TWI415230B - Epoxy resin composition for semiconductor sealing and semiconductor device - Google Patents

Epoxy resin composition for semiconductor sealing and semiconductor device Download PDF

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TWI415230B
TWI415230B TW095114547A TW95114547A TWI415230B TW I415230 B TWI415230 B TW I415230B TW 095114547 A TW095114547 A TW 095114547A TW 95114547 A TW95114547 A TW 95114547A TW I415230 B TWI415230 B TW I415230B
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epoxy resin
parts
cerium oxide
mass
resin composition
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TW200707673A (en
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Shoichi Osada
Yasuo Kimura
Eiichi Asano
Toshio Shiobara
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Shinetsu Chemical Co
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/62Alcohols or phenols
    • C08G59/621Phenols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L61/00Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
    • C08L61/04Condensation polymers of aldehydes or ketones with phenols only
    • C08L61/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • H01L33/56Materials, e.g. epoxy or silicone resin
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/221Oxides; Hydroxides of metals of rare earth metal
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2666/00Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
    • C08L2666/66Substances characterised by their function in the composition
    • C08L2666/72Fillers; Inorganic pigments; Reinforcing additives

Abstract

Provided are a semiconductor-encapsulating epoxy resin composition that has good fluidity, a small coefficient of linear expansion, and a high glass transition temperature and exhibits low water absorptivity and excellent crack resistance. The semiconductor-encapsulating epoxy resin composition comprises (a) a naphthalene type epoxy resin represented by the following formula 1, (b) a phenolic resin hardener having at least one substituted or unsubstituted naphthalene ring in a molecule, (c) an inorganic filler, and (d) at least one compound selected from rare earth oxides or hydrotalcite compounds. In the formula 1, m and n are 0 or 1, R represents a hydrogen atom, a C1-4 alkyl group, or a phenyl group, G represents a glycidyl-containing organic group, provided that 35-85 parts by mass of the resin(wherein, m=0 and n=0) and 1-35 parts by weight of the resin(wherein, m=1 and n=1) are contained in 100 parts by mass of the resin represented by the formula 1.

Description

半導體封閉用環氧樹脂組成物及半導體裝置Epoxy resin composition for semiconductor encapsulation and semiconductor device

本發明係有關一種具有良好流動性,同時線膨脹係數很小、具有高的玻璃轉移溫度的同時並顯示低吸濕性,可得到具有優異無鉛焊錫龜裂性、耐熱信賴性、耐濕信賴性之半導體封閉用環氧樹脂組成物及以該樹脂組成物之硬化物封閉之半導體裝置。The invention relates to a method with good fluidity, small linear expansion coefficient, high glass transition temperature and low hygroscopicity, and excellent fracture-free solder cracking resistance, heat resistance reliability and moisture resistance reliability. A semiconductor device for encapsulating an epoxy resin and a semiconductor device sealed with a cured product of the resin composition.

自以往,半導體元件係以樹脂封閉型之二極體、電晶體、IC、LSI、超LSI為主流,但環氧樹脂相較於其他之熱硬化性樹脂,具有優異之成形性、接著性、電氣特性、機械特性、耐濕性等,故一般為以環氧樹脂組成物封閉半導體裝置。但,這數年,隨著對電子機器之小型化、輕量化、高性能化進展之市場,半導體元件之高積體化漸漸進展,又,促進半導體裝置之封裝技術中,對可使用來作為半導體封閉材之環氧樹脂的要求係亦包括無鉛化而逐漸嚴苛。In the past, semiconductor devices have been mainly used for resin-sealed diodes, transistors, ICs, LSIs, and ultra-LSIs. However, epoxy resins have excellent formability and adhesion compared to other thermosetting resins. Since electrical characteristics, mechanical properties, moisture resistance, and the like, the semiconductor device is generally sealed with an epoxy resin composition. However, in the past few years, with the advancement of miniaturization, weight reduction, and high performance of electronic devices, the integration of semiconductor devices has gradually progressed, and in the packaging technology for promoting semiconductor devices, The requirements for epoxy resins for semiconductor enclosures also include lead-free and increasingly stringent.

例如,高密度封裝優異之球狀矩陣排列(BGA)或QFN等近年IC或LSI成為主流,但此封裝體為只封閉單面,成型後之翹曲成為大的問題。以往至今,為改善翹曲,其一方法,可舉例增加樹脂之交聯密度,並提昇玻璃轉移溫度,但藉無鉛化所產生之焊接溫度上昇,在高溫之彈性率高,又吸濕性亦高,故焊接回流後在環氧樹脂硬化物與基板之界面的剝離、半導體元件與半導體樹脂糊劑之界面的剝離成為問題。另外,使用交聯密度低之樹脂,使無機質填充劑高充填化,以提昇低吸水性、低膨脹率、在高溫之低彈性率化,可期待於耐回流性之效果,但此組成物會變成高黏度化,故損及成形時之流動性。又,因玻璃轉移溫度低,在高溫下之信賴性有問題。For example, in recent years, ICs or LSIs such as a ball matrix arrangement (BGA) or QFN which are excellent in high-density packaging have become mainstream, but this package has a problem that only one side is closed, and warpage after molding becomes large. In the past, in order to improve the warpage, one method can increase the crosslink density of the resin and increase the glass transition temperature, but the soldering temperature caused by the lead-free increase, the modulus of elasticity at high temperature is high, and the moisture absorption is also Since it is high, peeling at the interface between the cured epoxy resin and the substrate after solder reflow, and peeling of the interface between the semiconductor element and the semiconductor resin paste become a problem. Further, by using a resin having a low crosslinking density, the inorganic filler is highly filled, and the low water absorbability, the low expansion ratio, and the low modulus at a high temperature are improved, and the effect of reflow resistance can be expected. It becomes highly viscous and loses fluidity during molding. Moreover, since the glass transition temperature is low, there is a problem in reliability at high temperatures.

在特許第3137202號公報(專利文獻1)中,在環氧樹脂與硬化劑所構成之環氧樹脂組成物中,環氧樹脂已揭示有1,1-雙(2,7-二縮水甘油基氧-1-萘基)烷為特徵之環氧樹脂組成物。此環氧樹脂之硬化物係耐熱性極優,且耐熱性亦非常優異,一般用來克服高耐熱環氧樹脂的硬化物具有之堅硬而脆弱的缺點。In the epoxy resin composition comprising an epoxy resin and a curing agent, an epoxy resin has been disclosed as a 1,1-bis(2,7-diglycidyl group) in Japanese Patent No. 3137202 (Patent Document 1). Oxy-1-naphthyl) alkane is a characteristic epoxy resin composition. The cured product of the epoxy resin is excellent in heat resistance and excellent in heat resistance, and is generally used to overcome the disadvantage that the cured product of the high heat-resistant epoxy resin is hard and fragile.

進而,於特開2005-15689號公報(專利文獻2)中,係揭示一種環氧樹脂組成物,其係含有1,1-雙(2,7-二縮水甘油基氧-1-萘基)烷(a1)與以1-(2,7-二縮水甘油基氧-1-萘基)-1-(2-縮水甘油基氧-1-萘基)烷(a2)與1,1-雙(2-縮水甘油基氧-1-萘基)烷(a3)之環氧樹脂(A)與硬化劑(B)為必須之環氧樹脂組成物,且於前述(a1)與前述(a2)與前述(a3)之合計100重量份中含有(a3)40~95重量份。亦即,就流動性、硬化性之降低而言,於下述通式(1)中,宜含有m=0、n=0者為40~95重量份者。Further, Japanese Laid-Open Patent Publication No. 2005-15689 (Patent Document 2) discloses an epoxy resin composition containing 1,1-bis(2,7-diglycidyloxy-1-naphthyl). Alkane (a1) with 1-(2,7-diglycidyloxy-1-naphthyl)-1-(2-glycidyloxy-1-naphthyl)alkane (a2) and 1,1-double The epoxy resin (A) of (2-glycidyloxy-1-naphthyl)alkane (a3) and the hardener (B) are essential epoxy resin compositions, and the above (a1) and the aforementioned (a2) (a3) is contained in an amount of 40 to 95 parts by weight based on 100 parts by weight of the total of (a3). In other words, in the following general formula (1), it is preferable to contain m = 0 and n = 0 to 40 to 95 parts by weight.

(m、n表示0或1、R表示氫原子、碳數1~4的烷基、或苯基,G表示含有縮水甘油基的有機基) (m, n represents 0 or 1, R represents a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or a phenyl group, and G represents an organic group having a glycidyl group)

(專利文獻1)特許第3137202號公報(專利文獻2)特開2005-15689號公報(Patent Document 1) Japanese Patent No. 3137202 (Patent Document 2) JP-A-2005-15689

(發明之揭示)(disclosure of the invention)

本發明之目的在於提供一種具有良好流動性,同時線膨脹係數很小、且具有高的玻璃轉移溫度的同時並顯示低吸濕性,又於無鉛焊錫龜裂性、耐熱信賴性、耐濕信賴性亦優異之半導體封閉用環氧樹脂組成物及以該樹脂組成物之硬化物封閉之半導體裝置。The object of the present invention is to provide a fluid having good fluidity, a small coefficient of linear expansion, a high glass transition temperature, and low hygroscopicity, and a lead-free solder cracking property, heat resistance reliability, and moisture resistance. An epoxy resin composition for semiconductor encapsulation which is excellent in properties and a semiconductor device which is sealed by a cured product of the resin composition.

本發明人等為達成上述目的,經專心研究之結果,藉組合而使用下述通式(1)之特定環氧樹脂及特定之酚樹脂,尤其通式(2),流動性良好,同時線膨脹係數很小、且具有高的玻璃轉移溫度的同時並顯示低吸濕性,進一步藉由使用至少一種以上之化合物選自稀土族氧化物或水滑石化合物,於高溫下長期保管時離子性雜質會降低,可得到一賦予耐熱信賴性、耐濕信賴性優之硬化物的半導體封閉用環氧樹脂組成物,終達成本發明。In order to achieve the above object, the present inventors have used a specific epoxy resin of the following formula (1) and a specific phenol resin, particularly the general formula (2), by combination, as a result of intensive research, and the fluidity is good, and the line is good. The coefficient of expansion is small, and has a high glass transition temperature and exhibits low hygroscopicity. Further, by using at least one or more compounds selected from the group consisting of rare earth oxides or hydrotalcite compounds, ionic impurities are stored for a long period of time at high temperatures. When it is lowered, an epoxy resin composition for semiconductor encapsulation which imparts a cured product excellent in heat resistance and moisture resistance can be obtained, and the present invention has finally been achieved.

因此,本發明提供一種環氧樹脂組成物,其特徵在於含有:(A)以下述通式(1)所示之萘型環氧樹脂、 (m、n表示0或1、R表示氫原子、碳數1~4的烷基、或苯基,G表示含有縮水甘油基的有機基;但於上述通式(1)100質量份中含有m=0及n=0者為35~85重量份,m=1及n=1者為1~35重量份)(B)於1分子中至少具有一個取代或非取代之萘環的酚樹脂硬化劑、(C)無機質填充劑、(D)至少一種之化合物選自稀土族氧化物或水滑石化合物;及以其硬化物封閉之半導體裝置;較佳係提供一種半導體裝置,其係於樹脂基板或金屬基板之單面搭載半導體元件,於搭載此半導體元件之樹脂基板面或金屬基板面側實質上只單面被封閉。Accordingly, the present invention provides an epoxy resin composition comprising: (A) a naphthalene type epoxy resin represented by the following formula (1), (m, n represents 0 or 1, R represents a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or a phenyl group, and G represents an organic group having a glycidyl group; but is contained in 100 parts by mass of the above formula (1) m = 0 and n = 0 are 35 to 85 parts by weight, m = 1 and n = 1 are 1 to 35 parts by weight) (B) phenol resin having at least one substituted or unsubstituted naphthalene ring in one molecule a hardener, (C) an inorganic filler, (D) at least one compound selected from the group consisting of rare earth oxides or hydrotalcite compounds; and a semiconductor device sealed with a cured product thereof; preferably a semiconductor device which is attached to a resin A semiconductor element is mounted on one surface of the substrate or the metal substrate, and substantially only one surface is closed on the resin substrate surface or the metal substrate surface side on which the semiconductor element is mounted.

較佳係如上述之環氧樹脂組成物,其中含有以下述通式(2)所示之酚樹脂(B)硬化劑。The epoxy resin composition as described above preferably contains a phenol resin (B) hardener represented by the following formula (2).

(R1 、R2 分別獨立地表示氫原子、碳數1~4之烷基、或苯基,p為0~10之整數) (R 1 and R 2 each independently represent a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or a phenyl group, and p is an integer of 0 to 10)

本發明之半導體封閉用環氧樹脂組成物係流動性良好、同時線膨脹係數小、且具有高的玻璃轉移溫度的同時並顯示低吸濕性,顯示優異之耐龜裂性,在高溫下長期保管時,離子性雜質會降低,故為一賦予耐熱信賴性、耐濕信賴性亦優之硬化物者。因此,以本發明之半導體封閉用環氧樹脂組成物的硬化物封閉之半導體裝置,尤可用於產業上。The epoxy resin composition for semiconductor encapsulation of the present invention has good fluidity, small linear expansion coefficient, high glass transition temperature and low hygroscopicity, and exhibits excellent crack resistance, and is long-term at high temperatures. In the case of storage, the ionic impurities are lowered, so that it is a cured product which is excellent in heat resistance and moisture resistance. Therefore, the semiconductor device in which the cured product of the epoxy resin composition for semiconductor encapsulation of the present invention is sealed can be used industrially.

(用以實施發明之最佳形態)(The best form for implementing the invention)

以下,更詳細說明本發明。Hereinafter, the present invention will be described in more detail.

[(A)環氧樹脂][(A) Epoxy Resin]

本發明所使用之環氧樹脂(A),其係含有上述通式(1)之萘型環氧樹脂,一般於通式(1)100質量份中必須含有m=0及n=0者為35~85重量份,m=1及n=1者為1~35重量份。The epoxy resin (A) used in the present invention contains the naphthalene type epoxy resin of the above formula (1), and is generally required to contain m=0 and n=0 in 100 parts by mass of the formula (1). 35 to 85 parts by weight, and m=1 and n=1 are 1 to 35 parts by weight.

通式(1)之合計100重量份中m=0及n=0者之含量未達35質量份時,樹脂組成物之黏度會變高而流動性降低。若超過85質量份,樹脂組成物之交聯密度極端降低,故硬化性降低,又,玻璃轉移溫度降低,故不佳。繼而,若m=1及n=1者超過35質量份,交聯密度上昇,玻璃轉移溫度會上昇,但在高溫之彈性率亦變高,故不佳。進而,就所得到之環氧樹脂組成物的硬化性、耐熱性、高溫彈性率優而言,宜m=0及n=0者之含量為45~70質量份、m=1及n=1者之含量為5~30質量份。When the content of m=0 and n=0 in the total of 100 parts by weight of the general formula (1) is less than 35 parts by mass, the viscosity of the resin composition is increased and the fluidity is lowered. When the amount exceeds 85 parts by mass, the crosslinking density of the resin composition is extremely lowered, so that the hardenability is lowered and the glass transition temperature is lowered, which is not preferable. Then, when m=1 and n=1 exceed 35 parts by mass, the crosslinking density increases, and the glass transition temperature rises, but the elastic modulus at high temperature also becomes high, which is not preferable. Further, in view of the curability, heat resistance and high-temperature elastic modulus of the obtained epoxy resin composition, the content of m=0 and n=0 is preferably 45 to 70 parts by mass, m=1 and n=1. The content of the person is 5 to 30 parts by mass.

於特開2005~15689號公報中,就流動性、硬化性之降低而言,m=0、n=0者宜為40~95重量份。但,本發明所使用之環氧樹脂(A)亦如前述般為具有萘構造者,但發現亦以通式(1)定義m=1及n=1者之含量,良好流動性,同時線膨脹係數很小、且具有高的玻璃轉移溫度的同時並顯示低吸濕性,又具有優異之耐焊接龜裂性。In the publication of JP-A-2005-15689, it is preferable that m=0 and n=0 are 40 to 95 parts by weight in terms of reduction in fluidity and hardenability. However, the epoxy resin (A) used in the present invention is also a naphthalene structure as described above, but it has been found that the content of m=1 and n=1 is defined by the general formula (1), and the fluidity is good, and the line is The coefficient of expansion is small, and it has a high glass transition temperature and exhibits low hygroscopicity, and has excellent resistance to weld cracking.

如此之環氧樹脂係具體上可舉例下述者。Such an epoxy resin is specifically exemplified below.

(但,R、G為如上述般)R具體上可舉例如氫原子、甲基、乙基、丙基等之烷基、或苯基,G之含有縮水甘油基的有機基具體上可舉例如以下述所示之基等。 (R, G is as described above), and R may specifically be an alkyl group such as a hydrogen atom, a methyl group, an ethyl group or a propyl group, or a phenyl group, and an organic group containing a glycidyl group of G may be specifically exemplified. Such as the basis shown below.

又,在本發明中,環氧樹脂成分除上述特定之環氧化合物(A)以外,亦可併用其他之環氧樹脂。其他之環氧樹脂無特別限定,以往公知之環氧樹脂,可舉例如酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂等之酚醛清漆型環氧樹脂、三酚甲烷型環氧樹脂、三酚丙烷型環氧樹脂等之三酚烷型環氧樹脂、聯苯基型環氧樹脂、酚芳烷基型環氧樹脂、聯苯基芳烷基型環氧樹脂、雜環型環氧樹脂、上述以外含萘環之環氧樹脂、雙酚A型環氧樹脂、雙酚F型環氧樹脂等之雙酚型環氧樹脂、二苯乙烯型環氧樹脂、鹵化環氧樹脂等,可使用此等之中的一種或2種以上。Further, in the present invention, in addition to the specific epoxy compound (A), the epoxy resin component may be used in combination with other epoxy resins. The other epoxy resin is not particularly limited, and examples thereof include a phenol novolak type epoxy resin, a novolak type epoxy resin such as a cresol novolak type epoxy resin, and a trisphenol methane type epoxy resin. Trisphenol type epoxy resin such as resin, trisphenol propane type epoxy resin, biphenyl type epoxy resin, phenol aralkyl type epoxy resin, biphenyl aralkyl type epoxy resin, heterocyclic type Epoxy resin, epoxy resin containing naphthalene ring, bisphenol A epoxy resin, bisphenol F epoxy resin, bisphenol epoxy resin, styrene epoxy resin, halogenated epoxy resin Alternatively, one or more of these may be used.

此時,上述特定之環氧樹脂(A)的調配量,係相對於環氧樹脂(上述特定之環氧樹脂(A)+其他之環氧樹脂)宜為50~100質量%、尤宜為70~100質量%。上述萘型環氧樹脂之調配量未達50質量%時,有時無法得到充分的耐熱性、回流性、吸濕特性等。In this case, the specific epoxy resin (A) is preferably formulated in an amount of 50 to 100% by mass based on the epoxy resin (the specific epoxy resin (A) + other epoxy resin), and is particularly preferably 70~100% by mass. When the amount of the naphthalene type epoxy resin is less than 50% by mass, sufficient heat resistance, reflow property, moisture absorption property, and the like may not be obtained.

[(B)硬化劑][(B) hardener]

本發明之環氧樹脂組成物的(B)成分之酚樹脂,係作用為(A)成分之環氧樹脂的硬化劑者,在本發明中係使用於1分子中至少具有一個以上取代或非取代之萘環的酚樹脂。較佳係以下述通式(2)所示之酚樹脂。The phenol resin of the component (B) of the epoxy resin composition of the present invention is a hardener of an epoxy resin acting as the component (A), and is used in the present invention to have at least one substitution or non-one in one molecule. A phenolic resin substituted with a naphthalene ring. It is preferably a phenol resin represented by the following formula (2).

(R1 、R2 分別獨立地表示氫原子、碳數1~4之烷基、或苯基,p為0~10之整數)R1 、R2 ,可舉例如氫原子、甲基、乙基、丙基等之烷基、或苯基。 (R 1 and R 2 each independently represent a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or a phenyl group, and p is an integer of 0 to 10) R 1 and R 2 , and examples thereof include a hydrogen atom, a methyl group, and B. An alkyl group such as a propyl group or a phenyl group.

藉由使用一具有如此之萘環之酚樹脂硬化劑,線膨脹係數小、玻璃轉移溫度高、在玻璃轉移溫度以上之溫度區域為低彈性率,進而可得到低吸水性之硬化物,故使用本發明之環氧樹脂組成物作為半導體裝置的封閉材時,可改善熱衝擊時之耐龜裂性,又,亦可改善封裝體之翹曲。具有以通式(2)所示之萘環的酚樹脂之具體例,可舉例如如下之化合物(3)~(6)。By using a phenol resin hardener having such a naphthalene ring, the linear expansion coefficient is small, the glass transition temperature is high, and the temperature region above the glass transition temperature is a low modulus of elasticity, whereby a low water absorption cured product can be obtained, so that it is used. When the epoxy resin composition of the present invention is used as a sealing material for a semiconductor device, the crack resistance at the time of thermal shock can be improved, and the warpage of the package can be improved. Specific examples of the phenol resin having a naphthalene ring represented by the formula (2) include the following compounds (3) to (6).

又,在本發明之環氧樹脂組成物之(B)成分的酚樹脂係除上述特定酚化合物以外亦可併用其他之酚樹脂。其他之酚樹脂無特別限定,以往公知之酚樹脂,可舉例如酚酚醛清漆樹脂、甲酚酚醛清漆樹脂等之酚醛清漆型酚樹脂、酚芳烷基型酚樹脂、聯苯基芳烷基型酚樹脂、聯苯基型酚樹脂、三酚甲烷型酚樹脂、三酚丙烷型酚樹脂等之三酚烷型酚樹脂、脂環式酚樹脂、雜環型酚樹脂、雙酚A型酚樹脂、雙酚F型酚樹脂等之雙酚型酚樹脂等,可使用此等之中的一種或2種以上。Further, in the phenol resin of the component (B) of the epoxy resin composition of the present invention, other phenol resins may be used in combination with the specific phenol compound. The other phenol resin is not particularly limited, and examples thereof include a novolak type phenol resin such as a phenol novolak resin or a cresol novolak resin, a phenol aralkyl type phenol resin, and a biphenyl aralkyl type. A phenolic resin, a biphenyl phenol resin, a trisphenol methane phenol resin, a trisphenol phenol resin, a trisphenol phenol resin, an alicyclic phenol resin, a heterocyclic phenol resin, and a bisphenol A phenol resin One or two or more of these may be used as a bisphenol type phenol resin such as a bisphenol F type phenol resin.

此時,上述式(2)之特定的酚樹脂(B)的調配量,係相對於酚樹脂(上述式(2)之特定的酚樹脂(B)+其他之酚樹脂)宜為25~100質量%、尤宜為40~80質量%。上述萘型酚樹脂之調配量未達25質量%時,有時無法得到充分的耐熱性、吸濕特性、翹曲特性等。In this case, the amount of the specific phenol resin (B) of the above formula (2) is preferably 25 to 100 with respect to the phenol resin (specific phenol resin (B) + other phenol resin of the above formula (2)). The mass% is particularly preferably 40 to 80% by mass. When the amount of the naphthalene type phenol resin is less than 25% by mass, sufficient heat resistance, moisture absorption characteristics, warpage characteristics, and the like may not be obtained.

在本發明中,有關(A)成分環氧樹脂、(B)成分酚樹脂之調配比率係無特別限定,但相對於環氧樹脂中所含有的環氧基1莫耳,硬化劑中所含有的酚性羥基之莫耳比為0.5~1.5,尤宜為0.8~1.2的範圍。In the present invention, the blending ratio of the epoxy resin of the component (A) and the phenol resin of the component (B) is not particularly limited, but is contained in the curing agent with respect to 1 mol of the epoxy group contained in the epoxy resin. The molar ratio of the phenolic hydroxyl group is from 0.5 to 1.5, particularly preferably from 0.8 to 1.2.

[(C)無機質填充劑][(C) Inorganic Filler]

於本發明之環氧樹脂組成物中所調配的(C)成分之無機質填充劑,可使用一般環氧樹脂組成物所調配者。可舉例如熔融氧化矽、結晶性氧化矽等之氧化矽類、氧化鋁、氮化矽、氮化鋁、氮化硼、氧化鈦、玻璃纖維、三氧化銻等。此等無機質填充劑之平均粒徑或形成及無機質填充劑的填充量並無特別限定,但,為以無鉛提高耐焊接龜裂性及難燃性,於環氧樹脂組成物中,只要無損成形性之範圍,宜儘可能地大量填充。The inorganic filler of the component (C) to be blended in the epoxy resin composition of the present invention can be prepared by using a general epoxy resin composition. For example, cerium oxide such as molten cerium oxide or crystalline cerium oxide, aluminum oxide, cerium nitride, aluminum nitride, boron nitride, titanium oxide, glass fiber, antimony trioxide or the like can be given. The average particle diameter or the formation of the inorganic filler and the filling amount of the inorganic filler are not particularly limited. However, in order to improve the weld crack resistance and the flame retardancy, the epoxy resin composition is not damaged. The range of sex should be filled as much as possible.

此時,就無機質填充劑之平均粒徑、形狀而言,宜為平均粒徑3~30μm,尤宜為5~25μm之球狀熔融氧化矽。此處,平均粒徑係使用以例如雷射光繞射法等的粒度分布測定裝置等而求得為重量平均值(或median徑)等。又,上述無機質填充劑為增強樹脂與無機質填充劑之結合強度,宜調配一預先以矽烷偶合劑、酞酸酯偶合劑等之偶合劑表面處理者。In this case, the average particle diameter and shape of the inorganic filler are preferably spherical yttrium oxide having an average particle diameter of 3 to 30 μm, particularly preferably 5 to 25 μm. Here, the average particle diameter is obtained by using a particle size distribution measuring device such as a laser light diffraction method or the like to obtain a weight average value (or a median diameter). Further, the inorganic filler is a bonding strength between the reinforcing resin and the inorganic filler, and it is preferred to prepare a surface treatment agent such as a coupling agent such as a decane coupling agent or a phthalate coupling agent.

此偶合劑宜使用γ-環氧丙氧基丙基三甲氧基矽烷、γ-環氧丙氧基甲基二乙氧基矽烷、γ-異氰酸酯基丙基三乙氧基矽烷、γ-脲基丙基三乙氧基矽烷、β-(3,4-環氧基環己基)乙基三甲氧基矽烷等之環氧基矽烷類;N-(β-胺乙基)-γ-胺基丙基三甲氧基矽烷、γ-胺基丙基三乙氧基矽烷、N-苯基-γ-胺基丙基三甲氧基矽烷等之胺基矽烷類;γ-氫硫基丙基三甲氧基矽烷等之氫硫基矽烷類;咪唑化合物與γ-環氧丙氧基丙基三甲氧基矽烷之反應物等的矽烷偶合劑。此等係可1種單獨亦可組合2種以上而使用。Preferably, the coupling agent is γ-glycidoxypropyltrimethoxydecane, γ-glycidoxymethyldiethoxydecane, γ-isocyanatepropyltriethoxydecane, γ-ureido Epoxytrioxane, β-(3,4-epoxycyclohexyl)ethyltrimethoxydecane, etc.; N-(β-aminoethyl)-γ-aminopropyl Amino decanes such as methoxy-methoxy decane, γ-aminopropyl triethoxy decane, N-phenyl-γ-aminopropyltrimethoxy decane; γ-hydrothiopropyltrimethoxy a thioxane coupling agent such as a thioxane such as decane or a reaction product of an imidazole compound and γ-glycidoxypropyltrimethoxydecane. These may be used alone or in combination of two or more.

又,有關使用於表面處理之偶合劑的調配量及表面處理方法,並無特別限制。Further, the amount of the coupling agent used in the surface treatment and the surface treatment method are not particularly limited.

無機質填充劑之填充量相對於上述(A)環氧樹脂與(B)硬化劑(酚樹脂)之總量100質量份為200~1100質量份,尤宜為500~800質量份,填充量未達200質量份時,膨脹係數變大,封裝體之翹曲增大,施加於半導體元件之應力增大而招致元件特性的劣化,又,對於組成物全體之樹脂量變多,故耐濕性明顯降低,耐龜裂性亦降低。另外,若超過1100質量份,成形時之黏度變高,有時成形性變差。又,此無機質填充劑係組成物全體之75~91質量%,尤宜為78~89質量%之含量,更宜為83~87質量%之含量。The filling amount of the inorganic filler is 200 to 1100 parts by mass, particularly preferably 500 to 800 parts by mass, based on 100 parts by mass of the total of the (A) epoxy resin and the (B) curing agent (phenol resin), and the filling amount is not When the amount is 200 parts by mass, the expansion coefficient is increased, the warpage of the package is increased, the stress applied to the semiconductor element is increased to cause deterioration of the device characteristics, and the amount of the resin in the entire composition is increased, so that the moisture resistance is remarkable. Reduced, crack resistance is also reduced. On the other hand, when it exceeds 1,100 parts by mass, the viscosity at the time of molding becomes high, and the formability may be deteriorated. Further, the inorganic filler is a composition of 75 to 91% by mass, particularly preferably 78 to 89% by mass, more preferably 83 to 87% by mass.

[(D)稀土族氧化物或水滑石化合物][(D) rare earth oxide or hydrotalcite compound]

本發明所使用之至少一種之化合物選自(D)稀土族氧化物或水滑石化合物係於捕捉雜子性雜質的目的及中和硬化物之酸性度之目的所使用。The compound of at least one of the compounds used in the present invention is selected from the group consisting of (D) a rare earth oxide or a hydrotalcite compound for the purpose of capturing hetero impurities and neutralizing the acidity of the cured product.

水滑石係可使用以往公知者。具體上,只要為特許第2501820、2519277、2712898、3167853號公報、特公平06-051826號、特開平09-118810號、特開平10-158360號、特開平11-240937號、特開平11-310766號、特開2000-159520號、特開2000-230110號、特開2002-080566號公報等所記載者,任一者均可,但此等係被認為可提昇耐濕信賴性、耐熱特性。The hydrotalcite system can be used by a person known in the art. Specifically, as long as it is a license No. 2501820, 2519277, 2712898, 3167853, special fair 06-051826, special Kaiping 09-118810, special Kaiping 10-158360, special Kaiping 11-240937, special Kaiping 11-310766 Any one of those described in JP-A-2000-159520, JP-A-2000-230110, JP-A-2002-080566, etc., is considered to improve moisture resistance and heat resistance.

尤其,可舉例許多之使用例作為半導體封閉材料之雜子捕捉材而宜為以下述通式(7)所示之化合物。In particular, a plurality of use examples can be exemplified as the heterocible trapping material of the semiconductor sealing material, and it is preferably a compound represented by the following formula (7).

Mgx Aly (OH)2x+3y+2z (CO3 )z .mH2 O (7) (x、y、z分別具有0<y/x≦1,0≦z/y<1.5之關係,m表示整數。)Mg x Al y (OH) 2x+3y+2z (CO 3 ) z . mH 2 O (7) (x, y, and z have a relationship of 0 < y / x ≦ 1, 0 ≦ z / y < 1.5, respectively, and m represents an integer.)

稀土族氧化物係磷酸離子、有機酸離子等之捕捉能力優、且即使在高溫、高溼下金屬離子亦不溶出。而且,對環氧樹脂組成物之硬化性亦不影響。The rare earth group oxide phosphate ion, organic acid ion, and the like have excellent capturing ability, and metal ions are not eluted even under high temperature and high humidity. Moreover, it does not affect the hardenability of the epoxy resin composition.

稀土族氧化物可舉例如氧化鑭、氧化釓、氧化釤、氧化銪、氧化銣、氧化鉺、氧化鋱、氧化鐠、氧化鏑、氧化釔、氧化鐿、氧化鈥等。Examples of the rare earth oxide include cerium oxide, cerium oxide, cerium oxide, cerium oxide, cerium oxide, cerium oxide, cerium oxide, cerium oxide, cerium oxide, cerium oxide, cerium oxide, cerium oxide, and the like.

在本發明中,宜從前述之水滑石及稀土族氧化物之中使用至少一種,宜使用2種類以上。添加量並無特別限制,但相對於(A)、(B)成分之合計量100質量份,宜為2~20質量份,尤宜為3~10質量份。添加量未達2質量份時,有時無法得到充分的離子捕捉效果,若超過20質量份,有時引起流動性之降低。In the present invention, it is preferred to use at least one of the above-described hydrotalcites and rare earth oxides, and it is preferred to use two or more types. The amount of addition is not particularly limited, but is preferably from 2 to 20 parts by mass, particularly preferably from 3 to 10 parts by mass, per 100 parts by mass of the total of the components (A) and (B). When the amount is less than 2 parts by mass, a sufficient ion capturing effect may not be obtained, and if it exceeds 20 parts by mass, the fluidity may be lowered.

[其他之調配成分][Other compounding ingredients]

於本發明之封閉樹脂組成物中,進一步依需要而可調配各種之添加劑。例如可添加調配咪唑化合物、第三級胺化合物、磷系化合物等之硬化觸煤、鉬酸鋅担持氧化鋅、鉬酸鋅担持滑石、磷腈化合物、氫氧化鎂、氫氧化鋁等之耐燃劑、熱塑性樹脂、熱塑性彈性體、有機合成橡膠、聚矽氧等之低應力劑、巴西棕櫚蠟、氧化聚乙烯、褐煤酸酯等之蠟類、碳黑、Ketjen黑等之著色劑。In the sealing resin composition of the present invention, various additives may be further blended as needed. For example, a hardened contact coal such as an imidazole compound, a tertiary amine compound, or a phosphorus compound, a zinc oxide molybdate supporting zinc oxide, a zinc molybdate supporting talc, a phosphazene compound, magnesium hydroxide, aluminum hydroxide, or the like may be added. A coloring agent such as a thermoplastic resin, a thermoplastic elastomer, an organic synthetic rubber, a low stress agent such as polyfluorene oxide, a wax such as carnauba wax, oxidized polyethylene or montanic acid ester, carbon black or Ketjen black.

又,在本發明中,為促進環氧樹脂與硬化劑之硬化反應,宜使用硬化促進劑。此硬化促進劑若為促進硬化反應者即可,並無特別限制,例如可使用三苯基磷、三丁基磷、三(對甲基苯基)磷、三(壬基苯基)磷、三苯基磷/三苯硼、四苯基磷/四苯基硼酸酯、三苯基磷/苯醌加成物等之磷系化合物、三乙基胺、苯甲基二甲胺、α-甲基苯甲基二甲基胺、1,8-二氮雜雙環(5,4,0)十一碳烯-7等之第三級胺化合物、2-甲基咪唑、2-苯基咪唑、2-苯基-4-甲基咪唑等之咪唑化合物等。Further, in the present invention, in order to promote the hardening reaction between the epoxy resin and the curing agent, it is preferred to use a curing accelerator. The hardening accelerator is not particularly limited as long as it promotes the hardening reaction, and for example, triphenylphosphine, tributylphosphine, tris(p-methylphenyl)phosphorus, tris(nonylphenyl)phosphorus, or the like may be used. Phosphorous compounds such as triphenylphosphine/triphenylboron, tetraphenylphosphine/tetraphenylborate, triphenylphosphine/benzoquinone adduct, triethylamine, benzyldimethylamine, α a third-order amine compound such as -methylbenzyldimethylamine, 1,8-diazabicyclo(5,4,0)undecene-7, 2-methylimidazole, 2-phenyl An imidazole compound such as imidazole or 2-phenyl-4-methylimidazole.

硬化促進劑之調配量為有效量,但上述磷系化合物、第三級胺化合物、咪唑化合物等之環氧樹脂與硬化劑(酚樹脂)之硬化反應促進用的硬化促進劑,相對於環氧樹脂與硬化劑之總量100質量份,為0.1~3質量份,尤宜為0.5~2質量份。The amount of the curing accelerator is an effective amount, but the curing accelerator for promoting the hardening reaction of the epoxy resin such as the phosphorus compound, the third amine compound, or the imidazole compound and the curing agent (phenol resin) is relative to the epoxy resin. The total amount of the resin and the hardener is 100 parts by mass, and is 0.1 to 3 parts by mass, particularly preferably 0.5 to 2 parts by mass.

離型劑成分並無特別限制而可使用公知者全部。可舉例如巴西棕櫚蠟、米糠蠟、聚乙烯、氧化聚乙烯、褐煤酸、褐煤酸與飽和醇、2-(2-羥乙基胺基)-乙醇、乙二醇、甘油等之酯化合物的褐煤蠟;硬脂酸、硬脂酸酯、硬脂酸醯胺、乙烯雙硬脂酸醯胺、乙烯與醋酸乙烯酯之共聚合物等,此等可1種單獨使用亦可組合2種以上而使用。The release agent component is not particularly limited, and any of the known ones can be used. For example, an ester compound of carnauba wax, rice bran wax, polyethylene, oxidized polyethylene, montanic acid, montanic acid and saturated alcohol, 2-(2-hydroxyethylamino)-ethanol, ethylene glycol, glycerin or the like may be mentioned. Lignite wax; stearic acid, stearic acid ester, decylamine stearate, decylamine bis-stearate, a copolymer of ethylene and vinyl acetate, etc., may be used alone or in combination of two or more. And use.

離型劑之調配比率相對於(A)及(B)成分之總量100質量份為0.1~5質量份、更宜為0.3~4質量份。The blending ratio of the release agent is 0.1 to 5 parts by mass, more preferably 0.3 to 4 parts by mass, per 100 parts by mass of the total of the components (A) and (B).

[環氧樹脂組成物之調製][Modulation of epoxy resin composition]

調製本發明之封閉樹脂組成物作為成型材料時之一般的方法,係以特定之組成比調配環氧樹脂、硬化劑、無機質填充劑、其他之添加劑,再以混合機充分均勻地混合後,以熱輥、捏合機、擠壓機等進行熔融混合處理,然後,冷卻固化,可粉碎成適當的大小而成為成形材料。The general method for preparing the sealing resin composition of the present invention as a molding material is to prepare an epoxy resin, a curing agent, an inorganic filler, and other additives in a specific composition ratio, and then uniformly and uniformly mix the mixture with a mixer to The heat roller, the kneader, the extruder, and the like are melt-mixed, and then solidified by cooling, and pulverized into an appropriate size to form a molding material.

又,使組成物藉混合機等而充分均一地混合時,為使保存安定性充分,或形成潤濕劑而以矽烷偶合劑等預先進行表面處理等。In addition, when the composition is sufficiently uniformly mixed by a mixer or the like, surface treatment or the like is performed in advance with a decane coupling agent or the like in order to sufficiently preserve the storage stability or form a wetting agent.

此處,矽烷偶合劑係可舉例如γ-環氧丙氧基丙基三甲氧基矽烷、γ-環氧丙氧基甲基二乙氧基矽烷、γ-環氧丙氧基基丙基三乙氧基矽烷、對-苯乙烯基三甲氧基矽烷、γ-甲基丙烯醯氧基丙基三乙氧基矽烷、γ-丙烯醯氧基丙基三甲氧基矽烷、N-β(胺乙基)γ-胺基丙基甲基二甲氧基矽烷、N-β(胺乙基)γ-胺基丙基三甲氧基矽烷、N-β(胺乙基)γ-胺基丙基三乙氧基矽烷、γ-胺基丙基三甲氧基矽烷、γ-胺基丙基三乙氧基矽烷、N-苯基-γ-胺基丙基三甲氧基矽烷、γ-氫硫基丙基甲基二甲氧基矽烷、γ-氫硫基丙基三甲氧基矽烷、雙(三乙氧基丙基)四硫醚、γ-異氰酸酯基丙基三乙氧基矽烷等。此處,有關使用於表面處理之矽烷偶合劑量及表面處理方法並無特別限制。Here, the decane coupling agent may, for example, be γ-glycidoxypropyltrimethoxydecane, γ-glycidoxymethyldiethoxydecane, or γ-glycidoxypropyltri Ethoxy decane, p-styryl trimethoxy decane, γ-methyl propylene methoxy propyl triethoxy decane, γ-acryloxypropyl trimethoxy decane, N-β (amine B Γ-aminopropylmethyldimethoxydecane, N-β(aminoethyl)γ-aminopropyltrimethoxydecane, N-β(aminoethyl)γ-aminopropyltri Ethoxy decane, γ-aminopropyltrimethoxydecane, γ-aminopropyltriethoxydecane, N-phenyl-γ-aminopropyltrimethoxydecane, γ-hydrothiopropyl Methyldimethoxydecane, γ-hydrothiopropyltrimethoxydecane, bis(triethoxypropyl)tetrasulfide, γ-isocyanatepropyltriethoxydecane, and the like. Here, the decane coupling dose and the surface treatment method used for the surface treatment are not particularly limited.

如此做法所得到之本發明的半導體封閉用環氧樹脂組成物係可有效地利用於各種之半導體裝置的封閉,此時,封閉之最一般之方法係可舉例如低壓傳遞成形法。又,本發明之封閉用樹脂組成物的成形溫度為150~185℃,30~180秒,後硬化係宜以150~185℃進行2~20小時。The epoxy resin composition for semiconductor encapsulation of the present invention obtained in this manner can be effectively utilized for the sealing of various semiconductor devices. In this case, the most common method of sealing is, for example, a low-pressure transfer molding method. Further, the molding temperature of the resin composition for sealing of the present invention is 150 to 185 ° C for 30 to 180 seconds, and the post-hardening is preferably carried out at 150 to 185 ° C for 2 to 20 hours.

此時,本發明之環氧樹脂組成物係於樹脂基板或金屬基板之單面搭載半導體元件之半導體裝置中,有效利用於僅封閉已搭載此半導體元件之樹脂基板面或金屬基板面側的單面,因此,適宜使用於球狀矩陣排列或QFN等之封裝體的封閉。In this case, the epoxy resin composition of the present invention is used in a semiconductor device in which a semiconductor element is mounted on one surface of a resin substrate or a metal substrate, and is effectively used for sealing only a single resin substrate surface or a metal substrate surface side on which the semiconductor element is mounted. Therefore, it is suitable for use in the sealing of a spherical matrix arrangement or a package of QFN or the like.

[實施例][Examples]

以下,表示實施例及比較例,具體地說明本發明,但本發明係不限於下述之實施例。又,在以下之例中份係任一者均為質量份。Hereinafter, the present invention will be specifically described by way of examples and comparative examples, but the present invention is not limited to the examples described below. Further, in the following examples, any of the parts is a part by mass.

[實施例1~6、比較例1~4][Examples 1 to 6 and Comparative Examples 1 to 4]

使表2所示之成分之熱2根輥均一地熔融混合,冷卻,粉碎而得到半導體封閉用環氧樹脂組成物。所使用之原料表示於下述。The two hot rolls of the components shown in Table 2 were uniformly melt-mixed, cooled, and pulverized to obtain an epoxy resin composition for semiconductor encapsulation. The raw materials used are shown below.

(環氧樹脂)(epoxy resin)

在上述式(1)中之環氧樹脂,依m、n之值有關下述構造之環氧樹脂(i)~(iii),依其調配比例使用如表1之環氧樹脂(1)、(2)、及(3)聯苯基芳烷基型環氧樹脂(NC3000:日本化藥(股)製商品名)。G係表示。In the epoxy resin of the above formula (1), the epoxy resins (i) to (iii) having the following structures are used according to the values of m and n, and the epoxy resin (1) shown in Table 1 is used according to the blending ratio. (2), and (3) a biphenyl aralkyl type epoxy resin (NC3000: a product name manufactured by Nippon Kayaku Co., Ltd.). G is indicated.

環氧樹脂(i)(m=0、n=0) 環氧樹脂(ii)(m=1時n=0,m=0時n=1) 環氧樹脂(iii)(m=1,n=1) Epoxy resin (i) (m=0, n=0) Epoxy resin (ii) (n=0 when m=1, n=1 when m=0) Epoxy resin (iii) (m=1, n=1)

(酚樹脂)(phenol resin)

酚樹脂(4):以下述式所示之酚樹脂 q=0~10之混合物 酚樹脂(5):以下述式所示之酚樹脂 r=0~10之混合物 酚醛清漆型酚樹脂(6):TD-2131(大日本InK化學工業(股)製商品名)Phenolic resin (4): a phenol resin represented by the following formula a mixture of q = 0 to 10 Phenolic resin (5): a phenol resin represented by the following formula r = 0~10 mixture Novolac type phenol resin (6): TD-2131 (trade name of Dainipa InK Chemical Industry Co., Ltd.)

(無機質填充劑)(Inorganic filler)

球狀熔融氧化矽((股)龍森製商品名)離子捕捉材(6):水滑石化合物DHT-4A-2(協和化學(股)製商品名)離子捕捉材(7):氧化鑭(III)(信越化學(股)製商品名)離子捕捉材(8):氧化釔(III)(信越化學(股)製商品名)離子捕捉材(9):鉍系化合物IXE-55(東亞合成(股)製商品名)Spherical molten cerium oxide (trade name of Longsen) ion trapping material (6): Hydrotalcite compound DHT-4A-2 (trade name of Kyowa Chemical Co., Ltd.) ion trapping material (7): yttrium oxide ( III) (Shin-Etsu Chemical Co., Ltd. product name) Ion-capture material (8): yttrium oxide (III) (trade name of Shin-Etsu Chemical Co., Ltd.) ion-trapping material (9): lanthanide compound IXE-55 (East Asian synthesis) (share) system name)

(其他之添加劑)(other additives)

硬化促進劑:三苯基磷(北興化學(股)製商品名)離型劑:巴西棕櫚蠟(日興Fine Products(股)製商品名)矽烷偶合劑:KBM-403、γ-環氧丙氧基丙基三甲氧基矽氧烷(信越化學(股)製商品名)Hardening accelerator: Triphenylphosphine (trade name of Beixing Chemical Co., Ltd.) Release agent: Carnauba wax (trade name of Nikko Fine Products Co., Ltd.) decane coupling agent: KBM-403, γ-glycidoxy Propyltrimethoxydecane (trade name of Shin-Etsu Chemical Co., Ltd.)

有關此等之組成物,測定以下之各特性。結果表示於表2中。Regarding these compositions, the following characteristics were measured. The results are shown in Table 2.

(a)螺旋流動值使用依EMMI規格之模具,以175℃、6.9N/mm2 、成形時間120秒的條件進行測定。(a) The spiral flow value was measured using a mold according to the EMMI specification at 175 ° C, 6.9 N/mm 2 , and a molding time of 120 seconds.

(b)熔融黏度,使用高化式流動測定器,並使用10kgf/cm2 之加壓下、直徑1mm的噴嘴,以溫度175℃測定黏度。(b) Melt viscosity, viscosity was measured at a temperature of 175 ° C using a high-pressure flow tester using a nozzle having a diameter of 1 mm under a pressure of 10 kgf/cm 2 .

(c)玻璃轉移溫度、線膨脹係數使用依EMMI規格之模具,以175℃、6.9N/mm2 、成形時間120秒的條件進行測定。(c) Glass transition temperature and coefficient of linear expansion were measured using a mold according to EMMI specifications at 175 ° C, 6.9 N/mm 2 , and a molding time of 120 seconds.

(d)吸水率以175℃、6.9N/mm2 、成形時間2分的條件,使直徑50×3mm之圓盤成形,使180℃下後硬化4小時者放置於85℃/85%RH的恆溫恆濕器168小時,測定吸水率。(d) Water absorption rate A disk having a diameter of 50 × 3 mm was formed at a temperature of 175 ° C, 6.9 N/mm 2 , and a molding time of 2 minutes, and was placed at 85 ° C / 85% RH after hardening at 180 ° C for 4 hours. The water absorption rate was measured by a constant temperature and humidity device for 168 hours.

(e)封裝體翹曲量使用0.40mm厚之BT樹脂基板,封裝體大小為32×32mm,厚為1.2mm,搭載10×10×0.3mm的矽晶片,以175℃、6.9N/mm2 、硬化時間2分之傳遞條件進行成形,其後,以175℃進行後硬化5小時,製作大小為32×32mm、厚為1.2mm的封裝體,再使用雷射三次元測定機而朝封裝體之對角線方向測定高度的變化,以變化差之最大值作為翹曲量。(e) The amount of warpage of the package was 0.40 mm thick BT resin substrate, the package size was 32 × 32 mm, and the thickness was 1.2 mm, and a 10 × 10 × 0.3 mm tantalum wafer was mounted at 175 ° C, 6.9 N / mm 2 After the curing time was 2 minutes, the molding was carried out, and then post-hardening was performed at 175 ° C for 5 hours to prepare a package having a size of 32 × 32 mm and a thickness of 1.2 mm, and then using a laser three-dimensional measuring machine toward the package. The change in height is measured in the diagonal direction, and the maximum value of the variation is used as the amount of warpage.

(f)耐回流性於封裝體翹曲量測定所使用的封裝體放置於85℃/60%RH之恆溫恆濕器中168小時而吸濕後,使用IR回流裝置,通過圖1所示之IR回流條件3次後,使用超音波探查裝置而觀察內部龜裂之發生狀況與剝離發生狀況。(f) Reflow resistance The package used in the measurement of the warpage of the package was placed in a constant temperature and humidity device at 85 ° C / 60% RH for 168 hours to absorb moisture, and then the IR reflow device was used, as shown in FIG. After IR reflow conditions were three times, an ultrasonic probe device was used to observe the occurrence of internal cracks and the occurrence of peeling.

(g)長期高溫保管後之萃取水離子性雜質濃度以175℃、6.9N/mm2 、成形時間2分的條件,使直徑50×3mm之圓盤成形5片,使180℃下後硬化4小時者以175℃保管1000小時。然後,以圓盤研磨機粉碎,於篩目孔75μm ON、150μm PASS之粉碎物10g加入離子交換水50g,於耐壓容器內,125℃下萃取20小時。濾液之電傳導度、PH、各種雜質離子濃度以離子色層分析、原子吸光法等進行測定。(g) The concentration of the ionic impurities of the extracted water after long-term high-temperature storage was 175 ° C, 6.9 N/mm 2 , and a molding time of 2 minutes, and 5 disks having a diameter of 50 × 3 mm were formed to be post-hardened at 180 ° C. The hour is stored at 175 ° C for 1000 hours. Then, it was pulverized by a disc grinder, and 50 g of ion-exchanged water was added to 10 g of a pulverized product of 75 μm ON and 150 μm PASS in a mesh opening, and the mixture was extracted in a pressure-resistant container at 125 ° C for 20 hours. The electrical conductivity, pH, and various impurity ion concentrations of the filtrate were measured by ion chromatography, atomic absorption, and the like.

(h)耐熱信賴性使一形成有5μm幅、5μm間隔之鋁佈線的6×6mm之大小的矽晶片接著於14pin-DIP架(42合金),進一步使晶片表面的鋁電極與導線架以25μm Φ的金線進行線接合後,再使環氧樹脂組成物以成形條件175℃、6.9N/mm2 、成形時間120秒成形,以180℃後硬化4小時。此封裝體20個施加175℃之環境中-10V的直流偏壓電壓而放置1000小時後,研究電阻值之平均值。(h) Heat-resistance reliability A 6×6 mm 矽 wafer formed with 5 μm-width, 5 μm-spaced aluminum wiring was attached to a 14-pin-DIP holder (42 alloy), and the aluminum electrode and the lead frame on the wafer surface were further 25 μm. After the gold wire of Φ was subjected to wire bonding, the epoxy resin composition was molded at a molding condition of 175 ° C, 6.9 N/mm 2 , and a molding time of 120 seconds, and hardened at 180 ° C for 4 hours. The package was subjected to a DC bias voltage of -10 V in an environment of 175 ° C for 1000 hours, and the average value of the resistance values was examined.

(i)耐濕信賴性使一形成有5μm幅、5μm間隔之鋁佈線的6×6mm之大小的矽晶片接著於14pin-DIP架(42合金),進一步使晶片表面的鋁電極與導線架以25μm Φ的金線進行線接合後,再使環氧樹脂組成物以成形條件175℃、6.9N/mm2 、成形時間120秒成形,以180℃後硬化4小時。此封裝體20個施加130℃/85%RH之環境中-20V的直流偏壓電壓而放置500小時後,研究產生鋁腐蝕之封裝體數目。(i) Humidity resistance: A 6 x 6 mm tantalum wafer formed with 5 μm-width, 5 μm-spaced aluminum wiring was attached to a 14-pin-DIP holder (42 alloy) to further the aluminum electrode and the lead frame on the wafer surface. After the 25 μm Φ gold wire was subjected to wire bonding, the epoxy resin composition was molded at a molding condition of 175 ° C, 6.9 N/mm 2 , and a molding time of 120 seconds, and hardened at 180 ° C for 4 hours. The package was subjected to a DC bias voltage of -20 V in an environment of 130 ° C / 85% RH for 500 hours, and the number of packages in which aluminum corrosion occurred was investigated.

圖1表示耐回流性測定之IR回流條件。Figure 1 shows IR reflow conditions for the measurement of reflow resistance.

Claims (3)

一種環氧樹脂組成物,其特徵在於含有:(A)以下述通式(1)所示之萘型環氧樹脂、 (m、n表示0或1、R表示氫原子、碳數1~4的烷基、或苯基,G表示含有縮水甘油基的有機基;但於上述通式(1)100質量份中含有m=0及n=0者為35~85重量份,m=1及n=1者為1~35重量份)(B)於1分子中至少具有一個取代或非取代之萘環的酚樹脂硬化劑,其中於全酚樹脂100質量份中含有通式(2)之酚樹脂25~100質量份 (R1 、R2 分別獨立地表示氫原子、碳數1~4之烷基、或苯基,p為0~10之整數)、(C)無機質填充劑、 (D)至少一種化合物選自稀土族氧化物或水滑石化合物,而該稀土族氧化物係選自氧化鑭、氧化釓、氧化釤、氧化銪、氧化銣、氧化鉺、氧化鋱、氧化鐠、氧化鏑、氧化釔、氧化鐿、氧化鈥;其中(D)成分之添加量係相對於(A)、(B)成分之合計量100質量份為2~20質量份。An epoxy resin composition comprising: (A) a naphthalene type epoxy resin represented by the following formula (1), (m, n represents 0 or 1, R represents a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or a phenyl group, and G represents an organic group having a glycidyl group; but is contained in 100 parts by mass of the above formula (1) m = 0 and n = 0 are 35 to 85 parts by weight, m = 1 and n = 1 are 1 to 35 parts by weight) (B) phenol resin having at least one substituted or unsubstituted naphthalene ring in one molecule a hardener containing 25 to 100 parts by mass of the phenol resin of the formula (2) in 100 parts by mass of the total phenol resin (R 1 and R 2 each independently represent a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or a phenyl group, and p is an integer of 0 to 10), (C) an inorganic filler, and (D) at least one compound selected from the group consisting of a rare earth oxide or hydrotalcite compound selected from the group consisting of cerium oxide, cerium oxide, cerium oxide, cerium oxide, cerium oxide, cerium oxide, cerium oxide, cerium oxide, cerium oxide, cerium oxide, cerium oxide. The amount of the component (D) to be added is 2 to 20 parts by mass based on 100 parts by mass of the total of the components (A) and (B). 如申請專利範圍第1項之環氧樹脂組成物,其中(D)成分為以下述通式(7)所示之化合物Mgx Aly (OH)2x+3y+2z (CO3 )z .mH2 O (7)(x、y、z分別具有0<y/x≦1,0≦z/y<1.5之關係,m表示整數)。An epoxy resin composition according to claim 1, wherein the component (D) is a compound represented by the following formula (7): Mg x Al y (OH) 2x + 3y + 2z (CO 3 ) z . mH 2 O (7) (x, y, z have a relationship of 0 < y / x ≦ 1, 0 ≦ z / y < 1.5, respectively, and m represents an integer). 一種半導體裝置,其係於樹脂基板或金屬基板之單面搭載有半導體元件,且於搭載此半導體元件之樹脂基板面或金屬基板面側實質上只單面被如申請專利範圍第1項或第2項之環氧樹脂組成物之硬化物所密封。 A semiconductor device in which a semiconductor element is mounted on one surface of a resin substrate or a metal substrate, and substantially only one surface of the resin substrate surface or the metal substrate surface side on which the semiconductor element is mounted is as claimed in claim 1 or The cured product of the epoxy resin composition of the two items is sealed.
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