TW201234059A - Method for producing polarizing plate - Google Patents

Method for producing polarizing plate Download PDF

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Publication number
TW201234059A
TW201234059A TW100139389A TW100139389A TW201234059A TW 201234059 A TW201234059 A TW 201234059A TW 100139389 A TW100139389 A TW 100139389A TW 100139389 A TW100139389 A TW 100139389A TW 201234059 A TW201234059 A TW 201234059A
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Taiwan
Prior art keywords
film
resin film
adhesive
polarizing
acrylic resin
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TW100139389A
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Chinese (zh)
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TWI528056B (en
Inventor
Takayuki Shiraishi
Masahiro Ichihara
Hideki Hayashi
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Sumitomo Chemical Co
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3083Birefringent or phase retarding elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00634Production of filters
    • B29D11/00644Production of filters polarizing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/16Drying; Softening; Cleaning
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/14Protective coatings, e.g. hard coatings
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers

Abstract

This invention provides a method for a polarizing plate comprising: (A) a raw-film-conveying step of conveying a polarizing film, an acrylic resin film and a transparent resin film with the polarizing film being sandwiched between the acrylic resin film and the transparent resin film; (B) a sticking step of sticking the films by sandwiching a laminated body of the films between a first sticking roll being in contact with the acrylic resin film and rotating, and a second sticking roll being in contact with the transparent resin film and rotating; and (C) a curing step of curing the adhesive. In the sticking step (B), the transparent resin film and the acrylic resin film are stuck to the polarizing film in a state that the transparent resin film and the acrylic resin film are tensioned so that the contraction stress on the acrylic resin film side of the laminated body is greater than the contraction stress on the transparent resin film side of the laminated body.

Description

201234059 六、發明說明: 【發明所屬之技術領域】 【_】 本發明係關於一種偏光板的製造方法,特別是關於一種在偏 光膜的一面黏貼丙稀酸類樹脂膜,在偏光膜的另一面黏貼透明樹 脂膜的偏光板的製造方法。 【先前技術】 【0002】 偏光板係作為液晶顯不裝置的構成構件使用,隨著液晶顯示 裝置的普及,其需求急速地增加。而且,隨著液晶顯示裝置在大 型電視機等的應用,對於偏光板也要求在維持或改進其性能 時貫現更加薄壁化、廉價化。 【0003】 说幢1偏^板之構造為:在由二色性色素吸附及定向的聚乙 ΪΪΪΐ 成的偏光膜的至少一面,通常是雙面上,黏貼透 保護膜大多使用以三乙醯纖維素為代表的 維素鑛脂_,其厚麵料卿m〜12_左右。這樣 旨膜對偏光膜的黏貼,大多使用由聚乙烯醇類 膜°然而’藉由水溶性黏接劑在偏光 下,偏光板’在濕齡件下長咖個之情況 】 偏賊從絲關離的問題。 貼於】=====樹脂以外的樹脂,來構成黏 知有使用比較廉價中至少—面。作為這樣的樹脂,已 知有使用含有内g旨環㉔(日^丙湘_樹脂的技術。例如’已 本特開2009—122663 八丙烯酸類樹脂的保護膜(參照曰 的範圍内進行過單車由或^ 且’開發出在拉伸比50%〜200% 曰本特開2008—216586又^拉伸之丙烯酸類樹脂的保護膜(參照 就公報)。藉由使用這樣拉伸的丙烯酸類 201234059 樹脂,能夠製成機械強度和熱收縮性優良的光學膜。 【0005】 ^在長條狀的偏光膜上疊層有長條狀的保護膜之偏光板,能夠 藉由使用黏貼輕的輕對輕(r〇ll—1〇—r〇U)黏貼方式製造之。輕對 輥黏貼方式a,是藉由黏接劑在長條的偏光膜上疊層長條的保護 膜,在該狀態下用2個黏貼輥進行夾壓,藉此黏貼偏光膜和保護 膜的方法。在該黏貼方式中,黏接劑,大多使用以活性能量線等 硬化的黏接劑。這樣的硬化性黏接劑的硬化速度快,難以給膜帶 來因水分而產生的不良影響,因而是較佳的。 【發明内容】 [發明所欲解決的問題] 【0006】 本案發明人等,以實現偏光板的更加廉價化和薄壁化為目 的,q研究之方法為:以輥對輥黏貼方式製造在偏光膜的一面具 f丙烯酸類樹脂膜,在另一面具有透明樹脂膜的偏光板。其結果 是,發現存在如下的傾向:在通常的條件下進行輥對報黏貼時, 由於丙烯酸類樹脂膜和透明樹脂膜的收縮應力的不同等,偏光板 的丙烯酸類樹脂膜侧凸出,而透明樹脂膜侧或設於其表面 劑層侧凹入,即表現出反捲曲。 ’ 【0007】 —在將偏光板黏貼於液晶單元時,在透明樹脂膜的外側設置黏 著劑層,偏光板藉由該黏著劑層黏貼於液晶單元。此時,對於反 捲曲的偏光板,由於黏著劑層一側變為凹狀,如果是少 捲 則沒有問題,但在捲曲魏大之情況下,在無於液晶單元 ,在黏著劑層的中央部含有氣泡。因此,容易產生因氣泡引 光學特性變差或黏貼強度下降等不良情況。 【0008】 a還可能有與之相反地黏著劑層一侧凸出之所謂正捲曲的狀 態。該正捲曲的偏光板,由於黏著劑層的中央部凸出,所以能夠 201234059 壓黏接觸的中央部至液晶單元以使得空氣逸制周圍並且進 黏接,因而如果有少許正捲曲則將偏光板黏貼到液晶單元變得 谷ί ,而疋較佳的。然而,當正捲曲變得過大時,由於此時使 偏光板,曲的力較大,所以黏接物從與液晶單元的表面黏接的偏 光板一端開始剝離而浮起,易出現偏光板容易從液晶單元剝離的 不良現象。 【0009】 本發明的目的在於提供一種不易產生過度反捲曲,光學特性 或黏貼強度良好的偏光板的製造方法。 [解決問題之技術手段] 【0010】 一上述問題,可藉由本發明的偏光板的製造方法來解決,該偏 ,板的製造方法,係在具有聚乙烯醇類樹脂膜及吸附至該聚乙烯 醇類樹脂膜並定向的二色性色素之偏光膜的一面’藉由黏接劑黏 ,丙烯酸類樹脂膜,在該偏光膜的另一面,藉由黏接劑黏貼透明 树月曰膜:本發明的製造方法包括:(Α)原料膜輸送步驟,以用該 丙烯酸類樹脂膜和該透明樹脂膜夹著該偏光膜之方式輸送該偏光 ^、該丙烯酸類樹脂膜以及該透明樹脂膜;黏貼步驟,分別 藉由硬化性的黏接劑,在該偏光膜的一面疊置該丙烯酸類樹脂 膜,在該偏光膜的另一面疊置該透明樹脂膜,然後用與該丙烯酸 類樹脂膜接觸並沿該丙烯酸類樹脂膜的輸送方向旋轉之第丨黏貼 輥和與該透明樹脂膜接觸並沿該透明樹脂膜的輸送方向旋轉之第 2黏貼輥’夾著該丙烯酸類樹脂膜/該偏光膜/該透明樹脂膜的疊層 體來進行上述黏貼;以及(C)硬化步驟,在該黏貼步驟(β)之 後’使得該黏接劑硬化’而使得該丙烯酸類樹脂膜及該透明樹脂 膜與該偏光膜黏接。在該黏貼步驟(Β)中,以使得該疊層體的該 丙烯酸類樹脂膜侧的該輸送方向上的收縮應力比該疊層.體的該透 ,樹脂膜側的該輸送方.向上的收縮應力大之方式,在賦予該透明 树月曰膜及§亥丙烯酸類樹脂膜張力的狀態下,將該透明樹脂膜及該 丙烯酸類樹脂膜黏貼至該偏光膜上。 、 201234059 【0011】 在此情況下,該黏貼步驟(B),官、条onu_ 樹脂膜的外側)接觸之第2黏貼_圓周速度 侧)接觸之第1黏貼^圓= 度之比為1.0105以上、1.0141以下之方式進行。 【0012】 或者是,該黏貼步驟(B),宜以黏貼至該偏光 面積醜力(雜錄力) 脂膜的每單位剖面積的張力(黏貼前張力) 【0013】 依本發明的製造方法,宜更包括:保護膜黏貼步驟,在該丙 稀Μ員樹脂财_貼至該偏細的面之相反_面,黏貼保護 膜0 【0014】 另外,該透明樹脂膜,宜為未進行拉伸的膜、或是進行過單 軸或雙軸拉伸的膜。 【0015】 又另外,依本發明的製造方法,宜更包括:黏接劑塗布步驟, 在,原料膜輸送步驟(Α)的過程中,在該丙烯酸類樹脂膜的黏貼 至邊偏光膜的面(黏貼面)塗布該黏接劑,在該透明樹脂膜的黏貼至 該偏光膜的面(黏貼面)塗布該黏接劑。 【0016】 該黏接劑宜含有活性能量線硬化樹脂,該硬化步驟(C),宜 以藉由照射活性能量線使得該活性能量線硬化樹脂硬化之方式進 行。 [對照先前技術之功效] 【0017】 依據本發明的偏光板的製造方法,可藉由使用丙烯酸類樹脂 來製造廉價又薄壁的偏光板。除此之外,以丙烯酸類樹脂膜侧的 201234059 ,送方向上的收縮應力大於透明樹脂膜侧的輪送方向上的應 力之方式,在射兩縣力的狀態下將兩縣貼至偏光膜上、’、。g 2田與透,樹脂膜侧相比,丙烯酸類樹脂膜側有更強的收縮應力 作=,使得偏光板向丙烯酸類樹脂膜側撓曲的力發揮作用。這樣, 膜敝縮應力具有差異,從而矯正因兩膜的㈣應力不同 而導致丙_麵脂賴的凸狀變Α之過歧捲曲, 捲曲量變小,或進而使得偏光板為少許正捲曲。由此,^供一 種抑制過度反捲曲,光學特性或黏貼強度優㈣偏光板。 【實施方式】 【0019】 下面參照附圖對本發明的若干實施態樣進行說明。此 不受以下說明的構件或配置等而有所限定,這些構 月b夠按照本發明的宗旨進行適當改變。 ’、 【0020】 以下詳細說明偏光板的製造方法。目1是顯示向 丙烯,類樹脂膜和透明樹脂膜的步驟之剖面示意圖。如該= :光已定 色性色素的聚乙烯醇類樹脂所構 的另—面’藉由黏接劑黏貼透明樹脂膜23。本實施能ί 的偏光板20的製造方法包括原觸輪送步驟(Α)、無 ·& =硬化步驟(C)。並且’在本實施態樣中進行保護膜黏貼步驟) 【0021】 在原《輸送步驟⑷巾,沿固定方向輸送偏光膜& 向其-面供給丙烯酸類樹脂膜25,向另—面旨1並 在原料膜輸送步驟⑷的過程中,藉由黏接劑塗布裝 烯酸類樹脂膜25之黏貼至偏光膜21的一面 ,丙 =藉由另一黏接劑塗布裝置13向透明樹脂“之黏 膜21的一面(黏貼面)塗布黏接劑。 偏光 201234059 【0022】 用與丙烯酸類樹脂膜25的外側的一面接觸之第工 和與透明樹脂膜23的外侧的一面接觸之第2黏貼輥16/夹住^ 酸類樹脂膜25/偏光膜21/透明樹脂膜23的疊層體,以此 = 2步驟(BV第1黏貼輕15和第2黏貼報16沿各自接g‘ 的輸达方向旋轉,圖中的曲線箭頭表示其旋轉方向。 、 【0023】 巧硬化步驟(C),是從硬化裝置18向在黏貼步驟⑻ 传的疊層體供給用以使黏接劑硬化的能量,使得偏光膜21 ^ 25之間、偏光膜21和透日卿旨膜23之間的黏接劑ί 化之步驟。以下,對這些各個步驟依次展開說明。 【0024】 [原料膜輸送步驟(Α)] 蜱妝送步驟(Α)中,從捲成輥狀的偏光膜21送出長 二Ϊ以既定速度送出的偏光膜21的—面,供給從 Si t 樹脂膜25送出·條狀的丙烯酸纖脂 透日娜臟狀的 限制各適合該製造裝置驗即可,並無特別 輸逆过声可崎…兔 、產巨日寸間,輸送速度宜較大。具體而言, tS 約im/分鐘〜編分鐘。 以丙:ί酸類樹脂膜定’只要在輸送步驟的最後’在 上,輸送各膜即可。在/月曰膜23夾住偏光膜21之固定方向 丙烯酸麵脂膜25或例如相對偏光膜21的輸送方向, 方向輪送的部分,也^机膜23’可以有向如圖的朝向垂直的 J以有平行地輪送的部分。另外,在存有製 201234059201234059 VI. Description of the invention: [Technical field to which the invention pertains] [_] The present invention relates to a method for manufacturing a polarizing plate, and more particularly to a method of adhering an acrylic resin film on one side of a polarizing film and pasting on the other side of the polarizing film. A method of producing a polarizing plate of a transparent resin film. [Prior Art] [0002] A polarizing plate is used as a constituent member of a liquid crystal display device, and its demand is rapidly increasing with the spread of liquid crystal display devices. Further, with the application of a liquid crystal display device to a large-sized television set or the like, it is required for the polarizing plate to be thinner and cheaper when maintaining or improving its performance. [0003] The structure of the slab is such that at least one side of the polarizing film formed by the polychromatic dye adsorbed and oriented by the dichroic dye is usually on both sides, and the adhesive film is mostly used with triethylene fluorene. Cellulose is represented by the vitamin olerite _, and its thick fabric is m~12_. In this case, the adhesion of the film to the polarizing film is mostly made of a polyvinyl alcohol film. However, the case of the polarizing plate under the polarized light by the water-soluble adhesive is long under the wet parts. The problem of leaving. It is attached to the resin other than the resin to form a paste which is relatively inexpensive to use at least. As such a resin, there is known a technique of using a resin containing a ring of 24 (for example, a resin). For example, a protective film of the acrylic resin of the Japanese Patent Laid-Open No. 2009-122663 (referred to as a bicycle in the range of 曰By or ^ and 'developed a protective film of acrylic resin in a stretch ratio of 50% to 200% 曰本特开 2008-216586 and stretched (refer to the bulletin). By using such stretched acrylic 201234059 The resin can be made into an optical film excellent in mechanical strength and heat shrinkability. [0005] A polarizing plate in which a long protective film is laminated on a long polarizing film can be lightly applied by sticking Light (r〇ll-1〇-r〇U) is applied by means of adhesive bonding. The light-to-roller bonding method a is to laminate a long protective film on a long polarizing film by an adhesive, in this state. A method of adhering a polarizing film and a protective film by sandwiching two adhesive rollers. In the pasting method, an adhesive which is hardened by an active energy ray or the like is often used as the adhesive. Such a hardening adhesive The hardening speed is fast, and it is difficult to bring the film to the moisture [Effects of the Invention] [Invention] The inventors of the present invention have the object of making the polarizing plate more expensive and thinner. A mask f-acrylic resin film on a polarizing film and a polarizing plate having a transparent resin film on the other surface were produced by a roll-to-roll adhesion method. As a result, it was found that there was a tendency to perform roll-to-roll adhesion under normal conditions. When the acrylic resin film and the transparent resin film have different shrinkage stresses, the acrylic resin film side of the polarizing plate protrudes, and the transparent resin film side or the surface agent layer side thereof is concave, that is, it exhibits anti-curling. [0007] - When the polarizing plate is adhered to the liquid crystal cell, an adhesive layer is provided on the outer side of the transparent resin film, and the polarizing plate is adhered to the liquid crystal cell by the adhesive layer. At this time, for the anti-crimping polarizing plate, Since the side of the adhesive layer is concave, there is no problem if it is a small roll, but in the case of curling, there is no bubble in the liquid crystal unit, and bubbles are contained in the center of the adhesive layer. Therefore, there is a problem that the optical characteristics of the bubble are deteriorated or the adhesive strength is lowered. [0008] A may also have a state of so-called positive curl which is convex on the side of the adhesive layer. The positively curled polarizing plate Since the central portion of the adhesive layer is convex, it is possible to press the central portion of the adhesive contact 201234059 to the liquid crystal cell so that the air escapes around and adheres, so if a slight curl is applied, the polarizing plate is adhered to the liquid crystal cell. However, when the positive curl becomes too large, since the polarizing plate and the bending force are large at this time, the adhesive peels off from the end of the polarizing plate bonded to the surface of the liquid crystal cell. On the other hand, it is easy to cause a problem that the polarizing plate is easily peeled off from the liquid crystal cell. [0009] An object of the present invention is to provide a method for producing a polarizing plate which is less likely to cause excessive back curling and which has excellent optical properties or adhesive strength. [Technical means for solving the problem] [0010] The above problem can be solved by the method for producing a polarizing plate of the present invention, which is characterized in that it has a polyvinyl alcohol-based resin film and is adsorbed to the polyethylene. One side of the polarizing film of the dichroic dye which is oriented with the alcohol resin film is adhered by an adhesive, and an acrylic resin film is adhered to the transparent tree moon film by the adhesive on the other side of the polarizing film: The manufacturing method of the present invention includes: (Α) a raw material film transporting step of transporting the polarizing film, the acrylic resin film, and the transparent resin film by sandwiching the polarizing film with the acrylic resin film and the transparent resin film; a step of laminating the acrylic resin film on one surface of the polarizing film by a curing adhesive, stacking the transparent resin film on the other surface of the polarizing film, and then contacting the acrylic resin film a second adhesive roller that rotates in the conveying direction of the acrylic resin film and a second adhesive roller that is in contact with the transparent resin film and rotates in the conveying direction of the transparent resin film sandwiches the acrylic tree a film of the polarizing film/the polarizing film/the transparent resin film to perform the above-mentioned pasting; and (C) a hardening step of 'hardening the adhesive' after the pasting step (β) to make the acrylic resin film And the transparent resin film is bonded to the polarizing film. In the pasting step (Β), the shrinkage stress in the transport direction of the acrylic resin film side of the laminate is higher than the transport of the laminate, and the transport side of the resin film is upward. In a state in which the shrinkage stress is large, the transparent resin film and the acrylic resin film are adhered to the polarizing film while the tension of the transparent tree menis film and the acrylic resin film are applied. 201234059 [0011] In this case, the ratio of the first paste to the circle = degree of contact with the second paste _ circumferential speed side of the adhesive step (B), the contact of the outer layer of the onu_ resin film) is 1.0105 or more. , 1.0141 or less. [0012] Alternatively, the adhesive step (B) is preferably applied to the tension of the eccentricity (miscelling force) of the polarizing area per unit sectional area (pre-adhesive tension). [0013] The manufacturing method according to the present invention The method further includes: a protective film sticking step, in which the acryl resin is attached to the opposite side of the thin surface, the protective film is adhered to the surface 0 [0014] In addition, the transparent resin film is preferably not pulled. A stretched film or a film that has been subjected to uniaxial or biaxial stretching. Further, in addition, the manufacturing method according to the present invention further includes an adhesive coating step of adhering the acrylic resin film to the side of the polarizing film during the raw material film transporting step (Α). (Adhesive surface) The adhesive is applied, and the adhesive is applied to a surface (adhesive surface) of the transparent resin film adhered to the polarizing film. The adhesive preferably contains an active energy ray-curable resin, and the hardening step (C) is preferably carried out by irradiating the active energy ray to harden the active energy ray-hardening resin. [Comparative to the effects of the prior art] [0017] According to the method for producing a polarizing plate of the present invention, an inexpensive and thin-walled polarizing plate can be produced by using an acrylic resin. In addition, in 201234059 on the side of the acrylic resin film, the shrinkage stress in the feed direction is larger than the stress in the direction of the transfer in the transparent resin film side, and the two counties are attached to the polarizing film in the state of shooting two counts. on,',. When the g 2 field is transparent to the resin film side, the acrylic resin film side has a stronger shrinkage stress, and the polarizing plate acts to deflect the acrylic resin film side. Thus, there is a difference in film contraction stress, thereby correcting the excessively convex curl of the convex deformation of the C-side grease due to the difference in the (iv) stress of the two films, the amount of curling becoming small, or the polarizing plate being slightly positively curled. Thus, it is possible to suppress excessive back curling, and to have excellent optical characteristics or adhesion strength (4) polarizing plate. Embodiments [0019] Several embodiments of the present invention will be described below with reference to the accompanying drawings. This is not limited by the members or configurations described below, and these constitutions b are appropriately changed in accordance with the gist of the present invention. [0020] The method of manufacturing the polarizing plate will be described in detail below. The first object is a schematic cross-sectional view showing the steps of the propylene-based resin film and the transparent resin film. If the = surface of the polyvinyl alcohol-based resin having a color-fixing dye is adhered to the transparent resin film 23 by an adhesive. The manufacturing method of the polarizing plate 20 of the present embodiment includes the original wheel feeding step (Α), the no-and-hardening step (C). Further, 'the protective film attaching step is carried out in the present embodiment.】 [0021] In the original "transporting step (4), the polarizing film is transported in a fixed direction and the acrylic resin film 25 is supplied to the surface thereof, and the other is intended to be In the process of the raw material film transporting step (4), the adhesive layer of the olefinic resin film 25 is adhered to one side of the polarizing film 21 by the adhesive, and the adhesive film 21 is applied to the transparent resin by the other adhesive applying device 13. Adhesive is applied to one side (adhesive surface). Polarized light 201234059 [0022] A second adhesive roller 16/clip that is in contact with one surface of the outer side of the acrylic resin film 25 and a surface that is in contact with the outer side of the transparent resin film 23 The laminate of the acid-based resin film 25/polarizing film 21/transparent resin film 23 is rotated by the step 2 (the BV first adhesive light 15 and the second adhesive report 16 are rotated in the direction of the respective g's). The curved arrow in the middle indicates the direction of rotation. [0023] The hardening step (C) is to supply energy from the hardening device 18 to the laminate transferred in the pasting step (8) to harden the adhesive so that the polarizing film 21 Between 25, polarizing film 21 and transparent Japanese film 2 The steps of the adhesive sizing between the three steps are as follows. [0024] [Material film transporting step (Α)] In the 蜱 makeup delivery step (Α), the polarized light is rolled into a roll shape. The film 21 sends out the surface of the polarizing film 21 which is sent at a predetermined speed, and the supply of the strip-shaped acrylic viscous viscous film from the Si t resin film 25 is limited to the manufacturing apparatus, and No special loss reverse sound can be ... ... rabbit, production between the day, the delivery speed should be larger. Specifically, tS about im / minute ~ minutes minutes. With a: C: acid resin film set 'as long as in the delivery step Finally, the film may be conveyed. The film may be held in the fixed direction of the polarizing film 21 or the direction of the transport of the polarizing film 21, for example, in the direction in which the polarizing film 21 is transported. 23' may have a portion that is oriented perpendicular to the direction of the figure to have a parallel rotation. In addition, in the presence of 201234059

St置亡的限制之情況下’丙烯酸類樹脂膜25或透明樹脂 偏光膜21的輸送方向的相反方向之後,也可藉 由適田的齡轉換方向至朝向偏光膜21的—面,而進行。並 彳t’fiiiH2;齡'融包含垂直方向的適當肖度送出之 ~^、、,措由、备的輥來轉換方向至朝向偏光膜21的一面,而進 订輸达。 【0027】 <保護膜黏貼步驟(D) > 膜,田但丙稀酸類樹賴25,能夠以黏貼至偏光 驟(A)。料m ϋ钱有健關雜、,供應至顧膜輸送步 貼賴25或具有其的偏 丙㈣抑制捲㈣效果。在該情況下, 明中必需的步驟,係任意的步驟。 ^⑼不疋本發 【0028】 機。:的黏貼可使用親式貼合機等黏貼 微在这保賴黏貼步驟⑼中,丙稀酸類樹脂膜In the case where the restriction of the stagnation is carried out, the direction opposite to the direction in which the acrylic resin film 25 or the transparent resin polarizing film 21 is transported may be performed by the direction of the age of the field to the surface of the polarizing film 21. And 彳t'fiiiH2; the age of 'fused with the appropriate direction of the vertical direction sent out ^^,, and the prepared roller to switch direction to the side facing the polarizing film 21, and the input is ordered. [0027] <Protective Film Adhesion Step (D) > Membrane, but the acrylic acid-based resin 25 can be adhered to the polarizing light (A). The material m is rich in health, and is supplied to the film transport step. It is applied to the film or has its partial (four) suppression volume (four) effect. In this case, the steps necessary in the description are arbitrary steps. ^(9) 不疋本发 [0028] Machine. : Adhesive can be adhered using a pro-bonding machine, etc. Micro-resin resin film in this adhesion step (9)

張力和保護膜的黏貼前張力可以相同,也可同。* '月| 【0029】 J 調整各自的黏貼前張力的方法雖無特別限 如:調節施加在黏貼裝置中膜的黏貼報上的扭矩,和用= ,輥或夾送輥上的扭矩之方法;使得黏貼輥 ° = 二T昆的圓周速度有細微差別而產生張 <黏接劑塗布步驟> 偏光膜21和丙烯酸類樹脂膜25之間的黏貼 读 明樹脂膜23之間的黏貼,係藉由黏接劑進行。黏接^膜可== 201234059 膜輸送步驟(A)中的任意階段,分別塗布在y扁光膜21的黏貼 面和丙烯酸類樹脂膜25的黏貼面其中至少一個面上,偏光膜 的黏貼面和透明樹脂膜23的黏貼面其中至少一個面上。在圖中, 雖分別使用黏接劑塗布裝置12在丙烯酸類樹脂膜25的黏貼面、 使用黏接劑塗布裝置13在透明樹脂膜23的黏貼面塗布黏接劑, 但塗布黏接劑的面並不限定於此。例如’也可不在丙烯酸類樹脂 膜25或透明樹脂膜23而在偏光膜21的黏貼面塗布黏接劑,或者 也可在丙烯酸類樹脂膜25、透明樹脂膜23、偏光膜21的所有黏 貼面塗布黏接劑。 【0031】 但是,從操作性等方面來看,宜在丙烯酸類樹脂膜25和透明 樹脂膜23各自黏貼在偏光膜21的面預先塗布黏接劑。即,對於 原料膜輸送步驟(A),為了其後的黏貼步驟(B)而存在以藉由 丙烯酸類樹脂膜25和透明樹脂膜23夾住偏光膜21之方式輸^之 部分’因而宜在該部分預先塗布黏接劑。 【0032】 因此’宜在原料膜輸送步驟(A)的中途進行黏接劑塗布步驟。 在該黏接劑塗布步驟中,在丙烯酸類樹脂膜25和透明樹脂膜23 各自黏貼至偏光膜21的面上塗布黏接劑。 、 【0033】 f向丙烯酸類樹脂膜25和透明樹脂膜23的黏接面塗布黏接 劑之前,也可以實施如電暈處理、電漿處理、紫外 2束照射處理絲祕性化處理。另外,各侧 ,仃清洗及乾燥處理,也可進行㈣接處理臟表面改 k布以及繼此之後的乾燥處理。 、 【0034】 搡用ϊΐϋΐίί置12、13的結構布方法並無_的限定, ^用此夠羽塗麵要量_接_裝置和方法即可。例如可採 201234059 【0035】 <黏貼步驟(B) > 在原料膜輸送步驟(A)中,以炎 的兩侧供給的丙稀酸類樹脂膜25和透明樹脂g 至後續的黏貼步驟⑻。在該黏貼步驟⑻中m3,被供給 接觸的第2黏貼輥16,黏貼這些膜。-透咖曰臈23的外側. 【0036】 ' 卖i目上^^:’在通常的黏貼條件即第1黏貼輥15的圓周进声知笛2 反捲曲。因此,在本實施易變為過度 狀態下,將式’在賦予兩膜23、25以張力的 、。37】膜23、25黏貼到偏光膜21上。 何=^賦予兩膜23、25張力的方法’雖有各種各樣的方法, 仏了舉出例如以下的2個實施態樣。 的圓周(2)/又設與透明樹脂膜23的外側接觸的第2黏貼輥16 15的南相對於丙稀酸類樹脂Μ 25的外側接觸的第1黏貼輥 的圓周速度之比為丨_5以上、丨麵以下。 力,相膜/的每單位剖面積的黏貼前張 以上。透明树曰膜的母早位剖面積的黏貼前張力之比為1 『上述(Β — 1)及(Β~~2)的實施態樣依次進行說明。 (β —Ό第1實施態樣 _ίί實施態樣中,在黏貼步驟⑻卜以第2黏貼報16的 圓周逮度相對於第丨黏魏15 _周速度之比為丨謹以上、 12 201234059 1.0141以下之方式進行黏貼。假設第1黏貼輥15的圓周速度為The tension before the adhesion of the protective film can be the same or the same. * 'Month| 【0029】 J There are no special restrictions on the method of adjusting the tension before the adhesion: the torque applied to the adhesion of the film applied to the adhesive device, and the method of using the torque on the roller or the pinch roller. The adhesion speed of the adhesive roller ° = two T Kun is generated to produce a sheet < adhesive coating step > the adhesion between the polarizing film 21 and the acrylic resin film 25 is read, and the adhesion between the resin film 23 is observed, It is carried out by means of an adhesive. Adhesive film can be used at any stage in the film transporting step (A), and is applied to at least one of the adhesive surface of the y-flat film 21 and the adhesive surface of the acrylic resin film 25, and the adhesive film of the polarizing film. And at least one of the adhesive faces of the transparent resin film 23. In the figure, the adhesive is applied to the adhesive surface of the acrylic resin film 25 by using the adhesive coating device 12, and the adhesive is applied to the adhesive surface of the transparent resin film 23 by the adhesive application device 13, but the surface of the adhesive is applied. It is not limited to this. For example, the adhesive may be applied to the adhesive surface of the polarizing film 21 instead of the acrylic resin film 25 or the transparent resin film 23, or all the adhesive surfaces of the acrylic resin film 25, the transparent resin film 23, and the polarizing film 21 may be used. Apply adhesive. However, it is preferable that the adhesive is applied to the surface of the polarizing film 21 in which the acrylic resin film 25 and the transparent resin film 23 are adhered to each other from the viewpoint of operability and the like. In other words, in the raw material film transporting step (A), the portion to be transferred in such a manner that the polarizing film 21 is sandwiched by the acrylic resin film 25 and the transparent resin film 23 is present for the subsequent pasting step (B). This part is pre-coated with an adhesive. Therefore, it is preferable to carry out the adhesive application step in the middle of the raw material film transporting step (A). In the adhesive application step, an adhesive is applied to the surface of the acrylic resin film 25 and the transparent resin film 23 which are adhered to the polarizing film 21, respectively. [0033] Before the application of the adhesive to the bonding surface of the acrylic resin film 25 and the transparent resin film 23, it is also possible to perform a process such as corona treatment, plasma treatment, or ultraviolet 2 beam irradiation treatment. In addition, each side, 仃 cleaning and drying treatment, can also be carried out (4) to treat the dirty surface to change the k cloth and then the drying process. [0034] 结构 ί ί ί ί 12 、 、 、 、 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 结构 结构For example, 201234059 [0035] <Adhesive Step (B) > In the raw material film transporting step (A), the acrylic resin film 25 and the transparent resin g supplied from both sides of the inflammatory side are applied to the subsequent pasting step (8). In the pasting step (8), m3 is supplied to the second adhesive roller 16 which is in contact with each other, and these films are adhered. - The outer side of the coffee pot 23. [0036] 'Selling on the head ^^:' In the usual pasting condition, that is, the circumference of the first sticking roller 15 is fluted. Therefore, in the state where the present embodiment is liable to become excessive, the formula "is imparted tension to the two films 23, 25. 37] The films 23, 25 are adhered to the polarizing film 21. There are various methods for how to apply the tension of the two films 23 and 25, and for example, the following two embodiments are given. The circumference (2)/the ratio of the circumferential speed of the first adhesive roller which is in contact with the outer side of the acrylic resin crucible 25 in the south of the second adhesive roller 16 15 which is in contact with the outer side of the transparent resin film 23 is 丨_5 Above, below the surface. Force, phase film / per unit sectional area of the paste before the top. The ratio of the pre-adhesive tension of the mother's early cross-sectional area of the transparent tree decidua is 1 "the above-mentioned (Β-1) and (Β~~2) embodiments are sequentially described. (β - Ό 1st Embodiment _ ίί 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施 实施Adhesion is performed in a manner of 1.0141 or less. It is assumed that the peripheral speed of the first bonding roller 15 is

Ri、第2黏貼輥16的圓周速度為r2,則意味著該圓周速度的關係 滿足以下公式(1)。 1.0105^^/^^1.0141 (1) 【0039】 藉由該圓周速度之比,丙烯酸類樹脂膜25以較大的力沿輸送 方向送出膜,透明樹脂膜23以更小的力沿輸送方向送出膜。因此, 丙烯酸類樹脂膜25與透明樹脂膜23相比,成為施加了更大張力 的狀態。由此’在分別賦予丙烯酸類樹脂膜25相對收縮應力、透 明樹脂膜23相對拉伸應力的狀態下,輸送至下個硬化步驟(c), 使黏接劑硬化。其結果’因為丙烯酸類樹脂膜25和透明樹脂膜 的收縮應力的差,偏光板20成為接近平坦的狀態。 、 【0040】 第2黏貼輥16的圓周速度相對第丨黏貼輥15的圓周速度之 比變小時’偏光板容易變為如圖2 (a)所示的反捲曲,相反地, 萬圓周速度之憂大時,偏光板容易變為圖2 (b)所示的正捲曲。 【0041】 當第2黏貼輥16的圓周速度相對於第i黏貼輥15的圓周速 度之比小於1.0105時,反捲曲的捲曲量變得過大,在進行對液曰 單元40的黏貼時有可能容易吸入氣泡。該圓周速度之比變得^ 大,則反捲曲的捲曲量變小並接近平坦,當超過某固定的值 此時透明樹脂膜23側成為凸狀的正捲曲。如果是捲曲量較小的 微的正捲曲,則由於黏接劑層變凸,所以在將偏光板2〇黏 ^ 晶單兀40時,氣泡難以進入,因而是較佳的。然而,當第2 輕16的圓周速度相對於第丨黏貼輥15的圓周速度之比超過^⑷ 犄,此時正捲曲的捲曲量變得過大,在黏貼至液晶單元. 可能偏光板2〇易從液晶單元4〇剝離的不良情況。 在假設正捧曲為正(+ )、反捲曲為負(—)之 捲曲量在-〜·mm左右的範_,如後述的實施例所車^, 13 201234059 ,的範園内的圓周速度之比為以上、工.刚Ri and the circumferential speed of the second applicator roller 16 are r2, which means that the relationship of the peripheral speed satisfies the following formula (1). 1.0105^^/^^1.0141 (1) [0039] By the ratio of the peripheral speeds, the acrylic resin film 25 is fed out in a conveying direction with a large force, and the transparent resin film 23 is sent out in a conveying direction with a smaller force. membrane. Therefore, the acrylic resin film 25 is in a state in which a larger tension is applied than the transparent resin film 23. Thus, the acrylic resin film 25 is supplied to the next curing step (c) in a state where the relative shrinkage stress and the transparent resin film 23 are relatively subjected to the tensile stress, respectively, and the adhesive is cured. As a result, the polarizing plate 20 is in a state of being nearly flat due to the difference in shrinkage stress between the acrylic resin film 25 and the transparent resin film. [0040] The ratio of the peripheral speed of the second adhesive roller 16 to the peripheral speed of the second adhesive roller 15 becomes small. The polarizing plate easily becomes reversely curled as shown in FIG. 2(a), and conversely, the circumferential speed is When it is too big, the polarizing plate tends to become the positive curl shown in Fig. 2(b). When the ratio of the peripheral speed of the second adhesive roller 16 to the peripheral speed of the i-th adhesive roller 15 is less than 1.0105, the curl amount of the reverse curl becomes excessively large, and it is likely to be easily inhaled when the adhesive to the liquid helium unit 40 is performed. bubble. When the ratio of the circumferential speed becomes large, the amount of curling of the reverse curl becomes small and is nearly flat, and when it exceeds a certain fixed value, the side of the transparent resin film 23 becomes a convex positive curl. In the case of a slight positive curl having a small amount of curling, since the adhesive layer is convex, it is preferable that the bubble is hard to enter when the polarizing plate 2 is adhered to the single crystal 40. However, when the ratio of the circumferential speed of the second light 16 to the peripheral speed of the second adhesive roller 15 exceeds ^(4) 犄, the curl amount of the positive curl becomes excessively large, and is adhered to the liquid crystal cell. The problem that the liquid crystal cell 4 is peeled off. In the assumption that the curl is positive (+) and the reverse curl is negative (-), the curl amount is about -~·mm, and the circumferential speed in the range of the car according to the embodiment described later, 13 201234059 Than the above, work. just

下。k樣,藉由使得第2黏貼輥16的圓周速度R 15的圓周速度Rl稍大,而將兩者之比設定輥 獲得的偏光板20的反捲曲或正捲曲不會f上 地控制捲曲量。 w艾侍尥度,此更確貫適當 【0043】 此外,如下所述測定偏光板2〇的捲曲量。 、、/ 的f動方向⑽)將偏光板2G剪裁為適當‘小。將大 Ϊ,之情況下使凸的—側朝下,或在沒有產生 二ί1ΐ2〇=,%的環境下靜置 (虛線所又有的面’以用四邊形表示的假想面 若在加声;了㈣)來顯不。在最初未觀察到捲曲之情況下, 則^照以·;的^了靜置1小時後變為下凸, A卜几日,丨& μ 7的方法測疋捲曲1,但若在靜置1小時後變 曲量。另J面所示的方法測定捲 觀察到捲曲,_轉偏光板^仍處於最初放置的狀態而未 下也未觀察到捲曲則判’若在f反面翻轉的狀態 觀察到捲曲之情況下用以下所示的方法測定捲曲量。在 捲曲量。 如圖所不,使成為凸的一側朝下,來測定 【0044】 側為Lia以員脂f 23側為凹,丙烯酸類樹脂膜25 酸類樹脂膜25側為下來’使得丙烯 中,使假想面中的於基準面。在反捲曲的偏光板20under. In the k-like manner, by making the peripheral speed R1 of the circumferential speed R 15 of the second adhesive roller 16 slightly larger, the reverse curl or the positive curl of the polarizing plate 20 obtained by setting the ratio of the two is not controlled. . w Ai, the accuracy is more appropriate. [0043] Further, the amount of curl of the polarizing plate 2 is measured as follows. , , and the direction of the f (10)) cut the polarizing plate 2G to be appropriate 'small. In the case of a big cockroach, in the case of a convex-side down, or in an environment where no ί1ΐ2〇=,% is left (the other side of the dotted line is 'in the imaginary plane represented by the quadrilateral if it is added; (4)) to show. In the case where the curl is not observed at the beginning, the ^ is turned on for 1 hour and then becomes convex, and the method of 丨 & μ 7 measures curl 1 but if it is still The amount of change after 1 hour was set. In the method shown in the J-side, the curl is observed in the roll, and the _-transformed polarizing plate is still in the initial state of being placed, and the curl is not observed, and if the curl is observed in the state where the reverse side is reversed, the following is used. The method shown measures the amount of crimp. The amount of curling. As shown in the figure, the side which is convex is turned downward, and the side of the [0044] side is Lia, the side of the fat f 23 is concave, and the side of the acrylic resin film 25 is the acid resin film 25 side. In the face of the datum. In the anti-crimping polarizing plate 20

分別在Bl、C1 ^^在A1的位置’另外的角B、C及D D1的位置。即在該圖中,顯示了偏光板2〇的 201234059 四:t中:二C:及D1、全浮起t狀態’但也存在偏光板20的 有捲曲,則四個& 兩個或二個未洋起之情況。當然,若完全沒 -致。在节狀能、則、C1、D1全部與假想面的四邊形ABCD 別對偏絲2〇 _個角A1、B1、C1及Di分 的高度H,以其最大值作為捲曲^ 樹圖3 (b)顯示出透明樹脂膜23側為凸,丙烯酸類 【0046】 雜ίΐΐΖΖ 16的表面的材質,可例舉如不銹鋼、銅合金、 類i如聚氨醋、聚氣乙烯、補綱橡膠類; 得的陶竞類算。二氧2錯:氧化銘的1種或2種以上熱喷塗而 16為全屬耗;厂ί二宜使第1黏貼輥15為橡膠輥,第2黏貼輥 tb剛胁古j 的橡雜,而在—般與丙烯酸類樹脂膜25相 樹脂膜23側抵接金屬輕,從而能夠將因兩者的 因周tf的差而產生的應力有效且均勻地提供給膜。 【0047】 第2實施態樣 目βϊΐ實ff樣中’以丙稀酸類樹脂膜25的每單位剖面積的黏 比!:以U 2透明-樹脂膜23的每單位剖面積的黏貼前張力之 (進行黏貼。即,藉由在對丙烯酸類樹脂膜25施 樹脂膜25^生更===的狀=進=黏貼’使得丙烯酸類 夢由朝Ή胺·、的收縮應力,以抑制過度反捲曲。這裡,能夠 向的方向拉伸黏貼前的膜’而賦予其黏貼 言、,可舉出例如:以使得將糾板2G捲繞成輥狀 、未圖不)的捲繞力大於送出輥狀的丙烯酸類樹脂膜25The positions of additional angles B, C, and D D1 at positions B1 and C1 ^ at A1, respectively. That is, in the figure, 201234059 of the polarizing plate 2 is shown: four: t: two C: and D1, fully floating t state 'but there is also curling of the polarizing plate 20, then four & two or two A situation that has not risen. Of course, if it is not at all. In the joint energy, then, C1, D1 and the imaginary plane quadrilateral ABCD, the height H of the partial filaments A1, B1, C1 and Di, with the maximum value as the curl ^ treeFig. 3 (b The material of the surface of the transparent resin film 23 is convex, and the surface of the acrylic [0046] 杂 ΐΐΖΖ 16 is exemplified by stainless steel, copper alloy, i.e., polyurethane, polyethylene, and rubber; The Tao Jing class counts. Dioxin 2: 1 or 2 types of thermal spraying and 16 is the total consumption; the factory 2 should make the first adhesive roller 15 as a rubber roller, and the second adhesive roller tb as a rubber In addition, the metal is lightly abutted against the resin film 23 side of the acrylic resin film 25, and the stress due to the difference in the circumference tf between the two can be efficiently and uniformly supplied to the film. [0047] In the second embodiment, the viscosity ratio per unit cross-sectional area of the acrylic resin film 25 is in the case of the β-thickness ff sample: the pre-adhesive tension per unit sectional area of the U 2 transparent-resin film 23 (Adhesive is applied. That is, by applying a resin film 25 to the acrylic resin film 25, the shape of the resin = 25 = = paste = the shrinking stress of the acrylic dream from the oxime, to suppress excessive reversal Here, the film before the adhesion can be stretched in the direction of the adhesive film, and the film can be attached thereto, for example, such that the winding force of the correction plate 2G is wound into a roll shape, which is not shown, is larger than the delivery roller. Acrylic resin film 25

iteJI 15 201234059 輥的旋轉速度具有 的送出軺* (未圖示)的捲繞力之方式,使得兩 差異的方法。 【0048】 赫每單位剖面積的黏貼前張力’是指在膜的寬度方向上 =面積上的施加於膜的黏貼前張力,具體而言,可用以 卜a式(2)表示。 /膜宮剖面積的黏貼前2張力(N/mm2)=膜的黏貼前張力(N) /膜寬度方向的剖面積(mm ) (2). 例,,_^前張力為麵N ’膜寬度方向的剖面積為 n^m之情況下,每單位剖面積的黏貼前張力為㈣⑽馳 【0049】 在本實施態射,以滿足以下公式⑶之方式赃每單位 面積的黏貼前張力之比。 每單位剖面積的黏貼前張力之比=丙稀酸類樹脂膜Μ的每 _,矗_ 刖 ϋΐΓ的黏貼前張力/透明樹賴23的每單位剖面積的黏貼 、~ (3) 【0050】 貼前張力之比,宜為丨以上。當該黏貼前張力之比低於i j,有可能容易產生丙烯酸類樹脂膜25側成為較大凸狀的過度反 ,曲、。黏貼前張力之比的上限雖無特別限定,但宜為2以下。這 ^Ϊ #黏貼前張力之比超過2時’此時相反地容易成為過度 正捲曲。 【0051】 此外,第1實施態樣(B—丨)的圓周速度比和第2實施態樣 j ~2)的_祕力比’雖具有伽任意_方也能抑制反捲曲 的效,,但藉由滿足圓周速度比和黏貼前張力比的兩方面,可得 到更雨的效果。即,使得第2黏軸16的圓周速度相對於第}黏 貼輥15的圓周速度之比為1〇1〇5以上、1〇414以下,並且使得 烯酸^樹脂膜25的每單位剖面積的黏貼前張力相對於透明樹脂膜 23的每單位剖面積的黏貼前張力之比在1以上。由此,使得丙烯 16 201234059 酸類樹脂膜25產生比透明樹脂膜23更大的收縮應力,從而能夠 更確實抑制過度反捲曲。 【0052】 <硬化步驟(C) > 一從黏貼步驟(B)輸送來的以丙烯酸類樹脂膜25/黏接劑(未 圖示)Μ烏光膜21/黏接劑(未圖示)/透明樹脂膜23的順序黏貼的 疊層體,在硬化步驟(C)中使得上述黏接劑硬化,而使得丙烯酸 類樹脂膜25及透明樹脂膜23分別與偏光膜21黏接,成為偏光板 20。在圖中,由黏貼輥15、16所黏貼的疊層體被送入硬化裝置18 中,並在該處實施硬化處理。硬化處理,能夠與黏接劑的種類相 應地藉由活性能量線的照射、加熱、乾燥等來進行之。 【0053】 作為黏接劑,宜使用藉由活性能量線的照射而硬化的活性能 量線硬化性黏接劑。在該情況下,硬化步驟(C)係藉由活性能量 線的照射來進行。用於黏接劑的硬化的活性能量線也可以是例 如:波長為lpm〜10nm的X線、波長為10nm〜4〇〇mn的紫外線、 波長為400nm〜800nm的可見光線等。其中,考岸到县虎' 調製硬化性黏接劑組合物及其穩定性、以及其硬&性能,宜使用 紫外線。紫外線的光源能夠使用例如在波長4〇〇nm以下具有發光 分佈的低壓水銀燈、中壓水銀燈、高壓水銀燈、超高壓^銀^、 化工燈、黑光燈、微波激發水銀燈、金屬鹵化物燈等。 【0054】 紫外線的照射強度由黏接劑的種類或照射時間所決定,並無 特別限制,但例如宜將對引發_活性化有效敝長區域的照^ 強度設絲 G.lmW/em2〜3G()mW/em2,£触奴為 lmW/cm2〜 200mW/cm2。當對硬化性黏接劑組合物的光照射強度低於 0.1 mW/cm時’則硬化反應時間變長,若不延長照射時間則不會 硬化,因而從生產效率方面來看是不利的。另一方面,當光照射 強度超過300mW/cm2時,則有時會因從燈輪射出的叙或^化^黏 接劑組合物在聚合時的發熱,而造成硬化性難敝合物的黃變 17 201234059 或偏光膜21的劣化。 【0055】 紫外線的照射時間也由黏接劑的種類或照射強度所決定,並 無并寺^限制,但例如宜將以照射強度和照射時間的乘積表示的累 積光罝§史定為10mJ/cm2〜5000mJ/cm2,更適宜設定為50mJ/cm2〜 1000mJ/cm2。當對硬化性黏接劑組合物的累積光量低於1〇mJ/cm2 時,由引發劑引起的活性種的產生難以變得充分,容易導致得到 的黏接劑層的硬化不充分。另一方面,當累積光量超過5〇〇〇mJ/cm2 時,照射時間非常長,因而在生產效率方面容易變得不利。 【0056】 在藉由活性能量線的照射進行硬化步驟(C)之情況下,硬化 的黏接劑層的厚度通常為Ιμηι以上、5〇μηι以下,但從保持適度 的黏接力並使得偏光板20變薄的方面考慮,宜為2〇μιη以下,更 適宜為ΙΟμιη以下。 【0057】 以上,對偏光板20的製造方法的一實施態樣進行了說明。此 外’在上述的實施態樣中’在進行原料膜輸送步驟(Α)的期間, 進行向丙婦酸類樹脂膜25黏貼保護膜的保護膜黏貼步驟(〇),之 後進行黏貼步驟(Β)和硬化步驟(C)。然而,進行保護膜黏貼步 驟(D)的時刻,並不限定於上述的原料膜輸送步驟(Α)的期間。 例如,也可在進行原料膜輸送步驟(Α)、黏貼步驟(Β)、硬化步 驟(C)並製造丙烯酸類樹脂膜25/偏光膜21/透明樹脂膜23的^ 層體後,進行保§蒦膜黏貼步驟(D)而向丙烯酸類樹脂膜μ的表 面黏貼保護膜。 、 【0058】 (偏光板20) 接著’對偏光板20進行說明。如圖4所示,偏光板2〇具備 按照丙烯酸類樹脂膜25、偏光膜21、透明樹脂膜23的順序&層 而成的層結構。以下,對構成偏光板20的各層進行說明。且曰 【0059】 201234059 (1)偏光膜21 偏光膜21是具有將自然光轉換為直線偏光的功能之構件。作 ,偏光膜21,可使用在進行過單軸拉伸的聚乙烯醇類樹脂膜上使 得一色性色素吸附及定向的構件。作為聚乙烯醇類樹脂,可使用 將聚醋酸乙烯類樹脂皂化而成的樹脂;作為聚醋酸乙烯類樹脂, 除了醋酸乙烯的同元聚合物即聚醋酸乙烯外,可例示醋酸乙烯和 月匕巧其共聚的其他單體的共聚物等。作為能與醋酸乙烯共聚的其 他單體,例如可舉出不飽和羧酸類、烯烴類、乙烯基醚類、不& 和磺酸類、具有銨基的丙烯醯胺類等。 【0060】 聚乙烯醇類樹脂的皂化度通常為約8S摩爾%〜1〇〇 %, 宜為98摩爾%以上。聚乙稀醇類樹脂可以變性,例如可使用以盤 Ϊίίίίη乙稀情或聚乙烯祕等。聚乙烯__旨的聚合度 通中為1000〜10000左右,宜為15〇〇〜5〇〇〇左 【0061】 將這樣的聚乙烯醇類樹脂製膜而成的臈 製膜。聚乙觸類初始材料膜的厚度雖無特別 限疋但例如為5μιη〜150μηι左右。 【0062】 醇類通如下的步驟來製造:對如上所述的聚乙烯 【0063】 前、軸拉伸可在利用二色性色素的染色之 況下,、該理=之=轴拉伸之情 進行。另外,還可分多個階段進行單令iteJI 15 201234059 The rotation speed of the roll has a method of sending out the winding force of 轺* (not shown), making the difference between the two methods. [0048] The pre-adhesive tension per unit sectional area refers to the pre-adhesive tension applied to the film in the width direction of the film. Specifically, it can be expressed by the formula (2). /2 before the adhesion of the membrane section area (N/mm2) = pre-adhesive tension of the film (N) / sectional area of the film width direction (mm) (2). For example, the _^ front tension is the surface N' film When the cross-sectional area in the width direction is n^m, the pre-adhesive tension per unit sectional area is (4) (10) Chi [0049] In this embodiment, the ratio of the pre-adhesive tension per unit area is satisfied in the following formula (3). . The ratio of pre-adhesive tension per unit sectional area = per _ of the acrylic resin film Μ, 黏 刖ϋΐΓ 刖ϋΐΓ pre-adhesive tension / transparent tree ray 23 per unit sectional area of the paste, ~ (3) [0050] The ratio of the front tension should be above 丨. When the ratio of the tension before the adhesion is lower than i j , there is a possibility that the excessively reversed curvature of the side of the acrylic resin film 25 is likely to occur. The upper limit of the ratio of the tension before the adhesion is not particularly limited, but is preferably 2 or less. When the ratio of the tension before the adhesion exceeds 2, the opposite is easy to become excessively positive curl. Further, the circumferential speed ratio of the first embodiment (B-丨) and the _secret force ratio of the second embodiment j to 2) can suppress the effect of the anti-crimp even if it has a gamma arbitrary value. However, by satisfying both the circumferential speed ratio and the pre-adhesive tension ratio, a rainier effect can be obtained. In other words, the ratio of the circumferential speed of the second adhesive shaft 16 to the peripheral speed of the first adhesive roller 15 is 1〇1〇5 or more and 1〇414 or less, and the area per unit area of the olefinic resin film 25 is made. The ratio of the pre-adhesive tension per unit sectional area of the transparent resin film 23 before the adhesion is 1 or more. Thereby, the propylene 16 201234059 acid resin film 25 is caused to have a larger contraction stress than the transparent resin film 23, so that excessive back curling can be more reliably suppressed. [0052] <hardening step (C) > An acrylic resin film 25/adhesive (not shown) conveyed from the pasting step (B), a black film 21/adhesive (not shown) The laminate of the transparent resin film 23 in the order of adhesion is cured in the curing step (C), and the acrylic resin film 25 and the transparent resin film 23 are bonded to the polarizing film 21, respectively, to become polarized light. Board 20. In the figure, the laminate adhered by the bonding rollers 15, 16 is fed into the curing device 18 where it is subjected to a hardening treatment. The hardening treatment can be carried out by irradiation with an active energy ray, heating, drying, or the like in accordance with the type of the binder. As the binder, an active energy ray-curable adhesive which is cured by irradiation with an active energy ray is preferably used. In this case, the hardening step (C) is carried out by irradiation of an active energy ray. The active energy ray for curing the adhesive may be, for example, an X-ray having a wavelength of 1 to 10 nm, an ultraviolet ray having a wavelength of 10 nm to 4 mn, a visible ray having a wavelength of 400 nm to 800 nm, or the like. Among them, the test of the shore-to-county tiger's modulation of the hardenability adhesive composition and its stability, as well as its hard & performance, should use ultraviolet light. The ultraviolet light source can use, for example, a low-pressure mercury lamp having a light-emitting distribution at a wavelength of 4 〇〇 nm or less, a medium-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high pressure silver, a chemical lamp, a black light, a microwave-excited mercury lamp, a metal halide lamp, or the like. [0054] The irradiation intensity of ultraviolet rays is determined by the type of the adhesive or the irradiation time, and is not particularly limited. For example, it is preferable to set the intensity of the effective length of the initiation-activation to G.lmW/em2 to 3G. () mW/em2, £ slave is lmW/cm2~200mW/cm2. When the light irradiation intensity of the curable adhesive composition is less than 0.1 mW/cm, the hardening reaction time becomes long, and if the irradiation time is not prolonged, the hardening does not occur, which is disadvantageous in terms of production efficiency. On the other hand, when the light irradiation intensity exceeds 300 mW/cm 2 , the yellowing of the hardenable condensable compound may be caused by the heat generated during the polymerization of the adhesive composition which is emitted from the lamp wheel. Change 17 201234059 or deterioration of the polarizing film 21. [0055] The irradiation time of ultraviolet rays is also determined by the type of the adhesive or the intensity of the irradiation, and it is not limited. However, for example, it is preferable to set the cumulative light intensity expressed by the product of the irradiation intensity and the irradiation time to 10 mJ/ Cm 2 to 5000 mJ/cm 2 is more preferably set to 50 mJ/cm 2 to 1000 mJ/cm 2 . When the cumulative light amount to the curable adhesive composition is less than 1 〇 mJ/cm 2 , the generation of the active species by the initiator is difficult to be sufficient, and the curing of the obtained adhesive layer is likely to be insufficient. On the other hand, when the accumulated light amount exceeds 5 〇〇〇 mJ/cm 2 , the irradiation time is very long, and thus it is likely to become disadvantageous in terms of production efficiency. [0056] In the case where the hardening step (C) is performed by irradiation of an active energy ray, the thickness of the cured adhesive layer is usually Ιμηι or more, 5 〇μηι or less, but from maintaining a moderate adhesive force and making the polarizing plate In consideration of 20 thinning, it is preferably 2 〇 μηη or less, and more preferably ΙΟμιη or less. [0057] An embodiment of the method of manufacturing the polarizing plate 20 has been described above. Further, in the above-described embodiment, the protective film pasting step (〇) of adhering the protective film to the mother's mother resin film 25 is performed while the raw material film transporting step (Α) is performed, and then the pasting step (Β) and Hardening step (C). However, the timing of performing the protective film sticking step (D) is not limited to the period of the above-described raw material film transporting step (Α). For example, after the raw material film transporting step (Α), the pasting step (Β), the hardening step (C), and the production of the acrylic resin film 25/polarizing film 21/transparent resin film 23, it is possible to perform the maintenance. The protective film is adhered to the surface of the acrylic resin film μ by the enamel adhesion step (D). (Polarizing Plate 20) Next, the polarizing plate 20 will be described. As shown in Fig. 4, the polarizing plate 2A has a layer structure in the order of the acrylic resin film 25, the polarizing film 21, and the transparent resin film 23. Hereinafter, each layer constituting the polarizing plate 20 will be described. Further, [0059] 201234059 (1) Polarizing film 21 The polarizing film 21 is a member having a function of converting natural light into linear polarized light. As the polarizing film 21, a member which adsorbs and orients a monochromatic dye on a polyvinyl alcohol-based resin film which has been subjected to uniaxial stretching can be used. As the polyvinyl alcohol-based resin, a resin obtained by saponifying a polyvinyl acetate-based resin can be used. As the polyvinyl acetate-based resin, vinyl acetate and ruthenium can be exemplified in addition to polyvinyl acetate which is a homopolymer of vinyl acetate. Copolymers of other monomers copolymerized, and the like. Examples of the other monomer copolymerizable with vinyl acetate include unsaturated carboxylic acids, olefins, vinyl ethers, non-amp; and sulfonic acids, and acrylamides having an ammonium group. The degree of saponification of the polyvinyl alcohol-based resin is usually about 8 S mol% to 1% by weight, preferably 98% by mole or more. Polyvinyl alcohol resins can be denatured, for example, can be used to disc Ϊ ί ί ί 或 or polyethylene secrets. The degree of polymerization of the polyethylene __ is about 1000 to 10,000, preferably 15 〇〇 to 5 〇〇〇 left. [0061] A ruthenium film formed by forming such a polyvinyl alcohol-based resin. The thickness of the polystyrene starting material film is not particularly limited, but is, for example, about 5 μm to 150 μm. The alcohol is produced by the following steps: for the polyethylene as described above, the axial stretching can be carried out under the condition of dyeing with a dichroic dye, and the ratio = the axial stretching Love is going on. In addition, you can also make a single order in multiple stages.

SS 19 201234059 轴地拉伸的方法,或使用熱鮮軸地拉 : 外’皁軸拉伸可以是在大氣中進行拉伸的乾Μ 伸,也可以疋在使用水等溶劑使得变 工 下推糾Γ彳^乙麟_脂卿脹的狀態 下進行拉伸的濕式拉伸。拉伸比通常 【_4】 石 在含的二色性色素的染色,例如能夠藉由 衧。-心、、水洛液中浸潰聚乙烯醇類樹脂膜的方法進 -色f色素,具體而言使_或二色性染料。此外,宜 樹賴’實施在染色纽之前浸潰於水巾以使其膨 【0065】 儿〜在使用猶為二色性色素之情況下,通常制在含有破及辦 鉀,水;谷液中次潰聚乙稀醇類樹脂膜來進行染色的方法。八 、該水溶液中的碘含量對每1〇〇重量份的水通常為〇 〇1〜1重 份左右;峨化鉀含量對每】⑻重量份的水通常為〇 5〜2〇重量份左 右。用於染色的水溶液的溫度通常為2〇〇c〜4〇〇c左右。另外,^ 該水的^潰時間(染色時間)通常為2〇秒〜18〇〇秒左右。 a心另一方面,在使用二色性染料作為二色性色素之情況下,通 在水溶性二色性染料的水溶液中浸潰聚乙烯醇類樹脂 膜,進仃乐色的方法。該水溶液中的二色性染料的含量,對每1〇〇 重1份水通常為約lxl〇_4〜1〇重量份,宜為約重量份。 該水溶液可以含有硫酸鈉等無機鹽作為染色助劑。用於染色的二 色性染料水溶液的溫度通常為約20°C〜80°C。另外,在該水溶液 的浸潰時間(染色時間)通常為約1〇秒〜18〇〇秒。 【0067】 利用二色性色素進行染色後的硼酸處理,能夠藉由將已染色 1聚乙烯醇類樹脂膜浸潰在含有硼酸的水溶液中來進行。含有硼 酸^水溶液中的硼酸含量,對每1〇〇重量份的水通常為約2〜15 重i份,宜為約5〜12重量份。在使用破作為二色性色素之情況 201234059 下,該含有蝴酸的水溶液宜含有破化鉀。含有硼酸的水溶液中的 碘化鉀的含量,對每100重量份的水通常為01重量份〜15重量 份左右,宜為5重量份〜12重量份左右。在含有硼酸的水溶液的 浸潰時間,通常為約60秒〜1200秒,宜為約15〇秒〜6〇〇秒,更 適宜為約200秒〜400秒。含有硼酸的水溶液的溫度通常為5〇。〇 以上’宜為50°C〜85°C ’更適宜為6〇QC〜8〇〇C。 【0068】 硼酸處理後的聚乙烯醇類樹脂膜通常進行水洗處理。水洗處 理例如可错由將硼酸處理過的聚乙烯醇類樹脂膜浸潰於水令來進 行。水洗處理中的水的溫度通常為約yC〜4〇〇c,浸潰時間通 約1秒〜120秒。 【0069】 在水洗後進行乾燥處理,便得到偏光膜21。乾燥處理可使用 ,。風乾燥,或遠紅外線加鋪進行。乾燥處理的溫度通常為約 0 C〜100 C ’宜為50°c〜欧。乾燥處理的時間通常為6〇秒〜 600秒左右,宜為120秒〜600秒。 【0070】 這樣對聚乙烯醇類樹脂膜實施單軸拉伸色 染色和:$理,便得到偏光膜21。偏.光膜21 = 2 2μιη〜40μιη 左右。 【0071】 宜將如此所得的偏光膜^直接供給至原料膜輸 2 醇類樹脂的初始材料膜開始到製造偏光板% 【0072】 (2)丙烯酸類樹脂膜25 丙稀酸類樹脂膜25是且有偽本腊uγ t 等的功能的構件,㈣烯酸類的ί面的防f1和補強 是;^甲其、减辦細“匕月所構成。14裡,丙烯酸類樹脂 雔·^恤/文謝月日,疋包含丙婦酸類樹脂和甲基丙烯酸 類樹知雙方的概nx下’制鱗_脂進行說明。 201234059 【0073】 (2—1)丙烯酸類樹脂 丙烯酸類樹脂,如上所述是(甲基)丙烯酸類樹脂,意指丙 烯酸醋或曱基丙烯酸酯的聚合物。甲基丙烯酸酯的聚合物,例如 宜由以甲基丙烯酸烷基酯為主體的聚合物所構成。曱基丙烯酸烷 基醋的單體組成,以全單體的總計為10〇重量%為基準,甲基丙烯 酸烧基酯,宜為70重量%以上、更適宜為8〇重量❶/。以上、最適宜 為90重量%以上’且曱基丙烯酸烷基酯為99重量%以下。此外, 丙烯酸類樹脂,可以是甲基丙烯酸烷基酯的同元聚合物,也可以 是50重量〇/〇以上的甲基丙烯酸烧基酯和50重量%以下的曱基丙稀 酸烧基酯以外的共聚物。通常使用烷基的碳數為1〜4的曱基丙烯 酸烷基酯,其中寘使用曱基丙烯酸甲酯。 【0074】 另外’曱基丙烯酸烷基酯以外的單體可以是分子内具有1個 聚合性碳一碳雙鍵的單官能單體,也可以是分子内具有兩個以上 的聚合性碳一碳雙鍵的多官能單體。特別是,宜使用單官能單體, 其例子可舉出:如丙烯酸甲g旨或丙稀酸乙酿的丙烯酸烧基醋、如 苯乙烯或烷基苯乙烯的苯乙烯類單體、如丙烯腈或曱基丙烯腈的 不飽和腈。在使用丙烯酸烧基酯作為共聚成份之情況下,其碳數 通常為1〜8。 【0075】 另外,丙烯酸類樹脂,宜為不具有戊二醯亞胺衍生物、戊二 酸酐衍生物、内酯環結構等。這些丙烯酸類樹脂,作為丙烯酸類 樹脂膜25有不能獲得充分的機械強度和耐濕熱性之情況。 【0076】 (2—2)橡膠彈性體粒子 為了提高柔軟性並提高操作性,丙烯酸類樹脂膜可包含橡膠 彈性體粒子。橡膠彈性體粒子是含有橡膠彈性體的粒子,可以^ 僅由橡膠彈性體所構成的粒子,也可以是具有橡膠彈性體的層的 多層結構的粒子。橡膠彈性體,例如可例舉烯烴類彈性聚合物、 22 201234059 二烯類彈性聚合物、苯乙烯一二烯類彈性共聚物、丙烯酸類彈性 聚合物。其中’從丙烯酸類樹脂膜25的表面硬度或耐光性、透明 性方面來看,宜使用丙烯酸類彈性聚合物。 【0077】 丙烯酸類彈性聚合物,宜為以丙烯酸烷基酯為主體的聚合 物’也可以是丙稀酸烧基酯的同元聚合物,也可以是5〇重量%以 上的丙烯酸烷基酯和50重量%以下的丙烯酸烷基酯以外的共聚 物。通常使用烧基的碳數為4〜8的丙稀酸院基酯。 另外,丙烯酸烧基酯以外的單體的例子,可例舉如曱基丙烯 ,甲酯或甲基丙烯酸乙酯的曱基丙烯酸烷基酯、如苯乙烯或烷基 ^乙烯的笨乙烯類單體、如丙稀腈或曱基丙稀腈的不飽和腈等單 g旎單體、如(曱基)丙烯酸烯丙酯或(曱基)丙烯酸甲基稀丙 酯的不飽和羧酸的烯酯、如順丁烯二酸二烯丙酯的二鹽基酸的二 烷基I曰、如亞院基二醇二(甲基)丙烯酸酯的二醇類的不飽和羧 酸二酯等多官能單體。 【0078】 含有丙烯酸類彈性聚合物的橡膠彈性體粒子,宜為具有丙烯 性聚合物的層的多層結翻粒子;也可以是麵烯酸類彈 ’ 物的外侧’具有以ψ基丙烯魏基自旨為主體的聚合物的層 =兩層結構的粒子;還可以是在丙烯酸類彈性聚合物的内侧,具 甲烯酸燒基_為主體的聚合物的層的三層結構的粒子。 ^為主體的聚合物的單體域_子,與先前作 而例舉之以甲基丙烯酸絲s旨為主體的聚合物的 同。這樣的多層結構的丙職類橡膠彈性體粒 ioalj日本特公昭55—27576號公報所記載的方法製造。 10nm橡14體粒子中含有的橡膠彈性體的數平均粒徑可為 i(Jnm〜300nm 〇 ll 丄 91 P*田此,在使用黏接劑將丙烯酸類樹脂膜25疊層在 、$,可使得丙烯酸類樹脂膜25難以從黏接劑層剝離。 23 201234059 該橡的數平均粒徑宜為5〇nm以上、25〇nm以下。 丙嫌丙烯酸甲酿為主體的聚合物,將其中包入有 HZ,物的橡膠彈性體粒子混合至母體的丙烯酸類樹 二卜么性體粒子的最外層和母體的丙烯酸類樹脂混合。 ,體,係射:最外層 ===情=而 二基丙烯酸甲酯為主體的聚合 類骚二S甲ΐ丙狀甲酉日為主體的聚合物、中間層是丙烯酸 …士接^ *»、最外層是以甲基丙稀酸甲®旨為主體的聚合物的三 體粒子之情況下,觀制最内層陳子中心部 層㈣烯酸轉性聚合辨分㈣色的兩層 【0081】 此外,在說明書中’橡膠彈性體粒子的數平均粒徑 將橡膠彈性體粒子混合至母體樹脂氧偏了對剖 卞色色並觀察為纽_狀的部分職徑的數平均值。 形成丙烯酸麵麟25㈣触麵驗合物f 丙=纖脂中摻合25重量%〜45重量%的數均粒子^^ 〜300nm的橡膠彈性體粒子。 苟丨〇nm 【0083】 組藉Γ列如以下的方法製造:在獲得 七%而生成母體的丙稀酸類樹脂;也可在獲得橡彈 子和=^員樹脂後,藉由炫融混煉等將兩者混合來製^體粒 24 201234059 可根據需要使得丙烯酸類樹脂組合物含有如顏料或染 色劑、螢光增白劑、分散劑、熱穩定劑、光穩定劑、紅 劑、紫外線吸收劑、帶電防止劑、氧化防止劑、潤滑溶 的摻合劑。 w守 【0085】 紫外線吸收劑是為了藉由吸收4〇〇nm以下的紫外線來提言 久性而添加的。紫外線吸收劑,可使用二苯甲酮類紫外線吸: ^並三唑類紫外線吸收劑、丙烯腈類紫外線吸收劑等公知的^收 b 其 甲雙(4· (!,!,3,3,甲基丁基)_6-㈤- 本並一唑-2-基)本酚)、2- (2,-經基_3,_叔丁基-5,-曱苯)_5_素策拍 二唾、2, 4—-二叔丁基-6· (5-氯苯並三唾_2_基)苯酚、2, 2,二Λ -4, 4’-二曱氧基二苯曱_、2,2',4, 4,-四經基二苯曱g同等。1中,二 別適宜的是2, 2,·亞曱雙(4_ ( l i 3, 3_四f基 扭g 三唑-2-基)苯酚)。 本並 【0086】 !外線吸收劑的濃度,可在丙烯酸麵脂臈25在波長別肺 以下的透射率宜為10%以下、更適宜為5%以下 下的範圍進行選擇。含有紫外線吸收_方法,可舉為= 烯酸麵脂巾摻合料線吸㈣的方法;在 供給的方法等,可採用其中任一種方法。 碎土风孓时罝接 【0087】 ,外線吸收劑’可例舉亞雜化合物、其金屬錯鹽、花青類 化5物、方_化合物、鎳猶錯細化合物 、SS 19 201234059 Axial stretching method, or using hot fresh shaft pulling: External 'soap shaft stretching can be dry stretching in the atmosphere, or you can use a solvent such as water to push down the work. The wet stretching of stretching is carried out in the state of swelling. Stretching ratio Normally [_4] Stone Dyeing of the dichroic dye contained in the stone can be, for example, by hydrazine. - A method of impregnating a polyvinyl alcohol-based resin film into a heart and a water solution, a color f-dye, specifically, a _ or a dichroic dye. In addition, Yi Shu Lai 'implemented in the water towel before the dyeing New Zealand to make it swell [0065] ~ In the case of the use of the dichroic pigment, usually in the presence of broken potassium, water; A method of dyeing a medium-sized crushed polyethylene resin film to perform dyeing. 8. The iodine content in the aqueous solution is usually about 1 to 1 part by weight per 1 part by weight of water; the potassium telluride content is usually about 5 to 2 parts by weight per [8) parts by weight of water. . The temperature of the aqueous solution used for dyeing is usually about 2 〇〇 c 4 4 〇〇 c. In addition, ^ the time of the water (staining time) is usually about 2 〜 to 18 〇〇 seconds. On the other hand, when a dichroic dye is used as the dichroic dye, the polyvinyl alcohol-based resin film is impregnated into an aqueous solution of a water-soluble dichroic dye to impart a color. The content of the dichroic dye in the aqueous solution is usually about 1 x 10 Torr to 4 Torr, preferably about 1 part by weight, per 1 liter of water. The aqueous solution may contain an inorganic salt such as sodium sulfate as a dyeing assistant. The temperature of the aqueous solution of the dichroic dye used for dyeing is usually from about 20 ° C to 80 ° C. Further, the impregnation time (dyeing time) of the aqueous solution is usually about 1 sec to 18 sec. The boric acid treatment after dyeing with the dichroic dye can be carried out by dipping the dyed polyvinyl alcohol resin film in an aqueous solution containing boric acid. The boric acid content in the aqueous solution containing boric acid is usually from about 2 to 15 parts by weight, preferably from about 5 to 12 parts by weight, per 1 part by weight of water. In the case of using as a dichroic dye, 201234059, the aqueous solution containing the cyanic acid preferably contains potassium peroxide. The content of potassium iodide in the aqueous solution containing boric acid is usually from about 0.1 part by weight to about 15 parts by weight, preferably from about 5 parts by weight to about 12 parts by weight, per 100 parts by weight of water. The impregnation time of the aqueous solution containing boric acid is usually from about 60 seconds to 1200 seconds, preferably from about 15 seconds to about 6 seconds, more preferably from about 200 seconds to about 400 seconds. The temperature of the aqueous solution containing boric acid is usually 5 Torr. 〇 Above 'It is preferably 50 ° C ~ 85 ° C ' is more suitable for 6 〇 QC ~ 8 〇〇 C. The polyvinyl alcohol-based resin film after the boric acid treatment is usually subjected to a water washing treatment. The washing treatment can be carried out, for example, by immersing a boric acid-treated polyvinyl alcohol resin film in a water drier. The temperature of the water in the water washing treatment is usually about yC 4 〇〇 c, and the immersion time is about 1 second to 120 seconds. [0069] After the water washing, drying treatment is performed to obtain a polarizing film 21. Drying treatment can be used. The air is dry, or the far infrared ray is added. The drying treatment temperature is usually about 0 C to 100 C ', preferably 50 ° c to ohm. The drying treatment time is usually from about 6 seconds to about 600 seconds, preferably from 120 seconds to 600 seconds. [0070] Thus, the uniaxially stretched coloring of the polyvinyl alcohol-based resin film was carried out, and the polarizing film 21 was obtained. The film 21 = 2 2μιη~40μιη. [0071] The polarizing film thus obtained is directly supplied to the starting material film of the raw material film and the second alcohol resin, and the polarizing plate is produced. [0072] (2) Acrylic resin film 25 The acrylic resin film 25 is A member having the function of a pseudo-boiler u y t, etc., (4) an anti-f1 and a reinforcing of the oleic acid-based surface; a 甲, a 细 细 细 细 匕 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 Xie Yueri, 疋 疋 丙 丙 丙 疋 疋 疋 丙 丙 丙 丙 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 2012 (Meth)acrylic resin means a polymer of acryl vinegar or methacrylate. A polymer of methacrylate, for example, is preferably composed of a polymer mainly composed of an alkyl methacrylate. The monomer composition of the alkyl vinegar is preferably 70% by weight or more, more preferably 8 Å by weight or more, based on the total monomer total of 10% by weight. 90% by weight or more and the alkyl methacrylate is 9 9.9% by weight or less. Further, the acrylic resin may be a homopolymer of an alkyl methacrylate, or may be 50% by weight or more of methacrylic acid alkyl acrylate and 50% by weight or less of decyl propyl acrylate. A copolymer other than dilute acid ester. Alkyl methacrylate having an alkyl group having a carbon number of 1 to 4 is usually used, and methyl methacrylate is used. [0074] In addition to 'alkyl methacrylate The monomer may be a monofunctional monomer having one polymerizable carbon-carbon double bond in the molecule, or a polyfunctional monomer having two or more polymerizable carbon-carbon double bonds in the molecule. The monofunctional monomer is used, and examples thereof include acrylic acid-based vinegar such as acrylic acid or acrylic acid, styrene monomer such as styrene or alkylstyrene, such as acrylonitrile or fluorenyl. An unsaturated nitrile of acrylonitrile. When a acrylate acrylate is used as a copolymerization component, the carbon number is usually from 1 to 8. In addition, the acrylic resin preferably has no glutarylene imide derivative. Glutaric anhydride derivative, lactone ring structure In the acrylic resin film 25, sufficient mechanical strength and moist heat resistance cannot be obtained. (2-2) Rubber elastomer particles In order to improve flexibility and improve workability, acrylic resin The film may comprise rubber elastomer particles. The rubber elastomer particles are particles containing a rubber elastomer, may be particles composed only of a rubber elastomer, or may be particles having a multilayer structure of a layer having a rubber elastomer. For example, an olefin-based elastic polymer, 22 201234059 diene-based elastic polymer, a styrene-diene-based elastic copolymer, or an acrylic elastic polymer can be exemplified, wherein 'the surface hardness or light resistance of the acrylic resin film 25 is In terms of transparency, an acrylic elastomeric polymer should be used. [0077] The acrylic elastomeric polymer, preferably a polymer based on an alkyl acrylate, may also be a homopolymer of acryloyl acrylate, or may be an alkyl acrylate of 5% by weight or more. And a copolymer other than 50% by weight or less of an alkyl acrylate. A benzoic acid ester ester having a carbon number of 4 to 8 is usually used. Further, examples of the monomer other than the alkyl acrylate may, for example, be an alkyl methacrylate such as a mercapto propylene, a methyl ester or an ethyl methacrylate, a stupid vinyl such as styrene or an alkyl group. a mono-g-monomer such as an unsaturated nitrile such as acrylonitrile or mercapto-acrylonitrile, or an olefin of an unsaturated carboxylic acid such as (mercapto)acrylic acid or methyl propyl (meth) acrylate An ester, such as a dialkyl I hydrazine of a dibasic acid of diallyl maleate, an unsaturated carboxylic acid diester of a diol such as a propylene glycol di(meth) acrylate, and the like Functional monomer. [0078] The rubber elastomer particles containing an acrylic elastic polymer are preferably a multi-layered tumbling particles having a layer of an acryl polymer; or the outer side of the oleic acid type elastomer may have a fluorenyl propylene group. The layer of the polymer intended as the main body = the particle of the two-layer structure; or the particle of the three-layer structure of the layer of the polymer of the main body of the methylene acrylate group on the inner side of the acrylic elastomer polymer. The monomer domain of the polymer as the main component is the same as the polymer which is exemplified by the methacrylic wire. It is produced by the method described in the publication of Japanese Laid-Open Patent Publication No. 55-27576. The number average particle diameter of the rubber elastomer contained in the 10 nm rubber 14-body particles may be i (Jnm to 300 nm 〇 丄 丄 91 P*, and the acrylic resin film 25 may be laminated on the use of an adhesive, and may be used. It is difficult for the acrylic resin film 25 to be peeled off from the adhesive layer. 23 201234059 The number average particle diameter of the rubber is preferably 5 〇 nm or more and 25 〇 nm or less. The acrylic polymer is mainly composed of acrylic acid. The rubber elastomer particles having HZ are mixed with the outermost layer of the acrylic bismuth particles of the matrix and the acrylic resin of the matrix. The body, the radiant: the outermost layer === er = and the bisacrylic acid The main component of the polymer is methyl ester-based polymer, the middle layer is acrylic acid, the middle layer is acrylic acid, and the outermost layer is polymerized with methyl methacrylate In the case of the three-body particle of the object, the inner layer of the innermost layer of the inner layer (4) the two layers of the olefinic transpolymerization (four) color are observed [0081] In addition, in the specification, the number average particle diameter of the rubber elastomer particles will be The rubber elastomer particles are mixed to the parent resin, and the oxygen is biased against the cross-cut color. The average value of the number of parts of the _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _体 nm [0083] The group is manufactured by the following method: Acrylic resin which is obtained by obtaining 7% of the precursor; or after the rubber and the resin are obtained, Mixing the two to prepare the body particles 24 201234059 The acrylic resin composition may contain, as needed, a pigment or a coloring agent, a fluorescent whitening agent, a dispersing agent, a heat stabilizer, a light stabilizer, a red agent, Ultraviolet absorber, charge inhibitor, oxidation inhibitor, and lubricant-soluble admixture. W Shou [0085] UV absorber is added to absorb the ultraviolet rays of 4 〇〇 nm or less to improve the long-term properties. It can be used as a benzophenone ultraviolet absorber: ^ and a triazole ultraviolet absorber, an acrylonitrile ultraviolet absorber, etc., which are known to be a double (4·(!,!,3,3,methylbutyl) )_6-(5)- Benzo-azol-2-yl) phenol), 2-(2,-trans-based _3, _tert-butyl-5,-nonylbenzene) _5_ 素 拍 二 二 二, 2, 4--di-tert-butyl-6·(5-chlorobenzotris-2-yl)phenol, 2, 2, Diterpene -4,4'-dimethoxydibenzoquinone_, 2,2',4,4,-tetramethylenedibenzoquinone g is equivalent. Among the two, 2, 2, · Azulene (4_(l i 3, 3_tetraf-based t-g-triazol-2-yl)phenol) is suitable. The concentration of the external absorbent can be selected in a range in which the transmittance of the acrylic facial grease 25 is preferably 10% or less, more preferably 5% or less, below the wavelength of the lung. The method of containing ultraviolet ray absorption is exemplified as a method of tying up the olefinic noodle cream (4), and a method of supplying the method or the like may be employed. When the ground soil is smashed, the outer absorbent ' can be exemplified by a hetero compound, a metal salt thereof, a cyanine compound, a compound, a nickel compound,

化δ物奴,、、、氧化銦錫、氧化録錫、屬於週期表4a、$ A A 族的金屬氧化物、碳化物、物等的紅外線 宜 式來du外線吸收劑,也可並用兩種以上。紅外線吸收劑 25 3 201234059 的量可進行適當調整,以使得例如丙烯酸類樹脂膜25的800nm以 上的波長的光線透射率在10%以下。 【0088】 丙烯酸類樹脂組合物的玻璃轉變溫度Tg宜在80°C〜120°C的 範圍内。 而且’丙烯酸類樹脂組合物,宜為在成形於膜時的表面硬度 高的組合物,具體而言,宜為鉛筆硬度(負荷500g、基於JISK5600 —5—4)在B以上的組合物。 【0089】 另外,從丙烯酸類樹脂膜25的柔軟性方面考慮,丙烯酸類樹 脂組合物的彎曲彈性率(JISK7171)宜為1500MPa以下。該灣曲 彈性率更適宜為1300MPa以下,最適宜為i2〇〇MPa以下。該彎曲 彈性率隨丙烯酸類樹脂組合物中的丙烯酸類樹脂或橡膠彈性體粒 子的種類或數量等而變動,例如橡膠彈性體粒子的含量越多,一 般彎曲彈性率越小。另外,作為丙烯酸類樹脂,與使用曱基丙烯 酸烷基酯的同元聚合物相比,使用曱基丙烯酸烷基酯和丙烯酸烷 基酉旨荨的.共聚物者,一般彎曲彈性率較小。 【0090】 …另外,作為娜雜體粒子,與使社述三層結構的 類彈性聚合物粒子相比’使用上述^層結構的丙烯酸轉性聚合 曲彈性率較小;進而使用單層結構的丙烯酸i m橡膠彈性體的平均粒徑越小或橡膠彈性體的數量= 因此,宜在上述既糾範_整=酸 【0091】 酸類5==== 25為多層結構之情況下,可存在於兩埽 外的層,其組成並無特別限定,例如ί 以疋不S有橡轉性餘子的__細旨或其組合 Ζ 26 201234059 可以是由橡膠彈性體粒子的含量或橡膠彈性體粒子中的橡膠彈性 體的平均粒徑在上述規定外的丙烯酸類樹脂組合物所構成的層。 【0092】 典型的是兩層或三層結構,例如可以是由丙烯酸類樹脂組合 物的層/不含有橡膠彈性體粒子的丙烯酸類樹脂或其組合物的層所 才$的兩層結構,也可以是由丙烯酸類樹脂組合物的層,不含有橡 膠彈性體粒子的丙烯酸類樹脂或其組合物的層/丙烯酸類樹脂組合 物的層所構成的三層結構。多層結構的丙烯酸類樹脂膜25,係將 丙烯酸類樹脂組合物的層的面設為與偏光膜21的黏貼面即可。 【0093】 巧外’在設丙烯酸類樹脂膜25為多層結構之情況下,可以使 ^膠彈性體粒子或上述混合劑的各層的含量互不相同。例如可以 層含有紫外線吸收劑及/或紅外線吸收劑的層,以及夾著該層而 =含有紫外線吸收劑及/或紅外線吸收劑的層。另外,丙烯酸類樹 月曰、、且5物的層的各外線吸收劑的含量,可以比不含有橡膜彈性體 粒子的,_概或其組合物的層的紫料純_含量高, σ,刖者宜為〇.5重量%〜10重量%、更適宜為1重量〇/〇〜 ’後者宜為〇重量%〜!重量%、更適宜為〇重量5 ° t ’不會使得偏光板2G的色調變差,能夠有效地隔絕 糸外線,此夠防止長期使用時的偏光度降低。 【0094】 p. B 4. ,, j仃徂彳甲的無疋向性的膜, 進行拉伸處理之情況下,由於膜厚變厚, 較厚, ;二\能丙,封脂組合物製^ 脂膜25可以是未進行拉伸的無定向性的膜,也可 ^以偏光板20的層膜厚容易變厚’但另—方面,由於 樹蘭%的操作賴得良好。這樣的丙烯ί予 厚, 厚, 樹脂 掉古21具有藉由拉伸使得丙稀酸類樹脂膜25的膜^厚變薄並日 剛性的優點。拉賴可脑用任意的方法拉伸未拉伸δ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, . The amount of the infrared absorbing agent 25 3 201234059 can be appropriately adjusted so that, for example, the light transmittance of the acrylic resin film 25 at a wavelength of 800 nm or more is 10% or less. The glass transition temperature Tg of the acrylic resin composition is preferably in the range of 80 °C to 120 °C. Further, the 'acrylic resin composition is preferably a composition having a high surface hardness when molded into a film. Specifically, it is preferably a composition having a pencil hardness (load: 500 g, based on JIS K5600-5-4) and B or higher. In addition, the flexural modulus (JISK7171) of the acrylic resin composition is preferably 1,500 MPa or less from the viewpoint of flexibility of the acrylic resin film 25. The bay modulus of elasticity is more preferably 1300 MPa or less, and most preferably i2 〇〇 MPa or less. The flexural modulus varies depending on the type or amount of the acrylic resin or the rubber elastomer particles in the acrylic resin composition. For example, the higher the content of the rubber elastomer particles, the smaller the general flexural modulus. Further, as the acrylic resin, a copolymer having a mercaptoalkyl acrylate and an alkyl acrylate is generally used in comparison with a homopolymer using an alkyl methacrylate, and the bending elastic modulus is generally small. [0090] In addition, as the nano-heteroparticles, the acryl-transfer polymerization using the above-mentioned layer structure has a smaller modulus of elasticity than the elastic-like polymer particles having the three-layer structure described above; The smaller the average particle diameter of the acrylic rubber elastomer or the number of rubber elastomers = Therefore, it is preferable that the above-mentioned both of the above-mentioned formulas = acid = [0091] acid 5 ==== 25 is a multilayer structure, and may exist in The composition of the outer layers of the two layers is not particularly limited. For example, the thickness of the rubber elastomer particles or the rubber elastomer particles may be 2012 细 2012 2012 2012 26 201234059 may be the content of rubber elastomer particles or rubber elastomer particles The rubber elastic body of the medium has an average particle diameter of the layer composed of the acrylic resin composition as defined above. [0092] It is typically a two-layer or three-layer structure, for example, a two-layer structure of a layer composed of an acrylic resin composition/acrylic resin containing no rubber elastomer particles or a combination thereof, It may be a three-layer structure composed of a layer of an acrylic resin composition, a layer of an acrylic resin or a composition thereof containing no rubber elastomer particles, or a layer of an acrylic resin composition. In the acrylic resin film 25 having a multilayer structure, the surface of the layer of the acrylic resin composition may be a surface to be adhered to the polarizing film 21. In the case where the acrylic resin film 25 has a multilayer structure, the content of each layer of the rubber elastomer particles or the above-mentioned mixture may be different from each other. For example, a layer containing an ultraviolet absorber and/or an infrared absorber may be layered, and a layer containing the ultraviolet absorber and/or the infrared absorber may be interposed therebetween. Further, the content of each external absorbent of the layer of the acrylic tree and the five layers may be higher than that of the layer containing no rubber elastomer particles, or the composition of the composition, σ The latter should be 〇5 wt% to 10 wt%, more suitably 1 wt 〇 / 〇 ~ 'the latter should be 〇 weight % ~! The weight %, more preferably the 〇 weight of 5 ° t ' does not deteriorate the color tone of the polarizing plate 2G, and can effectively isolate the outer line, which is sufficient to prevent a decrease in the degree of polarization during long-term use. [0094] p. B 4. , j 的 的 的 的 的 , , 进行 进行 进行 进行 进行 拉伸 拉伸 拉伸 拉伸 拉伸 4. 4. 4. 4. 4. 4. 4. 4. 4. 4. 4. 4. 4. 4. 4. 4. 4. 4. 4. 4. 4. 4. 4. 4. 4. 4. The lipid film 25 may be a non-oriented film which is not stretched, or the film thickness of the polarizing plate 20 may be easily increased. However, in addition, the operation of the sapphire is good. Such a propylene is thick, thick, and has a advantage that the film of the acrylic resin film 25 is thinned and has a daily rigidity by stretching. Laraco brain stretches unstretched by any method

S 27 201234059 【0095】 丙烯麵_ ’能_任意的方法製膜以作為未拉伸膜 =伸膜’宜為透明且實際上沒有_她差。製财法,例如 I知用將熔雜麟壓為餘而製朗漏麵法、在將於 j溶劑的樹脂在平板上流動延展後去除溶_製膜的溶劑鱗模 法等。 【0096】 ^壓塑模㈣碰例子,可舉_如仙聽金難輕央住 樹脂組合物的狀態下製膜的方法。該情況的金屬製報宜 =面,。由此’能夠得到表面平祕優良的未拉伸膜。此外, 結構的丙稀酸類樹脂膜25之情况下,將丙烯酸類樹脂 勿與其他的丙烯酸類樹脂組合物—起多 j 未㈣轉度,宜一〜·,更= 【0097】 由丙烯酸類機所構成的未拉伸膜, 的方法進行拉伸。拉伸方法,可舉出使用拉^式 =伸,也可歧概定方向拉伸·其财向拉伸的逐次雙$ 【0098】 声伯接^對丙?_旨膜25的霧度(haze)值進行說明。霧 =值’讀散光線透射率姆於向朗射可見光時的全光線 霧》L例本被為是霧度值越小則膜的透明性越好。另外'内部 【0099】 丙烯酸類樹脂膜25的霧度值,如Ι %、+、& μ # # 以下,更通宜A 05%以下ϋ所述,内部霧度值為U% 霖序枯i適為下M陽度值宜為5%以下。如果内邱 務度值超過應、外部霧度值超過执時,則透射膜的光 28 201234059 而至液晶顯7^裝置翻示雜下降之情況。 此外,藉由對丙烯酸類樹脂膜25進 純的丙烯酸類樹脂膜25中不且備的六处 b予在早 裝步驟中的防止表面的擦痕方面H力卢月匕。例如,從液晶模組的組 實施硬塗布處理。另可ϊ丙烯酸麟脂膜25 4日曰,y*田貝施帶電防止處理荨的表面處理。 20Ϊ产、%下,r ΐτίΐΪ 25作為偏光膜的保護膜而形成偏光板 Τ對上柄驗雜麵25實絲面處理 料膜的:光板2〇1i外’還可辭在黏著劑、裝有該基體材 其部分。對丙_類樹脂膜25的表面處理, ;=ΐΓ二,鏡片和細光片的上的雲纹 寻方面來考慮,還可實施防眩處理。 【0101】 (3)透明樹脂膜23 ιί 膜23宜用透明性優良的樹脂所構成。這樣的樹脂, ^广1出纖維素類樹脂、聚碳酸®1麵脂、聚乙烯醇類樹脂、 乙1類樹脂、(甲基)丙烯酸醋類樹脂、包含環狀烯煙類樹脂 f聚丙烯簡脂的烯煙類樹脂、聚芳_貞樹脂、聚醯亞胺類樹脂、 聚酿胺類翻旨#。透簡賴23,宜絲㈣的未拉伸膜 進行過單軸或雙軸拉伸的拉伸膜。 〆 【0102】 ' a在該透明樹脂膜23是拉伸膜之情況下,藉由拉伸而賦予了適 虽的相位差。賦予了相位差的膜,可以是如1M波長板或1/2波長 板的波長板,也可以是視角補償膜等。相位差膜的膜厚通常為約 ΙΟμπι〜200μιη,宜為 2〇μιη〜12〇μιη。 、 【0103】 。。一在使,視角補償膜作為相位差膜之情況下,需要考慮在液晶 單元40採用,模式。例如若是垂直定向(VerticalAlignment: VA) 模式的液晶單元40,則視野補償膜,可使用:具有正的固有雙折S 27 201234059 [0095] The propylene surface _ can be formed by any method to form a film as an unstretched film = the stretch film is preferably transparent and practically not. For example, I have known a solvent scale method in which a melt-leaked surface method is used to reduce the melting of a resin in a solvent on a flat plate. [0096] The method of forming a film in the state of the resin composition is exemplified by the case of the pressure molding die (4). The metal report in this case should be = face. Thus, an unstretched film excellent in surface flatness can be obtained. Further, in the case of the acrylic resin film 25 of the structure, the acrylic resin should not be combined with other acrylic resin compositions, and the refractive index of the acrylic resin should not be (four), preferably one to one, and more = [0097] by an acrylic machine. The method of forming the unstretched film is carried out by stretching. The stretching method can be exemplified by the use of the pull type = extension, or the direction of the stretch, and the successive stretching of the financial direction. [0098] The haze value of the film 25 will be described. Fog = value 'Reading light transmittance is the total light fog when illuminating visible light. The L example is assumed to be such that the smaller the haze value, the better the transparency of the film. In addition, 'internal [0099] the haze value of the acrylic resin film 25, such as Ι %, +, & μ # # below, more generally A 05% or less, the internal haze value is U% i should be lower than the M value of 5% or less. If the internal efficiency value exceeds the value and the external haze value exceeds the execution time, the light of the transmission film is 28 201234059 and the liquid crystal display device is turned off. Further, by the acrylic resin film 25, the six parts of the pure acrylic resin film 25 are not provided, and the surface is scratched in the early step. For example, a hard coating process is performed from a group of liquid crystal modules. It can also be used to cure the surface treatment of bismuth. 20 Ϊ production, %, r ΐτίΐΪ 25 as a protective film of the polarizing film to form a polarizing plate Τ upper handle check surface 25 silk surface treatment material film: light plate 2 〇 1i outside 'can also be said to be adhesive, equipped The base material is part of it. For the surface treatment of the C-based resin film 25, the anti-glare treatment can be carried out in consideration of the moiré on the lens and the fine film. (3) Transparent resin film 23 The film 23 is preferably made of a resin having excellent transparency. Such a resin, a cellulose resin, a polycarbonate resin, a polyvinyl alcohol resin, a B resin, a (meth)acrylic resin, and a cyclic olefinic resin f polypropylene. A simple olefinic resin, a poly-aromatic resin, a polyamidene resin, and a polyamine. The uniaxially or biaxially stretched stretched film was subjected to the unstretched film of the yam (23). a [0102] When the transparent resin film 23 is a stretched film, a a phase difference is imparted by stretching. The film to which the retardation is applied may be a wavelength plate such as a 1M wave plate or a 1/2 wavelength plate, or may be a viewing angle compensation film or the like. The film thickness of the retardation film is usually from about ΙΟμπι to 200 μm, preferably from 2 μm to 12 μm. , [0103]. . In the case where the viewing angle compensation film is used as the retardation film, it is necessary to consider the mode adopted in the liquid crystal cell 40. For example, in the case of the liquid crystal cell 40 of the Vertical Alignment (VA) mode, the field of view compensation film can be used: having a positive inherent birefringence

S 29 201234059 射的高分子膜被單軸拉伸,折射率橢球具有ηχ>η 正Α片(Positive A-plate);實施橫拉伸或逐錢轴^ ζ =係白勺 =>ηζ的=的雙軸性的膜;或具有⑯%>ηζ的關係的負有巧 (Negative C-plate)。,ηχ 是膜的面内遲相軸(χ 軸 ' ^ 射率、ny是面内進相軸(y軸:在面内與遲相軸正交 二 折射率、而nz是厚度(z軸)方向的折射率。 )方向的 【0104】 作為透明樹脂膜23,特別適宜使用雙軸拉伸 ====咖讀訂,絲標準的= 係數用下式(4)疋義’而且’設膜厚為d時的_的相位S 29 201234059 The polymer film shot is uniaxially stretched, and the index ellipsoid has ηχ>η positive A-plate; the transverse stretch or the money axis ^ ζ = system => ζ ζ a biaxial film; or a Negative C-plate with a relationship of 16% > η 。. , ηχ is the in-plane retardation axis of the film (χ axis' ^ 射率, ny is the in-plane phase axis (y-axis: orthogonal to the in-plane and the late-phase axis, and nz is the thickness (z-axis) The refractive index of the direction. [0104] As the transparent resin film 23, it is particularly suitable to use biaxial stretching ==== coffee reading, silk standard = coefficient using the following formula (4) ' meaning 'and 'film Phase of _ when thickness is d

Nz= (nx—nz/ (nx—ny) (4) R〇= (nx— ny) xd (5) Rth=[ (nx+ny) /2—NJ xd (6) 【0105】 另外,基於上述式(4)〜 ⑷,N: R〇及厚度方向的相位差值Rth分別用下式(5)及(6) ΧΓ = rr, / 0 ° 、、/ \ ^ / 丄、Z卜丁、妖彳卩囬的; R〇及厚度方向的相位差值的關係可用下式(7)表示 Nz=Rth/R〇+0.5 (7) 【0106】 在使用視角補償膜作為透明樹脂膜23之情況下,其面内的相 =差值R〇宜在30mn〜300nm的範圍,特別是在50nm二26〇nm的 範圍。另外Nz係數宜在1.1〜7的範圍,特別是在1 4〜5的範圍。 從這些範圍中,與適用的液晶顯示裝置所要求的視角特性相符合 地適當選擇光學特性的值即可。 13 【0107】 在透明樹脂膜23是相位差膜之情況下,在黏貼偏光膜21和 相位差膜時,偏光膜21的吸收軸和相位差膜的遲相軸所成的角 度’係根據其用途做適當選擇即可。例如,在相位差膜是視角補 償膜之情況下,偏光膜21的吸收軸和視角補償膜的遲相軸所成的 角度,實質上設為0。或90。。 201234059 【_】 另一方面,在透明樹脂膜23是未拉伸膜之情況下,幾乎未發 現相位差’作為偏細21 _護_起作用。作為未拉伸膜的^ 明樹脂膜23,可適用於液晶單元40所採用的模式之中,例如lps (In Plane Switching,橫向電場效應)模式的液晶單元4〇。 【0109】 (4)黏接劑(未圖示) 黏接劑用於偏光膜21和丙烯酸類樹脂膜25的黏貼、戋偏光 膜21和透明樹脂膜23的黏貼。該黏接劑藉由活性能量線的照射、 加熱、乾燥等而硬化’尸、要能夠以足以實用的強度黏接偏光膜21 和丙烯酸類樹脂膜25、偏光膜21和透明樹脂膜23即可。具體而 言,可舉出例如以下的黏接劑組合物。 八 向如縮水甘油醚類環氧化合物、脂環式環氧化合物及環氧丙 烷化合物的陽離子聚合性化合物,摻合光陽離子聚合引發劑而成 的陽離子聚合性的光硬化性黏接劑組合物; 向如丙烯酸類化合物的自由基聚合性化合物,摻合光自由基 聚合引發劑而成的自由基聚合性的光硬化性黏接劑組合物; 向以上所示的陽離子聚合性或自由基聚合性的化合物,摻合 熱聚合引發劑、即熱陽離子產生劑或熱自由基產生劑而成的轨硬 化性黏接劑組合物; μ 由根據需要向水溶性或親水性的交聯性環氧化合物或胺甲酸 乙酯化合物,摻合了如聚乙烯醇類樹脂的具有反應性基的水溶性 樹脂的水溶液或水分散液所構成的水類黏接劑组合物。 【0110】 對於環氧化合物,可容易地取得市售品。舉出市售品的例子, 其商品名分別為:Japan Epoxy Resins (股)銷售的rEpik〇te」、 DIC (股)銷售的「EPid〇n」、東都化成(股)銷售的「Ep〇t〇t〇」、 (股)ADEKA 銷售的「ADEKA resin」、NAGASECHEMTEX (股) 銷售的「Denacol」、.陶氏化學公司銷售的「D〇w ep〇xy」、日產化 學工業(股)銷售的「Tepic」等。 31 201234059 【0111】 另外,在飽和碳環直接結合有環氧基的脂環式環氧化合物, 其市售品也能夠容易地取得。舉出市售品的例子,其商品名分別 為.DAICEL化學工業(股)銷售的「Cell〇xide」及「Cycl_r」、 陶氏化學公司銷售的「Cyracure」等。 【0112】 含有環氧化合物的硬化性黏接劑組合物,還可含有環氧化合 ,以外的’^性此1線硬化性化合物。環氧化合物以外的活性能量 、,硬化性化合物’例如可舉出環氧秘化合物或㈣化合物等。 /、中由於在&離子聚合中能夠提高硬化速度,所以宜並用環氧 丙炫< 化合物。 【0113】 ^氧丙統合物也能姆易地取得料品。舉㈣售品的 ’,、商品名分別為:東亞合成(股)銷售的「心_〇财、 于邠興產(股)銷售的「ETERNACOLL· ,等。 【0114】 妓入^有裱氧化合物或環氧丙烷化合物的硬化性化合物,為了使 二的硬化性黏接劑組合物成為無溶劑’宜使用沒有以有 ίίΐ 接劑組合物。另外’包含構成後述的Ϊ 於感光_少量成份’與溶解 獨的粉目比,11使服去了有機溶劑並乾燥的該化合物單 【0115】 ,,強度及硬化速度的引發斷; 等芳香族錤鹽或芳香族疏鹽的錯鹽;鐵—丙二稀錯合物 μ,飾離子聚合引發劑可以分卿獨使用,也可並用不= 而產’是接收活性能量線例如紫外線的照射 所ίΐίΐϊ丨發劑’只要是提供與其摻合的黏接舰合物 的多種 【0116】 32 201234059 光陽離子聚合引發劑也能容易地取得市售品。舉出市售品的 例子’各自的商品名為:日本化藥(股)銷售的Uni〇n Carbide公司銷售的「cyracure」、San-apro (股)銷售的光酸生 成劑「CM」、綠色化學(股)銷售的光酸生成劑「taz」、「bbi」、 「DTS」、(股)ADEKA 銷售的 ^ADEKA OPTOMER」、Rhodia 公司銷售的「RHODORSIL」等。 【0117】 ,陽離子聚合引發劑的混合量,對於光硬'化性黏接劑組合物 量100重量份,通常為0 5〜20重量份’宜為1〜15重量份。 光陽離子聚合引發劑的量低於0.5重量份時,硬化變得不充分,會 降低黏接劑層的機械強度或黏接強度。另外,光陽離子聚合引發 劑的量超過20重量份時,則黏接劑層中的離子性物質增加,從而 黏接劑層的吸濕性變高,會降低得到的偏光板2〇的耐久性 【0118】 一光硬化性黏接劑組合物可根據需要含有光敏化劑。藉由使用 光敏,劑,反應性提高,能夠進一步提高黏接劑層的機械強度或 黏接強度。光敏化劑,例如可舉出羰基化合物、有機硫化合物、 過硫化物、氧化還原類化合物、偶氮化合物、二偶氮化合物、齒 素化合物、光還原性色素等。 【0119】 月b夠成為光敏化劑的羰基化合物的例子可例舉:如安息香气 =、安息香異丙醚、及α,α二曱氧基_α•苯基苯乙酮的安息香系 生,;如9 ’.10-二丁氧基蒽的蒽化合物;如二苯甲酮、2,4_二素 一本甲酮、鄰本甲酿苯甲酸甲醋、4,4’_二(二甲基氨基)二苯气 酮及j :4’-二(二乙基氨基)三苯曱_二苯甲嗣及其衍生物; 如2-氯蒽酉昆及2-曱基蒽酿的蒽酿衍生物;如N_甲基个定嗣、万 N:ri十細㈣鋼衍生物;如α,°"二乙氧絲乙_苯乙_ 衍生Ϊ;以及_衍生物等。能蝴光敏化細 Ϊ 柯例舉,如2_氯9_氧硫♦星及2-異丙基9-氧硫則 、4喔衍生物等。此外,节化合物或鈾酿化合物等也能努Nz= (nx—nz/ (nx—ny) (4) R〇= (nx— ny) xd (5) Rth=[ (nx+ny) /2—NJ xd (6) [0105] In addition, based on the above Equations (4) to (4), N: R〇 and the phase difference Rth in the thickness direction are respectively given by the following formulas (5) and (6) ΧΓ = rr, / 0 ° , , / \ ^ / 丄, Z 卜丁, demon The relationship between the R 〇 and the phase difference in the thickness direction can be expressed by the following formula (7): Nz = Rth / R 〇 + 0.5 (7) [0106] In the case where the viewing angle compensation film is used as the transparent resin film 23 The in-plane phase = difference R is preferably in the range of 30 nm to 300 nm, especially in the range of 50 nm to 26 〇 nm. Further, the Nz coefficient is preferably in the range of 1.1 to 7, especially in the range of 1 4 to 5. From these ranges, the value of the optical characteristic can be appropriately selected in accordance with the viewing angle characteristics required for the liquid crystal display device to be applied. 13 [0107] In the case where the transparent resin film 23 is a retardation film, the polarizing film is pasted. In the case of the retardation film 21 and the phase difference film, the angle formed by the absorption axis of the polarizing film 21 and the retardation axis of the retardation film may be appropriately selected depending on the application. For example, in the case where the retardation film is a viewing angle compensation film, The angle formed by the absorption axis of the polarizing film 21 and the slow axis of the viewing angle compensation film is substantially 0 or 90. 201234059 [_] On the other hand, in the case where the transparent resin film 23 is an unstretched film The phase difference 'is hardly found to function as the fineness 21 _ protects. The resin film 23 as the unstretched film can be applied to the mode adopted by the liquid crystal cell 40, for example, lps (In Plane Switching, horizontal direction) (4) Adhesive (not shown) The adhesive is used for the adhesion of the polarizing film 21 and the acrylic resin film 25, the polarizing film 21, and the transparent resin film 23 The adhesive is hardened by irradiation, heating, drying, or the like of an active energy ray, and is capable of bonding the polarizing film 21 and the acrylic resin film 25, the polarizing film 21, and the transparent resin film with sufficient practical strength. Specifically, for example, the following adhesive composition may be mentioned. A cationically polymerizable compound such as a glycidyl ether epoxy compound, an alicyclic epoxy compound, and a propylene oxide compound, in admixture Photocationic polymerization initiator A cationically polymerizable photocurable adhesive composition; a radically polymerizable photocurable adhesive composition obtained by blending a photoradical polymerization initiator with a radically polymerizable compound such as an acrylic compound a rail-curable adhesive composition obtained by blending a cationically polymerizable or radically polymerizable compound as described above with a thermal polymerization initiator, that is, a thermal cation generator or a thermal radical generator; A water-soluble or hydrophilic cross-linking epoxy compound or an urethane compound is blended with water or a water-dispersing liquid of a water-soluble resin having a reactive group such as a polyvinyl alcohol-based resin, as needed. Type of adhesive composition. [0110] Commercially available products can be easily obtained for the epoxy compound. As an example of a commercial item, the trade names are: rEpik〇te sold by Japan Epoxy Resins, "EPid〇n" sold by DIC (share), and "Ep〇t" sold by Dongdu Chemical (share) ADEt〇", "ADEKA resin" sold by ADEKA, "Denacol" sold by NAGASECHEMTEX (shares), "D〇w ep〇xy" sold by Dow Chemical Company, and Nissan Chemical Industry (shares) "Tepic" and so on. 31 201234059 [0111] Further, an alicyclic epoxy compound in which an epoxy group is directly bonded to a saturated carbocyclic ring can be easily obtained as a commercially available product. Examples of commercial products include "Cell〇xide" and "Cycl_r" sold by DAICEL Chemical Industry Co., Ltd., and "Cyracure" sold by The Dow Chemical Company. The curable adhesive composition containing an epoxy compound may further contain a first-line curable compound other than epoxidation. The active energy other than the epoxy compound and the curable compound 'e" are, for example, an epoxy secret compound or a (IV) compound. In the middle of the & ionic polymerization, it is preferable to use an epoxy propylene compound. [0113] ^Oxygen and propylene complex can also easily obtain materials. (4) The sales name of the product is: "ETERNACOLL·, etc. sold by the East Asia Synthetic Co., Ltd." ("Earth_〇财, 邠邠兴(股)". [0114] ^入^有裱氧The curable compound of the compound or the propylene oxide compound is preferably used in order to make the curable adhesive composition of the second compound solvent-free. It is also used in the composition of the sensitizing agent. Compared with the powder of the dissolution alone, 11 the compound which has been subjected to the organic solvent and dried, [0115], the initiation of the strength and the hardening rate; the wrong salt of the aromatic sulfonium salt or the aromatic salt; the iron- The propylene dimer complex μ, the ionic polymerization initiator can be used alone or in combination. The product is 'receiving an active energy ray such as ultraviolet ray ΐ ΐϊ丨 ΐϊ丨 ' ' 只要 只要 只要 只要 只要 只要 只要 只要 只要A variety of [0116] 32 201234059 Photocationic polymerization initiators can be easily obtained as a commercial product. Examples of commercial products are given. The respective trade names are: Uni〇n sold by Nippon Kayaku Co., Ltd. Carbide Sales of "cyracure", San-apro (shares) sales of photoacid generator "CM", green chemical (shares) sales of photoacid generators "taz", "bbi", "DTS", (shares) ADEKA sales ^ADEKA OPTOMER", "RHODORSIL" sold by Rhodia Corporation. The amount of the cationic polymerization initiator to be added is usually from 5 to 20 parts by weight, preferably from 1 to 15 parts by weight, per 100 parts by weight of the photohardenable binder composition. When the amount of the photocationic polymerization initiator is less than 0.5 part by weight, the hardening becomes insufficient, and the mechanical strength or the bonding strength of the adhesive layer is lowered. In addition, when the amount of the photocationic polymerization initiator exceeds 20 parts by weight, the ionic substance in the adhesive layer increases, and the moisture absorption property of the adhesive layer becomes high, and the durability of the obtained polarizing plate 2〇 is lowered. [0118] A photocurable adhesive composition may contain a photosensitizer as needed. By using a photosensitive agent, the reactivity is improved, and the mechanical strength or the bonding strength of the adhesive layer can be further improved. Examples of the photosensitizer include a carbonyl compound, an organic sulfur compound, a persulfide compound, a redox compound, an azo compound, a diazo compound, a dentate compound, and a photoreductive dye. An example of a carbonyl compound capable of becoming a photosensitizer for the month b is exemplified by benzoin, such as benzoin = benzoin, and α,α-dimethoxy-α-phenylacetophenone. Such as 9 '.10-dibutoxy oxime ruthenium compound; such as benzophenone, 2, 4 - di- ketone ketone, o-benz benzoic acid methyl vinegar, 4, 4 ' _ two (two Methylamino)diphenyl ketone and j:4'-di(diethylamino)triphenylhydrazine-dibenzimidone and its derivatives; such as 2-chloroindene and 2-mercaptopurine Stuffed derivatives; such as N_methyl hydrazine, 10,000 N: ri ten (four) steel derivatives; such as α, ° " diethoxy silk _ benzene _ derived Ϊ; and _ derivatives. It can be photo-sensitized, such as 2_chloro 9_oxysulfide ♦ star and 2-isopropyl 9-oxo-sulfur, 4 喔 derivative. In addition, the compound or uranium-brewed compound can also

S 33 201234059 用作。這些光敏化劑可以分別單獨使用,也可並用多種。 合物=ί接劑組 【0121】 且在0.1〜2〇重量份的範圍。S 33 201234059 is used as. These photosensitizers may be used singly or in combination of two or more. The compound = yttrium group [0121] and in the range of 0.1 to 2 parts by weight.

對光硬化性黏接劑組合物,能在 A 各種添加劑。添加劑,例如可舉出㈣^/、^果的範圍内摻合 移劑、增黏劑、執二二牌劑、氧化防止劑、鏈轉 消泡劑等。 真充劑、流動調整劑、可塑劑、 【0122】 Γίΐΐΐ接劑組合物,只要具有用適當的方法在膜上進行 =1的_卩可’但其在洗下⑽度 30『她.咖的範圍,更適宜在5()mpa败〜 二 其黏度低於10池_時,能夠塗布作孝 =的範圍。 f于塗f轉,也存在難以制無斑向即= ,塗布作業的裝置受限,具有難以得 溫度後,用6〇_測定的i用u度汁將其組合物調成饥的For the photocurable adhesive composition, it can be used in various additives. The additive may, for example, be a blending agent, a tackifier, a second brand agent, an oxidation preventive agent, a chain defoaming agent, or the like in the range of (4)^/,^. True filling agent, flow regulating agent, plasticizer, [0122] ΐΐΐ ΐΐΐ ΐΐΐ 组合 , , , , 只要 只要 只要 只要 只要 只要 只要 只要 只要 只要 只要 只要 只要 只要 只要 只要 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但 但The range is more suitable for the range of 5 () mpa = 2, its viscosity is less than 10 pools _, can be coated as filial =. f is coated with f, and there is also difficulty in making the spotless direction = that the coating operation is limited, and it is difficult to obtain the temperature, and the composition is adjusted to be hungry with the u-degree juice measured by 6 〇.

[0123J (5)黏著劑層(未圖示) 元2 生,用於將偏光板2〇黏貼至液晶單 物、石夕酮類聚^的^劑’例如可舉出以丙稀酸類聚合 其光學透明性傣自,计仅姑、ώώ;=也取0物的丙烯酸類黏者劑, 或耐熱性等優良,即使在加二進=耐候性 或剝離等分離問題,因而是適、^濕的“件下,也難以產生浮起 【0124] 對於構成丙烯酸雜著劑的丙稀酸類基底聚合物,醋部分宜 34 201234059 使用:具有如曱基、乙基、丁基、或2·乙基己基的碳數2〇以下的 烧基的烧基丙烯酸酯,與含有如(甲基)丙烯酸或(曱基)丙烯 酸2-羥基乙基的官能基的(曱基)丙烯酸類單體的丙烯酸類共聚 物。含有這樣的丙烯酸類共聚物的黏著劑層,在黏貼至液晶單元 40後因存在某種不良而需要剝離之情況下,則不會在玻璃基板產 生殘餘黏膠等,而能夠比較容易地剝離。用於黏著 稀酸 共聚物’其玻璃轉變溫度宜為洗以下,更適宜^Glc ^。另 外,該丙烯酸類共聚物通常具有10萬以上的重量平均分子量。 【0125】 ^黏者劑層的黏著劑,可使用分散有光擴散劑的擴散黏著 巧綱於賦予黏著劑層光綠性。光擴散劑只要是具有 二=黏耆·的基絲合物不_折射率的微粒子即可,能夠 化成的微粒子或由有機化合物(聚合物)構 有如上述的丙烯酸類基底聚合物而構成黏著 其折射率為1〜2左右的光擴散劑做選擇即可。構』ϋ 物擴散躺折轉之錢料_以上,從 〇〇1以ϋΐϋΐ裝置的亮度或可驗方面來考慮,宜為 近單分散侧峨㈣録子,爲球形且接 =刀放的錄子,適宜朗平離徑為2μιη〜6μιη左 【0126】 由無機化合物所構成的微粒子 1.76)、氧化石夕(折射率145舉出氧化銘(折射上 所構成的微粒子,例二舉由有機化合物(聚合物 …稀酸作珠(折射率 樹脂珠(折射率15〇 夂甲S曰/苯乙婦共聚决 射率1.46)、補樹脂珠(折^ [/以⑷、聚氯乙稀珠(办 【0127】 号。 35 201234059 光擴散劑的摻合量,係考慮分散有該光擴散劑的黏著劑層所 ,要的霧f值、或適用其的液晶顯示裝置的亮度等而適當地決 定,但通常相對於構成黏著劑層的基底聚合物1〇〇重量份,為3 〜30重量份左右。 【0128】 分散有光擴散劑的黏接劑層的根據jjS K7361測定的霧度 值:從確保適_液晶顯示裝置的亮度、以及不易產生顯示圖像 的模糊或炫目方面來考慮,宜為2〇%〜8〇%的範圍。 【0129】 構成透明的崎賴擴絲著劑的各成份(基絲合物、光 交聯劑等)’溶解於乙酸乙醋等的適當溶劑而形成黏著劑 是,鎌散劑等的不溶於溶劑的成份絲分散的狀態。 tiif劑組合物塗布於透明樹脂膜23或離型臈(未圖示) 上並乾燥,能夠形成黏著劑層。 【0130】 性。所帶的靜電’黏著劑層宜具有帶電防止 等,偏弁者劑層上的離型膜並黏貼於液晶單元40時 ί靜ίίΐ/Λ 此時’若姆綱具有帶電防止性,則 液晶單元4()_示電騎_帛, 【0131】 賦予黏著劑層帶電防止性的方法,例如 塗布了繼粒子、金屬氧化物微粒子、ίί以 的離子導電性組合物的方法;以及所構成 -般的偏光板的製造、流通及上; 求的性的保持時間最短為6個月左右。考慮’所要[0123J (5) Adhesive layer (not shown), which is used for the purpose of bonding the polarizing plate 2 to the liquid crystals, and the like, for example, the polymerization of the acrylic acid Transparency is only 姑, ώώ; = also take the zero-type acrylic adhesive, or heat resistance, etc., even if the addition of binary = weather resistance or peeling separation problems, it is suitable, wet "Under the case, it is also difficult to produce floating [0124] For the acrylic base polymer constituting the acrylic hybrid, the vinegar portion is suitable for use. 34 201234059 Use: having a mercapto group, an ethyl group, a butyl group, or a 2-ethylhexyl group An alkyl acrylate having a carbon number of 2 Å or less and an acrylic copolymer copolymerized with a (fluorenyl) acryl monomer having a functional group such as (meth)acrylic acid or 2-hydroxyethyl (meth) acrylate In the case where the adhesive layer containing such an acrylic copolymer needs to be peeled off due to some defects after being adhered to the liquid crystal cell 40, residual adhesive or the like is not generated on the glass substrate, and the adhesive layer can be relatively easily Peeling. Used to adhere to dilute acid copolymers The temperature change is preferably the following, more preferably ^Glc ^. In addition, the acrylic copolymer usually has a weight average molecular weight of more than 100,000. [0125] ^ Adhesive layer adhesive, can be dispersed with a light diffusing agent The diffusion adhesive is used to impart a green color to the adhesive layer. The light-diffusing agent may be a fine particle or a compound (polymer) which can be formed as long as it has a refractive index of a base compound having a bis-adhesion. The light-diffusing agent having a refractive index of about 1 to 2 is formed by the acrylic base polymer as described above, and the light diffusing agent having a refractive index of about 1 to 2 is selected as a material. The brightness or the testability should be considered. It should be a near-monodisperse side 峨 (4) recorder, which is a spherical and connected = knife-discharged recording. It is suitable for the horizontal diameter of 2μιη~6μιη left [0126] composed of inorganic compounds. Microparticles 1.76), oxidized stone eve (refractive index 145 exemplified by oxidation (refractively composed of microparticles, for example, by organic compound (polymer...diluted acid as beads (refractive index resin beads (refractive index 15 〇夂S曰/Benzene The rate of polymerization is 1.46), and the resin beads are folded ([^(/) (4), polyvinyl chloride beads ([0127]. 35 201234059 The amount of light diffusing agent is mixed, considering the adhesion of the light diffusing agent. The agent layer is appropriately determined depending on the desired fog f value or the brightness of the liquid crystal display device to which it is applied, but is usually about 3 to 30 parts by weight based on 1 part by weight of the base polymer constituting the pressure-sensitive adhesive layer. [0128] The haze value measured according to jjS K7361 of the adhesive layer in which the light diffusing agent is dispersed is considered from the viewpoint of ensuring the brightness of the liquid crystal display device and the blurring or glare of the display image. The range of 2%% to 8〇%. [0129] Each component (base complex, photocrosslinking agent, etc.) constituting a transparent slag-dispersing agent is dissolved in a suitable solvent such as ethyl acetate to form an adhesive. The agent is a state in which the solvent-insoluble component such as a smashing agent is dispersed. The tiif agent composition is applied onto a transparent resin film 23 or a release enamel (not shown) and dried to form an adhesive layer. [0130] Sex. The electrostatic "adhesive layer" to be carried is preferably provided with electrification prevention, etc., when the release film on the hemispherical agent layer is adhered to the liquid crystal cell 40, ί ί ΐ Λ Λ Λ ' ' 若 若 若 若 若 若 若 若 若 若 若 若 ' ' ' 4()_Electrical riding_帛, [0131] A method of imparting charge prevention property to an adhesive layer, for example, a method of coating an ion conductive composition of particles, metal oxide fine particles, and the like; The manufacturing, distribution and uppering of the polarizing plate; the minimum retention time of the desired property is about 6 months. Consider what you want

況。量線_纟著劑層之情 因此在活性月巨罝線的該麵宜具有高透射率。此二H 36 201234059 變化 祕 3〜20 聯劑的反應後,用於對液晶單元40的 由活;棼的照射而使作為黏著劑的諸特性不 黏著劑層,例如在溫度23。 日左右成熟,在充錢行交…料祕65/。的㈣兄下 黏貼。 【0134】 黏=層的厚度’係根據其黏接力等而做適當決定,但 偏光二不損害加工性或耐久性等的特性而得到 ί 者劑層的厚度宜為3叫〜¥左右。.另外: ίΐϊίίί ® ί* 5 二S 可使得液晶顯示I置確保從正面看時或從斜 向看ΪΓΐ3ΐί,不易產生顯示圖像的模糊或炫目。 (6)保護膜(未圖示) 丙烯酸類樹賴25之中,在黏貼至偏光膜21的面的相反側 =面姓能夠疊層保護膜。保護膜是可剝離的膜,是用於避1丙稀 25的表面受到損傷、磨損等的構件。保護膜,例如^ 用透明娜麟成的基體材觸,以及疊層於該基·料膜的表 ^的^有絲賊_著劑層來構成。保麵,到使關光板2〇 時之則’係黏貼於丙烯酸類樹脂膜Μ上,在使用時從丙烯酸類樹 脂膜25剝離。 【0136】 保護膜能夠容易地取得市售品。舉出市售品的例子,有藤森 業(1〇銷售的「Mastac」、(股)Sun — a —化研鎖售的 SUNYTECT」、曰東電X (股)銷售的「£_祖沉」、東麗薄膜 加工(股)銷售的「toretec」等。 【0137】 (6—1)基體材料膜 基體材料膜只要是由透明樹脂所構成即可,並無特別限定。 這樣的透明樹脂,例如可舉出:以聚曱基丙烯酸甲酯為代表的丙 37 201234059 烯酸類樹脂、以聚丙烯或聚乙烯為代表的烯烴類樹脂、以聚對苯 ys文丁曰或聚對苯二甲酸乙二酯為代表的聚酯類樹脂等。特 aU於透明性或均勻性優良,且黏度強、價格低廉,因而宜 為承對求二甲酸乙二酯。 【01381 另外’為了提高剛性並加強黏度,可以向基體材料膜成 的1二,具有如下的效果:以在聚合物分子中成為結晶的核 體材材料膜摻合’從而提高聚合物的結晶度並提高基 ϋ 種。無機類成核劑’例如可舉出滑石、黏土、碳酸 ίί二/卜’有機類成核劑’例如可舉出芳香族叛酸的金屬趟類、 戊Γ聚乙婦環己烧等高分子化合物。其上為2 材料適宜為上述金屬鹽醜高密度聚乙烯。另外,基體 重ϋίΐί劑的含量宜為〇.01〜3重量%,更適宜為_〜ι.5 更里/〇成核劑可以僅用一種,也可多種並用。 【0139] 出現的二ΪΪΪ15μΠ1〜75μΐη。該厚度低於15叫時, 面,該原本Γ要的表面保護性能降低之情況。另一方 度變高ϋί時,難過強,也存在操倾、剝離強 【0140] 以上基率,在長方向(md)上宜為麵廳 性變差ίίί !以上°該拉伸彈性率過小時,出現操作 此外,也樹脂膜25時的張力之情況。 硬塗布處;在面貫施防汗處理、反射防止處理、 【0141] (6 ~ 2 )黏者劑層 黏著劑層,可使用丙稀酸類黏著劑等公知的再剝離用黏著 38 201234059 劑。其中’從保護膜的黏性強度的方面看,宜為彈性率高、具有 的丙巧類樹脂。另外,從黏性強度方面考慮,黏著劑層的 ^又係以較厚為宜。另外,為了使剝離時不產生靜電,黏著劑層 亦可含有帶電防止劑等。 【0142】 丙稀酸類黏著劑’可例舉由以如丙烯酸丁酯、丙烯酸乙酯、 =烯酸異辛g旨、丙烯酸2_乙基己自旨的丙烯_旨的—種或兩種以上 =基底’並與其共聚極性單體的聚合物所構成的黏接劑。極性單 [,例如可^出如(曱基)丙烯酸、(曱基)丙烯酸2-羥基乙基、 ^甲基)丙烯酸2-經基丙基、(甲基)丙烯醯胺、Ν,Ν_:曱基氨 $乙基(曱,)丙烯酸酯、縮水甘油(甲基)丙烯酸酯的具有羧 土知&基氣基、環氧基等的單體。此外,可以向黏著劑摻合聚 異氰酸自旨化合物、環氧化合物、氮丙姚合物等的 【0143】 =下^舉出實施例來進一步具體地說明本發明,但本發明迅 =限疋於廷些例子。在以下的例子中,表示使用量的部分,如盗 寺!1的要求,即為重量基準。另外,各例子中的物性值的測定,、 係猎由以下的方法進行。 【0144】 <膜的捲曲量的測定〉 ㈣照圖4進行的說明為基準的方法,分別對黏貼有 ίίΪ的,_樹脂膜、偏光板、及帶黏著劑層的偏光板(帶 =離膜的狀態、及獅了娜膜的狀態),使朗變凸的一侧向下 來^定捲曲量。設_義樹賴纖凸讀況為 之情況為正捲曲。 【0145】 <膜的拉伸彈性率的測定> 1的,伸彈性率,用厦7161「塑膠_拉伸特性的試驗方法 第1通則」所規定的方法,使用自動繪圖儀(型號「AG—i、 (股)島津製作所製造)’以溫度22。〇相對濕度53%的條件下」進 39 201234059 行測定。 【0146】 :實施例1> (a) 丙烯酸類樹脂膜的製造 (丙烯酸類樹脂與丙烯酸類彈性聚合物粒子) 將甲基丙烯酸曱自旨/丙烯酸甲_重量比%/4的共雜 丙豨酸類樹脂。另外,是三層結構的彈性體粒子,其最内層包含 硬質的聚合物,即曱基丙稀酸曱轉少量曱基丙烯酸烯丙酿的此 聚^,中間層包含軟質的彈性體,即主成份的丙稀酸丁醋、盘^ 乙烯及少量甲基丙烯酸烯丙醋的共聚物;最外層包含硬質的聚人 ,’即曱^丙烯酸甲§1與少量丙烯酸乙1旨的共聚物;並將到作i 中間層的彈性體為止的平均粒徑為MOnjn的物;Γ 彈性聚合物粒子。 仅為屬⑽的拉子,用作丙稀酸類 【0147】 (丙烯酸類樹脂膜的製作) 上述㈣麵翻旨與上述㈣酸娜性聚合齡子以前者/ L—J3:的重置比摻合的粒料’用雙軸擠壓機熔融混煉,形成 類树脂組合物的粒料。將該粒料投人^麵少 t4t=5°+C的Τ麵具祕用财溫度奴為45°C 犧2 J條拋光減人被擠㈣雌熔 郃,製作出丙稀酸類樹脂膜。 am、令 [0148] (b) 對丙烯酸類樹脂膜的保護臈的黏貼 的雙有劑層的厚度卿m 二ίίίΓ: 賴’將其作為保護膜。該聚對苯 SC向⑽)的拉伸彈性率為3500朦a。以使 ^保顧的黏者劑層和丙烯酸類樹賴重疊之 機黏貼了丙烯酸類樹脂膜和伴镬膜 j用鞑式貼口 本,進類樹脂膜)切出250_300麵的樣 捲曲的叙。此時的捲曲值,最小值為7.0麵,最大值 201234059 為31.0mm,是正捲曲。 【0149】 (c)偏光板的製作 分別向具有聚乙烯醇膜及吸附於聚乙烯醇並定向的碘的偏光 膜的-面’黏貼用上述(b)製作的保護膜黏貼丙稀酸類樹脂膜的 丙烯酸類樹麟侧;而向偏光膜的另—面,黏貼從日本Ze〇n(股) 取得的環狀烯烴類樹脂(透明樹脂膜)的雙軸拉伸膜,即厚度5〇μηι 的「「Zeonor Film」(面内的相位差值心巧励、厚度方向的相位 差值ί^=124ηιη),製作出偏光板。 【0150】 ±在黏貼時,在上述保護膜黏貼丙烯酸類樹脂膜及環狀烯烴類 Μ月曰膜各自對偏光朗I㈣面上,將料線硬化性黏接劑組合物 作為黏接劑而塗布,將各自的塗布面與上述偏光膜的兩面重疊 後,使其通過2條黏貼親15 ' 16之間從而使得這些膜一體化。這 裡’第1黏貼輥15使用表面為橡膠的橡膝親,第2黏貼輥16使 用在表面貫施了鉻鍍層的金屬輥。另外,配置於環狀烯烴類樹脂 ,側的第2黏貼輥16的圓周速度&相對於配置於丙烯酸類樹脂 膜侧的第1黏貼報15的圓周速度&之比(圓周速度之比) 叹為1.0113。藉由這樣設定圓周速度之比,使得丙烯酸類樹脂膜 側的輸送方向上的收縮應力比在環狀烯烴類樹脂膜側的輸送方向 上的收縮應力大。 【0151】 一另外,在黏貼時,對上述保護膜黏貼丙烯酸類樹脂膜和環狀 稀煙類樹脂膜分別在沿著輸送方向(膜的長邊方向)的方向賦予 黏貼前張力,並在該狀態下黏貼至偏光膜。黏貼前張力,係藉由 送出各膜的送出輥與捲繞疊層的偏光板的捲繞輥之旋轉速度^差 ,產生。黏貼前張力的測定,係使用設置於黏貼輥前的張力感測 器來進行。而且,計算丙烯酸類樹脂膜與環狀烯烴類樹脂膜各自 ,,面積,藉由將以上述方式得到的黏貼前張力除以剖面積來計 算每單位剖面積的黏貼前張力。當丙烯酸類樹脂膜的每單位剖面 201234059condition. Measured line _ 纟 层 layer of the layer Therefore, the surface of the active moon 罝 line should have high transmittance. The two H 36 201234059 changes the secret 3 to 20 after the reaction of the crosslinking agent, and the properties of the liquid crystal cell 40 are not adhered to the adhesive layer by the irradiation of the liquid crystal unit 40, for example, at a temperature of 23. Mature around the day, in the charge of money to pay ... material secret 65 /. (4) Brothers paste. [0134] The thickness of the adhesive layer is appropriately determined depending on the bonding strength, etc., but the polarizing light does not impair the properties such as workability and durability, and the thickness of the layer is preferably about 3 to about ¥. In addition: ίΐϊίίί ί 5 5S can make the LCD display I ensure that when viewed from the front or from the oblique direction, it is not easy to produce blur or glare of the displayed image. (6) Protective film (not shown) Among the acrylic tree lamellas 25, the protective film can be laminated on the opposite side of the surface to be adhered to the polarizing film 21. The protective film is a peelable film and is a member for avoiding damage, abrasion, and the like of the surface of the propylene film 25. The protective film is formed, for example, by a base material of a transparent lining, and a thief-coating layer laminated on the surface of the base film. When the surface of the light-retaining plate is 2 Å, it is adhered to the acrylic resin film, and is peeled off from the acrylic resin film 25 at the time of use. [0136] The protective film can be easily obtained as a commercial product. Examples of commercial products include Fujimori ("Mastac" sold by the company, SUN-TEC, which is sold by Sun Yat-Sen, and "Shen", which is sold by the company. "Toretec", etc., which is sold by Toray Film Processing Co., Ltd. [6137] (6-1) The base material film base material film is not particularly limited as long as it is composed of a transparent resin. Such a transparent resin can be, for example, Illustrative: C37, represented by polymethyl methacrylate 2012 20125959 olefinic resin, olefin resin represented by polypropylene or polyethylene, poly(p-phenylene sulfonate) or polyethylene terephthalate The polyester resin represented by the company is excellent in transparency and uniformity, and has high viscosity and low cost. Therefore, it is preferable to obtain ethylene diformate. [01381 In addition, in order to improve rigidity and enhance viscosity, The film formed into the film of the base material has the effect of blending the film of the core material material which becomes crystal in the polymer molecule to increase the crystallinity of the polymer and increase the base species. The inorganic nucleating agent' For example, talc, clay, Examples of the carbonic acid ίί / / 'organic nucleating agent' include, for example, a metal compound such as an aromatic acid-reducing metal ruthenium or a ruthenium-polyethylene hexanolate. The above material is suitable for the above-mentioned metal salt. Density polyethylene. In addition, the content of the base weight ϋ ΐ ΐ 宜 宜 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 The appearance of the second 15μΠ1~75μΐη. When the thickness is lower than 15, the surface, the original surface protection performance is reduced. When the other degree becomes higher, it is difficult to be strong, and there is also a strong tilting and peeling [0140] The above base ratio is preferably in the long direction (md). The above-mentioned tensile modulus is too small, and the operation is also caused by the tension of the resin film 25. Hard coating; The anti-sweat treatment and the anti-reflection treatment are carried out, and the adhesive layer of the adhesive layer of (014-2) (6 to 2) is used, and a known adhesive for re-peeling such as an acrylic adhesive can be used. In terms of viscosity strength, it should be high in elasticity and have In addition, from the viewpoint of the viscous strength, the adhesive layer is preferably thicker, and the adhesive layer may contain a charge preventing agent or the like in order to prevent static electricity from being generated during peeling. [0142] The acrylic adhesive' may be exemplified by a propylene such as butyl acrylate, ethyl acrylate, or octadecyl acrylate, or a polymer of 2 - ethyl acrylate. And an adhesive composed of a polymer copolymerized with a polar monomer. The polarity of the single [, for example, (曱) acrylic acid, (mercapto) acrylic acid 2-hydroxyethyl, ^ methyl) acrylic acid 2- Base propyl, (meth) acrylamide, hydrazine, hydrazine 曱: hydrazine ammonia $ ethyl (曱,) acrylate, glycidyl (meth) acrylate having carboxylate & base gas, epoxy A monomer such as a base. Further, the present invention can be further specifically exemplified by the following examples in which an adhesive is blended with a polyisocyanate-based compound, an epoxy compound, a nitro-propargyl compound, etc., but the present invention is swiftly Limited to some examples in court. In the following examples, the part indicating the usage amount, such as the requirement of the thief!1, is the weight basis. In addition, the measurement of the physical property value in each example was carried out by the following method. [0144] <Measurement of Curl Amount of Film> (4) A method based on the description of Fig. 4, which is a method of adhering a _ resin film, a polarizing plate, and a polarizing plate with an adhesive layer. The state of the film and the state of the lion's film are such that the side of the ridge is convex downward to determine the amount of curl. Let _Yishu Lai fiber read the condition as positive curl. [0145] <Measurement of tensile modulus of film><1>, elastic modulus, using an automatic plotter (model number) by the method specified in the 7161 "Test method for plastics_tensile properties" AG-i, (shared by Shimadzu Corporation) "measured at a temperature of 22. 〇 relative humidity of 53%" into 39 201234059. Example 1> (a) Production of Acrylic Resin Film (Acrylic Resin and Acrylic Elastic Polymer Particles) The methacrylic acid ruthenium methacrylate/acrylic acid-weight ratio %/4 Acid resin. In addition, it is a three-layer structure of elastomer particles, the innermost layer of which contains a hard polymer, that is, a mixture of mercaptopropionate and a small amount of mercaptoacrylic acid, and the intermediate layer contains a soft elastomer, that is, the main layer. a copolymer of acrylic acid butyl vinegar, a plate of ethylene and a small amount of methacrylic acid acrylonitrile; the outermost layer comprises a hard poly-man, a copolymer of acrylic acid §1 and a small amount of acrylic acid; The average particle diameter of the elastomer which is the intermediate layer of i is MOnjn; 弹性 elastic polymer particles. It is only a pull of the genus (10) and is used as an acrylic acid [0147] (Production of an acrylic resin film) The above (4) face is reversed with the above (4) acid-polymerized age-old former / L-J3: reset ratio The combined pellets were melt-kneaded by a twin-screw extruder to form pellets of the resin-like composition. The pellets are cast into a small surface. The mask of the t4t=5°+C is used for the temperature of the slave. The temperature is slaved to 45°C. The sacrifice of 2 J is reduced by the person who is squeezed (4) and the female is melted to produce an acrylic resin film. Am, order [0148] (b) The adhesion of the acrylic resin film to the thickness of the double-layer layer of the adhesive layer is used as a protective film. The tensile modulus of the polyparaphenylene SC to (10)) was 3,500 Å. In order to make the adhesive layer and the acrylic tree overlap the machine, the acrylic resin film and the enamel film j are attached to the resin film, and the 250_300 surface is curled. . The curl value at this time is a minimum of 7.0 faces, and the maximum value of 201234059 is 31.0 mm, which is a positive curl. [0149] (c) Production of a polarizing plate is adhered to a surface of a polarizing film having a polyvinyl alcohol film and iodine adsorbed on polyvinyl alcohol, and a protective film made of the above (b) is adhered to an acrylic resin film. a biaxially stretched film of a cyclic olefin resin (transparent resin film) obtained from ZeZn (Japanese), which is a thickness of 5 〇μηι, to the other side of the polarizing film. "Zeonor Film" (phase difference in the in-plane phase, phase difference in the thickness direction ί^=124ηιη), to produce a polarizing plate. [0150] When the adhesive film is adhered, the protective film is adhered to the acrylic resin film and the cyclic olefinic ruthenium film is coated on the polarizing surface I (four) surface, and the wire-curable adhesive composition is applied as an adhesive. After the respective coated surfaces were overlapped with both surfaces of the polarizing film, they were passed between two adhesive members 15'16 to integrate the films. Here, the first adhesive roller 15 uses a rubber knee having a rubber surface, and the second adhesive roller 16 uses a metal roller having a chrome plating on its surface. In addition, the circumferential speed of the second adhesive roller 16 disposed on the side of the cyclic olefin resin and the ratio of the peripheral speed of the first adhesive sheet 15 disposed on the acrylic resin film side (ratio of the peripheral speed) Sighed 1.0113. By setting the ratio of the peripheral speeds in this way, the shrinkage stress in the transport direction on the acrylic resin film side is made larger than the shrinkage stress in the transport direction on the side of the cyclic olefin resin film. In addition, at the time of pasting, the adhesive film is adhered to the acrylic film and the ring-shaped thin resin film, respectively, and the pre-adhesive tension is applied in the direction along the transport direction (longitudinal direction of the film), and Adhered to the polarizing film in the state. The pre-adhesive tension is generated by the difference in the rotational speed of the delivery roller that feeds the film and the winding roller that winds the laminated polarizing plate. The measurement of the tension before the bonding was carried out using a tension sensor provided in front of the bonding roller. Further, the area of each of the acrylic resin film and the cyclic olefin resin film was calculated, and the pre-adhesion tension per unit sectional area was calculated by dividing the pre-adhesive tension obtained as described above by the cross-sectional area. When the acrylic resin film per unit section 201234059

積=黏貼前張力設為L、環狀烯烴類樹脂膜的每單位剖面積的勒 貼前張力設為Ty寺,則丙烯酸類樹脂膜的每單位剖面積的黏貼前 張力1\相對於環狀烯纟轉貞樹脂膜的每單位剖面積的黏貼前張力 之比(黏貼前張力比)IVT^ 0.94。 【0152】 在黏貼後,使用以金屬鹵化物燈為光源的紫外線照射裝置, 以使得在320nm〜400mn的波長中的累積光量為2〇〇mJ/cm2之方 式,從環狀烯烴類樹脂膜側進行紫外線照射,使得黏接 並將得到的偏光板捲繞在輥上。 【0153】 (d)偏光板的捲曲評價 從在上述(〇得到的偏光板切出250mmx300mm的 25 C放置1小時。其後’在剝離了保護膜的狀態下,根據上述方 法測定其捲曲量’得出是環麟麵樹脂翻為凹的反捲曲 大值為一39.0mm。該結果在表1中示出。 【0154】 <實施例2> 在實施例1的(e)巾,關速度比⑽㉟為丨_,直他 與貫施例1同樣地製作出偏光板。用與⑷相同的方 =的^板的捲曲量’得出是·烯烴織賴㈣凹的反捲 曲,最大值為一79.0mm。該結果在表丄中示出。 【0155】 〈貫施例3> 在實施例1的(e)中,每單位剖面積的賴前之比 1.卜其他與實施例1同樣地製作出偏光板。用與(d ^ 的fn曲量,得出是環狀烯烴類樹脂膜侧為凹 的反捲曲,最大值為一4.0mm。該結果在表工中示出 【0156】 ° <比較例1> 在實施例1的⑷中,®周速度比⑽㉟為丨.麵,其他 42 201234059 ί 光板。在該條件下,丙烯_樹脂膜 i )相同的方法測定所得_偏光板的捲曲 二=稀煙類樹脂膜側為凹的反捲曲,*大值為-107.0mm。該結果在表1中示出。 【0157】 <表1> 實驗 圓周速度之 比 實施例1 1.0113 實施例2 1.0107 實施例3 1.0113 比較例1 1.0098 【0158】 (e)數據的外插 圖5是晝出藉由用相_貼前張力之比進Product = pre-adhesive tension is L, and the tension per unit cross-sectional area of the cyclic olefin resin film is set to Ty Temple, and the pre-adhesive tension per unit cross-sectional area of the acrylic resin film is relative to the ring shape. The ratio of the pre-adhesive tension per unit sectional area of the olefin-transferred resin film (pre-adhesive tension ratio) IVT^0.94. [0152] After the adhesion, an ultraviolet irradiation device using a metal halide lamp as a light source is used so that the cumulative amount of light in a wavelength of 320 nm to 400 nm is 2 μm/cm 2 from the side of the cyclic olefin resin film. Ultraviolet irradiation was performed to bond and the obtained polarizing plate was wound on a roll. (d) The evaluation of the curl of the polarizing plate was carried out by placing the above-mentioned (polarized plate obtained by 〇) at 25 C of 250 mm×300 mm for 1 hour. Thereafter, the amount of curling was measured according to the above method in a state where the protective film was peeled off. It was found that the large value of the anti-crimp of the ring-faced resin turned into a concave was 39.0 mm. The results are shown in Table 1. [0154] <Example 2> In the (e) towel of Example 1, the closing speed The ratio (10) 35 is 丨 _, and a polarizing plate is produced in the same manner as in Example 1. The amount of curl of the same plate as in (4) is obtained by the amount of crimping of the olefin woven (four) concave, and the maximum value is 79.0 mm. The results are shown in Table 。. [Example 3] In (e) of the first embodiment, the ratio per unit sectional area is 1. 1. Others are the same as in the first embodiment. A polarizing plate was produced, and the amount of fn of (d ^ was found to be a concave back curl of the side of the cyclic olefin resin film, and the maximum value was 4.0 mm. The result is shown in the table [0156] ° <Comparative Example 1> In (4) of Example 1, the ® circumferential speed ratio (10) 35 is 丨. surface, and the other 42 201234059 ί light plate. Under this condition, The ene-resin film i) was measured by the same method. The curl of the polarizing plate was changed to the concave side of the thin resin film side, and the large value was -107.0 mm. The results are shown in Table 1. [0157] <Table 1> Experimental peripheral speed ratio Example 1 1.0113 Example 2 1.0107 Example 3 1.0113 Comparative Example 1 1.0098 [0158] (e) The outer illustration of the data 5 is the ratio of the tension before the use of the phase Enter

盥捲曲旦正捲曲。如該圖所*,可知圓周速度比關 為圓周速度比、縱軸y為捲曲量時,回歸直_ y-44i / ϋ:。另外’此時的相關係數為R2=0.9539。 y-4421 lx—44754 (8) 【0159] 【0160】 另外,將用相同圓周速度之比(1.〇113)進行實驗的實施例】 43 201234059 和歹’ 9比較時,可知每單位剖面積的黏貼前張力之比為u〇 的貫=3 ’與該比例為〇94的實施例相比,捲曲量大幅地變 1、反捲曲得到抑制。_,可知每單位剖面積的黏貼前張 t且i.eux上’更適宜為如實施例3中的u以上。 【圖式簡單說明】 圖1疋顯不向偏光膜黏貼丙烯酸類樹脂膜和透明樹脂膜的步 驟之剖面示意圖。 圖2(a)、(b)是顯示偏光板為正捲曲及反捲曲的狀態之立體圖。 圖3(a)、(b)是示意性地顯示捲曲量的測定方法之立體圖。 圖4是偏光板之剖面示意圖。 圖5是顯示實施例以及比較例的結果之圖表。 【主要元件符號說明】 12黏接劑塗布裝置 13黏接劑塗布裝查 15第1黏貼輥 16第2黏貼親 18硬化裝置 2〇偏光板 偏光膜 23透明樹脂膜 25丙烯酸類樹脂膜 40液晶單元 A B、C及D 偏光板20沒有捲曲時的四個角 Al Bl、C1及D1偏光板20為反捲曲時的四個角 Η離基準面的高度 44盥 Curly is curling. As shown in the figure, it can be seen that when the peripheral speed ratio is the ratio of the peripheral speed and the vertical axis y is the amount of curl, it is returned to _ y-44i / ϋ:. In addition, the correlation coefficient at this time is R2 = 0.9539. Y-4421 lx—44754 (8) [0159] In addition, an experiment in which the ratio of the same peripheral speed (1.〇113) is used] 43 201234059 When compared with 歹'9, the sectional area per unit is known. The ratio of the pre-adhesive tension is u = 3', and the amount of curl is greatly changed and the anti-curl is suppressed as compared with the example in which the ratio is 〇94. _, it can be seen that the pre-sheet t and the i.eux on each unit sectional area are more preferably u or more as in the embodiment 3. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a schematic cross-sectional view showing a step of attaching an acrylic resin film and a transparent resin film to a polarizing film. 2(a) and 2(b) are perspective views showing a state in which the polarizing plate is positively curled and reversely curled. 3(a) and 3(b) are perspective views schematically showing a method of measuring the amount of curl. 4 is a schematic cross-sectional view of a polarizing plate. Fig. 5 is a graph showing the results of the examples and comparative examples. [Main component symbol description] 12 Adhesive coating device 13 Adhesive coating inspection 15 First adhesive roller 16 Second adhesive pro 18 hardening device 2 Polarizing plate polarizing film 23 Transparent resin film 25 Acrylic resin film 40 Liquid crystal cell The four corners of the AB, C, and D polarizing plates 20 are not curled. The four corners of the Al Bl, C1, and D1 polarizing plates 20 are the four corners of the anti-crimping.

Claims (1)

201234059 七、申請專利範圍: 1、 一種偏光板的製造方法,在具有聚乙烯醇類樹脂膜及吸附至該 聚乙烯醇類樹脂膜並定向的二色性色素之偏光膜的一面,藉由黏 接劑黏貼丙烯酸類樹脂膜;在該偏光臈的另一面,藉由黏接劑黏 貼透明樹脂膜,該偏光板的製造方法包括: \A)原料膜輸送步驟,以用該丙烯酸類樹脂膜和該透明樹脂 膜夹著戎偏光膜之方式輸送該偏光膜、該丙烯酸類樹脂膜以及該 透明樹脂膜; 田(B)黏貼步驟,分別藉由硬化性的黏接劑,在該偏光膜的一 面豐置該丙烯酸類樹脂膜,在該偏光膜的另一面疊置該透明樹脂 膜,然後用與該丙烯酸類樹脂膜接觸並沿該丙烯酸類樹脂膜的輸 送方向旋轉之第1黏貼輥,和與該透明樹脂膜接觸並沿該透明樹 脂膜的輸送方向旋轉之第2黏貼輥,夾著該丙烯酸類樹脂膜/該偏 光膜/該透明樹脂膜的疊層體,藉以將該丙烯酸類樹脂膜及該透明 樹脂膜黏貼至該偏光膜上;以及 (C)硬化步驟,在該黏貼步驟(B)之後,使得該黏接劑硬 化,而使得該丙烯酸類樹脂膜及該透明樹脂膜與該偏光膜黏接; 而於該黏貼步驟(B)中,在以使得該疊層體的該丙烯酸類樹 脂膜側的該輸送方向上的收縮應力比該疊層體的該透明樹脂膜侧 的該輸送方向上的收縮應力大之方式,賦予該透明樹脂膜及該丙 烯酸類樹脂膜張力的狀態下,將該透明樹脂膜及該丙烯酸類 膜黏貼至該偏光膜上。 、 2、 如申請專利範圍第1項之偏光板的製造方法,其中, 該黏貼步驟(B) ’係以該第2黏貼輥的圓周速度相對於該第 1黏貼輥的圓周速度之比為丨〇1〇5以上、1〇141以下之方式進行。 3、 如申請專利範圍第i或2項之偏光板的製造方法,其中, 該,巧步驟⑻,係以黏貼至該偏光膜之前的該丙稀酸類樹 脂膜的每單位剖面積的張力相對於黏貼至該偏光膜之前的該透明 45 201234059 樹脂膜的每單位·積贿力之比為丨以上之方式進行。 4、如申請專利範圍第 包括: 1至3項中任一項之偏光板的製造方法,更 黏貼至該偏光膜 保護膜黏貼步驟’在辆烯酸纖脂膜中的 的面之相反侧的面,黏貼保護膜。 中 、如申請專利範圍第丨至4項中任—項之偏光板的製造方法, 其 伸的^透明樹脂膜是未進行拉伸的膜、或是進行過單軸或雙軸拉 6、 如申清專利圍第1至5項中任_項之偏光板的製造方法,更 包括: 黏接劑塗布步驟,於該原料膜輸送步驟(A)的過程中, 丙烯酸類概膜的雜至該偏細的面塗布雜接劑,並 ^ 明樹脂膜的黏貼至該偏光膜的面塗布該黏接劑。 ^ 7、 如申請專利範圍第1至6項中任-項之偏光板的製造方法,其 中, ’、 該黏接劑含有活性能量線硬化樹脂,該硬化步驟(c) 由照射活性此1線使得該活性能量線硬化樹脂硬化之方式進行。 46201234059 VII. Patent application scope: 1. A method for manufacturing a polarizing plate, which is provided on one side of a polarizing film having a polyvinyl alcohol resin film and a dichroic dye adsorbed to the polyvinyl alcohol resin film. The adhesive is adhered to the acrylic resin film; on the other side of the polarizing film, the transparent resin film is adhered by an adhesive, and the manufacturing method of the polarizing plate comprises: \A) a raw material film transporting step to use the acrylic resin film and The transparent resin film transports the polarizing film, the acrylic resin film and the transparent resin film sandwiching the bismuth polarizing film; and the field (B) bonding step is performed on one side of the polarizing film by a curable adhesive The acrylic resin film is deposited, and the transparent resin film is laminated on the other surface of the polarizing film, and then the first adhesive roller that is in contact with the acrylic resin film and rotates in the transport direction of the acrylic resin film, and The second adhesive roller that is in contact with the transparent resin film and that rotates in the transport direction of the transparent resin film is sandwiched between the acrylic resin film/the polarizing film/the transparent resin film. Adhesively bonding the acrylic resin film and the transparent resin film to the polarizing film; and (C) a hardening step of hardening the adhesive after the bonding step (B) to cause the acrylic resin film and the a transparent resin film is adhered to the polarizing film; and in the pasting step (B), the shrinkage stress in the transport direction of the acrylic resin film side of the laminate is greater than the transparency of the laminate The transparent resin film and the acrylic film are adhered to the polarizing film in a state where the shrinkage stress in the transport direction on the resin film side is large, and the transparent resin film and the acrylic resin film are applied under tension. 2. The method of manufacturing a polarizing plate according to claim 1, wherein the bonding step (B) is based on a ratio of a peripheral speed of the second adhesive roller to a peripheral speed of the first adhesive roller. 〇1〇5 or more and 1〇141 or less. 3. The method for manufacturing a polarizing plate according to the invention of claim i or 2, wherein the step (8) is to apply a tension per unit sectional area of the acrylic resin film before the polarizing film to the polarizing film. The ratio of the unit per unit of brittle force of the transparent 45 201234059 resin film before the polarizing film is 丨 or more. 4. The method for manufacturing a polarizing plate according to any one of claims 1 to 3, which is further adhered to the opposite side of the surface of the polarizing film protective film. Face, paste the protective film. In the method for manufacturing a polarizing plate according to any one of the above-mentioned claims, the transparent resin film which is stretched is a film which is not stretched, or is subjected to uniaxial or biaxial drawing 6, such as The method for manufacturing a polarizing plate according to any one of the items 1 to 5 of the patent, further comprising: an adhesive coating step, in which the acrylic film is mixed during the step of conveying the raw material film (A) The fine surface is coated with a dopant, and the adhesive film is adhered to the surface of the polarizing film to apply the adhesive. The method for producing a polarizing plate according to any one of the above claims, wherein the adhesive comprises an active energy ray-hardening resin, and the hardening step (c) is performed by the irradiation activity. The active energy ray-hardening resin is cured in such a manner. 46
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US10234612B2 (en) 2014-07-23 2019-03-19 Samsung Sdi Co., Ltd. Polarizing plate and method for manufacturing the same

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CN102466835B (en) 2016-12-28
KR20120046053A (en) 2012-05-09

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