KR101730743B1 - Method and apparatus for making glass sheet - Google Patents
Method and apparatus for making glass sheet Download PDFInfo
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- KR101730743B1 KR101730743B1 KR1020157001898A KR20157001898A KR101730743B1 KR 101730743 B1 KR101730743 B1 KR 101730743B1 KR 1020157001898 A KR1020157001898 A KR 1020157001898A KR 20157001898 A KR20157001898 A KR 20157001898A KR 101730743 B1 KR101730743 B1 KR 101730743B1
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- molten glass
- glass
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- amount
- vapor phase
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/225—Refining
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/225—Refining
- C03B5/2252—Refining under reduced pressure, e.g. with vacuum refiners
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/24—Automatically regulating the melting process
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B5/00—Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
- C03B5/16—Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
- C03B5/167—Means for preventing damage to equipment, e.g. by molten glass, hot gases, batches
- C03B5/1672—Use of materials therefor
- C03B5/1675—Platinum group metals
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Abstract
The present invention includes a step of treating a molten glass containing a refining agent which releases oxygen by a reduction reaction using a treatment apparatus in which at least a part of the inner wall is made of a material containing a platinum group metal. Further, in the step of processing the molten glass, the amount of oxygen released from the molten glass is adjusted in the vapor phase space formed by the inner wall of the processing apparatus and the surface of the molten glass so that oxygen in the vapor phase space Control the concentration. In addition, in the interior of the processing apparatus, the maximum position of the bubble discharge amount at which the amount of bubbles discharged into the vapor phase from the surface of the molten glass becomes maximum and the maximum temperature position of the temperature distribution in the flow direction of the molten glass in the molten glass, The maximum position of the bubble discharge amount is adjusted so as to be spaced apart in the flow direction of the bubble.
Description
The present invention relates to a glass substrate manufacturing method and a glass substrate manufacturing apparatus.
Generally, the production of a glass substrate includes a step of forming a molten glass from a glass raw material, and then molding the molten glass into a glass substrate after a refining step, a stirring step, or a homogenizing step.
In any of the processing apparatuses performing the above processes, it is necessary to use a material suitable for the member in contact with the molten glass in accordance with the temperature of the molten glass in contact with the member, the required quality of the glass substrate, and the like. That is, in order to mass-produce a glass substrate having a high quality from a high-temperature molten glass, it is desirable to consider that foreign matter or the like which is a defective factor of the glass substrate is not mixed into the molten glass from any glass processing apparatus that manufactures the glass substrate. For example, since the molten glass between the generation of the molten glass and the supply of the molten glass to the forming step is in a very high-temperature state, the processing apparatus for performing the respective processes such as melting, refining, A member containing a metal (e.g., platinum) is used (see, for example, Patent Document 1).
The above-mentioned process includes a refining process for removing minute bubbles contained in the molten glass. In a glass substrate used for a panel display such as a liquid crystal display or a plasma display or a flat panel display (FPD), defects due to bubbles remaining in the molten glass must be eliminated.
For this reason, a cleaning process is performed in the production of a panel display or a glass substrate for FPD. The refining is performed by passing molten glass containing a refining agent through the refining tube main body while heating the refining tube main body, and removing bubbles in the molten glass by an oxidation-reduction reaction of the refining agent.
More specifically, a cleaning agent that releases oxygen by a reduction reaction is used, and the temperature of the molten glass that has been roughly dissolved is further increased in the cleaning tube to release oxygen by reduction of the cleaning agent, And then the temperature is lowered so that the remaining oxygen that has not been completely defoamed is used for oxidation of the reduced refining agent to be absorbed in the molten glass. Also, a cleaning pipe for performing a cleaning process at a high temperature is also a member containing a platinum group metal (for example, platinum) having high heat resistance.
The cleaning process is a process in which the temperature of the molten glass is highest during the period from the dissolving process to the forming process, and the cleaning tube for performing the cleaning process is heated to an extremely high temperature in order to heat the molten glass. Then, the platinum group metal used in the purifying tube is oxidized by oxygen generated by the reduction of the refining agent in the molten glass, and volatilized as an oxide. On the other hand, the oxides of the platinum group metals are reduced at the locally lowered temperature of the purifying tube, and the reduced platinum group metals coalesce and adhere to the inner wall surface of the purifying tube. If a part of the platinum group metal attached to the inner wall surface is mixed into the molten glass as a foreign substance, the quality of the glass substrate may deteriorate. Particularly, the cleaning process is a process in which the temperature of the molten glass is maximized during the period from the dissolving process to the forming process, and therefore, it is heated to an extremely high temperature in the cleaning pipe which mainly performs the cleaning process. As a result, the volatilization of the platinum group metal in the purifying tube is active, and it is particularly desired to reduce the volatilization and agglomeration of the platinum group metal.
SUMMARY OF THE INVENTION An object of the present invention is to reduce the volatilization of the platinum group metal used in the glass processing apparatus in the step of processing the molten glass before molding the glass substrate and thereby to prevent the incorporation of foreign matter into the molten glass A method of manufacturing a substrate, and a glass substrate manufacturing apparatus.
The glass substrate manufacturing method and the glass substrate manufacturing apparatus of the present invention include the following modes.
(Form 1)
Comprising the step of treating a molten glass containing a refining agent which releases oxygen by a reduction reaction using a treatment apparatus wherein at least a part of the inner wall is made of a material containing a platinum group metal,
In the step of processing the molten glass,
The oxygen concentration in the vapor phase space is controlled so as to suppress the volatilization of the platinum group metal by adjusting the amount of oxygen released from the molten glass in the vapor phase space formed by the inner wall of the processing apparatus and the surface of the molten glass Wherein the glass substrate is a glass substrate.
(Form 2)
A method of manufacturing a glass substrate for processing molten glass using a processing apparatus for processing molten glass,
When treating a molten glass containing a refining agent that releases oxygen by a reduction reaction,
Wherein a molten glass is supplied to the upper part of the surface of the molten glass so as to form a vapor phase space in a processing apparatus in which at least a part of the inner wall is made of a material containing a platinum group metal,
Wherein the oxygen concentration in the vapor phase space is controlled so as to suppress the volatilization of the platinum group metal by adjusting the amount of oxygen released from the molten glass.
(Form 3)
Wherein the glass substrate contains 0.01 mol% to 0.3 mol% of tin oxide,
And the amount of oxygen released from the molten glass is adjusted according to the content of the tin oxide.
(Mode 4)
The method of manufacturing a glass substrate according to any one of 1 to 3, wherein the oxygen concentration is controlled by adjusting an amount of oxygen discharged from the vapor phase space to the outside of the processing apparatus.
(Mode 5)
The method of manufacturing a glass substrate according to any one of
(Form 6)
The molten glass is allowed to flow in the direction along the surface of the molten glass in contact with the vapor phase space in the processing apparatus,
The amount of the oxygen released varies according to the position of the molten glass in the flow direction,
And adjusting the distribution of the oxygen concentration in the flow direction of the molten glass in the vapor phase space so as to suppress the volatilization of the platinum group metal by adjusting the distribution of the oxygen emission amount at the position in the flow direction of the molten glass, A method for manufacturing a glass substrate according to any one of the first to fifth aspects.
(Form 7)
The temperature of the processing apparatus changes in accordance with the position in the flow direction of the molten glass,
The distribution of the amount of oxygen emission is predicted using a computer simulation,
Wherein the processing conditions are determined using the computer simulation so that the position at which the amount of oxygen emission in the flow direction of the molten glass becomes maximum is spaced apart from a position at which the temperature of the processing apparatus becomes the highest. / RTI >
(Form 8)
The molten glass is allowed to flow in the direction along the surface of the molten glass in contact with the vapor phase space in the processing apparatus,
The temperature of the inner wall in contact with the vapor phase space of the processing apparatus has a temperature distribution along the flow direction of the molten glass, and in the processing of the molten glass, the discharge amount of the bubbles discharged from the surface of the molten glass to the vapor phase becomes the maximum Wherein the bubble discharge maximum position is adjusted so that the maximum bubble discharge maximum position in the flow direction of the molten glass and the maximum temperature position of the temperature distribution in the flow direction of the molten glass are spaced apart in the flow direction of the molten glass A method for manufacturing a glass substrate according to any one of
(Mode 9)
A method of manufacturing a glass substrate for processing molten glass using a processing apparatus for processing molten glass,
And a step of melting the raw material of the glass to produce a molten glass,
And a refining agent which releases oxygen by a reduction reaction,
In the step of processing the molten glass,
Wherein a molten glass is supplied to the upper portion of the surface of the molten glass so as to form a vapor phase space inside the processing apparatus wherein at least a part of the inner wall is made of a material containing a platinum group metal, And flows in a direction along a surface in contact with the vapor space,
The temperature of the inner wall of the processing apparatus in contact with the vapor phase space has a temperature distribution along the flow direction of the molten glass,
In the processing direction of the molten glass, a maximum position of the bubble discharge amount in the flow direction of the molten glass in which the discharge amount of the bubbles released into the vapor phase space from the surface of the molten glass in contact with the vapor phase is maximized, Is adjusted so that the maximum temperature position of the temperature distribution of the molten glass is spaced apart in the flow direction of the molten glass.
(Mode 10)
Wherein the processing apparatus includes at least a cleaning tube for defoaming at least the molten glass, wherein at least a part of the inner wall is made of a material containing a platinum group metal,
The method of producing a glass substrate according to form 8 or 9, wherein the step of treating the molten glass is a fining step including a defoaming step of defoaming the molten glass in the purifying tube.
(Mode 11)
The bubble emission maximum position is predicted using a computer simulation,
And the processing conditions are determined using the computer simulation so that the maximum bubble emission amount position is spaced apart from the maximum temperature position in the flow direction of the molten glass.
(Form 12)
The method of manufacturing a glass substrate according to any one of modes 8 to 11, wherein adjustment of the maximum bubble emission amount position is performed by adjusting at least one of a temperature distribution of the molten glass and a flow rate of the molten glass.
(Form 13)
The method of manufacturing a glass substrate according to any one of Forms 8 to 12, wherein the maximum bubble emission amount position is located on the downstream side of the flow of the molten glass with respect to the maximum temperature position.
(Form 14)
Wherein the processing apparatus includes at least a cleaning tube for defoaming at least the molten glass, wherein at least a part of the inner wall is made of a material containing a platinum group metal,
Wherein the purifying tube is provided with an exhaust pipe communicating with the atmosphere in the vapor phase space and the outside of the processing apparatus,
The method for manufacturing a glass substrate according to any one of Forms 8 to 13, wherein an arrangement position of the exhaust pipe in the flow direction of the molten glass is between the maximum bubble emission amount position and the maximum temperature position.
(Form 15)
Wherein the processing apparatus includes at least a cleaning tube for defoaming at least the molten glass, wherein at least a part of the inner wall is made of a material containing a platinum group metal,
Wherein the purifying pipe is provided with an exhaust pipe that communicates with the atmosphere outside the vapor-phase space and the purifying pipe,
The bubble discharge maximum position and the position of the exhaust pipe in the flow direction of the molten glass are determined in accordance with Forms 8 to 14 To the glass substrate.
(Form 16)
Wherein a flange member extending to the outside of the processing apparatus is provided on an outer periphery of the processing apparatus and a position of the flange member in the flow direction of the molten glass is set to a region between the maximum position of the bubble emission amount and the position of the exhaust pipe Is in a region other than the above-described region.
(Mode 17)
Wherein the maximum temperature position of the temperature distribution, the position of the exhaust pipe, and the maximum bubble emission amount position are determined from the upstream side in the flow direction of the molten glass to the maximum temperature position, the placement position of the exhaust pipe, Wherein the glass substrate is placed in the following order.
(Form 18)
The processing apparatus is provided with an exhaust pipe communicating with the atmosphere outside the vapor phase space and the processing apparatus,
The method for producing a glass substrate according to any one of Forms 8 to 13, wherein the maximum bubble emission amount position and the position of the exhaust pipe in the flow direction of the molten glass are the same in the flow direction of the molten glass.
(Form 19)
An apparatus for producing a glass substrate for processing molten glass using a processing apparatus for processing molten glass,
Wherein at least a part of the inner wall is made of a material containing a platinum group metal and a molten glass containing a refining agent for releasing oxygen by reduction reaction is supplied to the molten glass and a vapor phase space is formed on the surface of the molten glass [0001]
And a control device configured to adjust the amount of oxygen released from the molten glass and adjust the amount of oxygen discharged from the vapor phase space so that the oxygen concentration in the gas phase becomes a predetermined range, Substrate manufacturing apparatus.
(Form 20)
A glass substrate manufacturing apparatus for processing molten glass using a processing apparatus for processing molten glass,
A melting tank for melting the glass raw material to produce a molten glass;
Wherein at least a part of the inner wall is made of a material containing a platinum group metal and a molten glass containing a refining agent for releasing oxygen by a reduction reaction is supplied to the molten glass, And the temperature of the inner wall in contact with the vapor space has a temperature distribution along the flow direction of the molten glass, wherein the molten glass has a temperature distribution along the surface of the molten glass,
The maximum position of the bubble discharge amount in the flow direction of the molten glass in which the amount of bubbles discharged from the surface of the molten glass into the vapor phase is maximized in the processing of the molten glass and the temperature distribution in the flow direction of the molten glass Wherein the maximum position of the bubble discharge amount is adjusted so that the maximum temperature position of the molten glass is spaced apart in the flow direction of the molten glass.
(Form 21)
The apparatus for manufacturing a glass substrate according to
(Form 22)
Wherein the maximum temperature of the molten glass flowing in the inside of the processing apparatus is 1630 캜 to 1750 캜, or the glass substrate producing apparatus according to any one of the nineteenth to twenty-ninth aspects.
(Form 23)
The glass substrate manufacturing method according to any one of the
(Form 24)
The vapor phase pressure of the platinum group metal in the gas phase is 0.1 Pa to 15 Pa. The method for producing a glass substrate according to any one of
(Form 25)
The aggregates formed by the agglomeration of the oxides produced by the volatilization of the platinum group metals (hereinafter referred to as agglomerates of the platinum group metals) may be any one of
Further, for example, the maximum length of the agglomerate of the platinum group metal is 50 탆 to 300 탆, and the minimum length is 0.5 탆 to 2 탆. Here, the maximum length of the aggregate of the platinum group metal refers to the length of the longest side of the circumscribed rectangle circumscribing the image of the foreign substance obtained by photographing the aggregate of the platinum group metal, and the minimum length is the length of the shortest side of the circumscribed rectangle .
Alternatively, aggregates produced by agglomeration of volatiles of the platinum group metal may have an aspect ratio of 100 or more with respect to the minimum length of the maximum length, and the maximum length of agglomerates of the platinum group metal is 100 탆 or more, preferably 100 탆 to 300 탆 Can be determined.
(Form 26)
The glass substrate manufacturing method according to any one of the first to twenty-first aspects, wherein the glass substrate is a glass substrate for display, or the glass substrate producing apparatus according to any one of the nineteenth to twenty-fifth aspects.
Further, the glass substrate is suitable for a glass substrate for an oxide semiconductor display or a glass substrate for an LTPS display.
According to the glass substrate manufacturing method and the glass substrate manufacturing apparatus of the above-described forms, it is possible to suppress the incorporation of foreign matter into the molten glass by suppressing the volatilization of the platinum group metal in the processing step of the molten glass, for example, have.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a flow chart showing a manufacturing method of a glass substrate. Fig.
2 is a schematic diagram showing a configuration of a glass substrate manufacturing apparatus.
Fig. 3 is a schematic view of the cleaning tube of the first embodiment used in the manufacturing apparatus of Fig. 2;
Fig. 4 is a vertical cross-sectional view of the clarifying tube in the longitudinal direction of the first embodiment. Fig.
5 is a diagram showing the relationship between the position in the longitudinal direction of the purifying pipe of the first embodiment, the temperature at the upper end of the
6 is an external view of a cleaning tube according to the second embodiment.
Fig. 7 is a view showing the cross section of the finishing tube according to the second embodiment and the temperature distribution of the finishing tube. Fig.
Fig. 8 is a diagram showing the results of Experimental Example 1. Fig.
An embodiment of a glass substrate manufacturing method and a glass processing apparatus according to the present invention will be described with reference to the drawings. In this specification, suppressing the introduction of foreign matter into the molten glass by the adjustment of the oxygen concentration or the like is to reduce the amount of foreign matter mixed into the molten glass as compared with the case where the above adjustment is not performed, But the present invention is not limited to the case where the amount of foreign matter mixed into the molten glass is set to zero.
In the present specification, the upper part of the liquid surface refers to the upper portion in the vertical direction with respect to the liquid surface.
In the present specification, the upstream side of the molten glass flowing from the melting tank toward the molding apparatus refers to the side of the melting tank which forms the molten glass with respect to the noted position. Further, the downstream side of the molten glass refers to the side of the molding apparatus with respect to the noted position.
In this specification, the inside of the processing apparatus refers to a space surrounded by the inner wall.
The foreign substance by the aggregate of the platinum group metal means, for example, an elongated linear shape in one direction and an aspect ratio of more than 100, which is the ratio to the minimum length of the maximum length. For example, the maximum length of the agglomerates of the platinum group metal is 50 탆 to 300 탆, and the minimum length is 0.5 탆 to 2 탆. Here, the maximum length of the aggregate of the platinum group metal refers to the length of the longest side of the circumscribed rectangle circumscribing the foreign substance obtained by photographing the aggregate of the platinum group metal, and the minimum length is the length of the shortest side of the circumscribed rectangle.
(Overview of Manufacturing Method of Glass Substrate)
Fig. 1 is a diagram showing an example of a process of a glass substrate manufacturing method according to the present embodiment. The manufacturing method of the glass substrate mainly has a melting step (ST1), a clarifying step (ST2), a stirring step (ST3), a molding step (ST4), a slow cooling step (ST5) and a cutting step (ST6).
In the melting step (ST1), the glass raw material is heated to produce a molten glass. The heating of the molten glass can be performed by energization heating in which the molten glass is heated by heating the molten glass by flowing electricity. In addition, the glass raw material may be dissolved by auxiliary heating by the flame of the burner.
Further, the molten glass contains a refining agent. As the fining agent, tin oxide, arsenic acid, antimony, and the like are known, but there is no particular limitation. However, from the viewpoint of environmental load reduction, it is preferable to use tin oxide as the fining agent.
In the refining step (ST2), the molten glass is heated to generate bubbles containing oxygen, CO 2 or SO 2 contained in the molten glass. This bubble absorbs the oxygen generated by the reduction reaction of the cleaning agent to expand (grow) the diameter of the bubble, float on the liquid surface of the molten glass, that is, on the free surface of the molten glass and the bubble ruptures and disappears, . Thereafter, in the refining step, the reducing material obtained by the reducing reaction of the refining agent performs the oxidation reaction by lowering the temperature of the molten glass. As a result, gas components such as oxygen in the bubbles remaining in the molten glass are reabsorbed into the molten glass, the diameter of the remaining bubbles is reduced, and the bubbles disappear. The oxidation reaction and the reduction reaction by the refining agent are performed by controlling the temperature of the molten glass.
In the refining step, a vacuum degassing method in which the diameter of the bubbles present in the molten glass is expanded in a reduced-pressure atmosphere and defoamed may be used. The vacuum degassing method is effective in that no refining agent is used. However, the vacuum degassing system complicates and increases the size of the apparatus. For this reason, it is preferable to employ a refining method that uses a refining agent and raises the temperature of the molten glass.
In the stirring step (ST3), the glass component is homogenized by stirring the molten glass using an agitator. As a result, unevenness in the composition of the glass, which is a cause of spoilage, can be reduced.
The molding step (ST4) and the slow cooling step (ST5) are performed in the molding apparatus.
In the molding step (ST4), the molten glass is formed into a sheet glass to form a sheet glass flow. For forming, an overflow down-draw method is used.
In the slow cooling step (ST5), the formed sheet glass is cooled to a desired thickness so that internal deformation does not occur and no warping occurs.
In the cutting step (ST6), the sheet glass after the slow cooling is cut to a predetermined length to obtain a plate-like glass substrate. The cut glass substrate is also cut to a predetermined size to produce a glass substrate of a desired size.
(Glass substrate manufacturing apparatus)
Fig. 2 is a schematic view of a glass substrate producing apparatus for performing the dissolving step (ST1) to cutting step (ST7) in the present embodiment. As shown in Fig. 2, the glass substrate producing apparatus has a
The
In the
More specifically, the molten glass obtained in the
The molten glass after refining is supplied to the
In the
In the
The
(Application example of glass substrate)
When the aggregate of the platinum group metal on the surface of the glass substrate is detached from the surface of the glass substrate in the panel manufacturing process using the glass substrate, the portion of the separated surface is recessed, and the thin film formed on the glass substrate is uniformly formed There is a problem that display defects are caused on the screen. Further, when the aggregate of the platinum group metal is present in the glass substrate, deformation occurs due to a difference in thermal expansion coefficient between the glass and the platinum group metal in the slow cooling step, which causes display defects on the screen. Therefore, the present embodiment is suitable for manufacturing a glass substrate for a display in which a demand for display defects on the screen is strict. Particularly, the present embodiment provides a glass substrate for an oxide semiconductor display using oxide semiconductors such as IGZO (indium, gallium, zinc, oxygen) or the like and an LTPS (low temperature polysilicon) It is suitable for a high-precision display glass substrate such as a glass substrate for an LTPS display used.
As described above, the glass substrate produced by the glass substrate manufacturing method of the present embodiment is a glass substrate for a panel display such as a liquid crystal display, a plasma display, an organic EL display and the like requiring a very small content of alkali metal oxide, And is suitable for a glass substrate for a display (FPD). It is also suitable for a glass substrate for an oxide semiconductor display or a glass substrate for an LTPS display. It is also suitable as a cover glass for protecting a display, a glass for a magnetic disk, and a glass substrate for a solar cell. As a glass substrate for a panel display or a flat panel display, an alkali-free glass or an alkali-alkali-containing glass is used. Glass substrates for panel displays and flat panel displays have high viscosity at high temperatures. For example, the temperature of the molten glass having a viscosity of 10 2 5 poise is 1500 ° C or higher.
As the glass substrate for a display, the number of agglomerates of the platinum group metal in the glass substrate is preferably 1,000 pieces / m 3 or less, more preferably 100 pieces / m 3 or less, and still more preferably 50 pieces / m 3 or less. The number of bubbles in the glass substrate is preferably 1000 pieces / m 3 or less, more preferably 200 pieces / m 3 or less, and even more preferably 50 pieces / m 3 or less. Thus, by reducing the number of platinum metal agglomerates and the number of bubbles in the glass substrate, the number of display defects on the display can be reduced, and the yield can be improved.
(Glass composition)
In the
Alternatively, a glass substrate suitable for a glass substrate for an oxide semiconductor display and a glass substrate for an LTPS display comprises 55 mass% to 70 mass% SiO 2 , 15 mass% to 25 mass% Al 2 O 3 , B 2 O 3 : 0 0 to 10 mass% of MgO, 0 to 10 mass% of MgO, 0 to 20 mass% of CaO, 0 to 20 mass% of SrO and 0 to 10 mass% of BaO. Here, the total content of MgO, CaO, SrO and BaO is 5% by mass to 30% by mass. At this time, it is more preferable that the glass substrate contains 60% by mass to 70% by mass of SiO 2 and 3% by mass to 10% by mass of BaO.
As a glass substrate for a panel display or a flat panel display, an alkali-containing glass containing a trace amount of an alkali metal may be used in addition to the alkali-free glass. If the glass of the glass substrate is an alkali-free glass containing tin oxide or an alkali-containing alkali glass containing tin oxide, it is possible to use a platinum group metal, which is generated by volatilization of the platinum group metal used for the inner wall of the glass processing apparatus of this embodiment The effect of inhibiting the impurities of the metal agglomerates from being mixed in the molten glass becomes remarkable. The alkali-free glass or alkali-glass-containing glass has a higher glass viscosity than alkali glass. Since a large amount of tin oxide is reduced in the dissolving step by increasing the melting temperature in the dissolving step, the temperature of the molten glass in the refining step is increased to accelerate the reduction of the tin oxide and the viscosity of the molten glass is lowered . In addition, since tin oxide has a higher temperature for accelerating the reduction reaction than the abiic acid or antimony which has been used as a conventional refinisher, the temperature of the molten glass is raised to promote refinement. Therefore, the temperature of the inner wall of the
Further, the alkali-free glass substrate is a glass substantially free of alkali metal oxides (Li 2 O, K 2 O and Na 2 O). Incidentally, the glass containing an alkali trace amount is a glass having an alkali metal oxide content (a total amount of Li 2 O, K 2 O and Na 2 O) of more than 0 and not more than 0.8 mol%. The alkali micro-content-containing glass contains, for example, from 0.1% by mass to 0.5% by mass of the alkali metal oxide, preferably from 0.2% by mass to 0.5% by mass, of the alkali metal oxide. Here, the alkali metal oxide is at least one selected from Li 2 O, Na 2 O and K 2 O. The total content of the alkali metal oxides may be less than 0.1% by mass. Even if the content of the alkali metal oxide in the glass substrate is 0 to 0.8 mol%, it is possible to suppress the incorporation of the aggregate of the platinum group metal into the molten glass as a foreign substance by the following method.
A glass substrate manufactured by the present embodiment, in addition to the above components, SnO 2 and 0.01 mass% to 1 mass% (preferably 0.01 mass% to 0.5 mass%), Fe 2 O 3 0% by mass to 0.2% by weight ( Preferably 0.01% by mass to 0.08% by mass). It is preferable that the glass substrate produced by this embodiment does not contain As 2 O 3 , Sb 2 O 3 and PbO, or substantially does not contain, in consideration of environmental load.
As the glass substrate manufactured in the present embodiment, a glass substrate having the following glass composition is also exemplified. Therefore, the glass raw materials are combined so that the following glass composition is contained in the glass substrate.
For example, in terms of mol%, 55 to 75 mol% of SiO 2 , 5 to 20 mol% of Al 2 O 3 , 0 to 15 mol% of B 2 O 3 , 5 to 20 mol% of RO (RO is MgO, CaO, SrO and BaO), R ' 2
The molten glass to be used in the present embodiment may be a glass composition having a viscosity of 10 2 5 poise and a temperature of 1500 to 1700 캜. Such a glass is a glass having a high temperature viscosity, and a glass having a high temperature viscosity generally needs to have a high molten glass temperature in a refining step, so that the volatilization of the platinum group metal is likely to occur. That is, even in the case of a glass composition having a high temperature viscosity, the effect of the present embodiment described later, that is, the effect of suppressing the incorporation of a platinum group metal aggregate into the molten glass as a foreign substance becomes remarkable.
The deformation point of the molten glass used in the present embodiment may be 650 ° C or higher, more preferably 660 ° C or higher, more preferably 690 ° C or higher, and particularly preferably 730 ° C or higher. In addition, high strain point glass, there is a tendency that the viscosity is increased 10 2 temperature of the molten glass in the 5 poise. In other words, the effect of the present embodiment described later, that is, the effect of suppressing the incorporation of platinum group metal aggregates into the molten glass as a foreign substance becomes more significant when the glass substrate having a high strain point is produced. Further, since a glass having a high strain point is used for a high-precision display, there is a strong demand for a problem that a platinum group metal aggregate is incorporated as a foreign substance. As a result, the glass substrate of a high strain point is more suitable for the present embodiment in which the aggregation of the platinum group metal can suppress foreign matter incorporation.
Further, when the glass raw material is melted so as to be a glass containing tin oxide and having a viscosity of 10 2 5 poise and having a temperature of 1,500 ° C or higher, the above effect of the present embodiment becomes more remarkable and the viscosity 10 2. the temperature of the molten glass when the 5 poise, for example a 1500 ℃ to 1700 ℃, may be a 1550 ℃ to 1650 ℃.
When the content of the refining agent, for example, tin oxide, contained in the molten glass changes, the amount of oxygen released from the molten glass into the vapor phase also changes. From the viewpoint of suppressing the volatilization of the platinum group metal, it is preferable that the oxygen concentration in the vapor phase space is controlled (adjusted) in accordance with the content of tin oxide. Therefore, the content of tin oxide is limited to 0.01 to 0.3 mol%, preferably 0.03 to 0.2 mol, from the standpoint of suppressing volatilization of platinum or platinum alloy. If the content of tin oxide is large, secondary crystals are generated in the molten glass in the tin oxide, which is not preferable. If the content of tin oxide is too large, oxygen released from the molten glass to the vapor phase space increases, and the oxygen concentration in the vapor phase space rises too much, resulting in an increase in the volatilization amount of the platinum group metal from the processing apparatus . If the content of tin oxide is too small, bubble defoaming of the molten glass is not sufficient.
(Configuration of the Clarifying Tube of the First Embodiment)
Next, the configuration of the
Further, a heat insulating material (for example, refractory bricks, refractory heat insulating bricks and the like) not shown may be provided outside the
The cleaning
In the present embodiment, the case where the
The
In addition, by controlling the temperature of the molten glass by conduction heating, the viscosity of the molten glass can be controlled, thereby controlling the flow rate of the molten glass passing through the
A temperature measuring device (thermocouple, etc.) (not shown) may be provided on the
The
As shown in Figs. 3 and 4, the
The purge
By adjusting the inner diameters of the purge
As the purge gas, a gas which is inert to platinum and a reactivity lower than oxygen with the platinum group metal can be used. Specifically, nitrogen (N 2 ), rare gas (for example, argon (Ar)), or the like can be used. In Fig. 4, nitrogen is exemplified as a purge gas.
The purge
An
An
In the present embodiment, the amount of oxygen released from the molten glass is adjusted by adjusting one or a combination of the content of the refining agent, the temperature of the molten glass, the viscosity of the molten glass, the kind of the glass raw material and the temperature history of the molten glass Is being controlled. The control of the amount of oxygen to be released is carried out by adjusting at least one of the content of the cleaning agent as described below, the temperature and viscosity of the molten glass, the kind of the glass raw material, and the temperature history of the molten glass.
(Content of refining agent)
For example, when the content of the cleaning agent is increased, the amount of oxygen released into the
In addition, if the amount of the cleaning agent is too small, the bubbles remaining in the molten glass can not be sufficiently reduced. Therefore, the content of the refining agent is preferably 0.01 mol% to 0.3 mol%, preferably 0.03 mol% to 0.2 mol%, or 0.01 to 0.5 wt%, for example, in the case of tin oxide. That is, in the present embodiment, by adjusting the content of tin oxide in the glass substrate in the range of 0.01 mol% to 0.3 mol% and adjusting the oxygen concentration in the gas phase space, it is possible to reduce the bubbles caused by the refining agent and suppress the volatilization of the platinum group metal Compatible.
(Temperature and viscosity of the molten glass)
The temperature of the molten glass can be adjusted by the temperature of the
On the other hand, if the temperature of the
(Kind of glass raw material)
The amount of oxygen contained in the molten glass varies depending on the amount of the oxide contained in the glass raw material. Therefore, the amount of oxygen released into the
(Temperature history of the molten glass)
The reduction reaction of the refining agent occurs in the process (dissolution step) before the refining process, and oxygen may be released from the molten glass. Therefore, the amount of oxygen released from the molten glass in the previous process (dissolution step) The amount of oxygen released into the
Further, the amount of reduction of the refining agent changes depending on the heating rate of the molten glass after the melting step. Concretely, the reduction reaction of the cleaning agent is promoted as the heating rate of the molten glass after the melting step becomes higher. However, if the temperature raising rate is too high, the temperature of the
In order to suppress the volatilization of the platinum group metal, it is preferable to adjust the oxygen concentration in the
In the present embodiment, the distribution of the amount of oxygen released from the molten glass at the position in the longitudinal direction of the
In the present embodiment, the maximum oxygen release amount is adjusted so as to be spaced apart from the position (the highest temperature position) in the flow direction of the molten glass in which the temperature of the molten glass is the highest, in the flow direction of the molten glass.
Further, the volatilization of the platinum group metal is promoted as the temperature is higher. As a result, the highest temperature position is a temperature condition in which the platinum group metal is most susceptible to volatilization. Further, the more the oxygen content is large, the more the volatilization of the platinum group metal becomes active.
Therefore, by adjusting the maximum position of the oxygen release amount so that the maximum oxygen position and the maximum temperature position are spaced apart from each other in the flow direction of the molten glass, the air bubbles emitted from the surface (liquid level) The amount of oxygen flowing in the highest temperature position decreases. As compared with the case where the oxygen released by defoaming of the molten glass flows into the highest temperature position where the platinum group metal is actively volatilizing from the wall of the
5 is a diagram showing the relationship between the position in the longitudinal direction of the purifying pipe 120 (the position in the flow direction of the molten glass), the temperature at the upper end of the
The solid curve of FIG. 5 shows the relationship between the position in the longitudinal direction and the temperature of the
For example, the vicinity of both end portions of the cleaning tube 120 (i.e., the vicinity of the
Fig. 5 shows an example of the temperature distribution of the
Here, the maximum temperature position is not limited to the position P but has an allowable range around the position P. [ The permissible range of the maximum temperature position is preferably a temperature range within a range of (T max -20) DEG C to T max DEG C, more preferably a temperature range within a range of (T max -10) DEG C to T max DEG C , Particularly preferably (T max -5) C to T max ° C. Then, the highest temperature position having the allowable range is referred to as the highest temperature position range R. 5, the maximum temperature position range R is shown as a temperature range within the range of (T max -20) ° C to T max ° C.
On the other hand, the one-dot chain line in FIG. 5 shows the relationship between the position in the longitudinal direction and the oxygen emission amount. When the molten glass is heated in the
Generally, the reduction reaction of the refining agent releasing oxygen is activated as the temperature of the molten glass becomes higher. As the temperature of the molten glass is higher and the viscosity of the molten glass is lowered, the rate of rise of the molten glass is accelerated. Further, the higher the temperature of the inner wall in contact with the molten glass is, the higher the temperature of the molten glass is, so that the release of the bubbles from the molten glass becomes more active. Therefore, in general, the oxygen release amount maximum position A and the maximum temperature position range R substantially coincide with each other. However, in the present embodiment, as described above, the oxygen release amount maximum position A is adjusted such that the maximum oxygen release amount position A is spaced apart from the maximum temperature position range R. [
In addition, the distribution of the oxygen emission amount and the oxygen emission amount can be obtained by computer simulation. For example, the upper and lower limits of the oxygen release amount and the distribution of the oxygen release amount are determined in advance by experiments and the like. The upper limit of the oxygen emission amount is set so as to suppress the increase of the oxygen concentration in the vapor phase space and the acceleration of the volatilization of the platinum group metal due to the increase of the oxygen emission amount and the diameter of the bubbles in the molten glass is not increased due to the decrease of the oxygen emission amount, The lower limit of the oxygen emission amount is set so that the speed does not increase and the defoaming effect is not low. Also, the distribution of the oxygen release amount suitable for suppressing the volatilization of the high-efficiency deaerating and platinum group metals is set between the upper limit and the lower limit. The computer simulation can be used to extract the purifying condition so that the distribution of the target oxygen release amount and the target oxygen release amount in which the oxygen release amount is located between the upper limit and the lower limit is realized. The refining conditions include, for example, one of the content of the refining agent, the temperature of the molten glass, the viscosity of the molten glass, the kind of the glass raw material, and the temperature history of the molten glass or a combination thereof.
In the computer simulation, for example, heat conduction simulation is performed by modeling energization heating of a
Heat conduction simulation is performed by modeling the conduction heating of the
Here, the maximum oxygen release amount position A can be controlled by adjusting at least one of the temperature distribution of the molten glass flowing in the
The flow velocity of the molten glass influences the distance from the release start position of oxygen in the molten glass to the release position of oxygen on the surface (liquid level) of the molten glass. The adjustment of the flow rate of the molten glass can be performed, for example, by adjusting the temperature (viscosity) of the molten glass in the vicinity of the outlet of the molten glass of the
In actual production of the glass substrate, each value (conditioning condition) of the adjustment parameter when the maximum oxygen release amount A adjusted by the computer simulation becomes a desired position is used.
In the present embodiment, the
It is preferable that both the maximum oxygen release amount position A and the
For example, it may be arranged from the upstream side of the molten glass to the maximum temperature position range R, the maximum oxygen emission amount position A, and the
In particular, it is preferable to arrange the molten glass in the order of the maximum temperature position range R, the position of the
The maximum position A of the oxygen emission amount and the position of the
In this embodiment, a flange-shaped member (for example,
In the present embodiment, the amount of oxygen discharged from the
The amount of oxygen discharged from the
For example, the
In this embodiment, the amount of oxygen released from the molten glass is adjusted and the amount of oxygen discharged from the
In this embodiment, purge gas is supplied from the purge
In this embodiment, the amount of gas discharged from the
The amount of oxygen released from the molten glass in the
Further, a suction device for sucking the gas in the
(Configuration of the Clarifying Tube of the Second Embodiment)
Next, the construction of the
An exhaust pipe (vent pipe) 127 and a pair of
An exhaust pipe (vent pipe) 127 is provided on the inner wall in contact with the vapor space in the middle of the direction in which the molten glass flows, and communicates the atmosphere outside the
The pair of
In the inside of the
Although not shown, a refractory protective layer is provided on the outer wall surface of the
In this
Further, the higher the temperature of the inner wall of the platinum group metal is, the more volatile is promoted. As a result, the highest temperature position is a temperature condition in which the platinum group metal is most susceptible to volatilization. Further, the more the oxygen content is large, the more the volatilization of the platinum group metal becomes active.
Therefore, by adjusting the maximum bubble emission amount position so that the maximum bubble emission amount position and the maximum temperature position are spaced apart in the flow direction of the molten glass, oxygen in the bubbles emitted from the surface (liquid level) of the molten glass at the maximum bubble emission amount position The flow rate at the highest temperature position is smaller. As compared with the case where the oxygen released by defoaming of the molten glass flows into the highest temperature position where the platinum group metal is actively volatilizing from the wall of the
Fig. 7 is a diagram showing the positional relationship between the cross section of the
(Flange members) 121a and 121b having a flange shape in the
Here, the maximum temperature position of the temperature distribution is not limited to the position P but has an allowable range around the position P. [ The permissible range of the maximum temperature position is preferably a temperature range within a range of (T max -20) DEG C to T max DEG C, more preferably a temperature range within a range of (T max -10) DEG C to T max DEG C , Particularly preferably (T max -5) C to T max ° C. Then, the highest temperature position having the allowable range is referred to as the highest temperature position R.
On the other hand, the molten glass is heated in the
The bubble discharge maximum position A is thus adjusted such that the maximum bubble discharge position A is spaced apart from the maximum temperature position R. [
The maximum position A of the air bubble can be obtained by experiment, but it can also be obtained by computer simulation. In the case of computer simulation, a simulation of heat conduction is performed by modeling a heating source created by energization heating of a
Here, it is preferable that the maximum position A of the bubble discharge is performed by adjusting at least one of the temperature distribution of the molten glass flowing in the
The flow velocity of the molten glass influences the distance from the oxygen release start position in the molten glass to the oxygen release position on the surface (liquid level) of the molten glass in contact with the vapor phase space. The flow rate of the molten glass can be adjusted by adjusting the temperature (viscosity) of the molten glass near the outlet of the molten glass of the
In actual production of the glass substrate, each value of the adjustment parameter (cleaning condition) when the maximum position A of the bubble emission amount adjusted by computer simulation becomes a desired position is used.
The
It is preferable that the bubble discharge maximum position A and the position of the
The maximum temperature position R, the placement position of the
In this embodiment, a flange-like member (flange member) including
In the present embodiment, the maximum temperature position R, the position of the
In addition, the bubble discharge maximum position A and the position of the
Even in the case where the temperature of the inner wall of the
Also in any of the first and second embodiments, it is preferable that the vapor pressure of the platinum group metal in the vapor phase space is adjusted to suppress the volatilization of the platinum group metal. The vapor pressure of the platinum group metal in the vapor phase is preferably from 0.1 Pa to 15 Pa, more preferably from 3 Pa to 10 Pa.
In the first and second embodiments, the
(Experimental Example 1)
In order to confirm the effect of the first embodiment, tin oxide is used as the fining agent, and the finishing
In Examples 1 to 8, the oxygen concentration in the
As a conventional example, the oxygen concentration in the
As a result of the above examination, it was confirmed that the number of platinum agglomerates was 0.10 / m3, 1.2 / m3, 3.9 / m3, 7.4 / m3, 12 / / M < 3 >, 113 pieces / m < 3 >. This result is smaller than the amount of foreign substances in the conventional example of 4306 pcs / m3. Thus, it can be seen that the amount of foreign matter can be reduced in Examples 1 to 8 compared to the conventional example. The number of bubbles remaining in the glass substrate as defects in Examples 1 to 8 was 34 pieces / m 3, 28 pieces / m 3, 19 pieces / m 3, 13 pieces / m 3, 11 pieces / m3, 15 pieces / m3, 88 pieces / m3, and 255 pieces / m3. This result is smaller than the amount of foreign matter of the conventional example of 19201 pieces / m3. Further, the glass composition of the glass substrate is SiO 2 66.6% by mole, Al 2 O 3 10.6 mol%, B 2 O 3 11.0 total amount of 11.4 mol% of the mole%, MgO, CaO, SrO and BaO, SnO 2 0.15 mol%, Fe 2 O 3 is 0.05%, total amount of 0.2% mol of alkali metal oxide, the strain point is the temperature of the molten glass when the ℃ 660, a viscosity of 10 2.5 poise, was 1570 ℃.
Fig. 8 is a diagram showing the results of Examples 1 to 8 of Experimental Example 1. Fig. In FIG. 8, the results of the other embodiments are also plotted.
(Experimental Example 2)
In order to confirm the effect of the second embodiment, tin oxide is used as the fining agent and the finishing
As a conventional example, adjustment of the maximum temperature position of the temperature distribution and the maximum position A of the bubble emission amount is not performed. In this case, the maximum position A of the bubble emission amount and the maximum temperature position of the temperature distribution substantially coincide with each other.
The platinum agglomerates of the glass substrates were visually inspected and evaluated by the number of platinum agglomerates per 100 sheets.
The platinum agglomerates were platinum foreign materials having an aspect ratio of 100 or more and a maximum length of 100 탆 or more as a foreign object to be inspected.
As a result of the inspection, the number of platinum aggregates due to platinum incorporated into the glass substrate was 1/3 or less as compared with the conventional example in which the maximum temperature position of the bubble discharge amount coincided with the maximum temperature position of the temperature distribution. Example 9 The number of bubbles remaining as defects on the glass substrate was 300 pieces / m 3 or less. Thus, in Example 9, it was confirmed that the number of platinum agglomerates was reduced compared with the conventional example. Further, the glass substrate has a glass composition, SiO 2 66.6% by mole, Al 2 O 3 10.6 mol%, B 2 O 3 11.0 total amount of 11.4 mol% of the mole%, MgO, CaO, SrO and BaO, SnO 2 0.15 mol%, Fe 2 O 3 0.05%, a total amount of 0.2% mol of alkali metal oxide, the strain point is the temperature of the molten glass when the ℃ 660, a viscosity of 10 2.5 poise, was 1570 ℃.
(Experimental Example 3)
The glass composition of the glass substrate was changed to 70 mol% of SiO 2 , 12.9 mol% of Al 2 O 3 , 2.5 mol% of B 2 O 3 , 3.5 mol% of MgO, 6 mol% of CaO, 1.5 mol% of SrO, Mol%, and SnO 2 was changed to 0.1 mol%, a glass substrate was prepared in the same manner as in Example 1. At this time, the strain point of the glass substrate was 745 ° C.
As a result, it was found that the number of platinum agglomerates can be reduced compared to the conventional example, as in Experimental Example 1.
(Experimental Example 4)
The glass composition of the glass substrate in Experimental Example 2 was changed to 70 mol% of SiO 2 , 12.9 mol% of Al 2 O 3 , 2.5 mol% of B 2 O 3 , 3.5 mol% of MgO, 6 mol% of CaO, 1.5 mol% of SrO, Mol%, and SnO 2 0.1 mol%, respectively. At this time, the strain point of the glass substrate was 745 ° C.
As a result, it was found that the number of platinum aggregates can be reduced compared to the conventional example, as in Experimental Example 2.
While the present invention has been particularly shown and described with respect to a preferred embodiment thereof, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, Of course. In the above description, the clarifying tube has been described as an example of the processing apparatus. However, the present invention is not limited thereto. The present invention can also be applied to a dissolving tank, a stirring tank, a molding apparatus, a transfer tube, and a supply tube.
100: dissolution apparatus
101: Melting bath
103: stirring tank
104, 105: transfer pipe
106: Glass feed pipe
120: Blue sign
121a and 121b:
122: Power supply
123: control device
124a and 124b: purge gas supply pipe
125a, 125b: purge gas supply device
127: Exhaust pipe
128: oxygen concentration meter
200: forming device
300: Cutting device
A: Maximum amount of oxygen released
P: Maximum temperature position
R: Maximum temperature position range
Claims (21)
In the step of processing the molten glass,
The molten glass is flowed in a direction along a surface in contact with the vapor phase space of the molten glass in the processing apparatus,
Controlling the oxygen concentration in the vapor phase space so as to suppress the volatilization of the platinum group metal by adjusting the amount of oxygen released from the molten glass in the vapor phase space formed by the inner wall of the processing apparatus and the surface of the molten glass,
The amount of the oxygen released varies according to the position of the molten glass in the flow direction,
The distribution of the oxygen concentration in the flow direction of the molten glass in the vapor phase space is adjusted so as to suppress the volatilization of the platinum group metal by adjusting the distribution of the oxygen emission amount at the position in the flow direction of the molten glass
Wherein the glass substrate is a glass substrate.
When treating a molten glass containing a refining agent that releases oxygen by a reduction reaction,
Wherein a molten glass is supplied to the upper part of the surface of the molten glass so as to form a vapor phase space in a processing apparatus in which at least a part of the inner wall is made of a material containing a platinum group metal,
The molten glass is flowed in the direction along the surface of the molten glass in contact with the vapor phase space in the processing apparatus,
Controlling the oxygen concentration in the vapor phase space so that volatilization of the platinum group metal is suppressed by adjusting the amount of oxygen released from the molten glass,
The amount of the oxygen released varies according to the position of the molten glass in the flow direction,
The distribution of the oxygen concentration in the flow direction of the molten glass in the vapor phase space is adjusted so as to suppress the volatilization of the platinum group metal by adjusting the distribution of the oxygen emission amount at the position in the flow direction of the molten glass
Wherein the glass substrate is a glass substrate.
In the step of processing the molten glass,
The molten glass is flowed in a direction along a surface in contact with the vapor phase space of the molten glass in the processing apparatus,
Controlling the oxygen concentration in the vapor phase space so as to suppress the volatilization of the platinum group metal by adjusting the amount of oxygen released from the molten glass in the vapor phase space formed by the inner wall of the processing apparatus and the surface of the molten glass,
Wherein the temperature of the inner wall in contact with the vapor phase space of the processing apparatus has a temperature distribution along the flow direction of the molten glass and the amount of bubbles discharged from the surface of the molten glass to the vapor phase is maximized in the processing of the molten glass The bubble discharge maximum position is adjusted such that the maximum position of the bubble discharge in the flow direction of the molten glass and the maximum temperature position of the temperature distribution in the flow direction of the molten glass are spaced apart from the flow direction of the molten glass
Wherein the glass substrate is a glass substrate.
When treating a molten glass containing a refining agent that releases oxygen by a reduction reaction,
Wherein a molten glass is supplied to the upper part of the surface of the molten glass so as to form a vapor phase space in a processing apparatus in which at least a part of the inner wall is made of a material containing a platinum group metal,
The molten glass is flowed in the direction along the surface of the molten glass in contact with the vapor phase space in the processing apparatus,
Controlling the oxygen concentration in the vapor phase space so that volatilization of the platinum group metal is suppressed by adjusting the amount of oxygen released from the molten glass,
Wherein the temperature of the inner wall in contact with the vapor phase space of the processing apparatus has a temperature distribution along the flow direction of the molten glass and the amount of bubbles discharged from the surface of the molten glass to the vapor phase is maximized in the processing of the molten glass The bubble discharge maximum position is adjusted such that the maximum position of the bubble discharge in the flow direction of the molten glass and the maximum temperature position of the temperature distribution in the flow direction of the molten glass are spaced apart from the flow direction of the molten glass
Wherein the glass substrate is a glass substrate.
And the amount of oxygen released from the molten glass is adjusted according to the content of the tin oxide.
The distribution of the amount of oxygen emission is predicted using a computer simulation,
Wherein the processing conditions are determined using the computer simulation so that a position at which the amount of oxygen emission in the flow direction of the molten glass reaches a maximum is spaced apart from a position at which the temperature of the processing apparatus is maximized.
And a step of melting the raw material of the glass to produce a molten glass,
And a refining agent which releases oxygen by a reduction reaction,
In the step of processing the molten glass,
Wherein a molten glass is supplied to the upper part of the surface of the molten glass so as to form a vapor phase space in the processing apparatus wherein at least a part of the inner wall is made of a material containing a platinum group metal, Flows in a direction along the surface in contact with the vapor space,
Wherein the temperature of the inner wall in contact with the vapor phase space of the processing apparatus has a temperature distribution along the flow direction of the molten glass and the amount of bubbles emitted from the surface of the molten glass in contact with the vapor phase in the processing of the molten glass The maximum bubble discharge amount maximum position in the flow direction of the molten glass and the maximum temperature position of the temperature distribution in the flow direction of the molten glass are spaced apart from the flow direction of the molten glass Wherein the glass substrate is a glass substrate.
Wherein the step of treating the molten glass is a fining step including a defoaming step of defoaming the molten glass in the purifying pipe.
And the processing conditions are determined using the computer simulation such that the maximum bubble emission amount position is spaced apart from the maximum temperature position and the flow direction of the molten glass.
Wherein the purifying tube is provided with an exhaust pipe communicating with the atmosphere in the vapor phase space and the outside of the processing apparatus,
Wherein an arrangement position of the exhaust pipe in the flow direction of the molten glass is between the maximum bubble emission amount position and the maximum temperature position.
Wherein the purifying pipe is provided with an exhaust pipe that communicates with the atmosphere outside the vapor-phase space and the purifying pipe,
Wherein the bubble discharge maximum position and the position of the exhaust pipe in the flow direction of the molten glass are on the same side in the flow direction of the molten glass with reference to the highest temperature position of the temperature distribution, .
Wherein at least a part of the inner wall is made of a material containing a platinum group metal and is supplied with a molten glass containing a refining agent which releases oxygen by a reduction reaction therein and a vapor phase space is formed on the surface of the molten glass A processing device in which the molten glass flows in a direction along a surface of the molten glass in contact with the vapor phase space,
And a control device configured to adjust the amount of oxygen released from the molten glass and adjust the amount of oxygen discharged from the vapor phase space so that the oxygen concentration in the vapor phase becomes a predetermined range,
The amount of the oxygen released varies according to the position of the molten glass in the flow direction,
The control device adjusts the distribution of the oxygen concentration in the flow direction of the molten glass in the vapor phase space so as to suppress the volatilization of the platinum group metal by adjusting the distribution of the oxygen emission amount at the position in the flow direction of the molten glass To do
Wherein the glass substrate is a glass substrate.
Wherein at least a part of the inner wall is made of a material containing a platinum group metal and is supplied with a molten glass containing a refining agent which releases oxygen by a reduction reaction therein and a vapor phase space is formed on the surface of the molten glass A processing device in which the molten glass flows in a direction along a surface in contact with the vapor space of the molten glass;
And a control device configured to adjust the amount of oxygen released from the molten glass and adjust the amount of oxygen discharged from the vapor phase space so that the oxygen concentration in the vapor phase becomes a predetermined range,
The temperature of the inner wall of the processing apparatus in contact with the vapor phase space has a temperature distribution along the flow direction of the molten glass,
Wherein the controller controls the maximum amount of the bubble discharge amount in the flow direction of the molten glass in which the amount of bubbles discharged from the surface of the molten glass to the vapor phase is maximized in the processing of the molten glass, Adjusting the maximum bubble discharge amount maximum position such that the maximum temperature position of the distribution is spaced apart from the flow direction of the molten glass
Wherein the glass substrate is a glass substrate.
A melting tank for melting the glass raw material to produce a molten glass;
Wherein at least a part of the inner wall is made of a material containing a platinum group metal and a molten glass containing a refining agent for releasing oxygen by a reduction reaction is supplied to the molten glass and a surface And the temperature of the inner wall in contact with the vapor space has a temperature distribution along the flow direction of the molten glass,
A maximum position of the bubble discharge amount in the flow direction of the molten glass and a maximum position of the temperature distribution in the flow direction of the molten glass in which the amount of bubbles released from the surface of the molten glass into the vapor phase is maximized in the processing of the molten glass And the maximum bubble emission amount position is adjusted so that the temperature position is spaced apart from the flow direction of the molten glass.
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JP6499250B2 (en) * | 2016-09-30 | 2019-04-10 | AvanStrate株式会社 | Glass substrate manufacturing method and glass substrate manufacturing apparatus |
JP6847620B2 (en) * | 2016-09-30 | 2021-03-24 | AvanStrate株式会社 | Glass substrate manufacturing method and glass substrate manufacturing equipment |
US11505487B2 (en) | 2017-03-16 | 2022-11-22 | Corning Incorporated | Method for decreasing bubble lifetime on a glass melt surface |
US11629092B2 (en) * | 2017-09-05 | 2023-04-18 | Nippon Electric Glass Co., Ltd. | Method for manufacturing alkali-free glass substrate and alkali-free glass substrate |
KR102143702B1 (en) * | 2017-12-27 | 2020-08-12 | 아반스트레이트 가부시키가이샤 | Method for manufacturing glass substrate and glass substrate manufacturing apparatus |
WO2020106539A1 (en) * | 2018-11-21 | 2020-05-28 | Corning Incorporated | Method for decreasing bubble lifetime on a glass melt surface |
TWI826583B (en) * | 2018-11-28 | 2023-12-21 | 美商康寧公司 | Method of controlling bubbles in a glass making process |
CN115367999A (en) * | 2022-09-21 | 2022-11-22 | 成都光明光电股份有限公司 | Intermittent optical glass production method and device |
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CN105377774A (en) | 2016-03-02 |
CN105377774B (en) | 2019-04-05 |
WO2015099143A1 (en) | 2015-07-02 |
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TW201532992A (en) | 2015-09-01 |
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TWI568696B (en) | 2017-02-01 |
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