TW201841169A - Conductive particle sorting method, circuit connection material, connection structure body and manufacturing method therefor, and conductive particle - Google Patents

Conductive particle sorting method, circuit connection material, connection structure body and manufacturing method therefor, and conductive particle Download PDF

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TW201841169A
TW201841169A TW107110965A TW107110965A TW201841169A TW 201841169 A TW201841169 A TW 201841169A TW 107110965 A TW107110965 A TW 107110965A TW 107110965 A TW107110965 A TW 107110965A TW 201841169 A TW201841169 A TW 201841169A
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circuit
connection
conductive particles
conductive
condition
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TWI852907B (en
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森尻智樹
松沢光晴
伊澤弘行
田中勝
松田和也
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日商日立化成股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/14Conductive material dispersed in non-conductive inorganic material
    • H01B1/16Conductive material dispersed in non-conductive inorganic material the conductive material comprising metals or alloys
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/12Powdering or granulating
    • C08J3/128Polymer particles coated by inorganic and non-macromolecular organic compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/0026Apparatus for manufacturing conducting or semi-conducting layers, e.g. deposition of metal
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/16Non-insulated conductors or conductive bodies characterised by their form comprising conductive material in insulating or poorly conductive material, e.g. conductive rubber
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/01Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the form or arrangement of the conductive interconnection between the connecting locations

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  • Chemical & Material Sciences (AREA)
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  • Manufacturing Of Electrical Connectors (AREA)
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Abstract

The present disclosure relates to a conductive particle sorting method. The sorting method comprises: a step for determining whether a metal that constitutes an outermost layer of a conductive particle satisfies the following first condition; and a step for determining whether the conductive particle satisfies the following second condition. A conductive particle that satisfies both the first condition and the second condition is determined to be good. First Condition: electrical conductivity at 20 DEG C is 40*106 S/m or less. Second Condition: volume specific resistance during application of a 2 kN load is 15 m[Omega]cm or less.

Description

導電粒子的選別方法、電路連接材料、連接結構體及其製造方法、以及導電粒子Selection method of conductive particles, circuit connection material, connection structure and manufacturing method thereof, and conductive particles

本揭示是有關於一種導電粒子的選別方法、電路連接材料、連接結構體及其製造方法、以及導電粒子。The present disclosure relates to a method for selecting conductive particles, a circuit connection material, a connection structure and a manufacturing method thereof, and conductive particles.

於液晶及有機發光二極體(Organic Light-Emitting Diode,OLED)顯示用玻璃面板中安裝有驅動用積體電路(Integrated Circuit,IC)。其方式可大致分為玻璃上晶片(Chip-on-Glass,COG)安裝與撓性基板上晶片(Chip-on-Flex,COF)安裝兩類。於COG安裝中,使用含有導電粒子的各向異性導電接著劑將驅動用IC直接接合於玻璃面板上。另一方面,於COF安裝中,將驅動用IC接合於具有金屬配線的撓性帶(flexible tape),並使用含有導電粒子的各向異性導電接著劑將該些接合於玻璃面板。此處所謂各向異性,是指於加壓方向上導通,且於非加壓方向上保持絕緣性。含有導電粒子的各向異性導電接著劑可預先形成為膜狀,所述膜被稱作各向異性導電性膜。A driving integrated circuit (IC) is mounted on a glass panel for a liquid crystal and an organic light-emitting diode (OLED) display. The method can be roughly divided into two types: Chip-on-Glass (COG) mounting and Chip-on-Flex (COF) mounting. In COG mounting, a driving IC is directly bonded to a glass panel using an anisotropic conductive adhesive containing conductive particles. On the other hand, in COF mounting, a driving IC is bonded to a flexible tape having metal wiring, and these are bonded to a glass panel using an anisotropic conductive adhesive containing conductive particles. Here, the anisotropy means that it is conductive in a pressure direction and maintains insulation in a non-pressure direction. The anisotropic conductive adhesive containing conductive particles may be formed in a film shape in advance, and the film is called an anisotropic conductive film.

迄今為止,玻璃面板上的配線是以氧化銦錫(Indium Tin Oxide,ITO)配線為主流,但出於改善生產性或平滑性的目的而正在取代為氧化銦鋅(Indium Zinc Oxide,IZO)。進而,近年來正在開發一種於玻璃面板上積層多層Cu、Al、Ti等而形成的電極、以及於最表面進而形成有ITO或IZO的複合多層電極等。對於此種平坦性高、使用了Ti等高硬度材料的電極而言,需要獲得穩定的連接電阻。Up to now, indium tin oxide (ITO) wiring has been the mainstream of wiring on glass panels, but it is being replaced with indium zinc oxide (IZO) for the purpose of improving productivity or smoothness. Furthermore, in recent years, an electrode formed by laminating a plurality of layers of Cu, Al, Ti, and the like on a glass panel, and a composite multilayer electrode having ITO or IZO formed on the outermost surface are being developed. For such an electrode having high flatness and using a high hardness material such as Ti, it is necessary to obtain stable connection resistance.

專利文獻1揭示有一種包含基材微粒子及形成於其表面的導電性膜、且該導電性膜具有於表面隆起的突起的、導電性微粒子的製造方法。根據該文獻,導電性膜具有突起的導電性微粒子的導電可靠性優異。Patent Document 1 discloses a method for producing a conductive fine particle including a substrate fine particle and a conductive film formed on a surface thereof, and the conductive film having protrusions raised on the surface. According to this document, the conductive film has excellent conductive reliability of the conductive fine particles having protrusions.

專利文獻2揭示有一種包含基材粒子及設置於其表面的鎳-硼導電層的導電性粒子。根據該文獻,鎳-硼導電層具有適度的硬度,故於電極間的連接對象構件時,可充分地排除電極及導電性粒子的表面的氧化被膜,從而可降低連接電阻。Patent Document 2 discloses conductive particles including substrate particles and a nickel-boron conductive layer provided on a surface thereof. According to this document, the nickel-boron conductive layer has a moderate hardness. Therefore, when a member to be connected between electrodes is used, the oxide film on the surface of the electrode and the conductive particles can be sufficiently excluded, and the connection resistance can be reduced.

專利文獻3揭示有一種導電性粒子,包含:樹脂粒子;將其表面被覆的無電解金屬鍍覆層;以及形成最外層的除Au以外的金屬濺鍍層。根據該文獻,藉由於樹脂粒子表面被覆無電解金屬鍍覆而提升與樹脂粒子表面的密接性,並將最外層作為金屬濺鍍層,藉此可獲得良好的連接可靠性。 [現有技術文獻] [專利文獻]Patent Document 3 discloses a conductive particle including resin particles, an electroless metal plating layer covering the surface thereof, and a metal sputtered layer other than Au that forms an outermost layer. According to this document, since the surface of the resin particles is covered with electroless metal plating, the adhesion to the surface of the resin particles is improved, and the outermost layer is used as a metal sputtered layer, whereby good connection reliability can be obtained. [Prior Art Literature] [Patent Literature]

專利文獻1:日本專利第4563110號公報 專利文獻2:日本專利特開2011-243455公報 專利文獻3:日本專利特開2012-164454公報Patent Literature 1: Japanese Patent No. 4563110 Patent Literature 2: Japanese Patent Laid-Open No. 2011-243455 Patent Literature 3: Japanese Patent Laid-Open No. 2012-164454

[發明所欲解決之課題] 且說,先前關於在顯示器的製造過程中所使用的導電粒子或者包含其的各向異性導電性膜,面板生產商自多個品種中選擇適於電極表面的原材料者來使用。例如,有機電致發光(electroluminescence,EL)顯示器等中使用的、表面具有鈦的電路由於氧化鈦形成於最表面並發生非導體化,故採用與現有者相比具有硬的鍍覆層的導電粒子。藉此,於壓接時,導電粒子貫通最表面的非導體膜並與電極內部的導體部分接觸,從而實現低電阻。但是,若例如相對於ITO膜的電極而應用如此般以物理手法改良的導電粒子,則存在有時改良前的導電粒子顯示出低電阻等缺乏通用性的問題。[Problems to be Solved by the Invention] Furthermore, regarding the conductive particles used in the manufacturing process of the display or the anisotropic conductive film containing the same, panel manufacturers have selected from a variety of materials suitable for the electrode surface. To use. For example, circuits having titanium on the surface used in organic electroluminescence (EL) displays, etc., are formed with titanium oxide on the outermost surface and are non-conducting. Therefore, a conductive layer having a harder plating layer than the conventional one is used particle. Thereby, during the crimping, the conductive particles penetrate the outermost non-conductive film and come into contact with the conductive portion inside the electrode, thereby achieving low resistance. However, if, for example, the conductive particles modified by physical methods are applied to the electrode of the ITO film, there is a problem that the conductive particles before the improvement may have low generality such as low resistance.

最近,伴隨顯示器相關製品的快速商品化,面板生產商之間的競爭加劇。於面板生產商中,有為了提升成本競爭力而致力於實現各向異性導電性膜的品種統一的生產商。但實際情況是,由於以下理由而難以實現各向異性導電性膜的品種統一。Recently, with the rapid commercialization of display-related products, competition among panel manufacturers has intensified. Among panel makers, there are manufacturers who are committed to achieving uniformity in the types of anisotropic conductive films in order to improve cost competitiveness. However, in reality, it is difficult to unify the types of the anisotropic conductive film due to the following reasons.

首先,液晶顯示器及有機EL顯示器的電極電路並不相同。例如,液晶顯示器中主要使用氧化物系的透明導電膜(ITO、IZO、銦鎵鋅氧化物(Indium Gallium Zinc Oxide,IGZO)、氧化銦鎵(Indium Gallium Oxide,IGO)、氧化鋅(Zinc Oxide,ZnO)等)。另一方面,有機EL顯示器中主要使用以鈦、鉻、鋁、鉭等金屬為主成分的電極材料。另外,亦存在以電極部分的保護或高可靠性為目的而藉由丙烯酸樹脂等有機材料、SiNx 、SiOx 等無機材料將電極表面塗佈的情況。進而,作為顯示器基板以外的電極電路,可列舉:撓性印刷電路(Flexible Printed Circuit,FPC)、IC(Integrated Circuit)等,該些電極中使用金、銅、鎳等多種金屬。First, the electrode circuits of liquid crystal displays and organic EL displays are different. For example, liquid crystal displays mainly use oxide-based transparent conductive films (ITO, IZO, Indium Gallium Zinc Oxide (IGZO), Indium Gallium Oxide (IGO), Zinc Oxide, ZnO), etc.). On the other hand, organic EL displays mainly use electrode materials mainly composed of metals such as titanium, chromium, aluminum, and tantalum. In addition, the surface of the electrode may be coated with an organic material such as an acrylic resin, or an inorganic material such as SiN x or SiO x for the purpose of protecting the electrode portion or high reliability. Furthermore, examples of the electrode circuits other than the display substrate include flexible printed circuits (FPCs) and integrated circuits (ICs). Various electrodes such as gold, copper, and nickel are used for these electrodes.

本揭示是鑒於所述實際情況而成者,目的在於提供一種相對於所應連接的電路構件所具有的電路電極而選別通用性充分高的導電粒子的方法。另外,本揭示的目的在於提供一種導電粒子、使用其的電路連接材料、以及連接結構體及其製造方法。 [解決課題之手段]This disclosure has been made in view of the above-mentioned circumstances, and an object thereof is to provide a method for selecting conductive particles having sufficiently high versatility with respect to a circuit electrode included in a circuit member to be connected. In addition, an object of the present disclosure is to provide a conductive particle, a circuit connection material using the same, a connection structure, and a method of manufacturing the same. [Means for solving problems]

本揭示是有關於一種導電粒子的選別方法。該選別方法包括:判定構成導電粒子的最外層的金屬是否滿足以下第一條件的步驟、以及判定該導電粒子是否滿足以下第二條件的步驟,且將滿足第一條件及第二條件兩者的導電粒子判定為良。 第一條件:20℃下的導電率為40×106 S/m以下 第二條件:施加負荷2 kN時的體積固有電阻為15 mΩcm以下The present disclosure relates to a method for selecting conductive particles. The selection method includes a step of determining whether the metal constituting the outermost layer of the conductive particle satisfies the following first condition, and a step of determining whether the conductive particle satisfies the following second condition, and which will satisfy both the first condition and the second condition. The conductive particles were judged to be good. First condition: Electrical conductivity at 20 ° C is 40 × 10 6 S / m or less Second condition: Volume specific resistance when load is 2 kN is 15 mΩcm or less

藉由採用滿足第一條件及第二條件兩者的導電粒子,能夠相對於各種表面組成的電路電極(ITO等氧化物系的透明導電膜及Ti等金屬製電極等)而降低導電粒子與電極表面的接觸界面的電阻,從而可獲得良好的連接電阻。本發明者等人發現,尤其是第二條件於可達成良好的連接電阻且選別通用性高的導電粒子的方面有用。所謂負荷2 kN,推測為導電粒子幾乎不扁平的狀態。因此認為,與負荷大的情況相比,可感度良好地檢測導電粒子表面的電阻值。另外,於實際的連接部,藉由導電粒子的粒徑的偏差或者電極表面的微細凹凸而於對向的一對電極之間混合存在不同扁平率的導電粒子。即,該些導電粒子中亦包含幾乎不扁平者。如所述般,藉由本揭示的方法所選別的導電粒子即便稍微扁平,對連接部的低電阻化的貢獻亦大,整體上可獲得良好的連接電阻。相對於此,不滿足第一條件及第二條件中的任一者的導電粒子若稍微扁平,則對連接部的低電阻化的貢獻少。再者,本說明書中所謂「對向」,是指一對構件彼此面對面。 [發明的效果]By using conductive particles that satisfy both the first and second conditions, it is possible to reduce conductive particles and electrodes relative to circuit electrodes of various surface compositions (transparent conductive films of oxide systems such as ITO and metal electrodes such as Ti). The resistance of the contact surface of the surface, so that a good connection resistance can be obtained. The present inventors have found that the second condition is particularly useful in that a good connection resistance can be achieved and that conductive particles having high versatility are selected. The load of 2 kN is presumed to be a state in which the conductive particles are hardly flat. Therefore, compared with the case where a load is large, it is thought that the resistance value of the surface of a conductive particle can be detected with high sensitivity. In addition, in the actual connection portion, conductive particles having different flattening ratios are mixed between a pair of opposing electrodes due to variations in the particle diameter of the conductive particles or fine unevenness on the electrode surface. That is, those conductive particles also include those which are hardly flat. As described above, even if the other conductive particles selected by the method of the present disclosure are slightly flat, the contribution to the reduction in resistance of the connection portion is large, and a good connection resistance can be obtained as a whole. In contrast, if the conductive particles that do not satisfy either of the first condition and the second condition are slightly flat, the contribution to the reduction in resistance of the connection portion is small. Furthermore, the term "opposing" in this specification means that a pair of members face each other. [Effect of the invention]

根據本揭示,可提供一種相對於所應連接的電路構件所具有的電路電極而選別通用性充分高的導電粒子的方法。另外,根據本揭示,可提供一種導電粒子、使用其的電路連接材料、以及連接結構體及其製造方法。According to the present disclosure, it is possible to provide a method of selecting conductive particles having sufficiently high versatility with respect to a circuit electrode included in a circuit member to be connected. In addition, according to the present disclosure, it is possible to provide a conductive particle, a circuit connection material using the same, a connection structure, and a method of manufacturing the same.

以下,對本揭示的實施形態進行詳細說明。但本發明並不限定於以下實施形態。Hereinafter, embodiments of the present disclosure will be described in detail. However, the present invention is not limited to the following embodiments.

<導電粒子的選別方法> 本實施形態的導電粒子的選別方法包括:判定構成導電粒子的最外層的金屬是否滿足以下第一條件的步驟、以及判定該導電粒子是否滿足以下第二條件的步驟,且將滿足第一條件及第二條件兩者的導電粒子判定為良。 第一條件:20℃下的導電率為40×106 S/m以下 第二條件:施加負荷2 kN時的體積固有電阻為15 mΩcm以下<Selection method of conductive particles> The selection method of conductive particles in this embodiment includes a step of determining whether the metal constituting the outermost layer of the conductive particles satisfies the following first condition, and a step of determining whether the conductive particles meet the following second condition. The conductive particles satisfying both the first condition and the second condition were judged to be good. First condition: Electrical conductivity at 20 ° C is 40 × 10 6 S / m or less Second condition: Volume specific resistance when load is 2 kN is 15 mΩcm or less

藉由採用滿足第一條件及第二條件兩者的導電粒子,能夠相對於各種表面組成的電路電極(ITO等氧化物系的透明導電膜及Ti等金屬製電極等)而降低導電粒子與電極表面的接觸界面的電阻,從而可獲得良好的連接電阻。By using conductive particles that satisfy both the first and second conditions, it is possible to reduce conductive particles and electrodes relative to circuit electrodes of various surface compositions (transparent conductive films of oxide systems such as ITO and metal electrodes such as Ti). The resistance of the contact surface of the surface, so that a good connection resistance can be obtained.

圖1(a)是將使用藉由本實施形態的方法選別的導電粒子所製造的連接結構體的連接部放大顯示的示意剖面圖。圖1(a)所示的導電粒子1(導電粒子1a、導電粒子1b)滿足第一條件及第二條件兩者。圖1(b)是將使用不滿足第一條件及第二條件中的任一者的導電粒子2(2a、2b)所製造的連接結構體的連接部放大顯示的示意剖面圖。該些圖中,箭頭的粗細表示電流的流動容易性。FIG. 1 (a) is a schematic cross-sectional view showing an enlarged connection portion of a connection structure manufactured using conductive particles selected by the method of the present embodiment. The conductive particles 1 (the conductive particles 1 a and 1 b) shown in FIG. 1 (a) satisfy both the first condition and the second condition. FIG. 1 (b) is a schematic cross-sectional view showing an enlarged connection portion of a connection structure manufactured using conductive particles 2 (2a, 2b) that do not satisfy either of the first and second conditions. In these figures, the thickness of the arrows indicates the ease of current flow.

如圖1(a)所示般,於連接結構體10的連接部,藉由導電粒子1的粒徑的偏差而於對向的一對電路構件3、電路構件4分別所具有的電路電極3a、電路電極4a之間混合存在不同扁平率的導電粒子1。如圖1(a)示意性所示般,三個導電粒子1a、導電粒子1b、導電粒子1a中,兩個導電粒子1a、導電粒子1a幾乎不扁平。導電粒子1(導電粒子1a、導電粒子1b)即便於稍微扁平的情況下,對連接部的低電阻化的貢獻亦大,故整體上可獲得良好的連接電阻。相對於此,圖1(b)所示的導電粒子2(2a、2b)若稍微扁平,則對連接部的低電阻化的貢獻少。再者,此處例示了由於導電粒子的粒徑偏差而導致扁平率不同的導電粒子混合存在的情況,但即便導電粒子的粒徑充分均勻,導電粒子的扁平率的程度亦可能因電路電極3a、電路電極4a的表面的凹凸而變化。As shown in FIG. 1 (a), at the connection portion of the connection structure 10, the circuit electrodes 3 a of the pair of circuit members 3 and the circuit members 4 facing each other due to the variation in the particle size of the conductive particles 1 are opposite to each other. In the circuit electrodes 4a, conductive particles 1 having different flattening ratios are mixed. As shown schematically in FIG. 1 (a), among the three conductive particles 1 a, 1 b, and 1 a, two conductive particles 1 a and 1 a are almost not flat. Even when the conductive particles 1 (the conductive particles 1 a and 1 b) are slightly flat, they contribute to the reduction in resistance of the connection portion, and therefore, good connection resistance can be obtained as a whole. On the other hand, if the conductive particles 2 (2 a and 2 b) shown in FIG. 1 (b) are slightly flat, the contribution to the reduction in resistance of the connection portion will be small. Here, the case where conductive particles having different flattening ratios are mixed due to the variation in the particle size of the conductive particles is illustrated here. However, even if the particle diameters of the conductive particles are sufficiently uniform, the degree of flattening of the conductive particles may be caused by the circuit electrode 3a The unevenness of the surface of the circuit electrode 4a changes.

第一條件的最外層的金屬的導電率例如可使用導電率測定器(裝置名:西格瑪泰斯特(SIGMATEST),日本霍斯特(Foerster)股份有限公司製造)進行測定。然而,導電粒子一般微小,難以藉由所述裝置進行測定。因此,亦可代替使用此種裝置實際測量導電率,而對構成最外層的元素進行分析,並根據該元素的種類來確定導電率。就進一步降低連接結構體的連接部的連接電阻的觀點而言,可將第一條件(金屬層的20℃下的導電率)設為1×106 S/m~40×106 S/m,亦可設為5×106 S/m~40×106 S/m。The electrical conductivity of the metal of the outermost layer in the first condition can be measured using, for example, a conductivity measuring device (device name: SIGMATEST, manufactured by Japan Foerster Co., Ltd.). However, the conductive particles are generally small and difficult to measure with the device. Therefore, instead of actually measuring the conductivity using such a device, the elements constituting the outermost layer can be analyzed, and the conductivity can be determined according to the type of the element. From the viewpoint of further reducing the connection resistance of the connection portion of the connection structure, the first condition (conductivity at 20 ° C. of the metal layer) may be 1 × 10 6 S / m to 40 × 10 6 S / m It can also be set to 5 × 10 6 S / m to 40 × 10 6 S / m.

第二條件的體積固有電阻例如可使用粉體電阻測定系統(裝置名:PD51,三菱化學分析技術(Mitsubishi Chemical Analytech)股份有限公司製造)進行測定。具體而言,將2.5 g導電粒子投入至所述裝置的專用單元中,使用所述裝置測定施加負荷2 kN時的導電粒子的體積固有電阻。再者,導電粒子的投入量只要可將專用單元的底面填充即可,故只要為0.5 g以上即可。另外,測定負荷能夠任意變更。The volume specific resistance under the second condition can be measured using, for example, a powder resistance measurement system (device name: PD51, manufactured by Mitsubishi Chemical Analytech Co., Ltd.). Specifically, 2.5 g of conductive particles were put into a dedicated unit of the device, and the device was used to measure the volume specific resistance of the conductive particles when a load of 2 kN was applied. In addition, the amount of the conductive particles to be charged is sufficient as long as the bottom surface of the dedicated unit can be filled, so it is only required to be 0.5 g or more. The measurement load can be arbitrarily changed.

圖2是表示體積固有電阻的測定結果的一例的圖表。圖2的結果是自負荷2 kN至負荷20 kN為止以2 kN為單位測定所得者。本實施形態中,將2 kN的體積固有電阻作為指標。就進一步降低連接結構體的連接部的連接電阻且獲得通用性更高的電路連接材料的觀點而言,可將第二條件(施加負荷2 kN時的體積固有電阻)設為10 mΩcm以下,亦可設為7.5 mΩcm以下且5 mΩcm以下。FIG. 2 is a graph showing an example of a measurement result of a volume specific resistance. The results shown in FIG. 2 are measured in units of 2 kN from a load of 2 kN to a load of 20 kN. In this embodiment, a volume specific resistance of 2 kN is used as an index. From the viewpoint of further reducing the connection resistance of the connection portion of the connection structure and obtaining a more versatile circuit connection material, the second condition (the specific volume resistance when a load of 2 kN is applied) can be set to 10 mΩcm or less. It can be set to 7.5 mΩcm or less and 5 mΩcm or less.

<導電粒子> 作為導電粒子,只要具有壓縮特性,則無特別限定,例如,可列舉具有包含樹脂材料的核粒子與將其被覆的金屬層的核殼粒子。金屬層無需將核粒子的表面全部被覆,亦可為核粒子表面的一部分經金屬層被覆的態樣。另外,金屬層可為單層結構亦可為多層結構。<Conductive Particles> The conductive particles are not particularly limited as long as they have compressive properties. Examples of the conductive particles include core-shell particles having a core particle containing a resin material and a metal layer covering the core-shell particles. The metal layer does not need to cover the entire surface of the core particle, and may be a state where a part of the surface of the core particle is covered with the metal layer. In addition, the metal layer may have a single-layer structure or a multilayer structure.

導電粒子的粒徑一般小於所連接的電路構件的電極的間隔的最小值。於所連接的電極的高度存在偏差的情況下,導電粒子的平均粒徑較佳為大於高度的偏差。就所述觀點而言,導電粒子的平均粒徑較佳為1 μm~50 μm,更佳為1 μm~20 μm,進而佳為2 μm~10 μm,尤佳為2 μm~6 μm。再者,本說明書中所謂「平均粒徑」,是指藉由示差掃描電子顯微鏡觀察並求出的值。即,任意選擇一個粒子,藉由示差掃描電子顯微鏡對其進行觀察並測定其最大徑及最小徑。將該最大徑及最小徑之積的平方根作為所述粒子的粒徑。該方法中,對任意選擇的50個粒子測定粒徑並取其平均值,藉此求出粒子的平均粒徑。The particle diameter of the conductive particles is generally smaller than the minimum value of the interval between the electrodes of the connected circuit members. When there is a deviation in the height of the connected electrodes, the average particle diameter of the conductive particles is preferably larger than the deviation in height. From this viewpoint, the average particle diameter of the conductive particles is preferably 1 μm to 50 μm, more preferably 1 μm to 20 μm, still more preferably 2 μm to 10 μm, and even more preferably 2 μm to 6 μm. In addition, the "average particle diameter" in this specification means the value calculated | required by observation by the differential scanning electron microscope. That is, one particle is arbitrarily selected, and it is observed with a differential scanning electron microscope, and its maximum diameter and minimum diameter are measured. The square root of the product of the maximum diameter and the minimum diameter is taken as the particle diameter of the particles. In this method, the particle diameter of 50 particles arbitrarily selected is measured and the average value is taken to obtain the average particle diameter of the particles.

如所述般,所應選別的導電粒子的施加負荷2 kN時的體積固有電阻為15 mΩcm以下。就進一步降低連接結構體的連接部的連接電阻且獲得通用性更高的電路連接材料的觀點而言,所述體積固有電阻較佳為0.1 mΩcm~10 mΩcm,更佳為0.1 mΩcm~7.5 mΩcm,進而佳為0.1 mΩcm~5 mΩcm以下。As described above, the volume specific resistance of the other conductive particles to be selected at a load of 2 kN is 15 mΩcm or less. From the viewpoint of further reducing the connection resistance of the connection portion of the connection structure and obtaining a more versatile circuit connection material, the volume specific resistance is preferably 0.1 mΩcm to 10 mΩcm, more preferably 0.1 mΩcm to 7.5 mΩcm, It is more preferably 0.1 mΩcm to 5 mΩcm or less.

於25℃下壓縮位移20%時(壓縮20%時)的導電粒子的壓縮彈性係數(20% K值)較佳為0.5 GPa~15 GPa,更佳為1.0 GPa~10 GPa。壓縮硬度K值為導電粒子的柔軟性的指標,藉由20% K值為所述範圍,當將對向的電極彼此連接時導電粒子於電極間適度地扁平,從而容易確保電極與粒子的接觸面積,故有可進一步提升連接可靠性的傾向。The compression elastic coefficient (20% K value) of the conductive particles at a compression displacement of 20% (at a compression of 20%) at 25 ° C is preferably 0.5 GPa to 15 GPa, and more preferably 1.0 GPa to 10 GPa. The compressive hardness K is an index of the softness of the conductive particles. With a K% value of 20%, when the opposing electrodes are connected to each other, the conductive particles are moderately flattened between the electrodes, thereby easily ensuring the contact between the electrodes and the particles. Area, it tends to further improve connection reliability.

導電粒子的20% K值可使用費歇爾透鏡(Fischerscope)H100C(費歇爾儀器(Fischer Instruments)製造)並藉由以下方法而求出。以0.33 mN/s的速度對散佈於載玻片上的一個導電粒子進行壓縮。藉此,獲得應力-應變曲線,並根據該曲線求出20% K值。具體而言,當設為負荷F(N)、位移S(mm)、粒子的半徑R(mm)、彈性係數E(Pa)及蒲松比(Poisson's ratio)σ時,可使用彈性球的壓縮式 F=(21/2 /3)×(S3/2 )×(E×R1/2 )/(1-σ2 ),並藉由下述式 K=E/(1-σ2 )=(3/21/2 )×F×(S-3/2 )×(R-1/2 )而求出。進而,若設為變形率X(%)、球的直徑D(μm),則可藉由下式 K=3000F/(D2 ×X3/2 )×106 求出任意變形率的K值。變形率X可藉由下式 X=(S/D)×100來計算。壓縮試驗中的最大試驗負荷例如設定為50 mN。The 20% K value of the conductive particles can be determined by the following method using a Fischerscope H100C (manufactured by Fischer Instruments). A conductive particle dispersed on a glass slide was compressed at a speed of 0.33 mN / s. With this, a stress-strain curve is obtained, and a 20% K value is obtained from the curve. Specifically, when the load F (N), displacement S (mm), particle radius R (mm), elastic coefficient E (Pa), and Poisson's ratio (σ) are used, a compression type of an elastic ball can be used. F = (2 1/2 / 3) × (S 3/2 ) × (E × R 1/2 ) / (1-σ 2 ), and by the following formula K = E / (1-σ 2 ) = (3/2 1/2 ) × F × (S -3/2 ) × (R -1/2 ). Furthermore, if the deformation rate is X (%) and the diameter of the ball is D (μm), the K value of the arbitrary deformation rate can be obtained by the following formula: K = 3000F / (D 2 × X 3/2 ) × 10 6 . The deformation rate X can be calculated by the following formula X = (S / D) × 100. The maximum test load in a compression test is set to 50 mN, for example.

(核粒子) 如所述般,本實施形態中的導電粒子為核殼類型的粒子,且包含核粒子。藉由導電粒子具有核粒子,導電粒子自身的物性設計的範圍大幅度擴大,另外,與金屬粉等相比,導電粒子的尺寸均勻性亦提升,故於各種構件彼此的連接中,容易使導電粒子最佳化。(Core Particles) As described above, the conductive particles in this embodiment are core-shell type particles and include core particles. With conductive particles having core particles, the range of physical property design of the conductive particles themselves is greatly expanded. In addition, compared with metal powder, the size uniformity of conductive particles is also improved. Therefore, it is easy to make conductive in the connection of various components. Particle optimization.

作為核粒子的具體例,可列舉各種塑膠粒子。塑膠粒子例如可列舉由選自由以下樹脂所組成的群組中的至少一種樹脂所形成者:聚甲基丙烯酸甲酯、聚丙烯酸甲酯等丙烯酸系樹脂;聚乙烯、聚丙烯、聚異丁烯、聚丁二烯等聚烯烴系樹脂;聚苯乙烯系樹脂、聚酯系樹脂、聚胺基甲酸酯系樹脂、聚醯胺系樹脂、環氧系樹脂、聚乙烯基縮丁醛系樹脂、松香系樹脂、萜烯系樹脂、酚系樹脂、胍胺系樹脂、三聚氰胺系樹脂、噁唑啉系樹脂、碳二醯亞胺系樹脂、矽酮系樹脂等。再者,作為塑膠粒子,亦可為將該些樹脂與二氧化矽等無機物複合化而成者。Specific examples of the core particles include various plastic particles. Examples of the plastic particles include those formed from at least one resin selected from the group consisting of acrylic resins such as polymethyl methacrylate and polymethyl acrylate; polyethylene, polypropylene, polyisobutylene, and poly Polyolefin resin such as butadiene; polystyrene resin, polyester resin, polyurethane resin, polyamide resin, epoxy resin, polyvinyl butyral resin, rosin Resin, terpene resin, phenol resin, guanamine resin, melamine resin, oxazoline resin, carbodiimide resin, silicone resin, etc. Furthermore, as the plastic particles, those resins may be composited with inorganic substances such as silicon dioxide.

作為塑膠粒子,就壓縮恢復率及壓縮硬度K值的控制容易性的觀點而言,可使用包含使具有乙烯性不飽和基的聚合性單體的一種聚合所得的樹脂的塑膠粒子、或者使用包含使具有乙烯性不飽和基的聚合性單體的兩種以上共聚所得的樹脂的塑膠粒子。於使具有乙烯性不飽和基的兩種以上聚合性單體共聚而獲得樹脂的情況下,藉由併用非交聯性單體與交聯性單體,並适宜調整該些的共聚比例、種類,可容易地控制塑膠粒子的壓縮恢復率及壓縮硬度K值。作為所述非交聯性單體及所述交聯性單體,例如可使用日本專利特開2004-165019號公報中記載的單體。As the plastic particles, from the viewpoint of ease of controlling the compression recovery rate and the compression hardness K value, plastic particles containing a resin obtained by polymerizing one type of polymerizable monomer having an ethylenically unsaturated group may be used, or plastic particles containing Plastic particles of a resin obtained by copolymerizing two or more kinds of polymerizable monomers having an ethylenically unsaturated group. When a resin is obtained by copolymerizing two or more polymerizable monomers having an ethylenically unsaturated group, a non-crosslinkable monomer and a crosslinkable monomer are used in combination, and the copolymerization ratio and type of these are appropriately adjusted. , Can easily control the compression recovery rate and compression hardness K value of plastic particles. As the non-crosslinkable monomer and the crosslinkable monomer, for example, a monomer described in Japanese Patent Laid-Open No. 2004-165019 can be used.

塑膠粒子的平均粒徑較佳為1 μm~50 μm。再者,就高密度安裝的觀點而言,塑膠粒子的平均粒徑更佳為1 μm~20 μm。另外,於電極表面的凹凸存在偏差的情況下,就更穩定地維持連接狀態的觀點而言,塑膠粒子的平均粒徑進而佳為2 μm~10 μm。The average particle diameter of the plastic particles is preferably 1 μm to 50 μm. Furthermore, from the viewpoint of high-density mounting, the average particle diameter of the plastic particles is more preferably 1 μm to 20 μm. In addition, when the unevenness of the electrode surface is uneven, the average particle diameter of the plastic particles is more preferably from 2 μm to 10 μm from the viewpoint of maintaining the connected state more stably.

(金屬層) 本實施形態中,導電粒子的最外層是由包含20℃下的導電率為40×106 S/m以下的金屬的金屬層所構成。藉由採用所述構成,可獲得良好的連接可靠性。再者,此處所謂最外層,是指自金屬層的表面起50 nm以內的範圍。構成最外層的金屬的20℃下的導電率為40×106 S/m以下,較佳為1×106 S/m~40×106 S/m,更佳為5×106 S/m~20×106 S/m。(Metal layer) In this embodiment, the outermost layer of the conductive particles is a metal layer containing a metal having a conductivity of 40 × 10 6 S / m or less at 20 ° C. By adopting such a configuration, good connection reliability can be obtained. The outermost layer herein refers to a range within 50 nm from the surface of the metal layer. The conductivity of the metal constituting the outermost layer at 20 ° C is 40 × 10 6 S / m or less, preferably 1 × 10 6 S / m to 40 × 10 6 S / m, and more preferably 5 × 10 6 S / m m ~ 20 × 10 6 S / m.

金屬層可為包含單一金屬者,亦可為包含合金者。作為導電率為40×106 S/m以下的金屬,可列舉Al、Ti、Cr、Fe、Co、Ni、Zn、Zr、Mo、Pd、In、Sn、W、Pt等。金屬層例如較佳為由選自由Ni、Ni/Au(於Ni層上具備Au層的態樣。以下相同)、Ni/Pd、Ni/W、Cu、及NiB所組成的群組中的至少一種金屬所形成。金屬層可藉由鍍覆、蒸鍍、濺鍍等一般方法而形成,亦可為薄膜。再者,於相對於塑膠粒子而藉由鍍覆形成金屬層的情況下,就對於塑膠的鍍覆性的觀點而言,金屬層較佳為包含Ni、Pd或W。進而,就壓接時電極與粒子間的樹脂的排除變得有效並可進一步獲得低電阻而言,金屬層較佳為包含Ni。Ni有如下優點:不僅壓接時的樹脂排除性優異,而且,與導電率高的Au、Cu、Ag相比,鍍覆性及耐腐蝕性優異,另外於供給的穩定性及價格方面亦優異。The metal layer may be a single metal or an alloy. Examples of the metal having a conductivity of 40 × 10 6 S / m or less include Al, Ti, Cr, Fe, Co, Ni, Zn, Zr, Mo, Pd, In, Sn, W, and Pt. For example, the metal layer is preferably at least one selected from the group consisting of Ni, Ni / Au (a Au layer is provided on the Ni layer. The same applies hereinafter), Ni / Pd, Ni / W, Cu, and NiB. Formed from a metal. The metal layer may be formed by a general method such as plating, vapor deposition, or sputtering, or may be a thin film. When the metal layer is formed by plating with respect to the plastic particles, the metal layer preferably contains Ni, Pd, or W from the viewpoint of the plating property of the plastic. Furthermore, in order to effectively remove the resin between the electrode and the particles at the time of crimping and further obtain low resistance, the metal layer preferably contains Ni. Ni has the following advantages: not only is it excellent in resin removal properties during crimping, but it is also superior in plating properties and corrosion resistance compared to Au, Cu, and Ag with high electrical conductivity, and it is also excellent in supply stability and price. .

就實現導通性與價格的平衡的觀點而言,金屬層的厚度較佳為10 nm~1000 nm,更佳為20 nm~500 nm,進而佳為50 nm~250 nm。From the viewpoint of achieving a balance between continuity and price, the thickness of the metal layer is preferably 10 nm to 1000 nm, more preferably 20 nm to 500 nm, and even more preferably 50 nm to 250 nm.

就提升鄰接的電極間的絕緣性的觀點而言,導電粒子亦可具有使絕緣性材料的層(例如有機膜)、或絕緣性微粒子(例如有機微粒子或無機微粒子)附著於金屬層的外側而形成的附著層。附著層的厚度較佳為50 nm~1000 nm左右。再者,附著層較佳為相對於確認到滿足第一條件及第二條件的導電粒子而形成。金屬層及附著層的厚度例如可藉由掃描型電子顯微鏡(scanning electron microscope,SEM)、透過型電子顯微鏡(transmission electron microscope,TEM)、光學顯微鏡等進行測定。進而,金屬層亦可於表面形成有突起。藉由金屬層具有突起,而壓接時的樹脂排除變得有效、與電極的接觸點增加、且電極的內部與導電粒子可進一步接觸等等,藉由該些效果可達成進一步的低電阻。From the viewpoint of improving the insulation between the adjacent electrodes, the conductive particles may have a layer of an insulating material (for example, an organic film) or an insulating fine particle (for example, an organic fine particle or an inorganic fine particle) attached to the outside of the metal layer. Formed adhesion layer. The thickness of the adhesion layer is preferably about 50 nm to 1000 nm. In addition, it is preferable that the adhesion layer is formed with respect to the conductive particles confirmed to satisfy the first condition and the second condition. The thicknesses of the metal layer and the adhesion layer can be measured by, for example, a scanning electron microscope (SEM), a transmission electron microscope (TEM), or an optical microscope. Furthermore, protrusions may be formed on the surface of the metal layer. With the metal layer having protrusions, the resin removal at the time of crimping becomes effective, the contact point with the electrode increases, and the inside of the electrode can be further contacted with the conductive particles, etc. By these effects, further low resistance can be achieved.

<電路連接材料> 本實施形態的電路連接材料是用於對電路構件彼此進行接著並且將各個電路構件所具有的電路電極(例如連接端子)彼此電性連接者。該電路連接材料包含:藉由光或熱進行硬化的接著劑成分、及分散於接著劑成分中的導電粒子,且導電粒子滿足第一條件及第二條件兩者。<Circuit connection material> The circuit connection material of this embodiment is a circuit member for connecting circuit members to each other and electrically connecting circuit electrodes (for example, connection terminals) included in the circuit members to each other. The circuit connection material includes an adhesive component that is hardened by light or heat, and conductive particles dispersed in the adhesive component, and the conductive particles satisfy both the first condition and the second condition.

電路連接材料可藉由使導電粒子分散於接著劑成分中而製備。作為電路連接材料,可直接使用糊狀的接著劑組成物,或者亦可使用將其成形為膜狀所得的各向異性導電性膜。關於導電粒子的調配量,就平衡性佳地兼顧對向電極間的導電性與鄰接電極間的絕緣性的觀點而言,當將電路連接材料的總體積設為100體積份時,較佳為0.1體積份~30體積份,更佳為0.5體積份~15體積份,進而佳為1體積份~7.5體積份。The circuit connection material can be prepared by dispersing conductive particles in an adhesive component. As the circuit connection material, a paste-like adhesive composition may be used as it is, or an anisotropic conductive film obtained by forming it into a film may be used. Regarding the amount of the conductive particles to be blended, it is preferable to set the total volume of the circuit connection material to 100 parts by volume from the viewpoint that the conductivity between the counter electrodes and the insulation between adjacent electrodes are well balanced. 0.1 to 30 parts by volume, more preferably 0.5 to 15 parts by volume, even more preferably 1 to 7.5 parts by volume.

關於接著劑成分的調配量,就容易於電路連接時及連接後保持電極間的間隙、並確保為了具備優異的連接可靠性而需要的強度、彈性係數的觀點而言,當將電路連接材料的總質量設為100質量份時,較佳為10質量份~90質量份,更佳為20質量份~80質量份,進而佳為30質量份~70質量份。Regarding the compounding amount of the adhesive component, it is easy to maintain the gap between the electrodes during and after the connection of the circuit, and to ensure the strength and coefficient of elasticity required for excellent connection reliability. When the total mass is 100 parts by mass, it is preferably 10 parts by mass to 90 parts by mass, more preferably 20 parts by mass to 80 parts by mass, and even more preferably 30 parts by mass to 70 parts by mass.

作為接著劑成分,並無特別限定,例如較佳為含有環氧樹脂與環氧樹脂的潛伏性硬化劑的組成物(以下,稱作「第一組成物」)、含有自由基聚合性物質與藉由加熱而產生游離自由基的硬化劑的組成物(以下,「第二組成物」)、或者第一組成物與第二組成物的混合組成物。Although it does not specifically limit as an adhesive component, For example, the composition containing the epoxy resin and the latent hardener of an epoxy resin (henceforth a "first composition"), the radical polymerizable substance, and A composition of a hardener that generates free radicals upon heating (hereinafter, referred to as a "second composition"), or a mixed composition of a first composition and a second composition.

作為第一組成物所含有的環氧樹脂,可列舉:雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂、雙酚A酚醛清漆型環氧樹脂、雙酚F酚醛清漆型環氧樹脂、脂環式環氧樹脂、縮水甘油酯型環氧樹脂、縮水甘油胺型環氧樹脂、乙內醯脲型環氧樹脂、異氰脲酸酯型環氧樹脂、脂肪族鏈狀環氧樹脂等。該些環氧樹脂可經鹵化,亦可經氫化。該些環氧樹脂亦可併用兩種以上。Examples of the epoxy resin contained in the first composition include bisphenol A epoxy resin, bisphenol F epoxy resin, bisphenol S epoxy resin, phenol novolac epoxy resin, and cresol novolac. Varnish type epoxy resin, bisphenol A novolac type epoxy resin, bisphenol F novolac type epoxy resin, alicyclic epoxy resin, glycidyl ester type epoxy resin, glycidylamine type epoxy resin, B Internal urea type epoxy resin, isocyanurate type epoxy resin, aliphatic chain epoxy resin, etc. These epoxy resins can be halogenated or hydrogenated. These epoxy resins may be used in combination of two or more.

作為第一組成物所含有的潛伏性硬化劑,只要可使環氧樹脂硬化即可,作為此種潛伏性硬化劑,可列舉:陰離子聚合性的觸媒型硬化劑、陽離子聚合性的觸媒型硬化劑、加成聚合型的硬化劑等。該些可單獨使用或者作為兩種以上的混合物來使用。該些中,就快速硬化性優異、不需要考慮化學當量的方面而言,較佳為陰離子聚合性或陽離子聚合性的觸媒型硬化劑。As the latent hardener contained in the first composition, it is sufficient to harden the epoxy resin. Examples of such a latent hardener include anionic polymerizable catalyst-type hardeners and cation polymerizable catalysts. Type hardener, addition polymerization type hardener, and the like. These may be used alone or as a mixture of two or more. Among these, an anionic polymerizable or a cationic polymerizable catalyst-type curing agent is preferred because it has excellent rapid curing properties and does not need to consider chemical equivalents.

作為陰離子聚合性或陽離子聚合性的觸媒型硬化劑,可列舉:咪唑系硬化劑、醯肼系硬化劑、三氟化硼-胺錯合物、鋶鹽、胺醯亞胺、二胺基順丁烯二腈、三聚氰胺及其衍生物、多胺的鹽、二氰二胺(dicyandiamide)等,亦可使用該些的轉化物。作為加成聚合型的硬化劑,可列舉:多胺類、聚硫醇類、多酚類、酸酐等。Examples of the anionic polymerizable or cationic polymerizable catalyst-type curing agent include an imidazole-based curing agent, a hydrazine-based curing agent, a boron trifluoride-amine complex, a sulfonium salt, an amine imine, and a diamine group. Malein, nitrile, melamine and its derivatives, salts of polyamines, dicyandiamide, etc. may also be used. Examples of the addition polymerization-type curing agent include polyamines, polythiols, polyphenols, and acid anhydrides.

於調配三級胺類、咪唑類等作為陰離子聚合性的觸媒型硬化劑的情況下,環氧樹脂藉由以160℃~200℃左右的中溫進行10秒~數小時左右的加熱而硬化。因此,可使使用壽命(usable life)(使用期限(pot life))相較而言變長。作為陽離子聚合性的觸媒型硬化劑,例如較佳為藉由照射能量線而使環氧樹脂硬化的感光性鎓鹽(芳香族重氮鎓鹽、芳香族鋶鹽等)。另外,作為除照射能量線以外藉由加熱而發生活性化並使環氧樹脂硬化者,有脂肪族鋶鹽等。此種硬化劑具有快速硬化性的特徵,故較佳。When tertiary amines, imidazoles, and the like are used as anionic polymerizable catalyst-type curing agents, the epoxy resin is hardened by heating at an intermediate temperature of about 160 ° C to 200 ° C for about 10 seconds to several hours. . Therefore, the usable life (pot life) can be made longer. As the cationic polymerizable catalyst-type curing agent, for example, a photosensitive onium salt (aromatic diazonium salt, aromatic sulfonium salt, etc.) that hardens the epoxy resin by irradiating energy rays is preferred. In addition, in addition to irradiating energy rays, the epoxy resin is activated by heating to harden the epoxy resin, and there are aliphatic sulfonium salts and the like. Such a hardening agent is preferred because it has the characteristics of rapid hardening.

藉由聚胺基甲酸酯系、聚酯系等高分子物質、鎳、銅等金屬薄膜、矽酸鈣等無機物等將該些潛伏性硬化劑被覆且經微膠囊化而成的硬化劑可延長使用壽命,故較佳。第一組成物所含有的潛伏性硬化劑的調配量相對於環氧樹脂與視需要調配的膜形成材的合計100質量份,較佳為20質量份~80質量份,更佳為30質量份~70質量份。These latent hardeners can be coated with microencapsulated hardeners by coating polymer materials such as polyurethane and polyester, metal films such as nickel and copper, and inorganic substances such as calcium silicate. It is better to extend the service life. The compounding amount of the latent hardener contained in the first composition is preferably 100 parts by mass, preferably 20 parts by mass to 80 parts by mass, and more preferably 30 parts by mass with respect to the total of 100 parts by mass of the epoxy resin and the film forming material prepared as needed. ~ 70 parts by mass.

第二組成物所含有的自由基聚合性物質為具有藉由自由基而聚合的官能基的物質。作為此種自由基聚合性物質,可列舉:丙烯酸酯(亦包含對應的甲基丙烯酸酯。以下相同)化合物、丙烯醯氧基(亦包含對應的甲基丙烯醯氧基。以下相同)化合物、順丁烯二醯亞胺化合物、檸康醯亞胺樹脂、納狄醯亞胺樹脂等。自由基聚合性物質可以單體或寡聚物的狀態而使用,亦能夠將單體與寡聚物併用。作為所述丙烯酸酯化合物的具體例,可列舉:丙烯酸甲酯、丙烯酸乙酯、丙烯酸異丙酯、丙烯酸異丁酯、乙二醇二丙烯酸酯、二乙二醇二丙烯酸酯、三羥甲基丙烷三丙烯酸酯、四羥甲基甲烷四丙烯酸酯、2-羥基-1,3-二丙烯醯氧基丙烷、2,2-雙[4-(丙烯醯氧基甲氧基)苯基]丙烷、2,2-雙[4-(丙烯醯氧基聚乙氧基)苯基]丙烷、丙烯酸二環戊烯酯、丙烯酸三環癸酯、異氰脲酸三(丙烯醯氧基乙基)酯、丙烯酸胺基甲酸酯等。該些可單獨使用或者將兩種以上混合使用。另外,視需要亦可適宜使用對苯二酚、對苯二酚甲醚類等聚合抑制劑。另外,進而就耐熱性提升的觀點而言,較佳為丙烯酸酯化合物具有選自由二環戊烯基、三環癸基及三嗪環所組成的群組中的至少一種取代基。所述丙烯酸酯化合物以外的自由基聚合性物質例如能夠適宜地使用國際公開第2009/063827號中所記載的化合物。該些可單獨使用一種或者組合使用兩種以上。The radically polymerizable substance contained in the second composition is a substance having a functional group polymerized by a radical. Examples of such a radical polymerizable substance include an acrylate (also includes a corresponding methacrylate. The same applies hereinafter) a compound, an acryloxy group (also includes a corresponding methacrylic oxy group. The same applies below), and Maleimide compounds, citraconimide resins, nadipine imine resins, etc. The radical polymerizable substance may be used in the state of a monomer or an oligomer, and a monomer and an oligomer may be used in combination. Specific examples of the acrylate compound include methyl acrylate, ethyl acrylate, isopropyl acrylate, isobutyl acrylate, ethylene glycol diacrylate, diethylene glycol diacrylate, and trimethylol. Propane triacrylate, tetramethylolmethane tetraacrylate, 2-hydroxy-1,3-dipropenyloxypropane, 2,2-bis [4- (propyleneoxymethoxy) phenyl] propane , 2,2-bis [4- (propenyloxypolyethoxy) phenyl] propane, dicyclopentenyl acrylate, tricyclodecyl acrylate, tris (isopropenyloxyethyl) isocyanurate Esters, urethane acrylates, and the like. These can be used alone or in combination of two or more. In addition, if necessary, polymerization inhibitors such as hydroquinone and hydroquinone methyl ethers may be suitably used. In addition, from the viewpoint of improving heat resistance, the acrylate compound preferably has at least one substituent selected from the group consisting of a dicyclopentenyl group, a tricyclodecyl group, and a triazine ring. As the radically polymerizable substance other than the acrylate compound, for example, a compound described in International Publication No. 2009/063827 can be suitably used. These can be used alone or in combination of two or more.

另外,較佳為於所述自由基聚合性物質中併用下述式(I)表示的具有磷酸酯結構的自由基聚合性物質。該情況下,相對於金屬等無機物表面的接著強度提升,因此適於電路電極彼此的接著。Moreover, among the said radically polymerizable substance, the radically polymerizable substance which has a phosphate ester structure represented by following formula (I) is preferable. In this case, since the bonding strength with respect to the surface of an inorganic substance such as a metal is improved, it is suitable for bonding circuit electrodes to each other.

[化1][式中,n表示1~3的整數][Chemical 1] [Wherein n represents an integer of 1 to 3]

具有磷酸酯結構的自由基聚合性物質可藉由使磷酸酐與(甲基)丙烯酸2-羥基乙酯反應而獲得。作為具有磷酸酯結構的自由基聚合性物質,具體而言,有磷酸單(2-甲基丙烯醯氧基乙基)酯、磷酸二(2-甲基丙烯醯氧基乙基)酯等。該些可單獨使用或者將兩種以上混合使用。A radical polymerizable substance having a phosphate structure can be obtained by reacting phosphoric anhydride with 2-hydroxyethyl (meth) acrylate. Specific examples of the radical polymerizable substance having a phosphate structure include mono (2-methacryloxyethyl) phosphate, bis (2-methacryloxyethyl) phosphate, and the like. These can be used alone or in combination of two or more.

所述式(I)表示的具有磷酸酯結構的自由基聚合性物質的調配量相對於自由基聚合物物質與視需要調配的膜形成材的合計100質量份,較佳為0.01質量份~50質量份,更佳為0.5質量份~5質量份。The blending amount of the radical polymerizable substance having a phosphate ester structure represented by the formula (I) is preferably 0.01 to 50 parts by mass with respect to a total of 100 parts by mass of the total amount of the radical polymer substance and the film-forming material to be formulated. Part by mass, more preferably 0.5 to 5 parts by mass.

所述自由基聚合性物質亦可與丙烯酸烯丙酯併用。該情況下,丙烯酸烯丙酯的調配量相對於自由基聚合性物質與視需要調配的膜形成材的合計100質量份,較佳為0.1質量份~10質量份,更佳為0.5質量份~5質量份。The radical polymerizable substance may be used in combination with allyl acrylate. In this case, the blending amount of allyl acrylate is preferably 0.1 to 10 parts by mass, and more preferably 0.5 to parts by mass based on 100 parts by mass of the total of the radically polymerizable substance and the film-forming material to be blended as necessary. 5 parts by mass.

所謂第二組成物所含有的藉由加熱而產生游離自由基的硬化劑,為藉由加熱而分解並產生游離自由基的硬化劑。作為此種硬化劑,可列舉:過氧化物、偶氮系化合物等。此種硬化劑可根據目標的連接溫度、連接時間、使用期限等而適宜選定。就高反應性及提高使用期限的觀點而言,較佳為10小時半衰期的溫度為40℃以上、且1分鐘半衰期的溫度為180℃以下的有機過氧化物,更佳為10小時半衰期的溫度為60℃以上、且1分鐘半衰期的溫度為170℃以下的有機過氧化物。The curing agent contained in the second composition that generates free radicals upon heating is a curing agent that decomposes upon heating and generates free radicals. Examples of such a curing agent include peroxides and azo compounds. Such a hardening agent can be appropriately selected according to the target connection temperature, connection time, lifespan, and the like. From the viewpoint of high reactivity and an improvement in the lifespan, an organic peroxide having a 10-hour half-life temperature of 40 ° C. or more and a 1-minute half-life temperature of 180 ° C. or less is more preferred, and a 10-hour half-life temperature An organic peroxide having a temperature of 60 ° C. or higher and a half-life of 1 minute of 170 ° C. or lower.

關於所述硬化劑的調配量,於將連接時間設為25秒以下的情況下,相對於自由基聚合性物質與視需要調配的膜形成材的合計100質量份,較佳為2質量份~10質量份,更佳為4質量份~8質量份。藉此,可獲得充分的反應率。再者,關於不限定連接時間的情況下的硬化劑的調配量,相對於自由基聚合性物質與視需要調配的膜形成材的合計100質量份,較佳為0.05質量份~20質量份,更佳為0.1質量份~10質量份。Regarding the blending amount of the hardener, when the connection time is 25 seconds or less, it is preferably 2 parts by mass to 100 parts by mass of the total of the radically polymerizable substance and the film-forming material to be blended as necessary. 10 parts by mass, more preferably 4 to 8 parts by mass. Thereby, a sufficient response rate can be obtained. In addition, the blending amount of the curing agent when the connection time is not limited is preferably 0.05 to 20 parts by mass relative to 100 parts by mass of the total of the radically polymerizable substance and the film forming material to be blended as necessary. More preferably, it is 0.1 to 10 parts by mass.

作為第二組成物所含有的藉由加熱而產生游離自由基的硬化劑的具體例,可列舉:過氧化二醯基、過氧化二碳酸酯、過氧化酯過氧化縮酮、過氧化二烷基、過氧化氫、矽烷基過氧化物等。另外,就抑制電路電極的腐蝕的觀點而言,較佳為所含有的氯離子及有機酸的濃度為5000 ppm以下的硬化劑,進而,更佳為於加熱分解後所產生的有機酸少的硬化劑。作為此種硬化劑的具體例,可列舉:過氧化酯、過氧化二烷基、過氧化氫、矽烷基過氧化物等,更佳為自獲得高反應性的過氧化酯中選定的硬化劑。再者,所述硬化劑可適宜混合使用。Specific examples of the curing agent contained in the second composition that generates free radicals upon heating include dioxinyl peroxide, dicarbonate peroxide, peroxyester ketal peroxide, and dioxane peroxide. Radicals, hydrogen peroxide, silane-based peroxides, and the like. From the viewpoint of suppressing the corrosion of the circuit electrode, a hardener containing a chloride ion and an organic acid at a concentration of 5,000 ppm or less is preferred, and more preferably, a less organic acid is generated after thermal decomposition. hardener. Specific examples of such a curing agent include peroxide esters, dialkyl peroxides, hydrogen peroxide, silane-based peroxides, and the like, and more preferably a hardener selected from among peroxide esters having high reactivity. . Moreover, the said hardening | curing agent can be used suitably for mixing.

作為過氧化酯,可列舉:過氧化新癸酸枯基酯、過氧化新癸酸1,1,3,3-四甲基丁酯、過氧化新癸酸1-環己基-1-甲基乙酯、過氧化新癸酸第三己酯、過氧化特戊酸第三丁酯、過氧化2-乙基己酸1,1,3,3-四甲基丁酯、2,5-二甲基-2,5-二(2-乙基己醯基過氧基)己烷、過氧化-2-乙基己酸1-環己基-1-甲基乙酯、過氧化-2-乙基己酸第三己酯、過氧化-2-乙基己酸第三丁酯、過氧化異丁酸第三丁酯、1,1-雙(第三丁基過氧基)環己烷、過氧化異丙基單碳酸第三己酯、過氧化-3,5,5-三甲基己酸第三丁酯、過氧化月桂酸第三丁酯、2,5-二甲基-2,5-二(間甲苯甲醯基過氧基)己烷、過氧化異丙基單碳酸第三丁酯、過氧化-2-乙基己基單碳酸第三丁酯、過氧基苯甲酸第三己酯、過氧化乙酸第三丁酯等。所述過氧化酯以外的藉由加熱而產生游離自由基的硬化劑例如能夠適宜地使用國際公開第2009/063827號中所記載的化合物。該些可單獨使用一種或者組合使用兩種以上。Examples of the peroxyester include cumyl peroxyneodecanoate, 1,1,3,3-tetramethylbutyl neodecanoate, and 1-cyclohexyl-1-methyl peroxydecanoate Ethyl ester, tert-hexyl peroxydecanoate, tert-butyl pervalvalate, 1,1-, 3,3-tetramethylbutyl peroxy 2-ethylhexanoate, 2,5-di Methyl-2,5-bis (2-ethylhexylperoxy) hexane, 2-ethylhexanoate 1-cyclohexyl-1-methylethyl peroxide, 2-ethyl peroxide Tert-hexyl hexanoate, tert-butyl peroxy-2-ethylhexanoate, tert-butyl peroxyisobutyrate, 1,1-bis (third butylperoxy) cyclohexane, Isopropyl peroxy monohexyl carbonate, tert-butyl peroxy-3,5,5-trimethylhexanoate, tert-butyl peroxylaurate, 2,5-dimethyl-2, 5-Di (m-toluenylperoxy) hexane, third butyl peroxy isopropyl monocarbonate, third butyl peroxy-2-ethylhexyl monocarbonate, third peroxybenzoic acid Hexyl ester, tert-butyl peroxyacetate, and the like. As the hardener that generates free radicals by heating other than the peroxide ester, for example, a compound described in International Publication No. 2009/063827 can be suitably used. These can be used alone or in combination of two or more.

該些硬化劑可單獨使用或者將兩種以上混合使用,進而亦可將分解促進劑、分解抑制劑等混合使用。另外,亦可藉由聚胺基甲酸酯系或聚酯系的高分子物質等被覆該些硬化劑而進行微膠囊化。微膠囊化的硬化劑可延長使用壽命,故較佳。These hardening agents may be used alone or as a mixture of two or more kinds, and further, a decomposition accelerator, a decomposition inhibitor, or the like may be used in combination. In addition, these hardeners may be coated with a polyurethane-based or polyester-based polymer material to perform microencapsulation. Microencapsulated hardeners are preferred because they prolong life.

本實施形態的電路連接材料中,視需要亦可添加膜形成材來使用。所謂膜形成材,為如下者:於將液狀物加以固體化並使構成組成物成為膜形狀的情況下,容易進行通常狀態(常溫常壓)下的膜的處理,並將不容易裂開、破碎或黏住的機械特性等賦予至膜。作為膜形成材,可列舉:苯氧樹脂、聚乙烯基縮甲醛樹脂、聚苯乙烯樹脂、聚乙烯基縮丁醛樹脂、聚酯樹脂、聚醯胺樹脂、二甲苯樹脂、聚胺基甲酸酯樹脂等。該些中,就接著性、相容性、耐熱性及機械強度優異而言,較佳為苯氧樹脂。In the circuit connection material of this embodiment, a film-forming material may be added and used if necessary. The so-called film-forming material is such that when a liquid substance is solidified and the constituent composition is formed into a film shape, it is easy to handle the film in a normal state (normal temperature and pressure), and it is not easy to crack. , Mechanical properties such as crushing or sticking are imparted to the film. Examples of the film forming material include phenoxy resin, polyvinyl formal resin, polystyrene resin, polyvinyl butyral resin, polyester resin, polyamide resin, xylene resin, and polyurethane. Ester resin, etc. Among these, a phenoxy resin is preferable since it is excellent in adhesiveness, compatibility, heat resistance, and mechanical strength.

苯氧樹脂為藉由使2官能酚類與表鹵醇反應至發生高分子化為止、或者使2官能環氧樹脂與2官能酚類加成聚合而獲得的樹脂。苯氧樹脂例如可藉由使1莫耳2官能酚類與0.985莫耳~1.015莫耳表鹵醇於鹼金屬氫氧化物等觸媒的存在下,於非反應性溶媒中、在40℃~120℃的溫度下進行反應而獲得。另外,作為苯氧樹脂,就樹脂的機械特性及熱特性的觀點而言,尤佳為將2官能性環氧樹脂與2官能性酚類的調配當量比設為環氧基/酚性羥基=1/0.9~1/1.1,於鹼金屬化合物、有機磷系化合物、環狀胺系化合物等觸媒的存在下,在沸點為120℃以上的醯胺系、醚系、酮系、內酯系、醇系等有機溶劑中,在反應固體成分為50質量%以下的條件下加熱至50℃~200℃進行加成聚合反應而獲得者。苯氧樹脂亦可單獨使用或者將兩種以上混合使用。The phenoxy resin is a resin obtained by reacting a bifunctional phenol with an epihalohydrin until polymerization occurs, or by addition-polymerizing a bifunctional epoxy resin with a bifunctional phenol. The phenoxy resin can be obtained by, for example, mixing 1 mol bifunctional phenols and 0.985 mol to 1.015 mol epihalohydrin in the presence of a catalyst such as an alkali metal hydroxide, in a non-reactive solvent, at It was obtained by performing a reaction at a temperature of 120 ° C. In addition, as the phenoxy resin, from the viewpoint of the mechanical properties and the thermal properties of the resin, it is particularly preferable that the blending equivalent ratio of the bifunctional epoxy resin and the bifunctional phenols is epoxy group / phenolic hydroxyl group = 1 / 0.9 ~ 1 / 1.1, in the presence of catalysts such as alkali metal compounds, organophosphorus compounds, cyclic amine compounds, etc., amines, ethers, ketones, lactones with a boiling point of 120 ° C or higher In an organic solvent such as alcohol or alcohol, it is obtained by heating to 50 ° C. to 200 ° C. under a condition that the reaction solid content is 50% by mass or less. The phenoxy resin may be used alone or as a mixture of two or more.

作為所述2官能環氧樹脂,可列舉:雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚AD型環氧樹脂、雙酚S型環氧樹脂、聯苯二縮水甘油醚、甲基取代聯苯二縮水甘油醚等。2官能酚類是具有2個酚性羥基的化合物。作為2官能酚類,例如可列舉:對苯二酚類、雙酚A、雙酚F、雙酚AD、雙酚S、雙酚茀、甲基取代雙酚茀、二羥基聯苯、甲基取代二羥基聯苯等雙酚類等。苯氧樹脂亦可經自由基聚合性的官能基、或其他反應性化合物改質(例如環氧改質)。Examples of the bifunctional epoxy resin include bisphenol A epoxy resin, bisphenol F epoxy resin, bisphenol AD epoxy resin, bisphenol S epoxy resin, and biphenyl diglycidyl ether. , Methyl substituted biphenyl diglycidyl ether and the like. Bifunctional phenols are compounds having two phenolic hydroxyl groups. Examples of bifunctional phenols include hydroquinones, bisphenol A, bisphenol F, bisphenol AD, bisphenol S, bisphenol fluorene, methyl-substituted bisphenol fluorene, dihydroxybiphenyl, methyl Substituted bisphenols such as dihydroxybiphenyl. The phenoxy resin can also be modified by radical polymerizable functional groups or other reactive compounds (such as epoxy modification).

當將電路連接材料的總質量設為100質量份時,膜形成材的調配量較佳為10質量份~90質量份,更佳為20質量份~60質量份。When the total mass of the circuit connection material is 100 parts by mass, the blending amount of the film-forming material is preferably from 10 to 90 parts by mass, and more preferably from 20 to 60 parts by mass.

本實施形態的電路連接材料亦可進而含有以丙烯酸、丙烯酸酯、甲基丙烯酸酯及丙烯腈中的至少一者為單體成分的聚合物或共聚物。此處,就應力緩和優異而言,電路連接材料較佳為併用而包含如下共聚物系丙烯酸橡膠等,所述共聚物系丙烯酸橡膠包含含有縮水甘油醚基的丙烯酸縮水甘油酯及/或甲基丙烯酸縮水甘油酯。就提高接著劑組成物的凝聚力的方面而言,該些丙烯酸橡膠的重量平均分子量較佳為20萬以上。 本實施形態的電路連接材料亦可進而含有橡膠微粒子、填充劑、軟化劑、促進劑、抗老化劑、著色劑、阻燃化劑、觸變劑、偶合劑、酚樹脂、三聚氰胺樹脂、異氰酸酯類等。The circuit connection material according to this embodiment may further contain a polymer or copolymer containing at least one of acrylic acid, acrylate, methacrylate, and acrylonitrile as a monomer component. Here, in terms of excellent stress relaxation, the circuit connecting material is preferably used in combination and includes a copolymer acrylic rubber containing glycidyl acrylate and / or a methyl group containing a glycidyl ether group. Glycidyl acrylate. In terms of improving the cohesiveness of the adhesive composition, the weight average molecular weight of these acrylic rubbers is preferably 200,000 or more. The circuit connection material of this embodiment may further contain rubber particles, fillers, softeners, accelerators, anti-aging agents, colorants, flame retardants, thixotropic agents, coupling agents, phenol resins, melamine resins, and isocyanates. Wait.

橡膠微粒子較佳為如下粒子:其平均粒徑為所調配的導電粒子的平均粒徑的2倍以下、且常溫(25℃)下的儲存彈性係數為導電粒子及接著劑組成物的室溫下的儲存彈性係數數的1/2以下。尤其於橡膠微粒子的材質為矽酮、丙烯酸系乳液(acrylic emulsion)、苯乙烯-丁二烯橡膠(Styrene Butadiene Rubber,SBR)、丁腈橡膠(Nitrile-Butadiene Rubber,NBR)或聚丁二烯橡膠的情況下,適宜單獨使用或將兩種以上混合使用。三維交聯的該些橡膠微粒子的耐溶劑性優異,容易分散於接著劑組成物中。The rubber fine particles are preferably particles having an average particle diameter of less than twice the average particle diameter of the conductive particles to be blended, and a storage elastic coefficient at room temperature (25 ° C) of room temperature of the conductive particles and the adhesive composition at room temperature. The storage elasticity coefficient is less than 1/2. In particular, the material of the rubber particles is silicone, acrylic emulsion, Styrene Butadiene Rubber (SBR), Nitrile-Butadiene Rubber (NBR), or polybutadiene rubber. In the case of a mixture, it is suitable to use it alone or as a mixture of two or more kinds. These three-dimensionally crosslinked rubber fine particles are excellent in solvent resistance and are easily dispersed in an adhesive composition.

填充劑可使電路電極間的電氣特性的連接可靠性等提升。作為填充劑,例如可適宜使用其平均粒徑為導電粒子的平均粒徑的1/2以下者。另外,於併用不具有導電性的粒子的情況下,只要為不具有導電性的粒子的平均粒徑以下者,則可使用。填充劑的調配量相對於接著劑組成物100質量份,較佳為5質量份~60質量份。藉由使調配量為60質量份以下,有可更充分地獲得連接可靠性的提升效果的傾向,另一方面,藉由為5質量份以上,有可充分地獲得填充劑的添加效果的傾向。The filler can improve connection reliability of electrical characteristics between circuit electrodes. As the filler, for example, one whose average particle diameter is 1/2 or less of the average particle diameter of the conductive particles can be suitably used. In addition, in a case where particles having no conductivity are used in combination, as long as they are equal to or smaller than the average particle diameter of the particles having no conductivity, they can be used. The blending amount of the filler is preferably 5 to 60 parts by mass based on 100 parts by mass of the adhesive composition. When the blending amount is 60 parts by mass or less, there is a tendency that the effect of improving the reliability of the connection can be more fully obtained. On the other hand, when it is 5 parts by mass or more, the additive effect of the filler tends to be sufficiently obtained. .

作為偶合劑,含有胺基、乙烯基、丙烯醯基、環氧基或異氰酸酯基的化合物由於接著性提升,故較佳。As the coupling agent, a compound containing an amine group, a vinyl group, an acrylic fluorenyl group, an epoxy group, or an isocyanate group is preferred because the adhesion is improved.

電路連接材料為於連接時進行熔融流動而獲得相對向的電路電極的連接之後、進行硬化並保持連接的材料,電路連接材料的流動性是重要因素。作為表示所述狀況的指標,例如可列舉如下者。即,於將厚度35 μm的5 mm×5 mm的電路連接材料夾持於厚度0.7 mm的15 mm×15 mm的兩片玻璃板之間並於170℃、2 MPa、10秒的條件下進行加熱加壓的情況下,使用加熱加壓前的電路連接材料的主面的面積(A)與加熱加壓後的主面的面積(B)所表示的流動性(B)/(A)的值較佳為1.3~3.0,更佳為1.5~2.5。若為1.3以上,則有流動性適宜且容易獲得良好連接的傾向,若為3.0以下,則有難以產生氣泡且可靠性更優異的傾向。The circuit connection material is a material that is melt-flowed at the time of connection to obtain the connection of the opposite circuit electrodes, and then is hardened to maintain the connection. The fluidity of the circuit connection material is an important factor. As an index which shows the said situation, the following is mentioned, for example. That is, a 5 mm × 5 mm circuit connection material having a thickness of 35 μm was sandwiched between two glass plates of 15 mm × 15 mm having a thickness of 0.7 mm, and the conditions were performed at 170 ° C., 2 MPa, and 10 seconds. In the case of heat and pressure, the fluidity (B) / (A) expressed by the area (A) of the main surface of the circuit connection material before heat and pressure and the area (B) of the main surface after heat and pressure are used. The value is preferably 1.3 to 3.0, and more preferably 1.5 to 2.5. If it is 1.3 or more, there is a tendency that the fluidity is appropriate and a good connection is easy to obtain, and if it is 3.0 or less, bubbles are less likely to occur and the reliability is more excellent.

電路連接材料硬化後的40℃下的彈性係數較佳為100 MPa~3000 MPa,更佳為500 MPa~2000 MPa。硬化後的電路連接材料的彈性係數例如可使用動態黏彈性測定裝置(動態黏彈性分析儀(Dynamic Viscoelastic Analyzer,DVE)、動態機械分析儀(Dynamic Mechanical Analyzer,DMA)等)進行測定。The elastic coefficient at 40 ° C. of the circuit connection material after curing is preferably 100 MPa to 3000 MPa, and more preferably 500 MPa to 2000 MPa. The elastic coefficient of the hardened circuit connection material can be measured using, for example, a dynamic viscoelasticity measuring device (Dynamic Viscoelastic Analyzer (DVE), Dynamic Mechanical Analyzer (DMA), etc.).

本實施形態的電路連接材料可適宜地用於玻璃上晶片連接(Chip on Glass,COG)、基板上撓性基板(Flex on Board,FOB)連接、玻璃上撓性基板(Flex on Glass,FOG)連接、撓性基板上撓性基板(Flex on Flex,FOF)連接、聚合物基板上撓性基板(Flex on Polymer,FOP)連接、聚合物基板上晶片(Chip on Polymer,COP)連接、撓性基板上晶片(Chip on Flex,COF)連接等。The circuit connection material of this embodiment can be suitably used for chip on glass (COG) connection, flexible on board (FOB) connection, and flexible on glass (FOG) connection. Connection, Flex on Flex (FOF) connection, Flex on Polymer (FOP) connection on polymer substrate, Chip on Polymer (COP) connection on polymer substrate, flexibility Chip on Flex (COF) connection, etc.

所謂COG連接,例如為將IC與有機EL面板或液晶顯示屏(liquid crystal display,LCD)面板連接的方式,是指形成於IC的電路電極與形成於構成有機EL面板或LCD面板的玻璃基板上的電路電極的連接。 所謂FOB連接,例如是指以捲帶式封裝(Tape Carrier Package,TCP)、COF及FPC為代表的、形成於撓性基板上的電路電極與形成於印刷配線板上的電路電極的連接。所謂FOG連接,例如是指以TCP、COF及FPC為代表的、形成於撓性基板上的電路電極與形成於構成有機EL面板或LCD面板的玻璃基板上的電路電極的連接。所謂FOF連接,例如是指以TCP、COF及FPC為代表的、形成於撓性基板上的電路電極與形成於撓性基板上的電路電極的連接。所謂FOP連接,是指形成於撓性基板上的電路電極與形成於構成有機EL面板或LCD面板的聚合物基板上的電路電極的連接。所謂COP連接,是指形成於IC的電路電極與形成於塑膠基板上的電路電極的連接。所謂COF連接,是指形成於IC的電路電極與形成於撓性基板上的電路電極的連接。The so-called COG connection is, for example, a method of connecting an IC to an organic EL panel or a liquid crystal display (LCD) panel, which refers to a circuit electrode formed on the IC and a glass substrate forming the organic EL panel or LCD panel. Connection of circuit electrodes. The FOB connection refers to, for example, a connection between a circuit electrode formed on a flexible substrate and a circuit electrode formed on a printed wiring board represented by a tape carrier package (TCP), COF, and FPC. The FOG connection refers to a connection between a circuit electrode formed on a flexible substrate and a circuit electrode formed on a glass substrate constituting an organic EL panel or an LCD panel, such as TCP, COF, and FPC. The FOF connection refers to a connection between a circuit electrode formed on a flexible substrate and a circuit electrode formed on a flexible substrate, such as TCP, COF, and FPC. The FOP connection refers to a connection between a circuit electrode formed on a flexible substrate and a circuit electrode formed on a polymer substrate constituting an organic EL panel or an LCD panel. The COP connection refers to a connection between a circuit electrode formed on an IC and a circuit electrode formed on a plastic substrate. The COF connection refers to a connection between a circuit electrode formed on an IC and a circuit electrode formed on a flexible substrate.

<連接結構體> 本實施形態的電路連接結構體包含:具有第一電路電極的第一電路構件、具有第二電路電極的第二電路構件、以及介置於第一電路構件與第二電路構件之間的包含所述電路連接材料的硬化物的連接部。本實施形態中,作為電路電極的材料,可使用Ti、Al、Mo、Co、Cu、Cr、Sn、Zn、Ga、In、Ni、Au、Ag、V、Sb、Bi、Re、Ta、Nb、W等。就實現連接電阻與價格的平衡的觀點而言,電路電極的厚度較佳為100 nm~5000 nm,進而佳為100 nm~2500 nm。另外,亦可將下限設為500 nm。<Connection Structure> The circuit connection structure of this embodiment includes a first circuit member having a first circuit electrode, a second circuit member having a second circuit electrode, and a first circuit member and a second circuit member interposed therebetween. The connection part between the hardened | cured material containing the said circuit connection material. In this embodiment, as the material of the circuit electrode, Ti, Al, Mo, Co, Cu, Cr, Sn, Zn, Ga, In, Ni, Au, Ag, V, Sb, Bi, Re, Ta, Nb can be used. , W, etc. From the viewpoint of achieving a balance between connection resistance and price, the thickness of the circuit electrode is preferably 100 nm to 5000 nm, and more preferably 100 nm to 2500 nm. In addition, the lower limit may be set to 500 nm.

本實施形態的電路連接結構體可藉由如下方式製作:將具有第一電路電極的第一電路構件與具有第二電路電極的第二電路構件以第一電路電極與第二電路電極對向的方式配置,使電路連接材料介置於對向配置的第一電路電極與第二電路電極之間,並進行加熱加壓,從而使第一電路電極與第二電路電極電性連接。如此般,本實施形態的電路連接材料作為電器電路相互接著用的材料而有用。The circuit connection structure of this embodiment can be produced by a method in which a first circuit member having a first circuit electrode and a second circuit member having a second circuit electrode face each other with the first circuit electrode facing the second circuit electrode. It is configured in such a manner that the circuit connection material is interposed between the first circuit electrode and the second circuit electrode disposed oppositely, and is heated and pressurized, so that the first circuit electrode and the second circuit electrode are electrically connected. As such, the circuit connection material of this embodiment is useful as a material for bonding electrical circuits to each other.

更具體而言,作為電路構件,例如可列舉:半導體晶片、電阻器晶片、電容器晶片等晶片零件;印刷基板等基板等。於該些電路構件中通常設置有多個(視情況亦可為單個)所述電路電極。將該些電路電極的至少一部分對向配置,並使電路連接材料介置於對向配置的電路電極間,對電路構件的至少一組進行加熱加壓,藉此將對向配置的電路電極彼此電性連接。此時,對向配置的電路電極彼此經由包含於電路連接材料中的導電粒子而電性連接,另一方面,保持鄰接的電路電極彼此的絕緣。如此般,本實施形態的電路連接材料表示各向異性導電性。More specifically, examples of the circuit member include wafer components such as a semiconductor wafer, a resistor wafer, and a capacitor wafer; and substrates such as a printed circuit board. A plurality (or a single case) of the circuit electrodes are usually provided in the circuit components. At least a part of the circuit electrodes are arranged facing each other, and the circuit connection material is interposed between the circuit electrodes arranged facing each other, and at least one set of circuit members is heated and pressurized, thereby the opposedly arranged circuit electrodes are mutually opposed. Electrical connection. At this time, the circuit electrodes arranged opposite to each other are electrically connected via the conductive particles included in the circuit connection material, and on the other hand, adjacent circuit electrodes are kept insulated from each other. As such, the circuit connection material of this embodiment shows anisotropic conductivity.

一面參照圖3(a)~圖3(c),一面對電路連接結構體的製造方法的一實施形態進行說明。圖3(a)是將電路構件彼此連接前的步驟剖面圖,圖3(b)是將電路構件彼此連接時的步驟剖面圖,圖3(c)是將電路構件彼此連接後的步驟剖面圖。3 (a) to 3 (c), an embodiment of a method of manufacturing a circuit connection structure will be described. FIG. 3 (a) is a cross-sectional view of a step before connecting circuit components to each other, FIG. 3 (b) is a cross-sectional view of a step when connecting circuit components to each other, and FIG. 3 (c) is a cross-sectional view of a step after connecting circuit components to each other .

首先,如圖3(a)所示般,準備於有機EL面板21上設置有電路電極21a及電路基板21b的電路構件20、以及於基板31上設置有電路電極31a的電路構件30。然後,於電路電極21a上載置成形為膜狀的電路連接材料5。First, as shown in FIG. 3 (a), a circuit member 20 provided with a circuit electrode 21 a and a circuit substrate 21 b on the organic EL panel 21, and a circuit member 30 provided with a circuit electrode 31 a on the substrate 31 are prepared. Then, the circuit connection material 5 formed into a film shape is placed on the circuit electrode 21a.

繼而,如圖3(b)所示般,將設置有電路電極31a的基板31一面以電路電極21a與電路電極31a相互對向的方式對位,一面載置於電路連接材料5上,使電路連接材料5介置於電路電極21a與電路電極31a之間。再者,電路電極21a、電路電極31a具有沿縱深方向並排有多個電極的結構(未圖示)。電路連接材料5由於為膜狀,故容易進行處理。因此,可容易地使電路連接材料5介置於電路電極21a與電路電極31a之間,可容易地進行電路構件20與電路構件30的連接操作。Next, as shown in FIG. 3 (b), the substrate 31 on which the circuit electrode 31a is provided is aligned on the circuit electrode 21a and the circuit electrode 31a so as to face each other, and is placed on the circuit connection material 5 to make the circuit The connection material 5 is interposed between the circuit electrode 21a and the circuit electrode 31a. In addition, the circuit electrode 21a and the circuit electrode 31a have a structure (not shown) in which a plurality of electrodes are arranged side by side in the depth direction. Since the circuit connection material 5 has a film shape, it is easy to handle. Therefore, the circuit connection material 5 can be easily interposed between the circuit electrode 21a and the circuit electrode 31a, and the connection operation of the circuit member 20 and the circuit member 30 can be easily performed.

繼而,一面加熱一面經由有機EL面板21與基板31對電路連接材料5沿圖3(b)的箭頭A的方向加壓而進行硬化處理。藉此,獲得如圖3(c)所示般的電路構件20、電路構件30彼此經由電路連接材料的硬化物5a而連接的電路連接結構體50。作為硬化處理的方法,可根據所使用的接著劑組成物而採用加熱及光照射中的一者或兩者。 [實施例]Then, the circuit connection material 5 is pressurized in the direction of arrow A in FIG. 3 (b) through the organic EL panel 21 and the substrate 31 while being heated while being hardened. Thereby, as shown in FIG.3 (c), the circuit connection structure 50 in which the circuit member 20 and the circuit member 30 were connected via the hardened | cured material 5a of the circuit connection material was obtained. As a method of the hardening treatment, one or both of heating and light irradiation may be adopted depending on the adhesive composition to be used. [Example]

以下,列舉實施例來對本揭示進一步進行具體說明。但本發明並不限定於該些實施例。Hereinafter, the present disclosure will be specifically described with examples. However, the present invention is not limited to these examples.

(1)導電粒子的準備 準備以下表1所示的11種導電粒子A~導電粒子K。該些導電粒子均為包含含有塑膠粒子的核、以及以將該核粒子被覆的金屬層(鎳層)為殼的核殼粒子。鎳的導電率為14.5×106 S/m。導電粒子A~導電粒子K中,導電粒子A~導電粒子E及導電粒子H、導電粒子J滿足第一條件及第二條件兩者。(1) Preparation of conductive particles Eleven conductive particles A to K shown in Table 1 below were prepared. These conductive particles are core-shell particles including a core containing plastic particles and a metal layer (nickel layer) covered with the core particles as a shell. The electrical conductivity of nickel is 14.5 × 10 6 S / m. Among conductive particles A to K, conductive particles A to E, conductive particles H, and conductive particles J satisfy both the first condition and the second condition.

[表1] [Table 1]

<實施例1> (2)各向異性導電性膜的製作 (苯氧樹脂溶液的製備) 將50 g苯氧樹脂(製品名:PKHC,聯合碳化物(Union Carbide)股份有限公司製造,重量平均分子量5000)溶解於甲苯/乙酸乙酯=50/50(質量比)的混合溶液中而製成固體成分40質量%的苯氧樹脂溶液。<Example 1> (2) Production of anisotropic conductive film (preparation of phenoxy resin solution) 50 g of phenoxy resin (product name: PKHC, manufactured by Union Carbide Co., Ltd.) was weight averaged. Molecular weight 5000) was dissolved in a mixed solution of toluene / ethyl acetate = 50/50 (mass ratio) to prepare a phenoxy resin solution having a solid content of 40% by mass.

(丙烯酸胺基甲酸酯的合成) 向安裝有溫度計、攪拌機、惰性氣體導入口、及回流冷卻器的2 L(升)的四口燒瓶中添加聚碳酸酯二醇(奧德里奇(Aldrich)公司製造,數量平均分子量Mn=2000)4000質量份、丙烯酸2-羥基乙酯238質量份、對苯二酚單甲醚0.49質量份、及錫系觸媒4.9質量份而製備反應液。對於加熱至70℃的反應液,花費3小時均勻地滴加異佛爾酮二異氰酸酯(isophorone diisocyanate,IPDI)666質量份而使其反應。滴加完成後,繼續進行15小時的反應,將NCO%(NCO含量)成為0.2質量%以下的時間點視為反應結束,獲得丙烯酸胺基甲酸酯。NCO%是藉由電位差自動滴定裝置(商品名:AT-510,京都電子工業股份有限公司製造)來確認。凝膠滲透層析法(Gel Permeation Chromatography,GPC)分析的結果是丙烯酸胺基甲酸酯的重量平均分子量為8500(標準聚苯乙烯換算值)。將GPC的測定條件示於表2中。(Synthesis of Acrylic Urethane) To a 2 L (liter) four-necked flask equipped with a thermometer, a stirrer, an inert gas inlet, and a reflux cooler was added polycarbonate diol (Aldrich) The reaction solution was prepared by a company with a number average molecular weight Mn = 2000) of 4000 parts by mass, 238 parts by mass of 2-hydroxyethyl acrylate, 0.49 parts by mass of hydroquinone monomethyl ether, and 4.9 parts by mass of a tin-based catalyst. For the reaction solution heated to 70 ° C., 666 parts by mass of isophorone diisocyanate (IPDI) was added dropwise uniformly over 3 hours to cause a reaction. After completion of the dropwise addition, the reaction was continued for 15 hours, and the time when the NCO% (NCO content) became 0.2% by mass or less was regarded as the end of the reaction to obtain an acrylic urethane. NCO% was confirmed with a potential difference automatic titration device (trade name: AT-510, manufactured by Kyoto Electronics Industry Co., Ltd.). As a result of Gel Permeation Chromatography (GPC) analysis, the weight average molecular weight of the acrylic urethane was 8,500 (standard polystyrene conversion value). Table 2 shows the measurement conditions of GPC.

[表2] [Table 2]

(接著劑組成物含有液的製備) 將自所述苯氧樹脂溶液中以包含50 g固體成分的方式秤取的苯氧樹脂溶液、所述丙烯酸胺基甲酸酯30 g、異氰脲酸酯型丙烯酸酯(製品名:M-215,東亞合成股份有限公司製造)15 g、磷酸酯型丙烯酸酯1 g、與作為游離自由基產生劑的過氧化苯甲醯(製品名:奈珀(NYPER)BMT-K40,日油股份有限公司製造)4 g混合而製備接著劑組成物含有液。(Preparation of Adhesive Composition Containing Liquid) The phenoxy resin solution weighed out from the phenoxy resin solution so as to contain 50 g of solid content, the acrylic urethane 30 g, and isocyanuric acid 15 g of ester acrylate (product name: M-215, manufactured by Toa Synthesis Co., Ltd.), 1 g of phosphate ester acrylate, and benzamidine peroxide as a free radical generator (product name: Naiper ( NYPER) BMT-K40 (manufactured by Nippon Oil Co., Ltd.) 4 g were mixed to prepare an adhesive composition-containing liquid.

(各向異性導電性膜的製作) 相對於所述接著劑組成物含有液100質量份,使5質量份的導電粒子A分散而製備電路連接材料含有液。使用塗敷裝置將該電路連接材料含有液塗佈於對單面進行了表面處理的厚度50 μm的聚對苯二甲酸乙二酯(Polyethylene Terephthalate,PET)膜上,之後,於70℃下進行3分鐘熱風乾燥。藉此,於PET膜上獲得厚度為20 μm的各向異性導電性膜。當將該各向異性導電性膜的總質量設為100體積份時,接著劑成分及導電粒子的含量分別為97體積份及3體積份。(Production of Anisotropic Conductive Film) With respect to 100 parts by mass of the adhesive composition-containing liquid, 5 parts by mass of the conductive particles A were dispersed to prepare a circuit-connecting material-containing liquid. This circuit connection material-containing liquid was applied to a 50 μm-thick polyethylene terephthalate (PET) film having a surface treated on one side using a coating device, and then performed at 70 ° C. 3 minutes hot air drying. Thereby, an anisotropic conductive film having a thickness of 20 μm was obtained on the PET film. When the total mass of the anisotropic conductive film is 100 parts by volume, the contents of the adhesive component and the conductive particles are 97 parts by volume and 3 parts by volume, respectively.

(3)連接結構體的製作(電極最表面:鈦) 將帶PET膜的各向異性導電性膜剪裁成規定的尺寸(寬度1.5 mm×長度3 cm)。將形成有各向異性導電性膜的面(接著面)轉印至自最表面起依序塗佈有鈦(膜厚50 nm)及鋁(膜厚250 nm)的玻璃基板(厚度0.7 mm)上。轉印的條件設為於70℃下以1 MPa進行2秒鐘。將PET膜剝離之後,將具有600條間距50 μm、厚度8 μm的鍍錫銅電路的撓性電路板(FPC)暫時固定於各向異性導電性膜上。暫時固定的條件設為於24℃下以0.5 MPa進行1秒鐘。繼而,將其設置於正式壓接裝置中,將厚度200 μm的矽酮橡膠片作為緩衝材,自FPC側藉由加熱工具(heat tool)於以170℃、3 MPa進行6秒鐘的條件下進行加熱加壓,遍及寬度1.5 mm進行連接。藉此,獲得連接結構體。(3) Fabrication of connection structure (electrode outermost surface: titanium) The anisotropic conductive film with a PET film was cut to a predetermined size (width 1.5 mm × length 3 cm). The surface (adhesive surface) on which the anisotropic conductive film was formed was transferred to a glass substrate (thickness 0.7 mm) coated with titanium (film thickness 50 nm) and aluminum (film thickness 250 nm) in this order from the outermost surface. on. The transfer conditions were set at 70 ° C. and 1 MPa for 2 seconds. After the PET film was peeled off, a flexible circuit board (FPC) having 600 tin-plated copper circuits with a pitch of 50 μm and a thickness of 8 μm was temporarily fixed on the anisotropic conductive film. The temporarily fixed conditions were set at 24 ° C. and 0.5 MPa for 1 second. Next, it was installed in a formal crimping device, and a silicone rubber sheet having a thickness of 200 μm was used as a buffer material, and the condition was performed at 170 ° C. and 3 MPa for 6 seconds from a FPC side using a heat tool. Heated and pressurized and connected over a width of 1.5 mm. Thereby, a connection structure is obtained.

(4)連接結構體的製作(電極最表面:ITO) 代替自最表面起依序塗佈有鈦及鋁的所述玻璃基板而使用最表面塗佈有ITO(膜厚100 nm)的玻璃基板,除此以外,以與所述同樣的方式獲得連接結構體。(4) Fabrication of connection structure (electrode top surface: ITO) Instead of the glass substrate coated with titanium and aluminum in order from the top surface, a glass substrate coated with ITO (thickness of 100 nm) was used. Except for this, a connection structure was obtained in the same manner as described above.

(5)連接結構體的製作(電極最表面:IZO) 代替自最表面起依序塗佈有鈦及鋁的所述玻璃基板而使用自最表面起依序塗佈有IZO(膜厚100 nm)、Cr(膜厚50 nm)及鋁(膜厚200 nm)的玻璃基板,除此以外,以與所述同樣的方式獲得連接結構體。(5) Fabrication of connection structure (electrode outermost surface: IZO) Instead of the glass substrate sequentially coated with titanium and aluminum from the outermost surface, IZO (film thickness 100 nm) was applied sequentially from the outermost surface. ), Cr (film thickness: 50 nm), and aluminum (film thickness: 200 nm), except for a glass substrate, a connection structure was obtained in the same manner as described above.

(6)連接電阻的測定 以如下方式測定所獲得的所述兩種連接結構體的連接電阻。藉由萬用電表(multimeter)(裝置名:TR6845,愛德萬(Advantest)股份有限公司製造)來測定包含連接結構體的連接部的FPC的鄰接電路間的電阻值。再者,測定鄰接電路間的40點電阻並求出平均值,將其作為連接電阻。於表3中示出結果。(6) Measurement of connection resistance The connection resistance of the two types of connection structures obtained was measured as follows. A multimeter (device name: TR6845, manufactured by Advantest Co., Ltd.) was used to measure the resistance value between adjacent circuits of the FPC including the connection portion of the connection structure. Furthermore, the 40-point resistance between adjacent circuits was measured and the average value was calculated, and this was made into connection resistance. The results are shown in Table 3.

<實施例2~實施例5及比較例1、比較例2> 代替導電粒子A而分別使用導電粒子B~導電粒子K,除此以外,以與實施例1同樣的方式分別製作三種連接結構體,並測定該些的連接電阻。於表3中示出結果。<Examples 2 to 5 and Comparative Examples 1 and 2> In the same manner as in Example 1, except that conductive particles B to K were used instead of conductive particles A, three kinds of connection structures were produced. And measure these connection resistances. The results are shown in Table 3.

[表3] [產業上的可利用性][table 3] [Industrial availability]

根據本揭示,可提供一種相對於所應連接的電路構件所具有的電路電極而選別通用性充分高的導電粒子的方法。另外,根據本揭示,可提供一種導電粒子、使用其的電路連接材料、以及連接結構體及其製造方法。According to the present disclosure, it is possible to provide a method of selecting conductive particles having sufficiently high versatility with respect to a circuit electrode included in a circuit member to be connected. In addition, according to the present disclosure, it is possible to provide a conductive particle, a circuit connection material using the same, a connection structure, and a method of manufacturing the same.

1、1a、1b、2、2a、2b‧‧‧導電粒子1, 1a, 1b, 2, 2a, 2b ‧‧‧ conductive particles

3、4、20、30‧‧‧電路構件3, 4, 20, 30‧‧‧ circuit components

3a、4a、21a、31a‧‧‧電路電極3a, 4a, 21a, 31a ‧‧‧ circuit electrodes

5‧‧‧電路連接材料5‧‧‧Circuit connection materials

5a‧‧‧電路連接材料的硬化物5a‧‧‧hardened material of circuit connection material

10‧‧‧連接結構體10‧‧‧ connection structure

50‧‧‧電路連接結構體50‧‧‧Circuit connection structure

21‧‧‧有機EL面板21‧‧‧Organic EL Panel

21b‧‧‧電路基板21b‧‧‧circuit board

31‧‧‧基板31‧‧‧ substrate

A‧‧‧箭頭A‧‧‧arrow

圖1(a)是將使用藉由本揭示的方法選別的導電粒子所製造的連接結構體的連接部放大顯示的示意剖面圖,圖1(b)是將使用不滿足第一條件及第二條件中的任一者的導電粒子所製造的連接結構體的連接部放大顯示的示意剖面圖。 圖2是表示體積固有電阻的測定結果的一例的圖表。 圖3(a)~圖3(c)是示意性地表示連接結構體的製造方法的一例的剖面圖。FIG. 1 (a) is a schematic cross-sectional view showing an enlarged connection portion of a connection structure manufactured using conductive particles selected by the method disclosed in the present disclosure, and FIG. 1 (b) shows that the first condition and the second condition are not satisfied when the application is performed The schematic cross-sectional view of the connection part of the connection structure manufactured by the conductive particle of any one is enlarged. FIG. 2 is a graph showing an example of a measurement result of a volume specific resistance. 3 (a) to 3 (c) are cross-sectional views schematically showing an example of a method for manufacturing a connection structure.

Claims (13)

一種導電粒子的選別方法,其為選別導電粒子的方法,包括: 判定構成導電粒子的最外層的金屬是否滿足以下第一條件的步驟、以及 判定所述導電粒子是否滿足以下第二條件的步驟,且 將滿足所述第一條件及所述第二條件兩者的導電粒子判定為良; 第一條件:20℃下的導電率為40×106 S/m以下 第二條件:施加負荷2 kN時的體積固有電阻為15 mΩcm以下。A method for selecting conductive particles, which is a method for selecting conductive particles, comprising: a step of determining whether the metal constituting the outermost layer of the conductive particles satisfies the following first condition, and a step of determining whether the conductive particles meet the following second condition, The conductive particles satisfying both the first condition and the second condition are judged to be good; the first condition: the conductivity at 20 ° C is 40 × 10 6 S / m or less; the second condition: a load of 2 kN The volume specific resistance at this time is 15 mΩcm or less. 一種電路連接材料,其用於對電路構件彼此進行接著並且將各個電路構件所具有的電路電極彼此電性連接,且 包含:藉由光或熱進行硬化的接著劑成分、及 分散於所述接著劑成分中的導電粒子, 所述導電粒子為藉由如申請專利範圍第1項所述的導電粒子的選別方法判定為良的導電粒子。A circuit connecting material is used for adhering circuit members to each other and electrically connecting circuit electrodes of each circuit member to each other, and includes an adhesive component hardened by light or heat, and dispersed in the adhesive. The conductive particles in the agent component are conductive particles determined to be good by the method for selecting conductive particles as described in item 1 of the scope of patent application. 如申請專利範圍第2項所述的電路連接材料,其形成為膜狀。The circuit connection material according to item 2 of the patent application scope is formed into a film. 如申請專利範圍第2項或第3項所述的電路連接材料,其中,所述連接為玻璃上晶片連接、基板上撓性基板連接、玻璃上撓性基板連接、撓性基板上撓性基板連接、聚合物基板上撓性基板連接、聚合物基板上晶片連接或撓性基板上晶片連接。The circuit connection material according to item 2 or item 3 of the scope of patent application, wherein the connection is a wafer-on-glass connection, a flexible substrate connection on a substrate, a flexible substrate connection on a glass, a flexible substrate on a flexible substrate Connection, flexible substrate connection on polymer substrate, wafer connection on polymer substrate or wafer connection on flexible substrate. 一種連接結構體的製造方法,包括:使如申請專利範圍第2項至第4項中任一項所述的電路連接材料介置於對向配置的一對電路構件之間的步驟、以及 藉由加熱及加壓而形成包含所述電路連接材料的硬化物並介置於所述一對電路構件之間、以各個所述電路構件所具有的電路電極彼此電性連接的方式將所述電路構件彼此接著的連接部的步驟。A method for manufacturing a connection structure, comprising: a step of interposing a circuit connection material according to any one of claims 2 to 4 of a patent application range between a pair of circuit members arranged in opposition, and borrowing A hardened body containing the circuit connection material is formed by heating and pressurization, and is interposed between the pair of circuit members, and the circuit is electrically connected to the circuit electrodes of the circuit members. A step of connecting the components to each other. 一種連接結構體,具備:對向配置的一對電路構件;以及 連接部,包含如申請專利範圍第2項至第4項中任一項所述的電路連接材料的硬化物,並介置於所述一對電路構件之間,以各個電路構件所具有的電路電極彼此電性連接的方式將所述電路構件彼此接著。A connection structure including: a pair of circuit members arranged oppositely; and a connection portion including a hardened object of the circuit connection material according to any one of claims 2 to 4 of the patent application scope, and interposed therebetween Between the pair of circuit members, the circuit members are adhered to each other such that the circuit electrodes of the circuit members are electrically connected to each other. 一種導電粒子,具備20℃下的導電率為40×106 S/m以下的金屬層,且 施加負荷2 kN時的體積固有電阻為15 mΩcm以下。A conductive particle having a metal layer having a conductivity of 40 × 10 6 S / m or less at 20 ° C. and a volume specific resistance of 15 mΩcm or less when a load of 2 kN is applied. 如申請專利範圍第7項所述的導電粒子,其中,所述金屬層包含Ni。The conductive particle according to item 7 of the scope of patent application, wherein the metal layer includes Ni. 如申請專利範圍第7項或第8項所述的導電粒子,其進而具備包含樹脂材料的核粒子,且 於所述核粒子表面上形成有所述金屬層。The conductive particle according to item 7 or item 8 of the patent application scope further includes core particles including a resin material, and the metal layer is formed on a surface of the core particle. 如申請專利範圍第7項至第9項中任一項所述的導電粒子,其中,所述金屬層具有突起。The conductive particle according to any one of claims 7 to 9, wherein the metal layer has protrusions. 如申請專利範圍第7項至第10項中任一項所述的導電粒子,其進而具備:配置於所述金屬層的表面的有機膜、有機微粒子或無機微粒子。The conductive particle according to any one of claims 7 to 10 in the scope of the patent application, further comprising: an organic film, an organic fine particle, or an inorganic fine particle arranged on the surface of the metal layer. 如申請專利範圍第7項至第11項中任一項所述的導電粒子,其中,平均粒徑為1 μm~50 μm。The conductive particle according to any one of items 7 to 11 of the scope of patent application, wherein the average particle diameter is 1 μm to 50 μm. 如申請專利範圍第7項至第12項中任一項所述的導電粒子,其中,壓縮20%時的彈性係數為0.1 GPa~15 GPa。The conductive particle according to any one of items 7 to 12 of the scope of application for a patent, wherein the elastic coefficient at a compression of 20% is 0.1 GPa to 15 GPa.
TW107110965A 2017-03-29 2018-03-29 Conductive particle selection method, circuit connection material, connection structure and manufacturing method thereof TWI852907B (en)

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