TW201422809A - Solid-state fermentation device - Google Patents
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Abstract
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本發明係有關於一種發酵裝置，特別是指一種固態發酵裝置。
The present invention relates to a fermentation apparatus, and more particularly to a solid state fermentation apparatus.
目前世界食品研究發展趨勢皆積極利用食品業/農業副產物接種具優良生物轉換價值之功能微生物，進行固態發酵製程，生成經濟價值高之機能性產出物，保健素材可供萃製開發保健飲品及養生食品與化妝保養品等。目前菌類產品大多採用菌絲體發酵，菌絲體的發酵過程中，固態發酵製程較為複雜，需掌控的控制參數也較液態發酵困難，因此以目前產業技術無法大量生產。
一般使用培養瓶或滾筒攪拌型發酵槽進行固態發酵，培養瓶方法所需要消毒程序較多次，耗費工時太多，且發酵量少。而滾筒攪拌型發酵槽受限於固態培養基之攪拌耐受度、散熱與通氣問題，單次發酵產量不大；而且一般菌種為了讓固態培養基持續散熱，須不斷的滾動攪拌。因無法停止攪拌而使菌株無法安靜的成長，導致菌絲不斷的分裂，所以菌株較不成熟，導致發生二次代謝物產出較少之問題。
目前產業所使用的旋轉攪拌式固態發酵槽，例如:中華民國專利公告第M289194號及第M371725號所載之發酵槽，雖可有效的控制發酵過程中溫度、溼度、與通氣等生長要件，但生產量一直無法增大，主要因為散熱問題無法有效克服，培養基量若太多，使發酵槽內部溫度升高，進而使菌株死亡，導致發酵失敗。發酵槽雖然以旋轉和攪拌方式使發酵槽內培養基達到均勻化、通氣、散熱和質傳之目的，可解決散熱的問題，但是此種發酵槽僅適用於可耐翻堆之菌種。若不可耐堆翻之菌種利用此種發酵槽進行固態發酵，過度攪拌也是會影響不可耐堆翻之菌種的成長，可是停止旋轉攪拌，雖可以讓不耐堆翻之菌種安靜成長，但會產生散熱與通氣問題，因此發酵產品無法大量生產。
有鑑於上述問題，本發明提供一種固態發酵裝置，其可用於發酵可耐堆翻之菌種及不可耐堆翻之菌種，並達到大量生產之功效。
At present, the development trend of world food research is actively using food industry/agricultural by-products to inoculate functional microorganisms with excellent biotransformation value, and carry out solid-state fermentation process to produce functional products with high economic value. Health materials can be used for development and development of health drinks. And health foods and makeup products. At present, most of the fungi products are fermented by mycelium. During the fermentation process of mycelium, the solid-state fermentation process is more complicated, and the control parameters to be controlled are also more difficult than liquid fermentation. Therefore, it is impossible to mass-produce with current industrial technology.
Generally, a solid-state fermentation is carried out using a culture flask or a drum-type fermentation tank, and the method of culturing the bottle requires a plurality of sterilization procedures, which consumes too much labor and has a small amount of fermentation. The drum-mixing fermentation tank is limited by the stirring tolerance, heat dissipation and ventilation problems of the solid medium, and the yield of single fermentation is not large; and the general strains need to continuously roll and stir in order to allow the solid medium to continue to dissipate heat. Because the agitation cannot be stopped, the strain can not grow quietly, resulting in the continuous division of the hyphae, so the strain is less mature, resulting in the problem of less secondary metabolite production.
The rotary agitated solid-state fermentation tanks currently used in the industry, for example, the fermenters contained in the Republic of China Patent Publication No. M289194 and No. M371725, can effectively control the growth conditions such as temperature, humidity, and aeration during the fermentation process, but The production volume has not been able to increase, mainly because the heat dissipation problem cannot be effectively overcome. If the amount of the medium is too much, the internal temperature of the fermentation tank will rise, and the strain will die, resulting in failure of fermentation. Although the fermenter can solve the problem of heat dissipation by rotating and stirring the medium in the fermentation tank for homogenization, aeration, heat dissipation and mass transfer, the fermentation tank is only suitable for the bacteria that can withstand the pile. If the strain that cannot be piled up is used for solid-state fermentation using such a fermentation tank, excessive agitation will also affect the growth of the strain that cannot be piled up, but the rotation and stirring will be stopped, although the strain that is not resistant to stacking can be quietly grown. However, heat and ventilation problems occur, so the fermentation product cannot be mass produced.
In view of the above problems, the present invention provides a solid-state fermentation apparatus which can be used for fermenting a strain which can withstand stacking and a species which cannot be piled up, and achieves the effect of mass production.
本發明之目的，在於提供一種固態發酵裝置，其具有可更換之複數處理模組，依據一菌種之特性選擇適當的處理模組對至少一固態培養基質及菌種進行處理，如此本發明之固態發酵裝置可應用於各式菌種，並不侷限於某一特性之菌種，其應用範圍較為廣泛。
本發明之目的，在於提供一種固態發酵裝置，其可用於處理不可耐堆翻之菌種，並提升有效發酵面積及有效控制發酵環境之溫度或濕度，以達到大量生產之功效。
本發明係提供一種固態發酵裝置，其包含：一發酵槽，其具有一發酵空間，該發酵空間容置至少一固態培養基質及至少一菌種；以及複數處理模組，其分別處理對應之該菌種，依據該發酵空間內之該菌種選擇該些處理模組之一處理模組，該處理模組設置於該發酵槽，並位於該發酵空間內，且處理該固態培養基質及該菌種，使該菌種均勻地接種於該固態培養基質。
本發明提供另一種固態發酵裝置，其包含：一發酵槽，其具有一發酵空間，該發酵空間容置至少一固態培養基質及至少一菌種；一驅動軸，其設置於該發酵槽之頂部；以及一承載結構，其設置於該驅動軸，並位於該發酵空間內，且承載該固態培養基質，該驅動軸驅動該承載結構旋轉，使該菌種均勻地接種於該固態培養基質。
The object of the present invention is to provide a solid-state fermentation device having a replaceable plurality of processing modules, and selecting at least one solid culture substrate and strain according to a characteristic of a strain, so that the present invention The solid-state fermentation device can be applied to various strains, and is not limited to a strain of a certain characteristic, and its application range is wide.
The object of the present invention is to provide a solid-state fermentation device which can be used for treating a species which cannot be piled up, and which can improve the effective fermentation area and effectively control the temperature or humidity of the fermentation environment, thereby achieving the effect of mass production.
The present invention provides a solid-state fermentation apparatus comprising: a fermentation tank having a fermentation space, the fermentation space accommodating at least one solid culture substrate and at least one species; and a plurality of processing modules respectively processing the corresponding The strain is selected according to the strain in the fermentation space, and the processing module is disposed in the fermentation tank, and is located in the fermentation space, and processes the solid culture medium and the bacteria. The strain is uniformly inoculated to the solid medium.
The present invention provides another solid-state fermentation apparatus, comprising: a fermentation tank having a fermentation space, the fermentation space accommodating at least one solid culture substrate and at least one species; and a drive shaft disposed at the top of the fermentation tank And a load-bearing structure disposed on the drive shaft and located in the fermentation space, and carrying the solid culture substrate, the drive shaft drives the support structure to rotate, so that the strain is uniformly inoculated on the solid culture substrate.
茲為使對本發明之結構特徵及所達成之功效有更進一步之瞭解與認識，謹佐以各項之實施例及配合詳細之說明，說明如後：
習知固態發酵裝置無法同時應用於不同特性之菌種，目前習知固態發酵裝置主要利用旋轉攪拌方式使發酵裝置內之發酵基質達到均勻化、通氣、散熱及質傳之目的，但習知固態發酵裝置僅能應用於可耐堆翻之菌種。若不可耐堆翻之菌種利用習知固態發酵裝置進行固態發酵，過度攪拌會影響菌種生長，若不進行攪拌容易發生無法散熱及通氣之問題，如此影響有效發酵面積，導致無法進行大量生產。有鑒於上述問題，本發明提供一種可應用於可耐堆翻菌種及不可耐堆翻菌種之固態發酵裝置。
請參閱第一圖，係本發明之第一實施例之固態發酵裝置的剖面圖；如圖所示，本實施例提供一種固態發酵裝置1，固態發酵裝置1包含一發酵槽10及複數處理模組12。本發明之固態發酵裝置1用於處理可耐堆翻之菌種、不可耐堆翻之菌種或其他菌種，因此具有對應各種特性之菌種的處理模組12，舉例來說，處理可耐堆翻之菌種的處理模組12與處理不可耐堆翻之菌種的處理模組12不同。所以本實施例之固態發酵裝置1進行固態發酵前，將依據欲接種於至少一固態培養基質之菌種選擇適當的處理模組12。然後將處理模組12設置於發酵槽10內。
其中發酵槽10具有一蓋體101及一槽體102，槽體102具有一開口1021及與開口1021連通之一發酵空間1022。蓋體101設置於槽體102，以密封槽體102之開口1021。處理模組12設置於蓋體101，即連接於發酵槽10之頂部，並位於槽體102之發酵空間1022內。當至少一固態培養基質及欲接種之至少一菌種填充至槽體102之發酵空間1022時，處理模組12處理固態培養基質及菌種，使菌種可均勻地接種於固態培養基質。
而本實施例之固態發酵裝置1的處理模組12係用於處理不可耐堆翻之菌種。本實施例之處理模組12係包含一驅動軸121及一承載結構122。發酵槽10之蓋體101的中心具有一安裝孔1011，驅動軸121穿設並固定於安裝孔1011，使驅動軸121之一第一端1211朝向發酵槽10之外部，驅動軸121之一第二端1212朝向發酵槽10之發酵空間1022。承載結構122組設於驅動軸121之第二端1212。
請一併參閱第二圖，係本發明之第一實施例的承載結構之示意圖；如圖所示，承載結構122更包含一固定架1220及設置於固定架1220之至少一承載盤1222，固定架1220具有一固定柱1221，固定柱1221具有至少一第一定位部12211，承載盤1222之中心具有一穿孔12221及一第二定位部12222。承載盤1222之穿孔12221套入固定柱1221，然第一定位部12211與第二定位部12222相互卡設。而本實施例之第一定位部12211為一凸部，第二定位部12222為一凹槽，凸部卡設於凹槽內，當然第一定位部12211與第二定位部12222之卡設結構可為其他形態，於此不再贅述。
同時參閱第三圖，係本發明之第一實施例之固態發酵裝置的使用狀態圖；如圖所示，欲利用本實施例之固態發酵裝置1進行固態發酵時，先將至少一固態培養基質4放置於承載盤1222，然啟動裝設於驅動軸121之第一端1211的一驅動裝置2(例如：馬達或其他致動器)，驅動裝置2驅動驅動軸121旋轉，驅動軸121帶動承載結構122之固定架1220旋轉，設置於固定架1220之承載盤1222隨著固定架1220旋轉；同時地，提供至少一不可耐堆翻之菌種5至發酵空間1022內，隨著承載盤1222旋轉，使菌種可均勻地接種於位於承載盤1222上之固態培養基質4。然承載盤1222承載固態培養基質4之表面設有至少一流通孔12223，使固態培養基質4可透過流通孔12223適當地散熱及透氣。而本實施例之固態發酵裝置1適用於不可耐堆翻之菌種5，提升有效發酵面積，並達到大量生產之功效。
請參閱第四圖及第五圖，係本發明之第二實施例之固態發酵裝置的剖面圖及承載結構的剖面圖；如圖所示，本實施例與上述實施例不同在於本實施例之承載結構122，本實施例之承載結構122的固定架1220具有四固定柱1221，該些固定柱1221間形成一容置空間12210，每一固定柱1221具有至少一第一定位部12211，而該些固定柱1221於同一高度的該些第一定位部12211相互對應。承載盤1222設置於容置空間12210，並卡設於同一高度之該些第一定位部12211。於放置承載盤1222時，四固定柱1221之一固定柱1221可先移開，使承載盤1222可置入該些固定柱1221所形成之容置空間12210內。待承載盤1222設置於容置空間12210後，再將先移開之固定柱1221設置於承載盤1222。然該些固定柱1221係分別透過一纜線12212連接於設置於發酵槽10之驅動軸121的第二端1212，使驅動軸121可帶動承載結構122旋轉。
請參閱第六圖，係本發明之第三實施例之固態發酵裝置的剖面圖；如圖所示，承上述實施例，進行固態發酵時必須供應至少一菌種至發酵槽10之發酵空間1022內。而本實施例之固態發酵裝置1具有提供一種菌種供應至發酵槽10之發酵空間1022的一流體供應模組14，流體供應模組14包含至少一流體管路141，每一流體管路141具有一流體入口端1411及至少一流體出口端1412，流體入口端1411係連接發酵槽10之蓋體101的一流體供應孔1012，而流體出口端1412設有一噴頭1413。
請一併參閱第七圖，係本發明之第三實施例之固態發酵裝置的使用狀態圖；如圖所示，欲供應菌種5至發酵空間1022時，至少一流體供應裝置3利用一管路31連接至流體供應孔1012，以與流體管路141相連通。然，流體供應裝置3供應一液態菌種5，液態菌種5經管路31傳送至流體管路141，並經流體管路141之流體出口端1412的噴頭1413噴灑於發酵空間1022內，以與發酵空間1022內之固態培養基質4接種。
上述流體供應裝置3除了提供液態菌種5外，也可提供乾燥空氣至發酵空間1022內，以控制發酵空間1022內之濕度，即流體供應裝置3為一乾燥空氣供應裝置；或者提供蒸氣至發酵空間1022，以對發酵空間1022內之固態培養基質4進行高溫殺菌，即流體供應裝置3為一鍋爐蒸氣供應裝置。然乾燥空氣或蒸氣等流體進入發酵空間1022內時，其透過承載結構122之流通孔12223流通於承載固態培養基質4的該些承載盤1222之間，如此有效控制發酵空間1022之濕度及溫度，即有效控制固態培養基質4之發酵環境。
請參閱第八圖，係本發明之第四實施例之固態發酵裝置的剖面圖；如圖所示，上述實施例之固態發酵裝置1可用於處理不可耐堆翻之菌種，而本實施例之固態發酵裝置1也可用於處理可耐堆翻之菌種，僅需更換可處理可耐堆翻之菌種的處理模組12。而本實施例之處理模組12係包含一驅動軸121及一攪拌機構123。驅動軸121穿設並固定於安裝孔1011。攪拌機構123組設於驅動軸121之第二端1212。攪拌機構123更包含一旋轉軸1231及至少一攪拌葉片1232，攪拌葉片1232設置於旋轉軸1231上。其中本實施例之攪拌葉片1232於旋轉軸1231上呈螺旋狀設置，而攪拌葉片1232的形態係依據菌種的種類而定，因此攪拌葉片1232之形態不應以本實施例為限，於此不再贅述。
請一併參閱第九圖，係本發明之第四實施例之固態發酵裝置的使用狀態圖；如圖所示，欲利用本實施例之固態發酵裝置1進行固態發酵時，先將至少一固態培養基質4置入發酵槽10之發酵空間1022內，然後啟動攪拌機構123，同時地，流體供應裝置3提供一可耐堆翻之菌種5，可耐堆翻之菌種5透過管路31流至固態發酵裝置1之流體管路141，並從流體管路141之流體出口端1412的噴頭1413噴灑至發酵空間1022內。然攪拌機構123對於發酵空間1022內之固態培養基質4及可耐堆翻之菌種5進行攪拌。欲驅動攪拌機構123時，先啟動裝設於驅動軸121之第一端1211的驅動裝置2(例如：馬達或其他致動器)，驅動裝置2驅動驅動軸121旋轉，驅動軸121帶動攪拌機構123之旋轉軸1231旋轉，設置於旋轉軸1231之攪拌葉片1232隨著旋轉軸1231旋轉並攪拌位於發酵空間1022之固態培養基質4與可耐堆翻之菌種5，如此可使菌種5均勻地接種於固態培養基質4，而且定時攪拌已接種之固態培養基質4，使固態培養基質4作適當地散熱及透氣。
請參閱第十圖，係本發明之第五實施例之固態發酵裝置的示意圖；如圖所示，第一實施例之固態發酵裝置1係用於處理不可耐堆翻之菌種，發酵槽10係採取直立式(請參閱第一圖)；而第三實施例之固態發酵裝置1係用於處理可耐堆翻之菌種，發酵槽10係採取橫臥式(請參閱第八圖)。所以本實施例之固態發酵裝置1更包含一角度調整機構16，角度調整機構16包含一旋轉座161及一樞軸162，樞軸162設置於發酵槽10槽壁外側，並樞接於旋轉座161，旋轉座161可帶動樞軸162旋轉。於使用時，旋轉座161旋轉樞軸162，樞軸162帶動發酵槽10旋轉，而旋轉座161控制發酵槽10之傾斜角度。發酵槽10之傾斜角度不限於0度(如第一圖)或90度(如第八圖)，傾斜角度可介於0度與90度之間，不但可以擾動發酵槽10之固態培養基質，使固態培養基質適當地散熱及透氣，也可以方便使用者將已發酵完成之固態培養基質取出。本實施例之角度調整機構16僅為一實施例，應不以此實施例為限，其他形態之角度調整機構16於此不再贅述。
綜上所述，本發明係有關於一種固態發酵裝置，其其具有可更換之複數處理模組，依據一菌種之特性選擇適當的處理模組對至少一固態培養基質及菌種進行處理，如此本發明之固態發酵裝置可應用於各式菌種，並不侷限於某一特性之菌種，其應用範圍較為廣泛。然本發明之固態發酵裝置特別可用於處理不可耐堆翻之菌種，並可提升有效發酵面積及有效控制發酵環境之溫度或濕度，以達到大量生產之功效。
惟以上所述者，僅為本發明之各項實施例而已，並非用來限定本發明實施之範圍，舉凡依本發明申請專利範圍所述之形狀、構造、特徵及精神所為之均等變化與修飾，均應包括於本發明之申請專利範圍內。
In order to further understand and understand the structural features and the effects achieved by the present invention, the following examples and detailed descriptions are provided to illustrate the following:
Conventional solid-state fermentation devices cannot be applied to different strains at the same time. At present, the solid-state fermentation device mainly uses the rotary stirring method to achieve the purpose of homogenization, ventilation, heat dissipation and mass transfer in the fermentation substrate in the fermentation device, but the conventional solid state is known. The fermentation unit can only be applied to strains that are resistant to stacking. If the strain that cannot be piled up is solid-state fermented by a conventional solid-state fermentation device, excessive agitation will affect the growth of the strain. If the stirring is not carried out, the problem of heat dissipation and aeration cannot occur, thus affecting the effective fermentation area, resulting in mass production. . In view of the above problems, the present invention provides a solid-state fermentation apparatus that can be applied to a bacterium that can withstand worms and can not be resistant to piles.
Referring to the first drawing, a cross-sectional view of a solid-state fermentation apparatus according to a first embodiment of the present invention; as shown in the figure, the present embodiment provides a solid-state fermentation apparatus 1 comprising a fermentation tank 10 and a plurality of processing modes. Group 12. The solid-state fermentation device 1 of the present invention is used for processing a strain that can withstand stacking, a strain that cannot be turned over, or other strains, and therefore has a processing module 12 corresponding to various characteristics of the species, for example, the treatment can be The processing module 12 for the resistant species is different from the processing module 12 for treating the incompatible species. Therefore, before the solid-state fermentation apparatus 1 of the present embodiment performs solid-state fermentation, an appropriate treatment module 12 is selected according to the species to be inoculated to at least one solid culture substrate. The processing module 12 is then placed in the fermentation tank 10.
The fermentation tank 10 has a lid body 101 and a tank body 102. The tank body 102 has an opening 1021 and a fermentation space 1022 communicating with the opening 1021. The cover body 101 is disposed on the trough body 102 to seal the opening 1021 of the trough body 102. The processing module 12 is disposed on the lid body 101, that is, connected to the top of the fermentation tank 10, and is located in the fermentation space 1022 of the tank body 102. When at least one solid culture medium and at least one species to be inoculated is filled into the fermentation space 1022 of the tank 102, the treatment module 12 processes the solid culture medium and the strain, so that the strain can be uniformly inoculated into the solid culture medium.
The processing module 12 of the solid-state fermentation apparatus 1 of the present embodiment is for treating a strain that cannot be piled up. The processing module 12 of the embodiment includes a driving shaft 121 and a bearing structure 122. The center of the cover 101 of the fermentation tank 10 has a mounting hole 1011. The drive shaft 121 is bored and fixed to the mounting hole 1011, so that one of the first ends 1211 of the drive shaft 121 faces the outside of the fermentation tank 10, and one of the drive shafts 121 The second end 1212 faces the fermentation space 1022 of the fermentation tank 10. The load bearing structure 122 is assembled to the second end 1212 of the drive shaft 121.
Referring to the second figure, a schematic view of the carrying structure of the first embodiment of the present invention; as shown, the supporting structure 122 further includes a fixing frame 1220 and at least one carrying plate 1222 disposed on the fixing frame 1220, which is fixed. The frame 1220 has a fixing post 1221. The fixing post 1221 has at least one first positioning portion 12211. The center of the carrying plate 1222 has a through hole 12221 and a second positioning portion 12222. The through hole 12221 of the carrying plate 1222 is inserted into the fixing post 1221 , and the first positioning portion 12211 and the second positioning portion 12222 are engaged with each other. The first positioning portion 12211 is a convex portion, the second positioning portion 12222 is a groove, and the convex portion is locked in the groove. Of course, the locking structure of the first positioning portion 12211 and the second positioning portion 12222 It can be other forms and will not be described here.
Referring to the third figure, a state of use of the solid-state fermentation apparatus according to the first embodiment of the present invention; as shown in the figure, when solid-state fermentation is to be performed by the solid-state fermentation apparatus 1 of the present embodiment, at least one solid culture medium is first used. 4 is placed on the carrier 1222, and then a driving device 2 (for example, a motor or other actuator) mounted on the first end 1211 of the driving shaft 121 is started. The driving device 2 drives the driving shaft 121 to rotate, and the driving shaft 121 drives the bearing. The fixing frame 1220 of the structure 122 rotates, and the carrier tray 1222 disposed on the fixing frame 1220 rotates along with the fixing frame 1220; meanwhile, at least one unstoppable mushroom 5 is provided into the fermentation space 1022, and the carrier tray 1222 rotates. The strain can be uniformly inoculated into the solid medium 4 on the carrier tray 1222. The surface of the carrier disk 1222 carrying the solid culture medium 4 is provided with at least one circulation hole 12223, so that the solid culture medium 4 can be properly dissipated and ventilated through the circulation hole 12223. The solid-state fermentation device 1 of the present embodiment is suitable for the species 5 which cannot be piled up, improves the effective fermentation area, and achieves the effect of mass production.
4 and 5 are cross-sectional views of a solid-state fermentation apparatus according to a second embodiment of the present invention and a cross-sectional view of a load-bearing structure; as shown in the figure, the present embodiment differs from the above-described embodiment in the present embodiment. The mounting structure 122, the fixing frame 1220 of the supporting structure 122 of the present embodiment has four fixing posts 1221, and an accommodating space 12210 is formed between the fixing posts 1221, and each fixing post 1221 has at least one first positioning portion 12211. The first positioning portions 12211 of the fixing posts 1221 at the same height correspond to each other. The carrier trays 1222 are disposed in the accommodating space 12210 and are disposed at the first positioning portions 12211 of the same height. When the carrier 1222 is placed, the fixing column 1221 of the four fixing posts 1221 can be removed first, so that the carrier disk 1222 can be placed into the accommodating space 12210 formed by the fixing posts 1221. After the carrier tray 1222 is disposed in the accommodating space 12210, the first fixing pillar 1221 is disposed on the carrier tray 1222. The fixed columns 1221 are respectively connected to the second end 1212 of the driving shaft 121 disposed on the fermentation tank 10 through a cable 12212, so that the driving shaft 121 can drive the bearing structure 122 to rotate.
6 is a cross-sectional view of a solid-state fermentation apparatus according to a third embodiment of the present invention; as shown in the above embodiment, at least one strain must be supplied to the fermentation space 1022 of the fermentation tank 10 during solid-state fermentation. Inside. The solid-state fermentation device 1 of the present embodiment has a fluid supply module 14 that supplies a strain to the fermentation space 1022 of the fermentation tank 10. The fluid supply module 14 includes at least one fluid line 141, and each fluid line 141. There is a fluid inlet end 1411 and at least one fluid outlet end 1412. The fluid inlet end 1411 is a fluid supply port 1012 that connects the lid 101 of the fermentation tank 10, and the fluid outlet end 1412 is provided with a spray head 1413.
Referring to FIG. 7 together, it is a use state diagram of the solid-state fermentation apparatus according to the third embodiment of the present invention; as shown in the figure, when the strain 5 is to be supplied to the fermentation space 1022, at least one fluid supply device 3 utilizes a tube. The passage 31 is connected to the fluid supply hole 1012 to communicate with the fluid line 141. The fluid supply device 3 supplies a liquid species 5, which is transported via line 31 to fluid line 141 and sprayed through spray head 1413 of fluid outlet end 1412 of fluid line 141 into fermentation space 1022 to The solid medium 4 in the fermentation space 1022 was inoculated.
The fluid supply device 3 may provide dry air into the fermentation space 1022 in addition to the liquid species 5 to control the humidity in the fermentation space 1022, that is, the fluid supply device 3 is a dry air supply device; or provide steam to the fermentation. The space 1022 is for high temperature sterilization of the solid culture substrate 4 in the fermentation space 1022, that is, the fluid supply device 3 is a boiler vapor supply device. When a fluid such as dry air or vapor enters the fermentation space 1022, it flows through the flow holes 12223 of the load-bearing structure 122 between the support trays 1222 carrying the solid culture medium 4, thereby effectively controlling the humidity and temperature of the fermentation space 1022. That is, the fermentation environment of the solid medium 4 is effectively controlled.
Referring to FIG. 8 is a cross-sectional view of a solid-state fermentation apparatus according to a fourth embodiment of the present invention; as shown in the figure, the solid-state fermentation apparatus 1 of the above embodiment can be used for treating a strain that cannot be piled up, and the embodiment The solid state fermentation apparatus 1 can also be used to treat strains that are resistant to stacking, and only need to replace the processing module 12 that can handle the resistant species. The processing module 12 of the embodiment includes a driving shaft 121 and a stirring mechanism 123. The drive shaft 121 is bored and fixed to the mounting hole 1011. The stirring mechanism 123 is assembled to the second end 1212 of the drive shaft 121. The stirring mechanism 123 further includes a rotating shaft 1231 and at least one stirring blade 1232, and the stirring blade 1232 is disposed on the rotating shaft 1231. The agitating blade 1232 of the present embodiment is spirally disposed on the rotating shaft 1231, and the shape of the agitating blade 1232 depends on the type of the strain. Therefore, the shape of the agitating blade 1232 should not be limited to this embodiment. No longer.
Please refer to the ninth drawing, which is a use state diagram of the solid-state fermentation apparatus according to the fourth embodiment of the present invention; as shown in the figure, when the solid-state fermentation apparatus 1 of the present embodiment is used for solid-state fermentation, at least one solid state is first used. The culture substrate 4 is placed in the fermentation space 1022 of the fermentation tank 10, and then the agitation mechanism 123 is activated. At the same time, the fluid supply device 3 provides a viable strain 5, which is resistant to the reversal of the bacteria 5 through the pipeline 31. The fluid line 141 flows to the solid state fermentation apparatus 1 and is sprayed from the spray head 1413 of the fluid outlet end 1412 of the fluid line 141 into the fermentation space 1022. The stirring mechanism 123 agitates the solid culture medium 4 and the resistant species 5 in the fermentation space 1022. When the stirring mechanism 123 is to be driven, the driving device 2 (for example, a motor or other actuator) mounted on the first end 1211 of the driving shaft 121 is started. The driving device 2 drives the driving shaft 121 to rotate, and the driving shaft 121 drives the stirring mechanism. The rotating shaft 1231 of 123 rotates, and the stirring blade 1232 provided on the rotating shaft 1231 rotates along the rotating shaft 1231 and agitates the solid culture medium 4 located in the fermentation space 1022 and the strain 5 which can be resistant to stacking, so that the strain 5 can be evenly distributed. The medium is inoculated on the solid medium 4, and the inoculated solid medium 4 is stirred regularly to allow the solid medium 4 to properly dissipate heat and ventilate.
Please refer to the tenth drawing, which is a schematic diagram of a solid-state fermentation apparatus according to a fifth embodiment of the present invention; as shown in the figure, the solid-state fermentation apparatus 1 of the first embodiment is used for treating a strain which cannot be piled up, and the fermentation tank 10 The vertical type is adopted (refer to the first figure); and the solid-state fermentation apparatus 1 of the third embodiment is used for treating the strain resistant to the stacking, and the fermentation tank 10 is used for the horizontal type (refer to the eighth figure). Therefore, the solid-state fermentation device 1 of the present embodiment further includes an angle adjusting mechanism 16 . The angle adjusting mechanism 16 includes a rotating base 161 and a pivot 162 . The pivot 162 is disposed outside the groove wall of the fermentation tank 10 and pivoted to the rotating base. 161, the rotating seat 161 can drive the pivot 162 to rotate. In use, the rotating base 161 rotates the pivot 162, the pivot 162 drives the fermentation tank 10 to rotate, and the rotating base 161 controls the inclination angle of the fermentation tank 10. The inclination angle of the fermentation tank 10 is not limited to 0 degrees (as shown in the first figure) or 90 degrees (as shown in the eighth figure), and the inclination angle may be between 0 degrees and 90 degrees, which not only disturbs the solid culture medium of the fermentation tank 10, The solid medium culture material can be properly dissipated and ventilated, and the user can take out the solid state culture material which has been fermented. The angle adjusting mechanism 16 of the present embodiment is only an embodiment, and should not be limited to this embodiment. The angle adjusting mechanism 16 of other embodiments will not be described herein.
In summary, the present invention relates to a solid state fermentation apparatus having a replaceable plurality of processing modules for selecting at least one solid culture substrate and strain according to the characteristics of a strain, and selecting an appropriate processing module. Thus, the solid-state fermentation apparatus of the present invention can be applied to various types of strains, and is not limited to a strain of a certain characteristic, and its application range is wide. However, the solid-state fermentation apparatus of the present invention is particularly useful for treating strains that are not resistant to stacking, and can increase the effective fermentation area and effectively control the temperature or humidity of the fermentation environment to achieve mass production.
The above is only the embodiments of the present invention, and is not intended to limit the scope of the present invention, and the variations, modifications, and modifications of the shapes, structures, features, and spirits described in the claims of the present invention. All should be included in the scope of the patent application of the present invention.
1．．．固態發酵裝置1. . . Solid state fermentation unit
10．．．發酵槽10. . . Fermentation tank
101．．．蓋體101. . . Cover
1011．．．安裝孔1011. . . Mounting holes
1012．．．流體供應孔1012. . . Fluid supply hole
102．．．槽體102. . . Slot
1021．．．開口1021. . . Opening
1022．．．發酵空間1022. . . Fermentation space
12．．．處理模組12. . . Processing module
121．．．驅動軸121. . . Drive shaft
1211．．．第一端1211. . . First end
1212．．．第二端1212. . . Second end
122．．．承載結構122. . . Load bearing structure
1220．．．固定架1220. . . Fixing frame
1221．．．固定柱1221. . . Fixed column
12210．．．容置空間12210. . . Housing space
12211．．．第一定位部12211. . . First positioning part
12212．．．纜線12212. . . Cable
1222．．．承載盤1222. . . Carrier disk
12221．．．穿孔12221. . . perforation
12222．．．第二定位部12222. . . Second positioning part
12223．．．流通孔12223. . . Flow hole
123．．．攪拌機構123. . . Mixing mechanism
1231．．．旋轉軸1231. . . Rotary axis
1232．．．攪拌葉片1232. . . Mixing blade
14．．．流體供應模組14. . . Fluid supply module
141．．．流體管路141. . . Fluid line
1411．．．流體入口端1411. . . Fluid inlet end
1412．．．流體出口端1412. . . Fluid outlet end
1413．．．噴頭1413. . . Nozzle
16．．．角度調整機構16. . . Angle adjustment mechanism
161．．．旋轉座161. . . Rotating seat
162．．．樞軸162. . . Pivot
2．．．驅動裝置2. . . Drive unit
3．．．流體供應裝置3. . . Fluid supply device
31．．．管路31. . . Pipeline
4．．．固態培養基質4. . . Solid medium
5．．．菌種5. . . Strain
第一圖為本發明之第一實施例之固態發酵裝置的剖面圖；
第二圖為本發明之第一實施例之承載結構的示意圖；
第三圖為本發明之第一實施例之固態發酵裝置的使用狀態圖；
第四圖為本發明之第二實施例之固態發酵裝置的剖面圖；
第五圖為本發明之第二實施例之承載結構的剖面圖；
第六圖為本發明之第三實施例之固態發酵裝置的剖面圖；
第七圖為本發明之第三實施例之固態發酵裝置的使用狀態圖；
第八圖為本發明之第四實施例之固態發酵裝置的剖面圖；
第九圖為本發明之第四實施例之固態發酵裝置的使用狀態圖；以及
第十圖為本發明之第五實施例之固態發酵裝置的示意圖。
The first figure is a cross-sectional view of a solid-state fermentation apparatus according to a first embodiment of the present invention;
The second figure is a schematic view of a load bearing structure of a first embodiment of the present invention;
Figure 3 is a view showing a state of use of the solid-state fermentation apparatus of the first embodiment of the present invention;
Figure 4 is a cross-sectional view showing a solid-state fermentation apparatus according to a second embodiment of the present invention;
Figure 5 is a cross-sectional view showing a load-bearing structure of a second embodiment of the present invention;
Figure 6 is a cross-sectional view showing a solid-state fermentation apparatus according to a third embodiment of the present invention;
Figure 7 is a view showing a state of use of the solid-state fermentation apparatus of the third embodiment of the present invention;
Figure 8 is a cross-sectional view showing a solid-state fermentation apparatus according to a fourth embodiment of the present invention;
9 is a view showing a state of use of a solid-state fermentation apparatus according to a fourth embodiment of the present invention; and a tenth diagram is a schematic view of a solid-state fermentation apparatus according to a fifth embodiment of the present invention.
1．．．固態發酵裝置1. . . Solid state fermentation unit
10．．．發酵槽10. . . Fermentation tank
101．．．蓋體101. . . Cover
1011．．．安裝孔1011. . . Mounting holes
102．．．槽體102. . . Slot
1021．．．開口1021. . . Opening
1022．．．發酵空間1022. . . Fermentation space
12．．．處理模組12. . . Processing module
121．．．驅動軸121. . . Drive shaft
1211．．．第一端1211. . . First end
1212．．．第二端1212. . . Second end
122．．．承載結構122. . . Load bearing structure
1220．．．固定架1220. . . Fixing frame
1222．．．承載盤1222. . . Carrier disk
2．．．驅動裝置2. . . Drive unit
Claims (11)
一發酵槽，具有一發酵空間，該發酵空間容置至少一固態培養基質及至少一菌種；以及
複數處理模組，分別處理對應之該菌種，依據該發酵空間內之該菌種選擇該些處理模組之一處理模組，該處理模組設置於該發酵槽，並位於該發酵空間內，且處理該固態培養基質及該菌種，使該菌種均勻地接種於該固態培養基質。A solid state fermentation apparatus comprising:
a fermentation tank having a fermentation space, the fermentation space accommodating at least one solid culture substrate and at least one strain; and a plurality of processing modules respectively processing the corresponding species, and selecting the strain according to the species in the fermentation space One of the processing modules, the processing module is disposed in the fermentation tank, and is located in the fermentation space, and processes the solid culture substrate and the strain, so that the strain is uniformly inoculated into the solid culture substrate. .
一驅動軸，穿設於該發酵槽之頂部；以及
一攪拌機構，設置於該驅動軸，該驅動軸驅動該攪拌機構攪拌該固態培養基質及該菌種，使該菌種均勻地接種於該固態培養基質。The solid-state fermentation device of claim 1, wherein the processing module comprises:
a driving shaft disposed at the top of the fermenting tank; and a stirring mechanism disposed on the driving shaft, the driving shaft driving the stirring mechanism to stir the solid culture medium and the strain, so that the strain is uniformly inoculated into the Solid medium culture.
一旋轉軸，設置於該驅動軸；以及
至少一攪拌葉片，設置於該旋轉軸。The solid-state fermentation apparatus according to claim 2, wherein the stirring mechanism comprises:
a rotating shaft disposed on the driving shaft; and at least one stirring blade disposed on the rotating shaft.
一驅動軸，設置於該發酵槽之頂部；以及
一承載結構，設置於該驅動軸，並位於該發酵空間內，且承載該固態培養基質，該驅動軸驅動該承載結構旋轉，使該菌種均勻地接種於該固態培養基質。The solid-state fermentation device of claim 1, wherein the processing module comprises:
a driving shaft disposed at the top of the fermenting tank; and a bearing structure disposed on the driving shaft and located in the fermentation space, and carrying the solid culture substrate, the driving shaft driving the bearing structure to rotate, so that the strain The medium culture medium was uniformly inoculated.
一固定架，連接該驅動軸；以及
至少一承載盤，設置於該固定架。The solid-state fermentation apparatus of claim 4, wherein the load-bearing structure comprises:
a mounting bracket for connecting the drive shaft; and at least one carrier disc disposed on the mounting bracket.
至少一流體管路，具有一流體入口端及至少一流體出口端，該流體入口端連接於該發酵槽之至少一流體供應孔，該流體出口端位於該發酵空間內，該流體供應孔供一流體供應裝置連接，該流體供應裝置供應一流體，該流體從該流體供應孔流入，並從該流體出口端流至該發酵空間；
其中該流體係一液態菌種、一乾燥空氣或一蒸氣。The solid-state fermentation device according to claim 1, further comprising:
At least one fluid line having a fluid inlet end and at least one fluid outlet end, the fluid inlet end being connected to at least one fluid supply hole of the fermentation tank, the fluid outlet end being located in the fermentation space, the fluid supply hole being provided a fluid supply device is connected, the fluid supply device supplies a fluid flowing from the fluid supply hole and flowing from the fluid outlet end to the fermentation space;
Wherein the flow system is a liquid strain, a dry air or a vapor.
一角度調整機構，旋轉該發酵槽，調整該發酵槽之傾斜角度。The solid-state fermentation device according to claim 1, further comprising:
An angle adjustment mechanism rotates the fermentation tank to adjust the inclination angle of the fermentation tank.
一旋轉座，設置於該發酵槽之一側；以及
一樞軸，設置於該發酵槽之槽壁的外側，並樞接於該旋轉座，該旋轉座帶動該樞軸旋轉，該樞軸帶動該發酵槽旋轉。The solid-state fermentation apparatus of claim 10, wherein the angle adjustment mechanism comprises:
a rotating seat disposed on one side of the fermenting tank; and a pivot shaft disposed outside the groove wall of the fermenting tank and pivoted to the rotating base, the rotating seat driving the pivoting, the pivoting The fermentation tank rotates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101147055A TW201422809A (en) | 2012-12-12 | 2012-12-12 | Solid-state fermentation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW101147055A TW201422809A (en) | 2012-12-12 | 2012-12-12 | Solid-state fermentation device |
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| Publication Number | Publication Date |
|---|---|
| TW201422809A true TW201422809A (en) | 2014-06-16 |
| TWI472612B TWI472612B (en) | 2015-02-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW101147055A TW201422809A (en) | 2012-12-12 | 2012-12-12 | Solid-state fermentation device |
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| TW (1) | TW201422809A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113526992A (en) * | 2021-07-21 | 2021-10-22 | 苏州伯德环境发展有限公司 | Turning device for multilayer aerobic composting |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWM313678U (en) * | 2006-10-31 | 2007-06-11 | Yao-Chung Chiu | Non-fixed solid state fermentation apparatus |
| CN201420071Y (en) * | 2009-05-08 | 2010-03-10 | 安徽丰原发酵技术工程研究有限公司 | Solid state fermentation device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113526992A (en) * | 2021-07-21 | 2021-10-22 | 苏州伯德环境发展有限公司 | Turning device for multilayer aerobic composting |
| CN113526992B (en) * | 2021-07-21 | 2022-04-22 | 苏州伯德环境发展有限公司 | Turning device for multilayer aerobic composting |
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| TWI472612B (en) | 2015-02-11 |
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