TW201905191A - Washing method for vacuum evaporation mask and leaching composition - Google Patents

Washing method for vacuum evaporation mask and leaching composition

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Publication number
TW201905191A
TW201905191A TW107114473A TW107114473A TW201905191A TW 201905191 A TW201905191 A TW 201905191A TW 107114473 A TW107114473 A TW 107114473A TW 107114473 A TW107114473 A TW 107114473A TW 201905191 A TW201905191 A TW 201905191A
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mask
composition
washing
hfe
cleaning
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TW107114473A
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TWI781168B (en
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三木壽夫
花田毅
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日商Agc股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22Organic compounds
    • C11D7/28Organic compounds containing halogen
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22Organic compounds
    • C11D7/32Organic compounds containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22Organic compounds
    • C11D7/32Organic compounds containing nitrogen
    • C11D7/3263Amides or imides
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/22Organic compounds
    • C11D7/32Organic compounds containing nitrogen
    • C11D7/3281Heterocyclic compounds
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D7/00Compositions of detergents based essentially on non-surface-active compounds
    • C11D7/50Solvents
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/04Coating on selected surface areas, e.g. using masks
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/04Coating on selected surface areas, e.g. using masks
    • C23C14/042Coating on selected surface areas, e.g. using masks using masks
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G5/00Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents
    • C23G5/02Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents using organic solvents
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02041Cleaning
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/10Apparatus or processes specially adapted to the manufacture of electroluminescent light sources
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/10Deposition of organic active material
    • H10K71/16Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering
    • H10K71/166Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering using selective deposition, e.g. using a mask
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D2111/00Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
    • C11D2111/10Objects to be cleaned
    • C11D2111/14Hard surfaces
    • C11D2111/22Electronic devices, e.g. PCBs or semiconductors
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/10OLEDs or polymer light-emitting diodes [PLED]
    • H10K50/11OLEDs or polymer light-emitting diodes [PLED] characterised by the electroluminescent [EL] layers
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/10Deposition of organic active material
    • H10K71/16Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering
    • H10K71/164Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering using vacuum deposition

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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  • Life Sciences & Earth Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
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  • Condensed Matter Physics & Semiconductors (AREA)
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  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Electroluminescent Light Sources (AREA)
  • Detergent Compositions (AREA)
  • Physical Vapour Deposition (AREA)

Abstract

Provided is a method for washing a mask for vacuum vapor deposition, the method comprising washing a mask by using a washing composition that contains at least one selected from N-methyl-2-pyrrolidinone and N,N-dimethylformamide, and then rinsing the washed mask by using a rinsing composition containing at least one type of a hydro fluoro ether selected from among HFE-347pc-f, HFE-254pc, HFE-356pcf, and HFE-449mec-f. According to this washing method, when rinsing off the washing composition during washing of the mask that has been used in a vacuum vapor deposition process in the manufacturing of an organic EL element, it is possible to wash the mask so as to be extremely clean without resulting in decomposition of an active ingredient.

Description

真空蒸鍍用遮罩之洗淨方法及淋洗組成物Cleaning method of mask for vacuum evaporation and leaching composition

本發明涉及一種真空蒸鍍用遮罩之洗淨方法及淋洗組成物。The invention relates to a cleaning method and a shower composition for a mask for vacuum evaporation.

發明背景 近年,在平板顯示器方面,具備液晶顯示裝置或有機EL元件之顯示裝置備受矚目。液晶顯示裝置低耗電,但為了獲得明亮的畫面,需要外部照明(背光)。相對於此,具備有機EL元件之顯示裝置因為有機EL元件為自發光型元件,所以無需設置像液晶顯示裝置的背光。因此,具備有機EL元件之顯示裝置具有省電的特徵,同時更兼具高亮度、廣視角的特質。BACKGROUND OF THE INVENTION In recent years, a display device including a liquid crystal display device or an organic EL element has attracted attention as a flat panel display. The liquid crystal display device has low power consumption, but in order to obtain a bright picture, external lighting (backlight) is required. On the other hand, since a display device including an organic EL element is a self-luminous element, there is no need to provide a backlight like a liquid crystal display device. Therefore, a display device provided with an organic EL element has the characteristics of power saving, and also has the characteristics of high brightness and wide viewing angle.

有機EL元件在陽極與陰極之間具有功能層,該功能層含有由有機化合物構成之發光層。形成這種功能層之方法周知有真空蒸鍍法等氣相製程(亦稱乾式法)或液相製程(亦稱濕式法或塗佈法)(譬如參考專利文獻1~3),前述液相製程中會使用已使功能層形成材料溶解或分散於溶劑中之溶液。The organic EL element has a functional layer between an anode and a cathode, and the functional layer includes a light emitting layer composed of an organic compound. As a method for forming such a functional layer, a vapor phase process (also referred to as a dry process) or a liquid phase process (also referred to as a wet process or a coating process) such as a vacuum evaporation method are known (for example, refer to Patent Documents 1 to 3). In the phase process, a solution in which the functional layer forming material is dissolved or dispersed in a solvent is used.

利用真空蒸鍍形成功能層時,會將遮罩貼近基板,並隔著遮罩將陰極、電洞注入層、電洞輸送層、發光層、電子輸送層、陽極等各層予以圖案形成。此時使用之蒸鍍用遮罩,尤其是用於RGB層之微細圖案化的蒸鍍用遮罩相當高精細,所以很難製造,而且單價十分高昂。但,在形成有機EL元件中之有機層的圖案時,如果將同一遮罩多次用於蒸鍍,有機物會堆積附著至遮罩上,因而變地無法將高精細的遮罩圖案正確轉印至基板上。所以,為了實現高精細的遮罩圖案,不得不廢棄已使用多次的高價遮罩,從生產成本面向來看,實為難以量產之原因之一。When forming a functional layer by vacuum evaporation, a mask is placed close to the substrate, and the cathode, hole injection layer, hole transport layer, light emitting layer, electron transport layer, anode and other layers are patterned through the mask. The vapor deposition mask used at this time, especially the vapor deposition mask used for the fine patterning of the RGB layer, is very high-precision, so it is difficult to manufacture, and the unit price is very high. However, when the pattern of the organic layer in the organic EL element is formed, if the same mask is used for vapor deposition multiple times, organic substances will accumulate and adhere to the mask, so the high-definition mask pattern cannot be transferred correctly. Onto the substrate. Therefore, in order to achieve a high-definition mask pattern, the expensive mask that has been used many times has to be discarded. From the perspective of production cost, it is one of the reasons that it is difficult to mass-produce.

爰此,為了反覆使用遮罩以降低成本進行了各種嘗試,其中有文獻提出一種洗淨液組成物,係用以洗淨在製造有機EL元件之真空蒸鍍步驟中附著於遮罩上的各種有機物(譬如參考專利文獻4)。At this point, various attempts have been made to reduce the cost of using masks repeatedly. Among them, a cleaning solution composition has been proposed in the literature for cleaning various types of substances attached to the masks during the vacuum evaporation step of manufacturing organic EL elements. Organic matter (for example, refer to Patent Document 4).

專利文獻4中記載,以洗淨液組成物洗淨遮罩後,再以氫氟醚淋洗。然而,專利文獻4中作為淋洗液使用之「Novec HFE7100」(C4 F9 OCH3 ),會在譬如N-甲基-2-吡咯啶酮或N,N-二甲基甲醯胺之存在下分解而產生氟離子(譬如參考專利文獻5)。所以,以上述方法無法將遮罩表面清洗乾淨。Patent Document 4 describes that a mask is washed with a washing liquid composition and then rinsed with a hydrofluoroether. However, the "Novec HFE7100" (C 4 F 9 OCH 3 ) used as an eluent in Patent Document 4 is found in, for example, N-methyl-2-pyrrolidone or N, N-dimethylformamide. It decomposes in the presence of fluorine ions (for example, refer to Patent Document 5). Therefore, the surface of the mask cannot be cleaned by the above method.

先前技術文獻 專利文獻 專利文獻1:日本特開2002-110345號公報 專利文獻2:日本特開2002-305079號公報 專利文獻3:日本特開2002-313564號公報 專利文獻4:日本特開2005-162947號公報 專利文獻5:日本特表2009-518857號公報Prior Art Literature Patent Literature Patent Literature 1: Japanese Patent Laid-Open No. 2002-110345 Patent Literature 2: Japanese Patent Laid-Open No. 2002-305079 Patent Literature 3: Japanese Patent Laid-Open No. 2002-313564 Patent Literature 4: Japanese Patent Laid-Open No. 2005- Patent Document No. 162947 Patent Document 5: Japanese Patent Publication No. 2009-518857

發明概要 發明欲解決之課題 本發明係為了解決上述課題所為,其目的在於提供一種洗淨方法及淋洗組成物,該洗淨方法係洗淨譬如在製造有機EL元件時之真空蒸鍍步驟中使用的遮罩之方法,在以淋洗組成物淋洗經洗淨組成物洗淨之遮罩時,不會伴隨淋洗組成物之有效成分分解,而可將遮罩清洗得極為乾淨。SUMMARY OF THE INVENTION Problems to be Solved by the Invention The present invention has been made to solve the above-mentioned problems, and an object thereof is to provide a cleaning method and a rinsing composition which are cleaned, for example, in a vacuum evaporation step when manufacturing an organic EL element. The mask method used, when the mask washed with the washing composition is rinsed with the eluent composition, the active ingredients of the eluent composition are not decomposed, and the mask can be cleaned extremely cleanly.

用以解決課題之手段 實施形態之洗淨方法係真空蒸鍍用遮罩之洗淨方法,其特徵在於:以洗淨組成物洗淨遮罩,再以淋洗組成物淋洗洗淨後之遮罩,前述洗淨組成物含有選自N-甲基-2-吡咯啶酮(NMP)及N,N-二甲基甲醯胺(DMF)中之至少1種,前述淋洗組成物含有選自CF3 CH2 -O-CF2 CHF2 (HFE-347pc-f)、CHF2 CF2 -O-CH3 (HFE-254pc)、CHF2 -O-CH2 CF2 CHF2 (HFE-356pcf)及CF3 CHFCF2 -O-CH2 CF3 (HFE-449mec-f)中之至少1種氫氟醚。The method for solving the problem The cleaning method of the embodiment is a method for cleaning a mask for vacuum evaporation, which is characterized in that the mask is washed with a cleaning composition, and then the rinsed composition is rinsed. The mask, the washing composition contains at least one selected from the group consisting of N-methyl-2-pyrrolidone (NMP) and N, N-dimethylformamide (DMF), and the washing composition contains Selected from CF 3 CH 2 -O-CF 2 CHF 2 (HFE-347pc-f), CHF 2 CF 2 -O-CH 3 (HFE-254pc), CHF 2 -O-CH 2 CF 2 CHF 2 (HFE- 356pcf) and CF 3 CHFCF 2 -O-CH 2 CF 3 (HFE-449mec-f) in the at least one hydrofluoroether.

在實施形態之洗淨方法中,前述氫氟醚在前述淋洗組成物中之含量比率宜為80質量%以上且100質量%以下。In the cleaning method according to the embodiment, the content ratio of the hydrofluoroether in the eluent composition is preferably 80% by mass or more and 100% by mass or less.

在實施形態之洗淨方法中,洗淨組成物宜含有N-甲基-2-吡咯啶酮。In the cleaning method of the embodiment, the cleaning composition preferably contains N-methyl-2-pyrrolidone.

在實施形態之洗淨方法中,淋洗組成物宜含有CF3 CH2 -O-CF2 CHF2In the cleaning method of the embodiment, the eluent composition preferably contains CF 3 CH 2 -O-CF 2 CHF 2 .

在實施形態之洗淨方法中,遮罩之洗淨及淋洗宜均在10℃以上且40℃以下進行,且均在20℃以上且30℃以下進行較佳。In the cleaning method according to the embodiment, it is preferable that both the washing and rinsing of the mask are performed at a temperature of 10 ° C. or higher and 40 ° C. or lower, and both are preferably performed at a temperature of 20 ° C. or higher and 30 ° C. or lower.

在實施形態之洗淨方法中,真空蒸鍍宜在製造低分子型有機EL元件時進行。In the cleaning method of the embodiment, the vacuum evaporation is preferably performed when a low-molecular-type organic EL device is manufactured.

在實施形態之洗淨方法中,宜使經淋洗組成物淋洗後之遮罩乾燥。In the cleaning method according to the embodiment, the mask after the shower composition is rinsed is preferably dried.

實施形態之淋洗組成物係淋洗經洗淨組成物洗淨之真空蒸鍍用遮罩者,且前述洗淨組成物含有選自N-甲基-2-吡咯啶酮及N,N-二甲基甲醯胺中之至少1種;前述淋洗組成物的特徵在於:含有選自CF3 CH2 -O-CF2 CHF2 、CHF2 CF2 -O-CH3 、CHF2 -O-CH2 CF2 CHF2 及CF3 CHFCF2 -O-CH2 CF3 中之至少1種氫氟醚。The eluent composition of the embodiment is a person who rinses a mask for vacuum evaporation washed with the cleaning composition, and the cleaning composition contains a member selected from the group consisting of N-methyl-2-pyrrolidone and N, N- At least one of dimethylformamide; the above-mentioned eluent composition is characterized in that it contains a member selected from the group consisting of CF 3 CH 2 -O-CF 2 CHF 2 , CHF 2 CF 2 -O-CH 3 , and CHF 2 -O -CH 2 CF 2 CHF 2 and CF 3 CHFCF 2 -O-CH 2 CF 3 at least one kind of hydrofluoroether.

實施形態之淋洗組成中的前述氫氟醚之含量比率宜為80質量%以上且100質量%以下。The content ratio of the hydrofluoroether in the rinse composition of the embodiment is preferably 80% by mass or more and 100% by mass or less.

另,在本說明書中,有時會於化合物名後之括弧內註記該化合物之簡稱,並會視需求用該簡稱來替代化合物名。而且在本說明書中之符號「~」係表示其前方所載數值以上至其後方所載數值以下的範圍。In this specification, the abbreviation of the compound may be noted in parentheses after the compound name, and the abbreviation may be used to replace the compound name if necessary. In addition, the symbol "~" in this specification indicates the range from the value carried in front of it to the value carried behind.

發明效果 藉由本實施形態之洗淨方法及淋洗組成物,在洗淨譬如有機EL元件製造時之真空蒸鍍步驟中使用的遮罩時,以淋洗組成物淋洗經洗淨組成物洗淨之遮罩之際,不會伴隨淋洗組成物之有效成分分解,而可將遮罩清洗得極為乾淨。Advantageous Effects of Invention According to the cleaning method and the rinsing composition of this embodiment, when the mask used in the vacuum evaporation step at the time of manufacturing the organic EL element is cleaned, the rinsing composition is used to rinse the rinsing composition In the case of a clean mask, the mask can be cleaned extremely cleanly without accompanying decomposition of the active ingredients of the eluent composition.

用以實施發明之形態 以下對照圖式詳細說明本發明之實施形態。 本實施形態之洗淨方法係將譬如有機EL元件製造時之真空蒸鍍步驟中使用之遮罩予以洗淨的方法,包含洗淨步驟、淋洗步驟及乾燥步驟。在本實施形態之洗淨方法中,係在洗淨步驟以洗淨組成物洗淨遮罩,且該洗淨組成物含有選自N-甲基-2-吡咯啶酮及N,N-二甲基甲醯胺中之至少1種。接著,在淋洗步驟中以淋洗組成物淋洗經洗淨組成物洗淨後的遮罩,且該淋洗組成物含有選自HFE-347pc-f、HFE-254pc、HFE-356pcf及HFE-449mec-f中之至少1種氫氟醚。然後視需求進行乾燥步驟,使遮罩乾燥。Embodiments for Carrying Out the Invention Embodiments of the present invention will be described in detail below with reference to the drawings. The cleaning method according to this embodiment is a method for cleaning a mask used in, for example, a vacuum vapor deposition step when manufacturing an organic EL element, and includes a cleaning step, a rinsing step, and a drying step. In the cleaning method of this embodiment, the mask is washed with the cleaning composition in the cleaning step, and the cleaning composition contains a member selected from the group consisting of N-methyl-2-pyrrolidone and N, N-di At least one of methylformamide. Next, in the rinsing step, the mask washed with the washing composition is rinsed with the washing composition, and the washing composition contains a member selected from the group consisting of HFE-347pc-f, HFE-254pc, HFE-356pcf, and HFE. -449mec-f at least one type of hydrofluoroether. Then, if necessary, a drying step is performed to dry the mask.

在本實施形態之洗淨方法中,淋洗組成物中所含上述特定氫氟醚即使在洗淨組成物中之N-甲基-2-吡咯啶酮或N,N-二甲基甲醯胺的存在下也不易被分解。所以,洗淨組成物殘留在洗淨後之遮罩上時,淋洗組成物中之上述特定氫氟醚亦不會被洗淨組成物分解,而不會產生氟離子。因此,可將遮罩表面清洗得極為乾淨。In the cleaning method of this embodiment, the specific hydrofluoroether contained in the eluent composition may be N-methyl-2-pyrrolidone or N, N-dimethylformamidine in the eluent composition. It is not easily decomposed in the presence of amines. Therefore, when the washing composition remains on the mask after washing, the above-mentioned specific hydrofluoroether in the washing composition will not be decomposed by the washing composition, and fluorine ions will not be generated. Therefore, the mask surface can be cleaned extremely cleanly.

在本實施形態之洗淨方法中作為洗淨對象的遮罩係在譬如以下說明之有機EL顯示裝置的製造過程中,於真空蒸鍍步驟使用之物。The mask to be cleaned in the cleaning method of the present embodiment is a substance used in a vacuum vapor deposition step in the manufacturing process of an organic EL display device described below, for example.

以下針對有機EL顯示裝置之製造方法,對照圖1及圖2概述使用遮罩之真空蒸鍍步驟。於玻璃基板上形成TFT(薄膜電晶體)及透明電極,並進一步形成電洞輸送層。該形成有TFT、透明電極及電洞輸送層的玻璃基板1係以玻璃基板1之被處理面向下而被搬入真空室內。在真空室內,於玻璃基板1上形成作為彩色顯示裝置之與各原色R、G、B對應的發光層。該步驟係在作為彩色顯示裝置之與各原色R、G、B對應的個別真空室內進行。即,玻璃基板1會依序被搬送至用以形成與原色R對應之發光層的真空室、用以形成與原色G對應之發光層的真空室及用以形成與原色B對應之發光層的真空室。In the following, a method for manufacturing an organic EL display device is described with reference to FIGS. 1 and 2. A TFT (thin film transistor) and a transparent electrode are formed on a glass substrate, and a hole transporting layer is further formed. The glass substrate 1 on which the TFT, the transparent electrode, and the hole transport layer are formed is carried into the vacuum chamber with the processed surface of the glass substrate 1 facing downward. A light-emitting layer corresponding to each of the primary colors R, G, and B as a color display device is formed on a glass substrate 1 in a vacuum chamber. This step is performed in a separate vacuum chamber corresponding to each of the primary colors R, G, and B as a color display device. That is, the glass substrate 1 is sequentially transferred to a vacuum chamber for forming a light-emitting layer corresponding to the primary color R, a vacuum chamber for forming a light-emitting layer corresponding to the primary color G, and a vacuum chamber for forming a light-emitting layer corresponding to the primary color B. Vacuum chamber.

在圖1所示態樣中,各真空室內預先配置有配合發光層之形狀而開口的遮罩20。該遮罩20係由配置在保持台24上的遮罩框21所固定。In the aspect shown in FIG. 1, a mask 20 which is opened in accordance with the shape of the light emitting layer is arranged in each vacuum chamber in advance. The mask 20 is fixed by a mask frame 21 arranged on a holding table 24.

各真空室中具備有與R、G、B中任一原色相對應且只有與透明電極(陽極)11對應之部分開口的遮罩作為遮罩20,且該透明電極(陽極)11係用以使預定原色發光。藉此,在各真空室中,可使與各原色對應之發光層形成在各自的預定位置上。Each vacuum chamber is provided with a mask corresponding to any one of the primary colors of R, G, and B, and only a part of the opening corresponding to the transparent electrode (anode) 11 is used as the mask 20, and the transparent electrode (anode) 11 is used The predetermined primary colors are made to emit light. Thereby, in each vacuum chamber, the light emitting layers corresponding to the respective primary colors can be formed at respective predetermined positions.

圖1中,係從配置在保持台24下方的蒸鍍源(source)30將發光層之材料(有機EL材料)予以加熱使其蒸發,而透過遮罩之開口部將該材料蒸鍍至玻璃基板1表面。於圖2示意顯示發光層隔著該遮罩20的形成態樣。如圖2所示,各透明電極(陽極)11中,在各真空室內與該原色對應之透明電極的形成區域以外被遮罩20被覆。而且,與該原色對應之有機EL材料會在蒸鍍源30內被加熱而氣化,透過遮罩20之開口部20h蒸鍍形成至玻璃基板1(正確為其電洞輸送層)上。另,遮罩材質可舉如SUS等不鏽鋼、Ni單體、Ni合金(譬如Fe-Ni合金、Mg-Ni合金)或矽等半導體等。In FIG. 1, the material (organic EL material) of the light-emitting layer is heated and evaporated from an evaporation source 30 disposed below the holding table 24, and the material is vapor-deposited to the glass through the opening of the mask. The surface of the substrate 1. FIG. 2 schematically shows the formation state of the light-emitting layer through the mask 20. As shown in FIG. 2, each transparent electrode (anode) 11 is covered with a mask 20 outside the formation area of the transparent electrode corresponding to the primary color in each vacuum chamber. In addition, the organic EL material corresponding to the primary color is heated and vaporized in the evaporation source 30, and is formed on the glass substrate 1 (the hole transporting layer thereof accurately) through the opening 20h of the mask 20. In addition, the material of the mask may include stainless steel such as SUS, Ni monomer, Ni alloy (such as Fe-Ni alloy, Mg-Ni alloy), or semiconductor such as silicon.

在該蒸鍍步驟中,於遮罩上會附著由蒸鍍材料構成的各種有機物。蒸鍍材料除了上述有機EL材料以外,還可舉如製造有機EL元件時使用的電洞注入材料、電洞輸送材料、電子輸送材料等。電洞注入材料可舉如銅酞青(CuPC)、聚(3,4-乙烯二氧噻吩)(PEDOT)與聚苯乙烯磺酸(PSS)之複合物(PEDOT/PSS)、4,4’,4”-參[苯基(間甲苯基)胺基]三苯胺(m-MTDATA)等。電洞輸送材料可舉如三苯胺類(TPD)、二苯基・萘二胺(α-NPD)、參(4-咔唑-9-基苯基)胺(TCTA)等。有機EL材料可舉如雙苯乙烯基苯衍生物、參(8-羥基喹啉)鋁(Alq3 )、雙[2-(2-苯并唑基)酚]鋅(II)(Zn-PBO)、紅螢烯、二甲基喹吖酮、N,N’-二甲基喹吖酮(DMQ)、4-(二氰基亞甲基)-2-甲基-6-[2-(2,3,6,7-四氫-1H,5H-苯并[ij]喹-9-基)乙烯基]-4H-哌喃(DCM2)等。電子輸送材料可舉如Alq3 、2,9-二甲基-4,7-二苯基-1,10-啡啉(BCP)、2-苯基-5-(4-聯苯基)-1,3,4-二唑(PBD)、噻咯(silole)衍生物等。In this vapor deposition step, various organic substances composed of a vapor deposition material are attached to the mask. In addition to the above-mentioned organic EL materials, the vapor deposition materials include hole injection materials, hole transport materials, and electron transport materials used in the manufacture of organic EL elements. Hole injection materials such as copper phthalocyanine (CuPC), poly (3,4-ethylenedioxythiophene) (PEDOT) and polystyrene sulfonic acid (PSS) composites (PEDOT / PSS), 4,4 ' , 4 ”-p- [phenyl (m-tolyl) amino] triphenylamine (m-MTDATA), etc. Electrode transporting materials can be triphenylamines (TPD), diphenyl naphthalenediamine (α-NPD) ), Ginseng (4-carbazole-9-ylphenyl) amine (TCTA), etc. Organic EL materials can be exemplified by bisstyrylbenzene derivatives, ginseng (8-hydroxyquinoline) aluminum (Alq 3 ), bis [2- (2-benzo Oxazolyl) phenol] zinc (II) (Zn-PBO), rubrene, dimethylquinacridone, N, N'-dimethylquinacridone (DMQ), 4- (dicyanomethylene) ) -2-methyl-6- [2- (2,3,6,7-tetrahydro-1H, 5H-benzo [ij] quine -9-yl) vinyl] -4H-piran (DCM2) and the like. Examples of the electron transporting material include Alq 3 , 2,9-dimethyl-4,7-diphenyl-1,10-morpholine (BCP), 2-phenyl-5- (4-biphenyl)- 1,3,4- Diazole (PBD), silole derivatives and the like.

在本實施形態之洗淨方法的洗淨步驟中,係以洗淨組成物洗淨附著於該遮罩之有機物,該洗淨組成物含有選自N-甲基-2-吡咯啶酮及N,N-二甲基甲醯胺中之至少1種。洗淨方法有將遮罩浸漬於洗淨組成物之方法、利用噴射水流對遮罩噴吹洗淨組成物的方法等。另,在遮罩洗淨時,亦可並用超音波洗淨,藉此可提高溶解能力,縮短洗淨時間。基於洗淨性觀點,洗淨步驟中使用之洗淨組成物宜含有N-甲基-2-吡咯啶酮。In the washing step of the washing method according to this embodiment, the organic matter attached to the mask is washed with a washing composition containing a member selected from the group consisting of N-methyl-2-pyrrolidone and N , At least one of N-dimethylformamide. The cleaning method includes a method of immersing the mask in the cleaning composition, and a method of spraying and cleaning the composition on the mask using a jet of water. In addition, when the mask is washed, ultrasonic washing can be used together, thereby improving the dissolving ability and shortening the washing time. From the standpoint of detergency, the detergency composition used in the detergency step preferably contains N-methyl-2-pyrrolidone.

從可充分洗淨遮罩的觀點來看,洗淨步驟中使用之洗淨組成物中的N-甲基-2-吡咯啶酮或N,N-二甲基甲醯胺之含有比率宜為80~100質量%,且95~100質量%較佳,98~100質量%更佳。洗淨組成物含有N-甲基-2-吡咯啶酮及N,N-二甲基甲醯胺兩者時,在可充分洗淨遮罩的觀點下,該等合計含有比率宜在上述理想範圍內。From the viewpoint that the mask can be sufficiently washed, the content ratio of N-methyl-2-pyrrolidone or N, N-dimethylformamide in the cleaning composition used in the cleaning step is preferably 80 to 100% by mass, more preferably 95 to 100% by mass, and more preferably 98 to 100% by mass. When the cleaning composition contains both N-methyl-2-pyrrolidone and N, N-dimethylformamide, from the viewpoint that the mask can be sufficiently washed, these total content ratios should be within the above-mentioned ideals. Within range.

洗淨組成物可在不損及本實施形態效果的範圍內,含有N-甲基-2-吡咯啶酮及N,N-二甲基甲醯胺以外的成分。這類成分可舉如以下成分,惟不在此限:庚烷、己烷、庚烷、辛烷、壬烷、環丁烷、環戊烷、環己烷、環己烷等飽和烴類;1-丁烯、2-丁烯、2-甲基丙烯、1-戊烯、2-戊烯、1-丁炔、2-丁炔、戊炔、環丙烯、環丁烯、環戊烯、環己烯等不飽和烴類;甲醇、乙醇、正丙醇、異丙醇、正丁醇、異丁醇、二級丁醇、三級丁醇等醇類;二甲基醚、乙基甲基醚、二乙基醚、二異丙基醚、甲基-三級丁基醚、四氟乙醇等醚類;丙酮、甲基乙基酮、二乙基酮、甲基丙基酮、甲基異丁基酮、環戊酮、環己酮等酮類;甲酸甲酯、甲酸乙酯、甲酸丙酯、乙酸甲酯、乙酸乙酯、乙酸丙酯、丁酸甲酯、丁酸乙酯、γ-丁內酯等酯類;單甲胺、二甲胺、三甲胺等胺類;二氯甲烷、1,1-二氯乙烷、1,2-二氯乙烷、1,1,2-三氯乙烷、1,1,1,2-四氯乙烷、1,1,2,2-四氯乙烷、五氯乙烷、1,1-二氯乙烯、順-1,2-二氯乙烯、反-1,2-二氯乙烯、三氯乙烯、四氯乙烯、1,2-二氯丙烷等氯碳類;1,1,1,3,3-五氟丁烷、1,1,1,2,2,3,4,5,5,5-十氟戊烷、1,1,2,2,3,3,4-七氟環戊烷、1,1,1,2,2,3,3,4,4-九氟己烷、1,1,1,2,2,3,3,4,4,5,5,6,6-十三氟己烷、1,1,1,2,2,3,3,4,4,5,5,6,6-十三氟辛烷等HFC(氫氟碳)類;十氟丁烷、十二氟戊烷、十四氟己烷、十六氟庚烷、十八氟辛烷等PFC(全氟碳)類;二氯五氟丙烷、1,1-二氯-1-氟乙烷、1-氯-1,1-二氟乙烷、2,2-二氯-1,1,1-三氟乙烷等HCFC(氫氯氟碳)類等。又,該等成分可單獨含有,亦可含有多種。The cleaning composition may contain components other than N-methyl-2-pyrrolidone and N, N-dimethylformamide within a range that does not impair the effects of this embodiment. Examples of such ingredients include, but are not limited to: heptane, hexane, heptane, octane, nonane, cyclobutane, cyclopentane, cyclohexane, cyclohexane and other saturated hydrocarbons; 1 -Butene, 2-butene, 2-methylpropene, 1-pentene, 2-pentene, 1-butyne, 2-butyne, pentyne, cyclopropene, cyclobutene, cyclopentene, ring Unsaturated hydrocarbons such as hexene; alcohols such as methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, secondary butanol, tertiary butanol; dimethyl ether, ethyl methyl Ethers such as ether, diethyl ether, diisopropyl ether, methyl-tertiary butyl ether, tetrafluoroethanol; acetone, methyl ethyl ketone, diethyl ketone, methyl propyl ketone, methyl Ketones such as isobutyl ketone, cyclopentanone, cyclohexanone; methyl formate, ethyl formate, propyl formate, methyl acetate, ethyl acetate, propyl acetate, methyl butyrate, ethyl butyrate, Esters such as γ-butyrolactone; amines such as monomethylamine, dimethylamine, and trimethylamine; dichloromethane, 1,1-dichloroethane, 1,2-dichloroethane, 1,1,2 -Trichloroethane, 1,1,1,2-tetrachloroethane, 1,1,2,2-tetrachloroethane, pentachloroethane, 1,1-dichloroethylene, cis -1,2-dichloroethylene, trans-1,2-dichloroethylene, trichloroethylene, tetrachloroethylene, 1,2-dichloropropane and other chlorocarbons; 1,1,1,3,3-penta Fluorobutane, 1,1,1,2,2,3,4,5,5,5-decafluoropentane, 1,1,2,2,3,3,4-heptafluorocyclopentane, 1 , 1,1,2,2,3,3,4,4-nonafluorohexane, 1,1,1,2,2,3,3,4,4,5,5,6,6--13 HFC (hydrofluorocarbon) such as fluorohexane, 1,1,1,2,2,3,3,4,4,5,5,6,6-tridecanefluorooctane; decafluorobutane, ten PFCs (perfluorocarbons) such as difluoropentane, tetrafluorofluorohexane, hexafluorofluoroheptane, and octafluorooctane; dichloropentafluoropropane, 1,1-dichloro-1-fluoroethane, HCFCs (hydrochlorofluorocarbons) such as 1-chloro-1,1-difluoroethane and 2,2-dichloro-1,1,1-trifluoroethane. These components may be contained alone or in combination.

洗淨組成物含有N-甲基-2-吡咯啶酮及N,N-二甲基甲醯胺以外的成分時,該等含有比率宜為20質量%以下,且5質量%以下較佳,2質量%以下更佳。洗淨組成物中所含N-甲基-2-吡咯啶酮及N,N-二甲基甲醯胺以外的成分亦可為上述中不具洗淨效果之成分。另,洗淨組成物中若含有水分,水分可能會附著於遮罩表面,產生水斑而降低溶劑組成物之洗淨力,所以洗淨組成物中之水含量宜為5質量%以下,且3質量%以下較佳,1質量%以下更佳。洗淨組成物不含水尤佳。When the cleaning composition contains components other than N-methyl-2-pyrrolidone and N, N-dimethylformamidine, these content ratios are preferably 20% by mass or less, and preferably 5% by mass or less. It is more preferably 2% by mass or less. Components other than N-methyl-2-pyrrolidone and N, N-dimethylformamidine contained in the cleaning composition may be components that do not have a cleaning effect among the above. In addition, if the cleaning composition contains water, the water may adhere to the surface of the mask, which may cause water spots and reduce the cleaning power of the solvent composition. Therefore, the water content in the cleaning composition should be 5% by mass or less, and 3 mass% or less is preferable, and 1 mass% or less is more preferable. The cleaning composition is preferably free of water.

進行洗淨步驟之時間依遮罩大小或附著之有機物種類及量等決定,譬如5~15分鐘即可。洗淨步驟中之洗淨組成物的溫度不用調節溫度,常溫即可,宜為10~40℃,且更宜為20~30℃。如此一來,使用含有選自N-甲基-2-吡咯啶酮及N,N-二甲基甲醯胺中之至少1種的洗淨組成物,在上述溫度範圍內進行洗淨,可有優異的洗淨性,而且不會因為洗淨時的熱而發生遮罩變形、應變等情況。The time for performing the washing step depends on the size of the mask or the type and amount of organic matter attached, such as 5-15 minutes. The temperature of the cleaning composition in the washing step does not need to be adjusted, and normal temperature is sufficient, preferably 10 to 40 ° C, and more preferably 20 to 30 ° C. In this way, a cleaning composition containing at least one selected from the group consisting of N-methyl-2-pyrrolidone and N, N-dimethylformamidine is used for washing in the above-mentioned temperature range. It has excellent detergency, and mask deformation and strain will not occur due to heat during washing.

又,在洗淨步驟中,僅以上述洗淨組成物便可充分除去附著於各種遮罩表面上的1種或2種以上有機物。所以,無須洗淨液種類不同的洗淨槽,其結果可使洗淨製程變得非常簡便。In the washing step, one or two or more kinds of organic substances adhering to the surfaces of various masks can be sufficiently removed by using only the washing composition. Therefore, there is no need to use different cleaning tanks for cleaning liquids. As a result, the cleaning process can be simplified.

另,洗淨組成物亦可將使用完畢的洗淨液組成物予以蒸餾而再利用。洗淨組成物含有N-甲基-2-吡咯啶酮及N,N-二甲基甲醯胺以外之成分時,亦可將使用完畢的洗淨液組成物予以蒸餾並將所回收之液體組成進行調整後再使用。In addition, the cleaning composition may be used by distilling the used cleaning solution composition. When the cleaning composition contains components other than N-methyl-2-pyrrolidone and N, N-dimethylformamide, the used cleaning liquid composition may be distilled and the recovered liquid Use the composition after adjusting it.

本實施形態之洗淨方法的淋洗步驟係以淋洗組成物淋洗經洗淨組成物洗淨之遮罩。在本說明書中,淋洗意指去除附著在經洗淨組成物洗淨後之遮罩上的洗淨組成物。The rinsing step of the cleaning method of this embodiment is a mask that is rinsed with the rinsing composition and washed with the rinsing composition. In this specification, leaching means removing the washing composition attached to the mask after washing the washing composition.

淋洗洗淨後之遮罩的方法可舉如:將洗淨後之遮罩浸漬於淋洗組成物的方法、以淋洗組成物淋洗洗淨後之遮罩的方法等。兩種方法皆可輕易地去除附著在洗淨後之遮罩表面上的洗淨組成物,而可將遮罩表面淋洗得極為乾淨。進行淋洗步驟之時間依遮罩大小等決定,譬如5~15分鐘即可。淋洗步驟鐘之淋洗組成物的溫度不用調節溫度,常溫即可,宜為10~40℃,且20~30℃更佳。如此一來,可在較低溫度下進行淋洗,所以不會因熱使遮罩發生變形、應變等。The method of washing and washing the mask may include a method of immersing the washed mask in the washing composition, and a method of washing and washing the mask with the washing composition. Both methods can easily remove the cleaning composition attached to the mask surface after washing, and the mask surface can be rinsed extremely cleanly. The time for performing the leaching step depends on the size of the mask, such as 5-15 minutes. In the leaching step, the temperature of the leaching composition of the bell does not need to be adjusted, and it is normal temperature, preferably 10 to 40 ° C, and more preferably 20 to 30 ° C. In this way, rinsing can be performed at a relatively low temperature, so that the mask is not deformed or deformed by heat.

淋洗組成物含有選自HFE-347pc-f、HFE-254pc、HFE-356pcf及HFE-449mec-f中之至少1種氫氟醚作為有效成分。HFE-347pc-f、HFE-254pc、HFE-356pcf及HFE-449mec-f的沸點皆低至74℃以下,乾燥性佳,室溫下也容易蒸發。又,就算使其沸騰變成蒸氣,也不易對樹脂零件等易受熱影響的零件帶來不良影響。淋洗組成物可單獨使用1種上述氫氟醚,亦可將2種以上併用。The eluent composition contains, as an active ingredient, at least one hydrofluoroether selected from HFE-347pc-f, HFE-254pc, HFE-356pcf, and HFE-449mec-f. The boiling points of HFE-347pc-f, HFE-254pc, HFE-356pcf and HFE-449mec-f are all lower than 74 ° C. They have good drying properties and are easy to evaporate at room temperature. In addition, even if it is boiled and turned into a vapor, it is not easy to adversely affect parts that are easily affected by heat such as resin parts. The eluent composition may be used singly or in combination of two or more kinds.

HFE-347pc-f的臭氧破壞潛勢為零,全球暖化潛勢小。HFE-347pc-f的沸點為56℃。HFE-347pc-f譬如可利用在非質子性極性溶媒及觸媒(鹼金屬烷氧化物或鹼金屬氫氧化物)之存在下,使2,2,2-三氟乙醇與四氟乙烯反應的方法(參考國際公開第2004/108644號)來製造。 HFE-347pc-f之市售物可舉如「ASAHIKLIN(註冊商標)AE-3000」(旭硝子公司製)。HFE-347pc-f has zero ozone destruction potential and small global warming potential. HFE-347pc-f has a boiling point of 56 ° C. HFE-347pc-f can be used, for example, to react 2,2,2-trifluoroethanol with tetrafluoroethylene in the presence of aprotic polar solvents and catalysts (alkali metal alkoxides or alkali metal hydroxides). Method (refer to International Publication No. 2004/108644). A commercially available product of HFE-347pc-f is, for example, "ASAHIKLIN (registered trademark) AE-3000" (manufactured by Asahi Glass Co., Ltd.).

HFE-254pc的臭氧破壞潛勢為零,全球暖化潛勢小。HFE-254pc的沸點為37℃。HFE-254pc譬如可利用於強鹼(譬如氫氧化鉀)共存下之甲醇加入四氟乙烯的方法來製造。HFE-254pc has zero ozone destruction potential and small global warming potential. HFE-254pc has a boiling point of 37 ° C. HFE-254pc can be produced, for example, by adding tetrafluoroethylene to methanol in the presence of a strong base (such as potassium hydroxide).

HFE-356pcf的臭氧破壞潛勢為零,全球暖化潛勢小。HFE-356pcf的沸點為74℃。HFE-356pcf譬如可利用於強鹼(譬如氫氧化鉀)共存下之四氟丙醇(TFPO)加入氯二氟甲烷(HCFC-22)的方法來製造。HFE-356pcf has zero ozone destruction potential and small global warming potential. HFE-356pcf has a boiling point of 74 ° C. HFE-356pcf can be produced, for example, by adding tetrafluoropropanol (TFPO) in the presence of a strong base (such as potassium hydroxide) and adding chlorodifluoromethane (HCFC-22).

HFE-449mec-f的臭氧破壞潛勢為零,全球暖化潛勢小。HFE-449mec-f的沸點為73℃。HFE-449mec-f譬如可利用在非質子性極性溶媒及觸媒(鹼金屬烷氧化物或鹼金屬氫氧化物)之存在下使2,2,2-三氟乙醇與六氟丙烯反應的方法(參考日本特開平9-263559號)來製造。HFE-449mec-f has zero ozone destruction potential and small global warming potential. HFE-449mec-f has a boiling point of 73 ° C. For example, HFE-449mec-f can be a method of reacting 2,2,2-trifluoroethanol with hexafluoropropylene in the presence of an aprotic polar solvent and a catalyst (alkali metal alkoxide or alkali metal hydroxide). (Refer to Japanese Patent Application Laid-Open No. 9-263559).

洗淨組成物中之N-甲基-2-吡咯啶酮及N,N-二甲基甲醯胺對淋洗組成物中任何氫氟醚皆具有優異的溶解性。所以,洗淨組成物可極為容易地被淋洗組成物去除。又,上述氫氟醚不會被洗淨組成物中所含N-甲基-2-吡咯啶酮及N,N-二甲基甲醯胺任一者分解。所以,淋洗後之遮罩表面上不會殘留氟離子,而可將遮罩清洗得極為乾淨。N-methyl-2-pyrrolidone and N, N-dimethylformamide in the cleaning composition have excellent solubility to any hydrofluoroether in the eluent composition. Therefore, the washing composition can be extremely easily removed by the rinsing composition. The hydrofluoroether is not decomposed by any of N-methyl-2-pyrrolidone and N, N-dimethylformamide contained in the cleaning composition. Therefore, no fluoride ions remain on the surface of the mask after washing, and the mask can be cleaned extremely cleanly.

在此,用於淋洗組成物之氫氟醚不會被洗淨組成物中所含N-甲基-2-吡咯啶酮及N,N-二甲基甲醯胺分解的理由推測如下。Here, the reason why the hydrofluoroether used in the eluent composition is not decomposed by the N-methyl-2-pyrrolidone and N, N-dimethylformamide in the cleaning composition is presumed as follows.

譬如,像甲基-全氟-n-丁基醚(C4 F9 OCH3 、HFE-449sl)具有電子吸引性強之CF3 -基的氫氟醚類,鍵結有CF3 -基的碳係呈現電子不足的狀態。而於鍵結有CF3 -基的碳鍵結有鹵素原子等容易脫離的原子或原子團時,會受到來自N-甲基-2-吡咯啶酮或N,N-二甲基甲醯胺的親核攻擊而變得容易分解。相對地,本實施形態中使用之淋洗組成物中的氫氟醚不具有CF3 -基,或者即使具有CF3 -基,CF3 -鍵結的碳上也不會鍵結容易脫離的原子或原子團。所以,不容易在分子內發生電荷偏移,便不容易受到來自N-甲基-2-吡咯啶酮或N,N-二甲基甲醯胺的親核攻擊。For example, like methyl - perfluoro -n- butyl ether (C 4 F 9 OCH 3, HFE-449sl) of a strong electron withdrawing CF 3 - hydrofluoroether groups, bonded with a CF 3 - group The carbon system is in a state of insufficient electrons. On the other hand, when a carbon atom having a CF 3 -group is bonded to an easily detachable atom or an atomic group such as a halogen atom, it is subjected to N-methyl-2-pyrrolidone or N, N-dimethylformamide. It becomes easy to break down by nucleophilic attack. In contrast, the hydrofluoroether in the eluent composition used in this embodiment does not have a CF 3 -group, or even if it has a CF 3 -group, CF 3 -bonded carbons do not have atoms that are easily detached. Or radicals. Therefore, it is not easy to cause a charge shift in the molecule, and it is not easy to be subjected to nucleophilic attack from N-methyl-2-pyrrolidone or N, N-dimethylformamide.

從可充分去除洗淨組成物的觀點及乾燥性優異的觀點來看,本實施形態之洗淨方法中使用之淋洗組成物宜含有HFE-347pc-f。From the viewpoint that the cleaning composition can be sufficiently removed and the drying property is excellent, it is preferable that the shower composition used in the cleaning method of the present embodiment contains HFE-347pc-f.

本實施形態之洗淨方法中使用的淋洗組成物中之上述氫氟醚的含有比率,從可充分淋洗遮罩的觀點來看宜為80~100質量%,且95~100質量%較佳,98~100質量%更佳。淋洗組成物含有2種以上上述氫氟醚時,在可充分淋洗遮罩的觀點下,其合計含有比率宜在上述理想範圍內。The content ratio of the above-mentioned hydrofluoroether in the eluent composition used in the washing method of the present embodiment is preferably 80 to 100% by mass, and 95 to 100% by mass from the viewpoint of sufficient elutriation mask. Good, 98 ~ 100% by mass is better. When the eluent composition contains two or more kinds of the above-mentioned hydrofluoroethers, the total content ratio is preferably within the above-mentioned ideal range from the viewpoint that the mask can be sufficiently rinsed.

淋洗組成物可在不損及本發明效果的前提下含有上述氫氟醚以外的成分。上述氫氟醚以外之成分可舉如,與上述洗淨組成物中N-甲基-2-吡咯啶酮及N,N-二甲基甲醯胺以外之成分同樣的成分,惟不限於該等。又,該等成分可單獨含有,亦可含有多種。The eluent composition may contain components other than the above-mentioned hydrofluoroether without impairing the effect of the present invention. The components other than the hydrofluoroether may be the same as the components other than N-methyl-2-pyrrolidone and N, N-dimethylformamide in the cleaning composition, but are not limited thereto. Wait. These components may be contained alone or in combination.

淋洗組成物含有上述氫氟醚以外之成分時,該成分之含有比率宜為20質量%以下,且5質量%以下較佳,2質量%以下更佳。When the eluent composition contains a component other than the above hydrofluoroether, the content ratio of the component is preferably 20% by mass or less, more preferably 5% by mass or less, and even more preferably 2% by mass or less.

如上述,洗淨組成物中若含有水分,水分可能會附著於遮罩表面,產生水斑。淋洗組成物含有選自甲基醇、乙基醇、正丙醇、異丙醇中之至少1種醇時,即使洗淨組成物中含有水分,也可將其水分溶解去除,故為適宜。淋洗組成物含有上述醇時,從可充分去除水分的觀點來看,淋洗組成物中之醇含量比率宜為10質量%以下,且1~8質量%較佳,2~5質量%更佳。As described above, if moisture is contained in the cleaning composition, the moisture may adhere to the surface of the mask and water spots may occur. When the eluent composition contains at least one alcohol selected from the group consisting of methyl alcohol, ethyl alcohol, n-propanol, and isopropanol, it is suitable to dissolve and remove the water even if the cleaning composition contains water, so it is suitable. . When the eluent composition contains the above-mentioned alcohol, the alcohol content ratio in the eluent composition is preferably 10% by mass or less, more preferably from 1 to 8% by mass, and more preferably from 2 to 5% by mass, from the viewpoint of sufficient water removal. good.

在本實施形態之洗淨方法的乾燥步驟中,在淋洗步驟中使淋洗後之遮罩乾燥。乾燥方法可使用利用自然乾燥使淋洗後之遮罩乾燥的方法、利用噴氣使其乾燥的方法、利用減壓使其乾燥之方法等。其中,從可使遮罩更有效乾燥的觀點來看,以利用減壓使其乾燥之方法為宜。In the drying step of the washing method of this embodiment, the mask after the washing is dried in the washing step. Examples of the drying method include a method of drying the mask after rinsing by natural drying, a method of drying by air jet, and a method of drying by reducing pressure. Among them, from the viewpoint of making the mask more effective to dry, a method of drying under reduced pressure is suitable.

在利用噴氣使其乾燥之方法中,譬如宜噴吹10~40℃且更宜為20~30℃之乾燥空氣,來使其乾燥。如此一來,可在較低溫度下乾燥,所以不會因熱使遮罩發生變形、應變等。In the method of drying by air jet, for example, it is preferable to blow dry air at 10-40 ° C and more preferably 20-30 ° C to dry it. In this way, it can be dried at a relatively low temperature, so that the mask is not deformed or deformed by heat.

利用減壓使遮罩乾燥時的壓力,因為減壓需要時間,所以減壓度愈小愈適宜。惟,淋洗組成物在遮罩上的附著量若少,便可在減壓過程乾燥,所以可因應遮罩大小或淋洗組成物在遮罩上的附著量來適宜設定,譬如宜設定在淋洗組成物之20℃蒸氣壓以上且101.3kPa以下之範圍內。例如,當淋洗組成物係由HFE-347pc-f構成時,在乾燥步驟中宜減壓至25~101.3kPa之壓力。The pressure at which the mask is dried by decompression reduces the degree of decompression as it takes time. However, if the adhesion amount of the eluent composition on the mask is small, it can be dried in the decompression process, so it can be appropriately set according to the size of the mask or the adhesion amount of the eluent composition on the mask. For example, it should be set at The eluent composition is in a range of 20 ° C. vapor pressure or higher and 101.3 kPa or lower. For example, when the eluent composition is composed of HFE-347pc-f, the pressure in the drying step should be reduced to a pressure of 25 to 101.3 kPa.

根據以上說明之實施形態的洗淨方法,藉由使用特定的氫氟醚作為淋洗組成物,氫氟醚都不會因洗淨時附著於遮罩上之洗淨組成物中的N-甲基-2-吡咯啶酮及N,N-二甲基甲醯胺任一者分解,而不會產生氟離子。因此,可將遮罩清洗得極為乾淨。本實施形態之洗淨方法可有效作為以真空蒸鍍法製造有機EL元件時的遮罩洗淨方法,且適宜在製造低分子型EL元件時之真空蒸鍍步驟中使用。 實施例According to the cleaning method of the embodiment described above, by using a specific hydrofluoroether as the eluent composition, the hydrofluoroether does not suffer from N-formaldehyde in the cleaning composition attached to the mask during washing. Ethyl-2-pyrrolidone and N, N-dimethylformamide are decomposed without generating fluoride ions. Therefore, the mask can be cleaned extremely cleanly. The cleaning method of this embodiment can be effectively used as a mask cleaning method when manufacturing an organic EL element by a vacuum deposition method, and is suitably used in a vacuum deposition step when manufacturing a low-molecular EL element. Examples

接下來說明實驗例及實施例。本發明不受該等實驗例及實施例限定。Next, experimental examples and examples will be described. The present invention is not limited by these experimental examples and examples.

(實驗例1) 在本實驗例中,調查了加熱預定時間後淋洗組成物因NMP及DMF的分解性。於HFE-347pc-f(旭硝子公司製、AE-3000)中添加5質量%之NMP或DMF、且同樣於HFE-449sl(3M公司製、Novec7100)中添加5質量%之NMP或DMF後,做出試樣液。將各試劑在55℃之恆溫槽內靜置3日。以氟離子計(DKK-TOA公司製、IM-55G、氟離子電極:DKK-TOA公司製、F-2021)測定靜置後之各溶劑試樣液中的氟離子濃度。另,氟離子濃度之檢測極限設為0.5ppm。結果列於表1。(Experimental Example 1) In this experimental example, the decomposability of the eluent composition due to NMP and DMF after a predetermined heating time was investigated. After adding 5 mass% of NMP or DMF to HFE-347pc-f (manufactured by Asahi Glass Co., Ltd., AE-3000), and also adding 5 mass% of NMP or DMF to HFE-449sl (3M company, Novec7100), do Take out the sample solution. Each reagent was allowed to stand in a constant temperature bath at 55 ° C for 3 days. The fluoride ion concentration in each solvent sample solution after standing was measured with a fluoride ion meter (IM-55G, manufactured by DKK-TOA Co., fluoride ion electrode: F-2021, manufactured by DKK-TOA Co., Ltd.). The detection limit of the fluoride ion concentration was set to 0.5 ppm. The results are shown in Table 1.

[表1] [Table 1]

(實驗例2) 在本實驗例中,作為加速試驗係測試了將含有HFE-347pc-f或HFE-449sl及NMP之試樣液進行加熱回流後的淋洗組成物因NMP的分解性。將於上述同樣之HFE-347pc-f(旭硝子公司製、AE-3000)中添加5質量%之NMP而成的試樣液250g放入燒瓶中,以加熱器加熱至沸騰狀態後,進行4小時回流。其後以80分鐘採取175g之餾出液,並測定所剩底殘液之pH、氟離子濃度、酸含量。結果列於表2。(Experimental Example 2) In this experimental example, as an accelerated test system, the decomposability of the eluent composition after heating and refluxing a sample solution containing HFE-347pc-f or HFE-449sl and NMP due to NMP was tested. 250 g of a sample solution prepared by adding 5 mass% of NMP to the same HFE-347pc-f (manufactured by Asahi Glass Co., Ltd., AE-3000) was placed in a flask, and heated to a boiling state with a heater, followed by 4 hours. Reflux. Then, 175 g of a distillate was taken in 80 minutes, and the pH, fluoride ion concentration, and acid content of the remaining bottom liquid were measured. The results are shown in Table 2.

又,將於上述同樣之HFE-449sl(3M公司製、Novec7100)中添加5質量%之NMP而成的試樣液250g放入燒瓶中,以加熱器加熱使其沸騰後,進行4小時回流。其後以80分鐘採取175g之餾出液,並測定所剩底殘液之pH、氟離子濃度、酸含量。另,pH測定係以pH計(DKK-TOA公司製、HM-25R、電極:DKK-TOA公司製、GST-5741C)進行,氟離子濃度測定係以氟離子計(DKK-TOA公司製、IM-55G、氟離子電極:DKK-TOA公司製、F-2021)進行,酸含量測定則以酚肽作為指示劑利用滴定進行。氟離子濃度、酸含量的檢測極限都設為0.5ppm。結果列於表2。In addition, 250 g of a sample solution prepared by adding 5 mass% of NMP to the same HFE-449sl (manufactured by 3M, Novec 7100) was placed in a flask, heated by a heater to boil, and then refluxed for 4 hours. Then, 175 g of a distillate was taken in 80 minutes, and the pH, fluoride ion concentration, and acid content of the remaining bottom liquid were measured. The pH measurement was performed with a pH meter (manufactured by DKK-TOA, HM-25R, electrode: DKK-TOA company, GST-5741C), and the fluoride ion concentration was measured by a fluoride ion meter (manufactured by DKK-TOA, IM -55G, fluoride ion electrode: manufactured by DKK-TOA Co., Ltd., F-2021), and the acid content was measured by titration using phenol peptide as an indicator. The detection limits of fluoride ion concentration and acid content were both set at 0.5 ppm. The results are shown in Table 2.

[表2] [Table 2]

從表1、表2可知,即使經過3日加熱或80分鐘的加熱回流,淋洗組成物中之HFE-347pc-f也未因NMP或DMF而分解,而未產生氟離子,但相對地,HFE-449sl有因NMP或DMF而分解,而產生氟離子。As can be seen from Tables 1 and 2, even after 3 days of heating or 80 minutes of heating and refluxing, HFE-347pc-f in the eluent composition was not decomposed by NMP or DMF, and fluoride ions were not generated, but relatively, HFE-449sl is decomposed by NMP or DMF, which generates fluoride ions.

(實施例) 調查使用HFE-347pc-f作為淋洗組成物時之金屬製遮罩的洗淨性。將附著有低分子型有機EL材料之金屬(SUS)片浸漬於室溫(25℃)之NMP中1分鐘。然後將金屬片浸漬於室溫(25℃)之HFE-347pc-f(旭硝子公司製、AE-3000)中1分鐘,加以淋洗後取出。使該金屬片自然乾燥後浸漬於純水中,再以氟離子計(DKK-TOA公司製、IM-55G、氟離子電極:DKK-TOA公司製、F-2021)測定所萃取出之氟離子濃度。另,氟離子濃度之檢測極限設為0.5ppm。於表3列出其結果,檢測出氟離子之情況表記為「檢出」,未檢測出之情況表記為「未檢出」。(Example) The cleanability of a metal mask when HFE-347pc-f was used as the eluent composition was investigated. A metal (SUS) sheet to which the low-molecular-type organic EL material was attached was immersed in NMP at room temperature (25 ° C) for 1 minute. Then, the metal sheet was immersed in HFE-347pc-f (Asahi Glass Co., Ltd., AE-3000) at room temperature (25 ° C) for 1 minute, rinsed, and taken out. After the metal piece was naturally dried, it was immersed in pure water, and the fluoride ion (DKK-TOA company, IM-55G, fluoride ion electrode: DKK-TOA company, F-2021) was used to measure the extracted fluoride ion. concentration. The detection limit of the fluoride ion concentration was set to 0.5 ppm. The results are listed in Table 3. A case where fluoride ion is detected is described as "detected", and a case where no fluorine ion is detected is described as "not detected".

(比較例) 調查使用HFE-449sl作為淋洗組成物時之金屬製遮罩的洗淨性。將附著有低分子型有機EL材料之金屬(SUS)片浸漬於室溫(25℃)之NMP中1分鐘後,再浸漬於室溫(25℃)之HFE-449sl(3M公司製、Novec7100)中1分鐘,加以淋洗後取出。使該金屬片自然乾燥後浸漬於純水中,調查有無萃取出之氟離子。其結果列於表3。(Comparative example) The cleanability of a metal mask when HFE-449sl was used as a eluent composition was investigated. A metal (SUS) sheet with a low-molecular organic EL material attached was immersed in NMP at room temperature (25 ° C) for 1 minute, and then immersed in HFE-449sl (manufactured by 3M, Novec7100) at room temperature (25 ° C). After 1 minute, rinse and remove. After the metal piece was naturally dried, it was immersed in pure water, and the presence or absence of extracted fluoride ions was investigated. The results are shown in Table 3.

[表3] [table 3]

從表3可知,藉由使用HFE-347pc-f作為淋洗組成物,可將遮罩清洗乾淨。相對地,使用HFE-449sl時,遮罩表面上附著有氟離子,可知無法將遮罩清洗乾淨。As can be seen from Table 3, by using HFE-347pc-f as the eluent composition, the mask can be cleaned. In contrast, when HFE-449sl was used, fluorine ions adhered to the surface of the mask, and it was found that the mask could not be cleaned.

1‧‧‧玻璃基板1‧‧‧ glass substrate

11‧‧‧透明電極11‧‧‧ transparent electrode

20‧‧‧遮罩20‧‧‧Mask

20h‧‧‧開口部20h‧‧‧Opening

21‧‧‧遮罩框21‧‧‧Mask frame

24‧‧‧保持台24‧‧‧ holding table

30‧‧‧蒸鍍源30‧‧‧Evaporation source

圖1係有機EL顯示裝置之製造方法的說明圖。 圖2係示意顯示發光層隔著遮罩的形成態樣圖。FIG. 1 is an explanatory diagram of a manufacturing method of an organic EL display device. FIG. 2 is a schematic diagram showing a state where a light emitting layer is formed through a mask.

Claims (10)

一種洗淨方法,係真空蒸鍍用遮罩之洗淨方法,其特徵在於: 以洗淨組成物洗淨前述遮罩,再以淋洗組成物淋洗洗淨後之前述遮罩,前述洗淨組成物含有選自N-甲基-2-吡咯啶酮及N,N-二甲基甲醯胺中之至少1種,前述淋洗組成物含有選自CF3 CH2 -O-CF2 CHF2 、CHF2 CF2 -O-CH3 、CHF2 -O-CH2 CF2 CHF2 及CF3 CHFCF2 -O-CH2 CF3 中之至少1種氫氟醚。A washing method is a washing method of a mask for vacuum evaporation, characterized in that the mask is washed with a washing composition, and the mask after washing is rinsed with a washing composition, and the washing is performed. The net composition contains at least one selected from the group consisting of N-methyl-2-pyrrolidone and N, N-dimethylformamide. The eluent composition contains a composition selected from CF 3 CH 2 -O-CF 2. At least one type of hydrofluoroether among CHF 2 , CHF 2 CF 2 -O-CH 3 , CHF 2 -O-CH 2 CF 2 CHF 2 and CF 3 CHFCF 2 -O-CH 2 CF 3 . 如請求項1之洗淨方法,其中前述氫氟醚在前述淋洗組成物中之含量比率為80質量%以上且100質量%以下。The cleaning method according to claim 1, wherein the content ratio of the hydrofluoroether in the eluent composition is 80% by mass or more and 100% by mass or less. 如請求項1或2之洗淨方法,其中前述洗淨組成物含有N-甲基-2-吡咯啶酮。The cleaning method according to claim 1 or 2, wherein the cleaning composition contains N-methyl-2-pyrrolidone. 如請求項1至3中任一項之洗淨方法,其中前述淋洗組成物含有CF3 CH2 -O-CF2 CHF2The washing method according to any one of claims 1 to 3, wherein the eluent composition contains CF 3 CH 2 -O-CF 2 CHF 2 . 如請求項1至4中任一項之洗淨方法,其中前述遮罩之洗淨及淋洗皆在10℃以上且40℃以下進行。The cleaning method according to any one of claims 1 to 4, wherein the washing and rinsing of the aforementioned mask are performed at a temperature of 10 ° C or higher and 40 ° C or lower. 如請求項1至5中任一項之洗淨方法,其中前述遮罩之洗淨及淋洗皆在20℃以上且30℃以下進行。The cleaning method according to any one of claims 1 to 5, wherein the washing and rinsing of the aforementioned mask are performed at a temperature above 20 ° C and below 30 ° C. 如請求項1至6中任一項之洗淨方法,其中前述真空蒸鍍係在製造低分子型有機EL元件時進行。The cleaning method according to any one of claims 1 to 6, wherein the vacuum evaporation is performed when a low-molecular-type organic EL element is manufactured. 如請求項1至7中任一項之洗淨方法,其使經前述淋洗組成物淋洗後之遮罩乾燥。The cleaning method according to any one of claims 1 to 7, which dries the mask after being rinsed by the aforementioned rinse composition. 一種淋洗組成物,係淋洗經洗淨組成物洗淨之真空蒸鍍用遮罩者,前述洗淨組成物含有選自N-甲基-2-吡咯啶酮及N,N-二甲基甲醯胺中之至少1種; 前述淋洗組成物之特徵在於:含有選自CF3 CH2 -O-CF2 CHF2 、CHF2 CF2 -O-CH3 、CHF2 -O-CH2 CF2 CHF2 及CF3 CHFCF2 -O-CH2 CF3 中之至少1種氫氟醚。A rinse composition is a mask for vacuum evaporation washed by a rinse composition, and the rinse composition contains a material selected from N-methyl-2-pyrrolidone and N, N-dimethylformate. At least one of methylformamide; the above-mentioned eluent composition is characterized in that it contains a compound selected from the group consisting of CF 3 CH 2 -O-CF 2 CHF 2 , CHF 2 CF 2 -O-CH 3 , and CHF 2 -O-CH 2 CF 2 CHF 2 and CF 3 CHFCF 2 -O-CH 2 CF 3 is at least one kind of hydrofluoroether. 如請求項9之淋洗組成物,其中前述氫氟醚在前述淋洗組成物中之含量比率為80質量%以上且100質量%以下。The rinse composition according to claim 9, wherein a content ratio of the hydrofluoroether in the rinse composition is 80% by mass or more and 100% by mass or less.
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