TWI424165B - Contact probe and probe unit - Google Patents

Contact probe and probe unit Download PDF

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Publication number
TWI424165B
TWI424165B TW99111237A TW99111237A TWI424165B TW I424165 B TWI424165 B TW I424165B TW 99111237 A TW99111237 A TW 99111237A TW 99111237 A TW99111237 A TW 99111237A TW I424165 B TWI424165 B TW I424165B
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covering
conductive
outer periphery
elastic
probe
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TW99111237A
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Chinese (zh)
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TW201042264A (en
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Toshio Kazama
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Nhk Spring Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/06Measuring leads; Measuring probes
    • G01R1/067Measuring probes
    • G01R1/06711Probe needles; Cantilever beams; "Bump" contacts; Replaceable probe pins
    • G01R1/06755Material aspects
    • G01R1/06761Material aspects related to layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/22Contacts for co-operating by abutting
    • H01R13/24Contacts for co-operating by abutting resilient; resiliently-mounted
    • H01R13/2464Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the contact point
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/22Contacts for co-operating by abutting
    • H01R13/24Contacts for co-operating by abutting resilient; resiliently-mounted
    • H01R13/2464Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the contact point
    • H01R13/2485Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the contact point for contacting a ball

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Measuring Leads Or Probes (AREA)

Description

接觸探針及探針單元Contact probe and probe unit

本發明係有關於一種應用於半導體封裝(semiconductor package)及液晶面板等電子部件的電氣特性檢查之接觸探針及探針單元。The present invention relates to a contact probe and a probe unit which are applied to electrical characteristics inspection of electronic components such as a semiconductor package and a liquid crystal panel.

至今,於進行半導體封裝及液晶面板等電子部件的導通狀態檢查或動作特性檢查的時候,為謀求檢查對象與向該檢查對象發送檢查用訊號的測試器之間的電性連接,係使用收容有複數個導電性接觸探針的探針單元。關於探針單元,伴隨著近年的半導體封裝及液晶面板的高積體化、微細化的進展,而追求著狹小化接觸探針間的間距(pitch)。In the case of performing an on-state inspection or an operation characteristic inspection of an electronic component such as a semiconductor package or a liquid crystal panel, the electrical connection between the inspection target and the tester that transmits the inspection signal to the inspection target is used. A plurality of probe units of conductive contact probes. With regard to the development of the semiconductor package and the liquid crystal panel in recent years, the pitch of the probe unit has been narrowed, and the pitch between the contact probes has been pursued.

關於狹小化接觸探針間的間距的技術上,已知有關於對應來自外部的荷重,可以彎曲並具有彈性的引線(wire)型的接觸探針的技術(參照例如專利文獻1)。此種接觸探針係藉由對由導電性材料所組成的引線加上絕緣被膜而實現。In the technique of narrowing the pitch between the contact probes, a wire-type contact probe that can be bent and has elasticity with respect to the load from the outside is known (see, for example, Patent Document 1). Such a contact probe is realized by adding an insulating film to a lead composed of a conductive material.

(先前技術文獻)(previous technical literature) (專利文獻)(Patent Literature)

專利文獻1:日本特開2003-222637號公報Patent Document 1: Japanese Patent Laid-Open Publication No. 2003-222637

然而,上述習知的引線型接觸探針,因除了絕緣被膜以外,皆係由單一的材料所構成,故要滿足全部作為接觸探針所要求的彈性特性、電氣特性、以及耐久性等性能,實屬困難。However, the above-mentioned conventional lead type contact probes are composed of a single material except for the insulating film, so that all the properties required for the contact probes such as elasticity, electrical properties, and durability are satisfied. It is really difficult.

本發明係有鑑於前述之問題點所研發成者,係以提供至少關於彈性特性、電氣特性及耐久性可滿足所期望的性能之接觸探針及探針單元為目的。The present invention has been made in view of the above problems, and aims to provide a contact probe and a probe unit which are capable of satisfying at least desired properties with respect to elastic properties, electrical characteristics, and durability.

為解決上述的課題,以達成目的,本發明之接觸探針包括:線狀芯材,由維克氏硬度(Vickers Hardness)450以上之導電性材料所組成;導電性包覆材料,由電阻率5.00×10-8 Ω‧m以下的導電性材料所組成,並包覆該芯材的外周;絕緣被膜,由絕緣性材料組成,並包覆該導電性包覆材料的外周;彈性包覆材料,由縱彈性係數1.00×104 kgf/mm2 以上的彈性材料所組成,並包覆該絕緣被膜的外周;以及鍍膜,包覆該彈性包覆材料的外周;且該接觸探針形成為軸對稱形狀。In order to solve the above problems, the contact probe of the present invention comprises: a linear core material composed of a conductive material having a Vickers Hardness of 450 or more; and a conductive coating material having a resistivity a conductive material of 5.00×10 -8 Ω·m or less and covering the outer periphery of the core material; an insulating film composed of an insulating material and covering the outer periphery of the conductive coating material; elastic covering material And consisting of an elastic material having a longitudinal elastic modulus of 1.00×10 4 kgf/mm 2 or more and covering the outer periphery of the insulating coating; and a coating film covering the outer periphery of the elastic covering material; and the contact probe is formed as an axis Symmetrical shape.

又,關於本發明之接觸探針,係於前述發明中復包括由絕緣性材料所組成,並包覆該鍍膜的外周之第二絕緣被膜。Moreover, the contact probe of the present invention further includes a second insulating film which is composed of an insulating material and covers the outer periphery of the plating film.

且,本發明之接觸探針,包括:線狀芯材,由維克氏硬度450以上的導電性材料所組成;導電性包覆材料,由電阻率5.00×10-8 Ω‧m以下的導電性材料所組成,並包覆該芯材的外周;彈性包覆材料,由縱彈性係數1.00×104 kgf/mm2 以上的彈性材料所組成,並包覆該導電性包覆材料的外周;絕緣被膜,由絕緣材料組成,並包覆該彈性包覆材料的外周;以及針頭(plunger),由導電性材料組成,安裝於該芯材、該導電性包覆材料、該彈性包覆材料以及該絕緣被膜的長度方向之端部;且該接觸探針形成為軸對稱形狀。Further, the contact probe of the present invention comprises: a linear core material composed of a conductive material having a Vickers hardness of 450 or more; and a conductive coating material having a conductivity of 5.00×10 -8 Ω·m or less. The elastic material is composed of an elastic material having a longitudinal elastic modulus of 1.00×10 4 kgf/mm 2 or more and covering the outer periphery of the conductive coating material; An insulating film composed of an insulating material and covering an outer periphery of the elastic covering material; and a plunger composed of a conductive material, mounted on the core material, the conductive covering material, the elastic covering material, and An end portion of the insulating film in the longitudinal direction; and the contact probe is formed in an axisymmetric shape.

且,本發明之探針單元包括:接觸探針,具有:線狀芯材,由維克氏硬度450以上之導電性材料所組成;導電性包覆材料,由電阻率5.00×10-8 Ω‧m以下的導電性材料所組成,並包覆該芯材的外周;絕緣被膜,由絕緣性材料組成,並包覆該包覆材料的外周;彈性包覆材料,由縱彈性係數1.00×104 kgf/mm2 以上的彈性材料所組成,並包覆該絕緣被膜的外周;及鍍膜,包覆該彈性包覆材料的外周;且該接觸探針形成為軸對稱形狀;以及探針夾持具,由導電性材料組成,並各別地固定複數個該接觸探針,且連接於接地。Moreover, the probe unit of the present invention comprises: a contact probe comprising: a linear core material composed of a conductive material having a Vickers hardness of 450 or more; and a conductive coating material having a resistivity of 5.00×10 -8 Ω. a conductive material of ‧ m or less and covering the outer periphery of the core material; an insulating film composed of an insulating material and covering the outer periphery of the covering material; and an elastic covering material having a longitudinal elastic modulus of 1.00×10 4 kgf / mm 2 or more of an elastic material, and covering the outer periphery of the insulating film; and coating, covering the outer periphery of the elastic covering material; and the contact probe is formed into an axisymmetric shape; and probe clamping The device is composed of a conductive material, and a plurality of the contact probes are fixed separately and connected to the ground.

且,本發明之探針單元,包括:接觸探針,具有:線狀芯材,由維克氏硬度450以上之導電性材料所組成;導電性包覆材料,由電阻率5.00×10-8 Ω‧m以下的導電性材料所組成,並包覆該芯材的外周;絕緣被膜,由絕緣性材料組成,並包覆該包覆材料的外周;彈性包覆材料,由縱彈性係數1.00×104 kgf/mm2 以上的彈性材料所組成,並包覆該絕緣被膜的外周;鍍膜,包覆該彈性包覆材料的外周;及第二絕緣被膜,由絕緣材料組成,並包覆該鍍膜的外周;且該接觸探針形成為軸對稱形狀;以及探針夾持具,至少表面由絕緣性材料組成,並各別地收容複數個該接觸探針。Further, the probe unit of the present invention comprises: a contact probe comprising: a linear core material composed of a conductive material having a Vickers hardness of 450 or more; and a conductive coating material having a resistivity of 5.00×10 -8 a conductive material of Ω‧m or less and covering the outer periphery of the core material; an insulating film composed of an insulating material and covering the outer periphery of the covering material; and an elastic covering material having a longitudinal elastic modulus of 1.00× 10 4 kgf / mm 2 or more of an elastic material, and covering the outer periphery of the insulating film; coating, covering the outer periphery of the elastic covering material; and a second insulating film, composed of an insulating material, and coating the coating The outer periphery; and the contact probe is formed in an axisymmetric shape; and the probe holder has at least a surface composed of an insulating material and each of which accommodates a plurality of the contact probes.

根據本發明,因具有由維克氏硬度450以上之導電性材料所組成的線狀芯材、由電阻率5.00×10-8 Ω‧m以下的導電性材料所組成,並包覆該芯材的外周的導電性包覆材料、以及由縱彈性係數1.00×104 kgf/mm2 以上的彈性材料所組成,並位於該導電性包覆材料的外周之彈性包覆材料,故藉芯材可提升耐久性、藉導電性包覆材料可提升電氣特性、並藉彈性包覆材料可確保所希望的彈性特性。從而,至少關於彈性特性、電氣特性及耐久性可滿足所期望的性能。According to the present invention, a linear core material composed of a conductive material having a Vickers hardness of 450 or more is composed of a conductive material having a specific resistance of 5.00 × 10 -8 Ω ‧ m or less, and the core material is coated The outer peripheral conductive coating material and the elastic coating material composed of an elastic material having a longitudinal elastic modulus of 1.00×10 4 kgf/mm 2 or more and located on the outer periphery of the conductive coating material, so that the core material can be used Improves durability, enhances electrical properties with conductive coating materials, and ensures desired elastic properties with elastic coating materials. Thus, at least the desired properties can be satisfied with respect to elastic properties, electrical properties, and durability.

以下參照所附圖式,說明本發明之實施形態。又,這些圖面係示意性的圖面,應注意其各部分的厚度及寬度間的關係、或各部分的厚度比例等,有與現實的物品不同的狀況,當然包含對於圖面的相互間的尺寸關係及比例不同之部分的狀況。Embodiments of the present invention will be described below with reference to the drawings. Moreover, these drawings are schematic drawings, and attention should be paid to the relationship between the thickness and the width of each part, or the thickness ratio of each part, etc., which may be different from the actual items, and of course, the mutual The size relationship and the condition of the different proportions.

(第一實施形態)(First embodiment)

第1圖係為本發明第一實施形態之探針單元之構成示意圖。第1圖所示之探針單元1係謀求將屬於檢查對象的半導體封裝、及對於半導體封裝輸出檢查用訊號的測試器之間進行連接的裝置。更具體而言,探針單元1係包括複數個引線型接觸探針2、個別固定複數個接觸探針2的探針夾持具3、以及埋設有配線4的配線基板5。又,第1圖所示之探針單元1係沿與紙面垂直的方向排列配置有接觸探針2。Fig. 1 is a schematic view showing the configuration of a probe unit according to a first embodiment of the present invention. The probe unit 1 shown in Fig. 1 is a device for connecting a semiconductor package to be inspected and a tester for outputting an inspection signal to the semiconductor package. More specifically, the probe unit 1 includes a plurality of lead type contact probes 2, a probe holder 3 for individually fixing a plurality of contact probes 2, and a wiring board 5 in which the wiring 4 is buried. Further, the probe unit 1 shown in Fig. 1 is in which the contact probes 2 are arranged side by side in a direction perpendicular to the plane of the paper.

第2圖係為接觸探針2的內部構造示意圖,且為第1圖的A-A線剖面圖。接觸探針2包括由維克氏硬度(Vickers hardness,VH)450以上之導電性材料所組成的線狀芯材21、由電阻率5.00×10-8 Ω‧m以下的導電性材料所組成,並包覆芯材21的外周的導電性包覆材料22、由絕緣性材料組成,並包覆導電性包覆材料22的外周的絕緣被膜23、由縱彈性係數1.00×104 kgf/mm2 以上的彈性材料所組成,並包覆絕緣被膜23的外周的彈性包覆材料24、以及包覆彈性包覆材料24的外周的鍍膜25;且該接觸探針形成為軸對稱的形狀。絕緣被膜23內周側的導電性構件(芯材21及導電性包覆材22)與絕緣被膜23外周側的導電性構件(彈性包覆材24及鍍膜25)係藉由絕緣被膜23相隔離。因此,絕緣被膜23的內周側之導電性構件與絕緣被膜23外周側的導電性構件不會短路。又,第2圖所示各層的厚度僅不過為一說明例,而可按照接觸探針2所要求的性能做出適宜的設定。Fig. 2 is a schematic view showing the internal structure of the contact probe 2, and is a cross-sectional view taken along line AA of Fig. 1. The contact probe 2 includes a linear core material 21 composed of a conductive material having a Vickers hardness (VH) of 450 or more, and a conductive material having a specific resistance of 5.00×10 -8 Ω··m or less. And a conductive coating material 22 covering the outer periphery of the core material 21, an insulating coating film composed of an insulating material and covering the outer periphery of the conductive coating material 22, and having a longitudinal elastic modulus of 1.00 × 10 4 kgf / mm 2 The above elastic material is composed of an elastic covering material 24 covering the outer periphery of the insulating film 23, and a plating film 25 covering the outer periphery of the elastic covering material 24; and the contact probe is formed in an axisymmetric shape. The conductive members (the core material 21 and the conductive clad material 22) on the inner peripheral side of the insulating film 23 and the conductive members (the elastic clad material 24 and the plating film 25) on the outer peripheral side of the insulating film 23 are separated by the insulating film 23 . Therefore, the conductive member on the inner peripheral side of the insulating film 23 and the conductive member on the outer peripheral side of the insulating film 23 are not short-circuited. Further, the thickness of each layer shown in Fig. 2 is merely an illustrative example, and an appropriate setting can be made in accordance with the performance required for the contact probe 2.

芯材21具有圓形的橫剖面,係藉由鎢、鈹鎳、不鏽鋼、或SK等材料所實現。導電性包覆材料22係藉由金、銀、鋁、銅、金合金、銀合金、銅合金、鈹銅、鈹鎳、或鈀合金等所實現。絕緣被膜23係藉由樹脂、陶瓷、或樹脂與陶瓷的混合物等所實現。彈性包覆材24係藉由彈性鋼、不鏽鋼、鈹銅、硬鋼線、或磷青銅等材料所實現。鍍膜25係藉由金、金錫合金、鈀、或鎳等所實現。The core material 21 has a circular cross section and is realized by materials such as tungsten, niobium nickel, stainless steel, or SK. The conductive coating material 22 is realized by gold, silver, aluminum, copper, a gold alloy, a silver alloy, a copper alloy, beryllium copper, ruthenium nickel, or a palladium alloy. The insulating film 23 is realized by a resin, a ceramic, or a mixture of a resin and a ceramic. The elastic covering material 24 is realized by materials such as elastic steel, stainless steel, beryllium copper, hard steel wire, or phosphor bronze. The plating film 25 is realized by gold, gold-tin alloy, palladium, or nickel.

探針夾持具3具有供插通並固定檢查時位於面對檢測對象側(以下稱為「頭部側」)的接觸探針2之端部附近的頭部側板31、供插通並固定位於面對配線基板側(以下稱「配線側」)的接觸探針2之端部附近的配線側板32、及介設於頭部側板31及配線側板32之間,連結頭部側板31及配線側板32的連結構件33。頭部側板31、配線側板32及連結構件33係由導電性材料所組成,而連接至接地(ground)。又,於探針夾持具3的表面,也可設有由金、金錫合金、鈀、或鎳等所組成的鍍膜。The probe holder 3 has a head side plate 31 for inserting and fixing in the vicinity of the end of the contact probe 2 facing the detection target side (hereinafter referred to as "head side") for insertion and fixation inspection. The wiring side plate 32 located in the vicinity of the end portion of the contact probe 2 facing the wiring board side (hereinafter referred to as "wiring side") and the head side plate 31 and the wiring side plate 32 are interposed, and the head side plate 31 and the wiring are connected. The connecting member 33 of the side plate 32. The head side plate 31, the wiring side plate 32, and the connecting member 33 are composed of a conductive material and are connected to a ground. Further, a plating film made of gold, gold-tin alloy, palladium, or nickel may be provided on the surface of the probe holder 3.

頭部側板31係具有貫通板子的厚度方向且供插通接觸探針2的複數個插通孔311。且,配線側板32係具有貫通板子的厚度方向且供插通接觸探針2的複數個插通孔321,插通孔321係與複數個插通孔311之任一者為軸線一致。插通孔311、321的配置模式,可按照檢查對象的電極配置模式而決定。The head side plate 31 has a plurality of insertion holes 311 through which the probe 2 is inserted and penetrated in the thickness direction of the board. Further, the wiring side plate 32 has a plurality of insertion holes 321 through which the probe 2 is inserted in the thickness direction of the board, and the insertion hole 321 and any of the plurality of insertion holes 311 are aligned with each other. The arrangement pattern of the insertion holes 311 and 321 can be determined in accordance with the electrode arrangement pattern of the inspection target.

配線基板5係具有插通並固定配線4的端部之固定孔51。插通於固定孔51之配線4的端部,係藉由絕緣性的接著劑G固設於配線基板5。配線基板5係由導電性材料所組成,並與探針夾持具3一樣地與接地連接。The wiring board 5 has a fixing hole 51 through which the end of the wiring 4 is inserted and fixed. The end portion of the wiring 4 inserted through the fixing hole 51 is fixed to the wiring substrate 5 by an insulating adhesive G. The wiring board 5 is made of a conductive material and is connected to the ground like the probe holder 3.

第3圖係探針單元1檢查時之狀態示意圖。於檢查時,檢查對象300的電極301與接觸探針2的尖端側接觸,並承受來自電極301的荷重。接觸探針2承受來自接觸電極301之荷重而撓曲,以其外緣與探針夾持具3接觸。因接觸探針2的外緣有鍍膜25,故接觸探針2係與探針夾持具3導通並形成等電位。於是,接觸探針2的表面受到屏蔽,可防止雜訊並減低串線干擾(cross talk)。從而,提升了接觸探針2的電氣特性,使其可對應1GHz以上的高頻訊號。Fig. 3 is a schematic view showing the state of the probe unit 1 at the time of inspection. At the time of inspection, the electrode 301 of the inspection object 300 comes into contact with the tip end side of the contact probe 2, and receives the load from the electrode 301. The contact probe 2 is deflected by the load from the contact electrode 301, and its outer edge is in contact with the probe holder 3. Since the outer edge of the contact probe 2 has the plating film 25, the contact probe 2 is electrically connected to the probe holder 3 to form an equipotential. Thus, the surface of the contact probe 2 is shielded to prevent noise and reduce cross talk. Thereby, the electrical characteristics of the contact probe 2 are improved to correspond to high frequency signals of 1 GHz or more.

根據以上所說明的本發明第一實施形態,因包括由維克氏硬度450以上之導電性材料所組成的線狀芯材21、由電阻率5.00×10-8 Ω‧m以下的導電性材料所組成,並包覆芯材的外周的導電性包覆材料22、以及由縱彈性係數1.00×104 kgf/mm2 以上的彈性材料所組成,並位於導電性包覆材料外周側的彈性包覆材料24,所以藉由芯材21可提升耐久性、藉由導電性包覆材料22可提升電氣特性、並藉由彈性包覆材料24可確保所希望的彈性特性。從而,至少關於彈性特性、電氣特性及耐久性可滿足所期望的性能。According to the first embodiment of the present invention described above, the linear core material 21 composed of a conductive material having a Vickers hardness of 450 or more and a conductive material having a specific resistance of 5.00 × 10 -8 Ω ‧ m or less The conductive coating material 22 composed of the outer periphery of the core material and the elastic material composed of an elastic material having a longitudinal elastic modulus of 1.00 × 10 4 kgf / mm 2 or more and located on the outer peripheral side of the conductive coating material Since the material 24 is coated, the durability can be improved by the core material 21, the electrical characteristics can be improved by the conductive coating material 22, and the desired elastic properties can be ensured by the elastic covering material 24. Thus, at least the desired properties can be satisfied with respect to elastic properties, electrical properties, and durability.

且,根據第一實施例,因探針夾持具3係藉由導電性材料而實現,故接觸探針2的表面受到屏蔽,可防止雜訊並減低串線干擾。從而,更可進一步的提升接觸探針2的電氣特性。Moreover, according to the first embodiment, since the probe holder 3 is realized by a conductive material, the surface of the contact probe 2 is shielded to prevent noise and reduce string interference. Thereby, the electrical characteristics of the contact probe 2 can be further improved.

(第二實施形態)(Second embodiment)

第4圖係本發明第二實施形態之探針單元主要部份之構成示意圖。於第4圖所示之探針單元6,係藉同軸構造進行電氣特性檢測的裝置,包括:複數個引線型的接觸探針7、各別地固定複數個接觸探針7的探針夾持具8、由絕緣性材料所組成,具有供插通並固定同軸配線9的固定孔101之配線基板10、以及由絕緣性材料所組成,形成平板狀並介設於探針夾持具8及配線基板10之間,引導同軸配線9的一個電極前端部的引導構件11。Fig. 4 is a view showing the configuration of a main part of a probe unit according to a second embodiment of the present invention. The probe unit 6 shown in FIG. 4 is a device for detecting electrical characteristics by a coaxial structure, and includes: a plurality of lead type contact probes 7, and probe holders for individually fixing a plurality of contact probes 7 A wiring board 10 comprising an insulating material, having a fixing hole 101 for inserting and fixing the coaxial wiring 9, and an insulating material, forming a flat plate and interposed between the probe holder 8 and Between the wiring boards 10, the guiding members 11 of one electrode tip end portion of the coaxial wiring 9 are guided.

接觸探針7係與接觸探針2具有同樣的橫剖面。以下,在接觸探針7中,將分別對應接觸探針2的芯材21、導電性包覆材料22、絕緣被膜23、彈性包覆材料24、鍍膜25的部位稱為芯材71、導電性包覆材料72、絕緣被膜73、彈性包覆材料74、鍍膜75。接觸探針7在與檢查對象接觸之側的端部係形成皇冠狀。此為在接觸探針7與檢查對象的電極接觸之時,使芯材71、導電性包覆材料72、彈性包覆材料74及鍍膜75與電極接觸之故。The contact probe 7 has the same cross section as the contact probe 2. Hereinafter, in the contact probe 7, a portion corresponding to the core material 21, the conductive coating material 22, the insulating coating 23, the elastic coating material 24, and the plating film 25 of the contact probe 2 will be referred to as a core material 71, and conductivity. The covering material 72, the insulating coating 73, the elastic covering material 74, and the plating film 75. The contact probe 7 is formed in a crown shape at the end on the side in contact with the inspection object. When the contact probe 7 comes into contact with the electrode to be inspected, the core material 71, the conductive coating material 72, the elastic coating material 74, and the plating film 75 are brought into contact with the electrode.

探針夾持具8係具有供插通並固定接觸探針7的頭部側端部附近之頭部側板81、供插通並固定接觸探針7的配線側端部附近的配線側板82、介設於頭部側板81及配線側板82之間,連結頭部側板81及配線側板82的連結構件83。頭部側板81、配線側板82及連結構件83係由導電性材料所製成,並連接至接地。The probe holder 8 has a head side plate 81 for inserting and fixing the vicinity of the head side end portion of the contact probe 7, and a wiring side plate 82 for inserting and fixing the vicinity of the wiring side end portion of the contact probe 7. The connection member 83 that connects the head side plate 81 and the wiring side plate 82 is interposed between the head side plate 81 and the wiring side plate 82. The head side plate 81, the wiring side plate 82, and the connecting member 83 are made of a conductive material and are connected to the ground.

頭部側板81具有貫通板子的厚度方向且插通接觸探針7的複數個插通孔811。且,配線側板82係具有貫通板子的厚度方向且插通接觸探針7的複數個插通孔821。插通孔811、821的配置模式,可按照檢查對象的電極配置模式而決定。The head side plate 81 has a plurality of insertion holes 811 that penetrate the contact lens 7 in the thickness direction of the board. Further, the wiring side plate 82 has a plurality of insertion holes 821 that are inserted through the contact probe 7 in the thickness direction of the board. The arrangement pattern of the insertion holes 811 and 821 can be determined according to the electrode arrangement pattern of the inspection target.

同軸配線9具有中心導線91、外周導線92、以及介設於中心導線91與外周導線92之間的中空絕緣體93。中心導線91的端部係較外周導線92及絕緣體93的端部突出,此突出的部分係插通於引導構件11的插通孔111。外周導線92係連接至接地,並與探針夾持具8等電位。又,當同軸配線9固定於固定孔101時,亦可使用同於前述第一實施形態的接著劑G將同軸配線9固設於配線基板10。The coaxial wiring 9 has a center conductor 91, a peripheral conductor 92, and a hollow insulator 93 interposed between the center conductor 91 and the outer conductor 92. The end portion of the center wire 91 protrudes from the end portions of the outer peripheral wire 92 and the insulator 93, and the protruding portion is inserted through the insertion hole 111 of the guiding member 11. The peripheral lead 92 is connected to ground and is equipotential to the probe holder 8. Further, when the coaxial wiring 9 is fixed to the fixing hole 101, the coaxial wiring 9 can be fixed to the wiring substrate 10 by using the adhesive G of the first embodiment.

第5圖係探針單元6檢查時的狀態示意圖。於檢查時,檢查對象300的電極301與接觸探針7的形成皇冠狀的尖端部接觸。藉此,接觸探針7承受因電極301之荷重而撓曲,而與探針夾持具8接觸。此時,位於絕緣被膜23內周側的導電層(芯材71及/或導電性包覆材料72)於配線側與中心導線91導通的同時,另一方面位於絕緣被膜23外周側的導電層(彈性包覆材料74及鍍膜75)則經由探針夾持具8與外周導線92導通。對此,在頭部側,係如第6圖的擴大部分剖面圖所示,芯材71、導電性包覆材料72、彈性包覆材料74及鍍膜75係與電極301接觸。於此,接觸探針7的尖端形狀必須形成絕緣被膜73內周側的導電層及外周側的導電層可同時接觸電極301的形狀。藉由設置成如此的形狀,可進行減輕雜訊及串線干擾的透過同軸構造的電氣特性檢查。Fig. 5 is a schematic view showing the state of the probe unit 6 at the time of inspection. At the time of inspection, the electrode 301 of the inspection object 300 comes into contact with the crown-shaped tip end portion of the contact probe 7. Thereby, the contact probe 7 is subjected to deflection due to the load of the electrode 301, and is in contact with the probe holder 8. At this time, the conductive layer (the core material 71 and/or the conductive coating material 72) located on the inner peripheral side of the insulating film 23 is electrically connected to the center lead 91 on the wiring side, and is located on the outer peripheral side of the insulating film 23 on the other hand. The elastic covering material 74 and the plating film 75 are electrically connected to the outer peripheral wire 92 via the probe holder 8 . On the other hand, on the head side, as shown in the enlarged cross-sectional view of Fig. 6, the core material 71, the conductive coating material 72, the elastic coating material 74, and the plating film 75 are in contact with the electrode 301. Here, the tip end shape of the contact probe 7 must be such that the conductive layer on the inner peripheral side of the insulating film 73 and the conductive layer on the outer peripheral side can simultaneously contact the shape of the electrode 301. By providing such a shape, it is possible to perform electrical characteristic inspection through a coaxial structure that reduces noise and crosstalk.

根據以上所說明的第二實施形態,如同第一實施形態,至少關於彈性特性、電氣特性及耐久性可滿足所希望的性能。According to the second embodiment described above, as in the first embodiment, at least the desired properties can be satisfied with respect to the elastic properties, electrical properties, and durability.

又,根據第二實施形態,探針夾持具8係藉由導電性材料而實現,且連接此探針夾持具8及同軸配線9的外周導線92至接地而成等電位,因此當接觸探針7撓曲時,接觸探針7經由探針夾持具8而間接地與外周導線92連接。從而,不但可以將接觸探針7做成實質上同軸構造,並可藉由其簡易的構成,進行減輕外部雜訊、串線干擾的透過同軸構造執行的電氣特性檢查。結果,即使將接觸探針7的直徑細徑化至0.1mm以下,也可以容易的進行測量。Further, according to the second embodiment, the probe holder 8 is realized by a conductive material, and the probe holder 8 and the outer peripheral lead 92 of the coaxial wiring 9 are connected to the ground to be equipotential, so that when contact is made When the probe 7 is deflected, the contact probe 7 is indirectly connected to the outer peripheral wire 92 via the probe holder 8. Therefore, the contact probe 7 can be formed into a substantially coaxial structure, and the electrical characteristic inspection performed by the transmission coaxial structure for reducing external noise and crosstalk can be performed by a simple configuration. As a result, even if the diameter of the contact probe 7 is reduced to 0.1 mm or less, the measurement can be easily performed.

(第三實施形態)(Third embodiment)

第7圖係本發明第三實施形態之探針單元主要部份之構成示意圖。於第7圖所示之探針單元12,係藉四端子測定法進行電氣特性檢查的裝置,包括複數個引線型的接觸探針13、各個地固定複數個接觸探針7的探針夾持具14、以及由絕緣性材料製成,具有供插通並固定同軸配線15的固定孔161之配線基板16。Fig. 7 is a view showing the configuration of a main part of a probe unit according to a third embodiment of the present invention. The probe unit 12 shown in FIG. 7 is a device for performing electrical characteristic inspection by a four-terminal measurement method, and includes a plurality of lead type contact probes 13 and probe holders for fixing a plurality of contact probes 7 each. The wiring board 16 is made of an insulating material and has a fixing hole 161 through which the coaxial wiring 15 is inserted and fixed.

第8圖係接觸探針13的內部構造示意圖,且為第7圖的B-B線剖面圖。接觸探針13從內周側依序包括芯材131、導電性包覆材料132、絕緣被膜133、彈性包覆材料134、鍍膜135、及包覆鍍膜135外周的第二絕緣被膜136;且該接觸探針形成為軸對稱形狀。芯材131、導電性包覆材料132、絕緣被膜133、彈性包覆材料134、鍍膜135係藉由分別與接觸探針2的芯材21、導電性包覆材料22、絕緣被膜23、彈性包覆材料24、鍍膜25同樣的材料所實現。且,第二絕緣被膜136係由與絕緣被膜133同樣的絕緣性材料所組成。又,第8圖所示各層的厚度僅不過為一說明例,而可按照接觸探針13所要求的性能做出適宜的設定。Fig. 8 is a schematic view showing the internal structure of the contact probe 13, and is a cross-sectional view taken along line B-B of Fig. 7. The contact probe 13 sequentially includes a core material 131, a conductive coating material 132, an insulating coating film 133, an elastic covering material 134, a plating film 135, and a second insulating coating film 136 on the outer periphery of the coating plating film 135 from the inner peripheral side; The contact probe is formed in an axisymmetric shape. The core material 131, the conductive coating material 132, the insulating coating film 133, the elastic coating material 134, and the plating film 135 are respectively connected to the core material 21 of the contact probe 2, the conductive coating material 22, the insulating coating 23, and the elastic package. The material 24 and the coating 25 are made of the same material. Further, the second insulating film 136 is composed of the same insulating material as the insulating film 133. Further, the thickness of each layer shown in Fig. 8 is merely an illustrative example, and an appropriate setting can be made in accordance with the performance required for the contact probe 13.

探針夾持具14具有供插通並固定接觸探針13的頭部側端部附近之頭部側板141、供插通並固定接觸探針13的配線側的端部附近之配線側板142、介設於頭部側板141及配線側板142之間並連結頭部側板141及配線側板142的連結構件143。頭部側板141、配線側板142及連結構件143係由絕緣性材料所組成。又,頭部側板141、配線側板142及連結構件143亦可應用於導電性材料的表面設置絕緣被膜者。The probe holder 14 has a head side plate 141 for inserting and fixing the vicinity of the head side end portion of the contact probe 13, and a wiring side plate 142 for inserting and fixing the vicinity of the end portion of the contact side of the contact probe 13 on the wiring side. The connecting member 143 is interposed between the head side plate 141 and the wiring side plate 142 and connects the head side plate 141 and the wiring side plate 142. The head side plate 141, the wiring side plate 142, and the connecting member 143 are composed of an insulating material. Further, the head side plate 141, the wiring side plate 142, and the connecting member 143 may be applied to an insulating film provided on the surface of the conductive material.

頭部側板141係具有貫通板子的厚度方向且供插通接觸探針13的複數個插通孔1411。且,配線側板142係具有貫通板子的厚度方向且供插通接觸探針13的複數個插通孔1421。插通孔1411、1421的配置模式,可按照檢查對象的電極配置模式而決定。The head side plate 141 has a plurality of insertion holes 1411 that penetrate the thickness direction of the board and are inserted into the contact probe 13. Further, the wiring side plate 142 has a plurality of insertion holes 1421 that penetrate the thickness direction of the board and are inserted into the contact probe 13. The arrangement pattern of the insertion holes 1411 and 1421 can be determined in accordance with the electrode arrangement pattern of the inspection target.

同軸配線15具有中心導線151、外周導線152、介設於中心導線151及外周導線152之間的中空絕緣體153。其中,外周導線152係較中心導線151及絕緣體153還要突出。The coaxial wiring 15 has a center conductor 151, an outer circumference conductor 152, and a hollow insulator 153 interposed between the center conductor 151 and the outer circumference conductor 152. Among them, the outer peripheral wire 152 protrudes more than the center wire 151 and the insulator 153.

第9圖係示意接觸探針13與同軸配線15的接觸態樣之擴大部分剖面圖。芯材131係與中心導線151接觸。且,彈性包覆材料134及鍍膜135係與外周導線152接觸。從而,中心導線151及外周導線152係皆與接觸探針13導通,而將一方用作外加電流,並將另一方用作電壓測定用,藉此即可進行檢查對象的4端子測量。Fig. 9 is a cross-sectional view showing an enlarged portion of the contact state of the contact probe 13 and the coaxial wiring 15. The core member 131 is in contact with the center wire 151. Further, the elastic covering material 134 and the plating film 135 are in contact with the outer peripheral wire 152. Therefore, both the center wire 151 and the outer peripheral wire 152 are electrically connected to the contact probe 13, and one of them is used as an applied current, and the other is used for voltage measurement, whereby the 4-terminal measurement of the inspection target can be performed.

根據以上所說明之第三實施形態,如同上述第一實施形態,至少關於彈性特性、電氣特性及耐久性可滿足所期望的性能。According to the third embodiment described above, as in the first embodiment described above, at least the elastic properties, electrical characteristics, and durability can satisfy the desired performance.

且,根據第三實施形態,因構成為使同軸配線15的外周導線152較中心導線151及絕緣體153突出,且與設於接觸探針13的絕緣被膜133外周側的導電層(彈性包覆材料134及/或鍍膜135)接觸,故與例如日本特開2009-8579號公報所揭示的技術做比較,可藉由其顯著的簡易構成進行四端子測定。於是,即使將接觸探針13的直徑細徑化至0.1mm以下,也可以容易的進行四端子測定。According to the third embodiment, the outer peripheral wire 152 of the coaxial wire 15 is protruded from the center wire 151 and the insulator 153, and the conductive layer (elastic covering material) on the outer peripheral side of the insulating film 133 provided on the contact probe 13 is formed. Since the 134 and/or the plating film 135) are in contact with each other, the four-terminal measurement can be performed by a remarkable simple configuration as compared with the technique disclosed in, for example, Japanese Laid-Open Patent Publication No. 2009-8579. Therefore, even if the diameter of the contact probe 13 is reduced to 0.1 mm or less, the four-terminal measurement can be easily performed.

(第四實施形態)(Fourth embodiment)

第10圖係本發明第四實施形態之探針單元主要部份之構成示意圖。於第10圖所示之探針單元17包括複數個引線型的接觸探針18、各別地固定複數個接觸探針18的探針夾持具19、以及具有供插通並固定配線41的固定孔421之配線基板42。Fig. 10 is a view showing the configuration of a main part of a probe unit according to a fourth embodiment of the present invention. The probe unit 17 shown in FIG. 10 includes a plurality of lead type contact probes 18, a probe holder 19 that individually fixes a plurality of contact probes 18, and a plug holder 19 for inserting and fixing the wiring 41. The wiring substrate 42 of the fixing hole 421 is fixed.

接觸探針18係由形成軸對稱形狀的導電性材料所組成,並具有與檢查對象接觸之針頭181、以及安裝於針頭181的基端部之引線部182。The contact probe 18 is composed of a conductive material forming an axisymmetric shape, and has a needle 181 that comes into contact with the inspection object, and a lead portion 182 that is attached to the proximal end portion of the needle 181.

針頭181係具有:具尖銳端的前端部181a、具有較前端部181a的直徑為大的直徑之凸緣部181b、隔著凸緣部181b,設置於前端部181a的相反方向,用以固定引線部182的一端之引線固定部181c。引線部182係藉由施以焊錫焊接、金蠟焊、銀蠟焊、壓接、打入、或雷射鎔接等方式安裝於引線固定部181c。針頭181係藉由接觸電阻低的鎳合金或耐磨耗性優異的SK材料所實現。The needle 181 has a distal end portion 181a having a sharp end, a flange portion 181b having a diameter larger than the distal end portion 181a, and a flange portion 181b provided in the opposite direction of the distal end portion 181a for fixing the lead portion A lead fixing portion 181c at one end of the 182. The lead portion 182 is attached to the lead fixing portion 181c by soldering, gold wax bonding, silver wax bonding, pressure bonding, driving, or laser splicing. The needle 181 is realized by a nickel alloy having a low contact resistance or an SK material having excellent wear resistance.

第11圖係引線部182的內部構造示意圖,且為第10圖之C-C線剖面圖。引線部182具有:由維克氏硬度450以上之導電性材料所組成的線狀芯材1821、由電阻率5.00×10-8 Ω‧m以下的導電性材料所組成,並包覆芯材1821的外周的導電性包覆材料1822、由縱彈性係數1.00×104 kgf/mm2 以上的彈性材料所組成,並包覆導電性包覆材料1822的外周之彈性包覆材料1823、以及由絕緣材料組成,並包覆彈性包覆材料的外周之絕緣被膜1824;且該引線部形成為軸對稱形狀。更具體而言,芯材1821、導電性包覆材料1822、彈性包覆材料1823及絕緣被膜1824係藉由分別與芯材21、導電性包覆材料22、彈性包覆材料24及絕緣被膜23同樣材料所實現。又,第11圖所示各層的厚度僅不過為一說明例,而可按照引線部182所要求的性能做出適宜的設定。Fig. 11 is a schematic view showing the internal structure of the lead portion 182, and is a cross-sectional view taken along line CC of Fig. 10. The lead portion 182 has a linear core material 1821 composed of a conductive material having a Vickers hardness of 450 or more and a conductive material having a specific resistance of 5.00 × 10 -8 Ω ‧ m or less, and covers the core material 1821 The outer peripheral conductive coating material 1822, which is composed of an elastic material having a longitudinal elastic modulus of 1.00×10 4 kgf/mm 2 or more, and covers the outer peripheral elastic covering material 1823 of the conductive covering material 1822, and is insulated The material is composed of and covers the outer peripheral insulating film 1824 of the elastic covering material; and the lead portion is formed in an axisymmetric shape. More specifically, the core material 1821, the conductive coating material 1822, the elastic coating material 1823, and the insulating coating film 1824 are respectively separated from the core material 21, the conductive coating material 22, the elastic coating material 24, and the insulating coating 23 The same material is achieved. Further, the thickness of each layer shown in Fig. 11 is merely an illustrative example, and an appropriate setting can be made in accordance with the performance required for the lead portion 182.

探針夾持具19具有:供插通並固定接觸探針18的頭部側的端部附近之頭部側板191、供插通並固定接觸探針18的配線側的端部附近之配線側板192、介設於頭部側板191及配線側板192之間並連結頭部側板191及配線側板192之連結構件193。頭部側板191、配線側板192及連結構件193係由絕緣性材料所組成。The probe holder 19 has a head side plate 191 for inserting and fixing the vicinity of the end portion on the head side of the contact probe 18, and a wiring side plate for inserting and fixing the vicinity of the end portion on the wiring side of the contact probe 18. 192. A connecting member 193 interposed between the head side plate 191 and the wiring side plate 192 and connecting the head side plate 191 and the wiring side plate 192. The head side plate 191, the wiring side plate 192, and the connecting member 193 are made of an insulating material.

頭部側板191具有貫通板子的厚度方向且供插通接觸探針18的插通孔1911。且,配線側板192具有貫通板子的厚度方向且供插通接觸探針18的插通孔1921。插通孔1911、1921的配置模式,可按照檢查對象的電極配置模式而決定。The head side plate 191 has an insertion hole 1911 that penetrates the thickness direction of the board and is inserted into the contact probe 18. Further, the wiring side plate 192 has an insertion hole 1921 that penetrates the thickness direction of the board and is inserted into the contact probe 18. The arrangement pattern of the insertion holes 1911 and 1921 can be determined in accordance with the electrode arrangement pattern of the inspection target.

插通於配線基板42的固定孔421的配線41的端部,係藉由絕緣性的接著劑G固設於配線基板42。The end portion of the wiring 41 that is inserted into the fixing hole 421 of the wiring board 42 is fixed to the wiring board 42 by an insulating adhesive G.

於具有以上構成的探針單元17,當使檢查對象的電極與前端部181a接觸並施加以荷重時,引線部182則撓曲,並藉如此撓曲的狀態導通檢查對象與配線41。In the probe unit 17 having the above configuration, when the electrode to be inspected is brought into contact with the distal end portion 181a and the load is applied, the lead portion 182 is deflected, and the inspection target and the wiring 41 are turned on in such a state of being deflected.

根據以上所說明的第四實施形態,如同第一實施形態,至少關於彈性特性、電氣特性及耐久性可滿足所希望的性能。According to the fourth embodiment described above, as in the first embodiment, at least the desired properties can be satisfied with respect to the elastic properties, electrical properties, and durability.

又,第四實施形態之針頭及引線部的安裝態樣並不限於上述之情況。亦可例如根據於日本特開2007-178404號公報所揭示之密繞(close winding)彈性接頭將針頭及引線部機械性(banausic)的連結。且,亦可如日本特開2007-178404號公報所揭示,以引線部的兩端與針頭連接。Further, the mounting aspect of the needle and the lead portion of the fourth embodiment is not limited to the above. For example, the needle and the lead portion may be mechanically connected (banausic) according to a close-fitting elastic joint disclosed in Japanese Laid-Open Patent Publication No. 2007-178404. Further, as disclosed in Japanese Laid-Open Patent Publication No. 2007-178404, both ends of the lead portion are connected to the needle.

(第五實施形態)(Fifth Embodiment)

第12圖係本發明第五實施形態之探針單元主要部份之構成示意圖。第12圖所示之探針單元20係藉同軸構造進行電氣特性檢查的裝置,包括複數個引線型接觸探針2、各別地固定複數個接觸探針2之探針夾持具34、以及埋設有同軸配線94之配線基板5。Fig. 12 is a view showing the configuration of a main part of a probe unit according to a fifth embodiment of the present invention. The probe unit 20 shown in FIG. 12 is a device for performing electrical characteristic inspection by a coaxial structure, and includes a plurality of lead type contact probes 2, a probe holder 34 for individually fixing a plurality of contact probes 2, and The wiring substrate 5 of the coaxial wiring 94 is buried.

探針夾持具34具有:供位於頭部側之接觸探針2的端部附近插通並固定的頭部側板35、供位於配線側之接觸探針2的端部附近插通並固定的配線側板36、及介設於頭部側板35及配線側板36之間,並連接頭部側板35及配線側板36的連結構件37。且,於探針夾持具34的頂面,設有覆蓋頭部側板35的上表面的絕緣構件38,其係使用絕緣性材料而實現。頭部側板35、配線側板36及連結構件37係由導電性材料所製成,並與接地連接。The probe holder 34 has a head side plate 35 that is inserted and fixed near the end of the contact probe 2 on the head side, and is inserted and fixed near the end of the contact probe 2 on the wiring side. The wiring side plate 36 and the connecting member 37 interposed between the head side plate 35 and the wiring side plate 36 and connecting the head side plate 35 and the wiring side plate 36 are provided. Further, on the top surface of the probe holder 34, an insulating member 38 covering the upper surface of the head side plate 35 is provided, which is realized by using an insulating material. The head side plate 35, the wiring side plate 36, and the connecting member 37 are made of a conductive material and are connected to the ground.

頭部側板35具有貫通板子的厚度方向且供插通接觸探針2的複數個插通孔351。且,配線側板36具有貫通板子的厚度方向且供插通接觸探針2,並與複數個插通孔351的軸線相異的的複數個插通孔361。插通孔351、361的配置模式,可按照檢查對象的電極配置模式而決定。The head side plate 35 has a plurality of insertion holes 351 that penetrate the thickness direction of the board and are inserted into the contact probe 2. Further, the wiring side plate 36 has a plurality of insertion holes 361 which penetrate the thickness direction of the board and are inserted into the contact probe 2 and are different from the axes of the plurality of insertion holes 351. The arrangement pattern of the insertion holes 351 and 361 can be determined in accordance with the electrode arrangement pattern of the inspection target.

配線基板5係具有供插通並固定同軸配線94的端部之固定孔51。插通於固定孔51之同軸配線94的端部,係藉由絕緣性的接著劑等固設於配線基板5。配線基板5係由導電性材料所組成,並與探針夾持具34一樣地與接地連接。The wiring board 5 has a fixing hole 51 through which the end portion of the coaxial wiring 94 is inserted and fixed. The end portion of the coaxial wiring 94 that is inserted into the fixing hole 51 is fixed to the wiring substrate 5 by an insulating adhesive or the like. The wiring board 5 is composed of a conductive material and is connected to the ground like the probe holder 34.

第13圖係為探針單元在檢查時之狀態示意圖。於檢查時,檢查對象300的電極301與接觸探針2的尖端側接觸,並承受來自電極301的荷重而使接觸探針2撓曲。接觸探針2的芯材21於配線側與中心導線95導通。且,因接觸探針2的外緣有鍍膜25(參照第2圖),故接觸探針2係與探針夾持具34導通並形成等電位。於是,接觸探針2的表面受到屏蔽,可防止雜訊並減低串線干擾。從而,提升了接觸探針2的電氣特性,使其可對應1GHz以上的高頻訊號。Figure 13 is a schematic diagram showing the state of the probe unit at the time of inspection. At the time of inspection, the electrode 301 of the inspection object 300 comes into contact with the tip end side of the contact probe 2, and receives the load from the electrode 301 to deflect the contact probe 2. The core material 21 of the contact probe 2 is electrically connected to the center wire 95 on the wiring side. Further, since the outer periphery of the contact probe 2 has the plating film 25 (see FIG. 2), the contact probe 2 is electrically connected to the probe holder 34 to form an equipotential. Thus, the surface of the contact probe 2 is shielded to prevent noise and reduce string interference. Thereby, the electrical characteristics of the contact probe 2 are improved to correspond to high frequency signals of 1 GHz or more.

根據以上所說明之本發明第五實施形態,即使在頭部側板35及配線側板36的的插通孔351、361的軸線不同的情況,與上述之第一、第二實施形態一樣,可滿足關於彈性特性、電氣特性及耐久性的所希望性能,並且藉預先使接觸探針2傾斜,可使接觸探針2的撓曲方向相同。According to the fifth embodiment of the present invention described above, even when the axes of the insertion holes 351 and 361 of the head side plate 35 and the wiring side plate 36 are different, the same as the first and second embodiments described above can be satisfied. Regarding the desired properties of the elastic property, the electrical property, and the durability, and by tilting the contact probe 2 in advance, the deflection direction of the contact probe 2 can be made the same.

又,於第12圖所示之絕緣構件38,係可適用於上述之第一至第四實施形態。藉由設置絕緣構件,可防止將複數個接觸探針安裝於探針夾持具時,接鄰的接觸探針電性短路。Further, the insulating member 38 shown in Fig. 12 can be applied to the first to fourth embodiments described above. By providing the insulating member, it is possible to prevent the contact probes from being electrically short-circuited when the plurality of contact probes are attached to the probe holder.

以上,雖說明了實施本發明的形態,然本發明不應限於上述的第一至第五實施形態。即,可包含未記載於此的本發明各種各樣的實施形態,可實施關於不脫離以申請專利範圍所限定的技術思想的範圍內的各式各樣的設計變更。Although the embodiments of the present invention have been described above, the present invention should not be limited to the first to fifth embodiments described above. In other words, various embodiments of the present invention, which are not described herein, may be included, and various modifications may be made without departing from the scope of the invention.

(產業利用性)(industrial use)

本發明係在進行半導體封裝及液晶面板等電子部件的導通狀態檢查及動作特性檢查時具有功效。The present invention has an effect in performing an on-state inspection and an operation characteristic inspection of an electronic component such as a semiconductor package or a liquid crystal panel.

1、6、12、17、20...探針單元1, 6, 12, 17, 20. . . Probe unit

2、7、13、18...接觸探針2, 7, 13, 18. . . Contact probe

3、8、14、19、34...探針夾持具3, 8, 14, 19, 34. . . Probe holder

4、41...配線4, 41. . . Wiring

5、10、16、42...配線基板5, 10, 16, 42. . . Wiring substrate

9、15、94...同軸配線9, 15, 94. . . Coaxial wiring

11...引導構件11. . . Guide member

21、71、131、1821...芯材21, 71, 131, 1821. . . Core

22、72、132、1822...導電性包覆材料22, 72, 132, 1822. . . Conductive coating material

23、73、133、1824...絕緣被膜23, 73, 133, 1824. . . Insulating film

24、74、134、1823‧‧‧彈性包覆材料24, 74, 134, 1823‧‧‧ elastic covering materials

25、75、135‧‧‧鍍膜25, 75, 135‧ ‧ coating

31、35、81、141、191‧‧‧頭部側板31, 35, 81, 141, 191 ‧ ‧ head side panels

32、36、82、142、192‧‧‧配線側板32, 36, 82, 142, 192‧‧‧ wiring side panels

33、37、83、143、193‧‧‧連結構件33, 37, 83, 143, 193‧‧‧ Linked components

38‧‧‧絕緣構件38‧‧‧Insulating components

51、101、161、421‧‧‧固定孔51, 101, 161, 421‧‧ ‧ fixing holes

91、95、151‧‧‧中心導線91, 95, 151‧‧‧ center conductor

92、152‧‧‧外周導線92, 152‧‧‧ peripheral wires

93、153‧‧‧絕緣體93, 153‧‧‧ insulator

111‧‧‧插通孔111‧‧‧ inserted through hole

136‧‧‧第二絕緣被膜136‧‧‧Second insulation film

181‧‧‧針頭181‧‧‧ needle

181a‧‧‧前端部181a‧‧‧ front end

181b‧‧‧凸緣部181b‧‧‧Flange

181c‧‧‧引線固定部181c‧‧‧ lead wire fixing

182‧‧‧引線部182‧‧‧ lead parts

300‧‧‧檢查對象300‧‧‧Check objects

301‧‧‧電極301‧‧‧electrode

311、321、351、361、811、821、1411、1421、1911、1921‧‧‧插通孔311, 321, 351, 361, 811, 821, 1411, 1421, 1911, 1921‧‧‧

G‧‧‧接著劑G‧‧‧Binder

第1圖係為本發明第一實施形態之探針單元主要部份之構成示意圖。Fig. 1 is a schematic view showing the configuration of a main part of a probe unit according to a first embodiment of the present invention.

第2圖係為第1圖A-A線剖面圖。Fig. 2 is a cross-sectional view taken along line A-A of Fig. 1.

第3圖係為本發明第一實施形態之探針單元於檢查時之狀態示意圖。Fig. 3 is a view showing the state of the probe unit according to the first embodiment of the present invention at the time of inspection.

第4圖係為本發明第二實施形態之探針單元主要部份之構成示意圖。Fig. 4 is a view showing the configuration of a main part of a probe unit according to a second embodiment of the present invention.

第5圖係為本發明第二實施形態之探針單元於檢查時之狀態示意圖。Fig. 5 is a view showing the state of the probe unit according to the second embodiment of the present invention at the time of inspection.

第6圖係為本發明第二實施形態之接觸探針與檢查對象的電極之接觸狀態擴大部分剖面圖。Fig. 6 is a cross-sectional view showing an enlarged state of contact between the contact probe and the electrode to be inspected according to the second embodiment of the present invention.

第7圖係為本發明第三實施形態之探針單元主要部份之構成示意圖。Fig. 7 is a view showing the configuration of a main part of a probe unit according to a third embodiment of the present invention.

第8圖係為第7圖B-B線剖面圖。Figure 8 is a cross-sectional view taken along line B-B of Figure 7.

第9圖係為本發明第三實施形態之接觸探針與同軸配線的接觸態樣之部分剖面示意圖。Fig. 9 is a partial cross-sectional view showing the contact state of the contact probe and the coaxial wiring according to the third embodiment of the present invention.

第10圖係為本發明第四實施形態之探針單元主要部份之構成示意圖。Fig. 10 is a view showing the configuration of a main part of a probe unit according to a fourth embodiment of the present invention.

第11圖係為第10圖C-C線剖面圖。Figure 11 is a cross-sectional view taken along line C-C of Figure 10.

第12圖係為本發明第五實施形態之探針單元主要部份之構成示意圖。Fig. 12 is a view showing the configuration of a main part of a probe unit according to a fifth embodiment of the present invention.

第13圖係為探針單元在檢查時之狀態示意圖。Figure 13 is a schematic diagram showing the state of the probe unit at the time of inspection.

2...接觸探針2. . . Contact probe

21...芯材twenty one. . . Core

22...導電性包覆材料twenty two. . . Conductive coating material

23...絕緣被膜twenty three. . . Insulating film

24...彈性包覆材料twenty four. . . Elastic covering material

25...鍍膜25. . . Coating

Claims (5)

一種接觸探針,該接觸探針係形成為軸對稱形狀,且包括:線狀芯材,由維克氏硬度450以上之導電性材料所組成;導電性包覆材料,由電阻率5.00×10-8 Ω‧m以下的導電性材料所組成,並包覆前述芯材的外周;絕緣被膜,由絕緣性材料組成,並包覆前述導電性包覆材料的外周;彈性包覆材料,由彈性鋼、不鏽鋼、鈹銅、硬鋼線、或磷青銅所組成,並包覆前述絕緣被膜的外周;以及鍍膜,包覆前述彈性包覆材料的外周。A contact probe formed into an axisymmetric shape and comprising: a linear core material composed of a conductive material having a Vickers hardness of 450 or more; and a conductive coating material having a resistivity of 5.00×10 a conductive material of -8 Ω·m or less and covering the outer periphery of the core material; an insulating film composed of an insulating material and covering the outer periphery of the conductive coating material; and an elastic covering material by elasticity Steel, stainless steel, beryllium copper, hard steel wire, or phosphor bronze, and covering the outer periphery of the insulating film; and a coating film covering the outer periphery of the elastic covering material. 如申請專利範圍第1項之接觸探針,其中,復包括第二絕緣被膜,係由絕緣性材料組成,並包覆前述鍍膜之外周。 The contact probe according to claim 1, wherein the second insulating film is made of an insulating material and covers the outer periphery of the plating film. 一種接觸探針,該接觸探針係形成為軸對稱形狀,且包括:線狀芯材,由維克氏硬度450以上之導電性材料所組成;導電性包覆材料,由電阻率5.00×10-8 Ω‧m以下的導電性材料所組成,並包覆前述芯材的外周;彈性包覆材料,由彈性鋼、不鏽鋼、鈹銅、硬鋼線、或磷青銅所組成,並包覆前述導電性包覆材料的外周; 絕緣被膜,由絕緣性材料組成,並包覆前述彈性包覆材料的外周;以及針頭(plunger),由導電性材料組成,安裝於前述芯材、前述導電性包覆材料、前述彈性包覆材料以及前述絕緣被膜的長度方向之端部。A contact probe formed into an axisymmetric shape and comprising: a linear core material composed of a conductive material having a Vickers hardness of 450 or more; and a conductive coating material having a resistivity of 5.00×10 a conductive material of -8 Ω·m or less and covering the outer periphery of the core material; the elastic covering material is composed of elastic steel, stainless steel, beryllium copper, hard steel wire, or phosphor bronze, and is coated with the foregoing An outer periphery of the conductive coating material; an insulating film composed of an insulating material and covering an outer circumference of the elastic coating material; and a plunger composed of a conductive material, mounted on the core material, and the conductive package The covering material, the elastic covering material, and the end portion of the insulating film in the longitudinal direction. 一種探針單元,包括:形成為軸對稱形狀之接觸探針,具有:線狀芯材,由維克氏硬度450以上之導電性材料所組成;導電性包覆材料,由電阻率5.00×10-8 Ω‧m以下的導電性材料所組成,並包覆前述芯材的外周;絕緣被膜,由絕緣性材料組成,並包覆前述包覆材料的外周;彈性包覆材料,由彈性鋼、不鏽鋼、鈹銅、硬鋼線、或磷青銅所組成,並包覆前述絕緣被膜的外周;鍍膜,包覆前述彈性包覆材料的外周;以及探針夾持具,由導電性材料組成,並各別地固定複數個前述接觸探針,且連接於接地。A probe unit comprising: a contact probe formed into an axisymmetric shape, having: a linear core material composed of a conductive material having a Vickers hardness of 450 or more; and a conductive covering material having a resistivity of 5.00×10 a conductive material of -8 Ω·m or less and covering the outer periphery of the core material; an insulating film composed of an insulating material and covering the outer periphery of the covering material; and an elastic covering material made of elastic steel, a stainless steel, beryllium copper, a hard steel wire, or a phosphor bronze, and covering the outer periphery of the insulating film; a coating film covering the outer periphery of the elastic covering material; and a probe holder made of a conductive material, and A plurality of the aforementioned contact probes are individually fixed and connected to the ground. 一種探針單元,包括:形成為軸對稱之接觸探針,具有:線狀芯材,由維克氏硬度450以上之導電性材料所組成;導電性包覆材料,由電阻率5.00×10-8 Ω‧m以下的導電性材料所組成,並包覆前述芯材的外周;絕緣被膜,由絕緣性材料組成,並包覆前述包覆材料的外周;彈性包覆材料,由 彈性鋼、不鏽鋼、鈹銅、硬鋼線、或磷青銅所組成,並包覆前述絕緣被膜的外周;鍍膜,包覆前述彈性包覆材料的外周;第2絕緣被膜,由絕緣性材料組成,並包覆前述鍍膜的外周;以及探針夾持具,至少表面由絕緣性材料組成,並各別地收容複數個前述接觸探針。A probe unit comprising: a contact probe formed as an axisymmetric, comprising: a linear core material composed of a conductive material having a Vickers hardness of 450 or more; and a conductive covering material having a resistivity of 5.00×10 − 8 Ω ‧ m or less of electrically conductive material, and covering the outer periphery of the core material; insulating film, composed of an insulating material, and covering the outer periphery of the covering material; elastic covering material, made of elastic steel, stainless steel And consisting of beryllium copper, a hard steel wire, or phosphor bronze, and covering the outer periphery of the insulating coating; a coating film covering the outer periphery of the elastic coating material; and a second insulating film composed of an insulating material and covering the foregoing The outer periphery of the coating; and the probe holder, at least the surface of which is composed of an insulating material, and each of which accommodates a plurality of the aforementioned contact probes.
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