TWI386500B - Apparatus for depositing film and system for depositing film having the same - Google Patents

Apparatus for depositing film and system for depositing film having the same Download PDF

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TWI386500B
TWI386500B TW099114629A TW99114629A TWI386500B TW I386500 B TWI386500 B TW I386500B TW 099114629 A TW099114629 A TW 099114629A TW 99114629 A TW99114629 A TW 99114629A TW I386500 B TWI386500 B TW I386500B
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substrate
substrate holder
chamber
thin film
chambers
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TW099114629A
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TW201107507A (en
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Kyung Bin Bae
Hyung Seok Yoon
Chang Ho Kang
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Snu Precision Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/56Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
    • C23C14/568Transferring the substrates through a series of coating stations
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/04Coating on selected surface areas, e.g. using masks
    • C23C14/042Coating on selected surface areas, e.g. using masks using masks
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/50Substrate holders
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/54Controlling or regulating the coating process
    • C23C14/541Heating or cooling of the substrates

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physical Vapour Deposition (AREA)
  • Chemical Vapour Deposition (AREA)

Description

薄膜沈積裝置及其系統Thin film deposition device and system thereof

本發明係關於一種用於沈積一薄膜之裝置,更具體而言,係關於一種用於形成一薄膜於一基板上之薄膜沈積裝置、以及一種其中使複數薄膜沈積裝置以一直列(in-line)型式相連之薄膜沈積系統。The present invention relates to an apparatus for depositing a film, and more particularly to a thin film deposition apparatus for forming a film on a substrate, and a method for making a plurality of thin film deposition apparatuses in-line (in-line) A type of thin film deposition system.

不同於液晶顯示器(liquid crystal display;LCD),有機發光二極體(organic light emitting diode;OLED)係為自發光裝置,無需使用一背光單元(backlight unit),故可降低功率消耗。此外,OLED具有寬之視角(viewing angle)及快速響應時間,因此採用OLED之顯示裝置一般而言能夠達成一高品質影像而不存在視角窄及留有殘影(afterimage)之缺陷。Unlike a liquid crystal display (LCD), an organic light emitting diode (OLED) is a self-luminous device that eliminates the need for a backlight unit, thereby reducing power consumption. In addition, OLEDs have a wide viewing angle and fast response time, so display devices using OLEDs are generally capable of achieving a high quality image without the drawback of narrow viewing angles and afterimages.

OLED係藉由沈積例如有機薄膜及金屬薄膜等複數薄膜而製成。通常,使用一群簇式系統(cluster system)來沈積薄膜,在群簇式系統中,圍繞一圓形傳送室連接複數用於執行一序列單元製程之單元室。根據群簇式系統,係在玻璃基板水平放置之同時,利用上述各室執行基板傳送及裝置處理。群簇式系統之一優點係為能夠快速地連續執行一序列製程。尤其是,還有一優點在於可方便地執行一沈積遮罩之更換,而沈積遮罩之更換係為OLED製造中一非常重要之過程。The OLED is produced by depositing a plurality of films such as an organic film and a metal film. Typically, a cluster system is used to deposit a thin film system in which a plurality of unit cells for performing a sequence of unit processes are connected around a circular transfer chamber. According to the cluster system, substrate transfer and device processing are performed using the above-described respective chambers while the glass substrates are horizontally placed. One of the advantages of clustered systems is the ability to perform a sequence of processes in rapid succession. In particular, there is also an advantage in that the replacement of a deposition mask can be conveniently performed, and the replacement of the deposition mask is a very important process in the manufacture of OLEDs.

近來,一種採用一三色獨立畫素系統之OLED備受矚目,在此種OLED中,利用一精細金屬遮罩(fine metal mask;FMM)依序形成藍色(B)發光層、綠色(G)發光層及紅色(R)發光層於一大面積基板上。已知三色獨立畫素系統能夠提高顏色純度及光學效率並增強價格競爭力。Recently, an OLED using a three-color independent pixel system has attracted attention. In such an OLED, a fine metal mask (FMM) is sequentially used to form a blue (B) light-emitting layer, green (G). The luminescent layer and the red (R) luminescent layer are on a large area substrate. The three-color independent pixel system is known to improve color purity and optical efficiency and enhance price competitiveness.

然而,在三色獨立畫素系統中,B、G及R發光層係在獨立之製程室中依序形成,此需要一其中將用於執行各單元製程之製程室彼此串列連接之直列式系統。因此,需要將習知之群簇式系統變為直列式系統。然而,相較於群簇式系統,因需要大量交疊之儀器而使得直列式系統生產線之建造成本高昂。此外,因處理速度低,直列式系統之生產率亦不及群簇式系統。However, in the three-color independent pixel system, the B, G, and R light-emitting layers are sequentially formed in separate process chambers, which requires an in-line type in which the process chambers for performing the unit processes are connected in series with each other. system. Therefore, it is necessary to turn a conventional cluster system into an inline system. However, compared to clustered systems, in-line system production lines are expensive to construct due to the large number of overlapping instruments required. In addition, because of the low processing speed, the productivity of in-line systems is not as good as that of cluster systems.

此外,由於習知群簇式系統係在基板水平放置之同時執行一薄膜製程(有機薄膜成型製程),故其可造成基板傾斜、彎曲及歪斜並在裝置製造過程中造成困難。由於用於大面積基板之沈積遮罩重量超過數百千克,故基板可能會由於傾斜、彎曲及歪斜問題而破碎。In addition, since the conventional cluster system performs a thin film process (organic film forming process) while the substrate is horizontally placed, it can cause the substrate to be tilted, bent, and skewed and causes difficulty in the device manufacturing process. Since the deposition mask used for large-area substrates weighs more than several hundred kilograms, the substrate may be broken due to tilting, bending, and skewing problems.

本發明提供一種薄膜沈積裝置及其薄膜沈積系統,其能夠藉由同時處理複數基板並使各過程之等待時間(例如,基板之載入及固定以及沈積遮罩之放置及對準)最小化而達成高生產率。The present invention provides a thin film deposition apparatus and a thin film deposition system thereof capable of minimizing the waiting time of each process (for example, loading and fixing of a substrate and placement and alignment of a deposition mask) by simultaneously processing a plurality of substrates Achieve high productivity.

本發明亦提供一種薄膜沈積裝置及其薄膜沈積系統,其能夠藉由有效地共用交疊之儀器而降低生產線之建造成本。The present invention also provides a thin film deposition apparatus and a thin film deposition system thereof capable of reducing the construction cost of a production line by effectively sharing an overlapping apparatus.

本發明亦提供一種薄膜沈積裝置及其薄膜沈積系統,其能夠藉由在一薄膜製程中支撐基板垂直站立而避免基板出現傾斜、彎曲及歪斜。The present invention also provides a thin film deposition apparatus and a thin film deposition system thereof capable of preventing the substrate from being tilted, bent, and skewed by supporting the substrate to stand vertically in a thin film process.

根據一實例性實施例,一種薄膜沈積裝置包含:一傳送室,用以在其中傳送一基板;以及一第一製程室及一第二製程室,分別連接至該傳送室之兩側。該第一製程室與該第二製程室分別均包含:一第一基板固定器及一第二基板固定器,被配置成相互間隔開;以及一噴射單元,設置於該第一基板固定器與該第二基板固定器之間,用以依序供應一沈積材料至該第一基板固定器與該第二基板固定器。According to an exemplary embodiment, a thin film deposition apparatus includes: a transfer chamber for transferring a substrate therein; and a first process chamber and a second process chamber, respectively connected to both sides of the transfer chamber. The first process chamber and the second process chamber respectively include: a first substrate holder and a second substrate holder configured to be spaced apart from each other; and a spray unit disposed on the first substrate holder and Between the second substrate holders, a deposition material is sequentially supplied to the first substrate holder and the second substrate holder.

該第一基板固定器與該第二基板固定器可支撐該基板垂直站立。The first substrate holder and the second substrate holder can support the substrate to stand vertically.

該傳送室可包含一基板旋轉構件,用以旋轉該基板並使該基板能夠垂直站立或水平平放。The transfer chamber can include a substrate rotating member for rotating the substrate and enabling the substrate to stand vertically or horizontally.

該噴射單元可在該第一基板固定器與該第二基板固定器之間旋轉。The spray unit is rotatable between the first substrate holder and the second substrate holder.

該噴射單元之一噴射結構可為一點式(point-type)結構、一直線式(line-type)結構以及一平面式(plane-type)結構其中之一。One of the ejection unit ejection structures may be one of a point-type structure, a line-type structure, and a plane-type structure.

各該第一製程室與各該第二製程室可包含與其連接之一遮罩室(mask chamber),該遮罩室用以提供一沈積遮罩至該第一基板固定器及該第二基板固定器及/或用以更換一沈積遮罩。Each of the first process chamber and each of the second process chambers may include a mask chamber connected thereto, the mask chamber for providing a deposition mask to the first substrate holder and the second substrate The holder and/or the replacement of a deposition mask.

根據另一實例性實施例,一種薄膜沈積系統包含:複數串列連接之傳送室,用以在其中傳送一基板;以及複數第一製程室及複數第二製程室,分別連接至該等傳送室至少其中之一之兩側。該第一製程室與該第二製程室可分別包含:一第一基板固定器與一第二基板固定器,被配置成相互間隔開;以及一噴射單元,設置於該第一基板固定器與該第二基板固定器之間,用以依序供應一沈積材料至該第一基板固定器與該第二基板固定器。According to another exemplary embodiment, a thin film deposition system includes: a plurality of serially connected transfer chambers for transferring a substrate therein; and a plurality of first process chambers and a plurality of second process chambers respectively connected to the transfer chambers At least one of the sides. The first process chamber and the second process chamber may respectively include: a first substrate holder and a second substrate holder configured to be spaced apart from each other; and a spray unit disposed on the first substrate holder and Between the second substrate holders, a deposition material is sequentially supplied to the first substrate holder and the second substrate holder.

該等傳送室可包含:複數分配室,與該第一製程室及該第二製程室連接,用以分配一基板;以及複數緩衝室,連接於相鄰分配室之間,用以臨時容納該等基板。The transfer chamber may include: a plurality of distribution chambers connected to the first process chamber and the second process chamber for dispensing a substrate; and a plurality of buffer chambers connected between adjacent distribution chambers for temporarily accommodating the Such as the substrate.

該薄膜沈積系統可更包含:一裝載室,連接至該等傳送室之一前端(leading end)並用以自外部裝載一基板;以及一卸載室,連接至該等傳送室之一後端(rear end)並用以卸載一基板至外部。The thin film deposition system may further include: a loading chamber connected to one of the leading ends of the transfer chambers for loading a substrate from the outside; and an unloading chamber connected to one of the rear ends of the transfer chambers (rear) End) and used to unload a substrate to the outside.

該第一基板固定器與該第二基板固定器可支撐該基板垂直站立。The first substrate holder and the second substrate holder can support the substrate to stand vertically.

該傳送室可包含一基板旋轉構件,用以旋轉該基板並使該基板能夠垂直站立或水平平放。The transfer chamber can include a substrate rotating member for rotating the substrate and enabling the substrate to stand vertically or horizontally.

該噴射單元可在該第一基板固定器與該第二基板固定器之間旋轉。The spray unit is rotatable between the first substrate holder and the second substrate holder.

以下,將參照附圖詳細說明本發明之具體實施例。然而,本發明亦可實施為不同之形式,而不應被視為僅限於本文所述之實施例。相反,提供此等實施例係為了使本發明之揭露內容透徹及完整、並向熟習此項技術者全面傳達本發明之範圍。Hereinafter, specific embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the invention may be embodied in different forms and should not be construed as being limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

第1圖係為根據一實例性實施例之一薄膜沈積裝置之一平面圖,第2圖係為顯示第1圖所示薄膜沈積裝置之某些室之一平面圖。1 is a plan view of a thin film deposition apparatus according to an exemplary embodiment, and FIG. 2 is a plan view showing a part of some chambers of the thin film deposition apparatus shown in FIG. 1.

參見第1圖及第2圖,複數傳送室400(410及420)串列連接於一裝載室110與一卸載室120之間,裝載室110設置於傳送室400之一前端(leading end),卸載室120則設置於傳送室400之一後端(rear end)。傳送室400其中之某些傳送室410設置有一第一製程室200A及一第二製程室200B。因此,整體上構成一直列式系統(in-line system),在其中串列地執行基板傳送與單元製程。二基板(分別為G1與G2、以及G3與G4)可被載送入第一製程室200A及第二製程室200B之內部空間。因此,在對一側之二基板G1與G2執行單元製程之同時,可對另一側之另二基板G3與G4執行預處理操作。Referring to FIGS. 1 and 2, a plurality of transfer chambers 400 (410 and 420) are connected in series between a loading chamber 110 and an unloading chamber 120, and the loading chamber 110 is disposed at a leading end of the transfer chamber 400. The unloading chamber 120 is disposed at one of the rear ends of the transfer chamber 400. Some of the transfer chambers 400 of the transfer chamber 400 are provided with a first process chamber 200A and a second process chamber 200B. Therefore, the in-line system is constructed as a whole, in which the substrate transfer and the unit process are performed in series. The two substrates (G1 and G2, and G3 and G4, respectively) may be carried into the internal spaces of the first process chamber 200A and the second process chamber 200B. Therefore, while the unit process is performed on the two substrates G1 and G2 on one side, the pre-processing operation can be performed on the other two substrates G3 and G4 on the other side.

裝載室110在大氣壓力下接收已經歷預定之先前製程之基板G1、G2、G3及G4,並載送基板G1、G2、G3及G4至處於真空狀態之傳送室400中。卸載室120自傳送室400接收已經歷一序列單元製程之基板G1、G2、G3及G4,並將基板G1、G2、G3及G4載送出至大氣壓力狀態以供進行後續製程。因此,裝載室110及卸載室120用以在大氣狀態與真空狀態之間切換。儘管圖未示出,然裝載室110及卸載室120可連接至一基板傳送單元(例如一機械手臂)及一基板裝載單元(例如一基板盒)。The loading chamber 110 receives the substrates G1, G2, G3, and G4 that have undergone the predetermined previous process at atmospheric pressure, and carries the substrates G1, G2, G3, and G4 to the transfer chamber 400 in a vacuum state. The unloading chamber 120 receives the substrates G1, G2, G3, and G4 that have undergone a sequence of unit processes from the transfer chamber 400, and carries the substrates G1, G2, G3, and G4 to an atmospheric pressure state for subsequent processing. Therefore, the loading chamber 110 and the unloading chamber 120 are used to switch between an atmospheric state and a vacuum state. Although not shown, the loading chamber 110 and the unloading chamber 120 can be coupled to a substrate transfer unit (e.g., a robotic arm) and a substrate loading unit (e.g., a substrate cassette).

更具體而言,傳送室400包含分配室410及緩衝室420,分配室410與第一製程室200A及第二製程室200B相連以分配基板G1、G2、G3及G4,緩衝室420設置於相應之二分配室410之間以臨時容納基板G1、G2、G3及G4。此處,緩衝室420分別提供基板G1、G2、G3及G4臨時停留之一空間。各該分配室410包含一基板旋轉構件(圖未示出),用以旋轉基板並使基板能夠垂直站立或水平平放。自前一室中以水平位置傳送之基板G1、G2、G3及G4被基板旋轉構件旋轉至垂直站立,並被載送至第一製程室200A及第二製程室200B中。自第一製程室200A及第二製程室200B以垂直位置載送出之基板G1、G2、G3及G4則被旋轉至水平放置,然後被傳送至下一室。因此,基板G1、G2、G3及G4在薄膜製程期間係垂直放置以避免傾斜、彎曲或歪斜,而在其傳送期間則係水平放置以防止破碎。然而,基板G1、G2、G3及G4亦可在垂直位置傳送。在此種情形中,可自分配室410中省卻基板旋轉構件。More specifically, the transfer chamber 400 includes a distribution chamber 410 and a buffer chamber 420, and the distribution chamber 410 is connected to the first process chamber 200A and the second process chamber 200B to distribute the substrates G1, G2, G3, and G4, and the buffer chamber 420 is disposed in the corresponding The second distribution chambers 410 temporarily accommodate the substrates G1, G2, G3, and G4. Here, the buffer chamber 420 provides a space in which the substrates G1, G2, G3, and G4 temporarily stay. Each of the dispensing chambers 410 includes a substrate rotating member (not shown) for rotating the substrate and enabling the substrate to stand vertically or horizontally. The substrates G1, G2, G3, and G4 transferred from the previous position in the horizontal position are rotated by the substrate rotating member to stand vertically, and are carried into the first process chamber 200A and the second process chamber 200B. The substrates G1, G2, G3, and G4 carried from the first process chamber 200A and the second process chamber 200B in a vertical position are rotated to be horizontally placed and then transferred to the next chamber. Therefore, the substrates G1, G2, G3, and G4 are vertically placed during the film process to avoid tilting, bending, or skewing, and are horizontally placed during transmission to prevent breakage. However, the substrates G1, G2, G3, and G4 can also be transferred in a vertical position. In this case, the substrate rotating member can be omitted from the dispensing chamber 410.

各該分配室410可在其兩側上連接第一製程室200A及第二製程室200B。此外,用於供應沈積遮罩M1及M3之第一遮罩室311及第二遮罩室312與用於供應沈積遮罩M2及M4之第一遮罩室321及第二遮罩室322分別連接至第一製程室200A及第二製程室200B。第一遮罩室311、321及第二遮罩室312、322儲存用於薄膜製程之沈積遮罩或供更換之沈積遮罩。因每一對第一及第二遮罩室311與312、以及321與322可共用,故第一製程室200A及第二製程室200B可僅包含一單個遮罩室。Each of the distribution chambers 410 can connect the first process chamber 200A and the second process chamber 200B on both sides thereof. In addition, the first mask chamber 311 and the second mask chamber 312 for supplying the deposition masks M1 and M3 and the first mask chamber 321 and the second mask chamber 322 for supplying the deposition masks M2 and M4, respectively It is connected to the first process chamber 200A and the second process chamber 200B. The first mask chambers 311, 321 and the second mask chambers 312, 322 store deposition masks for film processing or deposition masks for replacement. Since each pair of first and second mask chambers 311 and 312, and 321 and 322 can be shared, the first process chamber 200A and the second process chamber 200B can include only a single mask chamber.

一個分配室410之第一製程室200A及第二製程室200B執行同一單元製程。與對應分配室410相連之第一製程室211、221、231、241、251及261以及第二製程室212、222、232、242、252及262用以對基板執行一系列裝置製程。舉例而言,根據本發明,製程室200A及200B用以以一方式製造一有機發光二極體(organic light emitting diode;OLED),此方式使一電洞注入層(hole injection layer;HIL)、一電洞轉運層(hole transport layer;HTL)、一發光材料層(emitting material layer;EML)、一電子轉運層(electron transport layer;ETL)、一電子注入層(electron injection layer;EIL)及一陰極依序沈積於一在外側偏振之基板G上。為此,第一製程室211及第二製程室212連接至一第一分配室以形成HIL,第一製程室221及第二製程室222則連接至一第二分配室以形成HTL。接下來,第一製程室231及第二製程室232連接至一第三分配室,以形成EML。第一製程室241及第二製程室242連接至一第四分配室,以形成ETL。第一製程室251及第二製程室252連接至一第五分配室,以形成EIL。第一製程室261及第二製程室262連接至一第六分配室,以形成陰極。用於形成EML之第一室231及第二室232可分別包含複數室231a、231b及231c、以及232a、232b及232c。用於形成陰極之第一室261及第二室262可分別包含複數用以形成多層式陰極之室261a、261b及261c、以及262a、262b及262c。The first process chamber 200A and the second process chamber 200B of one distribution chamber 410 perform the same unit process. The first process chambers 211, 221, 231, 241, 251, and 261 and the second process chambers 212, 222, 232, 242, 252, and 262 connected to the corresponding distribution chamber 410 are used to perform a series of device processes on the substrate. For example, in accordance with the present invention, the process chambers 200A and 200B are used to fabricate an organic light emitting diode (OLED) in a manner such that a hole injection layer (HIL), a hole transport layer (HTL), an illuminating material layer (EML), an electron transport layer (ETL), an electron injection layer (EIL), and a The cathodes are sequentially deposited on a substrate G which is polarized on the outside. To this end, the first process chamber 211 and the second process chamber 212 are connected to a first distribution chamber to form an HIL, and the first process chamber 221 and the second process chamber 222 are connected to a second distribution chamber to form an HTL. Next, the first process chamber 231 and the second process chamber 232 are connected to a third distribution chamber to form an EML. The first process chamber 241 and the second process chamber 242 are coupled to a fourth distribution chamber to form an ETL. The first process chamber 251 and the second process chamber 252 are coupled to a fifth distribution chamber to form an EIL. The first process chamber 261 and the second process chamber 262 are connected to a sixth distribution chamber to form a cathode. The first chamber 231 and the second chamber 232 for forming the EML may include a plurality of chambers 231a, 231b, and 231c, and 232a, 232b, and 232c, respectively. The first chamber 261 and the second chamber 262 for forming a cathode may respectively include a plurality of chambers 261a, 261b, and 261c, and 262a, 262b, and 262c for forming a multilayer cathode.

各該製程室200A及200B具有一矩形盒形狀,且包含一用於處理基板G1、G2、G3及G4之預定反應空間。製程室200A與200B之反應空間分別包含第一基板固定器520及第二基板固定器530與第一基板固定器620及第二基板固定器630,每一對基板固定器皆成一間隔設置,以支撐基板G1、G2、G3及G4處於垂直位置。另外,噴射單元540及640安裝於第一基板固定器520與第二基板固定器530之間以及第一基板固定器620與第二基板固定器630之間。製程室200A及200B亦分別包含第一閘511及第二閘512與第一閘611及第二閘612,此等閘係成一間隔配置並連接至分配室410以容許基板G之進出。此處,第一閘511、611及第二閘512、612可係為狹口閥(slit valve)。Each of the process chambers 200A and 200B has a rectangular box shape and includes a predetermined reaction space for processing the substrates G1, G2, G3, and G4. The reaction spaces of the process chambers 200A and 200B respectively include a first substrate holder 520 and a second substrate holder 530, and a first substrate holder 620 and a second substrate holder 630. Each pair of substrate holders are disposed at intervals. The support substrates G1, G2, G3, and G4 are in a vertical position. In addition, the ejection units 540 and 640 are installed between the first substrate holder 520 and the second substrate holder 530 and between the first substrate holder 620 and the second substrate holder 630. The process chambers 200A and 200B also include a first gate 511 and a second gate 512, respectively, and a first gate 611 and a second gate 612. The gates are arranged at an interval and connected to the distribution chamber 410 to allow the substrate G to enter and exit. Here, the first gates 511, 611 and the second gates 512, 612 may be a slit valve.

各該第一基板固定器520、620及第二基板固定器530、630包含:一支撐件521,適可支撐基板G1、G2、G3及G4之一後側;一夾具522,安裝至支撐件521上,用以固定基板G1、G2、G3及G4;以及一溫度控制器523,適可控制基板溫度。溫度控制器523安裝於支撐件521之一內側或一下部,並控制基板溫度至恰當溫度以處理支撐於支撐件521上之基板G1、G2、G3及G4。溫度控制器523可係為一組合,該組合包含一用以冷卻基板G1、G2、G3及G4之冷卻構件與一用以加熱基板G1、G2、G3及G4之加熱構件至少其中之一。根據本實施例,一冷卻路徑形成於支撐件521中,以使基板維持處於製程溫度。由此,使基板與沈積於基板G1、G2、G3及G4之上表面之材料間之反應性得到提高。Each of the first substrate holders 520 and 620 and the second substrate holders 530 and 630 includes: a support member 521 adapted to support one of the rear sides of the substrates G1, G2, G3, and G4; and a clamp 522 mounted to the support member The 521 is for fixing the substrates G1, G2, G3, and G4; and a temperature controller 523 is adapted to control the substrate temperature. The temperature controller 523 is mounted on one of the inner side or the lower side of the support member 521, and controls the substrate temperature to an appropriate temperature to process the substrates G1, G2, G3, and G4 supported on the support member 521. The temperature controller 523 can be a combination comprising a cooling member for cooling the substrates G1, G2, G3, and G4 and at least one of heating members for heating the substrates G1, G2, G3, and G4. According to this embodiment, a cooling path is formed in the support member 521 to maintain the substrate at the process temperature. Thereby, the reactivity between the substrate and the material deposited on the upper surfaces of the substrates G1, G2, G3, and G4 is improved.

夾具522固定基板G1、G2、G3及G4之邊緣,俾使支撐於支撐件521中之基板G1、G2、G3及G4不會在處理期間移動。由於沈積遮罩M1、M2、M3及M4設置於基板G1、G2、G3及G4上以控制欲形成於基板G1、G2、G3及G4上之薄膜圖案,故較佳使夾具522能夠將基板G1、G2、G3及G4與沈積遮罩M1、M2、M3及M4皆固定於支撐件521上。The jig 522 fixes the edges of the substrates G1, G2, G3, and G4 so that the substrates G1, G2, G3, and G4 supported in the support 521 do not move during processing. Since the deposition masks M1, M2, M3, and M4 are disposed on the substrates G1, G2, G3, and G4 to control the film patterns to be formed on the substrates G1, G2, G3, and G4, it is preferable to enable the chuck 522 to mount the substrate G1. The G2, G3, and G4 and the deposition masks M1, M2, M3, and M4 are all fixed to the support member 521.

設置於各對第一及第二基板固定器520與530、以及620與630間之噴射單元540及640噴射一汽化原料至第一基板固定器520及620或第二基板固定器530及630。儘管圖未示出,然噴射單元540及640分別包含一適可儲存原料之坩堝、一適可汽化該原料之加熱部件及一適可噴射汽化原料之噴射部件。該噴射部件具有一點式(point-type)噴射結構、一直線式(line-type)噴射結構及一平面式(plane-type)噴射結構其中之任一者。舉例而言,可使用由複數沿直線排列之點單元源(point cell source)構成之一直線式單元源作為噴射單元540及640。直線式單元源540及640藉由一往復式驅動構件(圖未示出)沿橫嚮往復運動,藉此均勻地噴射原料至基板G1、G2、G3及G4之整個表面。The ejecting units 540 and 640 disposed between the respective pairs of first and second substrate holders 520 and 530, and 620 and 630 eject a vaporized material to the first substrate holders 520 and 620 or the second substrate holders 530 and 630. Although not shown, the spray units 540 and 640 respectively include a crucible for storing the raw material, a heating member for vaporizing the raw material, and a spray member for ejecting the vaporized raw material. The ejection member has any one of a point-type ejection structure, a line-type ejection structure, and a plane-type ejection structure. For example, a linear cell source composed of a plurality of point cell sources arranged in a line may be used as the ejection units 540 and 640. The linear unit sources 540 and 640 are reciprocally moved in the lateral direction by a reciprocating driving member (not shown), thereby uniformly ejecting the raw materials to the entire surfaces of the substrates G1, G2, G3, and G4.

根據本實施例,噴射單元540及640可以第一基板固定器520及620為中心旋轉約180°,以朝第二基板固定器530及630噴射原料。噴射單元540及640亦可沿相反方向旋轉約180°,以朝第一基板固定器520及620噴射原料。因此,可利用一單個噴射單元依序處理設置於一個室200A或200B之兩側上之該等基板G1、G2、G3及G4。According to the present embodiment, the ejection units 540 and 640 can be rotated about 180° around the first substrate holders 520 and 620 to eject the raw materials toward the second substrate holders 530 and 630. The firing units 540 and 640 can also be rotated about 180° in opposite directions to spray the material toward the first substrate holders 520 and 620. Therefore, the substrates G1, G2, G3, and G4 disposed on both sides of one of the chambers 200A or 200B can be sequentially processed by a single ejection unit.

以下,將參照第1圖簡要地闡釋利用具上述結構之薄膜沈積系統進行之薄膜製程。Hereinafter, a film process using the thin film deposition system having the above structure will be briefly explained with reference to Fig. 1.

首先,將在前一製程中被偏振之基板G載送入處於大氣壓力下之裝載室110中,並使裝載室110之內部處於一真空狀態。將處於真空下之基板G依序傳送至與裝載室110串列連接之該等傳送室410及420。載送基板G至與分配室410相連之該等傳送室其中之某些(即各別製程室211、221、231、241、251及261、以及212、222、232、242、252及262),以經歷各單元製程。具體而言,在真空下依序載送基板G至HIL形成室211及212中、HTL形成室221及222中、以及EML形成室231及232中。相應地,依序形成HIL、HTL及EML於基板G之兩個極上。接下來,依序載送基板G至ETL形成室241及242中、EIL形成室251及252中、以及陰極形成室261及262中。相應地,依序形成ETL、EIL及多層式陰極於基板G之EML上,由此製成OLED。在裝置製程之後,將基板G傳送至卸載室120並在大氣壓力下載送至外部。First, the substrate G polarized in the previous process is carried into the load chamber 110 at atmospheric pressure, and the inside of the load chamber 110 is placed in a vacuum state. The substrates G under vacuum are sequentially transferred to the transfer chambers 410 and 420 connected in series with the load chamber 110. Carrying the substrate G to some of the transfer chambers connected to the dispensing chamber 410 (ie, the respective process chambers 211, 221, 231, 241, 251, and 261, and 212, 222, 232, 242, 252, and 262) To experience the various unit processes. Specifically, the substrate G is sequentially transferred to the HIL forming chambers 211 and 212, the HTL forming chambers 221 and 222, and the EML forming chambers 231 and 232 under vacuum. Accordingly, HIL, HTL, and EML are sequentially formed on the two electrodes of the substrate G. Next, the substrate G is sequentially transported into the ETL forming chambers 241 and 242, the EIL forming chambers 251 and 252, and the cathode forming chambers 261 and 262. Accordingly, ETL, EIL, and a multilayer cathode are sequentially formed on the EML of the substrate G, thereby fabricating an OLED. After the device process, the substrate G is transferred to the unloading chamber 120 and sent to the outside at atmospheric pressure.

在薄膜沈積製程期間,基板G係以垂直或水平位置進行傳送,並於垂直位置經歷薄膜製程。當使基板G處於水平位置來執行基板傳送時,基板G需在各別傳送室410中自水平位置旋轉至垂直位置。以下,將參照第3圖至第8圖更詳細地闡釋將基板G自水平位置旋轉至垂直位置以執行單元製程之過程。第3圖至第8圖係為顯示根據該實例性實施例之薄膜沈積系統之各單元製程之平面圖。During the thin film deposition process, the substrate G is transported in a vertical or horizontal position and undergoes a thin film process in a vertical position. When the substrate transfer is performed by placing the substrate G in a horizontal position, the substrate G needs to be rotated from the horizontal position to the vertical position in the respective transfer chambers 410. Hereinafter, the process of rotating the substrate G from the horizontal position to the vertical position to perform the unit process will be explained in more detail with reference to FIGS. 3 to 8. 3 to 8 are plan views showing respective unit processes of the thin film deposition system according to this exemplary embodiment.

首先,如第3圖及第4圖所示,將處於水平位置之第一基板G1及第二基板G2載送入分配室410中並旋轉至垂直站立。在載送入第一製程室200A及第二製程室200B之後,藉由對應之基板固定器520及630固定基板G1及G2。此處,基板G1與G2可同時傳送或以一預定時差傳送。接下來,分別自與第一製程室200A及第二製程室200B相連之遮罩室311及322供應沈積遮罩M1及M2。沈積遮罩M1及M2設置並對準於基板G1及G2之沈積表面之正面。接下來,將噴射單元540及640設定成朝基板G1及G2之沈積表面噴射,如第5圖所示。汽化之原料被噴射至基板G1及G2之沈積表面,藉此對第一基板G1及第二基板G2執行一第一薄膜製程。First, as shown in FIGS. 3 and 4, the first substrate G1 and the second substrate G2 at the horizontal position are carried into the distribution chamber 410 and rotated to stand vertically. After being carried into the first process chamber 200A and the second process chamber 200B, the substrates G1 and G2 are fixed by the corresponding substrate holders 520 and 630. Here, the substrates G1 and G2 may be simultaneously transferred or transmitted at a predetermined time difference. Next, deposition masks M1 and M2 are supplied from the mask chambers 311 and 322 connected to the first process chamber 200A and the second process chamber 200B, respectively. The deposition masks M1 and M2 are disposed and aligned on the front side of the deposition surfaces of the substrates G1 and G2. Next, the ejection units 540 and 640 are set to be ejected toward the deposition surfaces of the substrates G1 and G2 as shown in FIG. The vaporized raw material is sprayed onto the deposition surfaces of the substrates G1 and G2, thereby performing a first thin film process on the first substrate G1 and the second substrate G2.

接下來,如第5圖及第6圖所示,在第一薄膜製程期間載送第三基板G3及第四基板G4至分配室410中。將第三基板G3及第四基板G4在分配室410中旋轉至垂直站立,然後載送入第一製程室200A及第二製程室200B中,並接著分別固定於對應之基板固定器530及620。分別自與第一製程室200A及第二製程室200B相連之遮罩室312及321供應沈積遮罩M3及M4。將沈積遮罩M3及M4設置並對準於基板G3及G4之沈積表面之正面。因此,較佳在第一薄膜製程期間執行第三基板G3及第四基板G4之載入及固定以及沈積遮罩M3及M4之放置及對準。相應地,可縮短等待下一製程(即,一第二薄膜製程)之時間並由此提高生產率。Next, as shown in FIGS. 5 and 6, the third substrate G3 and the fourth substrate G4 are carried into the distribution chamber 410 during the first thin film process. The third substrate G3 and the fourth substrate G4 are rotated in the distribution chamber 410 to stand vertically, and then carried into the first process chamber 200A and the second process chamber 200B, and then fixed to the corresponding substrate holders 530 and 620, respectively. . The deposition masks M3 and M4 are supplied from the mask chambers 312 and 321 connected to the first process chamber 200A and the second process chamber 200B, respectively. The deposition masks M3 and M4 are placed and aligned on the front side of the deposition surfaces of the substrates G3 and G4. Therefore, it is preferable to perform loading and fixing of the third substrate G3 and the fourth substrate G4 and placement and alignment of the deposition masks M3 and M4 during the first film process. Accordingly, the time to wait for the next process (i.e., a second film process) can be shortened and thereby the productivity can be improved.

接下來,如第7圖所示,在完成第一薄膜製程後,將噴射單元540及640旋轉約180°,以朝相反方向噴射。因此,第三基板G3及第四基板G4之沈積表面面朝噴射單元540及640之噴射方向。在此種狀態下,汽化之原料經由噴射單元540及640噴射至第三基板G3及第四基板G4之沈積表面。如此,對第三基板G3及第四基板G4執行第二薄膜製程。Next, as shown in Fig. 7, after the completion of the first film process, the ejection units 540 and 640 are rotated by about 180 to be ejected in the opposite direction. Therefore, the deposition surfaces of the third substrate G3 and the fourth substrate G4 face the ejection direction of the ejection units 540 and 640. In this state, the vaporized raw material is ejected to the deposition surfaces of the third substrate G3 and the fourth substrate G4 via the ejecting units 540 and 640. Thus, the second thin film process is performed on the third substrate G3 and the fourth substrate G4.

接下來,如第7圖及第8圖所示,在第二薄膜製程期間,使沈積遮罩M1及M2自已完成第一薄膜製程之第一基板G1及第二基板G2分離。將已分離出遮罩M1及M2之第一基板G1及第二基板G2載送入分配室410中,旋轉至水平位置,並以水平位置依序傳送至下一製程室中,以執行一系列裝置製程。因此,較佳在第二薄膜製程期間執行第一基板G1及第二基板G2之載出及分離以及沈積遮罩M1及M2之分離。相應地,可縮短等待下一第一薄膜製程之時間並由此提高生產率。Next, as shown in FIGS. 7 and 8, during the second thin film process, the deposition masks M1 and M2 are separated from the first substrate G1 and the second substrate G2 which have completed the first thin film process. The first substrate G1 and the second substrate G2 from which the masks M1 and M2 have been separated are carried into the distribution chamber 410, rotated to a horizontal position, and sequentially transferred to the next processing chamber in a horizontal position to execute a series of Device process. Therefore, it is preferable to perform the loading and unloading of the first substrate G1 and the second substrate G2 and the separation of the deposition masks M1 and M2 during the second thin film process. Accordingly, the time to wait for the next first film process can be shortened and thus the productivity can be improved.

使在第一薄膜製程及第二薄膜製程中所用之沈積遮罩M1、M2、M3及M4保持於其對應之室中,以供用於後續薄膜製程。當受到污染或損壞時,則將沈積遮罩M1、M2、M3及M4分別傳送至遮罩室311、312、313及314,並載送出至大氣中以便進行更換。沈積遮罩M1、M2、M3及M4在經清洗或修復後可重新使用。當將用於更換用過之沈積遮罩之備用沈積遮罩儲存於遮罩室311、312、313及314中時,可使更換所致之中止時間(suspension time)最小化。The deposition masks M1, M2, M3, and M4 used in the first film process and the second film process are held in their corresponding chambers for subsequent film processes. When contaminated or damaged, the deposition masks M1, M2, M3, and M4 are transferred to the mask chambers 311, 312, 313, and 314, respectively, and carried out to the atmosphere for replacement. The deposition masks M1, M2, M3, and M4 can be reused after being cleaned or repaired. When the alternate deposition mask for replacing the used deposition mask is stored in the mask chambers 311, 312, 313, and 314, the suspension time due to the replacement can be minimized.

如上所述,根據本實施例之薄膜沈積系統能夠提高製程速度,乃因其被配置成將執行同一製程之複數製程室200A及200B串列連接至各別傳送室400之兩側並同時對複數基板G1、G2、G3及G4執行薄膜製程。此外,在製程室200A或200B中,由一單個噴射單元540或640分別噴射原料至複數基板固定器520及530、或620及630。亦即,由單個噴射單元540或640依序對該等基板G1、G2、G3及G4執行薄膜製程,藉此降低成本並提高生產率。此外,該等基板固定器520及530、或620及630係設置於製程室200A或200B中之兩側上。因此,當在一側上執行製程之同時,可對另一側執行預處理操作(pre-processing operations)或後處理操作(post-processing)。預處理操作可包含基板之載入及固定以及沈積遮罩之放置及對準。後處理操作可包含基板之載出及分離以及沈積遮罩之分離。相應地,可縮短總體等待時間,進而大幅提高生產率。As described above, the thin film deposition system according to the present embodiment can increase the process speed because it is configured to serially connect the plurality of process chambers 200A and 200B performing the same process to both sides of the respective transfer chambers 400 and simultaneously to the plural The substrates G1, G2, G3, and G4 perform a thin film process. Further, in the process chamber 200A or 200B, the raw materials are respectively ejected to the plurality of substrate holders 520 and 530, or 620 and 630 by a single ejection unit 540 or 640. That is, the thin film process is sequentially performed on the substrates G1, G2, G3, and G4 by a single ejection unit 540 or 640, thereby reducing cost and improving productivity. In addition, the substrate holders 520 and 530, or 620 and 630 are disposed on both sides of the process chamber 200A or 200B. Therefore, while the process is performed on one side, a pre-processing operation or a post-processing can be performed on the other side. The pre-processing operations may include loading and unloading of the substrate and placement and alignment of the deposition mask. Post-processing operations may include loading and unloading of the substrate and separation of the deposition mask. Accordingly, the overall waiting time can be shortened, thereby greatly increasing productivity.

根據本實例性實施例,因用於執行同一製程之複數製程室連接至每一傳送室之兩側,故可同時對複數基板執行薄膜製程,藉此縮短處理時間。According to the present exemplary embodiment, since the plurality of process chambers for performing the same process are connected to both sides of each transfer chamber, the thin film process can be simultaneously performed on the plurality of substrates, thereby shortening the processing time.

此外,藉由一單個噴射單元對每一製程室中之該等基板依序執行薄膜製程。相應地,可提高生產率並同時降低成本。In addition, the thin film process is sequentially performed on the substrates in each process chamber by a single ejection unit. Accordingly, productivity can be improved while reducing costs.

因該等基板固定器係設置於製程室中之兩側,故當在一側上執行製程之同時,可在另一側上執行預處理操作或後處理操作。如此一來,可縮短總體製程等待時間,進而大幅提高生產率。Since the substrate holders are disposed on both sides of the process chamber, the pre-processing operation or the post-processing operation can be performed on the other side while the process is performed on one side. As a result, the overall process waiting time can be shortened, which in turn increases productivity.

此外,基板在其傳送期間水平平放,而在薄膜製程期間則垂直站立。因此,可在傳送期間防止基板破碎,並可在薄膜製程期間防止基板傾斜、彎曲或歪斜,此有利於裝置之製造。In addition, the substrate is laid flat horizontally during its transport and vertically during the film processing. Therefore, the substrate can be prevented from being broken during the transfer, and the substrate can be prevented from being inclined, bent or skewed during the film process, which is advantageous for the manufacture of the device.

儘管上文係參照具體實施例闡述薄膜沈積裝置、薄膜沈積系統,然而其並非僅限於此。因此,熟習此項技術者將容易理解,可在不背離由隨附權利要求書所界定之本發明精神及範圍之條件下對其作出各種修飾及改動。Although the thin film deposition apparatus and the thin film deposition system are explained above with reference to the specific embodiments, it is not limited thereto. It will be apparent to those skilled in the art that various modifications and changes can be made without departing from the spirit and scope of the invention as defined by the appended claims.

110...裝載室110. . . Loading room

120...卸載室120. . . Unloading room

200...製程室200. . . Process room

200A...第一製程室200A. . . First process room

200B...第二製程室200B. . . Second process room

211、221、231、241、251、261...第一製程室211, 221, 231, 241, 251, 261. . . First process room

212、222、232、242、252、262...第二製程室212, 222, 232, 242, 252, 262. . . Second process room

231a、231b、231c...室231a, 231b, 231c. . . room

232a、232b、232c...室232a, 232b, 232c. . . room

261a、261b、261c...室261a, 261b, 261c. . . room

262a、262b、262c...室262a, 262b, 262c. . . room

300...遮罩室300. . . Mask room

311、321...第一遮罩室311, 321. . . First mask room

312、322...第二遮罩室312, 322. . . Second mask room

400...傳送室400. . . Transfer room

410...分配室410. . . Distribution room

420...緩衝室420. . . Buffer chamber

511、611...第一閘511, 611. . . First gate

512、612...第二閘512, 612. . . Second gate

520、620...第一基板固定器520, 620. . . First substrate holder

521...支撐件521. . . supporting item

522...夾具522. . . Fixture

523...溫度控制器523. . . Temperature Controller

530、630...第二基板固定器530, 630. . . Second substrate holder

540、640...噴射單元540, 640. . . Spray unit

G...基板G. . . Substrate

G1、G2、G3、G4...基板G1, G2, G3, G4. . . Substrate

M1、M2、M3、M4...沈積遮罩M1, M2, M3, M4. . . Deposition mask

結合附圖閱讀上文之說明,可更詳細地理解本發明之實例性實施例,附圖中:Exemplary embodiments of the present invention can be understood in more detail by reading the above description in conjunction with the accompanying drawings in which:

第1圖係為根據一實例性實施例之一薄膜沈積系統之一平面圖;1 is a plan view of a thin film deposition system according to an exemplary embodiment;

第2圖係為顯示第1圖所示薄膜沈積系統之某些室之一平面圖;以及Figure 2 is a plan view showing one of the chambers of the thin film deposition system shown in Figure 1;

第3圖至第8圖係為顯示根據該實例性實施例之薄膜沈積系統之各單元製程之平面圖。3 to 8 are plan views showing respective unit processes of the thin film deposition system according to this exemplary embodiment.

200A...第一製程室200A. . . First process room

200B...第二製程室200B. . . Second process room

311、321...第一遮罩室311, 321. . . First mask room

312、322...第二遮罩室312, 322. . . Second mask room

410...分配室410. . . Distribution room

511、611...第一閘511, 611. . . First gate

512、612...第二閘512, 612. . . Second gate

520、620...第一基板固定器520, 620. . . First substrate holder

521...支撐件521. . . supporting item

522...夾具522. . . Fixture

523...溫度控制器523. . . Temperature Controller

530、630...第二基板固定器530, 630. . . Second substrate holder

540、640...噴射單元540, 640. . . Spray unit

G1、G2、G3、G4...基板G1, G2, G3, G4. . . Substrate

M1、M2、M3、M4...沈積遮罩M1, M2, M3, M4. . . Deposition mask

Claims (12)

一種薄膜沈積裝置,包含:一傳送室,用以在其中傳送一基板;以及一第一製程室及一第二製程室,分別連接至該傳送室之兩側,其中該第一製程室與該第二製程室分別包含:一第一基板固定器及一第二基板固定器,被配置成相互間隔開;以及一噴射單元,設置於該第一基板固定器與該第二基板固定器之間,用以依序供應一沈積材料至該第一基板固定器與該第二基板固定器。A thin film deposition apparatus comprising: a transfer chamber for transferring a substrate therein; and a first process chamber and a second process chamber respectively connected to two sides of the transfer chamber, wherein the first process chamber and the The second process chambers respectively include: a first substrate holder and a second substrate holder configured to be spaced apart from each other; and a spray unit disposed between the first substrate holder and the second substrate holder And a method for sequentially supplying a deposition material to the first substrate holder and the second substrate holder. 如請求項1所述之薄膜沈積裝置,其中該第一基板固定器與該第二基板固定器用以支撐該基板垂直站立。The thin film deposition apparatus of claim 1, wherein the first substrate holder and the second substrate holder are used to support the substrate to stand vertically. 如請求項2所述之薄膜沈積裝置,其中該傳送室包含一基板旋轉構件,用以旋轉該基板並使該基板能夠垂直站立或水平平放。The thin film deposition apparatus of claim 2, wherein the transfer chamber comprises a substrate rotating member for rotating the substrate and enabling the substrate to stand vertically or horizontally. 如請求項1所述之薄膜沈積裝置,其中該噴射單元可在該第一基板固定器與該第二基板固定器之間旋轉。The thin film deposition apparatus of claim 1, wherein the ejection unit is rotatable between the first substrate holder and the second substrate holder. 如請求項1所述之薄膜沈積裝置,其中該噴射單元之一噴射結構係為一點式(point-type)結構、一直線式(line-type)結構或一平面式(plane-type)結構。The thin film deposition apparatus of claim 1, wherein the ejection structure of one of the ejection units is a point-type structure, a line-type structure, or a plane-type structure. 如請求項1所述之薄膜沈積裝置,其中各該第一製程室與各該第二製程室包含與其連接之一遮罩室(mask chamber),該遮罩室用以提供一沈積遮罩至該第一基板固定器及該第二基板固定器及/或用以更換一沈積遮罩。The thin film deposition apparatus of claim 1, wherein each of the first process chamber and each of the second process chambers includes a mask chamber connected thereto, the mask chamber for providing a deposition mask to The first substrate holder and the second substrate holder and/or for replacing a deposition mask. 一種薄膜沈積系統,包含:複數串列連接之傳送室,用以在其中傳送一基板;以及複數第一製程室及複數第二製程室,分別連接至該等傳送室至少其中之一之兩側,其中該第一製程室與該第二製程室分別包含:一第一基板固定器與一第二基板固定器,被配置成相互間隔開;以及一噴射單元,設置於該第一基板固定器與該第二基板固定器之間,用以依序供應一沈積材料至該第一基板固定器與該第二基板固定器。A thin film deposition system comprising: a plurality of serially connected transfer chambers for transferring a substrate therein; and a plurality of first process chambers and a plurality of second process chambers respectively connected to at least one of the sides of the transfer chambers The first process chamber and the second process chamber respectively include: a first substrate holder and a second substrate holder configured to be spaced apart from each other; and a spray unit disposed on the first substrate holder Between the second substrate holder and the second substrate holder, a deposition material is sequentially supplied to the first substrate holder and the second substrate holder. 如請求項7所述之薄膜沈積系統,其中該等傳送室包含:複數分配室,與該第一製程室及該第二製程室連接,用以分配一基板;以及複數緩衝室,連接於相鄰該等分配室之間,用以臨時容納該等基板。The thin film deposition system of claim 7, wherein the transfer chamber comprises: a plurality of distribution chambers connected to the first process chamber and the second process chamber for dispensing a substrate; and a plurality of buffer chambers connected to the phase Between the distribution chambers for temporarily accommodating the substrates. 如請求項7所述之薄膜沈積系統,更包含:一裝載室,連接至該等傳送室之一前端(leading end)並用以自外部裝載一基板;以及一卸載室,連接至該等傳送室之一後端(rear end)並用以卸載一基板至外部。The thin film deposition system of claim 7, further comprising: a loading chamber connected to a leading end of the transfer chambers for loading a substrate from the outside; and an unloading chamber connected to the transfer chamber One of the rear ends is used to unload a substrate to the outside. 如請求項7所述之薄膜沈積系統,其中該第一基板固定器與該第二基板固定器用以支撐該基板垂直站立。The thin film deposition system of claim 7, wherein the first substrate holder and the second substrate holder are used to support the substrate to stand vertically. 如請求項7所述之薄膜沈積系統,其中該傳送室包含一基板旋轉構件,用以旋轉該基板並使該基板能夠垂直站立或水平平放。The thin film deposition system of claim 7, wherein the transfer chamber comprises a substrate rotating member for rotating the substrate and enabling the substrate to stand vertically or horizontally. 如請求項7所述之薄膜沈積系統,其中該噴射單元可在該第一基板固定器與該第二基板固定器之間旋轉。The thin film deposition system of claim 7, wherein the ejection unit is rotatable between the first substrate holder and the second substrate holder.
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