TW201242538A - Brush making machine - Google Patents

Brush making machine Download PDF

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Publication number
TW201242538A
TW201242538A TW101112144A TW101112144A TW201242538A TW 201242538 A TW201242538 A TW 201242538A TW 101112144 A TW101112144 A TW 101112144A TW 101112144 A TW101112144 A TW 101112144A TW 201242538 A TW201242538 A TW 201242538A
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TW
Taiwan
Prior art keywords
brush
brush body
filling
machine according
conveying device
Prior art date
Application number
TW101112144A
Other languages
Chinese (zh)
Inventor
Bernd Stein
Tobias Gerspacher
Guido Sommer
Original Assignee
Zahoransky Ag
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Zahoransky Ag filed Critical Zahoransky Ag
Publication of TW201242538A publication Critical patent/TW201242538A/en

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Classifications

    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/08Parts of brush-making machines
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/04Machines for inserting or fixing bristles in bodies
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/06Machines for both drilling bodies and inserting bristles
    • A46D3/065Machines for both drilling bodies and inserting bristles of the belt or chain type

Abstract

A brush making machine (1) having a circulating transporting device (2), having brush-body receptacles (11), for transporting brush bodies (3), is assigned at least one tufting device (15a, 15b) for tufting clusters of bristles into cluster receiving holes in the brush bodies (3) and also at least one post-processing device for processing the clusters of bristles. In this case, a brush-body feed region (14) for an operator (12) to manually introduce the brush bodies (3) into the brush-body receptacles (11) is provided. The tufting device(s) (15a, 15b) are each assigned transfer apparatuses (17a, 17b) for feeding a brush body (3) from the transporting device (2) and back to the latter. In addition, an output device (25) for transferring the ready-tufted and post-processed brush bodies (3) from the transporting device (2) into an output tray (26) is provided (Figure 1).

Description

201242538 六、發明說明: 【發明所屬之技術領域】 本發明係關於-種製刷機,具有—猶環之輸送裝置,該裝置具有 刷體容納器’用以輸送刷體’至少有—填充裝置與該輸送裝置配ς, 用以在刷體之毛束容納孔中填充刷毛束,及至少有—後續加工裝置, 用以加工刷毛束。 【先前技術】 :由DE 196 25 〇63 A1中可知一種此類裝置,其將刷毛 =體中,且刷毛束在加讀上加工,例如靖賊打磨。刷 ^在二填充裝置與後續加工機之間之輸送係藉由—具有工件保持器之 進行。繼由輸送裝置被取走,且被敝給填充工具,用以 將刷毛束填充至刷體。 产、j=196 44 233 A1中公開&quot;'種類似之裝置。該處刷體亦在一循 =進給裝置上機鞋-觀1具,由進給裝颜取出,及被送至 體在造刷子之方法,在該方法中,刷 =裝麗取走,用轉_毛束_上,此料_雜且成 出加:置ί同者疋’皆需要具有輸人未加工刷體之裝置,以及取 及高成刷《裝置’這_高構造耗費連同相_間需求甚,以 【發明内容】 其在構造 本發明之目的因而在於,提出—種前述麵之製刷機, 201242538 上易於製造,且成本低廉,空間需求亦較小。 本發明此目的之解決特別在於設置一刷體輸入區,由一操作員以 手動方式將刷體置入刷體容納器,在於填充裝置或多個填充裝置配有 轉又裝置,用以將一刷體由輸送裝置輸入及送回,及在於設置一輸出 裝置’用崎縣完畢及後續加王完畢之麵峨送裝置傳遞至一輸 出堆棧。 、製刷機因而容許以節省空間及構造簡單之方式實現,額外之輸送 帶或對輸送裝置加載刷體之裝置,及加工完畢後刷子之運離裝置,皆 無需要。當輸出堆棧被完工刷子填滿時,操作員或必要時另外 可更換輸出堆棧。 a本發明之製刷機因而特別適合在製刷機必須成本合宜、而又必須 能連續作業之環境巾使用,而此倾由手動置人麵,以及對應之由 一或多名操作員手動移除成品刷子而達成。 _有利者是,在刷體輸入區設置至少一刷體堆棧作為未填刷毛之刷 體庫存。因而操作員可連續由刷體庫存取出刷體,並將至置入輸送裝 置之刷體谷納器。另一操作員可補充其他刷體至刷體堆棧,或當刷體 堆棧騰空時,以裝滿之堆棧更新。 為能簡單將刷體置入刷體容納器,且另一方面在刷體容納器中確 保刷體獲得妥善保持,有利之作法是,麵容納器具有錄,用以容 納刷體頭部》 。特別有利者是,在刷體輸入區設一裝置,保持夾栓在打開位置。 操作員可將刷體置人,無需打卩敎栓或將刷體例如克服—彈簧力插入 席j體谷納器之紐巾。另__方面,_旦夾栓由於輸送裝置之進給離開 刷體輸入區’即自動進入其夾緊保持刷體之關閉位置。 將夾栓保持在打開位置之裝置可為例如一邊條,一夾栓之觸發元 件义此邊條被導引且被抵住。刷體容納器連同夾栓賴刷體輸入區 201242538 時’觸發兀件^抵緊失效,則其例如被一壓轉黃壓回 且夾栓因而被帶入一關閉位置。 、 刷體在置入仍屬打開狀態之夾栓後,為能妥善保持,且 體容納器跌出,可在㈣輸福騎自由之·神設—频帶。,吉 使刷體在兩位置上被簡’亦即在頭部區經由刷體容納器,而在把= 區經由承接帶海持。承㈣必舰設於紐處於打齡置之區域。 -旦麵容婦之紐咖,剩職制祕 稽或保持。 丨4額外支 承接帶最好以鋪絲置_之狄職,俾便防止㈣在 帶上之摩擦及損壞。 承接帶對輸送帶之轉及承接帶之垂直位£可針對不同刷體調 、為確保麵_置人正確位置,承接帶可具有側向之自由刷體端 部之導引元件,這些導引元件-方面使麵易於平直對準置入刷體容 納器,另一方面防止刷體在繼續輸送時滑動。 在一較佳實施例中,輸送裝置具有個別鏈節,其上各至少可固定 -刷體容祕。此作法麟—種制簡單之輸送器構造,及—種彈性 組合能力。互相排列之鏈節可沿-鏈條承載體循環。經由對個別鍵節 配備一或多個刷體容納器,製刷機可快速且簡單適應不同需製造之刷 子。 例如各鏈節可具有二刷體容納器。操作員每次將一無刷毛之刷體 置入刷體容納器之一。在所涉之刷體容納器輸送至一第一填充工具 時,此刷體在該處被取出,送至填充工具,且刷毛場之一部分區域被 填充。在此填充程序之後,部分具有刷毛之刷體轉換至被操作員保留 空白之鏈節之刷毛體容納器,經由輸送裝置之進給送至一後續加工裝 置,且部分刷毛場之刷毛被打磨。所涉之賴_輸送,通過刷體輸 201242538 =刷=及被至—第二填充裝置’在該處以較長刷毛填充另一 2^ 體再度被置回&quot;'鏈節之原始刷體容納器, 作,在該處打麵觀之刷毛。之後刷體 ΖίΓΓΓ 神機,使得該卿細11,當其再度抵達 體輸入區時’恢復自由,域接受—新、無刷毛之刷體。 1+if Γ不限於二填充裝置。當—鏈節具有多個麵容納器時,可 置广ϊ充各一部份刷毛場,刷體因而經 堆棧。;|至其①全被填充,並被輸出裝置傳送至輸出 為=同長度之部分刷毛場能在同_後續加工機上加工,無需後 2工機g且刷毛體能以不同長度之料刷毛拥時加工,刷毛體 谷納^設有㈣高度,用以容邮有㈣高麟分齡場之刷體。 出是,轉交裝置各具有—第—移置單元,用以由輸送裝置取 多侧猶,且制毛雜交至—㈣暫存器或填充工具之一 器’以及一第二移置單元,用以回置在填充工具上加工之刷 輸嫂置上。此作紐_能雜送裝置與填充玉具間快速轉 可個別移換刷體,而相鄰排設之二或多侧體亦可同時轉 Α間暫存11,使輸送裝置之進給驗。亦可設—已填充刷體之 置器:來自填充工具之刷體可被置入其中,且由其中再度被交 有利者是,刷體輸福在輸送裝置之進給柏後設—裝置,用以 =-刷體谷納器〈填充狀態。若操作員因疏忽忘記將刷體插入一刷 嘖置可識別出來’且當空白之刷體容納器對應被繼 時,其在填充裝置上之工作循環將跳過,以聽損壞或污染填 又控制單儿,評估及傳遞控制裝置之信號,該控制單元 亦控制填充裝置、後續加工機及輸送裝置。 201242538 為使操作員能以符合人體工學及不勞累之方式將刷體置入刷體容 納器,有利者是,輸送裝置之上方支線在刷體輸入區下降◊上方支線 在必要時有可能設成較高,俾便提供空間給填充裝置、及與此配合之 轉換裝置與後續加工裝置,刷體輸入區可不受限於輸送裝置之整體尺 寸設在一能舒適置入刷體之高度。 有利者疋,製刷機之各個組件設於一共同之操作台上。則全部製 刷機可作為-單元構建於操作台上,且在完成後包裝,並找給客戶。 在客戶處無需另外之組裝JL作’製賴僅需接電熱氣,即可直麟 作。在製刷機啟動操作時無需特別訓練之製造公司之安裝員。 、麵輸福可具有制元件,以分隔操作貞之工健與製刷機 之其餘區域。操作驗由這絲制元件與其餘機器區域,特別是與填 充裝置及_加工裝置雜,使雜賴之操作安全提高,且降低操 作員受傷之風險。 【實施方式】 、在圖-巾整體峨字丨標示之伽機具有—循環之輸送裝置2, 用以輸送刷體3。輸送裝置2具有一由個別鏈節4構成之鏈條$,被導 引於一鏈條承載體6上。特別_二可看出,鏈條5由-具有-馬達 ^及鏈輪9《鏈條驅動器7驅動(箭頭pfl ),馬達及鏈 帶10互相連接。 依圖-及圖二’在鏈節4上各設二刷體容納器u,用以容納 體3之頭部。 操乍員12 (圖)在一刷體輸入㊣14將刷體3由多個刷體堆 入輸送二裝置2之,體容納器11中。此無刷毛之刷體3被輸 端部區之—第―填充裝置15a。沿輸送 有裝置16 ’触赌麵容婦u之填充狀態。以此裝置 檢測’在一麵容納器11中是否有麵3,且必要時檢測其是否業 201242538 =置^份刷毛場。裝置16之量晰號被—棚示之㈣器評估, -充裝S 15a l5b。軸此,防止由於例如操作員12疏忽漏掉 :刷,谷納器n,造成儘管並無刷體3存在,在填充裝置以、i5b 上仍然啟動填充程序。 在填充裝置15a上-麵3被-轉交裝置17a之一第一移置單元 版由^體容納器u取出’且轉交給中間暫存器2〇。若一鍵節*之 二刷體讀器11皆插置無刷毛之刷體3,則其可同時被轉交。中間暫 存,20係旋轉儲存,且在中間暫存器2〇轉動娜後,一刷體3可 被置放元件21轉交給-旋轉容納器22。由於旋轉容納器22停留在 2相·置’中間键器2G必須可水平_,俾便先後將相鄰之刷 體3由中間暫存器2〇中取出,轉交給旋轉容納器22。 經由旋轉容納器22旋轉9〇。,刷體3抵達填充工具Μ前,在刷 體3中-部份刷毛區被填充工具填充。在旋轉容納器22再一次旋轉 9〇後’部分已填充刷毛之刷體3被一第二移置單元⑽轉交回輸送 裝置2。在所示之實施例中,刷體3被置人在圖—及圖二所示之下方 鏈條支線之一鏈節4之左側刷體容納器u中。 如此部分填充之刷體3被輸送裝置2輸送至其另端,在該處在一 後續加工區24設有未詳細圖示之後續加王裝置,翻是誠打磨 化刷毛。 部分填充之刷體3重新穿過刷體輸入區14,並抵達第二填充裝置 15b ’刷體3在第-循環時從第二填充裝置旁邊通過。在該處部分填充 之刷體3如前所述被—轉交裝置17b帶至―填充工具23,在該處一第 二部分刷毛場,_是具有較長刷毛者被填充…種減方式完全填 充之刷體3被置回-自由之、在所述之實摘中右側之刷體容納器 11且再度抵達後續加工區24,在該處加工新填充之刷毛。 在刷毛加工後’刷體3作為成品刷子被傳遞至一輸出裝置25之一 201242538 輸出堆授26中。輸出裝置25可例如具有—推 26 * 27 λ 〇 操作員移除,並由一空輪+始播1 二翰出堆棧26取代。此另外&lt;操作員亦可填充在 刷體輸入區14之刖鞞祕我μ ^席〗體堆棧13,及用刷毛材料與錨定材料供應填充 晉 1 5a、1〇 ' 製刷,1亦可具有另外佈局,例如可在二填充裝置以、说上填 充相同〜整之刷毛場,而非每次僅填充部分刷毛場,使得每單位時 間可製造更多刷子。 製刷機1之所有組件設於一操作台28上。此作法使得由製造商完 整構建《整體_機丨可打包並在客戶處暨立,無需在客戶處另外組 裝1僅需接電與接氣。這獲得—_單及成本低廉之製刷機 L之I。同時操作員12可站立於操作台28上,將刷體3置入麵 容納器n。為提高操作安全,設有禁制元件29,將操作貞12之工作 區由其餘機器區隔離。在圖—中為清魏見僅在操作貝12之腿部區域 顯π-禁制_ 29。其餘賴元件可特默設於綱賴Η側邊附 近。 為刷體輸入區14安裝於一對操作員12符合人體工學之有利位 置,輸送裝置2之上方支線在刷體輸入區14下降超過換向元件3〇。 除在圖一中顯τ之在鏈節4上方之換向元件30外,亦可額外在鏈節4 下方設一支撐之換向元件。 鍵條5通往下降及上升之過渡曲線在刷體輸入區14及在輸送裝置 2側邊端部換向區之計算方式為’在鏈條$各位置鏈條$有效長度無 改變。該計算可以重疊正絃曲線計算,或以多項式計算,以u階或13 階多項式為佳。替代作法是’可在鏈條5中置入補償元件,補償因位 置產生之有效鍵條長度之改變。 為避免或降低鏈節4之摩擦損失,刷體輸入區14連同鏈條5之下 201242538 降區設置成對鏈條驅動器7保持距離。此距離愈大,則摩擦阻力愈小。 如圖三至圖七所示’輸送裝置2之各鏈節4設計成多功能承載器, 承載一或多個刷體容納器11。依照需製造之刷子種類, 之實施例中承載-(圖三)或多個,至五個(圖七)刷^ 刷體容納器11具有僅示意圖示之夾栓32,可經一觸發元件33由 一夾緊位置進入一打開位置。在刷體容納器u進入刷體輸入區14時,-觸發元件33被抵緊,且夾栓32因此打開,容許簡單置入一刷體3。 一旦刷體容納器11再度離開刷體輸入區14,觸發元件33之抵緊解除, 而夾栓32進入其夾緊位置,夾緊保持在其中之刷體3。 為使刷體3在刷體輸入區14在夾栓32打開時亦能妥善被保持, 特別是在彎曲之刷體3時,妥善避免刷體3由刷體容納器u跌出,在 刷體輸入區14設一刷體把手承接帶31 ^承接帶31與輸送裝置2同步 循環(箭頭Pf2,圖二)。由於刷體3 —方面在刷體容納器u中,另 一方面接著於承接帶31上,其在打開之夾栓32中亦獲妥善保持。在 承接τ 31上亦可設未圖示之側邊導引元件,經由此,一方面確保刷體 3平直置放,另一方面妥善防止刷體3在刷體輸入區14在夾栓32打 開狀態下輸送時侧向滑動。 各個在一鏈節4上設置之刷體容納器u可如圖三至圖七所示,設 计成相同。然而亦可,在一鏈節4上設置之刷體容納器u具有不同高 度’使得部分刷毛場之自由端部,其在不同填充裝置15a、15b上被填 充,且具有不同長度,各設在相同高度上,且因而特別易於在後續加 工區24能由相同後續加工裝置加工。為此,配有較短刷毛束之刷體3 被置於較高之刷體容納器11 ’而配有較長刷毛束刷體3,被置於較低 刷體容納器11。 【圖式簡單說明】 以下將根據圖式對本發明之製刷機之一實施例詳細說明。圖中部201242538 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a brush making machine having a transport device of a U.S. ring having a brush holder for transporting a brush body at least with a filling device and The conveying device is configured to fill a tuft of bristles in the tuft receiving hole of the brush body, and at least a subsequent processing device for processing the tuft of bristles. [Prior Art]: A device of this kind is known from DE 196 25 〇 63 A1, which has a bristles in the body, and the tufts of bristles are processed on an additional reading, such as a thief polishing. The transfer between the two filling devices and the subsequent processing machine is carried out by means of a workpiece holder. It is then removed by the conveyor and raked to a filling tool for filling the bundle of bristles to the brush body. Production, j=196 44 233 A1 discloses a similar device. The brush body is also taken on the feeding device on the one-step-feeding device, taken out by the feeding device, and sent to the body in the method of making the brush. In the method, the brush is removed. Use the turn_毛束_上, this material _ miscellaneous and add out: set ί the same 疋 'all need to have the device to input the unprocessed brush body, and take the high-gloss brush "device" this _ high construction cost together with BACKGROUND OF THE INVENTION The object of the present invention is to provide a brushing machine of the foregoing type, which is easy to manufacture on 201242538, and which is low in cost and small in space requirements. The object of the present invention is particularly to provide a brush body input area in which the operator manually places the brush body into the brush body receiver, in which the filling device or the plurality of filling devices are equipped with a rotating device for The brush body is input and returned by the conveying device, and is provided by an output device that is sent to an output stack by the surface of the Kawasaki and the subsequent delivery device. The brushing machine thus allows for space saving and simple construction, with no additional belts or means for loading the brush on the conveyor, and no means of transporting the brushes after processing. When the output stack is filled with the completion brush, the operator or the output stack can be replaced if necessary. The brush making machine of the present invention is thus particularly suitable for use in environmentally friendly garments where the brushing machine must be cost-effective and must be capable of continuous operation, and this is done by manual placement and corresponding manual removal of the finished product by one or more operators. A brush is reached. It is advantageous to provide at least one brush stack in the brush input area as the brush stock of the unfilled bristles. Thus, the operator can continuously remove the brush body from the brush stock and place it in the brush body of the transport device. Another operator can supplement the other brush body to the brush body stack or update the stack with the full stack when the brush body is empty. In order to be able to simply place the brush body into the brush body holder and on the other hand ensure that the brush body is properly held in the brush holder, it is advantageous if the face holder has a record for receiving the body of the brush body. It is particularly advantageous to provide a means in the brush input area to hold the clip in the open position. The operator can place the brush body without the need to hit the bolt or insert the brush body, for example, against the spring force into the mat of the body. In addition, the yoke pin automatically enters the closed position of the clamping and holding brush body due to the feeding of the conveying device away from the brush body input area. The means for holding the clamp in the open position can be, for example, a side strip, the trigger element of which is guided and held against it. When the brush holder is in contact with the clamp body input area 201242538, the trigger element is pressed against the failure, and it is, for example, pressed back by a pressure and the clamp is thus brought into a closed position. After the brush body is placed in the open state, the clip can be properly maintained, and the body container falls out, and the band can be freely set in the (four). , the kiln makes the brush body simple in both positions, that is, in the head region via the brush holder, and in the = area via the receiving belt. Cheng (4) must be set in the area where the New York is located. - Once the face of the woman's New York, the remaining secrets or keep.丨4 Additional support belts are best placed in the wire to prevent (4) friction and damage on the belt. The vertical position of the belt to the conveyor belt and the bearing belt can be adjusted for different brush bodies to ensure the correct position of the surface, and the guiding belt can have guiding elements of the lateral free brush body end. The component-side allows the face to be easily aligned in the brush holder and, on the other hand, prevents the brush from sliding as it continues to be transported. In a preferred embodiment, the delivery device has individual links that are each at least fixed - the body of the brush. This method is a simple conveyor structure and a combination of elastic properties. The mutually aligned links can be circulated along the -chain carrier. By providing one or more brush holders for individual key joints, the brush making machine can be quickly and easily adapted to different brushes to be manufactured. For example, each link may have a two brush holder. Each time the operator places a brushless brush into one of the brush holders. When the body holder in question is transported to a first filling tool, the body is taken out there and sent to the filling tool, and a portion of the area of the brushing field is filled. After this filling procedure, a portion of the brush body having the bristles is transferred to the bristle holder which is retained by the operator to the blank link, and is fed to a subsequent processing device via the conveying means, and the bristles of the partial bristle field are ground. The involved _ transport, through the brush body 201242538 = brush = and is - the second filling device 'where the longer bristles are filled with another 2 ^ body is set back to the '' link original brush body accommodation , make, look at the bristles here. After that, the body is ΖίΓΓΓ, so that the fine 11 is restored when it reaches the body input area again, and the domain accepts a new, brushless brush body. 1+if Γ is not limited to two filling devices. When the link has a plurality of face holders, a portion of the brush field can be widened and the brush body is thus stacked. ;|To 1 is fully filled, and is transmitted by the output device to the output = the same length of the part of the bristle field can be processed on the same _ subsequent processing machine, no need for the latter 2 machine g and the brush body can be bristled with different lengths of material When processing, the brush body Gu Na ^ is equipped with (four) height, used to accommodate the mail (4) Gao Lin age-aged brush body. The delivery device has a first-displacement unit for taking a plurality of sides from the conveying device, and the hair is hybridized to - (4) a temporary storage device or a filling device and a second displacement unit. To return to the brush on the filling tool. This can be used to change the brush body between the miscellaneous feeding device and the filling jade, and the adjacent two or more side bodies can be temporarily transferred to the temporary storage 11 to make the feeding device feed inspection. . It can also be set up - the brush body is filled: the brush body from the filling tool can be placed therein, and it is beneficial to be re-introduced by the brush body, and the brush body is transported in the conveying device to feed the cypress device. Used to =- brush body guar <fill state. If the operator inadvertently forgets to insert the brush into a brush, it can be recognized' and when the blank brush holder is correspondingly succeeded, its duty cycle on the filling device will be skipped to listen to damage or contamination. The control unit, the signal of the control device is evaluated and transmitted, and the control unit also controls the filling device, the subsequent processing machine and the conveying device. 201242538 In order to enable the operator to place the brush body into the brush body in an ergonomic and untiring manner, it is advantageous that the upper branch of the conveyor is lowered in the brush input area and the upper branch line may be provided if necessary. When the height is higher, the sputum provides space for the filling device, and the conversion device and the subsequent processing device. The brush input area can be set at a height that can be comfortably placed in the brush body without being limited to the overall size of the conveying device. Advantageously, the components of the brushing machine are located on a common console. The entire brushing machine can be built as a unit on the console and packaged after completion and found to the customer. There is no need to assemble JL at the customer's place. An installer of a manufacturing company that does not require special training when the brushing machine is started. The surface can be equipped with components to separate the remaining areas of the machine and the brush machine. The operation test is made up of the wire components and the rest of the machine area, especially with the filling device and the processing device, which makes the operation of the miscellaneous safe and reduces the risk of injury to the operator. [Embodiment] The gamma machine marked with the whole figure in the figure-towel has a circulation device 2 for conveying the brush body 3. The conveying device 2 has a chain $ of individual links 4 which is guided onto a chain carrier 6. In particular, it can be seen that the chain 5 is driven by a chain driver 7 (arrow pfl), and the motor and the chain 10 are connected to each other. Two brush holders u are provided on the links 4 in accordance with Fig. 2 and Fig. 2 for accommodating the head of the body 3. The operator 12 (Fig.) loads the brush body 3 from a plurality of brush bodies into the body container 11 in a body of the brush body. This brushless brush body 3 is the first filling means 15a of the end portion. A device 16' is placed along the filling state of the gambling face. With this device, it is detected whether or not there is a face 3 in one of the containers 11, and if necessary, it is detected whether or not it is 201242538 = the brushing field is set. The quantity of the device 16 is evaluated by the (four) device, and the S 15a l5b is filled. For this reason, it is prevented that, for example, the operator 12 inadvertently misses: the brush, the guillotine n, causing the filling process to be started on the filling device, i5b, even though no brush body 3 is present. On the top side of the filling device 15a, one of the first transfer unit plates of the -to-transfer device 17a is taken out by the body container u and transferred to the intermediate register 2'. If the two brush body readers 11 of the one button section are inserted with the brushless body 3, they can be transferred at the same time. The intermediate storage is stored in the 20 series, and after the intermediate register 2 is rotated, a brush body 3 can be transferred to the -rotating container 22 by the placing member 21. Since the rotary accommodator 22 stays at the 2 phase, the intermediate key 2G must be horizontally _, the adjacent brush body 3 is taken out from the intermediate register 2 , and transferred to the rotary accommodator 22. 9 turns through the rotary container 22. Before the brush body 3 reaches the filling tool ,, in the brush body 3 - part of the bristle area is filled by the filling tool. After the rotation of the rotary container 22 is again rotated by 9 turns, the portion of the brush body 3 which has been filled with the bristles is transferred back to the conveying device 2 by a second displacement unit (10). In the illustrated embodiment, the brush body 3 is placed in the left body holder u of the link 4 of one of the lower chain branches shown in Figs. The partially filled brush body 3 is transported by the transport device 2 to its other end where it is provided with a subsequent king device, not shown in detail, in a subsequent processing zone 24, which is to sharpen the bristles. The partially filled brush body 3 re-passes through the brush body input region 14 and reaches the second filling device 15b. The brush body 3 passes by the second filling device at the first cycle. The brush body 3 partially filled there is brought to the "filling tool 23" by the transfer device 17b as described above, where a second portion of the brushing field, _ is a person with a longer bristles, is filled, and is completely filled. The brush body 3 is set back to the brush holder 11 on the right side of the actual pick and is again brought to the subsequent processing zone 24 where the newly filled bristles are machined. After the bristles are processed, the brush body 3 is transferred as a finished brush to one of the output devices 25 201242538 Output Stacker 26. The output device 25 can, for example, have a push-to-push 26*27 λ 〇 operator removal and be replaced by an empty wheel + initial broadcast 1 second stack. In addition, the operator can also fill the body of the brush body input area 14 and use the bristle material and the anchor material to supply the filling 1 5a, 1〇' brush, 1 also There may be additional layouts, such as filling the same to the entire bristle field in the second filling device, rather than filling only a portion of the bristle field at a time, so that more brushes can be made per unit time. All of the components of the brushing machine 1 are disposed on a console 28. This approach allows the manufacturer to fully build the "whole _ machine can be packaged and erected at the customer's office, no need to install another at the customer's 1 only need to receive electricity and gas. This is obtained as a single and low cost brush machine. At the same time, the operator 12 can stand on the console 28 and place the brush body 3 into the face receiver n. To improve operational safety, a forbidden component 29 is provided to isolate the work area of the operation 贞 12 from the remaining machine zones. In the figure - in the case of Qing Wei, only in the leg area of the shell 12 is displayed π-forbidden _ 29. The rest of the components can be set in the vicinity of the side of the Η Η. For the brush body input area 14 to be mounted in an ergonomically advantageous position for the pair of operators 12, the upper branch line of the conveyor unit 2 is lowered over the brush body input area 14 beyond the reversing element 3''. In addition to the reversing element 30 above the chain link 4, which is shown in Fig. 1, a supporting commutating element can additionally be provided below the chain link 4. The transition curve of the key strip 5 to the lowering and rising is calculated in the brush input region 14 and the side transition portion at the side of the conveying device 2 as 'the effective length of the chain $ is not changed at each position of the chain $. This calculation can be performed by overlapping sinusoidal calculations or by polynomial, with u-order or 13-order polynomials being preferred. Alternatively, a compensating element can be placed in the chain 5 to compensate for changes in the length of the effective key strip resulting from the position. To avoid or reduce the frictional losses of the links 4, the brush body input region 14 is placed along with the lower limit of the chain 5 201242538 to maintain a distance to the chain drive 7. The larger the distance, the smaller the frictional resistance. As shown in Figures 3 to 7, the links 4 of the conveyor 2 are designed as multi-functional carriers carrying one or more brush holders 11. According to the type of brush to be manufactured, in the embodiment, the carrier (FIG. 3) or a plurality of to five (FIG. 7) brush holder 11 has only the illustrated pin 32, which can pass through a trigger element. 33 enters an open position from a clamped position. When the brush holder u enters the brush body input region 14, the trigger member 33 is abutted, and the clip 32 is thus opened, allowing a simple application of the brush body 3. Once the brush holder 11 has again exited the brush body input region 14, the abutment of the trigger member 33 is released and the clamp 32 is brought into its clamped position, clamping the brush body 3 held therein. In order to enable the brush body 3 to be properly held when the clip body 32 is opened in the brush body input region 14, especially when the brush body 3 is bent, the brush body 3 is properly prevented from falling out of the brush body holder u. The input area 14 is provided with a brush body handle receiving belt 31. The receiving belt 31 is synchronized with the conveying device 2 (arrow Pf2, Fig. 2). Since the brush body 3 is in the brush holder u and on the other hand on the receiving belt 31, it is also properly held in the open clamp 32. A side guide element (not shown) can also be provided on the receiving τ 31, whereby the brush body 3 is ensured to be placed flat on the one hand, and the brush body 3 is prevented from being clamped at the brush body input region 14 on the other hand. Sideways sliding when transported in the open state. The brush holders u provided on each of the links 4 can be designed to be the same as shown in Figs. However, it is also possible that the brush holders u provided on a chain link 4 have different heights such that the free ends of the partial bristle fields are filled on the different filling devices 15a, 15b and have different lengths, each located at At the same height, and thus particularly easily, the subsequent processing zone 24 can be processed by the same subsequent processing apparatus. To this end, the brush body 3 provided with the shorter bristle bundle is placed in the upper brush holder 11' and the longer bristle holder 3 is placed in the lower brush holder 11. BRIEF DESCRIPTION OF THE DRAWINGS An embodiment of the brush making machine of the present invention will be described in detail below based on the drawings. Middle of the picture

12 201242538 分以示意方式顯示: 圖一 一製刷機之立體圖, 圖二 圖一中製刷機之輸送裝置之一側視圖, 圖三至 圖七 各顯示一以不同刷子容納元件配備之輸送裝置之鏈節。 【主要元件符號說明】 1 製刷機 2 輸送裝置 3 刷體 4 键節 5 鏈條 6 鏈條承載器 7 鏈條驅動器 8 馬達 9 鍊輪 10 驅動帶 11 刷體容納器 12 操作員 13 刷體堆棧 14 刷體輸入區 15a,b填充裝置 16 控制裝置 17a,b轉交裝置 18a,b第一移置單元 19a,b第二移置單元 20 中間暫存器 13 201242538 21 置換元件 22 旋轉容納器 23 填充工具 24 後續加工區 25 輸出裝置 26 輸出堆棧 27 保持器 28 工作台 29 禁制元件 30 換向單元 31 承接帶 32 夾栓 33 觸發元件12 201242538 is shown in a schematic manner: Figure 1 is a perspective view of the brush machine, Figure 2 is a side view of the conveyor of the brush machine, Figure 3 to Figure 7 each show a chain of conveyors equipped with different brush holding elements Section. [Main component symbol description] 1 Brushing machine 2 Conveying device 3 Brush body 4 Key link 5 Chain 6 Chain carrier 7 Chain drive 8 Motor 9 Sprocket 10 Drive belt 11 Brush holder 12 Operator 13 Brush stack 14 Brush body Input area 15a, b filling device 16 control device 17a, b transfer device 18a, b first displacement unit 19a, b second displacement unit 20 intermediate register 13 201242538 21 replacement element 22 rotation receiver 23 filling tool 24 Processing zone 25 Output device 26 Output stack 27 Holder 28 Workbench 29 Forbidden component 30 Commutation unit 31 Bearing strap 32 Clamping pin 33 Triggering component

Pfl 鏈條旋轉方向Pfl chain rotation direction

Pf2 承接帶旋轉方向Pf2 takes the direction of rotation

Claims (1)

201242538 七、申請專利範圍: 1. 一種製刷機(1),具有一循環之輸送裝置(2),該裝置具有刷體容 納器(11),用以輸送刷體(3),至少有一填充裝置(15a、15b)與 該輸送裝置配合,用以在刷體(3)之毛束容納孔中填充刷毛束,及 至少有一後續加工裝置,用以加工刷毛束,其特徵為,設有一刷體 輸入區(14) ’供一操作員(12)以手動方式將刷體(3)置入刷體 容納器(11)’填充裝置或多個填充裝置(15a、15b)配有轉交裝置 (17a、17b)’用以將一刷體(3)由輸送裝置(2)輸入及送回,及 設置一輸出裝置(25),將填充完畢及後續加工完畢之刷體(3)由 輸送裝置(2)傳遞至一輸出堆棧(26)。 2. 根據申請專利範圍第丨項所述之製刷機,其特徵為,在刷體輸入區 (14)至少設有一刷體堆棧(13 )作為供應無刷毛刷體(3 )之料倉。 3. 根據申請專利範圍第i項或第2項所述之製刷機,其特徵為,刷體 容納器(11)具有夾栓(32) ’用以容納一刷體(3)之頭部。 4. 根據申請專利範圍第丨項所述之製刷機,其特徵為,在刷體輸入區 (H)設有一裝置,將夾栓(32)保持在打開位置。 5. 根據申請專利範圍第1項所述之製刷機,其特徵為,在刷體輸入區 (14)設有一自由刷體端之承接帶(31)。 6. 根據申請專利範圍第5項所述之製刷機,其特徵為,承接帶(31) 具有側向之自由刷體端之導引元件。 7. 根據申請專利範圍第丨項所述之製刷機,其特徵為,輸送裝置(2) 具有個別鏈節(4),每個鏈節上至少可固定一刷體容納器(u)。 8. 根據申請專利範圍第1項所述之製刷機’其特徵為,刷體容納器(I!) 具有不同高度’用以容納具有不同高度之部分刷毛場之刷體(3)。 9. 根據申請專利範圍第1項所述之製刷機,其特徵為,轉交裝置(17a、 17b)具有一第一移置單元(1鉗、18b),用以由輸送裝置(2)擷取 15 201242538 一或多個刷體(3),並轉交刷體(3)至一中間暫存器(2〇)或一填 充工具(23)之旋轉容納器(22),及具有一第二移置單元(丨9a、 19b),用以置回一在填充工具(23)上加工完畢之刷體(3)至輸送 裝置(2)上。 1〇·根據申請專利範圍第1項所述之製刷機,其特徵為,刷體輸入區 (14)在輸送裝置(2)之進給方向後設一裝置(16),用以監控一 刷體容納器(11)之填充狀態。 11. 根據申請專利範圍第1項所述之製刷機,其特徵為,輸送裝置⑵ 之上方支線在刷體輸入區(14)下降。 12. 根據申請專利範圍第1項所述之製刷機,其特徵為,製刷機(j) 之各個組件可裝設於一共同之工作台(28)上。 13. 根據申請專利範圍第丨項所述之製刷機,其特徵為,在刷體輸入區 (H)設有禁制元件(29),將操作員(12)之工作區與製刷機(!) 其餘區域隔離。201242538 VII. Patent application scope: 1. A brush making machine (1) having a circulating conveying device (2) having a brush body receiver (11) for conveying the brush body (3) with at least one filling device (15a, 15b) cooperates with the conveying device for filling the tuft of bristles in the tuft receiving holes of the brush body (3), and at least one subsequent processing device for processing the tufts of bristles, characterized in that a brush body is provided Input area (14) 'for an operator (12) to manually place the brush body (3) into the brush holder (11) 'filling device or multiple filling devices (15a, 15b) with a transfer device (17a) , 17b) 'for inputting and returning a brush body (3) from the conveying device (2), and providing an output device (25) for the filling and subsequent processing of the brush body (3) by the conveying device ( 2) Pass to an output stack (26). 2. The brushing machine according to the invention of claim 2, characterized in that at least one brush body stack (13) is provided in the brush body input area (14) as a magazine for supplying the brushless brush body (3). 3. A brushing machine according to the invention of claim 1, wherein the brush holder (11) has a clip (32)' for receiving the head of a brush body (3). 4. A brush making machine according to the invention of claim 2, characterized in that a means is provided in the brush body input zone (H) to hold the clamp (32) in the open position. 5. The brush making machine according to claim 1, wherein the brush body input region (14) is provided with a free brush body end receiving strap (31). 6. The brushing machine of claim 5, wherein the receiving strap (31) has a laterally free guiding body of the brush body. 7. The brushing machine according to the invention of claim 2, characterized in that the conveying device (2) has individual links (4), at least one brush holder (u) can be fixed on each link. 8. The brush making machine according to the first aspect of the invention is characterized in that the brush holder (I!) has different heights </ RTI> for accommodating a brush body (3) having a partial bristle field of different heights. 9. The brushing machine according to claim 1, wherein the transfer device (17a, 17b) has a first displacement unit (1 clamp, 18b) for picking up by the transport device (2) 15 201242538 one or more brush bodies (3), and transfer the brush body (3) to an intermediate register (2) or a filling device (23) of the rotary container (22), and have a second shift The unit (丨9a, 19b) is arranged to return a brush body (3) processed on the filling tool (23) to the conveying device (2). 1 . The brush making machine according to claim 1 , wherein the brush body input area (14) is provided with a device (16) after the feeding direction of the conveying device (2) for monitoring a brush. The filling state of the body container (11). 11. The brush making machine according to claim 1, wherein the upper branch line of the conveying device (2) is lowered at the brush body input area (14). 12. The brushing machine of claim 1, wherein the components of the brushing machine (j) are mountable on a common table (28). 13. The brushing machine according to the invention of claim 2, characterized in that, in the brush body input area (H), a forbidden component (29) is provided, and the working area of the operator (12) and the brushing machine (!) are provided. The rest of the area is isolated.
TW101112144A 2011-04-12 2012-04-06 Brush making machine TW201242538A (en)

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