TW201901146A - Glass plate, method for inspecting end surface of glass plate, and method for manufacturing glass plate - Google Patents

Glass plate, method for inspecting end surface of glass plate, and method for manufacturing glass plate Download PDF

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TW201901146A
TW201901146A TW107113429A TW107113429A TW201901146A TW 201901146 A TW201901146 A TW 201901146A TW 107113429 A TW107113429 A TW 107113429A TW 107113429 A TW107113429 A TW 107113429A TW 201901146 A TW201901146 A TW 201901146A
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glass
glass plate
observation
specific region
glass sheet
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角田啓
奥隼人
伊東翔
太和田佑
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日商日本電氣硝子股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C23/00Other surface treatment of glass not in the form of fibres or filaments
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/22Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material
    • G01N23/225Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material using electron or ion
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods

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  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Nonlinear Science (AREA)
  • General Physics & Mathematics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Optics & Photonics (AREA)
  • General Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
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  • General Health & Medical Sciences (AREA)
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  • Pathology (AREA)
  • Surface Treatment Of Glass (AREA)
  • Liquid Crystal (AREA)
  • Analysing Materials By The Use Of Radiation (AREA)

Abstract

The present invention is provided with, in said order: a first observation step for enlarging and observing a specific region (R) of a polished surface (S1a) formed on an end surface (S1) of a glass plate (S) to be inspected, and acquiring a first enlarged image; a cleaning step for cleaning the specific region (R) while applying an external stimulus to the specific region (R); a second observation step for once again enlarging and observing the specific region (R), and acquiring a second enlarged image; and an evaluation step for comparing the first enlarged image and the second enlarged image and counting the number of fine recessed parts newly formed inside the specific region (R) after the first observation step.

Description

玻璃板、玻璃板的端面檢查方法以及玻璃板的製造方法Glass plate, glass plate end face inspection method, and glass plate manufacturing method

本發明是有關於一種玻璃板、玻璃板的端面檢查方法以及玻璃板的製造方法。The present invention relates to a method for inspecting an end face of a glass plate or a glass plate, and a method for producing the glass plate.

液晶顯示器、電漿顯示器、有機電激發光(Electro-Luminescence,EL)顯示器等平板顯示器(flat panel display,FPD)正在推進高精細化。伴隨於此,於用作FPD用基板的玻璃板中,會藉由FPD的製造步驟而形成精密的電路。Flat panel displays (FPDs) such as liquid crystal displays, plasma displays, and electro-luminescence (EL) displays are advancing high definition. Along with this, in a glass plate used as a substrate for an FPD, a precise circuit is formed by the manufacturing process of the FPD.

對於FPD用玻璃板的端面,通常會使用磨石來實施研磨加工(包括研削加工),但於多數情況下會於端面的研磨面中產生伴隨研磨加工的微小裂紋(例如微裂(micro crack))。所述微小裂紋隨時間而生長,並可能成為自研磨面產生玻璃粉(顆粒(particle))的原因。此種玻璃粉例如粒徑為0.1 μm~10 μm左右。而且,玻璃粉多數情況下為於研磨加工後進行的端面檢查時不存在的隱藏玻璃粉,容易於以端面已附著著的玻璃粉為對象的端面檢查中看漏。其結果,存在即便於使用通過端面檢查的玻璃板來製造FPD的情況下,亦會因自微小裂紋產生的玻璃粉而導致FPD的製造不良的情況。尤其於為高精細化的FPD的情況下,因需要形成精密的電路,因此即便是微量且微小的玻璃粉亦容易引起電路斷線等,從而導致FPD的製造不良。In the end face of the glass plate for FPD, the grinding process (including the grinding process) is usually performed using a grindstone, but in many cases, micro cracks accompanying the grinding process (for example, micro crack) are generated in the polished surface of the end face. ). The microcracks grow with time and may be responsible for the production of glass frits (particles) from the abrasive surface. Such a glass frit has a particle diameter of, for example, about 0.1 μm to 10 μm. Further, in many cases, the glass frit is a hidden glass frit which does not exist at the end surface inspection after the polishing process, and is easily leaked in the end surface inspection for the glass frit adhered to the end surface. As a result, even when the FPD is manufactured using the glass plate which passed the end surface inspection, the manufacturing of the FPD may be inferior due to the glass frit generated from the micro crack. In particular, in the case of a high-definition FPD, since a precise circuit needs to be formed, even a small amount of minute glass frit can easily cause a circuit breakage or the like, resulting in defective manufacturing of the FPD.

此處,於專利文獻1中揭示了一種玻璃板的端面檢查方法,其考慮到了有可能自微小裂紋產生的玻璃粉。具體而言,於同文獻中揭示了:一面將樹脂軟管(tube)的前端按壓到玻璃板的端面上一面使所述樹脂軟管滑動,藉此對玻璃板的端面施加摩擦而擦取端面的顆粒,並且自樹脂的軟管的前端吸入所述擦取的顆粒,並利用顆粒計數器(Particle Counter)來計數所述擦取的顆粒的數量。 [現有技術文獻] [專利文獻]Here, Patent Document 1 discloses a method of inspecting an end face of a glass plate, which takes into consideration glass frit which may be generated from microcracks. Specifically, it is disclosed in the same literature that the resin hose is slid while pressing the front end of the resin tube onto the end surface of the glass sheet, thereby rubbing the end surface of the glass sheet to rub the end surface The particles are sucked into the wiped particles from the front end of the hose of the resin, and the number of the rubbed particles is counted using a Particle Counter. [Prior Art Document] [Patent Literature]

[專利文獻1]日本專利特開2010-230646號公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2010-230646

[發明所欲解決之課題][Problems to be solved by the invention]

於專利文獻1所揭示的端面檢查方法中,因亦會自樹脂軟管的前端一同吸入空氣中的微小異物,因此存在亦將微小異物作為玻璃粉來計數,玻璃板的端面檢查的精度變得非常差這一問題。其結果,即便是通過專利文獻1所揭示的端面檢查的玻璃板,亦存在依然會引起因自微小裂紋產生的玻璃粉導致的FPD的製造不良的可能性。因此,期望更切實地提供自端面產生的玻璃粉極少的玻璃板。In the end face inspection method disclosed in Patent Document 1, since the small foreign matter in the air is also taken in from the tip end of the resin hose, the fine foreign matter is counted as the glass frit, and the accuracy of the end surface inspection of the glass plate becomes Very bad for this problem. As a result, even in the glass plate which is inspected by the end face disclosed in Patent Document 1, there is a possibility that the manufacturing of the FPD due to the glass frit generated from the microcracks is still defective. Therefore, it is desired to more reliably provide a glass plate having few glass frits generated from the end faces.

本發明的技術課題在於藉由實現玻璃板的端面檢查的精度提高來更切實地提供自端面產生的玻璃粉極少的玻璃板。 [解決課題之手段]An object of the present invention is to provide a glass plate having few glass frits generated from an end surface by more accurately improving the accuracy of inspection of the end surface of the glass sheet. [Means for solving the problem]

為了解決所述課題而首創的本發明為一種於玻璃板的端面具有研磨面的玻璃板的端面檢查方法,其特徵在於依次包括:第一觀察步驟,對研磨面的特定區域進行觀察;外部刺激給予步驟,對玻璃板的研磨面給予外部刺激;清洗步驟,對特定區域進行清洗;第二觀察步驟,再次對特定區域進行觀察;以及評價步驟,對第一觀察步驟的觀察結果與第二觀察步驟的觀察結果進行比較,並計數於第一觀察步驟後新形成於特定區域內的微小凹部的數量。根據此種構成,即便於玻璃板的研磨面上所設的特定區域中存在微小裂紋的情況下,微小裂紋亦會因外部刺激給予步驟所給予的外部刺激而強制性地生長,並容易作為玻璃粉而出現。並且,如此產生的玻璃粉於清洗步驟中藉由清洗而自研磨面的特定區域去除,因此,研磨面的特定區域中對應於自微小裂紋產生的玻璃粉的部分會形成微小凹部。因此,若於評價步驟中,對外部刺激給予步驟及清洗步驟之前的第一觀察步驟中研磨面的特定區域的觀察結果與外部刺激給予步驟及清洗步驟之後的第二觀察步驟中研磨面的特定區域的觀察結果進行比較,便可正確地計數於第一觀察步驟後新形成於特定區域內的微小凹部的數量。所述微小凹部的數量如上所述正確地反映了自微小裂紋產生的玻璃粉的數量,因此,即便不直接計數玻璃粉的數量,亦可進行正確地考慮到了有可能自微小裂紋產生的玻璃粉的玻璃板的端面檢查。The present invention, which was originally developed to solve the above problems, is a method for inspecting an end surface of a glass sheet having an abrasive surface on an end surface of a glass sheet, which is characterized by comprising: a first observation step for observing a specific region of the polished surface; external stimulation a step of giving an external stimulus to the polished surface of the glass plate; a washing step to clean the specific area; a second observation step to observe the specific area again; and an evaluation step, the observation result and the second observation of the first observation step The observation results of the steps are compared, and the number of minute recesses newly formed in a specific region after the first observation step is counted. According to this configuration, even when micro cracks are present in a specific region provided on the polishing surface of the glass sheet, the micro cracks are forcibly grown due to external stimuli given by the external stimuli giving step, and are easily used as glass. Powder appears. Further, the glass frit thus produced is removed from the specific region of the polishing surface by the cleaning in the cleaning step, and therefore, the portion corresponding to the glass frit generated from the microcrack in the specific region of the polishing surface forms minute recesses. Therefore, in the evaluation step, the observation result of the specific region of the polishing surface in the first observation step before the external stimulation administration step and the cleaning step and the specificity of the polishing surface in the second observation step after the external stimulation administration step and the cleaning step By comparing the observation results of the regions, the number of minute recesses newly formed in a specific region after the first observation step can be accurately counted. The number of the minute recesses correctly reflects the amount of the glass frit generated from the microcracks as described above, and therefore, even if the amount of the glass frit is not directly counted, it is possible to correctly consider the glass frit which may be generated from the microcracks. End face inspection of the glass plate.

於所述構成中,較佳為:清洗步驟兼作外部刺激給予步驟,對特定區域一面給予外部刺激一面進行清洗。如此,於清洗步驟中亦同時進行外部刺激給予步驟,因此與分開進行所述兩步驟的情況相比,會提升檢查效率。In the above configuration, it is preferable that the washing step also serves as an external stimulus applying step, and the external region is cleaned while giving an external stimulus to the specific region. In this way, the external stimulation giving step is also performed simultaneously in the washing step, so that the inspection efficiency is improved as compared with the case where the two steps are performed separately.

於所述構成中,兼作外部刺激給予步驟的清洗步驟亦可為超音波清洗。如此,藉由伴隨超音波清洗的振動而對研磨面的特定區域一面給予外部刺激一面進行清洗。In the above configuration, the washing step which also serves as the external stimulation applying step may be ultrasonic cleaning. In this manner, cleaning is performed while giving an external stimulus to a specific region of the polishing surface by the vibration accompanying the ultrasonic cleaning.

於所述構成中,兼作外部刺激給予步驟的清洗步驟亦可為化學清洗。如此,藉由伴隨化學清洗的化學反應而對研磨面的特定區域一面給予外部刺激一面進行清洗。此處,化學清洗既可為酸清洗亦可為鹼清洗。而且,亦可使用化學清洗液來進行超音波清洗,藉此併用化學清洗與超音波清洗。In the above configuration, the washing step which also serves as the external stimulation applying step may be chemical cleaning. In this manner, cleaning is performed while external stimulation is applied to a specific region of the polished surface by a chemical reaction accompanying chemical cleaning. Here, the chemical cleaning can be either acid cleaning or alkaline cleaning. Moreover, it is also possible to use ultrasonic cleaning liquid for ultrasonic cleaning, thereby using chemical cleaning and ultrasonic cleaning.

於所述構成中,較佳為:於第一觀察步驟中,對特定區域進行放大觀察並獲取第一放大圖像,並且於第二觀察步驟中,對特定區域進行放大觀察並獲取第二放大圖像,於評價步驟中,對第一放大圖像與第二放大圖像進行比較。如此,可利用圖像獲取研磨面的特定區域的正確信息,因此可提高評價步驟中微小缺陷的數量的計數精度。In the above configuration, preferably, in the first observation step, the specific area is magnified and the first enlarged image is acquired, and in the second observation step, the specific area is magnified and the second magnification is obtained. The image, in the evaluating step, compares the first magnified image with the second magnified image. In this way, the correct information of the specific region of the polished surface can be acquired using the image, so that the counting accuracy of the number of minute defects in the evaluation step can be improved.

於所述構成中,較佳為:將作為特定區域的設定基準的標記(marking)部形成於研磨面上。如此,可盡可能地減少第一觀察步驟與第二觀察步驟之間的特定區域的設定偏差。從而,亦會提高評價步驟中微小缺陷的數量的計數精度。In the above configuration, it is preferable that a marking portion as a setting reference of the specific region is formed on the polishing surface. In this way, the set deviation of a specific region between the first observation step and the second observation step can be reduced as much as possible. Therefore, the counting accuracy of the number of minute defects in the evaluation step is also improved.

為了解決所述課題而首創的本發明是一種玻璃板的製造方法,其特徵在於包括:切斷步驟,自多片原玻璃板分別切出玻璃板,獲取多片玻璃板;研磨步驟,對多片玻璃板的端面進行研磨;以及抽取檢查步驟,自多片玻璃板中抽取檢查用玻璃板並且利用所述玻璃板的端面檢查方法對檢查用玻璃板進行檢查。此處,設檢查用玻璃板中包括直接使用切斷步驟中所獲取的玻璃板的情況及使用將所述玻璃板切斷而成的小片的情況。根據此種構成,藉由所述理由,可實現玻璃板的端面檢查的精度提高,因此可提供自端面產生的玻璃粉極少的玻璃板。The present invention, which is the first to solve the above problems, is a method for producing a glass sheet, comprising: a cutting step of separately cutting out a glass sheet from a plurality of original glass sheets to obtain a plurality of glass sheets; The end face of the sheet glass plate is subjected to grinding; and an extraction inspection step is performed, the inspection glass plate is taken out from the plurality of glass plates, and the inspection glass plate is inspected by the end face inspection method of the glass plate. Here, the glass plate for inspection includes a case where the glass plate obtained in the cutting step is directly used, and a case where a small piece obtained by cutting the glass plate is used. According to this configuration, the accuracy of the end surface inspection of the glass sheet can be improved by the above-described reason, and therefore, a glass sheet having few glass frits generated from the end surface can be provided.

為了解決所述課題而首創的本發明是一種於端面具有研磨面的玻璃板,其特徵在於:於使用溫度40℃的鹼清洗液對研磨面進行了15分鐘的超音波清洗的情況下,於研磨面,藉由超音波清洗而新形成且具有與玻璃粉相應的大小的微小凹部的密度成為0個/mm2 ~1000個/mm2 。根據此種構成,成為與時間的經過無關而自端面產生的玻璃粉極少的玻璃板。即,例如即便於FPD的製造步驟所包含的清洗步驟等中受到外部刺激,亦可於之後的FPD製造步驟中盡可能地減少自端面產生的玻璃粉。 [發明的效果]The present invention, which was originally developed to solve the above problems, is a glass plate having a polishing surface on an end surface, and is characterized in that, when an abrasive cleaning surface is used for ultrasonic cleaning for 15 minutes at an operating temperature of 40 ° C, The polished surface is newly formed by ultrasonic cleaning and has a density of minute recesses having a size corresponding to the glass frit from 0/mm 2 to 1000/mm 2 . According to this configuration, it is a glass plate having few glass frits generated from the end surface regardless of the passage of time. In other words, for example, even if external stimulation is received in the cleaning step or the like included in the manufacturing process of the FPD, the glass frit generated from the end face can be reduced as much as possible in the subsequent FPD manufacturing step. [Effects of the Invention]

根據如上所述的本發明,可實現玻璃板的端面檢查的精度提高。從而,能夠更切實地提供自端面產生的玻璃粉極少的玻璃板。According to the invention as described above, the accuracy of the end surface inspection of the glass sheet can be improved. Therefore, it is possible to more reliably provide a glass plate having few glass frits generated from the end faces.

以下,對本發明的玻璃板的製造方法的實施形態進行說明。另外,以下,於說明玻璃板的製造方法的過程中亦同時說明玻璃板的端面檢查方法,但玻璃板的端面檢查方法亦可獨立於玻璃板的製造方法而單獨實施。Hereinafter, an embodiment of a method for producing a glass sheet of the present invention will be described. In the following, the method of inspecting the end surface of the glass sheet will be described in the same manner as the method of manufacturing the glass sheet. However, the method of inspecting the end surface of the glass sheet may be carried out separately from the method of manufacturing the glass sheet.

本實施形態的玻璃板的製造方法包括切斷步驟、研磨步驟及抽取檢查步驟。The method for producing a glass sheet according to the present embodiment includes a cutting step, a polishing step, and an extraction inspection step.

於切斷步驟中,如圖1所示,藉由沿切斷預定線CL對原玻璃板M進行切斷,而進行自一片原玻璃板M獲取多片(圖示例為四片)的玻璃板G的所謂多倒角。另外,於切斷步驟中,亦可對原玻璃板M的周緣部進行剪裁(trimming)而自一片原玻璃板M獲取一片玻璃板G。In the cutting step, as shown in FIG. 1, the original glass sheet M is cut along the line to cut CL, and a plurality of sheets (four sheets in the illustrated example) are obtained from one sheet of the original glass sheet M. The so-called multi-chamfering of the plate G. Further, in the cutting step, the peripheral edge portion of the original glass sheet M may be trimmed to obtain one glass sheet G from one sheet of the original glass sheet M.

於本實施形態中,原玻璃板M藉由溢流下拉(over flow down draw)法而形成,但並非限定於此。例如,亦可藉由流孔下拉法(slot down draw)或再拉(redraw)法等其他下拉法或者浮式(float)法而形成。In the present embodiment, the original glass sheet M is formed by an overflow flow down draw method, but is not limited thereto. For example, it may be formed by another down-draw method or a float method such as a slot down draw or a redraw method.

作為原玻璃板M的切斷方法,使用於原玻璃板M的切斷預定線CL上形成劃線(scribe)後沿所述劃線彎折分割的所謂彎曲應力割斷。另外,作為原玻璃板M的切斷方法,亦可使用熱應力割斷(例如雷射割斷)、熔斷(例如雷射熔斷)等。As a method of cutting the original glass sheet M, a so-called bending stress cut is formed by forming a scribe line on the line to cut CL of the original glass sheet M and then dividing it along the scribe line. Further, as the cutting method of the original glass sheet M, thermal stress cutting (for example, laser cutting), melting (for example, laser melting), or the like may be used.

於研磨步驟中,如圖2所示,對切斷步驟中切斷出的多片玻璃板G的端面(切斷面)進行研磨。另外,於本發明中,設研磨中包括研削。詳細而言,首先,於上游側工作台1之上使第一研磨工具2(例如磨石)沿玻璃板G的對向兩邊行進,對所述對向兩邊的端面G1進行研磨。其次,於旋轉工作台3之上使玻璃板G旋轉90度後,於下游側工作台4之上使第二研磨工具5(例如磨石)沿經旋轉的玻璃板G的剩餘對向兩邊行進,對所述剩餘對向兩邊的端面G2進行研磨。藉此對玻璃板G的四邊的各端面G1、G2進行研磨。另外,圖2所示的研磨流程僅為一例,只要對玻璃板G的四邊的各端面G1、G2進行研磨,則玻璃板G或研磨工具2、研磨工具5的移動順序或者研磨工具2、研磨工具5的數量等並無特別限定。例如,亦可利用紋理粗細或結合材料不同的研磨工具多次對玻璃板G的一邊的端面進行研磨,並於粗研磨之後進行細研磨。In the polishing step, as shown in FIG. 2, the end faces (cut faces) of the plurality of glass sheets G cut in the cutting step are polished. Further, in the present invention, grinding is included in the polishing. Specifically, first, the first polishing tool 2 (for example, a grindstone) is advanced on both sides of the glass sheet G on the upstream side stage 1, and the end faces G1 on the opposite sides are polished. Next, after the glass sheet G is rotated by 90 degrees on the rotary table 3, the second grinding tool 5 (for example, grindstone) is advanced on the remaining opposite sides of the rotating glass sheet G on the downstream side table 4. The end faces G2 on both sides of the remaining opposite sides are ground. Thereby, the end faces G1 and G2 of the four sides of the glass sheet G are polished. In addition, the polishing flow shown in FIG. 2 is only an example. When the end faces G1 and G2 of the four sides of the glass sheet G are polished, the order of movement of the glass sheet G or the polishing tool 2 and the polishing tool 5 or the polishing tool 2 is polished. The number of tools 5 and the like are not particularly limited. For example, the end surface of one side of the glass sheet G may be polished a plurality of times using a grinding tool having a different texture thickness or a different bonding material, and finely ground after the coarse grinding.

如圖3所示,第一研磨工具2包括:圓筒面狀的第一加工面21,沿玻璃板G的板厚方向延伸;以及一對圓錐面狀的第二加工面22,設於第一加工面21的兩端部,並且相對於玻璃板G的板厚方向而具有彼此反向的傾斜。因此,由第一研磨工具2研磨的玻璃板G的端面G1是被研磨成符合第一研磨工具2的第一加工面21及第二加工面22的形狀。即,由第一研磨工具2研磨的玻璃板G的端面G1包括:第一研磨面G1a,沿板厚方向延伸;以及一對第二研磨面G1b,設於第一研磨面G1a的兩端部,並且相對於板厚方向具有彼此反向的傾斜。圖示雖省略,但第二研磨工具5亦為與第一研磨工具2相同的構成,因此,由第二研磨工具5研磨的玻璃板G的端面G2亦呈與由第一研磨工具2研磨的玻璃板G的端面G1相同的形狀。此處,於圖3中,帶有交叉影線(cross-hatching)的部分X表示藉由研磨去除的玻璃部分。As shown in FIG. 3, the first polishing tool 2 includes a first processing surface 21 having a cylindrical surface extending in the thickness direction of the glass sheet G, and a second processing surface 22 having a conical surface. Both end portions of the processing surface 21 have inclinations opposite to each other with respect to the thickness direction of the glass sheet G. Therefore, the end surface G1 of the glass sheet G polished by the first polishing tool 2 is polished to conform to the shapes of the first processed surface 21 and the second processed surface 22 of the first polishing tool 2. That is, the end surface G1 of the glass sheet G polished by the first polishing tool 2 includes a first polishing surface G1a extending in the thickness direction, and a pair of second polishing surfaces G1b provided at both ends of the first polishing surface G1a. And having an inclination opposite to each other with respect to the plate thickness direction. Although the illustration is omitted, the second polishing tool 5 has the same configuration as the first polishing tool 2, and therefore the end surface G2 of the glass sheet G polished by the second polishing tool 5 is also polished by the first polishing tool 2. The end surface G1 of the glass plate G has the same shape. Here, in Fig. 3, a portion X with cross-hatching indicates a glass portion removed by grinding.

另外,對利用一個第一研磨工具2同時形成玻璃板G的第一研磨面G1a及第二研磨面G1b的情況進行了說明,但亦可利用不同的研磨工具分別形成該些研磨面G1a、研磨面G1b。關於第二研磨工具5亦相同。而且,經研磨的玻璃板G的端面G1、端面G2的剖面形狀並無特別限定,亦可為半圓形狀、圓弧形狀、半橢圓形狀、多條直線構成的形狀等。或者,玻璃板G的端面G1、端面G2的剖面形狀亦可為於所述圖3所示的剖面形狀中將第二研磨面G1b的剖面形狀變更為圓弧狀的形狀。Further, the case where the first polishing surface G1a and the second polishing surface G1b of the glass sheet G are simultaneously formed by one first polishing tool 2 has been described. However, the polishing surfaces G1a and the polishing surfaces may be separately formed by using different polishing tools. Face G1b. The same applies to the second grinding tool 5. Further, the cross-sectional shape of the end surface G1 and the end surface G2 of the polished glass sheet G is not particularly limited, and may be a semicircular shape, an arc shape, a semi-elliptical shape, a shape composed of a plurality of straight lines, or the like. Alternatively, the cross-sectional shape of the end surface G1 and the end surface G2 of the glass sheet G may be a shape in which the cross-sectional shape of the second polishing surface G1b is changed to an arc shape in the cross-sectional shape shown in FIG. 3 .

研磨工具2、研磨工具5的進給速度較佳為1 m/min~15 m/min,更佳為1 m/min~10 m/min。即,因於一般的玻璃板的研磨中,研磨工具的進給速度超過15 m/min且為60 m/min以下,因此所述研磨工具2、研磨工具5的進給速度的較佳範圍與一般的進給速度相比更慢。另外,研磨工具2、研磨工具5的進給速度是指於一面使玻璃板G移動一面對其進行研磨的情況下,研磨工具2、研磨工具5相對於玻璃板G的相對速度。The feed speed of the grinding tool 2 and the grinding tool 5 is preferably from 1 m/min to 15 m/min, more preferably from 1 m/min to 10 m/min. That is, since the feed rate of the polishing tool exceeds 15 m/min and is 60 m/min or less in the polishing of a general glass plate, the preferred range of the feed speed of the polishing tool 2 and the polishing tool 5 is The general feed rate is slower than that. Further, the feed speed of the polishing tool 2 and the polishing tool 5 refers to the relative speed of the polishing tool 2 and the polishing tool 5 with respect to the glass plate G when the glass plate G is moved while being moved.

於抽取檢查步驟中,自研磨步驟中所研磨的多片玻璃板G之中(同一批次(lot)之中)抽取一片或多片玻璃板G作為檢查用玻璃板S(參照圖4),並對所述檢查用玻璃板S進行端面檢查。另外,抽取亦可每隔規定時間間隔而進行。或者,亦可每當變更研磨條件等製造條件時進行。而且,所述檢查用玻璃板S的端面檢查相當於玻璃板的端面檢查方法。In the extraction inspection step, one or more glass sheets G are extracted from the plurality of glass sheets G (in the same lot) polished in the grinding step as the inspection glass sheet S (refer to FIG. 4), The inspection glass plate S was subjected to end surface inspection. In addition, the extraction may be performed at regular intervals. Alternatively, it may be carried out every time the manufacturing conditions such as the polishing conditions are changed. Further, the end surface inspection of the inspection glass plate S corresponds to the end surface inspection method of the glass plate.

端面檢查包括第一觀察步驟、清洗步驟、第二觀察步驟及評價步驟。The end face inspection includes a first observation step, a washing step, a second observation step, and an evaluation step.

於第一觀察步驟中,如圖4所示,藉由掃描式電子顯微鏡(scanning electron microscope,SEM)對檢查用玻璃板S的端面S1上所形成的研磨面S1a(相當於玻璃板G的第一研磨面)、研磨面S1b(相當於玻璃板G的第二研磨面)的特定區域R進行放大觀察,並獲取特定區域R的第一放大圖像。In the first observation step, as shown in FIG. 4, the polishing surface S1a formed on the end surface S1 of the inspection glass plate S by a scanning electron microscope (SEM) (corresponding to the glass plate G) A specific region R of the polishing surface S1b (corresponding to the second polishing surface of the glass sheet G) is enlarged and observed, and a first enlarged image of the specific region R is acquired.

檢查用玻璃板S可直接使用抽取的玻璃板G,但於本實施形態中,包括將所述抽取的玻璃板G以包含所述研磨面的方式進一步切斷而成的小片。In the inspection glass plate S, the extracted glass plate G can be used as it is, but in the present embodiment, a small piece in which the extracted glass plate G is further cut so as to include the polished surface is included.

於本實施形態中,特定區域R設於第一研磨面S1a。其原因在於認為:第一研磨面S1a較第一研磨面S1b更具有與其他構件接觸的可能性,玻璃粉的產生風險更高。另外,特定區域R既可設於第二研磨面S1b而不設於第一研磨面S1a,亦可設於第一研磨面S1a及第二研磨面S1b這兩者。In the present embodiment, the specific region R is provided on the first polishing surface S1a. The reason for this is that it is considered that the first polishing surface S1a has a possibility of coming into contact with other members than the first polishing surface S1b, and the risk of occurrence of the glass frit is higher. Further, the specific region R may be provided on the second polishing surface S1b instead of the first polishing surface S1a, or may be provided on both the first polishing surface S1a and the second polishing surface S1b.

較佳為於設置特定區域R的第一研磨面S1a上形成作為特定區域R的設定基準的標記部(未圖示)。標記部例如藉由於第一研磨面S1a上形成凹狀的槽(劃痕)或形成膜(濺射膜等)而形成。另外,標記部雖並不限定於利用該些方法來形成,但較佳為利用難以藉由清洗步驟去除的方法來形成。標記部例如沿特定區域R的矩形形狀的外緣而形成。It is preferable to form a marking portion (not shown) as a setting reference of the specific region R on the first polishing surface S1a in which the specific region R is provided. The marking portion is formed, for example, by forming a concave groove (scratch) or forming a film (sputtering film or the like) on the first polishing surface S1a. Further, the marking portion is not limited to being formed by these methods, but is preferably formed by a method that is difficult to remove by a washing step. The marking portion is formed, for example, along the outer edge of the rectangular shape of the specific region R.

於清洗步驟中,如圖5所示,對檢查用玻璃板S的研磨面S1a、研磨面S1b上所設的特定區域R一面給予外部刺激一面進行清洗。清洗步驟中清洗的部分既可僅為特定區域R,亦可為包含特定區域R的部分。圖示例僅為清洗態樣的一例,若詳細說明,則檢查用玻璃板S於由支撐構件6吊著的狀態下,將包含第一研磨面S1a上所設的特定區域R的部分(圖示例中為檢查用玻璃板S的大致下半部分)浸漬於容器7內的清洗液8中。此時,設置特定區域R的第一研磨面S1a較佳為為了提高與清洗液8的接觸效率而不與容器7接觸。容器7配置於存留有作為超音波傳遞媒體的水9的超音波清洗機10內,藉由經由水9而傳播至清洗液8中的超音波振動來對檢查用玻璃板S的包含特定區域R的部分進行超音波清洗。In the cleaning step, as shown in FIG. 5, the polishing surface S1a of the inspection glass plate S and the specific region R provided on the polishing surface S1b are cleaned while giving external stimulation. The portion to be cleaned in the cleaning step may be only a specific region R or a portion containing a specific region R. The example of the drawing is only an example of the cleaning aspect. When the details are described, the inspection glass plate S is suspended by the support member 6 and includes a portion of the specific region R provided on the first polishing surface S1a (Fig. In the example, the substantially lower half of the inspection glass plate S is immersed in the cleaning liquid 8 in the container 7. At this time, it is preferable that the first polishing surface S1a of the specific region R is provided so as not to be in contact with the container 7 in order to improve the contact efficiency with the cleaning liquid 8. The container 7 is disposed in the ultrasonic cleaner 10 in which the water 9 as the ultrasonic wave transmitting medium is stored, and the specific region R of the glass plate for inspection S is transmitted by the ultrasonic vibration transmitted to the cleaning liquid 8 via the water 9. The part is ultrasonically cleaned.

超音波清洗的時間較佳為1分鐘~60分鐘,更佳為3分鐘~30分鐘。超音波清洗的溫度較佳為15℃~80℃,更佳為25℃~60℃。超音波清洗的頻率較佳為10 kHz~1000 kHz,更佳為20 kHz~200 kHz。The ultrasonic cleaning time is preferably from 1 minute to 60 minutes, more preferably from 3 minutes to 30 minutes. The temperature of the ultrasonic cleaning is preferably from 15 ° C to 80 ° C, more preferably from 25 ° C to 60 ° C. The frequency of ultrasonic cleaning is preferably from 10 kHz to 1000 kHz, more preferably from 20 kHz to 200 kHz.

較佳為:使用將鹼清潔劑(例如四甲基氫氧化銨((CH34 NOH)、氫氧化鈉(NaOH)、氫氧化鉀(KOH)等)混合至純水中而得者或將酸清潔劑(例如氯化氫(HCL)、硝酸(HNO3 )、硫酸(H2 SO4 )等)混合至純水中而得者作為清洗液8來對檢查用玻璃板S進行化學清洗。其中,於使用超音波清洗的情況下,因藉由超音波清洗時的振動而對檢查用玻璃板S的研磨面S1a、研磨面S1b給予外部刺激,因此亦可不再給予化學反應引起的外部刺激。即,於使用超音波清洗的情況下,清洗液8亦可使用純水等不會對檢查用玻璃板S的研磨面S1a、研磨面S1b給予化學反應引起的外部刺激者。Preferably, it is obtained by mixing an alkali detergent (for example, tetramethylammonium hydroxide ((CH 3 ) 4 NOH), sodium hydroxide (NaOH), potassium hydroxide (KOH), etc.) into pure water. A cleaning agent (for example, hydrogen chloride (HCL), nitric acid (HNO 3 ), sulfuric acid (H 2 SO 4 ), or the like) is mixed into pure water to obtain a cleaning liquid 8 to chemically clean the glass plate for inspection S. In the case where the ultrasonic cleaning is used, external vibration is given to the polishing surface S1a and the polishing surface S1b of the inspection glass plate S by the vibration during ultrasonic cleaning, so that external stimulation due to the chemical reaction can no longer be given. . In other words, when the ultrasonic cleaning is used, the cleaning liquid 8 may be an external stimulus that does not cause a chemical reaction between the polishing surface S1a of the glass plate S for inspection and the polishing surface S1b, such as pure water.

另外,清洗步驟亦可使用高壓清洗,所述高壓清洗是對檢查用玻璃板S的特定區域R或包含特定區域R的部分噴射高壓水等高壓液體來進行清洗。於此情況下,藉由高壓液體對檢查用玻璃板S的研磨面S1a、研磨面S1b一面給予外部刺激一面進行清洗。Further, the cleaning step may be performed by high-pressure cleaning in which a specific region R of the inspection glass plate S or a portion containing the specific region R is sprayed with a high-pressure liquid such as high-pressure water. In this case, the polishing surface S1a and the polishing surface S1b of the inspection glass plate S are cleaned by external stimulation while the high-pressure liquid is applied.

於第二觀察步驟中,藉由SEM再次對第一觀察步驟中所觀察的檢查用玻璃板S的特定區域R進行放大觀察,並獲取特定區域R的第二放大圖像。另外,較佳為:第二觀察步驟中藉由SEM進行的放大觀察與第一觀察步驟中藉由SEM的放大觀察為相同條件(加速電壓或觀察倍率等)。In the second observation step, the specific region R of the inspection glass plate S observed in the first observation step is magnified by SEM, and a second enlarged image of the specific region R is acquired. Further, it is preferable that the magnification observation by the SEM in the second observation step is the same as the magnification observation by the SEM in the first observation step (acceleration voltage, observation magnification, etc.).

於評價步驟中,對第一觀察步驟的觀察結果即第一放大圖像與第二觀察步驟的觀察結果即第二放大圖像進行比較,並計數於第一觀察步驟後新形成於特定區域R內的微小凹部的數量。In the evaluation step, the observation result of the first observation step, that is, the first enlarged image is compared with the observation result of the second observation step, that is, the second enlarged image, and is counted and newly formed in the specific region R after the first observation step. The number of tiny recesses inside.

於本實施形態中,將俯視時(自特定區域R的垂線方向的視野)具有與玻璃粉相應的大小的凹部判定為微小凹部,並進行計數。微小凹部的判定基準根據所要求的品質而適當設定即可。例如,將俯視時0.1 μm~10 μm左右長度的凹部判定為微小凹部即可。或者,亦可將俯視時0.1 μm~5 μm左右長度的凹部設定為微小凹部。關於微小凹部的數量,既可藉由圖像處理等自動對微小凹部進行計數,亦可由作業者手動進行計數。In the present embodiment, the concave portion having the size corresponding to the glass frit in a plan view (the visual field from the vertical direction of the specific region R) is determined as a minute concave portion, and is counted. The criterion for determining the minute recesses may be appropriately set according to the required quality. For example, a recess having a length of about 0.1 μm to 10 μm in plan view may be determined as a minute recess. Alternatively, the concave portion having a length of about 0.1 μm to 5 μm in plan view may be set as a minute concave portion. Regarding the number of minute recesses, the minute recesses may be automatically counted by image processing or the like, or may be manually counted by an operator.

關於特定區域R的大小,只要為一定程度上能夠根據評價步驟中所計數出的微小凹部的數量而預測出玻璃板G的第一研磨面G1a(及/或第二研磨面G1b)整體的微小凹部的數量的大小即可。因此,特定區域R較佳為設定成一邊為10 μm~500 μm的矩形狀的區域。Regarding the size of the specific region R, it is possible to predict the minuteness of the entire first polishing surface G1a (and/or the second polishing surface G1b) of the glass sheet G in accordance with the number of minute recesses counted in the evaluation step to some extent. The size of the number of recesses is sufficient. Therefore, the specific region R is preferably a rectangular region set to have a side of 10 μm to 500 μm.

特定區域R的放大觀察的倍率關係到微小凹部的檢測精度。因此,放大觀察的倍率較佳為1000倍~50000倍,更佳為5000倍~50000倍。The magnification of the magnification observation of the specific region R is related to the detection accuracy of the minute recesses. Therefore, the magnification of the magnification observation is preferably from 1,000 to 50,000 times, more preferably from 5,000 to 50,000 times.

此處,將第一放大圖像及第二放大圖像例示於圖6~圖13。圖6與圖7、圖8與圖9、圖10與圖11、圖12與圖13分別為相同特定區域的觀察結果。其中,圖6與圖7、圖10與圖11中,為了模擬提高自微小裂紋隨時間的經過而產生玻璃粉的可能性而加粗了設有特定區域R的第一研磨面S1a的面粗糙度。Here, the first enlarged image and the second enlarged image are illustrated in FIGS. 6 to 13 . Fig. 6 and Fig. 7, Fig. 8 and Fig. 9, Fig. 10 and Fig. 11, Fig. 12 and Fig. 13 are observation results of the same specific regions, respectively. In FIG. 6 and FIG. 7, FIG. 10 and FIG. 11, the surface roughness of the first polishing surface S1a provided with the specific region R is thickened in order to simulate the possibility of increasing the glass frit from the microclip with time. degree.

於設有特定區域R的研磨面為粗糙的面的情況下,若試著提高放大觀察的倍率(10000倍),則於圖6所示的第一放大圖像中未確認到的微小凹部於圖7所示的第二放大圖像中被新確認到(圖7中藉由圓C1圈出的部分)。另一方面,於設有特定區域R的研磨面為光滑的面的情況下,於圖8所示的第一放大圖像中未確認到的微小凹部於圖9所示的第二放大圖像中並未被新確認到。When the polishing surface provided with the specific region R is a rough surface, if the magnification of the magnification observation (10000 times) is tried, the micro concave portion which is not confirmed in the first enlarged image shown in FIG. 6 is used. The second enlarged image shown in Fig. 7 is newly confirmed (the portion circled by the circle C1 in Fig. 7). On the other hand, in the case where the polishing surface provided with the specific region R is a smooth surface, the minute concave portion which is not confirmed in the first enlarged image shown in FIG. 8 is in the second enlarged image shown in FIG. Not confirmed yet.

而且,若試著降低放大觀察的倍率(1000倍),則於設有特定區域R的研磨面為粗糙的面的情況下,於圖10所示的第一放大圖像中未確認到的微小凹部於圖11所示的第二放大圖像中新確認到多處(圖11中藉由圓C2圈出的部分)。另一方面,於設有特定區域R的研磨面為光滑的面的情況下,於圖12所示的第一放大圖像中未確認到的微小凹部於圖13所示的第二放大圖像中並未新確認到。In addition, when the magnification of the magnification observation (1000 times) is tried, when the polishing surface provided with the specific region R is a rough surface, the micro concave portion which is not confirmed in the first enlarged image shown in FIG. 10 A plurality of places (portions circled by a circle C2 in Fig. 11) are newly confirmed in the second enlarged image shown in Fig. 11. On the other hand, in the case where the polishing surface provided with the specific region R is a smooth surface, the minute concave portion which is not confirmed in the first enlarged image shown in FIG. 12 is in the second enlarged image shown in FIG. Not newly confirmed.

根據所述結果亦可確認:於自微小裂紋產生玻璃粉的可能性高的檢查用玻璃板中存在微小凹部的數量增加的傾向。因此,根據本實施形態的端面檢查,即便不直接計數玻璃粉的數量,亦可藉由於評價步驟中對微小凹部進行計數而正確地判斷是否為將來有可能大量產生玻璃粉的玻璃板。而且,亦可根據微小凹部的大小而一定程度上預測玻璃粉的大小。According to the results, it has been confirmed that the number of minute recesses tends to increase in the glass plate for inspection which is highly likely to generate glass frit from microcracks. Therefore, according to the end face inspection of the present embodiment, even if the number of the glass frit is not directly counted, it is possible to accurately determine whether or not the glass frit is likely to be generated in a large amount in the future by counting the minute recesses in the evaluation step. Moreover, the size of the glass frit can be predicted to some extent depending on the size of the minute recesses.

於評價步驟中,若所計數出的微小凹部的數量(較佳為以(微小凹部的數量)/(特定區域的面積)所表示的微小凹部的密度)為規定的判定值(例如1000個/mm2 、較佳為500個/mm2 )以下,則可將與檢查用玻璃板S包含於同一批次中的玻璃板G評價為將來不易產生玻璃粉。因此,於此情況下,將同一批次中所包含的玻璃板G的品質判定為「合格」,並直接作為產品而出貨。In the evaluation step, the number of minute recesses counted (preferably the density of the minute recesses indicated by (the number of minute recesses) / (the area of the specific area)) is a predetermined determination value (for example, 1000/ When mm 2 or less , preferably 500 pieces/mm 2 or less, the glass plate G included in the same batch as the glass plate for inspection S can be evaluated as being less likely to generate glass powder in the future. Therefore, in this case, the quality of the glass plate G contained in the same lot is judged as "qualified", and it is shipped as a product directly.

關於如此被判斷為合格的玻璃板G,於使用溫度40℃的鹼清洗液對研磨面進行了15分鐘的超音波清洗的情況下,於研磨面,藉由超音波清洗而形成且具有與玻璃粉相應的大小的微小凹部的密度(微小凹部的個數/研磨面的面積)成為0個/mm2 ~1000個/mm2 (較佳為0個/mm2 ~500個/mm2 )。若為此種玻璃板G,則即便於FPD的製造步驟中反覆進行清洗或蝕刻等,亦不易於各成膜步驟中產生玻璃粉導致的電極形成不良等。因此,可較佳地用作銦鎵鋅氧化物(indium gallium zinc oxide,IGZO)等高精細FPD用玻璃基板。The glass plate G which was judged to be qualified as described above was formed by ultrasonic cleaning on the polishing surface when the polishing surface was subjected to ultrasonic cleaning for 15 minutes using an alkali cleaning solution having a temperature of 40 ° C. The density (the number of minute recesses/the area of the polished surface) of the minute recesses of the corresponding size of the powder is 0/mm 2 to 1000/mm 2 (preferably 0/mm 2 to 500/mm 2 ). In the case of such a glass sheet G, even if cleaning or etching is repeatedly performed in the production process of the FPD, it is not easy to cause electrode formation failure or the like due to the occurrence of glass frit in each film formation step. Therefore, it can be preferably used as a glass substrate for high-precision FPD such as indium gallium zinc oxide (IGZO).

此處,如下進行被判斷為合格的玻璃板G的所述特性的評價。即,微小凹部的密度的測定以與所述端面檢查相同的方法進行。此時,將FEI公司製造的Quanta250場發射槍(field emission gun,FEG)用於微小凹部的觀察(SEM觀察)。而且,設倍率為10000倍並設特定區域R為一邊為10 μm的矩形狀的區域。將VELVO-CLEAR公司的Ultrason VS-3用於超音波清洗,並設超音波的頻率為35 kHz。將含有0.2質量%的KOH的水容液用於鹼清洗液。於微小凹部的判定中,將俯視時0.1 μm~5 μm左右長度的凹部判定為微小凹部。Here, the evaluation of the characteristics of the glass sheet G judged to be acceptable was performed as follows. That is, the measurement of the density of the minute recesses is performed in the same manner as the end face inspection. At this time, a Quanta 250 field emission gun (FEG) manufactured by FEI Corporation was used for observation of minute recesses (SEM observation). Further, the magnification is 10000 times and the specific region R is a rectangular region having a side of 10 μm. VELVO-CLEAR's Ultrason VS-3 was used for ultrasonic cleaning and the frequency of the ultrasonic wave was 35 kHz. An aqueous solution containing 0.2% by mass of KOH was used for the alkali cleaning solution. In the determination of the minute concave portion, the concave portion having a length of about 0.1 μm to 5 μm in plan view is determined as a minute concave portion.

另一方面,於評價步驟中,若計數出的微小凹部的數量超過了判定值,則將與檢查用玻璃板S包含於同一批次中的玻璃板G的品質判定為「不合格」,並例如變更研磨步驟的研磨條件(研磨工具的進給速度或研磨工具的種類)。並且,於評價步驟中,重覆所述端面檢查與研磨條件的變更直至計數出的微小凹部的數量成為判定值以下。此處,若將研磨工具2、研磨工具5的進給速度如上所述設定為1 m/min~15 m/min的範圍,則變得易於製造品質滿足合格基準的玻璃板G。On the other hand, in the evaluation step, when the number of the minute recesses counted exceeds the determination value, the quality of the glass sheet G included in the same batch as the inspection glass sheet S is judged as "failed", and For example, the polishing conditions of the polishing step (the feed rate of the polishing tool or the type of the polishing tool) are changed. In the evaluation step, the end face inspection and the polishing condition are repeated until the number of the minute recesses counted is equal to or less than the determination value. When the feed rate of the polishing tool 2 and the polishing tool 5 is set to be in the range of 1 m/min to 15 m/min as described above, it is easy to manufacture the glass sheet G whose quality meets the qualification criteria.

若改變著眼點,則所述端面檢查亦可用於研磨工具的選定。即,可藉由將評價步驟中微小凹部的數量成為判定值以下時所使用的研磨工具設為「合格」,將評價步驟中微小凹部的數量超過判定值時所使用的研磨工具設為「不合格」而選定研磨工具。If the eye point is changed, the end face inspection can also be used for the selection of the grinding tool. In other words, the polishing tool used when the number of minute recesses in the evaluation step is equal to or less than the determination value is "passed", and the grinding tool used when the number of minute recesses in the evaluation step exceeds the determination value is set to "No". The grinding tool is selected.

另外,本發明並不限定於所述實施形態的構成,亦不限定於所述作用效果。本發明可於不脫離本發明的主旨的範圍內進行各種變更。Further, the present invention is not limited to the configuration of the above embodiment, and is not limited to the above-described effects. The present invention can be variously modified without departing from the spirit and scope of the invention.

於所述實施形態中,對一面對玻璃板的研磨面給予外部刺激一面對玻璃板的研磨面進行清洗的清洗步驟,即兼作外部刺激給予步驟的清洗步驟進行了說明,但亦可分開進行對玻璃板的研磨面給予外部刺激的外部刺激給予步驟與對玻璃板的研磨面進行清洗的清洗步驟。於此情況下,於外部刺激給予步驟中,亦可藉由一面將包含樹脂材料等的接觸件按壓到玻璃板的研磨面上一面使所述接觸件移動,而對玻璃板的研磨面給予外部刺激。而且,亦可藉由對玻璃板的研磨面噴射高壓氣體或微粒子而對玻璃板的研磨面給予外部刺激。In the above embodiment, an external stimulus is applied to the polished surface of the glass sheet, and a cleaning step for cleaning the polished surface of the glass sheet, that is, a washing step which also serves as an external stimulation applying step, is described, but may be separated. An external stimulus giving step of externally stimulating the polished surface of the glass plate and a washing step of washing the polished surface of the glass plate are performed. In this case, in the external stimulation applying step, the contact member may be moved while pressing the contact member including the resin material or the like on the polishing surface of the glass plate, and the polished surface of the glass plate may be externally applied. stimulate. Further, external stimulation can be given to the polished surface of the glass plate by spraying high-pressure gas or fine particles on the polished surface of the glass plate.

於所述實施形態中,對使用SEM來對特定區域進行觀察的情況進行了說明,但亦可使用光學顯微鏡或雷射顯微鏡、X射線電腦斷層攝影(Computed Tomography,CT)等來對特定區域進行觀察。In the above-described embodiment, the case where the specific region is observed using the SEM has been described. However, the specific region may be performed using an optical microscope, a laser microscope, or a computed tomography (CT). Observed.

1‧‧‧上游側工作台1‧‧‧Upstream side workbench

2‧‧‧第一研磨工具(研磨工具)2‧‧‧First grinding tool (abrasive tool)

3‧‧‧旋轉工作台3‧‧‧Rotating table

4‧‧‧下游側工作台4‧‧‧Downside workbench

5‧‧‧第二研磨工具(研磨工具)5‧‧‧Second grinding tool (grinding tool)

6‧‧‧支撐構件6‧‧‧Support members

7‧‧‧容器7‧‧‧ Container

8‧‧‧清洗液8‧‧‧ cleaning solution

9‧‧‧水9‧‧‧ water

10‧‧‧超音波清洗機10‧‧‧ Ultrasonic cleaning machine

21‧‧‧第一加工面21‧‧‧First processing surface

22‧‧‧第二加工面22‧‧‧Second processing surface

C1、C2‧‧‧圓C1, C2‧‧‧ round

CL‧‧‧切斷預定線CL‧‧‧ cut-off line

G‧‧‧玻璃板G‧‧‧glass plate

G1、G2‧‧‧端面G1, G2‧‧‧ end face

G1a‧‧‧第一研磨面G1a‧‧‧ first ground surface

G1b‧‧‧第二研磨面G1b‧‧‧second ground surface

M‧‧‧原玻璃板M‧‧‧Original glass plate

R‧‧‧特定區域R‧‧‧Specific area

S‧‧‧檢查用玻璃板S‧‧‧Inspection glass plate

S1‧‧‧端面S1‧‧‧ end face

S1a‧‧‧第一研磨面(研磨面)S1a‧‧‧First ground surface (grinding surface)

S1b‧‧‧第二研磨面(研磨面)S1b‧‧‧Second grinding surface (grinding surface)

X‧‧‧藉由研磨去除的玻璃部分X‧‧‧ Glass parts removed by grinding

圖1是用以說明切斷步驟的平面圖。 圖2是用以說明研磨步驟的平面圖。 圖3是表示研磨步驟中所使用的研磨工具的側面圖。 圖4是表示檢查用玻璃板的立體圖。 圖5是用以說明清洗步驟的縱剖面圖。 圖6是表示研磨面為粗糙的面的情況下由第一觀察步驟獲取的特定區域的第一放大圖像的一例的圖。 圖7是表示研磨面為粗糙的面的情況下由第二觀察步驟獲取的特定區域的第二放大圖像的一例的圖。 圖8是表示研磨面為光滑的面的情況下由第一觀察步驟獲取的特定區域的第一放大圖像的一例的圖。 圖9是表示研磨面為光滑的面的情況下由第二觀察步驟獲取的特定區域的第二放大圖像的一例的圖。 圖10是表示研磨面為粗糙的面的情況下由第一觀察步驟獲取的特定區域的第一放大圖像的一例的圖。 圖11是表示研磨面為粗糙的面的情況下由第二觀察步驟獲取的特定區域的第二放大圖像的一例的圖。 圖12是表示研磨面為光滑的面的情況下由第一觀察步驟獲取的特定區域的第一放大圖像的一例的圖。 圖13是表示研磨面為光滑的面的情況下由第二觀察步驟獲取的特定區域的第二放大圖像的一例的圖。Fig. 1 is a plan view for explaining a cutting step. Fig. 2 is a plan view for explaining a grinding step. Fig. 3 is a side view showing the polishing tool used in the polishing step. 4 is a perspective view showing a glass plate for inspection. Fig. 5 is a longitudinal sectional view for explaining a washing step. 6 is a view showing an example of a first enlarged image of a specific region acquired by the first observation step in a case where the polishing surface is a rough surface. FIG. 7 is a view showing an example of a second enlarged image of a specific region acquired by the second observation step in the case where the polishing surface is a rough surface. 8 is a view showing an example of a first enlarged image of a specific region acquired by the first observation step in a case where the polishing surface is a smooth surface. FIG. 9 is a view showing an example of a second enlarged image of a specific region acquired by the second observation step in the case where the polishing surface is a smooth surface. FIG. 10 is a view showing an example of a first enlarged image of a specific region acquired by the first observation step in a case where the polishing surface is a rough surface. FIG. 11 is a view showing an example of a second enlarged image of a specific region acquired by the second observation step in the case where the polishing surface is a rough surface. FIG. 12 is a view showing an example of a first enlarged image of a specific region acquired by the first observation step in a case where the polishing surface is a smooth surface. FIG. 13 is a view showing an example of a second enlarged image of a specific region acquired by the second observation step in the case where the polishing surface is a smooth surface.

Claims (8)

一種玻璃板的端面檢查方法,其是於端面具有研磨面的玻璃板的端面檢查方法,依次包括: 第一觀察步驟,對所述研磨面的特定區域進行觀察; 外部刺激給予步驟,對所述特定區域給予外部刺激; 清洗步驟,對所述特定區域進行清洗; 第二觀察步驟,再次對所述特定區域進行觀察;以及 評價步驟,對所述第一觀察步驟的觀察結果與所述第二觀察步驟的觀察結果進行比較,並計數於所述第一觀察步驟後新形成於所述特定區域內的微小凹部的數量。A method for inspecting an end surface of a glass sheet, which is an end surface inspection method of a glass sheet having an abrasive surface on an end surface, comprising: a first observation step of observing a specific region of the polishing surface; an external stimulation giving step, a specific area is given an external stimulus; a washing step is performed to wash the specific area; a second observation step is performed to observe the specific area again; and an evaluation step, an observation result of the first observation step and the second The observation results of the observation step are compared, and the number of minute recesses newly formed in the specific region after the first observation step is counted. 如申請專利範圍第1項所述的玻璃板的端面檢查方法,其中,所述清洗步驟兼作所述外部刺激給予步驟,對所述特定區域一面給予所述外部刺激一面進行清洗。The method for inspecting an end surface of a glass sheet according to the first aspect of the invention, wherein the cleaning step also serves as the external stimulation applying step, and the external region is cleaned while applying the external stimulus to the specific region. 如申請專利範圍第2項所述的玻璃板的端面檢查方法,其中,兼作所述外部刺激給予步驟的所述清洗步驟為超音波清洗。The method for inspecting an end face of a glass sheet according to claim 2, wherein the washing step which also serves as the external stimulus applying step is ultrasonic cleaning. 如申請專利範圍第2項或第3項所述的玻璃板的端面檢查方法,其中,兼作所述外部刺激給予步驟的所述清洗步驟為化學清洗。The method for inspecting an end face of a glass sheet according to the second or third aspect of the invention, wherein the washing step which also serves as the external stimulus applying step is chemical cleaning. 如申請專利範圍第1項至第4項中任一項所述的玻璃板的端面檢查方法,其中,於所述第一觀察步驟中,對所述特定區域進行放大觀察並獲取第一放大圖像,並且於所述第二觀察步驟中,對所述特定區域進行放大觀察並獲取第二放大圖像,於所述評價步驟中,對所述第一放大圖像與所述第二放大圖像進行比較。The method for inspecting an end face of a glass sheet according to any one of the preceding claims, wherein, in the first observation step, the specific region is enlarged and observed to obtain a first enlarged view. Image, and in the second observation step, magnifying the specific area and acquiring a second enlarged image, in the evaluating step, the first enlarged image and the second enlarged image Like to compare. 如申請專利範圍第1項至第5項中任一項所述的玻璃板的端面檢查方法,其中,將作為所述特定區域的設定基準的標記部形成於所述研磨面上。The method for inspecting an end surface of a glass sheet according to any one of the first aspect, wherein the marking portion serving as a reference for setting the specific region is formed on the polishing surface. 一種玻璃板的製造方法,其特徵在於包括: 切斷步驟,自多片原玻璃板分別切出玻璃板,獲取多片玻璃板; 研磨步驟,對所述多片玻璃板的端面進行研磨;以及 抽取檢查步驟,自所述多片玻璃板中抽取檢查用玻璃板並且利用如申請專利範圍第1項至第6項中任一項所述的玻璃板的端面檢查方法對所述檢查用玻璃板進行檢查。A method for manufacturing a glass plate, comprising: a cutting step of separately cutting a glass plate from a plurality of original glass plates to obtain a plurality of glass plates; and a grinding step of grinding the end faces of the plurality of glass plates; An inspection inspection step of extracting the inspection glass plate from the plurality of glass sheets and using the end surface inspection method of the glass sheet according to any one of claims 1 to 6 to the inspection glass sheet checking. 一種玻璃板,於端面具有研磨面,所述玻璃板的特徵在於, 於使用溫度40℃的鹼清洗液對所述研磨面進行了15分鐘的超音波清洗的情況下,於所述研磨面,藉由所述超音波清洗而新形成且具有與玻璃粉相應的大小的微小凹部的密度成為0個/mm2 ~1000個/mm2A glass plate having an abrasive surface on an end surface, wherein the glass plate is characterized in that, in the case of ultrasonic cleaning using the alkali cleaning liquid at a temperature of 40 ° C for 15 minutes, on the polishing surface, The density of the minute recesses newly formed by the ultrasonic cleaning and having a size corresponding to the glass frit is 0/mm 2 to 1000/mm 2 .
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