TW201738425A - Auxiliary sewing device and sewing machine using the auxiliary sewing device - Google Patents

Auxiliary sewing device and sewing machine using the auxiliary sewing device Download PDF

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Publication number
TW201738425A
TW201738425A TW106110896A TW106110896A TW201738425A TW 201738425 A TW201738425 A TW 201738425A TW 106110896 A TW106110896 A TW 106110896A TW 106110896 A TW106110896 A TW 106110896A TW 201738425 A TW201738425 A TW 201738425A
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Taiwan
Prior art keywords
sewing
rail
edge
rail portion
feeding
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TW106110896A
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Chinese (zh)
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林田高幸
木下龍一郎
彌永明夫
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大和縫紉機製造股份有限公司
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Publication of TW201738425A publication Critical patent/TW201738425A/en

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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B35/00Work-feeding or -handling elements not otherwise provided for
    • D05B35/10Edge guides
    • D05B35/105Guiding while stretching the workpiece, e.g. by means of weighted clips
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05DINDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
    • D05D2305/00Operations on the work before or after sewing
    • D05D2305/32Measuring

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The invention provides an auxiliary sewing device and a sewing machine using the auxiliary sewing device. Sewing machine S comprises a sewing device 1, an automatic compensation device 20, and an auxiliary device 30. The sewing device 1 is used for sewing the end edges of two fabrics W 1 and W 2 individually having an end edge with curve profile different from each other, in a state where both end edges are overlapped, while they are sending from the front side to the far side in the feeding direction A as seen from the worker. The automatic compensation device 20 is disposed on the front side of the sewing machine device 1, and is used for automatically correcting the deviation of a position from the end edge portion of each fabric in the lateral direction orthogonal to the feeding direction A of the fabric in the sewing machine device 1 to the seam. The auxiliary device 30 is disposed on the front side of the automatic compensation device 20, and is used for assisting the feeding operation of one fabric by the sewing machine.

Description

縫紉輔助裝置及採用該縫紉輔助裝置的縫紉機Sewing aid and sewing machine using the same

本發明涉及一種縫紉輔助裝置及採用該縫紉輔助裝置的縫紉機。The present invention relates to a sewing assisting device and a sewing machine using the sewing assisting device.

一直以來,一種設在縫紉裝置上的導向裝置(如專利文獻1所示的裝置)廣為人知。A guide device (such as the one shown in Patent Document 1) provided on a sewing device has been widely known.

專利文獻1公開了一種縫紉機用縫料導向裝置,其用於進行自動控制,將縫料的端緣部位置對齊。具體而言,該導向裝置包括導向輪和輪。其中,該導向輪呈圓筒狀,以轉軸為中心旋轉,並將縫料的端緣部送向縫紉裝置側,該轉軸沿與縫紉裝置對縫料的送料方向正交的方向延伸;該輪的外周部從導向輪的外周面突出且可在該轉軸方向上轉動,藉由該轉動而來對位置偏移進行校正,該位置偏移是指在縫料的端緣部和線縫之間沿該轉軸方向發生的位置偏移。 〔專利文獻〕 [專利文獻1]日本公開專利公報特開平06-182074號公報Patent Document 1 discloses a sewing material guiding device for a sewing machine for performing automatic control to align the end edge portions of the sewing material. In particular, the guiding device comprises a guide wheel and a wheel. Wherein, the guide wheel has a cylindrical shape, rotates around the rotating shaft, and sends the edge portion of the sewing material to the sewing device side, and the rotating shaft extends in a direction orthogonal to the feeding direction of the sewing device to the sewing material; The outer peripheral portion protrudes from the outer peripheral surface of the guide wheel and is rotatable in the direction of the rotation axis, and the positional deviation is corrected by the rotation, which is between the edge portion of the sewing material and the seam A positional shift that occurs along the direction of the axis of rotation. [Patent Document 1] Japanese Laid-Open Patent Publication No. Hei 06-182074

〔發明要解決的技術問題〕[Technical problems to be solved by the invention]

因為上述專利文獻1的導向裝置構成為導向輪以沿與縫料的送料方向正交的方向延伸的轉軸為中心旋轉,所以如果縫料的端緣部是直線形狀,則利用該導向裝置使該縫料的直線形狀的端緣部與送料方向對齊,就能夠準確且容易地向縫紉裝置引導縫料。Since the guide device of Patent Document 1 is configured such that the guide wheel rotates around the rotation axis extending in a direction orthogonal to the feed direction of the sewing material, if the end edge portion of the sewing material is linear, the guide device is used to When the end edge portion of the linear shape of the sewing material is aligned with the feeding direction, the sewing material can be accurately and easily guided to the sewing device.

然而,例如構成襯衫的衣身的端緣部(袖口部分)和袖子的端緣部,它們一般為互不相同的曲線形狀,如果要用專利文獻1的導向裝置將這種端緣部為互不相同的曲線形狀的兩張縫料引向縫紉裝置側,縫紉作業者就必須用雙手邊沿與送料方向正交的方向拉動兩張縫料邊調節端緣部與線縫之間的間隔。為了進行上述調節作業,需要作業者的縫紉技能非常熟練。所以,當經驗尚淺的作業者進行縫紉作業時,可能會出現縫合部分生皺等不良現象。即,對端緣部為互不相同的曲線形狀的兩張縫料進行縫合時,如果使用專利文獻1的縫紉裝置,則需要作業者具備縫紉老手那樣高超的技能,經驗尚淺的作業者難以縫製出具有一定品質水準的縫製品。However, for example, the end edge portion (cuff portion) of the bodice constituting the shirt and the end edge portion of the sleeve are generally different from each other in a curved shape, and if the guide portion of Patent Document 1 is to be used, the end portion is mutually Two sewing materials of different curved shapes are directed to the sewing device side, and the sewing operator must adjust the interval between the edge portion and the seam by pulling the two sewing materials in the direction orthogonal to the feeding direction. In order to perform the above adjustment work, the sewing skill of the operator is required to be very skilled. Therefore, when an operator with a light experience performs sewing work, there may be a problem such as wrinkling of the stitched portion. In other words, when the sewing material of the patent document 1 is used, the operator of the sewing machine of the patent document 1 is required to have a skill as a sewing master, and it is difficult for an operator who is less experienced. Sewing products with a certain level of quality.

本發明正是鑑於上述各點而完成的。其目的在於:藉由設置一種新的裝置,讓經驗尚淺的作業者在對端緣部為曲線形狀的縫料進行縫合時,也能縫製出達到規定品質要求的縫製品。The present invention has been made in view of the above points. The object of the invention is to provide a new device that allows a less experienced operator to sew a sewing product having a predetermined quality requirement when sewing a slit material having a curved edge shape.

-用於解決技術問題的技術方案-- Technical solutions for solving technical problems -

為達到上述目的,本發明新設了一種輔助裝置,該輔助裝置用於將一張端緣部為曲線形狀的縫料順利地送向縫紉裝置及自動校正裝置。In order to achieve the above object, the present invention has newly provided an auxiliary device for smoothly feeding a sewing material having a curved edge shape to a sewing device and an automatic correcting device.

具體而言,第一方面的發明涉及一種縫紉輔助裝置,該縫紉輔助裝置設在自動校正裝置上,該自動校正裝置佈置在縫紉裝置前側,其中,該縫紉裝置用於沿送料方向邊將端緣部為互不相同的曲線形狀的上下兩張縫料的該端緣部送出邊將該端緣部彼此縫合起來,該自動校正裝置用於對位置偏移進行自動校正,該位置偏移是指在與該縫紉裝置對縫料的送料方向正交的左右方向上,從各縫料的端緣部到線縫之間的位置偏移。縫紉輔助裝置的特徵在於:其包括輔助裝置,該輔助裝置佈置在自動校正裝置的前側,輔助縫紉裝置進行對一張縫料的送料動作,輔助裝置包括:導向部,其佈置為朝向自動校正裝置延伸;以及夾料部,其設在該導向部上且可移動,用於夾住並拉緊一張縫料的端緣部的縫合結束側來給縫紉裝置的送料動作施加阻力,由此讓該端緣部變形為近似直線狀。In particular, the invention of the first aspect relates to a sewing assisting device which is provided on an automatic correcting device which is arranged on the front side of the sewing device, wherein the sewing device is used to edge the edge in the feeding direction The end edge portion of the upper and lower two pieces of the slit material having different curved shapes is sewn to each other, and the automatic correction device is used for automatically correcting the positional deviation, which is the positional deviation In the left-right direction orthogonal to the feeding direction of the sewing device to the sewing material, the position from the edge portion of each sewing material to the seam is shifted. The sewing assisting device is characterized in that it comprises an auxiliary device which is arranged on the front side of the automatic correcting device, the auxiliary sewing device performs a feeding action on a sewing material, the auxiliary device comprising: a guiding portion arranged to face the automatic correcting device And a clamping portion provided on the guiding portion and movable for clamping and tensioning the end end side of the end edge portion of the sewing material to apply resistance to the feeding action of the sewing device, thereby allowing The edge portion is deformed to be approximately linear.

在該第一方面的發明中,利用輔助裝置夾住並拉緊一張縫料的端緣部的縫合結束側而對縫紉裝置的送料動作施加阻力,由此能夠使該端緣部變形為近似直線狀。即,對端緣部為互不相同的曲線形狀的上下兩張縫料進行縫合時,利用輔助裝置使一張縫料的端緣部從曲線形狀變為近似直線狀,就能夠直接將縫料沿送料方向送向自動輔助裝置,另一方面,沿與送料方向正交的左右方向僅移動另一張縫料,邊移動邊調節端緣部與線縫之間的間隔即可。換言之,也就是能夠做到:利用輔助裝置使一張縫料的端緣部從曲線形狀變為近似直線狀,並以該端緣部為基準,邊讓另一張縫料的曲線形狀沿一張縫料的端緣部移動邊將兩張縫料的端緣部縫合起來。像這樣,藉由設置輔助裝置來輔助縫紉裝置進行對一張縫料的送料動作,出現縫合部分生皺等不良情況的可能性就會降低,且能夠減輕作業者的負擔,因此,經驗尚淺的作業者也能夠縫製出達到規定品質要求的縫製品。According to the first aspect of the invention, the assisting device clamps and tensions the end portion of the end portion of the one piece of the sewn material to apply a resistance to the feeding operation of the sewing device, whereby the end portion can be deformed into an approximate Straight. In other words, when the upper and lower two sewn materials whose end edges are different in shape from each other are sewn together, the end edge portion of one piece of the sewn material is changed from a curved shape to a substantially linear shape by an auxiliary device, and the sewn material can be directly used. It is sent to the automatic assisting device in the feeding direction. On the other hand, only the other sewing material is moved in the left-right direction orthogonal to the feeding direction, and the interval between the edge portion and the seam can be adjusted while moving. In other words, it is also possible to: use an auxiliary device to change the edge portion of one piece of sewing material from a curved shape to an approximately linear shape, and to make the curved shape of another sewing material along the edge of the edge portion The edge of the slit material is moved to sew the edge portions of the two sewing materials. In this way, by providing the auxiliary device to assist the sewing device in the feeding operation of one sewing material, the possibility of occurrence of defects such as wrinkles in the stitched portion is reduced, and the burden on the operator can be reduced, so the experience is still shallow. The operator can also sew sewing products that meet the required quality requirements.

第二方面的發明如下:在第一方面的發明的基礎上,其特徵在於,所述導向部包括:導軌部,其朝向送料方向以直線狀延伸,夾料部由導軌部支承且可在該導軌部上往返移動;支承部,其在該導軌部的兩端部處支承該導軌部且後側端部可轉動,以保證前側端部的上下位置可以調節。According to a second aspect of the invention, in the invention of the first aspect, the guide portion includes: a rail portion that extends linearly toward a feeding direction, and the entraining portion is supported by the rail portion and can be The rail portion moves back and forth; the support portion supports the rail portion at both end portions of the rail portion and the rear end portion is rotatable to ensure that the upper and lower positions of the front end portion can be adjusted.

在該第二方面的發明中,藉由對導軌部的前側端部的上下位置進行調節,就能夠對夾料部和縫紉裝置之間縫料的拉緊狀態進行適當調節。In the second aspect of the invention, the tension state of the sewing material between the nip portion and the sewing device can be appropriately adjusted by adjusting the vertical position of the front end portion of the rail portion.

第三方面的發明如下:在第二方面的發明的基礎上,其特徵在於,夾料部包括上輥和下輥,該上輥和下輥在從上下兩側夾住該導軌部的狀態下,可轉動而沿該導軌部的長度方向往返移動,因支承部的存在,該導軌部以後側端部的高度高於前側端部的方式傾斜,該夾料部構成為:當該上輥和下輥沿從該導軌部的前側端部向後側端部的傾斜上升方向在該導軌部上移動時,該夾料部受到自重的阻礙作用,而在該導軌部上被動地移動。The invention of the third aspect is as follows, characterized in that, in the invention of the second aspect, the entraining portion includes an upper roller and a lower roller, and the upper roller and the lower roller are in a state of sandwiching the rail portion from the upper and lower sides Rotating and reciprocating along the longitudinal direction of the rail portion, the height of the rear end portion of the rail portion is inclined higher than the front end portion due to the presence of the support portion, and the entraining portion is configured as: when the upper roller and When the lower roller moves on the rail portion in the obliquely rising direction from the front end portion to the rear end portion of the rail portion, the chuck portion is hindered by its own weight and passively moves on the rail portion.

在該第三方面的發明中,當夾料部藉由上輥和下輥的轉動在導軌部上沿從前側端部向後側端部傾斜上升的方向移動時,夾料部受到自重的阻礙作用而在導軌部上被動地移動,因此不需要特別使用電動部件也能夠以簡單的結構配合縫紉裝置的送料動作,夾住並拉緊一張縫料的端緣部的縫合結束側。In the third aspect of the invention, the entrainment portion is hindered by the self-weight when the entrainment portion is moved in the direction in which the upper roller and the lower roller are tilted upward on the rail portion from the front end portion toward the rear end portion. Further, since it is passively moved on the rail portion, the feeding operation of the sewing device can be matched with a simple structure without using a special electric component, and the sewing end side of the edge portion of one piece of the sewing material can be clamped and tensioned.

第四方面的發明如下:在第二或第三方面的發明的基礎上,其特徵在於,在支承部上設有開關部,當該開關部與述夾料部接觸時,該開關部使該夾料部解除對一張縫料的端緣部的縫合結束側的夾緊狀態。According to a second aspect of the present invention, in the second or third aspect of the present invention, a switch portion is provided on the support portion, and the switch portion causes the switch portion to contact the clip portion The nip portion releases the clamped state on the end side of the stitching of the edge portion of the one piece of the sewn material.

在該第四方面的發明中,夾料部以夾住縫料的端緣部的縫合結束側的狀態在導軌部上移動而與開關部接觸後,夾料部對一張縫料端緣部的縫合結束側的夾緊狀態就會被解除。像這樣利用開關部,能夠以簡單的結構解除夾料部對一張縫料的夾緊狀態,而將該縫料端緣部的縫合結束側順利地送向縫紉裝置,之後又能夠利用夾料部自身的重力等讓夾料部沿傾斜的導軌部回到前側。In the fourth aspect of the invention, the entraining portion moves on the rail portion in a state in which the end portion of the end portion of the sewn material is gripped to be in contact with the switch portion, and the entraining portion faces the end portion of the sewn material. The clamped state on the end side of the stitching is released. By using the switch unit as described above, the clamping state of the one piece of the sewn material can be released with a simple configuration, and the end of the sewn end portion can be smoothly conveyed to the sewing device, and then the entrainment can be utilized. The gravity or the like of the part itself returns the engraving portion to the front side along the inclined rail portion.

第五方面的發明如下:在第一方面的發明的基礎上,其特徵在於,輔助裝置包括:送料速度傳感器,其用於檢測縫紉裝置對縫料的送料速度;驅動部,其使夾料部沿導向部移動;控制部,其控制驅動部,以保證夾料部與由送料速度傳感器檢測出的送料速度同步而在導向部上自動移動。The invention of the fifth aspect is as follows: based on the invention of the first aspect, the auxiliary device includes: a feed speed sensor for detecting a feed speed of the sewing device to the sewing material; and a driving portion for the chucking portion Moving along the guide portion; the control portion controls the drive portion to ensure that the grip portion automatically moves on the guide portion in synchronization with the feed speed detected by the feed speed sensor.

在該第五方面的發明中,能夠進行控制,讓夾料部能夠在導軌部上主動地移動,且夾料部的速度始終與送料速度相對應。In the fifth aspect of the invention, it is possible to control so that the nip portion can be actively moved on the rail portion, and the speed of the nip portion always corresponds to the feed speed.

第六方面的發明涉及一種縫紉機,其特徵在於,該縫紉機包括第一到第五方面的發明中任一方面所述的縫紉輔助裝置。A sixth aspect of the invention relates to a sewing machine characterized in that the sewing machine comprises the sewing assisting device according to any one of the first to fifth aspects of the invention.

該第六方面的發明能夠發揮與第一方面的發明同樣的作用和效果。The invention of the sixth aspect can exhibit the same actions and effects as those of the first aspect of the invention.

〔發明的效果〕[Effects of the Invention]

根據本發明,藉由設置輔助裝置來輔助送料動作,以保證在對端緣部為互不相同的曲線形狀的上下兩張縫料進行縫合時,該輔助裝置將一張縫料的端緣部的縫合結束側夾住並拉緊,而對縫紉裝置的送料動作施加阻力。由此,出現縫合部分生皺等不良情況的可能性會降低,且能減輕作業者的負擔,因此,經驗尚淺的作業者也能縫製出達到規定品質要求的縫製品。According to the present invention, the auxiliary feeding device is provided to assist the feeding operation to ensure that the auxiliary device sets the edge portion of the sewing material when the upper and lower sewing materials having the curved edges of the opposite end portions are sewn together. The end of the stitching is clamped and tightened, and a resistance is applied to the feeding action of the sewing device. As a result, there is a possibility that defects such as wrinkles in the sewn portion are reduced, and the burden on the operator can be reduced. Therefore, an operator who is less experienced can also sew a sewn product that meets the predetermined quality requirements.

下面參照附圖對本發明的實施方式進行詳細說明。需要說明的是,以下實施方式僅為說明本發明本質的示例,並沒有限制本發明、其應用對象或其用途的意圖。Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It is to be noted that the following embodiments are merely illustrative of the nature of the invention, and are not intended to limit the invention, the application thereof, or the use thereof.

圖1和圖2示出本發明的實施方式所涉及的縫紉機S,該縫紉機S的主要構成要素是縫紉裝置1、自動校正裝置20和輔助裝置30。下面對各裝置進行詳細說明。需要說明的是,在本實施方式中,縫紉裝置1、自動校正裝置20和輔助裝置30均設在作業台T上。1 and 2 show a sewing machine S according to an embodiment of the present invention, and the main components of the sewing machine S are a sewing device 1, an automatic correction device 20, and an auxiliary device 30. Each device will be described in detail below. It should be noted that in the present embodiment, the sewing device 1, the automatic correction device 20, and the auxiliary device 30 are all provided on the work table T.

在下面的說明中,“上方(上側)”和“下方(下側)”表示的位置關係是縫紉機S的上下方向。在以使用縫紉機S的縫紉作業者觀察到的縫紉裝置1為基準的情況下,“前側”表示的位置關係是以縫紉裝置1為基準靠近縫紉作業者的一側,“後側”表示的位置關係是以縫紉裝置1為基準遠離縫紉作業者的一側。“左右方向”表示俯視時與後述的縫料的送料方向A正交的方向。In the following description, the positional relationship indicated by "upper side (upper side)" and "lower side (lower side)" is the up and down direction of the sewing machine S. In the case of the sewing apparatus 1 observed by the sewing machine using the sewing machine S, the positional relationship indicated by the "front side" is the side closer to the sewing operator with respect to the sewing apparatus 1, and the position indicated by the "rear side". The relationship is the one that is away from the sewing operator based on the sewing device 1. The “left-right direction” indicates a direction orthogonal to the feeding direction A of the sewing material to be described later in plan view.

〔縫紉裝置〕[sewing device]

縫紉裝置1是主要用於鎖邊的包縫縫紉機。具體而言,該縫紉裝置1構成為:在將端緣部為互不相同的曲線形狀的上下兩張縫料W1、W2(參照圖9)的端緣部重疊起來的狀態下,能夠邊將縫料W1、W2的端緣部朝縫紉作業者看去的送料方向A送出邊將兩端緣部縫合起來。需要說明的是,在圖9中,上側縫料W1示出的是襯衫的袖部,下側縫料W2示出的是襯衫的衣身。The sewing device 1 is an overlock sewing machine mainly used for sewing. Specifically, the sewing apparatus 1 is configured to be able to overlap the edge portions of the upper and lower sewing materials W1 and W2 (see FIG. 9 ) having curved edges that are different from each other in the end edge portion. The edge portions of the sewing materials W1 and W2 are fed to the feeding direction A as seen by the sewing operator, and the both end edges are sewn together. In addition, in FIG. 9, the upper side sewing material W1 shows the sleeve part of a shirt, and the lower side sewing material W2 shows the body of a shirt.

如圖1~圖3所示,縫紉裝置1包括主體部2,該主體部2的上下方向上的大致中央處安裝有近似矩形箱狀的圓筒台(cylinder bed)部3。As shown in FIGS. 1 to 3, the sewing apparatus 1 includes a main body portion 2, and a cylinder bed portion 3 having a substantially rectangular box shape is attached to a substantially central portion of the main body portion 2 in the vertical direction.

在圓筒台部3的上部以水平狀態安裝有針板4,用來承載從前側被送向送料方向A的縫料。在該針板4上設有落針孔(未圖示)和送料溝(未圖示)。其中,該落針孔用於讓後述縫紉針7扎進圓筒台部3的內部,該送料溝(未圖示)沿送料方向A延伸。在送料溝內部設有送料牙(未圖示),其與送料溝內針桿6的上下往返移動同步,邊做橢圓運動邊將放在針板4上表面的縫料送出。A needle plate 4 is attached to the upper portion of the cylindrical land portion 3 in a horizontal state for carrying the sewing material fed from the front side to the feeding direction A. A needle hole (not shown) and a feed groove (not shown) are provided in the needle plate 4. Here, the needle drop hole is for allowing the sewing needle 7 to be described later to be inserted into the inside of the cylindrical land portion 3, and the feed groove (not shown) extends in the feeding direction A. A feed dog (not shown) is provided inside the feed chute, and the sewing material placed on the upper surface of the needle plate 4 is sent out while moving in an elliptical motion in synchronization with the vertical movement of the needle bar 6 in the feed groove.

在圓筒台部3的上方安裝有縫紉機機頭部5。在該縫紉機機頭部5的下部設有針桿6和縫紉針7。其中,該針桿6朝針板4向下方延伸,該縫紉針7固定在針桿6的下端部上。在該縫紉機機頭部5中內置有驅動機構(未圖示),其用於驅動針桿6上下往返移動。在縫紉機機頭部5的下方安裝有臂部8,在該臂部8上設有壓料部11。A sewing machine head 5 is attached above the cylindrical base portion 3. A needle bar 6 and a sewing needle 7 are provided at a lower portion of the sewing machine head 5. Here, the needle bar 6 extends downward toward the needle plate 4, and the sewing needle 7 is fixed to the lower end portion of the needle bar 6. A drive mechanism (not shown) is built in the sewing machine head 5 for driving the needle bar 6 up and down. An arm portion 8 is attached below the sewing machine head 5, and a binder portion 11 is provided on the arm portion 8.

根據上述縫紉裝置1,將縫料置於針板4的上表面,邊用壓料部11壓住縫料邊驅動主體部2工作,由此就能夠用縫紉針7對縫料的端緣部進行鎖邊。需要說明的是,本實施方式的縫紉裝置1採用的是已知的機械構造。對於上述構成方式以外的其他構成方式,省略詳細說明。According to the sewing apparatus 1 described above, the sewing material is placed on the upper surface of the needle plate 4, and the body portion 2 is driven by the pressing portion 11 against the sewing material, whereby the end portion of the sewing material can be used with the sewing needle 7. Lock the edges. It should be noted that the sewing apparatus 1 of the present embodiment employs a known mechanical structure. The detailed description of the other configurations other than the above-described configuration will be omitted.

〔自動校正裝置〕[automatic correction device]

如圖1~圖3所示,所述自動校正裝置20佈置在縫紉裝置1的前側,用於對位置偏移進行自動校正。其中,該位置偏移是指在與縫紉裝置1對縫料的送料方向A正交的左右方向上,從各縫料的端緣部到線縫之間的位置偏移。As shown in FIGS. 1 to 3, the automatic correcting device 20 is disposed on the front side of the sewing device 1 for automatically correcting the positional shift. Here, the positional deviation refers to a positional deviation from the edge portion of each of the sewing materials to the seam in the left-right direction orthogonal to the feeding direction A of the sewing apparatus 1 with respect to the sewing material.

具體而言,如圖3所示,自動校正裝置20包括支架21A,在該支架21A上沿左右方向並排設有兩個同步帶輪22、22,它們之間留有間隔。由同步帶構成的送料帶24以其內周面上的齒部與同步帶輪嚙合的狀態卷繞在該帶輪22、22之間。在支架21A上安裝有電機23,用於驅動其中一個帶輪22。該電機23工作而帶動帶輪22、22正轉或反轉,送料帶24沿左右方向移動。送料帶24的外周面的摩擦係數保證送料帶24能夠輸送縫料。Specifically, as shown in FIG. 3, the automatic correcting device 20 includes a bracket 21A on which two timing pulleys 22, 22 are arranged side by side in the left-right direction with a space therebetween. The feed belt 24 composed of the timing belt is wound between the pulleys 22, 22 in a state in which the teeth on the inner peripheral surface thereof are engaged with the timing pulley. A motor 23 is mounted on the bracket 21A for driving one of the pulleys 22. The motor 23 operates to drive the pulleys 22, 22 forward or reverse, and the feed belt 24 moves in the left and right direction. The coefficient of friction of the outer peripheral surface of the feed belt 24 ensures that the feed belt 24 can transport the sewing material.

在主體部2的上表面安裝固定有支架2a,該支架2a包括突出部2b,該突出部2b朝前側突出到送料帶24正上方的位置。在該突出部2b上安裝固定有壓緊氣缸28,其由沿上下方向延伸的氣缸構成。該壓緊氣缸28的活塞桿28a貫穿支架2a的突出部2b並延伸至其下側,在活塞桿28a的端部(下端)安裝有升降部27,其與活塞桿28a一起移動。該升降部27為圓柱形,在其下端部形成有半球形狀的壓料部27a,隨壓緊氣缸28的伸出動作,升降部27與活塞桿28a一起向下移動,用該半球形狀的壓料部27a壓住送料帶24上的縫料,並在此狀態下利用送料帶24的移動沿左右方向輸送縫料。A bracket 2a is attached to the upper surface of the main body portion 2, and the bracket 2a includes a protruding portion 2b that protrudes toward the front side to a position directly above the feeding belt 24. A pressing cylinder 28 is attached and fixed to the protruding portion 2b, and is constituted by a cylinder extending in the vertical direction. The piston rod 28a of the pressing cylinder 28 penetrates the projection 2b of the bracket 2a and extends to the lower side thereof, and at the end (lower end) of the piston rod 28a, a lifting portion 27 is mounted which moves together with the piston rod 28a. The lifting portion 27 has a cylindrical shape, and a hemispherical shaped pressing portion 27a is formed at a lower end portion thereof. With the extending operation of the pressing cylinder 28, the lifting portion 27 moves downward together with the piston rod 28a, and the hemispherical shape is pressed. The material portion 27a presses the sewing material on the feed belt 24, and in this state, the sewing material is conveyed in the left-right direction by the movement of the feed belt 24.

檢測部(未圖示)對在從送到針板4上的縫料的端緣部到線縫之間且沿左右方向的位置偏移進行自動檢測。外部空氣供給裝置(未圖示)接收到該檢測部的檢測訊號後開始供給空氣。該空氣進入所述壓緊氣缸28,該壓緊氣缸28就開始工作。The detecting portion (not shown) automatically detects the positional deviation between the end edge portion of the sewing material sent to the needle plate 4 and the slit in the left-right direction. The external air supply device (not shown) starts to supply air after receiving the detection signal from the detection unit. The air enters the compression cylinder 28 and the compression cylinder 28 begins to operate.

即,基於檢測部的檢測訊號,壓緊氣缸28伸出後,其活塞桿28a下端的升降部27就會下降,其下端的壓料部27a會與放在送料帶24上的縫料發生較強的接觸。然後,電機23基於檢測部的檢測訊號進行驅動,由此,縫料在被壓料部27a和送料帶24夾住的狀態下隨送料帶24的移動而向左右任一方向移動。這樣一來,左右方向上從各縫料的端緣到線縫之間的位置偏移就會被自動校正。需要說明的是,該自動校正一結束,壓緊氣缸28的伸出動作就會停止而開始進行縮回動作,升降部27就會上升而恢復原來的狀態。That is, based on the detection signal of the detecting portion, after the pressing cylinder 28 is extended, the lifting portion 27 of the lower end of the piston rod 28a is lowered, and the pressing portion 27a at the lower end thereof is compared with the sewing material placed on the feeding belt 24. Strong contact. Then, the motor 23 is driven based on the detection signal of the detecting unit, whereby the sewing material moves in either of the left and right directions with the movement of the feeding belt 24 in a state where the sewing material is sandwiched by the nip portion 27a and the feeding belt 24. In this way, the positional deviation from the edge of each sewing material to the seam in the left-right direction is automatically corrected. It should be noted that when the automatic correction is completed, the extending operation of the pressing cylinder 28 is stopped and the retracting operation is started, and the lifting portion 27 is raised to return to the original state.

〔輔助裝置〕〔assisting equipments〕

如圖1和圖2所示,輔助裝置30佈置在自動校正裝置20的前側,構成為輔助縫紉裝置1進行對一張縫料的送料動作。該輔助裝置30包括導向部31和夾料部50。其中,該導向部31佈置為朝著自動校正裝置20延伸,該夾料部50設在該導向部31上且可移動。下面對二者的構成方式進行詳細說明。As shown in FIGS. 1 and 2, the auxiliary device 30 is disposed on the front side of the automatic correcting device 20, and is configured to assist the sewing device 1 in performing a feeding operation for one piece of sewing material. The auxiliary device 30 includes a guide portion 31 and a chucking portion 50. Therein, the guide portion 31 is arranged to extend toward the automatic correcting device 20, and the chucking portion 50 is provided on the guide portion 31 and is movable. The manner in which the two are constructed will be described in detail below.

如圖1和圖4所示,導向部31包括導軌部32,夾料部50由該導軌部32支承且可往返移動。該導軌部32為細長近似板狀,朝著送料方向A呈直線狀延伸,且佈置為:在板厚方向上相對的兩側面位於左右兩側,上下寬度方向上的兩側面沿上下鉛直面延伸。導向部31包括支承部,即後側支承部33和前側支承部40,其用於在導軌部32的長度方向上的兩端部處支承導軌部32。As shown in FIGS. 1 and 4, the guide portion 31 includes a rail portion 32 supported by the rail portion 32 and reciprocally movable. The rail portion 32 has an elongated and substantially plate shape and extends linearly in the feeding direction A, and is disposed such that the opposite sides in the thickness direction are located on the left and right sides, and the two sides in the upper and lower width directions extend along the upper and lower vertical faces. . The guide portion 31 includes a support portion, that is, a rear side support portion 33 and a front side support portion 40 for supporting the rail portion 32 at both end portions in the longitudinal direction of the rail portion 32.

後側支承部33設在導軌部32的後側,且支承導軌部32的後側端部32a在鉛直面內轉動。具體而言,作業台T位於自動輔助裝置30的前側附近,如圖5所示,在作業台T上安裝固定有朝上方延伸的支腳34,在該支腳34的上部,導軌部32的後側端部32a由水平方向上後側的轉軸35支承而可轉動。The rear side support portion 33 is provided on the rear side of the rail portion 32, and the rear side end portion 32a of the support rail portion 32 is rotated in the vertical plane. Specifically, the work table T is located near the front side of the automatic assist device 30. As shown in FIG. 5, a leg 34 extending upward is attached to the work table T, and at the upper portion of the leg 34, the rail portion 32 is The rear side end portion 32a is rotatably supported by a rotating shaft 35 on the rear side in the horizontal direction.

如圖1和圖4所示,前側支承部40設在導軌部32的前側,且支承導軌部32的前側端部32b沿上下方向升降,其高度位置可變。具體而言,作業台T位於遠離自動輔助裝置30的前側,如圖6所示,在作業台T上形成有通孔H,底座部41以跨過該通孔H的方式固定安裝在作業台T上。在該底座部41的左側,以如下狀態安裝有沿上下方向延伸的板狀的升降滑板部43:升降滑板部43由底座部41支承,利用由兩個螺釘V、V固定在底座部41上且可相對於呈近似“L”字形的金屬固定件42沿長度方向滑動(可升降)。升降滑板部43插在作業台T的通孔H內,其上端部由水平方向上的前側轉軸44支承,保證導軌部32的前側端部32b可轉動。As shown in FIGS. 1 and 4, the front side support portion 40 is provided on the front side of the rail portion 32, and the front side end portion 32b of the support rail portion 32 is raised and lowered in the vertical direction, and its height position is variable. Specifically, the work table T is located away from the front side of the automatic assist device 30. As shown in FIG. 6, a through hole H is formed in the work table T, and the base portion 41 is fixedly mounted on the work table so as to straddle the through hole H. T. A plate-shaped elevating slide portion 43 extending in the vertical direction is attached to the left side of the base portion 41 in such a manner that the elevating slide portion 43 is supported by the base portion 41 and is fixed to the base portion 41 by two screws V and V. And it is slidable (upliftable) in the longitudinal direction with respect to the metal fixing member 42 having an approximately "L" shape. The elevating slide portion 43 is inserted into the through hole H of the work table T, and the upper end portion thereof is supported by the front side rotation shaft 44 in the horizontal direction to ensure that the front end portion 32b of the rail portion 32 is rotatable.

調節氣缸45由以立起狀態沿上下方向延伸的氣缸構成,且在讓活塞桿(未圖示)貫穿底座部41的狀態下固定到底座部41上,該調節氣缸45的活塞桿穿過作業台T的通孔H延伸到其下側,其端部(下端部)與所述升降滑板部43的下端部連結為一體且一起移動,利用調節氣缸45的轉軸44和後側端部32a的後側支承部33之間的連結狀態讓升降滑板部43沿上下方向升降移動,由此能夠對導軌部32的前側端部32b的上下位置進行調節。如圖4所示,藉由調節氣缸45對升降滑板部43的上下位置進行調節,導軌部32就會以後側端部32a高於前側端部32b的方式傾斜。The adjustment cylinder 45 is constituted by a cylinder that extends in the up-and-down direction in an upright state, and is fixed to the base portion 41 in a state in which a piston rod (not shown) is inserted through the base portion 41, and the piston rod of the adjustment cylinder 45 passes through the operation. The through hole H of the table T extends to the lower side thereof, and the end portion (lower end portion) is integrally coupled with the lower end portion of the elevating slide portion 43 and moves together, by adjusting the rotating shaft 44 and the rear end portion 32a of the cylinder 45. The connection state between the rear side support portions 33 allows the elevation slide portion 43 to move up and down in the vertical direction, whereby the vertical position of the front end portion 32b of the rail portion 32 can be adjusted. As shown in FIG. 4, the upper and lower positions of the elevating slider portion 43 are adjusted by the adjustment cylinder 45, and the rail portion 32 is inclined such that the rear end portion 32a is higher than the front end portion 32b.

然後,如圖5、圖7和圖8所示,所述夾料部50包括呈近似“T”字形的基部51。在基部51的上部右側佈置有板狀的輥支承部53,其與基部51之間留有間隔且平行於基部51。該輥支承部53利用兩個圓柱狀的連結部52、52安裝在基部51的右表面上部而成為一體,且與基部51的右表面之間留有間隔而相對。在輥支承部53的左表面(與基部51相對的面)下部,例如兩個上輥54、54受到支承而可繞左右水平方向上的軸心旋轉,該上輥54、54水平排列,彼此之間在寬度方向上留有間隔。在基部51的右表面下部且上輥54、54之間的空隙的正下方,下輥55受到支承而可繞左右水平方向上的軸心旋轉。如圖1和圖4所示,在夾料部50設在導軌部32上的狀態下,上輥54、54和下輥55從導軌部32的上下兩側夾住導軌部32而轉動,由此,夾料部50就能夠沿導軌部32的長邊方向往返移動。Then, as shown in FIGS. 5, 7, and 8, the entraining portion 50 includes a base portion 51 having an approximately "T" shape. A plate-shaped roller support portion 53 is disposed on the upper right side of the base portion 51, and is spaced apart from the base portion 51 and is parallel to the base portion 51. The roller support portion 53 is integrally attached to the upper portion of the right surface of the base portion 51 by the two columnar connecting portions 52 and 52, and is opposed to the right surface of the base portion 51 with a space therebetween. In the lower portion of the left surface (the surface opposite to the base portion 51) of the roller support portion 53, for example, the two upper rollers 54, 54 are supported to be rotatable about the axis in the horizontal direction of the left and right, and the upper rollers 54, 54 are horizontally arranged with each other There is a gap between the width directions. Immediately below the lower portion of the right surface of the base portion 51 and between the upper rollers 54, 54, the lower roller 55 is supported to be rotatable about the axis in the horizontal direction. As shown in FIGS. 1 and 4, in a state where the engraving portion 50 is provided on the rail portion 32, the upper rollers 54, 54 and the lower roller 55 are rotated by sandwiching the rail portion 32 from the upper and lower sides of the rail portion 32, and Thereby, the entraining portion 50 can reciprocate in the longitudinal direction of the rail portion 32.

另一方面,在基部51的左表面上固定有夾緊氣缸56,其由包括向上突出的活塞桿56a的氣缸構成。在該夾緊氣缸56上設有供氣口57、57,供外部空氣供給裝置(未圖示)的供氣管58,58插入。從外部空氣供給裝置經由該供氣口57、57將壓縮空氣供給到夾緊氣缸56內,夾緊氣缸56就開始進行伸出動作,其活塞桿56a的突出長度會發生變化。在夾緊氣缸56的活塞桿56a上部固定有圓形的夾緊部59而成為一體,在該夾緊部59的上表面上設有向上突出的圓柱狀的凸部60。On the other hand, a clamping cylinder 56 is fixed to the left surface of the base portion 51, which is constituted by a cylinder including a piston rod 56a that protrudes upward. Air supply ports 57, 57 are provided in the clamp cylinder 56, and air supply pipes 58, 58 for external air supply means (not shown) are inserted. The compressed air is supplied from the external air supply device to the clamp cylinder 56 via the air supply ports 57, 57, and the clamp cylinder 56 starts to extend, and the protruding length of the piston rod 56a changes. A circular clamp portion 59 is integrally fixed to the upper portion of the piston rod 56a of the clamp cylinder 56, and a cylindrical projection 60 projecting upward is provided on the upper surface of the clamp portion 59.

在基部51的上端部,利用螺紋安裝固定有頂板部61,其位於所述夾緊部59的上方且向左側延伸。在該頂板部61上設有貫通該頂板部61的圓形孔部62,供夾緊部59的凸部60以間隙配合的狀態插入。A top plate portion 61 is attached to the upper end portion of the base portion 51 by screwing, and is located above the clamp portion 59 and extends to the left side. The top plate portion 61 is provided with a circular hole portion 62 penetrating the top plate portion 61, and the convex portion 60 of the clamp portion 59 is inserted in a state of being fitted with a gap.

如圖8所示,當外部空氣供給裝置將壓縮空氣供給到夾緊氣缸56中後,夾緊氣缸56就開始進行伸出動作,活塞桿56a和夾緊部59一起向上方移動,夾緊部59的凸部60就插入頂板部61的孔部62(參照圖8的虛線)。然後,只要外部空氣供給裝置繼續向夾緊氣缸56內供給空氣,就會維持該插入狀態。利用夾緊部59的上述動作,就能夠夾住一張縫料的端緣部的縫合結束側。As shown in FIG. 8, when the external air supply device supplies the compressed air into the clamp cylinder 56, the clamp cylinder 56 starts to extend, and the piston rod 56a and the clamp portion 59 move upward together, and the clamp portion The convex portion 60 of 59 is inserted into the hole portion 62 of the top plate portion 61 (see a broken line in Fig. 8). Then, as long as the external air supply device continues to supply air into the clamp cylinder 56, the inserted state is maintained. By the above operation of the clamp portion 59, it is possible to sandwich the end side of the stitching of the edge portion of one piece of the sewing material.

如圖4所示,因為導軌部32以後側端部32a高於前側端部32b的方式傾斜,所以只要沒有其他外力作用,夾料部50就會因自重作用而沿傾斜的導軌部32向前側移動。然而,在夾料部50夾住一張縫料端緣部的縫合結束側的狀態下,在縫紉裝置1上放好縫料,並將縫料送向送料方向A時,夾料部50被送出的縫料拉動從導軌部32的前側端部32b向後側端部32a上升移動。即,夾料部50沿從導軌部32的前側端部32b向後側端部32a傾斜上升的方向在導軌部32上移動時,夾料部50受到自重的阻礙作用,而在導軌部32上被動地移動。例如,在輔助裝置30上放好圖9所示的下側縫料W2(衣身)並讓縫紉裝置1開始工作後,夾料部50就會受到自重的阻礙作用將下側縫料W2的端緣部的縫合結束側夾住並拉緊,從而讓下側縫料W2的端緣部變形為近似直線狀(參照圖4)。As shown in FIG. 4, since the rear end portion 32a of the rail portion 32 is inclined higher than the front end portion 32b, the engraving portion 50 is inclined to the front side of the inclined rail portion 32 due to its own weight as long as no other external force acts. mobile. However, in a state in which the sewn portion 50 is sandwiched by the sewn end portion of the sewing material end portion, the sewing material is placed on the sewing device 1, and the sewing material is fed to the feeding direction A, the engraving portion 50 is The fed sewing material is pulled upward from the front end portion 32b of the rail portion 32 toward the rear end portion 32a. That is, when the entraining portion 50 moves on the rail portion 32 in a direction in which the cutting portion 50 is inclined from the front end portion 32b of the rail portion 32 toward the rear end portion 32a, the engraving portion 50 is hindered by its own weight and passive on the rail portion 32. Move on the ground. For example, after the lower side sewing material W2 (body) shown in Fig. 9 is placed on the auxiliary device 30 and the sewing device 1 is started to operate, the cutting portion 50 is hindered by its own weight, and the lower side sewing material W2 is The end portion of the end edge portion is sandwiched and tensioned, so that the edge portion of the lower side seam W2 is deformed into a substantially straight shape (see Fig. 4).

此處,如圖4和圖5所示,在後側支承部33的支腳34上設有開關部36,其由包括接點部36a的限位開關構成。該開關部36與外部空氣供給裝置之間例如為電氣連接,當夾料部50與接點部36a接觸,且開關部36檢測到該接觸狀態時,開關部36就會輸出切換訊號,基於該切換訊號,夾緊氣缸56的活塞桿56a就會與夾緊部59一起向下移動。像這樣,當夾料部50與開關部36的接點部36a接觸時,夾料部50的夾緊氣缸56的活塞桿56a和夾緊部59會向下移動。這樣一來,夾料部50對一張縫料端緣部的縫合結束側的夾緊狀態就會被解除,夾料部50因自重作用而沿傾斜的導軌部32向前側移動。Here, as shown in FIGS. 4 and 5, a switch portion 36 is provided on the leg 34 of the rear side support portion 33, and is constituted by a limit switch including a contact portion 36a. For example, the switch unit 36 is electrically connected to the external air supply device. When the pinch portion 50 is in contact with the contact portion 36a and the switch portion 36 detects the contact state, the switch portion 36 outputs a switching signal, based on the switch unit 36. By switching the signal, the piston rod 56a of the clamp cylinder 56 moves downward together with the clamp portion 59. As such, when the chucking portion 50 comes into contact with the contact portion 36a of the switch portion 36, the piston rod 56a and the clamp portion 59 of the clamp cylinder 56 of the chucking portion 50 move downward. As a result, the clamped portion 50 is released from the sewing end side of the one end edge portion of the sewing material, and the chucking portion 50 is moved forward along the inclined rail portion 32 by its own weight.

如圖1和圖4所示,在導軌部32上安裝有止動部37,其可將夾料部50定位到規定位置上。該止動部37固定在導軌部32上且可向任意位置移動,由於止動部37的存在,即使夾料部50因自重作用而沿傾斜的導軌部32向前側移動,也會碰到被定位在規定位置上的止動部37而不會繼續向前側移動。As shown in FIGS. 1 and 4, a stopper portion 37 is attached to the rail portion 32, which can position the engraving portion 50 to a predetermined position. The stopper portion 37 is fixed to the rail portion 32 and is movable to an arbitrary position. Due to the presence of the stopper portion 37, even if the grip portion 50 moves forward along the inclined rail portion 32 due to its own weight, it will be hit by The stopper 37 positioned at a predetermined position does not continue to move to the front side.

〔實施方式的作用和效果〕[The role and effect of the embodiment]

綜上所述,本實施方式所涉及的縫紉機S能夠利用輔助裝置30,夾住並拉緊一張縫料的端緣部的縫合結束側來給縫紉裝置1的送料動作施加阻力,由此能夠讓端緣部變形為近似直線狀。如本實施方式所示,在端緣部為互不相同的曲線形狀的上下兩張縫料W1、W2中,利用輔助裝置30使下側縫料W2(衣身)從曲線形狀變形為近似直線狀,從而能夠邊將該下側縫料W2的端緣部朝送料方向A送向自動輔助裝置30,至於上側縫料W1(袖部),則不使用輔助裝置30,而是邊沿與送料方向A正交的左右方向移動下側縫料W2邊調節其端緣部與線縫之間的間隔即可。換言之,能夠利用輔助裝置30使下側縫料W2的端緣部從曲線狀變形為近似直線狀,並以該下側縫料W2的端緣部為基準,邊讓上側縫料W1的曲線形狀沿下側縫料W2的端緣部移動邊將縫料W1、W2的端緣部縫合起來。As described above, the sewing machine S according to the present embodiment can apply the resistance to the feeding operation of the sewing device 1 by sandwiching and tightening the sewing end side of the edge portion of one piece of the sewing material by the auxiliary device 30. The end edge is deformed to be approximately linear. As shown in the present embodiment, in the upper and lower sewing materials W1 and W2 having the curved edge shapes of the mutually different end portions, the lower sewing material W2 (body) is deformed from the curved shape to the approximate straight line by the assisting device 30. In this manner, the end edge portion of the lower side seam W2 can be sent to the automatic assisting device 30 in the feeding direction A. As for the upper side sewing material W1 (sleeve portion), the auxiliary device 30 is not used, but the edge and the feeding direction are used. A is orthogonal to the left and right direction to move the lower side seam W2 while adjusting the interval between the end edge portion and the seam. In other words, the auxiliary device 30 can deform the end edge portion of the lower side seam W2 from a curved shape to a substantially linear shape, and the curved shape of the upper side sewing material W1 can be made based on the edge portion of the lower side sewing material W2. The edge portions of the sewing materials W1, W2 are sewn together while moving along the edge portion of the lower side seam W2.

因此,藉由設置上述輔助裝置30來輔助縫紉裝置1進行對一張縫料的送料動作,在對端緣部為互不相同的曲線形狀的上下兩張縫料進行縫合時,出現縫合部分生皺等不良情況的可能性就會降低,且能夠減輕作業者的負擔。因此,經驗尚淺的作業者也能夠縫製出達到規定品質要求的縫製品。Therefore, by providing the above-described auxiliary device 30, the sewing device 1 is assisted to perform a feeding operation for one piece of sewing material, and when the upper and lower two sewing materials having mutually different curved shapes at the end edges are sewn, the stitching portion is formed. The possibility of defects such as wrinkles is reduced, and the burden on the operator can be reduced. Therefore, an operator with less experience can also sew a sewing product that meets the required quality requirements.

導向部31包括導軌部32和支承部33、40,藉由對導軌部32的前側端部32b的上下位置進行調節,就能夠對夾料部50和縫紉裝置1之間的縫料的拉緊狀態進行適當調節。The guide portion 31 includes a rail portion 32 and support portions 33 and 40. By adjusting the upper and lower positions of the front end portion 32b of the rail portion 32, the sewing material between the engraving portion 50 and the sewing device 1 can be tightened. The status is adjusted appropriately.

當包括上輥54和下輥55的夾料部50沿從前側端部32b向後側端部32a傾斜上升的方向移動時,夾料部50受到自重的阻礙作用而在傾斜的導軌部32上被動地移動,因此不需要特別使用電動部件也能夠以簡單的結構配合縫紉裝置1的送料動作,夾住並拉緊一張縫料的端緣部的縫合結束側。When the entraining portion 50 including the upper roller 54 and the lower roller 55 moves in a direction in which it is inclined from the front end portion 32b toward the rear end portion 32a, the entraining portion 50 is hindered by its own weight and is passive on the inclined rail portion 32. Since the ground moves, it is possible to match the feeding operation of the sewing apparatus 1 with a simple structure without using a special electric component, and to clamp and tension the end side of the seam of the end edge portion of the sewing material.

在後側支承部33上設有開關部36,當夾料部50與後側支承部33接觸後,該開關部36就會解除夾料部50對一張縫料端緣部的縫合結束側的夾緊狀態,因此能夠以簡單的結構解除夾料部50在後側支承部33側對一張縫料的夾緊狀態,從而能夠將該縫料端緣部的縫合結束側順利地送到縫紉裝置1。並且,在此之後,還能夠利用夾料部50的自重作用而使其沿傾斜的導軌部32返回前側。The switch portion 36 is provided on the rear side support portion 33. When the pinch portion 50 comes into contact with the rear side support portion 33, the switch portion 36 releases the stitching end portion of the engraving portion 50 to the end edge portion of the sewn material. Therefore, the clamped state of the engraving portion 50 on the side of the rear side support portion 33 can be released with a simple configuration, so that the end end side of the sewn end portion can be smoothly sent. Sewing device 1. Further, after that, it is also possible to return to the front side along the inclined rail portion 32 by the self-weight of the chucking portion 50.

[其他實施方式][Other embodiments]

上述實施方式所涉及的縫紉機S的夾料部50進行如下形式的移動:當夾料部50沿從導軌部32的前側端部32b向後側端部32a傾斜上升的方向在導軌部32上移動時,夾料部50受到自重的阻礙作用而在導軌部32上被動地移動。但不限於此。例如,輔助裝置30還可以包括:送料速度傳感器,其用於檢測縫紉裝置1對縫料的送料速度;驅動部,其驅動夾料部50沿導向部31移動;以及控制部,其控制驅動部,以保證夾料部50在導向部31上,與由送料速度傳感器檢測出的送料速度同步而自動移動。採用上述輔助裝置30,就能夠進行控制,讓夾料部50能夠在導軌部32上主動地移動,且夾料部50的速度始終與送料速度相對應。The engraving portion 50 of the sewing machine S according to the above embodiment performs a movement in which the entraining portion 50 moves on the rail portion 32 in a direction in which it is inclined from the front end portion 32b of the rail portion 32 toward the rear end portion 32a. The grip portion 50 is passively moved on the rail portion 32 by the self-weight. But it is not limited to this. For example, the auxiliary device 30 may further include: a feed speed sensor for detecting a feed speed of the sewing device 1 to the sewing material; a drive portion that drives the chuck portion 50 to move along the guide portion 31; and a control portion that controls the drive portion In order to ensure that the grip portion 50 is automatically moved on the guide portion 31 in synchronization with the feed speed detected by the feed speed sensor. With the above-described auxiliary device 30, it is possible to control so that the entraining portion 50 can be actively moved on the rail portion 32, and the speed of the entraining portion 50 always corresponds to the feed speed.

上述實施方式所涉及的縫紉機S的補正裝置30的夾料部50以該夾緊氣缸56為動力源,夾住一張縫料的端緣部的縫合結束側,該夾緊氣缸56由外部空氣供給裝置供給空氣。但不限於此,夾料部50還可以以其他裝置為動力源(如電機、電磁鐵等)。In the engraving portion 50 of the correction device 30 of the sewing machine S according to the above-described embodiment, the clamping cylinder 56 is used as a power source, and the sewing end side of the edge portion of one piece of the sewn material is sandwiched by the outside air. The supply device supplies air. However, the cutting portion 50 may be powered by other devices (such as a motor, an electromagnet, etc.).

以上對本發明的實施方式進行了說明,但本發明不限於上述實施方式,可以在發明範圍內進行各種變更。The embodiments of the present invention have been described above, but the present invention is not limited to the above embodiments, and various modifications can be made within the scope of the invention.

〔產業實用性〕[Industrial Applicability]

本發明作為一種設在縫紉裝置上的輔助裝置及採用該縫紉輔助裝置的縫紉機能夠在工業上得到利用,該縫紉裝置如用於端緣部為互不相同的曲線形狀的上下兩張縫料的縫合。The present invention can be industrially utilized as an auxiliary device provided on a sewing device, and a sewing machine using the same, which is used for upper and lower sewing materials having curved shapes of mutually different end edges. Stitching.

S‧‧‧縫紉機
1‧‧‧縫紉裝置
20‧‧‧自動校正裝置
30‧‧‧輔助裝置
31‧‧‧導向部
32‧‧‧導軌部
32a‧‧‧後側端部
32b‧‧‧前側端部
33‧‧‧後側支承部(支承部)
34‧‧‧支腳
36‧‧‧開關部
40‧‧‧前側支承部(支承部)
50‧‧‧夾料部
54‧‧‧上輥
55‧‧‧下輥
59‧‧‧夾緊部
61‧‧‧頂板部
A‧‧‧送料方向
T‧‧‧作業台
W1‧‧‧上側縫料
W2‧‧‧下側縫
S‧‧ sewing machine
1‧‧‧Sewing device
20‧‧‧Automatic calibration device
30‧‧‧Auxiliary devices
31‧‧‧Director
32‧‧‧Track Department
32a‧‧‧ rear end
32b‧‧‧ front side
33‧‧‧Back side support (support)
34‧‧‧ feet
36‧‧‧Switch Department
40‧‧‧ Front side support (support)
50‧‧‧Clamping Department
54‧‧‧Upper roll
55‧‧‧ Lower roll
59‧‧‧Clamping Department
61‧‧‧ top board
A‧‧‧Feeding direction
T‧‧‧ workbench
W1‧‧‧ upper sewing material
W2‧‧‧ underside seam

圖1是立體圖,示出從上方觀察到的本發明的實施方式所涉及的縫紉裝置。 圖2是立體圖,示出從側面觀察到的縫紉裝置。 圖3是圖2所示的縫紉裝置及自動校正裝置的局部放大立體圖。 圖4是輔助裝置的主視圖。 圖5是局部放大側視圖,示出後側支承部和夾料部。 圖6是局部放大立體圖,示出從上方觀察到的前側支承部。 圖7是立體圖,示出從下方觀察到的夾料部。 圖8是夾料部的側視圖。 圖9是簡圖,示出縫製前的襯衫的衣身和袖部的形狀。Fig. 1 is a perspective view showing a sewing apparatus according to an embodiment of the present invention as seen from above. Fig. 2 is a perspective view showing the sewing device as seen from the side. Fig. 3 is a partially enlarged perspective view showing the sewing apparatus and the automatic correcting apparatus shown in Fig. 2; Fig. 4 is a front view of the auxiliary device. Fig. 5 is a partially enlarged side elevational view showing the rear side support portion and the entraining portion. Fig. 6 is a partially enlarged perspective view showing the front side support portion as viewed from above. Fig. 7 is a perspective view showing the entraining portion as viewed from below. Fig. 8 is a side view of the chucking portion. Fig. 9 is a schematic view showing the shape of the body and the sleeve of the shirt before sewing.

1‧‧‧縫紉裝置 1‧‧‧Sewing device

2‧‧‧主體部 2‧‧‧ Main body

2a‧‧‧支架 2a‧‧‧ bracket

2b‧‧‧突出部 2b‧‧‧Protruding

3‧‧‧圓筒台部 3‧‧‧Cylinder table

5‧‧‧縫紉機機頭部 5‧‧‧Sewing machine head

8‧‧‧臂部 8‧‧‧arm

20‧‧‧自動校正裝置 20‧‧‧Automatic calibration device

23‧‧‧電機 23‧‧‧Motor

27‧‧‧升降部 27‧‧‧ Lifting Department

28‧‧‧壓緊氣缸 28‧‧‧Compact cylinder

28a‧‧‧活塞桿 28a‧‧‧Piston rod

30‧‧‧輔助裝置 30‧‧‧Auxiliary devices

31‧‧‧導向部 31‧‧‧Director

32‧‧‧導軌部 32‧‧‧Track Department

32b‧‧‧前側端部 32b‧‧‧ front side

33‧‧‧後側支承部(支承部) 33‧‧‧Back side support (support)

34‧‧‧支腳 34‧‧‧ feet

37‧‧‧止動部 37‧‧‧Departure

40‧‧‧前側支承部(支承部) 40‧‧‧ Front side support (support)

50‧‧‧夾料部 50‧‧‧Clamping Department

S‧‧‧縫紉機 S‧‧ sewing machine

T‧‧‧作業台 T‧‧‧ workbench

A‧‧‧送料方向 A‧‧‧Feeding direction

Claims (6)

一種縫紉輔助裝置,其設在自動校正裝置上,該自動校正裝置佈置在縫紉裝置前側,其中,該縫紉裝置用於沿送料方向邊將端緣部為互不相同的曲線形狀的上下兩張縫料的該端緣部送出邊將該端緣部彼此縫合起來,該自動校正裝置用於對位置偏移進行自動校正,該位置偏移是指在與該縫紉裝置對縫料的送料方向正交的左右方向上,從各縫料的端緣部到線縫之間的位置偏移, 所述縫紉輔助裝置的特徵在於, 其包括輔助裝置,該輔助裝置佈置在所述自動校正裝置的前側,輔助所述縫紉裝置進行對一張縫料的送料動作, 所述輔助裝置包括: 導向部,其佈置為朝向所述自動校正裝置延伸;以及 夾料部,其設在所述導向部上且可移動,用於夾住所述一張縫料的端緣部的縫合結束側並使其保持拉緊狀態來給所述縫紉裝置的送料動作施加阻力,由此讓該端緣部變形為近似直線狀。A sewing assisting device is provided on an automatic correcting device which is arranged on the front side of the sewing device, wherein the sewing device is used for sewing the upper and lower slits of the curved edge shapes which are different from each other along the feeding direction The edge portion of the material is sued to suture the edge portions of the material, and the automatic correcting device is used for automatically correcting the positional deviation, which is orthogonal to the feeding direction of the sewing material with the sewing device. In the left-right direction, from the edge portion of each of the sewing materials to the positional offset between the seams, the sewing assisting device is characterized in that it includes an auxiliary device disposed on the front side of the automatic correcting device. Assisting the sewing device to perform a feeding operation on a sewing material, the auxiliary device comprising: a guiding portion arranged to extend toward the automatic correcting device; and a feeding portion provided on the guiding portion and Moving, for gripping the end end side of the end edge portion of the one piece of sewing material and keeping it in a tensioned state to apply resistance to the feeding action of the sewing device, thereby allowing the end edge Is deformed into a substantially linear shape. 如請求項1所述的縫紉輔助裝置,其中, 所述導向部包括: 導軌部,其朝向所述送料方向以直線狀延伸,所述夾料部由該導軌部支承且可在該導軌部上往返移動; 支承部,其在所述導軌部的兩端部處支承該導軌部且後側端部可轉動,以保證前側端部的上下位置可以調節。The sewing assisting device according to claim 1, wherein the guide portion includes: a rail portion extending linearly toward the feeding direction, the grip portion being supported by the rail portion and being slidable on the rail portion Moving back and forth; a support portion that supports the rail portion at both end portions of the rail portion and the rear end portion is rotatable to ensure that the upper and lower positions of the front side end portion can be adjusted. 如請求項2所述的縫紉輔助裝置,其中,所述夾料部包括上輥和下輥,該上輥和下輥在從上下兩側夾住所述導軌部的狀態下,可轉動而沿該導軌部的長度方向往返移動,因所述支承部的存在,所述導軌部以後側端部的高度高於前側端部的方式傾斜,所述夾料部構成為:當所述輥沿從所述導軌部的前側端部向後側端部傾斜上升的方向在該導軌部上移動時,該夾料部受到自重的阻礙作用,而在該導軌部上被動地移動。The sewing assisting device according to claim 2, wherein the entraining portion includes an upper roller and a lower roller, and the upper roller and the lower roller are rotatable along a state in which the rail portion is sandwiched from upper and lower sides The rail portion reciprocates in the longitudinal direction, and the height of the rear end portion of the rail portion is inclined higher than the front end portion due to the presence of the support portion, and the entraining portion is configured to be When the front end portion of the rail portion is inclined toward the rear end portion and moves in the rail portion, the grip portion is hindered by its own weight and passively moves on the rail portion. 如請求項2或3所述的縫紉輔助裝置,其中,在所述支承部上設有開關部,當該開關部與所述夾料部接觸時,該開關部使該夾料部解除對一張縫料的端緣部的縫合結束側的夾緊狀態。The sewing assisting device according to claim 2 or 3, wherein a switch portion is provided on the support portion, and the switch portion releases the pinch portion when the switch portion comes into contact with the pinch portion The clamped state of the end edge portion of the slit material at the end of the stitching. 如請求項1所述的縫紉輔助裝置,其中,所述輔助裝置包括:送料速度傳感器,其用於檢測所述縫紉裝置對縫料的送料速度;驅動部,其驅動所述夾料部沿所述導向部移動;控制部,其控制所述驅動部,以保證所述夾料部與由所述送料速度傳感器檢測出的所述送料速度同步而在所述導向部上自動移動。The sewing assisting device according to claim 1, wherein the auxiliary device comprises: a feed speed sensor for detecting a feed speed of the sewing device to the sewing material; and a driving portion that drives the chucking portion along the The guide portion moves; the control portion controls the drive portion to ensure that the grip portion automatically moves on the guide portion in synchronization with the feed speed detected by the feed speed sensor. 一種縫紉機,其特徵在於,所述縫紉機包括請求項1到5中任一項所述的縫紉輔助裝置。A sewing machine, characterized in that the sewing machine includes the sewing assisting device according to any one of claims 1 to 5.
TW106110896A 2016-04-05 2017-03-30 Auxiliary sewing device and sewing machine using the auxiliary sewing device TW201738425A (en)

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