TWI570454B - Composite phase difference plate and composite polarizing plate using the same - Google Patents

Composite phase difference plate and composite polarizing plate using the same Download PDF

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TWI570454B
TWI570454B TW101144430A TW101144430A TWI570454B TW I570454 B TWI570454 B TW I570454B TW 101144430 A TW101144430 A TW 101144430A TW 101144430 A TW101144430 A TW 101144430A TW I570454 B TWI570454 B TW I570454B
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meth
phase difference
film
resin
difference plate
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TW201333548A (en
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藤長將司
永安智
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住友化學股份有限公司
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • G02B5/3041Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
    • G02B5/305Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/13363Birefringent elements, e.g. for optical compensation
    • G02F1/133635Multifunctional compensators
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2201/00Constructional arrangements not provided for in groups G02F1/00 - G02F7/00
    • G02F2201/50Protective arrangements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2202/00Materials and properties
    • G02F2202/28Adhesive materials or arrangements

Description

複合相位差板及使用該複合相位差板之複合偏光板 Composite phase difference plate and composite polarizing plate using the same

本發明係關於一種將具有(甲基)丙烯酸系樹脂層之相位差板與由環烯烴系樹脂薄膜所構成之相位差板(本案全文中之「由…所構成之…」亦意指「包含…之…」,以下亦同)予以層合而成且適宜使用於液晶顯示裝置之複合相位差板、以及將該複合相位差板與偏光板予以組合而成之複合相位差板。 The present invention relates to a phase difference plate having a (meth)acrylic resin layer and a phase difference plate comprising a cycloolefin resin film (in the present disclosure, "..." also means "including The composite phase difference plate which is laminated and which is suitable for use in a liquid crystal display device, and a composite phase difference plate which is obtained by combining the composite phase difference plate and a polarizing plate.

液晶顯示裝置係活用其消耗電力少、以低電壓運作、輕量且薄型等之特徵,而使用於各種顯示用裝置。液晶顯示裝置係由液晶胞(liquid crystal cell)、偏光板、相位差板、集光片、擴散膜、導光板、光反射片等許多材料所構成。因此,現正盛行藉由減少構成薄膜之片數、或是使薄膜或片材之厚度變薄,而達成生產性或輕量化、亮度之提昇等的改良。 The liquid crystal display device is used in various display devices because it consumes less power, operates at a low voltage, is lightweight, and is thin. The liquid crystal display device is composed of a plurality of materials such as a liquid crystal cell, a polarizing plate, a phase difference plate, a light collecting sheet, a diffusion film, a light guiding plate, and a light reflecting sheet. Therefore, improvement in productivity, weight reduction, brightness improvement, and the like has been progressing by reducing the number of sheets constituting the film or thinning the thickness of the film or sheet.

相位差板係常藉由樹脂薄膜的延伸來製作。樹脂之主鏈係藉由延伸而與延伸軸一致,但側鏈不具有龐大的基之樹脂係於其延伸軸方向之折射率成為最大,其方向成為慢軸(slow axis)。如此之樹脂係被稱為具有正之折射率異方性(anisotropy)的樹脂,由該樹脂所形成之相位差板亦被稱為正的相位差板。最近,正的相位差 板常使用光彈性係數小之環烯烴系樹脂的延伸薄膜。另一方面,側鏈具有龐大的基之樹脂,係因其側鏈方向,亦即與延伸軸正交之方向的折射率成為最大,故延伸軸方向成為快軸(fast axis)。如此之樹脂係被稱為具有負的折射率異方性之樹脂,由該樹脂所形成之相位差板亦被稱為負的相位差板。具有負的折射率異方性之樹脂,自古已知有以苯乙烯作為主構成單元之苯乙烯系樹脂、或以丙烯酸酯或甲基丙烯酸酯作為主構成單元之(甲基)丙烯酸系樹脂。 The phase difference plate is usually produced by stretching a resin film. The main chain of the resin is extended to conform to the axis of extension, but the resin having no bulky chain in the side chain has a maximum refractive index in the direction of the axis of extension, and its direction is a slow axis. Such a resin is referred to as a resin having a positive refractive index anisotropy, and a phase difference plate formed of the resin is also referred to as a positive phase difference plate. Recently, positive phase difference A stretched film of a cycloolefin-based resin having a small photoelastic coefficient is often used for the sheet. On the other hand, the side chain has a bulky resin, and since the side chain direction, that is, the refractive index in the direction orthogonal to the extension axis, is maximized, the direction of the extension axis becomes a fast axis. Such a resin is referred to as a resin having a negative refractive index anisotropy, and a phase difference plate formed of the resin is also referred to as a negative phase difference plate. A resin having a negative refractive index anisotropy has been known since ancient times as a styrene resin having styrene as a main constituent unit or a (meth)acrylic resin having acrylate or methacrylate as a main constituent unit.

(甲基)丙烯酸系樹脂係相位差的顯現性小。另一方面,雖然苯乙烯系樹脂係相位差之顯現性大,但於耐藥品性或機械強度等有缺點。因此,亦嘗試組合兩者。例如,日本專利第4770176號公報(專利文獻1)中記載在由苯乙烯系樹脂所構成之第1層的雙面共擠壓(co-extrusion)由(甲基)丙烯酸系樹脂層組成物所構成之第2層而層合成樹脂多層薄膜,並對該樹脂多層薄膜實施延伸而賦予面內相位差,以製成相位差板。又,日本特開2009-175222號公報(專利文獻2)記載當將由上述專利文獻1所揭示之樹脂多層薄膜所構成的相位差板介由接著劑層而層合於偏光膜並製成複合偏光板時,於相位差板與接著劑層之間介置底塗層,俾提高兩者之接著力。 The (meth)acrylic resin has a small phase difference in developability. On the other hand, although the styrene-based resin has a large phase difference, it has disadvantages such as chemical resistance and mechanical strength. Therefore, we also try to combine the two. For example, Japanese Patent No. 4770176 (Patent Document 1) discloses that a double-sided co-extrusion of a first layer composed of a styrene resin is composed of a (meth)acrylic resin layer. The resin layered film was laminated on the second layer of the composition, and the resin multilayer film was stretched to provide an in-plane retardation to form a phase difference plate. Japanese Laid-Open Patent Publication No. 2009-175222 (Patent Document 2) discloses that a retardation film composed of the resin multilayer film disclosed in Patent Document 1 is laminated on a polarizing film via an adhesive layer to form a composite polarizing plate. When the undercoat layer is interposed between the phase difference plate and the adhesive layer, the adhesion between the two is improved.

再者,從光學補償之觀點來看,適用於液晶顯示裝置之相位差板係可層合2片以上的薄膜而使用。此時,一般從作業性之觀點來看,此等薄膜的接著可使用由丙烯酸系樹脂所構成之黏著劑。例如,日本特開2010-217870號公報(專利文獻3)記載在由以環烯烴系樹脂作為代表例之烯烴系樹脂所構成的第一相位差板 上,介由黏著劑層而層合由上述專利文獻1所揭示之3層構造所構成的第二相位差板,併在其第一相位差板側介由接著劑層而層合於偏光膜,以製成複合偏光板。 Further, from the viewpoint of optical compensation, a phase difference plate suitable for a liquid crystal display device can be used by laminating two or more films. At this time, generally, from the viewpoint of workability, an adhesive composed of an acrylic resin can be used for the film. Japanese Patent Publication No. 2010-217870 (Patent Document 3) discloses a first phase difference plate composed of an olefin resin containing a cycloolefin resin as a representative example. The second phase difference plate composed of the three-layer structure disclosed in Patent Document 1 is laminated on the first phase difference plate side via the adhesive layer, and is laminated on the polarizing film via the adhesive layer on the first phase difference plate side. To make a composite polarizer.

另一方面,亦已知將2種類之被黏物藉由以紫外線作為代表例之活性能量線的照射而硬化之接著劑進行接著。例如,日本專利第2805225號公報(專利文獻4)中記載為了將環烯烴系樹脂之成形品彼此接著,或是為了將該成形品及與其相異之材料接著,故以含有丙烯酸系之反應性單體或反應性寡聚物與光聚合起始劑的紫外線硬化型接著劑貼合兩者後,照射紫外線,而使接著劑硬化之方法。又,於日本特開2005-62443號公報(專利文獻5)中記載使用由丙烯酸系紫外線硬化型樹脂所構成之接著劑,而將以玻璃作為代表例之透明基板與由環烯烴系樹脂等有機高分子材料所構成之相位差膜予以貼合,並藉由紫外線照射而使該接著劑硬化,且使接著劑層之厚度成為10μm以下。 On the other hand, it is also known that two types of adherends are adhered by an adhesive which is cured by irradiation with an active energy ray of ultraviolet light as a representative example. For example, Japanese Patent No. 2805225 (Patent Document 4) discloses that the molded article of the cycloolefin resin is bonded to each other, or the molded article and the material different therefrom are bonded to each other. A method in which a monomer or a reactive oligomer is bonded to an ultraviolet curable adhesive of a photopolymerization initiator, and then irradiated with ultraviolet rays to cure the adhesive. In JP-A-2005-62443 (Patent Document 5), an adhesive made of an acrylic ultraviolet curable resin is used, and a transparent substrate made of glass as a representative example and an organic compound such as a cycloolefin resin are used. The retardation film composed of the polymer material is bonded, and the adhesive is cured by ultraviolet irradiation, and the thickness of the adhesive layer is 10 μm or less.

於環烯烴系樹脂薄膜與(甲基)丙烯酸系樹脂薄膜之貼合上使用上述專利文獻3所揭示之黏著劑時,為了保持適度之黏著力,需要至少15μm左右的黏著劑層之厚度,而在謀求液晶面板或液晶顯示裝置之薄型化上成為一個瓶頸。又,雖亦嘗試使黏著劑層變薄,但在將環烯烴系樹脂薄膜與(甲基)丙烯酸系樹脂薄膜以厚度10μm以下之黏著劑貼合時,黏著力不充分,並且,該層合相位差板本身、將該層合相位差板貼合於偏光膜而成之複合偏光板、或將該複合偏光板貼合於液晶胞玻璃而成之液晶面板係在曝露於高溫時,不會充分吸收薄膜之收縮,有時於薄膜與黏著劑層 之間會發生浮起或剝離、發泡等之不良狀況。 When the adhesive disclosed in the above Patent Document 3 is used for bonding the cycloolefin resin film to the (meth)acrylic resin film, in order to maintain an appropriate adhesive force, a thickness of the adhesive layer of at least about 15 μm is required. It has become a bottleneck in the reduction in thickness of a liquid crystal panel or a liquid crystal display device. In addition, when the adhesive layer is thinned, when the cycloolefin resin film and the (meth)acrylic resin film are bonded together with an adhesive having a thickness of 10 μm or less, the adhesion is insufficient, and the laminate is insufficient. The phase difference plate itself, the composite polarizing plate in which the laminated phase difference plate is bonded to the polarizing film, or the liquid crystal panel in which the composite polarizing plate is bonded to the liquid crystal cell glass is exposed to a high temperature, Fully absorb the shrinkage of the film, sometimes in the film and adhesive layer There are problems such as floating, peeling, foaming, and the like.

另外,雖然亦可考慮在環烯烴系樹脂薄膜與(甲基)丙烯酸系樹脂薄膜之貼合上使用丙烯酸系紫外線硬化性樹脂作為接著劑,並藉由紫外線照射而硬化,但即使單獨使用市售之丙烯酸系紫外線硬化性樹脂,亦很難得到充分的接著力。 In addition, it is also possible to use an acrylic ultraviolet curable resin as an adhesive for bonding a cycloolefin resin film and a (meth)acrylic resin film, and it is cured by ultraviolet irradiation, but it is commercially available separately. It is also difficult to obtain a sufficient adhesion force in the acrylic ultraviolet curable resin.

本發明之課題係於最外表面具有(甲基)丙烯酸系樹脂層之相位差板的該(甲基)丙烯酸系樹脂層上,層合由環烯烴系樹脂薄膜所構成之相位差板而製成複合相位差板時,提昇(甲基)丙烯酸系樹脂層與環烯烴系樹脂之間的接著力,同時使其膜厚為10μm以下。 The problem of the present invention is to laminate a phase difference plate made of a cycloolefin resin film on the (meth)acrylic resin layer having a retardation plate of a (meth)acrylic resin layer on the outermost surface. When the composite retardation film is formed, the adhesion between the (meth)acrylic resin layer and the cycloolefin resin is increased while the film thickness is 10 μm or less.

本發明之另一課題係提供一種複合偏光板,其係在於聚乙烯醇系樹脂吸附配向有二色性色素而成之偏光膜的一面,將上述如此所得到之複合相位差板貼合,使各層之接著力充分,同時謀求薄化者。 Another object of the present invention is to provide a composite polarizing plate in which a polyvinyl alcohol-based resin adsorbs a surface of a polarizing film having a dichroic dye, and the composite phase difference plate obtained as described above is bonded thereto. The adhesion of each layer is sufficient, and at the same time, the thinner is sought.

研究之結果,發現若以特定之2種類的(甲基)丙烯酸系化合物組合作為硬化性成分而製成活性能量線硬化性樹脂組成物,並以此作為接著劑時,可在(甲基)丙烯酸系樹脂薄膜與環烯烴系樹脂薄膜之間得到高的接著力,因而完成本發明。 As a result of the investigation, it has been found that when a combination of two specific types of (meth)acrylic compounds is used as a curable component to form an active energy ray-curable resin composition, and this is used as an adhesive, it can be used in (meth) The present invention is completed by obtaining a high adhesion between the acrylic resin film and the cycloolefin resin film.

亦即,依據本發明,可提供一種複合相位差板,其係於最外表面具有(甲基)丙烯酸系樹脂層之第一相位差板的該(甲基)丙烯酸系樹脂層上,依序層合由活性能量線硬化性樹脂組成物之硬化物所構成的接著劑層、及由環烯烴系樹脂薄膜所構成之第二相位差板,其中,上述活性能量線硬化性樹脂組成物係含有N-取代(甲基)丙烯醯胺及於分子內具有(甲基)丙烯醯氧基之化合物作為硬化 性成分,上述接著劑層係具有10μm以下之厚度。 That is, according to the present invention, it is possible to provide a composite phase difference plate which is attached to the (meth)acrylic resin layer having the first phase difference plate of the (meth)acrylic resin layer on the outermost surface, in order An adhesive layer comprising a cured product of an active energy ray-curable resin composition and a second retardation film comprising a cycloolefin-based resin film, wherein the active energy ray-curable resin composition contains N-substituted (meth) acrylamide and a compound having a (meth) propylene oxime group in the molecule as a hardening The above-mentioned adhesive layer has a thickness of 10 μm or less.

在此複合相位差板中,屬於構成活性能量線硬化性樹脂組成物之一種硬化性成分的N-取代(甲基)丙烯醯胺宜為下式(I)所示之化合物: (式中,Q1表示氫原子或甲基,Q2表示氫原子或碳數1至6的烷基,Q3表示可具有羥基之碳數1至6的烷基,或Q2與Q3一起與該等所鍵結之氮原子形成可具有氧原子作為環構成成員之5員環或6員環)。 In the composite phase difference plate, the N-substituted (meth) acrylamide which is a curable component constituting the active energy ray-curable resin composition is preferably a compound represented by the following formula (I): (wherein Q 1 represents a hydrogen atom or a methyl group, Q 2 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and Q 3 represents an alkyl group having 1 to 6 carbon atoms which may have a hydroxyl group, or Q 2 and Q 3 Together with the nitrogen atom to which the bond is bonded, a 5-membered ring or a 6-membered ring which may have an oxygen atom as a ring constituent member is formed.

此外,屬於構成活性能量線硬化性樹脂組成物之另一種硬化性成分的於分子內具有(甲基)丙烯醯氧基之化合物宜為下式(II)所示的(甲基)丙烯酸烷酯: (式中,R1表示氫原子或甲基,R2表示碳數1至6的烷基)。 Further, the compound having a (meth)acryloxy group in the molecule which is another curable component constituting the active energy ray-curable resin composition is preferably an alkyl (meth)acrylate represented by the following formula (II). : (wherein R 1 represents a hydrogen atom or a methyl group, and R 2 represents an alkyl group having 1 to 6 carbon atoms).

上述活性能量線硬化性樹脂組成物係宜以硬化性成分之全體量作為基準,含有N-取代(甲基)丙烯醯胺60至80重量%、以及於分子內具有(甲基)丙烯醯氧基之化合物40至20重量%。並且,當採用上述式(I)所示的N-取代(甲基)丙烯醯胺與上述式(II)所示的(甲基)丙烯酸烷酯之組合時,亦同樣地宜含有上述式(I)所示的N-取代(甲基)丙烯醯胺60至80重量%、及上述式(II)所示的(甲基) 丙烯酸烷酯40至20重量%。 The active energy ray-curable resin composition preferably contains 60 to 80% by weight of N-substituted (meth) acrylamide and (meth) propylene oxime in the molecule, based on the total amount of the curable component. The compound is based on 40 to 20% by weight. Further, when a combination of the N-substituted (meth) acrylamide represented by the above formula (I) and the alkyl (meth) acrylate represented by the above formula (II) is used, the above formula is preferably also contained ( I) 60 to 80% by weight of N-substituted (meth) acrylamide, and (meth) represented by the above formula (II) The alkyl acrylate is 40 to 20% by weight.

在此等複合相位差板中,第一相位差板雖然可由(甲基)丙烯酸系樹脂之單獨薄膜來構成,但亦可由除了含有(甲基)丙烯酸系樹脂層以外亦含有由其他樹脂所構成之相位差顯現層的層合薄膜來構成。此時,由環烯烴系樹脂薄膜所構成之第二相位差板係介由上述所規定之活性能量線硬化性樹脂組成物而貼合於(甲基)丙烯酸系樹脂層。因此,當由層合薄膜構成第一相位差板時,(甲基)丙烯酸系樹脂層係成為貼黏於環烯烴系樹脂薄膜之最外表面。 In the composite retardation film, the first retardation film may be composed of a single film of a (meth)acrylic resin, but may be composed of another resin in addition to the (meth)acrylic resin layer. The phase difference is formed by a laminated film of the layer. In this case, the second retardation film composed of the cycloolefin-based resin film is bonded to the (meth)acrylic resin layer via the above-described active energy ray-curable resin composition. Therefore, when the first retardation film is composed of the laminated film, the (meth)acrylic resin layer is adhered to the outermost surface of the cycloolefin-based resin film.

當由如上述之層合薄膜構成第一相位差板時,(甲基)丙烯酸系樹脂層一般係具有120℃以下之玻璃轉移溫度,但相位差顯現層宜為以具有120℃以上之玻璃轉移溫度的樹脂構成。從製成實現如此高之玻璃轉移溫度且同時具有負的折射率異方性之樹脂的觀點來看,相位差顯現層宜為以苯乙烯系樹脂構成。又,從薄膜製膜性之觀點來看,(甲基)丙烯酸系樹脂層係以含有橡膠粒子為有利。 When the first phase difference plate is composed of the laminated film as described above, the (meth)acrylic resin layer generally has a glass transition temperature of 120 ° C or lower, but the phase difference display layer is preferably a glass transition having a temperature of 120 ° C or higher. Temperature resin composition. From the viewpoint of producing a resin which achieves such a high glass transition temperature and at the same time has a negative refractive index anisotropy, the phase difference display layer is preferably made of a styrene resin. Moreover, it is advantageous from a viewpoint of film-film-forming property that a (meth)acrylic-type resin layer contains rubber particle.

第一相位差板係以於上述相位差顯現層之雙面形成(甲基)丙烯酸系樹脂層的3層構成而為特別有利。此時,相位差顯現層及形成於其雙面之(甲基)丙烯酸系樹脂層係可使各別之厚度為10至100μm左右的範圍。 The first retardation film is particularly advantageous in that the three-layer structure of the (meth)acrylic resin layer is formed on both surfaces of the phase difference display layer. In this case, the phase difference display layer and the (meth)acrylic resin layer formed on both sides thereof may have respective thicknesses in the range of about 10 to 100 μm.

又,依據本發明,亦可提供一種複合偏光板,其係在於聚乙烯醇系樹脂吸附配向有二色性色素而成之偏光膜的一面,介由第二接著劑層而層合由熱塑性樹脂所構成之保護膜,並於偏光膜之另一面,介由第三接著劑層而使上述任一複合相位差板以其環烯烴系樹脂薄膜側進行層合。 Further, according to the present invention, it is also possible to provide a composite polarizing plate in which a polyvinyl alcohol-based resin adsorbs one side of a polarizing film having a dichroic dye, and is laminated with a thermoplastic resin via a second adhesive layer. The protective film is formed on the other side of the polarizing film, and any of the above composite retardation films is laminated on the side of the cycloolefin resin film via the third adhesive layer.

此複合偏光板可與液晶胞組合而製成液晶顯示面板。此時,複合偏光板係以其複合相位差板側,亦即以具有(甲基)丙烯酸系樹脂層之第一相位差板側貼合於液晶胞。因此,此液晶顯示面板係具備液晶胞與上述複合偏光板,該複合偏光板係以其複合相位差板側貼合於液晶胞。 The composite polarizing plate can be combined with a liquid crystal cell to form a liquid crystal display panel. In this case, the composite polarizing plate is bonded to the liquid crystal cell on the side of the composite phase difference plate, that is, on the side of the first phase difference plate having the (meth)acrylic resin layer. Therefore, the liquid crystal display panel includes a liquid crystal cell and the composite polarizing plate, and the composite polarizing plate is bonded to the liquid crystal cell with the composite phase difference plate side.

依據本發明,相較將於含有(甲基)丙烯酸系樹脂層之第一相位差板與由環烯烴系樹脂薄膜所構成之第二相位差板介由黏著劑而貼合之習知複合相位差板,可降低厚度,故可謀求複合相位差板、甚至液晶面板之薄型輕量化。又,環烯烴系樹脂薄膜與(甲基)丙烯酸系樹脂層之密著性亦良好。 According to the present invention, a conventional composite phase in which a first phase difference plate containing a (meth)acrylic resin layer and a second phase difference plate composed of a cycloolefin resin film are adhered via an adhesive is used. The difference in thickness can reduce the thickness, so that a composite phase difference plate or even a liquid crystal panel can be made thinner and lighter. Further, the adhesion between the cycloolefin resin film and the (meth)acrylic resin layer was also good.

10‧‧‧第一相位差板 10‧‧‧First phase difference plate

12‧‧‧相位差顯現層 12‧‧‧ phase difference display layer

14、15‧‧‧(甲基)丙烯酸系樹脂層 14, 15‧‧‧ (meth)acrylic resin layer

18‧‧‧第二相位差板 18‧‧‧Second phase difference plate

20‧‧‧複合相位差板 20‧‧‧Composite phase difference plate

31‧‧‧接著劑層 31‧‧‧ adhesive layer

32‧‧‧第二接著劑層 32‧‧‧second adhesive layer

33‧‧‧第三接著劑層 33‧‧‧ third adhesive layer

42‧‧‧偏光膜 42‧‧‧ polarizing film

44‧‧‧保護膜 44‧‧‧Protective film

46‧‧‧黏著劑層 46‧‧‧Adhesive layer

48‧‧‧分隔物 48‧‧‧Separator

50‧‧‧複合偏光板 50‧‧‧Composite polarizer

第1圖係表示本發明之複合相位差板的較佳層構成之例的概略截面圖。 Fig. 1 is a schematic cross-sectional view showing an example of a preferred layer configuration of the composite phase difference plate of the present invention.

第2圖係表示本發明之複合偏光板的較佳層構成之例的概略截面圖。 Fig. 2 is a schematic cross-sectional view showing an example of a preferred layer configuration of the composite polarizing plate of the present invention.

[複合相位差板] [Composite phase difference plate]

本發明之複合相位差板係於最外表面具有(甲基)丙烯酸系樹脂層之第一相位差板的該(甲基)丙烯酸系樹脂層上,介由以活性能量線硬化性樹脂組成物之硬化物所構成的接著劑層而層合由環烯烴系樹脂薄膜所構成之第二相位差板者。此處,第一相位差板只要是使貼黏於由環烯烴系樹脂薄膜所構成之第二相位差板的最外表面成為(甲基)丙烯酸系樹脂層,且為顯現相位差者即可。具體上,可為(甲基)丙烯酸系樹脂之單獨薄膜,亦可為除了含有(甲 基)丙烯酸系樹脂層以外亦含有由其他樹脂所構成的相位差顯現層之多層薄膜。其中,宜為於由與(甲基)丙烯酸系樹脂相異之樹脂所構成的相位差顯現層之單面或雙面上,形成(甲基)丙烯酸系樹脂層,且顯現相位差者。 The composite retardation film of the present invention is based on the (meth)acrylic resin layer having the first retardation film of the (meth)acrylic resin layer on the outermost surface, and is made of an active energy ray-curable resin composition. A second retardation film composed of a cycloolefin-based resin film is laminated on the adhesive layer formed of the cured product. Here, the first retardation film may be a (meth)acrylic resin layer which is adhered to the outermost surface of the second phase difference plate made of the cycloolefin-based resin film, and may have a phase difference. . Specifically, it may be a separate film of a (meth)acrylic resin, or may be a A multilayer film including a phase difference display layer made of another resin in addition to the acrylic resin layer. In particular, it is preferable that a (meth)acrylic resin layer is formed on one surface or both surfaces of a phase difference display layer composed of a resin different from the (meth)acrylic resin, and a phase difference is exhibited.

此處所謂之「(甲基)丙烯酸系樹脂」係如「先前技術」之項亦記載般,是以(甲基)丙烯酸酯作為主要之構成單元的樹脂。又,「(甲基)丙烯酸」意指可為丙烯酸及甲基丙烯酸之任一者,「(甲基)丙烯酸酯」意指可為丙烯酸酯及甲基丙烯酸酯之任一者。在本說明書之其他部分中,記載為「(甲基)丙烯醯胺」、「(甲基)丙烯酸酯」、「(甲基)丙烯醯基」等時之「(甲基)」亦為同樣的意旨。 The "(meth)acrylic resin" as used herein, as described in the "Prior Art", is a resin having a (meth) acrylate as a main constituent unit. Further, "(meth)acrylic acid" means any of acrylic acid and methacrylic acid, and "(meth)acrylate" means any of acrylate and methacrylate. In the other parts of the specification, "(meth)", "(meth) acrylate", "(meth) acrylate", "(meth) acrylate", etc. Intention.

本發明之複合相位差板的較佳層構成之例係於第1圖以概略截面圖表示。一邊參照第1圖,一邊說明本發明之複合相位差板。如第1圖所示般,於含有(甲基)丙烯酸系樹脂層之第一相位差板10依序層合接著劑層31及由環烯烴系樹脂薄膜所構成之第二相位差板18,而構成本發明之複合相位差板20。並且,接著劑層31係以活性能量線硬化性樹脂組成物之硬化物所形成。在此圖所示之例中,第一相位差板10的狀態係成為:於主要有助於顯現相位差功能之相位差顯現層12的雙面,形成(甲基)丙烯酸系樹脂層14、15。 An example of a preferred layer configuration of the composite phase difference plate of the present invention is shown in a schematic cross-sectional view in Fig. 1 . The composite phase difference plate of the present invention will be described with reference to Fig. 1 . As shown in Fig. 1, the first retardation film 10 containing the (meth)acrylic resin layer is sequentially laminated with the adhesive layer 31 and the second retardation film 18 composed of the cycloolefin resin film. Further, the composite phase difference plate 20 of the present invention is constructed. Further, the adhesive layer 31 is formed of a cured product of an active energy ray-curable resin composition. In the example shown in the figure, the state of the first phase difference plate 10 is such that the (meth)acrylic resin layer 14 is formed on both sides of the phase difference display layer 12 mainly contributing to the phase difference function. 15.

如先前亦已敘述般,(甲基)丙烯酸系樹脂本身係具有負的折射率異方性,並且會藉由延伸而賦予負的相位差板,故可由其單獨薄膜製成第一相位差板10。若參照第1圖而說明,即可省略相位差顯現層12與另一(甲基)丙烯酸系樹脂層15,而僅以(甲基)丙烯酸系樹脂層14製成第一相位差板10。但是,仍然如先前敘述 般,(甲基)丙烯酸系樹脂本身係相位差之顯現性小,故宜以與相位差顯現層12組合的形式使用。此時,第一相位差板10亦可製成:於相位差顯現層12之單面形成(甲基)丙烯酸系樹脂層14之狀態,換言之,在第1圖中省略遠離由環烯烴系樹脂薄膜所構成之第二相位差板18的(甲基)丙烯酸系樹脂層15的狀態。但是,如第1圖所示般,若為於相位差顯現層12之雙面形成(甲基)丙烯酸系樹脂層14、15之狀態,則各別之(甲基)丙烯酸系樹脂層14、15亦會發揮作為相位差顯現層12之保護層的角色,故為較佳。以下,依序說明構成複合相位差板20之第一相位差板10、第二相位差板18、以及用以形成貼黏兩者之接著劑層31所使用的接著劑。 As has been described before, the (meth)acrylic resin itself has a negative refractive index anisotropy, and a negative phase difference plate is imparted by stretching, so that the first phase difference plate can be made of a separate film thereof. 10. Referring to Fig. 1, the phase difference display layer 12 and the other (meth)acrylic resin layer 15 can be omitted, and the first retardation film 10 can be made only of the (meth)acrylic resin layer 14. However, still as described previously In general, since the (meth)acrylic resin itself has a small phase difference in developability, it is preferably used in combination with the phase difference display layer 12. In this case, the first retardation film 10 may be formed in a state in which the (meth)acrylic resin layer 14 is formed on one surface of the phase difference display layer 12, in other words, the cycloolefin resin is omitted from the first drawing. The state of the (meth)acrylic resin layer 15 of the second phase difference plate 18 made of a film. However, as shown in Fig. 1, when the (meth)acrylic resin layers 14 and 15 are formed on both sides of the phase difference display layer 12, the respective (meth)acrylic resin layers 14 and It is also preferable to use the protective layer of the phase difference display layer 12 as well. Hereinafter, the first phase difference plate 10, the second phase difference plate 18, and the adhesive used to form the adhesive layer 31 for bonding the composite phase difference plate 20 will be described in order.

[第一相位差板] [First phase difference plate]

構成複合相位差板20之第一相位差板10係如第1圖所示般,較佳係具備相位差顯現層12與層合於其單面(貼合有由環烯烴系樹脂薄膜所構成之第二相位差18之側)的(甲基)丙烯酸系樹脂層14,更佳係具備相位差顯現層12與層合於其雙面的(甲基)丙烯酸系樹脂層14、15,如此,於相位差顯現層12之單面或雙面設有(甲基)丙烯酸系樹脂層時,相位差顯現層12係可由例如苯乙烯系樹脂所構成。苯乙烯系樹脂係於側鏈具有龐大之苯基,故單軸延伸時其在與延伸軸正交之方向(在面內與延伸軸正交之方向及厚度方向)的折射率變大,顯示負之折射率異方性。又,相位差之顯現性亦大。因此,由苯乙烯系樹脂所構成之薄膜係適宜作為用以賦予負的相位差板之相位差顯現層12。負的相位差板係指以面內之最大折射率方向(慢軸方向)的折射率為nx,以在面內與其 正交之方向(快軸方向)的折射率為ny,且以厚度方向的折射率為nz時,具有nz≒nx>ny的關係,並且Nz係數大約為0之薄膜。此處,Nz係數係如下式(1)所定義。 As shown in Fig. 1, the first phase difference plate 10 constituting the composite phase difference plate 20 preferably includes a phase difference display layer 12 and a single layer laminated thereon (a ring-shaped olefin resin film is bonded thereto). More preferably, the (meth)acrylic resin layer 14 on the side of the second phase difference 18 includes a phase difference display layer 12 and (meth)acrylic resin layers 14 and 15 laminated on both surfaces thereof. When the (meth)acrylic resin layer is provided on one side or both sides of the phase difference display layer 12, the phase difference display layer 12 may be made of, for example, a styrene resin. Since the styrene resin has a bulky phenyl group in the side chain, the refractive index in the direction orthogonal to the extension axis (the direction orthogonal to the extension axis and the thickness direction) becomes large when uniaxially extending, and is displayed. Negative refractive index anisotropy. Moreover, the phase difference is also large. Therefore, a film made of a styrene resin is suitable as the phase difference display layer 12 for imparting a negative phase difference plate. Negative retardation plate means to a maximum refractive index within the plane direction (slow axis direction) of the refractive index n x, the refractive index in the direction perpendicular to its plane (fast axis direction) of n y, and with When the refractive index in the thickness direction is n z , the film has a relationship of n z ≒n x > n y and an N z coefficient of about 0. Here, the N z coefficient is defined by the following formula (1).

Nz係數=(nx-nz)/(nx-ny) (1) N z coefficient = (n x - n z ) / (n x - n y ) (1)

苯乙烯系樹脂係可為苯乙烯或其衍生物之均聚物外,亦可為苯乙烯或其衍生物與其他共聚合性單體之二次或其以上之共聚物。苯乙烯衍生物係指於苯乙烯鍵結有取代基之化合物,可舉例如:鄰甲基苯乙烯、間甲基苯乙烯、對甲基苯乙烯、2,4-二甲基苯乙烯、鄰乙基苯乙烯及對乙基苯乙烯等烷基苯乙烯;羥基苯乙烯、第三丁氧基苯乙烯、乙烯基安息香酸、鄰氯苯乙烯及對氯苯乙烯等在苯乙烯的苯核導入羥基、烷氧基、羧基、鹵素等之取代苯乙烯等。亦可使用使苯乙烯或苯乙烯衍生物與非環狀烯烴單體及環狀烯烴單體進行共聚合而成之三元共聚物。其中,從耐熱性之觀點來看,苯乙烯系樹脂宜為苯乙烯或苯乙烯衍生物、與選自丙烯腈、馬來酸酐、甲基丙烯酸甲酯及丁二烯之至少1種單體的共聚物,此外,同樣地從耐熱性之觀點來看,苯乙烯系樹脂(相位差顯現層12)宜為具有120℃以上之玻璃轉移溫度者。 The styrene resin may be a homopolymer of styrene or a derivative thereof, or may be a copolymer of styrene or a derivative thereof and another copolymerizable monomer twice or more. The styrene derivative refers to a compound having a substituent bonded to styrene, and examples thereof include o-methyl styrene, m-methyl styrene, p-methyl styrene, 2,4-dimethyl styrene, and o. Alkyl styrene such as ethyl styrene and p-ethyl styrene; introduction of benzene nucleus in styrene such as hydroxystyrene, tert-butoxystyrene, vinyl benzoic acid, o-chlorostyrene and p-chlorostyrene A substituted styrene such as a hydroxyl group, an alkoxy group, a carboxyl group or a halogen. A terpolymer obtained by copolymerizing a styrene or a styrene derivative with a non-cyclic olefin monomer and a cyclic olefin monomer can also be used. Among them, from the viewpoint of heat resistance, the styrene resin is preferably a styrene or styrene derivative, and at least one monomer selected from the group consisting of acrylonitrile, maleic anhydride, methyl methacrylate, and butadiene. In the same manner, the styrene resin (phase difference display layer 12) preferably has a glass transition temperature of 120 ° C or higher from the viewpoint of heat resistance.

相位差顯現層12,尤其是由苯乙烯系樹脂所構成之相位差顯現層12,其厚度宜為10至100μm。厚度未達10μm時,難以藉由延伸而顯現充分的相位差值。另外,若厚度超過100μm,則相位差板之衝擊強度易變弱,同時有外部應力造成相位差變化變大的傾向。 The phase difference display layer 12, in particular, the phase difference display layer 12 composed of a styrene resin, preferably has a thickness of 10 to 100 μm. When the thickness is less than 10 μm, it is difficult to exhibit a sufficient phase difference value by stretching. In addition, when the thickness exceeds 100 μm, the impact strength of the phase difference plate tends to be weak, and the external stress tends to cause a large change in phase difference.

構成(甲基)丙烯酸系樹脂層14、15之(甲基)丙烯酸系樹脂,係可舉例如甲基丙烯酸烷酯或丙烯酸烷酯之均聚物、或是甲基丙 烯酸烷酯與丙烯酸烷酯之共聚物等。具體上,甲基丙烯酸烷酯可舉例如甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丙酯等,又,具體上,丙烯酸烷酯可舉例如丙烯酸甲酯、丙烯酸乙酯、丙烯酸丙酯等。如此之(甲基)丙烯酸系樹脂係可使用市售之汎用(甲基)丙烯酸系樹脂者。(甲基)丙烯酸系樹脂亦可使用被稱為耐衝擊(甲基)丙烯酸樹脂者。 The (meth)acrylic resin constituting the (meth)acrylic resin layers 14 and 15 may, for example, be a homopolymer of an alkyl methacrylate or an alkyl acrylate or a methyl acrylate. a copolymer of an alkyl olefinate and an alkyl acrylate. Specifically, the alkyl methacrylate may, for example, be methyl methacrylate, ethyl methacrylate or propyl methacrylate. Further, specifically, the alkyl acrylate may, for example, be methyl acrylate, ethyl acrylate or acrylic acid. Propyl ester and the like. As such a (meth)acrylic resin, a commercially available general-purpose (meth)acrylic resin can be used. A (meth)acrylic resin may also be referred to as an impact-resistant (meth)acrylic resin.

藉由將(甲基)丙烯酸系樹脂層14、15層合於相位差顯現層12,可提昇第一相位差板10之耐藥品性及機械強度。為了更進一步提昇機械強度,亦宜於(甲基)丙烯酸系樹脂層14、15中含有橡膠粒子。橡膠粒子宜為丙烯酸系者。此處,丙烯酸系橡膠粒子係指使以丙烯酸丁酯或丙烯酸2-乙基己基酯等丙烯酸烷酯作為主成分之丙烯酸系單體在多官能單體之存在下進行聚合所得到之具有橡膠彈性的粒子。丙烯酸系橡膠粒子可為由如此之具有橡膠彈性之粒子以單層形成者,亦可為具有至少一層橡膠彈性層之多層構造體。多層構造之丙烯酸系橡膠粒子可舉例如:以上述之具有橡膠彈性之粒子作為核,且將其周圍以硬質之甲基丙烯酸烷酯系聚合物被覆者;以硬質之甲基丙烯酸烷酯系聚合物作為核,且將其周圍以上述之具有橡膠彈性的丙烯酸系聚合物被覆者;或是將硬質之核的周圍以橡膠彈性之丙烯酸系聚合物被覆,更進一步將其周圍以硬質之甲基丙烯酸烷酯系聚合物被覆者等。以彈性層形成之橡膠粒子,其平均直徑一般係在於50至400nm左右的範圍。 By laminating the (meth)acrylic resin layers 14 and 15 to the phase difference display layer 12, the chemical resistance and mechanical strength of the first phase difference plate 10 can be improved. In order to further improve the mechanical strength, it is also preferable that the (meth)acrylic resin layers 14 and 15 contain rubber particles. The rubber particles are preferably acrylic. Here, the acrylic rubber particles are rubber-elastic obtained by polymerizing an acrylic monomer having an alkyl acrylate such as butyl acrylate or 2-ethylhexyl acrylate as a main component in the presence of a polyfunctional monomer. particle. The acrylic rubber particles may be formed of a single layer of particles having such rubber elasticity, or may be a multilayer structure having at least one rubber elastic layer. The acrylic rubber particles having a multilayer structure may, for example, be a core having rubber rubber as described above and coated with a hard methacrylic acid ester polymer as a core; and polymerized with a hard alkyl methacrylate; The material is used as a core, and is surrounded by the above-mentioned rubber-elastic acrylic polymer; or the periphery of the hard core is coated with a rubber-elastic acrylic polymer, and further a hard methyl group is surrounded. An alkyl acrylate polymer coated person or the like. The rubber particles formed of the elastic layer generally have an average diameter in the range of about 50 to 400 nm.

在(甲基)丙烯酸系樹脂層14、15中之橡膠粒子的含量,係相對於(甲基)丙烯酸系樹脂層每100重量份,而一般為5至50重量份左右。(甲基)丙烯酸系樹脂及丙烯酸系橡膠粒子係以混合該等 之狀態而市售,故可使用其市售品。調配有丙烯酸系橡膠粒子之(甲基)丙烯酸系樹脂層的市售品之例可舉例如由住友化學(股)所販售之"HT 55X"或"Technolloy S001"等。"Technolloy S001"係以薄膜之形式販售。 The content of the rubber particles in the (meth)acrylic resin layers 14 and 15 is usually about 5 to 50 parts by weight per 100 parts by weight of the (meth)acrylic resin layer. (meth)acrylic resin and acrylic rubber particles are mixed Since it is commercially available, it can be used as a commercial item. An example of a commercially available product in which a (meth)acrylic resin layer of acrylic rubber particles is blended is, for example, "HT 55X" or "Technolloy S001" sold by Sumitomo Chemical Co., Ltd. "Technolloy S001" is sold as a film.

含有如上述之橡膠粒子之(甲基)丙烯酸系樹脂層組成物一般具有120℃以下之玻璃轉移溫度,但在本發明中係較宜使用玻璃轉移溫度為110℃以下之(甲基)丙烯酸系樹脂組成物。 The (meth)acrylic resin layer composition containing the rubber particles as described above generally has a glass transition temperature of 120 ° C or less, but in the present invention, a (meth)acrylic acid having a glass transition temperature of 110 ° C or less is preferably used. Resin composition.

如上述般,相位差顯現層12之玻璃轉移溫度宜為120℃以上,另一方面,(甲基)丙烯酸系樹脂層14、15之玻璃轉移溫度宜為120℃以下,尤宜為110℃以下。又,兩者之玻璃轉移溫度宜為不重疊,且相位差顯現層12宜為具有高於(甲基)丙烯酸系樹脂層14、15之玻璃轉移溫度。此係因會使以後述之共擠壓製造相位差板時變成更容易之故。 As described above, the glass transition temperature of the phase difference display layer 12 is preferably 120 ° C or higher. On the other hand, the glass transition temperature of the (meth)acrylic resin layers 14 and 15 is preferably 120 ° C or lower, and particularly preferably 110 ° C or lower. . Further, it is preferable that the glass transition temperatures of the two do not overlap, and the phase difference display layer 12 preferably has a glass transition temperature higher than that of the (meth)acrylic resin layers 14, 15. This is because it becomes easier to produce a phase difference plate by co-extrusion as will be described later.

(甲基)丙烯酸系樹脂層14、15之厚度宜為10至100μm。 The thickness of the (meth)acrylic resin layers 14, 15 is preferably from 10 to 100 μm.

複合相位差板20係可藉由例如將形成相位差顯現層12之樹脂、與形成(甲基)丙烯酸系樹脂層14、15之樹脂分別予以共擠壓後,進行對成為相位差顯現層之層賦予面內相位差之延伸處理而製作之。又,亦可藉由以形成相位差顯現層12之樹脂、及形成(甲基)丙烯酸系樹脂層14、15之樹脂分別製作單層薄膜後,以熱積層所致之熱融接而得到層合薄膜後,進行延伸處理之方法而製作之。延伸係只要可得到所希望之面內相位差值即可,並無特別限制,可為例如縱單軸延伸、拉張橫單軸延伸、同時雙軸延伸、逐次雙軸延伸等。 The composite phase difference plate 20 can be co-extruded with the resin forming the phase difference display layer 12 and the resin forming the (meth)acrylic resin layers 14 and 15, respectively, and then formed into a phase difference display layer. The layer is produced by imparting an extension process of the in-plane phase difference. Further, a single layer film can be produced by forming a resin of the phase difference developing layer 12 and a resin forming the (meth)acrylic resin layers 14 and 15, and then a layer can be obtained by thermal fusion by a heat buildup layer. After the film is bonded, it is produced by a method of stretching treatment. The extension system is not particularly limited as long as the desired in-plane retardation value can be obtained, and may be, for example, a longitudinal uniaxial extension, a tensile transverse uniaxial extension, a simultaneous biaxial extension, a sequential biaxial extension, or the like.

複合相位差板20係如上述般,較佳係形成為在相位差顯現層 12之雙面層合有(甲基)丙烯酸系樹脂層14、15之3層構造。此時,此等(甲基)丙烯酸系樹脂層係可形成為約相同之厚度。藉由形成3層構造,可更提昇相位差板之機械強度及耐藥品性。形成3層構造時之總膜厚為30至200μm,宜為30至150μm,更佳係30至100μm。 The composite phase difference plate 20 is preferably formed as a phase difference display layer as described above. The three-layer structure of the (meth)acrylic resin layers 14 and 15 is laminated on both sides of 12. In this case, these (meth)acrylic resin layers can be formed to have approximately the same thickness. By forming a three-layer structure, the mechanical strength and chemical resistance of the phase difference plate can be further improved. The total film thickness at the time of forming the three-layer structure is from 30 to 200 μm, preferably from 30 to 150 μm, more preferably from 30 to 100 μm.

第一相位差板10,其面內相位差Re宜為20至120nm之範圍,又,先前之式(1)所定義的Nz係數宜為超過-2且未達-0.5之範圍。面內相位差Re係面內之雙折射率(birefringence)乘以薄膜之厚度而得之值,是使用先前之式(1)所相關定義之面內2軸方向的折射率nx及ny、與薄膜之厚度d,而以下式(2)定義。又,厚度方向之相位差Rth係厚度方向之雙折射率乘以薄膜之厚度而得之值,是使用面內2軸方向之折射率nx及ny、厚度方向之折射率nz、及薄膜之厚度d,而以下式(3)定義。 In the first phase difference plate 10, the in-plane phase difference Re is preferably in the range of 20 to 120 nm, and the Nz coefficient defined by the previous formula (1) is preferably in the range of more than -2 and less than -0.5. The value of the in-plane phase difference Re in the in-plane birefringence multiplied by the thickness of the film is the in-plane biaxial refractive index n x and n y defined by the previous formula (1). And the thickness d of the film, and is defined by the following formula (2). Further, the phase difference Rth in the thickness direction is a value obtained by multiplying the birefringence in the thickness direction by the thickness of the film, and is a refractive index n x and n y in the in- plane two-axis direction, a refractive index n z in the thickness direction, and The thickness d of the film is defined by the following formula (3).

面內相位差值Re=(nx-ny)×d (2) In-plane phase difference value Re=(n x -n y )×d (2)

厚度方向之相位差值Rth=[(nx+ny)/2-nz]×d (3) The phase difference in the thickness direction is Rth=[(n x +n y )/2-n z ]×d (3)

面內相位差Re或厚度方向相位差Rth、或Nz係數係可藉市售之各種相位差計求出。相位差或Nz係數只要為可見光之中心附近,例如500至600nm之間的任意波長時的值即可,但在本說明書中若無特別記載測定波長時則為波長590nm時之值。 The in-plane phase difference Re or the thickness direction phase difference Rth or the Nz coefficient can be obtained by various commercially available phase difference meters. The phase difference or the Nz coefficient may be a value in the vicinity of the center of visible light, for example, at any wavelength between 500 and 600 nm. However, in the present specification, the value at the wavelength of 590 nm is not particularly described.

[第二相位差板] [Second phase difference plate]

構成本發明之複合相位差板20的第二相位差板18係如第1圖所示般,係介由以活性能量線硬化性樹脂組成物之硬化物所構成的接著劑層31,而層合在形成於第一相位差板10之最外表面的(甲基)丙烯酸系樹脂層14上。此處,第二相位差板係以環烯烴 系樹脂薄膜所構成。環烯烴系樹脂係指例如具有降冰片烯或多環降冰片烯系單體等由環狀烯烴(環烯烴)所構成的單體之單元的熱塑性樹脂,亦被稱為熱塑性環烯烴系樹脂。此環烯烴系樹脂可為上述環烯烴之開環聚合物或使用2種以上之環烯烴的開環共聚物之氫添加物,亦可為環烯烴、與鏈狀烯烴或具有如乙烯基等聚合性雙鍵的芳香族化合物等之加成聚合物。環烯烴系樹脂中可導入極性基。 The second phase difference plate 18 constituting the composite phase difference plate 20 of the present invention is a layer of the adhesive layer 31 composed of a cured product of an active energy ray-curable resin composition, as shown in Fig. 1 . The (meth)acrylic resin layer 14 formed on the outermost surface of the first phase difference plate 10 is joined. Here, the second phase difference plate is a cyclic olefin It is composed of a resin film. The cycloolefin-based resin is, for example, a thermoplastic resin having a unit of a monomer composed of a cyclic olefin (cycloolefin) such as norbornene or a polycyclic norbornene-based monomer, and is also called a thermoplastic cycloolefin-based resin. The cycloolefin resin may be a ring-opening polymer of the above cycloolefin or a hydrogen additive of a ring-opening copolymer of two or more kinds of cyclic olefins, or may be a cyclic olefin, a chain olefin or a polymerization such as a vinyl group. An addition polymer of an aromatic compound such as a double bond. A polar group can be introduced into the cycloolefin resin.

當其為環烯烴、與鏈狀烯烴及/或具有乙烯基之芳香族化合物的共聚物時,鏈狀烯烴可使用乙烯或丙烯等,又,具有乙烯基之芳香族化合物可使用苯乙烯、α-甲基苯乙烯、核烷基取代苯乙烯等。在如此之共聚物中,由環烯烴所構成之單體的單元可為50莫耳%以下,此時較佳係15至50莫耳%左右。尤其是當使用由環烯烴、鏈狀烯烴及具有乙烯基之芳香族化合物所構成之三元共聚物而構成第二相位差板時,由環烯烴所構成之單體的單元之含量係如上述般可為較少之量。此時,由鏈狀烯烴所構成之單體的單元之含量一般為5至80莫耳%,由具有乙烯基之芳香族化合物所構成之單體的單元之含量一般為5至80莫耳%。 When it is a copolymer of a cyclic olefin, a chain olefin, and/or an aromatic compound having a vinyl group, the chain olefin may be ethylene or propylene or the like, and the aromatic compound having a vinyl group may be styrene or α. -methylstyrene, nucleoalkyl-substituted styrene, and the like. In such a copolymer, the unit of the monomer composed of the cyclic olefin may be 50 mol% or less, and preferably 15 to 50 mol% at this time. In particular, when a second phase difference plate is formed using a terpolymer composed of a cyclic olefin, a chain olefin, and an aromatic compound having a vinyl group, the content of the unit of the monomer composed of the cyclic olefin is as described above. Generally it can be a small amount. In this case, the content of the unit of the monomer composed of the chain olefin is generally 5 to 80 mol%, and the content of the unit of the monomer composed of the aromatic compound having a vinyl group is generally 5 to 80 mol%. .

就環烯烴系樹脂而言,可使用適當的市售品。可舉例如由德國的TOPAS ADVANCED POLYMERS GmbH生產且在日本由Polyplastic(股)所販售之"TOPAS"、由JSR(股)所販售之"Arton"、由日本Zeon(股)所販售之"ZEONOR"及"ZEONEX"、由三井化學(股)所販售之"Apel"(以上,任一者均為商品名)等。為了將如此之環烯烴系樹脂製膜而形成薄膜,可適宜使用溶劑澆鑄法或熔融擠壓法等公知的方法。 As the cycloolefin-based resin, a suitable commercially available product can be used. For example, "TOPAS", which is produced by TOPAS ADVANCED POLYMERS GmbH, Germany, and sold by Polyplastic in Japan, "Arton" sold by JSR (shares), and sold by Japan Zeon (shares) "ZEONOR" and "ZEONEX", "Apel" (all of which are trade names) sold by Mitsui Chemicals Co., Ltd., etc. In order to form a film by forming a film of such a cycloolefin-based resin, a known method such as a solvent casting method or a melt extrusion method can be suitably used.

對環烯烴系樹脂薄膜實施單軸延伸或雙軸延伸而賦予相位差,以製成相位差板。此時之延伸倍率一般為1.1至5倍,宜為1.1至3倍。藉由延伸所得到之相位差板宜為薄者,但若太薄,則會使強度降低,有加工性變差之傾向,另外,若太厚,則會使透明性降低,有複合相位差板或複合偏光板之重量變大之傾向。若從如此之觀點來看,則由環烯烴系樹脂所構成之第二相位差板的厚度一般為5至150μm,更宜為10至100μm,尤宜為15至80μm。 The cycloolefin-based resin film is subjected to uniaxial stretching or biaxial stretching to impart a phase difference to form a phase difference plate. The stretching ratio at this time is generally 1.1 to 5 times, preferably 1.1 to 3 times. The retardation plate obtained by the stretching is preferably thin, but if it is too thin, the strength is lowered, the workability tends to be deteriorated, and if it is too thick, the transparency is lowered, and the composite phase difference is poor. The tendency of the weight of the plate or composite polarizing plate to become large. From such a viewpoint, the thickness of the second phase difference plate composed of the cycloolefin resin is generally 5 to 150 μm, more preferably 10 to 100 μm, and particularly preferably 15 to 80 μm.

亦有在預先被製膜且視情況而更進一步賦予相位差之狀態下市售的環烯烴系樹脂薄膜。該等之中,只要為在賦予相位差之前的薄膜,即可作為本發明之第二相位差板的原材薄膜使用,此外,只要為已被賦予相位差者,即可作為本發明之第二相位差板本身使用。若要舉出如此之環烯烴系樹脂薄膜的市售品之例,則有由日本Zeon(股)所販售的"Zeonor film"、由JSF(股)所販售的"Arton film"、由積水化學工業(股)所販售的"ESCENA"及"SCA 40"(以上,任一者均為商品名)等。 There is also a cycloolefin-based resin film which is commercially available in a state in which a film is formed in advance and a phase difference is further imparted as the case may be. In the above, the film before the phase difference is applied can be used as the raw material film of the second retardation film of the present invention, and the first aspect of the present invention can be used as long as the phase difference is given. The two phase difference plates are used by themselves. In the case of a commercial product of such a cycloolefin-based resin film, "Zeonor film" sold by Japan Zeon Co., Ltd., "Arton film" sold by JSF (share), "ESCENA" and "SCA 40" (all of which are trade names) sold by Sekisui Chemical Industry Co., Ltd., etc.

環烯烴系樹脂薄膜中,在無損本發明之目的之範圍內,可依需要而含有殘存溶劑、安定劑、可塑劑、抗老化劑、抗靜電劑及紫外線吸收劑等添加劑。又,為了減少表面粗度,亦可含有流平劑。 The cycloolefin-based resin film may contain an additive such as a residual solvent, a stabilizer, a plasticizer, an anti-aging agent, an antistatic agent, and an ultraviolet absorber, as needed, insofar as the object of the present invention is not impaired. Further, in order to reduce the surface roughness, a leveling agent may be contained.

在本發明中,由環烯烴系樹脂薄膜所構成之第二相位差板18,其面內相位差Re宜為在30至150nm之範圍,又,以先前之式(1)所定義的Nz係數宜為超過1且未達2之範圍。 In the present invention, the second retardation film 18 composed of the cycloolefin-based resin film preferably has an in-plane retardation Re in the range of 30 to 150 nm, and further has an Nz coefficient defined by the above formula (1). It should be in the range of more than 1 and less than 2.

由環烯烴系樹脂薄膜所構成之第二相位差板係使用以下詳述 之接著劑而貼黏於包含(甲基)丙烯酸系樹脂層之第一相位差板。當兩者貼黏時,為了提昇接著性,可對於包含(甲基)丙烯酸系樹脂層之相位差板及/或貼合於其之環烯烴系樹脂薄膜的接著表面適宜實施電漿處理、電暈處理、紫外線照射處理、火焰處理、皂化處理、底塗處理等表面處理。以下,說明在包含(甲基)丙烯酸系樹脂層之相位差板與環烯烴系樹脂薄膜的貼黏所使用的接著劑。 The second phase difference plate composed of the cycloolefin resin film is as follows. The adhesive is adhered to the first retardation film containing the (meth)acrylic resin layer. When the two are adhered, in order to improve the adhesion, the surface of the phase difference plate containing the (meth)acrylic resin layer and/or the surface of the cycloolefin-based resin film bonded thereto may be suitably subjected to plasma treatment and electricity. Surface treatment such as halo treatment, ultraviolet irradiation treatment, flame treatment, saponification treatment, and primer treatment. Hereinafter, an adhesive used for sticking a phase difference plate containing a (meth)acrylic resin layer and a cycloolefin-based resin film will be described.

[貼黏第一相位差板與第二相位差板之接著劑] [Adhesive for sticking first phase difference plate and second phase difference plate]

在本發明中,成為第一相位差板10的最外表面之(甲基)丙烯酸系樹脂層14與由環烯烴系樹脂薄膜所構成之第二相位差板18的貼黏係可使用活性能量線硬化性樹脂組成物。活性能量線硬化性樹脂組成物係含有受到活性能量線之照射而硬化的化合物,亦即含有硬化性成分。在本發明中,採用以N-取代(甲基)丙烯醯胺與於分子內具有(甲基)丙烯醯氧基之化合物作為硬化性成分之組成物。 In the present invention, the adhesive energy of the (meth)acrylic resin layer 14 which is the outermost surface of the first retardation film 10 and the second phase difference plate 18 which is composed of the cycloolefin-based resin film can be used as the active energy. A line curable resin composition. The active energy ray-curable resin composition contains a compound which is cured by irradiation with an active energy ray, that is, contains a curable component. In the present invention, a compound having a N-substituted (meth) acrylamide and a compound having a (meth) acryloxy group in the molecule as a curable component is used.

(N-取代(甲基)丙烯醯胺) (N-substituted (meth) acrylamide)

N-取代(甲基)丙烯醯胺係於N-位具有取代基之(甲基)丙烯醯胺。其取代基之典型例係可更進一步被取代之烷基,但亦可與(甲基)丙烯醯胺之氮原子一起形成環,此環除了可含有氮原子及(甲基)丙烯醯胺之氮原子以外,亦可具有氧原子作為環構成成員。再者,於構成該環之碳原子亦可鍵結例如烷基或側氧基(=O)等取代基。N-取代(甲基)丙烯醯胺一般可藉由(甲基)丙烯酸或其氯化物與1級或2級胺之反應而製造。 The N-substituted (meth) acrylamide is a (meth) acrylamide having a substituent at the N-position. A typical example of the substituent may be an alkyl group which may be further substituted, but may also form a ring together with a nitrogen atom of (meth) acrylamide, which may contain a nitrogen atom and (meth) acrylamide. In addition to the nitrogen atom, an oxygen atom may be added as a ring constituent member. Further, a substituent such as an alkyl group or a pendant oxy group (=O) may be bonded to a carbon atom constituting the ring. N-substituted (meth) acrylamides can generally be produced by the reaction of (meth)acrylic acid or its chloride with a first or second amine.

N-取代(甲基)丙烯醯胺尤宜為前述式(I)所示者。在表示適宜 之N-取代(甲基)丙烯醯胺的前述式(I)中,Q2為烷基時、及Q3為可具有羥基之烷基時,各別之烷基若為碳數3以上,即可為直鏈,亦可為分枝。Q3為具有羥基之烷基時,羥基烷基係相當於此。當Q2與Q3一起與該等所鍵結之氮原子形成可具有氧原子作為環構成成員之5員環或6員環時,該5員環或6員環之例若以在N-位連結於羰基(C=O)之基的形式揭示時,則有1-吡咯啶基(C4H8N-)、2-唑啶酮-3-基(C2H4OC(=O)N-)、哌啶基(C5H10N-)、嗎啉基(C2H4OC2H4N-)等。 The N-substituted (meth) acrylamide is particularly preferably those represented by the above formula (I). In the above formula (I) which represents a suitable N-substituted (meth) acrylamide, when Q 2 is an alkyl group and Q 3 is an alkyl group which may have a hydroxyl group, the respective alkyl groups are carbon numbers. 3 or more, it can be a straight chain or a branch. When Q 3 is an alkyl group having a hydroxyl group, the hydroxyalkyl group corresponds to this. When Q 2 and Q 3 together with the nitrogen atom to which the bond is bonded form a 5-membered ring or a 6-membered ring which may have an oxygen atom as a ring constituent member, the 5-membered ring or the 6-membered ring may be in the N- When the form of a group bonded to a carbonyl group (C=O) is disclosed, there are 1-pyrrolidinyl groups (C 4 H 8 N-), 2- Zizodone-3-yl (C 2 H 4 OC(=O)N-), piperidinyl (C 5 H 10 N-), morpholinyl (C 2 H 4 OC 2 H 4 N-), and the like.

相當於式(I)且Q2為氫原子、Q3為烷基之N-取代(甲基)丙烯醯胺的具體例,係有N-甲基(甲基)丙烯醯胺、N-乙基(甲基)丙烯醯胺、N-異丙基(甲基)丙烯醯胺、N-丁基(甲基)丙烯醯胺、N-第三丁基(甲基)丙烯醯胺、N-己基(甲基)丙烯醯胺等。同樣地,Q2及Q3均為烷基之N-取代(甲基)丙烯醯胺的具體例,係有N,N-二甲基(甲基)丙烯醯胺、N,N-二乙基(甲基)丙烯醯胺等。同樣地,Q2為氫原子、Q3為具有羥基之烷基的N-取代(甲基)丙烯醯胺的具體例,係有N-羥基甲基(甲基)丙烯醯胺、N-(2-羥基乙基)(甲基)丙烯醯胺、N-(2-羥基丙基)(甲基)丙烯醯胺等。又,式(I)中之Q2與Q3一起與該等所鍵結之氮原子形成5員環或6員環之N-取代(甲基)丙烯醯胺的具體例,係有N-丙烯醯基吡咯啶、3-丙烯醯基-2-唑啶酮、4-丙烯醯基嗎啉、N-丙烯醯基哌啶、N-甲基丙烯醯基哌啶等。此等之中,尤宜為N-羥基甲基丙烯醯胺、N-(2-羥基乙基)丙烯醯胺等N-羥基烷基(甲基)丙烯醯胺。 A specific example of an N-substituted (meth) acrylamide corresponding to the formula (I) and wherein Q 2 is a hydrogen atom and Q 3 is an alkyl group is N-methyl(meth) acrylamide, N-B. Base (meth) acrylamide, N-isopropyl (meth) acrylamide, N-butyl (meth) acrylamide, N-tert-butyl (meth) acrylamide, N- Hexyl (meth) acrylamide and the like. Similarly, specific examples of N-substituted (meth) acrylamides in which Q 2 and Q 3 are alkyl groups are N,N-dimethyl(meth)acrylamide, N,N-diethyl Base (meth) acrylamide and the like. Similarly, a specific example of N-substituted (meth) acrylamide having Q 2 as a hydrogen atom and Q 3 being an alkyl group having a hydroxyl group is N-hydroxymethyl(meth)acrylamide, N-( 2-hydroxyethyl)(meth)acrylamide, N-(2-hydroxypropyl)(meth)acrylamide, and the like. Further, the formula (I) in the Q 2 and Q 3 form, together with the nitrogen atom bonded such as the 5-membered ring or 6-membered ring N- Specific examples of substituted (meth) acrylamide, and N- tied with Propylene decyl pyrrolidine, 3-propenyl fluoren-2- An oxazolidinone, 4-propenylmorpholine, N-propenylpiperidine, N-methylpropenylpiperidine, and the like. Among these, N-hydroxyalkyl (meth) acrylamide such as N-hydroxymethyl acrylamide or N-(2-hydroxyethyl) acrylamide is particularly preferable.

其他,如N-十二碳基(甲基)丙烯醯胺等具有長鏈烷基的N-烷基(甲基)丙烯醯胺,或如N-(甲氧基甲基)丙烯醯胺、N-(乙氧基甲 基)丙烯醯胺、N-(丙氧基甲基)丙烯醯胺及N-(丁氧基甲基)丙烯醯胺等N-(烷氧基烷基)(甲基)丙烯醯胺,亦可作為構成活性能量線硬化性樹脂組成物之硬化性成分的N-取代(甲基)丙烯醯胺來使用。 Other, such as N-dodecyl (meth) acrylamide, N-alkyl (meth) acrylamide having a long-chain alkyl group, or N-(methoxymethyl) acrylamide, N-(ethoxyl) N-(alkoxyalkyl)(methyl) acrylamide such as acrylamide, N-(propyloxymethyl) acrylamide and N-(butoxymethyl) acrylamide, It can be used as an N-substituted (meth) acrylamide which forms a hardening component of the active energy ray-curable resin composition.

〈具有(甲基)丙烯醯氧基之化合物〉 <Compound with (meth)acryloxyloxy group>

作為活性能量線硬化性樹脂組成物之另一個硬化性成分的於分子內具有(甲基)丙烯醯氧基之化合物,係可為於分子內具有至少1個(甲基)丙烯醯氧基之各種者,以下亦有時僅稱為「(甲基)丙烯酸酯」。具體上,於分子內具有至少1個(甲基)丙烯醯氧基之(甲基)丙烯酸酯單體、或使2種以上具有官能基之化合物反應所得到的於分子內具有至少2個(甲基)丙烯醯氧基之(甲基)丙烯酸酯寡聚物等,係相當於此。 The compound having a (meth)acryloxy group in the molecule as another curable component of the active energy ray-curable resin composition may have at least one (meth) acryloxy group in the molecule. In the following, it is sometimes referred to simply as "(meth) acrylate". Specifically, the (meth) acrylate monomer having at least one (meth) acryloxy group in the molecule or the compound having two or more functional groups obtained by reacting at least two molecules in the molecule ( A (meth) acrylate oligomer such as a methyl propylene oxy group is equivalent to this.

(甲基)丙烯酸酯單體中,係有於分子內具有1個(甲基)丙烯醯氧基之單官能(甲基)丙烯酸酯單體、於分子內具有2個(甲基)丙烯醯氧基之2官能(甲基)丙烯酸酯單體、於分子內具有3個以上(甲基)丙烯醯氧基之3官能以上的多官能(甲基)丙烯酸酯單體、 此等之中,宜為單官能(甲基)丙烯酸酯單體,尤其更宜為前述式(II)所示之(甲基)丙烯酸烷酯。在表示(甲基)丙烯酸烷酯之前述式(II)中,當R2為烷基時,該烷基若為碳數3以上,即可為直鏈,亦可為分枝。若要舉出前述式(II)所示之(甲基)丙烯酸烷酯之具體例,係有(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第三丁酯等。此等之中,尤宜為丙烯酸甲酯。 The (meth) acrylate monomer is a monofunctional (meth) acrylate monomer having one (meth) propylene fluorenyloxy group in the molecule, and has two (meth) acrylonitrile groups in the molecule. Among the difunctional (meth) acrylate monomers having an oxy group and a trifunctional or higher polyfunctional (meth) acrylate monomer having three or more (meth) acryloxy groups in the molecule, among these, It is preferably a monofunctional (meth) acrylate monomer, and more preferably an alkyl (meth) acrylate represented by the above formula (II). In the above formula (II) which represents an alkyl (meth)acrylate, when R 2 is an alkyl group, the alkyl group may be a straight chain or a branch if it has a carbon number of 3 or more. Specific examples of the alkyl (meth)acrylate represented by the above formula (II) include methyl (meth)acrylate, ethyl (meth)acrylate, and isopropyl (meth)acrylate. Butyl (meth)acrylate, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, and the like. Among these, methyl acrylate is particularly preferred.

又,如(甲基)丙烯酸2-乙基己酯等烷基碳數更多的(甲基)丙烯酸烷酯、如(甲基)丙烯酸苯甲酯等(甲基)丙烯酸芳烷酯、如(甲基) 丙烯酸異冰片酯等萜烯醇(甲基)丙烯酸酯、如(甲基)丙烯酸N,N-二甲基胺基乙酯等(甲基)丙烯酸胺基烷酯、以及如(甲基)丙烯酸2-苯氧基乙酯、乙基卡必醇(甲基)丙烯酸酯、及苯氧基聚乙二醇(甲基)丙烯酸酯等於醇部位具有醚鍵的(甲基)丙烯酸酯,亦可作為單官能之(甲基)丙烯酸酯來使用。 Further, an alkyl (meth)acrylate having a higher alkyl group number such as 2-ethylhexyl (meth)acrylate, or an aralkyl (meth)acrylate such as benzyl (meth)acrylate, (methyl) Terpene alcohol (meth) acrylate such as isobornyl acrylate, aminoalkyl (meth) acrylate such as N,N-dimethylaminoethyl (meth)acrylate, and (meth)acrylic acid 2-phenoxyethyl ester, ethyl carbitol (meth) acrylate, and phenoxy polyethylene glycol (meth) acrylate are equivalent to (meth) acrylate having an ether bond at the alcohol moiety, and may also be It is used as a monofunctional (meth) acrylate.

再者,亦可使用於醇部位具有羥基之單官能(甲基)丙烯酸酯、或於醇部位具有羧基之單官能(甲基)丙烯酸酯。若要舉出於醇部位具有羥基之單官能(甲基)丙烯酸酯之具體例,係有(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-或3-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸2-羥基-3-苯氧基丙酯、三羥甲基丙烷單(甲基)丙烯酸酯、季戊四醇單(甲基)丙烯酸酯等。若要舉出於醇部位具有羧基之單官能(甲基)丙烯酸酯之具體例,係有(甲基)丙烯酸2-羧基乙酯、1-[2-(甲基)丙烯醯氧基乙基]酞酸、1-[2-(甲基)丙烯醯氧基乙基]六氫酞酸、1-[2-(甲基)丙烯醯氧基乙基]琥珀酸、4-[2-(甲基)丙烯醯氧基乙基]偏苯三甲酸等。 Further, a monofunctional (meth) acrylate having a hydroxyl group at an alcohol moiety or a monofunctional (meth) acrylate having a carboxyl group at an alcohol moiety may be used. Specific examples of the monofunctional (meth) acrylate having a hydroxyl group at the alcohol moiety are 2-hydroxyethyl (meth)acrylate, 2- or 3-hydroxypropyl (meth)acrylate, 2-hydroxybutyl methacrylate, 2-hydroxy-3-phenoxypropyl (meth) acrylate, trimethylolpropane mono (meth) acrylate, pentaerythritol mono (meth) acrylate, and the like. Specific examples of the monofunctional (meth) acrylate having a carboxyl group at the alcohol moiety are 2-carboxyethyl (meth)acrylate and 1-[2-(methyl)acryloxyethyl. ] decanoic acid, 1-[2-(methyl) propylene methoxyethyl] hexahydrophthalic acid, 1-[2-(methyl) propylene methoxyethyl] succinic acid, 4-[2-( Methyl) propylene methoxyethyl] trimellitic acid or the like.

以上係於分子內具有1個(甲基)丙烯醯氧基的化合物之例,但於分子內具有複數個(甲基)丙烯醯氧基之多官能化合物亦可成為作為硬化性成分使用之(甲基)丙烯酸酯。多官能之(甲基)丙烯酸酯係如先前所述,係有於分子內具有2個(甲基)丙烯醯氧基之2官能(甲基)丙烯酸酯單體、於分子內具有3個以上(甲基)丙烯醯氧基的3官能以上之多官能(甲基)丙烯酸酯單體、使2種以上具有官能基之化合物進行反應而得到的於分子內具有至少2個(甲基)丙烯醯氧基之(甲基)丙烯酸酯寡聚物等。以下,具體說明此等單體或寡聚物。 The above is an example of a compound having one (meth) acryloxy group in the molecule, but a polyfunctional compound having a plurality of (meth) acryloxy groups in the molecule may be used as a curable component ( Methyl) acrylate. The polyfunctional (meth) acrylate is a bifunctional (meth) acrylate monomer having two (meth) acryloxy groups in the molecule, as described above, and has three or more molecules in the molecule. A trifunctional or higher polyfunctional (meth) acrylate monomer having a (meth) acryloxy group and at least two (meth) propylene in a molecule obtained by reacting two or more compounds having a functional group A methoxyl (meth) acrylate oligomer or the like. Hereinafter, such monomers or oligomers will be specifically described.

就2官能(甲基)丙烯酸酯單體的代表例而言,可舉例如烷二醇二(甲基)丙烯酸酯類、聚氧烷二醇二(甲基)丙烯酸酯類、鹵素取代烷二醇之二(甲基)丙烯酸酯類、脂肪族多元醇之二(甲基)丙烯酸酯類、氫化二環戊二烯或三環癸烷二烷醇之二(甲基)丙烯酸酯類、二烷甘醇或二烷二烷醇之二(甲基)丙烯酸酯類、雙酚A或雙酚F之環氧烷加成物之二(甲基)丙烯酸酯類、雙酚A或雙酚F之環氧基二(甲基)丙烯酸酯類等。 Representative examples of the bifunctional (meth) acrylate monomer include, for example, alkylene glycol di(meth)acrylates, polyoxyalkylene glycol di(meth)acrylates, and halogen-substituted alkane. Di(meth)acrylates of alcohols, di(meth)acrylates of aliphatic polyols, di(meth)acrylates of hydrogenated dicyclopentadiene or tricyclodecanedialkyl alcohol, two Alkanol or two a di(meth)acrylate of an alkyldialkanol, a di(meth)acrylate of an alkylene oxide adduct of bisphenol A or bisphenol F, an epoxy group of bisphenol A or bisphenol F (Meth) acrylates and the like.

若要舉出2官能(甲基)丙烯酸酯單體之更具體例,則有乙二醇二(甲基)丙烯酸酯、1,3-丁二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、三羥甲基丙烷二(甲基)丙烯酸酯、季戊四醇二(甲基)丙烯酸酯、雙(三羥甲基丙烷)二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、二丙二醇二(甲基)丙烯酸酯、三丙二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、聚四亞甲基甘醇二(甲基)丙烯酸酯、羥基三甲基乙酸新戊二醇酯之二(甲基)丙烯酸酯、2,2-雙[4-2-(2-(甲基)丙烯醯氧基乙氧基)乙氧基}苯基]丙烷、2,2-雙[4-2-(2-(甲基)丙烯醯氧基乙氧基)乙氧基}環己基]丙烷、氫化二環戊二烯基二(甲基)丙烯酸酯、三環癸烷二甲醇二(甲基)丙烯酸酯、1,3-二烷-2,5-二基二(甲基)丙烯酸酯[別名:二烷甘醇二(甲基)丙烯酸酯]、羥基三甲基乙醛與三羥甲基丙烷之乙縮醛化物[化學名:2-(2-羥基-1,1-二甲基乙基)-5-乙基-5-羥基甲基-1,3-二烷]之二(甲基)丙烯酸酯、三聚異氰酸1,3,5-参(2-羥基乙基)酯之二(甲基)丙烯酸酯等。 More specific examples of the bifunctional (meth) acrylate monomer include ethylene glycol di(meth) acrylate, 1,3-butylene glycol di(meth) acrylate, 1, 4 - Butanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, 1,9-nonanediol di(meth)acrylate, neopentyl glycol di(methyl) Acrylate, trimethylolpropane di(meth)acrylate, pentaerythritol di(meth)acrylate, bis(trimethylolpropane)di(meth)acrylate, diethylene glycol di(methyl) Acrylate, triethylene glycol di(meth)acrylate, dipropylene glycol di(meth)acrylate, tripropylene glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, polypropylene glycol Di(meth)acrylate, polytetramethylene glycol di(meth)acrylate, di(meth)acrylate of hydroxytrimethylacetate neopentyl glycol ester, 2,2-bis[4- 2-(2-(Methyl)propenyloxyethoxy)ethoxy}phenyl]propane, 2,2-bis[4-2-(2-(methyl)propenyloxyethoxy) Ethoxy}cyclohexyl]propane, hydrogenated dicyclopentadienyl di(meth)acrylate, tricyclodecane dimethanol di(a) ) Acrylate, 1,3-bis Alkane-2,5-diyldi(meth)acrylate [alias: two Alkenyol di(meth)acrylate], hydroxytrimethylacetaldehyde and trimethylolpropane acetal [Chemical name: 2-(2-hydroxy-1,1-dimethylethyl) -5-ethyl-5-hydroxymethyl-1,3-di Di(meth)acrylate of alkane], bis(meth)acrylate of 1,3,5-quino(2-hydroxyethyl) isocyanate, and the like.

3官能以上之多官能(甲基)丙烯酸酯單體的代表例,係3價以上之脂肪族多元醇的聚(甲基)丙烯酸酯。若要舉出其具體例,係有甘油三(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、貳(三羥甲基丙烷)三(甲基)丙烯酸酯、貳(三羥甲基丙烷)四(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯等。 A representative example of a trifunctional or higher polyfunctional (meth) acrylate monomer is a poly(meth) acrylate of a trivalent or higher aliphatic polyol. Specific examples thereof include glycerol tri(meth)acrylate, trimethylolpropane tri(meth)acrylate, hydrazine (trimethylolpropane) tri(meth)acrylate, and hydrazine ( Trimethylolpropane)tetrakis(meth)acrylate, pentaerythritol tri(meth)acrylate, pentaerythritol tetra(meth)acrylate, dipentaerythritol tetra(meth)acrylate, dipentaerythritol penta(meth)acrylic acid Ester, dipentaerythritol hexa(meth) acrylate, and the like.

其他,3價以上之鹵素取代多元醇的聚(甲基)丙烯酸酯、甘油的環氧烷加成物之三(甲基)丙烯酸酯、三羥甲基丙烷的環氧烷加成物之三(甲基)丙烯酸酯、1,1,1-参[2-2-(甲基)丙烯醯氧基乙氧基}乙氧基]丙烷、三聚異氰酸1,3,5-参[2-(甲基)丙烯醯氧基乙基]酯等亦可成為多官能(甲基)丙烯酸酯單體。 Other, poly(meth) acrylate of a trivalent or higher halogen-substituted polyol, tris(meth) acrylate of an alkylene oxide adduct of glycerin, and an alkylene oxide adduct of trimethylolpropane (Meth) acrylate, 1,1,1-para [2-2-(methyl) propylene oxyethoxy} ethoxy] propane, isocyanuric acid 1,3,5-para [ 2-(Methyl) propylene methoxyethyl] ester or the like may also be a polyfunctional (meth) acrylate monomer.

另一方面,(甲基)丙烯酸酯寡聚物係有胺基甲酸酯(甲基)丙烯酸酯寡聚物、聚酯(甲基)丙烯酸酯寡聚物、環氧基(甲基)丙烯酸酯寡聚物等。 On the other hand, the (meth) acrylate oligomer is a urethane (meth) acrylate oligomer, a polyester (meth) acrylate oligomer, or an epoxy (meth) acrylate. Ester oligomers and the like.

胺基甲酸酯(甲基)丙烯酸酯寡聚物係指於分子內具有至少2個(甲基)丙烯醯氧基且同時具有胺基甲酸酯鍵(-NHCOO-)的化合物。具體上可為:分子內分別具有1個羥基及至少1個(甲基)丙烯醯氧基之含有羥基的(甲基)丙烯酸酯單體與聚異氰酸酯之胺基甲酸酯化反應生成物;或是使多元醇類與聚異氰酸酯反應所得到之含有末端異氰酸基的胺基甲酸酯化合物、與分子內分別具有1個羥基及至少1個(甲基)丙烯醯氧基之含有羥基的(甲基)丙烯酸酯單體之胺基甲酸酯化反應生成物等。 The urethane (meth) acrylate oligomer refers to a compound having at least two (meth) acryloxy groups in the molecule and having a urethane bond (-NHCOO-) at the same time. Specifically, it may be a urethane-forming reaction product of a hydroxyl group-containing (meth) acrylate monomer having at least one (hydroxy) decyloxy group in the molecule and a polyisocyanate; Or a urethane compound containing a terminal isocyanate group obtained by reacting a polyhydric alcohol with a polyisocyanate, and a hydroxyl group having one hydroxyl group and at least one (meth) acryloxy group in the molecule; A ureidolation reaction product of a (meth) acrylate monomer or the like.

上述胺基甲酸酯化反應所使用的含有羥基之(甲基)丙烯酸酯 單體,具體上可舉例如(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸2-羥基-3-苯氧基丙酯、甘油二(甲基)丙烯酸酯、三羥甲基丙烷二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯等。 a hydroxyl group-containing (meth) acrylate used in the above urethanation reaction Specific examples of the monomer include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, and 2-hydroxy(meth)acrylate. 3-phenoxypropyl ester, glycerol di(meth)acrylate, trimethylolpropane di(meth)acrylate, pentaerythritol tri(meth)acrylate, dipentaerythritol penta(meth)acrylate, and the like.

供給於與如此之含有羥基的(甲基)丙烯酸酯單體之胺基甲酸酯化反應的聚異氰酸酯,具體上可舉例如:六亞甲基二異氰酸酯、離胺酸二異氰酸酯、異佛爾酮二異氰酸酯、二環己基甲烷二異氰酸酯、伸甲苯基二異氰酸酯、伸二甲苯基二異氰酸酯;將芳香族二異氰酸酯類予以氫化所得到之化合物,例如氫化伸甲苯基二異氰酸酯或氫化伸二甲苯基二異氰酸酯;三苯基甲烷三異氰酸酯、二苯甲基苯三異氰酸酯;將此等中的二異氰酸酯類予以多量化所得到之聚異氰酸酯等。 The polyisocyanate supplied to the ureido grouping reaction of the hydroxyl group-containing (meth) acrylate monomer may specifically be, for example, hexamethylene diisocyanate, lysine diisocyanate or isophor. Ketone diisocyanate, dicyclohexylmethane diisocyanate, tolyl diisocyanate, xylylene diisocyanate; a compound obtained by hydrogenating an aromatic diisocyanate, such as hydrogenated tolyl diisocyanate or hydrogenated xylylene diisocyanate Triphenylmethane triisocyanate, diphenylmethylbenzene triisocyanate, polyisocyanate obtained by multiquantifying the diisocyanate in these, and the like.

又,用以藉由與聚異氰酸酯反應而製造含有末端異氰酸基的胺基甲酸酯化合物之多元醇類,係可使用脂肪族或脂環式之多元醇,此外尚可使用聚酯多元醇、聚醚多元醇等。具體上,脂肪族或脂環式之多元醇可舉例如1,4-丁二醇、1,6-己二醇、乙二醇、二乙二醇、三乙二醇、丙二醇、新戊二醇、三羥甲基乙烷、三羥甲基丙烷、貳(三羥甲基丙烷)、季戊四醇、二季戊四醇、二羥甲基庚烷、二羥甲基丙酸、二羥甲基酪酸、甘油、氫化雙酚A等。 Further, in order to produce a polyol containing a terminal isocyanato group-containing urethane compound by reacting with a polyisocyanate, an aliphatic or alicyclic polyol may be used, and a polyester polyol may be used. Alcohol, polyether polyol, and the like. Specifically, the aliphatic or alicyclic polyol may, for example, be 1,4-butanediol, 1,6-hexanediol, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol or neopentyl Alcohol, trimethylolethane, trimethylolpropane, hydrazine (trimethylolpropane), pentaerythritol, dipentaerythritol, dimethylol heptane, dimethylolpropionic acid, dimethylol butyric acid, glycerol , hydrogenated bisphenol A and the like.

聚酯多元醇係藉由使上述多元醇類與多元羧酸或其酸酐進行脫水縮合反應而得到之化合物。多元羧酸及其酸酐之具體例,若對可為酸酐者標記為「(酐)」而記載,則有琥珀酸(酐)、己二酸、馬來酸(酐)、衣康酸(酐)、偏苯三甲酸(酐)、均苯四甲酸(酐)、酞 酸(酐)、異酞酸、對酞酸、六氫酞酸(酐)等。 The polyester polyol is a compound obtained by subjecting the above polyol to a polyvalent carboxylic acid or an anhydride thereof by a dehydration condensation reaction. Specific examples of the polyvalent carboxylic acid and the acid anhydride thereof are described as "(anhydride)", and succinic acid (anhydride), adipic acid, maleic acid (anhydride), itaconic acid (anhydride) are described. ), trimellitic acid (anhydride), pyromellitic acid (anhydride), hydrazine Acid (anhydride), isophthalic acid, p-nonanoic acid, hexahydrofurfuric acid (anhydride), and the like.

聚醚多元醇係除了可為聚烷二醇以外,亦可為使上述多元醇類或雙酚類與環氧烷進行反應而得到之聚氧伸烷基改性多元醇等。 In addition to the polyalkylene glycol, the polyether polyol may be a polyoxyalkylene-modified polyol obtained by reacting the above polyol or bisphenol with an alkylene oxide.

聚酯(甲基)丙烯酸酯寡聚物係指分子內具有至少2個(甲基)丙烯醯氧基且同時具有酯鍵之化合物。具體上,可藉由(甲基)丙烯酸、多元羧酸或其酐、及多元醇之脫水縮合反應來得到。脫水縮合反應所使用之多元羧酸或其酸酐之具體例,若對可為酸酐者標記為「(酐)」而記載,則有琥珀酸(酐)、己二酸、馬來酸(酐)、衣康酸(酐)、偏苯三甲酸(酐)、均苯四甲酸(酐)、六氫酞酸(酐)、酞酸(酐)、異酞酸、對酞酸等。又,若要舉出脫水縮合反應所用的多元醇之具體例,則有1,4-丁二醇、1,6-己二醇、乙二醇、二乙二醇、三乙二醇、丙二醇、新戊二醇、三羥甲基乙烷、三羥甲基丙烷、貳(三羥甲基丙烷)、季戊四醇、二季戊四醇、二羥甲基庚烷、二羥甲基丙酸、二羥甲基酪酸、甘油、氫化雙酚A等。 The polyester (meth) acrylate oligomer refers to a compound having at least two (meth) acryloxy groups in the molecule and having an ester bond at the same time. Specifically, it can be obtained by a dehydration condensation reaction of (meth)acrylic acid, a polyvalent carboxylic acid or an anhydride thereof, and a polyhydric alcohol. Specific examples of the polyvalent carboxylic acid or its anhydride used in the dehydration condensation reaction include succinic acid (anhydride), adipic acid, and maleic acid (anhydride) when it is described as "(anhydride)". , itaconic acid (anhydride), trimellitic acid (anhydride), pyromellitic acid (anhydride), hexahydrophthalic acid (anhydride), citric acid (anhydride), isophthalic acid, citric acid, and the like. Further, specific examples of the polyhydric alcohol used in the dehydration condensation reaction include 1,4-butanediol, 1,6-hexanediol, ethylene glycol, diethylene glycol, triethylene glycol, and propylene glycol. , neopentyl glycol, trimethylolethane, trimethylolpropane, hydrazine (trimethylolpropane), pentaerythritol, dipentaerythritol, dimethylol heptane, dimethylolpropionic acid, dihydroxyl Butyric acid, glycerin, hydrogenated bisphenol A, and the like.

環氧基(甲基)丙烯酸酯寡聚物係指藉由聚縮水甘油基醚與(甲基)丙烯酸之加成反應所得到者,還是於分子內具有至少2個(甲基)丙烯醯氧基。若要舉出此加成反應所用之聚縮水甘油基醚的具體例,則有乙二醇二縮水甘油基醚、丙二醇二縮水甘油基醚、三丙二醇二縮水甘油基醚、1,6-己二醇二縮水甘油基醚、雙酚A二縮水甘油基醚等。 Epoxy (meth) acrylate oligomer refers to an addition reaction of polyglycidyl ether and (meth)acrylic acid, or at least 2 (meth) propylene oxime in the molecule base. Specific examples of the polyglycidyl ether used in the addition reaction include ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, and 1,6-hex. Glycol diglycidyl ether, bisphenol A diglycidyl ether, and the like.

〈N-取代(甲基)丙烯醯胺與(甲基)丙烯酸酯之量之比例〉 <The ratio of the amount of N-substituted (meth) acrylamide to (meth) acrylate>

本發明中係併用以上說明之N-取代(甲基)丙烯醯胺與(甲基)丙烯酸酯作為活性能量線硬化性樹脂組成物中之硬化性成分,該 等之量之關係係包含兩者,當含有其他受到活性能量線照射而硬化的化合物時亦包含該化合物,以硬化性成分全體之量為基準,N-取代(甲基)丙烯醯胺為60至80重量%,更宜為70至80重量%,並且,(甲基)丙烯酸酯為20至40重量%,更宜為20至30重量%。當使用前述式(I)所示的N-取代(甲基)丙烯醯胺及前述式(II)所示之(甲基)丙烯酸烷酯時,亦同樣地以硬化性成分全體之量為基準,式(I)所示的N-取代(甲基)丙烯醯胺之比率為60至80重量%,更宜為70至80重量%,並且,式(II)所示的(甲基)丙烯酸烷酯之比率為20至40重量%,更宜為20至30重量%。以式(I)所示之化合物作為代表例的N-取代(甲基)丙烯醯胺之比率係在硬化性成分全體中低於60重量%,換言之,以式(II)所示的化合物作為代表例之(甲基)丙烯酸酯的比率若在硬化性成分全體中高於40重量%,則對於環烯烴系樹脂薄膜之接著力會有降低的傾向。另外,以式(I)所示的化合物作為代表例之N-取代(甲基)丙烯醯胺之比率係在硬化性成分全體中超過80重量%,換言之,以式(II)所示的化合物作為代表例之(甲基)丙烯酸酯的比率若在硬化性成分全體中低於20重量%,則對於包含(甲基)丙烯酸系樹脂層之相位差板的接著力會有降低的傾向。 In the present invention, the N-substituted (meth) acrylamide and (meth) acrylate described above are used in combination as a curable component in the active energy ray-curable resin composition. The relationship between the amounts includes both, and the compound is also contained when it contains other compounds which are hardened by irradiation with an active energy ray. The N-substituted (meth) acrylamide is 60 based on the total amount of the curable component. It is 80% by weight, more preferably 70 to 80% by weight, and the (meth) acrylate is 20 to 40% by weight, more preferably 20 to 30% by weight. When the N-substituted (meth) acrylamide represented by the above formula (I) and the alkyl (meth) acrylate represented by the above formula (II) are used, the amount of the curable component is also used in the same manner. The ratio of the N-substituted (meth) acrylamide represented by the formula (I) is from 60 to 80% by weight, more preferably from 70 to 80% by weight, and the (meth)acrylic acid represented by the formula (II) The ratio of the alkyl ester is from 20 to 40% by weight, more preferably from 20 to 30% by weight. The ratio of the N-substituted (meth) acrylamide as a representative example of the compound represented by the formula (I) is less than 60% by weight in the entire curable component, in other words, the compound represented by the formula (II) is used. When the ratio of the (meth) acrylate of the representative example is more than 40% by weight in the entire curable component, the adhesion to the cycloolefin resin film tends to decrease. In addition, the ratio of the N-substituted (meth) acrylamide as a representative example of the compound represented by the formula (I) is more than 80% by weight in the entire curable component, in other words, the compound represented by the formula (II) When the ratio of the (meth) acrylate is less than 20% by weight in the entire curable component, the adhesion of the phase difference plate containing the (meth)acrylic resin layer tends to decrease.

〈光自由基聚合起始劑〉 <Photoradical polymerization initiator>

活性能量線硬化性樹脂組成物係含有以上說明之N-取代(甲基)丙烯醯胺及(甲基)丙烯酸酯作為硬化性成分,因此等均為自由基聚合性之化合物,故於此組成物中係宜調配光自由基聚合起始劑。光自由基聚合起始劑只要是可藉由活性能量線之照射而起始自由基聚合性化合物的聚合者即可,可使用以往公知者。若要舉 出光自由基聚合起始劑的具體例,則有:乙醯苯、3-甲基乙醯苯、苯甲基二甲基縮酮、1-(4-異丙基苯基)-2-羥基-2-甲基丙烷-1-酮、2-甲基-1-[4-(甲硫基)苯基-2-嗎啉基丙烷-1-酮及2-羥基-2-甲基-1-苯基丙烷-1-酮等乙醯苯系起始劑;二苯甲酮、4-氯二苯甲酮及4,4'-二胺基二苯甲酮等二苯甲酮系起始劑;苯偶因丙基醚及苯偶因乙基醚等苯偶因醚系起始劑;4-異丙基硫雜蒽酮等硫雜蒽酮(thioxanthone)系起始劑;其他如氧雜蒽酮(xanthone)、茀酮、樟腦醌、苯甲醛、蒽醌等。 The active energy ray-curable resin composition contains the N-substituted (meth) acrylamide and the (meth) acrylate described above as a curable component, and therefore all of them are radical polymerizable compounds. It is preferred to formulate a photoradical polymerization initiator. The photoradical polymerization initiator may be any one that can be used to initiate polymerization of a radically polymerizable compound by irradiation with an active energy ray, and a conventionally known one can be used. To lift Specific examples of the photo-radical polymerization initiator are: acetophenone, 3-methylethyl benzene, benzyl dimethyl ketal, 1-(4-isopropylphenyl)-2-hydroxyl -2-methylpropan-1-one, 2-methyl-1-[4-(methylthio)phenyl-2-morpholinylpropan-1-one and 2-hydroxy-2-methyl-1 Anthraquinone-based initiator such as phenylpropan-1-one; benzophenone starting from benzophenone, 4-chlorobenzophenone and 4,4'-diaminobenzophenone a benzoin ether initiator such as benzoin propyl ether or benzoin ethyl ether; a thioxanthone initiator such as 4-isopropylthionone; other such as oxygen Xanthone, anthrone, camphorquinone, benzaldehyde, anthraquinone, and the like.

光自由基聚合起始劑之調配量,係相對於含有N-取代(甲基)丙烯醯胺及(甲基)丙烯酸酯之自由基聚合性化合物100重量份,一般為0.5至20重量份,宜為1至6重量份。若光自由基聚合起始劑之量少,則硬化變成不充分,機械強度或接著性有降低之傾向。另外,若光自由基聚合起始劑之量太多,則硬化性樹脂組成物中的活性能量線硬化性化合物之量相對地變少,有可能使所得到之複合相位差板的耐久性能降低。 The amount of the photoradical polymerization initiator is usually 0.5 to 20 parts by weight based on 100 parts by weight of the radically polymerizable compound containing N-substituted (meth)acrylamide and (meth) acrylate. It is preferably from 1 to 6 parts by weight. When the amount of the photoradical polymerization initiator is small, the hardening becomes insufficient, and the mechanical strength or the adhesion tends to be lowered. In addition, when the amount of the photoradical polymerization initiator is too large, the amount of the active energy ray-curable compound in the curable resin composition is relatively small, and the durability of the obtained composite phase difference plate may be lowered. .

〈可調配於硬化性樹脂組成物中之其他任意成分〉 <Other optional components that can be formulated in the curable resin composition>

活性能量線硬化性樹脂組成物係可依需要而進一步含有光敏劑。藉由調配光敏劑,而可使自由基聚合之反應性提高,並可提昇接著劑層之機械強度或接著性。光敏劑只要為於較380nm更長之波長具有極大吸收的化合物即可,可舉例如羰基化合物、有機硫化合物、過硫化物、氧化還原系化合物、偶氮(azo)及重氮(diazo)化合物、鹵素化合物、蒽系化合物、光還原性色素等。若要舉出可成為光敏劑之羰基化合物的例,則有:苯偶因甲基醚、苯偶因異丙基醚及2,2-二甲氧基-2-苯基乙醯苯等苯偶因衍生物;二苯甲 酮、2,4-二氯二苯甲酮、鄰-苯甲醯基安息香酸甲酯、4,4'-雙(二甲基胺基)二苯甲酮及4,4'-雙(二乙基胺基)二苯甲酮等二苯甲酮系化合物;2-氯硫雜蒽酮及2-異丙基硫雜蒽酮等硫雜蒽酮衍生物;2-氯蒽酮及2-甲基蒽酮等蒽酮衍生物;N-甲基吖啶酮及N-丁基吖啶酮等吖啶酮衍生物等。蒽系化合物宜為於蒽之9位與10位具有烷氧基者,若要舉出可成為光敏劑之蒽系化合物的例,則有9,10-二丙氧基蒽、2-甲基-9,10-二丙氧基蒽、2-乙基-9,10-二丙氧基蒽、9,10-二丁氧基蒽、2-甲基-9,10-二丁氧基蒽、2-乙基-9,10-二丁氧基蒽等。此等光敏劑可分別單獨使用,亦可混合2種以上而使用。調配光敏劑時,其量係以活性能量線硬化性化合物全體為100重量份時,一般為0.1至20重量份左右。 The active energy ray-curable resin composition may further contain a photosensitizer as needed. The reactivity of the radical polymerization can be improved by blending the photosensitizer, and the mechanical strength or adhesion of the adhesive layer can be improved. The photosensitizer may be a compound having a maximum absorption at a wavelength longer than 380 nm, and examples thereof include a carbonyl compound, an organic sulfur compound, a persulfide compound, a redox compound, an azo (azo) compound, and a diazo compound. A halogen compound, a quinone compound, a photoreductive dye, or the like. Examples of the carbonyl compound which can be used as a photosensitizer include benzoin methyl ether, benzoin isopropyl ether, and benzene such as 2,2-dimethoxy-2-phenylethyl benzene. Occasion derivative; diphenyl Ketone, 2,4-dichlorobenzophenone, methyl o-benzhydryl benzoate, 4,4'-bis(dimethylamino)benzophenone and 4,4'-double (two a benzophenone compound such as ethylamino)benzophenone; a thioxanthone derivative such as 2-chlorothiazinone or 2-isopropylthioxanthone; 2-chloroindanone and 2- An anthrone derivative such as methyl fluorenone; an acridone derivative such as N-methylacridone or N-butylacridone. The lanthanoid compound is preferably an alkoxy group at the 9th and 10th positions of the oxime. If an oxime compound which can be a photosensitizer is exemplified, there are 9,10-dipropoxy fluorene and 2-methyl group. -9,10-dipropoxy fluorene, 2-ethyl-9,10-dipropoxy fluorene, 9,10-dibutoxy fluorene, 2-methyl-9,10-dibutoxy fluorene , 2-ethyl-9,10-dibutoxyfluorene, and the like. These photosensitizers may be used alone or in combination of two or more. When the photosensitizer is formulated in an amount of 100 parts by weight based on the total amount of the active energy ray-curable compound, it is usually about 0.1 to 20 parts by weight.

又,活性能量線硬化性樹脂組成物亦可含有用以賦予抗靜電性能之抗靜電劑。抗靜電劑可使用公知之各種者。可使用例如陽離子界面活性劑、陰離子界面活性劑、非離子界面活性劑、上述陽離子界面活性劑以外之具有有機陽離子之離子性化合物、上述陰離子界面活性劑以外之具有有機陰離子之離子性化合物、導電性無機粒子、導電性高分子等。此等抗靜電劑之調配比率係配合所希望之特性而適當決定,但以活性能量線硬化性化合物全體為100重量份時,一般為0.1至10重量份左右。 Further, the active energy ray-curable resin composition may also contain an antistatic agent for imparting antistatic properties. As the antistatic agent, various known ones can be used. For example, a cationic surfactant, an anionic surfactant, a nonionic surfactant, an ionic compound having an organic cation other than the above cationic surfactant, an ionic compound having an organic anion other than the above anionic surfactant, and a conductive material can be used. Inorganic particles, conductive polymers, and the like. The blending ratio of the antistatic agents is appropriately determined in accordance with the desired properties. When the total amount of the active energy ray-curable compound is 100 parts by weight, it is usually about 0.1 to 10 parts by weight.

活性能量線硬化性樹脂組成物亦可含有通常使用於高分子中之公知高分子添加劑。可舉例如酚系或胺系等之一次抗氧化劑、硫系之二次抗氧化劑、阻胺系光安定劑(HALS)、二苯甲酮系、苯並三唑系、苯甲酸酯系等之紫外線吸收劑等。 The active energy ray-curable resin composition may also contain a known polymer additive which is generally used in polymers. For example, a primary antioxidant such as a phenol type or an amine type, a sulfur-based secondary antioxidant, a hindered amine light stabilizer (HALS), a benzophenone type, a benzotriazole type, a benzoate type, etc. UV absorbers, etc.

於活性能量線硬化性樹脂組成物中亦可調配流平劑。當將此 硬化性樹脂組成物塗佈於在最外表面具有(甲基)丙烯酸系樹脂層之第一相位差板或由環烯烴系樹脂薄膜所構成之第二相位差板時,若缺乏塗佈性,即可藉由調配流平劑而改善潤濕性。流平劑可使用聚矽氧(silicone)系、氟系、聚醚系、丙烯酸共聚物系、鈦酸酯系等具有流平效果的各種化合物。流平劑之調配比率係相對於硬化性樹脂組成物所含有之活性能量線硬化性化合物100重量份,而為0.01至1重量份左右。 A leveling agent can also be formulated in the active energy ray-curable resin composition. When this When the curable resin composition is applied to a first retardation film having a (meth)acrylic resin layer on the outermost surface or a second retardation film comprising a cycloolefin-based resin film, if coating property is lacking, The wettability can be improved by blending a leveling agent. As the leveling agent, various compounds having a leveling effect such as a silicone type, a fluorine type, a polyether type, an acrylic copolymer type, or a titanate type can be used. The blending ratio of the leveling agent is about 0.01 to 1 part by weight based on 100 parts by weight of the active energy ray-curable compound contained in the curable resin composition.

再者,活性能量線硬化性樹脂組成物亦可依需要而含有溶劑。溶劑係考量構成硬化性樹脂組成物的成分之溶解性而適當選擇。一般所使用之溶劑可舉例如:如正己烷及環己烷等脂肪族烴類;如甲苯及二甲苯等芳香族烴類;如甲醇、乙醇、丙醇、異丙醇及丁醇等醇類;丙酮、甲基乙基酮、甲基異丁基酮及環己酮等酮類;醋酸甲酯、醋酸乙酯及醋酸丁酯等酯類;甲基溶纖劑、乙基溶纖劑及丁基溶纖劑等溶纖劑類;二氯甲烷及氯仿等鹵化烴類等。從依據成膜性等加工上的目的而進行之黏度調整或採用之塗佈方式中的最適黏度範圍等之觀點,而適當決定溶劑之調配比率。 Further, the active energy ray-curable resin composition may contain a solvent as needed. The solvent is appropriately selected in consideration of the solubility of the component constituting the curable resin composition. The solvent to be used generally includes, for example, aliphatic hydrocarbons such as n-hexane and cyclohexane; aromatic hydrocarbons such as toluene and xylene; and alcohols such as methanol, ethanol, propanol, isopropanol and butanol. Ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone; esters such as methyl acetate, ethyl acetate and butyl acetate; methyl cellosolve, ethyl cellosolve and a cellosolve such as butyl cellosolve; a halogenated hydrocarbon such as dichloromethane or chloroform. The blending ratio of the solvent is appropriately determined from the viewpoints of the viscosity adjustment according to the purpose of processing such as film forming property or the optimum viscosity range in the coating method to be used.

形成接著劑層31之活性能量線硬化性樹脂組成物係塗佈於第一相位差板10及第二相位差板18之貼黏面的任一者,並於其層合另一相位差板。活性能量線硬化性樹脂組成物之塗佈係可利用例如刮刀、線棒、模具塗佈器(die coater)、逗號式塗佈器(comma coater)、凹版塗佈器等各種的塗佈方式。 The active energy ray-curable resin composition forming the adhesive layer 31 is applied to any of the adhesion surfaces of the first retardation film 10 and the second retardation film 18, and another phase difference plate is laminated thereon. . The application of the active energy ray-curable resin composition can be carried out by various coating methods such as a doctor blade, a wire bar, a die coater, a comma coater, and a gravure coater.

用於活性能量線之照射的光源係無特別限定,可使用於波長400nm以下具有發光分布之例如低壓水銀燈、中壓水銀燈、高壓水銀燈、超高壓水銀燈、化學燈、黑光燈(black light lamp)、微波 激發水銀燈、金屬鹵素燈等。對活性能量線硬化性樹脂組成物之光照射強度係依各組成物而異,但宜為對於聚合起始劑之活性化為有效的波長區域之照射強度為10至2500 mW/cm2者。若對活性能量線硬化性樹脂組成物之光照射強度太小,則到反應充分進行為止所需之時間變長,反之,若該強度太大,則可能會因從燈放射之熱及活性能量線硬化性樹脂組成物聚合時之發熱,而導致活性能量線硬化性樹脂組成物之黃變或被貼黏之薄膜的劣化。對活性能量線硬化性樹脂組成物之光照射時間仍被各組成物控制而無特別限定,但宜設定成使照射強度與照射時間之乘積所示的積分光量成為10至2500 mJ/cm2。若對活性能量線硬化性樹脂組成物之積分光量太小,則源自聚合起始劑之活性種的產生不充分,可能使所得到之接著劑層的硬化不充分。又,若積分光量太大,則照射時間變成非常長,不利於提昇生產性。 The light source used for the irradiation of the active energy ray is not particularly limited, and can be used for, for example, a low-pressure mercury lamp, a medium-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high pressure mercury lamp, a chemical lamp, a black light lamp, or the like having a light-emitting distribution at a wavelength of 400 nm or less. Microwave-excited mercury lamps, metal halide lamps, and the like. The light irradiation intensity of the active energy ray-curable resin composition varies depending on each composition, but it is preferably an irradiation intensity of 10 to 2500 mW/cm 2 in a wavelength region effective for activation of the polymerization initiator. When the light irradiation intensity of the active energy ray-curable resin composition is too small, the time required until the reaction proceeds sufficiently, and conversely, if the intensity is too large, heat and active energy may be radiated from the lamp. When the linear curable resin composition is heated during polymerization, yellowing of the active energy ray-curable resin composition or deterioration of the adhered film is caused. The light irradiation time of the active energy ray-curable resin composition is not particularly limited, and is preferably set so that the integrated light amount indicated by the product of the irradiation intensity and the irradiation time is 10 to 2,500 mJ/cm 2 . When the integrated light amount of the active energy ray-curable resin composition is too small, the generation of the active species derived from the polymerization initiator is insufficient, and the curing of the obtained adhesive layer may be insufficient. Further, if the amount of integrated light is too large, the irradiation time becomes very long, which is disadvantageous for improving productivity.

[複合偏光板] [Composite polarizer]

於第1圖表示層構成的例之本發明的複合相位差板20,係可與偏光板組合而製成複合偏光板。將本發明的複合偏光板之較佳層構成的例以概略截面圖表示於第2圖。如此圖所示般,於偏光薄膜42之一面介由第二接著劑層32而層合由熱塑性樹脂所構成的保護膜44,並於偏光薄膜42之另一面介由第三接著劑層33且參照第1圖而將先前說明之複合相位差板20以其由環烯烴系樹脂所構成之第二相位差板18側進行層合,以構成複合偏光板50。在複合相位差板20之與貼合於偏光膜42之面相反側之面上,一般係設有用以與液晶胞等其他構件貼合的黏著劑層46,於其外側係設有暫時保護黏著劑層46之表面的分隔物(separator)48以貼合 至其他構件。又,在第2圖中,為了使各層之關係更易於瞭解,故將一部分之層分離而顯示,但實際上相鄰之各層係相接觸而密著貼合。以下,詳細說明構成複合偏光板50之各構件,但複合相位差板及構成其之各構件係參照第1圖而如上述說明般,故省略對此等之說明。 The composite phase difference plate 20 of the present invention which is an example of a layer configuration in Fig. 1 can be combined with a polarizing plate to form a composite polarizing plate. An example of a preferred layer configuration of the composite polarizing plate of the present invention is shown in a schematic cross-sectional view in Fig. 2 . As shown in the figure, a protective film 44 made of a thermoplastic resin is laminated on one surface of the polarizing film 42 via a second adhesive layer 32, and a third adhesive layer 33 is disposed on the other surface of the polarizing film 42. The composite phase difference plate 20 described above is laminated on the side of the second phase difference plate 18 made of a cycloolefin resin to form the composite polarizing plate 50, with reference to Fig. 1 . On the surface of the composite phase difference plate 20 opposite to the surface to be bonded to the polarizing film 42, an adhesive layer 46 for bonding to other members such as liquid crystal cells is generally provided, and temporary protective adhesion is provided on the outer side thereof. a separator 48 on the surface of the agent layer 46 to fit To other components. Further, in Fig. 2, in order to make the relationship between the layers easier to understand, a part of the layers are separated and displayed, but in reality, the adjacent layers are in contact with each other and adhered to each other. Hereinafter, each member constituting the composite polarizing plate 50 will be described in detail. However, the composite phase difference plate and the components constituting the composite phase difference plate are the same as those described above with reference to FIG. 1, and the description thereof will be omitted.

[偏光膜] [Polarizing film]

具體上,偏光膜42係於聚乙烯醇系樹脂薄膜吸附配向有二色性色素者。藉由在二色性色素之吸附前、吸附中、或吸附後之任一階段實施單軸延伸,俾可使聚乙烯醇系樹脂薄膜中之二色性色素於延伸方向配向。聚乙烯醇系樹脂係可藉由將聚醋酸乙烯酯系樹脂予以皂化而得到。就聚醋酸乙烯酯系樹脂而言,除了可舉例如屬於醋酸乙烯酯之均聚物的聚醋酸乙烯酯以外,亦可舉例如醋酸乙烯酯與可與其共聚合之其他單體的共聚物,例如乙烯-醋酸乙烯酯共聚物等。可與醋酸乙烯酯共聚合之單體係可舉例如不飽和羧酸類、不飽和磺酸類、以上述乙烯為首之烯烴類、乙烯基醚類、具有銨基之丙烯醯胺類等。 Specifically, the polarizing film 42 is a method in which a polyvinyl alcohol-based resin film is adsorbed and aligned with a dichroic dye. By performing uniaxial stretching at any stage before, during or after adsorption of the dichroic dye, the dichroic dye in the polyvinyl alcohol resin film can be aligned in the extending direction. The polyvinyl alcohol-based resin can be obtained by saponifying a polyvinyl acetate-based resin. The polyvinyl acetate-based resin may, for example, be a polyvinyl acetate which is a homopolymer of vinyl acetate, and may, for example, be a copolymer of vinyl acetate and another monomer copolymerizable therewith, for example. Ethylene-vinyl acetate copolymer and the like. The single system which can be copolymerized with vinyl acetate may, for example, be an unsaturated carboxylic acid, an unsaturated sulfonic acid, an olefin such as the above ethylene, a vinyl ether or an acrylamide having an ammonium group.

聚乙烯醇系樹脂之皂化度一般為85至100莫耳%,較佳係98莫耳%以上。聚乙烯醇系樹脂係可被改性,例如可使用經醛類改性之聚乙烯基甲縮醛(polyvinyl formal)、聚乙烯基乙縮醛(polyvinyl acetal)、聚乙烯基丁縮醛(polyvinyl butyral)等。又,聚乙烯醇系樹脂之聚合度一般為1000至10000之範圍內,較佳係1500至5000之範圍內。 The degree of saponification of the polyvinyl alcohol-based resin is generally from 85 to 100 mol%, preferably 98 mol% or more. The polyvinyl alcohol-based resin may be modified, and for example, an aldehyde-modified polyvinyl formal, a polyvinyl acetal, or a polyvinyl butyral (polyvinyl) may be used. Butyral) and so on. Further, the degree of polymerization of the polyvinyl alcohol-based resin is usually in the range of from 1,000 to 10,000, preferably in the range of from 1,500 to 5,000.

將如此之聚乙烯醇系樹脂予以製膜而成者,可作為偏光膜之原材薄膜來使用。將聚乙烯醇系樹脂製膜之方法係無特別限制, 可依據以往公知之適當方法製膜。由聚乙烯醇系樹脂所構成之原材薄膜的膜厚係無特別限定,但例如為10至150μm左右。 When such a polyvinyl alcohol-based resin is formed into a film, it can be used as a raw material film of a polarizing film. The method of forming a film of a polyvinyl alcohol-based resin is not particularly limited. The film can be formed according to a conventionally known appropriate method. The film thickness of the raw material film made of a polyvinyl alcohol-based resin is not particularly limited, but is, for example, about 10 to 150 μm.

一般而言,偏光膜係經過將聚乙烯醇系樹脂薄膜以二色性色素染色而吸附該二色性色素之步驟(染色處理步驟)、使吸附有二色性色素之聚乙烯醇系樹脂薄膜以硼酸水溶液處理的步驟(硼酸處理步驟)、以及在以此硼酸水溶液處理後進行水洗的步驟(水洗處理步驟)而製造。 In general, the polarizing film is a polyvinyl alcohol-based resin film which is obtained by dyeing a polyvinyl alcohol-based resin film with a dichroic dye to adsorb the dichroic dye (dyeing step) and adsorbing a dichroic dye. The step of treating with a boric acid aqueous solution (boric acid treatment step) and the step of washing with the aqueous boric acid solution followed by water washing (water washing treatment step) are carried out.

又,雖亦實施單軸延伸,但聚乙烯醇系樹脂薄膜之單軸延伸可在染色處理步驟前進行,亦可在染色處理步驟中進行,亦可在染色處理步驟後進行。在染色處理步驟後進行單軸延伸時,此單軸延伸可在硼酸處理步驟前進行,亦可在硼酸處理步驟中進行。當然,亦可在此等複數個階段中進行單軸延伸。單軸延伸可藉由使薄膜通過周速相異之分離輥間之方法進行,亦可藉由以熱輥挾住薄膜之方法進行。又,可為在大氣中進行延伸之乾式延伸,亦可為在以溶劑膨潤之狀態下進行延伸之濕式延伸。延伸倍率一般為3至8倍左右。 Further, although uniaxial stretching is also performed, the uniaxial stretching of the polyvinyl alcohol-based resin film may be performed before the dyeing treatment step, or may be carried out in the dyeing treatment step, or may be performed after the dyeing treatment step. When the uniaxial stretching is performed after the dyeing treatment step, the uniaxial stretching may be performed before the boric acid treatment step or in the boric acid treatment step. Of course, uniaxial stretching can also be performed in these multiple stages. The uniaxial stretching can be carried out by passing the film through a separation roll having a peripheral speed, or by sandwiching the film with a heat roll. Further, it may be a dry stretching which is extended in the atmosphere, or may be a wet stretching which is extended in a state of being swollen with a solvent. The stretching ratio is generally about 3 to 8 times.

染色處理步驟係藉由例如將聚乙烯醇系樹脂薄膜浸漬於含有二色性色素之水溶液來進行。就二色性色素而言,具體上,可使用碘或二色性有機染料。二色性有機染料係包含:由C.I.DIRECT RED 39等雙偶氮(disazo)化合物所構成之二色性直接染料、由參偶氮(trisazo)或肆偶氮(tetrakisazo)等之化合物所構成的二色性直接染料。又,聚乙烯醇系樹脂薄膜係宜於染色處理之前實施對水之浸漬處理。 The dyeing treatment step is carried out, for example, by immersing a polyvinyl alcohol-based resin film in an aqueous solution containing a dichroic dye. As the dichroic dye, specifically, iodine or a dichroic organic dye can be used. The dichroic organic dye comprises: a dichroic direct dye composed of a disazo compound such as CIDIRECT RED 39, and a compound composed of a trisazo or a tetrakisazo compound. Dichromatic direct dye. Further, the polyvinyl alcohol-based resin film is preferably subjected to a water immersion treatment before the dyeing treatment.

使用碘作為二色性色素時,一般採用於含有碘及碘化鉀之水 溶液中浸漬聚乙烯醇系樹脂薄膜而染色之方法。在此水溶液中之碘的含量係相對於水每100重量份時,一般為0.01至1重量份,碘化鉀之含量係相對於水每100重量份時,一般為0.5至20重量份。使用碘作為二色性色素時,供給於染色之水溶液的溫度一般為20至40℃,又,對此水溶液之浸漬時間(染色時間)一般為20至1800秒。 When iodine is used as a dichroic dye, it is generally used in water containing iodine and potassium iodide. A method of dyeing a solution by immersing a polyvinyl alcohol-based resin film in a solution. The content of iodine in the aqueous solution is usually 0.01 to 1 part by weight per 100 parts by weight of water, and the content of potassium iodide is usually 0.5 to 20 parts by weight per 100 parts by weight of water. When iodine is used as the dichroic dye, the temperature of the aqueous solution to be dyed is generally 20 to 40 ° C, and the immersion time (dyeing time) of the aqueous solution is generally 20 to 1800 seconds.

另外,使用二色性有機染料作為二色性色素時,一般係採用於含有水溶液之二色性有機染料的水溶液中浸漬聚乙烯醇系樹脂薄膜而染色之方法。在此水溶液中之二色性有機染料的含量係相對於水每100重量份時,一般為1×10-4至10重量份,宜為1×10-3至1重量份,更宜為1×10-3至1×10-2重量份。此水溶液亦可含有硫酸鈉等無機鹽作為染色助劑。使用二色性有機染料作為二色性色素時,供給於染色之水溶液的溫度一般為20至80℃,又,對此水溶液之浸漬時間(染色時間)一般為10至1800秒。 Further, when a dichroic organic dye is used as the dichroic dye, a method in which a polyvinyl alcohol-based resin film is immersed in an aqueous solution containing an aqueous solution of a dichroic organic dye and dyed is generally used. The content of the dichroic organic dye in the aqueous solution is usually from 1 × 10 -4 to 10 parts by weight, preferably from 1 × 10 -3 to 1 part by weight, more preferably 1 part by weight per 100 parts by weight of water. ×10 -3 to 1 × 10 -2 parts by weight. The aqueous solution may also contain an inorganic salt such as sodium sulfate as a dyeing aid. When a dichroic organic dye is used as the dichroic dye, the temperature of the aqueous solution to be dyed is generally 20 to 80 ° C, and the immersion time (dyeing time) of the aqueous solution is usually 10 to 1800 seconds.

硼酸處理步驟係可藉由將經二色性色素染色之聚乙烯醇系樹脂薄膜浸漬於硼酸水溶液來進行。硼酸水溶液中之硼酸的含量係相對於水每100重量份時,一般為2至15重量份,宜為5至12重量份。使用碘作為上述染色處理步驟中之二色性色素時,此步驟使用之硼酸水溶液係宜為含有碘化鉀。此時,硼酸水溶液中之碘化鉀的含量係相對於水每100重量份時,一般為0.1至15重量份,宜為5至12重量份。對硼酸水溶液的浸漬時間一般為60至1200秒,宜為150至600秒,更宜為200至400秒。硼酸水溶液的溫度一般為50℃以上,宜為50至85℃,更宜為60至80℃。 The boric acid treatment step can be carried out by immersing the polyvinyl alcohol-based resin film dyed with the dichroic dye in an aqueous boric acid solution. The content of boric acid in the aqueous boric acid solution is usually 2 to 15 parts by weight, preferably 5 to 12 parts by weight, per 100 parts by weight of the water. When iodine is used as the dichroic dye in the above dyeing treatment step, the aqueous boric acid solution used in this step preferably contains potassium iodide. At this time, the content of potassium iodide in the aqueous boric acid solution is usually 0.1 to 15 parts by weight, preferably 5 to 12 parts by weight, per 100 parts by weight of the water. The immersion time for the aqueous boric acid solution is generally from 60 to 1200 seconds, preferably from 150 to 600 seconds, more preferably from 200 to 400 seconds. The temperature of the aqueous boric acid solution is usually 50 ° C or higher, preferably 50 to 85 ° C, more preferably 60 to 80 ° C.

繼而,在水洗處理步驟中,係使經上述硼酸處理後之聚乙烯 醇系樹脂薄膜例如浸漬於水而進行水洗處理。水洗處理中之水的溫度一般為5至40℃,浸漬時間一般為1至120秒。水洗處理後,一般會實施乾燥處理,而得到偏光膜。乾燥處理係例如可使用熱風乾燥機或遠紅外線加熱器等而進行。乾燥處理之溫度一般為30至100℃,宜為50至80℃。乾燥處理之時間一般為60至600秒,宜為120至600秒。 Then, in the water washing treatment step, the polyethylene treated by the above boric acid is used The alcohol resin film is immersed in water, for example, and is subjected to a water washing treatment. The temperature of the water in the water washing treatment is generally 5 to 40 ° C, and the immersion time is usually 1 to 120 seconds. After the water washing treatment, a drying treatment is generally performed to obtain a polarizing film. The drying treatment can be carried out, for example, using a hot air dryer or a far infrared heater. The temperature of the drying treatment is usually from 30 to 100 ° C, preferably from 50 to 80 ° C. The drying treatment time is generally from 60 to 600 seconds, preferably from 120 to 600 seconds.

依以上之做法,可製作於經單軸延伸之聚乙烯醇系樹脂薄膜吸附配向有二色性色素而成的偏光膜。此偏光膜之厚度可為5至40μm左右。 According to the above, a polarizing film in which a uniaxially stretched polyvinyl alcohol-based resin film is adsorbed and has a dichroic dye can be produced. The polarizing film may have a thickness of about 5 to 40 μm.

[由熱塑性樹脂所構成之保護膜] [Protective film made of thermoplastic resin]

如前述般,可於偏光膜42之一面貼合構成複合相位差板20之由環烯烴系樹脂薄膜所構成的第二相位差板18,並於偏光膜42之相反側的面貼合由熱塑性樹脂所構成之另一保護膜44。保護膜44亦介由接著劑而貼合於偏光膜42。保護膜44係可由例如醋酸纖維素系樹脂、聚烯烴系樹脂、丙烯酸系樹脂、聚醯亞胺系樹脂、聚碳酸酯系樹脂、聚酯系樹脂等在該領域中以往即廣泛作為保護膜之形成材料而使用的適當材料所構成。從量產性或接著性之觀點來看,此等之中,宜使用醋酸纖維素系樹脂薄膜作為保護膜44。從設置表面處理層之容易性及光學特性之觀點來看,宜使用醋酸纖維素系樹脂薄膜來作為保護膜44。 As described above, the second retardation film 18 made of the cycloolefin-based resin film constituting the composite phase difference plate 20 can be bonded to one surface of the polarizing film 42 and bonded to the surface on the opposite side of the polarizing film 42 by thermoplasticity. Another protective film 44 composed of a resin. The protective film 44 is also bonded to the polarizing film 42 via an adhesive. The protective film 44 can be widely used as a protective film in the field, for example, a cellulose acetate resin, a polyolefin resin, an acrylic resin, a polyimide resin, a polycarbonate resin, a polyester resin, or the like. It consists of a suitable material used to form the material. From the viewpoint of mass productivity or adhesion, among these, a cellulose acetate resin film is preferably used as the protective film 44. From the viewpoint of easiness in providing the surface treatment layer and optical characteristics, a cellulose acetate resin film is preferably used as the protective film 44.

醋酸纖維素系樹脂薄膜係由纖維素之部分或完全醋酸酯化物所構成的薄膜,可舉例如三乙醯基纖維素薄膜、二乙醯基纖維素薄膜等。如此之醋酸纖維素系樹脂薄膜係可使用適當的市售品,例如富士Film(股)所販售之"Fujitac TD80"、"Fujitac TD80UF"、及 "Fujitac TD80UZ"、Konica Minolta Opto(股)所販售的"KC8UX2M"、"KC8UY"及"KC4UEW"等(以上,任一者均為商品名)。 The cellulose acetate-based resin film is a film composed of a part of cellulose or a completely acetate ester, and examples thereof include a triethylenesulfonated cellulose film and a diethyl fluorene-based cellulose film. As such a cellulose acetate-based resin film, a commercially available product such as "Fujitac TD80" or "Fujitac TD80UF" sold by Fuji Film Co., Ltd., and "Fujitac TD80UZ", "KC8UX2M", "KC8UY", and "KC4UEW" sold by Konica Minolta Opto (shares, all of which are trade names).

偏光膜42與由熱塑性樹脂所構成之保護膜44,係使用後述之適當的接著劑而貼合。為了提昇兩者之接著性,亦可對兩者之接著面的任一者或兩者適當實施電漿處理、電暈處理、紫外線照射處理、火焰處理、皂化處理、底塗處理等用以提昇接著性之表面處理。以醋酸纖維素系樹脂薄膜構成保護膜44並使用後述之水系接著劑而貼黏於偏光膜42時,對該醋酸纖維素系樹脂薄膜實施之較佳表面處理之一可舉例如皂化處理。皂化處理係藉由在氫氧化鈉或氫氧化鉀等鹼的水溶液中浸漬薄膜來進行。 The polarizing film 42 and the protective film 44 made of a thermoplastic resin are bonded together using an appropriate adhesive described later. In order to improve the adhesion between the two, plasma treatment, corona treatment, ultraviolet irradiation treatment, flame treatment, saponification treatment, primer treatment, etc. may be appropriately applied to either or both of the two surfaces. Subsequent surface treatment. When the protective film 44 is formed of a cellulose acetate-based resin film and adhered to the polarizing film 42 by using a water-based adhesive to be described later, one of preferable surface treatments to the cellulose acetate-based resin film is, for example, a saponification treatment. The saponification treatment is carried out by immersing a film in an aqueous solution of an alkali such as sodium hydroxide or potassium hydroxide.

由熱塑性樹脂所構成之保護膜44係宜為薄者,但若太薄,則會使強度降低,有加工性劣化之傾向,另一方面,若太厚,則會使透明性降低,或有使複合偏光板50之重量變大的傾向。若從如此之觀點來看,保護膜44之厚度一般係10至200μm,宜為20至150μm,更佳係30至100μm。 The protective film 44 made of a thermoplastic resin is preferably thin. However, if it is too thin, the strength is lowered and the workability tends to be deteriorated. On the other hand, if it is too thick, the transparency is lowered, or The weight of the composite polarizing plate 50 tends to increase. From such a viewpoint, the thickness of the protective film 44 is generally 10 to 200 μm, preferably 20 to 150 μm, more preferably 30 to 100 μm.

由熱塑性樹脂所構成之保護膜44,係在其與貼黏於偏光膜42之面相反側的面,亦可實施防眩處理、硬塗處理、抗靜電處理、抗反射處理等表面處理。 The protective film 44 made of a thermoplastic resin may be subjected to a surface treatment such as an antiglare treatment, a hard coating treatment, an antistatic treatment, or an antireflection treatment, on the surface opposite to the surface adhered to the polarizing film 42.

[將偏光膜與保護膜及複合相位差板貼黏之接著劑] [Adhesive for bonding polarizing film to protective film and composite phase difference plate]

偏光膜42與由熱塑性樹脂所構成之保護膜44的貼黏、以及偏光膜42與構成複合相位差板20之第二相位差板18的貼黏,係使用接著劑。藉此,如第2圖所示,在偏光膜42與保護膜44之間形成第二接著劑層32,在偏光膜與第二相位差板18之間形成第三接著劑層33。因此而使用之接著劑係只要是對於兩者顯現接 著力者即可,可舉例如使接著劑成分溶解或分散於水之水系接著劑、或含有活性能量線硬化性化合物之硬化性接著劑。若考量到偏光膜42之表面為親水性,則宜為使接著劑成分溶解或分散於水之水系接著劑。從可使硬化後的接著劑層變薄之觀點來看,亦以水系接著劑為佳。水系接著劑之主成分係可使用聚乙烯醇系樹脂或胺基甲酸酯樹脂等。又,構成第二接著劑層32與第三接著劑層33之接著劑係可為相同亦可為相異,但若可得到適度之接著性,則從作業效率之觀點來看係以使用相同者為有利。 The adhesion of the polarizing film 42 to the protective film 44 made of a thermoplastic resin and the adhesion of the polarizing film 42 to the second phase difference plate 18 constituting the composite phase difference plate 20 are as follows. Thereby, as shown in FIG. 2, the second adhesive layer 32 is formed between the polarizing film 42 and the protective film 44, and the third adhesive layer 33 is formed between the polarizing film and the second phase difference plate 18. Therefore, the adhesive used is as long as it is displayed for both. The active ingredient may be, for example, a water-based adhesive in which an adhesive component is dissolved or dispersed in water, or a curable adhesive containing an active energy ray-curable compound. When the surface of the polarizing film 42 is considered to be hydrophilic, it is preferably a water-based adhesive which dissolves or disperses the adhesive component in water. From the viewpoint of making the adhesive layer after hardening thin, a water-based adhesive is also preferred. A polyvinyl alcohol-based resin, a urethane resin, or the like can be used as the main component of the aqueous binder. Further, the adhesive agent constituting the second adhesive layer 32 and the third adhesive layer 33 may be the same or different, but if an appropriate adhesiveness is obtained, the same use is used from the viewpoint of work efficiency. It is beneficial.

使用聚乙烯醇系樹脂作為水系接著劑之主成分時,該聚乙烯醇系樹脂係藉由將聚醋酸乙烯酯系樹脂予以皂化來得到。聚醋酸乙烯酯系樹脂可為屬於醋酸乙烯酯之均聚物的聚醋酸乙烯酯,此外亦可為醋酸乙烯酯及可與其共聚合的其他單體之共聚物。可與醋酸乙烯酯共聚合的其他單體可舉例如不飽和羧酸類、不飽和磺酸類、烯烴類、乙烯基醚類、具有銨基之丙烯醯胺類等。接著劑所用之聚乙烯醇系樹脂宜為具有適度的聚合度,例如當製成4重量%濃度的水溶液時,黏度宜為4至50mPa.sec的範圍內,更宜為於6至30mPa.sec的範圍內。 When a polyvinyl alcohol-based resin is used as a main component of a water-based adhesive, the polyvinyl alcohol-based resin is obtained by saponifying a polyvinyl acetate-based resin. The polyvinyl acetate-based resin may be a polyvinyl acetate which is a homopolymer of vinyl acetate, or may be a copolymer of vinyl acetate and other monomers copolymerizable therewith. Other monomers which can be copolymerized with vinyl acetate include, for example, unsaturated carboxylic acids, unsaturated sulfonic acids, olefins, vinyl ethers, acrylamides having an ammonium group, and the like. The polyvinyl alcohol-based resin used in the subsequent agent preferably has a moderate degree of polymerization. For example, when a 4% by weight aqueous solution is prepared, the viscosity is preferably in the range of 4 to 50 mPa.sec, more preferably 6 to 30 mPa.sec. In the range.

接著劑所用之聚乙烯醇系樹脂的皂化度係一般宜為80莫耳%以上,更宜為90莫耳%以上。若接著劑所用之聚乙烯醇系樹脂的皂化度低,則所得到之接著劑層的耐水性有易變成不充分的傾向。 The degree of saponification of the polyvinyl alcohol-based resin used in the subsequent agent is generally preferably 80 mol% or more, more preferably 90 mol% or more. When the degree of saponification of the polyvinyl alcohol-based resin used for the adhesive is low, the water resistance of the obtained adhesive layer tends to be insufficient.

接著劑係較宜使用被改性之聚乙烯醇系樹脂。就適宜的改性聚乙烯醇系樹脂而言,可舉例如被乙醯乙醯基改性之聚乙烯醇系樹脂、被陰離子改性之聚乙烯醇系樹脂、被陽離子改性之聚乙烯醇系樹脂等。若使用如此之被改性之聚乙烯醇系樹脂,即易得到 提昇接著劑層之耐水性的效果。 The modified polyvinyl alcohol-based resin is preferably used in the subsequent step. The suitable modified polyvinyl alcohol-based resin may, for example, be a polyvinyl alcohol-based resin modified with an acetamidine group, an anion-modified polyvinyl alcohol-based resin, or a cationically modified polyvinyl alcohol. Resin or the like. If such a modified polyvinyl alcohol-based resin is used, it is easy to obtain Improve the water resistance of the adhesive layer.

被乙醯乙醯基改性之聚乙烯醇系樹脂係除了具有構成聚乙烯醇系樹脂骨架之羥基以外亦具有乙醯乙醯基(CH3COCH2CO-)者,且亦可具有其他之醯基,例如乙醯基等。典型上,此乙醯乙醯基係以構成聚乙烯醇之羥基的氫原子被取代之狀態存在。被乙醯乙醯基改性之聚乙烯醇系樹脂係可藉由例如使聚乙烯醇與二烯酮(diketene)反應之方法來製造。被乙醯乙醯基改性之聚乙烯醇系樹脂係因具有反應性高之官能基的乙醯乙醯基,故在提昇接著劑層之耐久性上為較佳。 The polyvinyl alcohol-based resin modified with an acetamidine group has an ethyl acetonitrile group (CH 3 COCH 2 CO-) in addition to the hydroxyl group constituting the polyvinyl alcohol-based resin skeleton, and may have other A sulfhydryl group, such as an ethyl group. Typically, the acetamidine group is present in a state in which a hydrogen atom constituting a hydroxyl group of the polyvinyl alcohol is substituted. The polyvinyl alcohol-based resin modified with an acetamidine group can be produced, for example, by a method in which polyvinyl alcohol is reacted with diketene. The polyvinyl alcohol-based resin modified with an acetamidine group is preferred because it has a highly reactive ethylenic acid group. Therefore, it is preferable to improve the durability of the adhesive layer.

在被乙醯乙醯基改性之聚乙烯醇系樹脂中之乙醯乙醯基的含量只要為0.1莫耳%以上即可,無特別限制。此處所謂之乙醯乙醯基的含量,係以百分率表示聚乙烯醇系樹脂之羥基、乙醯乙醯基及其他醯基(乙醯基等)的合計量中之乙醯乙醯基的莫耳分率之值,有時稱為「乙醯乙醯基化度」。若聚乙烯醇系樹脂中之乙醯乙醯基化度低於0.1莫耳%,有使提昇接著劑層之耐水性的效果變成不充分的傾向。聚乙烯醇系樹脂中之乙醯乙醯基化度宜為0.1至40莫耳%左右,更宜為1至20莫耳%,尤宜為2至7莫耳%。若乙醯乙醯基化度超過40莫耳%,則有使提昇耐水性的效果變小的傾向。 The content of the ethyl oxime group in the polyvinyl alcohol-based resin modified with the acetamidine group is not particularly limited as long as it is 0.1 mol% or more. The content of the acetamidine group in the above is a percentage of the total amount of the hydroxyl group of the polyvinyl alcohol-based resin, the ethyl hydrazide group, and the other thiol group (ethyl fluorenyl group). The value of the molar fraction is sometimes referred to as "the degree of acetylation". When the degree of acetylation of the polyvinyl alcohol-based resin is less than 0.1 mol%, the effect of improving the water resistance of the adhesive layer tends to be insufficient. The degree of acetylation of the polyvinyl alcohol-based resin is preferably from about 0.1 to 40 mol%, more preferably from 1 to 20 mol%, particularly preferably from 2 to 7 mol%. When the degree of acetylation of the ethyl oxime exceeds 40 mol%, the effect of improving the water resistance tends to be small.

被陰離子改性之聚乙烯醇系樹脂係除了具有構成聚乙烯醇骨架之羥基以外亦具有陰離子性基(典型上係羧基(-COOH)或其鹽)者,且亦可具有其他醯基,例如乙醯基等。此被陰離子改性之聚乙烯醇系樹脂係可舉例如藉由使具有陰離子性基(典型上係羧基)之不飽和單體與醋酸乙烯酯進行共聚合後再皂化之方法來製造。 另外,被陽離子改性之聚乙烯醇系樹脂係除了具有構成聚乙烯醇骨架之羥基以外亦具有陽離子性基(典型上係三級胺基或四級銨基)者,且亦可具有其他醯基,例如乙醯基等。此被陽離子改性之聚乙烯醇系樹脂係可舉例如藉由使具有陽離子性基(典型上係三級胺基或四級銨基)之不飽和單體與醋酸乙烯酯進行共聚合後再皂化之方法來製造。 The anion-modified polyvinyl alcohol-based resin has an anionic group (typically a carboxyl group (-COOH) or a salt thereof) in addition to a hydroxyl group constituting the polyvinyl alcohol skeleton, and may have other mercapto groups, for example, Ethyl group and so on. The anion-modified polyvinyl alcohol-based resin can be produced, for example, by copolymerizing an unsaturated monomer having an anionic group (typically a carboxyl group) with vinyl acetate and then saponifying. Further, the cationically modified polyvinyl alcohol-based resin has a cationic group (typically a tertiary amino group or a quaternary ammonium group) in addition to a hydroxyl group constituting the polyvinyl alcohol skeleton, and may have other defects. Base, such as ethyl thiol and the like. The cationically modified polyvinyl alcohol-based resin may be, for example, obtained by copolymerizing an unsaturated monomer having a cationic group (typically a tertiary amino group or a quaternary ammonium group) with vinyl acetate. The method of saponification is manufactured.

本發明所用之接著劑可為含有2種以上上述被改性之聚乙烯醇系樹脂者,又,亦可為聚醋酸乙烯酯的完全或部分皂化物等含有未改性的聚乙烯醇系樹脂及已改性的聚乙烯醇系樹脂之兩者的物質。 The adhesive used in the present invention may be one or more types of the above-mentioned modified polyvinyl alcohol-based resin, or may be an unmodified polyvinyl alcohol-based resin such as a wholly or partial saponified product of polyvinyl acetate. And a substance of both of the modified polyvinyl alcohol-based resins.

以聚乙烯醇系樹脂作為主成分的接著劑係可以水溶液之形式使用,故其濃度係宜相對於水100重量份而使聚乙烯醇系樹脂成為在1至20重量份之範圍內,其中宜為1至15重量份,更宜為1至10重量份,尤宜為2至10重量份之範圍內。若水溶液中之聚乙烯醇系樹脂的濃度太小,則有接著性易降低的傾向,另外,若其濃度太大,則所得到之偏光板的光學特性有易降低之傾向。此接著劑所用之水係可為純水、超純水、自來水等,無特性限制,但從保持所形成之接著劑層的均一性及透明性之觀點來看,宜為純水或超純水。又,亦可在接著劑水溶液中添加甲醇或乙醇等醇。 The adhesive agent containing a polyvinyl alcohol-based resin as a main component may be used in the form of an aqueous solution. Therefore, the concentration thereof is preferably in the range of 1 to 20 parts by weight based on 100 parts by weight of water. It is from 1 to 15 parts by weight, more preferably from 1 to 10 parts by weight, particularly preferably from 2 to 10 parts by weight. When the concentration of the polyvinyl alcohol-based resin in the aqueous solution is too small, the adhesion tends to be lowered, and if the concentration is too large, the optical characteristics of the obtained polarizing plate tend to be lowered. The water used in the adhesive may be pure water, ultrapure water, tap water, etc., and has no characteristic limitation, but from the viewpoint of maintaining the uniformity and transparency of the formed adhesive layer, it is preferably pure water or ultrapure. water. Further, an alcohol such as methanol or ethanol may be added to the aqueous solution of the adhesive.

構成接著劑之聚乙烯醇系樹脂係可從市售品中適當選擇而使用。具體上可舉例如:屬於具有高的皂化度的聚乙烯醇且由Kuraray(股)所販售之"PVA-117H"、或從日本合成化學工業(股)所販售的"Gohsenol NH-20"、屬於被乙醯乙醯基改性之聚乙烯醇且由日本合成化學工業(股)所販售的"Gohsefimer Z"系列、屬於被陰離子 改性之聚乙烯醇且由Kuraray所販售之"KL-318"及"KM-118"、或由日本合成化學工業(股)所販售的"Gohsenol T-330"、屬於被陽離子改性之聚乙烯醇且由Kuraray所販售之"CM-318"、由日本合成化學工業(股)所販售的"Gohsefimer K-210"等(以上,任一者均為商品名)。 The polyvinyl alcohol-based resin constituting the adhesive can be appropriately selected from commercially available products and used. Specifically, for example, "PVA-117H" which is a polyvinyl alcohol having a high degree of saponification and sold by Kuraray, or "Gohsenol NH-20" which is sold from the Japanese synthetic chemical industry. "The "Gohsefimer Z" series, which is a polyvinyl alcohol modified by an acetamidine group and sold by the Japan Synthetic Chemical Industry Co., Ltd., belongs to the anion. Modified polyvinyl alcohol and "KL-318" and "KM-118" sold by Kuraray, or "Gohsenol T-330" sold by Japan Synthetic Chemical Industry Co., Ltd., which are modified by cations "CM-318" which is sold by Kuraray, "Gohsefimer K-210" sold by Japan Synthetic Chemical Industry Co., Ltd. (all of which are trade names).

以聚乙烯醇系樹脂作為主成分的水系接著劑係可含有交聯劑。交聯劑只要為含有對於聚乙烯醇系樹脂具有反應性之官能基的化合物即可,無特別限制,可使用以往在聚乙烯醇系樹脂中所使用者。若依據官能基之差異來揭示可成為交聯劑之化合物,則有:於分子內具有至少2個異氰酸基(-NCO)的異氰酸酯化合物;於分子內具有至少2個環氧基(epoxy group)的環氧基化合物;單-或二-醛類;有機鈦化合物;鎂、鈣、鐵、鎳、鋅、及鋁等二價或三價金屬的無機鹽;乙醛酸之金屬鹽;羥甲基三聚氰胺等。 The water-based adhesive containing a polyvinyl alcohol-based resin as a main component may contain a crosslinking agent. The crosslinking agent is not particularly limited as long as it contains a functional group reactive with a polyvinyl alcohol-based resin, and can be used conventionally in a polyvinyl alcohol-based resin. If a compound which can be a crosslinking agent is disclosed depending on the difference in functional groups, there are: an isocyanate compound having at least 2 isocyanato groups (-NCO) in the molecule; and having at least 2 epoxy groups in the molecule (epoxy) Group) of epoxy compounds; mono- or di-aldehydes; organotitanium compounds; inorganic salts of divalent or trivalent metals such as magnesium, calcium, iron, nickel, zinc, and aluminum; metal salts of glyoxylic acid; Hydroxymethyl melamine and the like.

成為交聯劑之異氰酸酯化合物的具體例可舉例如伸甲苯基二異氰酸酯、氫化伸甲苯基二異氰酸酯、三羥甲基丙烷與伸甲苯基二異氰酸酯的加成物、二苯基甲烷二異氰酸酯、三苯基甲烷三異氰酸酯、異佛爾酮二異氰酸酯、此等之酮肟嵌段物或酚嵌段物等。 Specific examples of the isocyanate compound to be a crosslinking agent include, for example, tolyl diisocyanate, hydrogenated tolyl diisocyanate, an adduct of trimethylolpropane and tolyl diisocyanate, diphenylmethane diisocyanate, and the like. Phenylmethane triisocyanate, isophorone diisocyanate, ketoxime blocks or phenolic blocks, and the like.

成為交聯劑之環氧基化合物的具體例可舉例如:乙二醇二縮水甘油基醚、聚乙二醇二縮水甘油基醚、甘油之二-或三-縮水甘油基醚、1,6-己二醇二縮水甘油基醚、三羥甲基丙烷三縮水甘油基醚、二縮水甘油基苯胺、二縮水甘油基胺;使屬於聚伸烷基聚胺與二羧酸的反應物之聚醯胺聚胺,與表氯醇(epichlorohydrin)反應而得到之水溶性的聚醯胺環氧樹脂等。 Specific examples of the epoxy group-forming compound to be a crosslinking agent include ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, glycerol di- or tri-glycidyl ether, and 1,6. - hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, diglycidyl aniline, diglycidylamine; polymerization of a reactant belonging to a polyalkylene polyamine and a dicarboxylic acid A polyamide polyamine, a water-soluble polyamine epoxy resin obtained by reacting with epichlorohydrin or the like.

成為交聯劑之單醛類的具體例可舉例如甲醛、乙醛、丙醛、 丁醛等,二醛類的具體例可舉例如乙二醛、丙二醛、丁二醛、戊二醛、順丁烯二醛、酞醛(phthalaldehyde)等。 Specific examples of the monoaldehyde to be a crosslinking agent include, for example, formaldehyde, acetaldehyde, and propionaldehyde. Specific examples of the dialdehydes such as butyraldehyde include, for example, glyoxal, malondialdehyde, succinaldehyde, glutaraldehyde, maleic aldehyde, and phthalaldehyde.

成為交聯劑之有機鈦化合物係由Matsumoto Fine Chemical(股)販售各種商品。從該公司之有機鈦化合物相關的網頁(由網路<URL:http://www.m-chem.co.jp/products/productsl.html>於平成23年(2011年)11月16日檢索>,將本發明適用之水溶性有機鈦化合物以其示性式、該公司所稱之化學名、該公司之商品名的順序而揭示,係有如下述者:[(CH3)2CHO]2Ti[OCH2CH2N(CH2CH2OH)2]2:該公司所稱之化學名為「鈦二異丙氧基雙(三乙醇胺酸酯)」,於該公司之商品名為"Orgatix TC-400";[(HO)2Ti[OCH(CH3)COO-]2(NH4 +)2:該公司所稱之化學名為「鈦乳酸酯銨鹽」,於該公司之商品名為"Orgatix TC-300";[(HO)2Ti[OCH(CH3)COOH]2:該公司所稱之化學名為「鈦乳酸酯」,於該公司之商品名為"Orgatix TC-310"及"Orgatix TC-315"。 An organic titanium compound which becomes a crosslinking agent is sold by Matsumoto Fine Chemical Co., Ltd. in various commodities. From the company's organic titanium compound related webpage (retrieved by the Internet <URL: http://www.m-chem.co.jp/products/productsl.html> in Heisei 23 (2011) November 16 The water-soluble organotitanium compound to which the present invention is applied is disclosed in the order of its formula, the company's chemical name, and the company's trade name, as follows: [(CH 3 ) 2 CHO] 2 Ti[OCH 2 CH 2 N(CH 2 CH 2 OH) 2 ] 2 : The company's chemical name is "titanium diisopropoxy bis (triethanolamine)", the trade name of the company "Orgatix TC-400"; [(HO) 2 Ti[OCH(CH 3 )COO - ] 2 (NH 4 + ) 2 : The company's chemical name is "titanium lactate ammonium salt" at the company The trade name is "Orgatix TC-300"; [(HO) 2 Ti[OCH(CH 3 )COOH] 2 : The company's chemical name is "titanium lactate", the trade name of the company is " Orgatix TC-310" and "Orgatix TC-315".

又,乙醛酸之金屬鹽係宜為鹼金屬鹽或鹼土金屬鹽,可舉例如乙醛酸鈉、乙醛酸鉀、乙醛酸鎂、乙醛酸鈣等。 Further, the metal salt of glyoxylic acid is preferably an alkali metal salt or an alkaline earth metal salt, and examples thereof include sodium glyoxylate, potassium glyoxylate, magnesium glyoxylate, and calcium glyoxylate.

此等交聯劑中,可適宜使用以上述水溶性聚醯胺環氧基樹脂為首的環氧基化合物、或醛類、羥甲基三聚氰胺、乙醛酸之鹼金屬鹽或鹼土金屬鹽等。 Among these crosslinking agents, an epoxy compound such as the above-mentioned water-soluble polyamine epoxy resin, or an aldehyde, methylol melamine, an alkali metal salt of glyoxylic acid or an alkaline earth metal salt can be preferably used.

交聯劑係宜為與聚乙烯醇系樹脂一起溶解於水而形成接著劑。但如以下敘述,在水溶液中的交聯劑量僅需些許即可,故只要為對於水例如至少具有0.1重量%的溶解度者即可作為交聯劑使用。當然,本發明所用之交聯劑,係以具有一般被稱為水溶性 之對水的溶解度之化合物為較適宜。 The crosslinking agent is preferably dissolved in water together with a polyvinyl alcohol-based resin to form an adhesive. However, as described below, the amount of the crosslinking agent in the aqueous solution may be only a little required, so that it can be used as a crosslinking agent as long as it has a solubility of at least 0.1% by weight with respect to water. Of course, the cross-linking agent used in the present invention is generally referred to as water-soluble. Compounds which are soluble in water are preferred.

交聯劑之調配量係依照聚乙烯醇系樹脂之種類等而適當設計者,但相對於聚乙烯醇系樹脂100重量份,一般為5至60重量份,宜為10至50重量份。若以此範圍調配交聯劑,可得到良好的接著性。如先前所述,為了提昇接著劑層之耐久性,宜使用被乙醯乙醯基改性之聚乙烯醇系樹脂,但在此時,相對於聚乙烯醇系樹脂100重量份,宜調配交聯劑5至60重量份,更宜以10至50重量份之比率調配。若交聯劑之調配量太多,則會使接著劑之交聯反應以短時間進行,接著劑會有快速凝膠化之傾向,故使適用期(pot life)變極短而難以使用於工業上。 The amount of the crosslinking agent is appropriately designed according to the type of the polyvinyl alcohol-based resin, etc., but it is usually 5 to 60 parts by weight, preferably 10 to 50 parts by weight, per 100 parts by weight of the polyvinyl alcohol-based resin. If the crosslinking agent is blended in this range, good adhesion can be obtained. As described above, in order to improve the durability of the adhesive layer, it is preferred to use a polyvinyl alcohol-based resin modified with an acetamidine group, but at this time, it is preferable to mix and match with respect to 100 parts by weight of the polyvinyl alcohol-based resin. The crosslinking agent is 5 to 60 parts by weight, more preferably 10 to 50 parts by weight. If the amount of the crosslinking agent is too large, the crosslinking reaction of the adhesive agent is carried out in a short time, and the adhesive tends to gel rapidly, so that the pot life is extremely short and difficult to use. Industrial.

於接著劑中,在不阻礙本發明之效果的範圍內,亦可調配矽烷偶合劑、可塑劑、抗靜電劑、微粒子等以往公知的適當添加劑。 In the adhesive, a conventionally known suitable additive such as a decane coupling agent, a plasticizer, an antistatic agent, or fine particles may be blended in a range that does not inhibit the effects of the present invention.

使用胺基甲酸酯樹脂作為水系接著劑的主成分時,適當的接著劑之例可舉例如聚酯系離子聚合物(ionomer)型胺基甲酸酯樹脂與具有縮水甘油基氧基的化合物之混合物。此處所謂之聚酯系離子聚合物型胺基甲酸酯樹脂係指具有聚酯骨架的胺基甲酸酯樹脂,且於其中導入少量的離子性成分(親水成分)者。如此之離子聚合物型胺基甲酸酯樹脂係不使用乳化劑而直接在水中乳化成為乳液,故適宜使用於水系接著劑。將聚酯系離子聚合物型胺基甲酸酯樹脂使用於偏光膜與保護膜之接著劑一事係被記載於例如日本特開2005-070140號公報、日本專利第4432487號公報(=日本特開2005-181817號)及日本特開2005-208456號公報而為公知。 When a urethane resin is used as a main component of the aqueous binder, examples of a suitable binder include, for example, a polyester-based ionic polymer (ionomer) type urethane resin and a compound having a glycidyloxy group. a mixture. Here, the polyester-based ionic polymer type urethane resin refers to a urethane resin having a polyester skeleton, and a small amount of an ionic component (hydrophilic component) is introduced therein. Since such an ionic polymer type urethane resin is directly emulsified in water to form an emulsion without using an emulsifier, it is suitably used as a water-based adhesive. The use of a polyester-based ionic polymer-type urethane resin for a polarizing film and a protective film is described in, for example, Japanese Laid-Open Patent Publication No. 2005-070140, and Japanese Patent No. 4432487 (=Japanese Patent Co., Ltd.) It is known from Japanese Laid-Open Patent Publication No. 2005-208456.

偏光膜42與保護膜44及/或由環烯烴系樹脂所構成之第二相位差板18的貼黏,係亦可使用含有活性能量線硬化性化合物的硬 化性接著劑。「活性能量線硬化性化合物」意指可藉由活性能量線之照射進行硬化的化合物。活性能量線硬化性化合物係可為陽離子聚合性者,亦可為自由基聚合性者。陽離子聚合性化合物的例可舉例如於分子內具有至少1個環氧基的環氧化合物、於分子內具有至少1個氧雜環丁烷環(oxetane ring)的氧雜環丁烷化合物等。又,自由基聚合性化合物之例可舉例如於分子內具有至少1個(甲基)丙烯醯氧基的(甲基)丙烯酸系化合物等。 The adhesion of the polarizing film 42 to the protective film 44 and/or the second phase difference plate 18 made of a cycloolefin resin may be a hard one containing an active energy ray-curable compound. Chemical adhesive. The "active energy ray-curable compound" means a compound which can be hardened by irradiation with an active energy ray. The active energy ray-curable compound may be a cationically polymerizable one or a radical polymerizable one. Examples of the cationically polymerizable compound include an epoxy compound having at least one epoxy group in the molecule, and an oxetane compound having at least one oxetane ring in the molecule. Further, examples of the radical polymerizable compound include, for example, a (meth)acrylic compound having at least one (meth)acryloxy group in the molecule.

此用於貼黏之活性能量線硬化性化合物係宜為至少含有環氧化合物,藉此而特別在偏光膜42與由環烯烴系樹脂薄膜所構成之第二相位差板18之間顯示良好的密著性。又,以環氧化合物作為硬化性成分之活性能量線硬化性接著劑,係在以醋酸纖維素系樹脂薄膜構成保護膜44時,在其與偏光膜42之間亦顯示良好的密著性。 The active energy ray-curable compound for sticking preferably contains at least an epoxy compound, and particularly exhibits good adhesion between the polarizing film 42 and the second phase difference plate 18 composed of the cycloolefin resin film. Adhesiveness. In addition, when the protective film 44 is formed of a cellulose acetate-based resin film, the active energy ray-curable adhesive having an epoxy compound as a curable component exhibits good adhesion to the polarizing film 42 as well.

從耐候性或折射率、陽離子聚合性等的觀點來看,環氧化合物係宜為以於分子內不含有芳香環之環氧化合物作為主成分。於分子內不含有芳香環之環氧化合物係可例示如具有脂環式環的多元醇之縮水甘油基醚、脂肪族環氧化合物、脂環式環氧化合物等。可適宜使用於如此之活性能量線硬化性接著劑中的環氧化合物係例如在日本專利第4306270號公報(=日本特開2004-245925號)詳細說明,但此處亦說明概略。 From the viewpoints of weather resistance, refractive index, cationic polymerizability, and the like, the epoxy compound is preferably an epoxy compound containing no aromatic ring in the molecule as a main component. The epoxy compound which does not contain an aromatic ring in the molecule may, for example, be a glycidyl ether of a polyhydric alcohol having an alicyclic ring, an aliphatic epoxy compound, or an alicyclic epoxy compound. An epoxy compound which can be suitably used in such an active energy ray-curable adhesive is described in detail, for example, in Japanese Patent No. 4,306,270 (Japanese Patent Application Laid-Open No. Hei No. 2004-245925).

具有脂環式環的多元醇之縮水甘油基醚,係可為藉由使芳香族多元醇在觸媒的存在下、加壓下選擇性地與芳香環進行氫化反應而得到核氫化聚羥基化合物,再將該核氫化聚羥基化合物進行縮水甘油基醚化而成者。芳香族多元醇可舉例如:雙酚A、雙酚 F、及雙酚S等雙酚型化合物;酚酚醛清漆(phenol novolac)樹脂、甲酚酚醛清漆樹脂、及羥基苯甲醛酚酚醛清漆樹脂等酚醛清漆型樹脂;四羥基二苯基甲烷、四羥基二苯甲酮、及聚乙烯基酚等多官能型的化合物等。若使對於此等芳香族多元醇之芳香環進行氫化反應所得到之脂環式多元醇,與表氯醇反應,俾可形成縮水甘油基醚。如此之具有脂環式環的多元醇之縮水甘油基醚中,較佳者可舉例如被氫化之雙酚A的二縮水甘油基醚。 A glycidyl ether of a polyhydric alcohol having an alicyclic ring, which can be obtained by hydrogenating a aromatic polyhydric alcohol selectively in the presence of a catalyst under pressure and an aromatic ring to obtain a nuclear hydrogenated polyhydroxy compound. Further, the nuclear hydrogenated polyhydroxy compound is subjected to glycidyl etherification. Examples of the aromatic polyol include bisphenol A and bisphenol. F, and bisphenol type compounds such as bisphenol S; phenol novolac resin, cresol novolac resin, and phenol novolak resin such as hydroxybenzaldehyde phenol novolak resin; tetrahydroxydiphenylmethane, tetrahydroxyl A polyfunctional compound such as benzophenone or polyvinylphenol. When an alicyclic polyol obtained by hydrogenating an aromatic ring of such an aromatic polyol is reacted with epichlorohydrin, hydrazine can form a glycidyl ether. Among the glycidyl ethers of the polyol having such an alicyclic ring, for example, a diglycidyl ether of hydrogenated bisphenol A is preferable.

脂肪族環氧化合物係可為脂肪族多元醇或其環氧烷加成物的聚縮水甘油基醚。更具體而言,可舉例如:1,4-丁二醇的二縮水甘油基醚;1,6-己二醇的二縮水甘油基醚;甘油之三縮水甘油基醚;三羥甲基丙烷的三縮水甘油基醚;聚乙二醇的二縮水甘油基醚;丙二醇的二縮水甘油基醚;於乙二醇、丙二醇或甘油等脂肪族多元醇加成1種或2種以上之環氧烷(環氧乙烷或環氧丙烷)而得到之聚醚多元醇的聚縮水甘油基醚等。 The aliphatic epoxy compound may be a polyglycidyl ether of an aliphatic polyol or an alkylene oxide adduct thereof. More specifically, for example, diglycidyl ether of 1,4-butanediol; diglycidyl ether of 1,6-hexanediol; triglycidyl ether of glycerol; trimethylolpropane Triglycidyl ether; diglycidyl ether of polyethylene glycol; diglycidyl ether of propylene glycol; addition of one or more epoxy groups to aliphatic polyols such as ethylene glycol, propylene glycol or glycerin A polyglycidyl ether of a polyether polyol obtained by an alkane (ethylene oxide or propylene oxide).

脂環式環氧化合物係於分子內具有至少1個鍵結於脂環式環的環氧基之化合物。此處,「鍵結於脂環式環的環氧基」意指下式(III)所示之構造中的架橋之氧原子-O-,式中,n為2至5之整數。 The alicyclic epoxy compound is a compound having at least one epoxy group bonded to an alicyclic ring in the molecule. Here, the "epoxy group bonded to the alicyclic ring" means the oxygen atom -O- of the bridge in the structure represented by the following formula (III), wherein n is an integer of 2 to 5.

使除去此式(III)中的(CH2)n中之1個或複數個氫原子之形式的基鍵結於其他化學構造而成的化合物,係可成為脂環式環氧化合物。又,形成脂環式環之(CH2)n中的1個或複數個氫原子係可被甲基或乙基等直鏈狀烷基適當取代。 A compound in which one or a plurality of hydrogen atoms in the form of (CH 2 ) n in the formula (III) is bonded to another chemical structure can be used as an alicyclic epoxy compound. Further, one or a plurality of hydrogen atoms in the (CH 2 ) n forming the alicyclic ring may be appropriately substituted with a linear alkyl group such as a methyl group or an ethyl group.

以上之環氧化合物中,宜為脂環式環氧化合物,亦即宜為至少1個環氧基鍵結於脂環式環的化合物,尤其是具有氧雜聯環己烷環[在上述式(III)中n=3者]、或氧雜聯環庚烷環[在上述式(III)中n=4者]的環氧化合物係因硬化物之彈性率高,且在偏光膜與保護膜之間會賦予良好的接著性,故更宜使用。以下,揭示脂環式環氧化合物之具體例。此處先舉出化合物名,然後記示各對應之化學式,並對化合物名與其對應化學式賦予相同的符號。 The above epoxy compound is preferably an alicyclic epoxy compound, that is, preferably a compound having at least one epoxy group bonded to the alicyclic ring, especially having an oxacyclohexane ring [in the above formula The epoxy compound in (III) where n = 3 or the oxaheterocycloheptane ring [n=4 in the above formula (III)] has a high modulus of elasticity due to the cured product, and is in a polarizing film and protection. The film will give good adhesion between the films, so it is more suitable to use. Specific examples of the alicyclic epoxy compound are disclosed below. Here, the compound name is given first, and then the corresponding chemical formula is indicated, and the compound name and the corresponding chemical formula are given the same symbols.

A:3,4-環氧基環己烷羧酸3,4-環氧基環己基甲酯、B:3,4-環氧基-6-甲基環己烷羧酸3,4-環氧基-6-甲基環己基甲酯、C:伸乙基雙(3,4-環氧基環己烷羧酸酯)、D:己二酸雙(3,4-環氧基環己基甲基)酯、E:己二酸雙(3,4-環氧基-6-甲基環己基甲基)酯、F:二乙二醇雙(3,4-環氧基環己基甲基醚)、G:乙二醇雙(3,4-環氧基環己基甲基醚)、H:2,3,14,15-二環氧基-7,11,18,21-四氧雜三螺[5.2.2.5.2.2]二十一碳烷、I:3-(3,4-環氧基環己基)-8,9-環氧基-1,5-二氧雜螺[5.5]十一碳烷、J:4-乙烯基環己烯二氧化物、K:檸檬烯二氧化物、L:雙(2,3-環氧基環戊基)醚、M:二環戊二烯二氧化物等。 A: 3,4-epoxycyclohexylmethyl 3,4-epoxycyclohexanecarboxylic acid, 3:4-ring of 3,4-epoxy-6-methylcyclohexanecarboxylic acid Oxy-6-methylcyclohexylmethyl ester, C: exoethyl bis(3,4-epoxycyclohexanecarboxylate), D: adipic acid bis(3,4-epoxycyclohexyl) Methyl)ester, E: bis(3,4-epoxy-6-methylcyclohexylmethyl) adipate, F: diethylene glycol bis(3,4-epoxycyclohexylmethyl) Ether), G: ethylene glycol bis(3,4-epoxycyclohexylmethyl ether), H:2,3,14,15-diepoxy-7,11,18,21-tetraoxa Snail [5.2.2.5.2.2] icosane, I: 3-(3,4-epoxycyclohexyl)-8,9-epoxy-1,5-dioxaspiro[5.5] Undecane, J: 4-vinylcyclohexene dioxide, K: limonene dioxide, L: bis(2,3-epoxycyclopentyl) ether, M: dicyclopentadiene Oxide, etc.

A: A:

B: B:

C: C:

D: D:

E: E:

F: F:

G: G:

H: H:

I: I:

J: J:

K: K:

L: L:

M: M:

在活性能量線硬化性樹脂接著劑中,環氧化合物係可只單獨使用1種,亦可併用2種以上。 In the active energy ray-curable resin adhesive, the epoxy compound may be used alone or in combination of two or more.

又,活性能量線硬化性接著劑係除了含有上述環氧化合物以外,亦可含有氧雜環丁烷化合物。藉由添加氧雜環丁烷化合物,而可降低上述接著劑之黏度,並可加速硬化速度。 Further, the active energy ray-curable adhesive may contain an oxetane compound in addition to the epoxy compound. By adding an oxetane compound, the viscosity of the above-mentioned adhesive can be lowered, and the hardening speed can be accelerated.

氧雜環丁烷化合物係於分子內具有至少1個氧雜環丁烷環(4員環醚)之化合物,可舉例如3-乙基-3-羥基甲基氧雜環丁烷、1,4-雙[(3-乙基-3-氧雜環丁烷基)甲氧基甲基]苯、3-乙基-3-(苯氧基甲基)氧雜環丁烷、二[(3-乙基-3-氧雜環丁烷基)甲基]醚、3-乙基-3-(2-乙基己氧基甲基)氧雜環丁烷、酚酚醛清漆氧雜環丁烷等。氧雜環丁烷化合物的調配量係以活性能量線硬化性樹脂化合物全體作為基準,一般為50重量%以下,較佳係10至40重量%。氧雜環丁烷化合物係可容易取得市售品,可舉例如均為從東亞合成(股)販售之商品名"Aron oxetane OXT-101"、"Aron oxetane OXT-121"、"Aron oxetane OXT-211"、"Aron oxetane OXT-221"、"Aron oxetane OXT-212"等。 The oxetane compound is a compound having at least one oxetane ring (4-membered cyclic ether) in the molecule, and examples thereof include 3-ethyl-3-hydroxymethyloxetane and 1, 4-bis[(3-ethyl-3-oxetanyl)methoxymethyl]benzene, 3-ethyl-3-(phenoxymethyl)oxetane, bis[( 3-ethyl-3-oxetanyl)methyl]ether, 3-ethyl-3-(2-ethylhexyloxymethyl)oxetane, phenol novolac oxirane Alkane, etc. The amount of the oxetane compound is generally 50% by weight or less, preferably 10% to 40% by weight based on the total of the active energy ray-curable resin compound. The oxetane compound can be easily obtained as a commercial product, and for example, all of them are sold under the trade names "Aron oxetane OXT-101", "Aron oxetane OXT-121", "Aron oxetane OXT" sold from East Asia Synthetic Co., Ltd. -211", "Aron oxetane OXT-221", "Aron oxetane OXT-212" and so on.

當活性能量線硬化性接著劑含有環氧化合物或氧雜環丁烷化合物等陽離子聚合性化合物時,該接著劑通常調配有光陽離子聚合起始劑。若使用光陽離子聚合起始劑,則可在常溫下形成接著劑層,故可較不需考量偏光膜之耐熱性或膨脹造成之變形,並可密著性良好地貼合偏光膜與保護膜。又,光陽離子聚合起始劑係以光進行催化作用,故混合有該光陽離子聚合起始劑之上述接著劑係成為保存安定性及作業性優異者。 When the active energy ray-curable adhesive contains a cationically polymerizable compound such as an epoxy compound or an oxetane compound, the adhesive is usually formulated with a photocationic polymerization initiator. When a photocationic polymerization initiator is used, an adhesive layer can be formed at a normal temperature, so that deformation of the polarizing film due to heat resistance or expansion can be considered, and the polarizing film and the protective film can be attached with good adhesion. . Further, since the photocationic polymerization initiator is catalyzed by light, the above-mentioned adhesive agent in which the photocationic polymerization initiator is mixed is excellent in storage stability and workability.

光陽離子聚合起始劑係藉由可見光、紫外線、X線或電子束等活性能量線之照射而產生陽離子種或路易士酸,並起始陽離子聚合性化合物的聚合反應者。光陽離子聚合起始劑可為任一型式者,但若要舉出具體例,則有:芳香族重氮鹽;芳香族錪鹽或芳香族鋶鹽等鎓鹽;鐵-芳烴(arene)錯合物等。 The photocationic polymerization initiator is a polymerization initiator which initiates a cationically polymerizable compound by irradiation with an active energy ray such as visible light, ultraviolet light, X-ray or electron beam to generate a cationic species or a Lewis acid. The photocationic polymerization initiator may be of any type, but specific examples thereof include: an aromatic diazonium salt; an onium salt such as an aromatic onium salt or an aromatic onium salt; and an iron-aromatic hydrocarbon (arene) error. Compounds, etc.

芳香族重氮鹽可舉例如以下之化合物:六氟銻酸苯重氮鹽、六氟磷酸苯重氮鹽、六氟硼酸苯重氮鹽等。 Examples of the aromatic diazonium salt include the following compounds: benzene diazonium hexafluoroantimonate, benzene diazonium hexafluorophosphate, and benzene diazonium hexafluoroborate.

芳香族錪鹽可舉例如以下之化合物:肆(五氟苯基)硼酸二苯基錪、六氟磷酸二苯基錪、六氟銻酸二苯基錪、六氟磷酸二(4-壬基苯基)錪等。 The aromatic sulfonium salt may, for example, be a compound of diphenyl hydrazine (pentafluorophenyl)borate, diphenyl sulfonium hexafluorophosphate, diphenyl sulfonium hexafluoroantimonate or bis(4-fluorenyl) hexafluorophosphate. Phenyl) oxime and the like.

芳香族鋶鹽可舉例如以下之化合物:六氟磷酸三苯基鋶、六氟銻酸三苯基鋶、肆(五氟苯基)硼酸三苯基鋶、4,4'-雙(二苯基鋶基)二苯基硫醚雙六氟磷酸酯、4,4'-雙[二(β-羥基乙氧基)苯基鋶基]二苯基硫醚 雙六氟銻酸酯、4,4'-雙[二(β-羥基乙氧基)苯基鋶基]二苯基硫醚雙六氟磷酸酯、7-[二(對甲苯基)鋶基]-2-異丙基硫雜蒽酮六氟銻酸酯、7-[二(對甲苯基)鋶基]-2-異丙基硫雜蒽酮肆(五氟 苯基)硼酸酯、4-苯基羰基-4'-二苯基鋶基-二苯基硫醚六氟磷酸酯、4-(對第三丁基苯基羰基)-4'-二苯基鋶基-二苯基硫醚六氟銻酸酯、4-(對第三丁基苯基羰基)-4'-二(對甲苯基)鋶基-二苯基硫醚肆(五氟苯基)硼酸酯等。 The aromatic sulfonium salt may, for example, be a compound of the following: triphenylsulfonium hexafluorophosphate, triphenylsulfonium hexafluoroantimonate, triphenylsulfonium quinone (pentafluorophenyl)borate, 4,4'-bis(diphenyl) Diphenyl sulfide dihexafluorophosphate, 4,4'-bis[bis(β-hydroxyethoxy)phenylindenyl]diphenyl sulfide dihexafluoroantimonate, 4, 4'-bis[bis(β-hydroxyethoxy)phenylindenyl]diphenyl sulfide dihexafluorophosphate, 7-[bis(p-tolyl)indolyl]-2-isopropylsulfan Anthrone hexafluoroantimonate, 7-[bis(p-tolyl)indolyl]-2-isopropylthioxanthone oxime (pentafluoro Phenyl)borate, 4-phenylcarbonyl-4'-diphenylfluorenyl-diphenyl sulfide hexafluorophosphate, 4-(p-tert-butylphenylcarbonyl)-4'-diphenyl Benzyl-diphenyl sulfide hexafluoroantimonate, 4-(p-tert-butylphenylcarbonyl)-4'-di(p-tolyl)indenyl-diphenyl sulfide quinone (pentafluorobenzene) Base) borate or the like.

又,鐵-芳烴錯合物係可舉例如下之化合物。二甲苯-環戊二烯基鐵(II)六氟銻酸鹽、異丙苯-環戊二烯基鐵(II)六氟磷酸鹽、二甲苯-環戊二烯基鐵(II)參(三氟甲基磺醯基)甲烷化物等。 Further, the iron-aromatic complex compound can be exemplified by the following compounds. Xylene-cyclopentadienyl iron (II) hexafluoroantimonate, cumene-cyclopentadienyl iron (II) hexafluorophosphate, xylene-cyclopentadienyl iron (II) ginseng ( Trifluoromethylsulfonyl) methanide and the like.

此等光陽離子聚合起始劑係可容易取得市售品,例如分別以商品名可舉例如:由日本化藥(股)販售之"Kayarad PCI-220"及"Kayarad PCI-620";由Union Carbide公司所販售的"UVI-6990";由Daicel Cytec(股)所販售的"UVACURE 1590";由ADEKA(股)所販售之"Adeka optomer SP-150"及"Adeka optomer SP-170";由日本曹達(股)所販售的"CI-5102"、"CIT-1370"、"CIT-1682"、"CIP-1866S"、"CIP-2048S"及CIP-2064S";由綠化學(股)所販售之"DPI-101"、"DPI-102"、"DPI-103"、"DPI-105"、"MPI-103"、"MPI-105"、"BBI-101"、"BBI-102"、"BBI-103"、"BBI-105"、"TPS-101"、"TPS-102"、"TPS-103"、"TPS-105"、"MDS-103"、"MDS-105"、"DTS-102"及"DT-103";由Rhodia公司所販售之"PI-2074"等。 Such a photo-cationic polymerization initiator can be easily obtained as a commercial product, and for example, "Kayarad PCI-220" and "Kayarad PCI-620" sold by Nippon Kayaku Co., Ltd., respectively, by the trade name; "UVI-6990" sold by Union Carbide; "UVACURE 1590" sold by Daicel Cytec; "Adeka optomer SP-150" and "Adeka optomer SP-" sold by ADEKA 170"; "CI-5102", "CIT-1370", "CIT-1682", "CIP-1866S", "CIP-2048S" and CIP-2064S" sold by Japan's Soda Co., Ltd.; "DPI-101", "DPI-102", "DPI-103", "DPI-105", "MPI-103", "MPI-105", "BBI-101", which are sold by Chemicals Co., Ltd. "BBI-102", "BBI-103", "BBI-105", "TPS-101", "TPS-102", "TPS-103", "TPS-105", "MDS-103", "MDS -105", "DTS-102" and "DT-103"; "PI-2074" sold by Rhodia.

此等光陽離子聚合起始劑係可分別單獨使用,亦可混合2種以上而使用。此等之中,尤其以芳香族鋶鹽係因即使在300nm以上之波長區域亦具有紫外線吸收特性,故其硬化性優異,可賦予良好之機械強度,並且因可賦予具有偏光膜與保護膜之間的良好密著性之硬化物,故較宜使用。 These photocationic polymerization initiators may be used alone or in combination of two or more. Among these, in particular, the aromatic sulfonium salt has ultraviolet absorbing properties even in a wavelength region of 300 nm or more, so that it is excellent in curability, imparts good mechanical strength, and can be provided with a polarizing film and a protective film. It is better to use a hardened material with good adhesion.

光陽離子聚合起始劑之調配量,係相對於包含環氧化合物或 氧雜環丁烷化合物之陽離子聚合性化合物的合計100重量份,一般為0.5至20重量份,宜為1至6重量份。若光陽離子聚合起始劑之調配量少,則會使硬化不充分,有使機械強度或偏光膜與保護膜之間的接著性降低之傾向。另一方面,若光陽離子聚合起始劑之調配量太多,則會使硬化物中之離子性物質增加,因而使硬化物之吸濕性變高,可能使所得到之接著劑層的耐久性能降低。 The amount of the photocationic polymerization initiator is relative to the inclusion of an epoxy compound or The total amount of the cationically polymerizable compound of the oxetane compound is usually 0.5 to 20 parts by weight, preferably 1 to 6 parts by weight, based on 100 parts by weight. When the amount of the photocationic polymerization initiator is small, the curing is insufficient, and the mechanical strength or the adhesion between the polarizing film and the protective film tends to be lowered. On the other hand, if the amount of the photocationic polymerization initiator is too large, the ionic substance in the hardened material is increased, so that the hygroscopicity of the cured product is made high, and the resulting adhesive layer may be made durable. Performance is reduced.

又,活性能量線硬化性接著劑係亦可在含有上述環氧化合物之同時、或在含有環氧化合物及氧雜環丁烷化合物之同時,另含有自由基聚合性之(甲基)丙烯酸系化合物。藉由併用(甲基)丙烯酸系化合物,可期待提高接著劑層之硬度或機械強度之效果,更進一步,可更容易進行硬化性接著劑之黏度或硬化速度等之調整。如此之(甲基)丙烯酸系化合物,可舉例如與形成前述接著劑層之活性能量線硬化性樹脂組成物同樣者。 Further, the active energy ray-curable adhesive may further contain a radical polymerizable (meth)acrylic acid while containing the epoxy compound or an epoxy compound and an oxetane compound. Compound. By using a (meth)acrylic compound in combination, an effect of improving the hardness or mechanical strength of the adhesive layer can be expected, and further, the viscosity of the curable adhesive, the curing rate, and the like can be more easily adjusted. The (meth)acrylic compound may be the same as the active energy ray-curable resin composition forming the above-mentioned adhesive layer.

構成第二接著劑層32及/或第三接著劑層33之接著劑係亦可依需要而含有任意成分。如此之任意成分係可舉例如與先前關於在構成用以貼黏第一相位差板10與第二相位差板18之接著劑層31的硬化性樹脂組成物中可調配之成分所說明者相同者。 The adhesive agent constituting the second adhesive layer 32 and/or the third adhesive layer 33 may contain an optional component as needed. Such an optional component is, for example, the same as that described previously in the composition of the curable resin composition constituting the adhesive layer 31 for bonding the first retardation film 10 and the second retardation film 18. By.

[液晶顯示面板及液晶顯示裝置] [Liquid crystal display panel and liquid crystal display device]

以上所構成之本發明的複合偏光板50係可介由黏著劑層46而貼合於液晶胞並形成液晶顯示面板,該黏著劑層46係形成於複合相位差板20之與貼黏於偏光膜42之面相反側之表面,亦即第一相位差板10的露出面。此液晶面板係與背光等組合而製成液晶顯示裝置。在第2圖所示之構成中,在黏著劑層46之表面所設的分隔物48係在貼合至液晶胞之前就被剝離除去。亦可於液晶胞之 雙面配置本發明之複合偏光板50而構成液晶面板,亦可於液晶胞之單面配置本發明之複合偏光板50而構成液晶面板。若為後者之情形,一般係在未配置本發明之複合偏光板50的液晶胞面配置另一偏光板。如此之構成的液晶顯示面板及液晶顯示裝置係於液晶胞為橫向電場(IPS)模式的情形時為特別有效。 The composite polarizing plate 50 of the present invention configured as described above can be bonded to the liquid crystal cell via the adhesive layer 46 to form a liquid crystal display panel, and the adhesive layer 46 is formed on the composite phase difference plate 20 and adhered to the polarized light. The surface on the opposite side of the surface of the film 42, that is, the exposed surface of the first phase difference plate 10. This liquid crystal panel is combined with a backlight or the like to form a liquid crystal display device. In the configuration shown in Fig. 2, the separator 48 provided on the surface of the adhesive layer 46 is peeled off before being bonded to the liquid crystal cell. Liquid crystal cell The composite polarizing plate 50 of the present invention is disposed on both sides to form a liquid crystal panel, and the composite polarizing plate 50 of the present invention may be disposed on one surface of the liquid crystal cell to constitute a liquid crystal panel. In the latter case, another polarizing plate is generally disposed on the liquid crystal cell surface on which the composite polarizing plate 50 of the present invention is not disposed. The liquid crystal display panel and the liquid crystal display device having such a configuration are particularly effective when the liquid crystal cell is in the transverse electric field (IPS) mode.

在上述液晶面板及液晶顯示裝置中,於液晶胞之一面配置本發明之複合偏光板50時,成為配置於另一面的偏光板之液晶胞側的透明保護膜係面內相位差Re宜為10nm以下,厚度方向之相位差Rth的絕對值宜為15nm以下。更佳係面內相位差Re為5nm以下,厚度方向之相位差Rth的絕對值為10nm以下。 In the liquid crystal panel and the liquid crystal display device, when the composite polarizing plate 50 of the present invention is disposed on one surface of the liquid crystal cell, the phase difference Re of the transparent protective film in the liquid crystal cell side of the polarizing plate disposed on the other surface is preferably 10 nm. Hereinafter, the absolute value of the phase difference Rth in the thickness direction is preferably 15 nm or less. More preferably, the in-plane retardation Re is 5 nm or less, and the absolute value of the phase difference Rth in the thickness direction is 10 nm or less.

若要舉出面內相位差Re為10nm以下且厚度方向之相位差Rth的絕對值為15nm以下之透明保護膜所用的材料之例,則有纖維素系樹脂、環狀烯烴系樹脂、(甲基)丙烯酸系樹脂、聚對酞酸乙二酯系樹脂、聚丙烯系樹脂等。只要從以此等樹脂所構成之薄膜中適當選擇使用面內及厚度方向之相位差均小者即可。 An example of a material for a transparent protective film having an in-plane retardation Re of 10 nm or less and an absolute value of a phase difference Rth in the thickness direction of 15 nm or less is a cellulose resin or a cyclic olefin resin. Acrylic resin, polyethylene terephthalate resin, polypropylene resin, or the like. As long as the phase difference between the in-plane and the thickness direction is appropriately selected from the film composed of such a resin, it is sufficient.

實施例 Example

以下,舉出實施例而更具體地說明本發明,但本發明不受此等例所限定。例中,表示含量或使用量之%及份,係只要無特別聲明即為重量基準。又,薄膜之相位差及Nz係數係以波長590nm所測定之值。首先,表示具有(甲基)丙烯酸系樹脂層之第一相位差板的製造例。 Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited by these examples. In the examples, the % or the part of the content or the amount used is a weight basis unless otherwise stated. Further, the phase difference and the Nz coefficient of the film are values measured at a wavelength of 590 nm. First, a production example of a first phase difference plate having a (meth)acrylic resin layer is shown.

[製造例1]具有甲基丙烯酸系樹脂層之第一相位差板的製作 [Manufacturing Example 1] Production of First Phase Difference Plate Having a Methacrylic Resin Layer

作為相位差顯現層12之樹脂係使用由Nova Chemical公司以"Dylark D332"之商品名販售且玻璃轉移溫度為131℃之苯乙烯-馬 來酸酐系共聚合樹脂。又,作為(甲基)丙烯酸系樹脂層14、15之樹脂係使用由住友化學(股)所販售之"Technolloy S001"中所使用之含有平均粒徑為200μm之丙烯酸系橡膠粒子約20%之玻璃轉移溫度為105℃的甲基丙烯酸系樹脂。繼而,進行3層共擠壓而在由苯乙烯-馬來酸酐系共聚合樹脂所構成的層之雙面形成由甲基丙烯酸系樹脂所構成之層,以製作由苯乙烯-馬來酸酐系共聚合樹脂所構成的層之厚度為80μm且形成於其雙面之甲基丙烯酸系樹脂層的厚度分別為40μm之3層構造的樹脂薄膜。將此3層構造的樹脂薄膜予以延伸,而製作相位差顯現層12的厚度為40μm、且甲基丙烯酸系樹脂層14、15之厚度分別為20μm、且合計的厚度為80μm之第一相位差板。此相位差板係面內相位差為47.3nm,Nz係數為-1.06。 As the resin of the phase difference display layer 12, a styrene-matrix sold under the trade name "Dylark D332" by Nova Chemical Co., Ltd. and having a glass transition temperature of 131 ° C was used. The anhydride is a copolymerized resin. Further, as the resin of the (meth)acrylic resin layers 14 and 15, about 20% of acrylic rubber particles having an average particle diameter of 200 μm used in "Technolloy S001" sold by Sumitomo Chemical Co., Ltd. are used. The glass transition temperature was 105 ° C methacrylic resin. Then, a three-layer co-extrusion was carried out to form a layer composed of a methacrylic resin on both sides of a layer composed of a styrene-maleic anhydride-based copolymer resin to prepare a styrene-maleic anhydride system. A resin film having a three-layer structure in which the thickness of the layer composed of the copolymerized resin was 80 μm and the thickness of the methacrylic resin layer formed on both surfaces was 40 μm. The resin film of the three-layer structure was stretched, and the thickness of the phase difference display layer 12 was 40 μm, and the thickness of the methacrylic resin layers 14 and 15 was 20 μm, respectively, and the total thickness was 80 μm. board. The phase difference plate has an in-plane phase difference of 47.3 nm and an Nz coefficient of -1.06.

繼而,表示將上述所製作之第一相位差板貼黏於由環烯烴系樹脂薄膜所構成之第二相位差板時所使用的由硬化性樹脂組成物所構成的接著劑之製造例。 Next, a production example of an adhesive composed of a curable resin composition used when the first retardation film produced as described above is adhered to a second retardation film made of a cycloolefin-based resin film is shown.

[製造例2]硬化性樹脂組成物A之調製 [Manufacturing Example 2] Modification of Curable Resin Composition A

將N-(2-羥基乙基)丙烯醯胺、丙烯酸甲酯、由BASF公司以"Irgacure 907"之商品名所販售且化學名為2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基丙烷-1-酮之光自由基聚合起始劑、及由Toray Dow Corning(股)以"SH710"之商品名所販售的聚矽氧系流平劑以如下之比率混合,調製硬化性樹脂組成物A。上述"Irgacure 907"係簡稱為「光自由基聚合起始劑"Irgacure 907"」。又,上述"SH710"係簡稱為「聚矽氧系流平劑"SH710"」。 N-(2-hydroxyethyl) acrylamide, methyl acrylate, sold under the trade name "Irgacure 907" by BASF Corporation and chemical name 2-methyl-1-[4-(methylthio) A photoradical polymerization initiator of phenyl]-2-morpholinopropan-1-one and a polyfluorene-based leveling agent sold by Toray Dow Corning under the trade name "SH710" are as follows The ratio is mixed to prepare a curable resin composition A. The above "Irgacure 907" is abbreviated as "photoradical polymerization initiator "Irgacure 907"". Further, the above "SH710" is abbreviated as "polyoxane-based leveling agent" SH710".

硬化性樹脂組成物A Curable resin composition A

[製造例3及4]硬化性樹脂組成物B及C之調製 [Production Examples 3 and 4] Modification of Curable Resin Compositions B and C

除了將N-(2-羥基乙基)丙烯醯胺與丙烯酸甲酯之混合比率變更成如以下以外,其餘係與製造例2同樣地調配,調整硬化性樹脂組成物B及C。 The curable resin compositions B and C were adjusted in the same manner as in Production Example 2 except that the mixing ratio of N-(2-hydroxyethyl) acrylamide and methyl acrylate was changed to the following.

硬化性樹脂組成物B Curable resin composition B

硬化性樹脂組成物C Curable resin composition C

[製造例5]硬化性樹脂組成物X之調製 [Manufacturing Example 5] Modification of Curable Resin Composition X

除了不使用丙烯酸甲酯並使N-(2-羥基乙基)丙烯醯胺之量為100份以外,其餘係與製造例2同樣地調配,調整硬化性樹脂組成物X。硬化性樹脂組成物X之調配量係如以下般。 The curable resin composition X was adjusted in the same manner as in Production Example 2 except that methyl acrylate was not used and the amount of N-(2-hydroxyethyl) acrylamide was 100 parts. The blending amount of the curable resin composition X is as follows.

硬化性樹脂組成物X Curable resin composition X

N-(2-羥基乙基)丙烯醯胺 100份 100 parts of N-(2-hydroxyethyl) acrylamide

[製造例6]硬化性樹脂組成物Y之調製 [Manufacturing Example 6] Modification of Curable Resin Composition Y

將由Daicel(股)以"Celloxide 2021P"之商品名所販售且化學名為3,4-環氧基環己烷羧酸3,4-環氧基環己基甲酯之環氧化合物、由東亞合成(股)以"Aron oxetane OXT-221"之商品名所販售且化學名為雙(3-乙基-3-氧雜環丁烷基甲基)醚之氧雜環丁烷化合物、由Daicel Cytec(股)以"UVACURE 1590"之商品名所販售之4,4'-雙(二苯基鋶基)二苯基硫醚雙六氟磷酸酯系之光陽離子聚合起始劑、及聚矽氧系流平劑"SH710"以如下之比率混合,而調製硬化性樹脂組成物X。上述"Celloxide 2021P"簡稱為「環氧化合物"Celloxide 2021P"」,在表中更進一步簡稱為「CEL 2021P」。上述"Aron oxetane OXT-221"簡稱為「氧雜環丁烷化合物"Aron oxetane OXT-221"」,在表中更進一步簡稱為「OXT-221」。上述"UVACURE 1590"簡稱為「光陽離子聚合起始劑"UVACURE 1590"」。 An epoxy compound sold by Daicel (trade name) under the trade name "Celloxide 2021P" and chemically known as 3,4-epoxycyclohexanecarboxylic acid 3,4-epoxycyclohexylmethyl ester, synthesized from East Asia (Stock) oxetane compound sold under the trade name "Aron oxetane OXT-221" and chemically named bis(3-ethyl-3-oxetanylmethyl)ether, by Daicel Cytec 4,4'-bis(diphenylfluorenyl)diphenyl sulfide bishexafluorophosphate-based photocationic polymerization initiator sold under the trade name "UVACURE 1590", and polyfluorene oxide The leveling agent "SH710" was mixed in the following ratio to prepare a curable resin composition X. The above "Celloxide 2021P" is abbreviated as "epoxy compound "Celloxide 2021P"", and is further abbreviated as "CEL 2021P" in the table. The above "Aron oxetane OXT-221" is abbreviated as "oxetane compound OXT-221", and is further referred to as "OXT-221" in the table. The above "UVACURE 1590" is abbreviated as "photocationic polymerization initiator" UVACURE 1590".

硬化性樹脂組成物Y Curable resin composition Y

其次,表示使用製造例2至6所調製之硬化性樹脂組成物,於製造例1所製作的第一相位差板貼合由環烯烴系樹脂所構成的第二相位差板,製作複合相位差板之實施例及比較例。 Next, the first retardation film made of the cycloolefin-based resin was bonded to the first retardation film produced in Production Example 1 using the curable resin composition prepared in Production Examples 2 to 6, and the composite phase difference was produced. Examples and comparison examples of the plates.

[實施例1] [Example 1]

使用由厚度25μm之環烯烴系樹脂的延伸薄膜所構成之相位差板[由日本Zeon(股)所販售之"Zeonor film",面內相位差=90nm、厚度方向相位差=79nm]作為第二相位差板,於其單面以塗佈機塗佈製造例2所製作的硬化性樹脂組成物A[第一理化(股)製之棒塗機]。塗佈硬化性樹脂組成物時之膜厚係依黏度而變化,故改變棒塗機之線碼的編號,調節成使硬化後之膜厚為7μm。其次,在製造例1所製作的第一相位差板之另一面,將形成有上述硬化性樹脂組成物A的塗膜之環烯烴系樹脂薄膜,以使其塗膜側成為對第一相位差板的貼黏面之方式,使用貼黏裝置[Fujipla(股)製之"LPA3301"]而貼合。對於此貼合品,從環烯烴系樹脂薄膜側,藉由附有輸送帶之紫外線照射裝置[燈係使用Fusion UV系統公司製之"D bulb"],以積分光量成為250mJ/cm2之方式照射紫外線,使硬化性樹脂組成物硬化而製作複合相位差板。 A phase difference plate composed of a stretched film of a cycloolefin resin having a thickness of 25 μm [Zeonor film sold by Zeon Co., Ltd., in-plane phase difference = 90 nm, thickness direction retardation = 79 nm] was used as the first The two-phase retardation plate was coated with the curable resin composition A produced by the manufacturing example 2 on the one surface by the coater [the first physicochemical (bar) bar coater]. When the film thickness of the curable resin composition was changed depending on the viscosity, the number of the wire code of the bar coater was changed, and the film thickness after hardening was adjusted to 7 μm. Then, on the other surface of the first retardation film produced in Production Example 1, the cycloolefin-based resin film of the coating film of the curable resin composition A was formed so that the coating film side became the first phase difference. The bonding surface of the board is attached by using a sticking device ["LPA3301" manufactured by Fujipla Co., Ltd.]. In the case of the above-mentioned bonded product, the ultraviolet ray irradiation device with the conveyor belt (the lamp system is "D bulb" manufactured by Fusion UV Systems Co., Ltd.) from the side of the cycloolefin-based resin film, and the integrated light amount is 250 mJ/cm 2 . Ultraviolet rays are irradiated to cure the curable resin composition to prepare a composite phase difference plate.

[實施例2及3] [Examples 2 and 3]

除了將硬化性樹脂組成物之硬化後的膜厚調節為5μm及3μm以外,其餘係與實施例1同樣地操作,製作複合相位差板。 A composite retardation film was produced in the same manner as in Example 1 except that the film thickness after curing of the curable resin composition was adjusted to 5 μm and 3 μm.

[實施例4至6] [Examples 4 to 6]

除了使用製造例3所調製之硬化性樹脂組成物B取代硬化性樹脂組成物A以外,其餘係與實施例1至3分別同樣地操作,製造接著劑層膜厚相異之3種類的複合相位差板。 In the same manner as in Examples 1 to 3 except that the curable resin composition B prepared in Production Example 3 was used instead of the curable resin composition A, three kinds of composite phase differences in the thickness of the adhesive layer were produced. board.

[實施例7及8] [Examples 7 and 8]

除了使用製造例4所調製之硬化性樹脂組成物C取代硬化性樹脂組成物A以外,其餘係與實施例2及3分別同樣地操作,製造接著劑層膜厚相異之2種類的複合相位差板。 In the same manner as in Examples 2 and 3 except that the curable resin composition C prepared in Production Example 4 was used instead of the curable resin composition A, a composite phase difference of two types of adhesive film thicknesses was produced. board.

[比較例1至3] [Comparative Examples 1 to 3]

除了使用製造例5所調製之硬化性樹脂組成物X取代硬化性樹脂組成物A以外,其餘係與實施例1至3分別同樣地操作,製造接著劑層膜厚相異之3種類的複合相位差板。 In the same manner as in Examples 1 to 3 except that the curable resin composition X prepared in Production Example 5 was used instead of the curable resin composition A, three kinds of composite phase differences in the thickness of the adhesive layer were produced. board.

[比較例4至6] [Comparative Examples 4 to 6]

除了使用製造例6所調製之硬化性樹脂組成物Y取代硬化性樹脂組成物A以外,其餘係與實施例1至3分別同樣地操作,製造接著劑層膜厚相異之3種類的複合相位差板。 In the same manner as in Examples 1 to 3 except that the curable resin composition Y prepared in Production Example 6 was used instead of the curable resin composition A, three kinds of composite phase differences in the thickness of the adhesive layer were produced. board.

[比較例7] [Comparative Example 7]

對於與實施例1所使用者相同之厚度25μm的延伸環烯烴系樹脂薄膜之單面實施電暈處理,於其貼合厚度15μm之丙烯酸系黏著劑片。又,對於製造例1所製作之第一相位差板的單面實施電暈處理,將該面貼合於前述丙烯酸系黏著劑之與延伸環烯烴系樹脂薄膜相反面,製作複合相位差板。 One side of the stretched cycloolefin-based resin film having a thickness of 25 μm which was the same as that of the user of Example 1 was subjected to corona treatment, and an acrylic pressure-sensitive adhesive sheet having a thickness of 15 μm was bonded thereto. In addition, a corona treatment was applied to one surface of the first retardation film produced in Production Example 1, and the surface was bonded to the surface of the acrylic pressure-sensitive adhesive which was opposite to the stretched cycloolefin resin film to prepare a composite retardation film.

[接著力之評估試驗] [Next force evaluation test]

對於實施例1至8及比較例1至7所製作之複合相位差板的環烯烴系樹脂薄膜表面實施電暈處理,繼而,於其處理面貼合丙烯酸系黏著劑片,而製成附有黏著劑之複合相位差板。從所得到之附有黏著劑之複合相位差板裁切寬度25mm、長度約200mm之試驗片,將其黏著劑面貼合於鈉玻璃後,於高壓鍋中以壓力5kgf/cm2、溫度50℃、進行20分鐘之加壓處理,更進一步在溫度23℃、相對濕度60%之環境下放置1日而熟成。 The surface of the cycloolefin-based resin film of the composite retardation film produced in Examples 1 to 8 and Comparative Examples 1 to 7 was subjected to corona treatment, and then an acrylic pressure-sensitive adhesive sheet was bonded to the treated surface thereof, and attached thereto. Composite phase difference plate for adhesives. A test piece having a width of 25 mm and a length of about 200 mm was cut from the obtained composite phase difference plate with an adhesive, and the adhesive surface was attached to the soda glass, and the pressure was 5 kgf/cm 2 in a pressure cooker at a temperature of 50 ° C. The pressure treatment was carried out for 20 minutes, and the mixture was further aged at a temperature of 23 ° C and a relative humidity of 60% for 1 day.

以此狀態,使用萬能抗拉試驗機[島津製作所(股)製之"AG-1"],於試驗片之長度方向一端(寬度25mm之一邊)中抓住3 層構造之第一相位差板,在溫度23℃、相對濕度60%之環境下,以十字頭速度(crosshead speed)(抓住移動速度)200mm/分鐘,進行依據JIS K6854-1:1999「接著劑-剝離接著強度試驗方法-第1部:90度剝離」之90°剝離試驗,評估含有甲基丙烯酸系樹脂層之第一相位差板與由環烯烴系樹脂薄膜所構成之第二相位差板之間的接著力。結果表示於表1中。表1中,「接著力」之欄中記載為「材料破壞」者,係意指上述剝離試驗中,在貼黏第一相位差板與第二相位差板之接著劑層未剝離,而第一相位差板及/或第二相位差板之層已被破壞。 In this state, use the universal tensile tester [AG-1" manufactured by Shimadzu Corporation, and grab the 3 in the longitudinal direction of one side of the test piece (one side of the width of 25 mm). The first phase difference plate of the layer structure is subjected to a crosshead speed (catch moving speed) of 200 mm/min in an environment of a temperature of 23 ° C and a relative humidity of 60%, in accordance with JIS K6854-1: 1999. - 90° peeling test of the peeling strength test method - Part 1: 90 degree peeling", the second phase difference between the first phase difference plate containing the methacrylic resin layer and the cycloolefin resin film was evaluated. The adhesion between the plates. The results are shown in Table 1. In Table 1, in the column of "adhesion force", "material destruction" means that the adhesive layer of the first retardation film and the second phase difference plate is not peeled off in the peeling test. A layer of a phase difference plate and/or a second phase difference plate has been destroyed.

(備註) (Remarks)

HEAA:N-(2-羥基乙基)丙烯醯胺 HEAA: N-(2-hydroxyethyl) acrylamide

MA:丙烯酸甲酯 MA: Methyl acrylate

CEL 2021P:環氧化合物"Celloxide 2021P" CEL 2021P: Epoxy compound "Celloxide 2021P"

OXT-221:氧雜環丁烷化合物"Aron Oxetane OXT-221" OXT-221: oxetane compound "Aron Oxetane OXT-221"

如表1所示,藉由使用丙烯酸N-(2-羥基乙基)酯與丙烯酸甲酯之混合物作為硬化性成分的接著劑而貼黏第一相位差板與第二相位差板,俾可一邊謀求薄膜化,一邊提昇接著力。另外,將以環氧化合物與氧雜環丁烷化合物之混合物作為硬化性成分的接著劑使用於第一相位差板與第二相位差板之貼黏時(比較例4至6),係無法得到充分的接著力。 As shown in Table 1, the first phase difference plate and the second phase difference plate were adhered by using a mixture of N-(2-hydroxyethyl) acrylate and methyl acrylate as an adhesive for the curable component. We increase the adhesion force while we are thinning. Further, when an adhesive of a mixture of an epoxy compound and an oxetane compound as a curable component is used for adhesion between the first phase difference plate and the second phase difference plate (Comparative Examples 4 to 6), Get enough adhesion.

10‧‧‧第一相位差板 10‧‧‧First phase difference plate

12‧‧‧相位差顯現層 12‧‧‧ phase difference display layer

14、15‧‧‧(甲基)丙烯酸系樹脂層 14, 15‧‧‧ (meth)acrylic resin layer

18‧‧‧第二相位差板 18‧‧‧Second phase difference plate

20‧‧‧複合相位差板 20‧‧‧Composite phase difference plate

31‧‧‧接著劑層 31‧‧‧ adhesive layer

Claims (8)

一種複合相位差板,其係包含:於最外表面具有(甲基)丙烯酸系樹脂層之第一相位差板的該(甲基)丙烯酸系樹脂層上,依序層合由活性能量線硬化性樹脂組成物之硬化物所形成的接著劑層、及由環烯烴系樹脂薄膜所形成之第二相位差板,其中,前述活性能量線硬化性樹脂組成物係含有N-取代(甲基)丙烯醯胺及於分子內具有(甲基)丙烯醯氧基之化合物作為硬化性成分,而前述接著劑層係具有10μm以下之厚度;前述N-取代(甲基)丙烯醯胺係如下式(I)所示: 式中,Q1表示氫原子或甲基,Q2表示氫原子或碳數1至6的烷基,Q3表示可具有羥基之碳數1至6的烷基,或Q2與Q3一起與該等所鍵結之氮原子形成可具有氧原子作為環構成成員之5員環或6員環;前述具有(甲基)丙烯醯氧基之化合物係下式(II)所示的(甲基)丙烯酸烷酯: 式中,R1表示氫原子或甲基,R2表示碳數1至6的烷基; 前述活性能量線硬化性樹脂組成物係以硬化性成分之全體量作為基準,含有下式(I)所示之N-取代(甲基)丙烯醯胺60至80重量%及下式(II)所示之(甲基)丙烯酸烷酯40至20重量%。 A composite phase difference plate comprising: on the (meth)acrylic resin layer having a first phase difference plate of a (meth)acrylic resin layer on an outermost surface, sequentially laminated and hardened by an active energy ray The adhesive layer formed of the cured product of the resin composition and the second retardation film formed of the cycloolefin resin film, wherein the active energy ray-curable resin composition contains N-substituted (methyl) The acrylamide and a compound having a (meth)acryloxy group in the molecule are used as a curable component, and the adhesive layer has a thickness of 10 μm or less; and the N-substituted (meth)acrylamide is as follows ( I): In the formula, Q 1 represents a hydrogen atom or a methyl group, Q 2 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, Q 3 represents an alkyl group having 1 to 6 carbon atoms which may have a hydroxyl group, or Q 2 together with Q 3 Forming a 5-membered ring or a 6-membered ring which may have an oxygen atom as a ring-constituting member with the nitrogen atom to which the bond is bonded; the aforementioned compound having a (meth)acryloxy group is represented by the following formula (II) (A) Alkyl acrylate: In the formula, R 1 represents a hydrogen atom or a methyl group, and R 2 represents an alkyl group having 1 to 6 carbon atoms; and the active energy ray-curable resin composition contains the following formula (I) based on the total amount of the curable component. The N-substituted (meth) acrylamide shown is 60 to 80% by weight and the alkyl (meth) acrylate represented by the following formula (II) is 40 to 20% by weight. 如申請專利範圍第1項所述之複合相位差板,其中,前述第一相位差板係除了含有前述(甲基)丙烯酸系樹脂層以外,亦含有包含其他樹脂之相位差顯現層。 The composite phase difference plate according to the first aspect of the invention, wherein the first phase difference plate contains a phase difference display layer containing another resin in addition to the (meth)acrylic resin layer. 如申請專利範圍第2項所述之複合相位差板,其中,前述相位差顯現層係具有120℃以上之玻璃轉移溫度,前述(甲基)丙烯酸系樹脂層係具有120℃以下之玻璃轉移溫度。 The composite phase difference plate according to claim 2, wherein the phase difference display layer has a glass transition temperature of 120 ° C or higher, and the (meth)acrylic resin layer has a glass transition temperature of 120 ° C or lower. . 如申請專利範圍第1或2項所述之複合相位差板,其中,前述相位差顯現層係包含苯乙烯系樹脂。 The composite phase difference plate according to the first or second aspect of the invention, wherein the phase difference display layer comprises a styrene resin. 如申請專利範圍第1或2項中任一項所述之複合相位差板,其中,前述(甲基)丙烯酸系樹脂層係含有橡膠粒子。 The composite phase difference plate according to any one of the first aspect, wherein the (meth)acrylic resin layer contains rubber particles. 如申請專利範圍第1或2項中任一項所述之複合相位差板,其中,前述第一相位差板係於前述相位差顯現層之雙面形成前述(甲基)丙烯酸系樹脂層者。 The composite phase difference plate according to any one of the first aspect of the invention, wherein the first phase difference plate is formed on the both sides of the phase difference display layer to form the (meth)acrylic resin layer. . 如申請專利範圍第6項所述之複合相位差板,其中,前述相位差顯現層、及形成於其雙面之前述(甲基)丙烯酸系樹脂層係分別具有10至100μm之厚度。 The composite phase difference plate according to claim 6, wherein the phase difference display layer and the (meth)acrylic resin layer formed on both sides thereof have a thickness of 10 to 100 μm. 一種複合偏光板,其係於在聚乙烯醇系樹脂吸附配向有二色性色素而成之偏光膜的一面,介由第二接著劑層而層合包含熱塑性樹脂之保護膜,並於前述偏光膜之另一面,介由第三接著劑層而將申請專利範圍第1至7項中任一項所述之複合相位差板以其環烯烴系樹脂薄膜側進行層合。 A composite polarizing plate which is formed by laminating a protective film containing a thermoplastic resin via a second adhesive layer on a surface of a polarizing film in which a polyvinyl alcohol-based resin is adsorbed and has a dichroic dye, and is polarized thereon. On the other side of the film, the composite retardation film according to any one of the first to seventh aspects of the invention is laminated on the side of the cycloolefin resin film.
TW101144430A 2011-11-30 2012-11-28 Composite phase difference plate and composite polarizing plate using the same TWI570454B (en)

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