TW555886B - Electrochemical etch for high tin solder bumps - Google Patents
Electrochemical etch for high tin solder bumps Download PDFInfo
- Publication number
- TW555886B TW555886B TW090126212A TW90126212A TW555886B TW 555886 B TW555886 B TW 555886B TW 090126212 A TW090126212 A TW 090126212A TW 90126212 A TW90126212 A TW 90126212A TW 555886 B TW555886 B TW 555886B
- Authority
- TW
- Taiwan
- Prior art keywords
- tin
- content
- concentration
- metals
- scope
- Prior art date
Links
- 229910000679 solder Inorganic materials 0.000 title claims description 95
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 title claims description 27
- 229910052751 metal Inorganic materials 0.000 claims abstract description 53
- 239000002184 metal Substances 0.000 claims abstract description 53
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims abstract description 40
- 150000002739 metals Chemical class 0.000 claims abstract description 31
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims abstract description 16
- -1 sulfate compound Chemical class 0.000 claims abstract description 13
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims abstract description 11
- 229940085991 phosphate ion Drugs 0.000 claims abstract description 7
- 229910019142 PO4 Inorganic materials 0.000 claims abstract 5
- 239000010452 phosphate Substances 0.000 claims abstract 5
- 238000000034 method Methods 0.000 claims description 33
- 229910052718 tin Inorganic materials 0.000 claims description 29
- 238000005260 corrosion Methods 0.000 claims description 24
- 239000007864 aqueous solution Substances 0.000 claims description 22
- 230000007797 corrosion Effects 0.000 claims description 21
- 239000010949 copper Substances 0.000 claims description 17
- 235000011187 glycerol Nutrition 0.000 claims description 15
- 239000000243 solution Substances 0.000 claims description 12
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 11
- 229910045601 alloy Inorganic materials 0.000 claims description 10
- 239000000956 alloy Substances 0.000 claims description 10
- 230000002079 cooperative effect Effects 0.000 claims description 9
- 229910052802 copper Inorganic materials 0.000 claims description 9
- 238000006056 electrooxidation reaction Methods 0.000 claims description 9
- 229910052759 nickel Inorganic materials 0.000 claims description 6
- 229910052804 chromium Inorganic materials 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 3
- 229910052737 gold Inorganic materials 0.000 claims description 3
- 239000010931 gold Substances 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- 150000002500 ions Chemical class 0.000 claims description 2
- 150000003013 phosphoric acid derivatives Chemical class 0.000 claims description 2
- 150000003467 sulfuric acid derivatives Chemical class 0.000 claims description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims 3
- 239000011651 chromium Substances 0.000 claims 3
- 229910000831 Steel Inorganic materials 0.000 claims 2
- 239000010959 steel Substances 0.000 claims 2
- 240000007594 Oryza sativa Species 0.000 claims 1
- 235000007164 Oryza sativa Nutrition 0.000 claims 1
- 239000002253 acid Substances 0.000 claims 1
- 230000009972 noncorrosive effect Effects 0.000 claims 1
- 235000009566 rice Nutrition 0.000 claims 1
- 238000005530 etching Methods 0.000 abstract description 9
- 235000012431 wafers Nutrition 0.000 description 43
- 238000002844 melting Methods 0.000 description 12
- 230000008018 melting Effects 0.000 description 11
- 229910052939 potassium sulfate Inorganic materials 0.000 description 10
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 description 8
- 235000011151 potassium sulphates Nutrition 0.000 description 8
- 239000000758 substrate Substances 0.000 description 8
- 238000001039 wet etching Methods 0.000 description 7
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 6
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical compound [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 229920002120 photoresistant polymer Polymers 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 5
- 230000000875 corresponding effect Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 239000004065 semiconductor Substances 0.000 description 4
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 3
- 238000000866 electrolytic etching Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 235000012054 meals Nutrition 0.000 description 3
- 229910000160 potassium phosphate Inorganic materials 0.000 description 3
- 235000011009 potassium phosphates Nutrition 0.000 description 3
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 2
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 229910052745 lead Inorganic materials 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 229910001152 Bi alloy Inorganic materials 0.000 description 1
- 229910000599 Cr alloy Inorganic materials 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical class OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910001128 Sn alloy Inorganic materials 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- UQMRAFJOBWOFNS-UHFFFAOYSA-N butyl 2-(2,4-dichlorophenoxy)acetate Chemical compound CCCCOC(=O)COC1=CC=C(Cl)C=C1Cl UQMRAFJOBWOFNS-UHFFFAOYSA-N 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 239000002659 electrodeposit Substances 0.000 description 1
- 238000004070 electrodeposition Methods 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 229940098779 methanesulfonic acid Drugs 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
- 229910052762 osmium Inorganic materials 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000002161 passivation Methods 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 238000000206 photolithography Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 238000001771 vacuum deposition Methods 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F3/00—Electrolytic etching or polishing
- C25F3/02—Etching
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- H—ELECTRICITY
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- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/31—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to form insulating layers thereon, e.g. for masking or by using photolithographic techniques; After treatment of these layers; Selection of materials for these layers
- H01L21/3205—Deposition of non-insulating-, e.g. conductive- or resistive-, layers on insulating layers; After-treatment of these layers
- H01L21/321—After treatment
- H01L21/3213—Physical or chemical etching of the layers, e.g. to produce a patterned layer from a pre-deposited extensive layer
- H01L21/32133—Physical or chemical etching of the layers, e.g. to produce a patterned layer from a pre-deposited extensive layer by chemical means only
- H01L21/32134—Physical or chemical etching of the layers, e.g. to produce a patterned layer from a pre-deposited extensive layer by chemical means only by liquid etching only
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- H01L24/10—Bump connectors ; Manufacturing methods related thereto
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Description
555886 五、 經濟部智慧財產局員工消費合作社印製 A7 B7 發明說明() fag領域: 本發明涉及金屬的選擇性腐蝕。更具體而言,本發明 係涉各種焊球存在的條件下對金屬進行的電化學腐蝕。 1¾背景: C4是一種先進的微電子晶片的包裝和連接技術。”C4,, 代表可控塌陷晶片連接(Controlled Collapse Chip Connection)。C4 也叫"焊球(solder bump)"、”焊料球,,及” 覆晶(flip chip)",而且這些術語也可共稱之,如稱作”C4 焊球π。 C4的基本思想是將晶片(半導體器件)、晶片封組或這 類的其它單元連接起來,它是通過這些單元的兩表面之間 的一些焊球來完成的。這些導電焊料的細小隆起將把連接 單元上的相應兩金屬墊之間的間隙跨接起來。每塊金屬聲 都在另一單元的表面上有一金屬墊與之對應;該等金屬塾 的排列都呈鏡像。當將這些單元壓在一起並加熱時,該第 一單元的金屬墊上的焊球就會與該第二單元上的相應導 電金屬塾(沒有焊球)接觸並被軟溶,就會使該焊球局部塌 陷並在相應金屬墊之間形成一些連接。 在C4中該等烊球被直接做在—個單元的那些金屬整 上。這些金屬塾與其它零件之間被每塊金屬塾周圍的絕緣 基片電絕緣。該基片可以是矽(Si),★ π σ ^ )也可是某種其它的材 料。該金屬墊的底部是與該晶片電路 W电連接的。 片與载體或封組連結夫 第4頁 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公f ) , I I---------—訂·-------- (請先閱讀背面之注意事項再填寫本頁) C4的主要應用是將 555886 A7 五、發明說明() 來。晶片通常都是以矩形陣列的形式做在被稱作"晶片,,的 單晶矽片上。在每塊晶片上制做很多晶片,然後將該晶片 分裂成一些單個的晶片並將這些晶片"封裝”在一些足夠 大的單元中,以便操作處理。將該等C4焊球放置在這些 晶片上,同時還將它們連接在晶片中。 將晶片做得盡可能大,以便減少為製備一定數目的晶 片所必須處理的晶片數。為了同樣的理由,(其中)還將這 些晶片做得盡可能小。這樣,最好的C4製備系統就是能 在一大面積上製備成千的很小的、間隔很近的,每個都是 精確地安放的焊球的系統。 當將兩表面按壓在一起時,C4的焊球應該被機械地很 好地固定在它們的金屬塾上,否則它們就可被撕扯開。一 般皆知一複雜的裝置,如電腦可以具有幾十個晶片和成百 上千個C4的焊料球連接點,只要有一個這種隆起失靈則 會使整個裝置播用。該C4隆起的連接需要審慎的設計方 得為之。 形成焊球的-種方法利用了賤射或真空沈積技術。在 這種方法中,焊料金屬在真空腔中被汽化。該金屬蒸氣會 使該真空腔中的每件東西上覆蓋一層該蒸發金屬的薄 膜。為了在基片上形成焊球,可使該蒸氣通過固定在該基 片上的金屬遮罩中的孔。通過這些孔的烊料蒸汽就在該冷 表面上凝結成一些焊球。這種方法需要一高真空腔來容納 該基片、遮罩、和閃蒸器。 製備焊球的另一技術為電化學覆鍍或電鍍。這種方法 第5頁 1 —k^w ^ (請先閱讀背面之注意事項再填寫本頁) 訂--- #丨 經濟部智慧財產局員工消費合作社印製 555886 A7 B7 經濟部智慧財產局員工消費合作社印製 五、發明說明( 也使用遮罩並只在所選擇的位冒、 、_ ]彳罝上形成焊球,但該技術與 該蒸發法是很不相同的。 電解形成C4焊球過程的第一步是在擬形成隆起的該 晶片上沈積-連續的金屬薄膜的叠層(,。這就是所謂 的"種子層"’它起著雙重作用。首先,它在焊球的電解沈 積過程中提供了一電流的導電通路。第二,它保留在焊球 的下面,形成C4的球形限制冶金(bau⑽⑴叫
Metallurgy)(BLM)的基礎。因而,為了在該晶片的整個橫 向跨度上说進行均勻的電沈積,必須至少有一層是足夠導 電的。該底層必須很好地粘附在下面的半導體器件上以便 鈍化,而頂層必須與該焊料進行充分的相互作用以便形成 可靠的連接。Λ外,肖BLM可以包含一些阻擋層,以避 免焊料與下面的器件組分發生有害的相互作用。最後,由 混合堆疊(composite stack)所產生的應力應足夠小,以便 在各種熱學和機械應力範圍上維持該C4連接的可靠性。 考慮到所有這些因素,種子層通常由一種以上的金屬層組 成,而且這些不同的層必須在處理過程中的某一時刻從 C4之間被腐蚀掉,以便各互連點電絕緣。 在敷設種子層之後,第二步就是用光刻法形成一遮 罩。在該種子層上敷設一層光刻膠,並使它曝光。未曝光 的光刻膠(如一負性光刻膠)那時就可被洗去以便將固化 的光刻膠留下作遮罩。該遮罩具有一些孔列,焊球就將沈 積在這些孔所在的位置上。 第三步是將焊料電沈積(電鍍)到上述遮罩孔中。 第6頁 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 裝--------訂--------- (請先閱讀背面之注意事項再填寫本頁) 555886 A7 _-__B7 經濟部智慧財產局員工消費合作社印製 五、發明說明() 在上述焊球形成之後,就將固化的光刻膠的遮罩除 去。這時該基片就被連續的種子層和大量的焊球所覆蓋。 然後’通過適當的濕浸蚀和/或電腐蚀工藝將該焊球之間 的種子層除去以便使它們電絕緣。 典型地用於C4焊球的焊料為97wt%的Pb和3wt°/〇的 Sn。典型的種子層總是包括一 Tiw層、一形成過渡相的 Cr/Cu 層(phased Cr/Cu layer)或 Cr/Cu 合金、和一 Cu 層。 用來同時除去該Cr/Cu和Cu層的方法是電腐蝕方法,它 包括一種含有甘油和硫酸鉀的水溶液,就如在Datta等的 美國專利5,486,282中所公開者一般,該公開内容併入本 案中,以作為參考。該甘油用作潤濕劑,而硫酸鉀的目的 則是雙重的。第一,該硫酸鉀賦予該溶液電解導電率。第 二’自由的硫酸根離子易於與高Pb的焊球絡合,形成一 保護外殼’在電腐蝕過程中這外殼能防止焊球被溶解。然 後利用濕浸蚀方法對該Tiw層進行腐蝕,該濕浸蝕方法包 括含有過氧化氫、EDTA、和硫酸钟的含水腐蝕水溶液, 就如在Datta等的美國專利5,462,63 8和Fanti等的美國專 利6,0 1 5,5 0 5所公開者一般,該公開内容被併入本案中 以作為參考。該焊球上的"外殼”在緊接著的清洗過程中被 除去。 更近的一些應用利用了一低熔點的焊料作C4 9隆起 以便能進行低溫的晶片連接。這樣的一種低熔點焊料可〆 是包括63wt%的Sn和37wt%的Pb的鉛/錫焊料。 Cotte等的美國專利5,8〇〇,726提出 !水/合硬以便 第7頁 本紙張尺度適用中國國豕標準(CNS)A4規格(21〇 X 997公餐) (請先閱讀背面之注意事 ,φ 項再填 裝---- 寫本頁) 訂--------- 555886 五、 經濟部智慧財產局員工消費合作社印製 發明說明() 在存在有易溶焊料的情況下齊久 链 ^ r野各種金屬,如Tiw,的濕浸
餘,該專利内容被併入本案φ,” μ t A 菜中,以供作參考。這種溶液包 括磷酸鉀、過氧化氫、EDTA、以及草酸。 本案發明人已認識到,翊咕AA & & 現時的電腐蝕方法對於高Sn 焊球並非有效的。理由是s n粗、λ + △ 、 疋n對於硫酸根離子並不是很活 潑的,因而現行技術的電腐妯 、 电腐蚀〉谷视,如上述Datta等的美 國專利5,486,282中所公開杏 ^者’並不能在電腐蝕過程中在 烊球上形成保護外殼。不良的 艮的〜果疋從孩焊球浸出大量的
Sn。此外,該溶解下來的 n曰自由地重新沈積在TiW上 並與Tiw絡合,使得該Tiw w層對於傳統的濕浸蝕來說是 不可滲透的。 分層的焊料結構使問題# & Ί題更加複雜。例如,在這種分層 、、、口構中’低溶點的高Sn、焊跋雜 干衣4被沈積在一高熔點的高pb 焊球上。 這樣,本發明者們就認識到,需要一種這樣的腐触工 ,它要既能有效地電腐蚀金屬而又 包含有高Pn的焊料的焊球。 因此’本發明的目的在 ;對具有一些有待電腐蝕的金 屬和不擬腐蚀的高Sn的焊球的基片進行電腐触。 本發明的另一目的在於對具有一些有待電腐触的金 屬和不想被腐蚀的包本右合 G η有同Sn焊球和高Pb焊球的焊 層結構的基片進行電腐蚀。 本發明的這些和袁令μ 、勺目的從下面的描述並結合附 圖來看將曰變得更加明顯。 第8頁 本紙張尺度適用中國國家標準(CNS)^^^ · ϋ I ί ι>1 一。、I H ϋ H ϋ ϋ ϋ I (請先閱讀背面之注意事項再填寫本頁) x 297 公 f ) δδΟ
五、發明說明( 壁L明目6<?及概诚:_ 本發明的目的已由下述方 被腐蝕的金屬的情況 在存在有一或多種不想 (請先閱讀背面之注意事項再填寫本頁) 卜’本發明的裳 電化學腐蝕水溶液,田七 吊—態樣中,提供一種 斤J來對—些金 溶液至少包括: —“臂進行腐蝕,該腐蝕水 甘油,其濃度為1.30-Uom; 硫酸鹽化合物,其 磁妨胳几人仏 雕卞/晨度為〇—0·:5Μ ; 舞酸鹽化合物,其 六从“丹螂酸鹽離子濃度為〇·1- 0.5Μ。 .ΤΊΓ ^從 有一或多種不想被溶解的金屬的情 、、 一心樣中,棱供了一種用來選擇性地 溶解一或多種擬溶解 0金屬的,該万法至少包括下述步 驟· 用種腐蝕水/谷液對想要溶解的金屬進行電化學腐 ^ ό水腐蚀水落液包括:甘油,其濃度為^ 3 〇 一 K7〇M;硫酸M化合物,其硫酸根離子濃度為〇- 〇·5Μ; 以及鱗酸鹽化合物,其磷酸根離子濃度為0.1 — 0.5M。 按照本發明的第三態樣,提供了 一種用來選擇性地腐 蚀一物件的方法’該方法至少包括下述步驟: 經濟部智慧財產局員工消費合作社印製 提供一物件,該物件具有一或多種想要溶解的金屬, 同時還存在有一或多種不想被溶解的金屬; 用一種腐蝕水溶液對想要溶解的金屬進行電化學腐 蚀’該含水腐蝕水溶液包括:甘油,其濃度為丨.30 — 1·7〇Μ ;硫酸鹽化合物,其硫酸根離子濃度為〇一 〇 5M ; 以及磷酸鹽化合物,其磷酸根離子濃度為0.1 — 0.5Μ。 第9頁 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) A7 B7
555886 五、發明說明() 圖式簡單說明:_ 被認為是本發明的一些新穎特點和本發明的一些特 徵的要素都被詳細陳述於後附之申請專利範園中。所有附 圖都僅供圖示說明用,故皆未按比例繪出。但是,透過參 考後文的詳述及這些附圖的配合說明,本發明本身之妗構 和操作方法得以得到最佳的理解,其中: 第1圖是一晶片的側視圖,它表示該種子層和第一種焊料 分層結構,該結構僅包含有主要是gj η的焊料。 第2圖是一晶片的側視圖,它表示出該種子層和第二種焊 料分層結構,該結構包含有高Sn的焊料和高pb的 焊料。 第3圖是在利用現行技術的腐蝕水溶液進行電腐蚀之後 弟2圖晶片的側視圖。 第4圖是為了除去該種子層的最後一層而進行濕侵蝕之 後的弟3圖晶片的側視圖。 第5圖是第4圖所示晶片的表面圖示,它表示出該種子層 的不完全腐蝕。 第6圖是在用本發明所述的腐蝕水溶液進行電腐蚀之後 的第2圖晶片的側視圖。 第7圖是為了除去該種子層的最後一層而進行濕侵蝕之 後的第6圖晶片的側視圖。 第8圖是第7圖所示晶片的表面圖示,它表示出該種子層 的完全腐蚀。 第10頁 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公餐) I I I I I ·11111111 ^»^^1 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 555886 A7 B7 五、 發明說明( 對照說明 10 14 18 24 32 36 39 42 第一晶片 種子層 第二層 焊球 焊球 焊料 錫 表面 12 半導體材料 16 第一層 2〇 第三層 30 第二晶片 34 焊料 38 保護性外殼 4〇 第一層之部份區域 璧L明詳細說明 經濟部智慧財產局員工消費合作社印製 詳細參考附圖,特別是參考第丨圖,該圖表示出第一 晶片10,它由半導體材料12、種子層14和焊球24構成。 如早先所指出的那樣,該種子層14實際上是一多層結 構。為了圖示而非限制的目的,一種典型的層組合的第一 層16為TiW合金(例如,1〇wt%的Ti和9〇wt%的w),第 一層18為形成過渡相的Cr/Cu(phased心/以彡或Cr/Cu合 金’第二層20為Cu。還可有,例如,一鎳的阻擋層22。 在晶片10上的焊球24主要包含Sn的焊料。這樣的 焊料可以由適度的Sn含量,如6〇wt%或更多的Sn和 4〇Wt%或更少的Pb構成,也可由高&含量,如95wt%或 更多的Sn和保持平衡的Pb含量構成。而且,該坪料還可 包括主要是含Sn的一些無^合金,如Sn/Ag、Sn/Cu、 Sn/Ag/Cu、以及Sn/Bi合金,這裏僅列舉了幾個。 第11頁 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公餐) I ^ ί— --------I Ί --------訂--I--------* (請先閱讀背面之注意事項再填寫本頁) 555886 A7
現在參考第2圖,該圖表示出第二晶彳30,它是由半 和焊球32構成。種子層14可 導體材料12、種子層14、 與第1圖所示的種子. . 層相问,也可不同,這取決於具體應 弟一晶片30也可具有阻擋層22。第二晶片3〇 含有:些焊球32。但是,在這種情形,焊球32卻包括由 較同熔化/皿度的烊料34和一較低熔化溫度的焊料%組 成的-烊料分層結構。第2圖所示的該烊料分層結構僅只 是為了圖示的目的;如果需要,還可有另外一些焊料層。 較鬲溶化溫度的焊料34可以是高Pb的焊料,具有95 一 97Wt%的Pb’餘下的是Sn。較低溶化溫度的焊料“可 以是上面提及的任何中度的Sn含量、高Sn含量或無Μ 的合金。 餘下的討論將集中在第二晶片3〇上,但應明白本發 明同樣適用於第一晶片1 〇。 現在來參看第3圖,第二晶片30已被包括甘油和硫 酸鉀的傳統的含水腐蝕水溶液電腐蝕過了。這種腐蝕水溶 液的組成為1.5Μ的甘油和〇·35Μ的K2S〇4(硫酸鉀)。電 池電壓為14.0伏特,工件與電極之間的間隔為3.〇mm, 脈衝保持時間與間隙之比為2〇0/〇。 如從第3圖所能見者,在電腐蝕過程中,較高熔化溫 度的悍料34已被一保護性外殼所保護起來,而較低熔化 溫度的焊料36卻被腐蝕了,這就導致了的有害的sn的損 失和隨之而來的焊球3 2中成分的變化。而且,來自較低 溶化溫度焊料36的一些錫39已重新沈積在該種子層的第 第12頁 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公釐) 裝--------訂--------- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 A7
555886 五、發明說明() 一層16上,而且甚至可與之絡合。 緊接著,將第二晶片3 0在傳統的含水腐蝕水溶液中 進行了濕浸蚀,所用腐蝕水溶液包括3〇wt%的過氧化氣、 7.8g/lK—EDTA以及1.1M的硫酸鉀,其腐蝕周期為33〇 秒。該腐蚀槽的溫度設定為50。(:。濕浸蚀後的結果圖示 在第4圖和第5圖中,圖中可以看到第一層16已被基本 除去’留下第二晶片30的表面42大部分沒有該第一層 16。另一方面,Sn的沈積物39(如第3圖所示)妨礙了第 一層16的某些區域的腐蝕,因而留下了一些沒有被腐蝕 掉的第一層16的一些區域40。 如第3圖至第5圖所示晶片結構是不希望的,而且可 能導致尚的產率損失。如一般所知,在晶片處理的這個階 段的任何產率損失都是代價很高的。 現在來參看第6圖,第二晶片3 0按照本發明被含水 腐蚀水溶液所腐蚀。 本發明所用的該電化學腐蝕水溶液的組成至少包 括 :1.3 0 — 1.70M (以 1.5M 為更佳)的甘油 (H0CH2(0H)CH20H),0 — 0.5M(以 0.35M 為更佳)的硫酸根 離子濃度和0.1 — 0.5M(以0.15M為更佳)磷酸根離子濃 度。該含水腐蝕水溶液的pH值應為4 — 9(標稱值為5), 該電池電壓應為13 — 17伏特(標稱為14.5),電極間隔為 3.0mm,以及占空因數(duty cycle)為10 — 30%(以20%為更 佳)。 該硫酸根離子和磷酸根離子都可從任意相應的鹽類 第13頁 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ---------*--裝--------訂-----------r (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 555886 A7
五、發明說明() 產生。硫酸抑和磷酸鉀都屬於這些鹽類,而硫酸鈉或磷酸 納也可用於本發明的這些目的。 (請先閱讀背面之注意事項再填寫本頁) 硫酸根和嶙酸根離子的相對含量應根據存在的高Pb 和南Sn焊料的量來調節。如果高pb和高Sll焊料兩者都 存在’則為了保護這些焊料就必須存在硫酸根和磷酸根兩 種離子。如果不存在高pl)焊料,則就不需存在硫酸根離 子。作為最小值來說,硫酸根離子和磷酸根離子必須提供 一足夠南的溶液電導率以便在合理的電壓下進行電腐 蚀。 在焊球存在的情況下可被腐蝕的金屬包括鈦、鎢、 路、銅、鎳、以及它們的合金。在焊球存在的情況下可被 電腐蚀的金屬包括各種金屬疊層(meUl stack),包括Cu、
Cr/Cu、Cu/Ni、和 Cr/Cu/Ni 等合金。 作為本發明的一種優選腐蝕水溶液的例子,用於第二 晶片30電腐蚀的腐蝕水溶液包含1 5M的甘油、〇 35M的 K2S04(硫酸鉀)、〇·15Μ的K3p〇4(磷酸鉀)。用磷酸將pH 值調到5.0。電池電壓為μ 〇伏特,電極間隔為3 〇mm, 以及占空因數為20%。由硬殼3 5保護各個焊球。第二和 經濟部智慧財產局員工消費合作社印製 第三層18、20分別都被除去,而且沒有殘留物留在該第 一層1 6上。 然後’將第二晶片3 0放在傳統的含水腐蚀水溶液中 進行濕浸蚀,該腐蝕水溶液包括30wt%的過氧化氫、 7.8§/11(:"~^〇丁八、和1.1%的硫酸鉀,腐蝕周期為330秒。 該腐触槽的溫度被設定為5〇°c。結果被圖示於第7圖和 第14頁 本紙張尺度適用中國國家標準(CNS)A4規格(21〇 X 297公f ) 555886
五、 發明說明( 第8圖中,在圖中可看到該第一層16已完全被除去,留 下的第二晶片30的表面42上沒有任何的殘留物。 在濕浸蝕後保護性外殼3 8仍保留在適當的地方,在 濕、浸蝕完成後再用甲磺酸將其除去。 已發現,本發明的使用大大地提高了電腐蝕過移的虞 率。 對於與本公開有關的技術領域的業内人士來說,顯然 可以對本發明進行一些超出此處所具體描述的那痤實施 例的其它改進,而並不偏離本發明的精神。因此,遠呰改 進都被$忍為不脫離本發明之範圍。 ----------—裝--------tr--------- (請先閱讀背面之注意亊頊存填寫本貢) 經濟部智慧財產局員工消費合作社印製 頁 5 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)
Claims (1)
- 5 變86告本 B8 C8 D8 利範圍 $二朁換本^ a 經濟部智慧財產局員工消费合作社印製 i.一種電牝學腐蝕水溶液,在存在有一或多種不擬腐蝕的 金屬的情況下用來對一些金屬進行腐蝕,該腐餘水溶 液至少包括: 甘油,濃度為1.30 — 1.70M ; 硫酸鹽化合物,硫酸鹽離子濃度為〇 一 〇. 5 M ; 磷酸鹽化合物,磷酸鹽離子濃度為〇1 一 〇.5M。 2·如申請專利範圍第1項所述之電化學腐蝕.水溶液,其特 徵在於:該腐飯水溶液的pH值為4— 9。 3·如申請專利範圍第.1所述之電化學腐蝕水溶液,其特徵 在於:該不擬腐蝕的一或多種金屬是從由鉛、錫、以及 它們的合金構成的組群中選出的。 4·如申請專利範圍第丨項所述之電化學腐蝕水溶液,其特 徵在於:該不擬腐蝕的一或多種金屬是從由下列的一此 焊料構成的組群中選出的:高鉛/錫焊料,其錯含量的 重量百分比大於95,錫的含量為其平衡數;中等比率 的錯/錫焊料,其鉛含量的重量百分比 、’賜的含 量為其平衡數;高錫/低鉛焊料,其錫含量的重量百八 比大於95,鉛的含量為其平衡數;無鉛焊料,其锡= 量的重量百分比大於95 ;以及它們的組合。 S 5.如申請專利範圍帛i項所述之電化學腐钱水 再特 本紙張尺度適用中關家標準(CNS)A4規格(210 X 29^ (請先·Μ讀背面之注意事項再填寫本頁) -線· 555886 六 、申請專利範圍 經 濟 部 智 慧 財 產 局 消 費 合 作 社 印製 徵在於:擬腐蝕的那些金屬是從由鉻、鋼、鎳、以及它 們的合金構成的組群中選出的。 6.如申請專利範圍第1項所述之電化學腐蝕水溶液,其特 徵在於:該硫酸鹽化合物的濃度為〇·2— 〇·5Μ。 7·如申請專利範圍第1項所述之電化學腐蝕水溶液,其特 徵在於:.該甘油的濃度為1 ·4Μ,該硫酸鹽的濃度為 〇·3 5Μ ’而該磷酸鹽的濃度為〇.15]Μ。 8· 一種在一物件中在存有一或多不擬溶解的金屬的情況 下用來選擇性地溶解一或多種擬溶解的金屬的方法,該 方法至少包括下述步驟: 用一種腐蝕水溶液對擬溶解的金屬進行電化學腐 蝕,該含水腐蝕水溶液包括:甘油,其濃度為13〇〜 1.70Μ,硫酸鹽化合物,其硫酸根離子濃度為〇〜〇 ; 以及磷酸鹽化合物,其構酸根離子濃度為〇 i〜n 9.如申請專利範圍帛8項所述之方法,其特徵在於··該腐 钱水溶液的pH值為4— 9。 !〇•如申請專利範圍第8項所述之方法,其特徵在於. 不擬腐蝕的-或多種金屬是從由錯、錫、以及它們的 金構成的組群中選出的。 該合 閱 再 訂 本紙張尺度適用中國國家標準(CNS)A4規格 55588611.如申請專利範圍第8項所述之方法,其特徵在於:該 不擬腐蝕的一或多種金屬是從由下列的一些焊料構成 的組群中選出的:高鉛/錫焊料,其鉛含量的重量百分 比大於95,錫的含量為其平衡數;中等比率的鉛/錫^ 料’其鉛含量的重量百分比小於40,錫的含量為其平 衡數;高錫/低鉛焊料,其錫含量的重量百分比大於9 $ 船的含量為其平衡數·,無鉛焊料,其錫含量的重量百 分比大於· 95 ;以及它們的組合。 12·如申請專利範圍第8項所述之方法,其特徵在於:擬 腐餘的那些金屬是從由鉻、銅、鎳、以及它們的合金 構成的組群中選出的。 13·如申請專利範圍第8項所述之方法,其特徵在於:該 硫酸鹽化合物的濃度為〇·2— 0.5M。 經濟部智慧財產局員工消費合作社印製 14.如申請專利範圍第8項所述之方法,其特徵在於:該 甘油的濃度為1.4M,該硫酸鹽的濃度為〇·35Μ,而碟 酸鹽的濃度為0.15Μ。 1 5· —種用來選擇性地腐蝕一物件的方法,該方法至少包 括下述步驟: 供一物件’該物件具有一或多種擬溶解的金屬, 同時還存在有一或多種不擬溶解的金屬; 本紙張尺度適帛中國國家群(CNS)A4規格(21G X 297¾¾ ) 555886 B8 C8 D8 六、申請專利範圍 用一種腐蝕水溶液對擬溶解的金屬進行電化學腐 蝕,該含水腐蝕水溶液包括:甘油,其濃度為— uom•,硫酸鹽化合物,其硫酸根離子濃度為m 以及磷酸鹽化合物,其磷酸根離子濃度為〇m 經濟部智慧財產局員工消費合作社印製 16·如申請專利範圍第15項所 貝所遂之方法,其特徵在於: 該腐蝕水溶液的pH值為4— 9。 17·如申請專利範圍第15項所诫夕古、土 ^ 唄所述之方法,其特徵在於: 該不擬腐蝕的一或多種金屬是從由鉛、錫、以及它們 的合金構成的組群中選出的。 18·如申請專利範圍第!5項所述之方法,以寺徵在於: 該不擬腐蝕的一或多種金屬是從由下列的一些焊料構 成的組群中選出的:高鉛/錫焊料,其鉛含量的重量百 分比大於95,錫的含量爲其平衡數;中等比率的鉛/锡 焊料’其船含量的重量百分比小力4〇,锡的含量為其 平衡數;高錫/低鉛焊料,其錫含量的重量百分比大於 95,鉛的含量為其平衡數;無鉛焊料,其錫含量的重 量百分比大於95 ;以及它們的組合。 19·如申請專利範圍第15項所述之方法,其特徵在於: 擬腐蝕的那些金屬是從由鉻、鋼、鎳、以及它們的合 金構成的組群中選出的。,-------------L (請先-S3讀背面之注意事項再填¾.本頁) - Β8 C8 D8 555886 六、申請專利範圍 20.如申請專利範圍第15項所述之方法,其特徵在於: 該硫酸鹽化合物的濃度為0.2 — 0.5M。 2 1 ·如申請專利範圍第1 5項所述之方法,其特徵在於: 該甘油的濃度為1.4M,該硫酸鹽的濃度為0.35M,而 該磷酸鹽的濃度為0.1 5 Μ。 ----a.--------—l· <請先朋讀背面之注意事項再填寫本頁) · 線- 經濟部智慧財產局員工消費合作社印製 10 2 /V 格 規 4 )Α S) Ν (C 準 標 家 國 國 中 用 適 度 尺 張 紙 本 J
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JP (1) | JP3368271B2 (zh) |
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US6876052B1 (en) * | 2000-05-12 | 2005-04-05 | National Semiconductor Corporation | Package-ready light-sensitive integrated circuit and method for its preparation |
JP4293500B2 (ja) * | 2001-05-07 | 2009-07-08 | 第一電子工業株式会社 | 電子部品の製造方法 |
US6854636B2 (en) * | 2002-12-06 | 2005-02-15 | International Business Machines Corporation | Structure and method for lead free solder electronic package interconnections |
US6900142B2 (en) * | 2003-07-30 | 2005-05-31 | International Business Machines Corporation | Inhibition of tin oxide formation in lead free interconnect formation |
US20060021974A1 (en) * | 2004-01-29 | 2006-02-02 | Applied Materials, Inc. | Method and composition for polishing a substrate |
US6995084B2 (en) * | 2004-03-17 | 2006-02-07 | International Business Machines Corporation | Method for forming robust solder interconnect structures by reducing effects of seed layer underetching |
CN110310939B (zh) * | 2018-03-27 | 2021-04-30 | 矽品精密工业股份有限公司 | 基板结构及其制法及导电凸块 |
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US5318677A (en) * | 1991-02-13 | 1994-06-07 | Future Automation, Inc. | Process and solutions for removing resin bleed from electronic components |
US5462638A (en) | 1994-06-15 | 1995-10-31 | International Business Machines Corporation | Selective etching of TiW for C4 fabrication |
US5486282A (en) | 1994-11-30 | 1996-01-23 | Ibm Corporation | Electroetching process for seed layer removal in electrochemical fabrication of wafers |
US5800726A (en) | 1995-07-26 | 1998-09-01 | International Business Machines Corporation | Selective chemical etching in microelectronics fabrication |
US6015505A (en) | 1997-10-30 | 2000-01-18 | International Business Machines Corporation | Process improvements for titanium-tungsten etching in the presence of electroplated C4's |
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CN1184362C (zh) | 2005-01-12 |
JP3368271B2 (ja) | 2003-01-20 |
SG94868A1 (en) | 2003-03-18 |
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