TW201107839A - Optical laminate and method of manufacturing the same - Google Patents

Optical laminate and method of manufacturing the same Download PDF

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Publication number
TW201107839A
TW201107839A TW099119316A TW99119316A TW201107839A TW 201107839 A TW201107839 A TW 201107839A TW 099119316 A TW099119316 A TW 099119316A TW 99119316 A TW99119316 A TW 99119316A TW 201107839 A TW201107839 A TW 201107839A
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Taiwan
Prior art keywords
liquid crystal
compound
active energy
film
energy ray
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TW099119316A
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Chinese (zh)
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TWI506342B (en
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Masashi Fujinaga
Chie Yahiro
Ryu Takeko
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Sumitomo Chemical Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/306Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2329/00Polyvinylalcohols, polyvinylethers, polyvinylaldehydes, polyvinylketones or polyvinylketals
    • B32B2329/04Polyvinylalcohol
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • B32B2457/202LCD, i.e. liquid crystal displays

Abstract

The present invention provides an optical laminate and method of manufacturing the same. The optical laminate comprises: a liquid crystal unit substrate; a bonding layer, contacting to the surface of the liquid crystal unit substrate and accumulating layers, comprising a hardened object with active energy line hardened resin composition in which the molecule thereof comprises at least one of epoxy group of epoxide compound; and a polarization plate, contacting to the surface of the bonding layer and accumulating layers, comprising a polarization film formed by adsorbing orientated dichroic property pigment in the polyvinyl alcohol resin, and having a thickness less than 100 μm.

Description

201107839 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種用於液晶顯示裝置之光學積層體,更 詳細而言,係關於一種構成液晶顯示裝置的包含玻璃或塑 #片材等之液晶單元基板上,經由接著層而積層偏光板而 成之光學積層體。另外,本發明係關於該光學積層體之製 造方法。 【先前技術】 偏光板係有用作構成液晶顯示裝置之光學零件。先前以 來,作為偏光板係使用於偏光膜之單面或兩面,利用水系 接著劑等而積層有包含透明樹脂膜之保護層之構成者。作 為該透明樹脂膜,較多地使用三乙醯纖維素膜(TAC膜, triacetyl cellulose film),原因在於其光學透明性及透濕性 優異。於將保護層僅設置於偏光膜之單面之情形時,多數 情況是具有相位差功能等光學功能之樹脂膜兼具偏光膜之 保護功能,經由接著劑或黏著劑而積層於偏光膜之另一 面。如此所構成之偏光板可視需要介隔其他光學功能層, 利用黏著劑而貼合於液晶單元’製成液晶面板組入於液晶 顯示裝置中。 液晶顯示裝置作為液晶電視、液晶監視器、個人電腦等 薄型之顯示晝面’其用途迅速擴大。“此之用途擴大形 勢下,對構成其之構件亦要求進一步薄型化。如上所述, 偏光板通常係使用黏著劑而貼合於液晶單元,其原因在於 方便於如下#作:當貼合後產生某種不良狀況時,容易地 148869.doc 201107839 自液晶單元上剝離,然後再貼合其他偏光板。但是,為保 持適度之黏著力,黏著劑通常必需至少2〇 μπι左右之厚度, 於實現液晶面板或液晶顯示裝置之薄型化方面成為—個瓶 頸。 業者亦嘗試藉由省略偏光膜之液晶單元側保護層,直接 於偏光膜上形成黏著劑層,將該黏著劑層貼合於液晶單元 而謀求薄型化。但是,於如此之將偏光膜與液晶單元直接 以黏著劑層貼合之狀態下,當進行曝露於高溫下之耐熱試 驗時,存在以下情況:僅藉由黏著劑層並無法充分地完全 吸收偏光膜之收縮,而於偏光膜與黏著劑層之間產生浮 升、剝離、發泡等不良。另外,當進行反覆經歷高溫狀態 與低溫狀態之熱衝擊試驗(熱震試驗)時,存在以下情況:仍 然是僅藉由黏著劑層無法充分地完全吸收偏光膜之伸縮, 而導致偏光膜產生裂痕。 作為謀求偏光板之薄型化之其他嘗試,例如於日本專利 特開2004-245924號公報中揭示有下述技術:於在聚乙烯醇 系樹脂中吸附配向二色性色素而成之偏光膜之至少單面塗 敷未硬化之環氧樹脂組合物後,使該組合物硬化,藉此形 成保護膜。但是,於將以環氧樹脂組合物之硬化物作為保 護膜之偏光板經由黏著劑而貼合於液晶單元的狀態下耐 久性並不充分,例如在進行熱震試驗時,存在偏光膜仍然 會產生裂痕之情況。另外,於日本專利特開2〇〇4_245925號 公報中揭示有下述技術:於在聚乙烯醇系樹脂中吸附配向 二色性色素而成之偏光膜上,經由包含以不含芳香環之環 148869.doc 201107839 氧樹脂作為主成分之組合物的接著劑而貼合保護膜,製成 偏光板。 另一方面,於曰本專利特開平9-159828號公報中揭示有 下述技術,於偏光臈之一面,形成包含在乙烯、丙烯酸酯 系及/或曱基丙烯酸酯系單體、及馬來酸及/或馬來酸酐之三 兀共聚物中,分別調配特定量之光敏劑、含丙烯醯氧基之 化合物等不飽和化合物所得之光硬化性接著劑的接著層, 而製成附有接著層之偏光板,並經由該接著層將偏光板接 著於液晶單元基板上;並且亦記載於偏光膜之另一面設置 包含上述光硬化性接著劑之保護層。但是,經由該文獻中 所揭示之接著劑將偏光板接著於液晶單元基板上時儘管 於耐熱試驗或熱震試驗中,小型尺寸之液晶單元並未見大 的問題,但中型至大型尺寸之液晶單元產生偏光板自液晶 單元基板表面剝離’或偏光膜產生裂痕等問題。 另外’於日本專利特開2004-4636號公報中,揭示有由輥 供給偏光板’並經由黏著劑而直接貼合於液晶單元基板之 技術9 【發明内容】 本發明之目的在於藉由將偏光板與液晶單元基板經由接 著劑加以積層,而提供一種薄型輕量性及耐久性能優異之 光學積層體。另外,本發明之其他目的在於提供一種該光 學積層體之有利之製造方法。 本發明係提供一種光學積層體,其包含:液晶單元基板; 接著層’其係與該液晶單元基板之表面接觸而積層,包含 I48869.doc 201107839 含有分子内具有至少1個環氧基之環氧系化合物的活性能 里線硬化性樹脂組合物之硬化物;及偏光板,其係與該接 著層之表面接觸而積層,包含在聚乙烯醇系樹脂中吸附配 向二色性色素而成之偏光膜,且厚度為100 μιη以下。 於本發明之光學積層體中,用以形成接著層之活性能量 線硬化性樹脂組合物可進而含有氧雜環丁烷系化合物。另 外,接著層之厚度較好的是10 以下。構成本發明之光學 積層體之偏光板較好的是包含:與接著層之表面接觸而積 層之上述偏光膜,及積層於該偏光膜之與接著層相反側之 面的透明保護層。 進而,根據本發明,亦提供一種光學積層體之製造方法, 其包含以下步驟:於包含在聚乙烯醇系樹脂中吸附配向二 色性色素而成之偏光膜,且厚度為100 μιηα下的偏光板之 表面,形成包含含有分子内具有至少i個環氧基之環氧系化 合物的活性能量線硬化性樹脂組合物之接著劑層;於液晶 單元基板上,貼合形成於偏光板之表面之接著劑層;及照 射活性能量線,使接著劑層硬化。 根據本發明,與將偏光板經由黏著劑而貼合於液晶單元 基板的先前之光學積層體相比較可減小厚度,因此可使光 學積層體、進而液晶面板實現薄型輕量化,並且偏光板與 液晶單元基板之密接性亦良好。進而,藉由在液晶單元基 板與偏光板之接合中不使用黏著劑而使用接著劑,可提供 一種對於組裝裝置時之加熱處理或使用裝置時之環境條件 亦能充分耐受之光學積層體。上述本發明之光學積層體特 148869.doc 201107839 別適合應用於電視等大型液晶顯示裝置。 【實施方式】 如圖1之剖面示意圖所示,本發明之光學積層體包含:液 - 晶單元基板1 ;接著層2 ’其係與液晶單元基板1之表面接觸 而積層,包含活性能量線硬化性樹脂組合物之硬化物;及 偏光板5’其係與接著層2之表面接觸而積層,包含在聚乙 稀醇系樹脂中吸附配向二色性色素而成之偏光膜,且膜厚 為100 μηι以下。如此’液晶單元基板丨/接著層2/偏光板5積 層而形成光學積層體10。以下,就本發明之光學積層體及 其製造方法進行詳細說明。 <液晶單元基板> 液晶單元基板1係在與另一個基板(未圖示)之間夹持液 晶而構成液晶單元者’該液晶單元構成液晶顯示裝置之核 心構件。液晶單元基板1可由玻璃或透明塑膠片材構成。玻 璃可為鈉鈣玻璃、低鹼硼矽酸玻璃、無鹼鋁硼發酸玻璃等 通常眾所周知之各種玻璃板’液晶單元中特別好的是使用 無驗玻璃。另外,透明塑膠片材亦只要透明且可成為液晶 單元基板’則可使用各種公知者,具體例可列舉:包含聚 碳酸酯、聚甲基丙烯酸甲酯、聚對苯二曱酸乙二酿、環氧 ' 樹脂等透明樹脂之可撓性基板。 <接著層> 本發明中,將上述之液晶單元基板丨與包含偏光膜之偏光 板5’經由藉由硬化而形成接著層2的包含含有分子内具有 至少1個環氧基之環氧系化合物的活性能量線硬化性樹脂 148869.doc 201107839 組合物之接著劑層2,(未圖示)而貼合,較好的是對該貼合物 照射活性能量線使接著劑層2,硬化,從而製成光學積層體 1 0。藉由使活性能量線硬化性樹脂組合物含有環氧系化合 物,而可獲得對偏光板5與液晶單元基板丨之間賦予良好之 接著性,並且透明性 '機械強度、熱穩定性等優異的耐久 性能較高之接著層。於本發明中,所謂「分子内具有至少^ 個%氧基之ί哀氧系化合物」,係指分子内具有丨個以上之環BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an optical layered body for a liquid crystal display device, and more particularly to a glass or plastic sheet comprising a liquid crystal display device. An optical layered body in which a polarizing plate is laminated on a liquid crystal cell substrate via an adhesive layer. Further, the present invention relates to a method of producing the optical laminate. [Prior Art] A polarizing plate is used as an optical component constituting a liquid crystal display device. In the past, a polarizing plate was used for one surface or both surfaces of a polarizing film, and a protective layer containing a transparent resin film was laminated with a water-based adhesive or the like. As the transparent resin film, a triacetyl cellulose film (TAC film) is used in many cases because of its excellent optical transparency and moisture permeability. When the protective layer is provided only on one side of the polarizing film, in many cases, the resin film having an optical function such as a phase difference function has a protective function of a polarizing film, and is laminated on the polarizing film via an adhesive or an adhesive. one side. The polarizing plate thus constituted may be laminated to the liquid crystal cell by using an adhesive to separate the other optical functional layers. The liquid crystal panel is incorporated in the liquid crystal display device. The liquid crystal display device has rapidly expanded its use as a thin display surface for liquid crystal televisions, liquid crystal monitors, and personal computers. "In the case of this use expansion, the components constituting it are also required to be further thinned. As described above, the polarizing plate is usually attached to the liquid crystal cell by using an adhesive, because the following is convenient: when it is attached When a certain kind of bad condition occurs, it is easy to peel off from the liquid crystal cell and then adhere to other polarizing plates. However, in order to maintain a moderate adhesive force, the adhesive usually needs a thickness of at least about 2 〇μπι. The thinning of the liquid crystal panel or the liquid crystal display device has become a bottleneck. The manufacturer has also attempted to form an adhesive layer directly on the polarizing film by omitting the liquid crystal cell side protective layer of the polarizing film, and bonding the adhesive layer to the liquid crystal cell. However, in the state where the polarizing film and the liquid crystal cell are directly bonded together by the adhesive layer, when the heat resistance test is performed at a high temperature, there is a case where the adhesive layer alone cannot be used. Fully fully absorbs the shrinkage of the polarizing film, and causes problems such as lifting, peeling, and foaming between the polarizing film and the adhesive layer. When a thermal shock test (thermal shock test) which is subjected to a high temperature state and a low temperature state is repeated, there is a case where the stretching of the polarizing film is not sufficiently fully absorbed by the adhesive layer alone, and the polarizing film is cracked. In another attempt to reduce the thickness of the polarizing plate, for example, Japanese Laid-Open Patent Publication No. 2004-245924 discloses a technique of adsorbing at least a polarizing film of a dichroic dye in a polyvinyl alcohol resin. After the uncured epoxy resin composition is applied to one side, the composition is cured to form a protective film. However, the polarizing plate using the cured product of the epoxy resin composition as a protective film is attached via an adhesive. In the state in which the liquid crystal cell is incorporated, the durability is not sufficient. For example, when the thermal shock test is performed, there is a case where the polarizing film is still cracked. Further, the following technique is disclosed in Japanese Laid-Open Patent Publication No. Hei 2-4-245925. : A polarizing film obtained by adsorbing a dichroic dye in a polyvinyl alcohol-based resin, and comprising a ring containing no aromatic ring 148869.doc 201107839 The oxidizing resin is bonded to the protective film as a binder of the composition of the main component to form a polarizing plate. On the other hand, the following technique is disclosed in the Japanese Patent Publication No. Hei 9-159828, on one side of the polarizing plate, Forming a triterpene copolymer contained in an ethylene, an acrylate-based and/or a mercaptoacrylate-based monomer, and maleic acid and/or maleic anhydride, respectively, and formulating a specific amount of a photosensitizer, a propylene-containing oxy group a bonding layer of a photocurable adhesive obtained by an unsaturated compound such as a compound, to form a polarizing plate with an adhesive layer, and a polarizing plate is attached to the liquid crystal cell substrate via the adhesive layer; and is also described in another polarizing film Providing a protective layer containing the above photocurable adhesive on one side. However, when the polarizing plate is attached to the liquid crystal cell substrate via the adhesive disclosed in the document, although in a heat resistance test or a thermal shock test, a small-sized liquid crystal cell is There is no big problem, but the medium to large size liquid crystal cell causes problems such as peeling of the polarizing plate from the surface of the liquid crystal cell substrate or cracking of the polarizing film. Further, a technique of directly feeding a polarizing plate by a roller and bonding it directly to a liquid crystal cell substrate via an adhesive is disclosed in the Japanese Patent Laid-Open Publication No. 2004-4636. [Invention] The object of the present invention is to provide polarized light. The board and the liquid crystal cell substrate are laminated via an adhesive to provide an optical laminate which is thin and lightweight and excellent in durability. Further, another object of the present invention is to provide an advantageous method of producing the optical layered body. The present invention provides an optical laminate comprising: a liquid crystal cell substrate; and a layer which is laminated in contact with a surface of the liquid crystal cell substrate, comprising I48869.doc 201107839 containing an epoxy having at least one epoxy group in the molecule a cured product of the active energy core-curable resin composition of the compound; and a polarizing plate which is laminated in contact with the surface of the adhesive layer, and comprises a polarized light obtained by adsorbing a dichroic dye in a polyvinyl alcohol resin. The film has a thickness of 100 μm or less. In the optical layered product of the present invention, the active energy ray-curable resin composition for forming the adhesive layer may further contain an oxetane-based compound. Further, the thickness of the subsequent layer is preferably 10 or less. The polarizing plate constituting the optical layered body of the present invention preferably comprises a polarizing film laminated in contact with the surface of the adhesive layer, and a transparent protective layer laminated on the opposite side of the polarizing film from the adhesive layer. Further, according to the present invention, there is provided a method for producing an optical layered body, comprising the steps of: polarizing a film comprising a dichroic dye adsorbed in a polyvinyl alcohol-based resin, and having a thickness of 100 μm? An adhesive layer containing an active energy ray-curable resin composition containing an epoxy compound having at least one epoxy group in the molecule is formed on the surface of the plate; and is bonded to the surface of the polarizing plate on the liquid crystal cell substrate. And then irradiating the active energy ray to harden the adhesive layer. According to the present invention, the thickness can be reduced as compared with the prior optical laminate in which the polarizing plate is bonded to the liquid crystal cell substrate via the adhesive, so that the optical laminate, and further the liquid crystal panel, can be made thinner and lighter, and the polarizing plate and the polarizing plate are The adhesion of the liquid crystal cell substrate is also good. Further, by using an adhesive without using an adhesive in the bonding of the liquid crystal cell substrate and the polarizing plate, it is possible to provide an optical laminate which is sufficiently resistant to the heat treatment at the time of assembling the apparatus or the environmental conditions at the time of using the apparatus. The optical laminate of the present invention described above is suitable for use in a large liquid crystal display device such as a television. [Embodiment] As shown in the cross-sectional view of Fig. 1, the optical layered body of the present invention comprises: a liquid-crystal unit substrate 1; and the layer 2' is laminated with the surface of the liquid crystal cell substrate 1 to contain an active energy ray hardening layer. The cured product of the resin composition; and the polarizing plate 5' is laminated on the surface of the adhesive layer 2, and comprises a polarizing film in which a dichroic dye is adsorbed to the polyethylene resin, and the film thickness is 100 μηι or less. Thus, the liquid crystal cell substrate 丨/post layer 2/polarizing plate 5 is laminated to form the optical layered body 10. Hereinafter, the optical laminate of the present invention and a method for producing the same will be described in detail. <Liquid Crystal Cell Substrate> The liquid crystal cell substrate 1 is formed by sandwiching a liquid crystal cell between another substrate (not shown) to constitute a liquid crystal cell. The liquid crystal cell constitutes a core member of the liquid crystal display device. The liquid crystal cell substrate 1 may be composed of glass or a transparent plastic sheet. The glass may be soda lime glass, low alkali borosilicate glass, alkali-free aluminum boron acid acid glass, etc. It is particularly preferable to use a non-ceramic glass in various glass plates. In addition, as long as the transparent plastic sheet is transparent and can be a liquid crystal cell substrate ', various known ones can be used, and specific examples thereof include polycarbonate, polymethyl methacrylate, and polyethylene terephthalate. A flexible substrate of a transparent resin such as epoxy resin. <Bottom Layer> In the present invention, the liquid crystal cell substrate 丨 and the polarizing plate 5' including the polarizing film are formed by curing the epoxy resin layer containing the epoxy group having at least one epoxy group in the molecule. The active energy ray-curable resin of the compound 148869.doc 201107839 The adhesive layer 2 of the composition is bonded (not shown), and it is preferred that the adhesive is irradiated with an active energy ray to make the adhesive layer 2 harden. Thereby, the optical laminate 10 is formed. When the active energy ray-curable resin composition contains an epoxy-based compound, it is possible to provide good adhesion to the polarizing plate 5 and the liquid crystal cell substrate ,, and to have excellent transparency, mechanical strength, thermal stability, and the like. A laminate with a higher durability. In the present invention, the phrase "the compound having at least a % of oxygen in the molecule" means a ring having more than one ring in the molecule.

氧基,藉由活性能量線(例如紫外線、可見光、電子束、X 射線等)之照射可硬化之化合物。以下,有時將包括環氧系 化合物、後述之氧雜環丁烷系化合物以及(甲基)丙烯酸系化 合物’且錯由活性能量線之照射可硬化之化合物總稱為活 性能量線硬化性化合物。 作為上述環氧系化合物,就耐候性或折射率、陽離子聚 等觀點而5,較好的是使用分子内不含芳香環之環氧 匕合物作為主成分。作為分子内不含芳香環之環氧系化 a物,可例示:具有脂環式環之多元醇之縮水甘油趟、脂 肪族環氧系化合物、脂環式環氧系化合物等。 就具有脂環式環之多元醇之縮水甘㈣進行 :環式環之多元醇係藉由如下方式而獲得:於觸媒之;! :下冑方香族多元醇之芳香環選擇性地進行氫化 香族多元醇,例如可列舉UA、雙. 樹月t又-化合物;苯盼㈣清漆樹脂、甲齡祕清漆 樹月日、羥基苯甲醛苯酚酚醛、生 四羥基二装美甲P …/々、树知等酚醛清漆型樹脂; 土 、元、四經基二苯甲酮、聚乙烯苯驗等多官 148869.doc 201107839 %型之化合物等。使對該等芳香族多元醇之芳香環進行氫 =應所獲得之脂環式多元醇與表氣醇反應,藉此可形成 :水甘油越。此種具有脂環式環之多元醇之縮水甘油醚 中,較好者可列舉經氫化之雙紛八之二縮水甘油喊。An oxy group, a compound which is hardenable by irradiation of an active energy ray (for example, ultraviolet light, visible light, electron beam, X-ray, etc.). Hereinafter, a compound which includes an epoxy compound, an oxetane compound and a (meth)acrylic compound hereinafter, and which is cleavable by irradiation with an active energy ray, may be collectively referred to as an active amount linear curable compound. As the epoxy compound, in view of weather resistance, refractive index, cationic polymerization, etc., it is preferred to use an epoxy oxime compound having no aromatic ring in its molecule as a main component. The epoxy-based a substance having no aromatic ring in the molecule may, for example, be a glycidyl hydrazine, an aliphatic epoxy compound or an alicyclic epoxy compound having a polycyclic alcohol. The condensation of the polyol having an alicyclic ring (4) is carried out: the polyol of the ring type is obtained by: in the catalyst; The aromatic ring of the sorghum-fragrant polyol is selectively hydrogenated with a fragrant polyol, and examples thereof include UA, bis., sylvestre t-compound, benzene (four) varnish resin, sapphire varnish, hydroxy Benzoaldehyde phenol phenolic acid, raw tetrahydroxy two-packed nail art P ... / 々, Shu know and other novolac type resin; soil, yuan, tetra-based benzophenone, polyethylene benzene test, etc. 148869.doc 201107839 % Compounds, etc. The aromatic ring of the aromatic polyol is subjected to hydrogen = the obtained alicyclic polyol is reacted with a surface alcohol, whereby a water glycerin is formed. Among the glycidyl ethers of such polyols having an alicyclic ring, preferred are hydrogenated double diced glycidol.

作為脂肪族環氧系化合物,可列舉脂肪族多元醇或1環 氧院加成物之聚縮水甘油趟。更具體而言,可列舉/m_ 丁 一醇之二縮水甘油秘<,1 < P > __ 甘/由醚丨,6-己二醇之二縮水甘油醚,丙三 醉之三縮水甘㈣’三經甲基㈣之三縮水甘輯,聚乙 -醇之二縮水甘油喊,丙二醇之二縮水甘㈣,藉由於乙 一醇:丙二醇或丙三醇等脂肪族多元醇上加成i種或2種以 上之%氧垸(¼氧乙烧或環氧丙燒)而獲得的聚醚多元醇之 聚縮水甘油喊等。 另外,所謂脂環式環氧系化合物,係指具有至少Η 固之鍵 結於脂環式環上之環氧基的環氧系化合物。所謂「鍵結於 ;環式環上之環氧基」,係指下述式中之「%的兩根鍵 刀别直接鍵結於構成脂環式環之2個碳原子(通常為相鄰之 碳原子),式中,111為2〜5之整數。 因此,上述式中所示之化人 化°物、或除去上述式中之(CH2)m 中的1個或複數個氫原子後 丁傻之形態之基鍵結於其他化學結 構而成之化合物可成為脂璟 辰式裱氧系化合物。(CH2)m中之1 個或複數個風原子可由甲且斗、 J由甲基或乙基等直鏈狀烷基適當取 代。 148869.doc 201107839 如上所述之環氧系化合 合物,即環5 Λ — 权好的疋月曰環式環氧系化 其是且右^ 1個鍵結於脂環式環上之化合物,尤 其疋八有氧雜雙環己貌環(上述式^ = 數較高,可對偏光: 物,因硬化物之彈性模 了對以板與液晶單元基板之間賦Μ好之 性,故而可更好地使用。以 且 卜八體地例不本發明中可較 子也使用之脂環式環氧系化合 等化合^ °構但並不限定於該 ⑷下述式⑴所示之環氧環己基甲酸環氧環己基甲醋 類: 〇The aliphatic epoxy compound may, for example, be an aliphatic polyhydric alcohol or a polyglycidyl hydrazine of an epoxy compound. More specifically, it can be mentioned that /m_butanol diglycidyl ester <, 1 < P > __ 甘 / by ether oxime, 6-hexanediol diglycidyl ether, propylene trihydrate three shrinkage Gan (four) 'three-way methyl (four) three shrinking Gan series, poly-ethylene-diol diglycidyl shunt, propylene glycol bis-dihydrate (four), by the addition of ethyl alcohol: propylene glycol or glycerol aliphatic polyols i Polyglycidyl polyether polyol obtained by the use of two or more kinds of oxygen oxime (1⁄4 oxyethylene or propylene propylene) is called. Further, the alicyclic epoxy compound means an epoxy compound having at least an epoxy group bonded to an alicyclic ring. The term "bonded to; epoxy group on a ring of a ring" means that "% of the two bond knives in the following formula are directly bonded to two carbon atoms constituting the alicyclic ring (usually adjacent) In the formula, 111 is an integer of 2 to 5. Therefore, after the humanized substance shown in the above formula, or after removing one or a plurality of hydrogen atoms in (CH2)m in the above formula, A compound in which the base of Ding's form is bonded to other chemical structures may be a lipid-based oxime-based compound. One or a plurality of wind atoms in (CH2)m may be methyl or ketone, J may be methyl or A linear alkyl group such as an ethyl group is appropriately substituted. 148869.doc 201107839 The epoxy compound as described above, that is, a ring 5 Λ - a good 疋月曰 ring epoxy system is a right ^ 1 a compound bonded to an alicyclic ring, especially a octane oxacyclohexene ring (the above formula ^ = a higher number, which can be used for polarizing: the elastic modulus of the hardened material is applied to the plate and the liquid crystal cell substrate It is better to use it, so it can be used better. It is not the alicyclic epoxy system which can be used in the present invention. ^ ° bonding or the like compound is not limited to the configuration epoxycyclohexyl-carboxylic acid epoxycyclohexyl the vinegar shown by the following formula ⑷ ⑴ of: square

〇 II C-〇—ch2〇 II C-〇—ch2

〇 I) R1 R2 (式中,Ri及R2互相獨立’表示氫原子或碳數為卜5之直鏈 狀院基)。 (b)下述式(II)所示之烷二醇之環氧環己烷曱酸酯類: Ο〇 I) R1 R2 (wherein Ri and R2 are independent of each other' represent a hydrogen atom or a linear chain having a carbon number of 5). (b) an epoxycyclohexane phthalate of the alkanediol represented by the following formula (II): Ο

0 0 C-O~~(CH2)n-〇-Cv^sN^ ( Π) R3 R4 (式中,R3及R互相獨立,表示氫原子或碳數為^之直鏈 狀烷基,η表示2〜20之整數)》 (c)下述式(Η1)所示之二羧酸之環氣環己基曱酯類: M8869.d〇c •10· 201107839 ο ο CH2-〇-C-(CH2)p-C-〇-CH2Rs Ρ^° (Π) R6 (式中,R5及R6互相獨立,表示f ^ 轧原子或碳數為1〜5之直鏈 狀沉基,p表示2〜20之整數)。 (d) 下述式(IV)所示之聚乙二醇 氧環己基曱 CH2 - (0C2H4)q-0-CH2N^N^ r7 p。㈤^美R =互相獨立’表V氫原子或碳數為1〜5之直鏈 狀坑基,q表示2〜10之整數)。 (e) 下述式(V)所示之烧二醇之變齑芦口 # 衣乳%己基甲醚類: nY^VCH2-〇-(〇H2)r-〇-CH2y^0 ( v) R9 R10 (式中’ R9及R10互相獨立,表示 狀院基,r表示2〜20之整數)。 (f) 下述式(VI)所示之二環氧基三螺化合物: R11 (式中,R11及R12互相獨立’表示氫原子或礙數為 狀燒基)。 (g) 下述式(VII)所示之二環氧基單螺化合物. ο:0 0 CO~~(CH2)n-〇-Cv^sN^ ( Π) R3 R4 (wherein R3 and R are independent of each other, and represent a hydrogen atom or a linear alkyl group having a carbon number of ^, and η represents 2~ (Integer of 20)) (c) Cyclohexyl decyl ester of dicarboxylic acid represented by the following formula (Η1): M8869.d〇c •10· 201107839 ο ο CH2-〇-C-(CH2)pC -〇-CH2Rs Ρ^° (Π) R6 (wherein R5 and R6 are independent of each other, and represent a f ^ rolling atom or a linear sulphide having a carbon number of 1 to 5, and p represents an integer of 2 to 20). (d) Polyethylene glycol oxocyclohexyl hydrazide CH2 - (0C2H4)q-0-CH2N^N^ r7 p represented by the following formula (IV). (5) ^ Beautiful R = independent of each other 'Table V hydrogen atom or a linear pit group having a carbon number of 1 to 5, q represents an integer of 2 to 10). (e) Change of glycerol as shown in the following formula (V): 衣 口 mouth # 乳 % % hexyl methyl ether: nY^VCH2-〇-(〇H2)r-〇-CH2y^0 (v) R9 R10 (wherein R9 and R10 are independent of each other, indicating a yard base, and r is an integer of 2 to 20). (f) A diepoxytrisole compound represented by the following formula (VI): R11 (wherein R11 and R12 are independent of each other' represent a hydrogen atom or a hindrance group). (g) a diepoxy single spiro compound represented by the following formula (VII).

οο

醚類: 氫原子或碳數為1〜5之直鏈 1〜5之直鏈 148869.doc -11- 201107839 R14Ethers: hydrogen atom or linear chain with a carbon number of 1 to 5 1 to 5 linear chain 148869.doc -11- 201107839 R14

(W) 狀烧基)。 (h)下述式(yin)所示 表示氫原子或碳數為1〜5之直鏈(W) Shaped base). (h) a hydrogen atom or a linear chain having a carbon number of 1 to 5, represented by the following formula (yin)

R15 之乙烯基環己烯二環氧化物 類: (式中,R15表示氫原子Vinylcyclohexene diepoxide of R15: (wherein R15 represents a hydrogen atom

CC

(硼) 或碳數為1〜5之直鏈狀烷基) •環氧環戊 醚類:(K) 鏈狀烷基) 或碳數為1〜5之直 環癸烷類: 0'(Boron) or a linear alkyl group having a carbon number of 1 to 5) • Epoxycyclopentyl ether: (K) a chain alkyl group or a straight cyclodecane having a carbon number of 1 to 5: 0'

⑴下述式(X)所示之二環氧基 .0 ^ X) R18 (式中’ R,8表示氫原子或碳數為卜5之直鏈狀烧基)。 類似物,相對容易獲得 以上所㈣之脂環式環氧系化合物中,下述脂環 系化合物由於市場有售,或者為其 义軋 等理由而可較好地使用。 ()氧雜又%[4.1.〇]庚炫_3_甲酸與氧雜-雙環[4 庚基)f醇之S旨化物[上述式(I)中,RW=H之化合物]; 148869.doc -12. 201107839 (B) 4-甲基_7-氧雜雙環[4.1.0]庚烷-3-甲酸與(4-甲基-7-氧雜-雙環[4.1.0]庚-3-基)曱醇之酯化物[上述式⑴中, Ι^=4-(:Η3,R2=4-CH3之化合物]; (C) 7-氧雜雙環[4.1.0]庚烧-3 -甲酸與1,2-乙二醇之酯化 物[上述式(II)中,R3=R4=H,n=2之化合物]; (D) (7-氧雜雙環[4.1.0]庚-3-基)甲醇與己二酸之酯化物 [上述式(III)中’ r5=r6=H,p=4之化合物]; (E) (4-曱基-7-氧雜雙環[4.1.0]庚-3-基)甲醇與己二酸之 酯化物[上述式(111)中,R5=4_ch3,R6=4-CH3,p=4之化合 物]; (F) (7-氧雜雙環[4.1.0]庚_3_基)甲醇與丨,2_乙二醇之醚化 物[上述式(V)中’ r9=r丨0=h,r=2之化合物]。 於本發明中,環氧系化合物可單獨僅使用1種,或者亦可 併用2種以上。 另外,活性能量線硬化性樹脂組合物除上述環氧系化合 物以外’亦可含有氧雜環丁烷系化合物。藉由添加氧雜環 丁烷系化合物,可降低活性能量線硬化性樹脂組合物之黏 度,並提高硬化速度。 氧雜環丁燒系化合物係分子内具有至少)個氧雜環丁浐 卿環醚)之化合物,例如可列舉:3-乙基-3·經甲基氧: 環丁院、1,4-雙[(3.乙基_3_氧雜環丁基)甲氧基甲基]苯、 乙基-3-(苯氧基甲基)氧雜環丁⑦、二[(3_乙基氧雜環丁 基)曱基]鍵、3-乙基_3_(2_乙基己氧基曱基)氧雜環丁烷 紛賴清漆氧雜環丁燒等。該等氧雜環了貌系化合物可容 148869.doc -13- 201107839 易地獲得市售品,例如可列舉均為商品名之下述者:「 〇Xetane〇XT-101」、「Aron0xetaneOXT-121」、「Ar〇n 〇Xetane〇XT_211」、「Ar〇n〇xetane〇XT22i」、「A二(1) A diepoxy group represented by the following formula (X): 0 ^ X) R18 (wherein R, 8 represents a hydrogen atom or a linear alkyl group having a carbon number of 5). The analog is relatively easy to obtain. Among the alicyclic epoxy compounds of the above (4), the following alicyclic compounds are preferably used commercially or for reasons such as rolling. () oxalate % [4.1. 〇] heptyl _3_carboxylic acid and oxa-bicyclo[4heptyl)f alcohol S compound [in the above formula (I), RW = H compound]; 148869. Doc -12. 201107839 (B) 4-Methyl-7-oxabicyclo[4.1.0]heptane-3-carboxylic acid and (4-methyl-7-oxa-bicyclo[4.1.0]heptane-3 -Based ester of sterol [in the above formula (1), Ι^=4-(:Η3, compound of R2=4-CH3); (C) 7-oxabicyclo[4.1.0]heptane-3 An esterified product of formic acid and 1,2-ethanediol [in the above formula (II), a compound of R3=R4=H, n=2]; (D) (7-oxabicyclo[4.1.0]hept-3 -Based) Esterified product of methanol and adipic acid [Compound of 'r5=r6=H, p=4 in the above formula (III)); (E) (4-mercapto-7-oxabicyclo[4.1.0 ]Heptan-3-yl) esterified product of methanol and adipic acid [in the above formula (111), R5=4_ch3, R6=4-CH3, p=4 compound]; (F) (7-oxabicyclo[ 4.1.0]g_3_yl) an etherified product of methanol and hydrazine, 2_ethylene glycol [a compound of the above formula (V) where 'r9=r丨0=h, r=2>. In the present invention, The epoxy-based compound may be used alone or in combination of two or more. The active energy ray-curable resin composition is in addition to the above epoxy. The oxetane-based compound may be contained in addition to the compound. By adding an oxetane-based compound, the viscosity of the active energy ray-curable resin composition can be lowered and the curing rate can be increased. a compound having at least one oxetan ring-ring ether in the molecule, for example, 3-ethyl-3. methyloxy: cyclopentene, 1,4-bis[(3.ethyl_3) _oxetanyl)methoxymethyl]benzene, ethyl-3-(phenoxymethyl)oxetan 7, bis[(3-ethyloxetanyl)indolyl] , 3-ethyl_3_(2-ethylhexyloxyindenyl) oxetane depends on varnish oxetane and the like. The oxo-heterocyclic compound can be obtained commercially from 148869.doc -13-201107839. For example, the following products are commercially available: "〇Xetane〇XT-101", "Aron0xetaneOXT-121" "Ar〇n 〇Xetane〇XT_211", "Ar〇n〇xetane〇XT22i", "A II

Oxetane OXT-212」(均由東亞合成(股)製造)等。氧雜環丁 烷系化合物之調配量並無特別限定,通常以活性能量 化性化合物整體為基準為5〇重量%以下,較好的是1〇〜4〇重 量%。 於用於形成接著層之活性能量線硬化性樹脂組合物含有 環氧系化合物或氧雜環丁烧系化合物等陽離子聚合性化合 物之If形_ ’通常於該硬化性樹脂組合物中調配光陽離子 聚合起始劑。若使用光陽離子聚合起始劑,則可於常溫下 形成接著I,故而考慮偏光膜之賴性或因膨脹所引起之 應變的必要性減少,可密接性良好地將偏光板與液晶單元 基板貼合。另彳’光陽離子聚合起始劑係藉由光而發揮觸 媒之作用’故而即便將其混合於硬化性樹脂組合物中硬 化性樹脂組合物之保存穩定性及作業性亦優異。 光陽離子聚合起始劑係藉由可見光、紫外線、X射線、電 子束等活‘吐能量線之照射而產生陽離子tt或路易斯酸 (Lewls acid) ’使%氧系化合物及/或氧雜環丁烷系化合物開 始聚合反應者。於本發明中’可使用任意類型之光陽離子 :合起始劑,若列舉具體例,例如有:芳香族重氮鑌鹽, 方香族鋼鹽、芳香韻鹽等鏽鹽,鐵·芳煙(arene)錯合物等。 越作為方香族重氮銪鹽’例如可列舉:苯重氮錯六說録酸 鹽、苯重氮鑌六氟磷酸鹽、苯重氮鏽六氟硼酸鹽等。 148869.doc •14- 201107839 作為芳香族鏹鹽,例如可列舉:二苯基錤四(五氟苯基) 硼酸鹽、二苯基鎭六氟磷酸鹽、二苯基錤六氟銻酸鹽、二 (4-壬基苯基)錤六氟磷酸鹽等。 作為芳香族疏鹽,例如可列舉:三苯基鏽六氟磷酸鹽、 二苯基錄六氟銻酸鹽、三苯基銃四(五氟苯基)硼酸鹽、4,4,_ 雙[一本基疏基]一本基硫醚雙六氟填酸鹽、4,4,-雙[二(p_經 基乙氧基)笨基銕基]二苯基硫醚雙六氟録酸鹽、4,4,•雙[二 (β-經基乙氧基)苯基疏基]二苯基硫醚雙六氟峨酸鹽、7_ [二 (對甲苯醯基)疏基]-2-異丙基_9-氧硫咄u星六氟銻酸鹽、 7-[二(對甲苯醯基)銃基]_2_異丙基·9_氧硫咄ρ星四(五氟苯 基)硼酸鹽、4-苯基羰基_4,_二苯基銃基_二苯基硫醚六氟磷 I鹽、4-(對第二丁基苯基羰基)_4,_二苯基疏基-二苯基硫醚 六氟銻酸鹽、4-(對第三丁基苯基羰基)_4,_二(對曱笨醯基) 銕基-一苯基硫趟四(左氟笨基)侧酸鹽等。 另外,作為鐵-芳烴錯合物,例如可列舉:二曱笨_環戊 二烯基鐵(II)六氟銻酸鹽、異丙苯_環戊二烯基鐵(π)六氟磷 酸鹽、二曱苯-環戊二烯基鐵(11)_三(三氟曱基磺醯基)曱烷 化物等。 該等光陽離子聚合起始劑可容易地獲得市售品,例如可 列舉为別為商品名之下述者:r Kayarad pci 22〇」、「Kayarad PCI_620」(以上由日本化藥(股)製造);「UVI-6990」(聯合 碳化物公司(Union Carbide)製造);「Adeka Optomer SP-150」、「Α(^1<^〇ρίοηιεΓ8ΙΜ70」〇:^φΑϋΕΚΑ^) 製造),「CI-51〇2」、「CIT-1370」、「CIT-1682」、「CIP-1866S」、 148869.doc 201107839 CIP-2048S」、「CIP-2064S」(以上由日本曹達(股)製造); 「DPI-101」、「DPI-102」、「DPI-103」、「DPI-105」、 「MPI-103」、「MPI-105」、「BBI-101」、「BBI-102」、 「BBI-103」、「BBI-105」、「TPS-101」、「TPS-102」、 「TPS-103」、「TPS-105」、「MDS-103」、「MDS-105」、 「DTS-102」、「DTS-103」(以上由 Midori Kagaku(股)製造); 「PI-2074」(Rh〇4ia 公司製造);「UVACURE 1590」 (Daicel-Cytec(股)製造)等。 該等光陽離子聚合起始劑可分別單獨使用,或者亦可將2 種以上混合使用。該等中,尤其是可較好地使用芳香族錡 鹽,原因在於其在300 nm以上之波長區域中亦具有紫外線 吸收特性,故而可形成硬化性優異,具有良好之機械強度 以及對液晶單元基板及偏光板的良好之密接性的硬化物。 光陽離子聚合起始劑之調配量相對於環氧系化合物或氧 雜環丁烷系化合物等陽離子聚合性化合物之合計量1〇〇重 量份,通常為0.5〜20重量份,較好的是ι〜6重量份。若光陽 離子聚合起始劑之調配量相對於陽離子聚合性化合物之合 彳量100重量份低於〇 5重量份,則存在硬化變得不充分, 機械強度或偏光板與液晶單元基板之接著性降低之傾向。 另一方面,若光陽離子聚合起始劑之調配量相對於陽離子 聚合性化合物之合計量⑽重量份超過2G重量份,則由於硬 化物中之離子性物質增加而導致硬化物之吸濕性提高,所 獲得之光學積層體之耐久性能有可能會降低。 另外’用於形成接著層之活性能量線硬化性樹脂組合物 I48869.doc -16- 201107839 中’可與上述環氧系化合物一起,或者與環氧系化合物及 氧雜環丁烧系化合物一起含有自由基聚合性之(曱基)丙稀 酸系化合物。藉由併用(甲基)丙烯酸系化合物,可期待提高 接著層之硬度或機械強度之效果,進而,可更容易地調整 活性能量線硬化性樹脂組合物之黏度或硬化速度等。 作為(甲基)丙烯酸系化合物,可列舉:分子内具有至少i 個(曱基)丙烯醯氧基之(甲基)丙烯酸酯單體、或使2種以上 之3 S fito基之化合物反應而獲得的分子内具有至少2個(甲 基)丙烯醯氧基之(曱基)丙烯酸酯低聚物等含(曱基)丙烯醯 氧基之化合物。該等可分別單獨使用,亦可併用2種以上。 併用2種以上之情形時,可使用2種以上之(甲基)丙烯酸酯單 體,亦可使用2種以上之(甲基)丙烯酸酯低聚物,當然還可 併用1種以上之(曱基)丙烯酸酯單體與1種以上之(甲基)丙 烯酸酯低聚物。再者,所謂「(曱基)丙烯酸酯」,係指丙烯 酸酯或甲基丙烯酸酯。 作為上述之(甲基)丙烯酸酯單體,可列舉:分子内具有1 個(甲基)丙烯醯氧基之單官能(甲基)丙烯酸酯單體,分子内 具有2個(甲基)丙烯醯氧基之二官能(曱基)丙烯酸酯單體, 以及分子内具有3個以上之(曱基)丙烯醯氧基之多官能(曱 基)丙稀酸酯單體。 作為卓g月b (甲基)丙稀酸g旨皁體之具體例,可列舉:(甲 基)丙烯酸四氫糠酯、(甲基)丙烯酸_2_羥基乙酯、(甲基)丙 稀酸-2-或3-羥基丙酯、(甲基)丙稀酸_2_經基丁酯、(甲基) 丙稀酸-2-經基-3-苯氧基丙醋、(甲基)丙稀酸異丁雖、(曱基) 148869.doc 17- 201107839 丙烯酸第三丁酯、(甲基)丙烯酸_2-乙基己酯 ' (甲基)丙婦酸 環己醋、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸苄酯、(甲 基)丙烯酸異宿酯、(甲基)丙烯酸苯氧基乙酯、(甲基)丙烯 酸二環戊烯氧基乙酯、(甲基)丙烯酸二甲基胺基乙酯、乙基 卡必醇(曱基)丙烯酸酯、三羥曱基丙烷單(曱基)丙烯酸酯' 季戊四醇單(甲基)丙烯酸酯、苯氧基聚乙二醇(曱基)丙烯酸 酯等。 另外’作為單官能(甲基)丙烯酸酯單體,亦可使用含緩 基之(曱基)丙烯酸酯單體。作為含羧基之單官能(曱基)丙稀 酸醋單體,可列舉:2-(甲基)丙烯醯氧基乙基鄰苯二曱酸、 2-(曱基)丙烯醯氧基乙基六氫鄰苯二曱酸、(曱基)丙烯酸幾 乙醋、2-(甲基)丙烯醯氧基乙基琥珀酸、N-(甲基)丙烯醯氧 基-Ν',Ν·-二羧曱基-對苯二胺、4_(曱基)丙烯醯氧基乙基偏 苯三甲酸等。 作為二官能(曱基)丙烯酸酯單體,具有代表性的是:烷 二醇二(曱基)丙烯酸酯類、聚氧烧二醇二(曱基)丙烯酸酯 類、函素取代烷二醇二(曱基)丙烯酸酯類、脂肪族多元醇之 二(甲基)丙烯酸酯類、氫化二環戊二烯或三環癸烷二烷醇之 一(曱基)丙稀酸酯類、二。号烧二醇或二。号烧二烧醇之二(甲 基)丙烯酸酯類、雙酚Α或雙酚F之環氧烷加成物之二(甲基) 丙烯酸酯類、雙酚A或雙酚F之環氧二(甲基)丙烯酸酯類 等’但並不限定於該等,可使用各種二官能(曱基)丙烯酸酯 單體。 若列舉二官能(曱基)丙烯酸酯單體之更具體之例,則 148869.doc •18· 201107839 有:乙二醇二(曱基)丙烯酸酯、153_丁二醇二(曱基)丙烯酸 醋、1,4-丁二醇二(曱基)丙烯酸酯、1>6_己二醇二(曱基)丙 稀酸醋、1,9-壬二醇二(甲基)丙烯酸酯、新戊二醇二(甲基) 丙烯酸醋、三羥曱基丙烷二(曱基)丙烯酸酯、季戊四醇二(曱 基)丙烯酸酯、二-三羥甲基丙烷二(甲基)丙烯酸酯、二乙二 醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、二丙二 醇二(甲基)丙烯酸酯、三丙二醇二(甲基)丙烯酸酯、聚乙二 醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯醆酯、聚丁二 醇二(曱基)丙烯酸酯、聚矽氧二(曱基)丙烯酸酯、羥基新戊 酸新戊二醇酯之二(甲基)丙烯酸酯、2,2_雙[4_(甲基)丙烯醯 氧基乙氧基乙氧基苯基]丙烷、2,2_雙[4_(曱基)丙烯醯氧基 乙氧基乙氧基環己基]丙烷、二(曱基)丙烯酸氫化二環戊二 烯酯、三環癸烷二甲醇二(甲基)丙烯酸酯、二(曱基)丙烯酸 -1,3-二呤烷_2,5-二基酯[別名:二嘮烷二醇二(曱基)丙烯酸 醋]、經基新戊醛與三羥甲基丙烷之縮醛化合物[化學名: 2-(2-羥基_ι,ι_二曱基乙基)_5_乙基_5_羥甲基_l3二β号烷] 之二(甲基)丙烯酸酯、三(羥基乙基)異氰尿酸酯二(曱基)丙 烯酸酯等。 作為三官能以上之多官能(甲基)丙烯酸酯單體,以下為 具有代表性者:丙三醇三(曱基)丙烯酸酯、三羥甲基丙烷三 (甲基)丙烯酸酯、二·三羥曱基丙烷三(曱基)丙烯酸酯、二_ 三經曱基丙烷四(甲基)丙烯酸酯、季戊四醇三(曱基)丙稀酸 醋、季戊四醇四(曱基)丙烯酸酯、二季戊四醇四(曱基)丙烯 酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基) 148869.doc •19- 201107839 丙烯酸醋等三官能以上之脂肪族多元醇之聚(曱基)丙烯酸 醋;除此以外可列舉:三官能以上之齒素取代多元醇之聚 (曱基)丙烯酸酯、丙三醇之環氧烷加成物之三(甲基)丙烯酸 酯、二羥曱基丙烷之環氧烷加成物之三(曱基)丙烯酸酯、 1,1,1-三[(曱基)丙稀醯氧基乙氧基乙氧基]丙⑥三(經基乙 基)異氛尿酸酉旨二(甲基)丙稀酸醋類等。 另一方面,(甲基)丙烯酸酯低聚物有:(曱基)丙烯酸胺基 曱酸酯低聚物、聚酯(甲基)丙烯酸酯低聚物、環氧(甲基) 丙烯酸酯低聚物等。 所謂(曱基)丙烯酸胺基曱酸酯低聚物,係指分子内具有 胺基甲酸酯鍵(-NHCOO-)及至少2個(曱基)丙烯醯氧基之化 合物。具體而言可為:分子内分別具有至少丨個(曱基)丙烯 醯氧基及至少1個羥基的含羥基之(曱基)丙烯酸酯單體與聚 異氰酸醋之胺基曱酸酯化反應產物,或使多元醇類與聚異 氰酸醋反應而獲得之末端含異氰酸酯基之胺基甲酸酯化合 物、與分子内分別具有至少1個(甲基)丙烯醯氧基及至少1 個起基之(甲基)丙烯酸酯單體的胺基甲酸酯化反應產物等。 作為上述胺基甲酸酯化反應中所使用的含羥基之(甲基) 丙烯酸酯單體,可列舉:(甲基)丙烯酸羥基乙酯、(甲基) 丙稀酸2-羥基丙酯、(曱基)丙烯酸_2·羥基丁酯、(曱基)丙烯 酸-2-經基-3-苯氧基丙酯、丙三醇二(曱基)丙烯酸酯、三羥 曱基丙烷二(曱基)丙烯酸酯、季戊四醇三(曱基)丙烯酸酯、 二季戊四醇五(曱基)丙烯酸酯等。 作為供給至與該含羥基之(甲基)丙烯酸酯單體之胺基甲 I48869.doc •20· 201107839 酸酯化反應之聚異氰酸酯,可列舉:六亞甲基二異氰酸酯、 離胺酸二異氰酸酯、異佛爾酮二異氰酸酯、二環己基甲烷 二異氰酸酯、甲苯二異氰酸酯、二甲苯二異氰酸酯、將該 等二異氰酸酯中之芳香族之異氰酸酯類氫化而獲得之二異 氰酸酯(例如,氫化曱苯二異氰酸酯、氫化二曱苯二異氰酸 酯等)、三苯基曱烷三異氰酸酯、二苄基苯三異氰酸酯等二 -或三-異氰酸酯,以及使上述二異氰酸酯多聚化而獲得之聚 異氰酸酯等。 另外,為藉由與聚異氰酸酯反應而獲得末端含異氰酸酯 基之胺基甲酸酯化合物的多元醇類,除芳香族、脂肪族及 脂環式之多元醇以外,亦可使用聚酯多元醇、聚醚多元醇 4。作為脂肪族及脂環式之多元醇,可列舉:丨,4 丁二醇、 1,6·己二醇、乙二醇、二乙二醇、三乙二醇、丙二醇、新戊 二醇、三羥曱基乙烷、三羥甲基丙烷、二_三羥甲基丙烷、 季戊四醇、二季戊四醇、二羥甲基庚烷、二羥曱基丙酸、 二羥甲基丁酸、丙三醇、氫化雙酚A等。 聚酯多70醇係藉由使上述多元醇類與多元羧酸或其酐進 行脫水縮合反應而獲得者。作為多元羧酸或其酐,可列舉: 琥珀酸(酐)、己二酸、馬來酸(酐)、衣康酸(酐)、偏苯三甲 酸(酐)、均苯四曱酸(酐)、鄰苯二甲酸(酐)、間苯二甲酸、 對苯二甲酸、六氫鄰苯二甲酸(酐)等。 聚醚多元醇可為聚烷二醇、此外可為上述多元醇類或二 羥基苯類與環氧烷進行反應而獲得之聚氧伸烷基改性多元 醇等。 148869.docOxetane OXT-212" (both manufactured by East Asia Synthetic Co., Ltd.) and the like. The amount of the oxetane compound to be added is not particularly limited, and is usually 5% by weight or less based on the entire active energy-enhancing compound, and preferably 1 〇 to 4 〇 by weight. The active energy ray-curable resin composition for forming the adhesive layer contains an I-form of a cationically polymerizable compound such as an epoxy compound or an oxetane compound, and is usually formulated with a photocation in the curable resin composition. Polymerization initiator. When a photocationic polymerization initiator is used, the subsequent I can be formed at normal temperature, so that the necessity of the polarizing film or the strain due to expansion is reduced, and the polarizing plate and the liquid crystal cell substrate can be attached with good adhesion. Hehe. Further, the photo-cationic polymerization initiator is used as a catalyst by light. Therefore, even if it is mixed with a curable resin composition, the curable resin composition is excellent in storage stability and workability. The photocationic polymerization initiator generates a cationic tt or a Lewis acid (Lewls acid) by irradiation of a living energy such as visible light, ultraviolet rays, X-rays, or electron beams to make the % oxygen compound and/or oxetane The alkyl compound starts to polymerize. In the present invention, any type of photocation can be used: a starting agent, and specific examples thereof include, for example, an aromatic diazonium salt, a fragrant steel salt, an aromatic salt, and the like, and an iron salt. (arene) complex and the like. The more the diazonium salt of the sulphuric acid, the benzodiazepine salt, the benzene diazonium hexafluorophosphate, the benzene diazonium hexafluoroborate, and the like. 148869.doc •14-201107839 Examples of the aromatic phosphonium salt include diphenylphosphonium tetrakis(pentafluorophenyl) borate, diphenylphosphonium hexafluorophosphate, and diphenylphosphonium hexafluoroantimonate. Bis(4-mercaptophenyl)phosphonium hexafluorophosphate. Examples of the aromatic salt-peeling salt include triphenyl rust hexafluorophosphate, diphenyl hexafluoroantimonate, triphenylsulfonium tetrakis(pentafluorophenyl) borate, and 4,4, _ double [ a base thioether bis hexafluoro-salt, 4,4,-bis[bis(p-carbylethoxy) phenyl] phenyl phenyl hexafluoroantimonate Salt, 4,4,•bis[bis(β-carbylethoxy)phenyl)diphenyl sulfide dihexafluoroantimonate, 7_[di(p-tolylhydrazyl)]-2 -isopropyl_9-oxothiolane hexafluoroantimonate, 7-[bis(p-tolylhydrazyl)indenyl]_2-isopropyl-9-oxathioindole-5 (pentafluorophenyl) Borate, 4-phenylcarbonyl-4,-diphenylindenyl-diphenyl sulfide hexafluorophosphorus I salt, 4-(p-butylphenylcarbonyl)- 4,-diphenylsulfanyl -diphenyl sulfide hexafluoroantimonate, 4-(p-tert-butylphenylcarbonyl)_4,_di(p-anthracene) fluorenyl-monophenylsulfonium tetra(left fluorophenyl) Side acid salt and the like. Further, examples of the iron-aromatic complex include diterpene-cyclopentadienyl iron (II) hexafluoroantimonate, and cumene-cyclopentadienyl iron (π) hexafluorophosphate. Diphenylene-cyclopentadienyl iron (11)-tris(trifluoromethylsulfonyl)decane compound. Such a photocationic polymerization initiator can be easily obtained as a commercially available product, and for example, it can be exemplified by the following: r Kayarad pci 22", "Kayarad PCI_620" (above manufactured by Nippon Kayaku Co., Ltd.) "UVI-6990" (manufactured by Union Carbide); "Adeka Optomer SP-150", "Α(^1<^〇ρίοηιεΓ8ΙΜ70"〇:^φΑϋΕΚΑ^)), "CI-51 〇2", "CIT-1370", "CIT-1682", "CIP-1866S", 148869.doc 201107839 CIP-2048S", "CIP-2064S" (above manufactured by Japan Soda (share)); "DPI- 101", "DPI-102", "DPI-103", "DPI-105", "MPI-103", "MPI-105", "BBI-101", "BBI-102", "BBI-103" "BBI-105", "TPS-101", "TPS-102", "TPS-103", "TPS-105", "MDS-103", "MDS-105", "DTS-102", " DTS-103" (manufactured by Midori Kagaku Co., Ltd.); "PI-2074" (manufactured by Rh〇4ia Co., Ltd.); "UVACURE 1590" (manufactured by Daicel-Cytec Co., Ltd.). These photocationic polymerization initiators may be used alone or in combination of two or more. Among these, in particular, an aromatic onium salt can be preferably used because it has ultraviolet absorption characteristics in a wavelength region of 300 nm or more, so that it can form excellent hardenability, has good mechanical strength, and has a good mechanical strength and a liquid crystal cell substrate. And a cured product of good adhesion of the polarizing plate. The amount of the photo-cationic polymerization initiator is usually 0.5 to 20 parts by weight, preferably 0.5 to 20 parts by weight, based on the total amount of the cationically polymerizable compound such as an epoxy compound or an oxetane compound. ~6 parts by weight. When the amount of the photocationic polymerization initiator is less than 5 parts by weight based on 100 parts by weight of the cationically polymerizable compound, the hardening becomes insufficient, and the mechanical strength or adhesion between the polarizing plate and the liquid crystal cell substrate is insufficient. Reduce the tendency. On the other hand, when the amount of the photocationic polymerization initiator is more than 2 parts by weight based on the total amount (10) parts by weight of the cationically polymerizable compound, the hygroscopicity of the cured product is increased due to an increase in the ionic substance in the cured product. The durability of the obtained optical laminate may be lowered. Further, 'the active energy ray-curable resin composition for forming an adhesive layer I48869.doc -16-201107839' may be contained together with the above epoxy compound or with an epoxy compound and an oxetane compound. A radically polymerizable (mercapto)acrylic acid compound. By using a (meth)acrylic compound in combination, an effect of improving the hardness or mechanical strength of the subsequent layer can be expected, and further, the viscosity, the curing rate, and the like of the active energy ray-curable resin composition can be more easily adjusted. Examples of the (meth)acrylic compound include a (meth) acrylate monomer having at least one (fluorenyl) acryloxy group in the molecule, or a compound having two or more 3 S fito groups. A compound containing a (fluorenyl) acryloxy group such as a (fluorenyl) acrylate oligomer having at least two (meth) acryloxy groups in the obtained molecule. These may be used alone or in combination of two or more. When two or more types are used in combination, two or more kinds of (meth) acrylate monomers may be used, and two or more kinds of (meth) acrylate oligomers may be used. Of course, one or more kinds may be used in combination (曱A acrylate monomer and one or more (meth) acrylate oligomers. Further, the term "(fluorenyl) acrylate" means acrylate or methacrylate. Examples of the (meth) acrylate monomer include a monofunctional (meth) acrylate monomer having one (meth) propylene decyloxy group in the molecule, and two (meth) propylene groups in the molecule. A difunctional (fluorenyl) acrylate monomer having a decyloxy group, and a polyfunctional (fluorenyl) acrylate monomer having three or more (fluorenyl) acryloxy groups in the molecule. Specific examples of the soapy substance of the b-(methyl)acrylic acid g are: tetrahydrofurfuryl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, and (meth)acrylic acid. Dilute acid-2- or 3-hydroxypropyl ester, (meth)acrylic acid 2-1-butylbutyl, (meth)acrylic acid-2-yl-3-phenoxypropyl vinegar, (A) ) 丙 丙 、 、 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 148 Dicyclopentenyl methacrylate, benzyl (meth) acrylate, isohexyl (meth) acrylate, phenoxyethyl (meth) acrylate, dicyclopentenyl (meth) acrylate Ester, dimethylaminoethyl (meth) acrylate, ethyl carbitol (mercapto) acrylate, trishydroxypropyl propane mono(indenyl) acrylate 'pentaerythritol mono (meth) acrylate, benzene Oxypolyethylene glycol (mercapto) acrylate, and the like. Further, as the monofunctional (meth) acrylate monomer, a buffer-containing (fluorenyl) acrylate monomer can also be used. As the carboxyl group-containing monofunctional (fluorenyl) acetoacetate monomer, 2-(methyl) propylene methoxyethyl phthalic acid, 2-(indenyl) propylene oxyethyl group can be mentioned. Hexahydrophthalic acid, (mercapto)acrylic acid, ethyl acetate, 2-(methyl)acryloxymethoxyethyl succinic acid, N-(methyl) propylene oxy-anthracene, Ν·- Carboxynonyl-p-phenylenediamine, 4-(indenyl) propylene methoxyethyl trimellitic acid, and the like. Typical examples of the difunctional (fluorenyl) acrylate monomer are: alkanediol bis(indenyl) acrylates, polyoxyalkylene glycol bis(indenyl) acrylates, and functional substituted alkane diols. a bis(meth) acrylate, a di(meth) acrylate of an aliphatic polyol, a hydrogenated dicyclopentadiene or a tricyclodecane dialkyl alcohol (mercapto) acrylate, two . No. burning diol or two. No. 2 (meth) acrylate, bisphenol oxime or bisphenol F alkylene oxide adduct of di(meth) acrylate, bisphenol A or bisphenol F epoxy (Meth) acrylates and the like 'but are not limited thereto, and various difunctional (fluorenyl) acrylate monomers can be used. For a more specific example of a difunctional (fluorenyl) acrylate monomer, 148869.doc • 18· 201107839: ethylene glycol bis(indenyl) acrylate, 153-butanediol bis(indenyl) acrylate Vinegar, 1,4-butanediol bis(indenyl) acrylate, 1>6-hexanediol bis(indenyl) acrylate vinegar, 1,9-nonanediol di(meth) acrylate, new Pentyl glycol di(meth)acrylic acid vinegar, trishydroxypropyl propane bis(indenyl) acrylate, pentaerythritol di(decyl) acrylate, di-trimethylolpropane di(meth) acrylate, diethyl Diol (meth) acrylate, triethylene glycol di (meth) acrylate, dipropylene glycol di (meth) acrylate, tripropylene glycol di (meth) acrylate, polyethylene glycol di (methyl) Acrylate, polypropylene glycol di(meth) decyl acrylate, polybutylene diol bis(indenyl) acrylate, polyfluorenyl bis(indenyl) acrylate, neopentyl glycol hydroxypivalate Methyl) acrylate, 2,2_bis[4_(methyl)acryloxyethoxyethoxyethoxyphenyl]propane, 2,2_bis[4_(fluorenyl) Propylene oxyethoxyethoxycyclohexyl]propane, hydrogenated dicyclopentadienyl bis(decyl) acrylate, tricyclodecane dimethanol di(meth) acrylate, bis(indenyl) acrylate -1,3-dioxane 2,5-diyl ester [alias: dioxanediol bis(indenyl) acrylate vinegar], acetal compound with kiytopentanal and trimethylolpropane [Chemistry] Name: 2-(2-hydroxy_ι,ι_didecylethyl)_5_ethyl_5-hydroxymethyl_l3 di-beta alkane] bis(meth) acrylate, tris(hydroxyethyl) Isocyanurate bis(indenyl) acrylate and the like. As a trifunctional or higher polyfunctional (meth) acrylate monomer, the following are representative: glycerol tris(mercapto) acrylate, trimethylolpropane tri(meth) acrylate, two or three Hydroxymercaptopropane tris(mercapto) acrylate, bis-tris-propyl propane tetra(meth) acrylate, pentaerythritol tris(decyl) acrylate vinegar, pentaerythritol tetrakis(meth) acrylate, dipentaerythritol (fluorenyl) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa(methyl) 148869.doc • 19-201107839 Acrylic vinegar and other trifunctional or higher aliphatic poly(poly(alkyl) acrylate vinegar In addition, a poly(mercapto) acrylate in which a trifunctional or higher dentate is substituted for a polyhydric alcohol, a tri(meth) acrylate of an alkylene oxide adduct of glycerin, or a dihydroxy hydrazine propane may be mentioned. An alkylene oxide adduct of tris(indenyl)acrylate, 1,1,1-tris[(indenyl) propylene oxide ethoxyethoxyethoxy]propyl 6 tris(ylethyl) Uric acid is the second (meth) acrylate vinegar and the like. On the other hand, (meth) acrylate oligomers are: (mercapto) acrylamide phthalate oligomers, polyester (meth) acrylate oligomers, and epoxy (meth) acrylates. Polymer, etc. The (mercapto) acrylamide phthalate oligomer refers to a compound having a urethane bond (-NHCOO-) and at least two (fluorenyl) propylene fluorenyl groups in the molecule. Specifically, it may be: a hydroxyl group-containing (mercapto) acrylate monomer having at least one (fluorenyl) acryloxy group and at least one hydroxyl group in the molecule, and an amino phthalate of polyisocyanate. a reaction product, or a terminally-containing isocyanate group-containing urethane compound obtained by reacting a polyol with polyisocyanate, and having at least one (meth) acryloxy group and at least 1 in the molecule A carbamic acid esterification reaction product of a (meth) acrylate monomer or the like. Examples of the hydroxyl group-containing (meth) acrylate monomer used in the above urethanation reaction include hydroxyethyl (meth)acrylate and 2-hydroxypropyl (meth) acrylate. (fluorenyl)acrylic acid 2·hydroxybutyl ester, (mercapto)acrylic acid-2-carbyl-3-phenoxypropyl ester, glycerol bis(indenyl)acrylate, trishydroxypropylpropane di(曱) Acrylate, pentaerythritol tris(decyl) acrylate, dipentaerythritol penta(indenyl) acrylate, and the like. As the polyisocyanate to be esterified with the amine group I48869.doc •20·201107839 which is a hydroxyl group-containing (meth) acrylate monomer, hexamethylene diisocyanate and diazonic acid diisocyanate may be mentioned. , isophorone diisocyanate, dicyclohexylmethane diisocyanate, toluene diisocyanate, xylene diisocyanate, diisocyanate obtained by hydrogenating aromatic isocyanates in the diisocyanates (for example, hydrogenated phthalic acid diisocyanate) A di- or tri-isocyanate such as triphenyldecane triisocyanate or dibenzylbenzene triisocyanate, or a polyisocyanate obtained by multimerizing the above diisocyanate. Further, in order to obtain a polyhydric alcohol having a terminal amino group-containing urethane compound by reaction with a polyisocyanate, a polyester polyol may be used in addition to the aromatic, aliphatic and alicyclic polyols. Polyether polyol 4. Examples of the aliphatic and alicyclic polyols include hydrazine, 4, butylene glycol, 1,6·hexanediol, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, and neopentyl glycol. Trihydroxydecylethane, trimethylolpropane, ditrimethylolpropane, pentaerythritol, dipentaerythritol, dimethylol heptane, dihydroxymethylpropionic acid, dimethylolbutanoic acid, glycerol , hydrogenated bisphenol A and the like. The polyester poly 70 alcohol is obtained by subjecting the above polyol to a polyhydric carboxylic acid or an anhydride thereof by dehydration condensation reaction. Examples of the polyvalent carboxylic acid or its anhydride include succinic acid (anhydride), adipic acid, maleic acid (anhydride), itaconic acid (anhydride), trimellitic acid (anhydride), and pyromellitic acid (anhydride). ), phthalic acid (anhydride), isophthalic acid, terephthalic acid, hexahydrophthalic acid (anhydride), and the like. The polyether polyol may be a polyalkylene glycol or a polyoxyalkylene-modified polyol obtained by reacting the above polyol or dihydroxybenzene with an alkylene oxide. 148869.doc

C -21 - 201107839 所謂聚酯(甲基)丙烯酸酯低聚物,係指分子内具有p鍵 及至少2個(曱基)丙浠醯氧基之化合物。具體而古,可辞由 使(甲基)丙稀酸、多元羧酸或其酐以及多元醇進行脫水縮合 反應而獲得。作為脫水縮合反應中使用之多元緩酸或其 酐,可列舉:琥珀酸(酐)、己二酸、馬來酸(酐)、衣康酸(酐)、 偏苯三曱酸(酐)、均苯四曱酸(酐)、六氫鄰苯二曱酸(酐)、 鄰苯二甲酸(酐)、間苯二甲酸、對苯二甲酸等。另外,作為 脫水縮合反應中使用之多元醇,可列舉:14 丁二醇、】6 己二醇、乙二醇、二乙二醇'三乙二醇、丙二醇、新戊二 醇、三羥甲基乙烷、三羥甲基丙烷、二_三羥甲基丙烷、季 戊四醇、二季戊四醇、二羥甲基庚烷、二羥甲基丙酸、二 經曱基丁酸、丙三醇、氫化雙酚A等。 環氧(甲基)丙烯酸酯低聚物可藉由使聚縮水甘油醚與(曱 基)丙烯酸進行加成反應而獲得,其分子内具有至少2個(甲 基)丙烯醯氧基。作為加成反應中使用之聚縮水甘油醚’可 列舉.乙二醇二縮水甘油醚、丙二醇二縮水甘油醚、三丙 二醇二縮水甘油醚、己二醇二縮水甘油醚、雙酚A二縮 水甘油醚等。 於用於形成接著層2之活性能量線硬化性樹脂組合物中 調配(曱基)丙烯酸系化合物時,其量以活性能量線硬化性化 合物整體之量為基準,較好的是2〇重量%以下,更好的是 1 〇重量/〇以下。若(曱基)丙烯酸系化合物之調配量增多則 存在偏光板與液晶單元基板之密接性降低之傾向。 當活性能量線硬化性樹脂組合物含有如上所述之(甲基) 148869.doc •22- 201107839 丙烯酸系化合物等自由基聚合性化合物時,較好的是調配 光自由基聚合起始劑。作為光自由基聚合起始劑,只要是 可藉由活性能量線之照射,而使(曱基)丙烯酸系化合物等自 由基聚合性化合物開始聚合者即可,可使用先前公知之光 自由基聚合起始劑。若列舉光自由基聚合起始劑之具體 例,則有:苯乙酮、3-甲基苯乙酮、苯偶酿二甲基縮酮、 1-(4-異丙基苯基)-2-羥基_2-曱基丙烷小酮、2_曱基 -1-[4-(甲硫基)苯基-2-咪啉基丙烷酮、2·羥基_2_甲基-卜 苯基丙烷-1-酮等苯乙酮系起始劑;二苯曱酮、4氣二笨甲 酮、4,4’-二胺基二苯甲酮等二苯甲酮系起始劑;安息香丙 醚、安息香乙醚等安息香醚系起始劑;4·異丙基·9_氧硫咄 喵等9-氧硫咄唼系起始劑;除此以外有氧雜蒽酮 (xanthone)、第酮(fluorenone)、樟腦醌(camph〇rquin〇ne)、 本甲 i^(benzaldehyde)、蒽酉昆(anthraquinone)等。 光自由基聚合起始劑之調配量相對於(甲基)丙烯酸系化 合物等自由基聚合性化合物1〇〇重量份,通常為〇5〜2〇重量 份,較好的是1〜6重量份。若光自由基聚合起始劑之量相對 於自由基聚合性化合物1 〇 〇重量份小於〇. 5重量份,則存在 硬化變得不充分,機械強度或偏光板與液晶單元基板之接 著性降低之傾向。另外,若光自由基聚合起始劑之量相對 於自由基聚合性化合物1 〇 〇重量份超過2 0重量份,則硬化性 樹脂組合物中的活性能量線硬化性化合物(含有環氧系化 合物之陽離子聚合性之硬化性化合物及(甲基)丙稀酸系化 合物等自由基聚合性化合物)之量相對減少,所獲得之光學 148869.doc •23· 201107839 積層體之耐久性能有可能下降。 活性能量線硬化性樹脂組合物可視需要進而含有光敏 劑。藉由調配光敏劑,可使陽離子聚合及/或自由基聚合之 反應性提昇,從而可使接著層之機械強度或偏光板與液晶 單元基板之間的接著性提昇。作為光敏劑,例如可列舉: 羰基化合物、有機硫化合物、過硫化物、氧化還原系化合 物、偶氮及重氮化合物、齒素化合物及光還原性色素等。 作為光敏劑之更具體之例,例如可列舉:安息香甲醚、安 息香異丙醚、α,α-二甲氧基-α_苯基苯乙酮等安息香衍生 物,一苯甲酮、2,4-二氣二苯甲酮、鄰苯甲醯基苯甲酸甲酯、 4,4-雙(一甲基胺基)二苯甲酮、4,4,_雙(二乙基胺基)二笨甲 酮等二苯甲酮衍生物;2_氣_9_氧硫咄嗟、2_異丙基_9_氧硫 咄嗟等9-氧硫♦星衍生物;2_氣蒽醌、2_曱基蒽醌等蒽醌衍 生物;Ν-甲基吖啶酮、冰丁基吖啶酮等吖啶酮衍生物;除 此以外可列舉α,α-工乙氧基苯乙酮、苯偶醯、第酮、氧雜葱 酮、鈾醯(uranyl)化合物' _素化合物等,但並不限定於該 等。該等光敏劑可分別單獨使帛,,亦可將2種以上混合使 用。將活性能量線硬化性化合物整體設為1〇〇重量份,較好 的是於0.1〜20重量份之範圍内含有光敏劑。 另外活性月b畺線硬化性樹脂組合物中亦可含有用以對 光學積層體賦予抗靜電性能之抗靜電劑。對抗靜電劑並無 特別限^,可使用公知之抗靜電劑。例如可使用:酿基酿 胺丙基二甲基羥基乙基硝酸銨、醯基醯胺丙基三甲基硫酸 敍、錄埵基咪琳鑌甲基硫酸鹽等陽離子系界面活性劑·直 148869.doc •24· 201107839 鍵烧基磷酸鉀鹽、聚氧乙烯烷基磷酸鉀鹽、烷烴磺酸鹽等 陰離子系界面活性劑;Ν,Ν-雙(羥基乙基)_N_烷基胺及其脂 肪酸酯衍生物、多元醇脂肪酸部分酯類等非離子系界面活 性劑等。該等抗靜電劑之調配比係根據所期望之特性而適 當決定,將活性能量線硬化性化合物整體設為! 〇〇重量份, 該等抗靜電劑通常為〇. 1〜;! 0重量份左右。 活性能量線硬化性樹脂組合物中亦可添加通常用於高分 子的公知之高分子添加劑。例如可列舉:酚系或胺系等一 次抗氧化劑,硫系之二次抗氧化劑,受阻胺系光穩定劑 (HALS,Hindered Amine Light Stabilizer),二苯甲酮系、 苯并三唑系、苯甲酸酯系等紫外線吸收劑等。 進而’舌丨生此里線硬化性樹脂組合物視需要亦可含有溶 劑。洛劑係考慮構成活性能量線硬化性樹脂組合物之成分 之溶解性而適當選擇。作為通常使用之溶劑,可列舉:正 己烧、環己燒等脂肪族烴類;甲苯、二甲苯等芳香族煙類; 曱醇、乙醇、丙醇、異丙醇、正丁醇等醇類;丙嗣、甲基 乙基酮、甲基異丁基酮、環己酮等酮類;〔酸甲酯、乙酸 乙酯、乙酸丁酿等醋類;甲基溶纖劑、乙基溶纖劑、丁A ㈣劑等溶纖劑類;二氣甲⑬、氣仿等i化烴類等。對: 溶:之調配比例’係考慮使活性能量線硬化性樹脂組合物 獲得可使成膜性等加工性變得良好之a度等而適者卜 接著層2之厚度較好的是1〇_以下,更好的m 下。右接著層之厚度為10叫以下’則損害偏 可能性較小。另-方面,若厚一,則有可能由二 I48869.doc •25· 201107839 劑之硬化不足,而使得偏光板與液晶單元基板之接著力不 充分。 <偏光板> 參照圖1而於上文所說明般,本發明之光學積層體於液晶 單元基板1上,包含經由以上所說明之接著層2而積層之偏 光板5。偏光板5至少包含在聚乙烯醇系樹脂中吸附配向二 色性色素而成之偏光膜。就減小光學積層體丨〇、進而液晶 面板之厚度之觀點而言,宜將偏光板5之厚度設為1〇〇 μηι# 下。如上所述之偏光膜其本身亦可單獨作為偏光板5,但單 獨為偏光膜時較脆,故而較好的是使用於其至少單面,尤 其疋於與液晶單元基板1貼合之面的相反側之面設置有透 明保護層者。 圖2係表示本發明之光學積層體之層構成之一形態的剖 面示意圖。該形態中,於偏光膜6之單面設置透明保護層7 而獲得偏光板5,將設置有透明保護層7之面的相反側之偏 光膜6之面直接、或經由接著層2而貼合於液晶單元基板1, 構成光學積層體"。亦即,於光學積層體丨丨中,係接觸接 著層2之表面而積層偏光膜6,於偏光膜6的與接著層2相反 侧之面處積層有透明保護層7。 圊3係表示本發明之光學積層體之層構成之其他形態的 面不思圖。該形態中,於偏光膜6之單面設置透明保護層 7 ’於偏光膜6之另一面設置適當之樹脂層8而獲得偏光板 5,將該樹脂層8側經由接著層2而貼合於液晶單元基板1, 構成光學積層體12。樹脂層8除可為與設置於偏光膜6之相 148869.doc •26· 201107839 反側之透明保護層7相同、或與其不同之透明保護層以外, 亦可為光學功能層。作為光學功能層之例,可列舉用於補 償液晶單元之相位差等之相位差板。作為相位差板,例如 有:包含各種塑膠延伸膜之雙折射性膜,配向固定有圓盤 型液晶或向列型液晶之膜,於膜基材上形成包含上述液晶 或無機層狀化合物等相位差表現物質之塗膜,並進行配向 固定所得者等。於此情料,作為支持包含相位差表現物 質之塗膜之膜基材,較好的是使用三乙醯纖維素等纖維素 系膜。 如此,只要偏光板5包含偏光膜6、且厚度為1〇〇^1111以下, 貝J可進而包含任意之層,就保護偏光膜6且使光學積層體進 而液晶面板較薄之觀點而言,偏光膜6以外之層較好的是2 層以下,特別是1層或2層《就如此之觀點而言,圖2所示的 於偏光膜6之單面具有透明保護層7,以與該透明保護層7 相反側之聚乙稀醇系樹脂膜面(偏光膜表面)直接、或經由接 著層2而貼合於液晶單元基板丨的形態,係較好的形態之一。 (偏光膜) 構成偏光板5之偏光膜6係於聚乙烯醇系樹脂中吸附配向 一色性色素而成者。更具體而言,可適當地使用於經單軸 延伸之聚乙烯醇系樹脂膜中吸附配向二色性色素而成者。 構成偏光膜之聚乙烯醇系樹脂可藉由將聚乙酸乙烯酯系 樹脂皂化而獲得《作為聚乙酸乙烯酯系樹脂,除乙酸乙烯 酯之均聚物即聚乙酸乙烯酯以外,亦可例示乙酸乙烯酯與 可與其共聚合之其他單體之共聚物等。作為可與乙酸乙烯 148869.doc -27- 201107839 酯共聚合之其他單體,例如可列舉:不飽和羧酸類、不飽 和磺酸類、烯烴類、乙烯醚類等。聚乙烯醇系樹脂之息化 度通常為85〜10〇莫耳%左右,較好的是98〜1〇〇莫耳。可進 一步對聚乙稀醇系樹脂進行改性,例如亦可使用以酸類實 施改性所得之聚乙烯縮曱醛或聚乙烯縮醛等。聚乙烯醇系 樹脂之聚合度通常為L000〜1〇 〇〇〇左右,較好的是} 〜 10,000 左右。 ’ 使用將該聚乙烯醇系樹脂製膜所得者作為偏光膜之素材 膜。將聚乙烯醇系樹脂製膜之方法並無特別限定,可藉由 =知之方法製膜。對聚乙烯醇系素材膜之膜厚並無特躲 疋’例如為1 0 μπι〜1 5 0 μπι左右。 偏光膜通常係經以下步驟而製造:對如上所述之包含聚 乙烯醇系樹脂之素材膜進行單軸延伸之步驟;以二色性色 素將聚乙烯醇系樹脂膜染色而使其吸附該二色性色素之步 驟丄以硼酸水溶液對吸时二色性色素之聚乙_系樹= 膜實施處理之步驟;及於利用㈣水溶液之處理後進行水 洗之步驟。 單軸延伸可於利用二色性色素染色之前進行,亦可Μ 色同時進行,還可於染色之後進[當於利用二色性色素 染色之後進行單軸延伸時’該單軸延伸可於臂處理之前 進行’亦可㈣酸處理之過程中進行H亦可於該等 複數個階段巾進行單軸延伸。進行單軸延㈣,可於周/速 不同之輥間沿單軸進行延伸,亦可使用熱較沿單轴延伸。 另外’可為於大氣巾進行延料之乾式延伸,亦可為於藉 148869.doc •28· 201107839 由溶劑而膨潤之狀態下進行 常為4〜8倍左右。 丁延伸之濕式延‘伸。延伸倍率通 聚乙_系_膜利用二色性色素之染色,例 將聚乙稀醇系樹脂膜浸潰於含有二色性色素之水溶液中曰而 進灯。作為一色性色素’可使用碘、二色性之有機染料等。 =者二交好的是於染色處理之前預先對聚乙烯醇系樹脂膜 貫施水中之浸潰處理。 於使用砍作為二色性色素之情形時,染色方法通常採用 將聚乙烯酵系樹脂膜浸潰於含有蛾及蛾化卸之水溶液中之 方法。該水溶液中之碟之含量通常相對於水1〇〇重量份為 0.01〜0.5重量份左右,另外,峨化卸之含量通常相對於水⑽ 重里伤為0.5〜1〇重量份左右。染色所使用之水溶液之溫度 通常為20〜40 C左右’另外’於該水溶液中之浸潰時間(染 色時間)通常為30〜300秒左右。 另一方面,於使用二色性之有機染料作為二色性色素之 情料’染色方法通常採用將聚乙婦醇系樹脂膜浸潰於含 有K/合f生之—色性染料之染料水溶液中的方法。該染料水 溶液3中之二色性染料之含量通常相對於水100重量份為 1x10〜1x10重量份左右。染料水溶液亦可含有硫酸鈉等 無機鹽作為染色助劑。染料水溶液之溫度通常為20〜左 右,另外,於染料水溶液中之浸潰時間(染色時間)通常為 3 0〜3 00秒左右。 利用一色性色素染色後之硼酸處理,可藉由將經染色之 聚乙烯醇系樹脂膜浸潰於含硼酸之水溶液中而進行。含硼 148869.doc •29- 201107839 酸之水溶液中的硼酸之含量通常相對於水1〇〇重量份為 2〜15重量份左右’較好的是5〜12重量份左右。於使用碘作 為二色性色素之情形時,含硼酸之水溶液較好的是含有埃 化钟。含删酸之水溶液中的碘化鉀之含量通常相對於水1〇〇 重量份為2〜20重量份左右,較好的是5〜15重量份左右。於 含硼酸之水溶液中之浸潰時間通常為1004,200秒左右,較 好的是150〜600秒左右’更好的是2〇〇〜4〇〇秒左右。含硼酸 之水溶液之溫度通常為5〇。(:以上,較好的是50〜85。(:。 通常對硼酸處理後之聚乙烯醇系樹脂膜進行水洗處理。 水洗處理例如可藉由將經硼酸處理之聚乙烯醇系樹脂膜浸 潰於水中而進行。水洗處理之水之溫度通常為5〜4〇β(:左 右,浸潰時間為2〜1 20秒左右。水洗後實施乾燥處理,獲得 偏光膜。乾燥處理可使用熱風乾燥機或遠紅外線加熱器進 行。乾燥溫度通常為40〜1 〇〇它左右。乾燥處理之時間通常 為120〜600秒左右。 藉由上述方式,可製作於經單軸延伸之聚乙晞醇系樹脂 膜中吸附配向二色性色素而得之偏光膜。偏光膜之厚度可 設為5〜40 μηι左右。 (透明保護層) 設置於偏光膜6之至少單面之透明保護層7例如可藉由下 述本領域中自先前以來廣泛用作保護層之形成材料的適當 之熱塑性樹脂膜而構成:乙酸纖維素系樹脂、環烯烴系^ 脂、聚烯烴系樹脂、丙烯酸系樹脂、聚醯亞胺系樹脂、聚 碳酸酯系樹脂、聚酯系樹脂等。另外,透明保護層7亦可藉 148869.doc -30- 201107839 由活性能量線硬化性樹脂組合物之硬化物而構成。就量產 性及接著性之觀點而言,該等中較好的是使用包含乙酸纖 維素系樹脂或環烯烴系樹脂之膜、或活性能量線硬化性樹 脂組合物之硬化物作為透明保護層7。於藉由熱塑性樹脂膜 構成透明保護層7之情形時,其厚度通常為1〇〜5〇 左右。 另一方面,於藉由活性能量線硬化性樹脂組合物之硬化物 構成透明保護層7之情形時,其厚度可設為1〇 μηι以下,例 如設為1〜10 μιη左右。 用作透明保護層7之乙酸纖維素系樹脂膜可為包含纖維 素之部分或完全乙酸酯化物之膜,例如可列舉:三乙醯纖 維素膜、二乙醯纖維素膜等。 上述乙酸纖維素系樹脂膜可適當地使用適合之市隹品,C-21 - 201107839 The term "polyester (meth) acrylate oligomer" refers to a compound having a p bond and at least two (fluorenyl) propenoxy groups in the molecule. Specifically, it can be obtained by subjecting (meth)acrylic acid, a polyvalent carboxylic acid or its anhydride, and a polyhydric alcohol to a dehydration condensation reaction. Examples of the polybasic acid or anhydride thereof used in the dehydration condensation reaction include succinic acid (anhydride), adipic acid, maleic acid (anhydride), itaconic acid (anhydride), and trimellitic acid (anhydride). Pyromellitic acid (anhydride), hexahydrophthalic acid (anhydride), phthalic acid (anhydride), isophthalic acid, terephthalic acid, and the like. Further, examples of the polyhydric alcohol used in the dehydration condensation reaction include 14 butanediol, 6 hexanediol, ethylene glycol, diethylene glycol 'triethylene glycol, propylene glycol, neopentyl glycol, and trishydroxyl Ethylethane, trimethylolpropane, ditrimethylolpropane, pentaerythritol, dipentaerythritol, dimethylol heptane, dimethylolpropionic acid, dimercaptobutyric acid, glycerol, hydrogenation Phenol A and the like. The epoxy (meth) acrylate oligomer can be obtained by subjecting a polyglycidyl ether to an (meth)acrylic acid addition reaction, and has at least two (meth) acryloxy groups in the molecule. Examples of the polyglycidyl ether used in the addition reaction include ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, hexanediol diglycidyl ether, and bisphenol A diglycidyl ether. Ether, etc. When the (fluorenyl) acrylic compound is blended in the active energy ray-curable resin composition for forming the adhesive layer 2, the amount is preferably 2% by weight based on the total amount of the active energy ray-curable compound. Below, it is better to be 1 〇 weight / 〇 or less. When the amount of the (fluorenyl)acrylic compound is increased, the adhesion between the polarizing plate and the liquid crystal cell substrate tends to be lowered. When the active energy ray-curable resin composition contains a radically polymerizable compound such as an (meth) 148869.doc • 22 to 201107839 acrylic compound as described above, it is preferred to formulate a photoradical polymerization initiator. As the photoradical polymerization initiator, a radically polymerizable compound such as a (fluorenyl)acrylic compound may be polymerized by irradiation with an active energy ray, and conventionally known photoradical polymerization may be used. Starting agent. Specific examples of the photoradical polymerization initiator include acetophenone, 3-methylacetophenone, benzoin dimethyl ketal, and 1-(4-isopropylphenyl)-2. -hydroxy-2-indenylpropane ketone, 2_mercapto-1-[4-(methylthio)phenyl-2- morpholylpropanone, 2·hydroxy-2-methyl-p-phenylpropane An acetophenone-based initiator such as 1-ketone; a benzophenone-based initiator such as dibenzophenone, 4-gas dibenzophenone, 4,4'-diaminobenzophenone; benzoin propyl ether a benzoin ether-based initiator such as benzoin ether; a 9-oxopurine-based initiator such as isopropyl-9-oxathione; and xanthone and ketone (other than) Fluoroneone), camphor sputum (camph〇rquin〇ne), benzaldehyde, anthraquinone, etc. The amount of the photoradical polymerization initiator is usually 〇5 to 2 parts by weight, preferably 1 to 6 parts by weight, per part by weight of the radically polymerizable compound such as a (meth)acrylic compound. . When the amount of the photoradical polymerization initiator is less than 0.5 parts by weight based on 1 part by weight of the radical polymerizable compound, the hardening becomes insufficient, and the mechanical strength or adhesion between the polarizing plate and the liquid crystal cell substrate is lowered. The tendency. In addition, when the amount of the photoradical polymerization initiator exceeds 20 parts by weight based on 1 part by weight of the radically polymerizable compound, the active energy ray-curable compound (containing an epoxy compound) in the curable resin composition The amount of the cationically polymerizable curable compound and the radically polymerizable compound such as a (meth)acrylic compound is relatively reduced, and the obtained optical 148869.doc •23·201107839 The durability of the laminate may be lowered. The active energy ray-curable resin composition may further contain a photosensitizer as needed. By blending the photosensitizer, the reactivity of the cationic polymerization and/or the radical polymerization can be improved, so that the mechanical strength of the adhesive layer or the adhesion between the polarizing plate and the liquid crystal cell substrate can be improved. Examples of the photosensitizer include a carbonyl compound, an organic sulfur compound, a persulfide compound, a redox system compound, an azo and a diazo compound, a dentate compound, and a photoreductive dye. More specific examples of the photosensitizer include benzoin methyl ether, benzoin isopropyl ether, and benzoin derivatives such as α,α-dimethoxy-α-phenylacetophenone, benzophenone, and 2, 4-dibenzobenzophenone, methyl o-benzhydrylbenzoate, 4,4-bis(monomethylamino)benzophenone, 4,4,-bis(diethylamino)di a benzophenone derivative such as a benzophenone; a 9-oxo ox ox star derivative such as 2_gas _9_ oxysulfuron, 2 isopropyl -9-oxathione; 2_gas, 2_ Anthracene derivatives such as fluorenyl hydrazide; acridone derivatives such as hydrazine-methylacridone and ice butyl acridone; and α, α- ethoxy acetophenone, benzoate, etc. Anthraquinone, ketone, xanthonone, uranyl compound ' _ _ compound, etc., but is not limited thereto. These photosensitizers may be used alone or in combination of two or more. The active energy ray-curable compound is preferably 1 part by weight, and preferably contains a photosensitizer in the range of 0.1 to 20 parts by weight. Further, the active month b-ray curable resin composition may further contain an antistatic agent for imparting antistatic properties to the optical laminate. The antistatic agent is not particularly limited, and a known antistatic agent can be used. For example, it can be used: a cationic surfactant such as alkalyl propyl dimethyl hydroxyethyl ammonium nitrate, decyl hydrazinyl propyl trimethyl sulphate, or succinyl hydrazine methyl sulfate. .doc •24· 201107839 Anionic surfactants such as potassium carboxylate, polyoxyethylene alkylphosphonate, alkane sulfonate; anthracene, bismuth(hydroxyethyl)-N-alkylamine and A nonionic surfactant such as a fatty acid ester derivative or a polyhydric alcohol fatty acid partial ester. The blending ratio of the antistatic agents is appropriately determined according to the desired characteristics, and the active energy ray-curable compound is set as a whole! 〇〇 by weight, the antistatic agents are usually 〇. 1~;! 0 parts by weight or so. A well-known polymer additive which is generally used for a high molecular weight may be added to the active energy ray-curable resin composition. For example, a primary antioxidant such as a phenol type or an amine type, a sulfur-based secondary antioxidant, a Hindered Amine Light Stabilizer, a benzophenone type, a benzotriazole type, and a benzene can be mentioned. An ultraviolet absorber such as a formate or the like. Further, the tongue-cured resin composition may contain a solvent as needed. The agent is appropriately selected in consideration of the solubility of the components constituting the active energy ray-curable resin composition. Examples of the solvent to be used generally include aliphatic hydrocarbons such as n-hexyl or cyclohexane; aromatic tobaccos such as toluene and xylene; and alcohols such as decyl alcohol, ethanol, propanol, isopropanol and n-butanol; Ketones such as propyl hydrazine, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; vinegars such as methyl ester, ethyl acetate, and butyl acetate; methyl cellosolve, ethyl cellosolve , such as cellosolve such as D (A) agent; II gas, gas, and other hydrocarbons. In the case where the active energy ray-curable resin composition is obtained, it is preferable to obtain a degree such as a film forming property and the like, and the thickness of the layer 2 is preferably 1 〇. Below, better m. If the thickness of the right-hand layer is less than 10, the damage is less likely. On the other hand, if it is thicker, there is a possibility that the hardening of the second I48869.doc •25·201107839 agent is insufficient, and the adhesion between the polarizing plate and the liquid crystal cell substrate is insufficient. <Polarizing Plate> As described above, the optical layered body of the present invention comprises the polarizing plate 5 laminated on the liquid crystal cell substrate 1 via the above-described bonding layer 2, as described above. The polarizing plate 5 contains at least a polarizing film in which a dichroic dye is adsorbed to a polyvinyl alcohol-based resin. From the viewpoint of reducing the thickness of the optical laminate and the thickness of the liquid crystal panel, it is preferable to set the thickness of the polarizing plate 5 to 1 〇〇 μηι#. The polarizing film as described above may be used alone as the polarizing plate 5, but is relatively brittle when it is a polarizing film alone, and is preferably used on at least one side thereof, particularly on the surface to which the liquid crystal cell substrate 1 is bonded. The opposite side is provided with a transparent protective layer. Fig. 2 is a schematic cross-sectional view showing one embodiment of the layer constitution of the optical layered body of the present invention. In this embodiment, the transparent protective layer 7 is provided on one surface of the polarizing film 6 to obtain the polarizing plate 5, and the surface of the polarizing film 6 on the opposite side to the surface on which the transparent protective layer 7 is provided is directly or bonded via the bonding layer 2. The liquid crystal cell substrate 1 constitutes an optical layered body. That is, in the optical laminate, the polarizing film 6 is laminated in contact with the surface of the layer 2, and a transparent protective layer 7 is laminated on the surface of the polarizing film 6 opposite to the bonding layer 2. The 圊3 series shows other aspects of the layer constitution of the optical layered body of the present invention. In this embodiment, a transparent protective layer 7' is provided on one surface of the polarizing film 6, and an appropriate resin layer 8 is provided on the other surface of the polarizing film 6, thereby obtaining a polarizing plate 5, and the resin layer 8 side is bonded to the layer 2 via the bonding layer 2 The liquid crystal cell substrate 1 constitutes an optical layered body 12. The resin layer 8 may be an optical functional layer in addition to or in addition to the transparent protective layer 7 provided on the opposite side of the phase 148869.doc •26·201107839 of the polarizing film 6. As an example of the optical functional layer, a phase difference plate for compensating for a phase difference of the liquid crystal cell or the like can be cited. Examples of the retardation plate include a birefringent film including various plastic stretched films, a film in which a discotic liquid crystal or a nematic liquid crystal is fixed, and a phase including the liquid crystal or inorganic layered compound is formed on the film substrate. The coating film of the poor performance substance, and the person who obtained the alignment fixation is obtained. In this case, as a film substrate supporting a coating film containing a phase difference expression substance, a cellulose film such as triacetyl cellulose is preferably used. In this manner, as long as the polarizing film 5 includes the polarizing film 6 and has a thickness of 1 〇〇 11 11 or less, the shell J may further include any layer, thereby protecting the polarizing film 6 and making the optical layered body and the liquid crystal panel thinner. The layer other than the polarizing film 6 is preferably 2 or less layers, particularly 1 layer or 2 layers. From this point of view, the one side of the polarizing film 6 shown in FIG. 2 has a transparent protective layer 7 to The form of the polyethylene glycol-based resin film surface (the surface of the polarizing film) on the opposite side of the transparent protective layer 7 is directly bonded to the liquid crystal cell substrate 经由 via the adhesive layer 2, and is one of preferable embodiments. (Polarizing film) The polarizing film 6 constituting the polarizing plate 5 is obtained by adsorbing and aligning a one-color pigment in a polyvinyl alcohol-based resin. More specifically, it can be suitably used in the case of adsorbing an alignment dichroic dye in a uniaxially stretched polyvinyl alcohol-based resin film. The polyvinyl alcohol-based resin constituting the polarizing film can be obtained by saponifying a polyvinyl acetate-based resin. As a polyvinyl acetate-based resin, in addition to polyvinyl acetate which is a homopolymer of vinyl acetate, acetic acid can also be exemplified. a copolymer of vinyl ester and other monomers copolymerizable therewith. As other monomers copolymerizable with the vinyl acetate 148869.doc -27-201107839 ester, for example, unsaturated carboxylic acids, unsaturated sulfonic acids, olefins, vinyl ethers and the like can be mentioned. The degree of interest of the polyvinyl alcohol-based resin is usually about 85 to 10 〇 mol%, preferably 98 to 1 Torr. Further, the polyvinyl alcohol-based resin may be modified, and for example, polyvinyl acetal or polyvinyl acetal obtained by modifying with an acid may be used. The degree of polymerization of the polyvinyl alcohol-based resin is usually about from about L000 to about 1 Torr, preferably from about 10,000 to about 10,000. The film obtained by forming the film of the polyvinyl alcohol-based resin is used as a material film of a polarizing film. The method for forming a film of a polyvinyl alcohol-based resin is not particularly limited, and a film can be formed by a method known in the art. The film thickness of the polyvinyl alcohol-based material film is not particularly soaked, for example, about 10 μm to 1 50 μm. The polarizing film is usually produced by the step of uniaxially stretching a material film containing a polyvinyl alcohol-based resin as described above, and dyeing the polyvinyl alcohol-based resin film with a dichroic dye to adsorb the two. The step of coloring the pigment, the step of treating the polyethylene-based system of the dichroic dye with a boric acid aqueous solution, and the step of washing with water after the treatment with the (iv) aqueous solution. The uniaxial extension can be performed before the dyeing with the dichroic dye, or the color can be simultaneously performed, and can be carried out after the dyeing [when the uniaxial stretching is performed after dyeing with the dichroic dye], the uniaxial extension can be applied to the arm H can also be performed during the process of 'four (4) acid treatment before uniaxial stretching can be performed on the plurality of stage towels. The uniaxial extension (4) can be extended along a single axis between rolls with different circumferences/speeds, or it can be extended along a single axis using heat. Further, it may be a dry extension of the stretching of the air towel, or it may be carried out in a state of swelling of the solvent by 148869.doc • 28·201107839, which is usually about 4 to 8 times. Ding extended the wet extension _ extension. The stretching ratio is transmitted through a dye of a dichroic dye. For example, a polyethylene glycol resin film is impregnated into an aqueous solution containing a dichroic dye to carry it into a lamp. As the one-color pigment, an organic dye such as iodine or dichroic can be used. = The second is a pre-impregnation treatment of the polyvinyl alcohol-based resin film in the water before the dyeing treatment. In the case of using chopping as a dichroic dye, the dyeing method is usually a method of impregnating a polyethylene glycol-based resin film into an aqueous solution containing moths and moths. The content of the dish in the aqueous solution is usually about 0.01 to 0.5 part by weight based on 1 part by weight of the water, and the content of the deuterium is usually about 0.5 to 1 part by weight based on the weight of the water (10). The temperature of the aqueous solution used for dyeing is usually about 20 to 40 C. In addition, the impregnation time (dyeing time) in the aqueous solution is usually about 30 to 300 seconds. On the other hand, in the case of using a dichroic organic dye as a dichroic dye, the dyeing method generally employs a method of impregnating a polyethylene glycol-based resin film with an aqueous dye solution containing a K/f-color dye. The method in . The content of the dichroic dye in the aqueous dye solution 3 is usually about 1 x 10 to 1 x 10 parts by weight based on 100 parts by weight of water. The aqueous dye solution may also contain an inorganic salt such as sodium sulfate as a dyeing aid. The temperature of the dye aqueous solution is usually about 20 to about right, and the impregnation time (dyeing time) in the aqueous dye solution is usually about 30 to 300 seconds. The boric acid treatment after dyeing with a one-color pigment can be carried out by dipping the dyed polyvinyl alcohol-based resin film into an aqueous solution containing boric acid. Boron 148869.doc • 29-201107839 The content of boric acid in the aqueous acid solution is usually about 2 to 15 parts by weight with respect to 1 part by weight of water, and preferably about 5 to 12 parts by weight. In the case where iodine is used as the dichroic dye, the aqueous solution containing boric acid preferably contains an oxidized clock. The content of potassium iodide in the aqueous acid-containing aqueous solution is usually about 2 to 20 parts by weight, preferably about 5 to 15 parts by weight, per 1 part by weight of the water. The impregnation time in the aqueous solution containing boric acid is usually about 100,200 seconds, preferably about 150 to 600 seconds', more preferably about 2 to 4 seconds. The temperature of the aqueous solution containing boric acid is usually 5 Torr. (The above is preferably 50 to 85. (: The polyvinyl alcohol-based resin film after the boric acid treatment is usually subjected to a water washing treatment. The water washing treatment can be performed, for example, by impregnating a boric acid-treated polyvinyl alcohol-based resin film. The water is washed in water. The temperature of the water for washing is usually 5 to 4 〇β (: about 30 seconds), and the drying time is carried out to obtain a polarizing film. The drying process can use a hot air dryer. Or a far-infrared heater. The drying temperature is usually about 40 to 1 〇〇. The drying time is usually about 120 to 600 seconds. By the above method, it can be produced by uniaxially extending polyethylene glycol resin. A polarizing film obtained by adsorbing a dichroic dye in a film. The thickness of the polarizing film can be set to about 5 to 40 μm. (Transparent protective layer) The transparent protective layer 7 provided on at least one side of the polarizing film 6 can be, for example, In the following, a thermoplastic resin film which has been widely used as a material for forming a protective layer in the prior art is composed of a cellulose acetate resin, a cycloolefin resin, a polyolefin resin, an acrylic resin, and a poly Further, the transparent protective layer 7 may be formed of a cured product of an active energy ray-curable resin composition by 148869.doc -30 to 201107839. From the viewpoints of mass productivity and adhesion, it is preferred to use a film containing a cellulose acetate resin or a cycloolefin resin or a cured product of an active energy ray-curable resin composition as the transparent protective layer 7 . When the transparent protective layer 7 is formed of a thermoplastic resin film, the thickness thereof is usually about 1 〇 to 5 。. On the other hand, the transparent protective layer 7 is formed by the cured product of the active energy ray-curable resin composition. In the case of the case, the thickness may be set to 1 μm or less, for example, about 1 to 10 μm. The cellulose acetate-based resin film used as the transparent protective layer 7 may be a part containing cellulose or a completely acetate. The film may, for example, be a triacetonitrile cellulose film or a diethyl cellulose film. The cellulose acetate resin film may be suitably used in a suitable market.

例如·「FUJITAC TD80」、「FUJITAC TD80UF」及「fuJITAC TD80UZ」(以上由虽士軟片(fujifilm)(股)製造), 「KC8UX2M」及「KC8UY」(以上由柯尼卡美能達光電 (Konica Minolta Opto)(股)製造)(均為商品名)等。 另外,可適用於透明保護層7之環烯烴系樹脂,例如為具 有降葙烯或多環降莅烯系單體等含環狀烯烴(環烯烴)之單 體單兀的熱塑性樹脂(亦稱為熱塑性環烯烴系樹脂 &gt; 該環烯 烴系樹脂可為上述環烯烴之開環聚合物之氫化物、使用2 種以上環烯烴所得之開環共聚物之氫化物,亦可為環稀烴 與鏈狀烯烴及/或具有乙烯基等之芳香族化合物等的加成 聚合物。另外,導人有極性基之環烯烴系樹脂亦有效。° 使用環烯烴與鏈狀烯烴及/或具有乙烯基之芳香族化合 148869.doc •31 - 201107839 物的共聚物而構成透明保護層之情形時,作為鏈狀稀烴, 可列舉乙烯、丙稀等,另外,作為具有乙稀基之芳香族化 f物,可列舉苯乙烯、α-甲基苯乙烯、核烷基取代苯乙烯 等。於此種共聚物中’含環烯烴之單體單元可為50莫耳% 乂下(較好的疋15〜50莫耳%)。尤其是使用環稀煙、鍵狀稀 烴及具有乙稀基之芳香族化合物之三元共聚物而構成透明 保,層時,含環㈣之單體單元可為如上所述之相對較少 之量。於該三元共聚物中’含鏈狀烯烴之單體單元通常為 8〇莫耳/〇,含具有乙烯基之芳香族化合物之單體單元通 常為5〜80莫耳%。 環烯烴系樹月旨可適當使用適合之市售品,例如:「τ〇_」 (topas ADVANCED POLYMERS ―阳公司製造可自寶 理塑料(PolyplasticsK股)獲得)、「ART〇N」(JSR(股)製造卜 「ZEONOR」(日本Zeon(股)製造)、「ΖΕ〇ΝΕχ」(日本 Zeon(股)製造)、「APEL」(三井化學(股)製造)(均為商品名) 等。將上述環烯烴系樹脂製膜而形成膜時,可適當採用溶 劑鑄膜法、熔融擠出法等公知之方法。另外,亦可將例如 「S-SINA」(積水化學工業(股)製造)、「SCA4〇」(積水化 學工業(股)製造)、「ZE〇N〇R FILM」(日本ζ_(股)製造)、 「ARTON FILM」(微(股)製造)等預先製作之環稀烴系樹 脂製之膜的市售品用作透明保護層。 用作透明保護層之環烯烴系樹脂膜可為經單軸延伸或雙 軸延伸者。此時之延伸倍率通常為hl〜5倍,較好的是丨卜3 倍。 148869.doc -32- 201107839 另外,作為透明保護層7中可使用之活性能量線硬化性樹 脂=合物’可列舉與上述形成接著層2之活性能量線硬化性 樹脂組合物相同者。形成透明保護層之活性能量線硬化性 樹脂組合物及其所含之活性能量線硬化性化合物等、與作 為接著劑組合物之活性能量線硬化性樹脂組合物及其所含 之活性能量線硬化性化合物等可相同亦可不同。 具體而言,透明保護層7所使用之活性能量線硬化性樹脂 組合物係與上述用於形成接著層2之活性能量線硬化性樹 脂组合物同樣含有環氧系化合物者,進而調配有氧雜環丁 烷系化合物者亦有效。如此,由於含有環氧系化合物,且 任意地進而含有氧雜環丁烷系化合物,故而通常亦調配光 陽離子聚合起始劑。關於該等環氧系化合物、氧雜環丁烷 系化合物及光陽離子聚合起始劑,可適用與上述中關於接 著層2所記載者相同之說明。 另外’透明保護層7所使用之活性能量線硬化性樹脂組合 物特別有效的是除環氧系化合物及作為任意成分之氧雜環 丁烧系化合物以外,亦含有自由基聚合性化合物,具體而 言如上所述之(曱基)丙烯酸系化合物。藉由併用(曱基)丙烯 酸系化合物,可獲得硬度較高,機械強度優異,耐久性能 更優異之透明保護層。進而,可更容易地調整活性能量線 硬化性樹脂組合物之黏度或硬化速度等。於用於透明保護 層7之活性能量線硬化性樹脂組合物中,(曱基)丙稀酸系化 合物以活性能量線硬化性化合物整體之量為基準可添加直 至70重量%左右。(甲基)丙烯酸系化合物之調配量更好的是 148869.doc •33· 201107839 35〜70重量%,尤其好的是40〜60重量%。若(甲基)丙烯酸系 化合物之調配量超過70重量%,則存在與偏光膜之密接性 降低之傾向。 調配上述(甲基)丙烯酸系化合物之情形時,亦進一步調 配如上所述之光自由基聚合起始劑。關於光自由基聚合起 始劑之調配量,可適用與上述中關於接著層2之記載相同之 說明。此外’透明保護層7所使用之活性能量線硬化性樹脂 組合物亦可含有與上述中關於接著層2而說明者相同之其 他各種成分。 偏光板之透明保護層7可為對與黏貼於偏光膜之面相反 側之面實施防眩處理、硬塗處理、抗靜電處理、抗反射處 理等表面處理者。另外,亦可於透明保護層7之與黏貼於偏 光膜之面相反側之面,形成包含液晶性化合物、其高分子 量化合物等之塗佈層。 於透明保護層7為樹脂膜之情形時,偏光膜6與透明保護 層7之黏貼可使用接著劑(接著劑組合物)。對用於上述黏貼 之接著劑組合物並無特別限定’可列舉··含有活性能量線 硬化性化合物之硬化性樹脂組合物、或將接著劑成分溶解 或分散於水中所得之水系接著劑。其中,較好的是使用含 有活性能量線硬化性化合物之硬化性樹脂組合物,原因在 於無需乾燥步驟。使用硬化性樹脂組合物作為接著劑也合 物之情形時’通常係於將偏光膜6與透明保護層7經由硬化 =脂^物層而貼合後,對該貼合物照射活性能量線而 使硬化〖生相脂組合物層硬化。 148869.doc -34- 201107839 上述可成為接著劑組合物之硬化性樹脂組合物,可使用 與上述的用於液晶單元基板1與偏光板5之接著的活性能量 線硬化性樹脂組合物相同者。用於液晶單元基板1與偏光板 5之接著的活性能量線硬化性樹脂組合物及其所含之活性 能量線硬化性化合物等、和用於透明保護層7與偏光膜6之 接著的硬化性樹脂組合物及其所含之活性能量線硬化性化 合物等可相同亦可不同。 另外,作為將接著劑成分溶解或分散於水中所得之水系 接著劑,可列舉以聚乙烯醇系樹脂或胺基甲酸酯樹脂作為 主成分的接著劑組合物。 於使用聚乙烯醇系樹脂作為水系接著劑心土取,刀、之信形 時,該聚乙烯醇系樹脂除可為部分皂化聚乙烯醇或完全皂 化聚乙烯醇以外,亦可為緩基改性聚乙稀醇、乙醢乙醯基 改性聚乙烯醇、經甲基改性聚乙烯醇、胺基改性聚乙稀醇 等左改性之聚乙稀醇系樹脂。於使用聚乙 接著劑成分之情形時,該接著劑多製備成聚乙烯醇系2 之水溶液。接著劑中之聚乙烯醇系樹脂之濃度相對於水100 重量份通常為卜10重量份左右,較好的是1〜5重量份。 於含聚乙_系樹脂作為主成分之接著劑卜較好的是 t加或水溶性環氧樹脂等硬化性成分或交聯劑以提 汁接者性。作為水溶性環氧樹脂,例如可列舉:使二乙三 二=Γ等聚伸貌基聚胺與己二酸等二幾酸反應而獲 4于♦酿胺ί ^胺,秋妨姓斗 …' 4使該聚醯胺聚胺與表氯醇反應而獲得 之聚醯胺聚胺環f椒从a ’十曰。作為該聚醯胺聚胺環氧樹脂之市 148869.doc -35- 201107839 售品,有 Sumika Chemtex(股)銷售之「Sumirez Resin 65〇」 及「Sumirez Resin 675」、日本 PMC(股)銷售之「ws_525」 等’可適當使用該等。該等硬化性成分或交聯劑之添加量 相對於聚乙烯醇系樹脂100重量份通常為重量份,較 好的是1〜50重量份。若其添加量較少,則存在接著性提昇 效果減小之傾向’另一方面’若其添加量較多,則存在接 著層變脆之傾向。 於使用胺基甲酸酯樹脂作為水系接著劑之主成分之情形 時’作為適當之接著劑組合物之例,可列舉聚g旨系離子聚 合物型胺基甲酸酯樹脂、與具有縮水甘油氧基之化合物之 混合物。此處所謂之聚酯系離子聚合物型胺基甲酸醋樹 脂,係指具有聚酯骨架,且於其中導入有少量離子性成分 (親水成分)之胺基甲酸酯樹脂。該離子聚合物型胺基甲酸醋 樹脂可不使用乳化劑而直接於水中乳化形成乳液,故而適 合製成水系接著劑。聚酯系離子聚合物型胺基曱酸酯樹脂 其本身已眾所周知。例如於曰本專利特開平7_97504號公報 中’ s己載有聚醋系離子聚合物型胺基曱酸酯樹脂,作為用 以將紛系樹脂分散於水性介質中之高分子分散劑之例,且 於曰本專利特開2005-070140號公報及曰本專利特開 2005-18 1 817號公報中’揭示有以聚酯系離子聚合物型胺基 曱酸酯樹脂與具有縮水甘油氧基之化合物之混合物作為接 著劑’於包含聚乙稀醇系樹脂之偏光膜上接合環稀烴系樹 脂膜的形態。 &lt;光學積層體之製造方法&gt; 148869.doc -36- 201107839 本發明之光學積層體之製造方法可適用作用於製造上述 本發明之光學積層體之方法,其包含以下所示的(丨)接著劑 層形成步驟、及(2)貼合步驟,較好的是進而包含(3)硬化步 驟。 (1)接著劑層形成步驟,於包含在聚乙烯醇系樹脂中吸 附配向二色性色素而成之偏光獏,且厚度為1〇〇 μιη以下之 偏光板(偏光板5)之表面,形成用於形成接著層2的包含含有 分子内具有至少1個環氧基之環氧系化合物的活性能量線 硬化性樹脂組合物之接著劑層(接著劑層2,); ⑺貼合步驟,於液晶單元基板(液晶單元基板似,貼 合上述接著劑層形成步料形成於偏光板5之表面之接著 劑層2’ ; (3)硬化步驟,對上述貼合步財所獲得之包含液晶單 元基板1/接著劑層2V偏光板5之貼合物,照射可見光、紫外 線、X射線、電子束等活性能量線而使接著劑層2,硬化。 於該製造方法中,偏光板可為單獨之偏光膜,亦可為如 上所述之預先積層有其他層者。於偏光膜之單面,形成包 含活性能量線硬化性樹脂組合物之硬化物的透明保護層之 情形時,或者經由包含活性能量線硬化性樹脂組合物之接 著劑而積層狀情料,於上述硬化步财,可於接著劑 層2,硬化之料,將透明保制硬化,或者將用以接著偏光 膜與透明保護層之接英麻丨 之接者劑硬化。以下,對各步驟進行具體 說明。 首先’於接著劍層形成步驟⑴中,為於偏光板5之表面 148869.doc •37· 201107839 形成包含活性能量線硬化性樹脂組合物之接著劑層2,,可採 用:於偏光板5之向液晶單元基板1貼合之貼合面直接塗敷 上述活性能量線硬化性樹脂組合物,視需要加以乾燥之方 法;或於另夕卜準備t包含聚對#二甲冑乙二酿等透明樹脂 之基材膜上塗敷活性能量線硬化性樹脂組合物,視需要加 以乾燥後,將該活性能量線硬化性樹脂組合物之塗佈層轉 印至偏光板5上之方法等。採用後一種方法之情形時,之後 除去基材膜’供給至接下來之貼合步驟。作為基材膜,例 如可列舉:聚對苯二甲酸乙二醋膜、聚碳酸酿膜、三乙醯 纖維素膜、降捐烯膜、聚酯膜、聚苯乙烯膜等。基材膜之 塗敷活性能量線硬化性樹脂組合物之表面亦可實:剝離處 理。 於此,如圖2所示,例如當於偏光膜6的與液晶單元基板丄 側相反側之面設置透明保護層7,且該透明保護層7:包含 活性能量線硬化性樹脂組合物之硬化物時,亦於偏光膜6 之表面’設置相當於該透明保護層7之活性能量線硬化性樹 脂Μ合物之層。將用於透明保護層7之活性能量線硬化性樹 脂組合物之層形成於其他基材膜上,並將其貼合於偏光膜6 之清Φ時,该基材膜較好的是至之後的硬化步驟為止保持 此狀態’當硬化步驟結束後將其剝離。 後於貼σ步驟⑺中,將偏光板5上所設置之接著劑 層2貼合於液晶單元基板卜繼而,較好的是於硬化步驟⑺ 中’對以液晶單元基板_著劑層27偏光板5之順序積層而 成之貼合物’照射可見光、紫外線、X射線、電子束等活性 J48869.doc -38· 201107839 能量線’藉此使接著劑層2'硬化而獲得光學積層體。此時, 當於偏光膜6的與液晶單元基板1側相反側之面設置有用以 形成透明保護層7之活性能量線硬化性樹脂組合物層時,較 好的是該用於透明保護層7之活性能量線硬化性樹脂組合 物亦同時硬化。當於透明保護層7上設置有基材膜時,最後 將該基材膜剝離除去。 另一方面,例如當使用於偏光膜6之單面或兩面具有包含 樹脂膜之透明保護層7的偏光板5,且透明保護層7與偏光膜 6係藉由包含活性能量線硬化性樹脂組合物之接著劑而接 著時,於透明保護層7及/或偏光膜6之接合面塗佈活性能量 線硬化性樹脂組合物’並經由該活性能量線硬化性樹脂組 合物之層而將$光膜6與透明保護層7(樹脂膜)積層,除此以 外進行與上述相同之操作,獲得以液晶單元基板丨/接著劑 層27偏光板5之順序積層而成之貼合物,然後對該貼合物以 與上述相同之方法照射活性能量線即可。 再者’亦可藉由下述方法來製造光學積層體:不於偏光 板5之表面形成用於接著液晶單元基板1與偏光板5之接著 劑層2|,而是利用旋塗法等,將用以形成接著層2之活性能 量線硬化性樹脂組合物塗佈於液晶單元基W的與偏光板 之貼口面’杰後於其上疊合偏光板5,照射活性能量線,使 活性能量線硬化性樹脂組合物硬化。其中,若亦考慮到生 產之容易性’則於偏光板5之單面形成上述包含活性能量線 硬化性樹脂組合物之接著劑層2,,將該接㈣層以合於液 晶單元基板!後’使接著㈣21硬化之方法較為有利。 148869.doc •39- 201107839 將形成接著層或透明保護層之活性能量線硬化性樹脂組 合物塗敷於偏光板、偏光膜或者基材膜上之機構並無特別 限制’例如可利用:刮刀、線棒、狹縫擠壓式塗佈機、卡 馬(comma)塗佈機、凹版塗佈機等各種塗敷方式。另外,由 於各塗敷方式具有各自最合適之黏度範圍,故而使用溶劑 調整黏度亦為有用之技術。用於調整黏度之溶劑可列舉上 述者。 用於照射活性能量線之光源並無特別限定,可使用於波 長400 nm以下具有發光分佈的例如低壓水銀燈、令壓水銀 燈 '南壓水銀燈、超高壓水銀燈、化學燈、黑光燈、微波 激發水銀燈、金屬函素燈等。對活性能量線硬化性樹脂組 合物之光照射強度根據各組合物而不同,但對光陽離子聚 合起始劑及/或光自由基聚合起始劑之活化有效的波長區 域之照射強度較好的是1 〇〜25〇〇 mW/cm2。若對活性能量線 硬化性樹脂組合物之光照射強度未達丨〇 m w/cm2,則反應時 間變得過長,若超過2500 mW/cm2,則有可能由於自燈輻射 之熱、及活性能量線硬化性樹脂組合物聚合時之發熱,而 使活性能罝線硬化性樹脂組合物產生黃變或使偏光膜產生 劣化。對活性能量線硬化性樹脂組合物之光照射時間仍是 根據各組合物進行控制,並無特別限定,較好的是設定成 表示為照射強度與照射時間之乘積之累計光量達到 10〜2500 mJ/cm2。若對活性能量線硬化性樹脂組合物之累 計光量未達mJ/cm2,則有可能來源於聚合起始劑之活性 種並不充分,導致所獲得之接著層之硬化變得不充分。另 148869.doc •40- 201107839 外,若累計光量超過25〇〇mJ/cm2,則照射時間變得非常長, 對於提昇生產性不利。再者,活性能晉 陝此量線之照射較好的是 於不使偏光膜之偏光度、透射率犛久括 处耵午寺各種性能下降之範圍内 . 進行。 &lt;液晶顯示裝置&gt; 對於本發明之光學積層體1G〜12,於其液晶單元基板^ 與貼合偏光板5之面相反側,配置另一液晶單元基板,並於 兩者之間夹持液晶,藉此可製成液晶單元或液晶面板。以 δ亥液晶早疋或液晶面板作為顯示元件而構成液晶顯示裝 置。亦可將於2片液晶單S基板間封人有液晶之狀態的液晶 單元本身作為圖1〜3中的液晶單元基板丨,依據本發明於其 一表面或兩表面貼合偏光板而製成液晶面板。由於本發明 之光學積層體對熱衝擊試驗等之耐久性優異,故而以上述 方式所製作的液晶顯示裝置亦同樣對熱衝擊試驗等之耐久 性優異’並且實現薄型輕量化。 例 以下,列舉貫施例更具體地說明本發明,但本發明並不 限定於該等例。例中,只要無特別說明,則表示使用量或 含量之「份」及「%」為重量基準。 - (製造例1 :偏光膜之製作) 將平均聚合度約為24〇〇,皂化度為99.9莫耳%以上且厚度 為75 μιη之聚乙烯醇膜於3〇β(:之純水中浸潰後,浸潰於3〇£&gt;(: 的礙/蛾化鉀/水之重量比為〇 〇2/2/1〇〇之水溶液中。然後, 浸潰於56.5。(:的碘化鉀/硼酸/水之重量比為〖2/5/1 〇〇之水溶 148869.doc •41 - 201107839 液中。繼而’以8°C之純水清洗後,於65。(:下乾燥,獲得於 聚乙烯醇中吸附配向有碘之厚度約為3〇 μιη之偏光膜。延伸 主要係於碘染色及硼酸處理之步驟中進行,總延伸倍率為 5.3 倍。 (製造例2 :偏光板之製作) 於聚對苯二甲酸乙二酯(PET,polyethylene terephthalate) 膜(東洋紡績(股)製造,Toy obo Ester Film E7002)之單面, 使用塗敷機(第一理化(股)製造’棒塗機),塗敷成為偏光膜 之透明保護層的以下組成之活性能量線硬化性樹脂組合 物。 [透明保護層用活性能量線硬化性樹脂組合物] 3,4-環氧環己烧甲酸-3,4-環氧環己基曱酯(大赛璐化學 (Daicel Chemical)(股)製造,Celloxide 2021P) 35份 雙(3 -乙基-3-氧雜環丁基甲基)喊(東亞合成(股)製造, Aron Oxetane OXT-221) 15份 羥基新戊路與三經甲基丙烧之縮路化合物之二丙烯酸酯 (新中村化學工業(股)製造,A-DOG) 50份 2-羥基-2-曱基-1-苯基丙烷-1-酮(Ciba公司製造, DAROCUR 11 73,光自由基聚合起始劑) 2.25份 4,4’-雙[二苯基疏基]二苯基硫醚雙六氟磷酸鹽系之光陽 離子聚合起始劑(ADEKA(股)製造,AdekaOptomerSP-150) 2.25 份 再者,上述A-DOG(羥基新戊醛與三羥甲基丙烷之縮醛化 合物之二丙烯酸酯)係具有下式之結構的化合物。 148869.doc -42- 201107839 nu 〜 ?Hs O-Λ p^2-〇CCH=CH2 ch2=chco-ch2-c^ _V π 〇 CH3 0 CH2CH3 塗敷活性能量線硬化性樹脂組合物時,膜厚會根據黏度 而變化,故而藉由改變棒塗機之線徑之編號而調節臈厚。 繼而’使用貼附裝置(Fujipla(股)製造,LPA3301),將包含 上述活性能量線硬化性樹脂組合物之塗膜的PET獏,以塗膜 側成為與偏光膜之貼合面的方式而貼合於製造例丨中所製 作之偏光膜之一面。 使用Fusion UV Systems公司製造之D型燈,以累計光量 1500 mJ/cm2對該貼合品照射紫外線,使配置於偏光膜之單 面的活性能量線硬化性樹脂組合物硬化。然後,剝離ρΕτ 膜,製作出單面具有包含活性能量線硬化性樹脂組合物之 硬化物之透明保護層的偏光板。此時偏光板之厚度約為35 μηι 〇 (製造例3 :接著劑組合物之製備) 將以下之各成分混合’獲得紫外線硬化性接著劑組合物。 [紫外線硬化性接著劑組合物] 3,4-環氧環己院曱酸-3,4-環氧環己基曱酯(大赛璐化學 (股)製造,Celloxide 2021Ρ) 75份 雙(3-乙基-3-氧雜環丁基曱基)醚(東亞合成(股)製造, Aron Oxetane OXT-221) 25份 4,4'-雙[二苯基疏基]二苯基硫醚雙六氟磷酸鹽系之光陽 離子聚合起始劑(Daicel-Cytec(股)製造UVACURE 1590) 5份 I48869.doc 43· 201107839 聚石夕氧系調平劑(Dow Corning Toray(股)製造,SH710) 0.2份 &lt;實施例1 &gt; 將製造例2中所製作之偏光板切割成8 cmX 8 cm之樣品尺 寸’於未形成有透明保護層之面,使用塗敷機(第一理化(股) 製造,棒塗機)塗敷製造例3中所獲得之接著劑組合物。此 時,由於塗敷接著劑組合物時之膜厚會根據黏度而變化, 故而改變棒塗機之線徑之編號,將硬化後之膜厚調節為2 μιη。繼而,使用貼附裝置(Fujip丨a(股)製造,lPa3301),將 包含上述接著劑組合物之塗膜之偏光板以使其塗膜側成為 與透明玻璃基板之貼合面之方式,而貼合於透明玻璃基板 (成為液晶單元基板者)之一面。使用Fusi〇I1 UV Systems公 司製造之D型燈,以累計光量15〇〇 mJ/cm2對該貼合品照射 1外線,使接著劑組合物硬化,藉此製作出光學積層體。 〈實施例2&gt; 代替製造例2中所製作之偏光板,而使用於在聚乙烯醇膜 中吸附配向碘所得的偏光膜之單面,經由聚乙烯醇系接著 劑貼合厚度為40 μΐΏ之包含三乙醯纖維素(TAC,Maeety cellulose)之保護膜而成的偏光板(住友化學(股)製造, SROMIA-XNSY,厚度約為7〇μιη),除此以外,以與實施例 1相同之方式製作光學積層體。 &lt;比較例1&gt; 代替备、外線硬化性接著劑組合物而使用丙烯酸系黏著 劑,並經由該丙烯酸系黏著劑於透明玻璃基板之一面,貼 148869.doc 201107839 合製造例2中所製作之偏絲的未設置有ϋ明保護層之面 (偏光膜面)’於50°C之高壓釜中、壓力5 kg/cm2(約為〇5 MPa)下處理2〇分鐘,除此以外,以與實施例i相同之方式製 作光學積層體。 &lt;比較例2&gt; 代替紫外線硬化性接著劑組合物而使用丙烯酸系黏著 劑,並經由該丙烯酸系黏著劑於透明玻璃基板之一面,貼 合偏光板之未貼合有保護膜之面(偏光膜面),於50 °C之高壓 爸中、壓力5 kg/cm2(約為〇 5 Mpa)下處理2〇分鐘,除此以 外,以與實施例2相同之方式製作光學積層體。 &lt;黏著耐久試驗&gt; 藉由以下之方法,3平價上述實施例及比較例中製作的光 學積層體之耐久性。 [耐久試驗方法] 進行將光學積層體於溫度為9〇它之乾燥條件下保管5〇〇 小時的耐熱试驗。另外進行熱震試驗,即將於1下保持 1小時之過程及於70〇c下保持丨小時之過程作為丨個循環,將 其重複300次。於兩試驗中,目視觀察試驗後之偏光板,藉 由以下之基準進行評價。結果示於表丄。 (耐熱試驗) A ·幾乎未見浮升、剝離、發泡等外觀變化。 B,浮升、剝離、發泡等外觀變化稍明顯。 C :浮升、剝離 '發泡等外觀變化顯著可見。 (熱震試驗) 148869.doc -45- 201107839 A:偏光膜完全未見龜裂或破損。 B :偏光膜中見到龜裂或破損。 表1For example, "FUJITAC TD80", "FUJITAC TD80UF" and "fuJITAC TD80UZ" (above, manufactured by Fujifilm Co., Ltd.), "KC8UX2M" and "KC8UY" (above by Konica Minolta) Opto) (manufacturing) (all are trade names) and so on. Further, the cycloolefin-based resin which can be applied to the transparent protective layer 7 is, for example, a thermoplastic resin having a monomer monoterpene containing a cyclic olefin (cycloolefin) such as a norbornene or a polycyclopentene-based monomer (also referred to as It is a thermoplastic cycloolefin resin. The cycloolefin resin may be a hydrogenated product of a ring-opening polymer of the above cyclic olefin, a hydrogenated product of a ring-opening copolymer obtained by using two or more kinds of cyclic olefins, or a ring-dilute hydrocarbon and An addition polymer such as a chain olefin and/or an aromatic compound such as a vinyl group. Further, a cycloolefin-based resin having a polar group is also effective. ° Use of a cyclic olefin and a chain olefin and/or a vinyl group In the case of a copolymer of a compound to form a transparent protective layer, the aromatic hydrocarbon compound 148869.doc • 31 - 201107839, the chain-like hydrocarbon may, for example, be ethylene or propylene, or the aromatic group having a vinyl group. The substance may, for example, be styrene, α-methylstyrene, nucleoalkyl-substituted styrene, etc. In such a copolymer, the monomer unit containing a cycloolefin may be 50 mol% underarm (preferably 15) ~50 mol%). Especially using ring smoke And a ternary copolymer of a bond-like dilute hydrocarbon and an aromatic compound having a vinyl group to form a transparent layer, wherein the monomer unit containing the ring (IV) may be a relatively small amount as described above. In the copolymer, the monomer unit containing a chain olefin is usually 8 〇 mol/〇, and the monomer unit containing the aromatic compound having a vinyl group is usually 5 to 80 mol%. Use a suitable commercial product, for example: "τ〇_" (topas ADVANCED POLYMERS - manufactured by Yang Company from Polyplastics K shares), "ART〇N" (JSR (shares) made by "ZEONOR" ( Japan's Zeon (manufactured by Japan), "ΖΕ〇ΝΕχ" (made by Japan Zeon), "APEL" (made by Mitsui Chemicals Co., Ltd.) (all trade names), etc. The cycloolefin resin is formed into a film. In the case of forming a film, a known method such as a solvent casting method or a melt extrusion method can be suitably employed. For example, "S-SINA" (made by Sekisui Chemical Co., Ltd.) and "SCA4〇" (Shuishui Chemical Industry) can be used. (share) manufacturing), "ZE〇N〇R FILM" (Japan A commercially available product of a film made of a ring-shaped hydrocarbon resin prepared in advance, such as "manufactured by ART" (manufactured by ART), and manufactured by "ARTON FILM" (manufactured by Micro Co., Ltd.), is used as a transparent protective layer. A cycloolefin resin used as a transparent protective layer. The film may be uniaxially stretched or biaxially stretched. The stretching ratio is usually hl~5 times, preferably 3 times. 148869.doc -32- 201107839 In addition, as the transparent protective layer 7 The active energy ray-curable resin = compound used is the same as the active energy ray-curable resin composition forming the adhesive layer 2. The active energy ray-curable resin composition forming the transparent protective layer and the inclusion thereof The active energy ray-curable compound or the like may be the same as or different from the active energy ray-curable resin composition as the adhesive composition and the active energy ray-curable compound contained therein. Specifically, the active energy ray-curable resin composition used for the transparent protective layer 7 contains an epoxy compound similarly to the active energy ray-curable resin composition for forming the adhesive layer 2, and further contains an oxygen-containing compound. The cyclobutane compound is also effective. As described above, since the epoxy compound is contained and the oxetane compound is optionally contained, a photocationic polymerization initiator is usually also blended. The above-mentioned epoxy compound, oxetane compound and photocationic polymerization initiator can be applied in the same manner as described above for the layer 2 . In addition, the active energy ray-curable resin composition used for the transparent protective layer 7 is particularly effective in addition to the epoxy compound and the oxetane compound as an optional component, and also contains a radical polymerizable compound, specifically The (mercapto) acrylic compound as described above. By using a (fluorenyl) acryl-based compound in combination, a transparent protective layer having high hardness, excellent mechanical strength, and excellent durability can be obtained. Further, the viscosity, the curing rate, and the like of the active energy ray-curable resin composition can be more easily adjusted. In the active energy ray-curable resin composition for the transparent protective layer 7, the (mercapto)acrylic acid compound can be added up to about 70% by weight based on the total amount of the active energy ray-curable compound. The compounding amount of the (meth)acrylic compound is more preferably 148869.doc • 33·201107839 35 to 70% by weight, particularly preferably 40 to 60% by weight. When the compounding amount of the (meth)acrylic compound exceeds 70% by weight, the adhesion to the polarizing film tends to be lowered. In the case where the above (meth)acrylic compound is blended, the photoradical polymerization initiator as described above is further blended. Regarding the blending amount of the photoradical polymerization initiator, the same description as described above for the adhesive layer 2 can be applied. Further, the active energy ray-curable resin composition used in the transparent protective layer 7 may contain other components which are the same as those described above for the adhesive layer 2. The transparent protective layer 7 of the polarizing plate may be a surface treatment such as an anti-glare treatment, a hard coating treatment, an antistatic treatment, or an anti-reflection treatment on the surface opposite to the surface adhered to the polarizing film. Further, a coating layer containing a liquid crystal compound, a high molecular weight compound or the like may be formed on the surface of the transparent protective layer 7 opposite to the surface to be adhered to the polarizing film. In the case where the transparent protective layer 7 is a resin film, an adhesive (adhesive composition) can be used for the adhesion of the polarizing film 6 and the transparent protective layer 7. The adhesive composition to be used for the above-mentioned adhesive composition is not particularly limited, and examples thereof include a curable resin composition containing an active energy ray-curable compound or a water-based adhesive obtained by dissolving or dispersing an adhesive component in water. Among them, it is preferred to use a curable resin composition containing an active energy ray-curable compound because a drying step is not required. When the curable resin composition is used as the adhesive composition, it is usually obtained by bonding the polarizing film 6 and the transparent protective layer 7 via the curing layer to the lipid layer, and then irradiating the composition with the active energy ray. The hardened layer of the phase fat composition is hardened. 148869.doc -34-201107839 The above-mentioned curable resin composition which can be used as the adhesive composition can be the same as the active energy ray-curable resin composition for the liquid crystal cell substrate 1 and the polarizing plate 5 described above. An active energy ray-curable resin composition for the liquid crystal cell substrate 1 and the polarizing plate 5, an active energy ray-curable compound thereof, and the like, and a curing property for the transparent protective layer 7 and the polarizing film 6 The resin composition and the active energy ray-curable compound or the like contained therein may be the same or different. In addition, as a water-based adhesive which is obtained by dissolving or dispersing an adhesive component in water, an adhesive composition containing a polyvinyl alcohol-based resin or a urethane resin as a main component is exemplified. When a polyvinyl alcohol-based resin is used as a water-based adhesive, the polyvinyl alcohol-based resin may be partially saponified polyvinyl alcohol or fully saponified polyvinyl alcohol, or may be a slow-based base. A left-modified polyethylene resin such as a polyethylene glycol, an ethylene glycol-modified polyvinyl alcohol, a methyl-modified polyvinyl alcohol or an amine-modified polyethylene. In the case where a polyethylene glycol component is used, the binder is often prepared as an aqueous solution of polyvinyl alcohol system 2. The concentration of the polyvinyl alcohol-based resin in the subsequent agent is usually about 10 parts by weight, preferably 1 to 5 parts by weight, per 100 parts by weight of water. The adhesive containing a poly-ethylenic resin as a main component is preferably a curable component such as t or a water-soluble epoxy resin or a crosslinking agent to improve the succulent property. Examples of the water-soluble epoxy resin include reacting a poly-molecular polyamine such as diethyltriazine or hydrazine with a dibasic acid such as adipic acid to obtain 4 yoke amines. ' 4 The polyamine amine polyamine ring obtained by reacting the polyamine polyamine with epichlorohydrin is a 'tenthene. As a product of the melamine polyamine epoxy resin 148869.doc -35- 201107839, sold by Sumika Chemtex (Sumirez Resin 65〇) and "Sumirez Resin 675", Japan PMC (shares) "ws_525" and so on can be used appropriately. The amount of the curable component or the crosslinking agent to be added is usually from 1 to 50 parts by weight, based on 100 parts by weight of the polyvinyl alcohol-based resin. If the amount of addition is small, there is a tendency that the effect of improving the adhesion is reduced. On the other hand, if the amount of addition is large, the subsequent layer tends to become brittle. In the case where a urethane resin is used as a main component of a water-based adhesive, 'as an example of a suitable adhesive composition, a polyg-type ionic polymer type urethane resin and a glycidol are mentioned. A mixture of compounds of oxy groups. Here, the polyester-based ionic polymer type urethane sulphate resin refers to a urethane resin having a polyester skeleton and having a small amount of an ionic component (hydrophilic component) introduced therein. The ionic polymer type urethane carboxylic acid resin can be directly emulsified in water to form an emulsion without using an emulsifier, so that it can be suitably used as a water-based adhesive. The polyester-based ionic polymer type urethane phthalate resin is known per se. For example, in the Japanese Patent Application Laid-Open No. Hei 7-97504, a sulphur-based ionic polymer type urethane phthalate resin is contained as an example of a polymer dispersant for dispersing a variegated resin in an aqueous medium. In the Japanese Patent Laid-Open Publication No. 2005-070140 and the Japanese Patent Laid-Open Publication No. 2005-18 1 817, a polyester-based ionic polymer type urethane phthalate resin and a glycidoxy group are disclosed. A mixture of the compounds is used as an adhesive agent to bond a ring-diffuse-type resin film to a polarizing film containing a polyethylene glycol-based resin. &lt;Manufacturing Method of Optical Laminate&gt; 148869.doc -36-201107839 The method for producing an optical layered body of the present invention is applicable to a method for producing the optical layered body of the present invention described above, which comprises the following (丨) Next, the agent layer forming step, and (2) the bonding step, preferably further comprises (3) a hardening step. (1) The adhesive layer forming step is formed on a surface of a polarizing plate (polarizing plate 5) having a thickness of 1 μm or less, which is obtained by adsorbing a polarizing enthalpy of a dichroic dye in a polyvinyl alcohol-based resin. An adhesive layer (adhesive layer 2) for forming an active energy ray-curable resin composition containing an epoxy compound having at least one epoxy group in the molecule for forming the adhesive layer 2; (7) a bonding step, a liquid crystal cell substrate (the liquid crystal cell substrate is similar to the adhesive layer formed on the surface of the polarizing plate 5 by bonding the adhesive layer forming step); (3) a hardening step, and the liquid crystal cell obtained by the bonding step The laminate of the substrate 1 and the adhesive layer 2V polarizing plate 5 is irradiated with active energy rays such as visible light, ultraviolet rays, X-rays, and electron beams to cure the adhesive layer 2. In the manufacturing method, the polarizing plate may be separate. The polarizing film may be a layer in which another layer is laminated as described above, and when a transparent protective layer containing a cured product of the active energy ray-curable resin composition is formed on one surface of the polarizing film, or by containing active energy The adhesive agent of the wire-curable resin composition is laminated, and in the above-mentioned hardening step, the adhesive layer 2 can be cured and cured, or used to bond the polarizing film and the transparent protective layer. In the following, the steps are specifically described. First, in the subsequent sword formation step (1), the surface of the polarizing plate 5 is formed 148869.doc • 37·201107839 to form active energy ray hardenability. In the adhesive layer 2 of the resin composition, the active energy ray-curable resin composition may be directly applied to the bonding surface of the polarizing plate 5 to which the liquid crystal cell substrate 1 is bonded, and dried as needed; or Further, an active energy ray-curable resin composition is applied onto a substrate film containing a transparent resin such as a polyethylene terephthalate, and if necessary, dried, and then the active energy ray-curable resin composition is applied. The method of transferring the coating layer onto the polarizing plate 5, etc. In the case of the latter method, the substrate film is then removed and supplied to the subsequent bonding step. As the substrate film, for example, Polyethylene terephthalate film, polycarbonate film, triethylene glycol film, olefin film, polyester film, polystyrene film, etc. Coating active energy ray-curable resin combination of substrate film The surface of the object may be a peeling treatment. Here, as shown in FIG. 2, for example, a transparent protective layer 7 is provided on a surface of the polarizing film 6 opposite to the side of the liquid crystal cell substrate, and the transparent protective layer 7 includes In the case of a cured product of the active energy ray-curable resin composition, a layer corresponding to the active energy ray-curable resin conjugate of the transparent protective layer 7 is also provided on the surface of the polarizing film 6. The transparent protective layer 7 is used. When the layer of the active energy ray-curable resin composition is formed on another base film and adhered to the Φ of the polarizing film 6, the base film preferably maintains this state until the subsequent hardening step. When the hardening step is finished, it is peeled off. Then, in the σ step (7), the adhesive layer 2 provided on the polarizing plate 5 is attached to the liquid crystal cell substrate, and it is preferable to polarize the liquid crystal cell substrate_reagent layer 27 in the hardening step (7). The laminate which is laminated in the order of the sheet 5 'is irradiated with visible light, ultraviolet rays, X-rays, electron beams and the like. J48869.doc -38·201107839 Energy line' thereby hardens the adhesive layer 2' to obtain an optical layered body. In this case, when the active energy ray-curable resin composition layer for forming the transparent protective layer 7 is provided on the surface of the polarizing film 6 opposite to the liquid crystal cell substrate 1 side, it is preferable that the transparent protective layer 7 is used. The active energy ray-curable resin composition is also hardened at the same time. When the base film is provided on the transparent protective layer 7, the base film is finally peeled off. On the other hand, for example, when the polarizing plate 5 having the transparent protective layer 7 including the resin film is used on one or both sides of the polarizing film 6, the transparent protective layer 7 and the polarizing film 6 are combined by an active energy ray-curable resin. Next, the active energy ray-curable resin composition ' is applied to the joint surface of the transparent protective layer 7 and/or the polarizing film 6 and the layer of the active energy ray-curable resin composition is passed through the layer of the active energy ray-curable resin composition. The film 6 is laminated on the transparent protective layer 7 (resin film), and the same operation as described above is carried out to obtain a laminate in which the liquid crystal cell substrate 丨/adhesive layer 27 is laminated in the order of the polarizing plate 5, and then The adhesive composition may be irradiated with an active energy ray in the same manner as described above. In addition, the optical layered body can be manufactured by the following method: instead of forming the adhesive layer 2| for the liquid crystal cell substrate 1 and the polarizing plate 5 on the surface of the polarizing plate 5, a spin coating method or the like is used. The active energy ray-curable resin composition for forming the adhesive layer 2 is applied to the surface of the liquid crystal cell W and the surface of the polarizing plate, and the polarizing plate 5 is superimposed thereon, and the active energy ray is irradiated to make the active The energy ray-curable resin composition is cured. In addition, the adhesive layer 2 containing the active energy ray-curable resin composition is formed on one surface of the polarizing plate 5 in consideration of the easiness of production, and the (four) layer is bonded to the liquid crystal cell substrate! The latter method of making the subsequent (four) 21 hardening is advantageous. 148869.doc • 39-201107839 The mechanism for applying the active energy ray-curable resin composition forming the adhesive layer or the transparent protective layer to the polarizing plate, the polarizing film or the substrate film is not particularly limited. For example, a doctor blade, Various coating methods such as a wire bar, a slit extrusion coater, a comma coater, and a gravure coater. In addition, since each coating method has its most suitable viscosity range, it is also useful to use a solvent to adjust the viscosity. The solvent used for adjusting the viscosity can be exemplified above. The light source for illuminating the active energy ray is not particularly limited, and can be used for, for example, a low-pressure mercury lamp having a light-emitting distribution at a wavelength of 400 nm or less, a mercury lamp, a south-pressure mercury lamp, an ultra-high pressure mercury lamp, a chemical lamp, a black light lamp, a microwave-excited mercury lamp, Metallic lights, etc. The light irradiation intensity of the active energy ray-curable resin composition varies depending on each composition, but the irradiation intensity of the wavelength region effective for activation of the photocationic polymerization initiator and/or photoradical polymerization initiator is good. It is 1 〇~25〇〇mW/cm2. When the light irradiation intensity of the active energy ray-curable resin composition is less than 丨〇mw/cm 2 , the reaction time becomes too long, and if it exceeds 2500 mW/cm 2 , there is a possibility that heat due to self-lighting and active energy may be generated. When the linear curable resin composition is heated during polymerization, the active energy entangled resin composition is yellowed or the polarizing film is deteriorated. The light irradiation time of the active energy ray-curable resin composition is controlled according to each composition, and is not particularly limited. It is preferably set so that the cumulative light amount of the product of the irradiation intensity and the irradiation time is 10 to 2500 mJ. /cm2. When the cumulative light amount of the active energy ray-curable resin composition is less than mJ/cm2, the active species derived from the polymerization initiator may be insufficient, and the hardening of the obtained adhesive layer may be insufficient. In addition, if the accumulated light amount exceeds 25 〇〇 mJ/cm 2 , the irradiation time becomes very long, which is disadvantageous for improving productivity. Furthermore, the activity of the active energy source is better than that of the polarizing film and the transmittance of the polarizing film are not included in the range of performance degradation of the Wuji Temple. &lt;Liquid Crystal Display Device&gt; In the optical layered bodies 1G to 12 of the present invention, another liquid crystal cell substrate is disposed on the opposite side of the liquid crystal cell substrate and the surface on which the polarizing plate 5 is bonded, and is sandwiched between the two. The liquid crystal can be used to form a liquid crystal cell or a liquid crystal panel. A liquid crystal display device is constructed by using a liquid crystal panel or a liquid crystal panel as a display element. The liquid crystal cell itself in which the liquid crystal is sealed between the two liquid crystal single S substrates can be used as the liquid crystal cell substrate in FIGS. 1 to 3, and the polarizing plate can be bonded to one surface or both surfaces thereof according to the present invention. LCD panel. Since the optical layered body of the present invention is excellent in durability against a thermal shock test or the like, the liquid crystal display device produced in the above manner is also excellent in durability such as a thermal shock test, and is thin and light. EXAMPLES Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited to these examples. In the examples, unless otherwise stated, the "parts" and "%" of the usage amount or content are used as the weight basis. - (Production Example 1: Production of polarizing film) A polyvinyl alcohol film having an average degree of polymerization of about 24 Å, a degree of saponification of 99.9 mol% or more and a thickness of 75 μm was immersed in 3 〇β (: pure water) After the collapse, the impregnation was carried out in an aqueous solution of 3 & 2/2/1 重量 in a weight ratio of potassium sulphate/water. Then, it was impregnated at 56.5. (: potassium iodide / The boric acid/water weight ratio is 〖2/5/1 〇〇 water soluble 148869.doc •41 - 201107839 liquid. Then 'after washing with 8 ° C pure water, at 65. (: dry, get in the poly A polarizing film having an iodine thickness of about 3 μm is adsorbed in vinyl alcohol. The stretching is mainly carried out in the steps of iodine dyeing and boric acid treatment, and the total stretching ratio is 5.3 times. (Manufacturing Example 2: Production of polarizing plate) Polyethylene terephthalate (PET) film (manufactured by Toyobo Co., Ltd., Toy obo Ester Film E7002), using a coating machine (first physicochemical (manufacturing) manufacturing 'bar coater) An active energy ray-curable resin composition having the following composition which is a transparent protective layer of a polarizing film is applied. Active energy ray-curable resin composition] 3,4-epoxycyclohexane carboxylic acid-3,4-epoxycyclohexyl decyl ester (manufactured by Daicel Chemical Co., Ltd., Celloxide 2021P) 35 parts double (3-Ethyl-3-oxetanylmethyl) shout (manufactured by Toagosei Co., Ltd., Aron Oxetane OXT-221) 15 parts of diacrylate of hydroxyneopent and triacetin (Manufactured by Shin-Nakamura Chemical Industry Co., Ltd., A-DOG) 50 parts of 2-hydroxy-2-mercapto-1-phenylpropan-1-one (manufactured by Ciba, DAROCUR 11 73, photoradical polymerization initiator) 2.25 parts of 4,4'-bis[diphenylsulfenyl]diphenyl sulfide hexafluorophosphate-based photocationic polymerization initiator (made by ADEKA Co., Ltd., Adeka Optomer SP-150) 2.25 parts, The above A-DOG (diacrylate of acetal aldehyde and trimethylolpropane acetal compound) is a compound having the structure of the following formula: 148869.doc -42- 201107839 nu ~ ?Hs O-Λ p^2 -〇CCH=CH2 ch2=chco-ch2-c^ _V π 〇CH3 0 CH2CH3 When the active energy ray-curable resin composition is applied, the film thickness changes depending on the viscosity, so The thickness of the bar coater was changed to adjust the thickness of the bar coater. Then, using the attaching device (manufactured by Fujipla Co., Ltd., LPA3301), PET 包含 containing the coating film of the above active energy ray-curable resin composition was applied. The film side is bonded to the surface of the polarizing film, and is bonded to one surface of the polarizing film produced in the production example. The D-type lamp manufactured by Fusion UV Systems was used to irradiate the bonded product with ultraviolet light at a cumulative light amount of 1500 mJ/cm 2 to cure the active energy ray-curable resin composition disposed on one side of the polarizing film. Then, the pΕτ film was peeled off to prepare a polarizing plate having a transparent protective layer containing a cured product of the active energy ray-curable resin composition on one side. At this time, the thickness of the polarizing plate was about 35 μηι 〇 (Production Example 3: Preparation of an adhesive composition) The following components were mixed to obtain an ultraviolet curable adhesive composition. [Ultraviolet curable adhesive composition] 3,4-epoxycyclohexyl phthalic acid-3,4-epoxycyclohexyl decyl ester (manufactured by Daicel Chemical Co., Ltd., Celloxide 2021Ρ) 75 parts of double (3-B Benzyl-3-oxetanyl decyl)ether (manufactured by Toagosei Co., Ltd., Aron Oxetane OXT-221) 25 parts of 4,4'-bis[diphenylsulfenyl]diphenyl sulfide dihexafluoro Phosphate-based photocationic polymerization initiator (UVACURE 1590, manufactured by Daicel-Cytec Co., Ltd.) 5 parts I48869.doc 43· 201107839 Polyoxetine leveling agent (manufactured by Dow Corning Toray Co., Ltd., SH710) 0.2 parts &lt;Example 1&gt; The polarizing plate prepared in Production Example 2 was cut into a sample size of 8 cm×8 cm on the surface on which the transparent protective layer was not formed, and was coated using a coater (first physics and chemistry). The bar coater was applied with the adhesive composition obtained in Production Example 3. At this time, since the film thickness at the time of applying the adhesive composition changes depending on the viscosity, the number of the wire diameter of the bar coater is changed, and the film thickness after hardening is adjusted to 2 μm. Then, using a bonding apparatus (manufactured by Fujip丨a Co., Ltd., lPa3301), the polarizing plate including the coating film of the above-described adhesive composition is formed such that the coating film side thereof is a bonding surface with the transparent glass substrate. It is bonded to one side of a transparent glass substrate (which is a liquid crystal cell substrate). The laminate was irradiated with an external wire at a cumulative light amount of 15 〇〇 mJ/cm 2 using a D-type lamp manufactured by Fusi® I1 UV Systems Co., Ltd. to cure the adhesive composition, thereby producing an optical laminate. <Example 2> Instead of the polarizing plate produced in Production Example 2, one side of a polarizing film obtained by adsorbing iodine in a polyvinyl alcohol film was used, and the thickness was 40 μM via a polyvinyl alcohol-based adhesive. A polarizing plate comprising a protective film of TAC (Maeety cellulose) (manufactured by Sumitomo Chemical Co., Ltd., SROMIA-XNSY, thickness: about 7 μm), except for the same as in Example 1. The optical laminate is produced in the same manner. &lt;Comparative Example 1&gt; An acrylic adhesive was used instead of the external and external curable adhesive composition, and the acrylic adhesive was applied to one surface of a transparent glass substrate, and 148869.doc 201107839 and Production Example 2 were attached. The surface of the partial yarn which is not provided with the protective layer (polarizing film surface) is treated in an autoclave at 50 ° C under a pressure of 5 kg/cm 2 (about 〇 5 MPa) for 2 minutes, in addition to An optical laminate was produced in the same manner as in Example i. &lt;Comparative Example 2&gt; An acrylic adhesive was used instead of the ultraviolet curable adhesive composition, and a surface of the polarizing plate to which the protective film was not bonded was bonded to one surface of the transparent glass substrate via the acrylic adhesive (polarized light) The optical layered body was produced in the same manner as in Example 2 except that the film was treated at a pressure of 5 kg/cm 2 (about 5 Mpa) at a pressure of 50 ° C for 2 minutes. &lt;Adhesion durability test&gt; The durability of the optical layered body produced in the above Examples and Comparative Examples was evaluated by the following method. [Endurance test method] A heat resistance test was carried out in which the optical laminate was stored under a drying condition of a temperature of 9 Torr for 5 hours. In addition, a thermal shock test was performed, which was repeated for one hour and one hour at 70 °c as a cycle, which was repeated 300 times. In the two tests, the polarizing plates after the test were visually observed and evaluated by the following criteria. The results are shown in Table 丄. (Heat resistance test) A • There was almost no change in appearance such as floating, peeling, and foaming. B, the appearance changes such as floating, peeling, foaming, etc. are slightly obvious. C: Floating, peeling The appearance change such as foaming is noticeable. (Thermal shock test) 148869.doc -45- 201107839 A: The polarizing film is completely free of cracks or breakage. B: Crack or breakage was observed in the polarizing film. Table 1

例No. 玻璃與偏光板 之黏貼 偏光板之厚度 (μηι) 财熱試驗 90°乾燥 熱震試驗 -35〇C/70〇C 實施例1 紫外線硬化性 接著劑 35 A A 實施例2 紫外線硬化性 接著劑 70 A A 比較例1 黏著劑 35 C B 比較例2 黏著劑 70 C B 可知,實施例1之光學積層體係使用與比較例1相同厚度 之偏光板,另外實施例2之光學積層體係使用與比較例2相 同厚度之偏光板,但依據本發明的實施例1及2之光學積層 體可達成薄型輕量化,並且藉由在偏光板與玻璃基板之接 著時使用含有環氧系化合物之活性能量線(紫外線)硬化性 樹脂組合物之接著劑,而顯示出優異之耐久性。 【圖式簡單說明】 圖1係表示本發明之光學積層體之基本層構成的剖面示 意圖。 圖2係表示本發明之光學積層體之層構成之一形態的剖 面示意圖。 圖3係表示本發明之光學積層體之層構成之其他形態的 剖面示意圖。 148869.doc -46- 201107839 【主要元件符號說明】 1 液晶早元基板 2 接著層 5 偏光板 6 偏光膜 7 透明保護層 8 樹脂層 10 ' 11' 12 光學積層體 148869.doc 47-Example No. Thickness of Adhesive Polarizing Plate of Glass and Polarizing Plate (μηι) Concentration Test 90° Dry Thermal Shock Test - 35〇C/70〇C Example 1 Ultraviolet Curing Adhesive 35 AA Example 2 UV Curability Next Agent 70 AA Comparative Example 1 Adhesive 35 CB Comparative Example 2 Adhesive 70 CB It was found that the optical layering system of Example 1 used the same thickness of the polarizing plate as in Comparative Example 1, and the optical layering system of Example 2 was used and Comparative Example 2 was used. a polarizing plate of the same thickness, but the optical layered body according to Embodiments 1 and 2 of the present invention can be made thin and light, and an active energy ray containing an epoxy compound is used by the polarizing plate and the glass substrate. The adhesive of the curable resin composition exhibits excellent durability. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view showing the configuration of a basic layer of an optical layered body of the present invention. Fig. 2 is a schematic cross-sectional view showing one embodiment of the layer constitution of the optical layered body of the present invention. Fig. 3 is a schematic cross-sectional view showing another embodiment of the layer constitution of the optical layered body of the present invention. 148869.doc -46- 201107839 [Main component symbol description] 1 Liquid crystal early substrate 2 Next layer 5 Polarizing plate 6 Polarizing film 7 Transparent protective layer 8 Resin layer 10 ' 11' 12 Optical laminate 148869.doc 47-

Claims (1)

201107839 七、申請專利範圍: l 一種光學積層體,其係包含: 液晶單元基板; ^層,其係、與上述液晶單元基板之表面接觸並積 曰:含含有分子内具有至少i個環氧基之環氧系化合物 的活性能量線硬化性樹脂組合物之硬化物;及 爲光板,其係與上述接著層之表面接觸而積層,包含 j聚乙締醇系樹脂中吸附配向二色性色素所成之偏光 膜’且厚度為100 μηι以下。 2.㈣求項i之光學積層體,其中上述活性能量線硬化性樹 脂組合物進而含有氧雜環丁烷系化合物。 3·如請求们之光學積層體,其中上述接著層之厚度為ι〇 μηι以下。 如請求項1之光學積層體,其中上述偏光板係包含: 與上述接著層之表面接觸並積層的上述偏光膜;及 積層於上述偏光膜之與上述接著層相反側之面的透明 保護層。 一種光學積層體之製造方法,其係包含以下步驟: 於包含在聚乙烯醇系樹脂中吸附配向二色性色素而成 之偏光膜,且厚度為100 μΓη以下的偏光板之表面,形成 包含含有分子内具有至少丨個環氧基之環氧系化合物的 活性能量線硬化性樹脂組合物之接著劑層; 於液晶單元基板上,貼合形成於上述偏光板之表面之 上述接著劑層;及 照射活性能量線’使上述接著劑層硬化。 I48869.doc201107839 VII. Patent application scope: l An optical laminate comprising: a liquid crystal cell substrate; a layer, which is in contact with the surface of the liquid crystal cell substrate and accumulates: containing at least i epoxy groups in the molecule a cured product of the active energy ray-curable resin composition of the epoxy compound; and a light plate which is laminated in contact with the surface of the adhesive layer, and contains an adsorption-aligned dichroic dye in the j-polyethylene glycol resin. The polarizing film is formed to have a thickness of 100 μηι or less. 2. (4) An optical layered body according to item i, wherein the active energy ray-curable resin composition further contains an oxetane-based compound. 3. The optical laminate of the request, wherein the thickness of the above-mentioned adhesive layer is ι 〇 μηι or less. The optical layered body according to claim 1, wherein the polarizing plate comprises: the polarizing film which is in contact with the surface of the bonding layer and laminated; and a transparent protective layer laminated on a surface of the polarizing film opposite to the bonding layer. A method for producing an optical layered product, comprising the step of: forming a polarizing film comprising a dichroic dye by adsorbing a dichroic dye in a polyvinyl alcohol-based resin, and forming a surface of the polarizing plate having a thickness of 100 μ? or less An adhesive layer of an active energy ray-curable resin composition having at least one epoxy group-based epoxy compound in the molecule; and the above-mentioned adhesive layer formed on the surface of the polarizing plate is bonded to the liquid crystal cell substrate; The active energy ray is irradiated to harden the above-mentioned adhesive layer. I48869.doc
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