TW201343328A - Composite chamfering processing device of columnar ingot, and method for performing cylinder grinding work and notch grinding work on work by using the same - Google Patents

Composite chamfering processing device of columnar ingot, and method for performing cylinder grinding work and notch grinding work on work by using the same Download PDF

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TW201343328A
TW201343328A TW101146725A TW101146725A TW201343328A TW 201343328 A TW201343328 A TW 201343328A TW 101146725 A TW101146725 A TW 101146725A TW 101146725 A TW101146725 A TW 101146725A TW 201343328 A TW201343328 A TW 201343328A
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Taiwan
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workpiece
cylindrical
grinding
grinding wheel
cylindrical workpiece
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TW101146725A
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Chinese (zh)
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TWI524966B (en
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Yutaka Yoshida
Kazuo Kobayashi
Satoru Ide
Tomio Kubo
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Okamoto Machine Tool Works
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0069Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/02Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/12Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

To solve a problem of desiring to shorten the cylinder grinding work of an outer peripheral surface of a cylindrical ingot block, and to highly accurately detect a crystal azimuth of a work. After performing the cylinder grinding of a columnar work w by a pair of cup wheel type rough grinding wheels 10g and 10g, then, finishing the grinding of the work is performed by using one cup wheel type finishing grinding wheel 11g, next, the crystal azimuth of the work is measured by an XRD machine, and notch work is performed on the work by an inverse V-shaped grinding wheel 12g or orientation flat grinding work is performed by using the cup wheel type rough grinding wheel 10g.

Description

圓柱狀工件之複合導角加工裝置及圓柱狀工件之複合導角加工方法 Composite lead angle processing device for cylindrical workpiece and composite lead angle processing method for cylindrical workpiece

本發明係關於對藍寶石、單晶矽等結晶性化合物之圓柱狀錠(工件)進行圓筒研磨加工及V切槽研磨加工之複合導角加工裝置;及使用其對工件之圓筒外周面進行圓筒研磨加工後,以X射線繞射結晶方位測量裝置(XRD機(X-Ray Diffraction:X-射線繞射))檢測工件之結晶方位,接著,將工件之結晶方位定心後進行切槽研磨加工的工件之導角加工方法。 The present invention relates to a composite angle forming apparatus for performing cylindrical grinding processing and V-grooving processing on a cylindrical ingot (workpiece) of a crystalline compound such as sapphire or single crystal germanium; and using the outer peripheral surface of the cylinder of the workpiece After the cylinder is polished, the crystal orientation of the workpiece is detected by an X-ray diffraction crystal orientation measuring device (XRD (X-Ray Diffraction)), and then the crystal orientation of the workpiece is centered and then grooved. A method of machining a corner of a workpiece that is ground.

LED基板用之藍寶石基板之原材料之圓柱狀藍寶石.錠塊(工件)係將以柴氏長晶法(CZ法)或韋爾訥伊單晶培育法育成之錠於結晶方向上切斷成適當之長度(例如,250 mm、500 mm、1,000 mm)而形成錠塊。藍寶石.錠之結晶方位具有a面、r面、m面及c面配向。圓柱狀藍寶石.錠塊之直徑為2英吋、4英吋、及6英吋者,單晶矽錠塊之直徑可自市場獲得8英吋、10英吋、12英吋、20英吋者。 Cylindrical sapphire for raw materials of sapphire substrates for LED substrates. The ingot (workpiece) is cut into the appropriate length in the crystal direction by the ingot grown by the Chai method (CZ method) or the Vernei single crystal cultivation method (for example, 250 mm, 500 mm, 1,000 mm). ) to form an ingot. sapphire. The crystal orientation of the ingot has an a-plane, an r-plane, an m-plane, and a c-plane alignment. Cylindrical sapphire. The ingots are 2 inches, 4 inches, and 6 inches in diameter, and the diameter of the single crystal ingots can be obtained from the market by 8 inches, 10 inches, 12 inches, and 20 inches.

半導體裝置用矽基板或LED基板在藉由圓筒研磨裝置對圓柱狀錠(工件)之表面進行導角加工後,使經導角加工之工件吊架於包含一對主軸台與尾座之夾具機構上,自XDR裝置對工件照射X射線,測量工件之結晶方位,並對欲予以切槽加工或定向平面研磨加工之工件之結晶方位標註標記,接著,沿著該已標註標記之結晶方位,藉由倒V字狀磨輪進行切槽加工,或藉由磨輪進行定向平面加工。再 者,標記了結晶方位之工件藉由線鋸而沿著結晶方位切斷,從而製成多數厚度為750~950 μm之基板(晶圓)。 After the surface of the cylindrical ingot (workpiece) is subjected to the angle forming process by the cylindrical polishing apparatus for the substrate or the LED substrate for the semiconductor device, the workpiece subjected to the lead angle processing is mounted on the jig including the pair of the headstock and the tailstock. In the mechanism, X-rays are irradiated to the workpiece from the XDR device, the crystal orientation of the workpiece is measured, and the crystal orientation of the workpiece to be grooved or oriented is polished, and then, along the crystal orientation of the marked mark, The grooving process is performed by inverting the V-shaped grinding wheel, or the orientation plane processing is performed by the grinding wheel. again The workpiece marked with the crystal orientation is cut along the crystal orientation by a wire saw to form a substrate (wafer) having a thickness of 750 to 950 μm.

日本特開2009-298676號公報(專利文獻1)之0008段落記載有如下內容:「圓柱狀錠塊係藉由砂輪型磨石對其外周面進行圓筒研磨,進而將定向平面(通稱為「Orientation flat」)」或標準面(通稱為「Index Flat」)」研磨或切削後,藉由線切割鋸,將錠塊切片加工成厚度200~900 μm之厚度而製造晶圓。再者,段落0020-0023記載有如下內容:「定向平面係於與結晶方位平行之方向切取圓形半導體基板之外周之一部份從而特定結晶方位者,標準面係與定向平面一起形成於圓形半導體基板之外周而用於判斷正反者。但,為了判斷半導體基板之正反,定向平面與標準面必須形成於相對於半導體基板之中心成非對稱之位置。藍寶石基板之定向平面特定結晶方位(11-20方向)」。 In paragraph 0008 of Japanese Laid-Open Patent Publication No. 2009-298676 (Patent Document 1), the following paragraphs are described as follows: "The cylindrical ingot is subjected to cylindrical grinding of the outer peripheral surface by a grinding wheel type grindstone, and the orientation plane (generally referred to as " After grinding or cutting the Orientation flat") or the standard surface (referred to as "Index Flat"), the ingot is sliced into a thickness of 200 to 900 μm by a wire-cutting saw to fabricate the wafer. Furthermore, paragraphs 0020-0023 describe the following: "The orientation plane is formed by cutting a portion of the outer circumference of the circular semiconductor substrate in a direction parallel to the crystal orientation to thereby specify a crystal orientation, and the standard plane is formed together with the orientation plane. The outer surface of the semiconductor substrate is used to judge the front and back. However, in order to judge the front and back of the semiconductor substrate, the orientation plane and the standard surface must be formed at an asymmetrical position with respect to the center of the semiconductor substrate. The orientation plane specific crystallization of the sapphire substrate Orientation (11-20 direction)".

又,日本特開2008-207992號公報(專利文獻2)在段落0002至0004中,「藍寶石」為具有六方晶系之結晶構造之氧化鋁的單晶(熔點:大約2050℃)。藍寶石單晶係作為例如藍色LED用之GaN成膜基板等之基板材料使用。藍寶石單晶為具有異向性之材料,且自藍寶石單晶之錠切出GaN成膜用之晶圓之情形時,一般以使晶圓之主表面成為垂直於藍寶石單晶之c軸<0001>之面(c面)的方式切出。又,由於藍寶石為光學單軸性之透明材料,故亦可作為液晶投影儀用膜等光學材料使用,作為光學材料使用之情形時,要求無著色且透明。又,根據藍寶石單晶之偏光特性,與 上述之基板材料之情形相同,主要使用以垂直於c軸之面作為主表面之c面基板。 Further, in paragraphs 0002 to 0004, "sapphire" is a single crystal (melting point: about 2050 ° C) of alumina having a hexagonal crystal structure. The sapphire single crystal is used as a substrate material such as a GaN film-forming substrate for a blue LED. When the sapphire single crystal is an anisotropic material and the GaN film forming wafer is cut out from the sapphire single crystal ingot, the main surface of the wafer is generally perpendicular to the c-axis of the sapphire single crystal <0001. > The way of the face (c face) is cut out. Further, since sapphire is an optical uniaxial transparent material, it can be used as an optical material such as a film for a liquid crystal projector, and when it is used as an optical material, it is required to be colorless and transparent. Moreover, according to the polarizing characteristics of the sapphire single crystal, In the case of the above-described substrate material, a c-plane substrate having a surface perpendicular to the c-axis as a main surface is mainly used.

日本特開平7-308849號公報(專利文獻3)揭示有藉由圓筒研磨裝置,對吊架於包含一對主軸台與尾座之夾具機構之圓柱狀錠(工件)之表面進行導角加工後,藉由XDR裝置對工件照射X射線,測量工件之欲定向平面加工之結晶方位,並使工件之旋轉於定向平面位置停止,將磨石抵定於該位置進行定向平面加工之方法。 Japanese Laid-Open Patent Publication No. Hei 7-308849 (Patent Document 3) discloses that the surface of a cylindrical ingot (workpiece) having a hanger mechanism including a pair of headstocks and a tailstock is subjected to angle forming by a cylindrical grinding device. Then, the workpiece is irradiated with X-rays by the XDR device, the crystal orientation of the workpiece to be oriented plane processing is measured, and the rotation of the workpiece is stopped at the orientation plane position, and the method of orienting the surface to be processed by the grindstone is determined.

再者,日本特開2009-186181號公報(專利文獻4)中,於圖2顯示測量圓柱狀錠之結晶方位之X射線繞射結晶方位測量裝置,且於圖6中顯示具備X射線繞射結晶方位測量裝置之圓柱狀錠之圓筒研磨裝置,段落0070至0077及段落0085至0089記載中,記載有如下方法:測量圓柱狀錠之結晶方位h後,以第一搬送機器人將錠移動至圖3所示之切割導角機,於該處,垂直於軸向結晶方位h研磨第1切割面Wa1,製成新的第1切割面Wa3,並研磨相反方向之第2切割面Wa2,製成新的第2切割面Wa4,接著,以第一搬送機器人將具有垂直切割面W3、W4之錠移送至圓筒研磨裝置之夾具裝置,使用圓柱狀磨石對圓柱狀錠之外周面進行圓筒研磨。再者,專利文獻5之圖10及段落0090記載中,揭示有以上述X射線繞射結晶方位測量裝置測量上述經圓筒研磨加工之錠之半徑方向結晶方位k,以錠之半徑方向結晶方位k為基準,利用上述圓筒研磨裝置加工形成定向平面。 Further, in Japanese Laid-Open Patent Publication No. 2009-186181 (Patent Document 4), an X-ray diffraction crystal orientation measuring device for measuring the crystal orientation of a cylindrical ingot is shown in Fig. 2, and X-ray diffraction is shown in Fig. 6. In the cylindrical polishing apparatus for cylindrical ingots of the crystal orientation measuring device, paragraphs 0070 to 0077 and paragraphs 0085 to 0089 describe the method of measuring the crystal orientation h of the cylindrical ingot and then moving the ingot to the first transfer robot to FIG cutting the lead angle of the machine shown in FIG. 3, on the premises, the crystal orientation perpendicular to the axial direction of the first cut surface polishing h Wa 1, made of a first new cutting surface 3 Wa, and polishing the second direction opposite to the cut surface Wa 2, made new second cutting surface Wa 4, and then, a first transfer robot having a vertical cutting plane W 3, W 4 of the ingot is transferred to a cylindrical jig apparatus of the polishing apparatus, a cylindrical shape using a cylindrical grindstone The outer peripheral surface of the ingot is subjected to cylindrical grinding. Further, in the description of FIG. 10 and paragraph 0090 of Patent Document 5, it is disclosed that the radial direction crystal orientation k of the ingot subjected to the cylindrical grinding process is measured by the X-ray diffraction crystal orientation measuring device, and the crystal orientation is in the radial direction of the ingot. Taking k as a reference, the orientation plane is formed by the above-described cylindrical grinding device.

日本特開2009-233819號公報(專利文獻5)中揭示有一種 單晶錠之圓筒研磨裝置,其特徵為具備:保持單晶錠使其圍繞軸旋轉之夾具機構、可於上述單晶錠之旋轉軸方向移動之圓筒研磨輪、及對上述單晶錠進行定向平面及/或切槽加工之磨石;且該單晶錠之圓筒研磨裝置至少具備:相機,其以結晶線為基準,獲取標註有標記之上述單晶錠之側面圖像;圖像處理機構,其包含處理上述獲取之圖像之控制器,辨識上述標記之位置進行記憶;及X射線繞射裝置,其用於對上述單晶錠之結晶方位進行X射線繞射測量;且藉由上述圖像處理機構記憶上述所標註之標記之位置,藉由上述夾具使上述錠圍繞軸旋轉,同時使上述圓筒研磨輪於上述錠之旋轉軸方向移動,從而對上述錠之側面進行圓筒研磨,之後,藉由上述X射線繞射裝置,對上述錠之結晶方位進行X射線繞射測量,並以上述標記之位置作為基準,根據上述所測量出之繞射峰值確定特定之結晶方位之位置,且以上述經確定之位置為基準,藉由上述磨石於上述任意之位置進行定向平面及/或切槽加工。 Japanese Laid-Open Patent Publication No. 2009-233819 (Patent Document 5) discloses a A cylindrical polishing apparatus for a single crystal ingot, comprising: a clamp mechanism for holding a single crystal ingot to rotate around a shaft; a cylindrical grinding wheel movable in a direction of a rotation axis of the single crystal ingot; and the single crystal ingot a grinding stone for orienting a plane and/or a grooving process; and the cylindrical polishing apparatus for the single crystal ingot includes at least a camera that acquires a side image of the single crystal ingot marked with a mark based on a crystal line; An image processing mechanism comprising: a controller for processing the acquired image, identifying a position of the mark for memory; and an X-ray diffraction device for performing X-ray diffraction measurement on a crystal orientation of the single crystal ingot; The image processing means stores the position of the marked mark, and the ingot is rotated around the shaft by the jig, and the cylindrical grinding wheel is moved in the rotation axis direction of the ingot to perform the side surface of the ingot After the cylinder is polished, the X-ray diffraction measurement of the crystal orientation of the ingot is performed by the X-ray diffraction device, and the position of the mark is used as a reference, and the measurement is performed according to the above Determining a position of the diffraction peak of the crystal orientation of a specific, and the position of the above-described determined as a reference plane oriented and / or grooving in any of the foregoing positions by the above grindstone.

再者,日本特開2005-219506號公報(專利文獻6)中提出一種單晶錠之定位加工方法,其特徵為其係將單晶錠以主軸為中心旋轉自如地支持,且於該單晶錠之外周面軌道上預先設定有:用於在該單晶錠之外周面形成定向平面或切槽等晶面指標的研磨基準位置;用於藉由X射線繞射測量而測量該單晶錠之晶格面的測量點;及用於檢測該單晶錠上所形成之晶面指標的指標確認點;且該單晶錠之定位加工方法包含以下步驟: 指標確認位置檢測步驟,其係檢測以上述研磨基準位置與上述指標確認點之間之上述主軸作為中心之相對角度;測量位置檢測步驟,其係檢測以上述指標確認點與上述測量點之間之上述主軸為中心之相對角度;晶格面檢測步驟,其係對上述測量點照射X射線,且檢測自該測量點反射回來之X射線之強度,藉此檢測上述單晶錠之晶格面;定位步驟,其係於該晶格面檢測步驟後,使上述單晶錠僅旋轉以基於上述指標確認位置檢測步驟中檢測出之相對角度、及上述測量位置檢測步驟中檢測出之相對角度而計算出的以上述研磨基準位置與上述測量點之間之上述主軸為中心的相對角度,藉此將該單晶錠之晶格面定位於上述研磨基準位置;及研磨步驟,以上述研磨基準位置為中心,將上述單晶錠之外周面進行研磨,藉此於上述錠之外周面形成晶面指標;且上述測量位置檢測步驟係將單晶錠之定位用夾具以主軸中心旋轉自如地支持,並基於以上述指標確認點檢測該定位用夾具之晶面指標時之旋轉角度位置、與以上述測量點檢測該定位用夾具上之結晶板之晶格面時之旋轉角度位置,檢測以上述指標確認點與上述測量點之間之上述主軸為中心之相對角度。 Further, Japanese Laid-Open Patent Publication No. 2005-219506 (Patent Document 6) proposes a positioning processing method for a single crystal ingot, which is characterized in that a single crystal ingot is rotatably supported around a main axis, and the single crystal is supported. The outer peripheral track of the ingot is preset with a grinding reference position for forming a crystal plane index such as an orientation flat or a groove on the outer peripheral surface of the single crystal ingot; for measuring the single crystal ingot by X-ray diffraction measurement a measuring point of the lattice surface; and an index confirmation point for detecting a crystal surface index formed on the single crystal ingot; and the positioning processing method of the single crystal ingot comprises the following steps: The index confirmation position detecting step detects a relative angle between the polishing reference position and the index confirmation point as a center; and a measurement position detecting step of detecting the difference between the indicator confirmation point and the measurement point The relative angle of the spindle is centered; the lattice surface detecting step is to irradiate the X-ray to the measuring point, and detect the intensity of the X-ray reflected from the measuring point, thereby detecting the lattice plane of the single crystal ingot; a positioning step of, after the lattice surface detecting step, rotating the single crystal ingot to confirm the relative angle detected in the position detecting step based on the index and the relative angle detected in the measuring position detecting step And a relative angle centered on the main axis between the polishing reference position and the measurement point, thereby positioning the lattice plane of the single crystal ingot at the polishing reference position; and the polishing step, wherein the polishing reference position is Centering the outer peripheral surface of the single crystal ingot to form a crystal surface index on the outer peripheral surface of the ingot; and the above measurement In the position detecting step, the positioning jig for the single crystal ingot is rotatably supported by the center of the spindle, and the position of the rotation angle when the crystal face index of the positioning jig is detected by the above-mentioned index confirmation point is detected, and the positioning is detected by the measurement point. The relative angle between the above-mentioned index between the above-mentioned index confirmation point and the above-mentioned measurement point is detected by the rotation angle position of the crystal lattice surface of the crystal plate on the jig.

日本特開2002-164311號公報(專利文獻7)中揭示有一種錠之定向平面加工方法,其特徵為其係以磨石研磨已被研 磨加工成圓柱狀之半導體結晶之錠而進行定向平面加工之方法,且具有以下步驟:將上述錠固定於主軸部;使用X射線方位測量機構,藉由X射線進行與上述錠之定向平面加工位置成相反側之110面之峰值探索;測量上述錠之直徑;將可檢測以上述主軸部為基準之位置座標之測頭,抵接於固定在主軸部之上述錠;基於檢測出之上述位置座標,測量上述錠之中心軸與上述主軸部之中心軸之位置偏移量;及基於所測量出之上述直徑及上述位置偏移量,以上述主軸部為基準,調整上述磨石之研磨位置;測量上述直徑之步驟係以上述主軸部之中心軸為中心,使上述錠90度旋轉,於上述定向平面加工位置與自上述峰值探索位置旋轉90度後之位置處,基於在以一對上述測頭將上述錠夾住之狀態下檢測出之位置座標而進行,且,使上述測頭抵接於錠之步驟與測量上述位置偏移量之步驟係在以上述主軸部之中心軸為中心而使上述錠旋轉270度後之位置處,使測頭之一抵接面抵接於與上述定向平面加工位置相反側之錠之側面,檢測上述測頭之位置之座標,並基於該位置座標,測量上述錠之中心軸與上述主軸部之中心軸之位置偏移量。 Japanese Laid-Open Patent Publication No. 2002-164311 (Patent Document 7) discloses an orientation flat processing method for an ingot, which is characterized in that grinding with a grindstone has been studied. a method of performing orientation planar processing by grinding an ingot of a cylindrical semiconductor crystal, and having the steps of: fixing the ingot to a spindle portion; and performing an orientation plane processing with the ingot by X-ray using an X-ray azimuth measuring mechanism Locating the peak of the 110th surface on the opposite side; measuring the diameter of the ingot; and measuring the position of the indenter fixed to the main shaft portion with respect to the ingot fixed to the main shaft portion; based on the detected position a coordinate measuring a positional shift amount between a central axis of the ingot and a central axis of the main shaft portion; and adjusting a grinding position of the grindstone based on the spindle portion based on the measured diameter and the positional shift amount Measuring the diameter is performed by rotating the ingot 90 degrees around the central axis of the main shaft portion, at a position after the orientation plane processing position and the peak search position are rotated by 90 degrees, based on a pair of The probe performs the position coordinate detected in the state in which the above-mentioned ingot is clamped, and the step of abutting the probe to the ingot and measuring the above position The step of shifting is performed at a position where the ingot is rotated by 270 degrees around the central axis of the main shaft portion, and one of the abutting faces of the probe abuts against the ingot on the side opposite to the orientation flat processing position. The side surface detects a coordinate of the position of the probe, and based on the position coordinate, measures a positional deviation of a central axis of the ingot and a central axis of the main shaft portion.

另一方面,日本特開2005-255463號公報(專利文獻8)中,在圖1中揭示有於錠之圓筒研磨加工(101)之後,進行 錠之定向平面加工(102),接著,以線鋸對錠進行晶圓切片加工(103),其後,進行晶圓外周研磨加工(104)之步驟圖。 On the other hand, in Japanese Laid-Open Patent Publication No. 2005-255463 (Patent Document 8), it is disclosed in FIG. 1 that the cylindrical grinding process (101) of the ingot is performed. Orientation plane processing (102) of the ingot, followed by wafer slicing of the ingot by a wire saw (103), and thereafter, a step diagram of the wafer peripheral polishing process (104).

又,日本特開2011-136382號公報(專利文獻9)中揭示有圖3所示之錠之導角加工裝置500,其係以1個研磨車9g對角柱狀錠之4個角之R角部之圓筒研磨加工進行控制,並同步以一對粗磨磨石10g、10g對角柱狀錠之4側平面之導角加工進行控制後,以一對精密精磨磨石11g、11g,對其4面導角面進行同步控制研磨加工,從而完成導角。 Further, Japanese Laid-Open Patent Publication No. 2011-136382 (Patent Document 9) discloses an in-angle forming apparatus 500 of the ingot shown in Fig. 3, which is an R angle of four corners of a diagonal columnar ingot of one grinding car 9g. The cylindrical grinding process is controlled, and the pair of coarse grinding stones 10g and 10g are used to control the four-sided plane of the diagonal column ingots. Then, a pair of precision grinding stones 11g and 11g are used. The four-sided guide surface is synchronously controlled to perform the grinding process, thereby completing the lead angle.

又,日本特開2000-158123號公報(專利文獻10)中揭示有錠搬送用機器人及錠之搬送方法。 Japanese Patent Publication No. 2000-158123 (Patent Document 10) discloses an ingot transfer robot and an ingot transfer method.

[先前技術文獻] [Previous Technical Literature] [專利文獻] [Patent Literature]

[專利文獻1]日本特開2009-298676號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2009-298676

[專利文獻2]日本特開2008-207992號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2008-207992

[專利文獻3]日本特開平7-308849號公報 [Patent Document 3] Japanese Patent Laid-Open No. Hei 7-308849

[專利文獻4]日本特開2009-186181號公報 [Patent Document 4] Japanese Patent Laid-Open Publication No. 2009-186181

[專利文獻5]日本特開2009-233819號公報 [Patent Document 5] Japanese Patent Laid-Open Publication No. 2009-233819

[專利文獻6]日本特開2005-219506號公報 [Patent Document 6] Japanese Patent Laid-Open Publication No. 2005-219506

[專利文獻7]日本特開2002-164311號公報 [Patent Document 7] Japanese Patent Laid-Open Publication No. 2002-164311

[專利文獻8]日本特開2005-255463號公報之圖1 [Patent Document 8] Fig. 1 of Japanese Laid-Open Patent Publication No. 2005-255463

[專利文獻9]日本特開2011-136382號公報之圖3 [Patent Document 9] Fig. 3 of Japanese Laid-Open Patent Publication No. 2011-136382

[專利文獻10]日本特開2000-158123號公報 [Patent Document 10] Japanese Patent Laid-Open Publication No. 2000-158123

與上述專利文獻4記載之連結有圓筒研磨裝置與結晶方位加工裝置之定向平面研磨加工機比較,上述專利文獻5中記載之圓筒研磨裝置之裝置整體小型化,進而具有錠之加工時間亦較短之優點。 The apparatus of the cylindrical polishing apparatus described in Patent Document 5 is downsized as a whole, and the processing time of the ingot is also compared with the orientation flat polishing machine in which the cylindrical polishing apparatus and the crystal orientation processing apparatus are connected as described in the above-mentioned Patent Document 4. The advantage of shorter.

本申請案者等發現若對上述專利文獻5中記載之圓筒研磨裝置附加一使用專利文獻9中所揭示的錠之複合導角加工裝置所揭示之一對砂輪型研磨磨石便可縮短圓筒研磨時間之技術,則相較於上述專利文獻4記載之定向平面研磨加工機更能縮短圓筒研磨加工時間,及作為磨石,若將倒V字狀磨輪作為切槽加工用磨石使用,則亦可利用倒V字狀磨輪進行切槽加工,利用上述砂輪型研磨磨石進行定向平面加工,從而完成本發明。 The present inventors have found that one of the cylindrical polishing apparatuses described in Patent Document 5 can be shortened by adding one of the grinding wheel type grinding stones disclosed in the composite corner forming apparatus disclosed in Patent Document 9. In the technique of the barrel polishing time, the cylindrical polishing processing time can be shortened compared to the orientation flat polishing machine described in Patent Document 4, and the inverted V-shaped grinding wheel can be used as the grinding stone for grooving. Further, the present invention can be completed by performing grooving processing using an inverted V-shaped grinding wheel and performing orientation flat processing using the above-described grinding wheel type grinding stone.

本發明之技術方案1係提供一種圓柱狀工件之複合導角加工裝置(1),其特徵在於包含:台推進機構(200),其係使載置具備定心功能之包含主軸台(7a)與尾座(7b)之夾具裝置(7)的移動台(4)在於左右方向延伸之第1導軌(100)上滑行;且由載置上述夾具裝置(7)之移動台(4)與吊架於上述夾具裝置上之圓柱狀結晶性錠(工件)而形成加工台(Sw);以正面朝向上述第1導軌(100)且由左側朝向右側地將工件之搬出搬入機構(300)設置於上述第1導軌(100)之前側,由上述加工台(Sw)與工件之搬出搬入機構(300)形成工件之 裝載/卸載台(S1);於上述加工台(Sw)之右側,在相對於吊架在上述夾具裝置之支持軸(7a1、7b1)上的工件之C軸於直角方向上,以可前進後退且可升降之方式,設置夾著該C軸而軸承一對圓筒研磨用砂輪型粗磨磨石(10g、10g)的砂輪主軸(10o、10o),且由上述加工台(Sw)與上述砂輪主軸(10o、10o)形成粗磨加工台(Sgr);於上述粗磨加工台(Sgr)之右側且上述第1導軌(100)之前側,以相對於上述工件之C軸正交的方式設置工件尺寸測量機構(20),由該工件尺寸測量機構(20)與上述加工台(Sw)形成工件徑之測量台(Sm);於上述工件徑之測量台(Sm)之右側且上述第1導軌(100)之後側,在相對於吊架在上述夾具裝置之支持軸(7a1、7b1)上的工件之C軸為直角的方向上,以可前進後退之方式設置軸承圓筒研磨用砂輪型精磨磨石(11g)的砂輪主軸(11o),且由上述加工台(Sw)與上述砂輪主軸(11o)形成精磨加工台(Sgf);於上述工件徑之測量台(Sm)之右側且上述第1導軌(100)之前側,以可前進後退及可升降之方式,設置相對於吊架在上述夾具裝置之支持軸(7a1、7b1)上的工件之C軸位於直角方向上軸承倒V字狀磨輪(12g)的砂輪主軸(12o),且由上述加工台(Sw)與上述砂輪主軸(12o)形成切槽研磨加工台(Sgn);於上述切槽研磨加工台(Sgn)之右側且上述第1導軌(100) 之前側,形成結晶方位測量台(SXDR),其係利用X射線方位位置測量機器(XDR)測量吊架於上述夾具裝置之支持軸(7a1、7b1)上的工件之結晶方位,使上述夾具裝置之主軸台(7a)之支持軸(7a1)旋轉,而使工件旋轉並停止於欲進行切槽加工或定向平面加工之結晶方位位置。 According to a first aspect of the present invention, a composite corner forming apparatus (1) for a cylindrical workpiece is provided, comprising: a stage propulsion mechanism (200) for mounting a spindle head (7a) having a centering function; The moving table (4) of the clamp device (7) of the tailstock (7b) slides on the first guide rail (100) extending in the left-right direction; and the moving table (4) and the crane on which the clamp device (7) is placed a cylindrical crystal ingot (workpiece) is placed on the jig device to form a processing table (S w ); and the workpiece is carried out by the front side facing the first rail (100) and from the left side to the right side. On the front side of the first rail (100), a loading/unloading station (S 1 ) of the workpiece is formed by the processing table (S w ) and the workpiece loading/unloading mechanism (300); on the right side of the processing table (S w ) , in a direction perpendicular to the C axis of the workpiece on the support shafts (7a 1 , 7b 1 ) of the clamp device relative to the hanger, the bearing C is placed between the C axis and the C axis in a forward and backward manner cylindrical grinding wheel for polishing wheel spindle type roughing grindstone (10g, 10g) of (10o, 10o), and by the processing station (S w) above Wheel spindle (10o, 10o) is formed rough grinding station (S gr); to the right of the rough grinding station (S gr) and of the first guide rail (100) prior to side with respect to the orthogonal axis C of the workpiece, the manner of the workpiece dimension measuring means (20), formed workpiece of the workpiece dimension measuring means (20) and the machining station (S w) diameter of measurement stage (S m); to the workpiece path of the measuring table (S m) The right side of the first rail (100) and the rear side of the first guide rail (100) are in a direction perpendicular to the C axis of the workpiece on the support shafts (7a 1 , 7b 1 ) of the clamp device, and can be moved forward and backward. a grinding wheel spindle (11o) for a grinding wheel type grinding wheel (11g) for bearing cylinder grinding, and a finishing grinding table (S gf ) formed by the processing table (S w ) and the grinding wheel spindle (11o); The support shaft (7a 1 , 7b 1 ) with respect to the hanger on the clamp device is provided on the right side of the workpiece diameter measuring table (S m ) and on the front side of the first rail (100) so as to be movable forward and backward and liftable an inverted V-shaped grinding wheel bearing (12g) on the C-axis of the workpiece) located at right angles to the direction of the wheel spindle (12o), and by the upper machining table (S w) Wheel spindle (12o) is formed groove polishing cutting machining table (S gn); to the grooving grinding right table (S gn) of and said first guide rail (100) prior to the side, forming a crystalline orientation measuring station (S XDR), The X-ray azimuth position measuring machine (XDR) measures the crystal orientation of the workpiece on the support shafts (7a 1 , 7b 1 ) of the clamp device, so that the support shaft of the spindle table (7a) of the clamp device ( 7a 1 ) Rotate to rotate the workpiece and stop at the crystal orientation position where grooving or oriented plane machining is to be performed.

本發明之技術方案2係如技術方案1之圓柱狀工件之複合導角加工裝置(1),其中構成技術方案1之夾具機構(7)之尾座(7b)係在設置於內設按壓軸(7S)之工件支持軸(7b1)的殼體之前方之環狀軸環上設有使3個觸碰感測器(7t),其中,以相對於包含砂輪主軸(10o、10o)芯之平面平行的方式於左右設置2個(7tr、7tl),而於上部設置1個(7tu)。 According to a second aspect of the present invention, in a composite lead angle processing apparatus (1) of a cylindrical workpiece according to the first aspect, the tailstock (7b) of the clamp mechanism (7) constituting the first aspect is provided in a built-in pressing shaft. (7S) The workpiece support shaft (7b 1 ) has a three-touch sensor (7t) on the ring collar on the front side of the housing, which is opposite to the core including the grinding wheel spindle (10o, 10o). The plane parallel is set to two (7t r , 7t l ) on the left and right, and one (7t u ) on the upper side.

本發明之技術方案3係提供一種圓柱狀工件(w)之複合導角加工方法,其特徵在於使用如技術方案1之圓柱狀工件之複合導角加工裝置(1),經由以下之步驟進行圓筒研磨加工及切槽加工:1).使用工件之搬出搬入機構(300),使圓柱狀工件(w)吊架在位於裝載/卸載台(S1)上之夾具機構(7)之主軸台(7a)與尾座(7b)間;2).使搭載位於裝載/卸載台(S1)上之夾具機構(7)之工件台(4)在第1導軌(100)上於粗磨加工台(Sgr)所在之右方向移動,且使軸承一對圓筒研磨用砂輪型粗磨磨石(10g、10g)之砂輪主軸(10o、10o)一面相對於圓柱狀工件前進且旋轉而抵接於圓柱狀工件(w),一面滑動摩擦而進行粗導角加工; 3).使搭載吊架經粗導角加工之圓柱狀工件(w)之夾具機構(7)的工件台(4)在第1導軌(100)上於工件徑之測量台(Sm)所在之右方向移動,且以工件尺寸測量機構(20)測量圓柱狀工件(w)之徑(Rr);4).使搭載吊架已成為期望之徑之經粗導角加工之圓柱狀工件(w)之夾具機構(7)之工件台(4)在第1導軌(100)上於精磨加工台(Sgf)所在之右方向移動,且使軸承圓筒研磨用砂輪型精磨磨石(11g)之砂輪主軸(11o)一面相對於圓柱狀工件前進且旋轉而抵接於圓柱狀工件,一面滑動摩擦而進行精導角加工;5).使搭載吊架經精導角加工之圓柱狀工件(w)之夾具機構(7)之工件台(4)在第1導軌(100)上於工件徑之測量台(Sm)所在之左方向移動,且以工件尺寸測量機構(20)測量圓柱狀工件之徑(Rf);6).使搭載吊架已成為期望之徑之經精導角加工之圓柱狀工件(w)之夾具機構(7)之工件台(4),在第1導軌(100)上於結晶方位測量台(SXDR)所在之右方向移動,且以X射線方位位置測量機器(XDR)測量吊架於上述夾具裝置(7)之圓柱狀工件之結晶方位,使上述夾具裝置之主軸台(7a)之支持軸(7a1)旋轉,而使圓柱狀工件(w)於欲進行切槽加工之結晶方位位置旋轉並停止;7).使搭載於結晶方位位置吊架圓柱狀工件(w)之夾具機構(7)之工件台(4)在第1導軌(100)上於切槽研磨加工台(Sgn)所在之左方向移動,且使軸承倒V字狀磨輪(12g)之砂輪主 軸(12o)前進至吊架於上述夾具裝置(7)之圓柱狀工件(w)之結晶方位位置上方後下降,利用倒V字狀磨輪(12g)於圓柱狀工件(w)之結晶方位位置磨出切口而進行切槽加工;8).使搭載吊架經切槽加工之圓柱狀工件(w)之夾具機構(7)的工件台(4)在第1導軌(100)上於工件之裝載/卸載台(S1)所在之左方向移動,接著,使用工件之搬出搬入機構(300)將圓柱狀工件(w)自夾具機構(7)向複合導角加工裝置(1)外搬出。 According to a third aspect of the present invention, there is provided a method for processing a composite lead angle of a cylindrical workpiece (w), characterized in that a composite lead angle processing device (1) of a cylindrical workpiece according to claim 1 is used, and a circle is performed by the following steps Tube grinding and grooving: 1). Using the workpiece loading and unloading mechanism (300), the cylindrical workpiece (w) is suspended from the spindle table of the clamp mechanism (7) on the loading/unloading station (S 1 ) (7a) and the tailstock (7b); 2). The workpiece table (4) carrying the jig mechanism (7) on the loading/unloading table (S 1 ) is subjected to rough grinding on the first rail (100) The table (S gr ) is moved in the right direction, and the grinding wheel main shaft (10o, 10o) of the pair of cylindrical grinding wheel type coarse grinding stones (10g, 10g) is advanced and rotated against the cylindrical workpiece. Connected to the cylindrical workpiece (w), and the rough guide angle is processed by sliding friction; 3). The workpiece table (4) of the clamp mechanism (7) of the cylindrical workpiece (w) equipped with the hanger through the thick lead angle the workpiece on the first guide rail (100) of diameter measurement stage (S m) where the direction of movement of the right hand, and the workpiece dimension measuring means (20) measuring a cylindrical workpiece (w) of radius (R r) 4). The workpiece table (4) of the jig mechanism (7) of the cylindrical workpiece (w) on which the hanger has been formed into a desired diameter is formed on the first guide rail (100) on the refining processing table (S gf ) is moved in the right direction, and the grinding wheel spindle (11o) of the grinding wheel type grinding stone (11g) for bearing cylinder grinding advances against the cylindrical workpiece and rotates to abut against the cylindrical workpiece. Fine-angle machining by sliding friction; 5). The workpiece table (4) of the clamp mechanism (7) of the cylindrical workpiece (w) equipped with the hanger through the precision angle is placed on the first guide rail (100) on the workpiece The measuring table (S m ) of the diameter moves in the left direction, and the diameter (R f ) of the cylindrical workpiece is measured by the workpiece size measuring mechanism (20); 6). The mounted hanger has become the desired path of the fine guide The workpiece table (4) of the clamp mechanism (7) of the angular workpiece (w) is moved in the right direction of the crystal orientation measuring table (S XDR ) on the first rail (100), and is in the X-ray orientation. position measuring machine (XDR) measuring the hanger (7) of the cylindrical workpiece to the jig apparatus including a crystal orientation, the spindle table (7a) of said chuck means of the support shaft (7a 1) of rotation, and The cylindrical workpiece (w) is rotated and stopped at the crystal orientation position where the grooving process is to be performed; 7). The workpiece table (4) of the clamp mechanism (7) mounted on the cylindrical workpiece (w) at the crystal orientation position is The first guide rail (100) is moved in the left direction of the grooving processing table (S gn ), and the grinding wheel spindle (12o) of the bearing inverted V-shaped grinding wheel (12g) is advanced to the hanger device (7). The cylindrical workpiece (w) has a crystal orientation position above and then descends, and the incision is made by grinding the slit at the crystal orientation position of the cylindrical workpiece (w) by the inverted V-shaped grinding wheel (12g); 8). The workpiece table (4) of the clamp mechanism (7) of the cylindrical workpiece (w) of the slat is moved on the first guide rail (100) in the left direction of the loading/unloading table (S 1 ) of the workpiece, Next, the cylindrical workpiece (w) is carried out from the jig mechanism (7) to the outside of the composite corner forming device (1) by using the workpiece carry-in/out mechanism (300).

本發明之技術方案4係提供一種圓柱狀工件(w)之複合導角加工方法,其特徵在於使用如技術方案1之圓柱狀工件之複合導角加工裝置(1),經由以下之步驟進行圓筒研磨加工及定向平面加工:1).使用工件之搬出搬入機構(300),使圓柱狀工件(w)吊架在位於裝載/卸載台(S1)上之夾具機構(7)之主軸台(7a)與尾座(7b)間;2).使搭載位於裝載/卸載台(S1)上之夾具機構(7)的工件台(4)在第1導軌(100)上於粗磨加工台(Sgr)所在之右方向移動,且使一對軸承圓筒研磨用砂輪型粗磨磨石(10g、10g)之砂輪主軸(10o、10o)一面相對於圓柱狀工件前進且旋轉而抵接於圓柱狀工件(w),一面滑動摩擦而進行粗導角加工;3).使搭載吊架經粗導角加工之圓柱狀工件(w)之夾具機構(7)的工件台(4)在第1導軌(100)上於工件徑之測量台(Sm)所在之右方向移動,且以工件尺寸測量機構(20)測量圓柱 狀工件(w)之徑(Rr);4).使搭載吊架已成為期望之徑之經粗導角加工之圓柱狀工件(w)之夾具機構(7)的工件台(4)在第1導軌(100)上於精磨加工台(Sgf)所在之右方向移動,且使軸承圓筒研磨用砂輪型精磨磨石(11g)之砂輪主軸(11o)一面相對於圓柱狀工件前進且旋轉而抵接於圓柱狀工件,一面滑動摩擦而進行精導角加工;5).使搭載吊架經精導角加工之圓柱狀工件(w)之夾具機構(7)的工件台(4)在第1導軌(100)上於工件徑之測量台(Sm)所在之左方向移動,且以工件尺寸測量機構(20)測量圓柱狀工件之徑(Rf);6).使搭載吊架已成為期望之徑之經精導角加工之圓柱狀工件(w)之夾具機構(7)之工件台(4)在第1導軌(100)上於結晶方位測量台(SXDR)所在之右方向移動,且以X射線方位位置測量機器(XDR)測量吊架於上述夾具裝置(7)的圓柱狀工件之結晶方位,使上述夾具裝置之主軸台(7a)之支持軸(7a1)旋轉,而使圓柱狀工件(w)於欲進行定向平面研磨加工之結晶方位位置旋轉並停止;7).使搭載於結晶方位位置吊架圓柱狀工件(w)之夾具機構(7)之工件台(4)在第1導軌(100)上於粗磨加工台(Sgr)所在之左方向移動,且使軸承一圓筒研磨用砂輪型粗磨磨石(10g)之砂輪主軸(10o)一面相對於圓柱狀工件向吊架於上述夾具裝置(7)之圓柱狀工件(w)之結晶方位位置前進且旋轉而抵接於圓柱狀工件(w),一面滑動摩擦而進行定向平 面研磨加工;8).使搭載吊架經定向平面研磨加工之圓柱狀工件(w)之夾具機構(7)的工件台(4)在第1導軌(100)上於工件之裝載/卸載台(S1)所在之左方向移動,接著,使用工件之搬出搬入機構(300)將圓柱狀工件(w)自夾具機構(7)向複合導角加工裝置(1)外搬出。 According to a fourth aspect of the present invention, there is provided a method for processing a composite lead angle of a cylindrical workpiece (w), characterized in that a composite lead angle processing device (1) of a cylindrical workpiece according to claim 1 is used, and a circle is performed through the following steps Tube polishing and orientation plane processing: 1). Using the workpiece loading and unloading mechanism (300), the cylindrical workpiece (w) is suspended from the spindle table of the clamp mechanism (7) on the loading/unloading station (S 1 ) (7a) and the tailstock (7b); 2). The workpiece table (4) carrying the jig mechanism (7) on the loading/unloading table (S 1 ) is subjected to rough grinding on the first rail (100) The table (S gr ) is moved in the right direction, and the grinding wheel main shaft (10o, 10o) of the grinding wheel type coarse grinding stone (10g, 10g) for a pair of bearing cylinders is advanced and rotated with respect to the cylindrical workpiece. Connected to the cylindrical workpiece (w), and the thick guide angle is processed by sliding friction; 3). The workpiece table (4) of the clamp mechanism (7) of the cylindrical workpiece (w) equipped with the hanger through the thick lead angle The first guide rail (100) is moved in the right direction of the measuring table (S m ) of the workpiece diameter, and the diameter of the cylindrical workpiece (w) is measured by the workpiece size measuring mechanism (20) (R) r ); 4). The workpiece table (4) of the clamp mechanism (7) of the cylindrical workpiece (w) on which the hanger has become the desired diameter is formed on the first guide rail (100). The grinding table (S gf ) is moved in the right direction, and the grinding wheel spindle (11o) of the grinding wheel type grinding stone (11g) for bearing cylinder grinding advances and rotates against the cylindrical workpiece to abut the cylindrical shape. The workpiece is subjected to fine-angle machining by sliding friction; 5). The workpiece table (4) of the clamp mechanism (7) of the cylindrical workpiece (w) on which the hanger is subjected to the fine guide angle is placed on the first guide rail (100) Moving on the left side of the measuring table (S m ) of the workpiece diameter, and measuring the diameter (R f ) of the cylindrical workpiece by the workpiece size measuring mechanism (20); 6). The mounting of the hanger has become a desired path. The workpiece table (4) of the clamp mechanism (7) of the cylindrical workpiece (w) processed by the fine angle is moved on the first rail (100) in the right direction of the crystal orientation measuring station (S XDR ), and is X ray azimuth position measuring machine (XDR) measuring the crystal orientation of the cylindrical workpiece to the jig cradle means (7), the spindle table above the clamp means (7a) of the support shaft (7a 1) of rotation, The cylindrical workpiece (w) is rotated and stopped at a crystal orientation position to be subjected to the orientation flat grinding process; 7). The workpiece table (4) of the clamp mechanism (7) mounted on the cylindrical cylindrical workpiece (w) at the crystal orientation position ) moving on the first guide rail (100) in the left direction of the rough grinding table (S gr ), and making the bearing a cylindrical grinding wheel type coarse grinding stone (10g) grinding wheel spindle (10o) side opposite to the cylinder The workpiece is advanced toward the crystal azimuth position of the cylindrical workpiece (w) of the clamp device (7) and rotated to abut against the cylindrical workpiece (w), and is subjected to directional sliding grinding while sliding friction; 8). The workpiece table (4) of the jig mechanism (7) of the cylindrical workpiece (w) on which the hanger is subjected to the orientation flat grinding is placed on the first rail (100) on the left side of the loading/unloading table (S 1 ) of the workpiece In the direction of movement, the cylindrical workpiece (w) is carried out from the jig mechanism (7) to the outside of the composite cornering device (1) by using the workpiece loading/unloading mechanism (300).

由於本發明之複合導角加工裝置1可同時使用一對砂輪型粗磨磨石10g、10g,以0.8~2 mm之研磨裕度對圓柱狀工件(w)進行圓筒粗磨加工,故與專利文獻5記載之複合導角加工裝置之圓筒研磨裝置比較,可將圓筒研磨加工時間縮短為1/2。由於利用精磨磨石11g時之研磨裕度較少,為2~20μm,故1個砂輪型精磨磨石11g便足夠。藉由採用1台砂輪型精磨磨石11g,使工件尺寸測量機構20及軸承倒V字狀磨輪12g之砂輪主軸12o之配置變得較容易,從而可將複合導角加工裝置1之佔據面積小型化。 Since the composite angle-angle processing device 1 of the present invention can simultaneously use a pair of grinding wheel type coarse grinding stones 10g, 10g, and cylindrically grinding the cylindrical workpiece (w) with a grinding allowance of 0.8 to 2 mm, In the cylindrical polishing apparatus of the composite corner forming apparatus described in Patent Document 5, the cylindrical polishing processing time can be shortened to 1/2. Since the grinding allowance of 11 g of fine grinding stone is small, it is 2 to 20 μm, so 11 g of a grinding wheel type grinding stone is sufficient. By using one grinding wheel type grinding stone 11g, it is easy to arrange the workpiece size measuring mechanism 20 and the grinding wheel spindle 12o of the bearing inverted V-shaped grinding wheel 12g, so that the occupied area of the composite corner forming apparatus 1 can be occupied. miniaturization.

又,本發明之複合導角加工裝置1亦可由1個砂輪型粗磨磨石10g或砂輪型精磨磨石11g進行定向平面研磨加工。 Further, the composite corner forming apparatus 1 of the present invention may be subjected to orientation flat grinding processing by 10 g of a grinding wheel type rough grinding stone or 11 g of a grinding wheel type grinding stone.

又,3個觸碰感測器7t中,藉由2個觸碰感測器7tr、7tl,可確認圓筒研磨用砂輪型精磨磨石10g、10g之位置座標、砂輪型精磨磨石11g之位置座標,而藉由剩餘之1個觸碰感測器7tu,可確認倒V字狀磨輪12g之位置座標,從而可計算該等磨石10g、10g、11g、12g之磨損量。 Further, among the three touch sensors 7t, by the two touch sensors 7t r and 7t l , it is confirmed that the grinding wheel for the cylindrical grinding wheel is 10 g, the position coordinate of 10 g, and the grinding wheel type grinding The position coordinates of the grindstone 11g, and by the remaining one touch sensor 7t u , the position coordinates of the inverted V-shaped grinding wheel 12g can be confirmed, so that the wear of the grindstones 10g, 10g, 11g, 12g can be calculated. the amount.

圖1所示之本發明之複合導角加工裝置(1)具有加工台(Sw)、工件之裝載/卸載台(S1)、粗磨加工台(Sgr)、工件徑之測量台(Sm)、精磨加工台(Sgf)、切槽研磨加工台(Sgn)及結晶方位測量台(SXDR)。上述粗磨加工台(Sgr)亦可作為工件之定向平面研磨加工台利用。 The composite corner forming device (1) of the present invention shown in Fig. 1 has a processing table (S w ), a loading/unloading table (S 1 ) for a workpiece, a rough grinding table (S gr ), and a measuring table for a workpiece diameter ( S m ), fine grinding table (S gf ), grooving processing table (S gn ) and crystal orientation measuring table (S XDR ). The above rough grinding table (S gr ) can also be used as an oriented plane grinding table for workpieces.

上述加工台(Sw)具備使載置具備定心功能之包含主軸台7a與尾座7b之夾具裝置7的移動台4在於左右方向延伸之第1導軌100上滑行的台推送機構200,該台推送機構200包含設置於上述移動台4之底面之滾珠絲槓固定具4f(參照圖2)、滾珠絲槓4b、及滾珠絲槓之驅動用致動器4m;且由載置上述夾具裝置7之上述移動台4、與吊架於上述夾具裝置7之圓柱狀結晶性錠(w)形成加工台(Sw)。加工台(Sw)由本體覆蓋裝置400、拉出門400a覆蓋。 The processing table (S w ) includes a table pushing mechanism 200 that slides the first rail 100 extending in the left-right direction by the moving table 4 on which the clamp device 7 including the spindle head 7 a and the tailstock 7 b having the centering function is placed, and the table The table pushing mechanism 200 includes a ball screw fixing device 4f (see FIG. 2) provided on the bottom surface of the moving table 4, a ball screw 4b, and a ball screw driving actuator 4m; and the clamp device is placed thereon. The mobile station 4 of 7 and the cylindrical crystal ingot (w) suspended from the jig device 7 form a processing table (S w ). The processing table (S w ) is covered by the body covering device 400 and the pull-out door 400a.

如圖5所示,上述尾座7b係在設置於內設有按壓軸7S之工件支持軸7b1的殼體之前方的環狀軸環7r上設置有3個觸碰感測器7t,其中,以相對於包含砂輪主軸10o、10o芯之平面平行的方式於左右設置有2個7tr、7tl,而於上部設置有1個7tu。藉由上述2個觸碰感測器7tr、7tl,可確認圓筒研磨用砂輪型粗磨磨石10g、10g之位置座標、砂輪型精磨磨石11g之位置座標,而藉由剩餘之1個7tu可確認倒V字狀磨輪12g之位置座標,該等位置座標之數位數值可由數值控制裝置之記錄部接收,而該等磨石10g、10g、11g、12g之磨損量可由運算部計算。又,可根據該等位置座標之數位數值,修正研磨開始時之磨石之位置座標。 5, the above-described system 7b provided in the tailstock are equipped with a touch sensor is provided with three push shaft 7S 7t of the annular collar of the workpiece support before 7r side shaft 7b. 1 of the housing, wherein Two 7t r and 7t l are provided on the left and right sides in a manner parallel to the plane including the 10o and 10o cores of the grinding wheel spindle, and one 7t u is provided on the upper portion. By the above two touch sensors 7t r and 7t l , it is possible to confirm the position coordinates of the grinding wheel type grindstone 10g, the position coordinate of 10g, and the grinding wheel type grindstone 11g by the remaining One 7t u can confirm the position coordinates of the inverted V-shaped grinding wheel 12g, and the digit values of the position coordinates can be received by the recording unit of the numerical control device, and the wear amounts of the grindstones 10g, 10g, 11g, 12g can be calculated Department calculation. Moreover, the position coordinates of the grindstone at the start of the grinding can be corrected based on the numerical values of the position coordinates.

上述工件之裝載/卸載台(S1)係由朝向上述第1導軌100之正面而設置於左側、即第1導軌100之前側的工件之搬出搬入機構300與上述加工台(Sw)形成。工件之搬出搬入機構300係以一對爪夾持保管於工件儲藏庫14、14、14之圓形托架之1個工件(w)之中央部,使兩爪上升,藉此將工件吊起,接著後退、向右方向移動、下降後位於裝載埠8前,進而後退,藉此將工件自裝載埠8向夾具裝置7之主軸台7a與尾座7b間搬送。使工件之一端抵接於主軸台7a之中心支承軸7a1後,利用氣缸使尾座7b向右方向移動,而使另一端抵接於中心支持軸7b1,在懸空之狀態下支持工件。接著,使上述一對爪分開,鬆開工件之把持,接著,使支持上述一對兩爪之固定台13f上升向左方向移動,進而向前方向後退,將兩爪返回至待機位置。 Loading the workpiece, the / unloading station (S 1) based made toward the first guide rail front face 100 of the set on the left side, unloading work of loading mechanism side 300 forming the machining table (S w) ie before the first guide rail 100. The workpiece loading/unloading mechanism 300 holds a pair of claws in a central portion of one workpiece (w) stored in the circular holders of the workpiece storages 14, 14, 14 to raise the two claws, thereby lifting the workpiece Then, it is moved backward, moved to the right, and lowered, and placed before the loading cassette 8, and then retracted, thereby transferring the workpiece from the loading cassette 8 to the spindle table 7a and the tailstock 7b of the jig device 7. So that it abuts the end of the workpiece headstock center 7a of the support shaft. 1 7a, 7b tailstock air cylinder moves rightward, and the other end abuts on the central support shaft 7b. 1, the workpiece support in a state of floating. Next, the pair of claws are separated to release the grip of the workpiece, and then the fixed table 13f supporting the pair of the two claws is moved upward in the left direction, and further retracted in the forward direction to return the two claws to the standby position.

粗磨加工台(Sgr)係於上述工件之裝載/卸載台(S1)之右側,在相對於吊架在上述夾具裝置7之支持軸7a1、7b1之工件之C軸為直角的方向,以可前進後退、且可升降之方式,設置夾著該C軸而軸承一對圓筒研磨用砂輪型粗磨磨石10g、10g的砂輪主軸10o、10o,且由上述加工台(Sw)與上述砂輪主軸10o、10o形成粗磨加工台(Sgr)。 The rough grinding processing table (S gr ) is on the right side of the loading/unloading table (S 1 ) of the workpiece, and is at a right angle to the C axis of the workpiece of the support shafts 7a 1 and 7b 1 of the clamp device 7 with respect to the hanger. In the direction, the grinding wheel main shaft 10o, 10o of the pair of cylindrical grinding grinding wheel type grindstone 10g, 10g is placed between the pair of cylindrical grinding wheels so as to be movable forward and backward, and the machining table (S) w ) Forming a rough grinding table (S gr ) with the above-mentioned grinding wheel spindles 10o, 10o.

如圖2所示,粗磨加工台(Sgr)之砂輪主軸10o係藉由第1伺服馬達10m1、10m1而旋轉,且可藉由第2伺服馬達10m2、10m2之驅動而進行升降。又,磨石台10t、10t上之上述砂輪主軸10o、10o係藉由第3伺服馬達10m3、10m3之驅動,而使滾珠絲槓10s、10s旋轉驅動,從而可相對於工 件w前進後退。 As shown in Fig. 2, the grinding wheel spindle 10o of the rough grinding table (S gr ) is rotated by the first servo motors 10m 1 and 10m 1 and can be driven by the second servo motors 10m 2 and 10m 2 . Lifting. Further, the grinding wheel spindles 10o and 10o on the stone table 10t and 10t are driven by the third servo motors 10m 3 and 10m 3 to rotate the ball screws 10s and 10s to advance and retreat with respect to the workpiece w. .

工件徑之測量台(Sm)係於上述研磨加工台(Sgr)之右側、即上述第1導軌100之前側,以相對於上述工件之C軸正交的方式設置工件尺寸測量機構20,由該工件尺寸測量機構20與上述加工台(Sw)形成工件徑之測量台(Sm)。作為工件尺寸測量機構20,係使用利用雷射光位移感測器之工件尺寸測量機構,與可利用具有CCD相機之攝像裝置且運算自工件之C軸至工件之外周之半徑距離(r)並可將該數值r顯示於顯示板者。 The workpiece diameter measuring table (S m ) is disposed on the right side of the polishing processing table (S gr ), that is, on the front side of the first rail 100, and the workpiece size measuring mechanism 20 is disposed to be orthogonal to the C axis of the workpiece. The workpiece size measuring mechanism 20 and the processing table (S w ) form a measuring table (S m ) of the workpiece diameter. As the workpiece size measuring mechanism 20, a workpiece size measuring mechanism using a laser light displacement sensor is used, and a radius distance (r) from a C axis of the workpiece to the outer circumference of the workpiece can be calculated using an image pickup device having a CCD camera and can be used. The value r is displayed on the display panel.

如圖1所示,精磨加工台(Sgf)係於上述工件徑之測量台(Sm)之右側、即上述第1導軌100之後側,在相對於吊架在上述夾具裝置之支持軸7a1、7b1上的工件之C軸為直角的方向,以可前進後退之方式設置軸承圓筒研磨用砂輪型精磨磨石11g的砂輪主軸11o,由上述加工台(Sw)與上述砂輪主軸11o形成精磨加工台(Sgf)。 As shown in Fig. 1, the refining processing table (S gf ) is on the right side of the measuring table (S m ) of the workpiece diameter, that is, the rear side of the first rail 100, and is supported on the support shaft of the clamp device with respect to the hanger. The C axis of the workpiece on 7a 1 and 7b 1 is a right angle direction, and the grinding wheel spindle 11g of the grinding wheel type grinding wheel 11g for bearing cylinder grinding is set so as to be able to advance and retreat, and the above processing table (S w ) and the above The grinding wheel spindle 11o forms a finishing table (S gf ).

關於砂輪型圓筒粗磨磨石10g、10g及砂輪型圓筒精磨磨石11g之砂輪型磨石直徑,在工件為2~6英吋之藍寶石基板用圓柱狀錠塊時,為100~240 mm。又,在工件為8~12英吋徑之單晶矽錠之情形時,砂輪型磨石直徑為工件徑之1.15~1.45倍。自防止工件之研磨燒傷之觀點來看,杯型磨片之寬度為3~10 mm,環狀磨石寬度為5~15 mm。 About grinding wheel type cylinder coarse grinding stone 10g, 10g and grinding wheel type cylindrical grinding stone 11g grinding wheel type grinding stone diameter, when the workpiece is 2~6 inches of sapphire substrate cylindrical ingot, it is 100~ 240 mm. Moreover, in the case where the workpiece is a single crystal germanium ingot of 8 to 12 inches, the diameter of the grinding wheel type is 1.15 to 1.45 times the diameter of the workpiece. From the viewpoint of preventing the grinding burn of the workpiece, the width of the cup-shaped grinding piece is 3 to 10 mm, and the width of the ring-shaped grinding stone is 5 to 15 mm.

砂輪型圓筒研磨磨石10g、11g之研磨粒較佳為金剛石研磨粒、CBN(Cubic Boron Nitride:立方氮化硼)研磨粒,黏合劑(bond)較佳為金屬黏合劑、陶瓷黏合劑(vitrified bond)、環氧樹脂黏合劑。例如,砂輪型圓筒研磨磨石較佳為日本特開平9-38866號公報、日本特開2000-94342號公報或日本特開2004-167617號公報等中所揭示之、於有底筒狀磨石底座之下部環狀輪上以使研磨液散逸之間隙間隔,呈環狀地配置有複數個之磨石刀的砂輪型磨石,且構造為使供給至底座之內側之研磨液自上述間隙散逸。該砂輪型圓筒研磨磨石之環狀磨石刀之直徑較佳為工件直徑之1.2~1.5倍。上述砂輪型粗磨磨石10g之環狀磨石刀較佳為研磨號為100~280號之金剛石樹脂黏合劑磨石、或金剛石陶瓷黏合劑磨石。又,砂輪型精磨磨石11g之環狀磨石刀較佳為研磨號為300~1,200號之金剛石樹脂黏合劑磨石、金剛石陶瓷黏合劑磨石、或金剛石金屬黏合劑磨石。 The abrasive grains of the grinding wheel type cylindrical grinding stone 10g and 11g are preferably diamond abrasive grains, CBN (Cubic Boron Nitride) abrasive grains, and the bonding agent is preferably a metal adhesive or a ceramic adhesive ( Vitrified Bond), epoxy resin adhesive. For example, the grinding wheel type cylindrical grinding stone is preferably a bottomed cylindrical grinding machine as disclosed in Japanese Laid-Open Patent Publication No. Hei 9-38866, JP-A-2000-94342, or JP-A-2004-167617. a grinding wheel type grindstone in which a plurality of grindstones are arranged in a ring shape at intervals along a gap between the stone base and the grinding wheel, and is configured such that the slurry supplied to the inner side of the base is dissipated from the gap . The diameter of the ring-shaped grinding stone of the grinding wheel type cylindrical grinding stone is preferably 1.2 to 1.5 times the diameter of the workpiece. The ring-shaped grindstone of the above-mentioned grinding wheel type coarse grinding stone 10g is preferably a diamond resin adhesive grindstone of grinding number 100-280 or a diamond ceramic adhesive grindstone. Further, the ring-shaped grindstone of the grinding wheel type fine grinding stone 11g is preferably a diamond resin adhesive grindstone of a grinding number of 300 to 1,200, a diamond ceramic adhesive grindstone, or a diamond metal adhesive grindstone.

作為研磨液,較佳為利用去離子水、膠體氧化矽水分散液、氧化鈰水分散液、SC-1液、SC-2液、或於該等水分散液中調配有有機磷化合物之水分散液。 As the polishing liquid, it is preferred to use deionized water, colloidal cerium oxide aqueous dispersion, cerium oxide aqueous dispersion, SC-1 liquid, SC-2 liquid, or water in which an organic phosphorus compound is formulated in the aqueous dispersion. Dispersions.

利用一對砂輪型模式10g、10g對工件進行之圓筒粗磨加工係如下所述之切入式圓筒研磨加工:一方面使搭載懸空地支持工件之夾具機構7的工件台4向左右方向以1~15 mm/分鐘之速度移動,且使主軸台之中心支持軸7a1以10~300 rpm之旋轉速度旋轉,一方面使以800~3,000 rpm之旋轉速度旋轉之一對砂輪型磨石10g、10g之砂輪主軸向夾具裝置7之C軸心側前進,而使砂輪型磨石10g、10g之刀尖位置自夾具裝置7之C軸心切入至(R/2-tg)之距離(研磨開始點位置),而開始研磨加工,一面以5~100 cc/分鐘量向研磨作 業點供給研磨液,一面藉由上述一對砂輪型磨石10g、10g以tg mm之裕度量除去移動之錠塊的外周面厚度。 The cylindrical rough grinding process for the workpiece by a pair of grinding wheel type patterns 10g and 10g is a plunge type cylindrical grinding process as follows: On the one hand, the workpiece stage 4 on which the jig mechanism 7 supporting the workpiece is suspended is placed in the left-right direction. The speed of 1~15 mm/min is moved, and the center support shaft 7a 1 of the spindle head is rotated at a rotation speed of 10 to 300 rpm, and on the other hand, one of the grinding wheel type grinding stones is rotated at a rotation speed of 800 to 3,000 rpm. The C-axis side of the main axial clamp device 7 of the 10 g grinding wheel advances, and the cutting edge position of the grinding wheel type grindstone 10g and 10g is cut from the C-axis center of the clamp device 7 to the distance of (R/2-tg) (grinding) At the start point position, the grinding process is started, and the polishing liquid is supplied to the polishing operation point at a rate of 5 to 100 cc/min, and the moving ingot is removed by the above-mentioned pair of grinding wheel type grindstones 10g and 10g in a tg mm ratio. The thickness of the outer peripheral surface of the block.

上述之切槽研磨加工台(Sgn)係於上述工件徑之測量台(Sm)之右側、即上述第1導軌100之前側,以可前進後退且可升降之方式,設置位於相對於吊架在上述夾具裝置之支持軸7a1、7b1之工件之C軸為直角的方向上、且軸承倒V字狀磨輪12g的砂輪主軸12o,由上述加工台(Sw)與上述砂輪主軸12o形成切槽研磨加工台(Sgn)。 The grooving processing table (S gn ) is disposed on the right side of the measuring path (S m ) of the workpiece diameter, that is, on the front side of the first rail 100, and is disposed to be movable relative to the front side of the first rail 100 so as to be movable forward and backward. a grinding wheel main shaft 12o which is placed in a direction perpendicular to the C axis of the workpiece supporting the shafts 7a 1 and 7b 1 of the clamp device and which is inverted by the V-shaped grinding wheel 12g, and the above-mentioned processing table (S w ) and the above-mentioned grinding wheel spindle 12o A grooving grinding station (S gn ) is formed.

如圖4所示,切槽研磨加工台(Sgn)之砂輪主軸12o係搭載於磨石台12t上,且可藉由伺服馬達12m1之驅動而旋轉,且,可藉由伺服馬達12m1之驅動進行升降。再者,藉由伺服馬達12m1之驅動,使磨石台12t相對於工件w前進後退,藉此可使軸承倒V字狀磨輪12g之砂輪主軸12o相對於工件w前進後退。圖4中,上述倒V字狀磨輪12g於磨石待機位置以實線表示,而於工件切槽研磨加工開始位置以假想線表示。 As shown in Fig. 4, the grinding wheel spindle 12o of the grooving processing table (S gn ) is mounted on the whetstone table 12t and can be rotated by the driving of the servo motor 12m 1 and can be driven by the servo motor 12m 1 The drive is lifted and lowered. Further, by driving the servo motor 12m 1 of the grindstone table 12t w forward and backward relative to the workpiece, whereby the bearing can inverted V-shaped grinding wheel spindle 12g of 12o forward and backward relative to the workpiece w. In Fig. 4, the inverted V-shaped grinding wheel 12g is indicated by a solid line at the grinding stone standby position, and is indicated by an imaginary line at the workpiece grooving processing start position.

結晶方位測量台(SXDR)係由圖1中以假想線表示之上述加工台(Sw)、與X射線方位位置測量機器(XDR)形成,該X射線方位位置測量機器(XDR)係在上述切槽研磨加工台(Sgn)之右側且上述第1導軌100之前側,對吊架於上述夾具裝置之支持軸7a1、7b1上的工件照射X射線,接收其反射光而測量工件之結晶方位,並記憶結晶方位者;該結晶方位測量台(SXDR)具有使上述夾具裝置之主軸台7a之支持軸7a1於經測量之工件之結晶方位位置旋轉,並使工件旋轉並停止 於欲進行切槽加工或定向平面加工之結晶方位位置的功能。 The crystal orientation measuring station (S XDR ) is formed by the processing table (S w ) indicated by an imaginary line in Fig. 1 and an X-ray azimuth position measuring machine (XDR), which is in the X-ray azimuth position measuring machine (XDR) The workpiece on the support shafts 7a 1 and 7b 1 of the clamp device is irradiated with X-rays on the right side of the grooving processing table (S gn ) and on the front side of the first guide rail 100, and the reflected light is received to measure the workpiece. The crystal orientation is stored and the crystal orientation is memorized; the crystal orientation measuring table (S XDR ) has the support shaft 7a 1 of the spindle table 7a of the clamp device rotated at the crystal orientation position of the measured workpiece, and the workpiece is rotated and stopped. The function of the crystal orientation position where grooving or oriented plane machining is to be performed.

若工件w為單晶矽錠之情形,將結晶方位為相對於<111>、<511>、<100>偏離(OFF)4°之方位定為定向平面研磨結晶方位。進行定向平面研磨加工或V切槽加工之工件之結晶方位可為該3個結晶方位中之任意一個(參照專利文獻5)。又,吊架於夾具機構7之工件之結晶方位之定位方法記載於專利文獻6、專利文獻3中。 In the case where the workpiece w is a single crystal germanium ingot, the orientation of the crystal orientation with respect to <111>, <511>, and <100> deviation (OFF) of 4° is defined as the orientation plane grinding crystal orientation. The crystal orientation of the workpiece subjected to the orientation flat grinding process or the V grooving process may be any one of the three crystal orientations (see Patent Document 5). Further, a method of positioning the crystal orientation of the workpiece by the clamp mechanism 7 is described in Patent Document 6 and Patent Document 3.

如圖3所示,構成上述結晶方位測量台(SXDR)之附有X射線繞射結晶方位測量器之雷射裝置(X-ray diffraction)XDR具備X射線照射器9a、X射線繞射器9b、CCD相機9d、工件台、具有時間電路之控制器。可進行工件之拍攝、工件之結晶方位測量、對工件之雷射標記、自工件之C軸至工件之外周的半徑之計算等。由X射線照射器9a對吊架於上述夾具裝置之支持軸7a1、7b1上的工件w照射X射線,以X射線繞射器9b接收其反射光而測量工件之結晶方位。圖1所示之9c係角度調製旋鈕。 As shown in FIG. 3, an X-ray diffraction XDR having an X-ray diffraction crystal orientation measuring device constituting the above-described crystal orientation measuring table (S XDR ) is provided with an X-ray irradiator 9a and an X-ray dimmer. 9b, CCD camera 9d, workpiece table, controller with time circuit. It can take the shooting of the workpiece, the measurement of the crystal orientation of the workpiece, the laser marking of the workpiece, the calculation of the radius from the C axis of the workpiece to the outer circumference of the workpiece. The workpiece w that is hoisted on the support shafts 7a 1 and 7b 1 of the above-described jig apparatus is irradiated with X-rays by the X-ray irradiator 9a, and the reflected light is received by the X-ray dimmer 9b to measure the crystal orientation of the workpiece. The 9c angle modulation knob shown in Figure 1.

使用圖1所示之複合導角加工裝置1,以下述之順序進行對圓柱狀工件(w)實施圓筒研磨加工、切槽研磨加工或定向平面研磨加工的步驟。 The step of performing a cylindrical grinding process, a grooving process, or an orientation flat grinding process on the cylindrical workpiece (w) is performed in the following order using the composite corner-angle processing apparatus 1 shown in FIG.

1).使用工件之搬出搬入機構300,將圓柱狀工件(w)吊架在位於裝載/卸載台(S1)之夾具機構7之主軸台7a之支持軸7a1與尾座7b之支持軸7b1間。 1) Using the workpiece carry-in/out mechanism 300, the cylindrical workpiece (w) is suspended from the support shaft 7a 1 and the tailstock 7b of the spindle table 7a of the chuck mechanism 7 of the loading/unloading station (S 1 ) 7b 1 room.

2).使搭載位於裝載/卸載台(S1)之夾具機構7之工件台 4,在第1導軌100上於粗磨加工台(Sgr)所在之右方向移動,且使軸承一對圓筒研磨用砂輪型粗磨磨石10g、10g之砂輪主軸10o、10o一方面相對於圓柱狀工件前進且旋轉而抵接於圓柱狀工件(w),一方面滑動摩擦而進行導角加工。較佳為,以使一對砂輪主軸10o、10o之軸芯高度如圖1及圖6a所示相距5~75 mm的方式進行研磨。 2). The workpiece stage 4 on which the jig mechanism 7 of the loading/unloading table (S 1 ) is mounted is moved on the first guide rail 100 in the right direction of the rough grinding processing table (S gr ), and the bearing is paired with a circle The grinding wheel type grindstone 10g and the 10g grinding wheel main shafts 10o and 10o are advanced and rotated with respect to the cylindrical workpiece to abut against the cylindrical workpiece (w), and on the one hand, the frictional processing is performed by sliding friction. Preferably, the core heights of the pair of grinding wheel spindles 10o and 10o are ground so as to be 5 to 75 mm as shown in Figs. 1 and 6a.

3).使搭載吊架經粗磨加工之圓柱狀工件(w)之夾具機構7之工件台4,在第1導軌100上於工件徑之測量台(Sm)所在之右方向移動,且以工件尺寸測量機構20測量圓柱狀工件(w)之徑(Rr)。 3). The workpiece stage 4 of the jig mechanism 7 of the cylindrical workpiece (w) on which the hanger is subjected to rough grinding is moved in the right direction of the measuring path (S m ) of the workpiece diameter on the first rail 100, and The diameter (Rr) of the cylindrical workpiece (w) is measured by the workpiece size measuring mechanism 20.

4).使搭載吊架已成為期望之徑之經粗導角加工之圓柱狀工件(w)之夾具機構7的工件台4在第1導軌100上於精磨加工台(Sgf)所在之右方向移動,且使軸承圓筒研磨用砂輪型精磨磨石11g之砂輪主軸11o一面相對於圓柱狀工件前進且旋轉而抵接於圓柱狀工件,一面滑動摩擦而進行精導角加工(參照圖6b)。 4). The workpiece table 4 of the jig mechanism 7 of the cylindrical workpiece (w) on which the hanger has become the desired diameter is formed on the first guide rail 100 at the finishing table (S gf ) Moving in the right direction, the grinding wheel spindle 11o of the grinding wheel type grinding wheel 11g of the bearing cylinder is advanced and rotated against the cylindrical workpiece to abut against the cylindrical workpiece, and the fine angle is processed by sliding friction (refer to Figure 6b).

5).使搭載吊架經精導角加工之圓柱狀工件(w)之夾具機構7的工件台4在第1導軌100上於工件徑之測量台(Sm)所在之左方向移動,且以工件尺寸測量機構20測量圓柱狀工件之徑(Rf)。 5). The workpiece stage 4 of the jig mechanism 7 of the cylindrical workpiece (w) on which the hanger is subjected to the fine guide angle is moved on the first guide rail 100 in the left direction of the measuring path (S m ) of the workpiece diameter, and The diameter (R f ) of the cylindrical workpiece is measured by the workpiece size measuring mechanism 20.

6).使搭載吊架已成為期望之徑之經精導角加工之圓柱狀工件(w)之夾具機構7的工件台4在第1導軌100上於結晶方位測量台(SXDR)所在之右方向移動,且以X射線方位位置測量機器(XDR)測量吊架在上述夾具裝置7上之圓柱狀工 件之結晶方位,使上述夾具裝置之主軸台7a之支持軸7a1旋轉,並使圓柱狀工件(w)旋轉並停止於欲進行切槽加工之結晶方位位置。 6). The workpiece table 4 of the jig mechanism 7 of the cylindrical workpiece (w) on which the hanger has become the desired diameter is formed on the first guide rail 100 at the crystal orientation measuring station (S XDR ) Moving in the right direction, and measuring the crystal orientation of the cylindrical workpiece on the clamp device 7 by the X-ray azimuth position measuring machine (XDR), rotating the support shaft 7a 1 of the spindle table 7a of the clamp device, and making the cylinder The workpiece (w) rotates and stops at the crystal orientation position where the grooving process is to be performed.

7).使搭載於結晶方位位置吊架圓柱狀工件(w)之夾具機構7的工件台4在第1導軌100上於切槽研磨加工台(Sgn)所在之左方向移動,且使軸承倒V字狀磨輪12g之砂輪主軸12o前進至吊架於上述夾具裝置7之圓柱狀工件(w)之結晶方位位置上方後下降,而以倒V字狀磨輪12g於圓柱狀工件(w)之結晶方位位置磨出切口,對圓柱狀工件進行切槽加工。 7). The workpiece stage 4 of the jig mechanism 7 mounted on the cylindrical workpiece (w) in the crystal orientation position is moved on the first rail 100 in the left direction of the grooving processing table (S gn ), and the bearing is made The grinding wheel spindle 12o of the inverted V-shaped grinding wheel 12g is advanced to the top of the cylindrical azimuth position of the cylindrical workpiece (w) of the clamp device 7, and then descends, and the inverted V-shaped grinding wheel 12g is applied to the cylindrical workpiece (w). The slit is ground at the position of the crystal orientation, and the cylindrical workpiece is grooved.

當並非進行上述切槽加工,而使進行定向平面加工(參照圖6c)時,採用下述7')定向平面研磨加工來代替上述7)步驟。 When the grooving process is not performed and the orientation flat processing is performed (refer to Fig. 6c), the following 7') orientation flat grinding process is employed instead of the above 7) step.

7').使搭載於結晶方位位置吊架圓柱狀工件(w)之夾具機構7的工件台4在第1導軌100上於粗磨加工台(Sgr)所在之左方向移動,且使軸承一圓筒研磨用砂輪型粗磨磨石(10g)之砂輪主軸(10o)一面相對於圓柱狀工件向吊架於上述夾具裝置7之圓柱狀工件(w)之結晶方位位置前進且旋轉而抵接於圓柱狀工件(w),一面滑動摩擦而進行定向平面研磨加工。 7'). The workpiece stage 4 of the jig mechanism 7 mounted on the cylindrical workpiece (w) in the crystal orientation position is moved on the first guide rail 100 in the left direction of the rough grinding table (S gr ), and the bearing is made A grinding wheel spindle (10o) of a grinding wheel type coarse grinding stone (10g) is advanced and rotated against a cylindrical workpiece to a cylindrical azimuth position of the cylindrical workpiece (w) of the clamp device 7 Oriented plane grinding is performed on the cylindrical workpiece (w) while sliding friction.

8).使搭載吊架經切槽加工或定向平面加工之圓柱狀工件(w)之夾具機構7的工件台4,在第1導軌100上向工件之裝載/卸載台(S1)所在之左方向移動,接著,使用工件之搬出搬入機構300將圓柱狀工件(w)自夾具機構7向複合導角加工裝置1外搬出。 8). The workpiece table 4 of the jig mechanism 7 of the cylindrical workpiece (w) on which the hanger is subjected to grooving or orientation flat processing is placed on the first rail 100 to the loading/unloading table (S 1 ) of the workpiece. Moving in the left direction, the cylindrical workpiece (w) is carried out from the jig mechanism 7 to the outside of the composite cornering processing apparatus 1 by using the workpiece loading/unloading mechanism 300.

進行工件之研磨加工時,由於磨石之耗損量對研磨加工時間(磨石壽命)會造成較大影響,故上述之研磨加工中,在研磨加工前或研磨加工後,會使磨石接觸於觸碰感測器7t,測量磨石之位置座標,計算磨石之耗損量。 When the workpiece is ground, the wear loss of the grindstone has a large influence on the grinding time (grinding life). Therefore, in the above grinding process, the grindstone is brought into contact before or after the grinding process. Touch the sensor 7t, measure the position coordinates of the grindstone, and calculate the wear loss of the grindstone.

[產業上之可利用性] [Industrial availability]

關於本發明之複合導角加工裝置1,針對結晶性化合物錠之圓筒研磨加工時間,將先前之圓筒研磨裝置及切槽研磨裝置之複合導角加工裝置進行比較,可將圓筒研磨加工時間縮短大約1/2。又,由於觸碰感測器7t附屬於尾座7b,故有助於判斷磨石之更換時間。 The composite corner-angle processing apparatus 1 of the present invention compares the cylindrical grinding processing time of the crystalline compound ingot with the composite corner-angle processing apparatus of the previous cylindrical polishing apparatus and the grooving apparatus, and can perform cylindrical grinding processing. The time is shortened by about 1/2. Further, since the touch sensor 7t is attached to the tailstock 7b, it is helpful to judge the replacement time of the grindstone.

1‧‧‧複合導角加工裝置 1‧‧‧Composite corner processing device

4‧‧‧工件台 4‧‧‧Workpiece table

4b‧‧‧滾珠絲槓 4b‧‧‧Ball screw

4m‧‧‧驅動用致動器 4m‧‧‧Drive actuator

6‧‧‧第2導軌 6‧‧‧2nd rail

7‧‧‧夾具機構 7‧‧‧Clamping mechanism

7a‧‧‧主軸台 7a‧‧‧ headstock

7b‧‧‧尾座 7b‧‧‧ tail seat

7a1‧‧‧支持軸 7a 1 ‧‧‧ Support shaft

7b1‧‧‧支持軸 7b 1 ‧‧‧Support shaft

7t‧‧‧觸碰感測器 7t‧‧‧Touch sensor

7tr‧‧‧觸碰感測器 7t r ‧‧‧Touch sensor

7tl‧‧‧觸碰感測器 7t l ‧‧‧Touch sensor

7tu‧‧‧觸碰感測器 7t u ‧‧‧Touch sensor

8‧‧‧裝載埠 8‧‧‧Loading

9a‧‧‧X射線照射器 9a‧‧‧X-ray illuminator

9c‧‧‧角度調製旋鈕 9c‧‧‧ Angle Modulation Knob

10g‧‧‧砂輪型粗磨磨石 10g‧‧‧ grinding wheel type coarse grinding stone

10o‧‧‧砂輪主軸 10o‧‧‧ grinding wheel spindle

10t‧‧‧磨石台 10t‧‧‧Minestone

10s‧‧‧滾珠絲槓 10s‧‧‧Ball screw

10m1‧‧‧第1伺服馬達 10m 1 ‧‧‧1st servo motor

10m2‧‧‧第2伺服馬達 10m 2 ‧‧‧2nd servo motor

10m3‧‧‧第3伺服馬達 10m 3 ‧‧‧3rd servo motor

11g‧‧‧砂輪型精磨磨石 11g‧‧‧Wheel type fine grinding stone

11o‧‧‧砂輪主軸 11o‧‧‧ grinding wheel spindle

12t‧‧‧磨石台 12t‧‧‧Minestone

12m1‧‧‧伺服馬達 12m 1 ‧‧‧Servo motor

12m2‧‧‧伺服馬達 12m 2 ‧‧‧Servo motor

12o‧‧‧砂輪主軸 12o‧‧‧ grinding wheel spindle

12g‧‧‧倒V字狀磨輪 12g‧‧‧ inverted V-shaped grinding wheel

13‧‧‧自動搭載機器 13‧‧‧Automatically equipped machine

13f‧‧‧兩爪之固定台 13f‧‧‧Two-pronged fixed table

14‧‧‧工件儲藏庫 14‧‧‧Workpiece storage

20‧‧‧工件尺寸測量機構 20‧‧‧Workpiece size measuring mechanism

100‧‧‧第1導軌 100‧‧‧1st rail

200‧‧‧台推送機構 200‧‧ ‧ push mechanism

300‧‧‧工件之搬出搬入機構 300‧‧‧Working and unloading of workpieces

400‧‧‧本體覆蓋裝置 400‧‧‧ Body Covering Device

400a‧‧‧拉出門 400a‧‧‧ Pull out the door

w‧‧‧圓柱狀工件 w‧‧‧Cylindrical workpiece

Sgf‧‧‧精磨加工台 S gf ‧‧‧ fine grinding table

Sgn‧‧‧切槽研磨加工台 S gn ‧‧‧ slotting grinding table

Sgr‧‧‧粗磨加工台 S gr ‧‧‧ rough grinding table

S1‧‧‧工件之裝載/卸載台 S 1 ‧‧‧Loading/unloading station for workpieces

Sm‧‧‧工件徑之測量台 S m ‧‧‧Working table for workpiece diameter

Sw‧‧‧加工台 S w ‧‧‧Processing table

SXDR‧‧‧結晶方位測量台 S XDR ‧‧‧crystal orientation measuring table

XDR‧‧‧X射線方位位置測量機器 XDR‧‧‧X-ray azimuth position measuring machine

圖1係複合導角加工裝置之俯視圖。 Figure 1 is a plan view of a composite corner forming apparatus.

圖2係粗磨加工台之側視圖。 Figure 2 is a side view of the roughing station.

圖3係工件徑之測量台(Sm)之側視圖。 Figure 3 is a side view of the measuring table (S m ) of the workpiece diameter.

圖4係切槽研磨加工台(Sgn)之側視圖。 Figure 4 is a side view of a grooving station (S gn ).

圖5係尾座之俯視圖。 Figure 5 is a top view of the tailstock.

圖6係對工件外周面進行導角加工之作業圖,且係自工件之端面方向觀察之圖;圖6a中顯示圓筒粗磨加工作業;圖6b中顯示圓筒精磨加工作業;圖6c中顯示定向平面掩研磨加工作業。 Fig. 6 is a working view of the outer peripheral surface of the workpiece, and is viewed from the end face of the workpiece; Fig. 6a shows the rough grinding operation of the cylinder; Fig. 6b shows the finishing operation of the cylinder; Fig. 6c The orientation plane is used to mask the grinding operation.

1‧‧‧複合導角加工裝置 1‧‧‧Composite corner processing device

4‧‧‧工件台 4‧‧‧Workpiece table

4b‧‧‧滾珠絲槓 4b‧‧‧Ball screw

4m‧‧‧驅動用致動器 4m‧‧‧Drive actuator

7‧‧‧夾具機構 7‧‧‧Clamping mechanism

7a‧‧‧主軸台 7a‧‧‧ headstock

7a1‧‧‧支持軸 7a 1 ‧‧‧ Support shaft

7b‧‧‧尾座 7b‧‧‧ tail seat

7b1‧‧‧支持軸 7b 1 ‧‧‧Support shaft

8‧‧‧裝載埠 8‧‧‧Loading

9c‧‧‧角度調製旋鈕 9c‧‧‧ Angle Modulation Knob

10g‧‧‧砂輪型粗磨磨石 10g‧‧‧ grinding wheel type coarse grinding stone

10o‧‧‧砂輪主軸 10o‧‧‧ grinding wheel spindle

11g‧‧‧砂輪型精磨磨石 11g‧‧‧Wheel type fine grinding stone

11o‧‧‧砂輪主軸 11o‧‧‧ grinding wheel spindle

12o‧‧‧砂輪主軸 12o‧‧‧ grinding wheel spindle

13f‧‧‧兩爪之固定台 13f‧‧‧Two-pronged fixed table

14‧‧‧工件儲藏庫 14‧‧‧Workpiece storage

20‧‧‧工件尺寸測量機構 20‧‧‧Workpiece size measuring mechanism

100‧‧‧第1導軌 100‧‧‧1st rail

200‧‧‧台推送機構 200‧‧ ‧ push mechanism

300‧‧‧工件之搬出搬入機構 300‧‧‧Working and unloading of workpieces

400‧‧‧本體覆蓋裝置 400‧‧‧ Body Covering Device

400a‧‧‧拉出門 400a‧‧‧ Pull out the door

w‧‧‧圓柱狀工件 w‧‧‧Cylindrical workpiece

Sgf‧‧‧精磨加工台 S gf ‧‧‧ fine grinding table

Sgn‧‧‧切槽研磨加工台 S gn ‧‧‧ slotting grinding table

Sgr‧‧‧粗磨加工台 S gr ‧‧‧ rough grinding table

S1‧‧‧工件之裝載/卸載台 S 1 ‧‧‧Loading/unloading station for workpieces

Sm‧‧‧工件徑之測量台 S m ‧‧‧Working table for workpiece diameter

Sw‧‧‧加工台 S w ‧‧‧Processing table

SXDR‧‧‧結晶方位測量台 S XDR ‧‧‧crystal orientation measuring table

XDR‧‧‧X射線方位位置測量機器 XDR‧‧‧X-ray azimuth position measuring machine

Claims (4)

一種圓柱狀工件之複合導角加工裝置(1),其特徵在於包含:台推進機構(200),其係使載置具備定心功能之包含主軸台(7a)與尾座(7b)之夾具裝置(7)的移動台(4)在於左右方向延伸之第1導軌(100)上滑行;且由載置上述夾具裝置(7)之移動台(4)與吊架於上述夾具裝置之圓柱狀結晶性錠(工件)而形成加工台(Sw);以正面朝向上述第1導軌(100)且由左側朝向右側地將工件之搬出搬入機構(300)設置於上述第1導軌(100)之前側,由上述加工台(Sw)與工件之搬出搬入機構(300)形成工件之裝載/卸載台(S1);於上述加工台(Sw)之右側,在相對於吊架在上述夾具裝置之支持軸(7a1、7b1)上的工件之C軸於直角方向上,以可前進後退且可升降之方式,設置夾著該C軸而軸承一對圓筒研磨用砂輪型粗磨磨石(10g、10g)的砂輪主軸(10o、10o),且由上述加工台(Sw)與上述砂輪主軸(10o、10o)形成粗磨加工台(Sgr);於上述粗磨加工台(Sgr)之右側且上述第1導軌(100)之前側,以相對於上述工件之C軸正交的方式設置工件尺寸測量機構(20),由該工件尺寸測量機構(20)與上述加工台(Sw)形成工件徑之測量台(Sm);於上述工件徑之測量台(Sm)之右側且上述第1導軌(100)之後側,在相對於吊架在上述夾具裝置之支持軸 (7a1、7b1)上之工件之C軸於直角方向上,以可前進後退之方式設置軸承圓筒研磨用砂輪型精磨磨石(11g)的砂輪主軸(11o),且由上述加工台(Sw)與上述砂輪主軸(11o)形成精磨加工台(Sgf);於上述工件徑之測量台(Sm)之右側且上述第1導軌(100)之前側,以可前進後退且可升降之方式,設置相對於吊架在上述夾具裝置之支持軸(7a1、7b1)上之工件之C軸位於直角方向上軸承倒V字狀磨輪(12g)的砂輪主軸(12o),且由上述加工台(Sw)與上述砂輪主軸(12o)形成切槽研磨加工台(Sgn);於上述切槽研磨加工台(Sgn)之右側且上述第1導軌(100)之前側,形成結晶方位測量台(SXDR),其係利用X射線方位位置測量機器(XDR)測量吊架於上述夾具裝置之支持軸(7a1、7b1)上的工件之結晶方位,使上述夾具裝置之主軸台(7a)之支持軸(7a1)旋轉,而使工件旋轉並停止於欲進行切槽加工或定向平面加工之結晶方位位置。 A composite corner forming device (1) for a cylindrical workpiece, comprising: a table propulsion mechanism (200) for mounting a jig including a spindle head (7a) and a tailstock (7b) having a centering function The moving table (4) of the device (7) slides on the first guide rail (100) extending in the left-right direction; and the movable table (4) on which the clamp device (7) is placed and the cylindrical shape of the hanger device Forming a processing table (S w ) with a crystalline ingot (workpiece); and placing the workpiece loading/unloading mechanism (300) before the first rail (100) with the front surface facing the first rail (100) and the left side toward the right side a loading/unloading station (S 1 ) for forming a workpiece from the processing table (S w ) and the workpiece loading/unloading mechanism (300); on the right side of the processing table (S w ), in the fixture relative to the hanger The C axis of the workpiece on the support shafts (7a 1 , 7b 1 ) of the device is in a right angle direction, and the pair of cylindrical grinding wheels are coarsely ground by sandwiching the C axis so as to be movable forward and backward and movable up and down. Milling wheel (10g, 10g) grinding wheel spindle (10o, 10o), and the above processing table (S w ) and the above grinding wheel spindle (10o, 10o) form a rough grinding a workpiece (S gr ); a workpiece size measuring mechanism (20) disposed on a right side of the rough grinding table (S gr ) and on a front side of the first rail (100) so as to be orthogonal to a C axis of the workpiece a workpiece measuring device (20) and the processing table (S w ) forming a measuring table (S m ) of the workpiece diameter; a right side of the measuring table (S m ) of the workpiece diameter and the first rail (100) On the rear side, in the direction perpendicular to the C axis of the workpiece on the support shafts (7a 1 , 7b 1 ) of the clamp device with respect to the hanger, the grinding wheel type grinding grinding wheel for the bearing cylinder grinding is provided in a forwardly retractable manner. a grinding wheel spindle (11o) of stone (11g), and a finishing grinding table (S gf ) formed by the processing table (S w ) and the grinding wheel spindle (11o); on the right side of the measuring table (S m ) of the workpiece diameter And on the front side of the first rail (100), the C axis of the workpiece on the support shaft (7a 1 , 7b 1 ) of the clamp device is disposed in a right angle direction so as to be movable forward and backward and movable up and down. an inverted V-shaped grinding wheel bearing (12g) of the wheel spindle (12o), and a slot is formed above the polishing wheel spindle plus (12o) by the processing station (S w) Station (S gn); processing the right table (S gn) of the above-described slots polishing and said first guide rail until side (100), forming a crystalline orientation measuring station (S XDR), which is based X-ray azimuthal position measuring machine ( XDR) measuring the crystal orientation of the workpiece on the support shaft (7a 1 , 7b 1 ) of the clamp device, rotating the support shaft (7a 1 ) of the spindle table (7a) of the clamp device, and rotating the workpiece Stop at the crystal orientation position where grooving or oriented plane machining is to be performed. 如請求項1之圓柱狀工件之複合導角加工裝置(1),其中構成請求項1之夾具機構(7)之尾座(7b)係在設置於內設按壓軸(7S)之工件支持軸(7b1)的殼體之前方之環狀軸環上設有3個觸碰感測器(7t),其中,以相對於包含砂輪主軸(10o、10o)芯之平面平行的方式於左右設置2個(7tr、7tl),而於上部設置1個(7tu)。 The composite corner forming device (1) of the cylindrical workpiece of claim 1, wherein the tailstock (7b) of the clamp mechanism (7) constituting the claim 1 is attached to the workpiece support shaft provided on the inner pressing shaft (7S) (3b 1 ) The front annular ring of the housing is provided with three touch sensors (7t), which are arranged on the left and right in a manner parallel to the plane containing the core of the grinding wheel (10o, 10o). 2 (7t r , 7t l ), and 1 (7t u ) in the upper part. 一種圓柱狀工件(w)之複合導角加工方法,其特徵在於使用如請求項1之圓柱狀工件之複合導角加工裝置(1),經 由以下之步驟進行圓筒研磨加工及切槽加工:1).使用工件之搬出搬入機構(300),使圓柱狀工件(w)吊架在位於裝載/卸載台(S1)上之夾具機構(7)之主軸台(7a)與尾座(7b)間;2).使搭載位於裝載/卸載台(S1)上之夾具機構(7)之工件台(4)在第1導軌(100)上於粗磨加工台(Sgr)所在之右方向移動,且使軸承一對圓筒研磨用砂輪型粗磨磨石(10g、10g)之砂輪主軸(10o、10o)一面相對於圓柱狀工件前進且旋轉而抵接於圓柱狀工件(w),一面滑動摩擦而進行粗導角加工;3).使搭載吊架經粗導角加工之圓柱狀工件(w)之夾具機構(7)的工件台(4)在第1導軌(100)上於工件徑之測量台(Sm)所在之右方向移動,且以工件尺寸測量機構(20)測量圓柱狀工件(w)之徑(Rr);4).使搭載吊架已成為期望之徑之經粗導角加工之圓柱狀工件(w)之夾具機構(7)之工件台(4)在第1導軌(100)上於精磨加工台(Sgf)所在之右方向移動,且使軸承圓筒研磨用砂輪型精磨磨石(11g)之砂輪主軸(11o)一面相對於圓柱狀工件前進且旋轉而抵接於圓柱狀工件,一面滑動摩擦而進行精導角加工;5).使搭載吊架經精導角加工之圓柱狀工件(w)之夾具機構(7)之工件台(4)在第1導軌(100)上於工件徑之測量台(Sm)所在之左方向移動,且以工件尺寸測量機構(20)測量圓柱狀工件之徑(Rf); 6).使搭載吊架已成為期望之徑之經精導角加工之圓柱狀工件(w)之夾具機構(7)之工件台(4)在第1導軌(100)上於結晶方位測量台(SXDR)所在之右方向移動,且以X射線方位位置測量機器(XDR)測量吊架於上述夾具裝置(7)之圓柱狀工件之結晶方位,使上述夾具裝置之主軸台(7a)之支持軸(7a1)旋轉,而使圓柱狀工件(w)旋轉並停止於欲進行切槽加工之結晶方位位置;7).使搭載於結晶方位位置吊架圓柱狀工件(w)之夾具機構(7)之工件台(4)在第1導軌(100)上於切槽研磨加工台(Sgn)所在之左方向移動,且使軸承倒V字狀磨輪(12g)之砂輪主軸(12o)前進至吊架於上述夾具裝置(7)之圓柱狀工件(w)之結晶方位位置上方後下降,利用倒V字狀磨輪(12g)於圓柱狀工件(w)之結晶方位位置磨出切口而進行切槽加工;8).使搭載吊架經切槽加工之圓柱狀工件(w)之夾具機構(7)的工件台(4)在第1導軌(100)上於工件之裝載/卸載台(S1)所在之左方向移動,接著,使用工件之搬出搬入機構(300)將圓柱狀工件(w)自夾具機構(7)向複合導角加工裝置(1)外搬出。 A method for processing a composite lead angle of a cylindrical workpiece (w), characterized in that the composite corner forming device (1) of the cylindrical workpiece of claim 1 is used for cylindrical grinding and grooving through the following steps: 1) Using the workpiece loading and unloading mechanism (300), the cylindrical workpiece (w) is suspended from the spindle table (7a) and the tailstock (7b) of the clamp mechanism (7) on the loading/unloading station (S 1 ) 2). The workpiece table (4) carrying the jig mechanism (7) on the loading/unloading table (S 1 ) is placed on the first guide rail (100) on the right side of the rough grinding table (S gr ) The direction of the movement, and the grinding wheel spindle (10o, 10o) of the pair of cylindrical grinding wheel type coarse grinding stone (10g, 10g) is advanced and rotated against the cylindrical workpiece to abut the cylindrical workpiece (w) The rough guide angle is processed by sliding friction; 3). The workpiece table (4) of the clamp mechanism (7) of the cylindrical workpiece (w) equipped with the hanger through the thick lead angle is on the first guide rail (100) Moving in the right direction of the measuring table (S m ) of the workpiece diameter, and measuring the diameter (R r ) of the cylindrical workpiece (w) by the workpiece size measuring mechanism (20); 4) making the mounting hanger has become desired The workpiece table (4) of the clamp mechanism (7) of the cylindrical workpiece (w) processed by the thick lead angle is moved on the first guide rail (100) in the right direction of the refining processing table (S gf ), and The grinding wheel main shaft (11o) of the grinding wheel type fine grinding stone (11g) for bearing cylinder grinding advances against the cylindrical workpiece and rotates to abut against the cylindrical workpiece, and performs fine-angle machining by sliding friction; 5) The workpiece table (4) of the jig mechanism (7) of the cylindrical workpiece (w) equipped with the hanger through the fine angle is placed on the first rail (100) on the left side of the measuring table (S m ) of the workpiece diameter The direction is moved, and the diameter of the cylindrical workpiece (R f ) is measured by the workpiece size measuring mechanism (20); 6). The fixture of the cylindrical workpiece (w) which has been subjected to the fine guide angle machining with the desired hanger diameter The workpiece table (4) of the mechanism (7) moves on the first guide rail (100) in the right direction of the crystal orientation measuring station (S XDR ), and the X-ray azimuth position measuring machine (XDR) measures the hanger on the above fixture crystal orientation of the cylindrical workpiece (7) of the headstock (7a) of said chuck means of the support shaft (7a 1) is rotated, the cylindrical workpiece (w) is rotated and stopped in The position of the crystal orientation of the grooving process is performed; 7). The workpiece stage (4) of the jig mechanism (7) mounted on the cylindrical workpiece (w) at the crystal orientation position is diced on the first guide rail (100). The processing table (S gn ) is moved in the left direction, and the grinding wheel spindle (12o) of the bearing inverted V-shaped grinding wheel (12g) is advanced to the crystal orientation of the cylindrical workpiece (w) of the hanger device (7). After the position is lowered, the inverted V-shaped grinding wheel (12g) is used to grind the slit in the crystal orientation position of the cylindrical workpiece (w) to perform the grooving process; 8). The cylindrical workpiece on which the hanger is machined by grooving ( w) The workpiece table (4) of the jig mechanism (7) moves on the first rail (100) in the left direction of the loading/unloading table (S 1 ) of the workpiece, and then the workpiece loading and unloading mechanism (300) is used. The cylindrical workpiece (w) is carried out from the jig mechanism (7) to the outside of the composite corner forming device (1). 一種圓柱狀工件(w)之複合導角加工方法,其特徵在於使用如請求項1之圓柱狀工件之複合導角加工裝置(1),經由以下之步驟進行圓筒研磨加工及定向平面研磨加工:1).使用工件之搬出搬入機構(300),使圓柱狀工件(w)吊架在位於裝載/卸載台(S1)上之夾具機構(7)之主軸台 (7a)與尾座(7b)間;2).使搭載位於裝載/卸載台(S1)上之夾具機構(7)的工件台(4)在第1導軌(100)上於粗磨加工台(Sgr)所在之右方向移動,且使軸承一對圓筒研磨用砂輪型粗磨磨石(10g、10g)之砂輪主軸(10o、10o)一面相對於圓柱狀工件前進且旋轉而抵接於圓柱狀工件(w),一面滑動摩擦而進行粗導角加工;3).使搭載吊架經粗導角加工之圓柱狀工件(w)之夾具機構(7)的工件台(4)在第1導軌(100)上於工件徑之測量台(Sm)所在之右方向移動,且以工件尺寸測量機構(20)測量圓柱狀工件(w)之徑(Rr);4).使搭載吊架已成為期望之徑之經粗導角加工之圓柱狀工件(w)之夾具機構(7)的工件台(4)在第1導軌(100)上於精磨加工台(Sgf)所在之右方向移動,且使軸承圓筒研磨用砂輪型精磨磨石(11g)之砂輪主軸(11o)一面相對於圓柱狀工件前進且旋轉而抵接於圓柱狀工件,一面滑動摩擦進行精導角加工;5).使搭載吊架經精導角加工之圓柱狀工件(w)之夾具機構(7)的工件台(4)在第1導軌(100)上於工件徑之測量台(Sm)所在之左方向移動,且以工件尺寸測量機構(20)測量圓柱狀工件之徑(Rf);6).使搭載吊架已成為期望之徑之經精導角加工之圓柱狀工件(w)之夾具機構(7)之工件台(4)在第1導軌(100)上於結晶方位測量台(SXDR)所在之右方向移動,且以X射 線方位位置測量機器(XDR)測量吊架於上述夾具裝置(7)的圓柱狀工件之結晶方位,使上述夾具裝置之主軸台(7a)之支持軸(7a1)旋轉,而使圓柱狀工件(w)旋轉並停止於欲進行定向平面研磨加工之結晶方位位置;7).使搭載於結晶方位位置吊架圓柱狀工件(w)之夾具機構(7)之工件台(4)在第1導軌(100)上於粗磨加工台(Sgr)所在之左方向移動,且使軸承一圓筒研磨用砂輪型粗磨磨石(10g)之砂輪主軸(10o)一面相對於圓柱狀工件向吊架於上述夾具裝置(7)之圓柱狀工件(w)之結晶方位位置前進且旋轉而抵接於圓柱狀工件(w),一面滑動摩擦而進行定向平面研磨加工;8).使搭載吊架經定向平面研磨加工之圓柱狀工件(w)之夾具機構(7)的工件台(4)在第1導軌(100)上於工件之裝載/卸載台(S1)所在之左方向移動,接著,使用工件之搬出搬入機構(300)將圓柱狀工件(w)自夾具機構(7)向複合導角加工裝置(1)外搬出。 A composite lead angle machining method for a cylindrical workpiece (w), characterized in that a composite corner forming device (1) of a cylindrical workpiece according to claim 1 is used, and cylindrical grinding processing and orientation flat grinding processing are performed through the following steps :1). Using the workpiece loading and unloading mechanism (300), the cylindrical workpiece (w) is suspended from the spindle table (7a) and the tailstock of the clamp mechanism (7) on the loading/unloading station (S 1 ) ( 7b); 2). The workpiece table (4) on which the jig mechanism (7) on the loading/unloading table (S 1 ) is mounted is placed on the first guide rail (100) on the rough grinding table (S gr ) Moving in the right direction, the grinding wheel main shaft (10o, 10o) of the pair of cylindrical grinding grinding wheel type grindstones (10g, 10g) is advanced and rotated against the cylindrical workpiece to abut against the cylindrical workpiece (w ), the thick guide angle is processed by sliding friction; 3). The workpiece stage (4) of the clamp mechanism (7) of the cylindrical workpiece (w) equipped with the hanger through the thick lead angle is on the first guide rail (100) Moving in the right direction of the measuring table (S m ) of the workpiece diameter, and measuring the diameter (R r ) of the cylindrical workpiece (w) by the workpiece size measuring mechanism (20); 4). The workpiece table (4) of the clamp mechanism (7) of the cylindrical workpiece (w) processed by the thick lead angle of the desired diameter is on the first guide rail (100) in the right direction of the refining processing table (S gf ) Moving, and grinding the grinding wheel main shaft (11o) of the grinding wheel type fine grinding stone (11g) for bearing cylinder grinding, and rotating against the cylindrical workpiece to abut against the cylindrical workpiece, and sliding friction to perform fine guiding angle processing; 5). The workpiece table (4) of the clamp mechanism (7) of the cylindrical workpiece (w) equipped with the hanger through the precision angle is placed on the first guide rail (100) on the measuring table (S m ) of the workpiece diameter The left direction moves, and the diameter of the cylindrical workpiece (R f ) is measured by the workpiece size measuring mechanism (20); 6). The cylindrical workpiece (w) that has been mounted with the hanger has become the desired diameter. The workpiece table (4) of the clamp mechanism (7) moves on the first guide rail (100) in the right direction of the crystal orientation measuring station (S XDR ), and the hanger is measured by the X-ray azimuth position measuring machine (XDR). The crystal orientation of the cylindrical workpiece of the clamp device (7) rotates the support shaft (7a 1 ) of the spindle table (7a) of the clamp device to rotate and stop the cylindrical workpiece (w) The position of the crystal orientation to be subjected to the orientation flat grinding process; 7). The workpiece table (4) of the jig mechanism (7) mounted on the cylindrical workpiece (w) in the crystal orientation position is on the first rail (100) Moving in the left direction of the rough grinding table (S gr ), and making the bearing a cylindrical grinding wheel-type coarse grinding stone (10g) grinding wheel spindle (10o) on the side of the cylindrical workpiece to the hanger device (7) The cylindrical azimuth position of the cylindrical workpiece (w) advances and rotates to abut against the cylindrical workpiece (w), and is subjected to directional flat grinding processing by sliding friction; 8). Orienting the surface of the mounting hanger The workpiece table (4) of the clamp mechanism (7) of the cylindrical workpiece (w) is moved on the first rail (100) in the left direction of the loading/unloading table (S 1 ) of the workpiece, and then the workpiece is taken out. The loading mechanism (300) carries out the cylindrical workpiece (w) from the jig mechanism (7) to the outside of the composite corner forming device (1).
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JP5421132B2 (en) 2010-01-07 2014-02-19 株式会社岡本工作機械製作所 Cylindrical grinding apparatus and cylindrical grinding method for silicon ingot
JP5517156B2 (en) 2010-03-18 2014-06-11 株式会社岡本工作機械製作所 Ingot block compound chamfering machine

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* Cited by examiner, † Cited by third party
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CN108705399A (en) * 2018-04-24 2018-10-26 东莞市锐博智能科技有限公司 A kind of stacked polaroid irregular edge grinder with mobile clamp for machining
CN108705399B (en) * 2018-04-24 2023-08-04 东莞市锐博人工智能科技有限公司 Laminated polaroid special-shaped edging machine with movable processing clamp
TWI701102B (en) * 2019-08-30 2020-08-11 環球晶圓股份有限公司 Fixture module

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