TWI410602B - Heat dissipation device having a heat-conducting spreader - Google Patents

Heat dissipation device having a heat-conducting spreader Download PDF

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Publication number
TWI410602B
TWI410602B TW97117115A TW97117115A TWI410602B TW I410602 B TWI410602 B TW I410602B TW 97117115 A TW97117115 A TW 97117115A TW 97117115 A TW97117115 A TW 97117115A TW I410602 B TWI410602 B TW I410602B
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Taiwan
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heat
plate
plate body
top surface
fixing
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TW97117115A
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Chinese (zh)
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TW200946857A (en
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Zhi-Yong Zhou
Qiao-Li Ding
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Foxconn Tech Co Ltd
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  • Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
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Abstract

A heat dissipation device includes a conductive member, a fin unit coupled to a bottom surface of the conductive member and a plurality of LED modules attached to a top surface of the conductive member. The conductive member comprises a first plate, a second plate parallel to the first plate and a plurality of posts embedded in a top surface of the first plate. Peripheries of the first and second plates are in a hermetical conjunction with each other to form a chamber containing phase-changeable working fluid, the first plate has a plurality of receiving recessions which are depressed downwardly from the top surface thereof and respectively receive the posts. A plurality of fasteners extend through the LED modules and are respectively engaged into the posts.

Description

均熱板散熱裝置 Homothermal plate heat sink

本發明涉及一種均熱板散熱裝置,尤係指一種對諸如發光二極體之類之電子元件進行散熱之均熱板散熱裝置。 The invention relates to a heat sink heat sink, in particular to a heat sink heat sink for dissipating heat of electronic components such as light-emitting diodes.

發光二極體光源作為一種新興之第三代光源,雖然現在還不能大規模取代傳統之白熾燈,但係其具有工作壽命長、節能、環保等優點,而普遍被市場所看好。而且,目前由發光二極體組成之模組能產生大功率、高亮度之光源,完全可以取代現有白熾燈實現室內外照明,亦將廣泛地、革命性地取代傳統之白熾燈等現有之光源,進而成為符合節能環保主題之主要光源。 As a new generation of light source, the light-emitting diode light source can not replace the traditional incandescent lamp on a large scale, but it has the advantages of long working life, energy saving and environmental protection, and is generally favored by the market. Moreover, the module composed of the light-emitting diode can generate a high-power, high-brightness light source, which can completely replace the existing incandescent lamp for indoor and outdoor illumination, and will also replace the existing light source such as the traditional incandescent lamp widely and revolutionarily. And become the main light source in line with the theme of energy conservation and environmental protection.

然而,功率、亮度越大之發光二極體或其模組產生之熱量越大,且在體積相對較小之發光二極體燈具內難於散發出去。故,發光二極體尚存在較大散熱技術瓶頸,此亦係目前大功率、高亮度發光二極體燈具市場化最難突破之關鍵之處。目前業界通用之散熱方案係在該燈具內設置一散熱器,此類散熱器一般係由導熱性能良好之金屬材料製成,其具有一底板和底板上形成之複數散熱鰭片。 However, the greater the power and brightness, the greater the heat generated by the LED or its module, and it is difficult to dissipate in a relatively small volume of the LED package. Therefore, the light-emitting diode still has a large heat-dissipation technology bottleneck, which is also the key point of the most difficult breakthrough in the marketization of high-power, high-brightness light-emitting diode lamps. At present, the heat dissipation scheme commonly used in the industry is to provide a heat sink in the lamp. The heat sink is generally made of a metal material with good thermal conductivity, and has a plurality of heat dissipation fins formed on the bottom plate and the bottom plate.

然而對於一些大功率之發光二極體燈具,其發熱量高,這種單純使用金屬材料製成之散熱器難於滿足其散熱之需求。但係,如果在散熱器上設風扇以提高散熱效率,不僅會使照明設備產生噪音,同時也會因為風扇之不穩定性使照明設備之壽命及穩定性受到影響。 However, for some high-power light-emitting diode lamps, the heat generation is high, and the heat sink made of metal material alone is difficult to meet the heat dissipation requirement. However, if a fan is provided on the radiator to improve the heat dissipation efficiency, not only the lighting device will be noisy, but also the life and stability of the lighting device will be affected by the instability of the fan.

均熱板散熱結構由於具有大面積散熱之均溫特性,可以運用於到大功率之發光二極體燈具散熱,以保證熱量能被及時帶走,採用此種均熱板散熱結構發光二極體燈具之二極體需緊貼在均熱板散熱結構上,然而均熱板目前之結構並不能滿足這一要求,故需進一步改進。 Due to the uniform temperature characteristics of large-area heat dissipation, the heat-dissipating structure of the soaking plate can be applied to the heat dissipation of the high-power LED lamp to ensure that the heat can be taken away in time, and the heat-dissipating structure light-emitting diode is adopted. The diode of the lamp needs to be closely attached to the heat dissipation structure of the heat equalizing plate. However, the current structure of the heat plate does not meet this requirement, so further improvement is needed.

有鑒於此,有必要提供一種對發光二極體模組散熱之均熱板散熱裝置,並能使發光二極體模組貼設於其上之均熱板散熱裝置。 In view of the above, it is necessary to provide a heat sink heat sink for dissipating heat from the LED module, and a heat sink heat sink for the LED module to be attached thereto.

一種均熱板散熱裝置,包括一均熱板、貼設於均熱板底面之一散熱片組和貼置於均熱板頂面之複數發光二極體模組,該均熱板包括一第一板體及與第一板體結合之一第二板體,第一及第二板體共同形成一裝設工作流體之腔室,複數固定柱安裝於第一板體上並位於腔室之外,複數固定件穿過該等發光二極體模組與該等固定柱配合,該第一板體頂面上凹設有複數容置固定柱在內之凹陷部,該等發光二極體安裝於第一板體頂面,該第一板體上於凹陷部朝向第二板體形成有凸出部,該等凸出部抵頂於該第二板體。 A heat equalizing plate heat dissipating device comprises a heat equalizing plate, a heat sink group attached to a bottom surface of the heat equalizing plate, and a plurality of light emitting diode modules attached to the top surface of the heat equalizing plate, wherein the heat equalizing plate comprises a first a plate body and a second plate body combined with the first plate body, the first and second plate bodies together form a chamber for mounting a working fluid, and the plurality of fixing columns are mounted on the first plate body and located in the chamber In addition, a plurality of fixing members are coupled to the fixing columns through the LED modules, and the top surface of the first plate body is recessed with a plurality of recesses for accommodating the fixing columns, and the LEDs The first plate body is formed on the top surface of the first plate body, and the first plate body is formed with a protruding portion toward the second plate body at the recessed portion, and the protruding portions abut against the second plate body.

上述均熱板上嵌置之固定柱加強均熱板之強度以提高均熱板之穩固性,同時可以直接與固定件螺合以便於發光二極體模組安裝於其上。 The fixing column embedded on the heat equalizing plate strengthens the strength of the heat equalizing plate to improve the stability of the heat equalizing plate, and can be directly screwed with the fixing member to install the light emitting diode module thereon.

下面參照附圖,結合實施例對本發明作進一步之描述。 The invention will now be further described in conjunction with the embodiments with reference to the accompanying drawings.

10‧‧‧均熱板 10‧‧‧Homothermal board

12‧‧‧第一板體 12‧‧‧ first board

120‧‧‧凹陷部 120‧‧‧Depression

121‧‧‧凸出部 121‧‧‧Protruding

122‧‧‧固定邊緣 122‧‧‧Fixed edges

124‧‧‧封口管 124‧‧‧Seal tube

14‧‧‧第二板體 14‧‧‧Second plate

16‧‧‧固定柱 16‧‧‧Fixed column

160‧‧‧螺孔 160‧‧‧ screw holes

20‧‧‧散熱片組 20‧‧‧ Heat sink set

22‧‧‧散熱片 22‧‧‧ Heat sink

220‧‧‧折邊 220‧‧‧Folding

30‧‧‧發光二極體模組 30‧‧‧Lighting diode module

32‧‧‧電路板 32‧‧‧ boards

320‧‧‧列透孔 320‧‧‧ column through hole

34‧‧‧發光二極體元件 34‧‧‧Lighting diode components

100‧‧‧固定件 100‧‧‧Fixed parts

圖1為本發明均熱板散熱裝置一較佳實施例之立體組合圖。 1 is a perspective assembled view of a preferred embodiment of a heat sink heat sink of the present invention.

圖2為圖1中均熱板散熱裝置之立體分解圖。 2 is an exploded perspective view of the heat sink heat sink of FIG. 1.

圖3為圖2中均熱板散熱裝置之進一步分解圖。 3 is a further exploded view of the heat sink heat sink of FIG. 2.

圖4為圖3之倒置視圖。 Figure 4 is an inverted view of Figure 3.

請參閱圖1及2,本發明一較佳實施例中之均熱板散熱裝置,用於對安裝在該發光二極體燈具內之發光元件進行散熱。該均熱板散熱裝置包括一均熱板10、排列於均熱板10底面之一散熱片組20和並排貼設於均熱板10頂面之複數發光二極體模組30。 Referring to FIGS. 1 and 2, a heat equalizing plate heat dissipating device in a preferred embodiment of the present invention is configured to dissipate heat from a light emitting component mounted in the light emitting diode lamp. The heat sink heat dissipating device comprises a heat equalizing plate 10, a heat sink group 20 arranged on the bottom surface of the heat equalizing plate 10, and a plurality of light emitting diode modules 30 arranged side by side on the top surface of the heat equalizing plate 10.

請特別參閱圖3及4,上述均熱板10呈矩形,為一內封有工作流體之相變化導熱殼體,其包括一第一板體12、與第一板體12邊緣結合之一第二板體14和嵌置在第一板體12頂面之複數固定柱16。該第一板體12頂面上凹設有複數凹陷部120,與該凹陷部120相對應之一面則凸出該第一板體12形成一凸出部121,所述凹陷部120呈複數列排列,且每一列對應一發光二極體模組30,凹陷部120大小正好容置所述固定柱16。該 凹陷部120對應之凸出部121底部可以抵頂到第二板體14頂面上,以加強均熱板10之強度,其底部也可以與第二板體14頂面相離,以便於工作流體穿過。該第一板體12朝向發光二極體模組30方向凸伸以形成一腔體(圖未標),腔體周緣則形成有固定邊緣122,該固定邊緣122與第二板體14之周緣緊密結合以封閉所述腔體,該固定邊緣122上設置有一連通所述腔體之封口管124,均熱板10之工作液體可通過封口管124注入均熱板10之腔體內。該第一板體12之腔體頂面及固定邊緣122均平行於該第一板體12。每一固定柱16呈扁圓柱狀,具有平坦之頂端部和底端部,其底部密封焊接在第一板體12凹陷部120底部,以將固定柱16嵌置在該凹陷部120內,且其頂部與第一板體12頂面齊平。每一固定柱16開設有一沿其中軸線上下貫通之螺孔160。 Referring to FIG. 3 and FIG. 4 , the heat-receiving plate 10 is rectangular, and is a phase-change heat-conducting casing with a working fluid sealed therein, and includes a first plate body 12 and a first plate body 12 combined with the edge of the first plate body 12 The second plate body 14 and a plurality of fixing posts 16 are embedded on the top surface of the first plate body 12. A plurality of recessed portions 120 are recessed on the top surface of the first plate body 12. The first plate body 12 is protruded from a surface corresponding to the recessed portion 120 to form a protruding portion 121. The recessed portion 120 is in a plurality of columns. Arranged, and each column corresponds to a light-emitting diode module 30, and the recessed portion 120 is sized to accommodate the fixed post 16. The The bottom of the corresponding protrusion portion 121 of the recessed portion 120 can abut against the top surface of the second plate body 14 to strengthen the strength of the heat equalizing plate 10, and the bottom portion thereof can also be separated from the top surface of the second plate body 14 to facilitate the working fluid. Pass through. The first plate body 12 protrudes toward the LED module 30 to form a cavity (not labeled), and the periphery of the cavity is formed with a fixed edge 122. The fixed edge 122 and the periphery of the second plate 14 The sealing body 124 is closed to close the cavity. The sealing edge 122 is provided with a sealing tube 124 communicating with the cavity. The working liquid of the heat equalizing plate 10 can be injected into the cavity of the heat equalizing plate 10 through the sealing tube 124. The cavity top surface and the fixed edge 122 of the first plate body 12 are parallel to the first plate body 12. Each of the fixing posts 16 has a flat cylindrical shape with a flat top end portion and a bottom end portion, and a bottom portion thereof is sealingly welded to the bottom of the recess portion 120 of the first plate body 12 to embed the fixing post 16 in the recess portion 120, and The top of the first plate body 12 is flush with the top surface of the first plate body 12. Each of the fixing posts 16 defines a screw hole 160 extending through the central axis.

上述散熱片組20包括複數相互平行間隔排列之散熱片22,每一散熱片22均呈矩形,且在其上端緣垂直彎折延伸有折邊220,所有散熱片22排列在一起時,它們之折邊220共同形成一貼設在均熱板10底面上之平面。該等散熱片22垂直於均熱板10底面且與均熱板10兩相對側邊平行。 The heat sink group 20 includes a plurality of heat sinks 22 arranged in parallel with each other. Each heat sink 22 has a rectangular shape, and a flange 220 is vertically bent at an upper end edge thereof. When all the heat sinks 22 are arranged together, they are The flanges 220 collectively form a plane that is attached to the bottom surface of the heat equalizing plate 10. The fins 22 are perpendicular to the bottom surface of the heat equalizing plate 10 and are parallel to the opposite sides of the heat equalizing plate 10.

上述發光二極體模組30並排地貼設在該均熱板10頂面上,每一發光二極體模組30包括一條形電路板32和安裝在電路板32上之複數發光二極體元件34。所述發光二極體元件34排成兩列,並沿電路板32之長度方向排列。該電路板32在兩列發光二極體元件34之間開設一列透孔320。每一發光二極體模組 30之一列透孔320與均熱板10上一列固定柱16之螺孔160對應,以供固定件100穿過一列透孔320而與對應之一列螺孔160螺合,而將發光二極體模組30固定到均熱板10頂面上。發光二極體模組30與均熱板10之間可以鋪設導熱介質以提高發光二極體模組30與均熱板10之間之熱傳導率。 The light emitting diode modules 30 are disposed side by side on the top surface of the heat equalizing plate 10, and each of the light emitting diode modules 30 includes a strip circuit board 32 and a plurality of light emitting diodes mounted on the circuit board 32. Element 34. The light emitting diode elements 34 are arranged in two rows and arranged along the length of the circuit board 32. The circuit board 32 defines a row of through holes 320 between the two rows of light emitting diode elements 34. Each LED module A row of through holes 320 corresponds to the screw holes 160 of the row of fixing posts 16 on the heat equalizing plate 10, so that the fixing member 100 passes through the row of through holes 320 and is screwed with the corresponding one of the column holes 160, and the light emitting diodes are The module 30 is fixed to the top surface of the heat equalizing plate 10. A heat conductive medium may be disposed between the light emitting diode module 30 and the heat equalizing plate 10 to improve the thermal conductivity between the light emitting diode module 30 and the heat equalizing plate 10.

上述發光二極體燈具在使用時,發光二極體元件34產生之熱量可由均熱板10直接吸收並均勻分佈到散熱片組20上,再由散熱片組20將熱量散發到周圍空氣中。上述均熱板10為相變化元件,可以更及時有效地將熱量分佈到散熱片組20以散發到周圍環境中去,從而能提高散熱效率。此外,均熱板10上嵌置之固定柱16加強均熱板10之強度以提高均熱板10之穩固性,同時可以直接與固定件100螺合以便於發光二極體模組30安裝於其上。 When the above-mentioned light-emitting diode lamp is used, the heat generated by the light-emitting diode element 34 can be directly absorbed by the heat-receiving plate 10 and evenly distributed to the heat sink group 20, and the heat is released from the heat sink group 20 into the surrounding air. The heat equalizing plate 10 is a phase change element, and can distribute heat to the heat sink group 20 in a timely and effective manner to be radiated to the surrounding environment, thereby improving heat dissipation efficiency. In addition, the fixing column 16 embedded on the heat equalizing plate 10 strengthens the strength of the heat equalizing plate 10 to improve the stability of the heat equalizing plate 10, and can be directly screwed with the fixing member 100 to facilitate the mounting of the LED module 30. On it.

綜上所述,本發明符合發明專利要件,爰依法提出專利申請。惟,以上所述者僅為本發明之較佳實施例,舉凡熟悉本案技藝之人士,在爰依本發明精神所作之等效修飾或變化,皆應涵蓋於以下之申請專利範圍內。 In summary, the present invention complies with the requirements of the invention patent and submits a patent application according to law. The above description is only the preferred embodiment of the present invention, and equivalent modifications or variations made by those skilled in the art will be included in the following claims.

10‧‧‧均熱板 10‧‧‧Homothermal board

20‧‧‧散熱片組20 20‧‧‧ Heat sink set 20

30‧‧‧發光二極體模組 30‧‧‧Lighting diode module

Claims (8)

一種均熱板散熱裝置,包括一均熱板、貼設於均熱板底面之一散熱片組和貼置於均熱板頂面之複數發光二極體模組,其改良在於:該均熱板包括一第一板體及與第一板體結合之一第二板體,第一及第二板體共同形成一裝設工作流體之腔室,複數固定柱安裝於第一板體上並位於腔室之外,複數固定件穿過該等發光二極體模組與該等固定柱配合,該第一板體頂面上凹設有複數容置固定柱在內之凹陷部,該等發光二極體安裝於第一板體頂面,該第一板體上於凹陷部朝向第二板體形成有凸出部,該等凸出部抵頂於該第二板體。 A heat equalizing plate heat dissipating device comprises a heat equalizing plate, a heat sink group attached to a bottom surface of the heat equalizing plate and a plurality of light emitting diode modules attached to the top surface of the heat equalizing plate, wherein the improvement is: the soaking heat The plate includes a first plate body and a second plate body combined with the first plate body. The first and second plate bodies together form a chamber for mounting a working fluid, and the plurality of fixing posts are mounted on the first plate body and The plurality of fixing members are disposed outside the chamber, and the plurality of fixing members are coupled to the fixing columns through the LED modules. The top surface of the first plate body is recessed with a plurality of recessed portions for accommodating the fixing columns. The light emitting diode is mounted on the top surface of the first plate body, and the first plate body is formed with a protruding portion toward the second plate body at the recessed portion, and the protruding portions abut against the second plate body. 如申請專利範圍第1項所述之均熱板散熱裝置,其中該等固定柱之頂面與第一板體之頂面齊平。 The heat equalizing plate heat dissipating device according to claim 1, wherein the top surface of the fixing column is flush with the top surface of the first plate body. 如申請專利範圍第1項所述之均熱板散熱裝置,其中該等固定柱內開設有螺孔,具有一與凹陷部底部結合之底端部和一與第一板體頂面共面之頂端部。 The heat-sink heat-dissipating device according to claim 1, wherein the fixing column is provided with a screw hole, and has a bottom end portion combined with the bottom portion of the recess portion and a surface coplanar with the top surface of the first plate body. Top part. 如申請專利範圍第1項所述之均熱板散熱裝置,其中該第一板體朝向發光二極體模組方向凸伸以形成有一腔體及圍繞該腔體之固定邊緣,該固定邊緣與第二板體結合。 The heat sink heat sink of claim 1, wherein the first body protrudes toward the LED module to form a cavity and a fixed edge surrounding the cavity, the fixed edge and the fixed edge The second plate is combined. 如申請專利範圍第4項所述之均熱板散熱裝置,其中該第一板體與該腔體均呈對應之矩形且第一板體與腔體之頂面及固定邊緣相互平行。 The heat absorbing plate heat dissipating device of claim 4, wherein the first plate body and the cavity have a corresponding rectangular shape, and the first plate body and the top surface and the fixed edge of the cavity are parallel to each other. 如申請專利範圍第4項所述之均熱板散熱裝置,其中該固定 邊緣上設置有一供工作流體注入並封口之封口管。 The heat equalizing plate heat dissipating device according to claim 4, wherein the fixing A sealing tube for injecting and sealing the working fluid is disposed on the edge. 如申請專利範圍第1項所述之均熱板散熱裝置,其中每一發光二極體模組包括包括一條形電路板和安裝在電路板上之複數發光二極體元件,該電路板上開設有供固定件穿過而與均熱板固定柱之螺孔螺合之複數透孔。 The heat sink heat dissipating device of claim 1, wherein each of the light emitting diode modules comprises a strip circuit board and a plurality of light emitting diode components mounted on the circuit board, wherein the circuit board is opened There are a plurality of through holes through which the fixing member passes and is screwed to the screw holes of the heat equalizing plate fixing column. 如申請專利範圍第7項所述之均熱板散熱裝置,其中每一發光二極體模組之透孔排成一列並與均熱板上其中一列螺孔對應。 The heat sink heat dissipating device according to claim 7, wherein the through holes of each of the light emitting diode modules are arranged in a row and correspond to one of the screw holes on the heat equalizing plate.
TW97117115A 2008-05-09 2008-05-09 Heat dissipation device having a heat-conducting spreader TWI410602B (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1479188A (en) * 2002-08-27 2004-03-03 松 王 Hard disk heat radiation
CN2664181Y (en) * 2003-10-11 2004-12-15 鸿富锦精密工业(深圳)有限公司 Radiator fixing device
TWM299458U (en) * 2006-04-21 2006-10-11 Taiwan Microloops Corp Heat spreader with composite micro-structure

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1479188A (en) * 2002-08-27 2004-03-03 松 王 Hard disk heat radiation
CN2664181Y (en) * 2003-10-11 2004-12-15 鸿富锦精密工业(深圳)有限公司 Radiator fixing device
TWM299458U (en) * 2006-04-21 2006-10-11 Taiwan Microloops Corp Heat spreader with composite micro-structure

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