46456 A A7 _B7_ 五、發明說明(1 ) 根據申請專利範園第1項之前B所述,本發明係有關 用於連續鑄造鋼之激冷模。 (請先閱讀背面之注意事項再填寫本頁) 在鋼坯和小鋼錠格式的連續鑄造中,現今幾乎€無例 外地採用管狀激冷模,凡模腔由激冷模管所限定,通常該 激冷模管由壁厚爲8 — 25 m m的銅或銅合金管所組成, 且係「11許多道昂貴作業虫產出。丨1丨銅成銅合金管做成的激 冷模管通常用冷拔方式加.T以增加硬度而赋予激冷模管必 需強度。除了材料的成本,尤其是使材料變硬及成型的方 法,迫使生產成本上升。激冷模管在模腔中冇鐺造漏斗, 且激冷模管在外側有一個或多個光滑壁面。在多數怙況下 ,模腔具有山m鍍敷上的鉻和鎳形成的覆蓋μ。 爲了冷卻該管狀激冷模,水被強制以6 - 1 4 m / S 的高速在水縫中從銅管外側上流過。爲了均勻冷卻銅管, 要求水縫有一定的寬度。一方而,水縫由銅管的外部尺寸 確定,另一方而,水縫lh與該外部尺寸扪匹配的水套確定46456 A A7 _B7_ V. Description of the invention (1) According to item B before the first patent application park, the present invention relates to a chilling mold for continuous casting of steel. (Please read the notes on the back before filling this page.) In continuous casting of slab and small ingot formats, tubular chilled molds are used almost without exception. Where the cavity is limited by the chilled mold tube, the Cold mold tubes are made of copper or copper alloy tubes with a wall thickness of 8-25 mm, and are produced by "11 many expensive operating insects. 1 Adding .T to increase the hardness to give the necessary strength to the chilled mold tube. In addition to the cost of the material, especially the method of hardening and forming the material, the production cost is increased. The chilled mold tube creates a funnel in the mold cavity. And the chilling mold tube has one or more smooth walls on the outside. In most cases, the mold cavity has a covering μ formed by chromium and nickel on the m plating. In order to cool the tubular chilling mold, water is forced At a high speed of 6-1 4 m / S, it flows through the outer side of the copper pipe in the water gap. In order to uniformly cool the copper pipe, a certain width of the water gap is required. On one side, the water gap is determined by the external dimensions of the copper pipe, and on the other side However, the water jacket lh matches the outer jacket
LJ 經濟部智慧財產局員工消費合作社印製 在鋼坯和鋼錠的連續鑄造中1銅管是易招件,丨:丨:|於刮 傷、翹曲等必須在1 2 0 - 2 0 0次鑄造後替換掉。爲了 增加經濟效益,巳知道有許多加工力法的㈡楞都足使該敁 貴的銅管可以第二次使用,nj能的話第次使川。 該激冷模的損耗形式特徵通常爲,闪高熱應力產生的 在熔浴表而區域的翹曲和開裂,以及在激冷模下半部分# 生的磨损和刮慯u如果用機械加工來消除模腔屮的該缺吣 ,模腔尺吖會增大,「!_歸鋼條横職而尺寸變人y 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -4 - 經濟部智慧財產局員工消費合作社印製 A7 E7 五、發明說明(2 ) 爲了避免鑄鋼條橫截而的增大,匕知有在與投腔K寸 相匹配的心軸上對激冷模管作爆炸性變形。其他使變寬的 管再成型的加壓加工方法亦是己知的。所有這哇丹成型加 工法,例如爆炸再校準或加壓再校帘,都有一個共同的缺 點,即縮小了激冷模管的外部横截面。該横截面縮小的結 果是,激冷模管和水套之問的水縫無法控制地被加大,随 之帶來了對激冷模冷卻的不良影響。 本發明的Μ的爲,消除在所述現有技術的缺點,尤其 是噩新設計管狀激冷模的激冷模結構,從而能夠之消除山 銅或銅合金冷拔管製成的鋼坏激冷模和鋼錠激冷役之Μ Μ 的生產成本。進· ·步的Η的足具有顯著較長的_命ι:ι.通過 苒校準,模腔區域能恢復在必需的尺、|之激冷模結構。 根據本發叨,上述Η的可全部il l申請專利範阐第1项 所述之特徴所達成 用根據本發明的激冷模,能夠克服在管狀激冷投怙況 下所述現有技術的缺點,並避免由銅冷拔管製成的鋼坯激 冷模和鋼錠激冷模之昂貴的生產成本。在覆蓋屑可以更新 的情況下,能夠在每一次需要時虽新塗覆覆蓋層茧底,而 無需改變禱造參數1如鐘鋼條規格或水縫。山於在設計和 選擇窗蓋層越底材料方而允許存相常的ή由度,該激冷悦 的散熱率容易適應特殊的耍求。Μ蓋層係以厚踱Μ形式… 入,且最好是通過金屬切削加工作業,使其逹到杈腔所要 求的尺、.[,因此該覆蓋Μ在冷卻能力方面也能適應,以及 m mm ^ 1 m s ^ ΐϋι a i# is ^ 4'm ^ ίή m m n hip -11 1 1 ^^1 I - I ^^1 ^^1 m ^^1 ^^1 1^1 ^ V. I n ^^1 ^^1 1^1 I - . (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) ~ 5 - A7 4 6 4 5 B 4 _B7_ 五、發明說明(3 ) 鑄造參數如禱造溫度或鋼成分的損耗的特別要求方而也能 適應。預先假定該覆蓋®在鑄造溫度下呈現出相當的弥度 (請先閱讀背面之注意事項再填寫本頁) υ 經濟部智慧財產局員工消費合作杜印製 在管狀激冷模的情形中,激冷模管必須一方而保證高 吸熱性,在另一方面保證必需的負載穩定性。鏡浩程序中 的使用命被看作是負硪穩定性的衡fi標準。至少冇兩個 因素影響激冷模管的穩定性。激冷模管的穩定性,迕' J) 面1由其在鑄造作業中承受高熱负荷的能力來決定,即處 於內側與金屬熔體接觸而同時外側激烈冷卻的情況。激冷 模管的穩定性還由其.在鑄造作業屮承受機械應力的能力來 決定。爲了使激冷模管有足夠的尺寸穏定性,K抗·弥度 能夠承受冷卻水的腿力,尤其足Μ爲冷卻水的壓力赏際上 作用在激冷模管的整個外套上,然而在鑄造平ώ ..丨.:之模腔 的一側無對應的平衡Μ力存在,金屬熔體僅僅産生隨为與 禱造平面的距離增大而增加的平衡腿力。儘箭在鍵造作萊 「_μ冇熱負荷和機械负荷,根據鑄造格式而定员有合適的负 戦穩定性之銅管,通常冇8 - 2 5 ΙΉ m壁厚。隨著壁厚的 增加,吸熱性下降,即使在材料呈現高熱導率的情況下。 在根據木發明的激冷模的情形下,錯由…方血爲窗蓋Μ :妹 底選擇適當的材料,W -方iff丨爲蒗蓋選擇適當的材料, 對散熱的要求和對肜成模腔的內體之穩定性的要求 > 可以 出di地彼此獨立地最佳化u例如’覆蓋屑基底可以設訃成 使內體提供高機械強度及隨之保證內體所欲的穩定性之形 式,ifli就其熱性能及其厚度力血’可適常地選擇覆盖Μ以 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)—-6 . '~~ 經濟部智慧財產局員工消費合作社印製 a 〇 456 4 A7 I-:__ 一 Β7 五、發明說明(4 ) 便最佳化內體的散熱性。使用機械強度增強的材料製成的 Μ層越底可里現出較薄的模壁,因而使激冷模的吸熱忉: 增強。預先假定覆蓋層可史新,通過反復的修復,激冷模 能夠獲得明顯較長的使用壽命。 根據本發明,提出用鋁或鋁合金製造覆蓋層基底,如 合金A1MgS 11,即所知的鋁丛砧鎂含金Antic01.0da 1 W Ν 6 0 8 2。鋁或鋁合金呈現出i 3 〇 - 2 2 0 W/m K範 圍內的熱導率。由於在鑄造作業屮,覆蓋層基底總是位於 距引入模腔的金屬熔體有限的距離内,該距離由覆蓋層厚 度決定’且內體被冷卻,所以可以在鑄造作業中,山鋁成 f丨合金製成的覆蓋層基底4保持在鋁或鋁合金表現符特別 高強度的溫度下。另外,用鋁或鋁合金製成的硬化模Μ, 可以用相對便宜的方法如擠壓來生產》 覆蓋層能夠適應在連續鏡造過程中的特殊要求,該要 求也含沿激冷模縱向的變化及因鐺造的鋼的不冋級別而w 的變化u至少在靠近熔融金屬浴表而的上部,般好選擇a 有高導熱率材料作覆蓋層,例如熱導率爲2 0 0 - 4 0 〇 W/m K的銅或銅合金。在模腔的下部,還可想到⑴如鎳 製成的較硬的覆蓋層。 爲了確保在鏡造作業中,即使在極端的條件下,涊盖 層基底不過熱,並呈現出高水平的強度和尺寸穩定性,粒 蓋層以厚度爲0 . 5 — 5 m m,最好是1 一 4 m m的厚曆 來實現。該覆蓋層可用電鍍法或金餛包覆法或熱喷塗法> 如火焰噴塗或電漿噴塗少產,「丨_可以通過+·-·-道加工枰序, 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 」 <J 一 b ^^1 ^^1 n e^i I · ^^3 1 I Jn 1 ^ ' 0 n i«l ^^1 n / <請先閱讀背面之注意事項再填寫本頁) A7 4 b 4 5 6 4 _B7_ 五、發明說明(5 ) 獲得具有所欲精度之與模腔要求形狀相符的表面。 除吸熱性或耐磨损性等之外,關於形成的鎬鋼條的潤 滑問題,在選擇覆蓋屑材料時也可以納入考慮範_內。闪 此,根據實施例之一,提出在覆蓋層中添加潤滑劑以潤滑 鑄鋼條外表。關於潤滑劑,建議採用基於鋁及/或鎢的材 料,最好是Mo S2及/或WS2 α 依據覆蓋層基底材料及覆蓋層材料的選擇 > 能夠獲得 與現存技術□有的激冷模相等或甚至更高的吸熱性,即使 覆蓋屑基底的熱導率低於可更新覆蓋層的熱導率。對熱傳 遞具有決定性影響的壁厚1尤其是涅蓋層基底的壁厚,4 以做得相對薄。 爲丫加大冷卻劑流過的丽積•根據貨施例之-…礙蓋 層基底在遠離模腔的一側可以有散熱片》爲/調整冷卻參 數,可以選用例如5 - 8 m m的散熱片問距。在該結構設 計的惜形下,散熱坆之問的溃蓋層妯底的壁厚可爲2-1 0 m m,馈好是5 - 8 m m。如此薄壁原的覆蓋Μ妯庇 與例如3 m m原的覆蓋層··起,一起保證之卨吸熱性。 用可冷壓的鋁合金在一道沖壓作業中,也產出帶合適 散熱片的覆蓋層基底是可倍的。也可以用多個組件組坡成 覆蓋屑基底,接著將其覆蓋在內側。貝有多邊形投腔橫截 面的激冷模覆蓋層基底,例如,可以用多塊平而或1丨丨丨而板 組裝而成,每塊板形成激冷模的一側壁而園出模腔u 與先前技藝的管狀激冷模不冏的材料使木發叨激冷杈 的覆蓋屑基底壁厚及覆蓋層厚度苟最佳選擇’及赋卞在禱 本紙張尺度適用中國國家標準(CNS)A4規格(21〇χ 297 ϋ ----------ί--*-------訂·-------.線 <請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 464564 Α? Β7 五、發明說明(6 ) {請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作杜印製 造作業和鑄造設備構設計方面許多可以柯效利[丨】的特性。 本發叨的激冷模提供了花覆蓋層基底外側使用電磁擾動裝 置的優點。作了涊蓋層基底材料的最让選擇,使木發叨激 冷模與帶有相同擾動裝置的現有技術的激冷模比較,4獲 得增強的擾動能力,或者,爲了獲得同樣的擾動效果,可 以使用較低功率的擾動裝置。與銅或銅合金比較,對鋁或 鋁合金來說,對電磁擾勤裝置產生的電磁場苻明顯較小的 阻尼u由於覆蓋層基底使用了鋁成鋁合金,與「丨:丨銅或銅合 金製成之相對應的激冷模比較,本發明的激冷模的相對m 量較輕》在本發明的激冷模情形中,與「h銅或銅合金製成 之相對應的激冷模比較,山於重跫較輕,鑄浩作龙中必需 的激冷模的振盪可以用簡化的方式來完成。總而誇之,「「!: 量較輕使得較容易處理本發明的激冷模,特別是在激冷模 的更換過程中,或在安製及拆卸過程屮,及在述_過祝中 。所有有關激冷模運輸的措施均能以簡單的裝置过施u 另外,對放射性輻射而言’鋁比銅的吸收度低,,本發 明的激冷模’與Λ銅或銅合金製成之相對應的激冷模比較 ,在放射性幅射方面圼現出較強的穿透性。本發明的激冷 模之_L·述特性π了有效地用於供測量注入到激冷模腔屮的 金屣瑢浴的金屬熔體表面的裝置之配置。傅統地,金屬溶 浴的金熔體表而在放射性輻射穿透性测泣的輸肋下丨丨丨放 射性射線與_造方向成直角的方向穿過激冷模鹽而測足。 本發明的激冷模使得該衆透性測Μ具有史高的靈敏度及仟 意地允許使用較弱的放射性顿射源及/戒史簡単的測嚴技 -9 - 本紙張尺度適用中國國家標準(CNS)A‘l規袼<2】0 X 297公釐) 經濟部智慧財產局員工消費合作社印製 4 6 4- 5 β ^ A7 ___B7___ 五、發明說明(7 ) /11- 以下再以贾施例說明本發明,圖式爲: 圖1爲貫穿激冷模的縱剖[ϋι圖, 圖2爲沿圖1屮I 一 1線貫穿激冷模的水平藏囬圖, 圖3爲激冷模的另一垂直剖面圖例。 i要元件對照 3 激冷模 4 模腔 5 冷卻水的流向 6 覆蓋層基底 7 覆蓋屑 9 水套 10 激冷模的上密封板 10’ 激冷模的下密封板 11 散熱片 12 壁厚 20 激冷模 21 擾動裝置 22 模腔 2 3 窗蓋層基底 2 4 水套 25 金屬熔浴表面區域 26 覆蓋層 ---------„-----------訂·------ί--線 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格<210 X 297公釐) -10 - 經濟部智慧財產局員工消費合作社印製 〇 α 6 6 4 Α7 ___Β7_ 五、發明說明(8 ) 28 覆蓋層 2 9 內層 圖1和圖2示用於連續鑄造鋼之帶有模腔4的鋼坯激 冷模或鋼錠激冷模3。該激冷模用冷卻介質,最好楚冷卻 水劇烈冷卻。冷卻水的流動方向用箭頭5表示。激冷模結 構如下》在模腔側面,覆蓋層基底6支承著高熱導性之可 更新的覆蓋層7 |覆蓋屑7係由熱導率爲2 0 0 - 4 0 0 W/ m Κ的銅或銅合金所製成。該覆蓋層7可以用電鍍法 塗敷到覆蓋層基底6上。但也可以用熱噴塗法,如火焰喷 塗或電漿噴塗,或金屬包覆法敷上。當敷上0 . 5 - 5 m m,最好是2 — 4 m m的覆蓋屑7之後,經一道加工柷 序就可使模腔4逹到所要求的尺寸並獲得所要求的表而。 關於模腔表面的加工1可以採用先前技藝中巳知的所存加 工方法,特適合的是金屬切削加X程序 > 如:硏磨、磨 削、電火花腐蝕,或是使川激光加工程序。激冷模的上下 密封板用1 0 ,1 0 >表示,水套用9表不。 選擇激冷模管6的材料以優先考慮兩個力而爲方㈧, 這兩個方向是:以發邠支持功能爲FI的之負戦穩定性,和 在高溫下良好的尺寸穩定性。在鑄造作業中所逹到的溫度 下,覆蓋屑基底6的強度應高於覆蓋屙7的強度。考慮以 鋁或鋁合金作爲覆蓋層站底的材料。在製造遛蓋展基底6 時,例如,鋁或鋁合金在加腿加工過程中的優R忭能’亦 可以成爲決定性因素…也可以使用山多個組件組裝起來的 覆蓋層基底6 ,ιίι]巾於模腔中的覆蓋Μ將各組件之問的接 , / ▲ ---------i —裝.-------訂--------一-線 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -11 - 464564 A7 b/ 五、發明說明(9 ) 縫點覆蓋得毫無縫隙,冈此不會冇缺陷。 如’可以「丨1多個組件組成,而該多倘組件 如用螺釘或鉚釘,或其它方法的補助· 合在一起。 本實施例中的覆蓋層基底6 ,在遠離桫 ' h _ 4的側面帶 有散熱片1 1 。爲了獲得適當的大的冷卻靠^ a _,啟熱片 1 1之間的距離爲5 — 8 m m。而在散熱片 ' j 1 1 1冏的殷蓋 層基底6的壁厚1 2 ,也可以有較薄的尺吁爲2 —丨〇 m m,最好是 5 — 8 in m。 截層基底,例 在適當緊固方法 ’用均接的力式姑 ----------- !裝--- (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 在圖3 裝置2 1 。由 構,故可以讓 電磁擾動裝置 2 3和水套2 腔2 2中產生 蓋層基底2 3 金是有利的, 由高導熱 區域2 5或激 )所組成的覆 用於潤滑 加在覆蓋層2 ,最好是Μ 〇 用火焰噴塗過 '例如具有方形 於激冷模的結構 擾動裝置2 1更 2 1的操作,還 4的材料最佳化 的電磁場的強度 熱導率而使其達 囚爲迠類材料冇 材料組成的覆蓋 冷模的上半部中 蓋層2 8係敷在 _鋼條外表的潤 6和2 8屮。以 S 2及/或W S 程中,可以添加 截面的激冷楔2 〇帶有 不同於傳統的管狀激冷 靠近模腔2 2。往]於¥ 可能就該耍求使覆蓋展 。例如,擾動裝置2 1 可以經!4丨適當地預先調 到最大。因此使用鋁成 相對低的袍導率。 屑2 6係敷在金願熔浴 ,而由比銅硬的材料( 模腔較低郃位或下半# 滑劑(關中用點表示) 鉬及/或鎢爲越饩的制 !,在敷湲蓋層的過报1丨 到極多種類的褪蓋廣料 擬勋 換糸Λ 慮到 蕋底 在模 整搜 鋁 尜四 勿]鎳 小。 係添 ,^「丨 料中 訂_ " 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公f ) 12 - A7 4 6 4 5 6 4 ____B7 _ 五、發明說明(1〇) 。現有技術中已知的,能添加到礙蓋層中的其它潤滑材料 •也包括在本發明中。 在圖1 - 3的實施例中,只介紹了垂直式激冷模,但 本發叨不限於此類帶有垂直模腔的激冷模,所有的呈现出 帶有管狀覆蓋層基底之,連續鑄造鋼坯和鋼錠用的激冷模 都包括在本發明的標的中。模腔的幾何形狀可任意選擇。 如采丨ί丨熱導率比銅低的材料(例如鎳)所組成內曆 2 9塗敷在介於,高熱導覆蓋層2 6和覆蓋厨底2 3之 問的金踊熔浴表面區域2 5中,對一些鋼合金1特別足W 品鋼而言是有利的。 在塗敷覆蓋層的過程中,可以在選定點上也覆蓋層中 嵌入测童探針,例如溫度感測器。在塗敷覆蓋層之前1要 嵌入的測最探針能夠高精確度地佈置到將被覆蓋的覆蓋層 *底表[fii上或接近該表Μ,卩L在塗敷覆蓋層過程中,形成 覆蓋厨的材料能夠覆蓋测S探針。用這種方法,可以將探 針佈置在覆蓋暦中:不川在敷上溃蓋層之後,冉製造出止 於覆蓋層II適合於測量探針用的孔。眾所周知,在孔屮安 放探針只能以較不精確的方式控制。如果探針如」_:所述, 在塗敷覆蓋層的生產過程中嵌入覆蓋層’就可以避免迢種 不精確性,而這種不精確性是依靠探針進行測量時不準確 1生的…種來源。 鋁是一種相對爲鹼性的金屬。I片而用鋁或鋁合金製成 的組件,在與經電解獲得的其它金蹓相連接时,冇腐蝕的 傾向。本發明的模腔覆蓋層基底的防腐蝕性’ π丨以經由已 ---I I I I I I ^ - - I *11 — — ——— -----—II (請先閱讀背面之i意事項再填寫本頁) 經濟邹智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) -13 - 經濟部智慧財產局員工消費合作杜印製 464564 A7 ___B7__ 五、發明說明(11 ) 知的方式來達成,例如在暴露點敷上適當的保護層。 , 1'---------~ ---裝·-------訂---------線 (請先閒讀背面之注意事項再填寫本頁) -14 - 本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)LJ Intellectual Property Bureau, Ministry of Economic Affairs, Employee Consumption Cooperative, printed in continuous casting of steel billets and ingots. 1 Copper pipe is easy to move. 丨: 丨: | Your scratches, warping, etc. must be cast at 1 2 0-2 0 times. After replacing it. In order to increase economic benefits, I know that the corrugations with many processing force methods are enough to make the expensive copper pipes available for the second time. If nj can use them for the first time. The chilling mode's loss form is usually characterized by warping and cracking in the molten bath surface caused by flash high thermal stress, and the wear and scrape generated in the lower half of the chilling mode. If machining is used to eliminate The lack of mold cavity will increase the mold cavity size, "! _ Guigang steel bar horizontal position and size change y This paper size applies to China National Standard (CNS) A4 (210 X 297 mm) -4 -Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs A7 E7 V. Description of the invention (2) In order to avoid the increase of the cross section of the cast steel bar, it is known that chilling is performed on a mandrel that matches the size of the cavity. Explosive deformation of the mold tube. Other pressure processing methods to reshape the widened tube are also known. All these waddam molding methods, such as explosion recalibration or pressure recalibration, have a common disadvantage. That is, the outer cross section of the chilled mold tube is reduced. As a result of the reduction of the cross section, the water gap between the chilled mold tube and the water jacket is uncontrollably enlarged, which brings about the cooling of the chilled mold. The disadvantage of the present invention is to eliminate the defects in the prior art. In particular, the new design of the chilling mold structure of the tubular chilling mold can eliminate the production cost of the steel chilling mold and the ingot quenching service made of cold drawn tubes made of mountain copper or copper alloys. · The foot of the step has a significantly longer life. Through the calibration of the step, the cavity area can be restored to the required chill mold structure. According to the present invention, all of the above steps can be il l The application of the special chilling die described in item 1 of the patent application can use the chilling die according to the present invention to overcome the shortcomings of the prior art in the case of tubular chilling and to avoid the billet made of copper cold-drawn tubes. The expensive production cost of chilling molds and ingot chilling molds. Under the condition that the covering chips can be renewed, the coating layer can be newly coated every time it is needed, without changing the parameters 1 such as bell steel bar specifications Or water gap. In the design and selection of the bottom cover material of the window cover layer, the common price is allowed. The heat dissipation rate of the chilling Yue is easy to adapt to special requirements. The cover layer is in the form of thick 踱 Μ … In, and preferably through metal cutting operations The required ruler,. [, So the covering Μ can also be adapted in terms of cooling capacity, as well as mm mm ^ 1 ms ^ aι ai # is ^ 4'm ^ Price mmn hip -11 1 1 ^^ 1 I-I ^^ 1 ^^ 1 m ^^ 1 ^^ 1 1 ^ 1 ^ V. I n ^^ 1 ^^ 1 1 ^ 1 I-. (Please read the notes on the back before filling out this page) This paper size is applicable to China Standard (CNS) A4 specification (210 X 297 mm) ~ 5-A7 4 6 4 5 B 4 _B7_ V. Description of the invention (3) Casting parameters such as prayer temperature or loss of steel composition can also be adapted. .It is assumed in advance that the covering ® exhibits a considerable degree at the casting temperature (please read the precautions on the back before filling this page). Υ The consumer cooperation of the Intellectual Property Bureau of the Ministry of Economic Affairs is printed in the case of a tube chill mold. The chilled mold tube must have one side to ensure high heat absorption, and the other to ensure the required load stability. The usage of Jing Hao's program is regarded as a standard of negative stability. At least two factors affect the stability of chilled mold tubes. The stability of the chilled mold tube, 迕 'J) Surface 1 is determined by its ability to withstand high thermal loads during casting operations, that is, when the inner side is in contact with the metal melt while the outer side is intensely cooled. The stability of chilled mold tubes is also determined by their ability to withstand mechanical stress during casting operations. In order to make the chilled mold tube have sufficient size and stability, the K resistance and the density can withstand the leg force of the cooling water, especially when the pressure of the cooling water acts on the entire jacket of the chilled mold tube. Casting flat .. 丨.: There is no corresponding balanced M force on one side of the mold cavity, and the metal melt only generates balanced leg forces that increase as the distance from the prayer plane increases. Make every effort to build a copper pipe with a thermal load and mechanical load, depending on the casting format, and a copper tube with a suitable negative stability, usually 冇 8-2 5 ΙΉ m wall thickness. As the wall thickness increases, heat is absorbed. The property decreases, even in the case where the material exhibits high thermal conductivity. In the case of the chilling mold according to the invention of the wood, the wrong reason is that the square blood is the window cover M: the appropriate material is selected for the bottom, and the W-square iff is 蒗Select the appropriate material for the cover, the requirements for heat dissipation and the stability of the inner body forming the cavity > can be optimized independently of each other, for example, 'the covering substrate can be set so that the inner body provides High mechanical strength and the form that guarantees the stability of the inner body, ifli can choose to cover the thermal properties and thickness of the body. It can be used to cover the Chinese paper standard (CNS) A4 (210 X 297 mm) —- 6. '~~ Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs a 〇456 4 A7 I-: __ 一 Β7 V. Description of the invention (4) The heat dissipation of the inner body is optimized. The M layer made of a material with enhanced mechanical strength appears at the bottom. The thin mold wall thus enhances the heat absorption of the chilled mold. It is assumed in advance that the covering layer can be renewed. Through repeated repairs, the chilled mold can obtain a significantly longer service life. According to the present invention, aluminum or aluminum is proposed. Covering substrates made of alloys, such as alloy A1MgS 11, known as aluminum clump anvil, gold-containing Antic01.0da 1 W Ν 6 0 8 2. Aluminum or aluminum alloys exhibit a range of i 3 0-2 2 0 W / m K The thermal conductivity of the inner layer. Since the cover substrate is always located within a limited distance from the metal melt introduced into the mold cavity during the casting operation, the distance is determined by the thickness of the cover layer and the inner body is cooled, so it can be used in the casting operation. In the coating layer base 4 made of aluminum alloy, the aluminum or aluminum alloy is maintained at a particularly high temperature. In addition, the hardening mold M made of aluminum or aluminum alloy can be used in a relatively inexpensive manner. Such as extrusion to produce >> The cover layer can adapt to the special requirements in the continuous mirror manufacturing process. This requirement also includes the longitudinal change of the chill mold and the change of w due to the unsatisfactory level of steel made at least near the melting point. The upper part of the metal bath table is so good Choose a material with a high thermal conductivity as the cover layer, such as copper or copper alloy with a thermal conductivity of 200-4 00W / m K. In the lower part of the cavity, you can also think of a harder material such as nickel. In order to ensure that in the mirror-making operation, even under extreme conditions, the base cover layer is not overheated and exhibits a high level of strength and dimensional stability, the grain cover layer has a thickness of 0.5 to 5 mm. It is best to achieve a thickness of 1 to 4 mm. The covering layer can be plated or gold coated or thermal sprayed. For example, flame spraying or plasma spraying is less productive. "丨 _ can be + ·- · -Processing sequence, this paper size applies Chinese National Standard (CNS) A4 (210 X 297 mm) "< J 一 b ^^ 1 ^^ 1 ne ^ i I · ^^ 3 1 I Jn 1 ^ '0 ni «l ^^ 1 n / < Please read the notes on the back before filling out this page) A7 4 b 4 5 6 4 _B7_ V. Description of the invention (5) Get the required accuracy and cavity requirements Shape-matching surfaces. In addition to heat absorption and abrasion resistance, the lubrication of the formed pick steel bar can also be taken into consideration when selecting the covering material. Flashing, according to one of the embodiments, it is proposed to add a lubricant to the cover to lubricate the appearance of the cast steel bar. Regarding lubricants, it is recommended to use aluminum and / or tungsten-based materials, preferably Mo S2 and / or WS2 α. Depending on the choice of cover base material and cover material > it can obtain the same chilling mold as existing technologies Or even higher endothermic properties, even if the thermal conductivity of the covering chip substrate is lower than the thermal conductivity of the renewable covering layer. The wall thickness1, which has a decisive influence on heat transfer, especially the wall thickness of the nipple layer substrate, 4 is made relatively thin. In order to increase the flow of coolant through the accumulator • According to the example of the goods -... the cover substrate can have a heat sink on the side away from the mold cavity. For cooling adjustment parameters, you can choose 5-8 mm heat dissipation Asking distance. Under the design of this structure, the thickness of the bottom of the capping layer of the heat sink can be 2-10 mm, and the feed is 5-8 mm. The cover of the thin-walled original cover and the cover layer of, for example, a 3 mm original cover, together, ensure the endothermic property. In a stamping operation with cold-pressable aluminum alloy, it is also possible to produce a cover substrate with suitable heat sinks that is doubled. It is also possible to cover the chip base with multiple component groups and then cover it on the inside. The base of the chill mold covering layer with a polygonal cavity cross-section, for example, can be assembled from multiple flat or 1 丨 丨 丨 plates, each plate forming a side wall of the chill mold and the mold cavity u The material that is not incompatible with the previous technology of the tube chilling mold makes the wood chip chilling branch the best choice for the thickness of the base chip and the thickness of the covering layer. And the paper is applicable to the Chinese national standard (CNS) A4. Specification (21〇χ 297 ϋ ---------- ί-* ------- Order · -------. Line < Please read the notes on the back before filling (This page) Printed by the Intellectual Property Bureau Employees ’Cooperatives of the Ministry of Economic Affairs 464564 Α? Β7 V. Description of the invention (6) {Please read the precautions on the back before filling this page) The Intellectual Property Bureau of the Ministry of Economic Affairs ’s consumer cooperation Du India manufacturing operations and There are many characteristics that can be used in the design of casting equipment structure. The chill mold of the present bun provides the advantage of using an electromagnetic disturbance device on the outside of the base of the flower cover. The best choice for the base material of the screed cover layer was made, so that the wood chirp chilled mold was compared with the prior art chilled mold with the same perturbation device, 4 to obtain enhanced perturbation capability, or, in order to obtain the same perturbation effect, Lower power perturbations can be used. Compared with copper or copper alloys, for aluminum or aluminum alloys, the electromagnetic field generated by the electromagnetic disturbance device has a significantly smaller damping u. Because the cover substrate uses aluminum to form an aluminum alloy, and "丨: 丨 copper or copper alloys Compared with the corresponding chilling mold, the relative m amount of the chilling mold of the present invention is lighter "In the case of the chilling mold of the present invention, it corresponds to" h the corresponding chilling mold made of copper or copper alloy In comparison, Shan Yuzhong is lighter, and the oscillation of the necessary chilling mold in Zhu Hao as a dragon can be completed in a simplified way. In summary, ""!: The lighter amount makes it easier to handle the chilling mold of the present invention. , Especially in the process of replacing the chilled mold, or in the process of installation and dismantling, and in the above description. All measures related to the transport of chilled mold can be applied with a simple device. In addition, the radioactivity In terms of radiation, 'aluminum has lower absorption than copper, and the chilling mold of the present invention' shows a stronger penetration in terms of radioactive radiation compared with the corresponding chilling mold made of Λ copper or copper alloy. The characteristics of the chilling mold of the present invention are effectively used for measurement. Arrangement of the device for cooling the surface of the metal melt in the gold bath of the chilled mold cavity. In a conventional way, the surface of the metal melt in the metal bath is under the ribs for radioactive radiation transmission measurement. The rays pass through the chilling mold salt in a direction at right angles to the fabrication direction. The chilling mold of the present invention makes the permeability measurement have historical sensitivity and deliberately allows the use of weaker radioactive sources and / Ji Yanji's rigorous measurement techniques-9-This paper size applies the Chinese National Standard (CNS) A'l Regulations < 2] 0 X 297 mm) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 4 6 4- 5 β ^ A7 ___B7___ V. Description of the invention (7) / 11- The following illustrates the present invention by Jia Shi, the diagram is: Figure 1 is a longitudinal section through the chill mold [ϋι Figure, Figure 2 is taken along Figure 1 屮 I A line 1 penetrates the horizontal hidden view of the chilling mold, and Fig. 3 is another example of a vertical section of the chilling mold. IRequires component comparison 3 chilling mold 4 cavity 5 flow of cooling water 6 covering layer substrate 7 covering chip 9 Water jacket 10 Upper seal plate for chill mold 10 'Lower seal plate for chill mold 11 Heat sink 12 Wall thickness 20 Chill mold 21 Actuator 22 Mold cavity 2 3 Window cover base 2 4 Water jacket 25 Metal molten bath surface area 26 Covering layer --------------------- Order --- --- ί--line (Please read the notes on the back before filling this page) This paper size applies to China National Standard (CNS) A4 specifications < 210 X 297 mm) -10-Consumption by employees of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the cooperative 〇α 6 6 4 Α7 ___ Β7_ 5. Description of the invention (8) 28 Cover layer 2 9 Inner layer Figures 1 and 2 show the slab chill mold or ingot chill with mold cavity 4 for continuous casting of steel Mould 3. The chilling mold uses a cooling medium, preferably chilled with cooling water. The flow direction of the cooling water is indicated by an arrow 5. The structure of the chilling mold is as follows. "On the side of the mold cavity, the cover layer 6 supports a renewable cover layer 7 with high thermal conductivity. The cover chip 7 is made of copper with a thermal conductivity of 2 0-4 0 0 W / m Κ. Or copper alloy. This cover layer 7 can be applied to the cover substrate 6 by electroplating. However, it can also be applied by thermal spraying, such as flame spraying or plasma spraying, or metal coating. After the covering chip 7 of 0.5-5 mm, preferably 2-4 mm, is applied, the processing cavity can be used to make the cavity 4 to the required size and obtain the required surface. With regard to the machining of the cavity surface 1, the existing machining methods known in the prior art can be used. Particularly suitable are metal cutting plus X programs such as honing, grinding, electric spark erosion, or laser processing programs. The upper and lower sealing plates of the chill mold are indicated by 10, 10 > and the water jacket is indicated by 9. The material of the chilling die tube 6 is selected to give priority to two forces. These two directions are: negative pressure stability with a hairpin support function of FI, and good dimensional stability at high temperatures. At the temperatures encountered during the casting operation, the strength of the covering chip substrate 6 should be higher than that of the covering chip 7. Consider using aluminum or aluminum alloy as the material for the bottom of the overlay station. In the production of the cover substrate 6, for example, the excellent performance of aluminum or aluminum alloys in the process of adding legs can also be a decisive factor ... It is also possible to use a cover substrate 6 assembled from multiple components, The cover of the towel in the mold cavity connects the components, / ▲ --------- i — equipment. (Please read the precautions on the back before filling this page) This paper size applies Chinese National Standard (CNS) A4 (210 X 297 mm) -11-464564 A7 b / V. Description of the invention (9) There is no gap, and this is not a defect. For example, 'may', it is composed of multiple components, and the components such as screws or rivets, or other methods can be used together. The cover substrate 6 in this embodiment is far from 桫 'h _ 4 The side is provided with a heat sink 1 1. In order to obtain a suitably large cooling distance ^ a _, the distance between the heat sinks 1 1 is 5-8 mm. And the cover substrate of the heat sink 'j 1 1 1 冏The wall thickness of 6 can be 1 2. It can also have a thin ruler of 2 — 丨 0 mm, preferably 5 — 8 in m. Section base, for example, in the appropriate fastening method 'use a uniform force type- ----------! Install --- (Please read the notes on the back before filling out this page) The Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs is printed in Figure 3 and the device 2 1. It is advantageous for the electromagnetic disturbance device 23 and the water jacket 2 cavity 2 2 to produce a cover substrate 2 3. The gold is advantageous, and a coating composed of a highly thermally conductive area 25 5 or 2 is used to lubricate the coating 2, preferably Μ〇 Sprayed with flames, such as the operation of a perturbation device with a square structure in a chilled mold 2 1 2 1 operation, also 4 materials optimized for the intensity of the electromagnetic field heat The upper part of the upper part of the cold mold covering the upper part of the cold mold, which is composed of 迠 -type materials, is covered with _ 6 and 2 8 _ on the outer surface of the steel bar. S 2 and / or WS You can add a chilling wedge 2 with a cross section that is different from the traditional tubular chilling approach to the cavity 2 2. To] ¥ may be required to cover the development. For example, the perturbation device 2 1 can be passed! 4 丨 appropriate The ground is adjusted to the maximum in advance. Therefore, aluminum is used to achieve a relatively low robe conductivity. Chips 2 and 6 are applied to the golden wish bath, and the material is harder than copper (the lower cavity of the mold cavity or the lower half # slip agent (Guanzhong use (Indicated by dots) Molybdenum and / or tungsten are made of ytterbium! The over-reporting of covering layers 1 to many types of cover-laying materials is to be replaced. Considering the fact that the bottom of the layer is being searched for aluminum Do not] Nickel is small. ^ 「丨 Order in material_ " This paper size applies to China National Standard (CNS) A4 specification (210 X 297 male f) 12-A7 4 6 4 5 6 4 __B7 _ V. Invention Explanation (10). Other lubricating materials known in the prior art that can be added to the barrier layer are also included in the present invention. In the embodiment of FIGS. 1-3, only The vertical chilling mold is described, but the present invention is not limited to this type of chilling mold with a vertical cavity. All the chilling molds that have a tubular cover base and are used for continuous casting of billets and ingots are included. In the subject matter of the present invention, the geometry of the mold cavity can be arbitrarily selected. For example, a material having a lower thermal conductivity than copper (such as nickel) is used to coat the inner layer 2 with a high thermal conductivity cover layer 2 6 and the surface area 2 5 of the golden bath bath covering the bottom 2 3 of the kitchen are advantageous for some steel alloys 1 and W steel. During the coating process, a child test probe, such as a temperature sensor, can be embedded at the selected point and in the coating. Before the covering layer is applied, the test probe to be embedded can be arranged with high accuracy on the covering layer to be covered * on the surface [fii or near the table M, 卩 L during the coating layer forming process, The material covering the kitchen can cover the S probe. In this way, the probe can be placed in the cover: After the cover layer is applied, Ran creates a hole that is suitable for the measurement probe as the cover layer II. It is well known that placing probes in holes can only be controlled in a less precise way. If the probe is as described in "_:", embedding the cover layer in the production process of coating the cover layer can avoid this kind of inaccuracy, and this inaccuracy is caused by the inaccuracy of the probe for measurement. ... a variety of sources. Aluminum is a relatively basic metal. I-chips made of aluminum or aluminum alloy tend to corrode when they are connected to other gold alloys obtained by electrolysis. The anti-corrosion property of the cavity cover layer substrate of the present invention is 'πIII' --- IIIIII ^--I * 11 — — — — -----— II (Please read the i-notes on the back before reading (Fill in this page) Printed by the Zou Intellectual Property Bureau Staff Consumer Cooperatives This paper is scaled to the Chinese National Standard (CNS) A4 (210 X 297 mm) -13-Intellectual Property Bureau, Ministry of Economic Affairs, Consumer Consumption Du Print 464564 A7 ___B7__ V. Description of the invention (11) It can be achieved in a known manner, such as applying an appropriate protective layer on the exposed point. , 1 '--------- ~ --- installation -------- order --------- line (please read the precautions on the back before filling this page) -14-This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)