TW201820967A - Surface mounting apparatus and levelness adjusting method for surface mounting apparatus - Google Patents

Surface mounting apparatus and levelness adjusting method for surface mounting apparatus Download PDF

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Publication number
TW201820967A
TW201820967A TW106121932A TW106121932A TW201820967A TW 201820967 A TW201820967 A TW 201820967A TW 106121932 A TW106121932 A TW 106121932A TW 106121932 A TW106121932 A TW 106121932A TW 201820967 A TW201820967 A TW 201820967A
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back plate
level
rotation
operation portion
adjustment
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TW106121932A
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Chinese (zh)
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TWI661750B (en
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岸本洋平
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山葉發動機股份有限公司
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components

Abstract

A surface mounting apparatus 10 disclosed in the description of the present invention comprises: a back-up plate 51 on which a printed substrate P is placed, the printed substrate having an electronic component E mounted thereon; a height adjusting unit 64 which is provided so as to have a rotatable screw part 69, and which causes the screw part 69 to rotate to thereby adjust the levelness of the back-up plate 51 via a holding member 60; and a head unit 30 for mounting the electronic component E on the printed substrate P. The head unit 30 has a rotary shaft 33 capable of rotating in the same direction as the rotation of the screw part 69. An adjusting nozzle 80 which is capable of fitting with the screw part 69 of the height adjusting unit 64 can be mounted on the distal end of the rotary shaft 33. The adjusting nozzle 80 rotates the screw part 69 to adjust the levelness of the back-up plate 51.

Description

表面安裝機及表面安裝機之水平度調整方法Surface mounting machine and level adjustment method of surface mounting machine

本說明書所揭示之技術係關於一種表面安裝機及表面安裝機之水平度調整方法。The technology disclosed in this specification relates to a surface mounting machine and a method for leveling the surface mounting machine.

例如,作為對定位於基台上之定位部之基板進行作業的電子零件安裝用裝置,已知有日本專利特開2004-235518號公報(下述專利文獻1)中所記載者。該電子零件安裝用裝置係於開始安裝運轉之前,作業人員對設置於基台之四角之水平調整機構進行操作,以基台之上表面成為水平之方式進行調整。 [先行技術文獻] [專利文獻] [專利文獻1] 日本專利特開2004-235518號公報For example, as an electronic component mounting apparatus that operates a substrate positioned on a positioning portion on a base, there is known a device described in Japanese Patent Laid-Open No. 2004-235518 (Patent Document 1 below). Before the electronic component mounting device starts to be installed and operated, an operator operates a level adjustment mechanism provided at four corners of the base table, and adjusts such that the upper surface of the base table becomes horizontal. [Preceding Technical Documents] [Patent Documents] [Patent Documents 1] Japanese Patent Laid-Open No. 2004-235518

[發明所欲解決之問題] 且說,根據上述電子零件安裝用裝置,作業人員藉由人工作業而進行基台之調整,故而產生由作業人員引起之調整之差,並且對作業人員帶來負擔。 於本說明書中,揭示一種消除由作業人員引起之調整之差、並且減輕作業人員之負擔的技術。 [解決問題之技術手段] 本說明書所揭示之技術係一種表面安裝機,其具備:背板,其載置供安裝電子零件之基板;調整構件,其設置為具有能夠旋轉操作之旋轉操作部之狀態,且藉由使上述旋轉操作部旋轉而調整上述背板之水平度;及頭單元,其將上述電子零件安裝於上述基板;上述頭單元具有:旋轉軸,其能夠向與上述旋轉操作部之旋轉方向相同之方向旋轉;及扣合構件,其可裝卸地設置於上述旋轉軸之前端,且能夠扣合於上述調整構件之上述旋轉操作部;藉由使上述旋轉軸旋轉,而利用上述扣合構件使上述旋轉操作部旋轉從而調整上述背板之水平度。 又,本說明書所揭示之技術係一種表面安裝機之水平度調整方法,該表面安裝機具備:背板,其載置供安裝電子零件之基板;調整構件,其設置為具有能夠旋轉操作之旋轉操作部之狀態,且藉由使上述旋轉操作部旋轉而調整上述背板之水平度;及頭單元,其將上述電子零件安裝於上述基板;上述頭單元係於能夠向與上述旋轉操作部之旋轉方向相同之方向旋轉之旋轉軸之前端裝設能夠扣合於上述調整構件之上述旋轉操作部的扣合構件,藉由使上述旋轉軸旋轉,而利用上述扣合構件使上述旋轉操作部旋轉從而調整上述背板之水平度。 根據此種構成之表面安裝機及水平度調整方法,藉由於旋轉軸裝設扣合構件,可伴隨旋轉軸之旋轉而藉由扣合構件使調整構件之旋轉操作部旋轉,故而即便作業人員不操作旋轉操作部,亦可調整背板之水平度。藉此,可抑制產生由作業人員引起之調整之差,並且減輕作業人員進行背板之水平度之調整的負擔。 本說明書所揭示之表面安裝機亦可為以下之構成。 亦可為上述旋轉操作部與上述扣合構件係藉由於上述旋轉操作部之軸心延伸之方向凹凸嵌合而扣合之構成。 根據此種構成,藉由旋轉操作部與扣合構件凹凸嵌合,可利用安裝頭確實地使旋轉操作部旋轉從而調整背板之水平度。 進而,亦可為如下構成:具有控制部,該控制部具有記憶資料之記憶體,上述控制部係於上述背板之水平度超過記憶於上述記憶體之水平度容許值之情形時,藉由使上述旋轉操作部旋轉,而調整上述背板之水平度。 根據此種構成,藉由控制部進行背板之水平度之調整,直至背板之水平度不超過水平度容許值為止。即,由於藉由控制部而自動地進行背板之水平度調整,故而可減輕作業人員之負擔。 亦可為如下構成:於上述旋轉軸設置有供給路徑,該供給路徑供給用以保持或釋放上述電子零件之負壓或正壓,且藉由利用上述背板堵塞上述供給路徑,而測定上述背板之水平度。 根據此種構成,可基於安裝頭之供給路徑藉由背板堵塞而使負壓或正壓之供給壓力變化來測定背板之水平度,並且調整背板之水平度。即,由於可使自水平度之測定至水平度之調整為止之流程全部自動化,故而可進而減輕作業人員之負擔。 亦可為如下構成:上述扣合構件具有插通路徑,該插通路徑係一端與上述供給路徑連通,並且於抵接於上述背板時,另一端由上述背板堵塞。 根據此種構成,由於在扣合構件設置有插通路徑,故而可藉由扣合構件而進行水平度之測定與旋轉操作部之操作該兩種操作。藉此,與另換上水平度測定用之構件與旋轉操作部用之扣合構件而水平地調整背板之情形時相比,可提高作業效率。 [發明之效果] 根據本說明書所揭示之技術,可消除由作業人員引起之調整之差,並且減輕作業人員之負擔。[Problems to be Solved by the Invention] In addition, according to the above-mentioned device for mounting electronic parts, the operator adjusts the abutment by manual operation, which causes a difference in adjustment caused by the operator, and places a burden on the operator. In this specification, a technique is disclosed that eliminates the difference in adjustment caused by the operator and reduces the burden on the operator. [Technical means to solve the problem] The technology disclosed in this specification is a surface mounting machine including: a back plate on which a substrate for mounting electronic parts is mounted; and an adjustment member provided as a rotary operation part capable of rotating operation State, and adjust the level of the back plate by rotating the rotation operation portion; and a head unit that mounts the electronic component on the substrate; the head unit includes a rotation shaft that can be rotated toward the rotation operation portion The rotation direction is the same as the rotation direction; and the fastening member is detachably provided at the front end of the rotation shaft and can be fastened to the rotation operation portion of the adjustment member; the rotation shaft is used to utilize the above The engaging member rotates the rotation operation portion to adjust the level of the back plate. In addition, the technology disclosed in the present specification is a level adjustment method of a surface mounting machine including a back plate on which a substrate for mounting electronic components is mounted, and an adjustment member provided with a rotation capable of rotating operation. The state of the operation unit, and the level of the back plate is adjusted by rotating the rotation operation unit; and a head unit that mounts the electronic component on the substrate; the head unit is provided to the The front end of the rotating shaft rotating in the same direction of rotation is provided with a fastening member that can be fastened to the rotating operation portion of the adjustment member. The rotating operation portion is rotated by the rotating shaft by rotating the rotating shaft. Thereby, the level of the backplane is adjusted. According to the surface mounting machine and the level adjustment method of such a configuration, since the rotation shaft is provided with the fastening member, the rotation operation part of the adjustment member can be rotated by the fastening member along with the rotation of the rotation shaft. You can also adjust the level of the back plate by operating the rotary operation section. Thereby, it is possible to suppress the difference in adjustment caused by the operator, and reduce the burden on the operator to adjust the level of the backplane. The surface mounter disclosed in this manual may have the following configuration. The rotation operation portion and the fastening member may be configured to be fastened by being unevenly fitted in the direction in which the axis of the rotation operation portion extends. According to such a configuration, the rotation operation portion and the engaging member are concavely and convexly fitted, so that the mounting operation head can reliably rotate the rotation operation portion to adjust the level of the back plate. Furthermore, it may be configured as follows: it has a control section having a memory for storing data. When the level of the control board exceeds the allowable level of the level stored in the memory, The rotation operation part is rotated to adjust the level of the back plate. According to this configuration, the level of the backplane is adjusted by the control section until the level of the backplane does not exceed the level tolerance. That is, since the level of the back plate is automatically adjusted by the control unit, the burden on the operator can be reduced. A configuration may also be adopted in which a supply path is provided on the rotation shaft, and the supply path is provided to hold or release the negative or positive pressure of the electronic component, and the back path is used to block the supply path to measure the back. Level of the board. According to this configuration, the level of the back plate can be measured based on the supply path of the mounting head by changing the supply pressure of the negative pressure or the positive pressure by clogging the back plate, and the level of the back plate can be adjusted. That is, since the processes from the level measurement to the level adjustment can be fully automated, the burden on the operator can be further reduced. It is also possible to have a configuration in which the engaging member has an insertion path, one end of which is in communication with the supply path, and the other end is blocked by the back plate when abutting on the back plate. According to this configuration, since the insertion member is provided with the insertion path, two operations, namely, the measurement of the level and the operation of the rotation operation unit can be performed by the engagement member. As a result, compared with a case where the back plate is adjusted horizontally by replacing the member for levelness measurement and the engaging member for the rotation operation portion, the work efficiency can be improved. [Effects of the Invention] According to the technology disclosed in this specification, the difference in adjustment caused by the operator can be eliminated, and the burden on the operator can be reduced.

<實施形態> 參照圖1至圖15對本說明書中揭示之技術中之一實施形態進行說明。 本實施形態例示有將電子零件E安裝於印刷電路板(「基板」之一例)P上之表面安裝機10。如圖1所示,表面安裝機10包括:俯視大致矩形狀之基台11;搬送輸送帶12,其將印刷電路板P搬送至基台11上;零件安裝裝置20,其用以將電子零件E安裝於印刷電路板P上;背單元50,其於安裝位置支持印刷電路板P;及零件供給裝置14,其用以將電子零件E供給至零件安裝裝置20。 再者,於以下之說明中,左右方向係以圖1中之左右方向(基台11之長邊方向及搬送輸送帶12之搬送方向)及圖3中之左右方向為基準。又,前後方向係圖1中之上下方向(基台11之短邊方向)及圖4之左右方向為基準,於圖1中將圖示下側設為前側,將圖示上側設為後側進行說明,於圖3中將圖示左側設為前側,將圖示右側設為後側進行說明。 如圖1所示,基台11係設為配置有搬送輸送帶12、零件安裝裝置20及背單元50等之基台。 如圖1所示,搬送輸送帶12配置於基台11之前後方向之大致中央部,且沿著左右方向搬送印刷電路板P。又,搬送輸送帶12具備於左右方向循環驅動之一對輸送帶皮帶13,於一對輸送帶皮帶13,以架設之形式設置有印刷電路板P。而且,印刷電路板P係自左右方向之右側沿著輸送帶皮帶13而被搬入至背單元50上,於進行電子零件E之安裝作業之後,沿著輸送帶皮帶13而被搬出至左右方向之左側。 如圖1所示,零件供給裝置14係設為進料器型,且藉由於搬送輸送帶12之上下方向兩側於左右方向各排列2個,而配置於合計4處。於該等零件供給裝置14,以於左右方向整齊排列之狀態安裝有複數個進料器16。各進料器16具備將收容有複數個電子零件E之零件供給帶自卷盤拉出的未圖示之電動式送出裝置等,且自各進料器16中之搬送輸送帶12側之端部一個一個地供給電子零件E。 如圖1所示,零件安裝裝置20包括:一對支持框架21,其等配置於基台11之左右方向之兩側;頭單元30;及頭驅動裝置22,其使頭單元30移動。各支持框架21係呈於前後方向延伸之細長之形態,且分別配置於基台11之左右方向兩側。 頭驅動裝置22具有Y軸伺服機構23及X軸伺服機構27,且以架設於一對支持框架21之方式設置。 如圖1所示,Y軸伺服機構23具有:一對Y軸導軌24,其等以於左右方向延伸之形態沿著各支持框架21而設置;及Y軸伺服馬達25,其設置於Y軸導軌24之端部;且於一對Y軸導軌24,以架設之形式安裝有頭支持體26。 而且,若Y軸伺服馬達25被通電控制,則頭支持體26及裝設於頭支持體26之頭單元30沿著Y軸導軌24而於前後方向移動。 如圖2所示,X軸伺服機構27具有:X軸導軌29,其以於左右方向延伸之形態設置於頭支持體26;及X軸伺服馬達28,其設置於X軸導軌29之端部。於X軸導軌29,沿著左右方向而移動自如地安裝有頭單元30,若X軸伺服馬達28被通電控制,則頭單元30沿著X軸導軌29而於左右方向移動。 藉此,頭單元30能夠於基台11上於作為前後左右方向之水平方向移動。 頭單元30係將自零件供給裝置14供給至基台11上之電子零件E取出並安裝於印刷電路板P上者,如圖1至圖3所示,具有:頭單元本體31,其呈箱形狀;及複數個安裝頭32,其等進行電子零件E之安裝動作。 如圖2及圖3所示,複數個安裝頭32係以自頭單元本體31向下方突出之形態於左右方向並列排列,各安裝頭32具有:旋轉軸33,其於上下方向延伸;及吸附噴嘴34,其能夠安裝於旋轉軸33之前端即下端部或自旋轉軸33之前端即下端部卸下。 於旋轉軸33安裝有設置於頭單元本體31內之Z軸伺服馬達31A及R軸伺服馬達31B,旋轉軸33能夠藉由Z軸伺服馬達31A而於上下方向升降,並且能夠藉由R軸伺服馬達31B而以於上下方向延伸之旋轉軸33之軸心33A為中心圍繞軸旋轉。 如圖3及圖10所示,於旋轉軸33之下端部設置有:一對夾持部36,其等能夠以一對軸部35為中心而於左右方向兩側開閉;及一對板彈簧37,其等向使一對夾持部36相互接近之方向彈推;且吸附噴嘴34自下方壓入並保持於一對夾持部36之間。 如圖3及圖8所示,吸附噴嘴34係設為於在上下延伸之筒狀之噴嘴本體34A之上下方向大致中央部具有凸緣部39的形態。吸附噴嘴34之上端部係設為夾持於旋轉軸33之一對夾持部36之間的頭部40,且藉由一對夾持部36夾持頭部40,而使吸附噴嘴34保持固定於旋轉軸33之下端部。 又,於噴嘴本體34A內,設置有與設置於旋轉軸33內之供給路徑38連通的未圖示之空氣通路。自連接於旋轉軸33之供給路徑38之未圖示之空氣供給裝置對空氣通路供給負壓或正壓,吸附噴嘴34藉由負壓進行電子零件E之保持,且藉由正壓而釋放電子零件E。 因此,於吸附噴嘴34保持電子零件E之狀態下,藉由使旋轉軸33向繞軸方向一側、或繞軸方向另一側旋轉,可將電子零件E定位於與印刷電路板P對應之位置。 即,於表面安裝機10中,藉由各種伺服馬達之驅動而進行控制,以使自零件供給裝置14供給之電子零件E之吸附及相對於印刷電路板P之電子零件E之安裝成為最佳位置。 再者,如圖2所示,於零件安裝裝置20設置有與頭單元30一起移動之基板識別照相機20A,基板識別照相機20A對印刷電路板P進行攝影,對印刷電路板P進行圖像識別。又,如圖1所示,於基台11上之搬送輸送帶12之前後方向之兩側,設置有一對零件識別照相機15,一對零件識別照相機15對吸附保持於頭單元30之安裝頭32之前端的電子零件E進行攝影。 背單元50係於將電子零件E安裝於印刷電路板P上時,用以對該印刷電路板P進行背者,如圖1所示,配置於基台11中之搬送輸送帶12之下方。 又,如圖3、圖4及圖7所示,背單元50包括:背板51,其呈於左右方向橫長之箱形狀,且將印刷電路板P保持於安裝位置;平板狀之保持構件60,其設置於背板51之下方;及平板狀之支持構件70,其配置於保持構件60之更下方。 背板51係金屬製,且載置於保持構件60,其包括:上側板52,其載置印刷電路板P;及俯視大致矩形之平板狀之下側板53,其配置於上側板52之下方。 如圖5及圖7所示,上側板52之板厚薄於下側板53之板厚,呈與下側板53大致相同尺寸之大致矩形平板狀。又,上側板52之上表面52A係設定為平面度較高,於上側板52之上表面52A,以於上下方向貫通上側板52之狀態排列於前後左右之方式設置有複數個將能夠插通空氣之程度之較小的吸附孔54。 如圖5所示,於上側板52之下表面52B,能夠供固定螺釘56自下方擰入之被緊固部55朝向下方突出設置,藉由相對於該被緊固部55擰入自下方貫通下側板53之固定螺釘56,而使上側板52與下側板53相互固定。 又,於上側板52之外周緣部,向下方突出之支持框57遍及全周而設置,支持框57之突出尺寸係設為與被緊固部55大致相同之突出尺寸。 因此,若上側板52與下側板53相互固定,則如圖5所示,上側板52配置於自下側板53向上方離開之位置,於上側板52與下側板53之間形成自未圖示之負壓供給源供給負壓之負壓供給空間58。而且,若對該負壓供給空間58供給負壓,則藉由對各吸附孔54供給負壓,而使載置於上側板52上之印刷電路板P藉由負壓而保持固定於背板51。 保持構件60係金屬製,如圖7所示,且形成為較背板51於左右方向稍微大之大致矩形平板狀,如圖3及圖4所示,包括:上側保持構件61,其載置背板51;及下側保持構件62,其配置於上側保持構件61之下方。 上側保持構件61呈大致矩形平板狀,藉由未圖示之固定螺栓而固定於背板51之下側板53及下側保持構件62。 下側保持構件62係形成為與上側保持構件61大致相同大小之大致矩形平板狀。如圖7所示,下側保持構件62相對於支持構件70於如下之3個部位被支持,該等3個部位係指,設置於下側保持構件62之後緣部62A中之左右方向大致中央部的球面滑動軸承部63、及設置於下側保持構件62之前緣部62B中之左右方向兩側之端部的一對高度調整部(「高度調整部」之一例)64。 支持構件70係設為於設置於大致矩形狀之支持基台71之四角的支持柱72之上方支持固定有大致矩形平板狀之支持板73的形態,如圖4及圖5所示,球面滑動軸承部63配置於支持板73之後緣部73A中之左右方向大致中央部,如圖4及圖6所示,於支持板73之前緣部73B中之左右方向兩側之端部配置有一對高度調整部64。 如圖5所示,球面滑動軸承部63包括:球狀內輪部75,其藉由螺栓74而固定於支持板73;及外輪部65,其能夠活動地設置於球狀內輪部75。 球狀內輪部75係金屬製,形成為具有凸球面狀之外周面75A之大致圓筒狀,且藉由將螺栓74插通於球狀內輪部75內並擰入至支持構件70,而將球狀內輪部75固定於支持構件70中之支持板73之上表面73C。 外輪部65形成為內周面65A呈凹球面狀之大致筒狀。外輪部65固定於凹設於保持構件60中之下側保持構件62之凹部66內,且於外輪部65內,以能夠自如地滑動之狀態保持有球狀內輪部75。 因此,保持構件60能夠相對於支持構件70以球面滑動軸承部63為中心搖擺,不僅能夠採用相對於支持構件70平行之姿勢,而且能夠採用相對於支持構件70傾斜之姿勢。 另一方面,一對高度調整部64係分別相對於支持構件70以微小單位調整保持構件60之高度尺寸者,如圖3、圖4及圖6所示,設置為於上下方向較長之螺栓狀。 各高度調整部64成為如下狀態,即,相對於保持構件60於保持構件60之板厚方向即上下方向貫通而設置,並且高度調整部64之下端部自上方抵接於設置於支持構件70之台座部77。 又,高度調整部64係設為抵接部68自固定於保持構件60之本體部67之下端部向下方突出之形態。該抵接部68係藉由使突出設置於本體部67之上端部之能夠旋轉操作之螺釘部(「旋轉操作部」之一例)69以圖4及圖6所示的螺釘部69之軸心69B為中心向繞軸方向一側旋轉,而使抵接部68自本體部67向下方逐漸突出,且藉由使螺釘部69向繞軸方向另一側旋轉,而逐漸將抵接部68收納於本體部67內。 另一方面,如圖6所示,台座部77係設為被抵接板79自上方嵌入至凹設於支持板73之支持凹部78內之形態,且被抵接板79之上表面79A係設為抵接部68自上方抵接之平面度較高的平面。 因此,藉由使各高度調整部64之螺釘部69旋轉,調整抵接部68之突出尺寸,可以球面滑動軸承部63為支點對保持構件60甚至背板51中之上側板52之傾斜角度進行微調整。 又,於高度調整部64及台座部77之側方,如圖6所示,裝設有向使保持構件60之下側保持構件62與支持板73相互接近之方向彈推的彈推構件90。 彈推構件90係螺旋狀之拉伸彈簧,且藉由將彈推構件90之一端鈎掛在設置於下側保持構件62之保持側鈎掛部62C,將另一端鈎掛在設置於支持板73之支持側鈎掛部73D,而裝設於下側保持構件62與支持板73之間。 即,以使保持構件60相對於支持構件70不成為向上方上浮之狀態的方式彈推保持,藉由高度調整部64調整後之高度尺寸之設定狀態得以穩定地保持。 且說,於背單元50中之高度調整部64之螺釘部69之上表面,如圖4、圖6及圖7所示,凹設有向下方凹陷之切口槽69A,於頭單元30之旋轉軸33之下端部,能夠裝設相對於螺釘部69之切口槽69A能夠於上下方向(螺釘部69之軸心69B之延伸方向)凹凸嵌合的調整噴嘴(「扣合構件」之一例)80。 如圖6所示,切口槽69A係設為以通過螺釘部69之軸心69B之方式呈直線地凹陷之形態。 另一方面,如圖3及圖10所示,調整噴嘴80呈包含凸緣部81之上半部分與吸附噴嘴34相同之形態,且藉由將設置於噴嘴本體80A之上端之頭部82夾持於旋轉軸33之一對夾持部36之間,而能夠裝設於旋轉軸33之下端部。 調整噴嘴80中之較凸緣部81之更下部係如圖10至圖12所示,設為呈平板狀之嵌合片部83,藉由使該嵌合片部83相對於螺釘部69之切口槽69A自上方凹凸嵌合而將螺釘部69與調整噴嘴80扣合。 而且,如圖8及圖9所示,使裝設於旋轉軸33之下端部之調整噴嘴80之嵌合片部83嵌合於高度調整部64之螺釘部69中之切口槽69A,且藉由R軸伺服馬達31B使旋轉軸33圍繞軸旋轉,藉此,可藉由高度調整部64進行相對於支持構件70之保持構件60之左右兩端部之高度調整。 即,作業人員不使高度調整部64之螺釘部69旋轉,藉由裝設於頭單元30之旋轉軸33之調整噴嘴80而使高度調整部64之螺釘部69向與旋轉軸33相同之方向旋轉,藉此可調整背板51之傾斜角度。 又,於調整噴嘴80,如圖10至圖12所示,設置有於上下方向貫通之插通路徑84,且設定為,若於旋轉軸33之下端部裝設調整噴嘴80,則如圖10及圖13所示,成為旋轉軸33之供給路徑38與調整噴嘴80之插通路徑84連通之狀態。 插通路徑84係自較凸緣部81之下端部稍微上方之位置至頭部82為止設置為較嵌合片部83之板厚尺寸更大徑,自凸緣部81之下端部至嵌合片部83之下端部為止設置為較嵌合片部83之板厚尺寸更小徑。而且,若對旋轉軸33之供給路徑38供給負壓或正壓,則對調整噴嘴80之下端開口80B供給負壓或正壓。 其次,參照圖14對表面安裝機10之電性構成進行說明。 表面安裝機10係藉由控制部110而總括控制其整體。控制部110具備包含CPU(Central Processing Unit,中央處理單元)等之運算處理部111及記憶體112。 於記憶體112中記憶有運算處理部111執行之安裝程式或背單元調整程式等各種程式或作為背板51之水平度之容許值的水平度容許值等各種資料。又,於記憶體112中記憶藉由各種程式而取得之資料。 運算處理部111根據記憶於記憶體112中之各種程式控制表面安裝機10,例如,根據安裝程式之安裝處理驅動搬送輸送帶12及零件安裝裝置20,並且控制安裝於零件供給裝置14之各進料器16。 又,於運算處理部111中,分別取入自基板識別照相機20A及零件識別照相機15輸出之攝像信號,基於攝像信號,分別進行零件圖像之解析及基板圖像之解析。 又,運算處理部111於藉由安裝程式開始電子零件E之安裝處理之前,執行用以使背單元50中之背板51成為水平之背單元調整程式,進行使背板51中之上側板52之上表面52A成為水平之水平調整處理。 以下,一面參照圖15所示之流程一面對背板51之水平調整處理進行說明。 於水平調整處理中,為了測定配置於基台11上之背單元50中之背板51之水平度,首先,使頭單元30於XY方向移動而配置於背板51之四角中之任一角之上方(S11)。再者,調整噴嘴80預先將裝設於旋轉軸33之下端部之吸附噴嘴34於未圖示之噴嘴更換裝置中進行更換。 其次,一面對調整噴嘴80之下端開口80B供給負壓,一面使旋轉軸33向下方下降而使調整噴嘴80之嵌合片部83之下端部自上方抵接於背板51。然後,於藉由背板51中之上側板52之上表面52A而堵塞調整噴嘴80之下端開口80B,使負壓之洩漏消失時,基於旋轉軸33之下降量測定背板51之高度位置。 然後,測定背板51之所有四角(4個測定點)之高度位置,基於4個測定點之高度位置算出一對高度調整部64之高度位置(S12)。 然後,確認一對高度調整部64之高度位置之差即偏移量是否不超過記憶於記憶體112中之水平度容許值(S13)。 於所算出之偏移量不超過水平度容許值之情形時(S13:否),背板51為水平,結束水平調整處理。 另一方面,於偏移量超過水平度容許值之情形時(S13:是),藉由調整噴嘴80而使一對高度調整部64之螺釘部69旋轉,調整一對高度調整部64之間之偏移量(S14)。 然後,重複執行S12至S14,執行偏移量之調整,直至一對高度調整部64間之偏移量不超過水平度容許值為止。 具體而言,如圖7所示,於將球面滑動軸承部63之位置設為原點之(P0(X_0,Y_0,Z_0))之(X,Y,Z)座標系中,將一對高度調整部64之位置設為M1(X_1,Y_1,Z_1)及M2(X_2,Y_2,Z_2),將進行高度測定之背板51之4個測定點設為PA(X_A,Y_A,Z_A)、PB(X_B,Y_B,Z_B)、PC(X_C,Y_C,Z_C)、PD(X_D,Y_D,Z_D)。 於是,(X,Y,Z)座標系之平面可由以下之方程式即(1)式表示。再者,各X、Y之位置被固定,僅Z即高度變化。 aX+bY+cZ+d=0・・・・(1) 然後,a、b、c、d係可藉由(2)式至(5)式而求出,一對高度調整部64之高度位置可藉由(6)式及(7)式而算出。 a=(Y_B-Y_A)×(Z_C-Z_A)-(Y_C-Y_A)×(Z_B-Z_A)・・・・(2) b=(Z_B-Z_A)×(X_C-X_A)-(Z_C-Z_A)×(X_B-X_A)・・・・(3) c=(X_B-X_A)×(Y_C-Y_A)-(X_C-X_A)×(Y_B-Y_A)・・・・(4) d=-(a×X_A+b×A_Y+c×Z_A)・・・・(5) Z_1=-(a×X_1+b×Y_1+d)÷c・・・・(6) Z_2=-(a×X_2+b×Y_2+d)÷c・・・・(7) 然後,算出Z_1與Z_2之差設為偏移量Zd,於偏移量Zd超過水平度容許值之情形時,藉由(8)式及(9)式,算出M1(X_1,Y_1,Z_1)中之高度調整部64之調整量Zm1、M2(X_2,Y_2,Z_2)中之高度調整部64之調整量Zm2。 Zm1=Z_1-Z_0・・・・(8) Zm2=Z_2-Z_0・・・・(9) 又,於記憶體112中記憶有使各高度調整部64之螺釘部69旋轉一周之情形時之抵接部68之突出量,將Zm1及Zm2之調整量除以螺釘部69每旋轉一周之抵接部68之突出量,藉此算出各高度調整部64中之螺釘部69之旋轉量。 然後,藉由使各高度調整部64之螺釘部69僅旋轉所算出之旋轉量,而迅速且正確地調整一對高度調整部64。 藉此,迅速且正確地執行背板51之水平度之調整,可抑制產生由作業人員所引起之調整之差,並且可減輕作業人員進行背板51之高度調整之負擔。 然後,於藉由背單元調整程式而完成背板51之水平調整處理時,藉由搬送輸送帶12將印刷電路板P搬入至背單元50上,藉由零件安裝裝置20執行電子零件E之安裝作業。 如以上般,根據本實施形態,可於一對高度調整部64之螺釘部69分別設置切口槽69A,並且於零件安裝裝置20之頭單元30中之旋轉軸33之下端部裝設能夠與切口槽69A凹凸嵌合的調整噴嘴80,使旋轉軸33圍繞軸旋轉且藉由調整噴嘴80使螺釘部69旋轉,故而作業人員不調整高度調整部64之螺釘部69,而可藉由表面安裝機10之控制部110而迅速且正確地自動地調整背板51之水平度。 即,可抑制產生由作業人員所引起之調整之差,並且可減輕作業人員進行背板51之高度調整之負擔。 又,根據本實施形態,重複自動地實施背板51之高度調整,直至背板51之水平度不超過水平度容許值為止,故而,例如,與每當對高度調整部64進行1次調整作業人員便要確認水平度之情形時相比,可進一步減輕作業人員之負擔。 進而,根據本實施形態,於調整噴嘴80內設置有與旋轉軸33之供給路徑38連通之插通路徑84,故而即便作業人員不另外測定水平度,表面安裝機10之控制部110亦可一面將1個調整噴嘴80兼用於背板51之水平度測定與水平度調整,一面測定背板51之水平度。 即,例如,與分別另換上水平度調整之調整噴嘴與水平度測定之測定噴嘴而調整背板之水平度,或於2根旋轉軸裝設水平度調整之調整噴嘴與水平度測定之測定噴嘴之情形時相比,可縮短水平調整處理之作業時間,提高作業效率。 <其他實施形態> 本說明書中揭示之技術並不限定於由上述記述及圖式而說明之實施形態,例如亦包含如以下之各種態樣。 (1)於上述實施形態中,設為於保持構件60與支持構件70之間設置有1個球面滑動軸承部63與一對高度調整部64之構成。然而,並不限定於此,亦可設為於保持構件與支持構件之間設置有3個以上之高度調整部之構成,亦可使保持構件與支持構件之間全部藉由高度調整部而構成。 (2)於上述實施形態中,於螺釘部69設置切口槽69A,且將調整噴嘴80之下端部設為能夠自上方嵌合於切口槽69A之嵌合片部83而構成。然而,並不限定於此,只要為於調整噴嘴之下端部設置複數個夾持片、且藉由複數個夾持片而夾持螺釘部之構成等,調整噴嘴之下端部能以可使螺釘部旋轉之程度與螺釘部扣合之構成即可。 (3)於上述實施形態中,設為複數個安裝頭32於左右方向呈一行地排列於頭單元30之構成。然而,並不限定於此,亦可將頭單元構成為安裝頭於圓形上排列之所謂旋轉式頭。<Embodiment> An embodiment of the technology disclosed in this specification will be described with reference to FIGS. 1 to 15. In the present embodiment, a surface mounter 10 for mounting an electronic component E on a printed circuit board (an example of a “substrate”) P is illustrated. As shown in FIG. 1, the surface mounting machine 10 includes a base 11 that is substantially rectangular in plan view, a transporting conveyor 12 that transports the printed circuit board P to the base 11, and a component mounting device 20 that is used to mount electronic components. E is mounted on the printed circuit board P; the back unit 50 supports the printed circuit board P at the mounting position; and a component supply device 14 for supplying the electronic component E to the component mounting device 20. In the following description, the left-right direction is based on the left-right direction in FIG. 1 (the long-side direction of the base 11 and the conveying direction of the conveying belt 12) and the left-right direction in FIG. The front-rear direction is the up-down direction (the short-side direction of the base 11) in FIG. 1 and the left-right direction in FIG. 4 as a reference. In FIG. For illustration, in FIG. 3, the left side of the illustration is set to the front side, and the right side of the illustration is set to the rear side. As shown in FIG. 1, the base 11 is a base on which a conveying belt 12, a component mounting device 20, a back unit 50 and the like are arranged. As shown in FIG. 1, the conveyance belt 12 is disposed at a substantially central portion in the front-rear direction of the base 11 and conveys the printed circuit board P in the left-right direction. In addition, the conveyance conveyor belt 12 includes a pair of conveyor belt belts 13 that are cyclically driven in the left-right direction, and a printed circuit board P is installed on the pair of conveyor belt belts 13 in an erected manner. Moreover, the printed circuit board P is carried into the back unit 50 along the conveyor belt 13 from the right side in the left-right direction, and after the electronic component E is installed, it is carried out along the conveyor belt 13 to the left-right direction. Left. As shown in FIG. 1, the parts supply device 14 is of a feeder type, and is arranged at a total of four locations by arranging two of the conveying belt 12 in both the upper and lower sides and the left and right directions. A plurality of feeders 16 are mounted on the parts supply device 14 in a state of being aligned in the left-right direction. Each feeder 16 is provided with an electric feeding device (not shown) that pulls out a component supply tape containing a plurality of electronic components E from a reel, and the like, and an end portion on the conveyor belt 12 side from each feeder 16 The electronic parts E are supplied one by one. As shown in FIG. 1, the component mounting device 20 includes: a pair of support frames 21 that are disposed on both sides in the left-right direction of the base 11; a head unit 30; and a head driving device 22 that moves the head unit 30. Each support frame 21 has an elongated shape extending in the front-rear direction, and is disposed on both sides of the base 11 in the left-right direction. The head driving device 22 includes a Y-axis servo mechanism 23 and an X-axis servo mechanism 27, and is provided to be mounted on a pair of support frames 21. As shown in FIG. 1, the Y-axis servo mechanism 23 includes: a pair of Y-axis guides 24 which are arranged along each support frame 21 in a form extending in the left-right direction; and a Y-axis servo motor 25 which is arranged on the Y-axis The ends of the guide rails 24 are mounted on the pair of Y-axis guide rails 24 in a erected manner. When the Y-axis servo motor 25 is electrically controlled, the head support 26 and the head unit 30 mounted on the head support 26 move along the Y-axis guide 24 in the front-rear direction. As shown in FIG. 2, the X-axis servo mechanism 27 includes: an X-axis guide 29 that is provided on the head support 26 in a form extending in the left-right direction; and an X-axis servo motor 28 that is provided on an end of the X-axis guide 29 . A head unit 30 is movably mounted on the X-axis guide rail 29 in the left-right direction. When the X-axis servo motor 28 is controlled by being energized, the head unit 30 moves in the left-right direction along the X-axis guide 29. Thereby, the head unit 30 can move on the base 11 in the horizontal direction which is the front-back, left-right, and left-right direction. The head unit 30 is a unit that takes out the electronic parts E supplied from the parts supply device 14 to the base 11 and mounts them on the printed circuit board P. As shown in FIGS. 1 to 3, the head unit 30 includes a head unit body 31, which is a box. Shape; and a plurality of mounting heads 32, which perform the mounting action of the electronic component E. As shown in FIG. 2 and FIG. 3, the plurality of mounting heads 32 are arranged side by side in the left-right direction in a form protruding downward from the head unit body 31, and each mounting head 32 has: a rotation shaft 33 extending in the up-down direction; and suction The nozzle 34 can be attached to or detached from the front end, that is, the lower end portion of the rotation shaft 33. A Z-axis servo motor 31A and an R-axis servo motor 31B provided in the head unit body 31 are mounted on the rotation shaft 33. The rotation shaft 33 can be moved up and down by the Z-axis servo motor 31A, and can be servoed by the R-axis. The motor 31B rotates around the shaft centering on the shaft center 33A of the rotation shaft 33 extending in the vertical direction. As shown in FIGS. 3 and 10, a pair of clamping portions 36 are provided at the lower end portion of the rotation shaft 33, which can be opened and closed on both sides in the left-right direction with the pair of shaft portions 35 as the center; and a pair of leaf springs. 37, which is pushed in the direction of bringing the pair of clamping portions 36 closer to each other; and the suction nozzle 34 is pressed into and held between the pair of clamping portions 36 from below. As shown in FIG. 3 and FIG. 8, the suction nozzle 34 has a form having a flange portion 39 at a substantially central portion in the up-down direction of a cylindrical nozzle body 34A extending vertically. The upper end portion of the adsorption nozzle 34 is a head portion 40 that is clamped between a pair of clamping portions 36 of the rotating shaft 33, and the head portion 40 is clamped by the pair of clamping portions 36 to hold the adsorption nozzle 34. It is fixed to the lower end of the rotating shaft 33. In the nozzle body 34A, an air passage (not shown) communicating with a supply path 38 provided in the rotation shaft 33 is provided. A negative or positive pressure is supplied to the air passage from an air supply device (not shown) connected to the supply path 38 of the rotating shaft 33. The suction nozzle 34 holds the electronic component E by the negative pressure and releases the electrons by the positive pressure. Part E. Therefore, with the suction nozzle 34 holding the electronic component E, the electronic component E can be positioned corresponding to the printed circuit board P by rotating the rotating shaft 33 to one side in the axial direction or the other in the axial direction. position. That is, in the surface mounting machine 10, it is controlled by driving of various servo motors so that the adsorption of the electronic component E supplied from the component supply device 14 and the mounting of the electronic component E to the printed circuit board P become optimal. position. Further, as shown in FIG. 2, the component mounting device 20 is provided with a substrate recognition camera 20A that moves with the head unit 30. The substrate recognition camera 20A photographs the printed circuit board P and performs image recognition on the printed circuit board P. As shown in FIG. 1, a pair of component recognition cameras 15 are provided on both sides of the front and rear directions of the conveying belt 12 on the base 11. The pair of component recognition cameras 15 are attached to and held by the mounting head 32 of the head unit 30. The front electronic part E is photographed. The back unit 50 is used for backing the printed circuit board P when the electronic component E is mounted on the printed circuit board P. As shown in FIG. 1, the back unit 50 is disposed below the conveying belt 12 in the base 11. As shown in FIGS. 3, 4 and 7, the back unit 50 includes a back plate 51 which is formed in a box shape that is horizontally long in the left-right direction and holds the printed circuit board P at the mounting position; a flat-plate-shaped holding member 60, which is disposed below the back plate 51; and a flat support member 70, which is disposed further below the holding member 60. The back plate 51 is made of metal and is placed on the holding member 60. The back plate 51 includes an upper side plate 52 on which the printed circuit board P is placed, and a flat rectangular lower side plate 53 in a substantially rectangular shape in plan view, which is disposed below the upper side plate 52. . As shown in FIGS. 5 and 7, the plate thickness of the upper side plate 52 is thinner than that of the lower side plate 53, and has a substantially rectangular flat plate shape having substantially the same size as the lower side plate 53. In addition, the upper surface 52A of the upper plate 52 is set to have a high flatness. A plurality of the upper surface 52A of the upper plate 52 are arranged in a state of penetrating the upper plate 52 in the up-down direction and arranged in front, back, left, and right, and can be inserted. The degree of air is smaller than the adsorption holes 54. As shown in FIG. 5, on the lower surface 52B of the upper side plate 52, a fastened portion 55 through which the fixing screw 56 can be screwed in from below is protruded downward, and is screwed into the fastened portion 55 and penetrates from below. The fixing screws 56 of the lower side plate 53 fix the upper side plate 52 and the lower side plate 53 to each other. In addition, a support frame 57 protruding downward is provided over the entire periphery of the outer peripheral portion of the upper side plate 52, and the protruding size of the support frame 57 is set to be approximately the same as that of the fastened portion 55. Therefore, if the upper side plate 52 and the lower side plate 53 are fixed to each other, as shown in FIG. 5, the upper side plate 52 is disposed at a position away from the lower side plate 53 and formed between the upper side plate 52 and the lower side plate 53. The negative pressure supply source supplies negative pressure supply space 58. When a negative pressure is supplied to the negative pressure supply space 58, the negative pressure is supplied to each suction hole 54, so that the printed circuit board P placed on the upper plate 52 is held and fixed to the back plate by the negative pressure. 51. The holding member 60 is made of metal, as shown in FIG. 7, and is formed into a generally rectangular flat plate shape slightly larger than the back plate 51 in the left-right direction. As shown in FIGS. 3 and 4, the holding member 60 includes an upper holding member 61 on which it is placed. The back plate 51 and the lower holding member 62 are disposed below the upper holding member 61. The upper holding member 61 has a substantially rectangular flat plate shape, and is fixed to the lower side plate 53 and the lower holding member 62 of the back plate 51 by fixing bolts (not shown). The lower holding member 62 is formed in a substantially rectangular flat plate shape having substantially the same size as the upper holding member 61. As shown in FIG. 7, the lower holding member 62 is supported with respect to the support member 70 at three positions as follows. These three positions refer to the center of the left and right edges 62A of the lower holding member 62. And a pair of height adjusting portions (an example of "height adjusting portions") 64 provided at the end portions on both sides in the left-right direction in the front edge portion 62B of the lower holding member 62. The support member 70 is configured to support and fix a substantially rectangular flat plate-shaped support plate 73 above the support columns 72 provided on the four corners of the substantially rectangular support base 71. As shown in Figs. 4 and 5, spherical sliding The bearing portion 63 is disposed at a substantially central portion in the left-right direction in the rear edge portion 73A of the support plate 73. As shown in FIGS. 4 and 6, a pair of heights are disposed at the end portions in the left-right direction in the front edge portion 73B of the support plate 73. Adjusting section 64. As shown in FIG. 5, the spherical plain bearing portion 63 includes a spherical inner wheel portion 75 that is fixed to the support plate 73 by a bolt 74 and an outer wheel portion 65 that is movably disposed on the spherical inner wheel portion 75. The spherical inner wheel portion 75 is made of metal and is formed into a substantially cylindrical shape having a convex spherical outer peripheral surface 75A. The bolt 74 is inserted into the spherical inner wheel portion 75 and screwed into the support member 70. The spherical inner wheel portion 75 is fixed to the upper surface 73C of the support plate 73 in the support member 70. The outer ring portion 65 is formed in a substantially cylindrical shape in which the inner peripheral surface 65A has a concave spherical shape. The outer wheel portion 65 is fixed in a recessed portion 66 recessed in the lower holding member 62 in the holding member 60, and a spherical inner wheel portion 75 is held in the outer wheel portion 65 in a freely sliding state. Therefore, the holding member 60 can swing about the spherical sliding bearing portion 63 with respect to the support member 70, and can adopt not only a posture parallel to the support member 70 but also a posture inclined to the support member 70. On the other hand, the pair of height adjustment sections 64 are those that adjust the height dimension of the holding member 60 in small units with respect to the support member 70, as shown in Figs. 3, 4 and 6, and are provided with bolts that are longer in the up-down direction. shape. Each height adjustment portion 64 is provided in a state where the height adjustment portion 64 penetrates the holding member 60 in the up-down direction with respect to the holding member 60, and the lower end portion of the height adjustment portion 64 abuts from above on the support member 70.台 座 部 77。 77. The height adjustment portion 64 is configured such that the contact portion 68 projects downward from the lower end portion of the main body portion 67 fixed to the holding member 60. The abutment portion 68 is a shaft portion of the screw portion 69 shown in FIGS. 4 and 6 by a screw portion (an example of a “rotation operation portion”) 69 that is rotatably provided protruding from an end portion above the main body portion 67. 69B is rotated toward one side in the axis direction from the center, and the abutment portion 68 gradually protrudes downward from the main body portion 67, and the abutment portion 68 is gradually accommodated by rotating the screw portion 69 to the other side in the axis direction. Within the body portion 67. On the other hand, as shown in FIG. 6, the pedestal portion 77 is configured such that the abutted plate 79 is inserted into the support recessed portion 78 recessed from the support plate 73 from above, and the upper surface 79A of the abutted plate 79 is It is assumed that the flatness of the abutting portion 68 abuts from above is high. Therefore, by rotating the screw portion 69 of each height adjustment portion 64 and adjusting the protruding size of the abutment portion 68, the inclination angle of the holding member 60 and even the upper side plate 52 in the back plate 51 can be performed by the spherical sliding bearing portion 63 as a fulcrum Fine adjustment. Further, as shown in FIG. 6, on the sides of the height adjustment portion 64 and the pedestal portion 77, a pushing member 90 is provided to push the holding member 62 and the support plate 73 downward toward each other in a direction in which the holding member 62 and the support plate 73 approach each other. . The pushing member 90 is a helical tension spring, and by hooking one end of the pushing member 90 to the holding side hooking portion 62C provided on the lower holding member 62, the other end is hooked on the supporting plate. The support side hook portion 73D of 73 is installed between the lower holding member 62 and the support plate 73. That is, the holding member 60 is pushed and held so that the holding member 60 does not float upward with respect to the supporting member 70, and the setting state of the height dimension adjusted by the height adjusting unit 64 is stably maintained. In addition, as shown in FIGS. 4, 6 and 7, the upper surface of the screw portion 69 of the height adjustment portion 64 in the back unit 50 is provided with a notch groove 69A recessed downward, on the rotation axis of the head unit 30. An adjustment nozzle (an example of a “snap-fitting member”) 80 that can be concave-convexly fitted in the up-down direction (the extending direction of the axial center 69B of the screw portion 69) with respect to the notch groove 69A of the screw portion 69 can be installed at the lower end of 33. As shown in FIG. 6, the notch groove 69A has a shape that is linearly recessed so as to pass through the axis 69B of the screw portion 69. On the other hand, as shown in FIG. 3 and FIG. 10, the adjustment nozzle 80 has the same shape as the suction nozzle 34 including the upper half of the flange portion 81 and is clamped by a head 82 provided on the upper end of the nozzle body 80A. It is held between a pair of clamping portions 36 of one of the rotating shafts 33 and can be mounted on the lower end portion of the rotating shaft 33. The lower portion of the adjustment nozzle 80 than the flange portion 81 is a flat plate-shaped fitting piece 83 as shown in FIGS. 10 to 12. The notch groove 69A is unevenly fitted from above to engage the screw portion 69 with the adjustment nozzle 80. Further, as shown in FIGS. 8 and 9, the fitting piece portion 83 of the adjustment nozzle 80 installed at the lower end portion of the rotation shaft 33 is fitted into the cutout groove 69A in the screw portion 69 of the height adjustment portion 64, and The R-axis servo motor 31B rotates the rotation shaft 33 around the shaft, whereby the height adjustment of the left and right end portions of the holding member 60 of the support member 70 can be performed by the height adjustment portion 64. That is, the operator does not rotate the screw portion 69 of the height adjustment portion 64, and the screw portion 69 of the height adjustment portion 64 is directed in the same direction as the rotation shaft 33 by the adjustment nozzle 80 installed on the rotation shaft 33 of the head unit 30 By rotating, the inclination angle of the back plate 51 can be adjusted. In addition, as shown in FIGS. 10 to 12, the adjustment nozzle 80 is provided with an insertion path 84 penetrating in the up-down direction, and is set such that if the adjustment nozzle 80 is installed at the lower end of the rotation shaft 33, as shown in FIG. 10. As shown in FIG. 13, the supply path 38 of the rotary shaft 33 and the insertion path 84 of the adjustment nozzle 80 are in communication with each other. The insertion path 84 is provided from the position slightly above the lower end portion of the flange portion 81 to the head portion 82, and is provided with a larger diameter than the plate thickness of the fitting piece portion 83, and from the lower end portion of the flange portion 81 to the fitting portion. The lower end portion of the sheet portion 83 is provided with a smaller diameter than the plate thickness dimension of the fitting sheet portion 83. When negative or positive pressure is supplied to the supply path 38 of the rotating shaft 33, negative or positive pressure is supplied to the lower end opening 80B of the adjustment nozzle 80. Next, the electrical configuration of the surface mounter 10 will be described with reference to FIG. 14. The surface mounter 10 controls the entirety of the entire surface by the control unit 110. The control unit 110 includes an arithmetic processing unit 111 including a CPU (Central Processing Unit) and a memory 112. In the memory 112, various data such as an installation program or a back unit adjustment program executed by the arithmetic processing unit 111, or a level tolerance value as an allowance value of the level of the back plate 51 are stored in the memory 112. The memory 112 stores data obtained by various programs. The arithmetic processing unit 111 controls the surface mounting machine 10 according to various programs stored in the memory 112, for example, drives the conveying conveyor 12 and the component mounting device 20 according to the mounting processing of the installation program, and controls each process mounted on the component supply device 14.料器 16. In addition, the arithmetic processing unit 111 takes in the imaging signals output from the substrate recognition camera 20A and the component recognition camera 15 respectively, and analyzes the component image and the substrate image based on the imaging signals. In addition, the calculation processing unit 111 executes a back unit adjustment program for making the back plate 51 in the back unit 50 horizontal to execute the upper side plate 52 in the back plate 51 before starting the mounting process of the electronic component E by the installation program. The upper surface 52A is subjected to a level adjustment process. Hereinafter, the level adjustment processing of the back plate 51 will be described with reference to the flow shown in FIG. 15. In the horizontal adjustment process, in order to measure the level of the back plate 51 in the back unit 50 disposed on the base 11, first, the head unit 30 is moved in the XY direction and disposed at any one of the four corners of the back plate 51. Up (S11). In addition, the adjustment nozzle 80 previously replaces the suction nozzle 34 mounted on the lower end of the rotating shaft 33 in a nozzle replacement device (not shown). Next, while supplying negative pressure to the lower end opening 80B of the adjustment nozzle 80, the rotary shaft 33 is lowered downward, and the lower end portion of the fitting piece portion 83 of the adjustment nozzle 80 abuts against the back plate 51 from above. Then, when the lower end opening 80B of the adjustment nozzle 80 is blocked by the upper surface 52A of the upper side plate 52 in the back plate 51 and the leakage of the negative pressure disappears, the height position of the back plate 51 is measured based on the amount of fall of the rotation shaft 33. Then, the height positions of all four corners (four measurement points) of the back plate 51 are measured, and the height positions of the pair of height adjustment sections 64 are calculated based on the height positions of the four measurement points (S12). Then, it is confirmed whether the difference between the height positions of the pair of height adjustment sections 64, that is, the offset amount does not exceed the level tolerance value stored in the memory 112 (S13). When the calculated offset does not exceed the horizontality tolerance value (S13: NO), the back plate 51 is horizontal, and the horizontal adjustment processing is terminated. On the other hand, when the offset exceeds the allowable level (S13: YES), the screw portion 69 of the pair of height adjustment portions 64 is rotated by adjusting the nozzle 80 to adjust the distance between the pair of height adjustment portions 64. The offset (S14). Then, the steps S12 to S14 are repeatedly performed to adjust the offset amount until the offset amount between the pair of height adjustment sections 64 does not exceed the level tolerance value. Specifically, as shown in FIG. 7, in the coordinate system of (X, Y, Z) where the position of the spherical plain bearing portion 63 is set to the origin (P0 (X_0, Y_0, Z_0)), a pair of heights is set. The positions of the adjustment section 64 are set to M1 (X_1, Y_1, Z_1) and M2 (X_2, Y_2, Z_2), and the four measurement points of the back plate 51 for height measurement are set to PA (X_A, Y_A, Z_A), PB (X_B, Y_B, Z_B), PC (X_C, Y_C, Z_C), PD (X_D, Y_D, Z_D). Therefore, the plane of the (X, Y, Z) coordinate system can be expressed by the following equation, ie, equation (1). In addition, the positions of each X and Y are fixed, and only Z changes the height. aX + bY + cZ + d = 0 (1) Then, a, b, c, and d can be obtained by using equations (2) to (5), and the height positions of a pair of height adjusting portions 64 can be obtained by (6 ) And (7). a = (Y_B-Y_A) × (Z_C-Z_A)-(Y_C-Y_A) × (Z_B-Z_A) ... (2) b = (Z_B-Z_A) × (X_C-X_A)-(Z_C-Z_A ) × (X_B-X_A) ... (3) c = (X_B-X_A) × (Y_C-Y_A)-(X_C-X_A) × (Y_B-Y_A) ... (4) d =-( a × X_A + b × A_Y + c × Z_A) ... (5) Z_1 =-(a × X_1 + b × Y_1 + d) ÷ c ... (6) Z_2 =-(a × X_2 + b × Y_2 + d) ÷ c ... (7) Then, calculate the difference between Z_1 and Z_2 as the offset Zd. When the offset Zd exceeds the level tolerance, use the formula (8) And formula (9), calculate the adjustment amount Zm1 of the height adjustment section 64 in M1 (X_1, Y_1, Z_1) and the adjustment amount Zm2 of the height adjustment section 64 in M2 (X_2, Y_2, Z_2). Zm1 = Z_1-Z_0 ... (8) Zm2 = Z_2-Z_0 ... (9) Also, the memory 112 stores the offset when the screw portion 69 of each height adjustment portion 64 is rotated once. The amount of protrusion of the contact portion 68 is calculated by dividing the adjustment amount of Zm1 and Zm2 by the amount of protrusion of the contact portion 68 per one rotation of the screw portion 69, thereby calculating the rotation amount of the screw portion 69 in each height adjustment portion 64. Then, the screw portion 69 of each height adjustment portion 64 is rotated only by the calculated amount of rotation, thereby quickly and accurately adjusting the pair of height adjustment portions 64. Thereby, the adjustment of the level of the back plate 51 can be performed quickly and correctly, the difference in adjustment caused by the operator can be suppressed, and the burden on the operator to adjust the height of the back plate 51 can be reduced. Then, when the level adjustment processing of the back plate 51 is completed by the back unit adjustment program, the printed circuit board P is carried on the back unit 50 by the conveying belt 12, and the mounting of the electronic component E is performed by the part mounting device 20. operation. As described above, according to the present embodiment, notch grooves 69A can be provided in the screw portions 69 of the pair of height adjustment portions 64, and the lower end of the rotating shaft 33 in the head unit 30 of the component mounting device 20 can be provided with a notch. The groove 69A adjusts the nozzle 80 in a concave-convex manner, so that the rotating shaft 33 rotates around the axis and the screw portion 69 is rotated by adjusting the nozzle 80. Therefore, the operator does not adjust the screw portion 69 of the height adjustment portion 64, but can use a surface mounting machine. The control unit 110 of 10 quickly and accurately adjusts the level of the back plate 51 automatically. That is, it is possible to suppress a difference in adjustment caused by the operator, and reduce the burden on the operator to adjust the height of the back plate 51. In addition, according to this embodiment, the height adjustment of the back plate 51 is repeatedly and automatically performed until the level of the back plate 51 does not exceed the level tolerance value. Therefore, for example, the adjustment operation is performed once with the height adjustment unit 64. Compared with the situation where the staff has to confirm the level, the burden on the operator can be further reduced. Furthermore, according to this embodiment, the adjustment nozzle 80 is provided with an insertion path 84 that communicates with the supply path 38 of the rotary shaft 33. Therefore, even if the operator does not separately measure the level, the control unit 110 of the surface mounting machine 10 can be one side One adjustment nozzle 80 is used for both the level measurement and the level adjustment of the back plate 51, and the level of the back plate 51 is measured at the same time. That is, for example, the leveling of the backing plate is adjusted by changing the leveling adjustment nozzle and the leveling measurement measuring nozzle, or the leveling adjustment nozzle and the leveling measurement are installed on two rotating shafts. Compared with the case of the nozzle, the operation time of the level adjustment process can be shortened and the operation efficiency can be improved. <Other Embodiments> The technology disclosed in this specification is not limited to the embodiments described in the above description and drawings, and includes, for example, the following various aspects. (1) In the above embodiment, a configuration is provided in which one spherical plain bearing portion 63 and a pair of height adjustment portions 64 are provided between the holding member 60 and the support member 70. However, the present invention is not limited to this, and a configuration in which three or more height adjustment sections are provided between the holding member and the support member may be employed, and the height adjustment section may be configured between the holding member and the support member. . (2) In the above embodiment, a cutout groove 69A is provided in the screw portion 69, and a lower end portion of the adjustment nozzle 80 is configured as a fitting piece portion 83 that can be fitted into the cutout groove 69A from above. However, it is not limited to this, as long as a plurality of clamping pieces are provided at the lower end portion of the adjustment nozzle, and the screw portion is clamped by the plurality of clamping pieces, etc., adjusting the lower end portion of the nozzle can make the screw The degree of rotation of the portion and the configuration of the screw portion may be sufficient. (3) In the above embodiment, the plurality of mounting heads 32 are arranged on the head unit 30 in a row in the left-right direction. However, the invention is not limited to this, and the head unit may be configured as a so-called rotary head in which the mounting head is arranged in a circle.

10‧‧‧表面安裝機10‧‧‧Surface Mounting Machine

11‧‧‧基台11‧‧‧ abutment

12‧‧‧搬送輸送帶12‧‧‧ Conveying conveyor

13‧‧‧輸送帶皮帶13‧‧‧Conveyor belt

14‧‧‧零件供給裝置14‧‧‧ Parts supply device

15‧‧‧零件識別照相機15‧‧‧Part recognition camera

16‧‧‧進料器16‧‧‧Feeder

20‧‧‧零件安裝裝置20‧‧‧Part mounting device

20A‧‧‧基板識別照相機20A‧‧‧Substrate Identification Camera

21‧‧‧支持框架21‧‧‧ Support Framework

22‧‧‧頭驅動裝置22‧‧‧head drive

23‧‧‧Y軸伺服機構23‧‧‧Y-axis servo mechanism

24‧‧‧Y軸導軌24‧‧‧Y-axis guide

25‧‧‧Y軸伺服馬達25‧‧‧Y-axis servo motor

26‧‧‧頭支持體26‧‧‧ head support

27‧‧‧X軸伺服機構27‧‧‧X-axis servo

28‧‧‧X軸伺服馬達28‧‧‧X-axis servo motor

29‧‧‧X軸導軌29‧‧‧X-axis guide

30‧‧‧頭單元30‧‧‧head unit

31‧‧‧頭單元本體31‧‧‧head unit body

31A‧‧‧Z軸伺服馬達31A‧‧‧Z axis servo motor

31B‧‧‧R軸伺服馬達31B‧‧‧R-axis servo motor

32‧‧‧安裝頭32‧‧‧Mounting head

33‧‧‧旋轉軸33‧‧‧rotation axis

34‧‧‧吸附噴嘴34‧‧‧ adsorption nozzle

34A‧‧‧噴嘴本體34A‧‧‧Nozzle body

35‧‧‧軸部35‧‧‧ Shaft

36‧‧‧夾持部36‧‧‧Clamping section

37‧‧‧板彈簧37‧‧‧ leaf spring

38‧‧‧供給路徑38‧‧‧ Supply Path

40‧‧‧頭部40‧‧‧Head

50‧‧‧背單元50‧‧‧back unit

51‧‧‧背板51‧‧‧back

52‧‧‧上側板52‧‧‧ Upper side plate

52A‧‧‧上側板52之上表面52A‧‧‧Upper surface of upper side plate 52

52B‧‧‧上側板52之下表面52B‧‧‧The lower surface of the upper side plate 52

53‧‧‧下側板53‧‧‧Lower side plate

54‧‧‧吸附孔54‧‧‧ adsorption hole

55‧‧‧被緊固部55‧‧‧ fastened

56‧‧‧固定螺釘56‧‧‧ set screw

57‧‧‧支持框57‧‧‧Support box

58‧‧‧負壓供給空間58‧‧‧Negative pressure supply space

60‧‧‧保持構件60‧‧‧ holding member

61‧‧‧上側保持構件61‧‧‧Upper holding member

62‧‧‧下側保持構件62‧‧‧Lower side holding member

62A‧‧‧後緣部62A‧‧‧Back edge

62B‧‧‧前緣部62B‧‧‧ leading edge

62C‧‧‧保持側鈎掛部62C‧‧‧Hold side hook

63‧‧‧球面滑動軸承部63‧‧‧ Spherical plain bearing section

64‧‧‧高度調整部(「調整構件」之一例)64‧‧‧Height adjustment section (an example of `` adjustment member '')

65‧‧‧外輪部65‧‧‧Outer wheel department

65A‧‧‧內周面65A‧‧‧Inner peripheral surface

66‧‧‧凹部66‧‧‧ Recess

67‧‧‧本體部67‧‧‧Body

68‧‧‧抵接部68‧‧‧Abutment Department

69‧‧‧螺釘部(「旋轉操作部」之一例)69‧‧‧Screw section (an example of `` rotation operation section '')

69A‧‧‧切口槽69A‧‧‧Notch groove

69B‧‧‧軸心69B‧‧‧Axis

70‧‧‧支持構件70‧‧‧ supporting components

71‧‧‧支持基台71‧‧‧ Support abutment

72‧‧‧支持柱72‧‧‧ support column

73‧‧‧支持板73‧‧‧ support board

73A‧‧‧後緣部73A‧‧‧back edge

73B‧‧‧前緣部73B‧‧‧ Leading edge

73C‧‧‧支持板73之上表面73C‧‧‧Support board 73 upper surface

73D‧‧‧支持側鈎掛部73D‧‧‧Support side hook

74‧‧‧螺栓74‧‧‧ Bolt

75‧‧‧球狀內輪部75‧‧‧ spherical inner wheel

75A‧‧‧外周面75A‧‧‧outer surface

77‧‧‧台座部77‧‧‧ pedestal

78‧‧‧支持凹部78‧‧‧ Support recess

79‧‧‧被抵接板79‧‧‧ abutted board

80‧‧‧調整噴嘴(「扣合構件」之一例)80‧‧‧Adjusting the nozzle (an example of `` fastening member '')

80A‧‧‧噴嘴本體80A‧‧‧Nozzle body

80B‧‧‧下端開口80B‧‧‧Bottom opening

81‧‧‧凸緣部81‧‧‧ flange

82‧‧‧頭部82‧‧‧Head

83‧‧‧嵌合片部83‧‧‧ Fitting piece section

84‧‧‧插通路徑84‧‧‧pass-through path

90‧‧‧彈推構件90‧‧‧ Bomb pusher

110‧‧‧控制部110‧‧‧Control Department

111‧‧‧運算處理部111‧‧‧ Computing Processing Department

112‧‧‧記憶體112‧‧‧Memory

M1、M2‧‧‧一對高度調整部64之位置Positions of M1, M2‧‧‧‧ pair of height adjustment sections 64

E‧‧‧電子零件E‧‧‧Electronic parts

P‧‧‧印刷電路板(「基板」之一例)P‧‧‧printed circuit board (an example of "substrate")

P0‧‧‧原點P0‧‧‧ origin

PA‧‧‧測定點PA‧‧‧Measurement point

PB‧‧‧測定點PB‧‧‧Measurement point

PC‧‧‧測定點PC‧‧‧Measurement point

PD‧‧‧測定點PD‧‧‧Measurement point

圖1係實施形態之表面安裝機之俯視圖。 圖2係表示自正面觀察零件安裝裝置之狀態的前視圖。 圖3係表示於高度調整部之上方配置有調整噴嘴之狀態的頭單元與背單元之前視圖。 圖4係表示於高度調整部之上方配置有調整噴嘴之狀態的頭單元與背單元之側視圖。 圖5係圖3之A-A線剖視圖。 圖6係圖3之B-B線剖視圖。 圖7係背單元之俯視圖。 圖8係表示使高度調整部之螺釘部與調整噴嘴嵌合之狀態的頭單元與背單元之前視圖。 圖9係表示使高度調整部之螺釘部與調整噴嘴嵌合之狀態的頭單元與背單元之側視圖。 圖10係將調整噴嘴裝設於旋轉軸之下端部之狀態的前視圖。 圖11係調整噴嘴之側視圖。 圖12係調整噴嘴之仰視圖。 圖13係表示使調整噴嘴抵接於背板之上表面之狀態的頭單元與背單元之前視圖。 圖14係表示表面安裝機之電性構成之方塊圖。 圖15係水平調整處理之流程圖。FIG. 1 is a plan view of a surface mounting machine according to an embodiment. Fig. 2 is a front view showing a state in which the component mounting device is viewed from the front. FIG. 3 is a front view showing the head unit and the back unit in a state where an adjustment nozzle is disposed above the height adjustment portion. 4 is a side view showing a head unit and a back unit in a state where an adjustment nozzle is arranged above a height adjustment unit. Fig. 5 is a sectional view taken along the line A-A in Fig. 3. Fig. 6 is a sectional view taken along the line B-B in Fig. 3. Figure 7 is a top view of the back unit. FIG. 8 is a front view showing the head unit and the back unit in a state where the screw portion of the height adjustment portion is fitted into the adjustment nozzle. FIG. 9 is a side view showing the head unit and the back unit in a state where the screw portion of the height adjustment portion is fitted into the adjustment nozzle. FIG. 10 is a front view showing a state where the adjustment nozzle is installed at the lower end of the rotation shaft. Fig. 11 is a side view of the adjusting nozzle. Fig. 12 is a bottom view of the adjustment nozzle. FIG. 13 is a front view of the head unit and the back unit in a state where the adjustment nozzle is brought into contact with the upper surface of the back plate. Fig. 14 is a block diagram showing the electrical configuration of a surface mounter. FIG. 15 is a flowchart of a horizontal adjustment process.

Claims (6)

一種表面安裝機,其具備: 背板,其載置供安裝電子零件之基板; 調整構件,其設置為具有能夠旋轉操作之旋轉操作部之狀態,且藉由使上述旋轉操作部旋轉而調整上述背板之水平度;及 頭單元,其將上述電子零件安裝於上述基板; 上述頭單元具有:旋轉軸,其能夠向與上述旋轉操作部之旋轉方向相同之方向旋轉;及扣合構件,其可裝卸地設置於上述旋轉軸之前端,且能夠扣合於上述調整構件之上述旋轉操作部; 藉由使上述旋轉軸旋轉,而利用上述扣合構件使上述旋轉操作部旋轉從而調整上述背板之水平度。A surface mounting machine comprising: a back plate on which a substrate for mounting electronic parts is mounted; an adjustment member provided in a state having a rotary operation portion capable of rotating operation, and adjusting the above by rotating the rotary operation portion The level of the back plate; and a head unit that mounts the electronic components on the substrate; the head unit includes a rotation shaft that can rotate in the same direction as the rotation direction of the rotation operation portion; and a fastening member that It is detachably provided at the front end of the rotation shaft, and can be fastened to the rotation operation portion of the adjustment member; the rotation operation portion is rotated, and the rotation operation portion is rotated by the fastening member to adjust the back plate. Level. 如請求項1之表面安裝機,其中上述旋轉操作部與上述扣合構件係藉由於上述旋轉操作部之軸心延伸之方向凹凸嵌合而扣合。The surface mounting machine according to claim 1, wherein the rotation operation portion and the fastening member are fastened by being concave-convexly fitted in a direction in which the axis of the rotation operation portion extends. 如請求項1或2之表面安裝機,其進而具有控制部,該控制部具有記憶資料之記憶體, 上述控制部係於上述背板之水平度超過記憶於上述記憶體之水平度容許值之情形時,藉由使上述旋轉操作部旋轉,而調整上述背板之水平度。If the surface mounting machine of claim 1 or 2 further has a control section having a memory for storing data, the level of the control section above the backplane exceeds the allowable level of the level stored in the memory. In this case, the level of the back plate is adjusted by rotating the rotation operation portion. 如請求項1至3中任一項之表面安裝機,其中於上述旋轉軸設置有供給路徑,該供給路徑供給用以保持或釋放上述電子零件之負壓或正壓, 藉由利用上述背板堵塞上述供給路徑,而測定上述背板之水平度。The surface mounting machine according to any one of claims 1 to 3, wherein a supply path is provided on the rotation shaft, and the supply path supplies a negative pressure or a positive pressure for maintaining or releasing the electronic component, by using the back plate. The supply path is closed, and the level of the back plate is measured. 如請求項4之表面安裝機,其中上述扣合構件具有插通路徑,該插通路徑係一端與上述供給路徑連通,並且於抵接於上述背板時,另一端由上述背板堵塞。The surface mounting machine according to claim 4, wherein the fastening member has an insertion path, one end of which is in communication with the supply path, and the other end is blocked by the back plate when it abuts against the back plate. 一種表面安裝機之水平度調整方法,該表面安裝機具備: 背板,其載置供安裝電子零件之基板; 調整構件,其設置為具有能夠旋轉操作之旋轉操作部之狀態,且藉由使上述旋轉操作部旋轉而調整上述背板之水平度;及 頭單元,其將上述電子零件安裝於上述基板; 上述頭單元係於能夠向與上述旋轉操作部之旋轉方向相同之方向旋轉之旋轉軸之前端裝設能夠扣合於上述調整構件之上述旋轉操作部的扣合構件,藉由使上述旋轉軸旋轉,而利用上述扣合構件使上述旋轉操作部旋轉從而調整上述背板之水平度。A method for adjusting the level of a surface-mounting machine, the surface-mounting machine includes: a back plate on which a substrate for mounting electronic components is mounted; and an adjusting member provided in a state of a rotary operation part capable of rotary operation, and by using The rotation operation part rotates to adjust the level of the back plate; and a head unit that mounts the electronic components on the substrate; the head unit is on a rotation shaft capable of rotating in the same direction as the rotation direction of the rotation operation part The front end is provided with a fastening member that can be fastened to the rotation operation portion of the adjustment member. The rotation axis is rotated, and the rotation operation portion is rotated by the fastening member to adjust the level of the back plate.
TW106121932A 2016-11-22 2017-06-30 Surface mounting machine and level adjustment method of surface mounting machine TWI661750B (en)

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