TW202008241A - Storing and conveying system for automatic storage and location control method thereof including a conveying step, a mechanical positioning step, an inductive reading step, an optical positioning step, an operational processing step, a transmission step, and an operation step - Google Patents
Storing and conveying system for automatic storage and location control method thereof including a conveying step, a mechanical positioning step, an inductive reading step, an optical positioning step, an operational processing step, a transmission step, and an operation step Download PDFInfo
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本發明係與一種自動倉儲系統有關,特別是指一種用於自動倉儲之儲存及運送系統及其定位控制方法。The invention relates to an automatic storage system, in particular to a storage and transportation system for automatic storage and its positioning control method.
按,在不同的行業、企業,因為生產產品不同,所以物料倉的使用頻率也不盡相同;但對於物料種類放多、物料存放量大的企業來說,物料存放管理直接關係到公司生產的管理,具有具足輕重的作用。According to different, in different industries and enterprises, because the production products are different, the use frequency of the material warehouse is not the same; but for enterprises with a large variety of materials and a large amount of material storage, material storage management is directly related to the company’s production. Management has a pivotal role.
然而,以SMT (電子電路表面組裝技術,Surface Mount Technology)為例,SMT是電子製造領域的基礎性產業,所以可以得知倉儲發料是SMT(Surface Mount Technology,表面貼裝技術)製程中一個重要的組成部分,主要包括入料、出料、退料、補料等步驟。However, taking SMT (Surface Mount Technology for Electronic Circuits) as an example, SMT is a basic industry in the field of electronics manufacturing, so it can be known that warehousing and dispatching is one of the processes of SMT (Surface Mount Technology) The important components mainly include the steps of feeding, discharging, returning and replenishing.
但是,現有的倉儲發料系統大多采用紙質料單和人工辨認查找的方法,這種倉儲發料系統工作效率低、錯誤率高、實時更新性差,且對作業人員的作業技能要求很多,需要訓練較長時間的熟練人員才能有效地進行入料、出料等流程。進一步地,為了能夠有效、準確地對物料進行分類存放,不同類型的物料存儲位置多為固定設置,為了熟練準確地進行入料、出料等流程操作,又進一步提高了對操作人員的技能要求。However, most of the existing storage and distribution systems use paper bills of materials and manual identification and search methods. This storage and distribution system has low working efficiency, high error rate, poor real-time updateability, and requires a lot of work skills for operators, requiring training Only a long time skilled personnel can effectively carry out the process of feeding and discharging. Further, in order to be able to classify and store materials efficiently and accurately, the storage locations of different types of materials are mostly fixed settings, in order to skillfully and accurately perform the process operations of feeding and discharging, and further improve the skill requirements of the operator .
再者,由於電子產品生產行業大批量多品種等特性,所用物料較多;若用人工進行物料管理和傳遞,則會存在查找困難,耗費時間的問題。因此,要考慮物料存儲和傳遞運輸的自動化,以縮短物料查找和獲取的時間,提高物流速度,提高生產效率。In addition, due to the characteristics of large quantities and many varieties in the electronic product production industry, more materials are used; if manual material management and transmission are used, there will be problems of finding difficulties and time consuming. Therefore, it is necessary to consider the automation of material storage and delivery transportation to shorten the time for material search and acquisition, improve logistics speed, and improve production efficiency.
是以,本案發明人在觀察到上述缺失後,而遂有本發明之產生。Therefore, the inventor of the present case has produced the present invention after observing the above-mentioned deficiency.
本發明之主要目的係在提供一種用於自動倉儲之儲存及運送系統,其係能於存取料的操作過程進行光學定位及機械式定位,藉以相應能夠實現對讀取於輸送過程中之物料箱資訊,同時,實現多工位彼此無干擾的存取流程,並以高精度的方式實現對本發明系統中的物料箱之物料盤進行同步監控和自動存取,以達取效率高與識別準確之目的。The main purpose of the present invention is to provide a storage and transportation system for automatic storage, which can perform optical positioning and mechanical positioning during the operation of accessing materials, so as to correspondingly realize the reading of materials in the transportation process Box information, at the same time, realize the access flow of multi-stations without interference with each other, and realize the synchronous monitoring and automatic access to the material tray of the material box in the system of the present invention in a high-precision way to achieve high efficiency and accurate recognition Purpose.
為達上述目的,本發明所提供之用於自動倉儲之儲存及運送系統,其係包含有:複數立體倉儲櫃,其係呈間隔設置,並具有複數層容置空間,該等容置空間係置設有複數物料箱,又,至少二立體倉儲櫃之間係具有至少一移動空間;複數導引軌道組件,其係設於該移動空間之地面,以及鄰設於該立體倉儲櫃之周側,該等導引軌道組件係相互連接;至少一垂直式升降存取料裝置,其係呈可移動地滑設於該等導引軌道組件;複數自動輸送模組,其係鄰設於該等立體倉儲櫃之一側,並相隔有至少一間距,該自動輸送模組係用以運送至少一物料箱,該等物料箱外側係設有至少一感應標籤及至少一感測定位結構;至少一自動定位模組,其係組設於該自動輸送模組,並具有至少二機械定位件及一感測處理單元,該感測處理單元耦接該等機械定位件,又,該自動定位模組係用以於該自動輸送模組運送該物料箱時,該等機械定位件使該物料箱短暫定位該自動輸送模組上,而該感測處理單元係傳輸至少一定點訊號;至少一讀取模組,其係具有複數光學讀取器及複數資訊讀取器,並選自佈設於該等立體倉儲櫃、該垂直式升降存取料裝置、該等導引軌道組件及該等自動輸送模組其中至少一者,又,其中至少一光學讀取器及至少一資訊讀取器係分別鄰設於該自動定位模組,並用以光學讀取之方式定位該物料箱以及掃描讀取該物料箱之資訊,並傳輸至少一光學定位訊號及至少一物料資訊;至少一自動夾取模組,其係位於至少一自動輸送模組之一側,且該自動夾取模組兩側係分別有二自動輸送模組;及一中央控制處理模組,其係耦接該垂直式升降存取料裝置、該等自動輸送模組、該自動夾取模組、該讀取模組及該自動定位模組,並接收該定點訊號、該光學定位訊號及該物料資訊,並予以運算處理,而後控制該垂直式升降存取料裝置、該等自動輸送模組、該自動夾取模組、該讀取模組及該自動定位模組之作動。In order to achieve the above purpose, the storage and transportation system for automatic storage provided by the present invention includes: a plurality of three-dimensional storage cabinets, which are arranged at intervals, and have a plurality of storage spaces, and the storage spaces are A plurality of material boxes are provided, and at least one moving space is provided between at least two three-dimensional storage cabinets; a plurality of guide rail assemblies are provided on the ground of the moving space and adjacent to the peripheral side of the three-dimensional storage cabinet , The guide rail components are connected to each other; at least one vertical lifting material access device, which is slidably arranged on the guide rail components; a plurality of automatic conveying modules, which are adjacent to these One side of the three-dimensional storage cabinet is separated by at least one space. The automatic conveying module is used to transport at least one material box. At least one sensing label and at least one sensing position structure are provided outside the material boxes; at least one An automatic positioning module, which is set on the automatic conveying module, and has at least two mechanical positioning elements and a sensing processing unit, the sensing processing unit is coupled to the mechanical positioning elements, and the automatic positioning module When the automatic conveying module transports the material box, the mechanical positioning elements enable the material box to be temporarily positioned on the automatic conveying module, and the sensing processing unit transmits at least a certain point signal; at least one reading The module, which has a plurality of optical readers and a plurality of information readers, is selected from the three-dimensional storage cabinets, the vertical lifting material storage device, the guide rail components, and the automatic transport modules At least one of the groups, and at least one of the optical reader and the at least one information reader are respectively adjacent to the automatic positioning module, and are used to position the material box by optical reading and scan the material Box information, and transmit at least one optical positioning signal and at least one material information; at least one automatic gripping module, which is located on one side of at least one automatic conveying module, and two sides of the automatic gripping module are respectively Two automatic conveying modules; and a central control processing module, which is coupled to the vertical lifting material access device, the automatic conveying modules, the automatic gripping module, the reading module and the automatic positioning Module, and receive the fixed-point signal, the optical positioning signal and the material information, and perform arithmetic processing, and then control the vertical lifting material access device, the automatic conveying module, the automatic clamping module, the reading Take the action of the module and the automatic positioning module.
本發明以上述用於自動倉儲之儲存及運送系統為基礎,進一步提出一種用於自動倉儲之儲存及運送系統的定位控制方法,該定位控制方法係包含有:一運送步驟,該等自動輸送模組係輸送複數物料箱;一機械定位步驟,於輸送該物料箱時,該感測處理單元係使其中一機械定位件推頂該物料箱之一側,而另外一機械定位件係推頂該物料箱之另一側,使該物料箱位於該光學定位空間,而後該感測處理單元係傳輸至少一定點訊號;一感應讀取步驟,該等資訊讀取器係讀取該感應標籤,並產生至少一物料資訊,又,該感測處理單元係將該物料資訊傳送至該中央控制處理模組;一光學定位步驟,該等光學讀取器係讀取該等第一辨識反射部及該等第二辨識反射部,藉以取得至少一光學定位訊號,又,該感測處理單元係將該光學定位訊號傳送至該中央控制處理模組;一運算處理步驟,該中央控制處理模組接收該定點訊號、該光學定位訊號及該物料資訊,並予以運算處理,藉以取得複數取料資訊及複數送料資訊,而後將該等取料資訊及該等送料資訊轉換成複數執行程序資訊;一傳輸步驟,該中央控制處理模組係傳輸該等執行程序資訊傳輸至該垂直式升降存取料裝置、該等自動輸送模組、該自動夾取模組及該讀取模組,藉以控制該垂直式升降存取料裝置、該等自動輸送模組、該自動夾取模組及該讀取模組之作動;一運作步驟,該垂直式升降存取料裝置、該等自動輸送模組及該自動夾取模組依據該等執行程序資訊進行至少一取料動作及至少一存料動作。Based on the above-mentioned storage and transportation system for automatic storage, the present invention further proposes a positioning control method for the storage and transportation system of automatic storage. The positioning control method includes: a transportation step. The group conveys a plurality of material boxes; a mechanical positioning step, when conveying the material box, the sensing processing unit causes one of the mechanical positioning members to push one side of the material box, and the other mechanical positioning member pushes the On the other side of the material box, the material box is located in the optical positioning space, and then the sensing processing unit transmits at least a certain point signal; an inductive reading step, the information readers read the inductive tag, and Generates at least one material information, and the sensing processing unit transmits the material information to the central control processing module; an optical positioning step, the optical readers read the first identification reflection part and the Wait for the second identification reflection part to obtain at least one optical positioning signal, and the sensing processing unit transmits the optical positioning signal to the central control processing module; an arithmetic processing step, the central control processing module receives the The fixed-point signal, the optical positioning signal and the material information are calculated and processed to obtain plural picking information and plural feeding information, and then convert the receiving information and the feeding information into plural execution process information; a transmission step , The central control processing module transmits the execution process information to the vertical lifting and lowering device, the automatic conveying module, the automatic gripping module and the reading module to control the vertical type Actions of the lifting and lowering material storage device, the automatic conveying modules, the automatic clamping module and the reading module; an operation step, the vertical lifting and lowering material access device, the automatic conveying modules and the automatic The gripping module performs at least one feeding operation and at least one storing operation according to the execution process information.
本發明所提供之用於自動倉儲之儲存及運送系統及其定位控制方法,其利用該自動定位模組以機械式定位方式定位該物料箱,並搭配該物料箱之感應標籤及該感測定位結構之設置,以供該讀取模組以光學讀取之方式定位該物料箱以及掃描讀取該物料箱之資訊,更詳而之,本發明其係能於存取料的操作過程進行光學定位及機械式定位,並搭配該垂直式升降存取料裝置、該等自動輸送模組、該自動夾取模組、該讀取模組、該自動定位模組及該中央控制處理模組之協同運作,以及搭配使用上述之定位控制方法,藉以相應能夠實現對讀取於輸送過程中之物料箱資訊,同時,實現多工位彼此無干擾的存取流程,並以高精度的方式實現對本發明系統中的物料箱之物料盤進行同步監控和自動存取,以達取效率高與識別準確之功效。The storage and delivery system for automatic warehousing and the positioning control method provided by the present invention utilize the automatic positioning module to position the material box in a mechanical positioning manner, together with the inductive label of the material box and the position of the sensor The structure is set for the reading module to position the material box by optical reading and to scan and read the information of the material box. More specifically, the present invention can perform optical operation during the operation of accessing materials Positioning and mechanical positioning, combined with the vertical lifting material access device, the automatic conveying modules, the automatic clamping module, the reading module, the automatic positioning module and the central control processing module Coordinated operation and the use of the above-mentioned positioning control method can correspondingly realize the reading of the material box information in the conveying process, and at the same time, realize the access process of multiple stations without interference with each other, and realize the control of the book with high precision. The material tray of the material box in the invention system is synchronously monitored and automatically accessed to achieve the effect of high efficiency and accurate identification.
請參閱圖1及圖2,並搭配圖3、圖4及圖5所示,係為本發明之一較佳實施例之系統方塊示意圖、系統架構示意圖、物料箱13之立體圖、物料箱13之分解立體圖及定位板133之立體圖,其係揭露有一種用於自動倉儲之儲存及運送系統100,其係包含有:Please refer to FIG. 1 and FIG. 2, together with FIG. 3, FIG. 4 and FIG. 5, which is a block diagram of the system, a schematic diagram of the system architecture, a perspective view of the
複數立體倉儲櫃10,其係呈間隔設置,並具有複數層容置空間11,該等容置空間11係置設有複數物料箱13,又,至少二立體倉儲櫃10之間係具有至少一移動空間12。The plurality of three-
複數導引軌道組件20,其係設於該移動空間12之地面,以及鄰設於該立體倉儲櫃10之周側,該等導引軌道組件20係相互連接;於本實施例中,該等導引軌道組件20係具有複數導軌21。A plurality of
至少一垂直式升降存取料裝置30,其係呈可移動地滑設於該等導引軌道組件20;於本實施例中,該垂直式升降存取料裝置30係為包含有一滑移基座31、一動力組件32、至少一立桿33、一移動組件34、一承載平台35及一移料組件36,該滑移基座31係滑設於至少一導引軌道組件20,且該滑移基座31頂側係設有該立桿33,該立桿33之外側係設有該移動組件34,該移動組件34係連接該承載平台35,該承載平台35係組有設該移料組件36,且該承載平台35係藉由該移動組件34以相對該立桿33垂直上下位移,又,該動力組件32係設於該滑移基座31,並耦接該移動組件34及該移料組件36。At least one vertical lifting
複數自動輸送模組40,其係鄰設於該等立體倉儲櫃10之一側,並相隔有至少一間距,該自動輸送模組40係用以運送至少一物料箱13,該等物料箱13外側係設有至少一感應標籤134及至少一感測定位結構131;於本實施例中,該等自動輸送模組40係選自為一自動輸送帶結構及一自動滾桿輸送結構其中之一或其組合,另,本發明該等自動輸送模組40係分別為自動輸送帶結構及自動滾桿輸送結構。A plurality of
至少一自動定位模組50,其係組設於該自動輸送模組40,並具有至少二機械定位件51及一感測處理單元52,該感測處理單元52耦接該等機械定位件51,又,該自動定位模組50係用以於該自動輸送模組40運送該物料箱13時,該等機械定位件51使該物料箱13短暫定位該自動輸送模組40上,而該感測處理單元52係傳輸至少一定點訊號;於本實施例中,該等機械定位件51之間係具有一光學定位空間511,而該等機械定位件51係用以於該自動輸送模組40運送該物料箱13時,供該物料箱13定位該光學定位空間511,且該感測處理單元52係傳輸至少一定點訊號。At least one
至少一讀取模組60,其係具有複數光學讀取器61及複數資訊讀取器62,並選自佈設於該等立體倉儲櫃10、該垂直式升降存取料裝置30、該等導引軌道組件20及該等自動輸送模組40其中至少一者,又,其中至少一光學讀取器61及至少一資訊讀取器62係分別鄰設於該自動定位模組50,並用以光學讀取之方式定位該物料箱13上之該等感測定位結構131,以及掃描讀取該物料箱13之感應標籤134中的資訊,而後傳輸至少一光學定位訊號及至少一物料資訊。At least one
至少一自動夾取模組70,其係位於至少一自動輸送模組40之一側,且該自動夾取模組70兩側係分別有二自動輸送模組40。於本實施例中,該自動夾取模組70係為一自動化機械手臂,該中央控制處理模組80係能依據選自依據該光學定位訊號、該物料資訊及該讀取回饋資訊其中之一或其組合,藉以控制該自動夾取模組70之作動;另,至少一光學讀取器61係裝設於該自動夾取模組70,而該等資訊讀取器62係設置於該自動輸送模組40。At least one
一中央控制處理模組80,其係耦接該垂直式升降存取料裝置30、該等自動輸送模組40、該自動夾取模組70、該讀取模組60及該自動定位模組50,並接收該定點訊號、該光學定位訊號及該物料資訊,並予以運算處理,而後控制該垂直式升降存取料裝置30、該等自動輸送模組40、該自動夾取模組70、該讀取模組60及該自動定位模組50之作動。A central
於本實施例中,請配合參閱圖3~圖5所示,該等感應標籤134係選自於無線射頻標籤及條碼其中之一或其組合,該等資訊讀取器62係讀取該感應標籤134,並產生至少一物料資訊,另,該等物料箱13外側係分別設有複數感測定位結構131,該等感測定位結構131選自設成凸柱及凹槽其中之一或其組合,且該凸柱或凹槽上分別設有一第一辨識反射部132,而該光學讀取器61係光學讀取該等第一辨識反射部132,藉以取得至少一光學定位訊號;又,如圖4及圖5所示,該物料箱13內間隔設置有複數定位板133,該等定位板133之間係容置有至少一物件300,該物件300係以物料盤301為例,又,該等定位板133之頂緣係分別設有至少一第二辨識反射部1332,該光學讀取器61係光學讀取該等第一辨識反射部132及該等第二辨識反射部1332,藉以取得至少一光學定位訊號;而該第一辨識反射部132及該第二辨識反射部1332係以白色塗層為例。In this embodiment, please refer to FIG. 3 to FIG. 5, the
值得再提的是,該立體倉儲櫃10係能設置有複數辨識定位點14,如圖10所示,以供該光學讀取器61以光學讀取之方式,掃描該辨識定位點14,藉以明確定位預夾取或存入之位置,以供外部夾取裝置70 (即,自動化機械手臂)進行夾取或存入該物料盤301之程序。It is worth mentioning that the three-
請繼續配合參閱圖11所示,本發明以上述用於自動倉儲之儲存及運送系統100為基礎,進一步提出一種用於自動倉儲之儲存及運送系統的定位控制方法200,該定位控制方法200係包含有:Please continue to refer to FIG. Contains:
一運送步驟S1,該等自動輸送模組40係輸送複數物料箱13。In a conveying step S1, the
一機械定位步驟S2,於輸送該物料箱13時,該感測處理單元52係使其中一機械定位件51以彈性或伸縮之方式推頂該物料箱13之一側,而另外一機械定位件51係以彈性或伸縮之方式推頂該物料箱13之另一側,使該物料箱13位於該光學定位空間511,而後該感測處理單元52係傳輸至少一定點訊號。In a mechanical positioning step S2, when the
一感應讀取步驟S3A,該等資訊讀取器62係讀取該感應標籤134,並產生至少一物料資訊,又,該感測處理單元52係將該物料資訊傳送至該中央控制處理模組80。In an induction reading step S3A, the
一光學定位步驟S3B,該等光學讀取器61係讀取該等第一辨識反射部132及該等第二辨識反射部1332,藉以取得至少一光學定位訊號,又,該感測處理單元52係將該光學定位訊號傳送至該中央控制處理模組80。In an optical positioning step S3B, the
一運算處理步驟S4,該中央控制處理模組80接收該定點訊號、該光學定位訊號及該物料資訊,並予以運算處理,藉以取得複數取料資訊及複數送料資訊,而後將該等取料資訊及該等送料資訊轉換成複數執行程序資訊。In an arithmetic processing step S4, the central
一傳輸步驟S5,該中央控制處理模組80係傳輸該等執行程序資訊傳輸至該垂直式升降存取料裝置30、該等自動輸送模組40、該自動夾取模組70及該讀取模組60,藉以控制該垂直式升降存取料裝置30、該等自動輸送模組40、該自動夾取模組70及該讀取模組60之作動。In a transmission step S5, the central
一運作步驟S6,該垂直式升降存取料裝置30、該等自動輸送模組40及該自動夾取模組70依據該等執行程序資訊進行至少一取料動作及至少一存料動作。In an operation step S6, the vertical lifting
請再繼續參閱圖12所示,係本發明之又一較佳實施例之方法流程示意圖,本發明之定位控制方法200更包含一存料步驟S6A、一取料步驟S6B及一夾取步驟S7,其中:Please refer to FIG. 12 again, which is a schematic flowchart of another preferred embodiment of the present invention. The
該存料步驟S6A,於該運作步驟S6中,該垂直式升降存取料裝置30依據該執行程序資訊來決定存放之物料箱13在該等立體倉儲櫃10中存放最短路徑的位置後,該垂直式升降存取料裝置30將該移料組件36伸出並將該物料箱13放於該承載平台35上,而後將該料箱存放於預存放之立體倉儲櫃10,而後該垂直式升降存取料裝置30係復歸原點位置或重新執行另一執行程序資訊。In the storage step S6A, in the operation step S6, the vertical lifting
該取料步驟S6B,於該運作步驟S6中,該垂直式升降存取料裝置30依據該執行程序資訊來決定取料之一物料箱13在該等立體倉儲櫃10中取料最短路徑的位置後,該垂直式升降存取料裝置30將該移料組件36伸出並將該物料箱13放於該承載平台35上,該垂直式升降存取料裝置30係將該物料箱13送該自動輸送模組40之一輸送處,該等該自動輸送模組40係輸送該物料箱13。In the retrieving step S6B, in the operation step S6, the vertical
該夾取步驟S7,於該存料步驟S6A及/或該取料步驟S6B之後,該自動夾取模組70係依據該執行程序資訊,夾取於該自動輸送模組40上的該物料箱13中至少一物件300,再將夾取之物件300放置於另一個位於另一自動輸送模組40之物料箱13中。In the clamping step S7, after the material storage step S6A and/or the material extraction step S6B, the
為供進一步瞭解本發明構造特徵、運用技術手段及所預期達成之功效,茲將本發明使用方式加以敘述,相信當可由此而對本發明有更深入且具體之瞭解,如下所述:In order to further understand the structural features of the present invention, the use of technical means and the expected effect, the manner of use of the present invention is described here. It is believed that this can provide a more in-depth and specific understanding of the present invention, as follows:
請繼續參閱圖11及圖12,並搭配圖2及圖6~圖10所示,係為本發明之一較佳實施例之方法流程示意圖及使用狀態示意圖。於使用狀態時,本發明其主要利用該自動定位模組50以機械式定位方式使該物料箱13位於該光學定位空間511中,並搭配該物料箱13之感應標籤134及該感測定位結構131之設置,以供該讀取模組60以光學讀取之方式定位該物料箱13以及掃描讀取該物料箱13之資訊,更詳而之,本發明其係能於存取料的操作過程進行光學定位及機械式定位,並搭配該垂直式升降存取料裝置30、該等自動輸送模組40、該自動夾取模組70、該讀取模組60、該自動定位模組50及該中央控制處理模組80之協同運作,以及搭配使用上述之定位控制方法200,藉以相應能夠實現對讀取於輸送過程中之物料箱13資訊,同時,實現多工位彼此無干擾的存取流程,並以高精度的方式實現對本發明系統中的物料箱13之物料盤301進行同步監控和自動存取,以達取效率高與識別準確之功效。Please continue to refer to FIG. 11 and FIG. 12, together with FIG. 2 and FIG. 6 to FIG. 10, which is a schematic flowchart of a method and a usage state of a preferred embodiment of the present invention. In the use state, the present invention mainly uses the
另外,本發明之運送步驟S1、該機械定位步驟S2、該感應讀取步驟S3A、該光學定位步驟S3B、該運算處理步驟S4、該傳輸步驟S5、該運作步驟S6、該存料步驟S6A、該取料步驟S6B及該夾取步驟S7,其係能依據使用者之需求設定呈依序循環執行之流程,如圖11及圖12所示。In addition, in the present invention, the transportation step S1, the mechanical positioning step S2, the induction reading step S3A, the optical positioning step S3B, the arithmetic processing step S4, the transmission step S5, the operation step S6, the stocking step S6A, The fetching step S6B and the fetching step S7 are processes that can be set to be executed sequentially in accordance with the needs of users, as shown in FIGS. 11 and 12.
值得一提的是,由上述系統架構說明及定位控制方法200之說明,可明確地得知,本發明係為系統化揀料及/或儲料,並能準確、高效地執行對物料盤301和物料箱13及其位置狀態的識別檢測;同時,各個立體倉儲櫃10彼此作為獨立單元,以實現了良好的擴展性能。重要的是,本發明係能達到針對自動倉儲系統之現場作業提供發放物料及點撿物料之儲位,並達到詳細分類,以提供物料流動之最佳配置的功效。It is worth mentioning that, from the above description of the system architecture and the description of the
茲,再將本發明之特徵及其可達成之預期功效陳述如下:Hereby, the characteristics of the present invention and the achievable expected effects are stated as follows:
本發明之用於自動倉儲之儲存及運送系統100及其定位控制方法200,其主要係利用該自動定位模組50以機械式定位方式定位該物料箱13,並搭配該物料箱13之感應標籤134及該感測定位結構131之設置,以供該讀取模組60以光學讀取之方式定位該物料箱13以及掃描讀取該物料箱13之資訊;另外,本發明係更藉由該垂直式升降存取料裝置30、該等自動輸送模組40、該自動夾取模組70、該讀取模組60、該自動定位模組50及該中央控制處理模組80之協同運作,以及搭配使用上述之定位控制方法200,藉以達到詳細分類,以提供物料流動之最佳配置。The storage and
本發明係具有以下實施功效及技術功效:The present invention has the following implementation and technical effects:
其一,本發明其係能於存取料的操作過程進行光學定位及機械式定位,藉以相應能夠實現對讀取於輸送過程中之物料箱13資訊,同時,實現多工位彼此無干擾的存取流程,並以高精度的方式實現對本發明系統中的物料箱13之物料盤301進行同步監控和自動存取,以達取效率高與識別準確之功效。First, the present invention can perform optical positioning and mechanical positioning during the operation of accessing materials, so as to correspondingly realize the reading of the
其二,本發明係以藉由整體系統化之揀料及/或儲料,並搭配光學定位及機械式定位之讀取機制,更能準確、高效地執行對物料盤301和物料箱13及其位置狀態的識別檢測;同時,本發明更能可以代替人工更換料盤,減少人工作業頻次,降低生產人力成本。Second, the present invention is based on the overall system of sorting and/or storing materials, combined with the optical positioning and mechanical positioning reading mechanism, can more accurately and efficiently perform the
其三,本發明係能針對現場作業提供發放物料及點撿物料之儲位,並對物料的使用率及物料的生命週期進行嚴格控管,透過光學定位及機械式定位,藉以相應能夠實現對讀取於輸送過程中之物料箱13資訊,並有效率地判別與系統的詳細分類,以達到物料流動之最佳配置。Thirdly, the present invention can provide storage locations for issuing materials and spot-picking materials for on-site operations, and strictly control the utilization rate of materials and the life cycle of materials. Through optical positioning and mechanical positioning, the corresponding Read the information of the
其四,本發明之各個立體倉儲櫃10彼此作為獨立單元,以實現了良好的擴展性能,另外,藉由該等導引軌道組件20,藉以合理利用了其空間機構,並易實現多個立體倉儲櫃10的同時進出料箱。Fourth, the three-
綜上所述,本發明在同類產品中實有其極佳之進步實用性,同時遍查國內外關於此類結構之技術資料,文獻中亦未發現有相同的構造存在在先,是以,本發明實已具備發明專利要件,爰依法提出申請。In summary, the present invention has its excellent progress and practicality in similar products. At the same time, it has searched the technical information about this kind of structure at home and abroad, and the same structure has not been found in the literature. Therefore, The present invention already possesses the essentials of the invention patent, and the application is filed according to law.
惟,以上所述者,僅係本發明之較佳可行實施例而已,故舉凡應用本發明說明書及申請專利範圍所為之等效結構變化,理應包含在本發明之專利範圍內。However, the above mentioned are only the preferred and feasible embodiments of the present invention. Therefore, any equivalent structural changes that apply to the description of the present invention and the scope of patent application should be included in the scope of the patent of the present invention.
100‧‧‧用於自動倉儲之儲存及運送系統10‧‧‧立體倉儲櫃11‧‧‧容置空間12‧‧‧移動空間13‧‧‧物料箱131‧‧‧感測定位結構132‧‧‧第一辨識反射部133‧‧‧定位板1332‧‧‧第二辨識反射部134‧‧‧感應標籤14‧‧‧辨識定位點20‧‧‧導引軌道組件21‧‧‧導軌30‧‧‧垂直式升降存取料裝置31‧‧‧滑移基座32‧‧‧動力組件33‧‧‧立桿34‧‧‧移動組件35‧‧‧承載平台36‧‧‧移料組件40‧‧‧自動輸送模組50‧‧‧自動定位模組51‧‧‧機械定位件511‧‧‧光學定位空間52‧‧‧感測處理單元60‧‧‧讀取模組61‧‧‧光學讀取器62‧‧‧資訊讀取器70‧‧‧自動夾取模組80‧‧‧中央控制處理模組200‧‧‧定位控制方法S1‧‧‧運送步驟S2‧‧‧機械定位步驟S3A‧‧‧感應讀取步驟S3B‧‧‧光學定位步驟S4‧‧‧運算處理步驟S5‧‧‧傳輸步驟S6‧‧‧運作步驟S6A‧‧‧存料步驟S6B‧‧‧取料步驟S7‧‧‧夾取步驟300‧‧‧物件301‧‧‧物料盤100‧‧‧Storage and delivery system for automatic storage 10‧‧‧Three-dimensional storage cabinet 11‧‧‧Accommodation space 12‧‧‧Moving space 13‧‧‧Material box 131‧‧‧Sensory positioning structure 132‧‧ ‧First identification reflection part 133‧‧‧Locating plate 1332‧‧‧Second identification reflection part 134‧‧‧Inductive label 14‧‧‧Identification positioning point 20‧‧‧Guide rail assembly 21‧‧‧Guide rail 30‧‧ ‧Vertical lifting material storage device 31‧‧‧Sliding base 32‧‧‧Power component 33‧‧‧Pole 34‧‧‧Moving component 35‧‧‧Bearing platform 36‧‧‧Moving component 40‧‧ ‧Automatic conveying module 50‧‧‧Automatic positioning module 51‧‧‧Mechanical positioning piece 511‧‧‧Optical positioning space 52‧‧‧Sense processing unit 60‧‧‧Reading module 61‧‧‧Optical reading 62‧‧‧Information reader 70‧‧‧Automatic gripping module 80‧‧‧Central control processing module 200‧‧‧Positioning control method S1‧‧‧Transport step S2‧‧‧Mechanical positioning step S3A‧‧ ‧Inductive reading step S3B‧‧‧Optical positioning step S4‧‧‧Calculation processing step S5‧‧‧‧Transmission step S6‧‧‧Operation step S6A‧‧‧Storage step S6B‧‧‧Retrieval step S7‧‧‧ Take step 300‧‧‧ Object 301‧‧‧ Material tray
圖1係本發明之一較佳實施例之系統方塊示意圖。 圖2係本發明之一較佳實施例之系統架構示意圖。 圖3係本發明之一較佳實施例中顯示物料箱之立體圖。 圖4係本發明之一較佳實施例中顯示物料箱之分解立體圖。 圖5係本發明之一較佳實施例中顯示定位板之立體圖。 圖6係本發明之一較佳實施例之使用狀態示意圖。 圖7係本發明之一較佳實施例之使用狀態示意圖。 圖8係本發明之一較佳實施例之使用狀態示意圖。 圖9係本發明之一較佳實施例之使用狀態示意圖。 圖10係本發明之一較佳實施例之使用狀態示意圖。 圖11係本發明之一較佳實施例之方法流程示意圖。 圖12係本發明又一較佳實施例之方法流程示意圖。FIG. 1 is a schematic block diagram of a system according to a preferred embodiment of the present invention. 2 is a schematic diagram of the system architecture of a preferred embodiment of the present invention. Fig. 3 is a perspective view showing a material box in a preferred embodiment of the present invention. FIG. 4 is an exploded perspective view showing a material box in a preferred embodiment of the present invention. FIG. 5 is a perspective view of a display positioning plate in a preferred embodiment of the present invention. FIG. 6 is a schematic view of a use state of a preferred embodiment of the present invention. FIG. 7 is a schematic view of a use state of a preferred embodiment of the present invention. FIG. 8 is a schematic view of a use state of a preferred embodiment of the present invention. FIG. 9 is a schematic view of a use state of a preferred embodiment of the present invention. FIG. 10 is a schematic view of a use state of a preferred embodiment of the present invention. FIG. 11 is a schematic flowchart of a method according to a preferred embodiment of the present invention. 12 is a schematic flowchart of a method according to another preferred embodiment of the present invention.
100‧‧‧用於自動倉儲之儲存及運送系統 100‧‧‧Storage and delivery system for automatic warehousing
10‧‧‧立體倉儲櫃 10‧‧‧Three-dimensional storage cabinet
13‧‧‧物料箱 13‧‧‧Material box
131‧‧‧感測定位結構 131‧‧‧sensory positioning structure
134‧‧‧感應標籤 134‧‧‧induction tag
20‧‧‧導引軌道組件 20‧‧‧Guide rail assembly
30‧‧‧垂直式升降存取料裝置 30‧‧‧Vertical lifting device
40‧‧‧自動輸送模組 40‧‧‧Automatic conveying module
50‧‧‧自動定位模組 50‧‧‧Automatic positioning module
51‧‧‧機械定位件 51‧‧‧Mechanical positioning parts
52‧‧‧感測處理單元 52‧‧‧sensor processing unit
60‧‧‧讀取模組 60‧‧‧Reading module
61‧‧‧光學讀取器 61‧‧‧ Optical Reader
62‧‧‧資訊讀取器 62‧‧‧Information reader
70‧‧‧自動夾取模組 70‧‧‧Automatic clamping module
80‧‧‧中央控制處理模組 80‧‧‧Central control processing module
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TW107125839A TWI663559B (en) | 2018-07-26 | 2018-07-26 | Storage and transportation system for automatic storage and positioning control method thereof |
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TWI663559B TWI663559B (en) | 2019-06-21 |
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TWI682885B (en) * | 2019-05-29 | 2020-01-21 | 張志陸 | Picking device for automatic storage system |
TWM583442U (en) * | 2019-05-29 | 2019-09-11 | 張志陸 | Material picking device for automated warehouse system |
TWI744708B (en) * | 2019-10-18 | 2021-11-01 | 張志陸 | Automatic storage system with light control for picking and storing materials and its control method |
CN112758569B (en) * | 2019-11-06 | 2022-07-12 | 江苏华章物流科技股份有限公司 | Caching device for storing articles in standardized mode |
TWI754914B (en) * | 2020-04-10 | 2022-02-11 | 張志陸 | Horizontal picking device for automatic storage system |
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US6977140B1 (en) * | 1998-09-29 | 2005-12-20 | Organ Recovery Systems, Inc. | Method for maintaining and/or restoring viability of organs |
JP6311579B2 (en) * | 2014-11-12 | 2018-04-18 | 株式会社ダイフク | Goods transport equipment |
US9682481B2 (en) * | 2015-10-26 | 2017-06-20 | X Development Llc | Communication of information regarding a robot using an optical identifier |
US10543988B2 (en) * | 2016-04-29 | 2020-01-28 | TricornTech Taiwan | Real-time mobile carrier system for facility monitoring and control |
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