TW504768B - Method for obtaining channel length smaller than 0.1 micron - Google Patents
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- TW504768B TW504768B TW90122572A TW90122572A TW504768B TW 504768 B TW504768 B TW 504768B TW 90122572 A TW90122572 A TW 90122572A TW 90122572 A TW90122572 A TW 90122572A TW 504768 B TW504768 B TW 504768B
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504768504768
本發明係有關於一種半導體深次微米製程,特別有關 於一種獲得通道長度範圍小於01微米之方法。 在超大型積體電路(ULSI)製程中,矽晶圓在進入高溫 爐管進行擴散或氧化熱製程前、進行化學氣相沈積薄媒 前、進行薄膜蝕刻後及進行離子佈植後,均必須經過化學 清洗(chemical cleaning)、去離子水洗濯(DI water rinse)、及除濕乾化(drying)步驟,才能使晶圓表面達到 高潔淨度的要求,因此,晶圓洗淨技術是影響晶圓廠製造 良率(yield)、元件品質及可靠度的重要因素之一。其中 洗淨的目的主要是用來清除晶圓表面的髒污 (contamination),如微粒(particle),有機物 (organic)、和無機物金屬離子(metallic i〇ns)等。 在晶圓洗淨技術中,以傳統的RCA化學洗淨製程最為 常用,如第1圖所示。依據第1圖所提供之化學洗淨站 (chemical cleaning station)10,其包括一晶圓載入/ 載 出(load /unload)站I/O 30,用以將待洗淨晶圓載入此化 學洗淨站1 0以進行清洗,其次,利用機械手臂丨2將晶圓送 入複數個製程模組1、2、3以進行清洗。依據標準的rCa洗 淨技術順序,係先將晶圓送入模組1,模組1包括一具有 SCI溶液之化學清洗槽(chemical bath tank)ll及一水洗 槽(water bath tank) QDR-14,其 t,化學溶液SCI 係採 用APM(NH4〇H/H2〇2)配方(recipe),其對金屬雜質的去除性 較低,但對矽晶圓表面微粒的去除有較高的效果,然後, 將晶圓送入水洗槽QDR -14進行快速沖洗(quick dumpThe present invention relates to a semiconductor deep sub-micron process, and more particularly to a method for obtaining a channel length range less than 01 micrometer. In the ultra-large integrated circuit (ULSI) process, silicon wafers must enter the high-temperature furnace tube for diffusion or oxidizing heat, before chemical vapor deposition of thin media, after thin film etching, and after ion implantation. After chemical cleaning, DI water rinse, and dehydration steps, the wafer surface can meet the requirements of high cleanliness. Therefore, wafer cleaning technology affects the wafer One of the important factors of factory yield, component quality and reliability. The purpose of cleaning is mainly to remove the contamination on the wafer surface, such as particles, organics, and metallic ions. In wafer cleaning technology, the traditional RCA chemical cleaning process is most commonly used, as shown in Figure 1. The chemical cleaning station 10 provided according to FIG. 1 includes a wafer load / unload station I / O 30 for loading a wafer to be cleaned there. The chemical cleaning station 10 is used for cleaning, and secondly, the robot arm 丨 2 is used to send the wafer into a plurality of process modules 1, 2, and 3 for cleaning. According to the standard rCa cleaning technology sequence, the wafer is first sent to module 1, which includes a chemical bath tank with a SCI solution and a water bath tank QDR-14 The chemical solution SCI uses APM (NH4〇H / H2O2) recipe, which has a lower removal ability for metal impurities, but has a higher effect on the removal of particles on the surface of silicon wafers. , The wafer is sent to the water washing tank QDR -14 for quick flushing (quick dump
504768 五、發明說明(2) rinse),以避免化學溶液%1殘留。其次,將晶圓送入模 組2,模組2包括一具有SC2溶液之化學清洗槽(chemicai bath tank)13 及一水洗槽(water bath tank) QDR-16,其 :,化學溶液SC2係採用HPM(HC1/H202 )配方(recipe),其 月b夠有效地將晶圓表面金屬雜質洗淨去除,然後,將晶圓 送入水洗槽QDR-16進行快速沖洗(quick dump rinse),以 避免化學溶液SC2殘留。最後由機械手臂12將晶圓送入模 組3之乾燥機台DRYER-20予以除濕乾化。其中,為了避免 晶圓未經乾燥即被載出,化學洗淨站係設定乾燥機台 DRYER-20之乾燥化為最終步驟。 __ 在半導體製造之濕式潔淨製程中要求潔淨後不會造成 石夕基底凹陷現象,尤其是在佈植後之洗淨製程中所造成石夕 基底凹陷會使得佈植劑量減少及變化而導致電性不穩定。 由近來的研究發現,在〇 · 1微米閘極結構發展中,濕 式潔淨製程之洗淨溶液中之Nh4〇h成分會對於NM0S元件之 短通道效應及閘極氧化層之完整性(gate 〇xide integrity,GOI)會有重大的影響。在濕式潔淨製程之洗 淨>谷液中去除ΝΗ40Η成分會導致起始偏壓(threshold voltage,VT)大幅變差及短通道效應惡化。反向短通道效 應變小(reverse short channel effect, RSCE)是與其 孀 他,如,起始偏壓大幅變差及硼瞬間加速擴散(transient enhanced diffusion,TED)效應變小等現象等有直接關 聯性。此新的發現指出硼瞬間加速擴散效應可藉由離子佈 植造成之晶格缺陷及其位置來嚴密的控制硼瞬間加速擴散504768 V. Description of the invention (2) rinse) to avoid residual chemical solution% 1. Next, the wafer is sent to module 2. The module 2 includes a chemical bath tank 13 with a SC2 solution and a water bath tank QDR-16. The chemical solution SC2 uses HPM (HC1 / H202) recipe, its month b is sufficient to effectively remove the metal impurities on the wafer surface, and then send the wafer into the water washing tank QDR-16 for quick dump rinse to avoid The chemical solution SC2 remains. Finally, the robot arm 12 sends the wafer to the drying machine DRYER-20 of the mold group 3 for dehumidification and drying. Among them, in order to prevent wafers from being carried out without drying, the chemical cleaning station sets the drying machine DRYER-20 as the final step. __ In the wet cleaning process of semiconductor manufacturing, it is required that after the cleanliness, the burial of the shixi substrate will not be caused, especially the burrow of the shixi substrate caused by the cleaning process after the implantation will reduce the amount of the implantation and change and cause electricity. Sexual instability. According to recent research, in the development of a 0.1 micron gate structure, the Nh4〇h component in the cleaning solution of the wet cleaning process will have a short channel effect on the NMOS device and the integrity of the gate oxide layer (gate 〇 〇 xide integrity (GOI) can have a significant impact. Removal of the ΝΗ40Η component in the wet cleaning process > Valley liquid will cause the threshold voltage (VT) to be greatly deteriorated and the short channel effect to be worsened. The reverse short channel effect (RSCE) is directly related to other phenomena, such as a significant decrease in the initial bias voltage and a decrease in the transient enhanced diffusion (TED) effect of boron. Sex. This new finding points out that the effect of instantaneous accelerated diffusion of boron can be tightly controlled by the lattice defects caused by ion implantation and its position.
3U4/()8 五、發明說明(3) 之現象。 互補式金氧半場效電晶體技術要求通道長度範圍 \) \ Μ ^ κ t / 木’如此對於使用傳統佈植技術以形成通道/源極/ /極之製程帶來新的挑戰。因此,若能研究出一種新的製 〜頁使用超低能量佈植(<lkev)或昂貴的退火製程即可 獲得所要求之通道長度範圍大小是值得開發的。 有鑑於此’本發明之目的即為了解決上述問題,而提 , 種獲彳于通道長度範圍小於0.1微米之方法,適用於一 半導體基底,主要是在淡摻雜汲極佈植之前之洗淨製程 ^ 於化學洗淨溶液中加ANH4〇H,而在所有佈植後之洗 =製,中,於化學洗淨溶液中不加入ΝΗ40Η。前者之洗淨 5程是要在淡摻雜汲極區(或擴展源/汲極區)產生微凹 陷,而後者之洗淨製程是為了要減少佈植劑量的降低及變 化而導致元件效率之惡化及電性不穩定。 ★為了讓本發明之上述目的、特徵、和優點能更明顯易 懂,下文特舉一較佳實施例,並配合所附圖式,作詳細說 明如下: 圖式之簡單說明: 第1圖為傳統用於半導體晶圓之化學洗淨站之内部示 意圖。 第2 A-2D圖係顯示本發明實施例之獲得通道長度範圍 小於0 · 1微米之製程剖面圖。 符號說明3U4 / () 8 V. Description of the invention (3). The complementary metal-oxide-semiconductor field-effect transistor technology requires a channel length range of \) \ Μ ^ κ t / wood ’, which brings new challenges to the process of forming channels / sources // poles using traditional implantation techniques. Therefore, if a new system can be developed, the ultra-low-energy implantation (< lkev) or expensive annealing process can be used to obtain the required channel length range, which is worth developing. In view of this, the purpose of the present invention is to solve the above problems, and to provide a method obtained from a channel length range of less than 0.1 micron, which is suitable for a semiconductor substrate, and is mainly cleaned before the lightly doped drain is implanted. Process ^ ANH4OH was added to the chemical cleaning solution, and the washing after all the planting was prepared. In the chemical cleaning solution, ΝΗ40Η was not added. The cleaning process of the former is to generate micro-pits in the lightly doped drain region (or extended source / drain region), while the cleaning process of the latter is to reduce the reduction and change of the implantation dose and lead to component efficiency. Deterioration and electrical instability. ★ In order to make the above-mentioned objects, features, and advantages of the present invention more obvious and easy to understand, a preferred embodiment is given below in conjunction with the accompanying drawings to make a detailed description as follows: Brief description of the drawings: FIG. 1 is Schematic diagram of a conventional chemical cleaning station for semiconductor wafers. The second A-2D diagram is a cross-sectional view of a process in which the obtained channel length range of the embodiment of the present invention is less than 0.1 μm. Symbol Description
0503-6627TWf;TSMC2001-0596;ycchen.ptd 504768 發明說明(4) 1 〇〜化學洗淨站; 11、13〜化學清洗槽 20〜乾燥機台; 6 0〜基底; G〜閘極結構; 6 6〜閘極電極; 70〜微凹陷; 7 4〜閘極絕緣侧壁層 12〜機械手臂; ;14、16〜水洗槽; 30〜晶圓載入載出站; 62〜淺溝槽隔離層; 6 4〜閘極介電層; 68〜閘極遮蔽層; 72〜擴展源/汲極; 實施例說明 方法 本實施例主要係提供一種獲得通道長度範圍小於〇.ι 微米之方法參考第2A娜圖,其顯示本實施例的製作 以製作NMOS元件為例,如第2A圖所示,一p型半導體 基底60之表面上包含有複數個淺溝槽隔離層“用來分隔出 主動區域,錢,在半導體基細上形成—閘極結齡。 閘極結構G是由閘極介電層64、閘極電極66及閘極遮蔽層 68所構成。#中,閘極介電層64可由氮化梦、氧氮化石夕曰、 或是高κ的介電材料所構成,閘極電極66可為複晶矽層或 金屬層,閘極遮蔽層68可為氮化矽層或二氧化矽層,但並馨 不以此為限制。 一 其次,如第2B圖所示,對半導體基底6〇施行一含有 nioh之第一化學洗淨製程進行閘極結構形成後洗淨,以 在預定之擴展源/沒極區(source and drain ejctensions:)0503-6627TWf; TSMC2001-0596; ycchen.ptd 504768 Description of the invention (4) 1 0 ~ chemical cleaning station; 11, 13 ~ chemical cleaning tank 20 ~ drying machine; 6 0 ~ substrate; G ~ gate structure; 6 6 ~ gate electrode; 70 ~ micro recess; 7 4 ~ gate insulating sidewall layer 12 ~ robotic arm; 14,16 ~ water washing tank; 30 ~ wafer loading and unloading station; 62 ~ shallow trench isolation layer 6 4 ~ gate dielectric layer; 68 ~ gate shield layer; 72 ~ extended source / drain; method of embodiment description This embodiment mainly provides a method for obtaining a channel length range of less than 0 micron. Refer to 2A This figure shows that the fabrication of this embodiment is based on the fabrication of an NMOS device. As shown in FIG. 2A, the surface of a p-type semiconductor substrate 60 includes a plurality of shallow trench isolation layers "to separate active areas. Money is formed on the semiconductor substrate—gate junction age. The gate structure G is composed of a gate dielectric layer 64, a gate electrode 66, and a gate shielding layer 68. In #, the gate dielectric layer 64 may be formed by Made of nitride nitride, oxynitride, or high-k dielectric material, and the gate electrode 66 may be polycrystalline silicon Layer or metal layer, the gate shielding layer 68 may be a silicon nitride layer or a silicon dioxide layer, but it is not limited thereto. Secondly, as shown in FIG. 2B, the semiconductor substrate 60 is implemented with a nioh The first chemical cleaning process is performed after the gate structure is formed to clean the electrode structure in a predetermined source and drain ejctensions:
504768 五、發明說明(5) 上產生微凹陷70。如,分別使用一第一化學洗淨溶液SC1 係採用APM(NH40H/H202 )配方及一第二化學洗淨溶液sc2係 採用HPM(HCl/H2〇2)配方對半導體基底60進行洗淨。上述洗 淨製程’其分別使用上述化學洗淨溶液對此基底進行洗 淨’在約45-65 °C下,清洗時間約為3-1〇分鐘,以去除晶 圓上之微粒和金屬雜質,並以去離子水(1)1 water)予以清 洗0 接著,如第2C圖所示 、 ., 於半導體基底60上形成擴展源 » /汲極72。擴展源/汲極72可利用離子植入法(Extensi〇n implant)來完成。 再者,對半導體基底60施行一不含有ΝΗ40Η之第二化 學洗淨製程進行擴展源/汲極形成後洗淨。如,使用第二 化學洗淨溶液SC2對半導體基底6〇進行洗淨。上述洗淨製 程,其使用上述化學洗淨溶液對此基底進行洗淨,在約 4/i65^CM下,清洗時間約為3-10分鐘,以去除晶圓上之微 粒和金屬雜質,並以去離子水(DI water)予以清洗。 最後,如第2D圖所示,於閘極結構(Ϊ兩侧側壁形成閘 J:緣侧壁層74 ’閉極絕緣側壁層74可為氧切:或成氮閉化 驟中本方ΐ亦可應用在各個離子佈植製程之洗淨步· 驟中。於佈植之前之洗淨步驟中,於” ΝΗ40Η,而在所有佈植後之洗淨中^ ^ % σ人 中不加入ΝΜΗβ如此可減少二,淨溶液 致元件效率之惡化及電性不穩定植劑1的降低及變化而導504768 V. Description of the invention (5) Micro depression 70 is generated. For example, the semiconductor substrate 60 is cleaned by using a first chemical cleaning solution SC1 based on APM (NH40H / H202) formula and a second chemical cleaning solution sc2 based on HPM (HCl / H202) formula. The above-mentioned cleaning process 'which uses the above chemical cleaning solution to clean this substrate' respectively, at about 45-65 ° C, the cleaning time is about 3 to 10 minutes to remove particles and metal impurities on the wafer, Then, it is washed with deionized water (1) and 1 water). Next, as shown in FIG. 2C, an extended source »/ drain 72 is formed on the semiconductor substrate 60. The extended source / drain 72 can be completed by an ion implantation method. Furthermore, the semiconductor substrate 60 is subjected to a second chemical cleaning process that does not contain NΗ40Η, and is cleaned after the source / drain formation is performed. For example, the second chemical cleaning solution SC2 is used to clean the semiconductor substrate 60. In the above cleaning process, the substrate is cleaned by using the above chemical cleaning solution. At about 4 / i65 ^ CM, the cleaning time is about 3-10 minutes to remove particles and metal impurities on the wafer. Wash with DI water. Finally, as shown in FIG. 2D, gates are formed on both sides of the gate structure (i.e., gates on both sides of the gate structure J: edge side wall layer 74 'and the closed-pole insulating side wall layer 74 may be oxygen-cutting: It can be used in the washing steps and steps of each ion implantation process. In the washing step before the implantation, it is "NΗ40Η", and in the washing after all the implantation, ^ ^% σ is not added to people Can reduce the second, the deterioration of the efficiency of the element caused by the net solution and the reduction and change of the electrically unstable plant agent 1
五、發明說明(6) 五、發明說明(6) 發明特徵及效果 本發明所提俾夕松 法f m、 択之獲得通道長度範圍小於0· 1微米之方 凌,可達成下述目標·· 首先,可獲得ϋ e ^ ^ ^ 逍道長度範圍小於0 · 1微米。再者,可縮減 二;凹陷現象造成之額外源/汲極串聯電阻。以及獲得 可接受之閘極氧化層之完整性。 FF - ί 3 t發明已以較佳實施例揭露如上,然其並非用以 = Γ 技藝者,在不脫離本發明之精V. Description of the invention (6) V. Description of the invention (6) Features and effects of the invention The method of obtaining the 俾 Xison method fm and 択 obtained by the present invention has a channel length range of less than 0.1 micron, which can achieve the following goals ... First, it can be obtained that the range of ϋ e ^ ^ ^ is less than 0.1 μm. Furthermore, it can be reduced by two; additional source / drain series resistance due to the sag phenomenon. And to obtain acceptable gate oxide integrity. The FF-til 3 t invention has been disclosed as above with a preferred embodiment, but it is not intended to be a Γ artist, without departing from the spirit of the invention
當視後附之申;KG;::者::本發明之保護範圍The attached application; KG; :::: The scope of protection of the present invention
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