TWI233231B - Cathode material with nano-oxide layer on the surface and the produce method - Google Patents

Cathode material with nano-oxide layer on the surface and the produce method Download PDF

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Publication number
TWI233231B
TWI233231B TW092136842A TW92136842A TWI233231B TW I233231 B TWI233231 B TW I233231B TW 092136842 A TW092136842 A TW 092136842A TW 92136842 A TW92136842 A TW 92136842A TW I233231 B TWI233231 B TW I233231B
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Taiwan
Prior art keywords
oxide layer
battery
manufacturing
item
nano
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TW092136842A
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English (en)
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TW200522422A (en
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Mau-Huang Liou
Jin-Ming Chen
Tz-Hua Jeng
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Ind Tech Res Inst
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Priority to TW092136842A priority Critical patent/TWI233231B/zh
Priority to US10/866,840 priority patent/US20080299392A1/en
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Publication of TWI233231B publication Critical patent/TWI233231B/zh
Publication of TW200522422A publication Critical patent/TW200522422A/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
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1233231 玖、發明說明: 【發明所屬之技術領域】 •本發明係關於一種表面具奈米氧化層之電池正極材料 及製法,尤其係指一種可有效提昇鋰電池安全性之表面具 奈米氧化層質之電池正極材料及製法。 【先前技術】 鋰電池之咼容量正極材料不僅會影響電池性能之優劣 ,亦為決定電池安全性之重要因素。因此,優異的鋰電池 正極材料除了克電容量要高之外,其材料的熱穩定性亦十 为重要。亦即,材料的安全性優異,始可用做為正極材’料 。被視為未來新的正極材料短錄氧化物(LiNi〇2 )雖然具 有间克電容置,但其安全性差,因此短期之内很難被加以 應用。而鋰錳氧化物(LiMn2〇4)雖然安全性佳,但其克 電容量較低,約為1 1 〇 m A h/g,較另一正極材料之 魏始鎳氧化物(LiCoNi〇2 )低上4 0%〜4 5%之克電容 量。另外,雖鋰鈷氧化物(LiCo〇2 )為目前市場之主流, 但其價格昂貴,雖電量適中,其性能提昇已達極限,而未 來的行動通訊電子產品所需之鋰離子電池的體極能量密度 需求大於4 0 〇Wh/L,而鋰鈷氧化物之體積能量密度 僅達3 2 0 W h/L〜3 5 0 W h/L,故已無性能提昇 空間。 鐘始鎳氧化物(LiCoNi〇2)正極材料是目前全世界尚 未商品化之材料,其主要關鍵仍在於其安全性問題尚未解 決,一般國際研究單位或材料製造商主要是將含有鋁或鎮 1233231 之金屬離子植入鋰鈷鎳氧化物材料的結構中( UComO2),此法雖可提升材料的安全性,但卻會降低材 料的克電容量,並使内阻提高,因此大電流充放電能力不 佳。亦有學者將燒結好的鋰鈷鎳氧化物表面覆蓋一層微米 尺寸的金屬氧化物,但由於其是利用二次燒結方法,使表 面形成有微米級之金屬氧化層,因此會有明顯的界面阻2 及大的非儲電活性區域,故同樣會有電容量降低、内阻提 高及壽命、大電流充放電能力變差之問題。 綜上所述,鋰鈷鎳氧化物(LicoN102)將為未來可;實 用之電池正極材料主流,僅是其安全性及内阻問題仍有待 ㈣,即可取代目前既有之鋰電池正極㈣,而成為一種 具南克電容量及體積能量密度之電池正極材料。 【發明内容】 本發明人有鑑於此,乃積極著手從事研究,以期可提 供二種能提昇正極材料安全性之電池正極材料,經過不斷 的試驗及努力,終於開發出本發明。 本發明的主要目的在於提供一種可有效提昇鋰電池安 全性之表面改質之電池正極材料及製法。 為了達到上述發明目的,本發明乃採取以下之技術手 段予以達成中本發明包含有正極材料及形成於正極材 料表面奈米層大小為i Q nmH Q ◦ nm之金屬氧化物 Ο 本發明之製法包括有: 含浸步冑:該含浸步驟是將正極材料先驅#置入含有 1233231 金屬離子之表面改質劑中; :乂驟該除水步驟是將表面改質劑之水分以加熱 屬離=方式除去,使得正極材料先驅物表面均勻覆蓋有金 雜乂驟該燒結步驟係以氫氧化鐘與上述附有金屬 之正極材料先驅物—同置入燒結爐中,以7 〇 〇〜 屬=進行燒結6〜24小時,以生成表面含有奈米金 屬虱化層之正極材料。 ^由上述之結構及方法,本發明能在正極材料表面形 成:層,米金屬氧化層’利用此—奈米金屬氧化層可以增 ^ ,女全性,且由於奈米金屬氧化層之非館電活性區域 放::六因此可具有高克電容量、循環壽命長及大電流充 放電施力佳之特性。 【實施方式】 本發明包含有正極材料及形成於正極材料表面,奈米 層大小為10nm〜1〇〇nm之金屬氧化物。 ^ 請參看第一圖所示,本發明之製法包括有·· 含浸步驟(10) ··該含浸步驟(1〇)是將正極材 枓先驅物置入含有金屬離子之表面改質劑中; •除水步驟(1 1):該除水步驟(1 1)是將表面改 貝劑之水分除去,使得正極材料先驅物表面 屬離子; 復盍有金 燒結步驟(1 2 ):該燒結步驟(工2 )係以氣氧化 鐘與上述附有金屬離子之正極材料先驅物一同置入燒結爐 1233231 中進行燒結,以生成表面含有奈米金屬之正極材料。 上述先驅物為C〇xNii-x(〇H),其中X為〇 =1 ;上述之表面改質劑可以為氫氧化鎂、氫氧化認、氯 氧化鋁、硝酸錳、氣化鈦、硝酸鎵等金屬塩類。 【實施例】 1、 鋰鈷鎳氧化物(LiCoNi02)的製作: 使用粒徑大小約為9 之c〇〇 2N i 〇 8 (〇H) 2 為反應先驅物,在含浸步驟(i 〇 )時,將其加入表面改 質劑的氫氧化鎂(Mg (OH) 2)之水溶液中,在於,除 水步驟(1 1 )中以加熱、蒸發之方式將水分去除,使得 反應先驅物表面均勻覆蓋有氫氧化鎂,於燒結步驟(丄2 )寸將氫氧化鐘(Li〇H.H2〇)與該反應先驅物 混合,其中鋰:鎂:鈷:鎳的比例為1 · 〇 5 : 〇 · 〇 1 : 〇 · 2 : 0 . 8,將該混合物於氧氣氣氛之燒結爐中以7 5 〇°C燒結1 6小時即可得到表面含有約丄5 nm2鎂金屬 氧化層的本發明之鋰鈷鎳氧化物材料。 比較例之純鋰鈷鎳氧化物(LicoNi〇2)的製作〔使用 粒徑大小約為9 之co〇 2N i 〇 8 (〇H) 2為反應 先驅物,將其與氫氧化鋰(L i〇η · Η 2〇)混合,其 中鐘··始··鎳的比例為1 · 0 5 : 0 · 2 : 〇 · 8,將該混 合物於氧氣或大氣氣氛之燒結爐中以7 5 〇 °c燒結1 6小 時即可得到純鎳鈷鋰氧化物材料 2、 錢幣電池的製作及測試: 首先製作陰極板,將本發明之鋰鈷鎳氧化物、石墨及 1233231 ’導電物為KS —6 (Timcai公司生產),黏著劑 為P V D F ’上述鋰鈷鎳粉體、導電物及黏著劑之比例為 8 5 : 1 〇 : 5 ;負極材料為M c M b ( _咖。 ππ⑽bead),黏著劑為”Df,兩者比例為 。將上述混合粉體以混漿程序製成聚料,將正極聚料塗布 在紹fl基材上’負㈣料塗布在㈣基材上,經過烘乾、 礙壓後製成正、負極極板。方形電池組裝程序乃是以手動 捲繞機將極板捲成電極卷後,在其側面及底部貼上膠帶, 將其裝罐加絕緣片,經過焊柄、雷射焊接端蓋、抽真空後 灌入電解液、文全閥封焊、清洗後即成為方形電池。電池 壓碎安全測試是將電池充電至4.2 V,以圓棒平面(直 徑為25mm)壓注電池’施以l7.2Mpa之壓力後 立刻放鬆夾頭。電池鑽孔安全測試是將電池充電至4. 2 V ’以直徑2mm之鑽頭、snn ” 貝 bUOrpmi轉速鑽穿電池 所述 傳統純錄聽氧化物材料之方形電池製作及測試如上 結果· 請參看第二B圖所示,本發明之鋰鈷鎳氧化物材料的 粉體表面TEM圖可觀察到粉體表面有—層丄5nm〜2 5 n m不同於晶粒結構之金屬氧化層,局部元素分析該奈 米金屬氧化層是含有鎂元素;而第二A圖所示之習用結構 則無法觀察到晶粒表面之金屬氧化層。 請參看第三圖所示,鐘钻鎳氧化物/鐘的錢幣電池以 1233231 〇· 1 C放電具有1 9 6mAh / g (充電至4.2V)的 克電容量,若以5 C放電仍具有1 5 5mAh/g (充電 至4· 2 V)的克電容量,因此可證明奈米表面改質之本 發明的鈹鈷鎳氧化物材料具有大電流放電能力。 請參看第四圖所示,以0.5C放電經過200次的 充電循環後’本發明較有較高之電容量。 請參看第五圖所示,比較本發明及習用結構之D S C 放熱,除了以分解溫度作參考外,最重要的是比較分解時 所釋放的熱量,習用結構所釋放的熱量大於3 5 0焦耳,/ 克’相對於本發明而言為三倍的熱量釋放,因此就安全性 上,本發明較習用結構安全。 經過電池壓碎及鑽孔測試,習用結構之電池會產生火 花及煙霧’無法通過安全測試,而本發明之電池在測試中 並無火彳匕及煙霧產生,更無爆炸現象,而電池表面最高溫 亦僅有1 0 〇 °c左右,因此可通過安全測試。關於本發明 及習用結構比較如下表所示: 分解 溫度(°c) 釋放 熱量 (焦耳 /克) 壓碎 測試 鑽孔 測試 習用 結構 206 大於 350 失敗 失敗 1233231 最大溫 最大 度大於300 溫度大於 °C 300。。 本發 小於 通過 通過 明 208 100 隶大溫 最大 度 liot 溫度90°C 另外’本發明不僅可利用在鋰鈷鎳氧化物材料,其他 關於鋰鈷氧化物(LixCo〇2)、鋰錳氧化物(LixMny〇4)、或含 其他金屬成分之鋰鈷鎳氧化物、鋰鈷氧化物、鋰錳氧化物 等適用於電池之正極材料者均可利用本發提昇其安全性。 【圖式簡單說明】 (一) 圖式部分 第一圖為本發明之流程圖。 第二圖為粉體表面TEM圖;其中A為習用結構,B 為本發明’ C為另一個本發明實施例。 第二圖為本發明不同電流放電能力測試圖。 第四圖為本發明及習用結構之電池壽命比較圖。 第五圖為本發明及習用結構之D S C放熱圖。 第六圖為二個本發明實施例及習用結構之D S C放熱 圖。 (二) 元件代表符號 (1 0 )含浸步驟 (1 1 )除水步驟 (1 2 )燒結步驟 12

Claims (1)

1233231 鋁0 =、如巾請專利範圍第142或3或4項所述之表 有鎵…化層之電池正極材料…該金屬氧化層中含 之電池正極材料的製法 丄1、一種表面具奈米氧化層 ,其包括有: 含浸步驟: 金屬離子之表面 垓合次步驟是將正極材料先驅物置入含有 改質劑中; ::步驟:該除水步驟是將表面改質劑之水分除去, 仟亟材料先驅物表面均勻覆蓋有金屬離子; 燒結步驟:該燒結步驟係以氫氧化鐘與上述 離子之正崎料先㈣—„人燒結爐tit行燒結,以= 成表面含有奈米金屬氧化層之正極材料。 、如申請專利範圍第11項所述之表面具奈米氧化 層之電池正極材料的製法…表面改質劑為氫氧化鎂。 13、 如中請專利範圍第11項所述之表面具奈米氧化 層之電池正極材料的製法,纟中表面改質劑為氫氧化銷。 14、 如申請專利範圍第11項所述之表面具奈米氧化 層之電池正極材料的製法,纟中表面改質劑為氫氧化銘。 15、 如中請專利範圍第11項所述之表面具奈米氧化 層之電池正極材料的製法,其中表面改質劑為硝酸猛。 16如申°月專利範圍第11項所述之表面具奈米氧化 層之電池正極材料的製法,其中表面改質劑為氣化欽。 17、如申請專利範圍第1 1項所述之表面具奈米氧化 14 1233231 層 層 燒 之電池正極材料的製法,其中表面改質劑為硝酸鎵。 18、如中請專利範圍第! i項所述之表面具奈米氧化 之電池正極材料的製法,其巾燒結步驟是在氧氣氣氛之 結爐中以7 0 〇 t〜8 5 0 °C燒結6〜2 4小時。 19、如申請專利範圍第1 i項所述之表面具奈米氧化 層之電池正極材料的製法,其中燒結步驟是在大氣或氧氣 氣氛之燒結爐中以7 〇 〇 °C〜8 5 CTC燒結6〜2 4小時 拾壹、圖式: 如次頁
15
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