TW201709825A - A sesame cracker machine - Google Patents

Abstract

The present invention relates to a machine to produce a sesame cracker, a small sphere-shaped cracker coated with sesames which usually produce for festivities, or the like. Generally the present invention comprising: a dough inlet (101); a housing (103) to receive the dough, the housing (103) including an auger (105); a conical channel (107) connected to the housing (103); a die tube (109) connected to the conical channel (107); and first motor (111) to operate the input unit; a cutting unit (200) comprising a cutting means (201); and second motor (202) to operate the cutting unit (200); and a collecting-stirring unit (300) located below the cutting unit (200) to collect cut dough and forming sphere-shaped cracker dough to be coated with coatings all over, comprising third motor (301) to operate the collecting-stirring unit (300); characterized in that the cutting means (201) further comprising a rotary a food grade stainless steel wire-cutter to fine-cut the dough extruded from the die tube (109).

Description

Sesame pizza machine

The present invention relates to a machine for making sesame crepes-small squash, sesame coated sesame, and the like, and any edible product having the same characteristics as a crepe, and sesame crepes are usually made for festivals.

Kuih Bijan/ Kuih Buah Rotan/ Kuih Redan is a popular Malay traditional snack in Malaysia. The main ingredients of sesame crepes include glutinous rice flour, sugar, water and sesame. Although there are invention machines to replace hand-made, the method of making such snacks is still based on manual or hand-made. A prior art called "Machine for Making Sesame Crepes" (MY-146485) was specially designed for small sesame crepe makers to replace the cumbersome hand-made methods while increasing the speed of production and contributing to hygiene during production. Processing practice. Basically, this prior art includes a single-screw dough extruder modified from a meat grinder with a dough feed opening at the top of the extruder to make the dough into a smaller size; a template having three diameters of 1.0 cm thereon a die hole to fix the diameter of the extruded dough; a 4-blade rotary blade to cut the extruded dough into a dough ball; a dough ball rolled and a sesame coated wire drum thereon; horsepower for all mechanical handling devices A three-phase motor; a motor converter that controls the operating speed and a skeleton that combines all of the above components into one unit.

The main difficulty faced by the past inventions was the problem of dough sticking during cutting, shaping and sesame coating. Mainly due to the dough adhesion characteristics of the glutinous rice flour, the cut dough adheres to the surface of the cutter blade, and as the rotating 4-blade blade continues to rotate, the adhered cutting dough accumulates. The same problem occurs during shaping in the drum and during sesame coating. The dough ball adheres to the inner wall surface of the wire mesh drum before it has enough time to cover the sesame.

Another example of the prior art is US 6,113,960, which teaches a method of coating a lumpy food with a powder material. The device includes a cylinder having a pair of opposite side openings and an engaging member mounted on an inner surface of the cylinder. As the drum rotates, the powder material is screened by the snap members. The feed member extends through one of the openings and places the chunks of food into the drum such that the piece of food is placed on the powder material between each pair of adjacent snap members at the bottom of the drum. The rotation of the drum causes the lumpy food to roll on the powder material to completely coat the lumpy food and allow the engaging member to lift the coated food mass to the upper portion of the drum until the coated food mass rolls or slides out of the engaging member. A discharge member is installed to receive the coated food piece that rolls or slides out of the engagement member.

Undoubtedly, the disadvantages of the prior art are mainly due to the accumulation of dough adhered to the blade and sticking during cutting, as well as the adhesion and accumulation of dough in the drum during shaping and sesame coating.

Therefore, there is a need for an invention that overcomes the above disadvantages.

According to an aspect of the invention, the invention relates to a sesame pizza machine comprising: an input unit (100) comprising: a dough feed opening (101); an outer casing (103) receiving the dough, the outer casing (103) a spiral (105); a tapered passage (107) coupled to the outer casing (103); a mold tube (109) coupled to the tapered passage (107); and a first motor that operates the input unit; a cutting unit ( 200) comprising a cutting device (201); and a second motor (202) operating the cutting unit (200); and a collecting-stirring unit (300) located below the cutting unit (200) for collecting the cut dough And forming a spherical wafer dough to be completely coated with a coating, the collecting-stirring unit (300) comprising a third motor (301) operating the collecting-stirring unit (300); characterized in that the cutting device (201) further comprises Rotary food grade stainless steel wire cutter to finely cut the dough extruded from the mold tube (109). The above provisions are advantageous because the rotary wire cutter prevents the dough from sticking during the cutting process.

According to another aspect of the present invention, there is provided a sesame pizza machine comprising: an input unit (100), the input unit comprising: a dough feed opening (101); a casing (103) receiving the dough, The outer casing (103) includes a spiral (105); a tapered passage (107) connected to the outer casing (103); a die tube (109) connected to the tapered passage (107); and operating the input unit a first motor; a cutting unit (200) including a cutting device (201); and a second motor (202) operating the cutting unit (200); and a collection located below the cutting unit (200) a stirring unit (300) for collecting all the dough and forming a spherical wafer dough to be completely coated with a coating, the collecting-stirring unit comprising a third motor operating the collecting-stirring unit (300) (301); characterized in that the collecting-stirring unit (300) further comprises: a detachable circular collector (303) and a two-way mixing comb (305a) located in the circular collector (303) And (305b); and an axis (307) fixed to the center of the intersection with the third motor (301). The above provisions are advantageous because the configuration of the agitating comb prevents the cut dough from sticking to each other during the agitation process. When the dough balls fall into the collector after the cutting process, the legs separate the dough balls to prevent adhesion to each other.

In general, the present invention relates to a sesame pizza machine comprising: an input unit (100) comprising: a dough feed port (101); a casing (103) receiving the dough, the casing (103) comprising a spiral (105); a tapered passage (107) connected to the outer casing (103); a mold tube (109) connected to the tapered passage (107); and a first motor that operates the input unit; a cutting unit (200) a cutting device (201); and a second motor (202) that operates the cutting unit (200); and a collecting-stirring unit (300) located below the cutting unit (200) for collecting the cut dough and forming A spherical wafer dough to be completely coated with a coating, the collecting-stirring unit (300) comprising a third motor (301) operating the collecting-stirring unit (300); characterized in that the cutting device (201) further comprises a rotary type Food grade stainless steel wire cutters to finely cut the dough extruded from the mold tube (109). The collection-stirring unit (300) further includes: a removable circular collector (303) and two intersecting stirring combs (305a), (305b) located in the circular collector (303); A shaft (307) at the intersection of the center of the three motors (301).

In a particular embodiment of the invention, the operation of the invention begins by placing the dough into the dough feed opening (101). The dough feed port (101) is 10.0 cm high and 6.5 cm in diameter to be placed in the pre-mixed dough. The placed dough is dropped into the outer casing (103) with the aid of the spiral rotation. The outer casing (103) has a rectangular appearance and a hollow cylindrical shape on the inner side to insert the spiral (105). The size of the spiral (105) is 22.0 cm long, 7.0 cm in diameter and 4.0 cm in uniform spacing.

Rotation of the spiral (105) conveys the dough to the tapered passage (107) and the die tube (109). When passing through the channel (107) and the die tube (109), the dough size is reduced from large to small. The tapered channel (107) is 13.0 cm long and is configured to reduce the dough size from 5.5 cm in diameter to 1.0 cm in diameter.

The dough extruded from a mold tube (109) having a uniform inner diameter of 1.0 cm, an outer diameter of 1.5 cm, and a length of 7.0 cm was made into a dough having a diameter of 1.0 cm and a size to be cut. When the desired length is reached, the rotary wire cutter (201) cuts the extruded dough into dough balls. The rotary wire cutter (201) is driven by the second motor (202) at a speed of 0-30 rpm. The cutting unit (200) further includes: a connecting rod (203) having a diameter of 0.16 cm and a length of 19.5 cm, which is connected to a wide U-shaped grip arm (205) having a size of 9.5 cm long, 3.2 cm high and 1.0 cm wide; A food grade stainless steel wire (201) having a diameter of 0.25 mm (0.01 inch) and a length of 9.5 cm.

The dough ball falls into a circular collector (303) filled with sesame seeds. The cross-stirring combs (305a), (305b) located in the circular collector (303) are stirred over the sesame seeds to shape and coat the sesame seeds. The cross-stirring comb pairs (305a), (305b) and their rotations located in the circular collector (303) are driven by the third motor (301) at a speed of 0-30 rpm. Another function of the agitating combs (305a), (305b) is to separate the dough balls from each other to avoid sticking to each other.

Before the frying, the sesame-coated dough balls in the collector (303) are transferred to a sieve to remove excess sesame. The dough balls are cylindrical but expand into a spherical shape during frying. The circular collector (303) is variably designed to prevent excessive dough balls from being contained in the collector, resulting in incomplete sesame coating and accumulation of adhering dough balls.

The present invention has been described in its preferred form only, and many variations in its spirit can be made in the invention, for example, in the present invention, it can include more than two ports of different sensor and regulator configurations. The invention is not limited to the details mentioned above. The elements described herein may be substituted with equivalents thereof that are technically capable of performing the invention. The structure so conceived allows for many modifications and variations, and all details may be further substituted with technically equivalent elements. In practice, the materials and dimensions can be included in their true spirit in accordance with the requirements.

100‧‧‧ input unit
101‧‧‧Dough feed inlet
103‧‧‧Shell
105‧‧‧ spiral
107‧‧‧Conical channel
109‧‧‧Mold tube
200‧‧‧Cutting unit
201‧‧‧ cutting device
202, 301‧‧ ‧ motor
203‧‧‧ Connecting rod
205‧‧‧ wide U-shaped grip arm
300‧‧‧Collection-stirring unit
303‧‧‧ Round collector
305a, 305b‧‧‧ two crossed stirring comb
307‧‧‧Axis

The invention will be fully understood from the following detailed description and the accompanying drawings in which: FIG . 1 illustrates a complete assembly of a particular embodiment of a sesame pizza machine of the present invention. Fig . 2 is a view showing an input unit of the sesame pizza machine of the present invention . Fig . 3 is a view showing the cutting unit of the sesame pizza machine of the present invention . Fig . 4 is an exploded view showing the collection-stirring unit of the sesame pizza machine of the present invention .

100‧‧‧ input unit

101‧‧‧Dough feed inlet

107‧‧‧Conical channel

109‧‧‧Mold tube

200‧‧‧Cutting unit

300‧‧‧Collection-stirring unit

303‧‧‧ Round collector

305a, 305b‧‧‧ two crossed stirring comb

307‧‧‧Axis

Claims (4)

A sesame pizza machine comprising: an input unit comprising: a dough feed opening; a casing receiving the dough, the casing comprising a spiral; a tapered passage connected to the outer casing; and a conical passage connected thereto a mold tube; and a first motor for operating the input unit; a cutting unit including a cutting device; and a second motor for operating the cutting unit; and a collecting-stirring unit located under the cutting unit for collecting The cut dough and forming a spherical wafer dough to be completely coated with a coating, the collecting-stirring unit comprising a third motor operating the collecting-stirring unit; characterized in that the cutting device further comprises a rotary food grade stainless steel wire Cut to finely cut the dough extruded from the mold tube. The sesame pizza machine of claim 1, wherein the cutting unit further comprises: a connecting rod; and a wide U-shaped holding arm. A sesame pizza machine comprising: an input unit comprising: a dough feed opening; an outer casing receiving the dough, the outer casing comprising a spiral; a tapered passage connected to the outer casing; and the tapered passage a die tube connected; and a first motor for operating the input unit; a cutting unit including a cutting device; and a second motor for operating the cutting unit; and a collecting-stirring unit located below the cutting unit, To collect all the dough and form a spherical wafer dough to be completely coated with a coating, the collecting-stirring unit comprising a third motor operating the collecting-stirring unit; characterized in that the collecting-stirring unit further The ground includes: a detachable circular collector and a two-way agitating comb in the circular collector; and a shaft fixed to the center of the intersection with the third motor. A sesame pizza machine according to claim 3, wherein a stirring comb having a plurality of legs is provided to prevent the dough falling during the agitation from sticking to each other.