TWI267151B - Processing method during a package process - Google Patents

Processing method during a package process Download PDF

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TWI267151B
TWI267151B TW093131187A TW93131187A TWI267151B TW I267151 B TWI267151 B TW I267151B TW 093131187 A TW093131187 A TW 093131187A TW 93131187 A TW93131187 A TW 93131187A TW I267151 B TWI267151 B TW I267151B
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Taiwan
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providing
conductive
packaging process
bumps
processing method
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TW093131187A
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TW200612504A (en
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Chien Liu
Meng-Jen Wang
Sheng-Tai Tsai
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Advanced Semiconductor Eng
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Priority to TW093131187A priority Critical patent/TWI267151B/zh
Priority to US11/249,485 priority patent/US20060084199A1/en
Publication of TW200612504A publication Critical patent/TW200612504A/zh
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Publication of TWI267151B publication Critical patent/TWI267151B/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L24/81Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a bump connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/48Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
    • H01L23/488Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
    • H01L23/495Lead-frames or other flat leads
    • H01L23/49517Additional leads
    • H01L23/4952Additional leads the additional leads being a bump or a wire
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16245Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/81Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a bump connector
    • H01L2224/8112Aligning
    • H01L2224/81143Passive alignment, i.e. self alignment, e.g. using surface energy, chemical reactions, thermal equilibrium
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/81Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a bump connector
    • H01L2224/818Bonding techniques
    • H01L2224/81801Soldering or alloying
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/00011Not relevant to the scope of the group, the symbol of which is combined with the symbol of this group
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/0001Technical content checked by a classifier
    • H01L2924/00014Technical content checked by a classifier the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01Chemical elements
    • H01L2924/01029Copper [Cu]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01Chemical elements
    • H01L2924/0105Tin [Sn]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01Chemical elements
    • H01L2924/01079Gold [Au]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01Chemical elements
    • H01L2924/01082Lead [Pb]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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    • H01L2924/013Alloys
    • H01L2924/014Solder alloys

Description

1267151 七、指定代表圖: (一) 本案指定代表圖為··第(二B)圖。 (二) 本代表圖之元件符號簡單說明: 1 〇晶粒 !2 凸塊 14 引腳 16 導電表面 18 刻槽 示發明特徵的化學式·· 八、本案若有化學式時,請揭示最能顯 九、發明說明: 【發明所屬之技術領域】 的結構,特別是 f發明係有關一種晶粒結合至多層板中製作 提供一種可整合晶粒與多層板的複合式結構。 【先前技術】 覆晶封裝製程技術主要是在晶粒所在金屬塾上長成奶凸塊,而於基 板上生成與晶粒凸塊相對應之接點,接著將翻轉之晶粒對準基板上之 接點’將晶粒與基板所有!/〇點進行接合。由於覆晶封裝製程具有良 好電器特性、高輸出/人接點密度,且能縮小IC尺寸增加每片晶圓產 出,已被看好為未來極具潛力之構裝方式。 1267151 覆晶的標準化製程,包括組裝前置作業的凸塊製作(Bumping)、晶圓切 割(Die Saw),以及组裝作業的晶粒接合出⑽出叩)、迴銲、清 洗(Clean)、填膠(Underfill)、膠烘烤固化(Cure)等。其中,於組裝作業 時,係將晶粒經銀膠(EP〇xy)與引線架(Lead F麵雜著,然後用金線 (Au Wire)將晶粒上之輸出/入銲點與引線架上之内引腳連接,用樹脂予 以封合保護以避免受外力破壞。 如第-圖所不,為傳統覆晶進行晶粒回銲時的側面示意圖…般而言, 將晶粒11G轉使得具有凸塊m的表面朝下固定至導線細上未示) 之引腳 114 (lead finger)。 導線木乃1C封裝之^承載體,其觀目前被使_有銅合金及鐵_錄 (Alloy-42)合金。然而’由於凸塊112的材料不斷發展以增進其效能, 因此凸塊112與引腳114的介面上亦導致若干問題產生。問題之一, 疋當凸塊112於畴時,部分的凸塊材料可因流動性的增加或其他介 面作用力(interaction)而擴散至引腳114上。上述的情形造成凸塊ιΐ2 接近引腳114之表面的部分會有細化(neddng)的現象產生,如此會造 成整個封裝轉於信賴麟效能上的損壞。 【發明内容】 ;述者’Y、中,有關封裝覆晶晶粒於導線架上時可能衍 生的效能降低’於此提供—於覆晶晶粒㈣中的處理方法, 1267151 於回銲中利用凸塊本身的重力,可避免凸塊於引腳表面上擴散開 來。 再者’爲了避免凸塊產生細化的現象,於此提供一種覆晶與 導線木封裝時的處理方法,當欲⑽凸塊時,將整個封裝結構翻 轉,使得覆晶晶粒之具有凸塊的表面朝上,湘凸塊本身的内聚力 與覆晶晶粒之重力,可減少凸塊細化的發生。 根據上述之目的’本發明之_實施例,提供一種處理方法, 用於進行―回銲步驟時,首先提供-封裝結構,其包含至少 覆曰曰複數個導電凸塊與—導線架彼此固^。其令覆晶以 -銲墊表面與複數個導電凸塊連接,導線架以一導電表面與 後數個導電凸塊連接,此時銲墊表面係為一與重力方向相同 的方向。_封裝結構之後再回銲被翻轉的封裝結構。 【實施方式】 本發月之實關用不意圖詳細描述如下,在料本發明之實施例時, 表不封裝結翻部份纽大齡並制,财齡此作為有限定的贫 知。此外,在實際的封裝結構與方法中,應包含此結構中其他必 部分。 的 其次,當本發明之實施例圖式中的各元件或結構以單一元件或結構 描述說明時,不應以此作為有限定的認知,即如下之說明未特別強調 1267151 數目上的限制時’本發明之精神與應用範圍可推及多數個元件或結構 並存的結構與方法上。 第一A圖所不為本發明之一實施例進行晶粒接合的側面示意圖。參照 第A圖於曰曰粒1〇欲固定於導線架(圖上未示)之引腳μ的步驟中, 係將阳粒1G轉使得具有凸塊12的表_下,然後固定至引腳“之 一導電表面16上。於一實施例中,晶粒10係為-裸晶,可以為任何 需要封裝的晶粒,例如半導體元件、域測元件或光電元件等等。凸 免2則為錫氣凸塊(s〇lder bump)、金凸塊(神^伽幻或無錫錯凸塊等鲁 等。要說明的是,晶粒10與凸塊之間尚形成一導電結構(圖上未 示),例如凸塊下金屬結構。 其-人’引腳14 ’其材料可以為銅合金或鐵鎳合金為主的材料,利用引 腳末端的導電表面16與凸塊12黏接固定。於一實施例中,尚利用點 膠機點膠(dispensing)的方式將一般_著継於引腳14之導電表面16 上與凸塊Π對應的位置上或周圍形成黏著結構藉以作為後續形成角落魯 鍵結(comer bond),但不限於此。此外,引腳14的幾何形狀,例如具 有刻槽18(notch),並不限於此。 於此固定步驟(mounting process)中,係將包含引腳14的導線架欲固定 的表面朝上(face-up orientation),即與重力方向相反的方向。另一方面, 匕έ凸塊12的晶粒10朝下(face-down orientation),即與重力方白 1267151 相同的方向,兩者黏著固定。於—實施例巾,以麵化(prc_euring)的 方式將兩者黏著固定並形成上述之角落鍵結。 參照第二B _示為本發明之—實施例進行回銲之前_面示意圖。 當欲進行轉時,先行將上額定步驟t的翻結構轉,再進行回 銲的步驟。當整個結構翻轉時,形成晶粒1〇為整個結構的最底部元 件,其具有凸塊12的録墊表® 20朝上,即與重力方向相反的方向。 另一方面,引腳14與凸塊12固定黏著的導電表面16朝下,即與重力 方向相同的方向。當回銲時,溫度升高造成凸塊12的材料之流動性增 加。此時流動性增加的凸塊12因内聚力與重力的作用,會略朝向晶粒 1〇表面集中,由於凸塊下金屬結構的存在與幾何形狀,可以限制流 動性增加的凸塊12不會過度擴散。另一方面,上述情形亦減少凸塊12 擴散於引腳14之導電表面16,進而避免凸塊12於接近介面的部分產 生細化的現象。 根據上述,本發明之一實施例中提供一種封裝製程中之處理方法, 首先提供一晶粒結構及一導線架。晶粒結構具有複數個導電 凸塊,例如锡鉛凸塊或金凸塊,配置於一銲墊表面上,導線 架,例如以鐵/鎳為主材料或以鋼為主,包含複數個導電引腳。 之後,固定,例如以預固化方式,導電凸塊至導電引腳上, 其中銲墊表面20係朝向與重力方向相同的一方向。接著, 轉動被固定的晶粒結構與導線架,使得銲墊表面2〇係朝向 1267151 與重力方向相反的-方向,之後,回銲被轉動的晶粒結構與 導線架。 以上所述之實施例僅係為說明本發明之技術思想及特點,其目的在使 热習此項技藝之人士能夠瞭解本發明之内容並據以實施,當不能以之 限定本發明之專利麵,即大凡依本發明·私精神^之均等變 化或修飾,仍應涵蓋在本發明之專利範圍内。 【圖式簡單說明】 第一圖所示,為傳統覆晶進行晶粒回銲時的側面示专圖。 第二A圖所动本發明之-實施舰行晶轉合賴面示意圖。 第二B騎示為本發明之-實施舰行轉之前_面示意圖。 【主要元件符號說明】 1〇 晶粒 12凸塊 14引腳 16導電表面 18 刻槽 20 銲墊表面 110晶粒 U2凸塊 1267151

Claims (1)

1267151
十、申請專利範圍: 1 · 一種封裝製程中的處理方法,用於進行一回銲步驟時,包含: 提供一封裝結構,其包含至少一覆晶、複數個導電凸塊與一 導線架彼此固定,其中該覆晶以一銲墊表面與該複數個導電凸 塊連接,該導線架以一導電表面與該複數個導電凸塊連接,此 時該導電表面係朝向一與重力方向相反的方向; 翻轉該封裝結構;及 回銲(reflow)該被翻轉的封裝結構。 2·如申請專利範圍第1項所述之封裝製程中的處理方法,其中 該翻轉步驟使得該銲墊表面朝向一與重力相反的方向。 3·如申請專利範圍第1項所述之封裝製程中的處理方法,其中 該提供步驟包含提供複數個錫鉛凸塊作為該複數個導電凸塊。 4·如申請專利範圍第1項所述之封裝製程中的處理方法,其中 該提供步驟包含提供複數個金凸塊作為該複數個導電凸塊。 5·如申請專利範圍第1項所述之封裝製程中的處理方法,其中 該提供步驟包含提供該導線架之複數個鐵/鎳引腳以提供該導 電表面。 12 1267151 6·如申請專利範圍第1項所述之封裝製程中的處理方法,其中 該提供步驟包含提供該導線架之複數個以銅為基本之引腳以提 供該導電表面。 7. 如申請專利範圍第1項所述之封裝製程中的處理方法,其中 該提供步驟包含以點膠方式將複數個黏著結構形成於該導電表 面對應每一該導電凸塊的位置。 8. —種封裝製程中的處理方法,包含: 提供一晶粒結構,該晶粒結構具有複數個導電凸塊配置於一 銲墊表面上; 提供一導線架,該導線架包含複數個導電引腳; 固定該複數個導電凸塊至該複數個導電引腳上,其中該銲墊 表面係朝向與重力方向相同的一方向; 轉動該被固定的晶粒結構與該導線架,使得該銲墊表面係朝 向與重力方向相反的一方向;及 回銲(reflow)該被轉動的晶粒結構與該導線架。 9·如申請專利範圍第8項所述之封裝製程中的處理方法,其中 提供該晶粒結構之步驟包含提供複數個錫鉛凸塊作為該複數個 導電凸塊。 · 13 1267151 10·如申請專利範圍第8項所述之封裝製程中的處理方法,其中 提供該晶粒結構之步驟包含提供複數個金凸塊作為該複數個導 電凸塊。 11·如申請專利範圍第8項所述之封裝製程中的處理方法,其中 提供該導線架之步驟包含提供一鐵/鎳為主材料的該導線架。 12·如申請專利範圍第8項所述之封裝製程中的處理方法,其中 該固定步驟包含以預固化(pre-cure)方式處理該複數個導電凸 塊0 13·如申請專利範圍第8項所述之封裝製程中的處理方法,其中 該固定步驟包含以點膠方式形成複數個黏著結構於每一該導電 引腳上及預固化(pre-cure)方式處理該複數個導電凸塊。 1267151 L...—….a… ....... 112 112 110 Γ 114 114 第一圖
第二A圖 18 18
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