TW201606428A - Photocurable composition and method for manufacturing electronic component - Google Patents

Photocurable composition and method for manufacturing electronic component Download PDF

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TW201606428A
TW201606428A TW104121754A TW104121754A TW201606428A TW 201606428 A TW201606428 A TW 201606428A TW 104121754 A TW104121754 A TW 104121754A TW 104121754 A TW104121754 A TW 104121754A TW 201606428 A TW201606428 A TW 201606428A
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TWI682238B (en
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Chizuru Kim
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Sekisui Chemical Co Ltd
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/02Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
    • C08F290/06Polymers provided for in subclass C08G
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/22Secondary treatment of printed circuits
    • H05K3/28Applying non-metallic protective coatings

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Macromonomer-Based Addition Polymer (AREA)
  • Non-Metallic Protective Coatings For Printed Circuits (AREA)
  • Paints Or Removers (AREA)
  • Materials For Photolithography (AREA)
  • Polymerisation Methods In General (AREA)
  • Polymers With Sulfur, Phosphorus Or Metals In The Main Chain (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)

Abstract

Provided is a photocurable composition whereby adhesion of a cured film thereof to a member to which the composition is applied can be increased, the light reflectance of the cured film can be increased, due to the cured film being white, and the heat resistance of the cured film can be increased. The photocurable composition pertaining to this invention is applied partially and in a plurality of locations on the surface of a member to which the composition is applied, and includes: an epoxy (meth)acrylate not having a carboxyl group and having a weight-average molecular weight of 2000 or greater; a photocurable compound which is not an epoxy (meth)acrylate having a weight-average molecular weight of 2000 or greater, does not have a weight-average molecular weight of 2000 or greater, and has at least one ethylenically unsaturated bond; a white pigment; and a photopolymerization initiator; the content of the epoxy (meth)acrylate being 5 wt% to 30 wt%.

Description

光硬化性組合物及電子零件之製造方法 Photocurable composition and method of manufacturing electronic part

本發明係關於一種局部且複數個部位地塗佈於塗佈對象構件之表面上而使用之光硬化性組合物。又,本發明係關於一種使用上述光硬化性組合物之電子零件之製造方法。 The present invention relates to a photocurable composition which is applied to a surface of a member to be coated in a partial and plural portions. Further, the present invention relates to a method of producing an electronic component using the above photocurable composition.

作為用以保護印刷配線板不受高溫之焊料影響之保護膜,正廣泛使用阻焊膜。 As a protective film for protecting a printed wiring board from high-temperature solder, a solder resist film is widely used.

又,於各種電子零件中,於印刷配線板之上表面搭載有發光二極體(以下,簡寫為LED)晶片。有如下情況:為了亦利用自LED所發出之光中到達上述印刷配線板之上表面側之光,而於印刷配線板之上表面形成有白色阻焊膜。白色阻焊膜包含白色顏料。於形成此種白色阻焊膜之情形時,不僅可利用自LED晶片之表面直接照射至與印刷配線板為相反側之光,而且亦可利用到達印刷配線板之上表面側且被白色阻焊膜反射之反射光。因此,可提高自LED產生之光之利用效率。 Further, in various electronic components, a light-emitting diode (hereinafter abbreviated as LED) wafer is mounted on the upper surface of the printed wiring board. There is a case where a white solder resist film is formed on the upper surface of the printed wiring board by using light from the LED to reach the upper surface side of the printed wiring board. The white solder mask contains white pigment. In the case of forming such a white solder resist film, it is possible to directly irradiate light from the surface of the LED chip to the side opposite to the printed wiring board, and also to reach the upper surface side of the printed wiring board and be white solder resisted. Reflected light reflected by the film. Therefore, the utilization efficiency of light generated from the LED can be improved.

又,除阻焊膜用途以外,亦有於光反射用途中使用包含白色顏料之硬化物膜之情況。 Further, in addition to the use of the solder resist film, there is also a case where a cured film containing a white pigment is used for light reflection use.

作為用以形成上述白色阻焊膜之材料之一例,於下述專利文獻1中揭示有如下光阻劑材料,其含有藉由環氧樹脂與水解性烷氧基矽烷之脫醇反應所獲得之含烷氧基之矽烷改性環氧樹脂,且進而含有含不飽和基之多羧酸樹脂、稀釋劑、光聚合起始劑、及硬化密接性賦予劑。 As an example of a material for forming the white solder resist film, Patent Document 1 below discloses a photoresist material containing a dealcoholization reaction of an epoxy resin and a hydrolyzable alkoxysilane. The alkoxy-containing decane-modified epoxy resin further contains an unsaturated group-containing polycarboxylic acid resin, a diluent, a photopolymerization initiator, and a hardening adhesion imparting agent.

於下述專利文獻2中,揭示有不具有芳香環之含羧基樹脂、光聚合起始劑、環氧化合物、金紅石型二氧化鈦、及稀釋劑之白色阻焊材料。 Patent Document 2 listed below discloses a white solder resist material containing a carboxyl group-containing resin having no aromatic ring, a photopolymerization initiator, an epoxy compound, rutile-type titanium oxide, and a diluent.

於下述專利文獻3中,揭示有用以形成包含白色油墨層及底塗層之2層之LED用阻焊膜的組合物。用以形成上述白色油墨層之組合物包含(A1)作為丙烯酸胺基甲酸酯樹脂或者丙烯酸胺基甲酸酯樹脂與環氧丙烯酸酯樹脂之混合物之光聚合反應性聚合物、(A2)相對於上述光聚合反應性聚合物(A1)100質量份為100~170質量份之白色顏料、及(A3)相對於上述光聚合反應性聚合物(A1)100質量份為10~50質量份之光聚合起始劑。用以形成上述底塗層之組合物包含(B1)作為環氧丙烯酸酯樹脂之光聚合反應性聚合物、(B2)相對於上述光聚合反應性聚合物(B1)100質量份為200~300質量份之填充材、及(B3)相對於上述光聚合反應性聚合物(B1)100質量份為10~50質量份之光聚合起始劑。 Patent Document 3 listed below discloses a composition for forming a solder resist film for LEDs including two layers of a white ink layer and a primer layer. The composition for forming the above white ink layer comprises (A1) a photopolymerizable polymer as a mixture of an urethane acrylate resin or an urethane urethane resin and an epoxy acrylate resin, (A2) 100 parts by mass of the photopolymerizable polymer (A1) is 100 to 170 parts by mass of the white pigment, and (A3) is 10 to 50 parts by mass based on 100 parts by mass of the photopolymerizable polymer (A1). Photopolymerization initiator. The composition for forming the undercoat layer contains (B1) a photopolymerizable polymer as an epoxy acrylate resin, and (B2) is 200 to 300 parts by mass based on 100 parts by mass of the photopolymerizable polymer (B1). The filler of the mass fraction and (B3) are 10 to 50 parts by mass of a photopolymerization initiator based on 100 parts by mass of the photopolymerizable polymer (B1).

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本專利特開2007-249148號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2007-249148

[專利文獻2]日本專利特開2007-322546號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2007-322546

[專利文獻3]日本專利特開2013-194057號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2013-194057

關於專利文獻1、2所記載之材料,為了形成光阻劑膜,需要光微影法中之曝光步驟及顯影步驟等多個步驟。因此,步驟數較多,電子零件等之製造效率較差。 In the materials described in Patent Documents 1 and 2, in order to form a photoresist film, a plurality of steps such as an exposure step and a development step in the photolithography method are required. Therefore, the number of steps is large, and the manufacturing efficiency of electronic parts and the like is inferior.

進而,關於專利文獻1、2所記載之材料,由於進行使用酸或鹼等化學藥液之顯影,故而環境負荷較大。進而,為了形成藉由顯影而 去除之光阻劑層部分,不得不使用過量之光阻劑材料。又,藉由顯影而去除之光阻劑層部分成為廢棄物。因此,由於廢棄物之量較多,故而環境負荷較大。 Further, in the materials described in Patent Documents 1 and 2, since the development of a chemical liquid such as an acid or an alkali is performed, the environmental load is large. Further, in order to form by development Excess photoresist material has to be used to remove portions of the photoresist layer. Further, the portion of the photoresist layer removed by development becomes waste. Therefore, since the amount of waste is large, the environmental load is large.

於專利文獻3中,形成包含白色油墨層及底塗層之2層之LED用阻焊膜。該光阻劑膜係不進行顯影而形成,但需要如下作業:另外準備用以形成白色油墨層之組合物、及用以形成底塗層之組合物,進而另外塗佈該等2種組合物。因此,電子零件等之製造效率較差,電子零件之製造成本亦變高。 In Patent Document 3, a solder resist film for LEDs including two layers of a white ink layer and an undercoat layer is formed. The photoresist film is formed without development, but requires the following work: separately preparing a composition for forming a white ink layer, and a composition for forming an undercoat layer, and further coating the two compositions . Therefore, the manufacturing efficiency of electronic parts and the like is inferior, and the manufacturing cost of electronic parts is also high.

因此,發明者對環境負荷較小且製造效率良好之材料進行了研究,發現如下問題:於將材料塗佈於塗佈對象構件而形成硬化物膜時,有硬化物膜對於塗佈對象構件之密接性較低、或者硬化物膜之耐熱性較低的情況。 Therefore, the inventors have studied a material having a small environmental load and a high production efficiency, and found that when a material is applied to a member to be coated to form a cured film, the cured film is applied to the member to be coated. The adhesion is low, or the heat resistance of the cured film is low.

本發明之目的在於提供一種光硬化性組合物,其可提高硬化物膜對於塗佈對象構件之密接性,藉由為白色而可提高硬化物膜之光反射率,且可提高硬化物膜之耐熱性。又,本發明之目的亦在於提供一種使用上述光硬化性組合物之電子零件之製造方法。 An object of the present invention is to provide a photocurable composition which can improve the adhesion of a cured film to a member to be coated, and can improve the light reflectance of the cured film by being white, and can improve the cured film. Heat resistance. Further, another object of the present invention is to provide a method for producing an electronic component using the above photocurable composition.

根據本發明之較廣之態樣,提供一種光硬化性組合物,其係局部且複數個部位地塗佈於塗佈對象構件之表面上而使用,且包含:環氧(甲基)丙烯酸酯,其不具有羧基且具有2000以上之重量平均分子量;光硬化性化合物,其並非具有2000以上之重量平均分子量之環氧(甲基)丙烯酸酯,而為不具有2000以上之重量平均分子量且具有至少1個乙烯性不飽和鍵者;白色顏料;及光聚合起始劑;且上述環氧(甲基)丙烯酸酯之含量為5重量%以上且30重量%以下。 According to a broad aspect of the present invention, there is provided a photocurable composition which is applied to a surface of a member to be coated in a partial and plural part, and comprises: an epoxy (meth) acrylate , which has no carboxyl group and has a weight average molecular weight of 2,000 or more; a photocurable compound which is not an epoxy (meth) acrylate having a weight average molecular weight of 2,000 or more, and which has a weight average molecular weight of not more than 2,000 and has At least one ethylenically unsaturated bond; a white pigment; and a photopolymerization initiator; and the content of the epoxy (meth) acrylate is 5% by weight or more and 30% by weight or less.

於本發明之光硬化性組合物之某一特定態樣中,上述白色顏料之含量為20重量%以上且70重量%以下。 In a specific aspect of the photocurable composition of the present invention, the content of the white pigment is 20% by weight or more and 70% by weight or less.

於本發明之光硬化性組合物之某一特定態樣中,上述光硬化性化合物並非具有2000以上之重量平均分子量之環氧(甲基)丙烯酸酯,而為不具有2000以上之重量平均分子量且具有至少1個(甲基)丙烯醯基者。 In a specific aspect of the photocurable composition of the present invention, the photocurable compound is not an epoxy (meth) acrylate having a weight average molecular weight of 2,000 or more, and has a weight average molecular weight of not more than 2,000. And having at least one (meth) acrylonitrile group.

於本發明之光硬化性組合物之某一特定態樣中,上述環氧(甲基)丙烯酸酯之含量為10重量%以上且30重量%以下。 In a specific aspect of the photocurable composition of the present invention, the content of the epoxy (meth) acrylate is 10% by weight or more and 30% by weight or less.

於本發明之光硬化性組合物之某一特定態樣中,上述光硬化性組合物包含具有至少1個硫醇基之含硫醇基化合物。 In a specific aspect of the photocurable composition of the present invention, the photocurable composition comprises a thiol group-containing compound having at least one thiol group.

於本發明之光硬化性組合物之某一特定態樣中,光硬化性組合物所包含之具有2000以上之重量平均分子量之光硬化性成分整體之含量相對於上述光硬化性化合物之含量的比為1.25以下。 In a specific aspect of the photocurable composition of the present invention, the photocurable composition contains a photocurable component having a weight average molecular weight of 2,000 or more as a whole, and the content of the photocurable compound is relative to the photocurable compound. The ratio is 1.25 or less.

於本發明之光硬化性組合物之某一特定態樣中,上述光硬化性組合物係藉由光照射得以硬化而使用,且用於不進行顯影而形成光阻劑膜,其係非顯影型光阻劑光硬化性組合物。 In a specific aspect of the photocurable composition of the present invention, the photocurable composition is used by being cured by light irradiation, and is used to form a photoresist film without development, which is non-developing. Type photoresist photocurable composition.

本發明之光硬化性組合物之25℃及1rpm下之黏度η1相對於25℃及10rpm下之黏度η2的比為1.1以上且2.2以下。 The ratio of the viscosity η1 at 25 ° C and 1 rpm of the photocurable composition of the present invention to the viscosity η 2 at 25 ° C and 10 rpm is 1.1 or more and 2.2 or less.

本發明之光硬化性組合物較佳為不藉由熱硬化劑之作用使之熱硬化而使用。 The photocurable composition of the present invention is preferably used without being thermally hardened by the action of a thermosetting agent.

於本發明之光硬化性組合物之某一特定態樣中,上述光硬化性組合物不含熱硬化性化合物或者包含5重量%以下之熱硬化性化合物。 In a specific aspect of the photocurable composition of the present invention, the photocurable composition does not contain a thermosetting compound or a thermosetting compound containing 5% by weight or less.

於本發明之光硬化性組合物之某一特定態樣中,上述光硬化性組合物不用於與其他光硬化性組合物一起形成多層之光阻劑膜。 In a specific aspect of the photocurable composition of the present invention, the photocurable composition is not used to form a multilayer photoresist film together with other photocurable compositions.

根據本發明之較廣之態樣,提供一種電子零件之製造方法,其包括以下步驟:於電子零件本體之表面上,局部且複數個部位地塗佈上述光硬化性組合物而形成組合物層之步驟;對上述組合物層照射光 而形成硬化物膜之步驟;並且,為了形成上述硬化物膜,不使上述組合物層顯影。 According to a broad aspect of the present invention, there is provided a method of manufacturing an electronic component comprising the steps of: applying a photocurable composition to a surface of an electronic component body at a local and plural locations to form a composition layer a step of irradiating light to the above composition layer The step of forming a cured film; and, in order to form the cured film, the composition layer is not developed.

於本發明之電子零件之製造方法之某一特定態樣中,為了形成上述硬化物膜,不藉由熱硬化劑之作用使上述組合物層熱硬化。 In a specific aspect of the method for producing an electronic component of the present invention, in order to form the cured film, the composition layer is not thermally cured by the action of a thermosetting agent.

於本發明之電子零件之製造方法之某一特定態樣中,上述組合物層為光阻劑層,且上述硬化物膜為光阻劑膜。 In a specific aspect of the method of manufacturing an electronic component of the present invention, the composition layer is a photoresist layer, and the cured film is a photoresist film.

本發明之光硬化性組合物包含:環氧(甲基)丙烯酸酯,其不具有羧基且具有2000以上之重量平均分子量;光硬化性化合物,其並非具有2000以上之重量平均分子量之環氧(甲基)丙烯酸酯,而為不具有2000以上之重量平均分子量且具有至少1個乙烯性不飽和鍵者;白色顏料;及光聚合起始劑;且上述環氧(甲基)丙烯酸酯之含量為5重量%以上且30重量%以下,故而於將本發明之光硬化性組合物局部且複數個部位地塗佈於塗佈對象構件之表面上並使之硬化時,可提高硬化物膜對於塗佈對象構件之密接性,藉由為白色而可提高硬化物膜之光反射率,且可提高硬化物膜之耐熱性。 The photocurable composition of the present invention comprises: an epoxy (meth) acrylate having no carboxyl group and having a weight average molecular weight of 2,000 or more; and a photocurable compound which is not an epoxy having a weight average molecular weight of 2,000 or more ( a methyl acrylate, which is a weight average molecular weight of not more than 2000 and having at least one ethylenically unsaturated bond; a white pigment; and a photopolymerization initiator; and the content of the above epoxy (meth) acrylate When it is 5% by weight or more and 30% by weight or less, when the photocurable composition of the present invention is applied to the surface of the member to be coated in a plurality of portions and cured, the cured film can be improved. The adhesion of the member to be coated can increase the light reflectance of the cured film by white color, and can improve the heat resistance of the cured film.

1‧‧‧電子零件 1‧‧‧Electronic parts

2‧‧‧光阻劑膜(硬化物膜) 2‧‧‧ photoresist film (hardened film)

11‧‧‧塗佈對象構件(電子零件本體) 11‧‧‧Application target member (electronic parts body)

11A‧‧‧基板 11A‧‧‧Substrate

11B‧‧‧電極 11B‧‧‧electrode

12‧‧‧光阻劑層(組合物層) 12‧‧‧ photoresist layer (composition layer)

101‧‧‧電子零件 101‧‧‧Electronic parts

102‧‧‧光阻劑膜 102‧‧‧ photoresist film

111‧‧‧塗佈對象構件(電子零件本體) 111‧‧‧Application target member (electronic parts body)

111A‧‧‧基板 111A‧‧‧Substrate

111B‧‧‧電極 111B‧‧‧electrode

112‧‧‧光阻劑層(組合物層) 112‧‧‧ photoresist layer (composition layer)

113‧‧‧光罩 113‧‧‧Photomask

圖1(a)~(c)係用以對使用本發明之一實施形態之光硬化性組合物製造電子零件之方法之一例進行說明的剖視圖。 1(a) to 1(c) are cross-sectional views for explaining an example of a method of manufacturing an electronic component using the photocurable composition of one embodiment of the present invention.

圖2(a)~(e)係用以對使用先前之顯影型光阻劑組合物製造電子零件之方法之一例進行說明的剖視圖。 2(a) to 2(e) are cross-sectional views for explaining an example of a method of manufacturing an electronic component using the conventional developing resist composition.

以下,對本發明之詳情進行說明。 Hereinafter, the details of the present invention will be described.

[光硬化性組合物] [Photocurable composition]

本發明之光硬化性化合物係局部且複數個部位地塗佈於塗佈對象構件之表面上而使用。本發明之光硬化性組合物較佳為藉由光照射 得以硬化而使用,且用於不進行顯影而形成光阻劑膜。本發明之光硬化性組合物較佳為非顯影型光阻劑光硬化性組合物。本發明之光硬化性組合物於為了形成光阻劑膜而不進行顯影之情形時,與為了形成光阻劑膜而進行顯影之顯影型光阻劑組合物不同。於本發明之光硬化性組合物中,採用不進行顯影亦可獲得良好之光阻劑膜之組成。 The photocurable compound of the present invention is applied to a surface of a member to be coated in a partial and plural part. The photocurable composition of the present invention is preferably irradiated with light It is used for hardening and is used to form a photoresist film without development. The photocurable composition of the present invention is preferably a non-developing photoresist photocurable composition. The photocurable composition of the present invention is different from the development type photoresist composition which is developed for forming a photoresist film in the case where the photoresist film is not formed for development. In the photocurable composition of the present invention, a composition of a good photoresist film can be obtained without performing development.

本發明之光硬化性組合物包含:(A)環氧(甲基)丙烯酸酯,其不具有羧基且具有2000以上之重量平均分子量;(B)光硬化性化合物,其並非具有2000以上之重量平均分子量之環氧(甲基)丙烯酸酯,而為不具有2000以上之重量平均分子量且具有至少1個乙烯性不飽和鍵者;(C)白色顏料;及(D)光聚合起始劑。 The photocurable composition of the present invention comprises: (A) an epoxy (meth) acrylate having no carboxyl group and having a weight average molecular weight of 2,000 or more; and (B) a photocurable compound which does not have a weight of 2000 or more. An epoxy (meth) acrylate having an average molecular weight, which is a weight average molecular weight of not more than 2,000 and having at least one ethylenically unsaturated bond; (C) a white pigment; and (D) a photopolymerization initiator.

於本發明中,由於採用上述構成,故而可提高硬化物膜(光阻劑膜等)對於塗佈對象構件之密接性。於本發明中,即便不進行顯影,硬化物膜對於塗佈對象構件之密接性亦變高。例如,可提高基板等電子零件本體與硬化物膜(光阻劑膜等)之密接性,可抑制硬化物膜(光阻劑膜等)之剝離。進而,由於本發明之光硬化性組合物包含(C)白色顏料,故而可形成白色之硬化物膜(光阻劑膜等)。藉由硬化物膜(光阻劑膜等)為白色,可提高硬化物膜(光阻劑膜等)之光反射率。進而,於本發明中,由於採用上述構成,故而可提高硬化物膜(光阻劑膜等)之耐熱性。例如,可抑制硬化物膜(光阻劑膜等)之變色。 In the present invention, since the above configuration is employed, the adhesion of the cured film (such as a photoresist film) to the member to be coated can be improved. In the present invention, even if the development is not performed, the adhesion of the cured film to the member to be coated is also high. For example, the adhesion between the main body of the electronic component such as a substrate and the cured film (such as a photoresist film) can be improved, and peeling of the cured film (such as a photoresist film) can be suppressed. Further, since the photocurable composition of the present invention contains (C) a white pigment, a white cured film (such as a photoresist film) can be formed. When the cured film (such as a photoresist film) is white, the light reflectance of the cured film (such as a photoresist film) can be improved. Further, in the present invention, since the above configuration is employed, the heat resistance of the cured film (such as a photoresist film) can be improved. For example, discoloration of a cured film (such as a photoresist film) can be suppressed.

進而,本發明之光硬化性組合物100重量%中,(A)環氧(甲基)丙烯酸酯之含量為5重量%以上且30重量%以下。因此,可有效地提高硬化物膜對於塗佈對象構件之密接性。進而,若(A)環氧(甲基)丙烯酸酯之含量處於上述範圍內,則於印刷本發明之光硬化性組合物時,外觀變得良好。於本發明中,為了高度地獲得本發明之效果,(A)環氧(甲基)丙烯酸酯之含量處於上述範圍內係重要構成。 Further, in 100% by weight of the photocurable composition of the present invention, the content of the (A) epoxy (meth) acrylate is 5% by weight or more and 30% by weight or less. Therefore, the adhesion of the cured film to the member to be coated can be effectively improved. Further, when the content of the (A) epoxy (meth) acrylate is in the above range, the appearance is improved when the photocurable composition of the present invention is printed. In the present invention, in order to highly obtain the effects of the present invention, it is important that the content of the (A) epoxy (meth) acrylate is within the above range.

進而,於本發明中,即便不進行光微影法中之曝光步驟及顯影 步驟等多個步驟,亦可形成良好之硬化物膜(光阻劑膜等)。於不進行曝光步驟及顯影步驟之情形時,可減少廢棄物之量,可降低環境負荷。進而,亦可降低電子零件等之製造成本。 Further, in the present invention, even if the exposure step and development in the photolithography method are not performed A plurality of steps, such as a step, can also form a good cured film (photoresist film, etc.). When the exposure step and the development step are not performed, the amount of waste can be reduced, and the environmental load can be reduced. Further, the manufacturing cost of electronic parts and the like can be reduced.

於上述光硬化性組合物中,25℃及1rpm下之黏度η1相對於25℃及10rpm下之黏度η2的比(η1/η2)較佳為0.5以上,更佳為1.1以上,進而較佳為1.4以上,且較佳為2.2以下,更佳為2.0以下。上述光硬化性組合物可較佳地用於不進行顯影而形成光阻劑膜,因此有將上述光硬化性組合物局部且複數個部位地塗佈於電子零件本體等塗佈對象構件之表面上而使用的情況。例如,有將上述光硬化性組合物塗佈成圖案狀之情況。若上述比(η1/η2)為上述下限以上及上述上限以下,則可更高精度地於特定區域形成光阻劑膜。例如,即便於寬度150μm以下之範圍內塗佈成圖案狀,亦可精度良好地形成硬化物膜(光阻劑膜等)。上述光硬化性組合物可較佳地用於藉由圖案印刷而形成硬化物膜。 In the photocurable composition, the ratio (η1/η2) of the viscosity η1 at 25 ° C and 1 rpm to the viscosity η 2 at 25 ° C and 10 rpm is preferably 0.5 or more, more preferably 1.1 or more, and further preferably 1.4 or more, and preferably 2.2 or less, more preferably 2.0 or less. The photocurable composition can be preferably used for forming a photoresist film without performing development. Therefore, the photocurable composition is applied to a surface of a coating member such as an electronic component main body in a part or a plurality of portions. Used in the case of use. For example, there is a case where the photocurable composition is applied in a pattern. When the ratio (η1/η2) is not less than the above lower limit and not more than the above upper limit, the photoresist film can be formed in a specific region with higher precision. For example, even if it is applied in a pattern shape within a range of 150 μm or less in width, a cured film (such as a photoresist film) can be formed with high precision. The above photocurable composition can be preferably used to form a cured film by pattern printing.

上述黏度可使用E型黏度計進行測定。 The above viscosity can be measured using an E-type viscometer.

使用上述光硬化性組合物,以成為累計光量2000mJ/cm2之方式照射波長365nm之光而獲得硬化物,並將所獲得之硬化物於270℃下放置5分鐘。放置前後之L* a* b*表色系統中之色差△E較佳為5.0以下,更佳為4.0以下,進而較佳為3.5以下,尤佳為3.0以下。若上述△E為上述上限以下,則硬化物膜之耐熱性相當優異,可抑制長期使用所致之硬化物膜之光反射率之降低。作為用以照射波長365nm之光之燈,可列舉:金屬鹵素燈、水銀燈及LED燈等。 Using the photocurable composition, light having a wavelength of 365 nm was irradiated so as to have an integrated light amount of 2000 mJ/cm 2 to obtain a cured product, and the obtained cured product was allowed to stand at 270 ° C for 5 minutes. The color difference ΔE in the L * a * b * color system before and after the placement is preferably 5.0 or less, more preferably 4.0 or less, still more preferably 3.5 or less, and still more preferably 3.0 or less. When the ΔE is at most the above upper limit, the heat resistance of the cured film is relatively excellent, and the decrease in the light reflectance of the cured film due to long-term use can be suppressed. Examples of the lamp for irradiating light having a wavelength of 365 nm include a metal halide lamp, a mercury lamp, and an LED lamp.

上述光硬化性組合物較佳為用於形成單層之光阻劑膜。於本發明中,即便為單層之光阻劑膜,亦可形成表現上述效果之光阻劑膜。上述光硬化性組合物較佳為不用於與其他光硬化性組合物一起形成多層之光阻劑膜。使用上述光硬化性組合物所形成之單層之光阻劑膜較佳為不與其他光阻劑膜積層。於使用2種以上之光硬化性組合物形成 多層之光阻劑膜之情形時,光阻劑膜之製造效率降低。 The photocurable composition is preferably a photoresist film for forming a single layer. In the present invention, even if it is a single-layer photoresist film, a photoresist film which exhibits the above effects can be formed. The photocurable composition is preferably a photoresist film which is not used to form a plurality of layers together with other photocurable compositions. The single-layer photoresist film formed using the above photocurable composition is preferably not laminated with other photoresist films. Formed using two or more photocurable compositions In the case of a multilayer photoresist film, the manufacturing efficiency of the photoresist film is lowered.

上述光硬化性組合物係藉由光之照射而硬化,因此可不包含熱硬化性化合物,亦可不包含熱硬化劑。上述光硬化性組合物較佳為不藉由熱硬化劑之作用使之熱硬化而使用。為了形成上述硬化物膜(光阻劑膜等),亦可不使配置於塗佈對象構件之表面上之組合物層(光阻劑層等)熱硬化。由於形成上述硬化物膜,故而亦可不對配置於塗佈對象構件之表面上之組合物層進行加熱。但是,上述組合物層亦可進行低溫下之加熱。為了形成上述硬化物膜,較佳為不將上述組合物層加熱至280℃以上,更佳為不加熱至180℃以上,進而較佳為不加熱至60℃以上。對上述組合物層進行加熱之溫度越低,越能抑制電子零件本體等塗佈對象構件之熱劣化。 Since the photocurable composition is cured by irradiation with light, it may not contain a thermosetting compound or may not contain a thermosetting agent. The photocurable composition is preferably used without being thermally hardened by the action of a thermosetting agent. In order to form the cured film (such as a photoresist film), the composition layer (photoresist layer or the like) disposed on the surface of the member to be coated may not be thermally cured. Since the cured film is formed, the composition layer disposed on the surface of the member to be coated may not be heated. However, the above composition layer can also be heated at a low temperature. In order to form the cured film, it is preferred that the composition layer is not heated to 280 ° C or higher, more preferably not heated to 180 ° C or higher, and further preferably not heated to 60 ° C or higher. The lower the temperature at which the composition layer is heated, the more the thermal deterioration of the member to be coated such as the electronic component body can be suppressed.

上述光硬化性組合物包含具有2000以上之重量平均分子量之光硬化性成分。上述光硬化性組合物至少包含(A)不具有羧基且具有2000以上之重量平均分子量之環氧(甲基)丙烯酸酯作為上述光硬化性成分。上述光硬化性組合物亦可包含除(A)環氧(甲基)丙烯酸酯以外之具有2000以上之重量平均分子量之光硬化性成分作為上述光硬化性成分。 The photocurable composition contains a photocurable component having a weight average molecular weight of 2,000 or more. The photocurable composition contains at least (A) an epoxy (meth) acrylate having no carboxyl group and having a weight average molecular weight of 2,000 or more as the photocurable component. The photocurable composition may further contain, as the photocurable component, a photocurable component having a weight average molecular weight of 2,000 or more excluding (A) epoxy (meth) acrylate.

就進一步提高硬化物膜之密接性之觀點而言,上述光硬化性組合物中,以重量基準計,上述光硬化性組合物所包含之上述光硬化性成分整體之含量相對於(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物之含量的比較佳為0.1以上,更佳為0.2以上,進而較佳為0.3以上。又,就進一步提高硬化物膜之密接性之觀點而言,上述光硬化性組合物中,以重量基準計,上述光硬化性組合物所包含之上述光硬化性成分整體之含量相對於(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物之含量的比較佳為1.5以下,更佳為1.25以下,進而較佳為0.95以下,尤佳為0.7以下。 In the photocurable composition, the content of the entire photocurable component contained in the photocurable composition is (B) based on the weight of the photocurable composition. The content of the photocurable compound having at least one ethylenically unsaturated bond is preferably 0.1 or more, more preferably 0.2 or more, still more preferably 0.3 or more. In addition, in the photocurable composition, the content of the photocurable component contained in the photocurable composition is relative to (B) in terms of the weight of the cured film. The content of the photocurable compound having at least one ethylenically unsaturated bond is preferably 1.5 or less, more preferably 1.25 or less, still more preferably 0.95 or less, and still more preferably 0.7 or less.

關於上述光硬化性組合物所包含之上述光硬化性成分整體之含量,於上述光硬化性組合物僅包含(A)環氧(甲基)丙烯酸酯作為具有2000以上之重量平均分子量之光硬化性成分之情形時,該含量表示(A)環氧(甲基)丙烯酸酯之含量,於上述光硬化性組合物包含(A)環氧(甲基)丙烯酸酯及除(A)環氧(甲基)丙烯酸酯以外之具有2000以上之重量平均分子量之光硬化性成分作為具有2000以上之重量平均分子量之光硬化性成分之情形時,該含量表示(A)環氧(甲基)丙烯酸酯與除(A)環氧(甲基)丙烯酸酯以外之具有2000以上之重量平均分子量之光硬化性成分的合計含量。 The content of the photocurable component contained in the photocurable composition is such that the photocurable composition contains only (A) epoxy (meth) acrylate as photohardening having a weight average molecular weight of 2,000 or more. In the case of a sexual component, the content indicates the content of (A) epoxy (meth) acrylate, and the photocurable composition contains (A) epoxy (meth) acrylate and (A) epoxy ( When a photocurable component having a weight average molecular weight of 2,000 or more other than methyl acrylate is used as a photocurable component having a weight average molecular weight of 2,000 or more, the content means (A) epoxy (meth) acrylate The total content of the photocurable components having a weight average molecular weight of 2,000 or more excluding (A) epoxy (meth) acrylate.

以下,對上述光硬化性組合物所包含之各成分進行說明。 Hereinafter, each component contained in the photocurable composition will be described.

((A)環氧(甲基)丙烯酸酯) ((A) Epoxy (meth) acrylate)

上述光硬化性組合物所包含之(A)環氧(甲基)丙烯酸酯不具有羧基。上述光硬化性組合物所包含之(A)環氧(甲基)丙烯酸酯之重量平均分子量為2000以上。藉由使用(A)環氧(甲基)丙烯酸酯,硬化物膜對於塗佈對象構件之密接性會有效地提高。尤其是若於(C)白色顏料之含量較多之情形時不使用(A)環氧(甲基)丙烯酸酯,則有硬化物膜之密接性容易變低之傾向。藉由使用(A)環氧(甲基)丙烯酸酯,即便(C)白色顏料之含量較多,亦可提高硬化物膜之密接性。(A)環氧(甲基)丙烯酸酯可僅使用1種,亦可併用2種以上。 The (A) epoxy (meth) acrylate contained in the photocurable composition does not have a carboxyl group. The weight average molecular weight of the (A) epoxy (meth) acrylate contained in the photocurable composition is 2,000 or more. By using the (A) epoxy (meth) acrylate, the adhesion of the cured film to the member to be coated is effectively improved. In particular, when (A) epoxy (meth) acrylate is not used in the case where the content of the (C) white pigment is large, the adhesion of the cured film tends to be low. By using (A) epoxy (meth) acrylate, even if the content of the (C) white pigment is large, the adhesion of the cured film can be improved. (A) Epoxy (meth) acrylate may be used alone or in combination of two or more.

就提高硬化物膜之硬度之觀點而言,(A)環氧(甲基)丙烯酸酯較佳為包含2官能之環氧(甲基)丙烯酸酯、及3官能以上之環氧(甲基)丙烯酸酯。2官能之環氧(甲基)丙烯酸酯較佳為具有2個(甲基)丙烯醯基。3官能以上之環氧(甲基)丙烯酸酯較佳為具有3個以上之(甲基)丙烯醯基。 From the viewpoint of improving the hardness of the cured film, the (A) epoxy (meth) acrylate preferably contains a bifunctional epoxy (meth) acrylate and a trifunctional or higher epoxy (methyl). Acrylate. The bifunctional epoxy (meth) acrylate preferably has two (meth) acrylonitrile groups. The trifunctional or higher epoxy (meth) acrylate preferably has three or more (meth) acrylonitrile groups.

(A)環氧(甲基)丙烯酸酯係使(甲基)丙烯酸與環氧化合物進行反應而獲得。(A)環氧(甲基)丙烯酸酯可藉由將環氧基轉化為(甲基)丙烯醯 基而獲得。上述光硬化性組合物由於藉由光照射而硬化,因此(A)環氧(甲基)丙烯酸酯較佳為不具有環氧基。 (A) Epoxy (meth) acrylate is obtained by reacting (meth)acrylic acid with an epoxy compound. (A) Epoxy (meth) acrylate can be converted to (meth) propylene by converting an epoxy group Obtained by the base. Since the photocurable composition is cured by light irradiation, the (A) epoxy (meth) acrylate preferably does not have an epoxy group.

作為(A)環氧(甲基)丙烯酸酯,可列舉:雙酚型環氧(甲基)丙烯酸酯(例如雙酚A型環氧(甲基)丙烯酸酯、雙酚F型環氧(甲基)丙烯酸酯、雙酚S型環氧(甲基)丙烯酸酯)、甲酚酚醛清漆型環氧(甲基)丙烯酸酯、胺改性雙酚型環氧(甲基)丙烯酸酯、己內酯改性雙酚型環氧(甲基)丙烯酸酯、羧酸酐改性環氧(甲基)丙烯酸酯、及酚系酚醛清漆型環氧(甲基)丙烯酸酯等。 Examples of the (A) epoxy (meth) acrylate include bisphenol type epoxy (meth) acrylate (for example, bisphenol A type epoxy (meth) acrylate, bisphenol F type epoxy (A) Acrylate, bisphenol S type epoxy (meth) acrylate), cresol novolak type epoxy (meth) acrylate, amine modified bisphenol type epoxy (meth) acrylate, An ester-modified bisphenol epoxy (meth) acrylate, a carboxylic anhydride-modified epoxy (meth) acrylate, and a phenolic novolak epoxy (meth) acrylate.

作為2官能之環氧(甲基)丙烯酸酯之市售品,可列舉:KAYARAD R-381(日本化藥公司製造,雙酚A型環氧丙烯酸酯)、PE2100P(MIWON公司製造,雙酚A型環氧丙烯酸酯)、Ripoxy PC-3F(昭和電工公司製造,雙酚A型環氧丙烯酸酯)及EBECRYL 3708(DAICEL-ALLNEX公司製造,改性雙酚A型環氧丙烯酸酯)等。 又,作為3官能以上之環氧(甲基)丙烯酸酯之市售品,可列舉EBECRYL 3603(DAICEL-ALLNEX公司製造,酚醛清漆型環氧丙烯酸酯)等。又,亦可使2官能之環氧(甲基)丙烯酸酯之羥基改性而導入(甲基)丙烯醯基,藉此獲得3官能以上之環氧(甲基)丙烯酸酯。 Commercial products of the bifunctional epoxy (meth) acrylate include KAYARAD R-381 (manufactured by Nippon Kayaku Co., Ltd., bisphenol A epoxy acrylate), and PE2100P (manufactured by MIWON Co., Ltd., bisphenol A) Epoxy acrylate), Ripoxy PC-3F (manufactured by Showa Denko Co., Ltd., bisphenol A epoxy acrylate), and EBECRYL 3708 (manufactured by DAICEL-ALLNEX, modified bisphenol A epoxy acrylate). In addition, as a commercial item of the trifunctional or more epoxy (meth) acrylate, EBECRYL 3603 (manufactured by DAICEL-ALLNEX Co., Ltd., novolak type epoxy acrylate), etc. are mentioned. Further, a hydroxyl group of a bifunctional epoxy (meth) acrylate may be modified to introduce a (meth) acrylonitrile group, whereby a trifunctional or higher epoxy (meth) acrylate may be obtained.

「(甲基)丙烯醯基」表示丙烯醯基及甲基丙烯醯基。「(甲基)丙烯酸」表示丙烯酸及甲基丙烯酸。「(甲基)丙烯酸酯」表示丙烯酸酯及甲基丙烯酸酯。 The "(meth)acryloyl group" means an acryloyl group and a methacryloyl group. "(Meth)acrylic acid" means acrylic acid and methacrylic acid. "(Meth)acrylate" means acrylate and methacrylate.

(A)環氧(甲基)丙烯酸酯之重量平均分子量為2000以上。若(A)環氧(甲基)丙烯酸酯之重量平均分子量未達2000,則有硬化物膜之密接性變差之傾向。(A)環氧(甲基)丙烯酸酯之重量平均分子量較佳為20000以下。但是,亦可一起使用重量平均分子量為2000以上之(A)環氧(甲基)丙烯酸酯以及重量平均分子量未達2000之環氧(甲基)丙烯酸酯。(A)環氧(甲基)丙烯酸酯之重量平均分子量較佳為3000以上,更佳 為5000以上。 (A) The epoxy (meth) acrylate has a weight average molecular weight of 2,000 or more. When the weight average molecular weight of the (A) epoxy (meth) acrylate is less than 2,000, the adhesion of the cured film tends to be deteriorated. The weight average molecular weight of the (A) epoxy (meth) acrylate is preferably 20,000 or less. However, (A) epoxy (meth) acrylate having a weight average molecular weight of 2,000 or more and epoxy (meth) acrylate having a weight average molecular weight of less than 2,000 may also be used together. (A) The weight average molecular weight of the epoxy (meth) acrylate is preferably 3,000 or more, more preferably It is 5000 or more.

重量平均分子量係以利用凝膠滲透層析法(GPC)所測得之聚苯乙烯換算而得之重量平均分子量,可藉由下述測定裝置及測定條件進行測定。 The weight average molecular weight is a weight average molecular weight obtained by polystyrene conversion measured by gel permeation chromatography (GPC), and can be measured by the following measuring apparatus and measurement conditions.

測定裝置:Nihon Waters公司製造之「Waters GPC System(Waters 2690+Waters 2414(RI))」 Measuring device: "Waters GPC System (Waters 2690 + Waters 2414 (RI))" manufactured by Nihon Waters

測定條件管柱:Shodex GPC LF-G×1根、Shodex GPC LF-804×2根 Measuring condition column: Shodex GPC LF-G×1 root, Shodex GPC LF-804×2 root

流動相:THF 1.0mL/min Mobile phase: THF 1.0mL/min

樣品濃度:5mg/mL Sample concentration: 5mg/mL

檢測器:示差折射率檢測器(RID) Detector: Differential Index Detector (RID)

標準物質:聚苯乙烯(TOSOH公司製造,分子量:620~590000) Standard material: polystyrene (manufactured by TOSOH, molecular weight: 620~590000)

(A)環氧(甲基)丙烯酸酯亦可為使具有羥基之環氧(甲基)丙烯酸酯之羥基改性而成之環氧(甲基)丙烯酸酯。於此情形時,可提高交聯度,提高硬度。作為可用於改性之化合物,可列舉矽烷偶合劑、及具有異氰酸酯基之單體等。作為上述矽烷偶合劑,可列舉具有乙烯基、(甲基)丙烯醯基、苯乙烯基、巰基、環氧基、胺基、硫基、脲基、及異氰酸酯基等官能基之化合物等。由於具有光反應性,故而較佳為具有乙烯基、(甲基)丙烯醯基、苯乙烯基、或巰基之化合物。作為具有異氰酸酯基之單體,可列舉具有乙烯基、(甲基)丙烯醯基、苯乙烯基、或巰基之化合物等。 (A) The epoxy (meth) acrylate may be an epoxy (meth) acrylate obtained by modifying a hydroxyl group of an epoxy (meth) acrylate having a hydroxyl group. In this case, the degree of crosslinking can be increased and the hardness can be improved. Examples of the compound which can be used for the modification include a decane coupling agent, a monomer having an isocyanate group, and the like. The decane coupling agent may, for example, be a compound having a functional group such as a vinyl group, a (meth)acryl fluorenyl group, a styryl group, a fluorenyl group, an epoxy group, an amine group, a thio group, a ureido group or an isocyanate group. Since it has photoreactivity, it is preferably a compound having a vinyl group, a (meth)acryl fluorenyl group, a styryl group, or a fluorenyl group. Examples of the monomer having an isocyanate group include a compound having a vinyl group, a (meth)acryl fluorenyl group, a styryl group, or a fluorenyl group.

(A)環氧(甲基)丙烯酸酯不具有羧基。藉由使用不具有羧基之環氧(甲基)丙烯酸酯,可防止由硬化物膜中之羧基所產生之不良影響,例如可抑制硬化物膜之變色。 (A) Epoxy (meth) acrylate does not have a carboxyl group. By using an epoxy (meth) acrylate having no carboxyl group, adverse effects due to carboxyl groups in the cured film can be prevented, for example, discoloration of the cured film can be suppressed.

上述光硬化性組合物100重量%中,(A)環氧(甲基)丙烯酸酯之含量為5重量%以上且30重量%以下。上述光硬化性組合物100重量%中,(A)環氧(甲基)丙烯酸酯之含量較佳為10重量%以上。若(A)環氧 (甲基)丙烯酸酯之含量為上述下限以上,則硬化物之密接性會有效地提高。若(A)環氧(甲基)丙烯酸酯之含量為上述上限以下,則硬化物膜之鉛筆硬度會有效地提高,進而,於印刷時容易獲得均勻之塗膜。又,就有效地提高硬化物膜之密接性之觀點而言,上述光硬化性組合物100重量%中,重量平均分子量為2000以上之2官能之環氧(甲基)丙烯酸酯與重量平均分子量為2000以上之3官能以上之環氧(甲基)丙烯酸酯的合計含量較佳為5重量%以上,更佳為10重量%以上,且較佳為30重量%以下。 The content of the (A) epoxy (meth) acrylate in 100% by weight of the photocurable composition is 5% by weight or more and 30% by weight or less. In 100% by weight of the photocurable composition, the content of the (A) epoxy (meth) acrylate is preferably 10% by weight or more. If (A) epoxy When the content of the (meth) acrylate is at least the above lower limit, the adhesion of the cured product is effectively improved. When the content of the (A) epoxy (meth) acrylate is not more than the above upper limit, the pencil hardness of the cured film is effectively improved, and a uniform coating film is easily obtained at the time of printing. In the 100% by weight of the photocurable composition, the bifunctional epoxy (meth) acrylate having a weight average molecular weight of 2,000 or more and the weight average molecular weight are 100% by weight of the photocurable composition. The total content of the trifunctional or higher epoxy (meth) acrylate of 2,000 or more is preferably 5% by weight or more, more preferably 10% by weight or more, and still more preferably 30% by weight or less.

((B)具有至少1個乙烯性不飽和鍵之光硬化性化合物) ((B) Photocurable compound having at least one ethylenically unsaturated bond)

藉由一起使用(A)環氧(甲基)丙烯酸酯以及(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物,即便(C)白色顏料之含量較多,亦可有效地提高硬化物膜之密接性,進而,容易將光硬化性組合物之黏度比(η1/η2)控制於最佳之範圍內。(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物中不含具有2000以上之重量平均分子量之環氧(甲基)丙烯酸酯。(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物可僅使用1種,亦可併用2種以上。 By using together (A) epoxy (meth) acrylate and (B) photocurable compound having at least one ethylenically unsaturated bond, even if the content of (C) white pigment is large, it can be effectively improved. Further, the adhesion between the cured film and the viscosity ratio (η1/η2) of the photocurable composition are easily controlled within an optimum range. (B) The photocurable compound having at least one ethylenically unsaturated bond does not contain an epoxy (meth) acrylate having a weight average molecular weight of 2,000 or more. (B) The photocurable compound having at least one ethylenically unsaturated bond may be used alone or in combination of two or more.

(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物不具有2000以上之重量平均分子量。因此,(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物較佳為具有未達2000之分子量。(B)光硬化性化合物之分子量較佳為1000以下,更佳為800以下,進而較佳為600以下。再者,於本發明中,所謂分子量,於可根據分子結構算出之情形時係指所算出之值,於無法根據分子結構算出之情形時係指重量平均分子量。 (B) The photocurable compound having at least one ethylenically unsaturated bond does not have a weight average molecular weight of 2,000 or more. Therefore, (B) the photocurable compound having at least one ethylenically unsaturated bond preferably has a molecular weight of less than 2,000. The molecular weight of the (B) photocurable compound is preferably 1,000 or less, more preferably 800 or less, still more preferably 600 or less. In the present invention, the molecular weight refers to the calculated value when it is calculated based on the molecular structure, and refers to the weight average molecular weight when it cannot be calculated from the molecular structure.

就進一步提高硬化物膜之密接性之觀點而言,(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物較佳為具有至少1個(甲基)丙烯醯基之光硬化性化合物。(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物較佳為具有至少1個(甲基)丙烯醯基作為包含乙烯性不飽和鍵之 基。 From the viewpoint of further improving the adhesion of the cured film, (B) the photocurable compound having at least one ethylenically unsaturated bond is preferably a photocurable compound having at least one (meth)acryl fluorenyl group. . (B) The photocurable compound having at least one ethylenically unsaturated bond preferably has at least one (meth) acrylonitrile group as the ethylenically unsaturated bond. base.

作為(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物,並無特別限定,可列舉:多元醇之(甲基)丙烯酸加成物、多元醇之環氧烷改性物之(甲基)丙烯酸加成物、(甲基)丙烯酸胺基甲酸酯、及聚酯(甲基)丙烯酸酯等。作為上述多元醇,可列舉:二乙二醇、三乙二醇、聚乙二醇、二丙二醇、三丙二醇、聚丙二醇、三羥甲基丙烷、環己烷二甲醇、三環癸烷二甲醇、雙酚A之環氧烷加成物、及季戊四醇等。 (B)光硬化性化合物中,亦可殘留一部分羥基。 The photocurable compound having at least one ethylenically unsaturated bond (B) is not particularly limited, and examples thereof include a (meth)acrylic acid addition product of a polyhydric alcohol and an alkylene oxide modified product of a polyhydric alcohol ( Methyl)acrylic acid adducts, (meth)acrylic acid urethanes, and polyester (meth)acrylates. Examples of the polyhydric alcohol include diethylene glycol, triethylene glycol, polyethylene glycol, dipropylene glycol, tripropylene glycol, polypropylene glycol, trimethylolpropane, cyclohexane dimethanol, and tricyclodecane dimethanol. , an alkylene oxide adduct of bisphenol A, and pentaerythritol. (B) In the photocurable compound, a part of the hydroxyl group may remain.

就進一步提高硬化物膜之密接性之觀點而言,光硬化性組合物亦可包含(甲基)丙烯酸胺基甲酸酯或聚酯(甲基)丙烯酸酯。 The photocurable composition may further contain (meth)acrylic acid urethane or polyester (meth) acrylate from the viewpoint of further improving the adhesion of the cured film.

就進一步提高硬化物膜之密接性之觀點而言,(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物較佳為包含(B1)具有1個乙烯性不飽和鍵之光硬化性化合物。 From the viewpoint of further improving the adhesion of the cured film, (B) the photocurable compound having at least one ethylenically unsaturated bond preferably contains (B1) photocuring property having one ethylenically unsaturated bond. Compound.

(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物亦可包含(B2)具有2個以上乙烯性不飽和鍵之光硬化性化合物,還可包含(B3)具有3個以上乙烯性不飽和鍵之光硬化性化合物。就進一步提高硬化物膜之密接性之觀點而言,(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物較佳為包含(B1)具有1個乙烯性不飽和鍵之光硬化性化合物、及(B2)具有2個以上乙烯性不飽和鍵之光硬化性化合物。 (B) The photocurable compound having at least one ethylenically unsaturated bond may further comprise (B2) a photocurable compound having two or more ethylenically unsaturated bonds, and may further contain (B3) having three or more ethylenic groups. A photocurable compound that is unsaturated. From the viewpoint of further improving the adhesion of the cured film, (B) the photocurable compound having at least one ethylenically unsaturated bond preferably contains (B1) photocuring property having one ethylenically unsaturated bond. A compound and (B2) a photocurable compound having two or more ethylenically unsaturated bonds.

就進一步提高硬化物膜之密接性之觀點而言,(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物較佳為包含脂環式化合物或者包含芳香環或羥基。較佳為單官能之成分,但亦可包含二官能等多官能之複數種成分。 From the viewpoint of further improving the adhesion of the cured film, (B) the photocurable compound having at least one ethylenically unsaturated bond preferably contains an alicyclic compound or an aromatic ring or a hydroxyl group. It is preferably a monofunctional component, but may also contain a plurality of components such as a difunctional multifunctional.

(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物較佳為不具有羧基。藉由使用不具有羧基之光硬化性化合物,可防止由硬化物膜中之羧基所產生之不良影響,例如可抑制硬化物膜之變色。 (B) The photocurable compound having at least one ethylenically unsaturated bond preferably does not have a carboxyl group. By using a photocurable compound having no carboxyl group, adverse effects due to carboxyl groups in the cured film can be prevented, and for example, discoloration of the cured film can be suppressed.

(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物之25℃下之黏度較佳為1mPa‧s以上,更佳為3mPa‧s以上。就進一步提高硬化物膜之密接性之觀點而言,(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物之25℃下之黏度較佳為200mPa‧s以下,更佳為100mPa‧s以下。 (B) The photocurable compound having at least one ethylenically unsaturated bond preferably has a viscosity at 25 ° C of 1 mPa ‧ or more, more preferably 3 mPa ‧ s or more. From the viewpoint of further improving the adhesion of the cured film, (B) the photocurable compound having at least one ethylenically unsaturated bond preferably has a viscosity at 25 ° C of 200 mPa ‧ or less, more preferably 100 mPa ‧ s below.

上述黏度可使用E型黏度計於25℃及10rpm之條件下進行測定。 The above viscosity can be measured using an E-type viscometer at 25 ° C and 10 rpm.

上述光硬化性組合物100重量%中,(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物之含量較佳為5重量%以上,更佳為10重量%以上,且較佳為50重量%以下,更佳為40重量%以下。若(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物之含量為上述下限以上及上述上限以下,則硬化物膜之物性會有效地提高。 The content of the photocurable compound having at least one ethylenically unsaturated bond in (B) 100% by weight of the photocurable composition is preferably 5% by weight or more, more preferably 10% by weight or more, and preferably 50% by weight or less, more preferably 40% by weight or less. When the content of the photocurable compound having at least one ethylenically unsaturated bond (B) is at least the above lower limit and not more than the above upper limit, the physical properties of the cured film are effectively improved.

上述光硬化性組合物100重量%中,(B1)具有1個乙烯性不飽和鍵之光硬化性化合物之含量較佳為10重量%以上,更佳為20重量%以上,且較佳為50重量%以下,更佳為40重量%以下。若(B1)具有至少1個乙烯性不飽和鍵之光硬化性化合物之含量為上述下限以上及上述上限以下,則硬化物膜之密接性會有效地提高。 In 100% by weight of the photocurable composition, the content of the photocurable compound having one ethylenically unsaturated bond in (B1) is preferably 10% by weight or more, more preferably 20% by weight or more, and preferably 50% by weight. The weight% or less is more preferably 40% by weight or less. When the content of the photocurable compound having at least one ethylenically unsaturated bond in (B1) is at least the above lower limit and not more than the above upper limit, the adhesion of the cured film is effectively improved.

上述光硬化性組合物100重量%中,(B3)具有3個以上乙烯性不飽和鍵之光硬化性化合物之含量較佳為5重量%以上,且較佳為20重量%以下。若(B3)具有3個以上乙烯性不飽和鍵之光硬化性化合物之含量為上述下限以上及上述上限以下,則硬化物膜之密接性會有效地提高。 In 100% by weight of the photocurable composition, the content of the photocurable compound having three or more ethylenically unsaturated bonds in (B3) is preferably 5% by weight or more, and preferably 20% by weight or less. When the content of the photocurable compound having three or more ethylenically unsaturated bonds (B3) is at least the above lower limit and not more than the above upper limit, the adhesion of the cured film is effectively improved.

((C)白色顏料) ((C) white pigment)

藉由上述光硬化性組合物包含(C)白色顏料,可形成光反射率較高之硬化物膜。藉由使用(C)白色顏料,與僅使用(C)白色顏料以外之填充材之情形相比,獲得光反射率較高之硬化物膜。(C)白色顏料可僅使用1種,亦可併用2種以上。 When the photocurable composition contains (C) a white pigment, a cured film having a high light reflectance can be formed. By using the (C) white pigment, a cured film having a higher light reflectance is obtained as compared with the case of using only a filler other than the (C) white pigment. (C) The white pigment may be used alone or in combination of two or more.

作為(C)白色顏料,可列舉:氧化鋁、二氧化鈦、氧化鋅、氧化鋯、氧化銻及氧化鎂等。 Examples of the (C) white pigment include alumina, titania, zinc oxide, zirconium oxide, cerium oxide, and magnesium oxide.

就進一步提高硬化物膜之光反射率之觀點而言,(C)白色顏料較佳為二氧化鈦、氧化鋅、硫酸鋇、碳酸鈣、滑石或氧化鋯。於使用該較佳之白色顏料之情形時,於二氧化鈦、氧化鋅、硫酸鋇、碳酸鈣、滑石及氧化鋯中,可使用1種或2種以上之白色顏料。(C)白色顏料較佳為二氧化鈦或氧化鋅,較佳為二氧化鈦,較佳為氧化鋅。(C)白色顏料亦可為氧化鋯。 The (C) white pigment is preferably titanium dioxide, zinc oxide, barium sulfate, calcium carbonate, talc or zirconia from the viewpoint of further increasing the light reflectance of the cured film. In the case of using the preferred white pigment, one or two or more kinds of white pigments may be used in the titanium dioxide, zinc oxide, barium sulfate, calcium carbonate, talc, and zirconia. The (C) white pigment is preferably titanium dioxide or zinc oxide, preferably titanium dioxide, preferably zinc oxide. (C) The white pigment may also be zirconia.

上述二氧化鈦較佳為金紅石型二氧化鈦。藉由使用金紅石型二氧化鈦,硬化物膜之耐熱性進一步提高,硬化物膜之變色進一步得到抑制。 The above titanium dioxide is preferably rutile type titanium dioxide. By using rutile-type titanium oxide, the heat resistance of the cured film is further improved, and the discoloration of the cured film is further suppressed.

上述二氧化鈦較佳為經鋁氧化物、鋯氧化物、或矽氧化物等進行表面處理之金紅石型二氧化鈦。藉由使用上述經表面處理之金紅石型二氧化鈦,硬化物膜之耐熱性會進一步提高。 The titanium dioxide is preferably a rutile-type titanium oxide surface-treated with an aluminum oxide, a zirconium oxide, or a cerium oxide. By using the above-described surface-treated rutile-type titanium oxide, the heat resistance of the cured film is further improved.

作為上述經表面處理之金紅石型二氧化鈦,例如可列舉:作為金紅石氯化法二氧化鈦之石原產業公司製造之「CR-90-2」、作為金紅石氯化法二氧化鈦之石原產業公司製造之「CR-58」、作為金紅石氯化法二氧化鈦之Dupont公司製造之「R-900」、以及作為金紅石硫酸法二氧化鈦之石原產業公司製造之「R-630」等。金紅石型二氧化鈦以外之白色顏料亦可同樣地進行表面處理。 For example, "CR-90-2" manufactured by Ishihara Sangyo Co., Ltd., which is rutile chlorinated titanium dioxide, and "Ishihara Industrial Co., Ltd., which is rutile chlorinated titanium dioxide", are exemplified as the rutile-type titanium dioxide. "R-900" manufactured by Dupont Co., Ltd., a rutile chlorination method, and "R-630" manufactured by Ishihara Sangyo Co., Ltd., a rutile sulfuric acid method. The white pigment other than rutile-type titanium dioxide can also be surface-treated in the same manner.

就進一步提高硬化物膜之密接性及強度之觀點而言,(C)白色顏料亦可包含二氧化鈦、及與二氧化鈦不同之白色顏料。 The (C) white pigment may further contain titanium dioxide and a white pigment different from titanium dioxide from the viewpoint of further improving the adhesion and strength of the cured film.

上述表面處理之方法並無特別限定。作為表面處理之方法,可使用乾式法、濕式法、整體摻混法、以及其他公知慣用之表面處理方法。 The method of the above surface treatment is not particularly limited. As the method of the surface treatment, a dry method, a wet method, an integral blending method, and other well-known conventional surface treatment methods can be used.

(C)白色顏料之平均粒徑較佳為0.1μm以上,且較佳為40μm以 下。若上述平均粒徑為上述下限以上及上述上限以下,則可進一步提高硬化物膜之光反射率。 The average particle diameter of the (C) white pigment is preferably 0.1 μm or more, and preferably 40 μm. under. When the average particle diameter is not less than the above lower limit and not more than the above upper limit, the light reflectance of the cured film can be further increased.

上述光硬化性組合物100重量%中,(C)白色顏料之含量較佳為20重量%以上,更佳為30重量%以上,進而較佳為40重量%以上,且較佳為70重量%以下,更佳為60重量%以下。若(C)白色顏料之含量為上述下限以上及上述上限以下,則硬化物膜之光反射率會進一步提高,上述硬化物膜之密接性進一步提高。上述光硬化性組合物100重量%中,(C)白色顏料之含量亦可為50重量%以上。 The content of the (C) white pigment in 100% by weight of the photocurable composition is preferably 20% by weight or more, more preferably 30% by weight or more, still more preferably 40% by weight or more, and preferably 70% by weight. Hereinafter, it is more preferably 60% by weight or less. When the content of the (C) white pigment is not less than the above lower limit and not more than the above upper limit, the light reflectance of the cured film is further improved, and the adhesion of the cured film is further improved. The content of the (C) white pigment in 100% by weight of the photocurable composition may be 50% by weight or more.

於本發明中,由於採用特定之組成,故而即便(C)白色顏料之含量較多,亦可提高硬化物膜之密接性。例如,即便於上述光硬化性組合物100重量%中,(C)白色顏料之含量為50重量%以上,硬化物膜之密接性亦會充分地提高。 In the present invention, since a specific composition is employed, even if the content of the (C) white pigment is large, the adhesion of the cured film can be improved. For example, even in the case of 100% by weight of the photocurable composition, the content of the (C) white pigment is 50% by weight or more, and the adhesion of the cured film is sufficiently improved.

就進一步提高硬化物膜之密接性且進一步提高硬化物膜之光反射率之觀點而言,上述光硬化性組合物中,以重量基準計,(C)白色顏料之含量相對於(A)環氧(甲基)丙烯酸酯之含量的比較佳為0.5以上,更佳為1.0以上,進而較佳為1.5以上。就進一步提高硬化物膜之密接性之觀點而言,上述光硬化性組合物中,以重量基準計,(C)白色顏料之含量相對於(A)環氧(甲基)丙烯酸酯之含量的比較佳為10以下,更佳為5.0以下,進而較佳為4.0以下。 From the viewpoint of further improving the adhesion between the cured film and further improving the light reflectance of the cured film, the content of the (C) white pigment relative to the (A) ring is based on the weight of the photocurable composition. The content of the oxygen (meth) acrylate is preferably 0.5 or more, more preferably 1.0 or more, still more preferably 1.5 or more. From the viewpoint of further improving the adhesion of the cured film, the content of the (C) white pigment relative to the content of the (A) epoxy (meth) acrylate is based on the weight of the photocurable composition. It is preferably 10 or less, more preferably 5.0 or less, still more preferably 4.0 or less.

於上述(C)白色顏料包含二氧化鈦之情形時,就進一步提高硬化物膜之密接性且進一步提高硬化物膜之光反射率之觀點而言,上述光硬化性組合物中,以重量基準計,二氧化鈦之含量相對於(C)白色顏料之含量的比較佳為0.4以上,更佳為0.6以上,進而較佳為0.8以上。就進一步提高硬化物膜之密接性之觀點而言,上述光硬化性組合物中,以重量基準計,二氧化鈦之含量相對於(C)白色顏料之含量的比較佳為1.0以下。 In the case where the (C) white pigment contains titanium dioxide, the photocurable composition is based on the weight, further improving the adhesion between the cured film and further improving the light reflectance of the cured film. The content of the titanium dioxide is preferably 0.4 or more, more preferably 0.6 or more, still more preferably 0.8 or more, based on the content of the (C) white pigment. From the viewpoint of further improving the adhesion between the cured film, the photocurable composition preferably has a content of titanium dioxide of 1.0 or less based on the weight of the (C) white pigment based on the weight.

((D)光聚合起始劑) ((D) Photopolymerization initiator)

上述光硬化性組合物由於包含(D)光聚合起始劑,因此可藉由光照射而使光硬化性組合物硬化。(D)光聚合起始劑可僅使用1種,亦可併用2種以上。 Since the photocurable composition contains (D) a photopolymerization initiator, the photocurable composition can be cured by light irradiation. (D) The photopolymerization initiator may be used alone or in combination of two or more.

作為(D)光聚合起始劑,可列舉:醯基氧化膦、鹵甲基化三、鹵甲基化二唑、咪唑、安息香、安息香烷基醚、蒽醌、苯并蒽酮、二苯甲酮、烷基苯酮、9-氧硫、苯甲酸酯、吖啶、啡、二茂鈦、α-胺烷基苯酮、肟、及該等之衍生物。 As the (D) photopolymerization initiator, fluorenylphosphine oxide, halomethylation III Halomethylation Diazole, imidazole, benzoin, benzoin alkyl ether, hydrazine, benzofluorenone, benzophenone, alkyl benzophenone, 9-oxosulfur Benzoate, acridine, brown , ferrocene, α-aminoalkylphenone, anthraquinone, and derivatives thereof.

作為二苯甲酮系光聚合起始劑,可列舉鄰苯甲醯苯甲酸甲酯及米其勒酮等。作為二苯甲酮系光聚合起始劑之市售品,可列舉EAB(保土谷化學工業公司製造)等。 Examples of the benzophenone-based photopolymerization initiator include methyl phthalic acid benzoate and michechone. A commercially available product of a benzophenone-based photopolymerization initiator is EAB (manufactured by Hodogaya Chemical Industry Co., Ltd.).

作為烷基苯酮系光聚合起始劑之市售品,可列舉:Darocure 1173、Darocure 2959、Irgacure 184、Irgacure 907、Irgacure 369、Irgacure 651(BASF公司製造)、及Esacure 1001M(Lamberti公司製造)等。 Commercial products of the alkylphenone-based photopolymerization initiator include Darocure 1173, Darocure 2959, Irgacure 184, Irgacure 907, Irgacure 369, Irgacure 651 (manufactured by BASF Corporation), and Esacure 1001M (manufactured by Lamberti Co., Ltd.). Wait.

作為醯基氧化膦系光聚合起始劑之市售品,可列舉:Lucirin TPO(BASF公司製造)、及Irgacure 819(BASF公司製造)等。 The commercially available product of the fluorenylphosphine oxide-based photopolymerization initiator may, for example, be Lucirin TPO (manufactured by BASF Corporation) or Irgacure 819 (manufactured by BASF Corporation).

作為9-氧硫系光聚合起始劑之市售品,可列舉:異丙基9-氧硫、及二乙基9-氧硫等。 9-oxosulfur A commercially available product of a photopolymerization initiator, exemplified by isopropyl 9-oxosulfur And diethyl 9-oxosulfur Wait.

作為肟酯系光聚合起始劑之市售品,可列舉:Irgacure OXE-01、及Irgacure OXE-02(BASF公司製造)等。 The commercially available product of the oxime ester photopolymerization initiator may, for example, be Irgacure OXE-01 or Irgacure OXE-02 (manufactured by BASF Corporation).

就進一步提高硬化物膜之密接性之觀點而言,(D)光聚合起始劑較佳為包含醯基膦系光聚合起始劑、及烷基苯酮系光聚合起始劑之兩者。 The (D) photopolymerization initiator preferably contains both a mercaptophosphine photopolymerization initiator and an alkylphenone photopolymerization initiator, from the viewpoint of further improving the adhesion of the cured film. .

就進一步抑制發泡、剝離及變色之觀點而言,(D)光聚合起始劑較佳為包含烷基苯酮系光聚合起始劑、及醯基氧化膦系光聚合起始劑 之兩者,亦較佳為包含醯基氧化膦系光聚合起始劑、及雙醯基氧化膦系光聚合起始劑之兩者。 The (D) photopolymerization initiator preferably contains an alkylphenone photopolymerization initiator and a mercaptophosphine oxide photopolymerization initiator, from the viewpoint of further suppressing foaming, peeling, and discoloration. Both of them are preferably both a fluorenylphosphine oxide-based photopolymerization initiator and a bis-indenylphosphine oxide-based photopolymerization initiator.

相對於(A)環氧(甲基)丙烯酸酯與(B)具有至少1個乙烯性不飽和鍵之光硬化性化合物之合計100重量份,(D)光聚合起始劑之含量較佳為1重量份以上,更佳為3重量份以上,且較佳為20重量份以下,更佳為15重量份以下。若(D)光聚合起始劑之含量為上述下限以上及上述上限以下,則可使光硬化性組合物良好地光硬化。 The content of the (D) photopolymerization initiator is preferably 100 parts by weight based on 100 parts by weight of the total of (A) epoxy (meth) acrylate and (B) photocurable compound having at least one ethylenically unsaturated bond. 1 part by weight or more, more preferably 3 parts by weight or more, and still more preferably 20 parts by weight or less, still more preferably 15 parts by weight or less. When the content of the (D) photopolymerization initiator is not less than the above lower limit and not more than the above upper limit, the photocurable composition can be photocured satisfactorily.

就進一步提高硬化物之內部及外表面之兩者之硬化性的觀點而言,(D)光聚合起始劑較佳為併用2種以上。光硬化性組合物較佳為包含2種以上之光聚合起始劑。具體而言,進而較佳為Irgacure 819(雙(2,4,6-三甲基苯甲醯基)-苯基氧化膦,BASF公司製造)與TPO(2,4,6-三甲基苯甲醯基-二苯基-氧化膦,BASF公司製造)、Esacure 1001M(1-[4-(4-苯甲醯基苯基硫基)苯基]-2-甲基-2-(4-甲基苯磺醯基)丙烷-1-酮,Lamberti公司製造)、Darocure 1173、Darocure 2959、Irgacure 907、Irgacure 369、Irgacure 651或Irgacure 184之組合。於此情形時,Irgacure 819之含量於(D)光聚合起始劑之總量100重量%中較佳為1重量%以上,更佳為15重量%以上,且較佳為99重量%以下,更佳為85重量%以下。又,亦可使用Irgacure 819作為必需成分並將3種以上之光聚合起始劑組合而使用。於此情形時,Irgacure 819之較佳含量之下限及上限亦與上述值相同。 In view of further improving the hardenability of both the inner and outer surfaces of the cured product, the (D) photopolymerization initiator is preferably used in combination of two or more kinds. The photocurable composition preferably contains two or more kinds of photopolymerization initiators. Specifically, Irgacure 819 (bis(2,4,6-trimethylbenzylidene)-phenylphosphine oxide, manufactured by BASF Corporation) and TPO (2,4,6-trimethylbenzene) are further preferred. Mercapto-diphenyl-phosphine oxide, manufactured by BASF Corporation, Esacure 1001M (1-[4-(4-benzylidenephenylthio)phenyl]-2-methyl-2-(4- A combination of methylphensulfonyl)propan-1-one, manufactured by Lamberti, Darocure 1173, Darocure 2959, Irgacure 907, Irgacure 369, Irgacure 651 or Irgacure 184. In this case, the content of Irgacure 819 is preferably 1% by weight or more, more preferably 15% by weight or more, and preferably 99% by weight or less, based on 100% by weight of the total amount of the (D) photopolymerization initiator. More preferably, it is 85% by weight or less. Further, Irgacure 819 can be used as an essential component and three or more kinds of photopolymerization initiators can be used in combination. In this case, the lower and upper limits of the preferred content of Irgacure 819 are also the same as above.

((E)具有至少1個硫醇基之含硫醇基化合物) ((E) a thiol group-containing compound having at least one thiol group)

藉由將(E)具有至少1個硫醇基之含硫醇基化合物與其他化合物併用,可獲得耐濕性優異之硬化物膜,且可獲得耐熱性較高之硬化物膜。進而,藉由將(E)含硫醇基化合物與利用氯化法所製造之金紅石型二氧化鈦併用,可同時實現硬化物膜之密接性與光硬化性組合物之保存穩定性。(E)含硫醇基化合物可僅使用1種,亦可併用2種以上。 By using (E) a thiol group-containing compound having at least one thiol group in combination with another compound, a cured film excellent in moisture resistance can be obtained, and a cured film having high heat resistance can be obtained. Further, by using the (E) thiol group-containing compound in combination with the rutile-type titanium oxide produced by the chlorination method, the adhesion between the cured film and the storage stability of the photocurable composition can be simultaneously achieved. (E) The thiol group-containing compound may be used alone or in combination of two or more.

作為(E)含硫醇基化合物之具體例,可列舉:SC有機化學公司製造之三羥甲基丙烷三(3-巰基丙酸酯)(TMMP)、季戊四醇四(3-巰基丙酸酯)(PEMP)、異氰尿酸三[(3-巰基丙醯氧基)-乙基]酯(TEMPIC)、四乙二醇雙(3-巰基丙酸酯)(EGMP-4)、二季戊四醇六(3-巰基丙酸酯)(DPMP)等1級多官能硫醇、昭和電工公司製造之季戊四醇四(3-巰基丁酸酯)(Karenz MT PE1)、1,3,5-三(3-巰基丁醯氧基乙基)-1,3,5-三-2,4,6(1H,3H,5H)-三酮(Karenz MT NR1)、1,4-雙(3-巰基丁醯氧基)丁烷(Karenz MT BD1)等2級多官能硫醇、SC有機化學公司製造之β-巰基丙酸(BMPA)、3-巰基丙酸甲酯(MPM)、3-巰基丙酸2-乙基己酯(EHMP)、3-巰基丙酸正辛酯(NOMP)、3-巰基丙酸甲氧基丁酯(MBMP)、3-巰基丙酸硬脂酯(STMP)等單官能硫醇等。 Specific examples of the (E) thiol group-containing compound include trimethylolpropane tris(3-mercaptopropionate) (TMMP) manufactured by SC Organic Chemical Co., Ltd., and pentaerythritol tetrakis(3-mercaptopropionate). (PEMP), tris[(3-mercaptopropoxy)-ethyl]isocyanurate (TEMPIC), tetraethylene glycol bis(3-mercaptopropionate) (EGMP-4), dipentaerythritol Grade 1 polyfunctional thiol such as 3-mercaptopropionate (DPMP), pentaerythritol tetrakis(3-mercaptobutyrate) manufactured by Showa Denko Co., Ltd. (Karenz MT PE1), 1,3,5-tris(3-mercapto Butyloxyethyl)-1,3,5-three 2-grade polyfunctional thiol such as -2,4,6(1H,3H,5H)-trione (Karenz MT NR1), 1,4-bis(3-mercaptobutoxy)butane (Karenz MT BD1) Β-mercaptopropionic acid (BMPA), methyl 3-mercaptopropionate (MPM), 2-ethylhexyl 3-mercaptopropionate (EHMP), n-octyl 3-mercaptopropionate manufactured by SC Organic Chemical Co., Ltd. (NOMP), monofunctional thiol such as 3-mercaptopropionic acid methoxybutyl ester (MBMP) or 3-mercaptopropionate stearyl ester (STMP).

就進一步提高硬化物膜之耐濕性、提高硬化物膜之密接性之觀點而言,(E)具有至少1個硫醇基之含硫醇基化合物較佳為包含(E1)具有2個以上之硫醇基之硫醇化合物。 In view of further improving the moisture resistance of the cured film and improving the adhesion between the cured film, (E) the thiol group-containing compound having at least one thiol group preferably has two or more (E1) a thiol-based thiol compound.

上述光硬化性組合物100重量%中,(E)含硫醇基化合物及(E1)硫醇化合物之含量分別較佳為0.1重量%以上,更佳為0.5重量%以上,且較佳為10重量%以下,更佳為5重量%以下。相對於(A)環氧(甲基)丙烯酸酯100重量份,(E)含硫醇基化合物及(E1)硫醇化合物之含量分別較佳為1.0重量份以上,更佳為3.0重量份以上,且較佳為35重量份以下,更佳為25重量份以下,進而較佳為20重量份以下。相對於(A)環氧(甲基)丙烯酸酯與(B)光反應性化合物之合計100重量份,(E)含硫醇基化合物及(E1)硫醇化合物之含量分別較佳為0.2重量份以上,更佳為1重量份以上,且較佳為20重量份以下,更佳為10重量份以下,進而較佳為6重量份以下。若(E)含硫醇基化合物及(E1)硫醇化合物之含量為上述下限以上及上述上限以下,則硬化物膜之耐濕性提高,硬化物膜之剝離得到進一步抑制,進而,高程度地同時實現硬化物膜之密 接性及光硬化性組合物之保存穩定性。又,若(E)含硫醇基化合物及(E1)硫醇化合物之含量為上述上限以下,則於保存過程中不易進行凝膠化。若(E)含硫醇基化合物及(E1)硫醇化合物之含量為上述下限以上,則硬化性進一步提高。就提高保存穩定性之觀點而言,較佳為使用2級硫醇化合物。就提高保存穩定性之觀點而言,亦可使用聚合抑制劑。 The content of the (E) thiol group-containing compound and the (E1) thiol compound in 100% by weight of the photocurable composition is preferably 0.1% by weight or more, more preferably 0.5% by weight or more, and preferably 10% by weight. The weight% or less is more preferably 5% by weight or less. The content of the (E) thiol group-containing compound and the (E1) thiol compound is preferably 1.0 part by weight or more, more preferably 3.0 parts by weight or more, per 100 parts by weight of the (A) epoxy (meth) acrylate. It is preferably 35 parts by weight or less, more preferably 25 parts by weight or less, still more preferably 20 parts by weight or less. The content of the (E) thiol group-containing compound and the (E1) thiol compound is preferably 0.2% by weight based on 100 parts by weight of the total of (A) epoxy (meth) acrylate and (B) photoreactive compound. The amount is preferably 1 part by weight or more, more preferably 20 parts by weight or less, still more preferably 10 parts by weight or less, still more preferably 6 parts by weight or less. When the content of the (E) thiol group-containing compound and the (E1) thiol compound is not less than the above lower limit and not more than the above upper limit, the moisture resistance of the cured film is improved, and the peeling of the cured film is further suppressed, and further, to a high degree. At the same time, the dense film of the hardened film is realized. The storage stability of the splicable and photocurable compositions. Further, when the content of the (E) thiol group-containing compound and the (E1) thiol compound is at most the above upper limit, gelation is less likely to occur during storage. When the content of the (E) thiol group-containing compound and the (E1) thiol compound is at least the above lower limit, the hardenability is further improved. From the viewpoint of improving storage stability, it is preferred to use a secondary thiol compound. A polymerization inhibitor can also be used from the viewpoint of improving storage stability.

((F)熱硬化性化合物) ((F) thermosetting compound)

上述光硬化性組合物較佳為不含(F)熱硬化性化合物或者包含5重量%以下之(F)熱硬化性化合物。本發明中,於使用(F)熱硬化性化合物之情形時,較佳為使(F)熱硬化性化合物之使用量較少。關於(F)熱硬化性化合物之含量為5重量%以下之組合物、及(F)熱硬化性化合物之含量例如為10重量%以上之組合物,硬化物之基本物性通常不同。(F)熱硬化性化合物可僅使用1種,亦可併用2種以上。 The photocurable composition preferably contains no (F) thermosetting compound or 5% by weight or less (F) of a thermosetting compound. In the case of using (F) a thermosetting compound in the present invention, it is preferred to use a small amount of the (F) thermosetting compound. The composition of the (F) composition having a content of the thermosetting compound of 5% by weight or less and the content of the (F) thermosetting compound is, for example, 10% by weight or more, and the basic physical properties of the cured product are usually different. (F) The thermosetting compound may be used alone or in combination of two or more.

作為(F)熱硬化性化合物,可列舉環氧化合物等。 Examples of the (F) thermosetting compound include an epoxy compound and the like.

上述光硬化性組合物較佳為不含環氧化合物或者包含5重量%以下之環氧化合物。 The photocurable composition preferably contains no epoxy compound or contains 5% by weight or less of an epoxy compound.

就進一步抑制發泡、剝離及變色之觀點而言,光硬化性組合物100重量%中,(F)熱硬化性化合物之含量越少越好。光硬化性組合物100重量%中,(F)熱硬化性化合物之含量較佳為3重量%以下,更佳為1重量%以下,進而較佳為0.5重量%以下,尤佳為0重量%(未使用)。光硬化性組合物100重量%中,環氧化合物之含量較佳為3重量%以下,更佳為1重量%以下,進而較佳為0.5重量%以下,尤佳為0重量%(未使用)。 From the viewpoint of further suppressing foaming, peeling, and discoloration, the content of the (F) thermosetting compound is preferably as small as 100% by weight of the photocurable composition. The content of the (F) thermosetting compound in 100% by weight of the photocurable composition is preferably 3% by weight or less, more preferably 1% by weight or less, still more preferably 0.5% by weight or less, and particularly preferably 0% by weight. (Unused). The content of the epoxy compound in 100% by weight of the photocurable composition is preferably 3% by weight or less, more preferably 1% by weight or less, still more preferably 0.5% by weight or less, and particularly preferably 0% by weight (unused). .

((G)有機溶劑) ((G) organic solvent)

上述光硬化性組合物可包含(G)有機溶劑,亦可不含(G)有機溶劑。 The photocurable composition may contain (G) an organic solvent or may not contain (G) an organic solvent.

上述光硬化性組合物較佳為不含(G)有機溶劑或者包含10重量%以下之(G)有機溶劑。 The photocurable composition preferably contains no (G) organic solvent or contains 10% by weight or less of (G) an organic solvent.

就進一步提高硬化物膜之密接性之觀點而言,光硬化性組合物100重量%中,(G)有機溶劑之含量越少越好。光硬化性組合物100重量%中,(G)有機溶劑之含量較佳為3重量%以下,更佳為1重量%以下,進而較佳為0.5重量%以下,尤佳為0重量%(未使用)。 From the viewpoint of further improving the adhesion of the cured film, the content of the (G) organic solvent is preferably as small as 100% by weight of the photocurable composition. The content of the (G) organic solvent in 100% by weight of the photocurable composition is preferably 3% by weight or less, more preferably 1% by weight or less, further preferably 0.5% by weight or less, and particularly preferably 0% by weight (not use).

(其他成分) (other ingredients)

上述光硬化性組合物可包含有機溶劑,亦可不含有機溶劑。 The photocurable composition may contain an organic solvent or may not contain an organic solvent.

上述光硬化性組合物除上述成分以外,亦可包含白色顏料以外之無機填料、有機填料、著色劑、聚合抑制劑、鏈轉移劑、硬化助劑、抗氧化劑、紫外線吸收劑、消泡劑、調平劑、界面活性劑、滑澤劑、抗黏連劑、蠟、掩蔽劑、除臭劑、芳香劑、防腐劑、抗菌劑、抗靜電劑及密接性賦予劑等。作為上述密接性賦予劑,可列舉矽烷偶合劑等。 The photocurable composition may contain, in addition to the above components, an inorganic filler other than a white pigment, an organic filler, a colorant, a polymerization inhibitor, a chain transfer agent, a hardening aid, an antioxidant, an ultraviolet absorber, an antifoaming agent, Leveling agent, surfactant, slip agent, anti-blocking agent, wax, masking agent, deodorant, fragrance, preservative, antibacterial agent, antistatic agent and adhesion imparting agent. Examples of the adhesion imparting agent include a decane coupling agent and the like.

就進一步提高硬化物膜之密接性及強度之觀點而言,光硬化性化合物亦可包含與二氧化鈦不同且並非白色顏料之無機填料。 The photocurable compound may further contain an inorganic filler which is different from titanium dioxide and which is not a white pigment from the viewpoint of further improving the adhesion and strength of the cured film.

[電子零件及電子零件之製造方法] [Manufacturing method of electronic parts and electronic parts]

電子零件之製造方法包括以下步驟:於電子零件本體之表面上塗佈上述光硬化性組合物而形成組合物層之步驟;及對上述組合物層照射光而形成硬化物膜之步驟。於電子零件之製造方法中,為了形成上述硬化物膜,較佳為不使上述組合物層顯影。較佳為上述組合物層為光阻劑層,且較佳為上述硬化物膜為光阻劑膜。 The method for producing an electronic component includes the steps of: applying a photocurable composition to the surface of the electronic component body to form a composition layer; and irradiating the composition layer with light to form a cured film. In the method of producing an electronic component, in order to form the cured film, it is preferred not to develop the composition layer. Preferably, the composition layer is a photoresist layer, and preferably the cured film is a photoresist film.

上述光硬化性組合物可較佳地用於不進行顯影而形成硬化物膜,故而可於電子零件本體之表面上,局部且複數個部位地塗佈上述光硬化性組合物。 The photocurable composition can be preferably used to form a cured film without performing development, and the photocurable composition can be applied to a part of the surface of the electronic component body in a plurality of portions.

就防止電子零件本體之熱劣化之觀點而言,為了形成上述硬化 物膜,較佳為不藉由熱硬化劑之作用使上述組合物層熱硬化。 In order to prevent thermal deterioration of the body of the electronic component, in order to form the above hardening Preferably, the film is thermally hardened without the action of a thermal hardener.

以下,一面參照圖式一面對本發明之具體之電子零件之製造方法進行說明。於以下所說明之實施形態中,上述組合物層為光阻劑層,上述硬化物膜為光阻劑膜。為了形成光阻劑膜,使用非顯影型光阻劑光硬化性組合物。 Hereinafter, a method of manufacturing a specific electronic component of the present invention will be described with reference to the drawings. In the embodiment described below, the composition layer is a photoresist layer, and the cured film is a photoresist film. In order to form a photoresist film, a non-developing type photoresist photocurable composition is used.

首先,如圖1(a)所示,準備塗佈對象構件11。塗佈對象構件11為電子零件本體。使用基板11A作為塗佈對象構件11,且於基板11A之表面上配置複數個電極11B。 First, as shown in FIG. 1(a), the coating target member 11 is prepared. The coating target member 11 is an electronic component body. The substrate 11A is used as the coating target member 11, and a plurality of electrodes 11B are disposed on the surface of the substrate 11A.

其次,如圖1(b)所示,於塗佈對象構件11之表面上塗佈非顯影型光阻劑光硬化性組合物而形成光阻劑層12(組合物層)。於圖1(b)中,於塗佈對象構件11之表面上局部且複數個部位地塗佈上述非顯影型光阻劑光硬化性組合物,形成複數個光阻劑層12。具體而言,於基板11A之表面上之複數個電極11B之間形成複數個光阻劑層12。光阻劑層12例如為抗蝕圖案。例如,於假定使用先前之顯影型光阻劑組合物時,光阻劑層12僅形成於與顯影後殘留而形成之光阻劑層部分對應之位置。光阻劑層12並非形成於與使用先前之顯影型光阻劑組合物並藉由顯影而去除之光阻劑層部分對應之位置。 Next, as shown in FIG. 1(b), a non-developing photoresist photocurable composition is applied onto the surface of the coating member 11 to form a photoresist layer 12 (composition layer). In FIG. 1(b), the non-developing photoresist photocurable composition is applied to a part of the surface of the coating member 11 in a plurality of portions to form a plurality of photoresist layers 12. Specifically, a plurality of photoresist layers 12 are formed between the plurality of electrodes 11B on the surface of the substrate 11A. The photoresist layer 12 is, for example, a resist pattern. For example, when it is assumed that the prior development type photoresist composition is used, the photoresist layer 12 is formed only at a position corresponding to the portion of the photoresist layer which remains after development. The photoresist layer 12 is not formed at a position corresponding to a portion of the photoresist layer which is removed by development using the prior development type photoresist composition.

非顯影型光阻劑光硬化性組合物之塗佈方法例如可列舉:利用分注器之塗佈方法、利用網版印刷之塗佈方法、及利用噴墨裝置之塗佈方法等。就製造效率優異之方面而言,較佳為網版印刷。較佳為圖案印刷非顯影型光阻劑光硬化性組合物。 Examples of the coating method of the non-developing photoresist photocurable composition include a coating method using a dispenser, a coating method using screen printing, and a coating method using an inkjet device. In terms of excellent manufacturing efficiency, screen printing is preferred. Preferably, the pattern-printing non-developing photoresist photocurable composition is printed.

其次,對光阻劑層12照射光。例如,自光阻劑層12之與塗佈對象構件11側為相反側對光阻劑層12照射光。其結果,如圖1(c)所示,光阻劑層12進行光硬化,形成光阻劑膜2(硬化物膜)。其結果,獲得於塗佈對象構件11(電子零件本體)之表面上形成有光阻劑膜2之電子零件1。 Next, the photoresist layer 12 is irradiated with light. For example, the photoresist layer 12 is irradiated with light from the side opposite to the side of the coating member 11 from the photoresist layer 12. As a result, as shown in FIG. 1(c), the photoresist layer 12 is photocured to form a photoresist film 2 (cured film). As a result, the electronic component 1 in which the photoresist film 2 is formed on the surface of the coating member 11 (electronic component body) is obtained.

再者,使用圖1(a)~(c)所說明之具備光阻劑膜之電子零件之製造方法為一例,電子零件之製造方法可適當變更。於製造電子零件時,為了形成光阻劑膜,較佳為不進行顯影。 Further, a method of manufacturing an electronic component including a photoresist film described in FIGS. 1(a) to 1(c) is used as an example, and a method of manufacturing an electronic component can be appropriately changed. In the production of electronic parts, in order to form a photoresist film, development is preferably not performed.

於使用本發明之非顯影型光阻劑光硬化性組合物製造電子零件時,可於塗佈對象構件之表面形成2層以上之光阻劑層,該2層以上之光阻劑層亦可局部且複數個部位地形成。此時,可每當於塗佈對象構件之表面塗佈1層非顯影型光阻劑光硬化性組合物便照射光而形成光阻劑層,又,亦可於進行2層以上之塗佈後照射光而形成光阻劑層。 When an electronic component is produced by using the non-developing photoresist photocurable composition of the present invention, two or more photoresist layers may be formed on the surface of the member to be coated, and the two or more photoresist layers may be used. It is formed locally and in multiple parts. In this case, one layer of the non-developing type photoresist photocurable composition may be applied to the surface of the member to be coated to form a photoresist layer by irradiation with light, or two or more layers may be applied. The light is then irradiated to form a photoresist layer.

再者,先前,使用顯影型光阻劑組合物之情況居多。於使用負型顯影型光阻劑組合物之情形時,如圖2(a)所示,例如準備具有基板111A、及配置於基板111A之表面上之電極111B之塗佈對象構件111。其次,如圖2(b)所示,於塗佈對象構件111之整個表面上形成光阻劑層112。其次,如圖2(c)所示,介隔光罩113,僅對電極111B上之光阻劑層112照射光。其後,如圖2(d)所示,進行顯影並部分地去除位於電極111B間之光阻劑層112。於部分地去除光阻劑層112後,使殘留之光阻劑層112熱硬化。其結果,如圖2(e)所示,獲得於塗佈對象構件111(電子零件本體)之表面上形成有光阻劑膜102之電子零件101。 Further, in the past, the use of the developed photoresist composition was mostly the case. When a negative development type resist composition is used, as shown in FIG. 2(a), for example, a coating member 111 having a substrate 111A and an electrode 111B disposed on the surface of the substrate 111A is prepared. Next, as shown in FIG. 2(b), a photoresist layer 112 is formed on the entire surface of the coating member 111. Next, as shown in FIG. 2(c), the photomask 113 is interposed, and only the photoresist layer 112 on the electrode 111B is irradiated with light. Thereafter, as shown in FIG. 2(d), development is performed and the photoresist layer 112 located between the electrodes 111B is partially removed. After the photoresist layer 112 is partially removed, the residual photoresist layer 112 is thermally hardened. As a result, as shown in FIG. 2(e), the electronic component 101 in which the photoresist film 102 is formed on the surface of the coating member 111 (electronic component body) is obtained.

如此,於使用顯影型光阻劑組合物之情形時,光阻劑膜之形成效率及電子零件之製造效率較差。進而,必須進行顯影。 Thus, in the case of using the developing type resist composition, the formation efficiency of the photoresist film and the manufacturing efficiency of the electronic component are inferior. Further, development is necessary.

相對於此,藉由使用本發明之光硬化性組合物,可提高硬化物膜(光阻劑膜等)之形成效率及電子零件之製造效率。又,無需進行顯影。 On the other hand, by using the photocurable composition of the present invention, the formation efficiency of the cured film (such as a photoresist film) and the production efficiency of the electronic component can be improved. Also, no development is required.

又,於本發明中,作為電子零件,亦可製作具備上述硬化物膜作為光反射膜之反射板。於電子零件中,上述硬化物膜可設置成光反射膜,亦可配置於應使光發生反射之位置。電子零件亦可具備光照射部。於藉由上述硬化物膜使光發生反射之情形時,上述硬化物膜可露 出,或者亦可積層有透明構件。 Moreover, in the present invention, as the electronic component, a reflector having the cured film as a light reflection film can be produced. In the electronic component, the cured film may be provided as a light reflecting film, or may be disposed at a position where light should be reflected. The electronic component may also have a light irradiation unit. When the light is reflected by the cured film, the cured film can be exposed Out, or may be laminated with transparent members.

以下,列舉實施例及比較例對本發明進行具體說明。本發明並不僅限定於以下實施例。 Hereinafter, the present invention will be specifically described by way of examples and comparative examples. The invention is not limited to the following examples.

(實施例1~17及比較例1~7) (Examples 1 to 17 and Comparative Examples 1 to 7)

(1)非顯影型光阻劑光硬化性組合物之製備 (1) Preparation of non-developing type photoresist photocurable composition

將以下表1~3所示之調配成分按以下表1~3所示之調配量進行調配而製備非顯影型光阻劑光硬化性組合物。 The formulation components shown in the following Tables 1 to 3 were blended in the amounts shown in the following Tables 1 to 3 to prepare a non-developing photoresist photocurable composition.

(2)電子零件之製作 (2) Production of electronic parts

準備於100mm×100mm×厚度0.8mm之FR-4積層銅箔而成之基板。於該基板上,藉由網版印刷法,使用255目之聚酯斜張網布製之版,以光罩圖案印刷非顯影型光阻劑光硬化性組合物而形成光阻劑層。印刷後,使用設置有高壓水銀燈之紫外線照射裝置,以累計光量成為2000mJ/cm2之方式於輸送帶式曝光器中使波長365nm之紫外線朝光阻劑層照射一次,藉此獲得作為測定樣品之光阻劑膜。所獲得之光阻劑膜之厚度為20μm。 A substrate made of FR-4 laminated copper foil of 100 mm × 100 mm × 0.8 mm in thickness was prepared. On the substrate, a non-developing photoresist photocurable composition was printed in a reticle pattern by a screen printing method using a 255 mesh polyester obliquely stretched cloth to form a photoresist layer. After the printing, an ultraviolet ray device equipped with a high-pressure mercury lamp was used to irradiate the photoresist layer with ultraviolet light having a wavelength of 365 nm in a conveyor belt type exposer at a cumulative light amount of 2000 mJ/cm 2 , thereby obtaining a sample as a measurement sample. Photoresist film. The thickness of the obtained photoresist film was 20 μm.

(評價) (Evaluation)

(1)塗佈精度(黏度(比(η1/η2))) (1) Coating accuracy (viscosity (ratio (η1/η2)))

對於所獲得之光硬化性組合物,使用E型黏度計對光硬化性組合物之25℃及1rpm下之黏度η1、及25℃及10rpm下之黏度η2進行測定。求出比(η1/η2)。 The photocurable composition obtained was measured for the photocurable composition at 25 ° C and the viscosity η 1 at 1 rpm and the viscosity η 2 at 25 ° C and 10 rpm using an E-type viscometer. Find the ratio (η1/η2).

(2)塗佈精度(L/S(μm)) (2) Coating accuracy (L/S (μm))

使用圖案化有500μm、300μm、200μm、150μm、100μm之各線寬之L/S之光罩進行網版印刷及曝光,並確認L/S之印刷精度。判定係依據下文實施。 Screen printing and exposure were carried out using a mask of L/S having a line width of 500 μm, 300 μm, 200 μm, 150 μm, and 100 μm, and the printing precision of L/S was confirmed. The decision is based on the following implementation.

將樹脂未流入至線與線之間而可確認線之狀態、且樹脂未流入至寬度與寬度之間而可確認空間之狀態的線寬設為合格,並記載線寬 數值。 When the resin does not flow between the wire and the wire, the state of the wire can be confirmed, and the resin does not flow between the width and the width, and the line width in which the state of the space can be confirmed is qualified, and the line width is described. Value.

(3)密接性(棋盤格試驗) (3) Adhesion (checkerboard test)

對於所獲得之電子零件,利用十字切割帶試驗(JIS 5600)進行確認,並利用下述判定基準進行確認。利用切割器以1mm間隔於硬化物切入切口而製成20格之棋盤格,其次將透明膠帶(JIS Z1522)牢固地貼附至具有切口部分之硬化物,以60度之角度強行將膠帶之一端剝離並確認剝離狀態。依據JIS將剝離狀態分類。於分類0、1、2之情形時,所剝離之棋盤格之數量為0。 The obtained electronic component was confirmed by a cross-cut tape test (JIS 5600) and confirmed by the following criteria. A 20-square checkerboard was formed by cutting the slit at a distance of 1 mm from the hardened material by a cutter, and then a transparent tape (JIS Z1522) was firmly attached to the cured product having the slit portion, and one end of the tape was forcibly opened at an angle of 60 degrees. Peel off and confirm the peeling state. The peeling state is classified according to JIS. In the case of categories 0, 1, 2, the number of strips that are stripped is zero.

(4)密接性(PCT(Pressure Cooker Test,壓力鍋測試)試驗96h) (4) Adhesion (PCT (Pressure Cooker Test) test 96h)

將測定樣品於121℃、2atm之條件下放置96小時之後,確認評價樣品有無剝離。 The measurement sample was allowed to stand at 121 ° C and 2 atm for 96 hours, and it was confirmed whether or not the evaluation sample was peeled off.

[PCT試驗96h之判定基準] [Criteria for the PCT Test 96h]

○:不存在光阻劑膜之剝離 ○: There is no peeling of the photoresist film

×:存在光阻劑膜之剝離 ×: peeling of the photoresist film

(5)塗膜之均勻性 (5) Uniformity of the coating film

將所獲得之光硬化性組合物於支持構件上塗佈成厚度20μm。對於塗佈後之光硬化性組合物,以成為累計光量2000mJ/cm2之方式照射波長365nm之紫外線而獲得硬化物。確認所獲得之硬化物之外觀。 The obtained photocurable composition was applied to a support member to a thickness of 20 μm. The photocurable composition after application was irradiated with ultraviolet rays having a wavelength of 365 nm so as to have an integrated light amount of 2000 mJ/cm 2 to obtain a cured product. Confirm the appearance of the hardened material obtained.

[塗膜之均勻性之判定基準] [Criteria for judging the uniformity of the coating film]

○:不適合×之判定基準 ○: Not suitable for the judgment criteria of ×

×:於表面確認到複數個凹凸或條紋 ×: A plurality of irregularities or streaks are confirmed on the surface.

(6)反射率(Y(%)) (6) Reflectance (Y (%))

對於所獲得之電子零件,使用色彩-色差計(Konica Minolta公司製造之「CR-400」)測定評價樣品之反射率Y值。 For the obtained electronic parts, the reflectance Y value of the evaluation sample was measured using a color-color difference meter ("CR-400" manufactured by Konica Minolta Co., Ltd.).

(7)耐熱性(反射率(△E)) (7) Heat resistance (reflectance (ΔE))

將所獲得之光硬化性組合物於支持構件上塗佈成厚度20μm。對 於塗佈後之光硬化性組合物,以成為累計光量2000mJ/cm2之方式照射波長365nm之紫外線而獲得硬化物,並將所獲得之硬化物於270℃下放置5分鐘。使用色彩色度計求出放置前後之L* a* b*表色系統中之色差△E。 The obtained photocurable composition was applied to a support member to a thickness of 20 μm. The photocurable composition after application was irradiated with ultraviolet rays having a wavelength of 365 nm so as to have an integrated light amount of 2000 mJ/cm 2 to obtain a cured product, and the obtained cured product was allowed to stand at 270 ° C for 5 minutes. The color difference ΔE in the L * a * b * color system before and after placement was determined using a colorimeter.

(8)鉛筆硬度 (8) Pencil hardness

將所獲得之光硬化性組合物於支持構件上塗佈成厚度20μm。對於塗佈後之光硬化性組合物,以成為累計光量2000mJ/cm2之方式照射波長365nm之紫外線而獲得硬化物。對於所獲得之硬化物,依據JIS K5600-5-4求出鉛筆硬度。 The obtained photocurable composition was applied to a support member to a thickness of 20 μm. The photocurable composition after application was irradiated with ultraviolet rays having a wavelength of 365 nm so as to have an integrated light amount of 2000 mJ/cm 2 to obtain a cured product. For the obtained cured product, the pencil hardness was determined in accordance with JIS K5600-5-4.

將組成及結果示於下述表1~3。 The composition and results are shown in Tables 1 to 3 below.

1‧‧‧電子零件 1‧‧‧Electronic parts

2‧‧‧光阻劑膜(硬化物膜) 2‧‧‧ photoresist film (hardened film)

11‧‧‧塗佈對象構件(電子零件本體) 11‧‧‧Application target member (electronic parts body)

11A‧‧‧基板 11A‧‧‧Substrate

11B‧‧‧電極 11B‧‧‧electrode

12‧‧‧光阻劑層(組合物層) 12‧‧‧ photoresist layer (composition layer)

Claims (14)

一種光硬化性組合物,其係局部且複數個部位地塗佈於塗佈對象構件之表面上而使用,且包含:環氧(甲基)丙烯酸酯,其不具有羧基且具有2000以上之重量平均分子量;光硬化性化合物,其並非具有2000以上之重量平均分子量之環氧(甲基)丙烯酸酯,而為不具有2000以上之重量平均分子量且具有至少1個乙烯性不飽和鍵者;白色顏料;及光聚合起始劑;且上述環氧(甲基)丙烯酸酯之含量為5重量%以上且30重量%以下。 A photocurable composition which is applied to a surface of a member to be coated in a localized manner and in a plurality of places, and which comprises an epoxy (meth) acrylate which does not have a carboxyl group and has a weight of 2000 or more. An average molecular weight; a photocurable compound which is not an epoxy (meth) acrylate having a weight average molecular weight of 2,000 or more, and which has a weight average molecular weight of not more than 2,000 and has at least one ethylenically unsaturated bond; a pigment; and a photopolymerization initiator; and the content of the epoxy (meth) acrylate is 5% by weight or more and 30% by weight or less. 如請求項1之光硬化性組合物,其中上述白色顏料之含量為20重量%以上且70重量%以下。 The photocurable composition according to claim 1, wherein the content of the white pigment is 20% by weight or more and 70% by weight or less. 如請求項1或2之光硬化性組合物,其中上述光硬化性化合物並非具有2000以上之重量平均分子量之環氧(甲基)丙烯酸酯,而為不具有2000以上之重量平均分子量且具有至少1個(甲基)丙烯醯基者。 The photocurable composition according to claim 1 or 2, wherein the photocurable compound is not an epoxy (meth) acrylate having a weight average molecular weight of 2,000 or more, and has a weight average molecular weight of not more than 2,000 and has at least One (meth) acrylonitrile group. 如請求項1或2之光硬化性組合物,其中上述環氧(甲基)丙烯酸酯之含量為10重量%以上且30重量%以下。 The photocurable composition according to claim 1 or 2, wherein the content of the epoxy (meth) acrylate is 10% by weight or more and 30% by weight or less. 如請求項1或2之光硬化性組合物,其包含具有至少1個硫醇基之含硫醇基化合物。 A photocurable composition according to claim 1 or 2, which comprises a thiol group-containing compound having at least one thiol group. 如請求項1或2之光硬化性組合物,其中光硬化性組合物所包含之具有2000以上之重量平均分子量之光硬化性成分整體之含量相對於上述光硬化性化合物之含量的比為1.25以下。 The photocurable composition according to claim 1 or 2, wherein a ratio of the content of the photocurable component having a weight average molecular weight of 2,000 or more and the content of the photocurable compound contained in the photocurable composition to the photocurable compound is 1.25. the following. 如請求項1或2之光硬化性組合物,其係藉由光照射而硬化供使用,且用於不進行顯影而形成光阻劑膜,其係非顯影型光阻劑光硬化性組合物。 The photocurable composition according to claim 1 or 2, which is cured by light irradiation and used for forming a photoresist film without developing, which is a non-developing type photoresist photocurable composition . 如請求項1或2之光硬化性組合物,其中25℃及1rpm下之黏度η1相對於25℃及10rpm下之黏度η2的比為1.1以上且2.2以下。 The photocurable composition according to claim 1 or 2, wherein the ratio of the viscosity η1 at 25 ° C and 1 rpm to the viscosity η 2 at 25 ° C and 10 rpm is 1.1 or more and 2.2 or less. 如請求項1或2之光硬化性組合物,其不藉由熱硬化劑之作用熱硬化供使用。 The photocurable composition of claim 1 or 2 which is not thermally hardened by the action of a thermal hardener. 如請求項1或2之光硬化性組合物,其不含熱硬化性化合物或者包含5重量%以下之熱硬化性化合物。 The photocurable composition according to claim 1 or 2, which does not contain a thermosetting compound or contains 5% by weight or less of a thermosetting compound. 如請求項1或2之光硬化性組合物,其不用於與其他光硬化性組合物一起形成多層之光阻劑膜。 The photocurable composition of claim 1 or 2 which is not used to form a multilayer photoresist film together with other photocurable compositions. 一種電子零件之製造方法,其特徵在於包括以下步驟:於電子零件本體之表面上,局部且複數個部位地塗佈如請求項1至11中任一項之光硬化性組合物而形成組合物層之步驟;及對上述組合物層照射光而形成硬化物膜之步驟;且為了形成上述硬化物膜,不使上述組合物層顯影。 A method of manufacturing an electronic component, comprising the steps of: coating a photocurable composition according to any one of claims 1 to 11 on a surface of an electronic component body, partially or in plurality, to form a composition And a step of irradiating the composition layer with light to form a cured film; and in order to form the cured film, the composition layer is not developed. 如請求項12之電子零件之製造方法,其中為了形成上述硬化物膜,不藉由熱硬化劑之作用使上述組合物層熱硬化。 The method of producing an electronic component according to claim 12, wherein the composition layer is not thermally cured by the action of a thermosetting agent in order to form the cured film. 如請求項12或13之電子零件之製造方法,其中上述組合物層為光阻劑層,且上述硬化物膜為光阻劑膜。 The method of producing an electronic component according to claim 12, wherein the composition layer is a photoresist layer, and the cured film is a photoresist film.
TW104121754A 2014-07-04 2015-07-03 Photocurable composition and method of manufacturing electronic parts TWI682238B (en)

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