TW202035159A - Cover film and electronic component package using same - Google Patents

Cover film and electronic component package using same Download PDF

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Publication number
TW202035159A
TW202035159A TW108146360A TW108146360A TW202035159A TW 202035159 A TW202035159 A TW 202035159A TW 108146360 A TW108146360 A TW 108146360A TW 108146360 A TW108146360 A TW 108146360A TW 202035159 A TW202035159 A TW 202035159A
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layer
cover film
film
heat
intermediate layer
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TW108146360A
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Chinese (zh)
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丹羽沙織
阿津坂高範
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日商電化股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02Physical, chemical or physicochemical properties
    • B32B7/027Thermal properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/28Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/302Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising aromatic vinyl (co)polymers, e.g. styrenic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D65/00Wrappers or flexible covers; Packaging materials of special type or form
    • B65D65/38Packaging materials of special type or form
    • B65D65/40Applications of laminates for particular packaging purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D73/00Packages comprising articles attached to cards, sheets or webs
    • B65D73/02Articles, e.g. small electrical components, attached to webs
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • C09J175/06Polyurethanes from polyesters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • C09J175/08Polyurethanes from polyethers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Laminated Bodies (AREA)
  • Packages (AREA)
  • Wrappers (AREA)
  • Packaging Frangible Articles (AREA)

Abstract

The present invention primarily addresses the problem of providing a cover film that has both anti-blocking performance and peeling strength stability. Provided is a cover film having at least (A) a substrate layer, (B) an adhesive layer, (C) an intermediate layer, and (D) a heat seal layer, wherein the surface of the heat seal layer (D) that not in contact with the intermediate layer (C) has protrusions and the protrusions are disposed in a zigzag form with respect to the layered film length direction and width direction.

Description

覆蓋膜及使用其之電子零件包裝體Cover film and electronic component packaging body using it

本發明係關於用於電子零件的包裝體的覆蓋膜及使用其之電子零件包裝體。The present invention relates to a cover film used for a packaging body of electronic parts and an electronic part packaging body using the cover film.

隨著電子機器的小型化,關於所使用的電子零件亦發展小型高性能化。同時,在電子機器的組裝步驟中,進行了在印刷基板上自動安裝電子零件。表面安裝用電子零件係收納於載帶,而該載帶係連動地形成有能夠配合電子零件的形狀收納之經壓紋成形的口袋(pocket)。收納電子零件後,在載帶的上面重疊覆蓋膜作為蓋材,以經加熱的密封棒(seal bar)在長度方向上將覆蓋膜的兩端連續地進行熱封而作成包裝體。就覆蓋膜材而言,係使用以經雙軸拉伸的聚酯膜為基材而積層了熱塑性樹脂的熱封層者等。With the miniaturization of electronic equipment, the electronic components used have also been miniaturized and improved. At the same time, in the assembling step of the electronic equipment, electronic components are automatically mounted on the printed circuit board. The electronic component for surface mounting is accommodated in a carrier tape, and the carrier tape is interlocked with an embossed pocket that can accommodate the shape of the electronic component. After accommodating the electronic components, a cover film is superimposed on the carrier tape as a cover material, and both ends of the cover film are continuously heat-sealed in the longitudinal direction with a heated seal bar to form a package. As the cover film material, a heat-sealing layer in which a thermoplastic resin is laminated using a biaxially stretched polyester film as a base material is used.

專利文獻1中公開了對熱封溫度的依存性低,而且還能夠容易調整剝離強度的覆蓋帶及使用其之載帶體。Patent Document 1 discloses a cover tape that has low dependence on the heat sealing temperature and can easily adjust the peel strength and a carrier tape using the cover tape.

此外,專利文獻2中公開了黏著性(tack property)和透明性的均衡優異的電子零件包裝用覆蓋帶。In addition, Patent Document 2 discloses a cover tape for packaging electronic parts that has an excellent balance of tack property and transparency.

另外,專利文獻3中公開了剝離強度在既定值的範圍內是一定的,透明性優異,且在高速剝離之際難以發生「膜斷裂」的覆蓋膜。In addition, Patent Document 3 discloses a cover film that has a constant peel strength within a predetermined value range, is excellent in transparency, and is unlikely to cause "film breakage" during high-speed peeling.

然而,在任一件文獻中,在兼顧覆蓋膜的耐黏結性和剝離強度的穩定性這樣的方面上,都未必能說是充分的。 [先前技術文獻] [專利文獻]However, in any of the documents, it cannot necessarily be said that it is sufficient to balance the adhesion resistance of the cover film and the stability of the peel strength. [Prior Technical Literature] [Patent Literature]

專利文獻1:日本特開2002-154573號公報 專利文獻2:日本特開2017-222387號公報 專利文獻3:國際公開第2016/024529號手冊Patent Document 1: Japanese Patent Application Publication No. 2002-154573 Patent Document 2: Japanese Patent Application Publication No. 2017-222387 Patent Document 3: International Publication No. 2016/024529 Brochure

[發明欲解決之課題][The problem to be solved by the invention]

本發明的主要課題在於提供兼顧耐黏結性和剝離強度的穩定性的覆蓋膜。另外,本發明的課題也在於提供提高生產性的覆蓋膜。The main subject of the present invention is to provide a cover film that has both adhesion resistance and peel strength stability. In addition, the subject of the present invention is also to provide a cover film with improved productivity.

本發明人針對前述的課題銳意檢討,結果發現以下,進而完成了本發明:一種至少具有(A)基材層、(B)接著劑層、(C)中間層及(D)熱封層的積層膜的覆蓋膜,在(D)熱封層的未與(C)中間層相接的面具有凸形狀,而藉由使凸形狀相對於積層膜的寬度方向及長度方向被配置成千鳥狀,可得到克服了本發明的課題的覆蓋膜。The inventors of the present invention intensively reviewed the aforementioned issues, and found the following, and completed the present invention: a material having at least (A) a base layer, (B) an adhesive layer, (C) an intermediate layer, and (D) a heat seal layer The cover film of the laminate film has a convex shape on the surface of the (D) heat seal layer that is not in contact with the (C) intermediate layer, and the convex shape is arranged in a chidori shape with respect to the width direction and the length direction of the laminate film , A cover film that overcomes the problem of the present invention can be obtained.

即,本發明係關於如下的覆蓋膜:係至少具有(A)基材層、(B)接著劑層、(C)中間層及(D)熱封層的積層膜,在(D)熱封層的未與(C)中間層相接的面具有凸形狀,且凸形狀相對於積層膜的寬度方向及長度方向而被配置成千鳥狀。That is, the present invention relates to the following cover film: a laminate film having at least (A) a base layer, (B) an adhesive layer, (C) an intermediate layer, and (D) a heat-sealing layer, which is heat-sealed in (D) The surface of the layer that is not in contact with the (C) intermediate layer has a convex shape, and the convex shape is arranged in a chidori shape with respect to the width direction and the length direction of the laminated film.

此外,在本發明中,較佳為(B)接著劑層係具有包含以下成分的骨架的胺基甲酸酯系接著劑:選自包含聚醚多元醇及聚酯多元醇的群組的至少一個成分、與選自包含二苯基甲烷二異氰酸酯、2,4-甲苯二異氰酸酯及異佛酮二異氰酸酯的群組的至少一個成分。In addition, in the present invention, it is preferable that (B) the adhesive layer is a urethane-based adhesive having a skeleton including the following components: at least one selected from the group consisting of polyether polyol and polyester polyol One component and at least one component selected from the group consisting of diphenylmethane diisocyanate, 2,4-toluene diisocyanate, and isophorone diisocyanate.

另外,在本發明中,較佳為構成(D)熱封層的樹脂包含:(d-1)乙烯-乙酸乙烯酯共聚物60質量%~98質量%、與(d-2) 乙烯(甲基)丙烯酸系共聚物的鉀離子聚合物(ionomer)2質量%~40質量%。In addition, in the present invention, it is preferable that the resin constituting the (D) heat seal layer contains: (d-1) ethylene-vinyl acetate copolymer 60% to 98% by mass, and (d-2) ethylene (former The potassium ionomer of the base) acrylic copolymer is 2% to 40% by mass.

此外,在本發明中,較佳為構成(D)熱封層的樹脂進一步包含苯乙烯-丁二烯共聚物。In addition, in the present invention, it is preferable that the resin constituting the heat-sealing layer (D) further contains a styrene-butadiene copolymer.

另外,在本發明中,較佳為(A)基材層包含聚對苯二甲酸乙二酯膜。In addition, in the present invention, it is preferable that (A) the base material layer contains a polyethylene terephthalate film.

此外,在本發明中,較佳為聚對苯二甲酸乙二酯膜係雙軸拉伸聚對苯二甲酸乙二酯膜。In addition, in the present invention, a polyethylene terephthalate film-based biaxially stretched polyethylene terephthalate film is preferred.

另外,在本發明中,較佳為(C)中間層包含直鏈狀低密度聚乙烯。In addition, in the present invention, it is preferable that (C) the intermediate layer contains linear low-density polyethylene.

此外,在本發明中,較佳為直鏈狀低密度聚乙烯包含m-LLDPE。Furthermore, in the present invention, it is preferable that the linear low-density polyethylene contains m-LLDPE.

另外,在本發明中,較佳為被配置成千鳥狀的凸形狀的高度為2μm以上。In addition, in the present invention, it is preferable that the height of the convex shape arranged in the shape of a thousand birds is 2 μm or more.

此外,本發明亦關於一種電子零件包裝體,其使用上述記載的覆蓋膜作為包含熱塑性樹脂的載帶的蓋材。In addition, the present invention also relates to an electronic component package that uses the above-described cover film as a cover material of a carrier tape containing a thermoplastic resin.

又,在本發明中「A~B」意指「A以上B以下」。 [發明之效果]In addition, in the present invention, "A-B" means "A or more and B or less". [Effects of Invention]

如根據本發明,便能夠提供兼顧耐黏結性和剝離強度的穩定性的覆蓋膜。此外,本發明可進一步提供亦提升了生產性的覆蓋膜。According to the present invention, it is possible to provide a cover film that has both adhesion resistance and peel strength stability. In addition, the present invention can further provide a cover film that also improves productivity.

[用以實施發明的形態][Form to implement the invention]

本發明的覆蓋膜係如圖1所示,至少包含(A)基材層、(B)接著劑層、(C)中間層和(D)熱封層。將本發明的覆蓋膜的構成的一例顯示於圖1。圖1所示的覆蓋膜1包含基材層2、接著劑層3、中間層4、及熱封層5。此覆蓋膜1係依序積層基材層2、接著劑層3、中間層4、及熱封層5。As shown in FIG. 1, the cover film of the present invention includes at least (A) a base layer, (B) an adhesive layer, (C) an intermediate layer, and (D) a heat seal layer. An example of the structure of the cover film of the present invention is shown in FIG. 1. The cover film 1 shown in FIG. 1 includes a base layer 2, an adhesive layer 3, an intermediate layer 4, and a heat seal layer 5. The cover film 1 is laminated with a substrate layer 2, an adhesive layer 3, an intermediate layer 4, and a heat seal layer 5 in this order.

[(A)基材層] 就(A)基材層而言,能夠特別適合使用聚對苯二甲酸乙二酯膜。此外,聚對苯二甲酸乙二酯膜較佳為雙軸拉伸聚對苯二甲酸乙二酯膜。此外,就基材層而言,能夠使用塗布或混練了用以抗靜電處理的抗靜電劑者、或施加了電暈處理、易接著處理等者。若基材層過薄,則由於覆蓋膜本身拉伸強度變低,因此在剝離覆蓋膜之際容易產生「破膜」。另一方面,若過厚,則不僅導致對載帶的熱封性降低,也導致成本上升。因此,(A)基材層的厚度通常能夠適合使用厚度12μm~25μm者。[(A) Substrate layer] (A) As for the base material layer, a polyethylene terephthalate film can be used especially suitably. In addition, the polyethylene terephthalate film is preferably a biaxially stretched polyethylene terephthalate film. In addition, as the base material layer, one coated or kneaded with an antistatic agent for antistatic treatment, one with corona treatment, easy bonding treatment, etc. can be used. If the base material layer is too thin, the tensile strength of the cover film itself becomes low, and therefore "film breakage" is likely to occur when the cover film is peeled off. On the other hand, if it is too thick, not only the heat-sealability to the carrier tape decreases, but also the cost increases. Therefore, (A) the thickness of the base material layer can usually be suitably used for the thickness of 12-25 micrometers.

[(B)接著劑層] 就(B)接著劑層而言,較佳為由主劑成分和硬化劑成分的二液硬化型接著劑的硬化物構成。此外,接著劑層更佳為包含具有包含以下成分的骨架的胺基甲酸酯系接著劑:選自包含聚醚多元醇及聚酯多元醇的群組的至少一個成分、與選自包含二苯基甲烷二異氰酸酯、2,4-甲苯二異氰酸酯及異佛酮二異氰酸酯的群組的至少一個成分。若使用這樣的二液硬化型接著劑,則在(A)基材層與(C)中間層的層間接著上,能夠短時間地展現出實用的且充分的接著強度,因此能夠得到覆蓋膜的生產性優異這樣的效果。[(B) Adhesive layer] The (B) adhesive layer is preferably composed of a cured product of a two-component curing type adhesive of a main agent component and a curing agent component. In addition, the adhesive layer more preferably includes a urethane-based adhesive having a skeleton containing the following components: at least one component selected from the group consisting of polyether polyol and polyester polyol, and At least one component of the group of phenylmethane diisocyanate, 2,4-toluene diisocyanate, and isophorone diisocyanate. If such a two-component curing adhesive is used, the (A) base layer and the (C) intermediate layer are indirectly attached to each other, and a practical and sufficient adhesive strength can be exhibited in a short time. Therefore, a coating film can be obtained. This effect is excellent in productivity.

二液硬化型接著劑,較佳為在稀釋於溶劑後,以既定的比例混合使用。稀釋溶劑沒有特別的限定,能夠使用水、乙酸乙酯、甲苯、甲基乙基酮等。(B)接著劑層可在將二液硬化型接著劑塗布在(A)基材層後使其乾燥而形成。乾燥後的厚度(即,(B)接著劑層的厚度)較佳為1μm~5μm。藉由設為1μm以上,而能夠防止無法完全追隨(C)中間層而表面粗糙度而接著強度變得不足的情形,藉由設為5μm以下,而能夠更加防止對載帶熱封後的剝離強度的偏差變大的情形。The two-component hardening adhesive is preferably diluted in a solvent and mixed in a predetermined ratio for use. The dilution solvent is not particularly limited, and water, ethyl acetate, toluene, methyl ethyl ketone, etc. can be used. The (B) adhesive layer can be formed by applying a two-component curing type adhesive to the (A) base layer and then drying it. The thickness after drying (that is, the thickness of the (B) adhesive layer) is preferably 1 μm to 5 μm. By setting it to 1μm or more, it is possible to prevent the surface roughness from being unable to fully follow (C) the intermediate layer and the adhesive strength becomes insufficient. By setting it to 5μm or less, it is possible to more prevent peeling after heat sealing the carrier tape A situation where the deviation of intensity becomes larger.

[(C)中間層] 在本發明中,(C)中間層係透過(B)接著劑層而積層而被設置在(A)基材層的單面。就構成(C)中間層的樹脂而言,能夠適合使用直鏈狀低密度聚乙烯(以下,亦表示為LLDPE),其特別具有柔軟性且有適度的剛性,而常溫下的拉斷強度優異,特別是藉由使用密度為0.900×103 kg/m3 ~0.925×103 kg/m3 的範圍的樹脂,而因熱封之際的熱或壓力所造成的來自覆蓋膜端部的中間層樹脂的溢出就難以發生。因此,不僅是熱封時的烙鐵的污染難以產生,還藉由在熱封覆蓋膜之際中間層軟化而會緩和熱封烙鐵的烙痕,因此在剝離覆蓋膜之際可容易得到穩定的剝離強度。[(C) Intermediate layer] In the present invention, the (C) intermediate layer is laminated through the (B) adhesive layer and is provided on one side of the (A) base layer. As for the resin constituting the intermediate layer (C), linear low-density polyethylene (hereinafter also referred to as LLDPE) can be suitably used, which is particularly flexible and has moderate rigidity, and has excellent tensile strength at room temperature , Especially by using a resin with a density in the range of 0.900×10 3 kg/m 3 to 0.925×10 3 kg/m 3 , and the heat or pressure during heat sealing is caused by the middle of the end of the cover film The overflow of layer resin is difficult to occur. Therefore, not only the contamination of the soldering iron during heat sealing is difficult to produce, but also because the intermediate layer softens when the cover film is heat-sealed, the solder mark of the heat-sealing soldering iron is alleviated, so stable peeling can be easily obtained when the cover film is peeled off. strength.

LLDPE中有以齊格勒型觸媒聚合者、及以金屬芳香系觸媒聚合者(以下,亦表示為m-LLDPE)。m-LLDPE係分子量分布被控制成狹窄的,因此具有特別高的拉斷強度,就為本發明的(B)中間層而言,特佳為使用m-LLDPE。There are those polymerized by Ziegler-type catalysts and those polymerized by metal-aromatic catalysts (hereinafter, also referred to as m-LLDPE). The m-LLDPE-based molecular weight distribution is controlled to be narrow and therefore has a particularly high tensile strength. For the (B) intermediate layer of the present invention, it is particularly preferable to use m-LLDPE.

上述的m-LLDPE,係作為共單體之碳數3以上的烯烴,較佳為碳數3~18的直鏈狀、分支狀、經芳香核所取代的α-烯烴、與乙烯的共聚物。就直鏈狀的單烯烴而言,可舉出例如,丙烯、1-丁烯、1-戊烯、1-己烯、1-辛烯、1-壬烯、1-癸烯、1-十二烯、1-十四烯、1-十六烯、1-十八烯等。此外,就分支狀單烯烴而言,能舉出例如,3-甲基-1-丁烯、3-甲基-1-戊烯、4-甲基-1-戊烯、2-甲基-1-己烯等。此外,就經芳香核所取代的單烯烴而言,可舉出苯乙烯等。這些共單體,能夠單獨或組合2種以上而與乙烯進行共聚合。此共聚合也可以使丁二烯、異戊二烯、1,3-己二烯、二環戊二烯、5-亞乙基-2-降冰片烯等的多烯類進行共聚合。The above-mentioned m-LLDPE is an olefin with 3 or more carbons as a comonomer, preferably a linear, branched, aromatic nucleus substituted α-olefin with 3 to 18 carbons, and a copolymer with ethylene . The linear monoolefins include, for example, propylene, 1-butene, 1-pentene, 1-hexene, 1-octene, 1-nonene, 1-decene, 1-decene Diene, 1-tetradecene, 1-hexadecene, 1-octadecene, etc. In addition, as branched monoolefins, for example, 3-methyl-1-butene, 3-methyl-1-pentene, 4-methyl-1-pentene, 2-methyl- 1-hexene etc. In addition, examples of monoolefins substituted by aromatic nuclei include styrene and the like. These comonomers can be copolymerized with ethylene alone or in combination of two or more kinds. This copolymerization can also copolymerize polyenes such as butadiene, isoprene, 1,3-hexadiene, dicyclopentadiene, 5-ethylidene-2-norbornene, and the like.

(C)中間層的厚度,較佳為15μm~25μm,更佳為15μm~20μm。如(C)中間層的厚度小於15μm,則會有難以得到緩和在將覆蓋膜熱封於載帶之際的熱封烙鐵的烙痕的效果的情形。另一方面,由於若超過25μm則覆蓋膜的總厚度厚,因此會有在將覆蓋膜熱封於載帶之際要得到充分的剝離強度變難的情形。(C) The thickness of the intermediate layer is preferably 15 μm to 25 μm, more preferably 15 μm to 20 μm. (C) If the thickness of the intermediate layer is less than 15 μm, it may be difficult to obtain the effect of alleviating the solder mark of the heat-sealing soldering iron when the cover film is heat-sealed to the carrier tape. On the other hand, if the thickness exceeds 25 μm, the total thickness of the cover film is thick, and it may become difficult to obtain sufficient peel strength when heat-sealing the cover film to the carrier tape.

[(D)熱封層] 本發明的覆蓋膜係在(C)中間層的表面上形成有(D)熱封層。在本發明的覆蓋膜中,係於(D)熱封層的未與(C)中間層相接的面具有凸形狀,且凸形狀相對於積層膜的寬度方向及長度方向而被配置成千鳥狀。可藉由相對於積層膜的寬度方向及長度方向,將熱封層的凸形狀配置成千鳥狀,而得到不僅耐黏結性優異,而且剝離強度的偏差少,即剝離強度的穩定性優異的覆蓋膜。[(D) Heat seal layer] The cover film of the present invention has (D) a heat seal layer formed on the surface of the (C) intermediate layer. In the cover film of the present invention, the surface of the (D) heat-sealing layer that is not in contact with the (C) intermediate layer has a convex shape, and the convex shape is arranged in a chidori shape with respect to the width direction and the length direction of the laminated film. shape. By arranging the convex shape of the heat-seal layer in a chidori shape with respect to the width direction and the length direction of the laminated film, it is possible to obtain a coating with excellent adhesion resistance and less variation in peel strength, that is, excellent peel strength stability. membrane.

凸形狀的高度較佳為1.5μm以上,更佳為2.0μm以上。此外,凸形狀的間隔較佳為50~300μm,更佳為70~150μm以上。The height of the convex shape is preferably 1.5 μm or more, more preferably 2.0 μm or more. In addition, the interval between the convex shapes is preferably 50 to 300 μm, more preferably 70 to 150 μm or more.

(D)熱封層的樹脂較佳為包含(d-1)烯烴系樹脂、與(d-2)抗靜電性鉀離子聚合物。此外,構成(D)熱封層的樹脂還較佳為進一步包含苯乙烯-丁二烯共聚物。(D) The resin of the heat-sealing layer preferably contains (d-1) an olefin resin and (d-2) an antistatic potassium ion polymer. In addition, the resin constituting the (D) heat-sealing layer preferably further contains a styrene-butadiene copolymer.

就(d-1)烯烴系樹脂而言,較佳為包含乙烯-乙酸乙烯酯共聚物60質量%~98質量%,就(d-2)抗靜電性鉀離子聚合物而言,較佳為包含乙烯(甲基)丙烯酸系共聚物的鉀離子聚合物2質量%~40質量%。(D-1) The olefin resin preferably contains 60% to 98% by mass of the ethylene-vinyl acetate copolymer, and (d-2) the antistatic potassium ion polymer is preferably The potassium ion polymer containing an ethylene (meth)acrylic acid copolymer is 2% by mass to 40% by mass.

(D)熱封層的厚度較佳為5μm~40μm,更佳為7~20μm。在熱封層的厚度小於5μm的情況下,在與載帶進行熱封之際無法得到充分的剝離強度,此外,會有發生膜斷裂之虞。若超過40μm,則不僅導致成本上升,透明性也容易降低。(D) The thickness of the heat sealing layer is preferably 5 μm to 40 μm, more preferably 7 to 20 μm. When the thickness of the heat-sealing layer is less than 5 μm, sufficient peel strength cannot be obtained when heat-sealing with the carrier tape, and furthermore, there is a possibility that the film may break. If it exceeds 40 μm, not only will the cost increase, but the transparency will also tend to decrease.

[覆蓋膜的製作方法] 製作上述覆蓋膜的方法沒有特別的限定,能使用一般的方法。例如,將二液硬化型的接著劑塗布在(A)基材層的表面而先使(B)接著劑層形成,從T模擠出形成(C)中間層的樹脂組成物,塗布於(B)接著劑層的塗布面,以形成包含(A)基材層、(B)接著劑層及(C)中間層的三層膜。另外,能夠藉由在(C)中間層的表面,塗布從T模擠出的形成(D)熱封層的樹脂來得到作為目的的覆蓋膜。[Making method of cover film] The method of producing the above-mentioned cover film is not particularly limited, and general methods can be used. For example, a two-component curing adhesive is applied to the surface of (A) the substrate layer and the (B) adhesive layer is formed first, and the resin composition of (C) the intermediate layer is formed by extruding from a T die, and then applied to ( B) The coated surface of the adhesive layer to form a three-layer film including (A) a base layer, (B) an adhesive layer, and (C) an intermediate layer. In addition, the target cover film can be obtained by applying the resin extruded from the T die to form the (D) heat seal layer on the surface of the (C) intermediate layer.

作為其他方法,亦可先分別用T模鑄塑法、或者是膨脹法等將構成(C)中間層及(D)熱封層的樹脂製作成膜,而藉由與(A)基材層透過例如包含二液硬化型的接著劑的(B)接著劑層來進行接著的乾式層疊法來得到作為目的的覆蓋膜。As another method, the resin constituting the (C) intermediate layer and (D) the heat-sealing layer can be made into a film by the T die casting method, or the expansion method, respectively, and the (A) base layer For example, the target cover film is obtained by a dry lamination method in which the (B) adhesive layer containing a two-component curing type adhesive is adhered.

另外,作為其他方法,亦可藉由三明治層疊法來得到作為目的的覆蓋膜。即,用T模鑄塑法、或者是膨脹法等將構成(D)熱封層的樹脂製作成膜。接下來,在此(D)熱封層與(A)基材層之間,供給形成中間層的樹脂組成物以形成並積層(C)中間層,得到作為目的的覆蓋膜的方法。此方法的情況,也與前述方法同樣地,在(A)基材層的積層側的面使用例如經塗布二液硬化型的接著劑者作為(B)接著劑層。In addition, as another method, the intended cover film may be obtained by the sandwich lamination method. That is, the resin constituting the (D) heat-sealing layer is formed into a film by a T die casting method, an expansion method, or the like. Next, between the (D) heat-sealing layer and (A) the base layer, the resin composition forming the intermediate layer is supplied to form and laminate the (C) intermediate layer to obtain the intended cover film. In the case of this method, in the same manner as the above-mentioned method, for example, a two-component curing type adhesive coated with a two-component curing type adhesive is used as the (B) adhesive layer on the surface of the laminate side of the (A) base layer.

特別是,本發明的覆蓋膜,較佳為使用多歧管或供料塊(feedblock),用T模鑄塑法、或膨脹法等,藉由共擠出來積層成為(C)中間層的樹脂組成物和(D)熱封層樹脂,且利用擠出層疊法,透過(B)接著劑層而將此二層膜積層在作為(B)接著劑層而塗敷了例如二液硬化型的接著劑的(A)基材層,而得到覆蓋膜。另外,更佳為利用乾式層疊法透過(B)接著劑層而將此二層膜積層在作為(B)接著劑層而塗敷了例如二液硬化型的接著劑的(A)基材層。In particular, the cover film of the present invention preferably uses a multi-manifold or feedblock, and is laminated by co-extrusion to form the resin of the (C) intermediate layer by a T die casting method or an expansion method. The composition and (D) heat-sealable resin, and the two-layer film is laminated through the (B) adhesive layer by the extrusion lamination method as the (B) adhesive layer and coated with, for example, two-component curing type Adhesive (A) substrate layer to obtain a cover film. In addition, it is more preferable to use a dry lamination method to penetrate the (B) adhesive layer to laminate the two-layer film on the (B) adhesive layer coated with, for example, a two-component curing type adhesive (A) base layer .

除了前述的步驟外,可根據需要而對覆蓋膜的至少單面進行抗靜電處理。能夠利用使用凹版輥的輥塗布機或模唇塗布機、噴灑等,來塗布作為抗靜電劑的例如陰離子系、陽離子系、非離子系、甜菜鹼系等的界面活性劑型抗靜電劑、高分子型抗靜電劑及分散於結合劑(binder)的導電材等。此外,為了均勻地塗布這些抗靜電劑,較佳為在進行抗靜電處理前,對膜表面進行電暈放電處理、臭氧處理,特佳為電暈放電處理。In addition to the aforementioned steps, at least one side of the cover film may be subjected to antistatic treatment as needed. A roll coater using a gravure roll, a lip coater, spraying, etc. can be used to coat antistatic agents such as anionic, cationic, nonionic, betaine and other surfactant-type antistatic agents and polymers. Type antistatic agent and conductive material dispersed in the binder. In addition, in order to uniformly apply these antistatic agents, it is preferable to perform corona discharge treatment or ozone treatment on the film surface before performing the antistatic treatment, and corona discharge treatment is particularly preferable.

[電子零件包裝體] 本發明的電子零件包裝體係使用了上述的覆蓋膜作為電子零件的收納容器的載帶的蓋材的包裝體。載帶係指具有用以收納電子零件用的口袋的寬度8mm~100mm左右的帶狀物。在以覆蓋膜為蓋材進行熱封的情況下,構成載帶的材質沒有特別的限定,能夠使用市售者,能夠使用例如聚苯乙烯、聚酯、聚碳酸酯、聚氯乙烯等。載帶能夠使用:藉由將碳黑或奈米碳管混練於樹脂中來賦予了導電性者;混練了抗靜電劑或導電填料者;或者是在表面塗布將界面活性劑型的抗靜電劑或聚吡咯、聚噻吩等的導電物分散於丙烯酸等有機結合劑的塗敷液而賦予了抗靜電性者。[Electronic parts packaging] The electronic component packaging system of the present invention uses the above-mentioned cover film as a packaging body of the cover material of the carrier tape of the electronic component storage container. The carrier tape refers to a belt with a width of approximately 8 mm to 100 mm for storing electronic parts. When heat-sealing is performed using a cover film as a cover material, the material constituting the carrier tape is not particularly limited, and a commercially available one can be used. For example, polystyrene, polyester, polycarbonate, polyvinyl chloride, etc. can be used. Carrier tapes can be used: those that impart conductivity by kneading carbon black or carbon nanotubes in resin; those kneading antistatic agents or conductive fillers; or coating the surface with antistatic agents of surfactant type or Conductive materials such as polypyrrole and polythiophene are dispersed in a coating liquid of an organic binder such as acrylic acid to impart antistatic properties.

收納了電子零件的包裝體,係例如藉由以下來得到:在將電子零件等收納於載帶的電子零件收納部後以覆蓋膜為蓋材,將覆蓋膜的長邊方向的兩緣部連續地進行熱封加而包裝,並捲繞於捲軸。電子零件等係藉由包裝成此形態,而被保管、搬送。收納了電子零件等的包裝體,係一邊使用設置於載帶的長邊方向的緣部之載帶搬送用的被稱為扣鏈齒孔(sprocket hole)的孔來搬送,而一邊斷斷續續地撕掉覆蓋膜,且一邊利用零件安裝裝置確認電子零件等的存在、方向、位置而一邊取出電子零件等,進行對基板的安裝。A package containing electronic components can be obtained, for example, by using a cover film as a cover material after accommodating electronic components and the like in the electronic component accommodating portion of the carrier tape, and continuous both edges of the cover film in the longitudinal direction It is heat-sealed, packaged, and wound on a reel. Electronic parts are stored and transported by packaging in this form. A package containing electronic parts, etc., is transported using a hole called sprocket hole for carrier tape transport provided at the edge of the carrier tape in the longitudinal direction, while being torn intermittently The cover film is removed, and while the presence, direction, and position of the electronic components are confirmed by the component mounting device, the electronic components are taken out and mounted on the substrate.

在撕掉覆蓋膜之際的剝離強度,若是太小,則在保管或者是搬送包裝體的過程中覆蓋膜會從載帶剝落,有收納零件脫落之虞,若是太大,則會有與載帶的剝離變得困難且在剝離覆蓋膜之際使其斷裂之虞。因此在在120℃~220℃下進行熱封的情況下,較佳為具有0.05N~1.0N的剝離強度者,且關於剝離強度的偏差,則較佳為低於0.4N(小於0.4N)者。 [實施例]If the peel strength when tearing off the cover film is too small, the cover film may peel off the carrier tape during storage or transport of the package, and the storage parts may fall off. If it is too large, it may be The peeling of the tape becomes difficult and there is a risk of breaking the cover film when peeling it off. Therefore, in the case of heat sealing at 120°C to 220°C, it is preferable to have a peel strength of 0.05N to 1.0N, and the deviation in peel strength is preferably less than 0.4N (less than 0.4N) By. [Example]

以下,藉由實施例詳細說明本發明,但本發明不限於此。在實施例及比較例中,於(A)基材層、(B)接著劑層、(C)中間層、(D)熱封層使用了以下的樹脂原料。 (A)基材層的樹脂膜 (a-1)雙軸拉伸聚對苯二甲酸乙二酯膜(o-PET):E-5100(東洋紡公司製),厚度16μmHereinafter, the present invention will be described in detail with examples, but the present invention is not limited thereto. In the Examples and Comparative Examples, the following resin raw materials were used for (A) base layer, (B) adhesive layer, (C) intermediate layer, and (D) heat seal layer. (A) Resin film of base layer (a-1) Biaxially stretched polyethylene terephthalate film (o-PET): E-5100 (manufactured by Toyobo), thickness 16μm

(B)接著劑層中的主劑成分 (b-1)主劑:TM-319(東洋Morton公司製),聚醚多元醇,乙酸乙酯溶液,固體成分濃度70質量% (b-2)主劑:自家合成品,聚醚多元醇,乙酸乙酯溶液,固體成分濃度70質量% (b-3)主劑:LIOSTAR1000(東洋Morton公司製),聚酯多元醇,乙酸乙酯溶液,固體成分濃度50質量%(B) The main agent component in the adhesive layer (b-1) Main agent: TM-319 (manufactured by Toyo Morton), polyether polyol, ethyl acetate solution, solid content concentration 70% by mass (b-2) Main agent: own synthetic product, polyether polyol, ethyl acetate solution, solid content concentration 70% by mass (b-3) Main agent: LIOSTAR1000 (manufactured by Toyo Morton), polyester polyol, ethyl acetate solution, solid content concentration 50% by mass

(B)接著劑層中的硬化劑成分 (b-4)硬化劑:CAT-11B(東洋Morton公司製),二苯基甲烷二異氰酸酯系,乙酸乙酯溶液,固體成分濃度60質量% (b-5)硬化劑:Coronate 2067(Tosoh公司製),二苯基甲烷二異氰酸酯系,固體成分濃度100質量% (b-6)硬化劑:Coronate L-45E(Tosoh公司製),2,4-甲苯二異氰酸酯系,乙酸乙酯溶液,固體成分濃度45質量% (b-7)硬化劑:LIOSTAR500H(東洋Morton公司製),異佛酮二異氰酸酯系,乙酸乙酯溶液,固體成分濃度70質量%(B) Hardener components in the adhesive layer (b-4) Hardener: CAT-11B (manufactured by Toyo Morton Co., Ltd.), diphenylmethane diisocyanate system, ethyl acetate solution, solid content concentration 60% by mass (b-5) Hardener: Coronaate 2067 (manufactured by Tosoh), diphenylmethane diisocyanate system, solid content concentration 100% by mass (b-6) Hardener: Coronaate L-45E (manufactured by Tosoh), 2,4-toluene diisocyanate system, ethyl acetate solution, solid content concentration 45% by mass (b-7) Hardener: LIOSTAR500H (manufactured by Toyo Morton), isophorone diisocyanate series, ethyl acetate solution, solid content concentration 70% by mass

(C)中間層的樹脂 (c-1)m-LLDPE:UMERIT 2040F(宇部丸善Polyethylene公司製),MFR 4.0g/10min(測定溫度190℃,荷重2.16kgf),密度0.904×103 kg/m3 (C) Resin of the middle layer (c-1) m-LLDPE: UMERIT 2040F (manufactured by Ube Maruzen Polyethylene Co., Ltd.), MFR 4.0g/10min (measurement temperature 190°C, load 2.16kgf), density 0.904×10 3 kg/m 3

(D)熱封層的樹脂 (d-1)樹脂:EVAFLEX EV360(三井.Dupont.Polychemical公司製),乙烯-乙酸乙烯酯共聚物樹脂(EVA) (d-2)樹脂:CLEAREN 335A(Denka公司製),苯乙烯-丁二烯共聚物樹脂(SBC)(D) Resin of heat seal layer (d-1) Resin: EVAFLEX EV360 (manufactured by Mitsui Dupont Polychemical), ethylene-vinyl acetate copolymer resin (EVA) (d-2) Resin: CLEAREN 335A (manufactured by Denka), styrene-butadiene copolymer resin (SBC)

(D)熱封層中的抗靜電劑 (d-3)抗靜電劑:ENTIRA MK440(三井.Dupont公司製),鉀離子聚合物(D) Antistatic agent in heat seal layer (d-3) Antistatic agent: ENTIRA MK440 (manufactured by Mitsui Dupont), potassium ion polymer

(實施例1) 作為(D)熱封層的原料,而將乙烯-乙酸乙烯酯共聚物樹脂(三井.Dupont.Polychemical公司製,「EVAFLEX EV360」)90質量%和鉀離子聚合物(三井.Dupont公司製,「MK440」)10質量%以轉鼓機進行預摻合,使用直徑40mm的單軸擠出機在200℃下進行混練,以每分鐘20m的線速度得到樹脂組成物。將此樹脂組成物、與成為(C)中間層的直鏈狀低密度聚乙烯(宇部丸善Polyethylene公司製,「UMERIT 2040F」)從各自的單軸擠出機擠出,且在用多歧管T模進行積層擠出之際,以轉印輥和接觸輥(touch roll)進行鑄塑(casting),得到在(D)熱封層的表面賦予了凸形狀的二層膜,其中該轉印輥係以雷射雕刻法,而對表面以直徑的中心間距離為125μm的間隔,以千鳥狀均等地賦予了直徑56μm、深度10μm的半球的凹形狀。轉印輥和接觸輥的調溫為25℃,接觸壓設為0.25MPa。 接下來,在(A)基材層的雙軸拉伸聚對苯二甲酸乙二酯膜(厚度16μm)的與(C)中間層貼合的側的面以凹版法將包含為主劑之聚醚多元醇(東洋Morton公司製,「TM-319」)、與為硬化劑之主成分為二苯基甲烷二異氰酸酯系(東洋Morton公司製,「CAT-11B」)的二液硬化型的接著劑以固體成分換算50(主劑):50(硬化劑)來混合,且以乾燥後的厚度成為3μm的方式使(B)接著劑層形成,並藉由乾式層疊法來與前述二層膜的(C)中間層面貼合,在40℃下保管1天,得到圖1所示的構成的電子零件的載帶用覆蓋膜。(Example 1) As the raw material for the (D) heat seal layer, 90% by mass of ethylene-vinyl acetate copolymer resin (manufactured by Mitsui Dupont Polychemical Co., "EVAFLEX EV360") and potassium ion polymer (manufactured by Mitsui Dupont Co., Ltd., " MK440") 10% by mass was pre-blended with a drum machine, and kneaded at 200°C using a single-screw extruder with a diameter of 40 mm to obtain a resin composition at a linear speed of 20 m per minute. This resin composition and the straight-chain low-density polyethylene (manufactured by Ube Maruzen Polyethylene Co., Ltd., "UMERIT 2040F") used as the intermediate layer (C) were extruded from their respective single-screw extruders, and a multi-manifold was used. When the T-die is laminated and extruded, a transfer roll and a touch roll are used for casting to obtain a two-layer film with a convex shape on the surface of the heat seal layer (D). The roller system is laser engraved, and the surface is uniformly given a hemispherical concave shape with a diameter of 56 μm and a depth of 10 μm at intervals of 125 μm between the centers of the diameter in a thousand birds shape. The temperature adjustment of the transfer roller and the touch roller was 25°C, and the contact pressure was 0.25 MPa. Next, the surface of the biaxially stretched polyethylene terephthalate film (thickness 16μm) of (A) base layer that is bonded to (C) the intermediate layer will contain one of the main agents by gravure method Polyether polyol (manufactured by Toyo Morton Co., "TM-319"), and a two-component curing type of diphenylmethane diisocyanate (manufactured by Toyo Morton Co., "CAT-11B") as the main component of the hardener The adhesive is mixed with 50 (main agent): 50 (curing agent) in terms of solid content, and the (B) adhesive layer is formed so that the thickness after drying becomes 3 μm, and the two layers are combined by dry lamination. The (C) middle layer of the film was bonded together and stored at 40°C for one day to obtain a cover film for a carrier tape of an electronic component having the configuration shown in FIG.

(實施例2~10) 除了使用表1記載的樹脂等的原料形成(B)接著劑層、及(D)熱封層外,係以與實施例1同樣的方法得到覆蓋膜。(Examples 2~10) The cover film was obtained in the same manner as in Example 1, except that the (B) adhesive layer and (D) the heat seal layer were formed using raw materials such as resins described in Table 1.

(比較例1) 作為(D)熱封層的原料,而將乙烯-乙酸乙烯酯共聚物樹脂(三井.Dupont.Polychemical公司製,「EVAFLEX EV360」)90質量%和鉀離子聚合物(三井.Dupont公司製,「MK440」)10質量%以轉鼓機進行預摻合,使用直徑40mm的單軸擠出機在200℃下進行混練,以每分鐘20m的線速度得到樹脂組成物。將此樹脂組成物、與成為(C)中間層的直鏈狀低密度聚乙烯(宇部丸善Polyethylene公司製,「UMERIT 2040F」)從各自的單軸擠出機擠出,且在用多歧管T模進行積層擠出之際,以表面沒有凹形狀的金屬輥和接觸輥進行鑄塑而得到二層膜。除了二層膜的製膜方法外,係以與實施例1同樣的方法得到覆蓋膜。(Comparative example 1) As the raw material for the (D) heat seal layer, 90% by mass of ethylene-vinyl acetate copolymer resin (manufactured by Mitsui Dupont Polychemical Co., "EVAFLEX EV360") and potassium ion polymer (manufactured by Mitsui Dupont Co., Ltd., " MK440") 10% by mass was pre-blended with a drum machine, and kneaded at 200°C using a single-screw extruder with a diameter of 40 mm to obtain a resin composition at a linear speed of 20 m per minute. This resin composition and the straight-chain low-density polyethylene (manufactured by Ube Maruzen Polyethylene Co., Ltd., "UMERIT 2040F") used as the intermediate layer (C) were extruded from their respective single-screw extruders, and a multi-manifold was used. When the T-die is laminated and extruded, a two-layer film is obtained by casting with a metal roll and a touch roll having no concave shape on the surface. Except for the film forming method of the two-layer film, the cover film was obtained in the same manner as in Example 1.

(比較例2) 作為構成(D)熱封層的樹脂,而將乙烯-乙酸乙烯酯共聚物樹脂(三井.Dupont.Polychemical公司製,「EVAFLEX EV360」)90質量%和鉀離子聚合物(三井.Dupont公司製,「MK440」)10質量%以轉鼓機進行預摻合,使用直徑40mm的單軸擠出機在200℃下進行混練,以每分鐘20m的線速度得到樹脂組成物。將此樹脂組成物、與成為(C)中間層的直鏈狀低密度聚乙烯(宇部丸善Polyethylene公司製,「UMERIT 2040F」)從各自的單軸擠出機擠出,且在用多歧管T模進行積層擠出之際,以轉印輥和接觸輥進行鑄塑,得到在(D)熱封層的表面賦予了凸形狀的二層膜,其中該轉印輥係以雷射雕刻法,而對表面以直徑的中心間距離為125μm的間隔,以格子狀均等地賦予了直徑56μm、深度10μm的半球的凹形狀。凹形狀轉印輥和接觸輥的調溫為25℃,接觸壓設為0.25MPa。除了二層膜的製膜方法外,係以與實施例1同樣的方法得到覆蓋膜。(Comparative example 2) As the resin constituting the heat seal layer (D), 90% by mass of ethylene-vinyl acetate copolymer resin (manufactured by Mitsui Dupont Polychemical Co., "EVAFLEX EV360") and potassium ion polymer (manufactured by Mitsui Dupont Co., Ltd., "MK440") 10% by mass was pre-blended with a drum machine, and kneaded at 200°C using a single-screw extruder with a diameter of 40 mm to obtain a resin composition at a linear speed of 20 m per minute. This resin composition and the straight-chain low-density polyethylene (manufactured by Ube Maruzen Polyethylene Co., Ltd., "UMERIT 2040F") used as the intermediate layer (C) were extruded from their respective single-screw extruders, and a multi-manifold was used. When the T-die is laminated and extruded, the transfer roll and the touch roll are used for casting to obtain a two-layer film with a convex shape on the surface of the heat seal layer (D), and the transfer roll is laser engraved , And the surface is uniformly given a hemispherical concave shape with a diameter of 56 μm and a depth of 10 μm in a grid with an interval of 125 μm between the centers of the diameter. The temperature adjustment of the concave transfer roller and the touch roller was 25°C, and the contact pressure was 0.25 MPa. Except for the film forming method of the two-layer film, the cover film was obtained in the same manner as in Example 1.

>評價方法> 針對在各實施例及各比較例製作的電子零件的載帶用覆蓋膜進行了下述所示的評價。將這些結果分別匯整並顯示在表1~2。>Evaluation Method> The evaluation shown below was performed about the cover film for carrier tapes of the electronic component produced in each Example and each comparative example. These results were compiled and shown in Tables 1 and 2.

(1)密封性 使用貼紮機(永田精機公司,NK-600),以密封頭寬度0.5mm×2、密封頭長度24mm、密封壓力0.5kgf、運送長度12mm、密封時間0.3秒×2次,密封烙鐵溫度從140℃到190℃以10℃間隔,將寬度21.5mm的覆蓋膜熱封於寬度24mm的聚碳酸酯製載帶(Denka公司製)、及聚苯乙烯製載帶(Denka公司製)。在溫度23℃、相對濕度50%的氣體環境下放置24小時後,同樣地在溫度23℃、相對濕度50%的氣體環境下,以每分鐘300mm的速度、剝離角度170°~180°剝離了覆蓋膜。以密封烙鐵溫度140℃~190℃為止以10℃間隔進行了熱封時的平均剝離強度為基礎,評價了密封性。又,在各溫度下測定了剝離強度的試料數設為3。 「3」:在全部的溫度下平均剝離強度落在0.3N~0.9N的範圍內者。 「2」:平均剝離強度超出0.3N~0.9N的範圍的溫度有1~5點者。 「1」:在全部的溫度下平均剝離強度超出0.3N~0.9N的範圍者。 將結果顯示在表1~2的密封性之欄。(1) Tightness Use a taping machine (Nagata Seiki Co., Ltd., NK-600) to seal head width 0.5mm×2, seal head length 24mm, sealing pressure 0.5kgf, transport length 12mm, sealing time 0.3 seconds × 2 times, sealing iron temperature from 140 The cover film having a width of 21.5 mm was heat-sealed to a carrier tape made of polycarbonate (manufactured by Denka Corporation) and a carrier tape made of polystyrene (manufactured by Denka Corporation) with a width of 24 mm at intervals of 10°C from 190°C. After being placed in a gas environment with a temperature of 23°C and a relative humidity of 50% for 24 hours, it peeled off at a speed of 300mm per minute and a peeling angle of 170°~180° in a gas environment with a temperature of 23°C and a relative humidity of 50%. Cover film. The sealing performance was evaluated based on the average peel strength when the soldering iron temperature was 140°C to 190°C when heat sealing was performed at 10°C intervals. In addition, the number of samples for which the peel strength was measured at each temperature was set to 3. "3": Those whose average peel strength falls within the range of 0.3N to 0.9N at all temperatures. "2": The temperature at which the average peel strength exceeds the range of 0.3N to 0.9N has 1 to 5 points. "1": The average peel strength at all temperatures exceeds the range of 0.3N to 0.9N. The results are shown in the sealing performance column of Tables 1-2.

(2)剝離強度的偏差 以對聚苯乙烯製載帶(Denka公司製)的剝離強度成為0.4N的方式進行了熱封。在溫度23℃、相對濕度50%的氣體環境下放置24小時後,同樣地在溫度23℃、相對濕度50%的氣體環境下,以每分鐘300mm的速度、剝離角度170°~180°剝離了覆蓋膜。由在剝離方向上剝離了100mm量的覆蓋膜之際所得到的圖表導出了剝離強度的偏差。將剝離強度的偏差小於0.2N者標記為「3」,將0.2N~0.4N者標記為「2」,將比0.4N大者標記為「1」。將結果顯示在表1~2的剝離強度的偏差之欄。(2) Deviation of peel strength The polystyrene carrier tape (manufactured by Denka) was heat-sealed so that the peel strength of the carrier tape became 0.4N. After being placed in a gas environment with a temperature of 23°C and a relative humidity of 50% for 24 hours, it peeled off at a speed of 300mm per minute and a peeling angle of 170°~180° in a gas environment with a temperature of 23°C and a relative humidity of 50%. Cover film. The deviation of peel strength was derived from the graph obtained when the cover film of 100 mm was peeled in the peeling direction. Mark the deviation of peel strength less than 0.2N as "3", mark the deviation from 0.2N to 0.4N as "2", and mark the deviation greater than 0.4N as "1". The results are shown in the column of deviation of the peel strength in Tables 1 and 2.

(3)耐黏結性 以對聚苯乙烯製載帶(Denka公司製)的剝離強度成為0.4N的方式進行了熱封之後,將以覆蓋膜成為外周方向的方式進行了貼紮的載帶捲在直徑95mm的紙管之後,在60℃的環境下放置了24小時。於此時,將在成形於載帶的鄰接的口袋間的凸緣部未見有接著者標記為「3」,將可見到接著者標記為「1」。將結果顯示在表1~2的耐黏結性之欄。(3) Adhesion resistance After heat-sealing the polystyrene carrier tape (manufactured by Denka) so that the peel strength of it becomes 0.4N, the carrier tape that has been pasted so that the cover film becomes the outer circumferential direction is rolled on a paper tube with a diameter of 95 mm After that, it was left in an environment of 60°C for 24 hours. At this time, the flange part formed between the adjacent pockets of the carrier tape without a successor is marked as "3", and the visible successor is marked as "1". The results are shown in the column of adhesion resistance in Tables 1-2.

(4)層間接著強度的穩定性 在將覆蓋膜切出長邊方向300mm、寬度15mm的50個樣品後,預先剝掉(A)基材層和(C)中間層,將各個已剝掉的端部設置在拉伸試驗機(島津製作所公司製EZ Test),在23℃的條件下,以每分鐘200mm的速度藉由T字剝離來評價了層間接著強度。將50個樣品的層間接著強度的最大值和最小值的差小於3N者標記為「3」,將3N以上的接著強度者標記為「1」。將結果顯示在表1~2的層間接著強度的穩定性之欄。(4) The stability of the interlayer strength After the cover film was cut out of 50 samples with a length of 300 mm and a width of 15 mm, the (A) base layer and (C) the intermediate layer were peeled off in advance, and each peeled end was set in a tensile testing machine ( EZ Test manufactured by Shimadzu Corporation), under the condition of 23°C, the interlayer adhesion strength was evaluated by the T-shaped peeling at a speed of 200 mm per minute. The layer of 50 samples with the maximum and minimum bonding strength difference less than 3N is marked as "3", and the bonding strength above 3N is marked as "1". The results are shown in the columns of the layers in Tables 1 and 2 in terms of strength stability.

(5)生產性 評價了利用乾式層疊法貼合了(A)基材層和(C)中間層之後,在40℃下保管之際,(A)基材層與(C)中間層的層間接著強度達到最大的天數。 「3」:小於2天者 「2」:2天以上且小於4天者 「1」:4天以上者 將結果顯示在表1~2的生產性之欄。(5) Productivity It was evaluated that after the (A) base layer and (C) intermediate layer were laminated by the dry lamination method, when stored at 40°C, the (A) base layer and (C) intermediate layer reached the maximum strength. Days. "3": Less than 2 days "2": more than 2 days but less than 4 days "1": Over 4 days The results are shown in the productivity column of Tables 1-2.

(6)抗靜電性 使用三菱化學公司的Hiresta UP MCP-HT450,依照JISK6911的方法,在氣體環境溫度23℃、氣體環境濕度50%RH、施加電壓500V下評價了熱封層表面的表面電阻率。 「3」:表面電阻率小於1.0×10的12次方者 「2」:表面電阻率為1.0×10的12次方以上且小於1.0×10的14次方者 「1」:表面電阻率為1.0×10的14次方以上者 將結果顯示在表1~2的抗靜電性之欄。(6) Antistatic Using Hiresta UP MCP-HT450 of Mitsubishi Chemical Corporation, in accordance with the method of JISK6911, the surface resistivity of the heat seal layer surface was evaluated at a gas environment temperature of 23°C, a gas environment humidity of 50%RH, and an applied voltage of 500V. "3": The surface resistivity is less than 1.0×10 to the 12th power "2": Those whose surface resistivity is 1.0×10 to the 12th power or more and less than 1.0×10 to the 14th power "1": Surface resistivity 1.0×10 to the 14th power or more The results are shown in the column of antistatic properties in Tables 1-2.

由表1~2明確可知,實施例1~10的覆蓋膜,在密封性、剝離強度的偏差、耐黏結性、層間接著強度的穩定性、生產性、抗靜電性中的任一項上,都是優異的。It is clear from Tables 1 to 2 that the cover films of Examples 1 to 10 have any of sealing properties, variation in peel strength, adhesion resistance, stability of interlayer adhesion strength, productivity, and antistatic properties. Both are excellent.

另一方面,沒有凸形狀的比較例1則在耐黏結性方面惡劣。此外,未將凸形狀配置成千鳥狀而是配置成格子狀的比較例2則在剝離強度的偏差方面惡劣。On the other hand, Comparative Example 1 without a convex shape is poor in adhesion resistance. In addition, Comparative Example 2 in which the convex shape is not arranged in a chidori shape but is arranged in a lattice shape is poor in the deviation of the peel strength.

[表1]         實施例1 實施例2 實施例3 實施例4 實施例5 實施例6 實施例7 實施例8 實施例9 實施例10 基材層 o-PET a-1 E-5100 100 100 100 100 100 100 100 100 100 100 接著劑層 主劑 b-1 TM-319 50   50 50   50 50 50 50 50 主劑 b-2 自家合成品   50                 主劑 b-3 LIOSTAR1000         91           硬化劑 b-4 CAT-11B 50 50       50 50 50 50 50 硬化劑 b-5 Coronate 2067     50               硬化劑 b-6 Coronate L-45E       50             硬化劑 b-7 LIOSTAR500H         9           中間層 m-LLDPE c-1 2040F 100 100 100 100 100 100 100 100 100 100 熱封層 樹脂 d-1 EVAFLEX EV360 90 90 90 90 90 60 95 50 98 85 樹脂 d-2 CLEAREN 335A                   5 抗靜電劑 d-3 ENTIRA MK440 10 10 10 10 10 40 5 50 2 10 表面 形狀 凸形狀 凸形狀 凸形狀 凸形狀 凸形狀 凸形狀 凸形狀 凸形狀 凸形狀 凸形狀 配置 千鳥 千鳥 千鳥 千鳥 千鳥 千鳥 千鳥 千鳥 千鳥 千鳥 構成厚度 基材層厚度 μm 16 16 16 6 16 16 16 16 16 16 接著劑層厚度 μm 3 3 3 3 3 3 3 3 3 3 中間層厚度 μm 20 20 20 20 20 20 20 20 20 20 熱封層厚度 μm 13 13 13 13 13 13 13 13 13 13 覆蓋膜厚度 μm 52 52 52 52 52 52 52 52 52 52 評價物性 密封性 3 3 3 3 3 3 3 2 3 3 剝離強度的偏差 3 3 3 2 2 3 3 2 3 3 耐黏結性 3 3 3 3 3 3 3 3 3 3 層間接著強度的穩定性 3 3 3 3 3 3 3 3 3 3 生產性 3 3 3 3 2 3 3 3 3 3 抗靜電性 3 3 3 3 3 3 3 3 2 3 [Table 1] Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Example 7 Example 8 Example 9 Example 10 Substrate layer o-PET a-1 E-5100 100 100 100 100 100 100 100 100 100 100 Adhesive layer Main agent b-1 TM-319 50 50 50 50 50 50 50 50 Main agent b-2 Home synthesis 50 Main agent b-3 LIOSTAR1000 91 hardener b-4 CAT-11B 50 50 50 50 50 50 50 hardener b-5 Coronate 2067 50 hardener b-6 Coronate L-45E 50 hardener b-7 LIOSTAR500H 9 middle layer m-LLDPE c-1 2040F 100 100 100 100 100 100 100 100 100 100 Heat seal layer Resin d-1 EVAFLEX EV360 90 90 90 90 90 60 95 50 98 85 Resin d-2 CLEAREN 335A 5 Antistatic agent d-3 ENTIRA MK440 10 10 10 10 10 40 5 50 2 10 surface shape Convex shape Convex shape Convex shape Convex shape Convex shape Convex shape Convex shape Convex shape Convex shape Convex shape Configuration Chidori Chidori Chidori Chidori Chidori Chidori Chidori Chidori Chidori Chidori Composition thickness Thickness of substrate layer μm 16 16 16 6 16 16 16 16 16 16 Adhesive layer thickness μm 3 3 3 3 3 3 3 3 3 3 Thickness of the middle layer μm 20 20 20 20 20 20 20 20 20 20 Heat sealing layer thickness μm 13 13 13 13 13 13 13 13 13 13 Cover film thickness μm 52 52 52 52 52 52 52 52 52 52 Evaluation of physical properties Tightness 3 3 3 3 3 3 3 2 3 3 Deviation of peel strength 3 3 3 2 2 3 3 2 3 3 Adhesion resistance 3 3 3 3 3 3 3 3 3 3 The stability of the layer 3 3 3 3 3 3 3 3 3 3 Productive 3 3 3 3 2 3 3 3 3 3 Antistatic 3 3 3 3 3 3 3 3 2 3

[表2]         比較例1 比較例2 基材層 o-PET a-1 E-5100 100 100 接著劑層 主劑 b-1 TM-319 50 50 主劑 b-2       主劑 b-3 LIOSTAR1000     硬化劑 b-4 CAT-11B 50 50 硬化劑 b-5 Coronate 2067     硬化劑 b-6 Coronate L-45E     硬化劑 b-7 LIOSTAR500H     中間層 m-LLDPE c-1 2040F 100 100 熱封層 樹脂 d-1 EVAFLEX EV360 90 90 樹脂 d-2 CLEAREN 335A     抗靜電劑 d-3 ENTIRA MK440 10 10 表面 形狀     無凸形狀 凸形狀 配置     格子 構成厚度 基材層厚度 μm     16 16 接著劑層厚度 μm     3 3 中間層厚度 μm     20 20 熱封層厚度 μm     13 13 覆蓋膜厚度 μm     52 52 評價物性 密封性 3 3 剝離強度的偏差 3 1 耐黏結性 1 3 層間接著強度的穩定性 3 3 生產性 3 3 抗靜電性 3 3 [Table 2] Comparative example 1 Comparative example 2 Substrate layer o-PET a-1 E-5100 100 100 Adhesive layer Main agent b-1 TM-319 50 50 Main agent b-2 Main agent b-3 LIOSTAR1000 hardener b-4 CAT-11B 50 50 hardener b-5 Coronate 2067 hardener b-6 Coronate L-45E hardener b-7 LIOSTAR500H middle layer m-LLDPE c-1 2040F 100 100 Heat seal layer Resin d-1 EVAFLEX EV360 90 90 Resin d-2 CLEAREN 335A Antistatic agent d-3 ENTIRA MK440 10 10 surface shape No convex shape Convex shape Configuration no lattice Composition thickness Thickness of substrate layer μm 16 16 Adhesive layer thickness μm 3 3 Thickness of the middle layer μm 20 20 Heat sealing layer thickness μm 13 13 Cover film thickness μm 52 52 Evaluation of physical properties Tightness 3 3 Deviation of peel strength 3 1 Adhesion resistance 1 3 The stability of the layer 3 3 Productive 3 3 Antistatic 3 3

1:覆蓋膜 2:基材層 3:接著劑層 4:中間層 5:熱封層1: Cover film 2: Substrate layer 3: Adhesive layer 4: middle layer 5: Heat seal layer

圖1係顯示本發明的覆蓋膜的層構成的一例的剖面圖。 圖2係顯示千鳥狀的配置的一例的圖。Fig. 1 is a cross-sectional view showing an example of the layer structure of the cover film of the present invention. Fig. 2 is a diagram showing an example of a chidori-shaped arrangement.

1:覆蓋膜 1: Cover film

2:基材層 2: Substrate layer

3:接著劑層 3: Adhesive layer

4:中間層 4: middle layer

5:熱封層 5: Heat seal layer

Claims (10)

一種覆蓋膜,其係至少具有(A)基材層、(B)接著劑層、(C)中間層及(D)熱封層的積層膜, 在(D)熱封層的未與(C)中間層相接的面具有凸形狀,且凸形狀相對於積層膜的寬度方向及長度方向而被配置成千鳥狀。A cover film, which is a laminated film having at least (A) a substrate layer, (B) an adhesive layer, (C) an intermediate layer, and (D) a heat seal layer, The surface of the (D) heat-sealing layer that is not in contact with the (C) intermediate layer has a convex shape, and the convex shape is arranged in a thousand birds shape with respect to the width direction and the length direction of the laminated film. 如請求項1的覆蓋膜,其中(B)接著劑層係具有包含以下成分的骨架的胺基甲酸酯系接著劑:選自包含聚醚多元醇及聚酯多元醇的群組的至少一個成分、與選自包含二苯基甲烷二異氰酸酯、2,4-甲苯二異氰酸酯及異佛酮二異氰酸酯的群組的至少一個成分。The cover film of claim 1, wherein (B) the adhesive layer is a urethane-based adhesive having a skeleton including: at least one selected from the group consisting of polyether polyol and polyester polyol Component and at least one component selected from the group consisting of diphenylmethane diisocyanate, 2,4-toluene diisocyanate, and isophorone diisocyanate. 如請求項1或2的覆蓋膜,其中構成(D)熱封層的樹脂包含: (d-1)乙烯-乙酸乙烯酯共聚物60質量%~98質量%、與 (d-2)乙烯(甲基)丙烯酸系共聚物的鉀離子聚合物(ionomer)2質量%~40質量%。The cover film of claim 1 or 2, wherein the resin constituting (D) the heat-sealing layer includes: (d-1) 60% to 98% by mass of ethylene-vinyl acetate copolymer, and (d-2) Potassium ionomer of ethylene (meth)acrylic copolymer is 2% by mass to 40% by mass. 如請求項3的覆蓋膜,其中構成(D)熱封層的樹脂進一步包含苯乙烯-丁二烯共聚物。The cover film of claim 3, wherein the resin constituting the (D) heat-sealing layer further contains a styrene-butadiene copolymer. 如請求項1至4中任一項的覆蓋膜,其中(A)基材層包含聚對苯二甲酸乙二酯膜。The cover film according to any one of claims 1 to 4, wherein (A) the substrate layer comprises a polyethylene terephthalate film. 如請求項5的覆蓋膜,其中聚對苯二甲酸乙二酯膜係雙軸拉伸聚對苯二甲酸乙二酯膜。The cover film according to claim 5, wherein the polyethylene terephthalate film is a biaxially stretched polyethylene terephthalate film. 如請求項1至6中任一項的覆蓋膜,其中(C)中間層包含直鏈狀低密度聚乙烯。The cover film according to any one of claims 1 to 6, wherein (C) the intermediate layer comprises linear low-density polyethylene. 如請求項7的覆蓋膜,其中直鏈狀低密度聚乙烯包含m-LLDPE。The cover film of claim 7, wherein the linear low density polyethylene contains m-LLDPE. 如請求項1至8中任一項的覆蓋膜,其中被配置成千鳥狀的凸形狀的高度為2μm以上。The cover film according to any one of claims 1 to 8, wherein the height of the convex shape arranged in the shape of a thousand birds is 2 μm or more. 一種電子零件包裝體,其係作為包含熱塑性樹脂的載帶的蓋材而使用了如請求項1至9中任一項的覆蓋膜。An electronic component packaging body using the cover film of any one of claims 1 to 9 as a cover material of a carrier tape containing a thermoplastic resin.
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