591140 A7 B7 五、發明説明(1 ) 技術領域 (請先閲讀背面之注意事項再填寫本頁) 本發明係有關適合於不織布或密實綿的纖維構造體的 接著用之聚酯系熱接著性短複合纖維及其製造方法。更詳 細的說,有關可於比較低溫熱固定,且可安定的得到尺寸 安定性良好的纖維構造體的熱接著性複合短纖維及其製造 方法。 先行技術 向來,作爲聚酯系熱接著性複合纖維,係以聚對苯二 甲酸乙二醇酯等的聚對苯二甲酸烷撐酯爲蕊成分,異苯二 甲酸成分或對苯二甲酸成分等作爲酸構成成分,以無結晶 熔點的非晶性聚酯作爲外環成分的複合纖維,可於1 2〇 〜1 5 0 °C比較低的溫度熱固定,不必要高溫熱處理形成 纖維構造體,而被廣泛的使用。 但是,如此的聚酯系熱接著性複合纖維,可於低溫形 成纖維構造體的反面,所得的纖維構造體在高溫環境下使 用時,其尺寸安定性惡化,變形大的問題。 經濟部智慧財產局8工消費合作社印製 本發明者等,爲解決此問題及提高熱接著性纖維本身 的尺寸安定性,進行高溫延伸或熱處理試驗,在非晶性聚 酯的玻璃轉移點以上的溫度時,纖維之間膠著,判明有繅 絲困難的問題。 因此,非晶性聚酯,特別是玻璃轉移點爲5 0〜 1 0 0 °C的非晶性聚酯作爲熱接著性成分的熱接著性複合 纖維,實情上其優尺寸安定性向來未被提案過。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -4- 591140 經濟部智慧財產局g(工消費合作社印災 A7 B7 五、發明説明(2 ) 發明揭示 本發明的目的,係提供不必要高溫熱處理,可於比較 低的溫度熱固定,且於高溫環境下使用時,具尺寸安定性 良好,不易變形,品位高的不織布或密實綿的纖維構造體 的聚酯系熱接著性複合短纖維及其製造方法。 本發明者等爲達成上述目的,發現以玻璃轉移點在 5 0〜1 0 0 °C的非晶性聚酯作爲熱接著性成分,聚對苯 二甲酸烷撐酯爲纖維形成性成分,同時,選擇其有效延伸 條件,完成本發明。 即,爲達成上述目得到本發明的聚酯系熱接著性複合 短纖維,係以玻璃轉移點在5 0〜1 0 0 °C,且不具有結 晶熔點的非晶性聚酯作爲熱接著性成分,熔點2 2 〇 °C以 上的聚對苯二甲酸烷撐酯爲纖維形成性成分的熱接著性複 合短纖維,且其捲縮數爲3〜4 0個/ 2 5 m m,捲縮率 爲3〜4 0 %,及下述定義綿材收縮率在2 0 %以下爲其 特徵。 <棉網面積收縮率> 將由1 0 0 %熱接者性複合短纖維所成,面板爲A 〇, 著附量3 0 g / m 2的梳棉不織布,放置於維持1 5 0 °C熱 風乾燥機中2分鐘,其後測得不織布的面積爲A ^,依下式 求出。 綿材收縮率(% )二(A 0 一 A 1 ) / A 0 x 1〇0 本紙張尺度適财關緖準(CNS ) A4· (21G x . I--------衣----:---1T------ (請先閱讀背面之注意事項再填寫本頁) 591140 A7 __ _ B7 五、發明説明(3 ) (請先閱讀背面之注意事項再填寫本頁) 乂,本發明的另一目的,爲聚酯系熱接著性複合短纖 維的製造方法,其特徵係以玻璃轉移點在5 〇〜1 〇 〇 t ,且不具有結晶熔點的非晶性聚酯與熔點2 2 0 °C以上的 聚對苯二甲酸烷撐酯經溶融,複合噴出,該複合噴出紗經 冷卻固定後,以1 5 0 0 m /分鐘以下速度捲成未延伸複 合纖維,該複合纖維附著對纖維重量爲〇 . 〇 3重量%以 上的聚酯嵌段共聚物後,以T ^〜(T 2 + 3 0 °C )的溫度 延伸冷時最大延伸倍率的〇 . 7 2〜1 · 2 5倍,再以捲 縮數爲3〜4 0個/ 2 5 m m, 3〜4 0 %的捲縮率捲縮 〇 其中,T ^爲非晶性聚酯的玻璃轉移點及聚對苯二甲酸 烷撐酯的玻璃轉移點中任一較高的溫度,T 2爲非晶性聚酯 的玻璃轉移點。 發明之最佳實施形態 經濟部智慧財產局員工消費合作社印製 作爲本發明的聚酯系熱接著性複合短纖的纖維形成性 成分,係使用玻璃轉移點2 2 0 °C以上的聚對苯二甲酸烷 撐酯。纖維形成性成分的熔點低於2 2 0 °C時,不僅複合 纖維抽製繅綿有困難,熱接著處理時之安定性下降。作爲 聚對苯二甲酸烷撐酯的具體例以聚對苯二甲酸乙二醇酯或 聚對苯二甲酸.丁二醇酯爲理想,在不損及此等特性的範圍 下,可含少量的共聚合成分或消光劑,著色劑,滑劑等的 添加劑。其中,以泛用價廉的聚對苯二甲酸乙二醇酯爲理 想。 本紙張尺度適用中國國家標準(CNS ) A4規格(2丨0X 297公釐) 一 ' -6 - 591140 A7 B7 五、發明説明(4 一方面,作爲熱接著性成分的非晶性聚酯,使用玻璃 轉移點在5 0〜1 0 〇。(:』不具有結晶熔點的聚酯,該 聚酯的玻璃轉移點在5 〇 °C以下時,後述製造方法的延伸 時纖維容易膠著,又不易獲得面積收縮率在2 〇 %以下的 優尺寸安定性的複合纖維,不理想。 如此作爲非晶性聚酯,例如對苯 甲酸,異 甲酸 ,2, 6 -萘二羧酸,5 本一甲酸,己二酸, 壬二酸,癸 ,十二烷二羧酸,1,zi 己烷二羧酸 經濟部智慧財產局員工消費合作社印製 等的酸成分,與乙二醇,1, 3 —丙二醇,]_,4 — 丁二 醇,1, 5 —戊一 ,1 , 6 -己一'醇,二乙二醇等的二 醇成分的隨機或嵌段共聚物。其中,依成本性及操作性的 觀點而π以對苯二甲酸成分,異苯二甲酸成分,乙二醇成 分及二乙二醇成分所構成的非晶性共聚合聚酯爲理想。 作爲熱接著性成分,使用上述對苯二甲酸成分,異苯 二甲酸成分,乙二醇成分及二乙二醇成分所成共聚合聚酯 時,需要設定共聚合比例使玻璃轉移點在上述範圍內,對 苯二甲酸成分及異苯二甲酸成分的莫耳比以5 0 : 5 0〜 8 0 : 2 0的範圍爲宜,一方面,乙二醇成分及二乙二醇 成分的莫耳比於〇 : 1 0 0〜1 〇 〇 : 〇的範圍內任意的 選擇。 又,有關本發明的聚酯系熱接著性複合纖維,熱接著 性成分佔纖維表面的全部或一部份(理想爲纖維表面積的 4 0 %以上,特別是6 0 %以上),不論其蕊外環型、偏 心蕊外環型、並列型,海島型,裂纖型等的任一複合形態 本紙張尺度適用中.國國家標準(CNS ) A4規格(210 X 297公釐) I 衣----Ί--、玎------ (請先閱讀背面之注意事項再填寫本頁) 591140 A7 ___B7 __ 五、發明説明(5 ) 均可。其中,以蕊外環型,偏心蕊外環型,並列型爲理想 〇 (讀先閱讀背面之注意事項再填寫本頁) 其次,本發明的熱接著性複合短纖維,其捲縮數必需 爲3〜4 0個/ 2 5 m m ,捲縮率爲3〜4 0 %。捲縮數 低於3個/ 2 5 m m或捲縮率小於3 %時,短纖維間的纏 繞性不足,梳棉通過性不良,不能得到高品位的纖維構造 體。一方面捲縮數大於4 0個/ 2 5 m m或捲縮率大於 4〇%時短纖維間的纏繞過大,梳棉有困難,不能得到高 品位的纖維構造體。理想的捲縮數範圍以5〜2 5個/ 2 5 m m,捲縮率的範圍爲5〜3 0 %。捲縮的形態或爲 機械捲縮或爲立體捲縮,因應用途或目的適當的選擇設定 即可。 又,纖維長度或單纖纖度無特別限定的必要’,以用途 或目的加以適宜的選擇設定即可。 經濟部智慧財產局員工消资合作社印製 有關本發明的熱接著性複合短纖維,除上述要件外, 以下述定義的棉網面積收縮率爲2 0 %以下爲最重要。依 此,1 0 0 %該複合纖維或與其他纖維混紡時,可得到高 溫環境下亦具良好尺寸安定性的纖維構造體。 此收縮率超過2 0 %時,不能得到高溫環境下良好尺 寸安定性的纖維構造體。 更理想的棉網面積收縮率爲1 〇 %以下。 <棉網面積收縮率> 將由1 0 0 %熱接著性複合短纖維所成,面積爲A 0 , 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) '' ---- -8- 591140 Μ Β7 五、發明説明(6 著附量3 0 g / 的梳棉不織布,放置於維持 風乾燥機中2分鐘,其後測定不織布的面積Αι,依下 出0 式求591140 A7 B7 V. Description of the invention (1) Technical field (please read the precautions on the back before filling out this page) The present invention is related to the non-woven or dense cotton fiber structure, which is short for the polyester heat-adhesion. Composite fiber and its manufacturing method. More specifically, the present invention relates to a heat-adhesive composite staple fiber capable of obtaining a fibrous structure having good size and stability by relatively low-temperature heat-fixing and stably obtaining a fiber structure having a stable size, and a method for producing the same. Prior art has always been to use polyester terephthalate, such as polyethylene terephthalate, as a polyester-based heat-adhesive composite fiber, an isophthalic acid component, or a terephthalic acid component. Composite fibers, such as acid constituents, and amorphous polyesters with no crystalline melting point as outer ring components, can be thermally fixed at a relatively low temperature of 120 to 150 ° C, without the need for high temperature heat treatment to form fiber structures And is widely used. However, such a polyester-based heat-adhesive composite fiber can form the opposite side of a fiber structure at a low temperature. When the obtained fiber structure is used in a high-temperature environment, its dimensional stability is deteriorated and its deformation is large. The inventors of the Ministry of Economic Affairs, Intellectual Property Bureau, and 8th Industrial Cooperative Cooperative printed this inventor. In order to solve this problem and improve the dimensional stability of the heat-adhesive fiber itself, a high temperature elongation or heat treatment test was performed above the glass transition point of amorphous polyester At the temperature, the fibers stuck to each other, and it was found that there was a problem in reeling. Therefore, non-crystalline polyesters, especially non-crystalline polyesters with a glass transition point of 50 to 100 ° C, are used as thermally-adhesive composite fibers with thermally-adhesive components. In fact, their excellent dimensional stability has never been proposed. Too. This paper size applies the Chinese National Standard (CNS) A4 specification (210X 297 mm) -4- 591140 Intellectual Property Bureau of the Ministry of Economic Affairs (Industrial and Consumer Cooperatives A7 B7) V. Description of the invention (2) The invention discloses the purpose of the invention, It provides unnecessary high-temperature heat treatment, can be heat-fixed at a relatively low temperature, and is used in a high-temperature environment. It has good dimensional stability, is not easily deformed, and has a high-quality non-woven or dense fiber structure. In order to achieve the above object, the present inventors discovered that an amorphous polyester having a glass transition point of 50 to 100 ° C was used as a thermal adhesive component, and polyalkylene terephthalate The polyester is a fiber-forming component, and at the same time, the effective extension conditions are selected to complete the present invention. That is, in order to achieve the above object, the polyester-based heat-adhesive composite staple fiber of the present invention is obtained with a glass transition point of 50 to 1 0 0 ° C, non-crystalline polyester with no crystalline melting point as a thermal adhesive component, polyalkylene terephthalate having a melting point of 2 20 ° C or more is a thermal adhesive compound of a fiber-forming component Short fibers, with a crimp number of 3 to 40 pieces / 25 mm, a crimp ratio of 3 to 40%, and the following definition of a cotton material shrinkage rate of less than 20% are characterized. Area shrinkage rate> It will be made of 100% heat-sealable composite short staple fiber, the panel is A 0, and a carded non-woven fabric with an attached amount of 30 g / m 2 will be placed in a hot air dryer maintained at 150 ° C After 2 minutes, the area of the non-woven fabric was measured as A ^, and it was calculated according to the following formula. Cotton shrinkage (%) Two (A 0-A 1) / A 0 x 100 Standard (CNS) A4 · (21G x. I -------- clothing ----: --- 1T ------ (Please read the precautions on the back before filling this page) 591140 A7 __ _ B7 V. Description of the invention (3) (Please read the precautions on the back before filling out this page) 乂, another object of the present invention is a method for manufacturing polyester thermal adhesive composite staple fiber, which is characterized by Amorphous polyester with a glass transition point of 500 ~ 100t and no crystalline melting point and polyalkylene terephthalate having a melting point of 220 ° C or more are melted and sprayed out, and the composite sprayed yarn After cooling and fixing, Unexpanded composite fibers are wound at a speed of less than minutes, and the composite fibers are attached to a polyester block copolymer having a fiber weight of more than 0.03% by weight, and then extended at a temperature of T ^ ~ (T 2 + 3 0 ° C) The maximum extension ratio at cold time is 0.7 2 ~ 1 · 25 times, and then the shrinkage number is 3 to 40 pieces / 25 mm, and the shrinkage ratio is 3 to 40%, where T ^ is Either the glass transition point of the amorphous polyester or the glass transition point of the polyalkylene terephthalate is higher, and T 2 is the glass transition point of the amorphous polyester. The best form of the invention: The fiber-forming component of the polyester-based heat-adhesive composite staple fiber produced by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs is a poly-p-benzene with a glass transition point of 220 ° C or higher. Alkyl dicarboxylate. When the melting point of the fiber-forming component is lower than 220 ° C, it is not only difficult for the composite fiber to be drawn, but also the stability during thermal bonding is reduced. As specific examples of the polyalkylene terephthalate, polyethylene terephthalate or polybutylene terephthalate is preferred. A small amount may be contained within a range that does not impair these characteristics. Copolymerization ingredients or additives for matting agents, colorants, lubricants, etc. Among them, polyethylene terephthalate, which is inexpensive and widely used, is preferred. This paper size applies Chinese National Standard (CNS) A4 specification (2 丨 0X 297 mm)--6-591140 A7 B7 V. Description of the invention (4 On the one hand, it is used as a non-crystalline polyester with heat-adhesive component. The glass transition point is 50 to 100. (: "" Polyester does not have a crystalline melting point. When the polyester has a glass transition point of 50 ° C or lower, the fibers are likely to stick during the extension of the manufacturing method described later, and it is not easy to obtain. A composite fiber with excellent dimensional stability having an area shrinkage of less than 20% is not ideal. As such amorphous polyesters, for example, p-benzoic acid, isoformic acid, 2, 6-naphthalenedicarboxylic acid, 5 monocarboxylic acid, Adipic acid, azelaic acid, decyl, dodecane dicarboxylic acid, 1, zi Hexane dicarboxylic acid, etc. Printed by the Intellectual Property Office of the Intellectual Property Bureau, Consumers' Cooperative, etc., with ethylene glycol, 1, 3-propanediol ,] _, 4-butanediol, 1,5-pentane, 1,6-hexan'ol, diethylene glycol, and other random or block copolymers of diol components. Among them, depending on cost and operation From the viewpoint of sex, π includes terephthalic acid component, isophthalic acid component, ethylene glycol component and two An amorphous copolymerized polyester composed of an ethylene glycol component is preferable. As the heat-adhesive component, a copolymer formed by using the above terephthalic acid component, an isophthalic acid component, an ethylene glycol component, and a diethylene glycol component is used. When polymerizing polyester, it is necessary to set the copolymerization ratio so that the glass transition point is within the above range. The molar ratio of the terephthalic acid component and the isophthalic acid component is preferably in the range of 50:50 to 80:20. On the one hand, the molar ratios of the ethylene glycol component and the diethylene glycol component are arbitrarily selected in the range of 0: 100 to 100: 0. In addition, the polyester-based thermal adhesive compound of the present invention Fiber, heat-adhesive component occupies all or part of the fiber surface (ideally more than 40% of the fiber surface area, especially more than 60%), regardless of its outer ring type, eccentric outer ring type, side-by-side type, Any of the composite forms such as sea-island type, split fiber type, etc. The paper size is applicable. National National Standard (CNS) A4 size (210 X 297 mm) I Clothing ---- Ί--, 玎 ------ (Please read the precautions on the back before filling this page) 591140 A7 ___B7 __ V. Description of the invention (5) Yes. Among them, the outer ring type, the eccentric outer ring type, and the side-by-side type are ideal. (Read the precautions on the back before filling in this page.) Second, the heat-adhesive composite staple fiber of the present invention has a crimp number. It must be 3 ~ 40 pcs / 25 mm, and the crimping rate is 3 ~ 40%. When the number of crimps is less than 3/25 mm, or the crimping rate is less than 3%, the entanglement between short fibers is insufficient, Card passing is poor, and high-quality fiber structures cannot be obtained. On the one hand, when the number of crimps is greater than 40/25 mm or the crimp ratio is greater than 40%, the intertwining between short fibers is too large, and the card is difficult to obtain. High-grade fiber structure. The ideal number of crimps ranges from 5 to 25/25 mm, and the range of crimps is from 5 to 30%. The form of the shrinkage may be mechanical shrinkage or three-dimensional shrinkage, and it may be appropriately selected according to the purpose or purpose. There is no particular limitation on the fiber length or single fiber fineness', and it may be appropriately selected and set according to the use or purpose. Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs In addition to the above-mentioned requirements for the heat-adhesive composite staple fiber of the present invention, it is most important that the shrinkage ratio of the cotton net area is defined as below 20%. Accordingly, when 100% of the composite fiber is blended or blended with other fibers, a fiber structure having good dimensional stability in a high temperature environment can be obtained. When this shrinkage exceeds 20%, a fiber structure having good size stability in a high temperature environment cannot be obtained. A more desirable shrinkage of the cotton web area is 10% or less. < Cotton web area shrinkage rate > It will be made of 100% heat-adhesive composite staple fiber with an area of A 0. This paper size applies the Chinese National Standard (CNS) A4 specification (210X 297 mm) ''- --8- 591140 Μ Β7 V. Description of the invention (6 A carded nonwoven fabric with an attached amount of 30 g / is placed in a maintenance air dryer for 2 minutes, and then the area of the nonwoven fabric Aι is measured.
綿材收縮率(% ) = ( ACotton shrinkage (%) = (A
A 1 ) / AA 1) / A
0 X 〇 經濟部智慧財產局員工消費合作社印製 以上所述本發明的酯系熱接著性複合短纖維,可用以 下例舉之有效率的方法生產。即,前述非晶性聚酯與對苯 二甲酸烷撐酯複合化,理想的方法係以蕊外環型,偏心蕊 外ΪΗ型,並列型經複合後溶融噴出,該噴出紗以丨50 m /分鐘以下速度捲成未延伸複合纖維。其次,所得未延 伸複合纖維附著對該纖維重量爲〇 · 〇 3重量%以上的聚 酯嵌段共聚物後,以T !〜(T 2 + 3 〇它)的溫度延伸冷 時最大延伸倍率的〇 · 7 2〜1 · 2 5倍,再以捲縮數爲 3〜4 0個/ 2 5 m m,賦予3〜4 0 %捲縮率的捲縮, 切成所望的長度而製成。其中,T 1爲非晶性聚酯的玻璃轉 移點及聚對苯二甲酸烷撐酯的玻璃轉移點中任一較高的溫 度,T 2爲非晶性聚酯的玻璃轉移點。其中,捲取速度超過 1 5 0 0 m /分鐘時,所得的未延伸複合纖維依上述的條 件延伸時,亦不能得到2 0 %以下綿材面收縮率,不理想 有關上述製造方法的第1要點爲捲取的未延伸複合纖 維在延伸前的階段,於該複合纖維表面賦與聚醚聚酯共聚 合物。依此規劃,雖以非晶性聚酯的玻璃轉化點T 2 (即相 當於非晶性共聚合物酯的軟化點)以上的高溫延伸,若延 伸溫度爲T 2 + 3 0 t以下的溫度時,於延伸步驟時纖維間 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) I „ITAw (請先閲讀背面之注意事項再填寫本頁) -9- 591140 經濟部智慧財產局S工消費合作社印災 A7 B7 五、發明説明(7 ) 不發生膠著,可得到棉網面積收縮率2 〇 %以下的聚酯系 熱接著性複合短纖維。且,該聚醚聚酯嵌段共聚合物雖附 奢於複合纖維表面,亦不會那樣降低熱接著性,可獲得優 機械特性的纖維構造體。 如此同時達成膠著防止效果及熱接著性維持效果,通 常係使用短纖維製造用油劑,如陰離子系界面活性劑或其 聚羥基烷撐基附加物,陽離子系界面活、非離子系界面活 性劑、不能使用礦物油,亦不能使用聚硅氧烷系處理劑。 可使用的理想聚醚聚酯嵌段共聚合物,特別是二羧酸 成分爲對苯二甲酸成分及異苯二甲酸成分及/或鹼金屬鹽 磺基異苯二甲酸成分其莫耳比爲4 0 : 6 0〜1 0 0 :〇 所成,甘醇成分爲乙二醇,且數平均分子量爲6 〇 〇〜 10000之聚烷撐基二醇,以20〜95重量%共聚合 者,特別是,對膠著防止效果及水系乳膠安定性而言最爲 理想。但是,亦可與少量己二酸,壬二酸,癸二酸,十二 烷二羧酸,1 , 4 —環己烷二羧酸等的酸成分,或1,3 —丙二醇,1,4 — 丁 二醇,1, 5 —戊二醇,1 , 6 — 己二醇,1, 4 —環己二醇,1, 4 —環己二基二醇等的 二醇成分共聚合,又,爲調整分子量,聚烷撐二醇單面末 端,與單甲基醚、單乙基醚、單苯基醚的醚結合而封閉亦 無妨。又聚院撐二醇,可列舉如聚乙二醇,環氧乙烷,環 氧丙烷共聚合物,聚丙二醇,聚四甲撐二醇等,其中以聚 乙二醇爲理想。 聚醚聚酯嵌段共聚合物對未延伸纖維的附著量,必須 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) I ^批衣----:---1T------ (請先閲讀背面之注意事項再填寫本頁) -10- 591140 A7 --~_______B7_ 五、發明説明(8 ) C請先閱讀背面之注意事項再填寫本頁} 爲該未延伸纖維的0 · 0 3重量%以上,低於ο · 0 3重 星%以下時,下述延伸時不能得到充分的膠著防止效果。 一方面,附著量多,其附著防止效果亦不會變增大,以 0 · 5重量%爲適當。特別以〇·〜〇·3重量%的 範圍爲適當。 聚醚聚酯嵌段共聚合物對未延伸纖維表面的附著方法 無特別限定,向來公知的任意方法可使用。通常以水系乳 膠溶液投與。此時,除能安定化該乳膠溶液的乳化劑外, @含防電劑,平滑劑,防繡劑,防黴劑,抗菌劑等的添加 劑。 經濟部智慧財產局g(工消費合作杜印災 其次,有關上述製造方法的第2要點,爲延伸溫度。 延伸溫度當然要設定爲T 2 (即相當於非晶性共聚合物酯的 軟化點)以上,同時爲纖維形成性成分的聚對苯二甲酸酯 的熱固定,溫度必要設定爲聚對苯二甲酸酯的玻璃轉移點 以上。未延伸纖維表面雖投予上述聚醚聚酯嵌段共聚合物 ,而延伸溫度低於非晶性聚酯及聚對苯二甲酸烷撐酯任一 方的轉移點時,亦不能得到本發明目的的優尺寸安定性熱 接著性複合短纖維。更且,延伸溫度不要超過T 2 (即相當 於非晶性共聚合物酯的軟化點)+ 3 0 °C的高溫亦很重要 。若延伸溫度超過T 2 + 3 0 t時,不能防止非晶性聚酯纖 維的膠著,發生融著纖維束時,以壓入捲縮器捲縮,捲縮 器的安定性惡化,不理想。 延伸溫度在上述範圍內者,不論上述延伸爲一段延, 或爲二段以上的多段延伸均可,全延伸率必要爲冷時延伸 本紙張尺度適用中國國家標準(CNS ) A4規格(2Η)Χ297公釐Ί ' -11 - 591140 A7 B7 經濟部智慧財產局員工消费合作社印製 五、發明説明(9 ) 率的〇 · 7 2〜1 · 2 5倍。上述延伸倍率低於冷時延伸 倍率的0 · 7 2倍時,成爲纖維構造體時的尺寸安定性下 降,一方面,超過冷時延伸倍率的1 · 2 5倍時,不僅延 伸性惡化,熱接著性亦降低,不理想。又,此處所謂的冷 時延伸倍率,係爲紡紗後5分鐘所採取的未延伸纖維,於 2 5 ΐ:,相對濕度6 5 %的空氣中,以1 〇 c m長夾間距 ,5 c m /秒的速度延伸,至不能再延伸時,夾頭間距長 度(c m )除以初期長度(1 〇 c m )所得之値。 有關本發明,於上述延伸溫度T i (爲非晶性聚酯的玻 璃轉移點及聚對苯二甲酸烷撐酯的玻璃轉移點中任一較高 的溫度)〜(T i + 1 0 )溫度,予以未延伸複合纖維的 冷時延伸倍率的0 . 7〜1 · 0倍的延伸後,再以(T ! + 1 0 t:)〜T 2 (爲非晶性聚酯的玻璃轉移點)+ 3 0 °C ) 的溫度延伸1 · 0 3〜1 . 2 5倍的延伸,可更提高尺寸 安定性的效果,防止膠著亦更爲有效果。 又,作爲延伸加溫媒體,以使用溫水特別有效。 經延伸的複合纖維,由向來公知的方法,依捲縮數爲 3〜4 0個/ 2 5 m m,捲縮率爲3〜4 0 %予以捲縮後 ,切成所望長度。即,捲縮形態爲機械捲縮時,例如使用 壓入式捲縮器,其壓入捲縮壓或溫度的條件適宜控制即可 。一方面,立體捲縮時,選擇複合纖維的複合構造,或選 擇纏紗時的冷卻條件即可。 如此所得的本發明的聚酯熱接著性複合短纖維,具良 好的尺寸安定性,適合使用於不織布或硬綿等的纖維構造 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閱讀背面之注意事項再填寫本頁)0 X 〇 Printed by the Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs The above-mentioned ester-based thermoadhesive composite staple fiber of the present invention can be produced by the following effective methods. That is to say, the ideal method for compounding the aforementioned amorphous polyester with alkylene terephthalate is an outer core type, an eccentric core type, and a side-by-side type is melted and sprayed after being compounded. Roll up to unstretched composite fibers at speeds below 1 / min. Secondly, the obtained unstretched composite fiber adheres to a polyester block copolymer having a weight of the fiber of 0.03 wt% or more, and is stretched at a temperature of T! ~ (T2 + 3) at the maximum stretching ratio at cold time. 〇 · 7 2 ~ 1 · 25 times, and then a rolling with a rolling number of 3 ~ 40 pieces / 25 mm, giving a rolling ratio of 3 ~ 40%, and cut into the desired length. Among them, T 1 is a higher temperature between the glass transition point of the amorphous polyester and the glass transition point of the polyalkylene terephthalate, and T 2 is the glass transition point of the amorphous polyester. Among them, when the take-up speed exceeds 1 500 m / min, when the obtained unstretched composite fiber is stretched under the above conditions, the shrinkage rate of the cotton material surface cannot be obtained below 20%, which is not ideal for the first manufacturing method. The main point is that at the stage before drawing the unstretched composite fiber rolled up, a polyether polyester copolymer is imparted to the surface of the composite fiber. According to this plan, although it is extended at a high temperature above the glass transition point T 2 of the amorphous polyester (that is, equivalent to the softening point of the amorphous copolymer ester), if the extension temperature is a temperature below T 2 + 3 0 t At the time of the extension step, the size of the paper between the fibers applies the Chinese National Standard (CNS) A4 specification (210X 297 mm) I ITAW (Please read the precautions on the back before filling this page) -9- 591140 Intellectual Property of the Ministry of Economic Affairs Disaster A7 B7 printed by the Bureau of Industrial and Consumer Cooperatives 5. Description of the invention (7) Polyester-based heat-adhesive composite staple fibers with a shrinkage of cotton web area of less than 20% can be obtained without sticking. Although the segmented copolymer is extravagant on the surface of the composite fiber, it will not reduce the thermal adhesiveness in this way, and can obtain a fiber structure with excellent mechanical properties. In this way, it can achieve the effect of preventing adhesion and maintaining the thermal adhesiveness. Use oil agents, such as anionic surfactants or their polyhydroxyalkylene-based additions, cationic surfactants, nonionic surfactants, mineral oils, and polysiloxane-based treatment agents cannot be used The ideal polyether polyester block copolymer, especially the dicarboxylic acid component is terephthalic acid component and isophthalic acid component and / or alkali metal salt sulfoisophthalic acid component, the molar ratio is 40: 60 to 100: 0, a polyalkylene glycol having a glycol component of ethylene glycol and a number average molecular weight of 600 to 10,000, copolymerized with 20 to 95% by weight, In particular, it is most suitable for the prevention of adhesion and the stability of aqueous emulsions. However, it can also be used with a small amount of adipic acid, azelaic acid, sebacic acid, dodecanedicarboxylic acid, and 1,4-cyclohexane. Acid components such as dicarboxylic acids, or 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,4-cyclohexanediol, 1, 4-Copolymers of diol components such as cyclohexanediyl diol, etc. In addition, in order to adjust the molecular weight, the polyalkylene glycol has a single-sided end combined with ethers of monomethyl ether, monoethyl ether, and monophenyl ether. It does not matter if it is closed. Polyethylene glycols are also listed, such as polyethylene glycol, ethylene oxide, propylene oxide copolymers, polypropylene glycol, polytetramethylene glycol, etc. Polyethylene glycol is ideal. The adhesion of polyether polyester block copolymers to unstretched fibers must be in accordance with the Chinese National Standard (CNS) A4 specification (210X 297 mm) on this paper scale. I ^ Apparel- -: --- 1T ------ (Please read the precautions on the back before filling this page) -10- 591140 A7-~ _______ B7_ V. Description of the invention (8) C Please read the precautions on the back Fill out this page again} If the unstretched fiber is 0. 0% by weight or more and less than ο. 0. 3% by weight, the sufficient adhesion prevention effect cannot be obtained during the following elongation. On the one hand, the amount of adhesion is large, The adhesion prevention effect does not increase, and it is appropriate that it is 0.5% by weight. In particular, a range of 0. to 0.3% by weight is appropriate. The method for adhering the polyether polyester block copolymer to the surface of the unstretched fiber is not particularly limited, and any conventionally known method can be used. It is usually administered as an aqueous latex solution. At this time, in addition to the emulsifier that stabilizes the latex solution, @ contains additives such as anti-static agents, smoothing agents, anti-embroidery agents, anti-mold agents, antibacterial agents and the like. The Intellectual Property Bureau of the Ministry of Economic Affairs (industrial-consumer cooperation Du Yin disaster) Secondly, the second point concerning the above-mentioned manufacturing method is the extension temperature. Of course, the extension temperature must be set to T 2 (that is, equivalent to the softening point of the amorphous copolymer ester). ) Above, as well as heat-fixing of polyterephthalate, which is a fiber-forming component, the temperature must be set to be higher than the glass transition point of polyterephthalate. Although the above-mentioned polyether polyester is administered to the surface of the unstretched fiber Even if the block copolymer is an elongation temperature lower than the transfer point of either the amorphous polyester or the polyalkylene terephthalate, it is not possible to obtain a composite staple fiber having excellent size stability and thermal adhesiveness for the purpose of the present invention. In addition, it is also important that the elongation temperature does not exceed T 2 (ie, the softening point of the amorphous copolymer ester) + 3 0 ° C. If the elongation temperature exceeds T 2 + 3 0 t, non- When the crystalline polyester fiber is stuck, when the fiber bundle is fused, it is crimped by the crimper, and the stability of the crimper is deteriorated, which is not ideal. The extension temperature is within the above range, regardless of the extension of the stretch, Or two or more All sections can be extended, and the full extension rate must be extended in cold time. The paper size applies the Chinese National Standard (CNS) A4 specification (2Η) x 297 mmΊ '-11-591140 A7 B7 Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 2. Description of the invention (9) The ratio is 0.72 to 1.25 times. When the above-mentioned extension ratio is lower than the cold-time extension ratio of 0.72 times, the dimensional stability when the fiber structure is formed decreases. On the one hand, If it exceeds 1 · 25 times the cold-time stretch ratio, not only the extensibility deteriorates, but the thermal adhesiveness also decreases, which is not ideal. Also, the so-called cold-time stretch ratio is the unstretched taken 5 minutes after spinning. Fibers, at 25 ° F: 65% relative humidity, are stretched at a length of 10cm, at a speed of 5cm / sec. When they cannot be extended any more, the length of the chuck spacing (cm) is divided by the initial length (10 cm). In the present invention, at the higher one of the above-mentioned extension temperature T i (which is the glass transition point of the amorphous polyester and the glass transition point of the polyalkylene terephthalate). ) ~ (T i + 1 0) After cold elongation of 0.7 ~ 1 · 0 times, then (T! + 1 0 t :) ~ T 2 (glass transition point of amorphous polyester) + 3 0 ° C) Extending at a temperature of 1 · 0 3 to 1. 2 5 times can increase the effect of dimensional stability and prevent sticking. In addition, it is particularly effective to use warm water as an extended heating medium. The stretched composite fiber is crimped according to a conventionally known method, with a crimp number of 3 to 40/25 mm, a crimp ratio of 3 to 40%, and cut into a desired length. That is, when the crimping form is mechanical crimping, for example, a press-in crimper is used, and the conditions of the crimping pressure or temperature may be appropriately controlled. On the one hand, when the three-dimensional crimping is performed, the composite structure of the composite fibers or the cooling conditions when the yarn is wound can be selected. The polyester heat-adhesive composite staple fiber of the present invention thus obtained has good dimensional stability and is suitable for fiber structures such as non-woven fabrics or rigid cotton. The paper is sized to the Chinese National Standard (CNS) A4 (210X 297 mm) ) (Please read the notes on the back before filling this page)
CC
*1T —0. -12- 591140 A7 -^^_ B7 一 __ 五、發明説明(彳〇 ) 體。又,熱接合性複合短纖維單獨作爲不織布的纖維構造 體也可,或以其他纖維爲主纖維與熱接著性複合纖維混綿 作爲不織布的構造體亦可。 實施例 以下以實施例具體說明本發明,實施例的各項評估依 以下方法進行。 (a )玻璃轉移點(T g )、熔點(T m ) 使用PARKING-ELMER公司製差示掃瞄熱量計D S C -7型,依2 0 °C /分鐘昇溫速度測定之。 (b)固有粘度(〔π〕) 以〇 -氯酚爲溶媒,於3 5 t溫度測定。 (c )捲縮數、捲縮率 依J I S L — 1 0 1 5 7 · 1 2記載方法測定。 (d )纖度 依J I S L — 1〇1 5 7.5.1 a法記載方 法測定。 (e )纖維長 依J I S L — 1〇1 5 7.4.1 c法記載方 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閱讀背面之注意事項再填寫本頁) _裝· 訂 經濟部智慧財產局員工消費合作社印說 -13- 591140 A7 ____ B7 五、發明説明(11) 法測定。 (f )油劑附著率 對所定纖維重量,由纖維對3 0 °C甲醇依丨:2 〇、浴 比萃取1 0分鐘,測定殘留渣的重量,除於以所定重量之 値。 (S )棉網面積收縮率及纖維構造體的變形 附著量3〇g/m2,面積A〇(25cmx25cm 二δ 2 5 c m 2 )的1 〇 〇 %熱接著性複合短纖維所成的梳 棉,放置於1 5 0 °C恆溫熱風乾燥機(日本佐竹化學機械 工業株式會社製熱風循環恆溫乾燥器:4 1 — s 4 :)中2 分鐘,由熱處理後梳棉的面積A 1依下式計算求出面積收縮 率。又,面積收縮率在2 0 %以下者爲合格。 (h )膠著 延伸時發生膠著而不能生產,或梳棉中確認膠著結成 束爲不良,此外爲良好。 〔實施例1〕 固有粘度爲0 · 6 4 , T g爲6 7 °C,T m爲2 5 6 °C的聚對二甲酸乙二酯爲纖維形成性成分,以對苯二甲酸 成分:異苯二甲酸成分的莫耳比爲6 〇 : 4 〇的酸成分, 以乙二醇:二乙二醇的莫耳比爲9 5 : 5比例的二醇成分 本紙張尺度適用中.國國家標準(CNS ) A4規格(210X 297公慶了一 (請先閱讀背面之注意事項再填寫本頁) >裝· 訂 經濟部智慧財產局員工消资合作社印災 -14 - 591140 A7 B7 _ 五、發明説明(12 ) (請先閱讀背面之注意事項再填寫本頁) 共聚合爲熱接著性成分,使用固有粘度爲〇 · 5 6,T g 爲6 4 °C的非晶性共聚合物,各膠粒以減壓乾燥後,提供 給蕊外環型複合溶融紡紗裝置,以體積比爲5 0 / 5 0的 複合比,紡紗溫度爲2 9 0 °C,以6 5 0运/分鐘濟出量 ,經紡紗孔數4 5 0紗數的紡紗模口溶融紡出。該紡出紗 以3 0 °C冷風冷卻,與對苯二甲酸:異苯二甲酸的莫耳爲 8 0 / 2 0的酸成分,乙二醇爲甘醇成分,與7 〇重量% 數平均分子量爲3 0 0 0的聚乙二醇共聚合成數平均分子 量爲1 0 0 0 0的聚醚聚酯嵌段共聚物的乳膠所成的處理 劑,以注油輥輪賦予對纖維重量爲0 . 1重量%的純度附 著量,以9 0 0 m /分鐘捲取,得到未延伸蕊外環型複合 纖維。又,此未延伸纖維的冷時最大延伸倍率(以下以 C D R表之)爲4 · 5倍。 將此未延伸複合纖維加以集束,成爲1 1萬d t e X (1 0萬單尼)的纖維束,首先於7 2 °C的溫水中延伸 3 - 5倍(C D R的〇.7 8倍)後,再於8〇°C的溫水 中更延伸1 · 1 5倍(全延伸倍率爲4 . 0倍:C D R的 經濟部智慧財產局員工消費合作社印製 0 . 8 9 ),投予由月桂基磷酸鹽所成的紡織用油劑後, 以自然冷卻至3 5 °C之壓入式捲縮器施以捲縮,切斷成 5 1 m m ,得到單纖纖度爲4 · 4 d t e X,捲縮數爲 1〇/ 2 5 m m,捲縮率爲1 5 %的熱接著性短纖維。 〔實施例2〜1 〇,比較例1〜6〕 除熱接著成分,纖維形成性成分,處理劑,延伸倍率 本紙悵尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -15- 591140 A7 ——__— B7 - 五、發明説明(13 ) ,延伸溫度加以變更以外,與實施例1同樣的條件,得到 單纖纖度爲4 · 4 d t e X,捲縮數爲1 〇 / 2 5 m m, 捲縮率爲1 5 %的熱接著性短纖維。 此等的實施例及比較例的纖維構成如第1表,處理劑 如第2表,紡紗延伸條件如第3表,纖維評估結果如表4 所示。 (請先閱讀背面之注意事項再填寫本頁) _裝· 訂 # 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(2丨0X 297公釐) -16- 591140 A7 B7 五、發明説明(14) 第1表 複合水準 FI F2 F3 F4 F5 F6 酸成分 TA 60 60 55 70 75 60 埶 J \\\ IA 40 40 40 30 25 40 接 SA 遍 5 一 • 著 乙二醇 EG 95 100 100 62 44 95 性 成分 DEG 5 . 8 6 5 成 HMG . • 30 50 分 Tg °c 64 69 59 55 40 64 Tm °C . . 一 一 • [V ] 0.56 0.57 0.5 0.56 0.56 0.56 纖維 種類 PET PET PET PET PET PBT 形成 Tg °c 67 67 67 67 67 25 性成 Tm ‘ t 256 256 256 256 256 228 分 [V ] 0.64 0.64 0.64 0.64 0.64 0.87 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 TA :對苯二甲酸 IA :異苯二甲酸 SA :癸二酸 EG :乙二醇 DEG :二乙二醇 HMG :六甲撐二醇 PET :聚對苯二甲酸乙二醇酯 PBT :聚對苯二甲酸丁二醇酯 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -17- 591140 五、發明説明(15) 第2表 處理劑水準 01 02 03 04 05 聚醚聚酯嵌段共聚合體成 • 酸成分 TA 80 90 72 IA 20 10 18 SIA 10 甘醇成分 EG 100 100 100 聚烷撐 種類 PEG3000 M-PEG3000 PEG4000 乙二醇 共聚合量% 70 80 70 數平均分子量 10000 9000 11000 其他成分 • • 轉 磷酸鹽1 磷酸鹽2 (請先閲讀背面之注意事項再填寫本頁) TA :對苯二甲酸 IA :異苯二甲酸 SIA : 5-鈉磺基異苯二甲酸 PEG3000 :平均分子量3000的聚乙二醇 PEG4000 :平均分子量4000的聚乙二醇 Μ-PEG3 000 :平均分子量3000的聚乙二醇單酚醚 磷酸鹽1 :月桂基磷酸鉀鹽 經濟部智慈財產局員工消費合作社印製 磷酸鹽2 :月桂醇的部份附加平均5莫耳數的環氧乙烷的磷 酸酯鉀鹽 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -18- 591140 五、發明説明(16) 經濟部智慧財產局員工消費合作社印製 第3表 紡絲 延伸 複合 處理劑 CDR 第1段 12段 全延伸倍率 水準 水準 溫度 倍率/CDR 溫度 倍率/CDR 倍率/CDR 實施例1 F1 01 4.5 72 0.78 72 1.15 4.00(0.89) 比較例1 F1 01 4.5 65 0.78 60 1.15 4.00(0.89) 比較例2 F1 04 4.5 65 0.78 60 1.15 4.00(0.89) 比較例3 F1 04 4.5 72 0.78 72 1.15 4.00(0.89) 比較例4 F1 05 4.5 72 0.78 72 1.15 4.00(0.89) 實施例2 F1 01 4.5 72 0.78 80 1.15 4.00(0.89) 實施例3 F1 01 4.5 72 0.78 85 1.15 4.00(0.89) 實施例4 F1 01 4.5 72 0.96 80 1.05 4.54(1.01) 比較例5 F1 01 4.5 72 0.60 72 1.15 3.10(0.69) 實施例5 F1 02 4.5 72 0.78 72 1.15 4.00(0.89) 實施例6 F1 03 4.5 72 0.78 72 1.15 4.00(0.89) 實施例7 F2 01 4.5 72 0.78 72 1.15 4.00(0.89) 實施例8 F3 01 4.5 72 0.78 72 1.15 4.00(0.89) 實施例9 F4 01 4.5 72 0.78 72 1.15 4.00(0.89) 比較例6 F5 01 4.5 72 0.78 72 1.15 4.00(0.89) 實施例10 F6 01 3.8 72 0.78 72 1.15 3.38(0.89) (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -19- 591140* 1T —0. -12- 591140 A7-^^ _ B7 I __ V. Description of the invention (彳 〇). Further, the heat-bondable composite short fibers may be used alone as a fiber structure of a non-woven fabric, or other fibers may be used as the structure of a non-woven fabric mixed with a heat-adhesive composite fiber. Examples The present invention will be described in detail below with reference to the examples. The evaluations of the examples are performed according to the following methods. (a) The glass transition point (T g) and melting point (T m) were measured using a differential scanning calorimeter D S C -7 manufactured by PARKING-ELMER and measured at a heating rate of 20 ° C / min. (b) Intrinsic viscosity ([π]) It was measured at a temperature of 3 5 t using 0-chlorophenol as a solvent. (c) Number of shrinkages and shrinkage ratios Measured according to the method described in J I S L — 1 0 1 5 7 · 12. (d) The fineness was measured according to the method described in J I S L — 105.5.1 a. (e) The fiber length is according to JISL — 1051. 7.4.1 The method of recording the paper size of the paper is applicable to the Chinese National Standard (CNS) A4 specification (210X 297 mm) (Please read the precautions on the back before filling this page) _Booking and ordering of the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs-13- 591140 A7 ____ B7 V. Description of the invention (11) Determination. (f) Oil agent adhesion rate For the given fiber weight, the fiber is extracted from methanol at 30 ° C according to the ratio of methanol and bath ratio for 10 minutes, and the weight of the residual residue is measured and divided by 値. (S) Carded cotton made of cotton web area shrinkage and deformation and adhesion of fiber structure 30 g / m2, 100% heat-adhesive composite staple fiber with area A0 (25cmx25cm 2 δ 2 5 cm 2) , Placed in a constant temperature hot air dryer at 150 ° C (hot air circulation constant temperature dryer made by Satake Chemical Industry Co., Ltd .: 4 1 — s 4 :) for 2 minutes, and the area A 1 of the card after heat treatment is according to the following formula Calculate the area shrinkage. In addition, the area shrinkage rate was less than 20%. (h) Adhesion Occurred during elongation and could not be produced, or it was confirmed in the card that the clinging bundle was bad and good. [Example 1] Polyethylene terephthalate having an intrinsic viscosity of 0.64, Tg of 67 ° C, and Tm of 25.6 ° C was used as the fiber-forming component, and the terephthalic acid component was: An isophthalic acid component has a molar ratio of 60:40, an acid component with a molar ratio of ethylene glycol: diethylene glycol of 95: 5, and a diol component of this paper. Standard (CNS) A4 specification (210X 297 was celebrated (please read the precautions on the back before filling out this page) > Binding and ordering the staff of the Intellectual Property Bureau of the Ministry of Economic Affairs, Consumers' Cooperatives, Printing Disaster-14-591140 A7 B7 _ 5 2. Description of the invention (12) (Please read the precautions on the back before filling in this page) Copolymerization is a thermal adhesive component, using an amorphous copolymer with an intrinsic viscosity of 0.5 6 and a T g of 6 4 ° C After each rubber granule is dried under reduced pressure, it is provided to the outer ring type composite melt-spinning device, with a volume ratio of 50/50, a spinning temperature of 290 ° C, and a transport speed of 650. The yield per minute is melt-spun through the spinning die opening with a spinning hole number of 450 yarns. The spun yarn is cooled by cold air at 30 ° C and mixed with terephthalic acid: isophthalic acid The moire of the acid is an 80/20 acid component, and the ethylene glycol is a glycol component, which is copolymerized with 70% by weight of polyethylene glycol having a number average molecular weight of 3 0 0 to a number average molecular weight of 1 0 0 The treatment agent made of the latex of the polyether polyester block copolymer of 0% was given a purity adhesion amount of 0.1% by weight to the fiber weight by an oil injection roller, and was taken up at 900 m / min to obtain an unstretched material. Outer core type composite fiber. In addition, the maximum stretching ratio (hereinafter referred to as CDR) of this unstretched fiber is 4 · 5 times. The unstretched composite fiber is bundled to become 11 thousand dte X (1 0 Wandani) fiber bundle, first stretched 3-5 times in warm water at 72 ° C (0.78 times of CDR), and then stretched 1 · 15 times in warm water at 80 ° C ( Full extension ratio of 4.0 times: printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs of the CDR (0.89)), after the textile oil agent made of lauryl phosphate is naturally cooled to 3 5 ° The press-in type crimper of C is crimped and cut to 5 1 mm to obtain a single fineness of 4 · 4 dte X, the number of crimps is 10/2 5 mm, and the crimping rate It is a heat-adhesive staple fiber of 15%. [Examples 2 to 10, Comparative Examples 1 to 6] In addition to heat-receiving components, fiber-forming components, treatment agents, and extension ratios, the national standard (CNS) of this paper is applicable. A4 specifications (210X297 mm) -15- 591140 A7 ——__— B7-V. Description of the invention (13) Except for changing the extension temperature, the same conditions as in Example 1 were obtained, and the single fiber fineness was 4 · 4 dte X The thermal adhesive short fiber has a crimp number of 10/25 mm and a crimp ratio of 15%. The fiber composition of these examples and comparative examples is shown in Table 1, the treatment agent is shown in Table 2, the spinning elongation conditions are shown in Table 3, and the fiber evaluation results are shown in Table 4. (Please read the notes on the back before filling this page) _ 装 · ## Printed on the paper by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, the paper size is applicable to China National Standard (CNS) A4 (2 丨 0X 297 mm) -16 -591140 A7 B7 V. Description of the invention (14) Table 1 Composite level FI F2 F3 F4 F5 F6 Acid composition TA 60 60 55 70 75 60 埶 J \\\ IA 40 40 40 30 25 40 Connect SA SA 5 5 Ethylene glycol EG 95 100 100 62 44 95 Sex component DEG 5. 8 6 5 HMG. • 30 50 minutes Tg ° c 64 69 59 55 40 64 Tm ° C... 0.56 Fiber type PET PET PET PET PET PBT Form Tg ° c 67 67 67 67 67 25 Form Tm 't 256 256 256 256 256 256 228 points [V] 0.64 0.64 0.64 0.64 0.64 0.87 (Please read the notes on the back before filling in (This page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs TA: terephthalic acid IA: isophthalic acid SA: sebacic acid EG: ethylene glycol DEG: diethylene glycol HMG: hexamethylene glycol PET: poly Terephthalate PBT: Polybutylene Terephthalate Paper Ruler Applicable to China National Standard (CNS) A4 specification (210X297 mm) -17- 591140 V. Description of invention (15) Table 2 Treatment agent level 01 02 03 04 05 Polyether polyester block copolymer formation • Acid composition TA 80 90 72 IA 20 10 18 SIA 10 Glycol component EG 100 100 100 Polyalkylene type PEG3000 M-PEG3000 PEG4000 Ethylene glycol copolymerization% 70 80 70 Number average molecular weight 10000 9000 11000 Other ingredients • • Transphosphate 1 Phosphate 2 (Please read the precautions on the back before filling out this page) TA: Terephthalic acid IA: Isophthalic acid SIA: 5-Sodium sulfoisophthalic acid PEG3000: Polyethylene glycol PEG4000 with average molecular weight 3000: Average Polyethylene glycol M-PEG3 with a molecular weight of 4000: Polyethylene glycol monophenol ether phosphate with an average molecular weight of 3000 1: Potassium lauryl phosphate phosphate printed by the Consumer Cooperative of the Intellectual Property Office of the Ministry of Economic Affairs 2: Phosphate of lauryl alcohol Partially added potassium phosphate of ethylene oxide with an average of 5 moles The paper size is applicable to Chinese National Standard (CNS) A4 (210X297 mm) -18- 591140 V. Description of the invention (16) Economy Printed by the Ministry of Intellectual Property Bureau, Consumer Cooperative, Table 3. Spinning and stretching composite treatment agent CDR, paragraph 1 and paragraph 12, full extension magnification level, level temperature magnification / CDR temperature magnification / CDR magnification / CDR Example 1 F1 01 4.5 72 0.78 72 1.15 4.00 (0.89) Comparative Example 1 F1 01 4.5 65 0.78 60 1.15 4.00 (0.89) Comparative Example 2 F1 04 4.5 65 0.78 60 1.15 4.00 (0.89) Comparative Example 3 F1 04 4.5 72 0.78 72 1.15 4.00 (0.89) Comparative Example 4 F1 05 4.5 72 0.78 72 1.15 4.00 (0.89) Example 2 F1 01 4.5 72 0.78 80 1.15 4.00 (0.89) Example 3 F1 01 4.5 72 0.78 85 1.15 4.00 (0.89) Example 4 F1 01 4.5 72 0.96 80 1.05 4.54 ( 1.01) Comparative Example 5 F1 01 4.5 72 0.60 72 1.15 3.10 (0.69) Example 5 F1 02 4.5 72 0.78 72 1.15 4.00 (0.89) Example 6 F1 03 4.5 72 0.78 72 1.15 4.00 (0.89) Example 7 F2 01 4.5 72 0.78 72 1.15 4.00 (0.89) Example 8 F3 01 4.5 72 0.78 72 1.15 4.00 (0.89) Example 9 F4 01 4.5 72 0.78 72 1.15 4.00 (0.89) Comparative Example 6 F5 01 4.5 72 0.78 72 1.15 4.00 (0.89) Example 10 F6 01 3.8 72 0.78 72 1.15 3.38 (0.89) (Please read the note on the back first Matters then fill out this page) This paper scale applicable Chinese National Standard (CNS) A4 size (210X 297 mm) -19-591140
A B7 五、發明説明(17 ) 經濟部智慧財產局g(工消費合作社印製 第4表 纖維評估 膠著狀態 梳棉棉網面積收縮率 (%) 收縮後的梳棉品位 實施例1 良好 18.5 良好 比較例1 良好 73.9 不良 比較例2 良好 55.3 不良 比較例3 不良 不能延長 比較例4 不良 不能延長 一 實施例2 良好 8.1 良好 實施例3 良好 5.1 良好 實施例4 良好 6.8 良好 比較例5 不良 不能延長 • 實施例5 良好 17.5 良好 實施例6 良好 18.1 良好 實施例7 良好 18.3 良好 實施例8 良好 16.3 良好 實施例9 良好 16.1 良好 比較例6 不良 不能延長 實施例10 良好 14.8 良好 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -20- 591140 A7 B7 五、發明説明(18 ) 商業上之利用領域 本發明提供聚酯系熱接著性複合短纖維,不僅可用比 較低的溫度形成纖維構造體,於高溫環境下使用也不引起 變形,尺寸安定性良好,高品位的纖維構造體。又,依本 發明的製造方法,可安定且容易的製造不引起膠著的上述 的熱接著性複合性短纖維。 (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -21 -A B7 V. Description of the invention (17) Intellectual Property Bureau of the Ministry of Economic Affairs g (printed in Table 4 printed by the Industrial and Consumer Cooperatives) The state of sizing of the carded cotton web area shrinkage (%) Carded grade after shrinking Example 1 Good 18.5 Good Comparative Example 1 Good 73.9 Poor Comparative Example 2 Good 55.3 Poor Comparative Example 3 Poor cannot be extended Comparative Example 4 Poor cannot be extended One Example 2 Good 8.1 Good Example 3 Good 5.1 Good Example 4 Good 6.8 Good Comparative Example 5 Bad cannot be prolonged • Example 5 Good 17.5 Good Example 6 Good 18.1 Good Example 7 Good 18.3 Good Example 8 Good 16.3 Good Example 9 Good 16.1 Good Comparative Example 6 Defective cannot be extended Example 10 Good 14.8 Good (Please read the notes on the back first (Fill in this page again.) This paper size applies Chinese National Standard (CNS) A4 (210X 297mm) -20- 591140 A7 B7 V. Description of the Invention (18) Commercial Use Field This invention provides polyester thermal adhesiveness. Composite short fibers can not only form fiber structures at relatively low temperatures, but also at high temperatures It does not cause deformation under the environment, has good dimensional stability, and has a high-grade fiber structure. In addition, according to the manufacturing method of the present invention, the above-mentioned heat-adhesive composite short fibers that do not cause sticking can be produced stably and easily. Please read the notes on the back before filling out this page) The paper size printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs applies to the Chinese National Standard (CNS) A4 (210X 297 mm) -21-