TW202322431A - Light emitting diode chip and light emitting diode device - Google Patents

Light emitting diode chip and light emitting diode device Download PDF

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TW202322431A
TW202322431A TW110144448A TW110144448A TW202322431A TW 202322431 A TW202322431 A TW 202322431A TW 110144448 A TW110144448 A TW 110144448A TW 110144448 A TW110144448 A TW 110144448A TW 202322431 A TW202322431 A TW 202322431A
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layer
semiconductor layer
emitting diode
light
type semiconductor
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TW110144448A
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郭祐禎
莊東霖
黃逸儒
沈志銘
黃靖恩
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新世紀光電股份有限公司
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Abstract

A light emitting diode chip including an epitaxy stacked layer, a first and a second electrodes is provided. The epitaxy stacked layer includes a first-type and a second-type semiconductor layers, a light-emitting layer and an unintentionally doped semiconductor layer. The first and the second electrodes are respectively electrically connected to the first-type and a second-type semiconductor layers. At least the unintentionally doped semiconductor layer has a coarse structure among the epitaxy stacked layer. Furthermore, a light emitting diode device is also provided.

Description

發光二極體晶片與發光二極體裝置Light-emitting diode chip and light-emitting diode device

本發明是有關於一種光電元件,且特別是有關於一種發光二極體晶片、發光二極體裝置與發光二極體模組。The present invention relates to a photoelectric element, and in particular to a light-emitting diode wafer, a light-emitting diode device and a light-emitting diode module.

發光二極體(Light Emitting Diode, LED)是一種發光的半導體電子元件,由於具有能量轉換效率高、反應時間短、壽命長、體積小、高可靠性等優點,因而被廣泛地應用,如交通信號燈、車燈、戶外大型顯示面板、手機背光源等。目前本領域的技術人員仍在不斷地致力提升發光二極體的發光效率與亮度。Light Emitting Diode (Light Emitting Diode, LED) is a light-emitting semiconductor electronic component. It is widely used due to its advantages such as high energy conversion efficiency, short reaction time, long life, small size, and high reliability. Signal lights, car lights, outdoor large display panels, mobile phone backlights, etc. At present, those skilled in the art are still striving to improve the luminous efficiency and brightness of light-emitting diodes.

本發明提供一種發光二極體晶片、發光二極體裝置與發光二極體模組,其具有高發光效率。The invention provides a light-emitting diode wafer, a light-emitting diode device and a light-emitting diode module, which have high luminous efficiency.

本發明的一實施例提供一種發光二極體晶片,包括磊晶疊層、第一電極、第二電極以及第一反射層。磊晶疊層包括第一型半導體層、發光層以及第二型半導體層。發光層位於第一型半導體層與第二型半導體層之間。第一電極設置於第一型半導體層上,且與第一型半導體層電性連接。發光層於第一型半導體層的正投影與第一電極於第一型半導體層的正投影錯位。第二電極設置於第二型半導體層上,且與第二型半導體層電性連接。第一反射層設置於磊晶疊層、第一電極與第二電極上。第一反射層於第二型半導體層的正投影與第二電極於第二型半導體層的正投影錯位。An embodiment of the present invention provides a light-emitting diode wafer, including an epitaxial stack, a first electrode, a second electrode, and a first reflective layer. The epitaxial stack includes a first type semiconductor layer, a light emitting layer and a second type semiconductor layer. The light emitting layer is located between the first type semiconductor layer and the second type semiconductor layer. The first electrode is disposed on the first type semiconductor layer and electrically connected with the first type semiconductor layer. The orthographic projection of the light emitting layer on the first type semiconductor layer is dislocated from the orthographic projection of the first electrode on the first type semiconductor layer. The second electrode is disposed on the second-type semiconductor layer and electrically connected with the second-type semiconductor layer. The first reflective layer is disposed on the epitaxial stack, the first electrode and the second electrode. The orthographic projection of the first reflective layer on the second-type semiconductor layer is dislocated from the orthographic projection of the second electrode on the second-type semiconductor layer.

本發明的一實施例提供一種發光二極體裝置,包括上述的發光二極體晶片、第一電極墊以及承載基板。第一電極墊設置於發光二極體晶片的一側,並與第一電極電性連接。承載基板設置於發光二極體晶片的另一側,並與第二電極電性連接。承載基板具有相對的第一表面與第二表面。發光二極體晶片與第一電極墊設置於第一表面上。An embodiment of the present invention provides a light-emitting diode device, including the above-mentioned light-emitting diode chip, a first electrode pad, and a carrier substrate. The first electrode pad is arranged on one side of the light-emitting diode wafer, and is electrically connected with the first electrode. The carrier substrate is disposed on the other side of the light-emitting diode chip, and is electrically connected with the second electrode. The carrier substrate has a first surface and a second surface opposite to each other. The LED chip and the first electrode pad are arranged on the first surface.

本發明的一實施例提供一種發光二極體模組,包括上述的發光二極體裝置、電路基板、第三電極墊以及第四電極墊。第三電極墊與電路基板電性連接,且第三電極墊與第一電極墊電性連接。第四電極墊與電路基板電性連接,且第四電極墊與第二電極墊電性連接。An embodiment of the present invention provides a light-emitting diode module, including the above-mentioned light-emitting diode device, a circuit substrate, a third electrode pad, and a fourth electrode pad. The third electrode pad is electrically connected to the circuit substrate, and the third electrode pad is electrically connected to the first electrode pad. The fourth electrode pad is electrically connected to the circuit substrate, and the fourth electrode pad is electrically connected to the second electrode pad.

在本發明的一實施例中,上述的發光二極體晶片更包括第一反射疊層,包括第一絕緣層、第一反射層與第二絕緣層。第一反射層設置於第一絕緣層與第二絕緣層之間。第一絕緣層設置於磊晶疊層、第一電極與第二電極上且具有多個第一通孔。第一反射層設置於第一絕緣層上且具有多個第二通孔。這些第二通孔於第二型半導體層上的正投影與第二電極於第二型半導體層上的正投影重疊。第二絕緣層設置於第一反射層上且具有多個第三通孔。這些第一通孔、這些第二通孔與這些第三通孔暴露出第二電極,且第二通孔於第二型半導體層上的正投影面積大於或等於第一通孔或第三通孔於第二型半導體層上的正投影面積,其中第一通孔及第三通孔於第二型半導體層上的正投影面積相同。In an embodiment of the present invention, the above light-emitting diode chip further includes a first reflective stack, including a first insulating layer, a first reflective layer, and a second insulating layer. The first reflective layer is disposed between the first insulating layer and the second insulating layer. The first insulating layer is disposed on the epitaxial stack, the first electrode and the second electrode and has a plurality of first through holes. The first reflective layer is disposed on the first insulating layer and has a plurality of second through holes. The orthographic projections of the second through holes on the second-type semiconductor layer overlap with the orthographic projections of the second electrodes on the second-type semiconductor layer. The second insulating layer is disposed on the first reflective layer and has a plurality of third through holes. These first through holes, these second through holes and these third through holes expose the second electrode, and the orthographic projection area of the second through holes on the second-type semiconductor layer is greater than or equal to that of the first through holes or the third through holes. The orthographic projection area of the hole on the second type semiconductor layer, wherein the orthographic projection area of the first through hole and the third through hole on the second type semiconductor layer are the same.

在本發明的一實施例中,上述的發光二極體晶片更包括第一連接金屬層。第一連接金屬層設置於第二絕緣層上且藉由這些第一通孔、這些第二通孔與這些第三通孔以與第二電極電性連接。In an embodiment of the present invention, the aforementioned LED chip further includes a first connection metal layer. The first connecting metal layer is disposed on the second insulating layer and is electrically connected to the second electrode through the first through holes, the second through holes and the third through holes.

在本發明的一實施例中,上述的第一反射疊層更包括第二反射層。第二反射層設置於第一反射層上且位於第二絕緣層與第一絕緣層之間。第二反射層具有多個第四通孔,這些第四通孔於第二型半導體層上的正投影重疊於第二電極於第二型半導體層上的正投影,且第四通孔於第二型半導體層上的正投影面積大於或等於第二通孔於第二型半導體層上的正投影面積,或者第四通孔於第二型半導體層上的正投影面積大於或等於第一通孔或第三通孔於第二型半導體層上的正投影面積。這些第一通孔、這些第二通孔、這些第三通孔與這些第四通孔暴露出第二電極。In an embodiment of the present invention, the above-mentioned first reflective stack further includes a second reflective layer. The second reflective layer is disposed on the first reflective layer and between the second insulating layer and the first insulating layer. The second reflective layer has a plurality of fourth through holes, the orthographic projections of these fourth through holes on the second type semiconductor layer overlap the orthographic projection of the second electrode on the second type semiconductor layer, and the fourth through holes are on the second type semiconductor layer. The area of the orthographic projection on the second type semiconductor layer is greater than or equal to the area of the orthographic projection of the second through hole on the second type semiconductor layer, or the area of the orthographic projection of the fourth through hole on the second type semiconductor layer is greater than or equal to the area of the first through hole Orthographic projection area of the hole or the third through hole on the second-type semiconductor layer. The first through holes, the second through holes, the third through holes and the fourth through holes expose the second electrodes.

在本發明的一實施例中,上述的發光二極體晶片更包括第一連接金屬層。第一連接金屬層設置於第二絕緣層上且藉由這些第一通孔、這些第二通孔、這些第三通孔與這些第四通孔並與第二電極電性連接。In an embodiment of the present invention, the aforementioned LED chip further includes a first connection metal layer. The first connecting metal layer is disposed on the second insulating layer and is electrically connected to the second electrode through the first through holes, the second through holes, the third through holes and the fourth through holes.

在本發明的一實施例中,上述的發光二極體晶片更包括第二反射疊層。第二反射疊層設置於第一反射疊層上。第二反射疊層更包括第三絕緣層、第三反射層與第四絕緣層。第三反射層設置於第三絕緣層與第四絕緣層之間。第三絕緣層設置於第一反射疊層上且具有多個第五通孔。第三反射層設置於第三絕緣層上且具有多個第六通孔。這些第六通孔於第二型半導體層上的正投影與第二電極的一部分於第二型半導體層上的正投影重疊。第四絕緣層設置於第二反射層上且具有多個第七通孔。這些第五通孔、這些第六通孔與這些第七通孔暴露出第二電極的此部分,且第六通孔於第二型半導體層上的正投影面積大於或等於第五通孔或第七通孔於第二型半導體層上的正投影面積,其中第五通孔及第七通孔於第二型半導體層上的正投影面積相同。第三反射層設置於第三絕緣層上之第六通孔於第二型半導體層上的正投影面積大於或等於第一反射層設置於第一絕緣層上之第二通孔於第二型半導體層上的正投影面積,這些第一絕緣層上之第一通孔、第二絕緣層上之第三通孔、第三絕緣層上之第五通孔以及第四絕緣層上之第七通孔於第二型半導體層上的正投影面積相同。In an embodiment of the present invention, the aforementioned LED chip further includes a second reflective stack. The second reflective stack is disposed on the first reflective stack. The second reflective stack further includes a third insulating layer, a third reflective layer and a fourth insulating layer. The third reflective layer is disposed between the third insulating layer and the fourth insulating layer. The third insulating layer is disposed on the first reflective stack and has a plurality of fifth through holes. The third reflective layer is disposed on the third insulating layer and has a plurality of sixth through holes. The orthographic projections of the sixth through holes on the second-type semiconductor layer overlap with the orthographic projections of a part of the second electrode on the second-type semiconductor layer. The fourth insulating layer is disposed on the second reflective layer and has a plurality of seventh through holes. These fifth through holes, these sixth through holes and these seventh through holes expose this part of the second electrode, and the orthographic projection area of the sixth through holes on the second-type semiconductor layer is greater than or equal to that of the fifth through holes or The orthographic projection area of the seventh through hole on the second type semiconductor layer, wherein the orthographic projection areas of the fifth through hole and the seventh through hole on the second type semiconductor layer are the same. The area of the orthographic projection of the sixth through hole on the second type semiconductor layer of the third reflective layer disposed on the third insulating layer is greater than or equal to the second through hole disposed on the first insulating layer of the first reflective layer on the second type semiconductor layer. Orthographic projection area on the semiconductor layer, the first via hole on the first insulating layer, the third via hole on the second insulating layer, the fifth via hole on the third insulating layer and the seventh via hole on the fourth insulating layer The orthographic projection areas of the through holes on the second type semiconductor layer are the same.

在本發明的一實施例中,上述的發光二極體晶片更包括第一連接金屬層、第一電流傳導層以及第二電流傳導層。第一連接金屬層設置於第二反射疊層上。第一電流傳導層與第二電流傳導層位於第一反射疊層與第二反射疊層之間。第一電流傳導層設置於第一電極上且與第一電極電性連接。第二電流傳導層設置於第二電極上且與第二電極電性連接。第一連接金屬層藉由這些第五通孔、這些第六通孔與這些第七通孔與第二電流傳導層電性連接。In an embodiment of the present invention, the above light-emitting diode chip further includes a first connection metal layer, a first current conduction layer, and a second current conduction layer. The first connection metal layer is disposed on the second reflective stack. The first current conducting layer and the second current conducting layer are located between the first reflective stack and the second reflective stack. The first current conducting layer is disposed on the first electrode and electrically connected to the first electrode. The second current conducting layer is disposed on the second electrode and electrically connected with the second electrode. The first connecting metal layer is electrically connected to the second current conducting layer through the fifth through holes, the sixth through holes and the seventh through holes.

在本發明的一實施例中,上述的第一電極更包括多個彼此分離的第一電極部,且第二電極更包括多個彼此分離的第二電極部。這些第二電極部環繞設置於這些第一電極部。第一電流傳導層電性連接多個彼此分離的第一電極部以及第二電流傳導層電性連接多個彼此分離的第二電極部,且第一連接金屬層藉由第二電流傳導層與多個彼此分離的第二電極電性連接。In an embodiment of the present invention, the above-mentioned first electrode further includes a plurality of first electrode parts separated from each other, and the second electrode further includes a plurality of second electrode parts separated from each other. The second electrode parts are arranged around the first electrode parts. The first current conducting layer is electrically connected to a plurality of separated first electrode parts and the second current conducting layer is electrically connected to a plurality of separated second electrode parts, and the first connection metal layer is connected to the second current conducting layer through the second current conducting layer. A plurality of separated second electrodes are electrically connected.

在本發明的一實施例中,上述的這些第一電極部的其中之一做為蝕刻阻擋層。In an embodiment of the present invention, one of the above-mentioned first electrode portions is used as an etching stopper layer.

在本發明的一實施例中,上述的第一電極更包括至少一主體部與由主體部延伸出的多個指部。這些指部往發光二極體晶片的邊緣延伸,且第二電極更包括多個彼此分離的電極部。In an embodiment of the present invention, the above-mentioned first electrode further includes at least one main body and a plurality of fingers extending from the main body. The fingers extend toward the edge of the light-emitting diode chip, and the second electrode further includes a plurality of electrode parts separated from each other.

在本發明的一實施例中,上述的發光二極體晶片更包括蝕刻阻擋層。蝕刻阻擋層設置於第一型半導體層上。主體部包覆蝕刻阻擋層。In an embodiment of the present invention, the above light-emitting diode chip further includes an etching stopper layer. The etch stop layer is disposed on the first type semiconductor layer. The main body covers the etching barrier layer.

在本發明的一實施例中,上述的發光二極體晶片更包括電流阻擋層與歐姆接觸層。電流阻擋層與歐姆接觸層設置於歐姆接觸層與第二型半導體層之間,且歐姆接觸層包覆電流阻擋層。In an embodiment of the present invention, the above light emitting diode chip further includes a current blocking layer and an ohmic contact layer. The current blocking layer and the ohmic contact layer are disposed between the ohmic contact layer and the second-type semiconductor layer, and the ohmic contact layer covers the current blocking layer.

在本發明的一實施例中,上述的磊晶疊層具有平台部與凹陷部。平台部包括局部的第一型半導體層、發光層與第二型半導體層。凹陷部包括另一局部的第一型半導體層。第二電極設置於平台部上,且第一電極設置於凹陷部上。In an embodiment of the present invention, the above-mentioned epitaxial stack has a platform portion and a depression portion. The platform portion includes a partial first-type semiconductor layer, a light-emitting layer and a second-type semiconductor layer. The recess includes another partial first-type semiconductor layer. The second electrode is disposed on the platform portion, and the first electrode is disposed on the depression portion.

在本發明的一實施例中,上述的這些第一電極部的其中之一做為蝕刻阻擋層,且第一型半導體層與蝕刻阻擋層具有一通孔。第一電極墊設置於通孔內。In an embodiment of the present invention, one of the above-mentioned first electrode portions is used as an etching barrier layer, and the first type semiconductor layer and the etching barrier layer have a through hole. The first electrode pad is disposed in the through hole.

在本發明的一實施例中,上述的發光二極體晶片更包括蝕刻阻擋層。蝕刻阻擋層設置於第一型半導體層上。主體部包覆蝕刻阻擋層,且第一型半導體層與蝕刻阻擋層具有通孔。第一電極墊設置於通孔內。In an embodiment of the present invention, the above light-emitting diode chip further includes an etching stopper layer. The etch stop layer is disposed on the first type semiconductor layer. The main body covers the etching barrier layer, and the first type semiconductor layer and the etching barrier layer have through holes. The first electrode pad is disposed in the through hole.

在本發明的一實施例中,上述的發光二極體裝置更包括第二連接金屬層。第二連接金屬層設置於承載基板之第一表面上。發光二極體晶片藉由第一連接金屬層與承載基板上之第二連接金屬層接合且電性連接。In an embodiment of the present invention, the above light-emitting diode device further includes a second connection metal layer. The second connecting metal layer is disposed on the first surface of the carrier substrate. The light-emitting diode chip is bonded and electrically connected to the second connecting metal layer on the carrier substrate through the first connecting metal layer.

在本發明的一實施例中,上述的承載基板為導電基板。In an embodiment of the present invention, the above-mentioned carrier substrate is a conductive substrate.

在本發明的一實施例中,上述的發光二極體裝置更包括第二電極墊。第二電極墊設置於承載基板的第二表面上。In an embodiment of the present invention, the above light emitting diode device further includes a second electrode pad. The second electrode pad is disposed on the second surface of the carrier substrate.

基於上述,在本發明實施例的發光二極體晶片、發光二極體裝置與發光二極體模組中,由於發光層與第一電極彼此錯位設置,當發光層發光時,大部分的光束不會被第一電極遮蔽而出光。並且,由於第一反射層與第二電極彼此錯位設置的關係,因此當發光層發光時,大部分的光束會被第一反射層反射而出光,少部分的光束則會被第二電極反射而出光,因此發光二極體晶片、發光二極體裝置與發光二極體模組具有良好的發光效率。而且,當發光二極體模組進行組裝時,由於發光二極體模組的第一電極墊與周圍的第一型半導體層(磊晶疊層的最上層)為同一電性,可大幅避免打線製程中將第一電極墊的導線打偏而連接到磊晶疊層的最上層的半導體層時,因導線與該半導體層電性不同而造成短路及漏電的機率,增加製程的裕度(process window),同時亦可增加發光二極體模組在組裝過程中的穩定度。Based on the above, in the light-emitting diode chip, light-emitting diode device, and light-emitting diode module of the embodiments of the present invention, since the light-emitting layer and the first electrode are arranged in dislocation with each other, when the light-emitting layer emits light, most of the light beam Light will not be blocked by the first electrode. Moreover, due to the misplaced relationship between the first reflective layer and the second electrode, when the light-emitting layer emits light, most of the light beam will be reflected by the first reflective layer to emit light, and a small part of the light beam will be reflected by the second electrode to emit light. Light is emitted, so the light-emitting diode chip, light-emitting diode device and light-emitting diode module have good luminous efficiency. Moreover, when the light-emitting diode module is assembled, because the first electrode pad of the light-emitting diode module is of the same electrical property as the surrounding first-type semiconductor layer (the uppermost layer of the epitaxial stack), it can largely avoid In the wire-bonding process, when the wire of the first electrode pad is deflected and connected to the uppermost semiconductor layer of the epitaxial stack, the probability of short circuit and leakage due to the electrical difference between the wire and the semiconductor layer increases the margin of the process ( process window), it can also increase the stability of the light-emitting diode module during the assembly process.

本發明的一實施例提供一種發光二極體晶片,包括磊晶疊層、第一電極以及第二電極。磊晶疊層包括第一型半導體層、發光層、第二型半導體層以及未刻意摻雜的半導體層。發光層位於第一型半導體層與第二型半導體層之間。第一型半導體層位於未刻意摻雜的半導體層與發光層之間。第一型半導體層摻雜有第一型載子。第二型半導體層摻雜有第二型載子。第一型載子電性不同於第二型載子的電性。在磊晶疊層中,至少未刻意摻雜的半導體層具有與發光層重疊設置的粗化結構。第一電極與第一型半導體層電性連接。第二電極與第二型半導體層電性連接。An embodiment of the present invention provides a light-emitting diode wafer, including an epitaxial stack, a first electrode, and a second electrode. The epitaxial stack includes a first-type semiconductor layer, a light-emitting layer, a second-type semiconductor layer and an unintentionally doped semiconductor layer. The light emitting layer is located between the first type semiconductor layer and the second type semiconductor layer. The first type semiconductor layer is located between the unintentionally doped semiconductor layer and the light emitting layer. The first type semiconductor layer is doped with first type carriers. The second type semiconductor layer is doped with second type carriers. The electrical properties of the first-type carriers are different from those of the second-type carriers. In the epitaxial stack, at least the unintentionally doped semiconductor layer has a roughened structure overlapping the light-emitting layer. The first electrode is electrically connected with the first type semiconductor layer. The second electrode is electrically connected with the second type semiconductor layer.

在本發明的一實施例中,在磊晶疊層中,第一型半導體層更具有發光層重疊設置的粗化結構。In an embodiment of the present invention, in the epitaxial stack, the first-type semiconductor layer further has a roughened structure in which the light-emitting layers are overlapped.

在本發明的一實施例中,在上述的發光層具有相對的一第一側與第二側。第一型半導體層與未刻意摻雜的半導體層位於第一側,且第二型半導體層、第一電極與第二電極位於第二側。In an embodiment of the present invention, the above-mentioned light-emitting layer has a first side and a second side opposite to each other. The first type semiconductor layer and the unintentionally doped semiconductor layer are located on the first side, and the second type semiconductor layer, the first electrode and the second electrode are located on the second side.

在本發明的一實施例中,上述的發光二極體晶片更包括反射疊層。反射疊層設置於第二側且位於第二型半導體層上,且反射疊層更包括第一絕緣層、第一反射層、第二反射層以及第二絕緣層。第一絕緣層設置於第一型半導體層與第一反射層之間。第二反射層設置於第一反射層與第二絕緣層之間。In an embodiment of the present invention, the above light-emitting diode chip further includes a reflective stack. The reflective stack is disposed on the second side and on the second-type semiconductor layer, and the reflective stack further includes a first insulating layer, a first reflective layer, a second reflective layer, and a second insulating layer. The first insulating layer is disposed between the first type semiconductor layer and the first reflective layer. The second reflective layer is disposed between the first reflective layer and the second insulating layer.

在本發明的一實施例中,上述的第一反射層於第一型半導體層上的正投影為第一正投影。第二反射層於第一型半導體層上的正投影為第二正投影。第二電極於第一型半導體層上的正投影為第三正投影。第三正投影與第一正投影及第二正投影錯位。In an embodiment of the present invention, the above-mentioned orthographic projection of the first reflective layer on the first-type semiconductor layer is a first orthographic projection. The orthographic projection of the second reflection layer on the first type semiconductor layer is the second orthographic projection. The orthographic projection of the second electrode on the first-type semiconductor layer is a third orthographic projection. The third orthographic projection is misaligned with the first orthographic projection and the second orthographic projection.

在本發明的一實施例中,上述的發光二極體晶片更包括第三絕緣層,其設置於第一側且位於未刻意摻雜的半導體層上,且第三絕緣層具有發光層重疊設置的粗化結構。In an embodiment of the present invention, the above-mentioned light-emitting diode chip further includes a third insulating layer, which is disposed on the first side and on the unintentionally doped semiconductor layer, and the third insulating layer has an overlapping arrangement of the light-emitting layer coarse structure.

在本發明的一實施例中,上述的第二電極具有多個彼此分離的電極部。In an embodiment of the present invention, the above-mentioned second electrode has a plurality of electrode parts separated from each other.

在本發明的一實施例中,上述的第一型載子為N型載子,且該第二型載子為P型載子。In an embodiment of the present invention, the above-mentioned first-type carriers are N-type carriers, and the second-type carriers are P-type carriers.

在本發明的一實施例中提供一種發光二極體裝置,其包括上述的發光二極體晶片、第一電極墊與承載基板。第一電極墊設置於發光二極體晶片的一側且與第一電極電性連接。承載基板設置於發光二極體晶片的另一側,且與第二電極電性連接。An embodiment of the present invention provides a light-emitting diode device, which includes the above-mentioned light-emitting diode chip, a first electrode pad, and a carrier substrate. The first electrode pad is disposed on one side of the light-emitting diode chip and is electrically connected with the first electrode. The carrier substrate is disposed on the other side of the light-emitting diode chip, and is electrically connected with the second electrode.

基於上述,在本發明實施例的發光二極體晶片與發光二極體裝置中,當發光層發出光束時,由於設有粗化結構的未刻意摻雜的半導體層與發光層重疊設置,故粗化結構位於光束的傳遞路徑上。當光束往發光層一側出光時,會被粗化結構所散射,而使發光二極體晶片與發光二極體裝置的取光效率增加。Based on the above, in the light-emitting diode wafer and the light-emitting diode device according to the embodiment of the present invention, when the light-emitting layer emits light beams, since the unintentionally doped semiconductor layer with a roughened structure overlaps with the light-emitting layer, The coarsening structure is located on the delivery path of the light beam. When the light beam goes out to the side of the light-emitting layer, it will be scattered by the roughened structure, so that the light-taking efficiency of the light-emitting diode chip and the light-emitting diode device increases.

為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。In order to make the above-mentioned features and advantages of the present invention more comprehensible, the following specific embodiments are described in detail together with the accompanying drawings.

圖1A是本發明的一第一實施例的發光二極體晶片的上視示意圖。圖1B是圖1A的發光二極體晶片的剖面示意圖。圖1C是應用圖1A的發光二極體晶片的發光二極體裝置的剖面示意圖。圖1D是應用圖1A的發光二極體晶片的發光二極體模組的剖面示意圖。圖1E為圖1D的發光二極體模組的上視示意圖。FIG. 1A is a schematic top view of a light emitting diode chip according to a first embodiment of the present invention. FIG. 1B is a schematic cross-sectional view of the LED wafer in FIG. 1A . FIG. 1C is a schematic cross-sectional view of a light emitting diode device using the light emitting diode wafer shown in FIG. 1A . FIG. 1D is a schematic cross-sectional view of a light emitting diode module using the light emitting diode chip shown in FIG. 1A . FIG. 1E is a schematic top view of the light emitting diode module shown in FIG. 1D .

請參照圖1A與圖1B,於本實施例中,發光二極體晶片100包括成長基板GS、磊晶疊層ESL、第一、第二電極E1、E2、蝕刻阻擋層ECL、歐姆接觸層OCL、電流阻擋層CBL、第一反射疊層RS1、第一連接金屬層CML1。於以下的段落中會詳細地說明上述各元件與各元件之間的配置關係。Please refer to FIG. 1A and FIG. 1B. In this embodiment, the light-emitting diode wafer 100 includes a growth substrate GS, an epitaxial stack ESL, first and second electrodes E1, E2, an etching stopper layer ECL, and an ohmic contact layer OCL. , a current blocking layer CBL, a first reflective stack RS1, and a first connection metal layer CML1. In the following paragraphs, the above-mentioned components and the arrangement relationship between the components will be described in detail.

成長基板GS為用以成長磊晶疊層ESL的基板,其例如是藍寶石(Sapphire)基板、氮化鎵(Gallium Nitride, GaN)基板、碳化矽(Silicon Carbide, SiC)基板、矽(Silicon)基板、砷化鎵(Gallium Arsenide, GaAs)基板或其他適合成長磊晶疊層ESL的基板,本發明並不以此為限。於本實施例中,成長基板GS為圖案化基板,其表面上例如設有週期性圖案(圖案未示出),且例如是圖案化藍寶石基板。於一些實施例中,成長基板GS用來準備成長磊晶疊層ESL的表面例如設有未刻意摻雜的半導體層,其作為成核層(Nucleation layer)或緩衝層(Buffer Layer),且其材質例如是砷化鎵(GaAs)、磷化鎵(GaP)、磷化鋁銦鎵(AlInGaP)、氮化鎵(GaN)或氮化鋁(AlN),但不以此為限。在另一些實施例中,成長基板GS也可以不設有未刻意摻雜的半導體層,但不以此為限。The growth substrate GS is a substrate for growing an epitaxial stacked ESL, such as a sapphire (Sapphire) substrate, a gallium nitride (Gallium Nitride, GaN) substrate, a silicon carbide (Silicon Carbide, SiC) substrate, a silicon (Silicon) substrate , Gallium Arsenide (GaAs) substrate or other substrates suitable for growing epitaxial stacked ESL, the present invention is not limited thereto. In this embodiment, the growth substrate GS is a patterned substrate, for example, a periodic pattern (pattern is not shown) is provided on its surface, and is, for example, a patterned sapphire substrate. In some embodiments, the surface of the growth substrate GS used to prepare the growth of the epitaxial stack ESL, for example, is provided with an unintentionally doped semiconductor layer, which acts as a nucleation layer (Nucleation layer) or a buffer layer (Buffer Layer), and its The material is, for example, gallium arsenide (GaAs), gallium phosphide (GaP), aluminum indium gallium phosphide (AlInGaP), gallium nitride (GaN) or aluminum nitride (AlN), but not limited thereto. In some other embodiments, the growth substrate GS may not be provided with an unintentionally doped semiconductor layer, but not limited thereto.

磊晶疊層ESL包括第一型半導體層SL1、發光層EL(亦可被稱為主動層)以及第二型半導體層SL2。發光層EL位於第一型半導體層SL1與第二型半導體層SL2之間。第一型半導體層SL1與成長基板GW接觸。詳細來說,磊晶疊層ESL包括平台部Mesa與凹陷部CP。平台部Mesa包括局部的第一型半導體層SL1、發光層EL以及第二型半導體層SL2。凹陷部CP則包括另一局部的第一型半導體層SL1。The epitaxial stack ESL includes a first-type semiconductor layer SL1 , a light-emitting layer EL (also called an active layer) and a second-type semiconductor layer SL2 . The light emitting layer EL is located between the first type semiconductor layer SL1 and the second type semiconductor layer SL2. The first-type semiconductor layer SL1 is in contact with the growth substrate GW. In detail, the epitaxial stack ESL includes a platform portion Mesa and a depression portion CP. The platform portion Mesa includes a partial first-type semiconductor layer SL1 , a light-emitting layer EL, and a second-type semiconductor layer SL2 . The concave portion CP includes another partial first-type semiconductor layer SL1 .

第一型、第二型半導體層SL1、SL2彼此互為電性相反。詳言之,第一型、第二型半導體層SL1、SL2例如是本質半導體(Intrinsic semiconductor)中分別刻意摻雜有N型、P型摻質(即第一型、第二型載子,第一型載子電性不同於第二型載子的電性),而分別作為N型、P型摻雜半導體層,其中第一型、第二型半導體層SL1、SL2與發光層EL所使用的本質半導體的材料可為氮化鎵(GaN)、氮化銦鎵(InGaN)、磷化鎵(GaP)、磷化鋁銦鎵(AlInGaP)或氮化鋁鎵(AlGaN),但不以此為限。發光層EL的結構例如是由多層井層(Well Layer)與多層阻障層(Barrier Layer)所交替堆疊而構成的多重量子井層(Multiple Quantum Well, MQW)或單一量子井層 (Single Quantum Well, SQW),但不以此為限。The first-type and second-type semiconductor layers SL1 and SL2 are electrically opposite to each other. Specifically, the first-type and second-type semiconductor layers SL1 and SL2 are, for example, intentionally doped with N-type and P-type dopants in intrinsic semiconductors (i.e., first-type and second-type carriers, second-type carriers, The electrical properties of the first-type carriers are different from those of the second-type carriers), and they are used as N-type and P-type doped semiconductor layers respectively, among which the first-type and second-type semiconductor layers SL1, SL2 and the light-emitting layer EL are used The material of the intrinsic semiconductor may be gallium nitride (GaN), indium gallium nitride (InGaN), gallium phosphide (GaP), aluminum indium gallium phosphide (AlInGaP) or aluminum gallium nitride (AlGaN), but not in this limit. The structure of the luminescent layer EL is, for example, a multiple quantum well layer (Multiple Quantum Well, MQW) or a single quantum well layer (Single Quantum Well , SQW), but not limited thereto.

第一、第二電極E1、E2的材料例如是金屬材料,其選用的種類例如是鉻(Cr)、鋁(Al)、鈦(Ti)、鎳(Ni)、鉑(Pt)、金(Au)或其組合,但不以此為限。第一電極E1設置於凹陷部CP的第一型半導體層SL1上,且與第一型半導體層SL1接觸而與其電性連接。第二電極E2設置於平台部Mesa的第二型半導體層SL2上,且藉由歐姆接觸層OCL與第二型半導體層SL2電性連接。發光層EL於第一型半導體層SL1的正投影與第一電極E1於第一型半導體層SL1的正投影錯位。換言之,發光層EL與第一電極E1彼此互不重疊。The materials of the first and second electrodes E1 and E2 are, for example, metal materials, such as chromium (Cr), aluminum (Al), titanium (Ti), nickel (Ni), platinum (Pt), gold (Au ) or combinations thereof, but not limited to. The first electrode E1 is disposed on the first-type semiconductor layer SL1 of the recess portion CP, and is in contact with the first-type semiconductor layer SL1 to be electrically connected thereto. The second electrode E2 is disposed on the second-type semiconductor layer SL2 of the platform portion Mesa, and is electrically connected to the second-type semiconductor layer SL2 through the ohmic contact layer OCL. The orthographic projection of the light emitting layer EL on the first-type semiconductor layer SL1 is misaligned with the orthographic projection of the first electrode E1 on the first-type semiconductor layer SL1 . In other words, the light emitting layer EL and the first electrode E1 do not overlap with each other.

請參照圖1A,第一電極E1包括主體部MP與由其延伸出的多個指部FP,其中主體部MP、指部FP的數量分別是一個與兩個,於其他未示出的實施例中,主體部可以是兩個以上,並各別有延伸出的多個指部。所屬技術領域中具有通常知識者可依據需求對應設置數量,本發明並不以此為限。這些指部FP往發光二極體晶片100的邊緣E延伸,且指部FP與發光二極體晶片100之邊緣E具有一間距。另一方面,第二電極E2包括多個彼此分離的電極部EDP,任二電極部EDP之間具有間距。這些電極部EDP的一部分位於這些指部FP的兩側,而這些電極部EDP的一部分則位於二指部FP之間。Please refer to FIG. 1A, the first electrode E1 includes a main body MP and a plurality of fingers FP extending from it, wherein the number of the main body MP and the number of fingers FP is one and two respectively, in other not shown embodiments Among them, there may be more than two main body parts, each of which has a plurality of extending fingers. Those with ordinary knowledge in the technical field can set the quantity correspondingly according to requirements, and the present invention is not limited thereto. The fingers FP extend toward the edge E of the LED chip 100 , and there is a distance between the fingers FP and the edge E of the LED chip 100 . On the other hand, the second electrode E2 includes a plurality of electrode portions EDP separated from each other, and there is an interval between any two electrode portions EDP. A part of the electrode parts EDP is located on both sides of the fingers FP, and a part of the electrode parts EDP is located between the two fingers FP.

蝕刻阻擋層ECL的材質可為鉻、鋁、鈦、鎳、鉑、金、鎢(W)、銅鎢(CuW)或其組合、氧化銦錫。蝕刻阻擋層ECL的功用容後敘述。請參照圖1B,於本實施例中,蝕刻阻擋層ECL設置於凹陷部CP的第一型半導體層SL1上,且與第一型半導體層SL1接觸。第一電極E1的主體部MP包覆蝕刻阻擋層ECL。The material of the etching stop layer ECL can be chromium, aluminum, titanium, nickel, platinum, gold, tungsten (W), copper tungsten (CuW) or a combination thereof, and indium tin oxide. The function of the etch stop layer ECL will be described later. Please refer to FIG. 1B , in this embodiment, the etch stop layer ECL is disposed on the first-type semiconductor layer SL1 of the recess portion CP, and is in contact with the first-type semiconductor layer SL1 . The main body MP of the first electrode E1 covers the etch stop layer ECL.

電流阻擋層CBL例如是具有高阻值的材料層,而可使電流較不容易通過其所在的位置。於本實施例中,電流阻擋層CBL的材料可例如是介電材料,其例如是氧化矽(SiO x)、氮化矽(SiN x)或分散式布拉格反射器(Distribute Bragg Reflector, DBR),但不以此為限。電流阻擋層CBL例如是圖案化電流阻擋層,其至少一電流阻擋層CBL設置於平台部Mesa的第二型半導體層SL2上,且與第二型半導體層SL2接觸。 The current blocking layer CBL is, for example, a material layer with a high resistance value, so that the current is less likely to pass through its position. In this embodiment, the material of the current blocking layer CBL can be, for example, a dielectric material, such as silicon oxide (SiO x ), silicon nitride (SiN x ) or a distributed Bragg reflector (Distributed Bragg Reflector, DBR), But not limited to this. The current blocking layer CBL is, for example, a patterned current blocking layer, and at least one current blocking layer CBL is disposed on the second-type semiconductor layer SL2 of the platform portion Mesa and is in contact with the second-type semiconductor layer SL2 .

歐姆接觸層OCL例如是可與第二型半導體層SL2的介面形成歐姆接觸的材料層,其材料例如是氧化銦錫(Indium Tin Oxide, ITO)、鎳金合金(Ni/Au)、金鈹合金(Au/Be)、金鍺合金(Au/Ge)或其他適合金屬或合金,本發明並不以此為限。歐姆接觸層OCL設置於平台部Mesa的第二型半導體層SL2以及電流阻擋層CBL上,且與第二型半導體層SL2及電流阻擋層CBL接觸。並且,歐姆接觸層OCL包覆電流阻擋層CBL,因此當電流流往歐姆接觸層OCL時,會避開電流阻擋層CBL所在的區域而使電流更均勻地在歐姆接觸層OCL內傳遞,因而歐姆接觸層OCL亦可被視為電流分散層(Current Spreading Layer)。The ohmic contact layer OCL is, for example, a material layer capable of forming an ohmic contact with the interface of the second-type semiconductor layer SL2, and its material is, for example, indium tin oxide (Indium Tin Oxide, ITO), nickel-gold alloy (Ni/Au), gold-beryllium alloy (Au/Be), gold-germanium alloy (Au/Ge) or other suitable metals or alloys, the present invention is not limited thereto. The ohmic contact layer OCL is disposed on the second-type semiconductor layer SL2 and the current blocking layer CBL of the platform portion Mesa, and is in contact with the second-type semiconductor layer SL2 and the current blocking layer CBL. Moreover, the ohmic contact layer OCL covers the current blocking layer CBL, so when the current flows to the ohmic contact layer OCL, it will avoid the area where the current blocking layer CBL is located, so that the current is more uniformly transmitted in the ohmic contact layer OCL, thus the ohmic contact layer OCL The contact layer OCL can also be regarded as a current spreading layer (Current Spreading Layer).

第一反射疊層RS1包括第一絕緣層IL1、第一反射層RL1與第二絕緣層IL2。第一絕緣層IL1設置於磊晶疊層ESL、第一與第二電極E1、E2、歐姆接觸層OCL以及電流阻擋層CBL上,且包覆上述元件。第一反射層RL1位於第一、第二絕緣層IL1、IL2之間。第一絕緣層IL1具有多個第一通孔V1。第一反射層RL1具有多個第二通孔V2。第二絕緣層IL2則具有多個第三通孔V3。第二通孔V2的尺寸大於第一通孔V1或第三通孔V3的尺寸,而第一通孔V1與第三通孔V3的尺寸彼此實質上相等。這些第一、第二、第三通孔V1~V3通孔共同暴露出第二電極E2。更詳細來說,一個第一通孔V1以及一個第三通孔V1、V3位於一個第二通孔V2的範圍內。此外,第一反射層RL1於第二型半導體層SL2的正投影與第二電極E2於第二型半導體層SL2的正投影錯位。即,第一反射層RL1本身與第二電極E2不重疊。由另一觀點來看,第一反射層RL1所具有的這些第二通孔V2於第二型半導體層SL2上的正投影與第二電極E2第二型半導體層SL2上的正投影重疊。The first reflective stack RS1 includes a first insulating layer IL1 , a first reflective layer RL1 and a second insulating layer IL2 . The first insulating layer IL1 is disposed on the epitaxial stack ESL, the first and second electrodes E1 , E2 , the ohmic contact layer OCL, and the current blocking layer CBL, and covers the above elements. The first reflective layer RL1 is located between the first and second insulating layers IL1 and IL2. The first insulating layer IL1 has a plurality of first via holes V1. The first reflective layer RL1 has a plurality of second via holes V2. The second insulating layer IL2 has a plurality of third vias V3. The size of the second through hole V2 is larger than the size of the first through hole V1 or the third through hole V3 , and the sizes of the first through hole V1 and the third through hole V3 are substantially equal to each other. These first, second and third through holes V1 - V3 together expose the second electrode E2 . In more detail, a first through hole V1 and a third through hole V1, V3 are located within a range of a second through hole V2. In addition, the orthographic projection of the first reflective layer RL1 on the second-type semiconductor layer SL2 is misaligned with the orthographic projection of the second electrode E2 on the second-type semiconductor layer SL2 . That is, the first reflective layer RL1 itself does not overlap the second electrode E2. From another point of view, the orthographic projections of the second via holes V2 on the second-type semiconductor layer SL2 of the first reflective layer RL1 overlap with the orthographic projections of the second electrode E2 on the second-type semiconductor layer SL2 .

應注意的是,第一至第三通孔不一定是上述的大小關係。於其他的實施例中,第二通孔的尺寸可以等於第一通孔(第三通孔)的尺寸,所屬技術領域中具有通常知識者可以依據自身設計需求而設計通孔尺寸,本發明並不以此為限。It should be noted that the first to third through holes do not necessarily have the above-mentioned size relationship. In other embodiments, the size of the second through hole can be equal to the size of the first through hole (the third through hole), and those skilled in the art can design the size of the through hole according to their own design requirements. The present invention does not This is not the limit.

第一、第二絕緣層IL1、IL2的材料可為二氧化矽、聚醯亞胺(Polyimide, PI)、有機高分子材料、有機膠材或其他合適的絕緣材料,但不以此為限。The material of the first and second insulating layers IL1 and IL2 may be silicon dioxide, polyimide (PI), organic polymer material, organic glue or other suitable insulating materials, but not limited thereto.

第一反射層RL1為具有反射功能的材料層,其可為分散式布拉格反射器(Distribute Bragg Reflector, DBR)、鋁、鋁銅合金(Al/Cu)、銀(Ag)、銀銅合金(Ag/Cu)、金、其他適合的金屬或合金,或者是具有反射功能的絕緣層,其中分散式布拉格反射器為多層具有高、低折射率層以週期性排列堆疊而成的一光學疊層,但不以此為限。於本實施例中,第一反射層RL1可以為鋁、鋁銅合金(Al/Cu)、銀(Ag)、銀銅合金(Ag/Cu)、金、其他適合的金屬或合金但電性浮置。換言之,第一反射層RL1不與發光二極體晶片100內的電流路徑連通。The first reflective layer RL1 is a material layer with a reflective function, which can be a distributed Bragg reflector (Distributed Bragg Reflector, DBR), aluminum, aluminum-copper alloy (Al/Cu), silver (Ag), silver-copper alloy (Ag /Cu), gold, other suitable metals or alloys, or an insulating layer with a reflective function, wherein the distributed Bragg reflector is an optical stack in which multiple layers with high and low refractive index layers are stacked periodically, But not limited to this. In this embodiment, the first reflective layer RL1 can be aluminum, aluminum-copper alloy (Al/Cu), silver (Ag), silver-copper alloy (Ag/Cu), gold, other suitable metals or alloys but electrically floating. place. In other words, the first reflective layer RL1 does not communicate with the current path in the light emitting diode chip 100 .

第一連接金屬層CML1的材料可為金、金錫合金(Au/Sn)、錫銀銅合金(Sn/Ag/Cu, SAC)、錫鉍合金(Sn/Bi)、錫銀合金(Sn/Ag)、金銦合金(Au/In)、鉍(Bi)、銅鎢(CuW)、錫、鉑、銀、鎳、鈦、鋁、銅(Cu) 或銀。第一連接金屬層CML1設置於第二絕緣層IL2上且藉由這些第一、第二與第三通孔V1~V3以與第二電極E2電性連接。於本實施例中,第一連接金屬層CML1係用以連接外部元件的金屬層,其具體功用容後敘述。The material of the first connection metal layer CML1 can be gold, gold-tin alloy (Au/Sn), tin-silver-copper alloy (Sn/Ag/Cu, SAC), tin-bismuth alloy (Sn/Bi), tin-silver alloy (Sn/ Ag), gold indium alloy (Au/In), bismuth (Bi), copper tungsten (CuW), tin, platinum, silver, nickel, titanium, aluminum, copper (Cu) or silver. The first connection metal layer CML1 is disposed on the second insulating layer IL2 and is electrically connected to the second electrode E2 through the first, second and third via holes V1 - V3 . In this embodiment, the first connection metal layer CML1 is a metal layer used to connect external components, and its specific function will be described later.

承上述,在本實施例的發光二極體晶片100中,由於發光層EL於第一型半導體層SL1的正投影與第一電極E1於第一型半導體層SL1的正投影錯位,也就是說發光層EL與第一電極E1互不重疊設置,因此當發光層EL發出光束L(包括光束L1、L2)時,光束L1較不容易被第一電極E1所遮蔽而往發光二極體晶片100的第一側SD1的方向出射於發光二極體晶片100,其中第一側SD1做為出光側。另一方面,由於第一反射層RL1的這些第二通孔V2於第二型半導體層SL2的正投影與第二電極E2於第二型半導體層SL2的正投影重疊,也就是說第一反射層RL1與第二電極E2互不重疊設置,因此,當光束L2往發光二極體晶片100的另一側SD2的方向出射時,光束L2中的大部分光束L2’會被第一反射層RL1反射而往第一側SD1的方向出射,而光束L2’’則會被第二電極E2再一次反射而往第一側SD1的方向出射,因此本實施例的發光二極體晶片100具有良好的發光效率。Based on the above, in the light-emitting diode chip 100 of this embodiment, since the orthographic projection of the light-emitting layer EL on the first-type semiconductor layer SL1 is misaligned with the orthographic projection of the first electrode E1 on the first-type semiconductor layer SL1, that is to say The light-emitting layer EL and the first electrode E1 are not overlapped, so when the light-emitting layer EL emits light beams L (including light beams L1 and L2), the light beam L1 is less likely to be blocked by the first electrode E1 and travel to the light-emitting diode chip 100 The light-emitting diode chip 100 is emitted from the direction of the first side SD1, wherein the first side SD1 is used as the light-emitting side. On the other hand, since the orthographic projections of the second through holes V2 of the first reflective layer RL1 on the second-type semiconductor layer SL2 overlap with the orthographic projections of the second electrode E2 on the second-type semiconductor layer SL2, that is to say, the first reflection The layer RL1 and the second electrode E2 are not overlapped. Therefore, when the light beam L2 exits toward the other side SD2 of the light-emitting diode chip 100, most of the light beam L2' in the light beam L2 will be absorbed by the first reflective layer RL1. Reflected and emitted toward the direction of the first side SD1, and the light beam L2 ″ will be reflected by the second electrode E2 again and emitted toward the direction of the first side SD1, so the light emitting diode chip 100 of this embodiment has good Luminous efficiency.

此外,由於指部FP往發光二極體的邊緣E的方向延伸,因此電流可沿著指部FP的延伸方向而傳遞至位於不同處的發光層EL,因此本實施例的發光二極體晶片100可進一步提升發光效率。In addition, since the fingers FP extend toward the edge E of the light-emitting diode, the current can be transmitted to the light-emitting layer EL at different locations along the extending direction of the finger FP. Therefore, the light-emitting diode chip of this embodiment 100 can further improve the luminous efficiency.

請參照圖1C,圖1C為應用圖1A與圖1B的發光二極體晶片100的發光二極體裝置200,發光二極體裝置200包括類似於圖1A的發光二極體晶片100’、承載基板CS、第一電極墊EP1、第二電極墊EP2、第二連接金屬層CML2。應注意的是,於圖1C中僅示出與圖1A的差異與下方段落所提到的相關元件,其他元件請參照圖1A的標示。於以下的段落會詳細說明上述各元件與各元件的配置。Please refer to FIG. 1C. FIG. 1C is a light-emitting diode device 200 using the light-emitting diode chip 100 shown in FIG. 1A and FIG. The substrate CS, the first electrode pad EP1, the second electrode pad EP2, and the second connection metal layer CML2. It should be noted that only differences from FIG. 1A and related components mentioned in the following paragraphs are shown in FIG. 1C . For other components, please refer to the labels in FIG. 1A . In the following paragraphs, the above-mentioned components and the configuration of the components will be described in detail.

發光二極體晶片100’類似於發光二極體晶片100,其敘述大部分如上方段落所述,於此不再贅述,其主要差異在於:發光二極體晶片100’不具有成長基板GS。並且,發光二極體晶片100’包括絕緣層IL。絕緣層IL包覆第一型半導體層SL1的底面BS1、側面SS以及第二型半導體層SL2的部分底面BS2。絕緣層IL與蝕刻阻擋層ECL共同具有通孔V。The light-emitting diode chip 100' is similar to the light-emitting diode chip 100, most of which are described in the above paragraphs, and will not be repeated here. The main difference is that the light-emitting diode chip 100' does not have a growth substrate GS. Also, the light emitting diode wafer 100' includes an insulating layer IL. The insulating layer IL covers the bottom surface BS1 , the side surface SS of the first-type semiconductor layer SL1 and part of the bottom surface BS2 of the second-type semiconductor layer SL2 . The insulating layer IL has a via hole V in common with the etch stop layer ECL.

承載基板CS例如是用以承載發光二極體晶片100’的基板,其例如是矽基板、銅鎢(CuW)基板、鉬(Mo)基板、氮化鎵基板、藍寶石(Sapphire)基板或碳化矽基板,但不以此為限。依據不同材料的選用,承載基板CS可為導電或不導電的基板,若材料為上述所提到的矽、銅鎢、鉬、氮化鎵、或碳化矽,則為導電基板,若材料為藍寶石,則為不導電基板。承載基板CS設置於發光二極體晶片100’的一側SD2,且具有相對的第一、第二表面S1、S2,其中第一表面S1為朝向發光二極體晶片100’的表面,而第二表面S2為背向發光二極體晶片100’的表面。The carrier substrate CS is, for example, a substrate for carrying the LED chip 100 ′, such as a silicon substrate, copper tungsten (CuW) substrate, molybdenum (Mo) substrate, gallium nitride substrate, sapphire (Sapphire) substrate or silicon carbide Substrate, but not limited to. Depending on the selection of different materials, the carrier substrate CS can be a conductive or non-conductive substrate. If the material is the aforementioned silicon, copper tungsten, molybdenum, gallium nitride, or silicon carbide, it is a conductive substrate. If the material is sapphire , it is a non-conductive substrate. The carrier substrate CS is disposed on one side SD2 of the light emitting diode chip 100', and has opposite first and second surfaces S1, S2, wherein the first surface S1 is a surface facing the light emitting diode chip 100', and the second surface is facing the light emitting diode chip 100'. The two surfaces S2 are surfaces facing away from the LED chip 100 ′.

第一、第二電極墊EP1、EP2的材料例如是鉻、鋁、鈦、鎳、鉑、銅、金、錫、錫銀銅合金、金錫合金或其組合。第一、第二電極墊EP1、EP2分別設置於發光二極體晶片100’的第一側SD1、第二側SD2。第一電極墊EP1設置於通孔V內且與蝕刻阻擋層ECL接觸,並透過蝕刻阻擋層ECL與第一電極E1電性連接。第二電極墊EP2設置於第二表面S2上,且與承載基板CS電性連接。The materials of the first and second electrode pads EP1 and EP2 are, for example, chromium, aluminum, titanium, nickel, platinum, copper, gold, tin, tin-silver-copper alloy, gold-tin alloy or combinations thereof. The first and second electrode pads EP1 and EP2 are respectively disposed on the first side SD1 and the second side SD2 of the LED chip 100'. The first electrode pad EP1 is disposed in the through hole V and contacts the etching barrier layer ECL, and is electrically connected to the first electrode E1 through the etching barrier layer ECL. The second electrode pad EP2 is disposed on the second surface S2 and is electrically connected to the carrier substrate CS.

第二連接金屬層CML2的材料選用類似於第一連接金屬層CML1,於此不在贅述。第二連接金屬層CML2設置於第一表面S1上,且分別與承載基板CS以及第一連接金屬層CML1接觸。於本實施例中,發光二極體晶片100’可透過其第一金屬連接層CML1再藉由第二連接金屬層CML2與承載基板CS接合。The material selection of the second connection metal layer CML2 is similar to that of the first connection metal layer CML1 , which will not be repeated here. The second connection metal layer CML2 is disposed on the first surface S1 and is in contact with the carrier substrate CS and the first connection metal layer CML1 respectively. In this embodiment, the light emitting diode chip 100' can be bonded to the carrier substrate CS through the first metal connection layer CML1 and then through the second connection metal layer CML2.

承上述,在本實施例的發光二極體裝置200中,由於應用了類似於圖1A實施例的發光二極體晶片100’,因此其具有良好的發光效率。Based on the above, in the light emitting diode device 200 of this embodiment, because the light emitting diode chip 100' similar to the embodiment of FIG. 1A is applied, it has good luminous efficiency.

請參照圖1D,圖1D為應用圖1A與圖1B的發光二極體晶片100的發光二極體模組300,發光二極體裝置300包括圖1C的發光二極體裝置200、電路基板CBS、第三、第四電極墊EP3、EP4。應注意的是,於圖1D中僅示出與圖1C的差異與下方段落所提到的相關元件,其他元件請參照圖1A、圖1C的標示。於以下的段落會詳細說明上述各元件與各元件的配置。Please refer to FIG. 1D. FIG. 1D is a light-emitting diode module 300 using the light-emitting diode chip 100 shown in FIG. 1A and FIG. 1B. The light-emitting diode device 300 includes the light-emitting diode device 200 of FIG. , The third and fourth electrode pads EP3, EP4. It should be noted that in FIG. 1D only differences from FIG. 1C and related components mentioned in the following paragraphs are shown. For other components, please refer to the labels in FIG. 1A and FIG. 1C . In the following paragraphs, the above-mentioned components and the configuration of the components will be described in detail.

發光二極體裝置200的說明類似於上述段落的說明,於此不再贅述。The description of the light emitting diode device 200 is similar to the description in the above paragraphs, and will not be repeated here.

電路基板CBS例如是其上具有電路層(未示出)或電極墊(未示出)的基板。The circuit substrate CBS is, for example, a substrate having circuit layers (not shown) or electrode pads (not shown) thereon.

第三、第四電極墊EP3、EP4的材料選用類似於第一電極墊EP1,於此不再贅述。第三、第四電極墊EP3、EP4設置於電路基板CBS的表面S上。並且,第三、第四電極墊EP3、EP4中的一者大於另一者。第三電極墊EP3藉由導線W與第一電極墊EP1電性連接,而第四電極墊EP4則可藉由固晶材料DB(例如是錫膏或銀膠)與第二電極墊EP2電性連接。於其他的實施例中,第四電極墊EP4可與第二電極墊EP2直接接觸而彼此電性連接,本發明並不以此為限。因此,電路基板CBS可例如是藉由第三電極墊EP3對發光二極體裝置200輸入電流I,電流I依序經過導線W、第一電極墊EP1、蝕刻阻擋層ECL、第一電極E1,並再第一型半導體層SL1內進行橫向傳遞。接著再大致以垂直方向傳遞至發光層EL,以使發光層EL發光,並由第四電極墊EP4回流至電路基板CBS。The material selection of the third and fourth electrode pads EP3 and EP4 is similar to that of the first electrode pad EP1 , which will not be repeated here. The third and fourth electrode pads EP3 and EP4 are disposed on the surface S of the circuit substrate CBS. And, one of the third and fourth electrode pads EP3 and EP4 is larger than the other. The third electrode pad EP3 is electrically connected to the first electrode pad EP1 through a wire W, and the fourth electrode pad EP4 can be electrically connected to the second electrode pad EP2 through a die-bonding material DB (such as solder paste or silver glue). connect. In other embodiments, the fourth electrode pad EP4 may directly contact the second electrode pad EP2 to be electrically connected to each other, and the present invention is not limited thereto. Therefore, the circuit substrate CBS can, for example, input a current I to the light-emitting diode device 200 through the third electrode pad EP3, and the current I passes through the wire W, the first electrode pad EP1, the etching barrier layer ECL, and the first electrode E1 in sequence, And the lateral transmission is carried out in the first-type semiconductor layer SL1. Then, it is transferred to the light-emitting layer EL approximately in the vertical direction, so that the light-emitting layer EL emits light, and flows back to the circuit substrate CBS through the fourth electrode pad EP4.

應注意的是,上述藉由導線W連接第一、第三電極墊EP1、EP3的方式例如是打線製程,而導線W與第一、第三電極墊的連接處會形成有結晶球CYB(導線接點),而結晶球CYB會與第一電極墊EP1焊接。It should be noted that the above method of connecting the first and third electrode pads EP1 and EP3 through the wire W is, for example, a wire bonding process, and the connection between the wire W and the first and third electrode pads will form a crystal ball CYB (wire contact), and the crystal ball CYB will be welded to the first electrode pad EP1.

承上述,在本實施例的發光二極體模組300中,由於應用了類似於圖1A實施例的發光二極體晶片100’,因此其具有良好的發光效率。此外,請參照圖1E,由於第一電極墊EP1設置於通孔V內,且通孔V的周圍是與第一電極墊EP1同一電性的第一型半導體層SL1。因此,當發光二極體模組300進行組裝時,可大幅避免打線製程把導線W打偏時,第一電極墊EP1可能會與周圍的第一型半導體層SL1(磊晶疊層的最上層)連接,又因為周圍的半導體層與第一電極墊EP1電性相同,因此可大幅避免短路及漏電的機率,同時亦可增加發光二極體模組300在組裝過程中的製程的裕度(process window)及穩定性。Based on the above, in the light emitting diode module 300 of this embodiment, because the light emitting diode chip 100' similar to the embodiment of FIG. 1A is applied, it has good luminous efficiency. In addition, please refer to FIG. 1E , since the first electrode pad EP1 is disposed in the through hole V, and the surrounding of the through hole V is the first type semiconductor layer SL1 having the same electrical properties as the first electrode pad EP1 . Therefore, when the light-emitting diode module 300 is assembled, it can be largely avoided that when the wire W is deflected during the wire-bonding process, the first electrode pad EP1 may interfere with the surrounding first-type semiconductor layer SL1 (the uppermost layer of the epitaxial stack). ) connection, and because the surrounding semiconductor layer is electrically identical to the first electrode pad EP1, the probability of short circuit and electric leakage can be largely avoided, and at the same time, the margin of the manufacturing process of the light emitting diode module 300 in the assembly process can be increased ( process window) and stability.

圖2A至圖2W為製造圖1A、圖1C、圖1D的發光二極體晶片、發光二極體裝置與發光二極體模組的流程圖。2A to 2W are flowcharts of manufacturing the LED wafer, LED device and LED module shown in FIG. 1A , FIG. 1C , and FIG. 1D .

請參照圖2A,提供成長晶圓GW,其中成長晶圓GW的材料與成長基板GS相同,於此不再贅述。於本實施例中,成長晶圓GW為圖案化晶圓,且例如是圖案化藍寶石晶圓。成長晶圓GW例如設有多個成長區塊GP,於以下的段落或圖式中以單一成長區塊GP做為說明成長發光二極體晶片100的範例。Referring to FIG. 2A , a growth wafer GW is provided, wherein the material of the growth wafer GW is the same as that of the growth substrate GS, and will not be repeated here. In this embodiment, the growth wafer GW is a patterned wafer, such as a patterned sapphire wafer. For example, the growth wafer GW is provided with a plurality of growth blocks GP. In the following paragraphs or figures, a single growth block GP is used as an example to illustrate the growth of the light emitting diode chip 100 .

請參照圖2B,形成磊晶疊層ESL於成長晶圓GW上,其中磊晶疊層ESL包括第一型半導體層SL1、發光層EL、第二型半導體層SSL。也就是說,於圖2B的具體成長步驟中是依序形成第一型半導體層SL1、發光層EL、第二型半導體層SSL於成長晶圓GW上。成長磊晶疊層ESL的方式例如是有機金屬氣相沉積(Metal Organic Chemical-Vapor Deposition, MOCVD)、物理氣相沉積(Physical Vapor Deposition, PVD)、化學氣相沉積(Chemical Vapor Deposition, CVD)、濺鍍法(sputter deposition method)或其他適合的相關磊晶製程,不以此為限。Referring to FIG. 2B , an epitaxial stack ESL is formed on the growth wafer GW, wherein the epitaxial stack ESL includes a first-type semiconductor layer SL1 , a light-emitting layer EL, and a second-type semiconductor layer SSL. That is to say, in the specific growth steps in FIG. 2B , the first-type semiconductor layer SL1 , the light-emitting layer EL, and the second-type semiconductor layer SSL are sequentially formed on the growth wafer GW. The methods of growing epitaxial stacked ESL are, for example, Metal Organic Chemical-Vapor Deposition (MOCVD), Physical Vapor Deposition (PVD), Chemical Vapor Deposition (CVD), Sputtering method (sputter deposition method) or other suitable related epitaxy process is not limited thereto.

請參照圖2C,蝕刻磊晶疊層ESL,以移除部分的第二型半導體層SL2、部分的發光層EL與部分的第一型半導體層SL1,以暴露出部分的第一型半導體層SL1與局部的成長晶圓GW(未示出暴露狀況),而形成平台部Mesa與凹陷部CP。蝕刻的方式例如是透過乾式化學蝕刻、濕式化學蝕刻、物理蝕刻或以上三種之組合蝕刻,本發明並不以此為限。Referring to FIG. 2C , the epitaxial stack ESL is etched to remove part of the second-type semiconductor layer SL2 , part of the light-emitting layer EL and part of the first-type semiconductor layer SL1 to expose part of the first-type semiconductor layer SL1 and a local growth wafer GW (not shown in the exposure state) to form a platform portion Mesa and a depression portion CP. The etching method is, for example, dry chemical etching, wet chemical etching, physical etching or a combination of the above three etching methods, and the present invention is not limited thereto.

請參照圖2D,形成圖案化電流阻擋層CBL於平台部Mesa的第二型半導體層SL2上。Referring to FIG. 2D , a patterned current blocking layer CBL is formed on the second-type semiconductor layer SL2 of the platform portion Mesa.

請參照圖2E,形成歐姆接觸層OCL於第二型半導體層SL2上,並覆蓋圖案化電流阻擋層CBL。Referring to FIG. 2E , an ohmic contact layer OCL is formed on the second-type semiconductor layer SL2 and covers the patterned current blocking layer CBL.

請參照圖2F,形成蝕刻阻擋層ECL於凹陷部CP的第一型半導體層SL1上。Referring to FIG. 2F , an etch stop layer ECL is formed on the first-type semiconductor layer SL1 of the recessed portion CP.

請參照圖2G,分別形成第一電極E1與第二電極E2於第一型半導體層SL1上與第二型半導體層SL2上,其中第一電極E1包括至少一主體部MP與多個指部FP,主體部MP包覆蝕刻阻擋層ECL。第二電極E2包括多個彼此分離電極部EDP。2G, the first electrode E1 and the second electrode E2 are respectively formed on the first-type semiconductor layer SL1 and the second-type semiconductor layer SL2, wherein the first electrode E1 includes at least one main body MP and a plurality of fingers FP , the main body MP covers the etch stop layer ECL. The second electrode E2 includes a plurality of electrode parts EDP separated from each other.

請參照圖2H,形成第一反射疊層RS1的第一絕緣層IL1於磊晶疊層ESL、第一、第二電極E1、E2上,並蝕刻局部的第一絕緣層IL1以使第一絕緣層IL1具有多個第一通孔V1。蝕刻的方式於蝕刻磊晶疊層ESL的方式相同,於此不再贅述。2H, the first insulating layer IL1 of the first reflective stack RS1 is formed on the epitaxial stack ESL, the first and second electrodes E1, E2, and the partial first insulating layer IL1 is etched to make the first insulating layer The layer IL1 has a plurality of first vias V1. The etching method is the same as the method of etching the epitaxial stack ESL, and will not be repeated here.

請參照圖2I,形成第一反射疊層RS1的第一反射層RL1於第一絕緣層IL1上,其中第一反射層RL1具有多個第二通孔V2。值得一提的是,形成第一反射層RL1的方式為掀離製程(Lift-off Process)。詳細來說,先在第一絕緣層IL1上先塗佈一層光阻層(未示出)。接著再對光阻層的局部區域曝光及顯影,以移除光阻層的局部區域及定義出第二通孔V2的大小、數量、位置以外的區域且暴露出第一絕緣層IL1。接著,再對曝光後的光阻層及光阻層以外區域且暴露出的第一絕緣層IL1上沉積第一反射層RL1的材料。,最後形成具有多個第二通孔V2的第一反射層RL1。Referring to FIG. 2I , the first reflective layer RL1 of the first reflective stack RS1 is formed on the first insulating layer IL1 , wherein the first reflective layer RL1 has a plurality of second through holes V2 . It is worth mentioning that the method of forming the first reflective layer RL1 is a lift-off process. In detail, a photoresist layer (not shown) is coated on the first insulating layer IL1 first. Then, the local area of the photoresist layer is exposed and developed to remove the local area of the photoresist layer and define the area other than the size, number and position of the second via holes V2 and expose the first insulating layer IL1. Next, the material of the first reflective layer RL1 is deposited on the exposed photoresist layer and the exposed first insulating layer IL1 in areas other than the photoresist layer. , and finally form the first reflective layer RL1 having a plurality of second via holes V2.

請參照圖2J,形成第一反射疊層RS1的第二絕緣層IL2於第一反射層RL1上,並蝕刻局部的第二絕緣層IL2以使第二絕緣層IL2具有多個第三通孔V3。蝕刻的方式於蝕刻磊晶疊層ESL的方式相同,於此不再贅述。至此,第一反射疊層RS1已形成完畢。Referring to FIG. 2J, the second insulating layer IL2 of the first reflective stack RS1 is formed on the first reflective layer RL1, and part of the second insulating layer IL2 is etched so that the second insulating layer IL2 has a plurality of third through holes V3. . The etching method is the same as the method of etching the epitaxial stack ESL, and will not be repeated here. So far, the first reflective stack RS1 has been formed.

或者是,使用濕式蝕刻或乾式蝕刻或二者之組合進行蝕刻第二絕緣層IL2。此外,於其他的實施例中,第一、第三通孔V1、V3也可以一起形成。也就是說,可以先不對第一絕緣層IL1蝕刻出第一通孔V1,並且在圖2J的步驟中,除了蝕刻第二絕緣層IL2之外,更往下蝕刻第一絕緣層IL1以一次形成第一、第三通孔V1、V3,本發明並不以此為限。Alternatively, the second insulating layer IL2 is etched by wet etching or dry etching or a combination thereof. In addition, in other embodiments, the first and third through holes V1 and V3 may also be formed together. That is to say, the first via hole V1 may not be etched on the first insulating layer IL1 first, and in the step of FIG. The first and third through holes V1 and V3 are not limited in the present invention.

請參照圖2K,形成第一連接金屬層CML1於第一反射疊層RS1上,並且使第一連接金屬層CML1填入這些第一、第二、第三通孔V1~V3,以使第一連接金屬層CML1電性連接於第二電極E2。至此,成長晶圓GW經過上述步驟後已形成了具有多個發光二極體晶片100的發光二極體晶圓WF。Referring to FIG. 2K, the first connection metal layer CML1 is formed on the first reflective stack RS1, and the first connection metal layer CML1 is filled into the first, second, and third via holes V1~V3, so that the first The connection metal layer CML1 is electrically connected to the second electrode E2. So far, the growth wafer GW has gone through the above steps to form a light emitting diode wafer WF having a plurality of light emitting diode chips 100 .

請參照圖2L,先對發光二極體晶圓WF內部的多個發光二極體晶片100的兩旁設置兩第一定位元件PE1。接著,再對發光二極體晶圓WF進行切割製程(Scribe),也就是指於磊晶疊層ESL與成長晶圓GW內形成多道割痕C且移除部分成長晶圓GW,以切出這些成長晶圓GW之區塊GP,其中每一個成長晶圓GW之區塊GP例如是包括一個發光二極體晶片100。Referring to FIG. 2L , firstly, two first positioning elements PE1 are arranged on both sides of the plurality of light emitting diode chips 100 inside the light emitting diode wafer WF. Then, the dicing process (Scribe) is performed on the light-emitting diode wafer WF, that is, multiple scribes C are formed in the epitaxial stack ESL and the growth wafer GW, and part of the growth wafer GW is removed for dicing. The blocks GP of these growing wafers GW are produced, and each block GP of the growing wafer GW includes, for example, a light emitting diode chip 100 .

請參照圖2M,沿著這些割痕C對發光二極體晶圓WF進行劈裂製程,以使發光二極體晶圓WF沿著這些割痕C劈裂,以使這些發光二極體晶片100分離。於本實施例中,可藉由劈裂裝置(未示出)來進行劈裂製程,劈裂裝置例如是劈刀(Chopper),但不以此為限。每一個成長晶圓之區塊GP具有的局部成長晶圓GW則做為發光二極體晶片100的成長基板GS。至此,這些發光二極體晶片100大體上已製作完成。應注意的是,圖2M內的發光二極體晶片100的剖面為大略示出,具體的剖面請參照圖1A的剖面。此外,於其他的實施例中,進行劈裂製程之前亦可先進行一晶圓薄化製程,以減少成長晶圓GW之成長基板GS的厚度。Referring to FIG. 2M, the light emitting diode wafer WF is split along these cuts C, so that the light emitting diode wafer WF is split along these cuts C, so that these light emitting diode wafers 100 separations. In this embodiment, the splitting process can be performed by a splitting device (not shown), such as a chopper, but not limited thereto. The local growth wafer GW of each growth wafer block GP serves as the growth substrate GS of the light emitting diode chip 100 . So far, the light emitting diode chips 100 have been substantially fabricated. It should be noted that the cross section of the light emitting diode chip 100 in FIG. 2M is schematically shown, please refer to the cross section in FIG. 1A for the specific cross section. In addition, in other embodiments, a wafer thinning process may be performed before the splitting process to reduce the thickness of the growth substrate GS on which the wafer GW is grown.

接著,於以下的段落中會說明製造發光二極體裝置200的製造方法。Next, the manufacturing method of the light emitting diode device 200 will be described in the following paragraphs.

延續圖2L切割製程後的步驟,請參照圖2N,提供一承載晶圓CW,其中承載晶圓CW亦具有與多個成長區塊GP分別對應的多個預設配置區PD。在每一個預設配置區PD中,設有一第二連接金屬層CML2。在第二連接金屬層CML2的對角位置設有兩個或至少一個第二定位元件PE2。在這些預設配置區PD的兩旁亦設置兩第三定位元件PE3,其中此兩第三定位元件PE3個別對應於兩第一定位元件PE1。Continuing the steps after the dicing process in FIG. 2L , please refer to FIG. 2N , a carrier wafer CW is provided, wherein the carrier wafer CW also has a plurality of preset configuration regions PD corresponding to a plurality of growth blocks GP. In each default configuration area PD, a second connection metal layer CML2 is provided. Two or at least one second positioning element PE2 is disposed at a diagonal position of the second connection metal layer CML2. Two third positioning elements PE3 are also disposed on both sides of the preset configuration areas PD, wherein the two third positioning elements PE3 respectively correspond to the two first positioning elements PE1.

請參照圖2O,將圖2L中的發光二極體晶圓WF與圖2N的承載晶圓CW進行對準與接合製程,以使承載晶圓CW上的多個第二連接金屬層CML2分別對應與多個成長區塊GP內的多個第一金屬連接層CML1接合且電性連接,其中發光二極體晶圓WF與承載晶圓CW上的第一、第二與第三定位元件PE1~PE3係用以協助對準,以使這些第二連接金屬層CML2能夠精準地接合至這些第一金屬連接層CML1。於本實施例中,第一定位元件PE1例如是未與第三定位元件PE3接合。於其他實施例中,第一定位元件PE1可與第三定位元件PE3接合,本發明並不以此為限。Referring to FIG. 2O, the light-emitting diode wafer WF in FIG. 2L is aligned and bonded with the carrier wafer CW in FIG. 2N, so that the multiple second connection metal layers CML2 on the carrier wafer CW correspond It is bonded and electrically connected to a plurality of first metal connection layers CML1 in a plurality of growth blocks GP, wherein the light emitting diode wafer WF and the first, second and third positioning elements PE1~ on the carrier wafer CW PE3 is used for assisting the alignment so that the second connection metal layers CML2 can be accurately bonded to the first metal connection layers CML1 . In this embodiment, for example, the first positioning element PE1 is not engaged with the third positioning element PE3. In other embodiments, the first positioning element PE1 can be engaged with the third positioning element PE3, and the present invention is not limited thereto.

請參照圖2P,移除成長晶圓GW,其中移除成長晶圓GW的方法包括雷射剝離製程(Laser Lift-off Process)或濕式化學蝕刻製程。由於在進行雷射剝離製程的過程中,雷射的高溫會使得磊晶疊層EPL內的金屬離子還原成金屬。因此,在雷射剝離製程後可再對磊晶疊層EPL的表面進行蝕刻製程,例如是濕式化學蝕刻製程以去除金屬,例如是鎵金屬(Gallium)。至此,發光二極體晶圓WF上的這些發光二極體晶片100就轉移且接合至承載晶圓CW上。Referring to FIG. 2P , the growth wafer GW is removed, wherein the method of removing the growth wafer GW includes a laser lift-off process (Laser Lift-off Process) or a wet chemical etching process. During the laser lift-off process, the high temperature of the laser will reduce the metal ions in the epitaxial stack EPL to metal. Therefore, after the laser lift-off process, an etching process, such as a wet chemical etching process, can be performed on the surface of the epitaxial stack EPL to remove metal, such as gallium. So far, the LED chips 100 on the LED wafer WF are transferred and bonded to the carrier wafer CW.

應注意的是,上述圖2N至圖2P係承續圖2L的步驟,即先將多個發光二極體晶片100一次轉移至承載晶圓CW上的多個預設配置區PD,再移除整個成長晶圓GW,也就是多對多的轉移步驟。於其他未示出的實施例中,亦可以承續圖2O的步驟,也就是把這些發光二極體晶片100分離後,再一個一個轉接至第二金屬連接層CML2,也就是一對一的轉移接合步驟,再經由雷射剝離製程(Laser Lift-off Process)或濕式化學蝕刻製程的方式,各別將發光二極體晶片100之成長基板GS移除以及去除金屬,例如是鎵金屬(Gallium),本發明並不以此為限。It should be noted that the above-mentioned FIG. 2N to FIG. 2P is a continuation of the steps in FIG. 2L, that is, a plurality of light-emitting diode chips 100 are transferred to a plurality of preset configuration areas PD on the carrier wafer CW at one time, and then removed. The entire growing wafer GW is a many-to-many transfer step. In other unshown embodiments, the steps in FIG. 2O can also be continued, that is, after separating the light emitting diode chips 100, they are then transferred to the second metal connection layer CML2 one by one, that is, one-to-one The transfer bonding step of the light-emitting diode wafer 100 is removed by laser lift-off process or wet chemical etching process, and the metal, such as gallium metal, is removed respectively. (Gallium), the present invention is not limited thereto.

於以下的段落中會針對一預設配置區PD內的發光二極體晶片100進行說明。In the following paragraphs, the light emitting diode chip 100 in a predetermined configuration area PD will be described.

請參照圖2Q,由於磊晶疊層EPL先前是形成於成長晶圓GW表面上的週期性圖案,當成長晶圓GW被移除後,實際上在第一型半導體層SL1的表面會留有週期性結構PS。於此步驟中,先對磊晶疊層EPL的第一型半導體層SL1進行薄化製程。薄化製程的方式例如是進行乾式蝕刻製程或濕式化學蝕刻製程,以去除局部的第一型半導體層SL1與未刻意摻雜之半導體層,而暴露出第一型半導體層SL1的表面S3。接著,再對此表面S3進行表面粗化製程。表面粗化製程的方式例如是進行濕式化學蝕刻製程,以形成非週期性之粗糙結構UPS於表面S3上。Please refer to FIG. 2Q. Since the epitaxial stack EPL was previously formed as a periodic pattern on the surface of the growth wafer GW, when the growth wafer GW is removed, there will actually be left on the surface of the first-type semiconductor layer SL1. Periodic structure PS. In this step, a thinning process is first performed on the first-type semiconductor layer SL1 of the epitaxial stack EPL. The method of the thinning process is, for example, performing a dry etching process or a wet chemical etching process to remove a part of the first-type semiconductor layer SL1 and the unintentionally doped semiconductor layer to expose the surface S3 of the first-type semiconductor layer SL1 . Next, a surface roughening process is performed on the surface S3. The method of the surface roughening process is, for example, performing a wet chemical etching process to form a non-periodic rough structure UPS on the surface S3.

請參照圖2R,再對第一型半導體層SL1的四周進行蝕刻製程,以暴露局部的第一絕緣層IL1。Referring to FIG. 2R , an etching process is performed around the first-type semiconductor layer SL1 to expose a part of the first insulating layer IL1 .

於其他未示出的實施例中,亦可以承續圖2Q的步驟在進行一薄化製程以去除局部的第一型半導體層SL1與未刻意摻雜之半導體層後,可先進行承續圖2R的步驟,對第一型半導體層SL1的四周進行蝕刻製程,以暴露局部的第一絕緣層IL1,再者,進行對此表面S3進行表面粗化製程。表面粗化製程的方式例如是進行濕式化學蝕刻製程,以形成非週期性之粗糙結構UPS於表面S3上。In other unshown embodiments, the steps in FIG. 2Q can also be continued. After a thinning process is performed to remove the local first-type semiconductor layer SL1 and unintentionally doped semiconductor layers, the continuation of FIG. In step 2R, an etching process is performed around the first-type semiconductor layer SL1 to expose a part of the first insulating layer IL1 , and then a surface roughening process is performed on the surface S3 . The method of the surface roughening process is, for example, performing a wet chemical etching process to form a non-periodic rough structure UPS on the surface S3.

請參照圖2S,形成絕緣層IL於第一型半導體層SL1與第一絕緣層IL1上,其中絕緣層IL覆蓋第一型半導體層SL1的底面、側面以及第一絕緣層IL1的部分表面。並且再針對主體部MP與蝕刻阻擋層ECL的位置進行乾式蝕刻製程或濕式化學蝕刻製程,以形成通孔V且去除通孔V內的第一型半導體層SL1及部分蝕刻阻擋層ECL。蝕刻阻擋層ECL的作用即避免乾式蝕刻製程蝕刻到第一電極E1的主體部MP。蝕刻阻擋層ECL的側表面與絕緣層IL的側表面實質上切齊。或者是,絕緣層IL設置在通孔V內並暴露出部分蝕刻阻擋層ECL。Referring to FIG. 2S , an insulating layer IL is formed on the first-type semiconductor layer SL1 and the first insulating layer IL1 , wherein the insulating layer IL covers the bottom and side surfaces of the first-type semiconductor layer SL1 and part of the surface of the first insulating layer IL1 . Furthermore, a dry etching process or a wet chemical etching process is performed on the positions of the main body MP and the etch stop layer ECL to form the via hole V and remove the first type semiconductor layer SL1 and part of the etch stop layer ECL in the via hole V. The function of the etch stop layer ECL is to prevent the dry etching process from etching the main portion MP of the first electrode E1. Side surfaces of the etch stop layer ECL are substantially aligned with side surfaces of the insulating layer IL. Alternatively, the insulating layer IL is disposed in the through hole V and exposes part of the etch stop layer ECL.

請參照圖2T,於通孔V內形成第一電極墊EP1,以使第一電極墊EP1與蝕刻阻擋層ECL接觸。第一電極墊EP1可藉由蝕刻阻擋層ECL以及第一電極E1與第一型半導體層SL1電性連接。Referring to FIG. 2T , a first electrode pad EP1 is formed in the through hole V, so that the first electrode pad EP1 is in contact with the etch barrier layer ECL. The first electrode pad EP1 can be electrically connected to the first-type semiconductor layer SL1 through the etch stop layer ECL and the first electrode E1 .

請參照圖2U,於承載晶圓CW的第二表面S2上形成第二電極墊EP2。至此,多個發光二極體裝置200已形成於承載晶圓CW上,且每一預設配置區PD中設有一發光二極體裝置200。Referring to FIG. 2U , a second electrode pad EP2 is formed on the second surface S2 of the carrier wafer CW. So far, a plurality of light emitting diode devices 200 have been formed on the carrier wafer CW, and one light emitting diode device 200 is disposed in each preset configuration area PD.

請參照圖2V,對承載有多個發光二極體裝置200的承載晶圓CW進行切割與劈裂製程,以使這些發光二極體裝置200彼此分離。至此,發光二極體裝置200大體上已製作完成。Referring to FIG. 2V , the dicing and cleaving process is performed on the carrier wafer CW carrying a plurality of light emitting diode devices 200 to separate the light emitting diode devices 200 from each other. So far, the light emitting diode device 200 has been substantially completed.

接著,於以下的段落中要說明製造發光二極體模組300的製造方法。Next, the manufacturing method of the light emitting diode module 300 will be described in the following paragraphs.

承續圖2V的步驟,請參照圖2W,提供電路基板CBS,並在電路基板CBS的表面S上形成第三、第四電極墊EP3、EP4。Continuing the steps in FIG. 2V , please refer to FIG. 2W , providing a circuit substrate CBS, and forming third and fourth electrode pads EP3 and EP4 on the surface S of the circuit substrate CBS.

請參照圖2X,將第三、第四電極墊EP3、EP4分別與第一、第二電極墊EP1、EP2電性連接,其中電性連接的方法例如是:首先,於第三、第四電極墊EP3、EP4中的一者(例如是第四電極墊EP4)上形成固晶材料(例如是銀膠、錫膏或其他合適的金屬材料),並進行固晶製程。接著,再將發光二極體裝置200的第二電極墊EP2於形成有固晶材料的第四電極墊EP4接合,並再將發光二極體裝置200的第一電極墊EP1以打線製程的方式與第三電極墊EP3連接。至此,發光二極體模組300大體上已製作完成。Please refer to Figure 2X, the third and fourth electrode pads EP3 and EP4 are electrically connected to the first and second electrode pads EP1 and EP2 respectively. A die-bonding material (such as silver glue, solder paste or other suitable metal materials) is formed on one of the pads EP3 and EP4 (for example, the fourth electrode pad EP4 ), and a die-bonding process is performed. Next, the second electrode pad EP2 of the light-emitting diode device 200 is bonded to the fourth electrode pad EP4 formed with a crystal-bonding material, and the first electrode pad EP1 of the light-emitting diode device 200 is bonded in a wire bonding process. It is connected with the third electrode pad EP3. So far, the light emitting diode module 300 has been substantially completed.

在此必須說明的是,下述實施例沿用前述實施例的部分內容,省略了相同技術內容的說明,關於相同的元件名稱可以參考前述實施例的部分內容,下述實施例不再重複贅述。It must be noted here that the following embodiments continue to use part of the content of the previous embodiments, omitting the description of the same technical content. For the same component names, reference can be made to part of the content of the previous embodiments, and the following embodiments will not be repeated.

圖3A是本發明的一第二實施例的發光二極體晶片的上視示意圖。圖3B是圖3A的發光二極體晶片的剖面示意圖。圖3C是應用圖3A的發光二極體晶片的發光二極體裝置的剖面示意圖。圖3D是應用圖3A的發光二極體晶片的發光二極體模組的剖面示意圖。圖3E為圖3D的發光二極體模組的上視示意圖。FIG. 3A is a schematic top view of a light-emitting diode chip according to a second embodiment of the present invention. FIG. 3B is a schematic cross-sectional view of the LED wafer in FIG. 3A . FIG. 3C is a schematic cross-sectional view of an LED device using the LED wafer shown in FIG. 3A . FIG. 3D is a schematic cross-sectional view of a light emitting diode module using the light emitting diode chip shown in FIG. 3A . FIG. 3E is a schematic top view of the light emitting diode module shown in FIG. 3D .

圖3A與圖3B的發光二極體晶片100a大致上類似於圖1A的發光二極體晶片100,其主要差異在於:在發光二極體晶片100a中,第一反射疊層RS1a更包括第二反射層RL2,其中第二反射層RL2為具有反射功能的材料層,其可為分散式布拉格反射器(Distribute Bragg Reflector, DBR)、鋁、鋁銅合金(Al/Cu)、銀(Ag)、銀銅合金(Ag/Cu)、金、其他適合的金屬或合金,或者是具有反射功能的絕緣層,其中分散式布拉格反射器為多層具有高、低折射率層以週期性排列堆疊而成的一光學疊層,但不以此為限。於本實施例中,第二反射層RL2可以為鋁、鋁銅合金(Al/Cu)、銀(Ag)、銀銅合金(Ag/Cu)、金、其他適合的金屬或合金但電性浮置。換言之,第二反射層RL2不與發光二極體晶片100內的電流路徑連通。本實施例的第一反射疊層RS1a包括兩個反射層。The light emitting diode wafer 100a of FIG. 3A and FIG. 3B is substantially similar to the light emitting diode wafer 100 of FIG. The reflective layer RL2, wherein the second reflective layer RL2 is a material layer with a reflective function, which can be a distributed Bragg reflector (Distribute Bragg Reflector, DBR), aluminum, aluminum-copper alloy (Al/Cu), silver (Ag), Silver-copper alloy (Ag/Cu), gold, other suitable metals or alloys, or an insulating layer with reflective function, where the distributed Bragg reflector is a stack of layers with high and low refractive index layers stacked periodically An optical stack, but not limited to. In this embodiment, the second reflective layer RL2 can be aluminum, aluminum-copper alloy (Al/Cu), silver (Ag), silver-copper alloy (Ag/Cu), gold, other suitable metals or alloys but electrically floating. place. In other words, the second reflective layer RL2 does not communicate with the current path in the light emitting diode chip 100 . The first reflective stack RS1a of this embodiment includes two reflective layers.

詳言之,第二反射層RL2設置於第一反射層RL1上且位於第一、第二絕緣層IL1、IL2之間。第二反射層RL2具有多個第四通孔V4,且這些第四通孔V4於第二型半導體層SL2上的正投影與第二電極E2於第二型半導體層SL2上的正投影重疊。換言之,第二反射層RL2與第二電極E2彼此互不重疊。In detail, the second reflective layer RL2 is disposed on the first reflective layer RL1 and between the first and second insulating layers IL1 and IL2. The second reflective layer RL2 has a plurality of fourth through holes V4, and the orthographic projections of the fourth through holes V4 on the second-type semiconductor layer SL2 overlap with the orthographic projections of the second electrode E2 on the second-type semiconductor layer SL2. In other words, the second reflective layer RL2 and the second electrode E2 do not overlap with each other.

此外,於本實施例中,第四通孔V4的尺寸大於第一、第二及第三通孔V1~V3任一者的尺寸,並且一個第一、一個第二及一個第三通孔V1~V3位於一個第四通孔V4的範圍內,而其他的通孔大小關係類似於圖1A,於此不再贅述。並且,這些第一至第四通孔V1~V4共同暴露出第二電極E2。第一連接金屬層CML1藉由這些第一至第四通孔V1~V4與第二電極E2電性連接。In addition, in this embodiment, the size of the fourth through hole V4 is greater than the size of any of the first, second and third through holes V1-V3, and one first, one second and one third through hole V1 ~V3 is located within the range of a fourth via V4, and the size relationship of the other vias is similar to that shown in FIG. 1A , which will not be repeated here. Moreover, the first to fourth through holes V1 - V4 jointly expose the second electrode E2 . The first connecting metal layer CML1 is electrically connected to the second electrode E2 through the first to fourth vias V1 - V4 .

於其他的實施例中,第四通孔的尺寸可等於第一、第二或第三通孔的尺寸,所屬技術領域中具有通常知識者可以依據自身設計需求而設計通孔尺寸,本發明並不以上述通孔大小的關係為限。In other embodiments, the size of the fourth through hole can be equal to the size of the first, second or third through hole. Those skilled in the art can design the size of the through hole according to their own design requirements. The present invention does not It is not limited to the relationship between the size of the above-mentioned through holes.

承上述,相較於圖1A的發光二極體晶片100,雖然大部分的光束能被第一反射層RL1所反射,但仍有少部分的光束會穿透第一反射層RL1。在本實施例的發光二極體晶片100a中,第一反射疊層RS1a除了第一反射層RL1外更設有第二反射層RL2,第二反射層RL2能夠更進一步地將此少部分穿透第一反射層RL1的光束再進一步反射,而射往第一側SD1的方向,因此發光二極體晶片100a具有更高的發光效率。Based on the above, compared with the LED chip 100 in FIG. 1A , although most of the light beams can be reflected by the first reflective layer RL1 , a small part of the light beams will still pass through the first reflective layer RL1 . In the light-emitting diode chip 100a of this embodiment, the first reflective stack RS1a is provided with a second reflective layer RL2 in addition to the first reflective layer RL1, and the second reflective layer RL2 can further penetrate this small part. The light beams of the first reflective layer RL1 are further reflected and directed towards the direction of the first side SD1, so the light emitting diode chip 100a has higher luminous efficiency.

請參照圖3C,圖3C的發光二極體裝置200a大致上類似於圖1C的發光二極體裝置200,其主要差異在於:發光二極體裝置200a應用了圖3A的發光二極體晶片100a’,發光二極體晶片100a’類似於發光二極體晶片100a,其主要差異在於:發光二極體晶片100a’包括絕緣層IL。絕緣層IL包覆第一型半導體層SL1的底面BS1以及第一絕緣層IL1的底面BS3。絕緣層IL、第一型半導體層SL1與蝕刻阻擋層ECL共同具有通孔Va。此外,於本實施例中,第一電極墊EP1並未填滿整個通孔Va,其與第一型半導體層SL1之間具有間隙。Please refer to FIG. 3C, the light emitting diode device 200a of FIG. 3C is substantially similar to the light emitting diode device 200 of FIG. ', the light emitting diode chip 100a' is similar to the light emitting diode chip 100a, the main difference is that: the light emitting diode chip 100a' includes an insulating layer IL. The insulating layer IL covers the bottom surface BS1 of the first-type semiconductor layer SL1 and the bottom surface BS3 of the first insulating layer IL1 . The insulating layer IL, the first type semiconductor layer SL1 and the etching stopper layer ECL have a through hole Va in common. In addition, in this embodiment, the first electrode pad EP1 does not fill the entire through hole Va, and there is a gap between it and the first-type semiconductor layer SL1 .

於其他未示出的實施例中,絕緣層IL更可包含延伸至通孔V內且覆蓋部分蝕刻阻擋層ECL且第一電極墊EP1並未填滿整個通孔Va,其與第一型半導體層SL1之間具有間隙。In other unshown embodiments, the insulating layer IL may further extend into the through hole V and cover part of the etch barrier layer ECL, and the first electrode pad EP1 does not fill the entire through hole Va, which is similar to the first type semiconductor There are gaps between the layers SL1.

請參照圖3D,圖3D的發光二極體模組300a大致上類似於圖1D的發光二極體模組300,其主要差異在於:發光二極體模組300a應用了圖3D的發光二極體裝置200a。Please refer to FIG. 3D, the light-emitting diode module 300a in FIG. 3D is roughly similar to the light-emitting diode module 300 in FIG. body device 200a.

承上述,相較於圖1C、圖1D的發光二極體裝置200與發光二極體模組300來說,圖3C、圖3D的發光二極體裝置200a與發光二極體模組300a具有更高的發光效率。Based on the above, compared with the light emitting diode device 200 and the light emitting diode module 300 in Fig. 1C and Fig. 1D, the light emitting diode device 200a and the light emitting diode module 300a in Fig. 3C and Fig. 3D have Higher luminous efficiency.

圖4A至圖4Y為製造圖3A、圖3C、圖3D的發光二極體晶片、發光二極體裝置與發光二極體模組的流程圖。4A to 4Y are flowcharts of manufacturing the LED wafer, LED device, and LED module shown in FIG. 3A , FIG. 3C , and FIG. 3D .

圖4A至圖4I大致上類似於圖2A至圖2I的相關說明,於此不再贅述。承續圖4I,請參照圖4J,形成第一反射疊層RS1a的第二反射層RL2於第一反射層RL1上,其中第二反射層RL2具有多個第四通孔V4。類似地,形成第二反射層RL2的方式亦類似於形成第一反射層RL1的方式,為掀離製程(Lift-off process),於此不再贅述。FIGS. 4A to 4I are substantially similar to the related descriptions of FIGS. 2A to 2I , and are not repeated here. Continuing from FIG. 4I , please refer to FIG. 4J , the second reflective layer RL2 of the first reflective stack RS1a is formed on the first reflective layer RL1 , wherein the second reflective layer RL2 has a plurality of fourth through holes V4 . Similarly, the method of forming the second reflective layer RL2 is also similar to the method of forming the first reflective layer RL1 , which is a lift-off process, and will not be repeated here.

圖4K至圖4L大致上類似於圖2J至圖2K的相關說明,於此不再贅述。至此,成長晶圓GW經過上述步驟後已形成了具有多個發光二極體晶片100a的發光二極體晶圓WFa。FIG. 4K to FIG. 4L are substantially similar to the relevant descriptions of FIG. 2J to FIG. 2K , and will not be repeated here. So far, the growth wafer GW has gone through the above steps to form a light emitting diode wafer WFa having a plurality of light emitting diode chips 100a.

圖4M至圖4N大致上類似於圖2L至圖2M的相關說明,於此不再贅述。至此,這些發光二極體晶片100a大體上已製作完成。FIG. 4M to FIG. 4N are substantially similar to the relevant descriptions in FIG. 2L to FIG. 2M , and are not repeated here. So far, the light emitting diode chips 100a have been substantially fabricated.

接著,於以下的段落中會說明製造發光二極體裝置200a的製造方法。Next, the manufacturing method of the light-emitting diode device 200a will be described in the following paragraphs.

延續圖4M切割製程後的步驟,請參照圖4O,提供承載晶圓CW,其中承載晶圓CW的整個表面形成第二連接金屬層CML2,並再其上形成多個第三定位元件PE3。Continuing the steps after the dicing process in FIG. 4M , referring to FIG. 4O , a carrier wafer CW is provided, wherein the entire surface of the carrier wafer CW is formed with a second connection metal layer CML2 , and a plurality of third positioning elements PE3 are formed thereon.

請參照圖4P,將圖4M的發光二極體晶圓WFa與圖4O的承載晶圓CW進行對準與接合製程,以使發光二極體晶圓WFa上的多個發光二極體晶片100a與第二連接金屬層CML2接合。Please refer to FIG. 4P, the light emitting diode wafer WFa of FIG. 4M is aligned and bonded with the carrier wafer CW of FIG. It is bonded to the second connection metal layer CML2.

請參照圖4Q,將經由雷射剝離製程(Laser Lift-off Process)或濕式化學蝕刻製程的方式,將發光二極體晶圓WFa之成長基板GW移除以及去除金屬,例如是鎵金屬(Gallium),暴露出磊晶疊層EPL。Please refer to FIG. 4Q, the growth substrate GW of the light-emitting diode wafer WFa will be removed and the metal, such as gallium metal ( Gallium), exposing the epitaxial stack EPL.

圖4R至圖4W大致類似於圖2Q至圖2V的相關說明,於此不再贅述。至此,這些發光二極體裝置200a大體上已製作完成。4R to 4W are substantially similar to the relevant descriptions of FIGS. 2Q to 2V , and will not be repeated here. So far, the light emitting diode devices 200a have been substantially completed.

接著,於以下的段落中要說明製造發光二極體模組300a的製造方法。Next, the manufacturing method of the light emitting diode module 300a will be described in the following paragraphs.

圖4X與圖4Y大致類似於圖2W至圖2X的相關說明,於此不再贅述。至此,這些發光二極體模組300a大體上已製作完成。FIG. 4X and FIG. 4Y are substantially similar to the related descriptions of FIG. 2W to FIG. 2X , and are not repeated here. So far, the light emitting diode modules 300a have been substantially completed.

圖5A是本發明的一第三實施例的發光二極體晶片的剖面示意圖。圖5B是圖5A的發光二極體晶片的上視示意圖。圖5C是應用圖5A的發光二極體晶片的發光二極體裝置的剖面示意圖。圖5D是應用圖5A的發光二極體晶片的發光二極體模組的剖面示意圖。圖5E為圖5D的發光二極體模組的上視示意圖。5A is a schematic cross-sectional view of a light-emitting diode chip according to a third embodiment of the present invention. FIG. 5B is a schematic top view of the LED chip in FIG. 5A . FIG. 5C is a schematic cross-sectional view of a light emitting diode device using the light emitting diode wafer shown in FIG. 5A . FIG. 5D is a schematic cross-sectional view of a light emitting diode module using the light emitting diode chip shown in FIG. 5A . FIG. 5E is a schematic top view of the light emitting diode module shown in FIG. 5D .

圖5A與圖5B的發光二極體晶片100b大致上類似於圖1A的發光二極體晶片100,其主要差異在於:發光二極體晶片100b相較於發光二極體晶片100更包括:第二反射疊層RS2、第一、第二電流傳導層CCL1、CCL2。於以下段落中會詳細說明上述元件與上述元件之間的配置關係。The light emitting diode chip 100b of FIG. 5A and FIG. 5B is substantially similar to the light emitting diode chip 100 of FIG. Two reflection stacks RS2, first and second current conducting layers CCL1, CCL2. In the following paragraphs, the above-mentioned components and the arrangement relationship between the above-mentioned components will be described in detail.

第二反射疊層RS2包括第三絕緣層IL3、第三反射層RL3與第四絕緣層IL4。第三反射層RL3設置於第三、第四絕緣層IL3、IL4之間。第三絕緣層IL3設置第一反射疊層RS1上,且與第一反射疊層RS1的第一反射層RL1或第二反射層RL2接觸。第三絕緣層IL3具有多個第四通孔V4。第三反射層RL3具有多個第五通孔V5。第四絕緣層IL4具有多個第六通孔V6。第五通孔V5的尺寸大於第四通孔V4或第六通孔V6的尺寸,且第四通孔V4與第六通孔V6的尺寸彼此實質上相等。更詳細來說,一個第四通孔V4以及一個第六通孔V6落在一個一個第五通孔V5的範圍內。第三反射層RL3所具有的這些第四通孔V4於第二型半導體層SL2上的正投影與第二電極E2的一部分於第二型半導體層SL2上的正投影重疊。此外,於本實施例中,第一型半導體層SL1與成長基板GS具有斜面IS,一部分的第一、第二反射疊層RS1、RS2共形設置於此斜面IS上。The second reflective stack RS2 includes a third insulating layer IL3 , a third reflective layer RL3 and a fourth insulating layer IL4 . The third reflective layer RL3 is disposed between the third and fourth insulating layers IL3 and IL4. The third insulating layer IL3 is disposed on the first reflective stack RS1 and is in contact with the first reflective layer RL1 or the second reflective layer RL2 of the first reflective stack RS1 . The third insulating layer IL3 has a plurality of fourth via holes V4. The third reflective layer RL3 has a plurality of fifth via holes V5. The fourth insulating layer IL4 has a plurality of sixth via holes V6. The size of the fifth through hole V5 is greater than the size of the fourth through hole V4 or the sixth through hole V6 , and the sizes of the fourth through hole V4 and the sixth through hole V6 are substantially equal to each other. In more detail, a fourth through hole V4 and a sixth through hole V6 fall within a range of a fifth through hole V5. The orthographic projections of the fourth through holes V4 of the third reflective layer RL3 on the second-type semiconductor layer SL2 overlap with the orthographic projections of a part of the second electrode E2 on the second-type semiconductor layer SL2 . In addition, in this embodiment, the first-type semiconductor layer SL1 and the growth substrate GS have an inclined plane IS, and a part of the first and second reflective stacks RS1 and RS2 are conformally disposed on the inclined plane IS.

於其他實施例中,第六通孔的尺寸於可等於第五、第七通孔的尺寸。第六通孔的尺寸亦可以等於第一、第二、第三通孔的尺寸,所屬技術領域中具有通常知識者可以依據自身設計需求而設計通孔尺寸,本發明並不以此為限。In other embodiments, the size of the sixth through hole may be equal to the size of the fifth and seventh through holes. The size of the sixth through hole can also be equal to the size of the first, second, and third through holes. Those skilled in the art can design the size of the through holes according to their own design requirements, and the present invention is not limited thereto.

第三、第四絕緣層IL3、IL4的材料選用類似於第一、第二絕緣層IL1、IL2,於此不再贅述。第三反射層RL3為具有反射功能的材料層,其可為分散式布拉格反射器(Distribute Bragg Reflector, DBR)、鋁、鋁銅合金(Al/Cu)、銀(Ag)、銀銅合金(Ag/Cu)、金、其他適合的金屬或合金,或者是具有反射功能的絕緣層,其中分散式布拉格反射器為多層具有高、低折射率層以週期性排列堆疊而成的一光學疊層,但不以此為限。於本實施例中,第三反射層RL3可以為鋁、鋁銅合金(Al/Cu)、銀(Ag)、銀銅合金(Ag/Cu)、金、其他適合的金屬或合金但電性浮置。換言之,第三反射層RL3不與發光二極體晶片100b內的電流路徑連通。The selection of materials for the third and fourth insulating layers IL3 and IL4 is similar to that of the first and second insulating layers IL1 and IL2 , which will not be repeated here. The third reflective layer RL3 is a material layer with a reflective function, which can be a distributed Bragg reflector (Distributed Bragg Reflector, DBR), aluminum, aluminum-copper alloy (Al/Cu), silver (Ag), silver-copper alloy (Ag /Cu), gold, other suitable metals or alloys, or an insulating layer with a reflective function, wherein the distributed Bragg reflector is an optical stack in which multiple layers with high and low refractive index layers are stacked periodically, But not limited to this. In this embodiment, the third reflective layer RL3 can be aluminum, aluminum-copper alloy (Al/Cu), silver (Ag), silver-copper alloy (Ag/Cu), gold, other suitable metals or alloys but electrically floating. place. In other words, the third reflective layer RL3 does not communicate with the current path in the light emitting diode chip 100b.

第一、第二電流傳導層CCL1、CCL2設置於第一與第二反射疊層RS1、RS2之間。詳言之,第一、第二電流傳導層CCL1、CCL2位於同一層,且第一電流傳導層CCL1設置第一電極E1上且與其重疊設置,而第二電流傳導層CCL2設置於第二電極E2上且與其重疊設置。第一電流傳導層CCL1延伸入第一、第二與第三通孔V1~V3內,而與第一電極E1接觸且與其電性連接。第二電流傳導層CCL2亦延伸入第一、第二與第三通孔V1~V3內,而與第二電極E2接觸且與其電性連接。The first and second current conducting layers CCL1 and CCL2 are disposed between the first and second reflective stacks RS1 and RS2. Specifically, the first and second current conduction layers CCL1 and CCL2 are located on the same layer, and the first current conduction layer CCL1 is disposed on and overlapped with the first electrode E1, while the second current conduction layer CCL2 is disposed on the second electrode E2 on and overlapping it. The first current conducting layer CCL1 extends into the first, second and third via holes V1 - V3 to contact and be electrically connected to the first electrode E1 . The second current conducting layer CCL2 also extends into the first, second and third via holes V1 - V3 , and is in contact with and electrically connected to the second electrode E2 .

另一方面,第一連接金屬層CML1設置於第二反射疊層RS2上,且藉由其中的第四、第五與第六通孔V4~V6與第二電流傳導層CCL2電性連接,並間接與第二電極E2電性連接。On the other hand, the first connection metal layer CML1 is disposed on the second reflective stack RS2, and is electrically connected to the second current conducting layer CCL2 through the fourth, fifth and sixth vias V4-V6 therein, and Indirectly electrically connected with the second electrode E2.

此外,請參照圖5A,在本實施例中,第一電極E1b則是包括多個彼此分離的第一電極部EDP1,而第二電極EP2則是包括多個彼此分離的第二電極部EDP2。這些第二電極部EDP2環繞於這些第一電極部EDP1的周圍。相較於圖1A的發光二極體晶片100來說,由於發光二極體晶片100b的第一電極E1b是採用分離的第一電極部EDP1的設計,第一電極於E1b於發光二極體晶片100b中所佔有的面積比例更低,因此發光二極體晶片100b具有更高的發光效率。此外,第一電極部EDP1中的一者作為蝕刻阻擋層ECL。In addition, please refer to FIG. 5A , in this embodiment, the first electrode E1b includes a plurality of first electrode parts EDP1 separated from each other, and the second electrode EP2 includes a plurality of second electrode parts EDP2 separated from each other. The second electrode portions EDP2 surround the first electrode portions EDP1. Compared with the light-emitting diode chip 100 in FIG. 1A, since the first electrode E1b of the light-emitting diode chip 100b adopts the design of the separated first electrode part EDP1, the first electrode is separated from the light-emitting diode chip E1b. The proportion of area occupied by the light emitting diode chip 100b is lower, so the light emitting diode chip 100b has higher luminous efficiency. In addition, one of the first electrode parts EDP1 functions as an etching stopper layer ECL.

承上述,相較於圖1A的發光二極體晶片100,在本實施例的發光二極體晶片100b中,由於在第一反射疊層RS1上更設有第二反射疊層RS2,第二反射疊層RS2內的第三反射層RL3能夠更進一步地將部分穿透第一反射層RL1的光束再進一步反射,而射往第一側SD1的方向,因此發光二極體晶片100b具有更高的發光效率。並且,由於第二反射疊層RS2由兩絕緣層IL3、IL4夾設一反射層RL3,因此能夠提供更佳的保護功能。Based on the above, compared with the light-emitting diode chip 100 in FIG. 1A, in the light-emitting diode chip 100b of this embodiment, since the second reflective stack RS2 is further provided on the first reflective stack RS1, the second The third reflective layer RL3 in the reflective stack RS2 can further reflect part of the light beams that have passed through the first reflective layer RL1, and shoot to the direction of the first side SD1, so the light emitting diode chip 100b has a higher luminous efficiency. Moreover, because the second reflective stack RS2 has a reflective layer RL3 sandwiched between two insulating layers IL3 and IL4 , it can provide a better protection function.

請參照圖5C,圖5C的發光二極體裝置200b大致上類似於圖1C的發光二極體裝置200,其主要差異在於:發光二極體裝置200b應用了圖5A的發光二極體晶片100b’,發光二極體晶片100b’類似於發光二極體晶片100b,其主要差異在於:發光二極體晶片100b’包括絕緣層IL與保護層PL。絕緣層IL覆蓋第一型半導體層SL1、第一反射疊層RS1,並暴露出作為蝕刻阻擋層ECL的第一電極部EDP1。保護層PL覆蓋絕緣層IL與第一型半導體層SL1。絕緣層IL與保護層PL共同具有通孔V’,而第一電極墊EP1則設置於通孔V’內且與絕緣層IL與保護層PL之間間隔一間距。此外,由於第一型半導體層SL1、絕緣層IL與保護層PL三者具有非週期性結構UPS,其有助於取光。Please refer to FIG. 5C, the light emitting diode device 200b of FIG. 5C is substantially similar to the light emitting diode device 200 of FIG. ', the light emitting diode chip 100b' is similar to the light emitting diode chip 100b, the main difference is that: the light emitting diode chip 100b' includes an insulating layer IL and a protective layer PL. The insulating layer IL covers the first type semiconductor layer SL1, the first reflective stack RS1, and exposes the first electrode part EDP1 serving as the etching stopper layer ECL. The protection layer PL covers the insulating layer IL and the first-type semiconductor layer SL1. The insulating layer IL and the protection layer PL share a through hole V', and the first electrode pad EP1 is disposed in the through hole V' and spaced from the insulating layer IL and the protection layer PL by a distance. In addition, since the first-type semiconductor layer SL1 , the insulating layer IL and the protection layer PL have a non-periodic structure UPS, it is helpful for light extraction.

請參照圖5D,圖5D的發光二極體模組300b大致上類似於圖1D的發光二極體模組300,其主要差異在於:發光二極體模組300a應用了圖5C的發光二極體裝置200b。Please refer to FIG. 5D, the light emitting diode module 300b in FIG. 5D is substantially similar to the light emitting diode module 300 in FIG. 1D, the main difference is that the light emitting diode module 300a of FIG. body device 200b.

承上述,相較於圖1C、圖1D的發光二極體裝置200與發光二極體模組300來說,圖5C、圖5D的發光二極體裝置200b與發光二極體模組300b具有更高的發光效率。Based on the above, compared with the light emitting diode device 200 and the light emitting diode module 300 in Fig. 1C and Fig. 1D, the light emitting diode device 200b and the light emitting diode module 300b in Fig. 5C and Fig. 5D have Higher luminous efficiency.

圖6A至圖6S為製造圖5A、圖5C、圖5D的發光二極體晶片、發光二極體裝置與發光二極體模組的流程圖。6A to 6S are flowcharts of manufacturing the LED wafer, LED device, and LED module shown in FIG. 5A , FIG. 5C , and FIG. 5D .

圖6A與圖6B的說明大致上類似於圖2A與圖2B的相關說明,於此不再贅述。The descriptions of FIG. 6A and FIG. 6B are substantially similar to the related descriptions of FIG. 2A and FIG. 2B , and will not be repeated here.

請參照圖6C,蝕刻磊晶疊層ESL,以移除部分的第二型半導體層SL2、部分的發光層EL與部分的第一型半導體層SL1,而形成多個平台部Mesa與多個凹陷部CP,蝕刻的方式例如是透過乾式化學蝕刻、濕式化學蝕刻、物理蝕刻或以上三種之組合蝕刻,本發明並不以此為限。Referring to FIG. 6C , the epitaxial stack ESL is etched to remove part of the second-type semiconductor layer SL2 , part of the light-emitting layer EL and part of the first-type semiconductor layer SL1 to form a plurality of platform portions Mesa and a plurality of depressions. Part CP, the etching method is, for example, dry chemical etching, wet chemical etching, physical etching or a combination of the above three etching methods, and the present invention is not limited thereto.

請參照圖6D,對成長區塊EP的邊緣進行切割製程(Scribe),以切穿第一型半導體層SL1與局部成長晶圓GW,而使第一型半導體層SL1與成長晶圓GW共同具有一斜面IS。Please refer to FIG. 6D , the dicing process (Scribe) is performed on the edge of the growth block EP to cut through the first-type semiconductor layer SL1 and the local growth wafer GW, so that the first-type semiconductor layer SL1 and the growth wafer GW have a common A bevel IS.

請參照圖6E,在多個平台部Mesa中的一部分上依序形成圖案化電流阻擋層CBL、歐姆接觸層OCL以及第二電極E2,而在這些平台部Mesa中的另一部分形成歐姆接觸層OCL,且在多個凹陷部CP上形成第一電極E1,其中第一、第二電極E1、E2分別具有多個彼此分離的第一電極部EDP1與多個彼此分離的第二電極部EDP2。Referring to FIG. 6E , a patterned current blocking layer CBL, an ohmic contact layer OCL, and a second electrode E2 are sequentially formed on a part of the plurality of platform parts Mesa, and an ohmic contact layer OCL is formed on another part of these platform parts Mesa. , and the first electrode E1 is formed on the plurality of recesses CP, wherein the first and second electrodes E1 and E2 respectively have a plurality of first electrode portions EDP1 separated from each other and a plurality of second electrode portions EDP2 separated from each other.

請參照圖6F,圖6F的說明大致上類似於圖2H至圖2J的相關說明,於此不再贅述,其主要差異在於:第一反射疊層RS1的一部分形成於斜面IS上。Please refer to FIG. 6F , the description of FIG. 6F is substantially similar to that of FIG. 2H to FIG. 2J , and will not be repeated here. The main difference is that a part of the first reflective stack RS1 is formed on the slope IS.

請參照圖6G,形成第一、第二電流傳導層CCL1、CCL2於第一反射疊層RS1上,其中第一、第二電流傳導層CCL1、CCL2分別與第一、第二電極E1、E2重疊且第一電流傳導層CCL1電性連接多個彼此分離的第一電極部EDP1以及第二電流傳導層CCL2電性連接多個彼此分離的第二電極部EDP2。Referring to FIG. 6G, the first and second current conducting layers CCL1 and CCL2 are formed on the first reflective layer RS1, wherein the first and second current conducting layers CCL1 and CCL2 overlap with the first and second electrodes E1 and E2 respectively. Moreover, the first current conducting layer CCL1 is electrically connected to a plurality of separated first electrode parts EDP1 and the second current conducting layer CCL2 is electrically connected to a plurality of separated second electrode parts EDP2.

請參照圖6H,形成第二反射疊層RS2於第一反射疊層RS1上,其中此步驟依序包括:先形成第二反射疊層RS2的第三絕緣層IL3於第一反射疊層RS1、第一、第二電流傳導層CCL1、CCL2上、成長晶圓GW上,其中第三絕緣層IL3具有多個第五通孔V5。接著形成第二反射疊層RS2的第三反射層RL3於第三絕緣層IL3上,其中第三反射層RL3具有多個第六通孔V6,形成第三反射層RL3的方式類似於第一反射層RL1,於此不再贅述。最後,形成第二反射疊層RS2的第四絕緣層IL4於第三反射層RL3上,其中第四絕緣層IL4具有多個第七通孔V7。至此,第二反射疊層RS2已形成完畢。Referring to FIG. 6H , forming the second reflective stack RS2 on the first reflective stack RS1, wherein this step includes: first forming the third insulating layer IL3 of the second reflective stack RS2 on the first reflective stack RS1, On the first and second current conducting layers CCL1 , CCL2 , and on the growth wafer GW, the third insulating layer IL3 has a plurality of fifth through holes V5 . Then form the third reflective layer RL3 of the second reflective stack RS2 on the third insulating layer IL3, wherein the third reflective layer RL3 has a plurality of sixth through holes V6, and the method of forming the third reflective layer RL3 is similar to that of the first reflective layer. The layer RL1 will not be described in detail here. Finally, a fourth insulating layer IL4 of the second reflective stack RS2 is formed on the third reflective layer RL3, wherein the fourth insulating layer IL4 has a plurality of seventh through holes V7. So far, the formation of the second reflective stack RS2 has been completed.

請參照圖6I,形成第一連接金屬層CML1於第二反射疊層RS2上,並且使第一連接金屬層CML1填入這些第五、第六、第七通孔V5~V7,以使第一連接金屬層CML1透過第二電流傳導層CCL2電性連接於第二電極E2,並且,第一連接金屬層CML1的一部分覆蓋於斜面IS上。至此,成長晶圓GW經過上述步驟後已形成了具有多個發光二極體晶片100b的發光二極體晶圓WFb。而若要形成單一顆發光二極體晶片100b則可以以圖2L至圖2M的方式製作,於此不再贅述。Referring to FIG. 6I, the first connection metal layer CML1 is formed on the second reflective stack RS2, and the first connection metal layer CML1 is filled into the fifth, sixth, and seventh via holes V5~V7, so that the first The connecting metal layer CML1 is electrically connected to the second electrode E2 through the second current conducting layer CCL2, and a part of the first connecting metal layer CML1 covers the slope IS. So far, the growth wafer GW has gone through the above steps to form a light emitting diode wafer WFb having a plurality of light emitting diode chips 100b. However, if a single light emitting diode chip 100b is to be formed, it can be fabricated in the manner shown in FIG. 2L to FIG. 2M , which will not be repeated here.

接著,於以下的段落中會說明製造發光二極體裝置200b的製造方法。Next, the manufacturing method of the light-emitting diode device 200b will be described in the following paragraphs.

承續圖6I,請參照圖6J與圖6K,圖6J與圖6K的步驟類似於圖4O與圖4P,圖6J中,形成整面的第二一連接金屬層CML2在承載晶圓CW上,於此不再贅述,其中為求簡化,圖6K係以單一個成長區塊內的發光二極體裝置100b作為示意。Continuing from FIG. 6I, please refer to FIG. 6J and FIG. 6K. The steps in FIG. 6J and FIG. 6K are similar to those in FIG. 4O and FIG. 4P. In FIG. 6J, the entire second connection metal layer CML2 is formed on the carrier wafer CW. No more details are given here, and for simplicity, FIG. 6K is a schematic illustration of the light-emitting diode device 100b in a single growth block.

請參照圖6L,經由雷射剝離製程(Laser Lift-off Process)或濕式化學蝕刻製程的方式,將發光二極體裝置100b之成長基板GW移除以及去除表面金屬,例如是鎵金屬(Gallium),暴露出磊晶疊層EPL之第一型半導體層SL1的表面。類似地,由於磊晶疊層EPL先前是形成於成長晶圓GW上的圖案,當成長晶圓GW被移除後,實際上在第一型半導體層SL1的表面會留有週期性結構PS。Please refer to FIG. 6L , the growth substrate GW of the light-emitting diode device 100b is removed and the surface metal, such as gallium metal (Gallium metal), is removed through a laser lift-off process or a wet chemical etching process. ), exposing the surface of the first-type semiconductor layer SL1 of the epitaxial stack EPL. Similarly, since the epitaxial stack EPL is a pattern previously formed on the growth wafer GW, when the growth wafer GW is removed, there will actually be a periodic structure PS on the surface of the first-type semiconductor layer SL1 .

請參照圖6M,先對第一型半導體層SL1的四周與第一反射疊層RS1進行蝕刻製程。接著,再針對第一電極E1中預計要被做為蝕刻阻擋層ECL的一第一電極部EDP1進行蝕刻製程,以形成通孔Vb。Referring to FIG. 6M , an etching process is first performed on the periphery of the first-type semiconductor layer SL1 and the first reflective stack RS1 . Next, an etching process is performed on a first electrode portion EDP1 expected to be used as an etch barrier layer ECL in the first electrode E1 to form a via hole Vb.

請參照圖6N,形成絕緣層IL於第一型半導體層SL1、蝕刻阻擋層ECL與第一反射疊層RS1上。Referring to FIG. 6N , an insulating layer IL is formed on the first-type semiconductor layer SL1 , the etching stopper layer ECL and the first reflective stack RS1 .

請參照圖6O,對第一型半導體層SL1進行濕式化學蝕刻製程,以形成非週期性之粗糙結構UPS於其表面上。Referring to FIG. 6O , a wet chemical etching process is performed on the first-type semiconductor layer SL1 to form a non-periodic rough structure UPS on its surface.

請參照圖6P,形成保護層PL於絕緣層IL、蝕刻阻擋層ECL與第一反射疊層RS1上。並且再針對蝕刻阻擋層ECL的位置進行蝕刻製程,以蝕刻部分的保護層PL以及絕緣層IL而暴露出部分的蝕刻阻擋層ECL。Referring to FIG. 6P, a protection layer PL is formed on the insulating layer IL, the etch stop layer ECL and the first reflective stack RS1. Furthermore, an etching process is performed on the position of the etching stopper layer ECL to etch part of the protection layer PL and the insulating layer IL to expose part of the etching stopper layer ECL.

請參照圖6Q,形成第一電極墊EP1於蝕刻阻擋層ECL的位置,以使第一電極墊EP1與蝕刻阻擋層ECL電性連接。並且,於承載晶圓CW的另一表面形成第二電極墊EP2。至此,多個發光二極體裝置200b已形成於承載晶圓CW上,且每一預設配置區PD中設有一發光二極體裝置200b。接著,則可以對承載晶圓CW進行切割製程,以使這些發光二極體裝置200b彼此分離。Referring to FIG. 6Q , the first electrode pad EP1 is formed at the position of the etching barrier layer ECL, so that the first electrode pad EP1 is electrically connected to the etching barrier layer ECL. Furthermore, a second electrode pad EP2 is formed on the other surface of the carrier wafer CW. So far, a plurality of light emitting diode devices 200b have been formed on the carrier wafer CW, and one light emitting diode device 200b is disposed in each preset configuration area PD. Then, a dicing process may be performed on the carrier wafer CW to separate the light emitting diode devices 200b from each other.

接著,於以下的段落中要說明製造發光二極體模組300b的製造方法。Next, the manufacturing method of the light emitting diode module 300b will be described in the following paragraphs.

請參照圖6R與圖6S,圖6R與圖6S的說明大致上類似於圖2W與圖2V的步驟,於此不再贅述。至此,發光二極體模組300b大體上已製作完成。Please refer to FIG. 6R and FIG. 6S . The descriptions in FIG. 6R and FIG. 6S are substantially similar to the steps in FIG. 2W and FIG. 2V , and will not be repeated here. So far, the light emitting diode module 300b has been substantially completed.

應注意的是,於本發明的實施例中,發光二極體裝置200、200a、200b皆繪示成設有第二電極墊EP2。但於其他未示出的實施例中,若承載基板CW的材質選用為可導電的導電基板,那麼就可以省略第二電極墊EP2。It should be noted that, in the embodiment of the present invention, the light emitting diode devices 200, 200a, 200b are all shown as being provided with the second electrode pad EP2. However, in other unshown embodiments, if the material of the carrier substrate CW is selected as a conductive substrate that can conduct electricity, then the second electrode pad EP2 can be omitted.

綜上所述,在本發明實施例的發光二極體晶片、發光二極體裝置與發光二極體模組中,由於發光層與第一電極彼此錯位設置,當發光層發光時,大部分的光束不會被第一電極遮蔽而出光。並且,由於第一反射層與第二電極彼此錯位設置的關係,因此當發光層發光時,大部分的光束會被第一反射層反射而出光,少部分的光束則會由第一反射層的通孔(例如是第二通孔)出光後,而被第二電極反射而出光,因此發光二極體晶片、發光二極體裝置與發光二極體模組具有良好的發光效率。而且,當發光二極體模組進行組裝時,由於發光二極體模組的第一電極墊與周圍的第一型半導體層(磊晶疊層的最上層)為同一電性,可大幅避免打線製程中將第一電極墊的導線打偏而連接到磊晶疊層的最上層的半導體層時,因導線與該半導體層電性不同而造成短路及漏電的機率,增加製程的裕度(process window),同時亦可增加發光二極體模組在組裝過程中的穩定度。To sum up, in the light emitting diode chip, light emitting diode device, and light emitting diode module of the embodiment of the present invention, since the light emitting layer and the first electrode are arranged in a misaligned position, when the light emitting layer emits light, most The light beam will not be blocked by the first electrode to emit light. Moreover, due to the misplaced relationship between the first reflective layer and the second electrode, when the light-emitting layer emits light, most of the light beam will be reflected by the first reflective layer to emit light, and a small part of the light beam will be reflected by the first reflective layer. After the through hole (such as the second through hole) emits light, it is reflected by the second electrode to emit light. Therefore, the light emitting diode chip, light emitting diode device and light emitting diode module have good luminous efficiency. Moreover, when the light-emitting diode module is assembled, because the first electrode pad of the light-emitting diode module is of the same electrical property as the surrounding first-type semiconductor layer (the uppermost layer of the epitaxial stack), it can largely avoid In the wire-bonding process, when the wire of the first electrode pad is deflected and connected to the uppermost semiconductor layer of the epitaxial stack, the probability of short circuit and leakage due to the electrical difference between the wire and the semiconductor layer increases the margin of the process ( process window), it can also increase the stability of the light-emitting diode module during the assembly process.

圖7A為本發明的一第四實施例的發光二極體裝置的剖面示意圖。圖7B為圖7A的實施例的上視示意圖。7A is a schematic cross-sectional view of a light emitting diode device according to a fourth embodiment of the present invention. FIG. 7B is a schematic top view of the embodiment of FIG. 7A .

請參照圖7A與圖7B,在本實施例中,發光二極體裝置200c包括發光二極體晶片100c、承載基板CS、第一電極墊EP1、第二電極墊EP2、第一連接金屬層CML1、第二連接金屬層CML2。發光二極體晶片100c包括磊晶疊層ESLc、第一、第二電極E1、E2、反射疊層RSLc,其中磊晶疊層ESLc更包括第一型、第二型半導體層SL1、SL2、發光層EL、未刻意摻雜(Unintentionally Doped)的半導體層US,其中未刻意摻雜的半導體層US的材質例如是包括氮化鎵、氮化鋁鎵、氮化銦鎵或氮化鋁,或者是其他與第一型、第二型半導體層SL1、SL2晶格差異不大的材料,本發明並不以此為限。反射疊層RSLc包括第一、第二反射層RL1、RL2以及第一、第二絕緣層IL1、IL2。此外,發光二極體晶片100c更包括絕緣層IL、IL’、電流阻擋層CBL以及歐姆接觸層OCL。請參照圖7A,第二電極E2包括多個彼此分離的電極部EDP2。於以下段落中會詳細地說明上述元件之間的配置關係。Please refer to FIG. 7A and FIG. 7B. In this embodiment, the light-emitting diode device 200c includes a light-emitting diode wafer 100c, a carrier substrate CS, a first electrode pad EP1, a second electrode pad EP2, and a first connection metal layer CML1. , the second connection metal layer CML2. The light-emitting diode wafer 100c includes an epitaxial stack ESLc, first and second electrodes E1, E2, and a reflective stack RSLc, wherein the epitaxial stack ESLc further includes first-type and second-type semiconductor layers SL1, SL2, light emitting layer EL, unintentionally doped (Unintentionally Doped) semiconductor layer US, wherein the material of the unintentionally doped semiconductor layer US includes, for example, gallium nitride, aluminum gallium nitride, indium gallium nitride or aluminum nitride, or is The present invention is not limited to other materials whose crystal lattices are not much different from those of the first-type and second-type semiconductor layers SL1 and SL2 . The reflective stack RSLc includes first and second reflective layers RL1 and RL2 and first and second insulating layers IL1 and IL2. In addition, the LED chip 100c further includes insulating layers IL, IL', a current blocking layer CBL, and an ohmic contact layer OCL. Referring to FIG. 7A , the second electrode E2 includes a plurality of electrode parts EDP2 separated from each other. The configuration relationship among the above elements will be described in detail in the following paragraphs.

請再參照圖7A與圖7B,磊晶疊層ESLc具有平台部Mesa與凹陷部CP。平台部Mesa包括局部的第一型、第二型半導體層SL1、SL2、未刻意摻雜的半導體層US以及發光層EL,而凹陷部CP包括另一局部的第一型半導體層SL1以及未刻意摻雜的半導體層US。於本實施例的磊晶疊層ESLc中,至少未刻意摻雜的半導體層US具有粗化結構a,且粗化結構a與發光層EL重疊設置。發光層EL具有相對的兩側,且分為稱為上側與下側。以發光層EL為基準,第一型半導體層SL1、未刻意摻雜的半導體層US、絕緣層IL、IL’、第一電極E1、第一電極墊EP1皆設置於發光層EL的上側,而第二型半導體層SL2、電流阻擋層CBL、歐姆接觸層OCL、反射疊層RSLc、第一、第二連接金屬層CML1、CML2、承載基板CS、第二電極墊EP2則設置於發光層EL的下側。Referring to FIG. 7A and FIG. 7B again, the epitaxial stack ESLc has a platform portion Mesa and a depression portion CP. The platform portion Mesa includes partial first-type and second-type semiconductor layers SL1, SL2, unintentionally doped semiconductor layer US, and light-emitting layer EL, while the depression portion CP includes another partial first-type semiconductor layer SL1 and unintentionally doped Doped semiconductor layer US. In the epitaxial stack ESLc of this embodiment, at least the unintentionally doped semiconductor layer US has a roughening structure a, and the roughening structure a overlaps with the light emitting layer EL. The light emitting layer EL has opposite sides and is divided into upper side and lower side. Taking the light-emitting layer EL as a reference, the first-type semiconductor layer SL1, the unintentionally doped semiconductor layer US, the insulating layers IL, IL', the first electrode E1, and the first electrode pad EP1 are all arranged on the upper side of the light-emitting layer EL, and The second-type semiconductor layer SL2, the current blocking layer CBL, the ohmic contact layer OCL, the reflection stack RSLc, the first and second connection metal layers CML1, CML2, the carrier substrate CS, and the second electrode pad EP2 are arranged on the light emitting layer EL. underside.

首先,請參照發光層EL的上側。第一型半導體層SL1設置於發光層EL上且與其接觸並電性連接。未刻意摻雜的半導體層US設置於第一型半導體層SL1上且與其接觸。絕緣層IL設置於未刻意摻雜的半導體層US上且與其接觸。絕緣層IL’設置於絕緣層IL上且與其接觸,並包覆絕緣層IL、未刻意摻雜的半導體層US、第一型半導體層SL1以及反射疊層RSLc的第一絕緣層IL1的側壁,並且,絕緣層IL’暴露出局部的第一電極E1,其中第一電極墊EP1設置於此暴露的部分第一電極E1並與其電性連接,且第一電極墊EP1與絕緣層IL’之間具有間隙G。此外,由於部分的絕緣層IL’與部分設有粗化結構a的未刻意摻雜的半導體層US接觸(或稱共形設置),故部分的絕緣層IL’亦具有粗化結構a’。First, please refer to the upper side of the light emitting layer EL. The first-type semiconductor layer SL1 is disposed on the light-emitting layer EL and is in contact with and electrically connected with it. The unintentionally doped semiconductor layer US is disposed on and in contact with the first-type semiconductor layer SL1 . The insulating layer IL is disposed on and in contact with the unintentionally doped semiconductor layer US. The insulating layer IL' is disposed on and in contact with the insulating layer IL, and covers the insulating layer IL, the unintentionally doped semiconductor layer US, the first-type semiconductor layer SL1, and the sidewall of the first insulating layer IL1 of the reflective stack RSLc, Moreover, the insulating layer IL' exposes a part of the first electrode E1, wherein the first electrode pad EP1 is disposed on the exposed part of the first electrode E1 and is electrically connected to it, and the first electrode pad EP1 and the insulating layer IL' With gap G. In addition, since part of the insulating layer IL' is in contact with part of the unintentionally doped semiconductor layer US provided with the roughening structure a (or called conformal arrangement), part of the insulating layer IL' also has the roughening structure a'.

另一方面,請參照發光層EL的下側。第二型半導體層SL2設置於發光層EL下且與其接觸並電性連接。電流阻擋層CBL設置於第二型半導體層SL2下且與其接觸。歐姆接觸層OCL設置於第二型半導體層SL2下且與其接觸並與其電性連接,並且包覆電流阻擋層CBL。第二電極E2設置於歐姆接觸層OCL下且與其接觸並與其電性連接。第一絕緣層IL1包覆第一電極E1、磊晶疊層RSLc、歐姆接觸層OCL、以及部分的第二電極E2,且第一絕緣層RL1暴露出部分的第二電極E2。第一反射層RL1設置於第一絕緣層RL1下且與其接觸,第二反射層RL2設置於第一反射層RL1下且與其接觸,其中第一、第二反射層RL1、RL2電性浮置。第二絕緣層RL2包覆第一、第二反射層RL1、RL2。第一絕緣層IL1具有多個通孔V1’。第一反射層RL1具有多個第二通孔V2’。第二反射層RL2則具有多個通孔V3’。第二絕緣層IL2具有多個通孔V4’。這些通孔V1’~V4’共同暴露出第二電極E2。並且,第一連接金屬層CML1設置於第二絕緣層IL2下且與其接觸,並藉由這些通孔V1’~V4’延伸至第二電極E2並與其接觸且與其電性連接。第二連接金屬層CML2設置於第一連接金屬層CML1下並與其接觸且與其電性連接。承載基板CS設置於第二連接金屬層CML2下並藉由表面S1與其接觸且與其電性連接。第二電極墊EP2設置於承載基板CS下並與承載基板CS的表面S2接觸且與其電性連接。此外,需注意的是,在本實施例中的承載基板CS的材質選用能夠導電的導電基板,例如是鉬(Mo) 、銅(Cu) 、銅鎢(CuW)或合金基板。On the other hand, refer to the lower side of the light emitting layer EL. The second-type semiconductor layer SL2 is disposed under the light-emitting layer EL, contacts it and is electrically connected. The current blocking layer CBL is disposed under and in contact with the second-type semiconductor layer SL2. The ohmic contact layer OCL is disposed under the second-type semiconductor layer SL2 and is in contact with and electrically connected to it, and covers the current blocking layer CBL. The second electrode E2 is disposed under the ohmic contact layer OCL, contacts it and is electrically connected to it. The first insulating layer IL1 covers the first electrode E1 , the epitaxial stack RSLc, the ohmic contact layer OCL, and part of the second electrode E2 , and the first insulating layer RL1 exposes part of the second electrode E2 . The first reflective layer RL1 is disposed under and in contact with the first insulating layer RL1 , and the second reflective layer RL2 is disposed under and in contact with the first reflective layer RL1 , wherein the first and second reflective layers RL1 and RL2 are electrically floating. The second insulating layer RL2 covers the first and second reflective layers RL1 and RL2. The first insulating layer IL1 has a plurality of via holes V1'. The first reflective layer RL1 has a plurality of second via holes V2'. The second reflective layer RL2 has a plurality of through holes V3'. The second insulating layer IL2 has a plurality of via holes V4'. These through holes V1'~V4' jointly expose the second electrode E2. Moreover, the first connection metal layer CML1 is disposed under and contacts the second insulating layer IL2, and extends to the second electrode E2 through the via holes V1'~V4', contacts it and is electrically connected to it. The second connection metal layer CML2 is disposed under the first connection metal layer CML1 and is in contact with and electrically connected to it. The carrier substrate CS is disposed under the second connection metal layer CML2 and is in contact with and electrically connected to the surface S1. The second electrode pad EP2 is disposed under the carrier substrate CS and is in contact with and electrically connected to the surface S2 of the carrier substrate CS. In addition, it should be noted that the material of the carrier substrate CS in this embodiment is a conductive substrate that can conduct electricity, such as molybdenum (Mo), copper (Cu), copper tungsten (CuW) or an alloy substrate.

承上述,在本實施例的發光二極體裝置200c中,當發光層EL發出光束L(包括光束L1、L2)時,由於設有粗化結構a的未刻意摻雜的半導體層US、設有粗化結構a’的絕緣層IL’皆與發光層EL重疊設置,故粗化結構a及a’位於光束L的傳遞路徑上。當光束L往發光層EL上方出光時,會被粗化結構a或a’所散射,而使發光二極體晶片100c的取光效率增加。Based on the above, in the light-emitting diode device 200c of this embodiment, when the light-emitting layer EL emits light beams L (including light beams L1, L2), due to the unintentionally doped semiconductor layer US provided with the roughened structure a, the design The insulating layer IL' with the roughened structure a' is overlapped with the light-emitting layer EL, so the roughened structures a and a' are located on the transmission path of the light beam L. When the light beam L exits above the light emitting layer EL, it will be scattered by the roughened structure a or a', so that the light extraction efficiency of the light emitting diode chip 100c is increased.

並且,由於第一、第二反射層RL1、RL2於第一型半導體SL1上的第一、第二正投影分別與第二電極E2於第一型半導體層SL1上的第三正投影錯位。換言之,第一、第二反射層RL1、RL2的通孔V1’、V2’的位置對應於第二電極E2的位置。因此,當光束L1往下出光時,會被第一、第二反射層RL1、RL2或第二電極E2反射,而往發光層EL上側出光,並再被粗化結構a或a’所散射。換言之,上述第一、第二反射層RL1、RL2與第二電極E2之間的配置關係可以使得由發光層EL發出的部分光束L1再被反射回發光層EL上側,因此本實施例的發光二極體晶片100c具有良好的發光效率。Moreover, because the first and second orthographic projections of the first and second reflective layers RL1 and RL2 on the first-type semiconductor layer SL1 are respectively misaligned with the third orthographic projection of the second electrode E2 on the first-type semiconductor layer SL1 . In other words, the positions of the through holes V1', V2' of the first and second reflective layers RL1, RL2 correspond to the positions of the second electrode E2. Therefore, when the light beam L1 emits downward, it will be reflected by the first and second reflective layers RL1, RL2 or the second electrode E2, and then emitted to the upper side of the light-emitting layer EL, and then scattered by the roughened structure a or a'. In other words, the arrangement relationship between the above-mentioned first and second reflective layers RL1, RL2 and the second electrode E2 can make the part of the light beam L1 emitted by the light-emitting layer EL be reflected back to the upper side of the light-emitting layer EL, so the light-emitting two electrodes of this embodiment The polar wafer 100c has good luminous efficiency.

圖8與圖9分別為本發明的一第五實施例以及一第六實施例的發光二極體裝置的剖面示意圖。8 and 9 are schematic cross-sectional views of light-emitting diode devices according to a fifth embodiment and a sixth embodiment of the present invention, respectively.

請參照圖8,圖8的發光二極體裝置200d類似於圖7A與圖7B的發光二極體裝置200c,其主要差異在於:在圖8的發光二極體晶片100d的磊晶疊層ESLd中,除了未刻意摻雜的半導體層US具有粗化結構a外,第一型半導體層SL1更具有粗化結構a’’。因此,本實施例的發光二極體晶片100d可具有更高的取光效率。Please refer to FIG. 8, the light emitting diode device 200d in FIG. 8 is similar to the light emitting diode device 200c in FIG. 7A and FIG. Among them, in addition to the unintentionally doped semiconductor layer US having the roughening structure a, the first-type semiconductor layer SL1 further has the roughening structure a″. Therefore, the light emitting diode chip 100d of this embodiment can have higher light extraction efficiency.

於圖8的實施例中,暴露在外界的粗化結構a’為絕緣層的粗化結構,於其他未示出的實施例中,暴露於外界的粗化結構例如是可為未刻意摻雜的半導體層的粗化結構、絕緣層的粗化結構或第一型摻雜半導體層的粗化結構三者之任一或三者之間的任意組合,本發明並不以此為限。In the embodiment of FIG. 8, the roughened structure a' exposed to the outside is the roughened structure of the insulating layer. In other not shown embodiments, the roughened structure a' exposed to the outside can be unintentionally doped, for example. The roughened structure of the semiconductor layer, the roughened structure of the insulating layer, or the roughened structure of the first-type doped semiconductor layer, or any combination of the three, the present invention is not limited thereto.

請參照圖9,圖9的發光二極體裝置200e類似於圖7的發光二極體裝置200d,其主要差異在於:在圖9的發光二極體晶片100e的磊晶疊層ESLe中,其不包括類似於圖7的未刻意摻雜的半導體層US,並且,在磊晶疊層ESLe中,只有第一型半導體層SL1具有粗化結構a’’。將圖9、7的發光二極體晶片100e、100c兩者比較來說,在未刻意摻雜的半導體層US上設有粗化結構a的設計具有較良好的取光效率。Please refer to FIG. 9, the light emitting diode device 200e in FIG. 9 is similar to the light emitting diode device 200d in FIG. The unintentionally doped semiconductor layer US similar to FIG. 7 is not included, and, in the epitaxial stack ESLe, only the first-type semiconductor layer SL1 has the roughened structure a″. Comparing the light-emitting diode wafers 100e and 100c in FIGS. 9 and 7 , the design with the roughened structure a on the unintentionally doped semiconductor layer US has better light extraction efficiency.

此外,需注意的是,圖7至圖9的發光二極體裝置200c~200e可應用如圖1D的電路基板CBS,並且其第一、第二電極墊EP1、EP2可與電路基板CBS上的第三、第四電極墊EP3、EP4電性連接,以形成對應的發光二極體模組,其中第一電極墊EP1與電路基板CBS上的第三電極墊EP3以打線連接方式進行電性連接,第二電極墊EP2與電路基板CBS上的第四電極墊EP4以共晶 (Eutectic) 或以錫膏或焊料連接方式且經由加熱製程,進行電性連接。In addition, it should be noted that the light-emitting diode devices 200c-200e shown in FIG. 7 to FIG. 9 can be applied to the circuit substrate CBS as shown in FIG. The third and fourth electrode pads EP3 and EP4 are electrically connected to form a corresponding light-emitting diode module, wherein the first electrode pad EP1 is electrically connected to the third electrode pad EP3 on the circuit substrate CBS by wire bonding The second electrode pad EP2 is electrically connected to the fourth electrode pad EP4 on the circuit substrate CBS by eutectic or solder paste or solder connection and through a heating process.

圖10A至圖10S為製造圖7A至圖7B的發光二極體裝置的流程圖。10A to 10S are flowcharts of manufacturing the light emitting diode device of FIGS. 7A to 7B .

請參照圖10A,提供成長晶圓GW。並於成長晶圓GW上形成磊晶疊層ESLc,更具體來說,是依序形成未刻意摻雜的半導體層US、第一型半導體層SL1、發光層EL、第二型半導體層SL2於成長晶圓GW上。於以下的段落或圖式中以成長晶圓GW的一部分做為說明成長發光二極體晶片100c的範例。Referring to FIG. 10A , a growing wafer GW is provided. And forming an epitaxial stack ESLc on the growth wafer GW, more specifically, forming an unintentionally doped semiconductor layer US, a first-type semiconductor layer SL1, a light-emitting layer EL, and a second-type semiconductor layer SL2 in sequence. Grow wafers on GW. In the following paragraphs or drawings, a part of the growing wafer GW is used as an example to illustrate the growing light-emitting diode wafer 100c.

請參照圖10B,蝕刻磊晶疊層ESLc,以移除部分的第二型半導體層SL2、部分的發光層EL與部分的第一型半導體層SL1,以暴露出部分的第一型半導體層SL1,而形成平台部Mesa與凹陷部CP。Referring to FIG. 10B , the epitaxial stack ESLc is etched to remove part of the second-type semiconductor layer SL2 , part of the light-emitting layer EL and part of the first-type semiconductor layer SL1 to expose part of the first-type semiconductor layer SL1 , forming the platform portion Mesa and the depression portion CP.

請參照圖10C,依序形成圖案化電流阻擋層CBL、歐姆接觸層OCL於平台部Mesa的第二型半導體層SL2上。Referring to FIG. 10C , a patterned current blocking layer CBL and an ohmic contact layer OCL are sequentially formed on the second-type semiconductor layer SL2 of the platform portion Mesa.

請參照圖10D,形成第一、第二電極E1、E2於第一型半導體層SL1與歐姆接觸層OCL上,其中可以是同一製程步驟形成第一、第二電極E1、E2,也可以是分成不同製程步驟以形成第一、第二電極E1、E2。Referring to FIG. 10D, the first and second electrodes E1 and E2 are formed on the first-type semiconductor layer SL1 and the ohmic contact layer OCL. The first and second electrodes E1 and E2 can be formed in the same process step, or can be divided into Different process steps are used to form the first and second electrodes E1 and E2.

請參照圖10E,形成反射疊層RSLc覆蓋磊晶疊層ESLc,其中反射疊層RSLc包括第一、第二絕緣層IL1、IL2、第一、第二反射層RL1、RL2。更具體來說,首先先形成第一絕緣層IL1以覆蓋磊晶疊層ESLc、第一、第二電極E1、E2,並蝕刻局部的第一絕緣層IL1以形成多個通孔V1’。接著,形成第一反射層RL1於第一絕緣層IL1上,並蝕刻局部的第一反射層RL1以形成多個通孔V2’。接著,再形成第二反射層RL2於第一反射層RL1上,並蝕刻局部的第二反射層RL2以形成多個通孔V3’。最後,再形成第二絕緣層IL2於第一、第二反射層RL1、RL2上,並蝕刻局部的第二反射層RL2以形成多個通孔V4’。這些通孔V1’~V4’彼此重疊,且第二電極E2的位置對應於這些通孔V1’~V4’的位置。Referring to FIG. 10E , a reflective stack RSLc is formed to cover the epitaxial stack ESLc, wherein the reflective stack RSLc includes first and second insulating layers IL1 and IL2 , first and second reflective layers RL1 and RL2 . More specifically, firstly, the first insulating layer IL1 is formed to cover the epitaxial stack ESLc, the first and second electrodes E1, E2, and part of the first insulating layer IL1 is etched to form a plurality of through holes V1'. Next, a first reflective layer RL1 is formed on the first insulating layer IL1, and a part of the first reflective layer RL1 is etched to form a plurality of through holes V2'. Next, a second reflective layer RL2 is formed on the first reflective layer RL1, and a part of the second reflective layer RL2 is etched to form a plurality of through holes V3'. Finally, a second insulating layer IL2 is formed on the first and second reflective layers RL1 and RL2, and a part of the second reflective layer RL2 is etched to form a plurality of through holes V4'. The through holes V1'~V4' overlap with each other, and the position of the second electrode E2 corresponds to the position of the through holes V1'~V4'.

請參照圖10F,應注意的是,與先前的圖10E僅示出一個發光單元U不同,圖10F是示出多個發光單元U。經過圖10A至圖10E的步驟後,成長晶圓GW上已形成如圖10H所示的多個彼此相連的發光單元U。在圖10F中,利用蝕刻製程以蝕刻掉如圖10E的部分反射疊層RSLc以及部分的第一型半導體層SL1,以暴露出部分的成長晶圓GW的表面。並且,在成長晶圓GW暴露的表面進行切割(Scribe)製程,以使此部分的表面切出割痕C以及在切出割痕C之表面暴露出部分成長晶圓GW,以將這些發光單元U彼此分離。Referring to FIG. 10F , it should be noted that, unlike the previous FIG. 10E which only shows one light emitting unit U, FIG. 10F shows multiple light emitting units U. After the steps in FIG. 10A to FIG. 10E , a plurality of light emitting units U connected to each other as shown in FIG. 10H have been formed on the growth wafer GW. In FIG. 10F , an etching process is used to etch away part of the reflective stack RSLc and part of the first-type semiconductor layer SL1 as shown in FIG. 10E , so as to expose part of the surface of the growth wafer GW. In addition, a scribe process is performed on the exposed surface of the growth wafer GW, so that a scribe C is cut out on the surface of this part, and a part of the growth wafer GW is exposed on the surface of the cut scribe C, so that these light-emitting units U are separated from each other.

請參照圖10G,形成第一連接金屬層CML1於反射疊層RSLc上,其中部分的第一連接金屬層CML1藉由這些通孔V1’~V4’延伸至第二電極E2,以與第二電極E2電性連接。由於通孔V1’~V4’的關係,第一連接金屬層CML1的表面並非是平坦表面,而是具有凹陷的表面。Referring to FIG. 10G, the first connection metal layer CML1 is formed on the reflective stack RSLc, and part of the first connection metal layer CML1 extends to the second electrode E2 through the via holes V1'~V4', so as to be connected to the second electrode. E2 is electrically connected. Due to the relationship of the via holes V1'˜V4', the surface of the first connection metal layer CML1 is not a flat surface, but has a concave surface.

請參照圖10H,將第一連接金屬層CML1進行平坦化製程,以使第一連接金屬層CML1原先凹陷的表面變成平坦的表面,其中平坦化製程例如是研磨製程,但不以此為限。Referring to FIG. 10H , the first connection metal layer CML1 is subjected to a planarization process so that the originally recessed surface of the first connection metal layer CML1 becomes a flat surface, wherein the planarization process is, for example, a polishing process, but not limited thereto.

請參照圖10I(其中圖10I是示出完整的成長晶圓GW與完整的承載晶圓CW)與圖10J(其中圖10J是示出部分的成長晶圓GW(稱為成長基板)與部分的承載晶圓CW(稱為承載基板CS)),提供設有第二連接金屬層CML2的承載晶圓CW。並進行接合製程,以將第一連接金屬層CML1對接於第二連接金屬層CML2。Please refer to FIG. 10I (wherein FIG. 10I shows a complete growth wafer GW and a complete carrier wafer CW) and FIG. 10J (wherein FIG. 10J shows a part of a growth wafer GW (called a growth substrate) and a part of The carrier wafer CW (referred to as the carrier substrate CS)) provides the carrier wafer CW provided with the second connection metal layer CML2. And a bonding process is performed to connect the first connection metal layer CML1 to the second connection metal layer CML2.

請參照圖10K,移除成長晶圓GW,其中移除成長晶圓GW的方法包括雷射剝離製程(Laser Lift-off Process)或濕式化學蝕刻製程。由於在進行雷射剝離製程的過程中,雷射的高溫會使得磊晶疊層EPLc內的金屬離子還原成金屬。因此,在雷射剝離製程後可再對磊晶疊層EPLc的表面進行蝕刻製程,例如是濕式化學蝕刻製程以去除金屬,例如是鎵金屬(Gallium)。這些發光二極體晶片100c就轉移且接合至承載晶圓CW上。Referring to FIG. 10K , the growth wafer GW is removed, wherein the method of removing the growth wafer GW includes a laser lift-off process (Laser Lift-off Process) or a wet chemical etching process. During the laser lift-off process, the high temperature of the laser will reduce the metal ions in the epitaxial stack EPLc to metal. Therefore, after the laser lift-off process, an etching process, such as a wet chemical etching process, can be performed on the surface of the epitaxial stack EPLc to remove metals, such as gallium metal (Gallium). These LED wafers 100c are then transferred and bonded onto the carrier wafer CW.

請參照圖10L,形成絕緣層IL於未刻意摻雜的半導體層US上,並蝕刻部分絕緣層IL,以使其具有開口O而暴露出部分的未刻意摻雜的半導體層US。Referring to FIG. 10L , an insulating layer IL is formed on the unintentionally doped semiconductor layer US, and a part of the insulating layer IL is etched to have an opening O to expose a part of the unintentionally doped semiconductor layer US.

請參照圖10M,於此開口O的範圍內,對未刻意摻雜的半導體層US進行蝕刻製程,以使其形成粗化結構a,其中蝕刻製程例如是濕式化學蝕刻,但不以此為限。Please refer to FIG. 10M, within the scope of the opening O, an etching process is performed on the unintentionally doped semiconductor layer US to form a roughened structure a, wherein the etching process is, for example, wet chemical etching, but it is not taken as a limit.

請參照圖10N,形成圖案化蝕刻阻擋層PR於部分絕緣層IL以及粗化結構a上,且圖案化蝕刻阻擋層PR暴露出部分絕緣層IL,其中圖案化蝕刻阻擋層PR的材料例如是二氧化矽、光阻或其組合。Referring to FIG. 10N , a patterned etch stopper layer PR is formed on part of the insulating layer IL and the roughened structure a, and the patterned etch stopper layer PR exposes part of the insulating layer IL, wherein the material of the patterned etch stopper layer PR is, for example, two silicon oxide, photoresist or a combination thereof.

請參照圖10O,對絕緣層IL、未刻意摻雜的半導體層US、第一型半導體層SL1、部分第一電極E1、部分第一絕緣層IL1進行蝕刻製程,以使部分的第一電極E1以及部分的第一反射層RL1暴露,其中暴露的部分的第一電極E1的區域稱為電極墊設置區EPR,並且於此步驟的蝕刻製程例如是乾式蝕刻製程,但不以此為限。Referring to FIG. 10O , an etching process is performed on the insulating layer IL, the unintentionally doped semiconductor layer US, the first-type semiconductor layer SL1 , part of the first electrode E1 , and part of the first insulating layer IL1 to make part of the first electrode E1 And a part of the first reflective layer RL1 is exposed, wherein the exposed part of the first electrode E1 is called the electrode pad placement region EPR, and the etching process in this step is, for example, a dry etching process, but not limited thereto.

請參照圖10P,移除圖案化蝕刻阻擋層PR。Referring to FIG. 10P, the patterned etch stop layer PR is removed.

請參照圖10Q,形成絕緣層IL’以覆蓋絕緣層IL、未刻意摻雜的半導體層US、第一型半導體層SL1、第一絕緣層IL1、第一反射層RL1以及部分的第一電極E1,並且絕緣層IL’暴露出另一部分的第一電極E1。Referring to FIG. 10Q, an insulating layer IL' is formed to cover the insulating layer IL, the unintentionally doped semiconductor layer US, the first type semiconductor layer SL1, the first insulating layer IL1, the first reflective layer RL1 and part of the first electrode E1 , and the insulating layer IL′ exposes another part of the first electrode E1.

請參照圖10R,形成第一電極墊EP1於電極墊設置區EPR,以使其於第一電極E1電性連接,其中形成第一電極墊EP1的方式為掀離製程(Lift-off Process)。或者是於其他未示出的實施例中,亦可以先在電極墊設置區上形成電流阻擋層,再形成第一電極墊以包覆電流阻擋層,本發明並不以此為限。Referring to FIG. 10R , the first electrode pad EP1 is formed in the electrode pad installation region EPR so as to be electrically connected to the first electrode E1 , wherein the method of forming the first electrode pad EP1 is a lift-off process. Alternatively, in other unshown embodiments, the current blocking layer may be formed on the electrode pad disposition area first, and then the first electrode pad is formed to cover the current blocking layer, and the present invention is not limited thereto.

請參照圖10S,形成第二電極墊EP2於承載晶圓CW的另一表面S2上。至此,發光二極體裝置200c大致上已製造完成。Referring to FIG. 10S , a second electrode pad EP2 is formed on the other surface S2 of the carrier wafer CW. So far, the light emitting diode device 200c has been substantially manufactured.

於其他未示出的實施例中,發光二極體裝置200c亦可不包含如圖10S的第二電極墊EP2,若承載基板CS為導電基板時,其可藉由承載基板CS的另一表面S2與圖1D的電路基板CBS電性連接,以形成對應的發光二極體模組,其中上述電性連接的方式例如是將將承載基板CS的表面S2與電路基板CBS上的電極墊兩者之間以錫膏或焊料連接方式且經由加熱製程,進行電性連接。In other not shown embodiments, the light emitting diode device 200c may not include the second electrode pad EP2 as shown in FIG. It is electrically connected with the circuit substrate CBS in FIG. 1D to form a corresponding light-emitting diode module. The above-mentioned electrical connection method is, for example, connecting the surface S2 of the carrier substrate CS with the electrode pads on the circuit substrate CBS. The electrical connections are made by solder paste or solder connection and through heating process.

應注意的是,所屬技術領域中具有通常知識者可依據圖10A至圖10S的製程進行微調,以得到如同圖8或圖9的發光二極體裝置200c、200d,於此不再贅述。It should be noted that those skilled in the art can perform fine-tuning according to the manufacturing process of FIG. 10A to FIG. 10S to obtain the light-emitting diode devices 200c and 200d as shown in FIG. 8 or FIG. 9 , which will not be repeated here.

綜上所述,在本發明實施例的發光二極體晶片與發光二極體裝置中,當發光層發出光束時,由於設有粗化結構的未刻意摻雜的半導體層與發光層重疊設置,故粗化結構位於光束的傳遞路徑上。當光束往發光層一側出光時,會被粗化結構所散射,而使發光二極體晶片與發光二極體裝置的取光效率增加。To sum up, in the light-emitting diode wafer and light-emitting diode device of the embodiment of the present invention, when the light-emitting layer emits light beams, since the unintentionally doped semiconductor layer with a roughened structure overlaps with the light-emitting layer , so the roughened structure is located on the transmission path of the beam. When the light beam goes out to the side of the light-emitting layer, it will be scattered by the roughened structure, so that the light-taking efficiency of the light-emitting diode chip and the light-emitting diode device increases.

圖11A為本發明的一第七實施例的發光二極體裝置的剖面示意圖。圖11B為圖11A的實施例的上視示意圖。圖11C與圖11D為不同實施例的抗反射層的穿透頻譜。圖12A與圖12B分別為應用圖11C、圖11D的抗反射層的發光二極體裝置與比較實施例的發光二極體裝置的光學效果比較圖。11A is a schematic cross-sectional view of a light-emitting diode device according to a seventh embodiment of the present invention. FIG. 11B is a schematic top view of the embodiment of FIG. 11A . FIG. 11C and FIG. 11D are transmission spectra of anti-reflection layers of different embodiments. FIG. 12A and FIG. 12B are comparison diagrams of the optical effects of the light emitting diode device applying the anti-reflection layer of FIG. 11C and FIG. 11D and the light emitting diode device of the comparative example, respectively.

請參照圖11A與圖11B,圖11A與圖11B的發光二極體裝置200f類似於圖7A與圖7B的發光二極體裝置200c,其主要差異在於:磊晶疊層ELSe不包括未刻意摻雜的半導體層US,且磊晶疊層ELSe中的第一型半導體層SL1不具有如同圖7B所示的粗糙結構。反射疊層RSLe包括第一、第二反射層RL1、RL2以及第一、第二絕緣層IL1、IL2,其配置類似於圖7B,且其配置於磊晶疊層ELSe的下側。此外,發光二極體裝置200f更包括抗反射疊層ARSL,其主要包括:抗反射層ARL以及絕緣層IL’、IL’’,其中抗反射層ARL位於絕緣層IL’、IL’’之間且抗反射層ARL與絕緣層IL’共同覆蓋絕緣層IL’’的側面。絕緣層IL’’覆蓋第一絕緣層IL1、第一型半導體層SL1與局部的第一電極E1,並且暴露出另一部分的第一電極E1。絕緣層IL’覆蓋抗反射層ARL與絕緣層IL’’,且暴露出另一部分的第一電極E1。第一電極墊EP1設置於被暴露的另一部分第一電極E1上,且第一電極墊EP1與絕緣層IL’、IL’’接觸,即,第一電極墊EP1與絕緣層IL’、IL’’之間不具有如圖7B所示的間距,但於其他實施例中,亦可以具有非零的間距,本發明並不以此為限。Please refer to FIG. 11A and FIG. 11B. The light emitting diode device 200f in FIG. 11A and FIG. 11B is similar to the light emitting diode device 200c in FIG. 7A and FIG. impurity semiconductor layer US, and the first-type semiconductor layer SL1 in the epitaxial stack ELSe does not have the rough structure as shown in FIG. 7B . The reflective stack RSLe includes first and second reflective layers RL1 and RL2 and first and second insulating layers IL1 and IL2, the configuration of which is similar to that shown in FIG. 7B , and is disposed on the lower side of the epitaxial stack ELSe. In addition, the light emitting diode device 200f further includes an anti-reflection stack ARSL, which mainly includes: an anti-reflection layer ARL and insulating layers IL', IL'', wherein the anti-reflection layer ARL is located between the insulating layers IL', IL'' Moreover, the anti-reflection layer ARL and the insulating layer IL′ jointly cover the side surfaces of the insulating layer IL″. The insulating layer IL'' covers the first insulating layer IL1, the first-type semiconductor layer SL1 and a part of the first electrode E1, and exposes another part of the first electrode E1. The insulating layer IL' covers the anti-reflection layer ARL and the insulating layer IL'', and exposes another part of the first electrode E1. The first electrode pad EP1 is disposed on another part of the exposed first electrode E1, and the first electrode pad EP1 is in contact with the insulating layers IL', IL'', that is, the first electrode pad EP1 is in contact with the insulating layers IL', IL' ' does not have the interval shown in FIG. 7B , but in other embodiments, there may also be a non-zero interval, and the present invention is not limited thereto.

並且,在本實施例中,抗反射層ARL包括多個第一、第二折射層(未示出),其中這些第一、第二折射層彼此交替堆疊,第一折射層的材料包括五氧化二鉭(Ta 2O 5)、二氧化鋯(ZrO 2)、五氧化二鈮(Nb 2O 5)、氧化鉿 (HfO 2)、二氧化鈦(TiO 2)或上述之組合。第二折射層的材料包括二氧化矽(SiO 2),並且,可針對上述具有不同折射率的材料層的厚度設計調整所欲穿透光束的波長,換言之,抗反射層ARL具有可使特定波段光束的光穿透的作用,即類似於濾光層。絕緣層IL’、IL’’ 的材料可例如是無機材料包括二氧化矽(SiO 2)或有機材料包括環氧樹脂(Epoxy) 、聚醯亞胺(Polyimide)、高分子材料、有機膠材、有機絕緣材料或具感光功能之材料,但不以此為限。 Moreover, in this embodiment, the anti-reflection layer ARL includes a plurality of first and second refraction layers (not shown), wherein these first and second refraction layers are stacked alternately with each other, and the material of the first refraction layer includes pentoxide Ditantalum (Ta 2 O 5 ), zirconium dioxide (ZrO 2 ), niobium pentoxide (Nb 2 O 5 ), hafnium oxide (HfO 2 ), titanium dioxide (TiO 2 ), or combinations thereof. The material of the second refraction layer includes silicon dioxide (SiO 2 ), and the wavelength of the light beam to be transmitted can be adjusted according to the thickness design of the material layer with different refractive index. In other words, the anti-reflection layer ARL has a specific wavelength band The effect of light penetration of the light beam is similar to that of a filter layer. The materials of the insulating layers IL' and IL'' can be, for example, inorganic materials including silicon dioxide (SiO 2 ) or organic materials including epoxy resin (Epoxy), polyimide (Polyimide), polymer materials, organic adhesive materials, Organic insulating materials or materials with photosensitive functions, but not limited thereto.

於圖11C的實施例中,抗反射層ARL的光穿透頻譜主要可使綠光波段(500~600奈米)的光穿透,於圖11D的實施例中,抗反射層ARL的光穿透頻譜主要可使藍光波段(440~480奈米)的光穿透,本發明並不以此為限。In the embodiment of FIG. 11C , the light transmission spectrum of the anti-reflection layer ARL mainly allows the light in the green band (500-600 nanometers) to penetrate. In the embodiment of FIG. 11D , the light transmission spectrum of the anti-reflection layer ARL The transmission spectrum mainly allows light in the blue light band (440-480 nm) to pass through, and the present invention is not limited thereto.

為了更凸顯本發明實施例的發光二極體裝置200f的發光效果,於此處舉出一比較實施例的發光二極體裝置(未示出),其與圖11B的發光二極體裝置200f的主要差異在於:比較實施例的發光二極體裝置不具有抗反射疊層ARSL。請參照圖12A與圖12B,由此可看出:藉由在發光二極體裝置200f設置穿透頻譜如同圖12A或圖12B的抗反射疊層ARSL,相對於比較實施例的發光二極體裝置來說,其可將特定波段的光束的出光角度集中,而其他波段的光束則無法穿透抗反射疊層ARSL。In order to highlight the light-emitting effect of the light-emitting diode device 200f of the embodiment of the present invention, a light-emitting diode device (not shown) of a comparative embodiment is presented here, which is different from the light-emitting diode device 200f of FIG. 11B The main difference is that the light-emitting diode device of the comparative example does not have the anti-reflection stack ARSL. Please refer to FIG. 12A and FIG. 12B. It can be seen that: by setting the anti-reflection laminate ARSL with the transmission spectrum similar to FIG. 12A or FIG. As far as the device is concerned, it can concentrate the light emission angle of the beam of a specific wavelength band, while the beam of other wavelength band cannot penetrate the anti-reflection laminated layer ARSL.

圖13為本發明的一第八實施例的發光二極體裝置的剖面示意圖。FIG. 13 is a schematic cross-sectional view of a light-emitting diode device according to an eighth embodiment of the present invention.

請參照圖13,發光二極體裝置200f大致上類似於發光二極體裝置200f,其主要差異在於:在靠近第一電極墊EP1的區域中,抗反射層ARL暴露出絕緣層IL’’之側面。Please refer to FIG. 13, the light emitting diode device 200f is substantially similar to the light emitting diode device 200f, the main difference is that: in the area close to the first electrode pad EP1, the anti-reflection layer ARL exposes the insulating layer IL'' side.

製造圖11A與圖11B的發光二極體裝置200f的製造流程大致上類似於製造圖7A與圖7B的發光二極體裝置200c,其差異說明如下。The manufacturing process of the light emitting diode device 200f in FIG. 11A and FIG. 11B is substantially similar to the manufacturing process of the light emitting diode device 200c in FIG. 7A and FIG. 7B , and the differences are explained as follows.

承續圖10K,請參照圖14A提供一暫時性基板TS與導電基板CS黏合,以減少發光二極體元件之應力及晶片翹曲問題,並蝕刻如圖10K中所示的未刻意摻雜的半導體層US。Continuing from FIG. 10K, please refer to FIG. 14A to provide a temporary substrate TS bonded to the conductive substrate CS to reduce the stress of the light-emitting diode element and wafer warpage, and etch the unintentionally doped as shown in FIG. 10K The semiconductor layer US.

請參照圖14B,將第一型半導體層SL1進行平坦化製程,其中平坦化製程例如是研磨製程,但不以此為限,其在進行平坦化製程中,可加入奈米大小等級的粒子以協助平坦化,於一實施例中,第一型半導體層SL1的粗糙度小於100微米,更佳地,第一型半導體層SL1的粗糙度小於1微米,但不以此為限。Referring to FIG. 14B , the first-type semiconductor layer SL1 is subjected to a planarization process, wherein the planarization process is, for example, a grinding process, but not limited thereto. During the planarization process, nanometer-sized particles can be added to To assist planarization, in one embodiment, the roughness of the first-type semiconductor layer SL1 is less than 100 microns, more preferably, the roughness of the first-type semiconductor layer SL1 is less than 1 micron, but not limited thereto.

請參照圖14C,對第一型半導體層SL1、部分第一電極E1、部分第一絕緣層IL1進行蝕刻製程,以使部分的第一電極E1以及部分的第一反射層RL1暴露,其中暴露的部分的第一電極E1的區域稱為電極墊設置區EPR,並且於此步驟的蝕刻製程例如是乾式蝕刻製程,但不以此為限。Referring to FIG. 14C, an etching process is performed on the first-type semiconductor layer SL1, part of the first electrode E1, and part of the first insulating layer IL1, so that part of the first electrode E1 and part of the first reflective layer RL1 are exposed. Part of the first electrode E1 is called the electrode pad disposition region EPR, and the etching process in this step is, for example, a dry etching process, but not limited thereto.

請參照圖14D,形成抗反射疊層ARSL。詳細來說,先形成抗反射疊層ARSL的絕緣層IL’’,其中絕緣層IL’’覆蓋第一反射層RL1、第一絕緣層IL1、第一電極E1、第一型半導體層SL1,並藉由蝕刻製程蝕刻局部的絕緣層IL’’以暴露出局部第一電極E1。接著形成抗反射疊層ARSL的抗反射層ARL,其中抗反射層ARL覆蓋絕緣層IL’’,並藉由蝕刻製程蝕刻局部的抗反射層ARL以暴露出局部第一電極E1。接著,形成絕緣層IL’,其中絕緣層IL’覆蓋抗反射層ARL與絕緣層IL’’ 並藉由蝕刻製程蝕刻局部的絕緣層IL’以暴露出局部第一電極E1。Referring to FIG. 14D, an anti-reflection layer ARSL is formed. In detail, the insulating layer IL'' of the anti-reflection stack ARSL is first formed, wherein the insulating layer IL'' covers the first reflective layer RL1, the first insulating layer IL1, the first electrode E1, and the first-type semiconductor layer SL1, and The partial insulating layer IL″ is etched by an etching process to expose the partial first electrode E1. Then an anti-reflection layer ARL of the anti-reflection stack ARSL is formed, wherein the anti-reflection layer ARL covers the insulating layer IL'', and a part of the anti-reflection layer ARL is etched by an etching process to expose a part of the first electrode E1. Next, an insulating layer IL' is formed, wherein the insulating layer IL' covers the anti-reflection layer ARL and the insulating layer IL'', and a part of the insulating layer IL' is etched by an etching process to expose a part of the first electrode E1.

請參照圖14E,形成第一電極墊EP1於電極墊設置區EPR,以使其於第一電極E1電性連接,其中形成第一電極墊EP1的方式為掀離製程(Lift-off Process)。Referring to FIG. 14E , the first electrode pad EP1 is formed in the electrode pad installation region EPR so as to be electrically connected to the first electrode E1 , wherein the method of forming the first electrode pad EP1 is a lift-off process.

應注意的是,所屬技術領域中具有通常知識者可依據圖14A至圖14E的製程進行微調,以得到如同圖13的發光二極體裝置200f,於此不再贅述。It should be noted that those skilled in the art can perform fine-tuning according to the manufacturing process shown in FIG. 14A to FIG. 14E to obtain the light emitting diode device 200f as shown in FIG. 13 , which will not be repeated here.

此外,需注意的是,在圖7B、圖8、圖9的發光二極體裝置200c~200e中,亦可選擇性地形成如同圖11B或圖13的抗反射疊層ARSL於磊晶疊層的上側。或者是,於圖11B或圖13的發光二極體裝置200f、200g中,可在第一型半導體層SL1形成如圖7B、圖8、圖9的粗化結構,本發明並不以此為限。In addition, it should be noted that in the light-emitting diode devices 200c~200e shown in FIG. 7B, FIG. 8, and FIG. on the upper side. Alternatively, in the light-emitting diode devices 200f and 200g in FIG. 11B or FIG. 13, the roughened structure as shown in FIG. 7B, FIG. 8, and FIG. 9 can be formed on the first-type semiconductor layer SL1. limit.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed above with the embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field may make some changes and modifications without departing from the spirit and scope of the present invention. The scope of protection of the present invention should be defined by the scope of the appended patent application.

100、100’、100a、100b、100c、100d、100e:發光二極體晶片 200、200a、200b、200c、200d、200e、200f、200g:發光二極體裝置 300、300a、300b:發光二極體模組 a、a’、a’’:粗化結構 A-A’、B-B’、C-C’、D-D’:剖面 ARL:抗反射層 ARS:抗反射疊層 BS1、BS2:底面 C:割痕 CCL1:第一電流傳導層 CCL2:第二電流傳導層 CBL:電流阻擋層 CBS:電路基板 CML1:第一連接金屬層 CML2:第二連接金屬層 CP:凹陷部 CS:承載基板 CW:承載晶圓 CYB:結晶球 d:間距 DB:固晶材料 E:邊緣 E1:第一電極 E2:第二電極 EL:發光層 EDP:電極部 EDP1:第一電極部 EDP2:第二電極部 EP1:第一電極墊 EP2:第二電極墊 EP3:第三電極墊 EP4:第四電極墊 EPR:電極墊設置區 ESL、ESLc、ESLd、ELSe:磊晶疊層 ECL:蝕刻阻擋層 FP:指部 GS:成長基板 GP:成長區塊 IL、IL’、IL’’:絕緣層 IL1:第一絕緣層 IL2:第二絕緣層 IL3:第三絕緣層 IL4:第四絕緣層 L1、L2:光束 MP:主體部 Mesa:平台部 O:開口 OCL:歐姆接觸層 PD:預設配置區 PS:週期性結構 PR:圖案化蝕刻阻擋層 PE1:第一定位元件 PE2:第二定位元件 PE3:第三定位元件 RL1:第一反射層 RL2:第二反射層 RL3:第三反射層 RS1、RS1a:第一反射疊層 RS2:第二反射疊層 RSLe:反射疊層 S1:第一表面 S2:第二表面 S3:表面 SS:側面 SD1:第一側 SD2:第二側 SL1:第一型半導體層 SL2:第二型半導體層 U:發光單元 US:未刻意摻雜的半導體層 UPS:非週期性之粗糙結構 Va、Vb、V1’~V4’:通孔 V1:第一通孔 V2:第二通孔 V3:第三通孔 V4:第四通孔 V5:第五通孔 V6:第六通孔 V7:第七通孔 WF、WFa:發光二極體晶圓 100, 100', 100a, 100b, 100c, 100d, 100e: light emitting diode chips 200, 200a, 200b, 200c, 200d, 200e, 200f, 200g: light emitting diode device 300, 300a, 300b: light emitting diode modules a, a', a'': coarse structure A-A', B-B', C-C', D-D': section ARL: anti-reflection layer ARS: anti-reflective laminate BS1, BS2: bottom surface C: Scratches CCL1: the first current conducting layer CCL2: Second current conducting layer CBL: current blocking layer CBS: circuit substrate CML1: the first connection metal layer CML2: the second connection metal layer CP: depression CS: carrier substrate CW: carrier wafer CYB: crystal ball d: spacing DB: Die Bonding Materials E: edge E1: first electrode E2: second electrode EL: light emitting layer EDP: electrode part EDP1: first electrode part EDP2: second electrode part EP1: First electrode pad EP2: Second electrode pad EP3: Third electrode pad EP4: Fourth electrode pad EPR: electrode pad setting area ESL, ESLc, ESLd, ELSe: epitaxy stack ECL: etch stop layer FP: finger GS: Growth Substrate GP: Growth block IL, IL', IL'': insulating layer IL1: first insulating layer IL2: Second insulating layer IL3: third insulating layer IL4: fourth insulating layer L1, L2: light beam MP: Main body Mesa: Platform Department O: open OCL: ohmic contact layer PD: default configuration area PS: periodic structure PR: Patterned etch stop layer PE1: the first positioning element PE2: Second positioning element PE3: The third positioning element RL1: the first reflective layer RL2: second reflective layer RL3: The third reflective layer RS1, RS1a: first reflective stack RS2: second reflective stack RSLe: reflective stack S1: first surface S2: second surface S3: surface SS: side SD1: First side SD2: Second side SL1: first type semiconductor layer SL2: Second type semiconductor layer U: light emitting unit US: Unintentionally doped semiconductor layer UPS: non-periodic rough structure Va, Vb, V1'~V4': through holes V1: the first via V2: the second through hole V3: The third via V4: The fourth through hole V5: fifth via V6: the sixth through hole V7: the seventh via WF, WFa: light emitting diode wafer

圖1A是本發明的一第一實施例的發光二極體晶片的上視示意圖。 圖1B是圖1A的發光二極體晶片的剖面示意圖。 圖1C是應用圖1A的發光二極體晶片的發光二極體裝置的剖面示意圖。 圖1D是應用圖1A的發光二極體晶片的發光二極體模組的剖面示意圖。 圖1E為圖1D的發光二極體模組的上視示意圖。 圖2A至圖2X為製造圖1A、圖1C、圖1D的發光二極體晶片、發光二極體裝置與發光二極體模組的流程圖。 圖3A是本發明的一第二實施例的發光二極體晶片的上視示意圖。 圖3B是圖3A的發光二極體晶片的剖面示意圖。 圖3C是應用圖3A的發光二極體晶片的發光二極體裝置的剖面示意圖。 圖3D是應用圖3A的發光二極體晶片的發光二極體模組的剖面示意圖。 圖3E為圖3D的發光二極體模組的上視示意圖。 圖4A至圖4Y為製造圖3A、圖3C、圖3D的發光二極體晶片、發光二極體裝置與發光二極體模組的流程圖。 圖5A是本發明的一第三實施例的發光二極體晶片的剖面示意圖。 圖5B是圖5A的發光二極體晶片的上視示意圖。 圖5C是應用圖5A的發光二極體晶片的發光二極體裝置的剖面示意圖。 圖5D是應用圖5A的發光二極體晶片的發光二極體模組的剖面示意圖。 圖5E為圖5D的發光二極體模組的上視示意圖。 圖6A至圖6S為製造圖5A、圖5C、圖5D的發光二極體晶片、發光二極體裝置與發光二極體模組的流程圖。 圖7A為本發明的一第四實施例的發光二極體裝置的剖面示意圖。 圖7B為圖7A的實施例的上視示意圖。 圖8與圖9分別為本發明的一第五實施例以及一第六實施例的發光二極體裝置的剖面示意圖。 圖10A至圖10S為製造圖7A與圖7B的發光二極體裝置的流程圖。 圖11A為本發明的一第七實施例的發光二極體裝置的剖面示意圖。 圖11B為圖11A的實施例的上視示意圖。 圖11C與圖11D為不同實施例的抗反射層的穿透頻譜。 圖12A與圖12B分別為應用圖11C、圖11D的抗反射層的發光二極體裝置與比較實施例的發光二極體裝置的光學效果比較圖。 圖13為本發明的一第八實施例的發光二極體裝置的剖面示意圖。 圖14A至圖14E為製造圖11A至圖11B的發光二極體裝置的流程圖。 FIG. 1A is a schematic top view of a light emitting diode chip according to a first embodiment of the present invention. FIG. 1B is a schematic cross-sectional view of the LED wafer in FIG. 1A . FIG. 1C is a schematic cross-sectional view of a light emitting diode device using the light emitting diode wafer shown in FIG. 1A . FIG. 1D is a schematic cross-sectional view of a light emitting diode module using the light emitting diode chip shown in FIG. 1A . FIG. 1E is a schematic top view of the light emitting diode module shown in FIG. 1D . 2A to 2X are flowcharts of manufacturing the LED wafer, LED device, and LED module shown in FIG. 1A , FIG. 1C , and FIG. 1D . FIG. 3A is a schematic top view of a light-emitting diode chip according to a second embodiment of the present invention. FIG. 3B is a schematic cross-sectional view of the LED wafer in FIG. 3A . FIG. 3C is a schematic cross-sectional view of an LED device using the LED wafer shown in FIG. 3A . FIG. 3D is a schematic cross-sectional view of a light emitting diode module using the light emitting diode chip shown in FIG. 3A . FIG. 3E is a schematic top view of the light emitting diode module shown in FIG. 3D . 4A to 4Y are flowcharts of manufacturing the LED wafer, LED device, and LED module shown in FIG. 3A , FIG. 3C , and FIG. 3D . 5A is a schematic cross-sectional view of a light-emitting diode chip according to a third embodiment of the present invention. FIG. 5B is a schematic top view of the LED chip in FIG. 5A . FIG. 5C is a schematic cross-sectional view of a light emitting diode device using the light emitting diode wafer shown in FIG. 5A . FIG. 5D is a schematic cross-sectional view of a light emitting diode module using the light emitting diode chip shown in FIG. 5A . FIG. 5E is a schematic top view of the light emitting diode module shown in FIG. 5D . 6A to 6S are flowcharts of manufacturing the LED wafer, LED device, and LED module shown in FIG. 5A , FIG. 5C , and FIG. 5D . 7A is a schematic cross-sectional view of a light emitting diode device according to a fourth embodiment of the present invention. FIG. 7B is a schematic top view of the embodiment of FIG. 7A . 8 and 9 are schematic cross-sectional views of light-emitting diode devices according to a fifth embodiment and a sixth embodiment of the present invention, respectively. 10A to 10S are flowcharts of manufacturing the light emitting diode device shown in FIG. 7A and FIG. 7B . 11A is a schematic cross-sectional view of a light-emitting diode device according to a seventh embodiment of the present invention. FIG. 11B is a schematic top view of the embodiment of FIG. 11A . FIG. 11C and FIG. 11D are transmission spectra of anti-reflection layers of different embodiments. FIG. 12A and FIG. 12B are comparison diagrams of the optical effects of the light emitting diode device applying the anti-reflection layer of FIG. 11C and FIG. 11D and the light emitting diode device of the comparative example, respectively. FIG. 13 is a schematic cross-sectional view of a light-emitting diode device according to an eighth embodiment of the present invention. 14A to 14E are flowcharts of manufacturing the light emitting diode device of FIGS. 11A to 11B .

100:發光二極體晶片 100: light emitting diode chip

CBL:電流阻擋層 CBL: current blocking layer

CML1:第一連接金屬層 CML1: the first connection metal layer

CP:凹陷部 CP: depression

E1:第一電極 E1: first electrode

E2:第二電極 E2: second electrode

EL:發光層 EL: light emitting layer

EDP:電極部 EDP: electrode part

ESL:磊晶疊層 ESL: epitaxial stack

ECL:蝕刻阻擋層 ECL: etch stop layer

FP:指部 FP: finger

GS:成長基板 GS: Growth Substrate

IL1:第一絕緣層 IL1: first insulating layer

IL2:第二絕緣層 IL2: Second insulating layer

L1、L2:光束 L1, L2: light beam

MP:主體部 MP: Main body

Mesa:平台部 Mesa: Platform Department

OCL:歐姆接觸層 OCL: ohmic contact layer

RL1:第一反射層 RL1: the first reflective layer

RS1:第一反射疊層 RS1: first reflective stack

SD1:第一側 SD1: First side

SD2:第二側 SD2: Second side

SL1:第一型半導體層 SL1: first type semiconductor layer

SL2:第二型半導體層 SL2: Second type semiconductor layer

V1:第一通孔 V1: the first via

V2:第二通孔 V2: the second through hole

V3:第三通孔 V3: The third via

Claims (18)

一種發光二極體晶片,包括: 一磊晶疊層,包括一第一型半導體層、一發光層、一第二型半導體層以及一未刻意摻雜的半導體層, 其中,該發光層位於該第一型半導體層與該第二型半導體層之間,該第一型半導體層位於該未刻意摻雜的半導體層與該發光層之間,該第一型半導體層摻雜有一第一型載子,該第二型半導體層摻雜有一第二型載子,該第一型載子電性不同於該第二型載子的電性, 其中,在該磊晶疊層中,至少該未刻意摻雜的半導體層具有與該發光層重疊設置的粗化結構; 一第一電極,與該第一型半導體層電性連接;以及 一第二電極,與該第二型半導體層電性連接。 A light emitting diode chip, comprising: An epitaxial stack, including a first-type semiconductor layer, a light-emitting layer, a second-type semiconductor layer and an unintentionally doped semiconductor layer, Wherein, the light-emitting layer is located between the first-type semiconductor layer and the second-type semiconductor layer, the first-type semiconductor layer is located between the unintentionally doped semiconductor layer and the light-emitting layer, and the first-type semiconductor layer Doped with a first-type carrier, the second-type semiconductor layer is doped with a second-type carrier, the first-type carrier is different in electrical property from the second-type carrier, Wherein, in the epitaxial stack, at least the unintentionally doped semiconductor layer has a roughened structure overlapping with the light-emitting layer; a first electrode electrically connected to the first type semiconductor layer; and A second electrode is electrically connected with the second type semiconductor layer. 如請求項1所述的發光二極體晶片,其中,在該磊晶疊層中,該第一型半導體層更具有該發光層重疊設置的粗化結構。The light-emitting diode wafer according to claim 1, wherein, in the epitaxial stack, the first-type semiconductor layer further has a roughened structure in which the light-emitting layer is overlapped. 如請求項1所述的發光二極體晶片,其中,該發光層具有相對的一第一側與一第二側,該第一型半導體層與該未刻意摻雜的半導體層位於該第一側,且該第二型半導體層、該第一電極與該第二電極位於該第二側。The light emitting diode wafer as claimed in claim 1, wherein the light emitting layer has a first side and a second side opposite to each other, and the first type semiconductor layer and the unintentionally doped semiconductor layer are located on the first side side, and the second type semiconductor layer, the first electrode and the second electrode are located on the second side. 如請求項3所述的發光二極體晶片,更包括一反射疊層,該反射疊層設置於該第二側且位於該第二型半導體層上,且該反射疊層更包括一第一絕緣層、一第一反射層、一第二反射層以及一第二絕緣層, 其中, 該第一絕緣層設置於該第一型半導體層與該第一反射層之間, 該第二反射層設置於該第一反射層與該第二絕緣層之間。 The light-emitting diode chip as claimed in claim 3, further comprising a reflective stack disposed on the second side and on the second-type semiconductor layer, and the reflective stack further comprises a first an insulating layer, a first reflective layer, a second reflective layer and a second insulating layer, in, The first insulating layer is disposed between the first type semiconductor layer and the first reflective layer, The second reflective layer is disposed between the first reflective layer and the second insulating layer. 如請求項4所述的發光二極體晶片,其中, 該第一反射層於該第一型半導體層上的正投影為一第一正投影, 該第二反射層於該第一型半導體層上的正投影為一第二正投影, 該第二電極於該第一型半導體層上的正投影為一第三正投影, 其中該第三正投影與該第一正投影及該第二正投影錯位。 The light emitting diode wafer as claimed in item 4, wherein, The orthographic projection of the first reflection layer on the first type semiconductor layer is a first orthographic projection, The orthographic projection of the second reflection layer on the first type semiconductor layer is a second orthographic projection, The orthographic projection of the second electrode on the first-type semiconductor layer is a third orthographic projection, Wherein the third orthographic projection is misaligned with the first orthographic projection and the second orthographic projection. 如請求項3所述的發光二極體晶片,更包括:一第三絕緣層,設置於該第一側且位於該未刻意摻雜的半導體層上,且該第三絕緣層具有該發光層重疊設置的粗化結構。The light-emitting diode wafer as claimed in claim 3, further comprising: a third insulating layer disposed on the first side and on the unintentionally doped semiconductor layer, and the third insulating layer has the light-emitting layer Coarsening structure for overlapping settings. 如請求項1所述的發光二極體晶片,其中,該第二電極具有多個彼此分離的電極部。The light emitting diode wafer as claimed in claim 1, wherein the second electrode has a plurality of electrode portions separated from each other. 如請求項1所述的發光二極體晶片,其中,該第一型載子為N型載子,且該第二型載子為P型載子。The light emitting diode wafer as claimed in claim 1, wherein the first type carriers are N type carriers, and the second type carriers are P type carriers. 一種發光二極體裝置,包括: 一發光二極體晶片,包括: 一磊晶疊層,包括一第一型半導體層、一發光層、一第二型半導體層以及一未刻意摻雜的半導體層, 其中,該發光層位於該第一型半導體層與該第二型半導體層之間,該第一型半導體層位於該未刻意摻雜的半導體層與該發光層之間,該第一型半導體層摻雜有一第一型載子,該第二型半導體層摻雜有一第二型載子,該第一型載子電性不同於該第二型載子的電性, 其中,在該磊晶疊層中,至少該未刻意摻雜的半導體層具有與該發光層重疊設置的粗化結構; 一第一電極,與該第一型半導體層電性連接;以及 一第二電極,與該第二型半導體層電性連接; 一第一電極墊,設置於該發光二極體晶片的一側,且與該第一電極電性連接; 一承載基板,設置於該發光二極體晶片的另一側,且與該第二電極電性連接。 A light emitting diode device comprising: A light emitting diode chip, comprising: An epitaxial stack, including a first-type semiconductor layer, a light-emitting layer, a second-type semiconductor layer and an unintentionally doped semiconductor layer, Wherein, the light-emitting layer is located between the first-type semiconductor layer and the second-type semiconductor layer, the first-type semiconductor layer is located between the unintentionally doped semiconductor layer and the light-emitting layer, and the first-type semiconductor layer Doped with a first-type carrier, the second-type semiconductor layer is doped with a second-type carrier, the first-type carrier is different in electrical property from the second-type carrier, Wherein, in the epitaxial stack, at least the unintentionally doped semiconductor layer has a roughened structure overlapping with the light-emitting layer; a first electrode electrically connected to the first type semiconductor layer; and a second electrode electrically connected to the second-type semiconductor layer; a first electrode pad, disposed on one side of the LED chip, and electrically connected to the first electrode; A carrier substrate is arranged on the other side of the light-emitting diode chip and is electrically connected with the second electrode. 如請求項9所述的發光二極體裝置,其中,在該磊晶疊層中,該第一型半導體層更具有該發光層重疊設置的粗化結構。The light-emitting diode device as claimed in claim 9, wherein, in the epitaxial stack, the first-type semiconductor layer further has a roughened structure in which the light-emitting layer is overlapped. 如請求項9所述的發光二極體裝置,其中,該發光層具有相對的一第一側與一第二側,該第一型半導體層與該未刻意摻雜的半導體層位於該第一側,且該第二型半導體層、該第一電極與該第二電極位於該第二側。The light-emitting diode device as claimed in claim 9, wherein the light-emitting layer has a first side and a second side opposite to each other, and the first-type semiconductor layer and the unintentionally doped semiconductor layer are located on the first side side, and the second type semiconductor layer, the first electrode and the second electrode are located on the second side. 如請求項11所述的發光二極體裝置,其中該發光二極體晶片更包括一反射疊層,該反射疊層設置於該第二側且位於該第二型半導體層上,且該反射疊層更包括一第一絕緣層、一第一反射層、一第二反射層以及一第二絕緣層, 其中, 該第一絕緣層設置於該第一型半導體層與該第一反射層之間, 該第二反射層設置於該第一反射層與第二絕緣層之間。 The light-emitting diode device as claimed in claim 11, wherein the light-emitting diode wafer further includes a reflective stack, the reflective stack is disposed on the second side and on the second-type semiconductor layer, and the reflective The laminate further includes a first insulating layer, a first reflective layer, a second reflective layer and a second insulating layer, in, The first insulating layer is disposed between the first type semiconductor layer and the first reflective layer, The second reflective layer is disposed between the first reflective layer and the second insulating layer. 如請求項12所述的發光二極體裝置,其中, 該第一反射層於該第一型半導體層上的正投影為一第一正投影, 該第二反射層於該第一型半導體層上的正投影為一第二正投影, 該第二電極於該第一型半導體層上的正投影為一第三正投影, 其中該第三正投影與該第一正投影及該第二正投影錯位。 The light emitting diode device as claimed in claim 12, wherein, The orthographic projection of the first reflection layer on the first type semiconductor layer is a first orthographic projection, The orthographic projection of the second reflection layer on the first type semiconductor layer is a second orthographic projection, The orthographic projection of the second electrode on the first-type semiconductor layer is a third orthographic projection, Wherein the third orthographic projection is misaligned with the first orthographic projection and the second orthographic projection. 如請求項11所述的發光二極體裝置,更包括:一第三絕緣層,設置於該第一側且位於該未刻意摻雜的半導體層上,且該第三絕緣層具有該發光層重疊設置的粗化結構。The light emitting diode device as claimed in claim 11, further comprising: a third insulating layer disposed on the first side and on the unintentionally doped semiconductor layer, and the third insulating layer has the light emitting layer Coarsening structure for overlapping settings. 如請求項9所述的發光二極體裝置,其中,該第二電極具有多個彼此分離的電極部。The light emitting diode device as claimed in claim 9, wherein the second electrode has a plurality of electrode parts separated from each other. 如請求項9所述的發光二極體裝置,其中,該第一型載子為N型載子,且該第二型載子為P型載子The light emitting diode device according to claim 9, wherein the first type carrier is an N type carrier, and the second type carrier is a P type carrier 如請求項9所述的發光二極體裝置,更包括一第二電極墊,其中該承載基板具有相對的一第一表面與一第二表面,該發光二極體晶片與該第一電極墊設置於該第一表面上,該第二電極墊設置於該第二表面上。The light emitting diode device as claimed in claim 9, further comprising a second electrode pad, wherein the carrier substrate has a first surface and a second surface opposite to each other, the light emitting diode chip and the first electrode pad It is arranged on the first surface, and the second electrode pad is arranged on the second surface. 如請求項9所述的發光二極體裝置,其中該承載基板為一導電基板。The light emitting diode device as claimed in claim 9, wherein the carrier substrate is a conductive substrate.
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