TW202314076A - 離散纖維填料簇及其製造方法 - Google Patents
離散纖維填料簇及其製造方法 Download PDFInfo
- Publication number
- TW202314076A TW202314076A TW111122705A TW111122705A TW202314076A TW 202314076 A TW202314076 A TW 202314076A TW 111122705 A TW111122705 A TW 111122705A TW 111122705 A TW111122705 A TW 111122705A TW 202314076 A TW202314076 A TW 202314076A
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- Prior art keywords
- fibers
- bundle
- discrete
- fiber
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Links
- 238000000034 method Methods 0.000 title claims description 127
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 239000000835 fiber Substances 0.000 claims abstract description 1077
- 239000012765 fibrous filler Substances 0.000 claims description 155
- 238000012856 packing Methods 0.000 claims description 136
- 239000000945 filler Substances 0.000 claims description 93
- 239000000463 material Substances 0.000 claims description 78
- -1 polypropylene Polymers 0.000 claims description 66
- 238000011049 filling Methods 0.000 claims description 44
- 238000002156 mixing Methods 0.000 claims description 39
- 229920000728 polyester Polymers 0.000 claims description 34
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 34
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 34
- 229920001634 Copolyester Polymers 0.000 claims description 17
- 229920000297 Rayon Polymers 0.000 claims description 16
- 229920002215 polytrimethylene terephthalate Polymers 0.000 claims description 16
- 229920000747 poly(lactic acid) Polymers 0.000 claims description 13
- 238000011282 treatment Methods 0.000 claims description 13
- 229920001485 poly(butyl acrylate) polymer Polymers 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 11
- 239000004626 polylactic acid Substances 0.000 claims description 11
- 239000004677 Nylon Substances 0.000 claims description 10
- 239000004952 Polyamide Substances 0.000 claims description 10
- 229920001778 nylon Polymers 0.000 claims description 10
- 229920002647 polyamide Polymers 0.000 claims description 10
- 229920001296 polysiloxane Polymers 0.000 claims description 10
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims description 8
- 229920000433 Lyocell Polymers 0.000 claims description 8
- 239000004743 Polypropylene Substances 0.000 claims description 8
- 229920002334 Spandex Polymers 0.000 claims description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 8
- 229920003235 aromatic polyamide Polymers 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 8
- 229920000098 polyolefin Polymers 0.000 claims description 8
- 229920001155 polypropylene Polymers 0.000 claims description 8
- 239000002964 rayon Substances 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 7
- 239000004759 spandex Substances 0.000 claims description 7
- 238000012545 processing Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 239000002223 garnet Substances 0.000 claims description 3
- CAWGQUPKYLTTNX-UHFFFAOYSA-N 3,4,5,6-tetrahydro-2,7-benzodioxecine-1,8-dione Chemical compound O=C1OCCCCOC(=O)C2=CC=CC=C12 CAWGQUPKYLTTNX-UHFFFAOYSA-N 0.000 claims 1
- 238000007664 blowing Methods 0.000 description 10
- 229920001707 polybutylene terephthalate Polymers 0.000 description 10
- 229920002994 synthetic fiber Polymers 0.000 description 10
- 239000000126 substance Substances 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 7
- 230000006378 damage Effects 0.000 description 7
- 238000009413 insulation Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 229920001059 synthetic polymer Polymers 0.000 description 7
- 239000004753 textile Substances 0.000 description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- 239000012510 hollow fiber Substances 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 229910052710 silicon Inorganic materials 0.000 description 6
- 239000010703 silicon Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 210000003746 feather Anatomy 0.000 description 5
- 229920005594 polymer fiber Polymers 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 241000272814 Anser sp. Species 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- 230000006870 function Effects 0.000 description 4
- 238000000227 grinding Methods 0.000 description 4
- 241000272525 Anas platyrhynchos Species 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000000071 blow moulding Methods 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000007792 addition Methods 0.000 description 2
- 239000004760 aramid Substances 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 239000004205 dimethyl polysiloxane Substances 0.000 description 2
- 235000013870 dimethyl polysiloxane Nutrition 0.000 description 2
- 239000002019 doping agent Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 description 1
- 229920000571 Nylon 11 Polymers 0.000 description 1
- 229920001007 Nylon 4 Polymers 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- RFOAUKUDIHSTHA-UHFFFAOYSA-N O=C1OCC2CCCCC2COC(=O)C2=CC=C1C=C2 Chemical group O=C1OCC2CCCCC2COC(=O)C2=CC=C1C=C2 RFOAUKUDIHSTHA-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical class [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000004964 aerogel Substances 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 229920001222 biopolymer Polymers 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001739 density measurement Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 150000002148 esters Chemical group 0.000 description 1
- 238000007306 functionalization reaction Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000013532 laser treatment Methods 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002074 melt spinning Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000003094 microcapsule Substances 0.000 description 1
- 230000003278 mimic effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 125000005609 naphthenate group Chemical group 0.000 description 1
- 125000005474 octanoate group Chemical class 0.000 description 1
- 125000005375 organosiloxane group Chemical group 0.000 description 1
- 239000005014 poly(hydroxyalkanoate) Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000013557 residual solvent Substances 0.000 description 1
- 239000004447 silicone coating Substances 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/02—Cotton wool; Wadding
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Artificial Filaments (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US202163211792P | 2021-06-17 | 2021-06-17 | |
| US63/211,792 | 2021-06-17 | ||
| US202163264426P | 2021-11-22 | 2021-11-22 | |
| US63/264,426 | 2021-11-22 | ||
| US202263362484P | 2022-04-05 | 2022-04-05 | |
| US63/362,484 | 2022-04-05 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TW202314076A true TW202314076A (zh) | 2023-04-01 |
Family
ID=83049720
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW111122705A TW202314076A (zh) | 2021-06-17 | 2022-06-17 | 離散纖維填料簇及其製造方法 |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP4355941A1 (fr) |
| KR (1) | KR20240021962A (fr) |
| CA (1) | CA3222998A1 (fr) |
| TW (1) | TW202314076A (fr) |
| WO (1) | WO2022266463A1 (fr) |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3454422A (en) | 1964-03-13 | 1969-07-08 | Du Pont | Organopolysiloxane coated filling materials and the production thereof |
| JPS5756558A (en) * | 1980-09-16 | 1982-04-05 | Kuraray Co | Padding material and production thereof |
| US4618531A (en) | 1985-05-15 | 1986-10-21 | E. I. Du Pont De Nemours And Company | Polyester fiberfill and process |
| US4794038A (en) | 1985-05-15 | 1988-12-27 | E. I. Du Pont De Nemours And Company | Polyester fiberfill |
| JPS5925786A (ja) * | 1982-08-02 | 1984-02-09 | 株式会社クラレ | 詰物用材料の製造法 |
| US5851665A (en) | 1996-06-28 | 1998-12-22 | E. I. Du Pont De Nemours And Company | Fiberfill structure |
| JP2912914B1 (ja) * | 1998-06-08 | 1999-06-28 | 岐阜県 | 繊維強化基材及びその製造方法並びに繊維強化材料及びその製造方法 |
| US6329051B1 (en) | 1999-04-27 | 2001-12-11 | Albany International Corp. | Blowable insulation clusters |
| US6613431B1 (en) | 2002-02-22 | 2003-09-02 | Albany International Corp. | Micro denier fiber fill insulation |
| KR20140135995A (ko) * | 2012-02-24 | 2014-11-27 | 라르센 프로덕션 에이피에스 | 섬유 솜의 제조방법 |
| RU2670531C1 (ru) | 2015-09-29 | 2018-10-23 | Прималофт, Инк. | Вдуваемый изоляционный материал из флокул и способ его изготовления |
| RU2728194C2 (ru) | 2015-11-17 | 2020-07-28 | Прималофт, Инк. | Синтетическое волокно, содержащее аэрогель и полимерный материал, и способы его изготовления и изделия, его содержащие |
| EP3710620A1 (fr) | 2017-11-15 | 2020-09-23 | PrimaLoft, Inc. | Fibre synthétique à densité réduite utilisant des microcapsules creuses |
-
2022
- 2022-06-17 EP EP22758288.9A patent/EP4355941A1/fr active Pending
- 2022-06-17 CA CA3222998A patent/CA3222998A1/fr active Pending
- 2022-06-17 KR KR1020247001710A patent/KR20240021962A/ko unknown
- 2022-06-17 TW TW111122705A patent/TW202314076A/zh unknown
- 2022-06-17 WO PCT/US2022/034022 patent/WO2022266463A1/fr active Application Filing
Also Published As
| Publication number | Publication date |
|---|---|
| WO2022266463A1 (fr) | 2022-12-22 |
| KR20240021962A (ko) | 2024-02-19 |
| EP4355941A1 (fr) | 2024-04-24 |
| CA3222998A1 (fr) | 2022-12-22 |
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