TW201405747A - Flip chip bonding apparatus - Google Patents

Flip chip bonding apparatus Download PDF

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Publication number
TW201405747A
TW201405747A TW102116433A TW102116433A TW201405747A TW 201405747 A TW201405747 A TW 201405747A TW 102116433 A TW102116433 A TW 102116433A TW 102116433 A TW102116433 A TW 102116433A TW 201405747 A TW201405747 A TW 201405747A
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Taiwan
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unit
chip
flux
flip
soldering
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TW102116433A
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Chinese (zh)
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TWI506749B (en
Inventor
Hyun-Gyun Jung
Yeun-Soo Oh
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Hanmi Semiconductor Co Ltd
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Priority claimed from KR1020120050068A external-priority patent/KR101275133B1/en
Priority claimed from KR1020120108058A external-priority patent/KR101360007B1/en
Application filed by Hanmi Semiconductor Co Ltd filed Critical Hanmi Semiconductor Co Ltd
Publication of TW201405747A publication Critical patent/TW201405747A/en
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Publication of TWI506749B publication Critical patent/TWI506749B/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L24/81Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a bump connector
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/74Apparatus for manufacturing arrangements for connecting or disconnecting semiconductor or solid-state bodies
    • H01L24/75Apparatus for connecting with bump connectors or layer connectors

Abstract

The present invention relates to a flip chip bonding apparatus, which is able to improve the accuracy and reliability of a transfer process for transferring a welding head used in a flip chip bonding step to a predetermined position on the xy plane. The bonding apparatus is used to minimize the transfer operation of the transfer line for transferring each welding head, and reduce the position error problem caused by heat generation. Specifically, the present invention relates to a flip chip bonding apparatus that can reduce the movement frequency and movement distance of the welding head in a specific axial direction, and reduce the thermal expansion and vibration generated due to the transfer of the welding head, and raise UPH of the bonding apparatus while ensuring adequate time for flattening the welding flux.

Description

倒裝芯片焊接裝置 Flip chip soldering device

本發明涉及一種倒裝芯片焊接裝置。 The present invention relates to a flip chip bonding apparatus.

用於將倒裝芯片焊接到焊接基板等上的倒裝芯片焊接裝置可具有至少一個焊接頭。每個焊接頭被傳送到焊接裝置的預定位置幷可抓取或焊接芯片。 A flip chip bonding apparatus for soldering a flip chip to a solder substrate or the like may have at least one solder joint. Each weld head is transferred to a predetermined position of the welding device to grip or weld the chip.

一般來說,應當非常精確地進行將倒裝芯片焊接到焊接基板上的工序,幷且在焊接基板上製備用於固定芯片的多個安裝區域。同時,倒裝芯片與焊接基板的安裝區域應保證精確的電連接,幷且芯片應當安裝幷焊接在安裝區域的正確位置(圖案)處,以减小缺陷率。 In general, the process of soldering a flip chip to a solder substrate should be performed very accurately, and a plurality of mounting regions for fixing the chip are prepared on the solder substrate. At the same time, the mounting area of the flip chip and the solder substrate should ensure accurate electrical connection, and the chip should be mounted and soldered at the correct position (pattern) of the mounting area to reduce the defect rate.

用於這種焊接工序的焊接頭可透過裝配成在x軸和y軸方向上交叉的台架型的傳送裝置而傳送到xy平面上的預定位置。 The welding head used in this welding process can be conveyed to a predetermined position on the xy plane through a gantry type conveying device which is assembled to intersect in the x-axis and y-axis directions.

具體來說,焊接頭安裝在第一傳送線上幷可在第一傳送線的縱向方向上傳送,幷且第一傳送線的兩端可透過移動部與垂直於第一傳送線設置的一對平行的第二傳送線附接。移動部可沿第二傳送線的縱向方向傳送。 Specifically, the soldering tip is mounted on the first transporting line and can be transported in the longitudinal direction of the first transporting line, and both ends of the first transporting line are permeable to the movable portion and parallel to the pair of the first transporting line. The second transmission line is attached. The moving portion can be transported in the longitudinal direction of the second transport line.

因此,焊接頭透過分別設置成平行或垂直的傳 送線傳送到工作空間內的xy平面上的預定位置。 Therefore, the welding heads are respectively arranged to be parallel or perpendicular. The feed line is delivered to a predetermined location on the xy plane within the workspace.

具有焊接頭的工作部和與傳送線連接的移動部可由電磁體或滾珠絲杠驅動。 The working portion having the welding head and the moving portion connected to the conveying line may be driven by an electromagnet or a ball screw.

工作部或移動部可透過電磁體或滾珠絲杠加速幷高速傳送,當重複此高速傳送工序時,組成每條傳送線的組件會產生熱量,由於該熱量導致的特定組件的熱膨脹,工作部或移動部的傳送位置的精度會降低。 The working part or the moving part can accelerate the high-speed transmission through the electromagnet or the ball screw. When the high-speed transfer process is repeated, the components constituting each of the transfer lines generate heat, and the thermal expansion of the specific component due to the heat, the work part or The accuracy of the transfer position of the moving portion is lowered.

例如,用於將第一傳送線附接到第二傳送線的移動部是其中在透過第二傳送線的傳送工序中產生的熱量被傳遞最多的部分,由於產生的熱量發生的移動部熱膨脹的問題可導致第一傳送線兩端的位置誤差。 For example, the moving portion for attaching the first transfer line to the second transfer line is a portion in which heat generated in the transfer process through the second transfer line is most transferred, and the moving portion due to the generated heat is thermally expanded. Problems can cause positional errors at both ends of the first transmission line.

類似地,安裝在第一傳送線上的工作部由於在透過沿第二傳送線安裝幷傳送的移動部傳送工序中產生的熱量,也產生熱膨脹,可發生與如上所述相同的問題。 Similarly, the working portion mounted on the first conveying line also generates thermal expansion due to heat generated in the moving portion conveying process transmitted through the mounting portion along the second conveying line, and the same problem as described above can occur.

根據芯片尺寸减小的趨勢,由組件的熱膨脹等問題產生的移動部的位置誤差可導致焊接位置誤差,焊接位置誤差可導致焊接缺陷。 Depending on the trend of chip size reduction, positional errors of the moving parts caused by problems such as thermal expansion of the components may cause welding position errors, which may cause welding defects.

具體來說,由於設置於每條傳送線上的工作部或傳送部處產生的熱膨脹或振動,可能不能夠獲得關於倒裝芯片的精確位置與焊接基板之安裝區域的信息,因此,缺陷率增加,焊接工序的可靠性及精確性降低。 In particular, due to thermal expansion or vibration generated at the working portion or the transfer portion provided on each of the transfer lines, information on the precise position of the flip chip and the mounting area of the solder substrate may not be obtained, and thus, the defect rate increases. The reliability and accuracy of the welding process are reduced.

因此,在進行整個焊接工序時使得焊接頭在x軸或y軸方向上的移動次數及移動距離最小化很重要,且將組件設置為减少焊接頭在特定軸方向上的移動次數及移動距離很重要。 Therefore, it is important to minimize the number of movements and the moving distance of the welding head in the x-axis or y-axis direction during the entire welding process, and to set the assembly to reduce the number of movements and the moving distance of the welding head in a specific axial direction. important.

也就是說,在傳送焊接頭的工序幷進行焊接工序時,較佳地,省略工作部或傳送部之驅動或使得工作部或傳送部之驅動最小化,幷且即使在省略任一部件的驅動或使得任一部件的驅動最小化時,當為了提高空間利用率而將用於焊接工序的組件設置為彼此相鄰時,由於焊接頭等的移動導致的不同組件之間的干擾應最小化,幷且存在一些下述情形,即其中應當確保需要操作特定操作組件的空間區域。 That is, in the process of transferring the soldering tip, when the soldering process is performed, it is preferable to omit the driving of the working portion or the conveying portion or to minimize the driving of the working portion or the conveying portion, and even if the driving of any of the components is omitted. Or when the driving of any of the components is minimized, when the components for the welding process are disposed adjacent to each other in order to improve the space utilization ratio, interference between different components due to movement of the welding head or the like should be minimized, And there are situations in which a spatial area in which a particular operational component needs to be operated should be ensured.

因此,需要一種减少焊接頭在特定軸方向上的移動次數及移動距離、在連續工序之間設置組件幷减小工作空間之間的干擾的方法。 Therefore, there is a need for a method of reducing the number of movements and moving distances of the welding head in a particular axial direction, setting components between successive processes, and reducing interference between the working spaces.

本發明提供了一種倒裝芯片焊接裝置。一方面,倒裝芯片焊接裝置可包括:一倒裝單元,用於從晶片抓取芯片幷將芯片上側向下翻轉;一工作部,具有用於抓取由倒裝單元翻轉的芯片的一焊接頭,其中焊接頭能夠沿z軸方向傳送幷相對於z軸旋轉;一焊劑浸漬單元,用於將焊接頭抓取的芯片的底表面浸漬到一焊劑中;一第一可視單元,用 於拍攝由焊劑浸漬單元浸漬的芯片的底表面影像;一第二可視單元,用於拍攝一焊接基板的頂表面影像,在焊接基板上將要安裝芯片;一倒裝芯片焊接部,用於根據由第一可視單元與第二可視單元進行檢查的結果,以修正的位置在焊接基板上焊接芯片;一第一傳送線,用於安裝工作部幷沿y軸方向傳送工作部;以及一對第二傳送線,此一對第二傳送線沿與第一傳送線垂直的x軸方向平行設置,用於安裝與第一傳送線的兩端連接的移動部幷在與第一傳送線的傳送方向垂直的x軸方向上傳送移動部,其中焊劑浸漬單元與第一可視單元設置在平行於第一傳送線的同一軸上。 The present invention provides a flip chip bonding apparatus. In one aspect, the flip chip bonding apparatus can include: a flip-chip unit for picking up the chip from the wafer and flipping the upper side of the chip downward; and a working portion having a solder for grasping the chip flipped by the flip-chip unit a head, wherein the welding head is capable of rotating the crucible in the z-axis direction with respect to the z-axis; a flux impregnation unit for impregnating the bottom surface of the chip grasped by the soldering tip into a flux; a first visible unit, Photographing a bottom surface image of a chip impregnated by a flux dipping unit; a second viewing unit for capturing a top surface image of a solder substrate; a chip to be mounted on the solder substrate; and a flip chip soldering portion for As a result of the inspection by the first visual unit and the second visual unit, the chip is soldered on the solder substrate at the corrected position; a first transfer line for mounting the working portion, the working portion being transported along the y-axis direction; and a pair of second a transmission line, the pair of second transmission lines are disposed in parallel along an x-axis direction perpendicular to the first transmission line, and the moving portion for mounting the both ends of the first transmission line is perpendicular to the conveying direction of the first transmission line The moving portion is conveyed in the x-axis direction, wherein the flux dipping unit and the first visible unit are disposed on the same axis parallel to the first transfer line.

其中倒裝單元、焊劑浸漬單元以及第一可視單元可成對設置在相對於y軸對稱的位置處,幷且具有工作部的第一傳送線安裝在第二傳送線上,使得一對第一傳送線可獨立被驅動。 Wherein the flip-chip unit, the flux dipping unit and the first visible unit may be disposed in pairs at positions symmetrical with respect to the y-axis, and the first transfer line having the working portion is mounted on the second transfer line such that a pair of first transfer The wires can be driven independently.

其中倒裝單元與焊劑浸漬單元可設置在平行於第二傳送線的同一軸上。 Wherein the flip chip unit and the flux dipping unit may be disposed on the same axis parallel to the second transfer line.

其中倒裝單元、焊劑浸漬單元以及第一可視單元可設置在平行於第一傳送線的同一軸上。 Wherein the flip chip unit, the flux dipping unit, and the first visible unit may be disposed on the same axis parallel to the first transfer line.

其中為了减小焊接頭從倒裝單元移動到焊接基板時在x軸方向上的移動距離,倒裝單元、焊劑浸漬單元以及第一可視單元可依次設置在y軸方向上。 In order to reduce the moving distance in the x-axis direction when the soldering tip is moved from the flip chip unit to the solder substrate, the flip chip unit, the flux dipping unit, and the first visible unit may be sequentially disposed in the y-axis direction.

其中芯片在由焊接頭抓取的同時透過第一可視單元上方,幷且第一可視單元透過拍攝芯片的底表面的影像來檢查芯片。 Wherein the chip passes through the first visible unit while being grasped by the soldering tip, and the first visible unit inspects the chip by capturing an image of the bottom surface of the chip.

其中當芯片的尺寸大於第一可視單元的視場時,焊接頭可以預定角度旋轉,從而第一可視單元可在無需在x軸方向上移動的條件下拍攝芯片的2個邊緣。 Wherein when the size of the chip is larger than the field of view of the first visible unit, the soldering tip can be rotated at a predetermined angle so that the first visible unit can capture the two edges of the chip without moving in the x-axis direction.

其中當焊接頭以預定角度旋轉的同時透過第一可視單元上方時,連續拍攝芯片的底表面影像,以用於檢查。 Wherein the bottom surface image of the chip is continuously photographed for inspection when the soldering head is rotated above the first visible unit while rotating at a predetermined angle.

裝置倒裝芯片焊接裝置可進一步包括一控制部,控制部用於控制工作部與移動部的驅動工具,工作部與移動部分別具有驅動工具,從而工作部和移動部可沿第一傳送線及第二傳送線傳送,其中在工作部從焊劑浸漬單元傳送到第一可視單元或者在第一可視單元上方傳送時,控制部驅動工作部的驅動工具幷停止移動部的驅動工具。 The device flip chip soldering apparatus may further include a control unit for controlling the driving tool of the working part and the moving part, and the working part and the moving part respectively have a driving tool, so that the working part and the moving part are along the first conveying line and The second transfer line is conveyed, wherein the control portion drives the drive tool of the work portion to stop the drive tool of the moving portion when the work portion is transferred from the flux dipping unit to the first visual unit or is transported over the first visual unit.

裝置倒裝芯片焊接裝置可進一步包括一控制部,控制部用於控制工作部與移動部的驅動工具,工作部與移動部分別具有驅動工具,從而工作部與移動部可沿第一傳送線與第二傳送線傳送,其中在工作部的焊接頭從倒裝單元傳送到第一可視單元或者從焊劑浸漬單元在第一可視單元上方傳送時,控制部停止移動部的驅動工具。 The device flip chip soldering apparatus may further include a control unit for controlling the driving tool of the working part and the moving part, and the working part and the moving part respectively have a driving tool, so that the working part and the moving part are along the first conveying line The second transfer line conveys, wherein the control portion stops the driving tool of the moving portion when the welding head of the working portion is transferred from the flip-chip unit to the first visible unit or from the flux dipping unit over the first visible unit.

其中控制部驅動工作部的驅動工具,使得工作 部可在從焊劑浸漬單元傳送到第一可視單元或者在第一可視單元上方傳送時,工作部以勻速傳送。 The control unit drives the driving tool of the working part to make the work The portion can be transported at a uniform rate as it is transferred from the flux impregnation unit to the first visual unit or over the first visual unit.

其中在一個焊接周期過程中,移動部的驅動次數少於工作部的驅動次數,在一個焊接周期過程中,工作部的焊接頭沿倒裝單元、焊劑浸漬單元、第一可視單元以及倒裝芯片焊接部傳遞。 Wherein during a welding cycle, the number of driving of the moving part is less than the number of driving of the working part, and during one welding cycle, the welding head of the working part is along the flip-chip unit, the flux dipping unit, the first visible unit, and the flip chip The weld is delivered.

其中在焊接周期的xy平面上的軌迹可形成為三角形或矩形形狀,幷且形成此軌迹的三角形或矩形的至少一個邊平行於第一傳送線或第二傳送線,在焊接周期中工作部的焊接頭沿倒裝單元、焊劑浸漬單元、第一可視單元以及倒裝芯片焊接部傳遞。 Wherein the trajectory on the xy plane of the welding cycle may be formed in a triangular or rectangular shape, and at least one side of the triangle or rectangle forming the trajectory is parallel to the first transmission line or the second transmission line, and the working portion of the welding portion in the welding cycle The soldering tip is transferred along the flip chip unit, the flux dipping unit, the first visible unit, and the flip chip soldering portion.

其中當焊接頭沿形成此軌迹的三角形或矩形的、平行於第一傳送線的邊傳送時,焊接頭可依次透過倒裝單元、焊劑浸漬單元、第一可視單元以及倒裝芯片焊接部。 Wherein the soldering tip may sequentially pass through the flip chip unit, the flux dipping unit, the first visible unit, and the flip chip soldering portion when the soldering tip is transported along a triangular or rectangular edge forming the track, parallel to the edge of the first transfer line.

其中在一個焊接周期過程中,移動部的驅動次數可為兩次或三次,在此一個焊接周期過程中工作部的焊接頭沿倒裝單元、焊劑浸漬單元、第一可視單元以及倒裝芯片焊接部傳遞。 In the process of one welding cycle, the number of driving of the moving part may be two or three times, during which the welding head of the working part is welded along the flipping unit, the flux dipping unit, the first visible unit and the flip chip Passed by the ministry.

其中控制部控制工作部的驅動工具,使得工作部透過焊劑浸漬單元與第一可視單元時工作部以勻速驅動,而在傳送到倒裝芯片焊接部時工作部减速。 The control unit controls the driving tool of the working portion such that the working portion is driven at a constant speed when the working portion passes through the flux dipping unit and the first visible unit, and the working portion is decelerated when being transferred to the flip chip bonding portion.

另一方面,一種倒裝芯片焊接裝置可包括:一倒裝單元,用於翻轉芯片,以將芯片的頂表面和底表面反轉;一第一驅動部,用於驅動倒裝單元;一工作部,設置成能夠傳送到xy平面上的預定位置幷具有一焊接頭,焊接頭用於抓取芯片,芯片的頂表面與底表面透過倒裝單元翻轉;一焊劑浸漬單元,包括用於容納浸漬芯片的焊劑的一焊劑接收器、用於使得焊劑變平的一焊劑刮刀以及用於滑行移動焊劑接收器的一第二驅動部;一第一可視單元,用於拍攝芯片;一第二可視單元,用於拍攝一焊接基板,焊接基板上將要安裝芯片;以及一倒裝芯片焊接部,用於在焊接基板上安裝芯片,其中為了减少焊接頭沿x軸方向的移動次數或移動距離,第一可視單元與焊劑浸漬單元分別設置在平行於y軸方向的軸上。 In another aspect, a flip chip bonding apparatus can include: a flip-chip unit for flipping a chip to invert a top surface and a bottom surface of the chip; a first driving portion for driving the flip-chip unit; a portion disposed to be transported to a predetermined position on the xy plane, having a soldering tip for picking up the chip, the top surface and the bottom surface of the chip being inverted by the flip-chip unit; a flux dipping unit including for impregnating a flux receiver of the solder of the chip, a flux scraper for flattening the solder, and a second driving portion for sliding the solder receiver; a first visible unit for capturing the chip; and a second visible unit For photographing a solder substrate, a chip to be mounted on the solder substrate; and a flip chip soldering portion for mounting the chip on the solder substrate, wherein in order to reduce the number of movements or moving distance of the solder joint in the x-axis direction, first The visible unit and the flux impregnation unit are respectively disposed on an axis parallel to the y-axis direction.

又一方面,一種倒裝芯片焊接裝置可包括:一倒裝單元,用於翻轉芯片,以將芯片的頂表面與底表面反轉;一第一驅動部,用於驅動倒裝單元;一工作部,設置成能夠傳送到xy平面上的預定位置幷具有一焊接頭,焊接頭用於抓取芯片,芯片的頂表面與底表面透過倒裝單元翻轉,一焊劑浸漬單元,包括用於容納浸漬芯片的焊劑的一焊劑接收器、用於使得焊劑變平的一焊劑刮刀以及用於滑行移動焊劑接收器的一第二驅動部;一第一可視單元,用於拍攝芯 片;一第二可視單元,用於拍攝一焊接基板,焊接基板上將要安裝芯片;以及一倒裝芯片焊接部,用於在焊接基板上安裝芯片,其中為了减少焊接頭沿x軸方向的移動次數或移動距離,第一可視單元、焊劑浸漬單元以及倒裝單元分別設置在平行於y軸方向的同一軸上。 In another aspect, a flip chip bonding apparatus can include: a flip-chip unit for flipping a chip to invert a top surface and a bottom surface of the chip; a first driving portion for driving the flip-chip unit; a portion disposed to be transported to a predetermined position on the xy plane, having a soldering tip for picking up the chip, the top and bottom surfaces of the chip being inverted by the flip-chip unit, and a flux dipping unit including for impregnating a flux receiver of the solder of the chip, a flux scraper for flattening the solder, and a second driving portion for sliding the flux receiver; a first visible unit for photographing the core a second visible unit for photographing a solder substrate on which a chip is to be mounted; and a flip chip soldering portion for mounting the chip on the solder substrate, wherein the solder joint is moved in the x-axis direction The number of times or the moving distance, the first visible unit, the flux impregnating unit, and the flip-chip unit are respectively disposed on the same axis parallel to the y-axis direction.

其中焊劑接收器可相對於焊劑刮刀向前及向後滑行移動。 The flux receiver is slidable forward and backward relative to the flux scraper.

其中在焊劑接收器處設置有用於容納焊劑的凹部,幷且凹部和第一可視單元分別設置在平行於y軸方向的同一軸上。 Wherein a recess for accommodating the flux is provided at the flux receiver, and the recess and the first visible unit are respectively disposed on the same axis parallel to the y-axis direction.

其中當焊劑接收器向前滑行移動時,在焊劑接收器的頂部及底部上分別提供了一第一空間以及一第二空間,幷且焊接頭可進入第一空間。 Wherein, when the flux receiver moves forward, a first space and a second space are respectively provided on the top and bottom of the flux receiver, and the welding head can enter the first space.

其中當焊劑接收器向後滑行移動用於使得焊劑變平時,焊接頭可進入第一空間。 Wherein the weld head can enter the first space when the flux receiver moves backwards for flattening the flux.

其中第一驅動部可設置在第二空間中。 The first driving portion may be disposed in the second space.

其中第一驅動部可包括設置在第二空間中的外殼,幷且在外殼內設置與倒裝單元連接的纜線以及真空線。 Wherein the first driving portion may include a casing disposed in the second space, and a cable connected to the flip-chip unit and a vacuum line are disposed in the casing.

其中焊劑浸漬單元可包括具有第二驅動部的一主體以及用於將焊劑刮刀安裝在主體上的一安裝單元,幷且當焊劑接收器向前滑行移動時,焊劑接收器向主體的外部突 出。 Wherein the flux impregnation unit may include a main body having a second driving portion and a mounting unit for mounting the flux scraper on the main body, and when the flux receiver moves forward, the flux receiver protrudes toward the outside of the main body Out.

其中當焊劑接收器向主體的外部突出時,焊劑接收器與倒裝單元的第一驅動部設置成在xy平面上的至少一些區域重叠。 Wherein the flux receiver and the first driving portion of the flip-chip unit are disposed to overlap at least some regions on the xy plane when the solder receiver protrudes toward the outside of the body.

其中安裝單元可包括用於安裝焊劑接收器的一軌道部件、與軌道部件鉸鏈連接幷支撑焊劑刮刀的上部的一第一支撑部件以及與第一支撑部件鉸鏈連接幷支撑焊劑刮刀的前側的一第二支撑部件。 Wherein the mounting unit may include a rail member for mounting the flux receiver, a first support member hingedly coupled to the rail member, supporting the upper portion of the flux scraper, and a first portion of the front side hingedly coupled to the first support member to support the flux scraper Two support parts.

其中在第二支撑部件處設置有一鎖定突出部,幷且在軌道部件處設置有與鎖定突出部結合的一鎖定台階。 Wherein a locking projection is provided at the second support member, and a locking step is provided at the rail member in combination with the locking projection.

其中安裝單元可包括設置於第一支撑部件與軌道部件之間的一第一彈性部件以及設置於第二支撑部件與第一支撑部件之間的一第二彈性部件,幷且第一彈性部件與第二彈性部件從不同方向給焊劑刮刀提供彈力。 The mounting unit may include a first elastic member disposed between the first supporting member and the rail member, and a second elastic member disposed between the second supporting member and the first supporting member, and the first elastic member is The second resilient member provides spring force to the flux scraper from different directions.

其中在焊接頭正在沿平行於y軸方向的同一軸移動時,第一可視單元拍攝影像。 Wherein the first viewing unit captures an image while the welding head is moving along the same axis parallel to the y-axis direction.

其中在焊接頭正在沿平行於y軸方向的同一軸移動時,進行下述工序,即抓取芯片、在焊劑中浸漬芯片以及拍攝芯片。 Where the welding head is moving along the same axis parallel to the y-axis direction, the following steps are performed, namely, grabbing the chip, immersing the chip in the flux, and photographing the chip.

倒裝芯片焊接裝置可進一步包括:用於在y軸方向上傳送焊接頭的一第一傳送線與用於在x軸方向上傳送 焊接頭的一第二傳送線,其中第一傳送線與第二傳送線具有重叠的一台架結構。 The flip chip bonding apparatus may further include: a first transfer line for transporting the solder joint in the y-axis direction and for transmitting in the x-axis direction A second transfer line of the soldering tip, wherein the first transfer line and the second transfer line have a shelf structure that overlaps.

倒裝芯片焊接裝置可進一步包括:一真空產生器,用於給倒裝單元提供吸附壓力;一壓力控制器件,用於控制倒裝單元的流入空氣的流量,從而將倒裝單元的吸附壓力控制為等於或相似於從外部流入的空氣的吸附力;以及一壓力感測器,置在倒裝單元與壓力控制器件之間幷感測是否抓取了芯片。 The flip chip bonding apparatus may further include: a vacuum generator for supplying adsorption pressure to the flip unit; and a pressure control device for controlling the flow rate of the inflow air of the flip unit, thereby controlling the adsorption pressure of the flip unit It is equal to or similar to the adsorption force of air flowing in from the outside; and a pressure sensor is disposed between the flip-chip unit and the pressure control device to sense whether the chip is grasped.

1‧‧‧倒裝芯片焊接裝置 1‧‧‧Flip chip soldering device

11‧‧‧傳送線 11‧‧‧Transmission line

12‧‧‧對準可視單元 12‧‧‧ Aligning the visual unit

13(1)‧‧‧傳送線 13(1)‧‧‧Transmission line

13(2)‧‧‧傳送線 13(2)‧‧‧Transmission line

100‧‧‧晶片供給器 100‧‧‧Whip feeder

101‧‧‧晶片裝載部 101‧‧‧ wafer loading department

113‧‧‧導軌 113‧‧‧rails

114‧‧‧預對準單元 114‧‧‧Pre-aligned unit

120‧‧‧引導部件 120‧‧‧Guide parts

200(1)‧‧‧第三局部框 200(1)‧‧‧ third partial frame

200(2)‧‧‧視框 200 (2) ‧ ‧ frame

210(1)‧‧‧倒裝單元 210(1)‧‧‧Flip unit

210(2)‧‧‧倒裝單元 210(2)‧‧‧Flip unit

400(1)‧‧‧焊劑浸漬單元 400(1)‧‧‧Solder impregnating unit

400(2)‧‧‧焊劑浸漬單元 400(2)‧‧‧ flux impregnating unit

410(1)‧‧‧焊劑接收器 410(1)‧‧‧Solder Receiver

410(2)‧‧‧焊劑接收器 410(2)‧‧‧Solder Receiver

420(1)‧‧‧焊劑刮刀 420(1)‧‧‧Solder scraper

420(2)‧‧‧焊劑刮刀 420(2)‧‧‧Solder scraper

500‧‧‧倒裝芯片焊接部 500‧‧‧Flip Chip Soldering Department

510‧‧‧焊接台 510‧‧‧welding station

910(1)‧‧‧第一可視單元 910(1)‧‧‧ first visual unit

910(2)‧‧‧第一可視單元 910(2)‧‧‧ first visual unit

1100(1)‧‧‧第一傳送線 1100(1)‧‧‧First transmission line

1100(2)‧‧‧第一傳送線 1100(2)‧‧‧First transmission line

1110(1)‧‧‧工作部 1110(1)‧‧‧Working Department

1110(2)‧‧‧工作部 1110(2)‧‧‧Working Department

1120(1)‧‧‧焊接頭 1120(1)‧‧‧welding head

1120(2)‧‧‧焊接頭 1120(2)‧‧‧welding head

1130(1)‧‧‧第二可視單元 1130(1)‧‧‧Second visual unit

1130(2)‧‧‧第二可視單元 1130(2)‧‧‧Second visual unit

1300(1)‧‧‧第二傳送線 1300(1)‧‧‧second transmission line

1300(2)‧‧‧第二傳送線 1300(2)‧‧‧second transmission line

1310a(1)‧‧‧移動部 1310a (1) ‧ ‧ Moving Department

1310b(1)‧‧‧移動部 1310b(1)‧‧‧moving department

1310a(2)‧‧‧移動部 1310a (2) ‧ ‧ Department of Movement

1310b(2)‧‧‧移動部 1310b(2)‧‧‧moving department

w‧‧‧晶片 W‧‧‧ wafer

fc‧‧‧芯片 Fc‧‧‧chip

bs‧‧‧焊接基板 Bs‧‧‧Welded substrate

第1圖係為顯示根據本發明的倒裝芯片焊接裝置之視圖;第2圖係為顯示根據本發明另一實施例的倒裝芯片焊接裝置之視圖;第3圖係為工作部周圍之放大視圖;第4圖係為顯示根據本發明的倒裝芯片焊接裝置的焊接頭的兩個示例性傳送軌迹之視圖;第5圖係為顯示根據本發明的倒裝芯片焊接裝置的焊接頭的另外兩個示例性傳送軌迹之視圖;第6圖係為顯示根據本發明的倒裝芯片焊接裝置的焊接頭的另外兩個示例性傳送軌迹之視圖;第7圖係為顯示根據本發明的倒裝芯片焊接裝置之方框圖;第8圖係為顯示根據本發明實施例的倒裝芯片焊接裝置 之平面圖;第9圖係為顯示根據本發明實施例的倒裝芯片焊接裝置的主要部分之側視圖;第10圖係為顯示根據本發明實施例的倒裝芯片焊接裝置的主要部分之平面圖;第11圖係為顯示第10圖的部分A之詳細視圖;第12圖係為顯示根據本發明實施例的倒裝芯片焊接裝置的主要部分之側視圖;第13圖係為顯示根據本發明實施例的倒裝芯片焊接裝置的操作狀態之方案視圖;第14圖係為顯示構成根據本發明實施例的倒裝芯片焊接裝置的焊劑浸漬單元(flux dipping unit)之透視圖;第15圖係為顯示構成根據本發明實施例的倒裝芯片焊接裝置的焊劑浸漬單元之側視圖;第16圖係為顯示構成根據本發明實施例的倒裝芯片焊接裝置的焊劑浸漬單元的主要部分的操作狀態之視圖;以及第17圖係為顯示構成根據本發明實施例的倒裝芯片焊接裝置的倒裝單元之方框圖。 1 is a view showing a flip chip bonding apparatus according to the present invention; FIG. 2 is a view showing a flip chip bonding apparatus according to another embodiment of the present invention; and FIG. 3 is an enlargement around a working portion; Figure 4 is a view showing two exemplary transport trajectories of the soldering tip of the flip chip bonding apparatus according to the present invention; and Fig. 5 is a view showing the soldering head of the flip chip soldering apparatus according to the present invention. 2 views of an exemplary transfer trajectory; Fig. 6 is a view showing two other exemplary transfer trajectories of a soldering tip of a flip chip bonding apparatus according to the present invention; and Fig. 7 is a view showing flipping according to the present invention Block diagram of a chip soldering apparatus; Fig. 8 is a view showing a flip chip bonding apparatus according to an embodiment of the present invention 9 is a side view showing a main portion of a flip chip bonding apparatus according to an embodiment of the present invention; and FIG. 10 is a plan view showing a main portion of a flip chip bonding apparatus according to an embodiment of the present invention; 11 is a detailed view showing a portion A of FIG. 10; FIG. 12 is a side view showing a main portion of a flip chip bonding apparatus according to an embodiment of the present invention; and FIG. 13 is a view showing implementation according to the present invention. FIG. 14 is a perspective view showing a flux dipping unit constituting a flip chip bonding apparatus according to an embodiment of the present invention; FIG. 15 is a perspective view showing an operation state of a flip chip bonding apparatus according to an embodiment of the present invention; A side view showing a flux immersion unit constituting a flip chip bonding apparatus according to an embodiment of the present invention; and Fig. 16 is a view showing an operation state of a main portion of a flux immersion unit constituting a flip chip bonding apparatus according to an embodiment of the present invention. FIG. 17 and FIG. 17 are block diagrams showing a flip-chip unit constituting a flip-chip bonding apparatus according to an embodiment of the present invention.

下面將參照附圖詳細描述本發明的較佳實施式。透過參照附圖描述的下列實施例,將闡明本發明的優點和特徵及其實施方法。然而,可以以不同形式實施本發明, 本發明不應解釋為限於列出的實施方式。而是,提供這些實施方式,從而說明書詳盡完整,幷給本領域技術人員充分傳達本發明的範圍。此外,本發明僅由專利申請範圍限定。自始至終,相同的參考標記表示相同的元件。 Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The advantages and features of the present invention and the method of its implementation will be clarified by the following embodiments described with reference to the drawings. However, the invention may be embodied in different forms. The invention should not be construed as being limited to the embodiments shown. Rather, these embodiments are provided so that the description will be thorough and complete, and the scope of the invention is fully conveyed by those skilled in the art. Furthermore, the invention is only limited by the scope of the patent application. Throughout the drawings, the same reference numerals indicate the same elements.

根據本發明的倒裝芯片焊接裝置1是下述一種裝置,即所述裝置在作為芯片的輸入及輸出端子的焊盤上形成單獨焊料凸塊(solder bump),將芯片翻轉幷將焊料凸塊直接焊接到例如載帶焊接(carrier bonding)基板或電路帶(circuit tape)這樣的電路圖案上。 The flip chip bonding apparatus 1 according to the present invention is a device which forms a separate solder bump on a pad which is an input and output terminal of a chip, and flips the chip to a solder bump Solder directly onto a circuit pattern such as a carrier bonding substrate or a circuit tape.

『第1圖』係為顯示根據本發明的倒裝芯片焊接裝置1之視圖。描繪了根據本發明的倒裝芯片焊接裝置1的概略圖。 The "first drawing" is a view showing the flip chip bonding apparatus 1 according to the present invention. A schematic view of a flip chip bonding apparatus 1 according to the present invention is depicted.

在下面所述的說明書及附圖中,水平方向係指x軸方向,垂直方向係指y軸方向。此外,可進行如下解釋,即x軸方向與下面所述的第二傳送線的移動部傳送方向平行,y軸方向與下面所述的第一傳送線的工作部傳送方向平行的方向。 In the specification and the drawings described below, the horizontal direction refers to the x-axis direction, and the vertical direction refers to the y-axis direction. Further, it can be explained that the x-axis direction is parallel to the moving portion conveying direction of the second conveying line described below, and the y-axis direction is parallel to the conveying direction of the working portion of the first conveying line described below.

具體來說,倒裝芯片焊接裝置1包括:倒裝單元210,用於從晶片抓取芯片幷將芯片上側向下翻轉(使得芯片的頂表面與底表面反轉);工作部1110,沿z軸方向傳送幷關於z軸旋轉,且具有用於抓取由倒裝單元210翻轉的 芯片的焊接頭1120;焊劑浸漬單元400,用於浸漬由焊接頭1120抓取的芯片的底表面;第一可視單元910,用於拍攝(透過拍攝檢查)由焊劑浸漬單元400浸漬的芯片的底表面影像;倒裝芯片焊接部500,用於將芯片焊接到焊接基板上,此芯片的位置根據由第一可視單元910進行的檢查結果透過焊接頭1120進行修正;第一傳送線1100,用於安裝工作部幷在y軸方向上傳送工作部;以及一對第二傳送線1300,分別具有與第一傳送線1100之兩端連接的移動部1310,且為了在垂直於第一傳送線1100的傳送方向的x軸方向上傳送移動部1310,此一對第二傳送線1300設置成在垂直於第一傳送線1100的x軸方向上彼此平行,焊劑浸漬單元400與第一可視單元910設置在與第一傳送線1100平行的同一軸上。 Specifically, the flip chip bonding apparatus 1 includes: a flip-chip unit 210 for picking up the chip from the wafer, flipping the upper side of the chip downward (so that the top surface and the bottom surface of the chip are reversed); the working portion 1110, along the z The axial direction transport 幷 rotates about the z-axis and has a grip for flipping by the flip-chip unit 210 a solder joint 1120 of the chip; a flux impregnation unit 400 for immersing the bottom surface of the chip grabbed by the solder joint 1120; and a first visible unit 910 for photographing (through the photographing inspection) the bottom of the chip impregnated by the flux impregnation unit 400 a surface image; a flip chip soldering portion 500 for soldering the chip to the solder substrate, the position of the chip being corrected by the soldering head 1120 according to the inspection result by the first visible unit 910; the first transmission line 1100, for The mounting work portion 传送 transmits the working portion in the y-axis direction; and a pair of second transfer lines 1300 each having a moving portion 1310 connected to both ends of the first transfer line 1100, and in order to be perpendicular to the first transfer line 1100 The moving portion 1310 is conveyed in the x-axis direction of the conveying direction, the pair of second conveying lines 1300 are disposed to be parallel to each other in the x-axis direction perpendicular to the first conveying line 1100, and the flux dipping unit 400 and the first visible unit 910 are disposed at On the same axis parallel to the first transfer line 1100.

在下面參照『第1圖』描述的實施例中,倒裝單元210、焊劑浸漬單元400與第一可視單元910成對設置在相對於y軸對稱的位置處,具有工作部1110的第一傳送線1100成對安裝在第二傳送線上,以便被獨立地驅動。 In the embodiment described below with reference to "FIG. 1", the flip-chip unit 210, the flux dipping unit 400 and the first visible unit 910 are disposed in pairs at positions symmetrical with respect to the y-axis, having the first transfer of the working portion 1110. The wires 1100 are mounted in pairs on the second transfer line so as to be driven independently.

然而,應當如下進行解釋,即倒裝單元210、焊劑浸漬單元400以及第一可視單元910根據裝置的類型成對設置在相對於y軸對稱的位置處,具有工作部1110的第一傳送線1100的數量可增加或减少,幷沒有限制。 However, it should be explained that the flip-chip unit 210, the flux dipping unit 400, and the first visible unit 910 are disposed in pairs at positions symmetrical with respect to the y-axis, depending on the type of the device, and have the first transfer line 1100 of the working portion 1110. The number can be increased or decreased, and there is no limit.

根據本發明的倒裝芯片焊接裝置1可將安裝在 工作部1110(1)或1110(2)上的焊接頭1120(1)或1120(2)傳送到xy平面上的預定位置。因為焊接頭1120(1)或1120(2)可以是在焊接或抓取(吸附)芯片的工序中能夠在z軸方向上升或下降或者關於z軸在θ方向上旋轉的結構,所以根據本發明的倒裝芯片焊接裝置1可配置成將安裝在工作部1110(1)或1110(2)上的焊接頭1120(1)或1120(2)傳送到x-y-z空間中的預定位置。 The flip chip bonding apparatus 1 according to the present invention can be mounted on The bonding head 1120(1) or 1120(2) on the working portion 1110(1) or 1110(2) is transferred to a predetermined position on the xy plane. Since the welding head 1120(1) or 1120(2) may be a structure that can be raised or lowered in the z-axis direction or rotated in the θ direction with respect to the z-axis in the process of welding or gripping (adsorbing) the chip, according to the present invention The flip chip bonding apparatus 1 can be configured to transfer the bonding head 1120(1) or 1120(2) mounted on the working portion 1110(1) or 1110(2) to a predetermined position in the xyz space.

此外,工作部1110(1)及1110(2)每個都與下面描述的可視單元(第二可視單元1130)裝配在一起。 Further, the working portions 1110(1) and 1110(2) are each assembled with the visual unit (second visual unit 1130) described below.

根據本發明的倒裝芯片焊接裝置1可進行下述操作,即從晶片供給器100供給的每個晶片w分離幷抓取單個倒裝芯片fc以及將單個倒裝芯片翻轉,從而形成有凸塊電極(焊料凸塊)的焊接表面朝下。 The flip chip bonding apparatus 1 according to the present invention can perform an operation of discarding a single flip chip fc from each wafer w supplied from the wafer supplier 100 and flipping a single flip chip to form bumps. The electrode (solder bump) has a soldered surface facing down.

當晶片供給器100堆叠多個晶片w時,晶片供給器100可等待工作,幷且晶片供給器100中的晶片可依次供給至倒裝芯片供給部200中。 When the wafer feeder 100 stacks a plurality of wafers w, the wafer feeder 100 can wait for operation, and the wafers in the wafer feeder 100 can be sequentially supplied into the flip chip supply portion 200.

當透過晶片裝載部(wafer on-loader)101暴露晶片時,晶片供給器100具有支撑每個晶片的結構。 When the wafer is exposed through a wafer on-loader 101, the wafer feeder 100 has a structure supporting each wafer.

晶片供給器100可具有引導部件120,引導部件120用於將晶片引導到倒裝芯片供給部200。引導部件120具有引導晶片傳送的功能,所述晶片由單獨驅動工具(未示 出)傳送。 The wafer feeder 100 can have a guiding member 120 for guiding the wafer to the flip chip supply 200. The guiding member 120 has a function of guiding wafer transfer by a separate driving tool (not shown) Out) transfer.

倒裝芯片供給部200將組成晶片w的多個芯片分離為單獨芯片,翻轉每個芯片幷將倒裝芯片fc(在本說明書中,倒裝芯片是頂表面與底表面反轉的芯片)提供給每個焊接頭1120(1)和1120(2),所述晶片由晶片供給器100供給。 The flip chip supply portion 200 separates a plurality of chips constituting the wafer w into individual chips, and flips each chip to provide a flip chip fc (in the present specification, the flip chip is a chip whose top surface and bottom surface are reversed) For each of the soldering tips 1120(1) and 1120(2), the wafer is supplied by the wafer feeder 100.

當晶片w處於被切塊的狀態時,具有多個芯片(或倒裝芯片)的晶片w可以是底部上貼合有膠帶的狀態。另外,每個倒裝芯片fc可以是具有凸塊電極(焊料凸塊)或接觸點的芯片的底表面設置為朝上的狀態。 When the wafer w is in a state of being diced, the wafer w having a plurality of chips (or flip chips) may be in a state in which the tape is attached to the bottom. In addition, each of the flip chip fc may be in a state in which the bottom surface of the chip having the bump electrode (solder bump) or the contact point is disposed upward.

倒裝芯片供給部200可包括排出器(未示出)和倒裝單元210(1)或210(2),排出器用於從晶片w排出每個芯片,倒裝單元210(1)或210(2)用於將由排出器觸碰幷分離的芯片翻轉,從而焊接頭1120(1)或1120(2)可抓取倒裝的芯片。 The flip chip supply portion 200 may include an ejector (not shown) and a flip-chip unit 210(1) or 210(2) for discharging each chip from the wafer w, the flip-chip unit 210(1) or 210( 2) For flipping the chip separated by the ejector touch 幷, so that the soldering head 1120(1) or 1120(2) can grab the flip chip.

倒裝單元210(1)或210(2)可具有抓取器結構,該抓取器結構能够進行透過吸附的抓取操作以及用於將芯片的頂表面與底表面進行反轉的旋轉操作。倒裝單元210的旋轉方向等可不同地變化。 The flip-chip unit 210(1) or 210(2) may have a gripper structure capable of performing a pick-up operation through adsorption and a rotating operation for reversing the top surface and the bottom surface of the chip. The direction of rotation or the like of the flip-chip unit 210 may vary differently.

簡要地說,排出器(未示出)設置在晶片w下方,組成晶片w的每個芯片可透過排出器的吹氣(blow)而 從晶片w分離,幷且可透過設置在晶片w上方的倒裝單元210(1)或210(2)翻轉每個分離的芯片,從而具有凸塊電極(焊料凸塊)或接觸點的芯片的底部朝下。 Briefly, an ejector (not shown) is disposed under the wafer w, and each chip constituting the wafer w is permeable to the blower of the ejector. Separating from the wafer w, and flipping each of the separated chips through the flip-chip unit 210(1) or 210(2) disposed above the wafer w, thereby having a bump electrode (solder bump) or a chip of the contact point The bottom is facing down.

透過在倒裝芯片上方等候的作為工作單元的焊接頭1120(1)或1120(2)抓取由倒裝單元210(1)或210(2)翻轉的倒裝芯片fc。 The flip chip fc flipped by the flip-chip unit 210(1) or 210(2) is picked up by the soldering head 1120(1) or 1120(2) as a working unit waiting above the flip chip.

在『第1圖』所示的倒裝芯片焊接裝置1中,一對焊接頭1120(1)及1120(2)分別設置在工作部1110(1)及1110(2)中。 In the flip chip bonding apparatus 1 shown in FIG. 1, a pair of bonding heads 1120 (1) and 1120 (2) are provided in the working portions 1110 (1) and 1110 (2), respectively.

此外,一對第二可視單元1130(1)及1130(2)可與焊接頭1120(1)及1120(2)一起分別設置在工作部1110(1)及1110(2)處。 Further, a pair of second visible units 1130(1) and 1130(2) may be disposed at the working portions 1110(1) and 1110(2) together with the bonding heads 1120(1) and 1120(2).

因為倒裝單元210抓取幷旋轉芯片,從而芯片的焊接表面朝下,頂表面朝上,所以焊接頭1120(1)或1120(2)可透過抓取朝上的芯片的頂表面,保持其中暴露凸塊電極(焊料凸塊)等的芯片的底表面朝下的抓取狀態。 Since the flip-chip unit 210 grabs the crucible rotating chip so that the soldering surface of the chip faces downward and the top surface faces upward, the soldering head 1120(1) or 1120(2) can grasp the top surface of the chip facing upward, and maintain the middle The bottom surface of the chip which exposes the bump electrode (solder bump) or the like is in a downwardly grasped state.

焊接頭1120(1)或1120(2)可從倒裝芯片供給部200抓取焊接對象的倒裝芯片且焊接頭1120(1)或1120(2)在附接到工作部1110(1)或1110(2)時被傳送到焊劑浸漬單元400及倒裝芯片焊接部500。 The soldering head 1120(1) or 1120(2) can grab the flip chip of the soldering object from the flip chip supply 200 and the soldering head 1120(1) or 1120(2) is attached to the working portion 1110(1) or At 1110 (2), it is transferred to the flux dipping unit 400 and the flip chip bonding portion 500.

在沿第一及第二傳送線1100及1300的傳送路 徑進行了抓取工序、浸漬工序、拍攝工序(檢查工序)以及焊接工序之後,可驅動焊接頭1120(1)或1120(2),以透過第一及第二傳送線1100及1300將特定倒裝芯片返回倒裝芯片供給部200。 In the transmission path along the first and second transmission lines 1100 and 1300 After the gripping step, the immersing step, the photographing step (inspection step), and the soldering step, the soldering head 1120(1) or 1120(2) can be driven to pass the first and second transfer lines 1100 and 1300 to the specific The chip is loaded back to the flip chip supply unit 200.

工作部1110(1)及1110(2)可分別安裝於一對第一傳送線1100(1)及1100(2)上,此一對第一傳送線1100(1)及1100(2)在y軸方向上傳送工作部1110(1)及1110(2),幷且第一傳送線1100(1)或1100(2)的兩端可分別附接到一對第二傳送線1300(1)及1300(2),此一對第二傳送線1300(1)及1300(2)能夠透過移動部1310a(1)、1310a(2)、1310b(1)以及1310b(2)在x軸方向上分別傳送第一傳送線1100(1)及1100(2)。 The working portions 1110(1) and 1110(2) are respectively mounted on a pair of first transmission lines 1100(1) and 1100(2), and the pair of first transmission lines 1100(1) and 1100(2) are at y The working portions 1110(1) and 1110(2) are transmitted in the axial direction, and both ends of the first transmission line 1100(1) or 1100(2) are respectively attached to the pair of second transmission lines 1300(1) and 1300 (2), the pair of second transmission lines 1300 (1) and 1300 (2) can be respectively transmitted through the moving portions 1310a (1), 1310a (2), 1310b (1), and 1310b (2) in the x-axis direction The first transmission lines 1100(1) and 1100(2) are transmitted.

具體來說,在『第1圖』所示的第一傳送線1100(1)及1100(2)之中設置於左側的第一傳送線1100(1)或1100(2)的兩端分別由移動部1310a(1)及1310a(2)限制,可附接移動部1310a(1)及1310a(2),從而使得移動部1310a(1)及1310a(2)沿第二傳送線1300(1)及1300(2)的縱向方向(x軸方向)傳送。 Specifically, both ends of the first transmission line 1100(1) or 1100(2) disposed on the left side among the first transmission lines 1100(1) and 1100(2) shown in FIG. 1 are respectively The moving portions 1310a(1) and 1310a(2) are restricted to attach the moving portions 1310a(1) and 1310a(2) such that the moving portions 1310a(1) and 1310a(2) are along the second transfer line 1300(1) And the longitudinal direction (x-axis direction) of 1300 (2) is transmitted.

第一傳送線1100(1)及1100(2)與第二傳送線1300(1)及1300(2)每個具有重叠的台架結構,此台架結構能夠配置成將工作部1110(1)及1110(2)獨立傳送到 xy平面上的預定位置,第一傳送線1100(1)及1100(2)的數量可增加或减少。 The first transmission lines 1100(1) and 1100(2) and the second transmission lines 1300(1) and 1300(2) each have an overlapping gantry structure, and the gantry structure can be configured to move the working portion 1110(1) And 1110 (2) independently transmitted to The predetermined number of positions on the xy plane, the number of the first transmission lines 1100(1) and 1100(2) may be increased or decreased.

第一及第二傳送線1100及1300將從倒裝芯片供給部200抓取倒裝芯片的焊接頭1120(1)或1120(2)傳送到焊劑浸漬單元400一側。 The first and second transfer lines 1100 and 1300 transfer the soldering head 1120 (1) or 1120 (2) of the flip chip from the flip chip supply portion 200 to the side of the flux immersion unit 400.

『第1圖』中所示的焊劑浸漬單元400(1)及400(2)可與工作部1110(1)及1110(2)或焊接頭1120(1)及1120(2)的數量對應成對設置。 The flux impregnation units 400 (1) and 400 (2) shown in "Fig. 1" may correspond to the number of the working portions 1110 (1) and 1110 (2) or the welding heads 1120 (1) and 1120 (2). For the settings.

焊劑浸漬單元400(1)或400(2)可透過浸漬倒裝芯片的底表面提供用於焊接的焊劑。 The flux impregnation unit 400(1) or 400(2) can provide flux for soldering through the bottom surface of the impregnated flip chip.

焊劑浸漬單元400(1)或400(2)可具有包含焊劑的焊劑接收器410(1)或410(2)與焊劑刮刀(flux blade)420(1)或420(2),在倒裝芯片浸漬在焊劑中之後,焊劑刮刀用於使得焊劑的表面變平。 The flux impregnation unit 400(1) or 400(2) may have a flux receiver 410(1) or 410(2) containing a flux and a flux blade 420(1) or 420(2) in a flip chip After being immersed in the flux, a flux scraper is used to flatten the surface of the flux.

在焊接頭1120(1)或1120(2)抓取倒裝芯片的同時透過第一及第二傳送線1100及1300傳送到焊劑接收器410上方之後,可透過下降焊接頭1120(1)或1120(2)進行浸漬工序。 After the soldering head 1120(1) or 1120(2) picks up the flip chip and transmits it to the solder receiver 410 through the first and second transmission lines 1100 and 1300, the soldering head 1120(1) or 1120 can be passed through. (2) The impregnation process is carried out.

焊接頭1120(1)或1120(2)可配置成在倒裝芯片供給部200、焊劑浸漬單元400、下面描述的第一可視單元910(1)或910(2)以及倒裝芯片焊接部500中的一個 或多個處在z軸方向上升或下降。 The soldering head 1120(1) or 1120(2) may be configured to be in the flip chip supply portion 200, the flux dipping unit 400, the first visible unit 910(1) or 910(2) described below, and the flip chip bonding portion 500. one of the Or multiple rises or falls in the z-axis direction.

也就是說,在『第1圖』所示的實施例中,可透過給焊接頭1120(1)或1120(2)自身提供上升或下降功能或者給上面安裝有焊接頭1120(1)或1120(2)的工作部1110(1)或1110(2)提供上升或下降功能的方法來實現焊接頭1120(1)或1120(2)在z軸方向的上升或下降。 That is, in the embodiment shown in FIG. 1, the soldering head 1120(1) or 1120(2) itself can be provided with a rising or falling function or the soldering head 1120(1) or 1120 can be mounted thereon. The working portion 1110(1) or 1110(2) of (2) provides a method of raising or lowering the function to achieve the rise or fall of the welding head 1120(1) or 1120(2) in the z-axis direction.

在『第1圖』所示的實施例中,因為焊接頭1120(1)或1120(2)可具有能上升或下降的結構,從而如果焊接頭1120(1)或1120(2)透過第一及第二傳送線1100及1300傳送在焊劑浸漬單元400上方,則可浸漬倒裝芯片的底表面,所以焊接頭1120(1)及1120(2)可分別進行它們各自的工作。 In the embodiment shown in FIG. 1, since the welding head 1120(1) or 1120(2) may have a structure that can be raised or lowered, if the welding head 1120(1) or 1120(2) passes through the first The second transfer lines 1100 and 1300 are transferred over the flux immersion unit 400 to impregnate the bottom surface of the flip chip, so the solder joints 1120(1) and 1120(2) can perform their respective operations.

抓取已完成焊劑浸漬的倒裝芯片的焊接頭1120(1)或1120(2)可透過第一及第二傳送線1100和1300向下面描述的倒裝芯片焊接部500傳送。 The soldering head 1120(1) or 1120(2) of the flip chip that has completed the flux impregnation can be transferred to the flip chip bonding portion 500 described below through the first and second transfer lines 1100 and 1300.

倒裝芯片供給部200對倒裝芯片進行抓取、旋轉以及抓取步驟,焊劑浸漬單元400進行下降、浸漬以及上升步驟。也就是說,因為儘管每個步驟得到精確控制,但物理位置發生連續變化,所以倒裝芯片可能處於從初始位置歪斜或推出(pushed)的狀態。 The flip chip supply unit 200 performs a process of grasping, rotating, and grasping the flip chip, and the flux dipping unit 400 performs a step of dipping, dipping, and ascending. That is, since the physical position changes continuously despite the precise control of each step, the flip chip may be in a state of being skewed or pushed from the initial position.

因為不能夠完全防止物理誤差,所以需要在焊 接工序中修正或消除這種誤差。原因是,因為倒裝芯片的底表面上的凸塊電極(焊料凸塊)或接觸點的尺寸極小,所以即使當倒裝芯片的位置發生極小變化時,也不能夠保證精確的焊接。 Because it is impossible to completely prevent physical errors, it needs to be welded This error is corrected or eliminated in the process. The reason is that since the size of the bump electrode (solder bump) or the contact point on the bottom surface of the flip chip is extremely small, accurate soldering cannot be ensured even when the position of the flip chip is extremely small.

因此,根據本發明的倒裝芯片焊接裝置1可包括可視單元,用於拍攝倒裝芯片或上面焊接有倒裝芯片的焊接基板。可視單元可包括用於拍攝至少一個影像的第一及第二可視單元910及1130。 Therefore, the flip chip bonding apparatus 1 according to the present invention may include a visible unit for photographing a flip chip or a solder substrate on which a flip chip is soldered. The visual unit can include first and second visual units 910 and 1130 for capturing at least one image.

『第1圖』中所示的倒裝芯片焊接裝置1可具有兩種可視單元,即第一及第二可視單元910及1130。 The flip chip bonding apparatus 1 shown in FIG. 1 can have two types of visible units, namely first and second visible units 910 and 1130.

倒裝芯片焊接裝置1可具有一對第一可視單元910(1)及910(2),一對第一可視單元910(1)及910(2)設置於向上觀看方向上,以拍攝由焊劑浸漬單元400浸漬的倒裝芯片的底表面。 The flip chip bonding apparatus 1 may have a pair of first visible units 910(1) and 910(2), and a pair of first visible units 910(1) and 910(2) are disposed in an upward viewing direction to capture the flux The bottom surface of the flip chip impregnated by the dipping unit 400.

在『第1圖』所示的實施例中,為了拍攝被浸漬的倒裝芯片的底表面,第一可視單元910(1)或910(2)設置於其中透過焊接頭1120(1)或1120(2)將倒裝芯片穿過焊劑浸漬單元400的路徑上。 In the embodiment shown in FIG. 1, in order to capture the bottom surface of the impregnated flip chip, the first visible unit 910(1) or 910(2) is disposed therein through the solder joint 1120(1) or 1120. (2) The flip chip is passed through the path of the flux impregnation unit 400.

也就是說,第一可視單元910(1)或910(2)可設置在焊接頭1120(1)或1120(2)的傳送路徑下方,以在向上觀看的方向上拍攝。 That is, the first visible unit 910(1) or 910(2) may be disposed under the conveying path of the welding head 1120(1) or 1120(2) to photograph in the upward viewing direction.

第一可視單元910(1)或910(2)可透過拍攝由焊接頭1120(1)或1120(2)抓取的倒裝芯片的底表面,來獲得所傳送的倒裝芯片的位置信息。 The first visual unit 910(1) or 910(2) can obtain the position information of the transferred flip chip by photographing the bottom surface of the flip chip grabbed by the soldering head 1120(1) or 1120(2).

第一可視單元910(1)或910(2)可拍攝所傳送的倒裝芯片底表面的至少兩個點的區域。因為儘管可從透過拍攝一個點(一次拍照拍攝)獲得的影像來掌握每個倒裝芯片的位置,但如果拍攝兩個或更多個點,則可提取出進一步修正的影像。在該情形中,為了掌握歪斜(或旋轉)度連同倒裝芯片在特定方向上的位移,需要拍攝兩個或更多個點的區域。 The first visual unit 910(1) or 910(2) can capture an area of at least two points of the transferred flip chip bottom surface. Because although the position of each flip chip can be grasped from an image obtained by taking one point (one shot taken), if two or more points are taken, a further corrected image can be extracted. In this case, in order to grasp the degree of skew (or rotation) along with the displacement of the flip chip in a specific direction, it is necessary to take an area of two or more dots.

底表面由焊劑浸漬單元400(1)浸漬在焊劑中的倒裝芯片被傳送到倒裝芯片焊接部500。 The flip chip in which the bottom surface is immersed in the flux by the flux impregnation unit 400 (1) is transferred to the flip chip bonding portion 500.

倒裝芯片焊接部500可包括焊接台510,焊接台510用於固定幷安置沿導軌113從焊接基板裝載部(未示出)傳送來的焊接基板(焊接對象的焊接基板)bs。 The flip chip bonding portion 500 may include a soldering stage 510 for fixing a soldering substrate (a soldering substrate of a soldering object) bs that is transferred from a solder substrate loading portion (not shown) along the rail 113.

在獨立設置的預對準單元114中設置的對準可視單元12可對傳送到焊接台510的焊接基板bs進行預對準工序,即對每個焊接位置進行整個檢查。 The alignment visible unit 12 provided in the independently disposed pre-alignment unit 114 can perform a pre-alignment process on the solder substrate bs transferred to the soldering station 510, that is, the entire inspection is performed for each soldering position.

沿導軌113從焊接基板裝載部(未示出)傳送來的焊接基板bs沿『第1圖』中所示的x軸方向傳送,幷且對準可視單元12可透過台架結構的傳送線11及13傳送到 xy平面上的預定位置。可透過拍攝方法預先采集所傳送的焊接基板的位置信息,且在焊接臺上進行的焊接工序中該位置信息被用作參考數據。 The solder substrate bs transferred from the solder substrate loading portion (not shown) along the rail 113 is transported in the x-axis direction shown in FIG. 1 and aligned with the transport line 11 through which the visible unit 12 can pass through the gantry structure. And 13 transferred to The predetermined position on the xy plane. The position information of the conveyed welding substrate can be previously collected by a photographing method, and the position information is used as reference data in a welding process performed on the welding table.

儘管焊接基板bs應被正確安置在焊接台510的焊接區域sp上,但在傳送工序中焊接基板會從焊接區域sp偏移,或者因為焊接基板以歪斜的狀態安置在焊接區域sp內,所以焊接基板會從焊接區域sp偏移。 Although the solder substrate bs should be properly placed on the soldering region sp of the soldering station 510, the soldering substrate may be displaced from the soldering region sp in the transferring process, or the soldering substrate may be placed in the soldering region sp in a skewed state, so soldering The substrate is offset from the soldering region sp.

如果焊接基板從焊接區域sp偏移,則在焊接工序中不能夠保證在焊劑中浸漬的倒裝芯片的正確性,所以可能產生電連接故障。 If the solder substrate is displaced from the solder region sp, the correctness of the flip chip immersed in the solder cannot be ensured in the soldering process, so that electrical connection failure may occur.

如上所述,為了使得焊接工序考慮到在抓取倒裝芯片或浸漬倒裝芯片的工序中可能產生的倒裝芯片的位置偏移,根據本發明的倒裝芯片焊接裝置1可包括第二可視單元1130(1)及1130(2),第二可視單元1130(1)及1130(2)以與包括第一可視單元910(1)及910(2)幷透過拍攝倒裝芯片的底表面采集倒裝芯片的位置信息相同的方式,來精確確定焊接基板bs的安置位置。第二可視單元1130(1)及1130(2)連同焊接頭1120(1)及1120(2)一起可分別附接到工作部1110(1)及1110(2)。因此,因為焊接頭1120(1)及1120(2)隨同工作部1110(1)及1110(2)一起傳送,所以第二可視單元1130(1)及1130(2)透過第 一及第二傳送線1100及1300傳送到xy平面上的預定位置。 As described above, the flip chip bonding apparatus 1 according to the present invention may include the second visible in order to allow the soldering process to take into account the positional shift of the flip chip which may occur in the process of picking up the flip chip or immersing the flip chip Units 1130(1) and 1130(2), and second visible units 1130(1) and 1130(2) are collected from the bottom surface of the flip chip by including the first visible units 910(1) and 910(2) The position information of the flip chip is the same in the same manner to accurately determine the placement position of the solder substrate bs. The second viewing units 1130(1) and 1130(2), together with the welding heads 1120(1) and 1120(2), can be attached to the working portions 1110(1) and 1110(2), respectively. Therefore, since the soldering heads 1120(1) and 1120(2) are transmitted together with the working portions 1110(1) and 1110(2), the second visible units 1130(1) and 1130(2) are transmitted through the first The first and second transmission lines 1100 and 1300 are transmitted to predetermined positions on the xy plane.

為了焊接由焊劑浸漬單元400浸漬的倒裝芯片,第二可視單元1130(1)或1130(2)可設置在向下觀看的方向上,以拍攝安置於焊接台的焊接區域sp中的焊接基板。 In order to solder the flip chip impregnated by the flux impregnation unit 400, the second visible unit 1130(1) or 1130(2) may be disposed in a downward viewing direction to capture a solder substrate disposed in the soldering region sp of the soldering station .

第二可視單元1130(1)或1130(2)可透過確認安置於焊接台510上的焊接基板bs的對準,來反映焊接工序中焊接基板的位置誤差。 The second visible unit 1130(1) or 1130(2) can reflect the positional error of the solder substrate in the soldering process by confirming the alignment of the solder substrate bs disposed on the soldering station 510.

因此,第一可視單元910(1)或910(2)拍攝倒裝芯片的底表面,以獲得用於確定待焊接的倒裝芯片的位置誤差的影像,幷且第二可視單元1130(1)或1130(2)可獲得用於確定焊接基板在安置於焊接台的焊接區域sp,即芯片的焊接位置中時焊接基板的位置的影像。 Therefore, the first visible unit 910(1) or 910(2) captures the bottom surface of the flip chip to obtain an image for determining the position error of the flip chip to be soldered, and the second visible unit 1130(1) Or 1130(2) may obtain an image for determining the position of the solder substrate when the solder substrate is placed in the soldering region sp of the soldering station, that is, in the soldering position of the chip.

此外,除了焊接基板之外,使用第二可視單元1130(1)或1130(2)可透過拍攝焊接後的焊接基板來獲得用於確定在焊接工序中產生缺陷的影像。 Further, in addition to the solder substrate, the second visible unit 1130(1) or 1130(2) can be used to obtain an image for determining a defect in the soldering process by photographing the soldered solder substrate.

在此種情形中,可透過確定芯片相對於焊接基板的位置,確認缺陷的產生。根據本發明的倒裝芯片焊接裝置1的控制部可根據透過第一可視單元910(1)或910(2)與第二可視單元1130(1)或1130(2)拍攝的影像,用以精確控制工作單元(焊接頭1120或第二可視單元1130)或焊 接台的位置。 In this case, the occurrence of defects can be confirmed by determining the position of the chip with respect to the solder substrate. The control portion of the flip chip bonding apparatus 1 according to the present invention can be used to accurately image according to images taken through the first visible unit 910(1) or 910(2) and the second visible unit 1130(1) or 1130(2). Control the work unit (welding head 1120 or second visible unit 1130) or weld The position of the pick-up.

此外,以將焊接頭配置成可旋轉的幷旋轉焊接頭1120(1)或1120(2)以修正芯片的焊接方向(θ方向)的方法,可消除芯片或焊接基板的例如歪斜(旋轉)這樣的誤差。 Further, by arranging the soldering tip into a rotatable 幷-rotating solder joint 1120(1) or 1120(2) to correct the soldering direction (theta direction) of the chip, it is possible to eliminate, for example, skew (rotation) of the chip or the solder substrate. Error.

這樣,根據本發明的倒裝芯片焊接裝置1可透過重叠的台架結構的第一及第二傳送線將焊接頭1120(1)或1120(2)、可視單元等傳送到xy平面上的預定位置,且當在例如焊接頭這樣的工作單元中提供z軸方向上升及下降功能時,倒裝芯片焊接裝置1可將工作單元傳送到x-y-z空間中的預定位置。這種傳送線結構會導致下述問題,例如由於熱膨脹導致的位置誤差,或者由於如上所述的位置誤差導致的傳送線的扭曲。 Thus, the flip chip bonding apparatus 1 according to the present invention can transmit the bonding head 1120(1) or 1120(2), the visible unit, etc. to the xy plane through the first and second transfer lines of the overlapping gantry structure. Position, and when the z-axis direction ascending and descending function is provided in a work unit such as a soldering tip, the flip chip bonding apparatus 1 can transfer the work unit to a predetermined position in the xyz space. Such a transmission line structure causes problems such as a positional error due to thermal expansion or a distortion of a transmission line due to a positional error as described above.

由用於驅動工作部1110(1)或1110(2)或移動部1310a(1)或1310a(2)的驅動工具產生的熱量會產生工作部1110(1)或1110(2)或移動部1310a(1)、1310a(2)、1310b(1)或1310b(2)的位置誤差。也就是說,由於安裝有焊接頭1120(1)或1120(2)的工作部1110(1)或1110(2)以及與第一傳送線1100(1)或1100(2)的兩端連接的移動部1310a(1)、1310a(2)、1310b(1)或1310b(2)產生的熱膨脹產生的位置誤差,可導致安裝於工作部 1110(1)或1110(2)上的焊接頭1120(1)或1120(2)在xy平面上的位置誤差,工作部1110(1)或1110(2)安裝在第一傳送線1100(1)或1100(2)上為可傳送的。 The heat generated by the driving tool for driving the working portion 1110(1) or 1110(2) or the moving portion 1310a(1) or 1310a(2) generates the working portion 1110(1) or 1110(2) or the moving portion 1310a. (1), 1310a (2), 1310b (1) or 1310b (2) position error. That is, due to the working portion 1110(1) or 1110(2) on which the soldering tip 1120(1) or 1120(2) is mounted and the two ends of the first transmission line 1100(1) or 1100(2) are connected A positional error caused by thermal expansion generated by the moving portion 1310a (1), 1310a (2), 1310b (1), or 1310b (2) may result in mounting at the working portion Position error of the soldering head 1120(1) or 1120(2) on the 1110(1) or 1110(2) on the xy plane, the working portion 1110(1) or 1110(2) is mounted on the first transmission line 1100 (1) ) or 1100(2) is transferable.

儘管裝配在工作部1110(1)或1110(2)(1110)及移動部1310中的位置感測器透過感測設置於每條傳送線上的線性刻度(未示出)來測量工作部1110(1)或1110(2)(1110)及移動部1310a(1)、1310a(2)、1310b(1)或1310b(2)的位置,但因為由設置成驅動工作部1110(1)或1110(2)(1110)及移動部1310的驅動工具產生的熱量會使得工作部1110(1)或1110(2)(1110)及移動部1310熱膨脹,且位置感測器的位置會根據熱膨脹而變化,所以不可能精確感測設置於工作部1110(1)或1110(2)中的焊接頭1120(1)或1120(2)的位置。 The position sensor mounted in the working portion 1110 (1) or 1110 (2) (1110) and the moving portion 1310 measures the working portion 1110 by sensing a linear scale (not shown) provided on each of the conveying lines ( 1) or 1110 (2) (1110) and the position of the moving portion 1310a (1), 1310a (2), 1310b (1) or 1310b (2), but because it is arranged to drive the working portion 1110 (1) or 1110 ( 2) (1110) and the heat generated by the driving tool of the moving portion 1310 causes the working portion 1110 (1) or 1110 (2) (1110) and the moving portion 1310 to thermally expand, and the position of the position sensor changes according to thermal expansion. Therefore, it is impossible to accurately sense the position of the welding head 1120(1) or 1120(2) provided in the working portion 1110(1) or 1110(2).

因此,由熱膨脹產生的工作部1110(1)或1110(2)或移動部的位置誤差會阻礙倒裝芯片焊接工序的精度。 Therefore, the positional error of the working portion 1110(1) or 1110(2) or the moving portion caused by thermal expansion hinders the precision of the flip chip bonding process.

因此,作為提高倒裝芯片焊接工序精度的方法,根據本發明的倒裝芯片焊接裝置1提出了使熱膨脹的量最小化的方法。 Therefore, as a method of improving the accuracy of the flip chip bonding process, the flip chip bonding apparatus 1 according to the present invention proposes a method of minimizing the amount of thermal expansion.

最後,可以使得工作部1110(1)或1110(2)或移動部1310a(1)、1310a(2)、1310b(1)或1310b(2)的傳送工序或者傳送距離最小化的方法實現熱膨脹的量最 小化。 Finally, the method of minimizing the transfer process or the transfer distance of the working portion 1110(1) or 1110(2) or the moving portion 1310a(1), 1310a(2), 1310b(1) or 1310b(2) can be thermally expanded. Most Small.

特別地,儘管為了使得焊接頭1120(1)或1120(2)的位置誤差最小化,可將工作部1110(1)或1110(2)或移動部1310a(1)、1310a(2)、1310b(1)或1310b(2)的傳送工序或者傳送距離最小化,但因為由用於驅動工作部1110(1)或1110(2)的工作部1110(1)或1110(2)驅動工具的熱膨脹產生的位置誤差可能要比由用於驅動移動部1310a(1)、1310a(2)、1310b(1)或1310b(2)的移動部驅動工具的熱膨脹產生的位置誤差相對較大,所以更重要的是使移動部的移動最小化。 In particular, although the positional error of the welding head 1120(1) or 1120(2) is minimized, the working portion 1110(1) or 1110(2) or the moving portions 1310a(1), 1310a(2), 1310b may be used. The transfer process or transfer distance of (1) or 1310b(2) is minimized, but because of the thermal expansion of the tool driven by the working portion 1110(1) or 1110(2) for driving the working portion 1110(1) or 1110(2) The resulting positional error may be relatively larger than the positional error caused by the thermal expansion of the moving part driving tool for driving the moving portions 1310a(1), 1310a(2), 1310b(1) or 1310b(2), so it is more important It is to minimize the movement of the moving part.

因為與工作部1110(1)或1110(2)相比,由於第一傳送線1100(1)或1100(2)的重量等,安裝在第二傳送線上的移動部(位於第二傳送線上的第一傳送線1100(1)或1100(2)的兩端以限制狀態安裝)需要更大的驅動力,所以由驅動力產生的熱量的量會較大。 The moving portion mounted on the second transport line (located on the second transport line due to the weight or the like of the first transport line 1100(1) or 1100(2) compared to the working portion 1110(1) or 1110(2) The two ends of the first transfer line 1100(1) or 1100(2) are mounted in a limited state. A larger driving force is required, so the amount of heat generated by the driving force is large.

相反,因為安裝在第一傳送線1100(1)或1100(2)上的工作部1110(1)或1110(2)附接有焊接頭1120(1)或1120(2)與第二可視單元,所以工作部1110(1)或1110(2)不需要較大的驅動力,因而經常不會產生例如由熱量產生的位置誤差等這樣的問題。 In contrast, since the working portion 1110(1) or 1110(2) mounted on the first transfer line 1100(1) or 1100(2) is attached with the soldering head 1120(1) or 1120(2) and the second visible unit Therefore, the working portion 1110(1) or 1110(2) does not require a large driving force, and thus a problem such as a positional error caused by heat is often not generated.

因此,根據本發明的倒裝芯片焊接裝置1可配 置成使移動部1310a(1)、1310a(2)、1310b(1)或1310b(2)的移動最小化,第一傳送線1100(1)或1100(2)的兩端受限制,從而在x軸方向上傳送平行於y軸的第一傳送線1100(1)或1100(2)。 Therefore, the flip chip bonding apparatus 1 according to the present invention can be equipped The movement of the moving portion 1310a(1), 1310a(2), 1310b(1) or 1310b(2) is minimized, and both ends of the first transmission line 1100(1) or 1100(2) are restricted, thereby The first transfer line 1100(1) or 1100(2) parallel to the y-axis is transmitted in the x-axis direction.

如上所述,根據本發明的倒裝芯片焊接裝置1的倒裝芯片焊接工作可分為透過焊接頭1120(1)或1120(2)抓取由倒裝芯片供給部旋轉的倒裝芯片,以將倒裝芯片的頂表面與底表面反轉的抓取工序、透過焊劑浸漬單元浸漬由焊接頭1120(1)或1120(2)抓取的倒裝芯片的浸漬工序、用於拍攝由焊劑浸漬單元浸漬的倒裝芯片的底表面影像的拍攝工序、用於修正其中完成了拍攝工序的倒裝芯片的位置幷將倒裝芯片焊接到倒裝芯片焊接部的焊接工序。用於進行這些工序的位置可為倒裝芯片供給部的倒裝單元210(1)或210(2)、焊劑浸漬單元400(1)或400(2)、第一可視單元910(1)或910(2)以及倒裝芯片焊接部500。 As described above, the flip chip bonding operation of the flip chip bonding apparatus 1 according to the present invention can be divided into a flip chip which is rotated by the flip chip supply portion through the bonding head 1120 (1) or 1120 (2), a squeezing process of inverting the top surface and the bottom surface of the flip chip, impregnation of the flip chip by the soldering head 1120 (1) or 1120 (2) through the flux dipping unit, and impregnation by the solder for photographing The photographing process of the bottom surface image of the unit-impregnated flip chip, the position of the flip chip in which the photographing process is completed, and the soldering process of soldering the flip chip to the flip chip soldering portion. The position for performing these processes may be the flip-chip unit 210(1) or 210(2) of the flip chip supply portion, the flux dipping unit 400(1) or 400(2), the first visible unit 910(1) or 910 (2) and flip chip soldering portion 500.

如『第1圖』中所示,在根據本發明的倒裝芯片焊接裝置1中,為了使得移動部的移動最小化,焊劑浸漬單元與第一可視單元設置在平行於第一傳送線1100(1)或1100(2)(垂直於第二傳送線)的同一軸上。 As shown in "FIG. 1", in the flip chip bonding apparatus 1 according to the present invention, in order to minimize the movement of the moving portion, the flux dipping unit and the first visible unit are disposed in parallel to the first transfer line 1100 ( 1) or 1100 (2) (perpendicular to the second transfer line) on the same axis.

如果焊劑浸漬單元與第一可視單元設置為平行於第一傳送線1100(1)或1100(2),則在將由焊劑浸漬單 元浸漬的倒裝芯片傳送到第一可視單元的工序中,就不必傳送或驅動移動部。 If the flux impregnation unit and the first visible unit are disposed parallel to the first transfer line 1100(1) or 1100(2), then the flux will be dipped In the process of transferring the element-impregnated flip chip to the first visible unit, it is not necessary to transfer or drive the moving portion.

因此,因為不必傳送或驅動移動部,所以在倒裝芯片焊接工作過程中進行上述浸漬和拍攝工序時,移動部可防止額外熱量的產生,幷確保用於冷却移動部的時間。 Therefore, since it is not necessary to transport or drive the moving portion, when the above-described immersion and photographing processes are performed during the flip chip bonding work, the moving portion can prevent the generation of additional heat, and the time for cooling the moving portion can be ensured.

此外,因為根據本發明的倒裝芯片焊接裝置1的工作部1110(1)或1110(2)及移動部以上達每秒幾米的加速度加速,所以當在將工作部1110(1)或1110(2)傳送到其中進行如上所述的抓取、浸漬、拍攝以及焊接工序的抓取位置、浸漬位置、拍攝位置以及焊接位置的工序中工作部1110(1)或1110(2)的傳送方向變化時,由於工作部1110(1)或1110(2)的傳送慣性,不能夠保證焊接頭1120(1)或1120(2)位置的精確控制。 Further, since the working portion 1110(1) or 1110(2) of the flip chip bonding apparatus 1 according to the present invention and the acceleration above the moving portion up to several meters per second are accelerated, when the working portion 1110(1) or 1110 is 2) a change in the conveying direction of the working portion 1110 (1) or 1110 (2) in the process of carrying out the gripping position, the immersing position, the photographing position, and the welding position of the grasping, immersing, photographing, and welding processes as described above. At the time, due to the transfer inertia of the working portion 1110(1) or 1110(2), precise control of the position of the welding head 1120(1) or 1120(2) cannot be ensured.

如果抓取位置、浸漬位置、拍攝位置以及焊接位置的x軸方向位置彼此不同,則在焊接一個倒裝芯片的倒裝芯片焊接工作中用於在x軸方向傳送工作部1110(1)或1110(2),即焊接頭1120(1)或1120(2)的移動部的x軸方向傳送的次數可以為四次。 If the positions of the gripping position, the immersing position, the photographing position, and the welding position in the x-axis direction are different from each other, for transferring the working portion 1110(1) or 1110 in the x-axis direction in the flip chip bonding work for soldering a flip chip. (2) That is, the number of times the moving portion of the welding head 1120 (1) or 1120 (2) is conveyed in the x-axis direction may be four times.

然而,如『第1圖』中所示,只有工作部1110(1)或1110(2)可沿第一傳送線1100(1)或1100(2)沿y軸方向上傳送,而與第一傳送線1100(1)或1100(2) 結合的移動部停止,以下述方法,移動部的x軸方向傳送的次數可减少為三次,所述方法是,將焊劑浸漬單元和第一可視單元設置在用於透過第一傳送線1100(1)或1100(2)傳送安裝於工作部1110(1)或1110(2)上的焊接頭1120(1)或1120(2)的路徑下方。 However, as shown in FIG. 1, only the working portion 1110(1) or 1110(2) can be transported along the y-axis direction along the first transfer line 1100(1) or 1100(2), and the first Transmission line 1100 (1) or 1100 (2) The combined moving portion is stopped, and the number of times of transporting the moving portion in the x-axis direction can be reduced to three times by the method of disposing the flux dipping unit and the first visible unit for transmitting the first transfer line 1100 (1). Or 1100(2) is conveyed below the path of the soldering tip 1120(1) or 1120(2) mounted on the working portion 1110(1) or 1110(2).

因為當移動部的x軸方向傳送的次數减少一次時可確保用於冷却在移動部的驅動工序中所產生的熱量的時間,所以可透過抑制移動部驅動工具的熱變形來保持精度。 Since the time for cooling the heat generated in the driving process of the moving portion can be ensured when the number of times of movement of the moving portion in the x-axis direction is reduced once, the accuracy can be maintained by suppressing thermal deformation of the moving portion driving tool.

當然,為了使得移動部方向上的傳送次數及變化次數最小化,從而使得工作部1110(1)或1110(2)或者焊接頭1120(1)或1120(2)的位置誤差最小化,焊劑浸漬單元及第一可視單元可設置在平行於第一傳送線1100(1)或1100(2)(垂直於第二傳送線)的同一軸上。 Of course, in order to minimize the number of transmissions and the number of changes in the direction of the moving portion, the positional error of the working portion 1110(1) or 1110(2) or the welding head 1120(1) or 1120(2) is minimized, and the flux is impregnated. The unit and the first visible unit may be disposed on the same axis parallel to the first transfer line 1100(1) or 1100(2) (perpendicular to the second transfer line).

在『第1圖』所示的實施例中,倒裝芯片供給部及焊劑浸漬單元可設置在平行於第二傳送線(垂直於第一傳送線)的同一軸上。 In the embodiment shown in "Fig. 1", the flip chip supply portion and the flux dipping unit may be disposed on the same axis parallel to the second transfer line (perpendicular to the first transfer line).

如果倒裝芯片供給部和焊劑浸漬單元可設置在平行於第二傳送線的同一軸上,則焊接頭1120(1)或1120(2)可透過傳送或驅動第二傳送線從倒裝芯片供給部傳送到焊劑浸漬單元,而工作部1110(1)或1110(2)的傳送或 驅動停止。 If the flip chip supply portion and the solder dipping unit are disposed on the same axis parallel to the second transfer line, the soldering tip 1120(1) or 1120(2) can be supplied from the flip chip by transmitting or driving the second transfer line. Transfer to the flux impregnation unit, while the transfer of the working part 1110(1) or 1110(2) or The drive stops.

儘管與操作單元相比,在傳送工作部1110(1) 或1110(2)的工序中產生的熱量的量可能不大,但為了使得工作部1110(1)或1110(2)方向上的傳送次數及變化次數最小化,倒裝芯片供給部及焊劑浸漬單元可設置在平行於第二傳送線的同一軸上,在此種情形中,以下述方法,在用於焊接一個倒裝芯片的焊接周期中工作部1110(1)或1110(2)的y軸方向傳送的次數可减少為三次,所述方法是,將倒裝芯片供給部及焊劑浸漬單元設置在用於透過第二傳送線傳送安裝於工作部1110(1)或1110(2)上的焊接頭1120(1)或1120(2)的路徑下方。 Although in comparison with the operating unit, in the transfer work section 1110 (1) The amount of heat generated in the process of 1110 (2) may not be large, but in order to minimize the number of transfers and the number of changes in the direction of the working portion 1110 (1) or 1110 (2), the flip chip supply portion and the flux impregnation The unit may be disposed on the same axis parallel to the second transfer line, in which case the working portion 1110(1) or 1110(2) is used in the soldering cycle for soldering a flip chip in the following manner. The number of times of transmission in the axial direction can be reduced to three times by disposing the flip chip supply portion and the flux dipping unit on the working portion 1110 (1) or 1110 (2) for transmission through the second transfer line. Below the path of the weld head 1120(1) or 1120(2).

『第2圖』係為顯示根據本發明另一實施例的倒裝芯片焊接裝置1之視圖。將省略與參照『第1圖』描述的部件重複的部件。 The "second drawing" is a view showing a flip chip bonding apparatus 1 according to another embodiment of the present invention. Parts that overlap with the components described with reference to "Fig. 1" will be omitted.

如上所述,與工作部1110(1)或1110(2)相比,由於第一傳送線1100(1)或1100(2)的重量等,安裝在第二傳送線上的移動部(位於第二傳送線上的第一傳送線1100(1)或1100(2)的兩端以限制狀態安裝)需要更大的驅動力,且因為由驅動力產生的熱量的量較大,所以需要使傳送次數或傳送距離最小化。 As described above, the moving portion mounted on the second conveying line (in the second portion) due to the weight or the like of the first conveying line 1100(1) or 1100(2) as compared with the working portion 1110(1) or 1110(2) The first transmission line 1100(1) or 1100(2) on the transmission line is installed in a limited state) requires a larger driving force, and since the amount of heat generated by the driving force is large, it is necessary to make the number of transmissions or The transfer distance is minimized.

在『第2圖』所示的實施例中,為了减小在從 倒裝單元移動到焊接基板500時倒裝芯片焊接部在x軸方向上的移動距離,倒裝單元210、焊劑浸漬單元400以及第一可視單元910可成一行設置在y軸上。 In the embodiment shown in "Fig. 2", in order to reduce When the flip-chip unit moves to the solder substrate 500, the flip-chip soldering portion moves in the x-axis direction, and the flip-chip unit 210, the solder dipping unit 400, and the first visible unit 910 may be disposed in a row on the y-axis.

如『第2圖』中所示,構成倒裝芯片焊接裝置1的倒裝芯片供給部、焊劑浸漬單元以及第一可視單元可設置在平行於第一傳送線1100(1)或1100(2)的同一軸上。也就是說,在抓取、浸漬以及拍攝倒裝芯片的工序中可省略操作或傳送移動部的工序。 As shown in FIG. 2, the flip chip supply portion, the flux dipping unit, and the first visible unit constituting the flip chip bonding apparatus 1 may be disposed in parallel to the first transfer line 1100(1) or 1100(2). On the same axis. That is to say, the process of operating or conveying the moving portion can be omitted in the processes of grasping, immersing, and photographing the flip chip.

具體來說,倒裝芯片供給部包括一對倒裝單元,此一對倒裝單元用於旋轉從晶片分離幷排出的芯片,以將頂表面與底表面反轉,從而焊接頭可抓取倒裝芯片,這意味著倒裝單元連同焊劑浸漬單元及第一可視單元一起設置在平行於第一傳送線1100(1)或1100(2)的同一軸上。 Specifically, the flip chip supply portion includes a pair of flip-chip units for rotating the chip discharged from the wafer separation to reverse the top surface and the bottom surface, so that the soldering tip can be grasped The chip is mounted, which means that the flip-chip unit is disposed along with the flux impregnation unit and the first visible unit on the same axis parallel to the first transfer line 1100(1) or 1100(2).

此外,焊劑浸漬單元可設置在倒裝單元與第一可視單元之間,從而進行倒裝芯片焊接工序的焊接頭1120(1)或1120(2)可沿一個方向傳送。 Further, the flux dipping unit may be disposed between the flip chip unit and the first visible unit, so that the soldering head 1120(1) or 1120(2) performing the flip chip bonding process may be transported in one direction.

因此,在『第2圖』所示的倒裝芯片焊接裝置1的情形中,只有工作部1110(1)或1110(2)沿第一傳送線1100(1)或1100(2)沿y軸方向上傳送,而與第一傳送線1100(1)或1100(2)結合的移動部停止,幷且以下述方法,移動部的x軸方向傳送的次數减少為兩次,所述方法是, 將按順序與第一傳送線1100(1)或1100(2)平行的倒裝芯片供給部、焊劑浸漬單元及第一可視單元設置在用於透過第二傳送線傳送安裝於工作部1110(1)或1110(2)上的焊接頭1120(1)或1120(2)的路徑下方。 Therefore, in the case of the flip chip bonding apparatus 1 shown in FIG. 2, only the working portion 1110(1) or 1110(2) is along the y-axis along the first transfer line 1100(1) or 1100(2). The movement is transmitted in the direction, and the moving portion combined with the first conveying line 1100 (1) or 1100 (2) is stopped, and the number of times of transmission in the x-axis direction of the moving portion is reduced to two by the following method, A flip chip supply portion, a flux immersion unit, and a first visible unit that are sequentially parallel to the first transfer line 1100 (1) or 1100 (2) are disposed for transporting through the second transfer line to be mounted on the work portion 1110 (1) ) or 1110 (2) below the path of the solder joint 1120 (1) or 1120 (2).

此外,如『第1圖』及『第2圖』中所示,在工作空間中,倒裝芯片供給部的倒裝單元、焊劑浸漬單元以及第一可視單元成對地設置。此外,因為焊接頭1120(1)或1120(2)也成對地設置,所以在倒裝芯片焊接工作中可使得工序空白期最小化。 Further, as shown in FIG. 1 and FIG. 2, in the working space, the flip chip unit, the flux immersion unit, and the first visible unit of the flip chip supply unit are provided in pairs. In addition, since the soldering heads 1120(1) or 1120(2) are also disposed in pairs, the process blank period can be minimized in the flip chip bonding work.

此外,在工作空間中,倒裝芯片供給部的倒裝單元、焊劑浸漬單元以及第一可視單元成對地設置,且因為成對的倒裝單元、焊劑浸漬單元以及第一可視單元設置在第一傳送線1100(1)或1100(2)方向上的相應位置處(即在y軸方向上設置在同一高度處或者設置在y軸上的同一坐標處)幷且設置在第二傳送線的方向上的對稱位置處(在y軸方向上相對於第二傳送線的中心對稱或者與第二傳送線的中心間隔開同一距離),所以可簡化倒裝芯片焊接裝置的控制變量,幷可提高倒裝芯片焊接裝置的操縱性。 Further, in the workspace, the flip chip unit of the flip chip supply portion, the flux dipping unit, and the first visible unit are disposed in pairs, and because the pair of flip-chip units, the flux dipping unit, and the first visible unit are disposed in the first a corresponding position in the direction of the transmission line 1100 (1) or 1100 (2) (ie, disposed at the same height in the y-axis direction or at the same coordinate on the y-axis) and disposed on the second transmission line Symmetrical position in the direction (symmetric with respect to the center of the second transmission line in the y-axis direction or at the same distance from the center of the second transmission line), so that the control variable of the flip chip bonding apparatus can be simplified, and the control variable can be improved The handling of the flip chip soldering device.

如果成對的倒裝單元、焊劑浸漬單元以及第一可視單元設置在第二傳送線方向上的對稱位置處,則倒裝單元、焊劑浸漬單元以及第一可視單元可分別彼此隔開預定距 離,儘管分別安裝有具有焊接頭1120(1)或1120(2)的工作部1110(1)或1110(2)的第一傳送線1100(1)和1100(2)彼此接近,但可將物理干擾减輕一些程度。 If the pair of flip-chip units, the flux impregnation unit, and the first visible unit are disposed at symmetrical positions in the direction of the second transfer line, the flip-chip unit, the flux dipping unit, and the first visible unit may be spaced apart from each other by a predetermined distance Off, although the first transfer lines 1100(1) and 1100(2) respectively having the working portion 1110(1) or 1110(2) having the soldering tip 1120(1) or 1120(2) are close to each other, Physical interference is mitigated to some extent.

『第3圖』係為工作部周圍之放大視圖。如『第3圖』中所示,第二可視單元及焊接頭1120(1)可安裝在工作部1110(1)上,與第一傳送線1100(1)平行。這樣做是為了相比較於焊接頭1120(1)較早到達倒裝芯片焊接部的焊接基板的焊接區域sp,從而容易拍攝。 "3rd picture" is an enlarged view of the work area. As shown in FIG. 3, the second visible unit and the bonding head 1120(1) can be mounted on the working portion 1110(1) in parallel with the first transmission line 1100(1). This is done in order to obtain the soldering region sp of the solder substrate of the flip chip soldering portion earlier than the soldering tip 1120 (1), thereby making it easy to take.

具有焊接頭1120(1)的工作部1110(1)安裝在第一傳送線1100(1)上幷可沿第一傳送線1100(1)的縱向方向(y軸方向)傳送。如上所述,第一可視單元910(1)可拍攝由焊接頭1120(1)抓取幷傳送的倒裝芯片的底表面,幷且即使當拍攝一個倒裝芯片的底表面影像時,也需要拍攝至少兩個點。 The working portion 1110(1) having the welding head 1120(1) is mounted on the first transfer line 1100(1) and is transportable along the longitudinal direction (y-axis direction) of the first transfer line 1100(1). As described above, the first visible unit 910(1) can capture the bottom surface of the flip chip that is picked up by the soldering head 1120(1), and even when shooting a bottom surface image of a flip chip, Take at least two points.

然而,當單個倒裝芯片的整個影像在第一可視單元910(1)的視場之外時,不可能拍攝兩個或更多個點來獲得所傳送的倒裝芯片的位置信息。 However, when the entire image of a single flip chip is outside the field of view of the first viewable unit 910(1), it is not possible to take two or more points to obtain the positional information of the transferred flip chip.

為了解决該問題,根據本發明的倒裝芯片焊接裝置1的焊接頭1120(1)具有旋轉功能,幷且第一可視單元910(1)可配置成連續拍攝由焊接頭1120(1)傳送的倒裝芯片的不同部分。 In order to solve this problem, the soldering tip 1120(1) of the flip chip bonding apparatus 1 according to the present invention has a rotation function, and the first visible unit 910(1) can be configured to continuously photograph the conveyance by the bonding head 1120(1). Different parts of the flip chip.

就是說,如『第3圖』中所示,透過焊接頭1120(1)抓取倒裝芯片的同時,焊接頭1120(1)可配置成在以預定角度旋轉的同時透過第一可視單元910(1)上方。 That is, as shown in FIG. 3, while the flip chip is being grasped by the bonding head 1120(1), the bonding head 1120(1) may be configured to transmit through the first viewing unit 910 while rotating at a predetermined angle. (1) Above.

例如,當檢查對象芯片的整個影像在第一可視單元910的視場之外時,在焊接頭1120以預定角度旋轉的同時可拍攝及檢查芯片的底表面影像,從而第一可視單元910可在無需在x軸方向移動的條件下拍攝芯片的2個邊緣。 For example, when the entire image of the inspection target chip is outside the field of view of the first visible unit 910, the bottom surface image of the chip can be photographed and inspected while the soldering head 1120 is rotated at a predetermined angle, so that the first visible unit 910 can It is not necessary to take the two edges of the chip without moving in the x-axis direction.

具體來說,焊接頭1120(1)在以預定角度旋轉的同時可透過第一可視單元910(1)上方,從而在透過焊接頭1120(1)抓取倒裝芯片的同時可透過第一可視單元910(1)連續拍攝芯片的2個邊緣的兩個點。 Specifically, the soldering tip 1120(1) can pass through the first visible unit 910(1) while rotating at a predetermined angle, thereby absorbing the flip chip through the soldering tip 1120(1) while transmitting the first visible Unit 910(1) continuously captures two points of the two edges of the chip.

具體來說,可旋轉焊接頭1120(1),從而在抓取倒裝芯片的同時,在第一可視單元的每個拍攝時間點處,倒裝芯片的兩個頂點(vertex)均可在視場內被捕獲幷移動,較佳地,可旋轉倒裝芯片,從而第一傳送線的y軸方向與穿過倒裝芯片的兩個角的軸平行。 Specifically, the soldering tip 1120(1) can be rotated so that at each shooting time point of the first visible unit, both flip flops of the flip chip can be viewed while the flip chip is being grasped. The field is moved by the capture enthalpy, preferably, the flip chip is rotatable such that the y-axis direction of the first transmission line is parallel to the axis passing through the two corners of the flip chip.

可以下述方法從一個倒裝芯片獲得用於檢查的兩個影像,所述方法是,當在第一可視單元的視場內捕獲旋轉後的倒裝芯片的第一頂點區域p1(fc)時拍攝第一影像,幷當在第一可視單元的視場內捕獲倒裝芯片的第二頂點區域p2(fc)時拍攝第二影像。 The two images for inspection can be obtained from a flip chip by the following method, when the first vertex region p1(fc) of the rotated flip chip is captured in the field of view of the first visible unit The first image is taken, and the second image is taken when the second vertex region p2(fc) of the flip chip is captured in the field of view of the first visible unit.

在拍攝第一影像和第二影像過程中,工作部1110(1)可以預定速度傳送或者在停止傳送時拍攝拍攝工作部1110(1)。 In the process of capturing the first image and the second image, the working portion 1110(1) may transmit at a predetermined speed or photograph the shooting working portion 1110(1) when the transfer is stopped.

然而,從焊接工作的效率方面(UPH等方面)來看,透過在以預定速度傳送倒裝芯片(例如以勻速傳送)的工序中拍攝來進行檢查,比在焊劑中浸漬倒裝芯片的工序中停止傳送時透過拍攝進行檢查、將倒裝芯片傳送到第一可視單元幷透過拍攝焊接頭進行檢查更為有利。 However, from the viewpoint of the efficiency of the soldering work (UPH, etc.), the inspection is performed by photographing in a process of transporting a flip chip at a predetermined speed (for example, at a uniform speed), in the process of immersing the flip chip in the flux. It is more advantageous to check by shooting and transfer the flip chip to the first visible unit when the transmission is stopped.

當焊接頭將倒裝芯片浸沒在焊劑浸漬單元處,且浸漬後的倒裝芯片减速或者停在第一可視單元處以便透過拍攝進行檢查時,如果施加給驅動工具(例如電機)的負載很大,則取决於速度的中斷及變化,裝置可能會產生振動。然而,如果焊接頭將倒裝芯片浸沒在焊劑浸漬單元處,且浸漬後的倒裝芯片以勻速傳送以便透過在第一可視單元處進行的拍攝來檢查時,則不會產生施加給驅動工具(例如電機)的負載,幷且裝置不會產生振動,因而從焊接工作的整個效率方面來看這樣是有利的。 When the soldering tip immerses the flip chip at the solder dipping unit, and the immersed flip chip decelerates or stops at the first visible unit for inspection by shooting, if the load applied to the driving tool (such as the motor) is large , depending on the interruption and change of speed, the device may generate vibration. However, if the soldering tip immerses the flip chip at the solder dipping unit, and the immersed flip chip is transported at a constant speed to be inspected by shooting at the first visible unit, no application to the driving tool occurs ( For example, the load of the motor, and the device does not generate vibration, so it is advantageous from the viewpoint of the overall efficiency of the welding work.

接著,因為焊接頭單元需要在焊接區域中停止,所以應逐漸减小速度,這將在下面參照『第7圖』描述。 Then, since the welding head unit needs to be stopped in the welding area, the speed should be gradually reduced, which will be described below with reference to "Fig. 7".

以這種方法拍攝的影像用作倒裝芯片的位置信息,幷且可在倒裝芯片焊接部的焊接工序中修正歪斜位置 等。 The image taken in this way is used as the positional information of the flip chip, and the skew position can be corrected in the soldering process of the flip chip soldering portion. Wait.

如果完成了由第一可視單元910(1)的拍攝,則焊接頭1120(1)可在倒裝芯片焊接部的焊接方向上再次旋轉抓取的倒裝芯片。 If the photographing by the first visible unit 910(1) is completed, the soldering tip 1120(1) can rotate the grabbed flip chip again in the soldering direction of the flip chip soldering portion.

『第4圖』係為顯示根據本發明的倒裝芯片焊接裝置1的焊接頭的兩個示例性傳送軌迹之視圖。 Fig. 4 is a view showing two exemplary transport trajectories of the soldering tip of the flip chip bonding apparatus 1 according to the present invention.

倒裝單元201(1)和210(2)、焊劑浸漬單元400(1)及400(2)以及第一可視單元910(1)及910(2)成對設置在x軸方向上的對稱位置處,在使用在每個工作部處設置的焊接頭,透過倒裝單元201(1)或210(2)、焊劑浸漬單元400(1)或400(2)以及第一可視單元910(1)或910(2)進行抓取、浸漬以及拍攝倒裝芯片的工序之後,透過倒裝芯片焊接部500可將倒裝芯片焊接在焊接基板上。 The flip-chip units 201(1) and 210(2), the flux impregnation units 400(1) and 400(2), and the first visual units 910(1) and 910(2) are disposed in pairs in a symmetric position in the x-axis direction. Where the welding head provided at each working portion is used, through the flip-chip unit 201 (1) or 210 (2), the flux dipping unit 400 (1) or 400 (2), and the first visible unit 910 (1) Or 910 (2) after the steps of grasping, immersing, and photographing the flip chip, the flip chip soldering portion 500 can be used to solder the flip chip to the solder substrate.

因此,焊接頭在xy平面上的每個移動軌迹可具有相對於y軸對稱的圖形。此外,如上所述,焊接一個倒裝芯片的工作可被劃分為四個詳細的工序,幷且在xy平面上的不同位置處進行這些工序,如果假定焊接頭是沿用於進行這些工序的位置之間的最短路徑傳送的話,則焊接頭的軌迹可具有矩形(rectangular)形狀。在此種情形中,因為為了使(尤其是移動部的)得熱膨脹最小化,根據本發明的倒裝芯片焊接裝置1將焊劑浸漬單元400(1)或400(2)以及第 一可視單元910(1)或910(2)設置為與第一傳送線(y軸)平行,所以焊接頭的傳送軌迹可具有與第一傳送線(y軸)平行的區段。 Therefore, each movement trajectory of the welding head on the xy plane may have a pattern that is symmetrical with respect to the y-axis. Further, as described above, the work of soldering a flip chip can be divided into four detailed processes, and these processes are performed at different positions on the xy plane, if the solder joint is assumed to be along the position for performing these processes. If the shortest path is transmitted, the track of the soldering tip may have a rectangular shape. In this case, the flip chip bonding apparatus 1 according to the present invention will weld the flux dipping unit 400(1) or 400(2) and the first because the thermal expansion (especially the moving portion) is minimized. A viewing unit 910(1) or 910(2) is disposed in parallel with the first conveying line (y-axis), so the conveying trajectory of the welding head may have a section parallel to the first conveying line (y-axis).

在『第4(a)圖』及『第4(b)圖』所示的實施例中,一個工作周期的焊接頭的傳送軌迹具有矩形形狀,幷且在進行一個工作周期時移動部沿第二傳送線傳送三次。也就是說,如果抓取倒裝芯片的工序是工作的起點,則倒裝芯片焊接頭的x軸方向的坐標如x2->x3->x3->x1這樣改變。然而,因為焊接頭的x軸坐標x3在進行浸漬和拍攝工序時全都相同,所以移動部在x軸方向上的傳送次數在一個工作周期過程中從四次减少為三次,因而可確保用於冷却由於移動部驅動工具的連續驅動或傳送而產生的熱量的時間。此外,因為解决了由於改變焊接頭的方向而產生的搖動或振動問題,所以對於精確的拍攝工序和透過拍攝進行位置修正是有利的,幷且易於同時進行焊接頭傳送工序和拍攝工序。 In the embodiments shown in "Fig. 4(a)" and "Fig. 4(b)", the transfer trajectory of the welding head of one duty cycle has a rectangular shape, and the moving portion is along the first step when performing a duty cycle The second transmission line is transmitted three times. That is, if the process of grabbing the flip chip is the starting point of the work, the coordinates of the flip chip bonding head in the x-axis direction are changed as x2->x3->x3->x1. However, since the x-axis coordinate x3 of the welding head is all the same during the immersion and photographing processes, the number of movements of the moving portion in the x-axis direction is reduced from four times to three times during one duty cycle, thereby ensuring cooling. The amount of heat generated by the continuous driving or transport of the moving part driving tool. Further, since the problem of shaking or vibration caused by changing the direction of the welding head is solved, it is advantageous to perform position correction for an accurate photographing process and transmission photographing, and it is easy to simultaneously perform the welding head transfer process and the photographing process.

相反,工作部沿第一傳送線的傳送位置反映了y軸方向上的位置,如『第4(a)圖』及『第4(b)圖』所示,可以理解,y軸方向上的位置如y2->y1->y3->y4這樣改變了四次。 On the contrary, the position of the working portion along the first conveying line reflects the position in the y-axis direction, as shown in "4th (a)" and "4th (b)", it can be understood that the y-axis direction The position changed four times like y2->y1->y3->y4.

『第4(a)圖』及『第4(b)圖』中所示的兩 個軌迹均顯示出,軌迹取决於構成倒裝芯片供給部的倒裝單元的位置而改變。 The two shown in Figure 4(a) and Figure 4(b) Each of the tracks shows that the track changes depending on the position of the flip-chip unit constituting the flip chip supply portion.

此外,因為倒裝芯片焊接部500的焊接位置在焊接基板上將不斷地改變,所以用於焊接每個倒裝芯片的傳送軌迹將取决於倒裝芯片焊接部500上的焊接位置而連續改變。 Further, since the welding position of the flip chip bonding portion 500 will be constantly changed on the solder substrate, the transfer trajectory for soldering each flip chip will continuously change depending on the bonding position on the flip chip bonding portion 500.

『第5圖』係為顯示根據本發明的倒裝芯片焊接裝置1的焊接頭的另外兩個示例性傳送軌迹之視圖。將省略與參照『第4圖』描述的部分重叠的部分。 Fig. 5 is a view showing two other exemplary transport trajectories of the soldering tip of the flip chip bonding apparatus 1 according to the present invention. The portion overlapping with the portion described with reference to "Fig. 4" will be omitted.

具體來說,『第5(a)圖』中所示的傳送軌迹可為圖1中所示的倒裝芯片焊接裝置1的焊接頭的傳送軌迹,而『第5(b)圖』中所示的傳送軌迹可為『第2圖』中所示的倒裝芯片焊接裝置1的焊接頭的傳送軌迹。 Specifically, the transfer trajectory shown in the "Fig. 5(a)" may be the transfer trajectory of the soldering tip of the flip chip bonding apparatus 1 shown in Fig. 1, and the "Fig. 5(b)" The transfer trajectory shown may be the transfer trajectory of the soldering tip of the flip chip bonding apparatus 1 shown in "Fig. 2".

儘管『第5(a)圖』中所示的傳送軌迹具有如同『第4圖』中所示的傳送軌迹的矩形形狀,但『第5(a)圖』中所示的傳送軌迹顯示了下述一個實例,即其中移動部在x軸方向上的傳送次數為三次,工作部在y軸方向上的傳送次數也减少為三次。 Although the transport track shown in "5th (a)" has a rectangular shape like the transfer track shown in "Fig. 4", the transfer track shown in "5th (a)" shows the next. An example is described in which the number of transmissions of the moving portion in the x-axis direction is three times, and the number of transmissions of the working portion in the y-axis direction is also reduced to three times.

因此,因為移動部和工作部在x軸方向上的傳送次數以及在y軸方向上的傳送次數分別减少了一次,所以可冷却由於連續驅動移動部及工作部而產生的移動部驅動 工具的熱量,幷且因為可防止移動部及工作部的驅動工具的熱變形,所以防止了位置誤差。此外,當移動部和工作部傳送時施加給焊接頭等的振動和搖動可减小一些程度。 Therefore, since the number of times of movement of the moving portion and the working portion in the x-axis direction and the number of times of transmission in the y-axis direction are reduced once, the moving portion driving due to the continuous driving of the moving portion and the working portion can be cooled. The heat of the tool prevents positional errors because the thermal deformation of the driving tool of the moving portion and the working portion can be prevented. Further, the vibration and shaking applied to the welding head or the like when the moving portion and the working portion are transferred can be reduced to some extent.

『第5(b)圖』中所示的焊接頭的傳送軌迹具有三角形形狀。因為倒裝單元210(1)或210(2)、焊劑浸漬單元400(1)或400(2)以及第一可視單元910(1)或910(2)與第一傳送線平行設置,所以操作單元在x軸方向上的傳送次數减少為兩次。 The transfer trajectory of the soldering tip shown in the "Fig. 5(b)" has a triangular shape. Since the flip-chip unit 210(1) or 210(2), the flux dipping unit 400(1) or 400(2), and the first visible unit 910(1) or 910(2) are disposed in parallel with the first transfer line, operation is performed The number of transmissions of the unit in the x-axis direction is reduced to two.

描述應用『第2圖』中所示實施例的另一個實施例。可參照『第5(b)圖』中所示的圖。 Another embodiment of the embodiment shown in the application "Fig. 2" is described. Refer to the diagram shown in "5(b)".

為了减少在工作部1110(1)或1110(2)與焊接基板之間的x軸方向傳送路徑或傳送次數,倒裝單元210(1)或210(2)、焊劑浸漬單元400(1)或400(2)以及第一可視單元910(1)或910(2)成一行設置在y軸方向上。 In order to reduce the x-axis direction transport path or the number of transfers between the working portion 1110(1) or 1110(2) and the solder substrate, the flip-chip unit 210(1) or 210(2), the flux dipping unit 400(1) or 400(2) and the first visual unit 910(1) or 910(2) are arranged in a row in the y-axis direction.

將進一步詳細描述,本發明包括成對設置在相對於倒裝芯片焊接部的y軸方向對稱位置處的倒裝單元210(1)或210(2)、工作部1110(1)或1110(2)、焊劑浸漬單元400(1)或400(2)、第一可視單元910(1)或910(2)以及第一傳送線1100(1)或1100(2),從而可共享倒裝芯片焊接部500,幷且工作部1110(1)及1110(2)透過對半(half and half)共享倒裝芯片焊接部上的焊接基板,進行倒 裝芯片焊接工作。 As will be described in further detail, the present invention includes a flip-chip unit 210(1) or 210(2), a working portion 1110(1) or 1110 (2) disposed in pairs at a position symmetrical with respect to the y-axis direction of the flip chip bonding portion. a flux impregnation unit 400(1) or 400(2), a first visible unit 910(1) or 910(2), and a first transfer line 1100(1) or 1100(2) so that flip chip soldering can be shared The portion 500, and the working portions 1110(1) and 1110(2) are poured through the half and half shared solder substrate on the flip chip soldering portion. Load chip soldering work.

也就是說,如『第1圖』和『第2圖』中所示,工作部之中的左側工作部1110(1)沿使得左側倒裝單元210(1)、左側焊劑浸漬單元400(1)、左側第一可視單元910(1)以及焊接基板的左半區域(之後稱為焊接基板的「第一區域」)循環的傳送路徑傳送,而右側工作部1110(2)沿使得右側倒裝單元210(2)、右側焊劑浸漬單元400(2)、右側第一可視單元910(2)以及焊接基板的右半區域(之後稱為焊接基板的「第二區域」)循環的傳送路徑傳送,每個焊接頭1120(1)和1120(2)進行焊接工作。 That is, as shown in "Fig. 1" and "Fig. 2", the left side working portion 1110(1) among the working portions is such that the left side flip unit 210(1) and the left side flux impregnating unit 400 (1) ), the left first visible unit 910 (1) and the left half of the solder substrate (hereinafter referred to as the "first region" of the solder substrate) are transported in a loop, while the right working portion 1110 (2) is flipped on the right side. The unit 210 (2), the right flux impregnating unit 400 (2), the right first visible unit 910 (2), and the transport path of the right half of the solder substrate (hereinafter referred to as the "second region" of the solder substrate) are cyclically transferred, Each welding head 1120(1) and 1120(2) performs a welding operation.

因此,如果在焊接基板的第一區域的中部附近(相對於焊接基板在x軸方向上的長度來說,距焊接基板左端部大約四分之一的點),左側倒裝單元210(1)、左側焊劑浸漬單元400(1)以及左側第一可視單元910(1)成一行設置在y軸上,則可獲得使得左側工作部1100(1)的x軸傳送路徑最小化的效果。以同樣方式,在焊接基板的第二區域的中部附近(相對於焊接基板在x軸方向上的長度來說,距焊接基板左端部大約四分之三的點),右側倒裝單元210(2)、右側焊劑浸漬單元400(2)以及右側第一可視單元910(2)可成一行設置在y軸上。 Therefore, if near the middle of the first region of the solder substrate (relative to the length of the solder substrate in the x-axis direction, about a quarter of the distance from the left end of the solder substrate), the left flip-chip unit 210 (1) The left flux impregnation unit 400(1) and the left first visible unit 910(1) are disposed in a row on the y-axis, and an effect of minimizing the x-axis transmission path of the left working portion 1100(1) can be obtained. In the same manner, in the vicinity of the middle of the second region of the solder substrate (about three-quarters of the length from the left end of the solder substrate with respect to the length of the solder substrate in the x-axis direction), the right flip unit 210 (2) The right flux impregnation unit 400 (2) and the right first visual unit 910 (2) may be disposed in a row on the y-axis.

在此種情形中,儘管未單獨示出焊接周期在xy 平面上的傳送軌迹,即其中工作部的焊接頭1120(1)或1120(2)沿倒裝單元210(1)或210(2)、焊劑浸漬單元400(1)或400(2)、第一可視單元910(1)或910(2)以及倒裝芯片焊接部500傳遞,但傳送路徑可表現出比『第5(b)圖』所示的傳送路徑小得多的三角形或直邊段(straight section)。 In this case, although the welding cycle is not separately shown in xy The transfer track on the plane, that is, the solder joint 1120(1) or 1120(2) of the working portion along the flip-chip unit 210(1) or 210(2), the flux dipping unit 400(1) or 400(2), A visual unit 910(1) or 910(2) and a flip chip soldering portion 500 pass, but the transport path may exhibit a triangle or straight edge that is much smaller than the transport path shown in FIG. 5(b) (straight section).

因此,因為當焊接頭處於抓取、浸漬或拍攝工序中時,移動部的傳送或驅動停止,所以能夠確保充分的冷却時間,幷且能大大緩解由於移動部的熱膨脹而產生的位置誤差的問題。在此種情形中,在y軸方向上的傳送次數未改變,為四次。 Therefore, since the transfer or driving of the moving portion is stopped when the welding head is in the gripping, immersing or photographing process, sufficient cooling time can be ensured, and the problem of positional error due to thermal expansion of the moving portion can be greatly alleviated. . In this case, the number of transmissions in the y-axis direction is not changed, four times.

然而,因為不需要相對大的驅動力來驅動移動部,所以透過驅動移動部僅產生少量的熱量。因此,因為由於熱量而產生的位置誤差結果微不足道,所以透過將移動部在x軸方向上的傳送次數减少兩次或一次所獲得的實際益處很大。 However, since a relatively large driving force is not required to drive the moving portion, only a small amount of heat is generated by the driving moving portion. Therefore, since the result of the positional error due to heat is negligible, the practical benefit obtained by reducing the number of transmissions of the moving portion in the x-axis direction twice or once is large.

概括『第4圖』及『第5圖』,焊接周期在xy平面上的軌迹形成為三角形或矩形,其中工作部的焊接頭沿倒裝芯片供給部、焊劑浸漬單元400(1)或400(2)、第一可視單元910(1)或910(2)以及焊劑浸漬單元400(1)或400(2)傳遞,且形成此軌迹的三角形或矩形的至少一個邊可與第一傳送線或第二傳送線平行。 Summarizing "Fig. 4" and "Fig. 5", the trajectory of the welding cycle on the xy plane is formed into a triangle or a rectangle, wherein the welding head of the working portion is along the flip chip supply portion, the flux impregnation unit 400 (1) or 400 ( 2), the first visible unit 910 (1) or 910 (2) and the flux impregnation unit 400 (1) or 400 (2) are transferred, and at least one side of a triangle or a rectangle forming the trajectory may be coupled to the first transmission line or The second transfer line is parallel.

可以確定,當焊接頭沿形成軌迹的三角形或矩形的、與第一傳送線平行的那條邊傳送時,焊接頭依次透過焊劑浸漬單元400(1)或400(2)以及第一可視單元910(1)或910(2),或者依次透過倒裝芯片供給部、焊劑浸漬單元400(1)或400(2)以及第一可視單元910(1)或910(2)。 It can be determined that the welding head sequentially passes through the flux impregnation unit 400(1) or 400(2) and the first visual unit 910 when the welding head is conveyed along a triangular or rectangular edge forming a track parallel to the first conveying line. 1) or 910(2), or sequentially through the flip chip supply, flux impregnation unit 400(1) or 400(2), and first visual unit 910(1) or 910(2).

在形成軌迹的三角形或矩形的頂點(vertex)之中的至少一個頂點的位置可在每個焊接周期中改變,幷且頂點的位置改變的位置可與倒裝芯片焊接部500對應。 The position of at least one of the vertices forming the trajectory of the triangle or the vertex of the rectangle may be changed in each welding cycle, and the position at which the position of the apex changes may correspond to the flip chip bonding portion 500.

其中形成焊接頭的軌迹的三角形或矩形的至少一個邊與第一傳送線或第二傳送線平行的事實意味著,存在如上所述其中工作單元或操作單元不進行操作的區段。 The fact that at least one side of the triangle or rectangle in which the trajectory of the welding head is formed is parallel to the first conveying line or the second conveying line means that there is a section in which the working unit or the operating unit does not operate as described above.

『第6圖』係為顯示根據本發明的倒裝芯片焊接裝置的焊接頭的傳送軌迹的另外兩個實例之視圖。將省略與參照『第4圖』及『第5圖』描述的部分重叠的部分。 Fig. 6 is a view showing still another example of the conveyance trajectory of the welding head of the flip chip bonding apparatus according to the present invention. The portions overlapping with the portions described with reference to "Fig. 4" and "Fig. 5" will be omitted.

根據本發明的倒裝芯片焊接裝置的控制部可如下驅動工作部的驅動工具,使得工作部可在從焊劑浸漬單元400(1)或400(2)傳送到第一可視單元910(1)或910(2)或者在第一可視單元910(1)或910(2)上方傳送時,工作部以勻速傳送。如上所述,儘管第一可視單元910(1)或910(2)可在由移動部停止焊接頭時拍攝在第一可視單元910(1)或910(2)上方通過的倒裝芯片的底表面,但為了焊 接工作的效率,可同時進行傳送焊接頭的傳送工序以及第一可視單元910(1)或910(2)的拍攝工序。 The control portion of the flip chip bonding apparatus according to the present invention can drive the driving tool of the working portion such that the working portion can be transferred from the flux impregnation unit 400(1) or 400(2) to the first visual unit 910(1) or When the 910(2) is transmitted over the first visual unit 910(1) or 910(2), the working portion is transmitted at a constant speed. As described above, although the first visible unit 910(1) or 910(2) can photograph the bottom of the flip chip passing over the first visible unit 910(1) or 910(2) when the soldering head is stopped by the moving portion Surface, but for welding The efficiency of the work can be performed simultaneously with the transfer process of the transfer soldering head and the photographing process of the first visible unit 910(1) or 910(2).

也就是說,在焊接頭進行傳送而不停止的同時第一可視單元910(1)或910(2)可進行拍攝工序。 That is, the first visible unit 910(1) or 910(2) can perform the photographing process while the welding head is being conveyed without stopping.

因為『第6(a)圖』及『第6(b)圖』中的第二區段B是將焊接頭從焊劑浸漬單元400(1)或400(2)傳送到第一可視單元910(1)或910(2)的工序,所以如上所述,可以勻速地傳送焊接頭。 Because the second section B in "6th (a)" and "6th (b)" is to transfer the welding head from the flux impregnation unit 400(1) or 400(2) to the first visual unit 910 ( 1) or 910 (2), so as described above, the welding head can be conveyed at a constant speed.

然而,應當在焊接頭停止時進行焊接頭1120處的焊接工作。因此,在『第6(a)圖』及『第6(b)圖』中,工作部在y軸方向上應當在第二區段B之後的第三區段C中减速。當然,儘管工作部可在倒裝芯片焊接部處突然停止且繼續以勻速驅動,但為了使施加給焊接頭的衝擊(shock)最小化,可以逐漸减小工作部的速度的方法進行控制,而不是突然停止工作部。 However, the welding work at the weld head 1120 should be performed while the weld head is stopped. Therefore, in "Fig. 6(a)" and "Fig. 6(b)", the working portion should be decelerated in the third segment C after the second segment B in the y-axis direction. Of course, although the working portion can be suddenly stopped at the flip chip bonding portion and continue to be driven at a constant speed, in order to minimize the shock applied to the bonding head, the method of gradually reducing the speed of the working portion can be controlled, and Not suddenly stopped working.

在『第6(a)圖』及『第6(b)圖』中,因為停止的移動部應當沿x軸方向傳送遠至|x3-x1|或|x2-x1|,所以工作部應當從停止狀態加速且傳送,幷减速且再次停止在倒裝芯片焊接部處。 In "6th (a)" and "6th (b)", since the stopped moving part should be transported along the x-axis direction as far as |x3-x1| or |x2-x1|, the working part should The stop state is accelerated and transmitted, 幷 decelerated and stopped again at the flip chip soldering.

也就是說,因為工作部及移動部在第三區段C中分別具有不同的速度變化率,所以與第四區段D中不同, 焊接頭的軌迹可為曲線,不是直線,幷且焊接頭的軌迹可具有從整個傳送軌迹向外彎曲的線的形狀。 That is, since the working portion and the moving portion have different speed change rates in the third segment C, respectively, unlike the fourth segment D, The trajectory of the welding head may be a curve, not a straight line, and the trajectory of the welding head may have a shape of a line that curves outward from the entire conveying trajectory.

也就是說,在第三區段C中,儘管工作部的初始速度較快,但速度减小,且因為移動部的速度顯示出從零狀態增加到一定程度然後减小的圖案,所以焊接頭的軌迹可形成為彎曲的軌迹。 That is, in the third section C, although the initial speed of the working portion is faster, the speed is decreased, and since the speed of the moving portion shows a pattern which increases from a zero state to a certain degree and then decreases, the welding head The trajectory can be formed as a curved trajectory.

其中焊接頭從倒裝單元210(1)或210(2)傳送到焊劑浸漬單元400(1)或400(2)的第一區段A可配置成僅驅動移動部而工作部停止,或者配置成僅驅動工作部而移動部停止,如上所述。 The first section A in which the welding head is transferred from the flip-chip unit 210(1) or 210(2) to the flux impregnation unit 400(1) or 400(2) may be configured to drive only the moving portion and the working portion is stopped, or configured The driving unit is driven only and the moving unit is stopped, as described above.

此外,在『第6(b)圖』所示的實施例中,在 改變第四區段D中的方向之後,因為焊劑浸漬單元400(1)或400(2)及焊接頭成一行設置在倒裝單元210(1)或210(2)處,所以焊接頭可在第一區段A中以勻速加速,所述勻速是在拍攝工序中焊接頭的傳送速度。 Further, in the embodiment shown in "Fig. 6(b)", After changing the direction in the fourth section D, since the solder dipping unit 400(1) or 400(2) and the soldering tip are disposed in a row at the flip-chip unit 210(1) or 210(2), the soldering tip can be The first section A is accelerated at a constant speed, which is the conveying speed of the welding head in the photographing process.

『第7圖』係為顯示根據本發明的倒裝芯片焊接裝置1之方框圖。根據本發明的倒裝芯片焊接裝置1可包括:焊接頭1120(1)或1120(2),用於抓取、傳送以及焊接倒裝芯片;第一傳送線1100及第二傳送線1300,用於安裝焊接頭1120(1)或1120(2)幷沿預定傳送路徑傳送焊接頭1120(1)或1120(2);第一可視單元910及第二可視單 元1130,用於拍攝由焊接頭1120(1)或1120(2)抓取的倒裝芯片或者倒裝芯片的焊接基板;倒裝芯片焊接部500,用於安置焊接基板;以及控制部,用於控制焊接頭1120(1)或1120(2)、傳送部600以及第一可視單元910及第二可視單元1130,根據由第一可視單元910及第二可視單元1130拍攝的影像修正倒裝芯片的焊接位置的誤差,幷控制焊接工作。 Fig. 7 is a block diagram showing the flip chip bonding apparatus 1 according to the present invention. The flip chip bonding apparatus 1 according to the present invention may include: a soldering head 1120(1) or 1120(2) for grasping, transferring, and soldering a flip chip; a first transfer line 1100 and a second transfer line 1300, The welding head 1120(1) or 1120(2) is transported along the predetermined conveying path by mounting the welding head 1120(1) or 1120(2); the first visual unit 910 and the second visible sheet a member 1130 for photographing a flip chip or a flip chip soldering substrate grasped by the bonding head 1120 (1) or 1120 (2); a flip chip bonding portion 500 for arranging the solder substrate; and a control portion for Control the soldering head 1120 (1) or 1120 (2), the transmitting portion 600, and the first visual unit 910 and the second visual unit 1130, and correct the flip chip according to the images captured by the first visual unit 910 and the second visual unit 1130. The error of the welding position, 幷 control welding work.

這裏,根據存儲在控制部的記憶體860中的比較信息或算法,透過控制部的處理器件810比較或處理由第一可視單元910及第二可視單元1130拍攝的芯片或焊接基板的影像,產生用於精確焊接芯片的控制信號,幷且焊接頭1120(1)或1120(2)或者倒裝芯片焊接部500能夠受到精確控制。 Here, according to the comparison information or algorithm stored in the memory 860 of the control unit, the processing device 810 of the control unit compares or processes the image of the chip or the solder substrate captured by the first visible unit 910 and the second visible unit 1130, and generates The control signal for accurately soldering the chip, and the soldering tip 1120(1) or 1120(2) or the flip chip soldering portion 500 can be precisely controlled.

根據抓取的倒裝芯片或安置的焊接基板的位置誤差及方向誤差,應當在焊接工序中被修正的距離、角度或方向可以為控制信號的一些實例。 Depending on the positional error and direction error of the captured flip chip or the placed solder substrate, the distance, angle or direction that should be corrected during the soldering process can be some examples of control signals.

此外,根據本發明的倒裝芯片焊接裝置1可進一步包括如上所述的晶片供給器100、倒裝芯片供給部200、焊劑浸漬單元400及倒裝芯片焊接部500以及用於釋放焊接後的焊接基板的焊接基板釋放部,幷且每個組成部件都接收從倒裝芯片焊接裝置1的控制部800傳輸的控制信號幷回饋 組成部件的狀態信息,從而焊接工序可連續,而沒有預定的干擾或中斷。 Further, the flip chip bonding apparatus 1 according to the present invention may further include the wafer supplier 100, the flip chip supply portion 200, the flux dipping unit 400, and the flip chip bonding portion 500 as described above, and the solder for releasing the soldering a solder substrate release portion of the substrate, and each component receives a control signal transmitted from the control portion 800 of the flip chip bonding apparatus 1 The status information of the components is made such that the welding process can be continuous without predetermined disturbances or interruptions.

因此,每個組成部件應當理解為是包括所需的感測器和驅動單元的概念,由組成部件提供的感測信息或狀態信息被存儲或更新在控制部的記憶體860中,幷透過控制部的處理單元810產生新的控制信號。 Therefore, each component should be understood to include the concept of the required sensor and drive unit, and the sensing information or status information provided by the component is stored or updated in the memory 860 of the control unit. The processing unit 810 of the portion generates a new control signal.

焊接頭1120(1)或1120(2)安裝在工作部1110(1)或1110(2)上,工作部1110(1)或1110(2)安裝在第一傳送線1100(1)或1100(2)上,從而工作部1110(1)或1110(2)可被傳送,幷且第一傳送線1100(1)或1100(2)的兩端借助移動部而附接到第二傳送線。 The welding head 1120(1) or 1120(2) is mounted on the working portion 1110(1) or 1110(2), and the working portion 1110(1) or 1110(2) is mounted on the first conveying line 1100(1) or 1100 ( 2) Up, whereby the working portion 1110(1) or 1110(2) can be transferred, and both ends of the first transfer line 1100(1) or 1100(2) are attached to the second transfer line by the moving portion.

如參照『第1圖』和『第2圖』所述的,第一傳送線1100(1)或1100(2)的工作部1110(1)或1110(2)及第二傳送線的移動部分別具有驅動工具,幷且在工作部1110(1)或1110(2)或者焊接頭1120(1)或1120(2)從焊劑浸漬單元傳送到第一可視單元或者在第一可視單元上方傳送時,用於控制驅動工具的控制部可驅動工作部1110(1)或1110(2)的驅動工具幷停止移動部的驅動工具。 The working portion 1110(1) or 1110(2) of the first transmission line 1100(1) or 1100(2) and the moving portion of the second transmission line as described with reference to "Fig. 1" and "Fig. 2" Do not have a driving tool, and when the working portion 1110 (1) or 1110 (2) or the welding head 1120 (1) or 1120 (2) is transferred from the flux impregnation unit to the first visual unit or when transported over the first visual unit The control unit for controlling the driving tool can drive the driving tool of the working portion 1110(1) or 1110(2) and stop the driving tool of the moving portion.

在此種情形中,焊劑浸漬單元及第一可視單元可設置在與第一傳送線1100(1)或1100(2)平行的同一軸上。 In this case, the flux impregnation unit and the first visible unit may be disposed on the same axis parallel to the first transfer line 1100(1) or 1100(2).

工作部1110(1)或1110(2)及移動部分別具有用於在第一傳送線1100(1)或1100(2)及第二傳送線上傳送工作部1110(1)或1110(2)和移動部的驅動工具,且在工作部1110(1)或1110(2)從焊劑浸漬單元傳送到第一可視單元或者在第一可視單元上方傳送時,用於控制工作部1110(1)或1110(2)和移動部的驅動工具的控制部可驅動工作部1110(1)或1110(2)的驅動工具幷停止移動部的驅動工具。因此,在焊接周期過程中,其中工作部1110(1)或1110(2)的焊接頭1120(1)或1120(2)沿倒裝芯片供給部、焊劑浸漬單元、第一可視單元以及倒裝芯片焊接部傳遞過程中,移動部的驅動次數可少於工作部1110(1)或1110(2)的驅動次數。 The working portion 1110(1) or 1110(2) and the moving portion respectively have means for transmitting the working portion 1110(1) or 1110(2) on the first transfer line 1100(1) or 1100(2) and the second transfer line, and a driving tool for the moving portion, and for controlling the working portion 1110(1) or 1110 when the working portion 1110(1) or 1110(2) is transferred from the flux impregnation unit to the first visual unit or transmitted over the first visual unit (2) The control unit of the driving tool of the moving unit can drive the driving tool of the working unit 1110(1) or 1110(2) and stop the driving tool of the moving unit. Therefore, during the soldering cycle, the soldering head 1120(1) or 1120(2) of the working portion 1110(1) or 1110(2) is along the flip chip supply portion, the flux dipping unit, the first visible unit, and the flip chip During the transfer of the chip soldering portion, the number of times of driving of the moving portion may be less than the number of driving of the working portion 1110 (1) or 1110 (2).

儘管『第8圖』及隨後其他的圖所示的實施例與上面參照『第2圖』描述的實施例在倒裝單元210、焊劑浸漬單元400以及第一可視單元910設置為與平行於y軸的第一傳送線平行方面是相同的,但該焊接裝置可如此配置,使得在焊接頭沿一個方向傳送的軌迹上包括用於進行下述步驟的位置,所述步驟為抓取倒裝芯片、將倒裝芯片浸漬在焊劑中以及檢查抓取位置的步驟,或者該焊接裝置可配置成根據需要透過改變直線上傳送軌迹的方向來回(reciprocally)傳送焊接頭。 Although the embodiment shown in FIG. 8 and subsequent figures is the same as the embodiment described above with reference to FIG. 2, the flip-chip unit 210, the flux dipping unit 400, and the first visible unit 910 are disposed parallel to y. The first transfer line of the shaft is identical in parallel, but the welding device can be configured such that a position for performing the following steps is included on the track transported in one direction by the weld head, the step being to grab the flip chip The step of immersing the flip chip in the flux and inspecting the gripping position, or the welding device can be configured to reciprocally transfer the solder joint as needed to change the direction of the transport path on the line.

因此,『第8圖』及隨後其他的圖所示的實施例是後一種情形。在參照『第8圖』及隨後其他的圖描述的部分之中,將省略與參照『第1圖』至『第7圖』描述的部分重叠的部分。 Therefore, the embodiment shown in "Fig. 8" and the subsequent figures is the latter case. In the portions described with reference to "Fig. 8" and the following other figures, the portions overlapping with the portions described with reference to "Fig. 1" to "Fig. 7" will be omitted.

『第1圖』至『第7圖』中所示的實施力集中於下述方法,即所述方法將驅動用於在xy平面上傳送焊接頭的工作部或移動部的次數、改變驅動方向的次數、或者工作部或移動部的位置誤差最小化,而下面所述的實施力是提出一種方法的特定實施例,所述方法除了將焊接頭傳送的距離和次數最小化之外,還透過减小焊接裝置的組件之間的距離提高空間利用率幷解决透過减小所述距離而產生的組件間的干擾問題。 The implementation forces shown in "Fig. 1" to "Fig. 7" focus on the method of driving the number of times of moving the working portion or moving portion of the welding head on the xy plane, changing the driving direction. The number of times, or the positional error of the working part or the moving part, is minimized, and the implementation force described below is a specific embodiment of a method which, in addition to minimizing the distance and number of times the welding head is conveyed, Reducing the distance between the components of the welding device increases the space utilization and solves the problem of interference between components caused by reducing the distance.

在『第8圖』及隨後其他的圖所示的倒裝芯片焊接裝置中,為了减少焊接頭在x軸方向上的移動次數或距離,第一可視單元及焊劑浸漬單元可設置在與y軸方向平行的同一軸上,或者為了减少焊接頭在x軸方向上的移動次數或距離,第一可視單元、焊劑浸漬單元及倒裝單元可設置在與y軸方向平行的同一軸上。 In the flip chip bonding apparatus shown in FIG. 8 and subsequent figures, in order to reduce the number of movements or distances of the soldering head in the x-axis direction, the first visible unit and the flux dipping unit may be disposed on the y-axis. The first visible unit, the flux impregnation unit, and the flip-chip unit may be disposed on the same axis parallel to the y-axis direction on the same axis in which the directions are parallel, or in order to reduce the number or distance of movement of the bonding head in the x-axis direction.

『第8圖』及『第9圖』中所示實施例的工作部1110(1)或1110(2)可包括:焊接頭1120(1)或1120(2),用於抓取其中頂表面與底表面透過倒裝單元210(1) 或210(2)翻轉的芯片fc;以及第二可視單元1130(1)或1130(2),設置成與焊接頭1120(1)或1120(2)在一個方向上間隔開預定距離d。 The working portion 1110(1) or 1110(2) of the embodiment shown in "Fig. 8" and "Fig. 9" may include: a welding head 1120(1) or 1120(2) for grasping a top surface thereof And the bottom surface through the flip-chip unit 210 (1) Or 210(2) flipped chip fc; and second visible unit 1130(1) or 1130(2) arranged to be spaced apart from solder joint 1120(1) or 1120(2) by a predetermined distance d in one direction.

此外,倒裝芯片焊接裝置1包括至少一個對準信息提供部,此至少一個對準信息提供部包含基準標記FM,幷且對準信息提供部可給在工作部1110(1)或1110(2)中設置的第二可視單元1130(1)或1130(2)提供基準標記的位置信息。 Further, the flip chip bonding apparatus 1 includes at least one alignment information providing portion including a reference mark FM, and the alignment information providing portion can be given to the working portion 1110(1) or 1110 (2) The second visual unit 1130(1) or 1130(2) provided in the ) provides positional information of the fiducial marker.

同時,工作部1110(1)或1110(2)設置成在倒裝單元210(1)或210(2)上方以及在焊劑浸漬單元400(1)或400(2)、第一可視單元910(1)或910(2)以及焊接部500處上升及下降,且工作部1110(1)或1110(2)在焊接部500、第一可視單元910(1)或910(2)、焊劑浸漬單元400(1)或400(2)以及倒裝單元210(1)或210(2)之間進行平移運動。 Meanwhile, the working portion 1110(1) or 1110(2) is disposed above the flip-chip unit 210(1) or 210(2) and at the flux dipping unit 400(1) or 400(2), the first visible unit 910 ( 1) or 910 (2) and the rise and fall of the welded portion 500, and the working portion 1110 (1) or 1110 (2) at the welded portion 500, the first visible unit 910 (1) or 910 (2), the flux impregnating unit A translational movement between 400(1) or 400(2) and flip-chip unit 210(1) or 210(2).

具體來說,如『第8圖』中所示,工作部1110(1)或1110(2)裝配成沿第一傳送線1100(1)或1100(2)在y軸方向上且沿第二傳送線1300(1)或1300(2)在x軸方向上移動。 Specifically, as shown in FIG. 8, the working portion 1110(1) or 1110(2) is assembled along the first transfer line 1100(1) or 1100(2) in the y-axis direction and along the second The transfer line 1300(1) or 1300(2) moves in the x-axis direction.

此外,焊接頭1120(1)或1120(2)以及第二可視單元1130(1)或1130(2)設置在工作部1110(1)或 1110(2)中,從而當工作部1110(1)或1110(2)傳送時,焊接頭1120(1)或1120(2)以及第二可視單元1130(1)或1130(2)隨工作部1110(1)或1110(2)一起傳送到xy平面上的預定位置。 Further, the soldering head 1120(1) or 1120(2) and the second visible unit 1130(1) or 1130(2) are disposed at the working portion 1110(1) or 1110 (2), so that when the working portion 1110 (1) or 1110 (2) is transferred, the welding head 1120 (1) or 1120 (2) and the second visible unit 1130 (1) or 1130 (2) with the work portion 1110(1) or 1110(2) are transmitted together to a predetermined position on the xy plane.

此外,倒裝芯片供給部200、焊劑浸漬單元400(1)或400(2)、倒裝單元210(1)或210(2)以及焊接部500可設置在由第一傳送線1100(1)或1100(2)及第二傳送線1300(1)或1300(2)形成的xy平面上的空間內。 Further, the flip chip supply portion 200, the flux dipping unit 400(1) or 400(2), the flip-chip unit 210(1) or 210(2), and the soldering portion 500 may be disposed by the first transfer line 1100(1) Or 1100 (2) and the second transmission line 1300 (1) or 1300 (2) formed in the space on the xy plane.

參照『第8圖』,倒裝單元210(1)或210(2)、焊劑浸漬單元400(1)或400(2)、工作部1110(1)或1110(2)以及第一可視單元910(1)或910(2)可具有相同的結構成對設置在相對於y軸對稱的位置處,幷且工作部1110(1)或1110(2)可分別安裝在彼此平行的第二傳送線1300(1)或1300(2)上,從而沿y軸移動。之後,為便於解釋,將僅描述一個焊接頭1120(1)、一個倒裝單元210(1)、一個焊劑浸漬單元400(1)以及一個第一可視單元910(1)。 Referring to "Fig. 8", the flip-chip unit 210(1) or 210(2), the flux dipping unit 400(1) or 400(2), the working portion 1110(1) or 1110(2), and the first visual unit 910 (1) or 910(2) may have the same structure arranged in pairs at positions symmetrical with respect to the y-axis, and the working portions 1110(1) or 1110(2) may be respectively mounted on second transmission lines parallel to each other On 1300 (1) or 1300 (2), so as to move along the y axis. Hereinafter, for convenience of explanation, only one welding head 1120 (1), one flip-chip unit 210 (1), one flux impregnation unit 400 (1), and one first visible unit 910 (1) will be described.

參照『第9圖』,焊接頭1120(1)可包括:吸附頭1121,用於透過直接給芯片提供真空吸附力來抓取芯片;以及連接部件415,用於將吸附頭1121連接到焊接頭1120(1)的主體幷給吸附頭1121提供真空吸附力。吸附頭1121可配置成相對於z軸順時針或逆時針旋轉抓取的芯片fc。因 此,吸附頭1121可在控制部的控制下將芯片的位置修正θ(theta)。 Referring to FIG. 9, the soldering tip 1120(1) may include: an adsorption head 1121 for grasping a chip by directly providing a vacuum adsorption force to the chip; and a connecting member 415 for connecting the adsorption head 1121 to the soldering tip The main body of 1120(1) provides a vacuum adsorption force to the adsorption head 1121. The adsorption head 1121 can be configured to rotate the grasped chip fc clockwise or counterclockwise with respect to the z-axis. because Thus, the adsorption head 1121 can correct the position of the chip θ (theta) under the control of the control unit.

第二可視單元1130(1)可裝配成在一個方向上與工作部1110(1)的焊接頭1120(1)間隔開預定距離d。第二可視單元1130(1)可設置成將第二可視單元1130(1)的鏡頭表面放置在比焊接頭1120(1)的吸附頭1121的吸附表面高的位置處,從而當焊接頭1120(1)抓取芯片或將芯片fc浸沒在焊劑f中時不會產生與第二可視單元1130(1)的空間干擾。 The second viewing unit 1130(1) can be assembled to be spaced apart from the welding head 1120(1) of the working portion 1110(1) by a predetermined distance d in one direction. The second visible unit 1130(1) may be disposed to place the lens surface of the second visible unit 1130(1) at a position higher than the adsorption surface of the adsorption head 1121 of the soldering tip 1120(1), so that when the soldering head 1120 ( 1) Spatial interference with the second visible unit 1130(1) is not generated when the chip is grasped or the chip fc is immersed in the flux f.

第二可視單元1130(1)可從上述的對準信息提供部獲取基準標記FM的位置信息,從晶片w獲取每個芯片fc的位置信息,幷從焊接部500獲取用於在焊接基板bs上安裝芯片fc的參考焊接位置的信息。 The second visual unit 1130(1) can acquire position information of the reference mark FM from the above-described alignment information providing portion, acquire position information of each chip fc from the wafer w, and acquire the position information on the welding substrate bs from the welding portion 500. Information on the reference soldering position of the chip fc is mounted.

像這樣透過第二可視單元1130(1)或1130(2)獲取的位置信息被傳輸到控制部,幷且控制部可透過計算該位置信息幷移動焊接頭1120(1)或1120(2),對芯片的位置進行x軸修正、y軸修正以及θ(theta)修正。 The position information acquired through the second visual unit 1130(1) or 1130(2) is transmitted to the control unit, and the control unit can move the welding head 1120(1) or 1120(2) by calculating the position information. The position of the chip is corrected for x-axis, y-axis, and θ(theta).

此外,用於從焊接頭1120(1)或1120(2)的底部在向上觀看的方向上拍攝焊接頭1120(1)或1120(2)的吸附頭1121及芯片fc的第一可視單元910(1)或910(2)可設置在工作部1110(1)或1110(2)的移動路徑上,工作 部1110(1)或1110(2)在焊劑浸漬單元400(1)或400(2)與焊接部500之間來回移動。 Further, the first visible unit 910 for photographing the adsorption head 1121 of the bonding head 1120(1) or 1120(2) and the chip fc in the upward viewing direction from the bottom of the bonding head 1120(1) or 1120(2) ( 1) or 910 (2) can be set on the moving path of the working part 1110 (1) or 1110 (2), work The portion 1110(1) or 1110(2) moves back and forth between the flux impregnation unit 400(1) or 400(2) and the welded portion 500.

第一可視單元910(1)或910(2)為照相機,該照相機用於采集將要被焊接頭1120(1)或1120(2)使用的芯片fc的位置信息,具體來說,第一可視單元910(1)或910(2)可拍攝焊接頭1120(1)或1120(2)的吸附頭1121的中心是否與芯片fc的中心對準、焊接頭1120(1)或1120(2)的吸附頭1121的中心與芯片fc的中心偏移的距離、芯片fc與焊接頭1120(1)或1120(2)的吸附頭1121偏移的角度、以及形成在芯片fc處的凸塊的對準狀態等。 The first visual unit 910(1) or 910(2) is a camera for acquiring position information of a chip fc to be used by the soldering head 1120(1) or 1120(2), in particular, the first visual unit 910(1) or 910(2) can record whether the center of the adsorption head 1121 of the soldering head 1120(1) or 1120(2) is aligned with the center of the chip fc, and the soldering head 1120(1) or 1120(2) is adsorbed. The distance at which the center of the head 1121 is offset from the center of the chip fc, the angle at which the chip fc is offset from the adsorption head 1121 of the bonding head 1120(1) or 1120(2), and the alignment state of the bump formed at the chip fc Wait.

同時,第一可視單元910(1)或910(2)可設置在焊接頭1120(1)或1120(2)的傳送路徑下方,從而在向上觀看的方向上拍攝,且如上所述,第一可視單元910(1)或910(2)可透過拍攝由焊接頭1120(1)或1120(2)抓取的芯片fc的底表面,獲取被傳送的芯片fc的位置信息。 Meanwhile, the first visible unit 910(1) or 910(2) may be disposed under the conveying path of the welding head 1120(1) or 1120(2) to photograph in the upward viewing direction, and as described above, first The visual unit 910(1) or 910(2) can acquire the positional information of the transferred chip fc by photographing the bottom surface of the chip fc grasped by the bonding head 1120(1) or 1120(2).

此外,儘管第一可視單元910(1)或910(2)可透過僅拍攝所傳送的芯片fc的底表面的一個點,根據芯片的初始輸入位置信息確定芯片的歪斜(旋轉)度以及在特定方向上的位移,但較佳透過拍攝兩個或更多個點的區域提取更精確的影像。 Further, although the first visual unit 910(1) or 910(2) can transmit only one point of the bottom surface of the transferred chip fc, the skew (rotation) degree of the chip and the specificity are determined according to the initial input position information of the chip. Displacement in the direction, but preferably by extracting regions of two or more points to extract a more accurate image.

此外,如果芯片在第一可視單元910(1)或910 (2)的視場(FOV)內,則可從透過一次拍攝兩個點(一次拍照拍攝(shot photographing))獲取的影像獲得芯片的位置。然而,當芯片不符合第一可視單元910(1)或910(2)的視場(FOV)時,可透過兩次拍照來拍攝兩個點。如上所述,底表面被焊劑浸漬單元400(1)或400(2)浸沒在焊劑中的芯片fc在由焊接頭1120(1)抓取的同時傳送到焊接部500,且可在焊接部500處準備上面安裝有芯片fc的焊接基板。 In addition, if the chip is in the first visual unit 910(1) or 910 In the field of view (FOV) of (2), the position of the chip can be obtained from an image obtained by taking two points (shot photographing) at a time. However, when the chip does not conform to the field of view (FOV) of the first visual unit 910(1) or 910(2), two points can be taken by taking two photographs. As described above, the chip fc whose bottom surface is immersed in the flux by the flux impregnation unit 400(1) or 400(2) is transferred to the welded portion 500 while being grasped by the bonding head 1120(1), and may be at the welded portion 500. A solder substrate on which the chip fc is mounted is prepared.

同時,控制部控制倒裝單元210(1)或210(2)、焊接頭1120(1)或1120(2)以及焊劑浸漬單元400(1)或400(2),特別地,控制部可根據由第一可視單元910(1)或910(2)、第二可視單元1130(1)或1130(2)以及對準可視單元12獲取的位置信息,而透過焊接部500不斷修正芯片相對於焊接基板bs的參考焊接位置(安裝區域)的位置。 Meanwhile, the control portion controls the flip-chip unit 210(1) or 210(2), the soldering head 1120(1) or 1120(2), and the flux dipping unit 400(1) or 400(2), and in particular, the control portion may be The position information acquired by the first visible unit 910(1) or 910(2), the second visible unit 1130(1) or 1130(2), and the alignment visible unit 12, and the chip is continuously corrected by the soldering portion 500 relative to the soldering The position of the reference welding position (mounting area) of the substrate bs.

也就是說,控制部可根據透過第一可視單元910(1)或910(2)、第二可視單元1130(1)或1130(2)以及對準可視單元12獲取的位置信息,對芯片fc的位置信息進行x軸修正、y軸修正以及θ(theta)修正。 That is, the control unit may perform the chip fc according to the position information acquired through the first visual unit 910(1) or 910(2), the second visual unit 1130(1) or 1130(2), and the alignment visual unit 12. The position information is subjected to x-axis correction, y-axis correction, and θ(theta) correction.

此外,控制部可透過根據透過第二可視單元1130(1)或1130(2)獲取的至少一個對準信息提供部獲取 的位置信息,計算當組成倒裝芯片焊接裝置1的每個器件(例如,倒裝單元210(1)、焊接頭1120(1)、焊劑浸漬單元400(1)、焊接部500、倒裝芯片供給部200、晶片供給器100以及第一和第二傳送線)由於重複工序而熱變形時導致的器件的歪斜度(誤差值),當進行焊接工作時精確計算焊接基板bs的參考焊接區域的位置幷調整焊接頭1120(1)的參考坐標,來修正芯片fc的位置。 In addition, the control unit may obtain the information according to the at least one alignment information providing unit acquired through the second visual unit 1130(1) or 1130(2). The position information is calculated as each device constituting the flip chip bonding apparatus 1 (for example, the flip-chip unit 210 (1), the soldering head 1120 (1), the solder dipping unit 400 (1), the soldering portion 500, and the flip chip The skewness (error value) of the device caused by the heat supply deformation of the supply portion 200, the wafer feeder 100, and the first and second transfer lines), and the reference welding region of the solder substrate bs is accurately calculated when the soldering operation is performed. The position 幷 adjusts the reference coordinates of the soldering tip 1120(1) to correct the position of the chip fc.

同時,如上所述,焊接頭1120(1)設置為可傳送到xy平面上的預定位置幷可為此目的而沿台架(gantry)結構傳送。在這一點上,由於焊接頭1120(1)的快速反復傳送而產生振動,甚至用於驅動台架的台架驅動電機會過負載,因而可產生熱變形。如上所述的振動和熱變形可影響焊接工序的精度和可靠性,較佳地,减少焊接頭1120(1)在特定軸方向上的傳送次數和/或傳送距離,特別地,較佳减少在x軸方向上的傳送次數。 At the same time, as described above, the welding head 1120(1) is arranged to be transportable to a predetermined position on the xy plane, which may be conveyed along the gantry structure for this purpose. At this point, vibration is generated due to the rapid repeated transfer of the welding head 1120(1), and even the gantry driving motor for driving the gantry is overloaded, so that thermal deformation can be generated. The vibration and thermal deformation as described above may affect the accuracy and reliability of the welding process, and preferably, the number of transmissions and/or the transmission distance of the welding head 1120(1) in a specific axial direction is reduced, in particular, preferably reduced The number of transfers in the x-axis direction.

與上述實施例類似,在『第10圖』及『第11圖』所示的實施例中,焊劑浸漬單元400(1)或400(2)以及第一可視單元910(1)或910(2)可分別設置在與工作部1110(1)或1110(2)的第一傳送線(y軸方向)平行的特定軸L上,幷且倒裝單元210、焊劑浸漬單元400(1)或400(2)以及第一可視單元910(1)或910(2)可分別設置在 與y軸方向平行的特定軸L上。透過這種結構,焊接頭1120(1)在x軸方向上的傳送次數可减少一次或兩次。 Similar to the above embodiment, in the embodiment shown in FIG. 10 and FIG. 11, the flux impregnation unit 400(1) or 400(2) and the first visual unit 910(1) or 910(2) ) may be respectively disposed on a specific axis L parallel to the first transfer line (y-axis direction) of the working portion 1110 (1) or 1110 (2), and the flip-chip unit 210, the flux dipping unit 400 (1) or 400 (2) and the first visual unit 910(1) or 910(2) may be respectively disposed at On a specific axis L parallel to the y-axis direction. With this configuration, the number of times the welding head 1120(1) is conveyed in the x-axis direction can be reduced once or twice.

因為减少了在x軸方向上的傳送次數,所以可防止台架驅動部的過負載,幷且可抑制由過負載產生的熱變形,幷可减小裝置內產生的振動。 Since the number of transmissions in the x-axis direction is reduced, the overload of the gantry driving portion can be prevented, and thermal deformation caused by the overload can be suppressed, and the vibration generated in the device can be reduced.

參照『第8圖』至『第10圖』,第一可視單元910(1)、焊劑浸漬單元400(1)以及倒裝單元210(1)可設置成在y軸方向上彼此間隔開預定距離。 Referring to "Fig. 8" to "Fig. 10", the first visible unit 910 (1), the flux impregnation unit 400 (1), and the flip-chip unit 210 (1) may be disposed to be spaced apart from each other by a predetermined distance in the y-axis direction. .

第一可視單元910(1)拍攝芯片fc,以確認芯片的位置信息以及施加焊劑的狀態,且在完成拍攝之後,焊接頭1120(1)可將芯片fc傳送到焊接部500。 The first visual unit 910(1) photographs the chip fc to confirm the position information of the chip and the state of applying the flux, and after the photographing is completed, the soldering head 1120(1) can transfer the chip fc to the soldering portion 500.

其中,如果第一可視單元910(1)及焊劑浸漬單元400(1)不是分別設置在與y軸方向平行的特定軸L上,則焊接頭應當沿x軸方向傳送至少一次,從而在將芯片fc浸漬在焊劑中之後由第一可視單元910(1)拍攝焊接頭,這種x軸方向傳送導致如上所述的熱變形或振動。 Wherein, if the first visible unit 910(1) and the flux impregnation unit 400(1) are not respectively disposed on a specific axis L parallel to the y-axis direction, the solder joint should be transferred at least once in the x-axis direction, thereby After the fc is immersed in the flux, the solder joint is photographed by the first visible unit 910(1), and this x-axis direction transport causes thermal deformation or vibration as described above.

此外,當第一可視單元910(1)、焊劑浸漬單元400(1)以及倒裝單元210不是分別設置在與y軸方向平行的特定軸L上時,為了從倒裝單元210(1)接收芯片fc,將形成在芯片fc的底表面上的凸塊浸沒在焊劑中幷且在芯片fc被浸漬在焊劑中之後由第一可視單元910(1)拍攝焊 接頭,焊接頭應當沿x軸方向傳送至少九次,幷且這種x軸方向傳送導致如上所述的熱變形或振動。 Further, when the first visible unit 910(1), the flux impregnation unit 400(1), and the flip-chip unit 210 are not respectively disposed on a specific axis L parallel to the y-axis direction, in order to receive from the flip-chip unit 210(1) The chip fc immerses the bump formed on the bottom surface of the chip fc in the solder and is shot by the first visible unit 910(1) after the chip fc is immersed in the solder The joint, the weld head should be conveyed at least nine times in the x-axis direction, and such x-axis direction transport causes thermal deformation or vibration as described above.

為此,在根據本發明的倒裝芯片焊接裝置1中,第一可視單元910(1)與焊劑浸漬單元400(1)分別設置在與y軸方向平行的特定軸L上,可透過减少x軸方向上的傳送次數有效防止焊接裝置1的熱變形及產生振動。 To this end, in the flip chip bonding apparatus 1 according to the present invention, the first visible unit 910(1) and the flux impregnation unit 400(1) are respectively disposed on a specific axis L parallel to the y-axis direction, and the transmission is reduced by x. The number of transmissions in the axial direction effectively prevents thermal deformation and vibration of the welding device 1.

此外,第一可視單元910(1)、焊劑浸漬單元400(1)以及倒裝單元210(1)分別設置在與y軸方向平行的特定軸L上,可透過减少x軸方向上的傳送次數有效防止倒裝芯片焊接裝置1的熱變形及產生振動。 Further, the first visible unit 910 (1), the flux impregnation unit 400 (1), and the flip-chip unit 210 (1) are respectively disposed on a specific axis L parallel to the y-axis direction, and the transmission can be reduced by the number of transmissions in the x-axis direction. The thermal deformation and vibration of the flip chip bonding apparatus 1 are effectively prevented.

此外,在焊劑浸漬單元400(1)的焊劑接收器410處設置有用於容納焊劑f的凹部(recess)410a,幷且當焊劑接收器410向前滑行移動以用於焊劑浸漬時,凹部410a與第一可視單元910(1)可分別設置在與y軸方向平行的特定軸L上。 Further, a recess 410a for accommodating the flux f is provided at the flux receiver 410 of the flux impregnation unit 400(1), and when the flux receiver 410 is slid forward for flux impregnation, the recess 410a is The first visible unit 910(1) may be respectively disposed on a specific axis L parallel to the y-axis direction.

其中,參照『第10圖』,焊劑刮刀(b1ade)412可沿x軸方向設置成與平行於y軸方向的特定軸L間隔開預定距離。只有當焊劑接收器410向前滑行移動時,用於提供焊劑浸漬的工作空間的凹部410a和第一可視單元910(1)可分別設置在與y軸方向平行的特定軸L上。 Here, referring to FIG. 10, the flux scraper (b1ade) 412 may be disposed in the x-axis direction at a predetermined distance from a specific axis L parallel to the y-axis direction. Only when the flux receiver 410 is slid forward, the recess 410a for providing the flux-impregnated working space and the first visible unit 910(1) may be respectively disposed on a specific axis L parallel to the y-axis direction.

在具有這種結構的倒裝芯片焊接裝置1中,在 沿與y軸方向平行的特定軸L傳送焊接頭1120(1)的工序中,第一可視單元910(1)無需x軸方向傳送或者停止操作就可拍攝影像。 In the flip chip bonding apparatus 1 having such a structure, In the process of transporting the bonding head 1120(1) along the specific axis L parallel to the y-axis direction, the first visible unit 910(1) can capture an image without transmitting or stopping the operation in the x-axis direction.

此外,在具有這種結構的倒裝芯片焊接裝置1中,可在沿與y軸方向平行的特定軸L傳送焊接頭1120(1)的工序中進行下述工序,即抓取芯片、將芯片浸漬在焊劑中幷拍攝芯片。 Further, in the flip chip bonding apparatus 1 having such a structure, the following process can be performed in the process of transferring the bonding head 1120 (1) along a specific axis L parallel to the y-axis direction, that is, the chip is grabbed, the chip is taken Immerse in the flux and shoot the chip.

也就是說,因為在y軸方向上傳送焊接頭1120(1)的工序中可依次進行每個工序,而無需在x軸方向上傳送,所以可有效地防止焊接裝置1的熱變形以及產生振動。 That is, since each process can be sequentially performed in the process of transporting the bonding head 1120(1) in the y-axis direction without being transmitted in the x-axis direction, thermal deformation and vibration of the welding device 1 can be effectively prevented. .

此外,涉及本發明一實施例的倒裝芯片焊接裝置1可减小特定軸方向的傳送距離,例如可减小在y軸方向上的傳送距離。如上所述,第一可視單元910(1)、焊劑浸漬單元400(1)以及倒裝單元210(1)設置成沿y軸方向彼此間隔開預定距離,且為了减小在y軸方向上的傳送距離,第一可視單元910(1)、焊劑浸漬單元400(1)以及倒裝單元210(1)可設置成彼此靠近。 Further, the flip chip bonding apparatus 1 relating to an embodiment of the present invention can reduce the transmission distance in a specific axial direction, for example, can reduce the transmission distance in the y-axis direction. As described above, the first visible unit 910(1), the flux impregnation unit 400(1), and the flip-chip unit 210(1) are disposed to be spaced apart from each other by a predetermined distance in the y-axis direction, and in order to reduce the y-axis direction. The conveyance distance, the first visible unit 910(1), the flux impregnation unit 400(1), and the flip-chip unit 210(1) may be disposed close to each other.

之後,將參照附圖詳細描述下述結構,即為了减小焊接頭1120(1)在y軸方向上的傳送距離,此結構用於將焊劑浸漬單元400(1)與倒裝單元210(1)設置成彼此靠近。 Hereinafter, the following structure will be described in detail with reference to the accompanying drawings, in order to reduce the conveying distance of the welding head 1120 (1) in the y-axis direction, this structure is used for the flux impregnation unit 400 (1) and the flip-chip unit 210 (1) ) set to be close to each other.

焊劑浸漬單元400(1)可包括容納用於浸漬芯片fc的焊劑f的焊劑接收器410、用於使焊劑f變平的焊劑刮刀412、以及用於滑行移動焊劑接收器410的第二驅動部413。 The flux impregnating unit 400(1) may include a flux receiver 410 that accommodates the flux f for impregnating the chip fc, a flux blade 412 for flattening the flux f, and a second driving portion for sliding the moving flux receiver 410. 413.

也就是說,焊劑浸漬單元400(1)具有其中焊劑接收器410滑行移動以用於焊劑浸漬幷使焊劑變平的結構。 That is, the flux impregnation unit 400(1) has a structure in which the flux receiver 410 is slidably moved for flux impregnation to flatten the flux.

作為參考,現有技術的焊劑浸漬單元400(1)具有下述問題,即因為為了使焊劑接收器410上的焊劑變平,焊劑接收器410使用旋鈕(knob)與焊劑刮刀412齧合,所以由於旋鈕的高度,在工作過程中產生干擾。儘管不進行焊劑浸漬工作,但由於特殊的工作環境,如焊劑的流動狀態等,焊劑浸漬單元400(1)應當實時不斷進行使焊劑變平的工作。然而,如上所述,為了檢查焊接頭1120(1)的設定值中是否產生誤差幷修正歪斜值,焊接頭在第一可視單元910(1)、第二可視單元1130(1)以及修正單元700(1)之間來回移動,在這一點上,因為在焊劑浸漬單元400(1)與旋鈕之間產生干擾,且焊劑浸漬單元400(1)應當與第一可視單元910(1)和修正單元700(1)間隔開從而不會產生干擾,所以在靠近設置方面存在限制。 For reference, the prior art flux impregnation unit 400(1) has the problem that since the flux receiver 410 is engaged with the flux scraper 412 using a knob in order to flatten the flux on the flux receiver 410, The height of the knob creates interference during operation. Although the flux impregnation work is not performed, the flux impregnation unit 400(1) should continuously perform the work of flattening the flux in real time due to a special working environment such as the flow state of the flux. However, as described above, in order to check whether or not an error 幷 correction skew value is generated in the set value of the welding head 1120(1), the welding head is at the first visible unit 910(1), the second visible unit 1130(1), and the correction unit 700. (1) moving back and forth between, at this point, because interference occurs between the flux impregnation unit 400(1) and the knob, and the flux impregnation unit 400(1) should be combined with the first visual unit 910(1) and the correction unit The 700(1) is spaced apart so that there is no interference, so there is a limit to the setting.

此外,由於倒裝單元210(1)的驅動部(包括 多種電氣元件及真空線)的緣故,很難將倒裝單元210(1)與焊劑浸漬單元400(1)設置成彼此靠近。在本發明中,焊劑浸漬單元400(1)、第一可視單元910(1)以及修正單元700(1)可最大限度地設置成彼此靠近,當焊接頭1120(1)進行修正工作的同時不會在焊劑浸漬單元400(1)處產生干擾,幷且透過將倒裝單元210(1)與焊劑浸漬單元400(1)彼此靠近設置,能减小焊接頭1120(1)在y軸方向上的移動距離,因而能夠减小整體UPH。 In addition, due to the driving part of the flip-chip unit 210 (1) (including Due to various electrical components and vacuum lines, it is difficult to arrange the flip-chip unit 210(1) and the flux impregnation unit 400(1) to be close to each other. In the present invention, the flux impregnation unit 400(1), the first visible unit 910(1), and the correction unit 700(1) may be disposed to be placed close to each other to the maximum extent, while the welding head 1120(1) performs the correction work without Interference is generated at the flux impregnation unit 400(1), and by disposing the flip-chip unit 210(1) and the flux impregnation unit 400(1) close to each other, the weld head 1120(1) can be reduced in the y-axis direction. The moving distance thus reduces the overall UPH.

參照『第14圖』和『第15圖』,焊劑浸漬單元400(1)包括具有第二驅動部413的主體414以及用於將焊劑刮刀412安裝在主體414上的安裝單元420,且在一實施方式,主體414可包括安置在安裝表面上的下外殼415以及附接到下外殼415的上外殼416。焊劑接收器410可透過由下外殼415和上外殼416產生的空間滑行移動,安裝單元420可設置在上外殼416或下外殼415處。 Referring to "Fig. 14" and "Fig. 15", the flux impregnation unit 400 (1) includes a main body 414 having a second driving portion 413 and a mounting unit 420 for mounting the flux scraper 412 on the main body 414, and In an embodiment, the body 414 can include a lower outer casing 415 disposed on the mounting surface and an upper outer casing 416 attached to the lower outer casing 415. The flux receiver 410 is slidably movable through the space generated by the lower casing 415 and the upper casing 416, and the mounting unit 420 may be disposed at the upper casing 416 or the lower casing 415.

在這一點上,焊劑接收器410可相對於焊劑刮刀412向前和向後移動。當焊劑接收器410向前滑行移動時,焊劑接收器410可向主體414的外部突出。 At this point, the flux receiver 410 can move forward and backward relative to the flux scraper 412. The flux receiver 410 may protrude toward the outside of the body 414 as the flux receiver 410 moves forward.

也就是說,當焊劑接收器410向前滑行移動用於焊劑浸漬時,焊劑接收器410向主體414的外部突出,且當焊劑接收器410向前及向後滑行移動用於使焊劑變平時, 焊劑接收器410可插入到主體414中。 That is, when the flux receiver 410 is slid forward for flux immersion, the flux receiver 410 protrudes toward the outside of the body 414, and when the flux receiver 410 is slid forward and backward for flattening the flux, The flux receiver 410 can be inserted into the body 414.

其中,當焊劑接收器410向主體414的外部突出時,焊劑接收器410與倒裝單元210(1)的第一驅動部211(1)可設置成在xy平面上的至少一些區域重叠。 Wherein, when the solder receiver 410 protrudes toward the outside of the body 414, the flux receiver 410 and the first driving portion 211(1) of the flip-chip unit 210(1) may be disposed to overlap at least some regions on the xy plane.

參照『第15圖』,當焊劑接收器410向前滑行移動時,在焊劑接收器410的頂部及底部可分別提供第一空間S1及第二空間S2。 Referring to FIG. 15, when the flux receiver 410 is slid forward, the first space S1 and the second space S2 may be respectively provided at the top and bottom of the flux receiver 410.

在這一點上,參照『第12圖』,倒裝單元210(1)的第一驅動部211(1)可設置在第二空間S2中幷包括在第二空間中設置的外殼213(1),在外殼213(1)內可設置與倒裝單元210(1)連接的纜線及真空線。也就是說,因為與倒裝單元210(1)相關的多種全長(full-length)元件與真空線設置在單個外殼213(1)內,所述單個外殼213(1)將要形成於焊劑接收器410下方的第二空間S2中,所以可减小焊接裝置1的死角空間,提高了空間利用率。 In this regard, referring to FIG. 12, the first driving portion 211(1) of the flip-chip unit 210(1) may be disposed in the second space S2, including the housing 213 (1) disposed in the second space. A cable and a vacuum line connected to the flip-chip unit 210(1) may be disposed in the outer casing 213(1). That is, since a plurality of full-length elements and vacuum lines associated with the flip-chip unit 210(1) are disposed within a single housing 213(1), the single housing 213(1) is to be formed in the solder receiver In the second space S2 below 410, the dead space of the welding device 1 can be reduced, and space utilization is improved.

如上所述,當焊劑接收器410向前滑行移動用於焊劑浸漬時,凹部410a、第一可視單元910(1)以及倒裝單元210(1)可分別設置在與y軸方向平行的特定軸L上,且焊劑刮刀412可設置成沿x軸方向與平行於y軸方向的特定軸L間隔開預定距離。 As described above, when the flux receiver 410 is slid forward for flux immersion, the recess 410a, the first visible unit 910(1), and the flip-chip unit 210(1) may be respectively disposed at specific axes parallel to the y-axis direction. L, and the flux scraper 412 may be disposed to be spaced apart from the specific axis L parallel to the y-axis direction by a predetermined distance in the x-axis direction.

此外,透過將倒裝單元210(1)的第一驅動部 211(1)設置在形成於焊劑接收器410下方的第二空間S2中,倒裝單元210(1)和焊劑浸漬單元400(1)可沿y軸方向靠近設置,且焊劑浸漬單元400(1)和倒裝單元210(1)可如此裝配,即倒裝單元210(1)與焊劑接收器410的凹部410a可設置在與y軸方向平行的特定軸L上。 In addition, through the first driving portion of the flip-chip unit 210 (1) 211 (1) is disposed in the second space S2 formed under the flux receiver 410, and the flip-chip unit 210 (1) and the flux dipping unit 400 (1) are disposed close to each other in the y-axis direction, and the flux dipping unit 400 (1) And the flip-chip unit 210(1) can be assembled such that the flip-chip unit 210(1) and the recess 410a of the solder receiver 410 can be disposed on a specific axis L parallel to the y-axis direction.

因此,透過上述結構,能夠减少x軸方向上的傳送次數,幷能夠减小y軸方向上的移動距離,同時,能夠提高倒裝芯片焊接裝置1的空間利用率。 Therefore, with the above configuration, the number of transmissions in the x-axis direction can be reduced, and the moving distance in the y-axis direction can be reduced, and the space utilization ratio of the flip chip bonding apparatus 1 can be improved.

同時,參照『第12圖』及『第16圖』,當焊劑接收器410向前滑行移動,以便芯片fc進行焊劑浸漬時,分別在焊劑接收器410的上方及下方提供了第一空間S1及第二空間S2,焊接頭1120(1)可進入第一空間S1。 Meanwhile, referring to "Fig. 12" and "Fig. 16", when the flux receiver 410 is slid forward, so that the chip fc is flux immersed, the first space S1 is provided above and below the flux receiver 410, respectively. In the second space S2, the welding head 1120(1) can enter the first space S1.

此外,當焊劑接收器410向後滑行移動時,焊接頭1120(1)可進入第一空間S1。如果焊劑接收器410向前及向後滑行移動,則能夠使得焊劑變平。 In addition, the weld head 1120(1) can enter the first space S1 as the flux receiver 410 moves backwards. If the flux receiver 410 is slid forward and backward, the flux can be flattened.

同時,如果假定代替滑行移動焊劑接收器410,焊劑刮刀412移動,則當焊劑刮刀412滑行移動到焊劑接收器410的凹部410a用於使焊劑變平時,上述第一空間會消失。在像這樣的結構中,直到焊劑刮刀412完成了焊劑變平為止,焊接頭1120(1)不會進入焊劑接收器410。如果焊接頭1120(1)的進入時間點被像這樣與焊劑刮刀412的干擾 限制,則整個裝置的UPH會受到影響。此外,為了避免焊接頭1120(1)與焊劑刮刀412之間的干擾,應當减小用於變平的時間。 Meanwhile, if it is assumed that the flux scraper 412 is moved instead of the slide moving flux receiver 410, the first space disappears when the flux scraper 412 is slidably moved to the concave portion 410a of the flux receiver 410 for flattening the flux. In such a configuration, the solder joint 1120(1) does not enter the solder receiver 410 until the flux scraper 412 has finished solder flattening. If the entry time point of the soldering tip 1120(1) is interfered with the solder blade 412 like this With restrictions, the UPH of the entire device will be affected. Furthermore, in order to avoid interference between the welding head 1120(1) and the flux scraper 412, the time for flattening should be reduced.

因此,因為如果焊劑浸漬單元400(1)的焊劑接收器410具有滑行移動結構,則在焊劑浸漬或焊劑變平的情形下焊接頭1120(1)可進入第一空間S1中,所以消除了焊接頭1120(1)進入的等待時間,幷能確保使焊劑變平的充分時間,同時,能夠提高整個裝置的UPH。 Therefore, because if the flux receiver 410 of the flux impregnation unit 400(1) has a sliding movement structure, the welding head 1120(1) can enter the first space S1 in the case where the flux is impregnated or the flux is flattened, so the welding is eliminated. The waiting time for the head 1120(1) to enter can ensure sufficient time for the flux to flatten, and at the same time, the UPH of the entire device can be increased.

同時,安裝單元420可包括用於安裝浸漬板410的軌道部件421、與軌道部件421鉸鏈連接h1幷支撑焊劑刮刀412的上部的第一支撑部件422或424、以及與第一支撑部件422鉸鏈連接h2幷支撑焊劑刮刀412的前側的第二支撑部件423。 Meanwhile, the mounting unit 420 may include a rail member 421 for mounting the dip plate 410, a first support member 422 or 424 hingedly connected with the rail member 421, and an upper portion of the support solder scraper 412, and a hinged connection with the first support member 422 The second support member 423 supporting the front side of the flux scraper 412 is h2.

在實施例中,第一支撑部件422或424與軌道部件421鉸鏈連接h1,幷可包括用於施壓焊劑刮刀412的突出部412a的下部的第一支撐部件424和與第二支撑部件423鉸鏈連接h2的上部的第一支撐部件422。在這一點上,下部部件424的一部分可插入第二支撑部件423中。 In an embodiment, the first support member 422 or 424 is hingedly coupled with the rail member 421, h1, and may include a first support member 424 for applying a lower portion of the protrusion 412a of the flux scraper 412 and hinged with the second support member 423. The first support member 422 of the upper portion of the h2 is connected. At this point, a portion of the lower member 424 can be inserted into the second support member 423.

同時,安裝單元420可執行下述功能,即在施壓部件焊劑刮刀412與焊劑接收器410之間施加用於使焊劑變平的特定粘附力(壓力)。為此,安裝單元420可包括設 置於第一支撑部件422或424與軌道部421之間的第一彈性部件425以及設置於第二支撑部件423與第一支撑部件422或424之間的第二彈性部件426。 Meanwhile, the mounting unit 420 may perform a function of applying a specific adhesion force (pressure) for flattening the flux between the pressing member flux blade 412 and the flux receiver 410. To this end, the mounting unit 420 can include A first elastic member 425 disposed between the first support member 422 or 424 and the rail portion 421 and a second elastic member 426 disposed between the second support member 423 and the first support member 422 or 424.

在實施例中,第一彈性部件425可設置在第一支撑部件422及424的上部的第一支撑部件422與下部的第一支撐部件424之間,幷且第二彈性部件426可設置在上部的第一支撐部件422與第二支撑部件423之間。 In an embodiment, the first elastic member 425 may be disposed between the first support member 422 of the upper portion of the first support members 422 and 424 and the lower first support member 424, and the second elastic member 426 may be disposed at the upper portion. Between the first support member 422 and the second support member 423.

此外,在第二支撑部件423安裝在軌道部件421上時,第一彈性部件425與第二彈性部件426可從不同方向給焊劑刮刀412提供彈力,在一個實施例中,第一彈性部件425可提供z軸方向的彈力,第二彈性部件426可提供x軸方向的彈力。 In addition, when the second support member 423 is mounted on the rail member 421, the first elastic member 425 and the second elastic member 426 can provide elastic force to the flux scraper 412 from different directions. In one embodiment, the first elastic member 425 can be Providing an elastic force in the z-axis direction, the second elastic member 426 can provide an elastic force in the x-axis direction.

因為提供不同方向的彈力,在焊劑刮刀412和焊劑接收器410中可保持恒定的壓力,可確保焊劑變平工序的可靠性。 Since the elastic force in different directions is provided, a constant pressure can be maintained in the flux scraper 412 and the flux receiver 410 to ensure the reliability of the flux flattening process.

同時,在第二支撑部件423處設置有鎖定突出部(latching projection)423a,幷且在軌道部件421處可設置與鎖定突出部423a結合的鎖定台階421a。在這一點上,鎖定台階421a可位於主體414的一側上。因為如上所述,安裝單元420的結合部(423a及421a)不設置在主體414上,而是設置在一側上,所以能夠防止與焊接頭1120(1)的干 擾。 At the same time, a latching projection 423a is provided at the second support member 423, and a locking step 421a coupled with the locking projection 423a may be provided at the rail member 421. At this point, the locking step 421a can be located on one side of the body 414. Since the joint portions (423a and 421a) of the mounting unit 420 are not provided on the main body 414 but on one side as described above, it is possible to prevent the joint with the welding head 1120(1) from being dried. Disturb.

同時,參照『第12圖』及『第16圖』,如上所述,焊劑接收器410可從焊劑刮刀412向前滑行移動以便焊劑浸漬,幷相對於焊劑刮刀412向前和向後滑行移動以便焊劑變平。 Meanwhile, referring to "Fig. 12" and "Fig. 16", as described above, the flux receiver 410 can be slid forward from the flux scraper 412 so that the flux is impregnated, and the crucible is moved forward and backward with respect to the flux scraper 412 so that the flux is fluxed. Flatten.

在這一點上,當焊劑接收器410從焊劑刮刀412向前滑行移動時,焊劑接收器410在遠離第二驅動部413的方向上移動,當焊劑接收器410從焊劑刮刀412向後滑行移動時,焊劑接收器410在接近第二驅動部413的方向上移動。 At this point, when the flux receiver 410 is slid forward from the flux scraper 412, the flux receiver 410 moves in a direction away from the second driving portion 413, and when the flux receiver 410 slides backward from the flux scraper 412, The flux receiver 410 moves in a direction approaching the second driving portion 413.

參照『第12圖』,在芯片fc上設置具有預定間距P的凸塊圖案11,在焊劑浸漬單元400(1)的焊劑接收器410處可設置包含焊劑f的凹部410a。如上所述,焊劑接收器410可相對於焊劑刮刀412向前及向後移動。如果焊劑接收器410從焊劑刮刀412向前滑行移動以便焊劑浸漬時(參見『第16(a)圖』),為了在凸塊圖案11上塗敷焊劑f,抓取芯片fc的焊接頭1120(1)可提升到焊劑接收器410的凹部410a。然後,如果對任意一個芯片fc完成了焊劑塗敷或浸漬,則焊劑接收器410相對於焊劑刮刀412向前和向後滑行移動,以便使得焊劑變平(參見『第16(b)圖』)。 Referring to "Fig. 12", a bump pattern 11 having a predetermined pitch P is provided on the chip fc, and a concave portion 410a containing the flux f may be disposed at the solder receiver 410 of the flux dipping unit 400(1). As described above, the flux receiver 410 is movable forward and backward relative to the flux scraper 412. If the flux receiver 410 is slid forward from the flux blade 412 so as to be flux immersed (see "Fig. 16(a))), in order to apply the flux f on the bump pattern 11, the soldering head 1120 of the chip fc is grasped (1) The recess 410a of the flux receiver 410 can be lifted. Then, if flux coating or immersion is performed on any of the chips fc, the flux receiver 410 is slid forward and backward with respect to the flux squeegee 412 to flatten the flux (see "Fig. 16(b))).

同時,具有能滑行移動焊劑接收器410的結構的焊劑浸漬單元400(1)具有使焊劑接收器410的焊劑變平 的效果,從而可均勻地塗敷焊劑。 Meanwhile, the flux dipping unit 400 (1) having a structure capable of sliding the moving flux receiver 410 has a flattening of the flux of the solder receiver 410 The effect is that the flux can be applied uniformly.

具體來說,參照『第12圖』,如果完成在任意一個芯片fc上浸漬焊劑f,則在凹部410a中包含的焊劑f處形成與具有預定間距P的凸塊圖案11對應的凹部31的圖案。凹部31的這種圖案可稱為第一浸漬區域。 Specifically, referring to FIG. 12, if the flux f is immersed on any one of the chips fc, the pattern of the concave portion 31 corresponding to the bump pattern 11 having the predetermined pitch P is formed at the flux f included in the concave portion 410a. . Such a pattern of the recess 31 may be referred to as a first impregnation area.

在此種情形中,如果在凹部31上進行對下一個芯片的焊劑塗敷,則由於凹部31的緣故,可能不會給下一個芯片的凸塊均勻塗敷適當量的焊劑f。也就是說,即使在完成了焊劑接收器410的滑行移動以使焊劑變平之後,凹部31也可能不會均勻地變平。具體來說,儘管可透過焊劑接收器410的滑行移動使焊劑變平,但根據焊劑的量或狀態或者焊劑刮刀和焊劑接收器的粘附力,僅用一個變平工作可能不會使得所有凹部31均勻變平。 In this case, if the flux application to the next chip is performed on the concave portion 31, the bump of the next chip may not be uniformly applied with an appropriate amount of the flux f due to the concave portion 31. That is, even after the sliding movement of the flux receiver 410 is completed to flatten the flux, the recess 31 may not be uniformly flattened. Specifically, although the flux can be flattened by the sliding movement of the solder receiver 410, depending on the amount or state of the flux or the adhesion of the flux blade and the solder receiver, only one flattening operation may not cause all the recesses. 31 evenly flattened.

可控制焊劑接收器以使焊劑接收器滑行滑動更多一點距離,該距離小於凸塊圖案的間距P(例如凸塊圖案的間距的一半),或者使焊劑接收器滑行滑動更少一點所述距離,從而與前一芯片fc的焊劑浸漬對應的第一浸漬區域的凹部31可能不和與下一芯片的焊劑浸漬對應的第二浸漬區域的凹部31重叠。 The flux receiver can be controlled to slide the solder receiver to slide a little more distance than the pitch P of the bump pattern (e.g., half the pitch of the bump pattern), or to slide the solder receiver to slide a little less the distance Therefore, the concave portion 31 of the first impregnation region corresponding to the flux impregnation of the previous chip fc may not overlap with the concave portion 31 of the second impregnation region corresponding to the flux impregnation of the next chip.

因為透過焊劑接收器410的滑行移動結構,在除由前一芯片fc的凸塊11形成的凹部31之外的區域(平坦 區域)中進行下一芯片的焊劑浸漬,所以可消除在變平工序中產生的不確定性,因此,可提高對多個芯片連續進行的焊劑浸漬工序的可靠性。 Because of the sliding movement structure of the flux receiver 410, the area other than the concave portion 31 formed by the bump 11 of the previous chip fc (flat In the region), the flux immersion of the next chip is performed, so that the uncertainty generated in the flattening process can be eliminated, and therefore, the reliability of the flux immersing process which is continuously performed on a plurality of chips can be improved.

同時,參照『第12圖』及『第17圖』,倒裝芯片焊接裝置1可額外包括壓力控制器件215,從而很容易感測是否抓取了芯片fc。 Meanwhile, referring to "Fig. 12" and "17th", the flip chip bonding apparatus 1 may additionally include a pressure control device 215, so that it is easy to sense whether or not the chip fc is grasped.

例如,壓力控制器件215可與倒裝單元210(1)連接,可透過壓力控制器件215很容易感測是否抓取了芯片fc。 For example, the pressure control device 215 can be coupled to the flip-chip unit 210(1), and the pressure control device 215 can be easily sensed to capture the chip fc.

此外,倒裝芯片焊接裝置1可額外包括設置於焊接頭1120(1)與壓力控制器件215之間的壓力感測器214。 Further, the flip chip bonding apparatus 1 may additionally include a pressure sensor 214 disposed between the bonding head 1120(1) and the pressure control device 215.

如上所述,在抓取芯片fc時,焊接頭1120(1)和倒裝單元210(1)進行抓取功能,重要的是正確感測是否實際抓取了芯片fc。此外,因為芯片fc的吸附和卸載在相對短的時間中完成,所以在該工序中確定是否實際抓取或卸載了芯片fc是非常重要的。 As described above, when the chip fc is grasped, the soldering head 1120 (1) and the flip-chip unit 210 (1) perform the grabbing function, and it is important to correctly sense whether or not the chip fc is actually captured. Further, since the adsorption and unloading of the chip fc is completed in a relatively short time, it is very important to determine whether or not the chip fc is actually captured or unloaded in this process.

之後,為便於解釋,將描述倒裝單元210(1)的例子。 Hereinafter, an example of the flip-chip unit 210(1) will be described for convenience of explanation.

參照『第17圖』,在倒裝單元210(1)與作為真空產生器的piab(真空泵)216之間設置用於感測吸附壓力的壓力感測器214,piab(真空泵)216給倒裝單元210(1) 提供吸附壓力(suction pressure),幷可在倒裝單元210(1)與給倒裝單元210(1)提供吸附壓力的piab216之間設置壓力控制器件215。 Referring to FIG. 17, a pressure sensor 214 for sensing the adsorption pressure is provided between the flip unit 210 (1) and a piab (vacuum pump) 216 as a vacuum generator, and a piab (vacuum pump) 216 is flipped. Unit 210(1) A suction pressure is provided, and a pressure control device 215 may be disposed between the flip-chip unit 210(1) and the piab 216 that supplies the adsorption pressure to the flip-chip unit 210(1).

在這一點上,為了正確感測是否抓取了芯片fc,在芯片fc被抓取到倒裝單元210(1)之前,壓力控制器件215將倒裝單元210(1)與壓力控制器件215之間的吸附力控制為小於壓力控制器件215與piab216之間的吸附力,且當芯片10被抓取到倒裝單元210(1)時,壓力控制器件215將倒裝單元210(1)與壓力控制器件215之間的吸附力控制為等於壓力控制器件215與piab216之間的吸附力。 At this point, in order to correctly sense whether or not the chip fc is grasped, the pressure control device 215 will flip the unit 210(1) and the pressure control device 215 before the chip fc is grasped to the flip-chip unit 210(1). The adsorption force is controlled to be less than the adsorption force between the pressure control device 215 and the piab 216, and when the chip 10 is grasped to the flip-chip unit 210(1), the pressure control device 215 will flip the unit 210(1) with the pressure The adsorption force between the control devices 215 is controlled to be equal to the adsorption force between the pressure control device 215 and the piab 216.

換句話說,為了將倒裝單元210(1)的吸附壓力控制為等於或相似於從外部流入的空氣的吸附壓力,壓力控制器件215控制倒裝單元210(1)的流入空氣的流量。 In other words, in order to control the adsorption pressure of the flip-chip unit 210(1) to be equal to or similar to the adsorption pressure of the air flowing in from the outside, the pressure control device 215 controls the flow rate of the inflowing air of the flip-chip unit 210(1).

具體來說,在piab216與倒裝單元210(1)之間的真空線可透過壓力控制器件215分為位於倒裝單元210(1)與壓力控制器件215之間的真空線以及位於壓力控制器件215與piab216之間的真空線。較佳地如此設置壓力控制器件215,即倒裝單元210(1)與壓力控制器件215之間的長度形成為小於壓力控制器件215與piab216之間的長度,幷且壓力感測器214優選配置在倒裝單元210(1)與壓力控制器件215之間的真空線處。 Specifically, the vacuum line between the piab 216 and the flip-chip unit 210(1) can be divided into a vacuum line between the flip-chip unit 210(1) and the pressure control device 215 and a pressure control device through the pressure control device 215. Vacuum line between 215 and piab216. The pressure control device 215 is preferably disposed such that the length between the flip-chip unit 210(1) and the pressure control device 215 is formed to be less than the length between the pressure control device 215 and the piab 216, and the pressure sensor 214 is preferably configured. At the vacuum line between the flip-chip unit 210(1) and the pressure control device 215.

當piab216在真空線中吸入空氣時,實現芯片fc的吸附。 When the piab 216 takes in air in the vacuum line, adsorption of the chip fc is achieved.

當習知技術中不存在壓力控制器件215時,因為在未抓取芯片10時由piab216形成的真空壓力比由倒裝單元210(1)吸入的空氣的壓力(例如大氣壓)小太多,所以在抓取芯片fc的狀態與卸載芯片fc的狀態之間在真空線中的壓力差很小,因而很難確定是否正確抓取了芯片fc。 When the pressure control device 215 is not present in the prior art, since the vacuum pressure formed by the piab 216 when the chip 10 is not grasped is much smaller than the pressure (for example, atmospheric pressure) of the air taken in by the flip-chip unit 210 (1), The pressure difference in the vacuum line between the state of grasping the chip fc and the state of the unloading chip fc is small, and thus it is difficult to determine whether or not the chip fc is correctly grasped.

不管是否抓取芯片fc,透過壓力控制器件215施加給壓力控制器件215與piab216之間的真空線的吸附壓力等於習知技術的吸附壓力,倒裝單元210(1)與壓力控制器件215之間的吸附壓力可保持為與由倒裝單元210(1)吸入的空氣的壓力(例如大氣壓)相似。在這一點上,因為當抓取或卸載芯片fc時,倒裝單元210(1)與壓力控制器件215之間的吸附壓力保持為與由倒裝單元210(1)吸入的空氣的壓力相似,所以壓力感測器214可很容易感測倒裝單元210(1)和壓力控制器件215的吸附壓力之間的差。也就是說,在習知技術中,因為流入空氣的壓力明顯小於形成的真空壓力,所以很難確定是否抓取了芯片。然而,在本發明中,因為使用壓力控制器件215,真空壓力形成為與流入空氣的壓力類似,所以儘管流入空氣的壓力很小,但很容易進一步確定壓力差,因而很容易確定是否抓取或卸載了芯片fc。 Regardless of whether or not the chip fc is grasped, the adsorption pressure applied to the vacuum line between the pressure control device 215 and the piab 216 by the pressure control device 215 is equal to the adsorption pressure of the prior art, and between the flip-chip unit 210(1) and the pressure control device 215 The adsorption pressure can be maintained similar to the pressure of the air taken in by the flip-chip unit 210 (1) (e.g., atmospheric pressure). At this point, since the suction pressure between the flip-chip unit 210(1) and the pressure control device 215 is maintained to be similar to the pressure of the air taken in by the flip-chip unit 210(1) when the chip fc is grasped or unloaded, Therefore, the pressure sensor 214 can easily sense the difference between the adsorption pressures of the flip-chip unit 210(1) and the pressure control device 215. That is, in the prior art, since the pressure of the inflowing air is significantly smaller than the vacuum pressure formed, it is difficult to determine whether or not the chip is grasped. However, in the present invention, since the pressure control device 215 is used, the vacuum pressure is formed to be similar to the pressure of the inflowing air, so although the pressure of the inflowing air is small, it is easy to further determine the pressure difference, and thus it is easy to determine whether to grasp or The chip fc is unloaded.

因而,壓力感測器214設置在倒裝單元210(1)與壓力控制器件之間幷可感測是否抓取了芯片。 Thus, the pressure sensor 214 is disposed between the flip-chip unit 210(1) and the pressure control device to sense whether the chip has been grasped.

使用piab216而不使用壓力控制器件215形成與流入空氣的壓力相似的真空壓力是不理想的,因為需要大量時間形成真空狀態,而使用壓力控制器件215很容易形成真空。 The use of piab 216 without the use of pressure control device 215 to form a vacuum pressure similar to the pressure of the inflowing air is undesirable because a large amount of time is required to form a vacuum state, and vacuum is readily formed using pressure control device 215.

根據本發明的倒裝芯片焊接裝置,能够使由於在每條傳送線的驅動部中產生的熱量導致的組件熱膨脹而產生的位置誤差最小化。 According to the flip chip bonding apparatus of the present invention, positional errors due to thermal expansion of the components due to heat generated in the driving portion of each of the transmission lines can be minimized.

此外,根據本發明的倒裝芯片焊接裝置,透過使產生大量熱量的驅動工具的移動最小化,能確保用於冷却由於產生的熱量而變得過熱的組成部件的時間。 Further, according to the flip chip bonding apparatus of the present invention, by minimizing the movement of the driving tool which generates a large amount of heat, the time for cooling the constituent members which become overheated due to the generated heat can be secured.

此外,根據本發明的倒裝芯片焊接裝置,透過使突然加速到高速最小化以及使在焊接頭方向上的改變次數最小化,可使由焊接頭的振動或慣性施加的衝擊等最小化。 Further, according to the flip chip bonding apparatus of the present invention, by minimizing the sudden acceleration to the high speed and minimizing the number of changes in the welding head direction, the impact or the like applied by the vibration or inertia of the welding head can be minimized.

此外,根據本發明的倒裝芯片焊接裝置,因為能使由於在每條傳送線的驅動部中產生的熱量導致的組件熱膨脹而產生的位置誤差最小化,所以能使半導體製造工序中產生的產品缺陷最小化。 Further, according to the flip chip bonding apparatus of the present invention, since the positional error due to thermal expansion of the assembly due to heat generated in the driving portion of each of the transmission lines can be minimized, the products produced in the semiconductor manufacturing process can be produced. Minimize defects.

具體來說,根據本發明的倒裝芯片焊接裝置, 因為能减少焊接頭在特定軸方向上的移動次數和移動距離,所以根據本發明一實施例的倒裝芯片焊接裝置可减小由於焊接頭的傳送的緣故而產生的熱膨脹和振動。 Specifically, the flip chip bonding apparatus according to the present invention, Since the number of movements and the moving distance of the bonding head in a specific axial direction can be reduced, the flip chip bonding apparatus according to an embodiment of the present invention can reduce thermal expansion and vibration due to the transfer of the bonding head.

此外,根據本發明的倒裝芯片焊接裝置,能提高空間的利用率,能减小由於相鄰工作空間之間的組件的傳送產生的干擾以及設置在相鄰工作空間中的組成部件之間的距離。 Further, according to the flip chip bonding apparatus of the present invention, space utilization can be improved, interference due to transfer of components between adjacent workspaces, and component parts disposed in adjacent workspaces can be reduced. distance.

因此,根據本發明的倒裝芯片焊接裝置,能提高裝置的UPH,同時確保充分的焊劑變平時間。 Therefore, according to the flip chip bonding apparatus of the present invention, the UPH of the apparatus can be improved while ensuring a sufficient flux flattening time.

儘管參照特定典型實施例描述了本發明,但本發明幷不限於這些實施例,而是本發明僅由所附專利申請範圍限制。應當理解,在不脫離本發明的範圍和精神的情况下,本領域技術人員能够改變或修改這些實施例。 Although the present invention has been described with reference to the specific exemplary embodiments, the invention is not limited to the embodiments, but the invention is limited only by the scope of the appended patent application. It will be appreciated that those skilled in the art can change or modify these embodiments without departing from the scope and spirit of the invention.

1‧‧‧倒裝芯片焊接裝置 1‧‧‧Flip chip soldering device

11‧‧‧傳送線 11‧‧‧Transmission line

12‧‧‧對準可視單元 12‧‧‧ Aligning the visual unit

13(1)‧‧‧傳送線 13(1)‧‧‧Transmission line

13(2)‧‧‧傳送線 13(2)‧‧‧Transmission line

31‧‧‧凹部 31‧‧‧ recess

100‧‧‧晶片供給器 100‧‧‧Whip feeder

101‧‧‧晶片裝載部 101‧‧‧ wafer loading department

113‧‧‧導軌 113‧‧‧rails

114‧‧‧預對準單元 114‧‧‧Pre-aligned unit

120‧‧‧引導部件 120‧‧‧Guide parts

200‧‧‧倒裝芯片供給部 200‧‧‧Flip Chip Supply Department

200(1)‧‧‧第三局部框 200(1)‧‧‧ third partial frame

200(2)‧‧‧視框 200 (2) ‧ ‧ frame

210(1)‧‧‧倒裝單元 210(1)‧‧‧Flip unit

210(2)‧‧‧倒裝單元 210(2)‧‧‧Flip unit

211(1)‧‧‧第一驅動部 211(1)‧‧‧First Drive Department

211(2)‧‧‧第一局部框 211(2)‧‧‧ first partial frame

213(1)‧‧‧外殼 213(1)‧‧‧ Shell

214‧‧‧壓力感測器 214‧‧‧pressure sensor

215‧‧‧壓力控制器件 215‧‧‧ Pressure Control Devices

215(1)‧‧‧第一局部框 215(1)‧‧‧ first partial frame

216‧‧‧piab(真空泵) 216‧‧ piab (vacuum pump)

300‧‧‧視框 300‧‧ ‧ frame

300(1)‧‧‧第一局部框 300(1)‧‧‧ first partial frame

400‧‧‧焊劑浸漬單元 400‧‧‧Solder impregnating unit

400(1)‧‧‧焊劑浸漬單元 400(1)‧‧‧Solder impregnating unit

400(2)‧‧‧焊劑浸漬單元 400(2)‧‧‧ flux impregnating unit

410‧‧‧焊劑接收器 410‧‧‧Solder Receiver

410(1)‧‧‧焊劑接收器 410(1)‧‧‧Solder Receiver

410(2)‧‧‧焊劑接收器 410(2)‧‧‧Solder Receiver

410a‧‧‧凹部 410a‧‧‧ recess

411‧‧‧第二局部框 411‧‧‧ second partial frame

412‧‧‧焊劑刮刀 412‧‧‧Solder scraper

412a‧‧‧突出部 412a‧‧‧Protruding

413‧‧‧第二驅動部 413‧‧‧Second drive department

414‧‧‧主體 414‧‧‧ Subject

415‧‧‧下外殼 415‧‧‧ lower casing

416‧‧‧上外殼 416‧‧‧Upper casing

420‧‧‧安裝單元 420‧‧‧Installation unit

420(1)‧‧‧焊劑刮刀 420(1)‧‧‧Solder scraper

420(2)‧‧‧焊劑刮刀 420(2)‧‧‧Solder scraper

421‧‧‧軌道部 421‧‧‧ Track Department

421a‧‧‧鎖定台階 421a‧‧‧Lock stairs

422‧‧‧第一支撑部件 422‧‧‧First support member

423‧‧‧第二支撑部件 423‧‧‧Second support parts

423a‧‧‧鎖定突出部 423a‧‧‧Locking projection

424‧‧‧第一支撑部件 424‧‧‧First support member

425‧‧‧第一彈性部件 425‧‧‧First elastic part

426‧‧‧第二彈性部件 426‧‧‧Second elastic parts

500‧‧‧倒裝芯片焊接部 500‧‧‧Flip Chip Soldering Department

510‧‧‧焊接台 510‧‧‧welding station

520‧‧‧第一局部框 520‧‧‧ first partial frame

700(1)‧‧‧修正單元 700(1)‧‧‧Correction unit

700(2)‧‧‧第三局部框 700(2)‧‧‧ third partial frame

810‧‧‧處理單元 810‧‧‧Processing unit

860‧‧‧記憶體 860‧‧‧ memory

910‧‧‧第一可視單元 910‧‧‧First visual unit

910(1)‧‧‧第一可視單元 910(1)‧‧‧ first visual unit

910(2)‧‧‧第一可視單元 910(2)‧‧‧ first visual unit

1100‧‧‧第一傳送線 1100‧‧‧First transmission line

1100(1)‧‧‧第一傳送線 1100(1)‧‧‧First transmission line

1100(2)‧‧‧第一傳送線 1100(2)‧‧‧First transmission line

1110‧‧‧工作部 1110‧‧‧Working Department

1110(1)‧‧‧工作部 1110(1)‧‧‧Working Department

1110(2)‧‧‧工作部 1110(2)‧‧‧Working Department

1120‧‧‧焊接頭 1120‧‧‧welding head

1120(1)‧‧‧焊接頭 1120(1)‧‧‧welding head

1120(2)‧‧‧焊接頭 1120(2)‧‧‧welding head

1121(1)‧‧‧吸附頭 1121(1)‧‧‧Adsorption head

1125(1)‧‧‧第一局部框 1125(1)‧‧‧ first partial frame

1130‧‧‧第二可視單元 1130‧‧‧Second visual unit

1130(1)‧‧‧第二可視單元 1130(1)‧‧‧Second visual unit

1130(2)‧‧‧第二可視單元 1130(2)‧‧‧Second visual unit

1300‧‧‧第二傳送線 1300‧‧‧second transmission line

1300(1)‧‧‧第二傳送線 1300(1)‧‧‧second transmission line

1300(2)‧‧‧第二傳送線 1300(2)‧‧‧second transmission line

1310a(1)‧‧‧移動部 1310a (1) ‧ ‧ Moving Department

1310b(1)‧‧‧移動部 1310b(1)‧‧‧moving department

1310a(2)‧‧‧移動部 1310a (2) ‧ ‧ Department of Movement

1310b(2)‧‧‧移動部 1310b(2)‧‧‧moving department

A‧‧‧第一區段 A‧‧‧ first section

B‧‧‧第二區段 B‧‧‧Second section

C‧‧‧第三區段 C‧‧‧third section

D‧‧‧第四區段 D‧‧‧Fourth Section

P‧‧‧間距 P‧‧‧ spacing

d‧‧‧距離 D‧‧‧distance

f‧‧‧焊劑 f‧‧‧Solder

w‧‧‧晶片 W‧‧‧ wafer

fc‧‧‧芯片 Fc‧‧‧chip

bs‧‧‧焊接基板 Bs‧‧‧Welded substrate

sp‧‧‧焊接區域 Sp‧‧‧ welding area

p1(fc)‧‧‧第一頂點區域 P1(fc)‧‧‧first vertex area

p2(fc)‧‧‧第二頂點區域 P2(fc)‧‧‧second vertex area

Claims (33)

一種倒裝芯片焊接裝置,包含:一倒裝單元,用於從一晶片抓取芯片幷將該芯片上側向下翻轉;一工作部,具有用於抓取由該倒裝單元翻轉的該芯片的焊接頭,其中該焊接頭能夠沿z軸方向傳送幷相對於z軸旋轉;一焊劑浸漬單元,用於將該焊接頭抓取的該芯片的底表面浸漬到焊劑中;一第一可視單元,用於拍攝由該焊劑浸漬單元浸漬的該芯片的底表面影像;一第二可視單元,用於拍攝焊接基板的頂表面影像,在該焊接基板上將要安裝該芯片;一倒裝芯片焊接部,用於根據由該第一可視單元與該第二可視單元進行檢查的結果,以修正的位置在焊接基板上焊接芯片;一第一傳送線,用於安裝該工作部幷沿y軸方向傳送該工作部;以及一對第二傳送線,沿與該第一傳送線垂直的x軸方向平行設置,用於安裝與該第一傳送線的兩端連接的移動部幷在與該第一傳送線的傳送方向垂直的x軸方向上傳送該移動部,其中該焊劑浸漬單元與該第一可視單元設置在平行於該第一傳送線的同一軸上。 A flip chip bonding apparatus comprising: a flip-chip unit for picking up a chip from a wafer and flipping the upper side of the chip downward; a working portion having a chip for grasping the chip flipped by the flip-chip unit a welding head, wherein the welding head is capable of rotating the crucible in the z-axis direction with respect to the z-axis; a flux impregnation unit for impregnating the bottom surface of the chip grasped by the bonding head into the flux; a first visible unit, For photographing a bottom surface image of the chip impregnated by the flux dipping unit; a second visible unit for photographing a top surface image of the solder substrate, the chip to be mounted on the solder substrate; a flip chip soldering portion, And a method for soldering a chip on the solder substrate at a modified position according to a result of the inspection by the first visible unit and the second visible unit; a first transfer line for mounting the working portion, transmitting the y-axis direction a working portion; and a pair of second transfer lines disposed in parallel with the x-axis direction perpendicular to the first transfer line for mounting a moving portion connected to both ends of the first transfer line and the first pass The moving portion is conveyed in the x-axis direction perpendicular to the conveying direction of the feed line, wherein the flux dipping unit and the first visible unit are disposed on the same axis parallel to the first transfer line. 如請求項1所述的裝置,其中該倒裝單元、該焊劑浸漬單元以及該第一可視單元成對地設置在相對於y軸對稱的位置處,幷且具有該工作部的該第一傳送線安裝在該第二傳送線上,使得一對該第一傳送線可獨立被驅動。 The device of claim 1, wherein the flip-chip unit, the flux impregnating unit, and the first visual unit are disposed in pairs at positions symmetrical with respect to the y-axis, and have the first transfer of the working portion The wire is mounted on the second transfer line such that a pair of the first transfer lines can be driven independently. 如請求項1所述的裝置,其中該倒裝單元與該焊劑浸漬單元設置在平行於該第二傳送線的同一軸上。 The device of claim 1, wherein the flip chip unit and the flux dipping unit are disposed on a same axis parallel to the second transfer line. 如請求項1所述的裝置,其中該倒裝單元、該焊劑浸漬單元以及該第一可視單元設置在平行於該第一傳送線的同一軸上。 The device of claim 1, wherein the flip-chip unit, the flux dipping unit, and the first visible unit are disposed on a same axis parallel to the first transfer line. 如請求項1所述的裝置,其中為了减小該焊接頭從該倒裝單元移動到該焊接基板時在x軸方向上的移動距離,該倒裝單元、該焊劑浸漬單元以及該第一可視單元依次設置在y軸方向上。 The apparatus of claim 1, wherein the flip-chip unit, the flux dipping unit, and the first visible portion are reduced in order to reduce a moving distance in the x-axis direction when the soldering head moves from the flip-chip unit to the solder substrate The units are sequentially placed in the y-axis direction. 如請求項1所述的裝置,其中該芯片在由該焊接頭抓取的同時透過該第一可視單元上方,幷且該第一可視單元透過拍攝該芯片的底表面的影像來檢查該芯片。 The device of claim 1, wherein the chip passes over the first visual unit while being grasped by the soldering tip, and the first visual unit inspects the chip by capturing an image of a bottom surface of the chip. 如請求項6所述的裝置,其中當該芯片的尺寸大於該第一可視單元的視場時,該焊接頭以預定角度旋轉,從而該第一可視單元可在無需在x軸方向上移動的條件下拍攝該芯片的2個邊緣。 The device of claim 6, wherein when the size of the chip is greater than the field of view of the first viewable unit, the weld head is rotated at a predetermined angle such that the first viewable unit is movable in the x-axis direction The two edges of the chip were taken under the conditions. 如請求項7所述的裝置,其中當該焊接頭以預定角度旋轉的同時透過該第一可視單元上方時,連續拍攝該芯片的底表面影像,以用於檢查。 The device of claim 7, wherein the bottom surface image of the chip is continuously photographed for inspection when the soldering tip is rotated over the first viewing unit while rotating at a predetermined angle. 如請求項1所述的裝置,進一步包括一控制部,該控制部用於控制該工作部及該移動部的驅動工具,該工作部與該移動部分別具有驅動工具,從而該工作部與該移動部可沿該第一傳送線及該第二傳送線傳送,其中在該工作部從該焊劑浸漬單元傳送到該第一可視單元或者在該第一可視單元上方傳送時,該控制部驅動該工作部的該驅動工具幷停止該移動部的該驅動工具。 The device of claim 1, further comprising a control unit for controlling a driving tool of the working portion and the moving portion, the working portion and the moving portion respectively having a driving tool, wherein the working portion and the working portion The moving portion is transportable along the first transfer line and the second transfer line, wherein the control portion drives the work portion when the work portion is transferred from the flux immersion unit to the first view unit or is transferred over the first view unit The driving tool of the working portion stops the driving tool of the moving portion. 如請求項1所述的裝置,進一步包括一控制部,該控制部用於控制該工作部與該移動部的驅動工具,該工作部與該移動部分別具有驅動工具,從而該工作部與該移動部可沿該第一傳送線及該第二傳送線傳送,其中在該工作部的該焊接頭從該倒裝單元傳送到該第一可視單元或者從該焊劑浸漬單元在該第一可視單元上方傳送時,該控制部停止該移動部的該驅動工具。 The device of claim 1, further comprising a control unit for controlling a driving tool of the working portion and the moving portion, the working portion and the moving portion respectively having a driving tool, wherein the working portion and the working portion The moving portion is transportable along the first transfer line and the second transfer line, wherein the solder joint at the working portion is transferred from the flip-chip unit to the first visible unit or from the solder dipping unit at the first visible unit When the upper portion is transported, the control unit stops the driving tool of the moving portion. 如請求項9所述的裝置,其中該控制部驅動該工作部的該驅動工具,使得該工作部可在從該焊劑浸漬單元傳送到該第一可視單元或者在該第一可視單元上方傳送時,該工作部以勻速傳送。 The device of claim 9, wherein the control portion drives the driving tool of the working portion such that the working portion can be transferred from the flux impregnation unit to the first visual unit or transmitted over the first visual unit The work department transmits at a constant speed. 如請求項9或10所述的裝置,其中在一個焊接周期過程中,該移動部的驅動次數少於該工作部的驅動次數,在該一個焊接周期過程中,該工作部的該焊接頭沿該倒裝單元、該焊劑浸漬單元、該第一可視單元以及該倒裝芯片焊接部傳遞。 The device of claim 9 or 10, wherein the number of driving of the moving portion is less than the number of driving of the working portion during one welding cycle, and the welding head edge of the working portion during the one welding cycle The flip chip unit, the flux dipping unit, the first visible unit, and the flip chip soldering portion are transferred. 如請求項1所述的裝置,其中在該焊接周期的xy平面上的軌迹形成為三角形或矩形形狀,幷且形成該軌迹的該三角形或該矩形的至少一個邊平行於該第一傳送線或該第二傳送線,在該焊接周期中該工作部的該焊接頭沿該倒裝單元、該焊劑浸漬單元、該第一可視單元以及該倒裝芯片焊接部傳遞。 The apparatus of claim 1, wherein the trajectory on the xy plane of the welding cycle is formed in a triangular or rectangular shape, and the triangle forming the trajectory or at least one side of the rectangle is parallel to the first transmission line or The second transfer line is transferred along the flip chip unit, the flux dipping unit, the first visible unit, and the flip chip soldering portion during the soldering cycle. 如請求項13所述的裝置,其中當該焊接頭沿形成該軌迹的該三角形或該矩形的、平行於該第一傳送線的該邊傳送時,該焊接頭依次透過該倒裝單元、該焊劑浸漬單元、該第一可視單元以及該倒裝芯片焊接部。 The device of claim 13, wherein the soldering tip sequentially passes through the flip-chip unit when the soldering tip is transported along the triangle forming the track or the side of the rectangle parallel to the first transfer line a flux dipping unit, the first visible unit, and the flip chip soldering portion. 如請求項9所述的裝置,其中在一個焊接周期過程中,該移動部的驅動次數為兩次或三次,在該一個焊接周期過程中該工作部的該焊接頭沿該倒裝單元、該焊劑浸漬單元、該第一可視單元以及該倒裝芯片焊接部傳遞。 The device of claim 9, wherein the number of driving of the moving portion is two or three times during one welding cycle, and the welding head of the working portion is along the flipping unit during the one welding cycle The flux dipping unit, the first visible unit, and the flip chip soldering portion are transferred. 如請求項9所述的裝置,其中該控制部控制該工作部的該驅動工具,使得該工作部通過該焊劑浸漬單元及第一可視單元時該工作部以勻速驅動,而在傳送到該倒裝芯片焊接部時該工作部减速。 The device of claim 9, wherein the control unit controls the driving tool of the working portion such that the working portion is driven at a constant speed when passing through the flux dipping unit and the first visible unit, and is transferred to the inverted portion The working portion is decelerated when the chip soldering portion is mounted. 一種倒裝芯片焊接裝置,包含:一倒裝單元,用於翻轉芯片,以將該芯片的頂表面與底表面反轉;一第一驅動部,用於驅動該倒裝單元; 一工作部,設置成能夠傳送到xy平面上的預定位置幷具有一焊接頭,該焊接頭用於抓取該芯片,該芯片的頂表面與底表面透過該倒裝單元翻轉;一焊劑浸漬單元,包括用於容納浸漬該芯片的焊劑的一焊劑接收器、用於使得焊劑變平的一焊劑刮刀以及用於滑行移動該焊劑接收器的一第二驅動部;一第一可視單元,用於拍攝該芯片;一第二可視單元,用於拍攝一焊接基板,該焊接基板上將要安裝該芯片;以及一倒裝芯片焊接部,用於在該焊接基板上安裝該芯片,其中為了减少該焊接頭沿x軸方向的移動次數或移動距離,該第一可視單元與該焊劑浸漬單元分別設置在平行於y軸方向的軸上。 A flip chip soldering device comprising: a flip-chip unit for flipping a chip to invert a top surface and a bottom surface of the chip; a first driving portion for driving the flip-chip unit; a working portion disposed to be capable of being transported to a predetermined position on the xy plane, having a soldering tip for gripping the chip, the top surface and the bottom surface of the chip being inverted by the flip-chip unit; a solder dipping unit a flux receiver for containing flux for impregnating the chip, a flux blade for flattening the flux, and a second driving portion for slidingly moving the flux receiver; a first visual unit for Shooting the chip; a second viewing unit for photographing a solder substrate on which the chip is to be mounted; and a flip chip soldering portion for mounting the chip on the solder substrate, wherein the soldering is reduced The number of movements or the moving distance of the head in the x-axis direction, the first visible unit and the flux dipping unit are respectively disposed on an axis parallel to the y-axis direction. 一種倒裝芯片焊接裝置,包含:一倒裝單元,用於翻轉芯片,以將該芯片的頂表面與底表面反轉;一第一驅動部,用於驅動該倒裝單元;一工作部,設置成能夠傳送到xy平面上的預定位置幷具有一焊接頭,該焊接頭用於抓取該芯片,該芯片的頂表面與底表面透過該倒裝單元翻轉;一焊劑浸漬單元,包括用於容納浸漬該芯片的焊劑的一焊劑接收器、用於使得焊劑變平的一焊劑刮刀以及用於滑行移動該焊劑接收器的一第二驅動部; 一第一可視單元,用於拍攝該芯片;一第二可視單元,用於拍攝一焊接基板,該焊接基板上將要安裝該芯片;以及一倒裝芯片焊接部,用於在該焊接基板上安裝該芯片,其中,為了减少該焊接頭沿x軸方向的移動次數或移動距離,該第一可視單元、該焊劑浸漬單元以及該倒裝單元分別設置在平行於y軸方向的同一軸上。 A flip chip soldering apparatus comprising: a flip-chip unit for flipping a chip to invert a top surface and a bottom surface of the chip; a first driving portion for driving the flip-chip unit; and a working portion Provided to be capable of being transported to a predetermined position on the xy plane, having a soldering tip for gripping the chip, the top surface and the bottom surface of the chip being inverted by the flip-chip unit; a flux dipping unit, including a flux receiver for accommodating the flux of the chip, a flux blade for flattening the flux, and a second driving portion for slidingly moving the flux receiver; a first visible unit for photographing the chip; a second visible unit for photographing a solder substrate on which the chip is to be mounted; and a flip chip soldering portion for mounting on the solder substrate In the chip, in order to reduce the number of movements or the moving distance of the welding head in the x-axis direction, the first visible unit, the flux impregnation unit, and the flip-chip unit are respectively disposed on the same axis parallel to the y-axis direction. 如請求項17或18所述的裝置,其中該焊劑接收器相對於該焊劑刮刀向前及向後滑行移動。 The device of claim 17 or 18, wherein the flux receiver is slid forward and backward relative to the flux scraper. 如請求項19所述的裝置,其中在該焊劑接收器處設置有用於容納焊劑的一凹部,幷且該凹部與該第一可視單元分別設置在平行於y軸方向的同一軸上。 A device according to claim 19, wherein a recess for accommodating the flux is provided at the flux receiver, and the recess and the first visible unit are respectively disposed on the same axis parallel to the y-axis direction. 如請求項19所述的裝置,其中當該焊劑接收器向前滑行移動時,在該焊劑接收器的頂部及底部上分別提供了一第一空間以及一第二空間,幷且該焊接頭可進入該第一空間。 The device of claim 19, wherein when the flux receiver moves forward, a first space and a second space are respectively provided on the top and bottom of the flux receiver, and the welding head is Enter the first space. 如請求項21所述的裝置,其中當該焊劑接收器向後滑行移動用於使焊劑變平時,該焊接頭可進入該第一空間。 The apparatus of claim 21, wherein the solder joint enters the first space when the flux receiver is slidably moved rearward for flattening the flux. 如請求項21所述的裝置,其中該第一驅動部設置在該第二空間中。 The device of claim 21, wherein the first driving portion is disposed in the second space. 如請求項23所述的裝置,其中該第一驅動部包括設置在該第二空間中的一外殼,幷且在該外殼內設置與該倒裝單元連接的纜線以及真空線。 The device of claim 23, wherein the first driving portion comprises a casing disposed in the second space, and a cable connected to the flip-chip unit and a vacuum line are disposed in the casing. 如請求項19所述的裝置,其中該焊劑浸漬單元包括具有第二驅動部的一主體以及用於將該焊劑刮刀安裝在該主體上的一安裝單元,幷且當該焊劑接收器向前滑行移動時,該焊劑接收器向該主體的外部突出。 The device of claim 19, wherein the flux impregnation unit comprises a body having a second driving portion and a mounting unit for mounting the flux blade on the body, and when the flux receiver slides forward The flux receiver protrudes toward the outside of the body when moving. 如請求項25所述的裝置,其中當該焊劑接收器向該主體的外部突出時,該焊劑接收器與該倒裝單元的該第一驅動部設置成在xy平面上的至少一些區域重叠。 The device of claim 25, wherein the flux receiver and the first driving portion of the flip-chip unit are disposed to overlap at least some regions on the xy plane when the flux receiver protrudes toward the exterior of the body. 如請求項25所述的裝置,其中該安裝單元包括用於安裝該焊劑接收器的一軌道部件、與該軌道部件鉸鏈連接幷支撑該焊劑刮刀的上部的一第一支撑部件以及與該第一支撑部件鉸鏈連接幷支撑該焊劑刮刀的前側的一第二支撑部件。 The device of claim 25, wherein the mounting unit includes a rail member for mounting the flux receiver, a first support member hingedly coupled to the rail member and supporting an upper portion of the flux scraper, and the first The support member is hingedly coupled to a second support member that supports the front side of the flux scraper. 如請求項27所述的裝置,其中在該第二支撑部件處設置有一鎖定突出部,幷且在該軌道部件處設置有與該鎖定突出部結合的一鎖定台階。 The device of claim 27, wherein a locking projection is provided at the second support member, and a locking step is provided at the rail member in combination with the locking projection. 如請求項27所述的裝置,其中該安裝單元包括設置於該第一支撑部件與該軌道部件之間的一第一彈性部件以及設置於該第二支撑部件與該第一支撑部件之間的一第二彈性部件,幷且該第一彈性部件與該第二彈性部件從不同方向給該焊劑刮刀提供彈力。 The device of claim 27, wherein the mounting unit comprises a first elastic member disposed between the first support member and the rail member and disposed between the second support member and the first support member a second elastic member, and the first elastic member and the second elastic member provide an elastic force to the flux scraper from different directions. 如請求項17所述的裝置,其中在該焊接頭正在沿平行於y軸方向的同一軸移動時,該第一可視單元拍攝影像。 The device of claim 17, wherein the first visual unit captures an image while the welding head is moving along the same axis parallel to the y-axis direction. 如請求項18所述的裝置,其中在該焊接頭正在沿平行於y軸方向的同一軸移動時,進行下述工序,即抓取該芯片、在該焊劑中浸漬該芯片以及拍攝該芯片。 The apparatus of claim 18, wherein when the welding head is moving along the same axis parallel to the y-axis direction, the process of gripping the chip, immersing the chip in the flux, and photographing the chip is performed. 如請求項17或18所述的裝置,進一步包括:用於在y軸方向上傳送該焊接頭的一第一傳送線與用於在x軸方向上傳送該焊接頭的一第二傳送線,其中該第一傳送線與該第二傳送線具有重叠的一台架結構。 The apparatus of claim 17 or 18, further comprising: a first transfer line for transporting the solder joint in the y-axis direction and a second transfer line for transporting the solder joint in the x-axis direction, The first transmission line and the second transmission line have a shelf structure that overlaps. 如請求項17或18所述的裝置,進一步包括:一真空產生器,用於給該倒裝單元提供吸附壓力;一壓力控制器件,用於控制該倒裝單元的流入空氣的流量,從而將該倒裝單元的吸附壓力控制為等於或相似於從外部流入的空氣的吸附力;以及一壓力感測器,設置在該倒裝單元與該壓力控制器件之間幷感測是否抓取了該芯片。 The apparatus of claim 17 or 18, further comprising: a vacuum generator for supplying adsorption pressure to the flip-chip unit; and a pressure control device for controlling a flow rate of the inflowing air of the flip-chip unit, thereby The adsorption pressure of the flip-chip unit is controlled to be equal to or similar to the adsorption force of air flowing in from the outside; and a pressure sensor disposed between the flip-chip unit and the pressure control device to sense whether the liquid is captured chip.
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