TW201609580A - Method for making glass substrate and apparatus for making glass substrate - Google Patents

Method for making glass substrate and apparatus for making glass substrate Download PDF

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TW201609580A
TW201609580A TW104124786A TW104124786A TW201609580A TW 201609580 A TW201609580 A TW 201609580A TW 104124786 A TW104124786 A TW 104124786A TW 104124786 A TW104124786 A TW 104124786A TW 201609580 A TW201609580 A TW 201609580A
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Taiwan
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molten glass
gas
measuring tube
clarification
glass
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TW104124786A
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Chinese (zh)
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TWI592381B (en
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Hiroyuki Kawasaki
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Avanstrate Inc
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B7/00Distributors for the molten glass; Means for taking-off charges of molten glass; Producing the gob, e.g. controlling the gob shape, weight or delivery tact
    • C03B7/02Forehearths, i.e. feeder channels
    • C03B7/06Means for thermal conditioning or controlling the temperature of the glass
    • C03B7/07Electric means
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/225Refining

Abstract

The present invention provides a glass substrate manufacturing method, which can suppress foreign substances from entering molten glass in the clarification step of molten glass. The glass substrate manufacturing method of this invention includes: a melting step to heat glass raw material to form molten glass; a clarification step to clarify the molten glass; and a molding step to mold the molten glass into a glass substrate. In the clarification step, the molten glass flows in the interior of the clarification tube, which is made of platinum or platinum alloy, in a manner of forming a gas phase space therein, i.e. the space located above the top surface of the molten glass. The clarification tube has a vent tube which is protruded outward from the outer wall of the clarification tube to allow the platinum-containing gas present in the gas phase space to pass through. The vent tube is arranged with a measuring tube for sucking up gas for measurement and an oxygen concentration meter which is connected with the measuring tube to measure the oxygen concentration of the gas. The longitudinal section of an opening end at the gas suction side of the measuring tube is tilted relative to the lengthy direction of the measuring tube.

Description

玻璃基板之製造方法、及玻璃基板之製造裝置 Method for producing glass substrate and device for manufacturing glass substrate

本發明係關於一種玻璃基板之製造方法及玻璃基板之製造裝置。 The present invention relates to a method for producing a glass substrate and a device for producing a glass substrate.

通常而言,玻璃基板之製造方法如專利文獻1所記載般具有:熔融步驟,其將玻璃原料進行加熱而產生熔融玻璃;及成形步驟,其由熔融玻璃成形玻璃基板。玻璃基板之製造方法進而於熔融步驟與成形步驟之間包含將熔融玻璃所含之微小泡去除之澄清步驟。於澄清步驟中,使調配有As2O3等澄清劑之熔融玻璃通過高溫之澄清管,藉此利用澄清劑之氧化還原反應而將熔融玻璃中之泡去除。具體而言,首先提高熔融玻璃之溫度以使澄清劑發揮功能,藉此使熔融玻璃所含之泡浮出至澄清管內之熔融玻璃之液面而將泡去除。繼而,降低熔融玻璃之溫度,使熔融玻璃吸收殘留於熔融玻璃中之微小泡而將泡去除。熔融玻璃所通過之澄清管於上側之內壁面與熔融玻璃之液面之間具有氣相空間。氣相空間經由與澄清管連接之通氣管而與作為澄清管之外部空間之外部大氣連通。 Generally, as described in Patent Document 1, the method for producing a glass substrate includes a melting step of heating a glass raw material to produce molten glass, and a molding step of forming a glass substrate from molten glass. The method for producing a glass substrate further includes a clarification step of removing minute bubbles contained in the molten glass between the melting step and the forming step. In the clarification step, the molten glass to which the clarifying agent such as As 2 O 3 is formulated is passed through a high-temperature clarification tube, whereby the bubbles in the molten glass are removed by the redox reaction of the clarifying agent. Specifically, first, the temperature of the molten glass is raised so that the clarifying agent functions, whereby the bubbles contained in the molten glass float out to the liquid surface of the molten glass in the clarification tube to remove the bubbles. Then, the temperature of the molten glass is lowered, and the molten glass absorbs the fine bubbles remaining in the molten glass to remove the bubbles. The clarification pipe through which the molten glass passes has a gas phase space between the inner wall surface of the upper side and the liquid surface of the molten glass. The gas phase space communicates with the outside atmosphere as the outer space of the clarification tube via a vent pipe connected to the clarification pipe.

為了由高溫之熔融玻璃量產高品質之玻璃基板,較理想為成為玻璃基板之缺陷之主要原因之異物不會混入熔融玻璃中。因此,與熔融玻璃接觸之構件之內壁必須視與該構件接觸之熔融玻璃之溫度、及所要求之玻璃基板之品質等而由適當之材料構成。與熔融玻璃接觸之構件之內壁通常使用鉑族金屬作為適當之材料。以下,「鉑族金屬」 意指包含單一之鉑族元素之金屬、及包含鉑族元素之金屬之合金。鉑族元素為鉑(Pt)、鈀(Pd)、銠(Rh)、釕(Ru)、鋨(Os)及銥(Ir)6種元素。鉑族金屬雖然昂貴,但熔點較高,對熔融玻璃之耐蝕性優異。 In order to mass-produce a high-quality glass substrate from a high-temperature molten glass, it is preferable that foreign matter which is a cause of defects of the glass substrate is not mixed into the molten glass. Therefore, the inner wall of the member in contact with the molten glass must be composed of a suitable material depending on the temperature of the molten glass in contact with the member, the quality of the desired glass substrate, and the like. The inner wall of the member in contact with the molten glass generally uses a platinum group metal as a suitable material. Below, "Platinum Group Metals" It means an alloy containing a single platinum group element and an alloy containing a platinum group element. The platinum group elements are six elements of platinum (Pt), palladium (Pd), rhodium (Rh), ruthenium (Ru), osmium (Os) and iridium (Ir). Although the platinum group metal is expensive, it has a high melting point and is excellent in corrosion resistance to molten glass.

通過澄清管之內部之熔融玻璃之溫度根據所成形之玻璃基板之組成而不同,於為平板顯示器(FPD)用玻璃基板之情形時,該溫度為1000℃~1700℃。近年來,就減少環境負荷之觀點而言,代替As2O3而使用SnO2作為澄清劑。SnO2之澄清效果小於As2O3,為了獲得與As2O3同等之澄清效果,而必須提高熔融玻璃之溫度。具體而言,於使用SnO2作為澄清劑之情形時,將通過澄清管之內部之熔融玻璃之溫度設定為1500℃~1700℃。 The temperature of the molten glass inside the clarification tube varies depending on the composition of the formed glass substrate, and in the case of a glass substrate for a flat panel display (FPD), the temperature is 1000 ° C to 1700 ° C. In recent years, SnO 2 has been used as a clarifying agent instead of As 2 O 3 from the viewpoint of reducing environmental load. The clarifying effect of SnO 2 is smaller than that of As 2 O 3 , and in order to obtain the same clarifying effect as As 2 O 3 , it is necessary to increase the temperature of the molten glass. Specifically, in the case where SnO 2 is used as the clarifying agent, the temperature of the molten glass passing through the inside of the clarification tube is set to 1500 ° C to 1700 ° C.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利特表2006-522001號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2006-522001

於使用SnO2作為澄清劑之玻璃基板之製造方法中,澄清管之內壁係與高溫之熔融玻璃接觸。此時,澄清劑由於升溫而發生還原反應從而釋出氧氣。另一方面,熔融玻璃中所含之包含氣體成分之泡吸收由於澄清劑之還原反應而產生之氧氣。吸收氧氣而增大之泡浮出至熔融玻璃之液面,發生破裂而消失。又,由於長時間使用澄清管,故而鉑族金屬因與氧進行反應而自澄清管之內壁慢慢地揮發。該揮發物與熔融玻璃中之泡一起經由澄清管之氣相空間及通氣管而向外部大氣排出。然而,鉑族金屬之揮發物於向外部大氣排出之過程中溫度降低而成為過飽和狀態。因此,存在容易於澄清管及通氣管之內壁析出揮發物之問題。以下,將於澄清管及通氣管之內壁析出之物質稱為「鉑異物」。藉由於通氣管中對產生該揮發物之氧之濃度(氧濃度)進行測 量,而可預測熔融玻璃中吸收氧氣而成長之泡之量,從而預測鉑異物之析出。然而,通氣管之內部係與外部大氣連通,因此溫度容易降低,而導致鉑異物尤其容易於通氣管之內壁析出。若鉑異物隨著時間之經過而成長,則有鉑異物由於自身重量而自澄清管及通氣管之內壁剝離,從而掉落澄清管內之熔融玻璃中之可能性。又,將於通氣管之內壁析出之鉑異物去除時,有鉑異物掉落澄清管內之熔融玻璃中之可能性。尤其有鉑異物於用以吸取氧氣並對氧濃度進行測量之測量管析出而掉落之虞。並且,若鉑異物混入熔融玻璃中,則變得難以量產高品質之玻璃基板。 In the method for producing a glass substrate using SnO 2 as a clarifying agent, the inner wall of the clarification tube is in contact with the molten glass of high temperature. At this time, the clarifying agent undergoes a reduction reaction due to the temperature rise to release oxygen. On the other hand, the bubble containing the gas component contained in the molten glass absorbs oxygen generated by the reduction reaction of the clarifying agent. The bubble which is increased by absorbing oxygen floats to the liquid surface of the molten glass, and is broken and disappears. Further, since the clarification tube is used for a long period of time, the platinum group metal slowly volatilizes from the inner wall of the clarification tube by reacting with oxygen. The volatile matter is discharged to the outside atmosphere through the gas phase space of the clarification tube and the vent pipe together with the bubbles in the molten glass. However, the volatile matter of the platinum group metal is lowered in the process of discharging to the outside atmosphere to become a supersaturated state. Therefore, there is a problem that it is easy to precipitate volatiles on the inner wall of the clarification pipe and the vent pipe. Hereinafter, a substance which precipitates on the inner wall of the clarification pipe and the vent pipe is referred to as "platinum foreign matter". By measuring the concentration (oxygen concentration) of oxygen which generates the volatile matter in the snorkel, it is possible to predict the amount of bubbles which are grown by absorbing oxygen in the molten glass, thereby predicting the precipitation of platinum foreign matter. However, since the inside of the vent pipe is in communication with the outside atmosphere, the temperature is liable to lower, and the platinum foreign matter is particularly likely to be precipitated on the inner wall of the vent pipe. When the platinum foreign matter grows with time, the platinum foreign matter peels off from the inner wall of the clarification pipe and the vent pipe due to its own weight, and the possibility of dropping the molten glass in the clarification pipe. Further, when the platinum foreign matter deposited on the inner wall of the vent pipe is removed, there is a possibility that the platinum foreign matter falls into the molten glass in the clarification pipe. In particular, platinum foreign matter is deposited on a measuring tube for taking oxygen and measuring the oxygen concentration, and is dropped. Further, when platinum foreign matter is mixed into the molten glass, it becomes difficult to mass-produce a high-quality glass substrate.

因此,本發明之目的在於提供一種於熔融玻璃之澄清步驟中可抑制異物混入熔融玻璃中之玻璃基板之製造方法及玻璃基板之製造裝置。 Accordingly, an object of the present invention is to provide a method for producing a glass substrate which can suppress foreign matter from being mixed into molten glass in a clarification step of molten glass, and a device for producing a glass substrate.

本發明之一態樣係一種玻璃基板之製造方法,其特徵在於包括:熔融步驟,其將玻璃原料進行加熱而產生熔融玻璃;澄清步驟,其將上述熔融玻璃進行澄清;及成形步驟,其由所澄清之上述熔融玻璃成形玻璃基板,並且於上述澄清步驟中,上述熔融玻璃係以形成有氣相空間即位於上述熔融玻璃之表面上方之空間之方式於鉑製或鉑合金製之澄清管內部流動,上述澄清管具有自上述澄清管之外壁面向外側突出,使存在於上述氣相空間之包含鉑之氣體通過之通氣管,於上述通氣管設置有用以吸取上述氣體並進行測量之測量管,並且具有與上述測量管連接而對上述氣體之氧濃度進行測定之氧濃 度計,上述測量管之吸取上述氣體側之開口端之縱截面相對於上述測量管之長度方向傾斜。 An aspect of the present invention provides a method for producing a glass substrate, comprising: a melting step of heating a glass raw material to produce molten glass; a clarifying step of clarifying the molten glass; and a forming step of In the above-described clarification step, the molten glass is clarified, and the molten glass is formed inside a clarification pipe made of platinum or platinum alloy so as to form a gas phase space, that is, a space above the surface of the molten glass. Flowing, the clarification pipe has a vent pipe that protrudes outward from the outer wall of the clarification pipe, and a gas containing platinum is passed through the gas phase space, and a measuring pipe for absorbing the gas and measuring the vent pipe is provided in the vent pipe. And having an oxygen concentration which is connected to the measuring tube to measure the oxygen concentration of the gas The longitudinal section of the open end of the measuring tube sucking the gas side is inclined with respect to the longitudinal direction of the measuring tube.

較佳為上述氧濃度計係於向上述測量管流入惰性氣體後自上述測量管吸取上述氣體並測定氧濃度。 Preferably, the oxygen concentration meter picks up the gas from the measuring tube after flowing an inert gas into the measuring tube, and measures the oxygen concentration.

較佳為於上述測量管之上述熔融玻璃之表面側上述氣體凝結而成為液體,上述液體與上述測量管之間產生之張力大於由於上述液體之自身重量而朝向上述熔融玻璃之液面側產生之力。 Preferably, the gas is condensed to form a liquid on the surface side of the molten glass of the measuring tube, and a tension generated between the liquid and the measuring tube is larger than a liquid surface side of the molten glass due to the weight of the liquid. force.

較佳為根據上述氧濃度計之測量結果而調整供給至上述氣相空間之惰性氣體之供給量。 It is preferable to adjust the supply amount of the inert gas supplied to the gas phase space based on the measurement result of the oxygen concentration meter.

較佳為上述開口端之上述縱截面之相對於與管之長度方向正交之平面之傾斜角度為15度~75度。 Preferably, the angle of inclination of the longitudinal section of the open end with respect to a plane orthogonal to the longitudinal direction of the tube It is 15 degrees to 75 degrees.

本發明之另一態樣係一種玻璃基板之製造裝置,其特徵在於包括:熔融槽,其將玻璃原料進行加熱而產生熔融玻璃;澄清管,其將上述熔融槽中所產生之上述熔融玻璃進行澄清;及成形裝置,其由上述澄清管中所澄清之上述熔融玻璃成形玻璃基板,並且上述澄清管係上述熔融玻璃以形成有氣相空間即位於上述熔融玻璃之表面上方之空間之方式於其內部流動之鉑製或鉑合金製之管,上述澄清管具有自上述澄清管之外壁面向外側突出,使存在於上述氣相空間之包含鉑之氣體通過之通氣管,於上述通氣管設置有用以吸取上述氣體並進行測量之測量管,並且具有與上述測量管連接而對上述氣體之氧濃度進行測定之氧濃 度計,上述測量管之吸取上述氣體側之開口端之縱截面相對於上述測量管之長度方向傾斜。 Another aspect of the present invention provides a glass substrate manufacturing apparatus, comprising: a melting tank for heating a glass raw material to produce molten glass; and a clarification tube for performing the molten glass produced in the melting tank And a molding apparatus comprising the molten glass forming glass substrate clarified in the clarification pipe, wherein the clarification pipe is formed such that the molten glass forms a gas phase space, that is, a space above the surface of the molten glass a tube made of platinum or a platinum alloy which flows inside, and the clarification pipe has a vent pipe which protrudes from the outer wall surface of the clarification pipe to allow a gas containing platinum to pass through the gas phase space, and is provided in the vent pipe. a measuring tube that picks up the above gas and performs measurement, and has an oxygen concentration connected to the measuring tube to measure the oxygen concentration of the gas The longitudinal section of the open end of the measuring tube sucking the gas side is inclined with respect to the longitudinal direction of the measuring tube.

較佳為進而包括惰性氣體供給器,該惰性氣體供給器係以於上述氧濃度計之測量前之待機中,使惰性氣體流入上述測量管之方式構成。 Further preferably, the inert gas supply device is configured to allow an inert gas to flow into the measuring tube during standby of the oxygen concentration meter.

較佳為上述開口端之上述縱截面之相對於與上述測量管之長度方向正交之平面之傾斜角度為15度~75度。 Preferably, the longitudinal section of the open end is inclined with respect to a plane orthogonal to the longitudinal direction of the measuring tube It is 15 degrees to 75 degrees.

根據上述態樣,可於熔融玻璃之澄清步驟中抑制異物混入熔融玻璃中。 According to the above aspect, foreign matter can be prevented from being mixed into the molten glass in the clarification step of the molten glass.

40‧‧‧熔解槽 40‧‧‧melting tank

41‧‧‧澄清管 41‧‧‧clarification tube

41a‧‧‧通氣管 41a‧‧‧ snorkel

41b‧‧‧加熱電極 41b‧‧‧heating electrode

41c‧‧‧氣相空間 41c‧‧‧ gas phase space

42‧‧‧成形裝置 42‧‧‧Forming device

43a‧‧‧輸送管 43a‧‧‧ delivery tube

43b‧‧‧輸送管 43b‧‧‧ delivery tube

43c‧‧‧輸送管 43c‧‧‧ delivery tube

44‧‧‧測量管 44‧‧‧Measurement tube

45‧‧‧氧濃度計 45‧‧‧Oxygen concentration meter

52‧‧‧成形體 52‧‧‧ Shaped body

100‧‧‧攪拌裝置 100‧‧‧Agitator

200‧‧‧玻璃基板之製造裝置 200‧‧‧Manufacturing device for glass substrates

G‧‧‧熔融玻璃 G‧‧‧ molten glass

GR‧‧‧玻璃帶 GR‧‧‧glass ribbon

LS‧‧‧熔融玻璃之表面 LS‧‧‧ Surface of molten glass

圖1係表示本實施形態之玻璃基板製造方法之步驟之流程圖。 Fig. 1 is a flow chart showing the steps of a method for producing a glass substrate of the present embodiment.

圖2係表示本實施形態之玻璃基板製造裝置之構成之模式圖。 Fig. 2 is a schematic view showing the configuration of a glass substrate manufacturing apparatus of the present embodiment.

圖3係澄清管之外觀圖。 Figure 3 is an external view of the clarification tube.

圖4係澄清管之長度方向之概略截面圖。 Fig. 4 is a schematic cross-sectional view showing the longitudinal direction of the clarification pipe.

圖5係用以對在測量管與凝固之揮發物之間所產生之表面張力進行說明之圖。 Figure 5 is a diagram for explaining the surface tension generated between the measuring tube and the solidified volatile matter.

圖6係用以對在本實施形態之測量管與凝固之揮發物之間所產生之表面張力進行說明之圖。 Fig. 6 is a view for explaining the surface tension generated between the measuring tube of the present embodiment and the solidified volatile matter.

(1)玻璃基板製造裝置之整體構成 (1) The overall composition of the glass substrate manufacturing apparatus

針對本發明之玻璃基板之製造方法、及玻璃基板之製造裝置之實施形態,一面參照圖式一面進行說明。圖1係表示本實施形態之玻璃基板製造方法之步驟之一例之流程圖。 Embodiments of the method for producing a glass substrate of the present invention and the apparatus for manufacturing a glass substrate will be described with reference to the drawings. Fig. 1 is a flow chart showing an example of the procedure of the method for producing a glass substrate of the embodiment.

玻璃基板製造方法如圖1所示,主要包括:熔解步驟S1、澄清步 驟S2、攪拌步驟S3、成形步驟S4、緩冷步驟S5、及切割步驟S6。 As shown in FIG. 1 , the glass substrate manufacturing method mainly includes: a melting step S1 and a clarification step. Step S2, stirring step S3, forming step S4, slow cooling step S5, and cutting step S6.

於熔解步驟S1中,將玻璃原料進行加熱而獲得熔融玻璃。熔融玻璃被貯存於熔解槽中,並以具有所需溫度之方式進行通電加熱。熔融玻璃包含澄清劑。例如,可向玻璃原料中添加澄清劑,亦可不向玻璃原料中添加澄清劑,而是藉由使澄清劑之成分自熔解槽或用於上述通電加熱之電極熔出,而使熔融玻璃中包含澄清劑。就減少環境負荷之觀點而言,使用SnO2作為澄清劑。 In the melting step S1, the glass raw material is heated to obtain molten glass. The molten glass is stored in a melting tank and is electrically heated in such a manner as to have a desired temperature. The molten glass contains a clarifying agent. For example, a clarifying agent may be added to the glass raw material, or a clarifying agent may be added to the glass raw material, but the molten glazing may be contained by melting the components of the clarifying agent from the melting tank or the electrode for heating and heating. Clarifying agent. From the viewpoint of reducing environmental load, SnO 2 is used as a fining agent.

澄清步驟S2係於澄清管中進行。於澄清管中,熔融玻璃於其內部流動。首先,使熔融玻璃之溫度上升。澄清劑由於升溫而發生還原反應從而釋出氧氣。熔融玻璃中所含之包含CO2、N2、SO2等氣體成分之泡吸收由於澄清劑之還原反應而產生之氧氣。吸收氧氣而增大之泡浮出至熔融玻璃之與氣相空間接觸之表面,發生破裂而消失。消失之泡所包含之氣體係向澄清管內之氣相空間釋出,最終被排出至外部大氣。繼而,於澄清步驟S2中,使熔融玻璃之溫度降低。藉此,還原後之澄清劑發生氧化反應而吸收殘留於熔融玻璃中之氧氣等氣體成分。 The clarification step S2 is carried out in a clarification tube. In the clarification tube, the molten glass flows inside it. First, the temperature of the molten glass is raised. The clarifying agent undergoes a reduction reaction due to the temperature rise to release oxygen. The bubbles containing gas components such as CO 2 , N 2 , and SO 2 contained in the molten glass absorb oxygen generated by the reduction reaction of the fining agent. The bubble which is increased by absorbing oxygen floats to the surface of the molten glass which is in contact with the gas phase space, and is broken and disappears. The gas system contained in the disappearing bubble is released into the gas phase space in the clarification pipe and finally discharged to the outside atmosphere. Then, in the clarification step S2, the temperature of the molten glass is lowered. Thereby, the clarifying agent after the reduction undergoes an oxidation reaction to absorb a gas component such as oxygen remaining in the molten glass.

於攪拌步驟S3中,將澄清後之熔融玻璃進行攪拌而使熔融玻璃之成分均質化。藉此,減少作為產生玻璃基板之條紋等之原因之熔融玻璃之組成不均。將均質化後之熔融玻璃送至成形步驟S4。 In the stirring step S3, the clarified molten glass is stirred to homogenize the components of the molten glass. Thereby, the composition unevenness of the molten glass which is a cause of the streaks of a glass substrate etc. is reduced. The homogenized molten glass is sent to a forming step S4.

於成形步驟S4中,例如藉由溢流下拉法或浮式法而由熔融玻璃連續成形玻璃帶。 In the forming step S4, the glass ribbon is continuously formed from the molten glass by, for example, an overflow down-draw method or a floating method.

於緩冷步驟S5中,以於成形步驟S4中連續成形而成之玻璃帶具有所需之厚度,且不會產生變形及翹曲之方式緩慢進行冷卻。 In the slow cooling step S5, the glass ribbon continuously formed in the forming step S4 has a desired thickness, and is slowly cooled without causing deformation and warpage.

於切割步驟S6中,將於緩冷步驟S5中緩冷後之玻璃帶切割成特定長度而獲得玻璃片。將玻璃片進而切割成特定尺寸而獲得玻璃基板。其後,進行玻璃基板之端面之研削及研磨、以及玻璃基板之清 洗。進而,檢查玻璃基板有無損傷等缺陷,將檢查合格之玻璃基板進行包裝作為製品而出貨。 In the cutting step S6, the glass ribbon which has been slowly cooled in the slow cooling step S5 is cut into a specific length to obtain a glass sheet. The glass sheet is further cut into a specific size to obtain a glass substrate. Thereafter, the grinding and polishing of the end surface of the glass substrate and the clearing of the glass substrate are performed. wash. Further, the glass substrate is inspected for defects such as damage, and the glass substrate that has passed the inspection is packaged as a product and shipped.

圖2係表示本實施形態之玻璃基板製造裝置200之構成之一例之模式圖。玻璃基板製造裝置200包括:熔解槽40、澄清管41、攪拌裝置100、成形裝置42、及輸送管43a、43b、43c。輸送管43a係將熔解槽40與澄清管41進行連接。輸送管43b係將澄清管41與攪拌裝置100進行連接。輸送管43c係將攪拌裝置100與成形裝置42進行連接。 FIG. 2 is a schematic view showing an example of the configuration of the glass substrate manufacturing apparatus 200 of the present embodiment. The glass substrate manufacturing apparatus 200 includes a melting tank 40, a clarification pipe 41, a stirring device 100, a molding device 42, and transfer pipes 43a, 43b, and 43c. The conveying pipe 43a connects the melting tank 40 and the clarification pipe 41. The conveying pipe 43b connects the clarification pipe 41 to the stirring device 100. The conveying pipe 43c connects the stirring device 100 and the forming device 42.

於熔解槽40中產生之熔融玻璃G係通過輸送管43a而流入澄清管41中。於澄清管41中澄清後之熔融玻璃G係通過輸送管43b而流入攪拌裝置100中。於攪拌裝置100中攪拌後之熔融玻璃G係通過輸送管43c而流入成形裝置42中。於成形裝置42中,藉由溢流下拉法而由熔融玻璃G成形玻璃帶GR。玻璃帶GR於之後之步驟中被切割成特定大小而製造玻璃基板。玻璃基板之寬度方向之尺寸例如為500mm~3500mm。玻璃基板之長度方向之尺寸例如為500mm~3500mm。 The molten glass G generated in the melting tank 40 flows into the clarification pipe 41 through the transfer pipe 43a. The molten glass G clarified in the clarification pipe 41 flows into the stirring device 100 through the transfer pipe 43b. The molten glass G that has been stirred in the stirring device 100 flows into the molding device 42 through the transfer pipe 43c. In the forming apparatus 42, the glass ribbon GR is formed from the molten glass G by an overflow down-draw method. The glass ribbon GR is cut into a specific size in the subsequent step to manufacture a glass substrate. The dimension of the glass substrate in the width direction is, for example, 500 mm to 3500 mm. The dimension of the glass substrate in the longitudinal direction is, for example, 500 mm to 3500 mm.

藉由本發明之玻璃基板之製造方法、及玻璃基板之製造裝置而製造之玻璃基板尤其適合作為包含液晶顯示器、電漿顯示器、有機EL顯示器等平板顯示器(FPD)之顯示器用之玻璃基板。作為包含FPD之顯示器用玻璃基板,使用無鹼玻璃、或含微量鹼之玻璃。顯示器用玻璃基板於高溫時之黏性較高。例如,具有102.5泊之黏性之熔融玻璃之溫度為1500℃以上。 The glass substrate produced by the method for producing a glass substrate of the present invention and the glass substrate manufacturing apparatus is particularly suitable as a glass substrate for a display including a flat panel display (FPD) such as a liquid crystal display, a plasma display, or an organic EL display. As the glass substrate for a display including the FPD, an alkali-free glass or a glass containing a small amount of alkali is used. The glass substrate for display has high viscosity at high temperatures. For example, the temperature of the molten glass having a viscosity of 10 2.5 poise is 1500 ° C or higher.

熔解槽40包括燃燒器等加熱機構(未圖示)。於熔解槽40中,藉由加熱機構使玻璃原料熔解而產生熔融玻璃G。玻璃原料以可實質上獲得所需組成之玻璃之方式進行製備。作為玻璃之組成之一例,適合用作包含FPD之顯示器用玻璃基板之無鹼玻璃含有SiO2:50質量%~70質量%、Al2O3:0質量%~25質量%、B2O3:1質量%~15質量%、MgO:0質量%~10質量%、CaO:0質量%~20質量%、SrO:0質量% ~20質量%、BaO:0質量%~10質量%。此處,MgO、CaO、SrO及BaO之合計含量為5質量%~30質量%。 The melting tank 40 includes a heating mechanism (not shown) such as a burner. In the melting tank 40, the glass raw material is melted by a heating mechanism to produce molten glass G. The glass raw material is prepared in such a manner that the glass of the desired composition can be substantially obtained. As an example of the composition of the glass, the alkali-free glass suitable for use as a glass substrate for a display including FPD contains SiO 2 : 50% by mass to 70% by mass, Al 2 O 3 : 0% by mass to 25% by mass, and B 2 O 3 : 1% by mass to 15% by mass, MgO: 0% by mass to 10% by mass, CaO: 0% by mass to 20% by mass, SrO: 0% by mass to 20% by mass, and BaO: 0% by mass to 10% by mass. Here, the total content of MgO, CaO, SrO, and BaO is 5% by mass to 30% by mass.

又,亦可使用包含微量鹼金屬之含微量鹼之玻璃作為包含FPD之顯示器用玻璃基板。含微量鹼之玻璃包含0.1質量%~0.5質量%之R'2O作為成分,較佳為包含0.2質量%~0.5質量%之R'2O作為成分。此處,R'為選自Li、Na及K中之至少1種。此外,R'2O之合計含量亦可未達0.1質量%。 Further, a glass containing a trace amount of an alkali metal and a small amount of alkali may be used as the glass substrate for a display including the FPD. The glass containing a trace amount of alkali contains 0.1% by mass to 0.5% by mass of R' 2 O as a component, and preferably contains 0.2% by mass to 0.5% by mass of R' 2 O as a component. Here, R' is at least one selected from the group consisting of Li, Na, and K. Further, the total content of R' 2 O may be less than 0.1% by mass.

藉由本發明而製造之玻璃除包含上述成分外,亦可進而包含SnO2:0.01質量%~1質量%(較佳為0.01質量%~0.5質量%)、Fe2O3:0質量%~0.2質量%(較佳為0.01質量%~0.08質量%)。又,考慮到環境負荷,藉由本發明而製造之玻璃實質上不含有As2O3、Sb2O3及PbO。 The glass produced by the present invention may further contain, in addition to the above components, SnO 2 : 0.01% by mass to 1% by mass (preferably 0.01% by mass to 0.5% by mass), and Fe 2 O 3 : 0% by mass to 0.2%. % by mass (preferably 0.01% by mass to 0.08% by mass). Further, the glass produced by the present invention does not substantially contain As 2 O 3 , Sb 2 O 3 and PbO in consideration of environmental load.

以上述方式製備之玻璃原料係使用原料投入機(未圖示)而被投入熔解槽40中。原料投入機可使用螺旋送料機而進行玻璃原料之投入,亦可使用鏟鬥(bucket)而進行玻璃原料之投入。於熔解槽40中,將玻璃原料加熱至符合其組成等之溫度而使玻璃原料熔解。藉此,於熔解槽40中,例如獲得1500℃~1600℃之高溫之熔融玻璃G。再者,於熔解槽40中,可藉由向由鉬、鉑或氧化錫等構成之至少1對電極間通入電流,而對電極間之熔融玻璃G進行通電加熱,又,亦可除通電加熱外輔助性地供給燃燒器之火焰而對玻璃原料進行加熱。 The glass raw material prepared in the above manner is put into the melting tank 40 using a raw material input machine (not shown). The raw material input machine can be used to input glass raw materials using a screw feeder, and a glass material can also be used by using a bucket. In the melting tank 40, the glass raw material is heated to a temperature corresponding to the composition thereof to melt the glass raw material. Thereby, in the melting tank 40, for example, a molten glass G having a high temperature of 1500 ° C to 1600 ° C is obtained. Further, in the melting tank 40, a current can be supplied to at least one pair of electrodes made of molybdenum, platinum, or tin oxide, and the molten glass G between the electrodes can be electrically heated, and the electric power can be removed. The glass material is heated by externally heating the auxiliary flame to the burner.

熔解槽40中所獲得之熔融玻璃G係自熔解槽40通過輸送管43a而流入澄清管41中。澄清管41及輸送管43a、43b、43c係鉑製或鉑合金製之管。於澄清管41中,與熔解槽40同樣地設置有加熱機構。於澄清管41中,藉由使熔融玻璃G進一步升溫而進行澄清。例如於澄清管41中,熔融玻璃G之溫度上升至1500℃~1700℃。 The molten glass G obtained in the melting tank 40 flows into the clarification pipe 41 through the transfer pipe 43a from the melting tank 40. The clarification pipe 41 and the transfer pipes 43a, 43b, and 43c are pipes made of platinum or platinum alloy. In the clarification pipe 41, a heating mechanism is provided similarly to the melting tank 40. In the clarification pipe 41, clarification is performed by further raising the temperature of the molten glass G. For example, in the clarification pipe 41, the temperature of the molten glass G rises to 1500 ° C to 1700 ° C.

於澄清管41中澄清後之熔融玻璃G係自澄清管41通過輸送管43b 而流入攪拌裝置100中。熔融玻璃G係於通過輸送管43b時被冷卻。於攪拌裝置100中,在低於通過澄清管41之熔融玻璃G之溫度之溫度下攪拌熔融玻璃G。例如於攪拌裝置100中,熔融玻璃G之溫度為1250℃~1450℃。例如於攪拌裝置100中,熔融玻璃G之黏度為500泊~1300泊。熔融玻璃G係於攪拌裝置100中進行攪拌而被均質化。 The molten glass G clarified in the clarification pipe 41 passes through the conveying pipe 43b from the clarification pipe 41 It flows into the stirring device 100. The molten glass G is cooled while passing through the transfer pipe 43b. In the stirring device 100, the molten glass G is stirred at a temperature lower than the temperature of the molten glass G passing through the clarification pipe 41. For example, in the stirring device 100, the temperature of the molten glass G is 1250 ° C to 1450 ° C. For example, in the stirring device 100, the viscosity of the molten glass G is 500 poise to 1300 poise. The molten glass G is homogenized by stirring in the stirring apparatus 100.

於攪拌裝置100中被均質化後之熔融玻璃G係自攪拌裝置100通過輸送管43c而流入成形裝置42中。熔融玻璃G係於通過輸送管43c時以成為適合成形熔融玻璃G之黏度之方式進行冷卻。例如,熔融玻璃G係被冷卻至1200℃附近。於成形裝置42中,藉由溢流下拉法而使熔融玻璃G成形。具體而言,流入成形裝置42中之熔融玻璃G係被供給至設置於成形爐(未圖示)內部之成形體52。成形體52係藉由耐火磚而成形,且具有楔狀之截面形狀。於成形體52之上表面沿著成形體52之長度方向形成有溝槽。熔融玻璃G係被供給至成形體52之上表面之溝槽。自溝槽溢出之熔融玻璃G順著成形體52之一對側面流向下方。流過成形體52之側面之一對熔融玻璃G於成形體52之下端合流,而連續成形玻璃帶GR。玻璃帶GR隨著向下方流動而被緩慢冷卻,其後,被切割成所需長度之玻璃片。 The molten glass G that has been homogenized in the stirring device 100 flows into the molding device 42 from the stirring device 100 through the conveying pipe 43c. The molten glass G is cooled so as to be suitable for molding the viscosity of the molten glass G when passing through the transfer pipe 43c. For example, the molten glass G is cooled to around 1200 °C. In the forming apparatus 42, the molten glass G is formed by an overflow down-draw method. Specifically, the molten glass G flowing into the molding device 42 is supplied to the molded body 52 provided inside the forming furnace (not shown). The formed body 52 is formed by refractory bricks and has a wedge-shaped cross-sectional shape. A groove is formed on the upper surface of the formed body 52 along the longitudinal direction of the formed body 52. The molten glass G is supplied to the groove on the upper surface of the formed body 52. The molten glass G overflowing from the groove flows downward along the side of one of the formed bodies 52. One of the side faces flowing through the molded body 52 merges the molten glass G at the lower end of the formed body 52, and the glass ribbon GR is continuously formed. The glass ribbon GR is slowly cooled as it flows downward, and thereafter, is cut into a glass piece of a desired length.

(2)澄清管之構成 (2) The composition of the clarification tube

繼而,對澄清管41之詳細構成進行說明。圖3係澄清管41之外觀圖。圖4係沿著澄清管41之長度方向將澄清管41於垂直方向進行切割而成之概略截面圖。如圖3所示,於澄清管41安裝有通氣管41a、及一對加熱電極41b。於澄清管41之內部,熔融玻璃G於上方形成有氣相空間41c之狀態下流動。即,於澄清管41之內部,如圖4所示存在與氣相空間接觸之熔融玻璃G之表面LS。通氣管41a之內部空間係與氣相空間41c連通。又,藉由向一對加熱電極41b之間通入電流,而對澄清管41進行通電加熱。藉此,加熱通過澄清管41之內部之熔融玻璃G而 進行澄清。於熔融玻璃G之澄清過程中,熔融玻璃G中所含之包含CO2、N2、SO2等氣體成分之泡吸收由於澄清劑之還原反應而產生之氧氣。吸收氧氣而增大之泡浮出至熔融玻璃G之表面LS,發生破裂而消失。消失之泡所包含之氣體向澄清管41內之氣相空間41c釋出,並經由通氣管41a而向外部大氣排出。 Next, the detailed configuration of the clarification pipe 41 will be described. Fig. 3 is an external view of the clarification pipe 41. 4 is a schematic cross-sectional view showing the clarification pipe 41 cut in the vertical direction along the longitudinal direction of the clarification pipe 41. As shown in FIG. 3, a vent pipe 41a and a pair of heating electrodes 41b are attached to the clarification pipe 41. Inside the clarification pipe 41, the molten glass G flows in a state in which the gas phase space 41c is formed above. That is, inside the clarification pipe 41, as shown in Fig. 4, there is a surface LS of the molten glass G which is in contact with the gas phase space. The internal space of the vent pipe 41a is in communication with the gas phase space 41c. Further, the clarification pipe 41 is electrically heated by passing an electric current between the pair of heating electrodes 41b. Thereby, the molten glass G which passed the inside of the clarification pipe 41 is heated and clarified. In the clarification process of the molten glass G, the bubbles containing the gas components such as CO 2 , N 2 , and SO 2 contained in the molten glass G absorb oxygen generated by the reduction reaction of the clarifying agent. The bubble which is increased by absorbing oxygen floats to the surface LS of the molten glass G, and is broken and disappears. The gas contained in the disappearing bubble is released into the gas phase space 41c in the clarification pipe 41, and is discharged to the outside air via the vent pipe 41a.

通氣管41a係安裝於澄清管41之外壁面,並向澄清管41之外側突出。於本實施形態中,如圖4所示,通氣管41a係安裝於澄清管41之外壁面之上端部,並朝向澄清管41之上方呈煙囪狀突出。通氣管41a係將作為澄清管41之內部空間之一部分之氣相空間41c、與作為澄清管41之外部空間之外部大氣連通。通氣管41a係與澄清管41同樣地由鉑或鉑合金成形。通氣管41a例如具有0.5mm~1.5mm之厚度,且具有20mm~100mm之內徑。 The vent pipe 41a is attached to the outer wall surface of the clarification pipe 41, and protrudes toward the outer side of the clarification pipe 41. In the present embodiment, as shown in FIG. 4, the vent pipe 41a is attached to the upper end portion of the outer wall surface of the clarification pipe 41, and protrudes toward the upper side of the clarification pipe 41 in a chimney shape. The vent pipe 41a communicates the gas phase space 41c which is a part of the internal space of the clarification pipe 41 with the outside atmosphere which is the outer space of the clarification pipe 41. The vent pipe 41a is formed of platinum or a platinum alloy in the same manner as the clarification pipe 41. The vent pipe 41a has, for example, a thickness of 0.5 mm to 1.5 mm and an inner diameter of 20 mm to 100 mm.

於通氣管41a,如圖4所示,設置有用以吸取通過通氣管41a之包含鉑族金屬之揮發物之氣相空間內之氣體之測量管44,且設置有對自測量管44吸取之氣體之氧濃度進行測量之氧濃度計45。測量管44例如與通氣管41a同樣地由鉑或鉑合金成形,並以自測量管44吸取之氣體進入氧濃度計45中之方式與氧濃度計45進行連接。關於測量管44之內徑與外徑,只要測量管44吸取可測量氣體之氧濃度之程度之氣體即可,因此測量管44之內徑及外徑小於通氣管41a之內徑及外徑,例如測量管44之內徑及外徑成為20mm以下。包含鉑族金屬之揮發物之氣體係經由通氣管41a向外部大氣排出,但於向外部大氣排出之過程中溫度降低而成為過飽和狀態。尤其存在如下情況,即於測量管44之入口附近揮發物容易析出而成為液體,該液體之析出物掉落,其結果成為固體之鉑異物而混入熔融玻璃中。其原因在於:由於測量管44之外徑較小,故而於液體之析出物與測量管44之外徑之表面之間所產生之表面張力較弱。圖5係用以對基於在測量管44之表面與揮發物凝結而 成為液體之析出物M之間所產生之表面張力之力進行說明之圖。若將基於在具有管外徑R1之管外表面之表面張力之力設為朝上之力F1,則力F1係藉由以下式(1)而求出。 In the vent pipe 41a, as shown in FIG. 4, a measuring tube 44 for sucking a gas in a gas phase space containing a volatile matter of a platinum group metal passing through the vent pipe 41a is provided, and a gas sucked from the measuring pipe 44 is provided. The oxygen concentration meter 45 for measuring the oxygen concentration. The measuring tube 44 is formed of platinum or a platinum alloy in the same manner as the vent tube 41a, and is connected to the oxygen concentration meter 45 so that the gas sucked from the measuring tube 44 enters the oxygen concentration meter 45. Regarding the inner diameter and the outer diameter of the measuring tube 44, the inner diameter and the outer diameter of the measuring tube 44 are smaller than the inner and outer diameters of the venting tube 41a as long as the measuring tube 44 draws a gas which can measure the oxygen concentration of the gas. For example, the inner diameter and the outer diameter of the measuring tube 44 are 20 mm or less. The gas system containing the volatile matter of the platinum group metal is discharged to the outside air through the vent pipe 41a, but the temperature is lowered during the discharge to the outside atmosphere to become a supersaturated state. In particular, the volatile matter is likely to be precipitated in the vicinity of the inlet of the measuring tube 44 to become a liquid, and the precipitate of the liquid falls, and as a result, a solid platinum foreign matter is mixed into the molten glass. The reason for this is that since the outer diameter of the measuring tube 44 is small, the surface tension generated between the liquid precipitate and the outer surface of the measuring tube 44 is weak. Figure 5 is for condensing based on the surface of the measuring tube 44 with volatiles. The force of the surface tension generated between the liquid precipitates M will be described. When the force based on the surface tension of the outer surface of the tube having the tube outer diameter R1 is set to the upward force F1, the force F1 is obtained by the following formula (1).

F1=2πr1×γ×cosθ 式(1) F1=2πr1×γ×cosθ (1)

此處,r1=測量管44之外徑之半徑、γ=表面張力、θ=接觸角。再者,表面張力、接觸角係視物質之黏度等而決定,此處設為固定之值。 Here, r1 = radius of the outer diameter of the measuring tube 44, γ = surface tension, and θ = contact angle. Further, the surface tension and the contact angle are determined depending on the viscosity of the substance, and are set to a fixed value here.

若將揮發物之析出物之質量設為M,則析出物停留於測量管44之條件為M×g(重力加速度)<F1。因此,為了防止析出物掉落,而必須使測量管44之外徑之半徑r1變大。另一方面,若使測量管44之外徑及內徑變大,則有揮發物容易於測量管44之外周部(外表面側)及測量管44之內周部(內表面側)析出而析出物掉落之虞。因此,即便測量管44之外徑之半徑為一定值以下,仍必須防止於測量管44析出之析出物掉落。於測量管44之熔融玻璃之外表面側之入口揮發物凝結而成為液體,藉由使於液體與測量管44之間所產生之張力大於由於液體之自身重量而朝向熔融玻璃之液面側產生之力,而可防止液體(析出物)掉落。 When the mass of the precipitate of the volatile matter is M, the condition that the precipitate stays in the measuring tube 44 is M × g (gravitational acceleration) < F1. Therefore, in order to prevent the precipitate from falling, it is necessary to make the radius r1 of the outer diameter of the measuring tube 44 large. On the other hand, when the outer diameter and the inner diameter of the measuring tube 44 are increased, volatile matter is likely to be deposited on the outer peripheral portion (outer surface side) of the measuring tube 44 and the inner peripheral portion (inner surface side) of the measuring tube 44. The precipitate is dropped. Therefore, even if the radius of the outer diameter of the measuring tube 44 is equal to or less than a certain value, it is necessary to prevent the precipitate deposited on the measuring tube 44 from falling. The inlet volatiles on the outer surface side of the molten glass of the measuring tube 44 are condensed to become a liquid, and the tension generated between the liquid and the measuring tube 44 is generated to be larger toward the liquid surface side of the molten glass due to the weight of the liquid. The force prevents the liquid (precipitate) from falling.

圖6係用以對基於在本實施形態之測量管44與揮發物之析出物M之間所產生之表面張力之力進行說明之圖。本實施形態之測量管44係於澄清管41之存在熔融玻璃G之表面LS之側(氣體吸取側)具備相對於管之長度方向傾斜之開口端。例如,該開口端係以相對於圖5所示之管之長度方向,開口端變傾斜之方式進行切割而製作。即,測量管44係氣體吸取側之沿著開口端之垂直截面徑(縱截面)變得大於與氧濃度計45連接側(氣體吸取側之上方側,且向澄清管41之外側突出之側)之垂直截面徑。此處,所謂縱截面,係將物體縱向切割時所獲得之切口之平面。如圖6所示,氣體吸取側之開口端側之測量管44之縱截面相 對於管之長度方向傾斜。藉由將作為測量管44之氣體吸取口(氣體吸取側之縱截面)之開口端設為相對於管之長度方向傾斜之形狀,而可於不改變測量管44之內徑及外徑R1之情況下使基於管外徑下之表面張力之力上升。於本實施形態之測量管44中,開口端之垂直切割徑成為外徑R2,與揮發物之析出物M接觸之開口端之垂直截面徑之半徑大於R1之一半,因此藉由上述式(1)而求出之基於表面張力之朝上之力F2大於力F1。因此,可抑制於測量管44之入口析出之揮發物之析出物M掉落。測量管44之入口與水平方向所成之角,換言之,相對於與管之長度方向正交之平面之傾斜角度較佳為15度~75度,更佳為30度~60度,更佳為45度。角可視揮發物之析出物M之黏度而任意變化,只要析出物M與測量管44之間所產生之張力大於由於析出物M之自身重量而朝向熔融玻璃之表面側產生之力,則上述角並無特別限制。 Fig. 6 is a view for explaining the force based on the surface tension generated between the measuring tube 44 of the present embodiment and the precipitate M of the volatile matter. The measuring tube 44 of the present embodiment is provided on the side (the gas suction side) of the surface LS of the molten glass G where the clarification tube 41 exists, and has an open end inclined with respect to the longitudinal direction of the tube. For example, the open end is formed by cutting the opening end so as to be inclined with respect to the longitudinal direction of the tube shown in FIG. 5. In other words, the vertical cross-sectional diameter (longitudinal section) of the measuring tube 44 along the open end of the gas suction side becomes larger than the side connected to the oxygen concentration meter 45 (the upper side of the gas suction side and the side protruding toward the outer side of the clarification pipe 41). ) The vertical cross section diameter. Here, the longitudinal section is the plane of the slit obtained when the object is longitudinally cut. As shown in Fig. 6, the longitudinal section of the measuring tube 44 on the open end side of the gas suction side is inclined with respect to the longitudinal direction of the tube. By making the open end of the gas suction port (the longitudinal section of the gas suction side) of the measuring tube 44 inclined with respect to the longitudinal direction of the tube, the inner diameter and the outer diameter R1 of the measuring tube 44 can be omitted. In this case, the force based on the surface tension under the outer diameter of the tube is increased. In the measuring tube 44 of the present embodiment, the vertical cutting diameter of the open end becomes the outer diameter R2, and the radius of the vertical cross-sectional diameter of the open end which is in contact with the precipitate M of the volatile matter is larger than one half of R1, and thus the above formula (1) The upward force F2 based on the surface tension is greater than the force F1. Therefore, it is possible to suppress the precipitate M of the volatile matter precipitated at the inlet of the measuring tube 44 from falling. The angle between the entrance of the measuring tube 44 and the horizontal direction, in other words, the inclination angle with respect to the plane orthogonal to the longitudinal direction of the tube It is preferably 15 to 75 degrees, more preferably 30 to 60 degrees, still more preferably 45 degrees. angle The viscosity of the precipitate M of the volatile matter may be arbitrarily changed, as long as the tension generated between the precipitate M and the measuring tube 44 is greater than the force generated toward the surface side of the molten glass due to the weight of the precipitate M, the angle There are no special restrictions.

氧濃度計45係可測量氧濃度之任意市售之機器。氧濃度計45例如使用氧化鋯式、磁氣式、或者電極式濃度計。氧濃度計45係對自測量管44吸取之氣體之氧濃度進行測定。對氧濃度進行測量時,氧濃度計45係控制氮氣(N2)供給器(未圖示)而向測量管44內供給N2。若包含鉑族金屬之揮發物之氣體流入測量管44內,尤其是設置有氧濃度計45之附近,則容易產生測量誤差。又,若氣體流入測量管44內,則有於測量管44之入口附近產生並堆積析出物,從而使測量管44被堵塞之虞。因此,於對氧濃度進行測定之待機狀態下,使N2充滿測量管44內,而抑制包含鉑族金屬之揮發物之氣體流入測量管44內。藉此,提高氧濃度之測量時之氧濃度之測量精度。又,並無由於析出物而堵塞測量管44之情況,而可穩定地對氧濃度進行測量。並且,氧濃度計45係吸取測量管44內之氣體而對該氣體之氧濃度進行測定。於本實施形態中,亦可使用惰性氣體供給器供給氮氣以外之惰性氣體以代替使用 氮氣供給器供給氮氣。所謂該情形之惰性氣體,係不與鉑之揮發物或熔融玻璃反應之氣體,例如包含氦、氖、氬等第18屬元素之氣體。 The oxygen concentration meter 45 is any commercially available machine that can measure the oxygen concentration. The oxygen concentration meter 45 is, for example, a zirconia type, a magnetic gas type, or an electrode type density meter. The oxygen concentration meter 45 measures the oxygen concentration of the gas taken up from the measuring tube 44. When the oxygen concentration is measured, the oxygen concentration meter 45 controls a nitrogen gas (N 2 ) supplier (not shown) to supply N 2 into the measurement tube 44. If a gas containing a volatile matter of a platinum group metal flows into the measuring tube 44, particularly in the vicinity of the oxygen concentration meter 45, measurement errors are likely to occur. Further, when the gas flows into the measuring tube 44, precipitates are generated and accumulated in the vicinity of the inlet of the measuring tube 44, and the measuring tube 44 is clogged. Therefore, in the standby state in which the oxygen concentration is measured, N 2 is filled in the measuring tube 44, and the gas containing the volatile matter of the platinum group metal is prevented from flowing into the measuring tube 44. Thereby, the measurement accuracy of the oxygen concentration at the time of measuring the oxygen concentration is improved. Further, there is no case where the measuring tube 44 is clogged by the precipitate, and the oxygen concentration can be measured stably. Further, the oxygen concentration meter 45 sucks the gas in the measuring tube 44 to measure the oxygen concentration of the gas. In the present embodiment, an inert gas other than nitrogen may be supplied using an inert gas supply instead of supplying nitrogen gas using a nitrogen gas supplier. The inert gas in this case is a gas which does not react with a volatile matter of platinum or a molten glass, for example, a gas containing an element of Group 18 such as ruthenium, rhodium or argon.

此處,氮氣供給器連接於測量管44而向測量管44供給惰性氣體,具體供給氮氣。包含鉑族金屬之揮發物之氣體經由通氣管41a而向外部大氣排出,於向外部大氣排出之過程中溫度降低而成為過飽和狀態。尤其是,自測量管44吸取之包含鉑族金屬之揮發物之氣體存在如下情況,即隨著自測量管44之吸取口向氧濃度計45流動,溫度降低而成為過飽和狀態,於測量管44之管內析出揮發物,而堵塞測量管44。若測量管44因揮發物(析出物)而堵塞,則無法穩定地測量氣體之氧濃度。又,存在析出物會自測量管44掉落而使熔融玻璃中混入鉑異物之情況。因此,氮氣供給器係向測量管44供給氮氣,使管內部充滿氮氣,而抑制包含鉑族金屬之揮發物之氣體流入測量管44內,藉此亦可防止揮發物之析出物堵塞於測量管44。 Here, the nitrogen gas supplier is connected to the measuring tube 44 to supply an inert gas to the measuring tube 44, and specifically supplies nitrogen gas. The gas containing the volatile matter of the platinum group metal is discharged to the outside air through the vent pipe 41a, and the temperature is lowered to be supersaturated during the discharge to the outside air. In particular, the gas containing the volatiles of the platinum group metal sucked from the measuring tube 44 may be such that as the suction port of the measuring tube 44 flows toward the oxygen concentration meter 45, the temperature is lowered to become a supersaturated state, and the measuring tube 44 is used. The volatile matter is precipitated in the tube, and the measuring tube 44 is blocked. If the measuring tube 44 is clogged by volatile matter (precipitates), the oxygen concentration of the gas cannot be stably measured. Further, there is a case where precipitates are dropped from the measuring tube 44 and platinum foreign matter is mixed into the molten glass. Therefore, the nitrogen gas purifier supplies nitrogen gas to the measuring tube 44 to fill the inside of the tube with nitrogen gas, and suppresses the gas containing the volatile matter of the platinum group metal from flowing into the measuring tube 44, thereby preventing the precipitate of the volatile matter from being clogged in the measuring tube. 44.

於本實施形態之玻璃基板之製造方法中,將玻璃原料進行加熱而產生之熔融玻璃G係於通過澄清管41之內部時進行加熱。於澄清管41之內部,藉由添加於熔融玻璃G中之作為澄清劑之SnO2之氧化還原反應,而將熔融玻璃G中所含之包含CO2或SO2之泡去除。具體而言,首先,提高熔融玻璃G之溫度,將澄清劑還原,藉此使熔融玻璃G中產生氧氣之泡。熔融玻璃G中所含之包含CO2、N2、SO2等氣體成分之泡吸收由於澄清劑之還原反應而產生之氧氣。吸收氧氣而增大之泡浮出至熔融玻璃G之表面LS,發生破裂而消失。消失之泡所包含之氣體向氣相空間41c釋出,並經由通氣管41a而向外部大氣排出。氧濃度計45係藉由對向外部大氣排出之氣體(gas)之氧濃度進行測量,而預測吸收氧氣而成長之泡之量,從而預測鉑異物之析出。所測量之氣體中之氧濃度較高之情形意指泡容易吸收氧氣而成長,因此泡所包含之揮發之鉑族金屬之揮發物之量較多。因此,鉑之揮發物容易析出,而揮發 物之析出物,進而熔融玻璃中所包含之鉑異物亦較多。另一方面,所測量之氣體中之氧濃度較低之情形意指泡難以吸收氧氣而成長,因此泡所包含之揮發之鉑族金屬之揮發物之量較少。因此,鉑之揮發物難以析出,而揮發物之析出物,進而熔融玻璃中所包含之鉑異物亦較少。因此,於氣體中之氧濃度成為特定值以上之情形時,控制部(未圖示)藉由增加向澄清管41釋出之惰性氣體之供給量,例如氮氣之供給量,使氣體中之氧濃度相對降低,而抑制鉑異物析出。另一方面,於氣體中之氧濃度為特定值以下之情形時,控制部(未圖示)藉由減少向澄清管41釋出之惰性氣體之供給量,例如氮氣之供給量,促進添加於熔融玻璃G中之作為澄清劑之SnO2之氧化還原反應,而將熔融玻璃G中所含之包含CO2或SO2之泡去除。 In the method for producing a glass substrate of the present embodiment, the molten glass G generated by heating the glass raw material is heated while passing through the inside of the clarification pipe 41. Inside the clarification pipe 41, the bubble containing CO 2 or SO 2 contained in the molten glass G is removed by the redox reaction of SnO 2 as a clarifying agent added to the molten glass G. Specifically, first, the temperature of the molten glass G is raised, and the clarifying agent is reduced, whereby bubbles of oxygen are generated in the molten glass G. The bubbles containing gas components such as CO 2 , N 2 , and SO 2 contained in the molten glass G absorb oxygen generated by the reduction reaction of the clarifying agent. The bubble which is increased by absorbing oxygen floats to the surface LS of the molten glass G, and is broken and disappears. The gas contained in the disappearing bubble is released into the gas phase space 41c, and is discharged to the outside air via the vent pipe 41a. The oxygen concentration meter 45 predicts the precipitation of platinum foreign matter by measuring the oxygen concentration of the gas (gas) discharged to the outside air and predicting the amount of bubbles that grow by absorbing oxygen. The fact that the oxygen concentration in the gas measured is relatively high means that the bubble grows easily by absorbing oxygen, so that the amount of volatile matter of the platinum group metal volatilized by the bubble is large. Therefore, the volatile matter of platinum is likely to be precipitated, and the precipitate of the volatile matter, and further the platinum foreign matter contained in the molten glass, is also more. On the other hand, the fact that the oxygen concentration in the measured gas is low means that the bubble grows hard to absorb oxygen, so that the amount of volatile matter of the volatilized platinum group metal contained in the bubble is small. Therefore, the volatile matter of platinum is hard to be precipitated, and the precipitate of the volatile matter and the platinum foreign matter contained in the molten glass are also less. Therefore, when the oxygen concentration in the gas is equal to or higher than a specific value, the control unit (not shown) increases the oxygen supply in the gas by increasing the supply amount of the inert gas released to the clarification pipe 41, for example, the supply amount of nitrogen gas. The concentration is relatively lowered, and platinum foreign matter is inhibited from being precipitated. On the other hand, when the oxygen concentration in the gas is equal to or lower than a specific value, the control unit (not shown) promotes the addition of the supply amount of the inert gas released to the clarification pipe 41, for example, the supply amount of nitrogen gas. The redox reaction of SnO 2 as a fining agent in the molten glass G removes bubbles containing CO 2 or SO 2 contained in the molten glass G.

加熱電極41b係分別安裝於澄清管41之兩端部之凸緣形狀之電極板。加熱電極41b係與電源(未圖示)連接。藉由向加熱電極41b供給電力,向一對加熱電極41b之間之澄清管41通入電流,而對澄清管41進行通電加熱。藉此,澄清管41例如被加熱至1700℃,流過澄清管41之內部之熔融玻璃G被加熱至使熔融玻璃G所包含之作為澄清劑之SnO2發生還原反應之溫度,例如1600℃~1650℃。藉由控制流過澄清管41之電流,而可控制流過澄清管41之內部之熔融玻璃之溫度。再者,安裝於澄清管41之加熱電極41b之數量及位置亦可視澄清管41之材質、內徑及長度、或者視通氣管41a之位置等而適當決定。 The heating electrode 41b is attached to the electrode plates of the flange shape at both ends of the clarification pipe 41, respectively. The heating electrode 41b is connected to a power source (not shown). By supplying electric power to the heating electrode 41b, an electric current is supplied to the clarification pipe 41 between the pair of heating electrodes 41b, and the clarification pipe 41 is electrically heated. Thereby, the clarification pipe 41 is heated to, for example, 1700 ° C, and the molten glass G flowing through the inside of the clarification pipe 41 is heated to a temperature at which the SnO 2 as a clarifying agent contained in the molten glass G is reduced, for example, 1600 ° C. 1650 ° C. The temperature of the molten glass flowing through the inside of the clarification pipe 41 can be controlled by controlling the current flowing through the clarification pipe 41. Further, the number and position of the heating electrodes 41b attached to the clarification pipe 41 can be appropriately determined depending on the material, the inner diameter and the length of the clarification pipe 41, or the position of the vent pipe 41a.

又,雖然未示於圖3及圖4,但於澄清管41之外壁面設置有包含高鋁水泥等之耐火物保護層。於耐火物保護層之外壁面進而設置有耐火物磚。耐火物磚係載置於基台(未圖示)上。即,澄清管41係由耐火物保護層及耐火物磚自下方支持。 Further, although not shown in Figs. 3 and 4, a refractory protective layer containing high alumina cement or the like is provided on the outer wall surface of the clarification pipe 41. A refractory brick is further disposed on the outer wall of the refractory protective layer. The refractory bricks are placed on a base (not shown). That is, the clarification pipe 41 is supported by the refractory protective layer and the refractory brick from below.

又,為了防止鉑之揮發物之析出物掉落熔融玻璃中,亦可於通氣管41a及測量管44設置支承部。關於支承部之構成,包含日本專利 特開2014-47124號公報所記載之內容,並且參考上述內容。 Further, in order to prevent the precipitate of the volatile matter of platinum from falling into the molten glass, a support portion may be provided in the vent pipe 41a and the measuring pipe 44. Regarding the constitution of the support portion, including Japanese patents The contents described in Japanese Laid-Open Patent Publication No. 2014-47124 are incorporated herein by reference.

如以上說明般,於本實施形態之測量管中,藉由使於測量管之入口氣體凝結而成之液體之析出物與測量管之間產生之張力大於由於液體之自身重量而朝向熔融玻璃之液面側產生之力,而可防止析出物掉落。又,因測量管之內徑、外徑小於通氣管之內徑、外徑,故而揮發物難以於測量管之外周部(外表面側)及測量管之內周部(內表面側)析出,而可預防析出物之掉落。又,可抑制於測量管之入口附近產生並堆積析出物,無測量管被析出物堵塞之情況,從而可穩定地測量氧濃度。 As described above, in the measuring tube of the present embodiment, the tension generated between the liquid precipitate formed by the condensation of the inlet gas of the measuring tube and the measuring tube is larger than that due to the weight of the liquid toward the molten glass. The force generated on the liquid level side prevents the precipitate from falling. Further, since the inner diameter and the outer diameter of the measuring tube are smaller than the inner diameter and the outer diameter of the vent pipe, it is difficult for the volatile matter to be deposited on the outer peripheral portion (outer surface side) of the measuring tube and the inner peripheral portion (inner surface side) of the measuring tube. It can prevent the fall of precipitates. Further, it is possible to suppress generation and deposition of precipitates in the vicinity of the inlet of the measuring tube, and it is possible to stably measure the oxygen concentration without the measuring tube being clogged with the precipitate.

以上已針對本發明之玻璃基板之製造方法、玻璃基板之製造裝置詳細地進行了說明,但本發明並不限定於上述實施形態,當然亦可於不偏離本發明之主旨之範圍內進行各種改良或變更。 The glass substrate manufacturing method and the glass substrate manufacturing apparatus of the present invention have been described in detail above. However, the present invention is not limited to the above-described embodiments, and various modifications may be made without departing from the gist of the invention. Or change.

41‧‧‧澄清管 41‧‧‧clarification tube

41a‧‧‧通氣管 41a‧‧‧ snorkel

41c‧‧‧氣相空間 41c‧‧‧ gas phase space

44‧‧‧測量管 44‧‧‧Measurement tube

45‧‧‧氧濃度計 45‧‧‧Oxygen concentration meter

G‧‧‧熔融玻璃 G‧‧‧ molten glass

LS‧‧‧熔融玻璃之表面 LS‧‧‧ Surface of molten glass

Claims (8)

一種玻璃基板之製造方法,其特徵在於包括:熔融步驟,其將玻璃原料進行加熱而產生熔融玻璃;澄清步驟,其將上述熔融玻璃進行澄清;及成形步驟,其由所澄清之上述熔融玻璃成形玻璃基板;並且於上述澄清步驟中,上述熔融玻璃係以形成有氣相空間即位於上述熔融玻璃之表面上方之空間之方式於鉑製或鉑合金製之澄清管內部流動,上述澄清管具有自上述澄清管之外壁面向外側突出,使存在於上述氣相空間之包含鉑之氣體通過之通氣管,於上述通氣管設置有用以吸取上述氣體並進行測量之測量管,並且具有與上述測量管連接而對上述氣體之氧濃度進行測定之氧濃度計,上述測量管之吸取上述氣體側之開口端之縱截面相對於上述測量管之長度方向傾斜。 A method for producing a glass substrate, comprising: a melting step of heating a glass raw material to produce molten glass; a clarifying step of clarifying the molten glass; and a forming step of forming the clarified molten glass a glass substrate; and in the clarification step, the molten glass flows inside a clarification pipe made of platinum or a platinum alloy so as to form a gas phase space, that is, a space above the surface of the molten glass, the clarification pipe having The outer wall of the clarification pipe protrudes outward, and a vent pipe through which the platinum-containing gas is passed in the gas phase space is provided, and the vent pipe is provided with a measuring tube for taking in the gas and measuring the same, and has a connection with the measuring tube. The oxygen concentration meter for measuring the oxygen concentration of the gas is inclined such that the longitudinal section of the open end of the measuring tube on the gas side is inclined with respect to the longitudinal direction of the measuring tube. 如請求項1之玻璃基板之製造方法,其中上述氧濃度計係於向上述測量管流入惰性氣體後自上述測量管吸取上述氣體並測定氧濃度。 The method for producing a glass substrate according to claim 1, wherein the oxygen concentration meter draws the gas from the measuring tube after flowing an inert gas into the measuring tube, and measures an oxygen concentration. 如請求項1或2之玻璃基板之製造方法,其中於上述測量管之上述熔融玻璃之表面側上述氣體凝結而成為液體,上述液體與上述測量管之間產生之張力大於由於上述液體之自身重量而朝向上述熔融玻璃之液面側產生之力。 The method for producing a glass substrate according to claim 1 or 2, wherein the gas on the surface side of the molten glass of the measuring tube is condensed to become a liquid, and a tension generated between the liquid and the measuring tube is greater than a weight of the liquid The force is generated toward the liquid surface side of the molten glass. 如請求項1至3中任一項之玻璃基板之製造方法,其中根據上述氧濃度計之測量結果而調整供給至上述氣相空間之惰性氣體之 供給量。 The method for producing a glass substrate according to any one of claims 1 to 3, wherein the inert gas supplied to the gas phase space is adjusted according to the measurement result of the oxygen concentration meter Supply amount. 如請求項1至4中任一項之玻璃基板之製造方法,其中上述開口端之上述縱截面之相對於與管之長度方向正交之平面之傾斜角度為15度~75度。 The method for producing a glass substrate according to any one of claims 1 to 4, wherein an inclination angle of said longitudinal section of said open end with respect to a plane orthogonal to a longitudinal direction of said tube It is 15 degrees to 75 degrees. 一種玻璃基板之製造裝置,其特徵在於包括:熔融槽,其將玻璃原料進行加熱而產生熔融玻璃;澄清管,其將上述熔融槽中所產生之上述熔融玻璃進行澄清;及成形裝置,其由上述澄清管中所澄清之上述熔融玻璃成形玻璃基板;並且上述澄清管係使上述熔融玻璃以形成有氣相空間即位於上述熔融玻璃之表面上方之空間之方式於其內部流動之鉑製或鉑合金製之管,上述澄清管具有自上述澄清管之外壁面向外側突出,使存在於上述氣相空間之包含鉑之氣體通過之通氣管,於上述通氣管設置有用以吸取上述氣體並進行測量之測量管,並且具有與上述測量管連接而對上述氣體之氧濃度進行測定之氧濃度計,上述測量管之吸取上述氣體側之開口端之縱截面相對於上述測量管之長度方向傾斜。 A manufacturing apparatus for a glass substrate, comprising: a melting tank for heating a glass raw material to produce molten glass; a clarification tube for clarifying the molten glass generated in the melting tank; and a forming device comprising The molten glass forming glass substrate clarified in the clarification pipe; and the clarification pipe is made of platinum or platinum in which the molten glass flows in a space in which a gas phase space, that is, a space above the surface of the molten glass, is formed. In the alloy tube, the clarification tube has a vent pipe that protrudes outward from the outer wall of the clarification pipe to allow a gas containing platinum to pass through the gas phase space, and the vent pipe is provided to absorb the gas and measure the gas. The measuring tube has an oxygen concentration meter that is connected to the measuring tube and measures the oxygen concentration of the gas, and a longitudinal section of the measuring tube that sucks the open end of the gas side is inclined with respect to a longitudinal direction of the measuring tube. 如請求項6之玻璃基板之製造裝置,其進而包括惰性氣體供給器,該惰性氣體供給器係以於上述氧濃度計之測量前之待機中,使惰性氣體流入上述測量管之方式構成。 The apparatus for manufacturing a glass substrate according to claim 6, further comprising an inert gas supplier configured to allow an inert gas to flow into the measuring tube during standby of the oxygen concentration meter. 如請求項6或7之玻璃基板之製造裝置,其中上述開口端之上述縱截面之相對於與上述測量管之長度方向正交之平面之傾斜角度為15度~75度。 The apparatus for manufacturing a glass substrate according to claim 6 or 7, wherein an inclination angle of said longitudinal section of said open end with respect to a plane orthogonal to a longitudinal direction of said measuring tube It is 15 degrees to 75 degrees.
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