TW201306252A - Nitride semiconductor device and manufacturing method thereof - Google Patents

Nitride semiconductor device and manufacturing method thereof Download PDF

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TW201306252A
TW201306252A TW101125389A TW101125389A TW201306252A TW 201306252 A TW201306252 A TW 201306252A TW 101125389 A TW101125389 A TW 101125389A TW 101125389 A TW101125389 A TW 101125389A TW 201306252 A TW201306252 A TW 201306252A
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nitride semiconductor
insulating film
semiconductor layer
semiconductor device
main electrode
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TW101125389A
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Chinese (zh)
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TWI528549B (en
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Ryohei Baba
Nobuo Kaneko
Shuichi Kaneko
Hsin-Hong Shih
Chun-Seng Wu
I-Cheng Rou
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United Microelectronics Corp
Sanken Electric Co Ltd
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Abstract

The present invention provides a nitride semiconductor device and a manufacturing method thereof. The nitride semiconductor device in the present invention includes a nitride semiconductor layer, a first insulation layer disposed on the nitride semiconductor layer, a second insulation layer disposed on the first insulation layer, a first electrode and a second electrode which are disposed separately on the nitride semiconductor layer, a field plate which is disposed on the second insulation layer and between the first electrode and the second electrode and connected to the nitride semiconductor layer by an opening portion that penetrates through the first insulation layer and the second insulation layer. In the opening portion, a first tilt angle between a surface of the nitride semiconductor layer and a sidewall of the first insulation layer is smaller than a second tilt angle between the surface of the nitride semiconductor layer and an elongation surface from a sidewall of the second insulation layer.

Description

氮化物半導體裝置及其製造方法 Nitride semiconductor device and method of manufacturing same

本發明是關於一種具有與氮化物半導體層相接的場極板的氮化物半導體裝置及其製造方法。 The present invention relates to a nitride semiconductor device having a field plate in contact with a nitride semiconductor layer and a method of fabricating the same.

在具有AlGaN/GaN異質接面(hetero junction)的橫向型場效應電晶體(Field-Effect Transistor,FET)等中,在關閉動作時對源極與汲極之間施加有高電壓的情況下,在閘極的汲極側的端部(以下,稱為「汲極側端部」)產生強電場。由於依賴於該電場而從汲極向閘極流動電流,故而為了抑制關閉動作時的漏電量,理想狀態是希望能緩和閘極的汲極側端部的電場。 In a lateral-type field effect transistor (FET) having an AlGaN/GaN hetero junction, when a high voltage is applied between the source and the drain during the turn-off operation, A strong electric field is generated at the end of the gate on the drain side (hereinafter referred to as "the drain side end portion"). Since a current flows from the drain to the gate depending on the electric field, in order to suppress the amount of leakage at the time of the closing operation, it is desirable to alleviate the electric field at the end portion of the gate on the drain side.

例如,提出有在閘極與汲極之間,在層間絕緣膜上形成場極板的技術(例如,參照專利文獻1)。 For example, a technique of forming a field plate on an interlayer insulating film between a gate and a drain is proposed (for example, refer to Patent Document 1).

專利文獻1:(日本)特開2008-277604號公報 Patent Document 1: (Japanese) JP-A-2008-277604

在氮化物半導體層上形成電極的情況下,將形成於氮化物半導體層上的絕緣膜即保護膜蝕刻而形成開口部。在該開口部以電極與氮化物半導體層相接的方式在保護膜上形成電極。在形成保護膜的開口部時,為了避免氮化物半導體層受到的損壞,採用有「濕蝕刻」製程或「乾蝕刻+濕蝕刻」製程。 When an electrode is formed on the nitride semiconductor layer, a protective film which is an insulating film formed on the nitride semiconductor layer is etched to form an opening. An electrode is formed on the protective film in such a manner that the electrode is in contact with the nitride semiconductor layer. In order to avoid damage to the nitride semiconductor layer when forming the opening of the protective film, a "wet etching" process or a "dry etching + wet etching" process is employed.

此時,依濕蝕刻的製程準確性及層間絕緣膜與光阻膜的緊密貼合性而異,層間絕緣膜的開口部的形狀發生變化。該形狀變化對漏電特性產生影響。因此,為了得到氮化物半導體裝置的穩定特性,目前的希望是能以在高準確的情況下形成層間絕緣膜的開口部形狀。 At this time, the shape of the opening of the interlayer insulating film changes depending on the process accuracy of the wet etching and the adhesion of the interlayer insulating film to the photoresist film. This shape change has an effect on the leakage characteristics. Therefore, in order to obtain stable characteristics of the nitride semiconductor device, it has been desired to form the shape of the opening of the interlayer insulating film with high accuracy.

為了達到上述要求,本發明的目的在於提供一種氮化物半導體裝置及其製造方法,氮化物半導體層上的層間絕緣膜的開口部能夠準確良好並穩定地形成為將電場的集中緩和的形狀。 In order to achieve the above-described requirements, an object of the present invention is to provide a nitride semiconductor device and a method of manufacturing the same, in which an opening portion of an interlayer insulating film on a nitride semiconductor layer can be accurately and stably formed into a shape that moderates concentration of an electric field.

本發明第一方面提供一種氮化物半導體裝置,具有:氮化物半導體層;第一絕緣膜,其設置在氮化物半導體層上;第二絕緣膜,其設置在第一絕緣膜上;第一主電極及第二主電極,其在氮化物半導體層上相互分開設置;場極板,其設置在第一主電極與第二主電極之間的第二絕緣膜上,經由設於第一絕緣膜及第二絕緣膜的開口部與氮化物半導體層連接,在開口部,氮化物半導體層的表面與第一絕緣膜的側面構成的第一傾斜角比氮化物半導體層的表面與將第二絕緣膜的側面延長的延長線構成的第二傾斜角小。 A first aspect of the invention provides a nitride semiconductor device having: a nitride semiconductor layer; a first insulating film disposed on the nitride semiconductor layer; and a second insulating film disposed on the first insulating film; An electrode and a second main electrode which are disposed apart from each other on the nitride semiconductor layer; a field plate disposed on the second insulating film between the first main electrode and the second main electrode via the first insulating film And an opening of the second insulating film is connected to the nitride semiconductor layer. In the opening portion, a surface of the nitride semiconductor layer and a side surface of the first insulating film form a first tilt angle which is larger than a surface of the nitride semiconductor layer and a second insulating layer The second oblique angle formed by the extended line extending from the side of the film is small.

本發明的另一方面提供一種氮化物半導體裝置的製造方法,用於製造在主面上具有第一主電極及第二主電極的氮化物半導體裝置,其特徵在於,包括如下步驟:在氮化物半導體層上形成第一絕 緣膜;在第一絕緣膜上形成第二絕緣膜;將第一絕緣膜及第二絕緣膜的一部分分別有選擇地蝕刻除去,直到氮化物半導體層的一部分表面露出,以氮化物半導體層的表面與第一絕緣膜的側面構成的第一傾斜角比氮化物半導體層的表面與將第二絕緣膜的側面延長的延長線構成的第二傾斜角小的方式形成開口部;在第一主電極與第二主電極之間的第二絕緣膜上形成場極板,經由開口部將氮化物半導體層和場極板連接。 Another aspect of the present invention provides a method of fabricating a nitride semiconductor device for fabricating a nitride semiconductor device having a first main electrode and a second main electrode on a main surface, comprising the steps of: nitride Forming the first on the semiconductor layer a second insulating film is formed on the first insulating film; and a portion of the first insulating film and the second insulating film are selectively etched and removed until a portion of the surface of the nitride semiconductor layer is exposed to form a nitride semiconductor layer The first inclined angle formed by the surface and the side surface of the first insulating film is smaller than the second inclined angle formed by the surface of the nitride semiconductor layer and the extended line extending the side surface of the second insulating film; A field plate is formed on the second insulating film between the electrode and the second main electrode, and the nitride semiconductor layer and the field plate are connected via the opening.

根據本發明,能夠提供氮化物半導體層上的層間絕緣膜的開口部準確性良好地穩定形成為將電場的集中緩和的形狀的氮化物半導體裝置及其製造方法。 According to the present invention, it is possible to provide a nitride semiconductor device in which the opening portion of the interlayer insulating film on the nitride semiconductor layer is stably formed in a shape that moderately concentrates the concentration of the electric field, and a method of manufacturing the same.

為使熟習本發明所屬技術領域之一般技藝者能更進一步了解本發明,下文特列舉本發明之數個較佳實施例,並配合所附圖式,詳細說明本發明的構成內容及所欲達成之功效。在以下關於圖式的描述中,會對同一或類似部分標注同一或類似的標記。但圖式僅為示意的性質,其厚度和平面尺寸的關係、各部的長度的比率等與實際情況有所不同。因此,具體尺寸應參照以下說明進行判定。另外,顯然在圖式相互之間也包含相互的尺寸關係及比率不同的部分。以下所示的實施方式示例表示用於將本發明的技術思想具體化的裝置及方法,本發明的技術思想不將構成部件的形狀、構造、設置等限定為如下內容。本發明的實施方式可在申請專利範圍的保護範圍內 進行各種變更。 The present invention will be further understood by those skilled in the art to which the present invention pertains. The effect. In the following description of the drawings, the same or similar parts will be marked with the same or similar. However, the drawings are merely illustrative, and the relationship between the thickness and the plane size, the ratio of the lengths of the respective portions, and the like are different from the actual conditions. Therefore, the specific dimensions should be determined by referring to the following instructions. In addition, it is obvious that the drawings also include mutually different dimensional relationships and ratios. The embodiment shown below shows an apparatus and method for embodying the technical idea of the present invention, and the technical idea of the present invention does not limit the shape, structure, arrangement, and the like of the constituent members to the following. Embodiments of the invention may be within the scope of protection of the claimed patent Make various changes.

如第1圖所示,本實施方式的氮化物半導體裝置1具有氮化物半導體層30、設置在氮化物半導體層30上的第一絕緣膜41、設置在第一絕緣膜41上的第二絕緣膜42、在氮化物半導體層30上相互分開設置的第一主電極51及第二主電極52、設置在第一主電極51與第二主電極52之間的第二絕緣膜42上的場極板(field plate)60。 As shown in FIG. 1, the nitride semiconductor device 1 of the present embodiment has a nitride semiconductor layer 30, a first insulating film 41 provided on the nitride semiconductor layer 30, and a second insulating layer provided on the first insulating film 41. The film 42, the first main electrode 51 and the second main electrode 52 which are disposed apart from each other on the nitride semiconductor layer 30, and the field provided on the second insulating film 42 between the first main electrode 51 and the second main electrode 52 Field plate 60.

第1圖示例地表示氮化物半導體裝置1為高電子遷移率電晶體(High Electron Mobility Transistor,HEMT)的情況。即,在基板10上設置緩衝層20,在緩衝層20上設置有氮化物半導體層30。在第一主電極51與第二主電極52之間的氮化物半導體層30上設置有控制電極53。將場極板60與控制電極53連接而設置在控制電極53與第二主電極52之間。 FIG. 1 exemplarily shows a case where the nitride semiconductor device 1 is a High Electron Mobility Transistor (HEMT). That is, the buffer layer 20 is provided on the substrate 10, and the nitride semiconductor layer 30 is provided on the buffer layer 20. A control electrode 53 is provided on the nitride semiconductor layer 30 between the first main electrode 51 and the second main electrode 52. The field plate 60 is connected to the control electrode 53 and disposed between the control electrode 53 and the second main electrode 52.

場極板60經由開口部400而與氮化物半導體層30連接,其中開口部400設於層積有第一絕緣膜41和第二絕緣膜42的層間絕緣膜40中。於一個實施例中,端部與場極板60連接的控制電極53以埋入到開口部400中的方式設置在氮化物半導體層30上。另外,第一主電極51及第二主電極52也在形成於層間絕緣膜40的開口部與氮化物半導體層30相接。 The field plate 60 is connected to the nitride semiconductor layer 30 via the opening 400, and the opening 400 is provided in the interlayer insulating film 40 in which the first insulating film 41 and the second insulating film 42 are laminated. In one embodiment, the control electrode 53 whose end is connected to the field plate 60 is disposed on the nitride semiconductor layer 30 in such a manner as to be buried in the opening portion 400. Further, the first main electrode 51 and the second main electrode 52 are also in contact with the nitride semiconductor layer 30 at the opening formed in the interlayer insulating film 40.

如第1圖所示,開口部400較佳形成為錐形。於一個實施例中, 開口部400以氮化物半導體層30的表面300與第一絕緣膜41的側面410構成的第一傾斜角θ 1比氮化物半導體層30的表面300與將第二絕緣膜42的側面420延長的延長線L構成的第二傾斜角θ 2小的方式形成。因此,在氮化物半導體層30的垂直於表面300的剖面中,第一絕緣膜41的開口部及第二絕緣膜42的開口部形成為上底比下底寬的梯形形狀。 As shown in Fig. 1, the opening portion 400 is preferably formed in a tapered shape. In one embodiment, the opening portion 400 has a first inclination angle θ 1 of the surface 300 of the nitride semiconductor layer 30 and the side surface 410 of the first insulating film 41, a surface 300 of the nitride semiconductor layer 30, and a second insulating film. The second inclined angle θ 2 formed by the extended line L extended by the side surface 420 of 42 is formed to be small. Therefore, in the cross section perpendicular to the surface 300 of the nitride semiconductor layer 30, the opening portion of the first insulating film 41 and the opening portion of the second insulating film 42 are formed in a trapezoidal shape in which the upper bottom is wider than the lower bottom.

於一個實施例中,第一主電極51作為源極使用,第二主電極52作為汲極使用,控制電極53作為閘極使用,通過場極板60控制閘極的汲極側端部的過渡層(depletion layer)的曲率,將集中在閘極的汲極側端部的電場的集中緩和。因此,在氮化物半導體裝置1中,抑制在氮化物半導體裝置1的關閉動作時從汲極向閘極流動的漏電流(以下,稱為「閘極漏電流」)。 In one embodiment, the first main electrode 51 is used as a source, the second main electrode 52 is used as a drain, and the control electrode 53 is used as a gate, and the transition of the drain side end of the gate is controlled by the field plate 60. The curvature of the depletion layer concentrates on the concentration of the electric field concentrated at the end of the gate of the gate. Therefore, in the nitride semiconductor device 1, leakage current flowing from the drain to the gate during the shutdown operation of the nitride semiconductor device 1 (hereinafter referred to as "gate leakage current") is suppressed.

另外,如第1圖所示,藉由對與氮化物半導體層30相接的場極板60的底面連接的側面賦予傾斜,能夠緩和電場。以下,針對通過二維元件模擬(2-dimensional device simulation)驗證了使場極板60的底部傾斜而帶來的電場緩和的例子加以說明。 Further, as shown in FIG. 1, the electric field can be alleviated by imparting inclination to the side surface connected to the bottom surface of the field plate 60 that is in contact with the nitride semiconductor layer 30. Hereinafter, an example in which the electric field relaxation by tilting the bottom of the field plate 60 is verified by 2-dimensional device simulation will be described.

第2圖表示用於二維元件模擬的元件模型(device model)的構造。作為氮化物半導體層30M,使用有在非摻雜的GaN層31M上設置有Al組成為0.26、膜厚為25nm的AlGaN層32M的層積結構。在氮化物半導體層30M上設置有源極電極51M、汲極電極52M、 閘極電極53M。閘極電極53M長度為2μm,閘極電極53M與汲極電極52M之間的距離為12μm。氮化物半導體層30M上的層間絕緣膜40M為膜厚500nm的氧化矽(SiOx)膜。如第2圖所示,將與閘極電極53M連接的場極板60M設置在汲極側,在開口部400M,對層間絕緣膜40M的側面設置傾斜。另外,考慮實際的元件可製作範圍,設定傾斜角θ不同的兩種元件模型A、B。元件模型A的傾斜角θ比元件模型B的傾斜角θ大。 Fig. 2 shows the construction of a device model for two-dimensional element simulation. As the nitride semiconductor layer 30M, a laminated structure in which an AlGaN layer 32M having an Al composition of 0.26 and a film thickness of 25 nm is provided on the undoped GaN layer 31M is used. A source electrode 51M, a drain electrode 52M, and a gate electrode 53M are provided on the nitride semiconductor layer 30M. The gate electrode 53M has a length of 2 μm, and the distance between the gate electrode 53M and the gate electrode 52M is 12 μm. The interlayer insulating film 40M on the nitride semiconductor layer 30M is a yttrium oxide (SiO x ) film having a film thickness of 500 nm. As shown in Fig. 2, the field plate 60M connected to the gate electrode 53M is provided on the drain side, and the side surface of the interlayer insulating film 40M is inclined at the opening 400M. In addition, two types of component models A and B having different inclination angles θ are set in consideration of the actual component fabrication range. A tilt angle [theta] element model larger than the inclination angle element model B θ.

第3A圖、第3B圖表示關閉動作時的閘極漏電流特性。橫軸為汲極-源極間電壓Vds,縱軸為閘極漏電流Ig。閘極-源極間電壓Vgs為-6V。第3A圖為模擬結果,第3B圖為實際製作的元件的測定結果。特性A為元件模型A的特性,特性B為元件模型B的特性。如第3A圖所示,傾斜角θ小的元件模型B比元件模型A更加抑制閘極漏電流Ig。如第3B圖所示,在實際的元件中也具有同樣的傾向。 Fig. 3A and Fig. 3B show the gate leakage current characteristics at the time of the closing operation. The horizontal axis represents the drain-source voltage Vds, and the vertical axis represents the gate leakage current Ig. The gate-source voltage Vgs is -6V. Fig. 3A is a simulation result, and Fig. 3B is a measurement result of an actually fabricated element. The characteristic A is the characteristic of the component model A, and the characteristic B is the characteristic of the component model B. As shown in FIG. 3A, the element model B having a small inclination angle θ suppresses the gate leakage current Ig more than the element model A. As shown in Fig. 3B, the same tendency is also observed in actual components.

在第4A圖與第4B圖中表示汲極電壓200V下的閘極53M端部的電場分佈。第4A圖為元件模型A的電場分佈,第4B圖為元件模型B的電場分佈。另外,第4C圖表示距離AlGaN層32M的表面深5μm的通道方向的電場分佈。特性A為元件模型A的特性,特性B為元件模型B的特性。第4A圖至第4C圖的橫軸為氮化物半導體層30M上的層間絕緣膜40M距端部的距離d,第4C圖的縱軸為電場的大小。如第4A圖至第4C圖所示,元件模型B比元件模 型A更加將閘極53M端部的電場緩和。 The electric field distribution at the end of the gate 53M at the gate voltage of 200 V is shown in Figs. 4A and 4B. Fig. 4A is an electric field distribution of the element model A, and Fig. 4B is an electric field distribution of the element model B. Further, Fig. 4C shows an electric field distribution in the channel direction which is 5 μm deep from the surface of the AlGaN layer 32M. The characteristic A is the characteristic of the component model A, and the characteristic B is the characteristic of the component model B. The horizontal axis of FIGS. 4A to 4C is the distance d from the end portion of the interlayer insulating film 40M on the nitride semiconductor layer 30M, and the vertical axis of FIG. 4C is the magnitude of the electric field. As shown in Figures 4A to 4C, the component model B is larger than the component model. Type A further alleviates the electric field at the end of gate 53M.

如上所述,為了將電場的集中緩和來抑制閘極漏電流,有效的是在形成於層間絕緣膜40M的開口部400M的底面端部設置傾斜角θ,另外,確認了傾斜角θ越小,電場緩和的效果越大。但是,在將傾斜角θ減小的情況下,具有開口部400M的面積變得非常大的問題。 As described above, in order to suppress the gate leakage current in order to reduce the concentration of the electric field, it is effective to provide the inclination angle θ at the bottom end portion of the opening portion 400M formed in the interlayer insulating film 40M, and to confirm that the inclination angle θ is smaller. The effect of electric field relaxation is greater. However, when the inclination angle θ is decreased, there is a problem that the area of the opening portion 400M becomes extremely large.

特別是,層間絕緣膜的膜厚越厚,層間絕緣膜上表面的開口部的面積越大,具有氮化物半導體裝置的面積增大的問題。另一方面,基於以下理由,希望將層間絕緣膜的膜厚增厚。 In particular, the thicker the film thickness of the interlayer insulating film, the larger the area of the opening of the upper surface of the interlayer insulating film, and the problem that the area of the nitride semiconductor device increases. On the other hand, it is desirable to increase the film thickness of the interlayer insulating film for the following reasons.

為了獲得半導體製作步驟中的工藝極限(process margin),以比層間絕緣膜上表面中的開口部的面積更大的面積形成各電極,因此,形成各電極和氮化物半導體層隔著層間絕緣膜而相對的區域(以下,稱為「凸緣部」)。該凸緣部具有作為場極板的作用。此時,習知來說,與汲極電連接的場極板使電流崩塌現象惡化。因此,為了降低汲極中的凸緣部作為場極板的作用,需要增厚層間絕緣膜的膜厚。但是,在為了不使電流崩塌現象惡化而將層間絕緣膜的膜厚增厚的情況下,若為了緩和電場而將層間絕緣膜的側面的傾斜角減小,則氮化物半導體裝置的面積增大。 In order to obtain a process margin in the semiconductor fabrication step, each electrode is formed with an area larger than an area of the opening portion in the upper surface of the interlayer insulating film, and therefore, each electrode and the nitride semiconductor layer are formed with an interlayer insulating film interposed therebetween. The opposite area (hereinafter referred to as the "flange portion"). This flange portion functions as a field plate. At this time, it is conventionally known that the field plate electrically connected to the drain electrode deteriorates the current collapse phenomenon. Therefore, in order to reduce the role of the flange portion in the drain as the field plate, it is necessary to increase the thickness of the interlayer insulating film. However, when the thickness of the interlayer insulating film is increased without deteriorating the current collapse phenomenon, the area of the nitride semiconductor device is increased by reducing the inclination angle of the side surface of the interlayer insulating film in order to relax the electric field. .

對此,在第1圖所示的氮化物半導體裝置1中,將設置於氮化 物半導體層30上的層間絕緣膜40形成為第一絕緣膜41和第二絕緣膜42的雙層構造,並且以氮化物半導體層30的表面300與將第二絕緣膜42的側面420延長的延長線L構成的第二傾斜角θ 2比氮化物半導體層30的表面300與第一絕緣膜41的側面410構成的第一傾斜角θ 1大的方式形成有開口部400。 On the other hand, in the nitride semiconductor device 1 shown in FIG. 1, the interlayer insulating film 40 provided on the nitride semiconductor layer 30 is formed into a two-layer structure of the first insulating film 41 and the second insulating film 42, and The second inclination angle θ 2 formed by the surface 300 of the nitride semiconductor layer 30 and the extension line L extending the side surface 420 of the second insulating film 42 is larger than the surface 300 of the nitride semiconductor layer 30 and the side surface 410 of the first insulating film 41. The opening portion 400 is formed in such a manner that the first inclination angle θ 1 of the configuration is large.

因此,在氮化物半導體裝置1中,通過盡可能地減小第一傾斜角θ 1,提高緩和電場集中的效果,並且通過使第二傾斜角θ 2比第一傾斜角θ 1大,能夠抑制開口部400的面積增大。為了緩和電場集中,第一傾斜角θ 1例如為45°以下,更加理想的是10°~15°。為了抑制氮化物半導體裝置1的面積增大,第二傾斜角θ 2較大為好。例如,根據開口部400的希望面積、層間絕緣膜40的希望膜厚等來決定第二傾斜角θ 2。 Therefore, in the nitride semiconductor device 1, the effect of relaxing the electric field concentration is improved by reducing the first inclination angle θ1 as much as possible, and by making the second inclination angle θ 2 larger than the first inclination angle θ 1 , it is possible to suppress The area of the opening 400 is increased. In order to alleviate electric field concentration, the first inclination angle θ 1 is, for example, 45° or less, and more preferably 10° to 15°. In order to suppress an increase in the area of the nitride semiconductor device 1, the second inclination angle θ 2 is preferably large. For example, the second inclination angle θ 2 is determined according to the desired area of the opening 400, the desired film thickness of the interlayer insulating film 40, and the like.

如以上說明,在本發明實施方式的氮化物半導體裝置1中,經由對於電場的緩和有效的、側面具有緩和傾斜的開口部400而將場極板60與氮化物半導體層30相接。另外,通過具有緩和的第一傾斜角θ 1的第一絕緣膜41的側面和具有比第一傾斜角θ 1大的第二傾斜角θ 2的第二絕緣膜42的側面構成開口部400的側面傾斜。由此,根據氮化物半導體裝置1,不使開口部400的面積增大,緩和電場,以抑制閘極漏電流。 As described above, in the nitride semiconductor device 1 according to the embodiment of the present invention, the field plate 60 is brought into contact with the nitride semiconductor layer 30 via the opening portion 400 which is effective in relieving the electric field and has a gentle slope on the side surface. Further, the side surface of the first insulating film 41 having the relaxed first inclination angle θ 1 and the side surface of the second insulating film 42 having the second inclination angle θ 2 larger than the first inclination angle θ 1 constitute the opening portion 400 Tilted sideways. Thereby, according to the nitride semiconductor device 1, the electric field is not moderated without increasing the area of the opening 400, and the gate leakage current is suppressed.

另外,作為HEMT的氮化物半導體裝置1的氮化物半導體層 30,如第1圖所示,為將載流子供給層32和與載流子供給層32形成異質接面的載流子遷移層31層積的構造。 In addition, a nitride semiconductor layer of the nitride semiconductor device 1 as a HEMT 30. As shown in Fig. 1, a structure in which the carrier supply layer 32 and the carrier transport layer 31 which form a heterojunction with the carrier supply layer 32 are laminated.

設置在緩衝層20上的載流子遷移層31通過有機金屬氣相沈積(metal organic chemical vapor deposition,MOCVD)法等使例如未添加有雜質的非摻雜GaN磊晶生長而形成。所謂非摻雜是指並非有意圖地添加雜質。 The carrier transport layer 31 provided on the buffer layer 20 is formed by epitaxial growth of, for example, undoped GaN to which impurities are not added by a metal organic chemical vapor deposition (MOCVD) method or the like. By non-doping is meant that impurities are not intentionally added.

設置在載流子遷移層31上的載流子供給層32由能帶隙(energy gap)比載流子遷移層31大、且晶格常數(lattice constant)比載流子遷移層31小的氮化物半導體構成。作為載流子供給層32,可採用非摻雜的AlXGa1-XN。 The carrier supply layer 32 provided on the carrier transport layer 31 has a larger energy gap than the carrier transport layer 31, and has a lattice constant smaller than that of the carrier transport layer 31. Composition of a nitride semiconductor. As the carrier supply layer 32, undoped Al X Ga 1-X N can be used.

載流子供給層32以例如MOCVD法等的磊晶生長而形成在載流子遷移層31上。由於載流子供給層32和載流子遷移層31的晶格常數不同,故而產生由晶格應變導致的壓電極化(piezoelectric polarization)。通過該壓電極化和載流子供給層32的結晶所具有的自發極化,在異質接面附近的載流子遷移層31上產生高密度的載流子,並且形成作為電流通路(通道)的二維運載氣體層33。 The carrier supply layer 32 is formed on the carrier transport layer 31 by epitaxial growth such as MOCVD. Since the lattice constants of the carrier supply layer 32 and the carrier transport layer 31 are different, piezoelectric polarization due to lattice strain occurs. By the piezoelectric polarization and the spontaneous polarization of the crystal of the carrier supply layer 32, high-density carriers are generated on the carrier-transporting layer 31 near the heterojunction, and are formed as current paths (channels). The two-dimensional carrier gas layer 33.

以下,使用第5圖至第10圖說明本發明實施方式的氮化物半導體裝置1的製造方法。在此,對第1圖所示的氮化物半導體裝置1示例地說明製造方法。另外,以下說明的氮化物半導體裝置的製造 方法為其中一種實施方式,本領域具有通常知識者都可以了解,在其中的實施例中,氮化物半導體裝置可透過除此之外的各種製造方法來製作。 Hereinafter, a method of manufacturing the nitride semiconductor device 1 according to the embodiment of the present invention will be described with reference to FIGS. 5 to 10. Here, a description will be given of a manufacturing method of the nitride semiconductor device 1 shown in FIG. 1 . In addition, the manufacture of the nitride semiconductor device described below The method is one of the embodiments, and those skilled in the art can understand that in the embodiments thereof, the nitride semiconductor device can be fabricated by various manufacturing methods.

(I)如第5圖所示,在基板10上形成緩衝層20。進而,在緩衝層20上依序使載流子遷移層31以及載流子供給層32磊晶生長,形成氮化物半導體層30。 (I) As shown in Fig. 5, a buffer layer 20 is formed on the substrate 10. Further, the carrier transport layer 31 and the carrier supply layer 32 are sequentially epitaxially grown on the buffer layer 20 to form the nitride semiconductor layer 30.

(II)接著,如第6圖所示,在載流子供給層32上形成第一絕緣膜41。進而在第一絕緣膜41的整個面上形成第二絕緣膜42。另外,就後述的開口部400形成時的等向性蝕刻的蝕刻率而言,至少以第二絕緣膜42比第一絕緣膜41大的方式選擇第一絕緣膜41以及第二絕緣膜42的材料。 (II) Next, as shown in FIG. 6, the first insulating film 41 is formed on the carrier supply layer 32. Further, a second insulating film 42 is formed on the entire surface of the first insulating film 41. In addition, the etching rate of the isotropic etching at the time of forming the opening 400 described later is selected such that at least the second insulating film 42 is larger than the first insulating film 41, and the first insulating film 41 and the second insulating film 42 are selected. material.

(III)使用例如微影方式,如第7圖所示,在第一絕緣膜41及第二絕緣膜42的預定位置形成開口部510、520。例如,以光阻膜為遮罩將預定設置形成第一主電極51和第二主電極52位置的第一絕緣膜41及第二絕緣膜42蝕刻除去。 (III) Using, for example, a lithography method, as shown in FIG. 7, openings 510 and 520 are formed at predetermined positions of the first insulating film 41 and the second insulating film 42. For example, the first insulating film 41 and the second insulating film 42 which are disposed to form the positions of the first main electrode 51 and the second main electrode 52 are etched away by using the photoresist film as a mask.

(IV)以埋入開口部510、520的方式在第二絕緣膜42上形成金屬膜。之後,使用微影製程等對該金屬膜進行圖案化。由此,如第8圖所示,形成埋入開口部510而設置的第一主電極51、埋入開口部520而設置的第二主電極52。 (IV) A metal film is formed on the second insulating film 42 so as to embed the openings 510 and 520. Thereafter, the metal film is patterned using a lithography process or the like. Thereby, as shown in FIG. 8, the first main electrode 51 provided in the opening 510 and the second main electrode 52 in which the opening 520 is buried are formed.

(V)將光阻膜90作為蝕刻遮罩,利用非等向性蝕刻例如乾蝕刻製程,將欲形成控制電極53位置的第二絕緣膜42在厚度方向上蝕刻除去。此時,如第9圖所示,於本發明較佳實施例中,第二絕緣膜42的一部分還殘留在第一絕緣膜41上,這是因為,在後續的製程中使用濕蝕刻將第一絕緣膜41蝕刻除去時,若在未殘留有第二絕緣膜42的狀態下蝕刻第一絕緣膜41,則在第一絕緣膜41的側面410容易產生段差,傾斜面恐怕不會具有一樣的傾斜。因此,在非等向性蝕刻中,理想的是將第二絕緣膜42除去至膜厚方向的中途。例如,以100nm~200nm左右的膜厚殘留第二絕緣膜42。 (V) Using the photoresist film 90 as an etching mask, the second insulating film 42 at which the position of the control electrode 53 is to be formed is etched away in the thickness direction by an anisotropic etching such as a dry etching process. At this time, as shown in FIG. 9, in the preferred embodiment of the present invention, a portion of the second insulating film 42 remains on the first insulating film 41 because wet etching is used in the subsequent process. When the first insulating film 41 is etched in a state where the second insulating film 42 is not left when the insulating film 41 is removed by etching, a step is likely to occur on the side surface 410 of the first insulating film 41, and the inclined surface may not have the same tilt. Therefore, in the anisotropic etching, it is preferable to remove the second insulating film 42 to the middle in the film thickness direction. For example, the second insulating film 42 is left in a film thickness of about 100 nm to 200 nm.

(VI)將光阻膜90作為蝕刻遮罩,利用等向性蝕刻例如濕蝕刻製程,以將第二絕緣膜42的剩餘部分以及第一絕緣膜41除去,直至氮化物半導體層30的一部分表面露出。於本發明一個實施例中,在此等向性蝕刻中,第一絕緣膜41的蝕刻率比第二絕緣膜42的蝕刻率小。因此,藉由相較於第二絕緣膜42的蝕刻率對第一絕緣膜41的蝕刻率較小的等向性蝕刻,除去第二絕緣膜42與第一絕緣膜41。因此,如第10圖所示,其蝕刻結果會形成開口部400,且氮化物半導體層30的表面300與第一絕緣膜41的側面410構成的第一傾斜角θ 1比氮化物半導體層30的表面300與將第二絕緣膜42的側面420延長的延長線L構成的第二傾斜角θ2小。 (VI) Using the photoresist film 90 as an etch mask, an isotropic etching such as a wet etching process is used to remove the remaining portion of the second insulating film 42 and the first insulating film 41 until a part of the surface of the nitride semiconductor layer 30 Exposed. In one embodiment of the present invention, in the isotropic etching, the etching rate of the first insulating film 41 is smaller than the etching rate of the second insulating film 42. Therefore, the second insulating film 42 and the first insulating film 41 are removed by isotropic etching in which the etching rate of the first insulating film 41 is smaller than the etching rate of the second insulating film 42. Therefore, as shown in FIG. 10, the etching result results in the opening portion 400, and the surface 300 of the nitride semiconductor layer 30 and the side surface 410 of the first insulating film 41 constitute a first inclination angle θ 1 which is larger than that of the nitride semiconductor layer 30. The surface 300 is smaller than the second inclination angle θ2 formed by the extension line L that extends the side surface 420 of the second insulating film 42.

(VII)在將光阻膜90除去之後,以埋入開口部400的方式在第二 絕緣膜42上形成金屬膜,對該金屬膜進行圖案化。由此,在開口部400以與氮化物半導體層30相接的方式與控制電極53一同形成場極板60。另外,也可以使用分離法(lift-off)形成控制電極53以及場極板60。由以上說明,完成第1圖所示的氮化物半導體裝置1。 (VII) after removing the photoresist film 90, in the second manner in which the opening portion 400 is buried A metal film is formed on the insulating film 42, and the metal film is patterned. Thereby, the field plate 60 is formed together with the control electrode 53 so that the opening 400 is in contact with the nitride semiconductor layer 30. Alternatively, the control electrode 53 and the field plate 60 may be formed using a lift-off method. As described above, the nitride semiconductor device 1 shown in Fig. 1 is completed.

於本發明一個實施例中,除了第一絕緣膜41的等向性蝕刻的蝕刻率比第二絕緣膜42小的條件以外,第一絕緣膜41和第二絕緣膜42並無任何特別的條件。因此,第一絕緣膜41、第二絕緣膜42可採用通常用作層間絕緣膜的氧化矽(SiOX)膜、氮化矽(SiN)膜、四乙氧基矽烷(TEOS)膜、添加有硼、磷的硼磷矽玻璃(borophosphosilicate glass,BPSG)膜、添加有磷的磷矽玻璃(phosphosilicate glass,PSG)膜等。 In one embodiment of the present invention, the first insulating film 41 and the second insulating film 42 do not have any special conditions except for the condition that the etching rate of the isotropic etching of the first insulating film 41 is smaller than that of the second insulating film 42. . Therefore, the first insulating film 41 and the second insulating film 42 may be a yttrium oxide (SiO x ) film, a tantalum nitride (SiN) film, a tetraethoxy decane (TEOS) film or the like which is generally used as an interlayer insulating film. Boron and phosphorus borophosphosilicate glass (BPSG) film, phosphorus-added phosphosilicate glass (PSG) film, and the like.

例如,第一絕緣膜41使用BPSG膜,第二絕緣膜42使用SiOX膜或TEOS膜。或者,第一絕緣膜41使用TEOS膜,第二絕緣膜使用SiOX膜。 For example, the first insulating film 41 uses a BPSG film, and the second insulating film 42 uses a SiO X film or a TEOS film. Alternatively, the first insulating film 41 uses a TEOS film, and the second insulating film uses a SiO X film.

於本發明另外一個實施例中,第一絕緣膜41和第二絕緣膜42也可以使用同一材料。此時,只要以第一絕緣膜41的蝕刻率比第二絕緣膜42小的方式將第一絕緣膜41改質即可。例如,在形成了第一絕緣膜41之後,通過熱處理等將第一絕緣膜41的蝕刻率減小。然後,在該第一絕緣膜41上將與第一絕緣膜41同一材料的膜作為第二絕緣膜42形成。 In another embodiment of the present invention, the first insulating film 41 and the second insulating film 42 may also use the same material. At this time, the first insulating film 41 may be modified such that the etching rate of the first insulating film 41 is smaller than that of the second insulating film 42. For example, after the first insulating film 41 is formed, the etching rate of the first insulating film 41 is reduced by heat treatment or the like. Then, a film of the same material as the first insulating film 41 is formed as the second insulating film 42 on the first insulating film 41.

第一絕緣膜41的膜厚只要是以希望的角度可確實地形成第一傾斜角θ 1的膜厚即可,依製程準確性而異,例如為100 nm~200 nm左右。其中,以在乾蝕刻時氮化物半導體層30的表面300不露出的方式,以一特定的限度(margin)決定第一絕緣膜41的膜厚。第二絕緣膜42的膜厚以第一絕緣膜41和第二絕緣膜42的總膜厚為所希望的層間膜厚的方式設定。例如,第二絕緣膜42的膜厚為250 nm~1000 nm左右。 The film thickness of the first insulating film 41 may be such that the film thickness of the first tilt angle θ 1 can be reliably formed at a desired angle, and varies depending on the process accuracy, and is, for example, about 100 nm to 200 nm. Here, the film thickness of the first insulating film 41 is determined by a specific margin so that the surface 300 of the nitride semiconductor layer 30 is not exposed during dry etching. The film thickness of the second insulating film 42 is set such that the total film thickness of the first insulating film 41 and the second insulating film 42 is a desired interlayer film thickness. For example, the film thickness of the second insulating film 42 is about 250 nm to 1000 nm.

根據各電極要求的膜厚、第一絕緣膜41與第二絕緣膜42的蝕刻率之差等來決定第一絕緣膜41和第二絕緣膜42的膜厚。 The film thicknesses of the first insulating film 41 and the second insulating film 42 are determined according to the film thickness required for each electrode, the difference between the etching rates of the first insulating film 41 and the second insulating film 42, and the like.

另外,在第一絕緣膜41或第二絕緣膜42使用了BPSG膜的情況下,在距氮化物半導體層30較近的位置存在BPSG膜。因此,通過BPSG膜能夠防止來自外部的浮游離子等的影響,並且能夠確保動作時的氮化物半導體裝置1中的電位的穩定。 Further, when the BPSG film is used for the first insulating film 41 or the second insulating film 42, a BPSG film is present at a position closer to the nitride semiconductor layer 30. Therefore, it is possible to prevent the influence of floating ions or the like from the outside by the BPSG film, and it is possible to ensure the stability of the potential in the nitride semiconductor device 1 during the operation.

基板10可採用矽(Si)基板、碳化矽(SiC)基板、氮化鎵(GaN)基板等半導體基板、藍寶石基板、陶瓷基板等絕緣體基板。例如,基板10通過採用容易大口徑化的矽基板,能夠降低氮化物半導體裝置1的製造成本。 As the substrate 10, a semiconductor substrate such as a bismuth (Si) substrate, a tantalum carbide (SiC) substrate, or a gallium nitride (GaN) substrate, or an insulator substrate such as a sapphire substrate or a ceramic substrate can be used. For example, the substrate 10 can reduce the manufacturing cost of the nitride semiconductor device 1 by using a germanium substrate that is easily large in diameter.

緩衝層20能夠由MOCVD法等磊晶生長法形成。在第1圖中, 將緩衝層20圖示為一層,但也可以以多層形成緩衝層20。例如,可以將緩衝層20形成為將由氮化鋁(AlN)構成的第一子層(第一副層)和由GaN構成的第二子層(第二副層)交替層積的多層構造緩衝層。另外,緩衝層20與HEMT的動作無直接關係,故而也可以省去緩衝層20。緩衝層20的構造、設置根據基板10的材料等決定。 The buffer layer 20 can be formed by an epitaxial growth method such as MOCVD. In Figure 1, The buffer layer 20 is illustrated as one layer, but the buffer layer 20 may also be formed in multiple layers. For example, the buffer layer 20 may be formed to buffer a multilayer structure in which a first sub-layer (first sub-layer) composed of aluminum nitride (AlN) and a second sub-layer (second sub-layer) composed of GaN are alternately laminated. Floor. Further, since the buffer layer 20 is not directly related to the operation of the HEMT, the buffer layer 20 may be omitted. The structure and arrangement of the buffer layer 20 are determined depending on the material of the substrate 10 or the like.

第一主電極51及第二主電極52通過可與氮化物半導體層30低電阻接觸(歐姆接觸)的金屬形成。第一主電極51及第二主電極52可採用例如鋁(Al)、鈦(Ti)等。或者作為Ti和Al的層積體結構,形成第一主電極51及第二主電極52。控制電極53、場極板60例如可採用鎳金(NiAu)等。 The first main electrode 51 and the second main electrode 52 are formed of a metal that can be in low-resistance contact (ohmic contact) with the nitride semiconductor layer 30. The first main electrode 51 and the second main electrode 52 may be, for example, aluminum (Al), titanium (Ti), or the like. Alternatively, as the laminated structure of Ti and Al, the first main electrode 51 and the second main electrode 52 are formed. For the control electrode 53 and the field plate 60, for example, nickel gold (NiAu) or the like can be used.

如以上說明地,根據本發明實施方式的氮化物半導體裝置1的製造方法,可準確良好並穩定地形成對控制電極53的汲極側端部的電場有效緩和的、端部具有緩和傾斜的底部的場極板60。特別是,通過以第一絕緣膜41和第二絕緣膜42存在的狀態對等向性蝕刻後的開口部400進行等向性蝕刻,能夠穩定地得到緣由於第一絕緣膜41與第二絕緣膜42的蝕刻率差的形狀的開口部400。 As described above, according to the method of manufacturing the nitride semiconductor device 1 of the embodiment of the present invention, the bottom portion having the gentle slope of the end portion of the control electrode 53 at the end portion of the control electrode 53 can be accurately and stably formed. Field plate 60. In particular, by performing isotropic etching on the isotropically etched opening 400 in a state in which the first insulating film 41 and the second insulating film 42 are present, it is possible to stably obtain the edge due to the first insulating film 41 and the second insulating layer. The opening portion 400 having a shape in which the etching rate of the film 42 is poor.

與僅由濕蝕刻的等向性蝕刻形成開口部400的情況相比,通過如上所述地將非等向性蝕刻和等向性蝕刻組合,能夠準確良好地形成開口部400。即,能夠抑制開口部400的開口尺寸的擴大,使得開口部400的微細設計、微細加工容易。 The opening portion 400 can be formed accurately and satisfactorily by combining the anisotropic etching and the isotropic etching as described above, in the case where the opening portion 400 is formed by the isotropic etching only by wet etching. In other words, it is possible to suppress an increase in the opening size of the opening 400, and it is easy to perform fine design and fine processing of the opening 400.

另外,在氮化物半導體層30上的層積絕緣膜為一層的情況下,難以使開口部400的傾斜緩和。例如,在如第11A圖所示地通過將光阻膜90作為遮罩的非等向性蝕刻將層積絕緣膜40在膜厚方向上蝕刻除去至中途,然後如第11B圖所示地通過等向性蝕刻將層積絕緣膜40蝕刻除去至氮化物半導體層30的表面露出的情況下,不能夠使開口部400的側面傾斜緩和。若要將開口部400的側面傾斜緩和,則開口部400的面積增大,氮化物半導體裝置1變得大型化。 Further, when the laminated insulating film on the nitride semiconductor layer 30 is one layer, it is difficult to relax the inclination of the opening 400. For example, the laminated insulating film 40 is etched and removed in the film thickness direction by anisotropic etching using the photoresist film 90 as a mask as shown in FIG. 11A, and then passed through as shown in FIG. 11B. When the interlayer insulating film 40 is etched and removed to the surface of the nitride semiconductor layer 30, the side surface of the opening 400 is not inclined. When the side surface of the opening 400 is inclined, the area of the opening 400 is increased, and the nitride semiconductor device 1 is increased in size.

因此,如本發明實施方式的氮化物半導體裝置1的製造方法那樣地,通過將蝕刻率不同的第一絕緣膜41和第二絕緣膜42層積,能夠不使開口部400的面積增大,就能夠使開口部400的底部的側面的傾斜緩和。由此,能夠製造將電場集中緩和且抑制閘極漏電流的氮化物半導體裝置1。基於不使電流崩塌現象惡化等的理由而使層積絕緣膜40的膜厚較厚的情況下,氮化物半導體裝置1的構造特別有效。 Therefore, by laminating the first insulating film 41 and the second insulating film 42 having different etching rates as in the method of manufacturing the nitride semiconductor device 1 according to the embodiment of the present invention, the area of the opening 400 can be prevented from increasing. The inclination of the side surface of the bottom portion of the opening portion 400 can be relaxed. Thereby, it is possible to manufacture the nitride semiconductor device 1 in which the electric field concentration is alleviated and the gate leakage current is suppressed. The structure of the nitride semiconductor device 1 is particularly effective when the thickness of the laminated insulating film 40 is thick, for the reason that the current collapse phenomenon is not deteriorated.

另外,根據以上說明的製造方法,能夠利用通用的設備、技術製造氮化物半導體裝置1,無需特別的裝置及高度的製程技術。 Further, according to the manufacturing method described above, the nitride semiconductor device 1 can be manufactured by a general-purpose device or technology, and a special device and a high process technology are not required.

另外,也可以在設置控制電極53的開口部400的底面,將氮化物半導體層30的上部的一部分蝕刻,將氮化物半導體裝置1形成為閘極凹陷構造。由此,能夠實現常關(normally off)特性。 Further, a part of the upper portion of the nitride semiconductor layer 30 may be etched on the bottom surface of the opening 400 where the control electrode 53 is provided, and the nitride semiconductor device 1 may be formed as a gate recess structure. Thereby, the normally off characteristic can be realized.

〔第一變形例〕 [First Modification]

如第12圖所示,也可以在控制電極53與第二主電極52之間,在氮化物半導體層30上設置場極板60S。場極板60S和第一主電極51電連接。 As shown in Fig. 12, a field plate 60S may be provided on the nitride semiconductor layer 30 between the control electrode 53 and the second main electrode 52. The field plate 60S is electrically connected to the first main electrode 51.

通過將場極板60S設置在控制電極53(閘極)與第二主電極52(汲極)之間,進一步緩和閘極的汲極側端部的電場集中。此時,如第12圖所示,在埋入場極板60S的層積絕緣膜40的開口部,與第1圖所示的開口部400同樣地,使第一絕緣膜41和第二絕緣膜42的側面傾斜,並且第二絕緣膜42的斜面的第二傾斜角θ 2比第一絕緣膜41的斜面的第一傾斜角θ 1大。因此,在第12圖所示的氮化物半導體裝置1中,也不使氮化物半導體裝置1的面積增大而緩和電場,可抑制閘極漏電流。 By providing the field plate 60S between the control electrode 53 (gate) and the second main electrode 52 (drain), the electric field concentration at the end portion of the gate on the drain side is further alleviated. At this time, as shown in Fig. 12, the first insulating film 41 and the second insulating film are formed in the opening portion of the laminated insulating film 40 embedded in the field plate 60S in the same manner as the opening 400 shown in Fig. 1 . The side surface of 42 is inclined, and the second inclination angle θ 2 of the slope of the second insulating film 42 is larger than the first inclination angle θ 1 of the slope of the first insulating film 41. Therefore, in the nitride semiconductor device 1 shown in FIG. 12, the area of the nitride semiconductor device 1 is not increased to alleviate the electric field, and the gate leakage current can be suppressed.

另外,在第12圖所示的氮化物半導體裝置1中,控制電極53的與第二主電極52相對的側面通過場極板60S被遮蔽住。因此,通過將場極板60S和第一主電極(源極)電連接,能夠降低氮化物半導體裝置1的米勒電容(Miller capacitance)。即,通過將場極板60S設置在閘極與汲極之間,降低閘極與汲極間的電容。由此,能夠使氮化物半導體裝置1高速動作。 Further, in the nitride semiconductor device 1 shown in Fig. 12, the side surface of the control electrode 53 facing the second main electrode 52 is shielded by the field plate 60S. Therefore, the Miller capacitance of the nitride semiconductor device 1 can be reduced by electrically connecting the field plate 60S and the first main electrode (source). That is, by disposing the field plate 60S between the gate and the drain, the capacitance between the gate and the drain is lowered. Thereby, the nitride semiconductor device 1 can be operated at a high speed.

〔第二變形例〕 [Second Modification]

第13圖表示作為蕭特基二極體(Schottky Barrier Diode,SBD)形成有氮化物半導體裝置1的例子。在第13圖所示的氮化物半導體裝置1中,與HEMT的情況同樣地,例如通過由GaN構成的載流子遷移層31和由AlGaN膜構成的載流子供給層32構成氮化物半導體層30。並且,在氮化物半導體層30上,作為第一主電極的陽極電極71和作為第二主電極的陰極電極72彼此分開設置。 Fig. 13 shows an example in which the nitride semiconductor device 1 is formed as a Schottky Barrier Diode (SBD). In the nitride semiconductor device 1 shown in FIG. 13 , a carrier semiconductor layer composed of GaN and a carrier supply layer 32 made of an AlGaN film are used as a nitride semiconductor layer, for example, in the case of the HEMT. 30. Further, on the nitride semiconductor layer 30, the anode electrode 71 as the first main electrode and the cathode electrode 72 as the second main electrode are provided separately from each other.

在陽極電極71與載流子供給層32之間形成蕭特基接面(schottky junction),在陰極電極72與載流子供給層32之間形成歐姆接面(Ohmic junction)。由此,經由二維運載氣體層33,電流在陽極電極71與陰極電極72之間流動。 A Schottky junction is formed between the anode electrode 71 and the carrier supply layer 32, and an Ohmic junction is formed between the cathode electrode 72 and the carrier supply layer 32. Thereby, a current flows between the anode electrode 71 and the cathode electrode 72 via the two-dimensional carrier gas layer 33.

在第13圖所述的氮化物半導體裝置1中,將場極板60S與陽極電極71的陰極電極72側的端部(以下,稱為「陰極側端部」)連接而設置在層積絕緣膜40上。通過場極板60控制陽極電極71的陰極側端部的過渡層的曲率,使集中在陽極電極71的陰極側端部的電場集中緩和。因此,在第13圖所述的氮化物半導體裝置1中,抑制關閉動作時的洩漏電流。 In the nitride semiconductor device 1 of the thirteenth aspect, the field plate 60S is connected to the end portion of the anode electrode 71 on the cathode electrode 72 side (hereinafter referred to as "cathode side end portion") to be laminatedly insulated. On the membrane 40. The curvature of the transition layer at the cathode-side end portion of the anode electrode 71 is controlled by the field plate 60, and the concentration of the electric field concentrated on the cathode-side end portion of the anode electrode 71 is alleviated. Therefore, in the nitride semiconductor device 1 described in FIG. 13, the leakage current at the time of the shutdown operation is suppressed.

此時,如第13圖所示,在與場極板60連接的陽極電極71與氮化物半導體層30相接的開口部400,與第1圖所示的開口部400同樣地,對第一絕緣膜41及第二絕緣膜42的側面賦予傾斜。即,以氮化物半導體層30的表面300與第一絕緣膜41的側面410構成的 第一傾斜角θ 1比氮化物半導體層30的表面300與將第二絕緣膜42的側面420延長的延長線L構成的第二傾斜角θ 2小的方式形成有開口部400。 At this time, as shown in FIG. 13, the opening portion 400 where the anode electrode 71 connected to the field plate 60 and the nitride semiconductor layer 30 are in contact with each other is the same as the opening portion 400 shown in FIG. The side surfaces of the insulating film 41 and the second insulating film 42 are inclined. That is, the first inclination angle θ 1 formed by the surface 300 of the nitride semiconductor layer 30 and the side surface 410 of the first insulating film 41 is longer than the extension of the surface 300 of the nitride semiconductor layer 30 and the side surface 420 of the second insulating film 42. The opening 400 is formed such that the second inclination angle θ 2 of the line L is small.

因此,在第13圖所示的氮化物半導體裝置1中,不使氮化物半導體裝置1的面積增大,即可緩和電場,並抑制閘極漏電流。 Therefore, in the nitride semiconductor device 1 shown in Fig. 13, the electric field can be alleviated and the gate leakage current can be suppressed without increasing the area of the nitride semiconductor device 1.

如上所述,本發明通過實施方式進行了說明,但構成其公開的一部分的論述及圖式並不用於限定本發明,本領域具有通常知識者能夠由該公開可容易地想到各種替代實施方式、實施例以及運用技術。 As described above, the present invention has been described by way of embodiments, but the description and drawings which constitute a part of the disclosure are not intended to limit the invention, and those skilled in the art can readily conceive various alternative embodiments from the disclosure. Embodiments and application techniques.

例如,也可以將場極板60與第一主電極51或控制電極53以外的、供給固定為一定值的電壓的固定電極連接。即,通過將場極板60交流地設定為可視為GND的一定電位,能夠緩和控制電極53的端部的電場集中。也可以將場極板60與GND連接。 For example, the field plate 60 may be connected to a fixed electrode other than the first main electrode 51 or the control electrode 53 and supplied with a voltage fixed to a constant value. That is, by setting the field plate 60 AC to a constant potential that can be regarded as GND, the electric field concentration of the end portion of the control electrode 53 can be alleviated. Field plate 60 can also be connected to GND.

這樣,本發明顯然包含說明書中未記載的各種實施方式等。因此,本發明的技術範圍僅由申請專利範圍的保護範圍中的發明特定事項進行限定。 Thus, the present invention clearly encompasses various embodiments and the like which are not described in the specification. Therefore, the technical scope of the present invention is limited only by the specific matters of the invention in the scope of protection of the claims.

以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍 所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。 The above description is only a preferred embodiment of the present invention, and the patent application scope according to the present invention Equivalent changes and modifications made are intended to be within the scope of the present invention.

1‧‧‧氮化物半導體裝置 1‧‧‧ nitride semiconductor device

10‧‧‧基板 10‧‧‧Substrate

20‧‧‧緩衝層 20‧‧‧buffer layer

30‧‧‧氮化物半導體層 30‧‧‧ nitride semiconductor layer

30M‧‧‧氮化物半導體層 30M‧‧‧ nitride semiconductor layer

31‧‧‧載流子遷移層 31‧‧‧carrier transport layer

31M‧‧‧GaN層 31M‧‧‧GaN layer

32‧‧‧載流子供給層 32‧‧‧carrier supply layer

32M‧‧‧AlGaN層 32M‧‧‧AlGaN layer

33‧‧‧二維運載氣體 33‧‧‧Two-dimensional carrier gas

40‧‧‧層間絕緣膜 40‧‧‧Interlayer insulating film

51M‧‧‧源極電極 51M‧‧‧ source electrode

52‧‧‧第二主電極 52‧‧‧second main electrode

520‧‧‧開口部 520‧‧‧ openings

52M‧‧‧汲極電極 52M‧‧‧汲electrode

53‧‧‧控制電極 53‧‧‧Control electrode

53M‧‧‧閘極電極 53M‧‧‧gate electrode

60‧‧‧場極板 60‧‧‧ field plates

60M‧‧‧場極板 60M‧‧‧Field Plate

60S‧‧‧場極板 60S‧‧‧ Field Plate

90‧‧‧光阻 90‧‧‧Light resistance

400‧‧‧開口部 400‧‧‧ openings

40M‧‧‧層間絕緣膜 40M‧‧‧ interlayer insulating film

41‧‧‧第一絕緣膜 41‧‧‧First insulating film

42‧‧‧第二絕緣膜 42‧‧‧Second insulation film

51‧‧‧第一主電極 51‧‧‧First main electrode

510‧‧‧開口部 510‧‧‧ openings

400M‧‧‧開口部 400M‧‧‧ openings

410‧‧‧側面 410‧‧‧ side

420‧‧‧側面 420‧‧‧ side

71‧‧‧陽極電極 71‧‧‧Anode electrode

72‧‧‧陰極電極 72‧‧‧Cathode electrode

第1圖是表示本發明實施方式的氮化物半導體裝置的構造的示意剖面圖。 Fig. 1 is a schematic cross-sectional view showing the structure of a nitride semiconductor device according to an embodiment of the present invention.

第2圖是表示氮化物半導體裝置的元件模擬模型的構造的示意圖。 Fig. 2 is a schematic view showing the structure of a component simulation model of the nitride semiconductor device.

第3A圖與第3B圖是表示氮化物半導體裝置的閘極漏電流的圖表,其中第3A圖是元件模擬結果,第3B圖是製成的元件的測定結果。 3A and 3B are graphs showing the gate leakage current of the nitride semiconductor device, wherein FIG. 3A is a component simulation result, and FIG. 3B is a measurement result of the fabricated device.

第4A圖至第4C圖是表示閘極端部的電場分佈的示意圖,其中第4A圖是元件模型A的電場分佈,第4B圖是元件模型B的電場分佈,第4C圖是氮化物半導體層內部的通道方向的電場分佈。 4A to 4C are schematic views showing the electric field distribution of the gate terminal portion, wherein FIG. 4A is the electric field distribution of the element model A, FIG. 4B is the electric field distribution of the element model B, and FIG. 4C is the inside of the nitride semiconductor layer. The electric field distribution in the channel direction.

第5圖是用於說明本發明實施方式的氮化物半導體裝置的製造方法的剖面圖(之一)。 Fig. 5 is a cross-sectional view (1) for explaining a method of manufacturing a nitride semiconductor device according to an embodiment of the present invention.

第6圖是用於說明本發明實施方式的氮化物半導體裝置的製造方法的剖面圖(之二)。 Fig. 6 is a cross-sectional view (part 2) for explaining a method of manufacturing a nitride semiconductor device according to an embodiment of the present invention.

第7圖是用於說明本發明實施方式的氮化物半導體裝置的製造方法的剖面圖(之三)。 Fig. 7 is a cross-sectional view (part 3) for explaining a method of manufacturing a nitride semiconductor device according to an embodiment of the present invention.

第8圖是用於說明本發明實施方式的氮化物半導體裝置的製造方法的剖面圖(之四)。 Fig. 8 is a cross-sectional view (fourth) for explaining a method of manufacturing a nitride semiconductor device according to an embodiment of the present invention.

第9圖是用於說明本發明實施方式的氮化物半導體裝置的製造方法的剖面圖(之五)。 Fig. 9 is a cross-sectional view (fifth) for explaining a method of manufacturing a nitride semiconductor device according to an embodiment of the present invention.

第10圖是用於說明本發明實施方式的氮化物半導體裝置的製造方法的剖面圖(之六)。 Fig. 10 is a cross-sectional view (sixth) for explaining a method of manufacturing a nitride semiconductor device according to an embodiment of the present invention.

第11A圖與第11B圖是用於說明比較例的氮化物半導體裝置的製造方法的工序剖面圖,其中第11A圖表示乾蝕刻後的層間絕緣膜的形狀,第11B圖表示濕蝕刻後的層間絕緣膜的形狀。 11A and 11B are process cross-sectional views for explaining a method of manufacturing a nitride semiconductor device of a comparative example, in which FIG. 11A shows the shape of the interlayer insulating film after dry etching, and FIG. 11B shows the interlayer after wet etching. The shape of the insulating film.

第12圖是表示本發明實施方式的第一變形例的氮化物半導體裝置的構造的示意剖面圖。 Fig. 12 is a schematic cross-sectional view showing the structure of a nitride semiconductor device according to a first modification of the embodiment of the present invention.

第13圖是表示本發明實施方式的第二變形例的氮化物半導體裝置的構造的示意剖面圖。 Fig. 13 is a schematic cross-sectional view showing the structure of a nitride semiconductor device according to a second modification of the embodiment of the present invention.

1‧‧‧氮化物半導體裝置 1‧‧‧ nitride semiconductor device

10‧‧‧基板 10‧‧‧Substrate

20‧‧‧緩衝層 20‧‧‧buffer layer

30‧‧‧氮化物半導體層 30‧‧‧ nitride semiconductor layer

31‧‧‧載流子遷移層 31‧‧‧carrier transport layer

32‧‧‧載流子供給層 32‧‧‧carrier supply layer

33‧‧‧二維運載氣體 33‧‧‧Two-dimensional carrier gas

300‧‧‧表面 300‧‧‧ surface

40‧‧‧層間絕緣膜 40‧‧‧Interlayer insulating film

41‧‧‧第一絕緣膜 41‧‧‧First insulating film

42‧‧‧第二絕緣膜 42‧‧‧Second insulation film

51‧‧‧第一主電極 51‧‧‧First main electrode

52‧‧‧第二主電極 52‧‧‧second main electrode

53‧‧‧控制電極 53‧‧‧Control electrode

60‧‧‧場極板 60‧‧‧ field plates

400‧‧‧開口部 400‧‧‧ openings

410‧‧‧側面 410‧‧‧ side

420‧‧‧側面 420‧‧‧ side

Claims (6)

一種氮化物半導體裝置,包含:一氮化物半導體層;一第一絕緣膜,設置在該氮化物半導體層上;一第二絕緣膜,設置在該第一絕緣膜上;一第一主電極及一第二主電極,相互分開地設置在該氮化物半導體層上;以及一場極板,設置在該第一主電極與該第二主電極之間的該第二絕緣膜上,並經由設於該第一絕緣膜及該第二絕緣膜中的一開口部與該氮化物半導體層連接,其中在該開口部中,該氮化物半導體層的表面與該第一絕緣膜的側面構成的一第一傾斜角比該氮化物半導體層的表面與將該第二絕緣膜的側面延長的延長線構成的一第二傾斜角小。 A nitride semiconductor device comprising: a nitride semiconductor layer; a first insulating film disposed on the nitride semiconductor layer; a second insulating film disposed on the first insulating film; a first main electrode and a second main electrode disposed on the nitride semiconductor layer separately from each other; and a field plate disposed on the second insulating film between the first main electrode and the second main electrode, and disposed on the second insulating film An opening portion of the first insulating film and the second insulating film is connected to the nitride semiconductor layer, wherein a surface of the nitride semiconductor layer and a side surface of the first insulating film are formed in the opening portion A tilt angle is smaller than a second tilt angle formed by the surface of the nitride semiconductor layer and an extension line extending the side surface of the second insulating film. 如申請專利範圍第1項所述之氮化物半導體裝置,其中該第一絕緣膜的蝕刻率比該第二絕緣膜的蝕刻率小。 The nitride semiconductor device according to claim 1, wherein an etching rate of the first insulating film is smaller than an etching rate of the second insulating film. 如申請專利範圍第1項或第2項所述之氮化物半導體裝置,還包含設置在該第一主電極與該第二主電極之間的該氮化物半導體層上的一控制電極,該場極板與該控制電極連接並設置在該控制電極與該第二主電極之間。 The nitride semiconductor device according to claim 1 or 2, further comprising a control electrode disposed on the nitride semiconductor layer between the first main electrode and the second main electrode, the field A plate is connected to the control electrode and disposed between the control electrode and the second main electrode. 如申請專利範圍第1項或第2項所述之氮化物半導體裝置,還包 含設置在該第一主電極與該第二主電極之間的該氮化物半導體層上的一控制電極,該場極板設置在該控制電極與該第二主電極之間的該氮化物半導體層上,並且該場極板與該第一主電極電連接。 A nitride semiconductor device as described in claim 1 or 2, further comprising a control electrode disposed on the nitride semiconductor layer between the first main electrode and the second main electrode, the field plate being disposed between the control electrode and the second main electrode And on the layer, and the field plate is electrically connected to the first main electrode. 如申請專利範圍第1項或第2項所述之氮化物半導體裝置,其中該第一主電極和該第二主電極中的任一方和該場極板連接。 The nitride semiconductor device according to claim 1 or 2, wherein either one of the first main electrode and the second main electrode is connected to the field plate. 一種氮化物半導體裝置的製造方法,用於製造在主面上具有一第一主電極及一第二主電極的氮化物半導體裝置,其中該製造步驟包含:在一氮化物半導體層上形成一第一絕緣膜;在該第一絕緣膜上形成一第二絕緣膜;將該第一絕緣膜及該第二絕緣膜的一部分選擇地除去,直到該氮化物半導體層的一部分表面露出,以該氮化物半導體層的表面與該第一絕緣膜的側面構成的一第一傾斜角比該氮化物半導體層的表面與將該第二絕緣膜的側面延長的延長線構成的一第二傾斜角小的方式形成一開口部;以及在該第一主電極與該第二主電極之間的該第二絕緣膜上形成一場極板,經由該開口部將該氮化物半導體層和該場極板連接。 A method of fabricating a nitride semiconductor device for fabricating a nitride semiconductor device having a first main electrode and a second main electrode on a main surface, wherein the manufacturing step includes: forming a first layer on a nitride semiconductor layer An insulating film; a second insulating film is formed on the first insulating film; and a portion of the first insulating film and the second insulating film are selectively removed until a portion of a surface of the nitride semiconductor layer is exposed to the nitrogen a first tilt angle formed by a surface of the semiconductor layer and a side surface of the first insulating film is smaller than a second tilt angle formed by an extension of the surface of the nitride semiconductor layer and an extension of the side surface of the second insulating film Forming an opening; and forming a field plate on the second insulating film between the first main electrode and the second main electrode, and connecting the nitride semiconductor layer and the field plate via the opening.
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