TW202006479A - Positive and negative photoresists separation device of developing liquid regeneration system for improving the system durability, alkalinity, and developing liquid regeneration quality by separating excessively large photoresist particles in the waste of developing liquid in advance - Google Patents
Positive and negative photoresists separation device of developing liquid regeneration system for improving the system durability, alkalinity, and developing liquid regeneration quality by separating excessively large photoresist particles in the waste of developing liquid in advance Download PDFInfo
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本發明係關於一種顯影液再生系統,尤指一種顯影液再生系統的正負型光阻分離裝置。The invention relates to a developer regeneration system, in particular to a positive and negative photoresist separation device of the developer regeneration system.
隨著我國光電、半導體等產業的蓬勃發展,在基板製造過程、印刷機板製造或半導體製程中,經常將顯影液回收再利用,作為顯示正/負型光阻或顏料光阻用的顯影液包括:氫氧化四甲基胺(TMAH)、氫氧化鈉(NaOH)、碳酸氫鈉/碳酸鈉(NaHCO3/Na2CO3)、氫氧化鉀(KOH)。With the vigorous development of China's optoelectronics and semiconductor industries, in the substrate manufacturing process, printing machine board manufacturing or semiconductor manufacturing process, the developer is often recycled and reused as a developer for displaying positive/negative photoresist or pigment photoresist Including: tetramethylamine hydroxide (TMAH), sodium hydroxide (NaOH), sodium bicarbonate/sodium carbonate (NaHCO3/Na2CO3), potassium hydroxide (KOH).
如我國發明公告第I264618號「顯影液再生裝置」(以下簡稱前案),其主要是由一第一供給機構將顯影廢液供給一錯流(Cross Flow)式第一模分離機構(如奈米過濾器),該第一模分離機構對感光性有機數脂用鹼系顯影廢液進行膜分離,並由一第二供給機構將第一透過液供給一式第二模分離機構(如奈米過濾器)進行膜分離,將該第一模分離機構的膜分離結果透過一第一回流機構回流至該第一供給機構的顯影廢液中,並透過至少一光阻濃度測定機構側對透過該第一回流機構所回流前的非透過液或回流後的顯影廢液之光阻濃度進行測定,依據該光阻濃度測定機構的測定結果,將非透過液或顯影廢液通過一廢棄機構加以廢棄。For example, our country's invention bulletin No. I264618 "Developing liquid regeneration device" (hereinafter referred to as the previous case), which is mainly a first supply mechanism to supply developing waste liquid to a cross-flow (Cross Flow) type first mold separation mechanism (such as Nai Rice filter), the first mold separation mechanism performs membrane separation on the alkali-based developing waste liquid for photosensitive organic digital grease, and a second supply mechanism supplies the first permeate to a type of second mold separation mechanism (such as nano Filter) for membrane separation, the membrane separation result of the first mold separation mechanism is returned to the developing waste liquid of the first supply mechanism through a first reflux mechanism, and is transmitted through at least one photoresist concentration measuring mechanism side The photoresist concentration of the non-permeated liquid before reflow or the developed waste liquid after reflow is measured by the first reflow mechanism, and the non-permeated liquid or development waste liquid is discarded through a discarding mechanism according to the measurement result of the photoresist concentration measuring mechanism .
雖然前案的顯影液再生裝置,係將一鹼系顯影液的鹼濃度及一光阻濃度自動控制在既定的濃度,並且設置有複數的奈米過濾器加強過濾效果,藉由保持顯影性能、又可降低換液成本,但是隨著科技是新月異,作為顯示正/負型光阻或顏料光阻用的顯影液,如氫氧化四甲基胺(TMAH)、氫氧化鈉(NaOH)、碳酸氫鈉/碳酸鈉(NaHCO3/Na2CO3)、KOH氫氧化鉀等顯影液,其光阻粒子偏大,經常造成設置在顯影液再生設備或前案的顯影液再生裝置裡的奈米過濾器阻塞,使得耐用度降低、更換機構的成本提高,因此如何因應未來不同類型之顯影液的光阻粒子過大,使得顯影液再生設備品質不佳、經常更換等問題,就業者而言,確實有待進一步提出更加解決方案的必要性。Although the developer regeneration device in the previous case automatically controls the alkali concentration and the photoresist concentration of an alkali-based developer to a predetermined concentration, and is provided with a plurality of nano filters to enhance the filtering effect, by maintaining the development performance, It can also reduce the cost of liquid exchange, but as the technology changes, it is used as a developer for displaying positive/negative photoresist or pigment photoresist, such as tetramethylamine hydroxide (TMAH) and sodium hydroxide (NaOH). , Sodium bicarbonate/sodium carbonate (NaHCO3/Na2CO3), KOH potassium hydroxide and other developers, the photoresist particles are too large, often causing the nano filter installed in the developer regeneration equipment or the developer regeneration device of the previous case Blockage reduces the durability and increases the cost of the replacement mechanism. Therefore, in response to the problem that the photoresist particles of different types of developer in the future are too large, the quality of the developer regeneration equipment is poor, frequent replacement, etc. The need to propose more solutions.
有鑑於上述現有技術之不足,本發明的主要目的係提供一種顯影液再生系統的正負型光阻分離裝置,利用將正/負型光阻進行分離的前處裡技術,預先將顯影廢液中過大之光阻粒子過濾、分離,進而提升系統耐用性、鹼度、顯影液再生品質。In view of the above-mentioned shortcomings of the prior art, the main object of the present invention is to provide a positive and negative photoresist separation device for a developer regeneration system, which uses a front-end technology for separating positive/negative photoresist to pre-develop waste Excessively large photoresist particles are filtered and separated to improve system durability, alkalinity, and developer regeneration quality.
為達成上述目的所採取的主要技術手段係令前述顯影液再生系統的正負型光阻分離裝置包括: 一第一儲存槽,供存放一含光阻顯影廢液; 一第一送液組,係與該第一儲存槽連接,並用以調整該含光阻顯影廢液的流量; 一第一壓力/流量感應器,係設在該第一送液組上,感測該含光阻顯影廢液於該第一送液組之壓力與流量,作為調節流量之參考; 一超過濾膜,係與該第一送液組連接,並供流入該含光阻顯影廢液,該含光阻顯影廢液通過該超過濾膜使得正/負型光阻被分離,以產生一高光阻廢液及一清澈顯影液; 一排放量/時間比例控制組,係與該超過濾膜連接,供流入該高光阻廢液,並進行排放比例調節以排出一含高濃度光阻廢液。The main technical means adopted to achieve the above purpose is that the positive and negative photoresist separation device of the aforementioned developer regeneration system includes: a first storage tank for storing a photoresist-containing developing waste liquid; a first liquid delivery group, which is It is connected to the first storage tank and is used to adjust the flow rate of the waste liquid containing photoresist development; a first pressure/flow sensor is provided on the first liquid supply group to sense the waste liquid containing photoresist development The pressure and flow rate in the first liquid supply group are used as a reference for adjusting the flow rate; an ultrafiltration membrane is connected to the first liquid supply group and is used to flow into the photoresist development waste liquid, and the photoresist development waste The liquid passes through the ultrafiltration membrane so that the positive/negative photoresist is separated to produce a high-resistance waste solution and a clear developer; an emission/time ratio control group is connected to the ultrafiltration membrane for the inflow of the highlight Prevent waste liquid, and adjust the discharge ratio to discharge a waste liquid containing high concentration of photoresist.
根據上述構造,該第一儲存槽中係收集該含光阻顯影廢液,並由該第一送液組使顯影廢液流入該超過濾膜,以將面板、半導體、封測等基板製作所用之正負型光阻,或者顏料光阻用TMAH、NaOH、NaHCO3/Na2CO3、KOH等顯影液進行分離、過濾處理,由該超過濾膜係將分離、過濾分離後的該清澈顯影液回收至一顯影液再生設備,由該顯影液再生設備進行顯影液的回收再利用;另外,該超過濾膜又將一高光阻廢液透過該排放量/時間比例控制組進行調節,以將該含高濃度光阻廢液排出;藉由預先分離該顯影廢液中過大之光阻粒子,以達到提升系統耐用性、鹼度、顯影液再生品質的目的。According to the above configuration, the first storage tank collects the photoresist-containing development waste liquid, and the first liquid supply group causes the development waste liquid to flow into the ultrafiltration membrane to manufacture panels, semiconductors, packaging and testing substrates, etc. The positive and negative type photoresist, or pigment photoresist is separated and filtered with developer solutions such as TMAH, NaOH, NaHCO3/Na2CO3, KOH, etc. The clear filter solution after separation and filtration is recovered by the ultrafiltration membrane system to a development Liquid regeneration equipment, which uses the developer regeneration equipment to recover and reuse the developer; in addition, the ultrafiltration membrane adjusts a high light resistance waste liquid through the discharge volume/time ratio control group to adjust the high concentration light Prevent waste liquid discharge; by preliminarily separating the oversized photoresist particles in the developing waste liquid, the purpose of improving system durability, alkalinity and developer regeneration quality is achieved.
關於本發明提出一顯影液再生系統之一較佳實施例,請參考圖1所示,其主要係由一正負型光阻分離裝置10透過送液管線連接一顯影液再生設備20所組成,該正負型光阻分離裝置10包括一第一儲存槽11、一第一送液組、一第一壓力/流量感應器13、一超過濾膜(Ultra Filtration, UF)14以及一排放量/時間比例控制組,該第一儲存槽11供存放一含光阻顯影廢液,該第一送液組連接該第一儲存槽11,並用以調整該含光阻顯影廢液的流量,該第一壓力/流量感應器13係安裝設置在該第一送液組上,用以感測該含光阻顯影廢液於該第一送液組之壓力與流量,並且作為調節流量之參考,該超過濾膜14具有一輸入端、一第一輸出端及一第二輸出端,該超過濾膜14的輸入端係連接該第一送液組,並供流入該含光阻顯影廢液,令該含光阻顯影廢液通過該超過濾膜時使得正/負型光阻被分離,以產生一高光阻廢液及一清澈顯影液。For a preferred embodiment of a developer regeneration system proposed by the present invention, please refer to FIG. 1, which is mainly composed of a positive and negative
該清澈顯影液透過該超過濾膜14的第一輸出端流入一顯影液再生設備20進行再生處理,藉由該第一送液組使顯影廢液流入該超過濾膜14,以將面板、半導體、封測等基板製作所用之正負型光阻,或者顏料光阻用TMAH、NaOH、NaHCO3/Na2CO3、KOH等顯影液進行分離、過濾處理,由該超過濾膜14係將分離、過濾分離後的該清澈顯影液回收至該顯影液再生設備20,由該顯影液再生設備20進行顯影液的回收再利用;另外,該高光阻廢液可透過該超過濾膜14的第二輸出端流入該排放量/時間比例控制組,當該高光阻廢液流入該排放量/時間比例控制組,該排放量/時間比例控制組進行排放比例調節以排出一含高濃度光阻廢液;以預先分離該顯影廢液中過大之光阻粒子之技術,提升系統耐用性、鹼度、顯影液再生品質。The clear developing solution flows into a developing
如圖1所示,於本較佳實施例中,該第一送液組包括一第一閥121、一第一泵122以及一第二閥123;其中,該第一閥121與該第一泵122係設置於該第一儲存槽11與該第一壓力/流量感應器13之間的送液管線上,且該第一泵122與該第一壓力/流量感應器13連接、該第一閥121分別與該第一儲存槽11及該第一泵122連接,用以調節該含光阻顯影廢液的流量;該第二閥123具有一輸入端及一輸出端,該第二閥123的輸入端係連接於該超過濾膜14的第二輸出端,該第二閥123的輸出端係連接於該第一儲存槽11與該第一閥121之間的送液管線上,藉此讓該高光阻廢液回流,並再次流入該超過濾膜14進行分離、過濾處理。As shown in FIG. 1, in the preferred embodiment, the first liquid sending group includes a
進一步的,於本較佳實施例中,該排放量/時間比例控制組包括一第二壓力/流量感應器151、一廢液排放調節閥152以及一流量感應器153,該第二壓力/流量感應器151係連接該超過濾膜14的第二輸出端,該廢液排放調節閥152係分別與該第二壓力/流量感應器151、該流量感應器153連接,該廢液排放調節閥152係用以調節該含光阻顯影廢液之排放量/時間比例,並用以提高顯影液回收率,因此當該高光阻廢液依序流經該第二壓力/流量感應器151、該廢液排放調節閥152、該流量感應器153,並經該廢液排放調節閥152進行排放比例調節以排出該含高濃度光阻廢液。Further, in the preferred embodiment, the discharge volume/time ratio control group includes a second pressure/
關於本發明之又一較佳實施例,請參考圖2所示,其主要技術內容與前一實施例大致相同,惟本較佳實施例中進一步包括一溫度感應器16以及一第一熱交換器17;其中,該溫度感應器16係設置於該第一送液組的第一壓力/流量感應器13與該超過濾膜14的輸入端之間的送液管線上,用以感測該第一送液組的第一泵122產生之循環熱能/功率;該第一熱交換器17係設置在該超過濾膜14的第二輸出端與該第一送液組的第二閥123之間的送液管線上,該第一熱交換器17係可根據該溫度感應器16感測到的熱能/功率超過一門檻值而進行降溫,透過該溫度感應器16、該第一熱交換器17進行溫控,以保護並提生系統安全性。於本較佳實施例中,該超過濾膜14係呈一柱狀,該超過濾膜14具有一濾孔徑及一截留分子量,於本較佳實施例中該濾孔徑為0.02~0.005(um/單位)、該截留分子量(Molecular Weight Cut-Off, MWCO)為1500~50000(Dalton/單位),透過該超過濾膜14並以錯流(Cross Flow)式進行分離、過濾,針對面板、半導體、封測等基板製作所用之正負型光阻,或者顏料光阻用TMAH、NaOH、NaHCO3/Na2CO3、KOH等顯影液進行分離、過濾處理,能夠達到較佳分離效果;另外,顏料光阻特性、顯影液特性可依不同的截留分子量之超過濾膜濾。For another preferred embodiment of the present invention, please refer to FIG. 2, the main technical content is substantially the same as the previous embodiment, but the preferred embodiment further includes a
關於本發明之另一較佳實施例,請參考圖3所示,其主要技術內容與前述各個實施例大致相同,惟本較佳實施例中進一步包括一初級過濾模組、一第三壓力/流量感應器19;其中,該第三壓力/流量感應器19係安裝設置在靠近該超過濾膜14的輸入端之送液管線上,該初級過濾模組係設置於該第一壓力/流量感應器13、該第三壓力/流量感應器19之間的送液管線上,藉由該初級過濾模組的重新製程剝離之正/負型光阻,以延長/保護該超過濾膜14,達到雙重過濾保護的效果。For another preferred embodiment of the present invention, please refer to FIG. 3, the main technical content is substantially the same as the previous embodiments, but the preferred embodiment further includes a primary filter module and a third pressure/
於本較佳實施例中,進一步的,如圖3所示,該初級過濾模組更包括一細微粒子過濾器180、一第一控制閥181、一第二控制閥182、一第三控制閥183、一第四控制閥184、一第五控制閥185、一第六控制閥186以及一第七控制閥187;該第一控制閥181連接該第一壓力/流量感應器13,該細微粒子過濾器180配置在該第一控制閥181、該第二控制閥182之間,該第二控制閥182連接該第三壓力/流量感應器19。In this preferred embodiment, further, as shown in FIG. 3, the primary filtration module further includes a
又如圖3所示,該第三控制閥183、該第四控制閥184、該第五控制閥185、該第六控制閥186、該第七控制閥187係分別與該細微粒子過濾器180連接;其中,該第三控制閥183用以調節一潔淨乾燥空氣(Clean Dry Air, CDA)的流量,該第四控制閥184、該第五控制閥185係用以調節一超純水(De-ionized Water, DIW)的流量,該第六控制閥186、該第七控制閥187係用以將殘存高濃度光阻廢液進行排放,以免影響回收顯影液鹼濃度變化;於本較佳實施例中,係由該第一送液組的第一壓力/流量感應器13、該第三壓力/流量感應器19、該初級過濾模組構成一自動逆流機制。As shown in FIG. 3 again, the
為說明該自動逆流機制的運作方式,再如圖3所示,藉由該第一壓力/流量感應器13、該第三壓力/流量感應器19感測到之壓力/流量所產生相對應大小之一電流/電壓值,並判斷該電流/電壓值是否超過一臨界值,若是,則代表測知該細微粒子過濾器180因過濾光阻而阻塞;當該細微粒子過濾器180阻塞,而必須啟動該自動逆流機制,則先關閉該第一控制閥181、該第二控制閥182,以免影響回收顯影液之品質/鹼濃度變化,並且繼續執行以下步驟: 關閉該第三控制閥183、該第五控制閥185及該第六控制閥186,開啟該第四控制閥184以注入該超純水,並由該第七控制閥187將高濃度光阻廢液排放; 關閉該第三控制閥183、該第四控制閥184及該第七控制閥187,開啟該第五控制閥185以注入該超純水,並由該第六控制閥186將高濃度光阻廢液排放;以及再 關閉該第三控制閥183、該第五控制閥185及該第六控制閥186,開啟該第四控制閥184以注入該超純水,並由該第七控制閥187將高濃度光阻廢液排放; 關閉該第四控制閥184、該第五控制閥185及該第六控制閥186,開啟該第三控制閥183以注入該潔淨乾燥空氣,並由該第七控制閥187將殘存之高濃度光阻廢液及水排放,以免影響回收顯影液鹼濃度變化。To illustrate the operation of the automatic reverse flow mechanism, as shown in FIG. 3, the corresponding magnitudes generated by the pressure/flow sensed by the first pressure/
關於前述藉由該第一送液組使顯影廢液流入該超過濾膜14,以將面板、半導體、封測等基板製作所用之正負型光阻,或者顏料光阻用TMAH、NaOH、NaHCO3/Na2CO3、KOH等顯影液進行分離、過濾處理,並由該超過濾膜14係將分離、過濾分離後的該清澈顯影液回收至該顯影液再生設備20,再由該顯影液再生設備20進行顯影液的回收再利用;於本較佳實施例中,進一步揭示該顯影液再生設備20的構造,請參閱圖4所示,該顯影液再生設備20包括一第一回收儲存槽201、一第一過濾器204、一第一奈米過濾器205、一第一光度計207、一第二熱交換器210、一第二回收儲存槽21、一第二奈米過濾器211、一第一調合槽212、一第二光度計213、一負荷感應器216、一第三熱交換器218、一具有鹼濃度計及溫度計之小槽219、一第三回收儲存槽22以及一粒子過濾器223。With regard to the foregoing, the developing liquid is flowed into the
當該清澈顯影液回收至該顯影液再生設備20後,該清澈顯影液進入該第一回收儲存槽201中,利用該顯影液再生設備20中的該第一奈米過濾器205、該第二奈米過濾器211、該粒子過濾器223進行再生處理,因此,透過該正負型光阻分離裝置10能夠預先分離該顯影廢液中過大之光阻粒子,以提升該顯影液再生設備20之耐用性、鹼度、顯影液再生品質。After the clear developer is recovered to the
10‧‧‧正負型光阻分離裝置11‧‧‧第一儲存槽121‧‧‧第一閥122‧‧‧第一泵123‧‧‧第二閥13‧‧‧第一壓力/流量感應器14‧‧‧超過濾膜151‧‧‧第二壓力/流量感應器152‧‧‧廢液排放調節閥153‧‧‧流量感應器16‧‧‧溫度感應器17‧‧‧第一熱交換器180‧‧‧細微粒子過濾器181‧‧‧第一控制閥182‧‧‧第二控制閥183‧‧‧第三控制閥184‧‧‧第四控制閥185‧‧‧第五控制閥186‧‧‧第六控制閥187‧‧‧第七控制閥19‧‧‧第三壓力/流量感應器20‧‧‧顯影液再生設備201‧‧‧第一回收儲存槽204‧‧‧第一過濾器205‧‧‧第一奈米過濾器207‧‧‧第一光度計210‧‧‧第二熱交換器21‧‧‧第二回收儲存槽211‧‧‧第二奈米過濾器212‧‧‧第一調合槽213‧‧‧第二光度計216‧‧‧負荷感應器218‧‧‧第三熱交換器219‧‧‧小槽22‧‧‧第三回收儲存槽223‧‧‧粒子過濾器10‧‧‧ Positive and negative
圖1 係本發明之一較佳實施例的系統架構方塊圖。 圖2 係本發明之又一較佳實施例的系統元件配置示意圖。 圖3 係本發明之另一較佳實施例的又一系統元件配置示意圖。 圖4 係本發明之較佳實施例的顯影液再生設備的系統元件配置示意圖。FIG. 1 is a block diagram of a system architecture according to a preferred embodiment of the present invention. FIG. 2 is a schematic diagram of a system component configuration of another preferred embodiment of the present invention. FIG. 3 is a schematic diagram of another system component configuration according to another preferred embodiment of the present invention. 4 is a schematic diagram of the system component configuration of the developer regenerating apparatus of the preferred embodiment of the present invention.
10‧‧‧正負型光阻分離裝置 10‧‧‧ Positive and negative photoresist separation device
11‧‧‧第一儲存槽 11‧‧‧ First storage tank
121‧‧‧第一閥 121‧‧‧ First valve
122‧‧‧第一泵 122‧‧‧First pump
123‧‧‧第二閥 123‧‧‧Second valve
13‧‧‧第一壓力/流量感應器 13‧‧‧ First pressure/flow sensor
14‧‧‧超過濾膜 14‧‧‧Ultrafiltration membrane
151‧‧‧第二壓力/流量感應器 151‧‧‧ Second pressure/flow sensor
152‧‧‧廢液排放調節閥 152‧‧‧ Waste liquid discharge regulating valve
153‧‧‧流量感應器 153‧‧‧Flow sensor
20‧‧‧顯影液再生設備 20‧‧‧Development liquid regeneration equipment
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