TWI424087B - Submerged treatment of metallic materials and bottom treatment of metallic materials - Google Patents
Submerged treatment of metallic materials and bottom treatment of metallic materials Download PDFInfo
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- TWI424087B TWI424087B TW97144644A TW97144644A TWI424087B TW I424087 B TWI424087 B TW I424087B TW 97144644 A TW97144644 A TW 97144644A TW 97144644 A TW97144644 A TW 97144644A TW I424087 B TWI424087 B TW I424087B
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- metal material
- group
- compound
- acid
- mass
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- 150000003852 triazoles Chemical class 0.000 description 1
- FEONEKOZSGPOFN-UHFFFAOYSA-K tribromoiron Chemical compound Br[Fe](Br)Br FEONEKOZSGPOFN-UHFFFAOYSA-K 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 description 1
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 1
- KQBSGRWMSNFIPG-UHFFFAOYSA-N trioxane Chemical compound C1COOOC1 KQBSGRWMSNFIPG-UHFFFAOYSA-N 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-N triphosphoric acid Chemical compound OP(O)(=O)OP(O)(=O)OP(O)(O)=O UNXRWKVEANCORM-UHFFFAOYSA-N 0.000 description 1
- HRXKRNGNAMMEHJ-UHFFFAOYSA-K trisodium citrate Chemical compound [Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O HRXKRNGNAMMEHJ-UHFFFAOYSA-K 0.000 description 1
- VSRBKQFNFZQRBM-UHFFFAOYSA-N tuaminoheptane Chemical compound CCCCCC(C)N VSRBKQFNFZQRBM-UHFFFAOYSA-N 0.000 description 1
- 229960003986 tuaminoheptane Drugs 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 229940005605 valeric acid Drugs 0.000 description 1
- 239000004474 valine Substances 0.000 description 1
- 229960004295 valine Drugs 0.000 description 1
- PSDQQCXQSWHCRN-UHFFFAOYSA-N vanadium(4+) Chemical compound [V+4] PSDQQCXQSWHCRN-UHFFFAOYSA-N 0.000 description 1
- 125000005287 vanadyl group Chemical group 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
- 229910001928 zirconium oxide Inorganic materials 0.000 description 1
- OMQSJNWFFJOIMO-UHFFFAOYSA-J zirconium tetrafluoride Chemical compound F[Zr](F)(F)F OMQSJNWFFJOIMO-UHFFFAOYSA-J 0.000 description 1
- XJUNLJFOHNHSAR-UHFFFAOYSA-J zirconium(4+);dicarbonate Chemical compound [Zr+4].[O-]C([O-])=O.[O-]C([O-])=O XJUNLJFOHNHSAR-UHFFFAOYSA-J 0.000 description 1
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/38—Improvement of the adhesion between the insulating substrate and the metal
- H05K3/386—Improvement of the adhesion between the insulating substrate and the metal by the use of an organic polymeric bonding layer, e.g. adhesive
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C26/00—Coating not provided for in groups C23C2/00 - C23C24/00
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0104—Properties and characteristics in general
- H05K2201/0133—Elastomeric or compliant polymer
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/12—Using specific substances
- H05K2203/122—Organic non-polymeric compounds, e.g. oil, wax or thiol
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Laminated Bodies (AREA)
- Chemical Treatment Of Metals (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
- Chemically Coating (AREA)
Description
本發明,係關於一種用以於金屬材料之表面形成底層處理被膜之金屬材料用底層處理劑、使用其之金屬材料之底層處理方法、附有底層處理被膜之金屬材料及積層構件。The present invention relates to an underlayer treatment agent for a metal material for forming an underlayer treatment film on a surface of a metal material, a primer treatment method for a metal material using the same, a metal material with a primer film, and a laminate member.
於工業製品使用有各式各樣之金屬材料,除了耐蝕性及密合性外,亦常常施以用以賦予耐熱性、滑動性等機能性之各種表面處理。A wide variety of metal materials are used in industrial products, and in addition to corrosion resistance and adhesion, various surface treatments for imparting heat resistance, slidability, and the like are often applied.
一般而言,為了提升金屬材料與樹脂之接著性,自以往係使用以噴吹法(blast)等機械性地將表面加以粗面化,以形成所謂錨(anchor)之方法。In general, in order to improve the adhesion between a metal material and a resin, a method of mechanically roughening a surface by a blast or the like to form a so-called anchor has been conventionally used.
然而,此種機械加工,通常都會使生產性變差、成本變高,且,由於加工時所產生之微粒,常會損及電子電氣零件的精密性。However, such machining generally results in poor productivity and high cost, and the precision of the electrical and electronic parts is often impaired by the particles generated during processing.
因此,最近,以藉由錨效果及與樹脂之化學親和性以提升密合性為目的,亦常於金屬材料之表面實施一些化學表面處理。Therefore, recently, in order to enhance the adhesion by the anchor effect and the chemical affinity with the resin, some chemical surface treatments are often performed on the surface of the metal material.
例如,用以提升密合性之表面處理,於專利文獻1及2,記載有一種藉由於金屬材料表面施以鉻酸處理,以提升接著性為目的之方法。For example, in the surface treatment for improving the adhesion, Patent Documents 1 and 2 disclose a method for improving the adhesion by applying a chromic acid treatment to the surface of the metal material.
又,於專利文獻3,係記載一種使用電解法,以於表面形成具有多數之微小鱗片狀突起之特殊鉻化合物層之方法。Further, Patent Document 3 describes a method of forming a special chromium compound layer having a plurality of minute scale-like projections on the surface by an electrolytic method.
然而,該等方法,表面處理液皆使用有有害之6價之鉻化合物,而於金屬基材表面上所形成之被膜中亦含有6價鉻,故對環境上不佳。However, in these methods, the surface treatment liquid uses a harmful hexavalent chromium compound, and the film formed on the surface of the metal substrate also contains hexavalent chromium, which is environmentally unsatisfactory.
又,根據2000年10月生效之ELV指令及2003年2月生效之RoHS指令,於電子電氣機器、汽車零件等,係特別被限制使用。In addition, the ELV Directive, which came into effect in October 2000, and the RoHS Directive, which came into effect in February 2003, are particularly restricted for use in electrical and electronic equipment and automotive parts.
因此,正進行以不使用6價鉻化合物下提升與樹脂之密合性為目的之金屬材料之表面處理的研究開發。Therefore, the research and development of the surface treatment of the metal material for the purpose of improving the adhesion to the resin without using the hexavalent chromium compound is being carried out.
另一方面,金屬材料之中,關於銅、銅合金等銅材料,已知其特徵之一係具有高導電性及散熱特性。銅材料,係活用該特徵而被廣泛地使用於例如印刷配線板、導線架、LSI等電子電器零件。On the other hand, among the metal materials, one of the characteristics of the copper material such as copper or copper alloy is known to have high conductivity and heat dissipation characteristics. The copper material is widely used for electronic and electrical parts such as printed wiring boards, lead frames, and LSIs.
於電子電器零件所使用之構件中,存在有許多銅材料與樹脂之接合部分。該等,係被要求於加熱之狀態下銅材料與樹脂之間的密合性。具體而言,當使用為了使熱穩定性、化學穩定性、絕緣特性等優異而使用之環氧樹脂、聚醯亞胺樹脂等之熱硬化性樹脂、或成形溫度高之熱可塑性樹脂的情形,將該等樹脂成形於銅材料上時,必須將零件整體暴露於150~350℃之高溫。再者,於構裝半導體元件等之主動零件、或LCR等被動零件時,係使用焊接,但由於現今之環境問題而無法使用鉛焊料,故焊料回焊溫度日益增高。Among the components used in electronic and electrical parts, there are many joints of copper material and resin. These are required to have adhesion between the copper material and the resin in a state of being heated. Specifically, when a thermosetting resin such as an epoxy resin or a polyimide resin which is excellent for thermal stability, chemical stability, insulating properties, or the like, or a thermoplastic resin having a high molding temperature is used, When these resins are formed on a copper material, the entire part must be exposed to a high temperature of 150 to 350 °C. Further, when an active component such as a semiconductor element or a passive component such as an LCR is used, soldering is used, but since the lead solder cannot be used due to environmental problems today, the solder reflow temperature is increasing.
於此種狀況下,若銅材料與樹脂之接著性差,則特別是於高溫時,吸附於銅材料表面的水分或於製造步驟在樹脂之接著界面所吸收的水分會膨脹,而促使銅材料與樹脂之界面的剝離,且,銅材料會產生膨脹等而損及內部之耐蝕性,視情況會引起因樹脂破裂而破壞配線圖案的結果。Under such conditions, if the adhesion between the copper material and the resin is poor, especially at high temperatures, the moisture adsorbed on the surface of the copper material or the moisture absorbed at the interface of the resin in the manufacturing step may swell, thereby promoting the copper material and The peeling of the interface of the resin causes the copper material to swell or the like to impair the internal corrosion resistance, and as a result, the wiring pattern is broken due to cracking of the resin.
又,加熱時銅材料與樹脂的界面會生成脆弱之氧化被膜,由於其凝集破壞而引起接著劣化,又,容易擴散至聚醯亞胺樹脂或Si單晶中而導致電氣特性的劣化等,因此在使用銅材料作為配線材料時,亦謀求該等的對策。Further, at the interface between the copper material and the resin during heating, a weak oxide film is formed, which is deteriorated due to aggregation failure, and is easily diffused into the polyimide film or the Si single crystal to cause deterioration of electrical characteristics. When a copper material is used as the wiring material, such countermeasures are also sought.
即使於已知為不使用6價鉻化合物之銅材料之化學表面處理之所謂「黑化處理」的氧化銅處理,於加熱時亦無法維持起初之密合力,又,雖接著初期之接著性良好,但被指出由於耐久性差故有經時之接合強度降低之問題。又,黑化處理時,容易溶解於鹽酸等。因此,亦被指出於印刷配線板製造時之通孔連接之鍍敷步驟,孔周邊之氧化銅會因鍍敷浴中之酸而受到溶解侵蝕,產生所謂粉紅圈(pink ring)等之不良情形的問題。Even in the case of the "blackening treatment" of copper oxide which is known as a chemical surface treatment of a copper material which does not use a hexavalent chromium compound, the initial adhesion is not maintained during heating, and the initial adhesion is good. However, it has been pointed out that there is a problem that the joint strength with time is lowered due to poor durability. Moreover, in the case of blackening treatment, it is easily dissolved in hydrochloric acid or the like. Therefore, it has also been pointed out that the plating step of the through-hole connection at the time of manufacture of the printed wiring board causes the copper oxide around the hole to be dissolved and eroded by the acid in the plating bath, resulting in a problem such as a so-called pink ring. The problem.
再者,近年來,要求印刷配線板之高密度化、訊號之高速化,使銅配線之薄型化、狹窄化持續進展。In addition, in recent years, the density of printed wiring boards and the speed of signals have been increased, and the thickness and narrowness of copper wiring have been continuously advanced.
因此,於化學表面處理之中,關於表面粗化技術,精細圖型之形成有其界限,又,於十億赫茲(giga Hz)以上之高頻率帶所使用之元件,由於集膚效應(skin effect)增大,故表面若粗化,則傳輸損失(transmission loss)會增大,因此迫切期盼一種不將表面加以粗化而僅以化學親和性來改善與樹脂之接合之表面處理的開發。Therefore, in the chemical surface treatment, regarding the surface roughening technique, the formation of fine patterns has its limits, and the components used in the high frequency bands above gigahertz (giga Hz) are due to the skin effect (skin). The effect is increased, so if the surface is roughened, the transmission loss will increase. Therefore, development of a surface treatment which improves the bonding with the resin by chemical affinity without roughening the surface is urgently desired. .
然而,目前之時點所知之無表面粗化之化學表面處理,已知有使用矽烷耦合劑之塗佈型處理,但目前現狀並無法得到實用程度之接著強度。However, at the present time, a chemical surface treatment without surface roughening is known, and a coating type treatment using a decane coupling agent is known, but the current state of the art cannot provide a practical strength.
如上述,以往,為了提升金屬材料與預浸體等樹脂之接著性,曾提出對金屬表面進行蝕刻之方法、或如鉻酸處理或氧化銅處理等,藉由反應將被膜形成在金屬基材表面上之化學處理方法。As described above, in order to improve the adhesion between a metal material and a resin such as a prepreg, a method of etching a metal surface or a method such as chromic acid treatment or copper oxide treatment to form a film on a metal substrate by a reaction has been proposed. Chemical treatment on the surface.
若總括該等先前技術之問題,首先,以往之蝕刻方法或化學處理方法,於處理步驟時、或蝕刻後或化學處理後所必須之金屬材料表面之洗淨步驟時,會產生大量無法再利用之廢液,故環境負荷大,從環保之觀點並不佳。再者,隨著洗淨步驟等步驟數之增加,製造步驟變得繁雜,導致生產性降低。特別是化學處理方法,由於需要某種程度之反應時間,故步驟本身即耗費時間,而進一步導致生產性的降低。再者,由於裝置必須大型化,故於成本面上亦不佳。If the problems of the prior art are summarized, firstly, in the conventional etching method or chemical processing method, a large amount of the metal material surface cleaning step necessary at the time of the processing step or after the etching or the chemical treatment may cause a large amount of unusable The waste liquid, so the environmental load is large, from the viewpoint of environmental protection is not good. Further, as the number of steps such as the washing step increases, the manufacturing steps become complicated, resulting in a decrease in productivity. In particular, in the chemical treatment method, since a certain reaction time is required, the step itself takes time, which further leads to a decrease in productivity. Furthermore, since the device has to be enlarged, it is not cost-effective.
又,其他之問題,如上述,表面處理後之金屬材料表面會粗化,使在製作電路時流通高頻電流時之傳輸損失增加,或者,如專利文獻4所記載之,難以形成微小電路。再者,當使用於印刷配線基板等時,若金屬基板表面變得粗糙,則為了緩和該粗糙,必須增厚所積層之預浸體,而不經濟。Further, as described above, the surface of the metal material after the surface treatment is roughened, and the transmission loss when the high-frequency current flows during the production of the circuit is increased, or as described in Patent Document 4, it is difficult to form a minute circuit. Further, when it is used for a printed wiring board or the like, if the surface of the metal substrate becomes rough, in order to alleviate the roughness, it is necessary to increase the thickness of the prepreg to be laminated, which is uneconomical.
專利文獻1:日本特開平9-209167號公報。Patent Document 1: Japanese Laid-Open Patent Publication No. Hei 9-209167.
專利文獻2:日本特開平9-172125號公報。Patent Document 2: Japanese Laid-Open Patent Publication No. Hei 9-172125.
專利文獻3:日本特開2000-183235號公報。Patent Document 3: Japanese Laid-Open Patent Publication No. 2000-183235.
專利文獻4:日本特開平7-314603號公報。Patent Document 4: Japanese Laid-Open Patent Publication No. Hei 7-314603.
本發明,有鑑於上述之現狀,目的在於提供一種金屬材料用底層處理劑、使用其之生產性優異且對環境亦有益之金屬材料之底層處理方法、及藉該底層處理方法所得之附有底層處理被膜之金屬材料及積層構件,該金屬材料用底層處理劑,可在不需將金屬材料表面粗化下,使金屬材料與預浸體等樹脂之接著性(特別是高溫下之接著性)為良好,並且,不使用6價鉻等會成為環境污染原因之物質,環境之負荷小,且為低成本。The present invention has been made in view of the above circumstances, and an object of the present invention is to provide an underlayer treatment agent for a metal material, an underlayer treatment method using a metal material excellent in productivity and environmentally friendly, and an underlayer obtained by the underlayer treatment method. The metal material and the laminate member of the film are treated, and the underlayer treatment agent for the metal material can bond the metal material to the resin such as the prepreg (especially at a high temperature) without roughening the surface of the metal material. It is good, and it does not use a substance which causes environmental pollution, such as hexavalent chromium, and the environmental load is small, and it is low cost.
本發明人,為了達成上述目的,經潛心研究的結果發現,藉由使用含有具苯核與既定官能基之化合物及/或硫脲衍生物、與既定之彈性體之金屬材料用底層處理劑,可作成金屬材料與樹脂之接著性(特別是高溫下之接著性)優異者,從而完成本發明。The present inventors have found through enthusiasm research that the use of an underlayer treatment agent for a metal material containing a compound having a benzene nucleus and a predetermined functional group and/or a thiourea derivative and a predetermined elastomer is obtained. The present invention can be completed by providing excellent adhesion between a metal material and a resin (particularly, adhesion at a high temperature).
亦即,本發明係提供以下之(1)~(12)。That is, the present invention provides the following (1) to (12).
(1)一種金屬材料用底層處理劑,其係含有化合物(A)與至少一種彈性體(B),該化合物(A),係選自由具有1個以上之苯核、與選自羥基、羧基及胺基所構成之群且直接鍵結於構成上述苯核之碳原子之2個以上之官能基的化合物(A-1)、及硫脲衍生物(A-2)所構成之群中的至少一種。(1) A primer for a metal material, comprising a compound (A) and at least one elastomer (B) selected from the group consisting of having one or more benzene nucleuses, and being selected from a hydroxyl group and a carboxyl group. And a group consisting of an amine group and a compound (A-1) and a thiourea derivative (A-2) directly bonded to two or more functional groups constituting a carbon atom of the benzene nucleus At least one.
(2)如(1)所記載之金屬材料用底層處理劑,其進一步含有至少一種氧化劑(C)。(2) The primer for a metal material according to (1), which further contains at least one oxidizing agent (C).
(3)如(2)所記載之金屬材料用底層處理劑,其中,該氧化劑(C),係選自硝酸系化合物、硫酸系化合物、氫鹵酸系化合物、氧化數為4或5之VA族元素化合物、氧化數為6之VIA族元素化合物、銅(II)化合物、鐵(III)化合物及有機過氧化物所構成之群中之至少1種。(3) The primer for a metal material according to (2), wherein the oxidizing agent (C) is selected from the group consisting of a nitric acid compound, a sulfuric acid compound, a hydrohalic acid compound, and a VA having an oxidation number of 4 or 5. At least one of a group element compound, a group VIA element compound having an oxidation number of 6, a copper (II) compound, an iron (III) compound, and an organic peroxide.
(4)如(1)所記載之金屬材料用底層處理劑,其中,該化合物(A-1),係下述式(1)或式(2)所表示之環狀有機化合物、該環狀有機化合物之縮聚物、或該環狀有機化合物與其他聚合性化合物之共聚物;(4) The underlayer treatment agent for a metal material according to the above formula (1), wherein the compound (A-1) is a cyclic organic compound represented by the following formula (1) or (2), and the cyclic group a polycondensate of an organic compound or a copolymer of the cyclic organic compound and another polymerizable compound;
(式(1)中,X1 ~X6 ,係分別獨立地表示氫原子或官能基,X1 ~X6 中之2個以上,係表示選自羥基、羧基及胺基所構成之群中之官能基;(In the formula (1), X 1 to X 6 each independently represent a hydrogen atom or a functional group, and two or more of X 1 to X 6 represent a group selected from a group consisting of a hydroxyl group, a carboxyl group and an amine group. Functional group;
式(2)中,Y1 ~Y8 ,係分別獨立地表示氫原子或官能基,Y1 ~Y3 中之2個以上,係表示選自羥基、羧基及胺基所構成之群中之官能基)。In the formula (2), Y 1 to Y 8 each independently represent a hydrogen atom or a functional group, and two or more of Y 1 to Y 3 represent a group selected from the group consisting of a hydroxyl group, a carboxyl group and an amine group. Functional group).
(5)如(1)所記載之金屬材料用底層處理劑,其中,該硫脲衍生物(A-2),係下述式(3)所表示之化合物;(5) The primer for treating a metal material according to the above aspect, wherein the thiourea derivative (A-2) is a compound represented by the following formula (3);
(式(3)中,Z1 及Z2 ,係分別獨立地表示烷基、芳基、烷氧羰基、胺基、烷基胺基、烯丙基胺基、乙醯胺基、羥基乙基胺基、N-苯甲醯胺基、環己基胺基、苯基胺基、甲苯基胺基、萘基胺基(naphthylamino group)、苯偶氮基、甲脒基胺基(guanylamino group)、菸鹼基、胼基、苯胼基、胺硫甲醯基、或胺硫甲醯胺基)。(In the formula (3), Z 1 and Z 2 each independently represent an alkyl group, an aryl group, an alkoxycarbonyl group, an amine group, an alkylamino group, an allylamino group, an ethylamino group, a hydroxyethyl group. Amino, N-benzylideneamino, cyclohexylamino, phenylamino, tolylamino, naphthylamino group, phenylazo, guanylamino group, A nicotinic base, a thiol group, a benzoinyl group, an amine thiomethionyl group, or an amine thioformamide group).
(6)如(5)所記載之金屬材料用底層處理劑,其中,該硫脲衍生物(A-2),係下述式(4)所表示之化合物;(6) The primer for a metal material according to the above aspect, wherein the thiourea derivative (A-2) is a compound represented by the following formula (4);
(式(4)中,R1 、R2 、R3 及R4 ,係分別獨立地表示氫原子、烷基、烯基、或羥烷基)。(In the formula (4), R 1 , R 2 , R 3 and R 4 each independently represent a hydrogen atom, an alkyl group, an alkenyl group or a hydroxyalkyl group).
(7)一種附有底層被膜之金屬材料,其係使用(1)~(6)中任一項所記載之金屬材料用底層處理劑,對金屬材料進行處理所得者,來自該金屬材料之金屬原子被濃縮於該底層被膜之金屬材料側之表層,該金屬原子之一部分係以金屬狀態存在。(7) A metal material with a primer film, which is obtained by treating a metal material with a primer for a metal material according to any one of (1) to (6), a metal derived from the metal material The atom is concentrated on the surface layer of the metal material side of the underlayer film, and a part of the metal atom exists in a metallic state.
(8)一種附有底層被膜之金屬材料,其係使用(2)~(6)中任一項所記載之金屬材料用底層處理劑,對金屬材料進行處理所得者,來自該金屬材料之金屬原子被濃縮於該底層被膜之金屬材料側之表層,該金屬原子之一部分係以金屬狀態存在,再者,選自釩、鈮、鉭、鉬、及鎢所構成之群中之至少一種金屬原子被濃縮於該底層被膜之金屬材料側之表層。(8) A metal material to which a primer film is applied, which is obtained by treating a metal material with a primer for treating a metal material according to any one of (2) to (6), and a metal derived from the metal material The atom is concentrated on a surface layer of the metal material side of the underlayer film, a part of the metal atom is present in a metal state, and further, at least one metal atom selected from the group consisting of vanadium, niobium, tantalum, molybdenum, and tungsten The surface layer on the side of the metal material of the underlying film is concentrated.
(9)一種金屬材料之底層處理方法,其係具有:(9) A method for treating an underlayer of a metal material, which has:
將(1)所記載之金屬材料用底層處理劑塗佈於金屬材料表面之塗佈步驟、與於該塗佈步驟後,不進行水洗直接乾燥,以形成底層被膜之乾燥步驟。The coating step of applying the metal material described in (1) to the surface of the metal material, and the drying step of forming the underlying film without drying with water after the coating step.
(10)如(9)所記載之金屬材料之底層處理方法,其中,於該塗佈步驟之前,具有以電解或化學方式(electroless method),於金屬材料表面施以由Ni及/或Co所構成之金屬鍍敷,並進行水洗之步驟。(10) The method for treating a metal material according to (9), wherein before the coating step, the surface of the metal material is applied by Ni and/or Co by electrolysis or electroless method. The metal plating is constituted and the step of washing with water is performed.
(11)一種附有底層被膜之金屬材料,其係藉(9)或(10)所記載之金屬材料之底層處理方法,對金屬材料進行處理所得。(11) A metal material to which a base film is attached, which is obtained by treating a metal material by a method of treating a metal material as described in (9) or (10).
(12)一種積層構件,其係具有(11)所記載之附有底層被膜之金屬材料、與設置於底層被膜上之樹脂層。(12) A laminate comprising the metal material having the underlayer film described in (11) and the resin layer provided on the underlayer film.
藉由本發明,可提供一種金屬材料用底層處理劑、使用此金屬材料用底層處理劑之生產性優異且對環境亦有益之金屬材料之底層處理方法、藉該底層處理方法所得之附有底層處理被膜之金屬材料及積層構件,該金屬材料用底層處理劑,可在不需將金屬材料表面粗化下,使金屬材料與預浸體等樹脂之接著性(特別是高溫下之接著性)為良好,並且,不使用6價鉻等會成為環境污染原因之物質,環境之負荷小,且為低成本。According to the present invention, there is provided an underlayer treatment for a metal material, an underlayer treatment method for a metal material excellent in productivity and environmentally friendly using the underlayer treatment agent for the metal material, and an underlayer treatment obtained by the underlayer treatment method The metal material and the laminated member of the film, the underlayer treatment agent for the metal material can be used to make the adhesion between the metal material and the resin such as the prepreg (especially the adhesion at high temperature) without roughening the surface of the metal material. It is good, and it does not use substances such as hexavalent chromium, which causes environmental pollution, and the environmental load is small and low in cost.
以下,詳細說明本發明之金屬材料用底層處理劑、使用該金屬材料用底層處理劑之金屬材料之底層處理方法、藉該底層處理方法所得之附有底層處理被膜之金屬材料及積層構件。Hereinafter, the underlayer treatment agent for a metal material of the present invention, the underlayer treatment method of the metal material using the underlayer treatment agent for the metal material, the metal material with the underlayer treatment film obtained by the underlayer treatment method, and the laminate member will be described in detail.
本發明之金屬材料用底層處理劑(以下,僅稱為「本發明之底層處理劑」),其係含有化合物(A)與至少一種彈性體(B),該化合物(A),係選自由具有1個以上之苯核、與選自羥基、羧基及胺基所構成之群且直接鍵結於構成上述苯核之碳原子之2個以上之官能基的化合物(A-1)、及硫脲衍生物(A-2)所構成之群中的至少一種。The underlayer treatment agent for metal materials of the present invention (hereinafter, simply referred to as "the underlayer treatment agent of the present invention") contains the compound (A) and at least one elastomer (B) selected from a compound (A-1) having one or more benzene nuclei and two or more functional groups directly bonded to a carbon atom constituting the benzene nucleus and a group selected from the group consisting of a hydroxyl group, a carboxyl group and an amine group, and sulfur At least one of the group consisting of the urea derivative (A-2).
本發明之底層處理劑之表面處理的對象,係金屬材料。The object of the surface treatment of the underlying treatment agent of the present invention is a metal material.
金屬材料並無特別限定,其具體例,可舉例如:純銅、銅合金(以下,亦將該等統稱為「銅材料」。)、純鋁、鋁合金(以下,亦將該等統稱為「鋁材料」。)、普通鋼、合金鋼(以下,亦將該等統稱為「鐵材料」。)、純鎳、鎳合金(以下,亦將該等統稱為「鎳材料」。)等。The metal material is not particularly limited, and specific examples thereof include pure copper and copper alloy (hereinafter, collectively referred to as "copper material"), pure aluminum, and aluminum alloy (hereinafter, these are collectively referred to as " Aluminum material"), ordinary steel, alloy steel (hereinafter, collectively referred to as "iron material"), pure nickel, nickel alloy (hereinafter, these are also collectively referred to as "nickel materials").
又,金屬材料之形狀、構造等並無特別限定,例如,亦可為板狀、箔狀、棒狀等之形狀。Further, the shape, structure, and the like of the metal material are not particularly limited, and may be, for example, a shape such as a plate shape, a foil shape, or a rod shape.
再者,金屬材料,亦可為於其他之金屬材料、陶瓷材料、有機材料之基材上,以例如鍍敷、蒸鍍等方法被覆者。Further, the metal material may be coated on a substrate of another metal material, ceramic material, or organic material by, for example, plating, vapor deposition, or the like.
銅合金,較佳為含有銅50質量%以上者,可舉例如黃銅等。銅合金中之銅以外的合金成分,可舉例如Zn、P、Al、Fe、Ni等。The copper alloy preferably contains 50% by mass or more of copper, and examples thereof include brass. Examples of the alloy component other than copper in the copper alloy include Zn, P, Al, Fe, Ni, and the like.
又,鋁合金,較佳為含有鋁50質量%以上者,可舉例如Al-Mg系合金等。鋁合金中之鋁以外的合金成分,可舉例如Si、Fe、Cu、Mn、Cr、Zn、Ti等。Further, the aluminum alloy preferably contains 50% by mass or more of aluminum, and examples thereof include an Al-Mg-based alloy. Examples of the alloy component other than aluminum in the aluminum alloy include Si, Fe, Cu, Mn, Cr, Zn, Ti, and the like.
又,合金鋼,較佳為含有鐵50質量%以上者,可舉例如不鏽鋼等。合金鋼中之鐵以外的合金成分,可舉例如C、Si、Mn、P、S、Ni、Cr、Mo等。Further, the alloy steel preferably contains 50% by mass or more of iron, and examples thereof include stainless steel. Examples of the alloy component other than iron in the alloy steel include C, Si, Mn, P, S, Ni, Cr, Mo, and the like.
又,鎳合金,較佳為含有鎳50質量%以上者,可舉例如Ni-P合金等。鎳合金中之鎳以外的合金成分,可舉例如Al、C、Co、Cr、Cu、Fe、Zn、Mn、Mo、P等。Further, the nickel alloy preferably contains 50% by mass or more of nickel, and examples thereof include a Ni-P alloy. Examples of the alloy component other than nickel in the nickel alloy include Al, C, Co, Cr, Cu, Fe, Zn, Mn, Mo, and P.
上述金屬材料之中,本發明之底層處理劑,可適用於銅材料等,特別是可適用於純銅。通常,當使用銅作為金屬材料時,如表面技術Vol. 57、pp. 356(2006年)所記載,積層於其上之膜,有缺乏高溫下之接著性(以下,亦稱為高溫接著性)的問題,而若使用本發明之底層處理劑,即可賦予優異之高溫接著性。Among the above metal materials, the undercoating agent of the present invention can be applied to a copper material or the like, and is particularly applicable to pure copper. In general, when copper is used as the metal material, as described in Surface Technology Vol. 57, pp. 356 (2006), the film laminated thereon has a lack of adhesion at a high temperature (hereinafter, also referred to as high temperature adhesion). The problem is that, if the underlying treatment agent of the present invention is used, excellent high-temperature adhesion can be imparted.
接著,詳述本發明之底層處理劑所含有之選自由具有1個以上之苯核、與選自羥基、羧基及胺基所構成之群且直接鍵結於構成上述苯核之碳原子之2個以上之官能基的化合物(A-1)、及硫脲衍生物(A-2)所構成之群中之化合物(A)及彈性體(B)、及視需要亦可含有之氧化劑(C)、鋯化合物及/或鈦化合物之至少一種(D)、磷酸類及/或磷酸酯化合物之至少一種(E)、水分散性氧化矽溶膠等。Next, the bottom treatment agent of the present invention is selected to be selected from the group consisting of a group having one or more benzene nucleuses and a group selected from a hydroxyl group, a carboxyl group, and an amine group, and directly bonded to a carbon atom constituting the benzene nucleus. Compound (A) and elastomer (B) in a group consisting of a compound having at least one functional group (A-1) and a thiourea derivative (A-2), and an oxidizing agent (C) which may optionally be contained And at least one (D) of a zirconium compound and/or a titanium compound, at least one of a phosphoric acid and/or a phosphate compound, and a water-dispersible cerium oxide sol.
<化合物(A)><compound (A)>
本發明所使用之化合物(A),係選自由具有1個以上之苯核、與選自羥基、羧基及胺基所構成之群且直接鍵結於構成上述苯核之碳原子之2個以上之官能基的化合物(A-1)、及硫脲衍生物(A-2)所構成之群。The compound (A) used in the present invention is selected from two or more carbon atoms having one or more benzene nuclei and a group selected from the group consisting of a hydroxyl group, a carboxyl group and an amine group and directly bonded to the carbon atom constituting the benzene nucleus. A group consisting of a functional group (A-1) and a thiourea derivative (A-2).
以下,詳述化合物(A-1)、硫脲衍生物(A-2)。Hereinafter, the compound (A-1) and the thiourea derivative (A-2) will be described in detail.
<化合物(A-1)><Compound (A-1)>
化合物(A-1),係具有1個以上之苯核、與選自羥基、羧基及胺基所構成之群且直接鍵結於構成上述苯核之碳原子之2個以上之官能基。The compound (A-1) is one or more functional groups having one or more benzene nucleuses and a group selected from the group consisting of a hydroxyl group, a carboxyl group, and an amine group and directly bonded to a carbon atom constituting the benzene nucleus.
此處,所謂苯核,係指具有芳香族性之碳六元環,亦包含構成萘等縮合環之各個六元環。Here, the benzene nucleus refers to a carbon six-membered ring having an aromaticity, and also includes six-membered rings constituting a condensed ring such as naphthalene.
化合物(A-1),較佳可舉例如下述式(1)或式(2)所表示之環狀有機化合物、該環狀有機化合物之縮聚物、該環狀有機化合物與其他聚合性化合物之共聚物等。該等,可單獨使用一種,亦可併用兩種以上。The compound (A-1) is preferably a cyclic organic compound represented by the following formula (1) or (2), a polycondensate of the cyclic organic compound, or a cyclic organic compound and another polymerizable compound. Copolymers, etc. These may be used alone or in combination of two or more.
上述式(1)中,X1 ~X6 ,係分別獨立地表示氫原子或官能基,X1 ~X6 中之2個以上,係表示選自羥基、羧基及胺基所構成之群中之官能基。In the above formula (1), X 1 to X 6 each independently represent a hydrogen atom or a functional group, and two or more of X 1 to X 6 represent a group selected from a group consisting of a hydroxyl group, a carboxyl group and an amine group. Functional group.
又,上述式(2)中,Y1 ~Y8 ,係分別獨立地表示氫原子或官能基,Y1 ~Y8 中之2個以上,係表示選自羥基、羧基及胺基所構成之群中之官能基。Further, in the above formula (2), Y 1 to Y 8 each independently represent a hydrogen atom or a functional group, and two or more of Y 1 to Y 8 represent a group selected from a hydroxyl group, a carboxyl group and an amine group. a functional group in the group.
上述式(1)所表示之環狀有機化合物,具體而言,可舉例如六羥苯、五倍子酚、1,2,4-三羥苯、間苯三酚、兒茶酚、間苯二酚、氫醌、5-甲五倍子酚、2-甲間苯二酚、5-甲間苯二酚、2,5-二甲間苯二酚、3-甲兒茶酚、4-甲兒茶酚、甲基氫醌、2,6-二甲基氫醌、5-甲氧基間苯二酚、3-甲氧基兒茶酚、甲氧基氫醌、2,5-二羥基-1,4-苯醌、沒食子酸、五倍子酚-4-羧酸、2-羥苯甲酸、3-羥苯甲酸、4-羥苯甲酸、2,3-二羥苯甲酸、2,4-二羥苯甲酸、2,5-二羥苯甲酸、2,6-二羥苯甲酸、3,4-二羥苯甲酸、3,5-二羥苯甲酸、2,4,6-三羥苯甲酸、2,6-二羥基-4-甲苯甲酸、4-羥基-3,5-二甲苯甲酸、1,4-二羥基-2-萘甲酸、沒食子酸甲酯、2,4-二羥苯甲酸甲酯、2,6-二羥苯甲酸甲酯、3,4-二羥苯甲酸甲酯、3,5-二羥苯甲酸甲酯、3,4-二羥苯甲酸乙酯、2-胺苯酚、阿米酚(amidol)、3-胺苯酚、4-胺苯酚、1,2-苯二胺、1,3-苯二胺、1,4-苯二胺、2-胺基-對甲苯酚、3-胺基-鄰甲酚、4-胺基-間甲酚、4-胺基-鄰甲酚、5-胺基-鄰甲酚、6-胺基-間甲酚、2-胺基-間甲酚、2-胺基-4-甲基酚鹽酸鹽、鹽酸鄰苯二胺、鹽酸1,3-苯二胺、鹽酸1,4-苯二胺、4,6-二胺基間苯二酚二鹽酸鹽、4,6-二胺基間苯二酚、2-硝基間苯二酚、4-硝基兒茶酚、蜜石酸、苯五羧酸、焦蜜石酸、三蜜石酸、半蜜石酸、對稱苯三甲酸、苯二甲酸、間苯二甲酸、對苯二甲酸、1,4-萘二羧酸、2,3-萘二羧酸、2,6-萘二羧酸、4-甲基苯二甲酸、5-甲基間苯二甲酸、2,5-二甲基對苯二甲酸、4-羥基苯二甲酸、5-羥基間苯二甲酸、4-硝基苯二甲酸、5-硝基間苯二甲酸、5-胺基間苯二甲酸、4-胺基水楊酸、4-胺基-3-羥基苯甲酸等,該等可單獨使用一種,亦可併用兩種以上。Specific examples of the cyclic organic compound represented by the above formula (1) include hexahydrobenzene, gallic phenol, 1,2,4-trihydroxybenzene, phloroglucinol, catechol, and resorcinol. , hydroquinone, 5-methyl gallophenol, 2-methyl resorcinol, 5-methyl resorcinol, 2,5-dimethyl resorcinol, 3-methylcatechol, 4-methylcatechol , methylhydroquinone, 2,6-dimethylhydroquinone, 5-methoxy resorcinol, 3-methoxycatechol, methoxyhydroquinone, 2,5-dihydroxy-1, 4-benzoquinone, gallic acid, gallicol-4-carboxylic acid, 2-hydroxybenzoic acid, 3-hydroxybenzoic acid, 4-hydroxybenzoic acid, 2,3-dihydroxybenzoic acid, 2,4-di Hydroxybenzoic acid, 2,5-dihydroxybenzoic acid, 2,6-dihydroxybenzoic acid, 3,4-dihydroxybenzoic acid, 3,5-dihydroxybenzoic acid, 2,4,6-trihydroxybenzoic acid , 2,6-dihydroxy-4-toluic acid, 4-hydroxy-3,5-xylenecarboxylic acid, 1,4-dihydroxy-2-naphthoic acid, methyl gallate, 2,4-dihydroxy Methyl benzoate, methyl 2,6-dihydroxybenzoate, methyl 3,4-dihydroxybenzoate, methyl 3,5-dihydroxybenzoate, ethyl 3,4-dihydroxybenzoate, 2 -Amine phenol, amidol, 3-aminophenol, 4-aminophenol, 1,2-phenylenediamine, 1,3- Phenylenediamine, 1,4-phenylenediamine, 2-amino-p-cresol, 3-amino-o-cresol, 4-amino-m-cresol, 4-amino-o-cresol, 5- Amino-o-cresol, 6-amino-m-cresol, 2-amino-m-cresol, 2-amino-4-methylphenol hydrochloride, o-phenylenediamine hydrochloride, 1,3-hydrochloride Phenylenediamine, 1,4-phenylenediamine hydrochloride, 4,6-diaminoresorcinol dihydrochloride, 4,6-diaminoresorcinol, 2-nitroresorcinol, 4-nitrocatechol, meliic acid, phenylpentacarboxylic acid, pyrogalic acid, trimeric acid, hemi-milicate, symmetrical trimellitic acid, phthalic acid, isophthalic acid, terephthalic acid , 1,4-naphthalene dicarboxylic acid, 2,3-naphthalene dicarboxylic acid, 2,6-naphthalene dicarboxylic acid, 4-methyl phthalic acid, 5-methylisophthalic acid, 2,5-di Methyl terephthalic acid, 4-hydroxyphthalic acid, 5-hydroxyisophthalic acid, 4-nitrophthalic acid, 5-nitroisophthalic acid, 5-aminoisophthalic acid, 4- Aminosalicylic acid, 4-amino-3-hydroxybenzoic acid, etc. may be used alone or in combination of two or more.
該等之中,五倍子酚、沒食子酸、間苯三酚、兒茶酚、間苯二酚、氫醌、2,4-二羥苯甲酸、2,6-二羥苯甲酸、3,4-二羥苯甲酸、3,5-二羥苯甲酸、阿米酚等,如後述由於可使用作為較佳溶劑而對水之溶解性高的理由,故較佳。Among these, gallic phenol, gallic acid, phloroglucinol, catechol, resorcinol, hydroquinone, 2,4-dihydroxybenzoic acid, 2,6-dihydroxybenzoic acid, 3, 4-dihydroxybenzoic acid, 3,5-dihydroxybenzoic acid, and succinic acid are preferred because they can be used as a preferred solvent because of their high solubility in water.
上述式(2)所表示之環狀有機化合物,具體而言,可舉例如1,3-二羥基萘、1,4-二羥基萘、1,5-二羥基萘、1,6-二羥基萘、1,7-二羥基萘、2,7-二羥基萘、2,6-二羥基萘、3-胺基-2-萘酚、5-胺基-1-萘酚、5-胺基-2-萘酚、6-胺基-1-萘酚、8-胺基-2-萘酚、1-胺基-2-萘酚鹽酸鹽、2-胺基-1-萘酚鹽酸鹽等,該等可單獨使用一種,亦可併用兩種以上。Specific examples of the cyclic organic compound represented by the above formula (2) include 1,3-dihydroxynaphthalene, 1,4-dihydroxynaphthalene, 1,5-dihydroxynaphthalene, and 1,6-dihydroxyl group. Naphthalene, 1,7-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, 2,6-dihydroxynaphthalene, 3-amino-2-naphthol, 5-amino-1-naphthol, 5-amino group -2-naphthol, 6-amino-1-naphthol, 8-amino-2-naphthol, 1-amino-2-naphthol hydrochloride, 2-amino-1-naphthol hydrochloride For the salt or the like, these may be used alone or in combination of two or more.
上述式(1)或式(2)所表示之環狀有機化合物之縮聚物,可舉,例如上述所例示之各種環狀有機化合物之縮聚物,具體而言,可舉例如一縮貳五倍子酸(digallic acid)等。The polycondensate of the cyclic organic compound represented by the above formula (1) or (2) may, for example, be a polycondensate of various cyclic organic compounds exemplified above, and specifically, for example, a ruthenium gallic acid (for example) Digallic acid) and so on.
又,上述式(1)或式(2)所表示之環狀有機化合物與其他化合物(例如,葡萄糖等)之共縮聚物,具體而言,可舉例如單寧酸等水解性單寧;柿單寧(persimmon tannin)、茶黃素、茶紅素等縮合型單寧等。In addition, a copolycondensate of a cyclic organic compound represented by the above formula (1) or (2) and another compound (for example, glucose), for example, hydrolyzable tannin such as tannic acid; Condensed tannins such as persimmon tannin, theaflavins, and thearubigin.
該等之中,一縮貳五倍子酸、單寧酸等,由於對水之溶解性高的理由,故較佳。Among these, a gallium acid, a tannic acid or the like is preferred because of its high solubility in water.
<硫脲衍生物(A-2)><thiourea derivative (A-2)>
上述硫脲衍生物(A-2),並無特別限定,可使用溶解或分散於各種溶劑之以往習知的化合物。The thiourea derivative (A-2) is not particularly limited, and conventionally known compounds which are dissolved or dispersed in various solvents can be used.
硫脲衍生物(A-2)之具體例,可舉例如1-乙醯基-2-硫脲、1-烯丙基-2-硫脲、1-烯丙基-3-(2-羥基乙基)-2-硫脲、1-金剛烷硫脲、N-苯甲醯硫脲、N,N’-二異丙基硫脲、N,N’-二環己基硫脲、1,3-二乙基-2-硫脲、1,3-二(鄰甲苯基)硫脲、1,3-二(對甲苯基)硫脲、1,3-二甲基硫脲、1,1-二苯基-2-硫脲、2,5-二硫二脲(dithiobiurea)、N-甲基硫脲、1-(1-萘基)-2-硫脲、1-乙基-3-胍基硫脲鹽酸鹽、甲脒基(guanyl)硫脲、乙烯硫脲、1-苯基-2-硫脲、1,3-二苯基-2-硫脲、對甲苯基硫脲、鄰甲苯基硫脲、三甲基硫脲、1,3-二正丁基硫脲、1-苯基-3-甲脒基硫脲、四甲基硫脲、二氧化硫脲、二苯基硫卡巴肼、4,4-二甲基-3-硫半卡肼(thiosemicarbazide)、4-甲基硫半卡肼、1-苯基-3-硫半卡肼、4-苯基-3-硫半卡肼、硫半卡肼、1,4-二苯基-3-硫半卡肼、硫乙醯胺、硫苯甲醯胺、硫丙醯胺、硫異菸鹼醯胺(thioisonicotinamide)、硫菸鹼醯胺、丙酮硫半卡巴(acetone thiosemicarbazone)、二苯硫腙(dithizone)、紅胺酸、硫草胺酸乙酯、二苯基硫卡巴肼等,該等可單獨使用一種,亦可併用兩種以上。Specific examples of the thiourea derivative (A-2) include, for example, 1-ethenyl-2-thiourea, 1-allyl-2-thiourea, and 1-allyl-3-(2-hydroxyl). Ethyl)-2-thiourea, 1-adamantanethiourea, N-benzhydrylthiourea, N,N'-diisopropylthiourea, N,N'-dicyclohexylthiourea, 1,3 -diethyl-2-thiourea, 1,3-bis(o-tolyl)thiourea, 1,3-bis(p-tolyl)thiourea, 1,3-dimethylthiourea, 1,1- Diphenyl-2-thiourea, 2,5-dithiobiurea, N-methylthiourea, 1-(1-naphthyl)-2-thiourea, 1-ethyl-3-anthracene Thiourea hydrochloride, guanyl thiourea, ethylene thiourea, 1-phenyl-2-thiourea, 1,3-diphenyl-2-thiourea, p-tolyl thiourea, neighbor Tolylthiourea, trimethylthiourea, 1,3-di-n-butyl thiourea, 1-phenyl-3-methyl thiourea, tetramethyl thiourea, thiourea dioxide, diphenyl thiocarbazone , 4,4-dimethyl-3-thiosuccinium (thiosemicarbazide), 4-methylthiocarbazone, 1-phenyl-3-thiosemicarbazone, 4-phenyl-3-sulfanium card Bismuth, sulphur semicarbazone, 1,4-diphenyl-3-thiosemicarbazide, thioacetamide, thiobenzamide, thiopropionamide, thioisonicotinamide, sulfur fumes Amidoxime, acetone thiosemicarbazone, dithizone, lysine, ethyl thioglycolate, diphenyl thiocarbazone, etc., which may be used alone or in combination More than one species.
上述之硫脲衍生物(A-2)之較佳實施態樣之一,可舉例如下述式(3)所表示之化合物。若使用該化合物,則可更加提升金屬材料與後述之底層處理膜之接著性。One of the preferred embodiments of the above-mentioned thiourea derivative (A-2) is, for example, a compound represented by the following formula (3). When this compound is used, the adhesion of the metal material to the underlying treatment film described later can be further enhanced.
(式(3)中,Z1 及Z2 ,係分別獨立地表示烷基、芳基、烷氧羰基、胺基、烷基胺基、烯丙基胺基、乙醯胺基、羥基乙基胺基、N-苯甲醯胺基、環己基胺基、苯基胺基、甲苯基胺基、萘基胺基、苯偶氮基、甲脒基胺基、菸鹼基、胼基、苯胼基、胺硫甲醯基、或胺硫甲醯胺基)。(In the formula (3), Z 1 and Z 2 each independently represent an alkyl group, an aryl group, an alkoxycarbonyl group, an amine group, an alkylamino group, an allylamino group, an ethylamino group, a hydroxyethyl group. Amine, N-benzamide, cyclohexylamino, phenylamino, tolylamine, naphthylamino, phenylazo, formamylamine, nicotinic base, sulfhydryl, benzene Sulfhydryl, amine thiomethionyl, or amine thioformamide).
式(3)中,Z1 及Z2 ,係分別獨立地表示烷基(較佳為碳數1~3。具體而言,可舉例如甲基、乙基等)、芳基(較佳為碳數6~10。具體而言,可舉例如苯基、萘基等)、烷氧羰基、胺基、烷基胺基、烯丙基胺基、乙醯胺基、羥基乙基胺基、N-苯甲醯胺基、環己基胺基、苯基胺基、甲苯基胺基、萘基胺基、苯偶氮基、甲脒基胺基、菸鹼基、胼基、苯胼基、胺硫甲醯基、或胺硫甲醯胺基In the formula (3), Z 1 and Z 2 each independently represent an alkyl group (preferably having a carbon number of 1 to 3, specifically, for example, a methyl group or an ethyl group) or an aryl group (preferably The carbon number is 6 to 10. Specifically, for example, a phenyl group or a naphthyl group, an alkoxycarbonyl group, an amine group, an alkylamino group, an allylamino group, an ethenyl group, a hydroxyethylamino group, N-benzamide, cyclohexylamino, phenylamino, tolylamine, naphthylamino, phenylazo, carbenylamino, nicotinic, fluorenyl, benzoinyl, Amine thiomethionine or amine thioformamide
其中,以烷基胺基、烯丙基胺基、羥基乙基胺基較佳。Among them, an alkylamino group, an allylamino group or a hydroxyethylamino group is preferred.
式(3)所表示之化合物之較佳實施態樣之一,可舉例如下述式(4)所表示之化合物。若使用該化合物,則金屬材料與後述之底層處理膜之接著性可更加優異。One of preferred embodiments of the compound represented by the formula (3) is, for example, a compound represented by the following formula (4). When this compound is used, the adhesion between the metal material and the underlying treatment film described later can be further improved.
(式(4)中,R1 、R2 、R3 及R4 ,係分別獨立地表示氫原子、烷基、烯基、或羥烷基)。(In the formula (4), R 1 , R 2 , R 3 and R 4 each independently represent a hydrogen atom, an alkyl group, an alkenyl group or a hydroxyalkyl group).
通式(X)中,R1 、R2 、R3 及R4 ,係分別獨立地表示氫原子、烷基、烯基、或羥烷基。烷基,並無特別限定,以碳數1~3較佳。具體而言,可舉例如甲基、乙基、丙基等。In the formula (X), R 1 , R 2 , R 3 and R 4 each independently represent a hydrogen atom, an alkyl group, an alkenyl group or a hydroxyalkyl group. The alkyl group is not particularly limited, and preferably has 1 to 3 carbon atoms. Specifically, a methyl group, an ethyl group, a propyl group, etc. are mentioned, for example.
烯基,並無特別限定,以碳數2~3較佳。具體而言,可舉例如乙烯基、烯丙基等。The alkenyl group is not particularly limited, and preferably has 2 to 3 carbon atoms. Specifically, a vinyl group, an allyl group, etc. are mentioned, for example.
羥烷基,並無特別限定,以碳數1~3較佳。具體而言,可舉例如羥基甲基、羥基乙基、羥基丙基等。The hydroxyalkyl group is not particularly limited, and preferably has 1 to 3 carbon atoms. Specific examples thereof include a hydroxymethyl group, a hydroxyethyl group, and a hydroxypropyl group.
式(4)所表示之化合物,較佳為,R1 及R3 為氫原子、R2 及R4 分別為獨立之氫原子、烷基、羥烷基、或烯基。In the compound represented by the formula (4), R 1 and R 3 are each a hydrogen atom, and R 2 and R 4 each independently represent a hydrogen atom, an alkyl group, a hydroxyalkyl group or an alkenyl group.
該等硫脲衍生物(A-2)之中,如後述由於可使用作為較佳溶劑而對水之溶解性高的理由,較佳為硫脲、N-甲基硫脲、1-烯丙基-2-硫脲等。Among these thiourea derivatives (A-2), thiourea, N-methylthiourea, and 1-allyl are preferred because they can be used as a preferred solvent because of their high solubility in water. Base-2-thiourea and the like.
於本發明之底層處理劑之中,藉由含有此種化合物(A-1)及/或(A-2),可在不需將金屬材料表面粗化下,使金屬材料與樹脂之接著性(特別是高溫下之接著性)為良好。Among the undertreatment agents of the present invention, by containing such a compound (A-1) and/or (A-2), the adhesion between the metal material and the resin can be achieved without roughening the surface of the metal material. (especially the adhesion at high temperatures) is good.
又,藉由併用後述之氧化劑(C),可進一步使金屬材料與樹脂之接著性(特別是高溫下之接著性)為良好。Further, by using the oxidizing agent (C) described later in combination, the adhesion between the metal material and the resin (especially the adhesion at a high temperature) can be further improved.
再者,本發明之底層處理劑之中,上述化合物(A)之含量,相對於底層處理劑總量,以0.01~20質量%為佳、0.02~10質量%為更佳。若上述化合物(A)之含量在該範圍時,則可使金屬材料與樹脂之接著性(特別是高溫下之接著性)更加良好。Further, in the undertreatment agent of the present invention, the content of the compound (A) is preferably from 0.01 to 20% by mass, more preferably from 0.02 to 10% by mass, based on the total amount of the underlayer treatment agent. When the content of the above compound (A) is in this range, the adhesion between the metal material and the resin (especially the adhesion at a high temperature) can be further improved.
<彈性體(B)><elastomer (B)>
上述彈性體(B)並無特別限定,可使用溶解或分散於各種溶劑之以往習知的彈性體。The above-mentioned elastomer (B) is not particularly limited, and conventionally known elastomers which are dissolved or dispersed in various solvents can be used.
上述彈性體(B),具體而言,可舉例如天然橡膠、異丙烯橡膠、丁二烯橡膠、苯乙烯丁二烯橡膠、氯丙烯橡膠、丙烯腈丁二烯橡膠、丙烯腈丁二烯苯乙烯橡膠等二烯系橡膠;丁基橡膠、乙烯丙烯橡膠、胺甲酸乙酯橡膠、矽酮橡膠、氯磺化橡膠、氯化聚乙烯、丙烯酸橡膠、環氧氯丙烷橡膠、氟橡膠等溶解或分散於各種溶劑之狀態者,該等可單獨使用一種,亦可併用兩種以上。Specific examples of the elastomer (B) include natural rubber, isopropylene rubber, butadiene rubber, styrene butadiene rubber, chloropropene rubber, acrylonitrile butadiene rubber, and acrylonitrile butadiene benzene. Diene rubber such as ethylene rubber; butyl rubber, ethylene propylene rubber, urethane rubber, fluorenone rubber, chlorosulfonated rubber, chlorinated polyethylene, acrylic rubber, epichlorohydrin rubber, fluororubber, etc. In the state of being dispersed in various solvents, these may be used alone or in combination of two or more.
又,該等之橡膠,亦可為以胺基、羥基、羥甲基等羥烷基、羧基、碸基(sulfone group)、膦酸基(phosphonic group)、環氧基、異氰酸酯基、碳二醯亞胺基等之官能基加以變性者。Further, the rubber may be a hydroxyalkyl group such as an amine group, a hydroxyl group or a hydroxymethyl group, a carboxyl group, a sulfone group, a phosphonic group, an epoxy group, an isocyanate group or a carbon two. The functional group of the quinone imine group or the like is denatured.
此處,溶劑,具體而言,較佳可使用例如水;己烷、戊烷等烷系;苯、甲苯等芳香族系;乙醇、1-丁醇、乙賽璐蘇等醇系;四氫呋喃、二噁烷等醚系;乙酸乙酯、乙酸丁氧乙酯等酯系;二甲基甲醯胺、N-甲基吡咯烷酮等醯胺系;二甲亞碸等碸系溶劑;六甲基磷酸三醯胺等磷酸醯胺等。Here, as the solvent, specifically, for example, water; an alkyl group such as hexane or pentane; an aromatic system such as benzene or toluene; an alcohol such as ethanol, 1-butanol or acesulfame; tetrahydrofuran; Ethers such as dioxane; esters such as ethyl acetate and butoxyethyl acetate; guanamines such as dimethylformamide and N-methylpyrrolidone; anthraquinone solvents such as dimethyl hydrazine; hexamethyl phosphate Ammonium phosphate such as triamine.
上述彈性體(B)之中,彈性體(B)之玻璃轉移溫度(Tg),以-100~300℃較佳。Among the above elastomers (B), the glass transition temperature (Tg) of the elastomer (B) is preferably -100 to 300 °C.
又,上述彈性體(B)之中,彈性體(B)之比重,以0.8~2.0較佳。Further, among the above elastomers (B), the specific gravity of the elastomer (B) is preferably from 0.8 to 2.0.
該等之橡膠之中,由與接著對象之樹脂之親和性高之理由,較佳為丙烯腈丁二烯苯乙烯橡膠、丙烯腈丁二烯橡膠、異丙烯橡膠、苯乙烯丁二烯橡膠、氯苯烯橡膠、胺甲酸乙酯橡膠、丙烯酸橡膠。Among these rubbers, acrylonitrile butadiene styrene rubber, acrylonitrile butadiene rubber, isopropylene rubber, styrene butadiene rubber, and the like are preferred because of their high affinity with the resin to be subsequently used. Chlorophene rubber, urethane rubber, acrylic rubber.
於本發明之底層處理劑,將上述彈性體(B)溶解或分散於各種溶劑之方法,並無特別限定,例如,可藉添加界面活性劑使其乳化等以往習知之方法來進行。The method for dissolving or dispersing the above-mentioned elastomer (B) in various solvents is not particularly limited. For example, it can be carried out by a conventional method such as emulsification by adding a surfactant.
將彈性體(B)分散於各種溶劑之彈性體分散溶液(亦稱為乳膠)中之彈性體濃度,並無特別限定,由處理劑之操作容易度的觀點考量,較佳為1~80質量%,更佳為10~60質量%。The concentration of the elastomer in which the elastomer (B) is dispersed in the elastomer dispersion solution (also referred to as latex) of various solvents is not particularly limited, and is preferably from 1 to 80 by weight from the viewpoint of ease of handling of the treatment agent. % is more preferably 10 to 60% by mass.
上述分散溶液之pH,並無特別限制,由處理劑之操作容易度、與後述之對底層被膜之金屬材料之接著性優異之觀點,具體而言,較佳為pH2~11,更佳為pH4~10。The pH of the dispersion solution is not particularly limited, and is particularly preferably pH 2 to 11, more preferably pH 4, from the viewpoints of ease of handling of the treatment agent and adhesion to a metal material of the underlayer film to be described later. ~10.
上述分散溶液之黏度,並無特別限制,由處理劑之操作容易度的觀點考量,較佳為0~3000cP。The viscosity of the dispersion solution is not particularly limited, and is preferably from 0 to 3000 cP from the viewpoint of ease of handling of the treatment agent.
上述分散溶液中之彈性體(B)之粒徑,並無特別限制,較佳為0.01~10μm,更佳為0.1~2μm。The particle diameter of the elastomer (B) in the dispersion solution is not particularly limited, but is preferably 0.01 to 10 μm, more preferably 0.1 to 2 μm.
上述分散溶液之製造時所使用之界面活性劑,並無特別限制,可使用陰離子性界面活性劑、陽離子性界面活性劑、非離子性界面活性劑等。The surfactant used in the production of the dispersion solution is not particularly limited, and an anionic surfactant, a cationic surfactant, a nonionic surfactant, or the like can be used.
於本發明之底層處理劑,藉由含有此種彈性體(B),可緩和後述之本發明之積層構件暴露於高溫環境下、或變形時所產生之應力。In the underlayer treatment agent of the present invention, by including such an elastomer (B), the stress generated when the laminated member of the present invention described later is exposed to a high temperature environment or deformed can be alleviated.
又,於本發明之底層處理劑,上述彈性體(B)之含量,相對於底層處理劑總量,以0.5~80質量%為佳,1~50質量%為更佳。上述彈性體(B)之含量若在該範圍時,則可對底層被膜賦予柔軟性,而可緩和暴露於高溫環境下、或變形時所產生之應力。Further, in the undertreatment agent of the present invention, the content of the elastomer (B) is preferably from 0.5 to 80% by mass, more preferably from 1 to 50% by mass, based on the total amount of the underlayer treatment agent. When the content of the elastomer (B) is in this range, flexibility can be imparted to the underlayer film, and the stress generated when exposed to a high temperature environment or during deformation can be alleviated.
<氧化劑(C)><Oxidant (C)>
氧化劑(C),並無特別限定,可使用以往習知的氧化劑。The oxidizing agent (C) is not particularly limited, and conventionally known oxidizing agents can be used.
於本發明之底層處理劑,上述氧化劑(C),由於具有可將含有銅材料之各種金屬材料加以氧化之充分的氧化力,因此較佳為選自硝酸系化合物、硫酸系化合物、氫鹵酸系化合物、氧化數為4或5之VA族元素化合物、氧化數為6之VIA族元素化合物、銅(II)化合物、鐵(III)化合物及有機過氧化物所構成之群中之至少1種。In the undertreatment agent of the present invention, the oxidizing agent (C) is preferably selected from the group consisting of a nitric acid compound, a sulfuric acid compound, and a hydrohalic acid because it has sufficient oxidizing power to oxidize various metal materials containing a copper material. At least one of a group consisting of a VA group element compound having an oxidation number of 4 or 5, a Group VIA element compound having an oxidation number of 6, a copper (II) compound, an iron (III) compound, and an organic peroxide. .
該等之中,上述氧化劑(C),較佳為硝酸系化合物及/或硫酸系化合物。Among these, the oxidizing agent (C) is preferably a nitric acid compound and/or a sulfuric acid compound.
此處,硝酸系化合物,具體而言,可舉例如硝酸、亞硝酸、過氧硝酸、過氧亞硝酸、氮羥酸、三氧二硝酸、四氧二硝酸、該等之鹽(指鈉鹽、鉀鹽、鋰鹽、銨鹽等。以下相同。)等,該等可單獨使用一種,亦可併用兩種以上。Here, the nitric acid compound may specifically be, for example, nitric acid, nitrous acid, peroxy nitric acid, peroxynitrite, nitrogen hydroxy acid, trioxane dinitrate, tetraoxane dinitrate, or the like (referred to as a sodium salt). The potassium salt, the lithium salt, the ammonium salt, etc. are the same as the following.) These may be used alone or in combination of two or more.
又,硫酸系化合物,具體而言,可舉例如過一硫酸、過二硫酸、硫代硫酸、二硫磺酸、亞硫酸、焦亞硫酸(disulfurous acid)、硫代亞硫酸、二亞硫磺酸、次硫酸、聚硫磺酸、該等之鹽等,該等可單獨使用一種,亦可併用兩種以上。Further, the sulfuric acid compound may specifically be, for example, persulfuric acid, peroxodisulfuric acid, thiosulfuric acid, disulfuronic acid, sulfurous acid, disulfurous acid, thiosulfuric acid, disulfuric acid, The sulfic acid, the polysulfuric acid, the salt, and the like may be used alone or in combination of two or more.
接著,上述氧化劑(C),較佳為氫鹵酸系化合物。Next, the oxidizing agent (C) is preferably a hydrohalic acid compound.
此處,氫鹵酸系化合物,具體而言,可舉例如過氯酸、氯酸、亞氯酸、次氯酸、過溴酸、溴酸、亞溴酸、次溴酸、過碘酸、碘酸、次碘酸、此等之鹽等,該等可單獨使用一種,亦可併用兩種以上。Here, examples of the hydrohalic acid-based compound include perchloric acid, chloric acid, chlorous acid, hypochlorous acid, perbromic acid, bromic acid, bromic acid, hypobromous acid, and periodic acid. The iodic acid, the iodic acid, the salt, etc. may be used alone or in combination of two or more.
接著,上述氧化劑(C),較佳為氧化數為4或5之VA族元素化合物。Next, the oxidizing agent (C) is preferably a VA group element compound having an oxidation number of 4 or 5.
此處,氧化數為4之VA族元素化合物,具體而言,可舉例如氧乙醯丙酮釩(IV)、氧乙醯丙酮鈮(IV)、氧乙醯丙酮鉭(IV)、該等之鹽等,該等可單獨使用一種,亦可併用兩種以上。該等之中,由對水之溶解性高之理由,較佳為氧乙醯丙酮釩(IV)。Here, the VA group element compound having an oxidation number of 4 may specifically be, for example, vanadyl (IV) oxoacetate, ruthenium oxyhydroxide (IV), oxime acetonide (IV), or the like. For the salt or the like, these may be used alone or in combination of two or more. Among these, acetoacetone vanadium (IV) is preferred because of its high solubility in water.
又,氧化數為5之VA族元素化合物,具體而言,可舉例偏釩酸(V)、偏鈮酸(V)、偏鉭酸(V)等含氧酸;酵素酸之同素聚合酸;酵素酸之鹽;選自偏釩酸(V)、偏鈮酸(V)及偏鉭酸(V)之兩種以上之異性聚合酸;異性聚合酸之鹽等,該等可單獨使用一種,亦可併用兩種以上。該等之中,由對水之溶解性高之理由,較佳為偏釩酸銨(V)。Further, the VA group element compound having an oxidation number of 5, specifically, an oxo acid such as metavanadic acid (V), metafluoric acid (V) or metafluoric acid (V); a salt of an enzyme acid; a heterogeneous polymeric acid selected from the group consisting of metavanadic acid (V), bismuthic acid (V) and metafluoric acid (V); a salt of an isotropic polymeric acid, etc., which may be used alone. It is also possible to use two or more types together. Among these, ammonium metavanadate (V) is preferred because of its high solubility in water.
接著,氧化劑(C),較佳為氧化數為6之VIA族元素化合物。Next, the oxidizing agent (C) is preferably a compound of a group VIA having an oxidation number of 6.
此處,氧化數為6之VIA族元素化合物,具體而言,可舉例如鉬酸磷釩(phosphovanadomolybdic acid)H15-x [PV12-x Mox O40 ]‧nH2 O(6<x<12,n<30)、氧化鉬、鉬酸H2 MoO4 、鉬酸銨、仲鉬酸銨、鉬酸鈉、鉬酸鉀、鉬酸鈣、乙醯丙酮鉬(molybdenyl acetylacetonate)、磷鉬酸化合物(例如,磷鉬酸銨(NH4 )3 [PO4 Mo12 O30 ]‧3H2 O、磷鉬酸鈉Na3 [PO4 ‧12MoO3 ]‧nH2 O等);偏鎢酸H6 [H2 W12 O40 ]、偏鎢酸銨(NH4 )6 [H2 W12 O40 ]、偏鎢酸鈉、仲鎢酸H10 [W12 O46 H10 ]、仲鎢酸銨、仲鎢酸鈉、磷鎢酸化合物(例如,12磷鎢酸n水合物H3 (PW12 O40 )‧nH2 O、磷鎢酸銨n水合物2(NH4 )3 PO4 ‧24WO3 ‧nH2 O等),該等可單獨使用一種,亦可併用兩種以上。Here, the compound of the group VIA having an oxidation number of 6, specifically, for example, phosphovanaddomolybdic acid H 15-x [PV 12-x Mo x O 40 ]‧nH 2 O (6<x <12, n<30), molybdenum oxide, molybdate H 2 MoO 4 , ammonium molybdate, ammonium paramolybdate, sodium molybdate, potassium molybdate, calcium molybdate, molybdenyl acetylacetonate, phosphorus molybdenum Acid compound (for example, ammonium phosphomolybdate (NH 4 ) 3 [PO 4 Mo 12 O 30 ] ‧3H 2 O, sodium molybdate Na 3 [PO 4 ‧12MoO 3 ]‧nH 2 O, etc.; H 6 [H 2 W 12 O 40 ], ammonium metatungstate (NH 4 ) 6 [H 2 W 12 O 40 ], sodium metatungstate, paratungstic acid H 10 [W 12 O 46 H 10 ], ammonium paratungstate, Sodium paratungstate, phosphotungstic acid compound (for example, 12 phosphotungstic acid n-hydrate H 3 (PW 12 O 40 ) ‧nH 2 O, ammonium phosphotungstate n-hydrate 2 (NH 4 ) 3 PO 4 ‧24WO 3 ‧nH 2 O, etc.) These may be used alone or in combination of two or more.
接著,氧化劑(C),以銅(II)化合物及/或鐵(III)化合物為佳。Next, the oxidizing agent (C) is preferably a copper (II) compound and/or an iron (III) compound.
此處,銅(II)化合物,具體而言,可舉例如甲酸銅(II)、乙酸銅(II)、丙酸銅(II)、戊酸銅(II)、葡萄糖酸銅(II)、酒石酸銅(II)等有機酸之銅鹽;氯化銅(II)、溴化銅(II)、氫氧化銅(II)、乙酸銅(II)、硝酸銅(II)、硫酸銅(II)、碳酸銅(II)、氧化銅(II)等,該等可單獨使用一種,亦可併用兩種以上。Here, as the copper (II) compound, specifically, for example, copper (II) acrylate, copper (II) acetate, copper (II) propionate, copper (II) valerate, copper (II) gluconate, and tartaric acid are mentioned. Copper salt of organic acid such as copper (II); copper (II) chloride, copper (II) bromide, copper (II) hydroxide, copper (II) acetate, copper (II) nitrate, copper (II) sulfate, Copper (II) carbonate, copper (II) oxide, etc. may be used alone or in combination of two or more.
又,鐵(III)化合物,具體而言,可舉例如氯化鐵(III)、溴化鐵(III)、碘化鐵(III)、硫酸鐵(III)、硝酸鐵(III)、乙酸鐵(III)等,該等可單獨使用一種,亦可併用兩種以上。Further, examples of the iron (III) compound include iron (III) chloride, iron (III) bromide, iron (III) iodide, iron (III) sulfate, iron (III) nitrate, and iron acetate. (III), etc., these may be used alone or in combination of two or more.
接著,上述有機氧化劑(C),較佳為有機過氧化物。Next, the organic oxidizing agent (C) is preferably an organic peroxide.
此處,有機過氧化物,具體而言,可舉例如過氧化氫、酮過氧化物、醛過氧化物、過氧化氫、二烷基過氧化物、醯基過氧化物、過氧酯、過氧二碳酸酯等,該等可單獨使用一種,亦可併用兩種以上。Here, as the organic peroxide, specifically, for example, hydrogen peroxide, ketone peroxide, aldehyde peroxide, hydrogen peroxide, dialkyl peroxide, mercapto peroxide, peroxyester, Peroxydicarbonate or the like may be used alone or in combination of two or more.
如上述,於本發明之底層處理劑,藉由含有此種氧化劑(C),可在不需將金屬材料表面粗化下,使金屬材料與樹脂之接著性(特別是高溫下之接著性)為良好。As described above, in the underlying treatment agent of the present invention, by including such an oxidizing agent (C), the adhesion of the metal material to the resin (especially the adhesion at a high temperature) can be performed without roughening the surface of the metal material. For the good.
以上述方式可更加改善金屬材料與樹脂之接著性的原因,雖未完全明白,但推測係氧化劑(C)將金屬材料加以氧化,藉由極微小之蝕刻之定準效應、及溶解金屬離子進入被膜之金屬材料表面附近所產生與金屬材料之親和性提升效果,而展現高接著性。Although the reason for further improving the adhesion between the metal material and the resin in the above manner is not fully understood, it is presumed that the oxidizing agent (C) oxidizes the metal material, and the quenching effect of the minute etching and the dissolution of the metal ions are entered. The affinity between the surface of the metal material of the film and the metal material is enhanced to exhibit high adhesion.
上述氧化劑(C)之中,由接著性更優異之觀點考量,較佳係氧化數為5之VA族元素化合物、氧化數為6之VIA族元素化合物,更佳為釩酸銨、鉬酸銨、偏鎢酸銨。Among the above-mentioned oxidizing agents (C), a VA group element compound having an oxidation number of 5 and a VIA group element compound having an oxidation number of 6 are preferable from the viewpoint of further excellent adhesion, and more preferably ammonium vanadate or ammonium molybdate. , ammonium metatungstate.
又,於本發明之底層處理劑,可視需要含有之上述氧化劑(C)的含量,相對於底層處理劑總量,較佳為0.01~20質量%,更佳為0.02~10質量%。若上述氧化劑(C)之含量在該範圍時,則由於具有適度之氧化力,而可使金屬材料與樹脂之接著性(特別是高溫下之接著性)更為良好。Further, the amount of the oxidizing agent (C) to be contained in the underlying treatment agent of the present invention is preferably 0.01 to 20% by mass, and more preferably 0.02 to 10% by mass based on the total amount of the underlying treatment agent. When the content of the oxidizing agent (C) is in this range, the adhesion between the metal material and the resin (especially the adhesion at a high temperature) can be further improved because of the moderate oxidizing power.
<鋯化合物、鈦化合物(D)><Zirconium compound, titanium compound (D)>
本發明之底層處理劑,從可在不需將金屬材料表面粗化下使金屬材料與樹脂之接著性更為良好之理由,較佳為進一步含有鋯化合物及/或鈦化合物(D)。上述鋯化合物及/或鈦化合物(D)並無特別限定,可使用以往習知之化合物。The underlayer treatment agent of the present invention preferably further contains a zirconium compound and/or a titanium compound (D) from the viewpoint of further improving the adhesion between the metal material and the resin without roughening the surface of the metal material. The zirconium compound and/or the titanium compound (D) are not particularly limited, and conventionally known compounds can be used.
此處,鋯化合物及/或鈦化合物(D),具體而言,可舉例如Zr或Ti之碳酸鹽、氧化物、硝酸鹽、硫酸鹽、磷酸鹽、氟化物、氟酸(鹽)、有機酸鹽、有機錯合物等。更具體而言,鹼性碳酸鋯、碳酸氧鋯、碳酸鋯銨、碳酸鋯銨(NH4 )2 [Zr(CO3 )2 (OH)2 ]、氧化鋯(IV)(zirconia)、氧化鈦(IV)(titania)、硝酸鋯、硝酸鋯ZrO(NO3 )2 、硝酸鈦、硫酸鋯(IV)、硫酸鋯、硫酸鈦(III)、硫酸鈦(IV)、硫酸鈦TiOSO4 、磷酸氧鋯、焦磷酸鋯、磷酸二氫鋯、氟化鋯、氟化鈦(III)、氟化鈦(IV)、六氟鋯酸(H2 ZrF6 )、六氟鋯酸銨[(NH4 )2 ZrF6 ]]、六氟鈦酸(H2 TiF6 )、六氟鈦酸銨[(NH4 )2 TiF6 ]]、乙酸鋯、月桂酸鈦、乙醯丙酮鋯Zr(OC(=CH2 )CH2 COCH3 ))4 、二異丙氧基雙乙醯丙酮鈦(C5 H7 O2 )2 Ti[OCH(CH3 )2 ]2 、乙醯丙酮鈦Ti(OC(=CH2 )CH2 COCH3 ))3 等。該等可為無水物、或水合物。該等化合物可單獨使用,亦可組合兩種以上使用。Here, the zirconium compound and/or the titanium compound (D) may specifically be, for example, a carbonate of Zr or Ti, an oxide, a nitrate, a sulfate, a phosphate, a fluoride, a hydrofluoric acid, or an organic compound. Acid salts, organic complexes, and the like. More specifically, basic zirconium carbonate, zirconyl carbonate, ammonium zirconium carbonate, ammonium zirconium carbonate (NH 4 ) 2 [Zr(CO 3 ) 2 (OH) 2 ], zirconium oxide (IV) (zirconia), titanium oxide (IV)(titania), zirconium nitrate, zirconium nitrate ZrO(NO 3 ) 2 , titanium nitrate, zirconium sulfate (IV), zirconium sulfate, titanium (III) sulfate, titanium (IV) sulfate, titanium TiOSO 4 , phosphoric acid Zirconium, zirconium pyrophosphate, zirconium dihydrogen phosphate, zirconium fluoride, titanium (III) fluoride, titanium (IV) fluoride, hexafluorozirconic acid (H 2 ZrF 6 ), ammonium hexafluorozirconate [(NH 4 ) 2 ZrF 6 ]], hexafluorotitanate (H 2 TiF 6 ), ammonium hexafluorotitanate [(NH 4 ) 2 TiF 6 ]], zirconium acetate, titanium laurate, zirconium acetonate Zr (OC (=CH) 2 ) CH 2 COCH 3 )) 4 , Diisopropoxy acetoacetone titanium (C 5 H 7 O 2 ) 2 Ti[OCH(CH 3 ) 2 ] 2 , acetonitrile acetone Ti (OC (=CH) 2 ) CH 2 COCH 3 )) 3 and the like. These may be anhydrate or a hydrate. These compounds may be used singly or in combination of two or more.
又,於本發明之底層處理劑,視需要可含有之鋯化合物及/或鈦化合物之含量,相對於底層處理劑總量,較佳為0.01~20質量%,更佳為0.02~10質量%。上述鋯化合物及/或鈦化合物之含量若在該範圍,則可使金屬材料與樹脂之接著性更為良好。Further, the content of the zirconium compound and/or the titanium compound which may be contained in the undertreatment agent of the present invention is preferably 0.01 to 20% by mass, more preferably 0.02 to 10% by mass based on the total amount of the underlying treatment agent. . When the content of the zirconium compound and/or the titanium compound is within this range, the adhesion between the metal material and the resin can be further improved.
<磷酸類、磷酸酯化合物(E)><phosphoric acid, phosphate compound (E)>
本發明之底層處理劑,從可在不需將金屬材料表面粗化下使金屬材料與樹脂之接著性更為良好之理由,較佳為進一步含有磷酸類及/或磷酸酯化合物(E)。上述磷酸類及/或磷酸酯化合物(E)並無特別限定,可使用以往習知之化合物。The underlayer treatment agent of the present invention preferably further contains a phosphoric acid and/or phosphate compound (E) from the viewpoint of further improving the adhesion between the metal material and the resin without roughening the surface of the metal material. The phosphoric acid and/or phosphate compound (E) is not particularly limited, and conventionally known compounds can be used.
此處,磷酸類,係磷酸(=正磷酸)、偏磷酸、包含聚磷酸之縮合磷酸、及其之鹽(銨鹽、鈉鹽、鈣鹽、鎂鹽等),更具體而言,偏磷酸,係包含三偏磷酸、四偏磷酸、六偏磷酸等,聚磷酸係鏈狀之磷酸縮合物,包含焦磷酸、三聚磷酸、四聚磷酸等。Here, the phosphoric acid is phosphoric acid (=orthophosphoric acid), metaphosphoric acid, condensed phosphoric acid containing polyphosphoric acid, and salts thereof (ammonium salt, sodium salt, calcium salt, magnesium salt, etc.), more specifically, metaphosphoric acid The invention comprises a phosphoric acid condensate of a polyphosphoric acid chain, such as a phosphoric acid, a tetraphosphoric acid or a hexametaphosphoric acid, and comprises pyrophosphoric acid, a tripolyphosphoric acid, a tetrapolyphosphoric acid or the like.
磷酸酯,具體而言,可舉例如磷酸三甲酯、磷酸三乙酯、磷酸三丁酯、磷酸單甲酯、磷酸二甲酯、磷酸乙酯、磷酸二乙酯、磷酸單丁酯、磷酸二丁酯等。Specific examples of the phosphate ester include trimethyl phosphate, triethyl phosphate, tributyl phosphate, monomethyl phosphate, dimethyl phosphate, ethyl phosphate, diethyl phosphate, monobutyl phosphate, and phosphoric acid. Dibutyl ester and the like.
該等化合物可單獨使用,亦可組合兩種以上使用。These compounds may be used singly or in combination of two or more.
又,於本發明之底層處理劑,視需要可含有之上述磷酸類及/或磷酸酯化合物(E)之含量,相對於底層處理劑總量,較佳為0.01~20質量%,更佳為0.02~10質量%。上述磷酸類及/或磷酸酯化合物(E)之含量若在該範圍,則由於具有適度之氧化力,故可使金屬材料與樹脂之接著性更為良好。Further, the content of the phosphoric acid and/or the phosphate compound (E) which may be contained in the undertreatment agent of the present invention is preferably 0.01 to 20% by mass, more preferably 0.01 to 20% by mass based on the total amount of the underlying treatment agent. 0.02 to 10% by mass. When the content of the phosphoric acid and/or the phosphate compound (E) is within this range, since the oxidizing power is moderate, the adhesion between the metal material and the resin can be further improved.
本發明之底層處理劑,可含有水分散性氧化矽溶膠、氧化鋁溶膠、氧化鋯溶膠。The undertreatment agent of the present invention may contain a water-dispersible cerium oxide sol, an alumina sol, or a zirconia sol.
於上述水分散性氧化矽溶膠,有由液相合成之液相氧化矽、由氣相合成之氣相氧化矽,而於本發明之底層處理劑可使用任一者。The water-dispersible cerium oxide sol may be a liquid phase cerium oxide synthesized from a liquid phase or a gas phase cerium oxide synthesized from a gas phase, and any of the underlying treating agents of the present invention may be used.
液相氧化矽,具體而言,可舉例如SnowtexC、SnowtexO、SnowtexN、SnowtexS、SnowtexUP、SnowtexPS-M、SnowtexPS-L、Snowtex20、Snowtex30、Snowtex40(皆為日產化學工業(股)製)等,該等可單獨使用一種,亦可併用兩種以上。The liquid phase cerium oxide, for example, Snowtex C, Snowtex O, Snowtex N, Snowtex S, Snowtex UP, Snowtex PS-M, Snowtex PS-L, Snowtex 20, Snowtex 30, Snowtex 40 (all manufactured by Nissan Chemical Industries Co., Ltd.), etc., etc. They may be used alone or in combination of two or more.
又,氣相氧化矽,具體而言,Aerosil50、Aerosil130、Aerosil200、Aerosil300、Aerosil380、AerosilTT600、AerosilMOX80、AerosilMOX170(皆為日本Aerosil(股)製)等,該等可單獨使用一種,亦可併用兩種以上。Further, the gas phase ruthenium oxide, specifically, Aerosil 50, Aerosil 130, Aerosil 200, Aerosil 300, Aerosil 380, Aerosil TT 600, Aerosil MOX 80, Aerosil MOX 170 (all manufactured by Japan Aerosil Co., Ltd.), etc., may be used singly or in combination of two. the above.
又,氧化鋁溶膠,具體而言,可舉例如氧化鋁溶膠100、氧化鋁溶膠200、氧化鋁溶膠520(皆為日產化學工業(股)製)等,該等可單獨使用一種,亦可併用兩種以上。In addition, as the alumina sol, for example, an alumina sol 100, an alumina sol 200, and an alumina sol 520 (all manufactured by Nissan Chemical Industries Co., Ltd.) may be used, and these may be used alone or in combination. Two or more.
又,氧化鋯溶膠,具體而言,可舉例如那諾紐斯ZR-40BL、那諾紐斯ZR-30BS、那諾紐斯ZR-30BH、那諾紐斯ZR-30AL、那諾紐斯ZR-30AH(皆為日產化學工業(股)製)、ZSL-10A、ZSL-10T、ZSL-20N(皆為第一稀元素股份有限公司(股)製)等,該等可單獨使用一種,亦可併用兩種以上。Further, as the zirconia sol, specifically, for example, Nanonus ZR-40BL, Nano Nis ZR-30BS, Nano Nis ZR-30BH, Nano Nis ZR-30AL, Nano Nis ZR -30AH (both manufactured by Nissan Chemical Industry Co., Ltd.), ZSL-10A, ZSL-10T, and ZSL-20N (all of which are manufactured by First Rare Elements Co., Ltd.), etc., which can be used alone. Two or more types can be used in combination.
於本發明之底層處理劑,視需要所添加之上述水分散性氧化矽溶膠之含量,相對於底層處理劑總量,以30質量%以下為佳,較佳為0.01~10質量%,更佳為0.05~10質量%。The content of the water-dispersible cerium oxide sol to be added to the primer of the present invention is preferably 30% by mass or less, preferably 0.01% to 10% by mass, more preferably, based on the total amount of the underlying treatment agent. It is 0.05 to 10% by mass.
本發明之底層處理劑,可含有矽烷耦合劑。The underlayer treating agent of the present invention may contain a decane coupling agent.
上述矽烷耦合劑,具體而言,可舉例如N-β(胺基乙基)γ-胺基丙基三甲氧矽烷、N-β(胺基乙基)γ-胺基丙基甲基二甲氧矽烷、N-β(胺基乙基)γ-胺基丙基三乙氧矽烷、N-β(胺基乙基)γ-胺基丙基甲基二乙氧矽烷、γ-胺基丙基三乙氧矽烷、γ-胺基丙基三甲氧矽烷、N-苯基-γ-胺基丙基三甲氧矽烷、N-苯基-γ-胺基丙基三乙氧矽烷、γ一甲基丙烯氧基丙基三甲氧矽烷、γ一甲基丙烯氧基丙基甲基二甲氧矽烷、γ-甲基丙烯氧基丙基三乙氧矽烷、γ一甲基丙烯氧基丙基甲基二乙氧矽烷、N-β-(N-乙烯基苄基胺基乙基)γ-胺基丙基三甲氧矽烷、N-β-(N-乙烯基苄基胺基乙基)γ-胺基丙基甲基二甲氧矽烷、N-β-(N-乙烯基苄基胺基乙基)γ-胺基丙基三乙氧矽烷、N-β-(N-乙烯基苄基胺基乙基)γ-胺基丙基甲基甲基二乙氧矽烷、γ-環氧丙氧基丙基三甲氧矽烷、γ-環氧丙氧基丙基甲基二甲氧矽烷、γ-環氧丙氧基丙基三乙氧矽烷、γ-環氧丙氧基丙基甲基二乙氧矽烷、2-(3,4-環氧基環己基)乙基三甲氧矽烷、γ-巰基丙基三甲氧矽烷、γ-巰基丙基甲基二甲氧矽烷、γ-巰基丙基三乙氧矽烷、γ-巰基丙基甲基二乙氧矽烷、甲基三甲氧矽烷、二甲基二甲氧矽烷、甲基三乙氧矽烷、二甲基二乙氧矽烷、乙烯基三乙醯氧矽烷、γ-氯丙基三甲氧矽烷、γ-氯丙基甲基二甲氧矽烷、γ-氯丙基三乙氧矽烷、γ-氯丙基甲基二乙氧矽烷、六甲基二矽氮烷、γ-苯胺基丙基三甲氧矽烷、γ-苯胺基丙基甲基二甲氧矽烷、γ-苯胺基丙基三乙氧矽烷、γ-苯胺基丙基甲基二乙氧矽烷、乙烯基三甲氧矽烷、乙烯基甲基二甲氧矽烷、乙烯基三乙氧矽烷、乙烯基甲基二乙氧矽烷、十八基二甲基[3-(三甲氧基矽烷基)丙基]氯化銨、十八基二甲基[3-(甲基二甲氧基矽烷基)丙基]氯化銨、十八基二甲基[3-(三乙氧基矽烷基)丙基]氯化銨、十八基二甲基[3-(甲基二乙氧基矽烷基)丙基]氯化銨、γ-氯丙基甲基二甲氧矽烷、γ-巰基丙基甲基二甲氧矽烷、甲基三氯矽烷、二甲基二氯矽烷、三甲基氯矽烷等,該等可單獨使用一種,亦可併用兩種以上。The above decane coupling agent may, for example, be, for example, N-β(aminoethyl)γ-aminopropyltrimethoxyoxane or N-β(aminoethyl)γ-aminopropylmethylmethyl Oxane, N-β (aminoethyl) γ-aminopropyl triethoxy decane, N-β (aminoethyl) γ-aminopropyl methyl diethoxy decane, γ-aminopropyl Triethoxy oxane, γ-aminopropyltrimethoxy decane, N-phenyl-γ-aminopropyltrimethoxy decane, N-phenyl-γ-aminopropyltriethoxy decane, γ-A Propenyloxypropyltrimethoxydecane, γ-methacryloxypropylmethyldimethoxydecane, γ-methylpropoxypropyltriethoxysilane, γ-methylpropoxypropylpropyl Diethoxy oxane, N-β-(N-vinylbenzylaminoethyl) γ-aminopropyltrimethoxy decane, N-β-(N-vinylbenzylaminoethyl) γ- Aminopropylmethyldimethoxydecane, N-β-(N-vinylbenzylaminoethyl)γ-aminopropyltriethoxyoxane, N-β-(N-vinylbenzylamine Benzyl) γ-aminopropylmethylmethyldiethoxy decane, γ-glycidoxypropyltrimethoxy decane, γ-glycidoxypropylmethyldimethoxy decane, - glycidoxypropyl triethoxy decane, γ-glycidoxypropylmethyldiethoxy decane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxy decane, γ- Mercaptopropyltrimethoxy decane, γ-mercaptopropylmethyldimethoxydecane, γ-mercaptopropyltriethoxy decane, γ-mercaptopropylmethyldiethoxy decane, methyltrimethoxy decane, dimethyl Dimethoxy decane, methyl triethoxy decane, dimethyl diethoxy decane, vinyl triethoxy decane, γ-chloropropyl trimethoxy decane, γ-chloropropyl methyl dimethoxy decane, γ -Chloropropyltriethoxy decane, γ-chloropropylmethyldiethoxy decane, hexamethyldioxane, γ-anilinopropyltrimethoxy decane, γ-anilinopropylmethyldimethoxy Decane, γ-anilinopropyl triethoxy decane, γ-anilinopropyl methyldiethoxy decane, vinyl trimethoxy decane, vinyl methyl dimethoxy decane, vinyl triethoxy decane, vinyl Methyldiethoxy decane, octadecyldimethyl[3-(trimethoxydecyl)propyl]ammonium chloride, octadecyldimethyl[3-(methyldimethoxydecyl)propane Ammonium chloride, octadecyl dimethyl [3- (triethoxydecyl)propyl]ammonium chloride, octadecyldimethyl[3-(methyldiethoxydecyl)propyl]ammonium chloride, γ-chloropropylmethyl dimethyl Oxy decane, γ-mercaptopropyl dimethyl dimethyl decane, methyl trichloro decane, dimethyl dichloro decane, trimethyl chloro decane, etc. may be used alone or in combination of two or more.
於本發明之底層處理劑,視需要所添加之上述矽烷耦合劑之含量,相對於底層處理劑總量,以30質量%以下為佳,較佳為0.01~10質量%,更佳為0.05~10質量%。The content of the above-mentioned decane coupling agent to be added to the primer of the present invention is preferably 30% by mass or less, more preferably 0.01 to 10% by mass, even more preferably 0.05%, based on the total amount of the underlying treatment agent. 10% by mass.
本發明之底層處理劑,可含有選自三唑、苯并三唑、四唑、咪唑、噻唑、吡唑、異噁唑、吲唑及三嗪硫醇所構成中群中之至少一種。The undertreatment agent of the present invention may contain at least one selected from the group consisting of triazole, benzotriazole, tetrazole, imidazole, thiazole, pyrazole, isoxazole, oxazole and triazine thiol.
此種化合物,具體而言,可舉例如1,2,3-三唑、1,2,4-三唑、甲苯基三唑、5一甲基三唑;Specific examples of such a compound include 1,2,3-triazole, 1,2,4-triazole, tolyltriazole, and 5-methyltriazole;
1,2,3-苯并三唑、1-羥基苯并三唑、1-胺基苯并三唑、1-(羥基甲基)苯并三唑、羧基苯并三唑;1,2,3-benzotriazole, 1-hydroxybenzotriazole, 1-aminobenzotriazole, 1-(hydroxymethyl)benzotriazole, carboxybenzotriazole;
四、5-胺基四唑、1一甲基四唑、2一甲基四唑、1-苯基四唑、5-苯基四唑;4-, 5-aminotetrazole, 1-methyltetrazole, 2-methyltetrazole, 1-phenyltetrazole, 5-phenyltetrazole;
咪唑、1一甲基咪唑、1-乙基咪唑、1-丙基咪唑、1-苯基咪唑、1-苄基咪唑、1-乙烯基咪唑、1-羥基乙基咪唑、2-甲基咪唑、2-乙基咪唑、2-丙基咪唑、2-異丙基咪唑、2-丁基咪唑、2-十一基咪唑、2-十七基咪唑、2-苯基咪唑、2-苄基咪唑、4-甲基咪唑、4-苯基咪唑、4-苄基咪唑、1,,2-二甲基咪唑、1,4-二甲基咪唑、1,5-二甲基咪唑、1-乙基-2-甲基咪唑、1-乙烯基-2-甲基咪唑、2,4-二甲基咪唑、2-乙基-4-甲基咪唑、2-苯基-4-甲基咪唑、2-丁基-4-羥基甲基咪唑、2-丁基-4-甲醯基咪唑、2,4-二苯基咪唑、4,5-二甲基咪唑、4,5-二苯基咪唑、1-苄基-2-甲基咪唑、1-苄基-2-苯基咪唑、1,2,5-三甲基咪唑、1,4,5-三甲基咪唑、1-甲基-4,5-二苯基咪唑、2-甲基-4,5-二苯基咪唑、2,4,5-三甲基咪唑、2,4,5-三苯基咪唑、1-氰基乙基-2-甲基咪唑、1-氰基乙基-2-乙基-4-甲基咪唑、1-氰基乙基-2-十一基咪唑、1-氰基乙基-2-苯基咪唑苯并咪唑、噻唑、吡唑、異噁唑、吲唑;Imidazole, 1-methylimidazole, 1-ethylimidazole, 1-propylimidazole, 1-phenylimidazole, 1-benzylimidazole, 1-vinylimidazole, 1-hydroxyethylimidazole, 2-methylimidazole , 2-ethylimidazole, 2-propylimidazole, 2-isopropylimidazole, 2-butylimidazole, 2-undecylimidazole, 2-heptadecylimidazole, 2-phenylimidazole, 2-benzyl Imidazole, 4-methylimidazole, 4-phenylimidazole, 4-benzylimidazole, 1,2-dimethylimidazole, 1,4-dimethylimidazole, 1,5-dimethylimidazole, 1- Ethyl-2-methylimidazole, 1-vinyl-2-methylimidazole, 2,4-dimethylimidazole, 2-ethyl-4-methylimidazole, 2-phenyl-4-methylimidazole , 2-butyl-4-hydroxymethylimidazole, 2-butyl-4-carbamimidazole, 2,4-diphenylimidazole, 4,5-dimethylimidazole, 4,5-diphenyl Imidazole, 1-benzyl-2-methylimidazole, 1-benzyl-2-phenylimidazole, 1,2,5-trimethylimidazole, 1,4,5-trimethylimidazole, 1-methyl -4,5-diphenylimidazole, 2-methyl-4,5-diphenylimidazole, 2,4,5-trimethylimidazole, 2,4,5-triphenylimidazole, 1-cyano Ethyl-2-methylimidazole, 1-cyanoethyl-2-ethyl-4-methylimidazole, 1-cyanoethyl-2-undecylimidazole, 1-cyano Ethyl-2-phenylimidazole, benzimidazole, thiazole, pyrazole, isoxazole, indazole;
1,3,5-三嗪-2,4,6-三硫醇、1,3,5-三嗪-2,4,8-三硫醇、2-甲基胺基-1,3,5-三嗪-4,6-二硫醇、2-苯胺基-1,3,5-三嗪-4,6-二硫醇、2-二甲基胺基-1,3,5-三嗪-4,6-二硫醇、2-二正丁基胺基-1,3,5-三嗪-4,6-二硫醇、2-二烯丙基胺基-1,3,5-三嗪-4,6-二硫醇、2-(3’-羥基苯胺基)-1,3,5-三嗪-4,6-二硫醇、2-環己基胺基-1,3,5-三嗪-4,6-二硫醇、2-(3’-甲基苯基胺基)-1,3,5-三嗪-4,6-二硫醇、2-苄基胺基-1,3,5-三嗪-4,6-二硫醇、2-(3’-溴苯基胺基)-1,3,5-三嗪-4,6-二硫醇、2-(3’,4’-硫代苯基硫代)-1,3,5-三嗪-4,6-二硫醇、2-甲氧基-1,3,5-三嗪-4,6-二硫醇、2-(2’-羥基乙基胺基)-1,3,5-三嗪-4,6-二硫醇等,該等可單獨使用一種,亦可併用兩種以上。1,3,5-triazine-2,4,6-trithiol, 1,3,5-triazine-2,4,8-trithiol, 2-methylamino-1,3,5 -Triazine-4,6-dithiol, 2-anilino-1,3,5-triazine-4,6-dithiol, 2-dimethylamino-1,3,5-triazine -4,6-dithiol, 2-di-n-butylamino-1,3,5-triazine-4,6-dithiol, 2-diallylamino-1,3,5- Triazine-4,6-dithiol, 2-(3'-hydroxyanilino)-1,3,5-triazine-4,6-dithiol, 2-cyclohexylamino-1,3, 5-triazine-4,6-dithiol, 2-(3'-methylphenylamino)-1,3,5-triazine-4,6-dithiol, 2-benzylamino group -1,3,5-triazine-4,6-dithiol, 2-(3'-bromophenylamino)-1,3,5-triazine-4,6-dithiol, 2- (3',4'-thiophenylthio)-1,3,5-triazine-4,6-dithiol, 2-methoxy-1,3,5-triazine-4,6 - Dithiol, 2-(2'-hydroxyethylamino)-1,3,5-triazine-4,6-dithiol, etc. These may be used alone or in combination of two or more.
於本發明之底層處理劑,視需要所添加之該等化合物之含量,相對於底層處理劑總量,以30質量%以下為佳,較佳為0.01~10質量%,更佳為0.05~5質量%。The amount of the compound to be added to the primer of the present invention is preferably 30% by mass or less, more preferably 0.01 to 10% by mass, still more preferably 0.05 to 5, based on the total amount of the underlying treatment agent. quality%.
本發明之底層處理劑,為了使金屬材料與樹脂之接著性更為良好,由提升金屬材料與樹脂之親和性的觀點考量,可含有溶劑中溶解或分散有樹脂之狀態者。In order to improve the adhesion between the metal material and the resin, the underlayer treatment agent of the present invention may contain a state in which a resin is dissolved or dispersed in a solvent from the viewpoint of improving the affinity between the metal material and the resin.
具體而言,可舉例如,在溶劑中溶解或分散有聚烯烴樹脂、環氧樹脂、丙烯酸酯樹脂、胺基甲酸酯樹脂、苯酚樹脂、尿素樹脂、三聚氰胺樹脂、聚醯胺、聚醯亞胺、聚胺、尼龍樹脂、聚苯硫等之狀態者。Specifically, for example, a polyolefin resin, an epoxy resin, an acrylate resin, a urethane resin, a phenol resin, a urea resin, a melamine resin, a polyamide, or a polyphthalamide may be dissolved or dispersed in a solvent. State of amine, polyamine, nylon resin, polyphenylene sulfide, etc.
又,該等樹脂,亦可為以胺基、羥基、羥甲基等羥烷基、羧基、馬來酸基、碸基、膦酸基、環氧基、碳二醯亞胺基、異氰酸酯基等之官能基加以變性者。Further, the resins may be a hydroxyalkyl group such as an amine group, a hydroxyl group or a methylol group, a carboxyl group, a maleic acid group, a decyl group, a phosphonic acid group, an epoxy group, a carbodiimide group or an isocyanate group. Such functional groups are transgendered.
又,將上述樹脂溶解或分散於溶劑之方法,並無特別限定,例如,可藉由添加界面活性劑使其乳化等之以往習知之方法來進行。Further, the method of dissolving or dispersing the above resin in a solvent is not particularly limited, and for example, it can be carried out by a conventionally known method of emulsification by adding a surfactant.
此處,上述溶劑可使用各種溶劑,具體而言,較佳可使用例如水;己烷、戊烷等烷系;苯、甲苯等芳香族系;乙醇、1-丁醇、乙賽璐蘇等醇系;四氫呋喃、二噁烷等醚系;乙酸乙酯、乙酸丁氧乙酯等酯系;二甲基甲醯胺、N-甲基吡咯烷酮等醯胺系;二甲亞碸等碸系溶劑;六甲基磷酸三醯胺等磷酸醯胺等。Here, as the solvent, various solvents can be used. Specifically, for example, water; alkane such as hexane or pentane; an aromatic system such as benzene or toluene; ethanol, 1-butanol, and acesulfame An alcohol system; an ether system such as tetrahydrofuran or dioxane; an ester system such as ethyl acetate or butoxyethyl acetate; a guanamine system such as dimethylformamide or N-methylpyrrolidone; and an anthraquinone solvent such as dimethyl hydrazine; A guanamine phosphate such as hexamethylphosphoric acid triamide.
於本發明之底層處理劑,視需要所添加之樹脂溶液、乳膠、懸浮液之含量,相對於底層處理劑總量,較佳為60質量%以下,更佳為1~50質量%。The content of the resin solution, the latex, and the suspension to be added to the primer of the present invention is preferably 60% by mass or less, and more preferably 1 to 50% by mass based on the total amount of the underlying treatment agent.
本發明之底層處理劑,由塗佈於金屬材料表面時之作業性的觀點考量,可視需要含有各種溶劑。The underlayer treatment agent of the present invention contains various solvents as needed from the viewpoint of workability when applied to the surface of a metal material.
此種溶劑,具體而言,可舉例如水;己烷、戊烷等烷系;苯、甲苯等芳香族系;乙醇、1-丁醇、乙賽璐蘇等醇系;四氫呋喃、二噁烷等醚系;乙酸乙酯、乙酸丁氧乙酯等酯系;二甲基甲醯胺、N-甲基吡咯烷酮等醯胺系;二甲亞碸等碸系溶劑;六甲基磷酸三醯胺等磷酸醯胺等。Specific examples of such a solvent include water; an alkyl group such as hexane or pentane; an aromatic system such as benzene or toluene; an alcohol such as ethanol, 1-butanol or acesulfame; tetrahydrofuran or dioxane; and the like. Ether system; esters such as ethyl acetate and butoxyethyl acetate; guanamines such as dimethylformamide and N-methylpyrrolidone; anthraquinone solvents such as dimethyl hydrazine; trimethylamine hexamethylphosphate; Ammonium phosphate and the like.
該等之中,由環境上、經濟上有利之觀點,以水為佳。Among these, water is preferred from an environmentally and economically advantageous point of view.
本發明之金屬材料用底層處理劑之製造方法,對於其之製造方法並無特別限定。例如,可將化合物(A)、彈性體(B)之水分散體、可視需要使用之氧化劑(C)、其他添加劑、水,使用混合機等攪拌機充分混合,藉此來製造。The method for producing the underlayer treatment agent for a metal material of the present invention is not particularly limited in its production method. For example, the compound (A), the aqueous dispersion of the elastomer (B), the oxidizing agent (C) which can be used as needed, other additives, and water can be produced by thoroughly mixing them using a mixer such as a mixer.
本發明之金屬材料之底層處理方法(以下,僅稱為「本發明之底層處理方法」),係具有:將上述本發明之底層處理劑塗佈於金屬材料表面之塗佈步驟、與於該塗佈步驟後,不進行水洗直接乾燥,以形成底層被膜之乾燥步驟。The underlayer treatment method of the metal material of the present invention (hereinafter, simply referred to as "the underlayer treatment method of the present invention") has a coating step of applying the underlayer treatment agent of the present invention to the surface of the metal material, and After the coating step, it is directly dried without washing with water to form a drying step of the underlayer film.
<塗佈步驟><Coating step>
該塗佈步驟,係將上述本發明之底層處理劑塗佈於金屬材料表面之步驟。This coating step is a step of applying the above-mentioned underlayer treating agent of the present invention to the surface of a metal material.
於本發明之底層處理方法,該塗佈步驟中之塗佈方法並無特別限定,可藉由例如噴塗法、浸漬塗佈法、輥塗法、淋幕塗佈法(curtain coating method)、旋塗法或該等之組合等之方法來塗佈。In the underlayer treatment method of the present invention, the coating method in the coating step is not particularly limited, and may be, for example, a spray coating method, a dip coating method, a roll coating method, a curtain coating method, or a spin coating method. Coating by a coating method or a combination of the above.
又,於本發明之底層處理方法,該塗佈步驟中之本發明之底層處理劑之使用條件,並無特別限制。Further, in the underlayer treatment method of the present invention, the conditions of use of the undertreatment agent of the present invention in the coating step are not particularly limited.
例如,塗佈底層處理劑時之處理劑及金屬材料之溫度,較佳為10~90℃,更佳為20~60℃。溫度若為60℃以下,則可抑制多餘能源的使用,故由經濟之觀點較佳。For example, the temperature of the treating agent and the metal material when the undercoating agent is applied is preferably from 10 to 90 ° C, more preferably from 20 to 60 ° C. When the temperature is 60 ° C or lower, the use of excess energy can be suppressed, which is preferable from the viewpoint of economy.
又,塗佈底層處理劑之時間,可適當地加以設定。Further, the time for applying the undercoating agent can be appropriately set.
<乾燥步驟><drying step>
該乾燥步驟,係不進行水洗直接乾燥,以形成底層被膜之步驟。This drying step is a step of directly drying without washing with water to form an underlayer film.
於本發明之底層處理方法,乾燥溫度係隨使用之溶劑而不同,故無特別限定,而例如當使用水作為溶劑時,較佳為50~200℃。In the underlayer treatment method of the present invention, the drying temperature varies depending on the solvent to be used, and is not particularly limited. For example, when water is used as the solvent, it is preferably 50 to 200 °C.
又,所得之底層被膜的膜厚,較佳為0.01~50μm,更佳為0.1~20μm。Further, the film thickness of the obtained underlayer film is preferably from 0.01 to 50 μm, more preferably from 0.1 to 20 μm.
<鍍敷步驟><plating step>
本發明之底層處理方法,藉由於該塗佈步驟之前,含有鍍敷步驟(以電解或化學方式,於金屬材料表面施以由Ni及/或Co所構成之金屬鍍敷,並進行水洗之步驟),可使金屬材料與樹脂之接著性(特別是高溫下之接著性)更為良好。The underlayer treatment method of the present invention comprises a step of plating (electrolyzing or chemically applying a metal plating consisting of Ni and/or Co on the surface of the metal material and performing water washing) before the coating step ), the adhesion between the metal material and the resin (especially the adhesion at high temperatures) can be made better.
以Ni及/或Co所構成之金屬鍍敷之附著量,並無特別限定,而較佳為1~1000000mg/m2 ,更佳為10~1000mg/m2 。只要為該範圍內,接著性更提升。In metal composed of Ni and / or Co plating deposition amount of plating is not particularly limited, but is preferably 1 ~ 1000000mg / m 2, more preferably 10 ~ 1000mg / m 2. As long as it is within the range, the continuation is improved.
又,水洗後,可視需要設置乾燥步驟。乾燥溫度係隨使用之溶劑而不同,故無特別限定,例如當使用水作為溶劑時,較佳為50~200℃。Further, after washing with water, a drying step may be provided as needed. The drying temperature varies depending on the solvent to be used, and is not particularly limited. For example, when water is used as the solvent, it is preferably 50 to 200 °C.
以Ni及/或Co所構成之金屬鍍敷,可藉周知之電鍍法、或無電電鍍法等之鍍敷法來製作。The metal plating made of Ni and/or Co can be produced by a plating method such as a known plating method or an electroless plating method.
以電解方式所進行之Ni及/或Co鍍敷,可將被鍍敷材作為陰極,於陽極與陰極之間充滿鍍敷液後,進行通電,藉此來實施。於陽極側係使用Ni及/或Co金屬,而亦可使用不溶性陽極。Ni and/or Co plating by electrolysis can be carried out by using a material to be plated as a cathode and filling the plating solution between the anode and the cathode. Ni and/or Co metal is used on the anode side, and an insoluble anode can also be used.
Ni鍍敷浴,一般係使用由硫酸鎳、氯化鎳、硼酸所構成之稱為瓦特鍍浴(Watts bath)者。又,亦可於Ni鍍敷浴中添加硫酸鈷(含水合物),作為Ni-Co合金鍍敷。In the Ni plating bath, a Watts bath made of nickel sulfate, nickel chloride or boric acid is generally used. Further, cobalt sulfate (hydrated) may be added to the Ni plating bath to be plated as a Ni-Co alloy.
以化學方式所進行之Ni及/或Co鍍敷,可藉由將被鍍敷材浸漬於以Ni及/或Co鹽、錯合劑、還原劑為主成分之處理液中既定時間來實施。The Ni and/or Co plating which is chemically performed can be carried out by immersing the material to be plated in a treatment liquid containing Ni and/or a Co salt, a crosslinking agent, and a reducing agent as a main component for a predetermined period of time.
鍍Ni,一般係使用次磷酸鹽作為還原劑之次磷酸浴。Ni plating is generally a hypophosphorous acid bath using hypophosphite as a reducing agent.
當金屬材料為銅材料時,於次磷酸浴,具有難以直接析出於銅上的問題。因此,亦可使用:於實施無電鍍Ni前,以鈀稀薄水溶液所進行之觸媒賦予處理的兩段處理的方法;或作為可直接鍍敷於銅上者,係使用除了含有日本特開2000-256866號公報所記載之次磷酸鹽外,亦含有作為第2還原劑之二甲基胺硼烷、作為錯合劑之葡萄糖酸之水系藥劑的方法;或使用日本特開平6-101054號公報所記載之含有鎳化合物及/或鈷化合物與硫脲類之水系藥劑的方法等。When the metal material is a copper material, in the hypophosphorous acid bath, there is a problem that it is difficult to directly precipitate on copper. Therefore, it is also possible to use a method of two-stage treatment of a catalyst-imparting treatment by a palladium thin aqueous solution before performing electroless Ni plating, or as a direct plating on copper, in addition to containing a Japanese special open 2000. In addition to the hypophosphite described in the publication No. 256866, the method further includes a method of using a dimethylamine borane as a second reducing agent, a gluconic acid aqueous reagent as a crosslinking agent, or a method of using Japanese Patent Publication No. 6-100054 A method of containing a nickel compound and/or a cobalt compound and a thiourea aqueous agent, and the like.
關於上述使用含有鎳化合物及/或鈷化合物與硫脲類之水系鍍敷處理液的方法,所使用之鎳化合物,可例示如乙酸鎳、硫酸鎳銨、苯甲酸鎳、溴化鎳、碳酸鎳、氯化鎳、檸檬酸鎳、氫氧化鎳、碘化鎳、硝酸鎳、草酸鎳、氧化鎳、硬脂酸鎳、磺胺酸鎳、硫酸鎳等。The nickel compound used in the above-described method using an aqueous plating solution containing a nickel compound and/or a cobalt compound and a thiourea may, for example, be nickel acetate, nickel ammonium sulfate, nickel benzoate, nickel bromide or nickel carbonate. , nickel chloride, nickel citrate, nickel hydroxide, nickel iodide, nickel nitrate, nickel oxalate, nickel oxide, nickel stearate, nickel sulfamate, nickel sulfate, and the like.
又,鈷化合物,可例示如乙酸鈷、氯化鈷銨、硫酸鈷銨、溴化鈷、碳酸鈷、氯化鈷、硫酸二銨鈷、甲酸鈷、萘酸鈷、硝酸鈷、油酸鈷、草酸鈷、氧化鈷、硬脂酸鈷、硫酸鈷等。Further, examples of the cobalt compound include cobalt acetate, cobalt ammonium chloride, cobalt ammonium sulfate, cobalt bromide, cobalt carbonate, cobalt chloride, cobalt diammonium sulfate, cobalt formate, cobalt naphthalate, cobalt nitrate, cobalt oleate, and the like. Cobalt oxalate, cobalt oxide, cobalt stearate, cobalt sulfate, and the like.
對選自鎳化合物及/或鈷化合物之至少一種化合物之鍍敷處理液的添加量,較佳為0.1~40質量%左右,更佳為0.5~20質量%左右。The amount of the plating treatment liquid to be at least one compound selected from the group consisting of a nickel compound and/or a cobalt compound is preferably from about 0.1 to 40% by mass, more preferably from about 0.5 to 20% by mass.
除選自鎳化合物及鈷化合物之至少一種化合物之外,需要配合硫脲類。藉此,可降低銅系原料之析出電位,而可與鎳或鈷置換。In addition to at least one compound selected from the group consisting of a nickel compound and a cobalt compound, it is necessary to compound a thiourea. Thereby, the precipitation potential of the copper-based raw material can be lowered, and it can be replaced with nickel or cobalt.
硫脲類,可例示如硫脲、二甲基硫脲、三甲基硫脲、烯丙基硫脲、乙醯基硫脲、乙烯基硫脲、苯基硫脲等,可使用該等之至少一種。對鍍敷液之添加量,較佳為0.1~20質量%左右,更佳為0.5~10質量%左右。Examples of the thiourea include thiourea, dimethyl thiourea, trimethyl thiourea, allyl thiourea, acetyl thiourea, vinyl thiourea, phenyl thiourea, etc., which can be used. At least one. The amount of the plating solution added is preferably about 0.1 to 20% by mass, more preferably about 0.5 to 10% by mass.
又,除選自鎳化合物及/或鈷化合物之至少一種化合物、硫脲類之外,視需要可進一步配合螯合劑,具體而言,可例示如乙二胺四乙酸(EDTA)、乙二胺四乙酸二鈉鹽(EDTA‧2Na)、羥基乙基乙二胺三乙酸(HEDTA)、二乙三胺五乙酸(DTPA)、三乙四胺六乙酸(TTHA)、乙二胺四丙酸、乙二胺四亞甲基膦酸、二乙三胺五亞甲基膦酸等、氮三乙酸(NTA)、亞胺二乙酸(IDA)、亞胺二丙酸(IDP)、胺基三亞甲基膦酸、胺基三亞甲基膦酸五鈉鹽、甲胺、乙胺、丙胺、二甲胺、三甲胺、二甲基乙胺、苄胺、2-萘胺、異丁胺、異戊胺、亞甲二胺、乙二胺、四亞甲二胺、五亞甲二胺、六亞甲二胺、二伸乙三胺、四伸乙五胺、五伸乙六胺、六伸乙七胺、桂皮胺、對甲氧基桂皮胺、氨水、羥基亞乙基-1,1-二膦酸、1-羥基亞乙基-1,1-二膦酸三鈉鹽、檸檬酸、酒石酸、蘋果酸、丙二酸等、甘胺酸、丙胺酸、N-甲甘胺酸、胍乙酸、二甲甘胺酸、脲乙酸(hydantoic acid)、胺基戊酸、β-丙胺酸等、纈胺酸、正纈胺酸、白胺酸、正白胺酸、異白胺酸、絲胺酸、半胱胺酸、天冬醯胺酸、天冬胺酸、麩胺酸、鳥胺酸、離胺酸、精胺酸、麩醯胺、二胺基丙酸、瓜胺酸、羥基-L-離胺酸、二胺基丁酸、胺基己二酸、刀豆酸、犬尿胺酸、二胺基庚二酸、升半胱胺酸、組胺酸、甲硫胺酸等、天冬胺醯基-組胺酸、丙胺醯基-丙胺酸、丙胺醯基-β-丙胺酸、β-丙胺醯基-β-丙胺酸、甘胺醯基-離胺酸、丙胺醯基-鳥胺酸、離胺醯基-離胺酸、鳥胺醯基-鳥胺酸、甘胺醯基-鳥胺酸、β-丙胺醯基-離胺醯基-離胺酸、鳥胺醯基-離胺醯基-離胺酸、甘胺醯基-鳥胺醯基-鳥胺酸等、咪唑啉、2,4,5-三苯基-2-咪唑啉、2,2’-雙(2-咪唑啉)、吡啶、嗎啉、二吡啶基、吡唑、三嗪等。Further, in addition to at least one compound selected from the group consisting of a nickel compound and/or a cobalt compound, and a thiourea, a chelating agent may be further blended as needed, and specifically, for example, ethylenediaminetetraacetic acid (EDTA) or ethylenediamine may be exemplified. Disodium tetraacetate (EDTA‧2Na), hydroxyethylethylenediaminetriacetic acid (HEDTA), diethylenetriaminepentaacetic acid (DTPA), triethylenetetramine hexaacetic acid (TTHA), ethylenediaminetetrapropionic acid, Ethylenediamine tetramethylene phosphonic acid, diethylenetriamine penta methylene phosphonic acid, etc., nitrogen triacetic acid (NTA), imine diacetic acid (IDA), imine dipropionic acid (IDP), amine triamethylene Phosphonic acid, aminotrimethylene phosphonic acid pentasodium salt, methylamine, ethylamine, propylamine, dimethylamine, trimethylamine, dimethylethylamine, benzylamine, 2-naphthylamine, isobutylamine, isoprene Amine, Methylenediamine, Ethylenediamine, Tetraethylenediamine, Pentamethylenediamine, Hexamethylenediamine, Diethylenetriamine, Tetraethylenepentamine, Pentaethyleneamine, Liujinyi Heptamine, cinnamamine, p-methoxycinnamamine, ammonia, hydroxyethylidene-1,1-diphosphonic acid, 1-hydroxyethylidene-1,1-diphosphonic acid trisodium salt, citric acid, tartaric acid , malic acid, malonic acid, etc., glycine, alanine , N-methylglycine, indole acetic acid, dimethylglycine, hydantoic acid, valeric acid, β-alanine, valine, ortho-amine, leucine, white Aminic acid, isoleucine, serine, cysteine, aspartic acid, aspartic acid, glutamic acid, ornithine, lysine, arginine, glutamine, diamine Propionate, citrulline, hydroxy-L-isoamine, diaminobutyric acid, amino adipic acid, concanavalin, kynurenic acid, diaminopimelic acid, cysteine, Histamine, methionine, etc., aspartame-histamine, alanine-alanine, propylamine-β-alanine, β-alaninyl-β-alanine, glycine -Amino acid, alanine-ornithine, amidino-isoamine, aminyl-ornithine, glycidyl-ornithine, beta-alanamine-isoamine Amino acid, aminoxime-aminoxime-lysine, glycyl-guanamine-ornyl-ornithine, imidazoline, 2,4,5-triphenyl-2- Imidazoline, 2,2'-bis(2-imidazoline), pyridine, morpholine, dipyridyl, pyrazole, triazine, and the like.
螯合劑之配合量,較佳為在鍍敷處理液中,為0.1~50質量%左右,更佳為0.5~10質量%。The amount of the chelating agent is preferably from 0.1 to 50% by mass, more preferably from 0.5 to 10% by mass, based on the plating treatment liquid.
鍍敷處理液之pH並無特別限定,但以pH1~8為佳。當進行pH調整時,可視需要使用HCl、H2 SO4 等酸或NaOH、NH3 等鹼化合物。The pH of the plating treatment liquid is not particularly limited, but is preferably pH 1 to 8. When pH adjustment is performed, an acid such as HCl or H 2 SO 4 or an alkali compound such as NaOH or NH 3 may be used as needed.
又,於該鍍敷處理液中,亦可添加非離子性、陽離子性、陰離子性、兩性等界面活性劑,藉此,可降低觸媒液之表面張力,使銅系原料表面之觸媒活性均一。Further, in the plating treatment liquid, a surfactant such as nonionic, cationic, anionic or amphoteric may be added, whereby the surface tension of the catalyst liquid can be lowered, and the catalytic activity of the surface of the copper-based raw material can be reduced. Uniform.
又,亦可添加鹽酸-氯化鉀、苯二甲酸氫鉀-鹽酸、苯二甲酸氫鉀-氫氧化鈉、磷酸二氫鉀-氫氧化鈉、硼酸-氫氧化鈉、碳酸氫鈉-氫氧化鈉、磷酸二氫鈉-氫氧化鈉、氫氧化鈉-氯化鉀、三(羥基甲基)胺基甲烷-鹽酸、乙酸鈉-乙酸等作為pH緩衝劑。界面活性劑及pH緩衝劑,可視需要單獨或適當混合使用。Further, hydrochloric acid-potassium chloride, potassium hydrogen phthalate-hydrochloric acid, potassium hydrogen phthalate-sodium hydroxide, potassium dihydrogen phosphate-sodium hydroxide, boric acid-sodium hydroxide, sodium hydrogencarbonate-hydrogen peroxide may be added. Sodium, sodium dihydrogen phosphate-sodium hydroxide, sodium hydroxide-potassium chloride, tris(hydroxymethyl)aminomethane-hydrochloric acid, sodium acetate-acetic acid or the like is used as a pH buffering agent. The surfactant and pH buffer may be used alone or in combination as needed.
使用該鍍敷處理液之處理法,可於液溫10~90℃左右(較佳為25~70℃左右)之觸媒液中,浸漬被處理物10秒~20分鐘左右,視需要攪拌鍍敷液、搖動鍍敷液,藉此可於被鍍敷物表面均勻地形成鍍敷被膜。By using the treatment method of the plating treatment liquid, the material to be treated may be immersed in a catalyst liquid having a liquid temperature of about 10 to 90 ° C (preferably about 25 to 70 ° C) for about 10 seconds to 20 minutes, and optionally stirred. The plating solution is shaken and the plating solution is shaken, whereby the plating film can be uniformly formed on the surface of the object to be plated.
本發明之附有底層被膜之金屬材料,係使用上述本發明之底層處理劑進行表面處理所得之金屬材料,較佳為,藉由上述本發明之底層處理方法處理所得之金屬材料。The metal material to which the underlayer film of the present invention is attached is a metal material obtained by surface treatment using the above-described underlayer treatment agent of the present invention, and preferably the metal material obtained by the above-described underlayer treatment method of the present invention.
以本發明之底層處理方法所得之金屬材料上的底層被膜,較佳為,於底層被膜之金屬材料側之表面附近(較佳為,距底層被膜之金屬材料側之表面2μm以內,更佳為1μm以內),含有來自經處理之金屬材料的金屬原子。更具體而言,較佳為,來自該金屬材料之金屬原子被濃縮於底層被膜之金屬材料側之表層,金屬原子之一部分以金屬狀態存在。例如,若使用銅箔作為金屬材料,銅原子被濃縮於底層被膜之金屬材料側之表層,而其一部分以金屬狀態存在。當使用其他之金屬材料(例如,鋁、鎳)時,亦相同。The underlayer film on the metal material obtained by the underlayer treatment method of the present invention is preferably in the vicinity of the surface of the metal material side of the underlayer film (preferably, within 2 μm from the surface of the metal material side of the underlayer film, more preferably Within 1 μm), containing metal atoms from the treated metal material. More specifically, it is preferable that the metal atom from the metal material is concentrated on the surface layer of the metal material side of the underlayer film, and one part of the metal atom exists in a metal state. For example, if a copper foil is used as the metal material, the copper atoms are concentrated on the surface layer on the side of the metal material of the underlayer film, and a part thereof is present in a metallic state. The same is true when other metal materials (for example, aluminum, nickel) are used.
再者,當底層處理劑含有作為氧化劑(C)之氧化數為4或5之VA族元素化合物、及/或氧化數為6之VIA族元素化合物時,選自釩、鈮、鉭、鉬、及鎢所構成之群中之至少一種金屬原子被濃縮存在於底層被膜之金屬材料側之表面附近(與上述相同之範圍)。亦即,釩等之金屬元素、及來自金屬材料之金屬原子被濃縮於底層被膜之金屬材料側之表面附近。Further, when the underlayer treatment agent contains a compound of a group VA having an oxidation number of 4 or 5 as an oxidizing agent (C), and/or a compound of a group VIA having an oxidation number of 6, it is selected from the group consisting of vanadium, niobium, tantalum, and molybdenum. At least one metal atom of the group consisting of tungsten and tungsten is concentrated in the vicinity of the surface of the metal material side of the underlayer film (the same range as described above). That is, a metal element such as vanadium or the like and a metal atom derived from the metal material are concentrated near the surface of the metal material side of the underlayer film.
得到此種被膜構造之機制雖尚未明瞭,但可推測有如下之可能性:於底層處理時,藉氧化劑(C)等而由金屬材料溶析之金屬離子,於金屬材料之附近,由於化合物(A)之還原作用還原而再度成為金屬狀態並進入底層被膜中。其結果,於底層被膜之金屬材料附近,形成底層被膜與金屬材料之共存區域,可推測為展現本發明之底層被膜-金屬材料間之密合力的原因之一。Although the mechanism for obtaining such a film structure has not been clarified, it is presumed that there is a possibility that a metal ion which is eluted from a metal material by an oxidizing agent (C) or the like in the vicinity of the metal material due to the compound ( The reduction of A) is reduced and becomes a metallic state again and enters the underlying film. As a result, a coexistence region between the underlayer film and the metal material is formed in the vicinity of the metal material of the underlayer film, and it is presumed to be one of the causes for exhibiting the adhesion between the underlying film-metal material of the present invention.
以本發明之金屬材料用底層處理劑處理之金屬材料,與以往技術不同,可抑制金屬材料表面之粗化。The metal material treated with the underlying treatment agent for the metal material of the present invention can suppress the roughening of the surface of the metal material unlike the prior art.
特別是於印刷配線板,當應用於使用高頻波形作為訊號之用途時,如日本特開平7-314603號公報所記載,由集膚效應的觀點,較佳為使用表面粗糙度(以Ra計)為0.35μm以下(更佳為0.2μm以下)之銅箔。In particular, in the case of using a high-frequency waveform as a signal, as described in Japanese Laid-Open Patent Publication No. Hei 7-314603, it is preferable to use surface roughness (in terms of Ra). It is a copper foil of 0.35 μm or less (more preferably 0.2 μm or less).
藉由使用有本發明之金屬材料用底層處理劑的處理,可抑制金屬表面粗糙度之變化且提升與樹脂之密合性,具體而言,可使處理後之金屬表面粗糙度(Ra1 )相對於處理前之金屬表面粗糙度(Ra0 )之變化△Ra在0.5μm以下,較佳在0.3μm以下。By using the treatment with the underlying treatment agent for the metal material of the present invention, the change in the surface roughness of the metal can be suppressed and the adhesion to the resin can be improved. Specifically, the surface roughness (Ra 1 ) of the treated metal can be improved. The change ΔRa with respect to the surface roughness (Ra 0 ) of the metal before the treatment is 0.5 μm or less, preferably 0.3 μm or less.
自以往即使用之以蝕刻粗化的方法,即使使用金屬材料表面經粗化,表面粗糙度(以Ra計)為0.2μm以下之銅箔時,通常其表面平均粗糙度Ra亦會超過1μm,並無法得到如本發明之效果。Since the method of etching roughening has been used in the past, even when a copper foil having a surface roughness (in terms of Ra) of 0.2 μm or less is used, the surface average roughness Ra is usually more than 1 μm. The effect as the present invention cannot be obtained.
該△Ra之測定法,係將本發明之附有底層被膜之金屬材料及處理前之金屬材料埋入樹脂,以1萬倍之倍率進行截面SEM觀察,由金屬表面粗糙度圖分別計算Ra1 、Ra0 ,從而計算出△Ra(=Ra1 -Ra0 )。In the method of measuring ΔRa, the metal material with the underlying film of the present invention and the metal material before the treatment are embedded in the resin, and the cross-sectional SEM observation is performed at a magnification of 10,000 times, and Ra 1 is calculated from the roughness map of the metal surface, respectively. And R a0 , thereby calculating ΔRa (=Ra 1 -Ra 0 ).
又,平均表面粗糙度Ra(算術平均表面粗糙度Ra),係根據JIS B 0601以Ra簡寫表示之值,係表示距表面粗糙度之值之平均曲線之絕對值偏差的平均值。Further, the average surface roughness Ra (arithmetic average surface roughness Ra) is a value represented by abbreviated value of Ra according to JIS B 0601, and is an average value indicating the deviation of the absolute value of the average curve from the value of the surface roughness.
以上述方法形成於金屬材料上之底層被金屬模具有優異之平坦性。具體而言,底層被膜之平均表面粗糙度Ra,較佳為0.5μm以下,更佳為0.3μm以下。關於下限,愈小愈佳,以0為佳。若底層被膜之平均表面粗糙度為上述範圍內,則於製作印刷配線基板時,可使積層於底層被膜上之預浸體等之樹脂層薄化,於經濟上有利。The underlayer formed on the metal material by the above method is excellent in flatness by the metal mold. Specifically, the average surface roughness Ra of the underlayer film is preferably 0.5 μm or less, more preferably 0.3 μm or less. Regarding the lower limit, the smaller the better, the better is 0. When the average surface roughness of the underlying film is within the above range, it is economically advantageous to reduce the thickness of the resin layer such as the prepreg laminated on the underlying film when the printed wiring board is produced.
本發明之積層構件,係具有上述本發明之附有底層被膜之金屬材料、與設置於底層被膜上之樹脂層。The laminated member of the present invention has the above-described metal material with a primer film of the present invention and a resin layer provided on the underlayer film.
圖1,係顯示本發明之積層構件之示意截面圖。圖1所示之積層構件1,具有金屬材料2、使用本發明之底層處理劑形成於金屬材料2上之底層被膜3、與設置於底層被膜3上之樹脂層4。Fig. 1 is a schematic cross-sectional view showing a laminated member of the present invention. The laminated member 1 shown in Fig. 1 has a metal material 2, an underlayer film 3 formed on the metal material 2 using the underlayer treating agent of the present invention, and a resin layer 4 provided on the underlying film 3.
樹脂層之材料,並無特別限定,可舉例如丙烯酸樹脂、聚烯烴樹脂、聚酯樹脂、聚二氯亞乙烯、聚碳酸酯、聚碸、聚苯硫醚、液晶聚合物、環氧樹脂、苯酚樹脂、尿素樹脂、三聚氰胺樹脂、聚醯亞胺、聚胺基甲酸酯樹脂、雙馬來亞醯胺‧三嗪樹脂、聚苯醚、氰酸酯、醯胺纖維、氟纖維、芳香族聚醚酮樹脂、尼龍樹脂等,該等可單獨使用一種,亦可併用兩種以上。該等樹脂亦可以官能基加以變性。The material of the resin layer is not particularly limited, and examples thereof include acrylic resin, polyolefin resin, polyester resin, polydivinylidene chloride, polycarbonate, polyfluorene, polyphenylene sulfide, liquid crystal polymer, and epoxy resin. Phenol resin, urea resin, melamine resin, polyimine, polyurethane resin, bismaleimide ‧ triazine resin, polyphenylene ether, cyanate ester, guanamine fiber, fluorine fiber, aromatic The polyether ketone resin, the nylon resin, etc. may be used alone or in combination of two or more. These resins can also be denatured by functional groups.
又,樹脂層,由強化提升之觀點考量,亦可含有玻璃纖維、碳酸鈣、醯胺纖維、石墨等填料。Further, the resin layer may be a filler such as glass fiber, calcium carbonate, guanamine fiber or graphite, as considered from the viewpoint of strengthening and strengthening.
樹脂層之材料之較佳樣態之一,可舉例如預浸體。所謂預浸體,係指於熱硬化性樹脂含浸片狀之纖維基材,呈半硬化狀態者。One of the preferred aspects of the material of the resin layer may, for example, be a prepreg. The prepreg refers to a fiber substrate in which a sheet-like fibrous substrate is impregnated with a thermosetting resin, and is in a semi-hardened state.
片狀之纖維基材之材質之例,可舉例如E玻璃、D玻璃、S玻璃及Q玻璃等之無機物之纖維、醯胺、聚醯亞胺、聚酯及聚四氟乙烯等之有機物之纖維、以及該等之混合物。該等之纖維基材,具有例如織布、不織布、粗紗、切股氈(chopped strand mat)及表面氈(surfacing mat)等形狀,材質及形狀,係根據作為目標之成形物之用途、性能來加以選擇,視需要可單獨地、或組合兩種以上之材質及形狀。Examples of the material of the sheet-like fibrous base material include fibers of an inorganic material such as E glass, D glass, S glass, and Q glass, and organic substances such as decylamine, polyimine, polyester, and polytetrafluoroethylene. Fiber, and mixtures of these. The fiber base material has a shape, a material, and a shape such as a woven fabric, a non-woven fabric, a roving, a chopped strand mat, and a surfacing mat, depending on the use and performance of the intended molded product. Alternatively, two or more materials and shapes may be used alone or in combination.
熱硬化性樹脂,並無特別限定,而較佳可舉例如環氧樹脂、苯酚樹脂、聚酯樹脂、聚醯亞胺樹脂、雙馬來亞醯胺三嗪樹脂、氰酸酯樹脂、或該等之變性物等。The thermosetting resin is not particularly limited, and preferably, for example, an epoxy resin, a phenol resin, a polyester resin, a polyimide resin, a bismaleimide triazine resin, a cyanate resin, or the like Denatures, etc.
本發明之積層構件,可藉由於上述本發明之附有底層被膜之金屬材料,透過底層被膜接合樹脂層來製得。The laminate member of the present invention can be obtained by bonding the metal layer with the underlayer film of the present invention to the resin layer through the underlayer film.
接合之方法,並無特別限定,具體而言,於樹脂層為環氧樹脂的情形,可舉例如:(1)於附有底層被膜之金屬材料的底層被膜,塗佈未硬化之液狀環氧樹脂後,使其乾燥、硬化,藉此形成樹脂層之塗佈法;(2)將環氧樹脂膜積層於附有底層被膜之金屬材料的底層被膜,使底層被膜與環氧樹脂接觸,然後進行熱壓之積層法;(3)將附有底層被膜之金屬材料安裝於金屬模具,以與底層被膜接觸之方式,將熔融之環氧樹脂射出於金屬模具內,藉此形成環氧樹脂層之射出成形接著法等。The bonding method is not particularly limited. Specifically, in the case where the resin layer is an epoxy resin, for example, (1) a primer film of a metal material to which a primer film is attached, and an unhardened liquid ring is applied. After the oxygen resin, it is dried and hardened to form a coating method of the resin layer; (2) an epoxy resin film is laminated on the underlying film of the metal material to which the underlying film is attached, and the underlying film is brought into contact with the epoxy resin. Then, a lamination method of hot pressing is performed; (3) a metal material with an underlying film is mounted on the metal mold, and the molten epoxy is injected into the metal mold in contact with the underlying film, thereby forming an epoxy resin. The injection molding of the layer is followed by a method or the like.
於本發明之積層構件,金屬材料與透過底層被膜接著之樹脂層之接著強度優異。特別是具有高溫下之接著特性優異之特徵。又,所形成之底層被膜之耐酸性亦優異,故可抑制印刷配線基板之製作時所產生之粉紅圈(pink ring)等之不良情形。再者,底層被膜之耐濕性亦優異,於高濕度環境下顯示有優異之接著強度。In the laminated member of the present invention, the metal material and the resin layer which is passed through the underlying film are excellent in adhesion strength. In particular, it has characteristics of excellent adhesion properties at high temperatures. Further, since the formed underlayer film is excellent in acid resistance, it is possible to suppress problems such as a pink ring generated during the production of the printed wiring board. Further, the underlying film is also excellent in moisture resistance and exhibits excellent bonding strength in a high humidity environment.
如上述,本發明之金屬材料用底層處理劑,可在不需將金屬材料表面粗化下,使金屬材料與預浸體等樹脂之接著性(特別是高溫下之接著性)為良好。又,使用該底層處理劑之處理方法,與以往技術相比可抑制廢液等之產生,環境負荷小。又,由於該底層處理劑可適用於塗佈方法,故亦可較以往減少處理步驟數、且亦可縮短處理時間,故可大幅地提升生產性。As described above, the primer for a metal material according to the present invention can improve the adhesion (especially the adhesion at a high temperature) of the metal material to the resin such as the prepreg without roughening the surface of the metal material. Moreover, the treatment method using the underlying treatment agent can suppress the generation of waste liquid or the like as compared with the prior art, and the environmental load is small. Further, since the undercoating agent can be applied to the coating method, the number of processing steps can be reduced as compared with the prior art, and the processing time can be shortened, so that productivity can be greatly improved.
[實施例][Examples]
以下揭示實施例以具體說明本發明。惟,本發明並不限於該等實施例。The examples are disclosed below to specifically illustrate the invention. However, the invention is not limited to the embodiments.
附有底層被膜之金屬材料之製作Production of metal materials with underlying film
如後述之實施例及比較例所示,使用各種底層處理劑,對被處理材施以以下之處理步驟,而得到附有底層被膜之金屬材料。As shown in the examples and comparative examples described later, the following treatment steps were applied to the material to be treated using various underlayer treatment agents to obtain a metal material to which the underlayer film was attached.
[被處理材][treated material]
被處理材之簡稱與細目示於以下。The abbreviations and details of the materials to be processed are shown below.
‧銅箔:電解銅箔(純度99.8質量%以上)、厚度18μm、Ra0.3μm‧ Copper foil: Electrolytic copper foil (purity of 99.8 mass% or more), thickness of 18 μm, Ra 0.3 μm
‧鋁箔(純度99質量%以上)、厚度18μm‧ Aluminum foil (purity of 99% by mass or more) and thickness of 18 μm
‧鋁箔(純度99質量%以上)、厚度50μm‧ Aluminum foil (purity of 99% by mass or more) and thickness of 50 μm
‧鎳箔(純度99質量%以上)、厚度20μm‧ Nickel foil (purity of 99% by mass or more) and thickness of 20 μm
‧SUS304箔、厚度20μm‧SUS304 foil, thickness 20μm
‧SUS430箔、厚度20μm‧SUS430 foil, thickness 20μm
[處理步驟][Processing steps]
處理步驟,係依序以下之步驟(1)~(7)進行。The processing steps are carried out in the following steps (1) to (7).
(1)脫脂(60℃、10分鐘、浸漬法、使用以日本帕卡瀨精公司製之細濾清器(fine cleaner)4360(登錄商標)所調製之5質量%水溶液。又,當被處理材為鋁箔時,使用以日本帕卡瀨精公司製之細濾清器315(登錄商標)所調製之3質量%水溶液。)(1) Degreasing (60 ° C, 10 minutes, dipping method, using a 5 mass % aqueous solution prepared by a fine cleaner 4360 (registered trademark) manufactured by Paccarat Co., Ltd., Japan. When the material is aluminum foil, a 3 mass% aqueous solution prepared by a fine filter 315 (registered trademark) manufactured by Paccarat Co., Ltd., Japan is used.)
(2)水洗(常溫、30秒鐘、浸漬法)(2) Washing (normal temperature, 30 seconds, dipping method)
(3)酸洗(常溫、30秒鐘、浸漬法、使用以市售之硫酸所調製成之10%水溶液)(3) Pickling (normal temperature, 30 seconds, dipping method, using a 10% aqueous solution prepared by using commercially available sulfuric acid)
(4)水洗(常溫、30秒鐘、浸漬法)(4) Washing (normal temperature, 30 seconds, dipping method)
(5)除去水分(5) remove moisture
(6)表面處理(如後述)(6) Surface treatment (described later)
(7)加熱乾燥(既定之溫度、5分鐘、熱風烘箱)(7) Heat drying (established temperature, 5 minutes, hot air oven)
[表面處理][surface treatment]
(實施例1)(Example 1)
調整含有化合物(A)之沒食子酸一水合物0.2質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(I-a)。又,彈性體(B),係使用具有羧基及羥甲基之丙烯腈丁二烯苯乙烯橡膠之水分散體(固體成分濃度:47%、pH:8、黏度:45cP、Tg:18℃、比重:1.01、含有陰離子系界面活性劑),調整成上述水溶液中之彈性體(B)之含量。0.2% by mass of gallic acid monohydrate containing compound (A), 30% by mass of acrylonitrile butadiene styrene rubber of elastomer (B), and ammonium metavanadate (V) of oxidizing agent (C) An aqueous solution of a mass % to prepare a primer (Ia). Further, the elastomer (B) is an aqueous dispersion of acrylonitrile butadiene styrene rubber having a carboxyl group and a methylol group (solid content concentration: 47%, pH: 8, viscosity: 45 cP, Tg: 18 ° C, Specific gravity: 1.01, containing an anionic surfactant), adjusted to the content of the elastomer (B) in the above aqueous solution.
於加熱乾燥(溫度:100℃)後,以使膜厚成為2.5μm的方式,進行以棒塗法將底層處理劑(I-a)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (I-a) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 2.5 μm.
(實施例2)(Example 2)
調整含有化合物(A)之間苯三酚(無水)0.2質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(I-b)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。The amount of the acrylonitrile butadiene styrene rubber containing 0.2% by mass of the benzenetriol (anhydrous) in the compound (A), 30% by mass of the acrylonitrile butadiene styrene rubber of the elastomer (B), and the ammonium metavanadate (V) of the oxidizing agent (C) are adjusted. An aqueous solution of a mass % to prepare an underlayer treating agent (Ib). Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:100℃)後,以使膜厚成為2.5μm的方式,進行以棒塗法將底層處理劑(I-b)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (I-b) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 2.5 μm.
(實施例3)(Example 3)
調整含有化合物(A)之兒茶酚0.2質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(I-c)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。An aqueous solution containing 0.2% by mass of catechol of the compound (A), 30% by mass of the acrylonitrile butadiene styrene rubber of the elastomer (B), and 0.5% by mass of ammonium metavanadate (V) of the oxidizing agent (C) The underlying treatment agent (Ic) is obtained. Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:100℃)後,以使膜厚成為2.5μm的方式,進行以棒塗法將底層處理劑(I-c)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (I-c) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 2.5 μm.
(實施例4)(Example 4)
調整含有化合物(A)之阿米酚0.2質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(I-d)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。Adjusting an aqueous solution containing 0.2% by mass of the amino acid of the compound (A), 30% by mass of the acrylonitrile butadiene styrene rubber of the elastomer (B), and 0.5% by mass of ammonium metavanadate (V) of the oxidizing agent (C) The bottom treatment agent (Id) was prepared. Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:100℃)後,以使膜厚成為2.5μm的方式,進行以棒塗法將底層處理劑(I-d)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (I-d) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 2.5 μm.
(實施例5)(Example 5)
調整含有化合物(A)之單寧酸0.1質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠15質量%、與氧化劑(C)之偏釩酸銨(V)0.25質量%的水溶液,製得底層處理劑(I-e)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。於加熱乾燥(溫度:100℃)後,以使膜厚成為0.5μm的方式,進行以棒塗法將底層處理劑(I-e)(溫度25℃)塗佈於銅箔表面上之表面處理。An aqueous solution containing 0.1% by mass of the tannic acid of the compound (A), 15% by mass of the acrylonitrile butadiene styrene rubber of the elastomer (B), and 0.25 mass% of the ammonium metavanadate (V) of the oxidizing agent (C) The bottom treatment agent (Ie) was prepared. Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted. After heating and drying (temperature: 100 ° C), the surface treatment agent (I-e) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 0.5 μm.
(實施例6)(Example 6)
調整含有化合物(A)之單寧酸1質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(I-f)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。An aqueous solution containing 1% by mass of tannic acid of the compound (A), 30% by mass of the acrylonitrile butadiene styrene rubber of the elastomer (B), and 0.5% by mass of ammonium metavanadate (V) of the oxidizing agent (C) The underlayer treatment agent (If) was obtained. Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:100℃)後,以使膜厚成為1.0μm的方式,進行以棒塗法將底層處理劑(I-f)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (I-f) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 1.0 μm.
(實施例7)(Example 7)
調整含有化合物(A)之2,4-二羥基苯甲酸0.05質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(I-g)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。Adjusting 0.05% by mass of 2,4-dihydroxybenzoic acid containing the compound (A), 30% by mass of the acrylonitrile butadiene styrene rubber of the elastomer (B), and ammonium metavanadate (V) with the oxidizing agent (C) A 0.5% by mass aqueous solution was used to prepare a primer (Ig). Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:100℃)後,以使膜厚成為1.0μm的方式,進行以棒塗法將底層處理劑(I-g)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (I-g) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 1.0 μm.
(實施例8)(Example 8)
調整含有化合物(A)之3,4-二羥基苯甲酸0.3質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(I-h)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。Adjusting 0.3% by mass of 3,4-dihydroxybenzoic acid containing the compound (A), 30% by mass of the acrylonitrile butadiene styrene rubber of the elastomer (B), and ammonium metavanadate (V) with the oxidizing agent (C) A 0.5% by mass aqueous solution was used to prepare a primer (Ih). Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:100℃)後,以使膜厚成為1.0μm的方式,進行以棒塗法將底層處理劑(I-h)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (I-h) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 1.0 μm.
(實施例9)(Example 9)
調整含有化合物(A)之3,5-二羥基苯甲酸0.5質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(I-i)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。Adjusting 0.5% by mass of 3,5-dihydroxybenzoic acid containing the compound (A), 30% by mass of the acrylonitrile butadiene styrene rubber of the elastomer (B), and ammonium metavanadate (V) with the oxidizing agent (C) A 0.5% by mass aqueous solution was used to prepare an underlayer treating agent (Ii). Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:100℃)後,以使膜厚成為1.0μm的方式,進行以棒塗法將底層處理劑(I-i)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (I-i) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 1.0 μm.
(實施例10)(Embodiment 10)
不使用氧化劑(C),調整含有化合物(A)之單寧酸1質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠15質量%的水溶液,製得底層處理劑(I-j)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。An aqueous solution containing at least 1% by mass of the tannic acid of the compound (A) and 15% by mass of the acrylonitrile butadiene styrene rubber of the elastomer (B) was adjusted without using the oxidizing agent (C) to obtain a primer (I-j). Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:100℃)後,以使膜厚成為0.5μm的方式,進行以棒塗法將底層處理劑(I-j)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (I-j) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 0.5 μm.
(實施例11)(Example 11)
於加熱乾燥(溫度:100℃)後,以使膜厚成為2.5μm的方式,進行以棒塗法將底層處理劑(I-a)(溫度25℃)塗佈於厚度18μm之鋁箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (Ia) (temperature: 25 ° C) was applied to the surface of the aluminum foil having a thickness of 18 μm by a bar coating method so as to have a film thickness of 2.5 μm. .
(實施例12)(Embodiment 12)
調整含有化合物(A)之沒食子酸一水合物0.4質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(I-k)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。Adjusting 0.4% by mass of the gallic acid monohydrate containing the compound (A), 30% by mass of the acrylonitrile butadiene styrene rubber of the elastomer (B), and ammonium metavanadate (V) 0.5 with the oxidizing agent (C) An aqueous solution of mass% to prepare an underlayer treating agent (Ik). Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:100℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(I-k)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (I-k) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 6.0 μm.
(實施例13)(Example 13)
調整含有化合物(A)之沒食子酸一水合物0.4質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之七鉬酸六銨四水合物0.5質量%的水溶液,製得底層處理劑(I-1)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。Adjusting 0.4% by mass of the gallic acid monohydrate containing the compound (A), 30% by mass of the acrylonitrile butadiene styrene rubber of the elastomer (B), and hexammonium heptamolybdate tetrahydrate with the oxidizing agent (C) A 0.5% by mass aqueous solution was used to prepare a primer (I-1). Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:100℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(I-1)(溫度25℃)塗佈於銅箔表面上之表面處理。After heat drying (temperature: 100 ° C), the surface treatment agent (I-1) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness was 6.0 μm. .
(實施例14)(Example 14)
調整含有化合物(A)之沒食子酸一水合物0.4質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之偏鎢酸銨0.4質量%的水溶液,製得底層處理劑(I-m)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。0.4% by mass of the gallic acid monohydrate containing the compound (A), 30% by mass of the acrylonitrile butadiene styrene rubber of the elastomer (B), and 0.4% by mass of the ammonium metatungstate of the oxidizing agent (C). An aqueous solution was used to prepare an underlayer treating agent (Im). Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:150℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(I-m)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 150 ° C), the surface treatment agent (I-m) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 6.0 μm.
(實施例15)(Example 15)
調整含有化合物(A)之沒食子酸一水合物0.2質量%、彈性體(B)之丙烯酸橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(I-n)。又,彈性體(B),係使用具有羧基之丙烯酸橡膠之水分散體(固體成分濃度:48%、pH:5、黏度:120cP、Tg:0℃、比重:1.07、表面張力:42dyne/cm、含有陰離子系界面活性劑),調整成上述水溶液中之彈性體(B)之含量。Adjusting an aqueous solution containing 0.2% by mass of the gallic acid monohydrate of the compound (A), 30% by mass of the acrylic rubber of the elastomer (B), and 0.5% by mass of ammonium metavanadate (V) of the oxidizing agent (C). A bottom treatment agent (In) is obtained. Further, the elastomer (B) is an aqueous dispersion of an acrylic rubber having a carboxyl group (solid content concentration: 48%, pH: 5, viscosity: 120 cP, Tg: 0 ° C, specific gravity: 1.07, surface tension: 42 dyne/cm). And containing an anionic surfactant) adjusted to the content of the elastomer (B) in the above aqueous solution.
於加熱乾燥(溫度:100℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(I-n)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (I-n) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 6.0 μm.
(實施例16)(Embodiment 16)
調整含有化合物(A)之沒食子酸一水合物0.2質量%、彈性體(B)之丙烯酸橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(I-o)。又,彈性體(B),係使用具有羧基之丙烯酸橡膠之水分散體(固體成分濃度:52%、pH:6.1、黏度:55cP、Tg:-15℃、比重:1.07、表面張力:36.5dynes/cm、含有陰離子系界面活性劑),調整成上述水溶液中之彈性體(B)之含量。Adjusting an aqueous solution containing 0.2% by mass of the gallic acid monohydrate of the compound (A), 30% by mass of the acrylic rubber of the elastomer (B), and 0.5% by mass of ammonium metavanadate (V) of the oxidizing agent (C). The bottom treatment agent (Io) is obtained. Further, the elastomer (B) was an aqueous dispersion of an acrylic rubber having a carboxyl group (solid content concentration: 52%, pH: 6.1, viscosity: 55 cP, Tg: -15 ° C, specific gravity: 1.07, surface tension: 36.5 dynes). /cm, containing an anionic surfactant), adjusted to the content of the elastomer (B) in the above aqueous solution.
於加熱乾燥(溫度:100℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(I-o)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (I-o) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 6.0 μm.
(實施例17)(Example 17)
調整含有化合物(A)之沒食子酸一水合物0.2質量%、彈性體(B)之丙烯酸橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(I-p)。又,彈性體(B),係使用具有羧基之丙烯酸橡膠之水分散體(固體成分濃度:50.5%、pH:4.5、黏度:40cP、Tg:-15℃、比重:1.06、表面張力:38dynes/cm、含有陰離子系界面活性劑),調整成上述水溶液中之彈性體(B)之含量。Adjusting an aqueous solution containing 0.2% by mass of the gallic acid monohydrate of the compound (A), 30% by mass of the acrylic rubber of the elastomer (B), and 0.5% by mass of ammonium metavanadate (V) of the oxidizing agent (C). The bottom treatment agent (Ip) is obtained. Further, the elastomer (B) is an aqueous dispersion of an acrylic rubber having a carboxyl group (solid content concentration: 50.5%, pH: 4.5, viscosity: 40 cP, Tg: -15 ° C, specific gravity: 1.06, surface tension: 38 dynes/ Cm, containing an anionic surfactant), adjusted to the content of the elastomer (B) in the above aqueous solution.
於加熱乾燥(溫度:100℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(I-p)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (I-p) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 6.0 μm.
(實施例18)(Embodiment 18)
調整含有化合物(A)之沒食子酸一水合物0.2質量%、彈性體(B)之丙烯酸橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(I-q)。又,彈性體(B),係使用具有羧基之丙烯酸橡膠之水分散體(固體成分濃度:50%、pH:3.5、黏度:200cP、Tg:-25℃、比重:1.06、含有陰離子系界面活性劑及非離子系界面活性劑),調整成上述水溶液中之彈性體(B)之含量。Adjusting an aqueous solution containing 0.2% by mass of the gallic acid monohydrate of the compound (A), 30% by mass of the acrylic rubber of the elastomer (B), and 0.5% by mass of ammonium metavanadate (V) of the oxidizing agent (C). The bottom treatment agent (Iq) is obtained. Further, the elastomer (B) is an aqueous dispersion of an acrylic rubber having a carboxyl group (solid content concentration: 50%, pH: 3.5, viscosity: 200 cP, Tg: -25 ° C, specific gravity: 1.06, and anionic interfacial activity) The agent and the nonionic surfactant are adjusted to the content of the elastomer (B) in the aqueous solution.
於加熱乾燥(溫度:150℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(I-q)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 150 ° C), the surface treatment agent (I-q) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 6.0 μm.
(實施例19)(Embodiment 19)
調整含有化合物(A)之沒食子酸一水合物0.4質量%、彈性體(B)之丙烯酸橡膠30質量%、與氧化劑(C)之偏鎢酸銨0.2質量%的水溶液,製得底層處理劑(I-r)。又,彈性體(B),係使用具有羧基之丙烯酸橡膠之水分散體(固體成分濃度:48.5%、pH:8、黏度:70cP、粒徑:0.24μm、Tg:-29℃、比重:1.04、表面張力:42dyne/cm、含有陰離子系界面活性劑),調整成上述水溶液中之彈性體(B)之含量。An aqueous solution containing 0.4% by mass of the gallic acid monohydrate of the compound (A), 30% by mass of the acrylic rubber of the elastomer (B), and 0.2% by mass of ammonium metatungstate of the oxidizing agent (C) was adjusted to obtain an underlayer treatment. Agent (Ir). Further, the elastomer (B) is an aqueous dispersion of an acrylic rubber having a carboxyl group (solid content concentration: 48.5%, pH: 8, viscosity: 70 cP, particle diameter: 0.24 μm, Tg: -29 ° C, specific gravity: 1.04). Surface tension: 42 dyne/cm, containing an anionic surfactant), adjusted to the content of the elastomer (B) in the above aqueous solution.
於加熱乾燥(溫度:150℃)後,以使膜厚成為10.0μm的方式,進行以棒塗法將底層處理劑(I-r)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 150 ° C), the surface treatment agent (I-r) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 10.0 μm.
(實施例20)(Embodiment 20)
調整含有化合物(A)之沒食子酸一水合物0.2質量%、彈性體(B)之硝基丁二烯橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(I-s)。又,彈性體(B),係使用具有羥甲基之硝基丁二烯橡膠之水分散體(固體成分濃度:47%、pH:6.6、黏度:65cP、粒徑:0.06~0.25μm、Tg:-30℃、比重:0.99、含有陰離子系界面活性劑),調整成上述水溶液中之彈性體(B)之含量。0.2% by mass of gallic acid monohydrate containing the compound (A), 30% by mass of the nitrobutadiene rubber of the elastomer (B), and 0.5% by mass of ammonium metavanadate (V) with the oxidizing agent (C) An aqueous solution to prepare an underlying treatment agent (Is). Further, the elastomer (B) is an aqueous dispersion of a nitrobutadiene rubber having a methylol group (solid content concentration: 47%, pH: 6.6, viscosity: 65 cP, particle diameter: 0.06 to 0.25 μm, Tg). : -30 ° C, specific gravity: 0.99, containing an anionic surfactant), adjusted to the content of the elastomer (B) in the above aqueous solution.
於加熱乾燥(溫度:100℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(I-s)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (I-s) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 6.0 μm.
(實施例21)(Example 21)
調整含有化合物(A)之沒食子酸一水合物0.2質量%、彈性體(B)之苯乙烯丁二烯橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(I-t)。又,彈性體(B),係使用具有羥甲基之苯乙烯丁二烯橡膠之水分散體(固體成分濃度:40%、pH:9.1、黏度:50cP、Tg:10℃、比重:1.01、表面張力:70dyne/cm),調整成上述水溶液中之彈性體(B)之含量。0.2% by mass of gallic acid monohydrate containing the compound (A), 30% by mass of the styrene butadiene rubber of the elastomer (B), and 0.5% by mass of ammonium metavanadate (V) of the oxidizing agent (C) An aqueous solution to prepare an underlying treatment agent (It). Further, the elastomer (B) is an aqueous dispersion of a styrene butadiene rubber having a methylol group (solid content concentration: 40%, pH: 9.1, viscosity: 50 cP, Tg: 10 ° C, specific gravity: 1.01). Surface tension: 70 dyne/cm), adjusted to the content of the elastomer (B) in the above aqueous solution.
於加熱乾燥(溫度:100℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(I-t)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (I-t) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 6.0 μm.
(實施例22)(Example 22)
調整含有化合物(A)之沒食子酸一水合物0.2質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%、磷酸0.5質量%的水溶液,製得底層處理劑(I-u)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。0.2% by mass of gallic acid monohydrate containing compound (A), 30% by mass of acrylonitrile butadiene styrene rubber of elastomer (B), and ammonium metavanadate (V) of oxidizing agent (C) An aqueous solution of mass% and 0.5% by mass of phosphoric acid was used to prepare a primer (Iu). Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:100℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(I-u)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (I-u) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 6.0 μm.
(實施例23)(Example 23)
調整含有化合物(A)之沒食子酸一水合物0.2質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%、碳酸鋯銨1.0質量%的水溶液,製得底層處理劑(I-v)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。0.2% by mass of gallic acid monohydrate containing compound (A), 30% by mass of acrylonitrile butadiene styrene rubber of elastomer (B), and ammonium metavanadate (V) of oxidizing agent (C) An aqueous solution of mass% and ammonium zirconium carbonate 1.0% by mass was used to prepare a primer (Iv). Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:150℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(I-v)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 150 ° C), the surface treatment agent (I-v) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 6.0 μm.
(實施例24)(Example 24)
於加熱乾燥(溫度:100℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(I-k)(溫度25℃)塗佈於厚度50μm之鋁箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (Ik) (temperature: 25 ° C) was applied to the surface of the aluminum foil having a thickness of 50 μm by a bar coating method so that the film thickness became 6.0 μm. .
(實施例25)(Embodiment 25)
於加熱乾燥(溫度:100℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(I-a)(溫度25℃)塗佈於鎳箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (I-a) (temperature: 25 ° C) was applied to the surface of the nickel foil by a bar coating method so that the film thickness became 6.0 μm.
(實施例26)(Example 26)
上述之處理步驟中,於酸洗、水洗步驟之後,不進行水分除去,而將銅箔以處理溫度30℃浸漬於無電鍍鎳浴(含硫酸鎳6水合物5質量%、硫脲5質量%,以硫酸調整為pH=3之水溶液)中5分鐘,製作具有鍍鎳層之銅箔。In the above-mentioned treatment step, after the pickling and water washing steps, the copper foil is immersed in an electroless nickel bath at a treatment temperature of 30 ° C (containing nickel sulfate 6 hydrate 5 mass %, thiourea 5 mass %) without performing moisture removal. A copper foil having a nickel plating layer was prepared by subjecting it to an aqueous solution adjusted to pH = 3 with sulfuric acid for 5 minutes.
然後,於水洗、水分除去步驟之後,以使加熱乾燥(溫度:100℃)後之膜厚為6.0μm的方式,進行以棒塗法將底層處理劑(I-k)(溫度25℃)塗佈於鍍鎳層表面上之表面處理。Then, after the water washing and water removal step, the underlayer treatment agent (Ik) (temperature: 25 ° C) was applied by a bar coating method so that the film thickness after heating and drying (temperature: 100 ° C) was 6.0 μm. Surface treatment on the surface of the nickel plating layer.
(實施例27)(Example 27)
於加熱乾燥(溫度:100℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(I-k)(溫度25℃)塗佈於SUS304箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (I-k) (temperature: 25 ° C) was applied to the surface of the SUS304 foil by a bar coating method so that the film thickness became 6.0 μm.
(實施例28)(Embodiment 28)
於加熱乾燥(溫度:100℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(I-k)(溫度25℃)塗佈於SUS430箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (I-k) (temperature: 25 ° C) was applied to the surface of the SUS430 foil by a bar coating method so that the film thickness became 6.0 μm.
(實施例29)(Example 29)
調整含有化合物(A)之硫脲0.5質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(II-a)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。Adjusting an aqueous solution containing 0.5% by mass of thiourea of the compound (A), 30% by mass of the acrylonitrile butadiene styrene rubber of the elastomer (B), and 0.5% by mass of ammonium metavanadate (V) of the oxidizing agent (C). The underlayer treatment agent (II-a) was obtained. Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:150℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(II-a)(溫度25℃)塗佈於銅箔表面上之表面處理。After heat drying (temperature: 150 ° C), the surface treatment agent (II-a) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 6.0 μm. .
(實施例30)(Embodiment 30)
調整含有化合物(A)之硫脲0.5質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之七鉬酸六銨四水合物1質量%的水溶液,製得底層處理劑(II-b)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。The aqueous solution containing 0.5% by mass of thiourea of the compound (A), 30% by mass of the acrylonitrile butadiene styrene rubber of the elastomer (B), and 1% by mass of hexammonium heptamolybdate tetrahydrate of the oxidizing agent (C) The bottom treatment agent (II-b) was obtained. Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:150℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(II-b)(溫度25℃)塗佈於銅箔表面上之表面處理。After heat drying (temperature: 150 ° C), the surface treatment agent (II-b) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 6.0 μm. .
(實施例31)(Example 31)
調整含有化合物(A)之硫脲0.5質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之偏鎢酸銨0.4質量%的水溶液,製得底層處理劑(II-c)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。An aqueous solution containing 0.5% by mass of thiourea of the compound (A), 30% by mass of an acrylonitrile butadiene styrene rubber of the elastomer (B), and 0.4% by mass of ammonium metatungstate of the oxidizing agent (C) was adjusted to obtain an underlayer. Treatment agent (II-c). Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:150℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(II-c)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 150 ° C), the surface treatment agent (II-c) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 6.0 μm. .
(實施例32)(Example 32)
調整含有化合物(A)之硫脲0.1質量%、彈性體(B)之丙烯酸橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(II-d)。又,彈性體(B),係使用與實施例19相同之水分散體,調整含量。An aqueous solution containing 0.1% by mass of thiourea of the compound (A), 30% by mass of the acrylic rubber of the elastomer (B), and 0.5% by mass of ammonium metavanadate (V) of the oxidizing agent (C) was adjusted to prepare an underlayer treating agent ( II-d). Further, in the elastomer (B), the same aqueous dispersion as in Example 19 was used, and the content was adjusted.
於加熱乾燥(溫度:150℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(II-d)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 150 ° C), the surface treatment agent (II-d) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 6.0 μm. .
(實施例33)(Example 33)
調整含有化合物(A)之N-甲基硫脲0.5質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(II-e)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。Adjusting 0.5% by mass of N-methylthiourea containing the compound (A), 30% by mass of the acrylonitrile butadiene styrene rubber of the elastomer (B), and 0.5 mass of ammonium metavanadate (V) with the oxidizing agent (C) The aqueous solution of % was used to prepare the underlying treatment agent (II-e). Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:150℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(II-e)(溫度25℃)塗佈於銅箔表面上之表面處理。After heat drying (temperature: 150 ° C), the surface treatment agent (II-e) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness was 6.0 μm. .
(實施例34)(Example 34)
調整含有化合物(A)之1-烯丙基-2-硫脲0.5質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(II-f)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。Adjusting 0.5% by mass of 1-allyl-2-thiourea containing the compound (A), 30% by mass of the acrylonitrile butadiene styrene rubber of the elastomer (B), and ammonium metavanadate of the oxidizing agent (C) V) 0.5% by mass of an aqueous solution to prepare a primer (II-f). Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:100℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(II-f)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (II-f) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 6.0 μm. .
(實施例35)(Example 35)
調整含有化合物(A)之1-烯丙基-3-(2-羥基乙基)硫脲0.5質量%、彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(II-g)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。Adjusting 0.5% by mass of 1-allyl-3-(2-hydroxyethyl)thiourea containing the compound (A), 30% by mass of the acrylonitrile butadiene styrene rubber of the elastomer (B), and an oxidizing agent (C) An aqueous solution of ammonium metavanadate (V) of 0.5% by mass to prepare a primer (II-g). Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:150℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(II-g)(溫度25℃)塗佈於銅箔表面上之表面處理。After heat drying (temperature: 150 ° C), the surface treatment agent (II-g) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 6.0 μm. .
(實施例36)(Example 36)
調整含有化合物(A)之硫脲0.5質量%、彈性體(B)之丙烯酸橡膠30質量%、與氧化劑(C)之七鉬酸六銨四水合物0.5質量%的水溶液,製得底層處理劑(II-h)。又,彈性體(B),係使用與實施例19相同之水分散體,調整含量。An aqueous solution containing 0.5% by mass of thiourea of the compound (A), 30% by mass of the acrylic rubber of the elastomer (B), and 0.5% by mass of hexammonium heptamolybdate tetrahydrate of the oxidizing agent (C) is adjusted to obtain an underlayer treating agent. (II-h). Further, in the elastomer (B), the same aqueous dispersion as in Example 19 was used, and the content was adjusted.
上述之處理步驟中,於酸洗、水洗步驟之後,不進行水分除去,而將銅箔以處理溫度30℃浸漬於無電鍍鎳浴(含硫酸鎳6水合物5質量%、硫脲5質量%,以硫酸調整為pH=3之水溶液)中5分鐘,製作具有鍍鎳層之銅箔。In the above-mentioned treatment step, after the pickling and water washing steps, the copper foil is immersed in an electroless nickel bath at a treatment temperature of 30 ° C (containing nickel sulfate 6 hydrate 5 mass %, thiourea 5 mass %) without performing moisture removal. A copper foil having a nickel plating layer was prepared by subjecting it to an aqueous solution adjusted to pH = 3 with sulfuric acid for 5 minutes.
然後,於水洗、水分除去步驟之後,以使加熱乾燥(溫度:150℃)後之膜厚為6.0μm的方式,進行以棒塗法將底層處理劑(II-h)(溫度25℃)塗佈於鍍鎳層表面上之表面處理。Then, after the water washing and the water removing step, the undercoating agent (II-h) (temperature 25 ° C) was applied by a bar coating method so that the film thickness after heat drying (temperature: 150 ° C) was 6.0 μm. Surface treatment on the surface of the nickel plating layer.
(實施例37)(Example 37)
調整含有化合物(A)之硫脲0.5質量%、彈性體(B)之丙烯酸橡膠30質量%、與氧化劑(C)之七鉬酸六銨四水合物0.5質量%的水溶液,製得底層處理劑(II-i)。又,彈性體(B),係使用與實施例19相同之水分散體,調整含量。An aqueous solution containing 0.5% by mass of thiourea of the compound (A), 30% by mass of the acrylic rubber of the elastomer (B), and 0.5% by mass of hexammonium heptamolybdate tetrahydrate of the oxidizing agent (C) is adjusted to obtain an underlayer treating agent. (II-i). Further, in the elastomer (B), the same aqueous dispersion as in Example 19 was used, and the content was adjusted.
於加熱乾燥(溫度:150℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(II-i)(溫度25℃)塗佈於銅箔表面上之表面處理。After heat drying (temperature: 150 ° C), the surface treatment agent (II-i) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 6.0 μm. .
(比較例1)(Comparative Example 1)
不使用化合物(A),調整含有彈性體(B)之丙烯腈丁二烯苯乙烯橡膠15質量%、與氧化劑(C)之偏釩酸銨(V)0.25質量%的水溶液,製得底層處理劑(III-a)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。An aqueous solution containing 15% by mass of the acrylonitrile butadiene styrene rubber containing the elastomer (B) and 0.25% by mass of ammonium metavanadate (V) of the oxidizing agent (C) was prepared without using the compound (A). Agent (III-a). Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:100℃)後,以使膜厚成為1.0μm的方式,進行以棒塗法將底層處理劑(III-a)(溫度25℃)塗佈於銅箔表面上之表面處理。After heat drying (temperature: 100 ° C), the surface treatment agent (III-a) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 1.0 μm. .
(比較例2)(Comparative Example 2)
不使用化合物(A)及氧化劑(C),調整含有彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%的水溶液,製得底層處理劑(III-b)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。An aqueous solution containing 30% by mass of the acrylonitrile butadiene styrene rubber of the elastomer (B) was adjusted without using the compound (A) and the oxidizing agent (C) to prepare a primer (III-b). Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:100℃)後,以使膜厚成為2.5μm的方式,進行以棒塗法將底層處理劑(III-b)(溫度25℃)塗佈於銅箔表面上之表面處理。After heat drying (temperature: 100 ° C), the surface treatment agent (III-b) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 2.5 μm. .
(比較例3)(Comparative Example 3)
不使用彈性體(B),調整含有化合物(A)之沒食子酸一水合物0.2質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(III-c)。An aqueous solution containing 0.2% by mass of the gallic acid monohydrate of the compound (A) and 0.5% by mass of ammonium metavanadate (V) of the oxidizing agent (C) was prepared without using the elastomer (B). (III-c).
於加熱乾燥(溫度:100℃)後,以使膜厚成為0.1μm的方式,進行以棒塗法將底層處理劑(III-c)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (III-c) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 0.1 μm. .
(比較例4)(Comparative Example 4)
不使用化合物(A),調整含有彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(III-d)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。An aqueous solution containing 30% by mass of the acrylonitrile butadiene styrene rubber containing the elastomer (B) and 0.5% by mass of ammonium metavanadate (V) of the oxidizing agent (C) was prepared without using the compound (A). Agent (III-d). Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:100℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(III-d)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 100 ° C), the surface treatment agent (III-d) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 6.0 μm. .
(比較例5)(Comparative Example 5)
不使用化合物(A)及氧化劑(C),調整含有彈性體(B)之丙烯腈丁二烯苯乙烯橡膠30質量%的水溶液,製得底層處理劑(III-e)。又,彈性體(B),係使用與實施例1相同之水分散體,調整含量。An aqueous solution containing 30% by mass of the acrylonitrile butadiene styrene rubber of the elastomer (B) was adjusted without using the compound (A) and the oxidizing agent (C) to prepare a primer (III-e). Further, in the elastomer (B), the same aqueous dispersion as in Example 1 was used, and the content was adjusted.
於加熱乾燥(溫度:100℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(III-e)(溫度25℃)塗佈於銅箔表面上之表面處理。After heat drying (temperature: 100 ° C), the surface treatment agent (III-e) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness was 6.0 μm. .
(比較例6)(Comparative Example 6)
不使用彈性體(B),調整含有化合物(A)之硫脲0.5質量%、與氧化劑(C)之偏釩酸銨(V)0.5質量%的水溶液,製得底層處理劑(III-f)。The aqueous solution (III) was prepared by adjusting the aqueous solution containing 0.5% by mass of the thiourea of the compound (A) and 0.5% by mass of ammonium metavanadate (V) of the oxidizing agent (C) without using the elastomer (B). .
於加熱乾燥(溫度:150℃)後,以使膜厚成為0.1μm的方式,進行以棒塗法將底層處理劑(III-f)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 150 ° C), the surface treatment agent (III-f) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 0.1 μm. .
(比較例7)(Comparative Example 7)
不使用化合物(A)及氧化劑(C),調整含有彈性體(B)之丙烯酸橡膠30質量%的水溶液,製得底層處理劑(III-g)。又,彈性體(B),係使用與實施例19相同之水分散體,調整含量。An aqueous solution containing 30% by mass of the acrylic rubber of the elastomer (B) was adjusted without using the compound (A) and the oxidizing agent (C) to prepare a primer (III-g). Further, in the elastomer (B), the same aqueous dispersion as in Example 19 was used, and the content was adjusted.
於加熱乾燥(溫度:150℃)後,以使膜厚成為6.0μm的方式,進行以棒塗法將底層處理劑(III-g)(溫度25℃)塗佈於銅箔表面上之表面處理。After heating and drying (temperature: 150 ° C), the surface treatment agent (III-g) (temperature: 25 ° C) was applied to the surface of the copper foil by a bar coating method so that the film thickness became 6.0 μm. .
(比較例8)(Comparative Example 8)
於上述處理步驟中實施至(4)水洗後,將銅箔以處理溫度90℃浸漬於黑化處理浴(含亞氯酸鈉30g/L、磷酸3鈉12水合物10g/L、氫氧化鈉15g/L之水溶液)3分鐘。然後,於水洗後熱風烘箱中,以100℃加熱乾燥5分鐘,藉此製作黑化處理樣品。After being subjected to the above treatment step to (4) water washing, the copper foil is immersed in a blackening treatment bath at a treatment temperature of 90 ° C (containing sodium chlorite 30 g / L, sodium phosphate sodium 12 hydrate 10 g / L, sodium hydroxide) 15 g / L aqueous solution) 3 minutes. Then, it was dried by heating at 100 ° C for 5 minutes in a hot air oven after washing to prepare a blackened sample.
2.附有底層被膜之金屬材料之評價2. Evaluation of metal materials with underlying film
對實施例1~37及比較例1~8所得之附有底層被膜之金屬材料,如以下方式進行各種評價。The metal materials with the underlayer coatings obtained in Examples 1 to 37 and Comparative Examples 1 to 8 were subjected to various evaluations as follows.
(1)金屬材料表面之算術平均表面粗糙度及底層被膜算術平均表面粗糙度評價(1) The arithmetic mean surface roughness of the surface of the metal material and the arithmetic mean surface roughness evaluation of the underlying film
製作將所得之附有底層被膜之金屬材料理入環氧樹脂的樣品,使用掃描型電子顯微鏡(倍率:10000倍)觀察該樣品之截面,估計附有底層被膜之金屬材料之金屬材料表面的算術平均表面粗糙度Ra,可確認任一樣品皆為Ra在0.50μm以下之平滑面。A sample obtained by arranging the obtained metal material with the underlying film into an epoxy resin, and observing the cross section of the sample using a scanning electron microscope (magnification: 10000 times), and estimating the surface of the metal material of the metal material to which the underlying film is attached The average surface roughness Ra was confirmed to be a smooth surface having Ra of 0.50 μm or less.
另,於實施例12,附有底層被膜之金屬材料之金屬材料表面的算術平均表面粗糙度Ra為0.3μm,處理前後之金屬材料表面粗糙度的變化△Ra為0.0μm,底層被膜表面之算術平均表面粗糙度Ra亦為0.1μm,非常平坦。Further, in the embodiment 12, the arithmetic mean surface roughness Ra of the surface of the metal material to which the metal material of the underlayer film is attached is 0.3 μm, and the change ΔRa of the surface roughness of the metal material before and after the treatment is 0.0 μm, and the arithmetic of the surface of the underlying film The average surface roughness Ra is also 0.1 μm and is very flat.
又,於實施例31,附有底層被膜之金屬材料之金屬材料表面的算術平均表面粗糙度Ra為0.3μm,處理前後之金屬材料表面粗糙度的變化△Ra為0.0μm,底層被膜表面之算術平均表面粗糙度Ra亦為0.1μm,非常平坦。Further, in the embodiment 31, the arithmetic mean surface roughness Ra of the surface of the metal material to which the metal material of the underlayer film is attached is 0.3 μm, and the change ΔRa of the surface roughness of the metal material before and after the treatment is 0.0 μm, and the arithmetic of the surface of the underlying film The average surface roughness Ra is also 0.1 μm and is very flat.
(2)接著性(2) Adhesiveness
於所得之附有底層被膜之金屬材料,貼合厚度約100μm之玻璃布基材環氧樹脂片(日立化成工業(股)製,商品名:GEA-679N),以加熱溫度180℃、壓力45kgf/cm2 、加熱時間1小時之條件進行加壓接著,製得金屬材料-環氧樹脂之積層構件。A glass cloth substrate epoxy resin sheet (manufactured by Hitachi Chemical Co., Ltd., trade name: GEA-679N) having a thickness of about 100 μm is attached to the obtained metal material with the underlying film, and the heating temperature is 180 ° C and the pressure is 45 kgf. /cm 2 , a heating time of 1 hour was carried out under pressure, and then a metal material-epoxy resin laminated member was obtained.
<1次接著性><1 follow-up>
將該積層構件裁切為寬度1cm,在將玻璃布基材環氧樹脂片加以固定的狀態下,將一部分未接著之銅材料的部分,朝垂直方向拉伸進行90度剝離試驗,測定剝離強度。The laminated member was cut into a width of 1 cm, and a portion of the copper material which was not adhered was stretched in the vertical direction by a 90-degree peeling test in a state where the glass cloth base material epoxy resin sheet was fixed, and the peel strength was measured. .
<耐熱2次接著性><heat resistance 2 times adhesion>
將該積層構件裁切為寬度1cm,於烘箱以275℃加熱1分鐘,然後,進行與1次接著性相同之90度剝離試驗,測定剝離強度。The laminated member was cut into a width of 1 cm, and heated at 275 ° C for 1 minute in an oven, and then subjected to a 90-degree peeling test identical to the primary adhesion, and the peel strength was measured.
<評價基準><Evaluation criteria>
將剝離強度在0.4kgf/cm以下者評價為接著性差。所得之結果示於下述表1。When the peel strength was 0.4 kgf/cm or less, it was evaluated as poor adhesion. The results obtained are shown in Table 1 below.
由表1清楚可知,使用本發明之底層處理劑,並藉由本發明之底層處理方法所得之本發明之附有底層被膜之銅材料(實施例1~36),當與環氧樹脂積層作為本發明之積層構件時,可確認金屬材料與環氧樹脂之間具有優異之接著性,特別是在高溫下之優異之接著性。As is clear from Table 1, the copper material with the underlayer film (Examples 1 to 36) of the present invention obtained by the underlayer treatment method of the present invention, which is obtained by the underlayer treatment method of the present invention, is laminated as an epoxy resin. In the case of the laminated member of the invention, it was confirmed that the metal material and the epoxy resin have excellent adhesion, and particularly excellent adhesion at high temperatures.
相對於此,比較例1~7,為1次接著性及耐熱2次接著性皆差之結果。又,施以黑化處理之比較例8,1次接著性雖良好,但確認耐熱2次接著性為差。On the other hand, in Comparative Examples 1 to 7, the results of the first-order adhesion and the heat-resistant secondary adhesion were both poor. Further, in Comparative Example 8 subjected to the blackening treatment, although the primary adhesion was good, it was confirmed that the heat resistance secondary adhesion was inferior.
<長期耐熱2次接著性試驗><Long-term heat resistance 2 times adhesion test>
使用上述實施例19、24~28、31、32、36及37、與比較例5所得之附有底層被膜之金屬材料,以與上述(2)所記載之相同的方法,製得銅材料-環氧樹脂之積層構件。Using the metal materials of the underlayer film obtained in the above Examples 19, 24 to 28, 31, 32, 36 and 37 and Comparative Example 5, a copper material was obtained in the same manner as described in the above (2). A laminate of epoxy resin.
將該積層構件裁切為寬度1cm,於烘箱以180℃加熱48小時,然後,在將玻璃布基材環氧樹脂片加以固定之狀態下,將一部分未接著之銅材料的部分,朝垂直方向拉伸進行90度剝離試驗,測定剝離強度。將所得之結果示於下述表2。The laminated member was cut into a width of 1 cm, heated at 180 ° C for 48 hours in an oven, and then, in a state where the glass cloth base material epoxy resin sheet was fixed, a part of the copper material not followed was vertically oriented. The tensile test was carried out by a 90-degree peel test, and the peel strength was measured. The results obtained are shown in Table 2 below.
由表2清楚可知,使用本發明之底層處理劑,並藉由本發明之底層處理方法所得之本發明之附有底層被膜之銅材料,當與環氧樹脂積層作為本發明之積層構件時,可確認金屬材料與環氧樹脂之間具有優異之長期耐熱接著性。As is clear from Table 2, the copper material with the underlayer film of the present invention obtained by the underlayer treatment method of the present invention, which is obtained by the underlayer treatment method of the present invention, when laminated with an epoxy resin as the laminate member of the present invention, It was confirmed that the metal material and the epoxy resin have excellent long-term heat-resistant adhesion.
相對於此,比較例5,完全不具有接著性。On the other hand, in Comparative Example 5, there was no adhesion at all.
<耐濕2次接著性試驗><moisture resistance 2 times adhesion test>
使用上述實施例15~19、23、24、26、29及32、與比較例5、7及8所得之附有底層被膜之金屬材料,以與上述(2)所記載之相同的方法,製得銅材料-環氧樹脂之積層構件。Using the metal materials of the underlayer film obtained in the above Examples 15 to 19, 23, 24, 26, 29 and 32 and Comparative Examples 5, 7 and 8, in the same manner as described in the above (2) A laminate of copper material-epoxy resin is obtained.
將該積層構件裁切為寬度1cm,在烘箱121℃、2氣壓、100%相對濕度條件下,加熱1小時,然後,在將玻璃布基材環氧樹脂片加以固定之狀態下,將一部分未接著之銅材料的部分,朝垂直方向拉伸進行90度剝離試驗,測定剝離強度。將所得之結果示於下述表3。The laminated member was cut into a width of 1 cm, heated in an oven at 121 ° C, 2 atm, and 100% relative humidity for 1 hour, and then, while the glass cloth substrate epoxy resin sheet was fixed, a part of the laminate was not fixed. The portion of the next copper material was stretched in the vertical direction to perform a 90-degree peeling test, and the peel strength was measured. The results obtained are shown in Table 3 below.
由表3清楚可知,使用本發明之底層處理劑,並藉由本發明之底層處理方法所得之本發明之附有底層被膜之銅材料,當與環氧樹脂積層作為本發明之積層構件時,即使於高濕度下,亦可確認金屬材料與環氧樹脂之間具有優異之接著性。As is clear from Table 3, the copper material with the underlayer film of the present invention obtained by the underlayer treatment method of the present invention, which is obtained by the underlayer treatment method of the present invention, is laminated as an interlayer member of the present invention even when laminated with an epoxy resin. It is also confirmed that the metal material and the epoxy resin have excellent adhesion under high humidity.
相對於此,比較例5及7,接著性差。又,施以黑化處理之比較例8,亦可確認耐濕2次接著性差。On the other hand, in Comparative Examples 5 and 7, the adhesion was inferior. Further, in Comparative Example 8 in which blackening treatment was applied, it was confirmed that the moisture resistance was poor in secondary adhesion.
<耐酸2次接著性試驗><acid-resistant 2 times adhesion test>
使用上述實施例12、19、及37、與比較例8所得之附有底層被膜之金屬材料,以與上述(2)所記載之相同的方法,製得銅材料-環氧樹脂之積層構件。Using the metal materials of the underlayer film obtained in the above Examples 12, 19, and 37 and Comparative Example 8, a copper material-epoxy resin laminated member was obtained in the same manner as described in the above (2).
將該積層構件裁切為寬度1cm,浸漬於25℃之1M鹽酸水溶液中15分鐘後,在將玻璃布基材環氧樹脂片加以固定之狀態下,將一部分未接著之銅材料的部分,朝垂直方向拉伸進行90度剝離試驗,測定剝離強度。將所得之結果示於下述表4。The laminated member was cut into a width of 1 cm, and immersed in a 1 M hydrochloric acid aqueous solution at 25 ° C for 15 minutes, and then a part of the copper material which was not adhered was placed in a state where the glass cloth base material epoxy resin sheet was fixed. The 90-degree peel test was performed by stretching in the vertical direction, and the peel strength was measured. The results obtained are shown in Table 4 below.
實施例12、19及37所得之附有底層被膜之金屬材料,即使以酸性溶液處理後,亦可確認具有良好之接著性。相對於此,施以黑化處理之比較例8,其剝離強度為0.0kgf/cm,可確認接著性差。藉由該特性,若使用本發明之附有底層被膜之金屬材料,可抑制製作印刷配線基板時所產生之粉紅圈等不良情形。The metal materials with the underlying film obtained in Examples 12, 19 and 37 were confirmed to have good adhesion even after treatment with an acidic solution. On the other hand, in Comparative Example 8 subjected to the blackening treatment, the peel strength was 0.0 kgf/cm, and it was confirmed that the adhesion was poor. According to this characteristic, when the metal material with the underlying film of the present invention is used, it is possible to suppress problems such as a pink circle which is generated when a printed wiring board is produced.
(3)剝離界面分析(3) Stripping interface analysis
使用實施例1所得之附有底層被膜之銅材料,於上述(2)之1次接著性評價之後,對銅材料側及環氧樹脂側之剝離面,以下述所示之條件實施XPS深度方向分析。結果示於圖2~圖5。Using the copper material with the underlayer film obtained in Example 1, after the evaluation of the adhesion of the above (2), the XPS depth direction was performed on the copper material side and the epoxy resin side peeling surface under the conditions shown below. analysis. The results are shown in Figs. 2 to 5 .
<XPS深度方向分析><XPS depth direction analysis>
‧使用裝置:島津製作所(股)製ESCA850‧Usage device: ESCA850 manufactured by Shimadzu Corporation
‧激發X射線:Mg‧Kα‧Inspire X-ray: Mg‧Kα
‧測定面積:約50mm2 ‧Measured area: about 50mm 2
‧測定區域:Cls、Cu2p、CuLMM、V2p‧Measurement area: Cls, Cu2p, CuLMM, V2p
‧濺鍍深度:240mm(以SiO2 換算,濺鍍速度80nm/min)‧ Splash depth: 240mm (spray rate 80nm/min in terms of SiO 2 )
‧濺鍍時間3分鐘(於0、1、8.5、16、23.5、31、38.5、76、180秒進行XPS分析)‧ Splash time 3 minutes (XPS analysis at 0, 1, 8.5, 16, 23.5, 31, 38.5, 76, 180 seconds)
圖2,係來自Cls能階之峰值強度之分布圖。濺鍍時間0秒相當於剝離界面,橫軸之濺鍍時間,負側之圖表係表示環氧樹脂側、正側之圖表表示銅材料側。由圖2,於剝離界面之銅材料側,除極靠近表面附近,皆未檢測出碳,故可確認剝離模式係銅材料-底層被膜間之界面剝離。Figure 2 is a plot of the peak intensity from the Cls energy level. The sputtering time of 0 seconds corresponds to the peeling interface, the sputtering time of the horizontal axis, and the graph of the negative side indicates that the epoxy side and the positive side of the graph indicate the copper material side. From Fig. 2, no carbon was detected on the side of the copper material on the peeling interface except for the vicinity of the surface. Therefore, it was confirmed that the peeling mode was the interface between the copper material and the underlying film.
圖3,係來自Cu2p能階之峰值強度之分布圖。由圖3,於剝離界面之環氧樹脂側,檢測出銅(檢測範圍:濺鍍時間0~180秒、峰值極大點8.5~38.5秒)。由於無法判定底層被膜正確之濺鍍速度,故無法估計底層被膜中銅之濃縮區域的正確範圍,但推測為數百nm左右之等級。又,由圖4之剝離界面環氧樹脂側之各濺鍍深度中之CuLMM區域之狹窄光譜(narrow spectrum),可確認於來自銅之金屬狀態之355eV附近、及來自銅之1價狀態之357eV附近有波峰,故確認底層被膜之銅材料表面側之表層(距底層被膜之表面數百nm之區域)中含有銅,再者,並確認該銅係以金屬狀態及1價之狀態存在。Figure 3 is a plot of the peak intensity from the Cu2p energy level. From Fig. 3, copper was detected on the epoxy side of the peeling interface (detection range: sputtering time 0 to 180 seconds, peak maximum point 8.5 to 38.5 seconds). Since the correct sputtering rate of the underlying film cannot be determined, the correct range of the concentrated region of copper in the underlying film cannot be estimated, but it is estimated to be about several hundred nm. Moreover, the narrow spectrum of the CuLMM region in the respective sputtering depths of the epoxy resin side of the peeling interface of FIG. 4 can be confirmed in the vicinity of 355 eV from the metal state of copper, and 357 eV from the monovalent state of copper. There is a peak in the vicinity, and it is confirmed that the surface layer on the surface side of the copper material of the underlayer film (the region of several hundred nm from the surface of the underlying film) contains copper, and it is confirmed that the copper system exists in a metal state and a monovalent state.
又,圖5,係來自V2p能階之峰值強度之分布圖。於銅側剝離界面之表面附近(濺鍍時間0~8.5秒之區域)檢測出來自V2p能階之波峰。由於無法判定正確之濺鍍速度,故無法估計釩元素之濃縮區域的正確範圍,但推測為數十nm左右之等級。確認底層被膜之銅材料表面側之表層(距底層被膜之表面數十nm之區域)有釩元素之濃縮層。Further, Fig. 5 is a distribution diagram of peak intensities from the V2p energy level. A peak from the V2p energy level is detected near the surface of the copper side peeling interface (the region where the sputtering time is 0 to 8.5 seconds). Since the correct sputtering rate cannot be determined, the correct range of the concentrated region of the vanadium element cannot be estimated, but it is estimated to be about several tens of nm. It was confirmed that the surface layer on the surface side of the copper material of the underlayer film (the region of several tens of nm from the surface of the underlying film) had a concentrated layer of vanadium.
[產業上之可利用性][Industrial availability]
本發明之底層處理劑,不僅適用於先前技術中所記載之印刷配線板等之銅材料與樹脂之接著,而且亦適用作為於各種金屬材料上以塗佈法、積層接著法、射出成形接著法等方法形成樹脂時之底層處理劑。The underlayer treatment agent of the present invention is applicable not only to the copper material and the resin of the printed wiring board described in the prior art, but also to the coating method, the lamination method, and the injection molding method for various metal materials. The underlayer treatment agent when the resin is formed by a method.
1‧‧‧積層構件1‧‧‧Layered components
2‧‧‧金屬材料2‧‧‧Metal materials
3‧‧‧底層被膜3‧‧‧ bottom film
4‧‧‧樹脂層4‧‧‧ resin layer
圖1,係顯示本發明之積層構件之示意之截面圖。Fig. 1 is a schematic cross-sectional view showing a laminated member of the present invention.
圖2,係來自C1s能階之峰值強度之分布圖。Figure 2 is a plot of the peak intensity from the C1s energy level.
圖3,係來自Cu2p能階之峰值強度之分布圖。Figure 3 is a plot of the peak intensity from the Cu2p energy level.
圖4,係於剝離界面環氧樹脂側之各濺鍍深度之CuLMM區域之狹窄光譜。Figure 4 is a narrow spectrum of the CuLMM region at each sputter depth of the epoxy side of the stripping interface.
圖5,係來自V2p能階之峰值強度之分布圖。Figure 5 is a plot of the peak intensity from the V2p energy level.
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CN101868563B (en) | 2012-09-12 |
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