TW201637075A - Vacuum laminating device for film - Google Patents

Vacuum laminating device for film Download PDF

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Publication number
TW201637075A
TW201637075A TW104134369A TW104134369A TW201637075A TW 201637075 A TW201637075 A TW 201637075A TW 104134369 A TW104134369 A TW 104134369A TW 104134369 A TW104134369 A TW 104134369A TW 201637075 A TW201637075 A TW 201637075A
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film
substrate
vacuum
length
lamination
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TW104134369A
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Chinese (zh)
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TWI676206B (en
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高橋一雄
大澤睦
山本英樹
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日立成套設備機械股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B32B37/1018Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure using only vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/0036Heat treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/18Handling of layers or the laminate
    • B32B38/1825Handling of layers or the laminate characterised by the control or constructional features of devices for tensioning, stretching or registration
    • B32B38/1833Positioning, e.g. registration or centering
    • B32B38/1841Positioning, e.g. registration or centering during laying up
    • B32B38/185Positioning, e.g. registration or centering during laying up combined with the cutting of one or more layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/60In a particular environment
    • B32B2309/68Vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/08PCBs, i.e. printed circuit boards

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Thermal Sciences (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Non-Metallic Protective Coatings For Printed Circuits (AREA)
  • Engineering & Computer Science (AREA)
  • Laminated Bodies (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)

Abstract

To provide a vacuum laminating device for film, which can proceed lamination in high vacuum, for example, below 0.5kPa degree of vacuum. It has the following feature: To change the length of pasted lamination film (21) according to the length of the put-in substrate (14a), measure the length of substrate (14a) before lamination. According to the measured length of substrate (14a), a film length adjustment mechanism (23) changes the kept length of lamination film (21) between the half-cut position and the knife edge part (24) disposed near a lamination roller (26). Peel the lamination film (21) laminated before the protection film (27) which changes the kept length of lamination film (21) by the film length adjustment mechanism (23). Proceed half-cut at the length position of pasted lamination film (21). The lamination film (21) is conveyed to a knife edge part (24) at a continuous state of protection film (27) by film conveying means (20, 29).

Description

薄膜之真空層疊裝置 Film vacuum laminating device

本發明係關於薄膜之真空層疊裝置,尤其係關於用以將圖案形成用的感光性乾膜等積層薄膜在真空中黏貼在印刷基板的表面的薄膜之層疊真空裝置。 The present invention relates to a vacuum lamination apparatus for a film, and more particularly to a laminated vacuum apparatus for laminating a laminated film such as a photosensitive dry film for pattern formation on a surface of a printed substrate in a vacuum.

印刷基板(在本說明書中,有時僅稱之為「基板」)係在以行動電話等為中心而不斷技術革新的狀況下,尤其以基板的小型/輕量化為重要課題。 In the case where the printed circuit board (hereinafter referred to simply as "substrate") is continuously innovated around a mobile phone or the like, in particular, the size and weight of the substrate are important.

對於基板的小型化,形成在基板的圖案微細化及基板多層化不斷進展,對於輕量化,基板薄型化不斷進展。 In the miniaturization of the substrate, the pattern of the substrate is miniaturized and the multilayer of the substrate is progressing, and the substrate is made thinner in terms of weight reduction.

在此,圖案的形成係主要被稱為光微影工程者,在覆銅積層板層疊感光性乾膜等積層薄膜,之後進行曝光、顯影、蝕刻或鍍敷處理而形成圖案者。 Here, the pattern formation is mainly referred to as a photolithography engineer, and a laminated film such as a photosensitive dry film is laminated on a copper clad laminate, and then exposed, developed, etched, or plated to form a pattern.

感光性乾膜等主要由3層構造的積層薄膜所構成,以在由聚酯薄膜等所成之基底薄膜上塗佈具有感光性/熱硬化性的阻劑層,在其上積層由聚乙烯薄膜等所成之保護薄膜的3層所形成。 A photosensitive dry film or the like is mainly composed of a laminated film having a three-layer structure, and a resist layer having a photosensitive/thermosetting property is applied onto a base film made of a polyester film or the like, and a polyethylene layer is laminated thereon. It is formed of three layers of a protective film formed of a film or the like.

以下將該感光性乾膜等稱為積層薄膜(在本說明書中,有時僅稱之為「薄膜」)。 Hereinafter, the photosensitive dry film or the like is referred to as a laminated film (in the present specification, it may be simply referred to as "film").

在製造印刷基板的圖案形成用層疊工程中,將積層薄膜之保護薄膜剝落,以作為熱壓接輥的層疊輥,由基底薄膜上將阻劑層加熱/加壓,將積層薄膜熱壓接在覆銅積層板。 In the lamination process for pattern forming of a printed circuit board, the protective film of the laminated film is peeled off, and the resist film is heated/pressurized from the base film as a laminating roll of a thermocompression bonding roll, and the laminated film is thermocompression bonded thereto. Copper clad laminate.

以真空層疊裝置的主要用途而言,有在需要高可靠性的基板及在微細圖案形成用將積層薄膜進行真空層疊者、或在多層基板的製造工程在基板表面形成有配線圖案等的凹凸基板表面,將感光性防焊薄膜(絕緣薄膜)等進行真空層疊者。 In the main use of the vacuum lamination apparatus, there are a substrate which requires high reliability, a vacuum lamination in which a laminated film is formed for fine pattern formation, or a concavo-convex substrate in which a wiring pattern or the like is formed on the surface of the substrate in the manufacturing process of the multilayer substrate. On the surface, a photosensitive solder resist film (insulating film) or the like is vacuum laminated.

將積層薄膜在真空中進行層疊的目的係基於使成為密接不良原因的微小氣泡不會混入至在層疊時所黏貼的基板表面與積層薄膜之間之故,但是,近年來,伴隨圖案微細化,若層疊在平坦的覆銅積層板,因微小氣泡(直徑10μm等級以下)會混入至基板表面的微細凹凸而造成不良的原因,因此使用真空層疊裝置。 The purpose of laminating the laminated film in a vacuum is to prevent microbubbles which are caused by poor adhesion from being mixed between the surface of the substrate and the laminated film which are adhered at the time of lamination, but in recent years, the pattern has been miniaturized. When laminated on a flat copper-clad laminate, micro-bubbles (10 μm or less in diameter) are mixed into the fine unevenness on the surface of the substrate, which causes a defect. Therefore, a vacuum lamination device is used.

其中,一般的覆銅積層板的表面係進行深度10μm以下的粗面加工,作為層疊前的前處理,俾使阻劑的密接力提升。主要的粗面加工方法係以利用酸的藥品等所為之化學研磨來實施。 Among them, the surface of a general copper-clad laminate is subjected to rough surface processing having a depth of 10 μm or less, and as a pre-treatment before lamination, the adhesion of the resist is improved. The main rough surface processing method is carried out by chemical polishing using an acid or the like.

因含有接著成分的阻劑會侵入至該粗面部的凹部,與基板的密接力即會提升。將此稱為定準效應。 Since the resist containing the adhesive component intrudes into the concave portion of the rough surface, the adhesion to the substrate is increased. This is called the quasi-effect.

因該粗面加工,在大氣中的層疊由於因加壓不均所致 之對粗面凹部的阻劑擠入不足或因加熱不均所致之阻劑熔融不足等,會在粗面凹部殘留微小氣泡。在真空中的層疊由於在粗面凹部沒有阻礙阻劑侵入的大氣,因此阻劑的埋入性大幅改善。 Due to the rough surface processing, the lamination in the atmosphere is caused by uneven pressurization The insufficient cracking of the resist in the rough concave portion or the insufficient melting of the resist due to uneven heating may cause fine bubbles to remain in the rough concave portion. The lamination in a vacuum greatly improves the embedding property of the resist because the rough recess does not block the atmosphere in which the resist invades.

在真空下進行層疊的方式係必須將大氣與真空室進行區隔,已提出一種使用由入口室、真空室及出口室所構成的真空層疊裝置者(參照專利文獻1)。 In the method of laminating under vacuum, it is necessary to separate the atmosphere from the vacuum chamber, and a vacuum lamination device including an inlet chamber, a vacuum chamber, and an outlet chamber has been proposed (see Patent Document 1).

此外,以其他真空層疊方式而言,已提出一種由減壓室的外部(大氣中)將積層薄膜導入至減壓室,基板搬入/搬出係藉由不使用將真空室進行密閉密封的壓接輥(橡膠製),可將基板在清淨狀態下進行真空層疊者(參照專利文獻2)。 Further, in another vacuum lamination method, it has been proposed to introduce a laminated film into a decompression chamber from the outside of the decompression chamber (atmosphere), and the substrate is carried in/out by crimping without sealing the vacuum chamber. A roll (made of rubber) can vacuum laminate the substrate in a clean state (see Patent Document 2).

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]特開平4-39038號公報 [Patent Document 1] JP-A-4-39038

[專利文獻2]特開2001-38806號公報 [Patent Document 2] JP-A-2001-38806

進行真空層疊時,以其品質評估而言,有無微小氣泡成為重要的課題。 When vacuum lamination is carried out, the presence or absence of fine bubbles is an important issue in terms of quality evaluation.

以左右有無微小氣泡的要因而言,以評估試驗來解明層疊時的真空度為較大的要因。以一例而言,在圖案的線 (line)(導體寬幅)與間隙(space)(導體間的間隙)25μm等級以下,係以真空度1.3kPa以下為佳。 In order to solve the problem of the presence or absence of microbubbles in the right and left, the evaluation test is used to explain the fact that the degree of vacuum at the time of lamination is large. In one example, the line in the pattern The line (conductor width) and the space (gap between the conductors) are not more than 25 μm, and preferably have a degree of vacuum of 1.3 kPa or less.

此外,在今後量產化之線與間隙(line and space)為10μm等級以下,考慮被要求0.5kPa以下的高真空度者。 In addition, in the future, the line and space for mass production are 10 μm or less, and those requiring a high vacuum of 0.5 kPa or less are considered.

因此,要求一種以往並不存在之在高真空下的層疊裝置,但是現況有在市場上未見在高真空下為生產性佳的真空層疊裝置的課題。 Therefore, a laminating apparatus under high vacuum which does not exist in the past is required, but in the current situation, there is no problem in the market that a vacuum laminating apparatus which is excellent in productivity under high vacuum is not found in the market.

例如,專利文獻1所示之真空層疊方式係與習知之大氣層疊裝置為相同的構造,在積層薄膜之搬送/保持設置吸附保持機構而構成。在該積層薄膜之吸附保持,以試驗結果可知在積層薄膜寬幅500mm,必須要有約12kPa的吸附差壓。因此,設有層疊裝置的真空室由於為在真空度約12kPa以下並無法進行積層薄膜之吸附保持的構成,因此被認為無法對應高真空度。 For example, the vacuum lamination method disclosed in Patent Document 1 has the same structure as the conventional atmosphere laminating apparatus, and is configured by providing an adsorption holding mechanism for transporting and holding the laminated film. In the adsorption and retention of the laminated film, it was found from the test results that the laminated film had a width of 500 mm and an adsorption differential pressure of about 12 kPa was required. Therefore, since the vacuum chamber provided with the laminating apparatus has a configuration in which the degree of vacuum is about 12 kPa or less and the adsorption of the laminated film cannot be performed, it is considered that the vacuum degree cannot be matched.

此外,專利文獻2所示者係由減壓室的外部(大氣側)導入積層薄膜的基底薄膜,以真空密封形成為氣密,但是在基底薄膜之兩側,基底薄膜之厚度份為漏洩的構造。 Further, in Patent Document 2, the base film of the laminated film is introduced from the outside (atmosphere side) of the decompression chamber, and is hermetically sealed by vacuum sealing, but the thickness of the base film is leaked on both sides of the base film. structure.

因此,並非為完全真空密封的構造,若不使用超出漏洩量的大容量的真空泵,難以保持真空度0.5kPa以下的真空度。 Therefore, it is not a structure that is completely vacuum-sealed, and it is difficult to maintain a vacuum degree of 0.5 kPa or less without using a large-capacity vacuum pump that exceeds the leak amount.

此外,每次進行基板搬入/搬出及積層薄膜導入時,必須將大容量的減壓室進行大氣開放及眞空拉製,預測線(line)的處理速度會大幅降低。 Further, each time the substrate is carried in/out and the laminated film is introduced, the large-capacity decompression chamber must be opened to the atmosphere and hollowed out, and the processing speed of the predicted line is greatly reduced.

此外,以真空中層疊的課題而言,若將在大氣中在前工程的預備加熱裝置加熱的基板投入至真空室,因以眞空拉製,基板周圍的大氣會消失,因此基板表面溫度會降低。尤其在需求多的薄板基板,因放熱所致之基板溫度降低明顯。該降低溫度係依基板厚度等而異,惟在基板厚度0.2mm的基板的試驗結果係會發生約10℃的基板溫度降低。 In addition, in the problem of laminating in a vacuum, when a substrate heated by a preheating device in the air is put into a vacuum chamber, the atmosphere around the substrate disappears due to hollowing, so the surface temperature of the substrate is lowered. . Especially in thin-plate substrates with a large demand, the substrate temperature due to heat release is significantly reduced. The lowering temperature varies depending on the thickness of the substrate, etc., but the test results of the substrate having a substrate thickness of 0.2 mm cause a decrease in the substrate temperature of about 10 °C.

由上述,若在真空中層疊積層薄膜,因層疊前的基板溫度降低,阻劑熔融不足,因此會有阻劑的密接力降低的課題。 As described above, when the laminated film is laminated in a vacuum, the temperature of the substrate before lamination is lowered, and the melting of the resist is insufficient, so that the adhesion of the resist is lowered.

以其對策而言,可藉由在真空室入口部測定基板溫度,使層疊速度降低,加長阻劑加熱時間來對應,但是生產性會降低。 According to the countermeasure, the substrate temperature can be measured at the entrance of the vacuum chamber, the lamination speed can be lowered, and the resist heating time can be lengthened, but the productivity is lowered.

其中,積層薄膜廠商的一般推薦條件係將基板的預備加熱溫度,以層疊前的基板溫度,推薦50~60℃,此外,層疊速度係推薦約3m/min。 Among them, the general recommended condition for laminated film manufacturers is to recommend a substrate heating temperature of 50 to 60 ° C for the pre-lamination substrate temperature, and a lamination speed of about 3 m/min.

在大氣中所使用的層疊裝置之前所設置的基板預備加熱裝置係一般形成為以插裝加熱器(cartridge heater)或熱風循環,將爐內的氣體環境溫度設為一定的加熱方式,測定加熱爐內的氣體環境溫度,進行反饋控制,但是由於在真空中並沒有大氣,因此有無法測定加熱爐內的氣體環境溫度的課題。 The substrate preliminary heating device provided before the laminating device used in the atmosphere is generally formed by a cartridge heater or hot air circulation, and the gas ambient temperature in the furnace is set to a constant heating mode, and the heating furnace is measured. The gas ambient temperature inside is controlled by feedback. However, since there is no atmosphere in the vacuum, there is a problem that the temperature of the gas in the heating furnace cannot be measured.

本發明係鑑於上述習知之薄膜之層疊裝置所具有的問題點,以提供例如可在真空度0.5kPa以下的高 真空中進行層疊之薄膜之真空層疊裝置為第1目的。 The present invention has been made in view of the problems of the above-mentioned conventional film laminating apparatus to provide, for example, a vacuum of 0.5 kPa or less. The vacuum lamination apparatus for laminating a film in a vacuum is the first object.

此外,本發明同樣地以提供可解決因基板溫度降低,在層疊時,阻劑密接力會降低的課題之薄膜之真空層疊裝置為第2目的。 Further, the present invention is also a second object of providing a vacuum laminating apparatus for a film which can solve the problem that the temperature of the substrate is lowered and the resistance of the resist is lowered during lamination.

為達成上述第1目的,本發明之薄膜之真空層疊裝置係在真空室內,一邊藉由搬送手段搬送基板,一邊將薄膜,由薄膜剝離保護薄膜而黏貼在基板的薄膜之真空層疊裝置,其具備有:為了按照所被投入的基板的長度來改變所黏貼的薄膜的長度,在層疊前測定基板的長度,在半切位置與設在層疊輥近傍的刀口部之間,按照所測定出的基板的長度來改變薄膜之保持長度的薄膜長度調整機構,將剝離藉由該薄膜長度調整機構來改變薄膜之保持長度的保護薄膜之前的薄膜,在所黏貼的薄膜的長度位置進行半切,藉由薄膜搬送手段,將薄膜在藉由保護薄膜呈連續的狀態下搬送至刀口部,藉此提供一種例如可在真空度0.5kPa以下的高真空中進行層疊的真空層疊裝置。 In order to achieve the above-described first object, the vacuum lamination device for a film of the present invention is a vacuum lamination device in which a film is transferred by a transfer means and a film is peeled off from the film and adhered to the film of the substrate while being transported by a transfer means. In order to change the length of the adhered film in accordance with the length of the substrate to be loaded, the length of the substrate is measured before lamination, and between the half-cut position and the edge portion provided near the stacking roller, according to the measured substrate a film length adjusting mechanism that changes the length of the film to maintain the length of the film before the film is held by the film length adjusting mechanism, and the film is half-cut at the length of the film to be adhered, and is transported by the film. According to the method, the film is conveyed to the knife edge portion in a state in which the protective film is continuous, thereby providing a vacuum lamination device which can be laminated, for example, in a high vacuum having a degree of vacuum of 0.5 kPa or less.

此外,為達成上述第2目的,亦即,由大氣中被投入至真空室的基板係以眞空拉製來去除基板周圍的大氣,藉此基板溫度降低,因該基板溫度降低,在層疊時,阻劑密接力會降低,針對該課題,在真空室內具備有用以在層疊工程的前工程將基板加熱的基板加熱機構,藉此將層疊前的基板以最適條件進行加熱。 Further, in order to achieve the second object, that is, the substrate placed in the vacuum chamber in the atmosphere is evacuated to remove the atmosphere around the substrate, whereby the substrate temperature is lowered, and the substrate temperature is lowered, and during lamination, In order to solve this problem, a substrate heating mechanism for heating a substrate in a pre-lamination process in a vacuum chamber is provided in the vacuum chamber, whereby the substrate before lamination is heated under optimum conditions.

此外,在將上述基板預備加熱裝置進行溫度控制時,在真空中並沒有大氣,因此無法測定加熱爐內的氣體環境溫度,針對該課題,在基板加熱機構的出口測定基板的溫度,將所測定到的溫度反饋至基板加熱機構的溫度控制部,以自動控制基板的加熱溫度。 Further, when the substrate preheating device is subjected to temperature control, there is no atmosphere in the vacuum, and therefore the gas ambient temperature in the heating furnace cannot be measured. For this problem, the temperature of the substrate is measured at the outlet of the substrate heating mechanism, and the measurement is performed. The temperature reached is fed back to the temperature control unit of the substrate heating mechanism to automatically control the heating temperature of the substrate.

本發明之薄膜之真空層疊裝置係在基板的微細圖案形成用的真空層疊工程中,藉由提升製品的品質提升及層疊處理速度,而具有生產性提升的效果。 In the vacuum lamination process for forming a thin pattern of a substrate, the vacuum lamination device for a thin film of the present invention has an effect of improving productivity by improving the quality of the product and the lamination processing speed.

更具體而言, More specifically,

1. 以不良低減及層疊處理速度提升,使生產性提升 1. Improve productivity by reducing low and low stack processing speed

(1)由於以高真空度(0.5kPa以下)進行層疊,因此可防止成為不良要因的微小氣泡的混入。 (1) Since lamination is performed at a high degree of vacuum (0.5 kPa or less), it is possible to prevent the incorporation of fine bubbles which are a cause of defects.

(2)以設置在真空室的基板加熱機構,將層疊前的基板溫度的降低防止及基板溫度進行一定化,藉此可將對阻劑的密接力降低的層疊品質安定化。此外,以防止基板溫度降低,可提升層疊速度,且可提升生產性。 (2) The substrate heating mechanism provided in the vacuum chamber can prevent the temperature of the substrate before lamination from being lowered and the substrate temperature from being constant, whereby the lamination quality for reducing the adhesion of the resist can be stabilized. In addition, in order to prevent the substrate temperature from being lowered, the lamination speed can be increased, and productivity can be improved.

(3)在基板加熱機構的出口測定基板溫度,且將溫度測定結果反饋至基板加熱機構,藉此可將基板溫度安定化且使層疊品質提升。 (3) The substrate temperature is measured at the exit of the substrate heating mechanism, and the temperature measurement result is fed back to the substrate heating mechanism, whereby the substrate temperature can be stabilized and the stacking quality can be improved.

2. 其他效果 2. Other effects

(1)若在真空中層疊積層薄膜,可將由裝置驅動部等所發生的浮遊異物,藉由眞空拉製由真空室去除,混入 在積層薄膜與基板之間的浮遊異物會消失,可減低製品不良。 (1) When a laminated film is laminated in a vacuum, the floating foreign matter generated by the device driving unit or the like can be removed from the vacuum chamber by hollow drawing, and mixed. The floating foreign matter between the laminated film and the substrate disappears, and the product defect can be reduced.

(2)由於在真空中進行層疊,因此大氣中所含有的水分亦會消失,因此混入至積層薄膜與基板之間的水分亦會消失,有阻劑的密接力提升、及作為配線圖案的主要材料的銅的表面的氧化防止效果。 (2) Since the water is deposited in a vacuum, the moisture contained in the atmosphere also disappears. Therefore, the moisture mixed between the laminated film and the substrate disappears, the adhesion of the resist increases, and the wiring pattern is mainly used. The oxidation preventing effect of the copper surface of the material.

1‧‧‧入口室 1‧‧‧ entrance room

2‧‧‧真空室 2‧‧‧vacuum room

3‧‧‧出口室 3‧‧‧Exports room

4‧‧‧基板搬入閘閥 4‧‧‧Substrate loading gate valve

5‧‧‧基板入口閘閥 5‧‧‧Substrate inlet gate valve

6‧‧‧基板出口閘閥 6‧‧‧Substrate exit gate valve

7‧‧‧基板搬出閘閥 7‧‧‧Substrate removal gate valve

8‧‧‧真空泵 8‧‧‧Vacuum pump

9‧‧‧真空歧管 9‧‧‧Vacuum manifold

10a、10b、10c‧‧‧真空區隔閘閥 10a, 10b, 10c‧‧‧ vacuum zone gate valve

11a、11b‧‧‧真空旁通閥 11a, 11b‧‧‧ vacuum bypass valve

12a、12b、12c‧‧‧大氣開放閥 12a, 12b, 12c‧‧‧ atmosphere open valve

13a、13b、13c‧‧‧真空計 13a, 13b, 13c‧‧‧ vacuum gauge

14a、14b、14c、14d、14e‧‧‧基板 14a, 14b, 14c, 14d, 14e‧‧‧ substrates

15‧‧‧入口室傳送帶部 15‧‧‧ entrance room conveyor belt

16‧‧‧基板加熱機構傳送帶部 16‧‧‧Substrate heating mechanism conveyor belt

17a、17b‧‧‧基板加熱機構 17a, 17b‧‧‧ substrate heating mechanism

18a、18b‧‧‧基板溫度檢測器 18a, 18b‧‧‧ substrate temperature detector

19‧‧‧基板投入傳送帶部 19‧‧‧Substrate input conveyor belt

20‧‧‧薄膜捲出單元(薄膜搬送手段) 20‧‧‧film roll-out unit (film transfer means)

21‧‧‧積層薄膜 21‧‧‧Laminated film

22‧‧‧半切單元 22‧‧‧ Half-cut unit

23‧‧‧薄膜引出調整單元(薄膜長度調整機構) 23‧‧‧Film lead-out adjustment unit (film length adjustment mechanism)

24‧‧‧刀口部 24‧‧‧Knife Department

25‧‧‧積層薄膜前端 25‧‧‧Laminated film front end

26‧‧‧層疊輥 26‧‧‧Laminating rolls

27‧‧‧保護薄膜 27‧‧‧Protective film

28‧‧‧保護薄膜進給輥 28‧‧‧Protective film feed roller

29‧‧‧保護薄膜捲繞單元(薄膜搬送手段) 29‧‧‧Protective film winding unit (film transport means)

30‧‧‧層疊完畢積層薄膜 30‧‧‧Laminated laminated film

31‧‧‧基板搬出傳送帶部 31‧‧‧The substrate is carried out of the conveyor belt

32‧‧‧出口室搬出傳送帶部 32‧‧‧Export room moved out of the conveyor belt

圖1係顯示本發明之薄膜之真空層疊裝置之一實施例的說明圖。 BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is an explanatory view showing an embodiment of a vacuum lamination apparatus for a film of the present invention.

以下根據圖示,說明本發明之薄膜之真空層疊裝置之實施形態。 Hereinafter, embodiments of the vacuum lamination apparatus for a film of the present invention will be described with reference to the drawings.

圖1係本發明之薄膜之真空層疊裝置之一實施例,顯示在基板的兩面真空層疊積層薄膜的形態者,在真空室2係顯示層疊瞬前的狀態。 Fig. 1 is a view showing an embodiment of a vacuum lamination apparatus for a film of the present invention, showing a state in which a laminated film is vacuum-laminated on both surfaces of a substrate, and a state in which the laminate is instantaneously displayed in the vacuum chamber 2 is shown.

該薄膜之真空層疊裝置係由以下構成:由大氣投入基板的入口室1;在真空中將基板預備加熱,進行層疊的真空室2;由真空室2將基板搬出至大氣的出口室3;及控制該等之未圖示的控制裝置。其中,真空室2內的薄膜層疊部由於上下對稱,故省略下側的符號。 This vacuum laminating apparatus for a film is composed of an inlet chamber 1 in which a substrate is supplied from the atmosphere, a vacuum chamber 2 in which a substrate is preheated in a vacuum to be stacked, and an outlet chamber 3 in which the substrate is carried out to the atmosphere by the vacuum chamber 2; These control devices (not shown) are controlled. However, since the film laminated portion in the vacuum chamber 2 is vertically symmetrical, the symbols on the lower side are omitted.

在圖1中,基板14a係由左方向以前工程的搬送傳送帶等被搬入,以位於入口室1的入口室傳送帶部 15搬入基板。 In FIG. 1, the substrate 14a is carried in by the transport conveyor belt or the like of the left-hand project, and is located in the entrance belt of the entrance chamber 1. 15 Move into the substrate.

由於形成為真空狀態,因此關閉基板搬入閘閥4,以真空泵8進行眞空拉製,將入口室1形成為真空狀態。 Since the vacuum state is formed, the substrate is moved into the gate valve 4, and the vacuum pump 8 performs the hollow drawing to form the inlet chamber 1 in a vacuum state.

入口室1以與真空室2為大致相同的真空度,打開基板入口閘閥5,將基板搬入至真空室2的基板加熱機構傳送帶部16。 The inlet chamber 1 opens the substrate inlet gate valve 5 at substantially the same degree of vacuum as the vacuum chamber 2, and carries the substrate into the substrate heating mechanism conveyor belt portion 16 of the vacuum chamber 2.

以設置在基板加熱機構傳送帶部16的上下的基板加熱機構17a、17b予以加熱的基板14b係以傳送帶移動,以基板溫度檢測器18a、18b,測定基板的表背表面溫度,且為了進行反饋控制,將資料送至基板加熱機構的溫度調節器。 The substrate 14b heated by the upper and lower substrate heating mechanisms 17a and 17b provided in the substrate heating mechanism belt portion 16 is moved by a conveyor belt, and the substrate temperature detectors 18a and 18b measure the front and back surface temperatures of the substrate, and feedback control is performed. , the data is sent to the temperature regulator of the substrate heating mechanism.

在基板投入傳送帶部19係藉由未圖示的基板整列裝置等,配合積層薄膜21的薄膜寬幅,使基板寬幅方向被整列。 In the substrate insertion conveyor portion 19, a film width of the laminated film 21 is blended by a substrate alignment device (not shown), and the substrate width direction is aligned.

此外,將被投入的基板14c的基板長度,以未圖示的基板位置檢測器、及基板投入傳送帶部19的滾筒饋送量,測定基板長度。 Further, the substrate length of the substrate 14c to be loaded is measured by the substrate position detector (not shown) and the substrate feed amount of the substrate into the conveyor belt portion 19.

此外,基板14c前端的層疊開始位置的停止由於在所被指定的基板黏貼位置黏貼積層薄膜,因此以未圖示的控制裝置控制基板投入傳送帶部19的停止位置。 In addition, since the laminated film is adhered to the specified substrate adhesion position at the end of the substrate 14c, the control unit (not shown) controls the substrate to be placed at the stop position of the conveyor unit 19.

在真空室2的層疊部,係由薄膜捲出單元(薄膜搬送手段)20,以保護薄膜進給輥28引出積層薄膜21,以保護薄膜27的進給,在積層薄膜21被半切切斷的位置被搬送至積層薄膜前端25的位置。 In the laminated portion of the vacuum chamber 2, the film unwinding unit (film transfer means) 20 pulls the laminated film 21 from the protective film feed roller 28 to protect the feed of the film 27, and the laminated film 21 is half cut. The position is conveyed to the position of the front end 25 of the laminated film.

此時,半切單元22係在按照所被投入的基板14c的黏貼長度的位置進行半切,因此使積層薄膜,使用未圖示的驅動裝置,使薄膜引出調整單元(薄膜長度調整機構)23移動。 At this time, the half-cutting unit 22 is half-cut at a position corresponding to the bonding length of the substrate 14c to be loaded. Therefore, the film-forming film (film length adjusting mechanism) 23 is moved by using a driving device (not shown).

半切係殘留積層薄膜21的保護薄膜27而將基底薄膜及阻劑切斷。並非如上所示將積層薄膜21的全部厚度切斷,而是將殘留半切單元22的相反側亦即保護薄膜27來進行切斷稱為半切。 The protective film 27 of the semi-cut residual laminated film 21 is cut to cut the base film and the resist. Instead of cutting the entire thickness of the laminated film 21 as described above, the cutting of the protective film 27, which is the opposite side of the remaining half-cut unit 22, is referred to as half-cutting.

在刀口部24,係將保護薄膜27折返成銳角,在將保護薄膜27剝離的狀態下,將露出阻劑面的積層薄膜前端25由刀口前端引出者。 In the knife edge portion 24, the protective film 27 is folded back at an acute angle, and in the state where the protective film 27 is peeled off, the laminated film leading end 25 on which the resist surface is exposed is taken out from the tip end of the blade.

將被定位在層疊位置的基板14c及積層薄膜前端25,以層疊輥26上下,以未圖示的夾持機構進行夾持,以未圖示的旋轉驅動機構一邊熱壓接一邊進行層疊。 此時,積層薄膜21係藉由層疊輥26的旋轉驅動予以引出。 The substrate 14c and the laminated film leading end 25, which are positioned at the laminating position, are stacked up and down by a laminating roller 26, sandwiched by a clamping mechanism (not shown), and laminated while being thermocompression-bonded by a rotation driving mechanism (not shown). At this time, the laminated film 21 is taken out by the rotational driving of the laminating roller 26.

此外,薄膜捲出單元20係以轉矩馬達等使薄膜捲出軸發生制動轉矩,而將層疊時的積層薄膜21的保持張力最適化。 Further, the film unwinding unit 20 optimizes the holding tension of the laminated film 21 at the time of lamination by generating a braking torque by winding a film around the shaft with a torque motor or the like.

此外,保護薄膜27的捲繞係以保護薄膜進給輥28引出保護薄膜27,且以保護薄膜捲繞單元(薄膜搬送手段)29進行捲繞回收。該保護薄膜進給速度係以與層疊輥26的層疊速度同步的方式,以伺服馬達等控制保護薄膜進給輥28的旋轉。 Further, the protective film 27 is wound by the protective film feed roller 28 to take out the protective film 27, and is wound and recovered by a protective film winding unit (film transfer means) 29. This protective film feed speed controls the rotation of the protective film feed roller 28 by a servo motor or the like so as to be synchronized with the lamination speed of the laminating rolls 26.

在基板搬出傳送帶部31,係以與層疊速度同調的基板搬出傳送帶速度,接收在基板表背黏貼有積層薄膜30的基板14d。 The substrate carrying-out belt unit 31 carries out the conveyance speed of the substrate at the same speed as the stacking speed, and receives the substrate 14d to which the laminated film 30 is adhered to the front and back of the substrate.

此時,在出口室3由於收取基板14d,因此在層疊中關閉大氣開放閥12e,打開真空區隔閘閥10e進行眞空拉製,真空室2與出口室3的真空度以大致同壓,關閉真空區隔閘閥10e。 At this time, since the substrate 14d is received in the outlet chamber 3, the atmosphere opening valve 12e is closed in the stacking, and the vacuum chamber opening valve 10e is opened to perform the hollow drawing, and the vacuum degree of the vacuum chamber 2 and the outlet chamber 3 is substantially the same pressure, and the vacuum is closed. Zone gate valve 10e.

以真空計13c監視出口室3的真空度,以與真空室2為大致相同的真空度,打開基板出口閘閥6,使基板搬出傳送帶部31與出口室3的出口室搬出傳送帶部32同步旋轉,將基板14e搬入至出口室3。 The degree of vacuum of the outlet chamber 3 is monitored by the vacuum gauge 13c, and the substrate exit gate valve 6 is opened at substantially the same degree of vacuum as the vacuum chamber 2, and the substrate carry-out belt portion 31 and the outlet chamber carry-out belt portion 32 of the outlet chamber 3 are rotated in synchronization. The substrate 14e is carried into the outlet chamber 3.

接著,關閉基板出口閘閥6,打開大氣開放閥12c,將出口室3形成為大氣狀態,打開基板搬出閘閥7,將黏貼有積層薄膜30的基板14e搬出至次工程裝置。 Next, the substrate exit gate valve 6 is closed, the atmosphere opening valve 12c is opened, the outlet chamber 3 is formed in an atmospheric state, the substrate carry-out gate valve 7 is opened, and the substrate 14e to which the laminated film 30 is adhered is carried out to the secondary engineering device.

以下詳細說明該薄膜之真空層疊裝置之運轉方法等。 Hereinafter, the operation method of the vacuum lamination apparatus of the film and the like will be described in detail.

以運轉準備而言,為了使真空室2及出口室3形成為真空,打開真空區隔閘閥10b、真空區隔閘閥10c及真空旁通閥11b,由屬於常時真空狀態的真空歧管9進行眞空拉製。打開真空旁通閥11b的是由於將基板出口閘閥6進行開閉,因此使真空室2與出口室3的真空度成為大致同壓者。 In order to prepare the operation, in order to form the vacuum chamber 2 and the outlet chamber 3 into a vacuum, the vacuum zone gate valve 10b, the vacuum zone gate valve 10c, and the vacuum bypass valve 11b are opened, and the vacuum manifold 9 belonging to the constant vacuum state is hollowed out. Pull. Since the vacuum bypass valve 11b is opened, since the substrate exit gate valve 6 is opened and closed, the degree of vacuum of the vacuum chamber 2 and the outlet chamber 3 is substantially the same.

真空度的設定係以真空計13b及真空計13c的訊號輸出,關閉真空區隔閘閥10b及10c,若真空度因 微小漏洩等而上升至大氣側時,同樣地以真空計13b、13c的訊號輸出,藉由打開真空區隔閘閥10b及10c來開始眞空拉製,且可將真空度保持為大致一定。此外,以其他方法而言,有藉由未圖示的漏洩閥等,在真空室2及出口室3放入微小的大氣,藉由將漏洩閥等進行開閉控制,以與真空泵8的真空排氣量的均衡來保持真空度的方法。 The vacuum degree is set by the signal output of the vacuum gauge 13b and the vacuum gauge 13c, and the vacuum zone gate valves 10b and 10c are closed, if the degree of vacuum is When a small leak or the like rises to the atmosphere side, the signals are outputted by the vacuum gauges 13b and 13c in the same manner, and the vacuum section gate valves 10b and 10c are opened to start the hollow drawing, and the degree of vacuum can be kept substantially constant. Further, in another method, a small atmosphere is placed in the vacuum chamber 2 and the outlet chamber 3 by a leak valve or the like (not shown), and the leak valve or the like is opened and closed to control the vacuum discharge with the vacuum pump 8. A method of maintaining the degree of vacuum by equalizing the amount of gas.

由前工程被投入的基板14a係以未圖示的基板檢測器的訊號,確認基板搬入,且停止入口室傳送帶部15的搬送。同時關閉基板搬入閘閥4及大氣開放閥12a,打開真空區隔閘閥10a,來進行眞空拉製。 The substrate 14a to which the previous project is placed is a signal of a substrate detector (not shown), and it is confirmed that the substrate is carried in, and the conveyance of the inlet chamber conveyor portion 15 is stopped. At the same time, the substrate loading gate valve 4 and the atmosphere opening valve 12a are closed, and the vacuum zone blocking valve 10a is opened to perform the hollow drawing.

入口室1的真空度係以真空計13a進行感測,相較於設定真空度,僅以大氣側真空度,打開真空旁通閥11a,使入口室1及真空室2成為大致相同的真空度。此係若將真空狀態的真空室2與大氣狀態的入口室1突然打開真空旁通閥11a而相連接時,真空室2的真空度會大幅變化,用以防止該情形之故。 The vacuum degree of the inlet chamber 1 is sensed by the vacuum gauge 13a, and the vacuum bypass valve 11a is opened only by the atmospheric side vacuum degree so that the inlet chamber 1 and the vacuum chamber 2 become substantially the same degree of vacuum as compared with the set vacuum degree. . When the vacuum chamber 2 in the vacuum state is suddenly connected to the inlet chamber 1 in the atmospheric state, the vacuum degree of the vacuum chamber 2 is largely changed to prevent the situation.

此外,若在基板入口閘閥5的前後真空室發生差壓,在因閥而閉塞的開口面發生推擠力,而無法進行閘閥的開動作之故。 Further, when a differential pressure occurs in the vacuum chambers before and after the substrate inlet gate valve 5, a pushing force is generated on the opening surface that is closed by the valve, and the opening operation of the gate valve cannot be performed.

該真空區隔閘閥係由廠商被商品化(商品名「閘閥(Gate Valve)」等),以開動作時的差壓少者為佳,以廠商推薦而言,為差壓約3.9kPa以下。 The vacuum zone gate valve is commercialized by a manufacturer (trade name "Gate Valve" or the like), and it is preferable that the differential pressure at the time of opening operation is small, and the manufacturer recommends that the differential pressure is about 3.9 kPa or less.

若入口室1的真空度到達設定值,打開基板入口閘閥5,將基板14a以同步速度運轉入口室傳送帶部 15及基板加熱機構傳送帶部16,且將基板搬入至真空室2。 If the degree of vacuum of the inlet chamber 1 reaches the set value, the substrate inlet gate valve 5 is opened, and the substrate 14a is operated at the synchronous speed. 15 and the substrate heating mechanism conveyor belt portion 16, and the substrate is carried into the vacuum chamber 2.

此外,以基板加熱機構傳送帶部16的未圖示的基板位置檢測器,使基板14b在基板加熱機構17a、17b內停止。 Further, the substrate position detector (not shown) of the substrate heating mechanism conveyance belt 16 stops the substrate 14b in the substrate heating mechanisms 17a and 17b.

在該基板加熱位置,以基板加熱機構17a、17b將基板加熱。在真空中將基板加熱的方式由於沒有傳熱的大氣,因此為使用利用輻射熱的遠紅外線加熱器等者,如圖1的基板加熱機構17a、17b所示,以超出所適用的最大基板尺寸的面積,配置遠紅外線加熱器等。在該遠紅外線加熱器等係被埋入熱電偶,與溫度調節器相連接,俾以進行溫度控制。 At the substrate heating position, the substrate is heated by the substrate heating mechanisms 17a, 17b. The method of heating the substrate in a vacuum does not have a heat transfer atmosphere. Therefore, in order to use a far-infrared heater or the like using radiant heat, as shown in the substrate heating mechanisms 17a and 17b of FIG. 1, the maximum substrate size is exceeded. Area, equipped with far infrared heaters, etc. The far-infrared heater or the like is buried in a thermocouple, and is connected to a temperature regulator to perform temperature control.

此外,為將基板的溫度分布均一化,加熱器區域係較佳為在基板流動方向作三分割為上游/中游/下游,在寬幅方向形成為基板兩端及中央的三分割,進行合計9分割的區域分割,來進行溫度控制。 Further, in order to uniformize the temperature distribution of the substrate, the heater region is preferably divided into three upstream and midstream/downstream directions in the flow direction of the substrate, and three segments at both ends and the center of the substrate in the wide direction, and the total is 9 The divided regions are divided for temperature control.

以基板溫度檢測器18a、18b測定以基板加熱機構17a、17b予以加熱的基板14b的表面溫度,以該資料以溫度調節器進行溫度控制。 The surface temperatures of the substrates 14b heated by the substrate heating mechanisms 17a and 17b are measured by the substrate temperature detectors 18a and 18b, and the temperature is controlled by the temperature controller.

以一例而言,藉由線速,將基板加熱時間一定化,參考事前確認用的試樣基板的溫度測定值,決定溫度調節器的設定值,反饋與實際流動的基板溫度的測定值的偏差,將遠紅外線加熱器等進行溫度控制者。 For example, the substrate heating time is fixed by the line speed, and the temperature measurement value of the sample substrate for the prior confirmation is used to determine the set value of the temperature regulator, and the feedback is deviated from the measured value of the substrate temperature actually flowing. The temperature control of the far infrared ray heater or the like is performed.

以在真空室2內測定基板溫度的方式而言, 考慮到在基板發生損傷或附著異物而以非接觸方式的溫度檢測器為佳。 In terms of measuring the temperature of the substrate in the vacuum chamber 2, A non-contact temperature detector is preferred in view of damage or adhesion of foreign matter to the substrate.

以非接觸式方式的溫度檢測方法之例而言,在真空室2內設置溫度檢測器用氣密箱,由其觀測窗越過玻璃,以放射溫度計(計測由物體被放射之被稱為黑體輻射的紅外線的量,且換算成溫度)進行測定者。 In the case of the non-contact type temperature detecting method, an airtight box for a temperature detector is provided in the vacuum chamber 2, and an observation window is passed over the glass to emit a thermometer (measured by the object being irradiated as blackbody radiation) The amount of infrared rays is converted into temperature) and measured.

圖1係顯示層疊開始時的狀態。 Fig. 1 shows the state at the start of lamination.

將層疊輥26的上下輥,使用未圖示的空氣汽缸等,在積層薄膜前端25的位置夾著基板14c,夾持層疊輥26,在夾持的狀態下旋轉驅動層疊輥26。旋轉驅動源係使用未圖示的伺服馬達或速度控制馬達等,開始層疊動作。 The upper and lower rolls of the laminating rolls 26 are placed on the substrate 14c at a position where the film front end 25 is laminated by using an air cylinder (not shown), and the laminating rolls 26 are sandwiched, and the laminating rolls 26 are rotationally driven while being nipped. The rotary drive source starts a laminating operation using a servo motor, a speed control motor, or the like (not shown).

以層疊輥26黏貼層疊完畢積層薄膜30,藉由由基板14c的長度所設定的積層薄膜黏貼長度,在層疊終端位置打開層疊輥26的夾持,藉此完成層疊動作。 The laminated film 30 is adhered by the laminating roller 26, and the lamination film is attached to the stacking end position at the position of the lamination end by the length of the lamination film set by the length of the substrate 14c, thereby completing the laminating operation.

此時,基板搬出傳送帶部31的搬送速度係與層疊速度為同步者。 At this time, the conveyance speed of the substrate carry-out conveyor portion 31 is synchronized with the stacking speed.

出口室3已呈真空狀態,基板出口閘閥6係下降而呈開狀態,因此黏貼有積層薄膜30的基板14d係以同步速度以出口室搬出傳送帶部32被連續搬送至出口室3的基板14e的位置。 The outlet chamber 3 is in a vacuum state, and the substrate exit gate valve 6 is lowered to be in an open state. Therefore, the substrate 14d to which the laminated film 30 is adhered is continuously conveyed to the substrate 14e of the outlet chamber 3 at the synchronous speed by the outlet chamber carry-out conveyor portion 32. position.

以基板14e的未圖示的基板位置檢測器的搬送完成訊號,關閉基板出口閘閥6,打開大氣開放閥12c,而使出口室3形成為大氣狀態。以真空計13c,確認 出口室3為大氣狀態,打開基板搬出閘閥7,將黏貼有積層薄膜30的基板14e,使用出口室搬出傳送帶部32而搬出至次工程裝置。 The substrate exit gate valve 6 is closed by the conveyance completion signal of the substrate position detector (not shown) of the substrate 14e, and the atmosphere opening valve 12c is opened to form the outlet chamber 3 in an atmospheric state. Confirm with vacuum gauge 13c The outlet chamber 3 is in an atmospheric state, the substrate carrying-out gate valve 7 is opened, and the substrate 14e to which the laminated film 30 is adhered is carried out out of the conveyor belt portion 32 using the outlet chamber, and is carried out to the secondary engineering device.

真空室2係在運轉中呈常時真空狀態,以薄膜捲出單元20的積層薄膜殘量感測訊號停止運轉,關閉真空區隔閘閥10a、10b、10c,而打開真空旁通閥11a、11b之後,打開大氣開放閥12a、12b、12c而形成為大氣狀態,打開真空室2的未圖示的門扉,實施積層薄膜的交換。 The vacuum chamber 2 is in a normal vacuum state during operation, and stops the operation of the laminated film remaining amount sensing signal of the film unwinding unit 20, and closes the vacuum zone blocking valves 10a, 10b, and 10c, and opens the vacuum bypass valves 11a and 11b. The atmosphere opening valves 12a, 12b, and 12c are opened to be in an atmospheric state, and a threshold (not shown) of the vacuum chamber 2 is opened to exchange the laminated film.

以上針對本發明之積層薄膜之真空層疊裝置,根據其實施例進行說明,惟本發明並非限定於上述實施例所記載之構成,可在未脫離其主旨的範圍內適當變更其構成。 The vacuum lamination apparatus of the laminated film of the present invention is described above based on the examples, but the present invention is not limited to the configuration described in the above embodiments, and the configuration can be appropriately changed without departing from the scope of the invention.

[產業上可利用性] [Industrial availability]

本發明之薄膜之真空層疊裝置係在高真空下層疊積層薄膜,因此藉由防止混入微小氣泡,可使用在微細圖案形成的用途。 Since the vacuum lamination device for a film of the present invention laminates a laminated film under high vacuum, it is possible to use a fine pattern by preventing the incorporation of fine bubbles.

此外,在配線圖案形成的最終工程,為了配線的表面保護,有將感光性防焊薄膜(絕緣薄膜)進行層疊的工程,由於已經圖案形成完畢,因此基板表面係有配線圖案高度的凹凸,在大氣中的層疊,係有在基板與阻劑間殘留氣泡的課題,雖以現在的真空壓製裝置對應,但是由於每次基板投入時即將真空室進行大氣開放,因此有處理速度 慢的課題。有作為該真空壓製裝置的替代裝置的用途。 In addition, in the final work of wiring pattern formation, in order to protect the surface of the wiring, there is a process of laminating a photosensitive solder resist film (insulating film). Since the pattern has been formed, the surface of the substrate has irregularities in the height of the wiring pattern. The lamination in the atmosphere is a problem in which air bubbles remain between the substrate and the resist. Although the vacuum pressing device is used in the present, the processing speed is increased by opening the vacuum chamber every time the substrate is loaded. Slow subject. There is a use as an alternative to the vacuum pressing device.

1‧‧‧入口室 1‧‧‧ entrance room

2‧‧‧真空室 2‧‧‧vacuum room

3‧‧‧出口室 3‧‧‧Exports room

4‧‧‧基板搬入閘閥 4‧‧‧Substrate loading gate valve

5‧‧‧基板入口閘閥 5‧‧‧Substrate inlet gate valve

6‧‧‧基板出口閘閥 6‧‧‧Substrate exit gate valve

7‧‧‧基板搬出閘閥 7‧‧‧Substrate removal gate valve

8‧‧‧真空泵 8‧‧‧Vacuum pump

9‧‧‧真空歧管 9‧‧‧Vacuum manifold

10a、10b、10c‧‧‧真空區隔閘閥 10a, 10b, 10c‧‧‧ vacuum zone gate valve

11a、11b‧‧‧真空旁通閥 11a, 11b‧‧‧ vacuum bypass valve

12a、12b、12c‧‧‧大氣開放閥 12a, 12b, 12c‧‧‧ atmosphere open valve

13a、13b、13c‧‧‧真空計 13a, 13b, 13c‧‧‧ vacuum gauge

14a、14b、14c、14d、14e‧‧‧基板 14a, 14b, 14c, 14d, 14e‧‧‧ substrates

15‧‧‧入口室傳送帶部 15‧‧‧ entrance room conveyor belt

16‧‧‧基板加熱機構傳送帶部 16‧‧‧Substrate heating mechanism conveyor belt

17a、17b‧‧‧基板加熱機構 17a, 17b‧‧‧ substrate heating mechanism

18a、18b‧‧‧基板溫度檢測器 18a, 18b‧‧‧ substrate temperature detector

19‧‧‧基板投入傳送帶部 19‧‧‧Substrate input conveyor belt

20‧‧‧薄膜捲出單元(薄膜搬送手段) 20‧‧‧film roll-out unit (film transfer means)

21‧‧‧積層薄膜 21‧‧‧Laminated film

22‧‧‧半切單元 22‧‧‧ Half-cut unit

23‧‧‧薄膜引出調整單元(薄膜長度調整機構) 23‧‧‧Film lead-out adjustment unit (film length adjustment mechanism)

24‧‧‧刀口部 24‧‧‧Knife Department

25‧‧‧積層薄膜前端 25‧‧‧Laminated film front end

26‧‧‧層疊輥 26‧‧‧Laminating rolls

27‧‧‧保護薄膜 27‧‧‧Protective film

28‧‧‧保護薄膜進給輥 28‧‧‧Protective film feed roller

29‧‧‧保護薄膜捲繞單元(薄膜搬送手段) 29‧‧‧Protective film winding unit (film transport means)

30‧‧‧層疊完畢積層薄膜 30‧‧‧Laminated laminated film

31‧‧‧基板搬出傳送帶部 31‧‧‧The substrate is carried out of the conveyor belt

32‧‧‧出口室搬出傳送帶部 32‧‧‧Export room moved out of the conveyor belt

Claims (4)

一種薄膜之真空層疊裝置,其係在真空室內,一邊藉由搬送手段搬送基板,一邊將薄膜,由薄膜剝離保護薄膜而黏貼在基板的薄膜之真空層疊裝置,其特徵為:具備有:為了按照所被投入的基板的長度來改變所黏貼的薄膜的長度,在層疊前測定基板的長度,在半切位置與設在層疊輥近傍的刀口部之間,按照所測定出的基板的長度來改變薄膜之保持長度的薄膜長度調整機構,將剝離藉由該薄膜長度調整機構來改變薄膜之保持長度的保護薄膜之前的薄膜,在所黏貼的薄膜的長度位置進行半切,藉由薄膜搬送手段,將薄膜在藉由保護薄膜呈連續的狀態下搬送至刀口部。 A vacuum laminating apparatus for a film, which is a vacuum laminating apparatus for transferring a film to a film by peeling a protective film from a film while being transported by a transfer means in a vacuum chamber, and is characterized in that: The length of the substrate to be loaded changes the length of the adhered film, and the length of the substrate is measured before lamination, and the film is changed between the half-cut position and the edge portion provided near the stacking roll in accordance with the measured length of the substrate. The film length adjusting mechanism for holding the length, the film before peeling off the protective film which changes the holding length of the film by the film length adjusting mechanism, and half-cutting at the length of the adhered film, and the film is transported by the film transfer means It is conveyed to the knife edge portion in a state in which the protective film is continuous. 如申請專利範圍第1項之薄膜之真空層疊裝置,其中,將真空室內形成為真空度0.5kPa以下的氣密狀態,將薄膜進行層疊。 A vacuum laminating apparatus for a film according to the first aspect of the invention, wherein the vacuum chamber is formed in an airtight state having a degree of vacuum of 0.5 kPa or less, and the film is laminated. 如申請專利範圍第1項或第2項之薄膜之真空層疊裝置,其中,在真空室內具備有用以在層疊工程的前工程將基板加熱的基板加熱機構。 A vacuum laminating apparatus for a film according to the first or second aspect of the invention, wherein the vacuum chamber is provided with a substrate heating mechanism for heating the substrate before the stacking process. 如申請專利範圍第3項之薄膜之真空層疊裝置,其中,在基板加熱機構的出口測定基板的溫度,將所測定到的溫度反饋至基板加熱機構的溫度控制部,以自動控制基板的加熱溫度。 The vacuum lamination device for a film according to the third aspect of the invention, wherein the temperature of the substrate is measured at an outlet of the substrate heating mechanism, and the measured temperature is fed back to the temperature control portion of the substrate heating mechanism to automatically control the heating temperature of the substrate. .
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