TWI409216B - Processing method and refining method of inert gas and gas processing cylinder - Google Patents
Processing method and refining method of inert gas and gas processing cylinder Download PDFInfo
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- TWI409216B TWI409216B TW096137046A TW96137046A TWI409216B TW I409216 B TWI409216 B TW I409216B TW 096137046 A TW096137046 A TW 096137046A TW 96137046 A TW96137046 A TW 96137046A TW I409216 B TWI409216 B TW I409216B
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Abstract
Description
本發明涉及惰性氣體之處理方法和精製方法以及氣體處理筒,更具體地說,涉及使含有難以除去的烴類雜質的惰性氣體在加熱的條件下與含金屬鎳和/或氧化鎳的處理劑接觸,高效容易地除去難除烴類的處理方法,和進一步使由上述處理所產生的容易除去的雜質與吸氣材料或吸附劑接觸而除去的精製方法,以及能夠高效率地實施這些方法的氣體處理筒。The present invention relates to an inert gas treatment method and a purification method, and a gas treatment cylinder, and more particularly to an inert gas containing a hydrocarbon impurity which is difficult to remove under heating conditions and a treatment agent containing nickel and/or nickel oxide. Contact method, high-efficiency and easy removal method for difficult to remove hydrocarbons, and purification method for further removing impurities which are easily removed by the above treatment and contacting with a getter material or an adsorbent, and capable of efficiently performing these methods Gas treatment cartridge.
在半導體工業中,氦氣、氖氣、氬氣、氪氣等稀有氣體被頻繁使用,而這些氣體要求具有極高的純度。這些氣體是空氣中僅含微量的稀有氣體,除了從空氣中提取以外,沒有其他有效的調製方法,例如,氬氣、氪氣可以通過液體空氣的分餾製得。但是,空氣中存在微量的甲烷,由於甲烷的沸點為-164℃,若藉由分餾從氬氣(沸點:-186℃)或氪氣(沸點:-153℃)中除去甲烷至極低濃度,則必須重複進行多次精餾分離,費用很高,否則很困難。In the semiconductor industry, rare gases such as helium, neon, argon, and helium are frequently used, and these gases are required to have extremely high purity. These gases are rare gases containing only traces of air, and there are no other effective preparation methods other than extraction from air. For example, argon gas and helium gas can be obtained by fractional distillation of liquid air. However, trace amounts of methane are present in the air. Since methane has a boiling point of -164 ° C, if methane is removed from argon (boiling point: -186 ° C) or helium (boiling point: -153 ° C) to a very low concentration by fractional distillation, It is necessary to repeat the rectification separation several times, which is expensive, otherwise it is difficult.
另外,作為從如上所述調製的稀有氣體中除去甲烷的方法,有使稀有氣體在加熱的條件下與鋯或鈦等吸氣材料接觸而捕獲除去的方法、在稀有氣體中添加氧氣使甲烷燃燒轉化成二氧化碳和水,再在常溫下使其與合成沸石接觸吸附除去二氧化碳和水的方法等。Further, as a method for removing methane from the rare gas prepared as described above, there is a method in which a rare gas is contacted with a gettering material such as zirconium or titanium under heating, and is captured and removed, and oxygen is added to the rare gas to burn methane. A method in which carbon dioxide and water are converted into carbon dioxide and water by contact with a synthetic zeolite at a normal temperature.
另外,日本特開平7-270067號公報中揭示了使空氣冷卻、液化後利用沸點差分離各成分。日本特開平10-114508號公報中公開了在極低溫度下除去氬氣流中所含的氮氣和甲烷。日本特開平2003-170018號公報中公開了使含甲烷的氫氣與以鋯為主要成分的吸氣材料在高溫下接觸而除去甲烷。Further, Japanese Laid-Open Patent Publication No. Hei 7-270067 discloses that the components are separated by boiling point difference after cooling and liquefying the air. The removal of nitrogen and methane contained in an argon gas stream at an extremely low temperature is disclosed in Japanese Laid-Open Patent Publication No. Hei 10-114508. Japanese Laid-Open Patent Publication No. 2003-170018 discloses that methane-containing hydrogen gas is brought into contact with a gettering material containing zirconium as a main component at a high temperature to remove methane.
但是,由於使稀有氣體等惰性氣體在加熱的條件下與吸氣材料接觸的方法除去甲烷的能力(相對於每單位量的吸氣材料,甲烷的除去量)較低,且吸氣材料價格昂貴,因而運行成本高而不適宜。However, the ability to remove methane (the amount of methane removed per unit amount of getter material) is low due to the method of bringing an inert gas such as a rare gas into contact with the getter material under heating, and the getter material is expensive. Therefore, the running cost is high and unsuitable.
另外,在稀有氣體等惰性氣體中添加氧氣的方法,相對於甲烷的含量必須充入過量的氧氣,除了難以調整氧氣的供給量以外,在甲烷轉化成二氧化碳和水後,還必須與其一起除去過剩的氧氣,因而吸附劑等的消耗量很大,因此不適宜。In addition, in the method of adding oxygen to an inert gas such as a rare gas, it is necessary to charge an excess amount of oxygen with respect to the content of methane, and in addition to difficulty in adjusting the supply amount of oxygen, after methane is converted into carbon dioxide and water, excess must be removed together with it. Oxygen, and thus the consumption of the adsorbent or the like is large, and thus is not suitable.
於是,本發明所要解決的問題是,提供一種低成本且高效率地從如上所述含有難去除之雜質甲烷(烴)的稀有氣體等惰性氣體除去甲烷(烴)的惰性氣體之處理方法、精製方法以及能夠高效地實施這些方法的氣體處理筒。Accordingly, the problem to be solved by the present invention is to provide a method for treating and purifying an inert gas which removes methane (hydrocarbon) from an inert gas such as a rare gas containing methane (hydrocarbon) which is difficult to remove as described above at low cost and high efficiency. Methods and gas processing cartridges capable of efficiently implementing these methods.
本發明人等為了解決這些問題專心致力地研究,結果發現,藉由使含有甲烷等烴類雜質的惰性氣體在加熱的條件下與金屬鎳和/或氧化鎳,較佳為與高比表面積的上述鎳接觸,能夠高效率容易地除去烴類(轉化成容易除去的雜質),並且除去能力也很高,從而達成了本發明的惰性氣體之處理方法和精製方法以及氣體處理筒。In order to solve these problems, the inventors of the present invention have intensively studied and found that by heating an inert gas containing a hydrocarbon impurity such as methane with metal nickel and/or nickel oxide under heating, it is preferred to have a high specific surface area. The nickel contact can efficiently remove hydrocarbons (converted into easily removable impurities) with high efficiency, and the removal ability is also high, thereby achieving the inert gas treatment method, purification method, and gas treatment cylinder of the present invention.
即,本發明是一種惰性氣體之處理方法,其特徵在於使含烴類雜質的惰性氣體在加熱的條件下與含金屬鎳和/或氧化鎳的處理劑接觸,從該惰性氣體中除去烴類。That is, the present invention is a method for treating an inert gas, characterized in that an inert gas containing a hydrocarbon-containing impurity is contacted with a treatment agent containing metal nickel and/or nickel oxide under heating, and a hydrocarbon is removed from the inert gas. .
另外,本發明是一種惰性氣體之精製方法,其特徵在於使含烴類雜質的惰性氣體在加熱的條件下與含金屬鎳的處理劑接觸,然後再使其與吸氣材料接觸。Further, the present invention is a method for purifying an inert gas, characterized in that an inert gas containing a hydrocarbon-containing impurity is brought into contact with a metal nickel-containing treating agent under heating, and then brought into contact with a gettering material.
另外,本發明是一種惰性氣體之精製方法,其特徵在於使含烴類雜質的惰性氣體在加熱的條件下與含氧化鎳的處理劑接觸,然後再使其與吸附劑或吸氣材料接觸。Further, the present invention is a method for purifying an inert gas, characterized in that an inert gas containing a hydrocarbon-containing impurity is brought into contact with a treatment agent containing nickel oxide under heating, and then brought into contact with an adsorbent or a getter material.
另外,本發明還是一種氣體處理筒,其特徵在於使含金屬鎳和/或氧化鎳的處理劑與吸氣材料通過間隙或者惰性填充材料相互隔離而進行填充,並裝有用於加熱該處理劑以及該吸氣材料的加熱器。In addition, the present invention is also a gas processing cartridge characterized in that a treatment agent containing metal nickel and/or nickel oxide is filled with a getter material by a gap or an inert filler material, and is filled with a heat treatment agent and The heater of the getter material.
本發明的惰性氣體之處理方法和精製方法,由於使用比吸氣材料更廉價、且能夠期望獲得優良的烴類除去能力(相對於每單位量的處理劑,烴類的除去量)的金屬鎳、氧化鎳或者含有它們的鎳催化劑作為除去難以去除之雜質烴類的處理劑原料,因此可以使運作成本下降。並且,由於裝置結構簡單,因而能夠高效率地進行烴類的去除處理和精製處理。The method and the method for purifying the inert gas of the present invention use metal nickel which is cheaper than the getter material and which can be expected to have excellent hydrocarbon removal ability (removal amount per unit amount of the treatment agent, hydrocarbons) Nickel oxide or a nickel catalyst containing the same is used as a raw material for treating a hydrocarbon which is difficult to remove impurities, so that the operating cost can be lowered. Further, since the device has a simple structure, the hydrocarbon removal treatment and the purification treatment can be performed efficiently.
本發明的惰性氣體之處理方法和精製方法以及氣體處理筒,適用於從至少含有甲烷等烴類雜質的氮氣、氦氣、氖氣、氬氣、氪氣、氙氣等惰性氣體、或者選自這些惰性氣體的兩種以上混合氣體中至少除去烴類之處理方法、精製方法以及氣體處理筒。惰性氣體中所含的甲烷等烴類通常為200ppm以下。並且,惰性氣體中,與烴類一起還可以含有氫氣、氧氣、一氧化碳、二氧化碳、水等雜質。The inert gas treatment method, the purification method, and the gas treatment cylinder of the present invention are applicable to an inert gas such as nitrogen, helium, neon, argon, neon or xenon containing at least hydrocarbon impurities such as methane, or are selected from these. A treatment method, a purification method, and a gas treatment cylinder in which at least a hydrocarbon is removed from two or more mixed gases of an inert gas. The hydrocarbon such as methane contained in the inert gas is usually 200 ppm or less. Further, the inert gas may contain impurities such as hydrogen, oxygen, carbon monoxide, carbon dioxide, and water together with the hydrocarbon.
本發明的處理方法、精製方法和氣體處理筒中使用的處理劑只要含有金屬鎳和/或氧化鎳即可,例如,可以列舉使以鎳催化劑、鎳的氫氧化物、碳酸鹽、硝酸鹽、有機酸鹽等容易被氧化還原的鎳化合物為主要成分的原料氧化或還原所得的處理劑。另外,作為鎳以外的金屬成分,還可以含有少量的鉻、鐵、鈷、銅等金屬。這些原料可以單獨使用,並且,也可以以載持在催化劑載體等上的載持形式使用,但從提高鎳表面與氣體的接觸效率之目的等角度出發,通常以載持在催化劑載體等上的載持形式使用。The treatment method, the purification method, and the treatment agent used in the gas treatment cartridge of the present invention may contain metal nickel and/or nickel oxide, and examples thereof include a nickel catalyst, a hydroxide of nickel, a carbonate, a nitrate, and an organic solvent. A treatment agent obtained by oxidizing or reducing a raw material which is a main component of a nickel compound which is easily redoxed by an acid salt or the like. Further, as a metal component other than nickel, a small amount of a metal such as chromium, iron, cobalt or copper may be contained. These materials may be used singly or in the form of a support carried on a catalyst carrier or the like. However, from the viewpoint of improving the contact efficiency between the surface of the nickel and the gas, it is usually carried on a catalyst carrier or the like. Used in the form of carrier.
作為使鎳載持在載體上的方法,例如,可以列舉使矽藻土、礬土、矽鋁、矽酸鋁或者矽酸鈣等載體粉末分散在鎳鹽的水溶液中,再加鹼使鎳成分沉澱在載體粉末上,然後過濾並根據需要用水洗滌,將所得濾餅在80~150℃下乾燥後,再於300℃以上的溫度下烘焙,然後將該烘焙物粉碎的方法;或者將NiCO3 、Ni(OH)2 、Ni(NO3 )2 等無機鹽、NiC2 O4 、Ni(CH3 COO)2 等有機鹽烘焙並粉碎後,使其與耐熱性膠結劑(cement)混合並烘焙的方法。As a method of supporting nickel on a carrier, for example, a carrier powder such as diatomaceous earth, alumina, strontium aluminum, aluminum citrate or calcium citrate may be dispersed in an aqueous solution of a nickel salt, and then a base may be added to form a nickel component. Precipitating on the carrier powder, then filtering and washing with water as needed, drying the obtained filter cake at 80 to 150 ° C, baking at a temperature of 300 ° C or higher, and then pulverizing the baked product; or NiCO 3 An inorganic salt such as Ni(OH) 2 or Ni(NO 3 ) 2 , an organic salt such as NiC 2 O 4 or Ni(CH 3 COO) 2 is baked and pulverized, and then mixed with a heat resistant cement and baked. Methods.
其通常是通過擠壓成型、壓片成型等製成成型體,將其直接使用或者根據需要粉碎成適當大小而進行使用。作為成型方法,可以採用乾法或者濕法。此時,還可以使用少量的水、潤滑劑等。It is usually formed into a molded body by extrusion molding, tablet molding, or the like, and is used as it is or pulverized to an appropriate size as needed. As the molding method, a dry method or a wet method can be employed. At this time, a small amount of water, a lubricant, or the like can also be used.
另外,作為鎳類催化劑,由於例如N-111(Ni-矽藻土)(日揮(股)生產)等係在市場上販售,因此也可以從中選擇使用。總之,只要是使還原鎳、氧化鎳等微細地分散,使其表面積增大,從而使其與氣體接觸效率高的形式即可。In addition, as a nickel-based catalyst, for example, N-111 (Ni-diatomaceous earth) (produced by Nikko Co., Ltd.) is commercially available, and therefore it can be selected and used. In short, it is sufficient that the reduced nickel, nickel oxide, or the like is finely dispersed to increase the surface area, and the contact efficiency with the gas is high.
處理劑的BET比表面積通常為10~300m2 /g,較佳為30~250m2 /g。另外,相對於全部處理劑,金屬鎳和氧化鎳的含量比率通常為5~95wt%,較佳為20~95wt%。若鎳的含量低於5wt%,則烴類的除去能力很低,另外,若高於95wt%,則存在由氫還原時發生燒結,而有使活性下降的可能。The BET specific surface area of the treating agent is usually from 10 to 300 m 2 /g, preferably from 30 to 250 m 2 /g. Further, the content ratio of the metallic nickel to the nickel oxide is usually from 5 to 95% by weight, preferably from 20 to 95% by weight, based on the total of the treating agent. When the content of nickel is less than 5% by weight, the ability to remove hydrocarbons is low, and if it is more than 95% by weight, sintering may occur upon reduction by hydrogen, and the activity may be lowered.
在實施本發明的惰性氣體之處理方法時,將上述含金屬鎳和/或氧化鎳的處理劑、或者鎳催化劑、鎳化合物等處理劑原料填充在處理筒中。處理筒中填充的這些處理劑或處理劑原料的填充長度,在實際應用上通常為10~2000mm。若填充長度短於10mm,則存在烴類雜質的去除率下降的可能性,另外,若長於2000mm,則會出現壓力損失過大的可能性。In carrying out the method for treating an inert gas of the present invention, a treatment agent containing metal nickel and/or nickel oxide, or a treatment material such as a nickel catalyst or a nickel compound is filled in a treatment cylinder. The filling length of these treating agents or treating agent materials filled in the processing cartridge is usually 10 to 2000 mm in practical use. When the filling length is shorter than 10 mm, there is a possibility that the removal rate of hydrocarbon impurities is lowered, and if it is longer than 2000 mm, the pressure loss may be excessively large.
當處理筒中填充的處理劑原料含有鎳金屬或氧化鎳以外的鎳化合物時,在烴類的除去處理之前,通常要進行由氫氣之還原處理、由氧氣之氧化處理、或者在加熱的條件下通入惰性氣體的活化處理,使其轉化為處理劑。在進行這些處理時,例如,可以藉由在350℃以下的溫度下,以0.1~200cm/秒左右,較佳為1~50cm/秒的空筒線速度(LV),在處理筒中通入氫氣與氮氣的混合氣體、氧氣與氮氣的混合氣體或者氮氣而進行。When the treatment material filled in the treatment cylinder contains a nickel compound other than nickel metal or nickel oxide, it is usually subjected to reduction treatment of hydrogen, oxidation treatment by oxygen, or heating under the condition of removal of hydrocarbons. The inert gas is activated to convert it into a treating agent. In carrying out these treatments, for example, hydrogen can be introduced into the treatment tank by an idler linear velocity (LV) of about 0.1 to 200 cm/sec, preferably about 1 to 50 cm/sec, at a temperature of 350 ° C or lower. It is carried out with a mixed gas of nitrogen, a mixed gas of oxygen and nitrogen, or nitrogen.
在本發明中,處理對象氣體與處理劑的接觸溫度通常為200~800℃,較佳為300~600℃。若上述接觸溫度為200℃以上,則可以使處理對象氣體中的烴類高效地轉化為氫氣、二氧化碳、水等,若為800℃以下,則不會對處理筒產生過大的負荷。In the present invention, the contact temperature of the treatment target gas with the treatment agent is usually 200 to 800 ° C, preferably 300 to 600 ° C. When the contact temperature is 200° C. or higher, the hydrocarbon in the gas to be treated can be efficiently converted into hydrogen gas, carbon dioxide, water, or the like, and if it is 800° C. or less, an excessive load is not applied to the processing cylinder.
對氣體與處理劑接觸時的壓力也沒有特別的限制,可以是常壓、減壓、加壓的任一種處理,但通常在常壓至1.0MPa的加壓下進行。處理時氣體的空筒線速度(LV)根據供給的氣體中烴類的濃度和操作條件等而不同,不能一概地進行特定,但通常為100cm/秒以下,較佳為30cm/秒以下。The pressure at which the gas is brought into contact with the treating agent is not particularly limited, and may be any of normal pressure, reduced pressure, and pressurization, but is usually carried out under normal pressure to 1.0 MPa. The underwire speed (LV) of the gas at the time of the treatment differs depending on the concentration of the hydrocarbons in the supplied gas, the operating conditions, and the like, and cannot be specified in general, but is usually 100 cm/sec or less, preferably 30 cm/sec or less.
在本發明的處理方法中,通過使例如含甲烷的惰性氣體在加熱的條件下與金屬鎳接觸,使其捕獲甲烷中的碳,並生成氫氣從下游排除。這時,根據處理條件的不同,也會出現生成微量一氧化碳、二氧化碳並從下游排除的情況。另外,藉由使例如含甲烷的惰性氣體在加熱的條件下與氧化鎳接觸,生成二氧化碳和水並從下游排除。但是,本發明的處理方法可以適合用於,例如,作為用以供給即使存在少量氫氣也不會產生不良影響的反應體系之載運氣體之供給方法。In the treatment method of the present invention, carbon such as methane is trapped by bringing an inert gas containing, for example, methane into contact with metallic nickel under heating, and hydrogen gas is generated to be removed from the downstream. At this time, depending on the processing conditions, generation of trace amounts of carbon monoxide, carbon dioxide, and elimination from the downstream may occur. Further, carbon dioxide and water are generated and removed from the downstream by contacting, for example, an inert gas containing methane with nickel oxide under heating. However, the treatment method of the present invention can be suitably used, for example, as a supply method of a carrier gas for supplying a reaction system which does not adversely affect even if a small amount of hydrogen is present.
本發明的惰性氣體精製方法,藉由上述惰性氣體之處理方法處理的含有氫氣、二氧化碳、水等的惰性氣體進一步與吸氣材料和/或吸附劑接觸,可以除去氫氣、二氧化碳、水等。經由將惰性氣體如上進行處理,可以提高每單位重量吸氣材料的除去能力,並使吸氣材料的使用壽命延長。另外,在使用吸附劑的體系中,通過將惰性氣體如上進行處理,可以使惰性氣體中的烴類轉化成二氧化碳和水,使其可以藉由吸附劑予以除去。In the inert gas purification method of the present invention, the inert gas containing hydrogen gas, carbon dioxide, water or the like treated by the inert gas treatment method is further contacted with the getter material and/or the adsorbent to remove hydrogen gas, carbon dioxide, water or the like. By treating the inert gas as above, the removal ability per unit weight of the getter material can be improved, and the service life of the getter material can be prolonged. Further, in the system using the adsorbent, by treating the inert gas as above, the hydrocarbon in the inert gas can be converted into carbon dioxide and water, which can be removed by the adsorbent.
另外,處理前的惰性氣體,除甲烷等烴類以外,即使還含有氫氣、氧氣、一氧化碳、二氧化碳、水等雜質氣體,該等也可以很容易地被除去。Further, the inert gas before the treatment can be easily removed even if a hydrocarbon such as methane is contained, even if it contains an impurity gas such as hydrogen, oxygen, carbon monoxide, carbon dioxide or water.
在實施本發明的惰性氣體精製方法時,可以與上述金屬鎳、氧化鎳、鎳催化劑或鎳化合物一起,在處理筒中共同地填充吸氣材料作為其下游,此外,也可以在處理筒的下游,設置填充有吸氣材料的精製筒和/或填充有吸附劑的吸附筒。另外,作為吸氣材料,可以列舉例如鋯、釩、鐵、鈦等。另外,作為吸附劑,可以列舉沸石、活性炭等。在進行惰性氣體的精製之前,也可以透過在加熱的條件下通入惰性氣體、或者在加熱的條件下抽真空對吸氣材料和吸附劑進行活化處理。In carrying out the inert gas purification method of the present invention, the getter material may be commonly filled in the treatment cylinder as the downstream thereof together with the above metal nickel, nickel oxide, nickel catalyst or nickel compound, or may be downstream of the treatment cylinder. A refining cylinder filled with a getter material and/or an adsorbent cartridge filled with an adsorbent are provided. Further, examples of the getter material include zirconium, vanadium, iron, titanium, and the like. Further, examples of the adsorbent include zeolite, activated carbon, and the like. The gettering material and the adsorbent may also be activated by introducing an inert gas under heating or by vacuuming under heating conditions before purifying the inert gas.
在本發明的惰性氣體之精製方法中,當將含有烴類雜質的惰性氣體在加熱的條件下使其與金屬鎳接觸以除去烴類時,由於如上所述產生氫氣從下游排除,因而較佳為設置用於除去氫氣的吸氣材料。另外,當將含有烴類雜質的惰性氣體在加熱的條件下使其與氧化鎳接觸以除去烴類時,由於產生二氧化碳和水從下游排除,因而較佳為設置用於除去二氧化碳和水的吸附劑或吸氣材料。In the method for purifying an inert gas of the present invention, when an inert gas containing a hydrocarbon impurity is brought into contact with metallic nickel under heating to remove hydrocarbons, since hydrogen gas is eliminated from the downstream as described above, it is preferred. To set the getter material for removing hydrogen. Further, when an inert gas containing a hydrocarbon impurity is brought into contact with nickel oxide under heating to remove hydrocarbons, since carbon dioxide and water are eliminated from the downstream, it is preferably provided for adsorption for removing carbon dioxide and water. Agent or getter material.
精製筒中填充的吸氣材料之填充長度和吸附筒中填充的吸附劑之填充長度,在實際應用上通常為10~2000mm。另外,精製對象氣體與吸氣材料的接觸溫度通常為200~800℃,較佳為300~600℃,精製對象氣體與吸附劑的接觸溫度通常為0~100℃,較佳為10~50℃。另外,對壓力也沒有特別的限制,可以是常壓、減壓、加壓的任一種精製處理、吸附處理,但通常在常壓至1.0MPa的加壓下進行。The filling length of the getter material filled in the refining cylinder and the filling length of the adsorbent filled in the adsorption cylinder are usually 10 to 2000 mm in practical use. Further, the contact temperature of the gas to be purified and the gettering material is usually 200 to 800 ° C, preferably 300 to 600 ° C, and the contact temperature of the gas to be purified and the adsorbent is usually 0 to 100 ° C, preferably 10 to 50 ° C. . Further, the pressure is not particularly limited, and may be any one of normal pressure, reduced pressure, and pressurized, and may be carried out under normal pressure to 1.0 MPa.
另外,在使惰性氣體於加熱的條件下與吸氣材料接觸除去氫氣雜質時的除去能力,由於與除去甲烷等烴類時的除去能力相比非常地高,因而本發明使含金屬鎳的處理劑與吸氣材料組合的精製方法不必擔心會提高運行成本。另外,在常溫下使惰性氣體與沸石接觸除去作為雜質的二氧化碳和水後,在加熱沸石的同時通入再生氣體,使二氧化碳和水脫吸附,可以使沸石再生,因此,本發明使含氧化鎳的處理劑與吸附劑組合的精製方法,不必擔心會提高運行成本。Further, the removal ability when the inert gas is brought into contact with the gettering material under the heating condition to remove the hydrogen impurities is extremely high in comparison with the removal ability when removing hydrocarbons such as methane, and thus the present invention allows the treatment of the nickel-containing metal. The method of refining the combination of the agent and the getter material does not have to worry about increasing the running cost. Further, after the inert gas is brought into contact with the zeolite at room temperature to remove carbon dioxide and water as impurities, the zeolite is heated and the carbon dioxide and water are desorbed to regenerate the zeolite, thereby allowing the zeolite to be regenerated. The refining method of the combination of the treating agent and the adsorbent does not have to worry about increasing the running cost.
本發明的氣體處理筒是能夠高效率地實施上述方法的氣體處理裝置,如第1圖(1)和(2)的構造圖例所示,處理筒(精製筒)的含金屬鎳和/或氧化鎳的處理劑1與吸氣材料2通過間隙3或惰性填充材料4相互隔離而填充,並裝有用於對處理劑和吸氣材料進行加熱的加熱器5。處理劑與吸氣材料的填充比率,以重量比計,通常為1:2~1000,較佳為1:3~100。另外,作為惰性填充材料,通常可以使用礬土、矽石、矽鋁、鎂土等陶瓷製填充材料。另外,處理劑與吸氣材料的間隙、或者惰性填充材料的填充長度,通常為2~1000mm,較佳為5~500mm。另外,第1圖中的6表示溫度感測器。當上述間隙或填充長度不足2mm時,處理劑將會與吸氣材料接觸,存在使吸氣材料除去能力下降的可能性,當超過1000mm時,將導致氣體處理筒變得很大而不適宜。The gas treatment cylinder of the present invention is a gas treatment apparatus capable of efficiently performing the above-described method, and as shown in the structural drawings of Figs. 1(1) and (2), the metal-containing nickel and/or oxidation of the treatment cylinder (purified cylinder) The treatment agent 1 for nickel is filled with the getter material 2 separated from each other by the gap 3 or the inert filler material 4, and is equipped with a heater 5 for heating the treating agent and the getter material. The filling ratio of the treating agent to the getter material is usually from 1:2 to 1,000, preferably from 1:3 to 100, by weight. Further, as the inert filler, a ceramic filler such as alumina, vermiculite, yttrium aluminum or magnesium earth can be usually used. Further, the gap between the treating agent and the getter material or the filling length of the inert filler is usually 2 to 1000 mm, preferably 5 to 500 mm. In addition, 6 in Fig. 1 denotes a temperature sensor. When the above gap or filling length is less than 2 mm, the treating agent will come into contact with the gettering material, and there is a possibility that the ability to remove the gettering material is lowered. When it exceeds 1000 mm, the gas treating cylinder becomes large and unsuitable.
本發明的氣體處理筒的形狀通常為圓筒形,其大小通常內徑為10~500mm,長度為20~2500mm。氣體處理筒中填充的處理劑和吸氣材料的合計填充長度,通常為10~2000mm,較佳為50~1000mm。另外,作為構成氣體處理筒的材料,可以列舉例如碳鋼、錳鋼、鉻鋼、鉬鋼、不銹鋼、鎳鋼等,其中,較佳為SUS316、SUS316L等不銹鋼。The gas processing cylinder of the present invention is generally cylindrical in shape and generally has an inner diameter of 10 to 500 mm and a length of 20 to 2,500 mm. The total filling length of the treatment agent and the getter material filled in the gas treatment cylinder is usually 10 to 2000 mm, preferably 50 to 1000 mm. In addition, examples of the material constituting the gas processing cylinder include carbon steel, manganese steel, chrome steel, molybdenum steel, stainless steel, and nickel steel. Among them, stainless steel such as SUS316 or SUS316L is preferable.
以下,經由實施例對本發明進行更具體的說明,但是本發明並不局限於這些實施例。Hereinafter, the present invention will be more specifically described by way of examples, but the invention is not limited to the examples.
(處理劑的調製)將採用市售的鎳催化劑(含有金屬鎳和氧化鎳,Ni:45~47wt%,Cr:2~3wt%,Cu:2~3wt%,矽藻土:27~29wt%,石墨:4~5wt%,比表面積:150m2 /g,直徑5mm、高4.5mm的成型體)用作為處理劑的原料。該鎳催化劑是在還原後進行輕度氧化使其能夠處理成在空氣中不著火的狀態之穩定化鎳催化劑。將粉碎至8~10網目的該鎳催化劑填充在內徑為23mm、長度為1000mm的不銹鋼製處理筒中,填充長度為200mm。將該處理筒的加熱器進行加熱,使催化劑(處理劑)的溫度達到420℃,同時,以2500ml/分鐘的流量通入氫氣,進行3小時還原處理後,冷卻至常溫。(Preparation of treatment agent) Commercially available nickel catalyst (containing metallic nickel and nickel oxide, Ni: 45 to 47 wt%, Cr: 2 to 3 wt%, Cu: 2 to 3 wt%, diatomaceous earth: 27 to 29 wt%) Graphite: 4 to 5 wt%, specific surface area: 150 m 2 /g, a molded body having a diameter of 5 mm and a height of 4.5 mm) used as a raw material for a treating agent. The nickel catalyst is a stabilized nickel catalyst which is subjected to mild oxidation after reduction to be treated to be in a state of not igniting in air. The nickel catalyst pulverized to 8 to 10 mesh was filled in a stainless steel processing cylinder having an inner diameter of 23 mm and a length of 1000 mm, and the filling length was 200 mm. The heater of the treatment tube was heated to bring the temperature of the catalyst (treatment agent) to 420 ° C, and hydrogen gas was introduced at a flow rate of 2,500 ml / minute, and the reduction treatment was carried out for 3 hours, followed by cooling to room temperature.
(甲烷的除去處理)然後,將處理筒的加熱器進行加熱後,以3300ml/分鐘的流量通入含有150ppm甲烷雜質的氬氣,進行甲烷的除去處理。另外,在除去處理過程中,氬氣與處理劑的接觸溫度維持在約420℃。在此期間,對從處理筒排除的氣體的一部分進行取樣,通過氣相層析法測定甲烷是否被除去,結果,即使在經過1000小時的時候,也可以除去甲烷,其除去能力(每1g處理劑甲烷的除去量)為358cc/g劑以上。(Methane Removal Treatment) Then, after heating the heater of the treatment tube, argon gas containing 150 ppm of methane impurities was introduced at a flow rate of 3,300 ml/min to carry out methane removal treatment. In addition, the contact temperature of the argon gas with the treating agent was maintained at about 420 ° C during the removal process. During this period, a part of the gas removed from the treatment cylinder was sampled, and whether methane was removed by gas chromatography was measured. As a result, methane was removed even after 1000 hours, and the removal ability (per 1 g treatment) The amount of methane removed was 358 cc / g or more.
(處理劑的調製)將與實施例1同樣的市售的穩定化鎳催化劑粉碎至8~10網目,與實施例1同樣地填充至處理筒中,使填充長度為200mm。將該處理筒的加熱器進行加熱,使處理劑的溫度達到420℃,同時,以3300ml/分鐘的流量通入氧氣與氬氣的混合氣體,些許地增加氧氣的濃度,使其由起初的20%增至結束時的100%的濃度,進行8小時氧化處理後,冷卻至常溫。(Preparation of Treatment Agent) A commercially available stabilized nickel catalyst similar to that of Example 1 was pulverized to 8 to 10 mesh, and filled into a treatment cylinder in the same manner as in Example 1 to have a filling length of 200 mm. The heater of the treatment tube was heated to bring the temperature of the treatment agent to 420 ° C, and a mixed gas of oxygen and argon was introduced at a flow rate of 3,300 ml/min to slightly increase the concentration of oxygen from the initial 20 % was increased to a concentration of 100% at the end, and after 8 hours of oxidation treatment, it was cooled to normal temperature.
(甲烷的除去處理)然後,將處理筒的加熱器進行加熱後,以3300ml/分鐘的流量通入含有150ppm甲烷雜質的氬氣,進行甲烷的除去處理。另外,在除去處理過程中,氬氣與處理劑的接觸溫度維持在約420℃。在此期間,對從處理筒排除的氣體的一部分進行取樣,藉由氣相層析法測定甲烷是否被除去,結果,即使在經過1000小時的時候,也可以除去甲烷,其除去能力(每1g處理劑甲烷的除去量)為358cc/g劑以上。(Methane Removal Treatment) Then, after heating the heater of the treatment tube, argon gas containing 150 ppm of methane impurities was introduced at a flow rate of 3,300 ml/min to carry out methane removal treatment. In addition, the contact temperature of the argon gas with the treating agent was maintained at about 420 ° C during the removal process. During this period, a part of the gas removed from the treatment cylinder was sampled, and whether methane was removed by gas chromatography was obtained. As a result, methane was removed even after 1000 hours, and the removal ability (per 1 g) The amount of the treatment agent methane removed was 358 cc / g or more.
(吸氣材料的調製)採用鋯海綿體與塊狀的釩(純度為95%以上),以鋯70wt%、釩30wt%進行混合後,在高頻感應加熱爐中進行熔煉,得到約5kg的合金。將該合金用氬氣環境下的球磨機進行粉碎,篩選14~20網目者作為吸氣材料。將其填充在內徑為23mm、長度為1000mm的不銹鋼製精製筒中,填充長度為220mm。將該精製筒的加熱器進行加熱,使吸氣材料的溫度達到500℃,同時,以3300ml/分鐘的流量通入氬氣,進行6小時的活化處理後,冷卻至常溫。(Preparation of getter material) Zirconium sponge and bulk vanadium (purity of 95% or more) are mixed with zirconium 70 wt% and vanadium 30 wt%, and then smelted in a high frequency induction heating furnace to obtain about 5 kg. alloy. The alloy was pulverized by a ball mill under an argon atmosphere, and 14 to 20 mesh were selected as a getter material. This was filled in a stainless steel-made refining cylinder having an inner diameter of 23 mm and a length of 1000 mm, and the filling length was 220 mm. The heater of the refining cylinder was heated to bring the temperature of the getter material to 500 ° C. At the same time, argon gas was introduced at a flow rate of 3,300 ml/min, and the activation treatment was carried out for 6 hours, followed by cooling to room temperature.
(甲烷的除去處理)然後,將精製筒的加熱器進行加熱後,以3300ml/分鐘的流量通入含有150ppm甲烷雜質的氬氣,進行甲烷的除去處理。另外,在除去處理過程中,氬氣與吸氣材料的接觸溫度維持在約420℃。在此期間,對從精製筒排除的氣體的一部分進行取樣,通過氣相層析法測定甲烷是否被除去,結果,經過160小時後,便不能再除去甲烷,其除去能力(每1g吸氣材料甲烷的除去量)為14.8cc/g材。(Methane Removal Treatment) Then, after heating the heater of the purification cylinder, argon gas containing 150 ppm of methane impurities was introduced at a flow rate of 3,300 ml/min to carry out methane removal treatment. In addition, the contact temperature of the argon gas with the getter material was maintained at about 420 ° C during the removal process. During this period, a part of the gas removed from the refining cylinder was sampled, and whether methane was removed by gas chromatography was measured. As a result, methane could not be removed after 160 hours, and its removal ability (per gram of getter material) The amount of methane removed was 14.8 cc / g of material.
另外,將含260ppm氫氣雜質的氬氣,與上述同樣地通入精製筒中,同樣地進行氫氣的除去處理,結果,氫氣的除去能力為85cc/g材。In addition, argon gas containing 260 ppm of hydrogen gas impurities was passed through a refining cylinder in the same manner as above, and hydrogen gas removal treatment was carried out in the same manner. As a result, the hydrogen gas removal ability was 85 cc/g.
在實施例1的甲烷的除去處理中,除了使含有甲烷雜質的氬氣在常溫(約25℃)的溫度下與處理劑(經還原處理)接觸外,與實施例1同樣地進行甲烷的除去處理。其結果是,處理劑的除去能力(每1g處理劑甲烷的除去量)為1cc/g劑以下。In the methane removal treatment of Example 1, methane was removed in the same manner as in Example 1 except that argon gas containing methane impurities was brought into contact with a treating agent (reduced treatment) at a normal temperature (about 25 ° C). deal with. As a result, the removal ability of the treatment agent (the amount of removal of methane per 1 g of the treatment agent) was 1 cc / g or less.
在實施例2的甲烷的除去處理中,除了使含有甲烷雜質的氬氣在常溫(約25℃)的溫度下與處理劑(經氧化處理)接觸外,與實施例2同樣地進行甲烷的除去處理。其結果是,處理劑的除去能力(每1g處理劑甲烷的除去量)為1cc/g劑以下。In the methane removal treatment of Example 2, methane removal was carried out in the same manner as in Example 2 except that argon gas containing methane impurities was brought into contact with a treatment agent (oxidation treatment) at a normal temperature (about 25 ° C) temperature. deal with. As a result, the removal ability of the treatment agent (the amount of removal of methane per 1 g of the treatment agent) was 1 cc / g or less.
(氣體處理筒之製作)在內徑為37.1mm、長度為1000mm的不銹鋼製(SUS316L)的處理筒的上游,填充與實施例1同樣地粉碎後的市售的穩定化鎳催化劑,填充長度為100mm。並且,間隔20mm的間隙,在下游填充與比較例1同樣調製的吸氣材料,填充長度為220mm,製作出如第1圖(1)所示的氣體處理筒。(Production of a gas processing cylinder) A commercially available stabilized nickel catalyst which was pulverized in the same manner as in Example 1 was placed upstream of a stainless steel (SUS316L) treatment cylinder having an inner diameter of 37.1 mm and a length of 1000 mm, and the filling length was 100mm. Further, a gas-absorbent material prepared in the same manner as in Comparative Example 1 was filled in a gap of 20 mm in the downstream direction, and the filling length was 220 mm, and a gas processing cylinder as shown in Fig. 1 (1) was produced.
將該氣體處理筒的加熱器進行加熱,使處理劑的溫度達到500℃,同時,從下游以8400ml/分鐘的流量通入氬氣,進行6小時活化處理後,冷卻至常溫。The heater of the gas treatment cylinder was heated to bring the temperature of the treatment agent to 500 ° C, and argon gas was introduced from the downstream at a flow rate of 8400 ml/min, and after activation treatment for 6 hours, the mixture was cooled to normal temperature.
(氬氣的精製處理)接著使氣體處理筒的加熱器進行加熱至約420℃後,從氣體處理筒的入口處(上游)以8400ml/分鐘的流量通入含有作為雜質的氫氣、氧氣、一氧化碳、二氧化碳、水各10ppm和甲烷50ppm的氬氣,進行氬氣的精製處理。在此期間,對從氣體處理筒排除的氣體的一部分進行取樣,藉由大氣壓質譜儀(API-MS)測定氬氣中所含的雜質(氫氣、氧氣、一氧化碳、二氧化碳、水),經長時間(500小時)後,不能檢測出這些雜質。另外,精製的氬氣添加雜質後使其再次循環使用。(Refining treatment of argon gas) Then, after heating the heater of the gas treatment cylinder to about 420 ° C, hydrogen gas, oxygen gas, carbon monoxide containing impurities as impurities were introduced from the inlet (upstream) of the gas treatment cylinder at a flow rate of 8400 ml/min. Argon gas of 10 ppm of carbon dioxide and water and 50 ppm of methane was subjected to purification treatment of argon gas. During this period, a portion of the gas removed from the gas treatment cylinder was sampled, and impurities (hydrogen, oxygen, carbon monoxide, carbon dioxide, water) contained in the argon gas were measured by atmospheric pressure mass spectrometry (API-MS) for a long period of time. After (500 hours), these impurities could not be detected. Further, the purified argon gas is added to the impurities and recycled again.
(氣體處理裝置的製作)將市售之相當於5的合成沸石(吸附劑)填充在內徑為37.1mm、長度為800mm的不銹鋼製吸附筒內,使填充長度為100mm。然後,將與實施例1同樣製作的處理筒(其中,內徑為37.1mm,填充長度為100mm)(上游)與該吸附筒2個筒(下游),以與吸附筒並列的方式連接起來,並使各筒可以分別進行氧化處理、活化處理。在處理筒中,與實施例2同樣地進行處理劑的氧化處理,在吸附筒中,將吸附劑的溫度加熱至350℃,同時,以8400ml/分鐘的流量通入氬氣,進行8小時的活化處理,然後將各筒冷卻至室溫。(Production of gas processing equipment) will be equivalent to 5 commercially available The synthetic zeolite (adsorbent) was packed in a stainless steel adsorption cylinder having an inner diameter of 37.1 mm and a length of 800 mm to have a filling length of 100 mm. Then, the treatment cylinder (the inner diameter of 37.1 mm and the filling length of 100 mm) (upstream) prepared in the same manner as in the first embodiment was connected to the two cylinders (downstream) of the adsorption cylinder in parallel with the adsorption cylinder. Each of the cylinders can be separately subjected to oxidation treatment and activation treatment. In the treatment cylinder, the treatment agent was oxidized in the same manner as in Example 2, and the temperature of the adsorbent was heated to 350 ° C in the adsorption cylinder, and argon gas was introduced at a flow rate of 8,400 ml/min to carry out activation treatment for 8 hours. Then, each tube was cooled to room temperature.
(氬氣的精製處理)使處理筒的加熱器進行加熱至約420℃後,將含有作為雜質的氫氣、氧氣、一氧化碳、二氧化碳、水各10ppm和甲烷50ppm的氬氣,以8400ml/分鐘的流量通入處理筒及其一側的吸附筒,進行氬氣的精製處理。在此期間,對從吸附筒排除的氣體的一部分進行取樣,藉由大氣壓質譜儀(API-MS)測定氬氣中所含的雜質(氫氣、氧氣、一氧化碳、二氧化碳、水、甲烷),經20小時後,無法檢測出這些雜質。(Refining treatment of argon gas) After heating the heater of the treatment tube to about 420 ° C, argon gas containing 10 ppm of hydrogen, oxygen, carbon monoxide, carbon dioxide, water and 50 ppm of methane as impurities was flowed at a flow rate of 8400 ml/min. The processing cylinder and the adsorption cylinder on one side thereof are passed through to perform argon gas refining treatment. During this period, a portion of the gas removed from the adsorption cartridge is sampled, and impurities (hydrogen, oxygen, carbon monoxide, carbon dioxide, water, methane) contained in the argon gas are measured by atmospheric pressure mass spectrometry (API-MS). After an hour, these impurities could not be detected.
然後,將吸附筒切換至另一側,繼續進行氬氣的精製處理,同時,對所用吸附筒的吸附劑通過活化進行再生,20小時後,再次將吸附筒進行切換。通過反復進行這種操作,進行氬氣的精製處理,經長時間(500小時)後,不能檢測出雜質(氫氣、氧氣、一氧化碳、二氧化碳、水、甲烷)。另外,精製的氬氣添加雜質後使其再次循環使用。Then, the adsorption cylinder was switched to the other side, and the argon gas refining treatment was continued. At the same time, the adsorbent of the adsorption cartridge used was regenerated by activation, and after 20 hours, the adsorption cylinder was again switched. By repeating this operation, the argon gas was purified, and after a long period of time (500 hours), impurities (hydrogen, oxygen, carbon monoxide, carbon dioxide, water, methane) could not be detected. Further, the purified argon gas is added to the impurities and recycled again.
在實施例3、4的氬氣精製處理中,除了使用含有氫氣、氧氣、一氧化碳、二氧化碳、水各10ppm和甲烷50ppm的氮氣、氦氣、氖氣作為精製處理對象的惰性氣體以外,與實施例3、4同樣地進行精製處理。其結果是,任意一種場合經長時間(500小時)後均不能檢測出雜質。In the argon gas refining treatment of Examples 3 and 4, an inert gas containing hydrogen gas, oxygen gas, carbon monoxide, carbon dioxide, water of 10 ppm, and methane 50 ppm of nitrogen gas, helium gas or helium gas as a purification treatment target was used. 3 and 4 were similarly refined. As a result, in any of the cases, impurities could not be detected after a long period of time (500 hours).
由以上可知,本發明實施例的處理方法、精製方法以及氣體處理裝置能夠以優良的除去能力高效率容易地除去惰性氣體中所含之難以除去的甲烷雜質。As described above, the treatment method, the purification method, and the gas treatment apparatus according to the examples of the present invention can easily remove methane impurities which are difficult to remove contained in the inert gas with high efficiency and excellent removal efficiency.
1...處理劑1. . . Treatment agent
2...吸氣材料2. . . Suction material
3...間隙3. . . gap
4...惰性填充材料4. . . Inert filling material
5...加熱器5. . . Heater
6...溫度感測器6. . . Temperature sensor
第1圖(1)、(2)係顯示本發明氣體處理筒的一個實例之構造圖。Fig. 1 (1) and (2) are structural views showing an example of the gas treatment cartridge of the present invention.
1...處理劑1. . . Treatment agent
2...吸氣材料2. . . Suction material
3...間隙3. . . gap
4...惰性填充材料4. . . Inert filling material
5...加熱器5. . . Heater
6...溫度感測器6. . . Temperature sensor
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CN111905803B (en) * | 2020-08-24 | 2023-01-17 | 大连华邦化学有限公司 | Inert gas purification catalyst, raw material composition and preparation method |
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FR2751243B1 (en) * | 1996-07-22 | 1998-08-21 | Air Liquide | O2 / CO REMOVAL OF AN INERT GAS BY ADSOPTION ON POROUS METAL OXIDE |
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US5194233A (en) * | 1990-09-14 | 1993-03-16 | Japan Pionics Co., Ltd. | Process for purification of rare gas |
US5902561A (en) * | 1995-09-29 | 1999-05-11 | D.D.I. Limited | Low temperature inert gas purifier |
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