TW202011125A - Laminating apparatus and laminating method - Google Patents
Laminating apparatus and laminating method Download PDFInfo
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- TW202011125A TW202011125A TW108128260A TW108128260A TW202011125A TW 202011125 A TW202011125 A TW 202011125A TW 108128260 A TW108128260 A TW 108128260A TW 108128260 A TW108128260 A TW 108128260A TW 202011125 A TW202011125 A TW 202011125A
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133308—Support structures for LCD panels, e.g. frames or bezels
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1339—Gaskets; Spacers; Sealing of cells
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/02—Details
- H05B33/04—Sealing arrangements, e.g. against humidity
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/50—Forming devices by joining two substrates together, e.g. lamination techniques
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133308—Support structures for LCD panels, e.g. frames or bezels
- G02F1/133322—Mechanical guidance or alignment of LCD panel support components
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133308—Support structures for LCD panels, e.g. frames or bezels
- G02F1/133325—Assembling processes
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/133354—Arrangements for aligning or assembling substrates
Abstract
Description
本發明是有關於一種層壓設備和層壓方法,且特別是有關於一種用於使上部壁部件與下部壁構件對準以及將第一附接構件附接到第二附接構件的層壓設備和層壓方法。The present invention relates to a laminating apparatus and a laminating method, and particularly to a lamination for aligning an upper wall member and a lower wall member and attaching a first attachment member to a second attachment member Equipment and lamination method.
一般來說,包含液晶顯示器(liquid crystal display;LCD)、電漿顯示器面板(plasma display panel;PDP)以及有機發光二極體(organic light-emitting diode;OLED)的各種顯示器裝置在製造期間經歷在真空狀態下將基板彼此附接的製程,這是因為顯示器裝置通常形成為多層結構。Generally speaking, various display devices including liquid crystal displays (LCDs), plasma display panels (PDPs), and organic light-emitting diodes (OLEDs) have experienced The process of attaching substrates to each other in a vacuum state because display devices are usually formed in a multilayer structure.
當在現有技術中將第一基板附接到第二基板時,通過使用視覺對準照相機來識別第一基板的標記物和第二基板的標記物,且匹配第一基板的標記物與第二基板的標記物,從而使第一基板與第二基板對準。然而,第一基板與第二基板難以對準,這是因為當第一基板和第二基板均透明時(例如,在附接窗玻璃與顯示器面板時)無法在第一基板和第二基板上形成標記物。When attaching the first substrate to the second substrate in the prior art, the markers of the first substrate and the markers of the second substrate are identified by using a visual alignment camera, and the markers of the first substrate and the second substrate are matched Markers of the substrate, thereby aligning the first substrate with the second substrate. However, it is difficult to align the first substrate and the second substrate, because when the first substrate and the second substrate are both transparent (for example, when attaching the window glass and the display panel), they cannot be on the first substrate and the second substrate Form a marker.
另外,在現有技術中第一基板僅與第二基板水平對準。在這種情況下,如果當第一基板附接到第二基板時第一基板或第二基板不是水平的,那麼出現包含第一基板和第二基板的附接表面的非均勻性的各種缺陷。因此,降低了顯示器裝置的整體可靠性。In addition, in the prior art, the first substrate is only horizontally aligned with the second substrate. In this case, if the first substrate or the second substrate is not horizontal when the first substrate is attached to the second substrate, various defects including non-uniformity of the attachment surfaces of the first substrate and the second substrate occur . Therefore, the overall reliability of the display device is reduced.
也就是說,當上部壁部件未與下部壁部件對準時,上部壁部件與下部壁部件之間的傾斜誤差導致第一基板未與第二基板平行。當第一基板在第一基板未與第二基板平行的情況下附接到第二基板時,第一基板的安裝表面與第二基板的安裝表面未彼此相對。因此,第一基板在未對準狀態下附接到第二基板。That is, when the upper wall member is not aligned with the lower wall member, the tilt error between the upper wall member and the lower wall member causes the first substrate not to be parallel to the second substrate. When the first substrate is attached to the second substrate without the first substrate being parallel to the second substrate, the mounting surface of the first substrate and the mounting surface of the second substrate are not opposed to each other. Therefore, the first substrate is attached to the second substrate in the misaligned state.
因此,迫切地需要研發一技術,所述技術可通過使第一基板與第二基板精確地對準的製程來確保附接操作的精確度,同時解決當第一基板附接到第二基板時,第一基板與第二基板未彼此平行的問題。 [現有技術文獻] [專利文獻] 韓國專利第10-1073558號Therefore, there is an urgent need to develop a technology that can ensure the accuracy of the attachment operation through the process of accurately aligning the first substrate and the second substrate, while solving when the first substrate is attached to the second substrate The problem is that the first substrate and the second substrate are not parallel to each other. [Prior Art Literature] [Patent Literature] Korean Patent No. 10-1073558
本揭露提供一種層壓設備和層壓方法,所述層壓設備和層壓方法用於通過使上部壁部件與下部壁構件對準以使第一附接構件與第二附接構件對準,以將第一附接構件附接到第二附接構件。The present disclosure provides a laminating apparatus and a laminating method for aligning the first attachment member and the second attachment member by aligning the upper wall member and the lower wall member, To attach the first attachment member to the second attachment member.
根據示範性實施例,一種用於將第一附接構件附接到第二附接構件的層壓設備包含:上部壁部件,具有第一支撐部件,第一附接構件由第一支撐部件支撐;下部壁部件,具有第二支撐部件,與第一附接構件相對的第二附接構件由第二支撐部件支撐,且下部壁部件配置成通過連接到上部壁部件來形成處理腔室;位置訊息獲取部件,配置成獲取關於上部壁部件的位置訊息和關於下部壁部件的位置訊息,且配置成根據所獲取的關於上部壁部件的位置訊息和所獲取的關於下部壁部件的位置訊息來運算上部壁部件與下部壁部件之間的相對位置訊息;控制部件,配置成在上部壁部件與下部壁部件之間的相對位置訊息的基礎上,生成用於使上部壁部件與下部壁部件對準的控制訊息;驅動部件,配置成從控制部件接收控制訊息,以使上部壁部件和下部壁部件中的至少一個相對於另一個相對地移動;以及間隙調節部件,配置成調節上部壁部件與下部壁部件之間的間隙,且在對準狀態下使上部壁部件連接到下部壁部件。According to an exemplary embodiment, a laminating apparatus for attaching a first attachment member to a second attachment member includes: an upper wall member having a first support member, the first attachment member being supported by the first support member A lower wall member having a second support member, the second attachment member opposite the first attachment member is supported by the second support member, and the lower wall member is configured to form a processing chamber by connecting to the upper wall member; The information acquiring part is configured to acquire position information about the upper wall part and position information about the lower wall part, and is configured to operate based on the acquired position information about the upper wall part and the acquired position information about the lower wall part Relative position information between the upper wall part and the lower wall part; the control part is configured to generate for aligning the upper wall part and the lower wall part based on the relative position information between the upper wall part and the lower wall part The control message; the drive member configured to receive the control message from the control member to move at least one of the upper wall member and the lower wall member relative to the other; and the gap adjustment member configured to adjust the upper wall member and the lower part There is a gap between the wall members, and the upper wall member is connected to the lower wall member in the aligned state.
位置訊息獲取部件可包含:上部標記板和下部標記板,各自包含圖案表面,圖案表面具有標記圖案,且上部標記板和下部標記板分別設置在上部壁部件和下部壁部件上;上部照相機和下部照相機,設置成分別面對上部壁部件和下部壁部件,以分別對上部標記板和下部標記板進行拍照,上部標記板和下部標記板分別與上部照相機和下部照相機相對;以及位置訊息分析部件,配置成通過分析由上部照相機和下部照相機分別捕捉的上部標記板和下部標記板的標記圖案圖像來分別獲取關於上部壁部件的位置訊息和關於下部壁部件的位置訊息,且配置成在所獲取的關於上部壁部件的位置訊息和所獲取的關於下部壁部件的位置訊息的基礎上,生成上部壁部件與下部壁部件之間的相對位置訊息。The position information acquiring part may include: an upper marking plate and a lower marking plate, each including a pattern surface, the pattern surface has a marking pattern, and the upper marking plate and the lower marking plate are respectively provided on the upper wall part and the lower wall part; the upper camera and the lower part The camera is arranged to face the upper wall part and the lower wall part respectively to take pictures of the upper marking plate and the lower marking plate respectively, the upper marking plate and the lower marking plate are opposite to the upper camera and the lower camera, respectively; and the position information analysis part, It is configured to acquire the position information about the upper wall member and the position information about the lower wall member by analyzing the marking pattern images of the upper marking plate and the lower marking plate respectively captured by the upper camera and the lower camera, and is configured to obtain Based on the position information about the upper wall part and the acquired position information about the lower wall part, the relative position information between the upper wall part and the lower wall part is generated.
上部照相機可對第一附接構件的特徵點進行拍照,下部照相機可對第二附接構件的特徵點進行拍照,位置訊息分析部件可通過分析對第一附接構件的特徵點進行拍照的第一特徵點圖像和對第二附接構件的特徵點進行拍照的第二特徵點圖像來獲取第一附接構件的特徵點與第二附接構件的特徵點之間的相對位置訊息,且控制部件可通過在上部壁部件與下部壁部件之間的相對位置訊息中反映由位置訊息分析部件所獲取的特徵點之間的相對位置訊息來生成控制訊息。The upper camera can photograph the characteristic points of the first attachment member, the lower camera can photograph the characteristic points of the second attachment member, and the position information analysis component can analyze the first point of the first attachment member by analyzing the first A feature point image and a second feature point image photographing the feature points of the second attachment member to obtain relative position information between the feature points of the first attachment member and the feature points of the second attachment member, And the control part can generate the control message by reflecting the relative position information between the feature points acquired by the position information analysis part in the relative position information between the upper wall part and the lower wall part.
位置訊息可包含:根據存在於一個平面上的第一軸和第二軸所確定的第一軸線性位置訊息和第二軸線性位置訊息;以及指示平面的傾斜度的傾斜訊息。The position information may include: first axis linear position information and second axis linear position information determined according to the first axis and the second axis existing on a plane; and tilt information indicating the inclination of the plane.
間隙調節部件可在使上部壁部件連接到下部壁部件時,將第一附接構件附接到第二附接構件。The gap adjusting part may attach the first attachment member to the second attachment member when the upper wall member is connected to the lower wall member.
第一支撐部件和第二支撐部件中的至少一個可包含按壓部件,按壓部件配置成通過向第一附接構件或對應於第一附接構件的第二附接構件施加壓力來將第一附接構件附接到第二附接構件。At least one of the first support member and the second support member may include a pressing member configured to apply the first attachment member by applying pressure to the first attachment member or the second attachment member corresponding to the first attachment member The attachment member is attached to the second attachment member.
標記圖案可包含:標記矩陣,具有呈矩陣形式布置的多個標記;以及多個圓形軌跡標記(circular trajectory mark),安置在標記矩陣外部,且定位在一個圓形軌跡上。The mark pattern may include: a mark matrix having a plurality of marks arranged in the form of a matrix; and a plurality of circular trajectory marks (circular trajectory marks) arranged outside the mark matrix and positioned on a circular trajectory.
位置訊息分析部件可通過根據標記圖案圖像測量多個圓形軌跡標記的位置來計算上部壁部件和下部壁部件中的至少一個的旋轉中心。The position information analysis part may calculate the rotation center of at least one of the upper wall part and the lower wall part by measuring the positions of the plurality of circular trajectory marks based on the mark pattern image.
上部標記板可安置在第一支撐部件外部,且下部標記板可安置在第二支撐部件外部。The upper marking plate may be placed outside the first support member, and the lower marking plate may be placed outside the second support member.
上部標記板和下部標記板可由石英材料形成,且標記圖案可通過印刷來形成。The upper marking plate and the lower marking plate may be formed of quartz material, and the marking pattern may be formed by printing.
根據另一示範性實施例,一種用於將第一附接構件附接到第二附接構件的層壓方法包含以下操作:(a)在上部壁部件的第一支撐部件上設置第一附接構件,且在下部壁部件的第二支撐部件上設置第二附接構件;(b)獲取關於上部壁部件的位置訊息和關於下部壁部件的位置訊息,且根據所獲取的關於上部壁部件的位置訊息和所獲取的關於下部壁部件的位置訊息來運算上部壁部件與下部壁部件之間的相對位置訊息;(c)在上部壁部件與下部壁部件之間的相對位置訊息的基礎上使上部壁部件與下部壁部件對準;以及(d)通過調節所對準的上部壁部件與下部壁部件之間的間隙來使上部壁部件連接到下部壁部件。According to another exemplary embodiment, a lamination method for attaching a first attachment member to a second attachment member includes the following operations: (a) disposing the first attachment on the first support member of the upper wall member Connection member, and a second attachment member is provided on the second support member of the lower wall member; (b) acquiring position information about the upper wall member and position information about the lower wall member, and according to the acquired information about the upper wall member Calculate the relative position information between the upper wall part and the lower wall part; (c) on the basis of the relative position information between the upper wall part and the lower wall part Align the upper wall member with the lower wall member; and (d) connect the upper wall member to the lower wall member by adjusting the gap between the aligned upper wall member and the lower wall member.
層壓方法可進一步包含以下操作:分別在上部壁部件和下部壁部件上設置各自包含圖案表面的上部標記板和下部標記板,圖案表面具有標記圖案。操作(b)可包含:通過使用設置成分別面對上部壁部件和下部壁部件的上部照相機和下部照相機,來分別對與上部照相機和下部照相機相對的上部標記板和下部標記板進行拍照的操作;分析由上部照相機和下部照相機分別捕捉的上部標記板和下部標記板的標記圖案圖像的操作;分別獲取關於上部壁部件的位置訊息和關於下部壁部件的位置訊息的操作;以及在所獲取的關於上部壁部件的位置訊息和所獲取的關於下部壁部件的位置訊息的基礎上,生成上部壁部件與下部壁部件之間的相對位置訊息的操作。The laminating method may further include the operation of providing an upper marking plate and a lower marking plate each including a pattern surface on the upper wall member and the lower wall member, the pattern surface having a marking pattern. The operation (b) may include: an operation of taking pictures of the upper marker plate and the lower marker plate respectively opposite to the upper camera and the lower camera by using the upper camera and the lower camera arranged to face the upper wall member and the lower wall member, respectively The operation of analyzing the marking pattern images of the upper marking plate and the lower marking plate captured by the upper camera and the lower camera, respectively; the operations of obtaining the position information about the upper wall member and the position information about the lower wall member, respectively; The operation of generating relative position information between the upper wall part and the lower wall part based on the position information about the upper wall part and the acquired position information about the lower wall part.
層壓方法可進一步包含:通過使用上部照相機和下部照相機來分別對第一附接構件的特徵點和第二附接構件的特徵點進行拍照的操作;以及通過分析對第一附接構件的特徵點進行拍照的第一特徵點圖像和對第二附接構件的特徵點進行拍照的第二特徵點圖像來獲取第一附接構件的特徵點與第二附接構件的特徵點之間的相對位置訊息的操作。操作(c)可通過以下操作來進行:在上部壁部件與下部壁部件之間的相對位置訊息中反映從第一特徵點圖像和第二特徵點圖像所獲取的特徵點之間的相對位置訊息。The laminating method may further include: an operation of photographing the feature points of the first attachment member and the feature points of the second attachment member by using the upper camera and the lower camera, respectively; and analyzing the features of the first attachment member by analysis The first feature point image for taking a picture and the second feature point image for taking a picture of the characteristic point of the second attachment member to obtain between the characteristic point of the first attachment member and the characteristic point of the second attachment member The operation of the relative position information. Operation (c) can be performed by reflecting the relative position between the feature points acquired from the first feature point image and the second feature point image in the relative position information between the upper wall part and the lower wall part Location information.
操作(b)可包含:相對於上部壁部件和下部壁部件中的每一個,分別提取根據存在於一個平面上的第一軸和第二軸所確定的第一軸線性位置訊息和第二軸線性位置訊息的操作;以及相對於上部壁部件和下部壁部件中的每一個,提取指示平面的傾斜度的傾斜訊息的操作。Operation (b) may include: with respect to each of the upper wall member and the lower wall member, extracting the first axis linear position information and the second axis determined based on the first axis and the second axis existing on a plane, respectively The operation of the sexual position information; and the operation of extracting the inclination information indicating the inclination of the plane with respect to each of the upper wall part and the lower wall part.
第一附接構件可在操作(d)期間附接到第二附接構件。The first attachment member may be attached to the second attachment member during operation (d).
層壓方法可進一步包含以下操作:在操作(d)之後將第一附接構件附接到第二附接構件。The laminating method may further include the operation of attaching the first attachment member to the second attachment member after operation (d).
標記圖案可包含:標記矩陣,具有呈矩陣形式布置的多個標記;以及多個圓形軌跡標記,安置在標記矩陣外部,且定位在一個圓形軌跡上,且分析標記圖案圖像的操作可包含:根據標記圖案圖像來測量多個圓形軌跡標記的位置的操作;以及計算上部壁部件和下部壁部件中的至少一個的旋轉中心的操作。The mark pattern may include: a mark matrix having a plurality of marks arranged in the form of a matrix; and a plurality of circular track marks, which are arranged outside the mark matrix and positioned on a circular track, and the operation of analyzing the mark pattern image may be Including: an operation of measuring the positions of a plurality of circular trajectory marks based on the mark pattern image; and an operation of calculating the rotation center of at least one of the upper wall member and the lower wall member.
可重複操作(a)到操作(d)。層壓方法可進一步包含以下操作:在重複操作(a)之前,識別第一附接構件與第二附接構件的附接狀態。當識別出第一附接構件與第二附接構件的對準附接時,可省略操作(b),且可通過使用先前運算出的上部壁部件與下部壁部件之間的相對位置訊息來進行操作(c)。當識別出第一附接構件與第二附接構件的未對準附接時,可進行操作(b),且可通過使用重新運算出的上部壁部件與下部壁部件之間的相對位置訊息來進行操作(c)。Repeat operation (a) to operation (d). The laminating method may further include the following operation: before repeating the operation (a), identifying the attachment state of the first attachment member and the second attachment member. When the aligned attachment of the first attachment member and the second attachment member is recognized, operation (b) may be omitted, and the relative position information between the upper wall member and the lower wall member calculated previously may be used Proceed to operation (c). When the misaligned attachment of the first attachment member and the second attachment member is recognized, operation (b) may be performed, and the relative position information between the upper wall member and the lower wall member may be recalculated by using To proceed to operation (c).
下文中將參考附圖詳細地描述具體實施例。然而,本發明可以不同形式實施,並且不應解釋為限於本文所闡述的實施例。而是,提供這些實施例是為了使得本揭露將是透徹且完整的,並且這些實施例將把本發明的範圍充分地傳達給本領域的普通技術人員。在圖中,相同組件由相同附圖標號標示,出於說明清楚起見,可部分地放大所述圖的尺寸。貫穿全文,相同的附圖標號指代相同的元件。Hereinafter, specific embodiments will be described in detail with reference to the accompanying drawings. However, the present invention can be implemented in different forms and should not be interpreted as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and these embodiments will fully convey the scope of the present invention to those of ordinary skill in the art. In the drawings, the same components are denoted by the same reference numerals, and the size of the drawings may be partially enlarged for clarity of explanation. Throughout the text, the same reference numerals refer to the same elements.
圖1是根據示範性實施例的示出層壓設備的示意性透視圖。圖2(a)和圖2(b)是根據示範性實施例的用於描述上部壁部件與下部壁部件的連接和分離的概念圖。圖2(a)示出上部壁部件與下部壁部件的分離狀態。圖2(b)示出上部壁部件與下部壁部件的連接狀態。FIG. 1 is a schematic perspective view showing a laminating apparatus according to an exemplary embodiment. 2(a) and 2(b) are conceptual diagrams for describing connection and separation of an upper wall member and a lower wall member according to an exemplary embodiment. Fig. 2(a) shows the separated state of the upper wall member and the lower wall member. FIG. 2(b) shows the connection state of the upper wall member and the lower wall member.
參考圖1和圖2(a)和圖2(b),根據示範性實施例的用於將第一附接構件11附接到第二附接構件12的層壓設備100可包含:上部壁部件110,具有第一支撐部件111,第一附接構件11由所述第一支撐部件111支撐;下部壁部件120,具有第二支撐部件121,與第一附接構件11相對的第二附接構件12由所述第二支撐部件121支撐,且所述下部壁部件120通過連接到上部壁部件110來形成處理腔室;位置訊息獲取部件(未示出),獲取關於上部壁部件110的位置訊息和關於下部壁部件120的位置訊息,且根據所獲取的關於上部壁部件110的位置訊息和所獲取的關於下部壁部件120的位置訊息來運算上部壁部件110與下部壁部件120之間的相對位置訊息;控制部件(未示出),在上部壁部件110與下部壁部件120之間的相對位置訊息的基礎上,生成用於使上部壁部件110與下部壁部件120對準的控制訊息;驅動部件(未示出),從控制部件(未示出)接收控制訊息以使上部壁部件110和下部壁部件120中的至少一個相對於另一個相對地移動;以及間隙調節部件(未示出),調節上部壁部件110與下部壁部件120之間的間隙且在對準狀態下使上部壁部件110連接到下部壁部件120。1 and 2(a) and 2(b), the
上部壁部件110可具有第一支撐部件111(第一附接構件11由所述第一支撐部件支撐),可以是形成處理腔室(或真空腔室)的上部部分的組件,且可包含形成處理腔室的上部壁的上部壁部分和形成所述處理腔室的側壁的上部部分的側壁部分。此處,上部壁部分可具有整體矩形板形狀,且側壁部分可通過沿上部壁部分的邊緣朝下彎曲來形成處理腔室的側壁。在這種情況下,側壁部分可與上部壁部分一體地形成,且也可具有另外生產和連接的結構。The
第一支撐部件111可支撐第一附接構件11且可支撐第一附接構件11的除安裝表面或附接表面之外的剩餘表面的至少一部分或一些表面,以暴露第一附接構件11的安裝表面。第一支撐部件111的結構不受特定限制,且任何結構都是足夠的,只要所述結構可在暴露第一附接構件11的安裝表面時穩定地支撐第一附接構件11即可。並且,第一支撐部件111可包括支撐上部標記板130a的上部標記板支撐部件112。此處,第一附接構件11可包含窗玻璃或覆蓋玻璃。The
下部壁部件120可具有第二支撐部件121(與第一附接構件11相對的第二附接構件12由所述第二支撐部件支撐),可作為形成處理腔室的下部部分的組件而通過連接到上部壁部件110來形成處理腔室,且可具有整體矩形容器形狀。舉例來說,下部壁部件120可包含形成處理腔室的下部壁的下部壁部分和形成側壁的下部部分的側壁部分。The
第二支撐部件121可支撐第二附接構件12且可支撐第二附接構件12的除安裝表面之外的剩餘表面的至少一部分,以暴露第二附接構件12的安裝表面。第二支撐部件121的結構不受特定限制,且任何結構都是足夠的,只要所述結構可在暴露第二附接構件12的安裝表面時穩定地支撐第二附接構件12即可。並且,第二支撐部件121可包括支撐下部標記板130b的下部標記板支撐部件122。此處,第二附接構件12可包含顯示器面板或觸摸屏面板,且也可以是柔性顯示器面板。The
位置訊息獲取部件(未示出)可獲取關於上部壁部件110的位置訊息和關於下部壁部件120的位置訊息,且可根據關於上部壁部件110的位置訊息和關於下部壁部件120的位置訊息來運算上部壁部件110與下部壁部件120之間的相對位置訊息。可將運算出的上部壁部件110與下部壁部件120之間的相對位置訊息傳輸到控制驅動部件(未示出)的控制部件(未示出)。The position information acquiring part (not shown) can acquire the position information about the
控制部件(未示出)可在上部壁部件110與下部壁部件120之間的相對位置訊息的基礎上,生成用於使上部壁部件110與下部壁部件120對準的控制訊息。控制部件(未示出)可將控制訊息傳輸到驅動部件(未示出)以控制驅動部件(未示出)且使上部壁部件110與下部壁部件120對準。舉例來說,控制部件(未示出)可控制驅動部件(未示出),使得通過在上部壁部件110與下部壁部件120之間的相對位置訊息的基礎上,使一個壁部件110或壁部件120相對地移動,以使上部壁部件110與下部壁部件120對準。控制部件(未示出)可接收關於上部壁部件110的位置訊息和關於下部壁部件120的位置訊息且生成控制訊息,使得上部壁部件110與下部壁部件120(將要彼此附接的第一附接構件11和第二附接構件12分別由所述上部壁部件和所述下部壁部件支撐)可彼此對準。此處,控制部件(未示出)可通過各種方法接收關於上部壁部件110的位置訊息和關於下部壁部件120的位置訊息。The control part (not shown) may generate a control message for aligning the
驅動部件(未示出)可從控制部件(未示出)接收控制訊息以使上部壁部件110和下部壁部件120中的至少一個移動,且使所述至少一個壁部件在前、後、左以及右方向上在水平狀態下水平移動和旋轉。在這種情況下,驅動部件也可使一個壁部件110或壁部件120相對於另一個壁部件110或壁部件120相對地移動。舉例來說,驅動部件可使下部壁部件120在上部壁部件110固定的情況下,相對於上部壁部件110相對地移動。此處,驅動部件(未示出)的詳細配置可具有通常可采用的結構,且將省略對其的詳細描述。The driving part (not shown) may receive a control message from the control part (not shown) to move at least one of the
間隙調節部件(未示出)可調節上部壁部件110與下部壁部件120之間的間隙。此處,間隙調節部件(未示出)可在上部壁部件110與下部壁部件120的對準狀態下使上部壁部件110連接到下部壁部件120,以便將第一附接構件11附接到第二附接構件12,且也可使上部壁部件110與下部壁部件120分離。舉例來說,間隙調節部件(未示出)可以用以抬升上部壁部件110和/或下部壁部件120的抬升裝置的形式配置,由此調節上部壁部件110與下部壁部件120之間的間隙。A gap adjusting member (not shown) can adjust the gap between the
處理腔室可通過使上部壁部件110連接到下部壁部件120來形成,且可在處理腔室內部形成真空以進行附接製程。第一附接構件11與第二附接構件12可彼此接觸,且也可通過使用間隙調節部件(未示出)使上部壁部件110連接到下部壁部件120來彼此附接。同時,在上部壁部件110連接到下部壁部件120之後,可抬升第一支撐部件111和/或第二支撐部件121以將第一附接構件11附接到第二附接構件12。The processing chamber may be formed by connecting the
第一支撐部件111和第二支撐部件121中的至少一個可包含按壓部件,所述按壓部件通過向第一附接構件11或對應於所述第一附接構件的第二附接構件12施加壓力來將第一附接構件11附接到第二附接構件12。按壓部件可經由驅動第一支撐部件111和/或第二支撐部件121通過按壓第一附接構件11和/或第二附接構件12來將第一附接構件11附接到第二附接構件12。按壓部件也可經由抬升上部壁部件110和/或下部壁部件120通過按壓第一附接構件11和/或第二附接構件12來將第一附接構件11附接到第二附接構件12。At least one of the
舉例來說,通過使上部壁部件110連接到下部壁部件120來使第一附接構件11與第二附接構件12彼此接觸。接著,可經由供應流體(例如,水或空氣)通過使按壓部件膨脹來按壓第一附接構件11和/或第二附接構件12。另外,按壓部件具有彈性且因此可通過使上部壁部件110連接到下部壁部件120而受到按壓來用彈力按壓第一附接構件11和/或第二附接構件12。For example, the
同時,間隙調節部件(未示出)可在使上部壁部件110連接到下部壁部件120時,將第一附接構件11附接到第二附接構件12。因此,第一附接構件11可在驅動用於使上部壁部件110連接到下部壁部件120的力的時間處附接到第二附接構件12,且可減少用於將第一附接構件11附接到第二附接構件12的處理時間。Meanwhile, a gap adjusting member (not shown) may attach the
在現有技術中,當上部壁部件110未與下部壁部件120對準時,第一附接構件11因上部壁部件110與下部壁部件120之間的傾斜誤差而未與第二附接構件12平行,這是因為第一附接構件11僅通過第一附接構件11和第二附接構件12的特徵點(例如,標記物)來與第二附接構件12水平對準。當第一附接構件11在第一附接構件11未與第二附接構件12平行的情況下附接到第二附接構件12時,第一附接構件11的安裝表面與第二附接構件12的安裝表面未彼此相對,或方向不同。因此,第一附接構件11在未對準狀態下附接到第二附接構件12。In the related art, when the
然而,在示範性實施例中,通過經由在關於上部壁部件110和下部壁部件120的位置訊息的基礎上使上部壁部件110和下部壁部件120中的一個相對於另一個相對地移動以使上部壁部件110與下部壁部件120對準,第一附接構件11與第二附接構件12可彼此水平對準且可彼此平行,且第一附接構件11的安裝表面與第二附接構件12的安裝表面可彼此相對。因此,第一附接構件11與第二附接構件12可精確地彼此對準,且可在第一附接構件11與第二附接構件12之間沒有對準誤差的情況下精確地彼此附接。However, in the exemplary embodiment, by relatively moving one of the
位置訊息獲取部件(未示出)可進一步包含:上部標記板130a和下部標記板130b,各自包含圖案表面,所述圖案表面具有標記圖案131,且所述上部標記板和所述下部標記板分別設置在上部壁部件110和下部壁部件120上;上部照相機140a和下部照相機140b,設置成分別面對上部壁部件110和下部壁部件120以分別對上部標記板130a和下部標記板130b進行拍照,所述上部標記板130a和所述下部標記板130b分別與上部照相機140a和下部照相機140b相對;以及位置訊息分析部件(未示出),通過分析由上部照相機140a和下部照相機140b分別捕捉的上部標記板130a和下部標記板130b的標記圖案圖像來分別獲取關於上部壁部件110的位置訊息和關於下部壁部件120的位置訊息,且在所獲取的關於上部壁部件110的位置訊息和所獲取的關於下部壁部件120的位置訊息的基礎上,生成上部壁部件110與下部壁部件120之間的相對位置訊息。The position information acquiring part (not shown) may further include: an
上部標記板130a和下部標記板130b中的每一個可包含具有標記圖案131的圖案表面,且可分別設置在上部壁部件110和下部壁部件120上。上部標記板130a可設置在上部壁部件110上,使得具有標記圖案131的圖案表面面朝下,且上部標記板130a的圖案表面可與第一附接構件11的支撐表面對準或平行。舉例來說,上部標記板130a可設置成與上部壁部件110的上部壁部分對準,且可通過連接到上部壁部件110來支撐。Each of the
下部標記板130b可設置在下部壁部件120上,使得圖案表面面朝上,且下部標記板130b的圖案表面可與第二附接構件12的支撐表面對準。舉例來說,下部標記板130b可設置成與下部壁部件120的下部壁部分對準,且可通過連接到下部壁部件120來支撐。The
上部照相機140a和下部照相機140b可設置成分別面對上部壁部件110和下部壁部件120,以分別對上部標記板130a和下部標記板130b進行拍照,所述上部標記板和所述下部標記板分別與上部照相機140a和下部照相機140b相對。在這種情況下,上部照相機140a和下部照相機140b可組裝成分別面朝上和麵朝下從而形成照相機組件,且可設置在上部壁部件110與下部壁部件120之間。The
上部照相機140a可設置成面對上部壁部件110,可與上部標記板130a相對且在面對圖案表面的方向(例如,垂直於圖案表面的方向)上對上部標記板130a進行拍照,且可獲得上部標記板130a的標記圖案圖像。The
下部照相機140b可設置成面對下部壁部件120,可與下部標記板130b相對且在面對圖案表面的方向上對下部標記板130b進行拍照,且可獲得下部標記板130b的標記圖案圖像。The
位置訊息分析部件(未示出)可通過分析由上部照相機140a捕捉的上部標記板130a的標記圖案圖像和由下部照相機140b捕捉的下部標記板130b的標記圖案圖像來獲取關於上部壁部件110的位置訊息和關於下部壁部件120的位置訊息。位置訊息分析部件(未示出)可在所獲取的關於上部壁部件110的位置訊息和所獲取的關於下部壁部件120的位置訊息的基礎上,生成上部壁部件110與下部壁部件120之間的相對位置訊息。可通過分析來自標記圖案圖像的標記圖案131的形狀來得出上部壁部件110與下部壁部件120之間的錯位(例如傾斜),這是因為標記圖案圖像中的標記圖案131的形狀根據上部照相機140a和/或下部照相機140b的光軸與圖案表面之間的角度或傾斜來改變。因此,可獲取關於上部壁部件110的位置訊息和關於下部壁部件120的位置訊息。可通過計算所獲取的關於上部壁部件110的位置訊息與所獲取的關於下部壁部件120的位置訊息之間的差來運算上部壁部件110與下部壁部件120之間的相對位置訊息。The position information analysis part (not shown) may obtain information about the
關於上部壁部件110和下部壁部件120的具有高精度的位置訊息可簡單地通過以下步驟來獲取:通過使用上部照相機140a和下部照相機140b分別對分別設置在上部壁部件110和下部壁部件120上的上部標記板130a和下部標記板130b進行拍照;以及分析捕捉到的標記圖案圖像。The high-precision position information about the
圖3(a)、圖3(b)和圖3(c)是根據示範性實施例的用於描述第一附接構件和第二附接構件的特徵點的概念圖。圖3(a)示出第一附接構件的特徵點。圖3(b)示出第二附接構件的特徵點。圖3(c)示出第一附接構件和第二附接構件的特徵點之間的相對位置。3(a), 3(b), and 3(c) are conceptual diagrams for describing characteristic points of the first attachment member and the second attachment member according to an exemplary embodiment. Fig. 3(a) shows the characteristic points of the first attachment member. FIG. 3(b) shows the characteristic points of the second attachment member. FIG. 3(c) shows the relative position between the feature points of the first attachment member and the second attachment member.
參考圖3(a)、圖3(b)和圖3(c),上部照相機140a可對第一附接構件11的特徵點11a進行拍照,且下部照相機140b可對第二附接構件12的特徵點12a進行拍照。第一附接構件11的特徵點11a與第二附接構件12的特徵點12a之間的錯位或未對準可通過經由第一特徵點圖像和第二特徵點圖像比較第一附接構件11的特徵點11a和第二附接構件12的特徵點12a的位置來識別,所述第一特徵點圖像通過對第一附接構件11的特徵點11a進行拍照來獲得,所述第二特徵點圖像通過對第二附接構件12的特徵點12a進行拍照來獲得。Referring to FIGS. 3( a ), 3 (b ), and 3 (c ), the
此處,特徵點可以是標記物或可以是附接構件(第一附接構件和/或第二附接構件)的頂點或邊緣之間的交叉點。舉例來說,第一附接構件11可以是窗玻璃或覆蓋玻璃,且可包含透明部件和不透明或黑色帶槽框(bezel)。第二附接構件12可作為顯示器面板或觸摸屏面板而形成為透明的。在這種情況下,可將第一附接構件11和第二附接構件12中的每一個的邊緣之間的交叉點用作特徵點,這是因為標記物可能未標記在第一附接構件11和/或第二附接構件12上。在這種情況下,標記物不存在,且因此使第一附接構件11與第二附接構件12對準且將第一附接構件11附接到第二附接構件12是重要的,這是因為在識別出標記物時第一附接構件11可能未與第二附接構件12對準。因此,在示範性實施例中,第一附接構件11與第二附接構件12可通過使上部壁部件110與下部壁部件120對準來在第一附接構件11未與第二附接構件12對準的情況下彼此附接。Here, the feature point may be a marker or may be a point of intersection between vertices or edges of attachment members (first attachment member and/or second attachment member). For example, the
位置訊息分析部件(未示出)可通過分析第一特徵點圖像和第二特徵點圖像來獲取第一附接構件11和第二附接構件12的特徵點之間的相對位置訊息,在所述第一特徵點圖像中對第一附接構件11的特徵點11a進行拍照,在所述第二特徵點圖像中對第二附接構件12的特徵點12a進行拍照。控制部件(未示出)可通過在上部壁部件110與下部壁部件120之間的相對位置訊息中反映由位置訊息分析部件所獲取的特徵點之間的相對位置訊息來生成控制訊息。位置訊息分析部件(未示出)可分析通過對第一附接構件11的特徵點11a進行拍照來獲得的第一特徵點圖像和通過對第二附接構件12的特徵點12a進行拍照來獲得的第二特徵點圖像。因此,可得出關於第一附接構件11的特徵點的位置訊息和關於第二附接構件12的特徵點的位置訊息。第一附接構件11和第二附接構件12的特徵點之間的相對位置訊息可通過計算第一附接構件11的特徵點的位置(訊息)與第二附接構件12的特徵點的位置(訊息)之間的差來獲取。The position information analysis component (not shown) may acquire the relative position information between the feature points of the
此處,第一附接構件11的特徵點11a和第二附接構件12的特徵點12a可分別設置為多個特徵點11a和多個特徵點12a,且可計算由第一附接構件11的多個特徵點11a形成的平面與由第二附接構件12的多個特徵點12a形成的平面之間的未對準度。因此,可獲取指示由第一附接構件11的多個特徵點11a形成的平面與由第二附接構件12的多個特徵點12a形成的平面之間的未對準度的旋轉位置訊息,例如θ值。此處,第一附接構件11和第二附接構件12的特徵點之間的相對位置訊息可包含旋轉位置訊息。在這種情況下,第一附接構件11和第二附接構件12中的每一個可具有總共四個特徵點11a或四個特徵點12a,所述附接構件的每一頂點或邊緣各一個,使得可精確地計算第一附接構件11與第二附接構件12之間的未對準度。Here, the
控制部件(未示出)可通過在上部壁部件110與下部壁部件120之間的相對位置訊息中反映所獲取的特徵點之間的相對位置訊息來生成控制訊息,且可通過所生成的控制訊息來控制驅動部件(未示出)。舉例來說,控制部件(未示出)可控制驅動部件(未示出),使得通過使一個壁部件110或壁部件120相對地移動來使上部壁部件110與下部壁部件120對準且使第一附接構件11與第二附接構件12對準。需要使第一附接構件11與第二附接構件12彼此對準或水平地對準,以及通過使上部壁部件110與下部壁部件120對準來使第一附接構件11與第二附接構件12彼此平行,以便在第一附接構件11與第二附接構件12之間沒有對準誤差的情況下將第一附接構件11精確地附接到第二附接構件12。因此,可通過反映所獲取的第一附接構件11的特徵點與第二附接構件12的特徵點之間的相對位置訊息來使一個壁部件110或壁部件120相對地移動。因此,第一附接構件11與第二附接構件12可精確地彼此對準,且可在第一附接構件11與第二附接構件12之間沒有對準誤差的情況下精確地彼此附接。The control part (not shown) may generate the control information by reflecting the relative position information between the acquired feature points in the relative position information between the
圖4(a)和圖4(b)是根據示範性實施例的用於描述標記圖案圖像中的形狀變化和標記圖案的未對準的概念圖。圖4(a)示出照相機的光軸垂直於圖案表面的狀態。圖4(b)示出圖案表面相對於照相機的光軸傾斜的狀態。4(a) and 4(b) are conceptual diagrams for describing shape changes and misalignment of mark patterns in a mark pattern image according to an exemplary embodiment. FIG. 4(a) shows a state where the optical axis of the camera is perpendicular to the pattern surface. FIG. 4(b) shows a state where the pattern surface is inclined with respect to the optical axis of the camera.
參考圖4(a)和圖4(b),位置訊息分析部件(未示出)可通過測量繪示於標記圖案圖像中的標記圖案131的形狀變化和未對準來獲取關於上部壁部件110的位置訊息和關於下部壁部件120的位置訊息。位置訊息分析部件(未示出)可測量繪示於標記圖案圖像中的標記圖案131的形狀變化和未對準。因此,可獲取關於上部壁部件110的位置訊息和關於下部壁部件120的位置訊息。當在上部照相機140a和/或下部照相機140b的光軸垂直於圖案表面的狀態下捕捉到標記圖案圖像時,標記圖案131以其初始形狀很好地出現在標記圖案圖像的二維(two-dimensional;2D)平面上,如圖4(a)中所示出。然而,當在圖案表面相對於上部照相機140a和/或下部照相機140b的光軸傾斜的狀態下捕捉到標記圖案圖像時,標記圖案131未以其初始形狀出現在標記圖案圖像中,且標記圖案131的形狀改變,如圖4(b)中所示出。Referring to FIGS. 4( a) and 4 (b ), the position information analysis part (not shown) may obtain information about the upper wall part by measuring the shape change and misalignment of the
標記圖案圖像中的標記圖案131的形狀根據上部照相機140a和/或下部照相機140b的光軸與圖案表面之間的角度來改變。因此,可通過測量繪示於標記圖案圖像中的標記圖案131的形狀變化和未對準(misalignment)來計算上部照相機140a和/或下部照相機140b的光軸與圖案表面之間的角度。可在上部照相機140a和/或下部照相機140b的光軸與圖案表面之間的角度和上部標記板130a和/或下部標記板130b的定位坐標的基礎上,獲取相對於參考軸的關於上部壁部件110的位置訊息和關於下部壁部件120的位置訊息。The shape of the
位置訊息可包含:根據存在於一個平面上的第一軸和第二軸所確定的第一軸線性位置訊息和第二軸線性位置訊息;以及指示平面的傾斜度的傾斜訊息。可相對於上部壁部件110和下部壁部件120中的每一個提取第一軸線性位置訊息(例如,第一軸坐標值)、第二軸線性位置訊息(例如,第二軸坐標值)以及傾斜訊息(例如,φ值)。可通過所提取的第一軸線性位置訊息、第二軸線性位置訊息以及傾斜訊息來獲取關於上部壁部件110和下部壁部件120的位置訊息。通過使用第一軸線性位置訊息、第二軸線性位置訊息以及傾斜訊息來使一個壁部件110或壁部件120在第一軸方向和第二軸方向上線性地移動。可通過旋轉一個壁部件110或壁部件120使得調節平面的未對準度來使上部壁部件110與下部壁部件120對準,所述未對準度由關於上部壁部件110的第一軸線性位置訊息和第二軸線性位置訊息以及關於下部壁部件120的第一軸線性位置訊息和第二軸線性位置訊息確定。此處,第一軸線性位置訊息和第二軸線性位置訊息可包含方向訊息和距離訊息。同時,也可通過使用傾斜訊息來使一個壁部件110或壁部件120傾斜,使得通過調節平面的傾角來使上部壁部件110與下部壁部件120彼此平行。The position information may include: first axis linear position information and second axis linear position information determined according to the first axis and the second axis existing on a plane; and tilt information indicating the inclination of the plane. The first axial linear position information (eg, first axis coordinate value), the second axial linear position information (eg, second axis coordinate value), and the inclination can be extracted with respect to each of the
位置訊息可進一步包含指示平面的未對準度的旋轉位置訊息(例如,θ值),且可根據關於上部壁部件110的第一軸線性位置訊息和第二軸線性位置訊息以及關於下部壁部件120的第一軸線性位置訊息和第二軸線性位置訊息來運算。在這種情況下,可經由上部標記板130a和下部標記板130b通過計算由上部標記板130a形成的平面與由下部標記板130b形成的平面之間的未對準度來運算旋轉位置訊息。此處,上部標記板130a和下部標記板130b中的每一個可以總共是四個標記板,上部壁部件110和下部壁部件120中的每一個的每一頂點或邊緣各一個,使得可精確地計算上部壁部件110與下部壁部件120之間的未對準度。The position information may further include rotational position information (eg, θ value) indicating the misalignment of the plane, and may be based on the first and second axial linear position information about the
舉例來說,驅動部件(未示出)可使一個壁部件110或壁部件120在三個軸方向(x方向、y方向以及θ方向)上相對地移動,且可使一個壁部件110或壁部件120在θ方向上(以及在x方向和y方向上)相對於另一個壁部件110或壁部件120對準。當上部壁部件110未與下部壁部件120對準時,驅動部件(未示出)可進行以下對準操作:在使一個壁部件110或壁部件120在x方向、y方向以及θ方向上精細地移動時使上部壁部件110與下部壁部件120對準。在對準操作完成之後,第一附接構件11和第二附接構件12可以不水平地移動或旋轉,且其對準位置不大可能改變。驅動部件(未示出)可包含第一軸驅動部件、第二軸驅動部件以及軸向旋轉部件。第一軸驅動部件可通過使一個壁部件110或壁部件120在第一軸方向上線性地移動來在第一軸方向上對準一個壁部件110或壁部件120,且第二軸驅動部件可通過使一個壁部件110或壁部件120在第二軸方向上線性地移動來在第二軸方向上對準一個壁部件110或壁部件120。軸向旋轉部件可通過使一個壁部件110或壁部件120在θ方向上旋轉來使上部壁部件110與下部壁部件120對準,使得上部壁部件110未在θ方向上與下部壁部件120未對準。For example, a driving member (not shown) can relatively move a
同時,驅動部件(未示出)也可使一個壁部件110或壁部件120在φ方向上相對地移動,且可進一步包含傾斜部件。通過使一個壁部件110或壁部件120在φ方向上相對地移動或旋轉,一個壁部件110或壁部件120可以是傾斜的,且也可使上部壁部件110與下部壁部件120(例如,第一附接構件11與第二附接構件12)彼此平行。At the same time, the driving member (not shown) can also make one
當上部壁部件110連接到下部壁部件120時,上部照相機140a和下部照相機140b可以可移動地設置在上部壁部件110與下部壁部件120之間的空間的外部。上部照相機140a和下部照相機140b可以可移動地設置。當上部標記板130a和/或下部標記板130b設置為多個上部標記板130a和/或多個下部標記板130b時,上部照相機140a和下部照相機140b可在移動時分別對上部標記板130a和下部標記板130b進行拍照。另外,當上部壁部件110連接到下部壁部件120時,上部照相機140a和下部照相機140b可在上部壁部件110與下部壁部件120之間的空間的外部或通過移動來離開所述空間,以不干擾連接。在這種情況下,上部照相機140a和下部照相機140b可以不干擾上部壁部件110與下部壁部件120的連接。因此,上部壁部件110與下部壁部件120的連接可很好地在其內部形成真空,且可很好地將第一附接構件11附接到第二附接構件12。When the
另外,上部標記板130a和下部標記板130b可設置為多個上部標記板130a和多個下部標記板130b,這是因為僅在上部標記板130a和下部標記板130b設置為多個上部標記板130a和多個下部標記板130b時才可相對於多個軸(例如,第一軸和第二軸)進行對準。In addition, the
標記圖案131可包含:標記矩陣,具有呈矩陣形式布置的多個標記131a;以及多個圓形軌跡標記131b,安置在標記矩陣外部,且定位在一個圓形軌跡上。標記矩陣可具有具有相同形狀且呈矩陣形式布置的多個標記131a,多個標記131a之間的間隙可在第一方向上相同,且多個標記131a之間的間隙可在與第一方向相交的第二方向上相同。當通過對包含標記矩陣的標記圖案131進行拍照來獲取標記圖案圖像時,可通過測量所獲取的標記圖案圖像中的標記131a的形狀變化和未對準來計算上部照相機140a和/或下部照相機140b的光軸與圖案表面之間的角度。另外,可在上部照相機140a和/或下部照相機140b的光軸與圖案表面之間的角度和上部標記板130a和/或下部標記板130b的定位坐標的基礎上,獲取相對於參考軸的關於上部壁部件110和下部壁部件120的位置訊息。因此,可計算上部壁部件110與下部壁部件120之間的錯位(dislocation)。The
另外,可通過測量來自所獲取的標記圖案圖像的標記131a的大小或所述標記之間的間隙來計算上部照相機140a和下部照相機140b(其已對所獲取的標記圖案圖像進行拍照)中的一個的放大率和分辨率。因此,當第一特徵點圖像中的第一附接構件11的特徵點11a的位置與第二特徵點圖像中的第二附接構件12的特徵點12a的位置不同時,可計算第一附接構件11或第二附接構件12為了對準而所需移動的距離。In addition, the
同時,當具有多個標記131a的標記矩陣呈矩陣形式布置時,可獲取形成平面的等式的坐標,且可獲得變換矩陣。Meanwhile, when the mark matrix having a plurality of
圖5是根據示範性實施例的用於描述圓形軌跡標記的概念圖。FIG. 5 is a conceptual diagram for describing circular trajectory marks according to an exemplary embodiment.
參考圖5,多個圓形軌跡標記131b可安置在標記矩陣外部且可定位在一個圓形軌跡上。可通過連接在上部標記板130a和下部標記板130b中的相同標記板130a或標記板130b上形成的多個圓形軌跡標記131b來形成一個圓形。可通過所形成的圓形的中心來提取上部壁部件110和下部壁部件120(相同標記板130a或標記板130b設置在其上)中的一個的旋轉中心。在這種情況下,由多個圓形軌跡標記131b形成的圓形的中心可與一個壁部件110或壁部件120(相同標記板130a或標記板130b設置在其上)的旋轉中心相同。在這種情況下,因旋轉一個壁部件110或壁部件120(相同標記板130a或標記板130b設置在其上)而導致的傾角變化可很好地反映在相同標記板130a或標記板130b的傾角變化中,且可很好地計算θ方向。Referring to FIG. 5, a plurality of
位置訊息分析部件(未示出)可通過根據標記圖案圖像測量多個圓形軌跡標記131b的位置來計算上部壁部件110和下部壁部件120中的至少一個的旋轉中心。因此,位置訊息可進一步包含關於平面的旋轉中心的位置訊息,且可用以使一個壁部件110或壁部件120在θ方向上旋轉或使一個壁部件110或壁部件120在φ方向上傾斜。當由多個圓形軌跡標記131b形成的圓形的中心與一個壁部件110或壁部件120(相同標記板130a或標記板130b設置在其上)的旋轉中心相同時,可提取由多個圓形軌跡標記131b形成的圓形的中心作為一個壁部件110或壁部件120(相同標記板130a或標記板130b設置在其上)的旋轉中心。當由多個圓形軌跡標記131b形成的圓形的中心不同於一個壁部件110或壁部件120(相同標記板130a或標記板130b設置在其上)的旋轉中心時,可通過由多個圓形軌跡標記131b形成的圓形的中心的位置與上部壁部件110和下部壁部件120(相同標記板130a或標記板130b設置在其上)中的至少一個的旋轉中心的位置之間的差來計算上部壁部件110和下部壁部件120中的至少一個的旋轉中心。當至少一個壁部件110或壁部件120圍繞其旋轉中心旋轉時,由多個圓形軌跡標記131b形成的圓形的中心的位置與一個壁部件110或壁部件120(相同標記板130a或標記板130b設置在其上)的旋轉中心的位置之間的差可能改變。通過反映位置差,即使在至少一個壁部件110或壁部件120圍繞其旋轉中心旋轉時也可計算上部壁部件110和下部壁部件120中的至少一個的旋轉中心。因此,可通過至少一個壁部件110或壁部件120的旋轉中心來計算一個壁部件110或壁部件120(相同標記板130a或標記板130b設置在其上)的傾角變化,且可很好地計算θ方向。可通過對準或匹配上部壁部件110和下部壁部件120的旋轉中心來使一個壁部件110或壁部件120在θ方向上旋轉和/或在φ方向上傾斜。The position information analysis part (not shown) may calculate the rotation center of at least one of the
上部標記板130a可安置在第一支撐部件111外部,且下部標記板130b可安置在第二支撐部件121外部。因此,當上部壁部件110連接到下部壁部件120時可以不出現干擾,且可防止干擾在針對第一附接構件11和第二附接構件12的附接製程中出現。上部標記板130a和下部標記板130b可設置成分別固定到上部壁部件110和下部壁部件120。因此,可取決於上部標記板130a和下部標記板130b的移動和安裝來防止出現組件誤差、移動誤差以及振動,且可通過減少誤差的出現來進一步提高關於上部壁部件110和下部壁部件120的位置訊息的精確度。另外,通過將上部標記板130a和下部標記板130b設置成分別固定到上部壁部件110和下部壁部件120,可在持續附接製程期間對上部標記板130a和下部標記板130b進行實時拍照,且可重新或反復獲取和更新關於上部壁部件110和下部壁部件120的位置訊息。The
上部標記板130a和下部標記板130b可由石英材料形成,且標記圖案131可通過印刷來形成。當將金屬材料用於上部標記板130a和下部標記板130b時,可能未獲得清晰標記圖案圖像,這是因為當對上部標記板130a和下部標記板130b進行拍照時從所述標記板反射光。當通過經由對上部標記板130a和下部標記板130b進行機械加工來限定一孔以形成標記圖案131時,因處理誤差而導致標記圖案131的精確度降低。The
然而,可通過使用油墨或類似物在由石英材料形成的上部標記板130a和下部標記板130b上印刷標記圖案131來提高標記圖案131的精確度。另外,具有高精度的標記圖案131可提高標記圖案圖像的分辨率或分辨力,且也可顯著提高關於上部壁部件110和下部壁部件120的位置訊息的精確度。當通過印刷形成標記圖案131時,可提高印刷的精確度,且因此可提高標記圖案131的精確度。當對石英材料進行印刷時,可更好地對其進行印刷,且標記圖案131可以不與所述石英材料分離。另外,可在印刷時容易地調節標記圖案131的色彩,且當標記圖案131的色彩確定為黑色時,標記圖案131吸收光。因此,標記圖案131的可視性可進一步提高。在其上印刷標記圖案131的一個部分吸收光,且未在其上印刷標記圖案131的另一個部分是透明的且透射光,且因此,可使標記圖案圖像中的標記圖案131的邊界清晰或截然不同。However, the accuracy of the
圖6是根據另一示範性實施例的示出層壓方法的流程圖。FIG. 6 is a flowchart illustrating a lamination method according to another exemplary embodiment.
參考圖6,將更詳細地描述根據另一示範性實施例的層壓方法,且將省略與上文結合根據示範性實施例的層壓設備所描述的描述重疊的描述。Referring to FIG. 6, the lamination method according to another exemplary embodiment will be described in more detail, and description overlapping with the description described above in conjunction with the lamination apparatus according to the exemplary embodiment will be omitted.
根據另一示範性實施例,用於將第一附接構件附接到第二附接構件的層壓方法可包含以下操作:(a)在上部壁部件的第一支撐部件上設置第一附接構件,且在下部壁部件的第二支撐部件上設置第二附接構件(S100);(b)獲取關於上部壁部件的位置訊息和關於下部壁部件的位置訊息,且根據所獲取的關於上部壁部件的位置訊息和所獲取的關於下部壁部件的位置訊息來運算上部壁部件與下部壁部件之間的相對位置訊息(S200);(c)在上部壁部件與下部壁部件之間的相對位置訊息的基礎上,使上部壁部件與下部壁部件對準(S300);以及(d)通過調節所對準的上部壁部件與下部壁部件之間的間隙來使上部壁部件連接到下部壁部件(S400)。According to another exemplary embodiment, the lamination method for attaching the first attachment member to the second attachment member may include the following operations: (a) disposing the first attachment on the first support member of the upper wall member Connection member, and a second attachment member (S100) is provided on the second support member of the lower wall member; (b) acquiring position information about the upper wall member and position information about the lower wall member, and according to the acquired information Calculate the relative position information between the upper wall part and the lower wall part using the position information of the upper wall part and the acquired position information about the lower wall part (S200); (c) between the upper wall part and the lower wall part Align the upper wall part with the lower wall part based on the relative position information (S300); and (d) connect the upper wall part to the lower part by adjusting the gap between the aligned upper wall part and lower wall part Wall parts (S400).
首先,在上部壁部件的第一支撐部件上設置第一附接構件,且在下部壁部件的第二支撐部件上設置第二附接構件(S100)。第一附接構件可設置在上部壁部件的第一支撐部件上或由所述第一支撐部件支撐,且第二附接構件設置在下部壁部件的第二支撐部件上以便將第一附接構件附接到第二附接構件。在這種情況下,可首先支撐第一附接構件,或可首先支撐第二附接構件,且可同時支撐第一附接構件和第二附接構件。First, a first attachment member is provided on the first support member of the upper wall member, and a second attachment member is provided on the second support member of the lower wall member (S100). The first attachment member may be provided on or supported by the first support member of the upper wall member, and the second attachment member may be provided on the second support member of the lower wall member to attach the first The member is attached to the second attachment member. In this case, the first attachment member may be supported first, or the second attachment member may be supported first, and the first attachment member and the second attachment member may be simultaneously supported.
接下來,獲取關於上部壁部件的位置訊息和關於下部壁部件的位置訊息,且根據所獲取的關於上部壁部件的位置訊息和所獲取的關於下部壁部件的位置訊息來運算上部壁部件與下部壁部件之間的相對位置訊息(S200)。可獲取關於上部壁部件的位置訊息和關於下部壁部件的位置訊息,以在關於上部壁部件和下部壁部件的相對位置訊息的基礎上,使上部壁部件與下部壁部件對準。可根據所獲取的關於上部壁部件的位置訊息和所獲取的關於下部壁部件的位置訊息來運算上部壁部件與下部壁部件之間的相對位置訊息。Next, obtain position information about the upper wall part and position information about the lower wall part, and calculate the upper wall part and the lower part according to the obtained position information about the upper wall part and the obtained position information about the lower wall part Relative position information between wall parts (S200). The position information about the upper wall part and the position information about the lower wall part can be acquired to align the upper wall part and the lower wall part based on the relative position information about the upper wall part and the lower wall part. The relative position information between the upper wall part and the lower wall part can be calculated according to the acquired position information about the upper wall part and the acquired position information about the lower wall part.
同時,也可在操作(a)(S100)之前進行操作(b)(S200),且也可同時進行操作(a)(S100)和操作(b)(S200)。At the same time, operation (b) (S200) may also be performed before operation (a) (S100), and operation (a) (S100) and operation (b) (S200) may also be performed simultaneously.
接著,在上部壁部件與下部壁部件之間的相對位置訊息的基礎上,使上部壁部件與下部壁部件對準(S300)。可通過在上部壁部件與下部壁部件之間的相對位置訊息的基礎上,使上部壁部件和下部壁部件中的一個相對於另一個相對地移動來使上部壁部件與下部壁部件對準。因此,第一附接構件與第二附接構件可彼此水平對準且可彼此平行,且第一附接構件的安裝表面與第二附接構件的安裝表面可彼此相對。因此,第一附接構件與第二附接構件可精確地彼此對準,且可在第一附接構件與第二附接構件之間沒有對準誤差的情況下精確地彼此附接。Next, based on the relative position information between the upper wall member and the lower wall member, the upper wall member and the lower wall member are aligned (S300). The upper wall member and the lower wall member can be aligned by relatively moving one of the upper wall member and the lower wall member relative to the other based on the relative position information between the upper wall member and the lower wall member. Therefore, the first attachment member and the second attachment member may be horizontally aligned with each other and may be parallel to each other, and the mounting surface of the first attachment member and the second attachment member may be opposed to each other. Therefore, the first attachment member and the second attachment member can be accurately aligned with each other, and can be accurately attached to each other without an alignment error between the first attachment member and the second attachment member.
可通過調節所對準的上部壁部件與下部壁部件之間的間隙來使上部壁部件連接到下部壁部件(S400)。可通過連接所對準的上部壁部件與下部壁部件來形成用於將第一附接構件附接到第二附接構件的處理腔室,且第一附接構件與第二附接構件可彼此附接。此處,也可經由調節上部壁部件與下部壁部件之間的間隙通過使上部壁部件連接到下部壁部件來將第一附接構件附接到第二附接構件。另外,在通過使上部壁部件連接到下部壁部件來形成處理腔室之後,可經由抬升第一支撐部件和/或第二支撐部件通過進行額外的附接製程來將第一附接構件附接到第二附接構件。The upper wall member may be connected to the lower wall member by adjusting the gap between the aligned upper wall member and the lower wall member (S400). A processing chamber for attaching the first attachment member to the second attachment member may be formed by connecting the aligned upper wall member and the lower wall member, and the first attachment member and the second attachment member may Attach to each other. Here, the first attachment member may also be attached to the second attachment member by adjusting the gap between the upper wall member and the lower wall member by connecting the upper wall member to the lower wall member. In addition, after the processing chamber is formed by connecting the upper wall member to the lower wall member, the first attachment member may be attached by performing an additional attachment process by lifting the first support member and/or the second support member To the second attachment member.
第一附接構件可在操作(d)(S400)期間附接到第二附接構件。因此,第一附接構件可在驅動用於使上部壁部件連接到下部壁部件的力的時間處附接到第二附接構件,且可減少用於將第一附接構件附接到第二附接構件的處理時間。The first attachment member may be attached to the second attachment member during operation (d) (S400). Therefore, the first attachment member can be attached to the second attachment member at the time of driving the force for connecting the upper wall member to the lower wall member, and can be reduced for attaching the first attachment member to the first 2. Processing time of attached components.
在操作(d)(S400)之後,可進一步包含將第一附接構件附接到第二附接構件的操作(S450)。After operation (d) (S400), it may further include an operation of attaching the first attachment member to the second attachment member (S450).
在操作(d)(S400)之後,第一附接構件可附接到第二附接構件(S450)。也可經由驅動第一支撐部件和/或第二支撐部件通過按壓第一附接構件和/或第二附接構件來將第一附接構件附接到第二附接構件。After operation (d) (S400), the first attachment member may be attached to the second attachment member (S450). The first attachment member can also be attached to the second attachment member by driving the first support member and/or the second support member by pressing the first attachment member and/or the second attachment member.
舉例來說,通過使上部壁部件連接到下部壁部件來使第一附接構件與第二附接構件彼此接觸。接著,可經由供應流體(例如,水或空氣)通過使按壓部件或類似物膨脹來按壓第一附接構件和/或第二附接構件。For example, the first attachment member and the second attachment member are brought into contact with each other by connecting the upper wall member to the lower wall member. Then, the first attachment member and/or the second attachment member may be pressed by expanding the pressing member or the like via the supply fluid (for example, water or air).
根據另一示範性實施例,層壓方法可進一步包含分別在上部壁部件和下部壁部件上設置各自包含具有標記圖案的圖案表面的上部標記板和下部標記板的操作(S150)。操作(b)(S200)可包含:通過使用設置成分別面對上部壁部件和下部壁部件的上部照相機和下部照相機來分別對上部標記板和下部標記板進行拍照的操作(S210),所述上部標記板和所述下部標記板分別與上部照相機和下部照相機相對;分析由上部照相機和下部照相機分別捕捉的上部標記板和下部標記板的標記圖案圖像的操作(S220);分別獲取關於上部壁部件的位置訊息和關於下部壁部件的位置訊息的操作(S230);以及在所獲取的關於上部壁部件的位置訊息和所獲取的關於下部壁部件的位置訊息的基礎上,生成上部壁部件與下部壁部件之間的相對位置訊息的操作(S240)。According to another exemplary embodiment, the laminating method may further include an operation of providing an upper marking plate and a lower marking plate each including a pattern surface having a marking pattern on the upper wall member and the lower wall member, respectively (S150). The operation (b) (S200) may include an operation of taking pictures of the upper marking plate and the lower marking plate, respectively, by using the upper camera and the lower camera arranged to face the upper wall part and the lower wall part, respectively (S210), The upper marking board and the lower marking board are respectively opposed to the upper camera and the lower camera; the operation of analyzing the marking pattern images of the upper marking board and the lower marking board captured by the upper camera and the lower camera, respectively (S220); The operation of the position information of the wall part and the position information about the lower wall part (S230); and the generation of the upper wall part based on the obtained position information about the upper wall part and the obtained position information about the lower wall part Operation of relative position information with the lower wall part (S240).
可分別在上部壁部件和下部壁部件上設置各自包含具有標記圖案的圖案表面的上部標記板和下部標記板(S150)。可分別在上部壁部件和下部壁部件上設置上部標記板和下部標記板,使得可簡單地獲取關於上部壁部件和下部壁部件的位置訊息。An upper marking plate and a lower marking plate each including a pattern surface having a marking pattern may be provided on the upper wall member and the lower wall member, respectively (S150). The upper marking plate and the lower marking plate may be provided on the upper wall member and the lower wall member, respectively, so that position information about the upper wall member and the lower wall member can be easily obtained.
在操作(S150)之後,可通過使用設置成分別面對上部壁部件和下部壁部件的上部照相機和下部照相機來分別對上部標記板和下部標記板進行拍照(S210),所述上部標記板和所述下部標記板分別與上部照相機和下部照相機相對。可通過使用上部照相機和下部照相機來分別對上部標記板和下部標記板(其分別與上部照相機和下部照相機相對)進行拍照,以便分析由上部照相機和下部照相機分別捕捉的上部標記板和下部標記板的標記圖案圖像。After the operation (S150), the upper marking plate and the lower marking plate can be photographed respectively (S210) by using the upper camera and the lower camera arranged to face the upper and lower wall members, respectively (S210). The lower marking plate is opposed to the upper camera and the lower camera, respectively. The upper marking plate and the lower marking plate (which are opposite to the upper camera and the lower camera respectively) can be photographed by using the upper camera and the lower camera, respectively, in order to analyze the upper marking plate and the lower marking plate captured by the upper camera and the lower camera, respectively Mark pattern image.
可分析由上部照相機和下部照相機分別捕捉的上部標記板和下部標記板的標記圖案圖像(S220)。關於上部壁部件和下部壁部件的具有高精度的位置訊息可簡單地通過以下步驟來獲取:通過使用上部照相機和下部照相機分別對(分別設置在上部壁部件和下部壁部件上的)上部標記板和下部標記板進行拍照;以及分析所拍照的標記圖案圖像。The marking pattern images of the upper marking plate and the lower marking plate captured by the upper camera and the lower camera, respectively, may be analyzed (S220). The high-precision position information about the upper wall part and the lower wall part can be obtained simply by the following steps: by using the upper camera and the lower camera to mark the upper marking plate (which are respectively provided on the upper wall part and the lower wall part) Take a picture with the lower marking board; and analyze the picture of the marking pattern taken.
接下來,可獲取關於上部壁部件的位置訊息和關於下部壁部件的位置訊息(S230)。可通過分析標記圖案圖像來獲取關於上部壁部件的位置訊息和關於下部壁部件的位置訊息,且可在所獲取的關於上部壁部件的位置訊息和所獲取的關於下部壁部件的位置訊息的基礎上,運算上部壁部件與下部壁部件之間的相對位置訊息。標記圖案圖像中的每一個中的標記圖案的形狀根據上部照相機和/或下部照相機的光軸與圖案表面之間的角度或傾斜來改變。因此,可通過分析來自標記圖案圖像的標記圖案的形狀,來得出上部壁部件與下部壁部件之間的錯位,例如傾斜。因此,可獲取關於上部壁部件的位置訊息和關於下部壁部件的位置訊息。Next, position information about the upper wall part and position information about the lower wall part can be acquired (S230). The position information about the upper wall part and the position information about the lower wall part can be obtained by analyzing the mark pattern image, and the position information about the upper wall part and the position information about the lower wall part can be obtained Based on this, the relative position information between the upper wall part and the lower wall part is calculated. The shape of the marking pattern in each of the marking pattern images changes according to the angle or tilt between the optical axis of the upper camera and/or the lower camera and the pattern surface. Therefore, by analyzing the shape of the marking pattern from the marking pattern image, it is possible to derive the misalignment between the upper wall member and the lower wall member, for example, tilt. Therefore, position information about the upper wall member and position information about the lower wall member can be obtained.
接著,可在所獲取的關於上部壁部件的位置訊息和所獲取的關於下部壁部件的位置訊息的基礎上,生成上部壁部件與下部壁部件之間的相對位置訊息(S240)。可通過計算所獲取的關於上部壁部件的位置訊息與所獲取的關於下部壁部件的位置訊息之間的差,來運算上部壁部件與下部壁部件之間的相對位置訊息。Next, relative position information between the upper wall member and the lower wall member may be generated based on the acquired position information on the upper wall member and the acquired position information on the lower wall member (S240). The relative position information between the upper wall part and the lower wall part can be calculated by calculating the difference between the obtained position information about the upper wall part and the obtained position information about the lower wall part.
根據另一示範性實施例,層壓方法可進一步包含:通過使用上部照相機和下部照相機來分別對第一附接構件的特徵點和第二附接構件的特徵點進行拍照的操作(S250);以及通過分析對第一附接構件的特徵點進行拍照的第一特徵點圖像和對第二附接構件的特徵點進行拍照的第二特徵點圖像,來獲取第一附接構件和第二附接構件的特徵點之間的相對位置訊息的操作(S260),在所述第二特徵點圖像中。可通過在上部壁部件與下部壁部件之間的相對位置訊息中反映從第一特徵點圖像和第二特徵點圖像所獲取的特徵點之間的相對位置訊息來進行操作(c)(S300)。According to another exemplary embodiment, the laminating method may further include: an operation of taking photographs of the feature points of the first attachment member and the feature points of the second attachment member by using the upper camera and the lower camera, respectively (S250); And by analyzing the first feature point image that photographed the feature point of the first attachment member and the second feature point image that photographed the feature point of the second attachment member, to obtain the first attachment member and the first The operation of relative position information between the feature points of the two attachment members (S260) is in the second feature point image. The operation can be performed by reflecting the relative position information between the feature points acquired from the first feature point image and the second feature point image in the relative position information between the upper wall part and the lower wall part (c) ( S300).
可通過使用上部照相機和下部照相機來分別對第一附接構件的特徵點和第二附接構件的特徵點進行拍照(S250)。可對第一附接構件的特徵點和第二附接構件的特徵點進行拍照,以經由通過對第一附接構件的特徵點進行拍照來獲得的第一特徵點圖像和通過對第二附接構件的特徵點進行拍照來獲得的第二特徵點圖像來比較第一附接構件的特徵點和第二附接構件的特徵點的位置。The feature point of the first attachment member and the feature point of the second attachment member may be photographed by using the upper camera and the lower camera, respectively (S250). The feature point of the first attachment member and the feature point of the second attachment member may be photographed to obtain the first feature point image obtained by photographing the feature point of the first attachment member and by the second The feature point of the attachment member is photographed to obtain a second feature point image to compare the positions of the feature point of the first attachment member and the feature point of the second attachment member.
接下來,可通過分析通過對第一附接構件的特徵點進行拍照來獲得的第一特徵點圖像和通過對第二附接構件的特徵點進行拍照來獲得的第二特徵點圖像,來獲取第一附接構件和第二附接構件的特徵點之間的相對位置訊息(S260)。可通過分析第一特徵點圖像和第二特徵點圖像來識別第一附接構件的特徵點與第二附接構件的特徵點之間的錯位,所述第一特徵點圖像通過對第一附接構件的特徵點進行拍照來獲得,所述第二特徵點圖像經由對第二附接構件的特徵點進行拍照並通過比較第一附接構件的特徵點和第二附接構件的特徵點的位置來獲得。Next, the first feature point image obtained by photographing the feature points of the first attachment member and the second feature point image obtained by photographing the feature points of the second attachment member, To obtain the relative position information between the feature points of the first attachment member and the second attachment member (S260). The misalignment between the feature point of the first attachment member and the feature point of the second attachment member can be identified by analyzing the first feature point image and the second feature point image. The feature point of the first attachment member is obtained by taking a picture, and the second feature point image is taken by photographing the feature point of the second attachment member and by comparing the feature point of the first attachment member and the second attachment member The position of the feature point is obtained.
舉例來說,可通過分析第一特徵點圖像和第二特徵點圖像來得出相對於參考軸的關於第一附接構件的特徵點的位置訊息和關於第二附接構件的特徵點的位置訊息。可根據第一附接構件的特徵點的位置與第二附接構件的特徵點的位置之間的差,來獲取第一附接構件和第二附接構件的特徵點之間的相對位置訊息。For example, the position information about the characteristic point of the first attachment member and the characteristic point about the second attachment member relative to the reference axis can be obtained by analyzing the first characteristic point image and the second characteristic point image Location information. The relative position information between the feature points of the first attachment member and the second attachment member can be obtained according to the difference between the positions of the feature points of the first attachment member and the feature points of the second attachment member .
可通過在上部壁部件與下部壁部件之間的相對位置訊息中反映所獲取的特徵點之間的相對位置訊息來進行操作(c)(S300)。需要使第一附接構件與第二附接構件彼此平行,且通過使上部壁部件與下部壁部件對準來使第一附接構件與第二附接構件水平地對準,以便在第一附接構件與第二附接構件之間沒有對準誤差的情況下,將第一附接構件精確地附接到第二附接構件。因此,可通過反映所獲取的第一附接構件的特徵點與所獲取的第二附接構件的特徵點之間的相對位置訊息來使一個壁部件相對地移動。因此,第一附接構件與第二附接構件可精確地彼此對準,且可在第一附接構件與第二附接構件之間沒有對準誤差的情況下精確地彼此附接。The operation (c) may be performed by reflecting the relative position information between the acquired feature points in the relative position information between the upper wall part and the lower wall part (S300). The first attachment member and the second attachment member need to be parallel to each other, and the first attachment member and the second attachment member are horizontally aligned by aligning the upper wall member and the lower wall member so that Without an alignment error between the attachment member and the second attachment member, the first attachment member is accurately attached to the second attachment member. Therefore, one wall member can be relatively moved by reflecting the relative position information between the acquired feature point of the first attachment member and the acquired feature point of the second attachment member. Therefore, the first attachment member and the second attachment member can be accurately aligned with each other, and can be accurately attached to each other without an alignment error between the first attachment member and the second attachment member.
操作(b)(S200)可包含:相對於上部壁部件和下部壁部件中的每一個分別提取根據存在於一個平面上的第一軸和第二軸所確定的第一軸線性位置訊息和第二軸線性位置訊息的操作(S225);以及相對於上部壁部件和下部壁部件中的每一個提取指示平面的傾斜度的傾斜訊息的操作(S226)。Operation (b) (S200) may include: extracting the first axis linear position information and the first axis determined from the first axis and the second axis existing on a plane with respect to each of the upper wall member and the lower wall member, respectively The operation of the two-axis linear position information (S225); and the operation of extracting the inclination information indicating the inclination of the plane with respect to each of the upper wall part and the lower wall part (S226).
可相對於上部壁部件和下部壁部件中的每一個分別提取根據存在於一個平面上的第一軸和第二軸所確定的第一軸線性位置訊息和第二軸線性位置訊息(S225)。可從所提取的第一軸線性位置訊息和第二軸線性位置訊息獲取關於上部壁部件和下部壁部件的位置訊息。The first axial linear position information and the second axial linear position information determined according to the first axis and the second axis existing on a plane can be extracted with respect to each of the upper wall part and the lower wall part, respectively (S225). The position information about the upper wall member and the lower wall member can be obtained from the extracted first and second axis linear position information.
可相對於上部壁部件和下部壁部件中的每一個提取指示平面的傾斜度的傾斜訊息(S226)。可從關於上部壁部件和下部壁部件的位置訊息獲取指示平面的傾斜度的傾斜訊息。The inclination information indicating the inclination of the plane may be extracted with respect to each of the upper wall part and the lower wall part (S226). The inclination information indicating the inclination of the plane can be obtained from the position information about the upper wall member and the lower wall member.
同時,操作(b)(S200)可進一步包含相對於上部壁部件和下部壁部件中的每一個提取指示平面的未對準度的旋轉位置訊息的操作(S227)。Meanwhile, operation (b) (S200) may further include an operation of extracting rotational position information indicating misalignment of the plane with respect to each of the upper wall member and the lower wall member (S227).
也可相對於上部壁部件和下部壁部件中的每一個提取指示平面的未對準度的旋轉位置訊息(S227)。可從關於上部壁部件和下部壁部件的位置訊息獲取指示平面的未對準度的所提取的旋轉位置訊息。The rotation position information indicating the misalignment of the plane may also be extracted with respect to each of the upper wall part and the lower wall part (S227). The extracted rotational position information indicating the misalignment of the plane can be obtained from the position information about the upper wall member and the lower wall member.
通過使用第一軸線性位置訊息、第二軸線性位置訊息以及傾斜訊息來使一個壁部件在第一軸方向和第二軸方向上線性地移動。可通過旋轉一個壁部件來使上部壁部件與下部壁部件對準,使得調節由第一軸線性位置訊息、第二軸線性位置訊息以及傾斜訊息確定的平面的未對準度。在這種情況下,也可通過使用旋轉位置訊息來旋轉一個壁部件。另外,也可通過使用傾斜訊息來使一個壁部件傾斜,使得調節平面的傾角。By using the first axis linear position information, the second axis linear position information, and the tilt information, one wall member is linearly moved in the first axis direction and the second axis direction. The upper wall member and the lower wall member can be aligned by rotating one wall member so that the misalignment of the plane determined by the first axial linear position information, the second axial linear position information, and the tilt information can be adjusted. In this case, it is also possible to rotate a wall part by using the rotation position information. In addition, it is also possible to tilt a wall member by using the tilt information so that the tilt angle of the plane can be adjusted.
同時,操作(c)(S300)可包含:在上部壁部件與下部壁部件之間的相對位置訊息的基礎上,計算一個壁部件的移動方向和移動距離的操作(S310);以及使一個壁部件在計算出的移動方向上相對地移動計算出的移動距離的操作(S320)。Meanwhile, operation (c) (S300) may include: an operation of calculating the moving direction and moving distance of a wall member based on the relative position information between the upper wall member and the lower wall member (S310); and making a wall The operation of the component relatively moving the calculated moving distance in the calculated moving direction (S320).
可在上部壁部件與下部壁部件之間的相對位置訊息的基礎上,計算一個壁部件的移動方向和移動距離(S310)。可在通過分析標記圖案圖像來獲得的關於上部壁部件和下部壁部件的位置訊息的基礎上,計算一個壁部件的移動方向和移動距離。可得出需要在任何方向上使一個壁部件相對地移動多少距離。舉例來說,可在關於上部壁部件和下部壁部件的位置訊息的基礎上,運算上部壁部件與下部壁部件之間的相對位置訊息,且可在上部壁部件與下部壁部件之間的相對位置訊息的基礎上,計算一個壁部件的移動方向和移動距離。The moving direction and moving distance of a wall part can be calculated on the basis of the relative position information between the upper wall part and the lower wall part (S310). The moving direction and moving distance of a wall part can be calculated on the basis of the position information about the upper wall part and the lower wall part obtained by analyzing the mark pattern image. It can be derived how much distance one wall member needs to move relatively in any direction. For example, the relative position information between the upper wall part and the lower wall part can be calculated based on the position information about the upper wall part and the lower wall part, and the relative position between the upper wall part and the lower wall part can be calculated. Based on the position information, the moving direction and moving distance of a wall component are calculated.
可使一個壁部件在計算出的移動方向上相對地移動計算出的移動距離(S320)。因此,可使上部壁部件與下部壁部件對準。可在上部壁部件與下部壁部件之間的相對位置訊息的基礎上,計算一個壁部件的移動方向和移動距離。可使一個壁部件在計算出的移動方向上相對地移動計算出的移動距離,以使上部壁部件與下部壁部件對準。One wall member may be relatively moved in the calculated moving direction by the calculated moving distance (S320). Therefore, the upper wall member and the lower wall member can be aligned. The moving direction and moving distance of a wall part can be calculated on the basis of the relative position information between the upper wall part and the lower wall part. One wall member may be relatively moved in the calculated movement direction by the calculated movement distance, so that the upper wall member and the lower wall member are aligned.
通過使一個壁部件在三個軸方向(x方向、y方向以及θ方向)上相對地移動來進行使一個壁部件相對地移動的操作(S320)。可使一個壁部件在三個軸方向(x方向、y方向以及θ方向)上相對地移動,且可使一個壁部件在θ方向上(以及在x方向和y方向上)相對於另一個壁部件對準。當上部壁部件未與下部壁部件對準時,可進行以下對準操作:在使一個壁部件在x方向、y方向以及θ方向上精細地調節時,使上部壁部件與下部壁部件對準。在對準操作完成之後,第一附接構件和第二附接構件可以不水平地移動或旋轉,且其對準位置不大可能改變。By relatively moving one wall member in three axis directions (x direction, y direction, and θ direction), an operation of relatively moving one wall member is performed (S320). One wall member can be relatively moved in three axis directions (x direction, y direction, and θ direction), and one wall member can be relative to another wall in the θ direction (and in x direction and y direction) Parts are aligned. When the upper wall member is not aligned with the lower wall member, the following alignment operation may be performed: when finely adjusting one wall member in the x direction, y direction, and θ direction, the upper wall member and the lower wall member are aligned. After the alignment operation is completed, the first attachment member and the second attachment member may not move or rotate horizontally, and their alignment positions are unlikely to change.
也可在使一個壁部件相對地移動的操作中使一個壁部件在φ方向上相對地移動(S320)。一個壁部件可通過在φ方向上相對地移動來傾斜,且可使第一附接構件與第二附接構件彼此平行。It is also possible to relatively move one wall member in the φ direction during the operation of relatively moving one wall member (S320). One wall member can be inclined by relatively moving in the φ direction, and can make the first attachment member and the second attachment member parallel to each other.
根據另一示範性實施例,層壓方法可進一步包含移動上部照相機和下部照相機使,得上部照相機和下部照相機在上部壁部件與下部壁部件之間的空間的外部的操作(S270)。According to another exemplary embodiment, the laminating method may further include moving the upper camera and the lower camera so that the upper camera and the lower camera are outside the space between the upper wall member and the lower wall member (S270).
在上部壁部件連接到下部壁部件之前,可使上部照相機和下部照相機移動,使得上部照相機和下部照相機在上部壁部件與下部壁部件之間的空間的外部(S270)。當上部照相機和下部照相機在上部壁部件與下部壁部件之間的空間的外部時,上部照相機和下部照相機可以不干擾上部壁部件與下部壁部件的連接。因此,上部壁部件與下部壁部件的連接可很好地在其內部形成真空,且可很好地將第一附接構件附接到第二附接構件12。Before the upper wall member is connected to the lower wall member, the upper camera and the lower camera may be moved so that the upper camera and the lower camera are outside the space between the upper wall member and the lower wall member (S270). When the upper camera and the lower camera are outside the space between the upper wall member and the lower wall member, the upper camera and the lower camera may not interfere with the connection of the upper wall member and the lower wall member. Therefore, the connection of the upper wall part and the lower wall part can well form a vacuum inside thereof, and can well attach the first attachment member to the
標記圖案可包含:標記矩陣,具有呈矩陣形式布置的多個標記;以及多個圓形軌跡標記,安置在標記矩陣外部,且定位在一個圓形軌跡上。標記矩陣可具有具有相同形狀且呈矩陣形式布置的多個標記,多個標記之間的間隙可在第一方向上相同,且多個標記之間的間隙可在與第一方向相交的第二方向上相同。當通過對包含標記矩陣的標記圖案進行拍照來獲取標記圖案圖像時,可通過測量來自所獲取的標記圖案圖像的標記的形狀變化和未對準來計算上部照相機和/或下部照相機的光軸與圖案表面之間的角度。另外,可在上部照相機和/或下部照相機的光軸與圖案表面之間的角度和上部標記板和/或下部標記板的定位坐標的基礎上,獲取相對於參考軸的關於上部壁部件和下部壁部件的位置訊息。因此,可計算上部壁部件與下部壁部件之間的錯位。The mark pattern may include: a mark matrix having a plurality of marks arranged in the form of a matrix; and a plurality of circular track marks, which are arranged outside the mark matrix and positioned on one circular track. The mark matrix may have a plurality of marks having the same shape and arranged in a matrix form, the gap between the plurality of marks may be the same in the first direction, and the gap between the plurality of marks may be in the second intersecting the first direction The direction is the same. When a mark pattern image is obtained by photographing a mark pattern containing a mark matrix, the light of the upper camera and/or the lower camera can be calculated by measuring the shape change and misalignment of the marks from the acquired mark pattern image The angle between the axis and the pattern surface. In addition, based on the angle between the optical axis of the upper camera and/or the lower camera and the pattern surface and the positioning coordinates of the upper marking plate and/or the lower marking plate, the upper wall member and the lower part relative to the reference axis can be obtained Wall position information. Therefore, the misalignment between the upper wall member and the lower wall member can be calculated.
多個圓形軌跡標記可安置在標記矩陣外部且可定位在一個圓形軌跡上。可通過連接在上部標記板和下部標記板中的相同標記板上形成的多個圓形軌跡標記來形成一個圓形。可通過所形成的圓形的中心來提取上部壁部件和下部壁部件(相同標記板設置在其上)中的一個壁部件的旋轉中心。在這種情況下,由多個圓形軌跡標記形成的圓形的中心可與一個壁部件(相同標記板設置在其上)的旋轉中心相同。在這種情況下,因旋轉一個壁部件(相同標記板設置在其上)而導致的傾角變化可很好地反映在相同標記板的傾角變化中,且可很好地計算θ方向。Multiple circular track marks can be placed outside the mark matrix and can be positioned on one circular track. A circle can be formed by connecting a plurality of circular track marks formed on the same marking plate in the upper marking plate and the lower marking plate. The center of rotation of one wall member in the upper wall member and the lower wall member (on which the same marking plate is provided) can be extracted through the center of the formed circle. In this case, the center of a circle formed by a plurality of circular track marks may be the same as the center of rotation of one wall member on which the same mark plate is provided. In this case, the change in the inclination angle caused by rotating one wall member (the same mark plate is disposed thereon) can be well reflected in the change in the inclination angle of the same mark plate, and the θ direction can be calculated well.
分析標記圖案圖像的操作可包含:根據標記圖案圖像測量多個圓形軌跡標記的位置的操作(S221);以及計算上部壁部件和下部壁部件中的至少一個的旋轉中心的操作(S222)。The operation of analyzing the mark pattern image may include: an operation of measuring the positions of the plurality of circular trajectory marks from the mark pattern image (S221); and an operation of calculating the rotation center of at least one of the upper wall part and the lower wall part (S222) ).
可根據標記圖案圖像來測量多個圓形軌跡標記的位置(S221)。可根據標記圖案圖像來測量多個圓形軌跡標記的位置,以便得出由多個圓形軌跡標記形成的圓形的中心。可通過根據標記圖案圖像測量多個圓形軌跡標記的位置來識別由多個圓形軌跡標記形成的圓形的中心。The positions of a plurality of circular trajectory marks can be measured according to the mark pattern image (S221). The positions of the plurality of circular trajectory marks can be measured according to the mark pattern image to obtain the center of the circle formed by the plurality of circular trajectory marks. The center of the circle formed by the plurality of circular trajectory marks can be identified by measuring the positions of the plurality of circular trajectory marks according to the mark pattern image.
可計算上部壁部件和下部壁部件中的至少一個的旋轉中心(S222)。當由多個圓形軌跡標記形成的圓形的中心與一個壁部件(相同標記板設置在其上)的旋轉中心相同時,可提取由多個圓形軌跡標記形成的圓形的中心作為一個壁部件(相同標記板設置在其上)的旋轉中心。當由多個圓形軌跡標記形成的圓形的中心不同於一個壁部件(相同標記板設置在其上)的旋轉中心時,可通過由多個圓形軌跡標記形成的圓形的中心的位置與一個壁部件(相同標記板設置在其上)的旋轉中心的位置之間的差來計算上部壁部件和下部壁部件中的至少一個的旋轉中心。當至少一個壁部件圍繞其旋轉中心旋轉時,由多個圓形軌跡標記形成的圓形的中心的位置與一個壁部件(相同標記板設置在其上)的旋轉中心的位置之間的差可能改變。通過反映位置差,即使在至少一個壁部件圍繞其旋轉中心旋轉時也可計算上部壁部件和下部壁部件中的至少一個的旋轉中心。因此,可通過至少一個壁部件的旋轉中心來計算一個壁部件(相同標記板設置在其上)的傾角變化,且可很好地計算θ方向。The rotation center of at least one of the upper wall member and the lower wall member may be calculated (S222). When the center of a circle formed by a plurality of circular track marks is the same as the center of rotation of a wall member on which the same marking plate is provided, the center of the circle formed by a plurality of circular track marks can be extracted as a The center of rotation of the wall part on which the same marking plate is provided. When the center of a circle formed by a plurality of circular trajectory marks is different from the center of rotation of a wall member on which the same marking plate is provided, the position of the center of the circle formed by a plurality of circular trajectory marks can be passed The center of rotation of at least one of the upper wall member and the lower wall member is calculated from the difference between the positions of the rotation centers of one wall member on which the same marking plate is provided. When at least one wall member rotates around its center of rotation, the difference between the position of the center of a circle formed by a plurality of circular trajectory marks and the position of the center of rotation of one wall member (on which the same marking plate is provided) change. By reflecting the position difference, the rotation center of at least one of the upper wall member and the lower wall member can be calculated even when at least one wall member rotates around its rotation center. Therefore, the change in the inclination angle of one wall member (on which the same marking plate is provided) can be calculated by the rotation center of at least one wall member, and the θ direction can be well calculated.
根據另一示範性實施例,層壓方法可進一步包含:通過調節上部壁部件與下部壁部件之間的間隙來使上部壁部件與下部壁部件彼此分離的操作(S500);以及實施其中第一附接構件附接到第二附接構件的附接組件的操作(S600)。According to another exemplary embodiment, the laminating method may further include: an operation of separating the upper wall member and the lower wall member from each other by adjusting the gap between the upper wall member and the lower wall member (S500); and implementing the first The operation of attaching the attachment member to the attachment assembly of the second attachment member (S600).
接下來,可通過調節上部壁部件與下部壁部件之間的間隙來使上部壁部件與下部壁部件彼此分離(S500)。可在第一附接構件附接到第二附接構件之後通過調節上部壁部件與下部壁部件之間的間隙來使上部壁部件與下部壁部件分離。Next, the upper wall member and the lower wall member may be separated from each other by adjusting the gap between the upper wall member and the lower wall member (S500). The upper wall member and the lower wall member may be separated by adjusting the gap between the upper wall member and the lower wall member after the first attachment member is attached to the second attachment member.
可實施其中第一附接構件附接到第二附接構件的附接組件(S600)。其中第一附接構件附接到第二附接構件的附接組件可由上部壁部件或下部壁部件實施,以便將新的或另一第一附接構件附接到新的或另一第二附接構件。An attachment assembly in which the first attachment member is attached to the second attachment member may be implemented (S600). The attachment assembly where the first attachment member is attached to the second attachment member may be implemented by an upper wall member or a lower wall member in order to attach a new or another first attachment member to a new or another second Attach the member.
可重複操作(a)(S100)到操作(d)(S400)。因此,可進行持續附接製程,且可持續生產附接組件。The operations (a) (S100) to (d) (S400) can be repeated. Therefore, a continuous attachment process can be performed, and the attachment components can be continuously produced.
根據另一示範性實施例,層壓方法可進一步包含在重複操作(a)(S100)之前,識別第一附接構件與第二附接構件的附接狀態的操作(S700)。當識別出第一附接構件與第二附接構件的對準附接時,可省略操作(b)(S200),且可通過使用先前運算出的上部壁部件與下部壁部件之間的相對位置訊息來進行操作(c)(S300)。當識別出第一附接構件與第二附接構件的未對準附接時,可進行操作(b)(S200),且可通過使用重新運算出的上部壁部件與下部壁部件之間的相對位置訊息來進行操作(c)(S300)。According to another exemplary embodiment, the laminating method may further include an operation of identifying an attachment state of the first attachment member and the second attachment member (S700) before repeating operation (a) (S100). When the aligned attachment of the first attachment member and the second attachment member is recognized, operation (b) (S200) may be omitted, and the relative between the upper wall member and the lower wall member calculated previously may be used Use location information to perform operation (c) (S300). When the misaligned attachment of the first attachment member and the second attachment member is recognized, operation (b) (S200) may be performed, and the recalculated between the upper wall member and the lower wall member may be used Perform operation (c) relative to the position information (S300).
可識別第一附接構件與第二附接構件的附接狀態(S700)。舉例來說,可識別附接組件的附接狀態。當上部壁部件和下部壁部件的位置因較長製程而改變時,關於上部壁部件和下部壁部件的位置訊息(例如,上部壁部件與下部壁部件之間的相對位置訊息)需要改變。因此,當識別出第一附接構件與第二附接構件的未對準附接時,通過在持續附接製程期間識別來自附接組件的第一附接構件與第二附接構件的附接狀態以及重複操作(b)(S200),可實時(real time)地重新運算和更新上部壁部件與下部壁部件之間的相對位置訊息,且可進行持續附接製程。The attachment state of the first attachment member and the second attachment member may be identified (S700). For example, the attachment state of the attachment component can be identified. When the positions of the upper wall part and the lower wall part change due to a longer process, the position information about the upper wall part and the lower wall part (for example, the relative position information between the upper wall part and the lower wall part) needs to be changed. Therefore, when a misaligned attachment of the first attachment member and the second attachment member is identified, by identifying the attachment of the first attachment member and the second attachment member from the attachment assembly during the continuous attachment process The connection status and repetitive operation (b) (S200) can recalculate and update the relative position information between the upper wall component and the lower wall component in real time, and the continuous attachment process can be performed.
當識別出第一附接構件與第二附接構件的對準附接時,可省略操作(b)(S200),且可通過使用先前運算出的上部壁部件與下部壁部件之間的相對位置訊息來進行操作(c)(S300)。當後續第一附接構件附接到後續第二附接構件時,可省略操作(b)(S200)。可在未重新運算上部壁部件與下部壁部件之間的相對位置訊息的情況下進行持續附接製程。When the aligned attachment of the first attachment member and the second attachment member is recognized, operation (b) (S200) may be omitted, and the relative between the upper wall member and the lower wall member calculated previously may be used Use location information to perform operation (c) (S300). When the subsequent first attachment member is attached to the subsequent second attachment member, operation (b) may be omitted (S200). The continuous attachment process can be performed without recalculating the relative position information between the upper wall part and the lower wall part.
當識別出第一附接構件與第二附接構件的未對準附接時,可重複操作(b)(S200),且可通過使用重新運算出的上部壁部件與下部壁部件之間的相對位置訊息來進行操作(c)(S300)。另外,可更新上部壁部件與下部壁部件之間的相對位置訊息,使得在後續第一附接構件附接到後續第二附接構件時通過重複操作(b)(S200)來使後續第一附接構件與後續第二附接構件對準。When the misaligned attachment of the first attachment member and the second attachment member is recognized, operation (b) (S200) may be repeated, and the recalculated between the upper wall part and the lower wall part may be used Perform operation (c) relative to the position information (S300). In addition, the relative position information between the upper wall part and the lower wall part may be updated so that when the subsequent first attachment member is attached to the subsequent second attachment member, the subsequent first is repeated by repeating operation (b) (S200) The attachment member is aligned with the subsequent second attachment member.
舉例來說,在運算上部壁部件與下部壁部件之間的相對位置訊息之後,可通過重複以下操作來持續生產附接組件:操作(a)(S100)、分別拍照操作(S250)、獲取特徵點之間的相對位置訊息的操作(S260)、操作(c)(S300)、操作(d)(S400)、使上部壁部件與下部壁部件彼此分離的操作(S500)以及實施附接組件的操作(S600)。在上部標記板和下部標記板設置成分別固定到上部壁部件和下部壁部件且運算上部壁部件與下部壁部件之間的相對位置訊息一次之後,可通過重複以下操作來進行持續附接製程:操作(a)(S100)、分別拍照操作(S250)、獲取特徵點之間的相對位置訊息的操作(S260)、操作(c)(S300)、操作(d)(S400)、使上部壁部件與下部壁部件彼此分離的操作(S500)以及實施附接組件的操作(S600)。因此,可持續生產附接組件,且可提高附接組件的生產率。For example, after calculating the relative position information between the upper wall part and the lower wall part, the attached components can be continuously produced by repeating the following operations: operation (a) (S100), separate photo operation (S250), and obtaining features Operation of relative position information between points (S260), operation (c) (S300), operation (d) (S400), operation of separating the upper wall part and the lower wall part from each other (S500), and implementation of the attachment assembly Operation (S600). After the upper marking plate and the lower marking plate are set to be fixed to the upper wall part and the lower wall part respectively and the relative position information between the upper wall part and the lower wall part is calculated once, the continuous attachment process can be performed by repeating the following operations: Operation (a) (S100), photographing operation (S250), operation to obtain relative position information between feature points (S260), operation (c) (S300), operation (d) (S400), the upper wall part The operation of separating the lower wall part from each other (S500) and the operation of attaching the assembly (S600). Therefore, the attachment component can be continuously produced, and the productivity of the attachment component can be improved.
換句話說,可周期性地或即刻識別第一附接構件與第二附接構件的附接狀態,且當第一附接構件與第二附接構件的附接狀態較差時,可即時進行和應用上部照相機和下部照相機的校準。因此,可更新上部壁部件與下部壁部件之間的相對位置訊息。In other words, the attachment state of the first attachment member and the second attachment member can be periodically or instantly recognized, and when the attachment state of the first attachment member and the second attachment member is poor, it can be performed immediately And apply the calibration of upper camera and lower camera. Therefore, the relative position information between the upper wall member and the lower wall member can be updated.
同時,根據另一示範性實施例,層壓方法可進一步包含識別上部照相機與下部照相機的緊固狀態(fastened state)和/或螺釘未擰緊狀態(screw loosening state)的操作(S710)。可能出現上部照相機與下部照相機的緊固狀態下的缺陷(例如螺釘未擰緊),且可周期性地或即刻檢查上部照相機與下部照相機的緊固狀態和/或螺釘未擰緊狀態。因此,可維持上部照相機與下部照相機的緊固狀態和/或螺釘未擰緊狀態,且可通過上部照相機與下部照相機的緊固狀態和/或螺釘未擰緊狀態下的缺陷來間接識別第一附接構件與第二附接構件的附接狀態下的缺陷。Meanwhile, according to another exemplary embodiment, the laminating method may further include an operation of identifying a fastened state of the upper camera and the lower camera and/or a screw loosening state (S710). Defects in the tightened state of the upper camera and the lower camera (for example, the screw is not tightened) may occur, and the tightened state of the upper camera and the lower camera and/or the screwed state may be checked periodically or immediately. Therefore, the tightened state of the upper camera and the lower camera and/or the unscrewed state of the screw can be maintained, and the first attachment can be indirectly recognized by the defect of the tightened state of the upper camera and the lower camera and/or the unscrewed state of the screw Defects in the attached state of the member and the second attachment member.
以此方式,在示範性實施例中,可經由在上部壁部件與下部壁部件之間的相對位置訊息的基礎上使上部壁部件和下部壁部件中的一個相對於另一個相對地移動,通過使上部壁部件與下部壁部件對準來使第一附接構件與第二附接構件精確地對準,所述相對位置訊息通過獲取關於上部壁部件的位置訊息和關於下部壁部件的位置訊息來運算。另外,第一附接構件與第二附接構件可在第一附接構件與第二附接構件之間沒有對準誤差的情況下精確地彼此附接。關於上部壁部件和下部壁部件的具有高精度的位置訊息可簡單地通過以下步驟來獲取:通過使用上部照相機和下部照相機對(分別設置在上部壁部件和下部壁部件上的)上部標記板和下部標記板進行拍照,以及分析所拍照的標記圖案圖像。另外,通過在第一支撐部件外部安置上部標記板且在第二支撐部件外部安置下部標記板,可以不在上部壁部件連接到下部壁部件時出現干擾。因此,上部標記板和下部標記板可設置成分別固定到上部壁部件和下部壁部件,且可取決於上部標記板和下部標記板的移動和安裝來防止出現組件誤差、移動誤差以及振動。因此,可進一步提高關於上部壁部件和下部壁部件的位置訊息的精確度。同時,可通過在由石英材料形成的上部標記板和下部標記板中的每一個上印刷標記圖案來提高標記圖案的精確度。另外,具有高精度的標記圖案可提高標記圖案圖像的分辨率或分辨力,且也可顯著提高關於上部壁部件和下部壁部件的位置訊息的精確度。In this way, in an exemplary embodiment, one of the upper wall member and the lower wall member can be relatively moved relative to the other based on the relative position information between the upper wall member and the lower wall member, by Aligning the upper wall part and the lower wall part to accurately align the first attachment member and the second attachment member, the relative position information by acquiring position information about the upper wall part and position information about the lower wall part To calculate. In addition, the first attachment member and the second attachment member may be accurately attached to each other without an alignment error between the first attachment member and the second attachment member. The high-precision position information on the upper wall part and the lower wall part can be obtained simply by the following steps: by using the upper camera and the lower camera pair (respectively provided on the upper wall part and the lower wall part) the upper marking plate and The lower marking board is used to take pictures, and the photographed marking pattern images are analyzed. In addition, by arranging the upper marking plate outside the first support member and the lower marking plate outside the second support member, interference may not occur when the upper wall member is connected to the lower wall member. Therefore, the upper marking plate and the lower marking plate may be provided to be fixed to the upper and lower wall members, respectively, and may prevent assembly errors, movement errors, and vibrations depending on the movement and installation of the upper and lower marking plates. Therefore, the accuracy of the position information about the upper wall member and the lower wall member can be further improved. Meanwhile, the accuracy of the marking pattern can be improved by printing the marking pattern on each of the upper and lower marking plates formed of quartz material. In addition, the mark pattern with high accuracy can improve the resolution or resolution of the mark pattern image, and can also significantly improve the accuracy of the position information about the upper wall member and the lower wall member.
以上描述中所使用的術語“在……上(on)”意味著“與……直接接觸”和“在不與……直接接觸的情況下與上部部件或下部部件相對”,且還意味著“與整個上部表面或下部表面相對”、“與上部表面或下部表面部分地相對”、“在不同位置與上部表面或下部表面相對”或“與上部表面或下部表面直接接觸”。The term "on" used in the above description means "in direct contact with" and "opposite to the upper part or the lower part without direct contact with", and also means "Opposite the entire upper surface or the lower surface", "partially opposed to the upper surface or the lower surface", "opposite the upper surface or the lower surface at different positions" or "directly in contact with the upper surface or the lower surface".
根據示範性實施例,層壓設備可通過在上部壁部件與下部壁部件之間的相對位置訊息的基礎上使上部壁部件與下部壁部件對準來使第一附接構件與第二附接構件精確地對準,所述相對位置訊息通過獲取關於上部壁部件的位置訊息和關於下部壁部件的位置訊息來運算。另外,第一附接構件可在第一附接構件與第二附接構件之間沒有對準誤差的情況下精確地附接到第二附接構件。According to an exemplary embodiment, the laminating apparatus may attach the first attachment member and the second attachment by aligning the upper wall member and the lower wall member based on the relative position information between the upper wall member and the lower wall member The components are precisely aligned, and the relative position information is calculated by acquiring position information about the upper wall part and position information about the lower wall part. In addition, the first attachment member may be accurately attached to the second attachment member without an alignment error between the first attachment member and the second attachment member.
關於上部壁部件和下部壁部件的具有高精度的位置訊息可簡單地通過以下步驟來獲取:通過使用上部照相機和下部照相機對(分別設置在上部壁部件和下部壁部件上的)上部標記板和下部標記板進行拍照,以及分析所拍照的標記圖案圖像。The high-precision position information on the upper wall part and the lower wall part can be obtained simply by the following steps: by using the upper camera and the lower camera pair (respectively provided on the upper wall part and the lower wall part) the upper marking plate and The lower marking board is used to take pictures, and the photographed marking pattern images are analyzed.
另外,通過在第一支撐部件外部安置上部標記板且在第二支撐部件外部安置下部標記板,可以不在上部壁部件連接到下部壁部件時出現干擾。因此,上部標記板和下部標記板可分別設置成固定到上部壁部件和下部壁部件,且可取決於上部標記板和下部標記板的移動和安裝來防止出現組件誤差、移動誤差以及振動。因此,可進一步提高關於上部壁部件和下部壁部件的位置訊息的精確度。In addition, by arranging the upper marking plate outside the first support member and the lower marking plate outside the second support member, interference may not occur when the upper wall member is connected to the lower wall member. Therefore, the upper marking plate and the lower marking plate may be provided to be fixed to the upper wall member and the lower wall member, respectively, and may prevent assembly errors, movement errors, and vibrations depending on the movement and installation of the upper marking plate and the lower marking plate. Therefore, the accuracy of the position information about the upper wall member and the lower wall member can be further improved.
同時,可通過在由石英材料形成的上部標記板和下部標記板中的每一個上印刷標記圖案來提高標記圖案的精確度。另外,具有高精度的標記圖案可提高標記圖案圖像的分辨率或分辨力,且也可顯著提高關於上部壁部件和下部壁部件的位置訊息的精確度。Meanwhile, the accuracy of the marking pattern can be improved by printing the marking pattern on each of the upper and lower marking plates formed of quartz material. In addition, the mark pattern with high accuracy can improve the resolution or resolution of the mark pattern image, and can also significantly improve the accuracy of the position information about the upper wall member and the lower wall member.
雖然已示出和描述本發明的示範性實施例,但本發明不應解釋為限於所述實施例。本領域的普通技術人員應理解,可在不脫離由所附申請專利範圍所界定的本發明的精神和範圍的情況下對本發明作出各種修改和等效方案。因此,本發明的技術範圍應由所附申請專利範圍界定。Although the exemplary embodiments of the present invention have been shown and described, the present invention should not be construed as being limited to the embodiments. Those of ordinary skill in the art should understand that various modifications and equivalent solutions can be made to the present invention without departing from the spirit and scope of the present invention defined by the scope of the appended patent application. Therefore, the technical scope of the present invention should be defined by the scope of the attached patent application.
11:第一附接構件
11a、12a:特徵點
12:第二附接構件
100:層壓設備
110:上部壁部件
111:第一支撐部件
112:上部標記板支撐部件
120:下部壁部件
121:第二支撐部件
122:下部標記板支撐部件
130a:上部標記板
130b:下部標記板
131:標記圖案
131a:多個標記
131b:多個圓形軌跡標記
140a:上部照相機
140b:下部照相機
S100、S200、S300、S400:操作11: The
通過結合所附圖式進行的以下描述可更詳細地理解示範性實施例,在所述圖式中: 圖1是根據示範性實施例的示出層壓設備的示意性透視圖。 圖2(a)和圖2(b)是根據示範性實施例的用於描述上部壁部件與下部壁部件的連接和分離的概念圖。 圖3(a)、圖3(b)和圖3(c)是根據示範性實施例的用於描述第一附接構件和第二附接構件的特徵點的概念圖。 圖4(a)和圖4(b)是根據示範性實施例的用於描述標記圖案圖像中的形狀變化和標記圖案的未對準的概念圖。 圖5是根據示範性實施例的用於描述圓形軌跡標記的概念圖。 圖6是根據另一示範性實施例的示出層壓方法的流程圖。Exemplary embodiments can be understood in more detail by the following description in conjunction with the accompanying drawings, in which: FIG. 1 is a schematic perspective view showing a laminating apparatus according to an exemplary embodiment. 2(a) and 2(b) are conceptual diagrams for describing connection and separation of an upper wall member and a lower wall member according to an exemplary embodiment. 3(a), 3(b), and 3(c) are conceptual diagrams for describing characteristic points of the first attachment member and the second attachment member according to an exemplary embodiment. 4(a) and 4(b) are conceptual diagrams for describing shape changes and misalignment of mark patterns in a mark pattern image according to an exemplary embodiment. FIG. 5 is a conceptual diagram for describing circular trajectory marks according to an exemplary embodiment. FIG. 6 is a flowchart illustrating a lamination method according to another exemplary embodiment.
100:層壓設備 100: Laminating equipment
110:上部壁部件 110: upper wall part
111:第一支撐部件 111: the first support member
112:上部標記板支撐部件 112: Upper marking plate support part
120:下部壁部件 120: Lower wall parts
121:第二支撐部件 121: Second support member
122:下部標記板支撐部件 122: lower marking plate support member
130a:上部標記板 130a: upper marking plate
130b:下部標記板 130b: Lower marking plate
131:標記圖案 131: Mark pattern
131a:多個標記 131a: multiple markers
131b:多個圓形軌跡標記 131b: Multiple circular track marks
140a:上部照相機 140a: upper camera
140b:下部照相機 140b: Lower camera
Claims (18)
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WO2023002550A1 (en) * | 2021-07-20 | 2023-01-26 | 信越エンジニアリング株式会社 | Display substrate bonding device and bonding method |
CN114203945B (en) * | 2021-12-10 | 2023-12-01 | 武汉华星光电半导体显示技术有限公司 | Display cover plate attaching method and attaching device |
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JP3542956B2 (en) * | 2000-10-30 | 2004-07-14 | 信越エンジニアリング株式会社 | LCD panel substrate bonding equipment |
KR100710156B1 (en) * | 2002-03-15 | 2007-04-20 | 엘지.필립스 엘시디 주식회사 | bonding device for liquid crystal display device |
JP4234479B2 (en) * | 2003-04-02 | 2009-03-04 | 富士通株式会社 | Bonded substrate manufacturing apparatus and bonded substrate manufacturing method |
WO2005029658A1 (en) * | 2003-09-22 | 2005-03-31 | Murata Manufacturing Co., Ltd. | Method and device for installing light emitting element |
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JP2007012698A (en) * | 2005-06-28 | 2007-01-18 | Sharp Corp | Substrate with alignment mark, alignment method, program and recording medium |
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KR101292803B1 (en) * | 2006-12-06 | 2013-08-02 | 엘아이지에이디피 주식회사 | Apparatus for assembling substrates having a gap control unit |
US20090133801A1 (en) * | 2007-11-23 | 2009-05-28 | Seok Hee Shim | Substrate attaching apparatus |
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JP2016205958A (en) * | 2015-04-21 | 2016-12-08 | 日置電機株式会社 | Method for correcting movable head position of x-y substrate inspection device, and x-y substrate inspection device |
JP6596330B2 (en) * | 2015-12-25 | 2019-10-23 | 東京エレクトロン株式会社 | Joining apparatus, joining system, joining method, program, and computer storage medium |
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KR101887394B1 (en) * | 2016-12-20 | 2018-08-10 | 주식회사 에스에프에이 | Vacuum laminator |
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