TWI754914B - Horizontal picking device for automatic storage system - Google Patents

Horizontal picking device for automatic storage system Download PDF

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TWI754914B
TWI754914B TW109112178A TW109112178A TWI754914B TW I754914 B TWI754914 B TW I754914B TW 109112178 A TW109112178 A TW 109112178A TW 109112178 A TW109112178 A TW 109112178A TW I754914 B TWI754914 B TW I754914B
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material box
control unit
module
clamps
horizontal state
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TW109112178A
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TW202138260A (en
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張志陸
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張志陸
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Priority to CN202011087455.3A priority patent/CN112158505A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0407Storage devices mechanical using stacker cranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1373Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/902Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

一種自動倉儲系統用的水平揀料裝置,包括第一輸送模組、第二輸送模組、第一物料箱、第二物料箱、夾取模組及控制單元。控制單元控制夾取模組移動至第一物料箱中並且夾取呈現水平狀態的物件,接著控制單元控制夾取模組將呈現水平狀態的物件移動至第二物料箱中,最後將物件放置在第二物料箱中。藉此,本發明能夠自動將第一物料箱中的呈現水平狀態的物件水平放置在第二物料箱中。再者,本發明能夠自動將第一物料箱或第二物料箱中的呈現水平狀態的物件取出,經由翻轉模組自動將物件翻轉成垂直狀態,然後自動放置在另一第二物料箱中。A horizontal picking device for an automatic storage system comprises a first conveying module, a second conveying module, a first material box, a second material box, a clamping module and a control unit. The control unit controls the gripping module to move to the first material box and grips the objects in a horizontal state, then the control unit controls the gripping module to move the objects in a horizontal state to the second material box, and finally places the objects in the horizontal state. in the second material box. Thereby, the present invention can automatically place the objects in the first material box horizontally in the second material box. Furthermore, the present invention can automatically take out the objects in the first material box or the second material box that are in a horizontal state, and automatically turn the objects into a vertical state through the inversion module, and then automatically place them in another second material box.

Description

自動倉儲系統用的水平揀料裝置Horizontal picking device for automatic storage system

本發明是涉及一種揀料裝置,尤其是一種自動倉儲系統用的水平揀料裝置。The invention relates to a picking device, in particular to a horizontal picking device for an automatic storage system.

倉儲管理對於許多行業來說相當重要。特別是對於物料種類繁多和物料存放量龐大的企業來說,如果能夠妥善地將物料分門別類,並且放置在適當的位置,可將倉儲空間發揮至最大效益,減少查找時間。Warehouse management is important for many industries. Especially for enterprises with a wide variety of materials and a large amount of material storage, if the materials can be properly classified and placed in appropriate locations, the storage space can be maximized and the search time can be reduced.

以表面黏著技術(又稱為SMT,Surface Mount Technology)為例,表面黏著技術是電子製造領域的基礎性產業,倉儲管理為表面黏著技術的製程中相當重要的一部分,主要包括入料、出料、退料、補料等步驟。Taking surface mount technology (also known as SMT, Surface Mount Technology) as an example, surface mount technology is a basic industry in the field of electronic manufacturing, and warehouse management is a very important part of the surface mount technology process, mainly including feeding and discharging. , material return, replenishment and other steps.

然而,現有的倉儲發料系統大多採用紙質料單和人工辨認查找的方法,工作效率低,錯誤率高,即時更新性差,對作業人員的作業技能要求很多,需要訓練較長時間的熟練人員才能有效地進行入料、出料等流程。However, most of the existing warehousing and distribution systems use paper bills of material and manual identification and search methods, which have low work efficiency, high error rate, and poor real-time update performance. They require a lot of operating skills of operators, and require skilled personnel to train for a long time. Effectively carry out the process of feeding and discharging.

進一步地說,為了能夠有效、準確地對物料進行分類存放,不同類型的物料存儲位置多為固定設置,為了熟練準確地進行入料、出料等流程操作,又進一步提高了對操作人員的技能要求。Furthermore, in order to be able to classify and store materials effectively and accurately, the storage locations of different types of materials are mostly fixed. Require.

再者,由於電子產品生產行業大批量多品種等特性,所用物料較多;若用人工進行物料管理和傳遞,則會存在查找困難,耗費時間的問題。因此,要考慮物料存儲和傳遞運輸的自動化,以縮短物料查找和獲取的時間,提高物流速度,提高生產效率。In addition, due to the characteristics of the electronic product production industry, such as large batches and multiple varieties, many materials are used; if the material management and delivery are carried out manually, it will be difficult to find and time-consuming. Therefore, it is necessary to consider the automation of material storage and delivery transportation to shorten the time for material search and acquisition, improve logistics speed, and improve production efficiency.

目前在市面上有一種用於自動倉儲的儲存及運送裝置可解決上述問題,其包含倉儲櫃、導軌、存取裝置、第一輸送模組、第二輸送模組及夾取模組。存取裝置從倉儲櫃的物料箱放置區將物料箱取出,然後藉由導軌引導將物件搬運至輸送模組,以完成取料的動作。存取裝置亦可從第一輸送模組上將物料箱取出,然後藉由導軌將物料箱搬運至倉儲櫃的物料箱放置區,以完成存料的動作。夾取模組夾取第一輸送模組上的某一物料箱中的多個物件放置在第二輸送模組上的某一物料箱中,以完成揀料的動作。At present, there is a storage and transport device for automatic storage on the market that can solve the above problems, which includes a storage cabinet, a guide rail, an access device, a first conveying module, a second conveying module and a clamping module. The access device takes out the material box from the material box placement area of the storage cabinet, and then guides the guide rail to transport the object to the conveying module to complete the reclaiming action. The access device can also take out the material box from the first conveying module, and then transport the material box to the material box placement area of the storage cabinet through the guide rail to complete the material storage action. The clamping module clamps a plurality of objects in a certain material box on the first conveying module and places them in a certain material box on the second conveying module, so as to complete the action of picking materials.

一般來說,物件可以垂直或水平放置在物料箱中。但是,習知的夾取裝置的夾具只能夠夾取垂直放置的物件,無法夾取水平放置的物件,從而產生以下兩種問題:In general, objects can be placed vertically or horizontally in a bin. However, the gripper of the conventional gripping device can only grip vertically placed objects, but cannot grip horizontally placed objects, resulting in the following two problems:

其一,在揀料時,如果使用者想要將第一輸送模組上的某一物料箱中的水平放置的物件水平放置在第二輸送模組上的某一物料箱中,必須仰賴人工作業才能夠達到目的,效率低。First, when picking materials, if the user wants to place a horizontally placed object in a certain material box on the first conveying module in a certain material box on the second conveying module, he must rely on manual labor. Only work can achieve its purpose, and the efficiency is low.

其二,有些物料箱放置區為垂直物料存放區,有些物料箱放置區為水平物料存放區。放置在垂直物料存放區的物料箱中的物件必須是垂直放置的,放置在水平物料存放區的物料箱中的物件必須是水平放置的。萬一第二輸送模組上的某一物料箱的物件是水平放置的,但卻被分配在垂直物料存放區,必須仰賴人工將第二輸送模組上的某一物料箱的水平放置的物件取出,人工翻轉成垂直,然後人工放置在垂直物料區中的某一物料箱中,效率低。Second, some material box placement areas are vertical material storage areas, and some material box placement areas are horizontal material storage areas. Items placed in material bins in vertical material storage areas must be placed vertically, and items placed in material boxes in horizontal material storage areas must be placed horizontally. In case the object of a material box on the second conveying module is placed horizontally, but it is allocated in the vertical material storage area, it must be manually placed in a material box on the second conveying module. Take it out, manually turn it into vertical, and then manually place it in a material box in the vertical material area, which is inefficient.

本發明的主要目的在於提供一種自動倉儲系統用的水平揀料裝置,能夠自動將其中一物料箱中的呈現水平狀態的單片物件或數片物件或整串物件水平放置在另一物料箱中,無須仰賴人工作業,效率高。The main purpose of the present invention is to provide a horizontal picking device for an automatic storage system, which can automatically place a single piece of objects, several pieces of objects or a whole string of objects in a horizontal state in one material box horizontally in another material box. , no need to rely on manual work, high efficiency.

本發明的另一目的在於提供一種自動倉儲系統用的水平揀料裝置,能夠自動將其中一物料箱中的呈現水平狀態的單片物件取出,自動翻轉成垂直狀態,然後自動放置在另一物料箱中,無須仰賴人工作業,效率高。Another object of the present invention is to provide a horizontal picking device for an automatic storage system, which can automatically take out a single object in a horizontal state in one of the material boxes, automatically turn it into a vertical state, and then automatically place it on another material In the box, there is no need to rely on manual work, and the efficiency is high.

本發明的又一目的在於提供一種自動倉儲系統用的水平揀料裝置,能夠夾住其中一物料箱中的呈現水平狀態的單片物件或數片物件或整串物件的外側壁和底面,所以在移動呈現水平狀態的單片物件或數片物件或整串物件時,相當穩固,不會晃動。Another object of the present invention is to provide a horizontal picking device for an automatic storage system, which can clamp the outer side wall and bottom surface of a single piece of objects or several pieces of objects or a whole string of objects in a horizontal state in one of the material boxes. When moving a single object or several objects or a whole string of objects in a horizontal state, it is quite stable and will not shake.

為了達成前述的目的,本發明提供一種自動倉儲系統用的水平揀料裝置,包括一第一輸送模組、一第二輸送模組、一第一物料箱、一第二物料箱、一夾取模組以及一控制單元。第一輸送模組具有一第一揀料區。第二輸送模組具有一第二揀料區。第一物料箱設置於第一揀料區,並且用以供呈現水平狀態的至少一物件水平放置於其中。第二物料箱設置於第一揀料區或第二揀料區。夾取模組靠近第一揀料區和第二揀料區。控制單元電性連接第一輸送模組、第二輸送模組及夾取模組。其中,控制單元先控制夾取模組移動至第一物料箱中,接著控制單元控制夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件,然後控制單元控制夾取模組將至少一物件從第一物料箱移動至第二物料箱中,最後控制單元控制夾取模組脫離至少一物件,使得至少一物件放置在第二物料箱中。In order to achieve the aforementioned purpose, the present invention provides a horizontal picking device for an automatic storage system, comprising a first conveying module, a second conveying module, a first material box, a second material box, a gripper module and a control unit. The first conveying module has a first picking area. The second conveying module has a second picking area. The first material box is arranged in the first picking area, and is used for at least one object in a horizontal state to be placed horizontally therein. The second material box is arranged in the first picking area or the second picking area. The gripping module is close to the first picking area and the second picking area. The control unit is electrically connected to the first conveying module, the second conveying module and the clamping module. The control unit first controls the gripping module to move into the first material box, then the control unit controls the gripping module to grip at least one object in the first material box that is in a horizontal state, and then the control unit controls the gripping module The at least one object is moved from the first material box to the second material box, and finally the control unit controls the clamping module to disengage the at least one object, so that the at least one object is placed in the second material box.

在一實施例中,夾取模組包括一基座、一機械手臂及複數個第一夾具,基座靠近第一揀料區和第二揀料區,機械手臂的一第一端設置於基座上,控制單元電性連接機械手臂,該等第一夾具設置於機械手臂的一第二端,並且靠近機械手臂的第二端的軸心,控制單元電性連接該等第一夾具,並且控制該等第一夾具移動於一第一位置與一第二位置之間;其中,在夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件之前,該等第一夾具位於第一位置;其中,當夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件時,控制單元先控制機械手臂移動至第一物料箱的上方,接著控制單元再控制機械手臂往下移動,使得該等第一夾具穿過第一物料箱中的呈現水平狀態的至少一物件的一中心孔,並且分別與第一物料箱中的呈現水平狀態的至少一物件的中心孔的一內側壁保持一段距離,然後控制單元控制該等第一夾具水平移動至第二位置,使得該等第一夾具夾住第一物料箱中的呈現水平狀態的至少一物件的中心孔的內側壁;以及其中,在夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件以後,控制單元先控制機械手臂往上移動,使得呈現水平狀態的至少一物件離開第一物料箱,接著控制單元再控制機械手臂移動至第二物料箱的上方,使得呈現水平狀態的至少一物件位於第二物料箱的上方,然後控制單元控制機械手臂往下移動,將呈現水平狀態的至少一物件移動至第二物料箱中,接著控制單元控制該等第一夾具水平移動至第一位置,使得該等第一夾具脫離呈現水平狀態的至少一物件的中心孔的內側壁,最後控制單元控制機械手臂往上移動,使得該等第一夾具穿過呈現水平狀態的至少一物件的中心孔,藉以將呈現水平狀態的至少一物件水平放置在第二物料箱中。In one embodiment, the clamping module includes a base, a robotic arm and a plurality of first clamps, the base is close to the first picking area and the second picking area, and a first end of the robotic arm is disposed on the base. On the seat, the control unit is electrically connected to the robotic arm, the first clamps are arranged at a second end of the robotic arm, and are close to the axis of the second end of the robotic arm, the control unit is electrically connected to the first clamps, and controls The first clamps move between a first position and a second position; wherein, before the clamping module clamps at least one object in a horizontal state in the first material box, the first clamps are located in the first position. a position; wherein, when the gripping module grips at least one object in a horizontal state in the first material box, the control unit first controls the robotic arm to move to the top of the first material box, and then the control unit controls the robotic arm to move to the top of the first material box. Move down, so that the first clamps pass through a central hole of at least one object in the first material box that is in a horizontal state, and are respectively connected to a center hole of at least one object in the first material box that is in a horizontal state. The inner side wall is kept at a distance, and then the control unit controls the first clamps to move horizontally to the second position, so that the first clamps clamp the inner side wall of the center hole of at least one object in the first material box that is in a horizontal state; And wherein, after the gripping module grips at least one object in a horizontal state in the first material box, the control unit first controls the robotic arm to move upward, so that the at least one object in a horizontal state leaves the first material box, and then The control unit then controls the robotic arm to move to the top of the second material box, so that at least one object in a horizontal state is located above the second material box, and then the control unit controls the robotic arm to move down to move the at least one object in a horizontal state. into the second material box, and then the control unit controls the first clamps to move horizontally to the first position, so that the first clamps are separated from the inner wall of the center hole of the at least one object in a horizontal state, and finally the control unit controls the robotic arm Moving upward, the first clamps pass through the central hole of the at least one object in the horizontal state, so as to place the at least one object in the horizontal state in the second material box horizontally.

在一實施例中,夾取模組更包括複數個第二夾具,該等第二夾具設置於機械手臂的第二端,並且靠近機械手臂的外側,控制單元電性連接該等第二夾具,並且控制該等第二夾具移動於一第三位置與一第四位置之間;其中,在夾取模組夾取呈現水平狀態的至少一物件之前,該等第二夾具位於第三位置;其中,當夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件時,控制單元先控制機械手臂移動至第一物料箱的上方,接著控制單元控制機械手臂往下移動,使得該等第二夾具通過第一物料箱中的呈現水平狀態的至少一物件的一外側壁的外側,並且分別與第一物料箱中的呈現水平狀態的至少一物件的外側壁保持一段距離,然後控制單元控制該等第二夾具水平移動至第四位置,使得該等第二夾具夾住第一物料箱中的呈現水平狀態的至少一物件的外側壁;以及其中,在夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件以後,控制單元先控制機械手臂往上移動,使得呈現水平狀態的至少一物件位於第二物料箱的上方,接著控制單元控制機械手臂移動至第二物料箱的上方,然後控制單元控制機械手臂往下移動,將呈現水平狀態的至少一物件移動至第二物料箱中,接著控制單元控制該等第二夾具水平移動至第三位置,使得該等第二夾具脫離呈現水平狀態的至少一物件的外側壁,最後控制單元控制機械手臂往上移動,使得該等第二夾具通過呈現水平狀態的至少一物件的外側壁的外側,藉以將呈現水平狀態的至少一物件水平放置在第二物料箱中。 In one embodiment, the clamping module further includes a plurality of second clamps, the second clamps are arranged at the second end of the robotic arm, and are close to the outside of the robotic arm, and the control unit is electrically connected to the second clamps, and control the second clamps to move between a third position and a fourth position; wherein, before the clamping module clamps at least one object in a horizontal state, the second clamps are located at the third position; wherein , when the gripping module grips at least one object in a horizontal state in the first material box, the control unit first controls the robotic arm to move to the top of the first material box, and then the control unit controls the robotic arm to move down, so that the Wait for the second fixture to pass through the outer side of an outer side wall of at least one object in the first material box in a horizontal state, and keep a distance from the outer side wall of at least one object in the first material box in a horizontal state, and then control the The unit controls the second clamps to move horizontally to a fourth position, so that the second clamps clamp the outer side wall of at least one object in the first material box that is in a horizontal state; and wherein the clamping module clamps the first object. After at least one object in a horizontal state in a material box, the control unit first controls the robot arm to move upward, so that the at least one object in a horizontal state is located above the second material box, and then the control unit controls the robot arm to move to the second material box. Above the material box, and then the control unit controls the robotic arm to move down to move at least one object in a horizontal state into the second material box, and then the control unit controls the second clamps to move horizontally to the third position, so that the The second clamps are separated from the outer side wall of the at least one object in the horizontal state, and finally the control unit controls the robotic arm to move upward, so that the second clamps pass through the outer side of the outer side wall of the at least one object in the horizontal state, so as to be in the horizontal state. At least one of the objects is placed horizontally in the second material box.

較佳地,各第二夾具包括一第二移動夾桿及一第二鉤部,第二移動夾桿設置於機械手臂的第二端,並且靠近機械手臂的外側,第二鉤部凸設第二移動夾桿的一內側壁,控制單元電性連接第二移動夾桿,並且控制第二移動夾桿移動於一第三位置與一第四位置之間;其中,當夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件時,該等第二夾具的第二移動夾桿夾住第一物料箱中的呈現水平狀態的至少一物件的外側壁,同時該等第二夾具的第二鉤部抵靠於第一物料箱中的呈現水平狀態的至少一物件的底面。Preferably, each second clamp includes a second movable clamp rod and a second hook portion, the second movable clamp rod is disposed at the second end of the mechanical arm, and is close to the outer side of the mechanical arm, and the second hook portion protrudes from the second hook portion. Two inner side walls of the movable clamping rod, the control unit is electrically connected to the second movable clamping rod, and controls the second movable clamping rod to move between a third position and a fourth position; wherein, when the clamping module clamps When at least one object in the first material box is in a horizontal state, the second moving clamp bars of the second clamps clamp the outer side wall of at least one object in the first material box in a horizontal state, while the second The second hook portion of the clamp abuts against the bottom surface of at least one object in the first material box that is in a horizontal state.

較佳地,該等第二夾具的第二鉤部的延伸方向相異。Preferably, the extending directions of the second hooks of the second clamps are different.

較佳地,各第二夾具的第二鉤部位於各第二夾具的第二移動夾桿的底端。Preferably, the second hook portion of each second clamp is located at the bottom end of the second moving clamp rod of each second clamp.

在一實施例中,所述的自動倉儲系統用的水平揀料裝置更包括一翻轉模組,靠近夾取模組,並且電性連接控制單元;其中,控制單元先控制夾取模組移動至第一物料箱中,接著控制單元再控制夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件,然後控制單元控制夾取模組將呈現水平狀態的至少一物件移動至翻轉模組中;其中,控制單元控制翻轉模組將呈現水平狀態的至少一物件從水平狀態翻轉成垂直狀態;以及其中,控制單元控制夾取模組移動至翻轉模組,接著控制單元控制夾取模組夾取翻轉模組中的呈現垂直狀態的至少一物件,然後控制單元控制夾取模組將呈現垂直狀態的至少一物件從翻轉模組移動至第二物料箱中,最後控制單元控制夾取模組脫離呈現垂直狀態的至少一物件,使得呈現垂直狀態的至少一物件垂直放置在第二物料箱中。In one embodiment, the horizontal picking device for the automatic storage system further includes a flipping module, which is close to the gripping module and is electrically connected to the control unit; wherein, the control unit first controls the gripping module to move to the In the first material box, the control unit then controls the gripping module to grip at least one object in a horizontal state in the first material box, and then the control unit controls the gripping module to move the at least one object in a horizontal state to an inverted state. In the module; wherein, the control unit controls the flipping module to flip at least one object in a horizontal state from a horizontal state to a vertical state; and wherein, the control unit controls the gripping module to move to the flipping module, and then the control unit controls the gripping module The module clamps at least one object in the vertical state in the flipping module, and then the control unit controls the clamping module to move the at least one object in the vertical state from the flipping module to the second material box, and finally the control unit controls the clip The taking module is separated from the at least one object in the vertical state, so that the at least one object in the vertical state is vertically placed in the second material box.

較佳地,夾取模組包括一基座、一機械手臂及複數個第一夾具,基座靠近第一揀料區和第二揀料區,翻轉模組靠近基座,機械手臂的一第一端設置於基座上,控制單元電性連接機械手臂,該等第一夾具設置於機械手臂的一第二端,並且靠近機械手臂的第二端的軸心,控制單元電性連接該等第一夾具,並且控制該等第一夾具移動於一第一位置與一第二位置之間;其中,在夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件之前,該等第一夾具位於第一位置;其中,當夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件時,控制單元先控制機械手臂移動至第一物料箱的上方,接著控制單元控制機械手臂往下移動,使得該等第一夾具穿過第一物料箱中的呈現水平狀態的至少一物件的一中心孔,並且分別與第一物料箱中的呈現水平狀態的至少一物件的中心孔的一內側壁保持一段距離,然後控制單元控制該等第一夾具水平移動至第二位置,使得該等第一夾具夾住第一物料箱中的呈現水平狀態的至少一物件的中心孔的內側壁;其中,在夾取模組夾取第一物料箱中的呈現水平狀態的至少一物件以後,控制單元先控制機械手臂往上移動,接著控制單元控制機械手臂移動至翻轉模組,將呈現水平狀態的至少一物件移動至翻轉模組中,接著控制單元控制該等第一夾具水平移動至第一位置,使得該等第一夾具脫離呈現水平狀態的至少一物件的中心孔的內側壁,最後控制單元控制機械手臂往上移動,使得該等第一夾具穿過呈現水平狀態的至少一物件的中心孔,藉以將呈現水平狀態的至少一物件水平放置在翻轉模組中;其中,控制單元控制翻轉模組將呈現水平狀態的至少一物件從水平狀態翻轉成垂直狀態;其中,在夾取模組夾取翻轉模組中的呈現垂直狀態的至少一物件之前,該等第一夾具位於第二位置;其中,當夾取模組夾取翻轉模組中的呈現垂直狀態的至少一物件時,控制單元先控制機械手臂移動至翻轉模組的上方,接著控制單元控制機械手臂往下移動,使得該等第一夾具通過翻轉模組中的呈現垂直狀態的至少一物件的二表面的外側,並且分別與翻轉模組中的呈現垂直狀態的至少一物件的二表面保持一段距離,然後控制單元控制該等第一夾具水平移動至第一位置,使得該等第一夾具夾住翻轉模組中的呈現垂直狀態的至少一物件的二表面;以及其中,在夾取模組夾取翻轉模組中的呈現垂直狀態的至少一物件以後,控制單元先控制機械手臂往上移動,使得呈現垂直狀態的至少一物件離開翻轉模組,接著控制單元控制機械手臂移動至第二物料箱的上方,使得呈現垂直狀態的至少一物件位於第二物料箱的上方,然後控制單元控制機械手臂往下移動,將呈現垂直狀態的至少一物件移動至第二物料箱中,接著控制單元控制該等第一夾具水平移動至第二位置,使得該等第一夾具脫離呈現垂直狀態的至少一物件的二表面,最後控制單元控制機械手臂往上移動,藉以將呈現垂直狀態的至少一物件垂直放置在第二物料箱中。Preferably, the clamping module includes a base, a robotic arm and a plurality of first clamps, the base is close to the first picking area and the second picking area, the flipping module is close to the base, and a first One end is arranged on the base, the control unit is electrically connected to the robotic arm, the first clamps are arranged at a second end of the robotic arm, and are close to the axis of the second end of the robotic arm, and the control unit is electrically connected to the first clamps. a clamp, and controls the first clamps to move between a first position and a second position; wherein, before the clamping module clamps at least one object in a horizontal state in the first material box, the The first clamp is located at the first position; wherein, when the clamping module clamps at least one object in the first material box that is in a horizontal state, the control unit first controls the robotic arm to move to the top of the first material box, and then the control unit Control the robotic arm to move down, so that the first clamps pass through a central hole of at least one object in the first material box that is in a horizontal state, and are respectively connected with the at least one object in the first material box that is in a horizontal state. An inner side wall of the center hole is kept at a distance, and then the control unit controls the first clamps to move horizontally to the second position, so that the first clamps clamp the center hole of at least one object in the first material box that is in a horizontal state The inner side wall of the ; wherein, after the gripping module grips at least one object in a horizontal state in the first material box, the control unit first controls the robotic arm to move upward, and then the control unit controls the robotic arm to move to the turning module, Move the at least one object in the horizontal state into the flipping module, and then the control unit controls the first clamps to move horizontally to the first position, so that the first clamps are separated from the center hole of the at least one object in the horizontal state. the side wall, and finally the control unit controls the robotic arm to move upward, so that the first clamps pass through the central hole of the at least one object in the horizontal state, so as to place the at least one object in the horizontal state horizontally in the turning module; wherein, The control unit controls the flipping module to flip at least one object in a horizontal state from a horizontal state to a vertical state; wherein, before the clamping module clamps at least one object in the vertical state in the flipping module, the first clamps is located at the second position; wherein, when the gripping module grips at least one object in a vertical state in the flipping module, the control unit first controls the robotic arm to move to the top of the flipping module, and then the control unit controls the robotic arm to go down Move, so that these first clamps pass through the outside of the two surfaces of the at least one object in the vertical state in the flipping module, and keep a distance from the two surfaces of the at least one object in the vertical state in the flipping module, and then The control unit controls the first clamps to move horizontally to the first position, so that the first clamps clamp the two surfaces of at least one object in the vertical state in the flipping module; and wherein the flipping module is clamped in the clamping module After at least one object in the vertical state in the module, the control unit first controls the robotic arm to move upward, so that the at least one object in the vertical state leaves the flipping module, and then the control unit controls the robotic arm to move to the top of the second material box , At least one object in a vertical state is located above the second material box, and then the control unit controls the robotic arm to move down, and moves the at least one object in a vertical state into the second material box, and then the control unit controls the first The clamps are moved horizontally to the second position, so that the first clamps are separated from the two surfaces of the at least one object in a vertical state, and finally the control unit controls the robotic arm to move up, so as to place the at least one object in a vertical state vertically on the second surface. in the material box.

較佳地,翻轉模組包含一固定部、一翻轉部及一驅動機構,固定部靠近基座,翻轉部設置於固定部,並且具有一容槽,驅動機構設置於固定部,連接翻轉部,並且驅動翻轉部相對固定部旋轉於一水平位置與一垂直位置之間,控制單元電性連接驅動機構;以及其中,控制單元控制夾取模組將呈現水平狀態的至少一物件移動進入位於水平位置的翻轉部的容槽中,控制單元控制驅動機構驅動翻轉部移動至垂直位置,從而呈現水平狀態的至少一物件從水平狀態翻轉成垂直狀態。Preferably, the overturning module comprises a fixing part, a turning part and a driving mechanism. The fixing part is close to the base; and the turning portion is driven to rotate relative to the fixing portion between a horizontal position and a vertical position, and the control unit is electrically connected to the driving mechanism; and wherein the control unit controls the gripping module to move at least one object in a horizontal state into a horizontal position In the receptacle of the inversion portion, the control unit controls the drive mechanism to drive the inversion portion to move to a vertical position, so that at least one object in a horizontal state is turned from a horizontal state to a vertical state.

較佳地,所述的自動倉儲系統用的水平揀料裝置更包括一光學讀取器,設置於夾取模組上,並且電性連接控制單元;其中,當控制單元控制機械手臂移動至第一物料箱的上方時,光學讀取器光學讀取第一物料箱中的呈現水平狀態的至少一物件的中心孔,以獲得一光學定位訊號及一物件堆疊高度訊號並且傳送至控制單元,控制單元依據光學定位訊號計算出第一物料箱中的呈現水平狀態的至少一物件的中心孔的正確方位,接著控制單元依據所計算出的正確方位控制機械手臂微調其第二端的水平位置,使得該等第一夾具精準地對準第一物料箱中的呈現水平狀態的至少一物件的中心孔;以及其中,當控制單元控制機械手臂移動至第二物料箱的上方時,光學讀取器光學讀取第二物料箱,以獲得一深度訊號並且傳送至控制單元,控制單元比對物料堆疊高度訊號和深度訊號的差異計算出一物件移動數量,控制單元依據物件移動數量持續控制機械手臂從第一物料箱中移動複數片呈現水平狀態的物件至第二物料箱中,當第二物料箱中的複數呈現水平狀態的物件的高度與物料堆疊高度訊號相符時,控制單元控制機械手臂停止運作。Preferably, the horizontal picking device for the automatic storage system further includes an optical reader, which is arranged on the clamping module and is electrically connected to the control unit; wherein, when the control unit controls the robotic arm to move to the first When above a material box, the optical reader optically reads the center hole of at least one object in the first material box that is in a horizontal state to obtain an optical positioning signal and an object stacking height signal and transmit them to the control unit. The unit calculates the correct orientation of the center hole of at least one object in a horizontal state in the first material box according to the optical positioning signal, and then the control unit controls the robotic arm to fine-tune the horizontal position of the second end according to the calculated correct orientation, so that the Waiting for the first fixture to accurately align the center hole of at least one object in the first material box that is in a horizontal state; and wherein, when the control unit controls the robotic arm to move above the second material box, the optical reader optically reads Take the second material box to obtain a depth signal and send it to the control unit. The control unit compares the difference between the height signal and the depth signal of the material stack to calculate the moving quantity of an object. A plurality of horizontal objects are moved from the material box to the second material box. When the height of the plurality of horizontal objects in the second material box is consistent with the material stacking height signal, the control unit controls the robotic arm to stop operating.

本發明的功效在於,本發明能夠自動將第一物料箱中的呈現水平狀態的單片物件或數片物件或整串物件水平放置在第二物料箱中,無須仰賴人工作業,效率高。The effect of the present invention is that the present invention can automatically place a single piece, several pieces or a whole string of objects in a horizontal state in the first material box horizontally in the second material box, without relying on manual operation and high efficiency.

再者,本發明能夠自動將第一物料箱或第二物料箱中的呈現水平狀態的單片物件取出,經由翻轉模組自動將呈現水平狀態的單片物件翻轉成垂直狀態,然後自動放置在另一第二物料箱中,無須仰賴人工作業,效率高。Furthermore, the present invention can automatically take out the single-piece object in the horizontal state in the first material box or the second material box, and automatically turn the single-piece object in the horizontal state into a vertical state through the flipping module, and then automatically place it in the horizontal state. In the other second material box, there is no need to rely on manual operation, and the efficiency is high.

此外,本發明能夠藉由該等第二夾具夾住第一物料箱中的呈現水平狀態的單片物件或數片物件或整串物件的外側壁和底面,所以在移動呈現水平狀態的單片物件或數片物件或整串物件時,相當穩固,不會晃動。In addition, the present invention can clamp the outer side wall and bottom surface of a single piece or several pieces of objects or a whole string of objects in the first material box in a horizontal state by the second clamps, so the single piece in a horizontal state can be moved when moving. When an object or several pieces of objects or a whole string of objects are used, it is quite stable and will not shake.

以下配合圖式及元件符號對本發明的實施方式做更詳細的說明,俾使熟習該項技藝者在研讀本說明書後能據以實施。The embodiments of the present invention will be described in more detail below with reference to the drawings and component symbols, so that those skilled in the art can implement them after studying the description.

請參閱圖1,圖1為包含本發明的第一實施例的自動倉儲系統100的整體運作示意圖。本發明提供一種自動倉儲系統用的水平揀料裝置1,為一自動倉儲系統100的一部分,自動倉儲系統100還包含複數倉儲櫃101。具體來說,自動倉儲系統100包含複數倉儲櫃101、複數導軌102、複數存取裝置103以及複數自動倉儲系統用的揀料裝置1。Please refer to FIG. 1 . FIG. 1 is a schematic diagram of the overall operation of the automatic storage system 100 including the first embodiment of the present invention. The present invention provides a horizontal picking device 1 for an automatic storage system, which is a part of an automatic storage system 100 , and the automatic storage system 100 further includes a plurality of storage cabinets 101 . Specifically, the automatic storage system 100 includes a plurality of storage cabinets 101 , a plurality of guide rails 102 , a plurality of access devices 103 , and a plurality of picking devices 1 for the automatic storage system.

該等倉儲櫃101間隔設置於一倉儲空間中,並且包含複數層物料箱放置區1011。該複數層物料箱放置區1011用以供複數物料箱104存放,每一層物料箱放置區1011可供數個物料箱104排成一排。相鄰的二倉儲櫃101之間具有一移動空間1012。換言之,該等倉儲櫃101為立式櫃體。物料箱放置區1011包含一水平物料存放區和一垂直物料存放區。The storage cabinets 101 are arranged in a storage space at intervals, and include a plurality of layers of material box placement areas 1011 . The multiple layers of material box placing areas 1011 are used for storing multiple material boxes 104 , and each layer of material box placing areas 1011 can accommodate several material boxes 104 to be arranged in a row. There is a moving space 1012 between two adjacent storage cabinets 101 . In other words, the storage cabinets 101 are vertical cabinets. The material box placement area 1011 includes a horizontal material storage area and a vertical material storage area.

該等導軌102分別設於該等移動空間1012的地面,環繞該等倉儲櫃101的外周側,並且互相連接而形成一個導引系統。The guide rails 102 are respectively disposed on the ground of the moving spaces 1012, surround the outer peripheral sides of the storage cabinets 101, and are connected to each other to form a guiding system.

各存取裝置103包含一滑座1031、一立桿1032以及一搬運組件1033,滑座1031滑設於其中一導軌102上,立桿1032設於滑座1031的頂部。搬運組件1033包含一動力部(圖未示)、二垂直移動部10331、一承載平台10332以及一水平移動部10333,動力部設於滑座1031,該二垂直移動部10331設於立桿1032的一側並且電性連接動力部,承載平台10332設於垂直移動部10331,水平移動部10333設於承載平台10332並且電性連接動力部。Each access device 103 includes a sliding seat 1031 , a vertical rod 1032 and a transport assembly 1033 . The conveying assembly 1033 includes a power part (not shown), two vertical moving parts 10331 , a carrying platform 10332 and a horizontal moving part 10333 . One side is electrically connected to the power part, the carrying platform 10332 is provided on the vertical moving part 10331, and the horizontal moving part 10333 is set on the carrying platform 10332 and is electrically connected to the power part.

以下將簡單說明自動倉儲系統100的取料程序。首先,滑座1031帶著立桿1032和搬運組件1033沿著其中一導軌102移動,並且停留在一特定位置上。其次,動力部驅動該二垂直移動部10331帶著承載平台10332沿著立桿1032上升至其中一倉儲櫃101的某一層物料箱放置區1011。接著,動力部驅動水平移動部10333從承載平台10332往某一層物料箱放置區1011的方向平移至一物料箱104的底部。然後,動力部驅動水平移動部10333往承載平台10332的方向平移至初始位置。再來,動力部驅動垂直移動部10331帶著承載平台10332沿著立桿1032下降。又,滑座1031帶著立桿1032和搬運組件1033沿著其中一導軌102移動至自動倉儲系統用的揀料裝置1的一側。最後,動力部驅動水平移動部10333從承載平台10332往自動倉儲系統用的揀料裝置1平移,藉以將物料箱104搬運至其中一自動倉儲系統用的揀料裝置1上。The picking procedure of the automatic storage system 100 will be briefly described below. First, the carriage 1031 moves along one of the guide rails 102 with the upright rod 1032 and the carrying assembly 1033, and stays at a specific position. Next, the power part drives the two vertical moving parts 10331 to lift the carrying platform 10332 along the vertical pole 1032 to a certain layer of the material box placement area 1011 of one of the storage cabinets 101 . Next, the power part drives the horizontal moving part 10333 to translate from the carrying platform 10332 to the direction of the material box placement area 1011 of a certain layer to the bottom of a material box 104 . Then, the power part drives the horizontal moving part 10333 to translate to the initial position in the direction of the carrying platform 10332 . Then, the power part drives the vertical moving part 10331 to descend along the vertical rod 1032 with the carrying platform 10332 . In addition, the sliding seat 1031 moves along one of the guide rails 102 with the vertical rod 1032 and the conveying assembly 1033 to one side of the picking device 1 for the automatic storage system. Finally, the power unit drives the horizontal moving unit 10333 to translate from the carrying platform 10332 to the picking device 1 for the automatic storage system, so as to transport the material box 104 to one of the picking devices 1 for the automatic storage system.

自動倉儲系統100的取料程序反過來運作即為自動倉儲系統100的存料程序。The reverse operation of the picking procedure of the automatic storage system 100 is the stocking procedure of the automatic storage system 100 .

請參閱圖1至圖3,分別為包含本發明的第一實施例的自動倉儲系統的整體運作示意圖、本發明的第一實施例的立體圖和結構示意圖。本發明的自動倉儲系統用的水平揀料裝置1包括一第一輸送模組10、一第二輸送模組20、一第一物料箱31、一第二物料箱41、一夾取模組50、一光學讀取器60以及一控制單元70。Please refer to FIG. 1 to FIG. 3 , which are a schematic diagram of the overall operation of the automatic storage system including the first embodiment of the present invention, a perspective view and a schematic structural diagram of the first embodiment of the present invention, respectively. The horizontal picking device 1 for the automatic storage system of the present invention includes a first conveying module 10 , a second conveying module 20 , a first material box 31 , a second material box 41 , and a clamping module 50 , an optical reader 60 and a control unit 70 .

第一輸送模組10包含一第一架體11及一第一輸送部12,第一架體11設置於其中一倉儲櫃101的一側,並且相隔一段距離,第一輸送部12設置於第一架體11上,並且電性連接控制單元70,第一輸送部12的某一處界定為一第一揀料區13。複數自動倉儲系統用的揀料裝置1的複數第一輸送模組10彼此頭尾相接而形成一第一輸送系統。The first conveying module 10 includes a first frame body 11 and a first conveying part 12 , the first frame body 11 is arranged on one side of one of the storage cabinets 101 and is separated by a distance, and the first conveying part 12 is arranged on the first On the rack body 11 and electrically connected to the control unit 70 , a certain part of the first conveying part 12 is defined as a first picking area 13 . A plurality of first conveying modules 10 of a plurality of picking devices 1 used in a plurality of automatic storage systems are connected end to end to form a first conveying system.

在本實施例中,第一輸送部12包含複數第一定位輸送單元121,該等第一定位輸送單元121設置於第一架體11上,並且電性連接控制單元70,部分第一定位輸送單元121共同界定出第一揀料區13。In the present embodiment, the first conveying part 12 includes a plurality of first positioning and conveying units 121 . The first positioning and conveying units 121 are arranged on the first frame body 11 and are electrically connected to the control unit 70 , and some of the first positioning and conveying units 121 are arranged on the first frame body 11 . The units 121 together define the first picking area 13 .

在其他實施例中,第一輸送部12為一第一輸送帶(圖未示),第一輸送帶可移動地設置於第一架體11,並且電性連接控制單元70,第一輸送帶的某一處界定為第一揀料區13。In other embodiments, the first conveying part 12 is a first conveying belt (not shown), the first conveying belt is movably disposed on the first frame body 11 and is electrically connected to the control unit 70 , the first conveying belt A certain place is defined as the first picking area 13 .

第二輸送模組20包含一第二架體21及一第二輸送部22,第二架體21設置於第一輸送模組10遠離其中一倉儲櫃101的一側,第二輸送部22設置於第二架體21上,並且電性連接控制單元70,第二輸送部22的某一處界定為第二揀料區23。複數自動倉儲系統用的揀料裝置1的複數第二輸送模組20彼此頭尾相接而形成一第二輸送系統。The second conveying module 20 includes a second frame body 21 and a second conveying part 22 , the second frame body 21 is disposed on the side of the first conveying module 10 away from one of the storage cabinets 101 , and the second conveying part 22 is disposed On the second frame body 21 and electrically connected to the control unit 70 , a certain part of the second conveying part 22 is defined as the second picking area 23 . The plurality of second conveying modules 20 of the plurality of picking devices 1 for the automatic storage system are connected to each other end to end to form a second conveying system.

在本實施例中,第二輸送部22包含複數第二定位輸送單元221,該等第二定位輸送單元221設置於第二架體21上,並且電性連接控制單元70,部分第二定位輸送單元221共同界定出第二揀料區23。In this embodiment, the second conveying part 22 includes a plurality of second positioning and conveying units 221 , the second positioning and conveying units 221 are disposed on the second frame body 21 and are electrically connected to the control unit 70 , and some of the second positioning and conveying units 221 are arranged on the second frame body 21 . The units 221 collectively define the second picking area 23 .

在其他實施例中,第二輸送部22為一第二輸送帶(圖未示),第二輸送帶可移動地設置於第二架體21,並且電性連接控制單元70,第二輸送帶的某一處界定為第二揀料區23。In other embodiments, the second conveying part 22 is a second conveying belt (not shown), the second conveying belt is movably disposed on the second frame body 21 and is electrically connected to the control unit 70, the second conveying belt A certain place is defined as the second picking area 23 .

存取裝置103從倉儲櫃101的物料箱放置區1011的水平物料存放區取出一物料箱,並且將取出的物料箱搬運至第一輸送部12上。控制單元70控制第一輸送部12運作,第一輸送部12將取出的物料箱水平移動至第一揀料區13。因此,取出的物料箱被界定為第一物料箱31,設置於第一揀料區13,並且用以供呈現水平狀態的多個物件105水平放置於其中。The access device 103 takes out a material box from the horizontal material storage area of the material box placement area 1011 of the storage cabinet 101 , and transports the taken out material box to the first conveying part 12 . The control unit 70 controls the operation of the first conveying part 12 , and the first conveying part 12 horizontally moves the taken out material box to the first picking area 13 . Therefore, the taken-out material box is defined as the first material box 31, which is arranged in the first picking area 13, and is used for horizontally placing a plurality of objects 105 in a horizontal state therein.

請參閱圖4A,圖4A為用以供用呈現水平狀態的物件水平放置的第一物料箱31和第二物料箱41的示意圖。在本實施例中,第一物料箱31包含一箱體331及複數隔板332。箱體331包含二側壁3311、二端壁3312及一底壁,該等側壁3311彼此平行且位於箱體331的相對二側,該等端壁3312彼此平行且位於箱體331的相對二端,底壁位於箱體331的底端,該等側壁3311、該等端壁3312和底壁彼此相接並且共同圍構一容置槽。該等隔板332間隔設置於容置槽中,並且與該等端壁3312平行。各端壁3312的內側面凸設複數定位柱333,各隔板332的外側面和內側面分別凸設複數定位柱333。各端壁3312的內側面的其中二定位柱333和各隔板332的外側面的其中二定位柱333之間的空間界定為一水平定位區334,相鄰的二隔板332的內側面的其中四定位柱333之間的空間界定為一水平定位區334。呈現水平狀態的多個物件105分別水平放置在該等水平定位區334中,該等定位柱333抵住呈現水平狀態的該等物件105的外側壁。所述物件105為SMT專用的物料盤,然不以此為限。Please refer to FIG. 4A . FIG. 4A is a schematic diagram of the first material box 31 and the second material box 41 for horizontally placing objects in a horizontal state. In this embodiment, the first material box 31 includes a box body 331 and a plurality of partitions 332 . The box body 331 includes two side walls 3311 , two end walls 3312 and a bottom wall. The side walls 3311 are parallel to each other and are located on opposite sides of the box body 331 , and the end walls 3312 are parallel to each other and are located at opposite ends of the box body 331 , The bottom wall is located at the bottom end of the box body 331 , the side walls 3311 , the end walls 3312 and the bottom wall are connected to each other and together form an accommodating groove. The partitions 332 are disposed in the accommodating grooves at intervals and are parallel to the end walls 3312 . A plurality of positioning pillars 333 are protruded from the inner side surface of each end wall 3312 , and a plurality of positioning pillars 333 are respectively protruded from the outer side surface and the inner side surface of each partition plate 332 . The space between the two positioning posts 333 on the inner side of each end wall 3312 and the two positioning posts 333 on the outer side of each partition 332 is defined as a horizontal positioning area 334, and the inner side of the adjacent two partitions 332 The space between the four positioning columns 333 is defined as a horizontal positioning area 334 . A plurality of objects 105 in a horizontal state are placed horizontally in the horizontal positioning areas 334 respectively, and the positioning posts 333 abut against the outer side walls of the objects 105 in a horizontal state. The object 105 is a material tray dedicated to SMT, but it is not limited to this.

請參閱圖4B,圖4B為用以供用呈現水平狀態的物件水平放置的第一物料箱31和第二物料箱41的第二種態樣的示意圖。在其他實施例中,第一物料箱31亦可僅包含箱體331,不包含隔板332,容置槽只能夠容納一疊物件105。Please refer to FIG. 4B . FIG. 4B is a schematic diagram of a second aspect of the first material box 31 and the second material box 41 for horizontally placing objects in a horizontal state. In other embodiments, the first material box 31 may only include the box body 331 , but not include the partition 332 , and the accommodating slot can only accommodate a stack of objects 105 .

存取裝置103從倉儲櫃101的物料箱放置區1011的水平物料存放區取出一物料箱,並且將取出的物料箱搬運至第一輸送部12或第二輸送部22上,此物料箱為空箱,並未放置任何物件105。控制單元70控制第一輸送部12或第二輸送部22運作,第一輸送部12或第二輸送部22將取出的物料箱水平移動至第一揀料區13或第二揀料區23。因此,取出的物料箱被界定為第二物料箱41,設置於第一揀料區13或第二揀料區23,並且和第一物料箱31的結構完全相同。圖1及圖2所示的第二物料箱41設置於第二揀料區23。The access device 103 takes out a material box from the horizontal material storage area of the material box placement area 1011 of the storage cabinet 101, and transports the taken out material box to the first conveying part 12 or the second conveying part 22, the material box is empty box, without placing any objects 105. The control unit 70 controls the operation of the first conveying part 12 or the second conveying part 22 , and the first conveying part 12 or the second conveying part 22 horizontally moves the extracted material boxes to the first picking area 13 or the second picking area 23 . Therefore, the material box taken out is defined as the second material box 41 , which is arranged in the first picking area 13 or the second picking area 23 , and has the same structure as the first material box 31 . The second material box 41 shown in FIGS. 1 and 2 is disposed in the second picking area 23 .

夾取模組50包括一基座51、一機械手臂52及二第一夾具53。基座51設置於第一架體11和第二架體21之間,並且靠近第一揀料區13和第二揀料區23。機械手臂52為一多軸式機械手臂,其第一端設置於基座51上,一螺桿521可旋轉地設於多軸式的機械手臂52的第二端,貫穿其頂部和底部,並且電性連接控制單元70。該等第一夾具53設置於螺桿521B的底端,靠近機械手臂52的第二端的軸心,並且電性連接控制單元70。控制單元70控制該等第一夾具53移動於一第一位置與一第二位置之間。The clamping module 50 includes a base 51 , a robotic arm 52 and two first clamps 53 . The base 51 is disposed between the first rack body 11 and the second rack body 21 and is close to the first picking area 13 and the second picking area 23 . The robot arm 52 is a multi-axis robot arm, the first end of which is arranged on the base 51, and a screw 521 is rotatably arranged at the second end of the multi-axis robot arm 52, penetrating the top and bottom thereof, and the electrical Sexual connection control unit 70. The first clamps 53 are disposed at the bottom end of the screw rod 521B, close to the axis of the second end of the robot arm 52 , and are electrically connected to the control unit 70 . The control unit 70 controls the first clamps 53 to move between a first position and a second position.

光學讀取器60設置於夾取模組50的機械手臂52的第二端上,並且電性連接控制單元70。較佳地,光學讀取器60包含一光線發射部61及一光線接收部62,光線發射部61及光線接收部62分別電性連接控制單元80。The optical reader 60 is disposed on the second end of the robotic arm 52 of the gripping module 50 and is electrically connected to the control unit 70 . Preferably, the optical reader 60 includes a light emitting portion 61 and a light receiving portion 62, and the light emitting portion 61 and the light receiving portion 62 are electrically connected to the control unit 80, respectively.

請參閱圖5A至圖5E,圖5A至圖5E為本發明的第一實施例對單片物件105進行揀料的示意圖。以下將配合圖5A至圖5E說明本發明的第一實施例對單片物件105進行揀料。Please refer to FIGS. 5A to 5E . FIGS. 5A to 5E are schematic diagrams of picking a single piece of object 105 according to the first embodiment of the present invention. Hereinafter, with reference to FIGS. 5A to 5E , the first embodiment of the present invention will be described for picking a single piece of object 105 .

如圖5A所示,在夾取模組50夾取呈現水平狀態的單片物件105之前,該等第一夾具53位於第一位置。當夾取模組50夾取第一物料箱31中的呈現水平狀態的單片物件105時,控制單元70先控制機械手臂52移動至第一物料箱31的上方,接著光學讀取器60的光線發射部61發射光線,光線照射到第一物料箱31中的呈現水平狀態的單片物件105的一中心孔1051的周圍,並且反射回到光線接收部62,以獲得一光學定位訊號及一物件堆疊高度訊號並且傳送至控制單元70。控制單元70依據光學定位訊號計算出第一物料箱31中的呈現水平狀態的單片物件105的中心孔1051的正確方位,接著控制單元70依據所計算出的正確方位控制機械手臂52微調其第二端的水平位置,使得該等第一夾具53精準地對準第一物料箱31中的呈現水平狀態的單片物件105的中心孔1051。As shown in FIG. 5A , before the clamping module 50 clamps the single-piece object 105 in a horizontal state, the first clamps 53 are located at the first position. When the gripping module 50 grips the single-piece object 105 in the horizontal state in the first material box 31 , the control unit 70 first controls the robot arm 52 to move above the first material box 31 , and then the optical reader 60 moves The light emitting part 61 emits light, the light irradiates the periphery of a central hole 1051 of the single piece object 105 in the horizontal state in the first material box 31, and is reflected back to the light receiving part 62 to obtain an optical positioning signal and a The object stack height signal is sent to the control unit 70 . The control unit 70 calculates the correct orientation of the center hole 1051 of the single-piece object 105 in the horizontal state in the first material box 31 according to the optical positioning signal, and then the control unit 70 controls the robot arm 52 to fine-tune its first position according to the calculated correct orientation. The horizontal positions of the two ends make the first clamps 53 precisely align with the central hole 1051 of the single piece object 105 in the horizontal state in the first material box 31 .

如圖5B所示,控制單元70控制螺桿521往下移動,使得該等第一夾具53穿過第一物料箱31中的呈現水平狀態的單片物件105的一中心孔1051,並且分別與第一物料箱31中的呈現水平狀態的單片物件105的中心孔1051的內側壁保持一段距離。As shown in FIG. 5B , the control unit 70 controls the screw 521 to move downward, so that the first clamps 53 pass through a central hole 1051 of the single-piece object 105 in the horizontal state in the first material box 31 , and are respectively connected with the first clamp 53 . The inner wall of the central hole 1051 of the single-piece object 105 in a horizontal state in a material box 31 is kept at a certain distance.

如圖5C所示,控制單元70控制該等第一夾具53水平移動至第二位置,使得該等第一夾具53夾住第一物料箱31中的呈現水平狀態的單片物件105的中心孔1051的內側壁。在夾取模組50夾取第一物料箱31中的呈現水平狀態的單片物件105以後,如圖5C所示,控制單元70先控制螺桿521往上移動,使得呈現水平狀態的單片物件105離開第一物料箱31,接著如圖5D所示,控制單元70再控制機械手臂52移動至第二物料箱41的上方,使得呈現水平狀態的單片物件105位於第二物料箱41的上方。As shown in FIG. 5C , the control unit 70 controls the first clamps 53 to move horizontally to the second position, so that the first clamps 53 clamp the center hole of the single-piece object 105 in the horizontal state in the first material box 31 1051 inner sidewall. After the clamping module 50 clamps the single-piece object 105 in the horizontal state in the first material box 31 , as shown in FIG. 5C , the control unit 70 first controls the screw 521 to move upward, so that the single-piece object in the horizontal state is in the horizontal state. 105 leaves the first material box 31 , and then, as shown in FIG. 5D , the control unit 70 controls the robot arm 52 to move to the top of the second material box 41 , so that the single-piece object 105 in a horizontal state is located above the second material box 41 .

當控制單元70控制機械手臂52移動至第二物料箱41的上方時,光學讀取器60的光線發射部61發射光線,光線照射到第二物料箱41的底部或已存放於第二物料箱41中的呈現水平狀態的物件105的最上層者的頂部,並且反射回到光學接收部62,以獲得一深度訊號並且傳送至控制單元70。控制單元70比對物件堆疊高度訊號和深度訊號的差異計算出一物件移動數量。所述深度訊號是指第二物料箱41的頂部至底部或已存放於第二物料箱41中的呈現水平狀態的物件105的最上層者的頂部之間的距離。When the control unit 70 controls the robotic arm 52 to move above the second material box 41, the light emitting part 61 of the optical reader 60 emits light, and the light irradiates the bottom of the second material box 41 or has been stored in the second material box The top of the uppermost layer of the object 105 in the horizontal state in 41 is reflected back to the optical receiving part 62 to obtain a depth signal and transmit it to the control unit 70 . The control unit 70 compares the difference between the object stacking height signal and the depth signal to calculate an object moving quantity. The depth signal refers to the distance from the top of the second material box 41 to the bottom or the top of the uppermost layer of the horizontal objects 105 stored in the second material box 41 .

如圖5E所示,控制單元70控制螺桿521往下移動,將呈現水平狀態的單片物件105移動至第二物料箱41中。As shown in FIG. 5E , the control unit 70 controls the screw 521 to move downward, and moves the single-piece object 105 in a horizontal state into the second material box 41 .

控制單元70控制該等第一夾具53水平移動至第一位置,使得該等第一夾具53脫離呈現水平狀態的單片物件105的中心孔1051的內側壁。最後,控制單元70控制螺桿521往上移動,使得該等第一夾具53穿過呈現水平狀態的單片物件105的中心孔1051,藉以將呈現水平狀態的單片物件105水平放置在第二物料箱41的水平定位區334中。The control unit 70 controls the first clamps 53 to move horizontally to the first position, so that the first clamps 53 are separated from the inner wall of the center hole 1051 of the single piece object 105 in a horizontal state. Finally, the control unit 70 controls the screw 521 to move upward, so that the first clamps 53 pass through the central hole 1051 of the single-piece object 105 in the horizontal state, so as to place the single-piece object 105 in the horizontal state on the second material. in the horizontal positioning area 334 of the box 41 .

控制單元70依據物件移動數量持續控制機械手臂52從第一物料箱31中移動複數片呈現水平狀態的單片物件105至第二物料箱41中。具體來說,第二物料箱41中的呈現水平狀態的物件105的數量每增加一片,光學讀取器60就會更新深度訊號,控制單元70依據更新的深度訊號對物件移動數量進行扣除,直至物件移動數量扣除至零為止。當控制單元70將物件移動數量扣除至零時,代表第二物料箱41中的複數呈現水平狀態的物件105的高度與物料堆疊高度訊號相符,控制單元70控制機械手臂52停止運作。請參閱圖6,圖6為本發明的第一實施例對數片物件105進行揀料的示意圖。第一實施例亦可用以對數片物件105進行揀料。所述數片物件105是指同一疊物件105中的兩片到五片物件105。第一實施例對數片物件105進行揀料的過程與對單片物件105進行揀料的過程,差異在於:其一,當夾取模組50夾取呈現水平狀態的數片物件105時,該等第一夾具53穿過第一物料箱31中的呈現水平狀態的數片物件105的中心孔1051;其二,控制單元70控制該等第一夾具53A水平移動至第二位置,使得該等第一夾具53A夾住第一物料箱31中的呈現水平狀態的數片物件105的中心孔1051的內側壁。除了上述二點差異之外,第一實施例對數片物件105進行揀料的其餘過程皆與第一實施例對單片物件105進行揀料的過程完全相同。The control unit 70 continuously controls the robotic arm 52 to move a plurality of single-piece objects 105 in a horizontal state from the first material box 31 to the second material box 41 according to the moving quantity of the objects. Specifically, each time the number of objects 105 in the horizontal state in the second material box 41 increases by one piece, the optical reader 60 will update the depth signal, and the control unit 70 will deduct the moving quantity of the objects according to the updated depth signal until The number of object moves is deducted to zero. When the control unit 70 deducts the moving quantity of the objects to zero, it means that the heights of the objects 105 in the second material box 41 in a horizontal state are consistent with the material stacking height signal, and the control unit 70 controls the robot arm 52 to stop working. Please refer to FIG. 6 , which is a schematic diagram of picking several pieces of objects 105 according to the first embodiment of the present invention. The first embodiment can also be used for picking several pieces of objects 105 . The number of pieces of objects 105 refers to two to five pieces of objects 105 in the same stack of objects 105 . The difference between the process of picking several pieces of objects 105 in the first embodiment and the process of picking up a single piece of object 105 is: First, when the clamping module 50 clamps several pieces of objects 105 in a horizontal state, the Waiting for the first clamps 53 to pass through the center holes 1051 of several pieces of objects 105 in the first material box 31 in a horizontal state; secondly, the control unit 70 controls the first clamps 53A to move horizontally to the second position, so that the The first clamp 53A clamps the inner side walls of the center holes 1051 of several pieces of objects 105 in a horizontal state in the first material box 31 . Except for the above two differences, the rest of the process of picking several pieces of objects 105 in the first embodiment is exactly the same as the process of picking a single piece of objects 105 in the first embodiment.

藉此,本發明能夠自動將第一物料箱31中的呈現水平狀態的單片物件105或數片物件105水平放置在第二物料箱41中,無須仰賴人工作業,效率高。In this way, the present invention can automatically place a single piece of object 105 or several pieces of objects 105 in a horizontal state in the first material box 31 horizontally in the second material box 41 , without relying on manual operations and with high efficiency.

如圖1至圖3所示,本發明的自動倉儲系統用的水平揀料裝置1更包括一翻轉模組80,翻轉模組80包含一固定部81、一翻轉部82及一驅動機構83。固定部81設置於第一輸送模組10與第二輸送模組20之間,並且靠近夾取模組50的基座51。翻轉部82設置於固定部81,並且具有一容槽821,驅動機構83設置於固定部81連接翻轉部82,並且驅動翻轉部82相對固定部81旋轉餘一水平位置與一垂直位置之間,控制單元70電性連接驅動機構83。As shown in FIG. 1 to FIG. 3 , the horizontal picking device 1 for the automatic storage system of the present invention further includes a turning module 80 , and the turning module 80 includes a fixing part 81 , a turning part 82 and a driving mechanism 83 . The fixing portion 81 is disposed between the first conveying module 10 and the second conveying module 20 and is close to the base 51 of the clamping module 50 . The inverting portion 82 is arranged on the fixing portion 81 and has an accommodating groove 821. The driving mechanism 83 is arranged on the fixing portion 81 to connect the inverting portion 82, and drives the inverting portion 82 to rotate relative to the fixing portion 81 between a horizontal position and a vertical position. The control unit 70 is electrically connected to the driving mechanism 83 .

復請參閱圖1及圖2,存取裝置103從倉儲櫃101的物料箱放置區1011的垂直物料存放區取出一物料箱,並且將取出的物料箱搬運至第一輸送部12或第二輸送部22上,此物料箱為空箱,並未放置任何物件105。控制單元70控制第一輸送部12或第二輸送部22運作,第一輸送部12或第二輸送部22將取出的物料箱水平移動至第一揀料區13或第二揀料區23。因此,取出的物料箱被界定為第二物料箱42,設置於第一揀料區13或第二揀料區23,並且結構與第一物料箱31和第二物料箱41的結構完全不同。圖1及圖2的第二物料箱42設置於第二揀料區23中。1 and 2 again, the access device 103 takes out a material box from the vertical material storage area of the material box placement area 1011 of the storage cabinet 101, and transports the taken out material box to the first conveying part 12 or the second conveying part On the part 22, the material box is an empty box, and no object 105 is placed there. The control unit 70 controls the operation of the first conveying part 12 or the second conveying part 22 , and the first conveying part 12 or the second conveying part 22 horizontally moves the extracted material boxes to the first picking area 13 or the second picking area 23 . Therefore, the taken out material box is defined as the second material box 42 , which is arranged in the first picking area 13 or the second picking area 23 , and has a completely different structure from that of the first material box 31 and the second material box 41 . The second material box 42 of FIG. 1 and FIG. 2 is disposed in the second picking area 23 .

請參閱圖7,圖7為用以供用呈現垂直狀態的物件垂直放置的第二物料箱42的示意圖。第二物料箱42的結構和第一物料箱31以及第二物料箱41的結構差別在於:該等隔板332將容置槽分隔成二垂直定位區421;值得一提,本實施例也可應用於無隔開的物料箱。Please refer to FIG. 7 . FIG. 7 is a schematic diagram of the second material box 42 for vertically placing objects in a vertical state. The difference between the structure of the second material box 42 and the structure of the first material box 31 and the second material box 41 is that the partitions 332 divide the accommodating groove into two vertical positioning areas 421; it is worth mentioning that this embodiment can also Applies to undivided material bins.

請參閱圖8A至圖8C,圖8A至圖8C為本發明的第一實施例對單片物件105進行翻轉及揀料的示意圖。以下將配合圖8A至圖8C說明本發明的第一實施例對單片物件105進行翻轉及揀料。Please refer to FIGS. 8A to 8C . FIGS. 8A to 8C are schematic diagrams of flipping and picking a single piece of object 105 according to the first embodiment of the present invention. In the following, the first embodiment of the present invention will be described with reference to FIGS. 8A to 8C for flipping and picking the single-piece object 105 .

如圖8A所示,控制單元70先控制夾取模組50移動至第一物料箱31中,接著控制單元70再控制夾取模組50夾取第一物料箱31中的呈現水平狀態的單片物件105,然後控制單元70控制夾取模組50將呈現水平狀態的單片物件105移動進入位於水平位置的翻轉部82的容槽821中。夾取模組50夾取、移動和放置呈現水平狀態的單片物件105的動作細節如前所述,差別僅在於,呈現水平狀態的單片物件105改成水平放置在翻轉部82的容槽821中,而不是第二物料箱41中。As shown in FIG. 8A , the control unit 70 first controls the gripping module 50 to move into the first material box 31 , and then the control unit 70 controls the gripping module 50 to grip the horizontal single pieces in the first material box 31 . Then, the control unit 70 controls the clamping module 50 to move the single-piece object 105 in the horizontal state into the accommodating slot 821 of the turning portion 82 in the horizontal position. The action details of the gripping module 50 for gripping, moving and placing the single-piece object 105 in the horizontal state are as described above, the only difference is that the single-piece object 105 in the horizontal state is changed to be placed horizontally in the receptacle of the turning portion 82 821 instead of the second material box 41.

如圖8B所示,控制單元70控制驅動機構83驅動翻轉部82移動至垂直位置,從而呈現水平狀態的單片物件105從水平狀態翻轉成垂直狀態。As shown in FIG. 8B , the control unit 70 controls the driving mechanism 83 to drive the turning portion 82 to move to the vertical position, so that the single-piece object 105 in the horizontal state is turned from the horizontal state to the vertical state.

如圖8C所示,在夾取模組50夾取呈現垂直狀態的單片物件105之前,該等第一夾具53位於第二位置。當夾取模組50夾取翻轉部82中的呈現垂直狀態的單片物件105時,控制單元70先控制機械手臂52移動至翻轉部82的上方,接著該控制單元再控制螺桿521往下移動,使得該等第一夾具53通過翻轉部82中的呈現垂直狀態的單片物件105的二表面的外側,並且分別與翻轉部82中的呈現垂直狀態的單片物件105的二表面保持一段距離,然後控制單元70控制該等第一夾具53水平移動至第一位置,使得該等第一夾具53夾住翻轉部82中的呈現垂直狀態的單片物件105的二表面。在夾取模組50夾取翻轉部82中的呈現垂直狀態的單片物件105以後,控制單元70先控制螺桿521往上移動,使得呈現垂直狀態的單片物件105離開翻轉部82,接著控制單元70控制機械手臂52移動至第二物料箱42的上方,使得呈現垂直狀態的單片物件105位於第二物料箱42的上方,然後控制單元70控制螺桿521往下移動,將呈現垂直狀態的單片物件105移動至第二物料箱42中。接著,控制單元70控制該等第一夾具53水平移動至第二位置,使得該等第一夾具53脫離呈現垂直狀態的單片物件105的二表面。最後,控制單元70控制螺桿521往上移動,藉以將呈現垂直狀態的單片物件105垂直放置在第二物料箱42的垂直定位區421中。As shown in FIG. 8C , before the clamping module 50 clamps the single-piece object 105 in the vertical state, the first clamps 53 are located at the second position. When the gripping module 50 grips the single-piece object 105 in the vertical state in the turning portion 82 , the control unit 70 first controls the robotic arm 52 to move above the turning portion 82 , and then the control unit controls the screw 521 to move downward. , so that the first clamps 53 pass through the outer sides of the two surfaces of the single-piece object 105 in the vertical state in the inversion portion 82 , and maintain a distance from the two surfaces of the single-piece object 105 in the vertical state in the inversion portion 82 respectively. , and then the control unit 70 controls the first clamps 53 to move horizontally to the first position, so that the first clamps 53 clamp the two surfaces of the single-piece object 105 in the vertical state in the turning portion 82 . After the clamping module 50 clamps the single-piece object 105 in the vertical state in the inversion portion 82, the control unit 70 first controls the screw 521 to move upward, so that the single-piece object 105 in the vertical state leaves the inversion portion 82, and then controls The unit 70 controls the robotic arm 52 to move above the second material box 42, so that the single-piece object 105 in the vertical state is located above the second material box 42, and then the control unit 70 controls the screw 521 to move down, and the vertical state of the single-piece object 105 is located above the second material box 42. The single-piece object 105 is moved into the second material box 42 . Next, the control unit 70 controls the first clamps 53 to move horizontally to the second position, so that the first clamps 53 are separated from the two surfaces of the single-piece object 105 in a vertical state. Finally, the control unit 70 controls the screw 521 to move upward, so as to vertically place the single-piece object 105 in the vertical state in the vertical positioning area 421 of the second material box 42 .

本發明亦可透過上述運作模式從第二物料箱41將呈現水平狀態的單片物件105取出,然後進行翻轉及揀料,再將呈現垂直狀態的單片物件105垂直放置在第二物料箱42的垂直定位區421中。In the present invention, the single-piece object 105 in the horizontal state can also be taken out from the second material box 41 through the above-mentioned operation mode, and then flipped and picked, and then the single-piece object 105 in the vertical state is vertically placed in the second material box 42 . in the vertical positioning area 421.

藉此,本發明能夠自動將第一物料箱31或第二物料箱41中的呈現水平狀態的單片物件105取出,經由翻轉模組80自動將呈現水平狀態的單片物件105翻轉成垂直狀態,然後自動放置在第二物料箱42中,無須仰賴人工作業,效率高。In this way, the present invention can automatically take out the single-piece object 105 in the horizontal state in the first material box 31 or the second material box 41 , and automatically turn the single-piece object 105 in the horizontal state into a vertical state through the inversion module 80 . , and then automatically placed in the second material box 42 without relying on manual work, and the efficiency is high.

值得一提的是,存取裝置103亦可從倉儲櫃101的物料箱放置區1011的垂直物料存放區取出另一物料箱,並且將取出的另一物料箱搬運至第一輸送部12或第二輸送部22上,此物料箱裝滿呈現垂直狀態的多個物件105。控制單元70控制第一輸送部12或第二輸送部22運作,第一輸送部12或第二輸送部22將取出的物料箱水平移動至第一揀料區13或第二揀料區23。因此,取出的物料箱被界定為第二物料箱43,設置於第一揀料區13或第二揀料區23,並且結構與和第二物料箱42的結構完全相同。圖1及圖2的第二物料箱43設置於第一揀料區13中。It is worth mentioning that the access device 103 can also take out another material box from the vertical material storage area of the material box placement area 1011 of the storage cabinet 101, and transport the taken out another material box to the first conveying part 12 or the second material box. On the second conveying part 22, the material box is filled with a plurality of objects 105 in a vertical state. The control unit 70 controls the operation of the first conveying part 12 or the second conveying part 22 , and the first conveying part 12 or the second conveying part 22 horizontally moves the extracted material boxes to the first picking area 13 or the second picking area 23 . Therefore, the material box taken out is defined as the second material box 43 , which is arranged in the first picking area 13 or the second picking area 23 , and has the same structure as that of the second material box 42 . The second material box 43 of FIG. 1 and FIG. 2 is disposed in the first picking area 13 .

在夾取模組50夾取呈現垂直狀態的單片物件105之前,該等第一夾具53位於第二位置。當夾取模組50夾取第二物料箱43中的呈現垂直狀態的單片物件105時,控制單元70先控制機械手臂52移動至第二物料箱43的上方,接著該控制單元再控制螺桿521往下移動,使得該等第一夾具53通過第二物料箱43中的呈現垂直狀態的單片物件105的二表面的外側,並且分別與第二物料箱43中的呈現垂直狀態的單片物件105的二表面保持一段距離,然後控制單元70控制該等第一夾具53水平移動至第一位置,使得該等第一夾具53夾住第二物料箱43中的呈現垂直狀態的單片物件105的二表面。在夾取模組50夾取第二物料箱43中的呈現垂直狀態的單片物件105以後,控制單元70先控制螺桿521往上移動,使得呈現垂直狀態的單片物件105離開第二物料箱43,接著控制單元70控制機械手臂52移動至第二物料箱42的上方,使得呈現垂直狀態的單片物件105位於第二物料箱42的上方,然後控制單元70控制螺桿521往下移動,將呈現垂直狀態的單片物件105移動至第二物料箱42中。接著,控制單元70控制該等第一夾具53水平移動至第二位置,使得該等第一夾具53脫離呈現垂直狀態的單片物件105的二表面。最後,控制單元70控制螺桿521往上移動,藉以將呈現垂直狀態的單片物件105垂直放置在第二物料箱42的垂直定位區421中。 Before the clamping module 50 clamps the single-piece object 105 in the vertical state, the first clamps 53 are located at the second position. When the gripping module 50 grips the single-piece object 105 in the vertical state in the second material box 43 , the control unit 70 first controls the robot arm 52 to move above the second material box 43 , and then the control unit controls the screw 521 moves downward, so that the first clamps 53 pass through the outer sides of the two surfaces of the single-piece objects 105 in the vertical state in the second material box 43 , and are respectively connected with the single-piece objects in the vertical state in the second material box 43 . The two surfaces of the object 105 are kept at a distance, and then the control unit 70 controls the first clamps 53 to move horizontally to the first position, so that the first clamps 53 clamp the single-piece object in the vertical state in the second material box 43 105's second surface. After the clamping module 50 clamps the single-piece object 105 in the vertical state in the second material box 43, the control unit 70 first controls the screw 521 to move upward, so that the single-piece object 105 in the vertical state leaves the second material box 43. Next, the control unit 70 controls the robotic arm 52 to move to the top of the second material box 42, so that the single-piece object 105 in the vertical state is located above the second material box 42, and then the control unit 70 controls the screw 521 to move down to move the The single-piece object 105 in the vertical state is moved into the second material box 42 . Next, the control unit 70 controls the first clamps 53 to move horizontally to the second position, so that the first clamps 53 are separated from the two surfaces of the single-piece object 105 in a vertical state. Finally, the control unit 70 controls the screw 521 to move upward, so as to vertically place the single-piece object 105 in the vertical state in the vertical positioning area 421 of the second material box 42 .

藉此,本發明能夠自動將第二物料箱43中的呈現垂直狀態的單片物件105取出,然後自動放置在第二物料箱42中,無須仰賴人工作業,效率高。 Thereby, the present invention can automatically take out the single-piece objects 105 in the vertical state in the second material box 43, and then automatically place them in the second material box 42, without relying on manual operations, and has high efficiency.

請參閱圖9,圖9為本發明的第二實施例的示意圖。第二實施例的夾取模組50A與第一實施例的夾取模組50的結構不同。除此之外,本發明的第二實施例的其餘技術特徵皆與第一實施例相同。 Please refer to FIG. 9 , which is a schematic diagram of a second embodiment of the present invention. The clamping module 50A of the second embodiment is different in structure from the clamping module 50 of the first embodiment. Except for this, other technical features of the second embodiment of the present invention are the same as those of the first embodiment.

進一步地說,第二實施例的夾取模組50A更包括四第二夾具54A,各第二夾具54A包括一第二移動夾桿541A及一第二鉤部542A,第二移動夾桿541A設置於機械手臂52A的第二端,並且靠近機械手臂52A的外側,第二鉤部542A凸設於第二移動夾桿541A的一內側壁,控制單元70電性連接第二移動夾桿541A,並且控制第二移動夾桿541A移動於一第三位置與一第四位置之間。較佳地,該等第二夾具54A的第二鉤部542A的延伸方向相異。較佳地,各第二夾具54A的第二鉤部542A位於各第二夾具54A的第二移動夾桿541A的底端。 Further, the clamping module 50A of the second embodiment further includes four second clamps 54A, each of the second clamps 54A includes a second movable clamp rod 541A and a second hook portion 542A, and the second movable clamp rod 541A is provided with At the second end of the robot arm 52A and close to the outer side of the robot arm 52A, the second hook portion 542A is protruded from an inner side wall of the second moving clamp rod 541A, the control unit 70 is electrically connected to the second moving clamp rod 541A, and The second moving clamp rod 541A is controlled to move between a third position and a fourth position. Preferably, the extending directions of the second hook portions 542A of the second clamps 54A are different. Preferably, the second hook portion 542A of each second clamp 54A is located at the bottom end of the second moving clamp rod 541A of each second clamp 54A.

第二實施例對單片物件105進行揀料的過程與第一實施例對單片物件105進行揀料的過程,差別在於:其一,在夾取模組50A夾取第一物料箱31中的呈現水平狀態的單片物件105之前,該等第二夾具54A的第二移動夾桿541A位於第三位置;其二,當夾取模組50A夾取第一物料箱31中的呈現水平狀態的單 片物件105時,該等第二夾具54A通過第一物料箱31中的呈現水平狀態的單片物件105的外側壁的外側;其三,控制單元70控制該等第二夾具54A的第二移動夾桿541A水平移動至第四位置,使得該等第二夾具54A的第二移動夾桿541A夾住第一物料箱31中的呈現水平狀態的單片物件105的外側壁,同時該等第二夾具54A的第二鉤部542A抵靠於第一物料箱31中的呈現水平狀態的單片物件105的底面。除了上述三點差異之外,第二實施例對單片物件105進行揀料的其餘過程皆與第一實施例對單片物件105進行揀料的過程完全相同。 The process of picking single-piece objects 105 in the second embodiment is different from the process of picking single-piece objects 105 in the first embodiment. First, the first material box 31 is clamped in the clamping module 50A Before the single-piece object 105 in the horizontal state, the second moving clamping bars 541A of the second clamps 54A are located at the third position; secondly, when the clamping module 50A clamps the first material box 31 in the horizontal state single When the object 105 is cut, the second clamps 54A pass through the outer side of the outer side wall of the single-piece object 105 in the horizontal state in the first material box 31; thirdly, the control unit 70 controls the second movement of the second clamps 54A The clamping rods 541A move horizontally to the fourth position, so that the second moving clamping rods 541A of the second clamps 54A clamp the outer side walls of the single-piece objects 105 in the horizontal state in the first material box 31 , while the second moving clamping rods 541A The second hook portion 542A of the clamp 54A abuts against the bottom surface of the single-piece object 105 in the horizontal state in the first material box 31 . Except for the above three differences, the rest of the process of picking the single-piece object 105 in the second embodiment is exactly the same as the process of picking the single-piece object 105 in the first embodiment.

請參閱圖10,圖10為本發明的第二實施例對整串物件105進行揀料的示意圖。以下將配合圖10說明本發明的第二實施例如何對整串物件105進行揀料。 Please refer to FIG. 10 . FIG. 10 is a schematic diagram of picking the entire string of objects 105 according to the second embodiment of the present invention. Hereinafter, with reference to FIG. 10 , it will be described how the second embodiment of the present invention performs the picking of the entire string of objects 105 .

第二實施例對整串物件105進行揀料的過程中,其與第二實施例對單片物件105進行揀料的過程,差異在於:其一,當夾取模組50A夾取第一物料箱31中的呈現水平狀態的整串物件105時,該等第一夾具53A穿過第一物料箱31中的呈現水平狀態的整串物件105的中心孔1051,同時該等第二夾具54A通過第一物料箱31中的呈現水平狀態的整串物件105的外側壁的外側;其二,控制單元70控制該等第一夾具53A水平移動至第二位置,使得該等第一夾具53A夾住第一物料箱31中的呈現水平狀態的整串物件105的中心孔1051的內側壁;其三,控制單元70控制該等第二夾具54A的第二移動夾桿541A水平移動至第四位置,使得該等第二夾具54A的第二移動夾桿541A夾住第一物料箱31中的呈現水平狀態的整串物件105的外側壁,同時該等第二夾具54A的第二鉤部542A抵靠於第一物料箱31中的呈現水平狀態的整串物件105的最下層的物件105的底面。除了上述三點差異之外,第二實施例對整串物件105進行揀料的其餘過程皆與第二實施例對單片物件105進行揀料的過程完全相同。The process of picking up the whole string of objects 105 in the second embodiment is different from the process of picking single-piece objects 105 in the second embodiment. First, when the clamping module 50A clamps the first material When the entire string of objects 105 in the horizontal state in the box 31 is in a horizontal state, the first clamps 53A pass through the central hole 1051 of the entire string of objects 105 in the horizontal state in the first material box 31 , while the second clamps 54A pass through the center hole 1051 . The outer side of the outer side wall of the entire string of objects 105 in the first material box 31 in a horizontal state; secondly, the control unit 70 controls the first clamps 53A to move horizontally to the second position, so that the first clamps 53A are clamped The inner side wall of the central hole 1051 of the entire string of objects 105 in the first material box 31 in a horizontal state; thirdly, the control unit 70 controls the second moving clamp bars 541A of the second clamps 54A to move horizontally to the fourth position, The second moving clamping rods 541A of the second clamps 54A clamp the outer side walls of the entire string of objects 105 in the horizontal state in the first material box 31, while the second hooks 542A of the second clamps 54A abut against The bottom surface of the lowermost object 105 of the entire string of objects 105 in the first material box 31 in a horizontal state. Except for the above-mentioned three differences, the rest of the process of picking the whole string of objects 105 in the second embodiment is exactly the same as the process of picking the single piece of objects 105 in the second embodiment.

本發明的第二實施例的夾取模組50A能夠藉由該等第二夾具54A夾住第一物料箱31中的呈現水平狀態的數片物件105或整串物件105的外側壁和底面,所以在移動呈現水平狀態的數片物件105或整串物件105時,相當穩固,不會晃動。本發明的第一實施例的夾取模組50因無第二夾具54A,所以在移動呈現水平狀態的數片物件105或整串物件105時,容易晃動,不是很穩。除了上述功效差異之外,本發明的第一實施例和第二實施例的其他基本功效完全相同。The clamping module 50A of the second embodiment of the present invention can clamp the outer side walls and bottom surfaces of several pieces of objects 105 in the first material box 31 in a horizontal state or the entire string of objects 105 by the second clamps 54A. Therefore, when moving several pieces of objects 105 or a whole string of objects 105 in a horizontal state, it is quite stable and will not shake. Since the clamping module 50 of the first embodiment of the present invention does not have the second clamp 54A, when moving several pieces of objects 105 or a whole string of objects 105 in a horizontal state, it is easy to shake and not very stable. Except for the above-mentioned difference in efficacy, other basic functions of the first embodiment and the second embodiment of the present invention are exactly the same.

請參閱圖11,圖11為包含本發明的第三實施例的自動倉儲系統100A的整體運作示意圖。本發明的第三實施例與第一實施例的結構差異在於:其一,第一輸送模組10和第二輸送模組20彼此並排相鄰設置;其二,夾取模組50設置於第一輸送模組10與其中一倉儲櫃101A之間。另外,自動倉儲系統100A的各倉儲櫃101A為箱型櫃體,自動倉儲系統100A的其餘構件配合箱型櫃體態樣的倉儲櫃101A有所調整,在結構上與自動倉儲系統100的其餘構件有所不同,但功能相同。Please refer to FIG. 11 . FIG. 11 is a schematic diagram of the overall operation of the automatic storage system 100A including the third embodiment of the present invention. The structural difference between the third embodiment of the present invention and the first embodiment is: firstly, the first conveying module 10 and the second conveying module 20 are arranged side by side and adjacent to each other; Between a conveying module 10 and one of the storage cabinets 101A. In addition, each storage cabinet 101A of the automatic storage system 100A is a box-type cabinet, and the other components of the automatic storage system 100A are adjusted to match the storage cabinet 101A of the box-shaped cabinet body, and are structurally similar to the other components of the automatic storage system 100. different, but functionally the same.

請參閱圖12,圖12為本發明的第四實施例的立體圖。第四實施例與第一實施例的結構差異在於:其一,第一輸送模組10A更包含二第一揀料部14,該等第一揀料部14間隔設置於第一輸送部12遠離其中一倉儲櫃101的一側,並且電性連接控制單元70,該等第一揀料部14共同界定出所述第一揀料區13,各第一揀料部14實質上為一桌體;以及其二,第二輸送模組20A包含二第二揀料部24,該等第二揀料部24間隔設置於第二輸送部22靠近第一輸送模組10的一側,並且電性連接控制單元70,該等第二揀料部24共同界定出所述第二揀料區23,各第二揀料部24實質上為一桌體。除了上述差異之外,第四實施例的其他結構皆與第一實施例相同。Please refer to FIG. 12 , which is a perspective view of a fourth embodiment of the present invention. The structural difference between the fourth embodiment and the first embodiment is that: first, the first conveying module 10A further includes two first picking parts 14 , and the first picking parts 14 are arranged at intervals away from the first conveying part 12 . One side of one of the storage cabinets 101 is electrically connected to the control unit 70. The first picking parts 14 together define the first picking area 13, and each first picking part 14 is substantially a table. and secondly, the second conveying module 20A includes two second picking parts 24, the second picking parts 24 are arranged at intervals on the side of the second conveying part 22 close to the first conveying module 10, and are electrically Connected to the control unit 70, the second picking parts 24 together define the second picking area 23, and each second picking part 24 is substantially a table. Except for the above differences, other structures of the fourth embodiment are the same as those of the first embodiment.

請參閱圖13,圖13為包含本發明的第一實施例的自動倉儲系統100B的整體運作示意圖。自動倉儲系統100B的存取裝置103B為一倉儲運輸機器人,除此之外,自動倉儲系統100B的其餘結構與自動倉儲系統100相同。進一步地說,倉儲運輸機器人具有自主導航、實時定位、讀取路徑規劃、智能避障等功能,適合作為存取裝置103B。藉此,存取裝置103B不僅能夠達到如存取裝置103的倉儲運作方式,同時更具有較佳運輸機動效率,且不侷限於軌道相關的限制。再者,存取裝置103B能夠對應將物料箱104搬運至其中一自動倉儲系統用的揀料裝置1上,以供進行水平揀料相關程序。此外,存取裝置103B當然也可於揀料程序後進行倉儲的存料程序。Please refer to FIG. 13 . FIG. 13 is a schematic diagram of the overall operation of the automatic storage system 100B including the first embodiment of the present invention. The access device 103B of the automatic storage system 100B is a storage and transportation robot. Except for this, the rest of the structure of the automatic storage system 100B is the same as that of the automatic storage system 100 . Further, the storage and transportation robot has functions such as autonomous navigation, real-time positioning, reading path planning, and intelligent obstacle avoidance, and is suitable as the access device 103B. In this way, the access device 103B can not only achieve the storage operation mode like the access device 103 , but also has better transportation maneuvering efficiency, and is not limited to the limitation related to the track. Furthermore, the access device 103B can correspondingly transport the material box 104 to one of the picking devices 1 used in the automatic storage system for performing horizontal picking related procedures. In addition, the access device 103B can, of course, also perform the stocking procedure of storage after the picking procedure.

以上所述者僅為用以解釋本發明的較佳實施例,並非企圖據以對本發明做任何形式上的限制,是以,凡有在相同的發明精神下所作有關本發明的任何修飾或變更,皆仍應包括在本發明意圖保護的範疇。The above descriptions are only used to explain the preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Therefore, any modification or change of the present invention should be made under the same spirit of the invention. , all should still be included in the intended protection scope of the present invention.

1:自動倉儲系統用的水平揀料裝置 10:第一輸送模組 11:第一架體 12:第一輸送部 121:第一定位輸送單元 13:第一揀料區 14:第一揀料部 20:第二輸送模組 21:第二架體 22:第二輸送部 221:第二定位輸送單元 23:第二揀料區 24:第二揀料部 31:第一物料箱 331:箱體 3311:側壁 3312:端壁 332:隔板 333:定位柱 334:水平定位區 41,42,43:第二物料箱 421:垂直定位區 50,50A:夾取模組 51:基座 52,52A:機械手臂 521:螺桿 53,53A:第一夾具 54A:第二夾具 541A:第二移動夾桿 542A:第二鉤部 60:光學讀取器 61:光線發射部 62:光線接收部 70:控制單元 80:翻轉模組 81:固定部 82:翻轉部 821:容槽 83:驅動機構 100,100A,100B:自動倉儲系統 101,101A:倉儲櫃 1011:物料箱放置區 1012:移動空間 102:導軌 103,103B:存取裝置 1031:滑座 1032:立桿 1033:搬運組件 10331:垂直移動部 10332:承載平台 10333:水平移動部 104:物料箱 105:物件1: Horizontal picking device for automatic storage system 10: The first conveying module 11: The first frame 12: The first conveying part 121: The first positioning conveying unit 13: The first picking area 14: The first picking department 20: The second conveying module 21: The second frame 22: The second conveying part 221: Second positioning conveying unit 23: The second picking area 24: The second picking department 31: The first material box 331: Box 3311: Sidewall 3312: End Wall 332: Separator 333: Positioning Post 334: Horizontal positioning area 41, 42, 43: Second material box 421: Vertical positioning area 50,50A: Clamping module 51: Pedestal 52,52A: Robotic arm 521: Screw 53, 53A: First fixture 54A: Second fixture 541A: Second moving clamp bar 542A: Second hook 60: Optical Reader 61: Light emission part 62: Light receiving part 70: Control unit 80: Flip Module 81: Fixed part 82: Flip part 821: Container 83: Drive mechanism 100, 100A, 100B: Automatic Storage System 101,101A: Storage Cabinets 1011: Material box placement area 1012: Mobile Space 102: Rails 103, 103B: Access devices 1031: Slider 1032: Pole 1033: Handling Components 10331: Vertical moving part 10332: Bearing Platform 10333: Horizontal moving part 104: Material Box 105: Objects

〔圖1〕為包含本發明的第一實施例的自動倉儲系統的整體運作示意圖。 〔圖2〕為本發明的第一實施例的立體圖。 〔圖3〕為本發明的第一實施例的結構示意圖。 〔圖4A〕為用以供用呈現水平狀態的物件水平放置的第一物料箱和第二物料箱的第一種態樣的示意圖。 〔圖4B〕為用以供用呈現水平狀態的物件水平放置的第一物料箱和第二物料箱的第二種態樣的示意圖。 〔圖5A〕至〔圖5E〕為本發明的第一實施例對單片物件進行揀料的示意圖。 〔圖6〕為本發明的第一實施例對數片物件進行揀料的示意圖。 〔圖7〕為用以供用呈現垂直狀態的物件垂直放置的第二物料箱的示意圖。 〔圖8A〕至〔圖8C〕為本發明的第一實施例對單片物件進行翻轉及揀料的示意圖。 〔圖9〕為本發明的第二實施例的示意圖。 〔圖10〕為本發明的第二實施例對整串物件進行揀料的示意圖。 〔圖11〕為包含本發明的第三實施例的自動倉儲系統的整體運作示意圖。 〔圖12〕為本發明的第四實施例的立體圖。 〔圖13〕為包含本發明的第一實施例的自動倉儲系統的整體運作示意圖。[FIG. 1] is a schematic diagram of the overall operation of the automatic storage system including the first embodiment of the present invention. [ Fig. 2 ] is a perspective view of the first embodiment of the present invention. [FIG. 3] is a schematic structural diagram of the first embodiment of the present invention. [ FIG. 4A ] is a schematic diagram of a first aspect of the first material box and the second material box for horizontally placing objects in a horizontal state. [ FIG. 4B ] is a schematic diagram of a second aspect of the first material box and the second material box for horizontally placing objects in a horizontal state. [FIG. 5A] to [FIG. 5E] are schematic diagrams of picking single-piece objects according to the first embodiment of the present invention. [Fig. 6] is a schematic diagram of picking several pieces of objects according to the first embodiment of the present invention. [Fig. 7] is a schematic diagram of a second material box for vertically placing objects in a vertical state. [FIG. 8A] to [FIG. 8C] are schematic diagrams of turning over and picking a single piece of objects according to the first embodiment of the present invention. [ FIG. 9 ] is a schematic diagram of a second embodiment of the present invention. [Fig. 10] is a schematic diagram of picking up a whole string of objects according to the second embodiment of the present invention. [FIG. 11] is a schematic diagram of the overall operation of the automatic storage system including the third embodiment of the present invention. [ Fig. 12 ] is a perspective view of a fourth embodiment of the present invention. [FIG. 13] is a schematic diagram of the overall operation of the automatic storage system including the first embodiment of the present invention.

1:自動倉儲系統用的水平揀料裝置1: Horizontal picking device for automatic storage system

10:第一輸送模組10: The first conveying module

11:第一架體11: The first frame

12:第一輸送部12: The first conveying part

121:第一定位輸送單元121: The first positioning conveying unit

13:第一揀料區13: The first picking area

20:第二輸送模組20: The second conveying module

21:第二架體21: The second frame

22:第二輸送部22: The second conveying part

221:第二定位輸送單元221: Second positioning conveying unit

23:第二揀料區23: The second picking area

31:第一物料箱31: The first material box

41,42,43:第二物料箱41, 42, 43: Second material box

50:夾取模組50: Clamping module

51:基座51: Pedestal

52:機械手臂52: Robotic Arm

521:螺桿521: Screw

53:第一夾具53: First Fixture

60:光學讀取器60: Optical Reader

80:翻轉模組80: Flip Module

81:固定部81: Fixed part

82:翻轉部82: Flip part

821:容槽821: Container

83:驅動機構83: Drive mechanism

105:物件105: Objects

Claims (9)

一種自動倉儲系統用的水平揀料裝置,包括:一第一輸送模組,具有一第一揀料區;一第二輸送模組,具有一第二揀料區;一第一物料箱,設置於該第一揀料區,並且用以供呈現水平狀態的至少一物件水平放置於其中;一第二物料箱,設置於該第一揀料區或該第二揀料區;一夾取模組,靠近該第一揀料區和該第二揀料區,該夾取模組包括:一基座,靠近該第一揀料區和該第二揀料區;一機械手臂,其第一端設置於該基座上;複數個第一夾具,設置於該機械手臂的第二端並且靠近該機械手臂的該第二端的軸心;以及複數個第二夾具,設置於該機械手臂的該第二端並且靠近該機械手臂的外側;以及一控制單元,電性連接該第一輸送模組、該第二輸送模組及該夾取模組,該控制單元控制該等第一夾具移動於一第一位置與一第二位置之間,或者控制該等第二夾具移動於一第三位置與一第四位置之間,其中,該控制單元先控制該夾取模組移動至該第一物料箱中,接著控制該第一夾具在該第一位置或控制該第二夾具在該第三位置時夾取該第一物料箱中的呈現水平狀態的該至少一物件,然後控制該夾取模組將該至少一物件從該第一物料箱移動至該第二物料箱中,最後控制該第一 夾具在該第二位置或控制該第二夾具在該第四位置時脫離該至少一物件,使得該至少一物件放置在該第二物料箱中。 A horizontal picking device for an automatic storage system, comprising: a first conveying module with a first picking area; a second conveying module with a second picking area; and a first material box set in the first picking area, and for at least one object in a horizontal state to be placed horizontally therein; a second material box, set in the first picking area or the second picking area; a clamping mold A group, close to the first picking area and the second picking area, the gripping module includes: a base, close to the first picking area and the second picking area; a robotic arm, the first picking area The end is arranged on the base; a plurality of first clamps are arranged at the second end of the robot arm and are close to the axis of the second end of the robot arm; and a plurality of second clamps are arranged at the second end of the robot arm. The second end is close to the outside of the robotic arm; and a control unit is electrically connected to the first conveying module, the second conveying module and the gripping module, and the control unit controls the first clamps to move in the Between a first position and a second position, or control the second clamps to move between a third position and a fourth position, wherein the control unit first controls the clamping module to move to the first position In the material box, then control the first clamp in the first position or control the second clamp in the third position to clamp the at least one object in the first material box that is in a horizontal state, and then control the clamping The module moves the at least one object from the first material box to the second material box, and finally controls the first material box When the clamp is in the second position or the second clamp is controlled to be disengaged from the at least one object, the at least one object is placed in the second material box. 如請求項1所述的自動倉儲系統用的水平揀料裝置,其中,該等第二夾具包括一第二移動夾桿及一第二鉤部,該第二移動夾桿設置於該機械手臂的該第二端,並且靠近該機械手臂的外側,該第二鉤部凸設該第二移動夾桿的一內側壁,該控制單元電性連接該第二移動夾桿,並且控制該第二移動夾桿移動於該第三位置與該第四位置之間;其中,當該夾取模組夾取該第一物料箱中的呈現水平狀態的該至少一物件時,該等第二夾具的該第二移動夾桿夾住該第一物料箱中的呈現水平狀態的該至少一物件的該外側壁,同時該等第二夾具的該第二鉤部抵靠於該第一物料箱中的呈現水平狀態的該至少一物件的底面。 The horizontal picking device for an automatic storage system according to claim 1, wherein the second clamps comprise a second moving clamp bar and a second hook portion, and the second moving clamp bar is disposed on the robot arm. The second end is close to the outside of the robotic arm, the second hook portion protrudes from an inner side wall of the second moving clamp rod, the control unit is electrically connected to the second moving clamp rod, and controls the second movement The clamping rod moves between the third position and the fourth position; wherein, when the clamping module clamps the at least one object in the horizontal state in the first material box, the The second moving clamping rod clamps the outer side wall of the at least one object in the first material box in a horizontal state, and at the same time the second hooks of the second clamps abut against the surface in the first material box the bottom surface of the at least one object in a horizontal state. 如請求項2所述的自動倉儲系統用的水平揀料裝置,其中,該等第二夾具的該等第二鉤部的延伸方向相異。 The horizontal picking device for an automatic storage system according to claim 2, wherein the extension directions of the second hooks of the second clamps are different. 如請求項2所述的自動倉儲系統用的水平揀料裝置,其中,該等第二夾具的該等第二鉤部位於各該第二夾具的該第二移動夾桿的底端。 The horizontal picking device for an automatic storage system according to claim 2, wherein the second hooks of the second clamps are located at the bottom ends of the second moving clamp bars of the second clamps. 如請求項1所述的自動倉儲系統用的水平揀料裝置,更包括一翻轉模組,靠近該夾取模組,並且電性連接該控制單元;其中,該控制單元先控制該夾取模組移動至該第一物料箱中,接著該控制單元再控制該夾取模組夾取該第一物料箱中的呈現水平狀態的該至少一物件,然後該控制單元控制該夾取模組將呈現水平狀態的該至少一物件移動至該翻轉模組中;其中,該控制單元控制該翻轉模組將呈現水平狀態 的該至少一物件從水平狀態翻轉成垂直狀態;以及其中,該控制單元控制該夾取模組移動至該翻轉模組,接著該控制單元控制該夾取模組夾取該翻轉模組中的呈現垂直狀態的該至少一物件,然後該控制單元控制該夾取模組將呈現垂直狀態的該至少一物件從該翻轉模組移動至該第二物料箱中,最後該控制單元控制該夾取模組脫離呈現垂直狀態的該至少一物件,使得呈現垂直狀態的該至少一物件垂直放置在該第二物料箱中。 The horizontal picking device for an automatic storage system according to claim 1, further comprising a flipping module close to the gripping module and electrically connected to the control unit; wherein the control unit first controls the gripping module The group is moved to the first material box, and then the control unit controls the gripping module to grip the at least one object in the first material box that is in a horizontal state, and then the control unit controls the gripping module to The at least one object in the horizontal state is moved into the flipping module; wherein, the control unit controls the flipping module to display the horizontal state The at least one object is turned from a horizontal state to a vertical state; and wherein, the control unit controls the gripping module to move to the turning module, and then the control unit controls the gripping module to grip the turning module. The at least one object in a vertical state, then the control unit controls the gripping module to move the at least one object in a vertical state from the turning module to the second material box, and finally the control unit controls the gripping The module is separated from the at least one object in the vertical state, so that the at least one object in the vertical state is vertically placed in the second material box. 如請求項5所述的自動倉儲系統用的水平揀料裝置,其中,該翻轉模組靠近該基座,在該夾取模組夾取該第一物料箱中的呈現水平狀態的該至少一物件之前,該等第一夾具位於該第一位置;其中,當該夾取模組夾取該第一物料箱中的呈現水平狀態的該至少一物件時,該控制單元先控制該機械手臂移動至該第一物料箱的上方,接著該控制單元控制該機械手臂往下移動,使得該等第一夾具穿過該第一物料箱中的呈現水平狀態的該至少一物件的一中心孔,並且分別與該第一物料箱中的呈現水平狀態的該至少一物件的該中心孔的一內側壁保持一段距離,然後該控制單元控制該等第一夾具水平移動至該第二位置,使得該等第一夾具夾住該第一物料箱中的呈現水平狀態的該至少一物件的該中心孔的該內側壁;其中,在該夾取模組夾取該第一物料箱中的呈現水平狀態的該至少一物件以後,該控制單元先控制該機械手臂往上移動,接著該控制單元控制該機械手臂移動至該翻轉模組,將呈現水平狀態的該至少一物件移動至該翻轉模組中,接著該控制單元控制該等第一夾具水平移動至該第一位置,使得該等第一夾具脫離呈現水平狀態的該 至少一物件的該中心孔的該內側壁,最後該控制單元控制該機械手臂往上移動,使得該等第一夾具穿過呈現水平狀態的該至少一物件的該中心孔,藉以將呈現水平狀態的該至少一物件水平放置在該翻轉模組中;其中,該控制單元控制該翻轉模組將呈現水平狀態的該至少一物件從水平狀態翻轉成垂直狀態;其中,在該夾取模組夾取該翻轉模組中的呈現垂直狀態的該至少一物件之前,該等第一夾具位於該第二位置;其中,當該夾取模組夾取該翻轉模組中的呈現垂直狀態的該至少一物件時,該控制單元先控制該機械手臂移動至該翻轉模組的上方,接著該控制單元控制該機械手臂往下移動,使得該等第一夾具通過該翻轉模組中的呈現垂直狀態的該至少一物件的二表面的外側,並且分別與該翻轉模組中的呈現垂直狀態的該至少一物件的二表面保持一段距離,然後該控制單元控制該等第一夾具水平移動至該第一位置,使得該等第一夾具夾住該翻轉模組中的呈現垂直狀態的該至少一物件的該二表面;以及其中,在該夾取模組夾取該翻轉模組中的呈現垂直狀態的該至少一物件以後,該控制單元先控制該機械手臂往上移動,使得呈現垂直狀態的該至少一物件離開該翻轉模組,接著該控制單元控制該機械手臂移動至該第二物料箱的上方,使得呈現垂直狀態的該至少一物件位於該第二物料箱的上方,然後該控制單元控制該機械手臂往下移動,將呈現垂直狀態的該至少一物件移動至該第二物料箱中,接著該控制單元控制該等第一夾具水平移動至該第二位置,使得該等第一夾具脫離呈現垂直狀態的該至少一物件的該二表面,最後該控制單元控制該機械手臂往上移動,藉以將呈現垂直狀態的該至少一物件垂直放置在該第二物料箱中。 The horizontal picking device for an automatic storage system according to claim 5, wherein the turning module is close to the base, and the gripping module grips the at least one horizontal state in the first material box. Before the object, the first clamps are located at the first position; wherein, when the clamping module clamps the at least one object in the first material box that is in a horizontal state, the control unit first controls the robotic arm to move to the top of the first material box, and then the control unit controls the robotic arm to move downward, so that the first clamps pass through a central hole of the at least one object in the first material box that is in a horizontal state, and respectively keep a distance from an inner side wall of the central hole of the at least one object in the first material box that is in a horizontal state, and then the control unit controls the first clamps to move horizontally to the second position, so that the The first clamp clamps the inner side wall of the central hole of the at least one object in the first material box in a horizontal state; wherein, the clamping module clamps the horizontal state in the first material box. After the at least one object, the control unit first controls the robotic arm to move upward, and then the control unit controls the robotic arm to move to the inversion module, and moves the at least one object in a horizontal state into the inversion module, Then, the control unit controls the first clamps to move horizontally to the first position, so that the first clamps are separated from the horizontal state. The inner side wall of the central hole of at least one object, and finally the control unit controls the robotic arm to move upward, so that the first clamps pass through the central hole of the at least one object in a horizontal state, so as to display a horizontal state The at least one object is placed horizontally in the flipping module; wherein, the control unit controls the flipping module to flip the at least one object in a horizontal state from a horizontal state to a vertical state; wherein, in the clamping module clamp Before taking the at least one object in the vertical state in the flipping module, the first clamps are located at the second position; wherein, when the gripping module clamps the at least one object in the vertical state in the flipping module When there is an object, the control unit first controls the robotic arm to move above the flipping module, and then the control unit controls the robotic arm to move downward, so that the first clamps pass through the vertical state of the flipping module. The outer sides of the two surfaces of the at least one object are respectively kept at a distance from the two surfaces of the at least one object in the vertical state in the turning module, and then the control unit controls the first clamps to move horizontally to the first position, so that the first clamps clamp the two surfaces of the at least one object in the vertical state in the flipping module; and wherein, the gripping module clamps the vertical state in the flipping module. After the at least one object, the control unit first controls the robotic arm to move upward, so that the at least one object in a vertical state leaves the flipping module, and then the control unit controls the robotic arm to move above the second material box , so that the at least one object in a vertical state is located above the second material box, and then the control unit controls the robotic arm to move down, and the at least one object in a vertical state is moved into the second material box, and then The control unit controls the first clamps to move horizontally to the second position, so that the first clamps are separated from the two surfaces of the at least one object in a vertical state, and finally the control unit controls the robotic arm to move upward, thereby The at least one object in a vertical state is vertically placed in the second material box. 如請求項5或6所述的自動倉儲系統用的水平揀料裝置,其中,該翻轉模組包含一固定部、一翻轉部及一驅動機構,該固定部靠近該基座,該翻轉部設置於該固定部,並且具有一容槽,該驅動機構設置於該固定部,連接該翻轉部,並且驅動該翻轉部相對該固定部旋轉於一水平位置與一垂直位置之間,該控制單元電性連接該驅動機構;以及其中,該控制單元控制該夾取模組將呈現水平狀態的該至少一物件移動進入位於水平位置的該翻轉部的該容槽中,該控制單元控制該驅動機構驅動該翻轉部移動至垂直位置,從而呈現水平狀態的該至少一物件從水平狀態翻轉成垂直狀態。 The horizontal picking device for an automatic storage system according to claim 5 or 6, wherein the turning module comprises a fixing part, a turning part and a driving mechanism, the fixing part is close to the base, and the turning part is provided with The fixed part has an accommodating groove, the driving mechanism is arranged on the fixed part, is connected to the inverting part, and drives the inverting part to rotate between a horizontal position and a vertical position relative to the fixed part, and the control unit electrically and wherein the control unit controls the gripping module to move the at least one object in a horizontal state into the receptacle of the inversion portion located in a horizontal position, and the control unit controls the drive mechanism to drive The turning portion moves to a vertical position, so that the at least one object in a horizontal state is turned from a horizontal state to a vertical state. 如請求項1所述的自動倉儲系統用的水平揀料裝置,更包括一光學讀取器,設置於該夾取模組上,並且電性連接該控制單元;其中,當該控制單元控制該機械手臂移動至該第一物料箱的上方時,該光學讀取器光學讀取該第一物料箱中的呈現水平狀態的該至少一物件的該中心孔,以獲得一光學定位訊號及一物件堆疊高度訊號並且傳送至該控制單元,該控制單元依據該光學定位訊號計算出該第一物料箱中的呈現水平狀態的該至少一物件的該中心孔的正確方位,接著該控制單元依據所計算出的正確方位控制該機械手臂微調其第二端的水平位置,使得該等第一夾具精準地對準該第一物料箱中的呈現水平狀態的該至少一物件的該中心孔;以及其中,當該控制單元控制該機械手臂移動至該第二物料箱的上方時,該光學讀取器光學讀取該第二物料箱,以獲得一深度訊號並且傳送至該控制單元,該控制單元比對該物料堆疊高度訊號和該深度訊號的差異計算出一物件移動數量,該控制單元依據該物件移動 數量持續控制該機械手臂從該第一物料箱中移動複數片呈現水平狀態的物件至該第二物料箱中,當該第二物料箱中的複數呈現水平狀態的物件的高度與該物料堆疊高度訊號相符時,該控制單元控制該機械手臂停止運作。 The horizontal picking device for an automatic storage system according to claim 1, further comprising an optical reader disposed on the gripping module and electrically connected to the control unit; wherein, when the control unit controls the When the robotic arm moves above the first material box, the optical reader optically reads the center hole of the at least one object in the first material box that is in a horizontal state to obtain an optical positioning signal and an object The stacking height signal is sent to the control unit, the control unit calculates the correct orientation of the center hole of the at least one object in the horizontal state in the first material box according to the optical positioning signal, and then the control unit calculates according to the calculated The correct orientation control the robotic arm to fine-tune the horizontal position of its second end, so that the first clamps are accurately aligned with the central hole of the at least one object in the first material box that is in a horizontal state; and wherein, when When the control unit controls the robotic arm to move above the second material box, the optical reader optically reads the second material box to obtain a depth signal and transmit it to the control unit, and the control unit compares the The difference between the material stacking height signal and the depth signal calculates the moving quantity of an object, and the control unit moves according to the object Quantity is continuously controlled by the robotic arm to move a plurality of objects in a horizontal state from the first material box to the second material box, when the height of the plurality of objects in a horizontal state in the second material box and the stacking height of the materials When the signals match, the control unit controls the robotic arm to stop running. 如請求項6所述的自動倉儲系統用的水平揀料裝置,更包括一光學讀取器,設置於該夾取模組上,並且電性連接該控制單元;其中,當該控制單元控制該機械手臂移動至該第一物料箱的上方時,該光學讀取器光學讀取該第一物料箱中的呈現水平狀態的該至少一物件的該中心孔,以獲得一光學定位訊號及一物件堆疊高度訊號並且傳送至該控制單元,該控制單元依據該光學定位訊號計算出該第一物料箱中的呈現水平狀態的該至少一物件的該中心孔的正確方位,接著該控制單元依據所計算出的正確方位控制該機械手臂微調其第二端的水平位置,使得該等第一夾具精準地對準該第一物料箱中的呈現水平狀態的該至少一物件的該中心孔。 The horizontal picking device for an automatic storage system according to claim 6, further comprising an optical reader disposed on the gripping module and electrically connected to the control unit; wherein, when the control unit controls the When the robotic arm moves above the first material box, the optical reader optically reads the center hole of the at least one object in the first material box that is in a horizontal state to obtain an optical positioning signal and an object The stacking height signal is sent to the control unit, the control unit calculates the correct orientation of the center hole of the at least one object in the horizontal state in the first material box according to the optical positioning signal, and then the control unit calculates according to the calculated The correct orientation controls the robotic arm to fine-tune the horizontal position of its second end, so that the first clamps are precisely aligned with the central hole of the at least one object in the first material box that is in a horizontal state.
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