TW202033656A - Epoxy resin composition - Google Patents

Epoxy resin composition Download PDF

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TW202033656A
TW202033656A TW108144339A TW108144339A TW202033656A TW 202033656 A TW202033656 A TW 202033656A TW 108144339 A TW108144339 A TW 108144339A TW 108144339 A TW108144339 A TW 108144339A TW 202033656 A TW202033656 A TW 202033656A
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epoxy resin
resin composition
poise
curing agent
present
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TWI771635B (en
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孔炳善
卓相鎔
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南韓商Kcc股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/42Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof
    • C08G59/4284Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof together with other curing agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/42Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/42Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof
    • C08G59/4246Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof polymers with carboxylic terminal groups
    • C08G59/4269Macromolecular compounds obtained by reactions other than those involving unsaturated carbon-to-carbon bindings
    • C08G59/4276Polyesters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/62Alcohols or phenols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/62Alcohols or phenols
    • C08G59/621Phenols
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/29Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/29Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
    • H01L23/293Organic, e.g. plastic

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
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  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Epoxy Resins (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)

Abstract

The present invention relates to an epoxy resin composition having low dielectric properties for encapsulating a semiconductor device.

Description

環氧樹脂組成物Epoxy resin composition

本發明係關於一種具有低介電特性用於封裝半導體裝置之環氧樹脂組成物。The present invention relates to an epoxy resin composition with low dielectric properties for packaging semiconductor devices.

隨著行動裝置和物聯網(IoT)的成長,基於此的行動通信技術標準也在迅速發展中。隨著最近世界進入5G通信時代,對於需要快速地和準確地傳輸大量訊息的各種技術之研究和開發已持續進行中。於現有LTE或4G的通信時代中,對於組成用於半導體封裝的印刷電路板(PCB)之材料的改進已成為關注焦點。然而,於5G通信時代中,不僅須改進用於半導體封裝的電路板,而還須改進半導體封裝組成物。With the growth of mobile devices and the Internet of Things (IoT), mobile communication technology standards based on this are also developing rapidly. As the world has recently entered the era of 5G communications, research and development of various technologies that require rapid and accurate transmission of large amounts of information have continued. In the current LTE or 4G communication era, the improvement of the materials that make up the printed circuit board (PCB) used for semiconductor packaging has become the focus of attention. However, in the era of 5G communications, it is not only necessary to improve the circuit board used for semiconductor packaging, but also to improve the semiconductor packaging composition.

一種半導體封裝材料用於保護半導體內部電路免於遭受外部衝擊和汙染物。近年來,用於行動裝置的半導體封裝材料不僅需要具有諸如散熱和流動性之類的基本需求特性,還須展現低介電常數(Dk)和低損耗因數(Df),以便降低高頻訊號傳輸過程中的傳輸損耗。因此,相關研究正積極進行中。A semiconductor packaging material is used to protect the internal circuits of semiconductors from external shocks and contaminants. In recent years, semiconductor packaging materials for mobile devices not only need to have basic required characteristics such as heat dissipation and fluidity, but also have to exhibit low dielectric constant (Dk) and low loss factor (Df) in order to reduce high-frequency signal transmission Transmission loss in the process. Therefore, relevant research is actively underway.

舉例來說,韓國專利公開公報第10-2014-0127957揭示於鹼性催化劑下藉由酚醛樹脂和環氧鹵丙烷(epihalohydrin)反應以形成低介電環氧樹脂組成物。然而,上文的環氧樹脂組成物不能滿足近來行動通信技術對於低介電常數(Dk)和低損耗因數(Df)特性的需求。因此,對用於封裝半導體裝置之具有低介電特性的組成物有持續的需求。For example, Korean Patent Publication No. 10-2014-0127957 discloses that a low-dielectric epoxy resin composition is formed by reacting a phenolic resin and epihalohydrin under an alkaline catalyst. However, the above epoxy resin composition cannot meet the recent mobile communication technology's demand for low dielectric constant (Dk) and low loss factor (Df) characteristics. Therefore, there is a continuous demand for compositions with low dielectric properties for packaging semiconductor devices.

本發明提供一種具有低介電特性的環氧樹脂組成物和使用其封裝的半導體裝置。The present invention provides an epoxy resin composition with low dielectric properties and a semiconductor device encapsulated using the epoxy resin composition.

本發明的一個態樣為提供一種環氧樹脂組成物包括一環氧樹脂、一固化劑、及一填充劑,其中該固化劑包括一酯基樹脂。One aspect of the present invention is to provide an epoxy resin composition including an epoxy resin, a curing agent, and a filler, wherein the curing agent includes an ester-based resin.

依據本發明的一種環氧樹脂組成物,其確實具低介電常數和低損耗因數,當應用於半導體裝置時,於傳輸高頻訊號的同時實現快速資訊傳輸,從而將傳輸損耗降至最低。此外,依據本發明的環氧樹脂組成物具有低吸濕率,因此可有效地保護半導體內部電路。An epoxy resin composition according to the present invention does have a low dielectric constant and a low loss factor. When applied to a semiconductor device, it can transmit high-frequency signals while realizing fast information transmission, thereby minimizing transmission loss. In addition, the epoxy resin composition according to the present invention has a low moisture absorption rate, and therefore can effectively protect the internal circuit of the semiconductor.

於下文中,將詳細地描述本發明的較佳實施例。然而,應理解這些描述無意將本發明限制於以下的內容,且於必要時可以以各種方式修改各種組件或可選地相互使用。因此,本發明目的係在於涵蓋所有可能包括在本發明精神和範圍內之修改、均等物、及替代物。Hereinafter, preferred embodiments of the present invention will be described in detail. However, it should be understood that these descriptions are not intended to limit the present invention to the following content, and various components can be modified in various ways or alternatively used mutually as necessary. Therefore, the purpose of the present invention is to cover all modifications, equivalents, and alternatives that may be included in the spirit and scope of the present invention.

環氧樹脂組成物Epoxy resin composition

依據本發明的一種環氧樹脂組成物包括一環氧樹脂、一固化劑、及一填充劑,其中固化劑包括一酯基樹脂。同樣地,如果需要,依據本發明的環氧樹脂組成物可更包括一固化促進劑和本領域通常使用的添加劑。於下文中,將描述本發明的環氧樹脂組成物之組成。An epoxy resin composition according to the present invention includes an epoxy resin, a curing agent, and a filler, wherein the curing agent includes an ester-based resin. Similarly, if necessary, the epoxy resin composition according to the present invention may further include a curing accelerator and additives commonly used in the art. Hereinafter, the composition of the epoxy resin composition of the present invention will be described.

環氧樹脂Epoxy resin

依據本發明的環氧樹脂組成物包含一環氧樹脂以作為主要樹脂。環氧樹脂藉由與固化劑反應而固化。於固化後,環氧樹脂具有三維網狀結構,從而賦有穩固地和牢固地黏附於被黏物的特性和耐熱性。The epoxy resin composition according to the present invention contains an epoxy resin as the main resin. The epoxy resin is cured by reacting with the curing agent. After curing, the epoxy resin has a three-dimensional network structure, which is endowed with the characteristics of firmly and firmly adhering to the adherend and heat resistance.

可無限制地使用通常用於半導體裝置封裝材料中的環氧樹脂以作為環氧樹脂。可用的環氧樹脂之非限制性實施例可包含雙酚A型環氧樹脂(bisphenol A-type epoxy resin)、甲酚酚醛清漆型環氧樹脂(cresol novolac-type epoxy resin)、雙酚F型環氧樹脂(bisphenol F-type epoxy resin)、雙酚S型環氧樹脂(bisphenol S-type epoxy resin)、萘型環氧樹脂(naphthalene-type epoxy resin)、蒽環氧樹脂(anthracene epoxy resin)、聯苯型環氧樹脂(biphenyl-type epoxy resin)、四甲基聯苯型環氧樹脂(tetramethyl biphenyl-type epoxy resin)、苯酚酚醛清漆型環氧樹脂(phenol novolac-type epoxy resin)、雙酚A酚醛清漆型環氧樹脂(bisphenol A novolac-type epoxy resin)、雙酚S酚醛清漆型環氧樹脂(bisphenol S novolac-type epoxy resin)、聯苯酚醛清漆型環氧樹脂(biphenyl novolac-type epoxy resin)、萘酚酚醛清漆型環氧樹脂(naphthol novolac-type epoxy resin)、萘酚酚醛清漆同軸型環氧樹脂(naphthol phenol coaxial novolac-type epoxy resin)、萘酚甲酚同軸酚醛清漆型環氧樹脂(naphthol cresol coaxial novolac-type epoxy resin)、芳烴甲醛樹脂改性的酚醛樹脂型環氧樹脂(aromatic hydrocarbon formaldehyde resin modified phenolic resin-type epoxy resin)、三苯甲烷型環氧樹脂(triphenyl methane-type epoxy resin)、四苯乙烷型環氧樹脂(tetraphenyl ethane-type epoxy resin)、二環戊二烯型環氧樹脂(dicyclopentadiene-type epoxy resin)、二環戊二烯苯酚加成反應型環氧樹脂(dicyclopentadiene phenol addition reaction-type epoxy resin)、苯酚芳烷基型環氧樹脂(phenol aralkyl-type epoxy resin)、多功能酚醛樹脂(multi-functional phenolic resin)及萘酚芳烷基型環氧樹脂(naphthol aralkyl-type epoxy resin)中的一種或多種,但不限於此。As the epoxy resin, epoxy resins generally used in semiconductor device packaging materials can be used without limitation. Non-limiting examples of usable epoxy resins may include bisphenol A-type epoxy resin, cresol novolac-type epoxy resin, and bisphenol F-type epoxy resin. Epoxy resin (bisphenol F-type epoxy resin), bisphenol S-type epoxy resin, naphthalene-type epoxy resin, anthracene epoxy resin , Biphenyl-type epoxy resin, tetramethyl biphenyl-type epoxy resin, phenol novolac-type epoxy resin, double Bisphenol A novolac-type epoxy resin, bisphenol S novolac-type epoxy resin, biphenyl novolac-type epoxy resin epoxy resin), naphthol novolac-type epoxy resin, naphthol phenol coaxial novolac-type epoxy resin, naphthol phenol coaxial novolac-type epoxy resin, naphthol cresol coaxial novolac-type epoxy resin Naphthol cresol coaxial novolac-type epoxy resin, aromatic hydrocarbon formaldehyde resin modified phenolic resin-type epoxy resin, triphenyl methane-type epoxy resin type epoxy resin), tetraphenyl ethane-type epoxy resin, dicyclopentadiene-type epoxy resin, dicyclopentadiene-type epoxy resin, dicyclopentadiene phenol addition reaction type ring Dicyclopentadiene phenol addition react ion-type epoxy resin), phenol aralkyl-type epoxy resin, multi-functional phenolic resin and naphthol aralkyl-type epoxy resin epoxy resin), but not limited to one or more.

環氧樹脂可具有環氧當量(EEW)介於100 g/eq至400 g/eq之間,例如介於150 g/eq至300 g/eq之間;軟化點介於30o C至150oC 之間,例如介於40o C至130oC 之間;黏度(於150oC 下測量)介於0.01 泊(poise)至30 泊(poise)之間,例如介於0.02 泊(poise)至20 泊(poise)之間。如此的環氧樹脂具有相對低的黏度特性,因此,即使其中包含高含量的填充劑,也可確保流動性且可容易地進行揉捏。The epoxy resin can have an epoxy equivalent weight (EEW) between 100 g/eq and 400 g/eq, such as between 150 g/eq and 300 g/eq; the softening point is between 30 o C and 150 oC Between, for example, between 40 o C to 130 oC ; viscosity (measured at 150 oC ) between 0.01 poise (poise) to 30 poise (poise), for example, between 0.02 poise (poise) to 20 poise (Poise) between. Such epoxy resin has relatively low viscosity characteristics, and therefore, even if it contains a high content of filler, fluidity can be ensured and kneading can be easily performed.

當環氧樹脂的環氧當量小於100 g/eq時,流動性將顯著降低,而當大於400 g/eq時,玻璃轉移溫度(Tg)可能下降且熱膨脹係數可能增加。此外,當環氧樹脂的軟化點和黏度超出上文範圍時,分散性可能劣化。When the epoxy equivalent of the epoxy resin is less than 100 g/eq, the fluidity will be significantly reduced, and when it is greater than 400 g/eq, the glass transition temperature (Tg) may decrease and the thermal expansion coefficient may increase. In addition, when the softening point and viscosity of the epoxy resin exceed the above ranges, the dispersibility may be deteriorated.

基於環氧樹脂組成物的總重量計,環氧樹脂的含量可介於1重量百分比(wt%)至20重量百分比(wt%)之間,例如介於1 wt%至10 wt%之間。當環氧樹脂的含量小於1 wt%時,黏著性、電絕緣性、流動性、及成型性可能劣化。當其含量大於20 wt%時,由於吸濕量的增加,半導體的可靠性可能劣化,且由於填充劑的相對含量下降,散熱特性可能劣化。Based on the total weight of the epoxy resin composition, the content of the epoxy resin may be between 1 weight percent (wt%) and 20 weight percent (wt%), for example, between 1 wt% and 10 wt%. When the content of the epoxy resin is less than 1 wt%, adhesion, electrical insulation, fluidity, and moldability may be deteriorated. When its content is greater than 20 wt%, the reliability of the semiconductor may be deteriorated due to an increase in moisture absorption, and heat dissipation characteristics may be deteriorated due to a decrease in the relative content of fillers.

固化劑Hardener

依據本發明的環氧樹脂組成物包含一固化劑。固化劑藉由與環氧樹脂反應來促進組合物的固化。The epoxy resin composition according to the present invention contains a curing agent. The curing agent promotes the curing of the composition by reacting with the epoxy resin.

依據本發明的環氧樹脂組成物包含一酯基樹脂以作為固化劑。酯基樹脂只要是構成分子的主鏈上包含酯鍵的樹脂即可被使用,而無特別限制,例如,酯基樹脂可於催化劑和溶劑下使羧酸化合物和乙二醇化合物或羧酸化合物和酚化合物聚合而成。The epoxy resin composition according to the present invention contains an ester-based resin as a curing agent. The ester-based resin can be used as long as it is a resin containing an ester bond in the main chain of the constituent molecule, and is not particularly limited. For example, the ester-based resin can be a carboxylic acid compound, a glycol compound, or a carboxylic acid compound under a catalyst and a solvent. It is polymerized with phenolic compounds.

羧酸化合物的種類沒有特別限制。例如,可使用選自對苯二甲酸(terephthalic acid)、間苯二甲酸(isophthalic acid)、1,4-環己烷二羧酸(1,4-cyclohexane dicarboxylic acid)、己二酸(adipic acid)、癸二酸(sebacic acid)、鄰苯二甲酸酐(phthalic anhydride)、偏苯三酸酐(trimellitic anhydride)、苯甲酸(benzoic acid)、及四氫鄰苯二甲酸酐(tetrahydrophthalic anhydride)中的一種或多種。The kind of carboxylic acid compound is not particularly limited. For example, it can be selected from terephthalic acid (terephthalic acid), isophthalic acid (isophthalic acid), 1,4-cyclohexane dicarboxylic acid (1,4-cyclohexane dicarboxylic acid), adipic acid (adipic acid). ), sebacic acid, phthalic anhydride, trimellitic anhydride, benzoic acid, and tetrahydrophthalic anhydride .

乙二醇化合物的種類沒有特別限制。例如,可使用選自乙二醇(ethylene glycol)、丙二醇(propylene glycol)、1,2-丁二醇(1,2-butylene glycol)、新戊二醇(neopentyl glycol)、1,6-己二醇(1,6-haxanediol)、及甘油(glycerol)中的一種或多種。The kind of ethylene glycol compound is not particularly limited. For example, it may be selected from ethylene glycol, propylene glycol, 1,2-butylene glycol, neopentyl glycol, 1,6-hexane One or more of 1,6-haxanediol and glycerol.

酚化合物的種類沒有特別限制。例如,可使用選自苯酚(phenol),甲酚(cresol)、對叔丁基苯酚(p-t-butylphenol)、1-萘酚(1-naphthol)、2-萘酚(2-naphthol)、鄰苯二酚(catechol)、間苯二酚(resorcinol)、及對苯二酚(hydroquinone)中的一種或多種。The kind of phenol compound is not particularly limited. For example, it can be selected from phenol, cresol, pt-butylphenol, 1-naphthol, 2-naphthol, o-benzene One or more of catechol (catechol), resorcinol (resorcinol), and hydroquinone (hydroquinone).

酯基樹脂可具有羥基當量(OH)介於50 g/eq至400 g/eq之間,例如介於100 g/eq至300 g/eq之間;軟化點介於25o C至130o C之間,例如介於50o C至100o C之間;黏度(於150oC 下測量)介於0.1 泊(poise)至3 泊(poise)之間,例如介於0.3 泊(poise)至1.5 泊(poise)之間。當酯基樹脂的羥基當量(OH)大於400 g/eq時,固化反應後的固化密度降低,從而可靠性可能劣化。而當小於50 g/eq時,固化反應的速率上升,從而凝膠生成的速率高且穩定性可能劣化。當軟化點高於130o C時,黏度上升使流動性劣化,從而可能造成成型性缺陷。而當小於25o C時,分散性劣化,由於團聚從而使產率可能下降。當黏度大於3 泊(poise)時,流動性劣化,從而可能造成成型性缺陷。當小於0.1泊(poise)時,分散性劣化,由於團聚從而使產率可能下降。The ester-based resin may have a hydroxyl equivalent (OH) between 50 g/eq and 400 g/eq, for example, between 100 g/eq and 300 g/eq; the softening point is between 25 o C and 130 o C Between, for example, between 50 o C to 100 o C; viscosity (measured at 150 oC ) between 0.1 poise (poise) to 3 poise (poise), for example, between 0.3 poise (poise) to 1.5 Between poise. When the hydroxyl equivalent (OH) of the ester-based resin is greater than 400 g/eq, the curing density after the curing reaction is reduced, and thus reliability may be deteriorated. When it is less than 50 g/eq, the rate of curing reaction increases, so that the rate of gel formation is high and stability may be deteriorated. When the softening point is higher than 130 o C, the viscosity increases and the fluidity deteriorates, which may cause moldability defects. When it is less than 25 o C, the dispersibility deteriorates, and the yield may decrease due to agglomeration. When the viscosity is greater than 3 poise, fluidity deteriorates, which may cause moldability defects. When it is less than 0.1 poise, the dispersibility is deteriorated, and the yield may decrease due to agglomeration.

依據本發明的環氧樹脂組成物可更包含一酚醛樹脂以作為固化劑。可用的酚醛樹脂之非限制性實施例可包含選自苯酚酚醛清漆型樹脂(phenol novolac-type resin)、甲酚酚醛清漆型樹脂(cresol novolac-type resin)、苯酚烷基樹脂(phenol alkyl resin)、苯酚木酮型樹脂(phenol xylok-type resin)、及由雙酚A合成的各種酚醛清漆型樹脂(novolac-type resins)中的一種或多種。The epoxy resin composition according to the present invention may further include a phenolic resin as a curing agent. Non-limiting examples of usable phenolic resins may include phenol novolac-type resins, cresol novolac-type resins, and phenol alkyl resins. One or more of phenol xylok-type resins and various novolac-type resins synthesized from bisphenol A.

酚醛樹脂可具有羥基(OH)當量介於50 g/eq至200 g/eq之間,例如介於80 g/eq至150 g/eq之間;軟化點介於50o C至150o C之間,例如介於60o C至100o C之間;黏度(於150oC 下測量)介於0.5 泊(poise)至2.5 泊(poise)之間,例如介於1.0 泊(poise)至2.0 泊(poise)之間。當酚醛樹脂的羥基(OH)當量、軟化點及黏度超出上述的範圍時,環氧樹脂組成物的分散性和流動性可能劣化。Phenolic resin may have a hydroxyl (OH) equivalent between 50 g/eq and 200 g/eq, for example between 80 g/eq and 150 g/eq; softening point between 50 o C and 150 o C Between, for example, between 60 o C and 100 o C; viscosity (measured at 150 oC ) between 0.5 poise (poise) to 2.5 poise (poise), for example, between 1.0 poise (poise) to 2.0 poise (Poise) between. When the hydroxyl (OH) equivalent, softening point, and viscosity of the phenol resin exceed the above-mentioned ranges, the dispersibility and fluidity of the epoxy resin composition may deteriorate.

例如,酯基樹脂和酚醛樹脂之重量混合比可介於1:0.1至1:5之間,例如介於1:0.1至1:3之間。當酯基樹脂和酚醛樹脂之重量混合比滿足上述範圍時,可改善耐腐蝕性和黏著性,且可確保低介電常數和損耗因數。For example, the weight mixing ratio of the ester-based resin and the phenolic resin may be between 1:0.1 and 1:5, for example, between 1:0.1 and 1:3. When the weight mixing ratio of the ester-based resin and the phenolic resin satisfies the above range, the corrosion resistance and adhesion can be improved, and a low dielectric constant and dissipation factor can be ensured.

基於環氧樹脂組成物的總重量計,固化劑的含量可包含1 wt%至20wt%之間,例如介於1 wt%至10 wt%之間。當固化劑的含量小於1 wt%時,可固化性和可成型性將成為問題。而當大於 20wt%時,由於吸濕量的上升,可靠性可能劣化,且強度可能變得相對低。Based on the total weight of the epoxy resin composition, the content of the curing agent may comprise between 1 wt% and 20 wt%, for example between 1 wt% and 10 wt%. When the content of the curing agent is less than 1 wt%, curability and moldability will become problems. And when it is more than 20wt%, due to the increase in moisture absorption, reliability may be deteriorated, and strength may become relatively low.

填充劑Filler

依據本發明的環氧樹脂組成物包含一填充劑。填充劑用於改善封裝材料的散熱和強度,並降低吸濕量。The epoxy resin composition according to the present invention contains a filler. The filler is used to improve the heat dissipation and strength of the packaging material, and reduce the moisture absorption.

可單獨使用或結合其兩種或兩種以上的無機填充劑以作為填充劑,例如二氧化矽(silica)、氮化矽(silica nitride)、氧化鋁(alumina)、氮化鋁(aluminum nitride)、氮化硼(boron nitride)等。It can be used alone or in combination with two or more of its inorganic fillers as fillers, such as silicon dioxide (silica), silicon nitride (silica nitride), alumina (alumina), aluminum nitride (aluminum nitride) , Boron nitride, etc.

例如,依據本發明的環氧樹脂組成物可包含球型二氧化矽以作為填充劑,且可使用例如平均粒徑介於5 μm至30 μm之間的球型二氧化矽。當球型二氧化矽具有上述平均直徑分布時,可獲得充分加工性,且同時可確保優異的散熱。For example, the epoxy resin composition according to the present invention can include spherical silica as a filler, and can use, for example, spherical silica with an average particle diameter between 5 μm and 30 μm. When the spherical silica has the above-mentioned average diameter distribution, sufficient processability can be obtained, and at the same time, excellent heat dissipation can be ensured.

基於環氧樹脂組成物的總重量計,填充劑的含量可包含70 wt%至95 wt%之間,例如介於80 wt%至95 wt%之間。當填充劑的含量小於70 wt%時,由於吸濕量上升,強度可能劣化且黏著性可能降低。當填充劑的含量大於95 wt%時,由於黏度上升和流動性劣化,加工性可能變差。Based on the total weight of the epoxy resin composition, the content of the filler may include between 70 wt% and 95 wt%, for example, between 80 wt% and 95 wt%. When the content of the filler is less than 70 wt%, due to an increase in moisture absorption, strength may be deteriorated and adhesiveness may be reduced. When the content of the filler is greater than 95 wt%, processability may deteriorate due to increase in viscosity and deterioration in fluidity.

固化促進劑Curing accelerator

依據本發明的環氧樹脂組成物可包含一固化促進劑。固化促進劑用於促進固化反應以及改善高溫可靠性和連續可加工性之週期。The epoxy resin composition according to the present invention may include a curing accelerator. The curing accelerator is used to promote the curing reaction and improve the high temperature reliability and continuous processability cycle.

用於本發明的固化促進劑只要其可促進固化劑的固化反應即可被使用,而無特別限制。例如,固化促進劑可為選自諸如2-甲基咪唑(2-methylimidazole)、2-乙基-4-甲基咪唑(2-ethyl-4-methylimidazole)、2-苯基咪唑(2-phenylimidazole)、(4-甲基-2-苯基-1H-咪唑-5基)甲醇((4-methyl-2-phenyl-1H-imidazol-5-yl)methanol)的咪唑化合物、諸如三乙胺(triethylamine)、三丁胺(tributylamine)、芐基二甲基胺(benzyldimethylamine)的胺化合物、諸如2-(二甲基氨基甲基)苯酚(2-(dimethylaminomethyl)phenol)、2,4,6-三(二甲基氨基甲基)苯酚(2,4,6-tris (dimethylaminomethyl)phenol)、及1,8-二吖雙環(5,4,0)十一-7-烯(1,8-diazabicyclo(5,4,0) undec-7-ene)的叔胺化合物(tertiary amine compound)、及苯基膦(phenylphosphine)、二苯基膦(diphenylphosphine)、三苯基膦(triphenylphosphine)、三丁基膦(tributylphosphine)、以及三(對甲基苯基)膦(tri(p-methylphenyl)phosphine)中的一種或多種。The curing accelerator used in the present invention can be used as long as it can promote the curing reaction of the curing agent, and is not particularly limited. For example, the curing accelerator may be selected from such as 2-methylimidazole (2-methylimidazole), 2-ethyl-4-methylimidazole (2-ethyl-4-methylimidazole), 2-phenylimidazole (2-phenylimidazole) ), (4-methyl-2-phenyl-1H-imidazol-5-yl)methanol ((4-methyl-2-phenyl-1H-imidazol-5-yl)methanol) imidazole compounds, such as triethylamine ( triethylamine), tributylamine (tributylamine), benzyldimethylamine (benzyldimethylamine) amine compounds, such as 2-(dimethylaminomethyl)phenol (2-(dimethylaminomethyl)phenol), 2,4,6- Tris (dimethylaminomethyl) phenol (2,4,6-tris (dimethylaminomethyl)phenol), and 1,8-diazebicyclo(5,4,0)undec-7-ene (1,8- diazabicyclo(5,4,0) undec-7-ene) tertiary amine compound, and phenylphosphine, diphenylphosphine, triphenylphosphine, tributyl One or more of tributylphosphine and tri(p-methylphenyl)phosphine.

基於環氧樹脂組成物的總重量計,固化促進劑的含量可包含在0.01 wt%至5 wt%之間,例如介於0.01 wt%至2 wt%之間。當固化促進劑的含量小於0.01 wt%時,可固化性可能劣化。而當大於5 wt%時,由於過度固化,流動性可能劣化。Based on the total weight of the epoxy resin composition, the content of the curing accelerator may be comprised between 0.01 wt% and 5 wt%, for example between 0.01 wt% and 2 wt%. When the content of the curing accelerator is less than 0.01 wt%, curability may be deteriorated. And when it is more than 5 wt%, fluidity may be deteriorated due to excessive curing.

添加劑additive

除了上述組分外,如果需要,依據本發明的環氧樹脂組成物可更可選地包含本領域通常已知的添加劑。可用於本發明的添加劑的非限制性實施例可包括選自偶合劑、著色劑、消泡劑、均染劑、黏合改進劑、阻燃劑、光吸收劑、乾燥劑、吸溼劑、及蠟中的一種或多種。In addition to the above-mentioned components, if necessary, the epoxy resin composition according to the present invention may further optionally contain additives generally known in the art. Non-limiting examples of additives that can be used in the present invention may include selected from coupling agents, colorants, defoamers, leveling agents, adhesion modifiers, flame retardants, light absorbers, desiccants, moisture absorbents, and One or more of waxes.

偶合劑是用於增強塗膜黏著性的材料,且可使用諸如巰基烷基烷氧基矽烷(mercaptoalkylalkoxysilane)和γ-乙二氧基丙基三甲氧基矽烷(gamma-glydoxypropyltrimethoxysilane)的矽基化合物。本領域已知諸如炭黑(carbon black)、孟加拉(bengala)、有機染料(organic dye)、無機染料(inorganic dye)的典型著色劑可單獨使用或結合其兩種或兩種以上以作為著色劑。可使用石蠟(paraffin wax)、天然蠟(natural wax)、合成蠟(synthetic wax)、或其混合物以作為蠟。天然蠟包含巴西棕櫚蠟(carnauba wax),而合成蠟包含聚乙烯蠟(polyethylene wax)。The coupling agent is a material for enhancing the adhesiveness of the coating film, and silicon-based compounds such as mercaptoalkylalkoxysilane and gamma-glydoxypropyltrimethoxysilane can be used. It is known in the art that typical colorants such as carbon black, bengala, organic dye, and inorganic dye can be used alone or in combination of two or more of them as colorants . Paraffin wax, natural wax, synthetic wax, or a mixture thereof may be used as the wax. Natural waxes include carnauba wax, and synthetic waxes include polyethylene wax.

基於環氧樹脂組成物的總重量計,添加劑的含量沒有特別限制,而可介於0.1 wt%至5 wt%之間。Based on the total weight of the epoxy resin composition, the content of the additives is not particularly limited, but may be between 0.1 wt% and 5 wt%.

本發明的環氧樹脂組成物之製造方法沒有特別限定,而可使用本領域已知的方法來製造。例如,可使用班伯里混煉機(banbury mixer)、捏合機、滾筒、單軸或雙軸擠出機、及共捏合機等的熔融捏合方法。例如,將上述組分均勻的混合,然後使用熱捏合機於100o C至130o C的溫度下對混合物進行熔融混合。之後將混合物冷卻至室溫並研磨成粉末狀態,然後共混以生產環氧樹脂組成物。The manufacturing method of the epoxy resin composition of this invention is not specifically limited, It can manufacture using the method known in this field. For example, a melt-kneading method such as a banbury mixer, a kneader, a drum, a single-shaft or twin-shaft extruder, and a co-kneader can be used. For example, the above-mentioned components are mixed uniformly, and then using a heat kneader to melt-mixing the mixture at a temperature of 100 o C to 130 o C is. The mixture is then cooled to room temperature and ground into a powder state, and then blended to produce an epoxy resin composition.

半導體裝置Semiconductor device

本發明提供一種使用上述環氧樹脂組成物封裝的半導體裝置。具體地,可應用本發明的組成物之半導體裝置係指藉由將電晶體、二極體、電阻器、電容器等整合並佈線在半導體晶片或基板上而製成的電子電路(集成電路)。The present invention provides a semiconductor device encapsulated using the epoxy resin composition. Specifically, a semiconductor device to which the composition of the present invention can be applied refers to an electronic circuit (integrated circuit) made by integrating and wiring transistors, diodes, resistors, capacitors, etc. on a semiconductor chip or substrate.

使用本發明的環氧樹脂組成物封裝和製造半導體裝置的方法沒有特別限制。可通過使用諸如傳遞模塑、壓縮模塑、或注射模塑的模塑方法來封裝以製造半導體裝置。The method of encapsulating and manufacturing a semiconductor device using the epoxy resin composition of the present invention is not particularly limited. The semiconductor device can be manufactured by packaging by using a molding method such as transfer molding, compression molding, or injection molding.

於下文中,將參考實施例更詳細地描述本發明。然而,以下實施例僅是對本發明的描述,而無意於限制本發明的範圍。Hereinafter, the present invention will be described in more detail with reference to Examples. However, the following examples are only descriptions of the present invention, and are not intended to limit the scope of the present invention.

實施例1至實施例6Example 1 to Example 6

依據下表1中所示的組成物,將各組分使用容器混合器混合,然後藉由熔融混合、冷卻、研磨、及共混而壓製成預定尺寸,以製備實施例1至實施例6的環氧樹脂組成物。下表1所使用的單位為重量百分比。According to the composition shown in Table 1 below, the components were mixed using a container mixer, and then pressed into a predetermined size by melt mixing, cooling, grinding, and blending to prepare examples 1 to 6 Epoxy resin composition. The units used in Table 1 below are weight percentages.

比較例1至比較例4Comparative example 1 to comparative example 4

除了使用下表2所示的組成物外,以與實施例1至實施例6相同的方式製備比較例1至比較例4的環氧樹脂組成物。下表2所使用的單位為重量百分比。Except for using the composition shown in Table 2 below, the epoxy resin composition of Comparative Example 1 to Comparative Example 4 was prepared in the same manner as in Example 1 to Example 6. The units used in Table 2 below are weight percentages.

表1   實施例 1 2 3 4 5 6 環氧樹脂 5.91 5.60 5.26 4.60 6.08 6.09 固化劑 1-1 1.14 2.06 3.12 5.12 0.63 0.6 固化劑2 2.67 2.06 1.34   3.01 3.03 填充劑 89.5 89.5 89.5 89.5 89.5 89.5 偶合劑 0.4 0.4 0.4 0.4 0.4 0.4 著色劑 0.2 0.2 0.2 0.2 0.2 0.2 0.1 0.1 0.1 0.1 0.1 0.1 固化促進劑 0.08 0.08 0.08 0.08 0.08 0.08 總計 100 100 100 100 100 100 Table 1 Example 1 2 3 4 5 6 Epoxy resin 5.91 5.60 5.26 4.60 6.08 6.09 Curing agent 1-1 1.14 2.06 3.12 5.12 0.63 0.6 Curing agent 2 2.67 2.06 1.34 3.01 3.03 Filler 89.5 89.5 89.5 89.5 89.5 89.5 Coupling agent 0.4 0.4 0.4 0.4 0.4 0.4 Colorant 0.2 0.2 0.2 0.2 0.2 0.2 wax 0.1 0.1 0.1 0.1 0.1 0.1 Curing accelerator 0.08 0.08 0.08 0.08 0.08 0.08 total 100 100 100 100 100 100

表2   比較例 1 2 3 4 環氧樹脂 6.29 4.96 5.6 5.91 固化劑1-2   2.26   1.14 固化劑1-3   2.26 2.06   固化劑2 3.43 0.24 2.06 2.67 填充劑 89.5 89.5 89.5 89.5 偶合劑 0.4 0.4 0.4 0.4 著色劑 0.2 0.2 0.2 0.2 0.1 0.1 0.1 0.1 固化促進劑 0.08 0.08 0.08 0.08 總計 100 100 100 100 Table 2 Comparative example 1 2 3 4 Epoxy resin 6.29 4.96 5.6 5.91 Curing agent 1-2 2.26 1.14 Curing agent 1-3 2.26 2.06 Curing agent 2 3.43 0.24 2.06 2.67 Filler 89.5 89.5 89.5 89.5 Coupling agent 0.4 0.4 0.4 0.4 Colorant 0.2 0.2 0.2 0.2 wax 0.1 0.1 0.1 0.1 Curing accelerator 0.08 0.08 0.08 0.08 total 100 100 100 100

環氧樹脂:4,4-雙(2,3-環氧丙氧基)-3,3,5,5-四甲基(1,1-聯苯)(4,4-bis (2,3-epoxypropoxy)-3,3,5,5-tetramethyl(1,1-biphenyl))(YK-4000HK,三菱化學公司,環氧當量:192 g/eq,軟化點:109o C,黏度(於150o C下測量):0.2 泊(poise))Epoxy resin: 4,4-bis(2,3-epoxypropoxy)-3,3,5,5-tetramethyl(1,1-biphenyl) (4,4-bis (2,3 -epoxypropoxy)-3,3,5,5-tetramethyl(1,1-biphenyl)) (YK-4000HK, Mitsubishi Chemical Corporation, epoxy equivalent: 192 g/eq, softening point: 109 o C, viscosity (at 150 o Measured at C): 0.2 poise)

固化劑1-1:酯基樹脂(OH當量:209 g/eq,軟化點:78o C,黏度(於150o C下測量):0.6 泊(poise))Curing agent 1-1: ester-based resin (OH equivalent: 209 g/eq, softening point: 78 o C, viscosity (measured at 150 o C): 0.6 poise)

固化劑1-2:酯基樹脂(OH當量:185 g/eq,軟化點:135o C,黏度(於150o C下測量):1.8 泊(poise))Curing agent 1-2: ester-based resin (OH equivalent: 185 g/eq, softening point: 135 o C, viscosity (measured at 150 o C): 1.8 poise)

固化劑1-3:酯基樹脂(OH當量:169 g/eq,軟化點:152o C,黏度(於150o C下測量):1.6 泊(poise))Curing agent 1-3: ester-based resin (OH equivalent: 169 g/eq, softening point: 152 o C, viscosity (measured at 150 o C): 1.6 poise)

固化劑2:酚醛樹脂(具有羥基苯甲醛的苯酚聚合物,MEH-7500-3S,明和化成株式會社(Meiwa Kasei Co.),OH當量:103 g/eq,軟化點:83o C,黏度(於150o C下測量) :1.4 泊(poise))Curing agent 2: Phenolic resin (phenol polymer with hydroxybenzaldehyde, MEH-7500-3S, Meiwa Kasei Co.), OH equivalent: 103 g/eq, softening point: 83 o C, viscosity ( Measured at 150 o C): 1.4 poise)

填充劑:球型二氧化矽(平均粒徑為15 μm)Filler: spherical silica (average particle size is 15 μm)

偶合劑:2-(3,4-環氧環己基)乙基三甲氧基矽烷(KBM-403,信越化學工業株式會社(ShinEtsu Co.),比重(25o C):1.070,閃點:135o C,折射率(25o C): 1.429,沸點(o C/mmHg):120/2)Coupling agent: 2-(3,4-epoxycyclohexyl) ethyl trimethoxysilane (KBM-403, ShinEtsu Co.), specific gravity (25 o C): 1.070, flash point: 135 o C, refractive index (25 o C): 1.429, boiling point ( o C/mmHg): 120/2)

著色劑:炭黑(MA-600,三菱化學公司,最大切割尺寸:20 nm)Coloring agent: carbon black (MA-600, Mitsubishi Chemical Corporation, maximum cutting size: 20 nm)

蠟:聚乙烯蠟(蠟E,科萊恩公司(Clariant Co.),滴點:84oC ,酸值:2-7 mgKOH / g)Wax: Polyethylene wax (Wax E, Clariant Co., dropping point: 84 oC , acid value: 2-7 mgKOH / g)

固化促進劑:(4-甲基-2-苯基-1H-咪唑-5-基)甲醇((4-methyl-2-phenyl-1H-imidazol-5-yl) methanol)(2P4MHZ-PW,四國化成工業株式會社(Shikoku Co.),熔點:240o C,分子量:152 g/mol)Curing accelerator: (4-methyl-2-phenyl-1H-imidazol-5-yl) methanol (2P4MHZ-PW, four Shikoku Co., melting point: 240 o C, molecular weight: 152 g/mol)

實驗性實施例-特性評估Experimental example-characteristic evaluation

依據實施例1至實施例6和比較例1至比較例4中的每一個所製備的環氧樹脂組成物的特性將於下文測量之,而結果顯示於下表3和表4。The properties of the epoxy resin composition prepared according to each of Examples 1 to 6 and Comparative Examples 1 to 4 will be measured below, and the results are shown in Table 3 and Table 4 below.

準備樣本Prepare samples

將依據實施例1至實施例6和比較例1至比較例4中的每一個所製備的環氧樹脂組成物於175o C下使用熱傳遞模塑裝置傳遞模塑70秒,以生產直徑為33 mm且高度為2.5 mm的組件,然後將組件於175o C下模製後固化(PMC)4小時,接著冷卻至室溫。The epoxy resin composition prepared according to each of Examples 1 to 6 and Comparative Example 1 to Comparative Example 4 was transfer molded at 175 o C using a heat transfer molding device for 70 seconds to produce a diameter of 33 mm and 2.5 mm high module, then the module is molded and cured (PMC) at 175 o C for 4 hours, and then cooled to room temperature.

Introduce 電常數(Electric constant ( DkDk )和損耗因數() And loss factor ( DfDf )

於30o C,1 Hz和1.5 V條件下,使用介電特性測量裝置(Impedance Analyzer,Novocontrol Co.)評估介電常數(Dk)和損耗因數(Df)。Under the conditions of 30 o C, 1 Hz and 1.5 V, use a dielectric characteristic measuring device (Impedance Analyzer, Novocontrol Co.) to evaluate the dielectric constant (Dk) and dissipation factor (Df).

吸濕率(Moisture absorption rate ( %% )

於PCT條件(121o C,2個大氣壓,100%相對溼度(%RH))下,藉由比較樣品靜置24小時前後的重量來評估吸濕率。Under PCT conditions (121 o C, 2 atmospheres, 100% relative humidity (%RH)), the moisture absorption rate is evaluated by comparing the weight before and after the sample is left standing for 24 hours.

螺旋流動Spiral flow

使用EMMI-I-66標準的螺旋流動模具,藉由傳熱成型裝置(壓力:70 kg/cm2 ,溫度:175o C,固化時間:120秒)測量螺旋流動。Using the EMMI-I-66 standard spiral flow mold, the spiral flow is measured by a heat transfer molding device (pressure: 70 kg/cm 2 , temperature: 175 o C, curing time: 120 seconds).

凝膠時間Gel time

依據實施例1至實施例6和比較例1至比較例4中的每一個製備的少量環氧樹脂組合物於凝膠計時器上均勻地舖平,以測量產物的膠凝時間。A small amount of epoxy resin composition prepared according to each of Example 1 to Example 6 and Comparative Example 1 to Comparative Example 4 was evenly spread on a gel timer to measure the gel time of the product.

熱膨脹係數(Thermal expansion coefficient( αα 膨,Puffy, αααα )

於熱傳遞模塑裝置(壓力:70 kg/cm2 ,溫度:175o C,固化時間:120秒)中使用樣品製造模具(寬度:60 mm,長度:10 mm,厚度:3 mm)進行成型,然後於175o C的烘箱中進行模製後固化4小時,之後切割樣品為寬度10 mm、長度10 mm、及厚度3 mm,並用熱機械分析儀(TMA)測量熱膨脹係數。Use a sample manufacturing mold (width: 60 mm, length: 10 mm, thickness: 3 mm) in a heat transfer molding device (pressure: 70 kg/cm 2 , temperature: 175 o C, curing time: 120 seconds) for molding Then, it was molded and cured in an oven at 175 o C for 4 hours. After that, the sample was cut to a width of 10 mm, a length of 10 mm, and a thickness of 3 mm, and the thermal expansion coefficient was measured with a thermomechanical analyzer (TMA).

玻璃轉移溫度Glass transition temperature

於熱傳遞模塑裝置(壓力:70 kg/cm2 ,溫度:175o C,固化時間:120秒)中使用樣品製造模具(寬度:60 mm,長度:10 mm,厚度:3 mm)進行成型,然後在175o C的烘箱中進行模製後固化4小時,之後切割樣品(寬度10 mm、長度10 mm、及厚度3 mm),並用熱機械分析儀(TMA)測量玻璃化轉變溫度。Use a sample manufacturing mold (width: 60 mm, length: 10 mm, thickness: 3 mm) in a heat transfer molding device (pressure: 70 kg/cm 2 , temperature: 175 o C, curing time: 120 seconds) for molding , And then molded and cured in a 175 o C oven for 4 hours. After that, the sample was cut (width 10 mm, length 10 mm, and thickness 3 mm), and the glass transition temperature was measured with a thermomechanical analyzer (TMA).

彎曲模量Flexural modulus

於熱傳遞模塑裝置(壓力:70kg/cm2 ,溫度:175o C,固化時間:120秒)中使用樣品製造模具(寬度:125 mm,長度:12.5 mm,厚度:6 mm)進行成型,然後在175oC 的烘箱中進行模製後固化4小時,之後用萬能試驗機(UTM)測量彎曲模量。Use a sample manufacturing mold (width: 125 mm, length: 12.5 mm, thickness: 6 mm) in a heat transfer molding device (pressure: 70kg/cm 2 , temperature: 175 o C, curing time: 120 seconds) for molding, Then it was molded and cured in an oven at 175 oC for 4 hours, and then the flexural modulus was measured with a universal testing machine (UTM).

模具收縮率Mold shrinkage

於熱傳遞模塑裝置(壓力:70kg/cm2 ,溫度:175o C,固化時間:120秒)中使用樣品製造模具(寬度:125 mm,長度:12.5 mm,厚度:6 mm)進行成型,然後在175o C的烘箱中進行模製後固化4小時,之後使用游標卡尺測量收縮樣品的長度。Use a sample manufacturing mold (width: 125 mm, length: 12.5 mm, thickness: 6 mm) in a heat transfer molding device (pressure: 70kg/cm 2 , temperature: 175 o C, curing time: 120 seconds) for molding, It was then molded and cured in an oven at 175 o C for 4 hours, and then the length of the shrink sample was measured using a vernier caliper.

熱硬度Hot hardness

緊接於螺旋流動模具之後,立刻使用Shore-D型硬度測試儀在模具上部的固化產物的表面上測量熱硬度。Immediately after the spiral flow mold, a Shore-D hardness tester was used to measure the hot hardness on the surface of the cured product on the upper part of the mold.

表3   實施例 1 2 3 4 5 6 介電常數 (Dk) 4.4 4.5 4.3 4.1 4.7 4.7 損耗因數 (Df) 0.06 0.02 0.01 0.01 0.1 0.13 吸濕率 (%) 0.31 0.3 0.27 0.25 0.33 0.36 螺旋流動 (inch) 45 49 52 79 43 43 膠凝時間 (sec) 70 78 81 154 65 63 熱膨脹係數 (α1) 7.8 8.2 8 8.4 7.6 7.5 熱膨脹係數 (α2) 35 37 38 40 34 34 玻璃轉移溫度 (°C) 161 131 126 124 163 165 彎曲模量 (kgf/mm2 ) 2,260 2,460 2,540 2,710 2,220 2,220 模具收縮率 (%) 0.03 0.05 0.07 0.08 0.03 0.03 熱硬度 80 68 67 50 80 80 table 3 Example 1 2 3 4 5 6 Dielectric constant (Dk) 4.4 4.5 4.3 4.1 4.7 4.7 Dissipation factor (Df) 0.06 0.02 0.01 0.01 0.1 0.13 Moisture absorption rate (%) 0.31 0.3 0.27 0.25 0.33 0.36 Spiral flow (inch) 45 49 52 79 43 43 Gel time (sec) 70 78 81 154 65 63 Coefficient of thermal expansion (α1) 7.8 8.2 8 8.4 7.6 7.5 Coefficient of thermal expansion (α2) 35 37 38 40 34 34 Glass transition temperature (°C) 161 131 126 124 163 165 Flexural modulus (kgf/mm 2 ) 2,260 2,460 2,540 2,710 2,220 2,220 Mold shrinkage (%) 0.03 0.05 0.07 0.08 0.03 0.03 Hot hardness 80 68 67 50 80 80

表4   比較例 1 2 3 4 介電常數 (Dk) 4.9 4.9 4.8 5.1 損耗因數 (Df) 0.16 0.04 0.03 0.19 吸濕率 (%) 0.45 0.32 0.4 0.4 螺旋流動 (inch) 40 48 50 47 膠凝時間 (sec) 60 75 80 73 熱膨脹係數 (α1) 7.3 8.6 8.4 7.9 熱膨脹係數(α2) 32 38 39 36 玻璃轉移溫度 (°C) 170 119 120 155 彎曲模量 (kgf/mm2 ) 2,200 2,850 2,800 2,300 模具收縮率 (%) 0.02 0.12 0.11 0.04 熱硬度 82 65 60 70 Table 4 Comparative example 1 2 3 4 Dielectric constant (Dk) 4.9 4.9 4.8 5.1 Dissipation factor (Df) 0.16 0.04 0.03 0.19 Moisture absorption rate (%) 0.45 0.32 0.4 0.4 Spiral flow (inch) 40 48 50 47 Gel time (sec) 60 75 80 73 Coefficient of thermal expansion (α1) 7.3 8.6 8.4 7.9 Coefficient of thermal expansion (α2) 32 38 39 36 Glass transition temperature (°C) 170 119 120 155 Flexural modulus (kgf/mm 2 ) 2,200 2,850 2,800 2,300 Mold shrinkage (%) 0.02 0.12 0.11 0.04 Hot hardness 82 65 60 70

如上表3和上表4所示,證實依據本發明的實施例1至實施例6中的每一個所製成的環氧樹脂組成物在所有測得性能上均表現出優異的效果。特別是,與其中依據本發明沒有使用酯基樹脂的比較例1至比較例4每一個所製成的環氧樹脂組成物相比,證實實施例1至實施例6的環氧樹脂組成物具有較低的介電常數和較低的損耗因數。再者,證實依據本發明的環氧樹脂組成物能夠最小化吸濕率。As shown in Table 3 and Table 4 above, it is confirmed that the epoxy resin composition prepared according to each of Examples 1 to 6 of the present invention exhibits excellent effects on all measured properties. In particular, compared with the epoxy resin composition prepared in each of Comparative Examples 1 to 4 in which no ester-based resin was used according to the present invention, it was confirmed that the epoxy resin compositions of Examples 1 to 6 have Lower dielectric constant and lower dissipation factor. Furthermore, it was confirmed that the epoxy resin composition according to the present invention can minimize the moisture absorption rate.

no

no

Claims (5)

一種環氧樹脂組成物,包括: 一環氧樹脂; 一固化劑;及 一填充劑; 其中,該固化劑包括一酯基樹脂,且該酯基樹脂具有一羥基(OH)當量介於50 g/eq至400 g/eq之間和一軟化點介於25o C至130o C之間。An epoxy resin composition comprising: an epoxy resin; a curing agent; and a filler; wherein the curing agent comprises an ester-based resin, and the ester-based resin has a hydroxyl (OH) equivalent of 50 g /eq to 400 g/eq and a softening point between 25 o C and 130 o C. 如請求項1所述之環氧樹脂組成物,其中該固化劑更包括一酚醛樹脂。The epoxy resin composition according to claim 1, wherein the curing agent further includes a phenolic resin. 如請求項2所述之環氧樹脂組成物,其中該酯基樹脂和該酚醛樹脂之重量混合比為1:0.1至5。The epoxy resin composition according to claim 2, wherein the weight mixing ratio of the ester-based resin and the phenol resin is 1:0.1 to 5. 如請求項1所述之環氧樹脂組成物,其中基於該環氧樹脂組成物的總重量計,該環氧樹脂組成物包括: 1至20重量百分比的該環氧樹脂; 1至20重量百分比的該固化劑;及 70至95重量百分比的該填充劑。The epoxy resin composition according to claim 1, wherein based on the total weight of the epoxy resin composition, the epoxy resin composition includes: 1 to 20 weight percent of the epoxy resin; 1 to 20 weight percent of the curing agent; and 70 to 95 weight percent of the filler. 一種半導體裝置,其特徵在於使用如請求項1至4任一項所述之環氧樹脂組成物進行封裝。A semiconductor device characterized by using the epoxy resin composition according to any one of claims 1 to 4 for encapsulation.
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