TW202221341A - Handler, tester, and testing equipment - Google Patents
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本發明提供一種可應用於測試作業機、測試機及測試設備,以提高機台與測試機之組裝準確性及組裝便利性之校正單元。The present invention provides a calibration unit which can be applied to a test work machine, a test machine and a test equipment to improve the assembly accuracy and assembly convenience of the machine and the test machine.
在現今,電子元件測試設備包含測試作業機及測試機,測試機依作業需求,而供裝配具不同數量測試座之測試器,於測試作業前,將測試機組裝於測試作業機之機台下方,以使測試器承置及測試電子元件。At present, electronic component testing equipment includes a test machine and a test machine. The test machine is equipped with testers with different numbers of test seats according to the operation needs. Before the test operation, the test machine is assembled under the machine table of the test machine , so that the tester can hold and test electronic components.
請參閱圖1,測試作業機10於機台11之測試區設有通孔12,並於底面設置定位機構,定位機構具有複數個導接件131及複數個卡掣件132,測試機20於承板21設置複數個承掣件22及測試器,測試器包含電性連接之電路板23及測試座24,測試座24供承置及測試電子元件,測試機20另於承板21相對應複數個導接件131之位置設有複數個接合件25;於測試作業前,工作人員將測試機20移動至測試作業機10之機台11下方,並以目測方式將測試機20之複數個接合件25對位接合於機台11之複數個導接件131,再利用定位機構之複數個卡掣件132卡掣測試機20之複數個承掣件22,將測試機20定位於機台11之測試區下方,使複數個測試座24穿置於機台11之通孔12,以供執行測試電子元件作業。Please refer to FIG. 1 , the
然,測試座24具有複數個探針以供電性接觸電子元件之複數個接點,若其一探針無法確實接觸接點,將會影響電子元件之測試良率;惟目前測試機20之組裝作業,工作人員僅以目視方式將測試機20裝配於測試作業機10之機台11下方,並無法確保測試機20與機台11之組裝平行度,易因測試機20微傾裝配於機台11,導致測試機20上之測試座24呈傾斜配置,以致測試座24之探針無法確實接觸電子元件之接點,進而影響電子元件之測試良率,尤其電子元件日趨微小化,測試機20之傾斜組裝將顯著地影響測試品質。Of course, the
再者,由於測試機20體積龐大,且裝配於機台11下方,複數個導接件131又分別設置於機台11底面之前半部及後半部,工作人員必須於非常狹小且昏暗之空間中,以目視方式耗時將測試機20之複數個接合件25作多次調整對位機台11之複數個導接件131,方可組裝測試機20及機台11,不僅組裝耗時而無法提高組裝效能,更可能因為人工目視組裝時之多次調整對位而碰撞損傷接合件25或導接件131,以致影響日後測試機20之組裝定位平穩性。Furthermore, since the
本發明之目的一,提供一種測試作業機,包含機台及校正單元,機台設有測試區,以供容置測試器,測試器對電子元件執行測試作業,校正單元於機台之測試區底面設有複數個距離感測器,複數個距離感測器感測複數個不同位置之基準工位的距離值是否相同,以供檢知複數個基準工位與機台的平行度,可即時校正機台或複數個基準工位的裝配角度,進而提高測試作業機之組裝效能。The first objective of the present invention is to provide a testing machine, including a machine and a calibration unit. The machine is provided with a test area for accommodating a tester. The tester performs testing operations on electronic components, and the calibration unit is located in the test area of the machine. There are a plurality of distance sensors on the bottom surface, and the plurality of distance sensors sense whether the distance values of the reference stations at different positions are the same, so as to detect the parallelism of the reference stations and the machine, which can be used in real time. Correct the assembly angle of the machine or multiple reference stations, thereby improving the assembly performance of the test machine.
本發明之目的二,提供一種測試機,包含承板及校正單元,承板供裝配測試器,校正單元於承板設有複數個距離感測器,複數個距離感測器感測複數個不同位置之基準工位的距離值是否相同,以供檢知複數個基準工位與承板的平行度,可即時校正承板或複數個基準工位的裝配角度,進而提高測試機之組裝效能。The second objective of the present invention is to provide a testing machine, which includes a support plate and a calibration unit, the support plate is used for assembling a tester, the calibration unit is provided with a plurality of distance sensors on the support plate, and the plurality of distance sensors sense a plurality of different distances. Whether the distance values of the reference stations of the position are the same, it is used to check the parallelism of multiple reference stations and the support plate, and the assembly angle of the support plate or multiple reference stations can be corrected in real time, thereby improving the assembly efficiency of the testing machine.
本發明之目的三,提供一種測試設備,包含測試作業機、測試機及校正單元,測試作業機於機台設有測試區,測試機設有承板,校正單元設有複數個距離感測器及複數個基準工位,複數個距離感測器裝配於機台與承板之其中一者,複數個基準工位設於機台或承板之其中另一者,並相對於複數個距離感測器,於測試機裝配於測試作業機之前,利用校正單元之複數個距離感測器感測複數個不同位置之基準工位的距離值是否相同,以迅速檢知機台與承板是否保持平行,可即時校正調整測試機之組裝平行度,進而提高組裝效能。The third objective of the present invention is to provide a test equipment, including a test machine, a test machine and a calibration unit. The test machine is provided with a test area on the machine table, the test machine is provided with a support plate, and the calibration unit is provided with a plurality of distance sensors and a plurality of reference stations, a plurality of distance sensors are assembled on one of the machine table and the support plate, and a plurality of reference stations are set on the other of the machine table or the support plate, and are relative to the plurality of distance sensors A tester, before the test machine is assembled on the test work machine, uses a plurality of distance sensors of the calibration unit to sense whether the distance values of a plurality of reference stations at different positions are the same, so as to quickly detect whether the machine table and the support plate are maintained. Parallel, the parallelism of the assembly of the testing machine can be corrected and adjusted in real time, thereby improving the assembly efficiency.
本發明之目的四,提供一種校正單元,其於複數個基準工位設有複數個標記部件,利用複數個距離感測器感測複數個標記部件之位置,以利迅速校正測試機或測試作業機之組裝位置,進而提高組裝效能。The fourth object of the present invention is to provide a calibration unit, which is provided with a plurality of marking components at a plurality of reference stations, and uses a plurality of distance sensors to sense the positions of the plurality of marking components, so as to facilitate the rapid calibration of the testing machine or the testing operation. The assembly position of the machine, thereby improving the assembly efficiency.
本發明之目的五,提供一種校正單元,其利用複數個距離感測器感測複數個標記部件之位置,以利校正測試機或測試作業機之組裝位置,毋須以測試機之接合件多次碰撞接觸而調整對位機台之承接件,可有效防止接合件或承接件損傷,進而延長使用壽命及利於日後測試機組裝定位平穩性。The fifth object of the present invention is to provide a calibration unit, which utilizes a plurality of distance sensors to sense the positions of a plurality of marking components, so as to facilitate the calibration of the assembly position of the testing machine or the testing machine, without using the joints of the testing machine multiple times. Adjusting the receiving parts of the alignment machine by collision and contact can effectively prevent the damage of the connecting parts or the receiving parts, thereby prolonging the service life and facilitating the stability of the assembly and positioning of the test machine in the future.
為使 貴審查委員對本發明作更進一步之瞭解,茲舉一較佳實施例並配合圖式,詳述如後:In order to make your examiners further understand the present invention, hereby give a preferred embodiment and cooperate with the drawings, the details are as follows:
請參閱圖2、3,本發明第一實施例,揭示一種測試作業機30包含機台31及校正單元,機台31設有測試區,校正單元於機台31之測試區底面設有複數個距離感測器,複數個距離感測器感測複數個不同位置之基準工位,以檢知複數個基準工位之距離值,而供校正複數個基準工位與機台31的平行度。Referring to FIGS. 2 and 3 , the first embodiment of the present invention discloses a
更進一步,本發明測試作業機30於機台31配置供料裝置32、收料裝置33、輸送裝置、校正單元及中央控制裝置(圖未示出),機台31設有至少一測試區,供料裝置32設有至少一容納待測電子元件之供料承置器,收料裝置33設有至少一容納已測電子元件之收料承置器,輸送裝置設有至少一移料器,以供移載電子元件,於本實施例,輸送裝置設有第一移料器341於供料裝置32取出待測之電子元件,並將待測電子元件移載至第一載台342,第一載台342以供移載待測之電子元件至測試區,並以第二載台343載送已測之電子元件,第二移料器344於測試區、第一載台342及第二載台343移載待測電子元件及已測電子元件
,第三移料器345將第二載台343之已測電子元件移載至收料裝置33收置;中央控制裝置以供控制及整合各裝置作動,而執行自動化作業,達到提升作業效能之實用效益。
Furthermore, the
另,機台31於測試區開設通孔311,並於通孔311之底面周側設有至少一導接件及至少一定位件,更進一步,導接件可為導銷或卡槽,定位件可為卡塊或栓具;於本實施例,機台31於測試區之通孔311底面周側設有定位機構,定位機構設有複數個第一導接件351、複數個第二導接件352及複數個定位件353,第一導接件351為導銷,第二導接件352為卡槽,複數個定位件353由驅動源驅動作X方向位移。In addition, the machine table 31 has a through
校正單元於機台31之測試區底面設有複數個距離感測器,複數個距離感測器感測複數個不同位置之基準工位的距離值是否相同,以供檢知複數個基準工位與機台31的平行度,可即時校正機台31或複數個基準工位的裝配角度。The calibration unit is provided with a plurality of distance sensors on the bottom surface of the test area of the
更進一步,距離感測器可為雷射距離感測器,距離感測器之投光部可朝向基準工位,或依作業需求搭配反射鏡使用,例如距離感測器之投光部朝向反射鏡,並經由反射鏡將光線反射至基準工位。Furthermore, the distance sensor can be a laser distance sensor, and the light projection part of the distance sensor can be directed towards the reference station, or it can be used with a reflector according to operational requirements, for example, the light projection part of the distance sensor can be directed towards the reflection mirror, and reflect the light to the reference station through the mirror.
校正單元之基準工位設於待檢知物 (如測試機、地面或桌面)相對於距離感測器之任一部位,例如基準工位可位於測試機之承板,於待檢知物位於機台31之測試區下方時,以供距離感測器感測待檢知物之基準工位的距離。The reference station of the calibration unit is located at any part of the object to be inspected (such as the testing machine, the ground or the desktop) relative to the distance sensor. For example, the reference station can be located on the support plate of the testing machine. When the test area of the
更進一步,距離感測器可依作業需求,而裝配於機台31之底面或位於機台31底面之任一元件,例如距離感測器可裝配於機台31底面之定位機構,不受限於本實施例。Furthermore, the distance sensor can be installed on the bottom surface of the machine table 31 or any element located on the bottom surface of the machine table 31 according to the operation requirements. in this embodiment.
更進一步,距離感測器可依作業需求,而固設於機台31底面或可移動於機台31底面,例如距離感測器可配置於一調整器(圖未示出),利用調整器帶動距離感測器作至少一方向位移,以調整距離感測器之使用位置。Furthermore, the distance sensor can be fixed on the bottom surface of the machine table 31 or can be moved on the bottom surface of the machine table 31 according to the operation requirements. The distance sensor is driven to move in at least one direction to adjust the use position of the distance sensor.
更進一步,校正單元設有處理器,以接收複數個距離感測器所傳輸之感測資料,以判別複數個基準工位與機台31是否保持相同距離,處理器連接至少一顯示器,以顯示感測資料。Further, the calibration unit is provided with a processor to receive the sensing data transmitted by the plurality of distance sensors to determine whether the plurality of reference stations and the
於本實施例,校正單元於機台31之測試區底面,且位於通孔311之周側設有複數個距離感測器36,距離感測器36具有投光部361,並為一雷射距離感測器,距離感測器36之投光部361朝向基準工位,亦即距離感測器36之投光部361朝向下方,以便對位於機台31下方之基準工位投射光線。In this embodiment, the calibration unit is provided with a plurality of
請參閱圖2、3、4,本發明測試作業機30應用於組裝一為測試機40之物件,測試機40具有承板41,承板41之台座42供裝配測試器,測試器包含電性連接之電路板43及具探針之測試座44,電路板43電性連接測試機40,測試座44供承置及測試電子元件,測試機40另於承板41相對應測試作業機30之第一導接件351及第二導接件352的位置配置第一接合件451及第二接合件452,定位機構於台座42相對應定位件353之位置設有擋掣件453;工作人員將體積大之測試機40移動至測試作業機30之機台31下方,並令測試器相對於機台31測試區之通孔311,由於測試機40之承板41位於校正單元之複數個距離感測器36的檢知路徑,校正單元可以承板41相對應複數個距離感測器36之位置作為複數個基準工位A。Please refer to FIGS. 2 , 3 and 4 . The
於校正時,校正單元以複數個距離感測器36依檢知路徑朝向下方對測試機40之承板41上的複數個基準工位A投射光線,由於複數個距離感測器36位於機台31底面之複數個不同位置(例如前半部及後半部),即可感測到承板41複數個不同位置之基準工位A的距離值,若複數個距離感測器36感測之複數個距離值相同,代表測試機40之承板41與測試作業機30之機台31保持平行,而可直接將測試機40組裝於機台31之測試區下方,使測試座44置入於機台31之通孔311,以供執行電子元件測試作業,反之,若複數個距離感測器36感測之複數個距離值相異,代表測試機40之承板41與測試作業機30之機台31不平行,工作人員即需校正調整測試機40之裝配角度;因此,測試作業機30可於裝配測試機40之前置時序,以校正單元檢知測試機40之承板41與測試作業機30之機台31的平行度,以確保測試機40及其上之測試器的組裝品質,進而提高電子元件測試品質。During calibration, the calibration unit uses a plurality of
請參閱圖5,本發明第二實施例,其與第一實施例之差異在於校正單元於基準工位A設置標記部件,以供距離感測器感測對位;於本實施例,校正單元於測試機40之承板41的複數個基準工位A分別設置具顏色之標記部件37;工作人員將測試機40移動至測試作業機30之機台31下方,利用校正單元之複數個距離感測器36對基準工位A投射光線,當複數個距離感測器36感測到較強的反射光線時,即表示複數個距離感測器36之光線準確對位承板41上之複數個標記部件37,亦即使測試機40之複數個第一接合件451及第二接合件452準確對位測試作業機30之第一導接件351及第二導接件352;因此,工作人員可以迅速且準確地組裝測試機40及測試作業機30,進而提高組裝效能。Please refer to FIG. 5 , the second embodiment of the present invention is different from the first embodiment in that the calibration unit is provided with a marking component at the reference station A for the distance sensor to sense the alignment; in this embodiment, the calibration
請參閱圖6,本發明第三實施例,揭示一種測試機40包含承板41及校正單元,承板41供裝配測試器,測試器以供對電子元件執行測試作業,校正單元於承板41設有複數個距離感測器,複數個距離感測器感測複數個不同位置之基準工位,以檢知複數個基準工位之距離值,而供校正複數個基準工位與承板41的平行度;於本實施例,測試機40之承板41設有台座42供裝配測試器,測試器包含電性連接之電路板43及具探針之測試座44,電路板43電性連接測試機40,測試座44供承置及測試電子元件,測試機40另於承板41設有第一接合件451及第二接合件452,校正單元於承板41之台座42周測設有複數個距離感測器46。工作人員將測試機40移動至一測試作業機30之機台31下方,校正單元以機台31底面相對應複數個距離感測器46之位置作為複數個基準工位B,測試機40之複數個距離感測器46朝向測試作業機30之複數個基準工位B投射光線,以檢知複數個基準工位B之距離值是否相同,當複數個距離感測器46感測之距離值相同,代表測試機40之承板41與測試作業機30之機台31保持平行,進而將測試機40組裝於測試作業機30之機台31測試區下方,以供準確測試電子元件。Please refer to FIG. 6 , a third embodiment of the present invention discloses a
請參閱圖7,本發明第四實施例,其與第三實施例之差異在於校正單元於基準工位B設置標記部件47,以供距離感測器46檢知對位;於本實施例,校正單元於測試分類機30之機台31底面的複數個基準工位B設置具顏色之標記部件47,於複數個距離感測器46準確投射至複數個標記部件47時,使測試機40之複數個第一接合件451及第二接合件452準確對位測試作業機30之第一導接件351及第二導接件352,工作人員可以迅速且準確地組裝測試機40及測試作業機30,進而提高組裝效能。Please refer to FIG. 7 , the difference between the fourth embodiment of the present invention and the third embodiment is that the calibration unit sets a marking
請參閱圖2至圖7,揭示一種測試設備,包含測試作業機30、測試機40及校正單元,測試作業機30設有機台31,測試機40設有承板41,校正單元設有複數個距離感測器及複數個基準工位,複數個距離感測器裝配於測試作業機30之機台31或測試機40之承板41其中之一者,複數個基準工位設於測試作業機30之機台31或測試機40之承板41其中之另一者,並相對於複數個距離感測器
,該複數個距離感測器以供感測該複數個基準工位之距離值,而供校正該機台31與該承板41的平行度。更進一步,校正單元於基準工位設置標記部件,以供距離感測器檢知對位。然測試設備之測試作業機30可依作業需求於機台31配置供料裝置32、收料裝置33、輸送裝置、校正單元及中央控制裝置(圖未示出)
,作動時序如上所述,故不再贅述。
Please refer to FIG. 2 to FIG. 7 , a test equipment is disclosed, including a
[習知] 10:測試作業機 11:機台 12:通孔 131:導接件 132:卡掣件 20:測試機 21:承板 22:承掣件 23:電路板 24:測試座 25:接合件 [本發明] 30:測試作業機 31:機台 311:通孔 32:供料裝置 33:收料裝置 341:第一移料器 342:第一載台 343:第二載台 344:第二移料器 345:第三移料器 351:第一導接件 352:第二導接件 353:定位件 36:距離感測器 361:投光部 37:標記部件 A:基準工位 40:測試機 41:承板 42:台座 43:電路板 44:測試座 451:第一接合件 452:第二接合件 453:擋掣件 46:距離感測器 47:標記部件 B:基準工位 [acquaintance] 10: Test the work machine 11: Machine 12: Through hole 131: Conductor 132: Clips 20: Test machine 21: Bearing plate 22: Bearings 23: circuit board 24: Test seat 25: Joints [this invention] 30: Test the work machine 31: Machine 311: Through hole 32: Feeding device 33: Receiving device 341: First mover 342: The first stage 343: Second stage 344: Second mover 345: Third mover 351: The first lead 352: Second guide 353: Positioning pieces 36: Distance sensor 361: Light Projector 37: Marking Parts A: Base station 40: Test machine 41: Bearing plate 42: Pedestal 43: circuit board 44: Test seat 451: The first joint 452: Second joint 453: Stopper 46: Distance sensor 47: Marking Parts B: Reference station
圖1:習知測試作業機及測試機之配置圖。 圖2:本發明第一實施例之俯視圖。 圖3:本發明第一實施例之前視圖。 圖4:本發明第一實施例之使用示意圖。 圖5:本發明第二實施例圖。 圖6:本發明第三實施例圖。 圖7:本發明第四實施例圖。 Figure 1: The configuration diagram of the conventional test machine and the test machine. FIG. 2 is a top view of the first embodiment of the present invention. Figure 3: Front view of the first embodiment of the present invention. FIG. 4 is a schematic diagram of the use of the first embodiment of the present invention. Figure 5: A diagram of a second embodiment of the present invention. Figure 6: A diagram of a third embodiment of the present invention. Figure 7: A diagram of a fourth embodiment of the present invention.
30:測試作業機 30: Test the work machine
31:機台 31: Machine
311:通孔 311: Through hole
351:第一導接件 351: The first lead
352:第二導接件 352: Second guide
353:定位件 353: Positioning pieces
36:距離感測器 36: Distance sensor
A:基準工位 A: Base station
40:測試機 40: Test machine
41:承板 41: Bearing plate
42:台座 42: Pedestal
44:測試座 44: Test seat
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