TW201109747A - Polarizing plate, composite polarizing plate and liquid crystal display device - Google Patents
Polarizing plate, composite polarizing plate and liquid crystal display device Download PDFInfo
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
- G02B5/3083—Birefringent or phase retarding elements
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
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- G02B5/02—Diffusing elements; Afocal elements
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- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
- G02F1/133531—Polarisers characterised by the arrangement of polariser or analyser axes
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- Optical Elements Other Than Lenses (AREA)
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Abstract
Description
201109747 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種用於液晶顯示裝置等之偏光板,更詳 細而言,係關於一種於偏光膜上具備防眩層之偏光板。 又’本發明係關於一種使用該偏光板之複合偏光板、液晶 顯示裝置。 【先前技術】 偏光板係用作構成液晶顯示裝置之光學零件。先前以 來’通常使用之偏光板之構成為:於偏光膜之單面或兩 面’經由水系接著劑等而積層有包含透明樹脂膜之保護 層。作為該透明樹脂膜’就光學透明性或透濕性優異而 言,多使用三乙醯纖維素膜(TAC膜)。偏光板係視需要經 由其他光學功能層’利用黏著劑貼合於液晶單元,並組入 液晶顯示裝置。 近年來’液晶顯示裝置多應用於筆記型個人電腦、行動 電話、汽車導航系統等移動設備,伴隨於此,業界對於構 成液晶顯示裝置之偏光板要求薄型輕量化及高耐久性(較 问之機械強度)。又,業界期望移動用途之液晶顯示裝置 於濕熱下亦可使用,對於其所使用之偏光板亦要求較高之 耐濕熱性。相對於此,如上所述於偏光膜上貼合有TAC膜 作為保濩層的傳統偏光板,若長期暴露於高濕環境 '尤其 疋円溫兩濕環境下’則存在偏光性能下降,或偏光膜收縮 之問題。因此,對於偏光膜上所積層之保護層,要求薄型 拳二量化,並且提南硬度,提南機械強度及抑制偏光膜之收 I49l76.doc 201109747 縮的能力(收縮抑制力)。 但是,對於貼合有TAC膜作為保護層的偏光板,就作業 時之插作性或财久性能之觀點而言,難以使保護層之厚度 成為20 μιη以下’薄型輕量化存在極限。 作為可解決上述問題之技術,例如日本專利特開2〇〇〇_ 199819號公報(專利文獻υ中揭示有於包含親水性高分子之 偏光膜之單面或兩面塗覆樹脂溶液而形成透明薄膜層的技 術。曰本專利特開20〇3·185842號公報(專利文獻2)中揭示 有:藉由使含有具有二環戊殘基或二環戊烯殘基之能量線 聚合性化合物的能量線硬化性組合物硬化,而於偏光膜上 形成保護膜的技術。日本專利特開2〇〇4_245924號公報(專 利文獻3)中揭示有:於偏光膜之至少單面具有以環氧樹脂 為主成分之保護膜而成的偏光板。又,日本專利特開 2005-92112號公報(專利文獻4)中揭示有:利用活性能量線 硬化性樹脂組合物之硬化物保護偏光膜之至少單面。 另一方面,若外光映入構成液晶顯示裝置之偏光板,則 明顯有損視認性。因此’先前為了防止此種外光之映入, 而於圖像顯示裝置之表面設置防止外光映入之膜層。用以 防止映入之膜層,通常採用利用光學多層膜之干涉的無反 射處理’或II由於表面形成微細日凸使入射光散射而使映 入像暈映的防眩處理。尤其是,後者之藉由形成微細凹凸 使入射光散射之防眩處理層,由於可相對廉價地製造,故 而廣泛用於大型監視器或個人電腦等用途。 先刖,實施此種防眩處理之防眩膜係利用例如以下方法 149176.doc 201109747 等來製造:將分散有填充料之樹脂溶液塗佈於基材薄片 上’ S周整塗佈膜厚使填充料露出至塗佈膜表面,藉此於基 材薄片上形成無規凹凸。另一方面,亦有不含填充料,僅 以形成於透明樹脂層之表面之微細凹凸表現出防眩性之嘗 試。例如,日本專利特開2002_189106號公報(專利文獻5) 中揭示有如下之防眩膜:以於壓紋鑄模與透明樹脂膜之間 夾持游離放射線硬化性樹脂之狀態,使該游離放射線硬化 性樹知硬化’形成三維1 〇點平均粗度及三維粗度基準面上 之鄰接凸部之間的平均距離分別滿足特定值之微細凹凸, 藉此於透明樹脂膜上積層具有該表面凹凸之游離放射線硬 化性樹脂的硬化物層。又,作為獲得防眩膜之不同類型之 壓紋法,亦可列舉如曰本專利特開2006_53371號公報(專利 文獻6)所揭示之使用形成有鍍敷層之模具的方法等。 但是,於作為偏光板之保護層之透明樹脂膜上實施傳統 防眩處理,而積層有上述防眩膜之偏光板,並不滿足近年 來液晶顯示裝置之薄型輕量化之市場要求。 【發明内容】 本發明之目的在於提供一種於偏光膜之表面直接形成防 眩層,且薄型輕量性及耐久性能優異之偏光板。又,本發 明之另一目的在於提供一種於該偏光板上積層相位差板, 且合適於液晶顯示裝置之複合偏光板ό進而,本發明之又 一目的在於提供一種使用該偏光板或複合偏光板,且可靠 性優異之液晶顯示裝置。 本發明提供一種偏光板,其係於聚乙烯醇系樹脂上吸附 149176.doc 201109747 配向有二色性色素且全光線透過率為5〇%以下之偏光膜之 單面,直接形成包含含有活性能量線硬化性化合物及聚合 起始劑之活性能量線硬化性樹脂組合物之硬化物,且於表 面具有凹凸之防眩層。 較好的是,本發明之偏光板中之活性能量線硬化性化合 物含有分子内具有至少丨個環氧基之環氧系化合物β該活 性能量線硬化性化合物,除了該環氧系化合物,亦可含有 氧雜環丁烷系化合物。 又’於本發明之偏光板中,構成上述活性能量線硬化性 樹脂組合物之硬化性化合物亦可含有分子内具有至少1個 (曱基)丙烯醯氧基之(曱基)丙烯酸系化合物。 該專含有活性能量線硬化性化合物之活性能量線硬化性 樹脂組合物亦可進而含有微粒子。 又’形成防眩層之該等活性能量線硬化性樹脂組合物, 亦可進而含有抗靜電劑’藉此可使包含活性能量線硬化性 樹脂組合物之硬化物的防眩層之表面電阻值成為丨〇 12 Ω/α 以下。 較好的是包含硬化性樹脂組合物之硬化物的防眩層之厚 度為1〜3 5 μπι。 於本發明之偏光板中,亦有效的是於上述偏光膜之與設 置有上述防眩層之側相反側之表面上直接形成包含含有活 性能量線硬化性化合物及聚合起始劑之活性能量線硬化性 樹脂組合物之硬化物的保護層。 上述保護層可為與形成於偏光膜之相反側之上述防眩層 149176.doc 201109747 相同的組合物之硬化物。 較好的疋形成於偏光膜之與上述防眩層相反側的保護層 之厚度為1〜3 5 μηι。 • 如上所述之於偏光膜之單面設置防眩層且於單面設置保 • 濩層之偏光板,可於其保護層側積層相位差板而製成複合 偏光板。 根據本發明,亦提供一種液晶顯示裝置,其具備如上述 任項之偏光板或複合偏光板、與液晶單元,且構成偏光 板或複合偏光板之防眩層與偏光膜中,係以偏光膜成為液 晶單元側之方式進行積層。 根據本發明’由於係於偏光膜之表面直接形成兼具保護 層之功能的防眩層,故而與積層實施有先前防眩處理之透 明保護膜的形態相比,可大幅降低用以賦予防眩性之層之 厚度’進而由於兼具優異之防眩功能,故而可冑現偏光板 之薄型輕s化。因此,該偏光板可較好地應用於例如移動 用途之液晶顯示裝置等。 本發明之上述及其他目的、特徵、態樣及優點可由與隨 附圖式相關聯而理解之關於本發明之如下詳細說明而明 -確。 【實施方式】 如圖1之模式剖面圖所示,本發明之偏光板丨之最基本層 構成為:於偏光膜2之單面直接形成’為活性能量線硬化 性樹脂組合物之硬化物且表面具有凹凸3 a之防眩層3而成 者。偏光膜2係聚乙烯醇系樹脂上吸附配向有二色性色素 I49176.doc 201109747 且全光線透過率為50。/。以下者。又,用以形成防眩層3之 活性能量線硬化性樹脂組合物,含有活性能量線硬化性化 合物及聚合起始劑。 於本發明中,亦可如圖2之模式剖面圖.所示’以於偏光 膜2之與防眩層3之相反側的表面上同樣直接形成包含活性 月&量線硬化性樹脂組合物之硬化物之保護層丨2之方式來構 成偏光板11。由於保護層12於將該偏光板應用於液晶顯示 裝置時成為液晶單元側,故而通常如圖2所示例所示,係 由表面平滑且不具有防眩性之層所構成。又,亦可如圖3 之模式剖面圖所示,於偏光板n之保護層12之上積層相位 差板22而構成複合偏光板21。 進而,分別如圖4(A)〜(C)之模式剖面圖所示,圖丨〜圖3 所示之偏光板1、11或複合偏光板21 ,可於偏光膜2之與防 眩層3之相反側之面設置其他構件,例如用以貼合於液晶 單元之黏著劑層23 通例為:黏著劑層23之外表面貼合有 剝離膜24,該剝離膜24假黏著保護該黏著劑層^之外表 面,直至貼合於其他構件為止。圖4(八)中揭示有:於圖1 所示偏光板1中,於偏光膜2之與防眩層3相反側之面設置 有黏著劑層23,進而於其表面設置有剝離膜24之例的偏光 板卜圖4(B)中揭示有:於圖2所示之偏光板㈣,於保護 層12之與偏光膜相反側之面設置黏著劑層 23 ’進而於其表 面設置剝離膜24之例的偏光板u•。圖4(c)中揭示有:於圖 3所示複合偏光板21中,於相位差板22之與保護層12相反 側之面設置黏著劑層23,進而於其表面設置剝離膜24之例 149176.doc 201109747 的複合偏光板2 1'。 本發明之偏光板係於聚乙料系樹脂上吸附配向二色性 色素且全规透過率為5〇%以下之偏光膜之單面,直接形 成包含活性能量線硬化性樹脂組合物之硬化物且表面具有 凹凸之防眩層而成。又,亦可於上述偏光膜之與設置有上 述防眩層之側相反侧之表面上’積層包含活性能量線硬化 性樹脂組合物之硬化物的保護層4下,詳細說明本發明 之偏光板。 (偏光膜) 於本發明中’作為偏光膜,並無特別限制,可較好地使 用包含聚乙烯醇系樹脂者,更具體為經單軸延伸之聚乙烯 醇系樹脂膜上吸附配向有二色性色素者。經單軸延伸之聚 乙烯醇系樹脂膜上吸附配向有二色性色素的偏光膜之全光 線透過率為50°/。以下,合適的是4〇〜5〇%之範圍。 構成偏光膜之聚乙烯醇系樹脂,係藉由將聚乙酸乙烯酯 系樹脂皂化而獲得。作為聚乙酸乙烯酯系樹脂,除了作為 乙酸乙烯酯之均聚物的聚乙酸乙烯酯以外,亦例示乙酸乙 烯酯與可與其共聚合之其他單體的共聚物等。作為可與乙 酸乙烯酯共聚合之其他單體,例如可列舉:不飽和羧酸 類、不飽和磺酸類、烯烴類、乙烯醚類等。聚乙烯醇系樹 脂之皂化度通常為85〜100莫耳❶/。,較好的是98〜1〇〇莫耳 %。聚乙烯醇系樹脂可進而經改質,例如亦可使用經醛類 改質之聚乙烯縮曱醛或聚乙烯縮乙醛等。又,聚乙稀醇系 樹脂之聚合度通常為1000〜10000,較好的是15〇〇〜1〇〇〇〇。 I49l76.doc 201109747 由該聚乙稀醇车;e b * '、、θ所製成之臈可用作偏光膜之捲筒1 素材膜。將聚乙稀 1式 — 糸树月曰膜製成膜之方法並無特別ΡΡ 二:利用眾所周知之方法製來進行。聚乙烯醇系捲筒式: 素材膜之膜厚並無特㈣定,例如㈣〜15ΰμ1Ώ。式 偏光膜通常係經由如下步驟而製造:將如上所述之包人 t乙烯酵系樹脂之捲筒式素材膜單軸延伸的步驟;利用: 性色素將聚乙烯醇系樹脂膜染色而使該二色性 的步驟;利用賴水溶液對吸附有乙附 系樹脂膜進行處理的步驟m田“之4乙烯醇 後進行水洗的步驟。及利用删酸水溶液進行處理 =延伸可於利用二色性色素進行染色之BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a polarizing plate for a liquid crystal display device or the like, and more particularly to a polarizing plate having an antiglare layer on a polarizing film. Further, the present invention relates to a composite polarizing plate and a liquid crystal display device using the polarizing plate. [Prior Art] A polarizing plate is used as an optical component constituting a liquid crystal display device. Conventionally, the polarizing plate which is generally used has a protective layer containing a transparent resin film on one side or both sides of the polarizing film via a water-based adhesive or the like. The transparent resin film 'is excellent in optical transparency or moisture permeability, and a triethylene fluorene cellulose film (TAC film) is often used. The polarizing plate is attached to the liquid crystal cell via an adhesive by other optical functional layers as needed, and incorporated into the liquid crystal display device. In recent years, liquid crystal display devices have been widely used in mobile devices such as notebook personal computers, mobile phones, and car navigation systems. With this, the polarizing plates constituting liquid crystal display devices are required to be thin, lightweight, and durable. strength). Further, the industry expects that a liquid crystal display device for mobile use can be used under moist heat, and a polarizing plate used for the same is required to have high heat and humidity resistance. On the other hand, as described above, a conventional polarizing plate in which a TAC film is bonded to a polarizing film as a protective layer is exposed to a high-humidity environment, particularly in a humid environment, and the polarizing property is lowered, or polarized light is present. The problem of membrane shrinkage. Therefore, for the protective layer deposited on the polarizing film, it is required to quantify the thin punch, and to increase the hardness of the south, the mechanical strength of the south, and the ability to suppress the shrinkage of the polarizing film (shrinkage inhibition force). However, in the case of a polarizing plate in which a TAC film is bonded as a protective layer, it is difficult to make the thickness of the protective layer 20 μm or less from the viewpoint of the workability or the long-term performance at the time of operation. As a technique which can solve the above-mentioned problem, for example, Japanese Patent Laid-Open Publication No. Hei. No. Hei. No. Hei. The technique of the layer is disclosed in Japanese Laid-Open Patent Publication No. H20-185842 (Patent Document 2), which is an energy-polymerizable compound containing a dicyclopentyl residue or a dicyclopentene residue. A technique for forming a protective film on a polarizing film by hardening a wire-curable composition, and a method of forming an epoxy resin on at least one side of a polarizing film is disclosed in Japanese Laid-Open Patent Publication No. Hei. No. 4-245924 (Patent Document 3). A polarizing plate made of a protective film of a main component is disclosed in Japanese Laid-Open Patent Publication No. 2005-92112 (Patent Document 4), which is characterized in that at least one side of the polarizing film is protected by a cured product of the active energy ray-curable resin composition. On the other hand, if the external light is reflected in the polarizing plate constituting the liquid crystal display device, the visibility is remarkably impaired. Therefore, the surface of the image display device has been previously used to prevent such external light from being reflected. The film layer for preventing external light from being reflected. The film layer for preventing reflection is usually treated by non-reflection treatment using interference of the optical multilayer film' or II, because the surface is formed with fine sunburst to scatter the incident light to cause the image to be reflected. In particular, the anti-glare treatment layer which scatters incident light by forming fine concavities and convexities is widely used for large monitors or personal computers, and is widely used for applications such as large monitors and personal computers. The anti-glare film of the anti-glare treatment is produced by, for example, the following method 149176.doc 201109747 or the like: coating a resin solution in which a filler is dispersed on a substrate sheet, and coating the thickness of the coating film to expose the filler to The surface of the film is coated to form random irregularities on the substrate sheet. On the other hand, there is also an attempt to exhibit anti-glare properties only by the fine concavities and convexities formed on the surface of the transparent resin layer without containing a filler. Japanese Laid-Open Patent Publication No. 2002-189106 (Patent Document 5) discloses an anti-glare film in which a state in which an exothermic radiation-curable resin is interposed between an embossing mold and a transparent resin film is disclosed. The free radiation curable tree is known to be hardened to form a three-dimensional 1 〇 point average roughness and an average distance between adjacent convex portions on the three-dimensional thickness reference surface respectively satisfies a specific value of fine unevenness, whereby the layer is laminated on the transparent resin film. A cured layer of a free-radiation curable resin having a surface unevenness. Further, as a embossing method of obtaining a different type of anti-glare film, the use of the disclosed method disclosed in Japanese Laid-Open Patent Publication No. 2006_53371 (Patent Document 6) is also known. A method of plating a mold layer, etc. However, a conventional anti-glare treatment is applied to a transparent resin film as a protective layer of a polarizing plate, and a polarizing plate having the above anti-glare film laminated thereon does not satisfy the liquid crystal display device of recent years. SUMMARY OF THE INVENTION An object of the present invention is to provide a polarizing plate which is formed by directly forming an antiglare layer on the surface of a polarizing film and which is thin and lightweight and excellent in durability. Moreover, another object of the present invention is to provide a composite polarizing plate which is laminated on the polarizing plate and suitable for a liquid crystal display device. Further, another object of the present invention is to provide a polarizing plate or a composite polarizing light. A liquid crystal display device with excellent reliability. The present invention provides a polarizing plate which is adsorbed on a polyvinyl alcohol-based resin and has a dichroic dye and a single-plane of a polarizing film having a total light transmittance of 5% or less, which is directly formed to contain active energy. A cured product of an active energy ray-curable resin composition of a linear curable compound and a polymerization initiator, and an antiglare layer having irregularities on its surface. Preferably, the active energy ray-curable compound in the polarizing plate of the present invention contains an epoxy compound β having at least one epoxy group in the molecule, and the active energy ray-curable compound, in addition to the epoxy compound, It may contain an oxetane compound. Further, in the polarizing plate of the present invention, the curable compound constituting the active energy ray-curable resin composition may contain a (fluorenyl) acryl-based compound having at least one (fluorenyl) acryloxy group in the molecule. The active energy ray-curable resin composition containing the active energy ray-curable compound may further contain fine particles. Further, the active energy ray-curable resin composition forming the antiglare layer may further contain an antistatic agent, whereby the surface resistance value of the antiglare layer containing the cured product of the active energy ray-curable resin composition may be obtained. It becomes 丨〇12 Ω/α or less. It is preferred that the antiglare layer containing the cured product of the curable resin composition has a thickness of from 1 to 3 5 μm. In the polarizing plate of the present invention, it is also effective to directly form an active energy ray including an active energy ray-curable compound and a polymerization initiator on the surface of the polarizing film opposite to the side on which the anti-glare layer is provided. A protective layer of a cured product of the curable resin composition. The protective layer may be a cured product of the same composition as the above-mentioned antiglare layer 149176.doc 201109747 formed on the opposite side of the polarizing film. Preferably, the thickness of the protective layer formed on the opposite side of the polarizing film from the antiglare layer is 1 to 3 5 μη. • As described above, an anti-glare layer is provided on one side of the polarizing film, and a polarizing plate of a protective layer is provided on one side, and a retardation plate is laminated on the protective layer side to form a composite polarizing plate. According to the present invention, there is also provided a liquid crystal display device comprising the polarizing plate or the composite polarizing plate of any of the above, and the liquid crystal cell, and the anti-glare layer and the polarizing film constituting the polarizing plate or the composite polarizing plate are made of a polarizing film. The layer is formed as a liquid crystal cell side. According to the present invention, since the antiglare layer having the function of providing the protective layer is formed directly on the surface of the polarizing film, the antiglare can be greatly reduced as compared with the form of the transparent protective film having the previous antiglare treatment. The thickness of the layer of the layer is further improved by the excellent anti-glare function, so that the polarizing plate can be made thin and light. Therefore, the polarizing plate can be preferably applied to, for example, a liquid crystal display device for mobile use or the like. The above and other objects, features, aspects and advantages of the present invention will become apparent from [Embodiment] As shown in the cross-sectional view of the mode of Fig. 1, the most basic layer of the polarizing plate of the present invention is configured such that a cured product of the active energy ray-curable resin composition is directly formed on one surface of the polarizing film 2 and The surface has an anti-glare layer 3 with irregularities 3 a. The polarizing film 2 was adsorbed and aligned on the polyvinyl alcohol-based resin to have a dichroic dye I49176.doc 201109747 and the total light transmittance was 50. /. The following. Further, the active energy ray-curable resin composition for forming the antiglare layer 3 contains an active energy ray-curable compound and a polymerization initiator. In the present invention, as shown in the schematic cross-sectional view of FIG. 2, the active moon & wire-curable resin composition may be directly formed on the surface of the polarizing film 2 opposite to the anti-glare layer 3 The polarizing plate 11 is configured in such a manner as to protect the layer 2 of the cured material. Since the protective layer 12 is on the liquid crystal cell side when the polarizing plate is applied to a liquid crystal display device, it is generally composed of a layer having a smooth surface and having no anti-glare property as shown in the example of Fig. 2 . Further, as shown in the cross-sectional view of the mode of Fig. 3, the retardation film 22 may be laminated on the protective layer 12 of the polarizing plate n to constitute the composite polarizing plate 21. Further, as shown in the pattern cross-sectional views of FIGS. 4(A) to 4(C), the polarizing plates 1, 11 or the composite polarizing plate 21 shown in FIGS. 3 to 3 may be applied to the anti-glare layer 3 of the polarizing film 2. On the opposite side, other members are provided, for example, an adhesive layer 23 for bonding to the liquid crystal cell. By way of example, the outer surface of the adhesive layer 23 is adhered with a release film 24 which is falsely adhered to protect the adhesive layer. ^The outer surface until it fits on other components. As shown in FIG. 4 (A), in the polarizing plate 1 shown in FIG. 1, an adhesive layer 23 is provided on the surface of the polarizing film 2 opposite to the anti-glare layer 3, and a release film 24 is provided on the surface thereof. The polarizing plate of the example is shown in FIG. 4(B): a polarizing plate (4) shown in FIG. 2 is provided with an adhesive layer 23' on the opposite side of the protective layer 12 from the polarizing film, and a release film 24 is provided on the surface thereof. Example of polarizer u•. 4(c), in the composite polarizing plate 21 shown in FIG. 3, an adhesive layer 23 is provided on the surface of the phase difference plate 22 opposite to the protective layer 12, and a peeling film 24 is provided on the surface thereof. 149176.doc 201109747 Composite polarizer 2 1 '. The polarizing plate of the present invention is a cured film containing an active energy ray-curable resin composition by directly adsorbing a single surface of a polarizing film having a dichroic dye and having a total transmittance of 5% or less on a polyethylene-based resin. The surface has an anti-glare layer with irregularities. Further, the polarizing plate of the present invention may be described in detail under the protective layer 4 in which the cured product containing the active energy ray-curable resin composition is laminated on the surface of the polarizing film opposite to the side on which the anti-glare layer is provided. . (Polarizing film) In the present invention, the polarizing film is not particularly limited, and those containing a polyvinyl alcohol-based resin can be preferably used, and more specifically, the uniaxially stretched polyvinyl alcohol-based resin film has an adsorption alignment. Chromatic pigments. The polarizing film of the uniaxially stretched polyvinyl alcohol-based resin film adsorbed to the dichroic dye had a total light transmittance of 50 ° /. Hereinafter, a range of 4 〇 to 5 〇% is suitable. The polyvinyl alcohol-based resin constituting the polarizing film is obtained by saponifying a polyvinyl acetate-based resin. As the polyvinyl acetate-based resin, in addition to polyvinyl acetate which is a homopolymer of vinyl acetate, a copolymer of vinyl acetate and another monomer copolymerizable therewith is exemplified. Examples of the other monomer copolymerizable with ethylene acetate include unsaturated carboxylic acids, unsaturated sulfonic acids, olefins, and vinyl ethers. The degree of saponification of the polyvinyl alcohol-based resin is usually 85 to 100 moles per liter. Preferably, it is 98~1〇〇%. The polyvinyl alcohol-based resin may be further modified, and for example, polyvinyl acetal or polyvinyl acetal modified with an aldehyde may be used. Further, the degree of polymerization of the polyvinyl alcohol-based resin is usually from 1,000 to 10,000, preferably from 15 to 1 Torr. I49l76.doc 201109747 The polyethylene made from the polyethylene vehicle; e b * ', θ can be used as the film of the reel 1 material of the polarizing film. There is no particular method for forming a film of the polyethylene-type 1 - eucalyptus rammed film. The second method is carried out by a well-known method. Polyvinyl alcohol-based roll type: The film thickness of the material film is not specified (4), for example, (4) ~ 15 ΰ μ1 Ώ. The polarizing film is usually produced by a step of uniaxially stretching a roll-type material film of the human t-vinyl alcohol resin as described above; and dyeing the polyvinyl alcohol-based resin film with a dye: a step of dichroism; a step of treating the ethylene-attached resin film by the lyophilized aqueous solution; and a step of washing the vinyl alcohol with 4 carbon alcohol; and treating with an acid-removing aqueous solution; extending the dichroic dye Dyeing
與染色同時進行,亦可於染色後進行。於利用二色性J 進行染色後進行單軸延伸之愔形拉巴[巴f 處理之v夺,該皁軸延伸可於硼酸 之則進仃,亦可於硼酸處理中進行。又, 複f個階段進行單軸延伸。於單軸延伸時,可於周速不1 之輥間進行單軸延伸,亦可使用_進行單軸延伸。又, 可為於大氣中進行延伸等乾式延伸,亦可為於溶劑中進行 h間之狀態下進行延伸之濕式延伸4伸倍率通常為Μ 借。 =二色性色素將聚乙烯醇系樹脂膜染色時,例如可將 聚乙稀醇系樹脂膜浸潰於含有二色性色素之水溶液中。作 為一色性色素’可使用蛾 '二色性有機染料等。再者,對 醇系樹脂膜’較好的是於染色處理前預先實施浸 潰於水中之處理。 149176.doc 201109747 於使用碘作為4性色素之情形時,作為染色方法,通 常採用於含有埃及埃化鉀之水溶液中浸潰聚乙_系樹脂 膜之方法。該水溶液中之蛾之含量通常相對於水⑽重量 伤而為日0.01〜0.5重I份,又,峨化鉀之含量通常相對於水 1〇〇重量份而為〇.5〜10重量份。染色所使用之水溶液之溫 度通常為20〜4Gt ’又’浸潰於該水溶液中之時間(染色時 間)通常為30〜300秒。 另一方面,於使用二色性有機染料作為二色性色素之情 形時’作為染色方法,㈣採用:於包含水溶性二色性染 料之染料水溶液中浸潰聚乙烯醇系樹脂膜之方法。該染料 水溶液中之二色性染料之含量通常相對於水1〇〇重量份, 為1 〇 1 x 10重量份。染料水溶液可含有硫酸鈉等無 機鹽作為染色助劑。染料水溶液之溫度通常為2G〜8(TC, 又,浸潰於染料水溶液中之時間(染色時間)通常為3〇〜3〇〇 秒。 利用一色]·生色素進行染色後之侧酸處理,係藉由將經染 色之聚乙烯醇系樹脂膜浸潰於含硼酸水溶液中而進行。含 硼酸水溶液中之硼酸之含量通常相對於水100重量份而為 2 15重量份,較好的是5〜12重量份。於使用碘作為二色性 色素之隋形時’較好的是含棚酸水溶液含有埃化卸。含蝴 酉文水♦液中之碘化鉀之含量通常相對於水100重量份而為 2〜20重量份,較好的是5〜15重量份。浸潰於含硼酸水溶液 中之時間通常為10〇〜1200秒,較好的是150〜600秒左右, 更好的是200〜4〇〇秒。含硼酸水溶液之溫度通常為5〇。〇以 149176.doc 201109747 上,較好的是50〜85°C。 對於爛酸處理後之聚乙料㈣脂膜,通常進行水洗處 理。水洗處理例如係將經硼酸處理之聚乙烯醇系樹脂膜浸 潰於水中而進行。水洗處理中之水之溫度通常為5〜4〇π, 浸潰時間為2〜12G#、。水洗後係實施乾燥處理,而獲得偏 光膜。乾燥處理可使用熱風乾燥機或遠紅外線加熱器來進 行。乾燥溫度通常為4〇〜1()(rc。乾燥處理之時間通常為 120〜600秒。 藉由以上方式,可製作經單軸延伸之聚乙烯醇系樹脂膜 上吸附配向有二色性色素的偏光膜。偏光膜之厚度通常為 5〜40 μηι。 於本發明中,係於該偏光膜之單面形成包含活性能量線 硬化性樹脂組合物之硬化物且表面具有凹凸之防眩層,從 而製成偏光板。包含活性能量線硬化性樹脂組合物之硬化 物的防眩層對於偏光膜表現出良好之密著性,並且藉由使 用該防眩層,可獲得透明性、機械強度、熱穩定性、隔水 性等優異之耐久性能較高的偏光板。若考慮薄型輕量性, 則防眩層之厚度越薄越好,但若過薄,則無法充分保護偏 光膜,又,會變得缺乏操作性。因此,防眩層之厚度較好 的是1〜35 μπι之範圍。 進而,於較好的形態中,於偏光膜之與設置有上述防眩 層之面相反側的面上形成包含活性能量線硬化性樹脂組合 物之硬化物的保護層。保護層之形成所使用之活性能量線 硬化性樹脂組合物可為與防眩層形成所使用之活性能量線 149176.doc -12- 201109747 硬化性樹脂組合物相同的組成,亦可為不同之組成。以下 所說明之活性能量線硬化性樹脂組合物可應用於任—層。 (活性能量線硬化性樹脂組合物) 較好的是上述活性能量線硬化性樹脂組合物包含分子内 具有至;1個環氧基之環氧系化合物(以下,有時僅稱為 「環氧系化合物」)。可藉由使活性能量線硬化性樹脂组 合物中含有上述環氧系化合物,而獲得對於偏光膜表現出 良好之密著性並且透明性、機械強度、熱穩定性、隔水性 等優異之耐久性能較高的偏光板。此處,所謂「分子内具 有至v 1個%氧基之環氧系化合物」意指分子内具有1個以 上之環氧基,且可藉由照射活性能量線(例如,紫外線、 可見光、電子束、X射線等)使之硬化的化合物。又,有時 將包含環氧系化人铷、丁= 。物下述氧雜環丁烷系化合物及(甲基) 丙稀酸系化合物且可莊士 9由",、射活性能量線而使之硬化的化 合物統稱為活性能量線硬化性化合物。 作為上述環氧“合物,就耐候 合性等觀點而言,齡“ 3 特十陏離子聚 系化合物作為主成分。子::含!香,環氧 合物’可例示具有脂環環 :3方香%之私氧糸化 式環氧系化合物、月衣之多兀醇之縮水甘㈣、脂環 w 曰肪知環氧系化合物等。 右對具有脂環式環 具有脂環式環之夕_ &70縮水甘油_進行說明,則 下,使芳香族多”醇可藉由例如於觸媒存在下、加壓 得。作為芳香:Γ醇與芳香環進行選擇性氫化反應而獲 夕凡醇,例如可列舉:雙酚A、雙酚F、雙 149176.doc .13· 201109747 酚s之類的雙酚型化合物;苯酚酚醛清漆樹脂、曱酚醛清 漆樹脂、羥基苯甲醛苯酚酚醛清漆樹脂之類的酚醛清漆型 樹脂;四羥基二苯基曱烷、四羥基二笨甲酮、聚乙烯酚之 類的多官能型化合物等。可藉由使表氣醇與使該等芳香族 多元醇之芳香環進行氫化反應而獲得之脂環式多元醇進行 反應而製成縮水甘油醚。作為此種具有脂環式環之多元醇 之縮水甘油醚之中較好者,可列舉經氫化之雙酚A之二縮 水甘油醚。 ^ 所謂脂環式環氧系化合物,意指具有⑽以上鍵結於脂 環式環上之環氧基的環氧系化合物。所謂「鍵結於脂環式 環之環氧基」意指如下述式所示,環氧基(办)之2個鍵分 別鍵結於構m切之2個碳原子㈣為㈣之碳原 上的基團。式中,m為2〜5之整數。 所明脂環式環氧系化合物 ....〜、扣片另i调以上之 物“;上丁。構之化合物。更具體而言,上述式所示化告 團鍵結於其他化學結構之化合物可成=;的基 仰丄中之w或複數個氫可適當㈣基或 鏈狀貌基取代。月fc提^ 土專直 &月曰環式核氧系化合物之中,具有淨 、元%(上述式中m=3者)、或環氧環 < 衣 之環氧系化合物,由於硕#鉍 衣(上述式中m=4者) 由於硬化物之彈性率較高、與偏光膜之 149176.doc 201109747 岔著性優異,因此可更好地使用。以下,具體例示本發明 中可較好地使用之脂環式環氧系化合物之結構,但並不限 定於該等化合物。 •下述式(I)所示環氧環己羧酸環氧環己基甲酯類: 0Simultaneously with dyeing, it can also be carried out after dyeing. After dyeing with dichroic J, a uniaxially stretched 愔-shaped latitude is obtained, which can be carried out in the case of boric acid or in boric acid treatment. In addition, the uniaxial extension is performed in the complex f stages. For single-axis extension, it can be uniaxially stretched between rolls with a peripheral speed of less than one, or uniaxially extended with _. Further, it may be a dry stretching such as stretching in the air, or a wet stretching in which the stretching is performed in a state of h between the solvents, and the stretching ratio is usually Μ. = Dichroic dye When the polyvinyl alcohol-based resin film is dyed, for example, a polyethylene-based resin film can be impregnated into an aqueous solution containing a dichroic dye. As the one-color pigment, a moth's dichroic organic dye or the like can be used. Further, it is preferred that the alcohol resin film ′ is previously subjected to a treatment of immersion in water before the dyeing treatment. 149176.doc 201109747 When iodine is used as the tetrachromatic pigment, as a dyeing method, a method of impregnating a polyethylene-based resin film in an aqueous solution containing potassium ethide in Egypt is usually employed. The content of the moth in the aqueous solution is usually 0.01 to 0.5 parts by weight with respect to the weight of water (10), and the content of potassium telluride is usually 0.5 to 10 parts by weight based on 1 part by weight of water. The temperature of the aqueous solution used for dyeing is usually 20 to 4 Gt' and the time (dyeing time) of being immersed in the aqueous solution is usually 30 to 300 seconds. On the other hand, when a dichroic organic dye is used as the dichroic dye, 'as a dyeing method, (4) a method of impregnating a polyvinyl alcohol-based resin film in an aqueous dye solution containing a water-soluble dichroic dye. The content of the dichroic dye in the aqueous dye solution is usually 1 〇 1 x 10 parts by weight based on 1 part by weight of water. The aqueous dye solution may contain an inorganic salt such as sodium sulfate as a dyeing aid. The temperature of the dye aqueous solution is usually 2G to 8 (TC, and the time (dyeing time) of immersing in the aqueous dye solution is usually 3 〇 to 3 〇〇 seconds. The side acid treatment after dyeing with one color]·green pigment, The content of the boric acid in the boric acid-containing aqueous solution is usually 2 15 parts by weight, preferably 5 parts by weight, per 100 parts by weight of the water, by impregnating the dyed polyvinyl alcohol-based resin film in a boric acid-containing aqueous solution. ~12 parts by weight. When iodine is used as the bismuth of the dichroic dye, it is preferred that the aqueous solution containing phthalic acid contains an effluent. The content of potassium iodide in the liquid containing whipped water is usually 100 parts by weight relative to water. The amount is preferably from 2 to 20 parts by weight, preferably from 5 to 15 parts by weight. The time of impregnation in the aqueous solution containing boric acid is usually from 10 to 1200 seconds, preferably from about 150 to 600 seconds, more preferably 200. ~4 sec. The temperature of the aqueous solution containing boric acid is usually 5 〇. 〇 149176.doc 201109747, preferably 50~85 ° C. For the rotten acid treated polyethylene (4) lipid film, usually washed Treatment. The washing treatment is, for example, a polyvinyl alcohol treated with boric acid. The resin film is impregnated in water. The temperature of the water in the water washing treatment is usually 5 to 4 〇π, and the immersion time is 2 to 12 G#. After washing, drying is performed to obtain a polarizing film. Drying can be used. The hot air dryer or the far-infrared heater is used. The drying temperature is usually 4 〇~1 () (rc. The drying treatment time is usually 120 to 600 seconds. By the above method, the uniaxially stretched polyvinyl alcohol can be produced. The polarizing film of the dichroic dye is adsorbed on the resin film. The thickness of the polarizing film is usually 5 to 40 μm. In the present invention, the active energy ray-curable resin composition is formed on one surface of the polarizing film. An anti-glare layer having a cured product and having irregularities on the surface thereof to form a polarizing plate. The anti-glare layer containing the cured product of the active energy ray-curable resin composition exhibits good adhesion to the polarizing film, and by using the anti-reflection The glare layer can obtain a polarizing plate having excellent durability, such as transparency, mechanical strength, thermal stability, and water barrier property. If thinness and lightness are considered, the thickness of the antiglare layer is as thin as possible, but if it is too thin The polarizing film is not sufficiently protected, and the operability is lacking. Therefore, the thickness of the anti-glare layer is preferably in the range of 1 to 35 μm. Further, in a preferred embodiment, the polarizing film is provided with A protective layer containing a cured product of the active energy ray-curable resin composition is formed on the surface opposite to the surface of the antiglare layer. The active energy ray-curable resin composition used for forming the protective layer may be formed with the antiglare layer. The active energy ray used is 149176.doc -12-201109747 The same composition of the curable resin composition may be a different composition. The active energy ray-curable resin composition described below can be applied to any layer. In the energy ray-curable resin composition, it is preferred that the active energy ray-curable resin composition contains an epoxy compound having one epoxy group in the molecule (hereinafter, simply referred to as "epoxy compound" "). By including the epoxy compound in the active energy ray-curable resin composition, it is possible to obtain excellent durability against the polarizing film and excellent durability such as transparency, mechanical strength, thermal stability, and water repellency. Higher polarizer. Here, the "epoxy compound having a hydroxyl group to v 1 % in the molecule" means having one or more epoxy groups in the molecule, and can be irradiated with an active energy ray (for example, ultraviolet rays, visible light, electrons). A compound that hardens the beam, X-ray, etc.). Further, it may contain epoxy-based human cockroaches and diced =. The compounds of the following oxetane-based compounds and (meth)acrylic acid-based compounds, which can be hardened by the active energy ray, are collectively referred to as active energy ray-curable compounds. As the epoxy "compound", the age "3 Tetra-decene ion-polymer compound" is a main component from the viewpoint of weather resistance and the like. Sub:: Inclusive! The scent, the epoxy compound can be exemplified by an alicyclic ring: a 3-galvanic% oxylated oxime compound, a melamine polyglycolic condensed sugar (IV), an alicyclic w 曰 知 环氧 环氧 环氧 环氧Wait. The right side of the alicyclic ring having an alicyclic ring _ & 70 glycidol _ will be described, then, the aromatic poly" alcohol can be obtained by, for example, in the presence of a catalyst, as a fragrance: The selective hydrogenation reaction of decyl alcohol with an aromatic ring can be carried out by, for example, bisphenol A, bisphenol F, double 149176.doc.13·201109747 bisphenol type compound such as phenol s; phenol novolac resin a novolac type resin such as a novolac resin or a hydroxybenzaldehyde phenol novolak resin; a polyfunctional compound such as tetrahydroxydiphenylnonane, tetrahydroxydibenzophenone or polyvinylphenol; Glycidyl ether is produced by reacting epigas alcohol with an alicyclic polyol obtained by hydrogenating an aromatic ring of the aromatic polyol. Glycidol as a polyol having such an alicyclic ring The ether is preferably a diglycidyl ether of hydrogenated bisphenol A. The so-called alicyclic epoxy compound means a ring having an epoxy group bonded to the alicyclic ring of (10) or more. Oxygen compound. The so-called "bonded to the alicyclic ring. Two key rings epoxy group "means, as shown by the following formula, an epoxy group (do) of the structure respectively bonded to the cut 2 of m carbon atoms (iv) a group on the carbon atom of (iv). In the formula, m is an integer of 2 to 5. The alicyclic epoxy-based compound is a compound of the above-mentioned formula, and the compound of the above formula is more specifically, the compound represented by the above formula is bonded to other chemical structures. The compound may be converted into a base or a plurality of hydrogens which may be substituted with a suitable (tetra) group or a chain-like top group. The month fc is a net & the moon-ring cyclic nucleus compound having a net , %% (in the above formula, m = 3), or epoxy ring < epoxy compound of clothing, because of the master #铋((in the above formula, m=4), the elastic modulus of the cured product is high, and 149176.doc 201109747 of the polarizing film is excellent in the adhesiveness, and therefore can be used more preferably. Hereinafter, the structure of the alicyclic epoxy compound which can be preferably used in the present invention is specifically exemplified, but is not limited to the compounds. • Epoxy cyclohexanecarboxylic acid epoxy cyclohexyl methyl ester represented by the following formula (I): 0
(I) 氫原子或碳數1〜5之直鏈 狀烷基。 •下述式(II)所示之烷二醇之環氧環己羧酸酯類: 0(I) A hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms. • Epoxy cyclohexanecarboxylates of alkanediols represented by the following formula (II): 0
(Π) 式(ΙΙ)中,R3及R4互相獨立表示氫原子或碳數卜5之直鏈 狀烧基’ n表示2〜20之整數。 •下述式(III)所不之二羧酸之環氧環己基曱酯類:(Π) In the formula (ΙΙ), R3 and R4 independently of each other represent a hydrogen atom or a carbon number of 5, and a linear alkyl group, n, represents an integer of 2 to 20. • Epoxycyclohexyl oxime esters of dicarboxylic acids of the following formula (III):
VV
(m) 式(ΙΠ)中,V及R6互相獨立表示氫原子或碳數卜5之直 I49176.doc -15- 201109747 鏈狀烷基,p表示2〜20之整數。 .下述式(IV)所示之聚乙二醇之環氧環己基甲醚類: R7(m) In the formula (ΙΠ), V and R6 independently of each other represent a hydrogen atom or a carbon number. I49176.doc -15-201109747 A chain alkyl group, and p represents an integer of 2 to 20. Epoxy cyclohexyl methyl ether of polyethylene glycol represented by the following formula (IV): R7
(IV) 式(IV)中,R7及R8互相獨立表示氫原子或碳數id之直 鏈狀烷基,q表示2~10之整數。 •下述式(V)所示之烧二醇之環氧環己基甲醚類: CH2-0—(CH2)r—0-CH R9 (V)(IV) In the formula (IV), R7 and R8 each independently represent a hydrogen atom or a linear alkyl group having a carbon number id, and q represents an integer of 2 to 10. • Epoxy cyclohexyl methyl ether of the diol of the following formula (V): CH2-0—(CH2)r—0-CH R9 (V)
R 式(V)中,R及R1G互相獨立表示氫原子或碳數丨〜5之直 鏈狀烷基,r表示2〜20之整數。 •下述式(VI)所示之二環氧三螺化合物: (VI) 式(VI)中,及R12互相獨立表示氫原子或碳數丨〜5之直 鏈狀烷基。 •下述式(VII)所示之二環氧單螺化合物: 149176.doc •16· 201109747 R13 (W) 式(VII)中,R13及R14互相獨立表示氫原子或碳數卜5之 直鏈狀烷基。 •下述式(福)所示之乙烯基環己烯二環氧化物類: (Μ) <Γ〇 R15 式(VIII)中,Rl5表示氫原子或碳數1〜5之直鏈狀烧基 •下述式(IX)所示之環氧環戊醚類:In the formula (V), R and R1G each independently represent a hydrogen atom or a linear alkyl group having a carbon number of 丨5, and r represents an integer of 2 to 20. • A diepoxy trisole compound represented by the following formula (VI): (VI) In the formula (VI), and R12 independently represent a hydrogen atom or a linear alkyl group having a carbon number of 丨5. • a diepoxy single spiro compound represented by the following formula (VII): 149176.doc •16·201109747 R13 (W) In the formula (VII), R13 and R14 independently of each other represent a hydrogen atom or a carbon number of 5 Alkyl group. • Vinylcyclohexene diepoxides represented by the following formula: (Μ) <Γ〇R15 In the formula (VIII), Rl5 represents a hydrogen atom or a linear burn of a carbon number of 1 to 5. Base: Epoxycyclopentyl ethers of the following formula (IX):
Ο Λ (Κ) 式(IX)中,R16及 r17 鏈狀烷基。 互相獨立表示氫原子或碳數 1〜5之直 下述式(X)所不之二環氧三環癸烧類·· 〇Ο Λ (Κ) In the formula (IX), R16 and r17 are chain-like alkyl groups. Independent of each other, represents a hydrogen atom or a carbon number of 1 to 5. The epoxide tricyclic terbene of the following formula (X) is ·
R18 (X) 式(X)中, 上文所例示之 環氧系化合物, 表不氫原子或碳數1〜5之直鏈狀烷基。 曰袁式%氧系化合物之中,如下之脂環式 由於可在市場上有售,或獲得其類似物, 149176.doc 201109747 入手相對容易等,故而可較好地使用。 (A) 7-氧雜雙環[4.1.0]庚烧-3-叛酸與(7-氧雜雙環[4.1.0] 庚-3-基)曱醇之酯化物[上述式(I)中,RkRkH之化合物]、 (B) 4-甲基-7-氧雜雙環[4.1_0]庚烷-3-羧酸與(4_甲基_7_氧 雜雙環[4·1·0]庚-3-基)曱醇之酯化物[上述式⑴中,ri=4_CH3、 R2=4-CH3之化合物]、 (C) 7 -氧雜.雙環[4.1.0]庚烧-3-叛酸與ι,2-乙二醇之醋化物 [上述式(II)中’ R3=R4=H、n=2之化合物]、 (D) (7-氧雜雙環[4.1.0]庚-3-基)甲醇與己二酸之酯化物 [上述式(III)中,R5=R6=H、p=4之化合物]、 (E) (4-曱基_7_氧雜雙環[4丄〇]庚_3_基)甲醇與己二酸之酯 化物[上述式(in)中,r5=4_CH3、r6=4_CH3、p=4之化合 物]、 ° (?)(7-氧雜雙環[4.1.〇]庚 ^ / I 町六 A,Ζ _ 物[上述式(V)中,R%Ri〇=H、r=2之化合物] 又,作為脂肪族環氧系化合物,可列舉:脂肪族多元 或其環氧烷加成物之聚縮水甘油醚。更具體可列舉:i 丁二醇之二縮水甘油醚,己二醇之二縮水甘油醚, 油之一縮水甘油驗,二經甲基丙院之三縮水甘油趟,聚 ::之二縮水甘油越,丙二醇之二縮水甘油喊,藉由對 、丙二酵或甘油之類的脂肪族多元醇加成1種或2種 上之環氧烧(環氧乙燒或環氧丙烧等)而獲得之㈣多元 之聚縮水甘油趟等。 於本發明中,環氧系化合物可僅單獨使用1種,或併用 149176.doc -18- 201109747 種以上。為了獲得對偏光膜及相位差板之密著性更優異的 防眩層、保護層,故而較好的是活性能量線硬化性樹脂組 合物至少包含脂環式環氧系化合物。 於形成防眩層及保護層所使用之活性能量線硬化性樹脂 、’且δ物中,以/舌性此量線硬化性化合物之總量為基準,較 好的是以30〜1〇〇重量%之比例含有環氧系化合物,更好的 是35〜70重量%之比例,又更好的是4〇〜6〇重量%之比例。 於環氧系化合物之含量未達3〇重量%之情形時,有與偏光 膜之密著性下降之傾向。 又,上述活性能量線硬化性樹脂組合物中,可與上述環 氧系化合物一併添加氧雜環丁烷系化合物。可藉由添加氧 雜私丁烷系化合物,而降低活性能量線硬化性樹脂組合物 之黏度’提高硬化速度。進而亦期待防止硬化物之黃變, 提高光學耐久性之效果。 氧雜環丁烷系化合物係分子内具有4員環醚之化合物, 例如可列舉:3-乙基-3-羥基甲基氧雜環丁烷、丨,‘雙[(3_ 乙基-3-氧雜環丁基)曱氧基曱基]苯、3_乙基_3 (苯氧基曱 基)氧雜環丁烷、雙[(3-乙基-3-氡雜環丁基)曱基]醚、3-乙 基-3-(2-乙基己氧基曱基)氧雜環丁烷、苯酚酚醛清漆氧雜 環丁烷等。該等氧雜環丁烷系化合物可容易地獲得市售 品’例如可列舉:Aron Oxetane ΟΧΤ-101(東亞合成(股)製 造)、Ai.〇n Oxetane OXT-121(東亞合成(股)製造)、Aron Oxetane 〇XT-211(東亞合成(股)製造)、Aron Oxetane OXT-221(東亞合成(股)製造)、Aron Oxetane OXT-212(東亞合成 149176.doc •19- 201109747 (股)製造)等。氧雜環丁烷系化合物之調配量並無特別限 定’以活性能量線硬化性化合物之總量為基準,通常為3 〇 重量%以下’較好的是10〜25重量0/〇。 於本發明所使用之活性能量線硬化性樹脂組合物包含環 氧系化合物或氧雜環丁烷系化合物等陽離子系硬化性化合 物之情形時,較好的是於該活性能量線硬化性樹脂組合物 中調配光陽離子聚合起始劑。若使用光陽離子聚合起始 劑’則可於常溫下形成防眩層、保護層,因此可減少對偏 光膜之耐熱性或膨脹所致應變的擔憂,而將防眩層、保護 層密著性良好地形成於偏光膜上。又,光陽離子聚合起始 劑由於利用光起到觸媒作用,故而即使混合至活性能量線 硬化性樹脂組合财,亦可使保存穩定性或作業性優異。 光陽離子聚合起始劑,係藉由照射可見光線、紫外線、 X射線、電子束等活性能量線,可產生陽離子物質或路易 斯酸’而開始環氧系化合物及/或氧雜環丁烧系化合物之 聚合反應者。於本發明中,可為任一類型之光陽離子聚合 起始劑,但就作業性之觀點而言, ° ?乂好的是賦予潛伏性。 作為光陽離子聚合起始劑,並I特 — — …将別限疋,例如可列舉: 方香族重氮鏽鹽;芳香族錤鹽、 规風方香族鎳鹽之類的鑌鹽; 鐵-方烴錯合物等。 TF砀方晋 …氣構酸苯重氮鏽鹽、六㈣酸笨重氣鑌鹽等。) 作為芳香關鹽,例如可列舉 鎮鹽、六㈣酸二苯基鎮鹽、六氣錄 二 149176.doc •20· 201109747 磷酸二(4-壬基苯基)錤鹽等。 作為芳香族銕鹽,例如可列舉:六氟磷酸三苯基鈒鹽、 六氟銻酸三苯基銕鹽、四(五氟苯基)硼酸三苯基锍鹽、雙 六氟磷酸4,4'-雙[二苯基銕基]二苯基硫醚、雙六氟銻酸 4,t-雙[二(β-羥基乙氧基)苯基銕基]二苯基硫醚、雙六氟磷 酸4,雙[二(β-羥基乙氧基)苯基疏基]二苯基硫醚、六氟銻 酸7-[二(對甲苯醯基)锍基]-2-異丙基硫雜蒽酮、四(五氟苯 基)硼酸7-[二(對曱苯醯基)銃基]-2-異丙基硫雜蒽酮、六氟 磷酸4-苯基羰基-4'-二苯基锍基-二苯基硫醚、六氟銻酸4-(對第三丁基苯基羰基)-4'-二苯基锍基-二苯基硫醚、四(五 氟苯基)硼酸4-(對第三丁基苯基羰基)-4'-二(對曱苯醯基)銕 基-二苯基硫醚等。 又,作為鐵-芳烴錯合物,例如可列舉:六氟銻酸二甲 苯-環戊二烯基鐵(II)、六氟磷酸異丙苯-環戊二烯基鐵 (II)、三(三氟曱基磺醯基)曱烷化物二曱苯-環戊二烯基鐵 (II)等。 該等光陽離子聚合起始劑可容易地獲得市售品,例如可 列舉:Kayarad PCI-220(曰本化藥(股)製造)、Kayarad PCI-620(日本化藥(股)製造)、UVI-6990(Union Carbide公司製 造)、Adeka Optomer SP-1 50(ADEKA(股)製造)、Adeka Optomer SP-170(ADEKA(股)製造)、CI-5102(日本曹達(股) 製造)、CIT-13 70(曰本曹達(股)製造)、CIT-1682(曰本曹達 (股)製造)、CIP-1866S(曰本曹達(股)製造)、CIP-2048S(曰 本曹達(股)製造)、CIP-2064S(日本曹達(股)製造)、DPI- 149176.doc -21 - 201109747 101(Midori Kagaku(股)製造)、DPI-102(Midori Kagaku(股) 製造)、DPI-103(Midori Kagaku(股)製造)、DPI-105(Midori Kagaku(股)製造)、MPI-103(Midori Kagaku(股)製造)、 MPI-105(Midori Kagaku(股)製造)、BBI-101(Midori Kagaku (股)製造)、BBI-102(Midori Kagaku(股)製造)、BBI-103 (Midori Kagaku(股)製造)、BBI-105(Midori Kagaku(股)製 造)、TPS-101(Midori Kagaku(股)製造)、TPS-102(Midori Kagaku(股)製造)、TPS-103(Midori Kagaku(股)製造)、 TPS-105(Midori Kagaku(股)製造)、MDS-103(Midori Kagaku(股)製造)、MDS-105(Midori Kagaku(股)製造)、 DTS-102(Midori Kagaku(股)製造)、DTS-103(Midori Kagaku (股)製造)、PI-2074(Rhodia公司製造)等。 該等光陽離子聚合起始劑可分別單獨使用,或將2種以 上混合使用。該等中,尤其是芳香族錡鹽於300 nm以上之 波長區域亦具有紫外線吸收特性,因此可提供硬化性優 異,具有良好之機械強度或與偏光膜及相位差板之良好密 著性之硬化物,因而可較好地使用。 光陽離子聚合起始劑之調配量相對於包含環氧系化合物 及氧雜環丁烷系化合物之陽離子聚合性化合物之總計量 100重量份,通常為0.5〜20重量份,較好的是1〜6重量份。 若光陽離子聚合起始劑之調配量相對於陽離子聚合性化合 物之總計量100重量份而低於0.5重量份,則有硬化變得不 充分,機械強度或防眩層與偏光膜及/或相位差板之密著 性下降的傾向。又,若光陽離子聚合起始劑之調配量相對 149176.doc •22- 201109747 於1¼離子水合性化合物之總計量i 〇〇重量份而超過重量 份,則可能因硬化物中之離子性物質增加而使硬化物之吸 濕性變高、耐久性能下降。 本發明所使用之活性能量線硬化性樹脂組合物除了上述 %氧系化合物等陽離子聚合性化合物以外,可含有聚合起 始劑存在下可藉由照射活性能量線(例.如紫外線、可見 光、電子束、X射線等)而聚合之自由基聚合性化合物。作 為自由基聚合性化合物,合適的是使用分子中具有丨個以 上(甲基)丙烯醯氧基之(曱基)丙烯酸系化合物。再者,所 "月(曱基)丙烯酸系化合物」意指丙烯酸酯衍生物及曱基 丙烯酸酯衍生物。於本說明書中,分別將丙烯醯基或甲基 丙烯醯基簡記為「(曱基)丙烯醯基」,將丙烯酸酯或曱基丙 烯酸酯簡記為「(曱基)丙烯酸酯」,將丙烯酸或曱基丙烯酸 簡e己為「(甲基)丙稀酸」。 作為分子中具有1個以上(甲基)丙稀醯氧基之(曱基)丙烯 酸系化合物,可列舉分子中具有1個以上(曱基)丙烯醢氧基 之(甲基)丙烯酸酯單體(以下稱為Γ (甲基)丙烯酸酯單 體」)、分子中具有2個以上(甲基)丙烯醯氧基之(甲基)丙 稀酸酿寡聚物(以下稱為「(甲基)丙烯酸酯寡聚物」)等。 作為(甲基)丙稀酸酯單體’可列舉分子中具有1個(甲基) 丙烯醯氧基之單官能(甲基)丙烯酸酯單體、分子中具有2個 (f基)丙烯醯氧基之2官能(甲基)丙烯酸酯單體、及分子中 具有至少3個(甲基)丙烯醯氧基之多官能(甲基)丙烯酸酯單 體°再者,(甲基)丙烯酸酯單體可使用1種或2種以上。 149176.doc •23· 201109747 作為單官能(曱基)丙烯酸酯單體之具體例,除了(曱基) 丙烯酸四氫糠酯、(曱基)丙烯酸2-羥基乙酯、(甲基)丙烯 酸羥基丙酯、(曱基)丙烯酸2-羥基丁酯、(曱基)丙烯酸2-羥 基-3-苯氧基丙酯、(曱基)丙烯酸異丁酯、(曱基)丙烯酸第 三丁酯、(曱基)丙烯酸2-乙基己酯、(曱基)丙烯酸環己 醋、(甲基)丙烯酸二環戊烯酯、(曱基)丙烯酸苄酯、(甲基) 丙烯酸異福酯、(甲基)丙烯酸苯氧基乙酯、(甲基)丙稀酸 二環戊烯氧基乙酯、(曱基)丙稀酸二曱基胺基乙酯、乙基 卡必醇(甲基)丙烯酸酯、三羥曱基丙烷單(曱基)丙烯酸 醋、季戊四醇單(甲基)丙烯酸酯、苯氧基聚乙二醇(甲基) 丙烯酸酯以外’作為含羧基之(曱基)丙烯酸酯單體,可列 舉:鄰苯二曱酸2-(甲基)丙烯醯氧基乙酯、六氫鄰苯二甲 酸2-(曱基)丙烯醯氧基乙酯、(甲基)丙烯酸羧基乙酯、丁 二酸2-(曱基)丙烯醯氧基乙酯、N-(甲基)丙烯醯氧基·n,,n,_ 二羧基對苯二胺、偏苯三曱酸4-(甲基)丙烯醯氧基乙酯 專。又,4-(甲基)丙細酿基胺基_ι_緩基甲基派咬之類的含 (甲基)丙烯醯基胺基之單體亦可成為單官能之(甲基)丙稀 酸系化合物。 作為2官能(曱基)丙烯酿酯單體’代表例為:烧二醇二 (甲基)丙烯酸酯類、聚氧烷二醇二(曱基)丙烯酸酯類、_ 代院二醇二(曱基)丙稀酸酯類、脂肪族多元醇之二(曱基) 丙烯酸酯類、氫化二環戊二烯或三環癸烷二烷醇之二(甲 基)丙烯酸S曰類、二噁烷二醇(di〇xane giyc〇i或di〇xane dialkanol)之一(甲基)丙烯酸酯類、雙酶a或雙酌之環氧燒 149176.doc •24- 201109747 加成物之二(甲基)丙稀酸酯類、雙酚A或雙酚F之環氧二 (甲基)丙烯酸酯類等,但並不限定於該等,可使用各種 者。作為2官能(曱基)丙烯酸酯單體之具體例,除了乙二醇 二(甲基)丙烯酸酯、1,3-丁二醇二(甲基)丙烯酸酯、1,4-丁 二醇二(曱基)丙烯酸酯、1,6-己二醇二(曱基)丙烯酸酯、 1,9-壬二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸 酯、三羥甲基丙烷二(曱基)丙烯酸酯、季戊四醇二(曱基) 丙烯酸酯、二(三羥甲基)丙烷二(曱基)丙烯酸酯、二乙二 醇二(甲基)丙烯酸酯、三乙二醇二(曱基)丙烯酸酯、二丙 二醇二(甲基)丙烯酸酯、三丙二醇二(曱基)丙烯酸酯、聚 乙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、 聚丁二醇二(甲基)丙烯酸酯以外,可列舉:聚矽氧二(曱 基)丙烯酸酯、羥基新戊酸新戊二醇酯之二(曱基)丙烯酸 酯、2,2-雙[4-(曱基)丙稀醯氧基乙氧基乙氧基苯基]丙炫、 2,2-雙[4-(曱基)丙烯醯氧基乙氧基乙氧基環己基]丙烷、氫 化二環戊二烯基二(曱基)丙烯酸酯、三環癸烧二甲醇二(甲 基)丙烯酸酷、1,3-二噁烷-2,5-二基二(甲基)丙烯酸酯[別 名··二°惡烧二醇二(曱基)丙稀酸酯]、經基三曱基乙酿與三 羥曱基丙烷之縮醛化合物[化學名:2-(2-羥基-—二甲基 乙基)-5 -乙基-5-羥基曱基_1,3_二噁烷]之二(曱基)丙烯酸 酉旨、1,3,5-二(2-羥基乙基)異氰尿酸酯之二(曱基)丙烯酸酯 等。 作為多官能(甲基)丙烯酸酯單體,代表例為:甘油三(甲 基)丙烯酸S曰、二經曱基丙烧三(曱基)丙烯酸醋、二(三經 149I76.doc -25· 201109747 甲基)丙烷三(甲基)丙烯酸酯、二(三羥甲基)丙烷四(曱基) 丙稀酸醋、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲 基)丙烯酸酯、二季戊四醇四(曱基)丙烯酸酯、_ —字戍四醇 五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯等3價以 上之脂肪族多元醇之聚(甲基)丙烯酸酯,此外可列舉:3價 以上之_代多元醇之聚(甲基)丙烯酸酯、甘油之環氧院加 成物之三(曱基)丙烯酸酯'三羥曱基丙烷之環氧烷加成物 之三(曱基)丙烯酸酯、1,1,1_三[(曱基)丙烯醯氧基乙氧基 乙氧基]丙烷、1,3,5-三(2-羥基乙基)異氰尿酸酯之三(甲基) 丙烯酸酯、聚矽氧六(甲基)丙烯酸酯等。 作為(曱基)丙稀酸酯寡聚物,可列舉:2官能以上之多 官能(甲基)丙烯酸胺基曱酸酯寡聚物(以下稱為「多官能 (甲基)丙烯酸胺基曱酸酯寡聚物」)、2官能以上之多官能 (曱基)丙烯酸聚酯寡聚物(以下稱為「多官能(曱基)丙烯酸 聚S旨寡聚物」)、2官能以上之多官能環氧(甲基)丙烯酸酯 券聚物(以下稱為「多官能環氧(甲基)丙烯酸酯募聚物」) 等。(甲基)丙烯酸酯寡聚物可使用1種或2種以上。 . 作為多官能(曱基)丙烯酸胺基曱酸酯寡聚物,可列舉: 1分子中分別具有至少1個(曱基)丙烯醯氧基及羥基之(甲 基)丙烯酸酯單體與聚異氰酸酯之胺基曱酸酯化反應生成 物、多元醇類與聚異氰酸酯反應所獲得之異氰酸酯化合物 與1分子中分別具有至少1個(曱基)丙烯醯氧基及羥基之(甲 基)丙烯酸酯單體的胺基甲酸酯化反應生成物等。 作為胺基曱酸酯化反應所使用之1分子中具有至少1個 149176.doc •26- 201109747 (曱基)丙烯醯氧基及羥基之(曱基)丙烯酸酯單體,可列 舉··(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、 (曱基)丙烯酸2-羥基丁酯、(曱基)丙烯酸2_羥基_3_苯氧基 丙I旨、甘油二(甲基)丙烯酸酯、三羥曱基丙烷二(曱基)丙 烯酸酯、季戊四醇三(甲基)丙烯酸酯、二季戊四醇五(曱 基)丙烯酸酯等。 作為胺基甲酸醋化反應所使用之聚異氰酸醋,可列舉: 一異氰酸己一酿、離胺酸二異氰酸_、異佛爾酮二異氰酸 酯、二環己基甲烧二異氰酸酯、甲苯二異氰酸酯、二甲苯 二異氰酸酯、該等二異氰酸酯中將芳香族異氰酸酯類氫化 而獲得之二異氰酸酯(例如,氫化甲苯二異氰酸酯、氫化 二曱苯二異氰酸酯等二異氰酸酯)、三苯基曱烷三異氰酸 酯、二亞曱基三苯基三異氰酸酯等二異氰酸酯或三異氰酸 S旨,或將二異氰酸酯多聚化而獲得之聚異氰酸酯等。 作為胺基曱酸酯化反應所使用之多元醇類,通常除了芳 香族、脂肪族及脂環式多元醇以外’可使用聚酯多元醇、 聚喊多元醇等。通常’作為脂肪族及脂環式之多元醇,可 列舉:1,4-丁二醇、1,6-己二醇、乙二醇、二乙二醇、三 乙二醇、丙二醇、新戊二醇、三羥甲基乙烷、三羥甲基丙 烷、二(三羥曱基)丙烷、季戊四醇、二季戊四醇、二羥曱 基庚烷、二羥曱基丙酸、二羥曱基丁酸、甘油、氫化雙酴 A等。 聚酯多元醇係藉由多元醇類與多鹼性綾酸或其酸酐之脫 水縮合反應而獲得者。作為多驗性敌酸及其酸酐之具體 149176.doc •27· 201109747 例,可列舉:丁二酸(肝)、己二酸、順丁烯二酸(酐)、衣 康酸(酐)、偏笨二甲酸(酐)、均苯四曱酸(酐)、六氫鄰苯二 甲酸(針)、鄰苯二曱酸(奸)、間苯二曱酸、對苯四甲酸 等。又,作為聚醚多元醇,除了聚烷二醇以外,可列舉藉 由上述多元醇或苯酚類與環氧烷之反應而獲得之聚氧伸烷 基改質多元醇。 多官月b (曱基)丙烯酸聚酯寡聚物係藉由(曱基)丙烯酸、 多鹼性羧酸或其酸酐及多元醇之脫水縮合反應而獲得。作 為脫水縮合反應所使用之多驗性羧酸及其酸酐,可列舉: 丁一酸(酐)、己一酸、順丁烯二酸(酐)、衣康酸(酐)、偏苯 三曱酸(酐)、均苯四曱酸(酐)、六氫鄰苯二曱酸(酐)、鄰苯 二甲酸(酐)、間苯二曱酸、對苯四曱酸等。又,作為脫水 縮合反應所使用之多元醇,可列舉:丨,4_ 丁二醇、丨6己 二醇、乙二醇、二乙二醇、三乙二醇、丙二醇、新戊二 醇、二羥曱基乙烷、三羥曱基丙烷、二(三羥曱基)丙烷、 季戊四醇、二季戊四醇、二羥甲基庚烷、二羥甲基丙酸、 二羥甲基丁酸、甘油、氫化雙酚A等。 多官能環氧(曱基)丙烯酸酯寡聚物係藉由聚縮水甘油醚 與(曱基)丙稀酸之加成反應而獲得。作為聚縮水甘油醚, 可列舉.乙二醇二縮水甘油醚、丙二醇二縮水甘油醚、三 丙一醇一縮水甘油喊、1,6_己二醇二縮水甘油喊、雙盼a 一知§水甘油驗等。 於本發明中’(曱基)丙烯酸系化合物之中,尤其就密著 性與彈性率均優異方面而言,較好的是使用下述式 149176.doc -28 · 201109747 (XI)〜(XIV)所示之(甲基)丙烯酸系化合物之至少一種R18 (X) In the formula (X), the epoxy compound exemplified above represents a hydrogen atom or a linear alkyl group having 1 to 5 carbon atoms. Among the oxime-type oxy-compounds, the following alicyclic formulas can be preferably used because they are commercially available or obtain analogs thereof, and 149176.doc 201109747 is relatively easy to start. (A) Esterified ester of 7-oxabicyclo[4.1.0]heptane-3-tagacid with (7-oxabicyclo[4.1.0]heptan-3-yl) decyl alcohol [in the above formula (I) , a compound of RkRkH], (B) 4-methyl-7-oxabicyclo[4.1_0]heptane-3-carboxylic acid and (4-methyl-7-oxabicyclo[4·1·0]g Esteryl ester of -3-yl)sterol [in the above formula (1), ri=4_CH3, compound of R2=4-CH3], (C) 7-oxa.bicyclo[4.1.0]heptane-3-tagidate Acetate with ι,2-ethanediol [Compound of 'R3=R4=H, n=2> in the above formula (II)], (D) (7-oxabicyclo[4.1.0]heptane-3- Esterified product of methanol and adipic acid [in the above formula (III), R5=R6=H, p=4 compound], (E) (4-indolyl-7-oxabicyclo[4丄〇] Glycidyl-3-()-esterified product of methanol and adipic acid [in the above formula (in), r5=4_CH3, r6=4_CH3, p=4 compound], ° (?) (7-oxabicyclo[4.1. 〇]Geng ^ / I 町六 A, Ζ _ 物 [In the above formula (V), R%Ri 〇 = H, r = 2 compounds] Further, as the aliphatic epoxy compound, aliphatic aliphatic Or a polyglycidyl ether of an alkylene oxide adduct thereof, more specifically, a diglycidyl ether of i-butanediol, Diglycidyl ether, one of the oils of the glycidol test, two by the methyl propyl triglyceride, poly:: the second glycidol, the propylene glycol diglycidyl shred, by the pair, propylene glycol or glycerol (IV) a polyvalent polyglycidyl hydrazine obtained by adding one or two kinds of aliphatic alcohols (such as epoxy bake or propylene bromide), etc. In the present invention, epoxy The compound may be used alone or in combination of 149176.doc -18-201109747. In order to obtain an antiglare layer and a protective layer which are more excellent in adhesion to the polarizing film and the phase difference plate, it is preferred that the compound is active. The energy ray-curable resin composition contains at least an alicyclic epoxy compound. The active energy ray-curable resin used in forming the antiglare layer and the protective layer, and the δ in the δ The total amount of the compound is preferably from 30 to 1% by weight, more preferably from 35 to 70% by weight, more preferably from 4 to 6 % by weight. % of the epoxy compound is less than 3% by weight In the case of the above-mentioned active energy ray-curable resin composition, an oxetane-based compound may be added together with the epoxy-based compound. The oxo-polybutane-based compound lowers the viscosity of the active energy ray-curable resin composition to increase the curing rate. Further, it is expected to prevent the yellowing of the cured product and improve the optical durability. The oxetane compound is a compound having a 4-membered cyclic ether in the molecule, and examples thereof include 3-ethyl-3-hydroxymethyloxetane, anthracene, and bis[(3_ethyl-3-) Oxecyclobutyl)nonyloxy]benzene, 3-ethyl-3-(phenoxyindenyl)oxetane, bis[(3-ethyl-3-indolyl)pyrene Ethyl ether, 3-ethyl-3-(2-ethylhexyloxyindenyl) oxetane, phenol novolac oxetane, and the like. The oxetane-based compound can be easily obtained as a commercially available product, for example, Aron Oxetane®-101 (manufactured by Toagosei Co., Ltd.) and Ai.〇n Oxetane OXT-121 (manufactured by East Asia Synthetic Co., Ltd.). ), Aron Oxetane 〇XT-211 (manufactured by East Asia Synthetic Co., Ltd.), Aron Oxetane OXT-221 (manufactured by East Asia Synthetic Co., Ltd.), Aron Oxetane OXT-212 (East Asian Synthetic 149176.doc •19-201109747 (share)) )Wait. The amount of the oxetane compound to be compounded is not particularly limited. It is usually 3% by weight or less based on the total amount of the active energy ray-curable compound. Preferably, it is 10 to 25 parts by weight/twice. When the active energy ray-curable resin composition used in the present invention contains a cationic curable compound such as an epoxy compound or an oxetane compound, it is preferably used in the active energy ray curable resin composition. A photocationic polymerization initiator is formulated in the material. When the photocationic polymerization initiator is used, the antiglare layer and the protective layer can be formed at normal temperature, so that the heat resistance of the polarizing film or the strain due to expansion can be reduced, and the antiglare layer and the protective layer are adhered. It is formed well on the polarizing film. Further, since the photocationic polymerization initiator acts as a catalyst by light, it can be excellent in storage stability and workability even when it is mixed with the active energy ray-curable resin. The photocationic polymerization initiator is an epoxy-based compound and/or an oxetane-based compound which can generate a cationic substance or a Lewis acid by irradiating an active energy ray such as visible light, ultraviolet light, X-ray or electron beam. Polymerizer. In the present invention, it may be any type of photocationic polymerization initiator, but from the viewpoint of workability, it is preferred to impart latency. As a photocationic polymerization initiator, and I-specifically, it is not limited to, for example, a sulphur salt of an aromatic sulphate; an aromatic cerium salt; a cerium salt such as a sulphur-flavored nickel salt; - a hydrocarbon complex and the like. TF 砀 Fang Jin ... gas benzene diazonium rust salt, hexa (tetra) acid bulk gas salt and so on. As the aromatic salt, for example, sedative salt, diphenyl sulphate of hexa(tetra) acid, hexahydrate 149176.doc • 20·201109747 bis(4-mercaptophenyl)phosphonium phosphate can be mentioned. Examples of the aromatic onium salt include triphenylsulfonium hexafluorophosphate, triphenylsulfonium hexafluoroantimonate, triphenylsulfonium tetrakis(pentafluorophenyl)borate, and bishexafluorophosphate 4,4. '-bis[diphenylfluorenyl]diphenyl sulfide, bis(hexafluoroantimonate) 4,t-bis[bis(β-hydroxyethoxy)phenylindenyl]diphenyl sulfide, dihexafluoro Phosphate 4, bis[bis(β-hydroxyethoxy)phenyl)diphenyl sulfide, hexafluoroantimonate 7-[bis(p-tolylhydrazino)indolyl]-2-isopropylsulfan Anthrone, tetrakis(pentafluorophenyl)borate 7-[bis(p-indolyl)indolyl]-2-isopropylthioxanthone, 4-phenylcarbonyl-4'-diphenyl hexafluorophosphate Base mercapto-diphenyl sulfide, hexafluoroantimonate 4-(p-butylphenylcarbonyl)-4'-diphenylindenyl-diphenyl sulfide, tetrakis(pentafluorophenyl)borate 4-(p-T-butylphenylcarbonyl)-4'-di(p-quinfenyl)indenyl-diphenyl sulfide. Further, examples of the iron-aromatic complex include xylene-cyclopentadienyl iron (II) hexafluoroantimonate, cumene-cyclopentadienyl iron (II) hexafluorophosphate, and tris(III). Trifluorodecylsulfonyl)decane quinone-cyclopentadienyl iron (II) and the like. Such a photo-cationic polymerization initiator can be easily obtained as a commercially available product, and examples thereof include Kayarad PCI-220 (manufactured by Sakamoto Chemical Co., Ltd.), Kayarad PCI-620 (manufactured by Nippon Kayaku Co., Ltd.), and UVI. -6990 (manufactured by Union Carbide), Adeka Optomer SP-1 50 (made by ADEKA), Adeka Optomer SP-170 (made by ADEKA), CI-5102 (manufactured by Japan Soda Co., Ltd.), CIT- 13 70 (manufactured by Sakamoto Soda (share)), CIT-1682 (manufactured by Sakamoto Soda (share)), CIP-1866S (manufactured by Sakamoto Soda (share)), CIP-2048S (manufactured by Sakamoto Soda (share)) , CIP-2064S (manufactured by Japan Soda Co., Ltd.), DPI-149176.doc -21 - 201109747 101 (manufactured by Midori Kagaku Co., Ltd.), DPI-102 (manufactured by Midori Kagaku Co., Ltd.), DPI-103 (Midori Kagaku) (manufacturing), DPI-105 (manufactured by Midori Kagaku Co., Ltd.), MPI-103 (manufactured by Midori Kagaku Co., Ltd.), MPI-105 (manufactured by Midori Kagaku Co., Ltd.), BBI-101 (Midori Kagaku (share) )), BBI-102 (manufactured by Midori Kagaku Co., Ltd.), BBI-103 (manufactured by Midori Kagaku Co., Ltd.), BBI-105 (manufactured by Midori Kagaku Co., Ltd.) TPS-101 (manufactured by Midori Kagaku Co., Ltd.), TPS-102 (manufactured by Midori Kagaku Co., Ltd.), TPS-103 (manufactured by Midori Kagaku Co., Ltd.), TPS-105 (manufactured by Midori Kagaku Co., Ltd.), MDS- 103 (manufactured by Midori Kagaku Co., Ltd.), MDS-105 (manufactured by Midori Kagaku Co., Ltd.), DTS-102 (manufactured by Midori Kagaku Co., Ltd.), DTS-103 (manufactured by Midori Kagaku Co., Ltd.), and PI-2074 (manufactured by Midori Kagaku Co., Ltd.) Rhodia company) and so on. These photocationic polymerization initiators may be used singly or in combination of two or more. Among these, in particular, the aromatic cerium salt has ultraviolet absorbing properties in a wavelength region of 300 nm or more, and thus provides excellent hardenability, good mechanical strength, or good adhesion to a polarizing film and a phase difference plate. Therefore, it can be used well. The amount of the photocationic polymerization initiator is usually 0.5 to 20 parts by weight, preferably 1 to 1 part by weight based on 100 parts by total of the total amount of the cationically polymerizable compound containing the epoxy compound and the oxetane compound. 6 parts by weight. When the amount of the photocationic polymerization initiator is less than 0.5 part by weight based on 100 parts by weight of the total amount of the cationically polymerizable compound, hardening becomes insufficient, mechanical strength or antiglare layer and polarizing film and/or phase The tendency for the adhesion of the poor board to decrease. Further, if the compounding amount of the photocationic polymerization initiator is more than 重量, the total amount of the ionic acid compound in the hardened material may be increased by more than 重量 by weight, and the amount of the ionic substance in the hardened material may be increased by more than 149,176.doc •22 to 201109747. The hygroscopic property of the cured product is increased and the durability is lowered. The active energy ray-curable resin composition used in the present invention may contain an active energy ray (for example, ultraviolet light, visible light, or electrons) in the presence of a polymerization initiator in addition to the cationically polymerizable compound such as the above-mentioned % oxygen compound. A radically polymerizable compound polymerized by a beam, an X-ray or the like. As the radical polymerizable compound, a (fluorenyl)acrylic compound having more than one (meth)acryloxy group in the molecule is suitably used. Further, "month (mercapto)acrylic compound means acrylate derivative and mercapto acrylate derivative. In the present specification, the propylene fluorenyl group or the methacryl fluorenyl group is simply referred to as "(fluorenyl) acrylonitrile group, and the acrylate or methacrylate is abbreviated as "(fluorenyl) acrylate", acrylic acid or Mercaptoacrylic acid is "(meth)acrylic acid". Examples of the (mercapto)acrylic compound having one or more (meth)acryloyloxy groups in the molecule include (meth)acrylate monomers having one or more (fluorenyl) acryloxy groups in the molecule. (hereinafter referred to as Γ (meth) acrylate monomer), (meth) acrylic acid oligomer having two or more (meth) acryl oxime groups in the molecule (hereinafter referred to as "(methyl) ) acrylate oligomers) and the like. The (meth) acrylate monomer 'is a monofunctional (meth) acrylate monomer having one (meth) propylene fluorenyloxy group in the molecule, and has two (f-based) acrylonitrile in the molecule. a 2-functional (meth) acrylate monomer of an oxy group, and a polyfunctional (meth) acrylate monomer having at least 3 (meth) acryloxy groups in the molecule. Further, (meth) acrylate One type or two or more types may be used alone. 149176.doc •23· 201109747 As a specific example of a monofunctional (fluorenyl) acrylate monomer, in addition to (fluorenyl) tetrahydrofurfuryl acrylate, 2-hydroxyethyl (meth) acrylate, (meth) acrylate Propyl ester, 2-hydroxybutyl (meth) acrylate, 2-hydroxy-3-phenoxypropyl (meth) acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, (mercapto) 2-ethylhexyl acrylate, cyclohexanoic acid (cyclohexyl) acrylate, dicyclopentenyl (meth) acrylate, benzyl (meth) acrylate, isobutyl (meth) acrylate, ( Phenyloxyethyl methacrylate, dicyclopentenyloxyethyl (meth) acrylate, dinonylaminoethyl acrylate, ethyl carbitol (methyl) Acrylate, trihydromercaptopropane mono(indenyl)acrylic acid vinegar, pentaerythritol mono(meth)acrylate, phenoxy polyethylene glycol (meth) acrylate, as a carboxyl group-containing (mercapto) acrylate The monomer may, for example, be 2-(methyl)propenyloxyethyl phthalate or hexahydrophthalic acid. 2-(indenyl) propylene methoxyethyl ester, carboxyethyl (meth) acrylate, 2-(indenyl) propylene methoxyethyl succinate, N-(methyl) propylene methoxy group ,, n, _ dicarboxy-p-phenylenediamine, 4-(methyl) propylene methoxyethyl trimellitate. Further, the (meth)acryloylamino group-containing monomer such as 4-(methyl)propyl fine amino group may also be monofunctional (methyl) propyl. Dilute acid compound. Representative examples of the bifunctional (fluorenyl) styrene resin monomer are: calcined diol di(meth)acrylates, polyoxyalkylene glycol bis(indenyl)acrylates, _ 代代diol diols ( Mercaptoate, bis(mercapto) acrylate, hydrogenated dicyclopentadiene or tricyclodecane dialkyl bis(meth)acrylic acid S oxime, dioxins One of alkanediols (di〇xane giyc〇i or di〇xane dialkanol) (meth) acrylates, double enzymes a or double epoxidized 149176.doc •24- 201109747 Additives II (A Ethylene acrylates, bisphenol A or bisphenol F epoxy di(meth) acrylates, etc., but are not limited thereto, and various types can be used. Specific examples of the bifunctional (fluorenyl) acrylate monomer include ethylene glycol di(meth)acrylate, 1,3-butylene glycol di(meth)acrylate, and 1,4-butanediol II. (fluorenyl) acrylate, 1,6-hexanediol bis(indenyl) acrylate, 1,9-nonanediol di(meth) acrylate, neopentyl glycol di(meth) acrylate, three Hydroxymethylpropane bis(indenyl) acrylate, pentaerythritol bis(indenyl) acrylate, bis(trimethylol)propane bis(indenyl) acrylate, diethylene glycol di(meth) acrylate, three Ethylene glycol di(mercapto) acrylate, dipropylene glycol di(meth) acrylate, tripropylene glycol di(mercapto) acrylate, polyethylene glycol di(meth) acrylate, polypropylene glycol di(methyl) Examples of the acrylate or polybutylene glycol di(meth)acrylate include poly(nonyl) decyl acrylate and hydroxypivalic acid neopentyl glycol bis(indenyl) acrylate. 2-bis[4-(indolyl) propylene oxide ethoxyethoxy phenyl] propyl, 2,2-bis[4-(fluorenyl) propylene oxide Ethoxyethoxycyclohexyl]propane, hydrogenated dicyclopentadienyl di(indenyl) acrylate, tricyclic tert-doped dimethanol di(meth)acrylic acid, 1,3-dioxane-2, 5-diyldi(meth)acrylate [alias··2° oxalate diol di(indenyl) acrylate), acetal compound via trimethyl sulfonate and trihydroxy hydrazine propane [ Chemical name: 2-(2-hydroxy-dimethylethyl)-5-ethyl-5-hydroxyindenyl-1,3-dioxane] bis(indenyl)acrylic acid, 1,3 , bis(indenyl) acrylate of 5-bis(2-hydroxyethyl)isocyanurate or the like. As a polyfunctional (meth) acrylate monomer, representative examples are: tris(meth)acrylic acid S 曰, dipyridyl propyl tris(decyl) acrylate vinegar, and two (three 149I76.doc -25· 201109747 methyl)propane tri(meth)acrylate, bis(trimethylol)propane tetra(indenyl) acrylate vinegar, pentaerythritol tri(meth) acrylate, pentaerythritol tetra(meth) acrylate, two a poly(meth) acrylate of a trivalent or higher aliphatic polyol such as pentaerythritol tetrakis(meth) acrylate, _-finogram tetraol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, or the like, Further, examples thereof include a poly(meth)acrylate of a trivalent or higher hydration polyol, and an alkylene oxide adduct of a tris(mercapto)acrylate trisethoxylated propane of an epoxy compound addition product of glycerol. Third (mercapto) acrylate, 1,1,1_tri[(indenyl) propylene methoxy ethoxy ethoxy] propane, 1,3,5-tris(2-hydroxyethyl) isocyanide Tris (meth) acrylate of urate, polydecyl hexa (meth) acrylate, and the like. Examples of the (fluorenyl) acrylate oligomer include a bifunctional or higher polyfunctional (meth)acrylic acid amide oxime oligomer (hereinafter referred to as "polyfunctional (meth) acrylate amide oxime). "Acidate oligomer"), a polyfunctional (fluorenyl) acrylic polyester oligomer having two or more functional groups (hereinafter referred to as "polyfunctional (fluorenyl) acrylic polysulfide oligomer)", or more than two functional groups A functional epoxy (meth) acrylate conjugate (hereinafter referred to as "polyfunctional epoxy (meth) acrylate polymer)"). One type or two or more types may be used for the (meth) acrylate oligomer. As the polyfunctional (fluorenyl) acrylamide phthalate oligomer, a (meth) acrylate monomer having at least one (fluorenyl) acryloxy group and a hydroxyl group in each molecule and a poly An isocyanate compound obtained by reacting an amino acid oxime esterification reaction product of an isocyanate, a polyol, and a polyisocyanate, and a (meth) acrylate having at least one (fluorenyl) acryloxy group and a hydroxyl group in one molecule, respectively. Monomer amide formation reaction product or the like. As a (mercapto) acrylate monomer having at least one 149176.doc •26-201109747 (fluorenyl) acryloxy group and a hydroxyl group in one molecule used for the amino oxime esterification reaction, for example, 2-hydroxyethyl methacrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 2-hydroxy _ 3 phenoxy propyl propyl (meth) acrylate Glycerol di(meth)acrylate, trishydroxypropylpropane bis(indenyl)acrylate, pentaerythritol tri(meth)acrylate, dipentaerythritol penta(indenyl)acrylate, and the like. As the polyisocyanate used for the uremic acid acetylation reaction, one isocyanate, one isocyanuric acid diisocyanate, isophorone diisocyanate, dicyclohexylmethane diisocyanate , toluene diisocyanate, xylene diisocyanate, diisocyanate obtained by hydrogenating an aromatic isocyanate in the diisocyanate (for example, diisocyanate such as hydrogenated toluene diisocyanate or hydrogenated diphenylene diisocyanate), triphenyl decane A diisocyanate such as a triisocyanate or a di-mercaptotriphenyl triisocyanate or a triisocyanate, or a polyisocyanate obtained by multimerizing a diisocyanate. As the polyol used in the amino acid oximation reaction, a polyester polyol, a poly-polyol or the like can be usually used in addition to the aromatic, aliphatic and alicyclic polyols. Generally, 'as an aliphatic or alicyclic polyol, 1,4-butanediol, 1,6-hexanediol, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, and neopentyl Glycol, trimethylolethane, trimethylolpropane, bis(trihydroxydecyl)propane, pentaerythritol, dipentaerythritol, dihydroxydecyl heptane, dihydroxymethyl propionic acid, dihydroxymethyl butyl acid , glycerin, hydrogenated biguanide A, and the like. The polyester polyol is obtained by a dehydration condensation reaction of a polyhydric alcohol with a polybasic citric acid or an anhydride thereof. Specific examples of multiple testosterone acids and their anhydrides 149176.doc •27·201109747 Examples, succinic acid (liver), adipic acid, maleic acid (anhydride), itaconic acid (anhydride), Partial dicarboxylic acid (anhydride), pyromellitic acid (anhydride), hexahydrophthalic acid (needle), phthalic acid (peony), isophthalic acid, p-tetracarboxylic acid, and the like. Further, the polyether polyol includes, in addition to the polyalkylene glycol, a polyoxyalkylene-modified polyol obtained by the reaction of the above polyol or a phenol with an alkylene oxide. The multi-monthly b (mercapto) acrylic polyester oligo is obtained by a dehydration condensation reaction of (mercapto)acrylic acid, a polybasic carboxylic acid or its anhydride, and a polyhydric alcohol. Examples of the polynuclear carboxylic acid and its anhydride used in the dehydration condensation reaction include butyric acid (anhydride), hexanoic acid, maleic acid (anhydride), itaconic acid (anhydride), and trimellitene. Acid (anhydride), pyromellitic acid (anhydride), hexahydrophthalic acid (anhydride), phthalic acid (anhydride), isophthalic acid, p-benzoic acid, and the like. Further, examples of the polyhydric alcohol used in the dehydration condensation reaction include hydrazine, 4-butanediol, hydrazine 6 hexanediol, ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, neopentyl glycol, and Hydroxydecylethane, trihydroxydecylpropane, bis(trihydroxydecyl)propane, pentaerythritol, dipentaerythritol, dimethylol heptane, dimethylolpropionic acid, dimethylolbutanoic acid, glycerol, hydrogenation Bisphenol A and the like. The polyfunctional epoxy (fluorenyl) acrylate oligomer is obtained by an addition reaction of polyglycidyl ether with (mercapto)acrylic acid. Examples of the polyglycidyl ether include ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, tripropanol-glycidol, 1,6-hexanediol diglycidyl shod, and double-anti-a. Water glycerin test. In the '(indenyl)acrylic compound of the present invention, in particular, in terms of excellent adhesion and elastic modulus, it is preferred to use the following formula 149176.doc -28 · 201109747 (XI) ~ (XIV At least one of the (meth)acrylic compounds shown
〇1 (XI) (XH)〇1 (XI) (XH)
丁2—CH2CH :H2CH2—丁1 (xm)D2 - CH2CH: H2CH2 - Ding 1 (xm)
CH2CH2—τ3 CH2-T (XIV) CH2=CHCO—CH2~( i-CH2~OCCH=CH2 0 0 ch2-occh=ch2 於上述式〇a)及(xn)中,(^及匕互相獨立表示(甲基)丙 烯醯氧基或(甲基)丙烯醯氧基烷基。於仏或匕為(曱基)丙 烯醯氧基烷基之情形時,其烷基可為直鏈或支鏈,可選取 1〜10之碳數,通常碳數1〜6左右較為充分。又,於式(χιι) 中,Q為氫或碳數1〜10之烴基,烴基可為直鏈或支鏈,典 型可為烷基。該情形之烷基亦通常為碳數丨〜6左右較為充 分。進而,於式(xm)中’ Tl、丁2及丁3互相獨立表示(甲基) 丙烯醯氧基,於式(χΐν)中,τ表示經基或(甲基)丙婦酿氧 149176.doc •29· 201109747 基。 式(χι)所示之化合物為氫化二環戊二烯或三環癸烷二烷 醇之二(甲基)丙烯酸酯衍生物,其具體例為先前例示者, 可列舉氫化二環戊二烯基二(曱基)丙烯酸酯[式(χι)中,CH2CH2—τ3 CH2-T (XIV) CH2=CHCO—CH2~( i-CH2~OCCH=CH2 0 0 ch2-occh=ch2 In the above formulas 〇a) and (xn), (^ and 匕 are independent of each other ( Methyl) propylene oxime or (meth) propylene oxiranyl group. In the case where ruthenium or osmium is (fluorenyl) propylene methoxyalkyl group, the alkyl group may be linear or branched. Select a carbon number of 1 to 10, usually about 1 to 6 carbon atoms. Further, in the formula (χιι), Q is hydrogen or a hydrocarbon group having 1 to 10 carbon atoms, and the hydrocarbon group may be linear or branched, typically It is an alkyl group. In this case, the alkyl group is usually more preferably a carbon number of about 66. Further, in the formula (xm), 'Tl, butyl 2 and butyl 3 each independently represent a (meth) acryloxy group, In the formula (χΐν), τ represents a trans group or a (meth) propylene oxide 149176.doc • 29. 201109747. The compound represented by the formula (χι) is hydrogenated dicyclopentadiene or tricyclodecane dioxane. The bis(meth) acrylate derivative of the alcohol, and specific examples thereof are those exemplified above, and hydrogenated dicyclopentadienyl bis(indenyl) acrylate [in the formula (χι))
Qi=Q2=(曱基)丙烯醯氧基之化合物]、三環癸烷二曱醇二 (甲基)丙烯酸酯[式(χι)中,Qi=Q2=(甲基)丙烯醯氧基曱基 之化合物]等。 式(ΧΠ)所示之化合物為二噁烷二醇(di〇xane glyc〇i或 dioxane dialkanol)之二(甲基)丙烯酸酯衍生物,其具體例 為先前例示者,可列舉:丨,3_二噁烷_2,5_二基二(甲基)丙 烯酸酯[別名:二噁烷二醇二(甲基)丙烯酸酯,式(χπ)中, Qi-Q2-(曱基)丙烯醯氧基、q=h之化合物]、經基三甲基乙 醛與三羥曱基丙烷之縮醛化合物[化學名:2_(2_羥基_u_ 二甲基乙基)-5-乙基-5-羥基甲基_〗,3_二噁烷]之二(曱基)丙 烯酸醋[式(XII)中,Ql=(甲基)丙烯醯氧基甲基、Q2=2_(甲 基)丙烯醯氧基-1,1-二曱基乙基、〇=乙基之化合物]等。 式(XIII)所示之化合物為先前例示者,為羥基 乙基)異氰尿酸酯之三丙烯酸酯或三甲基丙烯酸酯。又, 式(XIV)所不之化合物為季戊四醇之三或四曱基)丙烯酸 面曰作為其具體例為先前例示者,可列舉:季戊四醇三 (曱基)丙烯酸酯及季戊四醇四(甲基)丙烯酸酯。 於本發明所使用之活性能量線硬化性樹脂組合物中., (甲基)丙烯酸系化合物以活性能量線硬化性化合物整體之 量為基準,較好的是以70重量%以下之比例含有,更理想 I49176.doc .30- 201109747 的是以35〜70重量%含有,尤其好的是以4〇〜6〇重量%之比 例含有。若(甲基)丙稀酸系化合物之含量超過7 0重量%, 則有與偏光膜之密著性下降之傾向。 於活性能量線硬化性樹脂組合物含有如上所述之(甲基) 丙烯酸系化合物之情形時,較好的是調配光自由基聚合起 始劑。作為光自由基聚合起始劑,若為可藉由活性能量線 之照射,而開始自由基聚合性化合物之硬化者,則無特別 限定,可使用先前眾所周知者。若列舉光自由基聚合起始 劑之具體例,則存在以苯乙酮、3_曱基笨乙酮、苄基二曱 基縮酮、1_(4_異丙基硫雜蒽酮苯基)_2_羥基_2_曱基丙烷4· 酮、2-甲基-甲硫基)苯基]_2_嗎啉基丙烷q酮' 羥 基-2-曱基-1-苯基丙烷酮為代表之苯乙酮系起始劑;以 二苯曱酮、4-氯二苯甲酮、4,4,_二胺基二苯甲酮為代表之 二苯曱I系起始劑;以安息香㈣、安息香乙喊為代表之 安息香醚系起始劑;以4_異丙基硫雜蒽酮為代表之硫雜蒽 酮系起始劑;此外存在氧雜蒽酮、苐酮、樟腦醌、苯甲 醛、蒽醌等。 光自由基聚合起始劑之調配量相對於(曱基)丙烯酸系化 T物等自由基聚合性化合物100重量份,㉟常為〇5〜2〇重 量份’較好的是1〜6重量份。若光自由基聚合起始劑之量 相對於自由基聚合性化合物1〇〇重量份而低於〇5重量份, 則有硬化變得不充分,防眩層、保護層之機械強度或盥偏 =膜之密著性下降的傾向。x,若光自由基聚合起始劑之 置相對於自由基聚合性化合物1〇〇重量份而超過重量 149176.doc •31 - 201109747 份,則存在硬化性樹脂組合物中之活性能量線硬化性化合 物之量相對變少,防眩層或保護層之耐久性能下降的可能 性。 活性能量線硬化性樹脂組合物可視需要進而含有光增感 劑。可藉由使用光增感劑,而提高陽離子聚合及/或自由 基聚口之反應性,提局保護層之機械強度或防眩層與偏光 膜之密著性。作為光增感劑,例如可列舉:m基化合物、 有機硫化合物、過硫化物、氧化還原系化合物、偶氮及重 氮化合物、南素化合物、光還原性色素等。作為具體之光 增感劑,例如可列舉:安息香甲驗、安息香異丙酸、α,α_ :甲氧基·α·苯基苯乙酮之類的安息香衍生物;二苯甲 酮、2’4-一氣二笨甲酮、鄰苯甲醯基苯甲酸甲酯、a —雙 (二甲基胺基)二笨甲酮、4,4,-雙(二乙基胺基)二苯甲嗣之 、的苯曱酮何生物;2_氣硫雜蒽酮、2_異丙基硫雜蒽酮 之類的硫雜同衍生物;2_氯慧酿、2_甲基較 =生物;Ν·甲基W酮、时基W酮之類的^明;; S其他可列舉:α,α-二乙氧基苯乙酮、苯偶醯、第 ^蜀雜葱酮、轴醯化合物、齒素化合物等。該等可分別 生用"亦可將2種以上混合使用。光增感劑較好的是 ,此罝線硬化性化合物整體設為⑽重量份,而於 U 20重量份之範圍内含有。 所;硬化性樹脂組合物中亦可添加高分子中通常 或胺系之;/周知之高分子添加劑。例如可列舉:笨酚系 '、頬的-次抗氧化劑’硫系二次抗氧化劑,受阻胺 149176.doc •32- 201109747 系光穩定劑(HALS,hinderd amine light sta磁zer),二苯 甲酮系、苯并三。坐系、苯甲酸醋系等之紫外線吸收劑等。 於將活性能量線硬化性樹脂組合物塗佈於偏光膜或基板 上時,對偏光膜或基材上之塗佈性缺乏之情形時,或活性 能量線硬化性樹脂組合物之硬化物之表面性較差之情形 時’為了改善該等情況,可於活性能量線硬化性樹脂組合 物中添加調平劑。作為調平劑,可使用聚石夕氧系、氣系、 聚醚系、丙烯酸共聚物系、欽酸醋系等之各種化合物。咳 等調平劑亦可分別單獨使用,或將2種以上混合使用。上 述調平劑較好較相對於活性能量線硬化性樹脂組合物中 所含有之活性能量線硬化性化合物1〇〇重量份而添加 =〜L更㈣是W〜G·7重量份,更好的是〇騎5 以。右6周千劑之添加量相對於活性能量線硬化性化合 物100重量份而未達0 01重量 改善不充分之情形1調二貝或表面性之 削之添加置相對於活性能詈谂 石化性化合物100重量份而超 眩層、保護層之密著性下降之情^伤’則有偏光膜與防 二硬化性樹脂组合物中可添加 粒子。可糌由添加二氧化矽微粒子, 又微 :層之硬度及機械強度。二氧切微 :::::⑽物之形式一-心:::: 二氧化矽微粒子可於其表面具有进— 丙稀醯基、乙烯基等反應性官能基。氧基、(甲基) 土 ,二氧化矽微粒子 149176.doc -33- 201109747 之粒徑通常為1GG nm以下’較好的是5〜5() nm。若微粒子 之粒徑超過1〇〇 nm,則有無法獲得光學透明之防眩層之傾 向。 於使用分散於有機溶劑中之二氧化矽微粒子之情形時, 該二氧化⑪濃度並無特別限定,可使用可作為市售品獲得 之例如20〜40重量%者。 上述二氧化石夕微粒子,相對於活性能量線硬化性樹脂組 合物中所含有之活性能量線硬化性化合物100重量份,較 好的是添加5〜250重量份,更好的是1〇〜1〇〇重量份。若微 粒子之添加量相對於活性能量線硬化性化合物丨〇 〇重量份 而未達5重量份,則有因微叙子之添加而使防眩層之硬度 提问不充分之情形。另一方面,若微粒子之添加量相對於 活性能量線硬化性化合物100重量份而超過25〇重量份,則 有偏光膜與防眩層之密著性下降之情形。又,若微粒子之 添加里超過250重量份,則有活性能量線硬化性樹脂組合 物中之微粒子之分散穩定性下降、或該樹脂組合物之黏度 過度上升之情形。 /舌丨生3b里線硬化性樹脂組合物可進而含有抗靜電 劑。於圖1所示之於偏光膜2之單面形成防眩層3之形態 中,可藉由於用以形成該防眩層3之活性能量線硬化性樹 月9、’且δ物中含有抗靜電劑,而對所獲得之偏光板賦予抗靜 電丨生旎。又,於圖2及圖3所示之於偏光膜2之單面形成防 眩層3’於另一面形成保護層12之形態中,可藉由於用以 形成防眩層3之活性能量線硬化性樹脂組合物及/或用以形 149176.doc •34_ 201109747 成保護層12之活性能量線硬化性樹脂組合物中含有抗靜電 劑,而同樣地對所獲得之偏光板賦予抗靜電性能。於後者 之形態_,由於使用與形成防眩層3及保護層12相同之活 性能量線硬化性樹脂組合物在操作方面較好,因此有利的 是預先於該等防眩層3及保護層12形成所使用之活性能量 線硬化性樹脂組合物中調配抗靜電劑,而使防眩層3及保 遵層12之雙方含有抗靜電劑。如此可藉由使活性能量線硬 化性樹脂組合物中含有抗靜電劑’而使抗靜電劑分散於包 含該活性能量線硬化性樹脂组合物之硬化物之防眩層3及/ 或保護層12中’從而防止偏光板之帶電。藉此,例如於將 設置於防眩層3上之附黏著劑表面保護膜剝離時,或將直 接或經由相位差板而設置於保護層12上的黏著劑層表面所 貼附之剝離膜[參照圖4之(B)及(c)]剝離時,又,經由黏著 劑層將偏光板貼合於液晶單元後,於存在任何不良情況的 狀態下將该偏光板剥離時,可防止靜電之帶電,可有效地 抑制由靜電引起之液晶顯示裝置之液晶驅動部位的破壞。 抗靜電劑其本身具有導電十生,可分散至活十生能量線硬化 性樹脂組合物中,其為對作為其硬化物之防眩層或保護層 賦予適度導電性者即可。作為該抗靜電劑,例如可列舉: 離子性化合物、導電性微粒子、導電性高分子等。該等 中,可分別單獨使用適當之抗靜電劑’或將2種以上=合 使用。又,當然分類為離子性化合物之抗靜電劑亦可組合 使用2種以上,亦可將分類成導電性微粒子之抗靜電劑組 合使用2種以上,亦可將分類為導電性高分子之抗靜電劑 149176.doc -35- 201109747 組合使用2種以上。 可成為抗靜電劑之離子性化合物可分類為具有有機陽離 子之離子性化合物、具有無機陽離子之離子性化合物、具 有有機陰離子之離子性化合物、及具有無機陰離子之離子 性化合物。若針對該有機陽離子之每個結構,分類揭示具 有有機陽離子之離子性化合物之例子,則有如下者 吡啶鏽鹽: 四氟硼酸1-丁基吡啶鏽鹽、 六氟磷酸1-丁基吡啶鏽鹽、 四氣棚酸1 - 丁基-3 -曱基η比咬鑷鹽、 三II曱續酸1_ 丁基-3-曱基。比咬鑌鹽、 雙(三氟甲項酿基)酿亞胺1-丁基曱基吡啶鏽鹽、 雙(五氟乙磺醯基)醯亞胺1-丁基-3_曱基吡啶鏽鹽、 六氟填酸1 -丁基-4-曱基吡啶鏽鹽、 四氟硼酸1 -己基吡啶鏽鹽、 六氟磷酸1-己基吡啶鏽鹽、 雙(氣續醯基)酿亞胺1-己基-4-甲基比咬鐵睡、 六氟磷酸1 -辛基吡啶鏽鹽、 Ν-(三氟甲磺醯基)三氟乙醯胺1 - 丁基吡咬錯趟、 Ν-(三氟曱石夤醯基)三氟乙醯胺1-丁基田甘 >甲基吡啶鏽鹽 咪唑鑌鹽: 四氟测酸1_乙基-3-甲基咪〇坐鎖鹽、 六氟鱗酸1-乙基-3 -曱基咪唑鏽鹽、 149176.doc •36- 201109747 乙酸1 -乙基-3 -甲基σ米。坐錯鹽、 二氣乙酸1-乙基-3-曱基味u坐錯鹽、 七氟丁酸1-乙基-3-甲基咪唑鏽鹽、 二氟甲石黃酸1-乙基-3-曱基口米嗤鐵鹽、 全氟丁石黃酸1-乙基-3-曱基咪。坐鐵鹽、 對曱苯績酸1 -乙基·3-曱基咪唑鑌鹽、 一氛胺I -乙基-3-甲基味。坐鐵鹽、 雙(三氟甲磺醯基)醢亞胺1-乙基_3_曱基咪唑鏽鹽、 雙(五氣乙續醯基)醯亞胺1-乙基_3_甲基咪唑鏽鹽、 二(二氟曱石冥醯基)甲烷化物1 ·乙基_3_甲基咪唑鏽鹽、 Ν-(三氟曱磺醯基)三氟乙醯胺乙基_3_曱基咪唑鑌鹽 甲磺酸1-丁基-3-曱基咪唑鏽鹽、 四氣棚酸1-丁基-3-曱基咪唾鏽鹽、 六氟磷·酸1 - 丁基-3-曱基咪唾鏽鹽、 三氟乙酸1 - 丁基-3 -曱基咪唑鏽鹽、 七氟丁酸1 - 丁基-3-甲基σ米嗤鑌鹽、 三氟甲續酸1 -丁基-3-曱基咪唑鐵鹽、 全氟丁續酸1-丁基_3_甲基咪唾鑌鹽、 • 雙(三氟曱磺醯基)醯亞胺丨_ 丁基-3-曱基咪唑鏽鹽、 - 溴化1-己基-3-曱基咪唑鑌鹽、 氯化1-己基-3-曱基咪唑鏽鹽、 四敗硼酸1-己基_3_甲基味σ坐鐵鹽、 六氟鱗酸I-己基_ 3 -甲基咪。坐鏽鹽、 三氟甲石黃酸1_己基_3-甲基〇米唾鑌鹽、 149176.doc -37- 201109747 四氟硼酸1 -辛基-3-甲基咪唑鏽鹽、 六氟磷酸1-辛基-3-曱基咪唑鏽鹽、 四氟棚酸1 -己基-2,3 -二曱基咪嗤鑌鹽、 雙(三氟曱磺醯基)醯亞胺1,2-二曱基_3_丙基咪唑鏽鹽 等。 吡咯啶鏽鹽: 六氟碟酸1 - 丁基-1 -曱基°比嘻°定鏽鹽等。 四級敍鹽: 六氟磷酸四丁基銨鹽、 對曱苯磺酸四丁基銨鹽、 雙(三氟甲磺醯基)醯亞胺四己基銨鹽、 四氟硼酸N,N-二乙基-N-甲基-N-(2-曱氧基乙基)敍鹽、 雙(三氟曱磺醯基)醯亞胺N,N-二乙基·Ν_曱基_Ν_(2·甲氧 基乙基)銨鹽、 四氟硼酸二烯丙基二甲基敍鹽、 三氟曱磺酸二烯丙基二甲基銨鹽、 雙(三氣甲確醯基)S盘亞胺二浠丙基二曱基敍鹽、 雙(五氟乙項醯基)醯亞胺二烯丙基二曱基銨鹽、 Ν-(三氟甲績醯基)三氟乙醯胺二浠丙基二曱基錢鹽、 三氟甲磺酸縮水甘油基三曱基銨鹽、 雙(三氟曱磺醯基)醯亞胺縮水甘油基三曱基銨鹽、 雙(五氟乙續酿基)酿亞胺縮水甘油基三甲基敍鹽、 Ν-(三氟曱磺醯基)三氟乙醯胺縮水甘油基三甲基銨鹽、 雙(三氟甲磺醯基)醯亞胺Ν,Ν-二甲基-Ν-乙基-Ν-丙基錢 149176.doc •38· 201109747 鹽、 雙(三氟甲磺醯基)醯亞胺Ν,Ν-二甲基-N-乙基-N-丁基銨 鹽、 雙(三氟甲磺醯基)醯亞胺Ν,Ν-二曱基-N-乙基-N-戊基銨 鹽、 雙(三氟甲磺醯基)醯亞胺Ν,Ν-二甲基-Ν-乙基-Ν-己基銨 鹽、 雙(三氟曱磺醯基)醯亞胺Ν,Ν-二曱基-Ν-乙基-Ν-庚基銨 鹽、 雙(三氟甲磺醯基)醯亞胺Ν,Ν-二甲基-Ν-乙基-Ν-壬基銨 鹽、 雙(三氟曱磺醯基)醯亞胺Ν,Ν-二曱基-Ν,Ν-二丙基銨鹽、 雙(三氟曱磺醯基)醯亞胺Ν,Ν-二曱基-Ν-丙基-Ν-丁基銨 鹽、 雙(三氟曱磺醞基)醯亞胺Ν,Ν-二甲基-Ν-丙基-Ν-戊基銨 鹽、 雙(三氟曱磺醯基)醯亞胺Ν,Ν-二曱基-Ν-丙基-Ν-己基銨 鹽、 雙(三氟曱磺醯基)醯亞胺Ν,Ν-二曱基-Ν-丙基-Ν-庚基銨 鹽、 雙(三氟曱磺醯基)醯亞胺Ν,Ν-二曱基-Ν-丁基-Ν-己基銨 鹽、 雙(三氟曱磺醯基)醯亞胺Ν,Ν-二曱基-Ν-丁基-Ν-庚基銨 鹽、 149176.doc •39- 201109747 雙(三氟曱續醯基)醯亞胺N,N-二曱基-N-戊基-N-己基銨 rcM. 鹽、 雙(三氟曱續醯基)醯亞胺N,N-二甲基-N,N-二己基敍鹽、 雙(三敦曱續S蓝基)醯亞胺三曱基庚基錢鹽、 雙(三氟甲續醯基)醯亞胺N,N-二乙基-N-甲基-N-丙基敍 鹽、 雙(三氟曱磺醯基)醯亞胺N,N-二乙基-N-曱基-N-戊基銨 鹽、 雙(三氟甲磺醯基)醯亞胺N,N-二乙基-N-甲基-N-庚基銨 鹽、 雙(三氟甲磺醯基)醯亞胺N,N-二乙基-N-丙基-N-戊基銨 鹽、 雙(三氟甲績酿基)酿亞胺三乙基丙基錄鹽、 雙(三氟甲磺酿基)醯亞胺三乙基戊基銨鹽、 雙(三氟甲磺醯基)醯亞胺三乙基庚基銨鹽、 雙(三氟曱磺醯基)醯亞胺N,N-二丙基-N-曱基-N-乙基銨 鹽、 雙(三氟曱磺醯基)醯亞胺N,N-二丙基-N-曱基-N-戊基銨 鹽、 雙(三氟曱磺醯基)醯亞胺N,N-二丙基-N-丁基-N-己基銨 鹽、 雙(三氟曱磺醯基)醢亞胺N,N-二丙基-N,N-二己基銨鹽、 雙(三氟甲磺醯基)醢亞胺N,N-二丁基-N-曱基-N-戊基銨 鹽、 149176.doc -40- 201109747 雙(三氟甲磺醯基)醯亞胺N,N_二丁基_N_甲基_N_已基錢 鹽、 雙(三氟甲磺醯基)醯亞胺三辛基甲基銨鹽、 六氟磷酸三辛基甲基銨鹽、 雙(三氟甲磺醯基)醯亞胺N_甲基·N—乙基_]^_丙基-N_戊基 銨鹽、 雙(三氟曱磺醯基)醯亞胺(2_羥基乙基)三曱基銨鹽、 二曱基亞膦酸(2-羥基乙基)三曱基銨鹽等。 若列舉具有無機陽離子之離子性化合物之例子,則有如 下者。 溴化鋰、 碘化鋰、 四氟硼酸鋰、 六氟磷酸鋰、 硫氣酸經、 過氯酸鋰、 三說曱續酸裡、 雙(三氟曱磺醯基)醯亞胺鋰、 雙(五氟乙磺醯基)醯亞胺鋰、 三(三氟曱續S氣基)曱烧化物鐘、 雙(氟磺醯基)醯亞胺鉀等。Qi=Q2=(indenyl) propylene oxime compound], tricyclodecane decyl di(meth) acrylate [in the formula (χι), Qi=Q2=(methyl) propylene oxime oxime] Base compound] and the like. The compound represented by the formula (ΧΠ) is a di(meth)acrylate derivative of dioxane diol (di〇xane glyc〇i or dioxane dialkanol), and specific examples thereof are exemplified by 丨, 3 _Dioxane-2,5-diyldi(meth)acrylate [alias: dioxanediol di(meth)acrylate, in formula (χπ), Qi-Q2-(indenyl) propylene oxime Oxylate, compound of q=h], acetal compound of trimethylacetaldehyde and trihydroxydecylpropane [Chemical name: 2_(2_hydroxy_u_dimethylethyl)-5-ethyl- 5-hydroxymethyl_, 3_dioxane] bis(indenyl)acrylic acid vinegar [Ql=(methyl)propenyloxymethyl, Q2=2_(methyl)propene in formula (XII) a compound of decyloxy-1,1-dimercaptoethyl, oxime=ethyl], and the like. The compound of the formula (XIII) is a previously exemplified triac or trimethacrylate of hydroxyethyl)isocyanurate. Further, the compound of the formula (XIV) is a tris or tetradecyl acryl oxime of pentaerythritol. Specific examples thereof include a pentaerythritol tris(mercapto) acrylate and pentaerythritol tetra (meth) acrylate. ester. In the active energy ray-curable resin composition used in the present invention, the (meth)acrylic compound is preferably contained in an amount of 70% by weight or less based on the total amount of the active energy ray-curable compound. More preferably, I49176.doc .30-201109747 is contained in an amount of 35 to 70% by weight, particularly preferably in a ratio of 4 to 6 % by weight. When the content of the (meth)acrylic acid compound exceeds 70% by weight, the adhesion to the polarizing film tends to decrease. In the case where the active energy ray-curable resin composition contains the (meth)acrylic compound as described above, it is preferred to prepare a photoradical polymerization initiator. The photoradical polymerization initiator is not particularly limited as long as the radical polymerizable compound is cured by irradiation with an active energy ray, and it is known that it has been known. Specific examples of the photoradical polymerization initiator include acetophenone, 3-mercaptoacetone, benzyldidecyl ketal, and 1-(4-isopropylthioxanthone phenyl). _2_Hydroxy-2_mercaptopropane 4·ketone, 2-methyl-methylthio)phenyl]_2-morpholinopropane q-ketone 'hydroxy-2-mercapto-1-phenylpropanone Acetophenone-based initiator; diphenylguanidine I-based initiator represented by dibenzophenone, 4-chlorobenzophenone, 4,4,-diaminobenzophenone; benzoin (IV), The benzoin ether-based initiator represented by benzoin B; the thioxanthone-based initiator represented by 4-isopropylthioxanthone; in addition to xanthone, anthrone, camphorquinone, benzaldehyde , 蒽醌, etc. The amount of the photoradical polymerization initiator is 100 parts by weight of the radically polymerizable compound such as a (fluorenyl)acrylic T compound, and 35 is usually 5 to 2 parts by weight, preferably 1 to 6 parts by weight. Share. When the amount of the photoradical polymerization initiator is less than 5 parts by weight based on 1 part by weight of the radically polymerizable compound, the hardening becomes insufficient, and the mechanical strength or the deviation of the antiglare layer and the protective layer = The tendency of the adhesion of the film to decrease. x, if the photoradical polymerization initiator is present in excess of the weight of 149,176.doc • 31 - 201109747 parts per part by weight of the radically polymerizable compound, the active energy ray hardenability in the curable resin composition The amount of the compound is relatively small, and the durability of the antiglare layer or the protective layer may be lowered. The active energy ray-curable resin composition may further contain a photosensitizer as needed. The reactivity of the cationic polymerization and/or free radical aggregation can be improved by using a photosensitizer, and the mechanical strength of the protective layer or the adhesion between the antiglare layer and the polarizing film can be improved. Examples of the photosensitizer include an m-based compound, an organic sulfur compound, a persulfide compound, a redox-based compound, an azo and a diazo compound, a sulfa compound, and a photoreductive dye. Specific examples of the photosensitizer include benzoin test, benzoin isopropyl acid, benzoin derivatives such as α,α_:methoxy-α-phenylacetophenone; benzophenone, 2'. 4-mono-p-dioxanone, methyl ortho-benzoylbenzoate, a-bis(dimethylamino)dibenzophenone, 4,4,-bis(diethylamino)benzophenone Phenyl ketone ketone organism; thia thioxanthone, 2 isopropyl thioxanthone and the like; 2 chloro broth, 2 _ methyl = bio; Methyl W ketone, time base W ketone, etc.; S can be exemplified by: α,α-diethoxyacetophenone, benzoin, scorpion lysone, axillary compound, dentate Compounds, etc. These can be used separately or in combination of two or more. The photo-sensitizing agent is preferably contained in an amount of (10) by weight based on the total amount of the U-curable compound. The curable resin composition may be usually added to a polymer or an amine; or a known polymer additive. For example, a phenolic type, a bismuth-secondary antioxidant, a sulfur-based secondary antioxidant, a hindered amine 149176.doc • 32-201109747 light stabilizer (HALS, hinderd amine light sta zer), diphenyl Ketone system, benzotriene. A UV absorber such as a benzoic acid or benzoic acid vinegar. When the active energy ray-curable resin composition is applied onto a polarizing film or a substrate, when the coating property on the polarizing film or the substrate is insufficient, or the surface of the cured product of the active energy ray-curable resin composition In the case of poor performance, in order to improve such conditions, a leveling agent may be added to the active energy ray-curable resin composition. As the leveling agent, various compounds such as polyoxazine, gas, polyether, acrylic copolymer, and vinegar can be used. The leveling agents such as cough may be used alone or in combination of two or more. The leveling agent is preferably added in an amount of 1 to L by weight to 1 part by weight of the active energy ray-curable compound contained in the active energy ray-curable resin composition, and is preferably W to G·7 parts by weight, more preferably It’s a ride on the 5th. In the right 6 weeks, the amount of the agent added is less than 100 parts by weight of the active energy ray-curable compound and the weight is not improved. 1 The addition of the scallop or the surface is reduced relative to the active energy. When the amount of the compound is 100 parts by weight and the adhesion between the super glare layer and the protective layer is lowered, the particles may be added to the polarizing film and the anti-two-curable resin composition. It is possible to add cerium oxide microparticles and micro-layer hardness and mechanical strength. Dioxo-micro:::::(10) Form of a substance-heart:::: The cerium oxide microparticles may have a reactive functional group such as an acrylonitrile group or a vinyl group on the surface thereof. The particle size of oxy, (meth), and cerium oxide microparticles 149176.doc -33- 201109747 is usually 1 GG nm or less, preferably 5 to 5 () nm. If the particle diameter of the fine particles exceeds 1 〇〇 nm, the tilt of the optically transparent antiglare layer cannot be obtained. In the case of using cerium oxide fine particles dispersed in an organic solvent, the concentration of the oxidized 11 is not particularly limited, and for example, 20 to 40% by weight which can be obtained as a commercial product can be used. The amount of the active energy ray-curable compound contained in the active energy ray-curable resin composition is preferably from 5 to 250 parts by weight, more preferably from 1 to 1%, based on 100 parts by weight of the active energy ray-curable compound contained in the active energy ray-curable resin composition. 〇〇 by weight. When the amount of the fine particles added is less than 5 parts by weight based on the weight of the active energy ray-curable compound 丨〇 ,, there is a case where the hardness of the anti-glare layer is insufficient due to the addition of the micro-segment. On the other hand, when the amount of the fine particles added exceeds 25 parts by weight based on 100 parts by weight of the active energy ray-curable compound, the adhesion between the polarizing film and the antiglare layer may be lowered. In addition, when the amount of the fine particles added is more than 250 parts by weight, the dispersion stability of the fine particles in the active energy ray-curable resin composition is lowered, or the viscosity of the resin composition is excessively increased. / Tonguesheng 3b line curable resin composition may further contain an antistatic agent. In the form in which the antiglare layer 3 is formed on one surface of the polarizing film 2 as shown in FIG. 1, the active energy ray-hardening tree 9 for forming the antiglare layer 3, and the δ substance contains an anti-glare layer An electrostatic agent imparts antistatic twinning to the obtained polarizing plate. Further, in the form in which the antiglare layer 3' is formed on one surface of the polarizing film 2 on the one surface and the protective layer 12 is formed on the other surface as shown in FIG. 2 and FIG. 3, it can be hardened by the active energy ray for forming the antiglare layer 3. The resin composition and/or the active energy ray-curable resin composition for forming the protective layer 12 of 149176.doc • 34_201109747 contains an antistatic agent, and similarly, the obtained polarizing plate is imparted with antistatic properties. In the latter form, since the active energy ray-curable resin composition which is the same as the antiglare layer 3 and the protective layer 12 is used, it is advantageous in operation, and it is advantageous to advance the antiglare layer 3 and the protective layer 12 in advance. An antistatic agent is formulated in the active energy ray-curable resin composition to be used, and both of the antiglare layer 3 and the compliant layer 12 contain an antistatic agent. In this way, the antistatic agent can be dispersed in the antiglare layer 3 and/or the protective layer 12 containing the cured product of the active energy ray-curable resin composition by including the antistatic agent in the active energy ray-curable resin composition. Medium' to prevent charging of the polarizing plate. Thereby, for example, when the adhesive surface protective film provided on the antiglare layer 3 is peeled off, or the release film attached to the surface of the adhesive layer provided directly on the protective layer 12 via the phase difference plate [ When (B) and (c) of FIG. 4 are peeled off, the polarizing plate is bonded to the liquid crystal cell via the adhesive layer, and when the polarizing plate is peeled off in the presence of any problem, static electricity can be prevented. When charged, the destruction of the liquid crystal driving portion of the liquid crystal display device caused by static electricity can be effectively suppressed. The antistatic agent itself is electrically conductive and can be dispersed in the living energy-hardening resin composition, which imparts moderate conductivity to the antiglare layer or the protective layer as a cured product. Examples of the antistatic agent include an ionic compound, conductive fine particles, and a conductive polymer. In these, it is possible to use a suitable antistatic agent alone or two or more types. Further, of course, an antistatic agent classified as an ionic compound may be used in combination of two or more kinds, and two or more kinds of antistatic agents classified into conductive fine particles may be used in combination, and antistatic may be classified as a conductive polymer. Agent 149176.doc -35- 201109747 Two or more types are used in combination. The ionic compound which can be an antistatic agent can be classified into an ionic compound having an organic cation, an ionic compound having an inorganic cation, an ionic compound having an organic anion, and an ionic compound having an inorganic anion. If an example of an ionic compound having an organic cation is disclosed for each structure of the organic cation, the following pyridine rust salt is used: 1-butylpyridine tetrafluoroborate rust, 1-butylpyridine hexafluorophosphate rust The salt, the four gas succinic acid 1-butyl-3-indenyl η is more than the occidental salt, the tri-II hydrazine acid 1_ butyl-3-fluorenyl. Bismuth salt, bis(trifluoromethyl)-branched imine 1-butylpyridyl pyridine salt, bis(pentafluoroethanesulfonyl) quinone imine 1-butyl-3-mercaptopyridine rust Salt, hexafluoro-acid 1-butan-4-mercaptopyridine rust salt, tetrafluoroborate 1-hexyl pyridine rust salt, hexyl fluorophosphate 1-hexyl pyridine rust salt, bis(cyclohexane) -hexyl-4-methyl than iron, hexafluoropyridinium hexafluorophosphate, Ν-(trifluoromethanesulfonyl)trifluoroacetamide 1 -butylpyrazole, Ν-( Trifluoromethane fluorenyl) trifluoroacetamide 1-butyl tiangan > methyl pyridine rust salt imidazolium salt: tetrafluoro acid 1-ethyl-3-methyl hydrazine sitting salt, six 1-ethyl-3-mercaptoimidazole rust salt, 149176.doc • 36-201109747 1-ethyl-3-methyl sulphate acetate. Sitting in the wrong salt, di-acetic acid 1-ethyl-3-mercapto-flavored-salt salt, heptafluorobutyric acid 1-ethyl-3-methylimidazolium rust salt, difluoromethane yellow acid 1-ethyl- 3-曱 base rice bran iron salt, perfluorobutyric acid 1-ethyl-3-hydrazine. Sitting on iron salt, p-benzoic acid 1-ethyl 3-mercaptoimidazolium salt, mono-amine I-ethyl-3-methyl taste. Iron salt, bis(trifluoromethanesulfonyl) quinone imine 1-ethyl_3_mercaptoimidazole rust salt, bis(penta-xyl-ethyl sulfhydryl) quinone imine 1-ethyl_3_methyl Imidazole rust salt, bis(difluorophthalocylidene) methanide 1 ·ethyl_3_methylimidazolium rust salt, Ν-(trifluorosulfonyl)trifluoroacetamidoethyl_3_曱1-butyl-3-mercaptoimidazole rust salt of imidazolium salt methanesulfonate, 1-butyl-3-mercaptoimidium salt of tetrazoic acid, hexafluorophosphoric acid 1 - butyl-3-曱 咪 唾 唾 唾 、 salt, trifluoroacetic acid 1-butyl-3-mercaptoimidazole rust salt, heptafluorobutyric acid 1-butyl-3-methyl sigma citrate salt, trifluoromethyl acid 1-but Base -3-mercaptoimidazole iron salt, perfluorobutanic acid 1-butyl _3_methyl imipenem salt, • bis(trifluorosulfonyl sulfhydryl) ruthenium hydrazine _ butyl-3-hydrazine Imidazolium rust salt, 1-hexyl-3-mercaptoimidazolium bromide salt, 1-hexyl-3-mercaptoimidazole rust salt, tetrahexylboronic acid 1-hexyl_3_methyl sigma iron salt , hexafluoro squarate I-hexyl _ 3-methyl meth. Sesame salt, trifluoromethane yellow acid 1-hexyl_3-methyl glutamic acid salium salt, 149176.doc -37- 201109747 tetrafluoroboric acid 1-octyl-3-methylimidazolium rust salt, hexafluorophosphoric acid 1-octyl-3-mercaptoimidazole rust salt, tetrafluoro benzoic acid 1-hexyl-2,3-dimercaptopurine salt, bis(trifluorosulfonylsulfonyl) quinone imine 1,2-two Sulfhydryl _3_propyl imidazole rust salt and the like. Pyrrolidine rust salt: hexafluorodisc 1 - butyl-1 - fluorenyl ° 定 ° rust salt and the like. Grade IV salt: tetrabutylammonium hexafluorophosphate, tetrabutylammonium sulfonate, bis(trifluoromethanesulfonyl) quinone imine tetrahexylammonium salt, tetrafluoroborate N,N-di Ethyl-N-methyl-N-(2-decyloxyethyl) sulphate, bis(trifluorosulfonyl sulfonyl) quinone imine N,N-diethyl Ν 曱 曱 Ν ( ( ·Methoxyethyl)ammonium salt, diallyldimethylammonium tetrafluoroborate, diallyldimethylammonium trifluoromethanesulfonate, bis(trisole) Amine dimercaptopropyl dimethyl sulfonium salt, bis(pentafluoroethyl decyl) quinoid imin diallyl decyl ammonium salt, Ν-(trifluoromethyl fluorenyl) trifluoroacetamide dioxime Propyl dimethyl hydrazine salt, glycidyl tridecyl ammonium trifluoromethanesulfonate, bis(trifluorosulfonyl sulfhydryl) quinone imine glycidyl tridecyl ammonium salt, double (pentafluoroethylene) Alkyl glycidyl trimethyl sulphate, yttrium-(trifluorosulfonyl sulfhydryl) trifluoroacetamide glycidyl trimethylammonium salt, bis(trifluoromethanesulfonyl) quinone imine Ν,Ν-dimethyl-Ν-ethyl-Ν-propyl money 149176.doc •38· 201109747 salt, bis(trifluoromethanesulfonyl)醯iminoindole, Ν-dimethyl-N-ethyl-N-butylammonium salt, bis(trifluoromethanesulfonyl) quinone imine, Ν-dimercapto-N-ethyl-N - amyl ammonium salt, bis(trifluoromethanesulfonyl) ruthenium oxime, hydrazine-dimethyl-hydrazine-ethyl-fluorenyl-hexylammonium salt, bis(trifluorosulfonyl sulfhydryl) ruthenium fluorene , Ν-dimercapto-fluorenyl-ethyl-hydrazine-heptyl ammonium salt, bis(trifluoromethanesulfonyl) ruthenium oxime, hydrazine-dimethyl-hydrazine-ethyl-hydrazine-decyl ammonium salt , bis(trifluorosulfonylsulfonyl) quinone imine, hydrazine-dimercapto-fluorene, hydrazine-dipropylammonium salt, bis(trifluorosulfonylsulfonyl) quinone imine, fluorenyl-difluorenyl - hydrazine-propyl-hydrazine-butylammonium salt, bis(trifluorosulfonylsulfonyl) quinone imine, hydrazine-dimethyl-hydrazine-propyl-hydrazino-amyl ammonium salt, bis(trifluoroanthracene) Sulfhydryl) quinone imine, hydrazine-dimercapto-fluorenyl-propyl-indole-hexylammonium salt, bis(trifluorosulfonylsulfonyl) quinone imine, hydrazine-dimercapto-fluorenyl-propyl - Ν-heptyl ammonium salt, bis(trifluorosulfonyl sulfonyl) ruthenium oxime, hydrazine-dimercapto-fluorenyl-butyl-hydrazino-hexyl ammonium salt, bis(trifluorosulfonyl sulfhydryl) fluorene Amine, Ν-dimercapto-fluorene-butyl-hydrazine-heptyl ammonium salt, 149176.doc •39- 201109747 double (three Fluoranthene fluorenyl) quinone imine N,N-dimercapto-N-pentyl-N-hexylammonium rcM. salt, bis(trifluoromethyl fluorenyl) quinone imine N,N-dimethyl- N,N-dihexyl sulphate, bis(San Dun SS blue base) quinone imine tridecylheptyl ketone salt, bis(trifluoromethyl fluorenyl) quinone imine N,N-diethyl- N-methyl-N-propyl salt, bis(trifluorosulfonyl) quinone imine N,N-diethyl-N-fluorenyl-N-pentyl ammonium salt, bis(trifluoromethanesulfonate N,N-Diethyl-N-methyl-N-heptyl ammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-diethyl-N-propyl -N-amylammonium salt, bis(trifluoromethyl)-branched imine triethylpropyl salt, bis(trifluoromethanesulfonic acid) quinone imine triethylpentyl ammonium salt, double ( Trifluoromethanesulfonyl) quinone imine triethylheptyl ammonium salt, bis(trifluorosulfonylsulfonyl) quinone imine N,N-dipropyl-N-fluorenyl-N-ethylammonium salt, Bis(trifluorosulfonylsulfonyl) quinone imine N,N-dipropyl-N-fluorenyl-N-pentyl ammonium salt, bis(trifluorosulfonylsulfonyl) quinone imine N,N-dipropyl --N-butyl-N-hexylammonium salt, bis(trifluorosulfonylsulfonyl) quinone imine N,N- Dipropyl-N,N-dihexylammonium salt, bis(trifluoromethanesulfonyl) quinone imine N,N-dibutyl-N-fluorenyl-N-pentyl ammonium salt, 149176.doc -40 - 201109747 Bis(trifluoromethanesulfonyl) quinone imine N,N-dibutyl_N_methyl_N_hexyl sulphate, bis(trifluoromethanesulfonyl) quinone imine trioctyl Alkyl ammonium salt, trioctylmethyl ammonium hexafluorophosphate, bis(trifluoromethanesulfonyl) quinone imine N-methyl·N-ethyl _]^-propyl-N-pentyl ammonium salt, Bis(trifluorosulfonyl) quinone imine (2-hydroxyethyl)tridecyl ammonium salt, dimercaptophosphonic acid (2-hydroxyethyl) tridecyl ammonium salt, and the like. If an example of an ionic compound having an inorganic cation is listed, the following is true. Lithium bromide, lithium iodide, lithium tetrafluoroborate, lithium hexafluorophosphate, sulphuric acid, lithium perchlorate, sulphuric acid, lithium bis(trifluorosulfonyl) ruthenium hydride, bis(pentafluoroethane sulfonate)醯 醯 醯 醯 醯 醯 、 、 、 、 、 、 、 醯 醯 醯 锂 锂 锂 锂 锂 醯 锂 。 。 。 。 。 。 。 。 。 。 。 。 。
上文所例示之具有有機陽離子之離子性化合物及具有I 機陽離子之離子性化合物分別具有抗衡離子(陰離子)。因 此’先前敍述之具有有機陰離子之離子性化合物及具有I 149176.doc 41 201109747 機陰離子之離子性化合物的例 找出》 可於以上所揭示之化合物中 構成離子性化合物之陽雜工、 離子成分,尤其好的是具有吡β 者另方面,構成離子性化合物之陰離子成分包令 氟原子’ f尤提供抗靜電性能優異之離子性化合物而言輕 尤八好的疋雙(氟磺醯基)醯亞胺陰離子[(fs〇2)2N-]。 可成為抗靜電劑之導電性微粒子通常可為具有導電性之 無機粒子,例如可列舉:摻雜有銻之氧化錫、摻雜有填之 氧化錫、氧化銻、銻酸辞、氧化鈦、氧化鋅、ιτ〇(銦錫複 合氧化物 ’ Indium Tin Oxide)等。 可成為抗靜電劑之導電性高分子,例如為聚苯胺、聚〇比 嘻、聚乙炔、聚噻吩等。 以上說明之抗靜電劑中,就與活性能量線硬化性樹脂組 口物之相谷性優異方面而言,較好的是使用離子性化合 物。 本發明之偏光板上所設置之防眩層及保護層較好的是具 有光學透明性,因此較好的是所使用之抗靜電劑不產生光 散射等,不抑制防眩層及保護層之光學透明性者。 抗靜電劑相對於包含活性能量線硬化性化合物及光聚合 起始劑之活性能量線硬化性樹脂組合物1 〇〇重量份,較好 的是以0.5〜20重量份之比例調配,更好的是2〜15重量份, 更好的疋4〜1 〇重量份。若抗靜電劑之調配量相對於活性能 里線硬化性樹脂組合物1 〇 〇重量份而未達〇. 5重量份,則變 得難以獲得充分之抗靜電性能。另一方面,若抗靜電劑之 149176.doc • 42· 201109747 調配量相對於活性能量線硬化性樹脂組合^⑼重量份而 超過20重量份,則有時偏光膜與防眩層及/或保護層之密 著f生下降再者’ &靜電劑之最佳量根據所使用之抗靜電 劑之種類、或活性能量線硬化性化合物之種類等而有所不 同,因此較好的是以所獲得之防眩層及/或保護層之表面 電阻值為1Χ1012 Ω/□以下、進而1χ1〇11 Ω/口以下之方式, 於上述範圍内調整調配量。 進而,活性能量線硬化性樹脂組合物可視需要包含溶 劑。溶劑可減構成活性能量線硬化㈣脂組合物之成分 之溶解性而適當選擇。作為通常所使用之溶劑,可列舉: 正己烧或環己烧之類的脂肪族烴類;甲苯或二甲苯之類的 芳香族烴類;甲醇、乙醇'丙醇、異丙醇、正丁醇之類的 醇類;丙_、甲基乙基酮、甲基異丁基酮、環己酮之類的 酮類;乙酸"旨、乙酸乙醋、乙酸丁醋之類的醋類;甲基 溶纖劑、乙基溶纖劑、丁基溶纖劑之類的溶纖劑H 甲烧或氯仿之類的南化烴類等。溶劑之調配比例係根據基 於成膑性等加工目的進行黏度調整等觀點而適當決定。 就薄型輕量性、保護功能、操作性等觀點而言,防眩 層、保護層之厚度分別較好的是,更好的是2 — 以下。再者,“具有凹凸之防眩層之厚度係指凹凸之頂 點與底面(偏光膜側之面)之間的直線距離。該等之厚产可 利用下述實施例所示之接觸式膜厚敎器敎例如形=有 防眩層或保護層之偏光板整體之膜厚,並自測得 整體之膜厚減去偏光膜之膜厚而 * 人,亦可藉由刮面 149176.doc -43- 201109747 之顯微鏡觀察而求出防眩層或保護層之膜厚。防眩層之表 面之凹凸,可以防眩層可發揮下述光學特性(防眩性)之方 式藉由S亥領域中眾所周知之方法適當地形成。 (偏光板之光學特性) 於偏光膜之單面直接形成有上述防眩層之本發明的偏光 板,為了防止泛白,有效地抑制應用於高精細圖像顯示裝 置時之眩光,總霧度較好的是5〜25°/。。總霧度可依據JIS κ 7136所示之方法來測定。若總霧度超過25%,則應用於圖 像顯示裝置時,結果畫面變暗,有損視認性,故而不佳。 另一方面’若低於5%,則難以發揮充分之防眩性。 關於本發明之偏光板,使用暗部與明部之寬度為〇 5 mm、1.0 mm及2.0 mm之3種光學梳,以光之入射角45〇測 定的反射清晰度之和較好的是4〇%以下。反射清晰度係利 用JIS K 7 105所規定之方法來測定。該規格中,作為像清 晰度測定所使用之光學梳,規定為以暗部與明部之寬度之 比為 1 . 1,其寬度為 0125 mm、0.5 mm、1.0 mm及 2.0 mm 之4種。其中’於使用寬度0.125 mm之光學梳之情形時, 關於通常成為防眩層之形成有微細凹凸之膜,由於其測定 值之誤差變大,因此不將使用寬度〇·125 mm之光學梳之情 形時之測定值加入總和中,而選用寬度〇 5 mm、丨〇爪爪及 2.0 mm之3種光學梳測定之像清晰度的總和,稱為反射清 晰度。該定義之情形時之反射清晰度之最大值為3〇〇%。 若該定義之反射清晰度超過40%,則光源等之圖像會清晰 地映入’使防眩性較差,故而不佳。 149176.doc •44· 201109747 (偏光板之製造方法) 製造於偏光膜之單面具備防眩層之偏光板的方法並益特 別限定,可使用先前眾所周知之方法。例如,存在將分散 有填充料(透光性微粒子)之活性能量線硬化性樹脂組合物 塗佈於偏光膜上’調整塗佈膜厚使填充料露出至塗膜表 面,藉此形成無規凹凸之方法;或不含有填充料,僅以塗 膜之表面所形成之微細凹凸表現防眩性的方法。 於猎由將分散有填充料之活性能量線硬化性樹脂組合物 塗佈於偏光膜上而形成防眩層之情形時,填充料若為透光 性則無特別限制,可使用先前眾所周知之無機或有機粒 子。例如作為無機微粒子,可列舉如下之代表例:碳酸 約、硫酸鋇、氧化鈦、氫氧化紹、二氧化石夕、玻璃、滑 石、雲母、白煙(white carbon)、氧化鎂、氧化鋅等、及利 用脂肪酸等對該等無機粒子實施表面處理而成者等。又, 作為有機微粒子,可列舉如下之代表例:三聚氰胺珠粒、 聚曱基丙烯酸甲酯珠粒、曱基丙烯酸曱酯/笨乙烯共聚物 樹脂珠粒、聚碳酸酯珠粒、聚乙烯珠粒、聚氣乙烯珠粒、 聚矽氧樹脂珠粒等樹脂粒子。再者,填充料之粒徑,例如 於使用二氧化矽等無機微粒子之情形時,重量平均粒徑較 好的疋1〜5 μηι之範圍内,例如於使用樹脂粒子之情形時, 重量平均粒徑較好的是在2〜10 μηι之範圍内。 不含有填充料’僅以塗膜之表面所形成之微細凹凸表現 防眩性的方法’例如如日本專利特開2006-5337 1號公報(專 利文獻6)等所揭示,可使用形成有微細凹凸形狀之模具, 149176.doc -45- 201109747 將該模具之表面形狀轉印至塗膜上。表面形狀對塗膜之轉 印係藉由壓紋而進行。 υν壓紋法係於偏光膜之表面形成活性能量線硬化性樹 脂組合物之塗膜層(活性能量線硬化性樹脂組合物層),將 活性能量線硬化性樹脂組合物層按壓至上述形成有微細凹 凸之模具的凹凸面同時使之硬化,藉此使模具之凹凸面轉 I3至活丨生此量線硬化性樹脂組合物層。具體而言,於偏光 膜上塗覆活性能量線硬化性樹脂組合物,視需要加以乾燥 後將所獲彳于之活性能量線硬化性樹脂組合物層以密著於 上述模具之凹凸面的狀態下,照射可見光線、紫外線、χ 射線、電子束等活性能量線,使活性能量線硬化性樹脂組 合物層硬化,其次,自上述模具將形成有硬化後之活性能 里線硬化性樹脂組合物層之偏光膜剝離,藉此使上述模具 之形狀轉印至活性能量線硬化性樹脂組合物之塗膜層。 又,作為*含有填充料,僅讀膜之表面所形成的微細 凹凸表現防眩性之方法的其他形態,亦可採用:使用表面 具有微細凹凸之賦型膜’將該賦型膜之形狀轉印至活性能 量線硬化性樹脂組合物之塗膜層(活性能量線硬化性樹脂 組合物層)的方法。具體而t,於具有柔軟性且至少其單 面具有微細凹凸之賦型膜的凹凸面塗覆上述活性能量線硬 化性樹脂組合物’才見需要加以乾燥後,以其塗覆面成為貼 合面之方式將其與偏光膜貼合。其次,藉由對該積層體照 射活性能量線’使包含活性能量線硬化性樹脂組合物之塗 膜硬化後’將上述賦型膜剝離,使凹凸轉印至形成於偏光 149176.doc -46· 201109747 膜之表面的塗膜層上。 又,亦可將活性能量線硬化性樹脂組合物直接塗覆於偏 光膜,視需要加以乾燥,以其塗覆面成為貼合面之方式, 貼合於上述賦型膜之凹凸面後,利用與上述相同之方法進 行活性能量線硬化性樹餘合物層之硬化、及賦型膜之剝 離。 此處,作為賦型膜,可使用聚對苯二曱酸乙二酯膜、聚 碳酸酯膜、三乙醯纖維素膜、降福烯系樹脂膜、聚酯膜、 聚苯乙烯膜等。 活性能量線硬化性樹脂組合物之塗覆方法並無特別限 定’例如可利用刮刀、線棒、模塗佈機、卡馬(c〇mma)塗 佈機、凹版印刷塗佈機等各種塗覆方式。又,亦可採用於 偏光膜與模具或賦型膜之間滴加上述活性能量線硬化性樹 月曰·且S物後,利用輥等進行加壓而使之均勻攤開之方法, 作為該情形時之輥之材質,可使用金屬或橡膠等。又,於 採用使於偏光膜與模具或賦型膜之間滴加上述活性能量線 硬化性樹脂組合物者通過輥與報之間,進行加壓而使之攤 開的方法之情形時,該等兩個輥可為相同材質亦可為不同 材質。 於本土月中,於偏光膜之與防眩層之相反面進而形成包 含活性能量線硬化性樹脂組合物之硬化物的保護層之情形 夺八方去可採用與設置上述防眩層之情形相同的方法。 其中’此處無需使用具有微細凹凸形狀之模具或賦型膜, 可使用平滑之輥或平滑之基材膜。於防眩層形成於偏光膜 149176.doc -47- 201109747 之單面,保護層形成於另一面之情形時’其順序可為於形 成防眩層後形成保護層,亦可相反,亦可兩面同時進行。 其中,若考慮製造步驟,則最好的是於偏光膜之兩面同時 形成防眩層及保護層之方法。於該情形時,若照射活性能 量線可使照射側之相反面的塗膜充分硬化,則可僅自積層 體之一側進行照射,亦可自積層體之兩面照射。 於藉由照射活性能量線而進行硬化之情形時,所利用之 光源並無特別限定,可使用波長400 nm以下具有發光分佈 之例如低壓水銀燈、中壓水銀燈、高壓水銀燈、超高壓水 銀燈、化學燈、黑光燈管、微波激發水銀燈、金屬_化物 燈等。對活性能量線硬化性樹脂組合物之照射強度根據組 合物而有所不同’可有效地活化光陽離子聚合起始劑及/ 或光自由基聚合起始劑的波長區域之照射強度較好的是 1 〇〜2500 mW /cm2。若對活性能量線硬化性樹脂組合物之 光照射強度未達10 mW/cm2,則反應時間變得過長,若超 過2500 mW/cm2 ’則可能因自燈輻射之熱量及活性能量線 硬化性樹脂組合物聚合時之發熱m活性能量線硬化 性樹脂組合物之黃變或偏光膜之劣化。對活性能量線硬化 性樹脂組合物之光照射時間係對每個組合物進行控制,同 樣並無特別限定,車交好的《以照射強度與照射時間之乘積 之形式所表示的累計光量成為1〇〜25〇〇 mJ/cm2之方式進行 认疋。若對活性能量線硬化性樹脂組合物之累計光量未達 10 mJ/em ’則可⑨源自聚合起始劑之活性物質的產生不 充分,所獲得之防眩層及/或保護層之硬化變得不充分。 149176.doc -48- 201109747 又,若累計光量超過2500 mJ/cm2,則照射時間變得非常 長,不利於生產性提高。再者’較好的是於偏光膜之偏光 度、透過率等各種性能不會下降之範圍内照射活性能量 線。 (複合偏光板) 於本發明中,於偏光膜之一面形成有防眩層,於另一面 形成有保護層之情形時,如圖3所示,可於該保護層之外 表面視需要積層相位差板而製成複合偏光板。此處,相位 差板係用於補償液晶單元之相位差等。作為其例,可列 舉:包含各種塑膠之延伸膜等之雙折射性膜、配向固定有 圓盤型液晶或向列型液晶之冑、於膜基材上形成有上述液 晶層者等。於該情形時,較好的是使用三㈣纖維素等纖 維素系膜作為支持配向液晶層之膜基材。 作為形成雙折射性膜之塑膠之具體例,可列舉:聚碳酸 醋、聚乙稀醇、聚苯乙稀、聚甲基丙烯酸甲_'聚丙稀等 聚烯烴、㈣烯系樹脂、聚芳0旨、聚醯胺等。延伸膜可為 利用單軸或雙軸㈣當方式處理而成者。X,可為與熱收 細性膜接著之狀態下施加收縮力及/或延伸力,藉此控制 膜之厚度方向之折射率的雙折射性膜。又,為了控制寬頻 帶化等光學特性,可將2片以上之相位差板組合使用。 於保護層對該相位差板具有接著力之情形時相位差板 對料層之貼合可藉由直接貼合兩者而進行,或亦可使用 或點著劑而進行。相位差板彼此之貼合亦可使用接 者L著劑。就接著作業之簡便性或防止光學應變之產 I49176.doc -49- 201109747 生等觀點而言,較好的是使用黏著劑(亦稱為感壓接著 劑)°作為黏著劑,可使用丙烯酸系聚合物、或聚矽氧系 聚·合物、聚酯或聚胺基曱酸酯、聚醚等作為基礎聚合物 者。其中’較好的是使用如丙烯酸系黏著劑之類的,光學 透明性優異,保持適度之濕潤性或凝聚力,接著性亦優 異’進而具有耐候性或耐熱性等,且於加熱或加濕條件下 不產生隆起或剝離等剝離問題者。於丙浠酸系黏著劑中, 以玻璃轉移溫度較好的是25°C以下、更好的是〇。(:以下之 方式δ周配具有曱基、乙基或丁基等碳數20以下之烧基的 (曱基)丙烯酸烷基酯、與包含(曱基)丙烯酸或(甲基)丙烯酸 說基乙酷等之含官能基丙烯酸系單體而成的重量平均分子 量為10萬以上之丙烯酸系共聚物,可用作基礎聚合物。 又’相位差板可直接用於本發明之複合偏光板之製造, 亦可對與保護層之貼合面進行電暈放電處理、電漿處理等 易接著處理後’供於與保護層之貼合。 (黏著劑層) 又,於本發明之偏光板上可設置黏著劑層。該黏著劑層 例如可用於與液晶單元之貼合、與上述相位差板之貼合、 與其他層之貼合。黏著劑可使用以丙烯酸系聚合物、或聚 夕氧系聚合物、聚酯或聚胺基曱酸酯、聚謎等作為基礎聚 合物者。其中,較好的是選用如丙烯酸系黏著劑之類的, 光學透明性優異,保持適度之濕潤性或凝聚力,接著性亦 優異’進而具有耐候性或料性等,且於加熱或加濕條件 下不產生隆起或剝離等剝離問題者。於丙烯酸系黏著劑 149176.doc 201109747 中,以玻璃轉移溫度較好的是25°C以下、更好的是〇〇c以 下之方式調配具有曱基、乙基或丁基等碳數2〇以下之烷基 的(甲基)丙烯酸烷基酯、與包含(甲基)丙烯酸或(甲基)丙烯 酸羥基乙酯等之含官能基丙烯酸系單體而成的重量平均分 子量為10萬以上之丙烯酸系共聚物,可用作基礎聚合物。 黏著劑層之形成例如可藉由如下方式等而進行:於曱笨 或乙酸乙酯等有機溶劑中溶解或分散如上所述之基礎聚合 物等之黏著劑組合物,而製備1〇〜4〇重量%之溶液,於保 護膜上預先形成黏著劑層,將其移至偏光板上,藉此形成 黏著劑層。黏著劑較好的是使用以上述丙烯酸系聚合物作 為基礎聚合物者等。黏著劑層之厚度係根據其接著力等而 決定’通常為1〜50 μιη之範圍。 黏著劑層中可視需要調配包含玻璃纖維、玻璃珠粒、樹 脂珠粒、金屬粉等無機粉末等之填充劑,顏料,著色劑, 抗氧化劑,紫外線吸收劑等。紫外線吸收劑有:水楊酸酯 系化合物、二苯甲酮系化合物、苯并三唑系化合物、氰基 丙稀酸酯系化合物、錄錯鹽系化合物等。 (液晶顯示裝置) 本發明之偏光板或複合偏光板可較好地應用於液晶顯示 裝置。此時,構成本發明之偏光板或複合偏光板之防眩層 與偏光膜中,係以偏光膜成為液晶單元側之方式進行積 層。 以下,列舉實施例進一步具體說明本發明,但本發明並 不丈該等例之限定。例中,若無特別說明,則表示使用量 149176.doc 51· 201109747 或含量之「份」及「%」為重量基準。 (製造例1 :偏光膜之製作) 將平均聚合度約2400、皂化度99.9莫耳%以上且厚度75 μιη之聚乙烯醇膜浸潰於3(rc之純水中後,於3〇它下浸潰 於蛾/蛾化鉀/水之重量比為0.02/2/100之水溶液中,而進行 蛾染色。其後’於56.5°C下浸潰於蜗化鉀/爛酸/水之重量 比為12/5/100之水溶液中,而進行硼酸處理(交聯處理)。 繼續於8°C之純水中進行清洗後,於65°c下加以乾燥,而 獲得聚乙烯醇上吸附配向有鐵之偏光膜。延伸主要於破染 色及硼酸處理之步驟中進行,總延伸倍率為5 3倍。 (製造例2 :活性能量線硬化性樹脂組合物a之製備) 將以下各成分加以混合’而製備活性能量線硬化性樹脂 組合物A。 • 3,4·環氧環己羧酸3,4-環氧環己基甲酯(Celloxide 2021P ’ Daicel化學(股)製造):35份 •雙[(3 -乙基-3-氧雜環丁基)甲基]驗(Aron Oxetane OXT-221,東亞合成(股)製造):15份 .經基三甲基乙路與三經甲基丙烧之縮搭化合物之二丙 烯酸酯(A-DOG,新中村化學工業(股)製造):50份 .2-羥基-2-甲基-1-苯基丙烷-1-酮(DAROCUR 1173, (:化3公司製造,光自由基聚合起始劑):2.5份 •雙六氟磷酸4,4'-雙(二苯基锍基)二苯基硫醚系光陽離 子聚合起始劑(SP-150,ADEKA(股)製造):2.5份。 再者,上述A-DOG(羥基三曱基乙醛與三羥曱基丙烷之 149176.doc -52· 201109747 縮醛化合物之二丙烯酸酯)係具有下式之結構的化合物。The ionic compound having an organic cation and the ionic compound having an I cation exemplified above have a counter ion (anion), respectively. Therefore, the above-mentioned examples of the ionic compound having an organic anion and the ionic compound having the anion of I 149176.doc 41 201109747 can be used to constitute the cation compound and the ionic component of the ionic compound in the compound disclosed above. Particularly preferably, in the case of having a pyridyl group, the anion component constituting the ionic compound allows the fluorine atom to provide an ionic compound which is excellent in antistatic properties, and is particularly lightly bismuth (fluorosulfonyl) fluorene. Imine anion [(fs〇2) 2N-]. The conductive fine particles which can be an antistatic agent are usually inorganic particles having conductivity, and examples thereof include tin oxide doped with antimony, doped tin oxide, antimony oxide, antimony acid, titanium oxide, and oxidation. Zinc, ιτ〇 (Indium Tin Oxide), etc. The conductive polymer which can be an antistatic agent is, for example, polyaniline, polyfluorene, polyacetylene or polythiophene. Among the antistatic agents described above, it is preferred to use an ionic compound in terms of excellent phase contrast with the active energy ray-curable resin composition. The antiglare layer and the protective layer provided on the polarizing plate of the present invention preferably have optical transparency. Therefore, it is preferred that the antistatic agent used does not cause light scattering or the like, and does not inhibit the antiglare layer and the protective layer. Optical transparency. The antistatic agent is preferably blended in an amount of from 0.5 to 20 parts by weight, based on 1 part by weight of the active energy ray-curable resin composition containing the active energy ray-curable compound and the photopolymerization initiator. It is 2 to 15 parts by weight, more preferably 疋 4 to 1 part by weight. If the amount of the antistatic agent is less than 5% by weight based on 1 part by weight of the active energy curable resin composition, it becomes difficult to obtain sufficient antistatic property. On the other hand, if the amount of the antistatic agent 149176.doc • 42·201109747 is more than 20 parts by weight relative to the active energy ray-curable resin combination (9) by weight, the polarizing film and the antiglare layer may be protected and/or protected. The thickness of the layer is the same as that of the electrostatic agent. The optimum amount of the electrostatic agent varies depending on the type of the antistatic agent to be used or the type of the active energy ray-curable compound, and therefore it is preferable to use The surface resistivity of the obtained antiglare layer and/or the protective layer is 1 Χ 1012 Ω/□ or less, and further 1 χ 1 〇 11 Ω/□ or less, and the amount of the adjustment is adjusted within the above range. Further, the active energy ray-curable resin composition may contain a solvent as needed. The solvent can be appropriately selected by reducing the solubility of the components constituting the active energy ray hardening (iv) fat composition. Examples of the solvent to be used generally include aliphatic hydrocarbons such as hexanyl or cyclohexane; aromatic hydrocarbons such as toluene or xylene; methanol, ethanol, propanol, isopropanol and n-butanol. Alcohols such as ketones such as propyl ketone, methyl ethyl ketone, methyl isobutyl ketone or cyclohexanone; acetic acid " vinegar such as ethyl acetate and butyl acetate; A cellosolve such as a cellosolve, an ethyl cellosolve, or a cellosolve such as butyl cellosolve, or a southern hydrocarbon such as chloroform. The ratio of the solvent to be blended is appropriately determined depending on the viewpoint of viscosity adjustment based on processing purposes such as enthalpy. The thickness of the antiglare layer and the protective layer are preferably 2 or less in terms of thinness, lightness, protection function, workability, and the like. Further, the thickness of the antiglare layer having irregularities refers to the linear distance between the apex of the unevenness and the bottom surface (the surface on the polarizing film side). These thick products can be obtained by using the contact film thickness shown in the following examples.敎 敎 = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = 43-201109747 The thickness of the anti-glare layer or the protective layer is obtained by microscopic observation. The unevenness of the surface of the anti-glare layer allows the anti-glare layer to exhibit the following optical characteristics (anti-glare property) by means of the following A well-known method is suitably formed. (Optical characteristics of a polarizing plate) The polarizing plate of the present invention in which the above-described anti-glare layer is directly formed on one surface of a polarizing film, and is effectively suppressed from being applied to a high-definition image display device in order to prevent whitening The glare of the time, the total haze is preferably 5 to 25 ° /. The total haze can be measured according to the method shown in JIS κ 7136. If the total haze exceeds 25%, when applied to an image display device, As a result, the picture becomes darker, which is detrimental to visibility, so it is not good. 'If it is less than 5%, it is difficult to exhibit sufficient anti-glare property. Regarding the polarizing plate of the present invention, three types of optical combs having a width of 〇5 mm, 1.0 mm, and 2.0 mm in the dark portion and the bright portion are used for incident light. The sum of the reflection sharpness measured at the angle 45 较好 is preferably 4% or less. The reflection sharpness is measured by a method defined in JIS K 7 105. In this specification, as an optical comb used for image sharpness measurement, It is defined as a ratio of the width of the dark portion to the bright portion of 1, 1. The width is 0125 mm, 0.5 mm, 1.0 mm, and 2.0 mm. Among them, when using an optical comb having a width of 0.125 mm, As a film having fine irregularities formed in the anti-glare layer, since the error of the measured value becomes large, the measurement value in the case of using the optical comb having a width of 〇·125 mm is not added to the sum, and the width 〇 5 mm is selected. The sum of the sharpness of the image measured by the claws and the three kinds of optical combs of 2.0 mm is called the reflection resolution. The maximum value of the reflection resolution in the case of this definition is 3〇〇%. If the degree exceeds 40%, the image of the light source and the like will be clearly reflected. 149176.doc •44· 201109747 (Manufacturing method of polarizing plate) A method of manufacturing a polarizing plate having an anti-glare layer on one side of a polarizing film is particularly limited, and can be used previously. For example, there is a method in which an active energy ray-curable resin composition in which a filler (translucent fine particles) is dispersed is applied onto a polarizing film, and the thickness of the coating film is adjusted to expose the filler to the surface of the coating film. A method of forming random irregularities; or a method of exhibiting anti-glare properties only by fine irregularities formed on the surface of a coating film without containing a filler. The active energy ray-curable resin composition in which the filler is dispersed is coated by hunting. In the case where the antiglare layer is formed on the polarizing film, the filler is not particularly limited as long as it is translucent, and conventionally known inorganic or organic particles can be used. For example, examples of the inorganic fine particles include carbonic acid, barium sulfate, titanium oxide, hydrogen peroxide, cerium oxide, glass, talc, mica, white carbon, magnesium oxide, zinc oxide, and the like. And a surface treatment of the inorganic particles by a fatty acid or the like. Further, examples of the organic fine particles include melamine beads, polymethyl methacrylate beads, decyl methacrylate/stuppy ethylene copolymer resin beads, polycarbonate beads, and polyethylene beads. Resin particles such as polystyrene beads and polyoxyxene beads. Further, the particle diameter of the filler is, for example, in the case of using inorganic fine particles such as cerium oxide, and the weight average particle diameter is preferably in the range of 〜1 to 5 μηι, for example, in the case of using resin particles, the weight average particle. The diameter is preferably in the range of 2 to 10 μη. A method of exhibiting anti-glare property by the fine unevenness formed by the surface of the coating film is not included. For example, as disclosed in Japanese Laid-Open Patent Publication No. 2006-5337 (Patent Document 6), fine irregularities can be used. Shape mold, 149176.doc -45- 201109747 Transfer the surface shape of the mold to the coating film. The transfer of the surface shape to the coating film is carried out by embossing. The υν embossing method forms a coating layer (active energy ray-curable resin composition layer) of the active energy ray-curable resin composition on the surface of the polarizing film, and presses the active energy ray-curable resin composition layer to the above-mentioned The uneven surface of the mold of the fine unevenness is simultaneously hardened, whereby the uneven surface of the mold is rotated to I3 to activate the layer of the linear curable resin composition. Specifically, the active energy ray-curable resin composition is applied onto the polarizing film, and if necessary, dried, and the active energy ray-curable resin composition layer obtained is adhered to the uneven surface of the mold. The active energy ray-curable resin composition layer is cured by irradiation with an active energy ray such as visible light, ultraviolet ray, xenon ray or electron beam, and secondarily, the cured active energy lining resin composition layer is formed from the mold. The polarizing film is peeled off, whereby the shape of the mold is transferred to the coating layer of the active energy ray-curable resin composition. Further, as another method of the method of containing the filler and only the fine unevenness formed on the surface of the film to exhibit the anti-glare property, the shape of the shaping film may be changed by using the shaping film having fine irregularities on the surface. A method of printing onto a coating layer (active energy ray-curable resin composition layer) of an active energy ray-curable resin composition. Specifically, the above-mentioned active energy ray-curable resin composition is coated on the uneven surface of the coating film having flexibility and at least one surface having fine irregularities, and it is necessary to dry it, and the coated surface is a bonding surface. The method is to bond it to the polarizing film. Then, the coating film containing the active energy ray-curable resin composition is cured by irradiating the laminated body with an active energy ray, and then the above-mentioned forming film is peeled off, and the unevenness is transferred to the polarized light 149176.doc-46· 201109747 The coating on the surface of the film. Further, the active energy ray-curable resin composition may be directly applied to a polarizing film, dried as necessary, and applied to the uneven surface of the above-mentioned shaped film so that the coated surface thereof becomes a bonding surface, and The same method as described above performs hardening of the active energy ray-curable tree residue layer and peeling of the forming film. Here, as the shaping film, a polyethylene terephthalate film, a polycarbonate film, a triethylene glycol film, a pentene resin film, a polyester film, a polystyrene film or the like can be used. The coating method of the active energy ray-curable resin composition is not particularly limited. For example, various coatings such as a doctor blade, a wire bar, a die coater, a kama coating machine, and a gravure coater can be used. the way. Further, a method in which the active energy ray-curable tree smear and the S material are dropped between the polarizing film, the mold, or the shaping film, and then pressurized by a roller or the like is uniformly spread. In the case of the material of the roll, metal or rubber can be used. Moreover, when a method in which the active energy ray-curable resin composition is dropped between a polarizing film, a mold, or an adhesive film by a roller and a newspaper is applied and pressurized, and the method is carried out, The two rollers can be of the same material or different materials. In the case of the local moon, the protective layer containing the cured product of the active energy ray-curable resin composition on the opposite side of the polarizing film from the anti-glare layer can be used in the same manner as in the case of providing the above-mentioned anti-glare layer. method. Here, it is not necessary to use a mold having a fine uneven shape or a forming film, and a smooth roll or a smooth base film can be used. The anti-glare layer is formed on one side of the polarizing film 149176.doc -47-201109747, and when the protective layer is formed on the other side, the order may be to form a protective layer after forming the anti-glare layer, or vice versa. At the same time. Among them, in consideration of the production steps, it is preferable to form the antiglare layer and the protective layer simultaneously on both surfaces of the polarizing film. In this case, when the active energy line is irradiated so that the coating film on the opposite side of the irradiation side can be sufficiently cured, it can be irradiated only from one side of the laminated body, or can be irradiated from both sides of the laminated body. In the case of curing by irradiation with an active energy ray, the light source to be used is not particularly limited, and for example, a low-pressure mercury lamp, a medium-pressure mercury lamp, a high-pressure mercury lamp, an ultra-high pressure mercury lamp, a chemical lamp having a light-emitting distribution with a wavelength of 400 nm or less can be used. , black light tube, microwave excited mercury lamp, metal _ crystallization lamp, etc. The irradiation intensity of the active energy ray-curable resin composition varies depending on the composition. The irradiation intensity of the wavelength region which can effectively activate the photocationic polymerization initiator and/or the photoradical polymerization initiator is preferably 1 〇~2500 mW /cm2. When the light irradiation intensity of the active energy ray-curable resin composition is less than 10 mW/cm 2 , the reaction time becomes too long, and if it exceeds 2500 mW/cm 2 ', it may be due to self-light radiation heat and active energy ray hardenability. The heat generation at the time of polymerization of the resin composition m is yellowing of the active energy ray-curable resin composition or deterioration of the polarizing film. The light irradiation time of the active energy ray-curable resin composition is controlled for each composition, and is also not particularly limited. The total amount of light expressed in the form of the product of the irradiation intensity and the irradiation time becomes 1疋~25〇〇mJ/cm2 is used for the certification. If the integrated light amount of the active energy ray-curable resin composition is less than 10 mJ/em', the production of the active material derived from the polymerization initiator may be insufficient, and the obtained anti-glare layer and/or the protective layer may be hardened. Become inadequate. 149176.doc -48- 201109747 Further, if the cumulative amount of light exceeds 2,500 mJ/cm2, the irradiation time becomes extremely long, which is disadvantageous for productivity improvement. Further, it is preferable that the active energy ray is irradiated in a range in which various properties such as the degree of polarization and transmittance of the polarizing film are not lowered. (Composite polarizing plate) In the present invention, when an anti-glare layer is formed on one surface of the polarizing film and a protective layer is formed on the other surface, as shown in FIG. 3, a layer may be laminated on the outer surface of the protective layer as needed. The composite plate is made into a composite polarizing plate. Here, the phase difference plate is used to compensate for the phase difference of the liquid crystal cell and the like. As an example, a birefringent film including a stretched film of various plastics, a disk in which a discotic liquid crystal or a nematic liquid crystal is fixed, and a liquid crystal layer formed on the film substrate may be mentioned. In this case, it is preferred to use a cellulose film such as tris(tetra)cellulose as a film substrate supporting the alignment liquid crystal layer. Specific examples of the plastic forming the birefringent film include polyolefins such as polycarbonate, polyvinyl alcohol, polystyrene, polymethyl methacrylate, polypropylene, (tetra) olefin resin, and polyaryl 0. Purpose, polyamine, etc. The stretch film can be processed by using a single-axis or two-axis (four) process. X may be a birefringent film which applies a contraction force and/or an extension force in a state in which the heat-reducing film is next, thereby controlling the refractive index in the thickness direction of the film. Further, in order to control optical characteristics such as wide banding, two or more phase difference plates can be used in combination. When the protective layer has an adhesive force to the retardation film, the bonding of the phase difference plate to the material layer may be performed by directly bonding the two, or may be performed by using a dot or a dot. The phase difference plates can also be used in conjunction with each other. In view of the simplicity of the work or the prevention of optical strain I49176.doc -49- 201109747, it is preferable to use an adhesive (also known as a pressure-sensitive adhesive) as an adhesive, and an acrylic system can be used. As the base polymer, a polymer, a polyoxymethylene polymer, a polyester, a polyamino phthalate, a polyether or the like. Among them, it is preferable to use an adhesive such as an acrylic adhesive, which is excellent in optical transparency, maintains moderate wettability or cohesive force, and excellent in adhesion, and further has weather resistance or heat resistance, and is heated or humidified. There is no problem of peeling such as bulging or peeling. In the propionic acid-based adhesive, the glass transition temperature is preferably 25 ° C or lower, more preferably ruthenium. (: In the following manner, δ is a (alkyl) alkyl acrylate having a carbon number of 20 or less such as a mercapto group, an ethyl group or a butyl group, and a (meth)acrylic acid or (meth)acrylic acid group. An acrylic copolymer having a weight average molecular weight of 100,000 or more, such as a functional acrylic monomer, can be used as a base polymer. Further, the phase difference plate can be directly used in the composite polarizing plate of the present invention. It is also possible to perform a corona discharge treatment, a plasma treatment, or the like on the bonding surface with the protective layer, and then it is applied to the protective layer. (Adhesive layer) Further, on the polarizing plate of the present invention The adhesive layer may be provided, for example, for bonding to a liquid crystal cell, bonding to the phase difference plate, and bonding to other layers. The adhesive may be an acrylic polymer or a polyoxygen. It is a polymer, polyester or polyamino phthalate, agglomerate, etc. as a base polymer. Among them, it is preferred to use an adhesive such as an acrylic adhesive, which is excellent in optical transparency and maintains moderate wettability or Cohesiveness and excellent adhesion Further, it has weather resistance, material properties, etc., and does not cause peeling problems such as bulging or peeling under heating or humidifying conditions. In the acrylic adhesive 149176.doc 201109747, the glass transition temperature is preferably 25 ° C or less. More preferably, the alkyl (meth)acrylate having an alkyl group having 2 or less carbon atoms such as a mercapto group, an ethyl group or a butyl group, and the (meth)acrylic acid or (meth) An acrylic copolymer having a weight average molecular weight of 100,000 or more, which is a functional group-containing acrylic monomer such as hydroxyethyl acrylate, can be used as the base polymer. The adhesive layer can be formed, for example, by the following And the adhesive composition of the base polymer or the like as described above is dissolved or dispersed in an organic solvent such as hydrazine or ethyl acetate, and a solution of 1 〇 to 4 〇% by weight is prepared to form a pre-adhesive bond on the protective film. The agent layer is transferred to a polarizing plate to form an adhesive layer. The adhesive is preferably one using the above acrylic polymer as a base polymer, etc. The thickness of the adhesive layer is based on the adhesion thereof. It is determined that it is usually in the range of 1 to 50 μm. In the adhesive layer, fillers such as glass fibers, glass beads, resin beads, metal powders, and the like, pigments, colorants, antioxidants, etc. may be formulated. The ultraviolet absorber or the like. The ultraviolet absorber includes a salicylate-based compound, a benzophenone-based compound, a benzotriazole-based compound, a cyanoacrylate-based compound, a recording salt compound, and the like. The polarizing plate or the composite polarizing plate of the present invention can be preferably applied to a liquid crystal display device. In this case, in the antiglare layer and the polarizing film constituting the polarizing plate or the composite polarizing plate of the present invention, the polarizing film is used as the liquid crystal cell. The present invention will be further described in detail by way of examples. However, the present invention is not limited by the examples. In the examples, unless otherwise specified, the usage amount is 149176.doc 51·201109747 or the content. "Parts" and "%" are weight basis. (Production Example 1: Preparation of polarizing film) A polyvinyl alcohol film having an average polymerization degree of about 2,400, a degree of saponification of 99.9 mol% or more and a thickness of 75 μm was immersed in 3 (r pure water, and then it was placed under 3 〇 Dip in the aqueous solution of moth/moth potassium/water in a weight ratio of 0.02/2/100 for moth dyeing. Then 'immersed at 56.5 ° C in the weight ratio of potassium sulphate / rotten acid / water It is boric acid treatment (crosslinking treatment) in an aqueous solution of 12/5/100. After washing in pure water at 8 ° C, it is dried at 65 ° C to obtain adsorption and alignment on polyvinyl alcohol. The polarizing film of iron is mainly carried out in the step of dyeing and boric acid treatment, and the total stretching ratio is 53 times. (Production Example 2: Preparation of active energy ray-curable resin composition a) The following components are mixed. The active energy ray-curable resin composition A was prepared. • 3,4·epoxycyclohexanecarboxylic acid 3,4-epoxycyclohexylmethyl ester (Celloxide 2021P 'made by Daicel Chemical Co., Ltd.): 35 parts • double [ (3 -ethyl-3-oxetanyl)methyl] (Aron Oxetane OXT-221, manufactured by East Asia Synthetic Co., Ltd.): 15 parts. A diacrylate of trimethyl ethane and trimethyl propyl hydride (A-DOG, manufactured by Shin-Nakamura Chemical Co., Ltd.): 50 parts. 2-hydroxy-2-methyl-1-benzene Propane-1-one (DAROCUR 1173, (manufactured by Chem. 3, photoradical polymerization initiator): 2.5 parts • 4,4'-bis(diphenylfluorenyl)diphenylsulfonate Ether-based photocationic polymerization initiator (SP-150, manufactured by ADEKA Co., Ltd.): 2.5 parts. Further, the above A-DOG (hydroxy-tridecyl acetaldehyde and trihydroxymercaptopropane 149176.doc -52· 201109747 Diacetate of an acetal compound is a compound having a structure of the following formula.
(製造例3 :活性能量線硬化性樹脂組合物b之製備) 將以下各成分加以混合,而製備活性能量線硬化性樹脂 組合物B。 • 3,4-環氧環己叛酸3,4-環氧環己基甲醋(Celloxide 2021P,Daicel化學(股)製造):35份 •雙[(3-乙基-3-氧雜環丁基)甲基]醚(Aron Oxetane OXT-221,東亞合成(股)製造):15份 • 1,3,5-三(2-經基乙基)異氰尿酸醋之三丙稀酸g旨(A-93 00,新中村化學工業(股)製造):50份 • 2-羥基-2-曱基-1-苯基丙烷-1-酮(DAROCUR 1173, (:4&公司製造,光自由基聚合起始劑):2.5份 •雙六氟磷酸4,4·-雙(二苯基疏基)二苯基硫醚系之光陽 離子聚合起始劑(SP-150,ADEKA(股)製造):2.5份。 (製造例4 :活性能量線硬化性樹脂組合物C之製備) 將以下各成分加以混合,而製備活性能量線硬化性樹脂 組合物C。 • 3,4-環氧環己羧酸3,4-環氧環己基曱酯(Celloxide 2021P,Daicel化學(股)製造):35份 •雙[(3-乙基-3-氧雜環丁基)曱基]醚(Aron Oxetane OXT- 149176.doc • 53· 201109747 221,東亞合成(股)製造):15份 •季戊四醇四丙烯酸酯(A-TMMT,新中村化學工業(股) 製造):50份 • 2-羥基-2-曱基-1-苯基丙烷·ι_酮(Dar〇cUR 1173, (:化&公司製造’光自由基聚合起始劑):2.5份 •雙六氟鱗酸4,4'-雙(二苯基錡基)二苯基硫醚系之光陽 離子聚合起始劑(SP-150,ADEKA(股)製造):2.5份。 於以下例中,作為賦形膜,係使用用作住友化學(股)所 銷售之偏光板「Sumikalan」之防眩膜且於紫外線硬化樹 脂中分散有填充料而成的防眩膜「AG6」。 〈實施例1>(Production Example 3: Preparation of Active Energy Ray Curable Resin Composition b) The following components were mixed to prepare an active energy ray-curable resin composition B. • 3,4-epoxycyclohexazone 3,4-epoxycyclohexylacetic acid (Celloxide 2021P, manufactured by Daicel Chemical Co., Ltd.): 35 parts • bis[(3-ethyl-3-oxeine) Methyl]ether (Aron Oxetane OXT-221, manufactured by Toagosei Co., Ltd.): 15 parts • 1,3,5-tris(2-pyridylethyl)isocyanuric acid triacetate (A-93 00, manufactured by Shin-Nakamura Chemical Industry Co., Ltd.): 50 parts • 2-hydroxy-2-mercapto-1-phenylpropan-1-one (DAROCUR 1173, (:4& Base polymerization initiator): 2.5 parts • 4,4·-bis(diphenylsulfenyl)diphenyl sulfide-based photocationic polymerization initiator (SP-150, manufactured by ADEKA) (Production Example 4: Preparation of Active Energy ray-curable resin composition C) The following components were mixed to prepare an active energy ray-curable resin composition C. • 3,4-epoxy ring 3,4-epoxycyclohexyl decyl carboxylate (Celloxide 2021P, manufactured by Daicel Chemical Co., Ltd.): 35 parts • bis[(3-ethyl-3-oxetanyl)indenyl]ether (Aron Oxetane) OXT- 149176.doc • 53· 201109747 221, East Asia (manufactured by) ()): 15 parts • pentaerythritol tetraacrylate (A-TMMT, manufactured by Shin-Nakamura Chemical Co., Ltd.): 50 parts • 2-hydroxy-2-mercapto-1-phenylpropane·ι-ketone ( Dar〇cUR 1173, (Photochemical radical polymerization initiator manufactured by Chemical & Company): 2.5 parts • 4,4'-bis(diphenylfluorenyl)diphenyl sulfide Photocationic polymerization initiator (SP-150, manufactured by ADEKA Co., Ltd.): 2.5 parts. In the following examples, as a shaped film, it was used as a polarizing plate "Sumikalan" sold by Sumitomo Chemical Co., Ltd. The glare film is an anti-glare film "AG6" in which a filler is dispersed in an ultraviolet curable resin. <Example 1>
使用塗覆機(第一理化(股)製造,棒式塗佈機),將製造 例2所製備之活性能量線硬化性樹脂組合物a以硬化後之厚 度成為8.5 μπι之方式塗覆於上述賦型膜之凹凸面及平滑聚 對苯二曱酸乙二酯(pET,p〇lyethylene terephthalat匀膜(酯 膜E5100,東洋紡織(股)製造)之單面。此時,由於塗覆活 性能量線硬化性樹脂組合物時之膜厚根據黏度而有所變 化,故而藉由改變棒式塗佈機之線寬編號而調節膜厚。其 次,使用貼附裝置(LPA3301,Fujipla(股)製造)將具有上述 活性能量線硬化性樹脂組合物A之塗膜之賦型膜及pET 膜,以於各自塗膜側夾持偏光膜之方式貼合於製造例i中 所製作之偏光膜之兩面。利用Fusi〇n UV Systems&司製造 之D閥,以累計光量1500 mj/cm2對該貼合品照射紫外線, 使配置於偏光膜之兩面之活性能量線硬化性樹脂組合物A 149176.doc •54· 201109747 硬化其後’將賦型膜及PET膜剝離,而製作於偏光膜之 -面直接形成有防眩層’且於另一面直接形成有無防眩性 之保護層的偏光板。 <實施例2> 除了使用製造例3所製備之活性能量線硬化性樹脂組合 物B代替活性能量線硬化性樹脂組合物A,以硬化後之厚 度成為6.5 μΐη之方式進行塗覆以外’以與實施例丨相同之 方式製作偏光板》 <實施例3> 除了使用製造例4所製備之活性能量線硬化性樹脂組合 物C代替活性能量線硬化性樹脂組合物a,以硬化後之厚 度成為6.5 μιη之方式進行塗覆以外,以與實施例i相同之 方式製作偏光板。 <比較例1 > 使用與實施例1相同之塗覆機,將製造例2所製備之活性 月置線硬化性樹脂組合物A以硬化後之厚度成為人5 之 方式塗覆於與實施例1所使用者相同之pET膜的單面。此時 之膜厚調節係利用與實施例丨所示相同之方法進行。其 -人,使用與實施例丨相同之貼附裝置,將具有上述活性能 里線硬化性樹脂組合物八之塗膜的PET膜,以各自塗膜側 成為與偏光膜之貼合面的方式貼合於製造例丨所製作之偏 光膜之兩面。於與實施例1相同之條件下,對該貼合品照 射紫外線,使配置於偏光膜之兩面之活性能量線硬化性樹 月9組合物A硬化。其後,將PET膜剝離,而製作於偏光膜 149l76.doc -55- 201109747 之兩面具有無防眩性之保護層的偏光板。 <比較例2> 除了使用製造例3所製備之活性 物B代替活性能量線硬化性 b 、 ,樹脂纟且合 …《 “、組合物八,以硬化後之厚 度成為8 μιη之方式進行涂评 干 仃堂覆以夕卜,以與比較例1相同之古 式製作偏光板。 之方 〈比較例3> 除了使用製造例4所製備之活性能量線硬化性樹脂組合 物C代替活性能量線硬化性樹脂組合物Α ,以硬化後之^ 度成為7.5 μηι之方式進行塗覆以外,以與比較例丨相同之 方式製作偏光板。 <比較例4> 使用於聚乙烯醇上吸附配向有碘之偏光膜之兩面,分別 貼合有厚度為80 μιη之包含三乙醯纖維素(TAC)的保護膜, 且於另一保護膜之表面具有包含分散有填充料之紫外線硬 化樹脂之防眩層的偏光板(TRW842A-AG6 ’住友化學(股) 製造)’作為比較例4。 <評價試驗> 針對以上實施例1〜3及比較例1〜4中所製作之偏光板,進 行以下之評價試驗,結果示於表1。 [偏光板之厚度測定] 使用接觸式膜厚測定器(ZC-101,Nikon(股)製造),測定 所製作之偏光板之整體厚度,並根據以下基準進行評價。 A :厚度未達50 μιη, 149176.doc -56- 201109747 B :厚度為50 μπι以上且未達75 μιη, C :厚度為75 μηι以上且未達100 μηι, D .厚度為1 〇 〇 以上。 又’自所獲得之偏光板整體之厚度減去偏光膜之厚度 (3 0 μηι) ’將其2等分之值作為防眩層及保護層各自之厚 度,並示於表1。其中,比較例1 ~3之防眩層之攔所記載之 厚度為實際上表面不具有凹凸之單面保護層的值。又,於 比較例4中’將標準值(相當於保護層者為厚度8〇 之 TAC膜,相當於防眩層者為包含厚度8〇 μιη之tac膜+厚度 3 μιη之紫外線硬化樹脂的防眩層)直接記載於表1。 [霧度測定] 使用光學透明之黏著劑,於與防眩層形成面相反側之面 (關於比較例1〜3,其中之一的保護層側)將偏光板貼合於 玻璃基板’針對貼合於該玻璃基板之偏光板,使用依據 JIS Κ 7136之霧度計(ΗΜ-150型,村上色彩技術研究所(股) 製造)來測定總霧度。將總霧度為5〜25%者評價為0,將總 霧度在該範圍外者評價為X。 [反射清晰度測定] 使用依據JIS Κ 7105之圖像清晰度測定儀(ICM_1T, Suga Test Instruments(股)製造),測定防眩膜之反射清晰 度。此時’為了防止樣品之翹曲,使用光學透明之黏著 劑’以評價面為表面側(使光入射之面)之方式貼合於玻璃 基板’又’為了防止來自底面玻璃面之反射,利用水使厚 度2 mm之黑色丙烯酸系樹脂板密著貼附於貼有防眩膜之玻 149176.doc •57- 201109747 ; ,向。於該狀態下,自偏光板側以45。之角度使 光入射’進行敎。此處之敎值係使㈣部與明部之寬 度分:為G.5 mm、U _及2()随之3種光學梳而測定的 值之合計值。反射清晰度未達鄉之情形評價為。,為4〇% 以上之情形評價為X。 表1 實施例 比較例 1 2 3 1 2 3 4 偏光板厚度 防眩層 (μιη) 8.5 6.5 6.5 7.5 8.0 7.5 83.0 保護層 (μηι) 8.5 6.5 6.5 7.5 8.0 7.5 80.0 偏光板整體(μηι) 47 43 43 45 46 45 193 r評價__ 總霧度 A 20.3 A 21.6 A 20.6 A 0 tzi 0 D 光學特性 0 20.1 評價 〇 〇 Ο X X X 0 反射清晰度(%) 23.0 26.1 22.1 168.0 203.9 199.4 21.7 評價 〇 0 〇 X X X 0 可知貫施例1〜3之偏光板,與當前通常使用之防眩性偏 光板之比較例4者相比,表現出大致等同之防眩性能(總霧 度及反射清晰度)並且經薄型化。 (製造例5 :活性能量線硬化性樹脂組合物d之製備) 將以下各成分加以混合,而製備活性能量線硬化性樹脂 組合物D « • 3,4-環氧環己羧酸3,4-環氧環己基曱酯(CeU〇xide 2021P,Daicel化學(股)製造):70份 •雙[(3-乙基-3-氧雜環丁基)曱基]趟(Aron Oxetane OXT-221,東亞合成(股)製造):30份 •雙六氟磷酸4,4'-雙(二苯基锍基)二苯基硫醚系之光陽 149176.doc •58· 201109747 離子聚合起始劑(Sp-l5〇,ADEKA(股)製造):4.5份。 (製造例6 :含抗靜電劑之活性能量線硬化性樹脂組合物 D1之製備)The active energy ray-curable resin composition a prepared in Production Example 2 was applied to the above by a thickness of 8.5 μm after curing using a coater (manufactured by a first physicochemical (manufactured), bar coater). The concave-convex surface of the shaped film and the smooth polyethylene terephthalate (pET, p〇lyethylene terephthalat film (ester film E5100, manufactured by Toyobo Co., Ltd.)). At this time, due to the coating of active energy In the case of the wire-curable resin composition, the film thickness varies depending on the viscosity, so that the film thickness is adjusted by changing the line width number of the bar coater. Secondly, an attachment device (LPA3301, manufactured by Fujipla Co., Ltd.) is used. The coating film and the pET film of the coating film of the active energy ray-curable resin composition A were bonded to both surfaces of the polarizing film produced in Production Example i so as to sandwich the polarizing film on the respective coating film sides. The bonded product was irradiated with ultraviolet light at a cumulative light amount of 1500 mj/cm 2 using a D valve manufactured by Fusi〇n UV Systems & Co., Ltd., and an active energy ray-curable resin composition disposed on both sides of the polarizing film A 149176.doc • 54 · 201109747 Hard Then, a polarizing plate in which an anti-glare layer is directly formed on the surface of the polarizing film and a protective layer having no anti-glare property is formed directly on the surface of the polarizing film is peeled off. [Example 2] In addition to the active energy ray-curable resin composition B prepared in Production Example 3, the active energy ray-curable resin composition A was used, and the thickness after curing was 6.5 μΐη, and the coating was the same as in Example '. [Production of polarizing plate] <Example 3> The active energy ray-curable resin composition C prepared in Production Example 4 was used instead of the active energy ray-curable resin composition a, and the thickness after hardening was 6.5 μm. A polarizing plate was produced in the same manner as in Example i except for coating. <Comparative Example 1 > The active moon-curable resin composition prepared in Production Example 2 was applied using the same coater as in Example 1. A was applied to one side of the same pET film as the user of Example 1 in such a manner that the thickness after hardening became the person 5. The film thickness adjustment at this time was carried out in the same manner as in the Example 。. - a PET film having the coating film of the active energy core-curable resin composition VIII, which is attached to the coating film of the polarizing film, is applied to the coating film of the polarizing film. The both surfaces of the polarizing film produced in the production example were combined, and the bonded product was irradiated with ultraviolet rays under the same conditions as in Example 1 to form an active energy ray-curable tree 9 composition A disposed on both surfaces of the polarizing film. Thereafter, the PET film was peeled off, and a polarizing plate having a protective layer having no anti-glare property on both sides of the polarizing film 149l76.doc-55-201109747 was produced. <Comparative Example 2> Except that the active material B prepared in Production Example 3 was used instead of the active energy ray-curable b, and the resin 纟 was combined, ", the composition was eight, and the thickness after hardening was 8 μm. In the same manner as in Comparative Example 1, a polarizing plate was produced in the same manner as in Comparative Example 1. (Comparative Example 3) In addition to the active energy ray-curable resin composition C prepared in Production Example 4, the active energy ray hardening was used instead. A polarizing plate was produced in the same manner as in Comparative Example except that the resin composition was coated so as to have a degree of hardening of 7.5 μm. <Comparative Example 4> Used for adsorption and alignment of iodine on polyvinyl alcohol On both sides of the polarizing film, a protective film containing triacetyl cellulose (TAC) having a thickness of 80 μm is attached, and an anti-glare layer containing an ultraviolet curing resin in which a filler is dispersed is provided on the surface of the other protective film. The polarizing plate (TRW842A-AG6 'manufactured by Sumitomo Chemical Co., Ltd.) was used as Comparative Example 4. <Evaluation Test> For the polarizing plates produced in the above Examples 1 to 3 and Comparative Examples 1 to 4, The evaluation results are shown in Table 1. [Measurement of Thickness of Polarizing Plate] The thickness of the polarizing plate produced was measured using a contact film thickness measuring device (ZC-101, manufactured by Nikon Co., Ltd.), and the following Benchmarks are evaluated. A: Thickness less than 50 μηη, 149176.doc -56- 201109747 B: Thickness is 50 μπι or more and less than 75 μηη, C: Thickness is 75 μηι or more and less than 100 μηι, D. Thickness is 1. 〇〇 Above. Also, 'the thickness of the polarizer as a whole is subtracted from the thickness of the polarizing film (30 μm). The value of the two equal parts is taken as the thickness of each of the anti-glare layer and the protective layer, and is shown in Table 1. The thickness of the anti-glare layer of Comparative Examples 1 to 3 is the value of the one-sided protective layer having no surface unevenness in the actual surface. Further, in Comparative Example 4, the standard value (corresponding to the protective layer) For a TAC film having a thickness of 8 Å, an anti-glare layer containing a tac film having a thickness of 8 μm and an ultraviolet curable resin having a thickness of 3 μm is directly described in Table 1. [Haze measurement] Optical transparency is used. Adhesive on the opposite side of the surface on which the anti-glare layer is formed (Comparative Examples 1 to 3, one of the protective layer sides) A polarizing plate was bonded to a glass substrate 'For a polarizing plate bonded to the glass substrate, a haze meter according to JIS Κ 7136 was used (ΗΜ-150 type) The Murakami Color Technology Research Institute (manufactured by Murakami Color Technology Co., Ltd.) was used to measure the total haze. The total haze was 5 to 25%, and the total haze was evaluated as X. [Reflection clarity measurement] The reflection sharpness of the anti-glare film was measured using an image sharpness meter (ICM_1T, manufactured by Suga Test Instruments) in accordance with JIS Κ 7105. At this time, in order to prevent the warpage of the sample, an optically transparent adhesive is used to adhere the glass surface to the surface of the evaluation surface (the surface on which the light is incident), and to prevent reflection from the glass surface of the bottom surface. Water makes a black acrylic resin plate with a thickness of 2 mm adhered to the glass with an anti-glare film 149176.doc •57-201109747; In this state, it is 45 from the side of the polarizing plate. The angle causes the light incident to 敎. Here, the 敎 value is the sum of the widths of the (4) and the bright parts: the total value of the values measured by G.5 mm, U _, and 2 () followed by three kinds of optical combs. The case where the reflection resolution is not up to the township is evaluated as. The case where it is 4% or more is evaluated as X. Table 1 Example Comparative Example 1 2 3 1 2 3 4 Polarizing plate thickness anti-glare layer (μιη) 8.5 6.5 6.5 7.5 8.0 7.5 83.0 Protective layer (μηι) 8.5 6.5 6.5 7.5 8.0 7.5 80.0 Polarizing plate overall (μηι) 47 43 43 45 46 45 193 r evaluation__ Total haze A 20.3 A 21.6 A 20.6 A 0 tzi 0 D Optical characteristics 0 20.1 Evaluation XXX XXX 0 Reflection resolution (%) 23.0 26.1 22.1 168.0 203.9 199.4 21.7 Evaluation 〇0 〇XXX 0 It is understood that the polarizing plates of Examples 1 to 3 exhibit substantially equivalent anti-glare properties (total haze and reflection sharpness) and are thinner than those of Comparative Example 4 of the currently used anti-glare polarizing plate. Chemical. (Production Example 5: Preparation of Active Energy Ray Curable Resin Composition d) The following components were mixed to prepare an active energy ray-curable resin composition D « • 3,4-epoxycyclohexanecarboxylic acid 3,4 -Epoxycyclohexyldecyl ester (CeU〇xide 2021P, manufactured by Daicel Chemical Co., Ltd.): 70 parts • bis[(3-ethyl-3-oxetanyl)indenyl]anthracene (Aron Oxetane OXT-221) , manufactured by East Asia Synthetic Co., Ltd.): 30 parts • 4,4′-bis(diphenylfluorenyl)diphenyl sulfide of hexafluorophosphate, Gwangyang 149176.doc •58· 201109747 Ion polymerization initiator ( Sp-l5〇, manufactured by ADEKA (stock): 4.5 parts. (Production Example 6: Preparation of active energy ray-curable resin composition D1 containing an antistatic agent)
相對於製造例5所製備之活性能量線硬化性樹脂組合物D 之4·體100份,混合4份之卜己基_4_曱基。比咬錯雙(氣續酿 基)醯亞胺(具有下式之結構之離子性化合物)作為抗靜電 劑,而製備含抗靜電劑之活性能量線硬化性樹脂組合物 D1。 H3C~^)N-c6H13 (FS02)2N~ (製造例7 ··含抗靜電劑之活性能量線硬化性樹脂組合物 D2之製備) 除了於製造例6中將離子性化合物之調配量設為丨〇份以 外,以相同之方式製備含抗靜電劑之活性能量線硬化性樹 脂組合物D2。 〈實施例4> 使用與實施例1所使用者相同之賦型膜及平滑聚對苯二 曱酸乙二酯(PET)膜,分別使用塗覆機(第一理化(股)製 造,棒式塗佈機),將製造例5所製備之活性能量線硬化性 樹脂組合物D以硬化後之厚度成為5 μ m之方式塗覆於賦型 膜之凹凸面及平滑PET膜的單面。此時,膜厚之調節係藉 由與實施例1所示方法相同之方法來進行。其次,使用貼 附裝置(LPA33〇l,Fujipia(股)製造),將具有上述活性能量 線硬化性樹脂組合物D之塗膜之賦型膜及pET膜,以於各 149176.doc -59- 201109747 自塗膜側夾持偏光膜之方式貼合於製造例丨所製作之偏光 膜之兩面。於與實施例1相同之條件下,對該貼合品照射 紫外線,使配置於偏光膜之兩面之活性能量線硬化性樹脂 組合物D的塗膜層硬化。其後,將賦型膜及pET膜剝離, 而製作於偏光膜之一面直接形成防眩層,且於另一面直接 形成無防眩性之保護層的偏光板。 <實施例5> 除了使用製造例6所製備之含抗靜電劑之活性能量線硬 化性樹脂組合物01代替活性能量線硬化性樹脂組合物D, 以硬化後之厚度成為4.5 μηι之方式進行塗覆以外,以與實 施例4相同之方式製作偏光板。 <實施例6> 使用製造例7所製備之含抗靜電劑之活性能量線硬化性 樹脂組合物D2代替活性能量線硬化性樹脂組合物D,此外 以與實施例4相同之方式製作偏光板。 <比較例5> 使用與實施例4相同之塗覆機,將製造例5所製備之活性 能量線硬化性樹脂組合物D以硬化後之厚度成為5 之方 式塗覆於與實施例4所使用者相同之PET膜的單面。此時之 膜厚調節係藉由與實施例丨所示方法相同之方法來進行。 其次,使用與實施例4相同之貼附裝置,將具有上述活性 月包量線硬化性樹脂組合物D之塗膜之pET膜,以各自塗膜 側成為與偏光膜之貼合面的方式貼合於製造例1中所製作 之偏光膜之兩面。於與實施例1相同之條件下, 149176.doc 201109747 品照射紫外線,使配置於偏光膜之兩面之活性能量線硬化 性樹脂組合物D的塗膜層硬化。其後,將兩面之PET膜剝 離,而製作於偏光膜之兩面具有無防眩性之保護層的偏光 板。 〈評價試驗> 針對以上之實施例4〜6及比較例5所製作之偏光板,藉由 與上述實施例1〜3及比較例1~4相同之方法進行厚度測定、 霧度測定及反射清晰度測定,並進行評價,將其結果示於 表2。其中,比較例4之防眩層之欄所記載之厚度與表1之 比較例1〜3相同,為實際上表面不具有凹凸之單面保護層 的值。又,針對剛製作之偏光板,使用表面固有電阻測定 裝置[三菱化學(股)製造之「Hirest-up MCP-HT450」(商品 名)],於溫度23°C、相對濕度55%之條件下測定表面電阻 值,評價抗靜電性。結果一併示於表2。 表2 實施例 比較例 4 5 6 5 活性能量線硬化性樹脂組合物 D D1 D2 D 離子性化合物之調配量* - 4份 10份 - 偏光板厚度 防眩層 (μηι) 5.0 4.5 5.0 5.0 保護層 (μηι) 5.0 4.5 5.0 5.0 偏光板整體(μπι) 40 39 40 40 評價 A A A A 光學特性 總霧度 (%) 20.3 21.3 20.5 0 評償 〇 〇 〇 X 反射清晰度(%) 25.5 24.9 25.6 146.4 評價 〇 〇 〇 X 表面電阻值 (Ω/口) 1.6χ1013 7.5xlOu 2.6χ1010 1·7χ1013 *離子性化合物之調配量係相對於活性能量線硬化性樹脂組合物100份之值 149176.doc -61- 201109747 了知’貫施例4〜6之偏光板與薄型輕量化之偏光板之比 較例5者相比,防眩性能(總霧度及反射清晰度)優異,此 外使用於形成防眩層及保護層時調配有離子性化合物之 活性能量線硬化性樹脂組合物的實施例⑻者具有良好之 抗靜電性能。 【圖式簡單說明】 圖1係模式性表示本發明之較好之一例之偏光⑹的剖面 圖。 圖2係模式性表示本發明之較好之另—例之偏光板u的 剖面圖。 圖3係模式性表示本發明之較好之一例之複合偏光板21 的剖面圖。 圖4係分別模式性表示於圖丨〜圖3所示偏光板i、u、複 合偏光板21上進而設置黏著劑層23及剝離膜24之偏光板 1’(圖4(A))、偏光板U,(圖4(B))、複合偏光板21,(圖4(c》的 剖面圖。 【主要元件符號說明】 1、Γ、11、11· 偏光板 2 偏光膜 3 防眩層 3a 凹凸 12 保護層 21、2Γ 複合偏光板 22 相位差板 149176.doc •62- 201109747 23 黏著劑層 24 剝離膜 -63- 149176.doc4 parts of the hexamethylene group was mixed with respect to 100 parts of the active energy ray-curable resin composition D prepared in Production Example 5. An active energy ray-curable resin composition D1 containing an antistatic agent is prepared as an antistatic agent than a bismuth iodide (an ionic compound having a structure of the following formula). H3C~^)N-c6H13 (FS02)2N~ (Production Example 7: Preparation of active energy ray-curable resin composition D2 containing an antistatic agent) The preparation amount of the ionic compound was set in the production example 6 An active energy ray-curable resin composition D2 containing an antistatic agent was prepared in the same manner except for the mash. <Example 4> Using the same type of film as the user of Example 1 and a smooth polyethylene terephthalate (PET) film, respectively, using a coating machine (first physicochemical), rod type In the coater, the active energy ray-curable resin composition D prepared in Production Example 5 was applied to the uneven surface of the formed film and the single side of the smooth PET film so that the thickness after curing was 5 μm. At this time, the adjustment of the film thickness was carried out by the same method as the method shown in Example 1. Next, the coating film of the coating film of the active energy ray-curable resin composition D and the pET film were applied to each of the 149176.doc-59- using an attachment device (LPA33〇l, manufactured by Fujipia Co., Ltd.). 201109747 The method of sandwiching the polarizing film from the side of the coating film is bonded to both sides of the polarizing film produced by the manufacturing example. Under the same conditions as in the first embodiment, the bonded product was irradiated with ultraviolet rays to cure the coating layer of the active energy ray-curable resin composition D disposed on both surfaces of the polarizing film. Thereafter, the formed film and the pET film were peeled off, and an antiglare layer was formed directly on one surface of the polarizing film, and a polarizing plate having no antiglare protective layer was directly formed on the other surface. <Example 5> The active energy ray-curable resin composition 01 containing the antistatic agent prepared in Production Example 6 was used instead of the active energy ray-curable resin composition D, and the thickness after hardening was 4.5 μm. A polarizing plate was produced in the same manner as in Example 4 except for coating. <Example 6> The active energy ray-curable resin composition D2 containing the antistatic agent prepared in Production Example 7 was used instead of the active energy ray-curable resin composition D, and a polarizing plate was produced in the same manner as in Example 4. . <Comparative Example 5> Using the same coating machine as in Example 4, the active energy ray-curable resin composition D prepared in Production Example 5 was applied to Example 4 in such a manner that the thickness after curing was 5 One side of the same PET film as the user. The film thickness adjustment at this time was carried out by the same method as the method shown in Example 。. Then, the pET film having the coating film of the active monthly amount of the curable resin composition D was attached so that the coating film side became the bonding surface with the polarizing film, using the same bonding apparatus as in the fourth embodiment. Both sides of the polarizing film produced in Production Example 1 were combined. Under the same conditions as in Example 1, 149176.doc 201109747 was irradiated with ultraviolet rays to cure the coating layer of the active energy ray-curable resin composition D disposed on both surfaces of the polarizing film. Thereafter, the PET film on both sides was peeled off, and a polarizing plate having a protective layer having no anti-glare property on both sides of the polarizing film was produced. <Evaluation Test> For the polarizing plates produced in the above Examples 4 to 6 and Comparative Example 5, thickness measurement, haze measurement, and reflection were carried out by the same methods as in the above Examples 1 to 3 and Comparative Examples 1 to 4. The sharpness was measured and evaluated, and the results are shown in Table 2. The thickness of the antiglare layer of Comparative Example 4 is the same as that of Comparative Examples 1 to 3 of Table 1, and is a value of a single-sided protective layer having no surface unevenness. In addition, the surface-specific resistance measuring device [Hirest-up MCP-HT450 (trade name) manufactured by Mitsubishi Chemical Corporation) was used under the conditions of a temperature of 23 ° C and a relative humidity of 55%. The surface resistance value was measured to evaluate the antistatic property. The results are shown together in Table 2. Table 2 Example Comparative Example 4 5 6 5 Active Energy ray-curable resin composition D D1 D2 D Formulation amount of ionic compound * - 4 parts 10 parts - Polarizing plate thickness Anti-glare layer (μηι) 5.0 4.5 5.0 5.0 Protective layer (μηι) 5.0 4.5 5.0 5.0 Polarized plate overall (μπι) 40 39 40 40 Evaluation AAAA Optical properties Total haze (%) 20.3 21.3 20.5 0 Evaluation 〇〇〇X Reflection resolution (%) 25.5 24.9 25.6 146.4 Evaluation〇〇 〇X Surface resistance value (Ω/□) 1.6χ1013 7.5xlOu 2.6χ1010 1·7χ1013 *The amount of the ionic compound is 100 parts relative to the active energy ray-curable resin composition. 149176.doc -61- 201109747 The polarizing plate of Examples 4 to 6 is superior to the thinner and lighter polarizing plate in comparison with the anti-glare property (total haze and reflection resolution), and is also used for forming an anti-glare layer and a protective layer. The example (8) of the active energy ray-curable resin composition containing the ionic compound had good antistatic properties. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view schematically showing a polarized light (6) of a preferred embodiment of the present invention. Fig. 2 is a cross-sectional view schematically showing a polarizing plate u of a preferred embodiment of the present invention. Fig. 3 is a cross-sectional view schematically showing a composite polarizing plate 21 which is a preferred example of the present invention. 4 is a polarizing plate 1' (FIG. 4(A)), which is schematically shown on the polarizing plates i and u shown in FIG. 3 to FIG. 3, and further on which the adhesive layer 23 and the release film 24 are provided (FIG. 4(A)), and polarized light. Plate U, (Fig. 4(B)), composite polarizing plate 21, (cross-sectional view of Fig. 4 (c). [Description of main components] 1. Γ, 11, 11· Polarizing plate 2 Polarizing film 3 Antiglare layer 3a Concavo-convex 12 protective layer 21, 2 Γ composite polarizing plate 22 phase difference plate 149176.doc • 62- 201109747 23 adhesive layer 24 release film -63- 149176.doc
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