TW201708577A - An apparatus, method for depositing organic layer and an organic layer device - Google Patents

An apparatus, method for depositing organic layer and an organic layer device Download PDF

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TW201708577A
TW201708577A TW105114905A TW105114905A TW201708577A TW 201708577 A TW201708577 A TW 201708577A TW 105114905 A TW105114905 A TW 105114905A TW 105114905 A TW105114905 A TW 105114905A TW 201708577 A TW201708577 A TW 201708577A
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donor substrate
vapor deposition
organic film
substrate
organic
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TWI696718B (en
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朴善淳
李海龍
金榮道
池成勳
洪沅義
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達文希斯股份有限公司
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/002Processes for applying liquids or other fluent materials the substrate being rotated
    • B05D1/005Spin coating
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/04Coating on selected surface areas, e.g. using masks
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/12Organic material
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/10Deposition of organic active material
    • H10K71/12Deposition of organic active material using liquid deposition, e.g. spin coating
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass
    • H10K71/10Deposition of organic active material
    • H10K71/18Deposition of organic active material using non-liquid printing techniques, e.g. thermal transfer printing from a donor sheet

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Electroluminescent Light Sources (AREA)
  • Physical Vapour Deposition (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)

Abstract

The present invention relates to an organic film deposition apparatus. The organic film deposition apparatus of the present invention carries out an organic film deposition process using a joule heating method. To this end, the organic film deposition apparatus deposits an organic film on a device substrate using two donor substrates. The present invention is capable of reducing loss of organic matter and shortening a processing time by depositing an organic film on a device substrate by a joule heating method, using first and second donor substrates, and repeating the deposition.

Description

有機膜蒸鍍裝置、方法及有機膜裝置 Organic film evaporation device, method and organic film device 發明領域 Field of invention

本發明涉及一種有機膜蒸鍍裝置、方法及有機膜裝置,更具體地,涉及一種利用兩個施體基板和有機膜蒸鍍工序,在元件基板蒸鍍有機膜層,從而確保經蒸鍍的有機膜的均勻性,減少有機物的損失,並且縮減工序時間(TACT time)以提高生產率的有機膜蒸鍍裝置、方法及有機膜裝置。 The present invention relates to an organic film evaporation apparatus, method, and organic film apparatus, and more particularly to an evaporation process of an organic film layer on an element substrate by using two donor substrates and an organic film evaporation process to ensure vapor deposition. The organic film vapor deposition apparatus, method, and organic film apparatus which improve the uniformity of an organic film, reduce the loss of an organic substance, and reduce a process time (TACT time) to improve productivity.

發明背景 Background of the invention

平板顯示裝置中,有機電場發光顯示裝置的響應速度在1ms以下,具有高響應速度,耗電量低,並且由於自主發光,沒有視角問題,因此與裝置大小無關地成為優秀的動態影像顯示媒介。此外,能夠在低溫下製作,並且基於現有的半導體工藝技術,製造工藝簡單,因此作為未來的新一代平板顯示裝置,備受矚目。此外,有機電場發光顯示裝置中使用的有機膜自主發光,因此在整個面上蒸鍍多層有機膜後,對上下端施加電場時,可用於OLED照明裝置中。與現有的LED照明是點光源不同,OLED照明是面光源,因此作為新一代照明,受到極大的關注。 In the flat panel display device, the response speed of the organic electroluminescence display device is 1 ms or less, has a high response speed, low power consumption, and has no viewing angle problem due to autonomous light emission. Therefore, it is an excellent motion image display medium regardless of the size of the device. In addition, it can be fabricated at a low temperature, and the manufacturing process is simple based on the existing semiconductor process technology, and thus has attracted attention as a new generation of flat panel display devices in the future. Further, since the organic film used in the organic electric field light-emitting display device emits light autonomously, it is possible to use it in an OLED lighting device when an organic film is vapor-deposited on the entire surface and an electric field is applied to the upper and lower ends. Unlike existing LED illumination, which is a point source, OLED illumination is a surface light source, and as a new generation of illumination, it has received great attention.

根據這種有機電場發光顯示裝置以及OLED照明的製造工藝中形成有機薄膜時所採用的材料和工序,大致可以分為採用濕式工藝的高分子型元件以及使用蒸鍍工序的低分子型元件。例如,在高分子或者低分子發光層的形成方法中,當採用噴墨印刷方法時,除發光層以外的有機層的材料受到限制,還存在需要在基板上形成用於噴墨印刷的結構的麻煩。此外,當通過蒸鍍工序形成發光層時,會使用額外的金屬掩膜,而隨著平板顯示裝置的大型化,金屬掩膜也需要大型化,此時,隨著金屬掩膜的大型化,發生下垂現象,因此在製作大型元件方面存在困難。 The materials and processes used to form the organic thin film in the manufacturing process of the organic electric field light-emitting display device and the OLED illumination can be roughly classified into a polymer type element using a wet process and a low molecular type element using a vapor deposition process. For example, in the method of forming a polymer or a low molecular light-emitting layer, when an inkjet printing method is employed, the material of the organic layer other than the light-emitting layer is limited, and there is a need to form a structure for inkjet printing on the substrate. trouble. Further, when the light-emitting layer is formed by the vapor deposition process, an additional metal mask is used, and as the size of the flat-panel display device increases, the metal mask also needs to be enlarged. In this case, as the metal mask is enlarged, Sagging occurs, so there are difficulties in making large components.

另一方面,已經公開了利用焦耳加熱形成有機發光層的技術。該技術首先將有機發光層形成在施體基板上,接著將施體基板和元件基本對置,然後通過焦耳加熱對施體基板進行加熱,從而將形成在施體基板上的有機發光層蒸鍍到元件基板上。 On the other hand, a technique of forming an organic light-emitting layer using Joule heating has been disclosed. The technique first forms an organic light-emitting layer on a donor substrate, and then substantially faces the donor substrate and the element, and then heats the donor substrate by Joule heating to evaporate the organic light-emitting layer formed on the donor substrate. Onto the component substrate.

然而,利用焦耳加熱形成有機發光層的技術需要增加施體基板或者元件基板的翻轉等不必要的工序,從而增加工序時間(TACT time)。 However, the technique of forming the organic light-emitting layer by Joule heating requires an unnecessary process such as inversion of the donor substrate or the element substrate, thereby increasing the process time (TACT time).

在先技術文獻 Prior technical literature 專利文獻 Patent literature

(專利文獻1)韓國授權專利公報 第10-1405502號(公告日2014年06月27日) (Patent Document 1) Korean Authorized Patent Gazette No. 10-1405502 (Announcement Date, June 27, 2014)

(專利文獻2)韓國授權專利公報 第10-1169002號(公告日2012年07月26日) (Patent Document 2) Korean Authorized Patent Gazette No. 10-1169002 (Announcement Date, July 26, 2012)

(專利文獻3)韓國授權專利公報 第10-1169001號(公開日2012年07月26日) (Patent Document 3) Korean Authorized Patent Gazette No. 10-1169001 (Publication Day, July 26, 2012)

(專利文獻4)韓國公開專利公報 第10-2012-0129507號(公開日2012年11月28日) (Patent Document 4) Korean Patent Publication No. 10-2012-0129507 (publication date, November 28, 2012)

發明概要 Summary of invention

本發明的目的在於,提供一種利用兩個施體基板在元件基板蒸鍍有機膜的有機膜蒸鍍裝置、方法及有機膜裝置,從而處理利用焦耳加熱方式的有機膜蒸鍍工序。 An object of the present invention is to provide an organic film vapor deposition apparatus, a method, and an organic film apparatus for depositing an organic film on an element substrate by using two donor substrates, thereby processing an organic film vapor deposition step using a Joule heating method.

本發明的另一目的在於,提供一種有機膜蒸鍍裝置、方法及有機膜裝置,從而確保經蒸鍍的有機膜的均勻性,並且減少有機物的損失。 Another object of the present invention is to provide an organic film vapor deposition apparatus, method, and organic film apparatus, thereby ensuring uniformity of an evaporated organic film and reducing loss of organic matter.

本發明的又一目的在於,提供一種有機膜蒸鍍裝置、方法及有機膜裝置,從而縮短工序時間。 Still another object of the present invention is to provide an organic film vapor deposition apparatus, method and organic film apparatus, which can shorten the process time.

為了解決上述技術問題,根據本發明的有機膜蒸鍍裝置可以包括其包括蒸鍍裝置,塗覆有有機膜的第一施體基板或者元件基板被投入到所述蒸鍍裝置中並與形成有導電膜的第二施體基板對置,其中,所述蒸鍍裝置對塗覆有有機膜的所述第一施體基板的導電膜施加電場以產生焦耳熱,從而將塗覆在所述第一施體基板上的有機膜蒸鍍到所述第二施體基板上,並對蒸鍍有有機膜的所述第二施體基板的導電膜施加電場以產生焦耳熱,從而將蒸鍍在所述第 二施體基板上的有機膜蒸鍍到所述元件基板上。 In order to solve the above technical problem, the organic film evaporation apparatus according to the present invention may include that it includes an evaporation apparatus, and a first donor substrate or an element substrate coated with an organic film is put into the vapor deposition apparatus and formed with The second donor substrate of the conductive film is opposed, wherein the vapor deposition device applies an electric field to the conductive film of the first donor substrate coated with the organic film to generate Joule heat, thereby being coated on the first An organic film on a donor substrate is evaporated onto the second donor substrate, and an electric field is applied to the conductive film of the second donor substrate on which the organic film is evaporated to generate Joule heat, thereby depositing The first An organic film on the substrate is deposited on the element substrate.

此外,本發明涉及的有機膜蒸鍍裝置可以進一步包括塗覆裝置,其用於在形成有導電膜的第一施體基板塗覆有機膜。 Furthermore, the organic film evaporation apparatus according to the present invention may further include a coating device for coating an organic film on the first donor substrate on which the conductive film is formed.

此外,本發明涉及的有機膜蒸鍍裝置可以進一步包括:加載互鎖室,用於從所述塗覆裝置接收塗覆有有機膜的所述第一施體基板並投入到所述蒸鍍裝置中,或者接收從所述蒸鍍裝置排出的所述第一施體基板。 Furthermore, the organic film evaporation apparatus according to the present invention may further include: a load lock chamber for receiving the first donor substrate coated with the organic film from the coating device and inputting to the vapor deposition device Or receiving the first donor substrate discharged from the vapor deposition device.

此外,根據本發明,所述蒸鍍裝置可以包括:蒸鍍室;固定台,設置在所述蒸鍍室的一側,用於安放所述第二施體基板;固定部,設置在所述蒸鍍室的另一側,固定所述第一施體基板,以與所述第二施體基板對置的方式固定所述第一施體基板,並且進行升降;驅動部,用於移動所述固定部,以使所述第一施體基板接近或遠離所述第二施體基板;以及供電裝置,用於對所述第一施體基板或者所述第二施體基板的導電膜施加電場。 Further, according to the present invention, the vapor deposition apparatus may include: an evaporation chamber; a fixing stage disposed on one side of the evaporation chamber for arranging the second donor substrate; and a fixing portion disposed at the The other side of the vapor deposition chamber, the first donor substrate is fixed, the first donor substrate is fixed to face the second donor substrate, and is lifted and lowered; the driving portion is used for moving the chamber a fixing portion for bringing the first donor substrate closer to or away from the second donor substrate; and a power supply device for applying a conductive film to the first donor substrate or the second donor substrate electric field.

此外,根據本發明,所述蒸鍍裝置可以包括:蒸鍍室;固定台,設置在所述蒸鍍室內的一側,用於安放所述第一施體基板;固定部,其與所述第一施體基板對置,用於固定所述第二施體基板並進行升降;供電裝置,用於對所述第一施體基板或者所述第二施體基板施加電場;以及驅動部,用於移動所述固定部。 Further, according to the present invention, the vapor deposition apparatus may include: an evaporation chamber; a fixing stage disposed on one side of the evaporation chamber for arranging the first donor substrate; a fixing portion, and the The first donor substrate is opposite to the second donor substrate and is raised and lowered; the power supply device is configured to apply an electric field to the first donor substrate or the second donor substrate; and a driving portion, For moving the fixing portion.

此外,根據本發明,所述塗覆裝置可以包括:塗覆室,形成用於收容所述第一施體基板的內部空間;工作台,設 置在所述塗覆室的下部,用於安放所述第一施體基板;有機物供給裝置,用於供給有機物;以及噴頭,用於從所述有機物供給裝置接收有機物,並對安放在所述工作台上的所述第一施體基板噴射有機物,從而在所述第一施體基板上塗覆有機物。 Further, according to the present invention, the coating apparatus may include: a coating chamber forming an internal space for housing the first donor substrate; a lower portion of the coating chamber for accommodating the first donor substrate; an organic material supply device for supplying organic matter; and a showerhead for receiving organic matter from the organic matter supply device and placed in the The first donor substrate on the stage ejects organic matter to coat the first donor substrate with an organic substance.

此外,根據本發明,可以進一步包括側面支撐部,其設置在所述蒸鍍室中,用於對投入到所述蒸鍍室內的所述元件基板進行支撐。 Further, according to the present invention, it is possible to further include a side support portion provided in the vapor deposition chamber for supporting the element substrate input into the vapor deposition chamber.

此外,根據本發明,所述蒸鍍室中可以設置有朝向位於下部的所述工作台的側面上部凸出且末端的一部分被折彎的下部支撐部,或者位於所述工作台上部的一個以上的中央支撐部,以便對投入到所述蒸鍍室內的所述元件基板進行支撐並且防止所述元件基板的中央部位下垂。 Further, according to the present invention, the vapor deposition chamber may be provided with a lower support portion that protrudes toward the upper portion of the side surface of the table located at the lower portion and that is bent at a part of the end portion, or one or more portions located at the upper portion of the table The central support portion supports the element substrate input into the vapor deposition chamber and prevents the central portion of the element substrate from sagging.

此外,根據本發明,所述蒸鍍裝置可以是與多個塗覆裝置以及裝載及卸載裝置相連的枚葉式設備的一部分,所述裝載及卸載裝置用於將所述元件基板裝載到所述蒸鍍裝置中或從所述蒸鍍裝置卸載所述元件基板。 Further, according to the present invention, the vapor deposition device may be part of a leaf-type device connected to a plurality of coating devices and loading and unloading devices for loading the component substrate into the The element substrate is unloaded from or removed from the vapor deposition device.

另一方面,用於解決上述技術問題的根據本發明的蒸鍍裝置可以包括:蒸鍍室;固定台,設置在所述蒸鍍室內的一側,用於安放第二施體基板;固定部,其與所述第二施體基板對置,用於固定第一施體基板並進行升降;供電裝置,用於對所述第一施體基板或者所述第二施體基板施加電場;以及驅動部,用於移動所述固定部。 On the other hand, the vapor deposition apparatus according to the present invention for solving the above technical problems may include: an evaporation chamber; a fixing table disposed on one side of the evaporation chamber for accommodating the second donor substrate; the fixing portion Opposite the second donor substrate for fixing the first donor substrate and lifting the same; and a power supply device for applying an electric field to the first donor substrate or the second donor substrate; a driving portion for moving the fixing portion.

另一方面,用於解決上述技術問題的根據本發明的蒸 鍍裝置可以包括:蒸鍍室;固定台,設置在所述蒸鍍室內的一側,用於安放所述第一施體基板;固定部,其與所述第一施體基板對置,用於固定第二施體基板並進行升降;供電裝置,用於對所述第一施體基板或者所述第二施體基板施加電場;以及驅動部,用於移動所述固定部。 On the other hand, the steam according to the present invention for solving the above technical problems The plating apparatus may include: a vapor deposition chamber; a fixing table disposed on one side of the vapor deposition chamber for arranging the first donor substrate; and a fixing portion opposite to the first donor substrate, And fixed to the second donor substrate and raised and lowered; a power supply device for applying an electric field to the first donor substrate or the second donor substrate; and a driving portion for moving the fixing portion.

此外,根據本發明,可以在所述蒸鍍室中設置側面支撐部,以便對投入到所述蒸鍍室內的所述元件基板進行支撐。 Further, according to the present invention, a side support portion may be provided in the vapor deposition chamber to support the element substrate input into the vapor deposition chamber.

此外,根據本發明,可以在所述蒸鍍室中設置有朝向所述工作台的側面上部凸出且末端的一部分被折彎的下部支撐部,或者位於所述工作台上部的一個以上的中央支撐部,以便對投入到所述蒸鍍室內的所述元件基板進行支撐並防止所述元件基板的中央部位下垂。 Further, according to the present invention, the vapor deposition chamber may be provided with a lower support portion that protrudes toward the upper side of the side surface of the table and that is bent at a part of the end portion, or one or more centers located at the upper portion of the table a support portion for supporting the element substrate input into the vapor deposition chamber and preventing a central portion of the element substrate from sagging.

另一方面,用於解決上述技術問題的根據本發明的有機膜蒸鍍方法可以包括以下步驟:在形成有導電膜的第一施體基板塗覆有機膜;將塗覆有有機膜的第一施體基板投入到蒸鍍裝置中;由供電裝置向第一施體基板進行供電,從而對第一施體基板的導電膜施加電場;將被施加了電場的第一施體基板上所塗覆的有機膜轉印到第二施體基板上,由此對第二施體基板蒸鍍有機膜;從蒸鍍室排出第一施體基板;利用搬送裝置,將元件基板投入到蒸鍍裝置中;由供電裝置向第二施體基板進行供電,從而對第二施體基板的導電膜施加電場;將被施加了電場的第二施體基板上所蒸鍍的有機膜轉印到元件基板上,由此對元件基板蒸鍍 有機膜;從蒸鍍裝置中排出蒸鍍有有機膜的元件基板。 On the other hand, the organic film evaporation method according to the present invention for solving the above technical problems may include the steps of: coating an organic film on a first donor substrate on which a conductive film is formed; and first coating an organic film The donor substrate is put into the vapor deposition device; the power supply device supplies power to the first donor substrate, thereby applying an electric field to the conductive film of the first donor substrate; and coating the first donor substrate to which the electric field is applied The organic film is transferred onto the second donor substrate, thereby depositing an organic film on the second donor substrate; discharging the first donor substrate from the evaporation chamber; and loading the component substrate into the vapor deposition device by using the transfer device Supplying power to the second donor substrate by the power supply device, thereby applying an electric field to the conductive film of the second donor substrate; transferring the organic film evaporated on the second donor substrate to which the electric field is applied onto the element substrate , thereby evaporating the element substrate An organic film; an element substrate on which an organic film is vapor-deposited is discharged from the vapor deposition device.

另一方面,用於解決上述技術問題的根據本發明的有機膜裝置可以通過所述有機膜蒸鍍方法製造。 On the other hand, the organic film device according to the present invention for solving the above technical problems can be produced by the organic film evaporation method.

如上所述,本發明的有機膜蒸鍍裝置、方法及有機膜裝置利用兩個施體基板和元件基板處理有機膜蒸鍍工序,從而能夠確保經蒸鍍的有機膜的均勻性,並且防止有機物的損失。 As described above, the organic film vapor deposition apparatus, method, and organic film apparatus of the present invention use the two donor substrates and the element substrate to process the organic film vapor deposition step, thereby ensuring uniformity of the vapor deposited organic film and preventing organic substances. Loss.

此外,本發明的有機膜蒸鍍裝置、方法及有機膜裝置利用兩個施體基板和元件基板處理有機膜蒸鍍工序,因此有利於大型元件的製作,並且能夠縮短工序時間。 Further, since the organic film vapor deposition apparatus, method, and organic film apparatus of the present invention process the organic film vapor deposition step using the two donor substrates and the element substrate, it is advantageous for the production of a large-sized element and the process time can be shortened.

此外,本發明的有機膜蒸鍍裝置、方法及有機膜裝置通過濕式工藝在施體基板上形成有機膜,從而能夠減少有機物的損失。 Further, the organic film vapor deposition apparatus, method, and organic film apparatus of the present invention form an organic film on the donor substrate by a wet process, thereby reducing the loss of organic matter.

此外,本發明的有機膜蒸鍍裝置、方法及有機膜裝置以連續的形式構成塗覆室、加載互鎖室以及蒸鍍室,因此容易實現設備,能夠節約製造成本,並且能夠縮短工序時間。 Further, since the organic film vapor deposition apparatus, method, and organic film apparatus of the present invention form the coating chamber, the load lock chamber, and the vapor deposition chamber in a continuous form, the apparatus can be easily realized, the manufacturing cost can be saved, and the process time can be shortened.

1‧‧‧有機膜 1‧‧‧Organic film

100‧‧‧有機膜蒸鍍裝置 100‧‧‧Organic film evaporation device

102‧‧‧控制部 102‧‧‧Control Department

110‧‧‧塗覆裝置 110‧‧‧ Coating device

112‧‧‧塗覆室、塗覆裝置 112‧‧‧ Coating chamber, coating device

114、162‧‧‧門 114, 162‧‧‧

116‧‧‧工作台 116‧‧‧Workbench

117‧‧‧施體基板搬送裝置 117‧‧‧body substrate transfer device

118‧‧‧噴頭 118‧‧‧ sprinkler

119‧‧‧固化裝置 119‧‧‧ curing device

120‧‧‧有機物供給裝置 120‧‧‧Organic supply device

130‧‧‧加載互鎖室 130‧‧‧Load lock room

132‧‧‧第一門 132‧‧‧ first door

134‧‧‧第二門 134‧‧‧ second door

150‧‧‧蒸鍍裝置 150‧‧‧Vapor deposition unit

152‧‧‧蒸鍍室 152‧‧‧vaporation chamber

154‧‧‧固定台、工作台 154‧‧‧Fixed table, workbench

155‧‧‧固定台 155‧‧‧ fixed table

156‧‧‧固定部 156‧‧‧ Fixed Department

158‧‧‧驅動部 158‧‧‧ Drive Department

160‧‧‧供電裝置 160‧‧‧Power supply

164‧‧‧支撐部 164‧‧‧Support

166‧‧‧支下部撐部 166‧‧‧ lower support

168‧‧‧中央支撐部 168‧‧‧Central Support

170‧‧‧搬送裝置 170‧‧‧Transporting device

200、210‧‧‧施體基板 200, 210‧‧‧ body substrate

201‧‧‧第一基底層 201‧‧‧First basal layer

202‧‧‧第一導電層 202‧‧‧First conductive layer

203‧‧‧第一電熱層 203‧‧‧First electric heating layer

211‧‧‧第二基底層 211‧‧‧Second basal layer

212‧‧‧第二導電層 212‧‧‧Second conductive layer

213‧‧‧第二電熱層 213‧‧‧Second electric heating layer

300‧‧‧連續式製造系統 300‧‧‧Continuous Manufacturing System

A‧‧‧作動機構 A‧‧‧ actuation agency

d‧‧‧距離 D‧‧‧distance

L‧‧‧頂桿 L‧‧‧Pole

S300-380‧‧‧步驟 S300-380‧‧‧Steps

P‧‧‧盤 P‧‧‧

圖1是示出本發明的一實施例涉及的利用焦耳加熱的有機膜蒸鍍裝置的概略結構的框圖。 1 is a block diagram showing a schematic configuration of an organic film vapor deposition device using Joule heating according to an embodiment of the present invention.

圖2是示出圖1中示出的塗覆裝置的結構的剖視圖。 Fig. 2 is a cross-sectional view showing the structure of the coating device shown in Fig. 1.

圖3是示出圖1中示出的蒸鍍裝置的結構的剖視圖。 Fig. 3 is a cross-sectional view showing the structure of the vapor deposition device shown in Fig. 1.

圖4是示出圖3中示出的蒸鍍裝置中固定部下降而使第一施體基板與第二施體基板配置為隔開規定距離的結構的 剖視圖。 4 is a view showing a structure in which the fixing portion is lowered in the vapor deposition device shown in FIG. 3 and the first donor substrate and the second donor substrate are arranged at a predetermined distance; Cutaway view.

圖5是示出圖3中示出的蒸鍍裝置中元件基板通過搬送裝置投入到蒸鍍室中後下降而配置為與第二施體基板隔開規定距離的結構的剖視圖。 FIG. 5 is a cross-sectional view showing a configuration in which the element substrate is placed in the vapor deposition chamber by the transfer device and then placed at a predetermined distance from the second donor substrate in the vapor deposition device shown in FIG. 3 .

圖6是根據另一實施例示出圖3中示出的蒸鍍裝置中蒸鍍室的側面設置有側面支撐部的結構的剖視圖。 Fig. 6 is a cross-sectional view showing a structure in which a side surface of a vapor deposition chamber in the vapor deposition device shown in Fig. 3 is provided with a side support portion, according to another embodiment.

圖7是根據又一實施例示出圖3中示出的蒸鍍裝置具備設置在固定台上的支撐部和中央支撐部的結構的剖視圖。 Fig. 7 is a cross-sectional view showing a structure in which the vapor deposition device shown in Fig. 3 is provided with a support portion and a central support portion provided on a fixing table, according to still another embodiment.

圖8a是示出圖7中示出的蒸鍍裝置中的中央支撐部的一實施例的俯視圖。 Fig. 8a is a plan view showing an embodiment of a central support portion in the vapor deposition device shown in Fig. 7.

圖8b是示出圖7中示出的蒸鍍裝置中的中央支撐部的另一實施例的俯視圖。 Fig. 8b is a plan view showing another embodiment of the central support portion in the vapor deposition device shown in Fig. 7.

圖9是示出本發明涉及的利用焦耳加熱的有機膜蒸鍍方法的順序圖。 Fig. 9 is a sequence diagram showing an organic film evaporation method using Joule heating according to the present invention.

圖10是示出本發明的另一實施例涉及的利用焦耳加熱的有機膜蒸鍍裝置的概略結構的平面配置圖。 FIG. 10 is a plan layout view showing a schematic configuration of an organic film vapor deposition device using Joule heating according to another embodiment of the present invention.

圖11是示出圖10中示出的塗覆裝置的結構的剖視圖。 Fig. 11 is a cross-sectional view showing the structure of the coating device shown in Fig. 10.

圖12是示出圖10中示出的蒸鍍裝置的結構的剖視圖。 Fig. 12 is a cross-sectional view showing the structure of the vapor deposition device shown in Fig. 10.

圖13是示出圖12中示出的蒸鍍裝置中固定部下降而使第二施體基板與第一施體基板配置為隔開規定距離並進行一次蒸鍍的結構的剖視圖。 FIG. 13 is a cross-sectional view showing a configuration in which the fixing portion is lowered in the vapor deposition device shown in FIG. 12, and the second donor substrate and the first donor substrate are disposed at a predetermined distance and vapor-deposited.

圖14是示出圖13中示出的蒸鍍裝置中元件基板通過搬送裝置投入到蒸鍍室中的結構的剖視圖。 FIG. 14 is a cross-sectional view showing a configuration in which an element substrate is introduced into a vapor deposition chamber by a transfer device in the vapor deposition device shown in FIG.

圖15是示出圖14中示出的蒸鍍裝置中第二施體基板下 降而配置為與元件基板隔開規定距離並進行二次蒸鍍的結構的剖視圖。 Figure 15 is a view showing the second donor substrate in the vapor deposition device shown in Figure 14 A cross-sectional view of a structure that is disposed to be spaced apart from the element substrate by a predetermined distance and subjected to secondary vapor deposition.

圖16是放大示出圖12中示出的蒸鍍裝置中的第一施體基板的一例的剖視放大圖。 FIG. 16 is an enlarged cross-sectional view showing an enlarged example of a first donor substrate in the vapor deposition device shown in FIG. 12. FIG.

圖17是放大示出圖14中示出的蒸鍍裝置中的第二施體基板的一例的剖視放大圖。 Fig. 17 is an enlarged cross-sectional view showing an enlarged example of a second donor substrate in the vapor deposition device shown in Fig. 14;

具體實施方式 detailed description

本發明的實施例可以變形為各種形式,不應解釋為本發明的範圍由以下描述的實施例限定。本實施例的提供旨在向本領域的普通技術人員更加完整地說明本發明。因此附圖中誇大了構成要素的形狀等,以強調更加明確的說明。 The embodiments of the invention may be varied in various forms and the scope of the invention should not be construed as being limited by the embodiments described below. The provision of this embodiment is intended to more fully illustrate the invention to those of ordinary skill in the art. Therefore, the shapes and the like of the constituent elements are exaggerated in the drawings to emphasize a clearer explanation.

下面,參照圖1至圖9,對本發明的實施例進行詳細說明。 DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described in detail with reference to FIGS. 1 to 9.

圖1是示出本發明涉及的利用焦耳加熱的有機膜蒸鍍裝置的概略結構的框圖,圖2是示出圖1中示出的塗覆裝置的結構的剖視圖,圖3是示出圖1中示出的蒸鍍裝置的結構的剖視圖,圖4是示出圖3中示出的蒸鍍裝置中固定部下降而使第一施體基板與第二施體基板配置為隔開規定距離的結構的剖視圖,圖5是示出圖3中示出的蒸鍍裝置中元件基板通過搬送裝置投入到蒸鍍室中後下降而配置為與第二施體基板隔開規定距離的結構的剖視圖,圖6是根據另一實施例示出圖3中示出的蒸鍍裝置中蒸鍍室的側面設置有側面支撐部的結構的剖視圖,圖7是根據又一實施例示出圖3中 示出的蒸鍍裝置具備設置在固定台上的支撐部和中央支撐部的結構的剖視圖,圖8a是示出圖7中示出的蒸鍍裝置中的中央支撐部的一實施例的俯視圖,圖8b是示出圖7中示出的蒸鍍裝置中的中央支撐部的另一實施例的俯視圖。 1 is a block diagram showing a schematic configuration of an organic film vapor deposition device using Joule heating according to the present invention, FIG. 2 is a cross-sectional view showing a structure of the coating device shown in FIG. 1, and FIG. 3 is a view showing FIG. 1 is a cross-sectional view showing a structure of a vapor deposition device shown in FIG. 1, and FIG. 4 is a view showing that the fixing portion is lowered in the vapor deposition device shown in FIG. 3 so that the first donor substrate and the second donor substrate are disposed apart by a predetermined distance. FIG. 5 is a cross-sectional view showing a configuration in which the element substrate is placed in the vapor deposition chamber by the transfer device and then lowered to a predetermined distance from the second donor substrate in the vapor deposition device shown in FIG. 3 . FIG. 6 is a cross-sectional view showing a structure in which a side surface of a vapor deposition chamber is provided with a side support portion in the vapor deposition device shown in FIG. 3 according to another embodiment, and FIG. 7 is a view showing FIG. 3 according to still another embodiment. The vapor deposition device shown is a cross-sectional view showing a configuration of a support portion and a central support portion provided on a fixed table, and FIG. 8a is a plan view showing an embodiment of a central support portion in the vapor deposition device shown in FIG. Fig. 8b is a plan view showing another embodiment of the central support portion in the vapor deposition device shown in Fig. 7.

參照圖1,本發明的有機膜蒸鍍裝置100在製作大型的有機電場發光顯示裝置(Organic Light Emitting Device:OLED)以及OLED照明基板時,為了確保有機膜的均勻性,減少有機物損失,並且縮短工序時間,例如,處理焦耳加熱方式的有機膜蒸鍍工序,其利用玻璃、陶瓷或者塑料材料的第一及第二施體基板在元件基板蒸鍍有機膜。 Referring to Fig. 1, in the organic thin film vapor deposition device 100 of the present invention, in order to secure a uniformity of an organic film, a organic light-emitting device (OLED) and an OLED illumination substrate are reduced, and organic matter loss is reduced and shortened. The process time is, for example, an organic film vapor deposition step of a Joule heating method in which an organic film is deposited on the element substrate by using the first and second donor substrates of glass, ceramic or plastic material.

為此,本發明的有機膜蒸鍍裝置100包括:塗覆裝置110,用於在第一施體基板200塗覆有機膜;加載互鎖室130,用於將塗覆有有機物的第一施體基板200投入到蒸鍍裝置150中,或者從蒸鍍裝置150中排出所述第一施體基板200;蒸鍍裝置150,用於採用焦耳加熱方式,通過第二施體基板210,將塗覆在第一施體基板200上的有機膜蒸鍍到元件基板220上;以及控制部102,用於對有機膜蒸鍍裝置100的相關動作的處理進行控制。 To this end, the organic film evaporation apparatus 100 of the present invention includes: a coating apparatus 110 for coating an organic film on the first donor substrate 200; and an interlocking chamber 130 for applying the first application coated with organic matter The body substrate 200 is placed in the vapor deposition device 150, or the first donor substrate 200 is discharged from the vapor deposition device 150; the vapor deposition device 150 is used to coat the second donor substrate 210 by the Joule heating method. The organic film coated on the first donor substrate 200 is deposited on the element substrate 220; and the control unit 102 controls the processing of the related operation of the organic film vapor deposition device 100.

例如,控制部102由筆記本電腦、個人電腦、觸摸面板以及可編程邏輯控制器(PLC)等構成,控制塗覆裝置110、加載互鎖室130以及蒸鍍裝置150以處理有機膜蒸鍍裝置100的相關動作。關於這種控制部102的內容將在圖9中詳細說明。 For example, the control unit 102 is constituted by a notebook computer, a personal computer, a touch panel, a programmable logic controller (PLC), or the like, and controls the coating device 110, the load lock chamber 130, and the vapor deposition device 150 to process the organic film vapor deposition device 100. Related actions. The content of such a control unit 102 will be described in detail in FIG.

此外,在本發明的有機膜蒸鍍裝置100中,在塗覆裝置 110、加載互鎖室130以及蒸鍍裝置150之間設有搬送裝置(未圖示),用於搬送第一施體基板200、第二施體基板210。搬送裝置可以包括傳送帶、搬送機器人等。 Further, in the organic film evaporation apparatus 100 of the present invention, in the coating apparatus 110. A transfer device (not shown) is provided between the load lock chamber 130 and the vapor deposition device 150 for transporting the first donor substrate 200 and the second donor substrate 210. The conveying device may include a conveyor belt, a conveying robot, and the like.

此外,有機膜蒸鍍裝置100中還可以設置有:濕式或者乾式方式的清洗裝置(未圖示),用於除去已在元件基板220完成有機膜蒸鍍的第一施體基板200上殘留的有機物;乾燥裝置(未圖示),用於對經清洗的第一施體基板200進行乾燥。 Further, the organic film vapor deposition device 100 may be provided with a wet or dry type cleaning device (not shown) for removing the residual on the first donor substrate 200 on which the organic film evaporation has been completed on the element substrate 220. An organic device; a drying device (not shown) for drying the cleaned first donor substrate 200.

其中,在第一及第二施體基板上形成有導電膜,從而在後續的蒸鍍工序中能夠產生焦耳熱。例如,導電膜由金屬或者金屬合金形成,其形狀與沉積在元件基板上的有機膜圖案的形狀相同。這種導電膜用於對電極施加電場以產生焦耳熱,使有機膜通過所產生的焦耳熱蒸發,從而將有機膜蒸鍍到第二施體基板或者元件基板上。 Among them, a conductive film is formed on the first and second donor substrates, so that Joule heat can be generated in the subsequent vapor deposition step. For example, the conductive film is formed of a metal or a metal alloy having the same shape as that of the organic film pattern deposited on the element substrate. Such a conductive film is used to apply an electric field to the electrode to generate Joule heat, and the organic film is evaporated by the generated Joule heat, thereby evaporating the organic film onto the second donor substrate or the element substrate.

具體參照圖2,例如,為了能夠減少工序時間以及工序成本,塗覆裝置110通過利用例如噴頭、旋轉噴嘴等的濕式工藝塗覆有機膜。本實施例的塗覆裝置110包括塗覆室112、工作台116、至少一個噴頭118以及有機物供給裝置120。 Referring specifically to FIG. 2, for example, in order to be able to reduce the process time and the process cost, the coating device 110 coats the organic film by a wet process using, for example, a head, a rotary nozzle, or the like. The coating device 110 of the present embodiment includes a coating chamber 112, a table 116, at least one head 118, and an organic supply device 120.

塗覆室112形成內部空間,在該內部空間內對投入到內部的第一施體基板200塗覆有機膜。塗覆室112的一側設有開閉的門114,另一側設有在加載互鎖室130之間開閉的第一門132。通過門114,將第一施體基板200投入到塗覆室112中。塗覆室112的下部配置有安放第一施體基板200的工作台116,上部配置有噴頭118。為了在第一施體基板200上塗 覆有機膜,塗覆室112被門114以及加載互鎖室130的第一門132密閉,並在其內部形成氮氣氛圍。 The coating chamber 112 forms an internal space in which an organic film is applied to the first donor substrate 200 that is put into the interior. One side of the coating chamber 112 is provided with an opening and closing door 114, and the other side is provided with a first door 132 that opens and closes between the loading and interlocking chambers 130. The first donor substrate 200 is introduced into the coating chamber 112 through the gate 114. A lower stage of the coating chamber 112 is provided with a table 116 on which the first donor substrate 200 is placed, and a head 118 is disposed on the upper portion. In order to coat on the first donor substrate 200 The organic film is coated, and the coating chamber 112 is sealed by the door 114 and the first door 132 of the load lock chamber 130, and a nitrogen atmosphere is formed inside thereof.

工作台116用於安放投入到塗覆室112中的第一施體基板200。例如,工作台116由真空卡盤、靜電卡盤或者花崗岩平板等構成,以安放並固定大型的第一施體基板200。 The stage 116 is used to house the first donor substrate 200 that is placed into the coating chamber 112. For example, the work table 116 is constituted by a vacuum chuck, an electrostatic chuck, a granite plate, or the like to house and fix the large first donor substrate 200.

噴頭118形成為噴霧式,為了在塗覆室112內部對安放在工作台116上的第一施體基板200的表面塗覆有機物而噴射有機物。根據第一施體基板200的大小,第一施體基板200的上部設置至少一個噴頭118。 The shower head 118 is formed in a spray type for ejecting organic matter in the interior of the coating chamber 112 by coating an organic substance on the surface of the first donor substrate 200 placed on the table 116. According to the size of the first donor substrate 200, at least one showerhead 118 is disposed at an upper portion of the first donor substrate 200.

並且,有機物供給裝置120向噴頭118供給有機物。此外,塗覆裝置110中可以設有回收裝置(未圖示),用於將對第一施體基板200塗覆有機膜之後剩餘的有機物回收到有機物供給裝置120中。為了便於說明,以採用噴頭的噴霧塗覆裝置進行了說明,然而也可以是基於旋轉塗覆等公知的濕式工藝的塗覆裝置。 Further, the organic matter supply device 120 supplies the organic material to the shower head 118. Further, a recovery device (not shown) may be provided in the coating device 110 for recovering the organic matter remaining after the first donor substrate 200 is coated with the organic film into the organic material supply device 120. For convenience of explanation, the spray coating apparatus using a shower head has been described, but it may be a coating apparatus based on a known wet process such as spin coating.

這種塗覆裝置110在將第一施體基板200投入到塗覆室112中並安放到工作台116上之後,從有機物供給裝置120向噴頭118供給有機物,並從噴頭118將有機物噴射到第一施體基板200上。被噴射的有機物沉積在第一施體基板200上,從而塗覆有機膜。此時,塗覆在第一施體基板200上的有機膜的厚度只需能夠充分地覆蓋形成在第一施體基板200上的導電膜即可。這是因為,在後續工序的蒸鍍裝置150中,通過對施加到第一施體基板200的電極的電場施加條件進行控制,就能夠對蒸鍍在元件基板(圖4的220)上的有機膜 的厚度進行調節。如此塗覆有有機膜的第一施體基板200通過搬送裝置搬送到加載互鎖室130中。 After the first donor substrate 200 is placed in the coating chamber 112 and placed on the table 116, the coating device 110 supplies the organic matter from the organic material supply device 120 to the shower head 118, and ejects the organic matter from the shower head 118. A donor substrate 200 is applied. The sprayed organic matter is deposited on the first donor substrate 200 to coat the organic film. At this time, the thickness of the organic film coated on the first donor substrate 200 only needs to be able to sufficiently cover the conductive film formed on the first donor substrate 200. This is because, in the vapor deposition device 150 of the subsequent step, by controlling the electric field application conditions applied to the electrodes of the first donor substrate 200, the organic layer deposited on the element substrate (220 of FIG. 4) can be organically controlled. membrane The thickness is adjusted. The first donor substrate 200 thus coated with the organic film is transferred to the load lock chamber 130 by the transfer device.

如圖3所示,加載互鎖室130包括:第一門132,設置在一側,用於從塗覆裝置110接收第一施體基板200;第二門134,設置在另一側,用於將第一施體基板200投入到蒸鍍裝置150中或者從蒸鍍裝置150中排出第一施體基板200。由此,加載互鎖室130將塗覆有有機膜的第一施體基板200投入到蒸鍍裝置150中,或者排出將有機物蒸鍍到第二施體基板210上的第一施體基板200。 As shown in FIG. 3, the load lock chamber 130 includes a first door 132 disposed on one side for receiving the first donor substrate 200 from the coating device 110, and a second door 134 disposed on the other side. The first donor substrate 200 is placed in the vapor deposition device 150 or the first donor substrate 200 is discharged from the vapor deposition device 150. Thereby, the load lock chamber 130 puts the first donor substrate 200 coated with the organic film into the vapor deposition device 150, or discharges the first donor substrate 200 that vapor-deposits the organic matter onto the second donor substrate 210. .

並且,參照圖3至圖5,蒸鍍裝置150利用第一及第二施體基板,在元件基板蒸鍍有機膜。本實施例的蒸鍍裝置150包括蒸鍍室152、固定台154、固定部156、驅動部158、供電裝置160。 3 to 5, the vapor deposition device 150 vapor-deposits an organic film on the element substrate by using the first and second donor substrates. The vapor deposition device 150 of the present embodiment includes a vapor deposition chamber 152, a fixing table 154, a fixing portion 156, a driving portion 158, and a power supply device 160.

蒸鍍室152形成內部空間,在該內部空間中採用焦耳加熱方式,將有機膜從投入到加載互鎖室130中的第一施體基板200蒸鍍到第二施體基板210上,並採用焦耳加熱方式將有機膜從第二施體基板210蒸鍍到元件基板220上。在蒸鍍室152的一側配置有加載互鎖室130的第二門134,用於投入並排出第一施體基板200,另一側設有門162,用於投入並排出元件基板220。 The vapor deposition chamber 152 forms an internal space in which the organic film is vapor-deposited from the first donor substrate 200 placed in the load lock chamber 130 onto the second donor substrate 210 by Joule heating. The organic film is vapor-deposited from the second donor substrate 210 onto the element substrate 220 by the Joule heating method. On the one side of the vapor deposition chamber 152, a second door 134 for loading the interlocking chamber 130 is disposed for inputting and discharging the first donor substrate 200, and the other side is provided with a door 162 for inputting and discharging the element substrate 220.

此外,下部設有用於固定第二施體基板210的固定台154,從而將第二施體基板210固定並置於所述固定台154上。 Further, a lower portion is provided with a fixing table 154 for fixing the second donor substrate 210, thereby fixing and placing the second donor substrate 210 on the fixing table 154.

另一方面,當投入第一施體基板200時,通過加載互鎖 室130的第二門134和門162,將蒸鍍室152的內部空間形成為真空氛圍。在蒸鍍室152中,第二施體基板210被固定並置於下部的固定台154上的狀態下,上部固定有第一施體基板200的固定部156進行升降,以使第一施體基板200與第二施體基板配置為隔開最小限度的規定距離d。通過第二門134和門162對這種蒸鍍室152進行密封。 On the other hand, when the first donor substrate 200 is put in, by loading the interlock The second door 134 and the door 162 of the chamber 130 form the internal space of the vapor deposition chamber 152 into a vacuum atmosphere. In the vapor deposition chamber 152, in a state where the second donor substrate 210 is fixed and placed on the lower fixing stage 154, the fixing portion 156 of the first donor substrate 200 is fixed to the upper portion to be lifted and lowered to make the first donor substrate The second donor substrate 200 is disposed to be spaced apart by a minimum predetermined distance d. This vapor deposition chamber 152 is sealed by a second door 134 and a door 162.

固定台154設置在蒸鍍室152的下部,用於安放並固定第二施體基板210。此時,第二施體基板210在進行本發明涉及的利用焦耳加熱的有機膜蒸鍍工序時,發揮將塗覆在第一施體基板200上的有機膜蒸鍍到元件基板220上的媒介的功能。 The fixing table 154 is disposed at a lower portion of the vapor deposition chamber 152 for seating and fixing the second donor substrate 210. At this time, the second donor substrate 210 exhibits a medium for vapor-depositing the organic film coated on the first donor substrate 200 onto the element substrate 220 when performing the organic film vapor deposition step using Joule heating according to the present invention. The function.

固定部156設置在蒸鍍室152的上部,呈下部末端的一部分折彎的形狀,以便固定從加載互鎖室130投入的第一施體基板200,並且為了處理有機膜蒸鍍工序,通過驅動部158進行升降,從而使第一施體基板200與第二施體基板210之間保持最小限度的規定距離。 The fixing portion 156 is provided at an upper portion of the vapor deposition chamber 152, and has a shape in which a part of the lower end portion is bent so as to fix the first donor substrate 200 that is loaded from the load lock chamber 130, and is driven by the organic film evaporation process. The portion 158 is raised and lowered to maintain a minimum predetermined distance between the first donor substrate 200 and the second donor substrate 210.

此時,固定部156並非局限於如上所述的、下部末端的一部分折彎以便承載第一施體基板200的形狀,只要能夠固定第一施體基板200並進行升降,就不局限於特定形狀,也可以使用靜電卡盤等卡盤來從上部固定第一施體基板200。 At this time, the fixing portion 156 is not limited to the above-described portion of the lower end portion being bent so as to carry the shape of the first donor substrate 200, and is not limited to a specific shape as long as the first donor substrate 200 can be fixed and lifted and lowered. The first donor substrate 200 may be fixed from the upper portion by using a chuck such as an electrostatic chuck.

當完成將有機膜從第一施體基板200蒸鍍到第二施體基板210上的工序時,第一施體基板200上升,然後通過第二門134從蒸鍍室152排出,並通過第一門132再次投入到塗覆裝置112中。 When the process of vapor-depositing the organic film from the first donor substrate 200 onto the second donor substrate 210 is completed, the first donor substrate 200 is raised, and then discharged from the vapor deposition chamber 152 through the second gate 134, and passed through A door 132 is again placed into the coating device 112.

第一施體基板200從蒸鍍室152排出後,元件基板220通過搬送裝置170,從蒸鍍室152的門162投入到蒸鍍室152中,然後通過搬送裝置170進行下降,從而位於與蒸鍍有機膜的第二施體基板210保持最小限度的規定距離d之處。作為搬送裝置170,可以使用諸如機械臂的常規的搬送裝置。 After the first donor substrate 200 is discharged from the vapor deposition chamber 152, the element substrate 220 is introduced into the vapor deposition chamber 152 from the gate 162 of the vapor deposition chamber 152 by the transfer device 170, and then lowered by the transfer device 170 to be placed and evaporated. The second donor substrate 210 coated with the organic film is kept at a minimum predetermined distance d. As the conveying device 170, a conventional conveying device such as a robot arm can be used.

此時,為了精確地保持第二施體基板210和元件基板220之間的最小距離d,如圖6所示,可以在蒸鍍室152的側面設置側面支撐部164。 At this time, in order to accurately maintain the minimum distance d between the second donor substrate 210 and the element substrate 220, as shown in FIG. 6, the side support portion 164 may be provided on the side surface of the vapor deposition chamber 152.

此外,大面積的元件基板220有可能發生基板中心部的下垂,因此如圖7所示,也可以具備固定在蒸鍍室152的下部,朝向下部工作台154的側面上部凸出並且末端的一部分折彎的形狀的下部支撐部166。此時,可以在固定工作台154的上部設置一個以上的中央支撐部168。如圖8a及圖8b所示,中央支撐部168設置在第二施體基板210所處的區域之外,可以構成為形態連續的凸出部,也可以以鑷子形式彼此隔開地設置多個。 Further, since the large-area element substrate 220 may sag at the center portion of the substrate, as shown in FIG. 7, a portion which is fixed to the lower portion of the vapor deposition chamber 152 and protrudes toward the upper side surface of the lower table 154 and a part of the end portion may be provided. A lower support portion 166 of a bent shape. At this time, one or more central support portions 168 may be provided on the upper portion of the fixed table 154. As shown in FIG. 8a and FIG. 8b, the central support portion 168 is disposed outside the region where the second donor substrate 210 is located, and may be configured as a continuous protruding portion, or may be provided in a plurality of manners spaced apart from each other in the form of a die. .

驅動部158結合於蒸鍍室152的上部,通過控制部102的控制,使固定有第一施體基板的固定部156和元件基板220搬送用搬送裝置170上下移動。 The driving unit 158 is coupled to the upper portion of the vapor deposition chamber 152, and the fixed portion 156 to which the first donor substrate is fixed and the element substrate 220 transporting and transporting device 170 are vertically moved by the control of the control unit 102.

並且,供電裝置160進行供電,以對第一施體基板200或者第二施體基板210的電極施加電場。為此,供電裝置160接觸形成在第一施體基板200以及第二施體基板210上的導電膜,從而施加電場。此時,可以根據導電膜的電阻、長度、厚度等各種因素確定電場施加條件。本實施例中施加 的電流可以是直流或者交流,施加的電場可以是約1kW/cm2至1000kW/cm2,施加一次電場的時間可以約在1/1000000~100秒以內。 Further, the power supply device 160 performs power supply to apply an electric field to the electrodes of the first donor substrate 200 or the second donor substrate 210. To this end, the power supply device 160 contacts the conductive film formed on the first donor substrate 200 and the second donor substrate 210, thereby applying an electric field. At this time, the electric field application condition can be determined according to various factors such as the electric resistance, the length, and the thickness of the electroconductive film. The current applied in this embodiment may be direct current or alternating current, the applied electric field may be about 1 kW/cm 2 to 1000 kW/cm 2 , and the time for applying an electric field may be about 1/1000000 to 100 seconds.

如圖3所示,這種蒸鍍裝置150首先在將塗覆有有機膜的第一施體基板200從加載互鎖室130投入到蒸鍍室152中後,將第一施體基板200置於固定部156上並進行固定。蒸鍍裝置150通過驅動部158,使固定在固定部156上的第一施體基板200下降,以與位於固定台154上的第二施體基板210相鄰並且隔開規定距離,然後由供電裝置160向第一施體基板200進行供電,從而對第一施體基板200施加電場。由此,塗覆在第一施體基板200上的有機膜被進行焦耳加熱,從而在第二施體基板210上蒸鍍有機膜。即,當對第一施體基板200施加電場時,形成在第一施體基板200上的導電膜上產生焦耳熱,所產生的焦耳熱傳遞到形成在第一施體基板200上部的有機膜,通過所傳遞的焦耳熱,形成在存在導電膜的部分的有機膜進行蒸發而轉印到第二施體基板210上,從而在第二施體基板210上蒸鍍有機膜。 As shown in FIG. 3, the vapor deposition device 150 first places the first donor substrate 200 after the first donor substrate 200 coated with the organic film is loaded from the load lock chamber 130 into the vapor deposition chamber 152. The fixing portion 156 is fixed and fixed. The vapor deposition device 150 lowers the first donor substrate 200 fixed on the fixing portion 156 by the driving portion 158 to be adjacent to and spaced apart from the second donor substrate 210 on the fixing table 154 by a predetermined distance, and then powered The device 160 supplies power to the first donor substrate 200 to apply an electric field to the first donor substrate 200. Thereby, the organic film coated on the first donor substrate 200 is subjected to Joule heating, thereby depositing an organic film on the second donor substrate 210. That is, when an electric field is applied to the first donor substrate 200, Joule heat is generated on the conductive film formed on the first donor substrate 200, and the generated Joule heat is transferred to the organic film formed on the upper portion of the first donor substrate 200. The organic film formed in the portion where the conductive film is present is evaporated by the transferred Joule heat and transferred onto the second donor substrate 210, whereby the organic film is vapor-deposited on the second donor substrate 210.

此外,蒸鍍裝置150在將有機膜蒸鍍到第二施體基板210上後,通過驅動部158上升固定部156,以使第二施體基板210與第一施體基板200隔開,然後將第一施體基板200排出到加載互鎖室130。 Further, after the vapor deposition device 150 vapor-deposits the organic film onto the second donor substrate 210, the fixing portion 156 is raised by the driving portion 158 to separate the second donor substrate 210 from the first donor substrate 200, and then The first donor substrate 200 is discharged to the load lock chamber 130.

該工序結束後,如圖5所示的蒸鍍裝置150中,搬送裝置170通過門162將元件基板220投入到蒸鍍室152中,然後元件基板220下降以與第二施體基板210保持一定間隔。 After the completion of the process, in the vapor deposition device 150 shown in FIG. 5, the transfer device 170 puts the element substrate 220 into the vapor deposition chamber 152 through the gate 162, and then the element substrate 220 is lowered to maintain a certain value with the second donor substrate 210. interval.

此外,蒸鍍裝置150由供電裝置160向第二施體基板210進行供電,以對第二施體基板210施加電場,由此將蒸鍍在第二施體基板210上的有機膜轉印到元件基板220上,從而在元件基板220上蒸鍍有機膜。同樣,在此對第二施體基板210施加電場時,形成在第二施體基板210上的導電膜上產生焦耳熱,所產生的焦耳熱傳遞到形成在第二施體基板210上部的有機膜,由此使形成在第二施體基板210上存在導電膜的部分的有機膜蒸發,以使有機膜蒸鍍到元件基板220上,從而完成通過焦耳加熱對於一個元件基板220的有機膜蒸鍍工序。 Further, the vapor deposition device 150 supplies power to the second donor substrate 210 by the power supply device 160 to apply an electric field to the second donor substrate 210, thereby transferring the organic film deposited on the second donor substrate 210 to On the element substrate 220, an organic film is deposited on the element substrate 220. Similarly, when an electric field is applied to the second donor substrate 210, Joule heat is generated on the conductive film formed on the second donor substrate 210, and the generated Joule heat is transferred to the organic formed on the upper portion of the second donor substrate 210. The film, thereby evaporating the organic film forming the portion where the conductive film exists on the second donor substrate 210, so that the organic film is evaporated onto the element substrate 220, thereby completing the evaporation of the organic film for one element substrate 220 by Joule heating. Plating process.

接著,蒸鍍裝置150通過搬送裝置170使蒸鍍有有機膜的元件基板220上升後,從蒸鍍室152排出,並通過加載互鎖室130投入另一個第一施體基板200,由此反複處理上述的有機膜蒸鍍工序。此外,對於完成有機膜蒸鍍工序而從蒸鍍裝置150排出的第一施體基板200,通過清洗裝置以及乾燥裝置而被清洗以及乾燥。 Next, the vapor deposition device 150 raises the element substrate 220 on which the organic film is vapor-deposited by the transfer device 170, and then discharges it from the vapor deposition chamber 152, and puts it into the other first donor substrate 200 through the load lock chamber 130, thereby repeating The organic film vapor deposition step described above is processed. Further, the first donor substrate 200 discharged from the vapor deposition device 150 in the completion of the organic film vapor deposition step is washed and dried by the cleaning device and the drying device.

本實施例中說明的結構為,在蒸鍍裝置150中,通過蒸鍍室152上部的固定部156或者搬送裝置170固定並移動第一施體基板200或者元件基板220,並且將第二施體基板210配置在固定台155上,然而只要是第一施體基板200或者元件基板220與第二施體基板210對置的結構,可以變更以及變形為各種形式。 The structure described in the present embodiment is such that, in the vapor deposition device 150, the first donor substrate 200 or the element substrate 220 is fixed and moved by the fixing portion 156 of the upper portion of the vapor deposition chamber 152 or the conveying device 170, and the second donor body is The substrate 210 is disposed on the fixed stage 155. However, as long as the first donor substrate 200 or the element substrate 220 is opposed to the second donor substrate 210, it may be modified and deformed into various forms.

此外,在本實施例中,驅動第一施體基板200或者元件基板220使其上下移動以與第二施體基板相鄰,然而作為另 一例,移動第二施體基板210使其能夠與第一施體基板200或者元件基板220相鄰是顯而易見的。 Further, in the present embodiment, the first donor substrate 200 or the element substrate 220 is driven to move up and down to be adjacent to the second donor substrate, however, as another As an example, it is obvious that moving the second donor substrate 210 to be adjacent to the first donor substrate 200 or the element substrate 220.

如上所述,本發明的有機膜蒸鍍裝置100通過焦耳加熱方式,利用第一施體基板200以及第二施體基板210,將有機膜蒸鍍到元件基板220上,並且反複地進行這種處理,從而能夠減少有機物的損失,並且能夠縮短工序時間。 As described above, the organic film vapor deposition device 100 of the present invention vapor-deposits the organic film onto the element substrate 220 by the first donor substrate 200 and the second donor substrate 210 by the Joule heating method, and repeats this. The treatment can reduce the loss of organic matter and can shorten the process time.

繼續,圖9是示出本發明涉及的利用焦耳加熱的有機膜蒸鍍方法的順序圖。該順序是有機膜蒸鍍裝置100處理的利用焦耳加熱的有機膜蒸鍍工序,通過有機膜蒸鍍裝置100的控制部102的控制進行處理。 Continuing, FIG. 9 is a sequence diagram showing an organic film evaporation method using Joule heating according to the present invention. This sequence is an organic film vapor deposition step using Joule heating treated by the organic film vapor deposition device 100, and is processed by the control of the control unit 102 of the organic film vapor deposition device 100.

參照圖9,本發明的有機膜蒸鍍裝置100首先在步驟S300中,通過塗覆裝置110,在形成有導電膜的第一施體基板200塗覆有機膜。本實施例中,通過噴頭118向第一施體基板200供給有機物以塗覆有機膜。利用搬送裝置將塗覆有有機膜的第一施體基板200搬送到加載互鎖室130中。 Referring to Fig. 9, an organic film vapor deposition apparatus 100 of the present invention first applies an organic film to a first donor substrate 200 on which a conductive film is formed by a coating apparatus 110 in step S300. In the present embodiment, the organic material is supplied to the first donor substrate 200 through the shower head 118 to coat the organic film. The first donor substrate 200 coated with the organic film is transferred to the load lock chamber 130 by a transfer device.

在步驟S310中,從加載互鎖室130將塗覆有有機膜的第一施體基板200投入到蒸鍍裝置150中。被投入的第一施體基板200以與安放在固定台154上的第二施體基板210對置的方式,固定並配置在固定部156上。並且,通過驅動部158朝固定台154的方向移動固定部156,以使第一施體基板200與第二施體基板210相鄰。 In step S310, the first donor substrate 200 coated with the organic film is introduced into the vapor deposition device 150 from the load lock chamber 130. The input first donor substrate 200 is fixed and disposed on the fixing portion 156 so as to face the second donor substrate 210 placed on the fixing table 154. Then, the fixing portion 156 is moved in the direction of the fixing table 154 by the driving portion 158 so that the first donor substrate 200 and the second donor substrate 210 are adjacent to each other.

在步驟S320中,由供電裝置160向第一施體基板200供電,從而對第一施體基板200的導電膜施加電場。在步驟S330中,塗覆在被施加電場的第一施體基板200上的有機膜 轉印到第二施體基板210上,從而蒸鍍有機膜。在步驟S340中,在第二施體基板210上蒸鍍有機膜後,將第一施體基板搬送到加載互鎖室並排出。 In step S320, power is supplied from the power supply device 160 to the first donor substrate 200, thereby applying an electric field to the conductive film of the first donor substrate 200. In step S330, an organic film coated on the first donor substrate 200 to which an electric field is applied is applied The film is transferred onto the second donor substrate 210 to evaporate the organic film. In step S340, after the organic film is vapor-deposited on the second donor substrate 210, the first donor substrate is transferred to the load lock chamber and discharged.

在步驟S350中,利用搬送裝置170,將元件基板220投入到蒸鍍裝置150中。此時,以與安放在固定台154上的第二施體基板210對置的方式,固定並配置被投入的元件基板220。然後,控制驅動部158,朝固定台154的方向移動搬送裝置170,從而使元件基板220與第二施體基板210相鄰。 In step S350, the element substrate 220 is introduced into the vapor deposition device 150 by the transfer device 170. At this time, the input element substrate 220 is fixed and disposed so as to face the second donor substrate 210 placed on the fixing table 154. Then, the drive unit 158 is controlled to move the transport device 170 in the direction of the fixed stage 154 so that the element substrate 220 is adjacent to the second donor substrate 210.

在步驟S360中,由供電裝置160向第二施體基板210供電,以對第二施體基板210的導電膜施加電場。在步驟S370中,蒸鍍在施加了電場的第二施體基板210上的有機膜轉印到元件基板220上,從而蒸鍍有機膜。接著在步驟S380中,從蒸鍍裝置150排出蒸鍍有有機膜的元件基板220。 In step S360, power is supplied from the power supply device 160 to the second donor substrate 210 to apply an electric field to the conductive film of the second donor substrate 210. In step S370, the organic film deposited on the second donor substrate 210 to which the electric field is applied is transferred onto the element substrate 220 to evaporate the organic film. Next, in step S380, the element substrate 220 on which the organic film is vapor-deposited is discharged from the vapor deposition device 150.

並且,通過加載互鎖室130投入另一個第一施體基板200,從而反複處理上述的有機膜蒸鍍工序步驟S300~S380。 Then, the other organic substrate vapor deposition step S300 to S380 are repeatedly processed by loading the interlock chamber 130 into the other first donor substrate 200.

本發明可以包括有機膜裝置,該有機膜裝置包括通過上述有機膜蒸鍍方法製造的有機膜、有機發光元件、有機發光面板等。 The present invention may include an organic film device including an organic film, an organic light-emitting element, an organic light-emitting panel, or the like manufactured by the above-described organic film evaporation method.

圖10是示出本發明的另一實施例涉及的利用焦耳加熱的有機膜蒸鍍裝置的概略結構的平面配置圖,圖11是示出圖10中示出的塗覆裝置的結構的剖視圖,圖12是示出圖10中示出的蒸鍍裝置的結構的剖視圖,圖13是示出圖12中示出的蒸鍍裝置中固定部下降而使第二施體基板與第一施體 基板配置為隔開規定距離並進行一次蒸鍍的結構的剖視圖,圖14是示出圖13中示出的蒸鍍裝置中元件基板通過搬送裝置投入到蒸鍍室中的結構的剖視圖,圖15是示出圖14中示出的蒸鍍裝置中第二施體基板下降而配置為與元件基板隔開規定距離並進行二次蒸鍍的結構的剖視圖。 FIG. 10 is a plan view showing a schematic configuration of an organic film vapor deposition apparatus using Joule heating according to another embodiment of the present invention, and FIG. 11 is a cross-sectional view showing a configuration of the coating apparatus shown in FIG. 12 is a cross-sectional view showing the structure of the vapor deposition device shown in FIG. 10, and FIG. 13 is a view showing that the fixing portion is lowered in the vapor deposition device shown in FIG. 12 to make the second donor substrate and the first donor body FIG. 14 is a cross-sectional view showing a configuration in which a substrate is placed in a vapor deposition chamber by a transfer device in the vapor deposition device shown in FIG. 13 , and FIG. In the vapor deposition device shown in FIG. 14 , a cross-sectional view in which the second donor substrate is lowered and disposed at a predetermined distance from the element substrate and subjected to secondary vapor deposition is performed.

下面,參照圖10至圖15,對本發明的實施例進行詳細說明。 DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described in detail with reference to FIGS. 10 to 15.

參照圖10,本發明的有機發光元件的連續式製造系統300可以是以加載互鎖室130(搬送裝置或者轉移模塊)為中心,多個塗覆裝置110以及蒸鍍裝置150呈放射狀,從而使元件基板220沿著放射狀路徑往返運動的、又稱群集(cluster)型的設備,其中,所述加載互鎖室130用於將塗覆有有機物的第一施體基板200投入到蒸鍍裝置150中或者從蒸鍍裝置150排出,所述塗覆裝置110用於將有機膜塗覆在第一施體基板200上,所述蒸鍍裝置150用於採用焦耳加熱方式,通過第二施體基板210,將塗覆在第一施體基板200上的有機膜蒸鍍到元件基板220上。 Referring to FIG. 10, the continuous manufacturing system 300 of the organic light emitting device of the present invention may be centered on the load lock chamber 130 (transport device or transfer module), and the plurality of coating devices 110 and the vapor deposition device 150 are radially A device of the cluster type, which is also referred to as a cluster type moving back and forth along a radial path, wherein the load lock chamber 130 is used to put the first donor substrate 200 coated with organic matter into the vapor deposition Discharged from or in the apparatus 150 for coating an organic film on the first donor substrate 200, the vapor deposition apparatus 150 is used in a Joule heating mode, through the second application The bulk substrate 210 vapor-deposits the organic film coated on the first donor substrate 200 onto the element substrate 220.

其中,蒸鍍裝置150可以是與多個塗覆裝置110以及裝載及卸載裝置相連的枚葉式設備的一部分,所述裝載及卸載裝置用於將所述元件基板220裝載到蒸鍍裝置150中並從蒸鍍裝置150卸載所述元件基板220。 Wherein, the vapor deposition device 150 may be part of a leaf-type device connected to the plurality of coating devices 110 and the loading and unloading device, and the loading and unloading device is configured to load the component substrate 220 into the vapor deposition device 150. The element substrate 220 is unloaded from the vapor deposition device 150.

此外,本發明的有機發光元件的連續式製造系統300中,在各塗覆裝置110、加載互鎖室130以及蒸鍍裝置150之間設有用於搬送第一施體基板200、第二施體基板210的搬 送裝置(未圖示)。作為搬送裝置,可以採用利用滾軸、傳送帶、傳送鏈或者傳送線等的傳送裝置、搬送臂、搬送機器人等。 Further, in the continuous manufacturing system 300 of the organic light emitting device of the present invention, between the respective coating device 110, the load lock chamber 130, and the vapor deposition device 150, a first donor substrate 200 and a second donor body are provided. Substrate 210 moving Sending device (not shown). As the transport device, a transport device such as a roller, a conveyor, a transport chain, or a transport line, a transport arm, a transport robot, and the like can be used.

具體參照圖11,為了能夠減少工序時間以及工序成本,例如,塗覆裝置110包括:噴霧裝置,其具有至少一個噴頭118以及有機物供給裝置120;塗覆室112;固化裝置119;以及施體基板搬送裝置117。 Referring specifically to FIG. 11, in order to be able to reduce process time and process cost, for example, the coating apparatus 110 includes: a spray device having at least one showerhead 118 and an organic matter supply device 120; a coating chamber 112; a curing device 119; and a donor substrate The conveying device 117.

其中,施體基板搬送裝置117上可以設置可伸縮的多段搬送臂。然而並,非一定局限於此,也可以採用利用滾軸、傳送帶、傳送鏈或者傳送線等的傳送裝置、搬送臂、搬送機器人等。 Among them, the multi-stage transfer arm that can be extended and contracted can be provided on the donor substrate transfer device 117. However, the present invention is not limited thereto, and a transfer device, a transfer arm, a transfer robot, or the like using a roller, a conveyor belt, a transport chain, or a transport line may be employed.

塗覆室112形成內部空間,用於在投入到內部的第一施體基板200塗覆有機膜1。塗覆室112的一側設有開閉的門114,另一側設有在加載互鎖室130之間開閉的第一門132。通過門114,將第一施體基板200投入到塗覆室112中。塗覆室112的下部配置有安放第一施體基板200的施體基板搬送裝置117,上部配置有可通過前進後退驅動裝置進行往返運動的噴頭118。為了在第一施體基板200上塗覆有機膜1,塗覆室112被門114以及加載互鎖室130的第一門132密閉,並在其內部形成氮氣氛圍。 The coating chamber 112 forms an internal space for coating the organic film 1 on the first donor substrate 200 that is put into the interior. One side of the coating chamber 112 is provided with an opening and closing door 114, and the other side is provided with a first door 132 that opens and closes between the loading and interlocking chambers 130. The first donor substrate 200 is introduced into the coating chamber 112 through the gate 114. A donor substrate transfer device 117 on which the first donor substrate 200 is placed is disposed at a lower portion of the coating chamber 112, and a shower head 118 that can reciprocate by the forward/reverse drive device is disposed at an upper portion thereof. In order to coat the organic film 1 on the first donor substrate 200, the coating chamber 112 is sealed by the door 114 and the first door 132 of the load lock chamber 130, and a nitrogen atmosphere is formed therein.

施體基板搬送裝置117中可以設有安放台,用於安放投入到塗覆室112中的第一施體基板200。例如,這種安放台由真空卡盤、靜電卡盤或者花崗岩平板等構成,以便安放並固定大型的第一施體基板200。 The donor substrate transfer device 117 may be provided with a mounting table for accommodating the first donor substrate 200 that is loaded into the coating chamber 112. For example, such a mounting table is constituted by a vacuum chuck, an electrostatic chuck, a granite plate, or the like to house and fix the large first donor substrate 200.

噴頭118形成為噴霧式,為了在塗覆室112內部對安放在工作台上的第一施體基板200的表面塗覆有機膜而噴射有機物。除了噴霧嘴之外,這種噴頭118也可以是噴墨方式的噴嘴。 The shower head 118 is formed in a spray type for ejecting organic matter in order to apply an organic film to the surface of the first donor substrate 200 placed on the table inside the coating chamber 112. In addition to the spray nozzle, such a showerhead 118 can also be an ink jet nozzle.

並且,有機物供給裝置120向噴頭118供給有機物。此外,塗覆裝置110中可以設有回收裝置(未圖示),用於將在第一施體基板200塗覆有機膜之後剩餘的有機物回收到有機物供給裝置120中。為了便於說明,以採用噴頭的噴霧塗覆裝置進行了說明,然而也可以是基於旋轉塗覆等公知的濕式工藝的塗覆裝置。 Further, the organic matter supply device 120 supplies the organic material to the shower head 118. Further, a recovery device (not shown) may be provided in the coating device 110 for recovering the organic matter remaining after the first donor substrate 200 is coated with the organic film into the organic matter supply device 120. For convenience of explanation, the spray coating apparatus using a shower head has been described, but it may be a coating apparatus based on a known wet process such as spin coating.

此外,固化裝置119用於使揮發性介質從混合有機物和揮發性介質的混合物中揮發,從而使第一施體基板200上的有機膜1固化,可以採用烘烤板或者光照射裝置。 Further, the curing device 119 is for volatilizing the volatile medium from the mixture of the mixed organic matter and the volatile medium, thereby curing the organic film 1 on the first donor substrate 200, and a baking plate or a light irradiation device may be employed.

這種塗覆裝置110在將第一施體基板200投入到塗覆室112中並安放到工作台116上之後,由有機物供給裝置120向噴頭118供給有機物,並由噴頭118向第一施體基板200噴射有機物。噴射的有機物沉積在第一施體基板200上,從而塗覆有機膜1。接著,塗覆有有機膜1的第一施體基板200通過施體基板搬送裝置117,經過能夠實現真空環境的加載互鎖室130之後,被搬送到蒸鍍裝置150中。 After the first donor substrate 200 is placed in the coating chamber 112 and placed on the table 116, the coating device 110 supplies the organic matter to the showerhead 118 by the organic material supply device 120, and the first donor body is directed by the showerhead 118. The substrate 200 ejects organic matter. The sprayed organic matter is deposited on the first donor substrate 200, thereby coating the organic film 1. Next, the first donor substrate 200 coated with the organic film 1 passes through the donor substrate transfer device 117, passes through the load lock chamber 130 capable of realizing a vacuum environment, and is then transferred to the vapor deposition device 150.

參照圖12至圖15,蒸鍍裝置150利用第一施體基板200以及第二施體基板210,在元件基板220蒸鍍有機膜1。本實施例中的蒸鍍裝置150包括蒸鍍室152、固定台154、固定部156、驅動部158、供電裝置160。 Referring to FIGS. 12 to 15 , the vapor deposition device 150 vapor-deposits the organic film 1 on the element substrate 220 by using the first donor substrate 200 and the second donor substrate 210 . The vapor deposition device 150 in the present embodiment includes a vapor deposition chamber 152, a fixing table 154, a fixing portion 156, a driving portion 158, and a power supply device 160.

如圖12所示,蒸鍍室152形成內部空間,在所述內部空間中採用焦耳加熱方式,將有機膜從投入到加載互鎖室130中的第一施體基板200蒸鍍到第二施體基板210上,並採用焦耳加熱方式,將有機膜從第二施體基板210蒸鍍到元件基板220上。在蒸鍍室152的一側配置有用於投入並排出第一施體基板200的加載互鎖室130的第二門134,另一側設有用於投入並排出元件基板220的門162。 As shown in FIG. 12, the vapor deposition chamber 152 forms an internal space in which the organic film is vapor-deposited from the first donor substrate 200 loaded into the load lock chamber 130 to the second application by Joule heating. On the bulk substrate 210, an organic film is vapor-deposited from the second donor substrate 210 onto the element substrate 220 by Joule heating. A second door 134 for inserting and discharging the load lock chamber 130 of the first donor substrate 200 is disposed on one side of the vapor deposition chamber 152, and a door 162 for inputting and discharging the element substrate 220 is disposed on the other side.

此外,上部設有用於固定第二施體基板210的固定部156,以便將第一施體基板200固定並置於所述固定台154上。 Further, an upper portion is provided with a fixing portion 156 for fixing the second donor substrate 210 to fix and place the first donor substrate 200 on the fixing table 154.

另一方面,投入第一施體基板200後,通過加載互鎖室130的第二門134和門162,將蒸鍍室152的內部空間形成為真空環境。如圖13所示,在蒸鍍室152下部,為了使以安放在頂桿L的狀態位於固定台154上的第一施體基板200與通過作動機構A能夠升降的盤P電連接,頂桿L下降以使所述第一施體基板200與所述供電裝置160電連接,在上部,固定有第二施體基板210的固定部156進行升降,以使第二施體基板210與第一施體基板200之間隔開最小限度的規定距離d。通過第二門134和門162對這種蒸鍍室152進行密閉。 On the other hand, after the first donor substrate 200 is introduced, the internal space of the vapor deposition chamber 152 is formed into a vacuum environment by loading the second door 134 and the door 162 of the interlocking chamber 130. As shown in FIG. 13, in the lower portion of the vapor deposition chamber 152, in order to electrically connect the first donor substrate 200 placed on the fixed table 154 in a state of being placed on the ejector L, the disk P that can be lifted and lowered by the actuator A, the ejector L is lowered to electrically connect the first donor substrate 200 with the power supply device 160, and at a top portion, the fixing portion 156 to which the second donor substrate 210 is fixed is lifted and lowered to make the second donor substrate 210 and the first The donor substrate 200 is spaced apart by a minimum predetermined distance d. This vapor deposition chamber 152 is sealed by the second door 134 and the door 162.

固定台154設置在蒸鍍室152的下部,當頂桿L下降時,安放並固定第一施體基板200。此時,第二施體基板210在進行本發明涉及的利用焦耳加熱的有機膜蒸鍍工序時,發揮將塗覆在第一施體基板200上的有機膜1蒸鍍到元件基板220上的媒介的功能。 The fixing table 154 is disposed at a lower portion of the vapor deposition chamber 152, and when the jack L is lowered, the first donor substrate 200 is placed and fixed. At this time, when the second donor substrate 210 performs the organic film vapor deposition step using Joule heating according to the present invention, the organic film 1 coated on the first donor substrate 200 is vapor-deposited onto the element substrate 220. The function of the medium.

固定部156設置在蒸鍍室152的上部,用於固定第二施體基板210,通過螺栓或螺絲等而可拆裝地與所述第二施體基板210組裝,以便使所述第二施體基板210能夠通過盤P與所述供電裝置160電連接。 The fixing portion 156 is disposed at an upper portion of the vapor deposition chamber 152 for fixing the second donor substrate 210, and is detachably assembled with the second donor substrate 210 by bolts or screws, etc., so that the second application layer The body substrate 210 can be electrically connected to the power supply device 160 through the disk P.

此外,為了處理有機膜蒸鍍工序,固定部156通過驅動部158進行升降,以使第一施體基板200和第二施體基板210之間保持最小限度的一定距離。 Further, in order to process the organic film vapor deposition step, the fixing portion 156 is moved up and down by the driving portion 158 so as to maintain a minimum distance between the first donor substrate 200 and the second donor substrate 210.

此時,固定部156可以使用靜電卡盤、真空卡盤或者磁鐵等卡盤來從上部固定第二施體基板210。 At this time, the fixing portion 156 can fix the second donor substrate 210 from the upper portion using a chuck such as an electrostatic chuck, a vacuum chuck, or a magnet.

接著,如圖13所示,當完成將有機膜從第一施體基板200蒸鍍到第二施體基板210上的工序後,第一施體基板200通過第二門134從蒸鍍室152排出,並通過第一門132再次投入到塗覆裝置112中。 Next, as shown in FIG. 13, after the process of vapor-depositing the organic film from the first donor substrate 200 onto the second donor substrate 210 is completed, the first donor substrate 200 passes through the second gate 134 from the evaporation chamber 152. It is discharged and re-introduced into the coating device 112 through the first door 132.

接著,如圖14所示,第一施體基板200從蒸鍍室152排出後,元件基板220可以通過元件基板搬送裝置170,從蒸鍍室152的門162投入到蒸鍍室152中。 Next, as shown in FIG. 14, after the first donor substrate 200 is discharged from the vapor deposition chamber 152, the element substrate 220 can be introduced into the vapor deposition chamber 152 from the gate 162 of the vapor deposition chamber 152 by the element substrate transfer device 170.

接著,如圖15所示,使元件基板220與蒸鍍有有機膜1的第二施體基板210保持最小限度的一定距離d。此時,驅動部158結合於蒸鍍室152的上部,通過控制部102的控制,將固定有第二施體基板210的固定部156上下移動。 Next, as shown in FIG. 15, the element substrate 220 and the second donor substrate 210 on which the organic film 1 is deposited are kept at a minimum distance d. At this time, the driving unit 158 is coupled to the upper portion of the vapor deposition chamber 152, and the fixing portion 156 to which the second donor substrate 210 is fixed is vertically moved by the control of the control unit 102.

接著,由供電裝置160向第二施體基板210供電,以對第二施體基板210施加電場,由此將蒸鍍在第二施體基板210上的有機膜轉印到元件基板220上,從而在元件基板220上蒸鍍有機膜。 Next, power is supplied from the power supply device 160 to the second donor substrate 210 to apply an electric field to the second donor substrate 210, thereby transferring the organic film evaporated on the second donor substrate 210 onto the element substrate 220. Thereby, an organic film is vapor-deposited on the element substrate 220.

本實施例中說明的結構為,在蒸鍍裝置150中,將第一施體基板200或者元件基板220配置在蒸鍍室152的下部,並將第二施體基板210配置在上部,然而只要是第一施體基板200或者元件基板220與第二施體基板210對置的結構,可以變更以及變形為各種形式。 In the vapor deposition device 150, the first donor substrate 200 or the element substrate 220 is disposed in the lower portion of the vapor deposition chamber 152, and the second donor substrate 210 is disposed on the upper portion. The first donor substrate 200 or the element substrate 220 is opposed to the second donor substrate 210, and can be modified and deformed into various forms.

此外,在本實施例中,驅動第二施體基板210使其上下移動以與第一施體基板200或者元件基板220相鄰,然而作為另一例,移動第一施體基板200或者元件基板220以使其能夠相鄰,也是顯而易見的。另一方面,雖未圖示,但是根據需要,在各裝置之間可以設置有能夠翻轉元件基板220或施體基板220、221的翻轉裝置。 Further, in the present embodiment, the second donor substrate 210 is driven to move up and down to be adjacent to the first donor substrate 200 or the element substrate 220, but as another example, the first donor substrate 200 or the element substrate 220 is moved. It is also obvious that they can be adjacent. On the other hand, although not shown, an inverting device capable of inverting the element substrate 220 or the donor substrates 220 and 221 may be provided between the respective devices as needed.

如上所述,本發明的有機發光元件的連續式製造系統300,通過焦耳加熱方式,利用第一施體基板200以及第二施體基板210,將有機膜蒸鍍到元件基板220上,並且反複地進行這種處理,從而能夠減少有機物的損失,並且能夠縮短工序時間。 As described above, the continuous manufacturing system 300 of the organic light-emitting device of the present invention vapor-deposits the organic film onto the element substrate 220 by the Joule heating method using the first donor substrate 200 and the second donor substrate 210, and repeats This treatment is performed to reduce the loss of organic matter and to shorten the process time.

圖16是放大示出圖12中示出的蒸鍍裝置中的第一施體基板的一例的剖視放大圖。 FIG. 16 is an enlarged cross-sectional view showing an enlarged example of a first donor substrate in the vapor deposition device shown in FIG. 12. FIG.

如圖16所示,上述的用於蒸鍍有機膜1的第一施體基板200上可以形成有:第一基底層201;第一電熱層203,形成在所述第一基底層201上,能夠一次溶液塗覆第一有機物1-1;以及第一導電層202,形成在所述第一基底層201上,以便對所述第一電熱層203施加電場,並且與所述第一電熱層203電連接。 As shown in FIG. 16, the first donor substrate 200 for vapor-depositing the organic film 1 may be formed with a first base layer 201, and a first electrothermal layer 203 formed on the first base layer 201. The first organic material 1-1 can be coated with a solution; and the first conductive layer 202 is formed on the first base layer 201 to apply an electric field to the first electric heating layer 203, and to the first electric heating layer 203 electrical connection.

例如,第一導電層202和第一電熱層203都是導電膜的一種,第一導電層202可以包含導電性優秀的銅、鋁、鉑金、金成分等,從而發揮將電流均勻地分散並傳遞到第一電熱層203的作用或者端子的作用。 For example, the first conductive layer 202 and the first electrothermal layer 203 are both one type of a conductive film, and the first conductive layer 202 may include copper, aluminum, platinum, gold, or the like having excellent conductivity, thereby uniformly dispersing and transmitting current. The action to the first electrothermal layer 203 or the role of the terminals.

此外,例如,第一電熱層203可以包含電熱特性優秀的鎳、鉻、碳、石英等成分,從而發揮從第一導電層202接收電流並將其轉化為電阻熱能的作用。 Further, for example, the first electrothermal layer 203 may contain components such as nickel, chromium, carbon, quartz, and the like having excellent electrothermal characteristics, thereby exerting a function of receiving current from the first conductive layer 202 and converting it into electric resistance heat.

從而,可使第一電熱層203瞬間被焦耳熱加熱,由此將塗覆的有機膜1以平面狀蒸鍍到第二施體基板210上。 Thereby, the first electrothermal layer 203 can be instantaneously heated by Joule heat, whereby the coated organic film 1 is vapor-deposited onto the second donor substrate 210 in a planar shape.

圖17是放大示出圖14中示出的蒸鍍裝置中的第二施體基板的一例的剖視放大圖。 Fig. 17 is an enlarged cross-sectional view showing an enlarged example of a second donor substrate in the vapor deposition device shown in Fig. 14;

如圖17所示,上述的用於蒸鍍有機膜1的第二施體基板210上可以形成有:第二基底層211;第二電熱層213,形成在所述第二基底層211上,與所述第一電熱層203對應,當對所述第一施體基板200施加電場時,能夠將一次溶液塗覆在所述第一施體基板200上的所述第一有機物1-1二次蒸鍍到該第二電熱層213上;以及第二導電層212,與所述第二電熱層213電連接,以便對所述第二電熱層213施加電場。 As shown in FIG. 17, the second donor substrate 210 for vapor-depositing the organic film 1 may be formed with a second base layer 211 and a second electrothermal layer 213 formed on the second base layer 211. Corresponding to the first electrothermal layer 203, when an electric field is applied to the first donor substrate 200, the first organic substance 1-1 can be coated on the first donor substrate 200 Sub-vapor deposition onto the second electrothermal layer 213; and a second conductive layer 212 electrically connected to the second electrothermal layer 213 to apply an electric field to the second electrothermal layer 213.

例如,第二導電層212和第二電熱層213都是導電膜的一種,第二導電層212可以包含導電性優秀的銅、鋁、鉑金、金成分等,從而發揮將電流均勻地分散並傳遞到第二電熱層213的作用或者端子的作用。 For example, the second conductive layer 212 and the second electrothermal layer 213 are both one type of a conductive film, and the second conductive layer 212 may include copper, aluminum, platinum, gold, or the like having excellent conductivity, thereby uniformly dispersing and transmitting current. The action to the second electric heating layer 213 or the role of the terminal.

此外,例如,第二電熱層213可以包含電熱特性優秀的鎳、鉻、碳、石英等成分,從而發揮從第二導電層212接收 電流並將其轉化為電阻熱能的作用。 Further, for example, the second electrothermal layer 213 may contain components such as nickel, chromium, carbon, quartz, and the like having excellent electrothermal characteristics, thereby exhibiting reception from the second conductive layer 212. The current is converted into electrical resistance heat.

從而,可以使第二電熱層213瞬間被焦耳熱加熱,由此將經一次蒸鍍的有機膜1以平面狀二次蒸鍍到元件基板220上。 Thereby, the second electrothermal layer 213 can be instantaneously heated by Joule heat, whereby the once-vapor-deposited organic film 1 is secondarily vapor-deposited onto the element substrate 220 in a planar shape.

以上,對本發明涉及的利用焦耳加熱的有機膜蒸鍍裝置的結構以及作用進行了詳細說明以及圖示,然而這只是通過實施例進行的說明,可以在不脫離本發明的技術思想的範圍內進行各種改變以及變更。 In the above, the structure and operation of the organic film vapor deposition apparatus using the Joule heating according to the present invention have been described in detail and illustrated. However, this is merely an explanation of the embodiments, and can be carried out without departing from the technical idea of the present invention. Various changes and changes.

130‧‧‧加載互鎖室 130‧‧‧Load lock room

132‧‧‧第一門 132‧‧‧ first door

134‧‧‧第二門 134‧‧‧ second door

150‧‧‧蒸鍍裝置 150‧‧‧Vapor deposition unit

152‧‧‧蒸鍍室 152‧‧‧vaporation chamber

154‧‧‧固定台、工作台 154‧‧‧Fixed table, workbench

156‧‧‧固定部 156‧‧‧ Fixed Department

158‧‧‧驅動部 158‧‧‧ Drive Department

160‧‧‧供電裝置 160‧‧‧Power supply

162‧‧‧門 162‧‧‧

200、210‧‧‧施體基板 200, 210‧‧‧ body substrate

Claims (15)

一種有機膜蒸鍍裝置,其包括蒸鍍裝置,塗覆有有機膜的第一施體基板或者元件基板被投入到所述蒸鍍裝置中並與形成有導電膜的第二施體基板對置,其特徵在於,所述蒸鍍裝置對塗覆有有機膜的所述第一施體基板的導電膜施加電場以產生焦耳熱,從而將塗覆在所述第一施體基板上的有機膜蒸鍍到所述第二施體基板上,接著對蒸鍍有有機膜的所述第二施體基板的導電膜施加電場以產生焦耳熱,從而將蒸鍍在所述第二施體基板上的有機膜蒸鍍到所述元件基板上。 An organic film evaporation apparatus comprising an evaporation apparatus, a first donor substrate or an element substrate coated with an organic film is placed in the vapor deposition apparatus and opposed to a second donor substrate on which a conductive film is formed Is characterized in that the vapor deposition device applies an electric field to the conductive film of the first donor substrate coated with the organic film to generate Joule heat, thereby coating the organic film coated on the first donor substrate Evaporating onto the second donor substrate, and then applying an electric field to the conductive film of the second donor substrate on which the organic film is evaporated to generate Joule heat, thereby depositing on the second donor substrate The organic film is evaporated onto the element substrate. 如請求項1所述的有機膜蒸鍍裝置,其特徵在於,進一步包括:塗覆裝置,用於在形成有導電膜的所述第一施體基板塗覆有機膜。 The organic film evaporation apparatus according to claim 1, further comprising: coating means for coating the organic film on the first donor substrate on which the conductive film is formed. 如請求項2所述的有機膜蒸鍍裝置,其特徵在於,進一步包括:加載互鎖室,用於從所述塗覆裝置接收塗覆有有機膜的所述第一施體基板並投入到所述蒸鍍裝置中,或者接收從所述蒸鍍裝置排出的所述第一施體基板。 The organic film evaporation device according to claim 2, further comprising: a load lock chamber for receiving the first donor substrate coated with the organic film from the coating device and putting it into In the vapor deposition device, the first donor substrate discharged from the vapor deposition device is received. 如請求項1所述的有機膜蒸鍍裝置,其特徵在於,所述蒸鍍裝置包括:蒸鍍室; 固定台,設置在所述蒸鍍室的一側,用於安放所述第二施體基板;固定部,設置在所述蒸鍍室的另一側,以與所述第二施體基板對置的方式固定所述第一施體基板,並且進行升降;驅動部,用於移動所述固定部,以使所述第一施體基板接近或遠離所述第二施體基板;以及供電裝置,用於對所述第一施體基板或者所述第二施體基板的導電膜施加電場。 The organic film evaporation device according to claim 1, wherein the vapor deposition device comprises: an evaporation chamber; a fixing platform disposed on one side of the vapor deposition chamber for arranging the second donor substrate; a fixing portion disposed on the other side of the vapor deposition chamber to be opposite to the second donor substrate Fixing the first donor substrate and lifting it up; a driving portion for moving the fixing portion to make the first donor substrate approach or away from the second donor substrate; and a power supply device And applying an electric field to the conductive film of the first donor substrate or the second donor substrate. 如請求項1所述的有機膜蒸鍍裝置,其特徵在於,所述蒸鍍裝置包括:蒸鍍室;固定台,設置在所述蒸鍍室內的一側,用於安放所述第一施體基板;固定部,其與所述第一施體基板對置,用於固定所述第二施體基板並進行升降;供電裝置,用於對所述第一施體基板或者所述第二施體基板施加電場;以及驅動部,用於移動所述固定部。 The organic film evaporation device according to claim 1, wherein the vapor deposition device comprises: a vapor deposition chamber; and a fixing table disposed on one side of the vapor deposition chamber for placing the first application a fixing portion facing the first donor substrate for fixing the second donor substrate and lifting the same; and a power supply device for the first donor substrate or the second An electric field is applied to the donor substrate; and a driving portion for moving the fixing portion. 如請求項1所述的有機膜蒸鍍裝置,其特徵在於,所述塗覆裝置包括:塗覆室,形成用於收容所述第一施體基板的內部空間;工作台,設置在所述塗覆室的下部,用於安放所述 第一施體基板;有機物供給裝置,用於供給有機物;以及噴頭,從所述有機物供給裝置接收有機物,並對安放在所述工作台上的所述第一施體基板噴射有機物,從而在所述第一施體基板上塗覆有機物。 The organic film evaporation device according to claim 1, wherein the coating device comprises: a coating chamber forming an internal space for accommodating the first donor substrate; and a work table disposed at the a lower portion of the coating chamber for placing the a first donor substrate; an organic substance supply device for supplying an organic substance; and a showerhead for receiving an organic substance from the organic substance supply device, and ejecting an organic substance to the first donor substrate placed on the table, thereby The organic material is coated on the first donor substrate. 如請求項4或5所述的有機膜蒸鍍裝置,其特徵在於,進一步包括:側面支撐部,其設置在所述蒸鍍室中,用於對投入到所述蒸鍍室內的所述元件基板進行支撐。 The organic film evaporation apparatus according to claim 4 or 5, further comprising: a side support portion provided in the vapor deposition chamber for the component to be input into the vapor deposition chamber The substrate is supported. 如請求項4或5所述的有機膜蒸鍍裝置,其特徵在於,所述蒸鍍室中設置有朝向位於下部的所述工作台的側面上部凸出且末端的一部分被折彎的下部支撐部,或者位於所述工作台上部的一個以上的中央支撐部,以便對投入到所述蒸鍍室內的所述元件基板進行支撐並防止所述元件基板的中央部位下垂。 The organic film vapor deposition apparatus according to claim 4, wherein the vapor deposition chamber is provided with a lower support that protrudes toward an upper portion of a side surface of the table located at a lower portion and a part of the end portion is bent. a portion or one or more central support portions located at an upper portion of the table to support the element substrate input into the vapor deposition chamber and prevent a central portion of the element substrate from sagging. 如請求項3所述的有機膜蒸鍍裝置,其特徵在於,所述蒸鍍裝置是與多個塗覆裝置以及裝載及卸載裝置相連的枚葉式設備的一部分,所述裝載及卸載裝置用於將所述元件基板裝載到所述蒸鍍裝置中或從所述蒸鍍裝置卸載所述元件基板。 The organic film evaporation device according to claim 3, wherein the vapor deposition device is a part of a leaf type device connected to a plurality of coating devices and a loading and unloading device, and the loading and unloading device is The element substrate is loaded into or unloaded from the vapor deposition device. 一種蒸鍍裝置,其特徵在於,包括:蒸鍍室;固定台,設置在所述蒸鍍室內的一側,用於安放第二施體基板; 固定部,其與所述第二施體基板對置,用於固定第一施體基板並進行升降;供電裝置,用於對所述第一施體基板或者所述第二施體基板施加電場;以及驅動部,用於移動所述固定部。 An evaporation device, comprising: a vapor deposition chamber; a fixing table disposed on one side of the vapor deposition chamber for placing a second donor substrate; a fixing portion opposite to the second donor substrate for fixing the first donor substrate and lifting the same; and a power supply device for applying an electric field to the first donor substrate or the second donor substrate And a driving portion for moving the fixing portion. 一種蒸鍍裝置,其特徵在於,包括:蒸鍍室;固定台,設置在所述蒸鍍室內的一側,用於安放第一施體基板;固定部,其與所述第一施體基板對置,用於固定第二施體基板並進行升降;供電裝置,用於對所述第一施體基板或者所述第二施體基板施加電場;以及驅動部,用於移動所述固定部。 An evaporation device, comprising: a vapor deposition chamber; a fixing table disposed on one side of the vapor deposition chamber for accommodating a first donor substrate; a fixing portion, and the first donor substrate Oppositely for fixing the second donor substrate and lifting the same; a power supply device for applying an electric field to the first donor substrate or the second donor substrate; and a driving portion for moving the fixing portion . 如請求項10或11所述的蒸鍍裝置,其特徵在於,進一步包括:側面支撐部,其設置在所述蒸鍍室中,用於對投入到所述蒸鍍室內的所述元件基板進行支撐。 The vapor deposition device according to claim 10 or 11, further comprising: a side support portion provided in the vapor deposition chamber for performing the element substrate input into the vapor deposition chamber support. 如請求項10或11所述的蒸鍍裝置,其特徵在於,所述蒸鍍室中設置有朝向所述工作台的側面上部凸出且末端的一部分被折彎的下部支撐部,或者位於所述工作台上部的一個以上的中央支撐部,以便對投入到所述蒸鍍室內的所述元件基板進行支撐並防止所述元件基板的中央部位下垂。 The vapor deposition device according to claim 10 or 11, wherein the vapor deposition chamber is provided with a lower support portion that protrudes toward an upper portion of the side surface of the table and that is bent at a part of the end portion, or is located at the One or more central support portions on the upper portion of the table are configured to support the element substrate input into the vapor deposition chamber and prevent the central portion of the element substrate from sagging. 一種有機膜蒸鍍方法,其特徵在於,包括以下步驟:在形成有導電膜的第一施體基板塗覆有機膜;將塗覆有有機膜的第一施體基板投入到蒸鍍裝置中;由供電裝置向第一施體基板供電,從而對第一施體基板的導電膜施加電場;將被施加了電場的第一施體基板上所塗覆的有機膜轉印到第二施體基板上,由此對第二施體基板蒸鍍有機膜;從蒸鍍室排出第一施體基板;利用搬送裝置,將元件基板投入到蒸鍍裝置中;由供電裝置向第二施體基板供電,從而對第二施體基板的導電膜施加電場;將被施加了電場的第二施體基板上所蒸鍍的有機膜轉印到元件基板上,由此對元件基板蒸鍍有機膜;從蒸鍍裝置中排出蒸鍍有有機膜的元件基板。 An organic film evaporation method, comprising the steps of: coating an organic film on a first donor substrate on which a conductive film is formed; and introducing a first donor substrate coated with an organic film into an evaporation device; Supplying power to the first donor substrate by the power supply device, thereby applying an electric field to the conductive film of the first donor substrate; transferring the organic film coated on the first donor substrate to which the electric field is applied to the second donor substrate Thereby, the organic substrate is vapor-deposited on the second donor substrate; the first donor substrate is discharged from the vapor deposition chamber; the component substrate is introduced into the vapor deposition device by the transfer device; and the second donor substrate is supplied from the power supply device Thereby, an electric field is applied to the conductive film of the second donor substrate; the organic film evaporated on the second donor substrate to which the electric field is applied is transferred onto the element substrate, thereby evaporating the organic film on the element substrate; In the vapor deposition device, an element substrate on which an organic film is deposited is discharged. 一種有機膜裝置,其特徵在於,通過請求項14所述的有機膜蒸鍍方法製造。 An organic film device produced by the organic film evaporation method described in claim 14.
TW105114905A 2015-05-15 2016-05-13 An apparatus, method for depositing organic layer and an organic layer device TWI696718B (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
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