the track module is fixed in the second slide. On the block, when the second slider moves up and down, the horizontally movable track module is driven to move up and down; and the second slider of the track module capable of horizontal movement is mounted with the first motor, first motor The wheel is connected to the test wheel through the timing belt. When the track module moves up and down and moves back and forth, the first motor and the test wheel are also driven to move up and down; after the mouse positioning operation is completed, the control center controls the second cylinder action to push The second slider moves downward along the corresponding track, and the fourth cylinder in the second cylinder and the track module moves forward, which drives the test wheel to move into contact with the roller of the mouse, and the test wheel's own weight makes the test wheel and the test wheel There is a certain pressure between the rollers of the mouse to generate friction, the control center controls the first motor to rotate at a predetermined angular velocity, and the test wheel connected to the first motor through the timing belt also rotates at a predetermined angular velocity; As a preferred solution of the present invention, the second driving mechanism is a second motor, and the second rolling mechanism is a driven wheel; the second motor is below the test position, and is close to the mouse test bit under the test platform. Position, the second motor is connected to the driven wheel at the same height as the second motor through a timing belt, and a coaxial circular wheel is connected at the other end of the support wheel, and the circular wheel is in the photoelectricity of the mouse to be tested Below the sensing hole, and parallel to the bottom surface of the mouse to be tested, only 0.1~2mm away from the bottom of the mouse to be tested; while testing the mouse wheel, the second motor at the bottom of the mouse to be tested rotates through the timing belt. The driven wheel rotates, and the circular wheel coaxial with the driven wheel also rotates at the same angular velocity to compare the relative movement of the table and the mouse to test the linear function of the mouse, that is, the X/Y axis direction cursor moves when the mouse moves. Smoothness; the control center controls the angular velocity of the first motor, and the measurement control module detects whether the mouse wheel on the computer rotates according to a predetermined motor angular velocity. In the case of grid and tab, the control center controls the angular velocity of the second motor, and detects the movement point of the mouse cursor on the computer and the coordinates of the X/Y direction and the X/Y coordinates of the symmetry according to the predetermined motor angular velocity. Determining whether the linearity of the mouse is normal; as a preferred embodiment of the present invention, the third driving mechanism is a third cylinder, and the striking mechanism comprises a first small cylinder, a second small cylinder, and a third small cylinder, The normal key testing mechanism further includes a third slider; a third slider is connected below the third cylinder, the third slider is fixed on the corresponding third rail, and three small cylinders are arranged on one side of the slider. That is, the first small cylinder, the second small cylinder, and the third small cylinder, the three small cylinders can move up and down along the third rail together with the third slider; the normal key test mechanism is installed at the test position. Above, three small cylinders can adjust the distance between each other according to the size of the mouse and the relative angle between the small cylinder and the mouse; after the function of the roller and the linear function test are normal, the mouse button function is tested. The control center controls the third cylinder to drive the third slider and the first small cylinder, the second small cylinder and the third small cylinder attached to the third slider to move down along the third track to the slip to be tested. Above the mouse, the first small cylinder, the second small cylinder, and the third small cylinder are sequentially operated, respectively hitting the left button, the middle button, and the right button of the mouse that has moved to the test position, and the test program simultaneously detects the electrical of the mouse. Is there a corresponding reaction to determine whether the mouse button function is normal; As a preferred solution of the present invention, the robot action mechanism includes a mechanism arm, a rotary cylinder, a fifth rodless cylinder, and a fourth slider; the mechanism arm is mounted on a central rotating shaft of the rotary cylinder, and the rotary cylinder is fixed in a vertical installation. The fourth slider side of the fifth rodless cylinder can move the entire mechanism arm along with the up and down movement of the fourth slider, and a gear mechanism mounted on the side of the fourth slider with the rotary cylinder, the gear position The mechanism includes a fifth cylinder and a gear slider. The front end of the fifth cylinder of the gear mechanism is connected with a gear slider, and a buffer is fixed on the upper surface of the gear slider; after the mouse test is completed, The computer communication program obtains the test result from the mouse test program, passes or fails, and the computer communication program sends the result to the main chip of the control center through the RS232 serial port, and the main chip in the control center sends the information to the robot action mechanism. In the main wafer, the main wafer in the robot action mechanism controls each cylinder to perform corresponding actions, and the mouse that has completed the test is processed correspondingly: when the test is lost In the case of FAIL, the processing of the robot action mechanism includes the following steps: step 101, the first rodless cylinder and the third rodless cylinder move, and the mouse in the first station position is sent to the second station, The carrier in the fourth station position is sent to the fifth station position, and then the first rodless cylinder and the third rodless cylinder are retracted; in step 102, after the above actions are completed, the second rodless cylinder and the fourth no The rod cylinder moves to send the carrier moving to the fourth station position to the fifth station position, and the vehicle in the sixth station position is pushed to the first station position, and will be in the third station position. The tested mouse is sent to the fourth station, and then the second rodless cylinder and the fourth rodless cylinder are retracted; in step 103, the fifth rodless cylinder moves downward, with the mechanism arm moving down to the already The test is completed, above the mouse in the fourth station position, the vacuum nozzle sucks the mouse, the finger cylinder clamps the mouse wire, and the fifth rodless cylinder moves backwards, with the mechanism arm moving up to At the top of the rodless cylinder, step 104, the fifth cylinder moves, The gear slider and the buffer on it are pushed out to prepare the mechanism arm to stay at the 90 degree position; in step 105, the rotary cylinder action rotates with the mechanism arm toward the first direction, when rotated to 90 degrees, because the gear The slider and the bumper thereon have been raised to block the mechanism arm and stay at the 90 position; Step 106, the fifth rodless cylinder moves downward again, moves the mechanism arm downward to the bottom of the rodless cylinder, closes the negative pressure nozzle to release the mouse, and the finger cylinder also releases the mouse wire, the first The five rodless cylinders move upward again, with the mechanism arm moving up to the top of the rodless cylinder; step 107, the fifth cylinder re-acting, retracting the gear slider and the buffer thereon, rotating the cylinder and then reversing The action is rotated with the mechanism arm toward the second direction, and returns to the initial position, the second direction is opposite to the first direction; when the test passes the PASS, the processing of the robot action mechanism includes the following steps: Step 201, first The rodless cylinder and the third rodless cylinder act to send the mouse in the first station position to the second station, and the carrier in the fourth station position to the fifth station position, and then a rodless cylinder and a third rodless cylinder are retracted; in step 202, after the above actions are completed, the second rodless cylinder and the fourth rodless cylinder act, and the carrier moving to the fourth station position is sent to the fifth Station position, at the sixth station position The tool is pushed to the first station position, and the mouse that has been tested in the third station position is sent to the fourth station, and then the second rodless cylinder and the fourth rodless cylinder are retracted; step 203 The fifth rodless cylinder moves downward, with the mechanism arm moving down to the top of the test, which is in the fourth station position, the vacuum nozzle sucks the mouse, and the finger cylinder clamps the mouse wire. The fifth rodless cylinder is re-actuated, and the mechanism arm is moved upward to the uppermost position of the rodless cylinder. In step 204, the rotating cylinder moves with the mechanism arm to rotate in the first direction, and rotates to the limit position of the rotary cylinder, that is, 180 Step 205, the fifth rodless cylinder moves downward again, moves with the mechanism arm down to the bottom of the fifth rodless cylinder, closes the negative pressure nozzle to release the mouse, and the finger cylinder also pulls the mouse wire Release, the fifth rodless cylinder moves upward again, and moves with the mechanism arm up to the top of the rodless cylinder; step 206, the rotating cylinder re-acts with the mechanism arm to rotate in the second direction, returns to the initial position, second Direction and number The test equipment also includes an automatic recording and statistical module for testing results. During the testing process, all test results are transmitted to the computer communication program, so the computer communication degree will automatically record the corresponding test results and tests. Time and automatic statistics.
一種上述滑鼠功能全自動測試設備的測試方法,所述方法包括如下步驟:所述迴圈傳送動作機構送入待測試滑鼠至設定工位元;所述載具定位機構對承載滑鼠的載具進行定位;所述滑鼠定位機構對載具上的滑鼠進行定位;所述滑鼠線定位機構對滑鼠線的頭部進行定位;所述滑鼠線頭部插入機構將滑鼠線的頭部插入設定位置;所述滾輪功能測試機構通過其第一驅動機構帶動第一滾動機構動作,第一滾動機構靠摩擦力帶動待測滑鼠的滾輪轉動;所述線性功能測試機構通過第二驅動機構轉動帶動第二滾動機構轉動,類比桌面與滑鼠的相對移動,測試滑鼠的線性功能;所述普通鍵測試機構通過第三驅動機構驅動敲擊機構敲擊滑鼠的左鍵、中鍵、右鍵,對滑鼠的各按鍵進行功能測試;所述機械手動作機構用以在測試完成後,根據測試結果對滑鼠進行分類。 A test method for the above-mentioned fully automatic test device for a mouse function, the method comprising the steps of: the loop transfer action mechanism feeding a mouse to be tested to a set station; the carrier positioning mechanism is for carrying a mouse The vehicle is positioned; the mouse positioning mechanism positions the mouse on the carrier; the mouse line positioning mechanism positions the head of the mouse line; the mouse line insertion mechanism connects the mouse The head of the wire is inserted into the set position; the roller function testing mechanism drives the first rolling mechanism by the first driving mechanism, and the first rolling mechanism drives the roller of the mouse to be tested to rotate by friction; the linear function testing mechanism passes The second driving mechanism rotates to drive the second rolling mechanism to rotate, and compares the relative movement of the desktop and the mouse to test the linear function of the mouse; the common key testing mechanism drives the striking mechanism to strike the left button of the mouse through the third driving mechanism The middle button and the right button perform functional tests on the buttons of the mouse; the robot action mechanism is used to classify the mouse according to the test result after the test is completed.
作為本發明的一種優選方案,當測試失敗FAIL時,機械手動作機構的處理過程包括如下步驟:步驟101、第一無桿氣缸和第三無桿氣缸動作,將處於第一工位元位置的滑鼠送到第二工位元,將處於第四工位位置的載具送到第五工位位置,然後第一無桿氣缸、第三無桿氣缸再縮回;步驟102、以上動作完成後,第二無桿氣缸和第四無桿氣缸動作,將移動到第四工位位置的載具送到第五工位位置,處於第六工位位置的載具則被推到第一工位位置,同時將處於第三工位位置已測試完成的滑鼠送到第四工位元,然後第二無桿氣缸、第四無桿氣缸縮回;步驟103、第五無桿氣缸向下動作,帶著機構手臂向下移動到已測試完成、處於第四工位元位置的滑鼠上方,負壓吸嘴將滑鼠吸取,手指氣缸將滑鼠線材夾住,第五無桿氣缸再反向動作,帶著機構手臂向上移動到無桿氣缸的最上方, 步驟104、第五氣缸動作,將擋位滑塊及其上的緩衝器推出,為將機構手臂停留在90度位置做準備;步驟105、旋轉氣缸動作帶著機構手臂朝向第一方向旋轉,當旋轉到90度時,因為擋位滑塊及其上的緩衝器已經升起,將機構手臂擋住,從而停留在90位置;步驟106、第五無桿氣缸再向下動作,帶著機構手臂向下移動到無桿氣缸的最下方,關閉負壓吸嘴將滑鼠鬆開,手指氣缸也將滑鼠線材鬆開,第五無桿氣缸再向上動作,帶著機構手臂向上移動到無桿氣缸的最上方;步驟107、第五氣缸再動作,將擋位滑塊及其上的緩衝器縮回,旋轉氣缸再反向動作帶著機構手臂朝向第二方向旋轉,回到初始位置,所述第二方向與第一方向反向;當測試通過PASS時,機械手動作機構的處理過程包括如下步驟:步驟201、第一無桿氣缸和第三無桿氣缸動作,將處於第一工位元位置的滑鼠送到第二工位元,將處於第四工位位置的載具送到第五工位位置,然後第一無桿氣缸、第三無桿氣缸再縮回;步驟202、以上動作完成後,第二無桿氣缸和第四無桿氣缸動作,將移動到第四工位位置的載具送到第五工位位置,處於第六工位位置的載具則被推到第一工位位置,同時將處於第三工位位置已測試完成的滑鼠送到第四工位元,然後第二無桿氣缸、第四無桿氣缸縮回;步驟203、第五無桿氣缸向下動作,帶著機構手臂向下移動到測試完成、處於第四工位元位置的滑鼠上方,負壓吸嘴將滑鼠吸取,手指氣缸將滑鼠線材夾住,第五無桿氣缸再動作,帶著機構手臂向上移動到無桿氣缸的最上方,步驟204、旋轉氣缸動作帶著機構手臂朝向第一方向旋轉,一直旋轉到旋轉氣缸的極限位置,即180度;步驟205、第五無桿氣缸再向下動作,帶著機構手臂向下移動到第五無桿氣缸的最下方,關閉負壓吸嘴將滑鼠鬆開,手指氣缸也將滑鼠線材鬆開,第五無桿氣缸再向上動作,帶著機構手臂向上移動到無桿氣缸的最上方; 步驟206、旋轉氣缸再動作帶著機構手臂朝向第二方向旋轉,回到初始位置,第二方向與第一方向相反。 As a preferred solution of the present invention, when the test fails FAIL, the processing process of the robot action mechanism includes the following steps: Step 101, the first rodless cylinder and the third rodless cylinder action, will be in the first station position The mouse is sent to the second station, and the carrier in the fourth station position is sent to the fifth station position, and then the first rodless cylinder and the third rodless cylinder are retracted; step 102, the above actions are completed. After that, the second rodless cylinder and the fourth rodless cylinder act, and the carrier moving to the fourth station position is sent to the fifth station position, and the vehicle in the sixth station position is pushed to the first work. Position, while the mouse that has been tested in the third station position is sent to the fourth station, and then the second rodless cylinder and the fourth rodless cylinder are retracted; step 103, the fifth rodless cylinder is downward The action moves with the arm of the mechanism down to the mouse that has been tested and is in the position of the fourth station. The vacuum nozzle sucks the mouse, the finger cylinder clamps the mouse wire, and the fifth rodless cylinder Reverse action, with the arm of the mechanism moving up to the poleless At the top of the tank, Step 104, the fifth cylinder action, pushing out the gear slider and the buffer thereon, in order to prepare the mechanism arm to stay at the 90 degree position; in step 105, the rotating cylinder action rotates with the mechanism arm toward the first direction, when When rotated to 90 degrees, because the gear slider and the buffer on it have risen, the mechanism arm is blocked and stays at the 90 position; in step 106, the fifth rodless cylinder moves downward again, with the mechanism arm Move down to the bottom of the rodless cylinder, close the negative pressure nozzle to release the mouse, the finger cylinder also loosens the mouse wire, and the fifth rodless cylinder moves upward again, with the mechanism arm moving up to the rodless cylinder At the top of the step 107, the fifth cylinder re-acts, retracts the gear block and the buffer thereon, and rotates the cylinder and reverses the action to rotate the mechanism arm toward the second direction to return to the initial position. The second direction is opposite to the first direction; when the test passes the PASS, the processing of the robot action mechanism includes the following steps: Step 201, the first rodless cylinder and the third rodless cylinder action, will be in the first station Location The mouse is sent to the second station, and the carrier in the fourth station position is sent to the fifth station position, and then the first rodless cylinder and the third rodless cylinder are retracted; step 202, the above actions are completed. After that, the second rodless cylinder and the fourth rodless cylinder act, and the carrier moving to the fourth station position is sent to the fifth station position, and the vehicle in the sixth station position is pushed to the first work. Position, while the mouse that has been tested in the third station position is sent to the fourth station, and then the second rodless cylinder and the fourth rodless cylinder are retracted; step 203, the fifth rodless cylinder is downward Action, with the arm of the mechanism moving down to the top of the test, the mouse in the fourth station position, the vacuum nozzle sucks the mouse, the finger cylinder clamps the mouse wire, and the fifth rodless cylinder moves again. , with the mechanism arm moving up to the top of the rodless cylinder, step 204, the rotary cylinder action is rotated with the mechanism arm toward the first direction, and is rotated to the extreme position of the rotary cylinder, that is, 180 degrees; step 205, fifth none The rod cylinder moves down again, with the mechanism arm down Move to the bottom of the fifth rodless cylinder, close the negative pressure nozzle to release the mouse, the finger cylinder also loosens the mouse wire, and the fifth rodless cylinder moves upward again, with the mechanism arm moving up to the poleless The top of the cylinder; Step 206: The rotating cylinder is further actuated to rotate the mechanism arm toward the second direction to return to the initial position, and the second direction is opposite to the first direction.
本發明的有益效果在於:本發明提出的滑鼠功能全自動測試設備及方法,在測試中不需要人工的任何干預,測試後根據相應的測試結果(PASS/FAIL)對產品自動分類、連續5個不良就立即報警、所使用的接頭插撥次數超過一定的數量自動報警,同時還可以測量人工(或一般設備)所不能測量的參數,並且可以自動記錄相應的測試時間、測試結果,減少了人員眼睛疲勞、保持測試判定標準的統一、絕對不會對產品分類產生誤操作(不會讓不良品混入良品中)、減少測試工時、提升單位時間內的產能、降低人工成本。 The invention has the beneficial effects that the automatic testing device and method for the mouse function proposed by the invention does not require any manual intervention in the test, and the product is automatically classified according to the corresponding test result (PASS/FAIL) after the test, and is continuously 5 If it is not good, it will immediately alarm, and the number of joints used for plugging will exceed the certain number of automatic alarms. At the same time, it can also measure the parameters that cannot be measured by manual (or general equipment), and can automatically record the corresponding test time and test results, reducing the number of tests. The eye fatigue of the personnel and the consistency of the test judgment criteria will definitely not cause misuse of the product classification (will not allow the defective products to be mixed into the good products), reduce the test man-hours, increase the production capacity per unit time, and reduce the labor cost.
有關本發明的具體實施方式及其技術特點和功效,下文將配合圖式說明如下。 Specific embodiments of the present invention and its technical features and effects will be described below in conjunction with the drawings.
1-1‧‧‧載具 1-1‧‧‧ Vehicles
1-2‧‧‧載具 1-2‧‧‧ Vehicles
1-3‧‧‧載具 1-3‧‧‧ Vehicles
1-4‧‧‧定位孔 1-4‧‧‧ positioning holes
1-5‧‧‧定位孔 1-5‧‧‧Positioning holes
1-6‧‧‧載具 1-6‧‧‧ Vehicles
2‧‧‧無桿氣缸 2‧‧‧ Rodless cylinder
3‧‧‧滑鼠 3‧‧‧ Mouse
4-1‧‧‧線材頭部 4-1‧‧‧Wire head
4-2‧‧‧線材頭部 4-2‧‧‧Wire head
5‧‧‧無桿氣缸 5‧‧‧ Rodless cylinder
6‧‧‧報警器 6‧‧‧Announcer
6-1‧‧‧蜂鳴器 6-1‧‧‧ buzzer
6-2‧‧‧黃色指示燈 6-2‧‧‧Yellow indicator light
6-3‧‧‧綠色指示燈 6-3‧‧‧Green indicator
6-4‧‧‧紅色指示 6-4‧‧‧Red indication
7-1‧‧‧氣缸 7-1‧‧‧ cylinder
7-2‧‧‧母座 7-2‧‧‧ mater
8‧‧‧測試平臺 8‧‧‧Test platform
9‧‧‧氣缸 9‧‧‧ cylinder
10-1‧‧‧氣缸 10-1‧‧‧Cylinder
10-2‧‧‧氣缸 10-2‧‧‧Cylinder
10-3‧‧‧滑塊 10-3‧‧‧ Slider
10-4‧‧‧軌道 10-4‧‧‧ Track
11-1‧‧‧氣缸 11-1‧‧‧Cylinder
11-2‧‧‧滑塊 11-2‧‧‧ Slider
11-3‧‧‧軌道 11-3‧‧‧ Track
12‧‧‧氣缸 12‧‧‧ cylinder
14‧‧‧負壓吸嘴 14‧‧‧Negative pressure nozzle
13‧‧‧手指氣缸 13‧‧‧ Finger cylinder
15‧‧‧機構手臂 15‧‧‧ institutional arm
16‧‧‧無桿氣缸 16‧‧‧rodless cylinder
17‧‧‧擋位機構 17‧‧ ‧ gear mechanism
17-1‧‧‧旋轉氣缸 17-1‧‧‧Rotary cylinder
17-2‧‧‧氣缸 17-2‧‧‧Cylinder
17-3‧‧‧擋位滑塊 17-3‧‧‧Freight slider
17-4‧‧‧緩衝器 17-4‧‧‧Buffer
18‧‧‧無桿氣缸 18‧‧‧ Rodless cylinder
19‧‧‧顯示器 19‧‧‧ Display
20-1‧‧‧待測試滑鼠 20-1‧‧‧Testing the mouse
20-2‧‧‧滾輪 20-2‧‧‧Roller
21‧‧‧壓頭 21‧‧‧Indenter
22‧‧‧測試輪 22‧‧‧Test wheel
23‧‧‧壓頭 23‧‧‧Indenter
24‧‧‧無桿氣缸 24‧‧‧ Rodless cylinder
34‧‧‧小型氣缸 34‧‧‧Small cylinder
35‧‧‧小型氣缸 35‧‧‧Small cylinder
36‧‧‧小型氣缸 36‧‧‧Small cylinder
37‧‧‧馬達 37‧‧‧Motor
38‧‧‧馬達 38‧‧‧Motor
39‧‧‧從動輪 39‧‧‧ driven wheel
40-1‧‧‧定位氣缸 40-1‧‧‧Positioning cylinder
40-2‧‧‧定位氣缸 40-2‧‧‧Positioning cylinder
40-3‧‧‧氣缸軸芯 40-3‧‧‧Cylinder core
40-4‧‧‧氣缸軸芯 40-4‧‧‧Cylinder core
41‧‧‧光電感測器 41‧‧‧Light Inductance Detector
42-1‧‧‧導軌 42-1‧‧‧ Guide rail
42-2‧‧‧導軌 42-2‧‧‧rail
42-3‧‧‧導軌 42-3‧‧‧ Guide rail
42-4‧‧‧導軌 42-4‧‧‧ Guide rail
42-5‧‧‧導軌 42-5‧‧‧rail
43-1‧‧‧行程開關 43-1‧‧‧Travel switch
43-2‧‧‧滾輪 43-2‧‧‧Roller
A‧‧‧工位 A‧‧‧station
B‧‧‧工位 B‧‧‧Works
C‧‧‧工位 C‧‧‧Works
D‧‧‧工位 D‧‧‧Working station
E‧‧‧工位 E‧‧‧station
F‧‧‧工位 F‧‧‧Works
圖1是本發明測試設備前側視的立體圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a perspective view of a front side view of a test apparatus of the present invention.
圖2是本發明測試設備後側視的立體圖。 Figure 2 is a perspective view from the rear of the test apparatus of the present invention.
圖3是本發明測試設備的俯視圖,為說明載具的移動。 Figure 3 is a top plan view of the test apparatus of the present invention illustrating the movement of the carrier.
圖4是本發明滑鼠定位及滾輪測試的示意圖。 4 is a schematic view of the mouse positioning and roller test of the present invention.
圖5-1是本發明載具定位模組的結構示意圖。 5-1 is a schematic structural view of a carrier positioning module of the present invention.
圖5-2是本發明載具定位模組的另一結構示意圖。 FIG. 5-2 is another schematic structural view of the vehicle positioning module of the present invention.
圖6-1是本發明滑鼠按鍵功能測試的示意圖。 Figure 6-1 is a schematic diagram of the function test of the mouse button of the present invention.
圖6-2是本發明滑鼠按鍵功能測試的另一示意圖。 Figure 6-2 is another schematic diagram of the function test of the mouse button of the present invention.
圖7-1是本發明滑鼠測試FAIL時的處理原理示意圖。 Figure 7-1 is a schematic view showing the processing principle of the mouse test FAIL of the present invention.
圖7-2是本發明滑鼠測試FAIL時另一角度的處理示意圖。 Fig. 7-2 is a schematic view showing the processing of the angle of the mouse in the FAIL of the present invention.
圖7-3是本發明滑鼠測試FAIL時的局部示意圖。 Figure 7-3 is a partial schematic view of the mouse of the present invention when testing FAIL.
圖8-1是本發明滑鼠測試PASS時的處理原理示意圖。 Fig. 8-1 is a schematic view showing the principle of processing when the mouse of the present invention tests PASS.
圖8-2是本發明滑鼠測試PASS時另一角度的處理示意圖。 Fig. 8-2 is a schematic view showing the processing of another angle of the mouse test PASS of the present invention.
下面結合附圖詳細說明本發明的優選實施例。 Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
實施例一Embodiment 1
請參閱圖1~圖8-2所示,本發明揭示了一種滑鼠功能全自動測試設備,採用單晶片機微控中心(MCU)作為主要控制中心,電腦通訊程式作為配合單元的方式進行控制。本發明通過兩個馬達分別進行滑鼠滾輪及線性的測試,一個馬達轉動時測試線性,另一馬達轉動時測試滾輪。 Referring to FIG. 1 to FIG. 8-2, the present invention discloses a fully automatic testing device for a mouse function, which uses a single-chip microcomputer micro control center (MCU) as a main control center, and a computer communication program is controlled as a matching unit. The invention performs the test of the mouse wheel and the linearity by two motors respectively, the linearity is tested when one motor rotates, and the roller is tested when the other motor rotates.
滑鼠功能全自動測試設備包括迴圈傳送動作模組、載具定位模組、滑鼠定位模組、滑鼠CABLE定位模組、滑鼠CABLE頭部插入模組、滾輪功能測試動作模組、線性功能測試動作模組、普通鍵功能測試動作模組、機構手動作模組、顯示器19、電腦、報警器6;除此之外,測試設備還包括若干電氣控制模組、滑鼠測試程式、電腦通訊程式,電氣控制模組包括馬達控制模組、量測控制模組、機械手控制模組、測試主控制模組。各機構模組組成及相應的功能概述如下:(1)迴圈傳送動作模組(如圖3所述):用以送入待測試滑鼠(如圖3中A工位的滑鼠)、送出測試完成滑鼠(如圖3中D工位的滑鼠)、迴圈運送測試載具;(2)載具定位模組(如圖5-1及圖5-2):用以對載具進行定位;(3)滑鼠定位模組(如圖1所述,包括氣缸12和壓頭21等):氣缸12帶動壓頭21動作將需要測試的滑鼠壓住,以保證測試的資料的準確性與正確性。(4)滑鼠CABLE定位模組(包括氣缸9和壓頭23):氣缸9帶動壓頭23動作將待測滑鼠的CABLE頭部固定到正確位置,方便頭部準確插入相應的母座;(5)滑鼠CABLE頭部插入模組(包括氣缸7-1與母座7-2,參照圖2):氣缸7-1帶動母座7-2向前移動,使待測滑鼠的CABLE頭部插入母座中;(6)滾輪功能測試動作模組(包括馬達37及測試輪22,參照圖4):馬達37帶動測試輪動作,測試輪靠摩擦力帶動待測滑鼠的滾輪轉動; (7)線性功能測試動作模組(包括馬達38及從動輪39,參照圖4):位於待測滑鼠底部的馬達38轉動,通過同步皮帶帶動從動輪39轉動,類比桌面與滑鼠的相對移動,測試滑鼠的線性功能(即:滑鼠移動時X/Y軸方向游標移動的平滑性);(8)普通鍵功能測試動作模組(包括氣缸11-1、滑塊11-2及小型氣缸34、35、36,參照圖6-1):氣缸11-1帶動滑塊11-2向下移動,將小型氣缸34、35、36送到滑鼠(圖3中C工位)上方,小型氣缸34、35、36依次動作,分別敲擊滑鼠的左鍵、中鍵、右鍵,對滑鼠的各按鍵進行功能測試;(9)機構手動作模組:(包括手指氣缸13、負壓吸嘴14(可為3個)、機構手臂15、上下移動無桿氣缸16、擋位機構17、旋轉氣缸17-1,參閱圖7-1、圖7-2)測試完成後,吸取滑鼠及Cable,按測試結果來對滑鼠分類(放入PASS或FAIL工站)。 The mouse function automatic test equipment includes a loop transmission action module, a vehicle positioning module, a mouse positioning module, a mouse CABLE positioning module, a mouse CABLE head insertion module, a roller function test action module, Linear function test action module, common key function test action module, mechanism hand action module, display 19, computer, alarm 6; in addition, the test equipment also includes several electrical control modules, a mouse test program, The computer communication program, the electrical control module includes a motor control module, a measurement control module, a robot control module, and a test main control module. The components of each mechanism and the corresponding functions are summarized as follows: (1) The loop transmission action module (described in Figure 3): used to feed the mouse to be tested (such as the mouse of the A station in Figure 3), Send out the test completion mouse (the mouse at the D station in Figure 3), the loop transport test vehicle, and (2) the vehicle positioning module (Figure 5-1 and Figure 5-2): (3) Mouse positioning module (as shown in Figure 1, including cylinder 12 and indenter 21, etc.): cylinder 12 drives the indenter 21 to press the mouse to be tested to ensure the test data Accuracy and correctness. (4) Mouse CABLE positioning module (including the cylinder 9 and the indenter 23): the cylinder 9 drives the indenter 23 to fix the CABLE head of the mouse to be tested to the correct position, so that the head can be accurately inserted into the corresponding female seat; (5) Mouse CABLE head insertion module (including cylinder 7-1 and female 7-2, refer to Figure 2): Cylinder 7-1 drives the female 7-2 to move forward, making the CABLE of the mouse to be tested The head is inserted into the female seat; (6) the roller function test action module (including the motor 37 and the test wheel 22, refer to FIG. 4): the motor 37 drives the test wheel to move, and the test wheel drives the roller of the test mouse to rotate by friction. ; (7) Linear function test action module (including motor 38 and driven wheel 39, refer to FIG. 4): The motor 38 at the bottom of the mouse to be tested rotates, and the driven wheel 39 is rotated by the synchronous belt, analogous to the desktop and the mouse. Move, test the linear function of the mouse (ie: the smoothness of the movement of the cursor in the X/Y axis direction when the mouse moves); (8) the normal key function test action module (including the cylinder 11-1, the slider 11-2 and For the small cylinders 34, 35, 36, refer to Fig. 6-1): the cylinder 11-1 drives the slider 11-2 to move downward, and sends the small cylinders 34, 35, 36 to the mouse (C station in Fig. 3). The small cylinders 34, 35, 36 are sequentially operated, respectively, by clicking the left button, the middle button, and the right button of the mouse to perform functional tests on the buttons of the mouse; (9) the mechanism of the hand-operating module: (including the finger cylinder 13, Negative pressure nozzles 14 (may be 3), mechanism arm 15, up and down moving rodless cylinder 16, gear mechanism 17, rotary cylinder 17-1, see Figure 7-1, Figure 7-2) After the test is completed, draw Mouse and Cable, sort the mouse according to the test results (put it into the PASS or FAIL station).
此外,顯示器19(參閱圖7-3)用以顯示測試過程中單晶片機與電腦通訊程式的通訊過程中的一些資訊及滑鼠測試程式中的測試資料;電腦放在測試平臺8的下方,在此文件中特別說明。報警器6由蜂鳴器6-1、黃色指示燈6-2、綠色指示燈6-3、紅色指示6-4所組成,分別指示測試過程中的不同狀態。 In addition, the display 19 (see FIG. 7-3) is used to display some information in the communication process between the single-chip machine and the computer communication program during the test and the test data in the mouse test program; the computer is placed under the test platform 8, Specifically stated in this document. The alarm 6 is composed of a buzzer 6-1, a yellow indicator light 6-2, a green indicator light 6-3, and a red indication 6-4, respectively indicating different states during the test.
馬達控制模組用以控制滾輪測試馬達及線性測試馬達轉動;量測控制模組用以控制測量的傳輸;機械手控制模組用以控制滑鼠Cable頭部的頂出、滑鼠的吸取與釋放、旋轉、上下移動等等動作;測試主控制模組用以控制迴圈傳送動作模組、載具定位模組、滑鼠定位模組、滑鼠CABLE定位模組、滑鼠CABLE頭部插入模組、滾輪功能測試動作模組、線性功能測試動作模組、普通鍵功能測試動作模組、搖擺鍵功能測試動作模組。 The motor control module is used to control the rotation of the roller test motor and the linear test motor; the measurement control module is used to control the measurement transmission; the robot control module is used to control the ejection of the mouse head and the suction of the mouse. Release, rotate, move up and down, etc.; test main control module to control loop transfer action module, vehicle positioning module, mouse positioning module, mouse CABLE positioning module, mouse CABLE head insertion Module, roller function test action module, linear function test action module, common key function test action module, swing key function test action module.
滑鼠測試程式用以回應滑鼠的各機構動作,並測試各滑鼠的各機構動作是否有相應的電氣反應;電腦通訊程式用以在整個自動化測試過程中,負責與MCU通訊,如:將測試結果(Pass或FAIL)資訊發送給單晶片機的MCU,MCU根據相應的結果來控制整個測試中的各個機構動作。 The mouse test program responds to the movements of the mouse's various mechanisms and tests whether each mouse's mechanism has a corresponding electrical response; the computer communication program is used to communicate with the MCU throughout the automated test process, such as: The test result (Pass or FAIL) information is sent to the MCU of the single-chip machine, and the MCU controls the actions of the various mechanisms in the entire test according to the corresponding results.
請參閱圖1至圖8-2,本發明測試設備的總體工作原理及過程說明如下,本發明測試設備的測試方法包括如下步驟: Referring to FIG. 1 to FIG. 8-2, the overall working principle and process of the testing device of the present invention are as follows. The testing method of the testing device of the present invention includes the following steps:
【步驟S1】滑鼠送達測試位置(圖3中的C位);如圖1所示,在測試平臺8上有迴圈傳送動作模組(如圖3),迴圈傳送動作模組包括4個載具1-1、1-2、1-3、1-6,此4個載具中兩兩緊密靠在一起(載具1-1與載具1-2緊密靠在一起,載具1-3與載具1-6緊密靠在一起),並處於導軌42-1、42-2、42-3、42-4、42-5包圍中,在整個迴圈傳送動作模組還包括四周分佈的4個無桿氣缸2、5、24、18,無桿氣缸上的滑塊(無桿氣缸中有剖面線的部分為滑塊)分佈在導軌的下方,在無桿氣缸動作時,滑塊可以推動載具沿導軌移動,並且可以連同緊密靠在一起的另外一個載具一起移動,導軌42-1、42-2、42-3、42-4、42-5有除了導向功能外,同時也壓住載具的邊緣以防止載具快速移動的過程中向上脫出。 [Step S1] The mouse is sent to the test position (C position in FIG. 3); as shown in FIG. 1, there is a loop transfer action module on the test platform 8 (as shown in FIG. 3), and the loop transfer action module includes 4 Vehicles 1-1, 1-2, 1-3, 1-6, two of the four carriers are close together (the carrier 1-1 and the carrier 1-2 are close together, the vehicle 1-3 is closely adjacent to the carrier 1-6) and is surrounded by the guide rails 42-1, 42-2, 42-3, 42-4, 42-5, and the entire loop transmission action module further includes 4 rodless cylinders 2, 5, 24, 18 distributed around, the slider on the rodless cylinder (the part with the hatching in the rodless cylinder is the slider) is distributed under the rail, when the rodless cylinder is in motion, The slider can push the carrier to move along the guide rail and can move together with another carrier that is closely adjacent to each other. The guide rails 42-1, 42-2, 42-3, 42-4, 42-5 have a function other than the guiding function. At the same time, the edge of the carrier is also pressed to prevent the carrier from coming up during the rapid movement of the carrier.
作業人員將組裝好的滑鼠3及其線材頭部4-1放在圖3中的A工位,其下方的光電感測器41(如圖5-1)偵測到有滑鼠放入後,“測試主控制模組”控制無桿氣缸2及無桿氣缸24同時動作(無桿氣缸24推動D工位的載具向E工位移動,無桿氣缸2推動A工位的載具向B工位移動)將D工位的載具送到E工位,把A工位的滑鼠送到B工位。 The operator puts the assembled mouse 3 and its wire head 4-1 in the A station in Fig. 3, and the photodetector 41 (Fig. 5-1) below it detects that the mouse is placed. After that, the "test main control module" controls the rodless cylinder 2 and the rodless cylinder 24 to operate simultaneously (the rodless cylinder 24 pushes the D station carrier to move to the E station, and the rodless cylinder 2 pushes the A station carrier) Move to the B station) Send the D station carrier to the E station and the A station mouse to the B station.
隨後測試主控制模組控制無桿氣缸5及無桿氣缸18同時動作(無桿氣缸5推動B工位載有滑鼠的載具向C工位移動,無桿氣缸18推動E工位的載具向F工位移動),從而把E工位的載具送到F工位,將B位元載有滑鼠的載具送到C工位(即測試位置)。 Subsequently, the main control module is tested to control the rodless cylinder 5 and the rodless cylinder 18 to operate simultaneously (the rodless cylinder 5 pushes the B station carrying the mouse to move to the C station, and the rodless cylinder 18 pushes the E station) Move to the F station, so that the E-station carrier is sent to the F-station, and the B-bit-loaded vehicle is sent to the C-station (ie, the test position).
【步驟S2】載具定位(如圖5-1及圖5-2):載具定位模組包括行程開關43-1、滾輪43-2、定位氣缸40-1、40-2,定位氣缸40-1、40-2分別設有氣缸軸芯40-3、40-4。 [Step S2] Vehicle positioning (Fig. 5-1 and Fig. 5-2): The vehicle positioning module includes a travel switch 43-1, a roller 43-2, a positioning cylinder 40-1, 40-2, and a positioning cylinder 40. -1, 40-2 are provided with cylinder cores 40-3, 40-4, respectively.
具體地,在載具1-3的底部有一個半球形的凹陷處(如圖5-2中43-2的上方),在測試平臺8與此凹陷處相對應的位置有一個行程開關43-1,此行程開關的常閉觸點其中一端與“測試主控制模組”的輸入端相連,另外一端 連接到電路的“GND”,載具1-3未到達測試位置的時候,載具1-3上的凹陷處就不會在行程開關43-1的上方,行程開關43-1會被載具1-3壓住,常閉觸點被打開,測試主控制模組的輸入端就不會與“GND”相連;載具1-3到達測試位置的時候,載具1-3上的凹陷處就正好到達行程開關43-1的上方從而讓行程開關頭部的滾輪43-2落入載具1-3的凹陷處,行程開關不被壓住,常閉觸點接通,測試主控制模組的輸入端就會與“GND”相連,“測試主控制模組”由此就可偵測到載具已經到達測試位置,“測試主控制模組”的MCU即發出命令,載具定位氣缸40-1、40-2動作,相應的氣缸軸芯40-3、40-4向上運動,分別插入載具1-3上的兩個定位孔1-4、1-5中,將載具精確定位於測試位置C。 Specifically, there is a hemispherical depression at the bottom of the carrier 1-3 (above 43-2 in Fig. 5-2), and a stroke switch 43 is provided at a position corresponding to the depression of the test platform 8 1. One end of the normally closed contact of the travel switch is connected to the input of the "test main control module", and the other end Connected to the "GND" of the circuit, when the carrier 1-3 does not reach the test position, the recess on the carrier 1-3 will not be above the travel switch 43-1, and the travel switch 43-1 will be carried by the carrier. 1-3 pressed, the normally closed contact is opened, the input of the test main control module will not be connected to "GND"; when the carrier 1-3 reaches the test position, the recess on the carrier 1-3 Just reaching the upper end of the travel switch 43-1 so that the roller 43-2 of the travel switch head falls into the recess of the carrier 1-3, the travel switch is not pressed, the normally closed contact is turned on, and the main control mode is tested. The input of the group will be connected to "GND", and the "test main control module" will detect that the vehicle has reached the test position. The MCU of the "test main control module" will issue a command to locate the cylinder. 40-1, 40-2 action, the corresponding cylinder cores 40-3, 40-4 move upwards, respectively inserted into the two positioning holes 1-4, 1-5 on the carrier 1-3, the carrier will be fine Make sure to be at test location C.
【步驟S3】滑鼠定位,滑鼠線材頭部插入母座:滑鼠定位模組包括氣缸12、壓頭21,滑鼠CABLE定位模組包括氣缸9、壓頭23,滑鼠CABLE頭部插入模組包括氣缸7-1、母座7-2。 [Step S3] Positioning the mouse, the head of the mouse wire is inserted into the female seat: the mouse positioning module includes the cylinder 12, the indenter 21, and the mouse CABLE positioning module includes the cylinder 9, the indenter 23, and the mouse CABLE head insertion. The module includes a cylinder 7-1 and a female seat 7-2.
如圖4,氣缸12下部連接著壓頭21,滑鼠CABLE定位模組中的氣缸9下部連接著壓頭23,它們處於測試位置的上方,在載有滑鼠的載具到達測試位置C後,測試主控制模組可偵測到載具已經到達測試位置並將載具精確定位於測試位置C(如步驟S2所述),隨後測試主控制模組發出指令命令氣缸12動作,帶動壓頭21向下運動,將滑鼠壓住,同時“滑鼠CABLE定位模組”中的氣缸9也會動作,帶動壓頭23向下運動,將滑鼠線材頭部4-2壓住(參照圖2),以保證測試的資料的準確性與正確性及線材頭部位置的準確性(如圖2及圖4)。 As shown in FIG. 4, the lower portion of the cylinder 12 is connected to the indenter 21, and the lower portion of the cylinder 9 in the mouse CABLE positioning module is connected to the indenter 23, which is above the test position, and after the carrier carrying the mouse reaches the test position C, The test main control module can detect that the vehicle has reached the test position and accurately position the carrier at the test position C (as described in step S2), and then test the main control module to issue an instruction to command the cylinder 12 to act to drive the indenter. 21 moves downwards, presses the mouse, and the cylinder 9 in the "Mouse CABLE Positioning Module" also moves, driving the indenter 23 to move downward, and pressing the mouse head 4-2 (refer to the figure) 2) to ensure the accuracy and correctness of the test data and the accuracy of the position of the wire head (Figure 2 and Figure 4).
另外,與載具1-3在同一平面的滑鼠CABLE頭部插入模組中氣缸7-1連接著母座7-2,在載有滑鼠的載具到過測試位置C後,處於測試位置的滑鼠20-1(如圖2)的線材頭部4-2會正對著母座7-2,測試主控制模組發出指令讓氣缸7-1動作,帶動母座7-2向前移動,使滑鼠線材的頭部插入母座,處於測試位置的滑鼠20-1被接入電腦的滑鼠測試系統,為正式測試作好準備(如圖2)。 In addition, the mouse 7-1 is connected to the female seat 7-2 in the mouse CABLE head insertion module in the same plane as the carrier 1-3, and is tested after the carrier carrying the mouse passes the test position C. The wire head 4-2 of the position mouse 20-1 (as shown in Fig. 2) will face the female seat 7-2, and the test main control module issues an instruction to move the cylinder 7-1 to drive the female seat 7-2. Before moving, the head of the mouse wire is inserted into the female seat, and the mouse 20-1 in the test position is connected to the mouse mouse test system to prepare for the formal test (Fig. 2).
【步驟S4】測試輪移動到測試位置,測試輪帶動滑鼠滾輪轉動;如圖2、圖4所示,滾輪功能測試動作模組中,氣缸10-1的頭部連接著滑塊10-3,滑塊10-3的被固定在滑快兩端的兩個軌道10-4上,氣缸10-1可以 帶動著滑塊10-3沿軌道10-4作垂直運動,滑塊10-3上同時有一個與其相成90度且可以水平運動的氣缸10-2、軌道模組固定在滑塊10-3上,滑塊10-3在上下運動的時候,可以將此能夠水平運動的氣缸10-2帶動著上下移動(如圖2)。 [Step S4] The test wheel moves to the test position, and the test wheel drives the mouse wheel to rotate; as shown in FIG. 2 and FIG. 4, in the roller function test action module, the head of the cylinder 10-1 is connected to the slider 10-3. The slider 10-3 is fixed on the two rails 10-4 at both ends of the slide, and the cylinder 10-1 can The slider 10-3 is driven to move vertically along the track 10-4, and the slider 10-3 has a cylinder 10-2 which is horizontally movable at 90 degrees, and the track module is fixed on the slider 10-3. When the slider 10-3 is moving up and down, the horizontally movable cylinder 10-2 can be moved up and down (see Fig. 2).
另外,在能夠水平運動的氣缸10-2的滑塊有安裝有馬達37,馬達的輪子通過同步皮帶與測試輪22相連,在汽缸10-2上下、前後移動時,馬達37及測試輪22也被帶動著上下前後移動(如圖4)。 In addition, the slider of the cylinder 10-2 capable of horizontal movement is mounted with a motor 37, and the wheel of the motor is connected to the test wheel 22 through a timing belt. When the cylinder 10-2 moves up and down, back and forth, the motor 37 and the test wheel 22 are also It is driven to move up and down (Figure 4).
在步驟S3所述的動作完成後,“測試主控制模組”控制氣缸10-1動作推動滑塊10-3沿著軌道10-4向下移動,同時氣缸、軌道模組中的氣缸10-2向前移動,帶動著測試輪22移動到與滑鼠的滾輪20-2接觸,測試輪22的自重使測試輪與滑鼠的滾輪20-2之間有一定的壓力而產生摩擦力,“馬達控制模組”控制馬達38按預定的角速度轉動,與馬達通過同步皮帶連接的測試輪22也按預定的角速度轉動(如圖2、圖4); After the action described in step S3 is completed, the "test main control module" controls the cylinder 10-1 to actuate the slider 10-3 to move down the track 10-4, while the cylinder 10 in the cylinder and track module 2 moving forward, driving the test wheel 22 to contact with the roller 20-2 of the mouse, the self-weight of the test wheel 22 causes a certain pressure between the test wheel and the roller 20-2 of the mouse to generate friction, " The motor control module "controls the motor 38 to rotate at a predetermined angular velocity, and the test wheel 22 connected to the motor through the timing belt also rotates at a predetermined angular velocity (Fig. 2, Fig. 4);
【步驟S5】滑鼠滾輪測試與滑鼠線性功能測試(如圖4);線性功能測試動作模組包括馬達38、從動輪39,滑鼠滾輪測試模組包括馬達37。馬達38處於測試位置的下方(在測試平臺8的下方與滑鼠測試位元接近的位置),馬達38通過一個同步皮帶連接著與馬達38處於同一高度的從動輪39,在從動輪39的另外一端連接著一個同軸的圓形輪子,此輪子就在待測試滑鼠20-1的光電感應孔下方並且與待測試滑鼠的底面平行與待測試的滑鼠底部只有0.2mm的距離(如圖4)。 [Step S5] The mouse wheel test and the mouse linear function test (as shown in FIG. 4); the linear function test action module includes a motor 38, a driven wheel 39, and the mouse wheel test module includes a motor 37. The motor 38 is below the test position (below the test platform 8 in a position close to the mouse test bit), and the motor 38 is coupled to the driven wheel 39 at the same height as the motor 38 via a timing belt, in addition to the follower wheel 39 Connected to a coaxial circular wheel at one end, the wheel is just below the photoelectric sensing hole of the mouse 20-1 to be tested and parallel to the bottom surface of the mouse to be tested, only 0.2 mm away from the bottom of the mouse to be tested (as shown in the figure). 4).
在測試滑鼠滾輪20-2的同時,位於待測試滑鼠20-1底部的馬達38轉動,通過同步皮帶帶動從動輪39轉動,與從動輪同軸的圓形輪子也會用同樣的角速度轉動來類比桌面與滑鼠的相對移動從而測試滑鼠的線性功能(即:滑鼠移動時X/Y軸方向游標移動的平滑性),馬達控制模組控制馬達37的角速度,量測控制模組根據預定的馬達角速度檢測電腦上滑鼠滾輪轉動是否有漏格、跳格等不良,同時馬達控制模組控制馬達38的角速度,量測控制模組根據預定的馬達角速度檢測電腦上滑鼠游標的移動點數和X/Y方向的座標及其X/Y 座標的對稱性來判斷滑鼠的線性是否正常;滾輪功能及線性功能測試正常後就進入滑鼠按鍵功能測試(如圖4)。 While testing the mouse roller 20-2, the motor 38 at the bottom of the mouse 20-1 to be tested rotates, and the driven wheel 39 is rotated by the timing belt, and the circular wheel coaxial with the driven wheel is also rotated by the same angular velocity. Analogy to the relative movement of the desktop and the mouse to test the linear function of the mouse (ie, the smoothness of the movement of the cursor in the X/Y axis direction when the mouse moves), the motor control module controls the angular velocity of the motor 37, and the measurement control module is based on The predetermined motor angular velocity detects whether the mouse wheel is rotated or not, and the motor control module controls the angular velocity of the motor 38. The measurement control module detects the movement of the mouse cursor on the computer according to the predetermined motor angular velocity. Points and X/Y coordinates and their X/Y The symmetry of the coordinates to determine whether the linearity of the mouse is normal; after the roller function and the linear function test are normal, the mouse button function test is entered (see Figure 4).
【步驟S6】滑鼠按鍵功能測試(如圖6-1及圖6-2);普通鍵功能測試動作模組包括氣缸11-1、滑塊11-2、軌道11-3、3個小型氣缸34、35、36。 [Step S6] mouse button function test (as shown in Figure 6-1 and Figure 6-2); common key function test action module includes cylinder 11-1, slider 11-2, track 11-3, 3 small cylinders 34, 35, 36.
氣缸11-1的下方連接著滑塊11-2(如圖4、圖6-1及圖6-2),滑塊被固定在軌道11-3上,在滑塊左側分佈著3個小型氣缸34、35、36,此3個小型氣缸34、35、36可以與滑塊一起沿著軌道11-3上下運動,此“普通鍵功能測試動作模組”安裝在測試位的正上方,3個小型氣缸34、35、36可以根據滑鼠的大小調整距離及小型氣缸34、35、36與滑鼠的相對角度。 A slider 11-2 (as shown in FIG. 4, FIG. 6-1 and FIG. 6-2) is connected to the lower side of the cylinder 11-1, and the slider is fixed on the rail 11-3, and three small cylinders are arranged on the left side of the slider. 34, 35, 36, the three small cylinders 34, 35, 36 can move up and down along the track 11-3 together with the slider, and the "normal key function test action module" is installed directly above the test position, 3 The small cylinders 34, 35, 36 can adjust the distance and the relative angles of the small cylinders 34, 35, 36 and the mouse according to the size of the mouse.
滾輪功能及線性功能測試正常後就進入滑鼠按鍵功能測試(如圖4),“測試主控制模組”控制氣缸11-1動作,帶動滑塊11-2及附著在滑塊11-2上的小型氣缸34、35、36沿著軌道11-3向下移動到待測試滑鼠20-1上方(如圖6-1及圖6-2所示),小型氣缸34、35、36依次動作,分別敲擊已移動到測試位置C位元的滑鼠20-1的左鍵、中鍵、右鍵,測試程式同時檢測滑鼠的電氣是否有相應的反應來判定待測試滑鼠20-1的按鍵功能是否正常。 After the roller function and the linear function test are normal, the mouse button function test is entered (Fig. 4), and the "test main control module" controls the operation of the cylinder 11-1 to drive the slider 11-2 and attach to the slider 11-2. The small cylinders 34, 35, 36 move down the track 11-3 to the top of the mouse 20-1 to be tested (as shown in Figures 6-1 and 6-2), and the small cylinders 34, 35, 36 operate in sequence. The left button, the middle button, and the right button of the mouse 20-1 that have moved to the test position C bit are respectively tapped, and the test program simultaneously detects whether the electrical condition of the mouse has a corresponding reaction to determine the mouse 20-1 to be tested. Whether the button function is normal.
【步驟S7】滑鼠自動分類(放入PASS工站或FAIL工站);機構手動作模組中,機構手臂15安裝在旋轉氣缸17-1的中心轉軸上,旋轉氣缸17-1固定在垂直安裝的無桿氣缸16的滑塊側面,可以讓整個機構手臂隨著無桿氣缸16滑塊的上下移動而移動,在無桿氣缸16滑塊側面還有與旋轉氣缸安裝在一起的擋位機構(由氣缸17-2、擋位滑塊17-3組成),此檔位機構中的氣缸17-2的閥芯前部連接著擋位滑塊17-3,擋塊17-3的上面固定著緩衝器17-4;在步驟S1至步驟S6各步驟完成後,電腦通訊程式從滑鼠測試程式中獲取測試結果(PASS或FAIL),電腦通訊程式將此結果通過RS232串口發送給“測試主控制模組”中的主晶片,“測試主控制模組”中的主晶片將此資訊 發送給“機械手控制模組”中的主晶片,“機械手控制模組”中的主晶片控制各氣缸進行相應的動作,對已經完成測試的滑鼠進行相應的處理:FAIL時,處理過程包括如下步驟(如圖7-1、圖7-2及圖7-3):步驟S711:無桿氣缸2和24動作,將處於A工位的滑鼠送到B工位,將處於D工位的載具送到E工位,然後無桿氣缸2、24再縮回;步驟S712:以上動作完成後,無桿氣缸5和18動作,將移動到D工位的載具送到E工位(處於F工位的載具則被推到A工位),同時將處於C工位已測試完成的滑鼠送到D工位(如圖7-1、圖7-2所示),然後無桿氣缸5、18縮回,步驟S713:無桿氣缸16向下動作,帶著機構手臂向下移動到已測試完成、處於D工位的滑鼠上方,負壓吸嘴14將滑鼠吸取,手指氣缸13將滑鼠線材夾住,無桿氣缸16再反向動作,帶著機構手臂向上移動到無桿氣缸的最上方(如圖2所示);步驟S714:氣缸17-2動作,將擋位滑塊17-3及其上的緩衝器17-4推出,為將機構手臂15停留在90度位置做準備(如圖7-1、圖7-2所示),步驟S715:旋轉氣缸17-1動作帶著機構手臂逆時針旋轉(俯視),當旋轉到90度時,因為擋位滑塊17-3及其上的緩衝器17-4已經升起,將機構手臂擋住,從而停留在90位置(如圖7-1、圖7-2所示);步驟S716:無桿氣缸16再向下動作,帶著機構手臂向下移動到無桿氣缸的最下方,關閉負壓吸嘴14將滑鼠鬆開,手指氣缸13也將滑鼠線材鬆開,無桿氣缸16再向上動作,帶著機構手臂向上移動到無桿氣缸的最上方(如圖2所示);步驟S717:氣缸17-2再動作,將擋位滑塊17-3及其上的緩衝器17-4縮回(如圖7-3所示),旋轉氣缸17-1再反向動作帶著機構手臂順時針旋轉(俯視),回到初始位置(0度位置);步驟S718:測試FAIL時的所有動作完成。 [Step S7] Automatic classification of the mouse (in the PASS station or FAIL station); in the mechanism hand operation module, the mechanism arm 15 is mounted on the central rotating shaft of the rotary cylinder 17-1, and the rotary cylinder 17-1 is fixed in the vertical The slider side of the installed rodless cylinder 16 allows the entire mechanism arm to move with the up and down movement of the rodless cylinder 16 slider. On the side of the rodless cylinder 16 slider, there is also a gear mechanism mounted with the rotary cylinder. (consisting of the cylinder 17-2 and the gear block slider 17-3), the front portion of the spool of the cylinder 17-2 in the gear mechanism is connected to the gear slider 17-3, and the upper surface of the stopper 17-3 is fixed. The buffer 17-4; after the steps S1 to S6 are completed, the computer communication program obtains the test result (PASS or FAIL) from the mouse test program, and the computer communication program sends the result to the test main body through the RS232 serial port. The main chip in the "control module", the main chip in the "test main control module" this information Sended to the main chip in the "manipulator control module", the main wafer in the "manipulator control module" controls each cylinder to perform corresponding actions, and the corresponding mouse is processed accordingly: FAIL, the process The following steps are included (as shown in Figure 7-1, Figure 7-2 and Figure 7-3): Step S711: The rodless cylinders 2 and 24 are operated, and the mouse in the A station is sent to the B station, which will be in the D work. The carrier of the position is sent to the E station, and then the rodless cylinders 2, 24 are retracted; step S712: after the above actions are completed, the rodless cylinders 5 and 18 act, and the carrier moved to the D station is sent to the E Bit (the vehicle in the F station is pushed to the A station), and the mouse that has been tested in the C station is sent to the D station (as shown in Figure 7-1 and Figure 7-2). Then, the rodless cylinders 5, 18 are retracted, step S713: the rodless cylinder 16 moves downward, and the mechanism arm is moved down to the tested mouse which is in the D position, and the vacuum suction nozzle 14 will move the mouse. After sucking, the finger cylinder 13 clamps the mouse wire, and the rodless cylinder 16 moves backwards again, and moves with the mechanism arm upward to the uppermost position of the rodless cylinder (as shown in FIG. 2); step S7 14: The cylinder 17-2 is operated, and the gear slider 17-3 and the buffer 17-4 thereon are pushed out to prepare the mechanism arm 15 to stay at 90 degrees (Fig. 7-1, Fig. 7-2). Shown), step S715: the rotary cylinder 17-1 moves with the mechanism arm rotated counterclockwise (top view), when rotated to 90 degrees, because the gear slider 17-3 and the buffer 17-4 thereon have been raised Up, the mechanism arm is blocked, so as to stay at the 90 position (as shown in Figure 7-1, Figure 7-2); Step S716: The rodless cylinder 16 moves downward again, with the mechanism arm moving down to the rodless cylinder At the bottom, the vacuum suction nozzle 14 is closed to release the mouse, the finger cylinder 13 also loosens the mouse wire, and the rodless cylinder 16 moves upward again, with the mechanism arm moving up to the top of the rodless cylinder (eg Figure 2): Step S717: The cylinder 17-2 is re-actuated to retract the gear slider 17-3 and the buffer 17-4 thereon (as shown in Figure 7-3), and rotate the cylinder 17-1. Then, the reverse action is rotated clockwise (top view) with the mechanism arm, and returns to the initial position (0 degree position); step S718: all actions when the FAIL is tested are completed.
PASS時(如圖8-1及圖8-2),處理過程包括如下步驟: When PASS (as shown in Figure 8-1 and Figure 8-2), the process includes the following steps:
步驟S721:無桿氣缸2和24動作,將處於A工位的滑鼠送到B工位將處理D工位的載具送到E工位,然後無桿氣缸2、24再縮回。 Step S721: The rodless cylinders 2 and 24 operate, and the mouse in the A station is sent to the B station to transport the carrier of the D station to the E station, and then the rodless cylinders 2, 24 are retracted.
步驟S722:以上動作完成後,無桿氣缸5和18動作,將移動到D工位的載具送到E工位(處於F工位的載具則被推到A工位),同時將處於C工位已測試完成的滑鼠送到D工位(如圖8-1及圖8-2所示),然後無桿氣缸5、18縮回。 Step S722: After the above actions are completed, the rodless cylinders 5 and 18 operate, and the carrier moving to the D station is sent to the E station (the vehicle in the F station is pushed to the A station), and will be at the same time The mouse that has been tested at the C station is sent to the D station (as shown in Figure 8-1 and Figure 8-2), and then the rodless cylinders 5, 18 are retracted.
步驟S721:無桿氣缸16向下動作,帶著機構手臂向下移動到測試完成、處於D工位的滑鼠上方,負壓吸嘴14將滑鼠吸取,手指氣缸13將滑鼠線材夾住,無桿氣缸16再動作,帶著機構手臂向上移動到無桿氣缸的最上方(如圖2所示)。 Step S721: the rodless cylinder 16 moves downward, moves with the mechanism arm downward to the test finished, above the mouse in the D station, the negative pressure suction nozzle 14 draws the mouse, and the finger cylinder 13 clamps the mouse wire. The rodless cylinder 16 is re-actuated, with the mechanism arm moving up to the top of the rodless cylinder (as shown in Figure 2).
步驟S723:旋轉氣缸17-1動作帶著機構手臂逆時針旋轉(俯視),一直旋轉到旋轉氣缸17-1的極限位置(180度),如圖8-1及圖8-2所示。 Step S723: The rotary cylinder 17-1 is operated to rotate counterclockwise (top view) with the mechanism arm, and is rotated to the limit position (180 degrees) of the rotary cylinder 17-1, as shown in Figs. 8-1 and 8-2.
步驟S724:無桿氣缸16再向下動作,帶著機構手臂向下移動到無桿氣缸的最下方,關閉負壓吸嘴14將滑鼠鬆開,手指氣缸13也將滑鼠線材鬆開,無桿氣缸16再向上動作,帶著機構手臂向上移動到無桿氣缸的最上方,如圖2所示。 Step S724: the rodless cylinder 16 moves downward again, moves the mechanism arm downward to the bottom of the rodless cylinder, closes the negative pressure suction nozzle 14 to release the mouse, and the finger cylinder 13 also loosens the mouse wire. The rodless cylinder 16 moves upward again, with the mechanism arm moving up to the top of the rodless cylinder, as shown in FIG.
步驟S725:旋轉氣缸17-1再動作帶著機構手臂順時針旋轉(俯視),回到初始位置(即0度位置)。 Step S725: The rotating cylinder 17-1 is re-actuated to rotate clockwise (top view) with the mechanism arm, and returns to the initial position (ie, the 0 degree position).
步驟S726:測試PASS時的所有動作完成。 Step S726: All actions when the PASS is tested are completed.
【步驟S8】測試結果自動記錄與統計;在測試過程中,所有的測試結果皆會傳輸給電腦通訊程式,所以電腦通訊程度會自動記錄相應的測試結果及測試時間,並自動進行統計。 [Step S8] The test results are automatically recorded and counted; during the test, all test results are transmitted to the computer communication program, so the computer communication level will automatically record the corresponding test results and test time, and automatically perform statistics.
綜上所述,本發明提出的滑鼠功能全自動測試設備及方法,在測試中不需要人工的任何干預,測試後根據相應的測試結果(PASS/FAIL)對產品自動分類、連續5個不良就立即報警、所使用的接頭插撥次數超過一定的數量自動報警,同時還可以測量人工(或一般設備)所不能測量的參數,並且可以自動記錄相應的測試時間、測試結果,減少了人員眼睛疲勞、保持測試判定 標準的統一、絕對不會對產品分類產生誤操作(不會讓不良品混入良品中)、減少測試工時、提升單位時間內的產能、降低人工成本。 In summary, the automatic testing device and method for the function of the mouse function proposed by the present invention do not require any manual intervention in the test, and the product is automatically classified according to the corresponding test result (PASS/FAIL), and 5 consecutive defects are continuously performed. Immediately alarm, the number of joints used is more than a certain number of automatic alarms, and can also measure the parameters that cannot be measured by manual (or general equipment), and can automatically record the corresponding test time and test results, reducing the eyes of the person. Fatigue, keep test judgment Standard unification, absolutely will not cause misuse of product classification (will not let bad products into good products), reduce test hours, increase production capacity per unit time, reduce labor costs.
本發明的描述和應用是說明性的,並非想將本發明的範圍限制在上述實施例中。這裡所披露的實施例的變形和改變是可能的,對於那些本領域的普通技術人員來說實施例的替換和等效的各種部件是公知的。本領域技術人員應該清楚的是,在不脫離本發明的精神或本質特徵的情況下,本發明可以以其它形式、結構、佈置、比例,以及用其它元件、材料和部件來實現。在不脫離本發明範圍和精神的情況下,可以對這裡所披露的實施例進行其它變形和改變。 The description and application of the present invention are illustrative, and are not intended to limit the scope of the present invention. Variations and modifications of the embodiments disclosed herein are possible, and various alternative and equivalent components of the embodiments are well known to those of ordinary skill in the art. It is apparent to those skilled in the art that the present invention may be embodied in other forms, structures, arrangements, ratios, and other elements, materials and components without departing from the spirit and scope of the invention. Other variations and modifications of the embodiments disclosed herein may be made without departing from the scope and spirit of the invention.
1-1‧‧‧載具 1-1‧‧‧ Vehicles
1-2‧‧‧載具 1-2‧‧‧ Vehicles
1-3‧‧‧載具 1-3‧‧‧ Vehicles
1-6‧‧‧載具 1-6‧‧‧ Vehicles
2‧‧‧無桿氣缸 2‧‧‧ Rodless cylinder
3‧‧‧滑鼠 3‧‧‧ Mouse
4-1‧‧‧線材頭部 4-1‧‧‧Wire head
4-2‧‧‧滑鼠線材頭部 4-2‧‧‧ Mouse wire head
5‧‧‧無桿氣缸 5‧‧‧ Rodless cylinder
6‧‧‧報警器 6‧‧‧Announcer
6-1‧‧‧蜂鳴器 6-1‧‧‧ buzzer
6-2‧‧‧黃色指示燈 6-2‧‧‧Yellow indicator light
6-3‧‧‧綠色指示燈 6-3‧‧‧Green indicator
6-4‧‧‧紅色指示 6-4‧‧‧Red indication
8‧‧‧測試平臺 8‧‧‧Test platform
9‧‧‧氣缸 9‧‧‧ cylinder
10-1‧‧‧氣缸 10-1‧‧‧Cylinder
11-1‧‧‧氣缸 11-1‧‧‧Cylinder
12‧‧‧氣缸 12‧‧‧ cylinder
14‧‧‧負壓吸嘴 14‧‧‧Negative pressure nozzle
15‧‧‧機構手臂 15‧‧‧ institutional arm
18‧‧‧無桿氣缸 18‧‧‧ Rodless cylinder
19‧‧‧顯示器 19‧‧‧ Display
20-1‧‧‧待測試滑鼠 20-1‧‧‧Testing the mouse
20-2‧‧‧測試位置的滑鼠 20-2‧‧‧Test position mouse
21‧‧‧壓頭 21‧‧‧Indenter
22‧‧‧測試輪 22‧‧‧Test wheel
23‧‧‧壓頭 23‧‧‧Indenter
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW103133820A TWI528038B (en) | 2014-09-29 | 2014-09-29 | Mouse automatic test equipment and methods |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW103133820A TWI528038B (en) | 2014-09-29 | 2014-09-29 | Mouse automatic test equipment and methods |
Publications (2)
Publication Number | Publication Date |
---|---|
TWI528038B true TWI528038B (en) | 2016-04-01 |
TW201612531A TW201612531A (en) | 2016-04-01 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW103133820A TWI528038B (en) | 2014-09-29 | 2014-09-29 | Mouse automatic test equipment and methods |
Country Status (1)
Country | Link |
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TW (1) | TWI528038B (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108007462A (en) * | 2017-11-29 | 2018-05-08 | 王芳华 | A kind of motion track test device of mouse |
CN112114249B (en) * | 2019-06-21 | 2023-08-08 | 致伸科技股份有限公司 | Infinite multitasking key test system |
TWI694245B (en) * | 2019-06-21 | 2020-05-21 | 致伸科技股份有限公司 | Unlimited multiplexing testing system for press type switch |
CN111443280B (en) * | 2020-05-11 | 2021-05-11 | 李江 | Equipment for detecting precision and electrical performance of mouse PCB |
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2014
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Also Published As
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TW201612531A (en) | 2016-04-01 |
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