TWI754914B - Horizontal picking device for automatic storage system - Google Patents
Horizontal picking device for automatic storage system Download PDFInfo
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- TWI754914B TWI754914B TW109112178A TW109112178A TWI754914B TW I754914 B TWI754914 B TW I754914B TW 109112178 A TW109112178 A TW 109112178A TW 109112178 A TW109112178 A TW 109112178A TW I754914 B TWI754914 B TW I754914B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
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Abstract
一種自動倉儲系統用的水平揀料裝置,包括第一輸送模組、第二輸送模組、第一物料箱、第二物料箱、夾取模組及控制單元。控制單元控制夾取模組移動至第一物料箱中並且夾取呈現水平狀態的物件,接著控制單元控制夾取模組將呈現水平狀態的物件移動至第二物料箱中,最後將物件放置在第二物料箱中。藉此,本發明能夠自動將第一物料箱中的呈現水平狀態的物件水平放置在第二物料箱中。再者,本發明能夠自動將第一物料箱或第二物料箱中的呈現水平狀態的物件取出,經由翻轉模組自動將物件翻轉成垂直狀態,然後自動放置在另一第二物料箱中。A horizontal picking device for an automatic storage system comprises a first conveying module, a second conveying module, a first material box, a second material box, a clamping module and a control unit. The control unit controls the gripping module to move to the first material box and grips the objects in a horizontal state, then the control unit controls the gripping module to move the objects in a horizontal state to the second material box, and finally places the objects in the horizontal state. in the second material box. Thereby, the present invention can automatically place the objects in the first material box horizontally in the second material box. Furthermore, the present invention can automatically take out the objects in the first material box or the second material box that are in a horizontal state, and automatically turn the objects into a vertical state through the inversion module, and then automatically place them in another second material box.
Description
本發明是涉及一種揀料裝置,尤其是一種自動倉儲系統用的水平揀料裝置。The invention relates to a picking device, in particular to a horizontal picking device for an automatic storage system.
倉儲管理對於許多行業來說相當重要。特別是對於物料種類繁多和物料存放量龐大的企業來說,如果能夠妥善地將物料分門別類,並且放置在適當的位置,可將倉儲空間發揮至最大效益,減少查找時間。Warehouse management is important for many industries. Especially for enterprises with a wide variety of materials and a large amount of material storage, if the materials can be properly classified and placed in appropriate locations, the storage space can be maximized and the search time can be reduced.
以表面黏著技術(又稱為SMT,Surface Mount Technology)為例,表面黏著技術是電子製造領域的基礎性產業,倉儲管理為表面黏著技術的製程中相當重要的一部分,主要包括入料、出料、退料、補料等步驟。Taking surface mount technology (also known as SMT, Surface Mount Technology) as an example, surface mount technology is a basic industry in the field of electronic manufacturing, and warehouse management is a very important part of the surface mount technology process, mainly including feeding and discharging. , material return, replenishment and other steps.
然而,現有的倉儲發料系統大多採用紙質料單和人工辨認查找的方法,工作效率低,錯誤率高,即時更新性差,對作業人員的作業技能要求很多,需要訓練較長時間的熟練人員才能有效地進行入料、出料等流程。However, most of the existing warehousing and distribution systems use paper bills of material and manual identification and search methods, which have low work efficiency, high error rate, and poor real-time update performance. They require a lot of operating skills of operators, and require skilled personnel to train for a long time. Effectively carry out the process of feeding and discharging.
進一步地說,為了能夠有效、準確地對物料進行分類存放,不同類型的物料存儲位置多為固定設置,為了熟練準確地進行入料、出料等流程操作,又進一步提高了對操作人員的技能要求。Furthermore, in order to be able to classify and store materials effectively and accurately, the storage locations of different types of materials are mostly fixed. Require.
再者,由於電子產品生產行業大批量多品種等特性,所用物料較多;若用人工進行物料管理和傳遞,則會存在查找困難,耗費時間的問題。因此,要考慮物料存儲和傳遞運輸的自動化,以縮短物料查找和獲取的時間,提高物流速度,提高生產效率。In addition, due to the characteristics of the electronic product production industry, such as large batches and multiple varieties, many materials are used; if the material management and delivery are carried out manually, it will be difficult to find and time-consuming. Therefore, it is necessary to consider the automation of material storage and delivery transportation to shorten the time for material search and acquisition, improve logistics speed, and improve production efficiency.
目前在市面上有一種用於自動倉儲的儲存及運送裝置可解決上述問題,其包含倉儲櫃、導軌、存取裝置、第一輸送模組、第二輸送模組及夾取模組。存取裝置從倉儲櫃的物料箱放置區將物料箱取出,然後藉由導軌引導將物件搬運至輸送模組,以完成取料的動作。存取裝置亦可從第一輸送模組上將物料箱取出,然後藉由導軌將物料箱搬運至倉儲櫃的物料箱放置區,以完成存料的動作。夾取模組夾取第一輸送模組上的某一物料箱中的多個物件放置在第二輸送模組上的某一物料箱中,以完成揀料的動作。At present, there is a storage and transport device for automatic storage on the market that can solve the above problems, which includes a storage cabinet, a guide rail, an access device, a first conveying module, a second conveying module and a clamping module. The access device takes out the material box from the material box placement area of the storage cabinet, and then guides the guide rail to transport the object to the conveying module to complete the reclaiming action. The access device can also take out the material box from the first conveying module, and then transport the material box to the material box placement area of the storage cabinet through the guide rail to complete the material storage action. The clamping module clamps a plurality of objects in a certain material box on the first conveying module and places them in a certain material box on the second conveying module, so as to complete the action of picking materials.
一般來說,物件可以垂直或水平放置在物料箱中。但是,習知的夾取裝置的夾具只能夠夾取垂直放置的物件,無法夾取水平放置的物件,從而產生以下兩種問題:In general, objects can be placed vertically or horizontally in a bin. However, the gripper of the conventional gripping device can only grip vertically placed objects, but cannot grip horizontally placed objects, resulting in the following two problems:
其一,在揀料時,如果使用者想要將第一輸送模組上的某一物料箱中的水平放置的物件水平放置在第二輸送模組上的某一物料箱中,必須仰賴人工作業才能夠達到目的,效率低。First, when picking materials, if the user wants to place a horizontally placed object in a certain material box on the first conveying module in a certain material box on the second conveying module, he must rely on manual labor. Only work can achieve its purpose, and the efficiency is low.
其二,有些物料箱放置區為垂直物料存放區,有些物料箱放置區為水平物料存放區。放置在垂直物料存放區的物料箱中的物件必須是垂直放置的,放置在水平物料存放區的物料箱中的物件必須是水平放置的。萬一第二輸送模組上的某一物料箱的物件是水平放置的,但卻被分配在垂直物料存放區,必須仰賴人工將第二輸送模組上的某一物料箱的水平放置的物件取出,人工翻轉成垂直,然後人工放置在垂直物料區中的某一物料箱中,效率低。Second, some material box placement areas are vertical material storage areas, and some material box placement areas are horizontal material storage areas. Items placed in material bins in vertical material storage areas must be placed vertically, and items placed in material boxes in horizontal material storage areas must be placed horizontally. In case the object of a material box on the second conveying module is placed horizontally, but it is allocated in the vertical material storage area, it must be manually placed in a material box on the second conveying module. Take it out, manually turn it into vertical, and then manually place it in a material box in the vertical material area, which is inefficient.
本發明的主要目的在於提供一種自動倉儲系統用的水平揀料裝置,能夠自動將其中一物料箱中的呈現水平狀態的單片物件或數片物件或整串物件水平放置在另一物料箱中,無須仰賴人工作業,效率高。The main purpose of the present invention is to provide a horizontal picking device for an automatic storage system, which can automatically place a single piece of objects, several pieces of objects or a whole string of objects in a horizontal state in one material box horizontally in another material box. , no need to rely on manual work, high efficiency.
本發明的另一目的在於提供一種自動倉儲系統用的水平揀料裝置,能夠自動將其中一物料箱中的呈現水平狀態的單片物件取出,自動翻轉成垂直狀態,然後自動放置在另一物料箱中,無須仰賴人工作業,效率高。Another object of the present invention is to provide a horizontal picking device for an automatic storage system, which can automatically take out a single object in a horizontal state in one of the material boxes, automatically turn it into a vertical state, and then automatically place it on another material In the box, there is no need to rely on manual work, and the efficiency is high.
本發明的又一目的在於提供一種自動倉儲系統用的水平揀料裝置,能夠夾住其中一物料箱中的呈現水平狀態的單片物件或數片物件或整串物件的外側壁和底面,所以在移動呈現水平狀態的單片物件或數片物件或整串物件時,相當穩固,不會晃動。Another object of the present invention is to provide a horizontal picking device for an automatic storage system, which can clamp the outer side wall and bottom surface of a single piece of objects or several pieces of objects or a whole string of objects in a horizontal state in one of the material boxes. When moving a single object or several objects or a whole string of objects in a horizontal state, it is quite stable and will not shake.
為了達成前述的目的,本發明提供一種自動倉儲系統用的水平揀料裝置,包括一第一輸送模組、一第二輸送模組、一第一物料箱、一第二物料箱、一夾取模組以及一控制單元。第一輸送模組具有一第一揀料區。第二輸送模組具有一第二揀料區。第一物料箱設置於第一揀料區,並且用以供呈現水平狀態的至少一物件水平放置於其中。第二物料箱設置於第一揀料區或第二揀料區。夾取模組靠近第一揀料區和第二揀料區。控制單元電性連接第一輸送模組、第二輸送模組及夾取模組。其中,控制單元先控制夾取模組移動至第一物料箱中,接著控制單元控制夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件,然後控制單元控制夾取模組將至少一物件從第一物料箱移動至第二物料箱中,最後控制單元控制夾取模組脫離至少一物件,使得至少一物件放置在第二物料箱中。In order to achieve the aforementioned purpose, the present invention provides a horizontal picking device for an automatic storage system, comprising a first conveying module, a second conveying module, a first material box, a second material box, a gripper module and a control unit. The first conveying module has a first picking area. The second conveying module has a second picking area. The first material box is arranged in the first picking area, and is used for at least one object in a horizontal state to be placed horizontally therein. The second material box is arranged in the first picking area or the second picking area. The gripping module is close to the first picking area and the second picking area. The control unit is electrically connected to the first conveying module, the second conveying module and the clamping module. The control unit first controls the gripping module to move into the first material box, then the control unit controls the gripping module to grip at least one object in the first material box that is in a horizontal state, and then the control unit controls the gripping module The at least one object is moved from the first material box to the second material box, and finally the control unit controls the clamping module to disengage the at least one object, so that the at least one object is placed in the second material box.
在一實施例中,夾取模組包括一基座、一機械手臂及複數個第一夾具,基座靠近第一揀料區和第二揀料區,機械手臂的一第一端設置於基座上,控制單元電性連接機械手臂,該等第一夾具設置於機械手臂的一第二端,並且靠近機械手臂的第二端的軸心,控制單元電性連接該等第一夾具,並且控制該等第一夾具移動於一第一位置與一第二位置之間;其中,在夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件之前,該等第一夾具位於第一位置;其中,當夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件時,控制單元先控制機械手臂移動至第一物料箱的上方,接著控制單元再控制機械手臂往下移動,使得該等第一夾具穿過第一物料箱中的呈現水平狀態的至少一物件的一中心孔,並且分別與第一物料箱中的呈現水平狀態的至少一物件的中心孔的一內側壁保持一段距離,然後控制單元控制該等第一夾具水平移動至第二位置,使得該等第一夾具夾住第一物料箱中的呈現水平狀態的至少一物件的中心孔的內側壁;以及其中,在夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件以後,控制單元先控制機械手臂往上移動,使得呈現水平狀態的至少一物件離開第一物料箱,接著控制單元再控制機械手臂移動至第二物料箱的上方,使得呈現水平狀態的至少一物件位於第二物料箱的上方,然後控制單元控制機械手臂往下移動,將呈現水平狀態的至少一物件移動至第二物料箱中,接著控制單元控制該等第一夾具水平移動至第一位置,使得該等第一夾具脫離呈現水平狀態的至少一物件的中心孔的內側壁,最後控制單元控制機械手臂往上移動,使得該等第一夾具穿過呈現水平狀態的至少一物件的中心孔,藉以將呈現水平狀態的至少一物件水平放置在第二物料箱中。In one embodiment, the clamping module includes a base, a robotic arm and a plurality of first clamps, the base is close to the first picking area and the second picking area, and a first end of the robotic arm is disposed on the base. On the seat, the control unit is electrically connected to the robotic arm, the first clamps are arranged at a second end of the robotic arm, and are close to the axis of the second end of the robotic arm, the control unit is electrically connected to the first clamps, and controls The first clamps move between a first position and a second position; wherein, before the clamping module clamps at least one object in a horizontal state in the first material box, the first clamps are located in the first position. a position; wherein, when the gripping module grips at least one object in a horizontal state in the first material box, the control unit first controls the robotic arm to move to the top of the first material box, and then the control unit controls the robotic arm to move to the top of the first material box. Move down, so that the first clamps pass through a central hole of at least one object in the first material box that is in a horizontal state, and are respectively connected to a center hole of at least one object in the first material box that is in a horizontal state. The inner side wall is kept at a distance, and then the control unit controls the first clamps to move horizontally to the second position, so that the first clamps clamp the inner side wall of the center hole of at least one object in the first material box that is in a horizontal state; And wherein, after the gripping module grips at least one object in a horizontal state in the first material box, the control unit first controls the robotic arm to move upward, so that the at least one object in a horizontal state leaves the first material box, and then The control unit then controls the robotic arm to move to the top of the second material box, so that at least one object in a horizontal state is located above the second material box, and then the control unit controls the robotic arm to move down to move the at least one object in a horizontal state. into the second material box, and then the control unit controls the first clamps to move horizontally to the first position, so that the first clamps are separated from the inner wall of the center hole of the at least one object in a horizontal state, and finally the control unit controls the robotic arm Moving upward, the first clamps pass through the central hole of the at least one object in the horizontal state, so as to place the at least one object in the horizontal state in the second material box horizontally.
在一實施例中,夾取模組更包括複數個第二夾具,該等第二夾具設置於機械手臂的第二端,並且靠近機械手臂的外側,控制單元電性連接該等第二夾具,並且控制該等第二夾具移動於一第三位置與一第四位置之間;其中,在夾取模組夾取呈現水平狀態的至少一物件之前,該等第二夾具位於第三位置;其中,當夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件時,控制單元先控制機械手臂移動至第一物料箱的上方,接著控制單元控制機械手臂往下移動,使得該等第二夾具通過第一物料箱中的呈現水平狀態的至少一物件的一外側壁的外側,並且分別與第一物料箱中的呈現水平狀態的至少一物件的外側壁保持一段距離,然後控制單元控制該等第二夾具水平移動至第四位置,使得該等第二夾具夾住第一物料箱中的呈現水平狀態的至少一物件的外側壁;以及其中,在夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件以後,控制單元先控制機械手臂往上移動,使得呈現水平狀態的至少一物件位於第二物料箱的上方,接著控制單元控制機械手臂移動至第二物料箱的上方,然後控制單元控制機械手臂往下移動,將呈現水平狀態的至少一物件移動至第二物料箱中,接著控制單元控制該等第二夾具水平移動至第三位置,使得該等第二夾具脫離呈現水平狀態的至少一物件的外側壁,最後控制單元控制機械手臂往上移動,使得該等第二夾具通過呈現水平狀態的至少一物件的外側壁的外側,藉以將呈現水平狀態的至少一物件水平放置在第二物料箱中。 In one embodiment, the clamping module further includes a plurality of second clamps, the second clamps are arranged at the second end of the robotic arm, and are close to the outside of the robotic arm, and the control unit is electrically connected to the second clamps, and control the second clamps to move between a third position and a fourth position; wherein, before the clamping module clamps at least one object in a horizontal state, the second clamps are located at the third position; wherein , when the gripping module grips at least one object in a horizontal state in the first material box, the control unit first controls the robotic arm to move to the top of the first material box, and then the control unit controls the robotic arm to move down, so that the Wait for the second fixture to pass through the outer side of an outer side wall of at least one object in the first material box in a horizontal state, and keep a distance from the outer side wall of at least one object in the first material box in a horizontal state, and then control the The unit controls the second clamps to move horizontally to a fourth position, so that the second clamps clamp the outer side wall of at least one object in the first material box that is in a horizontal state; and wherein the clamping module clamps the first object. After at least one object in a horizontal state in a material box, the control unit first controls the robot arm to move upward, so that the at least one object in a horizontal state is located above the second material box, and then the control unit controls the robot arm to move to the second material box. Above the material box, and then the control unit controls the robotic arm to move down to move at least one object in a horizontal state into the second material box, and then the control unit controls the second clamps to move horizontally to the third position, so that the The second clamps are separated from the outer side wall of the at least one object in the horizontal state, and finally the control unit controls the robotic arm to move upward, so that the second clamps pass through the outer side of the outer side wall of the at least one object in the horizontal state, so as to be in the horizontal state. At least one of the objects is placed horizontally in the second material box.
較佳地,各第二夾具包括一第二移動夾桿及一第二鉤部,第二移動夾桿設置於機械手臂的第二端,並且靠近機械手臂的外側,第二鉤部凸設第二移動夾桿的一內側壁,控制單元電性連接第二移動夾桿,並且控制第二移動夾桿移動於一第三位置與一第四位置之間;其中,當夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件時,該等第二夾具的第二移動夾桿夾住第一物料箱中的呈現水平狀態的至少一物件的外側壁,同時該等第二夾具的第二鉤部抵靠於第一物料箱中的呈現水平狀態的至少一物件的底面。Preferably, each second clamp includes a second movable clamp rod and a second hook portion, the second movable clamp rod is disposed at the second end of the mechanical arm, and is close to the outer side of the mechanical arm, and the second hook portion protrudes from the second hook portion. Two inner side walls of the movable clamping rod, the control unit is electrically connected to the second movable clamping rod, and controls the second movable clamping rod to move between a third position and a fourth position; wherein, when the clamping module clamps When at least one object in the first material box is in a horizontal state, the second moving clamp bars of the second clamps clamp the outer side wall of at least one object in the first material box in a horizontal state, while the second The second hook portion of the clamp abuts against the bottom surface of at least one object in the first material box that is in a horizontal state.
較佳地,該等第二夾具的第二鉤部的延伸方向相異。Preferably, the extending directions of the second hooks of the second clamps are different.
較佳地,各第二夾具的第二鉤部位於各第二夾具的第二移動夾桿的底端。Preferably, the second hook portion of each second clamp is located at the bottom end of the second moving clamp rod of each second clamp.
在一實施例中,所述的自動倉儲系統用的水平揀料裝置更包括一翻轉模組,靠近夾取模組,並且電性連接控制單元;其中,控制單元先控制夾取模組移動至第一物料箱中,接著控制單元再控制夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件,然後控制單元控制夾取模組將呈現水平狀態的至少一物件移動至翻轉模組中;其中,控制單元控制翻轉模組將呈現水平狀態的至少一物件從水平狀態翻轉成垂直狀態;以及其中,控制單元控制夾取模組移動至翻轉模組,接著控制單元控制夾取模組夾取翻轉模組中的呈現垂直狀態的至少一物件,然後控制單元控制夾取模組將呈現垂直狀態的至少一物件從翻轉模組移動至第二物料箱中,最後控制單元控制夾取模組脫離呈現垂直狀態的至少一物件,使得呈現垂直狀態的至少一物件垂直放置在第二物料箱中。In one embodiment, the horizontal picking device for the automatic storage system further includes a flipping module, which is close to the gripping module and is electrically connected to the control unit; wherein, the control unit first controls the gripping module to move to the In the first material box, the control unit then controls the gripping module to grip at least one object in a horizontal state in the first material box, and then the control unit controls the gripping module to move the at least one object in a horizontal state to an inverted state. In the module; wherein, the control unit controls the flipping module to flip at least one object in a horizontal state from a horizontal state to a vertical state; and wherein, the control unit controls the gripping module to move to the flipping module, and then the control unit controls the gripping module The module clamps at least one object in the vertical state in the flipping module, and then the control unit controls the clamping module to move the at least one object in the vertical state from the flipping module to the second material box, and finally the control unit controls the clip The taking module is separated from the at least one object in the vertical state, so that the at least one object in the vertical state is vertically placed in the second material box.
較佳地,夾取模組包括一基座、一機械手臂及複數個第一夾具,基座靠近第一揀料區和第二揀料區,翻轉模組靠近基座,機械手臂的一第一端設置於基座上,控制單元電性連接機械手臂,該等第一夾具設置於機械手臂的一第二端,並且靠近機械手臂的第二端的軸心,控制單元電性連接該等第一夾具,並且控制該等第一夾具移動於一第一位置與一第二位置之間;其中,在夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件之前,該等第一夾具位於第一位置;其中,當夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件時,控制單元先控制機械手臂移動至第一物料箱的上方,接著控制單元控制機械手臂往下移動,使得該等第一夾具穿過第一物料箱中的呈現水平狀態的至少一物件的一中心孔,並且分別與第一物料箱中的呈現水平狀態的至少一物件的中心孔的一內側壁保持一段距離,然後控制單元控制該等第一夾具水平移動至第二位置,使得該等第一夾具夾住第一物料箱中的呈現水平狀態的至少一物件的中心孔的內側壁;其中,在夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件以後,控制單元先控制機械手臂往上移動,接著控制單元控制機械手臂移動至翻轉模組,將呈現水平狀態的至少一物件移動至翻轉模組中,接著控制單元控制該等第一夾具水平移動至第一位置,使得該等第一夾具脫離呈現水平狀態的至少一物件的中心孔的內側壁,最後控制單元控制機械手臂往上移動,使得該等第一夾具穿過呈現水平狀態的至少一物件的中心孔,藉以將呈現水平狀態的至少一物件水平放置在翻轉模組中;其中,控制單元控制翻轉模組將呈現水平狀態的至少一物件從水平狀態翻轉成垂直狀態;其中,在夾取模組夾取翻轉模組中的呈現垂直狀態的至少一物件之前,該等第一夾具位於第二位置;其中,當夾取模組夾取翻轉模組中的呈現垂直狀態的至少一物件時,控制單元先控制機械手臂移動至翻轉模組的上方,接著控制單元控制機械手臂往下移動,使得該等第一夾具通過翻轉模組中的呈現垂直狀態的至少一物件的二表面的外側,並且分別與翻轉模組中的呈現垂直狀態的至少一物件的二表面保持一段距離,然後控制單元控制該等第一夾具水平移動至第一位置,使得該等第一夾具夾住翻轉模組中的呈現垂直狀態的至少一物件的二表面;以及其中,在夾取模組夾取翻轉模組中的呈現垂直狀態的至少一物件以後,控制單元先控制機械手臂往上移動,使得呈現垂直狀態的至少一物件離開翻轉模組,接著控制單元控制機械手臂移動至第二物料箱的上方,使得呈現垂直狀態的至少一物件位於第二物料箱的上方,然後控制單元控制機械手臂往下移動,將呈現垂直狀態的至少一物件移動至第二物料箱中,接著控制單元控制該等第一夾具水平移動至第二位置,使得該等第一夾具脫離呈現垂直狀態的至少一物件的二表面,最後控制單元控制機械手臂往上移動,藉以將呈現垂直狀態的至少一物件垂直放置在第二物料箱中。Preferably, the clamping module includes a base, a robotic arm and a plurality of first clamps, the base is close to the first picking area and the second picking area, the flipping module is close to the base, and a first One end is arranged on the base, the control unit is electrically connected to the robotic arm, the first clamps are arranged at a second end of the robotic arm, and are close to the axis of the second end of the robotic arm, and the control unit is electrically connected to the first clamps. a clamp, and controls the first clamps to move between a first position and a second position; wherein, before the clamping module clamps at least one object in a horizontal state in the first material box, the The first clamp is located at the first position; wherein, when the clamping module clamps at least one object in the first material box that is in a horizontal state, the control unit first controls the robotic arm to move to the top of the first material box, and then the control unit Control the robotic arm to move down, so that the first clamps pass through a central hole of at least one object in the first material box that is in a horizontal state, and are respectively connected with the at least one object in the first material box that is in a horizontal state. An inner side wall of the center hole is kept at a distance, and then the control unit controls the first clamps to move horizontally to the second position, so that the first clamps clamp the center hole of at least one object in the first material box that is in a horizontal state The inner side wall of the ; wherein, after the gripping module grips at least one object in a horizontal state in the first material box, the control unit first controls the robotic arm to move upward, and then the control unit controls the robotic arm to move to the turning module, Move the at least one object in the horizontal state into the flipping module, and then the control unit controls the first clamps to move horizontally to the first position, so that the first clamps are separated from the center hole of the at least one object in the horizontal state. the side wall, and finally the control unit controls the robotic arm to move upward, so that the first clamps pass through the central hole of the at least one object in the horizontal state, so as to place the at least one object in the horizontal state horizontally in the turning module; wherein, The control unit controls the flipping module to flip at least one object in a horizontal state from a horizontal state to a vertical state; wherein, before the clamping module clamps at least one object in the vertical state in the flipping module, the first clamps is located at the second position; wherein, when the gripping module grips at least one object in a vertical state in the flipping module, the control unit first controls the robotic arm to move to the top of the flipping module, and then the control unit controls the robotic arm to go down Move, so that these first clamps pass through the outside of the two surfaces of the at least one object in the vertical state in the flipping module, and keep a distance from the two surfaces of the at least one object in the vertical state in the flipping module, and then The control unit controls the first clamps to move horizontally to the first position, so that the first clamps clamp the two surfaces of at least one object in the vertical state in the flipping module; and wherein the flipping module is clamped in the clamping module After at least one object in the vertical state in the module, the control unit first controls the robotic arm to move upward, so that the at least one object in the vertical state leaves the flipping module, and then the control unit controls the robotic arm to move to the top of the second material box , At least one object in a vertical state is located above the second material box, and then the control unit controls the robotic arm to move down, and moves the at least one object in a vertical state into the second material box, and then the control unit controls the first The clamps are moved horizontally to the second position, so that the first clamps are separated from the two surfaces of the at least one object in a vertical state, and finally the control unit controls the robotic arm to move up, so as to place the at least one object in a vertical state vertically on the second surface. in the material box.
較佳地,翻轉模組包含一固定部、一翻轉部及一驅動機構,固定部靠近基座,翻轉部設置於固定部,並且具有一容槽,驅動機構設置於固定部,連接翻轉部,並且驅動翻轉部相對固定部旋轉於一水平位置與一垂直位置之間,控制單元電性連接驅動機構;以及其中,控制單元控制夾取模組將呈現水平狀態的至少一物件移動進入位於水平位置的翻轉部的容槽中,控制單元控制驅動機構驅動翻轉部移動至垂直位置,從而呈現水平狀態的至少一物件從水平狀態翻轉成垂直狀態。Preferably, the overturning module comprises a fixing part, a turning part and a driving mechanism. The fixing part is close to the base; and the turning portion is driven to rotate relative to the fixing portion between a horizontal position and a vertical position, and the control unit is electrically connected to the driving mechanism; and wherein the control unit controls the gripping module to move at least one object in a horizontal state into a horizontal position In the receptacle of the inversion portion, the control unit controls the drive mechanism to drive the inversion portion to move to a vertical position, so that at least one object in a horizontal state is turned from a horizontal state to a vertical state.
較佳地,所述的自動倉儲系統用的水平揀料裝置更包括一光學讀取器,設置於夾取模組上,並且電性連接控制單元;其中,當控制單元控制機械手臂移動至第一物料箱的上方時,光學讀取器光學讀取第一物料箱中的呈現水平狀態的至少一物件的中心孔,以獲得一光學定位訊號及一物件堆疊高度訊號並且傳送至控制單元,控制單元依據光學定位訊號計算出第一物料箱中的呈現水平狀態的至少一物件的中心孔的正確方位,接著控制單元依據所計算出的正確方位控制機械手臂微調其第二端的水平位置,使得該等第一夾具精準地對準第一物料箱中的呈現水平狀態的至少一物件的中心孔;以及其中,當控制單元控制機械手臂移動至第二物料箱的上方時,光學讀取器光學讀取第二物料箱,以獲得一深度訊號並且傳送至控制單元,控制單元比對物料堆疊高度訊號和深度訊號的差異計算出一物件移動數量,控制單元依據物件移動數量持續控制機械手臂從第一物料箱中移動複數片呈現水平狀態的物件至第二物料箱中,當第二物料箱中的複數呈現水平狀態的物件的高度與物料堆疊高度訊號相符時,控制單元控制機械手臂停止運作。Preferably, the horizontal picking device for the automatic storage system further includes an optical reader, which is arranged on the clamping module and is electrically connected to the control unit; wherein, when the control unit controls the robotic arm to move to the first When above a material box, the optical reader optically reads the center hole of at least one object in the first material box that is in a horizontal state to obtain an optical positioning signal and an object stacking height signal and transmit them to the control unit. The unit calculates the correct orientation of the center hole of at least one object in a horizontal state in the first material box according to the optical positioning signal, and then the control unit controls the robotic arm to fine-tune the horizontal position of the second end according to the calculated correct orientation, so that the Waiting for the first fixture to accurately align the center hole of at least one object in the first material box that is in a horizontal state; and wherein, when the control unit controls the robotic arm to move above the second material box, the optical reader optically reads Take the second material box to obtain a depth signal and send it to the control unit. The control unit compares the difference between the height signal and the depth signal of the material stack to calculate the moving quantity of an object. A plurality of horizontal objects are moved from the material box to the second material box. When the height of the plurality of horizontal objects in the second material box is consistent with the material stacking height signal, the control unit controls the robotic arm to stop operating.
本發明的功效在於,本發明能夠自動將第一物料箱中的呈現水平狀態的單片物件或數片物件或整串物件水平放置在第二物料箱中,無須仰賴人工作業,效率高。The effect of the present invention is that the present invention can automatically place a single piece, several pieces or a whole string of objects in a horizontal state in the first material box horizontally in the second material box, without relying on manual operation and high efficiency.
再者,本發明能夠自動將第一物料箱或第二物料箱中的呈現水平狀態的單片物件取出,經由翻轉模組自動將呈現水平狀態的單片物件翻轉成垂直狀態,然後自動放置在另一第二物料箱中,無須仰賴人工作業,效率高。Furthermore, the present invention can automatically take out the single-piece object in the horizontal state in the first material box or the second material box, and automatically turn the single-piece object in the horizontal state into a vertical state through the flipping module, and then automatically place it in the horizontal state. In the other second material box, there is no need to rely on manual operation, and the efficiency is high.
此外,本發明能夠藉由該等第二夾具夾住第一物料箱中的呈現水平狀態的單片物件或數片物件或整串物件的外側壁和底面,所以在移動呈現水平狀態的單片物件或數片物件或整串物件時,相當穩固,不會晃動。In addition, the present invention can clamp the outer side wall and bottom surface of a single piece or several pieces of objects or a whole string of objects in the first material box in a horizontal state by the second clamps, so the single piece in a horizontal state can be moved when moving. When an object or several pieces of objects or a whole string of objects are used, it is quite stable and will not shake.
以下配合圖式及元件符號對本發明的實施方式做更詳細的說明,俾使熟習該項技藝者在研讀本說明書後能據以實施。The embodiments of the present invention will be described in more detail below with reference to the drawings and component symbols, so that those skilled in the art can implement them after studying the description.
請參閱圖1,圖1為包含本發明的第一實施例的自動倉儲系統100的整體運作示意圖。本發明提供一種自動倉儲系統用的水平揀料裝置1,為一自動倉儲系統100的一部分,自動倉儲系統100還包含複數倉儲櫃101。具體來說,自動倉儲系統100包含複數倉儲櫃101、複數導軌102、複數存取裝置103以及複數自動倉儲系統用的揀料裝置1。Please refer to FIG. 1 . FIG. 1 is a schematic diagram of the overall operation of the
該等倉儲櫃101間隔設置於一倉儲空間中,並且包含複數層物料箱放置區1011。該複數層物料箱放置區1011用以供複數物料箱104存放,每一層物料箱放置區1011可供數個物料箱104排成一排。相鄰的二倉儲櫃101之間具有一移動空間1012。換言之,該等倉儲櫃101為立式櫃體。物料箱放置區1011包含一水平物料存放區和一垂直物料存放區。The
該等導軌102分別設於該等移動空間1012的地面,環繞該等倉儲櫃101的外周側,並且互相連接而形成一個導引系統。The guide rails 102 are respectively disposed on the ground of the moving
各存取裝置103包含一滑座1031、一立桿1032以及一搬運組件1033,滑座1031滑設於其中一導軌102上,立桿1032設於滑座1031的頂部。搬運組件1033包含一動力部(圖未示)、二垂直移動部10331、一承載平台10332以及一水平移動部10333,動力部設於滑座1031,該二垂直移動部10331設於立桿1032的一側並且電性連接動力部,承載平台10332設於垂直移動部10331,水平移動部10333設於承載平台10332並且電性連接動力部。Each
以下將簡單說明自動倉儲系統100的取料程序。首先,滑座1031帶著立桿1032和搬運組件1033沿著其中一導軌102移動,並且停留在一特定位置上。其次,動力部驅動該二垂直移動部10331帶著承載平台10332沿著立桿1032上升至其中一倉儲櫃101的某一層物料箱放置區1011。接著,動力部驅動水平移動部10333從承載平台10332往某一層物料箱放置區1011的方向平移至一物料箱104的底部。然後,動力部驅動水平移動部10333往承載平台10332的方向平移至初始位置。再來,動力部驅動垂直移動部10331帶著承載平台10332沿著立桿1032下降。又,滑座1031帶著立桿1032和搬運組件1033沿著其中一導軌102移動至自動倉儲系統用的揀料裝置1的一側。最後,動力部驅動水平移動部10333從承載平台10332往自動倉儲系統用的揀料裝置1平移,藉以將物料箱104搬運至其中一自動倉儲系統用的揀料裝置1上。The picking procedure of the
自動倉儲系統100的取料程序反過來運作即為自動倉儲系統100的存料程序。The reverse operation of the picking procedure of the
請參閱圖1至圖3,分別為包含本發明的第一實施例的自動倉儲系統的整體運作示意圖、本發明的第一實施例的立體圖和結構示意圖。本發明的自動倉儲系統用的水平揀料裝置1包括一第一輸送模組10、一第二輸送模組20、一第一物料箱31、一第二物料箱41、一夾取模組50、一光學讀取器60以及一控制單元70。Please refer to FIG. 1 to FIG. 3 , which are a schematic diagram of the overall operation of the automatic storage system including the first embodiment of the present invention, a perspective view and a schematic structural diagram of the first embodiment of the present invention, respectively. The
第一輸送模組10包含一第一架體11及一第一輸送部12,第一架體11設置於其中一倉儲櫃101的一側,並且相隔一段距離,第一輸送部12設置於第一架體11上,並且電性連接控制單元70,第一輸送部12的某一處界定為一第一揀料區13。複數自動倉儲系統用的揀料裝置1的複數第一輸送模組10彼此頭尾相接而形成一第一輸送系統。The first conveying
在本實施例中,第一輸送部12包含複數第一定位輸送單元121,該等第一定位輸送單元121設置於第一架體11上,並且電性連接控制單元70,部分第一定位輸送單元121共同界定出第一揀料區13。In the present embodiment, the first conveying
在其他實施例中,第一輸送部12為一第一輸送帶(圖未示),第一輸送帶可移動地設置於第一架體11,並且電性連接控制單元70,第一輸送帶的某一處界定為第一揀料區13。In other embodiments, the first conveying
第二輸送模組20包含一第二架體21及一第二輸送部22,第二架體21設置於第一輸送模組10遠離其中一倉儲櫃101的一側,第二輸送部22設置於第二架體21上,並且電性連接控制單元70,第二輸送部22的某一處界定為第二揀料區23。複數自動倉儲系統用的揀料裝置1的複數第二輸送模組20彼此頭尾相接而形成一第二輸送系統。The second conveying
在本實施例中,第二輸送部22包含複數第二定位輸送單元221,該等第二定位輸送單元221設置於第二架體21上,並且電性連接控制單元70,部分第二定位輸送單元221共同界定出第二揀料區23。In this embodiment, the second conveying
在其他實施例中,第二輸送部22為一第二輸送帶(圖未示),第二輸送帶可移動地設置於第二架體21,並且電性連接控制單元70,第二輸送帶的某一處界定為第二揀料區23。In other embodiments, the second conveying
存取裝置103從倉儲櫃101的物料箱放置區1011的水平物料存放區取出一物料箱,並且將取出的物料箱搬運至第一輸送部12上。控制單元70控制第一輸送部12運作,第一輸送部12將取出的物料箱水平移動至第一揀料區13。因此,取出的物料箱被界定為第一物料箱31,設置於第一揀料區13,並且用以供呈現水平狀態的多個物件105水平放置於其中。The
請參閱圖4A,圖4A為用以供用呈現水平狀態的物件水平放置的第一物料箱31和第二物料箱41的示意圖。在本實施例中,第一物料箱31包含一箱體331及複數隔板332。箱體331包含二側壁3311、二端壁3312及一底壁,該等側壁3311彼此平行且位於箱體331的相對二側,該等端壁3312彼此平行且位於箱體331的相對二端,底壁位於箱體331的底端,該等側壁3311、該等端壁3312和底壁彼此相接並且共同圍構一容置槽。該等隔板332間隔設置於容置槽中,並且與該等端壁3312平行。各端壁3312的內側面凸設複數定位柱333,各隔板332的外側面和內側面分別凸設複數定位柱333。各端壁3312的內側面的其中二定位柱333和各隔板332的外側面的其中二定位柱333之間的空間界定為一水平定位區334,相鄰的二隔板332的內側面的其中四定位柱333之間的空間界定為一水平定位區334。呈現水平狀態的多個物件105分別水平放置在該等水平定位區334中,該等定位柱333抵住呈現水平狀態的該等物件105的外側壁。所述物件105為SMT專用的物料盤,然不以此為限。Please refer to FIG. 4A . FIG. 4A is a schematic diagram of the
請參閱圖4B,圖4B為用以供用呈現水平狀態的物件水平放置的第一物料箱31和第二物料箱41的第二種態樣的示意圖。在其他實施例中,第一物料箱31亦可僅包含箱體331,不包含隔板332,容置槽只能夠容納一疊物件105。Please refer to FIG. 4B . FIG. 4B is a schematic diagram of a second aspect of the
存取裝置103從倉儲櫃101的物料箱放置區1011的水平物料存放區取出一物料箱,並且將取出的物料箱搬運至第一輸送部12或第二輸送部22上,此物料箱為空箱,並未放置任何物件105。控制單元70控制第一輸送部12或第二輸送部22運作,第一輸送部12或第二輸送部22將取出的物料箱水平移動至第一揀料區13或第二揀料區23。因此,取出的物料箱被界定為第二物料箱41,設置於第一揀料區13或第二揀料區23,並且和第一物料箱31的結構完全相同。圖1及圖2所示的第二物料箱41設置於第二揀料區23。The
夾取模組50包括一基座51、一機械手臂52及二第一夾具53。基座51設置於第一架體11和第二架體21之間,並且靠近第一揀料區13和第二揀料區23。機械手臂52為一多軸式機械手臂,其第一端設置於基座51上,一螺桿521可旋轉地設於多軸式的機械手臂52的第二端,貫穿其頂部和底部,並且電性連接控制單元70。該等第一夾具53設置於螺桿521B的底端,靠近機械手臂52的第二端的軸心,並且電性連接控制單元70。控制單元70控制該等第一夾具53移動於一第一位置與一第二位置之間。The
光學讀取器60設置於夾取模組50的機械手臂52的第二端上,並且電性連接控制單元70。較佳地,光學讀取器60包含一光線發射部61及一光線接收部62,光線發射部61及光線接收部62分別電性連接控制單元80。The
請參閱圖5A至圖5E,圖5A至圖5E為本發明的第一實施例對單片物件105進行揀料的示意圖。以下將配合圖5A至圖5E說明本發明的第一實施例對單片物件105進行揀料。Please refer to FIGS. 5A to 5E . FIGS. 5A to 5E are schematic diagrams of picking a single piece of
如圖5A所示,在夾取模組50夾取呈現水平狀態的單片物件105之前,該等第一夾具53位於第一位置。當夾取模組50夾取第一物料箱31中的呈現水平狀態的單片物件105時,控制單元70先控制機械手臂52移動至第一物料箱31的上方,接著光學讀取器60的光線發射部61發射光線,光線照射到第一物料箱31中的呈現水平狀態的單片物件105的一中心孔1051的周圍,並且反射回到光線接收部62,以獲得一光學定位訊號及一物件堆疊高度訊號並且傳送至控制單元70。控制單元70依據光學定位訊號計算出第一物料箱31中的呈現水平狀態的單片物件105的中心孔1051的正確方位,接著控制單元70依據所計算出的正確方位控制機械手臂52微調其第二端的水平位置,使得該等第一夾具53精準地對準第一物料箱31中的呈現水平狀態的單片物件105的中心孔1051。As shown in FIG. 5A , before the
如圖5B所示,控制單元70控制螺桿521往下移動,使得該等第一夾具53穿過第一物料箱31中的呈現水平狀態的單片物件105的一中心孔1051,並且分別與第一物料箱31中的呈現水平狀態的單片物件105的中心孔1051的內側壁保持一段距離。As shown in FIG. 5B , the
如圖5C所示,控制單元70控制該等第一夾具53水平移動至第二位置,使得該等第一夾具53夾住第一物料箱31中的呈現水平狀態的單片物件105的中心孔1051的內側壁。在夾取模組50夾取第一物料箱31中的呈現水平狀態的單片物件105以後,如圖5C所示,控制單元70先控制螺桿521往上移動,使得呈現水平狀態的單片物件105離開第一物料箱31,接著如圖5D所示,控制單元70再控制機械手臂52移動至第二物料箱41的上方,使得呈現水平狀態的單片物件105位於第二物料箱41的上方。As shown in FIG. 5C , the
當控制單元70控制機械手臂52移動至第二物料箱41的上方時,光學讀取器60的光線發射部61發射光線,光線照射到第二物料箱41的底部或已存放於第二物料箱41中的呈現水平狀態的物件105的最上層者的頂部,並且反射回到光學接收部62,以獲得一深度訊號並且傳送至控制單元70。控制單元70比對物件堆疊高度訊號和深度訊號的差異計算出一物件移動數量。所述深度訊號是指第二物料箱41的頂部至底部或已存放於第二物料箱41中的呈現水平狀態的物件105的最上層者的頂部之間的距離。When the
如圖5E所示,控制單元70控制螺桿521往下移動,將呈現水平狀態的單片物件105移動至第二物料箱41中。As shown in FIG. 5E , the
控制單元70控制該等第一夾具53水平移動至第一位置,使得該等第一夾具53脫離呈現水平狀態的單片物件105的中心孔1051的內側壁。最後,控制單元70控制螺桿521往上移動,使得該等第一夾具53穿過呈現水平狀態的單片物件105的中心孔1051,藉以將呈現水平狀態的單片物件105水平放置在第二物料箱41的水平定位區334中。The
控制單元70依據物件移動數量持續控制機械手臂52從第一物料箱31中移動複數片呈現水平狀態的單片物件105至第二物料箱41中。具體來說,第二物料箱41中的呈現水平狀態的物件105的數量每增加一片,光學讀取器60就會更新深度訊號,控制單元70依據更新的深度訊號對物件移動數量進行扣除,直至物件移動數量扣除至零為止。當控制單元70將物件移動數量扣除至零時,代表第二物料箱41中的複數呈現水平狀態的物件105的高度與物料堆疊高度訊號相符,控制單元70控制機械手臂52停止運作。請參閱圖6,圖6為本發明的第一實施例對數片物件105進行揀料的示意圖。第一實施例亦可用以對數片物件105進行揀料。所述數片物件105是指同一疊物件105中的兩片到五片物件105。第一實施例對數片物件105進行揀料的過程與對單片物件105進行揀料的過程,差異在於:其一,當夾取模組50夾取呈現水平狀態的數片物件105時,該等第一夾具53穿過第一物料箱31中的呈現水平狀態的數片物件105的中心孔1051;其二,控制單元70控制該等第一夾具53A水平移動至第二位置,使得該等第一夾具53A夾住第一物料箱31中的呈現水平狀態的數片物件105的中心孔1051的內側壁。除了上述二點差異之外,第一實施例對數片物件105進行揀料的其餘過程皆與第一實施例對單片物件105進行揀料的過程完全相同。The
藉此,本發明能夠自動將第一物料箱31中的呈現水平狀態的單片物件105或數片物件105水平放置在第二物料箱41中,無須仰賴人工作業,效率高。In this way, the present invention can automatically place a single piece of
如圖1至圖3所示,本發明的自動倉儲系統用的水平揀料裝置1更包括一翻轉模組80,翻轉模組80包含一固定部81、一翻轉部82及一驅動機構83。固定部81設置於第一輸送模組10與第二輸送模組20之間,並且靠近夾取模組50的基座51。翻轉部82設置於固定部81,並且具有一容槽821,驅動機構83設置於固定部81連接翻轉部82,並且驅動翻轉部82相對固定部81旋轉餘一水平位置與一垂直位置之間,控制單元70電性連接驅動機構83。As shown in FIG. 1 to FIG. 3 , the
復請參閱圖1及圖2,存取裝置103從倉儲櫃101的物料箱放置區1011的垂直物料存放區取出一物料箱,並且將取出的物料箱搬運至第一輸送部12或第二輸送部22上,此物料箱為空箱,並未放置任何物件105。控制單元70控制第一輸送部12或第二輸送部22運作,第一輸送部12或第二輸送部22將取出的物料箱水平移動至第一揀料區13或第二揀料區23。因此,取出的物料箱被界定為第二物料箱42,設置於第一揀料區13或第二揀料區23,並且結構與第一物料箱31和第二物料箱41的結構完全不同。圖1及圖2的第二物料箱42設置於第二揀料區23中。1 and 2 again, the
請參閱圖7,圖7為用以供用呈現垂直狀態的物件垂直放置的第二物料箱42的示意圖。第二物料箱42的結構和第一物料箱31以及第二物料箱41的結構差別在於:該等隔板332將容置槽分隔成二垂直定位區421;值得一提,本實施例也可應用於無隔開的物料箱。Please refer to FIG. 7 . FIG. 7 is a schematic diagram of the
請參閱圖8A至圖8C,圖8A至圖8C為本發明的第一實施例對單片物件105進行翻轉及揀料的示意圖。以下將配合圖8A至圖8C說明本發明的第一實施例對單片物件105進行翻轉及揀料。Please refer to FIGS. 8A to 8C . FIGS. 8A to 8C are schematic diagrams of flipping and picking a single piece of
如圖8A所示,控制單元70先控制夾取模組50移動至第一物料箱31中,接著控制單元70再控制夾取模組50夾取第一物料箱31中的呈現水平狀態的單片物件105,然後控制單元70控制夾取模組50將呈現水平狀態的單片物件105移動進入位於水平位置的翻轉部82的容槽821中。夾取模組50夾取、移動和放置呈現水平狀態的單片物件105的動作細節如前所述,差別僅在於,呈現水平狀態的單片物件105改成水平放置在翻轉部82的容槽821中,而不是第二物料箱41中。As shown in FIG. 8A , the
如圖8B所示,控制單元70控制驅動機構83驅動翻轉部82移動至垂直位置,從而呈現水平狀態的單片物件105從水平狀態翻轉成垂直狀態。As shown in FIG. 8B , the
如圖8C所示,在夾取模組50夾取呈現垂直狀態的單片物件105之前,該等第一夾具53位於第二位置。當夾取模組50夾取翻轉部82中的呈現垂直狀態的單片物件105時,控制單元70先控制機械手臂52移動至翻轉部82的上方,接著該控制單元再控制螺桿521往下移動,使得該等第一夾具53通過翻轉部82中的呈現垂直狀態的單片物件105的二表面的外側,並且分別與翻轉部82中的呈現垂直狀態的單片物件105的二表面保持一段距離,然後控制單元70控制該等第一夾具53水平移動至第一位置,使得該等第一夾具53夾住翻轉部82中的呈現垂直狀態的單片物件105的二表面。在夾取模組50夾取翻轉部82中的呈現垂直狀態的單片物件105以後,控制單元70先控制螺桿521往上移動,使得呈現垂直狀態的單片物件105離開翻轉部82,接著控制單元70控制機械手臂52移動至第二物料箱42的上方,使得呈現垂直狀態的單片物件105位於第二物料箱42的上方,然後控制單元70控制螺桿521往下移動,將呈現垂直狀態的單片物件105移動至第二物料箱42中。接著,控制單元70控制該等第一夾具53水平移動至第二位置,使得該等第一夾具53脫離呈現垂直狀態的單片物件105的二表面。最後,控制單元70控制螺桿521往上移動,藉以將呈現垂直狀態的單片物件105垂直放置在第二物料箱42的垂直定位區421中。As shown in FIG. 8C , before the
本發明亦可透過上述運作模式從第二物料箱41將呈現水平狀態的單片物件105取出,然後進行翻轉及揀料,再將呈現垂直狀態的單片物件105垂直放置在第二物料箱42的垂直定位區421中。In the present invention, the single-
藉此,本發明能夠自動將第一物料箱31或第二物料箱41中的呈現水平狀態的單片物件105取出,經由翻轉模組80自動將呈現水平狀態的單片物件105翻轉成垂直狀態,然後自動放置在第二物料箱42中,無須仰賴人工作業,效率高。In this way, the present invention can automatically take out the single-
值得一提的是,存取裝置103亦可從倉儲櫃101的物料箱放置區1011的垂直物料存放區取出另一物料箱,並且將取出的另一物料箱搬運至第一輸送部12或第二輸送部22上,此物料箱裝滿呈現垂直狀態的多個物件105。控制單元70控制第一輸送部12或第二輸送部22運作,第一輸送部12或第二輸送部22將取出的物料箱水平移動至第一揀料區13或第二揀料區23。因此,取出的物料箱被界定為第二物料箱43,設置於第一揀料區13或第二揀料區23,並且結構與和第二物料箱42的結構完全相同。圖1及圖2的第二物料箱43設置於第一揀料區13中。It is worth mentioning that the
在夾取模組50夾取呈現垂直狀態的單片物件105之前,該等第一夾具53位於第二位置。當夾取模組50夾取第二物料箱43中的呈現垂直狀態的單片物件105時,控制單元70先控制機械手臂52移動至第二物料箱43的上方,接著該控制單元再控制螺桿521往下移動,使得該等第一夾具53通過第二物料箱43中的呈現垂直狀態的單片物件105的二表面的外側,並且分別與第二物料箱43中的呈現垂直狀態的單片物件105的二表面保持一段距離,然後控制單元70控制該等第一夾具53水平移動至第一位置,使得該等第一夾具53夾住第二物料箱43中的呈現垂直狀態的單片物件105的二表面。在夾取模組50夾取第二物料箱43中的呈現垂直狀態的單片物件105以後,控制單元70先控制螺桿521往上移動,使得呈現垂直狀態的單片物件105離開第二物料箱43,接著控制單元70控制機械手臂52移動至第二物料箱42的上方,使得呈現垂直狀態的單片物件105位於第二物料箱42的上方,然後控制單元70控制螺桿521往下移動,將呈現垂直狀態的單片物件105移動至第二物料箱42中。接著,控制單元70控制該等第一夾具53水平移動至第二位置,使得該等第一夾具53脫離呈現垂直狀態的單片物件105的二表面。最後,控制單元70控制螺桿521往上移動,藉以將呈現垂直狀態的單片物件105垂直放置在第二物料箱42的垂直定位區421中。
Before the
藉此,本發明能夠自動將第二物料箱43中的呈現垂直狀態的單片物件105取出,然後自動放置在第二物料箱42中,無須仰賴人工作業,效率高。
Thereby, the present invention can automatically take out the single-piece objects 105 in the vertical state in the
請參閱圖9,圖9為本發明的第二實施例的示意圖。第二實施例的夾取模組50A與第一實施例的夾取模組50的結構不同。除此之外,本發明的第二實施例的其餘技術特徵皆與第一實施例相同。
Please refer to FIG. 9 , which is a schematic diagram of a second embodiment of the present invention. The
進一步地說,第二實施例的夾取模組50A更包括四第二夾具54A,各第二夾具54A包括一第二移動夾桿541A及一第二鉤部542A,第二移動夾桿541A設置於機械手臂52A的第二端,並且靠近機械手臂52A的外側,第二鉤部542A凸設於第二移動夾桿541A的一內側壁,控制單元70電性連接第二移動夾桿541A,並且控制第二移動夾桿541A移動於一第三位置與一第四位置之間。較佳地,該等第二夾具54A的第二鉤部542A的延伸方向相異。較佳地,各第二夾具54A的第二鉤部542A位於各第二夾具54A的第二移動夾桿541A的底端。
Further, the
第二實施例對單片物件105進行揀料的過程與第一實施例對單片物件105進行揀料的過程,差別在於:其一,在夾取模組50A夾取第一物料箱31中的呈現水平狀態的單片物件105之前,該等第二夾具54A的第二移動夾桿541A位於第三位置;其二,當夾取模組50A夾取第一物料箱31中的呈現水平狀態的單
片物件105時,該等第二夾具54A通過第一物料箱31中的呈現水平狀態的單片物件105的外側壁的外側;其三,控制單元70控制該等第二夾具54A的第二移動夾桿541A水平移動至第四位置,使得該等第二夾具54A的第二移動夾桿541A夾住第一物料箱31中的呈現水平狀態的單片物件105的外側壁,同時該等第二夾具54A的第二鉤部542A抵靠於第一物料箱31中的呈現水平狀態的單片物件105的底面。除了上述三點差異之外,第二實施例對單片物件105進行揀料的其餘過程皆與第一實施例對單片物件105進行揀料的過程完全相同。
The process of picking single-piece objects 105 in the second embodiment is different from the process of picking single-piece objects 105 in the first embodiment. First, the
請參閱圖10,圖10為本發明的第二實施例對整串物件105進行揀料的示意圖。以下將配合圖10說明本發明的第二實施例如何對整串物件105進行揀料。
Please refer to FIG. 10 . FIG. 10 is a schematic diagram of picking the entire string of
第二實施例對整串物件105進行揀料的過程中,其與第二實施例對單片物件105進行揀料的過程,差異在於:其一,當夾取模組50A夾取第一物料箱31中的呈現水平狀態的整串物件105時,該等第一夾具53A穿過第一物料箱31中的呈現水平狀態的整串物件105的中心孔1051,同時該等第二夾具54A通過第一物料箱31中的呈現水平狀態的整串物件105的外側壁的外側;其二,控制單元70控制該等第一夾具53A水平移動至第二位置,使得該等第一夾具53A夾住第一物料箱31中的呈現水平狀態的整串物件105的中心孔1051的內側壁;其三,控制單元70控制該等第二夾具54A的第二移動夾桿541A水平移動至第四位置,使得該等第二夾具54A的第二移動夾桿541A夾住第一物料箱31中的呈現水平狀態的整串物件105的外側壁,同時該等第二夾具54A的第二鉤部542A抵靠於第一物料箱31中的呈現水平狀態的整串物件105的最下層的物件105的底面。除了上述三點差異之外,第二實施例對整串物件105進行揀料的其餘過程皆與第二實施例對單片物件105進行揀料的過程完全相同。The process of picking up the whole string of
本發明的第二實施例的夾取模組50A能夠藉由該等第二夾具54A夾住第一物料箱31中的呈現水平狀態的數片物件105或整串物件105的外側壁和底面,所以在移動呈現水平狀態的數片物件105或整串物件105時,相當穩固,不會晃動。本發明的第一實施例的夾取模組50因無第二夾具54A,所以在移動呈現水平狀態的數片物件105或整串物件105時,容易晃動,不是很穩。除了上述功效差異之外,本發明的第一實施例和第二實施例的其他基本功效完全相同。The
請參閱圖11,圖11為包含本發明的第三實施例的自動倉儲系統100A的整體運作示意圖。本發明的第三實施例與第一實施例的結構差異在於:其一,第一輸送模組10和第二輸送模組20彼此並排相鄰設置;其二,夾取模組50設置於第一輸送模組10與其中一倉儲櫃101A之間。另外,自動倉儲系統100A的各倉儲櫃101A為箱型櫃體,自動倉儲系統100A的其餘構件配合箱型櫃體態樣的倉儲櫃101A有所調整,在結構上與自動倉儲系統100的其餘構件有所不同,但功能相同。Please refer to FIG. 11 . FIG. 11 is a schematic diagram of the overall operation of the
請參閱圖12,圖12為本發明的第四實施例的立體圖。第四實施例與第一實施例的結構差異在於:其一,第一輸送模組10A更包含二第一揀料部14,該等第一揀料部14間隔設置於第一輸送部12遠離其中一倉儲櫃101的一側,並且電性連接控制單元70,該等第一揀料部14共同界定出所述第一揀料區13,各第一揀料部14實質上為一桌體;以及其二,第二輸送模組20A包含二第二揀料部24,該等第二揀料部24間隔設置於第二輸送部22靠近第一輸送模組10的一側,並且電性連接控制單元70,該等第二揀料部24共同界定出所述第二揀料區23,各第二揀料部24實質上為一桌體。除了上述差異之外,第四實施例的其他結構皆與第一實施例相同。Please refer to FIG. 12 , which is a perspective view of a fourth embodiment of the present invention. The structural difference between the fourth embodiment and the first embodiment is that: first, the first conveying
請參閱圖13,圖13為包含本發明的第一實施例的自動倉儲系統100B的整體運作示意圖。自動倉儲系統100B的存取裝置103B為一倉儲運輸機器人,除此之外,自動倉儲系統100B的其餘結構與自動倉儲系統100相同。進一步地說,倉儲運輸機器人具有自主導航、實時定位、讀取路徑規劃、智能避障等功能,適合作為存取裝置103B。藉此,存取裝置103B不僅能夠達到如存取裝置103的倉儲運作方式,同時更具有較佳運輸機動效率,且不侷限於軌道相關的限制。再者,存取裝置103B能夠對應將物料箱104搬運至其中一自動倉儲系統用的揀料裝置1上,以供進行水平揀料相關程序。此外,存取裝置103B當然也可於揀料程序後進行倉儲的存料程序。Please refer to FIG. 13 . FIG. 13 is a schematic diagram of the overall operation of the
以上所述者僅為用以解釋本發明的較佳實施例,並非企圖據以對本發明做任何形式上的限制,是以,凡有在相同的發明精神下所作有關本發明的任何修飾或變更,皆仍應包括在本發明意圖保護的範疇。The above descriptions are only used to explain the preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Therefore, any modification or change of the present invention should be made under the same spirit of the invention. , all should still be included in the intended protection scope of the present invention.
1:自動倉儲系統用的水平揀料裝置 10:第一輸送模組 11:第一架體 12:第一輸送部 121:第一定位輸送單元 13:第一揀料區 14:第一揀料部 20:第二輸送模組 21:第二架體 22:第二輸送部 221:第二定位輸送單元 23:第二揀料區 24:第二揀料部 31:第一物料箱 331:箱體 3311:側壁 3312:端壁 332:隔板 333:定位柱 334:水平定位區 41,42,43:第二物料箱 421:垂直定位區 50,50A:夾取模組 51:基座 52,52A:機械手臂 521:螺桿 53,53A:第一夾具 54A:第二夾具 541A:第二移動夾桿 542A:第二鉤部 60:光學讀取器 61:光線發射部 62:光線接收部 70:控制單元 80:翻轉模組 81:固定部 82:翻轉部 821:容槽 83:驅動機構 100,100A,100B:自動倉儲系統 101,101A:倉儲櫃 1011:物料箱放置區 1012:移動空間 102:導軌 103,103B:存取裝置 1031:滑座 1032:立桿 1033:搬運組件 10331:垂直移動部 10332:承載平台 10333:水平移動部 104:物料箱 105:物件1: Horizontal picking device for automatic storage system 10: The first conveying module 11: The first frame 12: The first conveying part 121: The first positioning conveying unit 13: The first picking area 14: The first picking department 20: The second conveying module 21: The second frame 22: The second conveying part 221: Second positioning conveying unit 23: The second picking area 24: The second picking department 31: The first material box 331: Box 3311: Sidewall 3312: End Wall 332: Separator 333: Positioning Post 334: Horizontal positioning area 41, 42, 43: Second material box 421: Vertical positioning area 50,50A: Clamping module 51: Pedestal 52,52A: Robotic arm 521: Screw 53, 53A: First fixture 54A: Second fixture 541A: Second moving clamp bar 542A: Second hook 60: Optical Reader 61: Light emission part 62: Light receiving part 70: Control unit 80: Flip Module 81: Fixed part 82: Flip part 821: Container 83: Drive mechanism 100, 100A, 100B: Automatic Storage System 101,101A: Storage Cabinets 1011: Material box placement area 1012: Mobile Space 102: Rails 103, 103B: Access devices 1031: Slider 1032: Pole 1033: Handling Components 10331: Vertical moving part 10332: Bearing Platform 10333: Horizontal moving part 104: Material Box 105: Objects
〔圖1〕為包含本發明的第一實施例的自動倉儲系統的整體運作示意圖。 〔圖2〕為本發明的第一實施例的立體圖。 〔圖3〕為本發明的第一實施例的結構示意圖。 〔圖4A〕為用以供用呈現水平狀態的物件水平放置的第一物料箱和第二物料箱的第一種態樣的示意圖。 〔圖4B〕為用以供用呈現水平狀態的物件水平放置的第一物料箱和第二物料箱的第二種態樣的示意圖。 〔圖5A〕至〔圖5E〕為本發明的第一實施例對單片物件進行揀料的示意圖。 〔圖6〕為本發明的第一實施例對數片物件進行揀料的示意圖。 〔圖7〕為用以供用呈現垂直狀態的物件垂直放置的第二物料箱的示意圖。 〔圖8A〕至〔圖8C〕為本發明的第一實施例對單片物件進行翻轉及揀料的示意圖。 〔圖9〕為本發明的第二實施例的示意圖。 〔圖10〕為本發明的第二實施例對整串物件進行揀料的示意圖。 〔圖11〕為包含本發明的第三實施例的自動倉儲系統的整體運作示意圖。 〔圖12〕為本發明的第四實施例的立體圖。 〔圖13〕為包含本發明的第一實施例的自動倉儲系統的整體運作示意圖。[FIG. 1] is a schematic diagram of the overall operation of the automatic storage system including the first embodiment of the present invention. [ Fig. 2 ] is a perspective view of the first embodiment of the present invention. [FIG. 3] is a schematic structural diagram of the first embodiment of the present invention. [ FIG. 4A ] is a schematic diagram of a first aspect of the first material box and the second material box for horizontally placing objects in a horizontal state. [ FIG. 4B ] is a schematic diagram of a second aspect of the first material box and the second material box for horizontally placing objects in a horizontal state. [FIG. 5A] to [FIG. 5E] are schematic diagrams of picking single-piece objects according to the first embodiment of the present invention. [Fig. 6] is a schematic diagram of picking several pieces of objects according to the first embodiment of the present invention. [Fig. 7] is a schematic diagram of a second material box for vertically placing objects in a vertical state. [FIG. 8A] to [FIG. 8C] are schematic diagrams of turning over and picking a single piece of objects according to the first embodiment of the present invention. [ FIG. 9 ] is a schematic diagram of a second embodiment of the present invention. [Fig. 10] is a schematic diagram of picking up a whole string of objects according to the second embodiment of the present invention. [FIG. 11] is a schematic diagram of the overall operation of the automatic storage system including the third embodiment of the present invention. [ Fig. 12 ] is a perspective view of a fourth embodiment of the present invention. [FIG. 13] is a schematic diagram of the overall operation of the automatic storage system including the first embodiment of the present invention.
1:自動倉儲系統用的水平揀料裝置1: Horizontal picking device for automatic storage system
10:第一輸送模組10: The first conveying module
11:第一架體11: The first frame
12:第一輸送部12: The first conveying part
121:第一定位輸送單元121: The first positioning conveying unit
13:第一揀料區13: The first picking area
20:第二輸送模組20: The second conveying module
21:第二架體21: The second frame
22:第二輸送部22: The second conveying part
221:第二定位輸送單元221: Second positioning conveying unit
23:第二揀料區23: The second picking area
31:第一物料箱31: The first material box
41,42,43:第二物料箱41, 42, 43: Second material box
50:夾取模組50: Clamping module
51:基座51: Pedestal
52:機械手臂52: Robotic Arm
521:螺桿521: Screw
53:第一夾具53: First Fixture
60:光學讀取器60: Optical Reader
80:翻轉模組80: Flip Module
81:固定部81: Fixed part
82:翻轉部82: Flip part
821:容槽821: Container
83:驅動機構83: Drive mechanism
105:物件105: Objects
Claims (9)
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CN202011087455.3A CN112158505A (en) | 2020-04-10 | 2020-10-12 | Horizontal material-selecting device for automatic storage system |
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TW201544426A (en) * | 2014-05-22 | 2015-12-01 | Daifuku Kk | Transport device |
TWM578282U (en) * | 2019-01-31 | 2019-05-21 | 張志陸 | Warehousing electrostatic box structure |
TWI663559B (en) * | 2018-07-26 | 2019-06-21 | 張志陸 | Storage and transportation system for automatic storage and positioning control method thereof |
TW201927669A (en) * | 2017-12-13 | 2019-07-16 | 英業達股份有限公司 | Intelligent warehouse material storage system and its abnormal warehousing reset method |
TWM612459U (en) * | 2020-04-10 | 2021-06-01 | 張志陸 | Horizontal material-picking device of automatic storage system |
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TW201544426A (en) * | 2014-05-22 | 2015-12-01 | Daifuku Kk | Transport device |
TW201927669A (en) * | 2017-12-13 | 2019-07-16 | 英業達股份有限公司 | Intelligent warehouse material storage system and its abnormal warehousing reset method |
TWI663559B (en) * | 2018-07-26 | 2019-06-21 | 張志陸 | Storage and transportation system for automatic storage and positioning control method thereof |
TWM578282U (en) * | 2019-01-31 | 2019-05-21 | 張志陸 | Warehousing electrostatic box structure |
TWM612459U (en) * | 2020-04-10 | 2021-06-01 | 張志陸 | Horizontal material-picking device of automatic storage system |
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