TWI374203B - Composite yarn of long and short fibers, method for producing the same, cloth or fabric comprising the same and fiber-opening apparatus for producing composite yarn - Google Patents

Composite yarn of long and short fibers, method for producing the same, cloth or fabric comprising the same and fiber-opening apparatus for producing composite yarn Download PDF

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Publication number
TWI374203B
TWI374203B TW092131117A TW92131117A TWI374203B TW I374203 B TWI374203 B TW I374203B TW 092131117 A TW092131117 A TW 092131117A TW 92131117 A TW92131117 A TW 92131117A TW I374203 B TWI374203 B TW I374203B
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Taiwan
Prior art keywords
fiber
yarn
fibers
multifilament
discontinuous
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TW092131117A
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Chinese (zh)
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TW200417640A (en
Inventor
Toru Uejima
Mitsuo Tanida
Masumi Tsumuki
Hideo Takeuchi
Kenichi Hidaka
Shinichi Jizoudo
Yoshihiro Matsui
Original Assignee
Toyo Boseki
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Priority claimed from JP2002327043A external-priority patent/JP4408619B2/en
Priority claimed from JP2002336258A external-priority patent/JP3904152B2/en
Priority claimed from JP2002344436A external-priority patent/JP3867912B2/en
Priority claimed from JP2003088080A external-priority patent/JP3823936B2/en
Priority claimed from JP2003088079A external-priority patent/JP3823935B2/en
Priority claimed from JP2003100481A external-priority patent/JP3962994B2/en
Priority claimed from JP2003100479A external-priority patent/JP3818514B2/en
Priority claimed from JP2003176288A external-priority patent/JP3947975B2/en
Priority claimed from JP2003176287A external-priority patent/JP4038769B2/en
Priority claimed from JP2003289868A external-priority patent/JP4127154B2/en
Application filed by Toyo Boseki filed Critical Toyo Boseki
Publication of TW200417640A publication Critical patent/TW200417640A/en
Publication of TWI374203B publication Critical patent/TWI374203B/en
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/18Separating or spreading
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/14Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/02Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/26Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/36Cored or coated yarns or threads
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/20Stressing or stress-relieving, e.g. by vibration or subjection to electrostatic stress or electric discharge
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/06Load-responsive characteristics
    • D10B2401/063Load-responsive characteristics high strength
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel

Description

1374203 m 1.17 爹正 補充 玖、發明說尽l 【發明所屬之技術領域】 本發明係有關一種包含連續纖維和不連續纖維之新穎 複合紗’其係藉由捲繞複合紗同時纏結(或混合)經拉伸 之不連續纖維束和經開纖(或散佈或分成個別單絲)的合 成纖維之複絲,及將他們實際捻轉而製造,一種製造複合 紗之方法、一種含複合紗之布或織品和一種製造複合紗之 纖維開纖裝置。 【先前技術】 迄今,已知下列方法作爲用於複合不連續纖維束和複 絲之方法: (1 ) 一種複絲,其實質上於成束狀態,與經拉伸的 不連續纖維束纏繞,及將他們捻轉和捲繞(1 -1 )或暫時 將他們捻轉及成束以形成纏繞絨毛的紗(1-2); (2 )經拉伸的纖維束以已開纖的複絲纏繞,然後將 他們捻轉及纏繞(2 -1 ),或暫時將他們捻轉及成束以形 成纏繞絨毛的紗(2 - 2 )。 然而,方法(1-1)具有缺點:施用大於由切斷纖維 組成之習知紗的捻數以改良經拉伸之不連續纖維束和複絲 的纏結。方法(1-2)具有缺點:因爲不連續纖維和複絲 僅藉由暫時捻轉及成束不能充份地纏結,所以他們應該被 膠黏、融凝或適度地捻轉。 方法(2-1 )具有缺點:經捻轉及捲繞之紗具有發黏 -5- 1374203 ι ·' »*' i .’叫 輕充 或閃耀的外觀,雖然其具有均勻性。在方法(2-2)中, 複絲被過度地開纖或張開,致使切斷纖維沒有充份地起包 圍絨毛之作用’且因此在許多情況下該縱向成束狀態不均 勻0 一種包含纒結使纖維束和膨鬆線之方法被提議(例如 ,JP-A-49-1 0 1 639 )。然而,這個方法具有缺點:因爲纖 維束應製造成過量進料狀態及使用高速旋轉噴射,容易形 n成纖維結和斑點,所以紗具有不良外觀。 此外’一種包含單絲成分和不連續纖維成分之複合紗 被提議’其中以實際捻轉狀態之單絲成分存在於核心部分 • 一 和不連續纖維成分存在於皮層部分(例如,JP-A-59-'、3 0925和Jp-A-61-23 903 6 )。然而,此複合紗當其以不同 顏色染色時具有不夠的胡椒-和-大理石的外觀,在深染之 情形中具有大量染色小斑疵點,和當被編織時造成大量麻 煩。 • 在合成纖維之中,因爲丙烯酸酯纖維具有優良的功能 (溫度-控制、溼氣-控制,調和),所以丙烯酸酯纖維是 吸引人的。利用該等特性,丙烯酸酯纖維和其他的材料的 • 混合紗使用於運動和內部應用的部分。然而,丙烯酸酯纖 維只具有0.55到1.82 g/d的強度和0.30到1.5 d/g的非 強度。因此,當丙烯酸酯纖維與其他材料的混紡時,他們 被損害且不連續纖維斷裂和纖維落下。在混合紗中丙烯酸 酯纖維的百分比增加時,丙烯酸酯纖維的這些缺點變得顯 著。 -6 -1374203 m 1.17 爹 玖 玖 发明 发明 发明 发明 发明 【 【 【 【 【 【 【 【 【 【 【 【 【 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖 新颖a stretched discontinuous fiber bundle and a multifilament of a synthetic fiber that is opened (or dispersed or divided into individual monofilaments), and manufactured by actually twisting them, a method of manufacturing a composite yarn, and a composite yarn-containing method Cloth or fabric and a fiber opening device for making composite yarns. [Prior Art] Heretofore, the following methods have been known as a method for composite discontinuous fiber bundles and multifilaments: (1) A multifilament yarn which is substantially bundled with a stretched discontinuous fiber bundle in a bundled state, And twisting and winding them (1 -1 ) or temporarily twisting and bundling them to form a yarn (1-2) wound around the pile; (2) the stretched fiber bundle is an open fiber multifilament Wrap, then twist and wrap them (2 -1 ), or temporarily twist and bundle them to form a looped yarn (2 - 2). However, the method (1-1) has a drawback in that the number of turns of the conventional yarn composed of the cut fibers is applied to improve the entanglement of the stretched discontinuous fiber bundle and the multifilament. Method (1-2) has the disadvantage that since the discontinuous fibers and the multifilaments are not sufficiently entangled by temporary twisting and bunching, they should be glued, fused or moderately twisted. The method (2-1) has the disadvantage that the twisted and wound yarn has a tacky -5 - 1374203 ι · ' » * ' i . ' that is called a lightly filled or sparkling appearance, although it has uniformity. In the method (2-2), the multifilament yarn is excessively opened or opened, so that the cut fiber does not sufficiently function to surround the pile' and thus the longitudinal bundled state is uneven in many cases. A method of kneading a fiber bundle and a bulky strand is proposed (for example, JP-A-49-1 0 1 639). However, this method has a drawback in that the yarn has a poor appearance because the fiber bundle should be manufactured in an excessive feed state and using a high-speed rotary jet, which is easily formed into a fiber knot and a spot. Further, 'a composite yarn comprising a monofilament component and a discontinuous fiber component is proposed' in which a monofilament component in an actual twist state exists in a core portion; and a discontinuous fiber component is present in a cortical portion (for example, JP-A- 59-', 3 0925 and Jp-A-61-23 903 6). However, this composite yarn has insufficient appearance of pepper-and-marble when it is dyed in different colors, has a large number of stained small spots in the case of deep dyeing, and causes a lot of trouble when being woven. • Among synthetic fibers, acrylate fibers are attractive because they have excellent functions (temperature-control, moisture-control, blending). With these characteristics, the blend of acrylate fibers and other materials is used in sports and interior applications. However, the acrylate fiber has only a strength of 0.55 to 1.82 g/d and a non-strength of 0.30 to 1.5 d/g. Therefore, when the acrylate fibers are blended with other materials, they are damaged and the discontinuous fibers break and the fibers fall. These disadvantages of the acrylate fibers become remarkable as the percentage of acrylate fibers in the mixed yarn increases. -6 -

1374203 當混合紗中的丙烯酸酯纖維的百分比減少時,可克服 上述缺點,但是作爲功能纖維的特性大爲惡化’其爲致命 的問題。因此,包含丙烯酸酯纖維之習知混合紗從紗性質 和紗品質觀點來說具有問題。特而言之’因爲丙烯酸酯纖 維的性質和丙烯酸酯纖維在加工中的損害,紗的強度減少 很多。因此,混合紗中的丙烯酸酯纖維之百分比被大大地 限制。除此之外,紗支數被限制於大的紗支數。 關於紗品質,不連續纖維的斷裂,其在丙烯酸酯纖維 的加工中出現,增加在紡紗時所產生之纖維結的數目和進 一步其中纖維結集中在紗縱向之區域的數目增加。因此, 紗品質顯著地減少。當包含該等紗之織品被染色時,纖維 結集中的區域看到白色,所以織品的品質也大大地減少。 因此,包含該等丙烯酸酯纖維之混合紗使用在織品背側, 或使用於不需要高品質的織品之應用中。 如考慮丙烯酸酯纖維的性質而使用他們時,當染色時 ’時常嚐試將丙烯酸酯纖維硏磨成短長度且以塗料等塗覆 該等經硏磨之纖維。從功能性質的應用之觀點而言,這個 方法是優良的,因爲丙烯酸酯纖維以塗料等塗覆而織品的 質感變硬和織品的厚度增加.。因此,織品固有的質感被損 害。因此’這個方法可使用於有限的應用中。 在這些年中,非常需要利用丙烯酸酯纖維的高功能性 質之高品質運動-內部織品。然而,如上所述解釋的,藉 由增加混合紗中的丙烯酸酯纖維之百分比來賦予織品該丙 烯酸酯纖維的高功能性質是困難。因此,並沒有已提供— 13742031374203 When the percentage of acrylate fibers in the mixed yarn is reduced, the above disadvantages can be overcome, but the characteristics as functional fibers are greatly deteriorated, which is a fatal problem. Therefore, conventional mixed yarns comprising acrylate fibers have problems from the viewpoint of yarn properties and yarn quality. In particular, the strength of the yarn is greatly reduced because of the nature of the acrylate fiber and the damage of the acrylate fiber during processing. Therefore, the percentage of acrylate fibers in the mixed yarn is greatly limited. In addition to this, the number of yarn counts is limited to a large number of yarn counts. Regarding the yarn quality, the breakage of the discontinuous fibers occurs in the processing of the acrylate fibers, increasing the number of fiber knots produced at the time of spinning and further increasing the number of regions in which the fiber knots are concentrated in the longitudinal direction of the yarn. Therefore, the yarn quality is remarkably reduced. When the fabric containing the yarns is dyed, the area where the fiber knots are concentrated sees white, so the quality of the fabric is greatly reduced. Therefore, the mixed yarn containing the acrylate fibers is used on the back side of the fabric or in applications where high quality fabric is not required. When they are used in consideration of the properties of the acrylate fibers, it is often attempted to honinate the acrylate fibers into a short length and to coat the honed fibers with a paint or the like. This method is excellent from the viewpoint of the application of functional properties because the acrylate fiber is coated with a coating or the like and the texture of the fabric is hardened and the thickness of the fabric is increased. Therefore, the inherent texture of the fabric is impaired. Therefore, this method can be used in limited applications. In these years, it is highly desirable to utilize the high quality of the acrylate fibers for high quality sports - interior fabrics. However, as explained above, it is difficult to impart high functional properties to the acrylate fibers of the fabric by increasing the percentage of acrylate fibers in the mixed yarn. Therefore, it has not been provided - 1374203

種包含丙烯酸酯纖維的複合紗。 爲了製備一種複合紗,已知一種電纖維開纖方法(例 . 如,JP-A-54-17063和美國專利第3,657,871號)。也已 • 知一種包含纖維束和單一單絲之雙層紗和複合紗(例如, JP-A-6-228838 和 JP-A-2000-17532)。然而,這些專利公 開沒有揭示包含丙烯酸酯纖維之複合紗。 一種連續和不連續纖維的複合紗係以各種纖維之混合 ^紗形式供應和藉由各種複合方法製造。然而,並不知道連 續纖維和不連續纖維的複合紗,其包含紡液染色之纖維以 改良質感或色調。當該等紡液染色之纖維被使用時,有一 ·. 些問題產生:紡液染色之纖維具有不平順性,因爲在紡液 染色之纖維的製造中碰到較不均勻之混合,或在加工過程 例如編織中筘或裁縫針被原著色劑之細粒子磨損。 作爲紡液染色之紗’已知該等從合成纖維例如聚酯、 聚醯胺等等,其包含經混合的著色粒子例如顏料。然而, ®並不知道對該等紗進行纖維開纖。特而言之,以枋液染色 製造的黑色聚酯纖維(以下簡稱爲“紡液黑染色之纖維) • 係藉由在聚合方法或任何在聚合作用之後至纖維-形成的 • 步驟中將碳黑加至聚酯而產生(例如,JP-A-8-13248)。 然而’當複合紗藉由開纖該等紡液黑染色之纖維製造時, 均匀地開纖該等纖維是困難的(例如,jp_B_4-78749和 JP-B-54-1 7063 ),所得的複合紗具有顯著色斑且不能夠 用於製造禮服(或大禮服)用之機織織品。當該等纖維不 均勻地開纖時’在包含該等纖維之織品中色斑更爲顯著。 -8 -A composite yarn comprising acrylate fibers. In order to prepare a composite yarn, a method of opening an electric fiber is known (for example, JP-A-54-17063 and U.S. Patent No. 3,657,871). Also known is a double-layered yarn and a composite yarn comprising a fiber bundle and a single monofilament (for example, JP-A-6-228838 and JP-A-2000-17532). However, these patents disclose that composite yarns comprising acrylate fibers are not disclosed. A composite yarn of continuous and discontinuous fibers is supplied in the form of a mixture of various fibers and is produced by various compounding methods. However, composite yarns of continuous fibers and discontinuous fibers are not known which contain a dyed fiber to improve texture or color tone. When these dyed fibers are used, there are problems that arise: the fibers dyed by the dope have an unevenness because of the uneven mixing or the processing in the production of the dyed fibers. The process, for example, the weaving of the weir or the tailoring needle is worn by the fine particles of the original colorant. As the yarn dyed by the spinning solution, such synthetic fibers such as polyester, polyamide, etc., which contain mixed colored particles such as pigments, are known. However, ® does not know the fiber opening of the yarns. In particular, black polyester fibers (hereinafter referred to as "spun black dyed fibers") produced by sputum dyeing are carbonized by a polymerization method or any step after polymerization to fiber formation. Black is added to the polyester to produce (for example, JP-A-8-13248). However, when the composite yarn is produced by fiberizing the black dyed fibers, it is difficult to uniformly open the fibers ( For example, jp_B_4-78749 and JP-B-54-1 7063), the resulting composite yarn has significant color spots and cannot be used to make woven fabrics for dresses (or gowns). When the fibers are unevenly opened At the time 'the color spots are more pronounced in the fabric containing the fibers. -8 -

1374203 當複合紗如上述製備時,電開纖或張開纖維的裝置爲 已知的開纖複絲之裝置。例如,J ρ · υ Μ (利用模型)-5 0 -9366Α揭示.一種裝置’使用該裝置,複絲通過用於供應電 壓的中空圓筒形電極和然後通過接地環以電充電該絲和開 纖或張開該纖維,和JP-UM-50-35149A揭示一種裝置, 使用該裝置’加壓液體噴霧在複絲上,然後該絲通過用於 供應電壓的中空圓筒形電極和然後通過接地環以電充電該 絲和開纖該纖維。 使用該類電纖維開纖裝置的複絲之纖維開纖的程度視 應用在紗上的張力、環境條件(例如,溫度、濕氣等等) 、複絲種類等等而定。例如,當複絲移動的速度增加,複 絲上的電荷量減少和絲上的張力增加。因此,纖維開纖的 程度減少。因此,供應電壓的強度,絲的輸送速度和絲上 之張力應根據工人的經驗或初步實驗決定以達成穩定之纖 維開纖的程度而與製備條件的變化無關。 因此’已尋找一種可達成穩定之纖維開纖的程度而忽 略製備條件的變動之電纖維開纖裝置來改良製造效率。 該類纖維開纖裝置允許複絲通過用於供應電壓以將紗 充電和張開該等纖維的中空圓筒形電極。因此,當複絲的 纖維被完全開纖時,該等經開纖的纖維不斷地接觸電極的 纖維出口,所以纖維出口傾向於磨損。亦即,當複絲被完 全開纖時,磨損的電極應該時常替換,其造成由於停止製 造以替換電極而製造效率減少之另一問題。 13742031374203 When the composite yarn is prepared as described above, the device for electrically opening or expanding the fiber is a known device for opening the multifilament. For example, J ρ · υ Μ (using the model)-5 0 -9366 Α reveals a device 'Using the device, the multifilament is passed through a hollow cylindrical electrode for supplying a voltage and then through a grounding ring to electrically charge the wire and open Fiber or open the fiber, and JP-UM-50-35149A discloses a device by which a pressurized liquid is sprayed onto a multifilament, which then passes through a hollow cylindrical electrode for supplying a voltage and then through a ground. The ring electrically charges the filament and opens the fiber. The degree of fiber opening of the multifilament using such a fiber-fiber opening device depends on the tension applied to the yarn, environmental conditions (e.g., temperature, moisture, etc.), the type of multifilament, and the like. For example, as the speed at which the multifilament moves increases, the amount of charge on the multifilament decreases and the tension on the filament increases. Therefore, the degree of fiber opening is reduced. Therefore, the strength of the supply voltage, the conveying speed of the filaments, and the tension on the filaments should be determined according to the worker's experience or preliminary experiment to achieve a stable degree of fiber opening regardless of changes in the preparation conditions. Therefore, an electric fiber fiber opening device which can achieve a stable fiber opening degree and a variation in preparation conditions has been sought to improve the manufacturing efficiency. This type of fiber opening device allows the multifilament to pass through a hollow cylindrical electrode for supplying a voltage to charge and unwind the yarn. Therefore, when the fibers of the multifilament are completely opened, the fibers are continuously contacted with the fiber outlet of the electrode, so the fiber outlet tends to wear. That is, when the multifilament is completely opened, the worn electrode should be replaced from time to time, which causes another problem of reduced manufacturing efficiency due to the stoppage of manufacturing to replace the electrode. 1374203

因此,已尋找一種可防止用於供應電壓到複絲之電極 的磨蝕同時維持充份之複絲的纖維開纖程度之電纖維開纖 裝置。 本發明的第一個目的爲提供一種連續和不連續纖維的 複合紗,其可利用不連續纖維的良好手感和連續纖維的均 均及高強度,改良織造性質,產生輕質和較不半透明度之 ^機織織品,減少當紗深染黑色以用於黑色禮服時可能造成 問題的染色小斑疵點,且有良好深染色性質,和一種製備 該紗的方法。 .. 本發明的第二個目的爲提供一種連續和不連續纖維的 . 複合紗,其可利用不連續纖維的良好手感和連續纖維的均 ψ 均及高強度,減少起毛數,改良織造性質,當單絲和不連 續纖維以不同顏色染色時改良椒鹽圖案,及減少當紗深染 以用於黑色禮服時可能造成問題的染色小斑疵點,和一種 鲁製備該紗的方法。 本發明的第三個目的爲提供一種紗,其可呈現丙烯酸 酯纖維的高功能性質,特別是,其防止固有性質的惡化, • 強度非強度,抑制當丙烯酸酯纖維和其他的材料混合時所 引起之丙.稀酸酯纖維的損害、不連續纖維的斷裂和纖維落 下,且其適合於具有高功能(溫度-控制,溼氣-控制,調 和)之局品質織品。 本發明的第四個目的爲提供一種紡液染色之纖維,特 別是,容易地開纖(可張開)的紡液染色之纖維,其包含 -10-Accordingly, an electric fiber fiber opening device capable of preventing abrasion of an electrode for supplying a voltage to a multifilament while maintaining a fiber opening degree of a sufficient multifilament has been sought. A first object of the present invention is to provide a composite yarn of continuous and discontinuous fibers which utilizes the good hand of discontinuous fibers and the uniformity and high strength of continuous fibers to improve weaving properties, resulting in lighter and less translucent The woven fabric reduces the staining spots that may cause problems when the yarn is deeply dyed black for use in a black dress, and has good deep dyeing properties, and a method of preparing the yarn. The second object of the present invention is to provide a composite yarn of continuous and discontinuous fibers which can utilize the good hand of discontinuous fibers and the uniformity and high strength of continuous fibers, reduce the number of raised fibers, and improve the weaving properties. When the monofilament and the discontinuous fiber are dyed in different colors, the salt and pepper pattern is improved, and the staining spots which may cause problems when the yarn is deeply dyed for use in a black dress are reduced, and a method of preparing the yarn is prepared. A third object of the present invention is to provide a yarn which exhibits high functional properties of acrylate fibers, in particular, which prevents deterioration of inherent properties, • strength non-strength, and suppression when acrylate fibers are mixed with other materials. Damage caused by C. dilute acid fiber, breakage of discontinuous fibers, and fiber drop, and it is suitable for a high quality (temperature-controlled, moisture-controlled, blended) quality fabric. A fourth object of the present invention is to provide a dope dyed fiber, in particular, an easily openable (expandable) dope dyed fiber comprising -10-

1374203 碳黑作爲著色劑且其均勻地染色而沒有或很少的 —種高品質複合紗,其係藉由合倂容易鬆開的紡 纖維與不連續纖維束製造。 本發明的第五個目的爲提供一種均勻地染色 很少色斑的紡液染色之纖維,其係藉由改良紡液 維,特別是,包含碳黑作爲著色劑的紡液黑染色 纖維開纖性質,以及一種由包含該等纖維的複合 沒有色斑和具有良好深染性質之織品。 本發明的第六個目的爲提供一種寧纖維開纖裝 可達成定之纖維開纖程度而忽略製製條件的變動, 種電纖維開纖裝置,其可防止用於供應電壓到複絲 的磨蝕同時維持充份程度之纖維開纖》 根據第一個觀點,本發明提供一種包含合成纖 連續纖維的複絲之連續和不連續纖維複合紗,其被 纖和混合,其中複合紗之橫截面結構包含一由合成 不連續纖維的複絲之均勻混合物所組成之中心部分 包含圍繞中心部分不連續纖維之週邊部分,及一種 種連續和不連續纖維複合紗且具有透氣t 50cc/cm2/sec之機織織品。 根據第二個觀點,本發明提供一種製備複合紗 其包含該等電開纖之合成纖維的複絲和與僅在前輥 伸的不連續纖維纏結之步驟,其中該複絲的纖維開 藉由控制供應張力或纖維開纖電壓,或藉由使用特 紗器以使該複絲和該不連續纖維的混合層集中在複 1斑,和 i染色之 沒有或 色之纖 纖維的 製造且 置,其 以及一 之電極 維和不 纖維開 纖維和 '和一 包含該 匕至少 方法, 之前拉 纖寬度 別的導 合紗中 -11 - 1374203 心提 中明 在發 圍本 包 ’ 維點 纖觀 續 0 連三 不第 該據 而根 心1374203 Carbon black as a colorant and uniformly dyed with no or few high-quality composite yarns, which are produced by a combination of spun fibers and discontinuous fiber bundles that are easily released. A fifth object of the present invention is to provide a dope-dyed fiber which uniformly dyes less colored spots by modifying the dope dimension, in particular, the dope black dyed fiber comprising carbon black as a colorant. Properties, and a fabric having no pigmentation and a good dyeing property by the composite comprising the fibers. A sixth object of the present invention is to provide a fiber fiber opening device capable of achieving a predetermined fiber opening degree and neglecting the variation of the manufacturing conditions, and an electric fiber fiber opening device capable of preventing the abrasion of the supply voltage to the multifilament while preventing Maintaining a sufficient degree of fiber opening. According to a first aspect, the present invention provides a continuous and discontinuous fiber composite yarn comprising a multifilament of synthetic fiber continuous fibers, which are fiber-entangled, wherein the cross-sectional structure of the composite yarn comprises a central portion consisting of a homogeneous mixture of multifilaments of synthetic discontinuous fibers comprising a peripheral portion of the discontinuous fibers surrounding the central portion, and a continuous and discontinuous fiber composite yarn having a woven fabric having a gas permeability of t 50 cc/cm 2 /sec . According to a second aspect, the present invention provides a process for preparing a composite yarn comprising a multifilament of the electrofiber-opened synthetic fiber and entanglement with a discontinuous fiber extending only at the front roll, wherein the fiber of the multifilament is loaned By controlling the supply tension or the fiber opening voltage, or by using a special yarn to concentrate the mixed layer of the multifilament and the discontinuous fiber on the complex spot, and the i-dyed or colored fiber fiber is manufactured and placed And its electrode and non-fiber open fiber and 'and a method containing the 匕 at least, before the width of the fiber is different in the yarn -11 - 1374203 heart in the Ming dynasty in the hair package 'dimensional point of view 0, even the third is not the first

rc二 維 纖 續 0 連 複合紗,其包含合成纖維和不連續纖維的複絲,其被纖維 開纖和混合,其中該複合紗具有一種致使該複絲層和該不 連續纖維層螺旋纏繞之結構,及在每個螺旋層中,該複絲 層存在於外側上而該不連續纖維層存在於內側,和一種包 含該類連續和不連續纖維複合紗且具有透氣性至少 5 0 c c / c m 2 / s e c 之機織織品。 根據本發明的第四個觀點,本發明提供一種製造複合 紗的方法,其包含步驟:電開纖之合成纖維的複絲和與僅 ·. 在前輥前拉伸的不連續纖維纏結,其中該不連續纖維之毛 的最大開纖寬度Η和連續纖維複絲於纏結點的最大開纖 寬度h具有該複絲和該不連續纖維纏結以致於寬度η的 邊緣點到寬度h的邊緣點之距離被改變爲寬度η之最大 値的10到90%之關係。 ® 根據本發明的第五個觀點,本發明提供一種連續和不 連續纖維複合紗’其包含(Α)包含合成纖維單絲的連續 纖維束和(Β)包含丙烯酸酯纖維和天然纖維或合成纖維 之不連續纖維束’其被捻轉和複合,及一種包含該類連續 和不連續纖維複合紗之丙烯酸酯機織織品。 根據第六個觀點’本發明提供一種製造連續和不連續 纖維複合紗的方法,其包含步驟:從單絲-供應組件供應 (A)包含合成纖維單絲的連續纖維束和從粗纖維供應組 件供應(B)包含丙烯酸酯纖維和天然纖維或合成纖維的 -12- 1374203Rc two-dimensional fiber-reinforced composite yarn comprising a multifilament of synthetic fibers and discontinuous fibers, which are opened and mixed by fibers, wherein the composite yarn has a spiral wound of the multifilament layer and the discontinuous fiber layer a structure, and in each of the spiral layers, the multifilament layer is present on the outer side and the discontinuous fiber layer is present on the inner side, and a composite yarn comprising the continuous and discontinuous fibers and having a gas permeability of at least 5 cc / cm 2 / sec woven fabric. According to a fourth aspect of the present invention, there is provided a method of producing a composite yarn comprising the steps of: multifilament of an electrically opened synthetic fiber and entanglement of discontinuous fibers which are only stretched before the front roll, Wherein the maximum opening width Η of the hair of the discontinuous fiber and the maximum opening width h of the continuous fiber multifilament at the entangled point have the multifilament and the discontinuous fiber entangled such that the edge of the width η points to the width h The distance of the edge points is changed to a relationship of 10 to 90% of the maximum 値 of the width η. According to a fifth aspect of the present invention, there is provided a continuous and discontinuous fiber composite yarn comprising a continuous fiber bundle comprising a synthetic fiber monofilament and comprising an acrylate fiber and a natural fiber or a synthetic fiber. The discontinuous fiber bundles are twisted and compounded, and an acrylate woven fabric comprising such continuous and discontinuous fiber composite yarns. According to a sixth aspect, the present invention provides a method of producing a continuous and discontinuous fiber composite yarn comprising the steps of: supplying (A) a continuous fiber bundle comprising a synthetic fiber monofilament and a supply component from a coarse fiber from a monofilament-supply assembly Supply (B) -12- 1374203 containing acrylate fibers and natural or synthetic fibers

不連續纖維束’纏結該等連續纖維束(A),其己使用電 纖維開纖裝置開纖,與該不連續纖維束(B),然後捻轉 經纏結之連續和不連續纖維。 根據第七個觀點,本發明提供一種連續和不連續纖維 複合紗’其包含(A)具有容易纖維開纖性質之連續纖維 束和(B)包含天然纖維及/或合成纖維之不連續纖維束, 其中該連續纖維束(A)及該不連續纖維束(B)被捻轉 和紡絲,和一種包含該類連續和不連續纖維紗之織品。 根據第八個觀點,本發明提供一種具有良好纖維開纖 性質之合成纖維,其中包含1 2到5 0重量%之抗靜電劑的 油劑以該纖維總重量的1 .1或更少之量附著至該連續纖維 束,及該纖維於25°C和40%RH具有8χ 108Ω的電阻。 根據第九個觀點,本發明提供一種纖維開纖裝置,其 包含用於施加電壓於通過該電極的複絲及充電該絲以開纖 該絲的纖維之中空圓筒電極,從外部施加電壓至其且其具 有複絲經過其進入電極和從電極出去的入口孔和出口孔, 及接地環,其包含尖端和後端且具有大於該電極之該出口 孔外徑的內徑,其中該接地環係以該電極中心軸和該環中 心軸實質上平行提供,其特徵在該接地環之尖端的內徑爲 從6到25 mm,該接地環之後端內徑爲5到24 mm,及尖 端內徑大於比後端內徑,從尖端到後端的距離爲3到25 mm,電極的出口孔爲在絲運行方向從接地環的尖端退回 ,及出口孔的邊緣放置在紗運行相反方向離接地環的後端 5 mm和在絲運行方向接地離環的後端2 3 mm之間的位置 -13- 1374203 咖· ι·The discontinuous fiber bundles entangle the continuous fiber bundles (A) which have been opened using an electrical fiber opening device, and the discontinuous fiber bundles (B), and then twisted through the entangled continuous and discontinuous fibers. According to a seventh aspect, the present invention provides a continuous and discontinuous fiber composite yarn comprising (A) a continuous fiber bundle having easy fiber opening properties and (B) a discontinuous fiber bundle comprising natural fibers and/or synthetic fibers. Wherein the continuous fiber bundle (A) and the discontinuous fiber bundle (B) are twisted and spun, and a fabric comprising such continuous and discontinuous fiber yarns. According to an eighth aspect, the present invention provides a synthetic fiber having good fiber-opening properties, wherein an oil agent containing 12 to 50% by weight of an antistatic agent is used in an amount of 1.1 or less based on the total weight of the fiber. Attached to the continuous fiber bundle, and the fiber has an electrical resistance of 8 χ 108 Ω at 25 ° C and 40% RH. According to a ninth aspect, the present invention provides a fiber opening device comprising a hollow cylindrical electrode for applying a voltage to a multifilament passing through the electrode and charging the filament to open the fiber of the filament, applying a voltage from the outside to And having an inlet and outlet aperture through which the multifilament enters and exits the electrode, and a grounding ring comprising a tip end and a rear end and having an inner diameter greater than an outer diameter of the outlet aperture of the electrode, wherein the grounding ring Provided in substantially parallel with the central axis of the electrode and the central axis of the ring, characterized in that the inner diameter of the tip of the grounding ring is from 6 to 25 mm, the inner diameter of the grounding ring is 5 to 24 mm, and the tip end The diameter is larger than the inner diameter of the rear end, and the distance from the tip to the rear end is 3 to 25 mm. The exit hole of the electrode is retracted from the tip end of the grounding ring in the running direction of the wire, and the edge of the exit hole is placed in the opposite direction of the running of the yarn from the grounding ring. The rear end is 5 mm and the ground is in the direction of the wire running away from the rear end of the ring 2 3 mm -13 - 1374203 coffee · ι·

補充I 根據第十個觀點,本發明提供一種纖維開纖裝置,其 包含用於施加電壓於通過該電極的複絲及充電該絲以開纖 該絲的纖維之中空圓筒電極,從外部施加電壓至其且其具 有複絲經過其進入電極和從電極出去的入口孔和出口孔, 及接地環,其包含尖端和後端且具有大於該電極之該出口 孔外徑的內徑,其中該裝置進一步包含具有絲入口孔之硬 ^ 管,該絲入口孔的內徑大於電極之出口孔之內徑,和電極 的出口孔連接或插入硬管之紗入口孔,以使在絲運行方向 之硬管的絲出口孔超過電極的出口孔。 根據第十一個觀點,本發明提供一種纖維開纖裝置, . 其包含用於施加電壓於通過該電極的複絲及充電該絲以開 纖該絲的纖維之中空圓筒電極,從外部施加電壓至其且其 具有複絲經過其進入電極和從電極出去的入口孔和出口孔 ,及接地環,其包含尖端和後端且具有大於該電極之該出 • 口孔外徑的內徑,其中至少一個電極的出口孔區之內表面 由硬材料製成。 發明的詳細說明 首先,藉由參考圖式解釋根據本發明第一個觀點之連 續和不連續纖維複合紗及製造該複合紗的方法。圖式用以 說明本發明,且不意欲限制本發明的範圍。 本發明之連續和不連續纖維複合紗包含合成纖維和不 連續纖維的複絲,其被纖維開纖和混合。圖1 A顯示複合 -14-Supplement I According to a tenth aspect, the present invention provides a fiber opening device comprising a hollow cylindrical electrode for applying a voltage to a multifilament passing through the electrode and charging the filament to open the fiber of the filament, externally applied An inlet and an outlet opening to which a voltage has a multifilament through which it enters and exits the electrode, and a grounding ring including a tip end and a rear end and having an inner diameter greater than an outer diameter of the outlet hole of the electrode, wherein The device further comprises a hard tube having a wire inlet opening, the inner diameter of the wire inlet hole being larger than the inner diameter of the outlet hole of the electrode, and the outlet hole of the electrode being connected or inserted into the yarn inlet hole of the hard tube so as to be in the running direction of the wire The wire exit hole of the hard tube exceeds the exit hole of the electrode. According to an eleventh aspect, the present invention provides a fiber opening device comprising: a hollow cylindrical electrode for applying a voltage to a multifilament passing through the electrode and a fiber for charging the filament to open the filament, externally applied a port to which the voltage has a multifilament through which the multifilament enters and exits the electrode, and a grounding ring including a tip end and a rear end and having an inner diameter greater than an outer diameter of the port of the electrode, The inner surface of the exit aperture region of at least one of the electrodes is made of a hard material. DETAILED DESCRIPTION OF THE INVENTION First, a continuous and discontinuous fiber composite yarn according to the first aspect of the present invention and a method of manufacturing the same are explained by referring to the drawings. The drawings are intended to illustrate the invention and are not intended to limit the scope of the invention. The continuous and discontinuous fiber composite yarn of the present invention comprises a multifilament of synthetic fibers and discontinuous fibers which are opened and mixed by the fibers. Figure 1 A shows the composite -14-

1374203 紗的橫截面結構’其心部分包含由合 12和不連續纖維13的複絲之均勻混合物, 含圍繞中心部分之不連續纖維。 具有該結構之不連續纖維複合紗可提供 和較少半透明度之織品’當紗被針織或編織 紗之織品當織品用以縫製黑色禮服時,具有 較少的染色小斑疵點。 構成複合紗之合成纖維的較佳實例包括 對苯二甲酸酯丙二酯纖維、聚醯胺纖維、聚 丙烯腈纖維、聚對苯二甲酸丁二酯纖維和其 們之中,聚酯纖維爲更佳。 構成複合紗之不連續纖維的較佳實例包 、絲、麻、亞麻、苧麻、合成纖維切斷纖維 、乙酸酯切斷纖維和其混合物。在他們之中 〇 合成纖維和不連續纖維的複絲被開纖及 --· '··*絲不連續纖維的纏結和依次改良紗的後加工 示複絲和不連續纖維存在於混合狀態。特而 不連續纖維均勻地混合於紗之中心部分以使 纖維的纏結程度在中心部分是高的。因此, 織造性質。同時,不連續纖維層包圍中心部 ,以使紗具有凸出結構,所以從該類紗製造 質,較少半透明度和羊毛狀質地。 較佳,合成纖維的複絲具有11到11 〇 成纖維之複絲 而週邊部分包 一種具有輕質 時,及包含該 深染色性質和 聚酯纖維、聚 烯烴纖維、聚 混合物。在他 括羊毛、棉花 、人造短纖維 ,羊毛爲更佳 混合以增加複 性質。混合表 言之,複絲和 複絲和不連續 紗具有良好的 分中的均勻層 之織品具有輕 分德士的細度 -15- 13742031374203 Cross-sectional structure of the yarn 'The core portion thereof comprises a homogeneous mixture of the multifilaments of the 12 and the discontinuous fibers 13, comprising discontinuous fibers surrounding the central portion. The discontinuous fiber composite yarn having this structure can provide a fabric with less translucency. When the yarn is knitted or woven, the fabric has less staining spots when the fabric is used to sew a black dress. Preferred examples of the synthetic fiber constituting the composite yarn include terephthalate propylene glycol fibers, polyamide fibers, polyacrylonitrile fibers, polybutylene terephthalate fibers, and among them, polyester fibers. For better. Preferred examples of the discontinuous fibers constituting the composite yarn include silk, hemp, linen, ramie, synthetic fiber cut fibers, acetate cut fibers, and mixtures thereof. Among them, the multifilament of synthetic fiber and discontinuous fiber is opened and the entanglement of the discontinuous fiber and the subsequent processing of the modified yarn indicate that the multifilament and the discontinuous fiber exist in a mixed state. . The discontinuous fibers are uniformly mixed uniformly in the central portion of the yarn so that the degree of entanglement of the fibers is high at the center portion. Therefore, weaving properties. At the same time, the discontinuous fiber layer surrounds the central portion so that the yarn has a convex structure, so that the yarn is manufactured from this type of yarn, and has less translucency and a wooly texture. Preferably, the multifilament of the synthetic fiber has a multifilament of 11 to 11 Å of fiber and the peripheral portion is coated with a light one, and contains the deep dyeing property and a polyester fiber, a polyolefin fiber, and a polymixture. In his wool, cotton, staple fiber, wool is better blended to increase complex properties. In the mixed expression, the multifilament and the multifilament and the discontinuous yarn have a good uniform layer of the fabric. The fabric has a lightness and the fineness of the taxi -15- 1374203

.二匕Second

。當複合紗沒有在某.範圍內的厚度時候,其不被在市場接 受。 當複絲的細度小於11分德士時,可能不能達到複合 的效果。當複絲的細度超過110分德士時,從紗製造的織 品可能損失羊毛觸感。上述細度的範圍對於製造具有羊毛 觸感之可銷售的織品是令人想要的。 爲了賦予織品羊毛觸感,較佳各單絲具有0.1到6.6 ^分德士的細度,更佳0 · 2到3.3分德士。當各單絲的細度 小於0.1分德士時,織品可能損失stardiness。當各單絲 的細度超過6.6時,織品的質感可能遠離羊毛狀質感。 當使用除了天然纖維之外的人造短纖維作爲不連續纖 . 維時,他們可爲相等長度切段或不相等長度切段。人造短 '· 纖維的平均長度較佳,對於具有羊毛溫暖之織品爲從50 到150 mm和,或對於具有棉花溫暖之織品爲從25到50 在上述複合紗中,不連續纖維.的量較佳爲從5 0到9 5 重量%,以紗的全部重量爲基準。當不連續纖維的量小於 50重量%時,其可能不易以不連續纖維層包圍不連續纖維 和複絲的均勻混合物層。當不連續纖維的量超過95重量 %時,複絲和不連續纖維的纏結可能惡化。 根據本發明第一個觀點之複合紗較佳具有至少1 mm 長度之絨毛的3 00到900個絨毛/l〇m的起毛數。更佳, 其具有至少3 mm長度之絨毛的80到200個絨毛/10m的 起毛數。當起毛數在上述範圍內,從複合紗製造之織品具 -16- 1374203. When the composite yarn is not in a certain range, it is not accepted in the market. When the fineness of the multifilament is less than 11 cents, the composite effect may not be achieved. When the fineness of the multifilament exceeds 110 cents, the fabric made from the yarn may lose the feel of the wool. The above range of fineness is desirable for the manufacture of a marketable fabric having a wooly feel. In order to impart a touch to the fabric of the fabric, it is preferred that each of the monofilaments has a fineness of 0.1 to 6.6 ^ cents, more preferably 0 to 2 to 3.3 cents. When the fineness of each monofilament is less than 0.1 cents, the fabric may lose stardiness. When the fineness of each monofilament exceeds 6.6, the texture of the fabric may be far from the wooly texture. When staple fibers other than natural fibers are used as the discontinuous fibers, they may be cuts of equal length or unequal lengths. The average length of the artificial short ' fibers is preferably from 50 to 150 mm for fabrics with wool warmth, or from 25 to 50 for fabrics with cotton warmth, in the above composite yarns, the amount of discontinuous fibers. Preferably, it is from 50 to 95% by weight based on the total weight of the yarn. When the amount of discontinuous fibers is less than 50% by weight, it may be difficult to surround the uniform mixture layer of the discontinuous fibers and the multifilaments with the discontinuous fiber layer. When the amount of the discontinuous fibers exceeds 95% by weight, the entanglement of the multifilaments and the discontinuous fibers may be deteriorated. The composite yarn according to the first aspect of the invention preferably has a raised number of from 300 to 900 fluff/l〇m of the pile of at least 1 mm length. More preferably, it has a raised count of 80 to 200 piles/10 m of fluff of at least 3 mm length. When the number of raised hair is within the above range, the fabric made from the composite yarn is -16-1374203

有輕質、較少半-透〜明度和羊毛狀質感。在此處,起毛數使 用由Shikibo有限公司製造的F-率測試器測量。 當觀看複合紗之橫截面時’一般看到由合成纖維和不 連續纖維的複絲之均勻混合物所組成之中心部分,而週邊 部分包含不連續纖維和包圍中心部分。該結構爲本發明第 —個觀點的複合紗之一特性。 第一個觀點的複合紗具有單絲和不連續纖維的良好纏 結及羊毛觸感且可提供一種具有輕質和較少半透明度之織 品。此外,當複合紗使用於製造黑色禮服之織品時,織品 有深染色性質和較少染色小斑疵點。因此,織品適合於縫 製男士服,禮服,高品質淑女裝或短上衣。 根據本發明之輕質織品可藉由使用上述連續和不連續 纖維紗作爲經紗及/或緯紗和調節經、緯紗的平均密度係 數在平紋織品的情況中爲從3 5到47,較佳從3 8到45的 範圍,或在斜紋織品的情況中爲從45到50,較佳從48 到57的範圍而製造。 在此,平紋織品表示任何三原組織之一的平紋結構之 織品,且包括修正之平紋例如重平織紋,無光織紋等。 斜紋織品表示任何三原組織之一的斜紋結構之織品’ 且包括修正之斜紋例如急斜紋’對角斜紋等。 在平紋織品的情況中’當平均密度係數小於3 5時’ 織品具有大的半透明度和可能損失實用性質。當平均密度 係數超過4 7時,織品可能不具有充份的透氣性。 在斜紋織品的情況中’當平均密度係數小於4 5時 -17- 1374203 螂7 __ * Jy I /* -*· » 曰Lightweight, less semi-transparent ~ lightness and wooly texture. Here, the number of raisings was measured using an F-rate tester manufactured by Shikibo Co., Ltd. When viewing the cross section of the composite yarn, a central portion consisting of a homogeneous mixture of synthetic fibers and multifilament fibers is generally seen, while the peripheral portion contains discontinuous fibers and surrounds the central portion. This structure is one of the characteristics of the composite yarn of the first aspect of the invention. The composite yarn of the first aspect has a good entanglement of the monofilament and the discontinuous fibers and a wool touch and provides a woven fabric having a light weight and less translucency. In addition, when the composite yarn is used in the manufacture of a black dress fabric, the fabric has deep dyeing properties and less staining. Therefore, the fabric is suitable for sewing men's wear, dresses, high-quality ladies or blouses. The lightweight fabric according to the present invention can be used as the warp and/or weft yarns and the average density coefficient of the warp and weft yarns by using the above-mentioned continuous and discontinuous fiber yarns in the case of plain weaves from 35 to 47, preferably from 3 The range of 8 to 45, or in the case of a twill fabric, is from 45 to 50, preferably from 48 to 57. Here, the plain weave fabric represents a plain weave fabric of any of the three original tissues, and includes a modified plain weave such as a flat weave, a matte finish, and the like. The twill fabric represents a twill fabric of any one of the three original tissues' and includes a modified twill such as a sharp twill 'diagonal twill. In the case of plain weaves, when the average density factor is less than 3 5, the fabric has a large translucency and may lose practical properties. When the average density coefficient exceeds 4 7 , the fabric may not have sufficient gas permeability. In the case of twill fabrics' when the average density factor is less than 4 5 -17 - 1374203 螂7 __ * Jy I /* -*· » 曰

補充I 織品可能損失實用性質。當平均密度係數超過60時,織 品可能不具有充份的透氣性。 平均密度係數如下計算: 經紗的密度係數T以下式計算: 丁=(經紗的數/l〇Cm目)/ (支數)m 緯紗的密度係數T以下式計算:Supplemental I fabrics may lose practical properties. When the average density factor exceeds 60, the woven fabric may not have sufficient gas permeability. The average density coefficient is calculated as follows: The density coefficient T of the warp yarn is calculated by the following formula: D = (number of warp yarns / l 〇 Cm mesh) / (count) m The density coefficient of the weft yarn T is calculated by the following formula:

T=(緯紗的數目/ l〇cm) / (支數)1/2 則平均密度係數以下式計算: 平均密度係數=(T + W ) /2 本發明的輕質織品的透氣性較佳爲至少50 cc/cm2/sec ,更佳至少 90cc/cm2/sec。 當透氣性小於50 cc/cm2/sec時,織品可能損失通風 -輻射性質,所以它可能不提供涼爽或清新感。 透氣性可以Furajeal型測試器測量。 上述具有本發明特殊橫截面結構的複合紗可如下製造T = (number of weft yarns / l 〇 cm) / (count) 1/2 The average density coefficient is calculated by the following formula: Average density coefficient = (T + W ) /2 The air permeability of the lightweight fabric of the present invention is preferably At least 50 cc/cm2/sec, more preferably at least 90 cc/cm2/sec. When the gas permeability is less than 50 cc/cm2/sec, the fabric may lose ventilation-radiation properties, so it may not provide a cool or refreshing sensation. Breathability can be measured with a Furajeal type tester. The above composite yarn having the special cross-sectional structure of the present invention can be produced as follows

將合成纖維的複絲電開纖或張開成個別的複絲。然後 ,張開之複絲和與僅在前輥前拉伸的不連續纖維纏結,在 此點,張開之複絲的中心和不連續纖維毛中心排成一直線 。除此之外,複絲的纖維開纖寬度藉由控制供應張力或纖 維開纖電壓或藉由使用特別的導紗器以使該複絲纖維的混 物層和一部分不連續纖維集中在複合紗中心,而其餘不連 續纖維包圍混合層來變窄。 在根據本發明之製造複合紗之方法中,當他們僅在前 -18 -The multifilament of the synthetic fiber is electrically opened or expanded into individual multifilaments. Then, the open multifilament is entangled with the discontinuous fibers stretched only before the front roll, at which point the center of the expanded multifilament and the center of the discontinuous fiber are aligned. In addition, the fiber opening width of the multifilament is controlled by the supply tension or the fiber opening voltage or by using a special yarn guide to concentrate the mixed layer of the multifilament fiber and a part of the discontinuous fiber on the composite yarn. Center, while the remaining discontinuous fibers surround the mixed layer to narrow. In the method of manufacturing a composite yarn according to the present invention, when they are only in the front -18 -

1374203 當複絲的纖維開纖寬度超過不連續纖維毛的最大寬度 時,不能夠獲得致使不連續纖維包圍單絲和不連續纖維之 均勻混合物層的紗結構。因此,因單絲之起毛效果增加, 所以不能夠製造具有較少半透明度的輕質織品。 合成纖維之複絲的纖維開纖寬度通常等等或小於不連 續纖維毛的最大寬度,較佳從不連續纖維毛的最大寬度之 1 0到60%。藉此,單絲和不連續纖維的均勻混合物層構 成複合纖維的中心部分和其餘不連續纖維包圍中心部分。 因此,可達到紗的特定結構和效果,例如,改良的織造性 質’具有輕質和較少半透明度的織品之製造,深染色性質 和減少之染色小斑疵點。 當合成纖維的複絲之纖維開纖寬度小於不連續纖維毛 的最大寬度之1 0%時,該等纖維開纖效果惡化,所以織造 性質減少到核心紗的程度,且可能沒有達成上述本發明的 效果。 供應複絲和不連續纖維的位置可藉由控制纖維開纖電 極的位置’或藉由使用開纖單絲之特定導紗器調節。複絲 的纖維開纖寬度可藉由控制電壓、供應張力、用於單絲的 特定導紗器等等調節。 本發明的連續和不連續纖維複合紗可使用圖2中槪要 地顯示的裝置製造。 參考圖2,裝置包含後輥1、托架2和前輥3,其以 -19- 1374203 —年a a補充 此順序裝配。在前輥3之下,提供蝸形導絲器 環和鋼絲圈5的繞線機10。前輥3之上,提 電極6和導紗環7,以從上端之此順序提供。 爲了製造連續和不連續纖維複合紗,複絲 解捲繞且經過導紗器9轉向電極6。電極6爲 供應靜電荷至複絲A,其被通過電極6,所以 別單絲。帶電複絲通過導紗環7然後供應至前 ¥節纖維開纖寬度和供應位置。 分開地,粗不連續纖維B被供應到後輥1 2和前輥3之間拉伸。其後,不連續纖維B以 B的毛形式束供應至前輥3。 、 然後,複絲A ’其已開纖或張開,和不連; 毛形式束在前輥3之軋點混合或纏結。在這個 絲A的中心實質上與不連續纖維毛寬度的中 線而複絲A之纖維開纖寬度較佳調節至不連 籲最大寬度之10到60%。 複絲A和不連續纖維毛的混合物,其通過 捻轉以形成特定紗結構以致於紗的橫截面具有 續纖維的均勻混合層的中心部分和圍住中心部 纖維的週邊層。 最後,經捻轉的紗通過蝸形導絲器4然後 環和鋼絲圈5之繞線機1 0上。 接著’解釋根據本發明第三個觀點之連續 合紗,和製造該複合紗之方法。 4和安裝有 供纖維開纖 A從紆子8 中空電極且 紗張開成個 輥3同時調 然後在托架 不連續纖維 瀆纖維B之 階段中,複 心排成一直 續纖維毛的 前輥3,被 單絲和不連 分的不連續 捲繞在具有 和不連續複 -20- 13742031374203 When the fiber opening width of the multifilament exceeds the maximum width of the discontinuous fiber bristles, it is not possible to obtain a yarn structure which causes the discontinuous fibers to surround the uniform mixture layer of the monofilament and the discontinuous fibers. Therefore, since the fuzzing effect of the monofilament is increased, it is impossible to manufacture a lightweight fabric having less translucency. The fiber opening width of the multifilament of the synthetic fiber is usually equal to or less than the maximum width of the discontinuous fiber bristles, preferably from 10 to 60% of the maximum width of the discontinuous fiber bristles. Thereby, a uniform mixture of monofilaments and discontinuous fibers constitutes a central portion of the composite fibers and the remaining discontinuous fibers surround the central portion. Thus, the specific structure and effect of the yarn can be achieved, for example, the improved woven quality' has a lighter and less translucent fabric, deep dyeing properties and reduced staining. When the fiber opening width of the multifilament of the synthetic fiber is less than 10% of the maximum width of the discontinuous fiber hair, the fiber opening effect is deteriorated, so the weaving property is reduced to the extent of the core yarn, and the above invention may not be achieved. Effect. The position at which the multifilaments and discontinuous fibers are supplied can be adjusted by controlling the position of the fiber opening electrode' or by using a specific yarn guide of the open fiber monofilament. The fiber opening width of the multifilament can be adjusted by controlling the voltage, the supply tension, the specific yarn guide for the monofilament, and the like. The continuous and discontinuous fiber composite yarns of the present invention can be made using the apparatus shown schematically in Figure 2. Referring to Figure 2, the apparatus comprises a rear roll 1, a carriage 2 and a front roll 3 which are assembled in this order in the order of -19 - 1374203 - year a a . Below the front roller 3, a winding machine 10 for the volute guide ring and the traveler 5 is provided. Above the front roller 3, the electrode 6 and the yarn guide ring 7 are provided in this order from the upper end. In order to produce a continuous and discontinuous fiber composite yarn, the multifilament is unwound and passed through the yarn guide 9 to the electrode 6. The electrode 6 supplies static charge to the multifilament A, which is passed through the electrode 6, so that it is not monofilament. The charged multifilament is then fed through the yarn guide ring 7 and then supplied to the front section of the fiber opening width and supply position. Separately, the coarse discontinuous fibers B are supplied to be stretched between the rear roll 12 and the front roll 3. Thereafter, the discontinuous fibers B are supplied to the front roller 3 in a bundle form of B. Then, the multifilament A' is opened or unwound, and is not connected; the bundle of hair forms is mixed or entangled at the rolling point of the front roll 3. At the center of this filament A is substantially the center line of the discontinuous fiber bristles and the fiber opening width of the multifilament A is preferably adjusted to 10 to 60% of the maximum width. A mixture of multifilament A and discontinuous fiber bristles is twisted to form a specific yarn structure such that the cross section of the yarn has a central portion of the uniform mixed layer of continuous fibers and a peripheral layer surrounding the central fibers. Finally, the twisted yarn passes through the worm thread guide 4 and then the loop and the winding device 10 of the traveler 10. Next, the continuous yarn joining according to the third aspect of the present invention, and a method of manufacturing the composite yarn will be explained. 4 and a front roller 3 which is provided with a fiber opening A from the hollow electrode of the tweezers 8 and the yarn is expanded into a roller 3 and then adjusted in the stage of the discontinuous fiber bundle B of the carrier, and the core is re-centered into the continuous fiber hair. Discontinuous winding of monofilaments and non-continuous points in and with discontinuous complex -20-1374203

此連續和不連續纖維複合紗包含合成纖維和不連續纖 維的複絲,其被纖維開纖和混合,及複合紗具有致使複絲 層和不連續纖維層螺旋地纏繞之結構,且在各螺旋形層中 ,複絲層存在於外側,而當不連續纖維層存在於內側,如 圖1 B所示。 具有該結構的複合紗可提供具有羊毛觸感之機織或針 織織品,及當單絲和不連續纖維以不同顏色染色時改良椒 鹽圖案’及包含該類紗之織品具有深染色性質和當織品用 來縫製黑色禮服時較少的染色小斑疵點且也具有很少的絨 毛和良好的透氣性。因此,被從此複合織品製做的織品適 合於縫製男士服、禮服’局品質淑女服或短上衣。 複絲的合成纖維和不連續纖維可與該等製造根據本發 明的第一個觀點之複合紗中所使用者相同。 關於複絲的細度和各單絲的細度,根據本發明第一個 觀點的複合紗相關描述的說明適用於根據本發明第三個觀 點的複合紗。 在根據本發明第三個觀點的複合紗之情況中,不連續 纖維的量較佳爲從3 5到9 5重量%,以紗的全重爲基準。 當不連續纖維的量小於3 5重量%時,不連續纖維和複絲 可能不充份地纏結或混合。當不連續纖維的量超過95重 量%時,製造有很少斑點的複合紗可能是困難的。 根據本發明第三個觀點的複合紗較佳具有至少丨mm 的絨毛長度之200到900個滅毛/ i〇m的起毛數。更佳, 除此上述起毛數之外’其具有至少5 mm的滅毛長度之30 -21 - 1374203The continuous and discontinuous fiber composite yarn comprises a multifilament of synthetic fibers and discontinuous fibers, which are opened and mixed by fibers, and the composite yarn has a structure in which a multifilament layer and a discontinuous fiber layer are spirally wound, and in each spiral In the layer, the multifilament layer is present on the outside, and when the discontinuous fiber layer is present on the inside, as shown in Fig. 1B. The composite yarn having the structure can provide a woven or knitted fabric having a wooly feel, and a modified salt and pepper pattern when the monofilament and the discontinuous fiber are dyed in different colors, and the fabric containing the yarn has deep dyeing properties and is used as a fabric. To sew black dresses, there are fewer stain spots and also have little fluff and good breathability. Therefore, the fabric made from this composite fabric is suitable for sewing men's wear, dresses, bureau-quality ladies' clothes or short tops. The multifilament synthetic fibers and discontinuous fibers may be the same as those used in the composite yarns of the first aspect of the invention. With regard to the fineness of the multifilament and the fineness of each monofilament, the description relating to the composite yarn according to the first aspect of the present invention is applied to the composite yarn according to the third aspect of the present invention. In the case of the composite yarn according to the third aspect of the present invention, the amount of the discontinuous fibers is preferably from 35 to 95% by weight based on the total weight of the yarn. When the amount of the discontinuous fibers is less than 35 % by weight, the discontinuous fibers and the multifilament may not be sufficiently entangled or mixed. When the amount of discontinuous fibers exceeds 95% by weight, it may be difficult to produce a composite yarn having few spots. The composite yarn according to the third aspect of the invention preferably has a raised number of from 200 to 900 pieces of hair/i〇m of a pile length of at least 丨 mm. More preferably, in addition to the above-mentioned raising number, which has a hair-cut length of at least 5 mm, 30 - 21 - 1374203

個絨毛/10m或更少的起毛數。當起毛數在上述範圍中時 ,從複合紗製造的織品已改良後加工性質例如織造性質而 維持羊毛狀質感,和藉由抑制織造方法中的纖維結之形成 進一步改良品質。再次地,起毛數使用由Shikibo公司製 造的F-率測試器測量。 根據本發明第三個觀點的複合紗之特徵性複絲和不連 續纖維螺旋形地纏繞。螺旋的方向可爲順時針或反時針方 % 向。螺旋的方向可藉由連續纖維束和不連續纖維束在紡絲 過程中的纏結位置控制。 根據本發明第三個觀點的複合紗可用來製造與從根據 -. 本發明第一個觀點的複合紗製造之織品相同的織品,和所 . 有從根據本發明第一個觀點的複合紗製造之織品的解釋適 用於從根據本發明第三個觀點的複合紗製造的織品。 根據本發明第三個觀點的複合紗可藉由電開纖合成纖 維的複絲和與僅在前輥前拉伸的不連續纖維纏結,其中該 •不連續纖維之毛的最大開纖寬度Η和連續纖維複絲於纏 結點的最大開纖寬度h具有該複絲和不連續纖維纏結致使 寬度Η的邊緣點到寬度h的邊緣點之距離被改變寬度Η 之最大値的10到90%之關係。 在上述製造方法中,改變合成纖維的複絲之供應軸和 不連續纖維之供應軸是重要,當合成纖維的纖維開纖複絲 和與僅在前輥之前拉伸的不連續纖維纏結。 合成纖維的複絲之最大開纖寬度h較佳等於或大於不 連續纖維毛的最大開纖寬度Η。當最大開纖寬度h小於最 -22- I3?4203 X rThe number of fluffs of 10m or less. When the number of raised yarns is in the above range, the fabric produced from the composite yarn has improved post-processing properties such as weaving properties to maintain the wooly texture, and further improves the quality by suppressing the formation of the fiber knot in the weaving method. Again, the number of rises was measured using an F-rate tester manufactured by Shikibo. The characteristic multifilament of the composite yarn according to the third aspect of the invention and the discontinuous fiber are spirally wound. The direction of the spiral can be clockwise or counterclockwise. The direction of the helix can be controlled by the entanglement of the continuous fiber bundle and the discontinuous fiber bundle during the spinning process. The composite yarn according to the third aspect of the present invention can be used to manufacture the same fabric as the fabric manufactured from the composite yarn according to the first aspect of the present invention, and the composite yarn manufactured from the first aspect of the present invention. The explanation of the fabric is applied to a fabric manufactured from the composite yarn according to the third aspect of the present invention. The composite yarn according to the third aspect of the present invention can be entangled by a multifilament of an electrically opened synthetic fiber and a discontinuous fiber stretched only before the front roll, wherein the maximum opening width of the hair of the discontinuous fiber The maximum opening width h of the weft and the continuous fiber multifilament at the entangled point has the multifilament and the discontinuous fiber entanglement such that the distance from the edge point of the width Η to the edge point of the width h is changed by 10 of the maximum width Η 90% relationship. In the above manufacturing method, it is important to change the supply shaft of the multifilament of the synthetic fiber and the supply shaft of the discontinuous fiber, when the fiber-wound multifilament of the synthetic fiber is entangled with the discontinuous fiber stretched only before the front roll. The maximum opening width h of the multifilament of the synthetic fiber is preferably equal to or greater than the maximum opening width Η of the discontinuous fiber bristles. When the maximum opening width h is less than the maximum -22- I3?4203 X r

大開纖寬度H時,對具有單絲的層起毛開纖之效果減少 和如此織造性質和依次織品的品質被惡化。 在根據本發明第三個觀點的複合紗中,複絲和不連續 纖維彼此重疊以使對應於9 0至1 〇 %,較佳8 0到2 0 %的寬 度Η之距離重疊寬度h。 藉此,複合紗具有特殊結構,其中複絲層和不連續纖 維層螺旋形地纏繞和預期該類複合紗具有良好的性質例如 很少絨毛、改良織造性質、當單絲和不連續纖維以不同顏 色染色時改良椒鹽外觀,及當紗被深染色時減少染色小斑 疵點。 如果合成纖維的複絲的開纖寬度h與不連續纖維毛的 開纖寬度Η不重疊,或他們彼此分開,複合紗之結構被 修正致使不能形成螺旋形結構且因此不能達到上述效果。 合成纖維的複絲和不連續纖維毛之供應位置對所製造 之紗的結構可能具有影響。 在紡絲具有Ζ-捻轉的紗之情況中,合成纖維的複絲 相對於不連續纖維毛向右位移。在紡絲具有S -捻轉的紗 之情況中,合成纖維的複絲相對於不連續纖維毛向左位移 。藉此,穩定地獲得所要的紗結構。在這些情況中,在 Ζ-捻轉情況中纏繞方向爲順時針方向或在S-捻轉的情況 中爲反時針方向。 供應複絲和不連續纖維的位置可藉由控制纖維開纖電 極的位置,或藉由使用開纖單絲用之特定導紗器調節。複 絲的纖維開纖寬度可藉由控制電壓、供應張力、用於單絲 -23- 1374203When the width J of the large opening is large, the effect of the opening of the layer having the monofilament is reduced and the quality of the weaving and the quality of the fabric in turn are deteriorated. In the composite yarn according to the third aspect of the invention, the multifilaments and the discontinuous fibers are overlapped with each other such that the width corresponding to the width of 90 to 1 〇 %, preferably 80 to 20 %, overlaps the width h. Thereby, the composite yarn has a special structure in which the multifilament layer and the discontinuous fiber layer are spirally wound and it is expected that the composite yarn has good properties such as little fluff, improved weaving properties, and different monofilaments and discontinuous fibers. Improve the appearance of salt and pepper when coloring, and reduce the staining spots when the yarn is deeply dyed. If the opening width h of the multifilament of the synthetic fiber does not overlap with the opening width of the discontinuous fiber bristles, or they are separated from each other, the structure of the composite yarn is corrected so that the spiral structure cannot be formed and thus the above effect cannot be attained. The supply position of the multifilament of the synthetic fiber and the discontinuous fiber wool may have an influence on the structure of the yarn to be produced. In the case of spinning a yarn having a twist-twist, the multifilament of the synthetic fiber is displaced to the right with respect to the discontinuous fiber hair. In the case of spinning a yarn having S-twist, the multifilament of the synthetic fiber is displaced to the left with respect to the discontinuous fiber. Thereby, the desired yarn structure is stably obtained. In these cases, the winding direction is clockwise in the case of Ζ-捻 rotation or counterclockwise in the case of S-捻 rotation. The position at which the multifilament and discontinuous fibers are supplied can be adjusted by controlling the position of the fiber opening electrode or by using a specific yarn guide for the open fiber monofilament. The fiber opening width of the multifilament can be controlled by voltage, supply tension, and used for monofilament -23- 1374203

I ^ A B L, ._M^i 的特定導紗器等等控制。 根據本發明第三個觀點的複合紗可使用圖2中所顯示 的裝置(其已被解釋過),同時控制紡織條件而製造。 爲了製造連續和不連續纖維複合紗,複絲A從紆子8 解捲繞且經過導紗器9轉向電極6。。電極6爲中空電極 且供應靜電至複絲A,其被通過電極6,所以紗張開成個 別單絲。帶電複絲通過導紗環7然後供應至前輥3同時調 ¥節纖維開纖寬度和供應位置。 分開地,粗不連續纖維B被供應到後輥1然後在托架 2和前輥3之間拉伸。其後,不連續纖維B以不連續纖維 -. B的毛形式束供應至前輥3。 、 然後,複絲A,其已開纖或張開,和不連續纖維B之 毛形式束在前輥3的軋點混合或纏結。在這個階段中,不 連續纖維毛的最大纖維開纖寬度以複絲的最大纖維開纖寬 度之10到90%的距離層合。 ^ 複絲A和不連續纖維毛的混合物,其通過前輥3,被 捻轉以形成特定紗結構以致於紗的橫截两具有單絲和不連 續纖維的均勻混合層的中心部分和圍住中心部分的不連續 纖維的週邊層。 最後,經捻轉的紗通過蝸形導絲器4然後捲繞在具有 環和鋼絲圈5之繞線機1 〇上。 現在,解釋根據本發明第五個觀點的複合紗。 根據這個觀點之複合紗爲一種包含丙烯酸酯纖維之連 續和不連續纖維紗。使用在此複合纖維的丙烯酸酯纖維爲 -24-I ^ A B L, ._M^i specific yarn guides and so on. The composite yarn according to the third aspect of the present invention can be manufactured using the apparatus shown in Fig. 2, which has been explained, while controlling the textile conditions. In order to produce a continuous and discontinuous fiber composite yarn, the multifilament A is unwound from the tweezers 8 and passed through the yarn guide 9 to the electrode 6. . The electrode 6 is a hollow electrode and supplies static electricity to the multifilament A, which is passed through the electrode 6, so that the yarn is expanded into individual filaments. The charged multifilament is passed through the yarn guide ring 7 and then supplied to the front roller 3 while adjusting the fiber opening width and the supply position. Separately, the coarse discontinuous fibers B are supplied to the rear roll 1 and then stretched between the carrier 2 and the front roll 3. Thereafter, the discontinuous fibers B are supplied to the front roll 3 in the form of a bundle of discontinuous fibers - B. Then, the multifilament A, which has been opened or opened, and the bundle of the discontinuous fibers B are mixed or entangled at the rolling point of the front roll 3. In this stage, the maximum fiber opening width of the discontinuous fiber bristles is laminated at a distance of 10 to 90% of the maximum fiber opening width of the multifilament. ^ A mixture of multifilament A and discontinuous fiber bristles, which are passed through a front roll 3, to be twisted to form a specific yarn structure such that the cross-section of the yarn has a central portion of the uniform mixed layer of monofilaments and discontinuous fibers and encloses The peripheral layer of the discontinuous fibers in the central portion. Finally, the twisted yarn passes through the volute guide 4 and is then wound on a winding machine 1 having a ring and a bead ring 5. Now, a composite yarn according to the fifth aspect of the present invention will be explained. The composite yarn according to this view is a continuous and discontinuous fiber yarn comprising acrylate fibers. The acrylate fiber used in this composite fiber is -24-

1374203 丙烯酸或其與輕金屬之鹽和丙烯醯胺的交聯共聚物之纖維 ,且具有溫度-控制、溼氣-控制、調和性質。 然而,如已解釋的,該等丙烯酸酯纖維具有非常弱的 強度和非強度,其爲用作衣服材料之其他合成纖維例如聚 酯纖維的約二分之一至三分之一。 因此,混合丙烯酸酯纖維與天然纖維及/或合成纖維 是必要的。爲了製造具有高品質的紗,必需以合成纖維的 單絲形成複合紗。當丙烯酸酯纖維與天然纖維及/或合成 纖維的混合物與合成纖維之單絲複合時,紗可具有高強度 ,和因此可紡絲具有比較小支數的紗及丙烯酸酯纖維在複 合紗中的百分比可被增加。 爲了獲得高品質紗,較佳複合組態爲致使丙烯酸酯纖 維與天然纖維及/或合成纖維的混合物之纖維束被合成纖 維的單絲纏繞。 合成纖維的單絲可爲任何用於衣服的單絲。鑑於強度 ,聚酯和聚醯胺樹脂爲較佳。鑑於紗品質,具有至少5之 單絲支數的紗爲較佳。 單絲在複合紗中的百分比較佳爲從1 0到3 5 %。當此 百分比小於1 〇%時,紗的性質和品質可能沒有改良。當此 百分比超過35%時,包含丙烯酸酯纖維之纖維束的品質減 少。結果,丙烯酸酯纖維的混合比和紡絲支數被大大地限 制。 丙烯酸酯纖維的混合百分比較佳爲從5到45%,更佳 從1 0到40%,從功能性質和紗的品質觀點。當丙烯酸酯 -25- 13742031374203 A fiber of crosslinked copolymer of acrylic acid or its salt with a light metal and acrylamide, and having temperature-control, moisture-control, and harmonic properties. However, as already explained, the acrylate fibers have very weak strength and non-strength, which is about one-half to one-third of other synthetic fibers used as clothing materials, such as polyester fibers. Therefore, it is necessary to mix acrylate fibers with natural fibers and/or synthetic fibers. In order to produce a yarn of high quality, it is necessary to form a composite yarn from a monofilament of synthetic fibers. When a mixture of acrylate fibers and natural fibers and/or synthetic fibers is combined with monofilaments of synthetic fibers, the yarns can have high strength, and thus can be spun with relatively small counts of yarns and acrylate fibers in the composite yarn. The percentage can be increased. In order to obtain a high quality yarn, it is preferred to have a composite configuration such that the fiber bundle of the mixture of the acrylate fiber and the natural fiber and/or the synthetic fiber is entangled by the monofilament of the synthetic fiber. The monofilament of the synthetic fiber can be any monofilament used for clothing. Polyester and polyamide resins are preferred in view of strength. Yarns having a filament count of at least 5 are preferred in view of yarn quality. The percentage of the monofilament in the composite yarn is preferably from 10 to 35 %. When this percentage is less than 1%, the properties and quality of the yarn may not be improved. When the percentage exceeds 35%, the quality of the fiber bundle containing the acrylate fiber is reduced. As a result, the mixing ratio of the acrylate fibers and the spinning count are greatly restricted. The mixing percentage of the acrylate fibers is preferably from 5 to 45%, more preferably from 10 to 40%, from the viewpoint of functional properties and yarn quality. When acrylate -25-1374203

補充I 纖維的混合百分比小於1 〇%時,三種性質,亦即,溫度- 控制、溼氣-控制、調和性質,可能沒有充份地改良。當 丙烯酸酯纖維的混合百分比超過40 %時,紗品質顯著減少 ,且從成本的觀點該丙烯酸酯纖維的高百分比是不想要的 〇 根據本發明第五個觀點之複合紗較佳具有200個絨毛 /1000m或更少,更佳100個起毛/1000m更少的集中起毛 數。 爲了製造高品質織品,複合紗較佳具有100個絨毛 /1 000m或更少,特別是,70個絨毛/1 000m或更少的集中 ·. 起毛數。因爲如果絨毛的數目是大的,丙烯酸酯纖維不可 ' 能染色’該等織品集中絨毛的部分在織品染色之後看到白 色。因此織品的品質顯著減少。各種測試結果顯示集中絨 毛由丙烯酸酯纖維所組成。 丙烯酸酯纖維之集中絨毛的產生機制可假定如下: ^ 在加工方法中’由於被金屬和其他的纖維磨蝕而發生 很多不連續纖維斷裂,和造成不良的纖維拉伸致使纖維缺 點增加且因此產生集中絨毛。因爲集中絨毛包含在相同區 域中所形成之九形的絨毛,所以集中絨毛的數目被容易地 計算。具體而言’集中絨毛的數目如下計算: 紗以20紗/吋的螺距纏繞紗板。製造四個纏繞紗之 紗板。然後’計算在紗上發現之集中絨毛的數目且轉換成 每1 000m紗之數目。 只有當紗包含丙烯酸酯纖維時,集中絨毛的產生是非 -26- 1374203When the mixing percentage of the supplementary I fibers is less than 1%, the three properties, that is, temperature-control, moisture-control, and harmonic properties may not be sufficiently improved. When the mixing percentage of the acrylate fibers exceeds 40%, the yarn quality is remarkably reduced, and the high percentage of the acrylate fibers is undesired from the viewpoint of cost. The composite yarn according to the fifth aspect of the present invention preferably has 200 piles. /1000m or less, more preferably 100 raised/1000m less concentrated hair. In order to produce a high quality fabric, the composite yarn preferably has 100 fluff/1000 m or less, in particular, 70 fluff/1000 m or less concentrated. Because if the number of fluffs is large, the acrylate fibers are not 'dyable' and the portions of the fabric that are concentrated in the fluff are white after dyeing the fabric. Therefore, the quality of the fabric is significantly reduced. Various test results show that the concentrated fluff is composed of acrylate fibers. The mechanism of generation of concentrated fluff of acrylate fibers can be assumed as follows: ^ In the processing method, 'a lot of discontinuous fiber breaks due to abrasion by metal and other fibers, and poor fiber stretching causes fiber defects to increase and thus concentrate Fluff. Since the concentrated fluff contains the nine-shaped fluff formed in the same area, the number of concentrated fluff is easily calculated. Specifically, the number of concentrated fluffs was calculated as follows: The yarn was wound around the yarn board at a pitch of 20 yarns/twist. Four yarns of wound yarn are produced. Then the number of concentrated fluff found on the yarn is calculated and converted into the number of yarns per 1 000 m. The production of concentrated fluff is only -26- 1374203 when the yarn contains acrylate fibers.

這種現象變得更顯著,和不包含丙烯酸酯纖維的紗有時產 生集中絨毛。 該等具有100個絨毛/l〇〇〇m或更少的集中絨毛之高 品質紗可藉由複合丙烯酸酯纖維與單絲而製造。紗的複合 組態沒有限制,且下列組態可能特別地有利。 該等單絲,其從單絲供應組件供應和以電纖維開纖裝 置纖維開纖,與丙烯酸酯纖維和天然及/或合成纖維的纖 維束’其從粗纖維供應組件供應,纏結,然後他們被捻轉 以獲得高品質紗(具有1 0 0個絨毛/ 1 0 0 0 m或更少的集中 絨毛)。爲什麼獲得高品質紗之理由可能是丙烯酸酯纖維 的集中絨毛以張開或到分開成個別單絲之單絲纏繞。 除了上述方法,下列藉由捻轉丙烯酸酯纖維和天然及 /或合成纖維之不連續纖維束(B )和合成纖維單絲的連續 纖維束(A)之方法可用以產生複合紗。 亦即’複絲,其實質上於成束狀態,與欲拉伸的纖維 束纏繞’然後捻轉和捲繞,或暫時捻轉以形成具有纏繞絨 毛的紗。或者,經拉伸之纖維束與纖維開纖複絲一起纏繞 ’然後將他們捻轉和捲繞,或暫時捻轉以形成具有纏繞絨 毛的紗。根據這個觀點之複合紗可藉由任何上述方法製造 〇 根據本發明的第五個觀點之高品質複合紗也可藉由纏 結經由供應導紗器從單絲供應組件供應的單絲與從粗纖維 供應組件供應的丙烯酸酯纖維和天然及/或合成纖維的纖 -27- 1374203 J〇o 赞正補充 維束而形成第一個纖維束,同時以張力機構例如張力 應張力至單絲,然後合倂第一個纖維束和包含天然纖 /或合成纖維但沒有丙烯酸酯纖維之第二個纖維束且 個纖維束和第二個纖維束分開3到8 mm的距離,和 上捻轉他們。 在上述方法中,捻轉第一個和第二個纖維束以使 類型的纖維束彼此纏繞。因此,纖維取向的干擾亂被 及依次起毛的產生被抑制。除此之外,第一個纖維束 有包含丙烯酸酯纖維之第二個纖維束包圍。這二個效 同作用於製造高品質複合紗。 ·. 再者,根據本發明的第五個觀點之高品質複合紗 - 由纏結經由供應導紗器從單絲供應組件供應的單絲與 .疇 纖維供應組件供應的丙烯酸酯纖維和天然及/或合成 的纖維束而形成纖維束,同時以張力機構例如張力輥 張力至單絲,和捻轉在前述步驟中所產生的纖維束同 •之單絲圍繞從前輥外側通過導紗輥之纖維束且沒有供 力至該等單絲而製造。 在這個方法中,該等從前輥外側供應之單絲幾乎 覆蓋包含丙烯酸酯纖維之纖維束。 詳細地解釋根據本發明的第七個觀點之複合紗。 構成連續纖維束(A)之合成纖維可爲任何的習 合成纖維。合成纖維的實例包括聚酯例如聚對苯二甲 乙二酯、聚對苯二甲酸丙二酯、聚對苯二甲酸丁二酯 的單絲;聚醯胺例如脂族聚醯胺和芳族聚醯胺(例如 輥供 維及 第一 實際 該二 抑制 被沒 果協 可藉 從粗 纖維 供應 時成 應張 完全 用的 酸酯 等等 耐輪 -28 - 1374203This phenomenon becomes more pronounced, and yarns that do not contain acrylate fibers sometimes produce concentrated fluff. These high quality yarns having 100 fluff/l〇〇〇m or less concentrated fluff can be produced by composite acrylate fibers and monofilaments. The composite configuration of the yarn is not limited and the following configurations may be particularly advantageous. The monofilaments, which are supplied from a monofilament supply assembly and fiber-opened with an electrical fiber opening device, and a fiber bundle of acrylate fibers and natural and/or synthetic fibers, which are supplied from a coarse fiber supply assembly, entangled, and then They were smashed to obtain high quality yarns (with a concentration of 100 fluff/100 m or less of concentrated fluff). The reason why a high quality yarn is obtained may be that the concentrated fluff of the acrylate fiber is wound or opened to a monofilament that is separated into individual monofilaments. In addition to the above method, the following method for producing a composite yarn by twisting a discontinuous fiber bundle (B) of acrylate fibers and natural and/or synthetic fibers and a continuous fiber bundle (A) of synthetic fiber monofilaments can be used. That is, the 'multifilament yarn, which is substantially in a bundled state, is entangled with the bundle of fibers to be stretched' and then twisted and wound, or temporarily twisted to form a yarn having a wound pile. Alternatively, the drawn fiber bundles are wound with the fiber-wound multifilaments and then twisted and wound, or temporarily twisted to form a yarn having a wound pile. The composite yarn according to this aspect can be produced by any of the above methods. The high-quality composite yarn according to the fifth aspect of the present invention can also be supplied from the monofilament supply unit by the entanglement through the supply yarn guide. The supply of acrylate fibers and natural and / or synthetic fibers -27 - 1374203 J〇o praise complements the bundle to form the first fiber bundle, while tensioning mechanisms such as tension should be tensioned to the monofilament, then倂 The first fiber bundle and the second fiber bundle comprising natural fiber or synthetic fiber but no acrylate fiber and the fiber bundle and the second fiber bundle are separated by a distance of 3 to 8 mm, and the upper band is turned. In the above method, the first and second fiber bundles are twisted to wind the fiber bundles of the type. Therefore, the disturbance of the fiber orientation and the generation of the hair raising are suppressed. In addition to this, the first fiber bundle is surrounded by a second fiber bundle comprising acrylate fibers. These two effects act on the manufacture of high quality composite yarns. Further, the high-quality composite yarn according to the fifth aspect of the present invention - the acrylate fiber supplied by the monofilament and the domain fiber supply component supplied by the entanglement via the supply yarn guide, and the natural and / or a synthetic fiber bundle to form a fiber bundle, while tensioning to a monofilament by a tension mechanism such as a tension roller, and twisting the fiber bundle produced in the foregoing step with a monofilament surrounding the yarn passing through the yarn guide roller from the outside of the front roller The bundle is manufactured without supplying force to the monofilaments. In this method, the monofilaments supplied from the outside of the front roller cover almost the fiber bundle containing the acrylate fibers. The composite yarn according to the seventh aspect of the present invention is explained in detail. The synthetic fiber constituting the continuous fiber bundle (A) may be any conventional synthetic fiber. Examples of synthetic fibers include polyesters such as polyethylene terephthalate, polytrimethylene terephthalate, polybutylene terephthalate monofilaments; polydecylamines such as aliphatic polyamines and aromatic polycondensates; Indoleamine (for example, the roller is used to maintain the first actual inhibition of the second inhibition by the crude fiber supply, and the ester is used in the form of a complete fiber, etc.) -28 - 1374203

6 ’耐綸66等等)的單絲;聚烯烴例如聚乙烯、聚丙燃等 等的單絲;丙烯或丙烯酸酯樹脂的單絲;等等。在他們之 中’從容易處理和成本的觀點而言,該等聚酯纖維,特別 地,聚對苯二甲酸酯乙二酯纖維爲較佳的。 除了習知聚醋之外’聚酯可包括共聚醋,例如,包含 酸例如間苯二酸、己二酸、癸二酸、萘殘酸,對苯二酸等Monofilaments of 6 'Nylon 66, etc.; monofilaments of polyolefins such as polyethylene, polypropylene, etc.; monofilaments of propylene or acrylate resins; and the like. Among them, polyester fibers, particularly polyethylene terephthalate fibers, are preferred from the viewpoint of ease of handling and cost. In addition to the conventional polyacetate, the polyester may include a copolymerized vinegar, for example, an acid such as isophthalic acid, adipic acid, sebacic acid, naphthalene residual acid, terephthalic acid, etc.

等和醇類例如丙二醇、丁二醇的、二乙二醇等等之共聚物 〇 合成纖維的細度較佳爲300分德士或更少。當細度超 過300分德士時,該等纖維可能沒有充份地開纖,除非使 用高電壓,且因此製造成本增加。除此之外,當使用具有 如此大的細度之合成纖維時,複合紗具有大的細度。合成 纖維的細度更佳爲從1 0到1 5 0分德士,特佳從1 5到1 0 0 分德士。The copolymer of an isomeric alcohol such as propylene glycol, butylene glycol, diethylene glycol or the like 〇 The fineness of the synthetic fiber is preferably 300 dtex or less. When the fineness exceeds 300 dtex, the fibers may not be sufficiently opened unless a high voltage is used, and thus the manufacturing cost increases. In addition to this, when a synthetic fiber having such a large fineness is used, the composite yarn has a large fineness. The fineness of the synthetic fiber is preferably from 10 to 150 cents, and the best is from 15 to 100 cents.

連續纖維束(A)的合成纖維可以包含抗靜電劑之油 劑處理。 抗靜電劑的實例包括磺酸烷酯,烷基苯磺酸酯,硫酸 烷酯,磷酸院酯等等。他們可獨立地或以二或多種的混合 物使用。 抗靜電劑通常用以容易地電開纖合成纖維。抗靜電劑 的量通常爲油劑的從1 2到.5 0重量%。當抗靜電劑的量小 於1 2重量%時,合成纖維的纖維開纖性質可能不被改良 所以複合紗具有不令人滿意的品質。當抗靜電劑的量超過 50重量%時,抗靜電劑在拉伸過程中嚴重冒煙。抗靜電劑 -29- 1374203The synthetic fiber of the continuous fiber bundle (A) may be treated with an oil containing an antistatic agent. Examples of the antistatic agent include alkyl sulfonate, alkylbenzenesulfonate, alkyl sulfate, phosphate ester, and the like. They can be used independently or in combination of two or more. Antistatic agents are commonly used to easily electrically open synthetic fibers. The amount of the antistatic agent is usually from 12 to 0.5% by weight of the oil agent. When the amount of the antistatic agent is less than 12% by weight, the fiber opening properties of the synthetic fiber may not be improved, so that the composite yarn has an unsatisfactory quality. When the amount of the antistatic agent exceeds 50% by weight, the antistatic agent is severely smoked during the stretching process. Antistatic agent -29- 1374203

Ji^r- 的量較佳爲從.1 5到40重量%,更佳從1 8到3 0重量%。 欲施用於合成纖維的油劑之量較佳爲合成纖維的重量 之1 . 1重量%或更少。當油劑的量超過1. 1重量%時,油劑 可能滴下,雖然抗靜電效果增加。油劑視合成纖維的單一 細度而施用於適當量。例如,當單一細度爲大的時,纖維 表面積減少和因此小量的油劑爲較佳。當單一細度很小時 ,纖維表面積增加和因此大量的油劑爲較佳。在本發明的 ^此具體實施例中,當單一細度爲從1到2.5分德士時,油 劑的量較佳爲從〇 . 2到1. 1 %,更佳從〇. 3到0.9 %,特佳 從0.4到0.7%。在此範圍中,纖維被較佳地開纖或張開 ·. 當油劑施用至合成纖維時,纖維可被有效地開纖。爲 了適當地評估合成纖維的纖維開纖性質,較佳使用於25 °C和40%RH之電阻。當合成纖維於25°C和40%RH具有8 X 1 Ο8 Ω或更少的之電阻時,其具有良好的纖維開纖性質 •,即使其包含碳黑。當電阻超過8 χ108Ω時,纖維開纖 變得較不均勻,所以當該等連續纖維與不連續纖維複合以 形成複合紗時容易出現斑點。爲了達成1 xlO4 Ω的電阻 ,應將較大量的油劑,亦即,抗靜電劑施用至合成纖維且 纖維開纖性質容易惡化。因此,電阻較佳爲從1 X 105Ω 到 6χ 108Ω,更佳從 1 χ106Ω 到 4χ 108Ω。 抗靜電劑之特殊實例包括聚(氧乙撐)烷基胺、聚( 氧乙撐)烷基醯胺、聚(氧乙撐)烷基醚、聚(氧乙撐) 烷基苯基醚、甘油脂肪酸酯、山梨糖醇酐脂肪酸酯、烷基 -30- 1374203The amount of Ji^r- is preferably from 15.5 to 40% by weight, more preferably from 18 to 30% by weight. The amount of the oil agent to be applied to the synthetic fiber is preferably 1.1% by weight or less based on the weight of the synthetic fiber. When the amount of the oil agent exceeds 1.1% by weight, the oil agent may drip, although the antistatic effect is increased. The oil agent is applied to an appropriate amount depending on the single fineness of the synthetic fiber. For example, when the single fineness is large, the fiber surface area is reduced and thus a small amount of oil is preferred. When the single fineness is small, the fiber surface area is increased and thus a large amount of oil is preferred. In the embodiment of the present invention, when the single fineness is from 1 to 2.5 cents, the amount of the oil agent is preferably from 〇. 2 to 1.1%, more preferably from 〇. 3 to 0.9. %, especially good from 0.4 to 0.7%. In this range, the fibers are preferably opened or opened. When the oil is applied to the synthetic fibers, the fibers can be effectively opened. In order to properly evaluate the fiber opening properties of the synthetic fibers, it is preferred to use electrical resistance at 25 ° C and 40% RH. When the synthetic fiber has a resistance of 8 X 1 Ο 8 Ω or less at 25 ° C and 40% RH, it has good fiber-opening properties even if it contains carbon black. When the electric resistance exceeds 8 χ 108 Ω, the fiber opening becomes less uniform, so that spots are likely to occur when the continuous fibers are combined with the discontinuous fibers to form a composite yarn. In order to achieve a resistance of 1 x 10 4 Ω, a relatively large amount of oil, i.e., an antistatic agent, should be applied to the synthetic fiber and the fiber opening property is easily deteriorated. Therefore, the resistance is preferably from 1 X 105 Ω to 6 χ 108 Ω, more preferably from 1 χ 106 Ω to 4 χ 108 Ω. Specific examples of the antistatic agent include poly(oxyethylene)alkylamine, poly(oxyethylene)alkylguanamine, poly(oxyethylene)alkyl ether, poly(oxyethylene)alkylphenyl ether, Glycerol fatty acid ester, sorbitan fatty acid ester, alkyl-30-1374203

補充 磺酸鹽、烷基苯磺酸鹽、烷基硫酸鹽、烷基硫酸鹽、烷基 磷酸鹽、四級氯化銨、四級硫酸銨、四級硝酸銨、烷基甜 菜鹼、烷基咪唑啉、烷基苯胺等。他們可獨立地或作爲二 或多種的混合物使用。在他們之中,陰離子抗靜劑例如烷 基磺酸鹽、烷基苯磺酸鹽、烷基硫酸鹽、烷基磷酸鹽等等 爲較佳。特別是,磺酸鹽金屬鹽爲較佳。 欲施用至合成纖維之油劑較佳包含40到70重量份之 油成分,5到3 0重量份之乳化劑和1 2到5 0重量份的抗 靜電劑。 當油成分的量小於40重量份時’在纖維和與纖維接 觸之金屬或陶器零件之間的摩擦係數變得太大且可能是產 生絨毛的原因。當乳化劑的量小於5重量份,當油劑以水 稀釋時,其和水可能不均勻地混合。因此,油劑在紗上形 成斑點且紗也具有起毛或斷裂的傾向。 更佳,油劑包含50到60重量份的油成分,10到20 份重量份的乳化劑和1 8到3 0重量份的抗靜電劑。 作爲欲使用於本用發明的油劑之基礎油成分,可使用 習知油成分。例如,可使用礦物油和脂肪酸酯之適當混合 物。 乳化劑也可爲習知乳化劑,且其實例包括甘油脂肪酸 酯、蔗糖脂肪酸酯、山梨糖醇酐脂肪酸酯、丙二醇脂肪酸 酯、POE醚-加成產物油、PEG酯-加成物油、卵磷脂等。 他們可以其混合物使用。在他們之中,PEG二油酸酯、脂 肪酸醇和他們的金屬鹽爲特佳。 -31 - 1374203 年Λ βSupplementing sulfonate, alkyl benzene sulfonate, alkyl sulfate, alkyl sulfate, alkyl phosphate, ammonium quaternary ammonium chloride, ammonium quaternary ammonium sulfate, ammonium quaternary ammonium nitrate, alkyl betaine, alkyl Imidazoline, alkylaniline, and the like. They can be used independently or as a mixture of two or more. Among them, anionic antistatic agents such as alkylsulfonates, alkylbenzenesulfonates, alkyl sulfates, alkyl phosphates and the like are preferred. In particular, a sulfonate metal salt is preferred. The oil agent to be applied to the synthetic fiber preferably contains 40 to 70 parts by weight of the oil component, 5 to 30 parts by weight of the emulsifier and 12 to 50 parts by weight of the antistatic agent. When the amount of the oil component is less than 40 parts by weight, the coefficient of friction between the fiber and the metal or ceramic part in contact with the fiber becomes too large and may be the cause of the pile. When the amount of the emulsifier is less than 5 parts by weight, when the oil is diluted with water, it may be unevenly mixed with water. Therefore, the oil agent forms spots on the yarn and the yarn also has a tendency to fluff or break. More preferably, the oil agent contains 50 to 60 parts by weight of the oil component, 10 to 20 parts by weight of the emulsifier and 18 to 30 parts by weight of the antistatic agent. As the base oil component to be used in the oil agent of the present invention, a conventional oil component can be used. For example, a suitable mixture of mineral oil and fatty acid ester can be used. The emulsifier may also be a conventional emulsifier, and examples thereof include glycerin fatty acid ester, sucrose fatty acid ester, sorbitan fatty acid ester, propylene glycol fatty acid ester, POE ether-addition product oil, PEG ester-addition. Oil, lecithin, etc. They can be used in their mixture. Among them, PEG dioleate, fatty acid alcohol and their metal salts are particularly preferred. -31 - 1374203 Year Λ β

補充I 使用於此具體實施例中的合成纖維較佳包含細粒子。 該等細粒子可減少纖維表面的平滑或滑性,但是油劑的使 用使摩擦係數最佳化且改良纖維開纖性質。 該等細粒子可爲任何通常混合在纖維中的細粒子例如 顏料、消光劑、抗菌劑、抗靜電劑等等。以碳黑著色的細 粒子爲較佳,因爲包含該等細粒子之纖維具有良好的纖維 開纖性質,所以因纖維混合所引起的斑點被抑制而使色斑 胃I減少。纖維可包含添加劑例如除了上述舉例者之外的消光 劑、抗菌劑和抗靜電劑以及其他聚合物。除了碳黑之外, 顏料可爲任何具有其他顏色之顏料。 爲了將該等細粒子加到纖維中,在碳黑的情況中,將 包含5到40重量%的碳黑和合成樹脂之濃色體及沒有包 含碳黑之合成樹脂的基質聚合物混合和熔化紡絲以獲得紡 液黑染色之聚酯纖維。在此情況中,碳黑的量通常爲基於 纖維重量的從0.5到2.0重量%。當碳黑的量小於0.5重 ®量%時’色斑變得引人注目,當碳黑的量超過2.0重量% 時’碳黑不能和聚合物很好地混合,所以不勻性變得引人 注目。 濃色體和基質聚合物可藉由任何習知方法混合。例如 ’濃色體粒和基質聚合物粒在熔化以前先混合,然後熔化 混合物。或者,濃色體粒和基質聚合物粒分開地熔化,然 後熔體僅在妨絲之前以靜態混合器靜態地混合。在混合之 後’混合物藉由習知熔化紡絲方法加工以獲得纖維。各個 纖維的橫截面可具有任何的形狀例如圓形,畸(側面)形 -32- 1374203Supplement I The synthetic fibers used in this embodiment preferably comprise fine particles. These fine particles can reduce the smoothness or slipperiness of the fiber surface, but the use of the oil agent optimizes the friction coefficient and improves the fiber opening properties. The fine particles may be any fine particles such as a pigment, a matting agent, an antibacterial agent, an antistatic agent and the like which are usually mixed in the fiber. Fine particles colored with carbon black are preferred because the fibers comprising the fine particles have good fiber-opening properties, so that spots caused by fiber mixing are suppressed and the pigmented stomach I is reduced. The fibers may contain additives such as matting agents, antibacterial agents, and antistatic agents other than those exemplified above, as well as other polymers. In addition to carbon black, the pigment can be any pigment having other colors. In order to add the fine particles to the fibers, in the case of carbon black, a mixed color body containing 5 to 40% by weight of carbon black and a synthetic resin and a matrix polymer not containing a synthetic resin containing carbon black are mixed and melted. Spinning to obtain a black dyed polyester fiber. In this case, the amount of carbon black is usually from 0.5 to 2.0% by weight based on the weight of the fiber. When the amount of carbon black is less than 0.5% by weight, the stain becomes noticeable. When the amount of carbon black exceeds 2.0% by weight, the carbon black cannot be well mixed with the polymer, so the unevenness becomes People pay attention. The concentrated body and matrix polymer can be mixed by any conventional method. For example, the 'dark color granules and the matrix polymer granules are mixed before melting, and then the mixture is melted. Alternatively, the concentrated body particles and the matrix polymer particles are separately melted, and then the melt is statically mixed only with a static mixer before the wire is cut. After mixing, the mixture is processed by a conventional melt spinning method to obtain fibers. The cross section of each fiber may have any shape such as a circular shape and a deformed (side) shape -32-1374203

,中空形等。 本發明中所使用之碳黑可爲槽法碳黑,爐黒等。當碳 黑主要粒子大小太小時’當該等碳黑粒子混合於聚酯例如 聚對苯二甲酸乙二酯類型共聚酯時,他們容易聚集且該混 合物的紡絲可能是困難的。當碳黑主要粒子大小太大時, 黑色的深度減少。因此,碳黑主要粒子大小較佳從10到 4 0nm。當主要粒子大小小於10nm時,碳黑的處理很困難 。當主要粒子大小超過40nm時,在紡絲過程中噴嘴內的 回壓增加,致使操作性由於紗斷裂等而惡化。 包含天然纖維及/或合成纖維之不連續纖維束(B), 其從粗纖維供應組件供應,較佳包含羊毛、棉花、絲、麻 '亞麻、苧麻、合成纖維切斷纖維、人造短纖維、乙酸酯 切斷纖維和其混合物。在他們之中,羊毛爲更佳。 根據本發明的第七個觀點之複合紗較佳具有i 000個 絨毛/10m或更少的起毛數,對於具有至少1 mm長度之絨 毛。爲了製造高品質織品,起毛數較佳爲700起毛/10 m 或更少。當起毛的數目爲大的時,該等織品集中絨毛的部 分在織品染色之後看到白色,和因此織品的品質顯著減少 〇 根據本發明的第七個觀點之複合紗可如下製造: 複絲,其實質上於成束狀態,與欲拉伸的纖維束纏繞 ’然後捻轉和捲繞,或暫時捻轉以形成具有纏繞絨毛的紗 -或者’經拉伸之纖維束與纖維開纖複絲一起纏繞,然後 將他們捻轉和捲繞,或暫時捻轉以形成具有纏繞絨毛的紗 -33- 1374203, hollow shape, etc. The carbon black used in the present invention may be a channel black, a furnace or the like. When the carbon black main particle size is too small' when the carbon black particles are mixed with a polyester such as a polyethylene terephthalate type copolyester, they tend to aggregate and the spinning of the mixture may be difficult. When the primary particle size of carbon black is too large, the depth of black is reduced. Therefore, the main particle size of the carbon black is preferably from 10 to 40 nm. When the main particle size is less than 10 nm, the treatment of carbon black is difficult. When the main particle size exceeds 40 nm, the back pressure in the nozzle increases during the spinning, so that the workability is deteriorated due to yarn breakage or the like. a discontinuous fiber bundle (B) comprising natural fibers and/or synthetic fibers, which is supplied from a crude fiber supply component, preferably comprising wool, cotton, silk, hemp linen, ramie, synthetic fiber staple fibers, staple fibers, The acetate cuts the fibers and mixtures thereof. Among them, wool is better. The composite yarn according to the seventh aspect of the invention preferably has a raised number of i 000 fluffs/10 m or less for fluff having a length of at least 1 mm. In order to produce a high quality fabric, the number of raised yarns is preferably 700 fluffs / 10 m or less. When the number of fluffs is large, the portion of the fabric concentrated fluff sees white after dyeing of the fabric, and thus the quality of the fabric is remarkably reduced. The composite yarn according to the seventh aspect of the present invention can be manufactured as follows: It is substantially in a bundled state, is entangled with the fiber bundle to be stretched, and then twisted and wound, or temporarily twisted to form a yarn having a wound pile - or 'stretched fiber bundle and fiber open fiber multifilament Wrap them together, then twirling and winding them, or temporarily twisting to form a yarn with entangled fluff -33-1374203

再者’根據本發明的第七個觀點之高品質複合紗可藉 由以天然及/或合成纖維的纖維束纏住經由供應導紗器從 單絲供應組件供應的單絲(A )纖維束形成纖維束,同時 以張力機構例如張力輥供應張力至單絲,和捻轉在前述步 驟中所產生的纖維束同時捻轉從前輥外側通過導紗輥之纖 維束(B)且沒有供應張力至該等單絲而製造。Further, the high-quality composite yarn according to the seventh aspect of the present invention can be obtained by winding a fiber bundle of natural and/or synthetic fibers with a monofilament (A) fiber bundle supplied from a monofilament supply assembly via a supply yarn guide. Forming a fiber bundle while supplying tension to the monofilament with a tension mechanism such as a tension roller, and twisting the fiber bundle generated in the foregoing step while twisting the fiber bundle (B) passing from the outside of the front roller through the yarn guide roller without supplying tension to Made from these monofilaments.

在這個方法中’該等從前輥外側供應之單絲完全覆蓋 纖維束(B )。 除了上述方法之外,複合紗可藉由不斷地開纖合成纖 -- 維單絲(A )而製得。爲了充電合成纖維單絲(a )和不 ·. 斷地開纖單絲,可使用如JP-A-47- 1 1 247所揭示的斜截形 的電極。除了使用纖維開纖電極之外,纖維可以電暈放電 ’及離子化空氣介質,或藉由使纖維與高電壓電極接觸開 纖或張開。該等連續合成纖維(A),其從單絲供應組件 鲁供應和使用電纖維開纖裝置纖維開纖,與天然及/或合成 纖維之纖維束(B ),其從粗纖維供應組件供應,纏結, 然後將他們捻轉以獲得高品質紗(具有7 0 0個絨毛/1 0 〇 〇 m或更少的起毛數)。 供應連續合成纖維(A)和不連續纖維束(B)的位 置可藉由控制纖維開纖電極的位置調節,或藉由使用開纖 單絲之特別導紗器調節。連續合成纖維(A )的纖維開纖 寬度可藉由控制電壓、供應之強度、單絲的特殊導紗器等 等調節。 -34- 1374203 …補充 本發明的連續和不連續纖維複合紗可使用圖2中所顯 示的裝置製造。 爲了製造連續和不連續纖維複合紗,複絲A從紆子8 解捲繞且經過導紗器9轉向電極6。。電極6爲中空電極 且供應靜電至複絲A,其被通過電極6,所以紗張開成個 別單絲。帶電複絲通過導紗環7然後供應至前輥3同時調 節纖維開纖寬度和供應位置。 分開地,粗不連續纖維B被供應到後輥1然後在托架 2和前輥3之間拉伸。其後,不連續纖維B以不連續纖維 B的毛形式束供應至前輥3。 然後,複絲A,其已開纖或張開,和不連續纖維B之 毛形式束在前輥3的軋點混合或纏結。在這個階段中,複 絲A的中心實質上與不連續纖維毛寬度的中心排成一直 線同時限制複絲之纖維開纖寬度至不連續纖維毛的最大寬 度之5 0到3 0 0 %。 複絲A和不連續纖維毛的混合物,其通過前輥3,被 捻轉以形成具有由單絲和不連續纖維的均句混合層所組成 之橫截面的紗結構。 最後,經捻轉的紗通過蝸形導絲器4然後捲繞在具有 環和鋼絲圈5之繞線機1 〇上。 在根據本發明第七個觀點的複合紗中,不連續纖維束 (B)和具有良好纖維開纖性質之連續合成纖維(A)均 勻地混合。因此,複合紗具有很少的絨毛和當該等合成纖 維(A)爲紡液染色之纖維時,具有不同顏色的均勻椒鹽 -35- 1374203In this method, the monofilaments supplied from the outside of the front roller completely cover the fiber bundle (B). In addition to the above methods, the composite yarn can be produced by continuously opening the synthetic fiber-dimensional monofilament (A). In order to charge the synthetic fiber monofilament (a) and the unbroken open fiber monofilament, a truncated electrode as disclosed in JP-A-47-1 1247 can be used. In addition to using a fiber-fibrating electrode, the fiber can be corona-discharged and ionized with an air medium, or opened or opened by contacting the fiber with a high voltage electrode. The continuous synthetic fibers (A), which are supplied from a monofilament supply unit and are opened by using an electric fiber opening device, and a fiber bundle (B) of natural and/or synthetic fibers, which are supplied from a crude fiber supply unit, Entangled, then twist them to obtain high quality yarns (with a number of fluffs of 700 fluff / 10 〇〇 m or less). The position at which the continuous synthetic fiber (A) and the discontinuous fiber bundle (B) are supplied can be adjusted by controlling the positional adjustment of the fiber-opening electrode or by using a special yarn guide of the open-fiber monofilament. The fiber opening width of the continuous synthetic fiber (A) can be adjusted by controlling the voltage, the strength of the supply, the special yarn guide of the monofilament, and the like. -34- 1374203 ... Supplemental The continuous and discontinuous fiber composite yarn of the present invention can be produced using the apparatus shown in Fig. 2. In order to produce a continuous and discontinuous fiber composite yarn, the multifilament A is unwound from the tweezers 8 and passed through the yarn guide 9 to the electrode 6. . The electrode 6 is a hollow electrode and supplies static electricity to the multifilament A, which is passed through the electrode 6, so that the yarn is expanded into individual filaments. The charged multifilament is passed through the yarn guide ring 7 and then supplied to the front roller 3 while adjusting the fiber opening width and the supply position. Separately, the coarse discontinuous fibers B are supplied to the rear roll 1 and then stretched between the carrier 2 and the front roll 3. Thereafter, the discontinuous fibers B are supplied to the front roller 3 in the form of a bundle of the discontinuous fibers B. Then, the multifilament A, which has been opened or opened, and the bundle of the discontinuous fibers B are mixed or entangled at the nip of the front roll 3. At this stage, the center of the multifilament A is substantially aligned with the center of the discontinuous fiber bristles while limiting the fiber opening width of the multifilament to 50 to 300% of the maximum width of the discontinuous fiber bristles. A mixture of multifilament A and discontinuous fiber bristles, which is passed through a front roll 3, is twisted to form a yarn structure having a cross section composed of a uniform mixed layer of monofilaments and discontinuous fibers. Finally, the twisted yarn passes through the volute guide 4 and is then wound on a winding machine 1 having a ring and a bead ring 5. In the composite yarn according to the seventh aspect of the present invention, the discontinuous fiber bundle (B) and the continuous synthetic fiber (A) having good fiber-opening properties are uniformly mixed. Therefore, the composite yarn has a small amount of fluff and a uniform salt of different colors when the synthetic fibers (A) are dyed fibers of the spinning liquid -35-1374203

MM 外觀。此外,因爲絨毛的數目很小,所以紗已改良織造性 質。複合紗可加工成平紋織品、斜紋織品'緞織品等等之 形式,或針織,例如,經編針織品和緯織針織品形式。該 等織品具有良好深染色性質,沒有染色小斑疵點,和也改 良質地,且特別適合於縫製黑色禮服。 在根據本發明第八個個觀點之合成纖維中,包含12 到50重量%抗靜電劑的油劑以纖維總重量之量的11%或 |更少附著至纖維,和纖維於25°C和40%RH具有·8 X l〇8Q 或更少的電阻。 與上述具體實施例有關之所使用的合成纖維表示習知 ·- 合成纖維,及合成纖維的實例與根據本發明的第七個觀點 之複合紗的連續合成纖維(A )相關實例相同。 包含抗靜電劑之油劑,這個具體實施例中的欲使用之 油劑的量和電阻與根據本發明的第七個觀點的複合紗相關 解釋相同。 ^ 使用在這個具體實施例的合成纖維較佳包含細粒子。 該等細粒子可改良纖維表面的平滑或滑性,但是油劑的使 用使摩擦係數最佳化且改良纖維開纖性質。 該等細粒子可爲任何通常混合在纖維中的細粒子例如 顔料、消光劑、抗菌劑、抗靜電劑等。以碳黑著色的細粒 子爲較佳,因爲包含該等細粒子之纖維具有良好的纖維開 纖性質,所以因纖維混合所引起的斑點被抑制而使色斑減 少。纖維可包含添加劑例如除了上述舉例者之外的消光劑 、抗菌劑和抗靜電劑的以及其他聚合物。除了碳黑之外, -36-MM appearance. In addition, since the number of fluffs is small, the yarn has improved weaving properties. The composite yarn can be processed into the form of plain weave, twill fabric, satin or the like, or knitted, for example, in the form of warp knits and weft knits. These fabrics have good deep dyeing properties, are not stained with small spots, and are also improved in texture, and are particularly suitable for sewing black dresses. In the synthetic fiber according to the eighth aspect of the present invention, the oil agent containing 12 to 50% by weight of the antistatic agent is attached to the fiber at 11% or less of the total weight of the fiber, and the fiber is at 25 ° C and 40% RH has a resistance of ·8 X l〇8Q or less. The synthetic fibers used in connection with the above specific examples are conventionally known. - Examples of synthetic fibers, and synthetic fibers are the same as those of the continuous synthetic fibers (A) of the composite yarn according to the seventh aspect of the present invention. The oil agent containing an antistatic agent, the amount and electric resistance of the oil agent to be used in this embodiment are the same as those explained in the composite yarn according to the seventh aspect of the present invention. The synthetic fiber used in this embodiment preferably contains fine particles. These fine particles improve the smoothness or slipperiness of the fiber surface, but the use of an oil agent optimizes the friction coefficient and improves the fiber opening properties. The fine particles may be any fine particles such as a pigment, a matting agent, an antibacterial agent, an antistatic agent and the like which are usually mixed in the fiber. Fine particles colored with carbon black are preferred because the fibers comprising the fine particles have good fiber-opening properties, so that spots caused by fiber mixing are suppressed and the color spots are reduced. The fibers may contain additives such as matting agents, antibacterial agents, and antistatic agents other than those exemplified above, as well as other polymers. In addition to carbon black, -36-

1374203 顏料可爲任何具有其他顏色之顏料。1374203 The pigment can be any pigment of other colors.

爲了將該等細粒子加到纖維中,在碳黑的情況中,將 包含5到40重量%的碳黑和合成樹脂之濃色體及沒有包 含碳黑之合成樹脂的基質聚合物混合和熔化紡絲以獲得紡 液黑染色之聚酯纖維。在此情況中,碳黑的量通常爲基於 纖維重量的從0.5到2.0重量%。當碳黑的量小於0.5重 量%時’色斑變得引人注目,當碳黑的量超過2.0重量% 時,碳黑不能和聚合物很好地混合,所以不勻性變得引人 注目。In order to add the fine particles to the fibers, in the case of carbon black, a mixed color body containing 5 to 40% by weight of carbon black and a synthetic resin and a matrix polymer not containing a synthetic resin containing carbon black are mixed and melted. Spinning to obtain a black dyed polyester fiber. In this case, the amount of carbon black is usually from 0.5 to 2.0% by weight based on the weight of the fiber. When the amount of carbon black is less than 0.5% by weight, the stain becomes noticeable. When the amount of carbon black exceeds 2.0% by weight, the carbon black cannot be well mixed with the polymer, so the unevenness becomes noticeable. .

濃色體和基質聚合物可藉由任何習知方法混合。例如 ,濃色體粒和基質聚合物粒在熔化以前先混合,然後熔化 混合物。或者’濃色體粒和基質聚合物粒分開地熔化,然 後熔體僅在妨絲之前以靜態混合器靜態地混合。在混合之 後’混合物藉由習知熔化紡絲方法加工以獲得纖維。各個 纖維的橫截面可具有任何的形狀例如圓形,畸(側面)形 ,中空形等。 本發明中所使用之碳黑可爲任何的習知使用之碳黑。 該等種類和粒子大小已解釋過。 合成纖維的細度可與根據本發明第七個觀點的合成纖 維相關解釋相同。 現在’藉由參考該等圖式解釋根據本發明之電纖維開 纖裝置。 <纖維開纖裝置的第一個具體實施例> -37- 1374203The concentrated body and matrix polymer can be mixed by any conventional method. For example, the concentrated body particles and the matrix polymer particles are mixed prior to melting, and then the mixture is melted. Alternatively, the 'dense color body particles and the matrix polymer particles are melted separately, and then the melt is statically mixed only with a static mixer before the wire is cut. After mixing, the mixture is processed by a conventional melt spinning method to obtain fibers. The cross section of each of the fibers may have any shape such as a circular shape, a deformed (lateral) shape, a hollow shape or the like. The carbon black used in the present invention may be any of the conventionally used carbon blacks. These types and particle sizes have been explained. The fineness of the synthetic fiber can be explained in the same manner as the synthetic fiber according to the seventh aspect of the present invention. The electric fiber fiber opening device according to the present invention will now be explained by referring to the drawings. <First embodiment of fiber opening device> -37- 1374203

圖3槪要地顯示根據本發明電纖維開纖裝置的第一個 具體實施例之橫截面。 纖維開纖裝置1包含由絕緣材料製造的主體2,其以 纖維運行方向提供且在該方向具有特定長度。此外,纖維 開纖裝置1具有中空圓筒電極3,其實質上沿著主體2中 央軸穿過。電極3與電源4連接,電源4供應電壓到電極 3。複絲經過電極3的中空部分以使紗帶電》Fig. 3 schematically shows a cross section of a first embodiment of an electrical fiber opening device according to the present invention. The fiber opening device 1 comprises a body 2 made of an insulating material which is provided in the fiber running direction and has a specific length in this direction. Further, the fiber opening device 1 has a hollow cylindrical electrode 3 which passes substantially along the central axis of the main body 2. The electrode 3 is connected to a power source 4 which supplies a voltage to the electrode 3. The multifilament passes through the hollow portion of the electrode 3 to charge the yarn"

纖維開纖裝置1具有蓋構件5,其由絕緣材料製造且 提供在相對於紗運行方向的後側上。蓋構件5具有一紗經 其引進電極3內的開口。除此之外,纖維開纖裝置3在相 對於紗運行方向的前側上具有接地環6。提供環6以使環 6中心軸用與電極3中心軸實質上平行。 接地環的後端6A之內徑大於電極的紗出口 3B之外 徑。較佳,環6的內部空間具有斜截錐形,其中前端6B 內徑大於後端6A之內徑。 如圖2所示,纖維開纖裝置1通常沿著垂直線安裝, 所以複絲向下輸送且穩定地開纖或張開,亦即,蓋構件5 面向上,而接地環6面向下。然而,纖維開纖裝置1除了 垂直的方向之外可安裝於任何方向。 用於供應電壓的電極3具有中空圓筒形,所以複絲可 通過電極。電極3在垂直於紗運行方向的平面之橫截面形 狀沒有限制,但較佳爲圓形以使電極不妨礙紗的運行。 爲了維持複絲之穩定開纖,電極3的長度通常爲從 15到70 mm,較佳從20到60 mm,更佳從25到50 mm -38- 1374203The fiber opening device 1 has a cover member 5 which is made of an insulating material and is provided on the rear side with respect to the running direction of the yarn. The cover member 5 has an opening through which the yarn is introduced into the electrode 3. In addition to this, the fiber opening device 3 has a grounding ring 6 on the front side with respect to the running direction of the yarn. The ring 6 is provided such that the central axis of the ring 6 is substantially parallel to the central axis of the electrode 3. The inner diameter of the rear end 6A of the grounding ring is larger than the outer diameter of the yarn outlet 3B of the electrode. Preferably, the inner space of the ring 6 has a truncated cone shape, wherein the inner diameter of the front end 6B is larger than the inner diameter of the rear end 6A. As shown in Fig. 2, the fiber opening device 1 is usually mounted along a vertical line, so that the multifilament is conveyed downward and stably opened or opened, that is, the cover member 5 faces upward and the ground ring 6 faces downward. However, the fiber opening device 1 can be mounted in any direction except for the vertical direction. The electrode 3 for supplying a voltage has a hollow cylindrical shape, so the multifilament can pass through the electrode. The cross-sectional shape of the electrode 3 in a plane perpendicular to the running direction of the yarn is not limited, but is preferably circular so that the electrode does not interfere with the operation of the yarn. In order to maintain a stable opening of the multifilament, the length of the electrode 3 is usually from 15 to 70 mm, preferably from 20 to 60 mm, more preferably from 25 to 50 mm -38 to 1374203.

’和電極3內徑通常是從〇·3到6 mm,較佳從0 5到3 mm,更佳從0.8至!J 2 mm。 使用纖維開纖裝置1,電壓從電源4供應至電極3和 依次以電極3充電通過電極之複絲。電極3的材料沒有限 制’只要電極3可充電複絲。電極3之材料的實例包括例 如鐵、銅、銀等等的導電性金屬,其他的導電性材料例如 導電性塑膠,包含金屬粉等混合在其中之塑膠或陶瓷。The inner diameter of the electrode 3 is usually from 〇·3 to 6 mm, preferably from 0 5 to 3 mm, more preferably from 0.8 to !J 2 mm. Using the fiber opening device 1, a voltage is supplied from the power source 4 to the electrode 3 and the multifilament which is sequentially charged by the electrode 3 through the electrode. The material of the electrode 3 is not limited as long as the electrode 3 can be charged with a multifilament. Examples of the material of the electrode 3 include conductive metals such as iron, copper, silver, etc., and other conductive materials such as conductive plastics, including plastics or ceramics in which metal powder or the like is mixed.

接地環6提供在電極3之相對於紗運fj方向的下流。 環6接至地面且具有實質上零電位。因爲複絲通過電極3 和被充電,然後通過接地環6,複絲的充電單絲被接地環 5吸引。藉此,可幫助纖維開纖。接地環6的材料沒有限 制’只要吸引該等充電單絲。環6之材料的實例包括例如 鐵、銅、銀等等的導電性金屬,其他的導電性材料例如導 電傳塑膠,包含金屬粉等混合在其中之塑膠或陶瓷。The grounding ring 6 provides a downflow in the direction of the electrode 3 relative to the yarn transport fj. Ring 6 is connected to the ground and has a substantially zero potential. Since the multifilament is charged through the electrode 3 and then passed through the grounding ring 6, the charging monofilament of the multifilament is attracted by the grounding ring 5. Thereby, the fiber can be opened. The material of the grounding ring 6 is not limited as long as the charging monofilaments are attracted. Examples of the material of the ring 6 include conductive metals such as iron, copper, silver, etc., and other conductive materials such as conductive plastics, including plastics or ceramics in which metal powder or the like is mixed.

爲了幫助複絲的纖維開纖,較佳接地環6之內部空間 的形狀爲致使空間前端,其存在於相對於紗運行方向下流 ,大於空間後端,其存在於相對於紗運行方向上流。接地 環6在垂直於紗運行方向的平面之橫截面形狀沒有限制, 但較佳爲圓形以使複絲可在所有橫截面的方向平均地開纖 或張開。 爲了穩定地開纖複絲,接地環6之前端6Β的內徑通 常爲從6到25 mm,較佳從8到22 mm,更佳從10到20 mm,而後端6A的內徑通常爲從5到24 mm,較佳從6到 20 mm,更佳從7到15 mm。在前端6B和後端6A之間的 -39-In order to facilitate the fiber opening of the multifilament, it is preferred that the internal space of the grounding ring 6 is shaped such that it forms a front end of the space which flows downstream with respect to the direction of travel of the yarn, greater than the rear end of the space, which is present in the direction of travel relative to the yarn. The cross-sectional shape of the grounding ring 6 in a plane perpendicular to the running direction of the yarn is not limited, but is preferably circular so that the multifilaments can be opened or opened evenly in the direction of all the cross-sections. In order to stably open the multifilament, the inner diameter of the front end 6 of the grounding ring 6 is usually from 6 to 25 mm, preferably from 8 to 22 mm, more preferably from 10 to 20 mm, and the inner diameter of the rear end 6A is usually from 5 to 24 mm, preferably from 6 to 20 mm, more preferably from 7 to 15 mm. -39- between front end 6B and back end 6A

13742031374203

補充I 距離通常爲從3到25 mm,較佳從5到20 mm, 到 15 mm。 電極的紗出口 3B存在於離接地環後端6A 輸送之逆向5 mm的位置和離接地環後端6A相 輸送之方向23 mm的位置之間。較佳,電極的糸 存在於離接地環後端6A相對於紗輸送之逆向3 置和離接地環後端6A相對於紗的輸送之方向20 置之間。更佳,電極的紗出口 3 B存在於離接地写 相對於紗輸送之方向〇至18 mm的位置。無論 極的紗入口 3A存在於接地環後端6A之相對於 . 方向上流,和紗出口電極的3B存在於在接地環 . 相對於紗運行的方向之上流對。 較佳,纖維開纖裝置1的電極3被由絕緣材 主體2,和具有紗引入開口之蓋構件5 (其也由 製造)包圍和且提供於相對於紗運行經過電極的 #之方向的電極3後側。藉此,工作者不碰到電極 改良安全性。在纖維開纖裝置1中,主體2及蓋 能不是必要元件。 供應到電極3之電壓可爲正或負。供應到電 壓的絕對値通常爲從1到20 kV,較佳從1到1 i 佳從2到7 kV。 複絲通過電極的運行速率通常爲從0.03到0 ,較佳從0.05到0.55 m/sec,更佳從0.07到0· 。關於這一點,捲繞複絲的旋子之旋轉率通常是 更佳從7 相對於紗 對於紗的 少出口 3 B mm的位 mm的位 翼後端6A 如何,電 紗運行的 t前端6B 料製造之 絕緣材料 中空通道 3且因此 構件5可 極3之電 0 kV,更 • 70 m/sec 4 5 m/sec L 從 3000 -40- 1374203 趣Λ 月 摘 到 1 5,000 rpm,較佳從 40υυ $ij 1 3,000 rpm,更佳從 5000 到1 1,000 rpm。施用至複絲的張力爲10 gf (克-力)或更 少,較佳5 gf或更少,更佳2 gf或更少。 複絲爲一種包含合成纖維之連續纖維,其已描述在根 據本發明複合紗之相關處。 <纖維開纖裝置之第二個具體實施例> 當使用第一個具體實施例的纖維開纖裝置時,複絲可 被完全開纖或張開且張開的早絲 與電極的紗出口不斷地接觸,致使電極傾向被磨損。 當具有於其紗入口的內徑等於或大於電極的紗出口內徑之 硬管連接至電極的紗出口時,該等張開的單絲不直接地與 電極接觸且因此防止電極的磨蝕。 原則上,硬管連接到電極所以硬元件至少與電極的紗 出口前端接觸以防止張開的單絲與電極的紗出口直接接觸 〇 硬管通常爲具有相同內徑之紗入口和紗出口的中空圓 筒。然而,硬管之紗入口和出口的內徑可能些微地不同, 只要防止單絲與電極的紗出口接觸即可。 在纖維開纖裝置之第二個具體實施例的一個實施中, 電極的紗出口連接或插入硬管之紗入口,所以硬管的紗出 口以紗的運行方向架在電極出口上空。 圖4槪要地顯示這個實施例的接近紗出口的纖維開纖 裝置之電壓供應電極3和硬管7的放大橫截面圖。在連接 -41 -The supplemental I distance is usually from 3 to 25 mm, preferably from 5 to 20 mm, to 15 mm. The yarn exit 3B of the electrode exists between a position 5 mm in the reverse direction of the conveyance of the rear end 6A of the grounding ring and a position 23 mm from the direction in which the rear end 6A of the grounding ring is conveyed. Preferably, the enthalpy of the electrode is present between the reverse 3 of the grounding ring rear end 6A with respect to the yarn delivery and the direction 20 of the grounding ring rear end 6A with respect to the delivery of the yarn. More preferably, the yarn exit 3 B of the electrode is present at a position 18 mm from the ground write direction with respect to the yarn transport direction. The pole yarn inlet 3A is present in the opposite direction of the grounding ring rear end 6A, and the yarn exiting electrode 3B is present in the grounding ring. The flow direction is opposite to the yarn running direction. Preferably, the electrode 3 of the fiber opening device 1 is surrounded by the insulating material main body 2, and the cover member 5 having the yarn introduction opening (which is also manufactured) and provided in the direction of the # in the direction of the yarn running through the electrode. 3 back side. In this way, workers do not encounter electrodes to improve safety. In the fiber opening device 1, the main body 2 and the cover can be unnecessary components. The voltage supplied to the electrode 3 can be positive or negative. The absolute enthalpy supplied to the voltage is typically from 1 to 20 kV, preferably from 1 to 1 i preferably from 2 to 7 kV. The rate at which the multifilament passes through the electrode is usually from 0.03 to 0, preferably from 0.05 to 0.55 m/sec, more preferably from 0.07 to 0. In this regard, the rotation rate of the turns of the wound multifilament is generally better from 7 to the rear end 6A of the wing of the bit 3 mm relative to the yarn with respect to the yarn, and the t-front 6B of the yarn running is manufactured. The hollow channel 3 of the insulating material and thus the component 5 can be electrically 0 kV, more than 70 m / sec 4 5 m / sec L from 3000 - 40 - 1374203 interesting month to 1 5,000 rpm, preferably from 40 υυ $ Ij 1 3,000 rpm, preferably from 5000 to 1 1,000 rpm. The tension applied to the multifilament is 10 gf (gram-force) or less, preferably 5 gf or less, more preferably 2 gf or less. The multifilament is a continuous fiber comprising synthetic fibers which has been described in relation to the composite yarn according to the invention. <Second embodiment of fiber opening device> When the fiber opening device of the first embodiment is used, the multifilament can be completely opened or opened and the yarn of the early filament and the electrode is opened The outlet is constantly in contact, causing the electrode to be subject to wear. When a hard tube having an inner diameter of its yarn inlet equal to or larger than the inner diameter of the yarn outlet of the electrode is connected to the yarn outlet of the electrode, the expanded filaments are not directly in contact with the electrode and thus prevent abrasion of the electrode. In principle, the hard tube is connected to the electrode so that the hard element is in contact with at least the yarn outlet front end of the electrode to prevent the open monofilament from coming into direct contact with the yarn exit of the electrode. The hard tube is typically hollow with a yarn inlet and a yarn outlet of the same inner diameter. Cylinder. However, the inner diameter of the inlet and outlet of the yarn of the hard tube may be slightly different as long as the monofilament is prevented from coming into contact with the yarn outlet of the electrode. In one implementation of the second embodiment of the fiber opening device, the yarn exit of the electrode is joined or inserted into the yarn inlet of the hard tube so that the yarn exit of the hard tube is carried over the electrode outlet in the running direction of the yarn. Fig. 4 is a schematic enlarged cross-sectional view showing the voltage supply electrode 3 and the hard tube 7 of the fiber opening device of the embodiment near the yarn exit. On the connection -41 -

1374203 或插入硬管7中之電極的紗出口 3B和硬管7的紗出口 7B 之間的距離通常爲10 mm或更少,較佳7 mm或更少,更 佳4 mm或更少。 較佳地,硬管7由充份抗與複絲接觸之硬材料製造。 例如,硬管由硬材料例如陶瓷或不銹鋼製造,或由一種具 有例如鑽石或碳化矽的硬層塗佈之內表面的材料製造。 電極3的較大部分插在硬管中以保護電極3。在此情 況中,電極以從外電源供應電壓至電極的距離插在硬管中 。當電極3的較大部分在插硬管7中時,例如,相對於紗 運行的方向之電極3後部沒有插在硬管7中以留下連接到 電源的暴露部分。或者,在硬管7之中間部分形成窗戶和 . 電極3經過窗戶連接到電源。 爲了防止電極被複絲之張開的單絲磨損,至少電極3 的出口區之內表面可以硬材料製造以代替硬管的使用。例 如,電極內表面塗佈硬層,例如,鑽石或碳化砂。 【實施方式】 實例 以下,將藉由下列實例和比較例說明本發明,其中如 下評估或測量該等性質= - 起毛數 起毛數使用由Shikibo公司製造的F-率測試器測量。 - 紗的橫截面之形狀 紗的橫截面以掃描電子顯微鏡(由Hitachi公司製造 -42- 1374203The distance between the yarn outlet 3B of the 1374203 or the electrode inserted into the hard tube 7 and the yarn outlet 7B of the hard tube 7 is usually 10 mm or less, preferably 7 mm or less, more preferably 4 mm or less. Preferably, the rigid tube 7 is made of a hard material that is sufficiently resistant to contact with the multifilament. For example, the hard tube is made of a hard material such as ceramic or stainless steel, or a material having an inner surface coated with a hard layer such as diamond or tantalum carbide. A larger portion of the electrode 3 is inserted in the hard tube to protect the electrode 3. In this case, the electrodes are inserted in the hard tube at a distance from the external power supply voltage to the electrodes. When a larger portion of the electrode 3 is inserted into the hard tube 7, for example, the rear portion of the electrode 3 with respect to the direction in which the yarn runs is not inserted in the hard tube 7 to leave an exposed portion connected to the power source. Alternatively, a window and a window are formed in the middle portion of the hard tube 7. The electrode 3 is connected to the power source through the window. In order to prevent the electrode from being worn by the open filament of the multifilament, at least the inner surface of the outlet region of the electrode 3 may be made of a hard material instead of the use of the hard tube. For example, the inner surface of the electrode is coated with a hard layer such as diamond or carbonized sand. [Embodiment] EXAMPLES Hereinafter, the present invention will be explained by the following examples and comparative examples in which the properties are evaluated or measured as follows = - Raising number The raising number is measured using an F-rate tester manufactured by Shikibo Co., Ltd. - The shape of the cross section of the yarn The cross section of the yarn is taken by a scanning electron microscope (manufactured by Hitachi -42-1374203

的S-3500N )觀察。 - 織品的重量 織品的重量依照JIS L1096之方法,一般織品測試方 法,流程3測量。 - 織品的半透明度 織品的半透明度由織品加工工匠目視評估。 - 深染織品之染色小斑疵點和深染性質 深染織品的染色小斑疵點和織品的深染性質分別由染 色工匠的目視檢驗和分光計(由馬克白製造的馬克白CE-31〇〇)評估。 - 椒鹽結構 包含以不同顏色染色的纖維之織品的椒鹽結構由染色 工匠目視檢驗評估。 - 織造時的故障數 故障數以計算織造時的經和緯絲之斷裂數評估。 一 織布機之操作速率 織布機之操作速以下式計算: 操作速率=[(操作時間-因故障之停止時間)/ ( 操作時間)]X 100 至少80%之操作速率評等爲“良”,當小於80%評等爲 不良”》 - 成品織品之纖維結的數目 計算在1 m2之成品織品中發現纖維結的數目。 - 透氣性 -43- 1374203S-3500N) observed. - Weight of the fabric The weight of the fabric is measured in accordance with the method of JIS L1096, the general fabric test method, and the flow 3. - Semi-transparency of the fabric The semi-transparency of the fabric is visually assessed by the fabric craftsman. - Dyeing of deep dyed fabrics, spotting and deep dyeing. Dyeing of small dyed fabrics and deep dyeing of fabrics by visual inspection and spectrometer of dyeing artisans (Mark White CE-31 made by Mark White) ) Evaluation. - Salt and pepper structure The salt and pepper structure of fabrics containing fibers dyed in different colors was visually evaluated by dyeing artisans. - Number of failures during weaving The number of failures is calculated by calculating the number of breaks in warp and weft at the time of weaving. Operation speed of a loom Operation speed of the loom is calculated as follows: Operation rate = [(operation time - stop time due to failure) / (operation time)] X 100 At least 80% of the operation rate is rated as "good" "When less than 80% is rated as bad" - The number of fiber knots of the finished fabric is calculated from the number of fiber knots found in the finished fabric of 1 m2. - Breathability - 43 - 1374203

々 . 修正 補充丨 織品的透氣性以F u r a j e a 1測試器測量。 ~ 織品的抗紗之滑移性 織品的抗紗之滑移性依照JIS L 1096,一般織品測試 方法’脫縫方法B測量。 ~ 強度 紗的強度張力以固定速率拉伸類型抗張測試器(由 Zellweger Uster 製造的 TEN SO RAPID)於 50 cm 的夾盤距 •離和30 cm/min的拉速測量。 — 紗均勻性(U % ) 紗均勻性以Zellweger Uster製造的均勻測試器UT-·. ΠΙ測量。 一集中起毛數 集中起毛數計算如下: 紗以20紗/吋的螺距捲繞於紗板。製造四個被紗捲繞 之紗板。然後,計算在紗上發現之集中絨毛的數目且轉換 •成每1 000公尺紗的數目。 一 所使用油劑的量 在施用油劑之前和之後測量紗的重量及然後計算使用 於紗的油劑之量。 一 電阻 紗(4克)的電阻在25°C和40%RH之條件下於1 kV的 電壓以歐姆計(由 TOA DENPA KOGYO KABUSHIKIKAISHA 製造的SM-5E)測量。 — 黑度L* -44- 1374203 .,· *7 - 1374203 .,· *7 - 今月曰 補充| 黑度L*藉由以織襪針織織品的形式針織紗 比色計(由馬克白製造的馬克白色眼)在360奈 奈米之範圍的波長使用D65光源於2度視界測 顏色。具有20或更少之黑度的織品爲合格。 實例1 作爲粗纖維Β,粗梳粗纖維1 /3 . ONm從後輥1 如圖2所示的裝置和在後輥1/托架2和前輥3 15.4之總拉伸比拉伸。 分開地,使用聚酯長絲(3 3分德士 /1 2單絲) 絲A且經由導紗器9供應到電極6。使用電極6,· 的電壓供應至複絲A以將紗開纖成個別單絲。然 等經開纖的單絲供應至前輥3以藉由將經開纖的單 導紗環7同時控制經開纖的單絲之纖維開纖的寬度 B的毛的最大寬度的3 0%且也控制經開纖之纖維的 置以使絲A的中心實質上與纖維β之毛中心排成 使他們與纖維B纏結於毛狀態。然後,經纏結的絲 以900T/M ( Z )的捻轉數捻轉以形成具有丨/4〇Nm 之聚酯13/羊毛87之混合紗’其以管絲形式纏繞在 10上。 當以顯微鏡觀察混合紗之橫截面時,橫截面具 結構以致於如圖1 A所示聚醋單絲和羊毛的均与混 羊毛層包圍。 測量混合紗起毛數。其後,使用此實例之混合 量和以 和740 織品的 供應到 之間以 作爲複 3000 V 後,該 絲通過 至纖維 供應位 直線而 和纖維 的支數 捲繞機 有特定 合層被 紗作爲 -45- 1374203々 . Amendment 丨 The breathability of the fabric is measured by the F u r a j e a 1 tester. ~ Sliding resistance of fabrics The yarn slip resistance of fabrics is measured in accordance with JIS L 1096, General Fabric Test Method 'Separation Method B. ~ Strength The strength of the yarn is measured at a fixed rate tensile type tensile tester (TEN SO RAPID manufactured by Zellweger Uster) at a 50 cm chuck distance and a pull speed of 30 cm/min. — Yarn uniformity (U %) Yarn uniformity is measured by a uniform tester UT-·. Z manufactured by Zellweger Uster. The number of raised hairs in a group is calculated as follows: The yarn is wound around the yarn board at a pitch of 20 yarns/inch. Four yarn sheets wound by yarn are produced. Then, the number of concentrated fluff found on the yarn is calculated and converted into the number of yarns per 1 000 metric. The amount of an oil agent used measures the weight of the yarn before and after the application of the oil agent and then calculates the amount of the oil agent used for the yarn. The resistance of a resistive yarn (4 g) was measured in ohms (SM-5E manufactured by TOA DENPA KOGYO KABUSHIKIKAISHA) at a voltage of 1 kV at 25 ° C and 40% RH. — Blackness L* -44- 1374203 .,· *7 - 1374203 .,· *7 - This month's 曰 Supplement | Blackness L* is made by woven yarn colorimeter in the form of a woven sock knitted fabric (made of Mark White) Mark White Eye) uses a D65 source to measure color at 2 degrees in the range of 360 nanometers. A fabric having a blackness of 20 or less is acceptable. Example 1 As a crude fiber crepe, the carded coarse fiber was 1/3. The ONm was stretched from the rear roll 1 as shown in Fig. 2 and at the total stretch ratio of the back roll 1/bracket 2 and the front roll 3 15.4. Separately, polyester filaments (3 3 dtex / 12 filament) filament A were used and supplied to the electrode 6 via the yarn guide 9. The voltage of the electrode 6, is supplied to the multifilament A to open the yarn into individual monofilaments. The filaments are then supplied to the front roll 3 to simultaneously control 30% of the maximum width of the width B of the fiber opening of the fiber of the opened filament by the opened single yarn loop 7 The fibers of the opened fibers are also controlled such that the centers of the filaments A are substantially aligned with the center of the fibers of the fibers β such that they are entangled with the fibers B in a wool state. Then, the entangled yarn was twisted at a number of revolutions of 900 T/M (Z) to form a mixed yarn of polyester 13/wool 87 having 丨/4〇Nm, which was wound around 10 in the form of a tube. When the cross section of the mixed yarn was observed under a microscope, the cross-sectional mask structure was such that both the polyester monofilament and the wool were surrounded by the mixed wool layer as shown in Fig. 1A. The number of raised yarns of the mixed yarn was measured. Thereafter, using the blending amount of this example and the supply of 740 fabric to 3,000 volts, the filament passes through a line to the fiber supply line and has a specific layer of yarn as the fiber winding machine -45- 1374203

經紗(非經上漿)和緯紗織成平紋織品,然後染色。使用 染色織品,評估重量、半透明度、深染織品的染色小斑疵 點、深染性質、織造之故障數和織布機之操作速率。該等 結果顯不在表1中。 比較例1 核心紗如實例1相同方式紡絲,除了實例1所使用之 相同聚酯複絲作爲複絲A以實質上於成束狀態從導紗器9 直接供應至前輥3而沒有使用纖維開纖電極6和導紗環7 ,而且在前輥3之軋點與實例1所使用之相同粗纖維B纏 、 結以使複絲A的線實質上與纖維B的毛之中心排成一直 . 線以外。 以顯微鏡觀察此比較例的核心紗之橫截面。聚酯單絲 束被羊毛層包圍。 •比較例2 混合紗如實例1相同方式紡絲,除了實例1所使用之 相同聚酯複絲作爲複絲A從纖維開纖電極6直接供應至 前輥3而沒有以導紗環7控制纖維開纖寬度和供應位置且 在前輥3之軋點與實例1所使用之相同粗纖維B纏結以外 〇 以顯微鏡觀察此比較例的混合紗之橫截面。在一些部 分中,聚酯和羊毛均勻地混合,在其他部分,聚酯和羊毛 不均勻混合。 -46- 1374203 觀 7jWarp (non-sizing) and weft yarns are woven into plain fabric and then dyed. Using dyed fabrics, weight, translucency, stained spots of deep dyed fabrics, deep dyeing properties, number of weaving failures, and operating speed of the loom were evaluated. These results are not shown in Table 1. Comparative Example 1 The core yarn was spun in the same manner as in Example 1, except that the same polyester multifilament used in Example 1 was supplied as a multifilament A as a multifilament A from the yarn guide 9 directly to the front roll 3 in a bundled state without using fibers. The fiber electrode 6 and the yarn guide ring 7 were opened, and the same coarse fiber B used in Example 1 was wound at the nip point of the front roll 3 so that the line of the multifilament A was substantially aligned with the center of the hair of the fiber B. Outside the line. The cross section of the core yarn of this comparative example was observed under a microscope. The polyester monofilament bundle is surrounded by a layer of wool. • Comparative Example 2 The mixed yarn was spun in the same manner as in Example 1, except that the same polyester multifilament used in Example 1 was supplied as a multifilament A directly from the fiber-opening electrode 6 to the front roll 3 without controlling the fiber with the yarn guide ring 7. The cross-section of the mixed yarn of this comparative example was observed under a microscope by the opening width and the supply position and the entanglement of the front roll 3 with the same coarse fiber B used in Example 1. In some parts, the polyester and wool are evenly mixed, and in other parts, the polyester and wool are unevenly mixed. -46- 1374203 view 7j

月 起毛數像實例1測量! 後使較例1或2中所 產生的紗織造平紋織品織和染色,及評估織品的性質。結 果顯示在表1中。 表1 實例1 比較例1 比較例2 起毛數 1 mm或更多 604 723 484 3 mm或更多 124 158 68 織品之重量(g/m2) 141 146 147 半透明度 姐 y»\\ 些微 大量 染色小斑疵點 Ατττ Ι11Γ /»\\ 些微 些微 深染性質 良 良 差 織造中故障數 很少 很多 很少 織布機之操作速率 良 不良 良The monthly hair number is measured as in Example 1. After that, the yarn produced in Comparative Example 1 or 2 is woven and dyed, and the properties of the fabric are evaluated. The results are shown in Table 1. Table 1 Example 1 Comparative Example 1 Comparative Example 2 Flitting number 1 mm or more 604 723 484 3 mm or more 124 158 68 Weight of fabric (g/m2) 141 146 147 Translucency y»\\ Slightly small dyeing small Spotted point Ατττ Ι11Γ /»\\ Some slightly deep dyeing properties, good and bad, the number of failures in the weaving is very small, and the operation speed of the looms is very good.

從槪述在表1之結果可知,根據本發明之連續和不連 續纖維複合紗具有較佳織造性質,較小重量,但較少半透 明度且比在比較例1和2中所得之複合紗更膨鬆。此外, 當複合紗被深染作爲黑色禮服時,染色小斑疵點被抑制, 且深染性質改良很多。 實例2 具有40的平均密度係數之經、緯紗的平紋織品係使 用具有1 100 T/M (Z)的捻轉數和1/4 ONm的支數之聚酯 17/羊毛83的複合紗之染色紗織造。然後,測量織品的重 量、半透明度、透氣性和織品的抗滑移性。結果顯示在表 2中。 -47-As can be seen from the results of Table 1, the continuous and discontinuous fiber composite yarns according to the present invention have better weaving properties, less weight, but less translucency and more than the composite yarns obtained in Comparative Examples 1 and 2. Loose. In addition, when the composite yarn is deeply dyed as a black dress, the dyed small spotted spots are suppressed, and the deep dyeing property is improved a lot. Example 2 A plain weft fabric having an average density coefficient of 40 was dyed using a composite yarn of polyester 17/wool 83 having a number of twists of 1 100 T/M (Z) and a count of 1/4 ONm. Yarn weaving. Then, the weight, translucency, air permeability and the anti-slip property of the fabric were measured. The results are shown in Table 2. -47-

1374203 比較例3 具有3 4或4 8的平均密度係數之經、緯紗的平紋織品 係使用與實例2中所使用者相同之複合紗的染色紗織造。 然後,測量織品的重量、半透明度、透氣性和織品的抗滑 移性。結果顯示在表2中。 表2 實例2 比較1 列3 平均密度係數 40 34 48 透氣性(cc/cm2 sec ) 150 267 39 織品的重量(g/m2) 127 108 151 紗的抗滑移性(mm) 2.5 14.7 1.41374203 Comparative Example 3 A plain weft fabric having an average density coefficient of 3 4 or 48 was woven using dyed yarn of the same composite yarn as that of the user of Example 2. Then, the weight, translucency, air permeability and the anti-slip property of the fabric were measured. The results are shown in Table 2. Table 2 Example 2 Comparison 1 Column 3 Average Density Coefficient 40 34 48 Gas permeability (cc/cm2 sec) 150 267 39 Fabric weight (g/m2) 127 108 151 Yarn slip resistance (mm) 2.5 14.7 1.4

從顯示在表2之結果可知,根據本發明之實例2的織 品與比較例3織品比較,具有輕質和較高透氣性以及較少 半透明度和穩定的物理性質。 實例3 具有5 3的平均密度係數之經、緯紗的斜紋織品係使 用具有1 100 T/M (Z)的捻轉數和1/40 Nm的支數之聚醋 Π/羊毛83的複合紗之染色紗織造。然後,測量織品的重 量、半透明度、透氣性和織品的抗滑移性。結果顯示在表 3中。 比較例4 具有44或6 1的平均密度係數之經、緯紗的斜紋織品 -48- I ^ I ^1374203 係使用與實例V-中所使用者相同之複合紗的染色紗織造。 然後,測量織品的重量、半透明度、透氣性和織品的抗滑 移性。結果顯示在表3中。 表3 實例3 比較例4 平均密度係數 53 44 61 透氣性(cc/cm2sec) 113 162 26 織品的重量(g/m2) 163 137 189 紗的抗滑移性(mm) 3.4 15.4 2.2 從顯示在表3之結果可知,根據本發明之實例3的織 品與比較例4織品比較,具有輕質和較高透氣性以及較少 半透明度和穩定的物理性質。 實例4 作爲粗纖維Β,粗梳粗纖維1 / 3.0 N m從後輕1供應 到如圖2所示的裝置和在後輥1 /托架2和前輥3之間以 17」之總拉伸比拉伸。 分開地’使用聚酯長絲(5 6分德士 / 2 4單絲)作爲複 絲A且經由導紗器9供應到電極6。使用電極6,- 3 0 0 0 V 的電壓供應至複絲A以將紗開纖成個別單絲。然後,該 等經開纖的單絲供應至前輥3以藉由將經開纖的單絲通過 導紗環7同時控制纖維開纖寬度以及控制經開纖之纖維的 供應位置以使粗纖維B的毛之最大寬度的5 0%覆蓋一部分 之複絲B之纖維開纖寬度而使他們與粗纖維b纏結於毛 -49- 1374203As is apparent from the results shown in Table 2, the woven fabric according to Example 2 of the present invention has lighter and higher gas permeability and less translucency and stable physical properties as compared with the fabric of Comparative Example 3. Example 3 A warp and weft twill fabric having an average density coefficient of 5 3 was a composite yarn of polyacetal/wool 83 having a number of twists of 1 100 T/M (Z) and a count of 1/40 Nm. Dyed yarn weaving. Then, the weight, translucency, air permeability and the anti-slip property of the fabric were measured. The results are shown in Table 3. Comparative Example 4 A warp and weft twill fabric having an average density coefficient of 44 or 61 was used to weave the dyed yarn of the same composite yarn as the user of Example V-. Then, the weight, translucency, air permeability and the anti-slip property of the fabric were measured. The results are shown in Table 3. Table 3 Example 3 Comparative Example 4 Average Density Coefficient 53 44 61 Gas permeability (cc/cm2sec) 113 162 26 Weight of fabric (g/m2) 163 137 189 Slip resistance of yarn (mm) 3.4 15.4 2.2 From the table As a result of 3, the fabric according to Example 3 of the present invention has lighter and higher gas permeability and less translucency and stable physical properties as compared with the fabric of Comparative Example 4. Example 4 As a crude fiber bundle, the carded coarse fiber 1 / 3.0 N m was supplied from the rear light 1 to the apparatus shown in Fig. 2 and the total pull of 17" between the rear roll 1 / bracket 2 and the front roll 3 Stretch than stretch. Polyester filaments (5 6 dtex / 2 4 monofilament) were used separately as the multifilament A and supplied to the electrode 6 via the yarn guide 9. Using the electrode 6, a voltage of -3 0 0 V is supplied to the multifilament A to open the yarn into individual monofilaments. Then, the opened filaments are supplied to the front roll 3 to simultaneously control the fiber opening width and control the supply position of the opened fibers by passing the opened monofilament through the yarn guide ring 7 to make the coarse fibers 50% of the maximum width of the hair of B covers a part of the fiber opening width of the multifilament B so that they are entangled with the coarse fiber b in the hair -49-1374203

狀態。然後,經纏結的絲和纖維以800 T/M ( Z )的捻轉 數捻轉以形成具有1/40 Nm的支數之聚酯22/羊毛78之混 合紗,其以管絲形式纏繞在捲繞機1 0上。 當以顯微鏡觀察混合紗之橫截面時,橫截面具有特定 結構以致於如圖1 B所示聚酯單絲層和不連續羊毛纖維層 以螺旋形纏繞,且在每螺旋層中,單絲層存在於外側而不 連續纖維層存在於內側。status. Then, the entangled filaments and fibers were twisted at 800 T/M (Z) to form a mixed yarn of polyester 22/wool 78 having a count of 1/40 Nm, which was wound in the form of a tube filament. On the winder 10. When the cross section of the mixed yarn is observed under a microscope, the cross section has a specific structure such that the polyester monofilament layer and the discontinuous wool fiber layer are spirally wound as shown in Fig. 1B, and in each spiral layer, the monofilament layer The outer discontinuous fiber layer is present on the inner side.

測量複合之紗起毛數。其後,使用此實例之混合紗作 爲經紗(非經上漿)和緯紗織成平紋織品,然後染色。使 用染色織品,評估透氣性、以不同顏色染料染色之織品椒 鹽結構、深染織品之染色小斑疵點、深染織品、織造中故 障數、織布機之操作速率、完成織品的纖維結之數目。該 等結果顯示在表4中。 比較例5 核心紗如實例4相同方式紡絲,除了實例1所使用之 相同聚酯複絲作爲複絲A以實質上於成束狀態從導紗器9 直接供應至前輥3而沒有使用纖維開纖電極6和導紗環7 ,而且在前輥3之軋點與實例4所使用之相同粗纖維B纏 結以使複絲A的線實質上與纖維B的毛之中心排成一直 線以外。 以顯微鏡觀察此比較例的核心紗之橫截面。聚酯單絲 束被羊毛層包圍。 -50- 1374203The number of raised yarns of the composite yarn was measured. Thereafter, the mixed yarn of this example was used as a warp yarn (non-sizing) and a weft yarn to be woven into a plain fabric, followed by dyeing. Use dyed fabrics to evaluate breathability, fabric salt and pepper structure dyed with different color dyes, dyed spots on deep dyed fabrics, deep dyed fabrics, number of defects in weaving, operating speed of the loom, number of finished fiber knots . These results are shown in Table 4. Comparative Example 5 The core yarn was spun in the same manner as in Example 4 except that the same polyester multifilament used in Example 1 was supplied as a multifilament A as a multifilament A from the yarn guide 9 directly to the front roll 3 in a bundled state without using fibers. The fiber opening electrode 6 and the yarn guide ring 7 are entangled with the same coarse fiber B used in Example 4 at the nip point of the front roll 3 so that the line of the multifilament A is substantially aligned with the center of the hair of the fiber B. . The cross section of the core yarn of this comparative example was observed under a microscope. The polyester monofilament bundle is surrounded by a layer of wool. -50- 1374203

混合紗如實例4相同方式紡絲,除了實例1所使用之 相同聚酯複絲作爲複絲A從纖維開纖電極6直接供應至 前輥3而沒有以導紗環7控制纖維開織寬度和供應位置且 在前輥3之軋點與實例4所使用之相同粗纖維B纏結以外 〇 以顯微鏡觀察此比較例的混合紗之橫截面。在一些部 分中,聚酯和羊毛均勻地混合,在其他部分,聚酯和羊毛 不均勻混合。 起毛數像實例4測量,然後使用在比較例5或6中所 產生的紗織造平紋織品織和染色,及評估織品的性質。結 果顯示在表4中。 表4 實例4 比較例5 比較例6 起毛數 1 mm或更多 320 618 476 5 mm或更多 13 48 34 織品的透氣性(cc/cm2sec) 197 87 146 椒鹽結構 良 不良 失敗 染色小斑疵點 Μ /»、、 很多 很少 織造中故障數 Μ 很多 很少 織布機之操作速率 成品織品的纖維結之數目 很少 很多 —itti 從顯示在表4之結果可知’根據本發明之實例4的連· 續和不連續纖維複合紗具有較少5 mm或更多的絨毛和好 於比較例5和6之織造性質’及與比較例5和6的紗織成 -51 - 1374203 ~~’雜正 I等月曰> .補充^ LV ' ·ι I - ' 的織品比較,以實例4的紗織成之織品具有較高的透氣性 。因此,本發明的織品具有涼爽感》 再者,抑制在織造過程中形成纖維結,且因此該織品 的品質被改良。此外,當聚酯和羊毛絨以不同顏色染色時 ’實例4的織品具有好的椒鹽結構,及當織品深染時,減 少很多染色小斑疵點。 •實例5 具有43的平均密度係數之經、緯紗的平紋織品係使 用具有1 200 T/M ( Z )的捻轉數和1/50 Nm的支數之聚酯 ·. 17/羊毛83的複合紗之染色紗織造。然後,測量織品的透 - 氣性、重量和抗滑移性。結果顯示在表5中。 比較例7 具有34或48的平均密度係數之經、緯紗的平紋織品 ®係使用與實例5中所使用之相同複合紗的染色紗織造。然 後,測量織品的透氣性、重量和抗滑移性。結果顯示在表 5中。 表5 實例5 比較例7 平均密度係數 43 34 48 透氣性(cc/cm2sec) 125 248 46 織品的重量(g/m2) 134 108 148 紗的抗滑移性(mm) 2.3 13.4 1.3 -52- 1374203 .如' 年a a補元丨 從顯示在表5之結果可知,根據本發明之實例5的織 品與比較例7織品比較’具有輕質和較高透氣性以及穩定 的物理性質》 實例6 具有5 3的平均密度係數之經、緯紗的斜紋織品係使 用具有1 200 T/M (Z)的捻轉數和1/50 Nm的支數之聚酯 17/羊毛83的複合紗之染色紗織造。然後,測量織品的透 氣性、重量和抗滑移性。結果顯示在表6中。 比較例8 具有4 4或6 1的平均密度係數之經、緯紗的.斜紋織品 係使用與實例6中所使用相同之複合紗的染色紗織造。然 後,測量織品的透氣性、重量和抗滑移性。結果顯示在表 6中。 表6 實例6 比較例8 平均密度係數 53 44 61 透氣性(cc/cm2 sec) 108 173 32 織品的重量(g/m2) 162 136 185 紗的抗滑移性(mm) 2.6 14.8 1.5 從顯示在表6之結果可知,根據本發明之實例6的織 品與比較例8織品比較,具有輕質和較高透氣性以及較少 半透明度和穩定的物理性質。 -53-The mixed yarn was spun in the same manner as in Example 4 except that the same polyester multifilament used in Example 1 was supplied as a multifilament A directly from the fiber-opening electrode 6 to the front roll 3 without controlling the fiber opening width with the yarn guide ring 7 and The cross section of the mixed yarn of this comparative example was observed under a microscope while the supply position was at the nip of the front roll 3 and the same coarse fiber B used in Example 4. In some parts, the polyester and wool are evenly mixed, and in other parts, the polyester and wool are unevenly mixed. The raising number was measured as in Example 4, and then weaving and dyeing using the yarn produced in Comparative Example 5 or 6 and evaluating the properties of the fabric. The results are shown in Table 4. Table 4 Example 4 Comparative Example 5 Comparative Example 6 Flitting number 1 mm or more 320 618 476 5 mm or more 13 48 34 Fabric permeability (cc/cm 2 sec) 197 87 146 Salt and pepper structure good failure Failure dyeing small spotted spot /»,, a lot of the number of failures in the weaving process Μ Many operating speeds of the looms are very small, and the number of fiber knots of the finished fabric is very small - itti is known from the results shown in Table 4 'Connected according to Example 4 of the present invention · The continuous and discontinuous fiber composite yarns have less 5 mm or more of fluff and are better than the weaving properties of Comparative Examples 5 and 6 and the yarns of Comparative Examples 5 and 6 are woven into -51 - 1374203 ~~' Compared with the fabric of the supplement LV ' · ι I - ', the fabric woven from the yarn of Example 4 has a higher gas permeability. Therefore, the fabric of the present invention has a cool feeling. Further, the formation of the fiber knot during the weaving process is suppressed, and thus the quality of the fabric is improved. In addition, when polyester and wool are dyed in different colors, the fabric of Example 4 has a good salt and pepper structure, and when the fabric is deeply dyed, many staining spots are reduced. • Example 5 A plain weave fabric having an average density coefficient of 43 is a composite of polyester having a twist of 1 200 T/M (Z) and a count of 1/50 Nm. 17/wool 83 Yarn dyed yarn weaving. Then, the permeability, weight and slip resistance of the fabric were measured. The results are shown in Table 5. Comparative Example 7 The plain weave fabric of the warp and weft yarn having an average density coefficient of 34 or 48 was woven using the dyed yarn of the same composite yarn as used in Example 5. Then, the fabric was measured for gas permeability, weight and slip resistance. The results are shown in Table 5. Table 5 Example 5 Comparative Example 7 Average Density Coefficient 43 34 48 Gas permeability (cc/cm2 sec) 125 248 46 Weight of fabric (g/m2) 134 108 148 Slip resistance of yarn (mm) 2.3 13.4 1.3 -52- 1374203 As shown in the results of Table 5, the fabric according to Example 5 of the present invention has a lighter and higher gas permeability and stable physical properties than the fabric of Comparative Example 7. Example 6 has 5 The warp and weft twill fabrics of the average density coefficient of 3 were woven with dyed yarns of a composite yarn of polyester 17/wool 83 having a number of twists of 1 200 T/M (Z) and a count of 1/50 Nm. Then, the fabric was measured for gas permeability, weight and slip resistance. The results are shown in Table 6. Comparative Example 8 A warp-knitted twill fabric having an average density coefficient of 4 4 or 61 was woven using the dyed yarn of the same composite yarn as used in Example 6. Then, the fabric was measured for gas permeability, weight and slip resistance. The results are shown in Table 6. Table 6 Example 6 Comparative Example 8 Average Density Coefficient 53 44 61 Gas permeability (cc/cm2 sec) 108 173 32 Fabric weight (g/m2) 162 136 185 Yarn slip resistance (mm) 2.6 14.8 1.5 From display As can be seen from the results of Table 6, the fabric according to Example 6 of the present invention has lighter and higher gas permeability and less translucency and stable physical properties than the fabric of Comparative Example 8. -53-

1374203 實例7 從具有28 : 72 (以重量計)之丙烯酸酯纖維對棉花 的摻合比之丙烯酸酯纖維(Toyobo的EKS; 2.2 T X 38 mm)和作爲天然纖維的Supima棉製造90格林(grain) /15碼的粗纖維。 使用聚對苯二甲酸乙二酯的複絲(56分德士,24單 絲)作爲複絲。. 9 複絲是從單絲供應組件供應且以纖維開纖裝置開纖及 然後與從粗纖維供應組件供應的粗紗纏結,且於20.27轉 /吋(k = 3.7 )捻轉以獲得30/1 (英國棉紗支數)複合紗 ,EKS在複合紗中之摻合量爲20重量%。 實例8 以如實例7相同的方式製造複合紗,除了支數變成 40/1和捻轉數變成23.4轉/吋(k = 3.7 )以外。 實例9 以如實例7相同的方式製造複合紗’除了 EKS對 Supima棉花的摻合比變成40 : 50 (以重量計)以外》 EKS在複合紗中之量爲29重量%。 實例10 以如實例7相同的方式製造複合紗’除了 EKS對 Supima棉花的摻合比變成50 : 5 0 (以重量計)以外。 -54- 1374203 M h I %1374203 Example 7 Manufacture of 90 gram (grain) from acrylate fiber (Toyobo's EKS; 2.2 TX 38 mm) with 28:72 (by weight) acrylate fiber to cotton and Supima cotton as natural fiber /15 yards of coarse fiber. A multifilament of polyethylene terephthalate (56 dtex, 24 monofilament) was used as the multifilament. 9. The multifilament yarn is supplied from a monofilament supply assembly and is opened by a fiber opening device and then entangled with the roving supplied from the coarse fiber supply unit, and is twisted at 20.27 rpm (k = 3.7) to obtain 30/ 1 (British cotton yarn count) composite yarn, the blending amount of EKS in the composite yarn is 20% by weight. Example 8 A composite yarn was produced in the same manner as in Example 7 except that the count became 40/1 and the number of turns became 23.4 rpm (k = 3.7). Example 9 A composite yarn was produced in the same manner as in Example 7 except that the blend ratio of EKS to Supima cotton became 40:50 (by weight). The amount of EKS in the composite yarn was 29% by weight. Example 10 A composite yarn was produced in the same manner as in Example 7 except that the blend ratio of EKS to Supima cotton became 50:50 (by weight). -54- 1374203 M h I %

比較例9 以如實例7相同的方式產生3 0/1複合紗,除了相同 的EKS和Supima棉花之粗纖維從粗纖維供應組件供應和 於2 0.2 7轉/吋(k = 3 · 7 )捻轉以外。Comparative Example 9 A 30/1 composite yarn was produced in the same manner as in Example 7, except that the same EKS and Supima cotton crude fibers were supplied from the crude fiber supply unit and at 2 0.2 7 rpm (k = 3 · 7 ). Turn outside.

比較例1 〇 以如比較例9相同的方式使用在比較例9中所使用之 相同粗纖維製造40/1複合紗。捻轉數爲23.4旋轉/吋(k =3.7 )。 比較例1 1 以如比較例9相同的方式製造30/1複合紗,除了使 用在實例9中所使用之相同粗纖維以外。 比較例1 2 以如實例4相同的方式製造3 0/1複合紗,除了欲供 應到纖維開纖裝置之複絲變成3 3分德士和1 8個單絲的複 絲以外。EKS在複合紗中之量爲42重量%。 比較例1 3 製造由於10 : 90 (以重量計)之摻合比的EKS和 Supima棉組成之90格林/15碼的粗纖維。 -55- 1374203Comparative Example 1 4 A 40/1 composite yarn was produced in the same manner as in Comparative Example 9 using the same crude fiber used in Comparative Example 9. The number of turns is 23.4 rotations/吋 (k = 3.7). Comparative Example 1 1 A 30/1 composite yarn was produced in the same manner as in Comparative Example 9, except that the same crude fiber used in Example 9 was used. Comparative Example 1 2 A 30/1 composite yarn was produced in the same manner as in Example 4 except that the multifilament to be supplied to the fiber opening device became a multifilament of 3 3 dtex and 18 monofilament. The amount of EKS in the composite yarn was 42% by weight. Comparative Example 1 3 A coarse fiber of 90 ng/15 yards composed of EKS and Supima cotton of a blend ratio of 10:90 (by weight) was produced. -55- 1374203

/· -*, ► 使用聚對苯二甲酸乙二酯的複絲(56分德士,24單 絲)作爲複絲。 複絲是從單絲供應組件供應且以纖維開纖裝置開纖及 然後與從粗纖維供應組件供應的粗紗纏結,且於20.27 轉/吋(k = 3.7 )捻轉以獲得30/1複合紗,EKS在複合紗 中之摻合量爲7重量%。 比較例1 4 使用與比較例1 3中所使用之相同粗纖維製造3 0/1混 合紗。捻轉數與比較例1 3相同。 . 比較例1 5 使用紡絲框從Supima棉(100% )和30/1紗製造90 格林/15碼的粗纖維。捻轉數爲20.27轉/吋(k=3.7)。 使用在實例7-1 0和比較例9-1 5中製造的紗,測量強 ®度、紗均勻性、IPI値、起毛數和集中絨毛之數目。結果 顧示在表7中。 -56- 1374203 細乂 i7j/· -*, ► Multifilament of polyethylene terephthalate (56 dtex, 24 monofilament) is used as the multifilament. The multifilament yarn is supplied from a monofilament supply assembly and is opened by a fiber opening device and then entangled with the roving supplied from the crude fiber supply unit, and is twisted at 20.27 rpm (k = 3.7) to obtain a 30/1 composite. The blending amount of the yarn and EKS in the composite yarn was 7% by weight. Comparative Example 1 4 A 30/1 mixed yarn was produced using the same crude fiber as used in Comparative Example 13. The number of turns was the same as in Comparative Example 13. Comparative Example 1 5 A 90-green/15-yard coarse fiber was produced from Supima cotton (100%) and 30/1 yarn using a spinning frame. The number of turns is 20.27 rev / 吋 (k = 3.7). The yarns produced in Example 7-1 0 and Comparative Example 9-1 5 were used to measure the degree of strongness, yarn uniformity, IPI 値, number of napping, and number of concentrated fluff. The results are shown in Table 7. -56- 1374203 细乂 i7j

表7 實例9 實例8 實例9 實例19 成分 E56T24F/EKS/棉花 EK的量(%) 20 17 29 36 捻轉因子K 3.7 支數 30 40 30 30 強度(gf) 320 261 306 287 紗均勻性(U%) 10.8 12.6 11.9 12.8 IPI値 薄 0 21 15 26 厚 154 203 248 271 纖維結 206 167 203 243 1mm或更多之起毛數 627 715 754 826 集中起毛數 33 44 41 62 表7 (續) 比較例9 比較例10 比較例11 比較例12 成分 EKS/棉花 E33T/EKS/棟 化 EK的量(%) 28 28 40 42 捻轉因子K 3.7 支數 30 40 30 30 強度(gf) 252 178 216 266 紗均勻性 (U% ) 13.2 14.2 13.9 12.9 IPI値 薄 99 111 125 33 厚 387 464 417 291 纖維結 323 136 153 258 1mm或更多之起毛 數 1168 1258 1345 872 集中起毛數 135 142 161 84 -57- 1374203Table 7 Example 9 Example 8 Example 9 Example 19 Component E56T24F/EKS/Cotton EK amount (%) 20 17 29 36 Turning factor K 3.7 Count 30 40 30 30 Strength (gf) 320 261 306 287 Yarn uniformity (U %) 10.8 12.6 11.9 12.8 IPI inferior 0 21 15 26 Thick 154 203 248 271 Fiber knot 206 167 203 243 Rising number of 1 mm or more 627 715 754 826 Concentrated hair raising 33 44 41 62 Table 7 (continued) Comparative example 9 Comparative Example 10 Comparative Example 11 Comparative Example 12 Amount of EKS/cotton E33T/EKS/Polymerized EK (%) 28 28 40 42 Turning factor K 3.7 Count 30 40 30 30 Strength (gf) 252 178 216 266 Yarn uniform Sex (U%) 13.2 14.2 13.9 12.9 IPI Inferior 99 111 125 33 Thick 387 464 417 291 Fiber knot 323 136 153 258 1mm or more fluffing number 1168 1258 1345 872 Concentrated raising number 135 142 161 84 -57- 1374203

表7 (續) 比較例13 比較例14 比較例15 成分 E56T/EKS/棉花 EKS/棉花 棉花 (100%) EKS (%)的量 7 10 0 捻轉因子K 3.7 支數 30 30 30 強度(gf) 339 291 418 紗均勻性(u%) 10.6 12.8 10.1 IPI値 薄 10 67 0 厚 115 312 20 纖維結 164 288 30 1mm或更多之起毛數 583 1052 700 集中起毛數 24 113 3Table 7 (continued) Comparative Example 13 Comparative Example 14 Comparative Example 15 Composition E56T/EKS/cotton EKS/cotton cotton (100%) EKS (%) amount 7 10 0 Turning factor K 3.7 Count 30 30 30 Strength (gf ) 339 291 418 Yarn uniformity (u%) 10.6 12.8 10.1 IPI tantalum 10 67 0 Thickness 115 312 20 Fiber knot 164 288 30 1mm or more raising number 583 1052 700 Concentrated raising number 24 113 3

在實例7-10中所產生的紗具有小的集中起毛數和因 此具有染色織品的高品質,亦即,低白化。對比上,比較 例的.紗具有大的集中起毛數。 實例11 使用實例7 -1 〇和比較例9 -1 5的各個複合紗或混合紗 ’織造灰片織品(2 8克)然後以高壓液體流染色機器染 成海軍藍顏色。 , 從根據本發明之實例7-1 〇的紗織成之織品具有較少 纖維絨球和高品質(較少白化)且可提供具有良好耐磨損 性的衣服。 實例12 58- f λ ^ ini Lltii 1374203 混合具有固有黏0.64之聚對苯二甲酸乙二酯之粒料 (95重量份)和包含80重量%的具有固有黏0.64之對苯 二酸乙二酯的共聚酯和20重量%的具有22nm之平均主要 粒子大小之碳黑的聚酯組成物(濃色體)之粒料(5重量 份),然後熔融和以捏合機捏合。其後,熔體以20 g/min 的速率通過具有24個各具0.3 mm直徑的洞之噴絲板和以 1100 m/min的速率拉伸。 未拉伸之紗藉由傳統方法以3.3的拉伸速率拉伸以獲 得紡液黑染色之紗(56分德士 /24單絲)。 作爲油劑,使用包含57重量份的礦物油、23重量份 十六烷基磺酸鈉、13.5重量份PEG ( 13 )二油酸酯、4重 量份油醇和2.5重量份的油酸鉀之油劑A。 油劑係以油環輥方法應用於0.7重量%之量,以黑染 之紗的重量爲基準。 然後,這個實例的複合紗以如圖2中所示的裝置使用 上述黑染之紗作爲複絲A製造。 作爲粗纖維B,粗梳粗纖維1 /3. ONm從後輥1供應到 如圖2所示的裝置和在後輥1 /托架2和前輥3之間以 1 7.1之總拉伸比拉伸。 分開地,複絲A經由導紗器9供應到電極6。使用電 極6 ’ -3 000 V的電壓供應至複絲a以將紗開纖成個別單 絲。然後’該等經開纖的單絲供應至前輥3以使他們與纖 維B纏結於毛狀態同時藉由將經開纖的單絲通過導紗環7 控制複絲A纖維開纖寬度於纖維b的毛之最大寬度的 -59- 1374203 身/ —%: β月aThe yarns produced in Examples 7-10 had a small concentrated number of raised hairs and thus had a high quality of dyed fabric, i.e., low whitening. In contrast, the yarn of the comparative example has a large concentrated hair raising number. Example 11 Using each of the composite yarns or mixed yarns of Examples 7 - 1 and Comparative Examples 9 - 1 'woven ash fabric (28 g) was then dyed in a navy blue color using a high pressure liquid flow dyeing machine. The fabric woven from the yarn according to Example 7-1 of the present invention has less fiber pompoms and high quality (less whitening) and can provide clothes having good abrasion resistance. Example 12 58- f λ ^ ini Lltii 1374203 A pellet of polyethylene terephthalate having an intrinsic viscosity of 0.64 (95 parts by weight) and 80% by weight of ethylene terephthalate having an intrinsic viscosity of 0.64 A pellet (5 parts by weight) of a polyester composition (20 parts by weight) of a polyester composition (concentrated body) having a carbon black of an average primary particle size of 22 nm, which was then melted and kneaded by a kneader. Thereafter, the melt was passed through a spinneret having 24 holes each having a diameter of 0.3 mm at a rate of 20 g/min and stretched at a rate of 1100 m/min. The undrawn yarn was drawn at a draw rate of 3.3 by a conventional method to obtain a spun black dyed yarn (56 dtex / 24 monofilament). As the oil agent, an oil containing 57 parts by weight of mineral oil, 23 parts by weight of sodium hexadecylsulfonate, 13.5 parts by weight of PEG(13) dioleate, 4 parts by weight of oleyl alcohol and 2.5 parts by weight of potassium oleate is used. Agent A. The oil agent was applied in an amount of 0.7% by weight in an oil ring roll method based on the weight of the black dyed yarn. Then, the composite yarn of this example was produced as a multifilament yarn A using the above-described black dyed yarn as shown in Fig. 2. As the coarse fiber B, the carded coarse fiber is 1/3. The ONm is supplied from the rear roll 1 to the apparatus shown in Fig. 2 and between the rear roll 1 / bracket 2 and the front roll 3 at a total stretch ratio of 7.1. Stretching. Separately, the multifilament A is supplied to the electrode 6 via the yarn guide 9. A voltage of 6' -3 000 V is supplied to the multifilament a to open the yarn into individual filaments. Then the 'opened filaments are supplied to the front roll 3 to entangle them with the fiber B in the wool state while controlling the multifilament A fiber opening width by passing the opened monofilament through the yarn guide ring 7 The maximum width of the fiber b is -59-1374203 body / -%: β month a

補充I 200%以及控制經開纖之纖維的供應位置以使絲A的中心 實質上與纖維B之起絨中心排成直線。然後,經纏結的紗 和纖維以900T/M(Z)的捻轉數捻轉以形成具有i/40Nm 的支數之混合紗,其以管絲形式纏繞在捲繞機10上。 當以顯微鏡觀察混合紗橫截面時,該等羊毛纖維和紡 液黑染色之單絲如圖5所示均勻混合。 着實例1 3 以如實例12相同的方式製造複合紗,除了碳黑在濃 色體中之量變成30重量%以外。 . 比較例1 6 以如實例1 2相同的方式製造複合紗,除了使用油劑 C,其包含60重量份的礦物油,1〇重量份作爲抗靜電劑 的十六烷基磺酸鈉,2 0 · 5重量份作爲乳化劑的P E G ( 1 3 ) •二油酸酯和9.2重量份油醇和0.3重量部分作爲添加劑的 油酸鉀,代替油劑A以外。 比較例1 7 以如實例1 2相同的方式製造複合紗,除了油劑a以 1.5重量%的量應用至紗以外。 實例14 以如實例1 2相同的方式製造複合紗,除了使用油劑 -60- 1374203 1〇β ί ι jj________—_ 8修止 年”;甫充1 Β,其包含5 0重量份的辛酸2-乙基己酯,7重量份的烷基 修正之矽酮油,23重量份的十六烷基磺酸鈉和20重量份 的ΡΟΕ烷基苯基醚,代替油劑a以外。 油劑A、B和C的成分槪述在表8中。 表8 成分 油劑A 油劑B 油劑C 油成分 礦物油 57 60 辛酸2-乙基己基酯 50 烷基修正之矽酮油 7 抗靜電劑 十六烷基磺酸鈉 23 23 10 乳化劑 PEG ( 13)二油酸酯 13.5 20.5 ^醇 4 9.2 POE烷基苯基醚 20 添加劑 油酸鉀 2.5 0.3The I 200% is supplemented and the supply position of the fiber after the fiber is controlled so that the center of the wire A is substantially aligned with the center of the pile of the fiber B. Then, the entangled yarn and the fiber were twisted at a number of revolutions of 900 T/M (Z) to form a mixed yarn having a count of i/40 Nm, which was wound on the winder 10 in the form of a pipe. When the cross section of the mixed yarn was observed under a microscope, the wool fibers and the black dyed monofilament of the spinning black were uniformly mixed as shown in Fig. 5. Example 1 3 A composite yarn was produced in the same manner as in Example 12 except that the amount of carbon black in the concentrate became 30% by weight. Comparative Example 1 6 A composite yarn was produced in the same manner as in Example 12 except that Oil C was used, which contained 60 parts by weight of mineral oil, and 1 part by weight of sodium cetylsulfonate as an antistatic agent, 2 0·5 parts by weight of PEG (1 3 ) • dioleate and 9.2 parts by weight of oleyl alcohol and 0.3 parts by weight of potassium oleate as an additive, in place of the oil agent A. Comparative Example 1 7 A composite yarn was produced in the same manner as in Example 12 except that the oil a was applied to the yarn in an amount of 1.5% by weight. Example 14 A composite yarn was produced in the same manner as in Example 12 except that the oil agent -60-1374203 1 〇β ί ι jj__________ 8 year of repair was used; and 1 Β, which contained 50 parts by weight of octanoic acid 2- Ethylhexyl ester, 7 parts by weight of an alkyl-modified anthrone oil, 23 parts by weight of sodium cetylsulfonate and 20 parts by weight of a decyl phenyl ether, in place of the oil agent A. The components of B and C are summarized in Table 8. Table 8 Ingredient Oil A Oil B Oil C Oil Mineral Oil 57 60 2-Ethylhexyl Citrate 50 Alkyl Modified Ketone Oil 7 Antistatic Agent Sodium hexaalkyl sulfonate 23 23 10 Emulsifier PEG ( 13) Dioleate 13.5 20.5 ^ Alcohol 4 9.2 POE alkyl phenyl ether 20 Additive potassium oleate 2.5 0.3

所使用的油劑之種類和數量,複合紗之電阻和起毛數 槪述在表9中。 表9 實例號 油劑 油劑之量 (重量%) 電阻 (χ108Ω) 起毛數(/10m) 1mm或 更多 3mm或 更多 實例12 A 0.7 0.7 604 124 實例13 A 0.7 0.6 524 176 實例14 Β 0.7 0.2 248 95 比較例16 C 0.7 19 914 289 比較例Π A 1.5 0.03 820 415 從顯示在表9之結果可知’當使用油劑時,該等紡液 -61 -The type and amount of the oil agent used, the resistance and the number of raised yarns of the composite yarn are described in Table 9. Table 9 Example No. Oil agent amount (% by weight) Resistance (χ108Ω) Raise number (/10m) 1mm or more 3mm or more Example 12 A 0.7 0.7 604 124 Example 13 A 0.7 0.6 524 176 Example 14 Β 0.7 0.2 248 95 Comparative Example 16 C 0.7 19 914 289 Comparative Example Π A 1.5 0.03 820 415 From the results shown in Table 9, it is known that 'when using an oil agent, these spinning solutions-61-

1374203 黑染色之纖維被連續地開纖和紡液黑染色之纖維及羊毛的 纖維束被均勻混合且捻轉。因此,起毛數減少。然而,當 油劑的量很小或太大時,該等纖維不能充份地被開纖。因 此,該等纖維不能均勻地混合和起毛數增加。 實例1 5 以如實例12相同的方式製造複合紗,除了 1〇〇格林 /15碼的棉花粗纖維,拉伸比變成36.4,和纏結的纖維以 20.27 t/in(Z)的捻轉數捻轉以形成有30/1的支數之混 合紗以外。 • 所得之混合紗具有6 1 5個絨起/1 0 m之起毛數 。 實例16 使用實例1 5製造之紗作爲經紗(非經上漿)和緯紗 織成平紋織品,然後染色。織品具有良好之性質例如低半 •透明度、高透氣性、在深染的情形中較少的染色小斑疵點 ,良好深染性質和良好的織造性質。 實例17 混合具有固有黏0.64之聚對苯二甲酸乙二酯之粒料 (95重量份)和包含80重量%的具有固有黏0.64之對苯 二酸乙二酯的共聚酯和20重量%的具有2 2 nm之平均主要 粒子大小之碳黑的聚酯組成物(濃色體)之粒料(5重量 份),然後熔融和以捏合機捏合。其後,熔體以20 g/rnin -62- 13742031374203 Black-dyed fibers are uniformly mixed and twisted by continuous fiber-opening and dope black-dyed fibers and wool fiber bundles. Therefore, the number of raisings is reduced. However, when the amount of the oil agent is small or too large, the fibers are not sufficiently opened. Therefore, the fibers are not uniformly mixed and the number of raisings is increased. Example 1 5 A composite yarn was produced in the same manner as in Example 12 except that the 1 gram/15 yard cotton coarse fiber had a draw ratio of 36.4, and the entangled fiber had a twist of 20.27 t/in (Z). It is twisted to form a mixed yarn having a count of 30/1. • The resulting blended yarn has a pilling number of 6 1 5 piles / 10 m. Example 16 The yarns produced in Example 1 5 were woven into warp yarns as warp yarns (non-sizing) and weft yarns, and then dyed. The fabric has good properties such as lower half • transparency, high gas permeability, less staining spots in the case of deep dyeing, good dyeing properties and good weaving properties. Example 17 A pellet (95 parts by weight) of polyethylene terephthalate having an inherent viscosity of 0.64 and a copolyester containing 80% by weight of ethylene terephthalate having an intrinsic viscosity of 0.64 and 20% by weight were mixed. A pellet (5 parts by weight) of a carbon black polyester composition (dark color body) having an average primary particle size of 2 2 nm was then melted and kneaded by a kneader. Thereafter, the melt is 20 g/rnin -62 - 1374203

的速率通過具有30個各具0.3 mm直徑的洞之噴絲板和以 1100 m/min的速率拉伸。 未拉伸之紗藉由傳統方法以3.3的拉伸速率拉伸以獲 得紡液黑染色之紗(56分德士 /24單絲)。 作爲油劑,使用包含58重量份的礦物油、23重量份 十六烷基磺酸鈉、13.5重量份PEG( 13)二油酸酯、4重 量份油醇和2.5重量份的油酸鉀之塗油劑A ’。 油劑係以油環輥方法應用於0.7重量%之量,以黑染 之紗的重量爲基準。 然後,使用在圖6所顯之用於評估纖維開纖寬度的裝 置測量上述黑染色紗之纖維開纖寬度(W)。 在圖6中,數字表示如下: 1 :紡液黑染色之紗 2 :進枓輥 3 :開纖纖維的電極 4 :導紗器 5 :輸送輕 W :纖維開纖寬度 L :開纖纖維的長度。 在這個測量中,L爲150 mm。施用至電極的電壓爲 〇‘7 kV,充電電壓爲0.5 KV,及紗運行速率爲15 m/min 實例1 8 -63-The rate was drawn through a spinneret having 30 holes each having a diameter of 0.3 mm and at a rate of 1100 m/min. The undrawn yarn was drawn at a draw rate of 3.3 by a conventional method to obtain a spun black dyed yarn (56 dtex / 24 monofilament). As an oil agent, a coating comprising 58 parts by weight of mineral oil, 23 parts by weight of sodium hexadecylsulfonate, 13.5 parts by weight of PEG(13) dioleate, 4 parts by weight of oleyl alcohol and 2.5 parts by weight of potassium oleate is used. Oil agent A '. The oil agent was applied in an amount of 0.7% by weight in an oil ring roll method based on the weight of the black dyed yarn. Then, the fiber opening width (W) of the above black dyed yarn was measured using the apparatus for evaluating the fiber opening width as shown in Fig. 6. In Fig. 6, the numerals are expressed as follows: 1: Spinning black dyed yarn 2: Feeding roller 3: Opening fiber electrode 4: Yarn feeder 5: Transporting light W: Fiber opening width L: Fiber-opening fiber length. In this measurement, L is 150 mm. The voltage applied to the electrode was 〇 ‘7 kV, the charging voltage was 0.5 KV, and the yarn running rate was 15 m/min. Example 1 8 -63-

//.- l 1374203 以如實例1 7相同的方式製造複合紗,除了碳黑在濃 色體中的量變成30重量%以外。 比較例18 以如實例1 7相同的方式製造複合紗,除了使用油劑 C,其包含60重量份的礦物油,10重量份作爲抗靜電劑 的十六烷基磺酸鈉,20.5重量份作爲乳化劑的PEG ( 13) H二油酸酯和9.2重量份油醇,代替油劑a’以外。 比較例19 以如實例1 7相同的方式製造複合紗,除了油劑a ’以 1 . 5重量%的量應用至紗以外。 實例19 以如實例1 7相同的方式製造複合紗,除了使用油劑 • B,其包含50重量份的辛酸2-乙基己酯,7重量份的烷基 修正之矽酮油,23重量份的十六烷基磺酸鈉和20重量份 的POE烷基苯基醚,代替油劑a ’以外。 油劑A’、B和C的成分槪述在表10中。 -64 - 1374203 孤 1. ifj ~ j .//.- l 1374203 A composite yarn was produced in the same manner as in Example 17 except that the amount of carbon black in the concentrate became 30% by weight. Comparative Example 18 A composite yarn was produced in the same manner as in Example 17 except that Oil C was used, which contained 60 parts by weight of mineral oil, 10 parts by weight of sodium cetylsulfonate as an antistatic agent, and 20.5 parts by weight. Emulsifier PEG (13) H dioleate and 9.2 parts by weight of oleyl alcohol, in place of oil a'. Comparative Example 19 A composite yarn was produced in the same manner as in Example 17 except that the oil a' was applied to the yarn in an amount of 1.5% by weight. Example 19 A composite yarn was produced in the same manner as in Example 17 except that an oil agent B was used, which contained 50 parts by weight of 2-ethylhexyl octanoate, 7 parts by weight of an alkyl-modified anthrone oil, and 23 parts by weight. Sodium cetylsulfonate and 20 parts by weight of POE alkylphenyl ether, in place of the oil a'. The components of the oils A', B and C are summarized in Table 10. -64 - 1374203 Lonely 1. ifj ~ j .

表1 0 L 成分 油劑A’ 油劑B 油劑C 油成分 礦物油 58 60 辛酸2-乙基己基酯 50 烷基修正之矽酮油 7 抗靜電劑 十六烷基磺酸鈉 23 23 10 乳化劑 PEG ( 13)二油酸酯 13.5 20.5 油醇 4 9.2 P0E烷基苯基醚 20 添加劑 油酸鉀 2.5 0.3Table 1 0 L component oil agent A' oil agent B oil agent C oil component mineral oil 58 60 2-ethylhexyl octoate 50 alkyl modified ketone oil 7 antistatic agent sodium cetyl sulfonate 23 23 10 Emulsifier PEG ( 13) Dioleate 13.5 20.5 Olefin 4 9.2 P0E Alkyl Phenyl Ether 20 Additive Potassium Oleate 2.5 0.3

所使用的油劑之量,複合紗之電阻和纖維開纖寬度槪 述在表1 1中。 表1 1 實例號 油劑 油劑之量 (重量%) 電阻 (χ108Ω) 纖維開纖寬度 (mm) 黑度 L* 實例17 A 0.7 0.7 5-20 16.7 實例18 A 0.7 0.6 5-11 16.8 實例19 B 0.7 0.2 5-9 16.7 比較例18 C 0.7 19 3-5 16.7 比較例19 A 1.5 0.03 0 16.7 從表11所示之結果可知,當使用油劑時,該等紡液 黑染色之纖維被連續開纖。因此,纖維開纖寬度增加。然 而’當油劑的量很小或太大時,該等纖維不能充份地被開 纖。 實例20 -65- 1374203The amount of the oil agent used, the resistance of the composite yarn and the fiber opening width are described in Table 11. Table 1 1 Example No. Oil agent amount (% by weight) Resistance (χ108Ω) Fiber opening width (mm) Blackness L* Example 17 A 0.7 0.7 5-20 16.7 Example 18 A 0.7 0.6 5-11 16.8 Example 19 B 0.7 0.2 5-9 16.7 Comparative Example 18 C 0.7 19 3-5 16.7 Comparative Example 19 A 1.5 0.03 0 16.7 From the results shown in Table 11, it is understood that when an oil agent is used, the fibers dyed by the black liquor are continuously Open the fiber. Therefore, the fiber opening width is increased. However, when the amount of the oil agent is small or too large, the fibers are not sufficiently opened. Example 20 -65- 1374203

爲了測定接地環形狀,接地環的後端和電極的紗出口 之位置關係和電極的長度對以纖維開纖裝置纖維開纖的程 度之影響,在下列條件下測量複絲的纖維開纖之程度:In order to determine the shape of the grounding ring, the positional relationship between the rear end of the grounding ring and the yarn exit of the electrode and the length of the electrode are measured by the degree of fiber opening of the fiber opening device, and the degree of fiber opening of the multifilament is measured under the following conditions. :

- 溫度:2 5 °C- Temperature: 2 5 °C

—濕氣:70%RH 一 複絲:聚對苯二甲酸乙二酯 56分德士/24單絲 - 複絲在電極中的運行速率:0.17 m/sec (錠子的 •旋轉速度:9200 rpm ) 一 複絲的張力:1 gf- Moisture: 70% RH - Multifilament: Polyethylene terephthalate 56 dB / 24 monofilament - Operating speed of multifilament in the electrode: 0.17 m / sec (rotary speed of the spindle: 9200 Rpm ) The tension of a multifilament: 1 gf

- 應用至電極的電壓:-5.0 kV • 結果槪述在表12、13和14中。 表12 接地環之(尖端內徑)X (後端內徑)X (在尖端和後端之間的距離)的 變化。 _ 裝置號 1 2 3 4 接地環的大小(mm) 20x12x5 16x8x12 10x6x9 6x4x5 結果·η A A B C 電極長度:35 mm 相對於紗運行的方向從接地環之後端到電極的紗出口之距離:4mm 注解:*1) A :紗被開纖爲複絲在開纖之前的直徑(0.2mm)的至少20 倍(4 mm ) 0 B :紗被開纖爲複絲在開纖之前的直徑(〇.2mm)的5到20倍(1 到 4 mm)。 C :紗簡直不能開纖。紗只有被開纖爲複絲在開纖之前的直徑( 0.2mm)的 1 到 5 倍(0.2 至!I 1mm)。 從報告於表12之結果可知,當電極具有35 mm的長 -66- 1' 1'- Voltage applied to the electrode: -5.0 kV • The results are summarized in Tables 12, 13 and 14. Table 12 Variation of the grounding ring (tip inner diameter) X (rear end inner diameter) X (distance between the tip end and the rear end). _ Device number 1 2 3 4 Size of grounding ring (mm) 20x12x5 16x8x12 10x6x9 6x4x5 Result · η AABC Electrode length: 35 mm Distance from yarn running direction from the rear end of the grounding ring to the yarn exit of the electrode: 4 mm Note: * 1) A: The yarn is opened to at least 20 times (4 mm) in diameter (0.2 mm) before the opening of the multifilament. 0 B : The yarn is opened to the diameter of the multifilament before opening (〇.2mm) 5 to 20 times (1 to 4 mm). C: The yarn is simply not open. The yarn is only 1 to 5 times (0.2 to !I 1 mm) of the diameter (0.2 mm) of the multifilament before opening. From the results reported in Table 12, when the electrode has a length of 35 mm -66-1' 1'

Μ_ 1374203 度及電極的紗出口放置在相對於紗運行的方向距離接地環 之後端4 mm處,除了 4號裝置以外複絲可被很好地開纖。 表13 電極的紗出口距離接地環後端之距離的變化。 裝置號 5 6 7 δ 紗出口的距離*n (mm) + 15 +6 ±0 -6 結果% B A B C 電極長度:35 mm 接地環之(尖端內徑)X (後端內徑)X (在尖端和後端之間的距離 )* 20 X 12 X 5 mm 注解:*1) “+”表示紗運行方向的距離和表示紗運行反方向的距離》 *2)參見表1之註解*1)。 從報告於表1 3之結果可知,在電極具有50 mm長度 和接地環具有2〇 X 12 X 5 mm的(尖端內徑)x(後端內 徑)X (在尖端和後端之間的距離)之情形中,當電極的 紗出口放置在相對於紗運行方向距離接地環後端〇到1 2 mm處時,複絲可被很好地開纖。然而,當電極的紗出口 放置在-6mm處時,複絲不被開纖。 表14 電極長度的變化 裝置號 9 10 11 12 電極長度(mm) 60 45 30 10 結果 A A B C 接地環之(尖端內徑)X (後端內徑) x(在尖端和後端之間的距離): 20 X 12x5 mm 接地環之後端電極的紗出口的距離:10 mm 註解:*1)參見表1之註解*1)。 -67- 1374203 / , 從報告於表14之結果可知’在其中接地環之(尖端 內徑)x(後端內徑)x(在尖端和後端之間的距離)爲 20 X 12 X 5 mm和電極的紗出口距離接地環後端之距離爲 10 mm之情形中,當電極具有30至60 mm長度時’複絲 可被很好地開纖。然而,當電極具有mm長度時’複 絲不被開纖。 【圖式簡單說明】 圖1A和1B分別顯示根據本發明第一個和第三個觀 β點之複合紗的橫截面圖。 圖2爲根據本發明之製備複合紗的裝置之槪要圖。 圖3爲根據本發明纖維開纖裝置的第一個具體實施例 之槪要橫截面圖。 ' 圖4爲根據本發明纖維開纖裝置的第二個具體實施例 -之電壓施加電極和硬管之放大槪要橫截面圖。 圖5槪要地顯示實施例1 2中所製造之複合紗的橫截 面圖。 圖6槪要地顯示一種評估實例中所使用之絲的纖維開 φ纖寬度(W)的裝置。 元件符號說明 圖1Α及1Β 12 複絲 13 短纖維 圖2 1 後輥 2 托架Μ _ 1374203 degrees and the yarn exit of the electrode is placed 4 mm from the rear end of the grounding ring with respect to the running direction of the yarn. The multifilament can be well opened except for the No. 4 device. Table 13 shows the change in the distance between the yarn exit of the electrode and the rear end of the ground ring. Device number 5 6 7 δ Yarn exit distance *n (mm) + 15 +6 ±0 -6 Result % BABC electrode length: 35 mm Grounding ring (tip inner diameter) X (rear end inner diameter) X (at the tip Distance between the rear end and the rear end) * 20 X 12 X 5 mm Note: *1) "+" indicates the distance in the running direction of the yarn and the distance indicating the reverse direction of the yarn running. *2) See note 1 in Table 1 *1). As can be seen from the results reported in Table 13, the electrode has a length of 50 mm and the grounding ring has a (tip inner diameter) x (end inner diameter) X of 2 〇 X 12 X 5 mm (between the tip and the back end) In the case of distance, the multifilament can be well opened when the yarn exit of the electrode is placed at a distance of 12 mm from the rear end of the grounding ring with respect to the running direction of the yarn. However, when the yarn exit of the electrode was placed at -6 mm, the multifilament was not opened. Table 14 Variation of electrode length Device number 9 10 11 12 Electrode length (mm) 60 45 30 10 Result AABC Grounding ring (tip inner diameter) X (rear end inner diameter) x (distance between tip and back end) : 20 X 12x5 mm Distance at the end of the yarn at the end of the grounding ring: 10 mm Note: *1) See note 1 in Table 1 *1). -67- 1374203 / , from the results reported in Table 14, 'where the grounding ring (tip inner diameter) x (rear end inner diameter) x (distance between the tip end and the rear end) is 20 X 12 X 5 In the case where the mm and the yarn exit of the electrode are 10 mm from the rear end of the grounding ring, the multifilament can be well opened when the electrode has a length of 30 to 60 mm. However, when the electrode has a length of mm, the multifilament is not opened. BRIEF DESCRIPTION OF THE DRAWINGS Figs. 1A and 1B are cross-sectional views showing composite yarns of the first and third observation points in accordance with the present invention, respectively. Figure 2 is a schematic view of an apparatus for preparing a composite yarn in accordance with the present invention. Figure 3 is a schematic cross-sectional view of a first embodiment of a fiber opening device in accordance with the present invention. Figure 4 is an enlarged cross-sectional view showing the voltage application electrode and the hard tube of the second embodiment of the fiber opening device according to the present invention. Fig. 5 schematically shows a cross-sectional view of the composite yarn produced in Example 12. Fig. 6 schematically shows a device for evaluating the fiber opening width (W) of the filament used in the example. Component symbol description Figure 1Α and 1Β 12 Multifilament 13 Short fiber Figure 2 1 Rear roller 2 Bracket

-68- S 1374203 Γ ..ill-68- S 1374203 Γ ..ill

3 4 5 6 7 8 9 10 前輥 蝸形導絲器 鋼絲圈 纖維開纖電極 導紗環 紆子 導紗器 繞線機 圖3 1 纖維開纖裝置 2 主體 3 電極 3 A 電極的紗入口 3 B 電極的紗出口 4 電源 5 蓋構件 6 接地環 6A 接地環後端 6 B 接地環前端 圖4 3 電壓供應電極 3 B 紗出口 -69- 1374203 μ 73 4 5 6 7 8 9 10 Front roller snail guide wire traveler fiber open fiber electrode guide ring tweezer yarn guide winder Figure 3 1 fiber fiber opening device 2 body 3 electrode 3 A electrode yarn inlet 3 B electrode outlet 4 power supply 5 cover member 6 grounding ring 6A grounding ring rear end 6 B grounding ring front end Figure 4 3 voltage supply electrode 3 B yarn outlet -69- 1374203 μ 7

7B 圖6 1 2 3 « 4 57B Figure 6 1 2 3 « 4 5

WW

• L 硬管 紗出口 紡液黑染色之紗 進枓輥 開纖纖維的電極 導紗器 輸送輥 纖維開纖寬度 開纖纖維的長度 -70• L hard tube yarn exit Spinning black dyed yarn Feeding roller Opening of fiber-opening fiber yarn feeder Conveying roller Fiber opening width Length of fiber-opening fiber -70

Claims (1)

rrf,Rrf, 1374203 1. 一種製造複合紗的方法,其包含步驟:電開纖合成纖 維的複絲和與僅在前輥前拉伸的不連續纖維纏結,其中藉由 控制供應張力或纖維開纖電壓或藉由使用特殊導紗器以使該 複絲和該不連續纖維之混合層集中在複合紗中心,使該複絲 的開纖寬度變窄’而該不連續纖維包圍在中心之混合層,且 其中該複合紗具有至少1 mm的絨毛長度之200到900個絨 毛/10 m的起毛率; 其中該合成纖維爲至少一種選自聚酯纖維、聚對苯二甲 酸丙二酯纖維、聚醯胺纖維、聚烯烴纖維、聚丙烯腈纖維和 聚對苯二甲酸丁二酯纖維的合成纖維; 該合成纖維的複絲具有11到Π0分德士的細度; 該合成纖維的複絲的每個單絲具有〇.丨到6.6分德士的 細度; 且該不連續纖維爲至少一種選自羊毛、棉花、絲、麻、 合成纖維切斷纖維'人造短纖維和乙酸酯切斷纖維的纖維。 2 · —種連續和不連續纖維複合紗,其包含合成纖維和不 連續纖維的複絲,其纖維被開纖和混合,其中該複合紗具有 一種致使該複絲層和該不連續纖維層螺旋纏繞之結構,及在 每個螺旋層中’該複絲層存在於外側上而該不連續纖維層存 在於內側上; 其中該合成纖維爲至少一種選自聚酯纖維、聚對苯二甲 1374203 酸丙二酯纖維、聚醯胺纖維、聚烯烴纖維、聚丙烯腈纖維和 聚對苯二甲酸丁二酯纖維的合成纖維; 該合成纖維的複絲具有Π到1 1 0分德士的細度; 該合成纖維的複絲的每個單絲真有0.1到6.6分德士的 細度; 且該不連續纖維爲至少一種選自羊毛 '棉花、絲、麻、 合成纖維切斷纖維、人造短纖維和乙酸酯切斷纖維的纖維。 3. 如申請專利範圍第2項的複合紗’其中該不連續纖維 之量爲從3 5到9 5重量%,以複合紗之全部重量爲基準。 4. 如申請專利範圍第2項的複合紗,其中該螺旋的方向 爲順時針方向。 5 ·如申請專利範圍第2項的複合紗,其中該螺旋形的方 向爲反時針方向。 6. ~種製造複合紗的方法,其包含步驟:電開纖之合成 纖維的複絲和與僅在前輥前拉伸的不連續纖維纏結,其中該 不連續纖維之毛的最大開纖寬度Η和該連續纖維複絲於纏 結點的最大開纖寬度h具有一種該複絲和該不連續纖維纏結 以致於寬度Η的邊緣點到寬度h的邊緣點之距離被改變爲 寬度Η之最大値的1 〇到9 0 %之關係; 其中該合成纖維爲至少一種選自聚酯纖維'聚對苯二甲 酸丙二酯纖維、聚醯胺纖維、聚烯烴纖維、聚丙烯腈纖維和 聚對苯二甲酸丁二酯纖維的合成纖維; 該合成纖維的複絲具有Π到110分德士的細度; 該合成纖維的複絲的每個單絲具有〇 · 1到6 · 6分德士的 S -2- 1374203 細度; 且該不連續纖維爲至少一種選自羊毛、棉花、絲、麻、 合成織維切斷纖維、人造短纖維和乙酸酯切斷纖維的纖維。 7·—種機織織品,其包含如申請專利範圍第2_5項中任 —項之連續和不連續纖維複合紗或如申請專利範圍第6項之 方法製造之連續和不連續纖維複合紗,和具有5〇〜197 ec/em2/sec之透氣性。 Ο 8 ·如申請專利範圍第7項的機織織品,其爲平紋織品。 9 ·如申請專利範圍第8項的機織織品,其中該平紋織品 具有從3 5到4 7範圍內的經、緯紗之平均密度係數。 1 0 ·如申請專利範圍第7項的機織織品,其爲斜紋織品 Q 11.如申請專利範圍第1 〇項的機織織品,其中該斜紋織 品具有從45到60範圍內的經、緯紗之平均密度係數。 1 2.如申請專利範圍第7項的機織織品,其中該連續和 不連續纖維複合紗包含合成纖維和不連續纖維的複絲,其被 纖維開纖和混合。 1374203 第092131117號專利申請案 中文圖式修正頁 民國100年1月17日修正 ρΐϋΤΤΓΤΓ—'.〜…·—更)正替換頁|1374203 1. A method of making a composite yarn comprising the steps of: entanglement of a multifilament of an electrically opened synthetic fiber and discontinuous fibers stretched only prior to the front roll, wherein by controlling the supply tension or fiber opening voltage or By using a special yarn guide to concentrate the mixed layer of the multifilament and the discontinuous fiber in the center of the composite yarn to narrow the opening width of the multifilament, and the discontinuous fiber surrounds the mixed layer in the center, and Wherein the composite yarn has a fluffing ratio of from 200 to 900 fluff//10 m of a pile length of at least 1 mm; wherein the synthetic fiber is at least one selected from the group consisting of polyester fiber, polytrimethylene terephthalate fiber, and polyamidoamine. a synthetic fiber of a fiber, a polyolefin fiber, a polyacrylonitrile fiber, and a polybutylene terephthalate fiber; the multifilament of the synthetic fiber has a fineness of 11 to 10,000 tex; each of the multifilaments of the synthetic fiber The monofilament has a fineness of 6.6. 丨 to 6.6 tex; and the discontinuous fiber is at least one selected from the group consisting of wool, cotton, silk, hemp, synthetic fiber staple fiber 'synthetic staple fiber and acetate cut fiber fiber. 2 - a continuous and discontinuous fiber composite yarn comprising a multifilament of synthetic fibers and discontinuous fibers, the fibers of which are opened and mixed, wherein the composite yarn has a spiral that causes the multifilament layer and the discontinuous fiber layer to spiral a structure of winding, and in each of the spiral layers, 'the multifilament layer is present on the outer side and the discontinuous fiber layer is present on the inner side; wherein the synthetic fiber is at least one selected from the group consisting of polyester fiber and polyparaphenylene 1374. Synthetic fiber of acid propylene diester fiber, polyamide fiber, polyolefin fiber, polyacrylonitrile fiber and polybutylene terephthalate fiber; the multifilament of the synthetic fiber has a fineness of 110 to 10 cents Degree; each monofilament of the multifilament of the synthetic fiber has a fineness of 0.1 to 6.6 decibels; and the discontinuous fiber is at least one selected from the group consisting of wool 'cotton, silk, hemp, synthetic fiber staple fiber, artificial short Fibers and acetate cut fibers of the fibers. 3. The composite yarn of claim 2, wherein the amount of the discontinuous fibers is from 35 to 95% by weight based on the total weight of the composite yarn. 4. The composite yarn of claim 2, wherein the direction of the spiral is clockwise. 5. The composite yarn of claim 2, wherein the direction of the spiral is counterclockwise. 6. A method for producing a composite yarn comprising the steps of: entanglement of a multifilament of an electrically opened synthetic fiber and discontinuous fibers stretched only before the front roll, wherein the maximum opening of the hair of the discontinuous fiber The width Η and the maximum opening width h of the multifilament of the continuous fiber at the entangled point have a tangling of the multifilament and the discontinuous fiber such that the distance from the edge point of the width Η to the edge point of the width h is changed to the width Η The relationship between the maximum enthalpy of 1 〇 and 90%; wherein the synthetic fiber is at least one selected from the group consisting of polyester fiber poly (trimethylene terephthalate fiber), polyamide fiber, polyolefin fiber, polyacrylonitrile fiber, and a synthetic fiber of polybutylene terephthalate fiber; the multifilament of the synthetic fiber has a fineness of up to 110 dtex; each monofilament of the multifilament of the synthetic fiber has a 〇·1 to 6 · 6 Texa S -2- 1374203 fineness; and the discontinuous fiber is at least one fiber selected from the group consisting of wool, cotton, silk, hemp, synthetic woven staple fibers, staple fibers, and acetate cut fibers. a woven fabric comprising continuous and discontinuous fiber composite yarns as claimed in any of claims 2 to 5 or continuous and discontinuous fiber composite yarns produced by the method of claim 6 of the patent application, and having 5〇~197 ec/em2/sec breathability. Ο 8 · A woven fabric as claimed in claim 7 which is a plain fabric. 9. A woven fabric as claimed in claim 8 wherein the plain weave has an average density coefficient of warp and weft yarns ranging from 35 to 47. 1 0. A woven fabric according to claim 7 of the patent application, which is a twill fabric Q 11. A woven fabric according to the first aspect of the patent application, wherein the twill fabric has an average of warp and weft yarns ranging from 45 to 60 Density factor. 1 2. The woven fabric of claim 7, wherein the continuous and discontinuous fiber composite yarn comprises a multifilament of synthetic fibers and discontinuous fibers which are opened and mixed by the fibers. 1374203 Patent application No. 092131117 Chinese figure correction page Correction of January 17, 100 Republic of China ρΐϋΤΤΓΤΓ—'.~...·—more) replacement page| 750464 圖1A750464 Figure 1A 圖1B ’Figure 1B ’ 1212 13 1374203 柒、(一)、本案指定代表圖為:第1A圖 (二)、本代表圖之元件代表符號簡單說明: 1 2 :複絲 13 :短纖維13 1374203 柒, (1), the representative representative of the case is: Figure 1A (2), the representative symbol of the representative figure is a simple description: 1 2: Multifilament 13: Short fiber % 捌、本案若有化學式時,請揭示最能顯示發明特徵的化學 、 式:無 S% 捌 If there is a chemical formula in this case, please reveal the chemistry that best shows the characteristics of the invention. -4--4-
TW092131117A 2002-11-11 2003-11-06 Composite yarn of long and short fibers, method for producing the same, cloth or fabric comprising the same and fiber-opening apparatus for producing composite yarn TWI374203B (en)

Applications Claiming Priority (10)

Application Number Priority Date Filing Date Title
JP2002327043A JP4408619B2 (en) 2002-11-11 2002-11-11 Opening synthetic fiber
JP2002336258A JP3904152B2 (en) 2002-11-20 2002-11-20 Long / short composite spun yarn and method for producing the same
JP2002344436A JP3867912B2 (en) 2002-11-27 2002-11-27 Long / short composite spun yarn and its production method
JP2003088079A JP3823935B2 (en) 2003-03-27 2003-03-27 Lightweight fabric
JP2003088080A JP3823936B2 (en) 2003-03-27 2003-03-27 Lightweight fabric
JP2003100481A JP3962994B2 (en) 2003-04-03 2003-04-03 Long / short composite spun yarn and method for producing the same
JP2003100479A JP3818514B2 (en) 2003-04-03 2003-04-03 Acrylate woven and knitted fabrics using long and short composite spun yarns
JP2003176288A JP3947975B2 (en) 2003-06-20 2003-06-20 Fabrics and uses made of composite spun yarn
JP2003176287A JP4038769B2 (en) 2003-06-20 2003-06-20 Long / short composite spun yarn
JP2003289868A JP4127154B2 (en) 2003-08-08 2003-08-08 Opening device for composite spinning

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TWI374203B true TWI374203B (en) 2012-10-11

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KR100752277B1 (en) * 2006-10-02 2007-08-29 안병훈 A textured and mixed yarn and a method of manufacturing the same and a unit for manufacturing the same
KR100806033B1 (en) * 2007-04-18 2008-02-26 김주환 Sanitary cloth made of hemp
CN101892537B (en) * 2009-05-18 2014-08-13 际华三五四二纺织有限公司 Hemp fiber embedded yarn and technology thereof
KR101102070B1 (en) * 2009-11-11 2012-01-04 (주) 우일실업 Core-Spun Yarn with Wicking and Stability Properties and Manufacturing Methods Thereof
CN102517704B (en) * 2011-12-06 2014-08-27 武汉纺织大学 Clean electrospinning method
CN103835041B (en) * 2013-10-28 2016-08-17 天津工业大学 The mestha aramid fiber composite fibre/aramid filament complex yarn spun based on Seluofle and processing method thereof
CN103835033B (en) * 2014-03-13 2016-02-24 武汉纺织大学 A kind of forward type ring ingot compound spinning method
CN107815769A (en) * 2017-12-13 2018-03-20 苏州东胜化纤纺织有限公司 A kind of multi-functional composite terylene fiber
EP3725923A1 (en) * 2019-04-16 2020-10-21 Calik Denim Tekstil San. Ve Tic. A.S. Composite yarn, fabric comprising the composite yarn, method for producing a composite yarn and arrangement for producing a composite yarn

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ITTO20030890A1 (en) 2004-05-12
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